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HEATING VENTILATING AIR CONDITIONING GUIDE 1943
Subtracting this from the total available resistance: 0.35 in. -- 0.163 in. = 0.187 in. available for duct resistance.
Known length of run._. _______ :...........................---.............. 150 ft
The duct width is then estimated for the following elbow calculations:
Four 150% ratio elbows, 4 x 13 x 3.5 ft......... ............................ Three 75% ratio elbows, 3cx 35 x 1.5 ft........ .............. --.......
182 ft 158 ft
Total estimated length............................. ............. ...... -............ 490 ft
The duct friction per 100 ft is then 0.187 -s- 4.90 = 0.0382 in. and the mains and branches are sized from the 0.038 in. friction'line .in Fig. 2. .
If it is desired to size each branch for equal resistance, the total resistance back to the
point of juncture is calculated and the branch is then sized in a manner similar to that
outlined in Example 3.
,'
DUCT CONSTRUCTION DETAILS
Straight sections of round duct are usually formed by rolling the sheets to the proper, radius and grooving the longitudinal seam. Rectangular ducts are generally constructed by breaking the corners and grooving the longitudinal seam, although some fabricators still use the standing seam due to lack of equipment. Elbows and transformation sections are gener ally formed with Pittsburgh corner seams because this seam is easier to lock in place than the double seam, but complicated fittings such as double compounded elbows are usually constructed with double seam corners.
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CHAPTER 32. AIR DUCT DESICN
The construction of these various seams as well as the types of girth connections are shown in Fig. 7. The application of the various slips and connections are outlined in Table 5. The end slip may be used wherever 5 slips are recommended. Where drive slips are used the end slip may be applied on the narrow side of the duct and only the drive slips on the maximum side. Ducts 25 to 30 in. in size should be reinforced between the joints, but not necessarily at the joint. Ducts 31 in. and up should be reinforced at the joint and between the joints; if drive slips are used the
Table 5. Recommended Sheet Metal Gages for Rectangular Duct Construction3
u. s. Std.
Gace
26
Maximum Side, .Inches
Up to 12
Type of Transverse Joint Connections^
S, Drive, Pocket or Bar Slips, on 7 ft 10 in. centers
None
Bracing
13 to 24 S, Drive, Pocket or Bar Slips, on
7 ft 10 in. centers
None
24
25 to 30 S, Drive, 1 in. Pocket or Tin. Bar 1 x 1 x y% in. angles
Slips, on 7 ft 10 in. centers0
4 ft from joint
31 to 40 - Drive, 1 in. Pocket or 1 in. Bar 1 x 1 x y in. angles
Slips, on 7 ft 10 in. centers0
4 ft from joint
22
41 to 60
iy in. Angle Connections, or iy l^xl^x^in. angles
in. Pocket or iy in. Bar Slips 4 ft from joint
with 1% in. x y in. bar rein
forcing on 7 ft 10 in. centers0
20
61 to 90
iy in. Angle Connections, or iy
lj^ic J45 in.
in. Pocket or 1y in. Bar Slips diagonal angles, or
3 ft 9 in. maximum centers with iy x iy x y in. angles
lHx y% in. bar reinforcing
2 ft from joint
18 91 and up 2 in. Angle Connections or iy in. 1H X 1}4 X Yi in.
Pocket oi; iy in. Bar Slips 3 ft diagonal angles, or
9 in. maximum centers with 1% x ty.x iy x y in. angles
y in. bar reinforcing^
2 ft from joint
For normal pressures and velocities (see Table 3) utilized in typical ventilating and air conditioning systems. Where special rigidity or stiffness is required, ducts should be constructed of metal two gages heavier. All uninsulated ducts 18 in. and larger should be cross-broken. Cross-breaking may be omitted on uninsulated ducts if two gages of .heavier metal is used.
bother joint connections of equivalent mechanical'strength and air tightness may be used.
eDuct sections of 3 ft 9 Ini may be used with bracing angles omitted, instead of 7 ft 10 in. lengths with joints indicated.'
dDucts 91'in. and larger require special field study for hanging and supporting methods.
angles are usually riveted to the duct about 2 in. from the slips. It is good practice to cross-break or kink all flat surfaces to prevent vibration or buckling due to the air flow and accompanying variations in internal pressure. Round ducts are sometimes swedged 1.5 in. from the ends so that the larger end will butt against the swedge and are held in place with sheet metal screws. Where swedges are not used,it is general practice to paste the joint with asbestos paper to insure a tight joint.
The construction of elbows and changes of shape cannot be definitely outlined because of the varied conditions encountered in the field, but in