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CHAPTER 41
1949.Guide
The loss in the elbows can be assumed to be 12W or 10 ft, the friction loss of head per 100 equivalent ft is then
for duct (1)
0.15+ 2X0.100286 iD-
for duct (2)
0.08 6.10 + 0.10 -- 0.4 in.
Using Friction Chart Fig. 1, the duct diameter of Section B to carry 750 cfm with a loss .of 0.286 in. per 100 ft is found as 10 in. and the duct diameter of Section D to carry 750 cfm with a loss of 0.4 in. per 100 ft is 9.8 in. Equivalent rectangular ducts are 10 X 8 in., the velocity in both ducts is 1350.fpm.
The actual loss in ducts (1) and (2) is:
0.04 + 20 >< ^ + 15 X j^ + 0.12 = 0.26
0.06 + 10X^ + 10X^ + 0.12 = 0.26 '
For final survey of ducts selected see Table 6 (Tabulation of Results).
3. Static Regain Method
When this method is used,20 the velocity is reduced at each branch or take-off so that the recovery in static pressure due to this reduction will offset the friction in the succeeding section. This method is based on the convertibility of static pressure and velocity pressure as discussed in section Pressure Changes. If no loss from friction or shock occurred, the change in velocity head would be completely converted into a regain in static pressure, that is to say for standard air:
where
Vi = ; initial velocity, fpm ,
.
Vt = velocity after reduction, fpm
K = theoretical head recovered (static regain)
Under ideal conditions, 0.7 to 0.8 of the velocity head is actually re
covered, but for practical design an average recovery of 0.5 is assumed. The actual velocity head recovered hr, becomes then
Charts based upon Equation 18 and designed to facilitate selection of duct
sizes by the static regain method are found in Reference 20. See also
chart included in Reference 18.
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DUCT CONSTRUCTION DETAILS
Straight sections of round duct are usually formed by rolling1 the sheets to. the proper radius and grooving the longitudinal seam. Rectangular ducts are generally constructed by breaking the comers and grooving, the longitudinal seam, although some fabricators still use. the standing seam due to lack of equipment. Elbows and transformation sections are gener ally formed with Pittsburgh comer seams because this seam is easier to
Air Duct Design
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lock in place than the double seam, but complicated fittings such as double compounded elbows are usually constructed with double seam comers. The construction of these various seams as well as the types of girth con nections are shown in Fig. 9. The application of the various slips and connections is outlined in Table 7. The end slip may be used wherever S slips are recommended. Where drive slips are used the end slip may be applied on the narrow side of the duct and the drive slips on only the maximum side. Ducts 25 to 30 in. in size should be reinforced between
Table 7. Recommended Sheet Metal Gages fob Rectangulab Duct CoNSTBGCnON*
u. s. Std. Maximum Sid*.
Gags
Inches
26 Up to 12
Tyfb 07
`
Transverse Joint CoNNscnoNsb
S, Drive, Pocket or Bar Slips, on 7 ft 10 in. centers
None
Bracing
13 to 24
S, Drive. Pocket or Bar Slips, on
7 ft 10 in. centers
None.
24
25 to 30 S, Drive, 1 in. Pocket or 1 in. Bar 1 x 1 x )4 in. angles
Slips, on 7 ft 10 in. centers0
4 ft from joint
31 to 40
Drive, 1 in. Pocket or 1 in. Bar 1 x 1 X Y in. angles
Slips, on 7 ft.10 in. centers0
4 ft from joint
22 41 to 60 - 1)4 in. Angle Connections, or 1)4 1 Y x IY * Y *n- angles
in. Pocket or 1)4 in. Bar Slips 4 ft from joint
with 124 in. x )4 in. bar rein
forcing on 7 ft 10 in. centers0
20
61 to 90
IY !n. Angle Connections, or 1Y lYxlYxYia. in. Pocket or IY in. Bar Slips diagonal angles, or
3 ft 9 in. maximum centers with lpfx \Y x Y in. angles
1% x Y in. bar reinforcing
2 ft from joint
18 91 and up 2 in. Angle Connections or 1)4 in. lYx IY*
Pocket or 1)4 in. Bar Slips 3 ft' diagonal angles, or
9 in. maximum centers with 1)4 x lYx 1Y X Y in- angles
)4 in; bar reinforcing*
2 ft from joint
- * For normal presures and velocities (see Table A) utilized in typical ventilating and air conditioning sys tems Where special rigidity or stiffness is required, ducts should be constructed of metal two gages heavier. All uninsulated ducts 18 in. and larger should be cross-broken. Cross-breaking may be omitted on uninsulated ducts if two gages of heavier metal are used.
b Other joint connections of equivalent mechanical strength and air tightness may be used. Duct sections of 3 ft 9 in. may be used with bracing angles omitted, instead of 7 ft 10 in. lengths with joints indicated. d Ducfcafll in.andlargerrequirespecialfieldstudy for hanging and supporting methods. Note: Aluminum ducts, well supported, should be 2 (B & S) gages heavier than steel ducts.
the joints, but not necessarily at the joint. Ducts 31 in. and up should be reinforced at the'joint and between the joints; if drive slips are used the angles are usually riveted to the duct about 2 in. from the slips. It is good practice to cross-break or kink all flat surfaces to prevent vibration or buckling due to the air flow and accompanying variations in internal pressure; . Round ducts are sometimes swedged 1.5 in. from the ends so that the larger end will butt against the swedge and are held in place with sheet metal screws. Where swedges are not used it is general practice to paste the joint with asbestos paper to insure a tight joint. ,
The construction of elbows and changes of shape cannot be definitely outlined because of the varied conditions encountered in the field, but in
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