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FILE NAME: Ford (FD) DATE: 1975-1976 DOC#: FD128 DOCUMENT DESCRIPTION: Tech Service Bulletins with Memos & Letters The sticky note shown below was written by Barry Castleman and attached to the page immediately following this one along the right margin at the spot marked on the next page with an X 2 2 5 5 EVENS STREET. GRAND RAPIDS. MI CHI GAN 49502 PHONE (615) 245-0455 May 30, 1975 DOYLE VACUUM CLEANER COMPANY Mr. S. F. S v o b o d a Ford Service Research Center 18751 O a k w o o d 'Blvd. D e a r b o r n , M i c h i g a n (8121 Dear S tan: E n c l o s e d is d e s c r i p t i o n of M o d e l A A R E 705i(76 v a c u u m c l e a n e r for brake service dust recovery, drawings and photos of the product. Filtration separation and dust retention data have not been in cluded since all such testing was conducted by the Industrial Hygiene Department of Ford Motor Company, their data was never made av a i l able to us, and we have relied s o l e l y on their acceptance. Since this product was developed at our expense on the specific request of Ford Service Resea r c h Center, w e are not able to offer any w a r ranty as to the suitability f o r brake service d u s t recovery and our quotation to Ford Purchasing contains a w a r r a n t y state ment to this effect, copy enclosed. . We are still waiting approval of the CAUTION and INSTRUCTION label by Ford legal. We must hold up ordering such labels. W e do feel that we should add a statement to the label indicating that all disposable filters should be replaced when the paper collector bag is 1/2 filled w i t h dust or aft e r decontamination. W i l l you please expedite action by Ford legal. I trust this is the material you need. Cordially, COMPANY A- 002767 PRODUCED BY FORD Ford MarketingCorporation ' Ford Cuitomer Servie* Division ` /" " Servie* RcMirch C*ntr 18751 Oakwood B iv i 0 *v tx im , Michigan 48121 Juna 10, 1975 ' Mr. Jack Doyle '. Doyle Vacuum Cleaner Company 225 Stevena Street . . Grand Rapida, Miohigan k9502 . . . 1 ` . ` . Dear Jack: This ia in regard to the Rotunda/Doyle-asbestos dust vacuum oleaner ' project. " The prototype unit model AARE 705-^75 serial number 1027 submitted for 1 fiber emission testing conforms to current OSHA Threshold Limit Values TLV. Our testa also reflect compliance with the two fibers greater than five microns in length per milliliter requirement scheduled for OSHA implementation July 1, 1976. All testa were performed according to OSHA regulations by the University of Cincinnati Medical Center, 3223 Eden Avenue, Cincinnati, Ohio 1+5219- As you requested, we have enclosed a copy of the test data. On the basis of our test, the vacuum cleaner model AARE 705-^75 when properly maintained would be acceptable from a fiber emission standpoint for use in the cleaning of dust from brake or clutch assemblies. However, we . recommend that Doyle continue to test production units on a lot sample basis. Our contact at the University of Cincinnati's Kettering Laboratoryis Dr. Dave Yeager, Assistant Professor Environmental Health, telephone (513) &72-5700. . In regard to the "caution label", Ford Offioe of the General Counsel advises that the heading should read as follows: CAUTION CONTAINS ASBESTOS FIBERS ` AVOID CREATING DUST . BREATHING ASBESTOS DUST MAY CAUSE SERIOUS BODILY HARM ' . A revised label should be provided for review by our Legal Department. ' . 002765 PRODUCED BY FORD / Hr. Jack Doyle June 10, 1575 Pge 2 Ve have reviewed your letter and quotation of May 30, 1975* Ford Motor Company is not in the position to concur with the terms as set forth in the first paragraph of Doyle's proposal under the heading Warranty . Information for Rotunda Vacuum Cleaner Model No. AARE 705^76* Ford Rotunda's standard liability clause would apply. This has been reviewed with our contract attorney, Mr. G. D. Ducharme. He is prepared to further clarify Ford's position and can be reached on telephone (313) 323-0123 In addition, Ford Rotunda's Performance Specification for the vacuum cleaner model AARE 705-1+75 requires that the unit meet all present and future 0SHA standards including the OSHA TLV scheduled for July 1, 1976This requirement should be incorporated in the specifications submitted with your quotation. We hope that we have been of assistance and look forward to your reply. Sincerely, cc G, D. Ducharme O. M. Julien P. J. Keegan W. Rooney S. F. Svoboda 002766 i PRODUCED BY FORD Ford Marketing Corporation Inter Oflicc Communication July 15, Mr. 0. M. Julien > Mr. P. J. Kcogan'' Subject: Asbestos Dust Cleaner Warranty y 1? For the past several weeks Stan Svoboda has boon working with Doyle Vacuum Clnnncr Company to establish a warranty for the n A s b e s t o s Dust Vacuum Cleaner. Both our Office of the General Counsel nnd Jack Doyle's legal representatives have been involved. -A copy of the suggested warranty is attached for your review. The summation of their negotiation is that Doyle is suggesting a warranty for tiic bnsie machine with disclaimers against the cnpability of the machine to collect asbestos dust. Gerry Ducharme lias suggested this disclaimer is acceptable based on the fact that we arc forced 1.o accept the University of Cincinnati's test results in absence of ours and Doyles' lack of technical expertise in the area of particle density measurement. At this time we need your approval for the disclaimer warranty in order to finalize the PN. May we have your concurrence to proceed. A. N. Updegrova. 002779 PRODUCED BY FORD Intra Company September 19T5 A Ty fiber cautions. We believe ^ aindiar to' tthee froalilovins*. ^ CAUTION: Dust and d ir t ^ co n tain o^be3tof ^ i . b e a lth hazard* vben ^ d a lx . B **a S ^ d -a r f ody Itt testoa fit * 6 * ^ tl t b . BotuoBa th e vacuum should be dust exposure. ' v _o V i -a a e a b lle fl and drum may tb a t caa ^ p re se n t a p o te n tia l vj-tam e by c l ean in g v ith comdrums- hould th e r e fo r . for . rtth " r S S T l , a v a ila .ll O O T it c -ta lo s * Dost 1*1 f r TM o f 1 a = * th a t p r o TM , ^ on t t a 1 1 = 1 - t " 1 4 " 4 'q"lprolt` S S ^ L f t S K S S ia 61 m r m s s S S v S t a S -- , V S C U U B C -LC oJ2C r ` " " cc: A. S- Updograve T77B P*ul s. Toth Supervisar ja S u s tria l H y s i * 007905 PRODUCED BY FORD The sticky note shown below was written by Barry Castleman and attached to the page immediately following this one along the right margin at the spot marked on the next page with an October 2, 1975 Mr. C. R. Weed ' cc R. E. Donley _ P. E. Toth . ' A. N. Updegrove Subject: Asbestos Dust Vacuum Cleaner Availability A recent letter addressed to you from Mr. Paul E. Toth, Ford Industrial Hygiene, indicates the need for cautioning technicians against the practice; of blowing the dust from brake assemblies prior to their overhaul. This letter recommends reflecting the use of the new Rotunda Asbestos Dust VacuumCleaner for cleaning these assemblies. Recent developments with our supplier have caused him second thoughts regarding the manufacture of the Asbestos Dust Vacuum Cleaners. This has resulted in an indefinite hold on the availability of an Asbestos Dust Vacuum Cleaner. Further, we are unable at this time to offer any potential availability dates. We will keep you advised or developments. i 003865 PRODUCED BY FORD TECHNICAL SERVICE BULLETIN f ford parts and service division ( JCTOBER 24,1975 BULLETIN NUMBER 99 EHEma LINCOLN "Our goal: No unhappy owners? A n Tl C L E \U GENERAL IjfiJ 1916MODEL RAOiOFLOAT PROGRAM BULLETIN CONTENTS FORD 1976 all cars EQUIPPEOWi Th am fm monaural, am fm-mpx. am-fm stereo Tape ANO am f m stereo signal SfcAWCn PAC l BODY 1265 DOOR trim PANEL BULGE ANO/OR MOULDING cracks in pull hanole AREA............... 1366 FRONT SEAT BACK ANGLE ADJUSTMENT I97S FORO MOOELS 531 60L 1975 V, GRANADA EQUIPPED Wi1n FLIGHT BENCH SEAT MODELS>4H & x i:57 headlamp COVER ornament ASSEMBL7 PlASTiC insert missing ig JV, sORO Awt. vLmU.LfcSSU1unii'1 1263 instrument panel glove box ooor repair . . < ir . 1974-75 MUSTANG CHASSIS 'Ms- SRAaEASBESTOS FIBER OUST REMOVAL . . . .. ALL YEARS- ALL CAR LINES .PPER ANO LOWEH ball joint INSPECTION PROCEDURE . . , ALL 1974 - 1976 CAH LINtS ELECTRICAL 12M A CCONDENSER REFRIGERANT LEAK ........... ....................1974. 75 & 76 TORINO ANO ELITE 1272 AM,-FM/MPX STEREO SEARCH . 1976 FORO. THUNOERBIRO ANO ELITE SO EQUIPPED 1272 ANTI-THEFT ALARM SYSTEM IMPROVED DIAGNOSIS . . . ALL VEHICLES SO EQUIPPED 1774 BRAKE' WARNING LIGHT FUNCTIONS . 1976-ALL CARLINES l OOOR AJAR WARNING LIGHT STAYS ON WITH ALL DOORS CLOSEO ANO LATCHED 1975 76 THUNOERBIRO ITORINO Taxi ONLt 1AND MUSTANG (ALL SOEOUIPPEOI ' r ' ' ONITl ON COIL CAPACITOR WASHER MISSING 1976 FORO. TORINO. ANO ELITE with 351 Mor 400 CIO ENGINES c (Continued on Page 2) 5 0 s B 9 1 1 12 "0 13 14 1 4 002894 S'vic Prt* M*n*9*f S win' T9f nntc** Page i i IX! PRODUCED BY FORD SEES 2 2 2 2 2 2 1 I LINCOLN i.-g=~ r v n u TRUCKS B U LLE TIN NO. W l nicle No. 1267 BODY (cont'd) OCTOBER 24, 1975 o 3. Install No. 8-18 X 1 /2 " washer head screws (procure HEADLAMP COVER ORNAMENT ASSEMBLY locally). -PLASTIC INSERT MISSING 4. Install glove box door in vehicle and adjust door u til E23 1975 FORD ALL VEHICLES SO EQUIPPED izing the in-and-out adjustment of the lock striker. W A R R AN TY STATUS: Reimbursable w ith in the provisions On vehicles encountered with the plastic insert (medallion! of the -'`arranty and Policy Manual -i.u in g from tne headlamp door ornament, the ornament jite m b ly must be replaced. However, should the insert be OPERATION: SP-06024-A-75 . rtnevable. tne part can be effectively recemented to the la m e n t nousing using pressure activated vinyl adhesive TIME 0.3 Hr. , ; part number D2AZ 19S54-A. Follow the instructions on ny larvl DLR. CODING. Basic Part No. 70 *74 Code 01 part number OSAZ 13A1S6-A 02AZ-19554-A PART, NAME Ornament empty Pressure Aetiveted Vinyl Adhesive Kt CLASS B B W A R R AN TY STATUS: Reimbursable w ith in the provisions of the Warranty and Policy Manual. ^7PE RATION SP-13186-A-75 CHASSIS Article No. 1269 BRAKE ASBESTOS FIBER DUST REMOVAL 'IM E 0 3 Hi Replace Ornament. 0.2 Hr. Cement Orna ment Insert ALL.YEARS A LL CAR LINES OLR. CODING: Basic Part Number 7013A186 Code 33. Article No. 1268 INSTRUMENT PANEL GLOVE BOX D_O_O_R__R_E_P_A_I_R____ _____________________ A L L YEARS A L L CAR LINES TRUCKS A L L YEARS A L L TRUCK SERIES The follow ing Caution Note should be cross referenced in Group 12. Volum e I of the Car and Truck Shop Manuals when perform ing wheel brake repair*. 974-75 MUSTANG H e glove box door is retained to the door inner panel by tegrai D'astic studs that are staked over. Glove box doors . l " oroxen staking but no other damage can be satisfac- .- > 'eoa red by installation of washer head screws, using * - io> o.ung procedure: ' ' Remove tne glove box door from vehicle and place on a dean work bench. Using a nand held 3 /8 " rwist d rill (wrap tape over the snarp eoges of the flutesl. remove the broken plastic stakes Remove sufficient stud material so that the washer neao screwisl |N o. 8-18 x 1 /2 ") can dam p the inner panel lu the door. oe 8 C A U T IO N : Dust snd d irt conditions present on wheel brake tssembliei and rotors and drums, may contain asbestos fibers that can rapresant a potential health hazard when made airborne by deening w ith compressed air. A ll wheel brake assemblies should therefore be cleaned only w ith a vacuum cleaner suitable for use w ith asbestos fibers. . This type of vacuum cleaner is available through the Rotunda Dealer Equipm ent Catalog. Dust and d irt from the vacuum cleaner should be disposed of in a manner that prevents dust exposure. Any repairs done on brake linings, pads, rotors and drums, should be done using properly exhaust ventilated equipment WARRANTY STATUS: "INFORM ATION ONLY" 002895 PRODUCED BY FORD TECHNICAL SER VIC E BULLETIN FORD PARTS AND SERVICE DIVISION . JANUARY 23,1976 BULLETIN NUMBER 104 mmm isa 'Our goal: No unhappy owners? A R T IC L E NO. BODY BULLETIN CONTENTS n im 1.290-S SEAT BELT EXTENDER--R E V IS IO N .............................. .................................................. 1974-75-76 ALL CAR LINES 1345 FRONT AIR D A M ..................................................................................................................... 1976 MUSTANG COBRA II 1346 QUARTER PANEL REINFORCEMENT.............................................................................................GRANADA - 1975-76 1347 REAR DOOR ARM REST RECEPTACLE COVER "LOCK OPEN"............................................. 1976 FORD - 4-DOOR MODELS WITH MANUAL WINDOWS 1349 SPRAY GUN PRESSURE DROP ALL MODELS 1350 1976 TU-TONE PAINT ON PASSENGER C A R .............................................................. PINTO/MAVERICK/MUSTANG/ GRANADA/FQRDTHUN DER BIRD PAGE 3 4 5 6 a CHASSIS CO I BRAKE ASBESTOS FIBER DUST R E M O V A L .............................................................. ALL YEARS - ALL CAR LINES 10 CM r- DISC BRAKE CALIPER SLIOE G R EA SE.......................................................................ALL VEHICLES SO EQUIPPEO 10 co S3 POWER BRAKE BOOSTER DIAGNOSIS-VACUUM AND HYDROBOOST.................... 1975-76 PASSENGER CARS 10 CS POWER RACK AND PINION STEERING GEAR-YOKE P L U G ....................................... 1976 MUSTANG AND PINTO 16 REAR DRUM BRAKE ASSEMBLIES...........................................................ALL 1976 MODELS WITH DRUM BRAKES IS SLOW FUEL TANK FILL AND/OR FUEL SPITBACK AT THE FUEL TANK FILLER PIPE.................................................................................... 1975-76 GRANADA AND MAVERICK ELECTRICAL 1356 BLOWER MOTOR PLASTIC WHEEL RETENTION................................................................... 1972-76 ALL CAR LINES 17 357 REAR TAIL LAMP LENSES SERVICE REPLACEMENTS................................................................ 1975-76 GRANADA 18 1353 VISOR ILLUMINATED VANITY MIRROR FTUHSEEILLLOUCMAITNIAOTNE..D.....V..A...N...I.T..Y.....M...I.R..R...O...R....O...P..T...I.O19N75(E-7X6CAELPLT CMAARVSERWIICTKH) 20 POWERTRAIN 1319-S R O U G H ENG INE O P ER A T IO N A N O /O R S U R G E IWITH A H O T EN G IN EI TSB CORRECTION............................................... A LL 1976 VEHICLES EQUIPPED WITH THE 460 C.I.O. ENGINE - 49 STATE VEHICLES ONLY ENGINE CALIBRATIONS 6-19L-RI5 AND 6-19L-R20 ' (EXCEPT POLICE INTERCEPTORSI 21 1359 DIAGNOSTIC PROCEDURE FOR NOISY THERMACTOR AIR PUM PS......................... - - A LL ' ^ - 7 5 VEHICLES EQUIPPEO WITH THERMACTOR AIR PUMPS 21 (Continued on Page 2) S'v>et Sf'viC* Write 1 Ticfia.cij" Page 1 PP-ODUCED BY FORD B U LLE TIN NO. 104 CHASSIS JA N U A R Y 23. 1975 Article No. 1269-S BRAKE ASBESTOS FIBER DUST REMOVAL 0223 A L L YEARS A L L CAR LINES EEH2233Hn3 A L L YEARS A L L CAR LINES 122222 A L L Y E A R S A L L TRUCK LINES Technical Service Bulletin No. 99, A rticle No. 1259, dated 10/24/75. indicated that the vacuum cleaner was available, through the Rotunda Dealer Equipment Catalog. A t this tim e, the vacuum cleaner is n o t available fo r purchase through the Catalog. However, we do recommend the use o f an Indus tria l type vacuum cleaner in place of compressed air. Please cross-reference this article w ith A rticle N o. 1269. WARRANTY STATUS: "INFORM ATION O N LY" Article No. 1351 DISC BRAKE CALIPER SLIDE GREASE (Formerly L.P.S.) 2223 A L L VEHICLES SO EQUIPPED . m sunnm m A L L V E H IC LES SO EQUIPPED IT R U C K S A L L VE H IC LES SO EQUIPPED The disc brake caliper slide grease w ill be available at the d istribu tio n centers as a Class B item a fte r December 19, 1975. It w ill be merchandised in 2 lb. cans and w ill carry a new part number of D5AZ-19590-A. This grease was previously referred to in TS8 publications as LPS-ESA-M1C167-A. It is recommended for any disc brake service, that brake caliper slide grease be used. PART NUMBER D6AZ-19590-A PART NAME Disc B'akc Cal* ioer Slide Grease AVAILABLE Alter 12/19/75 CODE 3 W ARRANTY STATUS: "INFORMATION O N LY" Article No. 1352 POWER BRAKE BOOSTER DIAGNOSIS VACUUM AND HYDROBOOST 2223 1975-75 PASSENGER CARS LINCOLN MERCURY 1975-75 PASSENGER CARS To assist you in properly diagnosing power brake booster m alfunctions, the follow ing diagnostic procedure has been established. To preclude unnecessary replacements, the spec ific procedures (Flow Charts) shduld be used. 1. Note the vehicle condition, then verify the d iffic u lty by driving the vehicle and comparing it to a known quality vehicle. The power brake booster cannot cause noisy brakes, a fading brake pedal or pulling brakes. Brake booster assemblies rarely cause excessive Dedal travel If the condition is verified as one of the above, compo nents of the brake system other than the brake booster require attention. 2. Verify the proper vacuum hose or power steering hose connection)*! as per the Shop Manual. A fte r verifying this connection)*) the following sequence of checks and tests must be followed: F olldw appropriate flow chart for condition(s) described by the customer. Pa-ii; to 006733 PRODUCED BY FORD