Document NGkGwBkpNgajggz3Qp6Lqqm58
NPDES ID: NCG140043
U.S. Environmental Protection Agency, Region 4 61 Forsyth Street SW, Atlanta, GA 30303 Water Compliance Inspection Report
FACILITY DATA
Effective Date: 07/01/2022
Expiration Date: 06/30/2027
Facility Name: Concrete Supply Company, LLC (CSC) - South Plant (Charlotte)
SIC Code: 3273 / E / E2
Address: 400 Minute Lane, Charlotte, NC 28210
On-Site Representative:
Adam Georgia Plant Lead o: 704-527-1387
Loren Wild Area Manager o: 704-309-4418
Responsible Official:
Johnie Alexander, Environmental Manager Email: Johnie.Alexander@concretesupplyco.com Office: 704-372-2930
Entry Date/Time: 01/13/2025 at 01:30 PM
INSPECTION ENTRY DATES/TIMES
Exit Date/Time: 01/13/2025 at 03:15 PM
NAMES OF STATE INSPECTORS
Lily Kay Lily.Kay@deq.nc.gov
Brett Saunders Brett.Saunders@deq.nc.gov
AREAS EVALUATED DURING INSPECTION (Check those areas evaluated)
X Permit X Records X Facility Site Review
X Self-Compliance Program Compliance Schedule Laboratory
Pretreatment X Pollution Prevention X Storm Water
X Effluent/ Receiving Waters Flow Measurement
X Operations & Maintenance Sludge Handling/ Disposal
INSPECTION SUMMARY
Combined Sewer Overflow Sanitary Sewer Overflow
This was a joint EPA and NC DEQ stormwater Compliance Evaluation Inspection (CEI) focusing on the requirements of the North Carolina General Permit for Storm Water Discharges Associated with Industrial Activities (General Permit No. NCG140000).
INSPECTOR SIGNATURE
JEREMY JUDD Date: 2025.04.09 08:17:49 -04'00' Digitally signed by JEREMY JUDD
Jeremy Judd, Environmental Engineer
LONNIE DORN
Digitally signed by LONNIE DORN Date: 2025.04.10 10:29:28 -04'00'
Lonnie Dorn, Life Scientist
AHMAD
Digitally signed by AHMAD DROMGOOLE
DROMGOOLE 15:40:36 -04'00' Date: 2025.04.14
Ahmad Dromgoole, Section Chief
Waterways and Wetlands Enforcement Section
OFFICE/PHONE NUMBER
USEPA Region 4/ECAD-WEB-WWES 404-562-9505
USEPA Region 4/ECAD-WEB-WWES 706-355-8683
USEPA Region 4/ECAD-WEB-WWES 404-562-9212
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NPDES Industrial Stormwater Worksheet (North Carolina - General Permit No. NCG140000)
GPS Coordinates Receiving Water(s) or MS4 Site Acreage Email on NOI
1. FACILITY LOCATION INFORMATION
Latitude
35.1564488 N
Unnamed Tributary to Kings Branch / Sugar Creek / Catawba River
7.5 acres
Johnie.Alexander @concretesupply co.com
SIC Code Date of NOI
Longitude
Discharge to 303(d) or TMDL waters
3272 / E / E2
-81.8827296 W
No
Weather Condition
Sunny, clear
09/12/2022
2. SITE DESCRIPTION
The CSC facility in Charlotte, NC is a ready-mix plant. The process includes a batch concrete process where a predetermined amount of aggregates, cement, fly ash, and admixture are mixed in a central mixer. The final products are then loaded from the central mixer directly into each individual concrete truck.
All the runoff from the production area drains toward the east side of the facility and collects in a concrete ditch. Wastewater and stormwater from the ditch are pumped through a CO2 treatment system for pH adjustment prior to discharge via outfall #1.
3 STORMWATER POLLUTION PREVENTION PLAN (SWPPP) AND SUPPORTING DOCUMENTS
PLAN TOPICS - Section B of Permit
SWPPP available on-site SWPPP prepared by Chalam Pakala Engineering and Environmental Solutions SWPPP Certification Signature/Date
YES Part B.18
X Part B.1 / Part J
X
Responsible Party / Pollution Prevention Team named in SWPPP
Part B.1
X
Section 7 of the SWPPP: Team consists of ENV Manager, District/Area Manager, and Plant Manager
General Location Map
Part B.2 X
Site Map
Part B.3 X
Narrative Description of Industrial Processes
Part B.4
Section 4.2 of the SWPPP: industrial facility is a central mix plant that consists of aggregate storage bins, 2 X
cement silos, 1 fly ash silo, conveying equipment, and weighing equipment.
Feasibility Study
Part B.5 X
Evaluation of Stormwater Outfalls
Stormwater BMP Summary Section 10 of the SWPPP indicates the Pollution Measures and BMPs implemented at facility
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Part B.6 X
Part B.7 X
NO N/E
3 STORMWATER POLLUTION PREVENTION PLAN (SWPPP) AND SUPPORTING DOCUMENTS
PLAN TOPICS - Section B of Permit Secondary Containment Plan
YES Part B.8
The facility does not include a secondary containment plan as part of the SWPPP. A SPCC plan, if applicable, was not provided or made available for review. The facility does have a 6,000 gallon AST and a few 55-gallon drums stored onsite. Spill Prevention and Response Procedures
Part B.9
Section 4.7 Oil and Other Storage Management, Section 11 Spill Response and Section 12 Reporting Spills are X
documented in the SWPPP.
Solvent Management Plan
Part B.10
The facility does not include a solvent management plan as part of the SWPPP. Please note, that if solvents
are not stored or used onsite, the owner must certify that in the SWPPP. No certification was made available
for review.
Preventative Maintenance and Good Housekeeping Program
Part B.11
X Section 10 of the SWPPP indicates Pollution Measures and BMPs implemented at facility
Employee Training
Part B.12
Documentation indicates training occurred on the following dates: 12/28/2021; 10/03/2022; 10/02/2023; and X
10/07/2024
Representative Outfall Status
Part B.13
Annual SWPPP Review and Update
Part B.14
SWPPP has been documented of having been reviewed and revised for the following dates:
X
1025/2019; 3/12/2020; 12/15/2020; 10/1/2021; 10/13/2022; 02/16/2023; 04/09/2024; 10/22/2024; and
11/25/2024.
Notice to Modify the SWPPP
Part B.15
Facility has not received any notice to modify the SWPPP from NC DEQ
OPERATIONAL REQUIREMENTS - Section C of Permit
YES
Operation and Maintenance of Treatment and Control Systems
Part C.1 X
Stormwater Control Measure Clean Out Polyacrylamides and Flocculants
Part C.2 X Part C.3
PAMS and Flocculants shall be selected from the NC Division of Water Resources of approved PAMS/Flocculants list. Residuals Management
Corrective Actions
QUALITATIVE MONITORING OF STORMWATER DISCHARGES - Section D of Permit Visual Inspections
Qualitative Monitoring Response
ANALYTICAL MONITORING OF STORMWATER DISCHARGES - Section E of Permit
Part C.3 X Part C.4 X
YES Part D.1 X Part D.2 X
YES
NO N/E X
X
X X NO N/E X NO N/E NO N/E
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3 STORMWATER POLLUTION PREVENTION PLAN (SWPPP) AND SUPPORTING DOCUMENTS
PLAN TOPICS - Section B of Permit Required Baseline Sampling Tier One Response - Status Tier Two Response - Status Tier Three Response - Status
SUBMITTAL OF DISCHARGE MONITORING REPORTS - Section H of the Permit Qualitative Monitoring Reports Monitoring Report Retention
OTHER OCCURENCES THAT MUST BE REPORTED - Section I of the Permit Visible Sediment deposition in a stream or wetland Oil Spills Documents indicate no history of oil spills or leaks. Hazardous Substances Anticipated bypasses Unanticipated bypasses Noncompliance with the conditions of the Permit
YES Part E.1 X Part E.5 Part E.6 Part E.7
YES Part H.10 X Part H.11 X
YES Part I Table 7 Part I Table 7
Part I Table 7 Part I Table 7 Part I Table 7 Part I Table 7
NO N/E
X X X NO N/E
NO N/E X X X
X X X
4. FIELD EVALUATION & PLAN IMPLEMENTATION
Pollutant Sources Loading/Unloading Area
Note location, quantitative description, design issue, O&M deficiencies, and pollutants offsite
Raw materials arrive by trucks. Aggregate and sand are stored in 3-sided concrete bins, while cement and fly ash are pneumatically pumped into silos.
Outdoor Storage
The 3-sided concrete bins for aggregate and sand were open to precipitation.
Outdoor Manufacturing/ Processing Operations
Treatment/Storage/Disposal Areas
Sediment & Erosion Controls (BMPs)
Not Applicable
Storage and Disposal areas are located on site and open to precipitation.
Observed minor dust control concerns/issues at the site. Observed minor sediment track out at the entrance / exit.
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4. FIELD EVALUATION & PLAN IMPLEMENTATION
Pollutant Sources
Note location, quantitative description, design issue, O&M deficiencies, and pollutants offsite
Spills / Leaks Handling / Good No evidence of spills or leaks were observed onsite.
Housekeeping
The facility is generally in good and orderly with regards to good housekeeping.
5. OUTFALL, STORMWATER DISCHARGE & RECEIVING WATER OBSERVATIONS
OUTFALL, STORMWATER, DISCHARGE, & RECEIVING WATER
Number & location of stormwater discharge(s)/outfall(s) consistent with SWP3
YES NO DESCRIPTION
X
One outfall was observed, as reflected in the SPPP.
Evidence of off-site accumulation
of pollutants observed in receiving
X
water
Non-stormwater discharge X observed
Exit interview conducted with: Johnnie Alexander, Adam Georgia, and Loren Wild
Preliminary findings discussed during the exit interview included:
1. SWPPP appears to be updated to reflect current industrial activities and operations a. Verify if SWPPP has secondary containment plan section or a SPCC for the facility. This section would be different from Section 12 Spill Response in the current SWPPP. b. Verify if SWPPP needs a Solvent Management Plan
2. Quarterly Good Housekeeping/BMP Inspections have been documented on a consistent and regular basis
3. Stormwater Analytical results were made available when a discharge occurred at the outfall a. Last monitoring results from 11/18/2024 indicate a pH of 7.7 and TSS of 9.7 mg/L
4. Training appears to be conducted on an annual basis for employees a. Ensure new employees receive training as well as employees on an annual basis
Preliminary findings noted after the exit interview included:
1. Observed minor dust control concerns/issues at the site. 2. Observed minor sediment track out at entrance / exit 3. Verify if the facility has a SPCC and/or Secondary Containment Plan within the SWPPP
Photo Log is attached.
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