Document OEM4BXE6RXpwED8v48O3eGJ41

11,1 i l v:c ul 1 1 Lcr'alurp i| f4*0|| ......-MuiiwlUo KlttlOrlCtl til* l`] cu-e return to: J"i<na-ManvUie Service Center X bill tdfliuuda loUl 2jrd St. bonver, Colo. 00216 PLAINTIFF'S exhibit K-1471a Johns-Manville 1 + 3000F ii1Ii -400F 111 / .V- =**:- M! I III! .;M;i III:I .7 ' h1 3 J - -VJ, - ~t 4 -T1.- -J 1 IIIIIII .I HIGH TEMPERATURE PLUMBING, HEATING & AIR CONDITIONING REFRIGERATION . INSULATING FIRE BRICK REFRACTORY PRODUCTS FINISHES & WEATHERPROOFING MATERIALS ASBESTOS PAPER & MILLBOARD DEFENDANT'S O' Q*-Wh i Since 1858, Johm-Manville has been adding a, itt knowledge of how to manufacture bet ter insulating materials to meet the increas\v exacting demands of industry. During ^ hundred year period it has developed and improved methods and machines for manu facturing insulations and accessory materials for every industrial and commercial require ment. Today, Johns-Manville operates thirtytane manufacturing plants and three mines. TABLE OF CONTENTS PRODUCT PAGE INDUSTRIAL A HIGH TEMPERATURE Thermobestos Metal-On Superex Superei-M Banroc Blankets Marinite 85% Magnesia H.T. Banroc 2-17 2 5 6 8 lO 12 1417 PLUMBING. HEATING AAIR CONDITIONING 18-29 Micro-Lok (Fiber Glass) Microlite (Fiber Glass) Microtex (Fiber Glass) Spintex Fibrpcel Aerotube Perlox 18 20 22 24 26 28 29 REFRIGERATION j-Foam Rock Cork 30-33 30 32 INSULATING FIRE BRICK A REFRACTORIES 34-44 Insulating Fire Brick Sil-O-Cel Insulating Brick Firecrate Blazecrete Aggregates A Fills Bonding Mortars Cerafelt 34 36 38 40 42 43 44 FINISHES A WEATHERPROOFING MATERIALS 45-49 Cements and Fills Asbestocite insulkote Weatherproofing Jackets 45 46 48 49 MISCELLANEOUS INSULATIONS Asbestos Papers Asbestos Millboard Asbestocel Super Fire-Felt Asbestos Roll Fire-Felt Asbestos Blankets Wool Felt Anti-Sweat Zero ' 50-53 50 52 53 53 53 53 53 53 53 Specification Data PiH lasalatiea: MIL-l-2781 Grad* I, dm b. to 500F Grade II. elm d. to 750F Grade III. elm e. type I and II. to 1050F FEDERAL HH-l-523 Clm 2. to 1200F Sleek laaalatlei: MIL-I-2S19 Class a, to SOOF Class b. to 1000F FEDERAL HH-l-523 Clm I. to 1200F An Insulation for Every Commercial and Industrial Purpose - IDjCH INSULATION ] ] J-M METAL-ON pipe insulation ] I] I] I] I] I] I] n n r] n DESCRIPTION: J-M Metal-On pipe insu lation consists of high temperature Thermobestos pipe insulation pre-jacketed at the factory with topquality aluminum. Furnished as an integral pack age (including a built-in isolation felt), a section of Metal-On snaps on the pipe and locks tightly in place to seal out weather and protect insulation indefinitely. Joints are sealed with aluminum "snap straps" fastened with conventional metal strapping bands. No sheet metal screws are used. Aluminum alloy jacket (containing magnesium) is especially selected to give superior corrosion resistance and strength. | AVAILABLE FORMS: Furnished in pipe insulation form only. Available in 36'' sections in a complete range of sizes up to 24" pipe size by 3" thickness. | USES: Particularly recommended for use in the power generation, petroleum, chemical and al lied industries, especially on outdoor installations, at operating temperatures to 1200F. ADVANTAGES Installation Savings Both insulation and jacket are furnished in a single package, installed in a single operation. Excellent Weather Protection Keeps insulation dry during installation, thus avoiding electrolytic corrosion of aluminum through direct con tact with wet insulation common where jacket is in stalled as a separate operation. Proper Jacket Thlckneae J Jacket thickness designed to provide, at lowest cost, outstanding appearance, stiffness, workability, and re sistance to abuse. Integral Isolation Felt A built-in, properly designed barrier between jacketing and insulation. Easy to Remove Rapid, easy removability for repairs and maintenance. For Specification Data, including physical and ther mal properties, recommended thicknesses, compliance with specifications, etc., see Thermobestos pipe insu lation. SiSlAn Insulation for Every Commercial and Industrial Purpose Specification Data --fs- ' "W O __ --^ PH Y- -8CrFC*AL - PROP CONDUCTIVITY L-3 L3 [J 13 Density (dry) 24 lbs par ea ft Transverse Strength inaduiai ef rupture) 100 psi Coaprtsihra Strength 85 psi ts prsdscs W' eamprauisa Lintar Shrinkage (attar 24 hr seeking heat at indicated temperature) Maximum Sanies Tamparatsra 2.7% at 1900F 1900F Tht fifurti ftin in tnu UBIt an avarait iraliMt oatiimd In accsrdanca with accaptao Mat mathoat. MEAN TEMPERATURE. F 300 400 500 600 700 800 900 1000 ID 13 13 13 13 13 r3 rj jr'f:-y * . coMPUANce%#m GOVERNMENT MIL-l-2819. Class C S-' v-r--. c_o,: V .* *_J. STANDARD SIZES AMD THICKNESSES length, iachss 18 and 36 Width, inches 366 flat or cunad 9 612 flat only Thickness, inches 1 through 4 1H through 4 NOTE: For special sins and cuned blocks consult your nearest Johns-Manville office. iOMht a.> -Hf iZ\An Insulation for Every Commercial and Industrial Purpose JPEREX-M Specification Data L3 3 U 3 (] 3 13 3 13 13 n Oiuity Wry) 21 Its par ea ft Traamrs* Straafth (modulus *f rupture) Cfmpresshr* StnMftt Mpti psi ta predact Vfc" eaaipratiiaa liaaar Skrinkap (after 24 kr saakinf kaat at indicated taaparitan) 2.7% at 1900F Maximum Service Tiaptratsr* 1IOOF *TM fl|ur siren in this tablt ara anraft relu obtain** in *ccnr<anca witk acciptad tHt mattoda. ynafr.-r-* <ry- V COMPLANCS IflAtfeRx^ Pip* Insulation: MII-I-2781B Grad* III. Class E, Typa 2 Wet iBSStSttaB: MIL-1-2819 Class B and C r] MEAN TEMPERATURE, f 300 400 500 600 700 800 900 1000 STANDARD SIZES AND THICKNESSES Pips lasalatiaa: Length 3 ft sactions andssfmants Thickness, iaefces (ta fit staadard pip* sias) Nominal 1 (throufh 6' pip* so* only), 1V4,2,2V4 and 3 Black lasalatin: Laaftk, lack** 18 and 36 Width, lackos 3 66 flat or curved 9 6121tat only Thickness, iachts lthrou|h4 lVfcthrou|ti4 rj An Insulation for Every Commercial and Industrial Purpose  ADVANTAGES Easily Handled Higher strength and body improves "handleability" . . . fibers will not dislodge around edges. Uniform ; Thickness | More uniform fiber orientation results in uniform thickness and eliminates thin spots. Light Weight .67 lbs per sq ft per 1 inch thickness. Square Edges j j Makes possible firmer and squarer blanket edges, both as furnished and as cut on the job. Factory Fabricated Each blanket made to conform to rigid product specs. ] ] BANROC BLANKETS Specification Data J 2 1 J ] 3 } J J COMPLIANCE WITH GOVERNMENT SPECS HH-i-563, Amendment 1-Type I, Class A & B STANDARD SIZES* AND THICKNESSES Blanket Sia, inckes 24 * 48 24 * 96 Thickness, inches l.m.lVi.ltt.2, 2V4,3,3V4,4,4V4, 5, 5*4.6 *All tliickntsMi us to and includinj 3* canstit of unfit laynr of felt Grtittr tnicuiouu csnsist of two leyors of felt THERMAL CONDUCTIVITY MEAN TEMPEMTVRE. F 100 200 300 400 500 600 700 J An Insulation for Every Commercial and Industrial Purpose AOOUCTt 11 MARINITE ] J ] ] ] ] ] ] I Density (Dry), ibs/cu ft Transversa Strength (Dry), psi (Modulus of Rupture) After 24-hr soaking neat at indicated temperature Modulus of Elasticity (Dry), psi (From Transverse Tut) Consolidation (Normal), in./in. Compressive Strength (Normal), psi j Load, psiT l 500 4000 8000 12000 Marinite-23 23 550 450 (900F) 0.20x10* 0.02 0.62 0.68 0.74 14000 Marieite-31 36 900 900I900F) 0.36 x 10* 0.02 0._38 -- 7000** Marinite45 65 1500 1500 (800F) 0.65 x 10* 0.01 0.18 0.31 0.39 16000 Screw Holding Strength (Normal), lb/screw (Withdrawal load for Type A, No. 6-12 Sheet-Metal Screws) Vi" penetration 7/e" penetration Dimensional Change Due to Moisture, in./in. Shrinkage-Normal to dry Expansion--Normal to 90% RH Expansion--Dry to saturated Thermal Expansion. in./in./F (Avg over temperature range indicated. Detailed information for special cases furnished on request.) Maximum Servica Temperature, F (For Continuous Service) Fin Hazard Classificatian (Listed under Underwriters' Laboratories, Inc. Label Service Guide, No. 40 U8.13) 35 130 0.0008 0.0001 0.0010 2.3 xlO-* (up to 200F; shrinkage thereafter) 900 80 240 0.0011 0.0001 0.0013 1.3 x 10-* (up to 250F; shrinkage thereafter) 900 180 460 0.0007 0.0001 0.0009 2.9x10-* (up to Z50F-, shrinkage thereafter) 800 Flame Spread 0. Smoke Developed 0, and Fuel Contributed Negligible *Tht fi|ufts (ivtn in the aDovi table are averaie values (unices otherwiae specified) obtained in accordance with accepted teat method!. Strencth fifurea muat be modified b> applyini adeouate tactora ot safety to arrive at wortini values. "Dry" refers to oven-dried sampled "Normal," to normal conditions ol 75F and SO% fi.H. "for 3 layers of 1' thick material. One men thickness clone shows no clearly defined failure up to 13.SOO pel. DIMENSIONAL Material Length l Width, inches Thickness, inchu Sqnareaeu. max. dev. per linear yd,iacbu Marinite-23 Marinita-38 Marinite-65 aJfs iK. --Ht STANDARD SIZES AND THICKNESSES Material Thicknesses, inches Mariaite-23 Marinite-36 1 m 2 Vi, %. Vi. I 1V4. '2 Vi. Vi Mariaite-69 Vi. Vi. 1 lVi.2 Subiect to a to 10 weesi delivery. Sheet Sizes. feet 3x8 3V4x8 4x8 4x10 V VVV VVV V VVVV V VVVV V V V v V THERMAL CONDUCTIVITY MEAN TEMPERATURE. F 100 200 300 400 500 600 Marinite-23 Marinite-36 Marinite-69 0.55 0.57 0.58 0.60 0.61 0.63 0.76 0.77 0.78 0.79 0.80 0.81 1.50 1.56 1.62 1.68 1.74 1.80 conductivity: ini in. po so ft pen f per hr An Insulation for Every Commercial and Industrial Purpose . o a j : r t 85% MAGNESIA Soecification Data PHYSICAL PROP * ; ic.- - Density (dry) Transverse Strength (modulus of rupture) Cempressive Strenfth Linear Shrinkage Maximum Service Temperature 70 psi te produce 5% compression 85 psi te produce 10% compressian 0.4% after 24-hr snaking period at 600F 6OOF The figures given m this tafiie are average values ootamed in accordance with acceded test methods. MEAN TEMPERATURE. F 100 200 300 400 .47 .46 45 z.44 43 .42 z~z. z.41 z.40 z39 .38 .37 ~7 z. z.36 :z.35 .34 . Tt~____ - -al-- - a-jtfci. Pipe Insulatiei: MIL-1-2781 Grade I. class b, to 500F Black Insulatiaa: Mll-l-2819 Class a. to 50OF Pips Insulatiaa: C320-55, to 600F lack lasalstiaa: C319-55. to 600F JONvl .1 i)TiAn Insulation for Every Commercial and Industrial Purpose CJ [J J-M H.T. BANROC block insulation U CJ Q O o DESCRIPTION: H.T. Banroc block insu lation is a structurally strong and thermally effective insulating material made from felted inorganic fibers bonded with a special heat-resistant binder. ADVANTAGES Easy Application Mineral wool composition makes possible impaling of insulation directly on studs or clips. AVAILABLE FORMS: Furnished in block form only in thicknesses from 1" to 4"; lengths up to 36"; widths to 18". | USES: For insulating furnaces, boilers, heat ed vessels and tanks. H.T. Banroc has a k factor of .70 at 800F. a u a a a PHYSICAL PROPERTIES* 1 Density tdry) Transverse Stnaftfe (middles if rvptara) 11 lbs pir cu ft 50 ps. Untsr SfirinUfi 1200F T700F (avirifi if all 3 diainsiins) 0J% 3.0% vin ngurs given m mis nois are average values obtained in accordance with accepted test methods. -- STANDARD SIZES AND THICKNESSES length, inebis 18and36 Width, inebis 6,12 and 18 Thickness. inches 1 to 4 (Vi inch increments) THERMAL CONDUCTIVITY CONDUCTIVITY BTU IN. PER SO FT PER F PER HR MUN TEMPERATURE, F 200 400 600 800 .35 .45 56 70 O' An Insulation for Every Commercial and Industrial Purpose 17 MICRO-LOK ] Specification Data ~fC ; iv 1 '.'St: j.;- - * ,,s , . Si/- - _ _____ - --- . y .i&ssssbbskp-;^: &r.rs:s^a -sSpa **** Dtntity, nominal Moisture Adserptien Alkalinity Corresivity (with steel. capper. aluminum) Tharmal Oiffusivity (at 1S0F maan tamp) 3JO Iks par eu ft lass than 0.2% by ni lass than 2% axprassad as Na,0 tfaas nat causa ar aeealarata 0.032 sq ft par hr The fifurti fivtn in this Ublt *rt vr<|t valuta obumtd in aceordane* with aceaoutf tast mathods. mean temperature. r * a - tS 5S 5E 2a o*_ uS .35 m 23 32 -31 JO 2"9 28 27 26 25 24 100 200 300 zT~ zz Tl z7 z *'-------Z I *\Z2 17 U 17 17 17 17 r] 17 17 17 JACKETING* INFORMATION GtMOC TO SPECIFICATIONS FOR APPLICATION AND FINISHING Canvas--4 oz., 6 oz., and 8 oz., in addition to standard canvas. All weights available on all insulation thicknesses and sizes. General Purpess-60 lb. white bleached kraft laminated to 0.00035" thick aluminum foil. Vapor transmission rate less than .05 perms. Available for V4" and %" thicknesses in all pipe sizes. Vaper Barriers Dual Temperature: WX: three ply with 60 lb. white bleached kraft; 0.001* alumi num foil; and 55 lb. black asphalt-impregnated kraft. Vapor transmission rate less than .02 perms. BX: three ply with 55 lb. black asphalt-impregnated kraft; 0.001" aluminum foil; and 55 lb. black asphalt-impregnated kraft. Vapor transmission rate less than .02 perms. Flame Resistant: 40 lb. flame retardant kraft paper laminated to 0.001* thick aluminum foil by a flame retardant adhesive. Vapor transmis sion rate less than .02 perms. Aluminum surface is exposed. Weather Resistaat-three weights of roofing felt available--35 lb.. 45 lb., 55 lb. For 1" thick and over pipe insulation, for all pipe sues. Service A Temperature Hot Water 200F Cold Water 50F Chilled Water, Brine. Refrigerants and Special Processes Dual Temp 212F to sub-zero (-120F) Hot Water, low Pressure Steam 350F lecatJee Exposed or Concealed Outdoor Exposed or Concealed Outdoor Exposed or Concealed Outdoor Exposed or Concealed Outdoor Jacket Material Canvas or Gen. Purpose Roofing Felt or .016 Aluminum Gen. Purpose Roofing Felt WX (White) or BX (Black) Dual Temp. Black Oual Temp, plus Roofing Felt or .016 Aluminum Canvas or Gen. Purpose Roofing Felt All jackets have a minimum 1V4" longitudinal lap. Canvas jackets have a 2V4" circumferential lap. All other jackets are sealed at the circumferential joint by a 4" wide strip of the same material, in COMPLIANCE WITH GOVERNMENT SPECS cluded in the carton. HH-l-552 Type I, Class A and B 'Factory applied. HH-l-562 Type II, Class 1 and 2 ;Ohui viki mi 2J3JAn Insulation for Every Commercial and Industrial Purpose I MICROLITE ] Specification Data r e f r ig e r a t io n .50 Vi l,lVi.2.2Vi 3,3Vi.4 .75 Vi l.lVi.2 2Vi.3.3Vi,4 1.0 Vi UVi 2,2 Vi.3 15 Vi 1 lVi.2 2.0 1.1 VS 2.5 VS.1 3.0 Vi,l** 'All densities and thickness arc available in 24, 36. 46, and 72 men widths. For information aoout fsetory-epeued vapor barriers, reflective faemp. coatmis or otfter densities and tnieknesses, call or write the nearest Jonns*Manvii(e sates office. "Cut pieces only. COMPLIANCE WITH. QOVERNMKh|TvSPECS. - HH-l-542, Type I j&szt:- MIL-I-16022B, class 1. 2, 3. 415 MIL-I-15365B (Microlite meets this spec in 1. 2 & 3 inch thick nesses and Vi, 1.2 & 3 lb densities only) Maritime Specification 32-MA-3, class 1 & 2 SOUND ADSORPTION' coEFmcwrrs^ vwriv-1 Oaaaltr, Thlekms, Soma **artlaa CaoMcImt nee* Meoatlat 1*, nr INKS at Froaoeacr lertM, atr mwll at HO. CO ft las 2se see teoo 2000 aooo Vi Vi .08 .14 .32 .60 .73 .73 .45 4 Vi l .14 .25 51 50 .78 .76 .60 4 Vi lVi .18 .44 .77 .92 51 .77 .75 4 1 Vi .08 .16 57 .68 .77 .78 .50 4 1 1 .12 .30 .68 .94 52 50 .70 4 Non. Reduction CotfRelont - Tim mn|i of tlM ound aoaacptlca coefficient, at fr.gutnci., of 250, 500, 1000 ind 2000 qrclot Rdf tacond. Tho NRC n |i*an to tlM neareat S%. ity "Lit IfilAn Insulation for Every Commercial and Industrial Purpose .> I h Z! "Z MICROTEX Specification Data - STANOMI^JDl --IP'- J ** n 11 t>~ v t ~ rr * *4.- m rJ i 'i m n-iJ L J1 m re* J Oensity,* lbs ptr cu ft 200-ft rail Thickness,* inches 100-ftrill 75-ftrsll 50-tt rill .50 1.1 Vi 22ViJ .75 -- 1.1V4 2.2tt,3 -- 1.0 -- 1.1V4 2.2 Vi 3 1.5 % 1 -- \Vi2 2.0 -- Vi -- 1.1 Vi 2.5 -- Vi -- 1 3.0 -- Vi -- 1 411 densities and thicknesses available in 24. 36. and 41 inch widths. For information about tactory-aopiied coatines, vaoor barriers or reflec tive facings, call or write the nearest Johns-Manville uies office. MEAN TEMPERATURE, 79F Density, lbs per Clift CONOUCnVITY BTU IN. PER SO FT PER F PER HR K .29 1 .265 lVi .245 2 23 2V4 226 3 221 1 * J __ 1 f J "1 e . iJ Density, lbs pir CP ft Thickaits, inebn 1 Sim4 Abserptiei Coefficient it Friqutncy (cyciis per seeend) if 129 290 900 1000 2000 4000 NRC* 1V4 V4 .15 .48 M .50 .68 .67 .50 1 Vi 1 22 .60 .54 .80 .84 .79 .70 2 V4 .15 .48 J6 .56 .68 .67 22 21 .24 .61 .57 .85 .86 .81 .72 3 3 V4 i 1 .17 ; 27 .49 .63 J9 .62 .66 .91 .75 .89 .74 i 57 23 ! * Mounting Ni. 6 6 6 6 6 6 `hone Seduction Coefficient-Tho averafe The NIC is (iven to the nearest 5%. of tho sound absorption CMffieitnt* at frequencies of 250, 500, 1000 and 2000 cycles per second. 23 An Insulation for Every Commercial and Industrial Purpose SPINTEX Specification Data Type Wtper bd ft lb length, inches No. 411 (flexible) No. 413 (flexible) No. 414 (rigid) No. 415 (rigid) 0.21 60.120 0.35 43,60 0.50 48.60 0.67 48.60 Spintex No. 413. 414, and 41S. when fieod, art available In 30* width only. Width, inches 30 15.30* 15.30* 15,30* Thickness. inches 1.1V4.2 1.1V4,2.3 1.1V4.2 1.1V5.2 Facings VS, VF, AF VS, VF, AF VS. VF.AF.AP VS. VF. AF, AP SPECIAL FACING CHARACTERISTICS COMPLIANCE WITH GOVERNMENT SPECS Type Descriptien Cembnstible Watar-vaper barrier Spintex No. 415-HH-I-562, Type I. Class 2**. Spintex No. 414 & 415--HH-l-564, Type II, Class A**. Spintex No. 413, 414 & 415- ] VS Kraft paper and asphalt* yes yes HH-l-542. Type II". VF .004" vinyl film AF Laminate .001' aluminum ** yes "Standard dimensions of Spmtai Duct Insulation art not idantical with those mtntionto in tntso Fadaral Soacifieations. ] foil-scrtm-kraft AP Plain asbestos paper ** yes no no 'No. 413, 414 and 415 only. Sisalkraft papor and aaphalt fumlthod on No. 411. FOR SEALING DUCT INSULATION JOINTS... "Facing will bum but hams toot out whan aaurca of hut la removed. ] Flame is not transnutttd alone taein|. J-M DUTCH BRAND PRESSURE SENSITIVE TAPE ] THERMAL CONDUCTIVITY MEAN TEMPERATURE. F ] SO 75 100 Johns-Manvilla rocommands 144 Outch Brand No. 353 Duct Staling Taps for forming, hold ing, and staling air duct insu lation. Spociany trotted wa terproof. wattr-mistant silver doth bactmg provides oictllent vapor barrier. Adhesive grips non-porout surfaces to make air-tignt seam at lomti and overlaps. Backing:.......................Ciotlt-colortd plastic cutmg. ] Color:.......................... Silver. Adhesive Mutt............Water insoluble-rubber and rosin best. Ball length:.................CO yds. (Special lengths on inquiry). widths: ...................... All stanurdwidths. Can sue:.....................3* ] Packing:.......................Bulk casewith each roll separated, canter supported. ] An Insulation for Every Commercial and Industrial Purpose Density (dry) Transverse Strength (modulus of rupture) Linear Shrmki|i 9 lbs pnr cn ft 50 psi meist ts dry-- .05" psr 36' length Temperature Range Permeance te 300F VO: 0.01 perm maximum VS: 0.3 ptrm maximum *Th Inures |in m this tablo are averaso valuta obtained m accord ance with accepttd test methods. X ft.AXM .45 .44 =3- .43 .42 Sa C .41 40 S3 .39 Sa .38 .37 .36 J5 .34 MEAN TEMPERATURE, F 50 100 150 ZOO 2 21 COMPLIANCE WITH GOVERNMENT SPECS STANDARD SIZES Fibrocel C meets the requirements of Federil Specification HH-l-552 Type 1. Class A. RECOMMENDED THICKNESSES Neminal Thickness, inches Va 1 1 Vi 2 Pipe Sues, inches Cepper Tubinf Steel Pipe. % -3 % -6 % -6 % -6 % -3 % -6 % -6 .8 ,10 .12 % -6 .8 .10 .12 HEATING PIPING INSULATION* Cantineeis Operation Pips Temperature, F Pipe Size, inches Thickness, iKbes Seessnal Operatise Pin Size. inches Thickness, inches 100-199 200-300 H thru 2 2 Vi thru 6 over 6 % thru 2 over 2 Va % thru 6 1 over 6 1V4 1V4 % thru 3 2 3 Vi thru 6 over 6 V4 1W V4 1 1V4 'Thicftncsm art optimum eatcutatad on an economic basil for Mat eonsorvation under average operating conditions. PLUM8IN6 PIPING INSULATION** Pipe Temperetere, F Pipe Size, inches Thickness, inches 35-39 to 3 over 3 1 1V4 4049 tolW 2-6 over 6 % 1 1V4 5040 to 3 over 3 % 1 Thicneiie are calculated to proven* condonation at ambitnt condi tion ot S5F ond SO% n.H. Idtw point 7SF). JOHNS HANV'LH An Insulation for Every Commercial and Industrial Purpose J-FOAM Specification Data REFRI0ERATIO physical. PROPeirri ..1C. - - ' 3 Density Cemprsssivc Strength Load to compress 5% J Compression under load, 500 pst Tensile Strength Water Absorption, 1' submersion 24 hours J 1 week 8 weeks Capillarity 1.0 lbs per cu ft 10.0 pel .028 in. 10.0 pel 1.7% by vet 2.4% by vel 4.0% by vel none Water Vapar Permeability ] Maximum Recemmanded Temperature Coefficient of Expansion U perm in. 180F 40x10-* Tht fi|urt |itn in this table art everas* valuta obtained in accordanca with acctpltd tact methods. J NOTE: A form of j-Foam. self-extinguishing according to ASTM D-635-44. is available. Its density averages 1.5 pcf, other proper ties are essentially the same as those given above. *>'- -V.:' ^5g3W<WVMU*CONDUCTIVITV ciatdfMK'Sifc.. J1' -4Si=j- ,. .30 .28 I vsS* _ _ :_ m .26 ;= ! - .24 :;m .22 .20 MEAN TEMPERATURE. F -20 0 20 40 60 80 100 j Interim Specification HH-l-00575 (6SA-FSS) J J STANDARD SIZES J Langth, ft 4 through 12 Width, inches 12 and 24 Thickness, inches l,lV4,2.3,4,6,and8 J J PACKAGING INFORMATION' aJUisspr- - r . y-jsssss^ssBr^i-.. In Icndlcs - sheets 24' vide Thickness. inches IN. ra/Gol 1 27 1V4 18 2 13 39 46 64 In Cartsns - sheets 24' x 48" 1 24 m 16 2 12 38 46 64 83 Bd Ft if Sheet Length is: 4' 6' 8- 10' 12* 216 324 432 540 648 216 324 432 540 648 208 312 416 520 624 216 324 432 540 648 192 288 384 480 576 192 288 384 480 576 192 ee ee N ee ee ee 31 IJ5IAn Insulation for Every Commercial and Industrial Purpose Oy Z f1 thi J-M ROCK CORK refrigeration insulatii I DESCRIPTION: Manufactured from min eral wool combined with a water-resistant asphaltic binder which furnishes an ideal base for an as phaltic adhesive or finish, assuring air-moistureresistant seal. AVAILABLE FORMS: Pipe Insulation - furnished with asphalt-saturated and coated asbestos jacket. Sheets--furnished 18" x 18" x 1", as well as 18" x 36", in thicknesses from IVi" through 4". Lagging--furnished 18"long,2"-6" wide, ll/i"-4" thick. Discs available same thicknesses. USES: Recommended for cold storage rooms and low temperature piping and equipment. ADVANTAGES High Moisture Resistance Won't absorb moisture under conditions of humid ity and condensation usually present in cold storage rooms. Sanitary Will not absorb or transmit the strongest odors. Won't rot or harbor bacteria. Incombustible Protects against costly losses due to fire. Passes Co lumbia Fire Test (see Specification Data). Low Conductivity Low thermal conductivity (.29 at OF) provides pre cise temperature control. Long Service Life Installations made 30 and more years ago still provid ing satisfactory service. Structurally ______Strong______ Strong and rigid enough to build cold room dividing walls without supporung members. Easy to Install Light, readily handled, sheets are furnished in large sizes for easy application. Pipe insulation accurately formed for perfect fit. + 3000T SULATION VAl J-M INSULATING FIRE BRICK DESCRIPTION: Johns-Manville produces six types of Insulating Fire Brick to provide opera tors and builders of high temperature equipment six opportunities to get the one insulating fire brick that's right for a given service. Each type of J-M Insulating Fire Brick has the correct balance of thermal and physical properties for its recommended service. All six types offer light weight, low conductivity and high structural strength. Made from high quality refractory clays (plus alumina in the case of JM-3000), these insulating fire brick contain a carefully graded organic filler which is burned out during manufacture to give a uniform, controlled pore structure. AVAILABLE TYPES: JM-3000*--for temperatures to 3000F exposed. JM-28--for temperatures to 2800F exposed. JM-26--for temperatures to 2600F exposed. JM-23--for temperatures to 23 OOF exposed. JM-20--for temperatures to 2000F exposed. JM-1620--for temperatures to 1600F exposed; to 2000F back-up. -JM-3000 miuKtlfli Fir* Irlct I* til* ntwwt of tlw ill typoi. It providM lsn|-lif* munition it i lull 3000F. in back-up or Oiroct upoiuri iirvic*, and n nioldoO from ipacully soloctod kaolin cun P>ui alumina. USES: Recommended for use as refractory lining or as back-up insulation behind other refrac tory protection in kilns, furnaces, flues, refining ves sels, regenerators, gas producers and mains, soaking pits, stress-relieving furnaces, reactor chambers and similar high temperature industrial equipment ADVANTAGES High Insulating Value The light weight and high insulating value of J-M In sulating Fire Brick make possible thinner furnace walls, improved efficiency and lower operating costs. Quick Heat Up Furnaces can be brought up to operating temperatures with unusual speed, resulting in increased production. Y INDUSTRIAI HIGH T E M P E R A REFRIG ERATIO N DESCRIPTION: Made from diatomaceous silica, a material composed of millions of micro scopic cells that offer maximum resistance to heat flow. Sil-O-Cel Insulating Brick are particularly useful where high load-bearing characteristics are required. Sil-O-Cel Insulating Brick are furnished in three types for use as back-up insulation behind refractory fire brick linings or behind insulating fire brick linings. The new Sil-O-Cel 16L brick may also be used for exposed as well as back-up service. AVAILABLE TYPES: Sil-O-Cel Insulating Brick are furnished in three different types as follows: Sil-O-Cel Super--for temperatures to 2500F back up only. Sil-O-Cel C-22--for temperatures to 2000F back up only. Sil-O-Cel 16L--for temperatures to 1600F back up or exposed. USES: Sil-O-Cel Insulating Brick are recom mended for use as back-up insulation in furnaces, kilns, hot blast stoves, soaking pits, boiler walls, oil heaters, regenerators, and similar high temperature equipment in the steel, chemical, ceramic, power, petroleum and glass industries. ADVANTAGES Good Insulating Value Used as back-up insulation. Sil-O-Cel Insulating Brick make it possible to reduce the necessary thickness of the exposed refractory as much as one-third. This re sults in substantial savings in furnace wall construction for all the types of high temperature equipment for which these brick are recommended. High Load Bearing Strength Sil-O-Cel Insulating Brick are made from diatomaceous silica, a natural fossilized material which imparts to the finished brick great strength. The Sil-O-Cel C-22 brick, for example, has a cold crushing strength of 700 lbs per square inch. 36 38 AVAILABLE TYPES: 3X Firecrete -- For service to 3000F. Composed principally of high aluminous materials calcined at high temperatures. Recommended for casting thick nesses of 2 inches or more. H.T. Firecrete--For service to 2800F. Recommended for casting thicknesses 2 inches or more. Standard Firecrete--For service to 2500F. Devel ops exceptional strength on air curing. Can be used to cast thicknesses as thin as 1 inch. L.W. Firecrete--A light weight, insulating refrac tory concrete for service to 2400F. 75 lbs of dry material required for one cubic foot. CA Insulating Firecrete--A light weight, low iron content refractory for use in controlled atmos pheres. For service to 2600F. No. 20 Firecrete--Similar to L.W. Firecrete but lighter. 58 lbs of dry material required for one cubic foot. Service to 2200F. C-31 M Refractory Cement--A chrome base castable refractory for service to 3000F. USES: Firecrete is used extensively for mono lithic furnaces and linings and is recommended for such special shapes as those required for burner rings, baffle tile, header protection tile, pipe linings, furnace bottoms and similar installations. ADVANTAGES Hardens Rapidly Firecrete permits casting and use of any desired shape within 24 hours. Resists Spalling All seven types are highly resistant to spalling. Negligible Shrinkage Firecrete has no drying shrinkage and only negligible fire shrinkage at recommended temperatures. Eaey and Economical to Use The adaptability of Firecrete makes possible the easy construction of monolithic furnaces, linings and the like which would otherwise require the use of special shapes or involve costly cutting and fitting of brick. H kA . , .... "?rv.; 3ft* *f| type: Gunning-Troweling temp limit: 3000F J-M hydraulic setting refractory cement DESCRIPTION: Four types of dry mono lithic, hydraulic setting refractory cements have been developed and produced by Johns-Manville for gunning and slap-troweling applications. These four refractories are especially adaptable for gun application in building new refractory linings and repairing old ones. They adhere readily with a minimum of loss when "shot" in place. Mixed with water at the gun nozzle, they are pneumatically projected with great force, resulting in a dense, homogeneous lining. Blazecrete is equally effective for heavy patching by troweling, especially where brickwork has eroded deeply. It eliminates the laborious ramming or tamping required with "plastics," and patches need not be prefired. 40 AVAILABLE TYPES: 3X Blazecrete--For service to 3000F. High alumi na content Particularly adaptable for gun applica tors and for heavy patching by slap-troweling. Standard Blazecrete--For service to 2400F. Alu mina silicate base. L.W. Blazecrete--For service to 2000F. Light weight alumina silicate base refractory. Used ex tensively for stack linings, heaters and other appli cations where gunning mix with low rebound loss is required. C-2 Refractory Cement--For service to 2 3 OOF. Used to advantage in making a protective abrasionresistant refractory surface over L.W. Blazecrete. | USES: Recommended for lining or patching forge furnaces, ashpits, cyclones, heaters, boilers, oil refining equipment furnace bottoms, ladles and similar applications. L.W. Blazecrete is extensively used on tanks, structural steel and skirts for fire protection purposes. ADVANTAGES Harden* Rapidly Applications ready for use within 24 hours of gunning or slap-troweling. Can be applied by gunning or slap-troweling. r i L [ I L RIGE DESCRIPTION: Johns-Manville lightweight aggregates and fills are available in a wide selection for temperatures through 2400F. JM-2000 and JM-2400 L.W. Aggregates may be mixed with calcium aluminate cement to form an insulating refractory concrete for various operating conditions. Sil-O-Cel C-3 may be mixed with cal cium aluminate or portland cement for lower tem perature conditions. By selection of the aggregate, an insulating refractory concrete can be made with the characteristics desired for constructing core, japanning and enameling ovens, foundations and bases of heated equipment, furnace doors, and many special shapes. In addition, all materials listed below may be used as fills for insulating ir regular spaces in high temperature equipment, making it possible to conserve heat where other forms of insulation cannot be economically in stalled. AVAILABLE TYPES Name JM-2400 L.W. Aggregate JM-2000 L.W. Aggregate Composition al. silicate al. silicate Temperature limit, F 2400 Approx density to which fills are normally packed, lbs per cn ft 50 Packaging 65-lb bags 2000 41 50-lb bags Sil-O-Ce! C-3 Sil-O-Cel Insulating Powder Sil-O-Cel Coarse Grade calcined, coarsegraded diatomaceous silica finely ground dia tomaceous silica similar to Sil-O-Cel Insulating Powder, but more coarsely ground 2000 1600 1600 31 50-lb bags 17 50-lb bags 22 50-lb bags  i it; lj^ *> * i - w- iiaiiii9i.i9ieiaaii g|| type: Refractory Felt temp limit: 2000F R E F R IG E R A T IO N J-M CERAFELT refractory fiber felt 44 DESCRIPTION: J-M Cerafelt is a light weight, refractory-fiber insulation notable for its excellent thermal and chemical stability. Made pre dominantly of alumina and silica, it combines light ness, heat resistance, low conductivity and high sound-absorption qualities. | AVAILABLE FOR MS: Furnished in densi ties ranging from 3 to 24 lbs per cu ft Also pre fabricated fully encased in heat-resistant metal foils or meshes to fit any industrial shape. USES: Recommended for a great variety of high temperature applications including gas tur bines, refractory linings for domestic oil burner combustion chambers, high temperature packing, and similar industrial uses. ADVANTAGES High Hast Resistance Will withstand continuous exposure to a full 2000F. Low Thermal Conductivity Unusually low conductivity at high temperatures due to opacity of basic fibers to infra-red radiation. Light Weight Weighs as little as 1 /40th equal volume of hard fire brick. Chemically Stable Non-alkaline and chemically stable. Contains no cor rosion-promoting agents. THERMAL CONDUCTIVITY j 1 Oaasity, Iks MEAN TEMPERATURE F pares ft 300 400 500 600 700 800 900 3 .39 .46 .55 .65 .76 .89 1.02 4 .37 .44 .52 .61 .71 .82 .94 6 35 .41 .47 .54 .62 .71 .81 8 .34 39 .45 .51 .57 .64 .71 10 .34 .38 .43 .49 .55 .61 68 12 34 .38 .43 .48 .53 .59 .65 18 32 .36 .40 .45 30 .55 60 24 31 35 .40 .44 .48 .53 .58 coNoucTmn : BTU IN. PER SQ FT PER F PER HR 1000 1.16 1.07 .92 80 75 72 .66 .63 STANDARD DENSITIES AND THICKNESSES ,__ Oaasity, Its pares ft CRF-300 CRF-400 CRF-600 CRF-800 CRF-1000 CRF-1200 CRF-1800 CRF-2400 3 4 6 8 10 12 18 24 Availably Thieknsssss, Inehas Hi '/. V* y, '/, % 1 V/, X XXX X X X XXX X X X XXX X X X X XXX X X X XXX X XXX XXX X XXX X XXX 1 11 2 X X STANDARD SIZES j Lsnftk, last CRF-300-CRF-600 4. 8 and 26 CRF-800-CRF-2400 4 and 8 Width, inchas 42 F IN G 46 | DESCRIPTION: J-M Asbestocite is a strong, flexible, monolithic industrial sheet mate rial especially developed for use wherever severe operating conditions call for outstanding strength and permanence. Made of asbestos and cement and formed under tremendous pressure, it is an attrac tive natural gray in color, and has a hard, smooth finish on one side. Asbestocite is completely inor ganic and will not bum, rot or corrode. Equally stable indoors or out, it withstands extreme tem perature and atmospheric variations without dam age. AVAILABLE FORMS: Furnished in flat and pre-curved sheets in sizes ranging from 4' x 4' to 4' x 12', and in thicknesses (depending on sheet size) from Vi" to Vi". USES: Recommended for a variety of indus trial and commercial applications including the fol lowing: As a protective facing over cold storage room insulation; as a weatherproof facing over in sulation on outdoor tanks and vessels; for cooling towers; for fume hoods and ducts. Under normal conditions Asbestocite needs no paint or other protective coating to maintain its neat appearance and enduring protection. Its stone-like finish is unaffected by years of wear and tear, and it requires practically no maintenance. Where de sired, for decorative purposes, it may be readily painted with any good quality alkaline-resistant type paint. ADVANTAGES Weather Resistant Exposed to sun. wind, rain or snow, Asbestocite will not deteriorate. May be subjected to alternate freezing and thawing without danger of spalling or chipping. Structurally Strong Formed under tremendous pressure, then hydrauli cally re-pressed for extra strength. Fireproof Approved by the Underwriters' Laboratories as incom bustible, Asbestocite serves as a highly effective barrier to the spread of fire. Practically Maintenance Free Under normal conditions will retain its neat appear ance and enduring protection without painting or other preservative treatment. Won't Corrode Immune to most corrosive elements found in industrial atmospheres and will not cause corrosion when in con tact with metals. Permanent Asbestocite is practically indestructible. Completely inorganic, it will not mold or decay from prolonged dampness, and excessive dryness will not cause it to powder or crack. .IJ. litiagaMaMP^fla i type: Protective Coating temp limit: 250F J-M INSULKOTE' weather protective coating u. bow pm - IUJ- ZK u $ DESCRIPTION: Developed as high quality protective coatings, J-M Insulkotes are com pounded of selected and processed bitumens, as bestos fiber and mineral fillers. These formulations were chosen after careful development and testing to give maximum protection at lowest applied cost to insulated tanks and process equipment. Insulkote effectively seals out water, preserves maximum in sulation efficiency, helps prevent rusting and corro sion of expensive equipment. AVAILABLE TYPES: Non Water-Vapor Barrier -- Insulkote ET* and EG** are non-burning, weatherproof coatings for use over insulation where "breathing" is required. Water-Vapor Barrier--Insulkote ST* and SG** are weatherproofing and vapor barrier coatings for in sulations on refrigerated equipment. Insulkote SG is an excellent anti-corrosion coating. Combination Purpose -- Insulkote SGC*** and EGC*** are coatings which afford protection against weather and corrosive atmospheric condi tions, and will prevent condensation under mot ate conditions. Trowel application. **SpriT tun application Trowel or spray fun application. USES: Recommended for weather* protect insulated vessels, tanks, piping and equipment. ADVANTAGES Durable Insulkote effectively seals out water, preserves m mum insulation efficiency, helps prevent rusting corrosion of expensive equipment. Kaaps Out Water Years of service in the field have shown that Insull resists acid or alkaline atmospheres and will stanc under the most adverse weather conditions. Its corr. sition minimizes surface cracking and crazing ur sudden temperature changes. A jet black maieria will not fade after it is applied--patches will not c trast with weathered coating. Easily Applisd Furnished ready-mixed in two consistencies to fa tate quick, easy trowel or spray application. 48 lUMftltl IT laaaWatt ( lasattafetT lasalkata M lasalkata (1C IhiIUU S6C ttm SMimtiM Wolpt Mr pi emulsion trowel 10 Iftt amuision tun" 10 lbs solrant trowal 9.5 IDs solaant tun" 9.5 IDs amuision trowal or |un" 7.5 IDs solvent trowel or gun** 7 101 Cmnp n dm'M Partool sDrMup (atfemotrlc) wafer ntar Mnatraltoo la prat -tar rwiMnwi onckaosi IS gai per 100 to ft Vfa- tTilCfc SO .2 to .5 IS aal par 100 sq ft to" thick SO 410 .7 S |al par 100 sq ft to" thick Oto .1 S lal Mr 100 sq ft to' thick 25 .1 to .2 IS |al Mr 100 sq tt to" thick 40 -- IS gai oer 100 sq tt v~ truce 20 -- Itmaaratara an raap 100 to 2S0F 100 to 2S0f up to 2507 up to 2S0f 100 to 2S0f uo to 2S0F CaWa: l-amitaian typt: t-solrant typa: T-trowal eaniistaney; S-spray |un eaniistaney: C-cpra Hilar ' Tha filurat |iaaa in thia tabla ara aaaraia aaiuaa ootamad in accordanca with accaptad tait mathods. "Spray |un application mvoivat una leaa tnrou|h eounca and "orar spray " amount of lota yariaa with air yalocitias and typaa ot turtaca All soivants nava soma dafraa of toncity and prooar vantilation stioutd Da provtdad wttora matanal is usad in anciosad spacas. J-M ASBESTOS PAPERS U- _ <8 0, ,nO J ZX< LJ 50 | DESCRIPTION: You can save space, time and money by using Johns-ManviUe Asbestos Pa pers to protect against fire, heat or corrosion. They replace bulkier, less resistant materials in many ap plications. Various asbestos papers have been de veloped by J-M to fit the needs of industry. Their main differences are in the quality of fiber and type of binder used. The binder content is held to a minimum to provide the maximum advantages of asbestos. AVAILABLE TYPES: Commercial Asbestos Paper and Rollboard -- A short fiber paper with high fiber content (minimum 95%). For use as a thermal insulation or safety covering for heating ducts. Fibroid Asbestos Paper--Similar to above but spe cially processed for electrical applications. Prima rily a base sheet or inorganic carrier for treatment with dielectric resins and varnishes. Long Fiber Asbestos Paper--Made with high grade long asbestos fiber (minimum fiber content 88%). For use as a thermal insulation; gasketing; base sheet for saturating. High Strength Fibroid Asbestos Paper--Similar to long fiber asbestos paper but specially processed for Class B electrical applications. A base sheet for saturating with electrical varnishes and resins to form a dielectric. Armature Reinforced Asbestos Paper -- Asbestos paper integrally combined on the paper machine with a reinforcement of strong, cotton scrim cloth. A base sheet for treatment with electrical resins and varnishes. Special Long Fiber Asbestos Paper for Electrolytic Cells--A high quality paper, uniform throughout, for use as diaphragms in electrolytic cells. Doublex Asbestos Paper--Contains inorganic bind er, will not burn, char or smoke. High tensile strength, resists tearing. Developed for use as neon sign pattern paper. Also used as liner for foundry funnels and pouring gates. Asbestos Welding Paper--A 32 lb paper, 1/16" thick, used to protect adjacent parts from heat, smoke, sparks during welding. Type GT Asbestos Paper-Asbestos paper inte grally combined on the paper machine with a re inforcement of strong glass threads. Almost 100% inorganic, it can be used "as is" wherever a strong heat-and-fiame-resistant sheet is needed. ADVANTAGES Excellent Mechanical Properties Fast, easy to apply and safe to handle; amply strong for most needs. Heat Resistant i-M Asbestos Papers will withstand heat (up to 400F) that would damage conventional papers and roll boards. M A TE R IA LS 52 DESCRIPTION: Johns-Manville Asbestos Millboard is a dense, rigid sheet or board material formed of asbestos fibers and a small amount of binder. A natural light gray in color. Millboard sheets are furnished in standard sizes of 42" x 48", in thicknesses ranging from 1/32" to 1/2". Cut pieces can also be supplied. AVAILABLE FORMS No. 106 Millboard--A general purpose, high utility millboard suitable for most uses. It will withstand temperatures to 800F. No. 102 Millboard--A higher quality millboard than No. 106. Will withstand temperatures to 1000F. No. 219 Millboard--This is a premium grade millboard, specially treated for greater strength. Suit able for temperatures to 1100F, it can be used up to 1800F where some loss of strength is not detri mental. C Grade Millboard--This millboard contains an especially long grade of asbestos fiber. It is suitable for temperatures to 1200F; embrittlement occurs above this limit. Where brittleness is not objection able, may be used at temperatures up to 1800F. Silicated Millboard--All grades of millboard can be specially treated to increase surface hardness. Where such sheets are required, the word "silicated" should appear on the order before the millboard type. Special--Millboards for special purposes can be tailored to service requirements. USES: J-M Asbestos Millboard is recom mended for applications which require a sheet or board insulation for protection against fire, heat, acid fumes, etc. Frequently used as a fire-resistant lining for floors, partitions, ceilings, stoves and grates. It has been found particularly valuable in the steel industry where literally scores of uses have been discovered for this versatile material. ADVANTAGES Versatile Adapted to literally scores of industrial applications. Fireproof Made of asbestos, the world's most famous fireproof material. THICKNESSES, TOLERANCES AND WEIGHTS* ThlckMss, Ttlemca, lades 2: Lit Hr 42** 141* shut Nt. 108.102 aal T Oral! Nt. 219 Hi 0.007 2.5 X. 0.008 3.5 X, 0.008 4.6 X* 0.008 6.0 0.009 7.0 0.014 0.015 I 0.016 s 0.025 9.0 113 133 17.6 X. 0.029 21.4 H 0.034 252 V\ 0.045 32.5 'Actual wighti may nr plus or nimit 10 poreool. 1.5 2.5 3.4 44 5.3 7.3 9.2 11.1 15.0 18.7 22.6 30.3 54 call an AUTHORIZED J-M CONTRACTOR for expert, dependable application of Johns-Manville 4P xX.S'" JOHNS MAMVULl ^x \ !I51% aui a. \ . P R. O D U C T S V %............. & snUao*t insulations... When you pay for top-quality insulation, back up your investment with the best installation service money can buy. Today, with high fuel and maintenance costs, it is especially important to place your insulation job in skilled hands. The scientific application of J-M quality insulations by J-M Insulation Contractors will assure you of the maximum return on your insula tion investment for years to come. Moreover, you get undivided responsibility for all your insulation requirements. Johns-Manville has established J-M Insulation Tech nical Service Units and J-M Insulation Contract Units throughout the country to serve you--units staffed with men who understand insulation engineering and with skilled applicators who are thoroughly trained in proven Johns-Manville methods. Working with J-M materials and J-M Insulation Engineers, these contractors know how to apply Johns-Manville insulations correctly to insure long, trouble-free performance. You can have the utmost confidence in their ability to handle your insulation application from start to finish. And remember this important point: When your ar chitect or engineer specifies Johns-Manville insula tions, any J-M Insulation Contractor in the country will be able to give you a quick, accurate bid, regard less of the size or location of the job. JOHHS-MANVULt SiSi Johns-Manville