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WRG 001314
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FROEHUNG S ROBERTSON. INC.
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REPORT O?
PLAINTIFF'S
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WRG-451
TEST OF SPRAYED Oil FIRE PROTECTION
TYPE IZi
FOR RESISTANCE TO CRACKING, FLAKING, AND DEL?.*IINATION
UNDER 240 FOOT-POUND IMPACT
Made For ZONOLITE DIVISION W. R. GRACE L CCllPANY
Dy Frochling 4 Robertson, Inc., Creenviile, S. C.
September, 1955
Madison H. Woodward, RE 490, S. C. Cranch Manager
Abstract "'he test was performed on type illC fireproofing composition
manufactured by Z0U0LIT2 DIVISION of W. R. CHAC2 & SCCIPAUY at Travelers Rest, Soutli Carolina. The composition had been applied by field typo equipment and methods to a 2.0* v. C.0* section of H. H. Robertson 13ga/16ga ICC stool dock at a thickness of 0.7S inches. The steel section had previously received 2.5 inches (measured from top of flutes) of 3000 PSZ structural concrete/ which was placed seven days prior to
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application of the sprayed ICC. After a normal curing period of tho ICC application, the impact test was performed as herein after described. Applicable Specifications
The test was parformed in accordance with tho Government Services Administration Specifications 55-17205, requirements For Sprayed Fire Protection, which reads as follows:
-Sop.d Impact Teat: ASTi-I E-72, Impact test on specimens tested horizontally. Specimen shall bo a completed floor assembly 2-foot wide by 8-feet long and supported. A 60pound sand bag dropped from a height of four fast on tbs tost specimen shall not crack or delaminate the aecoustical plaster material from the surface to which it is applied." Preparation off Tnst Specimen
A section of H. B. Robertson KC stool dock 16ga/16ga.
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q%C 2.0 feet wide by 14.0*feet long was cusp.-.idccl over firm suspects
with a clear span of 8-0 feet. Terms were set on top of the
deck and strueturai-coi'.crctc, as described below, was placed,
vibrated and finished to a thickness 2.5 inches thick over
top3 of the flutes. The concrete was placed July 2, 1035. `
Design mix of structural concrete:
20-Day Coxprassive Strength,
Portland Cement Type I Par C. V.
Claekeburg Crushed Stor.c 1" tono. <
Ilagood Sand
L'o. 4 toi*o. 100
Water Total
entrained Air
20C0 I"I <20 lbs
ICCv lbs 1209 lbs 23.0 gallons C" - S3
On July 9, 1555 after 7-days curing of the structural
concrete deck the
was applied as follows:
Tv/o bags of dry :Zl were nixed with water at ths rata of
11.0 gallons par bag. 'lining './as dona in a conventional c-S
mortar mixer for a paried of three to five minute:. The nixed
material was placed in the hopper of a CTZDX-T13 CT.ICCr.TZZ,
piston type plaster puap end sprayed on to the underside of
tha test penal at tha rate of 1.0 cubic feet per cinuto. Spray
ing was dona la two coats of approximately 3/3" each, both
coursaa following tha contour of the steel. There was a lapse
of time between courses of about 2.5 hours. Slight touch-up
by trowel was necessary after spraying. Specimens of the same
batch of !: were prepared for tests for density. C.:j application
made July 9 was made inside a steel building at daytime roan
temperature of 88 P. The completed panel was la ft in place
to cure until September 9, 1965 The dr/ density of the nix ua: tested and found to be
24.0 pounds per cubic feet on September 9, 1965. Imoact Test of Specimen
Prior to impact testing the completed panel/ suspended between supports with a clear span of 8.0 feet/ was closely examined with a magnifying glass for cracking, flaking, and delamination. A sand bag, fabricated in cceordance with requirements of ASTM Spec. -72, containing 60-pounds of sand, was suspended over the center of the panel so that tho bottom of the sand bag was precisely 40.0 inches above the top of the specimen. The loaded sand bag was then instantaneously released and allowed to strike tho test panel. The panel was then closely examined with a magnifying glass and no trace of flaking, cracking, or delamination of the MX material could be found. The test panel showed no effects whatever from the impact.,, Conclusion
Results of tho test showed that the ISC matorlal meets rsqulrements of G3A Specification 6S-17206 for Bond Impact Test.
Respectfully submitted, rr.orxzvo a rosertsou, we.
Madison K. Woodward, Manager
KAOI
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ZONOLITE DIVISION
W. R. ORACC A CO. 0!TE * # C M LABORATORY
C 4. ;< 414
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StmrACH`#(UADVE88 AXZ) DKH8ITY OF ZONOLIT* ""--MOKCTOTZ^amnD~TIKIFlLOOfHC----------
Saptanbar 17, 1965
Taat Report No. 1219
Laboratory Data Book No. 72, pp, 56, 119, 120, 123 k 129
Work dooo by: Ralph J. Brafg
tfork roquoatod by: M. Naltor
Abatraet: Burfaca hardnoaa of a granular typo aprayod flroproofing aatarlal aucb aa Zonollto'a Mono-Koto in oaar 400 pal.
Pata:
Typo of Mstarial Tcstad
Spociuan
Oanalty (pet)
Proaauro Saqulrod
to rorco: 1/20 aq. in. Flat Pluagor 1/4 in.
into Spocioon
Mono-Koto
23.2
414 pal
Boapootiully aubolttod.
iPCrovod:
* L, Iwrlaa Kanagor Skoklo Laboratory
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