Document MrN92X8q8XvnLkj9Z8Vqa9Vk
CG 03
CODE KY-907-D PKG
/'"d a t e ")
,,_E3Lu35
4780*'
( LOT ) ^ < EST WGT )
01?
PROCESSES
APPROVE ^
l ) KY-907-D (H> FWP 06/15/82
y COMTYP JOB NAME: 03KY9O7DMH
TYPED BY: STANDARD HRS. 8.9
TIME
N
LQCftTN
14__
14 YC-2 14 TC-2 14 YC-2
DRY* WEIGHT
DRY CONT
NO. PKG PKG- WGT
TOTAL ' ACTUAL WEIGHT USE LBS
I====
EQUIP MENT j
NAME : "KROLOR" YELLOW-MEDIUM
.NON-BLEEDING, USE I N- .! ACCT L-BS CODE LBS
i I 'BEFORE USING SV, MAKE SURE THAT N-28-D LINE
IF ANY IS BLANKED OFF.*
HRUN 60*(990 G> WATER IN V-203. SET AGITATOR ON HIGH SPEED. 205 | 2^pOEIQH IN DRUM it POUR IN
DUMP IN AND STIFL!?
I I RECORD: START.Alik
ii r
'f in
355 i 32-D 71X50 IYC-2-B
353550
ADJUST TO 75* (1275 G)
r5^l WITfcLAGITATOR ON LOW SPEED PUMP V-203 THRU i ' L>KJfW)G AT 2400-2600 PSI INTO V-205 i WHprf V-203 MT> WASH COLOR THRU HOMOG WITH MIN
i ' J^tfF HOT WATER AT 2400r260 PSI INTO V-205 I XVRECORD: V-205 V0L^4*_* G ADJ TO 60* (2100 G) I 9r\ INSPECT HOMOG STRAINER A CLEAN IF NECESSARY
205 \jr\ RUN>0* (514 G> WATER INTO V-jfc^ START I L^effTATOR
PUMP V-205 THRU HOMOG AJ<4800~5200 PSI INTO SV. i RECORD: TIME START//>_,,_ TOTAL MINUTES
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
'3--WAY VALVE WILL RECIRCULATE SLURRY#TO V-205'' ) WHEN V-205 MT, RUN IN 5* (240 G) WATER i, PUMP
THRU HOMOG AT 4800-5200 PSI INTO SV
- SET FORMULA SELECTOR TO POSITION
(V-243K0R POSITION 6 (V-244)
F^RESS-SV CAM RESET PB a SET 22 TC IN AUTO
v REMOTE (TEMP IS SET AT 190-194#F>
1$/f RECORD LEVELS it SET R/Mt COUNTER S=1 AS FOLLOWS:
I A. 11L.G SJk-Z PRESET
45 GAL
I 1^1 SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
3C10 (N-27-D CONTROLLERMANUAL 0.73 GPM
~o g ^T^27-J> WATER) IN MANUAL LOCAL 9.56 GPM
^^ri-OT-D/WATER) RATIO
1.31
10 (N-32-D CONTROLLER) IN MANUAL .96 GPM
gFC20-(N-32-D WATER) IN MANUAL LOCAL 8.45 GPM
STO0JLN-32-D WATER) IN- REMOTE
(N-32-B/WATER) RATIO
1.76
JUN $ 1982
I
1115-D i 239 II Ii I 27-D I 302
I. 1 II I 32-D I 2022
LOT- .
EQUIP ME NT |
_ _ COMTYP JOB NAME 03KY907DMH PAGE 2 CG Q3 KY-907-D
PAGE 02
PATE PRINTED: 6/16/82
I USE I N- iACCT I LBS | CODE I LBS
PERATOR STEP PB
|
I RECORD LEVEL 2LG^2^IF BELOW 35% FOLLOW SOL*N|
1AKE-UP PROCEDURE FOR N-27-D
i
)JUST SV 10.48" <2470 G)
|
RECORD Ph 1*|. ADJ TO 11*1-11*3 WITH N-7-D AT |
I 5% <10 PARTS WATER T0>1 PART N-7-D)
I^
4 f ISIRHON INTO SV. RECORD: PH 1/lL \2&n OPERATOR STEP PB
ASSUME 50% 15r?i2 I 7-D \_Zc. |
STEP 06/39* AFTER HEAT-UP RECORD: PH
I
KSWITCH 3FC20, 8FC10, 6 8FC20 TO AUTO
PERATOR STEP PB
JM I SP STEP 10/43* WHEN 3FC20, SFC10 6 8FC20 FLOWS
J-^RE IN LIMITS, SWITCH 3FC10 TO AUTO 6 PB
I SP STEP 11/44. WHEN 3FC10 6 3FC20 FLOWS ARE IN
. J^J-IMITS, SWITCH 3FC20 TO REMOTE
. ,2^1 OPERATOR STEP PB
/? I DURING STRIKE RECORD:
I SP STEP
I V-243/V-244
RANGE
TIME
iI
13/46 <30 MIN>
0-TO.0
I I 14/47 <60 MIN)
0-10*0
I I 15/48 <2- HRS) 1 T 16/49 <3 HRS)
9.0-10*0
SjH 9 *0-10.0- S-g
I
I I 17/50 <FINAL)
7*5-8.5 BiO&Ld&fa
i I NOTE: IF PH NOT IN RANGE, NOTIFY SUPV 6 NOTE
\ I JjsL-LDG * IF FINAL PH >3*5, ADJ TO 7.5-8.5.
I RECORD : PH
ASSUME 77% |___
6'7, -D |
4-2^1 SIFT IN
i 55^r 1 28-A |
53
DD 27* <208 G> WATER TO V-385 ADD-6 STIR FOR 2. MIN FOR S 57 *
I\I ASSUME 50% | 90 I 7-D | 45
`DURING STRIKE CHECK LEVEL IN V-387. 'IF LOW LEVEL LIGHT IS NOT LIT., GO TO S-35 IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING
THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW
ATE MAKE-UP PROCEDURE*
I I f I I
i
RUN IN 32* <317 GAL). DO NOT MAKE UP THIS SOLUTION MORE THAN 30 MINUTES IN ADVANCE* DELAY BETWEEN END OF STEP 41 HEAT-UP AND ART OF. STEP 48 HOMOGENIZATION SHOULD BE SS THAN 30 MINUTES* STEAM 6 AGITATOR ST TO 42* <403 GAL)*AT 17S-182*F BADGER METER FORCgSOl IN FROM V-387 THRU UNDERSURFACE TRIBUTORS AS FAST AS POSSIBLE
OFF PUMP STIR 30 MIN AT 178-182#F FOR S 48 DO NOT SHUT OFF AGITATOR
I
f I I 450 I 50 I 30 I
169-AI
1S5rA|
160-A f I l
450
S0
50
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EQUIP WENT!
. ,, COMTYP JOB NAME 03KY907DMH PAGE 03
PAGE 3 CG 03 KY-907-D
J-^/3
DATE PRINTED: 6/17/82
USE LBS
N- ACCT CODE LBS
SV N S28 COMPLETE HEAT SV TO 198-200 DEG F IN
K TO 1 MIN
SP DSE WATER LINE 6 DISCHARGE VALVES AT STEARATE 9 PUMP
PEN V-388 DISCHARGE VALVES TO STEARATE PUMP
INLET
EN WATER VALVE AT STEARATE PUMP & RUN WATER P I THRU HOMOG AT 2900-310 PSI TO SEWER
SV I4?H WHILE HOMOG WATER AT 2900-3100 PSI, OPEN HOMOG 6 "ISCHARGE VALVE TO SVAND CLOSE VALVE TO
SP- |
SEWER
9I CONTI
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE, TURN ON PUMP & HOMOG V-388 TO SV AT 290O-3100
PSI. MAINTAIN SV AT 198-20OF.
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE .
AT <?TFARATF PUMP A^AP
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT
WATER FROM HOT WATER MIXER
S50 COMPLETE TURN'OFF HOMOG 6 STERATE PUMP
IR 5 MIN AT 198~200*F
T OFF STEAM
S40<WHEN S53 COMPLETE, OPERATOR Pfi
5r UP STEP 23/53 RECORD PH_JWl L<3,3-3.7)
IF NECESSARY, ADJ PH TO 3.3-3.7 (DOWNWARD ONLY)
& RECORD: PH_I__. NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA
BADGER METER. STIR 5 MIN AFTER EACH
ADDITION.
`
ASSUME 5OX
RUN IN N-T-D^FROM S-30 IN 10-12 MIN & STIR 5MIN
tCORD: PH_^QLtr(4.2-4.4) 6 IF NECESSARY* ADJ
TO PH 4.-2-4.4'* RECORD: PH___,,. ASSUME 50%
(DILUTE 1 PARTS TO 1 WITH WATER) ASSUME 78%
J,- SIPHON N-7-D INTO SV
SfVL OPERATORSTEP PB
'^rUBfMSRATDR STEP PB
n SP STEP 60 - BATCH COMPLETE
I| START
` . FINISH
. OPERATOR
I TIME SP STEP TIME SP STEP
115-D
7-D 27-D
II
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