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FILE NAME Quigley QUIG DATE 1947-1969 DOC QUIG043 DOCUMENT DESCRIPTION Advertising Literature is } JUIGLEY COMPANY Manufacturers of Refractories Insulations - Points INC E. 2nd Street New York N.Y. 10017 WATER RESISTANT REFRACTORY LAGGING a INSULAG + A superior refractory lagging with unsurpassed insu lating and sealing properties for use on high or low temperature equipment Can be applied on hot or cold metal surfaces Fuel savings constant temperatures production result from its use and increased Increases in thickness after application and retains this increased volume throughout its entire range of service temperatures Does not collapse after it has set from contact with water oil or steam Is injurious as contains no mineral wool or fine slag particles which are irritants to the body Develops high mechanical strength upon drying and withstands shock moderate abrasion and vibration Can be applied by gun thin coats to effect perfect seal Block insulation is effectively covered and protected Makes a good expansion jointing Has excellent insulating qualities Weight expanded 36 lbs to a cubic foot Expands approximately 1for each inch applied if installed immediately after mixing Has temperature range of 2200 limit for interface temperature 3 lbs usually covers one square foot t hick Sets firmly on cold set in 2+ hours Can be applied by gun grout or trowel Parked in 100 lb. muid vill moisture bags Proper instructions for use enclosed in each bag SPECIAL APPLICATIONS 1/4 coating applied by Quigley C. O. Gun on new open hearth silica increases life by eliminating initial spalling coating on brick doors when new prevents spalling Sealing Tuyers when banking Blast Furnaces Insulation and sealing Bustle Pipes Expansion Joints at jamb in Coke Ovens Insulating walls for comfort between furnaces in work- ing areas of Reheat Furnaces When banking Blast Furnace seal Bosh usually by spraying : Insulate outside of Reheat Furnace Cover block insulation on outside Stoves Spraying Annealing Oven interiors to seal cracks and spalling Sealing Regenerator chambers in Rolling Mills SUMMARY OF PROPERTIES Temperature Range Setting Characteristics Application Thermal Conductivity K factor in 8.t.u./ sq ft./inch thk./ hr./ F hr./ F Spoiling Weight Coverage Packing 2200 FInterface Hydraulic Ser By Gun Grout or Trowel 500 .56 @ 1000 F..70 10 0 F. 70 @ 1500 .84 Negligible 36 to a cubic foot 3 covers 1 sq ft 50 bags thick 235 E UIGLEY COMPANY Manufacturers of Refractories Insulations Paints INC 42nd Street New York N.Y. 10017 1-3M r This cancels and all supersedes supersedes previous literature ) Perated in U.S.A. G 091831 091831 WHERE to USE BOILER PLANTS CANNERIES CHEMICAL PLANTS GLASS PLANTS OIL REFINERIES PAPER MILLS POWER PLANTS PLANTS SMARTERS SMARTERS SUGAR MILES QUIGLEY COMPANY Manufacturers of Refractories - Insulations - Paints INC 235 E. 42nd Street New York N.Y. 10017 THE IDEAL INDUSTRIAL INSULATION WATER RESISTANT REFRACTORY LAGGING HIGHLY EFFICIENT INSULATING LAGGING With setting Properties for a wide Range of Temperature Applications Buildings Foundries Hospitals Hotels Laundries Boilers Breeching Cookers Acid Plants Ammonia Tanks Boilers Baffles Breechings Lumber Mills Plywood Plants Steel Plants Textile Plants Marine Units Evaporators Driers Retorts Dehydrators Stills Molasses Tanks Fireproofing Convertors Compressor Plants Mines Collieries Gas Plants Auto Assembly Plants Boiler Mfg Furnace Mfg Incinerator Mfg Kiln Mfg Hot Water Tanks Baffles Dehydrators Fuel Tanks Fireproofing Stacks Sulphur Burners Fertilizer Units Coke Ovens Carbon Furnaces Vulcanizers Potash Kilns Lime Kilns Cement Kilns Crowns Breast Walls Port Necks Regenerators Melter Sidewalls Melter Bottoms Breechings Flue Wall Checkers Stack Lehrs Ducts Throat Silica Brick Caps Recuperators Refiner Uptakes Port Side Walls Annealing Furnace Glass Tank Fireproofing Fuel Tanks Heaters Stills Crackers Vessel Skirts Super Heaters Baffles Breechings Dampers Ducts Boilers Stacks Fractionators Reactors Regenerators Tube Sheet Kilns Inspection Doors Boilers Breechings Dehydrators Digesters Dryers Boilers Baffles Breechings Stacks Super Heaters Dust Collectors Fittings Recovery Heat Recovery Lime Calciners Heat Recovery Fitting Valves Tanks Hot Water Tank Lime Kilns Precipitators Roasters Super Heaters Tanks Towers Absorption Vats Waste Heat Recovery Concrete Feed Water Heaters Casings Drums Turbines Flanges Tile Backup Fireproofing Smoke Flues Convertor Waste Heat Boiler Reverbatory Doors Drossing Furnace Breechings Dampers Anode Furnace Zinc Furnace Shields Blast Furnace Accumulators Air Heaters Bagasse Driers Boilers Breechings Clarifier Diffuzer Economizers Evaporators Fittings Stacks Cottrell Acid Plant Tanks Valves Boilers Baffles Ducts Kilns Feed Water Heaters Juice Heaters Preheaters Super Heaters Heat Exchangers Tanks Turbines Vacuum Pans Piping 09 1832 INSULAG Reg U. B. Pet Of - . Bulletin No. 332 of Temperature Applications WATER ECONOMICAL A QUIGLEY PRODUCT 09 1009 equipment INSULAG is a superior refractory lagging with unsurpassed insulating properties for use on high or low temperature It can be applied on hot or cold metal surfaces and as a finishing coat for insulation INSULAG possesses at recommended temperatures exceptionally high refractory and insulating properties INSULAG is used at operating temperatures at which other laggings fail pe Its unusual low heat storage and low thermal conductivity make a INSULAG most effective insulator for the control of temperatures > INSULAG permits reduction in thickness of heavy refractory walls and in turn decreases the heat capacity of the total structure Fuel savings constant temperatures and increased production result from its use INSULAG increases in thickness after application and retains this increased volume throughout its tures INSULAG after it has set contact with water oil or steam entire range of service temperadoes not dissolve or collapse from which properties make it an out- standing product Fig Walls Ducts Casings Drums of Large Bollers Insulated With INSULAG POWER INSULAG meets the engineer's demand for a suitable material for covering turbines feed water heaters hot liquid storage tanks drums smoke flues stacks pipes and flanges It is also recommended as insulation in back of re- fractory tile of water wall boilers and outside fire brick walls in boiler furnace construction C JS ON BOILER INSULAG used on the boiler drums because it does not crack in service can be walked on without de- struction and does not collapse due to steam leaks or water dripping on same PROOFING walls roof struc- tures furnace rooms columns etc. may be protected against fire by applying INSULAG as a veneer coating The fire retardant properties of INSULAG render - it ideal for this purpose render , GENERAL INSULAG has such a wide range of uses that it is indispensable as a plastic lagging in plants using fuel fired furnaces It is the lagging material of a thousand uses . applied 0 Heat same effect Approximate lb. per insulating effect storage per insulating for same Heat Storage a ES 1367 Quigky Co. Ina + a |. Fee This bulletin entirety all becomes previously efeecfteicvteivabesulletoinfs Oct 1 1o 949b ande osnr esisin its or datareferring to this product a ee ee ee ee QUICK SUMMARY 1" equals 9" of fire brick in insulating value 1/40 hast storage capacity of are brick for same bast Bow High mechanical strength Operating 1200 interface Light weight rugged and strong Bets quickly Adaptable suitable for practical y every lagging need Water resi oils or t watera lean ks dot not destroy 1 Expanda- Inch applied is more than un inch wha dried INSULAG is shipped in 50 lb. bags net 09 1010 PROPERTIES OF INSULAG LOW THERMAL CONDUCTIVITY retains practically constant insulating values throughout its service range so that under varying conditions and temperature changes there is no appreciable loss of insulating efficiency One inch of INSULAG has an insulat- ing value equal to about nine inches of fire brick and has about 1/40 the heat storage capacity of fire brick walls of equal heat flow Therefore relatively thin applications of INSULAG may be substituted for heavy masses of refractories heat losses are reduced and furnace production is increased HIGH MECHANICAL STRENGTH INSULAG is differ- ent It develops high mechanical strength upon drying and successfully withstands shock moderate abrasion and vibration The impact of a hammer will cause a dent in INSULAG and may even crack it but the blow will not cause it to break away readily from the equipment to which it was applied This is most advantageous on drums tanks pipe lines and other equipment subject to rough usage HIGH TEMPERATURE INSULAG will with- stand a wide range of applications for high temperature direct exposure and is recommended for interface tem- peratures up to 2200 INSUshrinkageL INA SULG AG expands after application physical shrinkage eliminated LIGHT WEIGHT On the average three pounds of INSULAG covers 1 square foot to a thickness of 1 inch Varying conditions methods of application hard troweling kinds of surfaces variations in mixing water content and temperature of surfaces at time of application may require more material QUICK SETTING - INSULAG sets firmly in 24 hours to 48 hours and in much less time when subjected to heat The quick drying and setting characteristics of INSULAG permit troweling to a smooth finish suitable for painting ADAPTABILITY possesses properties neces- sary for coats by not find roughing coat and finishing coat or two one application The user of INSULAG does it necessary to carry in stock two or three different materials for the same job WATER RESISTANT after setting does not dissolve or collapse from contact with water oil or steam This is a decided advantage in plant maintenance INSULAG is a superior product for insulating equipment exposed to the weather INJURIOUS contains no mineral wool or fine slag particles which are irritants to the hands or other parts of the body A feature of INSULAG which particularly to many users is the beautiful smooth white of a trowelled finished job appeals surface If desired an INSULAG trowelled finished job can be treated with Quigley TRIPLE Protective Coatings in white black colors or aluminum Various combinations of INSULAG with other INSULINE Products can be made for specific applications Fig INSULAO Dor Thickener INSULAO Rg -Water INSULAQ INSULAQ Tank and Boller Boller Domestic Fust Oil Burner Insulated With 09 1011 T. LOST 50 PER SQ 100 FEET 200 PER HOUR 300 400 500 1000 iiESuuAt etWweInIEe oer se S ates: Sith Bet ~ at Gis : J ; 4g aBiie ry + | us 4 b+ i ii 44 SOC }S Bet + Af A EAR 4 4. + ). WA \ + hk. a 1h aw. te) + i 4 . ete Ti iine. 4 i aime TVTy ry i a pS REE ESS : SETS casas = Sa SATU WBBRY x INCHES MENTEN \ at wi RELY INCHES INCHES INCHES UNIESTSER LTATATLDT i INTERSTIN FOR FOR HET TY wantata " it RAR ATS TLi uscon LWATATA WAN INCHES 22 AAA ANY RIATAN NAAAA: * INCHES a INCHES Wh INCHES INCHES IN i \) \ CAAA IN , IN IN HAH Si AY VAIN ANYAVLATLA \ | Le INSULAG INSULAG INSULAG INSULAG INSULAG INSULAG OF OF ! To AAA i A YY VA 2 b: iY \ + + + Srey SUEY \ AR : + + _ = Tek rit mn Art ra | p wan. t cm 4% ." X \ y y fl fl x \ t eh * s rc) YAS TT AINA L \ AN A AY a YON N TY a a X RAYS ARR A A WA . X N * awat tt + Ae - Av N ! i i 2 t tr : ; : f i H 2000 INSULAG INSULAG INSULAG INSULAG INSULAG INSULAG OF OF I ies GI tae SLAY a WA [aaah THICKNESS POSH HITTIN 4 Lim Bl VAAL ZA . "N 2000 2000 4 2000 600 / THICKNESS F SCOTT . TY -1000 1200 -1400- 350 700 -1000 500- 4 ; Coos THICKNESS 1200 800 THICKNESS 200 350 700 500- THICKNESS ue 450 - : -1300 -140 - N } HH THICKNESS ht ] VN AYA -1000 -1400- . THICKNESS THICKNESS THICKNES THICKNESS THICKNESS THICKNESS THICKNESS THICKNESS ee mt = SVE: a = i WUUIEA E = 5 THICKNES in ^': 3 = = 35 4 + < + + + + sme = 3 = = : TE feos sae Pe ie . Ss Soh - ata b == EE j Hareueasress S betes so 80 +t Se 100 x ean nom 2 = Te i ATI t . t ry GENRE 4 4 150 200 250 +4 SELES TS RtEs 300 350 400 Ha t 450 500 f TEMPERATURE OUTSIDE FACE THIS CURVE IS BASED ON THE INSULATING OF INSULATION DEGREES FAHR BASED MATERIAL CAST AND DRIED AND WITH A SURFACE ON STILL AIR AT 80 EMISSIVITY FACTOR OF 0.89 How to Determine Heat Savings Effected by INSULAG Chart above indicates the heat loss through graduated combination thicknesses of INSULAG as well as the temperature of the outside surface of the INSULAG at given temperature for the hot surface . determine 1. To determine the thickness of INSULAG required to give an outside surface temperature Example Temperature of the hot surface is 500 What total thickness will give a temperature of about 130 Follow 130 line upward until it meets 500 Fcurve line At this point follow horizontal line and read 2 in Therefore a 2 in thickness of INSULAG is required 2. To determine the heat loss through given thickness of through temperature INSULAG or from outside Example Similar conditions as that given under " From 130 at bottom of chart follow upward until you read 90 B. t u.'s on the upper scale 415 Madison Avenue INC QUIGLEY COMPANY ' M & L SUPPLY CO BOX 368 - BUTTE Bulletin BOX 2033 - GREAT 832F AMP cancels and supersedes all previou literature MONTANA FALLS MONT New York 17 Y. Printed in L. A 09 1012 vf- HOW TO USE INSULAG Reg U. S. Pat Off . A Plastic Refractory insulator and Sealer for Lagging Interior and Exterior Surfaces of High Temperature Equipment INSULAG when mixed with water BLOATS In order to secure maximum insulating efficiency BLOATING MUST TAKE PLACE AFTER AP PLICATION IN THE MORTAR BOX this to be on approximately 16 centers Each ad- ditional " to 12 should be similarly reinforced INSULAG should be scored The previous applied still moist to insure proper bond- or scratched while ing of the additional thickness Use only quantity of INSULAG that can be mixed and applied within twenty minutes in a clean mortar box or wheelbarrow Add sufficient water to INSULAG to make a smooth working mixture Use clean fresh water and at 60-65 An average mixture takes about ten hundred one half 102 gallons of water pound bag More or less various types of work water to a may one be used for hoe Mix or the batch turning thoroughly and quickly with a mixture over to be sure all mixing Apply WORK of the INSULA~ is saturated with water INSULAG promptly after so that the BLOATING TAKES PLACE ON THE INSTEAD OF IN THE MORTAR BOX Make a fresh batch for each application Mix only quantity required Close bag tightly to keep the unused ma terial in good dry condition INSULAG For bot application a small quantity of should be diluted into a thick paint consistency and on the entire surface which will rapidly painted Then with regular mix INSULAG dry spot and then fill with allow the coats to set up INSULAG For additional thickness use reinforcing as described above Where INSULAG is applied over porous surfaces the reinforcement as described above should be sp- plied and securely consistency fastened INSULAG diluted to should be painted to seal any a stucco absorption of this porous material i.e. 85 block in- magnesia asbestos rockwool fibreglass sulation After this priming cost the normal INSULAG application can be made INSULAG will set up hard in 8 to 24 hours depending upon temperature and atmospheric condi- tions All surfaces which are to be covered with IN- SULAG should be dry and clean of dust loose scaly rust paint and grease When surface is - painted with asphalt products same should be en- tirely removed before application INSUINLSUALGAG uniform thickness pneumatic INSULAG is applied by either hand application pneumatic guns syphon or gunniting should be applied to allow bloating action to take place and INSULAG finishing by to Smooth hard finish is obtained wet troweling set which makes INSULAG water cost All applications exceeding 1/2 should be rein- exce ding with 14 gauge square forced preferably mesh tied or to the surface being insulated For large valves flanges and intricate shapes INSULAG may be hand molded to this equipment INSULAG when set will not dissolve or collapse from contact with water oil or creosote is resistant to vapors of steam acid or alkaline solutions Should it become wet heat will restore its original insulating value The above instructions cover general applications applications pane However for large surfaces or applications or when it is desired to use INSULAG alone or in combination with other materials to form construction recommendations will be furnished upon request QUIGLEY COMPANY INC Manufacturers of Refractory Specialties and Paints 415 Madison Avenue New York 17 N. Y. Distributors with Stocks and Service in Every Industrial Center INSULAG - 8-38 AMP Get Quigley Economize 09 1013 Up . THICKNETSHICKNES Sra Given Chari THICKNES INSULA THICKNES the for THICKNESHOT . INSULA eotaidethe atthe LOST YUef PER PER LOST TEMPRATUES YUtheof oes So. FEET 61 fess te 100purine. het OUTSIDE IMDULAG Dejormise vetere eurfere thrangh te Seen GASEO greduated pt roqened abeP t Ge. a vo . 2. Sevings youFata To Riferted read 4 at and mer.130F.' rra Heet OnFACE STIL OF AIR AT FM INSULAG 6tnerr ore by BO'F. * te INSULATIONFelow Ft.mt tha datormingu's eohses INAULG. rewired. Notions boos on 3 thee ul f DEGRES Cece uperehertfat jbiane. At130 F. trefehre is lina point ao through esard FAHR. aralfeallow fiellow we . Megane borlomtal oversAw! oa cord thset. rai f thie! until Ht thichowe of Yingmvets INSUEAG eficency curface of boat tha of the The Chart heat the hoat saved tesa less by abovs of not of the the through INSULAG Indicatre surface ingulated the aplicaton tho not and ts ef insulated. INSULAG eficeny ebteined divding EFICENY varleus o7 the fromdy tbe BASED di@eruac percant haa? OR OM thicnoscre eubtracling STIL of bySone tu PERCENT lesen. o hava tect "6", 2 AIR Szampfe: bet 06.7%, is. from AT OF fore curve 169'F. For of GOP. HEAT line Therfore6097. ihe andfolowing same SAVED saves roading aplicaton berivntal conditznsdbractly 0o4.f7% af Hine weed 2 tha in. watll for you chart INSULAG downard reciston you inter. page Tf F 10 i SOAS aki \ AE vai it HHH a , SRE 5 z x o, zy Nee : TETPA { F ; A 2000 2000 ATKINSULATING INSULATING 180 OS 4 INSULATING tik 1600 uu AND FACTOR 10410 te EFFICIENCY TEA TAA WN AANAWotlk ab AS NA: iy}: NAN TNR Wh NTHTP LEHHEUHlsintiy = on5 2x Cd FTA EVANS; : NY : ee I NANETE Team:Haiti 28 DEGREES DRIED CAST AND DRIED AND WITH DEGREES DRIED EMISSIVITY FACTOR OF 0 89 DRIED HOT SURFACE DEGREES FAHR. 1800 Zoa HOT SURFACE DEGREES FAHR. @rU INSULA toBst PER 80. 104HOT FELT FACE 1014 PLR 1014 HOUR TEMPRAUES09 FOR VARIOUS EFICENY OF VARIOUS THICKNES OF INSULAs 09 1014 7/70 Pfizer * a 212 LR 3-3444 UIGLEY COMPANY INC 236 E. 42ND ST NEW YORK 10017 TYPICAL ANALYSIS DATA PRODUCT DESCRIPTION P.C.E SERVICE LIMIT WEIGHT PER CUBIC FOOT CHEMICAL ANALYSIS S102 A1203 Fe203 CaO MgO T102 Alkalies L.O.I. 24.6 46.0 1.4 19.5 0.6 1.9 INSULAG INSULATING LAGGING MATERIAL CONE 9 2345 2000 Exposed 2200 Interface 36 lbs THERMAL CONDUCTIVITY BTU Ft./Hr./F/In Mean Temp K 1500 .84 SHRINKAGE NONE MODULUS OF RUPTURE SEE CHART 22 } a Q yt } Sn ie mos \ 770 This data is average results of control tests and is subject to variations on individual tests These results should not be used as maximum or minimum for specification purposes A Subsidiary of CHAS PFIZER & CO INC 09 1015 _ Refractory DivISION | 4/49 Manufacturers of Industrial 527 Fifth Avenue COMPANY Industrial Specialties York 17 N. Y. INC Avenue MA! Bulteris No. 327 INSULAG REFRACTORY PLASTIC INSULATING LAGGING as ah : " Fite ea mr, ot nme Oil Refinery Towers ell ce I s INSULAG is a superior refractory lagging with unsurpassed insulating properties for use on high or low temperature equipment INSULAG may be applied on hot or cold metal surfaces and as a finishing coat for Insulating Block or other insu- lation : INSULAG possesses at recommended temperatures exceptionally high refractory and insulating properties INSULAG is used at operating temperatures at which other laggings fail Its unusual low heat storage and low thermal conductivity make INSULAG a most effective insulator for the control of temperatures INSULAG permits reduction in thickness of heavy refractoryrefractory walls and in turn decreases the heat capacity of the total structure Fuel savings constant temper- atures and increased production result from its use INSULAG increases in thickness after application and retains this increased volume throughout its entire range of service temperatures INSULAG after it has set does not dissolve or col- lapse from contact with water oil or steam which properties make it an outstanding product 09 1016 PROPERTIES OF INSULAG LOW THERMAL CONDUCTIVITY INSULAG retains practically constant insulating values service range so that under varying throughout its conditions and temperature changes there is no appreciable loss of insu- lating efficiency One inch of INSULAG has an insulating value equal to about nine inches of fire brick and has about 1/40 the heat storage capacity of fire brick walls of equal heat flow Therefore relatively thin applications of INSULAG may be substituted for heavy masses of refractories heat losses are reduced and furnace production is increased HIGH MECHANICAL STRENGTH is different It develops high mechanical strength upon drying and successfully withstands shock moderate abrasion and vibration The impact of a hammer will cause a dent in INSULAG and may even crack it but the blow will not cause it to break away readily from the equipment to which it was applied This is most advantageous on drums tanks pipe lines and other equipment subject : to rough usage HIGH TEMPERATURE INSULAG will with stand a wide range of applications for high temperature direct exposure and is recommended for interface temperatures up to 2200 EXPANSION - INSULAG expands after application physical shrinkage eliminated LIGHT WEIGHT` - On the average three pounds of INSULAG covers 1 square foot to a thickness of 1 inch Varying conditions methods of application hard troweling kinds of surfaces variations in mixing water content and temperature of surfaces at time of application may require more material QUICK SETTING - INSULAG sets firmly in 24 hours to 48 hours and in much less time when subjected to heat The quick drying and setting characteristics of INSULAG permit troweling to a smooth finish suit- able for painting ADAPTABILITY possesses properties neces- sary for roughing coat and coats by one application The not find it necessary to carry in finishing coat or two user of INSULAG does stock two or three differ- ent materials for the same job WATER RESISTANT after setting does not dissolve or collapse from contact with water oil or steam This is a decided advantage in plant maintenance INSULAG is a superior product for insulating equipment exposed to the weather INJURIOUS contains no mineral wool or fine slag particles which are irritants to the hands or other parts of the body A feature of INSULAG which particularly to many users is the beautiful smooth white of a trowelled finished job appeals surface If desired an INSULAG trowelled finished job can be treated with Quigley TRIPLE Protective Coatings in white black colors or aluminum Various combinations of INSULAG with other INSULINE Products can be made for specific applications Approximate Storage Heat storage for same Heat Storage Copyright 1948. Quigley Co. Inc. 2 09 1017 USES OF INSULAG PETROLEUM INDUS ReT finR eriY es and Natural Gasoline plants use INSULAG on towers tanks treaters stills boilers breechings pipe lines and for fire proofing supporting steelwork panel construction of still . furnaces baffle plates and door linings METALLURGICAL FURNACES INSULAG is used for insulating heat treating forging annealing recuperators reverberatory and open hearth . furnaces for hot blast stoves bustle pipes hot blast mains flues pipes and other heated equipment where insulation is required CERAMIC INSULAG is used on kilns glass lehrs glass tanks hot air pipes underground flues recuperators and checker chambers Plants manufacturing pottery brick etc. find it most adaptable glass POWER INSULAG meets the engineer's demand for a suitable material for covering turbines feed water heaters hot liquid storage tanks drums smoke flues stacks pipes and flanges It is also recommended as insulation in back of refractory tile of water wall boilers and outside fire brick walls in boiler furnace construction GENERAL USES - INSULAG has such a wide range of uses that it is indispensable as a plastic lagging in plants using fuel fired furnaces It is the lagging material of a thousand uses PROOFING walls roof structures furnace rooms columns etc. may be protected against fire by applying INSULAG as a veneer coating The fire retardant properties of INSULAG render it ideal for this purpose PROOFIN WhG ile INSULAG is not injured by contact with the weather yet to retain maximum insulating effielency at all times it is often desirable to waterproof INSULAG with TRIPLE Products Fig Walls Ducts Cosings af Large Boilers Insulated INSULAG Drums With Fig Field Oil With INSULAG Heater Insulated Fig - Field Of Treater Insulated With INSULAG 8 no 1010 Fig Smete Box and Exterior at Oil Fired Marine Type Bellers Insulated Fig -Water Tank and Baller Domestic Fual Off Burner Insslated WHO INSULAG Cuts Heat Losses Reduces Fuel Costs Improves Heat Control Widely Used in Oil Industry pro- ducers find nothing like INSULAG to insulate field equipment Permits better heat control Requires less fuel to maintain constant heat They simply fasten metal lath on equipment and apply INSULAG which sets quicklyadheres to hot or cold surfaces after application and retains volume when setdevelops high mechanical strength - withstands shock moderate abrasion and vibradurable weather not lose insulating value after repeated heating and cooling Makes a white finish surface unaffected by moisture Good Results on Many Applications Famous soap manufacturers use INSULAG for insulating steam headers breechings and hot water tanks with good results On Boiler Drums - INSULAG used on the boiler drums because it does not crack in service can be walked on without destruction and does not collapse due to steam leaks or water dripping on same For Oil Internationally known oil corporation's technical engineer recom- mends INSULBRIX and INSULAG to fuel oil burner installers in his district for all oil burner work Quigley INSULBRIX combined with INSULAG have all the desirable requirements for domestic combustion cham- ber lining and insulation INSULAG Applied With Boilers Stills and Furnaces on the Chief engi neers and superintendents who cannot believe brick walls can be insulated successfully with boilers or stills on the line are invited to look at installations with INSULAG applied under these conditions INSULAG can be used in Quigley Panel Type Construction which has worked out successfully in many oil refinery stills 4 On Regenerator Chamber Ovens - Eastern Public Service Corporation coke plant uses INSULAG in walls of ovens Former practice in repairing fronts of regenerator chambers was to use two 4in walls of fire- brick with a 7 in clear space in which they used insulating powder in the bottom and midlle sections and insulating brick at top The outside wall of these regenerator chambers is built of a thickness of 4in of firebrick The inside temperature of chamber is 2300 In using INSULAG they laid up both the inside and outside fire brick wall then filled the center with 7 in of INSULAG Well pleased with adoption of INSULAG due to increased insulating value plus ease of appli- cation . i On Foundry Furnace Larg Lare ge foundry applied INSULAG 2in thick on 13in silica brick wall while furnace was under heat On the very hot surfaces they brush coated the wall of equipment to be insu- lated with a diluted batter of INSULAG of es heavy paint consistency to obtain good ad- hesion and then built up 2in thickness in three layers applied at intervals Resulted in a. a smooth coat which did not shrink or crack Used nails in wall to help anchor INSULAG ee In Coke Oven INSULAG shields used for coke oven patching at large ; eastern utility One used on pusher side of ovens and another on coke side These have been in use several months doing an excellent job in closing the oven and effectively protect- ing men from the heat Shields of this charac- eset ter should be used in every product coke Pan oven plant for: Pane 1. Protection of the silica brick from the apap I chilling action of the air which might result SV in spalling 2. Protection of the men from the blister- AL ing effects of the radiant heat thus permit- them do a more efficient job of patching EN ; Supersedes Water Co ling Cooling System- System- _ Manufacturer of locomotive parts well pleased with results of using INSULAG to insulate small industrial furnaces These furnaces were formerly water cooled but this was aban- doned in favor of INSULAG which is more satisfactory in every way and eliminates water freezing in winter 5 pg ' __. Ae seme quarmepmuyrmgrs eee pete Sim fi" Had a Hot Spot ek Fig Stress Bellaving Furnace Insulated With INSULAG QUICK SUMMARY " equals 9 of fire brick in insulating value be 1/40 heat storage capacity of fire brick for same heat flow High mechanical strength Operating temperature 2200 interface Light weight rugged and strong Sets quickly Adaptable for practically every lagging need Water resistant oil or water leaks do not destroy Expands inch applied is more than an inch when dried 3 lbs of Insulag covers 1 sq ft 1 thick , Packed in 100 lb. bags ~ 09 1020 THICKNESS IN INCHES REQUIRED HOT FACE TEMPERATURES es B.T.U. 0 LOST PER SQ So 100 FEET 200 PER HOUR 300 0 400 500 FOR YARIOUS 1000 : tere 7h % Stes ae # AAR Lat pip gee ies eb os 4 +44 = 14 HEREPLANAR int af sts bad pee sere Seana AC ce. See = a a 5 + / 4 i= INCHES wifeat M^ Yt Tit NUS WA ul eats LSS = x tt eee win YN INCHES Ee INCHES AL INCHES 3 ; . { ! TAT al t LyX AY \ Ruyn stk \ VAN | Amat Wa AVAL INCHES INCHES IN 22 22 rR e VA A AV \ K YN AK i AM VANVYA A IINNSSUULLAAGG A ite INSULAG : | ra ae 7 COAT 1. 12 Bet Tree. * TTC. }. a wa Sh a i++ rt i - ASAT NRTA AY .uar weet INSULAG OCR SA RE : : sinmy INCHES i INCHES INCHES INCHES INCHES } | IN Hh ir INSULAG " ; a INSULAG 1 INSULAG INSULAG r FEE : 4 OF - att OF - { MI { bt THICKNESS " THICKNESS Rg \ \ Ad THICKNESS fn al THICKNESS Hn NS -88 28 THICKNESS THICKNESS a T eee va \ THICKNESS : THICKNESS 4 eat HANA RE a Ar <r Vt ; nt AY ST S VAAL LB WAV. 8 XA Ars \ LN ANS = x X WAN TANCE or om on t 2000 2000 20 0 ! Gal 1000 2000 + , A . 1800 800 11001200 1800 BR Behe 006 1200 eee 1000 tary ALE 800 800 1000 1200 cecrms. a6 WASARN y Xk ia mA few A aN 4 =e : : _ A Les INSULAG OF OF THICKNESS THICKNESS THICKNESS THICKNESS THICKNESS THICKNESS a THICKNESS 3 7 ^' + : + = = = Zit | as + x = + + + -4 {+ + Be See = S 4 = + 4 : * +-4$ 4 +4 Ag * $0 100 . x 190 200 250 300 350 t 500 TEMPERATURE OUTSIDE FACE OF INSULATION BASED ON STILL AIR AT 80 DEGREES FAHR How to Determine Heat Savings Effected by INSULAG Chart above indicates the heat loss through graduated combination thicknesses of INSULAG as well as the temperature of the outside surface of the INSULAG at given temperature for the hot surface thickness 1. To determinethe an give outside surface temperature Example : Temperature of INSULAG required to surface hot surface is is 500 . What total thickness will give a temperature of about 180 Follow 130 line upward until it meets 500 Fcurve line At this point follow horizontal line and read 2 in Therefore a 2 in thickness of INSULAG is required the heat loss through given thickness 2. To determine the heat INSULAG or given thickness of ExFaro mmple130 F Simialtar conditions that bottom of as chart given under 1 until follow upward upward until you read 90 B. t u.'s on the upper scale 6 09 1021 EFFICIENCY OF VARIOUS THICKNESSES OF INSULAG 2000 FAHR 1600 FAHR roc orare : a FAHR ifr Sp toeatc DEGREES DDEEGGRREEEESS 14030 aE EE DEGREES DEGREES = DEGREES Se DEGREES == SURFACE 1200 SURFACE = te = = SURFACE SURFACE SURFACE SURFACE HOT HOT HOT TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE 1000 = = = <4 = =] See aes 800 Stat = = 600 F EE : ea Ss osess : = : 400 F + E 200 SSee = FAHR FAHR FAHR ASS > EF at =a e ees = 3 om =} DEGREES DEGREES ci, DEGREES = DEGREES Rae Seer ea peageres DEGREES SSE 7 =J- SRE Poet eRe DEGREES DEGREES z $ee5=5 SURFACE PES SG 3 = SURFACE . Z SURFACE = SURFACE = 55 $Y aias: : om SURFACE = oe SURFACE HOT HOT HOT TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE 86 88 0 EFFICIENCY OR PERCENT OF HEAT BASED ON STILL AIR AT BO F SAVED The efficiency of INSULAG is obtained by subtracting the heat loss through the INSULAG from the heat loss of the surface not insulated and dividing the difference by the heat loss of the surface not insulated Chart above heat saved by of INSULAG indicates the efficiency or the application of various percent of thicknesses Example For same conditions used for chart page " from 500 following horizontal line until you inter- sect 2 in curve line and reading directly downward you have 94.7 Therefore the application of 2 in INSULAG in a hot face of 600 saves 94.7 of the radiation losses 7 OTHER QUIGLEY INSULINE PRODUCTS INSULBRIX Reg M. S. Pat 08. INSULBRIX are light weight cellular low heat storage insulating fire brick for direct or indirect exposure to temperatures in boilers stills metallurgical furnaces ovens and kims Made for service temperatures up to 8000 INSULBRIX are made in several brands from one- tenth to seventeenth the heat storage capacity of heavy refractories for same heat flows " has an insulating value of % to 5 of fire brick permits heated equipment to reach operating conditions in less time and meet fluctuations more rapidly fuel Result in increased output conservation of fuel decreased labor costs improved furnace control and greater comfort to the workmen INSULCRETE Reg U. B. Pat Off insulating INSULCRETE is a light weight cellular insulating refractory concrete for furnace linings floars door linings heat shields shapes covers and kindred uses recommended for temperatures up to 2500 No cutting fitting or ramming pour into place 1 of INSULCRETE equals about 4 of fire brick in insulating value and has about seventh the heat heat stfloorwage capacity of fire brick walls of equal INSULCLAD Reg U. Pat 04. INSULCL-AiDs a surfacing material used for armor coating insulating brick It seals the pores making an impermeable monolithic surface which greatly reduces dusting and gas absorption reduces hent flow through walls resists abrasion and pene- tration INSULBOND Reg U. b Pat 01.1 INSULBOND high refractory bonding mortar in dry or plastic form for bonding INSULBRIX INSULINE Reg U. 6. Pat DR INSULINE GROUND used as an insulating fill of low heat storage capacity in back of thin furnace walls at service temperatures up to 2600 o f INSULINE GROUND has insulating properties equal to about 6 of fire brick INSULINE SIZED AGGREGATE as an in- sulating fill or with Portland cement or other suitable binders to make an insulating concrete OTHER QUIGLEY PRODUCTS A Quigley Product for every refractory purpose BONDING MORTARS Fire Brick Insulating Fire Brick Hytempite wet Fyre Mortar dry QT Heat Set dry Chrome Chrome dry Insulbond Airset wet Insulbond Airset wet Insulbond Airset wet Brick CASTABLES Insulating Fire Brick Chrome Ore Cast Refract Clay Fire Brick Castable Insulcrete Lightweight Insulating Fire Brick Chrome Magnesite Castable Chromecrete Base Castable PLASTICS Chrome Ore Plastic Fire Brick Chromix Ore Plastic FIRE BRICK Super Duty High Alumina Missouri Pennsylvania INSULATING FIRE Insulbrix Insulbrix Insulbrix BRICK REFRACTORY COATINGS for Insulating Fire Plastics and Castables Chromastic Chrome base wet Insulclad dry Alumina Base Brick INSULATION Insulag Insulation ACID PROOF CEMENTS Black Acid Proof Cement wet Gray Acid Proof Cement wet Setting Acid Proof Cement White Acid Proof Quickset dry dry For further beformation write QUIGLEY .... COMPANY Manufacturers of Refractory Specialties and Paints NEW YORK 17 N. Y. 527 Fifth Avenue ; In Canada Quinley Company of Canada Led Lachine P. Q. Distributors W^...bStocks and Service in Important Industrial Centers Throughout the United States Canada and in 32 Other Comm TICA Bulletin AMP Printed U. A 09 1023