Document N2axNkKkqEX2dDeGXy6Y5E3DV
1 Form D (1)
(Prescribed under ruio 7(2) of tho Registration and Licensing of Industrial Undertakings RuIob, 1952]
APPLICATION FOR LICENCE OR PERMISSION
(To be submitted with 10 spare copios)
TIiib form' is to be used for application for a licence or permission for the establishment of a now industrial undertaking (under section II of tho Industries (Development and Regulation) Act, 1951) whore foreign collaboration, import of capital equipment or issue of capital involved.
1. Name of tho Schedule industry or industries to which tho articles proposed to be manufactured relate.
2. Name and address of the applicant.
MONSANTO COMPANY, ST. LOUIS, M0.(U.S.A.)
3. Name and address of the industrial undertaking.
New Company - India
4. If possible At this stage, indicate--
(a) Whore is it proposed to bo undertaken by pro prietors. partners, private limited or publio limited
company.
Public Limited Company
(b) Kamos of proprietors, partners, or Board of Directors and their addresses.
To be appointed
(o) Name and address of tbe Managing Agents, if any.
None
(d) Obligations, rights and privileges of Managing Agents in the constitution and working of the Company.
Not applicable
(e) How is it proposed to finanoe the scheme ?
(f) Is ar.y foreign collaboration (whether ir. the form of royalty or consultancy agreement) or investment envisaged ? If so, the extent and nature of such collaboration. Is it proposed to find foreign exchang for import of capital equipment in any other way ?
5. Proposed location of tho factory.
Tchsil................................... ...................District.......... Amended uuder NoUlicalioii daU>d December 11, 1904
Monsanto Equity
- 50$
Indian Public Equity- 50$
Foreign Exchange and Rupee Loans
Technical services, export services Royalty and investment are envisaged. Monsanto Co., U.S.A. will provide techneirrand capital. As far as can be ascertain;-.today, Monsanto capital input will cover '_nf foreign exchange required for import of capital equipment.
Maharashtra is the state which offers the
greatest advantages from techno-economic
aspects.
JI1A/N1* Jb.'J.G'J
0054698
TOWOLDMONOQ55476
f. I.incs of Manufacture pioposcd: -- Xante of product or bye.produce
2
Proposed (annual) installed capacity
1. Biphenyl (C6H5C5H5)
1,400 Metric Tons
2. Chlorinated Biphenyl (Monsanto Trademark "Aroclor")
2, 270 Metric Tons
Biphenyl continuous manuf. of crude and then - batch refined
Aroclor via batch type manuf.
All Calculations on 3 shift/300 day year
Basis of estimating installed capacity shotild be clearly stated viz,, whether the operation will be continuous or by shifts and the number of shift days assessed for estimating the annual capacity.
7. Manufacturing Programme : .
(a) Existiing nctivties, if any :
Items of production
1
Existing capacity
Quantity/ Tonnage
Value
. Current Annual Production
Quantity/ Tonnage
Value
2
3
(b) Pinal manufacturing programme for items in respect of which this application is made.
SI. Item of manufacture No.
Annual capacity
Quantity/ Tonnage
Rs -Y.alcfis
Estimated Annual Production
Quantity Value
CIF Value of unit/ product
Rs/Kg
1 Aroclors
2 Biphenyl
^ etc.
2, 270
157. 5
3 60
1,400
73. 0*
3. 30
Biphenyl is not sold, all used to manufacture Aroclors (chlorinated Biphenyls), indicated
value is that of imported material
TOWOLDMON0055477
13. Powor supply--
(ft) Total requirements proposed to bo drawn from --<
(1) own generating station.
(2) public supply. ------------
(b) In case of own station give brief particulars of plaut in operation
14. If possible indicate additional requirements of ooal/ coke in tho proforma attached.
2.500 KWH/Day (Average)
No' coal/coke - steam via fuel oil, oil consumption 1,800 gal. (U.S.)/day
15. If possible indicate tho estimated value of fixed assets f.e., investment in land, buildings and machinery. (Installed value ifs-Lakhs)
. Land
Building
Machinery
1972_____________ 1974___________Total
3.00 12.75 6l.43
9-75 48.00
3.00 22.50 109.43
Note:--Whero the land and/or building Is rented, the capitalised value of the same may bo given
16. Give a brief description of the processes involved In tbc manufacture and factors favourable for tbeir adoption.
(See attachment)
17. Staff and Labour--
1972-73 . . 1974-?8_
(a) Managerial.
2 ........ 3
Proposed to be employed or> implementation of the project.
(b) S: rvisory--
Technical
2
4
Non.Toohnica! (0) Clerical
2 4
4 6
(d) Labour--.
Skilled
7
Semi-skilled
5
Unskilled Total
5 27
(e) Other categories, if any.
Place.
15 ' '
10 * ' ' '
'8 40
Note ~
' ..
Market personnel not included; foreign national manager and training personnel also excluded.
Date. Date ofroooipt of the application
(To bo fidod in by the Govt, of India)
Signature of applicant.
Signature of the ltccoivjng Officer.
oo^oo
TOWOLDMONOQ55478
3
(c) Forecast of time required for implementation of the project.---10 months after receipt of
R. Phased manufacturing programme for 7(b) above, if any :
import licenses
.
Year
1st year
CO
(> (iii) (iv)
"2nd year
0) O')
(iii) (iv)
3rd year etc.
Items of production
Annual turnover
Quantity/ Tonnage
Value
(See Attachments)
(Attach a sheet, if necessary)
Percentage by value nf imported content (i,c. total of all im-
ported raw materials and component)
9. Estimated requirements of main materials and their value.
Name of raw material
Whether indigenous or imported
if the later, the country of origin
Quantity
required per year
Estimated value
(See Attachments)
Requirements of capital equipment. (Not-installed values)
Total value of equipment required.
Hs-Laks.
(i) Imported-- -------
1972 tor
13 -34
1974 32.25
16.13
Please give name of the countries m the order of preference. - - - -- -- -
U.S.A. or U.K.
(ii) Indigenous-- -------
31.14
16.12
Total 7^-73
' 29-47
47.26
11, Indicate your requirements of mil transport for movement of raw materials and finished products
in tl'-i proforma attached.
,(See attachment)
12. Water supply--
(a) Will it be ample for requirements of-- (1) factory, and
(2) township or stalTquarters ? (Stale approximate quantity).
(b) Will it be drawn from public supply ? (c) Effluent problems, ifany.
Yes, total needs 285,000 gallons (U.S) per day, water for steam hollers included.
005*701
TOWOLDMONOQ55479
I
Year 1972
8. PHASED MANUFACTURING PROGRAM FOR 7(b) ABOVE
Items of production
Annual Turnover
Quantity/ Value Tonnage Metric Tons Ks.Lakhs
Percentage by value of imported
content (i.e. total of all
imported raw materials and
component)
Individual
Combined
(l) Aroclor
712
64.8
36#
1973
(l) Aroclor
662
72.7
39*
1974
(i) Aroclor
1975
(i) Biphenyl (ii) Aroclor
1976
(i) Biphenyl (ii) Aroclor
1977
(i) Biphenyl (ii) Aroclor
1978
(i) Biphenyl (ii) Arcolor
1,043
770 l,26l
930 1,524
1,123 l,84l
1,384 . 2,268
82.8
* 95-9
* 110.9
* 127-9
* 157.5
4l$
.
0.4$
,,
0.4$
_ 0.4$
_ 0.4$
.
* No sales of Biphenyl - - All used in manufacturing Aroclor, cost of imported and indigenous raw materials added to those of Aroclor.
005*702
TOWOLDMONOQ55480
I
ESTIMATE REQUIREMENTS OF MAIN RAW MATERIALS
Hame of Raw Material
(l) Biphenyl Value (Rs-lakhs)
Indigenous (I) or (i)
1972
Quantity Required (Metric Tons) & Estimated Value (Rs-Lakhs) -- by year
12ZL.
434 526 636 - - 22.970 27.840 33.660
J-9T8, _
i
(2) Chlorine Value (Rs-3.akhs)
I
643
778
942
1139
1376 '
1662
2048
2.130
2.580
3.120
3.770
4.44
5-50
6.780
; 1
(3) ATT. Clay Value (Rs-lakhs)
(4) Ferric Chloride Value (Rs-lakhs)
(5) Nitrogen (compressed) Value (Rs-lakhs)
(i) (i)
t
1.1 0.027
0.2 ' 0.007
1.2 0.069
1-3 0.032
0.3 0.010
a.5 0.087
1.6 0.040
0.3 0.010
1.8 0.104
1-9 0.047
0.4 0.013
2.1 0.121
2-3 0.057
2.8 0.069
0-5 0.017
0.6 0.020
2.6 3-i
0.150 . 0.179
3-4 0.084
0.7 0.623 3-9
.' ; t ! .
1
0.225 '
(6) Lime Value (Rs-lakhs)
I
1.4 0.023
1.7 0.028
2.1 0.035
2.5 0.041
3-1 0.051
3.7
0.061
4.5 0.074
| :
(7) Benzene Value (Rs-lakhs)
I
--
1078
1302
1572
1938
:
' 1.694 . 2.045
2.470
3.045 . !
(8) Carbon Dioxide-Liquid Value (Rs-lakhs)
I
-
-
-
16.2
19-5
23.6
29.1
0.268
0.323
0.390
0.4
'
(9) Lead Value (Rs-lakhs)
(1)
-
-
-
15-0
18.1
21.9
27.0
0.298
0.359
0.435
0.536 :
(10) Isopropanol Value (Rs-lakhs)
^
Value (i)
I
23-004
27.882
33-710
57.7 1-527
0-358
69.7 1.844
0.433
84.1 2.225
0.524
103-7 2.744
0.643
005A703
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TOWOLDMONOQ55481
11. REQUIREMENTS OF RAIL TRANSPORT
Raw materials received Fuel Oil Container Waste to dump Finished goods shipment
Trucks/Day 2
'1 1 1 2
Trucks/Year 6oo 300 300 300 6oo
All receipts in tank trucks or 55-gallon drums.
1 '. PROCESS DESCRIPTION .
A. BIPHENYL. An intermediate for the production of chlorinated biphenyls such as Monsanto Aroclors (trademark) is produced by the pyrolysis of benzene. Benzene is passed through a vaporizor then bubbled through molten lead in a series of reaction vessels at a controlled rate and temperature. The resultant condensed crude biphenyl is then distilled to separate it from unconverted benzene and residual tars.
B. AROCLORS. Chlorine gas is used to chlorinate biphenyl to the desired degree in the presence of a catalyst in a batch type chlorinator. The crude product is then distilled and treated to give a finished product of the desired specifications. Hcl gas evolved in the chlorination if a market exists can be recovered as industrial grade muriatic acid.
005A70A
TOWOLDMONOQ55482