Document QJpbz016a02e2R6Mj6dzmEO8E
FILE NAME Manville JMA
DATE 1969-1979 DOC JMA215
DOCUMENT DESCRIPTION Letters and Reports - Ingalls Shipbuilding
Sheet Metal Workers International Association
No. 411
MOBILE ALA 36606 July 21 1978
Mr. Joseph W. Hayes Manager Labor Relations Department Ingalls Shipbuilding Division Litton Systems Inc.
P. O. Box 149
Pascagoula Mississippi 39567
Dear Mr. Hayes
In reply to your letter of June 15 1978 requesting listing of Job
stewards acting for Sheet Metal Workers Local 441 we submit the
following
EAST BANK . DAY SHIFT
Chief Steward - J. A. Raymond 36781 - Shop
Area Stewards - C. B. Hacker - 32546 - Hull 1213 Sub
H. P. Jackowick " 27924 - Hull 1212 Sub R. H. Johnson - 30051 - Hull 4216 DD
J. C. Williams - 51336 - Hull 4218 DD
EAST BANK NIGHT SHIFT WEST BANK DAY SHIFT
WEST BANK NIGHT SHIFT
:: ::
Ite
Ite
S. Hanay
R. Daty
CAR
opelu 71
.
G. W. Fluker 24122
Chief Steward T. F. Quigley - 87041 - Combined shop
Area Stewards - L. G. Stewart - 50040 - Wet Dock LHA 4
J. W. Mulkey- 23451 - Track 5 LHA #
C. E. Wilson - 23317 >>> West 600 Area
Bruce Moore - 32104 - LHA 3
Chief Steward - R. E. Moore - 32786 - Shop
Area Stewards - L. Carlisle - 72291 - Layout area shop
H.
L.
Faircloth
-
-
22958
LHA 5
Trusting this is the desired information I remain
Sincerely yours
Caketted
C. A. Rettig
Business Manager
=
INGALLS SHIPBUILDING
MEMORANDUM
0024
1118
TO Safety Dept.
MAIL STOP 5-01
SUBJECT
Monitoring of Airborne Asbestos 1213 649
DATE 8/9/78
Fre PHONE MAIL STOP
K. Januu
4592 18-02
CC K. A. Wheeler 1-05
R. K. Belcher
During the resoval of asbestos inculation from steam piping located in the
east corner of the E.B. Pipe Shop an atmosphere sample was obtained for an
asbestos fiber count The following results were obtained
a
.
|
~
No. of Fiber CC
Method of Complin|
0.2
Sampling device was suspended from
barrier rope 15 from actual removal
ae sito sito
het het revent that are well within the Threshold bail Value of
(2 Fiber greater than micrometers in length Die goniiccior conned performing the asbestos removal were properly attard in mproved fety clothes including respirators Also noted was the utilization of
down work practice to reduce the spread of asbestos dust
?
LIMPC LIMPC jab
. .
.
er
ones
Ree
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L
Lio ow
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SLUM SLUM SLUM VOR oro
INGALLS SHIPBUILDING
3
Lition
SUBJECT
j
'
!
Asbestos Exposure Control
|
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sare
ty
me
1.0
PURPOSE
MFC MFC MFC STANDARD STANDARD STANDARD PROCEDURES PROCEDURES
EFFECTIVE DATE
AUG 11 1977
PRIMARY
RESP CODE
B
NUMBER
AUDIT RESP CODE
1049.26 B
SUPERSEQES
RESP ORGANIZATION
VEEV
| New
Public
Industrial Relations
en
SE
certn
te
2.0
eo
To outline the system for ensuring the safety and health of all employees exposed to asbestos
ORGANIZATIONS AFFECTED
All Organizations
ememee
ewan:
e
OE
5.0
SANS
ee
eome 5.1
mes
ee
REFERENCES
Part 1910 - Federal Regulations Volume 37 Number
Labor Section 1910.93A American National Standards
Institute
ANSI
29.2
202 Title 1971
29
GENERAL
For the purpose of this procedure Asbestos includes crystile amosite crocidolite tremolite anthophyllite and actinolite 3.1 Asbestos fibers are asbestos fibers longer than live 5 microns
Threshold Limit Value for asbestos fibers is defined as the m
concentration nearly all persons can be exposed to for an eight hour workday or forty hour workweek without any adverse effect on the a human body
EXPOSURE LIMITS EFFECTIVE JULY 1. 1976
Eight
hour
exposure
Threshold
Limit
-
Value
The
eight
8
hour
weighted average airborne concentrations to which an employee )
may be
exposed shall not exceed two 2
fibers
longer than five 5 by tile method in
microns per cubic centimeter of air as determined
5.0
dellin concentration
37
13852765
13852765
13852765
13852765
ffders
ffders
ffders
in
in
concentrations '
Employees exposed ccupessze
of ocr
eae
16 longer cnesis
of
ton
16
)
fibers fibers
fibers
to
longer longer
than
than
than
five
five
9
9
microns per cubic centimeter of air shall be protected by proper per-
sonal protective equipment as outlined in 7.0
Utan IN^ ALL m~-W r erme
a
6.0
METHODS OF COMPLIANCE
| ae
auwreey
torre
6.1 6.1.1 6.1.2 6.1.3
6.1.4
Engineering Controls
Engineering controls such as isolation enclosure exhaust ventila-
tion and dust collection shall be used to meet exposure limits
Local exhaust ventilation and dust collection facilities shall be designed installed and maintained in accordance with 3.2
All hand or power operated tools
fibers in excess of the exposure
that may produce or
limits in 5.1 shall
local exhaust ventilation systems in accordance with
release asbestos
be equipped with
6.1.2
All exhaust areas where
systems shall discharge to the open atmosphere away from employee exposure may occur or such ventila, tion systems
shall be filtered
6.2
6.2.1 6.2.2
6.2.3
Work Practices
Wet Method - Insofar as practical asbestos shall be handled mixed applied removed cut scored or ootfherawiirsbeorwnoerkfeidberisn ainwetexcsetsasteof
sufficient to prevent the emission ' the exposure limits of 5.1
Particular Products and Operations - No asbestos cement mortar
or similar material containing asbestos
coating grout plaster
other containers in which
shall be removed from bags cartons or
they are shipped without being wetotfedairebnocrlnoesefdibeorrs veinntielxacteesds osfo au
to effectively prevent the release
prescribed limits
.
Demolition or Removal shall use drop cloths
Employees engaged in the removal of
respirators and proper clothing for
asbestos
personal
protection
7.0 7.1
e n
ae
Le
ee
e
PERSONAL PROTECTIVE EQUIPMENT
Personal protective equipment shall be a respirator Bureau of Mines
National Institute of Occupational Safety & Health approved or
or
continuous feed air line respirator
Clothing shall consist of gloves and
coveralls of similar whole body clothing head covers
airborne concentrations of
foot coveringfosr employees exposed to
asbestos fibers which exceed the ceiling level of 5.2
Employees Physician
with respiratory disorders as determined
shall not be allowed to work in asbestos
by the
areas
Company
FORU R. 7056
INGALLS SHIPBUILDING
A uspusp
104942611
104942611
1049410249426611 11049142611
!
New !
3
4
a
8.0
MONITORING
ceren
onewo A.l
Initial Determination
To determine compliance with 5.0 monitoring shall be conducted by
the Chemistry Laboratory when work is being done on asbestos and
material containing asbestos
8.2
Personnel Monitoring
The Chemistry Laboratory when requested by proper authority shail
collect samples from within the breathing zone of the employee Collected on membrane filters of 0.8 micron porosity mounted in an
open
nation of
filter holder those samples shall be used for determthe eight time weighted average concentrations and
ceiling concentrations of asbestos fibers
3.3 3.3
rT
Oy
LEON 9.0
ONTREI
CET TENS
SO
OS
ate,
see ne
nme
cme
ER
Acent
8
RR
ccee
ee
Sampling Frequency and Patterns
After the initial concentration determinations 3.2 the Chemistry Laboratory shall take additional samples of such frequency and pattern required to accurately represent the work environment and to signify changes in concentrations before they can become significant hazards In no case shall the sampling be taken at intervals greater than six 6 months for employees whose exposure may be foreseen to
exceed the limits of 5.0
CAUTION SIGN POSTING
If concentrations of asbestos fibers cannot be maintained consis-
tently at levels below caution signs shall be employees of a hazard
the Threshold Limit Value for asbestos fibers
posted by the using department alerting Sign sizes shall be 20 x 14 vertical format
Such signs shall read as follows -
Asbestos
" Gothic or block letters
Dust Hazaru
.
Avoid Breathing Dust Wear Proper Protective Equipment
3/4 Gothic or block letters
1/4 Gothic
Do Not Remain in Area Unless Your Work Requires It
1/4 Gothic
breathing asbestos Dust la Be Hazardous To Your Health
3/10 - 14 point Gothic
_ INGALLS SHIPBUILDING
10.0 10.1
10.2
HOUSEKEEPING - CLEANING
Asbestos filings dust etc. shall be collected by vacuum cleaner process only by the using department No sweeping blowing down
etc. shall be done Work surfaces shall be maintained free of
accumulationosf asbestos fibers
All asbestos waste which may produce airborne concentrations in excess of the exposure limits shall be collected by the using
.
department for disposal in sealed impermeable bags or containers
11.0 11.1
ater
11.2
:
,
WT.
Comm
rE OAs
M nee
MEDICAL EXAMINATIONS:
Preplacement
Prior to exposing any employee to concentrations of asbestos fibers
medical examinations shall be performed by the Medical
comprehensive
which
includes
as
a minimum
chest
ray
a
history
of
Department
disease and pulmonary function test to
symptomatology respiratory
volume at
include forced vital capacity FVC and forced expiratory
one second FEV
Annual
All employees exposed to asbestos fibers shall receive an annual
examination which shall include as a minimum a chest
physical
to determine symptoms of respiratory disease and
r pua lmy onarayhifsutnocrtyion tests to include forced vital capacity FVC and
forced expiratory volume at one socond FEV
a
;
e .
= Cee
DIVISION STAFF CONCURRENCE
J
J
;Fe ONt T e ya x |? et
BRIILTOR
i BRIILTOR
MANAGEMENT ete ey
BRIILTOR MANAGEMENMANTAGEMENT SYSTEMS ENG
oe
,
Sen
we
tt
cere
FORM 2170G
INGALLS
fl
SHIPBUILDING cess
1000 26
| New
4
10.0 10.1
10.2
MOUSEKEEPING - CLEANING
0024 1115
Asbestos filings dust etc. shall be collected by vacuum cleaner - process only by the using department No sweeping blowing down
shall be done Work surfaces shall be maintained free of
etc.
accumulationosf asbestos fibers
All asbestos waste which may produce airborne concentrations in excess of the exposure limits shall be collected by the using department for disposal in sealed impermeable bags or containers
11.0 11.1
11.2
aOR
eTAsn 4 me
MEDICAL EXAMINATIONS
Preplacement
Prior to exposing any employee to concentrations of asbestos fibers
medical examinations shall be performed by the Medical
comprehensive
which
includes
as
a minimum
chest ray
a
history
of
Department
symptomatology respiratory disease and pulmonary function test to
include forced vital capacity FVC and forced expiratory volume at
one second FEV
Annual
All employees exposed to asbestos fibers shall receive an annual
examination which shall include as a minimum a chest
physical
to determine symptoms of respiratory disease and
r pua lmy onarayhifsutnocrtyion tests to include forced vital ca, pacity FVC and
forced expiratory volume at one socond FEV
ew
DIVISION STAFF CONCURRENCE
sere
as
rere te D ~ |? D oP
1 - tal
B^ LYKB^ LYKMANAGEMENMANT AGEMENT SYSTEMS ENG a
: FORM 21706
MAY 1955 7
wx . P P -
=
= =
16 RECORDS
=
Washington
AUTHENTICATION
48024
48024
CERTIFICATE
HEREBY ATTEST That the annexed copy or each of the specified number of copies of each document listed below is a true copy of a document in the official custody of the Department of Labor
1 copy each of
Transcripts from March 14,15,16 and 17
co
Comments and hearing exhibits of
W.J. Nicholson American Petroleum Institute D.A.
Holaday
Brand
Insulations
Inc. L.J. Bibri B.J. Phillips M.W. Borow J.D. Flint- |.
kote F.L. Pundsack J.W. Rawlings W.M. Hancock E.M. Fenner E.J. Killian Gypsum Cement Asbestos
ProdPurctosduHctseCsos. e
M.M. Key G.E. Best
'
'
SIGNATURE
SIGNATURE OFFICIAL TITLE
DIVISION AND BUREAU
'
DATE
Daniel Technical Marsil M^rsick
- [Docket Technical Data
Center Sfty & Hlth Adm
;
Technical
Information Specialist U.S. Dept. of Labor
7 Sep 78
1 HEREBY CERTIFY That Daniel J. Marsick
who signed
|
|
the foregoing attestation is now and was at the time of signing title
Technical Information Specialist and has legal custody
States of the official records of the United ;
Department of Labor therein
eeu
att sted and that full faith and credit should be given his act as such
<a
"
IN VITNESS I WHEREOF
J. J. Lafranchise
-
1 designated by the Secretary of Labor as Authenti-
Bea ceation Officer of the Department of Labor have here7. unto subscribed my name and caused the seal of the Department of Labor to be affixed this 7th day of September 12 7 September VA //_,/ Authentication Officer Department of Labor
ms
,
a xed
vr
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om
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A EA
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GPO 542-641
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MATERIALS MATERIALS DIVISION
1800 WEST 135th STREET GASCE
CALIF SC249
O. BOX
AST
213 321-6080 216 532-0870
57-7155
TWX 910-346-6326 TELEX 57-7155 57-7155
3715 Williams
Suite 230
Kenner Louisiana 504-443-4242
70062
August 25 1976
As you know for the past year or so HITCO has been working
with
working and other Commercial and Naval Shipyards in an effort to
Ingalls introduce Refrasil as a safe and cost effective
for asbestos
replacement hot work applications Like Ingalls the Navy has been most anxious
find a suitable replacement for asbestos and asbestos containing containing
materials because of the known health hazzard asbestosis associated
the use of asbestos
Navy policy established last year by NAVSEA directive prohibits the
use of asbestos materials on future construction and repair of Navy
Ships where suitable replacements are available Navy testing programs
years have been underway for nearly two
materials The culmination of these
to tests
find suitable replacement
is indicated by the attached
Naval Speedletter which specifies Refrasil's 100-96 and 100-48 as
acceptable substitutes for asbestos welding blankets and cutting
Ing safety shielding and should be used
Mr. Daughdrill we feel that Refrasil can offer the superior performance
to Ingalls that convinced the Navy and other Commercial Shipyards to
specify it as the replacement material for asbestos
.
No your convenience I would like to discuss this matter further
to determine what effect the
Ingalls
Ingalls
I I
will
be
in
touch
with attached Naval Speedletter will have at time to arrange a mutually convenient
you
Very truly yours
HITCO MATERIALS DIVISION
-'
McCluskey W. C.
Field Engineer
Stuart Mail Station 1090-51
Elinking
f E T CS pe
&
e
;
&
MATERIALS DIVISION
1600 WEST 135th STREET GARDENGA ARDENA
CALIF 90249
O. BOX 1097
213 321-8080 + 213 532-0670
TWX 910-346-6326 TELEX 67-7168
September 8 1976
Mr. H. L. Havens Ingalls Shipbuilding P. O. Box 149 Pascagoula Mississippi 39567
Dear Hank
First let me thank you for your
find the key to get Refrasil into for your help
efforts and
the Ingalls
,
patience last Friday in helping me supply system I am most grateful
Your offer to coordinate the submission of substantiating letters from Welding Burning Welding Engineering and Safety to Messrs B. C. Breaux and J. L. Griffin in Inventory Control is most welcome I accept Any further assistance that I or HITCO can provide is readily available
Enclosed are three packets containing all Refrasil literature a copy of HITCO's Materials Division Specification MDS 1113 and our Material Safety Data Sheet If you would like more please let me know
Hank thanks again for your continuing efforts on behalf of Refrasil HITCO appreciates it now and I know Ingalls will appreciate it later once the superiority and cost effectiveness of Refrasil is established throughout Ingalls
Best regards
HITCO MATERIALS DIVISION
Bill Bill
20
W. McCluskey Field Engineer
WCM
CC
R. E. Portik G. Teague
Enclosures
HITCO
HITCO
HITCO HIHTCIO THCITOCO HITCO
MATERIALS DIVISION
1600 WEST 135th STREET GARDENA
CALIF 90249
Q. BOX 1057
213 321-8080 213 532-0970
TWX 910-346 TE- LE6 X 3 672 -716 68
September 8 1976
Messrs B. C. Breaux Supervisor - Inventory Control and J. L. Griffin Supervisor Ingalls Shipbuilding
P. O. Box 149
Pascagoula Mississippi 39567
Gentlemen
Following up on our meeting of September 3 1976 I would like to offer the information below regarding Refrasil which hopefully will facilitate its entry into the Ingalls supply system
Attached you will find a copy of HITCO Materials Division Specification MDS 1113 which sets forth physical and chemical requirements applicable military specifications test conditions etc. for Refrasil Of particular Interest should be Paragraph 8.22 which establishes the testing criteria requiring that Refrasil withstand molten steel splash from a cutting torch It is this unique characteristic that makes Refrasil superior to asbestos and other insulating type materials and allows you the user to realize significantly greater service life from your weld protection cloth Additionally the problem of having molten steel damage valuable equipment by burning through the weld blanket as often happens with asbestos will be eliminated
A packet containing all Refrasil literature is enclosed for your review In it you will find our Material Safety Data Sheet provided in compliance with
OSHA standards
For specifying purposes the product description of UC100-96 the
concensus of opinion of the engineering and welding people at our Friday morning meeting indicated that this was the preferred product is as follows
Product
Description
Standard Refrasil Cloth
Product Code
UC100-96 CERTIFIED TO HITCO QAL
MDS 1113
Nominal
Thickness in
.054
Nominal
Width in
36
Cont . .i 1. n 2. 6u ' ee e d oO
Ingalls Shipbuilding September 8 1976 Page Two
HITCO HITCO HITCO HITCO
Standard rolls are 50 lineal yards minimum 10 maximum length No roll shall contain more than two pieces of fabric no piece within the roll shall be less than ten lineal yards Certification to HITCO Quality MDS 1113 is provided
Hank Havens has kindly offered to coordinate the submission of letters from the various using departments stating that Refrasil has been tested and evaluated and
meets their requirements Charles Roddy of your Industrial Hygiene
Department indicated that he would provide information relative to OSHA and Navy restrictions on the use of asbestos As we discussed on Friday Navy directives now prohibit the use of asbestos and materials containing asbestos on the construction and repair of Navy ships and offer guidelines as to suitable replace-
ment materials Copy of applicable Navy Speedletter dated August 2 1976 is
attached
Hopefully we have provided the information you will need to make the transition from asbestos to Refrasil in your inventory control If you need further information from HITCO please let me know
Very truly yours
HITCO MATERIALS DIVISION
WCM
cc
K. R. Farnsworth Ingalls
HaH vens Ingalls
C. Roody Ingalls
Enclosures
W. McCluskey Co Field Engineer
ut
UZE
+
45
25-811
7.73
)
rev ) 7.73
FOR URGENT
Naval 7 Naval Naval
Naval
SpSpedleeter edletter Speedletter
Speedletter
Speedletter Speedletter Speedletter
Speedletter
:
LET ERS ONLY LETTERS LETTERS LETTERS ONLY LETTERS CHANGE TYPE OF MAIL
a
REGULAR
wh
:
AikAik
.
SPECIAL OFEMCAY
=
oo
oO '
:
'
o
REGISTERZO
REGISTERZO GATIFIED
CLASSIFICATION
UNCLASSIFIED
UNCLASSIFIED UNCLASIFIED
IN REPLY REFER TO
0493A 0493A
0493A
APB
APB
.
Sex Sex
613
613
IDATE
IDATE
AUG
02 AUG 02
AUG AUG
02
1976
1976
1976 1976
T
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.
.
Py
.
.
4
.
DISTRIBUTION LIST
| : .
: .
SEE PAGE 2
:
. .
: ,
: *
:
oo
.
.
. .
.
.
. ,
.
.
-
DO NOT CLEARTHROUGTHHROUGH
COMMUNICATIONCOMUSNICATIONS OFFICE
INSTRUCTIONS
1. M. # lage lage typetype phrasepologhy raseology phraspehorlaosgeyology iiss ppeermrimssiisblseipbermilssiblee
2. Moth addretess must de ^'ppte ^'ppteriate for window envelope or bulk mating as intersted intersted indule atk^/loncode when known Use dous and brackets
ka guides for winduw envelope addresses addresses
3. Give priority to processing toeleg and selion mquired mquired Avoid consuming controh
4. In order to speed processint processint a readily 121-18
able ape~ almiodow envelope NAV 6715 15A Speaker Envelope li provided for unciant B
speedspe dkkiem iwheerme bulk me^...byis not on Other
window envelope a>omay be used in bulk mak speedletters should be placed on top of regular CITESpadeDCAL
- STANDARDSTANDARD REFERENCES AND ENCLOSURES ENCLOSURES IF ANY~fiTEXT AND SIGNATURE LOCK
Subj
Subj
Ref
Asbestos
Asbestos
Asbestos
Replacement
Replacement
Program
Program
a NAVSEAINST 5100.2 5100.2 dtd 24
OCT
1975
ee a
SS . .
) provides background need for andNAVSEA policy that asbestos and materials asbestos shall not be used in future construction overhaul repair and of Navy ships where suitable alternate materials available
Addressees ensure that
A
providing industrial support
asbestos materials are
to Naval
employed
ships construction and repair shall in accordance with reference a
completion of procurement specification and NSN assignment the following
available mmaatetriaelsrials now use or under evaluation are considered acceptable
substitutes
for
asbestos asbestos asbestos
welding
blankets
and
burning
safety
shielding and
Ge
_ Beit
HITCO VC 100-96 REFRASIL HITCO VC 100-48 REFRASIL
oo
b
Address HITCO Materials Division TR
:
135th
1600 West 135th Street
Gardena CA
90249
.
;
Phone 213 321-8080
COPY TO
Fabri C100-48
Address A and S Glass Corp. Inc.
East 60th St.
7P2h4one Los
Angeles CA 90001
213
232-2147 232-2147
232-2147
.
F.fJ. I.I.
Pesmusson
RASMUSSEN
RASMUSSEN
Dir Aization
.
Commander
Commander Naval Sea Systems
Department of the Navy Washington DC 20362
Command Command
|
wre ADDRESS REPLY AS
SHOWN AT LEFT 04 RE-
PLY HEREON AND RETUJEN
CLASSIFICATION
:
UNCLASSIFIED
UNCLASSIFIED
a
11.614
DISTRIBUTION LIST
NAVSHIPYD LONG BEACH CA
NAVSHIPYD _ CHARLESTON SC
NAVSHIPYD NORFOLK VA
NAVSHIPYDNAVSHIPYD MARE ISLAND CA
NAVSHIPYD PUGET SOUND WA
NAVSHIPYD PEARL HARBOR HI
NAVSHIPYD PHILADELPHIA PA
NAVSHIPYD NAVSHIPYD PORTSMOUTH NH
SUPSHIP BATH MA
.
SUPSHISP UPSHIP CHARLESTON SC
SUPSHIP FORTSMOUTH NORFOLK VA
SUPSHIP SAN DIEGO CA
SUPSHIP SAN FRANCISCO CA
SUPSHIP SEATTLE WA SUPSHIP NEWPORT NEWS VA
SUPSHIP SUPSHIP
SUPSHIP
BROOKLYN NY NEW ORLEANS LA PEARL HARBOR HI
SUPSHIP JACKSONVILLE FL
SUPSHIP , PASCAGOULA MS-
SUPSHIP LONG BEACH
SURSHIP STURGEON BAY WI
SUPSHIP GROTON CT
FMAG CHARLESTON SC FMAG LITTLE CREEK NORFOLK VA
FMAG MAYPORT FL
FMAGNORFOLK VA
FMAG PEARL HARBOR HI
FMAG SAN FRANCISCO CA
SRF GUAM MA
SRF SUBIC BAY RP
SRK YOKOSUKA JA
COPY TO
NAVSEC HYATTSVILLE MD 6101 6120
MECHANICSBURG SPCC
PA
FMSO MECHANICSBURG PA
NAVSUPSYSCOMNAVSUPSYSCOM WASHINGTON DC
CINCLANTFLT NORFOLK VA
CINSPACELT MAKALAPA HI
WASHINGTON CHNINMAT CHNINMAT
DC
BUMED WASHINGTON WASHINGTON DC
ANS BRASS FABRIC CORP INC
HITCO MATERIALS MATERIMATERIAALSLS MATERIALS MATERIALS DIVISION xXsamenas Ss17
2
0493A APB
Sex 613
.
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'
DEPARTMENT NAVE NAVAL SHIP
engineerinG
OF THE
CENTER PHILADELPHIA
0986
DIVISION
PHILADELPHIA PA 19112
IN REPLY REFER TO
.
G
G
G
6763 cjh 9390
Ser 884
G
... ...
10 JUL 1974
From Officer in Charge Naval Ship Engineering Center
Philadelphia Division
:
To Supervisor of Shipbuilding Conversion and Repair USN Pascagoula
MS
Subj
Intended Visit to Ingalls Shipbuilding Corporation NAVSECPHILADIV ,
Project 730
thermal insulation This Division has active assignments from NAVSHIPS with regard to
1.
The object of one such task is
for shipboard use
to lower temperatures in the firerooms of ships by utilization of new
or improved insulation materials and methods
Conversations with cognizant insulation personnel from leading
2.
in order to gain the benefits of their experience
shipyards are planned
to Ingalls Shipbuilding Corporation
Accordingly a visit is proposed
and
with the purpose of discussing their current insulation procedures
. rationale
3.
As requested by a representative of Ingalls Shipbuilding Corporation
is hereby submitted Information on
a written request for such a visit
the proposed visitor is
Mr. Frank Vapniarek
Materials Engineer GS
SSN 185-36-9660
.
Security Clearance SECRET Based on NAC
written inquiries Sect 3A of 25 Feb 1965
Code 6763 Phone 215-755-3922 X289
and
4. one day visit on 15 Jul 1974 with Mr.
1090-22 is proposed Your assistance in
Dale Barr Moss Point Mail Sta arranging such a visit is appreciated
B. Shape J.
B.
I. SHAPIRO
.
By direction
ry
;
:
to
SSuuppshsihpsipSsupships Supships
Pascagoula 423
CoCdoede
187
MMss.. Moon
61418 INFORMATION COPY
OFFICIAL COPY TO CODE 61418
NAVSEC 61418
Ingalls Shipbuilding Corp Mail Sta 1090-22 Mr. Barr
NAVSECPHILADIV 6700B01 6712 6760 6763
_
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ane eae ES
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0988 031797U
4
4
From To
Subj
.
Com andor
Commandor
Supervisor
Supervisor Supervisor
Supervisor
Supervisor
Supervisor
Naval Ship Engineering Center
of Shipbuilding Conversion and
of Shipbuilding Conversionand
Repair
Repair
Repair
Elimination of asbestos containing materials
23
/ CHODE SHA
CHODE SHA
9390
9390
Sex 943
Sex 943
DEC 1974
Ubil New Orleane
USN Pancayonla
1. HAHVAVSSIIOFOIFLMIHALVSIOFIMLM
DIY
using
.
Clear
Clear
Clear
CompCaonm ypanCy ompany
asbestos dust
reports
products
products
products
Avondale that
containing products
Avondale
Incalls
Shirards
Shirards are
extensively extensively
extensively
extensively
asbestos asbestos containing
asbestos imbrication Malth M. containing asbestos
imbrication
M.
K.
Porter
K. Porter
to
mmiinnimiimzeize
the
Malth
hazard hazard hazard
from from
from
2. Information is desired on the results of investigations leading to
Clearvard applications decisions to use
it has
been
considered
Clearvard the particular chip applications
for which
muitable and if thermal insulation is one use if
HHAAVVOL OALA
has
sponsorci
sponsorci
a
program
to
develop
develop
alternate
asbestao sbestos s
containing containing
containing
3.
tecrature materials for high
tecrature thermal
from asbestos have been identified and
reduce
se
reer
vere
tt
eee V. e
Paton
Paton
Gebottes Gebottes
Gebottes
PatPao ton Pn aton Gebottes Gebottes Gebottes GeboteGs ebottes
reduce
been approved for naval ship installation
other more suitable substitutes for
insulation Suitable materielires
are paid ina recent revision
reduce
the
rad
a
a ....
3
reduce
reduce
reduce
such such
the a eaees
a
acer:
.
installation brbroodusde use of the availability of
thermal insulation and the uncertainty
of cafe handling of Cleangard particularly particularly during ripout
Newport Copy to
SUPSHIP Newport
News
NAVSEA SEA 0532
Blind copy to
NAVSEC SEC6156135300
X61059 Prepared by
Typed by
J. B.Alfers
D. A. Poss Dec 1974
N212 N212
EFT
EFT
EFT
EFT
CSC
CSC
.
MATERIALS DIVISION
Mr. Fred Stuart
Ingalls Shipyard Division P. O. Box 149 - 1090-51 Pascagoula Mississippi 39567
Dear Fred
1600
WEST 135th
STREET GARDENA
CALIF 90249 135th P. O. BOX 1097
213 321-8080
213 532-0870
TWX 910-346-6326 TELEX 67-716
3715 Williams Boulevard
Suite 230
Kenner Louisiana 70062
443-4242
March 22 1976
Just a note to thank you and Messers Baronich Desilvey Fleming and Havens for the time you gave to Bob Portik Gary Teague and myself last Thursday Your attention and assistance in our efforts to reintroduce our new Refrasil at Ingalls are very much appreciated Hopefully our presentation stimulated an interest in Refrasil and its cost saving advantages which are ideally suited for shipyard use
Following our morning meeting we met with Messers Aikens Anderson Bradley Pickering and Spooner on the East bank and made a similar presentation As a result of that meeting we will be forwarding samples to Mr. Spooner for his overall evaluation as an insulating and weld protection material
Again our thanks for your
will soon be a household
time word
and attention
at Ingalls
Hopefully Refrasil
WCM cg
CC
N. Baronich
P. G. Desilvey J. S. Fleming
H. L. Havens
R. E. Portik G. Teague
Very truly yours
HITCO Materials Division
Field Engineer
INGALLS SHIPBUILDING
WORK WORK PRACTICE SH ET
PROTECTION OF EQUIPMENT
SSS"
OPERATIONS
ADMINISTRATION |
76-7-05
DATE 14 July 1976
1.0 THE PROBLEM
A. Unauthorized removal of protective covering
B. replacement of protective covering
C. Inadequate protection from welding & burning
2.0 CAUSES AND EFFECTS
A. Protective covers are removed to provide raingear for personnel resulting in damage to the equipment
B. Protective covers are discarded and not replaced when inspecting servicing hooking etc. leaving the equipment exposed
C. Equipment below near or on other side of a bulkhead not protected from heat of welding and burning resulting in damage
3.0 ACTION BEING TAKEN
A. Anyone removing protective covering for unauthorized purposes shall be disciplined called Herculite material is being
procured marked Property of Ingalls Shipbuilding
B. Crafts failing to replace protective covering shall be accountable for any damage and the responsible supervisor shall be disciplined
Before welding or burning inspect the area and take adequate precautions to prevent damage to equipment below near and on
other side of the bulkhead
D. called Herculite material shall not be used to protect against welding or burning This material is not fireproof and affords no protection from flames sparks slag etc.
Refrasil material which is reportedly completely fireproof has been recommended by Welding Engineering for procurement Until this material is available sheetmetal shall be used
as a barrier
FOR ADDITIONAL COPIES CONTACT OPERATIONS ADMINISTRATION M 1070-10 EXT 3746
FORM R- 4065
Lews
OF
e
AMERICAN MUTUAL CORPORATION
ar
3301 N. Causeway Blvd.
prelates O. Box 7148 MetairiLea 70002
Co
Rarten
ry
Raa
Ab
I VE
Aae
ODN
08
REPORT OF
OCCUPATIONAL DISEASE SURVEY
Ingalls Nuclear Shipbuilding
Division of Litton Industries
Pascagoula Mississippi
Awe
enebr
mode
ts
teeth
Le scnening
have
by
S. W. Foote
Industrial Hygienist
rt
tdatem
other
Ma:
8
ste
ENGINEERING DEPARTMENT
we
eh July 12 1972
emai
le
7.9etaindy
b
ean
ete
cenrs0onetp
RF 08
ne
DISTRIBUTION
Mr. M. A. Wecks Director of Industrial
Ingalls Nuclear Shipbuilding
Division of Litton Industries
Relations
Pascagoula Mississippi 39567
cc
.
Mr. John Wechsler Insurance Administrator
Ingalls Nuclear Shipbuilding
Division of Litton Industries
P. O. Box 149
Pascagoula Mississippi 39567
Mr. S. Stratton Manager of Fire Medical
Ingalls Nuclear Shipbuilding
Division of Litton Industries Inc.
P. Box 149
Pascagoula Mississippi 39567
and
Safety
Mr. T. G. Daughdrill Section Manager Ingalls Nuclear Shipbuilding
Division of Litton Industries
P. O. Box 149
Pascagoula Mississippi 39567
Safety
Department
Mr. J. Lang Director of Insurance
Litton Industries Inc. 336 North Crescent Drive Beverly Hills California 90213
ACKNOWLEDGEMENT
The author of this report wishes to acknowledge the courtesies extended to him by Mr. S. Stratton and Mr. T. G. Daughdrill during the calls at the yard on June 20-23 1972
PURPOSE
The purpose of this service call was to obtain air samples for asbestos analysis during insulating operations on ships to obtain air samples for zinc oxide analysis at the hot zinc galvanizing tank and at welding operations on galvanized metal in the sheet metal shop and to obtain an air sample for cadmium analysis during a silver brazing operation Concentrations indicated of the above substances were to be compared with the threshold limit values of the Occupational Safety and Health Act OSHA During the call laboratory equipment was discussed and the author was present during an interview of an applicant for the position of Industrial Hygienist at the yard All of the above activities were requested by Mr. Stratton and Mr. Daughdrill
CONCLUSIONS
1. Under the conditions at the time of this call no concentrations of
asbestos fibers in excess
than five micrometers per
of the OSHA Standard of
cubic centimeteorf air
five
were
fibers longer
encountered at
the locations sampled See attached Air Analysis Table Samples CB58 CB51 CB56 CB71 and CB55 Results are shown in terms of total
fibers and of asbestos fibers Our laboratory estimates that of the
total fibers seen 10 were asbestos Some fibers were definitely fiber-
glass The samples were collected from the breathing zone of the employees on membrane filters mounted in an open face filter holder A Mine Safety Appliances Company Monitaire Air Sampler was used to draw in air through the filters Fibers were counted as prescribed by the
OSHA Standard with phase contrast illumination
2 One zinc oxide concentration exceeded the OSHA threshold limit value
see attached Air Analysis Table Sample CB63
3. The concentration of cadmium was below the OSHA threshold limit value see sample BU40 |
4. Collection of air samples for zinc oxide and cadmium was similar to the
method for asbestos Analysis of the samples was by atomic absorption
5
'
An atomic absorption spectrometer and a 400-450 power microscrope with phase contrast illumination are major items required if your chemical laboratory is to analyze air samples Whether your chemical laboratory is to be given this added responsibility whether you establish a separate laboratory for this purpose or whether you employ an outside laboratory for sample analysis is a decision which should be made by
your management
6 The industrial hygiene applicant interviewed by Mr. Stratton appeared to have the necessary educational background but lacks experience and
ee
+
training in the specific occupational
and in sampling methods for air yavaaridlable for this training by the U. tion and Welfare Information may be
disease hazards present at the contamination Courses are
S. Department of Health Educa-
obtained from
Director Training Institute
Environmental Control Administration
P. O. Box 30200 Cincinnati Ohio 45230
DESCRIPTION OF OPERATIONS
fitted around the generator of Hull 1176
Asbestos - Insulation was being
ammunition ship The insu-
submarine and around pipes of Hull 1171 an
of individual pieces
a
lation
was
formed
and
cut for
but some
a proper
hand fit
cutting
The operation
aboard the
reasons
was necessary on the ships
observed because of security
submarine could not be petrhseoncaultltying was by hand saw
General ventilation cleaner Respira-
On the ammunition ship cleaned from decks with a vacuum
was provided
Dust was
but were not being worn
tors were available
of steel pipes are immersed
galvanizing operation
sided shed
- At the hot zinc
Zinc Oxide
molten zinc The tank is outdoors under an open
electric
in a tank of
sheet metal is welded with an
In the sheet metal shop galvanized
in addition to general ventila-
arc Flexibelfefiexchiaeusntcyducrtesmoa vr ae l pofrotvhiedefdumes depends on how close employees
tion The
ducts to the spots being welded
place the flexible
brazed in the pipe shop with an oxy-
Cadmium - Pipe joints aregrsaidlevserof brazing rod are used acetylene torch Three
Grade Grade Grade
III IV V
% Cadmium 17-19 Cadmium 15-17 Cadmium
Grade IV is used and a small amount
"
as much Grade III rod as
About twice
is provided
of Grade V. General ventilation
1
2
RECOMMENDATIONS
Dust has been published by the
to Asbestos
A Standard for Exposure
Volume 37 No. 110
in the Federal Register
be obtained
U. S. Department of Labor
of this Standard should
Wednesday June 7 1972 A copy
with Among these provisions are
and applicable provisionsancdommpeldiiecdal examination requirements to include
monitoring requirements
14 17 inch Chest rays
ducts in the sheet
should be
provided
for
the
flexible
exhaust
Industrial Ventilation
by
Flanges
Enclosure 2 sketch from
Em-
metal shop Sec
of Governmental Industrial Hygienists work
American Conference
the ducts close enough to the
the
should be required to place
ployees
are efficiently captured
so that the fumes
mien,
SPECIFIC OPERATIONS
0034
an
APMED
Pt 76! OF G 80 DPS TWO BS 8 6M The
-- 45 slope min
size
_ gp Slots size for 1000 fpm
Flexible duct
"
l
3 flange
:
a
Baffles are desi able
Maximum planum velocity 1/2 slot valocity
.
Q 350 lincul ft of hood
Hood longth = required working space
Dench width 2 maxinum
= _ Duet velocity 1000-3000fpm 1000-3000fpm 1000-3000fpm
EEnntrytErntryy
loss
= 1.17.700
slot slot
VP +0,25+0,+02,525
duct
duct
VP
PORTABLE EXHAUST
X inches
c^>m
_
6
250
i)
400
12
1000
velocity
Face velocity fpm
Duct velocity= 3000 fpm minimum Entry loss= 0.25 duct VP
Also see Granite Cuiting 909
GENERAL
VENTILATION where local exhaust cannot be used
Rod diam | c^>mvolder
5/32
1000
3/16
_
1500
13
3500
318
4500
* For toxic materials higher airflows are necessary
OTHER TYPES OF HOODS Booth
100 c^>mft of face opening
Sea
Spray Painting 603 Notal Spraying 415
Oe rm ae ee cannTe ORsE
AMERICAN CONFERENCE OF GOVERNMENTAL INDUSTRIAL HYGIENISTS
SOLDERING AND ARC WELDING
DATE
ante.
7-70
|
415
2
2
PLANI
PLANI site ec lear
Woe i LOGATION ghrenitreLes.
Tesce: oula iiss :
AIR ANALYSIS TABLE
_
Concentration in:
Sample
CE
cB $8
cr 51
.
Total fibers AsbestosAsbestos st
Heed
bs
Fibersfal ; Total
fibers Asbestos
Time
- Location Location Events
Mins
4.1
0.41
E.D. Exposure
Loren fitting
45
Exposure
hill
insulation around generator
# 1176
1.5
0.15
of J.M. Johnson fitting
45
insulation
hull
1176 insulation around Generator
# 1176
:
AjsetMiligrame:per, Orble: tAith
opise
iDMeblcr Meter
Miligrams per
per
Parts Zinc
OxideOxide
aiem a
on
lion
Cadmium
cE 56
:
CE 7.
CB 54 CB 63 ce 63
cb 23
;
Bu 40
in reactor Turner pipe
a5
welder
11 1176 reactor compartment
0.5
0.06
hull 1176
io:
OLTE
hull 1171 upper level insulating
03
pipe hull
level eny
Exposure et) #1171 eppet
Exposure
0.27
0.027
of P. J.umgon, sauce as
45
shave
Exposure Exposure
Calvonizing tank tank felnas at hot zing
50
Exposure
Exposure A.T.
Galvanized pipe S.R. end
59
metal
Hudson end of snect
Exposure E. Welding
Galvanized Galvanized pipe
.
pipe pipe S.W. end sheet
70
metal
end of sheet
shop pipe, S..
Exposure of
Rod 17-19 cadmium Crade
60
brazing
cadmium cadmium IV 7
shop pire joint
brazing Roc (17-10% cadmiva), in
atone shop
8
sn
0.016 *
:
1.3
0.018
5.0m, fa 2
ety 2
024 1100
QUALITY ENGINEERING & ASSURANCE ROUTE SHEET
QUALITY ENGINEERING
ASSURANCE
INFORMATIN INTIALS
COMMENTS
5-14 NN vs
7.52 -
7.52
Mr. Seneca Foote
043629 0024 1222 043629
IT 0372
Atlanta
Engineering
6/28/72
L.D. Horowitz H.O. Engineering
Ingalls Nuclear Shipbuilding
Pascagoula Miss
The nine air samples obtained at the subject plant have been analyzed in
our laboratory The results are shown on the attached Air Analysis Table |
. Note that we have reported both total fibers and asbestos fibers since it was difficult to differentiate Although some fibers were definitely fiberglass and some fibers looked like asbestos I would estimate that we save less than 10 asbestos fibers So we have reported both total fibers and asbestos
= fibers based of the total However as you see tott he a totl al =
fiber count was well below the T.L.V.
Chief Industrial Hygienist
043630
7
- Ne.
PLANT Ingalls Nuclear Shipbuilding
LOCATION
DATE
.
Pasca oula Miss
6/26/72 6/26/72
| rn
AIR ANALYSIS TABLE
.
:
Concentration in
.
A Milligrams per Cubic Meter of
Parts per Million
Time
Mins
45
Location and Events
pocal fibers Asbestos
shers ml
fibers
Exposure of F.D. Logan fitting
4.1
0.43
insulation around enerator hi
# 1176
Zinc Oxide | Cadmium
r m3
* 10
3
J.M. Johnson Johnson icting
a)
>
around fenerator
CR 56
45
Exposure of
welder in reactor
i
0.5
0.05
.
rs
yard
CD 5
45
CB 54
45
CD 63
50
CE 23
70
BU 40
60
Txuesive
oe
bao
Ven
Rn
;
Exposure of P. Johnson sare 2S .
i
eer
0.27
of U Pelmes at Got
Calvanizim coal
:
Exposere of A.F. Gill welding welding
Galvanized pipe S.E. end of sheet
metal shop ;
I
Exposure of E. A. Hudson Welding
Calvanized pipe 3.W. end of sheet
metal shop ;
1
0.067
Exposure of M.A. Bowles silvwer
brazing pipe joint with rade IV Bboy
brazing Rod 17-15 cadmiva in
pipe shop
\
- Threshold Limit Vatua = =
5.0
5.0 5.0
Pe
ee 2
re
a
" 2 f T e
t
1.3
0.038
-
2
5.0 5.0
/ 3
0
~
we,
~
043631
PLANT Ingalls
NuclearNuclear Nuclear
Nuclear
ShipbuildATION
ShipbuildATIONShipbuildATION ShipbuildATION
ShipbuildATION
ShipbuildATION ShipbuildATION
Semecula 043631 TH
ShipbuildATION TH TH Semecula
Cala
SemeculaSemecula
Miss Miss
Miss
Miss
Miss
SAMPLING EQUIPMENT USED CHECK
Date of Sampling 6-2 -72 6-22-72
6-22-72 6-22-72
Electrostatic Sampler of Precipitator
Greenburg Impinger Midget Impinger Pump Electric Pump
Single SA Mitey _________._ Pump
Scries
Morlitame
MorliMtameorlitame
Midget Impinger Flasks ______. Regular Nozzle ________ Series
.
Glass Nozzle All Glass Impinger
No.
Sintered
No.
:
- Millipore Filters
Holder No
Silica Gel_
Tube No
Whatman Filters
Samples Taken For
Holder No.
and and mul mul
Sample No.
Time
Mins
Rotameter
Vaccum
,
DESCRIPTION OF SAMPLE
BU40
BU40 BU4BU040
GC
$
$
Exposure Exposure of M.A Bowles Silver
brazing gripe joint with with
GRANE
RezingRezing Rod
17-19 17-19
cadmium in pipe shop Cow ~
expedite expedite
BU
20.018 20.018
lnm
crs
DATE SAMPLES RECEIVED
DATE SAMPLES ANALYZED
BY
JUN 26 26 1972 JUN 27 27 1972
R.S. J V
Engineer
Location
W. 5.
W.
-
Atlanta Atlanta
Atlanta
Foote
Sa.
No copies of Air Analysis ;
Table wanted
&
ue?
Ingalls
Ingalls Ingalls PLANT
Ingalls
Ingalls
.
Nuclear
Nuclear
Nuclear Nuclear
SAMPLING EQUIPMENT USED
Nuclear Nuclear Nuclear
Shipbuildton
ShSihpibpubiulidltdotnon
CHECK
Shipbuildton
Shipbuildton Taschebula
Shipbuildton
Shipbuildton
Taschebula Taschebula
ShipbuildtonShiSphbuiiplbdutiolndtonTaschebula Taschebula TaschTaesbcuhleabula Taschebula Taschebula
Date of Sampling
6-71-72 6-71-726-71-72 6-71-72
6-71-72
-
i ss i ss
i ss
Electrostatic Sampler of Precipitator
Greenburg Impinger Midget Impinger Pump Electric Pump
Single_
Scrips
Mitey Pump MSA
Monitaire
Monitaire
Monitaire Monitaire Monitaire Monitaire
Midget Impinger Flasks
Regular Nozzle
Series
All Glass Impinger
No.
Sintered Glass Nozzle
No.
Millipore Filters
Silica Gel
Holder ee
TubeNo.
No.
Whatman Filters
Holder
Samples Taken For
Zinc Oxide
Sample
No.
Time
Time
Mins -
- Rotameter -Vaeeun
*
DESCRIPTION OF SAMPLE
45
CB54 CB54 45
---- ---- --
---- --
--50 50 50
50
8.0
8.c8.c 8.c
Exposure Exposure of of R.ll. Delmas
at lict ZINC GALVAGALlVAliziing zGALiVAlnizigng tank
GALVAlizing
Exposure
GALVANIZed
of A.T. Gill
scend
welding
.
welding
of
GALVANIZGAeLVANdIZed
She t
Sheet
metal
Pipe
Pipe
,
shop
.
scend scend
of
of
CF23
CF23 CF23
70
5.0
5.05.0
Exposure of C A Hadson welding welding
GALVANIZED GALVANIZED GALVANIZED
PIPE
PIPE S.
End
End
of
of
Sheet Metal shop
_
e
a9cs / re
Please
Please
Please
Please
Please Please
expedite
expedite
expedite
expedite
expedite
.
<a
Se
M 0/1112 0/1112 0/1 12
: oO oe
03-60
03-60
03-60
0.016 0.016 0.016
0.016
0.016
6.5-7 6.5-7
05.00 05.00
Excessive Excessive
Excessive
DATE SAMPLES RECEIVED
1.3
TCY |
JUN 26 1972
DATE SAMPLES ANALYZED
JUN 27 1972
BY 4.5.2 4.5.2
4.5.2
Engineer S.W. S.W. Foote
Location
No copies of Air Analysis
Table wanted
10 10
10
Ingalls
Ingalls Thip butl^th^-os mant Ingalls
Ingalls
Nuenen
Nuenen
Miss 12747 l^th^-os ra Poem
ocula
Miss
l^th^-osPoem ocula ocula
oo vel
#4
&
-
Ingalls
Ingalls
.
6-80-72
6-80-72
6-80-72
SAMPLING EQUIPMENT USED CHECK)
Date of Sampling 6-80-72
6-80-72
-
Electrostatic Sampler of Precipitator
Greenburg Impinger Midget Impinger Pump Electric Pump
Single
Series
Pump Mitey Mine ____
MSA
_
Nonilais Nonilais Nonilais
Nonilais
Midget Impinger Flasks All Glass Impinger Millipore Filters
Glass Regular Nozzle
Scries _._
No.
Sintered Glass Nozzle
No.
Holder No.
Silica Gel
Tube No
Whatman Filters
Samples Taken
val Sample
y
No.
F^,r
Time Mins
tls 167 167
re Holder No.
Rotameter
VACCUME
3
rm
. ; ;
DESCRIPTION OF SAMPLE
CB55 CB55
CB55 {ORJ
|
CB 51
S.C 45
45
; 0.41
S.C
45
(
Exposure Exposurearound generator hill Exposure
E.pLogan E.p.Logan
fit ing
Exposure
Exposure
Exposure
ofJ.M. J.M.J.M. JohJohnson nJohnson son
fitfit
5
-
-\--
0656 0656 0656
# 0.06
Capesnik Capesnik pipe welded of i,DewerDDewerewer
pipe welded
in
viib 8.0
ee
Emeter Emeter
compartmentcompartment compartment
hill hill
viib
Co
hd
1-27-72 1-27-72
1-27-72
1-27-72
1-27-72 1-27-72 1-27-72
1-27-72
1-27-72
fl fl fl
45
3.0 0.027
pipe hull Thermobestos Johns
77pc insulation insulation insulation
uppisThermobestos Thermobestos
Exposure Exposure Exposure Exposure of Johnson Johnson Johnson SAME SAME
as above
see
ee
above above above insulation insulation insulation insulation insulation contained contained contained 10 % Asbestos
is calerum calerum Silente Silente 4 fthen fthen glass fthenfthen
Please Capedite
Please Please
Please
Capedite tee
Please
aren
Capedite
oo
-
ere
Capedite
Capedite Capedite
Capedite Capedite
ee
ae
ee
ee
ee ee re te
DATE SAMPLES RECEIVED
JJUU N NJUN
26
26 26
1972
DATE SAMPLES ANALYZED BY
JUN 27 1972
T
fl T L.
fl
S
'
T
;
Engineer
So
SF ely
Bea hls
FOP ES,
Location
A
et
No copies of Air Analysis
Table wanted
504 834-3376
XXXXNXXXICK XXXXNXXXICK
.
AMERICAN MUTUAL CORPORATION
3301 N. Causey Blvd. 1. O. Box 7143 7143
Metairie Louisiana 70002 February 18 1972
p .
MEMGTNNAHKNITS
Brabebstbiceciees 332
Ph
AAR
Sone
Pes
O
PR
pate
5 aQeronte,
ROOD
Sper,
BOe ra r er
Mr. J. S. Stration Jr. 3 Hanager of Fire Medical and Safety Ingalls Nucleor Shipbuilding Corporation
Division of Litton Industries
P. 0. Nox 149 Pascagoula Mississippi 39567
>
Ti undersigned visited your East Yard on February 4 1972 with
Horowits Chief of Ilustrial Ilustrial Ilustrial Hygiene visit Mr.Mr. L. D. Horowits
vecumational purpose of ththe e vivissitit visit regnested by Nr certaiDnaughdrill bozards as
waswas
by
our our
Sectiodniscase toto evaluateevaluateevaluatevaluate evaluate evaluate certain vecumational vecumational 2. C. Daughdrill
certain certain
Daughdrill
vecumational vecumational
Hygiene Section
vecumational vecumationalvecumational vecumationalvecumational vecumational vecumational
The
Section Manager Safety
In the assence of Mr. Daughdrill we contact . J. P. Burke Jr.
He and I. C. Alfred of the MafetySection accompanied us throughout
He
the the visit We
Also contacted you during the visit and in accordance
with your instructions I am sending you three copies of this letter It is understood that you will distribute copies of this letter to
Mr. Weeks and Me Daughdrill
ASBESTOS ASBESTOS ASBESTOS ASBESTOS ASBESTOS ASBESTOS ASBESTOS eed
,
asbestos dust operations were in progress during the time of this
call However we visited several locations where such operations are
in progress from time to time such as boiler rosas on ships and sawing
your operations in the yard conducted by
respirators were on hand both on the
ship
contractors We noted that
and in the yard where acbeatos
cussel dust operations might take place These respirators were of a type
approval by the UnitedStates Bureau of Mines for this purpose As dis-
during the visit we recommend that you monitor concentrations of
asbestos dust to which various people might be exposed I au attaching
V. . a
3. Department of Labor sampling data sheet for asbestos You have
a personal sampling pump in your chosical laboratory It will only be
and necessary to require the prescribed type of filters
a filter holder
which is available from Mine Safety Appliances Company A phase micro-
scopeis necessary to count the fibers after the air sampling Such a
rn
.
Tage Ihren
duse This should
nor enough
provide sufficient control of the to the operation to be exposed exposed to
silica
the
bazani Displaycas
should also wear
dead 8. Another blasting portion portion was in progress progress LOSY Way 10
In this
substance sinken to the
whalebar cho battained
battaaitned nilion
operation ki
whalebar this
battained battained battained
ki is substance
and will
used as tire
contains no
onlyzed onlyzed
blasting . According
free
sinken
A casple of
fatur oratory oratory or free
the
operator this operation also wore a supplied air abrasive
blasting haath.
CALVANTRENT CALVANTRENT CALVANTRENT CALVANTRENT
A hot
yard
is in
Lack
north dip galvar~-ingoperation
in
was Farts are slid into a tank of
progress at the north zinc and conted
end of the The tank
molten apind the op under a shed and if the operator stands apind
from the
ventilation it is believed the natural ventilation
will be sufficient to pro-
tect him in the zinc iuzes
PEATWA Sous mete
plazma torch A
was observed in the fabricating shop It was not in opera-
tion at the Cua of the call Cone oxides of nitrogen and metal funes
possible axe
munar^"a from this operation lost pleuma torches produ^-a
noise dhovo vozytanible levels the torch in the fabricationchop had
a Alelo
ventilation duct on the ground beside the torch It did not
ventilation opper than the ducewas long
close that the duet to artonlod and
enough placed
not placed properly
close to the torch so
It is recommended that it will
capture tue Itthes and gasses produced The operator ofthe torch should
wear cor protection
The courtesies
extended
during our visit aroaprecaiated ppreciated
e
SSincierenly cerely ,
Industrial Dygienist
S. W. Poota
ce
Mola Jalm5. Wechsler
Insurance Administrator Administrator Administrator
Inilleae Inilleae Inilleae Shipbuilding Corporation
Division of hitton Industries
P. O. Bem 149
Pascagoula MississippiMississippi 39567
Mr. James P. Lang
Director of Insurance Litton Industries
Inc. 360North Crescent Drive California Beverly Hills
e
enema
ene
ne
aiweion
di
atin
Steed
OSP SAMPLING DATA SHEE-T-----
|
.
Pe
. Asbestos
Standard - 29 CFR 1910.93a of December 7 1971
.
hour weighted average than 5 microns in length
_
5 fibers per milliliter greater
-
Excursion limit 10 fibers per milliliter up to 15 minutes in
an hour for up to 5 hours per hour day
an
,
Unprotected or improperly protected worker exposures
Analytical Method
_
.
es .
.
Fibers counted at 400-450 magnification using phase contrast illumination with sample mounted in viscosity solution
of membrane filter material
Sampling Equipment
po
me
wo
Personal sampling pump plus Millipore type AA filter 37mm
0.8
pore size Face cap is removed and filter used open
face during sampling Sampling rate 2 m
ee
pe
yas
7
Sample Size
7
Fo
Fy
Minimum period of 15 minutes for evaluation of excursion limit Several samples of up to 4 hours for evaluation e hour average Samples with a visible deposit may be too heavy to
count Compare with a clean filter Heavy concentrations of
visible dust in the air 100 to 100 fibers may require
.
short sampling periods of only 5 minutes or less
each batch samples submit two filters which are subjected
Wtiotehxactly thic same handling as for the samples except that no air is drawn through them Label these as blanks
ry oa
2 TU)
TREN
oe
a
a
PR
Pe
.,
esensore
Lt pasemeas cr
TPR
a
.
en ee
sea aned
sg te
hates
ad
TO
eee
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.
Tee
ee Se ee am
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tme k
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Mee eee women
AMERICAN MUTUAL INSURANCE COMPANIES
AMERICAN MUTUAL Liability INSURANCE COMPANY
bd
AMERICAN MUTUAL INSURANCE COMPANY OF BOSTON
TrimmioNE TrimmioNE ACA 633-84 71
AM LIFE insuraNCE COMPANY
AMERICAN MUTUAL BUILDING ONE EXECutive PaNK EAST ATLANTA GEORGIA 30329
;
January 25 1972
Mr. T. G. Daughdrill Ingalls East Division Litton Systems Incorporated
P. Box 149
Pascagoula Mississippi 39567
Dear Mr. Daughdrill
I plan to visit ingalls East in accordance with your request on Thursday February 3 1972 and Friday February 4th arriving shortly after noon on Thursday
If this is not convenient please advise I will be accompanied by Mr. L. D. Horowitz Chief of our Industrial Hygiene Section
Sincerely yours
Stobate
Stobate
Stobate Stobate Stobate Stobate Stobate Stobate Stobate Stobate
gad
S. W. Foote
Industrial HygienisHygitenist
SWF djl djl
CC Mr. Joris New Orleans Engineering
WORKMEN'S COMPENSATION - GROUP - PENSIONS .. INDIVIDUAL LIFE & HEALTH - PROPERTY
CASUALTY INSURANCE
yeh ee:
tt
Pee
Soa
oo
so
-=
L Likon
65-2-1-5 P.O Box 149 Poucunture Poucunture Mode2 ube
601-79-6110 601-79-6110 601-79-6110
February 17 1972
Eastern Cold Storage Insulation
630 3rd Avenue
New York New York 10017
Co.
Inc.
^'
Attention
Mr. Henry Pearlman
Subject
Reference
OSHA Emergency Standard 1910.93A Asbestos
Meeting with Mr. G. G. Daughdrill
Ingalls Section Manager of Safety
Gentlemen
This is to advise that Ingalls Nuclear Shipbuilding Division expects
all subcontractors to comply immediately with all requirements of subject emergency standard All subcontractors were given copies of
the subject standard in reference meeting
Any questions pertaining to Ingalls Safety Department Government Representative
contractors within Ingalls
responsibility
this standard are to be directed to
Mr. G. Daughdrill or the appropriate Any violations or compliance by sub-
facilities will be the subcontractor's
Very truly yours
id
SL! aw ,
ff
E.
L. Crowe 8 E.
L.
- 7
OO
Crowe
Manager of Procurement
ELC
CC
T. G. Deughdrill
H. T. Grusnick J. A. McQuaid C. V. Morrow J. A. Sanchez J. A. Serrie J. S. Stratton M. A. Weeks
M. White LSS
ae eee
|
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ye
:)
:)
:)
B
Litton
|
HAGALLS NUCLEAR
CHIPBUILDS CHIPBUILDS
1087 .
65-2-1-5
PO Box 149. Pascuacula MS +367
BD
001 6110
February 17 1972
Shook & Fletcher Insulation Co. ,
P. O. Box 1363
Pascagoula Mississippi
39567
Attention
Mr. J. N. Strickland III
, Loe
Subject Subject
a
OSHA Emergency Standard 1910.93A Asbestos
-
Reference
' ry
Meeting with Mr. T. G. Daughdrill
Ingalls Section Manager of Safety
Gentlemen |.
.
ne
-
This is to advise that Ingalls Nuclear Shipbuilding Division expects all subcontractors to comply immediately with all requirements of subject emergency standard All subcontractors were given copies of
NS
the subject standard in reference meeting
Any questions pertaining to
Ingalls Department Government Representative contractors within Ingalls
this standard are to be directed to
Mr. T. G. Daughdrill or the appropriate Any violations or compliance by subfacilities will be the subcontractor's
responsibility
. seo.
Very truly yours
.
.
.
.
ae
.
ae
a
oo
Crowe
.
Manager of Procurement
ELC
;
.
Lo
CC T. H. J.
_ C. J.
J. J. M.
M.
G. Daughdrill
T. Grusnick _.
A. McQuai.~d-:
V. Morrow
A. Sanchez
-
cos
A. Serrie
.
S. Stratton
A. Weeks
White LSS
~
oe tree
eos
4
..
.
LO
a L
ve
ca af
.
Sy? He
u
wee
73
[v5
fod
Litton
|
PDATES PDATES NUCLEAR NUCLEAR NUCLEAR PDATES NUCLEAR
CHIPBC UILH DINI G PCBHUII CPHIPL BUBILDID NGUI CIHIPBUN LILDINDGGCHIPBUILIDING NCHIPBGUILDING
65-2-1-5
P.O
P.O
P.O
80
80
14^
Picapbaka
Picapbaka
bae
14^Picapbaka ese.
ere)
ot
7
601
601
70610
70610
70610
February 17 1972
J. E. Steigerwald Company
5515 Belair Road
Baltimore Maryland 21206
Attention
Mr. J. E. Steigerwald
Subject
Reference
Gentlemen
OSHA Emergency Standard 1910.93A Asbestos
Meeting with Mr. T. G. Daughdrill
Ingalls Section Manager of Safety
This is to advise that Ingalls Nuclear Shipbuilding Division expects
all subcontractors to comply immediately with all requirements of
C subject emergency standard All subcontractors were given copies of
-
the subject standard in reference meeting
Any questions pertaining to Ingalls Safety Department Government Representative contractors within Ingalls responsibility
this standard are to be directed to
Mr. T. G. Daughdrill or the appropriate Any violations or compliance by subfacilities will be the subcontractor's
Very truly yours
Ne,
' L. Crowe 7 er
_ Manager of Procurement
ELC
.
CC
T. G.
H. T.
J. A.
C. V.
J. A.
_ J. A.
Deughdrill
Grusnick ;
McQuaid
Morrow
.
Sanchez
Serrie
J. M.
M.
S. Stratton
A. Weeks
White LSS
4
-
; :
.
.
i :
a
Me HE
-
oe
re}
os i
Liston
COD ALES RUDAR SUILDING SUILDING
Sy tat
Ltn,
65-2-1-5
PO Box 143 Pascas ug Moesesyrti ete
601 76968
February 17 1972
Bailey Carpenter &
74 Sullivan Street
Brooklyn New York
Insulation 11231
Co.
Attention
Mr. Ric Vassallo
Subject Subject
Reference
Centlemen
.. OSHA Emergency Standard 1910.93A Asbestos .
Meeting with Mr. T. G. Daughdrill
Ingalls Section Manager of Safety
| This is to advise that Ingalls Nuclear Shipbuilding Division expects all subcontractors to comply immediately with all requirements of
subject emergency standard All subcontractors were given copies of
the subject standard in reference meeting
'
Any questions pertaining to
Ingalls Safety Department Government Representative
contractors within Ingalls responsibility
this standard are to be directed to
Mr. T. G. Daughdrill or the appropriate Any violations or compliance by sub-
facilities will the . subcontractor's
Very truly yours
Manager of Procurement
ELC rm
CC
T. G. H. T. J. A. C. V.
Daughdrill Grusnick McQuaid
Morrow
J. A. Sanchez
J. A. Serrie
*
.
.
*
.
.
J. S. Stratton
ten
.
;
oo
M. A. Weeks
M. White White LSS
we
-
-
ee
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.
.
se
7
.
:
-
sen
Lition
THI
THI
.
,
THI THITHI
65-2-1-5
af
PO
PO
Box
149
149
Pascals
Pascals
,
Pascals Pascals Pascals Pascals
167
167
.
February 17
001
001
i
i:
:
1972
1972
< +6110
.
+< 6110
Shook & Fletcher Insulation Co. P. O. Box 1363
Pascagoula Mississippi 39567
Attention
Mr. J. N. Strickland III
:
; }
.
- .
Subject
.
OSHA Emergency Standard 1910.93A Asbestos
Reference
y
Gentlemen
1
Meeting with Mr. T. G. Daughdrill Ingalls Section Manager of Safety
This is to advise that Ingalls Nuclear Shipbuilding Division expects
requirements all subcontractors to comply
subject emergency standard
immediately with all
All subcontractors were
of given copies of
the subject standard in reference meeting
Any questions pertaining to
Ingalls Department Government Representative contractors within Ingalls
this standard are to be directed to
Mr. T. G. Daughdrill or the appropriate.
Any violations or compliance by sub-
facilities will be the subcontractor's
responsibility
Very truly yours
Crowe B. Crowe 8 B.
a 7 e
ae
.
Manager of Procurement
ELC rm
CC T. G. Daughdrill
H. T. Grusnick
,
J. A. McQuaid
C. V. Morrow
J. A. Sanchez
.
.
-
. J. A. Serrie
J. S. Stratton
M. A. Weeks
M. White LSS
MEMORANDUM
INGALLS NUCLEAR SHIPBUILDING Litton Litton
Date January 24 1972
FROM T. G. Daughdrill
cc J. A. Sanchez J. Erfle J. S. Stratton M. A. Weeks
PHONE 4191
-
On December 7 1971 the Occupational Cafety and Health Administration released an emergency standard 1910.93A concerning working with asbestos The new standard will have considerable effect on the contractors doing insulation work in the yard A meeting has been held with such contractor to advise each the new standard Each contractor has received copies of the standard During the meetings with the contractors it was determined that each is in violation of some part of the standard
In order that the shipyard be in compliance
contractor follow the below listed safe work
1910.93A when working with asbestos
it is necessary that each subpractices as outlined in OSHA
1. The 8 hour time weighted average airborne concentration of asbestos dust
to which employees are exposed to shall not exceed 5 fibers longer than 5 microns per milliliter as determined by the membrane filter method at
400-450 X magnification 4 millimeter objective phase contrast illum-
' ination Concentrations above 5 fibers per milliliter but not to exceed 10 fibers per milliliter may be permitted up to a total of 15 minutes in
an hour but for not more than 5 hours in an eight hour day Currently
we have no equipment to monitor the concentrations but we will have
shortly When these limits are exceeded respirators must be worn by
all personnel in the affected area
,
2 Only respirators approved by the U.S. Bureau of Mines may be worn
3 The contractor shall establish a respirator prograimn accordance with
the requirements of the American National Standard Practice for
Protection 288.2-1969 288.2-1969
Respiratory
4. All hand or power operated tools which produce asbestos dust s t as but
not limited to saws scorers abrasive wheels and drills shall be
vided with local exhaust ventilation and dust collectors
pro-
5. All asbestos cement mortar coatings grout and plaster shall be mixed
in closed bags or other closed containers
.
deo
se
came
A RM the
175 700
Fs
JAN 25 1972 .
~
we
.
SR LOTTE 1 TES
ORS TAT CE
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wt .
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cr}
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nee :
0024
0024 0024
1085 1085 1085 1085
Curent ollected ami ll Mai
ENS
*
gneh.
.
Lo
ollected
ollected
ami
ate
. .
Lt lie. 3
7
Avmulation
Avmulation of asbestos dust chill b rem
only with vacum cleanero
.
fo
ED
wee
ed
. .
toe
.
Mt
The
The
employer
employer
shall
shall
maintain
maintain
maintain
maintain
ne
toring and onediol onediol
lleast ele aas st t
20
20
years
years
examinati
of
of
Such
real
real 3
real real
.
:
orn.
records
...
b ...
2 og.
lt
re airs
.
ca...tnuai, ob pen.
ay
by
by
cuch
cuch
records records
the
the
Ducretary
Ducretary Ducretary
listen
listen
ahoru ahoru
of of
L Labor abLoarbo2rs
:
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cub
.
ro) & cub
Se
ae
oot
.
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7
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6
oy
.
ry a
Ini
Ini
Ini
Insulation
Insulation
i
Best
:
Quality
:
Possible
|
From
Supplied Original
MERRILL CORPORATION @>
~fl
DOCUMENT REPRODUCTION GROUP
Mem
ter
com ent
teaane:
evnto
(ded
.
oy
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.
.
.
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omen et
ad.
AMERICAN MUTUAL INSURANCE COMPANIES
AMERICAN Mutual Liability inSURANCE COMPANY
e
AMERICAN MUTUAL INSURANCE COMPANY OF BOSTON
.
TripihoNE 404 633-8471
:
M LIFE insurance COMPANY
AMERICAN Mutual Building ONE EXECUTIVE PARK EAST ATLANTA Georgia 30329
January 25 1972
Mr. T. G. Daughdrill Ingalls East Division
~
Litton Systems Incorporated P. O. Box 149 Pascagoula Mississippi 39567
Dear Mr. Daughdrill
in I plan to visit Ingalls East
accordance with your
request on Thursday February3 1972 and Friday
February 4th arriving shortly after noon on Thursday
If this is not convenient please advise I will be accompanied by Mr. L. D. Horowitz Chief of our Industrial Hygiene Section
Sincerely yours
Stochaste Stochaste
StocShtaosctheaste
cal
S. W. Foote
Industrial Hygienist
SWF dj 1
CC Mr. Joris New Orleans Engineering
WORKMEN'SCOMPENSATION - GROUP
PENSIONS .. INDIVIDUAL LIFE & HEALTH
PROPERTY
CASUALTY INSURANCE
me,
oe
C
October 1 1969
TON =
oo
VIA
Officer in Charge . Naval Ship Engineering Center
Philadelphia Division Philadelphia Pennsylvania
Supervisor of Shipbuilding Shipbuilding
Conversion & Repair USN
Pascagoula Mississippi -
oto
~
a
ve,
SUBJECT :
REFERENCE
fi
ENCLOSURE
Shipyard Practices in Combating the Hazards Attending the Use of Insulating
Matarials Navfec Phila Div Project 287
a NavSec Phila Div Let 6764 MAilal 9390
287 Ser 724 of 30 April 1969 fwded by
9390 Sar EurShip let Ind 2020 hdm
558 of 12 May 1969
ar 2020
:
a
1 Tabulation of Survey Resulta of Useof
Shipbuilding Insulating Materials at Ingalls
Division
Reference reply . Enclosure 1 is forwarded herewith in
to
It is regretted that the reply is to late but the
information was difficult to assemble
a
|
Additional comments are furnished below
^ Our Medical and Compensation Department Department reports No
- known treatment or payment of casce diagnosed as those caused
by asbestos dust
Safety regulations concerning threshold limit values
b imposed by the yard and law are enforced West safety and heelth heelth regulations in affect deal with ventilation and personal
protective equipment required generally rather than to
specific hazard
a
TO NavShip Engre Can Phils Div - VIA SupShip Pascagoula
October 1 1969 Page 2
e
c The yard makes available respirators Bureau of Wines approved only for all type operationG
4 Meat Insulation work involving esbestos materials is performed by
contractora In addition the material used is usually required by
Government specifications
.
B ow 12 any written instructions are available concerning shop
ship practices for insulation insulation workwe
commendations based upon the theory of esbentes dust es e harmful product follows
1 That asbestos inculation work be performed at such a time as to inimise exposure to personnel in the adjacent areas 2nd & 3rd shifts
2 That wet processes be adopted where feasible
3 That specifications concerning insulation materials be zade
flexible enough to allow asbestos substitutes
mo
4 That heavy cutting of asbestos materials be performeidn well
[) ventilated areas
5 That all employees employees working with asbestos materials and those
in the immediate area be required to wear the opproved type respirator
THE INGALLS SHIPBUILDING DIVISION
LITTON SYSTEMS INCORPORATED
MAW dep
Encl
M.A. Weeks Director Industrial
Relations
.
sXe"
ia
U.S. DEPARTMENT OF LABOR
BUREAU OF LABOR STANDARDS
Office of Occupational Safety 504 Milner Building
fi
ri
{.
.
organize organize
. A
organize
Mobile Alabama 36602
,
Pease
Pease
organize organize organize
organize organize
organize
organize propersor
propersor
propersor
;
ee
re
January 20
propersor
propersor
propersor
cet
wo
1970
:
propersor proersopropersor propersor
propersor proerso propersor
rd
site site
TE tee 5
Mr. N. J. Marandino President Ingalls Shipbuilding Co.
O. Box 149
.
Pascagoula Miss 39567
Dear Mr. Marandino
Mr. William B. Reitze Director Studies Industrial Insu-
lation Hygiene Research Program and Doctor Harry Heimanonf
the Mount Sinai School of Medicine have recuested this office
to arrange visits to shipyards in this area These visits
for the purpose of conducting research studies in
are
he use of
asbestos and other insulating materials
Present plans are for them to be
and February 6. Can you arrange February 5 1970 for them
in this area on February 5 a tour of your facilities on
We will appreciate any courtesies shown
will will
also have
appreciate insulation
advice on whether
work in progress
these gentl1 e and
and if not men you
Please advise
Sincerely yours
- -
Abaj
W. G. Alsip District Supervisor Mobile
January 20 1970
|
District Supervisor U. S. Department of Labor 504 Milner Building
; Mobile Alabama 36602
We are Mr. pleased to comply with your request that Rites oo
and Dr. Heimann of Kount Sinai School of Medicina visit our
oot
yard
is
last
my understanding that they made
a
mistionvis
their search We will assist them in any way that we can in
'
Be
studies of asbestos and other insulating insulating materials very
very nately on
5th and 6th our schedule shows
1Atos
February if any chipboard iinsulation nsulation work for the comete
seas
MAW1odp
Mr. H. J. Marandino
M. A. Hooke Eirector Industrial Relations
CHOOL MEDICINE CHOOL OF MEDICINE
MOUNT SINAI SCHOCT OF MEDICINE
of The City University of New York FIFTH AVENUE AND 100TH STREET N.Y. 1002 109 029
Department of Community Medicine
February 24 1970
TY
NY
NY
DED
T.C. Daughdrill Safety Ingalls Shipyards East
Box 149
Supervisor
Division
Pascagoula Miss 39567
Dear Mr. Daughdrill
Thank you very much for permitting us to visit your shipyards
As you may recall our group at Mt. Sinai has been studying
health hazards from asbestos in the construction industry for
several years
Because of the unique conditions found in the
shipyard construction we are planning a more comprehensive
study of
from our
shipyard
visit to
health hazards The information gained your yard will aid us in planning the more
detailed program
Any information gained in this study will be available to you
as well as your medical officers
Once again thank you for your kind cooperation
Very truly yours
WBR bd
William B. Reitze Director Field Studies
Reitze
Insulation Industry Hygiene Research Program
Ma Ma
low
0024 0024
THE INGALLS SHIPBUILDING DIVISION
LITTON SYSTEMS INC
Ne
Mr. H. A. Wecks
TO
Study Asbestos
SUBJECT SUBJECT
DATE February 10 1970
FROM G. Daughdri11
CC G. K. Eryen
J. A. Sanches
PHONE 4191
Last week Kr W. B. Metze and Er Harry Hismam of the Mount Sinai School
of Medicine were directed the Yard by Mr. Alsip of the Departom f Leanbetr They requested that we allow them to observe any job we might be working where asbestos vas involved Er Alsip did not go down in the yard with us These
gentlemen have for some time teen conducting studies relative to asbestos and
BENGET.
They related that presently they are winding up a tour of all major shipyarda I talked to Mr. Suptio 100 related that some asbestos work was being done in the
uptake on Hull 1173. Safety RepresentatiMavcek Conner escorted them down to the ship where they looked at the asbestos operation They were on the ship approx
imately 30 minutes
I requested that they send us a copy of their findings They statt hateod ur
'operation in little different from other places they have been They did coment that our yard was one of the best kept and cleanest they had seen
Dr. Hiemann stated that we along with the other yaris visited have some probLena where asbestos dust is concerned However he agreed it is more of an
educational problem rather than one of engineering
P
The findings of the Mount Sinai group possibly might be beneficial toward solving
future problems of the asbestos nature
TCD
Safety Supervisor
i FORM R = 707
Je
aoe
an
oo
a
ew
te
yt
we
aan
nS
DEPARTMENT
PHILADELPHIA NAVY PHILADELPHIA NAVAL
ENGINEERING
SHIP
PHILADELPHIA
ENGINEERIKS 30 a~in
THE
1P:3A9 191P1HI2LAoDhELPHIA ey =| eo
DIVISION
IN REPLY REFER TO
67M6 A l4 al
939 FA 20 87
724
Engineering Officer in Charge Naval Ship
'
Philadelphia Division
Center
To . Ingalls Shipbuilding Corporation
-
|
-\.
-
Pascagoula Ms. 39567
-- Via Supervisor of Shipbuilding Conversion and Repair USN
- Subj
Shipyard Practices in Combating the Hazards Attending the Use of
Insulating Materials request for information concerning
NAVSECPHILADIV Project 287
1. The serious hazards of asbestos have recently received widespread publicity and have generated a high level of interest in its use by the . . . U. S. Navy as an insulating material Although the Naval Shipyarda have
1
| for many years been aware of the hazards associated with asbestos and have
,
observed certain precautionary measures it is evident that more stringent
- measures must be taken to insure personnel safety There are many varied
uses of asbestos in the Navy and the most important from a health hazard
viewpoint is from piping insulation lagging and boiler insulation The hazard exists wherever there is a possibility of dust evolution during
_
operations such as fabrication installation and especially during out
2. In order to minimize the hazards associated with the use of asbestos
_ and therefore reduce the possibility of injury to personnel a comprehensive
;
study has been initiated by NAVSEC and NAVSECPHILADIV has been assigned
responsibilities to conduct the following
8. Survey of Naval and private shipyards to determine uses of asbestos alternates available and rationale for choice of material selected safety precautions observed and relative costs of materials and installation
b Assemble pertinent shipyard publications including safety manuals
medical records fabrication manuals and shop procedures for asbestos
workora
0. Seek the cooperation of manufacturers and suppliers of
to the Navy insuggesting replacement materials for those known the most severe problems during rip operations
insulation to cause
eo
ot
6764 1al
9390 287
Ser 724
3. Pursuant to urgent NAVSHIPS directives the aid of shipyards is being
solicited to conduct this study in the most expeditious manner Accordingly
requested answers to the following questions are
uation purposes:
for collation and eval-
8 What insulating materials are presently being used for piping
and boiler insulation and what rationale is being used for considering
asbestos containing substitutes
oe: anes |
ong
i 4
4
5 cree Reg
Bid
<4
b What areas other than piping and boilers are being insulated with asbestos and what adequate alternate materials are available for these applications
C. What safety precautions are being observed during the fabrication
installation and rip of insulating materials
d What appropriate written instructions are available concerning shop and ship practices for insulation workers
@. What is the incidence of respiratory problems encountered by personnel engaged in the fabrication installation and rip of insulating materials
f What recommendations for preventing the bioeffects of asbestos dust and fibers an exposed insulation workers can be made .
: :
Wes
wae
or
sa
208"
igs De
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KaSy
ae
wey
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4. Due to the urgency of this undertaking it is requested that the above
information be forwarded no later than 1 June 1969 addressed to the
Naval Ship Engineering Center Philadelphia Division 6764 Philadelphia
Pa 19112. Where additional data is deemed necessary personal contact
will be arranged Dr. M. Anmuth is the project engineer for this task
The telephone number is 215 755-3922 The capabilities of manufacturers of
industrial insulation are to be explored by NAVSECPHILADIV and the entire
input will utilized by NAVSHIFS in promulgating a directive which will
which eliminate the use of materials and practices
to the health of insulation workers
are potentially hazardous
v
J.W. Manch Manch FS
J. W. MURDOCK
By direction
Copy to
OP 98
.
BUARD 732
.
NAVSHIPS 0720 00A
NAVSEC 6101c
NAVSECSDIEGODIV 6873
- NAVSECNORDIV 6603
NAVSECPHILADIV 6700B01 6712
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.
DIVISION
IN REPLY REPLA TO
6764 MA 131
9390 237
, Ser 1584
SEP 1963
From From To
Subj
Ref
,
Officer in Charge Naval Ship Engineering Philadelphia Division Commander Naval Ship Engineering Center
Center
Survey of Hazards of Asbestos final report of
NAVSECPHILADIV Project 287
9390 287 a NAVSEC 1tr 6101C 9390 Ser 278 of 7 AprS1e9r69688
b NAVSECPHILADIV 1tr 6764 lal
c oNfAV2S4ECAPpHrILA19D6I9V 1tr 6764 lal 9390 Ser 1189
of 30 Jul 1069
676 1a1 9390 Ser 1273
d NAVSECPHILADIV 1tr
;
e oNfAV6SEACuPgHI1L9A6D9IV tr 6764 181 9390 Sex 1300 .
6764 of 13 Aug 1969
NAVSECPHILADIV 1tr
Jy 9390 Ser 1417
of
26
Aug
1969 Manual
Chapter
9390
Thermal
Insulation
of Sep
19t
g NAYSHIPS Tech
of 15 Nov 1967 Thermal Insulating
h 769C SHIMTaSchinery and Piping .
Requirements for
is Aee
being quality notice less NE
documentfilmed of is clear oe the aus dtuoe than with the this abeun
Aces assy dick aunty
Active Parent
191. CODE 1557
Box ASPEST
III
.2 CONKES
C)
a
rise in the production and industrial uses of
The enormous
asbestos dust for a greatly increased number and variety
1_..- eoxfpwosourrkeertso Some of them moreover sustain accidental contacts either .
products which environmental pollution areas an of countrireesports production mesothelioma of the air with asbestos
during
'
exists
harmful effects of such growing exposures to asbestos during 7
The
in an increased number of
the past two decades are reflected
in
the occurrence of asbestosis and asbestos cancer
on
-
of asbestos workers from a rising number
variety
worker groups exposed to respiratory contact with asbestos
The principal
asbestos mining and milling industries in the
are employed in the
asbestos cement and plaster in the
production aanndd caopmpmleirccaitailonusoef oafsbestos for insulating purposes and in
Enclocure Enclocure 1
iga,rwe
#3374
being is
being
. ,
me
6764 :NAs1al
_ 6764
:
Ser 9390
. clear
+ clear
the the
'
than
film document
film
film
textiles manufacture textiles. Ensuring
ascestos and manufacture
adequate
processing
protection asbestos
asbestos
manufacture
Ensuring
occupational occupational
oc upational the
protection
against
hazards contact hazards importance related respiratory respiratory cuindtusatryneaonudsworkers workers
paramount
hazards to Government industry
importance
play large part in thei
individual habits workmen workmen
large part their
observations b, exposure pattoebrnsservations of
practices
practices been included
in survey
insulation workers workers awahraezardous exposure exposure to
,
concentrations
in tne asbestos
hazards hazards concentrations
the
unavoidable unavoidable
must hazardous but they also accepted part
feel thatoccupation Moreover
published dust feel the occupation
selected recently
survey
that conducted
assestos the respirators have required during ships reveinsatalllateiondor ripout although
a 76 respirators workers did them
though they were readily installation instalation did not possess respira- tors the
available central tool rooms
This lack Z This
discipline discipline available
of the lung effects
tors of
the
deciding deciding
seriousness
for
considering
the
piping mis elimination elimination could
as lagging factors
a cement on
of
ducts
elimination
asbestos
asbestos
thus
thus
reduce
material
and as
eradicate
the reported
incidence
incidence
boilers asbestosis asbestosis
ranging
up
eventually shipyard
insulation
workers workers incidence
up up 21 among
stosis
IN
Does
Does STOF
ARLEY river
river
ARLEY
to 1990 POLA 1990 %
to 3
CODE 1991. g
Bex $
AS^ STES ~ on
AS^ STES Cowres a Cowres
/
containing procedures with revealed that leggers
their their working time
insulation
materials
This survey workers survey
also
reported
that
the
time individual
duties
of
insulation
insulation
workers
required
following
following tim
allotment
naterials. Thic the laggers time
such 10
prefabrication cutting molded
blocks blocks
cutting their shaping shaping to
intended area application application
intended
of application
gach as ( 40 or ofpotwheertime spent the
including including 40
carving and operation
uu
insulation
materials
materials
materials
wire
or adhesive place
or adhesive
carving
or
attaching
inciuding
30
hamsering
is
spent
the
which insulating materials time
cloth which ~~" --
on cement resin
oF
;
. based petroleum 10 coalers coalterismeisticomateedspent cement, resin, cloth
- (
014 insulation prior
-
in searing ov
~_
2
womans
@
{4)
10%
of
the
time
is
spent
are
eS
eed
to re-application.
N
.
6764 HA 101
9370 287
Ser 1524
,
!
.
:
5 % of the time is spent in blending varying combinations combinations
of cements in buckets troughs or in automatic mixing machines
6 General work occupying % of the time comprises cleaning
up of old insulation transporting material and moving equipment
d In an attempt to improve the insulation program of the Navy
NAVSECPHILADIV by reference s was directed to participate in a survej
of the shipyards and the insulation manufacturers so that action can
be taken to minimize the health hazards to which insulation workers
and shipyard workers the schedule are exposed Fulfilling
proposed by reference b this
activity has completed the suggested study of the practices of shipyards
insulation
Findings of this study are presented
2. Shiward Survey
a Letter inquiries addressed to the Naval Shipyards resulted in
every 100 response whereas those addressed to private shipyards failed to
elicit replies from Newport News Shipbuilding and Drydock Co. and Ingalls Shipbuilding Corp. However General Dynamics Lockheed Shipbuilding and Bath Iron Works responded to our inquiry Follow -
personal visits were made to representative Naval and private shipyards
on the East and West Coasts and reports of visits to their installations have been submitted to NAVSEC by references c through f Discussion meetings were held with medical directors industrial hygienists safety managers value analysis engineers and coverer shop forenen In instance it was noted that shipyard personnel management is aware of the hazards attending the use of asbestos insulating materials but does
eliminationinsWtoarlkleartion should not not exercise an equal degree of care in their
organizationsorganizations have been instrumental in securing some improvements but
. their chief interest is in securing dirty or hazard money for
handling these materials Shipyard safety bulletins to guide the
practices of shop workers have been issued at every Navy
although not all of the workers abide by them However the workers do
submit to annual chest rays The interpretation of the ray
oo eee eon - plates
considered
lightly
since
variations
in
the
the
technique
incidence of
of taking the film may result in disclosing a greater
asbestosis than heretofore realized BUED should be consulted in this
regard
13
being quality notice 1989
filmed C18ar of it is the document due than to tha this
Aes STOF Phek NEW
NVO MA CODE
1997 IS B AVESNES
AVESNES
111
.2 Condes
|
LTC0 7
.
.
6764 MA lal
9390 FA 287
. Sar 1584
.
o
revealed
hygienists 6. Conversations with industrial
hygienists revealed that although
the methods of conducting particulate determinations are important there
is no uniformity in the shipyards
It was also noted that the method ~
recommended by the American Rygiene Association has not been updated
since 1942. This procedure is generally used by the shipyards The
areas of sampling the method of sampling and the operation and material
involved effect the total dust count reported It was also expressed
that
the
techniques
of sampling
as
well
as
the method of counting
the
counts
par-
ticles should be standardized for all shipyards Total dust counts should
de reported in addition to the fiber count and fiber size and if possible
identifying these fibers as asbestos The wider use of a contrast phase
microscope would enhance the identification of fibers and make the counting
procedure more meaningful
;
c The fabricating shops were surveyed and their facilities were evaluated Generally exhaust equipment ranged from excellent to fair due mainly to varying ceiling heights High ceilings favored the accumulation of overhead dust on rafters and beams Those shops which had wooden floors required repeated vacuum cleaning and wet sweeping Cutting and sewing tables equipped with a water supply and local exhaust hoods were ideal but unfortunately not all shops were so equipped The sawing operation was not always conducted under adequate ventilation
handling d A study of insulating materials used by the shipyards revealed
wide
of materials including asbestos rock wool cork elastomeric
a
range
calciua silicate magnesia diatomaceon
foam fibrous glass cellular glass
The
practices of these
earth cotton and cementous agents
varied considerably and in many
materials by the pipe insulator
chief excay He failed to wear coveralls
respirators habits practice respirators goggles gloves and use protective skin creams and curtail
.
which is known to increase the incidence of
a
observed One innovation initiated at
asbestosis Work practices were of asbestos coment with water under
one of the shipyards was the mixing eliminate dusting All of the
*. cover of a closed polyethylene bag to
shipyards which use amosite asbestos blankets wet them down and enclose
them in polyethylene bags prior to transportation to the application
site and water are being then rewet them with
spray being
reopened for use
s
.
Z
OFFICIAL
FOR
USE ONLY
is
beingquality notice lesNsOTICE :
documentfilmed of it the is clear the due thafn ilm to the this iimmagae ge on
Aves PLUTOFF
dire dire
dire NUSRATO
to
hyo FRAGA
CODE
199 1957
Box ASH'S
11
,
2 CONFES
LTC07
9590 287
Ser 1584
a
. Shipboard practices on the handling of containing
materials occasionally showed failure to isolate working areas inproper
ventilation dusting due to emptying cement bags failure to vet down insulation preliminary to ripout and disposal in polyethylene bags and failure to wear coveralls and properly equipped and approved respirators
Dust counting on board ship during dry ripout operation of amosite revealed a total dust count as high as 24 million parts per cubic foot apper The present accepted maximum limit asbestos dust is 2 appef for an hour
worlding day
.
f In the made observations of the visited shipyards reported on
the by references c through f it was indicated that in
fabrication
shops portable covers for flange joints and irregular surfaces are
prepared from grade AA asbestos cloth 446 and contain a fiber glass
fill conforming to 16411 type II As a replacement for the asbestos
glass 100 fiber cloth one shipyard is satisfactorily using
manufactured by J. P. Stevens Co. 20079 type I
lagging
Aboard the
visited ships at these installations the following practices were ,
observed as previously reported
.
1 Ventilation ducts were insulated with unfaced fibrous glass
board MIL and covered with rewettable asbestos cloth Fibrous
been glass.cloth 20079 type I adhered with 3316 class 1 has used as a suitable replacement for the asbestos lagging cloth
| 2 Boiler steam drums main steam flanges deserating feed tanks
water heaters and main propulsion turbines are insulated with asbestos felt amosite 15091 type A plain To eliminate this material for this use calcium silicate insulating blocks 2819 class 2 have been satisfactorily used for applications up to 1000 F. They are applied
as two inch thicknesses covered by inch open mesh wire and coated
with magnesia cement 160 type I or mineral wool cement 160
type III grade f and finally lagged with fiber glass cloth 20079 . . .
type I . .
3 For insulating hot piping up to 1200 F molded or preformed ~~ fibrous asbestos sections 2781 grade III class f have been
sc em omwer oe: replaceidn some instances bycalcium silicate molded sections _ |
we
eee
2781 grade III class e
we
-
~
-
eos
meee
te
en
shoe
. FOR OFFICIAL USE ONLY
.
oes
e
soe Svs oe ommeee me
being quality notice
filmed of it is
~ the due
to
document the
dves PUTOFF thien Naworth
to
1940 POLA
CODE
1911 155
Box
111 AVSTs
contes
LTC0 7
so * .
9390 237
.
*
_ Ser 1584
e
| 4 For stress relieving procedures on welded pipe joints and shaft
Manville Carafelt refractory fiber felt 23128 grade B is
being used to replace nosite asbestos felt 15091 type A plain
The temperaturetemperature of the encased heating element in these applications ranges
5 Where elastomeric foam is used as antisweat insulation on fire .
mains and cold piping a covering of 3 inch wide fibrous glass tape
_
or cloth 20079 type I and III may be used for proofing in place of asbestos cloth or painting where abuse is a problem
_
cement has 6 Wherever asbestos
2906A type I
previously
been utilized replacement may be effected the use of mineral wool
cement 160 type III grade f
.
Asbestos 7
millboard 15-14-351 a highly dust producing material
during
during sawing
operations
may be
eliminated
in
the
manufacture
of
)
removable covers by replacing with fiber glass felt 16411 type II
e
:
a Letters of inquiry addressed to some 20 manufacturers and vendors
of thermal insulation were followed by personal visits from company technica
2
+
..
7 .
representatives including directors of research and development and
company officials The response included submission of letters catalogs
samples field demonstrations and in one instance a letter from one manufacturer's representative cautioning the Navy against legislating the acbestos business out of existence In the main however helpful letters
by these describing new materials and new uses for old materials were received
Information reported
letters indicated that some consideration is
| , _ given to the workers safety by conducting particulate counting by fur
1%. nishing exhaust ventilation by wetting down the ingredients and by .
automating production line from processing the raw material to packaging the finished product Moreover one large insulation manufacturer .
has contributed a substantial grant to the Insulation Industry Rygiene . Research Program which is concerned with the hazards of asbestos and how
and to to overcome them However no industrial plants were visit obe serd ve _..
_ _.... their manufacturing procedures safety precautions exercised worker habits , or packaging other pertinent sequences of producing thermal insulating
materials
os
ame
is
being
quality
notice
less
NOTICE
GEE Gite
:
documentfilmed of is clear IfIf
the due
thethe
to than filfmilm
the thisImageGED O06)
does STOFF
river NOWCEPTY
to
1940 PARLA
to
CODE
1911. 15371537
Bex ASASIOS
III
vo 2 Conrest
|
LTC007
LTC0 7
is
NOTICE beingquality notice less
filmed clear of it If is the the dtuoe than film document the thisimage
me,
;
-
.
6764 lal 9390 287
Ber 1584
ss
.
through b The National Insulation Manufacturing Association
its
executive secretary has issued pamphlets describing recommended health
safety practices for handling and applying thermal insulation products
asbestos and mineral fibers Additionally application prac
containing
asbestos fibers have been issued by the executive
tices for spraying
Adequat-
lineral Fiber Hanufacturers Association Adequat-
secretary of the Sprayed
and the wearing of Bureau
ventilation wetting vacuum cleaning of dust of approved respirators are emphasized during ripout and application
area
procedures
The associations edvocate both isolating the working dust contamination in adjacent areas and
in order to prevent excessive
to be allowed in the
permitting
only
workmen
engaged
in
ripout
operations handling of
scrap
or permitting
work location In every case unnecessary
The recommendations
sacdrvoacpattoedlibey airnoduunsdtruynpgreonteercatlleyd hsahovuelbdebeen pardoophtiebditbeyd the Naval and private
shipyards
;
insulation from
manufacturers have indicated
c
Several responses are being
developed
for
the replacement of
asbestos
for
that new materials thermal insulation
When these products become available they should
to adoption especially
be subjected to Industrial Hygvioelnaetislteusdioelsvepnrtisor In addition these
if the new materials contain
with respect to the following
should be critically evaluated
paterials allowance 1 Shipping movement and storage properties weight
| reapplication whenever '
2 Ease of removal and
necessary
point smoke density 3 Dusting tendencies especially if used in radioactive applicati-
| 4 Combustibility flash point fire
smoke toxicity fuel contributed )
5 :
Safety requirements dead load wear impact or mechanical
damage forces of expansion and contraction vibration
with 6 Compatibility .
atmosphere
_
spillage to atmosphere
_
metal to which it is applied resistance
cies
7 Thermal conductivity at use temperaturo
does UTOFF
thre AMICONTO
to
1940 wl
COD
1991. ,153
Bex ASPEI'S
"te
2 CONRes
1
LTC0 7
ane
NOTICE beingquality notice ilesas NNOOTTIICCEE
filmed clear of It if is the the dtuoe than film document the thisimage
_
.
. 6764
- 9390 267 Ser 1584
d As a result of our inquiries industry hasfoorffeevraelduaitnifoonrmaastion on the following materials and their current pricesthe use of asbestos alternates for minimizing the hazard attending
1
Fiber glass
felt 16411
type II with a
service temperaEastern
to 1200 P is supplied by Pittsburgh Corning Temp
Rteurferaucptory Inc. Erco 1300 and Corninfogot1f2or0a0o-ne6 inTchhe thick-
approximate cost is sixty cents a square
.
.
.
ness
Corning KayloInMsualantivoin lThleermaTsheirlmobTehestcoosstGAoFf C1o2rp.NFSCaxls"ilite class d
and Keena Industrial b is seventy cents a foot grade II tishi1c.k20graadefocotlaansds grade III class e is 1.10 a foot
requirements cloth with a service temperature of 1000 ris ris
3 Fiber glass
1925 at 2.50 per square yard and
supplied by J. P. Stevens Co. as style
materials can be incorporated
style
84205 at 1.32 per square yard These maximum weight
per
in 20079 type I by raising the
yard
.
square Thermobestos Thermobestos Thermasil silicate block insulation 2819 classes
4 Calcium
to 1000 F is supplied by Pabco
and 2 with a service temperature up
Industrial Products Division Caltemp Manville
Corning
Kaylo
and
Keane
Industrial
Insulation
foot
and
of
a
The cost of a " thickness is fifteen cents a square
thickness is twenty cents a square foot
Nicolet
Industries
1
)
"
wee me
ee
5 Asbestos cloth lint free is supplied byCNoisctoleist nIndousttrieks nIndouswtrines
Inc. manufactured with Nicolon and Nicofil yarns
with a service temperature of 850 F
6 Asbestos felt lint free
Amosite
is supplied by H. K. Porter Co. Inc. Knitted
elastomeric pipe insulation MIL 15280
,
7 Foam plactic
of 180 F is supplied by Johns-
forms T and S with a service temperature
Armstrong
Mono flex Manville Aerotube Keene Industrial Insulation Tubing and Sheeting
eighty- Cork
Armo
and
Corning
O
Flexible conte
a
foot
and
A
1
1/2
NFG
x
3/4
thickness
is
thirty thick
3/4 seven cents a square foot for sheeting
des PUTOF r^ver AROMPTA
to
K940 POLA
CODE
1911. ISS
Bex ASPETO'S
111
2 CONResi
CONResi
|.
LTC0 7
.
|
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tee ata
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eo.
.
:
a
we
:
ae
. .
.
.
-
. 6764 . 9390
a _ 8 Refractory fiber 23128 grade B with service tempera-
up to 2000 F is supplied by Manville Cerafelt Cost is
ture not known
type supplied 20079 9 Fiber glass tape
Form Class Harrow Fabric Reef Industries Inc. and Carolina
II class is supplied
Co. Sea
by #
Tape at 1.35 a square yard
10 Asbestos cloth a rewettable lagging cloth is supplied by
H. K. Porter Co. Inc RVL Lagging Cloth and Manhattan
Inc. R Speedlag Cloth at 2.50 a square yard
.
11 Cement finishing mineral wool 160 type III class f with a service temperature of 1200 F is supplied by Eagle Picher Industries
One Cote Inc.
and Hylo Cement Keene Industrial Insulation Super Power-
house Forty Insulation Inc. 48 Quick Set Cement and Pabco
Industrial Products Division Finishing Insulating Coat Cement
Approximate cost is 4.50 ib bag
12 Fibrous glass pipe insulation 22344 with a service
emperature of 370 F is supplied by Hanville l^/lcroVeene
Industrial Insulation Kover Corning Fiberglas Pipe Insulation
and Certain Products Corp. Snap
A 11 NFS x " thickness
costs 1.17 a foot .
4. Conclusions
*
;
oo
. .
_
a Haval and private shipyards as well as insulation suppliers are well
aware of the serious hazards attending the use of asbestos Nevertheless
'
considerable
containing
insulation
material
currently
is
being
used in Naval applications and stringent handling precautions are not being
enforced in all instances
o F
-
However inasmuch b In the course of performing surveys of shipyards and insulation
supplierz
NAVSECPHILADIV uncovered
ample information
to
lead
this
activity
'
to believe that the use of containing thermal insulating
materials should be curtailed due to hazards to the health of insulation
~
" *
,~
as the Medical phase for the overall asbestos asbestos
workers
study was
assigned
to
BUMED by
reference
a
BUD
should
be
consulted
for more definitive solutions to the medical aspects of this problem
is
NOTICE beingquality notice lens
filmed clear of it If is the the dtuoe than film document the thisImage
does UsOff ibick NOVEMINTE
to
PAULA
i940 CODE
1941. 153
Box ASPETO'S
111
2 Conres
|
LTC0 7~
FOR OFFICIAL USE ONLY
6764 M 121
9390 287
Ser 1584
c The results of the NAVSECPHILADY survey indicates that suitable alternate insulation materials presently are available with decreased health hazards attending their use
..5 Recommendations Recommendations
Hased on the finding of this survey and in order to minimize health
hazards attending the use of Naval insulation the following action is
_. . r_ecommended:
.
.
"7" act "ivities
a
NAVSHIPS issue an interim instruction to all concerned
activities to replace all current utilization of containing
materials with alternate materials in the following applications
ee
a
1 Discontinue the use of amosite asbestos insulation felt
15091 type A plain for stress relieving and as a filler in
the manufacture of removable covers Substitute calcium silicate block
insulation 2819 classes 1 and 2 or Cerafelt a refractory insulation insulation
_felt conforming to 1-23128 grade B for stress relieving applications Substitute fiber glass felt 16411 type II for amosite felt felt in
. the manufacture of removable covers
;
. .
2 Discontinue the use of water repellant asbestos felt
'
15091 type B as an entisweat insulation for cold and chilled water service and substitute foam plastic 15280 forms T and S
its its place
_
3 Discontinue the use of preformed fibrous piping insulation
ao.
2781 grade II class = end grade III class r end substitute
2 calcium silicate 2761 grade class grade II class d or
requirements grade III class ) depending upon temperature
requirements
7
oo
4 Discontinue the use of asbestos cloth 466 form I grades U. C. AA and AAA for lagging purposes A satisfactory substitute is fiber glass fabric such as 84,205 presently available from the J. P.
Steve eenSs tevSens tevens Inc. which can be incorporated into TL 20079 by
raising the weight requirements
7"
soo
7
1925 , 5 Discontinue the use of asbestos cloth 466 form I.
grades 1. G. AA and AAA for the manufacturing removal covers Fir
glass fabric such
manufactured by J. T. Stevens Co. Inc. is
cotisfactory for this use and can be incorporen in MIL 20079 with en
appropriate weight adjustmert A limited use of grade MMA asbestos cloth as an inner surface of removable covers for rigidity of interference
10
s
being
NOTICE being notice NOTICE
NOTICE f notice
filmed quality less
filmed
:
filmed
filmed If
the
the
due document
document
than film
film
film film
it this
image |
document
image
image
Avro VUTOFF
r^vor Nawpan
to
1940 POMA
CODE
1971 155
Box
III ADESTES
2 Canes
.
.
6764 1a1
9390 FA 287
Ser 1584
cutouts may be permitted until glass cloth can be adapted for this purpose
6 Discontinue the use of thermal tage 15349
piping up to 3/4 inch NFS and replace with fiber glass cloth
1925 of J. P. Stevens Co. Inc. cover and a filler of fiber
rovings 16411 type )
for hot such as
glass
.
types
"
7
I and
Discontinue the
II and replace
use of asbestos finishing cement 2903 with mineral wool finishing cement 160
.
type III grade f
_
8 Discontinue the use of asbestos millboard 1-351 the
manufacture of removable covers by replacing with fiber glass felt M-
_
16411 type II
.
b Revine NAVSHIPS Technical Manual Chapter 9390 Thermal insulation and 769C references g and h to reflect the following
1 Delete prohibited materials
functions of presently available |
_ 2 Incorporate additional additional
specification materials
3 Detail methods of handling and disposing of used insulating
"
materials
;
the . 4 Describe stress relieving procedure
and shafting depending upon use of a resistance the insulating materials required in each instance
: .
for welded pipe joints
or induction coil and
CS
-
; 5 List a realistic tabulation eanfcfoomrpdaesdsbiyngdtihfefeqrueanntttihtiyckonfesses insulation and the degree of protection
of the various insulating materials
,
and strictly enforce comprehensive safety regulations
c Promulgate
in shops and ships with respect to
- + uanldl rpehqausiesredofhhoaunsedkleienpginignspurlaacttiiocnesmaterials -In regartd he wide
.
11
is
NOTICE beingquality notice less
filmed clear of it If is the the dtuoe than film document the thisimage
does PLITOF riec AUSONT
Phy0 PONA
CODE
1991. 155
AVSIN'SBox
wer 111
2 COnres
LTC07
.
; 6764 1a1
7
9390 287
Sex 1584
operated should ' adoption of a self contained battery
respirator
considered during ripout operations of asbestos insulation
be
A Stryker
Cast Cutter will minimize dusting during this shipboard ripout procedure
d Critically evaluate new materials as they become available for
the replacement of asbestos for thermal insulation
By direction
a
Copy to
MANSEC 6101C
.
.
MAVSECPHILADIV 66771020 66770600301 6764
-
-:
is
NOTICE beingqualitynotice less
filmed clear of it If is the the tduoe than film document the thisImage
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CODE
1911. 185
Box ASPEST'S
111
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LTC0 7
ee
see
me
12
6764 50 lab
9390 287
Ser 104
?
RECORD OF ORAL OR TELEPHONIC CONVERSATION
75OJECNTO 287
DATE 14 Jan 1971
HOUR 0940
COMUONR ICOCMUANTICIATOIONN Telephone
Mr. S. Greenberg 6764
CONVERSATION INITIATED BY
MrL..S. -
Birabaum NAVSEC 61010
.
HINTH
final report of NAVSECPHILADI
REP a Survey of Hazards of Asbestos
Project 287 of 24 Sep 1969
release a copy of reference a to
PURPOSE To request permission to
NAWSHIPYD PHILA
rm
.
vy
AND
REACHED
:
OF
that the Philadelphia Naval Shipyaru
1.
informed Mr. Birnbaum
related to pipe cover
investigating problems
this
260 is currently
reference a would to helpful in
Code
and insulation and feels that
investigation
reference a had restrictedrestricted distribution I requested
this document
2. Because
for release of
official guidance
furnish him with copy our FONECON shall not be that although reference a has limited PHILA
3. Hr Birnbaum replied
of reference a to NAVSHIPYD
distributionHpoewremviesrsihoen faodrvirseeldeamsee to alert NAVSHIPYDrPeHlIeLaAstehdatnor
itshegrdoacnutmeednt is for Offinial Use Caly and approval of NAVSEC 6101c
outside the Navy without prior
duplicated
indicated that
I would follow his suggestion I also
4. I replied
a
of
I would
GREENBERG -
Head Chemistry
Copy to 6760
6761
Enclosure 1
being
in
quality quality
quality
filmed NOTICE filmed
filmed
the
due
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film
document
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HUTOFF
|e
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HUTOFF
HUTOFF
bien
to
1440
CODE
1971. ;155
Bex ASPESIES
111 ASPESIES
,
22 Cowrest
|.
LTCOQ7
SUBJECT SUBJECT
THE INGALLS SHIPBUILDING DIVISION
| LITTON SYSTEMS INC
fod
Mike Dive ; To FROM
.
SafetySafety
Dive Dive
DATE PHONE
5/17/69 5/17/69 5/17/69 5/17/69
FORM R 709
-$ 5
a
im
f
ve
y
o
,
-
ae
. .
MOUNT SINAI SCHOOL OF MEDICINE
of The City University of New York
FIFTH AVENUE AND 100TH STRE NEE W T YO- . 0 N.Y 19029
Department of Community Medicine
August 20 1969
CU
CU
tee Saag am
Mr. J. M. Bryon Mgr Ingalls Ship Yards
of Safety
P. O. Box 119
Pascagoula Miss 39567
Dear Mr. Bryon
Thank you for escorting us through the yards and visiting
with us
I am sure you are aware of the magnitude of the
problem of health hazards in the insulation industry Any
work towards solving this problem must involve the whole-
hearted cooperation of the manufacturer the contractor
and the labor groups
I have added your name to our mailing list for our bi-
monthly Newsletter
Very truly yours
B.
Reize
WBR sl
William B. Reitze
Insulation Industry Hygiene Research Program
%.
Bn, .
bees
ne
THE INGALLS SHIPBUILDING DIVISION
LITTON SYSTEMS INC
70;
Mr. Floyd Babuita
SUBJECT Other Haterials Haterials Insulation Insulation Containing Materials and
DATE FROM
September 12 1969
Safety Department
CC
Mr. M. A. Weeks
PHONE
24
The subject survey was conducted during the nooth of June 1969
Mr.
J. V. Webb Senior Safety Representative materials found contacted many usere
Attached is his report
in the
In addition we have included the following informations
1 That a survey for sebentes dust exposure was conducted
the Ind Hynionist employed dust our exposure carrier conducted results
were favorable in all but two locations See Attached
2 TThhaatt oouurr MkietdoiwcnaltreaantdmeCnotmpCeompensnationspaatyimoenntDeDpepartamentrtDempaertnmetnt rdeipaogrntoesded they
lyuv 3 That safety regulations concerning threshold limit values m
4
That the
approved
yard makes available respirators
caly for all type operations
(Bureau
ooff
Mines
Y |
5 That most
work involving embestos materials is
performed metually maimed by government specification
6 That few if any written instructions
available
shop and ship practions for inmilation workers
sndationes Based upon theory of asbestos dust as a harmful product
areas A to minimise exposure to personpersaonall
adajdjacaentcent
2nd and 3rd Shift
in the
time
.
B That vert processes be adopted whero feasible
10024
10024
.
C
That specifications concerning insulation materials be made
flexible enough to allow asbestos substitutes
D
That heavy cutting of asbestos materials be performed in
well ventilated are
B That all employees working with asbestos materials and those
in the immediate area be required to wear the proved type
3. M. Bryan
Manager of Safety
RE
RT
~~
sl a tat
LIABILITY AMERICAN AMERICAN AMERICAN AMERICAN AMERICAN AMERICAN a
MUTUAL
INSURANCE COMPANCY OMPANY
Policyholder Report
/
a
7
tart
801 W. Causeway Blvd.
ee
- P. O. Box 7140
wore
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Intairie Louisiana 70002
ey
4
Lae: emtr ,
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Pessoal lilcaicnippl
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s,_ March 1969
BEYS...
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ere
conduct curvey thedivipyardivipyardforcobertos exposVu lr aie s Cre
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ak cata
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Te
Tes Company..alz.scrpler Pen moees
NZ120120
Galaxy
Galaxy
Applican Applican Applican Applican
Company..alz.scrpler Company..alCzo.smcprapnlyer..alz.scrpler
andand
billipove
bil ipove
billipove ffaallLOELS OES
uped uped 49ER
uped
49ER uped
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foent1@ 3. perples fox_duat fox_duat malysiau
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3.of.the.malpais.may sv Te2. os.
3.of.the.malpais.may3.of.the.malpais.mayseenattachedAirAnalysia Iabla
established Amaziora
meres oldasbestosdust somes
Governmental Governmental IndustrialRyglesiato5.ailica 5.aillica5.aillica particica particica pos
iim Governmental shel 3
The oporatica| The only oporatica which proached this figuro under the conditicas ct the
time of this viode was applying insulation to boilers inthe engine room
.
upras loval conter of Hall 1157 Sample#BH16 All other samples were
chacha chwastold mw below
,
vs
l^niv alue
vesewnesc
RECOLZIEIDATIRONECOLZIEIDATIONRECOLZIEIDATION
should be providedfor the operation of applying *
a
caalodttweansto boirleesrpsiratoro Bureatuhis cateok:
If thio io not possiblepossiblepossible all persons in
dust was dust respiratoro respiratoro
by approved
the United
respiratoro respiratoro respiratoro respiratoro approved aproved approved approved by the ee ay
States
epersctica
of Mine ..
.
s
sea
ond ochor oh
elca operations or
ochoorchor ochorporcosointhecame compartmentshould wearsimilar respiratoro
other
should be discontinued whileasbestosinculation|io
Se eemse e ren eeeet e sen werw eeen ins Sere bere ' ne Report by
eee eeee
Loration
swemsosenee:
visit Neither the
of our representative under the terms of our policy nor the making of this report constit~ tes an undertaking
hn to
or warrant that your premises or operations are safe
determine ee
dteh
10
12-65
.
pi
T
eee teeter
ae
emt mein We bmw oh emmemememrre
rn
ne
AMERICAN MUTUAL LIABILITY INSURIANCE NSURANCE COMPANY
SUPPLEMENTARY SHEET
ENGINEERING REPORT
.
INJURED snes RigallRoigalSlohipbuilding ShipbuildingCorporation
ceeteecseenesetnnneciuenetenns
connec
..Date sy scenes
sey
. ot
being applied to tollero
The courtcoles extended during my visit appreciated
S.visit Wisi? S. W. Foote 7 Industrial Hygienist - Atlanta Ga
bvk
eo: Kz Bud Pollina
Ingallo Shipbuilding Corporation
P. O. Lox 149
Mississippi
Pascagoula
a
ee
| . _ ;
Mr. John Wecholer
Ingalls Shipbuilding Corporation
P. O. Box 149
;
Pascagoula Monisaippi
.
;
my
:
.
.-
9
.
0100
1.59
{
2
LL
Se
re
.
"
DATE
March 5 1969 er
FLANT Engalla Shipbuilding Corporation
LOCATION Pascagoula Mississippi
AIR ANALYSIS TABLE
:
,
Comple ; _
No.
504-37 aoe
;
Time pe
Minz ef
;
Location and Events
30
oe
Vasehouse 01 Inceiving area stores
receiving work leaderman desk asbestos
{ received and shipped out
so
Concontration
&it
C
0.0
TR 40 CL DL 56
20
Worphouse 02 No cabeotos used Bailey
Inculation Company
a
T
20
:
.
Cater of coldero school Asbestos curtains
uced
10
Outoids couthwest corner of Navy Plate |
.
sacko
t
.
1.2 0.9 0.3
kz
IK
i
DK 42
= | 10
10
Center of Fabrication Shop
Workers exposure applying asbestos
inculatica to smoke stacks at north end
of 5 Platon Badhan Insulating Company
0.6 1.2
' DL 34
DL 89
,
10
10
Conter of Sheet Katal Shop
South end of Warchouce 44. Asbestos otored and occasionally cut and issued
1.2 2.2
CK 39
ote 7
14
| Load shop Occasionally lead is wrapped
with asbestos
:
,
EXX 69
os
,
10
;
te
West and of macine shop Occasionally bushings
are wrapped with asbestos
DI 189
10
Building 24 Asbestos cloth occasionally
Se
.
:
cut
7
\
i
.
ae
3250 10-65
Threshold Limit Value
Milligrams per Cubic Meter
,
Paris per Million Million Particles per Cubic Foot
AMERICAN MUTUAL LIABILITY INSURANCE INSURANCE CO
0.6
0.3
0.9
3 .
,
x
.
3
March 5,1969 5,1969
PLANT Ingello Shipbuilding Corporation , -
LOCATION . Pascagoula Mississippi
AIR ANALYSIS TABLE
.
es
. .
Sample
45
'
BU 20
.
*
EU 19
DII 63
DII 17
- BH 16
-
~ ,
Time
Mins
10 a
30
10
-
.
| .
,
Location and Events
|
|
Center of Electrical Shop
bimkets sometimes used
Asbestos -
,
,
!
Pipe Shop Store Room Asbestos flome
\
guarda are occasionally cut and pipes
:
i
wrapped
ee
Souch end of Building 12A Shook aid
{
Fletcher Insulation Pads Fabricated Not |
in operation during time of testing
1 7
10 | Riggers loft asbestos panels fabricated :
|
Concentration
2
@
C
0.3
0.6 0.3
1.2
. os
$ e
10
Hull 1157 Engine room upper level
center Asbestos insulation being applied
:
to hollera
|
0
5.0
occasionally BH 23
10
At table saw in Warehouse 6 Hopeman
Brothers Marinite
sawed
1.2
_
a
-
TT
1
c
_
Threshold Limit Value
Milligrams or Cubic Meter
ms
.
Parts per Million
lle in Particles per Cubic foot
AMERICAN MUTUAL MUTUAL AJARILITY ENSURANCE CO
4
3:50 10-65
+
e
_
|
- PURCHASE ORDER
CORPORATION SHIPBUILDING SHIPBUILDING THE INGALLS A DIVISION OF
SHIPBUILDING LITTON INDUSTRIES
PURCHASE ORDER iY
!
AWARDAWARD DATE
1-30-69
1-30-69
REQUISITION 9-5303
REQUISITION 20,002
OF PAGE 1 OF S PAPGAGEESS
O. 900
; 1-30-69
MISSISSIPPI ISSSHIPUPING E PASCAGOULA MISSISSIPPI 39567
}
_
DATE
1-30-69
1-30-69
1-30-69
SHIPPING INSTRUCTIONS
SHIP ALL HATOCASE US ATI WHSE NO 1A
ae
_ MISS
39567
PASCAGOULA;
.
.
MISSISSIPP 39607
PASCAGOULA MARK FOR
MAIL ALL COORESPONDENCE PLANS LISTS INSTRUCTION HAISUALS
REPORTS ETC. TO OUR PUNCHISING DEPARTMENT
BOXSCO -
PO BOXSCO
PASCAG~ ULA MISSISSIPPI 38567 ,
tezcenxc,
200103
200103
eet ees SPECIFIED SPECIFIED
cERat MERIE SPECIFIED
:
"
FOR
ECALLS
ECALLS
ECALLS HALL
HOS
tL es
Net 30 days
em
ee
NANAJCTURED
NANAJCTURED NANAJCTURED SHIPPED FRON
ee
So
USE CH
Sa
igs 5.
PER NASRSLSR S. KANT
VEJSELD
55949ATI4ONATION NAVY HULLHOS HULLHOS
Pe a
le
MARITURE SF VEE FATE
U.S. MARITURE VESSELS VESSELS
re Pye ees
woe Ean he
594ATION Ue URE
594ATION NO A2 _
DES CCITROLLED MATERIAL
APPROPRIATION NO
CCSS
QTR
NAVY CONTRACT
F.O.
Our
Yord
QUANTITY QUANTITY
.
Pescagoula Miss
SAIPLENT REQUESTED As
SAIPLENT ' cfnm SAIPLENT
Ral
ake
13 as. QUANTITY
UNIT
Required Required
SHIPMENT SHIPMENT
DESCRIPTION DESCRIPTION
PRONISED
ere
.
AAee Perri ved Perri Peri Perri
ved
.
KHES NO
f Pant: 0 KHES NO ee EIR ALQUIIT PAE I NG NG
UNIT PRICE
-
ALQUIIT
1001
TERM ORDER
ASBESTOS CLOTH
This order is entered into to become effective effective
on the 30th day of January 1969 andofitJasnhuaalrly .
remain in effect until the c3a0ntchedleady in accord-
order 1970 unless terminated or
of this
ance with the other provisions
cancellation providing for earlier termination of
L , +
MINDUM TO BE SUPPLIED
andagres The Buyer hereby egrees to purchase from the
Seller during the term of this Order at least least
11 of the quantity of each of the items set
forth under Requirements and the seller agrees agrees
t to sell to the buyer the minimum quantity
additional quantity ordered by the buyer
any
quantity set forth
up to the total estimated .
- for each item hereof
REQUIREMENTS asbestos cloth 1.778 39,274.24 11-101
N 22,009 Sq.Yd- s A.me4r0icwaindeAsCboemsmteorsicTaelxtgirlaedeCorp. LAGRITE Sq ; B37-356038 2.39 lb. per sq yd
.
with wo
ONLY IN ACCordance
the attach^'oteRMS AND CONDITIONS
INGALLS_SHIPBUILDING CORPORATION WILL DO BUSINESS WITH THE SELLER
DIFFERENT OR ADDITIONAL TERKS IN YOUR
THE INGALLS_SHIPBUILDING
-161
AND THE OTHER TERIJS AND CONDITIONS OF THIS CADER
ANY
LAWS OF THE STATE OF HISSISSIPPI
THE FORM NO
TO THIS ORDER SHALL BE GOVERNED BY
+
OFFER ACCEPTANCE
OF THIS
ARE HEREDY OBJECTED
RECEIPT INSP
we ACCEPTANCE :
IIFE OF INSPECTION ACQUINEO
SEE PAGE 5 OF P.O.
RC
BILLS OF LADING PACKING LISTS AND
IPNAVCOKIACGESESWAKYUBSITLLSSHOW PURCHASE ORDER ITEM NUMBER
SYSTEMS O PLAN AND PIECE NUMBER THIS IDENTIFOITCHAETRIOWNISEESSSEPENCTIIFAILED
FURCHASING MANAGER MOST ECONOMICAL WAY UNLESS
THE INGALLS LITTON
:
SHIP MIT INVOICE IN
CARROLL ATENTION
6 COPIES
*
payable
B.
ATTENTION ACCOUNTS 4 -
SHIP VIA VENDOR'S TRUCK
C C
SHIPBUILDING DIVISION
INC
9:
C
fe
, ; O
C
:
MANAGER
FURCHASING MANAGER
DGW
3
.
eee FOR PURCHASING DEPARTMENT
:
ann
LENKULAADE
;
LENKULAADE kulitOFOS kulitOFOS APOFARING APOFARING ON THIS ORDAE RE R OF NO SIGNIFICANCE TO THE VENDOR AND ARE FO
ors
1o
en
ed -<8
Le
tuneee THE INGALLS SHIPBUILDING CORPORATION
2
PAGE
5
or
ermine PURCHASE ORDER
ee
i
AL : To
7 Led
BADHBIADNHIANA
INSULATION
INSULATION
INSULATION
INSULATION
CO
Ay
ge ITEM NO QUANTITY | UNIT
CONTINUATION
DESCRIPTION
SHEET
ORDER No. 9-5803
DATE DATE 1/30/69
UNIT
UNIT PRICE
AMOUNT
necoun
8-3 2
8-3
wet
oe
5,550
SQ.YES SQ.YES 40 wide Commercial grade Asbestos cloth
lint free flameproofed American Textile Corp. LAGRITE 2.39 lbs per sq.yd.
B37-280499
It is agreed the Seller will meintain in his
inventory for delivery within 10
11
3
quantity days of the
shown for items 2 and 3
DELIVERY REQUEST
10,323.00
Sq.Yd. Sq.Yd.
Buyer will order from time to time during the
term of this Order its requirements for the items
forth : set
and is obligated to order at least
the minimum quantity of each item Orders will
by be made for the items
of Delivery Requests
delivery to the Seller Ingolls Form 035
'. The Seller shall delivery supplies only pursuant
to delivery requests such delivery requests
may be authorized only by the following authorized
personnel whose signatures are set forth below
INVENTORY CONTROL
DEPARTMENT
C 434
DEPARTMENT Inventory .
Manager Manager
Control
L man R.L.
Inventory
Control
Inventory
O.P. O. P. St. Amant Supervisor Date Control
Shipping documents will specify this P.O.
number and the delivery request number
+
SHIPMENTS
All items in the quantity specified on each
delivery request must be shipped complete
in a single shipment Partial shipments may
be rejected by the buyer and back orders will
not be permitted Failure of the seller to have available quantities to meet the delivery
requests within the time set forth for each
item will be sufficient cause for cancellation
of this Order for default in accordance with
the general
made a part
terms and conditions attached to of this Order Seller shall not be
obligated to deliver in excess of the minimum quantity set forth under requirements
ce cece ewamvenn es owes meee tee
cee te ee
Fewepoc es
ORDE PURCHASE
THE INCALLS SHIPBUILDING CORPORATION
A DIVISION OF LITTON INDUSTRIES . ~., O. BOX 900
PURCHASE ORDER
REQUISITION 20,003
AWAARWDARD DATE ~~ 2-13-69 2-132--136-699
_
PAGE PAGE
1
OF
OF
5 PAPGAGES ES
MISSISSIPPL 39567
PASCAGOULA .
_
Lt
SHOOK
~
SHOOK & PLETCHER INSULATION
PASCAGOULA O BOX 623sy Co
CO
3-13-59
3-13-59
___P ISSUE DATE
3-13-59
SHIPPING INSTRUCTIONS
SHIP ALL HARJUKKE US ATI WHSE
.
NO
MISSISSIPPI 39567
MARK FOR
1A
D
D
D
D
PASCAGOULA ,
MISS AL PAPASSCCAAGOGULOAPASCAGOULA ULA
MISS
toe
ee
_ err
39567 39567
'
.
ca
MARK CORESPONDENCE
MAIL ALL CORRESPONDENCE
PLANS LISTS INSTRUCTION
REPORTS ETC. TO OURPURCHASIPUNRCHAGSING GEPARTMEGNEPARTTMENT
P.O. COX 900 PASCAGOULA MISSISSIPPI 39567
MANUALS ,
[se qarexe, 201425
Ae a 201425
201425 BOREL IN,T IES S. HAVY VE.SELS
0 CO) MATES.AL MATES.AL HEREIN SPECIFFORI.EUD SE ON
S. HAVY VE.SELS
18392LS 4ULL HOS
|
TED 24 10th PROK
NAVY HULL HOS APPROPRIATION NO
MANUFACTURED MANUFACTURED SMPPED FROM
;
PASCAGOULA MISS
NAVY CONTRACT 8.0.0
OUR
ae * SSS
YARD
;
U.S.
=r
fama
MARITIME VESSELS
mie 2
REGULATION FAS
OUS CEYTROLLED MATERIAL
CCSE_ QUANTITY QUANTITY
-- --
"
SHPUENT SHPUENT REQUESTED AS
*tn 66
QUANTITY QUANTITY
1
UNIT
a
REQUIRED
ne
|SHIPMENT
DESCRIPTION DESCRIPTION
PROMISEDI
AS REQUIRED
.
KHES NO
__
.
UNIT PRICE
ALOUNT .
acct
No.
ASBESTOS
ASBESTOS CLOTH
7
;
;
*
11-101
of
This Ordeirs entered into to become effective
on sp?
the 13th day of February 1969 and it shell
remoin in effect until 13th day of February
1970 unless terminated or canceled in ncco-
once with the other provisions of this order
providing for carlier termination of cancellation
od)
MINIMUM TO BE SUPPLIED
The Buyer hereby agrees to purchase from the Seller during the term of this Order at least 10 of the quantity of each of the items set
forth under Requirements and the seller agrees to sell to the buyer the minimum quantity and any additional quantity ordered by the buyer up to the totel cstinated quantity set forth
for each item hereof
.
poo.
patter
patter patter patter
patter patter
pater
|- Hole
REQUIREMENTS
t
1
17,000 3g
36 wide Asbestos Cloth light green water- 5.85 | 99,450.090,450.0
Yds proof moisture proof fireproof lint free Sq.Yd.
dust free Approx 100 lin yds per roll
Flameguard 537-395870 6374.
THE INGALLS SHIPBUILDING CORPORATION WILL DO OUSINESS WITH THE
SELLER ONLY IN ACCORDANCE WITH THE THIS ORDER ANY DIFFERENT OR
ATTACHED ATTACHED TERMS AND CONDITIONS ADDITIONAL TERMS IN YOUR
THE OTHER TERMS AND CONDITIONS OF
R.161 FORM NO
ACCEPTANCE
R.161
OF THIS OFFER ARE HEREBY OBJECTED TO
THIS ORDER SHALL BE GOVERNED BY THE LAWS OF THE
STATE OF
HISSISSIPPI
.
OF
SEE PAGE 5 OF P.O.
RC
WAYBILLS | INVOICES INVOICES
PACKAGES
THIS IS PLAN AND CKa SHIP MOST
BILLS OF LADING PACKING LISTS AND LUST SHOW PURCHASE ORDER ITEM NUMBER
PIECE NUMBER
IDENTIFICATIONESSENTIAL
ECONOMICAL WAY UNLESS OTHERWISE SPECIFIED
LAERROLL PURCHASING INVOICE IN 6 COPIES:
ATTENTIONATTENTION CARROLL ACCOUNTS PAYABLE
| " SHIP VIA VENDOR'S TRUCK
an
OST
THE INGALLS SHIPBUILDING DIVISION
LITTON J. B.
SYSTEMS INC
PO} Z
a
LE
ae
:
PURCHASING MANAGER
=
Ht
Db GW m 5
BASE DATE 8-69
FOR PURCHASING DEPARTMENT
: _
woe
INGALLS MATERIAL CODE NUMBERS APPEARING ON THIS ORDER ARE OF NO SIGNIFICANCE TO APPEARING vw ae vey ore
THE VENDOR AND ARE FOI
LY
THE INGALLS SHIPBUILDING CORPORATION
A Division of Litton Industries Inc. Pascagoula Mississippi
SPECIFICATIONS COVERING THE CONSTRUCTION OF
34,000 DWT Tanker For Falcon Carriers Inc.
owe
+
Prepared by
, Marine Consultants & Designers Inc. 308 Investment Insurance Building Cleveland Ohio 44114 August 16 1968
Y959
bee
SECTION 75
MACHINERY AND PIPING INSULATION AND LAGGING
1. GENERAL 2. INSULATING MATERIALS
3. LAGGING MATERIALS 4 THICKNESS tables
5. APPLICATION
6. PAINTING
cee reece spree
0024
SECTION 75
MACHINERY AND PIPING INSULATION AND LAGGING
I. GENERAL
This section shall contain the general requirements for insulation of all
applicable piping piping appurtenances and machinery
All surfaces having normal operating temperatures above 125 and which
are liable to be injurious to the operating or other personnel and all cold
water lines below 55 and subject subject to sweating shall be insulated where
applicable with materials as described hereafter
Where surface temperatures are normally between 125 and 150 and the
1
omission of insulation will not adversely affect operational efficiency non
metallic lagging only may be applied where necessary to protect personnel from
|
contact with hot metal surfaces
Insulated and lagged surface temperatures shall not exceed 150
metal or metallic type lagging surface temperatures shall not exceed 125 when
1
in areas susceptible to personnel contact
|
'
Surfaces excluded from these requirements are
a 125 and higher piping in bilges not within water tight enclosures
b Piping in locations where sweating is not objectionable
.
c Pressure gauge piping
2
d Steam traps and their inlet lines back 24 from traps
Pipe hangers and supports for piping with internal temperatures of 300
and above shall be insulated from the steel structure to which they are attached
where the heat transmitted may be objectionable on the other side of the
structure
25
75-1
-
eee
CeOLD
)
e
en
aa
the
Le
Insulation shall be furnished in form of sectional pipe covering
segmented form block or cement as required Where applied to curved surfaces
block insulation shall be of curved form
All insulation and lagging materials shall be in accordance with the
requirements of various Military Federal and Marad specifications
Refrigerating supply piping ahead of expansion valve need not be
insulated where ambient temperature is less than 120 , except where dripping
or damage may cause damage or discomfort
All cold water piping and equipment such as fresh water sanitary fire system and soil pipes etc. shall be insulated and lagged as required with sweat type insulation where damage or discomfort may result from condensation dripping
2. INSULATING MATERIALS
Low temperature insulation material shall be fitted where the temperature
is between -30 and 125 and shall be of sweat asbestos felt fibrous
glass rigid or equal type of first quality material The material shall be treated with a suitable water repellent agent woven together in such a manner as to provide a compact flexible strip
Medium temperature insulation material shall be applied where the temperature is between 126 and 1200 and shall be of asbestos fibrous
glass Thermobestos or equal type first quality material capable of with-
standing a continuous temperature of 1200 without cracking crumbling or
other deterioration
75-2
3. LAGGING MATERIALS
Insulating materials shall be covered by lagging as a protective and confining covering Lagging shall be of asbestos cloth brattice cloth fibrous glass cloth aluminum sheet steel galvanized or canvas
Finishing and insulation cements adhesives coating compounds etc. shall
be applied where required for filling crevices smoothing surfaces joining ends etc.
4 THICKNESS TABLES
a Low Temperature Piping Insulation -30 to 125 All piping having a normal internal design temperature between -30 and 125 shall be insulated to the suggested minimum thick ness indicated in the following table
Thickness inches of Piping Insulation
Temperature Range
Pipes 1/4 to 4-1
Pipes " to "
Below -20F
3
3
-20 to 35
2 1/2
2 1/2
Over 35
1-1
2
Pipes " to 24 3 1/2
3 2
b Medium Temperature Piping Insulation 126 to 599
All piping having a normal internal design temperature between 126 and
599 shall be insulated with medium temperature insulation to the suggested
minimum thicknesses indicated in the following table
Thickness inches of Piping Insulation
Temperature Range
Pipes smaller than "
Pipes " to 4
126 to 199
1
I
200 to 299
1
1-1
Pipes " & over 1-1
2
300 to 399
1
1-1
rs
2-1
a
400 to 499
1-1
2
2-1
500 to 599
1-1
2-1
75-3
c High Temperature Piping Insulation 600 to 999
All piping having a normal internal design temperature of 600 F and over shall be insulated with high temperature insulation or with a combination of high
and medium temperature insulation to the suggested minimum thickness indicated in
the following table
Thickness inches of Piping Insulation
Pipe Size
Inner Layer ins High
Temperature Insulation
1-1 & below
2""
2-1
"
2-1
" & "
" & over
1-1
1-1
1-1
Outer Layer Medium
Temperature Insulation
None
-
1-1
1-1
.
"
2-1
Total
2-1 2-1
3
3-1
4
All thicknesses of insulation are nominal Actual thickness to conform to
the National Insulation Manufacturers Association Table of Simplified Thicknesses
5 APPLICATION
a Piping Insulation
molded Straight runs of piping shall generally be insulated with
or pre-
formed type materials buttered Butt end and longitudinal joint surfaces shall be
when applicable with joint compound
as
On bends elbows etc. formed or fabricated segments of the same
insulation on adjacent straight runs shall be applied All joints shall be
fitted tightly
and cemented together with joint sealing adhesive compound
Where required for rigidity use of galvanized wire mesh or netting shall be
incorporated Insulating or insulating cements shall be applied to fill
crevices and smooth all surfaces as required to produce a smooth surface under-
neath the jacket
75-4
c
Insulation shall be secured tightly in place with galvanized iron wire
the ends of which shall be twisted tightly
insulation so as to leave no projections
bent
over
and
|
flattened
into
the
Typical 3 ft lengths of insulation shall be secured at three points on
piping up to and including 6 inch diameter and not less than four points on
larger pipes foot lengths and less shall be secured at two points Diesel engine exhaust pipes shall have 10 gauge sheet metal rings 1/2
narrower than the insulation thickness welded to the pipes each 6 feet to help
prevent insulation sagging down the pipes
In double layer insulation construction the second layer shall be applied
1
|
over the first layer so that all joints are staggered All Joints shall be
secured with an adhesive
b Lagging
Piping and equipment insulation not exposed to weather shall be covered with either cloth or tape lagging which shall be secured by an adhesive or
sewing The cloth shall be free from wrinkles and of smooth appearance throughout
At elbows and bends a 1/4 coat of asbestos cement shall be applied
trowelled to a smooth and even finish before cloth is applied
Insulation on piping and equipment exposed to weather or excessive
moisture shall be protected by the application of 1/4 thick weather resistant
type coating and secured in place prior to application of its lagging
sweat insulation shall be applied where required to prevent sweating damage and secured with heavy twine and covered with cloth or tape lagging secured with an adjesive to form a moisture proof finish
75-5
c
In locations where the completed insulation and lagging is subject to damage protective sheet metal covering shall be fitted
c Insulation of Valves and Flanges
All flanges valves piping components applicable machinery etc.
particularly those subject to frequent maintenance shall be fitted with easily
removable and replaceable one piece or sectionalized type covers or pads The covers and pads shall generally be made of applicable felted
material completely lagged Lagging shall be secured by stitchinogr stapling
To insure interference with servicing at flanged joints the permanent insulation on the pipe shall be reduced in thickness by beveling the insulation
on both sides of the joint for a sufficient length to allow for removal of bolts
d Machinery and Equipment Insulation and Lagging The following schedule covers the suggested type and thickness of
insulation required for exposed surfaces of equipment
.
Equipment
Boiler Uptake
Main Engine Exhaust Pipes & Silencers
Diesel Generator
Exhaust Pipes &
Silencera
Approx Max
Temperature
500 800
800
Type & Thickness
of Insulation
" Medium Temp
2-1 High Temp
1-1 Medium Temp
2-1 High Temp 1-1 Medium Temp
Finish Cloth Cloth
Cloth
Steam Separator
Low Press Generator
Steam
350
|
350
2 Medium Temp
|
" Medium Temp
.
Cloth Cloth
75-6
o
All other equipment requiring insulation such as fuel oil heaters condensers hot water heater etc. shall be insulated with either molded
curved or shaped segmented blocks or blankets of felted type materials within
limitation of commercial standarda Where double layer insulation is used all joints shall be staggered All insulation shall be tightly wired to prevent settling All joints shall be pointed up with insulating cement
All equipment shall have the insulation lagged with a hard finish asbestos
cement reinforced with hardware cloth or sheet steel where applicable
Insulation shall not be fastenetdo bolts and nuts on the equipment and
shall be arranged to facilitate removal of heads covers and access plates
Manholes handholes etc. shall be insulated with easy removable covers
Nameplates inspection certification data etc. shall not be covered
6 PAINTING
All piping and surfaces that are to be insulated shall be cleaned and painted
with two coats of resisting aluminum paint before applying insulation
75-7
Crhanices R. ROBERT wy, GALPON, IR,
A. UACKSON NUGHES) or TiMnes
EOGar wy,
Lanigr Mackinuay
THURMOND
VOHN A,
DALTON FRESERICCKRUMPLER, ve,
SC: CHARLES W. BECK . P.
TIMMS ROBERT ROBERT
ROBERT JACKSONHUGHES .
EGGAR + MACKINLAY
LANIER THURMOND JOHN CRUMPLER THURMOND JR
CRUMPLER
FREDERICK FREDERICK MONTGOMERY
JOEL KOLODNY DAVEY PHILIP A. THOMAS M. RUCKER
R.
KELLEY S- MICHAEL LEBAN
STEPHEN STEPHEN
WAINGER
A.
Sc. WILLIAM HUFF
STEVEN G. PECK
RICHARD RICHARD
SCHWARTZ UR,
MICHAEL ROBOL
S. MICHAEL SMITH
MICHAEL
1.
REEVES
GLASS
MAHONEY
NESTER GOODMAN
SUPSHIPS Litigation Documents
iP. LAW LAW OFFICES
DALTON
OFFICES TIMMS TIMMS
NORFHOLKUGHES TIMMS
NORFOLK VIRGINIA N3601
WAINWRIGHTWAINWRIGHT BUILDING 23510
DUKE STREETS
23510
~~
-
ore
welt
:
RICHMOND
one
an
15
15 15
15
as
ere 1962
1962
1962
LEON x,
Slower
OF
Counsa,
__ SEAWELL Sawer, 82-5455 82-Sasea
82-3456
VIRGINIA OFFICE OFFICE OF
BUILDING
rice
BUILDING
STREETS
SvrLOINg
STREETS STREETS
StReers
23219 23219
804 643-7707 43-7765
Loe
a
Robert g,
Andre, Esq. Johns-Manviite Robert Robert Andre E Corporatis on q
Johns Manville 5723
Denver Denver
CMM/dm
Enclosures
CC: CC Dennis
Roy , Williams Williams
Albert
Roy (wfenel ,) anednAcllberAtlb4e,rt m, Wilson,
Parnell, Esq,
0024
0024
1166 1166 1166 1166
:
WILLIAM
TOWNSEND ASSOCIATE
REED
LAW OFFICES OF KARL WIESENBURG
MARKLAND BUILDING 3106 CANTY STREET POST OFFICE SOX 26
PASCAGOULA MISSISSIPPI 39567
June 20 1979
TELEPHONE 601 762-3258
Roy C. Williams Esquire Megehee Brown Williams & Mestayer Post Office Box 787 Pascagoula Mississippi 39567
Re Asbestos litigation
Dear Roy
Pursuant to my continuing discovery on behalf of the defendant
Litton Systems Inc. in this litigation I have uncovered the
available following information which I
on to you with the understand-
ing that you will make it available to the other defendants as
well as plaintiffs
1
-
Impact of Proposed OSHA to the U. S. Department June 12 1972
Standard for Asbestos first report of Labor Arthur D. Little Inc.
2 Undated letter from Supervisor of Shipbuilding to Ingalls Shipbuilding Division Subj Asbestos containing materials hazards of attached thereto Consubpac Engineering Note No. 9508-1 original date January 1976
3 Random sample of chemical analysis taken by Litton chemical
;
lab to determine asbestos composition capability to perform
:
these type tests was not achieved by Litton until March 1974
Memorandum 4
from H. L. Ehrlich to C. D. Anderson re Item No.
5 Memorandum to T. Daughdrill from J. E. Frew dated 8-4-75 attaching memorandum of July 17 1975 of H. L. Ehrlich
6 Millipore Monitoring Airborne Asbestos with the Millipore
Membrane Filter
7
American Mutual Insurance Co. from Leon D. Horowitz to
William Mullen Chemistry Lab Ingalls Shipbuilding dated
Roy C. Williams
June 20 1979
Page 2
.
Esquire
May 8 1974 re The Method used by the U. S. Public Health
Service for Enumeration of Asbestos Dust on Membrane Filters
8 Letter dated 3-7-77 to Safety Department from L. Janus re Monitoring of airborne asbestos Hull 1212
9 Letter dated 8-9-78 to Safety Department from L. Janus re Monitoring of airborne asbestos 1213 649
10 Letter dated 6-26-78 to Safety Department from L. Janus re monitoring of airborne asbestos 1213 649
11
Standard Procedures concerning asbestos 1049.26 dated August 11 1977
exposure
control
.
12
contractor Handwritten notes
number of samples
of L. Janus containing date submitted and number meeting
spec
Mil
24244. Note This list has nothing to do with the personnel
simply aspects of asbestos and
samples to determine chemical chemical
is a list of asbestos materials composition and chloride content
for use in submarines
13 Federal Register dated October 9 1975
Sincerely
Bill
William William T. Reed
WTR ds Enclosures
All Defendants All Plaintiffs
Counsel Counsel
CARL A. MEGEHEE
RAYMOND L BROWN
ROY C. WILLIAMS
.
JOHN M. KINARD LARRY A. SMITH
MICHAEL J. MCELHANEY JR
Megehee BROWN & Williams
A PROFESSIONAL ASSOCIATION
ATTORNEYS AT Law
.
3112 CANTY STREET P. O. BOX 767
PASCAGOULA MISSISSIPPI 39567
March 13 1979
it
PHONE 762-2271 AREA CODE 601
Superintendant of Ships
Ingalls Shipbuilding a
division of Litton Systems
Inc.
Legal Office Pascagoula Mississippi
39567
Attention Mr. Bill Presley
Re Asbestos litigation
Dear Bill
Pursuant to our telephone conversation of this date the various defense attorneys in the asbestos litigation are seeking information concerning design and construction of various vessels at Ingalls Shipbuilding a division of Litton Systems Inc. In this regard we have enclosed a listing of all vessels constructed renovated or converted at the Ingalls Shipbuilding
facility
We are interested in Navy inspection reports specifications installation procedures and correspondence concerning
installation of asbestos insulation Please advise me at your earliest convenience as to the proper persons and documents
that shoulbde questioneodr inspected in this regard
Sincerely
kys
enclosure
ROY C. WILLIAMS
March 20 1979
As part of the Ingalls discovery we were able to receive
and photocopy a study accomplished by Ingalls on April
, 1973
having to do with employees at the shipyard as of that
date
this
resided in Alabama or Mississippi It would appear <
particular study will be very venue argument in view of the
helpfutlo us
fact that the
in
our
cuange
cuange cuange
over whelming whelming
majority
majority
of the employees live in Mississippi
We should give some thought as to how this should be presented to the Judge by deposition affidavit or otherwise
Also I have had discussions with Mr. Duke at the
Alabama Dry Dock and after explaining to him the situation
involving discovery may have convinced him to cooperate with
us more so than he indicated in his letter to you recently
I am also attempting to make inreads with the Navy department here at the shipyard since it appears that a great deal of needed information for our Ingalls defense with by shipyard documents I shall keep you and your office advised as we
proceed
Sincerely
kys
ROY C. WILLIAMS
CARL A. MEGEHEE RAYMOND L. BROWN ROY C. WILLIAMS . JOHN M. KINARD LARRY A. SMITH MICHAEL J. MCELHANEY JR
Megehee Brown & WilliamS
a professional absoCIATION
ATTORNEYS AT LAW 3112 CANTY STREET STREET
O. BOX 787
PASCAGOULA MISSISSIPPI 39567
March 23 1979
PT
PT PT
PHONE 762-2271 AREA CODE 601
Karl O. Wiesenburg Esq
P.O. Box 26
Pascagoula Mississippi
39567
Re Asbestos litigation
Dear Karl
The Defendants in the above cases involving the Ingalls employees have concluded that the necessary discovery of Ingalls information can be considerably more limited than we originally anticipated In this regard we now feel that the most important information needed by the Defendants would be the following
A The Purchase Orders for insulation work on each vessel constructed converted and overhauled by the shipyard
B The list of insulation and lagging for piping and machinery on each vessel constructed converted and overhauled by the shipyard
Please advise me at your earliest convenience as to the
availability and accessibility of these documents and what dure should be taken by the Defendants in order to obtain
proce-
copies of same
ciate
Since this is of the utmost importance we would appreyour notifying us to the availability of these documents
as soon as possible
Sincerely
RCW
\ C.
ROY C. WILLIAMS
ROBERT C. CANNADA JUNIOR O'MARA
GEORGE H. BUTLER
PHINEAS STEVENS
ROGER C. LANDRUM
DAN MCCULLEN
;
HAROLD D. JR MILLER
THOMAS W. PREWITT
LAWRENCE J. FRANCK
C. EUGENE ROBERTS JR
JOHN A.CRAWFORD
2. CARL BLACK JR
JAMES W. C HARA C HARA W. SCOTT WELCH
JAY A. TRAVIS I
BUTLER SNOW O'MARA O'MARA STEVENS & CANNADA
ATTORNEYS AT LAW
RICHARO L. FORMAN JAMES L. MARTIN KENNETH W. BARTON RHESA H BARKSDALS ALAN W. PERRY
CHARLES F. JOHNSON I STEPHEN W. ROSENBLATT HERBERT C. EHRHAROT WENDELL H. HOLMES CHRISTY C. JONES
FRED KAUTZH
CON ~ CANNADA
WALTER G. WATKINJSR
PHIL B. ABERNETHY
17TH FLOOR DEPOSIT GUARANTY PLAZA
O. BOX 22567
JACKSON MISSISSIPPI 6 ( 01 948-571
39205
March 27 , 1979
GED
BUTLER
MORGAN STEVENS 195 195
CHAS B. B. SNOW 960
Mr. Roy Williams Megchee Brown & Williams
Post Office Box 787
Pascagoula Mississippi 39567
Re Asbestos Cases
Dear Roy
When most of us were in Jackson several days ago for the deposition of Vernon Baker we discussed a time for the proposed seminar to be held in Jackson for the benefit of the Mississippi attorneys At that time we discussed the dates of April 19 and 20. If we are going to hold the seminar on those dates we need to be making plans accordingly If we can all agree on a date I will be glad to give you any assistance I can in making the necessary plans In view of
the number of attorneys who will attend we may need to obtain some space for the meeting at a local motel rather than try to have the seminar in an office of one of the Jackson firms
We also discussed various depositions which needed to be taken on the Gulf Coast As I recall we tentatively agreed to depose the Moore widow Mr. Daughdrill of Ingalls as well as the subcontractors Frigitemp Battersby and Shook & Fletcher I believe you suggested the first week in May for these depositions
If Karl Weisenberg is agreeable to furnishing with the purchase orders and lists of insulation and lagging on the ships constructed at the Ingalls yard we may be able to proceed with the depositions at that time I know that we are all concerned in getting our discovery completed in a timely fashion
Therefore unless you have some new information which would indicate we should hold up on these depositions I suggest we proceed as discussed and take these depositions the first week in May
Mr. Roy Williams Page 2 March 27 1979
We have received a letter from Nicolet advising that their Los Angeles counsel had been involved in a deposition taken of the industrial hygienist at the Long Beach Naval Shipyard He produced over 2700 pages of documents many of which related to asbestos and asbestos problems at the Naval Shipyard He apparently kept a diary of every day that he worked at the shipyard I do not know whether Ingalls would have had an industrial hygienist in addition to Mr. Daughdrill but if so it will probably be a good idea to include the hygienist in any depositions to be taken
I will be looking forward to hearing from you
RLF ml CC All Defense Counsel
Very truly yours
BUTLER BUTLER
SNOW O'MARA STEVENS & CANNADA
Enk L. Forman
4050
WILLIAM TOWNSEND REED
ASSOCIATE
LAW OFFICES OF
0024 1175
KARL WIESENBURG
Markland BUILDING - 3106 CANTY STREET POST OFFICE BOX 26
PASCAGOULA MISSISSIPPI 39567
April 2 , 1979
.
a >?
TELEPHONE 601 762-3255
Roy C. Williams Esquire Megehee Brown & Williams
Post Office Box 787
Pascagoula Mississippi 39567
Re Asbestos litigation
Dear Roy
For some reason I did not receive your letter of March 23
1979 with reference to the asbestos litigation until after
my return from Miami
I also received a copy of a letter dated March 27 1979
that from Richard L. Forman I note in this letter
he
mispelled my name and suggested that if Litton is able to
furnish the purchasing orders and lists of insulation and
lagging for piping and machinery on the ships constructed
at Ingalls yard that you may be able to proceed with the
taking of depositions in May
In accordance with the agreement that we made on March 9 1979 Litton will undertake to locate all of the purchase
orders and lists of insulation and lagging for piping and machinery that it still has available We anticipate that we will be able to give you this information sometime during the month of April
We appreciate the cooperation of both the attorneys for the
plaintiffs and the defendants in these cases
With best regards I am
Sincerely
sae
Karl Wiesenburg
KW
All Plaintiffs All Defendants
counsel counsel
4050
WILLIAM TOWNSEND REED ASSOCIATE
LAW OFFICES OF
KARL WIESENBURG
MARKLAND BUILDING . 3106 CANTY STREET POST OFFICE BOX 26
PASCAGOULA MISSISSIPPI 39567
0024
1176
April 4 1979
Br
Br Br
TELEPHONE 601 762-3255
Roy C. Williams Esquire Megehee Brown & Williams
Post Office Box 787
Pascagoula Mississippi 39567
Re Asbestos Litigation
|
Dear Roy
This letter is written as a follow to your letter of March 23 1979 and my reply of April 2 1979. We have checked the available records
of Litton on the first item of your request that is the purchase orders for insulation work on each vessel constructed converted and overhauled by the shipyard We find that there are approximately 2,500 boxes stored in four different locations Each box is approximately 2 feet by 3 feet and each contains between 50 and 100 separate files The times involved are from 1965 to date From our first inspection of the indexes it appears that the majority if not all of such files prior to 1965
were destroyed in the course of Litton's usual business practice
The physical task of going through these 2,500 boxes and separating asbestos subcontracts and asbestos purchase orders will require roughly - 600 manhours Litton would propose to pull out the relevant files with its own personnel If Litton is to make these files available by May 1 it would require the assignment of sufficient personnel at an estimated cost of 6,000.00 If the plaintiffs and defendants are willing to share this cost in accordance with Judge Roper's suggestions we will proceed to do this with our own persamel
The boxes filed do not include the requested records on the current contracts in work by Litton including the DDs and LHAS We are pulling these files and will make them available to you for reproduction without cost for our time in assembling the files as soon as they are available
With regard to your request for insulation and lagging lists for all the vessels that Litton has constructed our engineering section is determining the availability of these documents and we will furnish you this information
as soon as we receive it
With best regards I am
_ Sincerely
Karl Wiesenburg
mw
cc All Plaintiffs
All Defendants
--"
counsel counsel
whoo
.
WILLIAM TOWNSEND REED ASSOCIATE
LAW OFFICES OF
KARL WIESENBURG
MARKLAND BUILDING . 3106 CANTY STREET POST OFFICE BOX 26
PASCAGOULA MISSISSIPPI 39567
April 6 1979
fie
TELEPHONE 601 762-3255
Roy C. Williams Esquire Megehee Brown & Williams
Post Office Box 787
Pascagoula Mississippi 39567
Re Asbestos Litigation
Dear Roy
Please refer to your letter of March 23 and my replies of April 2 and 4 1979. am enclosing herewith an engineering report which indicates the availability of the insulation and lagging lists of vessels built by Litton
It appears that a large volume of the lists are still available
not at this point estimated the cost of reproducing the lists
depend on the form of reproduction desired 1. e copies of films or full scale print
We have This will the micro-
Please review this engineering report and advise me of your wishes so that Mr. Reed of my firm can coordinate the reproduction requirements
With best regards I am
Sincerely
tal
Karl Wiesenburg KW
Enclosure
cc Danny E. Cupit Esquire W. Roberts Wilson Esquire Paul Minor Esquire Rex Gordon Sr. Esquire Ransom P. Jones III Esquire
W
Drawings referred to this note are on aperture cards 35 MM single frame or reels and are stored in a vault
on East or West Bank as indicated on attached sheets
Drawings referred to this note are on 105 MM microfilm
and are stored in a vault on East or West Bank as indicated on attached ets Viewers for this film are
available at Ingalls but reproduction must be done by photographics which is quite expensive
Drawings referred to this note are on Mylar or
and are stored in a vault on East or West Bank
indicated on attached sheets
Brownline
as
Drawings referred to this note are stored in Record Retention Warehouse on Old Mobile Hwy Pascagoula
Drawings referred to this note are not not on microfilm and record copies are not retained by Ingalls
When Note 1 through 4 are referred to but no drawing
drawings
number is shown drawings are available as indicated by note but plan list was not found to indicate drawing number for insulation schedule Since insulation
_
schedule drawing number is normally one of about four BSCI numbers these drawings could be located but considerable search time could be required
WILLIAM TOWNSEND REED
ASSOCIATE
LAW OFFICES OF
Does
KARL WIESENBURG
MARKLAND Building - 3106 CANTY STREET
ves *
POST OFFICE BOX 26
PASCAGOULA MISSissippi 39567
April 9 1979
B B
B
TELEPHONE
601 762.3255
Roy C. Williams Esquire Megehee Brown & Williams
Post Office Box 787
Pascagoula Mississippi 39567
.
Re Asbestos Litigation
Dear Mr. Williams
I have today requested French Caldwell and Don Massengale to obtain the information you requested concerning the following hulls
1 No. 265 - African Comet
2 No. 266 - African Meteor
3 No. 576 - USS Walworth County
4 No. 1030 - Eagle Courier
5 No. 1205 - USS Gato
We are getting this information as expeditiously as possible As soon
as it is available we will deliver it to you along with the charges so that you will have an idea as to what the basic charges will be
Sincerely 2
4
William T. Reed
:
WTR
EARL T. THOMAS 1906-1970 PAUL TUDOR JONES 1997-1970
JOHN H. PRI~ EJR ALEX A. ALSTON JR CHARLES R. DAVIS KENNETH A. RUTHERFORD
THOMAS W. TARDWYI
THOMAS Price AlstON JONES
ATTORNEYS AT LAW
& DAVIS
SUITE 519 First National Bank building
POST OFFICE DRAWER 1532
JACKSON MISSISSIPPI 3920S
January 26 , 1979
BD
AREA CODE 601 TELEPHONE 948-6882
To
All Defense Counsel
Re
Malcolm Hinton v Armstrong Cork Company et al
Gentlemen
On Wednesday January 24 1979 Roy Williams and I met with French Caldwell and Don Masengale who gave the
following responses in connection with those requests made of Ingalls in Roy's January 5 1979 letter to Mr.
George Howell
Personnel files or folders and all
on Malcolm E. Hinton R. C. Romano
L. Jackson
time cards and James
The personnel file of each individual is available time cards from 1962 to present are
available but are on microfilm it will be
expensive to review the microfilm to re-
individual time cards
trieve 2
Identification Identification of
of the Purchasing
the various
Department
Ingalls Employees
as far back as
records will permit
Ingalls will comply with this request
IdentificationIdentification by name and address of all Subcontractors employed by the Shipyard handling any phase of insulation of vessels as far back as records permit
Ingalls has a record of all contractors from 1968 to present It also has some records of
contractors in earlier years and will make those records available
&
Page Two January 26
1979
4 Identification Identification of all Ingalls Employees who
were primarily or partially responsible for safety instruction for as far back as records
,
will permit
Ingalls records are complete from 1969 to
present 5 Identification of the Ingalls Employees whose
primary responsibility includes medical records physical examination and physical
histories
Ingalls records will identify all employees with these responsibilities from 1969 to present Ingalls will attempt to identify earlier employees who fit this classification
6
Identification of Ingalls Employees whose pri-
mary responsibility includes Quality Control
Inspection of contractors who install
insulation products
Ingalls will produce its records for 1969 to present and will attempt to identify earlier employees who fit this classification
Identification 7
Identification of Ingalls Employees who would
be familiar with the nature and use of asbestos
related products in ship design and construction including Submarines and surface vessels
Ingalls will produce a naval architect or
engineer
.
machinery 8 A complete organizational chart of the Shipyard
now and as far back as records will permit
Ingalls will produce organizational charts from
1950 forward
- A list of all operating Unions their Business
Agents Shop Stewards and description of types of employees covered
Page Three January 26
,
1979
0013 Loa
v
a
Ingalls has no record of Shop Stewards will produce all other information from
forward
it 1952
100 11
Copies of all Instruction and Safety Manuels particularly regarding use and installation of insulation products and asbestos related products whether used inhouse by Ingalls Management or given to rank and files employees
Ingalls will produce all documents from
1969 forward
A list including all information available on the number type and origin of asbestos related diseases or illnesses affecting Ingalls Employees that have been identified through any source
whatever
Ingalls will produce all documents from 1969
forward
12
List by name and type all vessels constructed or
repaired at the Shipyard which contained asbestos
products
Ingalls will produce all documents from 1940
13 forward A description of the type and number of safety
classes and instructional periods afforded Ingalls Employees including a description of the Instructions given concerning use of safety equipment insofar as such safety classes instructions and safety equipment appertaining to installation or removal of insulation products or other products containing
asbestos
- Ingalls has a few documents which it will produce in response to this request Ingalls stated that it would produce an employee who could testify
concerning safety measures
14
A listing of the documented cases of violations of safety regulations appertaining to insulation products or other asbestos related products wherein the Shipyard has been cited by OSHA or other In-
spectors for such violations and the corrective
action taken
Page Four
January 26 1979
.
a.
.
15
a There
There are no documents there have been no OSHA citations concerning asbestos
A breakdown by number and classification of the employees at the Shipyard who reside in Alabama and the employees who reside in Mississippi
Ingalls will produce a breakdown compiled in April of 1978
16
Problems to be encountered by Defense Attorneys in examining documents appertaining to asbestos containing insulation products and other asbestos
productosn vessels particularly submarines wherein
such information may be classified
Ingalls will notify defense counsel if any request made of Ingalls for production of
documents touches upon a classified area
Ingalls also informed us that it would not produce any of the above documents or employees without formal
discovery measures Roy Williams has volunteered to
subpoena the necessary witnesses and documents All counsel in Hinton and in the Alabama class action case involving
Ingallwsillwill receive appropriate notice of the depositions
If you have any
with Ingalls Ingalls please tions concerning concerning the
questions concerning our meeting give me a call if you have any quesproposed discovery please call Roy
With best wishes I am
Sincerely yours
TWT III m
Thomas W. Tardy III
LAW OFFICES OF
KARL WIESENBURG
MARKLAND BUILDING 3106 CANTY STREET
POST OFFICE BOX 26
PASCAGOUla mississippi
39567
0024
1173
April 12 1979
Br
Br
TELEPHONE 60 762-3255
Roy C. Williams Esquire Megehee Brown Williams & Mestayer
Post Office Box 787
Pascagoula Mississippi 39567
Re Asbestos Litigation
Dear Roy
Per our telephone conversation of this date I am enclosing the following
documents from Litton's files in connection with our agreement to make
available to both the plaintiffs and the defendants such information as Litton has in its files relevant to the pending asbestos cases
1
2
Sample purchase order to Badham Insulation Company of 1-30-69 Sample purchase order to Shook & Fletcher Insulation Co. of 2-13-69
( March 5 1969 survey report made by American Mutual
4
April 30 1969 U. S. Navy request on shipyard practices in combating the hazards attending the use of insulating materials with attached memorandum dated May 17 1969
5
Bryan September 12 1969 letter from G. M.
to Floyd Schultz
of insulation materials and other materials containing asbestos
6
Survey of insulation materials and other materials containing asbestos
eight legal pages
7 reply Litton's October 1 1969
to U. S. Navy concerning shipyard
practices in combating the hazards attending the use of insulating
materials
.
8
August 20 1969 letter from William B. Reitze of Mount Sinai School
of Medicine to J. W. Bryon Ingalls Manager of Safety
January 20 1970 letter from W. G. Alsip of U. S. Department of Labor to N. J. Marandino of Ingalls
Roy C. Williams Esquire April 12 1979 Page 2
10 January 30 1970 letter from M. A. Weeks to W. G. Alsip
11 February 10 1970 letter from T. G. Daughdrill to M. A. Weeks
12 February 24 1970 letter to T. G. Daughdrill from William G. Reitze
13
January 24 1972 letter from T. G. Daughdrill concerning the OSHA
emergency asbestos standards with attached five 5 letters dated
February 17 1972 to
Shook & Fletcher Insulation Co.
Bailey Carpenter & Insulation Co. J. E. Steigerwald Company Jamestown Metals Corporation Eastern Cold Storage Insulation Co.
Inc.
14 American Mutual report of occupational disease survey dated July 12 1972 compiled by S. W. Foote Industrial Hygenist
I believe that if you will review the eight report prepared by Litton in June 1969 for the Department of the Navy you will find in this report substantially everything that both the plaintiffs and the defendants asked for in their request for production of documents
I also have on hand for your inspection those copies of the insulation and lagging lists that you requested on April 9 1979 Mr. Reed's letter of April 9 1979 which Litton has made available to us
It is my understanding that you will furnish counsel for the plaintiffs
and the
of this
defleetntdear nts
with
copies
of
the papers
set
out
in
the
first paragraph
With best regards I am
Sincerely
Enclosures
Danny E. Cupit Esquire W. Roberts Wilson Esquire Paul Minor Esquire Rex Gordon Sr. Esquire Ransom P. Jones III Esquire Richard F. Pate Esquire
ROBERT ROBERT JUNIOR
C. CANNADA
C'MARA
C'MARA C'MARA
DAN
MCCULLEN
HAROLD D. JR MILLER
THOMAS THOMAS W. PREWITT
LAWRENCE J FRANCK
C. EUGENE MOROBERTS
MOROBERTS
JOHN A.CRAWFORD A.CRAWFORD
D. CARL BLACK JP
JAMES W. MARA
W. SCOTT WELCH
JAY A.TRAVIS A.TRAVIS I
.
O'MARA
CANNADA
BUTLER SNOW O'MARA O'MARA STEVENS & CANNADA
ATTORNEYS AT LAW
RICHARD L. FORMAN JAMES L. MARTIN
KENNETH W. BARTON RHESA H. BARKSDALE ALAN W. PERAY
CHARLES F. JOHNSON ROSENBLAT
STEPHEN W. ROSENBLATT HERBERT C. EHRHARDT WENDELL H. HOLMES CHRISTY D. JONES
FRED KAUTZIN
DON B. CANNADA
17TH FLOOR DEPOSIT GUARANTY PLAZA O. O. BOX 22567 22567 22567
JACKSON MISSISSIPPI 39205 60: 948-597 48-5711 11
January 18 , 1979
,
sy
i
a
Mr. Roy C. Williams Megehee Brown & Williams Attorneys at Law
Post Office Box 787
Pascagoula Mississippi 39567
Re Asbestos Litigation
SHIPYARD
SHIPYARD
SHIPYARD
Dear Roy
I have tried to reach you this morning via telephone but have been unable to do so Consequently I am writing you concerning your proposed letter of January 5 to Mr. George Howell
which you discussed yesterday at the meeting in Watkins & Eager's
office
We represent Illinois Inc. National Gypsum Company and Nicolet Industries Inc. At the moment I do not know that these companies have been made party defendants in all of the suits which have been filed in Mississippi They have been made defendants in some of these cases I understand approximately
twelve cases have been filed in the Federal District Court in
Biloxi by Mr. Paul Minor as attorney for plaintiffs These are
the cases I have in mind when I say that we do not know if our
clients have been named as defendants I frankly do not mean to say that their not being named as defendants in some of the suits has any material bearing on your proposed letter to Mr. Howell
After reviewing your proposed January 5 letter to Mr. Howell
we do not have any suggestions as to additional information which should be requested from Ingalls
At the meeting yesterday you mentioned Ingalls had raised the question of it being reimbursed for cost of obtaining information pertaining to any of its employees and working conditions in its yards etc. We of course cannot expect Ingalls to furnish the various defendants information at its own cost however it will be necessary before we can agree to pay a
Mr. Roy January Page 2
C. Williams
18 1979
part of such costs that
dollarwise in order to
such costs
we have some idea as to the amount
obtain authority from our clients to
incur
If you would permit me to do so I would suggest that consideration be given to an approximate cost and you let us have the benefit of same We will immediately take it up with our
clients
With kindest personal regards we are
Very respectfully yours BUTLER SNOW O'MARA STEVENS & CANNADA
ew
.
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