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906
CHAPTER 46
1949 Guide
Every pipe should be kept open and unobstructed throughout its entire length, and no fixed screen should be placed in it, although the use of a trap at the junction of the hood and branch pipe is permissible, provided it is not allowed to fill up completely. The passing of pipes through fire walls should be avoided wherever possible, and floor sweep connections should be so arranged that foreign material cannot be easily introduced into them.
At the point of entrance of a branch pipe with the main duct, there should be an increase in the latter equal to their sum. Some state codes specify that the combined area be increased by 25 per cent. While this is not always good practice and is frequently done.at the expense of a reduced air velocity, it is often done where future expansion of the exhaust system is contemplated.
Duct Resistance
The resistance to flow in round galvanized duct riveted and soldered at the joints may be obtained from Fig. 2, Chapter 41. The pressure drop through elbows depends upon the radius of the bend. For elbows whose
Table 6. Loss Through 90-Deg Elbows
Ratio of Elbow Center Line Radius to Pipe Diameter or Depth
i H 2 2*.
Approximate Loss in Per Cent of Velocity Head
80 31 22 19
centerline radii vary from 100 to 250 per cent of pipe diameter, the loss may be estimated from Table 6.
RESISTANCE OF SYSTEM ,
- The resistance of the exhaust system is composed of three factors: (1) loss through the hoods, (2) collector drop, and (3) friction drop in the duct system.
The loss through the hoods is usually assumed to be equal to one-half the suction at the hoods. Where possible the resistance of the particular collector to be used should be obtained from the manufacturer.
Friction drop in the pipes must be computed for each section where there is a change in area or in velocity. ''The velocities should be found in each section of pipe starting with the branch most remote from the fan. The friction drop for these sections can be determined by reference to Table 6 in this chapter and Fig. 2, Chapter 41. Total friction loss in the piping system is the friction drop in the most remote branch plus the drop in the various sections of the main, plus the drop in the discharge pipe.
EFFICIENCY OF EXHAUST SYSTEMS
The efficiency of an exhaust system depends upon its effectiveness in reducing the concentration of dusts,, fumes, vapors and gases below the safe or threshold limits18.
Too much emphasis cannot be placed on the necessity of testing exhaust systems frequently by determining the concentration of atmospheric contamination at the worker's breathing level19. Commonly accepted-
industrial Exhaust Systems
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values of threshold limits for usual atmospheric contaminants will be found in Tables 3, 4 and 5, Chapter 10.
AIR FLOW PRODUCING EOUIPMENT
In any type of exhaust system some form of air flow' producing equip ment is required to create the pressure necessary to cause the air to flow through the system to the discharge stack. The principal types of air moving equipment are centrifugal exhaust fans, disc or propeller fans, axial flow fans and venturi ejectors.
Table 7. Corrosion Resisting Materials for Exhaust Systems*
MATERIAL Metals
ACIDb
Acetic
Chronic
Hmao*
chloric
Htdrofluoric
Nitric
Pros* FBORIC
Sul phurous
Sul* PHURIC
Dll.jCone. Dil. Cone. Dil.jConc. Dil Cone. DiL Cone. DU [Cone. Dil Cone. Dil J Cone.
^himinnm---------
Good
Fur
Poor
No Data' Poor Good Poor
Magnesium sad Alloys__ No Data Good | Poor No Data Poorj Good No Data No Data
Poor No Data
Poor No Data
Lead and Lead-Coated__ Poor
Good
Poor
Poor
Poor
Poor
Good Good! Poor
Moly Afloy(60A'i-20A/o
-20 Fe).
Good
Monel Metal--
Fur
No Data Fair No Data- Poor Poor Fairj Poor Goodd Fair Poor
Poor Fair
No Data Good Poor GoodejPoor
Brocse
Poor
Silicon Iron------------------- Fair [Good No Data
Fair
Poor
.Good
Good
Stainteas Steele (J8 Cr8 Ni)........................
Enampfad Steel
Miscellaneous
Asbestos Comp
Good No Data
Good No Data
Poor Good
No Data Poor
Good Good
Poor Poor
Good except against strong adds and
Good No Data
Good'
Good Poor Good* No Data Good
Wood_________ ________ Robber.
Some woods are decomposed cr softened faster than others.
1 1 I- 1 1p" 1
Poor
In general plastics reset weak adds and are decomposed by concentrated acid.
Standard Practice Sheet No. 115 (Division of Industrial Hygiene; New York State Labor Department). b Acid mists in air are more corrosive than as liquid in storage tank. Galvanised iron not resistant to acid.
* Stainless steel of (24 Cr--10 Ni) fairly resistant at low temperature for HCl and HiPOt. d Under most conditions. * At room temperatures.
PROTECTION AGAINST CORROSION AND ABRASION
Manufacturers generally provide special fans for the handling of various industrial wastes. When corrosive or abrasive materials are conveyed, the fan blades and interior of the fan housing should be protected from wear. This may be accomplished by placing the collector on the suction side of the fan. Excellent protection against many corrosive acids may be obtained by lining the interior surfaces of the ducts and fans, including wheels, with rubber.
The removal of gases and fumes in many chemical plants requires that metals used in the construction of the exhaust system be resistant to chem-