Document O1GoM00n0yBe9yv94Jbo5QzOe
FILE NAME Quigley QUIG
DATE 1942 DOC QUIG042
DOCUMENT DESCRIPTION Advertising Literature
COMPANY
QUIGLEY ManufacturersManufacturers of Industrial Specialties
Manufacturers 527
AvenueNew York 17 N. Y.
Avenue
.
REFRACTORY DIVISION
=>
Buttetin No. 327
INSULAG
REFRACTORY PLASTIC INSULATING LAGGING
Fig Tower and Oil Heating Tank Insulated With INSULAG Petroleum Industry Has Found INSULAG Unsurpassed for Insulation
AND SUPPLY CO 119 East Lombard Street
Baltimore Maryland Phone Lexington 4800
Rg tates 1
:
INSULBR.X
lLL8 3 MS
ft
art
Gas
Gas
+
.600
lerort
fort
-35 No - : cit
owe
late
INSULAG is a superior
refractory
lagging with unsurpassed unsurpassed
insulating properties for use on high or low temperature
equipment equipment
INSULAG may be applied on hot or cold metal surfaces
a coat for INSULBLOX or other insulation
and
as
finishing INSULAG possesses at recommended temperatures exceptionally
high refractory and insulating properties INSULAGis used at
operating temperatures at which other laggings fail Its unusual low heat storage and low thermal conductivity make
INSULAG a most effective insulator for the control of temperatures INSULAG permits reduction in thickness of heavy refractory walls and in turn decreases the heat capacity of the total structure Fuel
savings constant temperatures and increased production result from
its use
INSULAG increases in thickness after application and retains this increased volume throughout its entire range of service temperatures INSULAG after it has set does not dissolve or collapse from contact with water oil or steam which properties make it an outstanding product
091778 091778
gig,
.3 PSULAtS a Ret
Drip Test Without Inj
PROPERTIES OF INSULAG
CONDU LOW THERMAL
practically constant
service range so
-
->INSULAthGroughout values values
retains its
temperature temperature chances
there
no
lating efficiency One inchinch of INSULAGINSULAG
appreciable loss of an insulating
value equal to about nine inches of fre brick
about 140 the heat storage capacity of
and has brick walls
of equal heat How Therefore
relatively thin applica-
tions
of
ofINSULAG INSULAG
may
be
substituted for heavy masses are reduced and furnace
HIGH TEMPERATURE LIMITS INSULAG will withstand a wide range of applications for high temperature direct exposure and is recommended for interface temperatures up to 2200
EXPANSION - INSULAG expands physical shrinkage eliminated
after
application
LIGHT WEIGHT - On the average three pounds of
INSULAG covers 1 square foot to a thickness of 1 inch
Varying conditions methods of application hard troweling kinds of surfaces variations in mixing water content and temperature of surfaces at time of application
may require more material
QUICK SETTING _ INSULAG sets firmly firmly in 24 hours to 48 hours andin much less time when subjected to heat The quick drying and setting characteristics of INSULAG permit troweling to a smooth finish suit-
able for painting
ADAPTABILITY INSULAG possesses properties necessary for roughing coat and finishing goat chats by one application The user of INSULAG
not find it necessary to carry in stock two three three lifer-
ent materials for the same job
WATER RESISTANT afterset ing
dissolve or collapse from contact with
bes not
water oil or
steam This is a decided advantage in plant maintenance
INSULAG is a superior product for insulating
ment exposedite the weather
NON INJURIOUS
r sing particles
INSULAG contains no mineral are irritants to
the hands
B.t.u. PROPERTIES OF
PROPERTIES
Conductivity
Heat
'
Copyright 1942 Quigley Co. Inc.
QUICK SUMMARY
" equals 9 of fire brick in insulating value
140
140 Now
heat storage capacity of
fire brick
for
High mechanical strength
Operating temperature 2200 interface
Light weight rugged and strong
same
heat
Sets quickly
suitable for practically
Water resistant oil
destroy
Expands inch applied is
dried
practically
or
every
lagging
water leaks
need do not
more than an inch when
09 1779
pe
Fig Reclaiming Tower and Tanks Insulated With INSULAG
#g Wks
age
Ber
rer
Ber
USES OF INSULAG
PETROLEUM INDUSTRY
Natural Gasoline plants
Refineries and
use INSULAG
nstowers tanks treaters stills boilers
*
Breechings pipe lines and for fire proofing
supporting steelwork panel construction
of still furnaces baffle plates and door
linings
METALLURGICAL INSULAG is used for insulating heat treating forging annealing recuperators reverberatory and open hearth furnaces for hot blast stoves bustle pipes hot blast mains dues pipes and other heated equipment where insulation is required
CERAMIC INSULAG is used on
kilns
lehrs glass tanks hot air
underground flues recuperators and
hecker chambers
Plants
brick
manufacturing pottery
find
it most adaptable
glass
POWER INSULAG meets the
vourineer's demand for suitable material
turvines feed water heaters
storage tanks
drums sm
ke
Fig 6- 6- 15.h.p. High Pressure
Beitr insulated with INSULA~
a 7
~*
GENERAL
butlers and firnace
>
eee
INSULAG
O
meater
- ated
Fig Combination Oil Separator and Heater insulated With INSULAG
PROOFING wails roof strac- strac.res furnace rooms columns etc. may
" protected against fire by applying INSULAG as a veneer coating The fire petardant properties properties of INSULAG render aleal for this purpose
PROOFING INSULAG is not injured by contact with the weather yet to retain maximum insulating efficiency at all times it is often desirable to waterproof INSULAG with TRIPLE Products
Fig 10 Field Oil With INSULAG
Treater
Insulated
8
09 1780
Rg Water Tank and Boiler Domestic Fuel Off Burner Insulated With INSULAG
INSULAG
Cuts Heat Losses Reduces Fuel
Costs Improves Heat Control
Widely Used in Oil Industry pro-
ducers find nothing like INSULAG to insulate
field equipment Permits better heat control Requires less fuel to maintain constant heat They simply fasten metal lath on equipment and apply INSULAG which sets quicklyadheres to hot or cold expands after
application and retains volume when set-
develops high mechanical strength
with-
stands shock moderate abrasion and vibra-
durable weather not lose
insulating value after repeated heating and cooling Makes a white finish surface
unaffected by moisture
Good Results on Many Applications
Famous soap manufacturers use INSULAG
for insulating steam headers breechings and
hot water tanks with good results
On Boiler Drums - INSULAG used on
the boiler drums because it does not crack in service can be walked on without destruction and does not collapse due to steam leaks or water dripping on same
For Oil Burners Internationally oil corporation's technical engineer
known
recom-
mends INSULBRIX and INSULAG to fuel
oil burner installers in his district for all
oil burner work Quigley INSULBRIX com-
bined with INSULAG have all the desirable
requirements for domestic combustion chamber lining and insulation
INSULAG Applied With Boilers Stills
and Furnaces on the Chief engi-
neers and superintendents who cannot believe brick walls can be insulated successfully with boilers or stills on the line are invited to look at installations with INSULAG applied under these conditions INSULAG can be used in Quigley Panel Type Construction which has worked out successfully in many oil refinery
stills
4
09 1781
On Regenerator Chamber Ovens -
Eastern Public Service Corporation coke plant
uses INSULAG in walls of ovens Former
practice in repairing fronts of regenerator
chambers was to use two 41 in walls of fire-
brick with a 7 in clear space in which they used insulating powder in the bottom and mid-
dle sections and insulating brick at top
The outside wall of these regenerator cham-
Be
bers is built of a thickness of 41 in of fire-
brick The inside temperature of chamber is
2300 In using INSULAG they laid up both the inside and outside fire brick wall then
filled the center with 7 in of INSULAG Well
pleased with adoption of INSULAG due to
increased insulating value plus ease of appli-
cation
.
On Foundry Furnace Wall - Large
foundry applied INSULAG 21 in thick on 181 in silica brick wall while furnace was under heat On the very hot surfaces they brush coated the wall of equipment to be insulated with a diluted batter of INSULAG of heavy paint consistency to obtain good adhesion and then built up 21 in thickness in three layers appiled at intervals Resulted in
a smooth coat which did not shrink or crack
Used nails in wall to help anchor INSULAG
In Coke Oven INSULAG shields
ovens and another
teen
use several
Heat Shields of this charac
every product coke
the silica brick from the
in spalling
the air which might result
2. Protection of the men from the blister-
ing effects of the radiant heat thus permit-
ting them to do a more efficient job of patching
Supersedes Water Cooling System-
Manufacturer of locomotive parts well pleased with results of asing INSULAG to insulate small industrial furnaces These furnaces were formerly water cooled but this was abandoned in favor of INSULAG which is more satisfactory in every way and eliminates water freezing in winter
5
Fig Darr Thickener 24 H. dlam x 18 ft high INSULAG
Insulated with
Fig Steam Driers Coated With INSULAG No Wrapping or Painting Necessary
09 1782
:
HOUR B.T.U. B.T.U. B.T.U. B.T.U. B.T.U.
300 o
LOST
LOST LOST LOST
PEPRER PER
SQ SQ . FEET FEET FEET FEET
So So
100 100
200
PER
400 goes TLL eT Ber 200 Beart 300 os
vf HT E ie}
atiget! ber LPT Benet eHrrateT]TT HTT bet
eb teeT CLs 3
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HOUR HOUR
HOUR
400
500500
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it Lt
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4
1000 1000
1
Hr LTT 10 eee fbb 4
=
as Lh Lad
ott her a
T
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ashes HTTCL Hh et
5 Ets ees aes TT
Lie]
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L
H
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ys
t+ LLL er STAT os TH fee a ft
4 ef
INCHES ttt e e eer Ser easLesTLeer INCHES 2
Toe etheteTere e e tL IN
gan. ee Tt het LePeeret LE
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INSULAG
TT oH TT
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INSULAG Lr] as es er] pee ATLATtantFAC TL iteatt LTT INSULAG anes Leet theLs i preerLT FAC LecentCee tttLL] OF Let ee vee OF W
THICKNES -200 30300 400 het 700800006 1200 + THICKNES 300dat -r55l0 +HOT700 10001w- ee + .0091- -200 Le -500-TL 50 006 10001->1200 1300f 00021 *
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-350 400 450 250
2-2 250
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600
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a Lo 00021
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1200
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pe LH
4
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1400-
14001-500-.0091-
1800-
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ae
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S 80
ing me fore |
ih Ht |
tt a4at
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fln ie Hy
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et {Let ees is
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ipa!
1
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4 ripe H
Heth
90
100
150
200
250
300
350
400
450
500
TEMPERATURE
OUTSIDE FACE OF
BASED ON STILL
INSULATION
AIR AT 80
DEGREES
FAHR
How to Determine Heat Savings Effected by INSULAG
Chart above indicates the heat loss through graduated
combination thicknesses of INSULAG as well as the temperature of the outside surface of the INSULAG at given temperature for the hot surface
1. To determine the thickness of INSULAG required required to
give an outside surface temperature Example Temperature of the hot surface is 500 What total thickness will give give a temperature of about
130 Follow 130 F line upward until it meets 500 curve line At this point follow horizontal line
in
and read 2 in Therefore a 2 in thickness thickness thickness of
INSULAG is required
2. To determine the heat loss through given thickness of
INSULAG or from outside face temperature
Example Similar conditions as that given under From 130 at bottom of chart follow upward until you read 90 B. t u.'s on the upper scale
6
09 1783
=t
=
2000
pe
1800
=
=
=
=
FAHR 1600
FAHR
FAHR
FAHR
DEGREESDEGREES
1400
DEGREES
DEGREES
DEGREES
DEGREES
1200
SURFACE
SURFACE SURFACE
SURFACE
SURFACE 1000
HOT
HOT HOT
TEMPERATURE
TEMPERATURE
TEMPERATURE
TTEEMMPPEERRAATTUURREE
TEMPERATURE 600 =
TEMPERATURE
TEMPERATURE TEMPERATURE
400
== :
: :
sae
i
=
ra
=
=
=
:
=
=
ee
e
acrmeberen
=F
aot
:
3
;
f+
FAHR
FAHR
H;S FAHR
3
=f
DEGREES
DEGREES DEGREES
:
7
z
::
#
See
#
SSE
ti
asin:
DEGREES
DEGREES
DEGREES
DEGREES
SURFACE
Z
Seana,
SURFACE
ra
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raz.
SURFACE
-
Zt
et
SURFACE
5;
t
+
SURFACE
Ze 7
:
z
SURFACE
HOT
=
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;
HOT
= pe ; HOT
==
sf
mae
TEMPERATURE
=
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Se
ee
Se
eee
TEMPERATURE
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7
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TEMPERATURE
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ra.
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TEMPERATURE
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TEMPERATURE
Z
=z
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TEMPERATURE
go
fa
pee
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TEMPERATURE
-
ey ata
ae,
Oo
z=
== =
z.
:
200
86
88
Sete
90
rn
z
92
zien
"3
#
y
2Se
94
96
EFFICIENCY OR PERCENT OF HEAT
BASED ON STILL AIR AT 80
SAVED
98
100
The efficiency of INSULAG is obtained by subtracting the heat loss through the INSULAG from the heat loss
of the surface not insulated and dividing the difference by
the heat loss of the surface not insulated
Chart above heat saved by of INSULAG
indicates the efficiency or the application of various
percent of thicknesses
Example For same conditions used for chart page 6 from 500 Ffollowing horizontal line until you intersect 2 in curve line and reading directly downward you have 94.7 Therefore the application of 2 in INSULAG
in a hot face of 500 saves 94.7 of the radiation losses
7
a
09 1784
INSULBRIX
REG U. PAT OFF .
INSULBRIX are light weight cellular low heat storage insulating fire brick for direct or indirect
exposure to temperatures in boilers stills metal-
lurgical furnaces ovens and kilns Made for service
temperatures up to 3000 F INSULBRIX are made in several brands from one-
permits capacity tenth to seventeenth the heat storage
of heavy refractories for same heat flows " insulating value of 2...to 5 of fire brick
has
an
pe
heated equipment to reach operating conditions in
less time and meet Huctuations more rapidly
:
Result in increased output conservation of fuel
decreased labor costs improved furnace control and
greater comfort to the workmen
INSULCRETE
REG U. PAT OFF
INSULCRETE is a light weight cellular insulating refractory concrete for furnace linings floors door linings heat shields shapes covers and kindred uses recommended for temperatures up to 2500 No cutting fitting or ramming pour into place
" of INSULCRETE equals about 4 of fire brick in insulating value and has about seventh the heat storage capacity of fire brick walls of equal heat flow
INSULBLOX
REG U. S. PAT OFF -
INSULBLOX are light weight low heat storage re-
fractory block insulation for reducing heat storage
and radiation losses Their use results in increased
furnace production at lower costs
INSULBLOX are recommended for insulating fire
brick walls roofs and arches in open hearth forging
melting heat treating
furnaces .
and other types of industrial
They are ideal for insulating boiler settings regenerator chambers hot blast stoves oil stills fractionating towers high temperature ducts furnace shields and flues also on vertical and horizontal
boiler shells
INSULINE
IREG U. $ PAT OFF
INSULINE GROUND used as an insulating fill of
low heat storage capacity in back of thin furnace
walls at service temperatures up to 2600 " of INSULINE GROUND has insulating properties
equal to about 6 of fire brick INSULINE sized AGGREGATE as an insulating fill or with Portland cement or other suitable hinders to make an insulating concrete
OTHER QUIGLEY PRODUCTS
ace repairs
HYTEMPITE
has
many
cases
the furnace
Recognized
as
The World's
REFRACTORY REFRACTORY
GUN
fe
A COMPLETE REFRACTORIES SERVICE
um Keep a drum
Standard
High Temperature
Phlorine iphur desde desde and other
evaporation nor
cart
tion
and
brittle Used for weatherproofing
Q.CHROME- Q.CHROME- netaishase
Operated
bon work mixtures for by compressed
-PECIFICATION -PECIFICATION FIRE BRI K
. They try by
therefore destructive |
become perous or
INSULAGED structures structures
very high fusion point making pits melting fur repairing surfacing
ACID
ACID
CEMENT PROOF rements
==
for bonding
plantin
and
caruits mixed mixed
repairing repairing and
semof and heat resisting masonry
MORTAR ir
air setting refractory bonding mortar It is
.
CRETE -porn of outstanding merit forging and other ste heatin~-z copper refining furnaces conditions and for many
patented chrumechase castable refractory building monolithic hearths or bottoms in
for monolithic sidewalls in
burner docks subject to severe
other
purposes
TRIPLE PROTECTIVE DATINGS afbird Tauring protection from corrosion due to moisture avid alkalies wat Nimes of ammonia
superior material for fire brick : for plaster eroded furnace walls
ise wherever a dry sement is desired for bonding eatings for pointing up racks and reclaiming and other similar applications
MONO quality plastic fire brick in working ready-
use farm Highly refractory practically neutral as to expansion
and contraction and lasts longer in Qointless furnace linings and for
actual service For monolithic the more substantial furnace
repair jobs
Bulletins on Above Products Sent on Request
This bulletin becomes effective as of May 15 1942 and cancels in its entirety all previously issued bulletins or data referring to this product
COMPANY For further information write
QUIGLEY
527 Fifth
NAY YORK ~k"~ " "
Avenue Makers of
HYTEMPITE The World's Standard High
Temperature In Canada Quigley Company of Casada Standard Standard 4.@
stat tmnt Distributors withStrobe and Service in Important Industrial Couture 7 n
eT
~_.
as
wn Da Veit.
Cement . og
8Other
BULLETIN NO 4-44
[ 8 ]
PRINTED IN U. A.
09 1785
BULLETIN No. 327H
INSULAG Patents
Pomjing Pomjing "
REFRACTORY PLASTIC INSULATING LAGGING
ne.
~
Oil Refinery Towers
omg
:
INSULAG INSULAG
surfaces
finishing coat for Insulating Block or other insy-
lation
INSULAG possesses at recommended temper-
atures exceptionally high refractory and insulating properties INSULAG is used at operating
temperatures at which other laggings fail
Its unusual low heat storage and low thermal
conductivity make INSULAG a most effective in-
sulator for the controolf temperatures INSULAG INSULAG
permits reductionin thickness ofheavy refractory
walls and in turn decreases the heat capacity of
the total structure Fuelsavings constant temper-
atures and increased production result from its
use
INSULAG increases in thickness after applica
applica
tion and retains this
increased volume throughout
its entire range of service temperatures INSULAG after it has set does not dissolve or
lapse from contact with water oil or steam which
properties make it an outstanding product
09 1786
PROPERTIES OF INSULAG
LOW
THERMAL
practicaly
CONDUCTIVITY - INSULAG retains insulating values throughout its
that under varying conditions and
changes
there is no appreciable loss of insu-
One efficiency
inch of INSULAGhas an insulating
of .
*
nine inches
capacity
fire brick and has of fire brick walls
relatively thin applicasubstituted for heavy masses are reduced and furnace
HIGH HIGH
MECHANICAL MECHANICAL STRENGTH
INSULAG strength
INSULAGis different open deying and
*
derate abrasion and
dent in
will not
equipment
equipment to
advantageous on
paipment subject
HIGH TEMPERATURE LIMITS INSULAG will with stand a wide range of applications for high temperature direct exposure and is recommended for interface temperatures up to 2200
EXPANSION - INSULAG expands physical shrinkage eliminated
after
application
LIGHT WEIGHT - On the average three pounds of INSULAG covers 1 square foot to a thickness of 1 inch Varying conditions methods of application hard troweling kinds of surfaces variations in mixing water content and temperature of surfaces at time of application may require more material
QUICK SETTING - INSULAG sets firmly in 24 hours to 48 hours and in much less time when subjected to heat The quick drying and setting characteristics of INSULAG permit troweling to a smooth finish suitable for painting
ADAPTABILITY possesses properties neces-
sary for roughing coat and coats by one application The
not find it necessary to carry in
finishing coat or two user of INSULAG does stock two or three differ-
ent materials for the same job
WATER RESISTANT after setting does not
dissolve or collapse from contact with water oil or steam This is a decided advantage in plant maintenance
INSULAG is a superior product for insulating equip-
ment exposed to the weather
NONANJURIOU INSULAG contains no mineral wool or fine slag particles which are irritants to the hands or other parts of the body
feature
of INSULAG which particularly
is
the beautiful smooth white
appeals
surface
treated in white
an INSULAG rowelled finished job can be Quigley TRIPLE Protective Coatings
black ebes ebes or aluminum
Varions combinations of INSULAG with other INSULINE Products can be made for specific applications
Copyright 1948. Quigley Co.
09 1787
USES OF INSULAG
PETROLEUM PETROLEUM INDUSTRY - Refineries and Natand Gasoline INSULAG INSULAG on towers tanks treaters stills boters breechings
and for fire prooting supporting supporting steelwork panel constrichat of osteo furnaces baille plates and door linings
ae
METALLURGICAL treating forging
_ FURNAIC NSE ULS AG is used for
annealing recuperators reverberatory
insulating heat and open hearth
furnaces furnaces for hot blast stoves bustle
pipes hot blast mains other heated equipment
dues where
pipes ami insulation
is required
Fa Way 63770
INSULAG
Way 31/1
CERAMIC INSULAG is used on kilns glass lehrs glass tanks hot air pipes underground flues recuperators and checker chambers
Plants manufacturing pottery glass
brick etc find it most adaptable
POWER INSULAG meets engineer's demand for suitable mat^'ria for covering turbines feed water heaters hot liquid storage tanks drums smoke ues stacks pipes recommended recommended as insulation
water
fractory tile of side fire brick
ustriction
GENERAL
USES __ INSULAG
wide range
Fig Tower and Oil Heating Tank Insulated With INSULAG Petroleum
Industry Hot Found INSULAG Unsurpassed for insulation
a therisand uses
PROOFING Bins walls r
tures furnace rooms columus etc.
be protected INSULAG as
against fire
applying
a veneer coating The
fire
retardant properties of INSULAG render
it ideal for this purpose
PROOFING INSULAG is not injured by contact with the weather yet to retain maximum insulating efficiency at all times it is often desirable to waterproof INSULAG with TRIPLE Products
3
Fig 4 Field Oil With INSULAG
Treater
Insulated
09 1788
On Regenerator Chamber Ovens Eastern Public Service Corporation coke plant ises INSULAG in walls of ovens Former
practice in repairing fronts of regenerator chambers was to use two 41 in walls of tire-
brick with a 7 in clear space in which they
used insulating powder in the bottom and mid-
pe
ile sections and insulating brick at top
The outside wall of these regenerator cham-
bers is built of a thickness of 41 in of fire-
brick The inside temperature of chamber is
2300 F. In using INSULAG they laid up both the inside and outside fire brick wall then
filled the center with 7 in of INSULAG Well
pleased with adoption of INSULAG due to increased insulating value plus ease of appli-
vation
On Foundry Furnace Wall - Large
foundry applied INSULAG 21 in thick on 131 in silica brick wall while furnace was under heat On the very hot surfaces they brush coated the wall of equipment to be insu-
lated with a diluted batter of INSULAG of
heavy paint consistency to obtain good adhesion and then built up 21 in thickness in three layers applied at intervals Resulted in
a smooth coat which did not shrink or crack
Used nails in wall to help anchor INSULAG
In Coke Oven INSULAG shields
used for coke oven patching at plant of a large
eastern utility
. One used on pusher side of
ovens and another on coke side These have
ren
toe teral munths doing an excellent
closing the oven and effectively protect-
heat
Shields of this charac
ter
should be used in every product coke
oven plant for
1. Protection of the silica brick from the
chilling action of the air which might result in spalling
2. Protection of the men from the blister-
ing effects of the radiant heat thus permit-
ting them do a more efficient job of patching
Supersedes Water Cooling System-
Manufacturer of locomotive parts well pleased with results of using INSULAG to insulate small industrial furnaces These furnaces were formerly water cooled but this was abandoned in favor of INSULAG which is more satisfactory in every way and eliminates water freezing in winter
5
Fig -This Of S Comit^'of INSULAQ Pasta in Upper Section WIH INSULELIX INSULAG and INSULCRETE in Lower Section Mas Nel
.
Had a Hot Spot
Fig Stress Relieving Furnace insulated WIN INSULAO
.
QUICK SUMMARY
wah
Aralnick
to heat shrage
Aralnick in capacity capacity
insulating value of dre brick for
same
heat
High mechanical strength
Operating temperature 2200- F. interface
Light weight rugged and strong
:
Sets quickly Adaptable for practically every lagging need Water resistant oil or water leaks do not destroy
Expands
tried
inch
applied
is more than an
inch
when
lbs of Insulag covers 1 sq ft " thick Packed in 190 lb. bags
09 1790
B.T.U.
LOST PER SQ
50
100
FEET 200
PER HOUR
300
400
500
1000
we ezeni 6
enett il
(eee TH
e bot Leet
TetBen HE |
HHT
:
Secsap coseeat PT ertRater snitgucondas petri Tit 5
28 their ofgto
leer
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TEMP FACE 0 1 page1r400- Ley is= Ltsaue Lhe -50F- ACeEtl 0001- 4.99 ose 400 -550 Le 0P0u6a0-06-001- 0011 -00913 OF a
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THEY T
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400
450 450 450
500 500 500
TEMPERATURE
OUTSIDE FACE OF INSULATION
BASED ON STILL AIR AT 80
DEGREES
FAHR
How to Determine Heat Savings Effected by INSULAG
Chart above indicates the heat loss loss through graduated combination thicknesses of INSULAG INSULAG as well as the temperature of the outside surface of the INSULAG INSULAG at
given temperature for the hot surface
130 Follow 130 F line upward until it meets
500 curve line At this point follow horizontal line in and read 2 in Therefore a 2 in thickness of
INSULAG is required
1. To determine the thickness of INSULAG INSULAG required to give an outside surface temperature
Example Example Temperature of the hot surface is 500 What total thickness will give a temperature of about
2. To determine the heat loss through through given thickness of INSULAG or from outside face temperature
Example Similar conditions as as that given under 1 From 130 at bottom of chart chart follow follow upward until
you read 90 B. t u.'s on the upper scale
6
,
09 1791
ae
1800
i
eH:
FAHR
FAHR FAHR
FAHR
DEGREES
DEGREES DEGREES DEGREES
DEGREES
DEGREES
DEGREES
SURFACE
SURFACE
SURFACE
SURFACE SURFACE
SURFACE
HOT
HOT
TEMPERATURE TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE TEMPERATURE
=
1600
14000
1200
1000
[ati
800
I
600 SSeS
:
;
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Fi
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FAHR
FAHR FAHR
FAHR
DEGREES
DEGREES
DEGREES
=
DEGREES DEGREES
a
DEGREES
DEGREES
DEGREES
SURFACE
SURFACE
SURFACE SURFACE SURFACE SURFACE
HOT
HOT
=. ~
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TEMPERATURE TEMPERATURE
Patapon
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TEMPERATURE
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E
TEMPERATURE TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
400
reas
=
200
=
=
86
=
z
=
Fa
ae
y,
oe
=I 30
=
fo
Fics
fH
See
88
90
P2
94
96
98
EFFICIENCY OR PERCENT OF HEAT
BASED ON STILL AIR AT 80
SAVED
100
The efficiency of INSULAG is obtained by subtracting the heat loss through the INSULAG from the heat loss of the surface not insulated and dividing the difference by the heat loss of the surface not insulated
Chart above heat saved by of INSULAG
indicates the efficiency or the application of various
percent of thicknesses
Example For same conditions used for chart page " from 500 following horizontal line until you intersect 2 in curve line and reading directly downward you have 94.7 Therefore the application of 2 in INSULAG in a hot face of 500 saves 94.7 of the radiation
losses
7
09 1792
INSULBRIX
Reg U. Pat UM
INSULCLAD
Reg U i Pat Of
INSULBRIX are storage insulating
light weight
fire brick for
cellular low heat direct or indirect
INSULCLAD is a surfacing material used for
exposure to temperatures in boilers stills metal-
armor coating insulating brick It seals the pores
lurgical furnaces ovens and kilns Made for service
making an impermeable monolithic surface which
|
temperatures up to 3000
greatly reduces dusting and gas absorption reduces
INSULBRIX are made in several brands from one-
heat How through walls resists abrasion and
pa
tenth to seventeenth the heat storage capacity
tration
pene-
of heavy refractories for same heat flows " has an
insulating value of % to 5 of fire brick permits heated equipment to reach operating conditions in
INSULBOND Reg U. 5. Pat Off
less time and meet fluctuations more rapidly Result in increased output conservation of
fuel
decreased labor costs improved furnace control and
INSULBOND high refractory bonding mortar in dry or plastic form for bonding INSULBRIX
greater comfort to the workmen
INSULCRETE
Reg S. Pat Off
INSULCRETE is a light weight cellular insulating refractory concrete for furnace linings floors door linings heat shields shapes covers and kindred
uses recommended for temperatures up to 2500
No cutting fitting or ramming pour into place
" of INSULCRETE equals about 4 of fire brick in insulating value and has about seventh the heat storage capacity of fire brick walls of equal
heat flow
INSULINE
Rag U. Pat Off
INSULINE GROUND used as an insulating fill of low heat storage capacity in back of thin furnace walls at service temperatures up to 2600 " of INSULINE GROUND has insulating properties equal to about 6 of fire brick
INSULINE SIZED AGGREGATE as an insulating fill with Portland cement or other suitable binders to make an insulating concrete
OTHER
QUIGLEY
PRODUCTS
oe
.
PRODUCTS PRODUCTS a
A Quigley Product for every refractory purpose
BONDING MORTARS P
Tosabating Fire Brick
Hytempite wet
Fyre Mortar
Giry
QT Heat Set
Qhrome Qhrome Chrome
Book Shea Brack
BRICK PeClass Super Duty and Hegir Alanna Alanna
Insupond 2000 Airset
ag
Insulbrix
ju u
REFRACTORY COATINGS '
,
2.1
.
\
be
fore oy Bean Shay
teat
Brick
Core- ot) Chromecrete Chrome
Manesite Castabjo Chrome Base Castable
PLASTICS Fire Chrome ther Plastie Fire BricBrkick Chromix Ore Plastic
.
INSULATION
ACID PROOF CEMENTS
Black Acad Proof Cement wet Gray Acid Proof Cement wet Setting Acid Proof Cement White Acid Proof Quickset dry
dry
dry
For further information write QUIGLEY COMPANY.orc
YORK NEW
le
ao
anys
.
es
Distributors With Stocks and Service in important
ak
Y
NT
527 FifthAvenue
oe
Budoa ht H MMP ge AMP
Printed STA
09 1793