Document QJ7L90d4V62e0v7xpgGOm73R

ABDOO172735 CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING HO:' EFFECTIVE DATE: SUPERSEDES: PAGE: APPROVED BY: TITLE: A Each employee Is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet Is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are. to be administered to all employees. This testing will help pinpoint needed areas for further safety training. -a;- t ABDOO172736 -J LABORATORY DEPARTMENT EMPLOYEE SAPETY TESTING Attachment "A" Page 2 of 6 Date Name 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant?. A. Visitors B, Contractors Employees All of the above 2. Who must abide by department safety rules and regulations whilerin a given department 'area in the plant? A. B. C. (^) Department employees only Visitors other than contractors Contractors Every one - 3. -Good housekeeping results in improvement in: Product output Employee morale Safety conditions and reduced injuries Product quality All of the above 4. A person who has an injury must report the .injury to: (B> Hi* supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild del ergcut, according to the manufacturer's instruetions D. Respirators do not need to be washed ABD00172737 Attachment "A" Page 3 of __6 .6 What should an employee know in order to perform a job safely? A. B. (Tp D. How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems # 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A.. B. C. C Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. B. / D. The vinyl reactor and vinyl dryer areas Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? (^aT) B. C. D. At the breaker box with a lock At the start/stop switch with a lock At the stop/start switch with a tag At the stop/start switch with a special pin only 10. Employee smoking is permitted only.in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops Designated brenkroom area All areas mentioned 11. Any. person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend (CJ Immediate Supervisor D. Security Guard E. Trainin g Supe rvisor t t t ABDO0r72738 ; J ' ' " ^ `` Attnchiiient "A" Fug4 C A f 12 A person should always wash his hands after handling any chemicals before he: A. Docs the next job Docs reports or similiar paperwork C. Enters the cost warehouse D. Eats or smokes * 13. Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? (tC:, 81 (D 61 c. 62 D. 63 IS. What is the correct plant phone number for sounding the VCM vapor release alarm? 61 IL 62 c. 81 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? (a; c. D. 63 81 62 61 17. Who is authorized to perform repair work on respirators? c. D. Instrument :r,v:hani cs only Appointed, qualified persons only Shi ft moc.han i cs Shift supervisors ABDOO172739 Attachment "A" Rage 5 of__^ 18. Arc all Conoco plant personnel required to participate in the VCM health training? Yes B. No f . '' 19. before entering a vessel of any Kind, it is absolutely necessary that all lines to the vessel be blanked off? 20. Mien checking out a tank for entry, oxygen indicator sjtould read - A. 15$ - 20$ B. 20$ or above C. Zero j\ 21. You should never talk to a technician while hc/she is operating a laboratory mill. (T) True B. False 22. V.'ho is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians Compound Techr,ici ans Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? A. Resin Technician B. Resin Technician Lead Technician Lead Technician D. Lveryone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? The area where the transportation trailer was located Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse 'ABDOOl 72740 ' . si^r. -t . . i/CvA- ' Attachment. "A" Pape 6 of 25. All trash, confound and resin containers arc required to be covered with a lid because? A. Dust problems' B. Better 1! o u s ke c ning (^^U-0S1IA requirement due to the-exposure of VCM D. Plant safety rule 26. The scale on tlie Honeywell unit is calibrated to read from? 0-10 PPM 10-20 PPM 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and.let then report it. Don't worry about it. because it is someone elsc's department Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible for housekeeping i.n the laboratory? A- Your Supervisor J>. The janitor <^T7) The person doin<; the work 20. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. B. C. (^~~pT) E. Gloves Gop.ftlcs or face shield Apron AM of the above None of the above 30. In preparin'; any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before cat in'; B. Before j;oir.'; home Before p,oin a, to bathroom Before you do anything else