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Who foots the tab for lead-free gas?
Laws banning lead are near. Whether oil or auto men suffer most rests on timing
Leaded gasoline seems sure to go the way of the running board. This week, even President Nixon called for its elimination, adding a strong voice to an already powerful chorus. "Manufac turers are not only developing devices now to meet present and future federal emission standards, but are also, on their own initiative, preparing to put on the market by 1972 automobiles which will not require and must not use leaded gasoline," the President said.
But auto makers and oil companies, bedmates for years, are squabbling over who should foot the tab for doing away with tetraethyl lead, which they created jointly 47 years ago to boost the octane rating of gasoline.
Over the past few weeks the auto makers have tried to toss the hot po tato to the oil industry by inviting ma jor refiners to start taking lead out of gasoline so that Detroit could start building smog-less cars. With leaded gas, the auto makers said, cars cannot be made clean enough to meet Califor nia's 1974 anti-smog regulations.
But last week, Atlantic Richfield Co. flipped the potato back in Detroit's lap. The company said it would produce lead-free gas in California next year, provided that enough cars were around to burn it. Within a few days, Getty Oil, Union Oil Co., Standard Oil Co. of California, and Standard Oil Co. (Ind.) said they, too, would have leadless gas available for the cars that would need it. Marking time. Now both industries are left waiting for California or Washing ton to mandate the next move, one that the oilmen figure could cost over $4-bil lion. The transition to lead-free gaso line will mean a major technical re structuring of at least one of the indus tries. Both have been committed heav ily to the use of tetraethyl lead since it was first developed in 1921 to elimi nate engine knock.
Today, most automobiles have high compression engines that require ei ther 94 octane (regular) or 100 octane (premium) fuel. Oil companies produce high-octane gasolines in quantity by adding lead to gasoline with lower oc tane rating. Removing the lead would lower the octane rating at the pump by about six points, forcing auto makers to redesign engines. On the other hand,
if auto makers insist on using engines that depend on a high-octane, lead-free gasoline, oil companies would have to use more costly refining processes to produce such leadless fuel in required quantities.
Legislators and government officials are the ones who will probably decide who will do what to remove the lead, and they are now mulling anti-lead laws. Like it or not, the oil and auto in dustries dare not work out a formal agreement because the consent decree that ended a Justice Dept, suit against auto makers last fall enjoined the com-
Henry Ford II: He has needled the oil companies to get the lead out.
panies from exchanging information about smog controls. Target. For auto men, the removal of lead has long been a goal. Chemicals that accompany lead additives, such as hydrobromic and hydrochloric acids, corrode parts of the engine, muffler, and tailpipe, shortening a car's life.
Recently, engineers working on anti pollution systems to meet California's 1974 emission standards found that lead had another bad side. It tends to coat the catalysts used to break down pollutants in mufflers, cutting the ef fectiveness of a catalytic muffler to only a few thousand miles at most. Charles Heinen, chief of emission con trol for Chrysler Corp., said complete removal of lead from gasoline was es sential if Detroit opted for that type of muffler, and the American Petroleum Institute agreed.
While none of the Big Three auto makers admits yet to having a catalyst that is practical even with lead-free gasoline, each hopes that one can be de veloped. However, others claim that suitable catalysts are available now, and that removing lead would let them work better.
John 0. Logan, president of Univer sal Oil Products Co., says UOP has an oxidizing catalyst that would break down hydrocarbons and carbon mon oxide to meet California's 1974 levels, and that the catalyst would last for 50,000 mi. on nonleaded gasoline. In Monrovia, Calif., Milton Farber, presi dent of the Anti-Pollution Corp. of America, says his catalyst would meet the 1974 levels on hydrocarbons, carbon monoxide, and nitrogen oxides for a car's life on lead-free fuel but would last only 12,000 mi. on leaded gas. Strong case. Lead poses other problems in efforts to produce a low-pollution car. Recirculation of exhaust gases into the combustion mixture to cut nitrogen oxides is more promising with non leaded gas. Afterburners to cut hydro carbons and carbon monoxide would also last longer with leadless fuel.
The case against lead is made even stronger by the threat of federal regu lations to control emissions.of'particu late matter. Inorganic learf''accounts for a large portion of the solid material that comes from a car's exhaust. "If stringent control of particulates be comes a federal goal, as we expect," says General Motors President Edward N. Cole, "we know of no way presently that such control can be accomplished with lead in-gasoline."
Only Ethyl Corp., which derives
102 BUSINESS WEEK: FEBRUARY 1A. 1970
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104 BUSINESS WEEK: FEBRUARY 14,1970
h h about 40% of its $509-million annual
* sales from lead additives and share? 1 about 80% of the market with Du Pont, is making a strong case to keep lead in gasoline. Ethyl believes that Detroit can meet smog standards without tak ing lead out. To prove it, its engineers have adapted a "lean reactor" car which the company says would add less than $200 to the basic cost of a car. Cal ifornia's standards can be met, says Ethyl, by using a lean fuel-air mixture, by timing ignition precisely, and by us ing the excess oxygen to oxidize hydro-
California may ban lead in gasoline completely by 1974
carbons in the car's exhaust system. Motor City's mood. Nonetheless, Detroit is inclined to insist on leadless gasoline while it pursues technology towards catalysts, recirculation, and after burners to meet the 1974 California limits. These standards likely will be come twice as tough in 1975.
"The handwriting is on the wall," says Dr. A. J. Haagen-Smit, chairman of California's Air Resources Board. "Lead will go." The question remains under what conditions.
The timing of lead's demise will be decided in part next month when a bill to phase it out in California comes be fore committee. The measure would trim lead additive levels from 2.5 grams per gal. down to nothing by Jan. 1, 1974. Most oil companies now use about 2.5 grams per gal., while only one--American Oil Co., a subsidiary of Standard Oil Co. (Ind.)-markets a completely leadless premium fuel in 25 Eastern and Southern states. Maneuver. Last December, the Automo bile Manufacturers Assn., at a state as sembly hearing, suggested eventual re moval of lead but declined to set a timetable. However, it is to the auto makers' advantage to support complete removal by 1974. Given that short a pe riod, oil companies would have to come up with a high-octane, leadless gasoline because about 37% of the state's cars then still would require a lead-free premium fuel.
Detroit's ultimate goal is to continue manufacturing high-compression en gines requiring high-octane, but leadfree, fuel. But it will sacrifice at least some performance of high-compression engines'for a time. In a letter late last month to chairmen of 19 oil companies, Henry Ford II of Ford Motor Co. sub tly tried to win a concession: "I would . . . appreciate knowing how soon you think lead might be removed from pre mium-grade fuels so that we might again build new cars with more ef ficient engines." A statement by Chrysler Vice-President L. B. Bornhauser put it more bluntly. "A most sig-
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106 BUSINESS WEEK: FEBRUARY 14. 1970
nificant contribution that could be
made by petroleum companies would
be an effort to maintain present oc
tane levels without the addition of
lead," he said.
The oil industry shudders at elimi
nating lead overnight while keeping
octane ratings high. To do so means
blending more aromatics, which are
high in hydrocarbons, with the lower-
grade base. It could cost $4.2-billion na
tionwide to change the refining pro
cess, the American Petroleum Institute
figures. The increase in operating costs
would amount to slightly more than 25
per gal., API estimates, but the price on
the pump could rise 45 a gal. or more
say other observers.
But Universal Oil's Logan claims
that such figures are wrong and "self
serving." He says the increased cost to
the refiner could be lower than 15 per
gal. He calls the California bill a "sen
sible approach," and he claims that sev
eral oil companies already have spoken
to him about phasing out lead. Of
course, Logan stands to benefit doubly
if lead is removed from gasoline: He
could sell both his octane-boosting
technology to refiners and his anti
emission catalytic converter to auto
makers.
Impasse. As things stand, both the oil
companies and auto makers are at a
stalemate and are largely at the mercy
of state and federal legislators.
The House subcommittee on public
health may soon ask the oil companies
to testify on the issue of leaded gaso
line. Representative Edward Koch (D-
N.Y.) has introduced a bill to ban the
transportation, distribution, and sale
of leaded gasoline in interstate com
merce. It would be effective one year
after enactment. And Representative
Leonard Farbstein (D-N.Y.) has in
troduced several bills aimed at elimi
nating lead. One would deprive com
panies selling leaded gasoline of their
oil depletion allowances.
Members of the California assem
bly's transportation committee also
will collect more information about
phasing out lead. Prior to statements
by Atlantic Richfield and Chrysler last
week, the measure to eliminate lead
completely in fuel by 1974 had a 50-50
chance of reaching the desk of Gover
nor Ronald Reagan, reports one in
sider. "Now the odds for passage have
gone way up," he says. And President
Nixon's address on the environment
this week should make the odds even
better.
In the long run, of course, the con-
sj^mer will help pay for eliminating
leacTas-well as share in the benefits. It
now appears an even trade-off:
Higher-priced, lead-free gasoline will
mean longer lasting smog devices, less
wear on engines, and a longer life for
cars.
'
Italians try hand in a tough market
Semiconductor technology is a singular
American forte, and it would seem
folly for a foreign company to try to
crash the crowded U. S. market. But
the Italians are coming anyway.
The company is Society Generale
Semiconduttori (SGS), an integrated
circuit, transistor, and diode maker
that collected around $40-million in
sales last year, mostly in Europe.
Within a year, SGS expects to add $3-
million in sales in the U. S. market.
Advantages. The Italian company holds
a number of trumps that make it a
serious contender. It is owned by Oli
vetti, an Italian operation that has
learned to master the U. S. terrain.
And many SGS products are as ad
vanced as the best made by Fairchild
Camera & Instrument Corp., which un
til 1968, held a one-third stake in SGS.
The Italian company still has access to
some Fairchild designs through licens
ing agreements. Further, SGS has put
up an assembly plant in the Far East*
where the major U. S. companies also
operate plants, to get the benefit of
low-cost labor. So, SGS should be able to
compete on price.
Most important, SGS has recruited a
respectable U. S. sales agent. Rather
than go through Olivetti, which is in
experienced in semiconductor market
ing, SGS latched onto Varadyne, Inc., a
316-year-old Santa Monica (Calif.) elec
tronics company.
Renato Bonifacio, SGS group manu
facturing director, says he likes Vara-
dyne's rapid growth. Its fiscal 1968
sales were $833,000. For the year
ending June 30, 1969, they were $4.6-
million. Varadyne President Charles
Tobias vows sales will be "in excess of
$15-million" in fiscal 1970.
Complementary. Tobias and Bonifacio
add that because their product lines are
complementary each gets broader mar
ket opportunities. Varadyne specializes
in linear integrated circuits, which
shape or mold electrical, signals. SGS
carries a broad line of digital circuits,
which operate like switches, turning
signals on and off. Such circuits, used
heavily in computers, far out-sell linear
devices. The linear market, now ex
panding slowly, will blossom when ra
dio and television set makers switch
from tubes and transistors. While
Varadyne makes several types of
linear devices, it does not make many
designed -for consumer products. But
SGS does.
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Wilbert Burks' budget seems bigger since his Quick Copies Center cut copying costs.
Wilbert Burks is Commissioner of Printing and Reproduction for the city of Cleveland, Ohio. Like any other manager in the private sector, he works within a budget. When ever costs can be cut within the budget, there's more money to be spent elsewhere. To Wilbert Burks, cutting his copying costs meant ex pansion and improvement of his department's capabilities.
That's why he looked into a new idea from A. B. Dick Company--the Quick Copies Center. After replac ing his two leased copiers with the new Quick Copies Center, Mr.
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Now other departments in the city government submit jobs to Print ing and Reproduction which ordi-
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This increase in business has en abled Wilbert Burks to purchase the Quick Copies Center he had originally planned only to lease. And he is considering the purchase of yet another Center just to handle the increased business.
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