Document OzEv4MgZVR1dN8zZeXL0L0B2e

FILE NAME: WR Grace (WRG) DATE: 1970 DOC#: WRG079 DOCUMENT DESCRIPTION: 1970 Architectural Catalog File on Mono-Kote fireproofing. im i. i i i V l t . f i . fi 'i S r W t Sweet's Construction Division McGraw-Hill Information Systems Company 330 W. 42nd Sf., New York, N.Y. 10026 r . . Copyright I960 Sweot't Construction D m iio n , McGrow-HiM Information rt7 C Ce^cany IV IO IM O -K G T E Mono-Kote is the trade name for a fire protection m aterial de veloped by Construction Products Division, W. R. Grace & Co specifically for fast application, high fire resistance, and low cost. The m aterial is spray applied by any one o f several plastering machines. Mono-Kote is a cementitious, mill-mixed material requiring only the addition o f water at the job. It is applied directly to steel, concrete and other surfaces requiring fire protection. r ir ? a ^n M T H u i^ i r in c ^ n u u r ii^ L a TECHNICAL DATA FIRE RESISTANCE: Mono-Kote has been tested and rated according to ASTM E-119 by the Underwriters' Laboratories, Inc. The material bears the U. L label under a quality control inspection program. Fire resistance ratings and details fo r varied structural systems are available on request. Mono-Kote has been tested fo r other properties such as corrosion re sistance. deflection, bond-impact, surface hardness. These tests comply with G.SJL requirements and are available upon request. FIRE HAZARD: Tested and reported in accordance with ASTM E-84 by Underwriters' Laboratories. Inc. Flame Spread-10, Fuel Contributed- 5 , Smoke Developed-O. ' . DRY DENSITY: Approximately 22 p.c.f. U. L., Inc. lists 18 p.c.f. minimum average density. 'TRENGTH TO STEEL OR CONCRETE: More than 500 lb. per sq. ,i set and dry. COMPRESSIVE STRENGTH: (2 in. cubes): More than 70 psi. RESISTANCE TO AIR EROSION: Independent laboratory test subjected standard, machine-applied Mono-Kote surface to winds exceeding hur ricane velocity . . . over 100 M.P.H. for 87 hours . . . with no erosion. Copies of test description available. SOUND ATTENUATION: The combination o f beams and ceiling when fireproofed with Mono-Kote gives sound absorption o f .50 to .85 de pending upon the ratio o f beam area to flat area. This is o f value to the the fdireespigronoefredinaarecacoism'ppalisrthoinfgaapttleennuumatioanboovbejeacftiinveissh,eedscpeeicliinagll.y when SPECIFICATION (SHORT FORM): Sprayed fireproofing material shall be Mono-Kote as manufactured by Zonoiite, Construction Products Divi sion, W. R. Grace & Co. or its processing distributor. It shall be applied by machine to the thickness required by local codes and in the areas shown on the drawings. The method o f mixing and application shall comply with the manufacturers recommendations. --O N O L IT E ^ M O N O -K O T E 3 SYSTEM FIRE RESISTANCE R A TIN G S (PARTIAL SUMMARY) DESCRIPTION RATING UnOerwrlteri* laboratories, Ine. Retardant number Report 2 V i" Concrete Fill-Mono-Kote 7/ t " Thick Following Contour. 3 hrs. 21-3 4374 1 % ' DECK 2 V i ' Concrete Fill Mono-Kote % ' Thick Following Contour. 2 hrs. 294-2 4374-31 2 V i' Concrete Fill Mono-Kote >#* l ; in flute and >#,* on fla t plate. 3 hrs. 52-3 4374-18 2 V i' Concrete Fill-Mono-Kote 5 / in flute and fa " on fla t plate. 2 hrs. 228-2 4374-18 2 V i* Concrete Fill-Mono-Kote X* in flute and V i" on flat plate. 3 hrs. 205-3 4374-26 COMPOSITE FLOOR-BEAM 2 V i" Concrete Fill-Mono-Kote V i" in flute and % ' on flat plate. 2 hrs. 257-2 4374-25. 2 V i' Concrete Slab Mono-Kote V i* Thick under slab. 2 hrs. 99-2 4374-9 BEAMS A ` ... -- COLUMNS V i' Mono-Kote following contour of the member. 4 hrs. 40-4 4374-24 Composite stud). beam (shear strap on VS........................ V i ' - - ....................... 4 hrs. 3 hrs. 257-2 216-3 4374-25 4339 Mono-Kote following contour of the Column -- Min 14WF228 VS X V 4 '............................ ___________ ........................ All Columns 2 V i ' ............................ 1 % '............................ _________________ W S.................................. Minimum Column 14WF228-- MonoKote wrth % * U. L.. Inc. approved board on one flange. l V i ' .................................. l VS'/ e ' .................................. ........................ - ------ ------- - ------ - " I >> I l O T A X t 4 hrs. 3 hrs. 4 hrs. 3 hrs. 2 hrs. 37-4 32-3 15-4 17-4 7-2 4374-21-23 4374-21-23 4374-8 4374-13 4374-13 E SQ 4 hrs. 3 hrs. 2 hrs. 46-4 4374-30 37-3 4374-30 22-2 4374-30 je g T 'J - W . -R. G R A C E & C O . /7 7 0 : r SPECIFICATIONS ;c o j ) Work Included Provide all lebor. materials and equipm ent required for complete installation of all sprayed fireproofing and related work as shown on the drawings or specified herein. and in accordance w ith all applicable re quirements of the Contract Documents. b) Work Not Included 1. S tructural Steel encased in Concrete. 2. Trowelled plaster fireproofing in speci fied under appropriate section. 1 The cleaning of the surfaces to receive sprayed fireproofing. - c) Codes and Regulations This specification shall be supplemented by the applicable requirements of the B uilding Codes and a ll authorities having jurisdiction. Conflicts a n d /o r discrepancies between Contract Documents, ordinances, etc., noted by the subcontractor shall be immediately brought to the arch ite ctl attention. MATERIALS a) The sprayed fireproofing shall be eementi- tious setting-type, and shaM be Mono-Kote as manufactured by Construction Products Division. W. R. Grace A C o , o r its process ing distributors. AM m anufactured m aterials s ha ll be m illmised and shall be delivered in onginal, unopened packages bearing the name of the product, the manufacturers name and the Underwriters* Laboratories. Inc. Label. The materials shall be stored off the ground, under cover, and away from dam p surfaces. M aterials shall be kept dry u n til ready fo r use. Matarials tha t hava been esposed to water before actual use shall be discarded. - b) Water shall be dean, fresh and free from organic and mineral im purities which would be harm ful to the sprayed fireproof ing materials. shall be protected w ith adequate fireproof ing thicknesses and densities to provide the follow ing tire resistance ratings: Steel C o lu m n s ........... Primary steel members (G ird e rs ).................. Secondary steel members -Hours -Hours (B e a m s )................... -Hours b) The sprayed fireproofing beneath tha deck assembly together with adequately propor tioned concrete fill above the metal deck ing, shall provide a -Hour fire resistant deck assem bly as substantiated by a fire test in accordance w ith the pro cedures of ASTM E-119. and perform ed by Underwriters* Laboratories. Inc. e) M inim um bond strength between the fire proofing m aterial and the structural steal or galvanized decking shall be P.S.F. d) The fire proo fing m aterial shall not be sulk- ices to losses fro m the finished application by sifting, flaking or dusting. This perfor mance shall be measured by th e results of a test fo r erosion resistance when subjected to high velocity air flow across the surfaca of dried samples. The sam ples thus tested m ust be representative of m achine aopfied m a terial s im ila r to th a t w hich can be ex pected on the project. The a ir velocity shall be not less than feet per minute, and tha duration o f the test shall be at least hours. e) Material shall not crack o r delaminate -when the structural element is subiected to downward deflection of 1/120 of the span. . f ) Minim um bond strength between the fire proofing m aterial and the structural steel o r galvanized decking shall be 400 p.s.f. g) Documentation of tha above performance shall be sub m itted w ith the bid. in order that all parties w ill fully understand the intention of application performance a t that tim e. of the m a terial as applied in accordance w.in Acceptance & Performance C riteria as s ta e , below. INSTALLATION a) Aooiication c f sprayed fireproofing be m accordance w ith th e p rin te d instr-, tions of the m a terial m anufacturer and the fire test report inform ation. b) Only experienced applicators, approved by the m aterials m anufacturer and A rc h ite c t shall be allowed to place the m aterials Upon request a qualified m anufacturer's representative can be p resent fo .m tia l application to guide and assist ap plicator's personnel. e ) All surfaces to w hich sprayed fireproofing w ill be applied sh a ll be th o ro u g h ly cle a re d of Oil. grease, d irt. Icose p a in t, m ill scale or any other m a tte r w hich would im pair bond. d) All d ip s , hangers, supports, sleeves and other attachm ents to th e fireproofi.- bases, as covered under o th e r sections - the specifications, are to be placed others p rio r to th e a p p lic a tio n o f th e fi-..'proofing m aterial, where these a ttachm e rts can be anticipated in advance. e) Ducts, pipin g o r conduit o r o th er suspended equipm ent th a t could inte rfere w ith the uniform application of the fireproofing m aterial are to be positioned a fte r th e ap plication of the sprayed fireproofing. f ) Temperatures and enclosure conditions shall be as specified by the m a terials m a n u fa ctu re r. g) All patching and repairing o f sprayed fire proofing, due to cu ttin g py oth er trades, shall be perform ed under th is section and paid fo r by the trade(s) th a t pe rform ed the cutting. h) The contractor shall cooperate in the co ordination and seneduling of the w ork I th is sectio n to a vo id d e la ys in th e --.: progress. ACCEPTANCE a n d p e r f o r m a n c e c r it e r ia SAMPLES CLEAN-UP a i The sprayed fireproofing shall hava been Samples o f sprayed fireproofing shall be sub A fter com pletion of fireproofing work, equip tested by Underwriters' Laboratories. Inc. m itted for approval in accordance with the ment snail be removed and a il wall and floor in accordance with the procedures of applicable provisions of the Special Condi areas cleaned of deposits o f sprayed fire ASTM E-119. The structural steel m em bers . tions. These sam ples shall be representative proofing m aterials. . . .4 unrwmnr p *i ZO NO LITE SALES OFFICES ARIZONA. Phoenix 85031 P.O. Box 14279 ARKANSAS. N ortfl L ittle Rock 72114 P.O. Box 294 CALIFORNIA Los Angeles 90041 P.O. Box 41077 Los Angeles 90039 5440 San Fernando Road West Newarfc 94560 P.O. Box 217 Smith Gaia 902S0 9430 Rayo Anemie COLORADO. Denver S0223 111 South Narralo Street FLORIDA . Soca Raion 33432 P.O. Box 67 ' Baca Raion 33432 . 1555 N.W. First A v a ra * H laleah 33010 1050 S.E. Sth Street Jacksonville 32202 1530 Cast Adorna Street Tampa 33605 P.O. Box 5047 V bor S tation GEORGIA, A tlanta 3030 P.O. Box 8127 Station T HAWAII, Honolulu 96819 842-A Mapunapuna Street . ILLINOIS. Chicago 60643 . 12300 South Ashland Avenua ' KANSAS, W ichita 67214 616 Pennsylvania KENTUCKY W ilders. Newport 41071 112 N orth Street LOUISIANA, New Orleans 70121 P.O. Box 10262 4NARYLANO. Beltsville 20705 P.O. Box 347 . MASSACHUSETTS Easthampton 01027 P.O. Box 112 MICHIGAN. Dearborn 48121 P O. Box 547 MINNESOTA Minneapolis 55422 4725 Olson Highway M inneapolis 55413 1720 Madison Street. N.E. MISSOURI. SI. Louis 63110 1705 S ulphur Avenue MONTANA Great Falls 49401 P.O. Box 1419 Libby 59923 P O. Box 609 . NEBRASKA. Omaha 68107 3520 **l" Street NEW JERSEY. Trenton 08619 P.O. Box 2124 NEW MEXICO. Albuquerque 87107 P.O. Box 6302 NEW YORK. Weedsport 13166 P O. Box 310 NORTH CAROLINA High Point 27260 ' P.O. Box 1308 NORTH OA KOTA. Minot 58702 ' P O. Box 1782 OHIO. Cleveland 44113 1125 West 11th Street OKLAHOMA. Oklahoma C ity 73111 P.O. Box 11402 OREGON. Portland 97227 2303 N orth H arding Straat PENNSYLVANIA. New Caxtle 16102 202 East Cherry Street SOUTH CAROLINA Travelers Rest 29690 PO. Sox 517 TENNESSEE. Nashville 37206 4C61 Powell Avenue TEXAS Dallas 75222 P O. Box 6306 Houston 77008 P.O. Box 7327 H o uston 77008 P.O. Bex 7253 Heights Station Lubbock 79408 P.O. Box X91-B S in A ntonio 78204 P.O. Box 9114 UTAH, Salt Laka City 84110 P.O. Box 2398 WASHINGTON Auburn 98002 . P.O. Box A Spokane 99201 . North 1318 Maple Street . WISCONSIN. Milwaukee 5320G 900 North 43rd Street CANADA Alberta Catgary 9 P.O. Box 5069. Postal Station A E d m o nton P.O. Sox 174 Lethbnege P.O. Sox 1104 B ritish Colum bia Pnnea Gaorgt * 1039 Eastern Avenue Vancouver 16 P.O. Box 6769. S ta tio n S Vancouver 5 1075 Mehritle S treet V ic to ria P.O. Boa 336 M anitoba W innipeg 10 760 w a il Street O ntario Toronto 3349A Bloor Street West Quebec M ontreal 11 1515 W a iu rrrte Street. Suite 6 Montreal 9 140 O eslauriers Saskatchewan Regina P O. Boa 1213 Saskatoon Yorkton P O. Box 636 P.O. Box 1040 i# W- & s a f W . R. G R A C E & CO. G R ACS. . ZONOLITE S f l F g n C O N ST R U C T IO N P R O D U C T S D IV IS IO N ES2S2 Polystyrene only P e rlite only 62 WHITTEM0RE AVE. CAMBRIDGE. MASS. 02140 Phone: (617) 876-1400 5 i& SH EET'S 1^70 f 1 *e r a m e ^ .T I - Before fire makes it too hot for steel, talk to Zonolite about the kind of fire insurance you spray on. It's Zonolite Mono-Kote, the compound that fireproofs step* and concrete. And does it so well that its fire-resistance ratings range up to 5 hours, depending on the structural system it's part of. Mono-Kote comes ready to use. Just add water. And spray. It pumps easily--as high as 50 stories. Goes on fast. Delivers a bond strength of more than 500 pounds per square foot. Other features? Indeed! Like zero erosion, after being tested in 100 m .p.h. winds for 87 hours. Result: no "dusting" in air-conditioning and ventilating systems. Also, its use permits reduction in the thickness of concrete floors.Cost?Very little. Want all the facts and figures from the Zonolite fireproofing experts? Say the word. ZONOLITE W. R. GRACE & CO. .. u 62 Whrttemore Avenue l e g R f- [ Cambridge. Mass.02140 b o s M ^ i a O 0>9 V \ f * *. K w -J #( ' .1* . < . . *.. n r . ; J ? : V ,. .! s * ( A - ' : ;; V ; A -r " .r V f I f r- v -n - .* 'V :n f . . J ; - i *. ^ - : li::!,- * - * Iv ii- 1 1 1*, ..... * V4frt . v . V v # .p rc a - > < *.-< Y. f i . V *<! ' ? i - f :v ;- . ; : ' -vi . A 3 . . . M f :r ; r" ;' :*>H .{ #" r- . : 2 -j m N .i :- ;J < r r * ; *.*;'. .*, - -.ftif.fU . s.M ^ 1*.TV . . V n*v;? j!fl;K | r. . I . > *., ` :* * . * . . -A " iI . . -. * -- . v: .. ;.V. . ` i .iI > / :. ; ; \ *> f ? ' A ^ R v . i : ' . -- - with 4 3 years experience i n . sprayed fiber FIREPROOFING '" ' THERMAL INSULATION ` CONDENSATION CONTROL ACOUSTICAL ABSORPTION HIGH TEMPERATURE IHSULATIO SOUND A H J I JATION * f iiir -- 'J l S *ir t:i[- rransaiijii si i:-; nK . Ur.Swi TsLus,:- sinn: M itin:. .sunti: riunii . o to *0 ' a i . - i .r r. . - Vi * ` . . . - ' . ' V. ; *.. -A . ... Atlantic Richfield Budding, ftlchfi Architect: A. C. M artin C entral Contractor. McKct Turm Sprtyon Contractor, filoaa Firtpi Loa Angelas