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REPORT NO.: ES-79-SS-6
JOB/PROJECT NO.: 4 3 -0 0 0 -7 6 0 .26-400344S DATE: June 26, 1979
Confidential-Subject to Protective Order.
TITLE: Chlorinated Dibenzo-p-dioxins in Chlorophenols, Santophen-! and Process Samples
AUTHORS:
PERSONNEL:
R. G. Kaley, II G. W. Butler, MRC; J. A. Dixon, MIC; D. Douglas, MRC; 0. Hicks, MIC; F. N. Hodgson, MRS; R. G- Kaley, MIC; D. Kirk, MRC; A. Wright, M]
ABSTRACT: Analyses of various chlorophenols for trace amounts of chlorodibenzodioxin are presented.
DISTRIBUTION:
D. C. Armstrong - 1740 C. F. Callis - B2SA D. B. Edwards - B3SD E. L. Head - B3SB J. A. Hinkebein/D. P. Roman - N2B R. G. Kaley, II - T2F H. W. Kilbourhe - N3A J. S. Metcalf - B2NK D. P. Metherd - 1740 J. P. Mieure/R. L. Wasson - T3B J. D. Wilson - N3A Technical Repts. Library R2C
RESTRICTED DISTRIBUTION - DO NOT COPY
!
CO 0 4 7
COMPANY
C O N F f D E N T. I. A L
This document is the property of Monsanto Company and the recipient is responsible for its safekeeping and disposition. It contains CDNFinPNTiAi
f1
INTRODUCTION:
Cg;.uoentia! -Subject to. Protective Orderl^ ^ , . . ..-j
On Jan. 11, 1979 a derailed tank car spilled 20,000 gallons of crude o-chlorophenol near Sturgeon, Mo. Analysis of a retained sample of this material indicated the presence of chlorinated dibenzo-p-dioxins, including at least one tetrachlorodibenzo-pdioxin (TCDD) isomer. Subsequently, a program was initiated to determine the levels of chlorinated dibenzo-p-dioxins in process samples and products and to establish the source of the dioxin contamination. Further, process changes were evaluated at the W.G. Krummrich Plant to determine the effect on the impurity levels.
SUMMARY;
Product and process samples from the chlorophenol and Santophenl processes at the W. G. Krummrich plant were collected by plant and D6P research personnel. These samples were submitted to MIC Environmental Sciences (MIC-ES),who coordinated analytical work with Monsanto Research Corporation (MRC), Dayton, Ohio. The results have shown the presence of chlorinated dibenzo-p-dioxins in many of the process samples and chlorinated phenol products and in several Santophen 1 samples. A process change was initiated which eliminated a caustic distillation from the chlorophenol process. Early indications are that this change has reduced the level of chlorinated dibenzo-p-dioxins to below the detection limit of the current methodology.
ANALYTICAL METHODOLOGY
The method used for the determination of the chlorinated dibenzop-dioxins in the samples has been previously described (Mieure, J. p. et a l , J. Chrora. Science, 15, 275 (1977). (Attached) Modifications were as follows:
A) Apparatus - step 5 - the GC column was packed with 3% OV-101.
B) Procedure - step 1 - the 5 g sample was dissolved in 50 ml of 10% methylene chloride in hexane. A 5 ml aliquot of this solution was added to the macro-column and eluted with 10% methylene chloride in hexane.' 10% methylene chloride in hexane was used as the rinse solvent ,when transferring the sample to the concentrator. The eluate was concentrated to approximately 0.3 ml.
C) Procedure - step 2 - the entire 0.3 ml concentrate was transferred quantitatively to the micro-column.
2
D) Procedure - step 3. A. - the 50% methylene chloride in hexane fraction was evaporated to approximately 0.2 ml for GC/MS analysis. No chlorobenzene was added.
Detection of the chlorinated dibenzo-p-dioxins was by gas chromatography -- mass spectrometry. The method was developed for the analysis of pentachlorophenol. However, its suitability for analysis of mono- and dichlorophenols and Santophen 1 was established by spiking TCDD into various samples. Details of the accuracy and precision are in a subsequent section.
CHLORINATED DIBENZO-P-DIOXINS IN SPILLED O-CHLOROPHENOL
A reserve sample of the crude o-chlorophenol spilled at Sturgeon, Mo., was analyzed for chlorodioxins by MIC-ES. The sample was identified by the following designations:
GATX 12932 KL 2 8001-1 1/7/79 MIC-ES Log 901*0701
A sample of o-chlorophenol from Fisher Scientific Co., Lot 776410 was analyzed concurrently as a blank. In addition GATX 12932 and the Fisher material were submitted to MRC as ES-11 and ES-12, respectively. The results are in Table 1.
DETERMINATION OF CHLORINATED DIBENZO-P-DIOXINS IN CHLOROPHENOL AND SANTOPHEN 1 PROCESS SAMPLES
Following detection of TCDD and other chlorinated dibenzo-pdioxins in the reserve sample from the Sturgeon spill, samples were collected from the chlorophenol process to identify the source and level of contamination. These samples are identified as MB 655-696 and ES-1-51 on the sample identifications in Table II.
Results of the above analyses indicated the source of the chlor inated dibenzo-p-dioxins was the caustic neutralization and distillation in the chlorophenol process. A process change eliminating this step was made a n d 'further samples were submitted These are identified as MB 704-43 and ES-52-90- Preliminary results suggest the process change has reduced or eliminated the chlorinated dibenzo-p-dioxins in the chlorophenol process.
Although some samples were analyzed by MIC-ES, most were coded by MIC-ES and forwarded to MRC for analysis. The results of those anlyses are tabulated in Table III. (Analyses performed by MIC-ES are designated by'*.)
i 3
Confidential-Subject to Protective Order
The data for TCDD in Tables I and III are total concentration of all isomers in each sample. The only isomers for which MIC-ES has standards are the 1,3,6,8- and 2,3,7,8-TCDD. These materials have different GC retention times under the conditions of analysis/ so discrimination is possible. Figure I shows the separation, of the two materils in a standard mixture. Table IV shows results for analyses by MIC-ES for which "isomer distri bution" has been done. TCDD was reported as two groups: 1) isomers which elute at the retention time of 2,3,7,8-TCDD and 2) those which elute at other retention times, including 1,3,6,8-TCDD. These levels do not imply that the compounds have been identified as the isomer in question, only that there is retention time agreement. It is evident from these results that isomer distri bution does vary from product to product.
Quantitation was by an external standard method using a mixed standard of available chlorinated dibenzo-p-dioxins. No standards were available for the mono- and pentachlorodibenzo-p-dioxins, so response factors for these materials were estimated. Chlorophenols from outside Monsanto were analyzed as "blanks" during this study. The results for these materials are in Table V. The material designated Fisher OCP is probably the best material for a blank for these analyses.
During the course of the study the samples were also analyzed for chlorinated dibenzofurans. However,, recoveries of spiked tri- and tetrachlorodibenzofurans by MRC were low, so the data for the chlorinated dibenzofurans is not valid. No results are reported in this study.
ACCURACY AND PRECISION
The accuracy of the determinations reported in this study was determined by fortification (spiking) of selected samples with known amounts of chlorinated dibenzo-p-dioxins. In almost all cases 2,3,7,8-TCDD was the material used for spiking. These sets of data relevant to this study were divided as shown here;
Spiking Lab
Analvsis Lab
Table I
MIC-ES MIC-ES
MRC
MIC-ES MRC MRC
VI-A VI-B VI-C
The recovery data are reported in Table VI as indicated above. Table VI-D contains recoveries for one sample (MB 654) which MRC spiked with a mixed standard.
\
P frfc r T ^ X J I3 S~
'- 18 -
Determination of Trace Amounts of
Chiorodibenzo-p-Dioxins and Chiorodibenzofurans
in Technical Grade Pentachlorophenol
J. P. Mieure, O. Hicks, R. G. Kaley, and P. R. Michael, Monsanto Company, 800 N. Lindbergh Blvd St. Louis, Missouri 63166
Experimental
Abstract
A method has bean developed lor determining selected Im purities In pentachlorophenol. Chlorodlbenzo-p-dloxlns and chiorodibenzofurans are Isolated from the sample matrix with two-step column chromatographic procedure. Measure ment of these components Is by gas chromatography using electron capture, flume Ionization, or mass spectrometrlc detection. The method can be used as a quality control procedure for monitoring these components at ppb-ppm con centrations In technical pentachlorophenol.
' *'
Introduction
Pentachlorophenol (PCP) has wide application as a wood preservative and fungicide. Technical grade PCP contains low levels of several impurities, including .chlorodiphenyl ethers (CDPEs), chlorodibenzo-p-dioxiru (CDDs), chiorodibenzo furans (CDFs), and hydroxychlorodiphenyl ethers. Analytical methods for measuring hexa-, hepta- and octa-CDD impuri ties in PCP were recently reviewed ( l) r The authors concluded the method o f Crummett and Stehl (2) provided greatest accuracy and convenience. Newer methods by Pfeiffer (3) and Buser (4) and a revision of (2) by Blaser et al. (5) have also been published.
These methods have limitations which preclude their use for routine CDD monitoring o f technical grade PCP. The HPLC method o f Pfeiffer is applicable to highly purified PCP. How ever, it is subject to interference from non-CDD impurities in technical grade PCP.
The method described by Buser provides adequate cleanup, but sample pretreatment may lead to positive or negative errors. For example, exposure of technical PCP to strong alkali has been shown to cyclize certain o-hydroxychlorodiphenyl ethers, yielding anomalously high concentrations of CDD (6). Also, petroleum ether does not quantitatively ex tra octa-CDD from alkali solution at the 500-1500 ppm levels typically found in technical PCP.
Blaser's method is suitable for determining CDD in techni cal PCP, but it requires use o f GC/MS as the measurement technique. GC/MS is beyond the scope of many laboratories, including most plant quality control laboratories.
This paper describes a method which is amenable to routine monitoring of CDDs in technical PCP. CDD components are isolated from PCP by a two-step column chromatographic procedure. The first step removes phenolic components and the second step removes chlorobenzenes, chlorobiphenyfs and CDPEs. The CDD-CDF fraion is analyzed by gas chromato graphy with electron capture, fiame ionization or mass spect romtrie detection. Detection limits depend on the detector and the component being measured. The lower detection limit for 2.3,7,8-tetra-;CDD, which we have not detected in techni cal PCP, is 1 ppb when measured by GC/MS using selected ion monitoring.
Reagents
1. Benzene--Pesticide grade. 2. Hexane--Pesticide grade. 3. Methylene Chloride--Pesticide grade. Solutions containing
2 and SOVn (V/V) methylene chloride are prepared by trans ferring 20 and 500 ml methylene chloride to one-liter votu-, metric flasks and diluting to the mark with hexane. 4. Sodium sulfate--anhydrous granular. Analytical Reagent
grade. 5. Alumina
A. Fisher Adsorption A -540,80-200 mesh. 190 g is heated to 400*C for 4 hours, cooled, and poured into a pint bottle. Ten ml of distilled water is pipetted into the bottle and the bottle capped and shaken at least ten minutes. (The cap should have an aluminum liner.) Absorption o f water by alumina is exothermic, so the bottle will get hot to the touch. Alumina deaivated with 57* water in this manner can be stored on a labora tory shelf for several weeks without deterioration of quality.
B. ICN Aluminum Oxide W 200 basic, activity grade Super
1, used as received. 6. Chlorodioxin Standards--as available. We use concentra
tions of 0.01 - 0.1 pg/ml tetra-CDD and 1-10 pg/ml of a mixture o f hexa-, hepta- and octa-CDD in benzene.
Apparatus
1. Liquid Chromatography Columns
A. Macro--30 cm x 1.8 cm i.d. Pyrex with Teflon stopcock.
A small amount o f glass wool is placed in the bottom of
the column, which is then half filled with benzene. Next,
40 ml o f Fisher deactivated alumina is poured into the
column and allowed to settle while tapping the column
wail. The alumina is topped with 1 inch o f sodium sul-
fate. The stopcock at the bottom of the column is
opened and the level o f benzene adjusted to the ton of
the packing. Caution: To minimize exposure to
benzene, the entire macro-column procedure (column
preparation, separation and solvent evaporation) should
be carried out in a well-ventilated hood!
B. Micro-- 15 cm x 0.5 cm i.d. disposable Pasteur pipette.
A small glass wool plug is placed in the bottom o f the
pipette and 1.0 g o f dry ICN aluminum oxide is added.
The packing is settled by gently tapping 15-20 times with
a small spatula (4).
2. Sample Concentrator
500 ml kudema-Danish evaporative concentrator with a 3-
ball Snyder column and a 15 ml receiver (Ace Glassware).
Further concentration is accomplished with a tnicro-
Kudema-Danish concentrator with a 4 ml receiver.
3. Flame Ionization Gas Chromatograph
......... ...
A Hewlett-Packard 5731A or equivalent. The column is
3 mm i.d. x 4 m glass packed with 3^ XE-60 or OV-1 on
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NUHBER
.wc CODE
TABLE II ICont'd) sample IDEUTirlCATION MATRIX
OATS o r
SA LE
TANK NUMBER
8ATQ NUM3CR
DESCRITTICI! 0T SATIPLE LABEL
- .
.
CACSTIC
8636
9OJ0832 E3-41 3/1/79
8-120
939 2.4 OC? TLnlshad Produce &-03-7009 Tarn
8691
9030833 ES--42 3/11/79
129
C-9
Stili ftaaldua
Taa
692
9030834 ES--43 3/11/79
129
C-101 .
Stia Pot Char?a - D O
Tarn
HB693
9030835 ES-44 3/10/79
42
C-101
Torene (aie) 2-4 Dry Traction
Yaa
94
9030836
ES-45 3/11/79 ES-46 (Spilcad) ES-47 (CupUcau)
3
C-101
1,4 DC? Cut
Yaa
KB695
9030837 ES-48 3/12/79
12
C-101
2,4 Tractions (Haavy)
Yaa
8696
9030838 ES-49 3/12/79
s ta i
C-101
Raaidua Off C-101 2--4
Yaa
8697
9030839 ES-50
(bUb*l*d HS686)
Yaa
8698
9031501
3/2/79
IX-03-43
S-l TIalcaa
Yaa
8699
9031502
KL-01-06
S-l TlaXaa
Yaa
701
9032701
Lot 12302-78 Rhoda PC?
--
3702
9032702
S-L S t a i Sotto Raaidua
Yaa
9 704
9042401 ES-52 4/16/79
152
D-LQ
Blown l o r Cruda
Ho
P a-- ^ K a TM S 8706
9042402 9042403
ES-SJ ES-54
4/16/79 4/17/79
2 13
D-10 D-LO
Dry Traccioca Cue Phanol CuC
So Ko
8707
9042404 ES-S5 4/17/79
11/U
D-LO
Para-Rieh Cut
So
870a 8709
9042405 9042406
ES-56 4/17/79
ES-S7 (Duplici)
E s-sa
4/17/79
160
s c ili
0-10 D-10
PC? Product Cut Rasidu
Ho HO
8710 % 3711
8712
9042407 9042408 9042409.
ES-S9 ES-60 ES-61
4/16/79 4/16/79 4/16/79
Cilar Odor Chlor
DC? O d o r r d * DC? rinishad O d o r a
Uovo DC7
No Ho HO
3713 714
9042410 9042411
ES-62 4/18/79 ES-63 (Duplici) ES-64 4/19/79
2 12
D-102
2-4-0 RafLnad Aaratad (Stai charca) Tirat Cut - 2,4 - DC? Batch
No No
37 IS
9042412 ES-65 4/20/79
2
0-102
1,4-00
Ho
8716
9042413 ES-66 4/19/79
12
D-102
Kifh Bollar Cut
Ho
8717
9042414 ES-67 4/19/79
D-102
2,4 Batch Xaaldua
No
8721
9050901 ES-63 4/25/79
152
D-19
Stia Cbarga
Ho
8722
90*0902 ES-69 4/25/79
Odor
D-UO
Odor inacor Cruda
No
8723
9050903 ES-70 4/25/79
101
0-- 108-110
Aaratad Cruda
Ho
0 L # -- * 8725
9050904 9050905
LS-71 ES-72
4/26/79 4/27/79
103 103
D-19 D-19
Dry Tractions Cut Racycla Phanol
Ho
HO
8726
9050906 ES--73 4/27/79
ia
D-19
Farm Rich Cue
HO
8727 71 8 729
9050907. 9050900 9050909
ES-74 4/27/79 ES-75 (Duplici) ES--"6 4/27/79 ES--77 (Duplici ES-"
160
S tili
D-19 D-19
.
Parmetdorophano1 Raaidua Ralahlad 8541
Ho
HO
8730
9050910 ES-79
C-6-124
S-L Tlaka
--
8 736
9051701 ES-30 5/7/79
101
--
Traah PC?
No
8737
9051702 E3-J1 3/7/79
351
lUactor aaa
No
8738
9051703 ES-82 5/7/79
10 S-l PC? Cut
Ha
8739 87*0 741
9051704 9051705 9051706
ES-93 5/7/79 CS--90 (Duplici!
ES-44 5/7/11 (ne) ES-35 (Duplica) CS-36 5/7/79
10 10 10
S-l Intar^adla Cut 1-1 Santophan Cut 1-1 Laac Traction
.
Ho Ho Ho
8 742
9031707 ES-37 5/7/79
IO S-l Raaidua Stia Raaidua
Ho
i
li V s
9
>3
."3541*
200
S U r filV S * ^ \
* 6 5 J*
7100 5100
pA K U
tu * * ^
654* 654* 654* "3 6 5 4 654
9600 6100
va 000 11000
,0655
MD<50
656
SD<50
657
mxso
esa
KIXSO
659
B90
1 (U U
iM ^
660
661 601
KD<50
180000 180000-
661
1B00
l 6 6 J (l* c X=J 64000 * ( la d Lxc) 4500
664
KD<J0
*
665
4 JO
666
HDOO
XBs
10X30
663
<10
669 669
SDOO <10
670
ISO
671 671 671
11000 10000
8500
6 7 2 ( l i t l i t ) 180000
RgVt*'*'"
(2nd
11000
673
73
674
74
6 7S
75
676
52
677 677
677
SD<JO SD<J0 ND<J0
fc/6*
67B
R # * --- 679
pMUtrtCtC-* ^ 6 3 0
631
ancP-*^
633
2HbLP'ur *
J 2000 2(0000
12000 3400 9500
Tjjle ri:
pC0/% , . . ..
F r 0ter-'I,U3/.Q, ,
CSlorsonnol md ?intaahn - ?7?e>* ijnal
*** O ^ c t
----- -- 50
9800 8600 10000
8100 7000 7000 5100 5600
KD< 20
ND<20
<23
<20 .
180
to x io
91000 79000
970
59000 5600
130
SD<30
ND<30
KD<30
KD<10
SD<30 39
100
2600 2000 22CO
200C00 6400
7
03
65
ND<30
1D< 10 55 67
5400
190000
7800
24000
29000
CI3
ND<20
2000 18 CO
3300 3100
2100 3B00
NIX30
SD<30
SIX 30
SIX30
45
SD<J0
11000 12000
180
15000 2400
81
SIX20 SIX 23
S0<20
<20
KD<20 28
SD<20 160 140 300
35COO 2300
66
55
39
NIX20
ND<20 XD<I0
58
1400
64030
2700
13000
13000
C l4
SDOO
65 35 70
130 100 110 UO 100
SIX 10
SEX10
KIX10
SD<10
SIX LO
tax la
180 270
SIX 10
3100 250
tax la
StXL
SIX 10
SIX 10
stx io
ta x io SD<10
SExLO
SD<10 SD< 10 KXS
5900 240
SIX 10
HIX10
SIX 10
SIX 10
' KIX10 XIX10 :a x l0
21
6200
69
340
190
C i5
SIX 200
ta x 50 tax so
-- ND*SO NIX 50
NCXSO ta x 20
ND<50
six sa
SD<SO
10X50
ta x so
SD<50
10x50 tax so
NEK50
6700 170
ta x 20
ta x 20
s i x 20
XIX IO
HD<20
XTX20 SD<!0
10X20
ta x 20 tax so ND<40
1900 220
ta x 2o
XD*20
10X20
10X20
SD<20 10X20 SD<20
SD< 20
100
S0<20
XD< 20
S0<20
C16
NIX700
SD<50 XIX50 tax so
ta x so la x s o * 10X50 NO<40 KIX40
NIX40
10X40
ta x 40
ta x 40
ta x 40
XD<40
ta x 40 ta x 40
NEX4Q
1300 350
HD<40
ta x 40
SIX 40
XD<40
SIX 40
ta x 40 10X40
10X40
ND*40 ND<40 XIXi o
5200 220
NIX40
ta x 40
ta x 40
ND4 40
ND<40 XD< 40 :id<40
XD< 40
450
NIX 40
ta x 40
SD<40
C17
5000
tax so SIX s o
-- XD<50 10X50
-- MIX20 MIX40
ta x 20
ND<20
XD<20
KX20
tax 20
NIX20
ta x 20 tax io
ta x 20
2200 lia
MX40
ta x 40
XIX40
ND<40
NIX40
SIX 40 10X40
KX40
SD<40 SD<40 tax 20
1300 ND<40
tax40
SIX 40
SD<40
tax 40
ND<40 SD< 40 SD* 40
tax jo
2B0
SD< 40
SD<40
SIX 40
C3, - ,
SD<3000
SC<50 SIX 50 SD<50
m xso ^ 50X50 10X50 KD<30 ND<30
stxJO
SD<30
ta x 30
SDoa
SIX 30
SIX 30
SDOO ta x 30
ta x ja
440 37
ta x Jo
10X30
SIX 30
NIX 30
SD<30
ta x 30 SD<30
ND<30
ND<30 SD<30 SIX 20
160 1IDOO
tfiXJO
ta x 30
SD<30
KD*30
SIX 30 SD<JO SD<JO
ND<JO
140
ND<J0
SD<JO X
SDOO ^
>x
- 12 -
F* U V * - .
TABLE IV
PPB Levels of TCDD In Selected Samples (MIC-ES
Sample
(Replicate) L m b 653 (Replicate)
W
a /V-^MB654
LSS
(Replicate) (Replicate)
- C K (Replicate)
s -* MB698 5
/>i* --- a701 ^ t b o S - -- MB702
J 2 & ? t b t / & - -- MB709
iuapfr
-- " 715
-- 118717
3 7 fZfcifct* _MB741 Eastman PCP
Lab 2,4-DCP (unknown
source)
1,3,6,8TCDD et-al65 35 70
- 110 88
110
47 85
20
33
ND<20
170
2200
ND<20
7500
25
ND<20
ND<20
2,3,7,8 TCDD
ND<20 ND<20 ND<20
23 25 ND<60
180 240
ND<10
ND<10
ND<20
ND<150
190
ND<20
660
ND<20
ND<20
HD<20
12
TABLE IV
PPB Levels of TCDD in Selected SamDles (MIC-ES)
Sample
MB6S3 MB653 (Replicate) MB653 (Replicate)
MB654 MB654 (Replicate) MB654 (Replicate)
MB697 MB697 (Replicate)
MB698
MB699
MB701
MB702
MB709
MB71S
MB717
MB741 .
Eastman PCP
Lab 2,4-DCP(unknown source)
1 ,3,6,8TCDD et. al.
65 35 70
- 110 88
no
47
85
'20
33
ND<20
!170
2200
ND<20
7500
25
ND<20
ND<20
2,3,7,8. TCDD
ND<20 ND<20 ND<20
23 25 ND<60
180 240
ND<10
ND<10
ND<20
ND<150
190
ND< 20
660
ND<20
ND<20
ND<20
12
TABLE IV PPB Levels of TCDD in Selected Samples
(MIC-ES)
Sample
MB653 MB653 (Replicate) MB653 (Replicate)
MB654 MB654 (Replicate) MB654 (Replicate)
MB697 MB6 9 7 (Replicate)
MB698
MB699
MB701 '
MB702
MB709
MB715
MB717
MB741
Eastman PCP
o /._n/"o
ta //'ss
,,
1,3,6,8TCDD et, al.
2,3,7,8 TCDD
65 ND<20 35 ND<20 70 ND<20
110 88
110
23 25 ND<60
47 180 85 240
20 ND< 10
33 ND<10
ND<20
ND<20
170 ND<150
2200
190
ND< 20
ND< 20
7500
660
25
( t ir it i
L4 I r " i
55^
I*??