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CHAPTER 22
1955 Guide
it will be found that a 1 in. pump will deliver 7 gpm against a head of 4 ft (54,000) mil inches).
Since the main from A to 0 has an equivalent length of 150 ft (100 ft actual length plus 50 percent added for friction loss in fittings), the main may be sized for 54,000/150 = 360 milinches per foot.
From Table 2 by interpolation at 360 milinches friction loss and at 20 deg drop, a 1 in. pipe would supply 62,600 Btu per hour, and a 1} in. pipe would supply 131,600. Since the 1 in. pipe is too small, a 1) in. pipe will be used.
Since the 11 in. pipe offers less than 360 milinches resistance per foot, the velocity of water will increase until the output of the pump and the friction loss are in equi librium at some point on the pump performance curve, for instance, at 10 gpm and a head of 4 ft or 48,000 4- 150 = 320 milinches per foot of pipe. The friction loss in the main between flow and return connections to radiators will be assumed to be 320 milinches per foot.
In determining sizes for the piping from the main to any radiator, the resistance in the radiator circuit such as B-C (which has a load of 9 Mbh) is made equal to the
Fig. 12. Performance Chart for Circulating Pump
resistance in the main from B to C which, if there are 3 ft of main between connec tions, is 3 X 320 = 960 milinches. If the total equivalent length of the radiator cir cuit determined by use of Table 1 is 32 ft, the radiator circuit B-C will be sized for a friction loss of 960 + 32 = 30 milinches per foot, for which in Table 2 a i in. pipe 13 found to supply 8550 Btu per hr, and will be considered ample.
Other radiator circuits such as D-E, F-G, etc., can be sized in a similar manner.
Two-Pipe Gravity System (with Reversed Return)
Example 5: Select pipe sizes for the two-pipe gravity system shown in Fig-13The center plane of the highest radiator is 8 ft above the center plane of the bone Assume a 180 F flow temperature and a 150 F return temperature.
Solution: The piping should be sized so that the frictional resistance at the de zired rate of flow is equal to the available circulating head.
From Fig. 1 at 180 F flow and 150 F return temperature, the available head1 is milinches per foot of height or 8 X 118 = 944 milinches total for the highest raia'' ^ The longest circuit from boiler to radiator and back to boiler must therefore hv resistance of 944 milinches. The longest circuit (see Fig. 13) is A-D -1- D-H + ' containing 38 ft of pipe and, if 50 percent is added for equivalent length of fittingthe equivalent length is 57 ft.
Hot Water Heating Systems
539
The circuit should then be designed for a friction loss of 944 + 57 = 16 milinches per foot (approximately). The pipe size may be found from Table 2 at 16 milinches per foot, but since the temperature drop is 30 deg, find pipe size corresponding to 20/30 of actual load for each section as follows:
Section
A-B B-C C-D D-E E-F
Load Mbh
Size of Pipe for 16 Milinches peb Foot
Section
58 1H ! G-H
31 20
mm
H-K K-L
16 1
L-M
6 54 M-N
Load Mbh
Size op Pipe for 16 Milinches per Foot
11 1 19 m 25 154 31 1M 58 U4
Piping to the radiators may be sized from Table 2 for the same resistance, 16 milinches per foot, but since the temperature drop is 30 deg, find pipe size corresponding to20/30 of actual load for each section as follows:
Radiator........................................ *1 F2 *3 *4 *5 *6
Load, Mbh..................................... 11
8
8
6 24
3
Pipe size. In.................................. 1 } f |
}
A hot water heating system wil] adjust its rate of flow until the friction loss bal ances the available head. It is therefore self-correcting in regard to small errors made in selection of pipe sizes.
Two-Pipe Forced Circulation System
Example 6: Select pipe sizes for the two-pipe forced circulation reversed return system having a total load of 159 Mbh shown in Fig. 14. Assume a difference of 20 deg in supply and return water temperature. The total equivalent length of the longest circuit is 180 ft. The gravity circulating head due to difference in temper ature may be disregarded in design.
Solution: The water to be circulated is 159,000 + 20 = 7950 lb per hr or _Z5L 60 X 8
= lb.5 gpm. From a pump performance chart such as Fig. 12 it is found that 16.5 gpm will be delivered by a 1 in. pump against a 3 ft head (36,000 milinches) or a l\ in. pump against a 4.5 head (54,000 milinches).
The longest circuit, including the supply and return main and the longest radiator circuit, is 120 ft and, if 50 percent is added for friction loss in fittings, the equivalent length is 180 ft. If the 1 in. pump is used, the piping will be sized for 36,000/180 = 200 Ai*nCk?s Per ^9fc' resulting in selection from Table 2 of a 2 in. main for the Section A-B which supplies 159 Mbh. The large difference in pump and main size, as well as tne low velocity resulting from the 200 milinch per foot friction loss, indicates that the U in. pump should be considered. The design friction loss, if the li in. pump is used, can be 54,000/180 = 300 milinches per foot and, at this friction loss, Table 2 will indi cate the pipe sizes for the various sections in Fig. 14 as follows:
Section
A-B B-C C-D D-E E-F F-G G-H
Supply
Mbh
159 91 75 63 49 37 16
Pipe Size. In.
1H 1H 154 1V4 1 1 H
Section
J-K K-L L-M M-N N-O O-P P-Q
Return
Mbh
16 28 42 54 75 91 159
Pipe Size, In.
H 54 1 1 154 m m
The radiator circuits may also be sized for the same friction loss, 300 milinches per l00t> using Table 2 as follows:
^diator___
bad, Mbh.. F'pe size, In
%\ *2 03 04
16 12 14 12
I 11
Where circuit divides, use 1 in. branch to 05 and 1 in. to 06 radiator-
05 and 06 07 16
1