Document QXBokgzYqm63LLJvVyyrjNqO6
CG 32 ..VDATe I
CODE RT-87G-D PKG _
KZK71
("l o t )
( EST WGT )
PROCESSES-
APPROVED BY
( >ET-870-D (H) EWK 1-11-82
COMTYP JOB HAHE: 32RT870BMH
TYPED BY: JMH
- STANDARD HRS.________ _ TIME _//_5_M .
PREPARATION NOTES'.
EQUIP I MENT j
NON-BLEEPING
NAME: WATCHUNG RED B
USE LBS
I NOTE: BO NOT START IF PRESS HILL NOT BE i AVAILABLE WITHIN 3 HRS AFTER MAKING. SUPV ! TO REVIEW WITH P.R. SUPV , RECORD: I PRESS WILL, BE READY______ M_____ /__ PR SUPV. I srm^r^Kim_______ m/ma k in g s u p v .
L*-Nt?TE: fjOT5TY PRESS ROOM BEFORE ROPING OFF 1 ---- AREA UNDER V-922
GTE: RUN 15' WATER INTO V-904. PUMP WATER FROM V-904 THRU DISTRIBUTOR. IF WATER DOES
CpME OUT OF ALL DISTRIBUTOR HOL WITH FORCE, NOTIFY SUPERVISOR.
! RECORD:___ L___ BATCHES SINCE SPARKLER LAST
CLEANED. AFTER 4 BATCHES, CLEAN, DRESS SPARKLER & PRE-COAT WITH 15* DICALITE, F.ILTER AID.
QBt^iff FOR S11 2-CHL0R0-4-AMINGTQLUENE-5FDNIC ACID, R S27 3-HYDR0XY -2 -NAPHT H 0 ID ACID DV & DV RECORDER i, CONTROLLER CHART
N-CO.DE
ACCT LBS
777--A
,! 740-C i
82-0 ]
100G) WATER INTO V-
& ADJ TO
B-100 DEG F
L-#DJ> IN 2-3 'MIN DRESJNATE X .
STIR 5 MIN - RECORD PH_^C>/JL_,(9.5-1 0.5)
TIR 2 MIN OR LONGER TO DISSOLVE FOR S49
| ( 108
530-A
101
35s (722G) WATER INTO V-922
SODIUM HYDROXIDE IN V-926 i, RUN IN ____, c. iT&/ & %
TURN ON AGITATOR L STEAM i DUMP IiTf RGM S2
4-AMIN0T0LUENE ,
jifMt
! JDH*I
NIC
7-D 74G-C
2l 1 08
fZJH ACTIVATED CARBON
HP IN FILTER AID
TO 21 2t 2 1 4 DEG F WATCH FOAM!!
RECORD: YJ=p:_(--} IF NECESSARY ADJ TO -BY
SODIUM HYDROXIDE
ASSUME 50%
STIR 30 MIN AT 212-214 DEG F, THEN SHUT OFF
STEAM WATCH FOAM! NOTE: RECORD SPARKLER
PRESSURE ...Q.___ PSI. IF NOT ZERO NOTIFY
SUPERVISOR,
o to
LOT= ;
COMTYP JOB NAME - 32RT870DMH. PAGE 02
BATE PRINTED: 7/19/82
e q u ip ' II
MENT 1
I PAGE 2 OF 4
CG 32 CODE RT--.870-D
I USE <H)I LBS
I 1>^CIRULATE 15 MIN OR LONGER THRU SPARKLER | '
| N-CODE | ACCT I I LBS
!
I 1 UNTIL SQL'N IS CLEAR, MAINTAIN, AT U 90-1 95/
I I BEG F FOR S22v RECORD : START_
*'
I I TOTAL MIN.O^--^ CLAR_____
I 1 HT________ .F & REC
F
ii
.
1 I^^MIEASURE SENNITS IN V-928 FOR S39 ,
I | 1 I
i
I \ <1 I
/i
i HYDROCHLORIC ACID J IGH SODIUM jtfTTRITE^IN PT^QR SA
WEIGH SODIUM NITRITE IN 5r u M~F0R_SM.^ M,,j_____ 3&J3BLX
28-D |
438 397
43
1-2^1 RUN 2" <530 WATER INTO V-9i^/CV |22^TWHEN SI 7 IS COMPLETE, PUMP. IN V-922 THRU i i SPARKLER, MAINTAIN V-922 AT 190-iy5,.
RECORD: START_A_t_^TOTAL MIN_.
i I
9"?o I WHEN S22 COMPLETE, SHUT OFF PUMP-AND INSERT)
6 f22 FOOT PLUG
'i
RUN IN 10' <2090 WATER & HEAT TO 190-195 FI
i CIRCULATE 15 MIN THRU SPARKLER
l
!
S#"4/CV 7
I AND PUMP V-922 THRU SPARKLER INTO V-S58W/CV: 1
.}
902 8
I
\WZ\ I
RUN 65' <16960 WATER INTO V-902
SODIUM HYDROXIDE IN V-926 6 RUN IN
M_Jl Ij E____I Ol Ll -/. -
DUMP IN FROM S3 3-HYDROXY-
LPT
^-NApiTHDIC ACID
I^Arf^J>PCr70-90 DEG F &~STIR TO DISSOLVE
_m_ i i
>i
U i______i
j 7-D j 8.2-C i
399 994
12
w/cvi 10
I RUN IN 5* <104G) WATER & HEAT TO 190-195 F j
I CIRCULATE 15 MIN THRU SPARKLER
.
I
___1_____ __________
THRU' SPARKLER INTO V-93H/CV
!
OUT SPARKLER INTO V-$i4/CV |
ALKANQL XC IN 20G WATER AT 150-160!
HOT WATER MIXER IN DRUM & POURIN. I
HEAT TO 165-170 F FOR S38
.I
32 I 133-B I
32.
RUN Tj8*T <3280 WATER INTO V-932 6 AD.J TO 't DEG F'. W I ADD IN 6-7 MIN DRESINATE X 135 ) STIR-5 MIN & RECORD PH.._____ _<?,5-10,5) 136 ) STIR 20 MIN OR LONGER TO DISSOLVE FOR S59 !1
33*
V T
530--A
378 f
\....
DUP050102116
__uun i i r j u u rHnt =
i a i,yunh t-HUt W5
Dfl I t PKINjED: 7/19/82
C5U2P i
USE
N-CGDE ACCT
rlENT
PAGE 3 OF. 4 CG 32 CODE RT-870-D CH)
LBS
LBS
--l~--I--*r~ NOTE: IF N-740-C SOL. WAS PUMPED DIRECTLY
FROM SPARKLER TO CV S21.,24B,29 OMIT S37 6381
137 ! RUN 1* (95G> WATER INTO
.
|
j j
I
PUMP V-904 AT 165-170 DEG F THRU UNDERSUR- |
|
FACE DISTRIBUTOR INTO CV AFAP <12-15 MIN) 1
j
RUN IN N-28-D HYDROCHLORIC ACID FROM Si 8 IN]
!
12-15 -MIN, MAINTAIN 165-170*F IN CV.
|j
IR 15 MIN AT 165-170 DEG F ADJ TO 46* (4347G) AT 32-38 DEG F ^
ECORD : TEHP__DEG f, V0LUME_ij^__ *
|| 154X330] j|
57"A j /7&Z>
i 7 ...
RUN IN N-725-A SODIUM NITRITE FROM SI 9 AFAP1
|
(5--1^0 MIN) 6 RINSE IN FT
'J
]
NQTE: PROCESS HAS A VERY LOW N-2S-D EXCESS J
CHECK CR VERY CAREFULLY
J|
STIR 20 MIN AT 32-38 DEG F MAINTAINING/- . |
+CR, +KI FOR S44. RECORD, TIME START^I^pspfl ' _
CR___^:'_^, KI
NOTE:
j
1)' IF CR-, KI-- ADD 20* "AS IS" INCREMENTS j
57-A I; !
RECORD CR______< + > KI____
HYDROCHLORIC ACID '
ASSUME 32%
2) IF CR+, KI- ADD 205= "AS is INCREMENTS-
RECORD CR______ < + ) KI.__.__<-f-)
28-D 1______
SODIUM NITRITE
ASSUME 33%
725-A
DUMP IN CALCIUM CHLORIDE
i 1026 1 20-A 1026
45 1 ADD FOR MAINTAINING 32-38 DEG F. THRU S55 132X330] 57-A
FILL PT APPROXIMATELY 1/2 FULL 'WITH 90-110*1
T WATER FROM HOT WATER MIXER
]
Ju mp in s t r o n t iu m n it r a t e
]
STIR 30 MIN OR LONGER WITH LIGHTNlN MIXER ]
TO SOLUTION FOR S58
|
68 1. 246-B/E ] 68 J i.
WHEN S28A COMPLETE, 'STEAM EJECT V--93T/931 FROM 58 INTO 'V-902 . OUR IN N-725-A SODIUM NITRITE FROM S20 ADD AMMONIUM CHLORIDE
213 1 165-A ] 213 1
CV IMMEDIATELY COUPLE V-902 THRU UNDERSURFACE 1
15 DISTRIBUTOR INTO CV IN 18-22 J1IN. RECORD: \
START^V!5/%_ TOTAL MIN_Z^P_______ _
1i
PT DURING S52 WEIGH SODIUM HYDROXIDE IN PT. |
16 7-P ] 140
DILUTE TO MAXIMUM VOLUME (+/-100G) FOR S56 ]
|
CV WHEN S52 COMPLEfE, STIR 30 MIN 6 RECORD: 1
17 DIAZ0_L-2!h.__< + )
BASE__i_____< + )
1
PH^,,jrjf2_<5.0-6,0)
TEMP_1&L_< 32-38 F) i
RUN SODIUM HYDROXIDE IN PT'FROM S54 THRU 1
DERSURFACE LINE, RINSE IN PT 6 STIR 15 MNi
RECORD: DIAZO
. BASE_t:_____( + )
|
PH 5l ^_(9.0-9.8)
]
RUN IN STRONTIUM NITRATE N-246-B,ESOL'N |
ROM S48 6 RINSE IN PT
?j
STEAM EJECT IN V-932 FROM S36 STIR 5 MIN 6 RECORD: PH(9.0-9.8)
] ]
%
I
DUP050102117
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!
i i
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COMTYP JOB NAME = 32RT87DDMH PAGE 04
DATE PRINTED:'" /i9/82
PAGE 4 OF 4 CG 32 CODE RT-870-D (H)
USE 7~n "c o d e~ i A COT
LBS
I LBS
I IF PH BELOW 9.9 ADJTO PH 9.0-9.SWITH
{
N-7-D ONLY. RECORD PH
_
i
3DIUM HYDROXIDE
ASSUME 50% |
IN I QCTANOL
!
HEAT TO 193-195 DEG F IN 70-J5 MIN & RECORD!
' '1T_/Jl&__DG F ANDREC_/5L4.__DEG F
[
STIR 60 MIN-AT J93-L95 DEG F.
.' {
.RECORD: START
* I
T AFTER 20 MIN S64 SflR
RECORD:
. PH I8r& (8.8-9.3)
PH BELOW 8.8/ ADJ TO PH^8.8-9.3 WITH
N-7-D ONLY. RECORD PH___ WJ?-- ASSUME 50%
I AFTER S64 STIR, FLOOD TO 180-190"
I (+/-18,000G) AND STOP AGITATOR
I 33
&>
I
7-D 588" A
38
7-D SCI
I WHEN INSTRUCTED BY PROCESSING AREA HALFWAY i
1
I
I I THRU PRESSING, DUMP IN, STIR 5 MIN & STOP [ 10 i 538-A ] 10--
I i AGITATOR. RESUME PRESSING.
-
.!
\'
i
!
!
\
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