Document MwkV7RL7kvLxaGVorBeeXEv7
CHECK ACTION STEPS AS THEY ARE COMPLETED
Following is a list of the "standard" items to leak-check after an OHC Reactor outage where the catalyst was dumped. The leak inspector should be observant of the entire system for leaks or other irregularities that might hamper start-up. Work that was done during the outage that needs to be leak-checked should be noted at the end of the list.
I. JOB SAFETY INSTRUCTIONS REVIEWED.
2. ENSURE THAT YOU ARE WEARING PROPER SAFETY EQUIPMENT.
3. Decide if the system is to be leak-checked with nitrogen or a mixture of nitrogen and HCl. If only nitrogen is to be used, all flanged joints to be checked will have to be taped.
k. Make sure that the Oxygen Feed System is isolated up to, and including, the FCV.
5. Make sure that the Ethylene Feed System is isolated up to, and including, the Inlet Block Valve to the Jet Compressor.
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CONFIDENT!AnSubject
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Prefer t Court
6. Depending on whether HCi is to be used: A. If HCI is to be used, line the system up to the FCV. B. If HCI will not be used, make sure the system is isolated up to, and including, the FCV.
7. Make sure that the Reactor MLS, the Large Pressure Control Valve and the Small Pressure Control Valve are closed and blocked in.
8. If only nitrogen is to be used, bring the system pressure up to 35 psig (verify pressure outside) with nitrogen and check all lines listed below for leaks.
9. If HCI will be used, bring the system up to approximately 20 psig with nitrogen, block the nitrogen system in, and then, bring the system up to 35 psig with HCI (verify pressure outside) and check all lines listed below for 1eaks.
ITEMS TO INSPECT: _____ 10. Mixed Feed Piping
_____ 11. Fluidization Air Valve
_____ 12. Oxygen Feeding Piping (including SRV, Rupture Disk, manway)
_____ 13. HCI Preheater, and inlet and outlet piping
_____ 1^. Reactor Head Flange
_____ 13. Both Reactor Head Dump Nozzles, Valves, and Blinds
CONFIDENTIAL! Subject to Protective Order of 14th Judicial District Cbbrfc
No. 91-1145
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16. All Reactor Thermowell Nozzles: k @ 2 ft 2 @ S ft 2 @ \k ft 2 < 20 ft 2 @ 26 ft 2 @ 27 ft 2 @ 28 ft 2 in dome
17. Catalyst Addition Ram Valve
18. Rupture Disks Southeast Sou thwest
19. Cyclone Flanges
20. Primary Condenser Mixing Tee Flanges and connecting piping
21. Primary Condenser Head and Piping
22. Secondary Condenser Head and Piping
23. Secondary Condenser Connecting Piping
2k. All instrument connections
25. Other (items recently worked on, etc.)
SL .ective Order
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