Document QJM91LZQq41wXm6BjZ32wxpL7

// MANAGER T. E. MEYER____________ DATE SEPTEMBER 23. 1988 UNIT LIGHT OLEFINS III QTR/YR 4TH - 1988 BA AREA OLEFINS DPMC COMPLIANCE AUDITS Audit Subject: HEALTH & SAFETY TRAINING RECORDS AUDIT PLAINTIFF'S EXHIBIT SH-2385 Participants in Opening Conference: K. M. Leach E. P. Manley________________________ Participants in Closing Conference: K. W. Leach E. P. Manley Reference Documentation: OSHA 1910 - DPMC Health & Safety Order Book. Compliance Issues Revealed by Audit: Complete listed Health & Safety training records by year end 1988. Implement bi-annual Smoke House Training by year end 1988.________________________________________________________ Corrective Action Plan (Including Designated Responsible Individuals): Implement Smoke House Training for 1988. Comments: See attached sheets. Compliance Date: SAFETY.01 OLEFENG Follow-Up Audit Date: LAM 002754 BPMC-08883 MANAGER UNIT BA AREA T. E. MEYER LIGHT OLEFINS III OLEFINS DATE SEPTEMBER 23, 1988 QTR/YR 4TH - 1988 DPMC COMPLIANCE AUDITS (CONT'D) Audit Subject: Health & Safety Training Records 1. Hearing Conservation________________________________________ ______ Training Records 65% complete for 1988.__________________ 2. Warning Signs - Employees questioned were familiar with S-112. 3. Hazard Communication - Training records 50% complete for 1988. 4. Embryo/Fetus Program - Current, Record on file in Industrial Hygiene. 7. Emergency Action Plan - Training Records 90% complete for 1988. Training done by monthly Safety and Emergency Drills._____________________________ 10. Portable Fire Extinguishers - Training Records 25% complete for 1988. 12. Respiratory Protection - 1) Training Records 68% complete for 1988. 2) Implement Smoke House Training before year end 1988._______________ 13. Asbestos - Training Records 45% complete for 1988. SAFETY.F15 0LEFENG lam 002755 DPMC-08884 DPMC COMPLIANCE AUDITS HEALTH & SAFETY TRAINING Unit/Area Light Olefins III______ Date: September 23, 1988 Reference: See "Health & Safety Training Audit - Reference Document" for individual references and more information or requirements. Primary references are the OSHA 1910 Standard and DPMC H&S Order Book. Audit Items: CATEGORY AUDIT 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Hearing Conservation .............................................. R Warning Signs ............................................................ K Hazard Communication .............................................. R&P Embryo/Fetus Program .............................................. R LPG Storage and Handling Facilities. . . . P (N/A) Storage Tanks................................................................ P (N/A) Emergency Action/Emergency Response. . . . R Fire Brigade................................................................ R (N/A) Portable Fire Extinguishers................................ R Hazardous Waste Operations ................................ R (N/A) Emergency Response Teams ..................................... R Respiratory Protection ......................................... R Asbestos......................................................................... R Lead...................................................................................K (N/A) Aerial Lift Equipment..............................................R (N/A) Powered Industrial Trucks (Forklifts). . . R (N/A) Cranes.............................................................................. P or R (N/A) Slings.............................................................................. K (N/A) Mechanical Power Presses.....................................P or R (N/A) Welding.............................................................................. P or R (N/A) R = Records P = Written procedure, training manual, etc. K = Knowledge, audit by interview SAFETY.F15 OLEFENG LAM 002756 DPMC-08885 e.rf- MANAGER W. J. DANIELS UNIT BD/HT/IP BA AREA OLEFINS DATE SEPTEMBER 22, 1988 QTR/YR 4TH - 1988 DPMC COMPLIANCE AUDITS Audit Subject: HEALTH & SAFETY TRAINING RECORDS AUDIT Participants in Opening Conference: D. C. Brooks________________________ E. P. Manley Participants in Closing Conference: D. C. Brooks E. P. Manley Reference Documentation: OSHA 1910 - DPMC Health & Safety Order Book. Compliance Issues Revealed by Audit: None, all records current for 1988. However, bi-annual Smoke House Training due before year end 1988. Corrective Action Plan (Including Designated Responsible Individuals): Implement Smoke House Training for 1988. Comments: See attached sheets. Compliance Date: SAFETY.01 OLEFENG Follow-Up Audit Date: LAM 002757 DPMC-08886 MANAGER UNIT BA AREA W. J. DANIELS BD/HT/IP OLEFINS 2 DATE SEPTEMBER 22, 1988 QTR/YR 4TH - 1988 DPMC COMPLIANCE AUDITS (CONT'D) Audit Subject: Health & Safety Training Reference Document_________ 1. Hearing Conservation____________________________________________________ ______ Current - June 1, 1988__________________________________________________ 2. Warning Signs - Employees questioned were familiar with S-112. 3. Hazard Communication - Done - January 1988_________________________ 4. Embryo/Fetus Program - Current 1988 6. Storage Tanks - In Hurricane Procedures Manual. 7. Emergency Action Plan - Current, training done February 1988. 10. Portable Fire Extinguishers - Annual training done 4/88. 12. Respiratory Protection - 1) Annual Training done July 1988. 2) Bi-annual Smoke House Training due 1988. 3) Fit Testing done May'88. 13. Asbestos - Annual training completed March 1988. SAFETY.F15 OLEFENG LAM 002758 DPMC-08887 DPMC COMPLIANCE AUDITS HEALTH & SAFETY TRAINING Unit/Area BD/HT/IP_________________ Date: September 22, 1988 Reference: See "Health & Safety Training Audit - Reference Document" for individual references and more information or requirements. Primary references are the OSHA 1910 Standard and DPMC H&S Order Book. Audit Items: CATEGORY AUDIT 1. Hearing Conservation .............................................. R 2. Warning Signs ............................................................ K 3. Hazard Communication .............................................. R&P 4. Embryo/Fetus Program .............................................. R 5. LPG Storage and Handling Facilities. . . . P (N/A) 6. Storage Tanks................................................................ P 7. Emergency Action/Emergency Response. . . . R 8. Fire Brigade................................................................ R (N/A) 9. Portable Fire Extinguishers................................ R 10. Hazardous Waste Operations ................................ R (N/A) 11. Emergency Response Teams ..................................... R (N/A) 12. Respiratory Protection ......................................... R 13. Asbestos..........................................................................R 14. Lead...................................................................................K (N/A) 15. Aerial Lift Equipment..............................................R (N/A) 16. Powered Industrial Trucks (Forklifts). . . R (N/A) 17. Cranes.............................................................................. P or R (N/A) 18. Slings.............................................................................. K (N/A) 19. Mechanical Power Presses.....................................P or R (N/A) 20. Welding.............................................................................. P or R (N/A) R = Records P = Written procedure, training manual, etc. K = Knowledge, audit by interview SAFETY.F15 OLEFENG LAM 002759 DPMC-08888 MANAGER UNIT BA AREA $. A. GRANT PYROLYSIS II/III OLEFINS DPMC COMPLIANCE AUDITS DATE SEPTEMBER 21. 1988 QTR/YR 4TH - 1988 Audit Subject: DPMC COMPLIANCE AUDIT - HEALTH & SAFETY TRAINING REFERENCE DOCUMENT______________________________________ Participants in Opening Conference: Participants in Closing Conference: K. D. Yielding_____________________ E. P. Manley K. D. Yielding E. P. Manley Reference Documentation: Book. OSHA 1910 Standard & DPMC Health & Safety Order Compliance Issues Revealed by Audit: no compliance issue.______ Smoke House Training due in 1988 - Corrective Action Plan (Including Designated Responsible Individuals): Implement Smoke House Training before year end. Comments: All records in compliance - see attached sheets. Compliance Date: Follow-Up Audit Date: SAFETY.01 OLEFENG U/W 002760 DPMC-0888S MANAGER S. A. GRANT UNIT PYROLYSIS II/III BA AREA OLEFINS 2 DATE SEPTEMBER 21. 1988 QTR/YR 4TH - 1988 DPMC COMPLIANCE AUDITS (CONT'D) Audit Subject: Health & Safety Training Reference Document 1. Hearing Conservation____________________________________________ Annual Records current 2/88__________________________________ 2. Warning Signs - Employees questioned were familiar with S-112. 3. Hazard Communication - Records current. No new chemicals added in the last few years._____________________________________________________________________ 4. Embryo Fetus - Records current. 6. Storage Tanks - In Pyrolysis II/III Training Manuals 2 3C3-8. Add Flood Control Procedures to Training Manuals. 7. Emergency Response Plan - By Safety Drills. June 1988___________ 9. Portable Fire Extinguishers - Annual Training Current for 1988. 12. Respiratory Protection - 1) Annual Training current for 1988, 2) Smoke House Training due in 1988, 3) I.H. Fit Testing current, February 1988. 13. Asbestos - Records current for 1988. SAFETY.F15 OLEFENG LAM 002761 DPMC-08890 DPMC COMPLIANCE AUDITS HEALTH & SAFETY TRAINING Unit/Area Pyrolysis II/I11_______ Date: September 21, 1988 Reference: See "Health & Safety Training Audit - Reference Document" for individual references and more information or requirements. Primary references are the OSHA 1910 Standard and DPMC H&S Order Book. Audit Items: CATEGORY AUDIT 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Hearing Conservation .............................................. R Warning Signs ............................................................ K Hazard Communication .............................................. R&P Embryo/Fetus Program .............................................. R LPG Storage and Handling Facilities. . . . P (N/A) Storage Tanks................................................................ P Emergency Action/Emergency Response. . . . R Fire Brigade................................................................ R (N/A) Portable Fire Extinguishers................................ R Hazardous Waste Operations ................................ R (N/A) Emergency Response Teams ..................................... R (N/A) Respiratory Protection ......................................... R Asbestos......................................................................... R Lead.................................................................................. K (N/A) Aerial Lift Equipment..............................................R (N/A) Powered Industrial Trucks (Forklifts). . . R (N/A) Cranes..............................................................................P or R (N/A) Slings.............................................................................. K (N/A) Mechanical Power Presses.....................................P or R (N/A) Welding..............................................................................P or R (N/A) R = Records P = Written procedure, training manual, etc. K = Knowledge, audit by interview SAFETY.F15 OLEFENG LAM 002762 DPMC-08891 MANAGER UNIT BA AREA W. J. DANIELS BD/HT/IP OLEFINS DPMC COMPLIANCE AUDITS DATE JULY 11, 1988 OTR/YR 3RD 1988 Audit Subject: S-125 ASBESTOS Participants in Opening Conference: B. R. Parker________________________ E. P. Manley________________________ Participants in Closing Conference: B. R. Parker E. P. Manley Reference Documentation: DPMC Complex Order Book Compliance Issues Revealed by Audit: None. Corrective Action Plan (Including Designated Responsible Individuals): None______________________ See comment on Health & Safety Audit Sheet under 2A: Work Practices. Comments: Compliance Date: SAFETY.FRM OLEFENG 1 None Follow-Up Audit Date: None DPMC-0889 LAM 002763 DPMC COMPLIANCE AUDIT ASBESTOS Unit/Area BD/HT/IP_________ Date July 11, 1988 Reference: S-125, Asbestos Audit Items: 1. Labelinq/Signs: A. Are Unit boundary signs in place, i.e., near the plot edge and/or control room entrance? Yes, signs are in place. B. Does Operations/Maintenance know how to label bagged insulation? (1) Pre-labeled bag - Yes (2) Tagged - Yes C. Are warning signs being used? (1) Around asbestos work in progress - Yes (2) Are correct signs being used? Area vs Warning - Yes 2. Work Practices: A. Does Operations/Maintenance know how to get insulation tested for asbestos? Yes, by Industrial Hygiene. B. Does Operations/Maintenance know the precautions/procedures for handling/disposal of asbestos materials? (1) Wet method - Yes (2) Barricades with signs - Yes (3) Protective equipment - coveralls, respirator - Yes 3. Work Permits: A. Does Operations know permit requirements, i.e., coveralls, respiratory, signs? - Yes B. Are permits properly marked? No Permits in force at time of audit. C. Are MSDS sheets available? Yes, in Control Room. COMMENTS: Work Practices 2A - Review with Shift Foremen and Operators through Safety Meetings, the Inspectors to call to test insulation for asbestos. 1. G. L. Buchanan - 7517/7420 2. H. E. Craddock - 7926/7420 3. W. L. Neal - 7370 ' SAFETY.FM9 OLEFENG DPMC-08893 LAM 002764 MANAGER S. A. GRANT UN IT PY-2, STF-OP-II X BA AREA OLEFINS DPMC COMPLIANCE AUDITS DATE JULY 11. 1988 OTR/YR 3RD 1988 Audit Subject: S-125 ASBESTOS Participants in Opening Conference: K. W. Jones E. P. Manley________________________ Participants in Closing Conference: K. M. Jones E. P. Manley Reference Documentation: DPMC Health & Safety Orders Compliance Issues Revealed by Audit: None. Corrective Action Plan (Including Designated Responsible Individuals): None __________________________________________________________ See comment on Health & Safety Audit Sheet under 2A: Work Practices. Comments: Compliance Date:NoneFollow-Up Audit Date:None SAFETY.FRM OLEFENG 1 DPMC-08394 LAM 002765 DPMC COMPLIANCE AUDIT ASBESTOS Unit/Area PY2-STF-OPII-X Date July 11, 1988 Reference: S-125, Asbestos Audit Items: 1. Labelinq/Siqns: A. Are Unit boundary signs in place, i.e., near the plot edge and/or control room entrance? Yes, signs are in place. B. Does Operations/Maintenance know how to label bagged insulation? (1) Pre-labeled bag - Yes (2) Tagged - Yes C. Are warning signs being used? (1) Around asbestos work in progress - Yes (2) Are correct signs being used? Area vs Warning - Yes 2. Work Practices: A. Does Operations/Maintenance know how to get insulation tested for asbestos? Yes, by Industrial Hygiene. B. Does Operations/Maintenance know the precautions/procedures for handling/disposal of asbestos materials? (1) Wet method - Yes (2) Barricades with signs - Yes (3) Protective equipment - coveralls, respirator - Yes 3. Work Permits: A. Does Operations know permit requirements, i.e., coveralls, respiratory, signs? - Yes B. Are permits properly marked? No Permits issued for asbestos removal at time of audit. C. Are MSDS sheets available? Yes, in Control Room. COMMENTS: Work Practices 2A - Review with Shift Foremen and Operators through Safety Meewt.in., gjws,, twh.ew Inspectors to call to test------------------- ----- ----- "------------------ ------------------ ' in:sulation for asbestos.------------------------------1. G. L. Buchanan - 7517/7420 2. H. E. Craddock - 7926/7420 3. W. L. Neal - 7370 SAFETY.FM9 OLEFENG DPMC-08895 LAM 002766 D PM C 08882.1 J) *3 or f~\ >3 .0 LAM 002753 f 'p ' ist>j c//-^9 s ` f/ D -lc c/'