Document O1BNr4o6DE1g60n8790dnwZoX

CONTENTS MASTER CYLINDER..................................................................................................................................................62 Bench Bleeding a Master Cylinder..................................................................................................................... 63 Installing a Master Cylinder............................................................................................................................... 63 BRAKE FLUID............................................................................................................................................................ 64 BRAKE SYSTEM BLEEDING.....................................................................................................................................65 Manual Bleeding.................................................................................................................................................66 Pressure Bleeding.............................................................................................................................................. 67 Gravity Bleeding................................................................................................................................................. 67 Vacuum Bleeding................................................................................................................................................ 68 BRAKE LINES AND HOSES......................................................................................................................................69 Metal Brake Lines..............................................................................................................................................70 Brake Hoses...................................................................................................................................................... 71 LESSON TWO DEMONSTRATION 1: BRAKE INSPECTION............................................................................................................. 73 DEMONSTRATION 2: MACHINING.......................................................................................................................... 77 BRAKE ROUGHNESS -- CAUSES.......................................................................................................................... 78 Lateral Runout...................................................................................................................................................78 Disc Thickness Variation................................................................................................................................... 79 Lining Material Transfer..................................................................................................................................... 80 Rotor Corrosion................................................................................................................................................. 80 BRAKE ROUGHNESS -- REPAIR............................................................................................................................ 81 COMMON MACHINING PRACTICES FOR ROTORS..............................................................................................89 COMMON MACHINING PRACTICES FOR DRUMS................................................................................................89 ROTUNDA PRO-CUT ON-CAR BRAKE LATHE (201-00002)................................................................................. 90 Brake Lathe Set-up............................................................................................................................................90 Attach Lathe To Mount Adapter........................................................................................................................93 Compensate For Lathe Runout........................................................................................................................ 94 Lathe Operation.................................................................................................................................................98 On-Car Lathe Summary..................................................................................................................................102 LESSON TWO WORKSTATIONS...........................................................................................................................103 WORKSTATION 1 .................................................................................................................................................... 104 WORKSTATION 2.................................................................................................................................................... 106 WORKSTATION 3.................................................................................................................................................... 108 WORKSTATION 4.................................................................................................................................................... 110 GLOSSARY..................................................................................................................Glossary -1 TOOL LIST............................................................................................................................ Tool - 1 ROTUNDA ORDER FORM Brake System Diagnosis and Repair September, 2005 iii