Document N2VZQJ7zEn0q9ONYxgdw2LLwD
7m Sm&ttN-WiutAMs Co.
In t e r -Of f ic e Le t t e r
FOR #30 CoffeyvUle mb. 0. p. Wyman
ANSWERING LETTER OF
FROM
OFFICC
filnvelaad. DAT* August 2it, I960 u biic t Tho (Hidden Co. - Persona]. OICTATKO or
Birr.
As per our phone conversation yesterday, I was shocked to gat a report from the above that all our lithopone standards were lotr In light resistance. While they didn't feel this was of too much importance, nevertheless, they felt we should be aware of it.
A panel covering their tests an this Is attached hereto and this Is senething we should run dovn immediately.
While I have heard of no complaints either fraa the trade or free ear own coapazd.es, I suspect it's -because na one checks this feature any acre. At one tins, as you know, this was vary critical in the whole lithopone industry and I believe was Uaked by the addition ef either nickel or cohalt, or both.
As I recall, shortly before World Whr H a Dutch chendst was in this country and contacted us regarding light stability ef Uthopenes in general, waking the claim that none ef the U.3. producers had the aatarlal comparable with lithopenee produced in Europe. Ee spent a few days In CoCfeyvUle and pointed eat that the very mUnrte quantities of tin present In our lithopone accounted far the poor light resistance. Hqrbe sane ef the old timers at Ceffsyvilla will recollect this.
In any case, as I requested yesterday will you please run this down and let am have a report later. It so happens that we are considering the possibility ef using lithopone In an underceater for latex paints but couldn't do so If the light realstance Is as poor as the attached Indicates.
^350
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0007-SWP-043229
Oil
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0007-SWP--043230
0007-SWP-000126386
0007-SW P-043231
0007-SWP-000126387
ttWDgj "Regular" (designatedon rdersand tOOur CusMSmfSeeVef without using the word "regular*')
Tint *--------------------- 95 Minimum on ............... LO, below 14.0; HO, above 15.0 Color---------------------13- Mini mum Screen ---------------- 99.80 minimum ZnO ----------------------- .20% maximum WSS----------------..... .07% maximum Moltture --.--------- - .30% maximum pH ------------ --.-- 8.J-9.3 Special treatment -none
HAH'.'FACTUftlNG SPECS:
riant. -- Stmultaneous, barium tide strikes, brought up at vary dark gray MIS spot test.
-- Finished faint gray MIS spot test. -- Add cobalt suifata (amt. par lab instructions) to finished strike. -- Soluble suifata (such as salt cake) to be added any time strike Is
being made In order to reduce soluble barium In C-2 press filtrate. Amount per lab Instructions.
L-2 dent. -- Calcine at temperature per lab Instructions.
1-3 dept. -- HrdrwePerKor - 99.80 minimum screen tragus * 3-5
Water wash - to 6.8 pH minimum Alkaline treatment tanks - adjust pH to 8.5 with barites hvdrate.
Add ultramarine blue (amt. par lab orders, but usually i lb.) by slurrying In sodium silicate solution.
t-4 deet. -- Permissible to add' I pint sodium silicate per press tank to ease extrusion.
Finished end moisture - less than 0.30%.
L-5 dept. - AtfUiOML - *
_
Hlkro nlll screen sl*a - to obtain 99.80 minimum scremit test.
3/64 h.b. usually works when hydroseperitor results ere O.K.
teas - "Regular" begs, l.e., those showing no special grads
designation.
0007--SWP--043232
it
0007-SWP-000126388
Same as "Regular" except under special treatment J lb./ton Tamol U la added to improve dispersion and gloss. HAWJPACTURIRG SPECS: L-I deot. -- Same as "Regular" L-2 deot. -- Same as "Regular" l-? dept. -- Samo as "Regular" except 10 tbs. Tamol H Is tft be added to each
treatment tank. L-h deot.-- Same as "Regular >--1 dept. -- Seme as "Regular" except packed In bags Imprinted "96''.
0007-SWP--043233
0007-SWP-000126389
----------- 95 minimum Oil ------ ---------- no specs but generally runs below Color----------------- -- 13Screer>--------- ---------- 93.95 minimum ZnO ,20 maximum WSS ----------------- ------ .07 maximum Moisture ---------- -- .30 maximum >H................................8.3-9-3 Special treatment - 96 grade which has been homogenised.
MANUFACTURING SPECS;
L-: dept. -- Same as "Regular"
1-2 dent. -- Same as "Regular"
1-3 dent. -- Same as 96 except material Is homogenised after the $6 treatment and after solids are adjusted to 35.5% or less at 5000 psl Into clean tank. t
L~U dept. ~ Same as "Regular"
l-S dept. -- Same as 9<> except screen test Is to pass 99.95%.
3
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i
I
j. -f.
0007-SWP-043234
0007-SWP-000126390
__5
flNfSllP SPECS? ' '
a" ' %!>(-' V-s^V1'r~
Tint----------- --------- 95 minimus*-;
Oil ------------ ----------- >5.8 or below
Color
13- minimum
:
Screen-------- *--------- - 99.80 minimum ZnO----------------------- .20 maximum ` WSS ------------ ---------- ,3 maximum
Moisture--------- .3 maximum
pH--------------------9.0-9-5
Specialtreatment
- 0.2% tetrasodlum pyrophosphate a(Mail to reduos
water absorption below 15.0 ca.watar/100 grams
11thopone .
;
MANUFACTURING SPECS;
L-l dept. -- Same as "Regular"
L-2 daot. -- Same as "Regular"
1-3 deot. -- Same as "Regular" or 96
1-4 daot. -- Same as "Regular" except 0.2% tatrasodlun pyrophosphate added by
0007-SWP-043235
0007-SWP-000126391
**s,
Sww^s for 'Regular" HO or 96HO except u.vler'ypeclat' treatment .1 aluminum stearate is to bo added as a flo* inhibitor in"oil base coatings. MANUFACTURING SPECS: L-1 <iept. --* Same as "Regular" >.-2 dept. -- Same as "Regular*1 1-3 dept. -- Same as "Regular*' or 96 L-l dept. -- Same as "Regular" k~5 -- Same as "Regular" except .166% aluminum.stearate is to be added
ahead of Hikro mill.
0007-SWP-043236
0007-SWP-000126392
L-2 Pent. -- Sams a* tor "Jugular" high oil
L-3 Deot. -- 5ana as for "Regular" bp to alkaline treatment tank* tritera this pigment Is tested for suitability for CVAH:
I) Oil absorption- In alkaline tank must be 18.0 or higher.
C) Screen test must be 99.85 or better.
If the IIthopone meets these prerequisites, the following treat ment is then applied In the alkaline tanks:
1) Treated for 96 and solids adjusted to 35.5% or below.
2) Homogenized at 5000 psl into a clean tank.
3) Dry sample and grind Into CCF's formula. Rest of treatment Is determined by amount Of gloss which this shows
a) 1/2% calcium chloride added to tank as a water solution and mined 15 min.
b) 3/4% sodium bicarbonate added as a water solution end mixed 15 min.
4) pH lowered with phosphoric acid to 6.4 or below (should . take about 4 gal. of 75% H3PO4). Let mix 1/2 hr.
5) pH raised with barium hydrate to 8.5 pH. However, da not use more than 250 lbs. of BaiOHjj so long as pH is raised above 7.2 with this amount. In other words, pH is either raised no higher than 8.5 or 250 lbs. maximum of Ba(0H)j whichever occurs first, so long as final pH is above 7.2.
1-4 Pent. ~ t-S PflPt. -
Use bypass Una; do not contaminate with other grades of IithopOne
anywhere.
Additions: After Hlkroml 11 add .22% aluminum stearate and 1.0% "Cel 1te" Superfloss.
Hlkroml II: Ory mill wlthout a screen In the mill.
Pack:
ln"Regular" bags but stencilled CVAH. There must be n
separate lot number assigned to each alkaline tank of material, hr
two alkaline tanks can be taken to steam drier "boxed" together nd
packed under the same lot number.
........ Ravisad 9/9/59
r <3
i
0007-SWP--043237
0007-SWP-000126393
1.-3 deot. -- Sane at for 96H 1-4 dpt. * Sana as for Regular1' IrS-dlPt- -- Sana as for 96H except the above amounts of Thlxcln to be added
dry ahead of HIkro mill.
0007--SWP-043238
0007-SWP-000126394
EMSHEg spg&
Tint
----------- --------------------|i5
vV
Oil -
16,5 to 17*5. (This rang* to iMt
requirements of Monroe, Leclefar,
and Taussig; Otter ranges possible
1 If required.) Color ------ ----- ------- ----------- 13- minImu m
Scroan ---------------- 99,80 ml plater .
ZnO
.20 minimum
;
l/SS .20 minimum
Itolstura ----~-----.30 minimum :.
pH B .3-9.3 ' :.
Spaclal traatnont
Titanlum dioxide (Zopapn) added to
raise tinting:strength to 1LJ.
4
mwUFACmiHC SPECS; ,,
L-l Peat. -- Sana as "Regular11
L-2 Oept, -- Same as "tegular*1
L-1 Pact. -- Sambas "Regular" uptoeltel.lnetreataenttanksv At this point;
a) Tint and sol Ids careful ly determined and mount of Zopeque
' to be added ia:pre.fiOrnu lated- Ifcctjntrol lab.
^
b) If for Monroe, Ixdefeci TausilgorOAMJmoro stock, than
oil absorption IschdcKbd, If. baiter-)8.5> partial silicate
treatment Is adttod/pefrvloh Instructions-, full treatment consists "of;
I) Lbs* llthopone x 3% to gat lbs. sodium slllcata. .J*** ad<4 d mlnj^lipor.
j^'.lbs. llthopone x0.90% to get lbs.*, barium chloride. ^Add and nlx.i hour,
____ Just pll.to;-6i6with sulfuric acid (usually I OX of ^TfeNIcate)* Tterr latmlxVhours.
' c) Md- Zopeque 15 bags at a time by slurrying In small mix tank.4 -full of water, plus I gallon of sodium silicate.
d) Retest tinting strength. Adjust to Ib5 by addition of more Zopaqua or llthopone.
a) Usually do not odd bluo or barium hydrate. Co lance salts with BaClj before taking to steam drier,
L-k Oept. -- Same as for '`Regular"; do not add sodium silicate, however. Usually goes through prass tank bypass line.
L-5 Oept, -- Same as for "Regular" but pack In Tltanollth Imprinted bags.
Ravi sad 9/9/59 0007-SWP-043239
0007-SWP-000126395
FINISHED SPECS;
Tint ---------- 85 minimum Oil -------------------- 20.0 minimum Color ------------ 13- minimum Screen --------------------- 99.80 minimum Zn0 ---------------- .20 maximum "S$ -------------- .10 maximum Moisture ---------- .Jo maximum pH ------- ------------ --------- ------ 7.5-8.0 (For U. S. Gypsum) Special treatment ---- treated at L-l for high dry hiding.
MAliUFACTURING SPECS;
L-l Pent. -- Simultaneous, barium si do strikes, brought up at very dark gray
l!IS spot test. Adjust jt end of strike to faint pink phonolphthaleln,
. > !.-r *.;.* z.x.',.
1) Add cobalt per lob Instructions, (Use factor of 2 x g/l
cl to equal ounces cobalt/strlke.)
2) Full treatment - adjust for solids.
*
a) Add I2!jr lbs. "Iron-free" aluminum sulfate. Ualgh.' up othor chemicals while this i mlxlng lof
b) Base with barium liquor tofalntjiink wltih^phenolphthaleln.
c) ^dd U lbs. 13 6*;. "Wgrade sodlumrsillcatc. Bass again to faint pink If rWcassary, . ..^.^ -
d) Add 24 lbs. 5 or* of ?5^ phosphoric acid (2,46 gallons).
1
"
' **& " "
3) Then add enough barium liquor to; give pronounced pink color
on phenotphthaleln spot test.!;--
:-
L? Dent. -- Calcfhmyajt temperatures per lab Instructions.
kd.osPU
Mydg Alka
r, acid treat, and watorwesh as .for^Hegiilar." tMHrtfffaiks: Adjust pH within &.$ to 7.5' ranger*
Ultramarine blue as for RegularM
Add protein solution: ,00032 x lbs. Ilthopona equals gali.^jf
of protein solution to be added,
*
1-4 Dept. -- Same es for "Regular"
Deot.
Additions: None
Jt'V
HJkro mill screen sire: Mill through 3/64 H6 screen, 8e sure''
Mlkro mill screen has nr holes, for many customers give this
pigment no additional r.i Ming.
Uftes: Pack In bags imprinted "76."
Revised 0007-SHP-043240
0007-SWP-000126396
1-2 Dept. -- Sara as for 76
l-l Peot^. -- Sara as for 76
1-** P*ot- -- Sara as for 76
,
....
> 1-5 Oept, - Additions: Using automatic feeder after the steam drier", add 0.2X tetrasodlum pyrophosphate. Al I else - same as 76.
Hlkrowl11 Screen: 3/6k or finer.
0007-SWP-043241
0007-SWP-000126397
other heavy ratals by addition of certain chemicals. For use In paper coating.
MANUFACTURING SPECSi
tl Peot. - Same as for 76
1*2 OcDt. -- Sara as for 76
1-3 Beat. -- Sara as for 76 except that no protein need be added (no harm If It _ Is, however). Color must be 13+ or better.
> L-4 Pent. -- Sam as for 76
1-5 Bept.
Add?11ons: 0.30% tctrasodlimi pyrophosphate at automatic feeder after steam drier. Hand feed 9,25% thiourea and 0.50% ammonium thiocyanate In Mlfcro mill hopper. Do not store In bins rare than a few hours because of possible rustIng of the steel.
Mlkro mill screen site; 3/64 h.b, screen.
Bees: Pack In .76 bags. - ' \7 .
i.
Revised 9/9/59 * 0007-SWP-043242
0007-SWP-000126398
fjfliasajgg-
?: ;
Tint --*----------- 95 minirwm ':<** $
oil ------------------- 15.0 - ii.o
. '?-
Color------- ------------ 13 minimum
p
Scrasn 1-------------- ,95. SO minimal -- -: v
ZnO ---------- .10 maximum ! ' "* ,. v .i*;'-
VSS ------------ .0 maximum
Moisture---- ------ .30 maxima*
. * ' />'
pH ---------- 3.0 maximum
Special treatment -
sodium silicate added ln-t-3. O.OOX TSPP
added in 1-5 to givu maximum water dlspersebi I ity
of the plgment..-
MAHUPACTURIH3 SPECS:
: W-r ,
L-i dcot. -- Same as for "Regular" Lt deot. -- Sama as for "Regular" high oil | '
LR daot. -- Same as for "Regular" to the alkaline, tanks ..In the alkaline tanks It Is given the CoUapng -treatment;
1) Solids adjusted to i??5% orVbelow and homogenized at
5000 psi Into a cteen'tank.
2) )M sodium s i 11 cate lidded end mixed 1/2 hour. . . . 'fcp*' * , - "
3) Acidify with H2SO4 to 7.0 pH and mix at least k hours.
t-4 deot. -- S*M^a*tfV$$j1Ugular" but do not-add any additional sodium sMTcatfe
nw r
. vj'jfc * L-5 dept.Additions^ Add tetra sodium pyrophosphate after steam drier at
rate of ChOS%. Hlkro mill screen size: To obtain 39.80 minimum screen test.
3/ik h.b. should normal!y be fine enough. 8ags: pack in "Regular" bags.
.. 0007-SWP-043243
0007-SWP-000126399
V T S ffe*
GRAPE:
for Dunlop Tire & Rubber
FIHISHEO SPECS:
Seme as for pleln 75 except that tint and color have no importance.
This material is used in golf ball centers end its consistency in
bentonite-water slurry test is tho only important consideration.
However, the exact consistency of this test slurry (s very Important
so that the pigment`s oil absorption must be within the usual 76
grade limits. Also, it is specially treated by the addition of \f% X
Argued 2 HT to further Increase tnis consistency.
'
HAHUFACTURIHS SPECS; l-l dept. -- Samu as for 7->
,.
... -V >
u-t deot. -- Same es for 7i
>1 deot. -- Same as for 76 although no protein need be added.
-- Same es for 76
- ;~
krJLiSEl.
Addition -ApproxImete I y 0.5% of Arquad .(Armour Cheamo|'i3cafi.l CCoo.)
. 2 Hr fs added ahead ot' the". Hi
critical
. nature of the consIstency.^Pes^the' amijutvt of this a'd"dJi~tion
" should've preformulated im tne lab, tihCT'reefieieked* after the
actual run has been started In case .'any~further adjustments
need Itf'eida Tn the amount of the addl Cion.
Hlkro mill screen situ - 3/S4 h.b. screen
Begs * feck In 76 bags'.
.*r"" ^V
0007-SWP-043244
0007-SWP-000126400
FUtlSHEP SPECS:
Sana as for plain 76 except WSS which have a .6% maximum, Under special treatment - treated to reduce sulfide staining of copper by addition of certain chemicals, For use as a paper filler plgaient to be added to the beaters.
HAHUFACTIWIHC SWCSt
Ijl Poet. -- Same as for 76
l2 Oeot. -- Same as for 76
l-l Pact. -- Same as for 76 except no protein need be added.
L-4 QaPt. -- Same as for 76
1-5 Poet. -- Additions; 0.30% tetrasodlma pyrophosphate at automatic feeder after steaai drier, Hand feed 0,25% ammonium thiocyanate In rtlkro mill hopper, Do not store in bids more than a few hours because of possible rusting of the steel.
Hlkro mill screen size: 3/64 h,b. screen
Bags; Pack In 76 bags.
i i I
I
I
Issueu 9/9/59 0007--SWP-043245
*
J
i i
0007-SWP-000126401