Document QJ1JL6ZLQrZw1bGpzg36405j6
HEATINC VENTILATING AIR CONDITIONING GUIDE 1941
GENERAL REQUIREMENTS
In general, air conditioning apparatus for industrial purposes must be capable of absorbing heat from various sources such as machinery power, electric lights, people, sunlight and chemical reaction; of warming or cooling to any desired temperature, and of providing ample air supply at all times. Refrigeration may or may not be required, depending upon natural conditions, the required relative humidity and the maximum permissible temperature. Washing, purifying and recirculating of the air may be desirable. Good distribution is essential for the control of air motion and for the prevention of uneven conditions. Accurate, sensitive and reliable automatic control of. humidity or temperature, or both, is vital in most cases.
Ordinarily, outside weather conditions and the ventilation required for workers are of secondary importance in relation to the total work to be done by the air conditioning system. In extreme cases of high concentra tion of industrial heat from machinery and ovens the error of entirely omitting the heat gain through the building structure would not be serious. At the other extreme, where low temperatures must be produced with refrigeration and where comparatively little power is used for driving the machinery, the heat gain through the building structure will become the major factor in determining the size of equipment and in this case the ventilation requirement assumes a normal degree of importance.
Buildings which are to be air conditioned should therefore be designed with careful consideration of overall cost and efficiency. Condensation resulting from high humidities must be prevented by suitable materials and construction, or else collected and drained to prevent loss of product or quick deterioration of the structure. Air leakage or filtration may add greatly to operating costs or make the maintenance of low humidities' (relative or absolute) wholly impossible. Low temperatures require good insulation.
It is apparent that the subject of air conditioning for industrial processes is extensive and greatly involved, and that a detailed treatment ^there fore beyond the scope of this book. A few of the salient points of the general subject are covered in this chapter.
CLASSIFICATION OF PROBLEMS
In general, any industrial air conditioning problem may be listed under one or more of the following five classes:
1. Control of Regain.
2. Control of Rate of Chemical Reactions.
3. Control of Rate of Biochemical Reactions.
4. Control of Rate of Crystallization. . 5. Elimination of Static Electricity.
CONTROL OF REGAIN
In the manufacture or processing of hygroscopic materials such as textiles, paper, wood, leather, tobacco and foodstuffs, the temperature and relative humidity of the air have a marked influence upon the rate of production and upon the weight, strength, appearance and general
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CHAPTER 38. INDUSTRIAL AIR CONDITIONING
quality of the product. This influence is due to the fact that the moisture content of materials having a vegetable or animal origin, and to a lesser extent minerals in certain forms, comes to equilibrium with the moisture of the surrounding air.
In industries where the physical properties of a product affect its value, the percentage of moisture is of special importance. With increase in moisture content, hygroscopic materials ordinarily become softer and more pliable. Standards of regain are firmly fixed in trade with fair penalties for excesses. Deficiencies result in loss of revenue to seller and loss of desirable quality to buyer.
Manufacturing economy therefore requires that the moisture content be maintained at a percentage favorable to rapid and satisfactory manipu lation and to a minimum loss of material through breakage. A uniform condition is desirable in order that high speed machinery may be adjusted permanently for the desired production with a minimum loss from delays, wastage of raw material and defective product.
In the processing of hygroscopic materials, it is usually necessary to secure a final moisture content suitable for the goods as shipped. Where the goods are sold by weight, it is proper that they contain a normal or standard moisture content.
MOISTURE CONTENT AND RECAIN
The terms moisture content and regain refer to the amount of moisture in hygroscopic materials. Moisture content is the more general term and refers either to free moisture (as in a sponge) or to hygroscopic moisture (which varies with atmospheric conditions). It is usually expressed as a percentage of the total weight of material. Regain is more specific and refers only to hygroscopic moisture. It is expressed as a percentage of the bone-dry weight of material. For example, if a sample of cloth weighing 100.0 grains is dried to a constant weight of 93.0 grains, the loss in weight, or 7.0 grains, represents the weight of moisture originally contained. This expressed as a percentage of the total weight (100.0 grains) gives the moisture content or 7 per cent. The regain, which is expressed as a percentage of the bone-dry weight, is 7 0 or 7.5 per cent.
The use of the term regain does not imply that the material as a whole has been completely dried out and has re-absorbed moisture. During the processing of certain textiles, for instance, complete drying during manu facturing is avoided as it might appreciably reduce the ability of the material to re-absorb moisture. A basis for calculating the regain of textiles is obtained by drying under standard conditions a sample from the lot and the dry weight thus obtained is used as a basis in the .calcu lations to determine the regain.
The moisture content of an hygroscopic material at any time depends upon the nature of the material and upon the temperature and especially the relative humidity of the air to which it has been exposed. Not only do different materials acquire different percentages of moisture, after prolonged exposure to a given atmosphere, but- the rate of absorption or drying out varies with the nature of the material, its thickness and density.
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