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APR 20
MONSANTO COMPANY INFORMATION CENTER
MonsantoTRANSFORMER ASKAREL BY
Pyroclor 5 is a fire resistant transformer coolant in the Askarel class. A new Monsanto transformer coolant Inerteen* 70/30, introduced in 1967, achieved remarkable suc cess in the U.S.A. Because of this Monsanto in Europe has started manufacture of this product at the Newport U.K. plant. This new fluid is called : Pyroclor 5.
Pyroclor 5 is now the recommended fluid for all Pyroclor transformers and has the following important features : Better cost performance from lower weight per gallon. Same compatibility with materials of construction. Higher relative permittivity. Similar viscosity over the normal temperature range of transformer operation
(--5 to -K90 C).
The Pyroclor synthetic transformer coolant at present on the European market is still available for cases where viscosity at unusually low temperatures is an important factor. This fluid will be known simply as Pyroclor.
Pyroclor 5 incorporates all the advantages of previous Pyroclor:
Maximum fire protection
No special fire equipment needed
No maintenance
No siting limitations
Low noise level
Low power loss
High impulse level
Gas scavenger to absorb any free hydrogen chloride should transient arcing occur
' Trad* nama of WatinQhout* Corporation.
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Typical Properties
In terms of physical, chemical and electrical properties Pyroclor 5 and Pyroclor are very similar but detailed properties are listed for comparison in Table 1.
TABLE 1
A Comparison of Typical Physical, Chemical and Electrical Properties of Pyroclor 5 and Pyroclor (This table is not a specification)
Property
Test Method
Pyroclor
Pyroclor S
Physical Description
Colour (APHA) Density at 20 C (Kg/m3) Density at 100 "C <kg/mJ) Coefficient of expansion
20-100 C (deg. C'1) Viscosity at 20 C (cSt) Pour point (C) Refractive index at 25 C
Chemical Fire point
Inorganic chlorides (ppm) Neutralization number
(mg KOH/g) PPO content (%) Stability test (Details follow) Water content (ppm)
Electrical Dielectric strength at 25 C 4 mm gap (kV) .. withstand
.. breakdown Dissipation factor at 50 Hz,
IkV/mm (%)... at 25 C ... at 100 C
Resistivity at 500 V/mm, 1 minute (Tflcm)... at 25 C ... at 100C
ASTM D1702
ASTM D1702 BS 733 BS 733 Calculated from density BS 188 IP 15 ASTM D1807
ASTM D92
ASTM D1821
Monsanto ASTM D1701 Monsanto ASTM D1533
B9148
ASTM D924
ASTM D1169
Limpid, mobile liquid
40 1556 1468
0.000743
Limpid, mobile liquid.
40 1520 1438
0.000732
21 -- 34
1.6147
26 -- 32
1.6156
None to boiling point
0.05
0.004 0.2 Pass 30
None to boiling point
0.05
0.004 0.2 Pass 30
40 for min. >70
0.5 5
10 2
40 for 1 min. >70
0.5 5
10 2
2
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Stability (Corrosion) Test
Description A sample of the Pyroclor is heated in darkness for 6 hours at a temperature of 210 C with a prepared piece of aluminium foil. At the end of this period, the appearance, colour, inorganic chlorides and neutralization number of the sample of Pyroclor are determined. The piece of aluminium foil is examined for changes in appearance and its weight loss is determined. Results The values in the following table must not be exceeded for the sample of Pyroclor to pass this test.
TABLE 2
Property
Aluminium foil Weight loss (g) Change in appearance Pyroclor sample Colour (APHA) Inorganic chlorides (ppm) Neutralization number (mg KOH/g)
.Teat method
--
Visual
ASTM D1702 ASTM D1821
Monsanto
Value
0.0 None
200 (max) 5.0 (max) 0.01 (max)
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A Comparison of the Compatibility of Transformer Insalating Materials with Pyroclor
In past years we have accumulated a considerable amount of data on the compatibility of various types and brands of transformer constructional materials with Pyroclor. In order to test whether this information is also valid for Pyroclor 5 we have run side-by-side tests with 5 different materials. The details of these tests are as follows:
Ageing conditions: Concentration : Testing conditions ;
7 days at 100 "C As given in the table 3 Temperature 100C; dissipation factor measured at a fre quency of 50 Hz and a stress of 1 kV/mm; resistivity measured at a stress of 500 V/mm after 1 minute.
TABLE 3
Material
Concentration
P/roclor
Pyroclor 5
Disslpation factor
</)
Reslstfvity
(Tficm)
Disslpation factor 07.)
Resist* Ivlty
(TQcm)
'Varnite' core insulation
64 cm3 in 150 cm3 5.4 2.9
5.5 2.8
ML enamel wire, 0.116" dia. 14.5 cm2 in 150 cm3 3.3 4.0
2.3 5.4
Grade K `Elephantide'
pressboard, 0.375" thick
3 % w/w
6.3 4.0
4.0 5.6
Nebar PR', 0,125" thick,
smooth grade
0.4 % w/w
35.4 0.20 36.2 0.27
SRBP tube, 0.7" dla.
1 /o w/w
11.6 1.0
13.5 1.9
From these tests we conclude that compatibility data obtained for Pyroclor are equally valid for Pyroclor 5.
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Kinematic Viscosity
A comparison of the kinematic viscosity of Pyroclor 5 and Pyroclor is shown in table 4.
TABLE 4
Temperature ("C)
-- 30 -- 20 -- 10
0 4- 10
20 30 40 50 60 70 80 90 100
Pyroclor
ca. 16 000 1 800 350 100 42 21 12.3 7.8 5.4 3.9 3.0 2.4 1.98 1,70
Kinematic viscosity (cSt)
Pyroclor 5
Typical mineral oil
ca. 60 000 4524 655 162 57 26 15 9.4 6.4 4.6 3.4 2.7 2.2 1.86
2 500 750 270 118 62 33 21 14 9.7 7.2 5.5 4.3 3.4 2.8
Vapour Pressure
A comparison of the vapour pressure of Pyroclor 5 and Pyroclor is shown in Table 5.
TABLE 5
Temperature (C)
40 60 80 100 120 140 160 180 200 220
Vapour Pressure (torr)
Pyroclor
Pyroclor 5
<1 2 5
.12 ' 27
55 105 188 322 527
<1 1 4 9
20 41 79 141 242 397
In the above table the values at the lower temperatures have been obtained by extrapolation. This procedure was adopted to overcome inherent difficulties in the measurement of low vapour pressures of mixtures of liquids.
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Density
A comparison of the density of Pyroclor 5 and Pyroclor is shown in Table 6.
Temperature (*C)
0 10 20 30 40 50 50 70 80 90 100
TABLE 6
Density (kg/m3)
Pyroclor
Pyroclor 5
1578 1567 1560 1545 1534
1533 1512 1501 1490 1479 1468
1541 1530 1520 1510 1499 1488 1478 1468 1457 1446 1436
Safe Handling of Pyroclor
Pyroclor 5 and Pyroclor are made from blends of chlorinated hydrocarbons and skin contact should be avoided. For detailed instructions on handling of Pyroclor 5 please see our leaflet Safety with Pyroclor .
Monsanto Europe S.A. 1, Place Madou, Brussels 3 Monsanto Chemicals Ltd. 10*18 Victoria*Street, London S.W.1
The Information in tfiia bulletin la, to our best knowledge, true end eccurete. but all recommendetlone or auggestlone are made without guarantee, elnce the condition! of use ere beyond our control. Mcneanto disclaim any liability Incurred In oonneetlon with the uie of these date or suggestions, furthermore, nothing contained herein shell be construed es a recommendation to use any product m conflict with exlatlng pattnte covering any material or Ita uae.
Publication : 11 18 (E) M.E.1 (11/S9)(Publlahed by : Monsanto Europo S.A. 1, Piece Madou, Brueeele 9. Belgium)
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