Document Q8BzkwKBLmV9EQ8bjd8x754L

E. I. d u Po n t d e Ne mo u r s & Co mp a n y INCORPORATED Wil min g t o n , De l a w a r e 19898 CHEMICALS AND PIGMENTS DEPARTMENT JACKSON LABORATORY cc R. S, Weis, B-17202 P, A, Hopkins, B--17249--4 July 9, 1982 PERSONAL & CONFIDENTIAL J. P. GLAS, B-17206 B. F. KENNEDY, B-17249-2 COLORED PIGMENTS R&D: PROCESS IMPROVEMENT/BUDGET REVIEW The attached charts were used at our June 30 Review. I would be happy to meet with you if clarification is needed. yuJt P. A. WRIEDE PAW/pq Attach. NEWARK PROGRAM REVIEW D. GRAY 6/30/82 DUP050145463 N 26429.01 REVIEW ITEMS PROCESS IMPROVEMENT PHASE I PHASE II QUALITY PERFORMANCE OTHER DOCUMENTATION PROGRAMS COST EFFECTIVENESS PROGRAMS DUP050145464 PROCESS IMPROVEMENT .PHASE I DOCUMENTATION SCHEDULE ACTUAL FINAL P R 0 C E S 5__________, I II III IV TOTAL 7 29 10 57 30 _ 37 103 COMPLETE BY 9/82 VS 12/82 NEWARK 10 JL 26 DUP050145465 PROCESS IMPROVEMENT PHASE II PRODUCT/PROCESS SPECIALIST PROCESS AUDITS START 6/82 PROCESSIBILITY/QUALITY REPRODUCIBILITY EDIT/REVISE BATCH CARDS (OPERATING INST.) TRAIN OPERATING PERSONNEL PLANT TRIALS TROUBLE SHOOT DEFINE REQUIRED LABORATORY WORK DUP050145466 f GROUP INORGANICS CONT. UNIT YELLOW ORANGE ZINC PRIMROSE 1982 F/C M LBS. 7842 2958 1720 970 BATCH MOLYBDATE 4113 KROLOR YELLOW ORANGE 4146 1995 % OK P E fIFORMANCE 3 YEAR AVE. *79.*80,'81 1982 5 MONTH AVE. COMMENT 79 93 60 26 EQUIPMENT; FLOW CONTROL 98 100 70 63 LAB/PLANT WORK 59 93 72 93 72 95 DUP050145467 GROUP AZO PIGMENTS 1982 F/C M LBS. % OK PERFORMANCE J YEAR" AVC...........1982---------- *79,*80,'81 5 MONTH AVE. COMMENT WATCHUNS RED 880 BON RED 214 DALAMAR YELLOW 272 -OUINACRIOONE 1686 COPPER PHTHALOCYANINE 1827 56 30 55 73 72 87 74 92 84 76 DUP050145468 OTHER PROGRAMS . PRODUCT STANDARDS UPDATE REPLENISH SUPPLY REPLACEMENT NEW PRODUCTS SCHEDULE ACTUAL I,II 111,1V 183 14 20 6 12 + 4 NEW PRODUCTS . PRODUCT RELEASE UPDATE METHODS/SPECIFICATION 12/82 ON SCHEDULE . COMPUTER COLOR READING INSTRUMENTAL RELEASE SPECIFICATIONS - 12/82 ON SCHEDULE . RAW MATERIAL SPECIFICATION UPDATE COMPLETE BY 12/82 10/82 DUP050145469 PROGRAM QUALITY IMPROVEMENT/COST REDUCTION/FACILITIES IMPROVEMENT AZO PIGMENTS RAW MATERIAL/YIELD LABOR/ENERGY QUALITY PROGRAM/INCENTIVE IMPROVE CLARIFICATION ELIMINATE/UPGRADE FACILITIES INCENTIVE $190M INORGANICS STATUS/INCENTIVE BAUER MILL CHARACT. COMPLETE DUST CONTROL NROI 108*+ FLOW CONTROL C/U INSTALL 7/82 QUALITY NROI 75* BATCH MOLYBDATE/COMPONENT CONTINUOUS TRIALS 5325M/YR. GENERAL REDUCE PRESS WASHING TIME PLANT TRIALS LABOR/WATER PRODUCTIVITY/QUALITY DUP050145470 NEWPORT PRODUCTIVITY IMPROVEMENT PROGRAM II Q - 82 REVIEW .... '..... ... S.A. DOMBCHIK 6/30/82 DUP050145471 N 26429.02 11 Q FORECAST PROCESS IMPROVEMENT/DOCUMENTATION - ON SCHEDULE SPECIFICATIONS - ON SCHEDULE FACILITIES - NOTHING FORECASTED CPC WASTE STREAM CONTROL - DEFINE ALLOWED GATE LOSS - KEY TO SUCCESS FOR REMOVAL (EAST DECANTER) - MANAGE USE OF SLUDGE BY DRP KEROSENE - ACTIVE DUP050145472 PROCESS IMPROVEMENT/DOCUMENTATION (28 GOAL) 11 Q COMMITMENT - 9 APPROVED - 10 NEW APPROVALS N-7102 (RT-790) - I Q EXCEPTION DIHYDRO QA N-8510 (BT-284, 425, 282) N-7609 (RT-792) N-8700 (BT-383) III Q COMMITMENT - 18 APPROVED - 10 CIRCULATING - 5 WRITTEN - 6 SPECIFICATIONS (108 VS. 117 GOAL) II Q COMMITMENT - 93 APPROVED - 95 (27 OF 31 N-CODES/NEWARK) DU P050145473 CPC WASTE STREAM CONTROL GATE LOSS - SPECIFICATIONS. ' 2l 500 PPD ALLOWED (BIRD TEST) ` X 2000 PPD PEAK LOSS (SIMULATION) GATE LOSS - ACTUAL IIQ ~6DQ PPD (I Q - 540 PPD) ' LOW PRODUCTION ` UNDERSTATED ` SOURCE CHANGE DRP START UP ' LAGOONS HIGH AT 1000 PPD ` SLUDGE OK ON AIR DRYING (DIRT) CQNJAmi ' EAST KEROSENE DECANTER - 2ND START UP ' ISOLATION - CRUDE (IMPLEMENTED) - BDG ROTARY (DELAYED TO III Q) - PRESSES (IMPLEMENTING) ' BB SEPARATION - IMPLEMENTED * DAY TO DAY CONTROL NEEDS ATTENTION - WRITTEN INVESTIGATIONS il l.JQ FORECAST PROCESS IMPROVEMENT/DOCUMENTATION - ON SCHEDULE SPECIFICATIONS - ON SCHEDULE HT DROWNING FACILITIES - BASIC DATA CPC WASTE STREAM CONTROL - CONTAINMENT (300 PPD)