Document NEEmzzXM7MorGn8DGxLqkMxmV
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1 YSAH BY MONTHS
(* X ISO DIVISIONS
4d 3090
1MDC IN U, 5, A.
KEUrrCLft KSSgR CO
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INJURY FREQUENCY RATE
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1973
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VAB.0001040103
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MANAG E ME NT LEADK JIS HIP A. DECLARE A PLANT SAFETY POLICY B. UPGRADE PLANT SAFETY RULES C. FIX RESPONSIBILITIES
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1. Plant Manager 2. Safety Director 3. First Line Supervisor 4. Maintenance Department 5. Each Employee
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VAB.0001040104
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EMPLOYEE ACCEPTANCE OF PERSONAL RESPONSIBILITY
A. GENERAL
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B. RECOGNITION & INCENTIVES
1. Conoco Safety Anniversary Awards.
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2. Safety Committee Awards.
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3. Non-Disabling Injury Awards.
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- 4. Outside Awards.
5. Department Dinners.
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C. MAINTENANCE OF INTEREST
1. Safety Poster Program.
2. Safety Banner Program.
3. Employee Publications.
a. PVC Hotline.
b. Industrial Supervisor Magazine.
c. Family Safety Magazine.
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VAB.0001040105
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INJURY INVESTIGATION. REPORTING & MEASUREMENT OF RESULTS
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A. INVESTIGATION & REPORTING
1. Upgrade Procedures. 2. Train Supervisors. 3. Promptly Investigate All Injuries. 4. Take Prompt, Effective Action On Injuries. B. MAKE USE OF RESULTS & STATISTICS 1. Provide Statistical Breakdowns By Department To All Concerned,
Including Safety Committee. 2. Concentrate On Major Injury Types, Work Areas.
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3. Provide Recognition For Good Performance.
VAB.0001040106
PII H Y S IC IA N *SII FIRST TREATMENT A ID
CONOCO CHEMICALS ABERDEEN, MS PLANT INJURY INVESTIGATION
EMPLOYEE SUPERVISOR NATURE OF INJURY (BE SPECIFIC)
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JOB CLASS, DATE OF INJURY
DEPT. TIME
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WHERE DID INJURY OCCUR WITNESSES____________________________________________________________________ WHAT WAS EMPLOYEE DOING AT TIME OF INJURY (BE SPECIFIC)
IN LINK OF DUTY: YES
HOW DID INJURY OCCUR (BE SPECIFIC)
'"UNSAFE CONDITION(S) CONTRIBUTING TO INJURY (BE SPECIFIC)
WHY DID CONDITION(S) EXIST UNSAFE ACT(S) BY INJURED OR OTHERS CONTRIBUTING TO INJURY
WHY WAS ACT COMMITTED WHAT HAS BEEN DONE TO PREVENT SIMILAR INJURY(BE SPECIFIC)
WHAT ELSE WILL BE DONE(BE SPECIFIC)
WHEN WILL IT BE DONE(GIVE DATE)
INJURED EMPLOYEE IMMEDIATE SUPERVISOR AREA SUPERVISOR DEPT. SUPERINTENDENT SAFETY DIRECTOR PLANT SUPERINTENDENT PLANT MANAGER
DATE DATE' DATE DATE DATE DATE DATE
INJURY CLASSIFICATION
FIRST AID MEDICAL DISABLING OSHA RECORD
S U P E R V IS O R 'S
IN V E S T IG A T IO N
REVIEW II
SIGNATURES
VAB.0001040107
TRAINING ROUTING ATTENDANCE RECORD WP*
NAME CR SUBJECT OP COURSE OR CLASS
DATE INSTRUCTOR(S)
LOCATION
NUK3ER 0? HOURS
DESCRIBE WHAT HAPPENED (Kajor points covered, what was demonstrated, what was practiced, what training aids were used, etc.) Attach separate
sheet if necessary.
DEPT.
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TRAINEES
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VAB.0001040108
HEALTH & HYGIENE
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A. VCM - RELATED HAZARD CONTROL
1. AOL
Minimize Contact.
b. Provide Impervious Gloves & Enforce Use
2. LIVER DAMAGE POTENTIALS
a. Minimize Exposures.
b. Provide Adequate Protective Equipment*
c. Monitor.
1. Area Fixed-Point. 2. General Area Leak Detection. 3. Personnel Dosimetry. 4. Maintain Required Records.
OTHER HAZARDOUS CHEMICALS
1. Acquire & Use Material Safety Data Sheets For All Plant Chemicals. >1 ijf
2. Establish & Maintain Good Job Use Practices.
C. SANITATION 1. Provide Adequate Facilities. 2. Provide Adequate Cleaning Services.
D. NOISE HAZARDS
1. Provide Warning Signs.
2. Provide Hearing Protection & Enforce Use.
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3. Engineer Out Hazards
E. LIGHTING LEVELS
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1. Survey Needs.
2. Provide Adequate Lighting.
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VAB.0001040109
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FACILITY INSPECTION
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A. SAFETY COMMITTEE INSPECTIONS
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B. SAFETY DEPARTMENT INSPECTIONS 1. Inspect Routinely. 2. Issue Inspection/Followp Reports To All Concerned*
C. MAKE MAXIMUM USE OF RESULTS OF OUTSIDE INSPECTIONS ||PPW--pM4l UBI^ BMI Hi 1^ -- 1. Bi-Annual Medical Department Industrial Hygiene Surveys. 2. Annual Safety Divison Inspections. 3. Insurance Carrier Inspections. 4. Special Survey Team Inspections. 5. OSHA Compliance Officer Inspections.
VAB.0001040110
MEDICAL fit FIRST AID SYSTEMS A. PERIODIC HEALTH EXAMINATIONS
1. Medical Surveillance Program. 2. Hearing Testing. B. FIRST AID FACILITIES & TREATMENT 1 i First Aid Room. 2. Provide First Aid Kits.
a. Of f-S ite Workers. b. Vacations.
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3. Provide First Aid Training. 4. Provide Standard Instructions For First Aid Treatment Of Major
Injury Types.
VAB.0001040111
HOUSEKEEPING
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A. ESTABLISH & IMPLEMENT DEPARTMENT HOUSEKEEPING PROGRAMS
1. Fix Responsibilities Of All Employees.
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2. Inspect All Areas Regularly.
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3. Correct Housekeeping Problems As They Occur.
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4. Acquire Additional Cleaning Equipment As Needed.
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t* B. PROVIDE PLANT*WIDE INSPECTION RESULTS TO ALL CONCERNED ON A REGULAR BASIS
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VAB.0001040112
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PERSONAL PROTECTIVE EQUIPMENT A, CLARIFY & ENFORCE RULES B. MAINTAIN ROUTINE ISSUE ITEMS & SPARE PARTS IN MAINTENANCE STOCKROOM,
INCLUDING SAFETY SHOES. C. PROTECTIVE CLOTHING
1. Acquire Proximity Suits For Fire-Fighting. 2. Acquire Protective Clothing For Phthallic Anhydride Exposures. 3. Acquire & Use Impervious Clothing Where Needed, Such As Gloves
For AOL.
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VAB.0001040113
CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND TRAINING DEPARTMENT
DIRECTOR OF SAFETY AND TRAINING i
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SAFETY SUPERVISOR
TRAINING SUPERVISOR
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HEAD SECURITY GUARD
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SECURITY GUARDS
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VAB.0001040114
DISASTER ORGANIZATION CHART
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DISASTER OFFICER
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Operations Superintendent
of the affected area
MANAGEMENT GROUP Plant Manager
Plant Superintendent
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SECURITY OFFICER Director of Industrial Relations
MESSENGER esin Lab Tech*
ASSISTANT DISAS TER OFFICER: Chief Process Engineer
SAFETY DIRECTOR
Guards
Switchboard Operator
FIRE CHIEF Vinyl Relator
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{MECHANICAL CHIEF
Mechanical Super
FIRST AID Ctilbf-: & ASSISTANTS: Chief
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Shift Supervisol
intendent
Chemist, Laboratory
Lead Technician*
Compound Technician
ASSISTANT FIRE CHIEF: Line II 44 Shift Supervise
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CREW
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Compound ne
Automatic Bagger Operator
Automatic Bagger Utility
Plasticizer Operator
Line I & III Util
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SUPPORT GROUP All Maintenance and Warehouse Personnel
Leader - Drier Lead Operato Reactor Operator - V-1I Reactor Ooerator - V-12 7 V-ll Utility V-12 Utility Dryer Utility
FIRE BRIGADE MECHANIC
Vinyl Area Shift Mechanic
FIRE PUMP MECHANIC
Compound Area Shift Mechanic
VAB.0001040115
ABERDEEN SAFETY RECORD
A. INJURIES
Lost Time Doctor Cases
August 1974
0 3 3-
First Aid Cases
7
1974 To Date
0 58 58
54
1973
0 83 83
1972
6 112 118
NA NA
1971
19
201
220
BA
B. NO LOST TIME RECORD
On August 1, 1974, the Plant reached two years without a disability injury, having worked approximately 1.7 million man-hours.
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8/13/74
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VAB.0001040116
SAFETY TRAINING A. DEPARTMENT SAFETY MEETINGS
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B. NEW EMPLOYEE SAFETY TRAINING C. FIRST AID TRAINING D. LIFT TRUCK OPERATOR TRAINING E. EMERGENCY BRIGADE TRAINING F. FIRE EXTINGUISHER PRACTICE G. AIR-LINE RESPIRATOR TRAINING H. SCOTT AIR-PAK TRAINING . I. OXYGEN RESUSCITATOR TRAINING J. INJURY INVESTIGATION TRAINING
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VAB.0001040117
DOCTOR CASES - 1974 TO DATE
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I. BY DEPARTMENT
Vinyl Reactors Maintenance Compound Line I & Scrap Unit Compound Line III & Dry Blend Yard Plasticizer Vinyl Dryers Engineering Administration Warehouse Lab
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29 10
4 4 3 3 *2 2 -1 0 0 58
II. BY TYPE
Abrasions, Cuts & Bruises Sprains & Strains Inhalation Acroosteolysis (AOL) Burns Eye Irritation Skin Irritation
26 17
4 4 3 3 1
58
VAB.0001040118
EMERGENCY CONTROLS A. ESTABLISH & IMPLEMENT EMERGENCY PROCEDURE
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1. Train All Personnel. 2. Keep Procedures Correct. B. ESTABLISH & MAINTAIN ADEQUATE EMERGENCY ALARMS 1. Provide Auxiliary Emergency Electrical Power. 2. Provide Additional Speaker Where Needed. 3. Test & Repair Routinely. C. ESTABLISH & IMPLEMENT A PLANT-WIDE SAFETY CONTROL PERMIT SYSTEM
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D. PROVIDE & MAINTAIN ADEQUATE FIRE PROTECTION 1. Fire Extinguishers. 2. Water Deluge System - Continue Present Inspection* 3. Fire Sprinklers - Provide Improved Inspection. 4. Fire Hose Equipment. 5. Provide Routine Fire Training*
E. PROVIDE & MAINTAIN ADEQUATE RESCUE & EMERGENCY EQUIPEgllT 1. Provide Equipment Needed. 2. Provide Adequate Inspection & Maintenance Of Equipment.
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VAB.0001040119