Document Qk267VzYGxbgJJ6Qq5O8xrvq6
B O H O T G BRASS M D BRQHZE OMPAEX Toledo t Ohio
A Study of the Bead Exposure Associated with the Operation of a Plant Engaged In the Manufacture of Bearings of Etgh Lead Content.
` by
The lettering Laboratory of Applied Physiology
. in the
University of Cincinnati
Cincinnati* Ohio.
.'
Robert A* Kefcoe, M* D . s Director.
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Introductory Comment on the Study of Occupational Lead Exposure
In veiw of the fact that the general methods of plant study
employed hy the Kettering Laboratory of Applied Physiology differ
somewhat from those used generally in industrial, surveys, it may be
of some interest to refer to the available methods and to point out
some of the advantages and disadvantages in their use.
(1) A single critical inspection of operating conditions
in a plant, made by an experienced person, will provide a general
idea of the opportunities for lead exposure and some knowledge of
the location of the greatest hazards* Periodic inspections of this
type will prove to be acre useful ttum one, for obvious reasons, and
moreover they are a useful adjunct to any other method -i.of study and
control*
(2) A single clinical survey of groups of workmen repre
sentative of various occupational activities in the plant will de
fine the general levels of lead exposure in terms of clinical evi
dences of lead absorption and will tend to reveal the most hazardous
types of employment
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(3) Maintained medical supervision, with periodic examina
tions of all employees and with carefully recorded information as
to the character and incidence of illness, the amount of lost time
and the extent of the labor turnover, will eventually show the hy
gienic significance of plant conditions as no other method can do,
and if the information so obtained is combined with detailed knowledge
of plant procedures, including the changes in equipment and plant prac-
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tic, a clear composite picture of the hygienic situation can he obtained* All methods of evaluating the hygienic significance of lead exposure depend upon sound cliaiqal data. Indeed the belief is veil entrenched in the medical as veil as the non-medical mind that individual susceptibility to lead intoxication is extremely variable and that even the smallest quantities of absorbed lead may, in time, result in lead poisoning in certain persons, vhiie certain other persons may receive no injury from massive dosages* She com plete acceptance of such a point of viev, {-which in our judgment is erroneous), implies that there is little or no value in any type of measurement of the quantity of lead absorbed or potentially available for absorption on the part of vorlcmen. So long as such an opinion is applied vith even partial effectiveness in medico-legal and tradeunion phases of Industrial practice, business management cannot af ford to operate plants associated vith any of the lead trades vlthout competent and adequate medical service. Fortunately, evidence has accumulated to demonstrate the existence of a relationship betveen quantity of lead absorption and the occurrence of lead intoxication* Various expressions have been given to this relationship, and it can not be said that there is complete agreement among authorities as to the safe limits of occupational lead absorption* nevertheless, it is nov fairly generally accepted that there is a limit of lead expo sure above vhleh the danger of lead poisoning becomes progressively greater among a plant population, and belov vhieh cases of poisoning vill either not occur at all or vlll be of an essentially hamless type. Thus it becomes feasible to estimate the significance of lead exposure in quantitative terms *
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(k) The lead exposure associated with an occupation
m y be estimated by the 'analysis of air samples take from repre
sentative parts of the building or area 1 which the work is done.
Obviously the use of this method involves certain assumptionsJ -
(l) that the inhalation of lead compounds constitutes the only
important source of lead absorption on the part of the plant popu-
lationj (2) that the lead compounds or particles found in air sam
ples m y be breathed in and retained within the lung to a more or
less uniform extent by the workmen in the area* Various technical
procedures have been employed to increase the practical reliability
of *this method. Frequent sampling over prolonged periods tends to
reduce samplilg errors* The manner of preparing samples for ana
lysis also tends to exclude particles of lead compounds which be
cause of their slue are incapable of inhalation or of retention in
the lung* Moreover the greater practical significance of inhaled
lead in comparison with ingested lead has been well demonstrated by
experience and experiment* and is now almost universally recognised.
On the other hand * lead poisoning can and does occur through inges
tion of lead compounds* and unless precautionary measures are effec
tively taken against carelessness and uncleanly habits on the part
of workmen* ingestion can occur to such an extent as to void con
clusions arrived at by the analysis of air samples.
With certain reservations required by the preceding con
siderations * it may be said that if the concentration of respirable
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lead compounds in the atmosphere of plant work-rooms is generally
kept below the level of 1* 5 mg* Pb per 10 cu.m, of air* and is per-
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mitted to exceed such a level for only fleeting periods of time,
cases of plumblsm In the plant population will rarely, if ever, oc
cur
(5) It has been shown that the magnitude of the lead ex*
posur in a plant can be determined by the study of the lead content
of the excreta of the employees Briefly stated, the lead content
of a single evacuation of the feces of a workman serves to show the
magnitude of his lead exposure for the period of twenty-four to
seventy-two hours previous to the collection of the sample. A large
proportion of all inhaled lead is collected in the nos and pharynx
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and eventually reaches the alimentary tract, through which it passes
in large measure unabsorbed. It becomes, thereby, an indicator of
a man*s gross lead intake for the period represented by the feces
accumulated in the lower bowel a period which experience has shown
to be approximately twenty-four hours in average normal persons. The
concentration of lead in a large sample of urine (collected over a
period of forty-eight or seventy-two hours) varies with the rate of
daily lead absorption and with the lead content of the body. There
fore, it discloses the general magnitude of the lead absorption over
a considerable period of time.
More recently, It has been found that analyses of the blood
of exposed persons will also reveal the general magnitude of their
lead absorption and exposure. The changes in the lead concentration
of blood are not so rapid in their occurrence nor so proportionately
great as those in the urine, in response to lead absorption, and,
therefore, blood analyses are not so sensitive a means of detectii^g
lead exposure. Such analyses, however, are useful in the study of
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industrial workmen for a number of practical reasons which need not be discussed her*
Th correlation of analytical data of the above types with the observed conditions in industrial plants# and with the clinical findings in plant employees # has established a basis for the dif ferentiation of safe fro dangerous occupational lead exposure in practical terms * Attention should b called here to the detailed data of our various studies of the lead excretion of normal persons and of workmen In various lead trades. These data demonstrate clear ly that above a certain level of lead exposure# as expressed by the rat of lead excretion of representative groups of workmen# the oc currence f lead intoxication is progressively more frquent as the occupational exposure increases in magnitude * They also show quite conclusively that no cases of lead intoxication occur below a cer tain level of lead intake and absorption* The precise point - (if it be a point} - of the critical differentiation of non-hazardous and hazardous exposure# in these terns# is not sharply defined at present# but a range of values can be set up on the basis of present information with every assurance that they are substantially correct for all practical purposes* Reference to those ranges will be made subsequently.
The Technique and Scope of the Present Investigation
A preliminary inspection of the plant - a brass foundry was made# on the basis of which a small group of employees was se lected for study from what appeared to be the commonest and most
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hazardous occupations* Subjects with the longest records of con-
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c tinuoua employment, and with the greatest expectation of continued
employment, were chosen* the final choice having been mad by the
physician in charge of the plant, on the basis of his records and
his detailed knowledge of the occupational and personal history of
the employees *
The large proportions of the workmen were employed in one
large room, - i.e* the main part of the plant , in which a varied
group of molding operations were carried out* These operations will
not be described in detail* Suffice it to say tiiat they were of the
type that are common to such plants and that some of them Involved
little or no necessary exposure to lead* This fact, however, is
quite unimportant, in relation to the actual lead exposure, since
the handling of molten metal of high, lead content in one part of
c this room resulted in the contamination of the air In all parts of
the room. A considerable degree of control of the fumes was accom
plished by means of general andlocally applied ventilation* How
ever, on account of the mechanical difficulties of fume removal from
rapidly moving pots or ladles, the chief effect of the ventilation
was to dilute the lead fumes extensively but not uniformly in the
large room* As a consequence of this condition, it wasnot possible
to differentiate degrees of severity of exposure with any assurance
of accuracy* Furtherv discussion of this problem will develop later. It is mentioned here only to show that the general lead exposure of
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the plant had to be studied not so much in relation to specific occu
pations, but rather in relation to the volume of lead vapors and
fumes, and their dissemination through the plant. e A large amount of molten metal, much of it of high lead
quiry established the fact that there were seasonal variations in c the productivity of the plant. Such variations would result in
considerable change in the quantity of lead vapors and fumes. There were also irregular variations in the proportion of high lead hearings in the plant production# These factors could he expected to influence greatly the severity of the lead exposure of the men working in the large room of the foundry. In addition the general ventilation of the plant was subject to change during the vara months of the year when doors and windows could he opened. This factor could hardly ho expected to operate with strict uniformity in reducing the load exposure* in that some persons would be bone
* fitted more than others. The overall effect, however* would be to dilute the lead concentration in the air of the plant* Ho attempt has been made in this report to assemble fch data on production as
a Whole or with reference to bearings of high lead content. It
would to interesting to correlate those data, if available* with the results obtained. Moreover* the information with respect to the number of persons employed in the different parts of the plant has not been obtained for this report. Finally* there are no data on the seasonal changes in ventilation. Direct Information as to the influence of these changes upon the mean concentration of lead in the air of the plant* would be of considerable interest in view of th indirect evidence of decreased exposure on th part of the men as revealed by the analytical data given in a later part of the re port.
Twenty employees were selected for study over a period of time* and several others were included in th observations before
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their completion. Samples of feces and urine were obtained in Decern
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ber of 1956* and in May and September1of 1957* by methods which
experience had shorn to he satisfactory. Blood films from these . men were studied at regular internals for the determination of the numbers of stippled erythrocytes Additional hlood films were ob tained for counts of the reticulocytes and for certain special ob servations on the leucocytes. 3fo useful relevant information urns obtained from the reticulocyte counts or the examination of the leucocytes, and no further mention will he made of them.
She composition of the group of selected workmen with re spect to age is shorn in Table 1. It may be seen that a wide range is covered, although the total number of the group did not provide
> adequate representation of various age groups. For this reason the clinical effects of lead absorption upon the occurrence and develop ment of the degenerative diseases of the middle and later years of
C life, as well as upon disabilities in the earlier years, could not be studied here* Previous observations have shown that age does not influence lead excretion materially, and, therefore, there is no rea son to doubt that the analytical data are valid as an indication of the over-ail lead exposure of the group. This small group is not necessarily representative of the age distribution of the workmen in the plant, but Table 1 shows that no age group within theperiod between early adult life and early old age is lacking in the plant population. Table 2, in which the subjects are grouped according to the duration of their continuous exposure in the plant, merely shows that the group has been well selected in that regard. It should be posslble to determine whether or not time is an important factor in the
L lead exposure and absorption of such a group unless there should be
too much variation in exposure among them because of diversity of
occupations The effect of the latter is open to doubt for reasons pointed out above*
Table 3 presents the facts with reference to the type of
employment represented in the selected group# giving also the dura tion of employment of the representatives of each occupation* The soldera alone are sufficient in number to be adequately representa tive of their group*
In April of 1937# following the winter period of maximum
lead exposure* twenty two workmen were examined* Each person in the group m s subjected to detailed questioning* Every effort m s mad to gain his confidence and to indue M m to talk freely about any ailment, illness * or injury Which* in his mind* might have been due to occupational conditions in the past, or might arise .from present conditions. Leading questions r avoided at first so as not to color the employee*s response, but were employed subsequently with respect to specific symptoms. Information as to past and present conditions in the plant, the attitude of other workmen toward the potential hagards of this work# and the extent of the labor turn over because of illness or dissatisfaction* was sought discreetly from a number of the older employees * These men appeared to re spond with complet frankness* and gave useful statements of fact and opinion*
A careful physical examination was carried out* in the course of which a special effort was cade to observe and record any symptoms and signs of load absorption* Thus# special care was given to the examination of the gums# and to nervous and neuro muscular reactions* A complete microscopic examination of the blood of each man was carried out at the time* and a fresh sample
of urine m s examined for reaction* the presence or absence of al bumin and sugar* and for sediments*
The clinical data were studied carefully* both as to In dividual persons and for the group as a 'whole, and in so far as it m s useful or feasible to do so* they were examined by statistical means *
The Results of the Investigation
The initial inspection of the plant indicated that the opportunities for exposure to lead fumes and vapors were wide spread* It was difficult.* however* to make an even reasonably in telligent estimate of the severity of this exposure. Lead fumes* manifestly were given off from the pots while in transit to the molds* and during the pouring* but there was so much smoke in the main foundry room that on could not judge the degree of contamina tion of the air with metal fumes* The ventilation, large in volume * was designed* so far as possible* to remove the fumes from furnaces and pots* but it m s not entirely successful, and for reasons that were quite apparent. Lead-bearing dusts were also distributed into the air at various points* and even the metal-washing process, which could have been free of dust* was not entirely so* by reason of some laxity in the handling of the material* Housekeeping* in foundries, is a difficult problem* at best* On felt that while this source of lead exposure had not been ignored* it was not receiving the continual meticulous attention that is required for its elimination*
There was little or no separation of the functional areas of the plant on the basis of the lead exposures that characterised specific occupations* This* in some respects* at least* was unfor-
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tunato# since certain occupations could have been freed of lead l exposure through isolation. On the other hand the frank dependence
upon ventilation as the primary means of controlling the lead ha . - (
sard throughout the plant# indicated the acceptance of responsi bility by the m m g e m e a t # and if the ventilation t o p # adequate# this hygienic problem could be regarded as solved to a large extent. Xf the ventilation should be inadequate then it would be necessary either to make it more affective or to limit the number of severely exposed persons by isolating the areas and occupations that# in themselves # were free of lead hazards. Something further will be said on this subject later.
2he examination of the small group of workmen revealed
several facts of importance * Shore was suggestive evidence# in response to questioning# of the exlstenceof dangerous lead exposure* The conditions in the plant# as revealed by the men# had been much worse with respect to the removal of fumes# prior to the installa
tion of the present ventilating- equipment * Poring that period
"brass chills " had not been uncommon among the workmen. These had been eliminated entirely# apparently# by the improved ventilation. On the other hand# there had been cases of lead intoxication before the ventilation was provided# as well as afterward# as judged by the description of apparently characteristic episodes by certain work men. Apparently# during the period in which the bearings were generally low in lead content # the lead exposure was not very seri ous. Later# however# with the increased lead content of the bear ings# the lead exposure from this source increased to such a degree
{ as to be hazardous # in the face of greatly increased ventilation*
Vw However# there was no noteworthy anxiety among the men concerning
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their health, and the feeling was general, that the conditions in c the plant wen not unduly hazardous * A number of the men denied
flatly that they had experienced any impairment in health or well being as a consequence of their work# A few were somewhat concerned about the prevalence of strong air currents that gave rise to common colds *
She physical signs.of lead absorption, while considerably
less prominent than one was led to expect from observation and ques tioning, were sufficiently numerous to justify the conclusion that the lead exposure was not being held within entirely safe limits*
fable k summarizes the purely clinical evidences of signi
ficant lead absorption* She significance of some of the items is open to question, considering the smallness of the group* The fre quencies of occurrence of constipation, vague abdominal discomfort,
c and polyuria, as complaints, belong in this category, as well as
such physical signs as exaggerated reflexes and tremors. The occur rence of six persons with gingival lead line, however, among twentytwo men is highly significant in that this sign, in general, does not appear except under conditions of fairly severe exposure* The degree of extensor weakness of th forearm is somewhat difficult to estimate, but two cases with a degree of weakness that seemed de finite to the examiner, cannot be ignored
Other information obtained from the examination of the men while of general medical interest, had little or no significance in relation to occupational lead exposure. However, in view of the effects upon the vascular system which have been attributed so generally and for so long to prolonged lead absorption, it seams per
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tinent to examine the data on the blood pressure of these men in
the systolic and diastolic pressures of the men -while seated. Tea of the group had distinct elevation of the systolic pressure* Of these ten# five showed a more or less corresponding degree of in crease in the diastolic pressure# thereby meriting consideration as victims of definite and significant vascular change. One of these#
aged 26# had only a moderate degree of hypertension (136/36) # and need not be regarded too seriously. Another# aged 35# gave somewhat similar findings (138/88). The others# all in their 42nd year# and having diastolic pressures of 92, 100# and 110 respectively must be
recognised as potentially dangerous cases of hypertension. There
was one other instance of high diastolic pressure (88), in a man
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of 48 years of age# with a systolic pressure of 130 . These results -i.
are not sufficient in number to prove anything with respect to the effects of lead absorption# but they are suggestive# especially when it is recognised that there is m t a definite correlation-between blood pressure and age in this group, This# of course# may be due to the small sis of the group. Table-?# in which the data are set up in four-fold form# shows # by mere inspection# the complete lack of such correlation Mien the entire group is studied with respect to age on the one hand# and systolic or diastolic blood pressure on the other* Table 15# to which attention will be directed later# also shows that there is no relationship between the level of lead absorp tion as shorn by lead analyses on the urine# and the height of the blood pressure. One must withhold any conclusions# therefore, on this question. Presumably# the data are too few to warrant a judg ment .
The results of the clinical urinalyses require no tabula tion. Aside from an increase in urinary acidity, which is not un
common among men working vigorously, the only noteworthy abnormal!
ties consisted of the presence of a trace of albumin in tiro instances.
These were called to the attention of the plant physician for further1
investigation.
The results of the leucocyte counts are shown on Table 8.
Only two were in the ranges commonly regarded as abnormal, and
these were not of any specific significance.'
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Table 9 shows that most of the men examined had some degree
of anemia, and in six instances this could be classified as fairly
severe. The significance of this situation, as to general health,
although not necessarily .in relation to lead absorption, is shown
by* the data on the hemoglobin of the blood in. Table 10 . The sugges-*
tion that lead absorption m y well be a factor is offered by tho
relatively low incidence of definitely abnormal hemoglobin concen
tration in the blood. That is to say, these were anemias with a
high hemoglobin index# a type characteristic of anemias due to load
absorption, although not confined.to that condition*
e com next# in Table 11, to the consideration,of data
which are sore specifically related to load absorption than those
previously dealt with* Moreover, the observations by which they
were obtained were carried out repeatedly and at different seasons .
of the year* It has been established that normal healthy persons
with no occupational lead exposure show varying numbers of stippled
erythrocytes in their blood* la our hands# the mean value for such
persons is about H- per fifty fields, with occasional results- as high ns 15, and rarely, even larger numbers The group here under study .
yielded a mean value of almost ten times the normal in December,
with a gradual falling off to such an extent that in September a number of the workmen showed no stippling and the mean value for the group approached the normal level It is of considerable prac
tical importance to determine whether this change in the blood pic
ture was associated with b n actual and more or less corresponding decrease in the lead exposure in the plant# Previous observations have shown that the mean or average levels of stippling of suffi ciently large groups of persons vary with the severity of the lead exposure of the group* However, individual responses to lead ab sorption are highly variable within such groups and certain unknown factors unrelated to lead absorption and, perhaps, seasonal or nutritional la origin, induce wide fluctuations* If so small a
!a* group as this reacts to changes in lead exposure to such a otdking degree, despite the extensive variations due to other factors, a
very useful and relatively simple method of recognising increases
and decreases in the lead exposure of a plant as a whole would seem to be available* On this account the comparison of these observa tions with the data on lead excretion is of great interest*
The analytical findings are grouped in Tables 12, 13, and 14* It is apparent that the lead in the feces of these men is ab
normal as cohered with the mean normal levels of approximately 0*33
rag-. Pb per sample, and 0*06 mg* ?b per gram of ash in the feces* On the whole, however, these results are not as high as might be expected in view of the apparent severity of the occupational lead exposure as indicated by the clinical' observations. Si reasons for this would seem to be that the most hazardous exposure in this plant was to the vapors and fuses of lead, which in their finely
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divided form would not be estopped to any large extent in the upper respiratory tract# Only a small proportion of such lead
would find its way into the alimentary tract. Shore is# moreover# little evidence of change in the lead exposure and absorption# over the period of study# as evidenced by change In the fecal lead content. There la some slight diminution in the focal lead con centration in March# as compared with December# when expressed in milli^ams per gram of ash# but in the statistical sense it is not
significant, - 1.., the difference between the mean values is less
than four times its own probable error. The mean urinary lead concentration of the group shows a
progressive decrease over the period of the study# The difference between December and March is not very striking# and# Indeed# from a statistical viewpoint it could be a matter of pure chance The
C same is true as between the larch and September results. The
...change from December to September# on the other hand# is a signifi
cant one# statistically# and: m m mare so physiologically# since
the decrease in. lead concentration at such a time is opposed to the normal seasonal- increase# (based on decreased water output in the urine during warn-weather)* V e nay safely conclude# therefore# that the lead absorption of the men decreased definitely in the 'period preceding the collection of the samples in September as com pared with the period prior to the sampling in December. Granting the correctness of this conclusion# it seems probable that the trend throughout the period of study was in that direction, as suggested by the individual steps# themselves insignifleant. The absence of a corresponding trend in the results or the feces is not remarkable
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in view of tli sources of fecal lead* and considering th diffi
c culty of obtaining samples that hear a demonstrable relationship
to alimentary function. In contrast* the factors which influence the urinary excretion of lead are few la number and fairly well de fined as to their effects* Si renal lead excretion* therefore* is a sensitive means of measuring lead absorption* while the lead in a fecal evacuation Is a useful but crude indication of the preva lence of load In the food and the respired air of an individual for the somewhat indefinite period of time represented by th sam ple, She decrease in the lead absorption of the group as revealed by^ the urinary lead analyses is of two-fold practical importance in this study* - first* because it is associated with a correspoading or even more striking decrease in the frequency of occurrence of stippling among the men* and second* because the occupational
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lead exposure as indicated by lead excretion was definitely hazar dous in December while approaching safe limits in September *
It is apparent that th frequency of occurrence of stippling la th group is a clear indication of the relative severity of th exposure. This fact should be taken into account in considering the various procedures available for checking the lead expo sure of the plant It should not be forgotten* however, that the data of this study do not make a clear distinction between dangerous \J and safe conditions of exposure in terns of stippling* They sug gest that when the mean value of th stippling of th group, of work men approaches the value recorded for December in Table 11* the conditions of exposure are unsafe and are likely to produce cases
c of lead Intoxication* Other and more extensive observations lndl-
cate that when, as in this Instance, the lead exposure is largely of on type, the upper limit of safety* as expressed interns of the mean frequency of stippling of a fairly large group of workmen#
approximates 10 per fifty fields* with only occasional results in
excess of 30 per fifty fields* (These values are based upon a pre cise and uniform technique in preparing, staining and examining blood films* They would be different if the methods were to be modified or carried out less uniformly*)
She severity of the lead exposure* as shown by the urinary lead concentration# can be compared with that observed In other in dustrial plants in which corresponding observations have been made* In "our experience cases of lead poisoning either do not occur at all# or are of the mildest type# if the mean urinary lead concen
tration of representative groups of workmen does not exceed 0.10 mg*
per liter# Oases are infrequent and comparatively mild, if the mean value is 0.1*3 mg. per liter or less. Above this level sever and disabling lead intoxication can occur# and does so with increa sing frequency as the mean value increases. The significance of the observations on this plant is obvious, therefore# and it is a matter of particular importance that the severe conditions of exposure noted in December did not continue throughout the year. This factor in all probability# was responsible for the non-occurrence of plum hiss* among th men during the period of study, nevertheless # the results demonstrate that th exposure was not so controlled at any time during these observations as to be actually safe * The method of control# therefore, should, be strengthened and Improved# and the factors which caused the decrease that was noted should be deter mined and augmented# if that is feasible. In any case# the ventila
02? in quantity.
f An attempt was made to relate the level of the lead '
cretion of individual workmen to their occupation* This attempt m s entirely fruitless* and since no such relationship could he established* no tabulation of tho data in the fashion lias been given. As indicated previously* this m s to bo expected from the nature of the plant operations* from the lack of any segregation of working groups * and from certain inadequacies in the housekeeping*
Table 15 Shari'S the results of the search for a correla tion between the severity of the lead exposure* as indicated by
the urinary lead excretion of individuals in the group* and (l) the
duration of the exposure * (2) blood pressure* (5) hemoglobin con
tent of the blood* and (t) numbers of erythrocytes in the blood, and (5) the numbers of stippled erythrocytes in tho blood. It should be
c noted that there are four entries under each pair of rubrics* and
that these are mutually exclusive* constituting thereby* a so-called
four-fold table# Correlation in any two items* uhether positive or negative* would be shorn by asymmetry in the four-fold table* whereas substantially equal numbers in the four comers of the table signify
that there is no relationship between the items. The fact that no
correlation appears in any instance may be due to the small size of the group. Begardless of this possibility* the significance of the
result is quite clear at certain points * especially with respect to
stippling. The frequency of stippling of the erythrocytes in the group as a whole was found to vary at different times in accordance with the level of urinary lead excretion. Despite this fact* there is no correlation between the individual findings on urinary lead concentration and the corresponding data on stippling. Since the
urinary lead excretion of an individual Is known to be an ad-*
quato criterion of bis lead absorption* the lack of correlation
can be due only to the lack of any precis relationship between
lead absorption and the extent of stippling in the Individual
case* In other words* the hesotopoietio response of individuals
to lead absorption is uniform in. type* tout- Is highly variable in
degree. Hie practical importance of this is obvious in that an
absolute standard for-a potentially dangerous level of stippling
can hardly be set* except on the basis of a figure low enough to
cover practically all cases* In considering tbo individual case
it* is th change in the numbers of stippled erythrocytes that is
important* and not the absolute number found. In general* experi
ence has shorn that the person Whet fends to hay largo numbers of
stippled erythrocytes when there is little or no load exposure is
subject to relatively large Increases in stippling in response to
load exposure*
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Hi lack of orreMtioa between th urinary lead con-
centratlon and the length f continuous employment in the plant
is probably due to the variability of the lead exposure and ab
sorption from season to season* frets day to day* and from place
to. place in the plant* Hieother items indicated in Tablo 15
need not be comented on at this time* since any attempt to ex
plain them would b speculative .in character.
Summary and Recommendations
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f Si dismission of the results which has accompanied the
presentation of the data need little amplification. However * it
say he useful to summarize the salient facts as a "oasis for recom
mendations .
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The lead exposure associated with the operation of
this plant during the period of these observations was
of an order of magnitude that must he regarded as hazar
dous and capable of producing lead intoxication. This
conclusion is justified both by clinical findings on the
t men and by the results of analyses of their excreta.
The lead exposure* while variable* was sufficiently
general in. the plant that all the employees that were
examined* regardless of the nature of their work* were
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subjected- to hazardous exposure with approximately equal
frequency, m far as could be judged from the observations.
The general lead exposure in the plant decreased in
March as compared with December* and again in September
as compared with March. This decrease is .attributed to
the increase over-all ventilation incident to changing
weather conditions. It is important to know whether or
not this is the correct explanation* and for this reason
the plant records for this entire period on employment * to
tal production* and proportional production of bearings of
high lead content should be scrutinised carefully. It
would be well also to look into the local weather reports
L of this period of 1957*38 and to consider them in rela-
tlon to the probable number and location of open windows
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and door3* If ventilation alone oan produce a ehange of
C the magnitude indicated by the results of this survey#
on means of improving conditions is obviously available* In general# the precautions taken against the dis
semination of dusts is a nimber of procedures were some what inadequate. The men# themselves# were not suffi ciently careful and there was not such supervision la matters of safety as would be desired* It is believed that there was a significant amount of unnecessary exposure on this account* The mean frequency of stippling of the erythrocytes of the group of workmen as a whole decreased sharply and significantly# during the period of the study# as the
C lead exposure of the group decreased* This fact demon
strates the usefulness of observations on stippling when all of the results obtained in a given period are grouped and compared with corresponding sets of observations. On the other hand# there was no correlation between the level of lead absorption of the individuals in the group and the number of stippled erythrocytes found in their blood at the same time. Considerable caution is required, there fore# la the Interpretation of counts of stippled erythro cytes in individuals. Comparison must be made with pre vious results on the same person# in order to avoid the important factor of large individual variation. Certain recommendations naturally follow from the facts
L stated in the foregoing paragraphs. Others arise out of more general
means of carrying them out is not immediately at hand* All of the are believed to be worthy of careful considrt! to the end that practicable and servicable steps m y he taken to eliminate the lead hasards in this plant* There ar two general methods of ap proach to the problem of elminatlng these hasards * The one de pends upon the application of general ventilation to such an ex tent that the lead content of the air breathed by the workmen is reduced and maintained below the danger'point * The other Is con cerned with the recognition of the specific points of origin of the hazards and with their elimination at their source. The lat ter Is the better method* if it is practicable* It seems probable that some combination of the two will be required*. Obviously# it will be necessary to determine the degree of success of any attempts which are made to eliminate load exposure # Several means of doing this have boon referred to In this report*
. It is strongly recommended that some study of the ventilating equipment be made with special reference to the removal of fumes at their point of origin. The amount of movement of air necessary to do this is much loss than that required to dilute ike fumes after their escape into the general atmosphere of the plant. The problem of pro viding adequate heat in cold weather will be partly solved by tails means* whereas it will be greatly increased by a general increase in ventilation* The difficulty of
accomplishing this purpose arises from the mobile nature
of the sources of fume. It would seem that the logical way of dealing with this* if feasible* would be to lo calise the handling of molt, metal* applying the venti-
latioa at this point and to move the molds to the
molten metal If tails cannot be done even in part under
present conditions of urgency it would be feasible in
all probability to improve the local ventilation at the
sites of the pouring operations*
.
Further in&rovesaents in the' ventilation might veil
consist la attempts to avoid dead air pockets and points
of inadequate ventilation Adequate balancing of input
of air at proper points against exhaust ventilation would
be desirable*
.
Isolation of certain areas of theplant in Which
non-hasardous operations ero carried out is probably do*
sirahle and may c m to bo entirely necessary* (This
could bo accomplished in large measure by localising the
more hasardous areas and applying ventilation to then
While at tho same time maintain!ng good housekeeping and
intelligent avoidance of unnecessary exposure among the
men in the relatively uneKpoaed a i m s * Shore is no need
for the aoMors* feu? example* to be exposed to lead fumes or to significant quantities of dust# 2f tho over-all
lead exposure were fasignifleant this would b of little
importance * Under present conditions it it a highly im
portant matter* for if there is no segregation of rela~
lively unasposted persons# there is no possibility of
transferring men out of dangerous areas into safe ones
for either short or long periods* Moreover# tho medical
car and supervision required by the men who need not be
exposed could be'greatly reduced# thereby freeing tim .
control. Supervision of all the operations la the plant fro
the point of view of safety Is definitely needed* It is conceivable that this can be done by operating supervisors if the latter are sufficiently interested or capable of having their interest aroused in the maintm a n e of safety coincident with or in spite of the requirements of production schedules- Detailed supervision of the men is necessary to prevent acta of carelessness on their part# to maintain cleanliness in housekeeping and to sea that cleaning is carried out by methods that do not dis semlnat dust* draining la the minutiae of procedures is necessary# and education in the sources and signifi cance of lead exposure is an absolute requirement in such supervision. Perhaps a trained safety engineer# properly -fitted- into-' the- hygienic and medical -organisa tion of the plant would be required* tout in any case the person or persons responsible for hygienic matters must bo completely versed in all the activities oftho plant ' and must be in continuous touch with any and all changes in production and with all operations which influence load exposure in any manner*
She removal of fumes fro the plant involves their distribution into the outside atmosphere. The extent to which these fumes return into the building* or settle in the immdiat vicinity of the plant is of some conse quence . She deposition of lead compounds on surrounding surfaces from which they may be swept into the plant by
26
winds and other air currents may create an additional
factor of exposure in the plant* fhe re-entry of fumes
C into the plant through open windows or doors# under sui
table conditions of wind and weather may also be a fao-
tor. Furthermore# the lead exposure of person who live
in the vicinity of the plant merits sea consideration#
especially in the ease of children who may swallow apprecia
ble quantities of lead derived from dust laden surfaces
with Which their hands are in frequent and intimate con
tact. (Children sometimes lick or chew window sills and
similar surfaces# and a number of cases of lead poisoning
in ehlldred have developed in this manner# chiefly# of
course# from swallowing dislodged paint.) Considering the
finely divided character of the fumes# it is unlikely that
there is any danger of this type# but information on this
C point would serve to establish facts which m y turn out
to be very useful, if there is actual danger from this
source either In the plant or in the neighborhood# ade
quate means of handling the problem can be provided.
It is recommended that observations be carried out
regularly whereby the severityof the lead exposure can
be followed. Ihe clinical data needed to maintain an
awareness of the condition of the a m must be obtained.
\
In any period in which there is reason to believe that
the exposure is Increasing or has been increased above
the usual level# the m m should be examined more frequently
and more critically* If dependence is to be put on the re
sults of the examination of bl&od films for the recognition
of changes in lead exposure among groups of persons# such
C films should be mad and examined at intervals "which are fre quent enough to reveal the trends promptly. If they are employed to detect changes in the status of an indi vidual workman, they should be repeated frequently when ever any significant increase occurs in a man# so as to establish the trend in his case as promptly as possible. It "would be useful to be able to check the lead excretion of persons suspected of having prodromal symp toms of lead intoxication or of persons thought to be un duly exposed in their work* It is not feasible to analyse
>
samples of blood or urine in any laboratory which is situated within or near a plant in which lead compounds are handled# unless the lead compounds can be excluded t from the laboratory quantitatively. Shis requires exceedlngly efficient filtration of the air of the labora tory# and the exclusion of dusts carried on the person or clothing of individuals * On the whole the difficulty of accomplishing these results renders impractical the es tablishment of an analytical laboratory of this type in an industrial plant. Facilities for carrying out such ana lyses elsewhere might well be provided# and it would be especially advantageous if a group of industries were to sponsor a local laboratory so quipped and maimed as to provide unquestionably accurate results. The advan tages to the plant physicians in having an available ^ source of such information would be great indeed. It is
not to be supposed that such a laboratory will prevent
lead poisoning if the conditions of exposure are hazar dous. The only remedy for that condition is the elimina tion of exposure* and if the latter can he dime* expen ditures for analytical facilities are probably unjusti fied. It is possible# however* to recognize dangerous lead exposure in advance of its worst effects# and to differentiate prodromal plumbism from a variety of other illnesses. If lead hazards among workmen are unavoidable for a time for any one of several reasons which may be operative* it is highly advisable to have available the most precise means for the early diagnosis of lead poisoning.
f
.' 'Table 1
Distribution of Horlmen According to Age
A m In Tears 20 24
25 - 29 i 30
55 59 40 44
C 45 - 49
50 54
Humber, of Persons 4 2
5 10
2 1
*
Sota!
22
e
Table 2
Distribution of Wormon According to Duration of Continuous Exposure
Period of Exposure in Tears X 2*
3- *
5 6-
7*3 9 10 11 - 12 14I p < * 15 - 16
\
Total
Dumber of Forsons ____ 10
'2 5 1
3 1
22
c
' TABUS 5 DISTRIBUTION OF WORKMEN
ACCORDING TO B S S M OCCUPATION IB PLANT
PRESENT OCCUPATION
NUMBER OF PERSONS YEARS IN PLANT
Holders
7 1 2, 5 7 , 1, 14, 15
"Shaking Out" laborers
2
2* 7
Handlers of Molten Metal
2
1# 6
Furnace Chargers
5 1* 2, 2
F a r m s Repairman
18
C Corem&ker Fortin
1 -1
1 10
Trucker
1 .1
Sand Maclaine Operates Millwright (General Beapir)
1 1
15 a
Metal Hasher Outside laborer
1 . i 1 f'
^3
t
L
'
Table 4
.
Clinical Data Indicative of Lead Absorption
Among Workmen
Complaint or Physical Sign
Humber of Persons uith
ccmiplaint or Sim
History of previous episodes of
Plmbism
4 definite
2 questionable
History of present constipation 5
Occasional abdominal discaafcrt 1
Polyuria
1 definite 1 questionable
Lead line
6 definite 2 questionable
Tremor
8
Pallor
6
Extensor uaalmoss of forearm 2
'
Exaggerated reflexes
2
`Statole 5
Distribution of Workmen According to Systolic Blood Pressili*
Systolic Blood Fresata? in m * He *
110 - 119
120
150 _
'
140
ISO 160 169
Potei
limber of Persons
2
5 10
1
2 .1
'
22
seooooo &
SS W
t I
'* tt X
Eos-Jea: jo oqranu
6TI - O H
ooi
06
08 oi.
69 ** 09 *|i"":* tl r Qm3SQ< pooxa OTIOJf'STa
t-
ona3 orio^s'sjiX 03 3srspd3Y
ij&O jo tojq.nqj.^s'pa
9 IP
J
''able T
Belationship of Blood Pressure to Ago
Systolic Blood Pressure Blast,olio Blood Pressure
Above 13^ Below 134 Above 74 Below 74
Above 40 years of Ago Below 40 years of Ago
5 5
T 5
7 6-
5 4
mi 8
Distribution of orI;Bm kmoiHlUm to Leucocyte Count
Leucocytes per ou .asa . 3*0.00 ~,999
4.000
5*000 6,00
7#000
8.000
9,0 00 10,000
11,000. - 11,999
number of Persons
1
2
*
. * *
-
3
5
ftal
c
mi 9 Mstrltmtioa of Workmen According to Erythrocyte Count
Erythrocytes In thousands per cu saa*
lumber of Persons
3.250 - 3,499
2
3.500
2"
3.750
c 4.000
4.250
4
.7
2
4.500
1
4.750
1
5.000 - 5,249
3
ftal
22 V
c
fable 10 Distribution of Vormea
Aecorlng to Hemoglobln of Elood
Hemoglobln Content ln percent
65 69
* 70
75
80
C , 65 90 95 ~ 100
Bumber of Persona
2 5 3 3 5 3 1
ftal
22
<5
I* IH
r-i
&
8r i *rt 1*4 ri 4U3 ta ri A
wo
HHH .A
nw^ m f'\ 4 1 lA if
OW OA
VO cu H H cu
H
HH
H
voeu
ar co
Kisr*
OCUHH
8
HCh
4-1
e0u
ovo o v. o
vo K\
VOO
T
H +
004
00Ch-
HiT-iHH
0a*
K\ iTf*
eu eu
R*r ecuu<C&U
a*
H
CO H
f
*J" H H
CU
O en.
oa-
o
v
O t-i
O 0
eu eu
VrDvHo V0A
-H
Cmh
+ep1u
t
O
SO* v4fi
A
H tf
EOH
43
S3
O O o o o o
Tabi 12
;Distribution of Workmen
According to Lead in Samples of Feces
Mgs, Pb per Sample
0 0.29 0.50 o:eo 0.90
1.20 I.50 1.80 2.10 2.40
2*70 2.99
-la m b e r o f P e r s o n December ''.Marcfi "n. September -- CTT
-9
10 19
6 4 5 15
7
' 5'
5
12
15 5
11
11
Xl
11
11
Total
14
Mean and error
.0 .6 4 0.03
Standard Deviation 0 .18
21
.0.59 io.08 O.53
20
.0*60 0.11 0.71
55
4.0*59 0 . 0 5 0.55
Table 13 Distribution of Workmen According to Load per Gram of Ash of Feces
Mgs. Fb per Gram of Ash
0 0.049 o.og 0*10
o.ig 0*20
0.25 O.go
O .55 0.40
Vumb er
December
-larch
1
15
26
61
16
1
1
21
1
of P e r a 0 n
September -----S T
1 4 10
5 13 4 11 5 12 12 12
5 1
Total
14
Mean and error
,0.22 to. 02
Standard Deviation io.io
21
,0.16 10.01
to. 09
20 .0.17
to. 01 to, 07
55
.0*18 to. 01
t o .09
ta:
H
3
o
rjj
OJ
C\
Oeu
K\
H
o>
ta
&
0 P*
UOO
P CU tA O
U Ofco
lA H
*8
V0 j- eu
P * a Si
fs
CJ K\ JS*
o
! pp
* ^ O in O
es w o H
68
b
SA
H#
8
fl
oOO
CP"
OJ H
0
vo
rH*&O* cH0o O+O1 +0
O0I
cHOoJOoO*s 0+01
co
+00i1T*v
H
O**J*
soH5sOeO*s
O4-O*
+vt00*o--*
O 30
r-l H
\ KS
*
O
VHD
H0S-iHH*O
' OI c0o
O4O*8 0
\+k !
* rP!
o
$ t
oO
H
4d3 a
o
ih <*#
*g* s
49
C0
CP"
.4
Table 15
The Relationship of the Urinary Lead Concentration to Blood Pressure# Hemoglobin Content of Blood# lumbers of Erythrocytes and Stippled Erythrocytes# and the Duration of Occupational Load Exposure
Lead Concentmt ion
m`mTsr m s & "----
Years of Mpcsiire
Systolic Pressure
Diastolic Hemoglobin Erythr Pre^3uro~ '(FreeniT* (imdus
Above Below Above Below Above Below Above Below Above B
p 2 -Tpr
- ~rr ~7~* etr "err- KuO T
Above 0.18 mg* per Liter
Below 0*18 mg. per Liter
6 6
3
5
65 47
6 65 7 k '6 5
*c.