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DU 029532 DU 029533 to: --LQMIE5S TECHNICAL LIBRARY manual no. Instructions for Rdtantion and Utilization CONSTRUCTION DIVISION SAFETY OFERATIONAL METHOOS MANUAL Thi< minuet been oreoared for use m the Construction OlvWen only. It if Tumoersd and specifically assigned to the individual to whom It it addraaMd. Ail Protect Uwign. Awttant Project Managers and Safety Supervuon havt had cooiee of this manual isugrwd to mam. They are ma property of tha Ou Pont Comonv Conitruetion Oiviaion, ara coovrignt rsgiiwrod. and will ba surrendered and accounted for to ma Division Saftty Offics should tha irtrlraaaaa no longer oecuoy ms present status. No other oosition at any tita has bean assigned this manual, tha Salary Suearvisor, howavar, has boar tsauad mora man ona ID copy in moat instincts, for tha express purpose of CONTROLLED rotation of tha capita vnong other principal uparviaon of tha fits. This manual has Palm tdittd toward TVfO MAJOR OBJECTIVES. All parts Beginning msida ma front covtr through faction "C" ara Managerial and Adminit* trativa guidance matanal only. Tha Sactiont from "D" through ma ramaindar of ma manual hava baan, for ma moat part, writs*) and aoitad to psrmit diract raproduction in quantity as JOB PROCEDURES, at and whan needed. All suparviaon on ma organisation chart of any tita in ma Olviaion ara expectad to have reviewed mis manual upon aauming a suparvlaory podtion and parlodicaliy tharaaftar. Tha manual wiit ba ravitad and auppiamtnad from ama to timt. _ ' Tha Oiviaion management SERIOUSLY intanda to improva ANNUALLY ill pre vious accidant records. Obviously, tinea ma safaty ground to ba cevarao by all uparvition at all timat undar suen goals it so extraordinary - EVERYONE MUST knew what to do. Itow to do it. and why it must ba dona. NQTt: T* iwu*n*9 ***u* 4999 infcttoH EfRy all*, t **y tim*. *rym *r#v*lA Ay EfBMuN ihWMMfV 9t *#ri***t* if m BuMt >b f*t covith in 9*9 mtrvti m OfEMnov Suen luooumtntuttn 99 torw < me Qumwn SM*Mty*Uvm1iAwfrAt*Ji r'itrtat4tjivci*Bi*rot-tw<<4n*.orrttiA . m iwmim* if it nm t* f' 1. DU? 0912003 DU 029S34 DUP 0912004 DU 029535 IU DU? 0912005 DU 029536 FQRKWOKD The evolutionary growth of our times ii making mandatory the progressive itrangrhaning and braadaning of many managerial and supervisory respon sibilities. Tha naturo. scope and quality of du Pont Industrial Management has always boon a modal of such functions in Atnorican Industry. However, and despite this fact, a ciosa currant anamination of spoerHe araas of possible further im provement and mutual benefit points toward Safety. Safety it an admissible contemporary consideration for tha following raatonti t. An expanding recognition of tha moral responsibilities of oli echelons of butinae* management. 2. Civil standards and business competition with extended goals and ob jectives are requiring more perfectionism and effectiveness. 3. There exists a pyramiding economic liability risk. Accordingly, yoe are requested ta read and apply thoughtfully the contents of the Operational Manual--whtrt hot been complied with consideration for the-- MOtAi. ECONOMIC. ANO PftACTTCAl ASPECTS OP SAPITY, IN A COMPETITIVE IUSINESS. INTRODUCTION That "Tima March*! On" it too obvlau* a fact for explanation. It may ba Itu obvious to a (aw that with the pauoga ef tint#, thorn have coma innumar* able benefits to humankind. industrial entorprite hat probably boon the graatott beneficiary ef improvement aver the eld. Thlt it became of tha "orgenixad" natura of function! and objective* in bucinett whara many Indl* viduali ora lubiactod to or cauiad to eallabarata with many othart to com* pound change*. Thaao imorov*m*ntt, for the moit port, hove boon referred to at induttrial revolution! or periodt of vott i*chn*legtcal change. The mounting grou srodud of civilixed effort in material thingt hat fortunately carried in itt avalanche a number of beneficent change* favoring the com* fart, value, and lecurity of human individual! at luch. Thit wo coil occupa tional tafety. THE SAFETY Oh HUMANS IN OR OUT Of OCCUPATIONAL STATUS IS CONT1NOENT ON TWO PRIMARY INFtUENONO FACTORS. oni factor is physical, ano th* othi* factor involvrs thc in. DIVIOUAL'S OWN STATt OF MIND. SOTH FACrOIS AM AS EXTENS1VR A$ THC WHOM WOltO PHYStCAUY, ANO AS INVOlVfD AS AU THE VARYING STATES OP MINO OP AU. HUMANS IN THEIR UPC SPAN. Thit manual hat been compiled after e quarter century of integrating SOTH (actor* in *v*ry abjective, every paragraph of every peWcy, procedure or regulotioa. For practical reoten*. this manual tlonti and limb* it* Information and geldaace to the requirement* ef largely one Induitrtat Occupation -- ear occupationOP Safe Operational Method*, far the Art of Ma**ive Centttvctiea. Humane r* NOT *xpendable . . . v*fi by fractiont ENGINEERING DEPARTMENT CONSTRUCTION OIVISION OPERATION METHODS - SAFETY TABLE OF CONTENTS SECTION A -- Foreword, Introduction, and Contents SECTION B -- SECTION C -- Managerial Functions, Techniques, and Instructions SECTION 0 -- Safety Procedures SECTION E -- , SECTION F -- SECTION G -- Technical Information SECTION H -- SECTION I -- Plumb-Bob Awards "Avwrds for No-lnjury Records" SECTION J -- Fire Protection SECTION K -- Statistics SECTION L -- SECTION M -- Safety Equipment SECTION N -- Sample Forms and Reports SECTION 0 -- Index Caevnew 1SS7. (. I. du Pant aa Namoun a Ca.. Wilmmjtor, OtiMnan. Ail nma lawvae. TMa nwm o sera dtaiaaf may not oa -aaraoucaa m any farm amMut pamnaan MriUnt from ma auew<ar. rnmae m US.A. OUP 0912008 DU 029539 DUP 0912009 DU 029540 Pago 1 9MMIC SAFITY CHGINIHING I5equenep of Functions Oefinod) AOMINISTHATION Safety Director it expected tot Supt. or Supvr. 4 Assistants I. Havo considerable initiative and preductfvaMM. 2. Undorstand ttio chronology of hit work in dti<. 3. Moke effective impressions an all contests. 4. So abfo to make food talki and tpoodioo. 5. Toacli and support hit own man. 0. Hava a progressive and insistent attitude. Secretary or Stenographer >'t expected to> 1. So good at shorthand end typing. To sot up work in un usual farms which it very fraqvonHy necessary duo to the nature of safety work. 2. Keep current end informative fries. 3. So alert and interested in the work. 4. The quantity of output and keeping records up to date it important and necessary. Statistician 1. Should have the ability to know how to do much with figures an subjects which will etfect the field performance, and to give Management interpretive and timely infer, motion based on fssets and observed treads. ) teoerr Writer t. keports should be brief and prompt. 2. language of reports should, be truthful end net exag gerated or misleading. 3. Files of reports should bo strictly up to dote and comoleto. 4. Auxiliary flies of cords, coeipeflsehon payment records and restricted work records1 should ba complete, ado- quately Informative and strictly up to data. Chart Maker Artist 1. Charts, illustrations and educational motoriole shall ba laid out, used, reproduced .and circulated--with time* linees--in the highest ooesibie quality and with the mast effective and economic advantage possible. 2. Knowledge of methods of reproduction, advertising techmove end ability to adopt appeals, peaters, pictures, etcTM most effectively to tha sofoty subject is necessary. Float, Shops or Field inspectors 1. to of sufficient number, experience, age and of sufficient mantel caliber for tho job. 2. lo thorough, alert and of good personality for influence and for adoptability to field personalities and co-super* visors of other departments. 3. Give evidence of effective attention to tho many details expected of them in their work In tho flaid. tp sciolists. Consultants I Occasional! 4 Temporary Help I 1. Help is to be expected from pjntulfents resident an the project, as wail as from these members of supemsMa with much technical knowledge, maturity and experience. NQTts Om imU '* 'Acf*at waggt '* 9t (m *** OUP 0912010 DU 029541 Pag* 2 Record* RecordsOeportmentel RecordsSofery 4 Medical flnonce Coil of Sofety (Prevention) Coil of Medical (Cure) Coil of Insurance (land) Coordination Central Safely OfflAOoricaf Inferdepartmental Inter-craft Ska# or Sectfeee CONTROL I. Thii reference has to do with tho extant of tubjoct matter on whlclt information it itapt end the condition of such reeordt retotive to up-to-dateness. thoroughness, neatness and puick and positive refarence. It hat to do with ell classifications of injury reportt, yPorkmen's Compen sation Cham, statistics, retrartt, recommendations, com munications, letters, correspondence and foilow-up records. 1. This hot to do with data recorded bath by the Safety De partment and Medical Department. 'Most of this conies through elate liaison and joint attention to the some cates. These records have to da largely with lott-time accident cases, restricted work, miner Injuries and special benefit plant- 1. The most satisfactory accident prevention results are these which are adequate and yet catting the least. Therefore, expenditures far supplies, equipment, space and time shall always be hold at absolute minimum, consistent with achieving satisfactory results. 1. These costs ore usually not available in detail; however, they are broken dawn into Workmen's Compensation and consultation cases. Coot of medical equipment, supplies aed dispensary work far first aid, including salaries of attendants. It usually handled by tho Medical Section. 1. Knowledge shall be had of the nature of the kinds of insurance covering the project; that is, Workmen's Com pensation, Public liability whether "self-insured" or "outside insured" or of any special arrangements, in any and all catos, the economy of close scrutiny of claims paid, the economy of clerical handling and the timeliness and validity of ail adjustments must be watched and fallowed vary strictly. 1. In this item we look for the efficiency of the clerical per sonnel and thab knowledge end understanding of their work. 2. The practical effectiveness with which they are given their assignments by their supervisors is important. 3. The judgment used In the timely allocation ef various typos ef nan-fiaid work should be evaluated. t. The effort, frequency, effectiveness and judgment used in coordinating inter-deportmentaiiy such items as per tain or ara usable by twa or more crafts or departments mutually is observed. 2. The cooperation between any two departments resulting from central safety's attempts at coordination as well as spontaneous cooperation else must be observed ond evaluated. t. Requirements and observations hero are bated an the same consideronons as the preceding paragraph. DUP 0912011 DU 029542 Associated Service Oept*. Other Plants, Projects or Subsidiaries Page 3 The advisability of frequent and eioia collaborative at titude in matter* of policy at well at the execution of de tail* i* highly important between the tafery arganitatlan and the service department*, wch a* Medical Section, Petrel Seetiee and the like. Frequently, heat* of buiinett, improved methodi. new de velopment* and ether progressive activitle* ore. or ihouid be, exchanged between erganixatien* tor the mutual benefit. Enthusiasm t Appreciation I (Interest) METHODS Investigation Incentive* I, The amount and quality of enthusiasm or "build-up" needed ihouid be noted at the beginning of a project. Periodically, with adequately affecting revival method*, action mould be taken in each instance a* needed. I. Incentive* ate ana of the principal meant of creating enthuiio*w. They ihouid be carefully selected e* ta suit ability, practicability, timeline** and effectivene**. Stiraulotiaa I. Srtmulotlen ta arouso lagging inter*** In tafety ii pro duced In many way*. To cartfulfy rviw an argonixo- Han to dl*cev*r where, when, end what kind of ttimuli are beet Kitted I* ne imell task. Sneecha*. ralk>, man mooting*, exhibition*, auperviiory eenterenc**, contain, social event*, ate., are, far the matt part, fprmt of stimu lation ta baiter tefefy appreciation, cooperation and partiejpatioa. ! Poilow-vp 1. Pallow-up for safety compliance and safety consciousness should be considered the duty of ell sectional heads and net solely the duty of the Safety Department a* is too often the emumprton. 2. Palfew-up will be more effectively ectempiiihed when the Safety Director ha* much xaal far efficiency, ability to make goad interpretation* of need* of the moment, and when he has sufficient experience and knowledge of thlt work, as wail as the best pouibt* knowledge end ac quaintance of tho personalities of individual*, especially departmental1 end group loader*. Pmanelyio I. It must not be assumed that survey of needs, as originally analysed, may not need reconsideration as time pro grasses. It is, therefore, expected that "re-analysis" of tho whale scope af problems or any sectlanalixed part be executed at frequent intervals in tho interest of chang ing needs. Education Verbal I. Verbal education Is looked upon nor only as that infor mation given working fare*! at formal most meetings, foremast's meetings and weakly "gang" mootinat. bur DUV 0912012 DU 029543 Pag* * Education Verbal Written also that infusion which accumulates as education from all daily personal contacts on safety, me safety Inspec tor's daily and hourly contacts as well as the required and frequent S.T.A. by the gang foremen, S.T.A. (safety instruction with every task assignment I, orientation, use of public address system, staff meetings, etc., also go to make uo verbal safety education when planned topics are presented clearly. 1. Educational media in written farm has its principal outlet in painted signs, paper signs, colored patters, weekly prelect safety foremen's forecasts, and indirectly in many of the other printed, typed or duplicated material. The quality, attractiveness, timeliness and thorough distribu tion of this material are the conditions which determine its effectiveness. Visual 1. Motion pictures, painted signs, hesards marked by color ed doth, point, sfripad boards, handrails, ouffars, gales, barricades, slogans, and the like are items contributing to visual education and era adjudged adequate accord ing to tha soma general conditions as those we look for in written educational media: that is, quality, attractive ness. timeliness, distribution or proper placement and sufficiancy in numbers or quantity. Many other conditions and many other Items centribute to visual education In an indirect manner. Soma of those era tha wholesale use of safety shoos, hard hats, goggles, the "Slue look,'' and certain behaviorism controls. Engineering 1. The major considerations involved in tha tubiect of oer. sanai protective equipment have to do with kinds of equip Personal ment to procure, quantity ef each kind, cast of each kind, Protective spaad of proquramant of any kind, and tha last, but net Equipment least consideration, the breakdown into uses, capacities, (Technical limitations ef service, manufacturer's integrity and depend Considerations) ability. 2. The central ef equipment throughout Its life of uiaga an the plant or protect for inventory, repair, and prevention of theft or lose is extremely important to set up at the start. Jigs, Fixtures. Guardi, Equipment Orowingq. Plant and Oetignt 1. Tha mechanical guarding ef tools, equipment and ma chines compared to the mere intangible aspects ef safely work are expected to be cered far with little or no in sistence from any quarter. 2. Canearning drawings, plans and dasignt, the Safety De partment is expected te ferret out by field inspection unusual typos ef construction and question whore douet exists as to adequacy far safety. Review of drawings and plans prior re field work should be insisted on by the Safety Department on all unusual work. ]. Tha Safety Department it expected la originate drawings and designs of iigs, fixtures, guards, and incidental ap paratus in tha furtherance of safety needs of the plant or project. DUP 0912013 DtS 029544 Inspection TaiJu Job Analysis Pag* 5 1. A broad ahotyiis of *ach proleet or iob should b rad* to dotrmin* tho nature of the wor* and the icop* of the work contemplated. 2. Such an analyst* i* then expected to divulg* safety tquipmanr needs, organizational ntaos. gsograpnicai subdhriiien* for control, and peculiarities existing in any part or in any group. 3. Daily or hourly inspection of areas, shops, eraft* or other centers of activities wUI divulge need* occasioned by changing condition* as well as to inform on the extent of personal participation of foremen, supervisors, and superintendents. A, Frequently, highway and traffic safety come into considera tion by analysis also tho need for safety, sanitation and fir* central In plant villages, camps, trailer camps ana barracks. Timeliness Scop* APPLICATION 1, To taka needed action in any situation is tho expected course of events, but unless the required action is taken in time, the effect of the action may b* void or only partially helpful to the problem. 2. Tho Safely 0hector Hat os his proWoot tho freausnf need for considering by ontkhsadan the timeliness of large and small patent, esHtpatgas, Incentives, programs, insoee- ttani. etc., wish respect to the whole plant, certain specific or ail areas, certain departments *r ftt. Sana consideration! involving the decision of "whan it tho right rfiao" may encompass the year, the month, tn* weak, the day, the night or the nest hour. The bast preventative of accidents is timely anticipation ef tsseinderlsms concerning guards, procedures, programs, Incendves, InspecHoas and ether fundamental safety funoHoMe - 1. The some thtahleg and the tame considerslens given under '"tlmeflness" of action* can. and shaufd, be given under tho "suffidarst scape" far smtient. Scape, penetrotiea, and inculcation arc to be desired about various tabled* at veplous Hmet in terms ot the whole plant or project, or far ana or several areas, er fer one or several departments, er fer ana or several ipeciel groups. 2. The consideration ef scope In terms of plant geography it important in itself. 3. Scope as a word It pppilcabla in safety preparation and follow-up. It should be thought ef in terms ef education penetration, inspection coverage, extent of presentation far education an any particular subject er procedure or scope of responsibility fer any individual group head or plant head. : DU? 0912014 DU 029545 Section. aliiafion Participation Compliance Foge i I. The extent, nature, timeliness and scope of safety activity are better and mare successfully accomplished wnen plans include sectienalizing (an a job analysis basis) fori (a) Type af work (b) Materials (c) Manual work (d) Non-manual work (el Unusual or special conditions 1. Unless active "personally executed duties" are performed by each level af management starting from the top, there will be little or no success with the safety program. There must be frequent enough participation by? The President, Manager, intermediate management group supervisors ar foremen, workmen or workwomen themselves. 2. The nature of the participation varies with the position of each participant. !. The will and interest to do that which is proper, that which is agraad upon and that which wa are instructed to da reasonably, defines '`compliance". Compliance refers to the fallowing iii safety warki (a) To duly accepted and approved policies Ibl To safety regulations--4ocat or institutional (c) To safety rules of the Company, plant or de partment (d) To procedures dr laws af City, County, State or Federal laws FACILITIES Safety Office Now Employto t Orienta tion Ream Foremen's Meeting Hall 1. Should be located with or nestr the offices of other man agement personnel. 2. Should hove on interior arrangement suitable end equip ment adequate far the prosecution of safety warki (a) Stenographic or ;duplicating space for educa tional paper work and communications Ibl Should contain equipment for miner chart and ' drawing work 1. A typical, auiafly located conference roam ar lecture room eauipped for blackboard talks,- seats, table and prelec tion equipment it recommended. 2. Seating, ventilation, heat, light and smoking facilities all lend their benefit to thi successful orientation. I. Those appointments described far a good orientation room apply equally for the weekly meeting place far foreman. The site af the operation controlling the num ber af foremen will dictate | whether the orientation room con ba used for foramen's week!/ safety meetings or whether a larger space will be needed. DU* 0912015 DU 029546 Page 7 Too room or Storeroom 1. Adequore, cloon and convenient tpoco ihsuld bo pro* vidod in tho tool room or storeroom for tho completely segregated and organised storage of safoty implements and supplies. 2. Tho service of quick disbursement on demand, 'requent inventory, cleaning, sterilising ond repairing is niaae more practical by having a separate storage sosce tor safety equipment, Patrol Deportment 1. This organisation is naturally related ta safety ond should cooperate an a high frequency of daily contacts with the safety department. Safety man or safoty conditions os mat in the sphere or influence of the petrol section it de sirable ond useful toward the plant's overall safety pro duction objectives. 2. Educate every patrolman to act as a duly authorized safety inspector and on-the-spot "safoty filer". Medico! Services, Control!, Records & liaison 1. The relations between the plant safety engineer and the Medical seen'on must at all times be pleasant, frequent, and one in which respect fat the ether's work, authority, objectives end purposes must at oil times be mutual. 2. Early and specific understanding shall be had as to what minimum farms, reports and information are wanted from the other and at what time. Than bath departments should abide closely by the procedure agreed upon. 3. Whether a small medical unit or a large medical person nel is necessary will be determined by these best equipped by experience te decide the matter. However, the Safety Director should be in a position te assist in formulating roqwiroatentsi if net, he is mast certainly in a position to halp the smooth operation of whatever organisation ond pracederes' are set up. legal Oept. liaisonContested claims, Insurance Contracts, licensee County, State and federal Considerations 1. The adequately accredited Safety Oireetor, or lupervuor will da well ta equip himself te discuss with the legal Department any and all details relating ta the subjects in the marginal title to thie paragraph. I. A series of meetings with pient doctor, legal advisor, in. surance claim adjuster, state compensation board rearesentative and a careful review of the state comeensetion end federal labor lews will da much toward anticiaating, and therefore avoiding, costly and embarrassing future possibilities growing out of industrial accidents. DUP 0912016 DU 029547  < DUP 0912017 DU 029548 DUP 0912018 DU 029549 our 0912019 DU 029550 OUP 0912020 DlJ 029S51 OOP 0912021 DU 029552 OUP 0912022 DU 029553 Section C Part 1 Page 1 of S SAFETY AND FIRE PROTECTION DIRECTION AND MANAGEMENT A. THE SAFETY AND FIFE PROTECTION SUPER VISOR Th person assigned the reapann'biiitiec of direction and manage ment of eefety and fire protection on a construction site should Oe a college graduate powering such personal characteristics as aggressiveness, forsright, leadership, and the ability to speak wail and convincingly. Safety if primarily a managemtnt function; tharafora, the Safety Supervisor should be responsible to the highest local management authority. This is naceasary to achiave oromot understand ing and compliance to details evolving from poiicies authorized by management, especially on the part of othtr department heeds and fntermaditte management groups. Since the majority of ufety activity is In the field, the Safety Supervisor should seek action on fitid matters directly througn the Field Suoerintendent, of eouivalent. on a daily basis. E. DEPARTMENTAL ORGANIZATION 1. Ptootwni -- By rule of thumb, when a job exceeds 500 ptopia the addition of a Safety Inspector should be considered. Other help to service fire extinguishers, place postsrs, ate. rmy be provided from appropriate craft personnel. 2. leadership - The type of leadership raquirad of Safety Department personnel is considered to be divided into three headings (a) Management - The Safety Supervisor must inspire con fidence if he is to gain the assistance of management m obtaining epprovs! for suggestions and recommendations; he must bit prompt with the correct answers in staff and group meeting*; and bo able to communicate with ail echelons. Ha must anticipate all needs for equipment, material, and procedures. DUP 0912023 S9 DU 029554 Section C Pert 1 Page 2 of 5 lb) Dtpmmtnui - The Safety Department must be or ganized in such a manner that ail duties, field and offlee, are carried out accurately and on time. The Safety Suoervisor must be satisfied that he is teaching, assist ing, or motivating all personnel with whom he comes into contact. (c) fi'efd - The Safety Supervisor, as well as any other member of the Safety Department, will receive co operation from the field personnel to the same extent that respect is gained through tactful and convincing discussions. He must consider the needs, desires and feelings of ALL personnel and assure that his approach will evolve the greatest response. 3. Equipment - The Safety Supervisor will initiate the pro curement of all personal protective equipment for the pro ject in accordance with ectaOiished policies. Coordination between the Safety Office end the author of the requisitions is nscfsry to avoid duplications, imoropar typa. or inadaquata quantity of safety tquipmem. All aquipmtnt must be requisitioned far anough in advance to allow delivery prior to actual head. Physical facilities should Indude office space and an orienta tion room commensurate with the size and duration of the Job. -= Safety coats are to ba kapt at a realistic minimum without sacrificing tha afftctivanaas of tha over-all program. C RESROHSlBtUTIES The Safety Superviaor is responsible for interpretation of project safety policies; development and execution of an accident orevendor system, adaotad to the individual project; and for the development of safary-consdousneas in the individual employee. DUP 0912024 DU 029555 Section C Part 1 Pag* 3 of 5 1. Stftty Education - Promote accident prevention by teacning safety through meetings demonstrations. and publicity using visual, oral, and written aids. 2. Participation - Organize functional groups required for optimum project safety performance. 3. Equipment and Tools -- Participate in the selection of equip ment and tools, with attention to quality and intended use. Observe the use and maintenance of equipment and tools, and take action necessary to correct unsafe practices. 4. inspection System - establish regular inspection of tools and equipment by qualified personnel and require adequate records. Thaaa should be supplamantsd by frequent personal inspection end with deily inspection by the person using the tool. ; 5. Fire Protection' -- Provide adequete fire fighting equipment end train personnel in its use. Arrange regular inspections and periodic drills. 6. Ordarfinm - Street removal of scrap, tnuh, and unused material from work; arses. Insist upon safe, orderly storage of metariai and equipment throughout the project on a daily basis. 7. Contractor's Safety - Coordinate DuPont and contractor's accident prevention programs, as stipulated by contractual agreement. I . 8. Spaciai Problem and Studiee - Review unusual and/or special procedures, dealing with legal, medical or related compen sation problems, with the Division Safaty Engineer. Con struction Division, Wilmington. ! 9. Workmen's Compensation - (aj Personal Injuries - Become familiar with ail Du Pont Company, Insurance Company, and State requirements in connection with Workman's Compensation. Conduct thorough investigations of ail injuries and accidents and prepare accurate and detailed reports, as required by "Safety Bulletin No. 422". DUP 0912025 s-ss DU 029556 Section C Part 1 Page 4 of 5 (b) Canttsted Cists - All communication, notice*, oetitionj for compensation, etc., mould be forwarded to the Con struction Division Safety Office for further processing. 10. Follow-up - One of the mo*t important phases of safety is "follow-up". It cannot be assumed that a procedure will automatically be followed merely because it has been autho red and publicized. Check frequently into every phase of the work to determine now effectively the safety function is oemg fulfilled. It. hnertsc - Interest is maintained by using signs, posters, contests, and mass meetings. To develop specific interest at tne proper time requires originality, imagination, and planning. i Conducting the Safety program is essentially a "TEACHING JOB". What to say, how to say it, when to say it. and to whom to say it is a decision best mad* by the individual and often has more to do with getting results than any other technique. ; 3* sure to anticipete that soma ampioyae* may have "staam to blow off" from time to time. Provide a relief vaive. 0. WORK RAMIFICA TIQN Poliowing ere a few imoortant ohasas of accidant prevention work which call for tha planning, management, and initiative of the Safety Supervisor. 1. Safety rules and procedures for ail field1 tasks 2. Saftty rules and procsduras for all office workers X Safety guidelines for "off the job" 4. Highway safety on project roads and parking lots 5. Sifsty from the Sanitary Engineer's viewpoint on the over-all pro- jact ; 0912026 DU 029557 Section C Part 1 Page 5 of 5 6. Insurance requirements end potential legal liability 7. Co-occupanev of construction workers in the Operating areas or buildings during start-up, shutdown, or D&R 8. Safety progrees and activities outside our own company REPORTING 1. The Safety Supervisor of any project should report directly to the Project Management. 2. The Division Safety Office is accountable to Wilmington Management -- that office being used for consultation, aavice. record*, end th* coordination of Division Safety activity. PUP 0912027 M9 X>X3 C29558 Section C Pert 2 Page 1 of 3 SAFETY RECORDS AND REPORTS A. RSCOPDS A complete record of all medical and fiat aid treatment will be maintained at tacn Construction site in the mannar and on the forma deathbed below. Copies of ail correspondence, state, or fad* era! reports will be included in the file. a. ftSPORTS t. General All reports for other than minor injury will be fowrarded to the Division Safety Office for review prior to subminion to the Saf ety and Fire Protection Oivtsion. A letter of transmittal to the latter should accompany the reports. 2. Forms Required (e) Ou Pont employee injuriee will be reported on the appro* rieta injury report forme outlined in Bulletin 422, i.t. G111 for Sub-Major, G-108 for Tab, Non-Tab, and PAO major injury. Thay will bear "PI" numbers in chronolog ical ordar by data of occurrence (or allegation in caaa of Non-Tab) for major* and "S" number* for Sub-Majors. (b) CPPC contractor employee injuriee will be reported by copy of the First Report of injury forms that are submit ted to their insurance carrier. "PL" numbers will be as signed chronologically ragerdlara of injury claanfteation. (Clredheadon i* not shown on S&F copies.) (c) Non-Ou Pont employ** injuriee other then CPPC contrac tor employee* will be reported on form G-24S-PL. PL numbers will be araigned chronologically in the same seriee ueed for CPPC contractor injuria*. (d) Samplas of Company, State, and Federal forms may be found In Section N. 3. State Reports Stan law* vary in reporting reouiraments; however, a "First Report of Injury" la generally required within 7-14 days if lost time is involved. Each site should asesrtain reporting re quirements snd obtain the necaanry forma. DUP 0912028 IP72 DU 029559 Section C Part 2 Pag* 2 of 3 4. Federal Reports (a) Fatality of one (1) or more or hospitalization of five '51 or more employe*! requires notification to the nearest office of the Area Director of OSHA within 43 hours. (b) Injuria* falling in categories listed below will be logged on a separate OSHA form 100 for Du Pont and individual contractors. It is not neceanry to start a new sheet each month. If no injuries are experienced during e month, tre word "None" is entered on the next line. (1) Fatality (2) Lost time cans (3) Restricted or resnignsd work cases (4) Cases requiring medical treatment beyond First Aid (5) Loss of consciousness (6) Diagnosed occupational illness or disease (c) Supplementary records shall be kept containing informa tion on OSHA form 101. State or Company reports contiming similar information art acceptable (Table in Sec tion N anowe alterations required on State form*.) (d) Annuel summarise of injuries must Be prepared on OSHA 102 and posted' in a conspicuous place within one (1) month of year-end. 5. Safety & Fire Data Log Tbit report givee bane statistical information, and one copy is to be submitted to the Construction Division Safety Office by the 5th of each month. Forme are available from the Olvlsion Safety Office. The formula for calculating total exposure hours for "off-the-job" statistics (lino 15b) is: Number of employees x 312 hours 0U, 09U029 )J-71 DU 029560 Section C Part 2 Page 3 of 3 P!ST*mjT;oN of safety reports Form Mo. So of Coptaa of To WTiom Addru*4 Of Traa_______Eoc (Tom)_____ :Du rcnu 1 na Due C-llJ Motor Injun** 1 Fiia ioc*dy (ktao "Daily Lof " Daly aa taey occur sheet for Medical) C*llt Sufc.Msjor Injun** 1 G-tOS Major Injury Keoort 4 1 SAF Mr. l Otr Sef. Off. 1 Local FUa ; : - S4F 0*. 1 Ufr. Saf. Off. t Local Fife . ! Mad ooty aa ioga aa factual mettcai dufoaaii is known and all utmu* lath* facta ar anovm. within i wee* Gioa J l S4F Onr. 1 Physician Kero*art 1 DHr. Saf. Off. . ( Local Fife withui i * G-107 Mscal fro*rm 0*t4 nm Moor ttaport &4M Meawo CfOeiUM of G-24IFL PuMfc Uabiily O-l1* Hsaikff Umt Iii< teauurr UMV 4 FVo OmUi Caetarw'i riM ftaaanaf (wr 3 4 3 4 3 3 7 i-Mroi*. 1 . Off. HI. Off. 1 Local Flic 1 SAF Off. 1 Off. HI. Off. 1 Local FUe 1 SAF Mr. t Dir. Sof. Off. i r --> rm 2 SAF Mr. 1 . Otr. Saf. Off. 1 Local Fie 1 SAF Mr. 1 Loos Fla : : I - Wr. Saf. Off. : t Loofe Fla 1 tiawor ' 1 SAF Off. 1 Off. Saf. Off. 1 Coal. Haaic Off. 1 1 Lac* Fla Cnl of tack mood M caac esaouffoa Tri-ffantly eA/or cm A<4kl> Within t week stk of rack aoatk stk ofaacJi ooaa WitMe 1 ml Saa lintw H for Stattt Report Forms : **Cfcaatwa. ]s*mms Rlvor. u< WIua*oa Shop* oaiy. DOP 09U030 72 DU 029561 Section C Part 3 Page 1 of 2 SAFETY RESPONSIBILITIES OF THE DU PONT ENGINEER The application of the Engineering concapt to Safaty Ha* mada DuPont a leader in accident prevention in the Construction Industry. From this we derive obvious economic benefit! through the conservation of human resources and the elimination of property damage. With no yardstick for comparison, physical conservation is often overlooked as a part of successful Safety Engineering. When analyzed, however, one cannot dismiss the extreme importance and immeasurable conseauercss. physical damage that accompany imprudent planning, inadequate fire prevention, or insufficient knowledge of inherent oroceas hazards three prindpel safety responsibilities of the DuPont Engineer. Soeciflcally, an Engineer must observe and question every ohasa of his planned work to a degree of personal concarn. He must anticipate that his communication!, written or .verbal, are often misunderstood and, thus, constantly follow up to ensure compliance therewith. He must - 1. Exhibit a strong "proprietary internet". 2. Prepare 4 ATeetar SaAery Pf/i for all new work that will Include: a. Scope of work ; b. Permit restrictions ' c. Evacuation procedure . ' d. Proceae hazards a. Smoking restriction* f. Fire prevention and protection g. Shutdown Permit Instructions h. Emergency telephone numbers i. Work Arss arrangement j. Access i k. Trah and other receptacles l. Ladder and berriade racks m. Stretchers i n. Orinking water ; o. Toilet facilities p. Signs and other partinant safety data. In ordar to affect this requirsment, the Plant Process, with its inherent hazards, must be studied and undemood. DU* 09L2Q31 DU 029562 Section C Part 3 Page 2 of 2 3. Provide Job Plans with detailed init'ructionj to reflect the onysical nazaros of: ; a. Major eauipment b. Pigging , c. Material handling ; d. Stability e. Access to worWstorage areas ! f. Ovarnead work/barricades ;- g. Plant co-occupancy exposures : Soectfic weight must be snown for all equipment lifts. 4. inspect each new job immediately after start of work to enure adherence to irwrucdons listed in job pien. A Job Plen eomplience inspection should be mede daily thereafter. 5. Conduct pre-job planning meetings'with respective Contractor's Supervision for work involving shutdown and/or critical rigging. 5. Author all permits and maintain record of same. When work is of a delicate nature, personally review and discus methods with affected Operating Department supervision. 7. Review neceesery restrictions end sefety/fire requirements with contractor ILS.) supervisor. Inspect, daily to ensure compliance therewith. Prior to start of work by contractor (L.S.). have all equipment inspected to meet acceptable standards. 3. Conduct periodic salary mattings With personnel in nis area of responsibility. ! 9. Develop programs for publicity and/or incentives within his area of responsibility. 10. Consider Safety an integral part of ail manpower scheduling. 11. Request or conduct Safety inspections in his tree as he feels necessary, in addition to those conducted weekly projectwide. DU? 0912032 l2-7 DU 029563 Section C Part4 Page 1 of 1 SAFETY RESPONSIBILITIES OF THE CONTRACTOR'S SUPERINTENDENT The Contractor'* Superintendent i* responsible for the over-ail training, control and conduct of all personnel under hi* supervision. Soecifieaiiy. tne Contractor Superintendent's safety responsibilities include: 1. Personal Protective Equipment - Assure that protective eauioment of a type recommended for his craft is available and usee by all personnel when recuired. 2. Orderliness - insist on a high level of orderliness in all work areas at all times. * 3. Man Placement - Know all personnel and assign to jobs for which they are physically and emotionally qualified. 4. Compliance - Tour all artas regularly and make corrections as necessery. j ,J - 5. Training -- Conduct regular meeting* with his general foremen and foremen to asure that they understand end implement ail facets of the Safety Program, such as: STA, man ciacemertt. orderliness, stability, etc., 8. Orientation - Meet with all new employees to explain the basic safety rules that apply within thair craft, ana matte it dear that ha insists on safety performance. 7. Injuries and Incidents -- Participate in and/or conduct a thorough investigation of ali injuries and serious incidents that occur within hie craft. 8. Participation - Encourage t high degree of safety morale and participation by his employees. 9. Policies and Procedures - Review applicable procedures when issued and periodically thereafter as a reminder. 10. Tools and Equipment - Assure that tools and equipment meet ail safety requirements and are used in a safe manner. DUP 0912033 13 71 DU 029564 Section C PartS Page 1 of 5 PLANNING SAFETY REQUIREMENTS FOR A CONSTRUCTION JOB A. Safety Supervisor discus the following with Site Management: ; 1. Location ;-- Datarmina -- a) The type, background, quantity, and nature of :ob supervisory personnel i bl The anticipated equipment and materials to be used cl The type of labor to be trained and tne proposed method to guide their activity 2 Naturt of Construction , Datarmina -- ; (a) The kinds of hazards which are anticipated (b) The type of protective equipment which must be purchased ; (c) The method of preparing and distributing safety procedures 2 Site tnd Kinds of Crafts Involvad Datarmina -- (a) Craft Safety ruiee (b) Area Safety ruiea (c) Equipment inspection routine* and forms (d) Traffic controls, signs, and corrtctivas (a) Safety meeting materials 41 Typts of Construction Equipmant to da Usad Datarmina -- \ (a) Pressure vasMl inspection obligations (b) Operating safety rules for cranes, bulldozers, pile drivers, etc. DU? 0912034 12-71 DU 029565 Suction C Part 5 Pag* 2 of 5 (c) Motor vehicle equipment, inspection, rapair, and control `(including drivers) (d) Extraordinary or unuajai equipment or special applications of standard equipment 5. insurance Liaison - Medical and Legal (a) Establish a meeting between the Safety Suoervisor (Du Pont Coordinator), insurance representa tives, and contrsctor representatives early in the job to outline our philosophy and discus claims disposition procedures outlined in 0-13. Write requisitions for personal protective equipment in accordance witn above conditions siriy enough for delivery prior to tne start of employment. i To aid in the preparation of your first ordar, the following check list of safety equipment should be considered. Quantities should be baaed on job size and.duretion. Sea Section M for specifications and supply sourca. 1. Safety Shoes 2. 0-D Gloves 3. Hard Hats i ' 4. Sideshitld Spectacles 5. Hearing Protection - Plugs and Muffs 6. Cover-ell Goggles ! 7. Construction Safety; Handbooks 8. Office Safety Manuals 9. Contractors' Safety Manuals 10. "What to Say About Abstracts at a Safety Meeting ' Books 11. "Daily Safety How Functions and Techniques'* Books 12. "Soma Day" File Foirms 13. Construction Division Safety Flags 14. Kickback Apron* 15. Oust Respirators and replacement filters 18. Peint s>ray respirators and replacement filters 17. Rad Cloth for Hazard Marking 18. Electric Lineman's Gloves. 13,000 volt minimum with leather protectors and canvas carrying bags OUf 0912035 12-71 DU 029566 Section C Pan 5 Page 3 of 5 19. Rubber Blankets -- Dielectric 20. Rubber CoateeGloves, long gauntlet 21. RubberBoots 22. Safety FootGuards ' 23. Barricade Posts, Stands, andTape 24. Burning Goggles -- Density No. 5 and 6 25. Welders' Hoods - Density 10and 12 26. Kn Pads 27. Danger Tags ! 28. Safety Belts 29. Safety Signs [ 30. Stretcners and 8lankets : 31. Goggle Cleaning Stations 32. Full Face Shields 33. Clean Rag Cans 34. Oily Rag Cans I 35. Flammable Uauids Cans 1 38. Resort Forms i 37. State WorKmen's Compensation Reports 38. Ladder Shoes for all ladders except stepladders 39. W.M.E. Inspection Cards and Plastic Holders 40. Inspection Tape 41. Defective Tege ! ! 42. Stickers to Identify Containers (Trash,:Scrap Metal, etc.) The above Safety Equipment-First Order List is not all-inclusive to meet the requirements of forecasted project exposure. Various othar items of safety equipment may not be needed at inception of work; however, consideretion should be'given securing of such equipment as work progresses. 1. Acid Protection 2. Safety Bulletin Boards 3. Calcium Chloride 4. Carbon Monoxide Indicator 5. Railroad 0trailers DUP 0912036 . 12-71 u 029567 Section C Part 5 Paga 4 of 5 6. Exolosimetsr ! 7. Exhaust Systams or Blowsn 8. Fust Pullers 9. Dun Sampling Equipmant 10. Lift Jackets 11. Parks Washan j 12. Respiratory Equipmant 13. Sandblast Hai mats' 14. Skin Craam 15. Sweat Bands 16. Switch Box - Lockout Oevicas 17. Tool Holdan (Impact Tool!) 18. Trash Barratt 19. Wilding Curtains 20. Welding Shlalds 21. Walding Spark Collectors 22. PutXicatiorts 1 (a) National Safety Council Safaty News (b) Occupational hazards 23. Rafsranca Manuals. la) Construction Division Safaty Manual (b) Accident Facts tc) Chsmical Safaty Data Shaats Manufacturing1 Chamists' Association (d) Oangarous Propartias of Industrial Chamicais - Sax (a) Handbook of Fira Pravantion National Fira Pravantion Association C. Rtquidtions must also be prspartd for fira prottction aquipmant to maat existing conditions. Coordinate with Operating Dept, for transfer to them at ctoaa of job. 1. First aid fire extinguisher A. B, and C clan exposure 2. TC fira protaction1- hoaa reals, hydrants, larga-whetled units, ate. ; 3. Alarm system, exit lights, etc. Vr 0912037 12-71 DU 029568 Section C Part 5 Pag# 5 of 5 D. Analyze Job - bv areas and type ofconstruction 1. Ovemead work : 2. Underground worn j 3. Special or unusually hazardous materials handling, like steel erection, stack construction, deep excavation. 4. Service Facilities and Equipment - availability thereof 5. Unusual oersonnti occupancy f access and egress This analysis should be made;only after thorough ohysical nsoection. From this we deVeloo aooroonate orocedures. E. Preoare written and visual educational papers, posters, signs, procedures, oamohlets, letters, and reference material. All of the above should - i 1. Fit the scope of ooeretions ! 2. 3a timed for full effect ; 3. St applicable tb, and written for, specific groups, where possible. ;. F. Conduct daily physical inspections to evaluate the adeauacv of ail asoects of the safety program. This daily insoection t to xamine compliance as well as to further educate. G. All of the Dreceding must be re-evaluated periodically and adjusted to meet changing conditions. } Allocate time between office and field so that it yields tne best results. ` DUP 091203a 12-71 DU 029569 Section C Part 8 Page 1 of 2 MEblCAL SERVICE This i$ ;he orocedure for; providing medical service* to Ou Pont and CPPC contractor jot. It applies to all site situations, wnetner a Plant doctor or contractor doctor is used. Selecting aoDropriate medical assistance and establishing rapport is extremely important. Control ana d.scosition of iniury cases'must ba consistant on seif-insured ana insurance company risks. ; A VEDI CAL FACILITIES All sites will arrange fori medical service immediately upon arrival. This may consist of trained* attendants, a Construction medical `acuity, or Plant facilities depending on the site and duration cf tn# joP. In any event first aid supplies must be approved by the consulting physician. ; 3. SERVICES REQUIRED' 1. Physical examinations!for DuPont personnel 2. Minor injury treatment . 3. Serious injury handling to assure 'a) Prompt treatment wnere obvious trauma exists to) Proper control or1, refusal of treatment (wnere comclair.ts are subjective, piiastionaol# in origin, or late-reoorteal C. VEOICAL ATTENDANT, 1. Employer - One CPPC, contractor .will be requested to emoloy a medical attendant and render service to all others. The need for Agreements of Indemnification should ba determined by the contractor providing the service through contact with nis insurance carriar. . 2. Outies ; (a) Treat minor injuries in accordance with accepted medical practice. ; ' (b) Refer avert injuries to e doctor. Ic) Record ell injuria 'treeted. (d) Set eppointment far retreetment. (el Record discharge fiom furtner treatment. (f) Maintain OSH A reports. DUP 09X2039 ` Bureau of Mir, American Pad Crou.'or equivalent tnining DU 029570 Section C Part 6 Page 2 of 2 D. WORKING RELATIONSHIPS , Proper communication regarding'both classification and cost of an injury requires an early meeting of the Ou Pont coordinator, contractor representatives, and insurance company representatives to select doctors ana to discus claims philosophy. Key points: t.A "soecific diagnosis'' on the first visit whenever oossible 2. All serious cases will be follovied by the Ou Pont coordinator tnrough the contractor or insurance representatives. 3. "r'eatment snould rot be rendered solely for subjective com plaints. nowever, no doctor is axpected to jeopardize tne welfare of an injurad employee. 4. An independent doctor may be retained to examma cases of prior real injury when disability is implied by the employee at the time of his termination. \ 5. Permission for the injured to return on "guided work" mev be grantad on circumstances, such as - duration of treatment, cause of injury, size of project'and craft. E. REFERRAL SYSTEM j 1. Authorisation -- If severity warrants, injurad will b r*frro for medical treatment by a mutually agreed upon doctor. (a) Injured will be given an "Order for Medical Treatment" form (72-COD with required information completed. An envelope addressed to tht Du Pont Coordinator oynama will be enclosed. ! (b) Doctor (or nurse) will giVa sealed envelope containing completed form to the injured for return to Du Pont Coordinator. [ Ic) Du Pont Coordinator will [make distribution of various copies as required and request injured's supervisor to complete fourtn copy (Details of incident) for file. P. OTHER CONTRACTORS . Routine medical service will not be orovided to Lump Sum con tractor personnel. Extreme emergency cases will be handled on a first aid basis and the injured carid for until attended by the contractor's doctor. PO? 0912040 11-72 DU 029571 Section C Part 7 Pag# 1 of 1 REPORTING OP INJURIES A. All severe injuria* (sub-major potential or worse! art to be reported to the Division Safaty Office and/or Construction Manager as soon as sufficiant information i* available to maka a meaningful pre liminary report. Thi* does not require tna results of a complete investigation but doa* require minimum information as to injureo's name, aga. employer, craft, incident, preliminary diagnosis, and current status of injured. Thera are no exceptions to this regardless of employer or time of occurrence. This early j notification affords the Division Safety Office the opportunity to assist in selecting possible avenues to be explored during suosequent investigations and their potential effect on classification and/or costs. S. It is a contractual obligation that Qu Pont is advised of all injuries sustained by contractor 'personnel. Failure to tnforce this severely hampers tht defense of potential 3rd party suits througn aex of prompt investigation. (Refer C13 "Contractor Claims Disposition", DU 029572 Section C Part 8 Page 1 of 1 LEGAL SERVICES Local attorneys willgenerally be retained to assist Construction sites with legal problems. ' A. Requests for legal assistance may: concern either Workmen's Comoensation or Third Party Liability. Requests for Workmen's Compensation assistance shell be made to - i Legal Qeoartment ' Chief Counsel - Labor Law Qivision 2. Requests for assistance and/or notification of Third Party exposure should be made to -- Legal Department . Senior Attorney for Engineering Department General Legal Division In both cases, copies should be sent to Division Safety Office. 3. Coordination -- The Division Safety Office will coordinate final disposition of any claims under Workmen's Compensation and Third Parry Liability and must be contacted PRIOR to any decisions regarding settlement. 1 n, 10 '2-71 DU 029573 Section C Pan 9 Page 1 of 1 "SOME DAY" FILE The "Some Day" form wet prepared with the amnce of the Legal Deoartment to make certain information availaole for the defense against alleged or exaggerated claims. These forms are designed to contain accumulative data' in any case where there is an allegation of injury not supported by evidence and must become a part of every personal injury file. The form should be kept current as the case develops and should be supplemented witn a chronological narrative in aiary form for particularly complicated cases. This should note ail contacts made concerning the case and record direct statements of individuals involved wherever pcaible. Information contained in the "Some Day" file should be kept confidential. A sample of the "Some Day" form appaart in Section N of this Manual. Copies are obtainable from the Division Safety Office. DU? 0912043 Z 73 DU 029574 Section C Part '0 Page 1 of 2 REPORTING OF "QUESTIONABLE ACCIDENTS" Classification rule*, compensation procedure, claim settlement, and safety records are ail influenced by language and facts, or lack of facts, Oeginnmq with tne original investigation, and ending with the accident report forms. 1. .V# should be careful to distinguish between an mctdtnt and an tccietenr. it is preferable to use the word "accident" only if there has been an admitted injury; otherwise, if no ultimate damage was done, tne occurrence snould be labeled an "incident". 2. When incidents, accidents, and allegations are property differ entiated. one can properly classify a case. Alleged nnm should never include statements tnet imply that sometning actually happened. 3. Consideration for claeaification involve* recognition of facts, sucn as: a. Was there a factual incident? b. Wee there disability or damage produced -- then and ulti mately? How much? a. Is the damage or disability confirmed as existing in fact, and supported by the evidence of medical statement or testimony? d. Lost time enters into both the considerations of classification as well as the extent or degree of compensation liability, there fore: i. Was the loet time really n seisesry and legitimate, in accordance with the facts of the invenigetion, the medical treatment required, or the specific medical diagnosis rendered? A specific diagnosis it a statement naming the injury, and if posable, the extent of the injury based on objective findings DU? 0912044 see DU 029575 Stction C Part 10 Page 2 of 2 4. Except for specific medical treatment done on traumatic case*, ail otner treatment should be referrea to rreriiy as follow*: , "John Doe we* seen by Or. Jones or Nurse Smitn on sucn and sucn a date." This does not effect the doctor's treatment nor wnat tie doctor's records reflect. This is a protective measure which oecome* important when a plaintiff wishes to infer mat tne treatment was questionable in nature or that by sucn treatment we assume responsibility, When the nature'of treatment is required, the infor-ation can be subpoenaed or voluntarily suDoiied from :ne medical records. 5. Great cart should be exercised in settling all claims, whether they are alleged or -eal, and oarticularly if thay are to oe brought into the Compromise settlement category `or any purpose or from any source. 6. Accidents cannot; be "classified" bv general rules but srnv by consideration:of eacn individual'sat of circumstances and final rasults - case by casa. 7. All of th above has absolutaly no reiation to reai "accidents" wheri traumatic injury exists and is obvious to anyone. When an "alleged" claim comes to the attention of the local management as a fbrmtt claim for Workman's Compensation or other settlemaht. tha approoriata "PI" or "PL" reoort shall be made as soon ss possible and forwarded in accord ance with Section C, Part 2. DU? 0912045 7-T DU 029576 Section C Pert 11 Page 1 of 1 LOANING OF CONSTRUCTION DIVISION PERSONNEL When Construction Division personnel art loaned to anothtr de partment within the Company end working undtf tht diract super vision of tn# borrowing department. the borrowing department must accept the responsibility for the safety of the loaned em ployee. This aiso applies to personnel loaned to other divisions or site locations of tna Engineering Department. it would be desirable to notify the borrowing department or division of the above and so document the notification. 0912o46 12-71 DU 029577 Section C Part 12 Pag* 1 of 1 OUTLINE FOR SAFETY ORIENTATION This outline contain*minimum information to b* covered in orientation meetings. A. 1st Session - Conducted bv Contractor's Superintendent, Aith Safety Supervisor in attendance 1. Explain site safety policy, emphasizing personal particioatior. 2. Slue Book (a) Assure that blue pages have been read before starting, and discuss them first. (b) Us* the Blue Book as an outline to conduct the oritrtatation, highlighting all pertinent information. 3. Process Hazards - Outline problems inherent in the local operation - not to alarm but to alert the new employee. 4. Personal requirements of the Superintendent in regard :o absolute adherence to rules, regulations, and policies, mcluaing personal daportmant. 5. Check personnel for possession of basic protective equipment. 3. 2nd Session -- Conducted by the Foreman 1. Blue Book . (a) Basic safety precautions from th* Blue Book pertaining to specific craft of th* new employe* and otner craft knowledge which; may pertain. 2. Safety Task Assignment (STA) (a) Examples of good STA pertaining to th* particular craft of the new employe*. 3. Personal and Company Tools la) Care lb) Use |c> inspection and Maintenance DUP 0912047 2.7! DU 029578 Section C Part 13 Page 1 of 7 CONTRACTOR CLAIMS DISPOSITION A. GENERAL , The following procedure will be used in processing claims under the CPPC insurance program, it is impeinfive that these procedures be uniformly applied by all contractors at the same location and throughout an individual contractor's organization exceot as re stricted by state laws. (Specific exceptions are Ohio, South Caro lina. and West Virginia.) 3. RESPONSIBILITIES i ......... l The insurance program is for the contractors, to be adminis tered by the contractors, with coordination by Du Pont to main tain consistency in claims disposition, particularly where several contractors are involved at a site or the contractor representative lacks experience in handling insurance matters, particularly Workmen's Compensation. 1 2. Du Pont will act as coordinator between local contractor rtore- Mntative and the local inauranct representative. 3. Reports wilt be prepared by contractor repreeentative and given to Ou Pont repreeentative for typing. Contractor will tnn sign and forward as described below. C REPORTS - CONTRACTOR'S FIRST REPORT OF INJURY 1. Pour (4) copies prapered and distributed*. Original and one copy- Insurer One -- Ou Pont local file 1 One - Contractor's homo office (Contractor may also maintain local file) * Pt M'fflitar v* mmm (TAS, NT mtf PAO) tm Oiwti> QiHm. tnrw (3) cootm n<< b *m to 2. Insurer will forward one (1) copy to state, axceot New Jersey - Contractor sendc all reports directly to state. Texas - Contractor sends reoorts directly to state, but only if time is lost in excsa of one (1) day. 3. Location code numbers are composed of a combination of a two-digit site number and a three-digit contractor's number (see pages 6 and 7 of this procedure for iist). This number shall be placed in the upper right corner of the report form. Dyp 0912048 10-re DU 029579 Section C Part 13 Page 2 of 7 4. Notify insurer by telethon# on serious cases and confirm witn first report: send reports by mail on routine injury or alleged cases. 1' 3. INVESTIGA TIONS , 1. Reel injuries will be investigated by the contractor, with 3u Pent in attendance. If severity warrants. Insurer will attend ana con duct the investigation: In no case should this be later man tna day following injury. Format will parallel Section 0. Part 7 of Brown Book. Contractors will not participate at Northern New Jersey; Insurer to conduct all investigations. 2. Alleged injuries will be investigated by contractor with Du Pant attending, insurer will be informed of potential claim by one of the following meant: j (a) "Precautionary" report submined to Insurer end "Some day"* file prepared. Further investigation will be conducted at Insurer's discretion, but no report sent to state until format claim it filed. Applies in -- (ware Kama* Nw York Iowa i Kentucky Tennessee (b) Verbal reoort to Insurer and e complete "Someday" 'He created at site. Report will be submitted and filt turned over to Insurer when deim is filed. Applies In -- ' North Carolina Virginia (c) Claimant sant out for diagnosis, and report mada to l nsurer, who may notify claimant in writing that claim is daniad if diagnosis is purely subjective. Applies in - . New Jersey Id) Report filed with Insurer if claim is substantiated; no reoort made if daim is unsubstantiated or not properly reported. Contractor advises claimant of denial. Applies in - Texes *Samola of for* 1 Saatsan M of t*i manual. U *oud toa imoiM and tuooiamanta* m com daniapa. dt $ diary af M mm, contact*, ana ttatamant* of n4*t4u4iconcarn<nf **eaal. . DUP 0912049 17-71 DU 029580 Section C Pert 13 Page 3 of 7 E. SECURING MEDICAL TREA TMENT 1. Authorization - if severity warrants, injured will be referred for medical treatment Oy a mutually agreed upon doctor, fa) injured will be given an "Order for Medical Treatment" ' form (72-C01) with required information comoteted. An envelope addressed to the Du Rant Coordinator by name wni be enclosed. lb) Doctor tor nurse) will give seeled envelope containing com pleted form to the injured for return to Ou Pont Coordinator. !c) Du Pont Coordinator will make distribution of various codes as required and request injured's supervisor to com plete fourth copy (Details of Incident) for file. 2. Transportation (a) Severe injury - Injured will be transported to nearest com petent medical facility by whatever means available, i.e., Du Pont vehicle, ambulance, etc. (b I Routine injury, allegation, retreatments - One of follow ing means of transportation should bo used in this order -- (1) Man s personal auto, if he it able to drive Reimburse for mileage if requested (2) Taxi or other public conveyance (31 Ou Pont vehicle X Wages - Injured receives wegee for full shift on day of injury for regularty-scheduted hours only.: Wages will also be peid for time spent on visits for further medicai treetment rendered during regularly-scheduled shift. 4. Reports - If supplementary doctor's reports ere prepared, the Insurer will send a copy to the local site on all folder cases and on "Medical Only" cases upon request. F. SETTLEMENTS 1. Real injury and/or scheduled loa will be paid without outstion. 2. In compromise. Insurer will give both contractor and Ou Pont the opportunity to adviae and consent prior to any offer of settlement being made-with the exception of Texas (see Para. 3). i DUP 0912050 IJ.71 DU 029581 Section C Part 13 Paga 4 of 7 3. Texas cases - Alleged or Contested (a) Insurer must be able to act as a free agent when appearing at pre-hearing conferences. (0) insurer will confer with the Ou Pont Coordinator to discuss strategy involved in individual cases. (e) Consensus should be reached orlor to pre-hearing conference as to the dollar range that the case is worth. This should be s figure which Insurer is orepared to dtfand. !dl Rarelv will settiemeht be attempted prior to pre-nearmg c on fe ranee. ` >) No settlement in axem of IA8 award will be contemplated without notifying IAB of this action. G. SELECTION OF EMPLOYEES 1. Contractors will make every effort to learn of end record previous injuries, compensation settlements, obvious physical deficiencies, and similar information which may be useful in seeking relief from the State Second Injury Pund. 2. Refusal of employmant or tarmination substqutnt to employmant for any of rh above will be entirely the responsibility of and at the discretion of tne Contractor. H. THIRD PARTY Third Party liability claims against Du Pont may be ascertained when: 1. A contractor amployee surtaint injury while on Ou Pont property or using Du Pont tools or equipment, or 2. Contractor tmoloyee inflicts injury on another person or causae damage to anothar's property. (a) Insurer will accept the contractor's injury rsoort ss notica of potential liability on routine cases. (b) Ou Pont will file a liability form IEA 2151-3 1-69) with Insurer if: (1) There ere obvious overtones of Ou Pont negligence. (21 A claim is made directly against Ou Pont by tht injured. USE CODE IHH FOR THESE UAIIUTY CLAIMS ASAINST OU PONT DU? 09120S1 ta-T DU 029582 Section C Part 13 Page 5 of 7 I. COSTS Certain cons incurred in connection with contractor employee injuries wilt be paid by Du Pont without being submitted to insurer. These would include, but not be limited to, transportation, emergency room fees, and similar items wmch are not purely medical, nosoital, surgical, or compensation. 0912052 12-71 DU 029583 Section C Part t3 Page 6 of 7 J. CONSTRUCTION SITE LOCATION CODES Beaumont Brevard Cape Fear Clinton Corpu* Christi Fayetteville GraaMili Houston Johnsonville Kinston Louisville Memphis Old Hickory Pontcftartrain Potomac River Sabine (Field) Sabine (Shop) Seaford Spruenee Tecumseh Victoria Washington Works Wilmington Area May Florence East Chicago Albany Shops 10 11 12 13 14 15 IS 17 18 19 20 21 22 23 24 25 26 27 23 29 30 31 32 33 34 35 36 OUr 0912053 sm DU 029584 Section C Part 13 Page 7 of 7 CPPC CONTRACTORS ' Asbestos & Insulating Company 100 8&B Insulation, Inc. 101 Blount Brothers Corporation 102 Brown & Root. Inc. 103 Caudle-Hyatt. Inc. 104 Curry Electric Comoany 105 Daniel Construction Company 106 Davis Electrical Constructors. Inc. 107 H. 3. Deal Construction Company 108 elaware Insulation Company 109 Dougherty-Liddell Construction Co. : 110 Eden held Electric. Inc. 111 General Welding Company 112 1. D. Griffith, Inc. ; 113 Hatzel & Bushier, Inc. 114 Healy-OiSebetino Joint Venture US Henderson Electric Co.. Inc. 116 Hullinghorst Industries. Inc. 117 The Johansen Co. . 118 E. L. Jones Painters, Inc. 119 Laburnum Construction Corporation 120 Lambert Electric Company, Inc. 121 Natkin & Company ! 122 North Brothers Company 123 NcrthskJe Electric Company : 124 Peters Electric Comoany ' 125 Portsr-Hayden Company 126 Beniamin P. Shaw Company . 127 S.I.P., Inc. ' 128 Standard Electric Company, Inc. ; 129 Young Insulation Company 130 John Wlla Construction Company 131 A-H Mechanical Contractors 132 Schoonover Electric H. B. Zachry Company McAuliffe Mechanical Contractors Sargent Electric Company . ; 133 134 135 136 our 0912054 5/73 DU 029585 Section C Part 14 Page 1 of 1 CONTRACT ADMINISTRATION A. CONTRACT DOCUMENTS All contracts (Lump Sum, Unit Price, or Cost-Plus-Percertage-ofCast) Include the aopfopriate General Conaitionj Form. The 'Safety ana Health" provisions of the General Conditions estaDlisn the guide lines under which the contractor must wont. Soecial safety provisions may be incorporated in we contract as necessary. This snouid be done when We bid documents are prepared; and to tnis end. each bid form should be reviewed by the site Safety Supervisor while it is in preparation. 3. CONTRACT AWARD it is customary to meet with the contractor's site supervisor on his initial visit to the site aftar award of the contract. Among other items discussed in this orientation meeting snouid be the subject of safety as stipulated ih the contract documents. This snouid netude, but not be limited to. inspection of equipment. orienta tion and safety education of contractor's employees, use of Du Pont tools end equipment. Complete understanding snouid oe 'etched as to ail aspects jof the contractor's worn whicn involve safety prior to the beginning of work. Safety Suoervisor should -eview each contract in preparation for sucn meeting, since orovisions may vary to suit specific situations. DU? 0912055 12-11 029S86 Section C Pert 15 Page 1 of 1 INSPECTION TECHNIQUE A. A committee will be appointed weekly to make a complete project msoection. The committee is generally made up of the Safety Supervisor as a permanent member, with an Engineer and a Con tractor's Superintendent as routing members. 8. The msoection committees should look for physical things that are contradictory to the Blue Book and the Brown Book, as well as investigate such things as STA - frequency and quality; orderliness; man-iob placement; supervisory coverage, in relation to work being performed; job plan compliance; provisions in the event of an emergency (access and egress, lighting, and communication systems); fire prevention; and co-occupancy. C. Results of the inspection will not be given general distribution. Corrections of wrong conditions will be made on an individual basis. Trends will be observed and discusnd in staff and/or scheduling meetings. DO* 09U0*6 13-71 DU 029587 Section C Part '6 Page 1 of 2 VISITORS' SAFETY Th* following outlines the responsibility for admittance, escort and conduct of visitors. These rules apply equally to employees of other Construction Oivision locations, otner Engineering Department Oivisiors. ctner OuPont Departments, and ail non-DuPont personnel. A, Admittance 1. Visitors will be allowed to enter and leave only through me main Construction entrance. 2. Visitors must register at me Receptionist's desk by complet ing the information required on the visitor's register (Form G-T39), including the time in and out. 3. The employee whom the visitor wishes to see wiil be con tacted by the Receptionist to obtain authorization for entry. Visitors will nor be admitted until this contact has been made. 4. The Receptionist will suoply safety equipment to each visitor before admitting him to the Construction area. This will consist of hard hat and ayt protection. 5. All visitors will be issued and required to wear badges f they go to the field. A visitor's bedge register will be main tained by the Receptionist. 6. Visitors wilt be admitted to the field only by authorization of Protect Management or the immediate staff. 8. Escort 1. It is the responsibility of the employee visited to maintain control of hit visitor. Victors snail be properly escorted at all timea whan they are in the field. 2. The visitor must be informed of site emergency procedures, such as: (a) Fira alarm (b) Evacuation alarm (c) Escape routes (d) Aseambly treat DU 0912051 see DU 029588 Section C Pan 16 Page 2 of 2 C. Conduct , All visitor*, DuPont or non-OuPont. will be governed by all aoplicablt sit* procedures. such as: ocmml protective equip ment, danger tag & locn-out. electrical "hot" work, tank entry etc. Visitors should not ordinarily be permitted to ooerate any controls or eauioment, perform any manual labor, or direct the activities of any craftsmen. Any variance from this procedure must have trt* aoprovai of the Field Project Manager or his Assistant. DU? 0912058 Ml DU 029589 Section C Part 17 Page 1 of 1 MOTOR SCOOTERS - CONTROL & USE The Construction (Division has experienced injuries to personnel as a result of the instability of the three-wheeled type scooters used to trans port personnel. Both the cattery powered electric and the gasoline powered scooters, made by various manufacturers, are being used. Overturning of this equipment is the primary cause of injury. !ectric*lly powered scootars must be restricted to a turning radius of S feat, and the gasoline powered equipment restricted to a turning radius of 9 feat. A simple adjustment may be made on the front wheel steering to control the degree of turning radius. When purchasing new scooters, consideration should be given to fourwheeied vehicles to provide the degree of stability necesary without additional adjustment. Operators of these scooters must be instructed prior to using them and a record of AUTHORIZED OPERATORS maintained In a cantrat location. DUf 0912059 'l 71 X)U 029590 Saction C Part 18 Pag* 1 of 2 MATERIALS HANOLINQ Material Handling is one of the major cause* of eonttruction accidents and occupies the majority of the craftsman's time. It is essential that ail asoects of this problem are taken into consideration. A. `rftfiuil Handling 1. Prooer lifting techniques - legs not back 2. Proper gloves 3. Accurate appraisal of size and shape of load 4. Consider alternatives that are available 5. Assure stability of men (proper footing) 6. Assure stability of matenai (chocked, tied, etc.) 3. Non-Power Equipment Handling 1. Types (a) Stevedore trucks (bl Platform trucks Ic) Wagon trucks (d) "Johnson" bars (e) s,oor cranes (f) Pallet trucks ; igl Hand-operated fork lifts ; . 2. Salary Considerations (a) Capacity (b) Limitations ; (c) Suitability for job (d) Stability (e) knowledge of proper use (f) Adequate guards : (g) Proper use of rollers, dollies end skids C Power Equipment Handling 1. Types (a) Cranes (b) Fork lifts lc) Trucks ld) End loaders <e) Materiel Hoists DV* 0912060 M9 DU 029591 Section C Part 18 Pag* 2 of 2 2. Si ftty Considtntiom (a) Qualified operator (b) Qualified osar (other than actual operation) tc) Proper signals Id) Capacity fa) Application (f) Stability Ig) Adequate guards (h) Adaquata safeguards (chacK valves, outriggers, barricade) (i) Aceaattoeab (j) Operator visibility (k) Pravantiva memtenene* 0. Rigging 1. Weight of load 2. Capacity of equipment 3. Knowledge of signals 4. Familiarity with proper installation of chokars, hook*. shack!** 5. Familiarity with capacity of chokers, hooks, shackles 8. Investigate environment (proximity of electric, process, or service lines) 7. Weather condition* 8. TRAINED craft riggers | The above it an outline which should be analyzed by the appropriate supervisor prior to proceeding with a material handling job. All crafts hand!* material*, many of thani in a manner with which they are un familiar. Since material* mutt be handled, than w* mutt make the craftsman familiar with the method of operation through timely training. DU 0912061 649 DU 029592 Section C Part 19 Page 1 of l DEVELOPMENT - TOOLS. METHODS, EQUIPMENT Cur continuous efforts to economize and streamline our construction technique* require analysis, testing, and evaluation of new tools, eauioment. and techniques almost on a daily basis. This evaluation may take olace as a Divisionwide study or a local site aevciooment. in either cast, it is imperative that good communications exist between the Safety Oeoartment and those involved in development activity to assure proper safety considerations PRIOR to instituting the tool or method. The Division Safety Office will assist whenever possible and should be consulted: however, since it is impoasibie to keep abreast of ail developments, the Site Safety Office should participate in ALL casac. OUP10912062 <u DU 029593 Section C Prt 20 Page 1 of 1 CONTAMINATED EQUIPMENT Instance have occurred in the past whan employees of a vendor sustained injuries becauaa of contamination (corrosive, toxic, or radio active substance) of a piece of equipment sent to their shoos for modification from one of our field sites. All supervision responsible for shipment of sny process equipment to an off-the-she location are to be instructed that the equipment must be completely decontamineted. prior to shipment, so as not to expose any person, carrier or vendor to possible injury. Decontamination may involve steaming, tend blasting, water wash, or neutralizing chemicals. . The Operating Departmem should be consulted a to the best way to accomplish the decontamination. DU* 0912063 MS DU 029594 Section C Pert 21 Page 1 of 1 SAFETY REPORTS - SECURITY & DISTRIBUTION When aroiects are subjected to litigetion from injuries occurring on tnetr premises, the courts will frequently subpoena all records and reports written pertaining to the specific incident involved. Therefore, it becomes necessary for the Construction Division to bs certein met these reports do not contain information that will legally itopardize our position. All reoom of this natura (Comoany injury reports. State injury reports, dose can. or serious incident reports, etp.i ire to be submitted to the Oiviston Safety Office for review prior to distribution. Project menegemcnt will edminister the: neceanry controls to assurt that eny reports written bv operating deoertments or other Engineering Department Divisions that may be involved in the incident are also reviewed before distribution is made. Serious Potential Incident reports, originated by the Operating Department 'which involve Construction, should be reviewed at the site prior to attribution to assurt that no inaccurate implications ere included. The Division Salary Office should be kept edvised of incidents of this naturs. DUP 0912064 Ml DU 029595 Section C Part 22 Page 1 of 1 SUBSTATION TESTING & INSPECTION Testing end inspection of substations must be carefully controlled to assure that only qualified personnel perform tnis function. A. TRA1N/NG Of PERSONNEL t. The testing and insoection of unit substations through 15 *v is handled by Construction. I Test sets used shall not exceed 50,000 v. 0.C.1 Anything above this requires the services of an E.S.O. representative. 2. The Engineering Service Oivision cuelifies personnel in the use of high voltage equipment for testing and inspection of sub stations. Only those people who have successfully completed the E.S.O. training program, conducted by T. l. Bourbonnats and W. 0. Morrison, are authorized to operate the high voltage instruments, not including the meggers (above 500 v ) used n this work. j 3. It is mandatory that this responsibility is not delegated; and m the event it is necessary to train additional people to conduct this work, the training of those people shall be done by the E.S.O. representatives. It is tha responsibility of tha ptoole qualified by this training to be sure anyone using high voltage meggers (above 500 v.l has been property instructed and checked out in their aft use. 4. A list of qualified personnel it kept current by E.S.O. and the Construction Oivision Safety Office. B. ASSIGNMENT OF PERSONNEL In the event it becomes necsesary for this work to be performed at your site and you do not have qualified personnel, your Con struction Manager should be contacted so that arrangements can be made to get the necessary queiifiad personnal to perform this tact and inspection. . DU? 0912065 W DU 029596 Section C Pert 23 Page 1 of 1 O O GLOVES Ejch site must develoo the atmosphere necessary to obtain 100% 0-0 glove usage from those men performing jobs where these gloves mignt prevent injury. Although every such circumstance cannot be defined, 0-0 gloves should be worn when there is danger of finger injury from impact if struck by or caught between the material or equipment being handled or the tool being used. 0 gloves will be maintained in stock on the site and issued to personnel wnen needed the same as safety beits, respirators, and other safety equipment. * 0t7p 091206* 12-7S DU 079597 Section C Part 24 Page 1 of 2 DISASTER RESPONSIBILITIES A. SCOPE This procedure give* guideline* for preparation of a disaster pro cedure to cop* with calamities (fir*, explosion, toxic furres) which endanger personnel or property. Specific* as to signals, communications, evacuation routes, and assembly points must be developed locally and coordinated with the operating de partment. j a. PER T/NEN T INFORMA TtON Certain items must be disseminated to all project personnel by whatever educational means seem most effective. This may in clude wallet cards, signs, orientation, safety meetings. 1. Signals . Types and frequency of alarm. 2. Evacuation Routs (a) identify patn to be followed from operating buildings. (b> Identify exits in Construction facilities. 3. AsMmbly Paints . Assure that assembly point for each area is designated. 4. Alarm j Instruct employees in'prooer way to turn in alarm. C. SPECIFIC FUNCTION -4 Sampla Organization 1. Field Project Manager; or Assistant Field Project Manager Designated as Disaster Coordinator using his office as head quarters. He will establish contact with plant. 2. Field Superintendent Accounts for all field personnel using hit office to receive reports. 3. Craft Superintendents ; Report to their respective shops to receive reports accounting for personnel. , 4. Division and Arse Engineers (a) Assure that ail work permits are cancelled. (b) Assure that all open flames are extinguished. (c) Return to thair office. 5. Control Superintendent , Accounts for visitors. ' DUP 0*12067 10-72 DU 029598 Section C Pert 24 Page 2 of 2 6. Medical Personnel ; Stand by at First Aid Station to assist as required. 7. Staff Personnel (Unassigned) Report to Disaster Coordinator. 8. Runners ' Should be assigned to Disaster Coordinator and to each shoo to relay messages. 0. GENERAL CONSIDERATIONS 1. No effort should be made to locate missing oersons by reentering disaster area until the "ALL CLEAR" is sounded. 2. All information given outside the Company will be by the Ooarating Department. : 3. Teleohone calls must be keot to a minimum to keeo lines ODen. 4. Alternate facilities for Disanar Coordination must oe orovid- ed m the event that Construction facilities are directly involv ed m the disaster. : ou* 0912088 10-7S DU 029599 Section C Pan 25 Pag* 1 of 2 OSHA COMPLIANCE INSPECTIONS A. SCOPS i This procedure outlines the stags necesary if * Compliance officer wishes to conduct a routine inspection or responds to a complaint. 9. PRELIMINARY REQUIREMENTS Conduct Compliance officer to Field Project Manager's office :o determine: ; . 1. Complience officer his prooer credentials. 2. Type of inspection to be conducted. Get copy of complaint, if applicable. 3. Who will be inspected - (Ou Pom, General Contractor, sub contractor, or any combination tnereof)? 4. Establish relationship of Ou Pont as owner on contract jobs and our proprietary interest in the inspection. 5. Who will accompany the Compliance officer as; (a) Owner's representative (b) Employer's representative (c) Employee's representative. CL SELECTION OF REPRESENTATIVES t. Routine Inspections ; (a) Ownsr's representative -- This will generally be the FPM or highest Ou Pont suoervisor on sits. He should limit nis comments during; the inspection to items involving Ou Pom's interests. The Ou Pont Safety Supervisor should also go along in his role as consultant to PPM or his designate. tb) Employer's representative - This should be the superinten dent or highest site suoervisor of the contractor being inspected. He should be the spokesmen in answering questions that relate to unsafe acts or conditions that may exist on his work. If sevaral contractors are involved, this representative may'change during various portions of tn* inspection. ; (c) Employee's representative - Should be selected from tie rolls of the contractor who is being inspected. The Com pliance officer may; chooce to question several individuals rather than have tn employee accompany him. OU? 0912059 117 DU 029600 Section C Part 25 Page 2 of 2 2. Comoleint Insoeetions (a) Owner's representative - Highest Du Pont supervisor on site and Safety Supervisor, i (b) Employer's representative -j Contractor's superintendent or highest site supervisor, ! (c) Employee's representative - Only if requested by Com pliance officer. O. AFTER INSPECTION ,. 1 Exit meeting with FPM to discuss any citations. (a) What are they? (b) When will they be issued? ; (c) Proposed penalties. , Id) Period allowed for abatement. E. general considerations ... ). Compliance officers should be treated courteously and given information that they request, including, out not limited to, noise surveys, medical reports, dust sample results, information should not generally be volunteered, if information of pro prietary nature is requested, the inspector should be told that Management approval it required and he should return at a later date. Avoid outright refusal of information. 2. All subcontractors must be notified of the inspection prior to entering their work area. ! 3. If the Compliance officer choneee to inspect contractors beyond thoee agreed to in item B-3, additional employer's represen tatives must be lined up prior to proceeding. 4. 0(vision Management should be notified of inspection as soon as practicable. i DUP 0912070 S-72 DU 029601 our 0912071 DU 029602 PAlTKIPATtON A ll ECHHONS -U 'Ont Section 0 Part ! 'Ck Page J of l SAFETY RESPONSIBILITY "Tie safety end well being of all employees on this Project will receive first consideration throughout all phases of the worts, it is necessary tnat ell employees be fully aware of the scope of responsibility that t-.ey must accept and carry out in order to achieve accident-free worn m their area of responsibility. 1 Safety must start at the planning stage. No work has ever Deer ac complished without some degree of planning; the more thorougn the planning, the better the result. Thus the Contractor's Suoenntencents. the Engineers, the Department Heeds, and other supervision wno are responsible for planning will secure a degree of accident prevention commensurate with the thoroughness with whicn tney fulfill this obligation. The safety accomplishment of any group will hinge on and be measured by the supervisor's insistence on safe work. The Safety Depertment will coordinate all safaty activity. They will assist ell Departments and Contractors in every manner possible coward a mutual goal of safe work. They cannot, however, relieve any suoer visor of his line responsibility for direction of the work under nis supervision. We ask each employee to cooperate to the fullest extent <n comply ~g with the safety regulations outlined in trie Slus Book and other safety fundamentals. > DU? 0912U72I 12.71 DU 029603 Saeticn D Fa-t 2 3age ' of 2 PERSONAL PROTECTIVE EQUIPMENT ~n# following outlines ooiicy pertaining to the issue or sale of certain items of oersonai Drotective eauioment. A. SArETY SHOES ' Safety snces will Oe maoe readily avaiiaoie tnrougn stock, shoe ncbue, or soeciai order at cost to all employees. All sr.oes are to ton'crm :c ANSI Class 75. ; 8. HARO HATS ~w* entire oroiec: is a nard 'at area. All employees will be reauired o wear '3rd hats at ail times wruie'at worn m toe fieia and shops. This includes office emoiovees and visitors wnen tnev go to the `ieid ano snoos. Haro hats will be maintained for .can to ail em ployees. ~sa of maul hats mould be discouraged. C. GLOVES |- aii held employees will be expected to possess and use good gloves, appropriate to their work. ; 1. Standard work gloves will be available for resale. _ 2. 0 C gloves will be isued for jobs requiring them. D. EYE PROTECTION , I aii held employees or others going to tne field will be issued safety glasses w/serm-sidesruelds it the time of employment prior to going to the field. i 2. Special types of eye protection will be maintained for issue to certain employees performing specialized work. 3. Prescription glasses will be available for resale at cost. E. HEARING PROTECTION j 1 Hearing protection in the form of ear plugs or eer muffs will be issued to those employees requiring it. F. OTHER PERSONAL PROTECTIVE EQUIPMENT Such items as safety baits, respirators', etc., will be maintained for issue wn*n required. 1 o0 oniQ73 ?2-7! DU 029604 Section 3 siH 3 Page ' o( ' PRESCRIPTION SAFETY GLASSES ~ne `o'lowmg is 'ecuird to cotam prescription safety glasses Jor employees rec-iestmg them: . ' Cotam j cor-oietea prescription aiark1 from employee. 2. Compute afice of glasses from currert price list. 2 22 -- tj r- uv'C" oad.cticn or arrange payment Pv tusn i' onec< O'ior to jrcenng glasses. i o Arrarge cel very either o.reotlv to tne employee or to :~e ooctor omp -iiiea out tre prescription plan*. , DUP 0912074 DU 029605 Section 0 =art 2 Page 2 cf 2 3. RESALE ITEMS A I items stocxed 'or resale '"ay oe purchased Ov Ou Pont a-o CPPC Contractors eitner by casn or oayroil deduction. ~ CLEANING , Ail aouipment t"t is used, such as -ats, aoots, ear oiugs, res- craters, must be sterilized prior to re-issue. "Zeoniran Chlcrice" ana "Cidex" are two cold solutions available. After sterilizing by immersion or soray, the ecuioment --ust oe oiacea n a clastic bag or other suitable orotection. T-e Oivision Safety Office Will select 3"a.or aocrcve ail Safety a-o Sire Eouipment. "he sites may initiate -ouirv at any time with me Division Safety Office concerning oesireo charges in or additions to ecuioment lists. i Section 3 3arr 4 age 1 o( 3 METAL SCAFFOLDS SCOPS . T'-is procedure provides information concer-nig tne tyces. con- oonent oaas. and accessories of ferrous metal scaffolds. Mo-e detail 'S available in Mimtenarce St Construction Pr-poa -as 3V 3. 3.'., 3.2, 3.3 & 3.4. 2!JPCUA$E AND SSNTAL ' Soecifications covering ;tne ourcnase and rental of ferrous metal scaffolds are j;ven -n Stancaro 31CF 3.na snouid oe str ctiv adrerea to. 1 'rYPSS ' Manufacturer's frames, oracmg, connectmg pins, and oner accessories shall not be interchanged. 2. Sectional fra.me-locK scaffolds art made ,,o of me oasic ore- `abricated end frames, cross oracing, ana frame-,cck cev.cej to noid tne oarts firmly m place. 3. Tub* and couoler scaffolds art --ad* of various ergtns of tuOing clamped togetnef by scecjal oate^ted coupes to s~ooom oractically any desired snaoe of wonting oiatfcrm, T- s type of scaffold is desirable .vnen working on rou.nc. curved, or otner irregular-snaoed obiects. SR sen ON ! . ' Scaffolds exceeding 50! feet in height aoove tne baseoiates must be aoproved by:Project Management. The maximum allowable load b*r walk-through frame is 2500 lb. uniformly distributed, or 600 ib. concentrated center-oomt loading. 2. Examine footing and set scaffold legs on baseoiates piacea on 'oundations or muc sills adequate to support the maximum intended load. i 3. When erecting a roiling sdaffold. set legs on lumber, if necessary, to keep from digging into ground or oavement. 4. Adjusting screws snail bfc installed only between oaseolate ana vertical frame section. They srall never oe used togetner with casters. Adjusting screws snail not oe extended mere than '.2 mcnes. j OUP 0912076 DU 029607 Section 0 3art 4 33ge 2 of 3 3. 3ca"oics si'ali be orooer'y braced by crass bracing or diagonal b'acss (or oo:h! wen necessary for securing vertical members ogetrer aterailv; and the cross^races snail be of sucn a lergtn mat ,vi`i autorraticallv sauare ana al.gn vertical members so .nat t-e erected scaffold .s atwavs Diuno. square, ana r.gid. All 3race connections must be secure. 6. Au*n sca'foid -e-gnt exceeds -3 times tne smai'est base di- --"Sion it must be secured to the building or structure at the i`: una every otter 'ift thereafter. F_-mng sca"oid is to oe j~cnc-sd every 30 feet horizontally at t-e neignts estaolished " tn nreceamg sentence. 1 i 'uu: ' ggers' or guys may be used wrere it is i"" practical to secu-e scaffo.d to ouiidmg or structure. . 7. Ail scaffcic working oiatforms, beginning with the first lift or '-ame. sn4n te equipped witn a standard 42-n. nigh rigidly secured mot wired) handrail, a mid rail, and be eomQieteiy oeexsd win safety pianx or manufactured scaffold oecxmg See engineering Stanaard S7F) and provided with rigidly secured toe ooards. The menufectured scaffold decking produeed bv Werner, Safwav, and Waco Companies has a maximum Howaole 'oaaing oer oiank of 300 ib. uniformly distributed, or 400 ib. concentrated center-point loaaing. 3. Access to working platform shall be by ladder, either built into `rame or attacned seoarately. 1 9. All casters used with scaffolding' snail be -ubber tired and provioea with a oositive locking device to hold the scaffold in position. The 8-in. castar nas a ratid load capacity of 500 lbs. When casters are used, this capacity should be tn* load- limiting factor. ( (0. Casters of rolling scaffold snail be 'ocked at all times while the scaffold is being erected or in use. Scaffolds shall not be moved wnil# personnel remain on the scaffold. Toois or materials snouid either be removed from the platform or saeured so they cannot fall or roil off when tne scaffold is oemg moved. ; M, A tag snail oe oiaeed on me scaffold indicating complete or ncompiete. special requirements, date of erection, ana signature of Foreman suoervismg erection. i , DUP 0912077; A.7G DU 029608 i on NSPSCTiQN ' Sefo^e erecting ano :s-'oonsn:s. "ncse :--(ea^ateiv ' dor ng a snarling, ;dund wf ce'ects -scect a scar'c 3 rust ce z sca-cec 2. -ararj's. -"ic rans. cross d'ac.rg, a-s steei too rg s-ai> se nscecteo `cr ~c<s, esceca ' / -ear ;e"terscan arc ~.a cat c~s rtra a ive'Cng arc ~as:deer str_c*. 3. 3caf`cia ccn^oc-e-ts s^aii tae straigr: a-c `*ee :r:n ce-cs. ' cents. 3"d severe :'_s: r,g. 3 sca*`3is f'a~e <ve'd tees s~ai ce '~scec.ec !cr cccxs. a~c ends of todinj ;C' seating ;r :rj:< -g 3 Varu'actjred cecki~g s-an be -scectec -c ccse cc : cr corrections and bent. Kinxea c certeo `-a-s 3,,vwccc sur`ace s~ouiC; ce cec-.a3 ;cr sc;:a~ c_e -c -c: c vea'', ara ceetmg 'a--rated a.eT at edges. ~~e scace sr.ou.d ~ave an aorasive ncrsKia cover aco-.ed Sa'etv cianx srouid ce zreck.ec tor -zt. c-ic<s. cots. =~c c-e- external carnage. A.sc, .'-scect ce -cc cr co.t arc arg e ; eat 5 Sacr cuicx correct.ng [devce .v"ic,*r car1 sc ~g. '"eacec cdrrect.cn or tdggie Oih arrangeTe''!. srccc ce ~sce:tec tc see tna: t ooerates crccer v 7 Casters. ' jsed. srouid be i-soecteo `rsnccf -c -5 sc`ace tree tjrni"g, t'ee actirgiswivei. arc tc ce sure cat t~e oc< -3 Techanism s m good .vdr< -g c-der. DU 029609 Sec:cr 3 33't 5 Page ' of 1 TARPAULINS & WELDING CURTAINS FIRE RETARDANT PROPERTIES A, aii materials mat will be -sed for orotecting materials or eauiD--art, r.eiai'tg curtains, droo cioths, ana simnar _ses must oe cnec*ed for `ire-'esistant oroperties. 3 -I'tcrs racuisitionmg me '-aterial '.snould stiouiate fire-esistant -- atenal. ~-e aLrcnasirg Deoartrrert snouid accept oasic resoons.omrv lor procuring acceatabie material. 3. .vne'e no uevvient or similar otasttcs of -eiatvelv >cw ' re 'esistanpe are ,,sed, t"ev must se restricted to areas wnere gnition potential s minimal. 3. Section v. Part 1 ,,sa reconnendid material. DUP 0912079{ 2 71 DU 029610 Section 0 Par: 6 5age ' c' REPORTING OF MINOR INJURIES Wien an employee receive* any minor injury. "e --ust 'eccrt :""mediately to First Aid. If the 'oreman or supervisor s cesent re sncuid be rotified by the i.-vurea before going to F'rst A.a. f f e 'orernan or supervisor is not oresent. the n.ured srou.d 'eave word with c~e of nis fellowwor<~*en concern rg ns wnereaoc.ts After treatment, fe medical attendant --av -struct the emc.ovee to -etu-r if another treatment s recu.red. Tns wui be arranged tnrougr the employee s supervision. Following the treatment of each -aividuai, t-e oiurv wui ;e entered m the caily medical iog. it sr.ouid aiso oe entered on CSha Form 100, if warrantee. ~he department supervision will be resoc-sibie 'or seei-g fat t~e accident is forougnly 1 nvestigated ard :re 3DOroona:e = 'St Report of injury executed if 'eauirea. Ail cuestions on trie injury Report sno-ia be `ii-ec o-t w f :c-- olete accuracy it is very important that fe sesenot-.or c' accident oermits the reader to cieany visualize tne acc:ce~t. doubt exist* as to the accuracy o' the claimant's descr-otio-. this should be noted. i injury reports must oe completed within 48 hours. In the event that reoorts art inaccurate or fail to reflect sufficient investigation they will be returned to supervision. DUP 0912C80 Section D =art 7 3age ' o* 3 ACCIDENT INVESTIGATION i ~te huroose of mis orocecure is to establish a method of investigating TaountaD.e Major niunes, Sud-Maior Injuries ana Serious, Lnusuet or a leged ncice"ts wnere the octential of costly carnage to equipment or serious r^ry ;c oersornel was extremely hign, whether or -.ot mese actujiiy 'osuited. ; A sl*9CS OF NveST'GATlON \ ' "i establish the exact, factual cause of me accicent. Keep in mine mat we are oastcally nvestigating ncidents and not 'tunes. 2 ~a cere'--me wnat steosmust de lateen to orevert 'ec-r-ence of me same t/oe of incidents and, to define exactly wno s to initiate mese oreventive measures; 9. VVESTIGA TING COMMITTEE ' - The nvestigating committee will be comoosad cf me `oilow- ing nimbifs; 1 I m-e =ieid Project Manager, wno will oe c-airman of me committee. : 2. T:~e Safety Supervisor, who will' be me recording secretary, 3. "h'-e Contractor's Superintendent1,of the oraft mvo'ved ~ me incident. j 4. The Foreman and General Foreman in charge. 5. The Division and AreaEngineer of;tne area or building in wnicn me incident occurred. ;- 6. Witnesses to the occurrence ; 7. Other personnel, as deemed advisable oy the Field Projact Manager. : C. TIMELINESS OP INVESTIGATION : 1. Only in rare cases will it be necessary to hold an investigation on any cav other man the day of occurrenca. Important evi dence may be lost dunrg celay. I . D. INVESTIGATIVE PROCEDURE I. When the committee convenes arnd after the F;eid P-oiect Manager -as stated me ouroose of the meeting, the foreman Dll 029612 Section D 'art 7 'age 2 of 3 of the crew or crews involved will be asked to describe in detail - a. The nature of the work being performed prior to anc at the time of the incident. b. The exact instructions given to the crew or crews ard espec ially tne employees directly involved. 2. Ts Contractor's Superintendent over :~e worn i'-voiveo s men ;o oe asked to verify ana/oc sucoiement tne information given in 1 aDove. 3. The Area Engineer and division Engineer will then be asxed for a detailed account of How the work was planned and any specific safety instructions that were m the Joo Plan. This mfor--atior. may oe obtained in a accurate meeting.) 4. if personal injuries or death result from an incident, the eye witnesses should be asked to relate whatever oart they piaved in rescue operations. They snoutd be asked sucn questiors as whether or not the vi'ctim was conscious or unconscious, whether his eyes were o'oen or dosed, wnetner his skin color wes normel. gray, dark,j or otherwise aonormel. They srouio oarticularly be asked wnetner the accident victim uttered any sounds after the incident. The eyewitnesses sncuid limit memselves to what they saw| and should not be asked to make a judgment as to negiigancal 5. Ouring the establishment of facts as outlined above, bring out such factors as age of employee, length of experience in me type of work he wes doing, service on the project. His injury -ecord, and all other oerrlnent information which will serve in formu lating plans for the prevention of similar occurrences. 6. Photographs should bt taken whenever possible. Assure that time and conditions are noted and how these conditions differ from those at me time of the incident. The pnotograoner snould be careful not to take pictures which may distort tne view bv unusual camera angle. ; 7. Statements from witnesses should be taoe recorded if oossibie. They should be told that their statements are to be recoroea, aftar being given an oooprtumtv to object. 'f mu procedure s questioned, exdlain that'statements are being obtained f*cn "any peooie; and it is desirable to be able to oiey the tapes over again later, if necessary, to help keep separate tne facts observed by different peojaie. DUP 0912032 *2-- DU 029613 Sect on D Par 7 Page 3 of 3 After trie recording is made, offer to olav it back to trie witness. The taoes snould be sent to counsel m tn# Legal Oeoarrnent. Do rot t-anscribt the recordings. Your -eoresentative in tne Legal Deoartment snould be contacted as soon as oossible for further guidance. 3. Peauests to take oictures. received from authorities wno are legally emoowareo to 'nvestigate:accidents tstate. county, city, etc.:. ;rouid be granted; however, someone srould be assigned to accomoany them to ooserve and protest anytning unusual about tneir conduct. Any other request for pictures snoutd be re'er'ed to trie rVilmington Office before 'eauest s granted. 9. Sased on t"e complete assembly of `acts, steos to arevent recurrence snould be formulated.; 1 S. WRITTEN REPORTS REQUIRED 1. it will be tn# resoonsibility of the Safety Supervisor to orecare a detailed summary of the compfeta nvartigation and forward a cooy of this summary to reach the Plaid P'Oiect Manager's of`ice not attr than forty-eight (48) hours 'ollowmg tht accidant. One copy to oe forwarded to tne Division Safety Gffice. 2. Peoorts required by tne Company or other organizations o`f t-a site are iisttd and described in Safety and Pire Protection Division Bulletin *422. i See also Section C, Part 2. of this manual.) 3. ' Some Day" ' Your execution of the "Some Da/' `ilt forms in ail alleged or suspected false claim cases is an .important detailed responsi bility necessary to successful defense m future litigation. 1 Beftr to Section C. Part 9, of Brown Book.) DU 029614 Sectio- 2 =art3 Bage 1 of 1 RESTRICTED WORK CASES The 'ollowing outiires the procedure 'or control of Restricted .Very Cases. When examination byjtne Du Bont Medical Staff indicates rat any workman on the Du Pont payroll has received an occupational rijrv which is not generally incapacitating, the following procedure wih aopiv, A. After the Medical Department has comoiled me necessary reccrcs and notified tne Safety !Department, the mured employee snail oe instructed to report to nit superintendent. 3. The Contractor's Superintendent will talk with the emciovee regarding cause of injury and explain mat tne course of action oeing taken is for the employee's welfare. C. The Contractor's Superintendent and Safety Supervisor wiil sna-e 'esponsibility for assigning me employee to a ,ob wnere a regular craftsmen is now being utilized to do similar work. A daily cnecx snail be made to max* sure mat tne employee is aoie to perform effectively. D. The Medical Department will be resoonsible to see that m rjured follow* hi* re-treatment! schedule by notifying the emDiovee's superintendent as to anV delinquencies in return for smeared medical treatment. The Medical Department will discharge tne patient for regular worx at the earliest possible moment. Malingering and chronic' cases are not to be interpreted as "Restricted Work" cases!and will be Classified for oenefits. as provided by the Workmen's Compensation Law. No employee is to be retained on the sit# if n* is incapable of performing tasxs in line with his clarification or fails to reepond to treatment m a reasonable period. : . The Safety Department will record all "B*nricted Wont" cases as to employee's name, number, date of origin, progress, unusual incidents about the case, ahd date of discharge. F. This procedure does not ;in any way conflict with the standard Du Pont Company clasufications for injuries outlined ,n Suiietin No. 422. G. Tabulatable major injuries generally involve <ost time: there'ore the injured goes on compensation oecause of extent of aisacmtv. Other injury cases will be decided on the oasis of work avauaoe, type of injury, cause of injury, ana similar considerations. DUP. 0912084 DU 029615 Sect'on 0 Part 9 Page ' of 2 CONSTRUCTION EQUIPMENT - CONTROL St INSPECTION a. SCOPE ; V Construction equiomert 'or purposes of this procedure shall in clude all cower-driven equipment or manually-operated eauio- -rent wmcn, Sacause of its size, the nature of its work. or its -retrod of ooeration, excludes it from the hand tool category. sor examoie; cranes, trucks, fork lifts, ironworkers, power oencers, scooters. | 2. Coerators. -egardless of other insoections. must make a daily cnecx o' brakes, horn, lights, clutch,steering, and ether cevices required fcr safe ooeration. i 3. RESPONSIBILITIES . Procurement -- :ne reoresentative of Construction management m cnarg* of the ourchase or rental of equioment is responsible `or establishing with the vendor minimum standards with which the eouioment must comoly. ; (Wilmington Contracts Office end/or Field) 2. Inspection - Maintenance - each Contractor's Superintendent snail be made fully responsible for: (a) inspection of equioment orior to cutting in service, ,b) regular montnly insotction and -eoair of all equipment in his craft. Written records will be xeDt by tne msoecting crafts covering the inspections of eacn ecuio- ment pieca. This function will be coordinated by tne Field Superintendent. All power mechanical equipment will nave eviaence of what carts were inspected, who inspected tham, and whan tnay were inspected. j 3. Contractor's equipment must be checked for compliance with safety standards by a competent oerson before the equipment is placed in service. C. CONTROL Control of equipment includes tire protection, repair work, and prooer use of the equioment on every task. The suitability of the operator for tne equioment is vital. His reliability, exoerience, and receiot of complete instructions cannlot be over-emohasized. Following s a hst of mportant details applicable to tne safe use and operation of equipment - botn Du Pont and Contractor. 0912085 'j.n DU 029616 Sector 3 Parr 9 Page 2 cf 2 1.1a) lb) !c) id) Need`or a signal Tan. True* driver must isav# truck cab while true* s bemg oaded by means of oower equipment. Evidence of complete and periodic .-scection must oe suomitted as requested, 'usually mortniy Live boom equipment ;$ not acoroved for _se ,,rcer an/ conditions. ; le) Lights, torn, mirrors, wirasnieids. oraKes, and sim-'ar oev.ces must be neot clean and m good cc-cition. (f) Capacity of cranes, method `or charging crane oocrrs, 'eveiing of cranes, must oe carefully considered. lg) aefueling ard 'ubiiication locations arc Drocedures must oe established. 2. Items to be insoected and at wnat `recuencv snail be listed an WM insoection cards. These cards will be olaced on me eojioment in a olastic envelope `or protection. ~he inspector will signify inspection by initialing anc dat.ng tne aoproorate column. DUP 0912036 2 71 DU 029617 Section D Part 10 Page ' z* 2 MOBILE CRANES - OPERATION & CONTROL A. RESPONSIBILITY \ EstaOluhing safe methods for the operation and control of cranes is tne responsibility of the Contractor^ Superintendent in charge, with consultation from the Safety Depiutment. 9. OPERATOR QUALIFICATION 1. The ooerator may possess no physical impairment or otrerwise limiting characteristics. | 2. The ooerator must be tested verbally and physically demon strate ms ability to operate the equipment to which ne is assigned - soth initially and periodically thereafter. 3. Recoras that snow the equipment; for which an operator is qualified must be kept by the Contractor s Supervision con ducting qualification tests. ; C. CRANE SELECTION 3 OPERA TION! 1. T>e crane must be of sufficient capacity and proper type (crawler or transit, mechanical or hydraulic) to fulfill all require ments of the work without endangering personnel or equipment. 2. Crane operation will be only at the direction of ONE qualified Signalman. ; 3. Outriggers on all transit cranes will ba sat and the crane leveled for all lifts. (Exception to this must ba approved by Project Management.) 4. "Walking" of suspended loads should be avoided. Where neces sary to do so, the following applies: (a) Investigate route to be followed for solid and level footing, ib) Tie load to the frame of the crane. (c) Personnel will not touch the load for any reason. Tag lines must be used if control In addition to Item 2 is required. 5. Weight of the load must be positively established prior to hand ling. Chtck brakes and machint stability when load is still only incnas above ground. j 6. Tha operator must not attempt any lift for wnich ha *eels conditions are inadequate. DUP 0912087 12*71 DU 029618 Sect on 3 Part `3 Page 2 o^ 2 7 A procedura for changing the crane boom will oe ceveiooed arc nciude a check u$t to oe used and signed oy tne ;ore-ran supervising tne work. '. 3. When leaving the control statior of a "acrine, the ''cl c-.v ~g precautions should be observed: . ai Oisengage the master dutch or snut off :~e ergi-e. b) Lower Ducket or crane 'oao to g'Ouna. c; Set safety pawislor all drums wnere these are manually operated. : di Set tne swing lock or swing Drake a^a Doth traction p-aos arc, or ocks to prevent macnine --ovement. 3. Avoid sudden siods and starts. '3. 7~e noist line must oe Vertical before starting the -tft. *'. Crane loads ard boomsjmay not sw rg over oersomei. '2. No one is oerrmtted to ride tne hook or oad. `3. T^e Doom hotst drum1 sawl snouid be er.gaged sz 3-\ z ^nes exceo? when lowering t!?e boom. '4. Do not get on or off a macnine when it is in notion. No ad uStnent, reoair or lubrication permitted on moving ~'acr -e-y. "5. Work within 15' of electric lines requires soecial crocacure see Brown Book - Section 0. Part >3). 16. A tagiine is required on all loads. , . '7. No tool boxes, oil cans.'.cnoker racks, water coolers, or s.m'iar additions may be placed in the ragius of the swing of t-e counterweight wntre a .person could conceivably be crusned. OUP 0912088 13 DU 029619 Section 0 Part 11 Page ' of ' CRANE WORK NEAR OVERHEAD ELECTRIC SERVICE LINES A. If any pert of a crane or similar equipment must be moved witnin fifteen US) feet or less of any electric service line, the following must be done oefore proceeding: 1 1. The Contractor's Superintendent ml charge of the equipment, the Contractor's Superintendent in charge of work, the Electrical Contractor s Superintendent, the division Engineer, and the Safety Supervisor are to be contacted. 2. T^ese individuals will decide whether.: (a) the power is to oe cut off. ib) the crane is to be grounded,; (c) if an Electrical Depart ment standby man Is necessary, and (d) if protective equipment* must be worn. | 3. Written aooroval to proceed with the work will be given oy the committee outlined above, aftar all precautions specified on tne oarmit have been enacted. 9. No crane snail be operated under these conditions unless: 1. A signal man is prasant whose sola function snail be to assure that clearances are maintained. 2. Signs and barricade* are pocted around the crane, warning personnel to stay clear. : 3. The crane operator is tne only person on the rig. C. Cranes or other equipment having booths should not ba barked over nfgnt or over a week-end directly under any high tension line. Booms must be lowered or tied off, using load line. 0. Precautions noted in this procedure apply to ail electric service linea. Similar considerations should be; given to piping systems which contain potentially hazardous materials. E. Corract idantificaticn of all overhead electric service linaa is vital, sinca there is considerable resemblance between some high voltage lines and "ttlepnona" lines. i All crane operators will ba instructed to stay on tha rig in casa of contact with any electrical line. Men handling tag linn or artaenmg or diaeorrteting oadf must tar tastad Linemans gtovu, of adaouata voitaga rating, with orotaetors and rueoar footwear. DUP 0912089 12-71 DU 029620 Section 0 arr 12 Page 1 of 5 MAST CRANE OPERATING PROCEDURE 't is the intent of this procedure to explain the siafe operation of Mast Type Cranes. Certain portions, particularly the daily cneck list, must be adapted to the specific crane being used. A. GENERAL 1. A soeciai safety holt will be provided *or oersonnel climbing to tne crane cao, ,nd no one wtil be permitted to ciimo the mast crane ladder without wearing this belt except m extreme emergency. ' 2. Generally, only omt person wiit be permitted m the cab of the tower crane, cxcc/titions must have the approval of tne Con tractor s Superinionuent or nis designate. : 3. All loads must be moved gradually by the! operator. Accelerate and decelerate ail motions gently. 4. Loads must be lifted with load line only. Do Mot "boom up" for initial lift of loads. 5. Do not hoist loads ut an angle. 6. Do not swing any load over any personnel at any time. 7. Communications from the people using the crane to the operator will be accomplished by two meins: (a) Visual -- where standard crane signals will be employed. Signalmen snould wear "Da Glo"; giovee for oerter visibilltV- ' (b) Oral communication -- is provided through a closed circuit telephone syetam. Picking up any one of the receivers m give* instant communication with the ooerator. It is intended that a responsible memoti' of tne gang using tne crane will be on the telephones yvnile the crane is in use. These oncmes will also allow for'the ooeration of the crane m areas not visible to the operator. To make full and safe use uf mi* arrangement, signals snould be trans mitted to thu operator through a combination of visual and oral communication. I 8. The attached sketch shews the load cabacity of this crane which gives the satu working load at tne aobropnate radii. These safe loads will not |;( exceeded. (Insert sketch appropriate for crane being used.) ' Du* 0912090 `2-71 DU 029621 Section 0 art 12 Pag* 2 of 5 9. When wind velocity reache* 30 MPH, as measured by an Anemometer mounted on tti* mast crane, crane operator will shut down crane. ; 10. Provision must b msd* to remove the crane!operator from the cab in case of an emergency. 3. OPERATOR-PHYSICAL FITNESS ; The Contractor's Superintendent or his designate will be re sponsible to assign an operator to this piece of equipment who can pass necessary requirements and is qualified to operate a crane of this nature and capacity. in addition to this basic requirement, the Safety Department will arrange for the selected operator to take the following additional physical examination: : All available medical records, including all phyifcal examinations, ail laboratory, X-ray, and other special examinations, ail first aid records, and all disability wag* records, will be examined, t. Vision must be 20/20 in both eyee with giaease. Depth per ception must reach 70% stereopds by Keystone visual test. Peripheral vision must be as near normal as can be detected by rough eye motion testa. 2. Hearing must be good enough to detect normal; spoken voice at 6 feet in on* or both ears. Thar* must be no evidence of ear diaeese or balance center disease. ; 3. Medical history and sxamination may not include any evidence of cardiac, vascular, metabolic disease, or other conditions which might cause sudden lose of conecioufneee, lost of co ordination, or impairment of judgment. 4. Physical examination should not reveal any limitations of ability to move the head, neck, torso, or extremitiae, nor should there be any apparent loes of coordination or groat slowing of reflexes. 5. There should be no history of nervous or mental disorders. Specific reactions of the employe* indicating unstable tem perament, mental immaturity, excitability, irresponsibility, or lack of adaptability must rest with supervision,; as they art not usually observable during short medical contacts. 6. There must be no history of uncorrecttd conditions, or ohysicai evidence of such conditions, as will be irritated or aggravated by long periods of watchful attention, prolonged sitting, or intensive concentration. : DUP 0912091 1J-T1 DU 029622 Section D ?art ' 2 age 3 of 5 The results of this examination are to oe made i part of his medical record history card. I C. CRANE OPERATION - Daily Procedure ; Note: The same steos will be followed after any maintenance work Has been performed on the crane, requiring a shutdown of the unit. Prior to ~ountmg cab: 1. Maxe visual irsoection of: 'al All tower and boom bolts in position. : 3) All oms and Iock pins in position. ; 'cl Check trail caole to determine amount of twist. Twist snouid not exceed one lap. : 2. When conditions of 1-a, o and c are satisfactory, turn on power at main switch. 3. Climb aboard revolving frame. Be alert for any rotation of tower and counter-weignt (revolving frame) due to wind. 4. After aboard, matte visual inspection of machinery. (a) No foreign objects on cover or ceble drums. bi That cables are coiled prooerly in drum grooves. (c) That boom ratcnet and pawl art free of ice, snow, or foreign objects. , 5. Close circuit breaker* on the A.C. cabinet (stenciled "AC Cabinet"). Pour switchee involved. fl. Turn swing brake hend crank all the way out (counter-clockwise to set swing brake). (Brake is off at night to oermit weatner vaning). Use care not to sheer stop pin. ; . 7. Cheek condition of rungs on tower ledder. ' 8. Fasten safety belt and cautiously climb tower. 9. At top of tower, fasten cab safety belt prilor to disconnecting crane safety belt. ' 10. Proceed into cab and close door. Remove cab safety belt and secure. 11. Determine that all control levers are in neutral. Deoress in order: (a) Load limit reset. ! (b) Start button - this will start motor generator set. DtJP 0912092 '2-7i Section D Part 12 Page 4 of 5 '2. Check all limit switches: ' (a) Cautiously hoist load line hook to maximum height so as to contact limit switch on aoam. Hoisting motion should stoo. ! !b! Check boom hoist drum locking pawl. 'cl Cautiously raise boom to maximum angle. Motion should stoo at approximately 68 degrees, 'where applicaDlei d) Cautiously lower ooom to minimum angle. Lower motion snouid stoo at approximately 15 degrees, (where aootieablei (el Make one full turn (making jure everything is clear) in each direction. I (f) When all above are complete, sound horn to check horn and signal crane ready for operation. j ig) Position hook over standard test block, and attempt to lift. If load limit switch does not function, shut aown ail operations. | When leaving crane for any reason: Oo following in order: 1. Lower boom to lowest working position. 2. Raise hook as high as possible. : ', 3. Rotate crane 360 degrees (one full turn to mak*`sure all obstruc tions are clear). Return to original position. This means return ir reverse rotation to prevent lapping cable. , 4. Depress stop button. Put all operating controls in neutral position. 5. Close cab windows. Fasten cab safety belt. 6. Go out the door and fasten crane safety bait. Remove cab safety belt. 7. Qose door and descend cautiously. 8. Turn off power. 9. Raise** swing brake, allow machine to weather vane. 10. Check cable for twist. Cable should not have any twist at night or when unit is shut down. 11. Oescand from crane swing platform. 12. Lock out main switch. A "pre-flight'* check list for crane use is shown in Section N, Part 12. ) Dup 0912093 1271 X)\j 029624 Section D Parr 12 9age 5 of 5 Daily, the PEO foreman and ooerator will go through this check litt end initial each item as being satisfactory for ooeration. This list will also be used at any t.me crane is started after a shutdown. The PEO foreman ana Contractor's S-iperintendent'.wiH sign this report ano forwara aaily to the Safety Supervisor. Dup 0912094 12-71 DU 029625 Section 0 Part !3 ?ag I of 5 RAOIATION HAZARD CONTROL FOR X-RAY AND RADIOISOTOPES SCOPE i>is sroeedur* coven the control* to be followed for any X-ravrng or radiographic work performed for or by Con st,'notion at this sit*. ' A. RESPONSIBILITY \ . The Construction Engineer will be responsible for all radiographic work oerformed 'or or oy Construction. The Radiation Protection Officer of theCoerating Department will be fully advised in advance of all proposed radiographic work. The; approval of tne Field proieci Vanager or the Assistant Field Proiect Manager will be 'equired oner to the initiation of any nfcw pnase of this work. 3. CONTRACTORS : Any proposed Contractor for this type ,work must furnish the following information wnen bidding on any radiographic work at tnis site- | 1. Contractor's State Department of Health license number 2. Type of radioactive source to be used . 3. Size of radioactive source to be used : 4. That he will be fully responsible for the1 badging and protection of personnel and that maximum radiation received in any period will be m accordance with Federal and State Government requirements I 5. The type camera or source handling facilities to be used 3. References on work performed for others C. COMMUN/CA TIONS \ At least two (2) days prior to the starting of radiographic work, the Construction Engineer will furnish die Plant Radiation Pro taction Offictr the following information in writing: 1. Contractor's namt : 2. The type and size of source tobe used : 3. The exact location of the work j 4. The date and time of starting and stooping work 5. The location of the barricade to be erected 6. Any Construction personnel that will i enter barricade during radiographic work ! DUP 0912095 12-71 jyU 029626 Sect.cn D Pert ' 3 =sge 2 c; 5 At the same time the above 'nformation will be transmitted to ail key members of Construction Supervision. In the event tnere is any change in any of the above information at any time, tne Plant Radiation Office and Construction Super vision will be notified in writing. ' Under no conaition will any radioactive source to be used by cr *or Construction oe brought on tne site without onor aooroval of tne Fieia Project Manager, or in ms aosanca the Assistant meid Project Manager. . 0. transportation 1. Transoortation of Radioisotooes : 'a) The contractor is responsible: for all -andling of radioisotoces within the project boundaries. TWs will .nciude: ! 1) Proper shielding of carrying containers (2) All vehicles used to transoort racioisotopes on tne project shall earn/ "Danger Raaiation" signs and danger flags or reflectors to be used in case of breakdown. (3) No racioisotooe sources: shall be eft -nactencied except in transportation venicles or aesignatta storage areas. :I ,b) All Contactor personnel transporting radioisotopes will oe orovided with film badges by trie Contractor. E. STORAGE ; There will be no storage of any radioactive source on the site without prior approval of the Field Project Manager or in ms absence the Assistant Field Project Maneger and the Plant Radiation Protaction Officer. At tirrie of aoproval for storage of any radioactive source, provisions' for approved storage ares will be made. : F. BARRICADE AND SIGNS \ The ConstructionSupervision will determine the area to be barricaoed in view of the size of source to be used ana will erect a barricade of sufficient size so that trie estimated radiation doses will not exceed 3.0 MR/hr. above background at any point of DUP 0912096 12*71 DU 029627 Section D Part 13 page 3 of 5 its perimeter. 'see Exhibit i for method of calculation), prior to removing tne radioactive source from its shielding container. Approved "Radiation Area" signs will be placed on the barricade at conspicious places and at all prooaole entrance points. The wording and symbols on these signs will be in magenta or ourpie on a yellow background. A red blinker light will be placed on four |4) sides of the barricade, at all probable entrance points to the barricaded area and one as near as possible to the radio active source. Immediately after tha barricade, signs, and lights -ave seen erected ard prior to the unsmelding of the'radioactive source, tne Construction Suoervisor or his designate will make a cnecx to assure that no uroaoged Construction Personnel are within tne barricaded area. : The radioactive source will then be unshielded and a radiation survey made oy the Contractor to assure himself that all portions of tne barricade are outside tne 3.0 MR/hr. above background. At tne time of the initial set-up for radiographic activities, tne !ant Radiation Protection Officer, or his designate.; will maxe radiation survey of the limits of the barricade with' the radio active source fully exposed to assure that tne radiation level is 3.0 MR/hr. above background or less at all points.! After full aoproval of the barricade is given by Plant Radiation: Protection Officer or his designate, radioactive work by the Contractor may begin. In the event the radioactive source is such a size that bar heading to 3.0 MR/hr. abova background limits is not possible, or hedging of Construction personnel is required,' a special procedure will be written by the Construction Supervisor and approved by the Field Project Manager, or in his absence the Assistant Field Project Manager, prior to beginning |any radio graphic work. During subsequent days' work, providing the same radioactive source is used in tne seme location within the seme barricade, the Contractor may start the radiographic work after hit radiation survey and prior to tha radiation survey by the Plant Radiation Protection Officer or his designate: However, the barricade radiation survey to spot check radiation readings will be made early in eacn day's work by the Plant Radiation Protection Officer or nis designate. These readings along with tha barricade, sign and blinker light locations will | be placed on tne daily iog. If the barricade s m such a location that it can be 'eft n place after the day's radiographic work is compieta. the signs and lights DUP 0912097 2-71 DU 029628 Secron D Part -3 Page 4 c` 5 ,vnl os 'sr-ovsc. ` me oarr-cace wnl r:er*Ve wm any work to 1 oe oercr-ied cetween periods of racicgrabnic work, me Pam- cace w.i oe 'emoved. i ' 3. 1SCCPQS AND PE3ORTS ! a 3<8tcr, of me oar^xace will oe orawn and ail survey readings 'eccrcea. a so to oe sncwn on tnis sketch will be approximate : leaders of -sciatic" war->.rg s.gns and blinker lights. 3ncr to oorrcieticr cf eacn day's radicgrabnic work. :->e Daily ' 3ac.ogracr'C _og wi, oe "ade out. ;See Section M T-is og wll oe s crec oy me Supervising engineer and me, Contractor oer^erm- rg ;ne wcrx. ~'-e Caily Radiographic Log along win me 3a--i- oace Ciagrarn wii oe distributed daily by t.oe Ccrst-ucticn Sng reer as'oilcws. \ Cn.e ': oooy tc toe F'eid Suoerirtendent's fi'e. One '' ooov to ne Contract Hngmeer ; One 11 cooy tc tne Safety Oeoartrrent ' One '! oooy tc tne Plant Radiation Protection Officer i n tne event o` any -i-usual ireident or activity in any way raiateo | to tne radiograomc wo rx ov ne Contractor oemorrnirg me -acio- graoric wont, any P'ant Personnel or Construction Personnel, tne Construction Sucervisor, and tne Plant Radiation rotectich Qf'icer or -is designate will be notified immediately. The Con struction Sucervisor will immediately "otify the" c:eld P-o>ec: Manager or nis Assistant. Any incident will de.detailed 'uiiy m tne Daily Radiograpnic tog. i Any fme the radiation level reacnes or exceeds 2.0 WR/hr. a: tne perimeter of tne Barricade. tn# Contractor s employees performing the worx will enter on tne Radiographic Daily Log tne total time of such exposure. ; H. FOLLOW-UP i During portal Construction working hours, a continuous patrol | by tne Construction Supervisor or nis designate wni De maintained outside the oarricade. After working hcurs [this patrol wiil be made periodically o-rmg tne -aoiographing. ; DUP 0912098 DU 029629 Secticn D Par: 13 3 age 5 of 5 EXHIBIT I "'ie .-aoiation aose rare `ron an unsmelded radioactive source deoersds cn the tyoe ard strength of tne source and on the distance from the source. The restricted area requiring a barricade around its Derimeter is arv point wnere tne dose rate will be greater than 3.0 MR/hr. Since me dose rate s inversely orooortioned to the square of the distance then R .do)2 Ro id)2 '/.here RO * the aose'ate at distance do R the dose rate at distance 0 : i , rhe oroduct of Rodo2 s constant for any given source and gives the ccse r;te at un t distance, '"he Rodo2 .'MR/hr. per curie at 1 foot) fcr tne mere common sources are as follows: SOURCE Radium 226 Cobalt 60 Casium 137 inaium 192 Rodo1 (MR/Hr. etr curie at 1 foot! 9.040 14.080 3.440 5l ,920 ~herefare the overall basic formula for a particular source would be R Rodo2 X C wnere R dose rate ; d2 - ; d distance in feet c Number of curies in source Rodo2 Constant for source Therefore distance to oarricade for a particular source is d- / Rodo2 X C R EXAMPLE , At whet distance is the dose rate from a 1 curie iridium 192 source equal to 5 MR/hr? Rodo2 - 5,910 C 1 curie R - 5 MR/hr. ! R Rodo2 x C or d / Rodo2 X C ; d2 R DUP 0912099 d * / 5.910 XI* / 1,182 * 34.4 feet tJ-71 DU 029630 Section D Part `4 . Pag# 1 of 2 TRANSPORTING PERSONNEL, MATERIAL. AND EQUIPMENT Tbs following practices are to be enforced: ; A. TRANSPORTING PERSONNEL AND MA TERIAL I. If it is necessary for employees to rid# in the back of a loaded vehicle. Contractor's Superintendents will give aporoval ana assume responsibility for their safety. Personal inspection of the oaced vehicle, to aeterm.ine tne possibility of load's roiling or shifting, is reouired and may be delegated to the foreman. 2. 't employees must ride in tne back of a dump truck, tne bad must oe secured to tn# frame of th# truck. Running boards may not d# ridden. i 3. Employees must be seated, with arms and legs within the con- f nes of tne truck. Venicles regularly used to transporting per sonnel must be eauipped with seats and e safe means of mounting pr dismounting from beds. Employees may mount or dismount vehicles only when fully stopped. ; 4. Power equipment "personnel platforms" must have access steps, hand rails ichain), and a secureabla gata. ! 5. Personnel are to vacate all vehicias being loaded bv a crane, backnoe, shoval. etc. Exceptions to tms.wiil be made by the Field Suoerinttndent or higher authority.; 6. Loads extending beyond the oed of a truck or wagon are to be flagged or marked at night with red lanterns or clearance lights. Loads are to be secured to prevent any mbvement. 7. Only three (3) people may ride in the! cab of a truck. Seat belts must be used. ; 3. Drivers art responsible for their vehicle and oassengers. Drivers must be familiar with and comply with state and project traffic regulations. 8. EQUIPMENT REQUIREMENTS 1. All vehicles used off Plant will be equipped in accordance with Engineering Standard S9G. (a) A non-glare rear view mirror. (b) Left-hand outside rear view mirror. \ . (c) Seat baits to accommodate all passengers. (d) Turn signals j. (a) In the absence of built-in flashers, flares must be provided for emergency jse. Flares should be placed 300' behind and 100' in front of disabled vehicias: DUP 0912100 12-71 DU 029631 Section 0 33rt '4 page 2 of 2 9' -ack = ..gnts, ,f ,sed at mgnt. > '> Snow c?;rn vnerf3' iViSi0'1 a03TM.d) ; Ail eoL.o-en'ann 'a * confl,t,on* "arrant. `a d 28v,c r9auireo oy state Law OUr 0912101 >2 71 DU 029632 Section 0 3ar: '5 Page 1 of i PARKING LOT SAFETY Parking lots are orovided for tne convenience of a-nolovees. ~~e `oilowing rules of conduct are recommended to minimize inconvenience m tneir _se. Varying Plant conditions and locations wtll 'equire different layouts. Standard C7R should be used as a basic pattern. A. PEDESTRIANS ; '. Parking tot problems are generally the result of a breacr of rules and regulations and not the physical avout of me lot. Therefore pedestrians should use designated walkways. 2. Always waik - NEVER RUN. ' 3. Keeo alert `or moving venicles at ail times. 4. Load or unload venicle only in DESIGNATED areas. a. DRIVERS 1. Always antar and leave the oarking lot along prescribed routes. 2. Follow posted speed limits and oe' aiert for pedestrians pedestrams have the right of way. . 3. Pick uo passengers only at designated points. 4. Be courteous. Avoid cutting in front of vemcies and causing loose gravel or shell to fly. | 5. Always look before you back your vehicle. 6. Clear windows and tail lights of obstruction oefore.using vehicle. C. LIABILITY ; I.Du Pont will not accept responsibility for irjury, property demage, theft, or any other loss incurred in oarking lots. DUP 09121C2 4.70 DtJ 029633 Section D =art IS Page 1 of 3 WORK PERMITS AND FLAME PERMITS POLICY | Th# ooiectives of this procedure are to safeguard personnel: I. in areas wnere ooerating equipment -nay contain Hazardous materials. ; II. Where construction worx creates a hazard for Ooerating oersornel. III. Where activity must be coordinated and/or controlled because of tne complexity ofeitherooeratton. I IV. in radiation areas. V. Curing tne oer'crmance of anywork where ooerating condi tions require special safety precautions or fire prevention measures unfamiliar to construction personnel. A. TIME A,VO SCOPE CP APPLSCA TION \ 1. This procedure will be olaced in effect upon mutual agreement between the Construction Engineer and the ^Operating Super visor of tne area, "he date selected should anticipate the actual necessity of construction personnel having to:ootmin work per mits because of one of the five objectives above. 2. Areas wnere the orocedure aoplies will aiso be determined ,ointiy Dv tne Construction Engineer and tne`Ooerating Super visor of the area. These areas must be clearly defined. 8. WORK PERMITS \ I.The work permit Isee Section N) is to be`initiated by the Construction Engineer in charge of the work and must be* approved by the Ooerating Supervisor or hilt delegate in tne Building or area m wnich tne worx is to be performed. 2. The Construction Engineer will fill out the worx permit form down througn 'Description of Work". Sufficient detail should be given n the description to aefine the scoot of the work and the most hazardous ohases. The remainder of tne permit will be `illed out and signed bv the Operating`Supervisor or his delegate. The Construction Engineer will then sign the permit at final authorization to begin work. 3. Sufficient copies of tne work oermit form are to be properly comoieteO ana s.gnea so that one cooy may oe retained by the1 DUP 0912103 1 2*73 DtS 029634 Section D Part '6 Page 2 of 3 Operating Supervisor. one oy re Construction Engineer, ana one oostea m me area. 4, The Construction Engineer is to retain nis exoired permits until ail work is comoteted in the 'oermit" area. ; 5. The wo'k perm-t form provides a space for the Operating Super visor to note any soecial precautions necessary before or during me work. :t will oe tne joint 'esoonsibility of the Construction Engineer and the supervision of the craft !sl involved to include tnese snecal safety precautions in daily instructions to ail emcovees rvoived m the work before tne work begins. 6. In tne event t~at certain tests or cnecks for contamination or other nealth hazards art necessary, the Technical Section of the Ooerating Department will provide such service, or adequate parallel arrangements are tobe made. ' 7, All crafts must check out their work area prior' to starting and satisfy t.nemseives mat all precautionary measures nave Dsen taken. ' C. PROCSSS ANG PIPING ' : 1. No construction mecnanicmayooen any process or service pipe line or piece of eouipment until the line or equipment has seen cleared by tn* Operating Supervisor of the building or area in volved. Clearance by Operating Supervision includes decontam ination of the systems. The first joint in the line or equipment will be opened by Ooerating personnel to demonstrate com pletion of this phase of work. i. 2. In clearing work for construction, the Operating Department will tag and lock all valves and switches concerned;in accordance with their procedure for locking and tagging, after which Con struction personnel will attach their tags and locks, in accor dance with the Construction Oanger Tag Procedure. When the work is completed. Construction locks and tags will be removed, after wnich the Ooerating Department may remova their locks and tags. D. POWER-DRIVEN EQUIPMENT j 1. On dismantling or shutdown of electrically-operated eouipment, the Ooerating Department will ooen switenes. After Construction DUP 0912104 210 DU 029635 Sect;or D 16 Page 3 of 3 ~as ascertained mat fuses or "eating elements are removed and -as placed its Iccks and tags, tne effectiveness of me lock-out snouid oe checked bv attempting to start the equiomnt. A t"orougn check is required to ascertain mat all interlocks or dual :eeds are de-energized. ; 2. On work involving equioment driven by steam or compressed air, two valves oetween the Dressur sources and the equioment --ust oe closed, 'ocked. and tagged, or the lines diseonnecteo by the Operating Department before work is begun. FLAMSa 5PM/75 \i ', The Construction Engineer must ascertain whether there are any -estrictionscrnazarcs involved snouid welding/burning, cutting, or any otner "jt or soark-Droducmg operation be necessary. Smoking and maten carrying should also be checked. . 2. 'f certain fire orevention equioment or measures, such asextin- Guisners. air samoles. or water hose, are required, these shall be -oteO by the Operating Supervisor on the bottom portion of the work oermit under "flame permit". j' 3. If creeks are nc***ary for txolosive air mixtures, they should be mace oy the Tecnmcal Section of the Ooerating Deoartment or a ouali'ied service agency. T^e Construction Safety 0*fice should be contactea for advice on special information such as toxicity and flammability. PA DIA 71 ON CLSAPANCE \ 1. Construction personnel may not work in or enter any posted radioactive are* without the prior approval of tbe Field Project Menager. i 2. The Construction Engineer is to ascertain if there is any radio , active source within his work area. i 3. In the event Construction personnel are to perform work on any equipment or in areas containing radioactive sources, the Ooer ating Department will remove or snieid the source to reduce radiation to background level, remove or cover, the radiation signs, monitor the area, and sign the radiation portion of the work permit before Construction personnel eiiter the area. 4. Brown Book. Section G. Part 8 outlines procedure to be followed for setting uo ano controlling radioactive sources. : 3912105 '2*70 Section D Part' 17 Page 1 of 3 ANGER TAG, LOCK AND TRY PROCEDURE OUCY ' Danger tags and locks snail be used only to prohibit operition of a jaive, switch or piece cf eouiornent when injury or property damage could result from the operation. Mo work is to be done oh any ooerable equioment until operation of same is prevented by use of this procedure. A. GENERAL _ I ' Only the stanoara Construction Division danger tag will be used. 2. All tags will be dated, signed, oayroil number snown, and attached securely. j 3. Tags are never to be re-used, but destroyed immediately on -emoval. Mo alterations art permitted. A. Mo device snail be ooerated with tag or lock attached regardlasa of circumstances. ' 5. Mo person shall remove another's tag or lock unless the owner s off the site, then the Fieid Superintendent may remove the tag or authorize^ts removal. i 6. it is Division engineer's and Contractor Supervision's resoon- sibility that no work is oerformed beyond the protection of ocks and tags installed. | 7. Locks and tags are not a substitute for Industrial Department's -esponsibility (or breaking flanges, placing blanks, 'draining and otherwise dtcontaminating equipment or systems. I 3. Electricians will place "multi-lock" devices if other crafts are involved in the shutdown. : 9. Lines containing acid, volatile liquids, high pressure steam, and all electrical servicaa require LOCK as well as tag. ' 10. Tags required beyond one shift must be replaced bv the oncom ing shift or ov the Contractor's Superintendent* or Division Engineer if no work >s scneduied and tne systam remains shut down. In no case will tags be permitted to remain for more than 30 days. ! 11. On complex lockouts where many mechanics are involved, the Contractor's Superintendent* and Division Engineer, may, with tne approval of Proiect Management, jointly Dlace tags and loots in behalf of all involved; unlocking must also be cone jointly. *G* >* aaen ef<t n-'av o* d*tifntr0 cv tna Contractor i Suoanntinoant and aeoftv tM f *tw *r?et Martaf* to act n :n>ca0#e>ty ' DUP 0912106 '2-71 DU 029637 Section 0 Part 17 Page 2 of 3 3. CONSTRUCTION EQUIPMENT OR PACILITIES ' Siectricailv Ooeratea Systems ! 'a) Electrician coens switcri, pulls fuses, ptacies lock and tag, men tries to operate eauiDment. \ ip) Other mechanics place tags on electrician's lockout device. !c) Uoon comoietion of work, mechanics remove their tags. >a) ""he electrician .s tie ast to remove his lock and tag:ano after assuring that everyone isclear, ne will re-energize the system. ; 2. Other Systems j ia) Aoproonate ce'son de-energizes, tags, locks, and "tries" the system. ` 'PI Mechanics oer'ormmg work, o'ace their tags. 'c) Mechanics 'amove tags as work is completed and system is re-energized. ' C. OPERA TING PA OIL I TIES A NO EQUIPMENT : 1. Electrically Operated Systems ! (a) Plant electrician de-energizes system, demonstrating ac curacy to Construction electrician. \ b) Construction electrician ascertains that fuses have been removed: tags, locks, and tries the system. c) Other mechanics place tags. ; !d) Uoon completion of work, Construction electrician is last to remove nis 'ock and tag. I (el Plant electrician clears system and re-energizes. 2. Other Systems ; (a) Plant operator de-energizes system and placet locks and tags. | (b) Plant mechanics make first break of flanges, place blanks, " and demonstrate that system is empty and decontaminated. (c) Construction coordinator I Oivision Engineer or aoprooriate Contractor's personnel) verifies that system is de-energized and places his tag and lock. I (d) Other mechanics place tags, perform work, and remove tags wnen comoiets. j (e) Construction coordinator assures that system is clear, then removes lock ana tag. \ ' (f) Plant operator re-energizes system. ; DU* 0912107 3 71 DU 029638 Section D Part 1 7 Page 3 cf 3 0. SHOP EQUIPMENT ; '.The qualified operator of Construction Shop equioment may ock out his equipment to change tools, chucks, tlaces, and perform similar tasks. 2. A power disconnect switch must 5e provided for this purpose at or near the equipment, unless the aquipment can ae unplugged. ; 3. Pushbutton or butterfly controls mey not be used for ourposee of lockout. 4. A lock without tag may be used tor this ourooseJ 5. The aoove does not apoly to any maintenance or reoair wont that is done by other than the authorized oeerator. 5. LOCKS ,, t. Only individually keyed locks will be used: the key will remain in possession of the person placing the locks. : 2. A master serie* of locks to be used specificelly for lockout ~iay be provided to each craft tnet requires them. Master keys for tne craft will remain in the Doswssion of tne Contractor's Super intendent: grand master keys will remain in the possesion of tna Plaid Superintendent and/or project management, ?. HARMING j Any person who operates a valve switch or device to which 'Danger" tags are attached or nmova a tag without'authorizaticn will be subject to immediate dismissal. ! DUP 0912108 _ *.2-71 I i i | DU 029639 Section D Part '8 age 1 of i WORK ON OR NEAR ENERGIZED ELECTRICAL SERVICES This procedure estaoiis.nes me ^inimun requirements when work Is to be performed wnicn fails :n the following categories: 1 A, WORKING ELECTRICAL SERVICES WHICH ARE ENERGIZED iHOTWORKI ! 3. WORKING NITiN CLOSE PROXIMITY OR `ENERGIZED EL ECTR/CALS YS TEMS C. L'SE OF SWITCH 'HO Ti STICKS A. "HOT WORK" OEs!NEO ; The term "sot worK" is defined as: Anv work in jwhich any ex posed lumnsuiattd) part of any energized circuit must se touched with hands and/or toois or equipment. ; Generelly, no work ;s to be performed on any electrical facility which would fall in the category of "hot work", regardless of me voltage involved. There may be isolated instances, however, wnen because of Operating Plant considerations and requirements, it -nay be proposed or required by tnem that certain items, of "hot work" be performed. Before work of this nature is begun', the following steps must pe taxen oy Construction Supervision, unconditionally: 1. Work on Energized Circuits (a) The Division Engineer in cnarge of the affected area is to review and Question the actual necessity of the proposed "hot work" with the responsible Operating Supervision. If electrical service mterruotion is not possible and tne . electrical work must be performed "hot", tne Division Engineer will advise Protect Management. j (b) If the work is still deemed necessary following a thorough review by the Pield Project Manager, a specific pre-plan will be develooed tomtly by the Division Engineer and Electrical Contractors Superintendent covering all aspects of the proposed worn. Preparation of the plan snould include review of the proposed worn at the work site, thorough analysis of the specific hazards involved, .determination of tne types of protection (btanxets. line host, micarta, etc.), and establishment of personal protective equipment necessary. UP 0912109 12-71 DU 029640 Section 0 3art 18 3age 2 of 4 c) The pre-olan wit) be reviewed and aoproved by the Safety Supervisor. Field Superintendent, and Field Proiect Manager or Assistant. Prior to the Beginning of work, the PPM or AFPM will obtain tne aoproval of his Construction Manager and agreement to the pian Oy tne Operating Department. d) All supervision and~fhechanics in the Electrical Department wno are involved in tne work will be thoroughly instructed n each step of tne pre-plan to avoid the slightest; mis understanding and to insure the safe completion of the work. This is tne responsibility of the Electrical Contractor's Superintendent. 2. Exceptions -- (Items falling under "hot work" definition but excepted from "hot worx" reauirements) ( a) Testing -- (440 voits maximum! -- The usa of standard test ing instruments (approved by the Electrical Contractor's Superintendent) on energized circuits to determine voitage, amperage, wattage, etc. All oersons engaged in 'such activities will wear di-electric gloves of proper voltage rating, safety glasses, and long-sieeved shirts. Furthermore, no ringe, watcnee, kay cnm, metallic hata. or othar con ductive material* will be worn, used, or carried. . :b) Gang Operated Switches - -Opening and closing of, such switches) ! (c) Miscellaneous - Work on welding circuits not exceeding 100 volts DC or 80 volts AC, automotive ignition circuits, wet celt batteries, instruments operated by ary ceil batteries such as axplosimatars, flashlights, ate. 3. WORK IN CLOSE PROXIMITY OF ENERGIZED ELECTRICAL SYSTEMS ' f ua to tha natura of electrical work, it somatimaa becomes necasaary to work within closa proximity of energizad electrical systems. For the purpose of this procedure, close proximity is defined is: Any work which must be performed within fiye '51 feet ofen uninsuleted energized electncel system; work performed over such systems, regardless of distance, where tools or materials could be dropped and cause short circuits; or work which involves handling of long material wnich could come into contact with such systems. DV* 9l2Uo `.2-71 Section D Part 18 ?3ge 3 of 4 Examples of this type work would include electrical 'acks, sub stations, switcn gear, ugh lines, etc. I Any work that meets the definition of close' oroximity. as defined aoove, will require tne following preliminary steos: !a) The Division Engineer will write a "dose oroximity" job plan after consulting with the Electrical Contractor's Suoenntenoent as to the method and safety precautions -ecessary to accomonsn tne work. j (bl After the olan has been aooroved by the signature of the e:eld Suoerinttnaent, Division Engineer, and Safety Suoervisor, the PPM or A PPM will obtain approval from nis Construction Manager for work to start. : ic) The PPM's signature will authorize the Division Engineer and Electrical Contractor's Suoerintendent to proceed. Id) The Electrical Contractor's Superintendent, after thor- ougniy reviewing the written plan of work, the hazards in volved, and giving adeauete STA to the Foreman. will give a cooy of the plan to the Foreman. This will be the Foremen's approval to start tne work, la) All craftsmen mvoived must be instructed ; in all details of the joe plan described above. j 2. Plans will include a scnedule snowing the length of jtime required to complete the work, out in no case should permission extend for a period longer tnan one 11) week. j 3. Since close proximity work, as defined by this orocadure. requires the Construction Manager's approval,; tne "close proximity" job olen should be written at least five i5l days prior to the start of worx. ; , C. SWTCH (HOT) STICKS : 1. General -- ._ !a> Only fiberglass switch sticks are accaotable. (b) Switch sticks are to be stored m smooth, interior type storage canmsters. Cannister* are to be water tignt, or otherwise protected from the weather. ; (cl Fibergiav sticks snoutd be tested every five (5) veers. (d) Generally, sticks are not to be used during rain, heavy fog, or snow. Should the need arise, a special protectant snoutd be applied to the sticks to break up the moisture continuity (Ex: Dow Corning grease No. DC4 or DC5). ' DUP 0912111 12-71 DU 029642 Section 0 5art ',8 3age 4 of 4 . Use - ' ia) Before jse, "soect `or contamination. Remove con tamination with Tr ciene* or equivalent.) IWce tne stick witn a cry cioth. | ,0) Use of dielectric gioves is optional, depending upon the experience ana ;uagment of the user. , Minimum lengths of `ioerglass sticxs are: ! System Vpitage Minimum Stick Length j0 to 5 <V 5 to 15 <V 15 to 45 <V 45 KV ',,P ; 6' `3* i 10' : 12' Soecification `or 'uocer protective is as follows: ; _ ASTM | ANSI nsulatmg gloves Matting insulating aianxets nsulatmg rtooos nsulatmg L.re wose nsulatmg Sieeves D'20-63 O'78-24 01048-59 01049-59 01050-59 D'051-59 .6.5-'964 J6-7-51962 J0.4-R1962 J6.2-R 1962 -6.1 -R 1 962 .6.5-1962 DUP 0912112 J-71 DU 029643 aart 19 Pag# 1 of 3 PRESSURE VESSEL TESTING A. GENERAL ! 1. Pressure vessels. for ourooses of this orocedure, will include botn TC and oer"-anent equipment installations. ; 2. Testing falls m categories of hydrostatic and pneumatic. :N NO CASE WILL THE FIELD UNDERTAKE STRUCTURAL -SSTING. ALL "ESTS WILL 3E PERFORMED ONLY TO PROVE "HE 'NTEuRITY OF A SYSTEM FOR LEAKS. 3. Additional information may be found in Engineering Soec. SP1B. ;. 4. Definitions isee SPIB`or details) j ;a) CDerating (working pressure) refers to the maximum pressure to 0e developed in the system during operation. This is determined Dy sucn things as pump soutoff pressure, relief valves, rupture discs, etc. ! (b) Design pressure refers to trie design limitations of the $cctfication SP-U or P cod*). This m*y b considerably high#r than oDerating prtmir*. ic) Maximum allowable test pressure should not exceed 150% of design Dressure. B. TC INSTALLA TIQNS 1. Air Receivers \ (a) Receivers on all portable and stationary .compressors will receive hydrostatic tests to 150% of destlgn pressure prior to being pieced in service. i (bl Test will be performed by the vendor, or, by Construction " if site-fabricated. (c) Subsequent tests will be at the discretion of the Field Project Manager. 2. Relief Valves ; (a) Velvet will be calibrated and tested prior to installation and annually thereafter. j (b) The Pipe or instrument Department will be responsible for scheduling of tests and maintaining records. ovp 0912112 5.7 t DU 029644 Section 0 3art 19 3age 2 of 3 ;c) Relief valves must oe set to ooerate at the oressu'e whicn s stamped on tnem. ; >.d) Relief valves must oe sized so that their`-elieving capacity permits no more than a 10% rise aoove the system opera ting pressure. Consult with Cesign Division for saecific cetaiis. : C. PERMANENT INSTALLATIONS - 1. Vessels ; 'a) Inspection and testing 'S generally performed at the vendor's shoo and witnessed Dy the Inspection Section. A copy of their report is sent to the field site. 'bl F:eid tests snouid oe restricted to design; information and pressures previouslydetermined and certifies oy tne vendor and/or ASME codes. ,l 2. Piping Systems ; !a) Incremental tests may be performed hydrostatically by shoo doing the fabrication. ; b) Sy*tm c*t* may o oarformed *ydrostaticjiily or pneu matically afttr anentir system is installed. 0. HYDROSTATIC TESTS i '.These tests may oe performed to twice :.oe; design pressure !not to exceed maximum anowaole test oressurei .vim.out prior approval. ;. 2. Tests wnlch will exceed twice the design pressure reauire approval from the Division Safety Office or Construction Manager. : E. ""PNEUMA TIC TESTS ji PERMISSION FROM ^HS DIVISION SAFETvj OF = -C= AND' OR CONSTRUCTION MANAGER IS REQU. RED 30R ALL PNEUMATIC TESTS CONDUCTED ABOVE THE OPERATING PRESSURE OF THE SYSTEM. i 1. Procedure ; (a) Use th* 'orm croviced m Section N of me 3,-own 3eo<" at the site level. ~he engineer snouid come e:e m s n its entirety and submit ,t to the site safety office. After . DUP 0912114 DU 029645 :3a rt 19 ?age 3 of 3 'eview, a teletype snould be Dreoared including all infor mation ana oe signed by tne submitting engineer, b) The reauest snould also include; ! *) A/nether svstem is a new or revised; installation 2) Whether equipment u included : 3) The 'esutts of any prior tests, -f equipment s nciuceo >veraor's snap or tocat sue.) i 4) 3'0;ect -umber cl Cn new systems, the pipe specification sriguld pe tie Standard engineering Soecific Use Specification iSPU series) rather than project specifications or! "P" codes. If tne 5?U specification is not availaole. the maximum operating pressure and maximum allowaoie test pressure must oe given >n tne request. i d) On existing systems wmch have been altered! the allow- aole test pressure wnl generally be lower -than <vnen originally designed; therefore, tne field must contact tne Design Division to ascertain the rating for1 the 'avised system. 1 DUP 0912115 5-tl DU 029646 Section D Pan 33 Page i of i OPENINGS - FLOOR. WALL, AND ROOF EDGE Protection is required to prevent personnel or material from falling tnrougn floor ooening*. watl ooenings, or from roof edgas. stairways, elevator snafts. and tn* like. The protection may be guardrails, hole covers, or a combination of tne two. ; A. FLOOR OPENINGS - snail be protected in one of|the following ways: |' 1. Rigid guardrail and midraii of 2" x 4" lumber, 2" x 2" x 3/B" angle, or ivj" pipe, supported oy posts on 3 ft. canters with toeboard at least 4" nign. j 2. Cable guardrail and midraii of Vi" cable with toebcards. 3. Hole cover shall conform to the following: ; (a) Minimum of 3/4" plywood if one dimension is 18" or less. 1 (b) Two-inch material if both dimensions 'exceed 18": (c) Secured to prevent displacement . (d) Clearly marked with "Wole Cover" sign. ; 3. WALL OPENINGS - snail be protected as outlined in A above, if the oottom of the opening is less then 3 feet from the working surface. C. ROOF AND ELEVATED FLOOR EDGES - snail be protected in one of the following ways: ! 1. Perimeter guardrail, as described in A above. 2. Temporary, non-rigid barricade sat back from 'edge at least 6 feat. Section D Part 34 Page 1 of 1 EXCAVATION AND CONCRETE BREAKING A. SCOPE `.This proceour* applies to all excavations in the immediate vicimrv of existing underground services, Where there is the possibility of contact with energized lines because their exact location nas not been determined. I 2. This procedure also aoolies when breaking doncrett floors cr wails in the immediate vicinity of service lines.' 3. EXCAVATION WORK \ 1. Prior to excavation as outlined, the Construction Engineer ;s responsible for raving tre line and grade of the proposed exca vation cnecxed with all maps of underground .facilities to deter mine the type and location of underground interference. 2. The Construction Engineer will have the location and depth of these lines marked by stakes, indicating itype of service. 3. After all underground services have been cneekad and marxea, the Construction Engineer will isue e written permit to the foremen suoervuing tne worn, retaining one (1) copy. C. CONCRETE BREAKING \ 1. Prior to cnipping, drilling, or removing concrete from floors or other locations wnere service lines may be embedded, the Construction Engineer will check ell mepe end prints for the location of existing lino. ' 2. The locetioh end depth of such lines will be marked for the guidance of the craft performing the work. j 3. The Construction Engineer will Issue a written permit to the foreman supervising tne work, retaining one 11 i copy. 4. Proper liaison with affected operating departments must be established prior to start of work. ! D. GENERAL It will bt the Construction Engineer's responsibility to determine whether or not electrical lines can be de-energizd during the ex cavating or concrete breaking worx. \ If not, the following must be included as specific instructions in the permit: i 1. Grounding of tools 2. Insulating operator . DUP 0912117 3. Hand excavation to uncover interferences. 12-71 DU 029648 Section D Part 20 Page 1 of 1 LADDERS AND STAGES CONTROL AND INSPECTION A. CONTROL OR LADDERS ! Information for the safe use of 'adden may be found in the "Blue Book". From an administrative standpoint. the following controls are requirec: ! 1. Straight and extension ladders require a !6-foot length of ',i" rope (rnanila or synthetic fiber! soliced to the top rung. 2. Stra'ght and extension ladders require non-skid safety feet. 3. Wooaen ladders should be treated with a 'wood preservative at regular intervals tat least annually) to prevent weathering -- DO NOT PAINT. ! 4. Purchase and use only Company-approved 'adders. See engi neering Standard S3C. Wooden, aluminum, or `iber giass ladders are acceotable, depending upon application, but must meet specifications set fortn in the above Standard. B. INSPECTION OF LADDERS AND STAGES j A periodic inspection of ladders and stages' is to oe cerforrred Dy the aporooriate craft. Records of the [ insoections will be maintained. Each 'adder and stage will be marked with :ne date wnen the inspection exoires. 1 DUP 0912118 9-71 DU 029649 Section 0 =art 21 Page ' of ' NEW EQUIPMENT PRECAUTIONS Tn* worcs 'New Eauionent", as used in this procedure, apply to f'e >n/riai arrival of ail :/pes of toois ana equipment on tne Con struction site. I \o aquioment is to oe 'ecewed and aiaced in use until it nas Oeen ."orougnly .nsoected and tne necessary guaras; installed to ensure safe ooeration T'-e craft or department receiving the equiomant will oe 'esoonsinie `or complying witn this requirement >N NO EVENT s any oiece of equipment to oe o^ced >, ,,sa oecajsa : >s ".rgentiy reeaefl" _r:il it "as oeen thoroughly .rspectea ana the oroper guards installed. i DUt 09^1119 a 71 Section 3 Part 22 sage ? of ' VENOOR'S TRUCKS - LOADING AND UNLOADING -jading and unloading of vendor's trucxs must oe done either entirely Jv me venoor's employee* or entirely oy Construction personnel. Construction personnel should not attempt to unload any vendor's f-cx -ntn the vendor's employee ras opened and secured the true* coons or tail gates. i ` it s the vendor's responsibility to load or unload, Construction personnel snouid remain ciear so as not to oe exoosed to injury, ;n t~e event of an incident, if it is Construction's responsibility to oad or -nioad, tne vendor s employees snouid be instructed to remain ciear, ~he deoartment or craft involved wiil be resDonsible 'or carrying put this procedure without deviation. i DUP 0912120 DU 029651 33i"t 25 3age I cf 2 GRINDERS - PSCESTAL, BENCH AND PORTABLE a jE\s&i. ; ' Eac* 5--aicvee s 'asponsioie *or nspection of me grincer re is _smg to deter^Te c-r-ent inspection. proper wheel rom rating, proper washers prpue'w spaced work rest, and guards. 2 T-e `oi ow r-g t,ces :i presence a> 3esmoid orga" or Resmpid pond -v-'eel construction are listed ooPd) 'emforced vder o V.treous nnorgar c) bond 2. .`meet '3ting ~ust exceed t.ne '-axir'um potential 'pm of .tne gr noer on .vmch 1 s mOwnted. : ReCuCticr cf air pressure or volume to tne grinder is not an acpectace s-sst t-;e fc' a wheel of -equired rating.) Ail grinding and cutting wnee^s "ust nave rpm identification affixed by the manu'act.rer ; A. No special acaoters, aroors, or other improvisations are per-M- ted. nor nav more than on# wheel be mounted between a single set of Ganges. ; 5. Perk's ivasners snau oe used on all vitreous (inorganic) oonced .\nees. T~ese are rot 'equired on Resinoid reinforced /meets. 33per .vasners must se removed prior to installing Peru's '.vasners. Grir-aing iv~eels nave an affinity for Iwater. *mch can tnrow them out of oalance; therefore a wet!wheel should not be used unless it s designed for mat purpose. ; 6. All abrasive wnee`i snail be mounted between flanges *nich are at least 1.3 me ciameter of me wheel, rdr exceptions refer to ANSI 37.1 I 7. On all pcrtaoie too s. me control switch shall be 'distant pressure controlled witnout locx.ng pin. i 3. Wheels snouid oe steed m a dry place with constant temperature above freezing ana protected from pnysical damage whicn couid cause cracking. > 9. Guards must be mstailed and maintained, per A'jJSl 37.1 and Engineering StancarQ S2V. i B. PEDESTAL AND 3S\Ch QRiMOERS ; 1. A designated craft wu1 perform nitiai inspection and subsequent SUP 0912121 5 71 DU 029652 Section 0 Part 25 Page 2 of 2 'Maintenance of all grinder*. Installation must conform to engineering Standard S2M. Inspections will be made on an established scneoule and records maintained bv thi inspecting craft. 2. The inspecting craft will be responsible for installing all wheels and determining tnat tney are designed for the speed of the grinder. : 3. The using craft is responsible for maintaining the proper distance oetween the wor< 'est and tie wneei - 1 '8 inch! The work rest snail remain 90 degrees to tne tangent of the wneei at the point of contact. ! 4 Grinding is not to be performed on tn# side of the wneei. C. PORTABLE GRINDERS \ 1. Grinders must be inspected arior to initial jse and periodically thereafter. j 2. Crafts using portable gnrders will change wheels wneri necessary. Only wheels of rpm rating aoovt that of the grinders are to be used, lit it preferred that all wheels be rated above the maxi mum rpm of the nigheet speed grinder on tne proiect.) i 3. The using craft snail assure that grinders are inspected when -equired. The inspecting craft will maintain a record of .nspections. D. PERSONAL REQUIREMENTS ! Weiring of gloves will be tn* choice of the individual using the grinder. Generally it is bsst not to use gioves within ;4" of the wheel. Material holders snould be utilized in suen cases.' E. ABRASIVE QlSCS AND CUT-OFF DISCS \ 1. Grinding is to be performed on the rim face only of abrasive disc. 2. Check cut-off disc for chips - 00 NOT USE IF CHIPPED. 3. Consider fire potential from sparks. i 4. For bench applications, anchor material securely by mechanical means - 00 NOT HOLD 8V HAND. | 5. For applications where portable disc is applied to work or work Is hand fed into disc, avoid binding through misalignment. 8. Consider need for respiratory protection or ventilation system. Additional information may oe foj.na n Engineering Standard S2M and ANSI 87.1-1964. i 5-7 I DUP 0912122 DU 029653 Sect on D Part 25 Page ' c`2 TANK ENTRY SCOP? ; ~~t aors 'tank ' or ; osea vessel" --eans ail oieces of ecuio.neo: Amen Tust te entered through a rrannoie or other constricted ooen ng. socn as. .auits o cel ~es. :ur.ne:S. confined passageways. arc c.ts. r a so ncivces arv area m wnicn air movement is not oossioie or A-ere -aspiration -- av os a-oargered Ov oxygen ceficiencv, ` re, ; oca ixO'Csion. cr came. ; wr: mow s?00 PsVfEvrs. j ' :'.or tc s-tsr rg a-v tarn, a oermt mustj be orccerv exec-tea tov :'t Cu-tractO's 3uot. cr Division Engineer o-t'iri-g speci-'.'c 'scc.rementsras srown on samoie m Section N anc arc ed tele a 2. D scon-ect o' o'an< off .or otherwise -seder "ocerotive) 3-3 ock anc tag o-t all pipelines, electrical lines, agitators a-a a~y ether services eading to a tank before entering. 3 Review the tanx ana iti areviou* eontsnts to ascertain tnat t'e ecessarv vertna: on. orotective clothing, 'asoi'atory eau.oment, emergency stancoy equipment, and fire prevention crecaut.crs -ave oeen specified arc provided. i * 'he Construct.on Safety Supervisor shall bejeo.nsutec .v^ere any suestion as to adequacy of protective measures exists, or Anere toxicity and explosive information is required. 4. A means of ouicx. safe tank entry and ejifit shall oe" avai'acie and in oiace a: all times during tank occupancy. 5. All persons ertemg a tank shall .vear safety pens centmousiy . from tank entrance to tank exit. Th# safety oeit* snail oe attacreo to a lifeline racing out of the tank exit. ; 6. A standby man, properly instructed in emergency procedures, snail be oosted at the tank entrance at all tines that someone * inside. (The standby snouid oe of greater size and strength tra.n tne man entering tne tank.) ! 7. If lighting and oower -equirements cannot'be met Pv the -se of battery lights and pneumatic eauiDmerit. reduced /aitage !12 volts or essl must Oe used to minimize electrocution nazaro. 'W^n 4 6 'HtfCTtfl to or*vAt 'imovtl of I ""in auioo^d wrn i Iftftty t*U. * moutdtr tyb* ***ty "wttu b# uWO. 'yp* ' Up 0922123 tj ? DU 029654 Section 0 Part 26 Page 2 of 2 Higher voltages may Oe used only in commotion with the Rucker Safety Sentry described m Engg. Std. E 1,2P, Fig. 4. Burning should be *eDt to a minimum and then done only with cylinders outside and hose connections checked for 'eakage orior to tank entry. The possibility of flammable or ejtoiosive materials' being absorbed m the shell material must atso be considered prior to burning or welding. , DUP 0912124 S 7! DU 029655 Section 0 part 27 Page 1 of 1 SCRAP RECEPTACLES - TYPE, LOCATION, AND USE SCOPE T'ms c-ocedure outlines type, location, and' -se of containers for trasn, scrap rretai. and similar materials. ' A TYPE \ 1. All receptacles snail be constructed of metal or other suitable riorf:ammaoie materials. ! 2. Paper or oasteooard cartons, wooden boxes or crates, ana similar tvoe containers srail "ot be used for collection of comousbbie trash. i 3. Receotacies intenoed as a receotacle for wasteland rags saturated witn oil. grease, turpentine, orotner flammaoles sub|#ct to soon- taneous igntion, shall be of tr.e self-closing !lid type approved for tms ouroose. i 8. l.OCA 77ON i 1. P'anning must include tne location of receptacles at field work sites. Consider potential points of trasn accumulations: change rooms, cup dispensers, etc. ! 2. Receptacles > oca tec inside buildings shell be' <eot at least 18 inches away from combustible wails and partitions. 3. Receptacles, located outside of buildings, for combustible trash srail be placed at least IS feet from the building or comoustioie materials. \ C. USE ; 1. Employees shall be instructed to use trasn barrels for the disposal at paper, lunch remnants, and ail small scrap1 of a comoustioie nature. \_ 'l. Cigarette and cigar butts, matches, etc., should never be thrown in trash receptacles. Ash trays should never oe emptied in waste baskets or otner comoustible trash receptacles.! 3, Glass (broken, empty jars, etc.), scrap metal, and similar material should never be olaced Intrashcontainers. : D. IDENTIFICATION ; All receptacles used for collection of scrap or trash snail be 'aoeied with tneir intended ouroose by use of preprinted:stickers. Painting of the entire container is notnecessary. ! SUP 0912125 12-71 Section 0 3arr 2S Page ' of 2 SAFETY BELTS - USE AND'INSPECTION A. USB OF SAFETY BELTS \ 1. Safety belts are i-eauired under the`.following circumstances: (a) On ail stages, floats, or other types of suspended scaffolding 10) On scaffolds with incomoiete decking or nandrails ci On sloping roofs ;. (d! On flat roofs or elevated 'loots within 4 `set of the eoge fe) On ladders near edge of roofs and`|floor ooemngs (ft Other elevated won< which is not, protectee agamst `alls. 2. Safety pelts must be worn m the following manner: 'a) "D" ring at wearer's pack i 'to) T'ed to immovable object overhead or to independent life ime on suspended scaffolds ; !cl Maintain a minimum of slack -- ,no more than 3-foot potential fall. \ (d! Us# proper Knot, either oowlin# or stdopar l-iten. I . B. INSPECTION OF 3ELTS ; 1 Quarterly visual inspection by qualified inspector who will cnaek: !a) Stitching ` b) Rivets . (c> Sucitle ; (d) Lanyard (#) Cuts or abrasions . ; (ft Acid damage (g) Burns (h) Dry rot , ; - 2. Visual inspection of general appeerance prior to each us# by the wearer. , 3. Static or drop load testing is not permitted for safety belts and lanyard*. C. MA IN TENA NCE AND IDENTIFICATION \ 1. Belts will be identified with month and year of purchase, either by the venaor or the site. DtfP 0912125 Sect.on D Part 28 Page 2 of 2 Records will : e ~air:a.pea so that Pelts are destroyed after 5 /ears, agaraiess of condition, earlier if condition warrants. . .Lanyards -rust oe of >j" nyion or Dacron line no more tnar 3 feet long No metallic lanyards are permitted. DUP 0912127 5-71 Du 029658 Section D sart 29 Pag* of 2 EXPLOSIVE TOOLS (Stud Gum) Regardless of tne matte, type, or size, ail explosive tools can be hazardous, -'owever, thev can be used safeiy and to an advantage provided certain precautions are followed during thair us*. Th following regulations wnl govern tn* use and storage of sucn tools; , A. GENERAL PRECAUTIONS 'APPLICABLE TO ALL TYPES CP POWOER-ACTUA TED STUD GUNS) : 1. The Contractor's Superintendent of the [craft using tne tool will issue a written permit authorizing tne use of me tool for each specific ;oo. \ 2. The explosive power-actuated tool and ammunition must be keot in a locked box at ail times (other than wnan being useo) to prevent unauthorized use. I: 3. Storage of the tool, ammunition and studs'should be controlled to tn* point that only AUTHORIZED, TRAINED* personnel can withdraw them for use. I 4. Manufacturer's recommendations should j be followed ss to inspection, maintenance, replacement parts and ammunition. 5. The tools should not be used where the stud is to be driven into surface-naroened steel, cast iron, glazed brick or tile, marble, granite, live rocx or similar brittle materials. 6. Tools must not be used in any location where explosives, flammable gases, vapors or dusts are present. 7. Existing and applicable local laws governing the usa of explosive tools should be followed. : 8. The tool operator and any nearby workers must wear eye protection when the tool is being used. Ear protaction Is avail able and should bt usad whera the position of the work expoca* tn* operator's ears to excessive concussion (Example: Shooting overhead in a tightly enclosed closet or corner with head and gun elevations approximated). i The utmost car* must b# axarcised to insure that ammunition studs, nails, etc., are of the proper specification. The toot operator is to be instructed and must be positive tnat the tool is at all times equipped witn the proper ricocnet or spaii guard. , OUP 0912128 12-71 DU 029659 Section D Part 29 Bage 2 of 2 3. !GH VELOCITY GUNS !I 1 Omv trie "captive stud" type gun snouid be used. Guns capable of `iring a stud nto free `light at high velocity are pronibited. 2. No stud is to pc driven closer than three inches to the edge of oricK. concrete or masonry surfaces because of their tendency to split or eracx. exception to mis rule may! be made where steel safety smeids are Placed on tre sides of tne surfaces as in the case of concrete curbs to prevent flying spavvls. 3. In case of misfire, the tool should be kept in ope'ating position for one full minute and then placed in a yerticai position muzzled down wnile tre charge is removed. ! 4. "he tool srouid never oe pointed at anyone. <ina of fire, whether up. down or across, must be cleared of personnel. Don't assume the stud can't be shot ell trie way through anything. ; 5. Studs should never be driven through pre-drilled or pra-ouncred holes in fixtures or material without a special' guard designed for this type operation. 1 C. LOW VELOCITY HIGH INERTIA GUNS 'STUD OR FASTENER VELOCITY NOT TO EXCEED 300 EPS AT 6.5 FEET FROM MUZZLE)" j ,. T'^is type gun employs the principle of a powder-actuated captive piston .'hign mass) driving a free stud at low vetocip/. Stud-drwing energy is derived from piston inertia. Onct free of the piston, stud alone ha* insufficient inertia to oroduc# free flight, ricochets, penetration, ate. Thi* type gun is recommenced from both safety and productivity standpoints. : Adherence to A above will afford adequate use precautions. 'Manufacture of tvpa in.0 qua to o ustd t*ouio t'tm, qualify ano iican** tin ceiov**i m jtt irainttnanc* of qua I *$ PQ*4r-ActutKl Too* Manu<actufra inititwtt, *nc. 1 coot. ' ' DU* 09l2l29 '2-71 DU 029660 Section 0 Part 30 Page 1 of ' ELECTRICAL EQUIPMENT - USE AND INSPECTION A. GENERAL j -- T-e electrical Ceoamnent will ramtain a record of all electrical equioment on :re oroiect. Requisitions for electrical tools ard equiorrent snauic originata with, or be checked by, tne Electr'cal Department cefere purchases are rrade. This equipment must oe nspected prior to initial field use and must be re-i,nsoec:ed oer odicailv as estaoiisned beiow a. nspect'On ! ' 3ortaoie nanc tco s ana eauionent -- Quarterly 2. =errranentlvwir90 aquiomer.t -- Semi-annually 3. Office equ'oment - Annually : . C. .'NSTALLA riQN OR PREPARATION FOR USE ' 1. Permanent equipment and electrical service Uoon installation of any electrical power service to any aopantus or cevice, GROUNDING CIRCUITS WILL BE RUN AND PROVED OUT BY VAGNITO - MEGGER READINGS PRIOR TO ENERGIZING THE CIRCuiT WITH POWER. WHET-53 THE PURPOSE FOR ENERGIZING iS FOR TEMPORARY TEST OR PERMANENT RUN-IN. This orovides orotection PRIOR to intentional or accidental energizingof ANY electric service. i 2. Portable tools and extension cords | (a) Trigger locks must oe removed prior to use. (b) Proper 3-wtre cord and cord cap must tse affixed. " (cl Initial inspection for ground integrity and proper DOlarity performed. OU? 0912130 S-71 DU 029661 Section 0 art 31 Page 1 of 1 CHAIN FALLS AND MECHANICAL LIFTERS USE AND INSPECTION A. INSPECTION 1. Chain falls and similar davicas will be inspected quarterly Dy a qualified inspector. 2. Cham falls will ba visually inspected for: tal Pull chains (b) Load chains Ic) Load hooks (d) Backets (el Guards (f) Casing (3) General aooeerance lh) Running condition (i> Lubrication use 1. Note the eaoaeity stamoad an cne ceee. This can r*r*ty be exceeded if only one man operates the load cnain. 2. A load mutt never be hooked on the end of thelhook, and all hooks equipped with safety latch. j 3. The load chain must not be used in place of a chbk.tr by wrap ping the chain around the load and hooking aoove. 4. When there ia more then one part required in the hook, the parts should be put in a shackle and the snackle on tht nook. 5. Keep all workers clear of possible whipping chains, cablaa, and "lost" loads. DUP 0912131 S'71 DU 029662 Sect:o- 2 =3-: 22 Sage i cf 2 EXCAVATIONS ; INSPECTION, BARRICADING, SHORING AND SLOPING = c''owirg is a canal cnecx is: :c _se `c "scect.ng excavations fcr safety cc-sicerations. - I supervsicn snou a Keep tn.s .ist ir, mnc and meek excavations durmg t-*ir oanv routine. Conditions; o' a q-esticnao.e -ature must oe 'ster-eo to octn tne =creman of me --en * me exoavat.o.n ara to me P s'c Sjoerirtencent nmeciateiy.. 'JSPECTtCn \ 1 Observe oase rocks or d st-roed soo.l an sicis, soces, and near top edges of trerc.n. 1 2. Provide a acder or stairway within 25 feet-of ac.~ .vor< area. i 3. Review "umoer aro ocation of foot oridges. ; 4. Toe of spoil dirt pile should be at least four feet back from edge of excavation. I. 5. Alt -lateriats snouid ae pieced as `ar sack I'om edge of excavation as practical. i 5. Votoriaed and ~eavv eouioment snouid be routed as 'ar away from edges zf excavations as possible to <.eeo cads off sides of excavations. `Crane Vats'" may be required to spread ;oad wnen eou.pment is required near edge for digging, handling pipe, hauling spoil, etc. Bumoer logs snail be installed to limit travel of eouioment near edge of excavation or a signalman will be used. I 7. Carefully lower materials .nto an excavation: keep men away from the loaa. never under the load. i __ 8. Check changing concitions. such as (1) a crack daveioo.-ng in the walls or at the too. i2) a small siioe or siough-off, (3) water seepage. ! 9. Recognize the effect of heavy or oersistent ramj or tne affect of blasting on tne excavation. I 10. Check evidence of traffic ,,o and down stooed canxs. .11 Provide sufficient signs and oarricaoes 'or bayiignt and darkness. OUP 0912132 S 71 DU 029663 32 Page 2 of 2 '2. Keep -"ir.mLt-n oractica! -turroer of men in excavation -- aon t overcrowa tie space auowaola for safe worn. SHOPINC AND SLOP'NG ; 1 Banks more fan 4 <eet mgh snail o< shored or slcoed to the argie of 'aocse. ~ms wiil vary with soil conditions, t-e site of the excavation, ana may exceed a 1 to1 1 ratio. "he type of snoring wnl a so ;ary with soil conditions and size of excavations out wm generally oe wooden bands, .sing trench ,acks or contmjo.s woocen `name, ; 3ARPICACSS , 1. T y DS j 'a) Warning - ~'-es9 call attention to the `azara but cf*er no onvs.cai protection, therefore snpuid pe at least 4 feet `rom edge. Generally erected with yellow tap# on stands. : 'bl Protective -- P-ovide pnysical orotK^ion. Generally nde from solid rail* on oosti set in grbund. 2. Blacement ! ai Shall be erected prior to excavating or immediately thereafter to avoid 'eaving an jndrotactea -azard. ,b) Shall oe marked with lights at night if they are in walkways or roadways. j (c) One barricade will suffice as protection for several small excavations in an area. : DUP 0912133 S 71 I DU 029664 I Section D : part 35 Page 1 of 2 BLASTING AND HANOLING OF EXPLOSIVES POLICY - 3lasting shall be conducted under the supervision of the Construction Engineer >n <eepmg witn Ou Pont Standards and gcverrt- n'entai regulations. The Ou Pont Blaster's Handbook is a valuable 'eference. A. 3LASTING \ 1. Determine ocation and extent thatblasting isnecessary. 2. 3e sure tnat the piaster Diaces and detonates the charge in accordance with nis instructions regarding si2*, location, and time of detonation. : 3. Inspect blast area to assure that ail chargesfired, and arrange for clearance in case of misfire or partial discharge. ; 4. Blasting should be done wnen there are a minimum iof personnel m tne ares involved, preferably before or after regular smft. 5. The posting of signalmen, equipped with red flags to warn per sonnel, i$ required. Keep lookout men and others at least 300 away from alatt sit*. ; 6. Blasters shall be `uily oualified to handle explosives in com pliance with Governmental regulation*. i 7. Blasting mats shall always D* used. ; 3. Soeciaf precautions snail be used when blasting near buildings, overhead lines, or similar facilities suoject to damage; 9. Mobil* radio equipment is not permitted within 1000 feet of blast area unless it is de-energized and locked out. . B. STORAGE AND HANDLING ; 1. Explosives snail be transported in aoprovad magazines or oeginal container. I 2. Blasting caps snail not be transported in the same vehicle with explosives. ; 3. No smoking, carrying matches, or other spark-producing davica is permittad on venicle. ! 4. Vehicles shall ba identified on all four (4) sides with sign "EXPLOSIVES" in red 4" letters on white background. 5. Vehicla must carry a fire extinguish#!- carrying a minimum UL rating of 10 BC. i 6. Explosives shall be accounted for at all times and an inventory and usa record kept. Appropriate authorities must be notified of loss and/or theft of explosives. '. ,. DU? 0912134 12*71 DU 029665 Section 0 Part 35 Page 2 of 2 , i re storage o' exoiosives snail be in a magazine separated from blasting caps and primers, and no smoxing or open:flame will be permitted within 50 feet. DUP 0912135 12-71 X)U 029666 DUP 0912136 DU 029667 Section D Part 39 Page I of 1 LIGHTING OP WORK AREAS A. POLICY ' Lighting of work areas shall be established to 'conform with the following table 3EFCRE men are assigned. This may be accom plished by permanent ignts, temporary lights, pr a combination thereof. ; Appropriate supervision should be supplied with an inexpensive portable light meter for use in administering this proceoure. TABLE Area Shoos General Benches Storage Machine Tools Foot Candles in Service ; 30 SO ; io >100 Field General Specific Areas -- include* Operations such as threading, grinding, rigging, etc. Precision Work Stonge 10 30 10 Office General Sketching i 7 125 OUf 0912137 DU 029668 Section 2 Part 40 Page ' of 2 METAL WELDING, CUTTING, BURNING, HEATING, OR MELTING Gases `or Oxv-fuel gas cutting and burning will be restricted to natural gas and/or propane unless specific permission is; granted by the Construction Manager. : Metal worxing with such tools as gas or electric torches, blow torcnes. ar.d similar devices using flames are major fire hazards. Sucn work can be dona safely if tne following rules are strictly followed: A. <eeo flame, soarks, molten slag, and hot metal from coming ,n contact with combustible materials. . . B. Each employee engaged in this type work is! to nave a '08:C rated or greater dry chemical extinguisher within .rrmediate reach. It is his responsibility to know tnat his extinguisner ,s in proper working condition. ; C. When such work is done inside buildings, near buildings or com bustible materials, the following precautions mutt be ooservea: 1. No work is to be started in any operating plant building until worx and flame oermits are obtained. 2. Be certain tnat floor or arae around the work is free of com bustible debris or airborne combustible gases, j 3. Ba sura that no flammable liquids are in the vicinity of the work. 4. Have all combustible materials within the area1 of proposed worx movad to a safe distance. If because of excessive weight or bulk the material cannot be moved, it should be protected with a fire resistant materiel. i "5. Use metal eaten oans or other suitable means to catch sparks or hot slag when burning, etc. ovamaao on grating or otner openings. ' 6. Assure that there are no chlorinated solvents within 2C0 feet. D. Check Safety Department before any welding, 'cutting, or nesting is done on a metal drum, barrel, or tank. 1. E. The use of heating tips or "Rosebuds" on Okyfuel torches, for the purpose of heating metals to produce hot bends, creates a potentially hazardous condition. ; ou? 09123-38 DU 029669 Section 0 Part 47 Page ! of 2 EYE PROTECTION ; This procedure outlines tne minimum types of eye and face protection required for an ail-CPPC construction site. j 4. SAPSTY GLASSES NITH S/DESHIELDS' ARE REQUIRED 1. in all Construction Shops. : 2. In faorication areas adjacent to certain snobs. 3. in plant'areas to the extent required by the Operating Oe- oartment. ; 4. By project supervision at all times. j .. 5. For drilling, chiDDing, pouring concrete, steel on steel, driving nails, oower sawing, and similar jobs. i a. face shields Required for: 1. Grinding 2. Pouring lead, vitrabond, etc. 3. Cadwelding. ; : C. COVER-ALL GOGGLES AND ACID GOGGLES Required for: ! 1. Handling corrosive liquids or solvents (acid igoggles. 2. Power chipping or breaking (cover-alll. ! O. PRESCRIPTION GLASSES j If employees with prescription glasses desire to purchase safety glasses, we will purchase on a reimbursable basis: otherwise, visitors' goggles will be provided for those employees where eye protection is required. > CONSTRUCTION AREAS ; Safety gtasns will be requiredin construction areas as outlined above. The entire project may be designated 100% aye protection at the discretion of the project management. F. VISITORS' EYE PROTECTION : The Field Project Manager should assure that visitors are properly equipped and escorted while on a field tour. Depending upon proximity to work, eye protection may not be required. tor sraertotton vofto*' *M only. tvs. *ioon typ# ec*ot6it for I- : DOP 0912139 a-72 DU 029670 Section D Part 47 Page 2 of 2 aOUNDA RIES Areas requiring '00% eye protection trail pe designated by appropnate signs along the boundary. DU? 09li140 3-71 DU 029671 Section D Part 38 Page 1 of t RAILROADS : A. SCOPE ! 1. This procedureoutlines basic orecautions for work in or around railroad tracks, spurs, or cars. 3. TRACK WORK 1. Track work shall be coordinated with railroad and/or operating department to ascertain that section mvolvec may oe shut down. 2. "Slue ball" signs clamped to rail shall be pljiced on both sides of wont location as *ar away as cossible but never 'ess than ICO feat or the "earest switcn. Signs must be removed promptly wnen worn is complete. i C. RAILROAD CAR LOADING AND UNLOADING 1. Coerating Department and/or railroad shaii be notified of work in orogrecs. ; 2. Cart shall be protected by "blue bell" sign* attached to the car or placed on track at both si das of car sooti Lighting should be placed on signs for workafter dark. ' 3. Brakes snail be set or cars chocked (see Ehgg. Standard SAC). 4. Access to car snail be provided for personnel and materials handling equipment. ' D. RAILROAD CAR MOVING j 1. Assign one man to act as "brakeman"; nobody else permitted on car. > i " 2. Only cars on level track may be moved and then only at walking speed. 1 3. Vehicle pulling car must stay clear of tracks.) 4. Piece chocks only after car has stopped completely. DUP 09123-41. 12-71 DU 029672 Section 3 ?3-t37 3age ' of 3 PROTECTIVE COATINGS SAFE APPLICATION : 1 A, SEVERAL , ~he aoolication of protective coat.ngs irvoivesi me `oi:owing 'azard consiaeratio's' ia F anmaOiiitv of Vaterais and Explosion of Air-Vapor Mixtures. Virtually ail solvent solution coatings are hignly flamrraoie in ! cuid fo-m. Vaco's '" eased r me orocess of abdication .vnl te exoicsive if ocncentrated n s.f'icient volume m cicsad or 'estricted areas. i 2. "oxicitv cs Materials. i Scivents. as wen as otter ccrccrerts lead, cyanides, 'esms, etc.) of many solution coatings, are toxic, intoxication may come aoout through excessive dreaming of vaoors-or oarfcuiate matter, skin contact dermatitis, allergy, etc.;, skin absorption into me system, and oral ingestion. > 3. SBSCAUnONARY MgASURES AGAINST [ 1.Exoiosive Vaoors. <\et Coat Surface Fires and F'ammable Louies: .. la) Provide application area with adecuatt ex^losion-oroof ventilation. Adeouate ventilation s considered to oe mat which wnl orevent tne accumulation of explosive vapors aoove 10 per cent of tne Lower Explosive Limit UlEL) of the solvents being employed. ; <b| Provide air sampling sufficient to Drove aoeauacy of venti- m iation lexplosimeter or similar aevicet. I (c) P'Otect mix ana storage areas, aooiicaticn area, and ".vet" wails from all ignition sources. ; (dl Handle low flash ooirt i ..noer 200 i solvents in safety cans or equivalent drum disDer.sers. ; 2. Toxic Materials: Inhalation Protection la) Provide ventilation Value (TLV). See culations. , suffic ent to satisfy "hreshoid Limit Page 2 *or toxicity ventilation cal : out 09121*2 12-71 Y)U 029673 Section D Part 37 Page 2 of 3 (b) inhalation toxicity protection can also bit afforded by braatning air aauiomant i If excessive airborne paniculate concentrations exist, breathing apparatus may be mandatory. : Skin Contact. Skin Absorption, and Oral Ingestion Protection (a) Long-sleeved shirts, gloves, skin cream, and washing of hands and face before eating and smoking'.will generally afford adeauate orotection for solvent solution enamels, 'acquers. varnisnes, petroleum products, water-based paints, etc. : CAUTION: Soecial coatings containing leads, chlorinated Hydrocarbons, eooxies, resins, polyeminee, cyanides, sty rene monomers, highly reactive catalysts, and coatings which involve chemical reactions require special develop ment of safety precautions. 1 DUP 0912143 :a-7i DtJ 029674 Section 0 Part 37 Page 3 of 3 SAMPLECALCULATION PROTECTIVE COATINGS (VENTILATION) Ar entire 'oom :s to be given one coat of oamt. Developed information "dicates: Xylene rakes .3 *8% by volume of saint mixture as it leaves tre factory. 2. S.te namters wiil add an additional omt of xylene zer gaiion. End result: mixture wnicfi .s 53% xylene by volume. 3. aint additionally contains soilds, pigments, etc., wn.cn are not toxic of flammable. a. Application rate will be two gallons per hour 'or eight -ours. 5. Assume: ail xvlene immediately evaporates from applied paint; mixes completely witn air in room: and vaoors do net escape room. Minimum ventilation reauireo: A. Xylene evaporateo oer snift * 2 gallons paint mixtu'e eer nour x 8 "ours x 53% xylene oy volume 8.48 gallons xyiene. B. Vapor volume of xylene if gallon evaoorated) s 27 cudic 'eet. C. Total volume of xylene vapor available 3 27 cubic 'eet x 8.48 gallons 229 cuoic feet. D. TLV for xylene * 200 PPM or 0.02% by volume in air. LEL for xylene 10,000 PPM or T% by volume m air. TLV is therefore the controlling limit. E. _Total volume of air required to dilute total xylene applied to a TLV of 200 PPM * total volume of solvent vaoor x IQ6 or 229 x 1C6 = TLV 200 PPM 1,145,000 cubic 'eet per 8-hour snift or 2385 DPM air charge. DUP 0912144 12-71 DU 029675 Section 0 9art 38 9sge '. of 2 ACIDS -- STORAGE, HANDLING AND APPLICATION I. SCOPE Thit proceaure cutlinet oosie safety eouiremenft concerning the receiving, storing, and handling of nitric, muriatic. acetic, cnromie, hydrofluoric, oxalic ana other aciai used for such processes at pie* sickling, acid tch!g of ~ali surfaces, etc. Suaervition of the craft requisitioning and using any af acidi will be responsible for taaing that these precautions art `allowed at an 'mil. II. STOlUOf Of ACIOS 1. All sea carooys and drum! are to be itord In a location where thev will oe oroteeted from the airect rayi of the sun, inclement wearner. and tourcei of artificial neat. 2. Carboy end drum norage mult be liolated from working areas or mom buildings ana unless empty, shall be stared "one high". 3. All new shipments of acids, an arrival must have containers opened to release any internal pressure. A. Acid carboys and drums are to be inspected at least once each week for evidence af leakage. At the tome rime, they are to be opened o release ony internal oresture. Note that weekly venting it partieuloriy important on drums. J. where it it necessary to store adds in a storage building, *he various `ypet snarl oe segregated; carboys ore to be placed on wooden tkidt. 6 Adeauate ventilation mutt be provided in the storage areas, and a warer supply should be located in the vicinity so that accidental odd spills or leakage may be washed away. 7. Sorrels and drums are to be stored an metal or wooden racks equipped with chocks 'o prevent rolling. III. HANOUNO CAttOYS, MUMS, tOTTlB ). When diluting acid, always remember to add acid to water cau tiously; never oad water to odd. 2. In obtaining acid from a carboy, use a safe carboy inclinotor, siphon or pump. 3. Do not move carboys of acid unless the stoppers ore securely tied and the hooa it in place. 4. In the absence of a safety shower, keep e suoply af water near at hand for emergency ourpeset. (An ordinary 3/4' garden hate, con nected to good oresture will suffice.) 3. A substantial wood cradle or pallet shall be used under the acid container wnen lifting and transporting by mechanical means. DUP 091214 5 DU 029676 Sec'iofl D 9-r: 33 9C5t 2 sf 2 :V, PROTECTIVE CLOTHING AND EQUIPMENT ' Acid fvo* gcqgiei. -cfce- giovti, cooft end aa'ont a'* He minimum orofc'lon 'o oe wo'n ay e-nooveet **hen 'hey art *.0"C.ing ond Oil* Strung acres 2. Where eT*piovei **oy at exposed *q *he oosiibilifv of aerd go* and organ c *000^1 s^.rao e 'espirotory eeufomerv rrwsf be worn. 3. 3rr<c- e' atee*ro<i * ogein directed *o 'He vending of ocid con* a i-erj, sei* o a'r voi o-d oer-oaioe^v--o#ootf eye orotechon. '-oot' ijiovet o*c cpro*i r.tr be wo^, ' ) DUP 0912145 DU 029677 Section D Part 40 Page 2 of 2 .Vben using tris type of tio, a single fuel cylinder -ny not supply sufficient volume of gat to suooort a flame of tne size t-at tne rearing tio or "Rosebud" producer At e result, tne flame wiil tend to "flash oacK" into tne torch body creating a serious hazard from explosion. It is t-erefore 'ecommended to manifold at least two fuel cylinders ov use of a small "pigtail" when performing this operation, --ms mc-eases the volume of gas and eliminates or greatly 'educes tne potential hazard. 3UP 0912147 12-71 DU 029678 Section 0 Part 4! Pag# 1 of TAR KETTLES SCOPE "his o'ocedjre outimes "eauirements 'or set-uo and use of tar kettles to mirinize tre nazards of fire and ournj. 4 LOCA TIQN OF EOUiEVENT 1.Tar nettles C' similar devices -sing pressurized fuel burners must be located at 'east 30 feet `ram any structure, buuatng, or material arc eo- oment of a comoustible nature. 2. Mate'iais -seo o :~e -eating ooeration should .not be stored cioser rar 1C feet `-om tre <ett!e. The immediate worn area snail be kept `ree of stumbling and trioping hazards. 3. .Necessity fc' `iame cernts srould be checked if the *von< is to oe performed ,n a olant operating area. 4 If nettle is .coated an a roof, ;t snail be oiaced m a -cncomoust.ble encios-re or pan large enougn to noid tre entire corterts of the nettle. 3, PSCAUTIONS DUPING USE 1. Employee oer'ormirg tnis work must wear eye and `ace pro tection wnen .eadirg nettle. Gloves snail be worn ana sieeves 'oiled down. 2. A `ire extmguisrer of minimum 20 B:C rating is required near tne kettie. 3. Fuel tanks are to be separated from kettle frame: examine ail hoses, fittings, ciamos, etc., from pressure fuat chamoer to burner on a daily basis. 4. Maintain careful control of temperature of molten tar inside , nettle to orevent accidental ignition. 5. If the contents ignite, dose the nettle lid, close the burner valve, and remove ourner from kettle. The fire will usually smother m a short time. The fire extinguisher should be used on stubborn cases. Stand bacn from the kettle wnen tne lid is raised (use long-handled snovel, etc.), as the sudden inrush of fresh air may result in re-ignition. 6. All eouioment. Including bucnets cr carrying containers, should be free of all moisture to prevent splattering of the hot iiauid. DUP 0912148 '2-71 DU 029679 - ai*a*. w i i w i, Mritiririim i ifriiiutirntit* Section 0 Part 42 ?age 1 of 2 MATERIAL HOISTS A. OPERATION OF HOIST 1. Hoist to handle materials only -- No person is permitted to ride the hoist platform. : 2. Dual platform hoist towers - At no time will the two platforms be operated simultaneously. 3. Hoist platform load capacity should be determined pnor to use and posted at each level. 4. Enclose either the hoist tower or the hoist platform with chicken wire to a minimum height of 7 feet to prevent the free fall of material from oerimeter of tower. Toeboards are re quired around perimeter of platform. 5. Material and equipment should be kept off ramps to hoist tower at the various aievatiorts until hoist platform has Dean spotted and gate opened. S. Hoist tower must be level, plumb, and securely guyed at inter val* of at least 25 fact. 7. Th# operator must have overheed protection of at least 2" lumber, supported to develop full strength. B. CONTROLS 1. Signal System (a) A battery powered telephone system is recommended to transmit instructions between hoist ODeretor and elevated landing level, particularly on multi-leva! hoists. (b) _ Standard ball signals may be applied where hoist is used with only one elevated landing. Regulations and signal instructions are to be oosted at both levels of operation and at tha hoist engine or motor location. 2. Gates (a) Tha gates to tha hoist tower at each landing level shall be constructed to prevent any part of th* body from pro truding into hoist tower when gate is closec and hoist is in use. (b) All gates to the hoist tower should be equiooed with an electrical interlock system so that no gat* may be opened 0912149 4-70 DU 029680 Section D Par: 42 2ige 2 o' 2 uriess -o.st o.atrorm ,s ocstt.cneo at fat evei. A greer. I ght. -dicat fat ah gates are closed! and a red ligrt. indicating that a gate is ooen, must oe Clearly j sible to t-e ooerator. c; If fere is anv -cication to the 'oist ooerator fat a gate io fe towe' s coen, tne -cist sn.ould be'^ade mooeraoie a.nd sp-aii -emam so as long as the gate remains ooen. 3 3-axes 1 ai r-icjist praxes must oe caoable of stoopmij '50H of maxi mum anowaoie cad. : b; _:'e nd'St engine cable crum should be ecuiooea wtn -atche: -nd r.owi to noid :ne load. ! c! ~"e hoist jiat'orro snou-d be equipped with braxes trat fj\ l nc.o :-e tower ra.ls if -cist capie fails.; d) Sraxes .n ootn 2 and 3 above must set 3utcmat caily !''deao man cont'oi"! INSPECTION Vlecrarlcal a) The appropriate Contractors Supervision snail oe -esocn- sibie `or the -eguiar inspection of tne mecnamcai pnase* of the noist. i 2. Electrical ia) The appropriate Contractor's Supervision snail be -esponsible for the inspection daily, before use of tne electrical mterlocK system and telepnores. OU! O'111" H-71 Section 0 Part 43 Page i a* 2 INSPECTION OF PORTABLE TOOLS AND EQUIPMENT A. GENERAL \ The Allowing cutlines the procedure for method and frecuencv of inspection at all tools and equipment; The Contractor's Super intendent or designate charged with the inspection will <eep adequate records of insoection and repair. Over-all coordination of this activity is tne responsibility of tne Field Suoerintenaent. 8. RESPONSIBILITY j it is the responsibility of the craft usiog or possessing tools ana eauiorrent to have sucn equipment insoection completed ov the end of eeen Insoection oeriod. The responsible craft will arrange to get tools and equipment to the proper inspection stations or arrange for tne inspecting craft to visit them. C. INSPECTION MA RKINGS All inspected tools and equipment will bs identified by color code, using tape onnted with the expiratioh date and of the colors designated below, or other suitable means. . MARCH YELLOW JUNE ORANGE SEPTEMBER '//HITE DECEMBER REO THE CRAFT USING EQUIPMENT IS RESPONSIBLE FOR SEE ING THAT IDENTIFICATION MARKINGS ARE KEPT LEGIBLE THROUGHOUT THE CURRENT PERIOD. Naw tools and equipmant must be inspected before being sent for use in the field and * must have identification, showing the; inspection expiration data. D. RESTRICTIONS ! At any time that tools or tquipmentara found to oa in need of inspection or repair, tney must be tagged "Defective" and sant to the responsible department for the inspection and repair. Undtr no circumstances may defective tools or eauipmant remain in sarviet. DUP 0912151 XtfJ 029682 Sec: on 3 Part 43 Page 2 o*2 5 S e 1* 3^ S' I S | II a 11 "S t | s x 2. V 5 2i. a UJ t* je 5 < -i -- --a. | a Sr y 5 sa _ , '5 5'S II 33 ! <uu 25 |S <IO 2 3*9 a ? j/;i --*o 2 =2 5 j 1 J5 ci$ dup yyi^ibi *2-71 X)U 029683 Section D Parr 44 Page ' of 1 FIRE INSPECTION - AFTER HOURS n order to decrease the potential of fire, inspections will be made following the close of eacn shift. 1 nspection teams will tour trie entire construction area, inspecting all construction buildings and work sites to ascertain that no ooen fires, smoldering sparks, and ootential fire hazards exist, jf fire hazards are discovered, the team will take whatever action is necessary to control tram. ; Offices, change houses, warehouses, and areas where welding or burning were conducted are particularly vuinaraole to fire. ; The number of people assigned to fire inspections will vary with the size of the ,ob; -owaver, ,t should be sufficient to cover all areas within one-half hour after quitting time. I A check list may be used to summarize the results !of after-hour fire nspections. DUP 0912153 12.71 DU 029684 Section D Part 45 Page 1 of 1 COMPRESSED GAS CYLINDERS A. IDENTIFICATION \ 1. Ail compressed gas cylinders shall be identified as to content by having the orooer manufacturer's label attached or placed on each cylinder. : 2. The receiving department may not accept compressed gas cyl inders from any vendor unless the cylinder is clearly identified, as outlined in "1", ' 3. See Engineering Standard F1J for additional information on use, storage, and marxing of cylinders. ; 3. HANDLING i 1. Metal valve cap must be in place at all times when the cylinder is not connected for use. i 2. Cylinders snould be moved or transported! in special racks or cradles to prevent them from being dropped or falling over. 3. Lifting of cylinders from one level to another is never to be done by means of attaching rope or chain slings. Only enclosed cages or carrying cradles designed for this purpose are to be used. C. STORAGE ! 1. Store and use m joright position; secure (tie! etc.) each cylinder to positively prevent it from falling or being pulled over. 2. Cylinders of oxygen or other oxidizing gases shall be stored separately fromother gas cylinders. ! 3. Where conditions warrant, storage mey be provided to afford weather protectionfor cylinders. ! " 4. Smoking is not to be permitted within 20 tint of any cylinder storage area containing cylinders of flammable gas. 5. All storage compartments shall be identified as to contents. 6. Stonge building should be minimum of 50,feet from adjacent buildings. ! DUP 0912154 12-71 DU 029685 ! : Section 0 ; . Part 46 i ; Page ' of 2 SOLVENTS. FLAMMABLE, AND COMBUSTIBLE LIQUIDS STORAGE, CONTROL, AND1 HANDLING This procedure establishes the requirements for storage, handling, and use of solvents and other flammable liquids. ALL SOLVENTS MUST BE APPROVED BYSAFETY DEPARTMENT PRIOR TO PURCHASE. A. GENERAL \ Solvents involve the following major nazard considerations: 1. Toxicity ! Solvents as a group are toxic to varying degrees and in varying ways. Toxic effects may I come through breathing of vapors, skin contact (dermatitis, allergy, etc.), skin absorption into system, and oral ingestion. 2. Flammability Virtually ail solvents are flammable, the degree of Mammaoiiity varies with individual solvents. Vapors released by these solvents will be explosive if concentrated in sufficient volume in closed or restricted areas without adequate ventilation. B. PRECAUTIONARY MEASURES TO 8E TAKEN AGAINST - 1. Flammability : (a) Provide adequate ventilation. Adequate ventilation is con sidered that which will prevent the accumulation of ex plosive vapors above 10% of the lowerexplosive limits of the solvent used. i (b) Provide explosimetar sampling to asoire adequacy of venti lation at beginning of use and as needed during use. (c) Control spark-producing devices.1 (d) Handle solvents in safety cans. | (e) Ground against static in accordance with Engineering Standerd E3P. ! 2. Toxicity ; inhalation Protection j (a) Provide adequate ventilation to 'maintainconcentration of vapors below the Threshold Limit Value (TLV). (b) Where flammability is not of concern, breathing air equip ment will afford protection against inhalation toxicity. 1 DUP 0912155 12*71 DU 029686 Sect on 0 Part 46 ace 2 o` 2 Skin Contact, s<m Apsorption, Oral irgestion Protection a) Lcngsieeved s.nirts. -ubber gioves. sxin cream, and washing of nanas and face before eattrg or smoking will generally afforc aaequate orctection for solvents. C. CONTROL>0? eLAMMA8LE AND COMBUSTIBLE LIQUIDS iunder 20C' ft3sn oomn 3ulk Storage ; a I AH ta-Kj `or ouik storage of flarr-nabies are to be installed -rcer3roj.od r accordance witn me specification snown n Engineering Standard F11Q. Scecial attention is directed to "stai'ation of orooer `lame arresters on botn fill, and /ent ciding. i io) Smoxirg s oronibited within a distance ofiSO ft. `*om any installation cescrtoed in Part 3.1. aoovtlor witntn 50 ft. of oumos. Ml, or vent piping. j (o) _arge containers 55 gal. drums) of lubricating oil. i,-seed oil. turpentine, oaints, kerosene, and similar type oils or sol vents. must be stored outtide building. Set Engineering Standard F9G for details concerning fire p'rotection wnen solvents are dispensed from ouilding enclosures. See E.ngi- neering Standard E3P for static protection for `tarrmaole 'iquid containers. | 2. Small Quantity Hanqling |' (a) An aooroved safety can must be used to transport. handle, or disoense small Quantities of flammable and combustible liquids '.gasoline, <trostne, turpentine, solvents, etc.) (b) Contents of all safety cans must be identified, using labels or stencil. , 4c) Lubricating, linseed, and motor oils need not be stored in safety cans. However, these oils should never be stored in ooen containers isuch as pans or bucketsl; and me can should be labeled or stenciled as to content, j . D. REFUELING VEHICLES AND EQUIPMENT ; 1. All motor vehicles or eauioment operating on this project (which are powered bv or operating in connection with an trtemai com bustion engine using gasoline, diesel fuel. LP gas, or similar Mats) snail not be refueied with mt engina running [or ooeratmg. 2. All ignition switches shall be in "off" position during 'efuehng operations. j. DUP 0912156 j-rt DU 029687 Section D Part 48 Page 1 of 4 a. scope : This procedure covers control of noise levels, minimum 'equire- ments for the orotection of nearing, and typical exposure* tnat exist on Construction sites. ! 8. LIMITS OF EXPOSURE \ Maximum permissible "A" scale exposure is 90 cecitels for 8 nours. The time/noise factor, however, allows higher exposures up to 115dBA for orief periods, as outlined below: aSA 90 92 95 97 100 102 105 110 115 i Duration (hrs.) per Day 3 6 4 3 2 i-i/2 1/2 1/4 or less It should be noted that noise levels drop rapidly as distance from the source increases; therefore, remote location of noisy equip ment is desirable. ' C. ENGINEERING CONTROLS ; 1. Promacut saws (steel blade friction types) should be shrouded per design by SSD. Without shrouding, the operator and people in adjacent areas will require hearing protection. 2. Lapse time meters can be installed on any shop machine which has questionable noise levels. These will provide economical evidence of time exposure. (Be sure the meter is wired directly into the service which causes the! noise, not to an auxiliary motor or blower. i DU? 0912157 1-73 DU 029688 Section D Pert 48 Page 2 of 4 3. Time and distance affect the permissible exposure. Machines, such as compressors and gasoline driven welders, should be re motely located to reduce exposure to those times when it is necessary to stop, start, or otherwise adjust the machine. This normally does not present the potential of exceeding permissible limits as measured by a dosimeter and octave band survey. 4. Operators of cranes, cherry pickers, front end loaders. etc., require hearing protection unless cabs ere insulated to minimize exhaust sounds: changing of mufflers will reduce exposure to personnel working around the equipment. i 5. Portable disc grinders (air or electric) produce unacceptable noises when used on large pipe and steel plate. Operator pro tection it required. Employees in the area may require pro tection, depending on the distance from source. (15 to |20 feet approx.) ! 6. The general background noisae of construction are ! within acceptable levels. Most shop tools product noisa within 'accapt- abla levels. Those which do not usually are used intermittently, and the length of expeeura minimizes concern. ; 7. Noise surveys should be conducted of any questionable areas or machines. j 8. Future W.M.E. purchases (cranes, fork lifts, etc.) will include specifications restricting noisa to acceptabit Iavals. ! 9. Procurement and installation of future shop equipment shall include considerations for noise abatement or elimination.' 10. Areas exceeding permawbl# 8-hour exposure shall ba clearly identified. ! O. OPERATIONS AREAS \ Construction personnel will follow Plant hearing protection requirements. ; e. hearing protection ; 1.AII personnel will beinstructed regarding availability and proper uee of hearing protaction. 1 DUP 0912158 1-73 Section D Pert 48 Page 3 of 4 2. Ear plugs will be issued to personnel requiring protection on an intermittent basis. Plugs must fit the individual; therefore, they must be issued by a person (Nurse. First Aid attendant) who has been trained in fitting them by a physician. 3. Ear muffs should be provided for personnel requiring full time protection where engineering controls are not possible, such as equipment operators. j Typical exposures are shown on the following page as a guide to setting up a hearing orotection program. : For additional information, see Engineering Standard J2B. DU? 0912159 1-73 DU 029690 Section D Part 48 Page 4 of 4 TYPICAL EXPOSURES Eauioment Maximum Exposure Without Protection Promacut with Shroud Promacut Saw* Portaole Grinder, (air 4 electric) Buffalo iron Worker Beaver Cut-Off Saw Media Abrasive Cut Off Saw Leonard M/2 d Sender Shot Blast Machine Oe Walt Saw (Small Size) Oe Walt Saw (Large Size) Table Sew Planer Air Compressor* Gasoline Welding Machine* * Air Chipping Guns. Breakers, and Impact Toots WME - Crane*, cherry pickers. front end loaders, and similar equipment Operator - 4 Operator - 0 4 hours ! 1 hour 2 hours , 8 hours ; 8 hours : 8 hours : 5 hours : 2 hours 3 hour* 6 hours : Protection required ad jacent to compressor: however, 25 feet away no protection is re quired. i Protection required ad jacent to machine; however. 25 feet away no protection is required. 0 Operator 0 unleas cab and muffler have been modified. ! DU* 0912iS0 1-73 DU 029691 Section Port !-0 Pofl* 1 of j OFF-THE-JOB SAFETY PROGRAM NON.MANUAI $ALARIB) IMnOYHS In view #f the Construction Division's sustained On.The^Jak Safety Performance, t it desireo *o bring about mart Safety for our onBloyooi or AU T1MB*. After consideration of me high frequency rat* of olf-the-job injuries svery- where. compered 'a on-tne-tab injuries, tho Construction Qivitian, during 1951. -"I enter into o tpeciftc oregram directed toward eliminating eff-the- ,oB iniutip,. : Curing 1951. we wul puttuo at all laeatianr a Uve-element program at followi: I. SPECIFIC MONTHLY meetings ; II. (OUCATION HI. nMClY ItMINOUS ; IV. OIVIJION-WIOE MONTHLY SUILETIN V. COMPETITION : Tho operation or implementation of theta elements ef the program will be at follows: I I. JPECVIC MONTHLY MUT1N0 There will be e monthly meeting of e minimum of 20*mtnutes duration to be held by aperopnare tupervitien at each location tpeeflcolly directed at aff-rhe-tob iniuries. Adequate preparation for effective presentation will be required. 1 II. EDUCATION lech leceriee will devise means to carry out a program ef education of oil the people to acquaint there with otf-the-ieb Retards, frequency, current eiempies. end the requireaientt for prevention. (lulleHn boards, displays, plant newt periodicals---far ecamplei eita, see eieaeht IV fl. TUMLY UMINOHH | Settable remmderitm will be prepared by each' location with due con. sidaranan for timing and naod. in order to effectively keep foremost in the attention of our people the need for ecjlen and toif-control re garding off-lhe-tob injuries. Oue consideration will be given to your geographic location. soasant of tho year, special hazards, vacations and continuing emphasis on travel safety. The Oivitidn Safely Superintendent will furnish seme dees on remmdentm meteriel which cen be reproduced alternetely on carat and diHo-sheart far weakly and/or mn>*niv "hand asps." , IV. OMSION.WWI MONTHLY KRISTIN DUP 0912161 Th# Safaty Qfllta wdl prppara and >tcu a manritly bulletin daqinniitf February 25, 1951, to alt location! to "oOveoto and inform ' in oi?-rh*.iob accident prevention, and to promote *AU, TtMCS -- After 4 30 p.m. w*fcftds . Holidays and Vacation*. DU 029692 Section E fort t-G Pago 2 of 2 action >n all-time tell-tofety." Thii builotin will alto provide data and foett for utnisetian at mootingt and for pertonai via tit recipient! at home far their familial. i V. COMPETITION i Each location n| ouoi-cne aorfarmaneo between thoir group! and en* courage a comoentive ipint to improve. The Oiviiion Safety Supennten- aenr i OMce willpubliciseperformance betwaan locatiani. ; Report your nanitict at above on the back of the Oivieian Monthly Lag Sheet. 1 Oamflcotion ana labu.onan of categories ihowid be in the manner and me order <ted on me Comoany Monthly Safety Performance IvUetint. Uie 312 hourt per monm per empleyee far eepaiure hours in freguency calculations. 1 DUP 0912162 i DU 029693 Section E Fait l*F Fag* ' f S CONSTRUCTION DIVISION SAF1TY PROGRAM --1962 CAUTION, Ftapar undemanding tf IM* itaue i* contingent an haring impiw mantad prior annual pmgrown of tM* DMtia*. Far a "lir ai yaart , hat baan oaintad tut that wa hay* enough "t**U" far Safety, but that which i lacking it maximum parferpionco WITH that* tooitl Sam* at our banc laait art: Tha Irown tank. the two live taokl, th* Abftract a*F, th* Daily Maw leak, ,h* S.T.A. look, variant kind* of Impaction, Slabilify. Scraaninp. Jab Fiacamant. Training. "Operation Muot." Ordariinarr, amona othart of artviout Annual Frogramt. : During tha pait two yaart w addition to tha prior axhtenct of th* abava "to*i" f*r Safary, ~* particular,too n ' 940 in "Pmgrtuiv* Fbraman Training" and in 194) in 'Adaumtanng Safaty by Cnfin**rt and Craft Suparintandanti." TM yaar (19411 wo find it adrfa*blii to regdf imprated pwteimpncp ("Safety.TaaT Ftrfenranc* Qua!by I wife oar txitdng Toofe" with particular amphawa an th* f*awing irlactwd fanckn*. Aaciatam Fraiact Manapart. Raid SuparintandaaM, inginaart. Craft SuparintanOantr. and Gang Faraman ara cailad upon (far a talaatab group of namtal ^ function) to chow quality paHarmanc* in that* function*, aahoion by tchaten. Tha auignmant of rataoniibility la carry out tha function1 of tha Attktant F.F.M. and Fluid Suptnntanatnt on prajaqi wh*r* both petition* do n*t axitt, will b* *r foilawti | On pr*j*ct( what* an* or th* othar it anign*d, th* out th* function *f bath paaainn. aiilgnad will ettty | On pr*|*cti whom raPhar petition it fitted, tha F.F.M. will Im rarpaatibla far tarrying oat tha function of thh program. j "Uamaat" pratattt (aithtr arganiaatfenaily or by nafera of work) mutt ba dhnwid by tha rwpernbit hood with th* Dhhtioa Safety OAca prior to th* baginning of war* at th* tita. ! Tfc# im* of a* praulaady itauad I'Taab") raguiatfena, paVrtea, rufe*. prptadurai. pragma*. aad tathniqtiaa, it antietpafed whattauar and wharatar thay 1943 -- 12 MONTHS <3001* A. ASSISTANT PPOJSCT MANAGER j 1. Faracatr I in writing, camatanturat* with your potitfan) a WBKLY jab. wld* "hapord analytic" of work in pragrtn in bbth abttraa and phyiicai ranaid*rriaat, tuch as, ; Rafermco Numfcm for Conumutkalian, Trlaphawa, at*. : DUP 0912163 DU 029694 Section ! Part 1-P. Page 2 of 5 13011' (a) Physical : Advise on hoiardous (trickyI work .lovations and location. I Advito on *oM? or placing big, unwialdly, or unusual--forma, sours. Oiling, tquiom.nt. -natural handling, accoci. ordarliti.se, ate., and ! '3021* I b I Abstract ; Slot. w*at to da about co-occupancy" control, ai it occurs, bitsld- in* by building, araa ay araa j (command what to da about gr..n " man on a currant baiii Question ipociftc individual gang formsan'i onporionco r.lativa la high ritk" typo work in A.| (a) abava, at assigned ' Look far misr-craft work 'jurisdiction" haxardi and than you specify Chock and r..<hack S.TA. quality a. related to each (specific) *h#rt act on--individual and "teadtic grave" mofiia an a currwnt km*t miniAiwH) I Obnrva than reduce tima spent by form.OS "away" fro* lhair man ta obsolut. minimum j Scraan: any Ktialan, any roll--far jab placement or reptoemont an a Mirant bam ' (AT YOU* sm DUtINO ANY WHK--SNTCt UNOQt PHYSCAl ANO/Ott AASTVACT ANY SUSJCCTS CUMVtTlY ttPIKTTNG USX UKI THl OCAMPOS Aiove.) ; (303)' | tel (adorn thii weakly analysis at your ita# maatin**--waokiy ; (304)'" ; (d) Work at Canadians (safeguards) of A-l (a) and A-l (b) with Hsa Safaty Enginaar or nu altarnata prior la .npaiuras each weak (305)' (al Sand carbon copy of this 'forcast" to tho Division Safaty OfDca on a on. weak infer ichcdui*. snowing bri.dy lha action takeover <h it.* you listed under A. I (aland A-l (b), for tho wnlt prior. (Hand written copied acc.atabl.1 ! (304)* | 2. Loam (from your Safety engineer), and lha f"Alleged and txaggMtad Claim" leak) and Division Safaty Office discussion, haw ta handle ha- Reference (tombacs far C.wwunicciUo, TNaphana, ate. 1 Section E Fart l-F Faga 3 of 5 unmanly tha daikata oagocta of medical "cmditfane" In tmm wWdt need nat ciana under thd taMatoWa daiefkariaa. lead, thin itudy-- Camoany lullatia 22 in caatunction with itvo obova boahlat--4ha ciaaaiftcation ruler far iniuriei. ! i It it taa lota te gar mu education wfiaa thara it an urgant eat# in hand* wrong chranaiagy. a law mlnutai. a faw ham con make an irrevocabia aitfarenca.) ::orr 1 3. Taka adniiaklfotive and odvttety action with tha Frojact Manager in I, C 0. and f. following, on a currant book. ' I. FIBO 5UPHINTEN0INT 13011* 1. Farianally arevtdo andanca (your own way) aach month! of tftaraugh coraroga of Ail "agtaamant and toai" Inapactfant for tha antfra praiact. (Mark, sign, and Ala thou raguiarly.) Advito managaatanf at to ropaira or naadt luaarcading your autnanty. Thia ihauld bo in addition to tha Incnactian Card! rremred fattanad to only major tguigmant at rtggottod in Ohriaian I attar 11/t/dOI. ' 130*1* ! 2. Feguloto withan* foil, aa oH tMffa, tha praaanaa af campatant uiparviaioa abava foraman. a* aM motor rigging agacartgat andether majoragar, ationa baginning immadiaraly and hartaftor. (Tha hiitory of naar miataa in tha Ohritian in racontyaara U ragfaia with avidanca of thia naad.) . (3101* j 3. Taka action with tha Ohriaian and/or Aroo Enginaar grantgtly oftar a "naar abaa" to aaaaaa raapanubility, than da tawjaddng about "fiHur*"af-rdagdntihiiity. (3111* ; 4. Of octnra. practical, currant icraaning af garaaanai with craft auparin* landanti in 0 haiaw. i C ONtnON AND ANA BtttNMS (3131* ; 1. FragIan hasardatra iabt by anaiyaia according to and in' concert with (A-1) to tha latiifoctian of your tugamiar and tha Safaty Enginaar. 13131* 2. Da tha abava (C-ll at looat within tha tcoaa of tha "Ogaratianai Mafhadt Manual" rytathra to galley and prgeadara. I3U1* ; 3. Maintain avidanca af yaur igaciol initructignt gn itama af "wida ygrianct" in itart-up joba. thutdewn jaba, with and work, and work far now cram tafaranca Nuocbtrt far Can--uniaatfan. Talaghana. ate. OU 0912165 DU 029696 Section E , Part 1-P 4 f ] or now work far old crowc si in 'Productionizing", "Oevolodmont" and the like. Ifaiete thu activity to A-1 abovo. (3151 * 4. Do acriva practical job piecrmonf and tureaning of portdnnoi with ereft luparintondanr* on a currant bad*. | f(ly th# Gonorel Condition*" in our contract* thi* ihouid induda con. iroctori mtcnanics.ana tnotrtuparvician.) ! 0. CXAFT SUPHINTENOINTS ANO ASSISTANT* 1316)' j l Kao* on a eurronr Bant "fab placement and cartoning'' ("Ooerarien Mur' 1057 19411 at roauirod by praviau* Program* from your gang foreman. | (317) ! 2. Jorionolly build mot* function and roHabaiby into your craft'* gang piectar'*. Moor with thorn porconolly with a program of auictonco at ragglar intonrali. ; (3111 * ; 3. Analyxo (at (oatt monthly) with yoor gang fergamn tho "attitude" of thoir craw mombor*. concornmg, food or bad moral* Mam*, and "loyoiry" man for man. | (Too And tho ''claim contciowi" and claim potential arid* from E-3, than d'lcuu with tho management.) ; 1. GANG FOMMIN (3191 * ; 1. Giro "S.T.A." AS OVINB. regularly, odaauatoly, forcefully with each took. Thi* i* itdl onlypartially offoathraafter 20 year*, (Eetiaw "Opor- atioa Macr--1957 1941) 1 13301* j 2. Pattaw up on all individual crow member* intorodttontiy blit contlnuaudy ta tt mto that tho S.T-A.grron io carried oat a* given! ' (3211* ; 3. Make ``currant'1 oxominotion* of each crow mombor'c goad or bad attitude t Mato of mind, apparent detraction*, apparent health, and apparent tenwen I which would mee him acoidant prone. pouow uj - AcautATom W. ASSISTANT PtOJSCT MANAOM 1*001* ; 1. On April1.1942. (or 3 manthioftor inceptionof the Program any whacol begin rout-- moating* to bo hol4 by tho Safely Engineer ler h'i* gaottbd altarnot* I to oeaadno, rioiunt*. and correal weaknotta* per* ciitont in tha ontiro Program--A through E. foforunto Nua*on farCommonitoHon, Telephone, otc. : : ... '' . J our0912156 DU 029697 Section E Part l-P Pag* S of J 1401)' j 2. Safety Engineer--Differentiate (itetonall--publidfy, ligrw, promotion and advortiemg between (January through Motth. (Aarii through Juna) and (July through September), (October throuj gh December). x. nu iumiNUNoim (4021* : I. leginning Aarii I. 19*2. (or 3 month* aftar inception of ihla Program anywhere) hold a monthly moating pertaaally i wirtt all Paid pareannel udtaaa raaatd af aarfanaanca a unratufectary from lha rtaadaeint af (A Pormulal. (S.r.A. quality). (Procter woahnaeelj (V.P.ILI. (Minor Injury record!, or like praklam. 1 Y. DIVISION AND AMA INOINgRS (4031* : ; I. loginning April 1, 1942, (or 3 mantha aftar iaicaptiaa of tM* Program anywhara) Engineer! re-read tha 3 rad booklet!, "What la Say About Aketracti," "Daily Safaty Hour,'' and "Maw ta Coatral Alleged and Eaaggaratad Oalmt in CampaniaHon.'* (One: beak par month, pay hemal attannan ta Intraductlaa and Poroward pogaa.) (4041 * | (al Tha Auietant Prajatf Manogar will prapora a fen-evertion trua or folia out* at aiammatlon taat for and oHoo'the ttudy af Nth book. (Thara ara philpfaptiiea, arinciplai, and peliciec in aoeh af thaia baaki which ara iadhpcMoMa ta mdoty managwmanl af our lauaf af praggaaa far any mmhw of our management.) PBe locally all cviue* and oncwor pagora far rarlow by tha Oivlricn Safaty ponannal an vkJfy. : z. atm smmMnmmm ano assstamts (4051* j I. Concentrate an iMmtnartng any gaployaea who (aftar a fair period) pan* in thawing adverta or abjactianakia chgractarntte! or attitwdai oa ora included in ana or all of 0*1, 2, 3. undarICraft SvpoHntaadanti. AiMtant Mold Projact Manager ihould bo preporad la aniwor fot-- (al Tha amdaaa af Hrit activity, or (bl Tha fotfatk af llda activity. j NOTES. i 1. local inccntiyc plant may ba propaiad, whan needed, far approval of tha Diviiiaa Safety Ofhea. | 2. Although matt Plaid Project Monapan hove (by Intention) no auignmoot'm thit Prayam (19421, thair over-all guidance it anticipated. Maffranca fdaafean for Canwaanktatlaa, Telaphana, ale. ! DUP 0912167 DU 029698 Steffen i fort I -I Ptft I at t CONSTRUCTION DIVISION SAFfTT PROGRAM --19*1 IAN ANNUM SUPPUMINTI i CAUTION P'oaar wnttMitntifif of (Ait iiiwa It etnHhytnt on tio*io| im*ia- -'Mod anar annual Oftffamt at mit Civilian. j Tfit Hit at IMMUOUM > tmiMi ytart It HNcIti t dflifani in fotthnainf 'ha noad. 'ha aaaniadili'y and tha don 'iguiiod. ' Emaiavaat viwai'v iftn ' caivKilant (viawt. bafiaft. atiitudat. and 'mooraniantl of fhd .mmatiaio luoarvitian. CwtioTOOl (naddial. hr natwa. mint,, da to 'ataana acarama ta <na Oiyu and afennao in which limy Irt Miructod and Kctiamo ia >na "( m far rhaai. If It tharoftra imaorativa mot ad waarwion find. have on undanfendin* and oddmiddan far mt "conflrnad ar>n<itlat of Acidtnr Prnvaahan and the nod dMtfent of itfnfy - umvUanaavttT oiaciita--"nnraaaianiat" ttanfiMa) and tha Start of Mind" lahttraal. locand. oorianallr atdwird, nanroT and admiaitttr viaoftut. tantitiani, ndactivo lafaty ahhiicaiiono at dll lintat in all ward. MOAO OUKTTVf STATfMCNT . THIS PROGRAM iNoecTWNAti ran imnovh samty aomnotiation UPORAOR "AOMMSIRATIVr PtACTKB OP INOfNMRS ANO CSAfT 11W !! felf III Tbit moona intathatt and ra-anafain at fraaaont Inlamafn (wtnthly-aifnfaiudl la fdduaatt and Otft Sndttinfendtnit tha adfeatfeoa aad tha 010111 of what it wantad ia "Prtt tad itcdnd" adart. ; Shaw tdoaMaaflr HOW la AOfWINISTn Mrfatr rotdcntfcHIHni la iha d*araa ndjidttaa hr oar Oictfeo ahtaoirat at Iadd in tha tattawinf itoatti PART I 9CmM tmm ml mmm* $ >mr *N bfl mm --0 CitM Ummwmmm fllUNO. INOWIM. AH0 (MfCttNO Hi* MOW 1 (Ml dMM tfMf *4 Ml* 9*0 !***# I. Iiwim hmm **s ** fe|A 90 NOV CONCltfW fe. # RPMMlVy 1--1*4 9. 9l RNlfMkN 'mil, DUP 0912168 DU 029699 Soction g *m i-I F0*0 4 of 4 Tfcii r**r on* frani now m -m* I*ct oiocotlan of th* thraa tiaaa tint b* dsn* an# *wt as can*?*** fr**o*nMy about vrary (oroman---th th* mm* imh of r*iisMi(y an* int**rttr a who# any at iham ii*n chart*, at fir* thorn war* of honor in hart** IvIMIo* * iihciM maiM roAactiv* an thoir honor. i i>inm Chart on m* Tm* "Why" of l>iumim hrol <Un% bi th* taontaf Sqoar* oo*c m rasa* hot**.' h* b**n a ItfiKotrt* cntkiw* f*r mt#I*e*b nonnowoc tine* bofaro our inn* m Iwnnott an* jn*urry. j - W* havo itoino* *n* >mm4i4 Itoauontly boron* tho woroiol tar ln*uttry. that wo isoMi i ill TO IT THAT 0U1 FOilMlN FACTUAUY PUC* (AO MAN ON (ACM TAW --ON TH* IASI* or WHAT h KNOWS A(OUT THAT MAN--**rtkt*rty. (11 latfc *hyt***l natchiny at non l* too* aa n>*U *-- 121 A*t#** n* ottrta** toarbinatio* at Hi* aa* ta Iha loch. Thi* function unit b* inrottifOta* by Hi* $*f*ty ON(a oononnbi "a* loan!" on** o**b w**0--farornaw by focowaowwon* (h* m** toporto* t* o*My*Mrt> i it) r Hin*iinini ; Th* iooar ,Mno*olo-r umW toiocc a oonon or oornon* *4 Snow* nroociincs an* caoaOHHy ra ohyticatly inrnott Hi* worfein* oroai tar ttf* prHoary nuryoto *( obiomnf on* **<yb*f: | 1. Tb mtato aa* currant not* of or**rii*ts roiart* on any wort)** 2. Th* TV* i krport***) m---aWrBt--Bin*9^hB1o*wbbBBAatwnBBad-iAwi-a*- tIiS*WAa*^-aWrBagiatIoB*^^IBt i^APbIcboaf^aBtt** 00f 0912171 DU 029702 Sottfon ( Port 1-0 Paya I of ] CONST*UCTION DIVISION SAurnr p*oo*am-- iwo CAUTION- P'OOar unOaMinnktny of Nik inM k nantok prior onnvot oroyromt of Ihir Plyitloo. font on hooky iaipJo- T> Ui of tadimovof of orooiom yoort if nMdof. lo kiliyenl in rocoyaisiny mo nook, 'ho aoootooilny ank iPo offorr ropawok. farmtr fully otM'iktk itanfliouot IPS7 P'ayioin i. physical cioohinhs ii. th* coNTtoi cp *ist*act ocnasNOIt* (Montoi OUlroctiontI III. OPHAflON MUST"--Oy Poroflfori. Sofyty inyktk ono Maaoyomym IV. POItMINJOOl IOX MtfTINC IMPSOYIMkttf, POISCAJT HAZAIOS, CONTtACTOU AMO vf.t IfM Poyoo I. DART MAN*JOS PtACIMSNT II. PHYSICAL OMJHIINOS lot in Mo. I, l*S7l III. UNIPOtMfTY IV. STASIUTY V. AtSTIACTS (Of in No. II. 1*S7>* VI. T.P.t.--(Worthy of nioro contrioaNooa raid--. unkorttoakky oak l*Jf Ptoyry i. onsahon--spscmc a PtMOftt--' tlOMT vs. WSOMO" (Sopyorttny VSi oak I* . Uaol m. OtpetUNOS. UNIPOtMJTY. JOS PUOMXr. STASIUTY ANO AS. STSACTS (of 1*17 ank t*SS*l 1V- S?? 70 ***** " ssoaukts op posmci mstmqos and TSOfNIQUtS, -HOWN IOO" AMO "tLUC tear tms ins psoosam wru catom nw ancuut rm i. or*tAnoM-~"j*sanc~--Mo look IN* PnOMMI Aero Pm a wsyars tsaohmo pos mom com*stint ano nctiw SASSTY. I Tkk hh took liraaai lo J -mk taker k nk to oat iaoro.1 DUf 09X2172 DU 029703 Stalit* ( fart i-0 P**a 2 af 3 1UMCTT* A. flfiMm iaioraaak eaatuct af aadi infMy aiaaHaf I. Paranaa'i irnararak S.T.A., conattaiit S.T.A. aak inimkaaMadt 1TJL C ftrww'i imaravak atatttr ariiiiaaaa -- I"kaky") D. Partmam naararaA--kaky Maa Jab **mnnnr E. Parana* t mnl 'Ufaf. nakatklwf, laaajal Malt, natariai Kate kli**. ca-amwiMAcy :eanunxxat fare** wbb atfcars). irabkby. Ora. amierty ana lloa taak cakfamiry j E. Parana* t Inaravak knaniakfa a< matt irr aak artaakura k*4a ia 'Iraam laak"--(Oaaranaaal Markakl Maaaatl j memnwr h. mooaam and conduct roMMors mmtmot Prayam aak caakact a na**a (ar avary faraaraa aadi naaib la aacark**** <rli Hm fMlaawaf Kbakala. ta*K iu*i*r wiH b# aaaarak faar 14) Knaa kwriaa Hia ram. AOVAMCS AMO (XTAMO TNt SJOJOCT COVmAM WITH |AO< suecaomo mo or mmtinos. I Tha karakaa at aaMi ipanf ik naak*| ia la Pa ba khnarta* af laaM nanata- N-Haaa OMNanMai aOTil miWWB CW hOaO aipapaanaoJ aInha hnailU WaAt HihaI IMm n*----( r*#aar aaarkua ara aaiwiMtak kariat aay naaib far aa* utaa. au sim am wawno to s40 camon com* or mm mmtmo outunm to na omaiON umrr orwea MOMmr as pmpamd. SHOW ON IAO OUTUNk TM NAMC fOimCN ANO l*40TH Of JSV1CI or TM MUONS 0 MUON WHO MAY ASSIST THi SAHTY ftPOINm WITH TM NSTtUCrtOM. I OO NOT VMAKM TM MOCtAM IY MTACMNOINO SBSON SUUKn or01 PAtTS "**JCTS," IS#* banaa at tnaakbn ****.! a*aa aa prakaMIPPy.l j ACCMT TM MTAMTinj (MaaKap fat AMI a. isuuscn--uamovio conduct or samtt mattmoi I. TaaaA aak Aar ban fa caakact aa kkaaaaft** waakty laai baa maatk. a, Praparariaa at aa(aiaH"l hrlaa at amriaaa araab aak araaaaraNaa b. Aranararlan at aaPariat lia frraaiaa'i laaaaafal 2. UMaa iMaarkilaa't atkb^ rakapa at )ha ptaolaka waab far aaamik** kaaraaaaiaar. fawaaa by faranas | raaaaaa naat ka>a fbaraasb yakanraaktaf aak ahaar nawatk tuaaart af iba aaiarbk taawaaNaa. kafara l*ay caa aiaokialy arataat K pa tba guy 091217 3 I t DU 029704 B i I I Section I fan 1-0 >agp 3 of 3 i j I. iSUIJECTI--imMOVED CONSISTENT. INOIVIOUAI task (S.T.A.) 1. Tll what w moan br comutent, indhriduoMoah (S.T.A.I. 2. Show haw to analyte tech loth for haiarOt. (l man or 10 man). 3. Show how to erortnr affective S.T.A. (Toll. thow, guetiien.l 4. Follow-up to viiuauto hoop for mora S.T.A. or work progretiet in fho animat ioik. | i ACCENT THE TANGIIUEiMeermgt for CIO) j C. I S'JSJECTI --AtOCTOt ASSISTANCE--(OAIIY CONTEIIUTtON) ' 3emomtrate mo foramen t dmty contact with tha proctor |o improva tha aroctar i pamcippnon. Concantrata on the proctor work analytic. ob* tarvetton. oggraruvvneu. onp iniiipliro. therapy improving proctor effoctivenatt. j 2. Oaiaonitrpre aaamaia of atnttonca by the praetor on daily obiarvprionj, ond praopranan of matartoi aratantap by the proctor of hii gong fore man i ipfaty moating. ; 0. ISUIJECTI--OAltY man.JOI lACEMfT ! 1. Explain what it meant by "knowing your man" and Itowj to ofoctProty abaarva end place man to adaptable work with tha laott peatibia ritk invented. | 2. Explain tno kinpt of thingt io look for ond tha advantage in knowing [ ovary day I what tuggetti a tick man. a worried man, a dhtroctod man, on angry man. an inaipariancod man, a man of poor morala or tha non-cooperative type. Thii ie within tha capability of a good foramen. ACCENT IOTH THE TANGIKE ANO INTANGiSU (Meetimgi far ItfI E. ISUEJECT) --FUNCTION ANO JUIISOtCTION | SJnca lharo her bean a variation of craft function and iurtcdidioa in dMaraat area* in recant yean, you ora azpacrad to clarify 'the wba and how oft tha foroman't authority and rttaamibiUty in rigging, tcafMding, tpodai toaia, matarial handling, ca-oceapancy, liability, Era and toakity end^hre lank conformity. I T. 13UIJECT1 --KNOWIEOG* Of AOUCYANO FHOCEOUWS j IN THE "IbOWN EOOtT | lavtaw and intarprat, at applirakla I cadaraa covered in "Irawn look" to that a iniarpralatlan h had by mil. polidec and oreundaretanding and Tha abava maatfngc are to bo tanwetlied re wholever octant they will caura pamdva and hmdng anpravaraant of on foreman. They are ta be canpuctad by Htb Sdfbty Engineer with me ouiiranca of whatever gmdtiffoa 'tupervinen i< naeonary or helpful. CIAFT SUKtlNTOtOENTS ANO ENGINEERS AM TO KNOW ANO UNO0KTANO WMaT IS TIANSNKNC AT THESE MEETING* ANO WHY. I rm MOTtcnoN i Eeview, impact, protect, cover, ergenixe for Are prevention to that afl rirk i contrailed on a current bate. 1 DU? 0912174 D\J 029705 Saetian E Fart l-C Fafa I of 3 CONSTRUCTION OIVKION SAffTY PROGRAM -- 1 959 CAUTION- ***** unbarttanbinf aE tMt iuun it tanhnfaat M hannf urpi*. nantab mar annual prpfraatt *4 h Otttiaa. j Fart I OFHATION-- SaactHe" Fart II FKlNClPlf-- (iflit t. Wraaf" j [ orf ifl Fart IV CONTINUING -*>*! Uniformity, Job Ptocoftioitf, Stably o*4 Abstract OoAcicwciO *U AFFUCAIlt FaITJ aNO SKuMINTJ aE Farm* Malhabt. TIi* Oaarattanat Mathabt Manual pna (mptaytat HanbPpaa | Ourinf tha aat thraa yaart, 'htra hat baaa inctfiaf caandEaa aa ffla (art o< ntanaftatnt, ncluawif tha Faib. that aur DEvEtiaa baa ana Fat hab, vatlabla Ear aaaMatian, tatramaty iaaMi< Salary "HOW". TMt inalubat a batibab igAciaaay E mathabt. pracabyrea ana abiidat. TMt canbiHaa Fat 'a, tharafara. ia tha loftcai eanduuaa that aar imaaaiata naad it nat Ear naw praaabmat ar naar mtrhtbt fat Far Mfaatrva ana gWIad aa>iyiat aE i*aaa praatautly mtrabuaab. TMt aaaiHaa it Evrthar ttraafihaiad by tnaiytit a# currant ana aatt inodantt wharaia tFa faab layj oat I* IF# abaaaca aE aminaaraa cantraiUnf Eaoart bat la iFa aataara at human aaplltanaa la that which wat alraaby hnawo aab ia aaittaaaaw j ThH a la tay that Hta aaaaat araframa tram IfSS thraufh IFSf ara am 1F3P Salary Frafraa aatariaE with tha abbitfaa aE Jab | Flacamaat, UaiEarauty, Oiarlmati. Stability, Abttractt, ana tha Ovarab Fraiam Watti iarim Maatura- mant atjlaiaaa in tha l*M arafrata. | Aaaaryltaaiv than, tha IfSf 0Eratan VaEatv Frtatam will aaatabi aaar malarial U ObMAWOEt "Tbd" | Tba CaatttiNriaa Ohritian Fat achiarab an aatttanbiaf patbiat in tha Fatb aE laEarj taaariantlnf aaty ana laat ttma injary Ear avary IDO amurrlhf in iha inbadry. TFia Fat ant baaa ucamplithab pytmlfbti it Fat laFaa many yaart aE baraiaamf ttdtaiaaat a'nb traMaf wpamaary ptapla ia tha Fna raaunaaantt Ear pwamabiFmant at thb laaat. Tba OAMQ WWUH it aur Artt lint aE tubtrvtbaa anb cantaavaatly btart a arfa thara aE tha rataantability Eat makiaf aur taEaty Euaction wacatiEutly. Hawarar. a larfa pranarttaa aE aur fanf Eartmta ara aE ihart-iarinta ana a haa tha praMani aE naiaadiatply hapretriaf tEiatr taEaty tuaarriitry ability 100 Eatb, bttatta aa unban! caa hanpaa iha frit waaa aE Fit EartaiaatMa, It alta ouba Et'aauaahy happttt that It it aat raataaaaia ta ataact that Fa caa maFa tMt irttiriap aFaut attittanca whan aur orFar lupannciaa Fat taFaa yaart ta faia tFa unbar uaabiaf rafw'ab by aur tyttam. In tba Kfht at tFata Eactt aab tinea OUb 0912175 DU 029706 Secnon E fort 1 -C Toft 2 of 3 our oblOCt.vO .1 19 .ft.ir.ft1 --9 w.ll, .ft if5f direct more ortonrf.o. il to mo ''OiKifiy and 3AILY FQUOWUb an tna performance of tack fanf "he GAMO EQMMtN e.e ne atrecr retoantibiliry of 'ha c^aft tuaarift. deni--lor idfo'T o wort at amor 'uncnant--dm it it reeoaititod that at attnread at '>*>' -o>> t .ft many .ntteneet. adOitiandi tpecide action .ii novo >o bo >o#n > -o t'O 'o achieve out critical obijeetrve. "he 0IV15ION ENCiNEEl . (ftO'fad w.th 'tieeniioiti'Y for tofofy. duality, tot' and tcfteduiet `a* t a v.uan; iftorefare. at a pnnctaai, aart of oof ?39 Sofo'v dpod'oftt r*6 wm IS IIQUIREO, with rho aniilanco of hit A'OO -0.ltOOft >0-- I aeierm.ne SOY or oov >nt all iho ganf liitott workino in hit emtio". 9r* 'fCf*'ftO aaeauofo rratninf and .nctn/c'ion and oft carry.no ovt >ho oa ot'.>ot of our Safety hrofraat and rhir carroctnro fttotw'tl oro 'Otfft ftt .oduirod 'a ft.at 'hit and. j *fto/o taeciflcatiy. mo O-wt-oft Engineer wtll da .fttaant.dla far dareffti.ninf day by day '"ai-- * 11 Oramor S.T.A. it batwf frvon ao rogatrad. 3) The OfftodM rat^roannw of OAKY OWlINgl an bob* mo* "of oftih took Ufa". 31 The ion* foroaton are 11CIVMO COMMANCS urfdt Hiafr tafaty inoffUtbam. i 41 Careocttvo aottati ot oath tfttft io taken oa iftotott'y Oft rugulrad. Thlt daOft net .ft any wav OEUffVI tfta Craft Suoartn'eadent jar Ganoral foreman af fhatr tdfaty roiaonudiliiiat. Mardovar. tha loaefk oahot an <ha above w.ih iho added ca.laOaror.on of 'ha anfinaar thawed aid the craft haad< m a aero thorevah eavarafa af fhaeo critical Itaani II. vt. Mm" Tha attawnunt af aa annual "O'* frooooncy rata Clara' motor iniurloel id an idaaiiotia tool, io ultimata in daonai but. abava all. It 'io poeefbfn. Tha "iiumailnd Mack" cantmaao ta ba tat it oiutoyt hao boon I. "Ptoeie" Liafl^A>, iwMraitiaa and manofoaMat. Tha primary drabloot a. ia a drama. lock af Inowlodao af >ha lotftn.auoo af oar prtprem or fadufo '0 'yadOfliand" ot 'a recafnita ' at wall at a conahion of unwillinanoet ! canconteawtiy or gncontooutly I ia adaauatafy avaluata fair carracthra action. m jj One motor barrier : orimaniy atvthaiaaical) 'a odaaaata duality bar. fonuonca cont.tM af iftlf adan'od "lifttitt" af canwdarattan|--limitt af iniararatatian at luiat . ViManinf, and "Metordt". if '`if daaon t brook a rul*--"ditodard iiif "if itn't a Vtotarian (by fleiible in'ar- artlotion I--if it "roiaiiyo'y unimaartanf, if "it" itn't a maior hatord -- correct .1 'alar ' Tor otamtla. Vialalian fceawoncy lata (VM.I had boon a eon af our cantirvcnan tdfaty tyttaat tinea '*!. White utoful at a currant .ndwatar or maaturamant af tafaty parfaemonto. It hat ana anmarv woaftnott: "10 ratwnant V.1.1. bacawta at llmtffnf "round nrlao" it rarity rodactiva of actual candMaat at any Ilia. It haa boon tubjott >a. (II invitation 10 llua leak rulot anlyi (31 varyinf tammntaa aainian at to whether or not if (tha uniafe ntwatjoa or act) canotitutai a violation. and 131 a tendency ta htiniaiiw vialatlalnt thraafb lha tfta af other nomenclature. ! 009 09l2l 76 DU 029707 Section C fart I -C Pag# 3 of 3 't i desired in '059 *o -amove ibese 'weakening" barriers by adopting and applying th Dane pnncipla of "Right or Wrong ! to the adffiinit- 'ration and evaluation of all tafoty function*, tochniguM, program, or parti thereof. Thus. any condition, work motfiod. photo of work, pro* ceaure or act of any nation ill t to bo vitwad an [(1) nooding no correction, alteration or cnango of any kind-- i therefor#. RIGHT); or 21 noodmg any oogroo o' eorroetion, ehango,, rearrangement, reassign- font or alteration--o* nf -nicn foam "something" wrong, 'horoforo. wtCNGl. 'or oiampio, all inipaetion committees ore to 'unction at norotoioro n iroauoney and icooo. Hewevet. no litMtation of any kind it to ee connnuod or ottabifthaf which will 'prevent anything "WRONG" fro* being 'counted" in Hip 9.M. for the iito on any future nipocttoni. | *11 other functions at previously ita'od. ihould bo reviewed ond anplyted `roauontly----in ail onatai of oacn being luiiactod tel (he acid" 'em it it kignt or Wrong* Does .t fill our ropuiro*ont? Oooo'it follow etacfly whof i written m 'ho orocoduro ' or other authorixod formal project or Division isiue? j Obviously, tho benefit to bo derived fro* the application of this principle lioc not only .n >no ability of popple to recognico wjhpt is "light or Wrong '. but alio in their willingness to promptly transpose honest recog nition into adeewata corrective action. j III. CONTINUING--Physical Orderliness. Unffettitry, Job Mpcstnent, Stability, and Shetnpsi Oofkieauae I I Mend Distraction) At m tho past years when o broadly epplicabie procedure or technique was issued and proved tuccessful--<enruiuation of that technique has always been carefully considered by Management. | As often as passible, o less affective technieoe or procedure is eiimineted to prevent burdensome and last effective eccumuldtfon. ! Aeeordinfty, "Operetiea Mues" 11934, 1937), Physical Orderiineil I19S7, 1931), Uniformity 11931 j. Jab Piecemeal (I93*i 19311, Stability U9JRI. Abstract hertpnpf Oeffciencies (193d, 1937, 1931), end ether impertent deimeenent of ihe past, art all espacted to ba used exactly at published, where, when, and as they apply. j Thp technieces are effective in praperttan te their | "planned" and executod use. carefully tailored to specific (and samei general) oper- etianpi cenditient. ] IV. AU A99UCAWJ FMR "MfTHOOJ" Procedure methods as found n the "Operational Methods Manuel", the Hue look. Office Safely Manual. S.T.A.. V.F.R. and T.P.R., are >o be continued as flitting or at recently amended undar II., Principle-- Right vs. Wrong \ j Thp Construciion Orvuien philosophies of freguent reiminderitm, com- petifivp groupings for 0 to 10 weeks, the "as required" Btjysical Placement of visual aid eubiicity on e -oieung basis of calendar and subject matter, and spacidl purpose inspection, aro oil expacred to be Impteyed on the recognition of thetr need. 1 DUP 0912177 DU 029708 Section ( Fan I-I Faga 1 of 4 C0NSTXUCT1ON 0(VISION SAFITY HOGRAM --1933 "CantrgiiaP appllcaPpp of fumctlgpa Iwnrnm nml Nw-WiiiliaiM Mawiawil." 9rt l JOI FUCIMINT fan it. FMTSICAl GROflUNESS art Ml. UNIFORMITY fan iv. stAiiurr Manmum Fottibla) Fart V AUTtACT OtFICItNCKJ . . !Mtml OittracHan'l Fan VI. OVHAll FtOilCT fFFKTIvlNUS MIASUtSMB^ . . . (T.F.R.! Outing tti mu throe rwi. it>are not boon inctegiipg caavictiaa on the port at management. inctwping fata, that our OMtioa Hat anp hat hap. evatiabia far application. etwtmeiy apvoncap Safety "NOW. Thio iitcluPcc a CnnCeP nrHIcieney at mathopt. precePuret ana pgiidac. TMi canPIHiw hat lap, thpre* fprp. tp A# leptcel coactuiiea that pur tmmePiotp naop It not far now praceP- uret or now FtathaPr bwt for aap critical appUcptiaa at thata pro- rnevtiy intrePuceP. TMt pptippp it further tltewglhanap by aapfyttt of cur* ram* anp mm** tncipenm **mm*m*m t**m fault lay naf la ttia catenae at aiHWttiaC centrettine faatars hut m rha aataaca at Human application te that which war altaopy known anp in aaittancc. | AccarPiegly than, ihn I9SI Omhion Safety Fripram will oaMoia now nataripl anir fha aataat af Patmopfing mart ppppptiap thinking op prartgctly ItwaP "NOW. i TMa a ip toy that lha annyal programt horn 1*JJ thraoph I*17 ata aar IbSS Safety Frogrom material with tha cpPPtpn af uegraOap dPcMepNoa af iaP flPimot, Unifartaity, OrParlincot. Stabfiity, Ahatraet anp tha inlraPuciian at wkatjpr fha Fret lima will ha a now Overall Fra*act (tfecifrtnen Maoaara* Tha intent anp aureate af ear 1*51 Fragrant a to emphatic# anp obtain "CONTSOUJO paatiephaa ' af tha funcPont map#available ever rectal I tort in a manner camielant with ahiechva ura from (VtfT achoien of tupatvtiion. L AM FUCMUNT Whan tha function af "man-eleeereant" woe originally IntrePuceP. it wet IntanPaP at a procncal "matching" af inpivipuaf ahiHHac to work Ptlign* manrv (vary emptayaa. Pu Font or tantractor, af any matt at amnion. woe to bo attigneP work caatittant with hit ctawtanea. anp currant phytital caPabMitiet. Such ottignmanic were alto to mchtPa canPPcrpllan atftp emgipyrai aapetiPabtiily, unporttanping. anp athor partpppl ah* tlroalfoctott. j It wm **, H If *+w, f# fh*t mdk firMA incut* kauw, wirfciii f*w yt, t rti# Uurfcuma OUF 0912178 DU 029709 ta hit aatikvlar feats- Tha adsayvry at thit rsatitsraant mam ba ia- <nwi war tha layat of ra> yitn. This Moums: esariausat in- liitaacs sad anatrai tf tha applfeatiaa af Jab hlncatatntj This inyartya nf only 9n*fe latfemnn. aut alia all sthsr sWMsiu at and iuiiwuii. ! ink Matsawat as wfandrS. whaa intrtdacab. it na dlffaraaHy intltdtd at 'hit Ima. If tiary mama* mat tit* t'aiatl M>m> tut! thartfars, tka whala naff. w^i IN l It fkat mrt litt stiifIwf milt ta Itlkl will fata Ik* lihta tittra nst tttdad.tart attar rail. day attar day. ta troaar- ly 'lak Mott *y ta daitfe, a aaiittsti aaiavat at tha aslsmtnt far cedant aasakiitr wiH fea fatan aat at task "mat last'" caaitiwatiaa. Tkara Ihavlp ba ayidanca mar rack farttaan kat sttifeitad |klt mam far tka day with dua taaifaatsttati, wkiak wdl aliabnatt hatInf any ata la- dividual au|M ta wkat ka can t da araaariy. I It it raaUtad ikat hwnant art tat InfoiHMa and fkat tkara Irill nat alwayi ha avadabla. tka matt Mast man tar tka tatk. Tka faraaiaa ar lusar- ritar tnvir. kawaaar. liva at fssd aar kit iarai feast wall "Jok PlacasMKtt". 7 ka kat dana tl. nmicu. oaomiMns j i Tka tarifed wfeiab iwadlataly fattawt tkfe hdtadaeary pataferaa* kat feaaa lafeaa NfeailN (ram ilia tf!7 Safaty hftfersai tad aaada aa attar- adaa. At tka and a# Ndt sstwd iactta. yaw wtil dad addltlawal idsat "In tka da Hm Cawnrwdm DMdan, by eancaat, daWndlaa aad aaaarltin. IMS fetaaaa nnaaa laatMcadyi That at any sawft. haw ar day All ana MBY Maaa at tstlfetiaai. tnai. aatarial. faalHki ar anfetratta thati feaitsrad, itasfetd. laaatad, feiaifed. tarnfetrardy triad, fattfeararfly mad. ar tat aa far ittfeifehlallaa la itdi a mutr at wW randar sad- daata MgMy iafetafenkit AMO fet*a ifea dbast and abdeat famatSm a* a Sam and ardarty wart Mata. This -->m la lha lawrlar a> Mna. saMasn. aad taamtt aubWaa at wad aa wkafa flaan, baMtofes, ratdr. aad arnsa. Thh mrlt-mt by riwiilty aaaa Mai ad taNIMaa at all Naas <IM ba triad. Mated, ar warad MUUA ta a at BOHT ANCUI .Tha at (hit tMaraalfy naaatal a "aaraata" raashtasct kata Ham. aad ACOOB4T MCVaNnON". Tha fedawry aaraaci far lawadtsinfe balk anifatatty and atdarllnaM, a kat feaaa ttatad ferariawly. it ta craata aa afeatratt tya*tla|ial affact aa "await" !a tbair ward mliaiatM. laik tkaaid fea apaiiad ta taek aataaa mat may will *a a lany way in taaMfefe "await" I swart af tka ptanrWy at Stair wdranaiaat. THarafara. aa hat slraady baw ara*n in tha paw. may wdl fea wars start tkaa waald ntcnally fea ctiNaataty Aa laaally Iwfurtaat advottatfe af pkytacal ardarllnaat (lavahrfaf all ladlfelat aad all aatanai at ad tfeawl b tka aHmaadati at tupi**** 0912179 DU 029710 SaOiaa t fart 1-1 h** 3 at 4 it ovary a* at h*nd tnatl, in ovary inttanaa, pvt daw* ia th* prkaor Plata what that* hand* D**#d up anfinaily. j tha* notarial haadHnp duaUeattaa w.il h* otbhinatod. TV* wtt ba trua whaihar tha Mtanal it a bait, a taaa at knot*, a kata at bitutatiaa. ar baa at itaih. it dtauld unauatiiaaaaiy ratatu* mta anltaatad aftlilaaty. aoba tar work aarawi Warkan who Uttar 'h* work araat ar who Indhwbaiaatatt aHaw watt*. kaBrtt. or mtamuif moranair ta inpada rkatr wart, arava ia m katnf that raav art arabakiy *r th* kart maahantti. Th* boat madiaaia. irhar in aiaanaaca or attitude. inriud* thair aw# caarribatiaa* aula* matically mraufh eratrtaaaiMa" raward atfacmaaaa* ia rkair rak> at thar war* aiana naur attar hour. It va havaa't fartan tha fa^aa of ardarlina*! aanrabia ar fad it turrainaa. it ii tha fault at niparyirlan who tdhar aaaaa t car*, ka*ta t uaduntond ar kaaaa't afraa witk ar #*#r*eiata what hat kaon itatan in tha largfainf. Uk* matt all atkar thinft. tit tiNNwmr j Tba Caawathaa Bfcrnioa ha* a loaf hidary at aMdatt aparatlen. Haw* avar. laarth tar continual iarikriaarl ha bravfkt Iota faaaa aartala araat at aparatiaa. function. dauaiaptaant. and Indtrldual daaitioni, wktak ara u**u*an*a*bly ivOiaat ta lanraaaanat. j It ha* baaa faaaa that rartatn fvncnant. taaillMaa. aaia*aat and aaaatakrr ara war* tavarakt* ta aw avaraii anaaavart than indiawtotinar* ruhartata*. Thar* ar* ad- vaatatat to tha Oi*itio# in uniformity tram tha itandkaint of addod can any in watt oraaurawaat. in Wnrlkwiaa. In `treatfar aad In (MI* A*av* alt. tha arnaary intaat at tha oaddaottaa at tatifarady far Jatary, la ta aaaty ktyakalafy ta tka ua# warkar ia Mi vfwml laukamaaat. TWt ia ta bad* obtain tram aack amaMyaa a taara poo^hra raV-bahavtar. oaa- katant ant^t ^t^t al^t^t^tur^^r ra^jaf^lta^t a^trdna^t^a^t^tf, i fd aadapr t**k**r and In tka akarr datin taaa unffarafty la a bratkar WVMMM* UmiraMV MWI VMW OT WljHW W WfVf ^ ^ MNVflRMfi vHM kt id an avan fraatar aatant in tka fata**. It la oatWajdad that awab it* and aaaty uaitarnify ta all tka lanaHaak. aaaatdMa and taailMaa aa ita awn ntn n* wiH ba araaktabiy kaadbty. A taw rnaapiwi Why rhauida't ad fdaa beat* ba tka mow (a talar, *> ikad* aa tmat Wby ibaalda't oM baryta* far b# at tb* turn* da*. tbaaa. daalfa and **i*ff Why dtaaldn't y4 * ataamaat drill aatara ba tba raaia laaha? Wby thauid w* bavo waldbtf goffiaa. ria at ananaka, It at aaathar aad 23 at anotharl Abaoat wrtbaut *a#ati*n, in all todiiHa*. Malt. *viM***t aad matbadt. at any fivan tin*. tbara it ana boar rwtad ta aar itoada. Wby tbauida't torn (nd It. and mo tba *aat Indhariwlnata vadaty ia at diratk araat pur* pat* with c**t taduttla* aad braadp aaddaatr. iv. SMMirr la th* third auartat at lkI7. a brddtara a* rtadiBty waa Irtaad t* all laaarrdian m ib* Oivitiaa. That bratbur* war broad primarily M rbaw DOF 09X2180 pU 0297U S#cn#it I Part '! Pag# 4 of 6 W##f# KoOtiity fit'## .At# #yr maior $of#ry function#.' If oit# thpwft# of four i#vu of sup#ry<oit ho# leoaflc raponitpiiiHot m thw CPAtidworton Or ** A#furo of th#w poutionf* on# tho nonjro of conttrucffo* ocitrvi*y g#n#roOy f shout# do un##rtroo# Or oil eoncomo# th#t w# n#nonoiW avoid## d#itA##rmg utility m #nu of m#furtfy or of coo* Oi'ipn# Of m*#. w# >m>r# dUcustion of StpOricty (# AtomMU Only '** oroo0iii*.# of fold of o#rion# of oOtocn. Sating 'to it thot mam oioco of '* mmi *r o#rmr h>m ro foil it nit iwoomtor't mpontiditiry. %or #outoo on# #)Off*oit ihofl d# no# or intpMo#Ji* tuch m#n#f 'ot 'hor condor 'oil, or oo d'tploco#. <t o rop#niiP(iitY doth of 'ho ^ocfloft'c *ono.Af *# tuporwuon diroering. it it our tAt#Ari#n In coning o '"orougn of itoPiiify iwifh r#oOf#.# moo. (nothin** Oh# mot#f#i* *0 Oflur# n tHfV pOUdM# ihtt#ltO# O condition roforfO# '0 Ot 'otl-pfOO* ` Of foH-1of# `. Ctt#(t rttO#mtO#fO COndifiOAt ' vo>v# .a orOv>thf t'0lt(y h*tu#o m tort th# folloWingt oioriormt. 'r#hn#. domowot#-->#of, son#* fofmt. ptto# #f *ot#n#H. win# prtt- curt. #*#r<00#. ""OoiOnCO. foonng.foriuro#. titpportnOMij ihtOCUfO pickut. hO0#wor# "*. uho*#ro# hot##, 'Oih-OrtACft## tOTfO. d Oh# mow. 4hnod oo#tn. grtotd frotf. cwrf#e iron##. btin# contort. i# ttfoty doit, ootd oociih#. >moroo#r egging, *#. Non# of tho forogowg litf it or if whwcwo) I* -M occurronco oo nomol eonsrruchon. fhoy hovo oil* how* mr. boon fho eaufto of mgy ooir oaodonr#. Tltorofpf#,* if It (tot lilofiooi 'O rou<ro tuP#nw#*OA...#M suoorruidit--* do who* it nocotiory f# 00 dono m tho prototKO of tho## condtrion# of oft Haoo. | it thoui# go without soymg, of court#* Htgf whofi imorutfioo Pndt it# own or '# got ?ho loontonoovt ottwrooc# of ##cf worfcor )n thoto mortor#. '* OfoO*<n f tho totf oro ro#to#j oft# moro jtmportonrty, mo aroOootfity of 'hiortof Oocomot mof#roty '#%#. , 3#tptt# th* gr#o> pohdol tiirih# of normoily uhttodW cooOtHofts pot* tiOio. 'hoy oro otf coottoHoOiO"--<f oodt moo if tOo#fct Oft# ro#oiro# ro hooOlo hit own. o#0 or o 'imo. #t (hoy oppoor oho t Ho. v. osrucr owKmuan*- <mm o<#fro<#ii) to tfii. wo ofKotorf MOW photo of Sofofy word' !'P.d*rct OofW coggio#'*^f coofrotro# ^(h m# #o#r wdoo wo #ot urgoty w#0 'Ohgtdfo ofomoon ortiy. Hti# wo# mouguroto# dy o touh# aitdo prOMftni* f'OO <ii## "Th N#w too# whift wot into#### to fwo fho prooor ufl#onrOh#i*g of our #otirt to ihdo#o hoftc#f#rm* o now fvfKftoit pool* m ihf with Odtrroa on#itiOM. Sinco tho# tuoo* wo horo ho# tho dortofff of 24 mohtht of tpooifk ottttroot #oiinootioo. o* loott! m tho form of monthly ` # Wor#" eor#, AAony pooofo <n our twporvftory ronkt* through only 'hit much >htr##yctron to fho impfomonrottp# of odttrocfi* fpuh# *oyt on# moohi >0 ihiriofo com# oJpOfWOita of fh'oir own on this tudiocr. I At rht t*mo i* <t (ho ourpot# oh# tho ihtontion of fhi# log of fho IdSt proprom r# coti ottonno# to fho f<t rhor mopy of tho oW ifon#or# func* tioo# iioo covorl or# doooiy mfrotno# with doth tho nfcotury on# tho opportunity to ompoiMilt on# imprptro with tho pftiotopny of Hi# odtrrocf. J I. Wh#n #nh(oft#h (ik or# givon. t ho>o ofion tpok#n of tho difoci i o0y 0912161- [ DU 81 [ H Socfiaa | Part 14 naaawity af making rary ilHlw Imartwian kn tha now lletaacn. N* W ara taring mat unioak tha aanoa gbring tha atlaalKaa, Safoty Qa ar Craft. It ctmoHi af ohrtraw khllaacahy. ha laar It an# will ttai aiata ma t ortontartan talk aatnklt. It la Kkaty tkat all tha artantattaat of Iha aaat couth hava baaa grootly intgravgh, hah wa haa thia awataaata aravfaaaty. | 2. Our mitrvctioni an STA givan by tha faraaiaa, hava baaa hano in ana av ar anathar maueaaht af Nataat aah rat, uolaak a givan fafamm hat aaility ta imagina anh uakn thata aarta wtuafc ora abatraat in n>t tan aiugnmantt. STA cannot Aa tha boat STA. 3. Wa hava gttan m thit pragma aah la tthnr wthhtgi t*a taataaa fat ynifarmny anO aratninata. Wa hava mM that baiiaaily tha it<M at bam ii # > onwranmant luffWontty aWaaa aa ta affaot aar. aaat canagct. "haratara, wa hkllava that if ovary warkar hart thlt a*atamah 'a him qua frankly, than tha aMaat wa took ihavU carna laaaat ana in grantor aaath than wa hava hah in Iha aaat. 4. Tha aih lafaty atvloiaahy af "latthig tha ainaata" haa ahnoya hah in irtho ahtaomn af infhtaaafny attar aOttawa. tallowing ara taiaa phrataa which, whaw aaaaiaah In tha light af thair ahtaraa mflaaaca. ihaoth t<*a tha raahar aa aagawaatfy fa affaot ha* (11 rahiatfng canfWanoa in wath (21 talking aown vtaatiiiHaa aa (3) aaaiioatiaa af tha "not an tha (4) cxrrkti** *4 iitt *mtm wkmm m a4 ^IVhNnlMnaVnf.f yI (SI haw wad wa ha aar inhhrlhwal hwty aa wttiitviiatt lawarh avaraH Haratafara. tha atimory hatanaialng faatar of whothat at not Sofaty hat haaa ahwiniitarah tuacaatfulfy at any gfvon tita haa baaa tha TabaiaiMMa Inhay Pmauaagy anh Savartty rataa. TMa naaaura. wMa ilanharh far aU inhgttty. aa wah aa 'mtra-oaataaay raaganian. ia not tmfy inhlaathn of tha actual tatai aiaoriaaaa at any glvaw hta. .Par aaamala, b la gotta waaafbla far a tatiaty af IncMaata to aaaar, any ana af which avow thangh farmarty nat matwhah in tha Praaaaaay lata, may ha mart entity avarab than a tahyiatabta Matat Injury. | Tharafata. beginning January I, IfSi, wa ara ahnalin| within tha Can* Mtuctian Oiwuoa. a now yarhrtfak'' of inname am ant whatain aU iag|. hanta. oa haramaftat haflnah. whl ka htatuhah <n a taacial rating to ha known at "TW--Traubia Praawanay lata. It will ho tha raaganaMItr of noth ftaih Ptamnt Wanagar ta eaa that all Ineihantt. at hahaah balaw. ara raaattah ta ma Olvttian Sofaty Offtan aa thor War at kaaama known. (Panama fat cawanting TW> will ka tha tawa k that mah far Ptagaancy kata.) fact* grower ia oira ta Iht any "indhanre" eaatrrltg huring tha again an tha ravam etha of tha Maarhty Sofatyii A Pbe Data tag Shtat. I Qup 0912 tan I DU 029713 Section I Jeer 'i *1 T> '*?** of ooeft oroiecf will b ihM on the monthly "flock Sheet" `om mo Oivuton Sofoty Qfftco m column toooroto from tfco Ptoovoncy tto. fleieontt to bo include* m fPt** rei ' I i ^ofl-rabwiotobm Meio* iniune*. mduOinf oil SubContToctoy't in* iwttoo. ' 21 SuO-MOlOf ifttyfio*. I ' 31 'atmting in wmiy oil ar Camay* neeaxitating Intcranca la* lanra laaartt, I 141 aecibaatt mvaimaf g'aatrty damaya itouiring Inwranca trtorva tcaorn. i 5) c acm cyainil iha t'aiaat far malic IIability, til malar rahtcla aciiCanM on or aH gratae mcolyinf 4u boat icwa* maal, ! 71 camaoniinaa claim myaMag litigattan ar larviaaa W a* awamay. 'll any Warlaan't Camaaataiia* garmeal aacaal wAara only Ha gay* maar gf Miaala nabkei (grafauiaaal l larrcaa ia latalrab. Noia. Tliara it iha aaviaui gacahiMy of avadaaaka in Mm aconala* enob aha*a. In innancat whara tha mom caaa fail* la nara man ana catoaory, it will he caaniaC aa an*. laatam far "TW Whan unfavaraMa iiiaMan aHaa aa a praiaat. Ihay ara cntartwnaraly araiainaaia anly (ram iha tiwgaini ihaii that which haggihab, awW here haaa araibab "IT* laaiahaby ar Mat graaa. waM havai 1. AMkigMb by taaia aimatt ability at "cryeal baM" |*ag-- 1 uhlab ia rldnltm aah imgracricair ar, 1 2. AggMab adaaaaiaiy. cueing 'HOW" which war bcagaab baikaily la ftiathail ar Mak irachla-- nych ati I a. Iharaagh "(agtaymaat Seraeaiag" | b. factaat agg "Jab nacaawat" | <T aggraahaia STA | 4. (ailaw rhroagh an "Oaarailan tnaat" ar ! a. aa ia tha caaa a( firat. graaar griar iaipcctian. j Tharatarat Ti | ha canchaM (a eama fraa faiea ta aggty gkaa IN RNAl SUMMAIY. MOtCOObTH. Wf AM 100**40 *3 "CONTIOUO APKICATtOW IT AU JUmviUON WITH fAI mi BtClfTION AND COMMONU*. DOT 0912183 I i DU 029714 t I Sccttan C Pm I a I of 4 CONSTRUCTION DIVISION SAKTY FtOORAM--1957 Pm I. PHYSICAL OIOIIIINCSS Pqrf !f rt contoi or awtiact owcirnoh (M04TA1. OISTtAC- TIONSI | [) Ilf WW Crft-(ilMfW Pan III. (b) YWianxi--(Mfiirttlyl--Tar Dramaftiinf 'Ilf Warbi" I 0P8UT10N MUST () If lMM I bl If Salary tnffnaar Icl If Manafamam P*f IV. ttAmiCATTON OF POIMCR TKHMOCCS I. FNYSKAli StOOUNai in (ha a fan* Caannacttaa OlaWaa. br latitat. tabnJMan a(If ttaarl- aiwa. tint alwata maaat isaeftcsllyt tltst at aay `mamant. Naur at far AU sab (VHY matt at aautptiaat. Molt. aaiarial. fatuity at tpparstvt tMI ba ttarab. nacbab. lacatab, alacab. timptrarlly arabab. law rarbf taaitab. or tai j far taaaipaiattaa ia tsdi a taaaaar at wiU ranbtr ' MfMr iatprabaMa AMO fbfa Mia biraa and aMaw tapraaaiaa af b daan aab arbarly wart flats. TMa applat fa Mia IMtrtar a# bhii. cabteaM. aab taatsti nib lash aa waM aa wbala flaata. btsMbtfe, yatdt. I#" I .n.nuiwum Wf naanr aaaaa tsar aa raaaaai at aa mas win a aratMb. piactb. ar narab PAIAU& fa ar at UGHT ANOUI M iaa baia Haat an intariar wall, aa auartar wan, a baHdfe* liaa, fanca llna < tMlar paint at rataranca. | Tba banaba at Mb* aaaaramty yaaaual a> "anaaia" raaabataaat tiai baaaaa bmi in "Matariat Manbiiaa", wart aataMibiWy. Ira pram Nan. anb ACOO4T PICVetnCNI (AH caatamad ara bsraby abafcab that tba abm raaairaiaant tba naw anb in rba (mwa ba eambrtab at panabnawt parity aab sat a part < a twrraat annual praftwa.) a. tm coNnoi of AatTBAcr oviootcai (al "b Ward" Catba OutMf I *57, rta OMtian Safaty Ofbta wiH cantiaaa fa batinaata as* anplaa at aiantai bittraatian* thrawfk tba ttadiw at "Ilf Warb" pawpblata. luaplisb fa all praiactt aa a ntantWy bata. jlaaai praiaat biitaaNnaMan it ta ba ibantlcal In ntaibab fa that atab burlap 1131. DUP 0912184 ! DU 029715 wws Section f fart l-A tayn ]<I4 i TJin Wares' os araaaasab in 1954 or* always asaticabla on# ihaulb bo 'MHlM wtinrn*nr now tmalayaat oro "**0 or wharn the ariyinot aaaiicaiiaA banrs raaarmaa. TTtasa warns arot { COMbUCJNT iNoirreMNT Nfcucm womio NUHKO eotwao UNOCMNOAUl intotiu iNAmunvt runiAMwr Mcoccitin iNCxamNCK) (hi Mashaaaw-- (Mt mhly I tar Or--ailslny "Kf Warf Tba Qivistaa Satary OHWa *! inw aoch aiantlt a vary feriaf. vat ilirtlt >cay*V tar tka aaraaia at yanaranny iab <a attaatiaa amt intaraat an an 'Abstract Oatkiancv Sack itsua will cantata all Kmarr infarmartan aa4 5atatla and will bn aravtbab ta nma ta allow lac a lull month's aaaiwatian. 111. OtOUTKM MUST (at r Kw--I 1. Oaby InyMbwat Man I 2. Oaky Saacilic Man Hatrattat j 3. Daily Sanefe Man-TW--. S.T.A. j Tho raowtra--ant, above la Amaanaanaat. IWa in Aa Otvtataa Salary Offka ianava an ectiOtat * vwmatly impassible it rtia abort titran itaaa ara (atwdy eaecwrsb at tha awar Hm a *4 wM obay--a a--ttty.l The illmbartaa far this reawaamanr iMentally bk--ss that ovary fare* mao anb wyamis at a--r avary any In Hta Vat hatf-haur at rtia bays Ml laak caratuily at aaaii aaa la Ms fans ta saa K>a laaia V an# tabby ta i ' '` (21 Snaartaily V tba yosty --abar ta a tart wbtsb phyaiaaily aab bow tba tsnsrltace ar ratlability factar matebes tha mob ta the task ana the task ta tba ataa at aractleaity at stay ba aaasoblm...anb than. | TMnl 13) liawffc ebeauete I.TJk. aatr ba aivaa far aacb task itb soaVnatias tram aacb wan mat ha vn4artraa4s ab at Ms It Is haaaratfva ana assantiai ta tba swcaast at mis three-ifan that ab ataarviiiaa patticnlarty tarawan, ananfa itiair suatrvittry tlsta saab that May ara win ana ana asmanally say--isMy anb thttnlaa Mr yasyi as atewat. at wash at aactt warfclaf baur as is aracticelty aasaiWa. It b hslitvob. mat thraafa prayer analysis ana aiaattbif tbb -- ba bans ta a y--tr a--aa than at any tima In Hta a--, j TMs yaar anb beat naw an--ma acaat aaaauriaa at tba itiraa stoat attar ba base aab amts ba cantimeb tionsaarty abaot avary tarawan i.witfc tba saw# tanta at ranabbby anb inteynty at whan any at ihaw ttya , ar flaa their warn at hanar in heviny hitfillnb an expeaeb tut- 0V9 0912135 jyV 029716 j Sfim I rift i-a N|t)U (hi ir umr mawm Stnn m >n riunl h Iwi tlN aiMmr urn hiliri mr td in Eminmi ml In^Mtry. W km iiaim ml rtmmlil (fimmrty litml Hti wifugt Hr iMha* try. titif w mini su to rr that oui rauAiet factuauy hace each man on each TASK--ON THE IASI* Of WHAT HI KNOWS ABOUT THAT MAH-- mftcuiirtyt III line fnyiwii aittnuy _. (2) AHitvli ml imtvli caorlinitim if Hu ami dj ltd Ink. TWii fvitctim anil hi iiamiifitu hv 'hi Sifiry Offlu nmuiml "it ImT arm ncn am--'oemim By lanam..ml mi nmiM iMml M miimwi. (t) tr MAMACVMNT Thi iml MiMfimin nit Hint Mftm m HUM! t4 kaw urni* mci mil emtotty ' (liyiiciily iniim tfd.... irmi Hr tbi pri mary iiifim it ihuramf ml mWronii......................... | 1. Thi mim ml taninr nm if irlaiinm ilwE m my ill MfitMtlH u HMfilll M. III. tMi mtl| 2. Ttd Hmty immii ailid h thill it amtdnid m ridtil d uncn. tii-ii. i twi TWt egoytrow wii *ot mfsirt wM) tfco Comwotoo" or otfcoc ocfwtf gnu o foof m Hf 21 orf tho "Elii I ml". j A crnumtHti tiMitdn. ml riaiiif dull hi cnAil, at rid tifMw Ndiy Sdff Minim aHdri rtd bt erift hy nWi| ml d hi mrHIll limfy.l {It tthdli d hi ain trimmi' ' i " i idfwi it Mdi u< ml Mdi thl r cm.) (hy Id hi SAHTY... Idi d 4 whh rnmythtof, EVWYS00Y, AU fW TWO, rtrHr rotw tkmmosks afiucation i! Tm in lUioil d Mki liaNy wi wi AU fmair Udmlnm m ay hi 111 rtlimi Trilnihi He Ittww fir hittir uHtmim if tht Mmliy aimini Tm Em Mmni tint. HN* Hum Will "Aitmldi", "lihra-'. '9mi*. ml "Audi"--Thi hull hrintdlm *1 "Ertlhif. j (hi Thi ranrr-dd. S.TA. nmiriwilt. i i (tl Mr, Miehmui Immm ml Tm immn in iMM mm. | 111 Wwhty fimiifi ml Sifity Mutiid OiMm. IHww aim FOMCASTIO MAfO# HAZA10S.) | W MI, ! DU 029717 Saetion ( Fart t-A N|l4l(4 () Cannnuauc affantiait > eanttaatar lafaty partocnanca [4v rant lantnaci I. ' If) (if* attakiiakok. i* pnncialat of ao^fayoiant itxminf airoaky !fl) Factual ana #H.ineiyno Vfl takulatiani. . OONT NfOllCr FUNOAM04TAI] Soo foe frnrw- 'al Froarami at >*SS. JJ, 'St, S3 ibl Gcattiic Skfaty Chart lei Sly* toakiliyialv trmalitel (41 Matanai uiki'4 (a "Sian U Kit" ana mat inatoctal inuo4 ky you tar locat aaaiieaiian. j (I Fragrant oil katufcla Traffic Safafy. I TQ TMt UJtTt JNGINOHi I Canttanilr rartoor tha akata fykanumala. Ata yaa trnactina sthan la 4a that riak ray nay not ka fully canvaraant wiik yauraalft Nofo maaaialiy: Tou aro kiraetty raaaaoaWa fat tha oOMlniairakaa of Sofoty Inamaarma >a --r4yr%c w*k ik# Oraatua Salary Snairearma Saauanca of Function* Chart. I argaafco Far 4r riak la canaalM aa a currant Maia. ca Ihot oil iIi DU? 0912187 DU 029718 CONSTRUCTION DIVISION SAFCTY PROGRAM 1W i MfNTAl DISTRACTION Sacfiaa I Fart l Fafa I < 4 Confutad rtmoaramant Fffdttuaiad Aparad WufTIUd Mumad ImuuimM | Caamiaaw I Farfatfuf j indifftranr I Naftaatad * UadaaaadaMa | irraipaaiiMa < Inaftamwa OMtiMMl tad ftafd manadaawaf haua araad HMNmld fgrtfiar art- *" '* *w nrtaw aravaaiiaa aarmtiai liaa ia ika fWd af Akmntaa far '* aa* aart. and unadfr, a raasaMaa aad araaaiaat tM wa aanna aaw hic tacManat wdk atara *kanaliu. lawplalaaw. aad uafaftarfna caatlauiry, day ky day aad tatk aftar faU fa t*a `MOO^OOHi" taakl I * ofa<famra*raofnaiofaNa"a. f A1171ACT OVKnNeUV'MdNTAt Fart il FUCtMOrT--fccafayaaar "Sraaaia" wjfk raatfrtfc "Jak Flaca- iaaaf'\ | Hn HI OmATWN "A*VIT"--A ffiraa ilaa rtaakamant far aaary faraaaa, warr <T. ''Mad" daaaata far 20 yaari ataa aa aaddaa hat kaaa aaaartaarad farawat imariakfy fattad fa da Hid caw- PMIV KU&HAif aa I. 2. aad 3 (Caaytaaa a* aad yaaraatfl) * rxt eoNTiot of Aunucr omaacns { (A fraftgual i dlacwaad. ittiatrafad. aad dawaaidaltd many tfcaaa darin* Hia Hit Mwarai yaan mar ia ifta du Faar CaaawvtXaw Or*ananan. caaarafa mfufy, mar it. fuardL ufaa, aartartaf arafaadfa aaalaaiaaf cavarafa and Hia lika kawa baaa aravidad ia hoa aad auaatify la araduaa a< aur 4 Mad taamamy * IdSd a amcrtaadfa aa wa kaaw haw, and at afrtad at tha Fmiaaf Maaatar'a Caafaranaa -a July, 1F1J, furtkar trafcw daaaadt aa aur canaarfad uHtmTii affart ia ifta Hard a# caarradhn_ anriaat la aaaalai adarraaw aadniif dafMantfaa (aawary fa aaarad Mfa aarranai cikducf. i ia aaw Md^ if it addtahla la arawl Mara ta wa art aaaraarMa "Ahurart OafMancy CanfraT ttl|uaufk a aartfaf caarid- aradaa a# mar fudia* wkiah wa wiN nama "Maatat Didraoiaa"--far Mfar flaM aad faaaral ramarafiaatiaa. DUP 0912138 i i DU 029719 Soctidn t ; fort i ; *<|l ]I4 t n th# tamo than. mot c'utt#roo nmo >s a aitrractad mind*-- wo racomaiand ond raouotr tno oooronon at 'art > I'oiiow.ngi with daily thoritugnnoM an "< cart at evetY uiirmor loromon luoormronoont. and ongmaor on tho Btaioet 'a ana an VHY ungia '"Otntduai an tha 1a* lita conrinuovtiy and samoiataty ai utdtctton. j "hit atoiaaua "at baan bnofod tnowiodga mat tha baiid ohilotobhy ana otrcnolagy at aou-act >m aafictnciat naa naan ditcvuad in our srgamtanon in many an ana many una during tha BOH nod yaan.l Aunucn loginning --nn January Id SO. and continuing moodily tharaoftor, mo Oimion Salary OHic# ul tmaet and aalinaata to all raa. ana onamolo of moniai ditnactiont iakon from rhota oa tha front Conor at mil program. facn namala will ba iiiuttratod and will ba lufffcioalty onalainod >a aunt m obtaining uniform unaomtanding and anpliedtion at ad Btatoatt. Tbit, m armtad farm, will ba lubitlad in tufflcaot quantity ia aortnu dittnbutian to all tuaonioidn by mo totlowing matbadi I. loginning with tha Raid ftaiact Managar and continuing through lino orgonitotioo, portonal doHnaatian at oadt nta t to bo taada an an indhriduai boon mhorata tacit lugarntgt ditchtana tha tuatgig Oddrotnfy With oorh mumbor at ha nant lino of tv--rvfcuon undl all linotuding foreman I aro covorod. It a rocnntmondnd that dolinoo* tian af tha tomato to Suaomnon bo camtlatad dating' tha flrtf 3 wood of any monm and that mo onamalo bo utod at ^tia wookly tafary obtocilun" during tno tth wood. [ C. (dab araiaat wiU ba admtad ana maath in aOvanoo ad each taiaatian or atuntow at mootal Oittracnant to ba uriilxad. Tba* oadt tita urMI baua tima td tttfttt anarddriata and adoguata oubfWty id furtbar did In dniinndtmn af tba oiamnia. | 0. Id drymad Id angfgfa udda nauoct hdtu aad whan by Ideal lnMd> lira rdd ward abia 'a marnuo an tha roautrrmonrt in "t" without iabridging tha arfmary |it and intnnt In | It. fUOMtfT bgiiinua btmitng Hiltnton) A laoctfia and uniform aaliev hai boon frantod by tba ObtrUt Juaartn- toadanti and <bd Sannaa Suoarmtandant rorulting from anafytd at di- rliianal naadt at wail ai local condition! ta at to gat tba matioiom in larannal amotoyoo affacttuanatt. This you will obtain from tno Ofokion Sormca Suoarmtandant t Offico. i No Odd lbQuid oraoct managomont la ammo ImbiKHat undar tha oracatM lomomuMan law abftganant without tamo attamor to avoid liabiliriao aftan iraiaabio ta arhar grandui rmalayan or Brotnaut ammitancot or No wartman ihouid bo aomuttod o ouumo tho hwordt af eomirueidd watt who might miuro ntattoif critically or looo hit lifo In jia doing. I DUP 0912189 i DU 029720 I j iI I I t ! ! Section I Hft 1 Hfm 3 af 4 Selection thnuid. therefore. embrace leva cantiagratlaiit i (al let* pnyucel abiecttea and ritkt, aad tacaadiy, Ikl Aefttuda tr>* attitude rtrkc. Jab bloc**ant mill be the daily tecpamiW>y of each fireatan aad craft tuaarmtanaant initaiwa by araa and divaiea rnqiaear, at am- plevmanr ana thereafter. | HI. OfWATlOH dlrtr* Sleet ' Safa Oaerotien S 1. Oaily Individual Man mieechen 2. Oadr Saaailx Man f'actmtnt | }. Daily Specific Men.Tetk---S.T.A. ; Tha requirement ak*a n fandimante!. IWa in the Oivitiae Safety Office achieve an accidant a virtaody imecmdMe If the above three iteec ita (actually aiacuiad at ika peeper tkap and with adequate quality. 1 TWt rtauitawant leecrftcallv dicMtoa that aaaty (crcmcc and lupervaer matt nary day m the fin* haif-hew of tfca dayi fVtt (1) leak carafwiiy at aaak nan in kit qan, la taa if ka laak* (k and randy la n ara pad than. | laaand 121 Saaoflcallv fit me tana meaner ta q tack wMafc ekvOcaity and Iraai the tiporioeca ar redakddy (octar marclvaa tha man ta ffla talk and Mta tack ta tha neon aa praartaally aa may ka paciikla and thaa. Third (31 linifi adiqaafi 3.TJL pad kg qtrin far pack lack' odHt taadnaailaa (ran *m* naa (hot ka uadarctaada ail of kic inacmcrtaw. ) It la imacratwc and actantiai la the caaaaaa af thic throe'dea eeqaanca that ad iaaaricia 'pankclacty farnaa, artaaqai (hair taacrricary Kota 'took ikat Miay am -Mh and ara aanaaady lueeevfcinq and akcorviaa lhair qoeqt. or qreuet. at much of aaak werkleq' hour ac it practically paciikla. ii 'i believed, mat thrauah praaar enelyi* and pienninq (Me can ka Cana ta a qroatar deqraa thaa ar any linn in tha pact. m TMe year and trtm note an--the enact aiacadea af ika three itanc aad ka done and meet ee confirmed (raauaatty ikeut every taramen .ritk tha raoia tame af reliability and intaqrtry at when any of than pqa rhcrci. at free mav ward at hanar in hotdeq fvfdKed aa enpactod ale- tiaa roMoctn* on mate tenor. j Ifaremani Chalk an tha Trua "Why" af l.hientaeitm (Irtt thinq in Ika ntaraieq an tha day af faplayaa c latura.i | ft. MUOtMff j Unfike the wip > recent yun whcraia the Dtviciaa Safety Ofdap reted f> earfertaaace of fit* ranaae nrer relative >e the OMeieo Anneal . Praqrea. in 1*14 mere will ha na tut* awrakly ritia*, kart j. 121 9 (J DU 029721 9aad af < I mil totmlM ywar awn dafraa af taa^Uanca and aaaautlaa far md pdtt ml H arafrwn. i 2. til* OlvMan Safa*y Office will make 'Hina* an aereewaf vfikaMea irreaalef inlervelt. at whicd rtiae tha ray and be id|ad M ba eamolataty lunctiauaf or net. | 3. riant atm badly cantidared by Ida OliMct Sanarintendneft la aaa> >inva ia a meaner >a be aanawacad latar ilia wtre-dfarkf canaldtaa la Safety reHetmanec by eecd uta. { MNT NfCUa FUN0AMO4TAU i Saa far Ianew. (a) faatai ml 1933. 193d. 1933. 1933 (bl Craanit Salary Chart lei llaa lead Id) Ona keye Craft bracedure* lennfiad in Start-Up K> and wrrtfaa hr yaa far laal AMdtatfaa. 90>M1 HOWQUB -- A99UCATWN | Wa aid cantina ia wade aartra mm ad ad a# Ida laahnfaaai drreimpnf l* Ida part, hat medal reference it made la Ida faftaarfapt I \ () vtiMn Fr^titMv htt (baity mwu rtuMMuMI. { (b) Thm +rmy *mk, J.T.A. tmmkmmaf, | (el Seta. mechanical Itutaw and Taai Inipawfan ia tahedaled narlada. ; (dl Weakly aeedapt and Safety Meobefl Paidan. (al Ctartutat "OrderUntn" thcembaut. j ! 1,1 mMMdMM*|| NdW piMlp. m aaMata aadana Mata ml I ; our 0912191 i [ DU 029722 I CONSTRUCTION DIVISION SAFrnr program 1955 I I Setion C Port | 2 Poo* I of 3 Oivijionol ond field management have itated their opinion that oar Annual F-ogrom for 1955 should emphasize and reeuira improvement in the use of our primary and secondary techniques. Everyone is, or should be, aware of ho fact that wo have never discarded any of our tachniquee and that it hat always been in the province of responsibility and opportunity for all sites to operate the methods at maximum productivity. 1 For the sake of review, our primary techniques operate under the fallowing broader headings: I I. PLACEMENT--Employment "Screening" with realistic "Job Placement''. II. TEAININC Effectual divisional and job site extended employee orienta tion, i III. CROUP INSTRUCTION--Monday morning "Tool lex" Meetings by fora men (with factual Proctor System assistance.) j IV. ORGANIZATION AND PERSONAL INSTRUCTION -- Consistent line or ganization--S.T.A. practice and V.F.R. control. j V. FOLLOW-UP--Oolly and weakly "Jab Inspection" (Including V.P.R. tabu lation and control). j The Division Safety Office is herewith delineating ipacific ways and mirans of improving fundamentals far detailed application in 1935. Such delineations in effect are to be construed as the "new phase" of the program rather than any other new applications, such as were used In recent yeses, like this "Per sonal Contact" requirement, the "This I Did" cards requirement, end the meet recent "Indhriduai File Felder" requirement. i Fellewing in the erder ef the cbeve listed bests toehniqeee, we Indicate hew each activity mqy be improved en mere specific, mare factual, mere thorough, and more consistent application at ail site* aliko. Supervision Is expected to delineate further under each subject, by its awn extended analysis, as each set of conditions at aoch site mqy require. i I. P1ACRMMT Implu'/escint Screening (Selection) j A specific end uniform policy has been framed which will emanate from the District Superintendents end the Service Superintendent resulting from eneiyiis ef divisional needs ee well at local cendHiens so as to get the maxiamm in potential employe# effectiveness. This yea wiM obtain frees the Division Service Superintendent's Office. j Na oea sheaId expect management to assume liabilities under thepresent compensation lew obligations without soma attempt to avoid liabilities often traceable to ether previous employers or previous drtumsteosat or conditions. No werkmee should bo permitted to assume the hazards of construction OUt 0912192 DU 029723 Section g hart 2 Pop# 2 of 3 work who niahf iniurn himtmtf rn'tirallv nr Into hit life in ui Wnfno. Seine* to) lode phyiicol oktoetiont and rtaka, and tacandty, (hi Aptitvdo ond attitude riaka. | ioh pletamont will be the doily raaaenaiblllty of kadi foramen. emft . perfntandem, with onntence hr area end dfvfdea enpinoor, ot eatpiey* meet one thereafter. j u. TlAiMNO fanteviiio OHHotho j Eech new er rfemployed employee iheil he raaitimd le attend 3 one* held hear erientetien domea, at Intervoft ea failewti Seeaien A--with Setary Iwpinoar let day at work Stolen I- with Craft Suoarintandttt--7ih, Ith er Pth wortlnp dey Sattien C--with Safety bipinner--Idth, 17th, prllth werfciitf day Sebjecr (laaaion Al --Jo fhfa neatinf it it the Safety gnpinaar'i reopenlihSty ta otplein tafoty peiky an the the, la the DMdan end in the Caw aany. Such mpalatieac ea madltai and Nrat Aid. aartenal prataclhra aaalpwant and a feed tewpMnp ef the llue teak's can* teati ihoM ha devaieend and dfnamed. laj any event the new. cantor theIt he inpmtcod ta nrfWdant dmawdahUtty. Subject Headan II--hi thfa macHap the Craft Sup print pndanl la la make perftetty eiear where ha ttandi an Safety and where hit craft eat. piayaaa itand, man far maa. Tha craft ivperhtrtadanr meat inpraco an tha naw aataiayaa hi ttroop, dear tana*, at ta what la wanted, wha the weaker la rmmonilhla ta aad far eaejnty whar. Slncartry, clarity one iralfht-tmai.(hn*hnu<dar talk It rtouhid hare at tha craft performance level. After a etaft lupertweadonr hat paraan. ally and farcafafly made known Me itaed an efety wtth hit awn man `indMdwMIy," ha diautd iatar lavira atfcar salt cupminland and ta talk ta Mt craft at a troop far a thaw ef teijdartty in the tuper- vfaary rank*. j Swhfect (Senied Cl--in tha inaand mnattop with the Sefnfy Daparhnant, tha nrinnipoi nkloothra It la pat clearer onpioabWeaa ef haw toah- Maaaa are applied te aadmw efhmhwpoee in ^nfetfon te IrfMfud workera. Wher tacknlewar, whet eld human h'akkt or what them " reape haaardc er ramtdlw ere dhoumod, era left ta the peed judp. tent ef the Safety Engineer aad hit ntprdden and will he luhject ta iamd epedfb work and ceedMent. I (al Theta ham tea often pivaa rvidanca af naadjfar mam tharaeph pmpatatiM na tha part of the faramea praridinp. Tha Plannine Cammirtaa. tha Staarinp Caanaitraa end tha Safety Office wiU be mem therimphly arfdoat in the maniathe, pmpraadee Imprott* meat which wa moot pat ham nodi farpmaa injeve^i meadnp* Tha nfamntanWared mmailtfcci chad oubt mam pmadcafty in tha pat* danco of oath fammoa far bettor ouaiiry ond pramicat oppiicattaa at feat baa mtaHnp Worn it tffecti tha wart aa hand at the timo, aaft far amft ond pottp far peep. 'j OUP 0912193 DU 029724 Sactlo* ( Port 2 Pag*3 of 3 (bl Tbo wtobiirktb Par**' Paracptt thoW coafoin, in th futur*. aoro of Hit motor kotorbt ntio#nt*b. <To obtain the imuomi b*n*fit from tkl* wonkly Porocoif, If tholl bo eonipiwnb for Thyri- boy it***, lkat>l* to tkn wood bnglnnlnp tkn toHnwtnf MooOoy. Plnanln* coamittMr oro, tkarnfnrn, r**ui* to tit on Tuntboy of todi wood, to tkof by mofuol kboatinn of yrotootob work for Hto tifoo. rh# motorfol for tko Thunbny foroco* any bo oboooofoly camtnb on tia*. | (cl Proctor* oro to bo tolocftb for mart erttkoliy In tko fytoro o Inbl* cotob In rko "flu* look". Tboy fhoulb bo'rotofob not aoro ofton tkon 10*30 boy* onb thoir oorfontone# tboulb bo dtoefcob by Hi* SofMy Offk* of looif twit# nodi wook. They tkatl bo ibantiflob by Hi* now bMdonoi praetor "Inbfnlo bobf" anb "mnttWn* hot bonb". (Thntn or* tuooHob by Hi* ODjpvbtiionn SofMy Offleo.) IV. OMANOATWN AMO fflUCflU MSTIUCTIOMfcj*--_ I.TA Procbco ! lino Or* Tbo printIpof kooroToniowt* of Htf* loofinlpMO. botob on our uioHmi wMl It ovor Hi* oom Iwolv* yoon. oro a* ftHnwt'i lal Ptapar SXA. mutt bo pbon I* ovory oooo wM ooeb now ta*k nrilfnob (neenrOin* to Hi* "tlo* look") onb ft will ant bn tntb* fnttnry to giro S.TA. on tna* tart* anb nib on otbon. (bl Tha tontoit of tko S.TJL for any ftvon totk l< to bo tpocHIcnily tbo rorolt of inob "ryr to aktb" onolyili oil ovory totk onb nmr o kuabrua lonomllfy or roooHHvo monotony for only token com* llonca wMl Hi* S.T.A. bllontlow. On Witton bl**b of mor* honorbnw mark, S.T.A. ihnutb b* wtHtn* ('10 wore* or 1,000 at atoy bo ro*uirtb by Hto rbk In Hm fork), j (*) Tap rupardilan, from Pn|r* Mono*or tkroufk HoM SupnrbnnaO* ' nr, oil ftoM fn*k*nrr. Croft SuyoHntwbbnto onb otbor Sapor- hr onb nMiliary J.TJt. uobboklt to thob| owton onb portion. Nofoi Obhr 3.TJk. Hmm rootIM I* no oo*ib*t b "obopoert" S.T.A. V. POUOW-UF-S-fy anb WooWy "Jo* bMpoMton" tb) I* tbo OOM many bodgnolob InioooHon ronnlttor bib on offu* tko fob of tbo ironborb tonr of flbMH*, On onondon, tttctbr ho* boos for eno or two wntobHoo tootbon to bn and nf Hm ob* rotolno onb nnro-anfcino. In Hto foturo oneb tonwolHoo wfil pro* tonr nnrot tn bhrtbnb Hint took Inrpntbtn cnoiaiHoowa* will k*vo oyWoneo of kit own flnbfopt onb roooaaonboflooti lb) All coowtllfttr iknk bo brlofob prior to ttattfop our ot to wbor tboy oro to took for, Sow ikoroopkty Hioy aro t* took onb rtior fount oro to bo roterbob onb onrrntlob no art* wfcot mun Hioy PMMiOM. (0) Iwpocboit tionrr rknuib bo troinob to look for tkin** tkor aoy bo* voioa iotbor Ikon only Hmr wkltk It nirvlnmty an* nkyilaolly bo* for* tkant M tk* anatnr of IntfeHon. Wkon potbbl*. ot Io tko part, oil bfoaliMklo ronblbonr tktulb bo Wborob corroaob on fb# (#*< ot Hto Hao of loipteflon onb roportob o*totbkt|)y for Hto VJJL TobuloHitw. i .) 1 DUF 0912194 DU 029725 Section E Pott 3 Pago I of 2 CONSTlUCnON DIVISION SAFETY PROGRAM . 1954 won PAUS functions Pollew.ua Peilhfei | Ptnleh Pailadee Foremen Failure Familiarity Fertighlednatt Pad , PertHoda i Plrmnem I nht Field Supervision Function I PHnaet Proauaacy Faultfinding i Ponca* Pruitralion Poalithnatd ; Mead)Inaw Fodvai ForgotfiiinoM Ttia above war*. 31 you will racafidia. hove Rack Jta 4a witti Safety at ana tleia or another. Wa era reeueiting that thoea war* bo used at a Htia for Pareman't Forecast eOitorial tafa in waekt to cane. Tbit, at yae night tunaite, it racammoddad in order la help accantaata the theme af ff-f. Dating the lotf terete! yaart. *314 of aur iaa|ar takalataWo interim recoiled fro* injeriat la finfart, end fraat Hid fails of pirteoi. lecaute of iMt, and out ef centiderattan af the above, week* and eienlfu of ituCy have led at la conclude that the Safety Program far IPJd matt, logically, include and be built arevnd fraat amphatis an PINOUS and PALIS. 1. PWiOUS ANO PAUS" Advortbo. oeet, proclaim and broadly pebHcfsa a concerted action having a do wSd the prevantian of PINCUt sad PAUS oacidaaM through a tectlonafted program af "Pf-STA." TNc it to maaa that ever ond above ail ganaral and beik function far tafety, molar emphatic it to bo placed on AT.A. having to da with NNQfM and PAUJ. and that off S.T>. ntunt Ineivdo "ff-STA" rreen edlve of ether LTJk. rogolrtntntt. dal "ff-STA" tignt and piecardt eipeciatty deeignad for the purpata (note ttyie tymbaitl ere ra be edeaeatofy facted ail over each protoct. Them ora la bo molotalnad threefhaet the antira 12 maaiha af the year. (b) The 1itat ore teawetled la adapt whedmror phratec far verbal or pader ute which may be practicable la gat end malntaia emphatic on FMQUS and PAUS. (Catth phratec. dll atit tlagana, lime card imprlntt, banner*, loud tpoeker work and (forme af per*anal |reetiagt. 1rationery and print matkingt era tho batter known af lha pgbilciting madia far jab nitration la any ghrea iuh|oct by pa*t ttptritnta.1 (a) "ff* meet be dbentind at every laai boa mtedag. every ttoff mod* lug, ovary plaaniag moating and ovary matt mooting Hwaughaet the 'Sea paget d end I ef the "Ihta leak' DOF 0912195 DU 029726 Section ( Part 3 Pag* 2 of 3 2. MNcnom (So# "Greghic Safely Inginearing'* Chart, for th* number an* tyga* at functignt an* eonit*erartoni reaurr#*.) | It l< racagnit** an* can rightfully bo claim** that mar* safety work if done by th* moment.to-momenr war* of mouth an* atht^ aggaminitiae `or aral aiarartian than 'hrougn wriitan mean*. It It, novarthaitu, a Pi* fel**r that cravat th* matt in >h* safety angineori ratgantibility of follow-u* invaftigaiia*. Thar* It na aattar proof af "doing" than th* Thorofera, each oerton an th# orfonijorlon chart *#wn to, bat not inclu*' ing, gang f*ram*n, it ta <t u* an* late partonal f*M*r in hit fit**. Thit folder thall contain ca*i*i of any an* all coaimaitiaatiawa : originating i* 1934 with an* from that tuearvwery indhridoal la bahatt at tafety. Thft fat*or will b* call** far ham any individual at any lira* through tho local Plot* Proloct Managor by th* Oivitian Safety Office an* mutt b* receive* within 72 haurt of local racai** of roguatf. Folded not taaaiva* in th* Ohrition Safety Office within the 72 hour Porto* will bo rohirna* unagene*. Pol*an mooting tho timo on* cantoott roauironioot* will bo onatyw* aa* commanto* an conttrvctfealy an* imm**iataly roiurno*. Tho local tafety ivMTVttar thouI* likawito entorott himtort in th** folder*. iTh# gurgato at folder intgactlaa k t* ebtarve giaaniag, oatfdgoHee, InMatfea. tea** at cavoroga, an* froauonay at tb* tyg** *t tafety canefderetie* by th* ln*hrl*ual caneama*, in hit gaaifiaa, an* far th* amoaat at Him logo* I* tb* year. I S. TKHMQUS--A99UCATION I W# will continvo to moho oathro uto at oil at tho lochniavoa *avalega* In lha gatt, but ipacfel roferonc* it mo*a r* th* fellawingi ; (al OragMc Safety Punchon* Chart an* loahlot. I (b) Vlalahaa Praavanrr lot* (daffy oaunt rocammta***)., (cl Th* ovary took, (S.T.A.) rogulromonf. (*l "TVU I 010" (aa amaa*** far 195* fellawing) --aha "THIS I 0(0" grogram at 1953 will ho dbmoftaaa* *oag*o th* groat kaootb achiavo* thatoftomi oncoat. that in *r*ar la garmb naa-atatlan wf*. oart m oonttnao t* hava aa aggammby to win a gal* giumb bob, th* kf* rglai will bo ot fallawai Th* Dhriiio* Safety Office will aacagr diafng th# Brat woo* of any moorh (aa* oaiy atjthat lima) any noltfbmion which b comgfet* an* vaivaMo enough far Civilian oggUcation an* a*aatian. Svah caairlbvtiana in 1934 will hava ta " b* worth 100 gamta whan firm mbatilto*. It naa* not b* tubmitfe* on th* catvcailan*l "TM* I OW" car*. Th* earning at gaintt by aravorvloiiaa will not gravg* i* 1934, an* g*i*M wan in; 19S3 will not b* oounfe*. ; A "THIS I 010" Cub will bo forma* aarly in 1934 which will inclu*a tha gaming at citation winner* naatat a* all tit** on a nan*ar* pit- 4. A CaaotmaKon Ohrlaian Safety Cantaranca will b* hot* far grind**! tafaty gmianncl aarty in 1934 at a location ta b* onnaunco*. { OUF 0912196 X)U 029727 Section I fort 4 fapo I of 2 CONSTRUCTION DIVISION SAKTY PROGRAM - 19S3 PHAil ONt (Motor TacMpuaol Tho tochniooo* proven valuable in pad reart iveh eti (A) S.T.A. 111 V.f.. (Cl "A" formula (by oroot) 101 Scroaninp (at in t*S2 fropraml iwill be continued in aoaikarien with Incroatad rteertveoem 'applied and on. tiepoted. One or two parafrapht written an the keck tide at the monthly lap iheot with calculation* where they apply, will tufflco far report!up each of I A), (I), (C), end (0). | Thera ora ta bo na citation Kept epptyinp in I933| Hewavor, any protect # penendnp a VP.!. preater than ana (I) win ha wvatbpotod praetptly. PHAM TWO IbdHndwk) Wfecthre January t. I0J2. each perron where rente appeart on the protect'! formal erponiutioa chart will bo 'oauireO to maho a ttateataht on a card pro vided by tho Otvieiea Safety Office. (Creep foreman optional.) Thii itatenient may be ei lonp or ihert an the individual loeefif, end theII ba entorod Itnetediarely kotow the printed keedinp on the td "Thlt I Oid." The itarnnieat moot Indicate, deaenka. cawinca. end relate anythInp dene an tho indhidoal'k ewe Mdaitvo which ie a valid, practical, tuceeeifui coatribeHen toward did Inetunl occempllihmcnt of "no nccidente". That whidi will ba iredbed Mphatf ora lhaea octicet taboo, out ei pareaaal UdHaHve, whldi in track aapdeatten pe for in infleendap la ae lacrinp a dapree at may be evi dent, the dhty concdwnmt ei any praup, larpa or anall. and in any im portant war- (0* not turn in philaeephy nr ruppectiem iurf--"Thii I Did".) The local terfery efflee will place Htaae corde in a rack monthly on the lint day oi each month iett cutiida Hie eefety affleo door. The card! muct ha pick ed ep by tha eddreecoe within Hvo dayt. Thar meet ba turned In locally by tho 2Ml ei tha lama month. No panoral nedcec will Im toured repardinp duo data*. In nndnr to elicit punllty, each prolect may intact Huh eardi doomed iffoothid and ai hipheet penlity up to 20 % oi the total. Ac tecopniHon. tho boat 30% (Ihia ie a levollnp factor) may bo lubmittad ta Hid Ohridan Safety Supprintondenr't Office by tho Hiird warkiop day ai tha feilewlnp month. Oi tho 20% mhmilikp, tho DMdoa Safety Office wflf Ip Hta beu iaktaeeok award a paid phiab boh cad oak leaf ckatar ia lapel lisa with c letter from approI iftap Wmlnptaa manopomonr. wdh caplac ta poreannol file. Should IndMduaft who have already bom owarded the paid plum* bet* doc onto reeap- DU? 0912197 DU 029728 lection t fort 4 Pofolef 2 <!* on tuhtoaeant octotioot, it ihovtd bo mode known fhot fvrrhw reword for ivch individual! hot Soon planned and will be acted upon at merited. MAM TMM (Anrim*Mi "MOWI i loch preiect lefery enfiaew will ho leaned o froohlc tofetyj enpinearinp chart, aiofl* with an enplanatary booklet for prepw end canpteto ute of fho chart. Tho data on fho chart it aw fatal tafaty nipw in Oe Pont Cenamelon and repretoott in broad fora fho odmMttratfvo, control, mathacl, cgoHiafit, and facilHiet, raoairafaaaM on ovary ona of ow jobt, laro or unaiL Tho obltartro in 1M3 It to moke abtolwoly retrain that aoch of tho titty loptmett vndw the Avo princfpat heodinpt or* in effort at matknutn efficiency, ooeordlnf to the naodt of ovary reject!. All protect! nay export at anyjtbao or fro* thee* fo-tboa a review by tho CXvitioa Sofofy Office of tho dofroo and duality of eoaioiianco to all laftaonrt of thit chart. Tho chart will horeaftw itrva at a chock mitrtnent by tho Oivitloa Safety Office dwinp p treerial vMti. Uitealfefactory perfwrtonco vodw any moment will bo pinpointed jwhh tnplanoHeni covoropo. X>u 029729 Section E Part i Pe*n 1 at 2 coNmucnoN division SAfVTY NtOGKAM.1992 1. Via atiactna systems at aedksnf praaaatiaa at meant years wilt ks CRN tmud a> keschbek in prat annumi profrems. The mtor item* ere* S.Tjk. -- I Safety TsikAnifnmnnt) | All feremen ere re bn raaeatekly intlrertek te teadi Hielr man re O-i-k-Y arpart at pnati. Vf.lt. -- (Yielertens Pmnsnney lull 104% w* IPanenet Eauiaaiant Corarnan) Nen.wrirtea all le*nl"PananalCanfact" j inf ja. Camantirlnn bnrwsnn prefects an V.PJL will centlnve an ilia fellew. kails oatyi Viaiatlana ara heknek at cankMIeat at sett CQNTtACY ta anythin* rafattaP la at manitanak in tha "llaa laak" ONLY. THU 14 POE UMPOIMITY. i Tha pretest M ilia lewest V.P.I. rating (aak cemplylaf wMi ib> malar ana malar infciry refslatienil will km rarena leak wUh a paananr ewerk. sacapt Mint wham in Hia eplnlen at OMriea Maaafa* manl eacumstaacaa warrant tha ewerk may ha ma4a la aljkar than tha Iawart V.P.I. in Mia intarart at avar-all lafety aahleysmasl. Prajads winainf V.P.JC Pannaan will ewerk iakMkuet wailat earks in silver calariaa lar Pnt lima winainf, ank faM hnlshek wailat carat far inkMkeel raeafniMam far iscaak taasaselhra jwinaars, Thasa carts will ha mppllek by wnakafte* ank will he suMebty ankerssk I Oiaaali*caHaN will ha hy 140 ratal rsearaise malar ana ink maiar caa.l ! II. All klsrin at wart ihek hate ekafeirte kartlink tartly INTIOEATB INTO tha written plea Par tha wart. AE auah alaas swat caart! aak ha unksrtteek hy Mia Oaaf Perastais. | Thin raaahaaMat ihaN ha tarrlak aut in mah a maaaar that alanninf aaaan at fara*. watcha*ar era utak. inakats claarly that All vjvox It sarailalak hy a wirtdast Mfaty aiaa. A Na at kiaaa plana dhril ha ill. Thara shall araaaH. In a maaaar saaariar ank mara erWcal than, Kerala fata, a PM4MPIOYMENT KROMINO Ok PEOSPECTIVI awalayaas far C1A/T QUAUfKAflONI by Miana Kevin* fa ka with empleyeitai induk. inf makiaal. Maine awrt ha taps by ihaaa eannas as la Mia nnjahsr at inlerrtesse. avatar af raiacit aak number at rmarts iaMaaacak by MMt Peraman aak Crafr Isparmtsakean la kidiy sx- arrtaa barter EMMOYB MUCTKJN POI JOE PUCEPUNT AMO TAX ASaONMMT In tha inlarsai at affecMvenaaa ank parsenal safely. OW 0912199 i t D\J 029730 Section ( fort 5 fog* 2 of 2 Factual evidence in t Form mui be knrtr by Ma Safely Engineer in a folder ro lubitomiot* compliance fa (Me item, j b. The Medical Suoerviiar or all time thoil Inter**! Mmielf daily with Item* III end III* to ASSIST DIRECTLY IN EffECTINO the reeulrt Ibal are SOUGHT. The Meaical Superviter (hell ATTEND; (toff mealing* involving tafely for the purpoie of advicing la data! on a (unreal bad* ea item* III and lll-d. | The Medical Swpervimr ihell TALK to all Gang foretcon AT GANO FOREMEN'S MSITINGS eaarecunaieiy OKS SACH MONTH la old in belter (election end Discontent of men baled ee bath PHYSICAL ASIUTY end MENTAL ALERTNESS. He mud keep note* on ail talk* and effort* relative to lll*h. j :v. 3EEORE any CONTRACTOR IS PERMITTED TO START WORK, e factual delineation of toiety eauiremenn. beginning with COMPLIANCE te the SAffTY CLAUSE IN THR CONTRACT, ihell bo given. I Thi( it te be dene IY THE CONTIACT ENOINUR or otiier reipendble perten eleng with the Safety Ingineer end field Superintendent er Ac* utiant froiect Manager. Hotel ere lo be kegt In e feider by the Centred Engineer of oil luch diicviitont. j A current Mllow.gp of the*o regwementi Ibe tupaiii- ble portiee. *. The Safely Record of du feat end Contractor*' apldy** on each tile will be CRITICALLY SOIUTINIZB by Wilmington dering If52. v. The u*e et the "ACCOMPLISHMENT FORMULA" wHI be continued end will bn applicable te Mpervtaien dawn in end inchtdlng IDRtMEN dor* ing I9S2. The rewll obieined threugh the epplleeden of Me fenevia EVERY 40 DAYS (hall be exolained to the rated individual an thn bnei* of bath fOMCT PfRPORMANCI and THE AVISAGE far thhfypo at group at that til*. Tfti* Hern it the rttpantibillty at Hi# Safety Rpginoat. It#** II, III, lll.a, 1114 and IV ara tha dtraot re*pa**tbtlMea ef the dnPdrtPtdOt hood*. lugtrHion er engineer* who*# work et the prefect tita I* direetty dr meet nearly related te tha rcngctidhHIHec outlined. TNe deee not ellaw theea eeapta to pan* theee reepaneibWtle* an to leccer leveb at utaerrlilee. Thb will mean that eaeb at theea patient. * crept Craft Saperietaadten. wiH maintain a folder cantdMag written natation* ef effort expanded, action mean er (pacific eteompthbemn* in tha intar- eat ef cemplian*e m their enigned rerponiibiHfy ter forth within (hit pfigreet. Them fnieen, along with nil written natation*. Will bn called lor on irreguldr leoucrc* during the year. The froiect Safety Engineer'* reepenability la Hits connection will bo to incur* the feider* fret* ail partla* and forward (ana m ih* Oivhian Safety Offko nr rague*tad. along with ha portanat ceamant* an each ielder preranted. out 0912200 I DU 029731 Section G PjfT I Pag* 1 sf 3 AC VERSUS DC WELDING EQUIPMENT AND REVERSE POLARITY WELOING A. AC ANO OC WELDING EQUIPMENT COMPARISON A safety comparison of AC wu OC vwtalng tquioment recuret 'he establishment of| certain fundamentals: 1.1`Coan-cireuit voltage" is the voltage indicated whsn a voit meter is attached to a molding mechin*, with on* meter laao connected to tha electrode 'holder and tha othar to tha worx return eaa (no are struck). | ' 2. in general. tha ooan-eireuit voltaga of most OC waidarj -anges from 38 to 100 volts and depends onmariiy upon tnt mariwai adjustmant of tha macnina by tha oparator. 3. Tha open-circuit jvoitage of most AC machines will be m tne range of 70 to 85 volts. 4. Tha open-circuit Voltage of a singia OC welding machine (10O DC) is generally regarded a the maximum OC voltage which humane can withstand, hand to hand or foot if tha elec trode should touch tha central region of tha body (naar tre heart) and braakjthe dcin, there is a posubilitv of a `autitv. Two OC welding machines, connected for opposite scianty, dMlop up to 200 volts, which is pooibiy fatal. 5. Tha open-circuit voltage of esantiaily all AC welding macninss exceeds tha voltage which can prove fetal to humans undar the most unfavorable [ conditions of wet hende and feet and a firm grip on the elecuode. This condition is poaibia under field eraMng conditions. (This voltage is 37.5 volts AC. hand to hand or foot.) Thera a no uniform relation between Human sansitivity to AC voltaga'as compared to OC voltage. All AC welding machines must have ''open-circuit" automatic witage reducers provided on them at time of purchase. This ,s a "vendor's optional offering" at extra cost Torch mounted thumb switches or foot switches to control weld ing power should be installed on TIG welding torcnes ana/or welding machine* used with AC welding power cr alternately cm AC and 0C welding power. OUP 091220! t 1 j I t DU 029732 Section G Part i Page 2 of 3 a. LOW-VOLTAGe CONTROLS \ Sxoertenc* indicates that low voltage "ooen-circuit" controls irt practical m u cues wMr* rteaonaoiy dean mitariii Is Ming used. SuRiO or otherwise coated maWiats raouire clawing Mfont ires can be struck in a satisfactory mannar. The reduction of opencircuit voltage oy me uaa of mis davica is to about 7 volts. C. PHASING Gn Tiultiole installations of AG welding machines, there is a pos sibility 'between me electrodes of different machines) of having voltages of zero, one. square root of three, or two times me voltage of any one unit. j The oest orocedurs. where these conditions may exist, is to take the orecaution of raquiring an jhectncian to make the tet-up and check with a voltmeter, to make sure mat the lowest possible voltages exist tietween adiacarjt machines that can M arranged without overloading one or two'phases of the circuit. D. HIGH FREQUENCY MACHINES Soecial purpose AC machines that operate at high frequencies are now oemg ouilt and their use is Becoming more prevalent. One of the characteristics of high frequency currant how m conductors is that me flow of electrons tends to take piece along the outside sur face of the conductors and doee not penetrate to the canter. This tendency becomes greeter as the jfraquency increase#. This tendency is also present in currant flow through the human body; and con sequently there it lara chance of a current how through vital parte of the body at the higher frequencies than at lower frequencies. E. REVERSE POLARITY IOC) WELDING There are certain hazards incumbent in electric welding particularly concerning ravened and/or dual polarity welding, it it recognised that an electric welding machine can cause tn individual to receive an electrical shock, whether it it a motor generator set or rectifier or Transformer type equipment. 'Therefore, ramming that the weld ing machines are properly installed (guarded, insulated, grounded), this procedure it orimerily concerned with an individual's electrical shock potantiat created at me electrode when performing reversed* and/or straight polarity welding.! --Jttisht Fawnr' a MatM as matron tw>L,n. on ---'* Stoormwi't' , DnrUro n0a912202 DU 029733 i Section G Part l Page 3 of 3 The intensity of electrical shock a person receives from one elec trode is dependent upon hota well ne is insulated at tne moment ana at what voltage the micnin# is set to produce wnat can vary from very low voltage to as much as 80-100 volts, provided the person is grounded and he touches the bare electrode. If a person touches an electrode of a michine operating with straight polarity setting and then comes in contact with an electrode of another macnine operating with reverse polarity, he will receive a snock eaual to the additive voltages of the two machines, which could be fatal. If the two machines are of tne same polarity, then the snock created between electrodes is squal to the difference between the two voltages of the respective machines. IN VIEW OF THESE INHERENT] HAZARDS, CONSIDER THE FOLLOWING, j 1. All leads from multi-operator power sources shall operate on the same polarity. In shops wnej'e both polarities, or separate AC and DC power sources are provided, not more than one electrode holder or torch lead shall be at a work station at the same time. 2. Cere should be taken to present two feeds from coming into con tact between booths or work positions at points of open partition. Fabricated metal parts -- strap iron, miscellaneous rods, etc. - snould not be allowed to accidentally become part of any circuit 'egardles of polarity. | 3. EACH SITE SHALLCOORDINATE THE RESPONSIBILITY FOR SAFETY FROM ELECTRICAL HAZARDS IN CONNECTION WITH WELDING EQUIPMENT WITH THE CONTRACTOR'S ELECTRICAL SUPERINTENDENT, OR ONE QUALIFIED PER SON AND NOT SEVERAL PERSONS. All personnel should be made aware of the inherent hazard existing when coming in contact witjs any live electrode. Welders (despite experience) should also be educated to recognize the potential hazards existing when performing welding work. Note: For additional information; see Engg. Std. El. 3P and ANSI 249.1 DUP 0912203 * 72 DU 029734 Section (3 Pin 2 Pag* ! of 4 RADIOACTIVE AND X-RAY SOURCES A* general statement. ail phaaaf of industrial radiography, both X-ray mo gamma ray, should be ranneted to radiograph** and Mutant radi ographers who have specific training in radiographic handling and afity. and who receive regular madteal checkup*, and whoae axpoaura * measured by doairncan and if regularly recorded. Assistant radiograonen are defined at aM thoae oeocNe working for i radiograoher witnm i retutetaa radiographic area. Ail industrial radiography, using artificial isotopes as sources, comas under the regulations of the Atomic Energy Commiraon, except in the sates of Arkansu, California, Florida, Kansas, Kentucky, MMsuopi. \ew v0rk. North Carolina, Oregon. Tenneuee. and Texas. Thera states nave taken over tne licencing function and follow practically the same regulations set up by theAEC. In other than these satra, it is neceerary to obtain a licanra from the Commission before e source can be ourchased and used. This licanse makaa the licaraea rasoonsible for the mainuining and using of tha source in a safe mannsr and includes requirements concerning tha training and supervision of the radi ographers and asBttant radiographers who may use the source. The safety procedural reouired are out!inad in AEC Regulation*, industrial radiegrapny, using X-ray* and Radium at an anergy source, does not come under me requirement! of trie Atomic Energy Com motion. therefore, radiographers using thraa sources-may not be as specifically trained in radiographic afety. The Du Pont Company hra a specific procadur* for procuring and hand ling Ou Pom radioactive sources.1 Thlt procedure. No. 1038. eopiee are available from the Inapection Section, was prepared by tne Engineering, Legal, and PurchaPng Deportments. An imoorom provision of this procedure. and one which it also an AEC raquiremam. is that all plants for which a radioactive sourca is purchased, usually for inavumemstion. must designate and train a PLANT RAO IATION PROTECTION OFFICER. All Ou Pont plana now have RADIATION PROTECTION OFFICERS and their assistance on radiographic afety problems would, of count, be of great vaiua. At the present time, the two widely urad ieotoora for industriel raoiograohy are iridium 192 and Cobalt 60. Caewm 137 and Radium may also be used in industrial radiography. it is recommended that ail radiographic work using Isotope sources be restricted to Iridium 192 or Cob*it 80. The rsaaon for tnis is that these | | 0912204 ! ` 4-71 DU 029735 Section G sirt 2 Rage 2 of 4 -wo elements are suooiied solid metal cylinders encapsulated m stain- ess steel, Cesium is suoplied as fcesium Chloride encapsulated in stam- *ss steal. Radium which disintegrates into a radioactive gas - Radon s usually tncaosuiatsa m a double eaosuia. Witn tna latter two aiamems, t is essential tnat tne caotuias remain aosoiuteiv tight and triev must ae tested regularly lor leakage. Capsule leakage nas occurred and is raunnecessary nazard which can oe eliminated by restricting tne source 'd indium or CoOait for radiographic worn. Cvsium jnd Radium are rarely used for radiograpnic inspection today; -owaver. may are usad in instrurnerts suen as level gauges. In addition io cneeKing t"ese sources for lejaxage. : is extremely imoortant that mesa instruments oe turned to the "off" position before personnel does any wore where they would be In the direct rays of the source such as msida a vessel wruen had a radioactive level gauge articned to tne out side of the vessel. When the instrument is m tne off position, the radio active source is shielded. j The amount of shielding required for storege or using a radiographic source is not a soecific figure. The dosage of tht radiation varies with tna type of source, the sue of |the source, the time of the exposure, a no with an sources inversely proportional to the square of the distance trom tne source. Our inspection Procedure No. 1038, approved by E.S.Q. and Oesign, limits tne field intensity of the surface of osrmsnent storage housings, or on tne surface of tne snipping box, if not in a permanent housing, to 5 milliroemgsns per hour, u massursd with s suitable counter. j Qeasge outputs for radioactive sources: Gamma Ray Sources Radium 228 Cesium 137. Cobalt 80... iridium 192 Output MRH/CURIE 9040 4190 . 14600 5910 MRH - milliroentgena/hour at 1 foot from the source Oosage output for a typical industrial X-ray gsnarstor; Rower 120 KVR ISO KVR 280 KVR MRH mtiiiroemgensfhour at 1 foot from the source MA miiiiamps Output MRH/MA 438980 794040 2788980 DUV 091220S DU 029736 Section G Pvt 2 Pag* 3 of 4 Sacn X ray generator ha* io own characteristics. This sxample of a typical X-ray generator m merely to illustraw the large output tnat it i powbia to obtain front an X-ray generator. it should be noted that uniik4 raoioiaotoo** which emit radiation con tinuously. X-ray generator* can be anergizad or turned off at will; how ever. during operation the radiation output from an X-rav machine >s many time* greeter than that of induatnal isotooa. tt is. thertfor*. very .moortant that personnel never axooae any part of their body to :h# direct beem from an X-ray machine. Soth raoioitotoq# camera* one X ry macninea may be w constructed that the beam can be directed <n a soecific oattam and/or it may be adjufted to radiate in a 360* oattern. ! Permitted dcage: Radiation Workart Tout doa in any 13 consecutive weeks. 3 ram Total does in any one year. 12 ram Total doa accumulatad at age N 5 (N-18) ram where a Average 0.3 ram/Wk. 5.0 r*m/Yr. Non-occupettonel Peeeensal | individual* mould not receive deaa in axeaa of 1/10 tno* permitted for radiation mam......... .......................... 0.5 rarr/Yr. Por exposure to X-r*y end gamma r*y 1 rem 1 roentgen; therefore a radiation worker can accept an exposure of .3 roentgen* pm wee*. which i* 300 miiUrcamgene per week, and a nonradiation worker 1/10th as much, or 30 rniiliroantgena per jweak. It spparam that the measurement of radiation dosage and the method for maintaining total dcaaga record* it Quits involved, and it has been aid that the boa attitude relative to radiation exposure of nonoeeupationai penonnei is that any nnriaraaar / axposura it too much. The rang* in feet raquirad for **f* occupancy of workers, other than the radiographer*, is again dependent upon the type of lourca, site of sourea. and the exposure time.' plus the amount of tecondary radiation which might be emitted by objects other than the source, in order to determine the exact radiation [level at a specific point, it is necssary to ute torn* son of a counter. | On the base that non-occupationsl personnel mould not receive more tnan i /10th the permitted Ooage of a radiographer, it can be computed tnat non-accupationai personnel should receive not more than 30 DUP 0912206 DU 029737 Saction G Pan 2 Pag 4 of 4 mitiirotntgan* par wMk. Th# aft dittanca for thi* non-occupationii vorK*r on * baa of 40 hour* p*r wax axpoaure would, tharefor*. ot atttrmintd on th# tvot and siza of th# radiographic joust#, aauming that n# wai axpoctd dirtctly to th# ray*. Ai an rumple. th# at# worthing distance for a non-oceupationai worxar can D# computed at follow*: Distance in f*#t . CHN sVh#r# C Conaunt doug# in mu liroentgans oar hour from aourca at foot. h Total hour* exoood N Numotr of curia in joure# R Ooa rat# Therefore, for axpotura to on# curia of Cobalt SO for 40 hour* in on# 14,500 * 40 hr*.' 500,000 mr at 1 foot R 30 mr Olatanc# J 580,000 30 >139 fat At 139 fat from th* Cobait 50 jourea th# radiation Iaval it 30 milli- roentgen# in 40 hour* piua any secondarv radiation which might o# praam. Secondary or radiation a radiation emitad from object# being irradiatad by th# primary radiation bam which includa th# objact being radiographed plus tha floor, wail, column#, pioaa, ate. xpeead to tha radioyiphic aourca. Sinca ocondarv radiation roughly amount* to oniy 1/1 Oth of ana gar cant of tha incident Ooa at 3 fat from th# acatarar, it would ba negligible in the above problem. Secon dary radiation i* an important connderation, hewevar. with high intan- sty radiation where tha acatur mby be raflactad around a barrier to tha ridiographar. i One# a parmirtad radiation lava! I in# ha b#n actabilshed a barrier should a# aractad and tha area should ba car*dared a totrictad ara with accaes limited to the radiogrtphare, and so poatad. Prom tha above it it apparent that specific safety conaidaration must ba given to tvery radiographic application. OOp 0si220l i II DU 029738 Section G Part 3 Page 1 of 1 CRANE SHEAVES A. SPECIFICA TIONS All crane sheave* must meet the following specifications. Material to be cast steel, cast iron, or forged steel, as recommended by the crane manufacturer. I 1. Cast Steel j ial Material shall meet ASTM Specification A148-60. Grade 90-60, or ASTM A27-58, Grade 70-36. lb) Radiographic inspection of each sheave will be required and a certification report shall show that sheave meets require ments of ASTM Specification E71-52, Table I, Class 3. or better, for all parts of the sheave. 2. Cast Iron j (a) Material shall meet ASTM Specification A126-61T, Class C. lb) Radiographic inspection of each sheave will be required and a certification report shall show that sheave meets requirements of ASTMiSpecification 71-52, Table I, Class 2, or better, for all parts of the sneave. 3. Forged j (a) 1035 Steel, ASTM 235j Class E, normalized lb) Dye check Approval by Inspection Section at vendor's plant shall be required in all of the above. i .8 INSPECTION 1. Results of inspection shall, be entered on Major Equipment Inspection form. 2. Subsequent inspections shall be made annually as follows: (a) Visual inspection for obvious signs of wear or damage. (b) Oye check or X-ray if (a) shows suspicious area. C. RECORDS j 1. Record of initial certification or X-rays shall become a part of WME folder. | DUP 0912208 A 11 i DU 029739 Socnen Q Pin 4 nismurorr moTfcnoN 'iini tyw masks vhsus oimano aji masks a. tackyraoad ln<aiM Tha Min* canddaratiap <Kim looctfylay at itutiny ratpirstory lafaty batata* fa aatplayaai in 'That tha MdMdudi **r ba tiiu^U axyyaa lufllciaacy in tha ofman ahara m ff*a cubMa or in tha caaitaad oraa whom na n Hsaetu *a work. Uttar fyaa totaimtan ana canafar 'aiatramri ara not eiwoyt aOoavata unaar tha ab'ova rafarrod rypo* a4 ittaa." ;f ii. rhdmfdm. itnaor that in a com of dauht. and af eouna n tatop wham tfia thotnidry in*a(v*a it pmpprly anatyiad ky eunatvai ia ndicata axyyon Hpfcanty, fka aaaaratva utad mould bo af ffia 'do- mond *y*a". Daatana air it aafamakla front piant air linaa, com- praatad a Patffaa anil cutnnaa Air baftlai, pdrfcoldrly ihata tarn an tha Parian, ara aaf alwayt daambia tahlag fa tha ttriahira praaaatad in tha imaili opanmft an -irtualiy ail tank*. Air drown fraai eotaprattarp lanotimot praianfi tha rttk of oathan manenlda front Haatad ail la tha rinahir tank. i - AH In aH than, dootohdi air, with tvOWktir laafthi af oonductfay haaa, it moor tofoiy darloid fraai hand ar ataerically oparatad biawar air putaaf. plant air ar tatamoi eamprariad *k eyflndan. In all citap af daamad air aaa, fha prtmra at tha faea atatk muU ba dawiy rayu- latod. and tha air ikaald ha fUfarod. In >aata canuaarctai davicii, path tha Mtariny ptpahantnn 'and tha prnppurn myutoror .nhpront parn ai tha davfaa. la tha urotof eaataranart ana/ar conmartiaf conarrtird air Partial, tha HHar oad'tho proasum mywiotar mutt ha aramdad. Hilt fmaaoaHy Inaiadap "piaat'' air. ' Mata whaa piaat air ii gpad at a Marta far braathiaf air it Ii rptirad thdl aa aakiHory taurta af lyypfy ha prowdad and ttadily pydildtik fdr gad Ih tha taant thara It a diirvpitiaa fa tha plant ntr liiaaiy. AaaMory MPnrratr rhanld ha 20-30 primifaa mMaiaai air tuoaly- far HlwwaHana af daatand air rawiampnt, wa yma at ana tanrtn, iha mtmI Mfaa Sdfdty Aaoiiancat Campoay cotoiay. If iraan tha anriciaaSan af Said work la tha Co/wtrutfioA OMpian, tha air ritdiratlan tauten far any partitolar jah It not aataiuitty titor ta yao, canto tha Oirition Salary Offca hafara tha pitpowm. s. Um af Sraathlny Maiki I 1. Parpata j a. It it intpndad In r'hrt ipetian ta tuaaiy anly karic tafaty ara- cauftnnt far bmattiiny air matks, whan utnd in tanHnpd wort map sveh ai pmtwm ratralt, cudidai. on antamtn whpre Siam may ba a daSdaney af oayyoa, whara a hsiardaui cat >t bainy utad far tatStty, ar whtra yaMk af on adantiva ttaturp orp yhtpp oil dohiy aurnmy or woidlny. h. whpn Ihotp It anyipombility af an pppiatrap hoxard, ihit ara. cadura alana it nal adaawaro. 0y* 0912209 m \t i DU 029740 1 Saetion 0 Part 4 Pi* 2 of 2 a. Thn Prtt rhaupht ihall be ' IfrnaunnHy pattiblnl. ta tha remanal ef id* hnxatd s. 'Hf pinnninp, tudi at wnU IWIMMI. IiwmuI mutilation, and a cnanqa of tom pawn (if mat* it tnninpl tw then mnate the sotemiql danpnr. e. The mau cemman an* wenra halted it [nwffictar rttarthtn o*Yfli. Tha ranatm* tp mil; dsapnraet candi1in it much mar* 'aa>4 the* n pennrelty reaajpniied. One daaa total* to aa otmaiahnre coatatntiip td tiypan eaa eauw inimiiali cahKieutnati. ! d. H<a ditaiacaiaaat at air dr athar |aiat. particularly man |iw, hyarocorBan ctaaamp apanrt. it a camman hetardaut acaurranca. Itoar >a Standard Enpmtermp Soecrfeahea P2-1 far acxtaiabla cleanmp ipean. The vttitilphan man *a rapid and Bdtdhtd if a dnnamp apato with a hip* taaparaiiaa rata la >ad. a. Tha aatanrial af trippiap endfeilinp ii marteied while wearlnp a matt. Whanaaar pawiW*. all rhaawp haxardt ara la *a rtored, and pward radi imailed bafara anrarinp tha "utoi". 3. Taatinp MaW lauipmanr | a. Oatarmina Haar leap tha epuipjmeat haa baan In uaa liana tha lad ;anmtn *y aa auraarlead Banna. Da ant uaa tauipmant that it ehtwutiy in dbraaafr. | b. Examine tha air hata carafaUy. badly -era haw ar haw that hw baaa csataadaated w*h ad. din. ar any at*ar faraipa matanni ihad *a rapieead. Oa cat ate aay haw that hat an adar ham a ptatiaat eembealfcie pat taniica. a. Pat aa tha maxhi, tdietf tha air prapnfy, and uw it far at laatf (fee minutat bafata eatarinp! the ''and". 4. Heat aad Vapar | a. A eambinatiaa to kip* tampartowa |90*P. and abaa) and kip* humidity (*0% and abaval ara ta be ovaidxd. Thaw candiHant may tain in tamale that hata baan haatad by tha at. Matat wtar a wntainar ar canhntmtnf whara wch canaiHant may aiat. { b. laaiember. itaaa alia piipleam air. Staaa cantaman mutt nat aaty ba caninn, but ihny matt ba wad aaratad btoara ttnry. OUP 09X2210 DU 029741 Section G PartS Pipe 1 o(2 PtOTKTTVI COATINGS |SAH AmJCATlON T*" a'epePuee Primarily fppllpt m ppinrfr hpweyer. Its prfndpipt aaoly '8 ceenag operationi inctuping mwlatiaa ceotlngi, waterproofing, one mr. ate awwi. 1 i. OMRAi. i P^a application o< ptptacitvo cactmgt involve* the folk)wing ,,oiot l'carp ccatiOcruanci A. nammaMFy af |motariata ana uplHlaa af afr-vopar mbtvroo.- Virtually all telvear leiutien caetmgt ara Highly Aaamafcia in ilu.e laaa. Vapan reieoMP >a tha procau af application will ba na<8ivg if concentretap in tuPfetanr volume in etoaap ar rauricrep aaa. Cvaa -caort from etpinory anaatau ana oil gamn may ** ^ i" lufRoanl Pantny la prepvca an aiplaaiva minute. Altar aaplkatiaa. "wat'' or uncuraa coating wrfacet eonititvie a pniAcaat Pro hocarP. >. TaaMlp af JtaMfaim lehraaM, a* woW |aa ether eampananti (loop. cyenipcc. raeint, ate I * mpny tphtripp caatiapa ara topic ta *aryin* Pagraat ana in varying wayc. Iniaticarlen may came aaaut through eicettive braothing af vapan or pnrriciiote atartar. ifda contoer l dermatitii. aUargy, ata.!, aUa abearpiiaa ma ilia lyaam ana oral ingeitien I i*PP aa haapar nanpa to atautht laoa m mautn, laaa twailowaal moumefcMr pupIium asauosti a. Ii|li*i Va#anj Waf Caat Surface ftaaa. taaakb UguMu ' Pvatiaa apple#ian area wkk apegvete aaalanaa.praef* rant- `Kani azafoaian-proof (ana may ha uaap with ipaePc approval by tha raapoaaMo Hatp Praia# tpaaogar. In rocb cacao, faat ihaaW bo tterteP hofara tha baginaing af caatiag application anp run aantinvavtiy until fob it cpmpieta anp caaPng aatanliaHy pry. In caaa af inapvanant fan ihut- Pawn, (ana tboplp not ba! ra-itortap until an atpiafiaiatar chacb hat bean mops. | APaguata vonhlatina it cantiparop ta ba that which will prevent tha aettemotion af aiplativa vapan above 20% af tha Uwor lapfaaiva Uapt (IU) of Iha talvanlt baa'ag amployoP. if aaplaainatar tech thaw cancanlrotiant abavo 20% af lft, cawing application aiatr ba nappop anp ranritatiaa mutt ba in mooteP. : Puataa cap vajtan (tom canting oporationt mutt bo oxhauitop away from air intahoa, wart araat, ignition tevrtee, ate. (Saa attachman* No. 1 far tamp# rcntilcbcn calculotian.) 2. Praiipp ecpipfinafpr ipmpiing # beginning gf application anp pttlppigplly thereafter tp prpop apppvper of ventilation. 1 DOF 0912211 i 4/72 f DU 029742 II I Stetion G hrtj bigo 2 of 2 waili fra* all ignition oraaueng iaim 4. Hand* law ffeih pamf lalveatt in Safely cam or igviralinr arv kiiaenien. Taii' Matetiaiit Inhaiaflen frolacHan Maiimam Allowable Concentration! I MAC) far loudly control of moil lahront xaart in [all. or far ofhar nan-aiatociva tanc "greaienti. ora generally! any final IpaurMy lorttal grain gf magnitude I lower Man Mia lit Hence. if rentilaltan iali. Dai MAC. it generally will mere than letiify u ventilation awirtd 'a prayer* an oiplaiiva mnturn. Hawaoar. make iur .enrileiien dees latiefy bam Kl ana MAC. (Son attacnmanr Na. i for laiKiry *antilanan calculation!.) 2. Whom anplattva nnrvrti La of no concarn. nkalation teiicity graiaeian can alia ba tborbaa by brooming aa eeuipnent. 11 ancamaa air barna parjtcvlota cancamraiiam aiiti liven in a canAnab tprayiag nctwrionl. brooming air or Mrar epaarafai aiay ba aanaotary. SUa CiniDJl. Ub Abiarprira. Onai bigiwiari Pionulm I. lang-ilaaaaa ihirn, glaaai. ikia craaai ana warning af kanai anb faaa boforo oaring end imoking will gonaraliy afford adoknow graraction far Mivanr taivtian inamali. aeauert. ram. '"oi. setrelev* arodvcti. [warar boiaa gauitt. ore CAUTIOfli Sneoel rearing! containing irodc, chlarinalid Av dricarbani. ipaxier, reiinr. paiyamnee. cyanibai. ityrono aanaaran, kigMy raacMva cotatytn, and caaitngi wkidi mvaiva cnonitoi aiolaw birring rnuung and aaalicaMon ragvira rpadal damlapamr* af tafary precaution! UTIUU MANUIaCTUIII'S WOAUSTS. Dliibaa Safety Ofllca and Cere patty laiiceMgy >ab I Maikail labaratary) [ far tvek itean. DU? 0912212 4/72 DU 029743 Section G Part 5 Attachment No. 1 Pafl.1 PHOTKT1VI COATINGS (VENTILATION) An entire room 20' > 40' x 1 S' it to be given one coat of oaint. Csntaet wlh the vendor and lite paint ivpCrvition indicate* the followingt 1 Xylene maket up 43% by volume of paint mixture at it leavei <he factory. 2. Site pointer! oill add an additional pint of xylene per gallon of mixture for thinning purport. End remit: mixture which it 23% xylene by volume when applied. Paint additionally contain! solid!, pigmentt, etc., which are net toxic or flammable under eonditiont to ba encountered during normal application (confirm thit with vendor and from chemical refarencai). Maximum application rate will be two gailoni per hour one ihift, eight hourx par mift. | Anume that: all xylene immediately eveperatex from applied paint: mixer completely with air in room; and vaport da not eecape room (na ventilation I. ' Calculation of minimum ventilation required! A. Volume ef ream s= 30' x 40' II' = 12.000 cubic fear. t. Xylene evaporated per rhi4 s 2 gallant paint mixture per hour x I hourx x 53% xylene by! volume ss 3.41 gailont xylene. *C. Vapor votuma of xylene U gallon evaporated) " 27 cubic feet. O. Total volume of xyiene vapor available = 27 cubic 'eat x 3.41 gallant = 229 cubic feet.! *C. MAC for xyieno s 200 PPM or 0.02% by volume in eir. IEL for xylene = 10.000 PPM or I % by volume in air. MAC it therefor# the controlling limb. P. Total voiumo of air raquirad to dilute total xylene applied to a MAC ef 200 PPM ax i total volume of tglvent vapor x 10* 229 x 10* MAC I 200 PPM 1.145,000 cubic feat par 3j hour ihift or 2335 CFM air change. ' See attachment Ne. 2 or limiter xtanderd reference! for thii type Information. I DU? 0912213 4/72 DU 029744 ! 1 DOP 0912214 I' DU 029745 091221s i DU 029746 I I ! DU? 0912216 *>U 029747 zut DU9 0912217 ZU9 j I s * * I s - jMlr U ii'll'l r.niaii. DU 029749 zu* ^mm V S'* SU srr sM * t ii * il iKfi It wi u I I I 11 | t M' o1 I i i DOT 0912219 DU 029750 IUT 0912220 1 I DU 029751 DUP 0912221 DU 029752 I IXFIANATIO N OF 1 A U t A tM IV IA IIO H S : I. I FI Iow pi fip lo tiv f lim it 3. Cu. Ft : C u b it Fee* 3 U fl U p p f I p lo t*** lim it I. FFM- Fo iM F ff M illion Section G Part a Pegs 1 of * ASSCSTOS OUST - CONTROL ANO MEASUREMENT a. score j THi procedure gives ganerii guidelines for me control and meavjrament of asbestos dun to minimize personnel ixpocuni and thua raduca me hazarck of taasTnaw 3. ASBESTOS DUST - MAJOR SOURCES V Ooenmg of boxas and removal of inauiation. 2. Cutting of insulation bv hand or power. 3. Shooing invitation with ran or sandan. A. Mixing asbestos to fprm cement. S. Spraying insulation or firaoroofing. 0. Cutting astmtof siding or roofing {Transits, ate.). i7. Removing old insulation from linsa and veaaek. C PERMISSIBLE EXPOSURE Adaaan duct concentrations may not axoaad an 8-hour time vwiflhtad average (TWA) of S Oban longer than 5 microns par mi. At no tima may the concentration axoaad 10 fibers/ml. Afar July 1, 1070. me TWAi it reduced to 2 fibars. O. ASBESTOS DOST CONTROL Engineering methods, such at isolation, exhaust ventilation and duet collection, mail be used to meat the TWA. 1. Vacuum neeky-opened cartons of insulation prior to rtmoval for fabrication or Mn'storsgv 2. Conaldsr Mac* insulation with glaze coating. X Equip hand-operated end poweroperated tods, which mey pro duce ***-----* dust in excam of TWA shown in Ran. C, with local axhauet ventilation. a. The machine work anas mail hsva a vacuum eleen-up system. This can be a system of hoan connected to tna main collection systam. All parti of this room must have daily vacuum deen-uo of all ladgaa. shtivas, j floors, and machines. Capa or damoen should bo providad in each intaka hoaa and machine connection to maintain capacity of the system. 5. Asbestos must bo worked in the wet stats unless tha utefulne* of the product is thereby reduced. t. | - Du 0912223 172 DU 029754 Section G Part 8 Page 2 of 4 6.Asbestos cement, mortar, grout, plaster or similar material may not Da removed from snipping bags or container without Being wartad, enclosed or ventilated. 7 Scrio end wane meula^ion snail be eolleetad in sealed impar- meabie Bags end disooeed of according to local plant or govern ment regulations. j 3. Substitute matenala for asbestos should be used whenever oosubie. 2 Change rooms witn two seoarate lockers for each emclovee must be provided at fixed places of employment that are ex posed to asbestos dust! concentrations m txctsi of the TWA mown in Para. C. j i0. Pood, gum, tobacco, or other material placed in the moutn snouid not be xeo or consumed m wont areas. PESPlRA TORY PROTECTION Restrictions j ill Respiratory protection may not bt used to comply with tht TWA in Para. Clsxeeot as follower 11) During period necesary to institute engineering controls j (2) Jobs where engineering methods are not feestbla. i3) Emergencies. [ lb) Employees who cannot function properly or whose safety or health may Pa impaired, based on their mots recent physical txamtnmont. shall not be assigned to tasks rtduiring reeoiratory protection. 2. Use - Respiratory protection shall ba provided for all personnel in areea where the TWA may be exceeded. (a) General Use - Respirators meeting Bureau of Minas Schedule 218 may ! be uaed where ambient oxygen dose not fall below 18%. | (b) Dismantling - Supplied air, powered air, or salf-containad breathing aooaratus 'masting Bureau of Mines 19B. tc> Spreying - Suedled air. powerad air, or salf-containad breathing apparatus masting Bureau of Minas 198. 3. Cara and Maintanancs (a) Each tmpioyte shall be instructed in tasting ratoiratory devices far proper fit and will be required to make this test poor to each use. (b) Respiratory epuipment must be cleaned end sterilised prior to re-ie DUB 0912222 II! BiJ 029753 1 Section Q Pert 9 Page 3 Of 4 F. EXHAUSTSYSTEMS] !. Systems for Meal txhauet ventilation shall be designed for tech application In accordance with the American National Standard Fundamentals Governing the Design end Operation of Local Exhaust Systems; ANSI 28.2-1971. Caps or dampen mould be provided at each; intake. 2. Exhaust systame shall discharge into bag filters which .meet tne following criteria: (a) Cotton bag fitter haring air flow permeability not exceed ing 20 cfm/ft2. | (b) No bypast devkm. (c) No leakage of unfittarad sir. (d) Ability to empty hoppers without creating visible emisnons of partida matter. (a) No tom or ruptured bags, if) No worn or threadbare begs. (g) No improparty paaftioned begt & WAFNING SIQMS j Warning tigro eenforming with OSHA 1910.93a ahaU be ooetad at att aoproachaa to areas where aebeetoe concentration! mey be above the limits In Para.'C at a sufficient dfetanaa to permit an im- j .ployae to read the ugnt and take rwcemry preeautiani Before entering the area. H. MEOtCAL EXAMINATIONS Medical examinations relative to atibastoe exposure thail be made available to all employees exposed to mrterm conoMitrations of MfaOMB fl faltiMC 1 1. Emptoyment-WttNf^ 30 deye after flm being asigned to work axDownf the employee to abastoe dusts. 2. Annual - After initial'employment. 3. Temanation - Within 30 days before or. after date of termina tion. 4. Recant Exam - No ninv axam is naceaacry if record! mow that the employee has been examined within the oast year. DUE 0912224 ITS DU 029755 I Section G Part 8 Page 4 of 4 5. Records Snail be made of ail examination* and retained for 20 vean. Content* of tnese record* will be made avaiiatx* to: ai Authorized pnysicians and medleal consultants of OSH A and MOSH ! ibl tne emotovees physician (c) tneemoiover. j Q Resoonaioiiity On CPPC sittt. responsibility to provide tne*e examination* will rest witn tne contractor. ZAMPltNQ | ' Preouenev and Location' General Sample* conducted should jive a reliable crosa section of exoosurt Vo employee* performing typical opera- on* with typical material*. i.*,, dijmantiing, cutting. `ibneating, spraying, lb) iinniittiiaall ssaammooiiaaaa ooff'18-hour duration mist be taken to monitor ptactt where aaDettot u rtteatad and determine employee exposure to aaaesto* fiber*. (c) Foiiow-uo Sample* - Subaaouent tarnplea of shorter duration mutt be taken of suen frequency and pattern to represent employee's exposure levels. 2. Procedure ; (a) Connect filter to pump, using hoee provided, lb) Clip filter holder to laoei or shirt pocket at close as possible to the person s breathing zone. (e) Remove top section of the filter to expose the full fitter (d) Turn on pumo and, set at two (2) Ipm rata. Check rate periodically. When finished samoiing, turn off pump and reoord tlapeed time.] Sampling record forme (CN 2731) are available from Stationery. te) R*oiace fitter top after sample is collected and seal witn taoe prior to shipment. 3. Analysis - Place completed samples (expossd fitters) in a mailing tube, seal, and send witn /wo copies of the sampling record to. G. W. Hiodemen Marshall Laboratory 3500 Grays Ferry Avenue Philadelphia. Pennsylvania 19148 a. Rtcord Keeoing Recorda of personnel and tnvironmental monitoring snail be maintained for three (3) yeers and made avanaoia -pan tn request of sutharizsd rsoressnutivss of OSHA anq NiOSH (National Institute of Safety and Health). ! 0912225 2 22 DU 029756 Section H Pott 1 -A Pago I of 1 EUCTtlCAl STORMS --ON THE JOB THCftf IS CONSIDIRAIll RISK TO WORKING MIN AND CERTAIN MECHANICAL EQUIPMMT DURING THE APPROACH AND THE tXtSTENCI OP ELECTRICAL AND WINO STORMS which or# usually accompanied by heavy rains. II should be noted that in sema areas of the country, storms have been occurring at a frequency of ono or more ovary day. We realize it is a very difficult subject on which to establish exact sets of 'ulet to fallow as precautionary maatures. If it reasonable, however, to establish tome general rules for pjroteclion against lightning. These follow: IP OUT IN OPRN ii | I. Find a 'dry" ditch, culvert, or low spot, crouch to keep from being the highest point within a 30+ foot radius. 2. Do not take shatter under trees. ' 3. Do not lean against or hold anything touching the ground, particularly metallic objects. | IP NIAR aUHBMOS OR STRUCTURSS 1. Get into, but avoid physical contact with, metal building or structure, automobile sedan, metal-enclpeed truck, or inner portion of a large weeden building. j 2. Get away froas isolated trees, power poles, flagpoles, elevated crane baaies or anything attached [ to them, chimneys, Areplaest, lightning rods, electric and telephone wiring or even the outsides of buildings. If you are touching or dees to any of these objects and standing on the ground, you may become an auxiliary ground ("shunt") to that structure and port of the belt may pots 'through you. 3. Gef away froas pipe linos, railroad tracks, fresh concrete, or metal fences, at theta may carry dangerous branch currents aiong the ground from moro distant lightning bolls. j IMPORTANT | Install grounding cabloe on buildings or building stool as early in T.C. and permanent building schedule as possible. Far lightning, ground rode ara usually more Important than leng 'cobles to remote water lines intended for regular electrical lightning and po( wer Installations. DUE 09122?$ i DU 029757 Section M Pvt 1 Pag* ! of f WINDSTOtM ANO ROOD NOTKTION PtpioeiLn lad i Mu No. IS I. I. On wt 4a Hamaam 1 Co. Utair andjlVo Ptaeecdon OMiiM uoamtetivo wmattareia aa4 floada hoeo proven ta ba a Ban at tho ragular Bottom ihrougheut the ieumry in meant year*. taoarietice by Co** oany 0iani and other indultrlai foeilitiet hoa damonatrotad that protection meeivrei agointt th* hatardt at thaea itenae warrant ipeool attenttatt in tarn unit* diiattar catttrot program. In ItJS. ttormt and flood* accounted for \i% 13131.7411 at the Camoany't araoatty iaa. Tin iorgott ilngla laaa in 'No Company In 1*54 wot St04. 331 cauaed by Hurricane Haul. Total Harm ana Head laaa in 1934 wet $433,000. Outride inturonca itedioa refloat that whanevor and whotovor heavy wind* itartna ttrtfee. greater lotiee utvaUy occur in thata lacotiana witara uaioia pro* taction moataroo hoaa not bee* [tahe* in advance. Inddonta craatod by iterwi at ptanra both In the Campony and out have ihewn that eratocrive pro* caution* tahon batata, daring, and aflat ttormt do minimian the pataibiBty of partonal injuriae and do raduca 'property latent. RltPOSS [ The purooae at tMa bulletin ta <31 ta precept a brief eutiine at infermetien concerning itorm hoaarea and 12) to orawlde a liat at ptacautianary maaiurat to aaatat Company unda In determining whether addiHanai protactiaa meat* ora ahooM bolododod aa a port f tha diaoatar controi ptagrtitn. Thoaa Com pany locodona wtdeh hotro davalocad icorai canarai procedural may find thlc matoriot hilpfil at a ehotk liat in!ra-avniaadno thair plana. Paraonai Injortee pad daraapa ta praparty and aparotiana eaa reauit flam vorl* * lydoo at ifarma and accompanying haiarda. Thaaa itermt mclwdat Hurrlconea taaallng Hanna with winda at 73 milea per hoar or Higher and having a diameter attending aver teverot himdrad mllea. Wbala Goip' ...May ba timiiar ta a hurricane but with winda flam S3 ta 7$ adloa par hour. 1 Cede--May hova winda from 32 in 33 miiaa par hdur. "Nook" Winpatarmi ioctn rainaottna may ba aocampaniad by winda at catrara latoacity having canaidarabla detmiehre forte ana raaambiing "twaaan". | - Thaadaratarmi aecjwianied by lightning, paaatbiy hail, and tamottmaa winda flam 20 ta 10 aidee par hour. Haeda Both flaada" may be cauaad by auddaa and lavara tarrantial mini, aucb at thaaa which tomotimac accompany hutricaact and ether | oUF 0912227 I ! i DU 029758 i i i tot I '29ft forms. Other fleedt may occur ci result f preiefiyed rain or meti ng snawt. | tonadcct -- laiarr itarast of small Clawetar. Theta iri the matt Cs- irruetive nermt af all with winds at groat < 300 milat par hegr in tarna catac. I khmery atrentien m this bulletin it given ta the affacto af hurricanes tinea maaiurct mat oratact agamti hurricane damage will pratact against matt amar windstorms at wall. Hawevat. ternabout Nova aarcviiar characteristics. 3ft matt walan* af ail stems ant, therefore. 'hay will ha discussaO taaa- 'aitiy >n mu Oullatm. | The om mentht far hurricanes art August, Seatemher, anC October; hut " at hurricane intamMy have eccurraa Ounng ma atttar months af the yaar. The fyaat of dattrucrian caused by hurrieanec may include ma fallowing: owidmg or wail caiiagtat raaf ana stack damage: giau breatagei damage by foiling treat and limbs; flying deen* Snatagti water damage an# (toad Inundation) fires itintd by damage la ofacirfcal lyttaan. untipsctad ralaata af cambuttibla lieuids ar gatat. anti lightning: lau af narmof fire prataction facuities baa ia braakoga ar watar aiahw. laat af paarar, dataaga ta tfra pro tection lyslamt and tauipmwti failan pawar llnati ate. Maaturat ia pratact against pertenoj injuries and fa alitainata ar raduca dam age af thaaa tygat ara diseased In; the fallawtng tactianti i 'ercerwM miaiwi wom ntg no***--iomo ubm In axisting bttlfdingp ma adaprian af addltsanal faaturat which waoid hsie minita wind dntaaga may not always ba gracfkahla. but cartful maiata* MMt af atl il Ml pcit if wMMfA pMMlflfl !tn ft* tmiWfrt In --ftr wiwdrtyi pfMeetto* inciudc tha fallowinfs J tea# Aathorinp Oattldt lataraaca ttanrrt Indlcatt that toad aacharlng it tha matt impartaat ptfatftn ta ka takan ta pravaaf uriatt wind- ifarm donMga. loads may ka aachacad witk natal ttrapt kalfad la rida wads and cantar caiamao. j loaf furfaaa High wiadt can yry ua and rfa off saeffant af taaf surfac ing. toiadkal intpactiant far crocfco. bUttort. duckling, worn tpatt, and dthar dafaet thaafd ba tteduclad and nacaptary rtpart made. tkyligfwt r nmtais if windows and framat fit sacuraiy. Cantidtr pro* 'acting skylights with heavy wire math ar hare atttar staractive material avatlabia which can ba encased prier ta iha arrival af ea encasing warm. j Stocks end Bgnt n-Ottarmlna wksthar anohar balft ara tight and tacura. Inspect far corroded taettaat and adaguata guy wirac. Windows--inspect windows fs misting ar cracfcod peace af glam and replace where lease ar btmkaaJ Orainage focUtis --Inspect guitars and leaders ta keep them dear and in repair. Arcaway drams shagtd ba clear. DU? 0912229 i DU 029759 i Saetidn H fart I foga 3 of 9 Oetarmma tha nM far arainoga ditehtt around fha outsida of low-iying buildings whieh might da flaadad undar advaria conditions. Conudar tha usa of tanobOgt fa dnflnct dramoga wotar away from othar buildings. ! Canndar aauiaaing flaar drains with flag valvas at fha discharga ana and fittings far grastura aIvgs'at tha mint. Chats tha naad for aarffc, contrafa. or tairfck dans 'o block off tha lowast araos from flood wotar and gravida a Data for sandbags if raguirad. Wind.IasIttows luildbsg Caattiwchoa Hafofwl information eoneamtng wind.rasistant building canstructiaa can ba abtoinad 'ram 'ocognitad. eomorohansiva building codas, such os fha "Na tional luiiding Coda", which saacify saacial construction details, tha usa of luiiaata ""aranols, and tha dasign of `aundatians. *ha National luiiding Coda has a sgacial aagandis dealing with "Windstorm latistont Construe. "* Coaios of this coda can ba adtamod from ms Notional laord of fire Unaerwntert, <5 John Straot. Now York 31. Now tots. Tha Umtad Slates Weachor turaau hutrteone wammf JY*f** Ofvrwftf with ca-eaeratien af tha Navy, Air! facto. and Coast Guard, and aariaaie masaaat are areoared whenaver a staras has baaa located. A/rangamaait in advenes far ssesiving starm wamiage may ba mada Or industrial units with tame loeat weather llatiane. If lladsn With affleial weather irattans is net faotsbla because af distance ar other raasana. arrangements should be mada with oinae raUabia. available tavreae. 1>a Cemaooy's (nginaaring Ceoertweat hot a Savors Weather Warning Sar- Grauo which araeandy hoe'arrangements with about 2S Camaany instal- latlant, grimarHy along tha (esrCaase. to furnish thssa units with storm warn ings and sthor gsrhnsnl waothar infanaailan. Tha Groug is set ug to obtain ail afflaiai U. S. Waothar Iareas masMgaa inahsdlng warnings of bngandlng hurricanes. high taiadt, high tides, Head data, snow stanas, and tdreada in farmosfan. laouhtaa ofeaat tha' Oraoa'l sarviea. including chargas invahrad, can ba mada la Inginaoring Service Ohrision, Inglnaanng Oaaartmsnt. lowers luiiding. | Other aoeabla satireat far recaMng storm warnings may include local Air fares Sosos, lose antareamaar agendas, fire daoarrmantt, aril dsfenss units, radio Italians, eta. ! la addition it is advisable to have a battery eaoratad radio rsearnng set for usa should normal cseanunieasiaa focilillas braab dawn when a storm tuts. (stand dlioetar central training and drills af grotaction otganitotion *o cover spaddl grabl-- In storms and floods. Wtll-trainsd organisations hove gemma to bo aaa af I'he bast sofagaardt in any tmergency. inform all tmgfayeai through safety moafiagt, giant publications. bul- latm board noneas, eta., concerning storm sroteetian measures and giant safety precautions is be fallowed. DUP 0912229 Sactian H Part I Pag* a of 9 1*0*001100 Plant ConjKlof evacuating paraonnai fritm irm wbor* water on* *thw Hour*! art a patn*ilily in a inr< norm. Saioci tafar iholiar locattom. Qatnrmmp ~h*th*r twplaynnt who art not noadad fat acnargancy Saty mauia a tout homo baiar* iravaf condlHant baaaia* u*fa. baarfanetr Uu'Pctcnt and Suppiia* | Conudar adaauocy of tmargtncy lighting tguiptnant at* impact it pat'aCKaiiy 'a mtur* it it in good warping orbar. Catarm.** nacattity far tandbogt. land. ropa. and similar atnorgancy tuaaiitf. Ii Otirmta naad far tuooiy at Plywood. 'unbar. piatHe ihaott. taroaufint. ana amar malarial to b* uiab iq matin* tmargtncy rattain during and attar a itarm, Conudrr naad for battani la protect batataant wfndawt and ottior law ly<n* "inttwt and daan which might b* affactad by flood watan. Oatarmma matbadt at im argoncy cammunieetitat. Wb* eoanaankstiam aft** tufftr Hnamy daatafa and brook down in tavar* Harms. Jug- gaittont far pptargpncy communtaariam ar* tar put in Prptpctian Itdlafin d'O, 'Cammumcmaat in OtianW Caattal", iuuad by thf* Skition on Octabar 2(. 1953. j Chacb amargancy ganaratan and fuai tupply t* auura aparatian unaar advari* Canadians. | (roll,a to loured of am organnr power should normal pubik utility tup- ptia* b* cut *ff a< fraaaaatty aawi in ttaraii. | baaarda ^natacdam j Oatarmbta if impartant rararda ar* ttarad in an area protactad from hat. arda at flood ar otttar norm dam ago. Momnl Aid Mom Canmdar mutual aid plon* with naighbaring induatria* and latat pr*. taction aganciat. but riragnaa that th* tffoctt of a widaaoraad Harm may limit auttida help or ailminotn it oitagaitiar. nonenoN miasiimi hnmim ttom--tnoir urnt laaaa Material and Jbatabla Obfacta | 0alarmina whether ail marariak and aauinmattt in one* areas which ar* nat aarmanaatiy anchprad and which cauid b* hawrdam in high windi or flood baaid ba ittnparaniy tacurad in petition ar mavad to a pro- ipetadaraa. j DUf 0912230 i Window and Soar fraioatlam j Cantidar boarding up wtndpwt in tartautly thraotanod araot. particularly Du 029761 Sacfion H Part 1 ag S of 9 an lido* normally ugaw^ ta tha non vlalaat wind*. Whan board* in ''** may ihauM b* firmly ottadi*g to ttio building 10 at not to blow 'to and gombly craota additional haastda. I Datarmiao tha MUIr of] bracing unmually larga HUH at gla* by "can* o# tmirt cr trv**a* if baatding window* it not oranical. Strutt and truuat can gratae window* agaamt entreat banding and can cutbion rtbrarian* cauiad by tha wind, but of cavfM, will n*t gratae aaamtt braataga by flying dabrt*. ! CSaek all daat*. gortieulorty larga goraga daart and th* lika ta maba tuta 'bay oto incur* and to'provant movomtnt by itorm wind*. Panamaf Waifota j Cantidar tha naad fat antra twggiia* of amorfaney drinking watar. food, and caaking faciiitiaa w*ib! nay bo naadad if ttarm .* otalangad and ditattar cantral work i* drawn aid. Tha contamination of drinking watar taurcat oftaa occur* unde flood condition*, and nay nactaitato tha bailing of waar far drinUitg gwrpou*. Tbara aay ba a naad far big boat*, dry datho*. blankan. gad eat* for mombon of tfia dimtw cantrol Oiack availability of fir** mid mppilm in voriou* ar*a* #f tha flam in tn# van* tha maia nodical faalltia* ara cut off by tha (torn. Caaiidar naad and availability of boat* far *a*rgancy u*a. C--ddar naad far badding Military dihai of taadbatga ar dirt around hay araat. bwildhtg*. ar aguigmoat. brand Inaido of bidldlng by Irladng low4yiag window*, vwtrilatat*. pig* Iraneha*. grata*. aad atbar aaaniaga. Progara aaiegancy gwagt. including flra *gnu far awick uta. Obtaio aiadao haaa ta txadla taagaga gad berlora. taarova raluabla laulgmaat and tuagiln* which ara in law-lying araat la highar ar tgfar location*. | Ohra igaooi attaadan to tfaartes! r*atari, maaabla gaud* to tar* ratari, inittumoat*. **. If literal tangaiant caanar bo nawad. cantidar tha fooability of ctaring nacnmo turfaca* with graaM ar atbar gtatactfya canptaod*. Caaiidar timing far ihwfting dawn agaratlag aauigdtnr and ta pormit ildUtical *guib"tiit, badar* and fumaant ta coal off bafara baing nit by watar. | Cantidar timing far ihuttiag off (a* nami and tioerieai gowar In araat Whara gotaabia thow ft< car* ta highar grauad and anchor ta grtvwit ! ou* 0912231 DU 029762 i! jgl S action rt Part 1 age4 of * Mav* portable caatoinen. pariieularty rtiota containing flammable iiouibt "d ether heiarOaes materials, to a highar ar refer araa. Determine need far aworgancy reaitarian faaiUHm including ditinfacran't. Qvw* against floon buckling ar rising from watar itetaga under dikaa. Consider ttatioabig raaair cretin and other nambart a* the Oltottar Can. '04 Organisation in rhota araat wbtre tmargancy jennet would ba neeood matt euiekly. | .. if 'rorei betweea buildings bectmet attennoI, determine edriiability of installing strong guMa raaaa batweon tha buildingi for salary burettes. Oiack tka lira alarm system, iwinkler lyaram, and emergency aguinmant ar ragular intermit ta determine if May are in working rendition and maaa amargancy 'Han ai promptly at gamble. If 'apart rennet ba eomalarad imneOitteiy. cantidar rha assignment of "lira watchers' to guard 'he affactad argot and hare lira firtt aid tguipment roodily available. { Wind Pnawra Probieam j Tatit of tha Unifad Sfafoa luraau af Stondordt hare shewn that at wind hlawa ogointt a budding, a iitbhti aretnra it graducad on all ar port of Iha wind* ward tida whila a ntgoitre ar taction grattare It farmad on tha (aaward tida (ha tida shattered from tha wind). Tha tamo effect would ba productd on roofs hotting a tiaoo of more than 30*. A ctaatt occurrence in nlndrtarau, par- ticuloriy humeonat, it for Iho wind to brook a window or Wow agon a door on tha windward tida and than build uo Intida tha building a aotilhra pratura undar tha road ar an tha intida af tha laaward walls. This grattura m camOinatlon with tha atrarnal luctiea graatura may lift art tha raaf ar 'area out a laaward wall. Tha Nadaaoi board af PVe Underwriter!, lataarch 01* ntiaa, hot tuggratad iho fallowing proraeiaa maaturae ta grarent any iuch la buddings with largo daart ar aoch and, fatten aoch door gorrly epan laaward tida to tgoaBta iataraol aad ttternei prauure. Only tatall toatbiga an iha laaward dda are adultabte at long at tha windward tida ramaina intact hat at tooa at windows are broken ar other oaemagt aacor an tha windward side, addbteaal apaaingt tbaaid ba branded an tha Itawort dda ta hat# cgudtin tha prostate. At a hurrlaena paitat. tha wind direction will shift and If tha hurricane aaator pattat direaty overhead, tha wind will campieteiy 'arena after a pariad a# calm. Therefore. pteat thauid ba mode ta data windewt ar daart hold agaa la rha aariy port at tha Harm and o#tn athan at may MBTKT1GM Atm TM STOdM Although tha wiadstom may barej panad. tha ttata af amargancy may trill etitr bacoun at wotar daaaga ar athar haaorCaat caaditteai. Thortfort. oaia af tha maoturat mamlaned under praoiaut tactlani af rhlt bulletin may irid bo agoUcoMa. iuch at resorgancy fire pratactiaa aracautiant. Additional ilomt far attantian inahtdat | DU? 09122 32 f Du 029763 i Staton H Part I N|i7af9 Safety ana Wra Profectlaa Inyacflara '"act fif alarm ana tannklar lyitaa ayaia. Cha<* -alar luta'y tytramt ana all uHMtfea. Camaiara prompt ana thoratryh patrol a* anHra plant vanim. Woleh oui <ot lallan pawar linat -(tick may Panyaravtly cnarya natal fancaa. 'aiapitona watt. ate., which may loacti. Traffic Central *'av>aa lor eiaaranea ol Pebrit from roodt la permit panofa of tmer. ganev ranielat ta anO Irpat tha plant. Ottermma "tap lot onembliny builPatort. tetapan, af_ fra* eaa. fraction contractart. `armart. tie., 10 elaar plant entranea and litiipa 'oaat. ll "actuary, contact local law anfercactant afancy to pro-ant autama* bilaa anp cunattty taaaara Iran blackmy raaat to anp Iran Hia plant. Spamalar Contra! 1j Kona tha mmtbor of panant In tha araa aftactap to lha alnlaaai nacataary ' carry pot ft*a oPiaetfraa of Ilia dkaatar control proyarn. further pre* eautiana reyardlna tpoMtor caatral ora tat oat In tha OMtlan t Prataanan lufletin No. 14, dated January IP. 19S4. captlanaP "Spacratar Caatral Ourina Imeryeocloe "! Oatoratina naap lor pitaannecKay main aiaatnaol twitch to proaant thort oresPli. Than aata tharoeyh intoeetten of alacfrlcal tyttam fm Paatoye. Canttpy naaP ta tlwt off aat ratro until Inaaacttaa hot beat aaatplatap. OaatPa if nacaatary ta mna-a m aminoli that may* Mart a fira if hit by la carrain war iaatari and tfeoriepl afifaratvt Pacaaa Hurouyhly Pry before returntny to tarrka. j Whan a praviaaaly war drayit It raatarad, ba tvra all tacrlant af builpiny aia panallap la watdt far Pay than circuit!. Caatian amolayaaB Hanpliny aiacrrical apaipataat In wot araat la eraId aay potability af tlacttiaal ikocfc. Optermme "pad far Pacontaminariaa of araa. InocuiaHaa of antpryency workcra may ba caaaMarad apviaaala by rntdicoi unit. tapain Acthrota aratiaatly troiaad to toft crawa at naaptd la tafefaarp partan. nal anp rottaro operation*. tepee or italata brakaa alactnc linat, aaarpyaP toctionp af piaa linoa anp otkar crttieai gtUrtea at tomcat. Datarmina naap far Paaialitipa af uatafa ttrucferai anp ctaehny a--ay af dtOn*. out 0912233 X)\J 029764 Saetian H Part I Pay* loH TOINAOOIS Whara a"d Whan Tarnada#* Cm Ocaur .j ornadatt may accur any placa in tha Unitad Statat. "o<"*da*t haaaan matt fr*ay#*tty in tka midwntttnt, lovtham. and can* "l ''' ^a" tkrauyh Saatantbar. That can naaaan at any Mma ot th# year, muatty an hat. iticky tayt. Haw Oftan On Th#y Ororr 1 tacarat indicat* that tarnaioat aeear an aapratimataly 1] dart pay raaf Bant af *h# midwaiijt* lati than ana aar yaar in Ihn narthaati- 'll ana far wattara ifatat. ] Tka natianai <r<|a >t 153 taraadaat a yaar. j Haw A Tamada Can la lataytucad A tarnada uiuolly aanaart at a fuanai.thoaad cloud. ia<nnin rapidly, ana t Manama inward tka a pink from tha kata at a thundarclaud. familiar thundaruarm daudt art pratant. (Jwafiy, an hoar or aara batara a tamad*. davd farmatiam attm ta ba balylny dawn inataad at up. Tka claudi aftan hava a yraamthbloek caiar. Obaattaa af Tnrrai j In matt intiancaa tarnadaat mava tram a watiarly diraarlan, utuatly from tna ituthwaat. { lawyrh at Palb | Tarnadaat utaally mava tram 10 ta 40 milat (tka tnrttt I anyth it 14 mtiaal, bat tbay may mava fat-ward tar 300 tatiat. WWd a< tadt | Tka attray* width a abaut 400 yard*, bat May hava eat iwatk* ovar a ntiia in width. Spaad a4 Trwvai j Tka avarabb taaad it 35 tb 40 mil** bar haur. but May hava vartad tram 5 ta I If milat par haur. j WtodVataatty 1 Cttunatad at hipb at 500 MPH within tha tarnada. UP 091223 Prataatfva Mtantrat Tka U. S. Waathar luraau advitat that tkara it na univartai trataction far partannai ayainet tarnadaat axtaat cava* at undaryraund ticaratiant. Tka luraau suyyaclt tha fallowiny pracautianti On racaivinf a tarnada warnlay. a lookout thauld k* pottad f* lot tafary atficalr advitad at tha tarnada t apartock. DU 029765 Section H Part t Page 9 of 9 Advane# preparations should be mad* for shutting off eieefrieal circuits and fuel !ina if tho tornado approach** Hi* plant. Mov* o*rionn*l to sections of the pianf offering th* greatest protaetion. A steel from** or re>*nfore*d concrete building of substantial construe, tion moy b* a r*iativly taf* sh*lt*r. Th* first floor is usually eomid* r*d taftr than uppar floors. AdcfiHenal prat*ctfon may b offordtd by lying und*r sturdy tables, desks, work banchts, sic. Instruct prsonn*i to stay away from windows and adjacent areas. According to outsida insurance studios, normal wind-resistant building con struction cannot assure protection against damage from tornadoes. How ever. insurance reports indicate that btiildings which are well constructed and incorporate good maintenance pracn'cee for windstorm resistance may with stand 'o some extent th* forces of tome tornadoes which otherwise would demolish them. I CONCLUSION | Experience has proven that planning jn advance for disaster control is th* most effective way to protect personnel and property and to minimix* th# hasards and possible damage of storms. Many phases of a disaster control program, as discussod in this Deportment's pamphlet, "Plan of OrganizaKen for Protection of Company Units" and in previous Protection Bulletins, may be involved in an emergency caused by storms. It Is racognixad that in a sever* storm situation, th* entire disaster control organizaHon may be activated be fore, during and after th* storm. In addiHan to th* items mentioned in this bulletin, services such as rescue, accounting for personnel, public relotions, medical, security, emergency transportation, and the control center, may be needed. Th* basic principle af disaster! control is applicable regardless of th* cause of the emergency. Practical planning now con pay big dividends should a disaster strike. I 0912235 DU 029766 I iii Section H Port 2 Poft 1 of 1 THE CORftECTION OF ABST1ACT DCTCIENCIK i (ISSDfTlAUY -- "MP4TAI DI$T*ACHONS) Softty performonett of recent yton by our Construction Oiviiion ot'-mf ji to celebrate the accomplishment of on effect on people. "People", deioite ait our national propress in technological improvement ana 'n production, development,! invention, and the enjoyment of new meter al *hingi, from television to penicillin..ore still the most ineffective and un* dependable ports of ourlefforts toward progress m the efficient accom* piiihment of little jobs oj big projects. W people are undependable because we are unstable* we are unstooie at compared to any machine because we ore humans. 3. Humans ore oil different) ond constantly variable, by reason of career conditions of both heredity and environment. This instability even 'n mptgre humans is mere r4adily understood when we look at children-- you ond I have children and we have aopraised and criticized children. Yow all know what is meant by a "problem cnild" Human beings art problem children at one tjme or another, or most of the time about some suBtectt, even when they) "grow up*'. Actually, oil of us who consider ourselves normal ore about one thing or another, ot some time or onotnr, what the majority would! call temperamental, bull-htcded, reactionary, obsrinere or do thinas in such a monitor which m.y not ho coniiaer.d r.* propor or Iho rational nta'nnor by a maiority of others. 4. Almost all of our kind of safety effort it directed by ways and moans which go to control people. That it --wo try to get interest, reason, morale, purpose, understanding, individual spirit and spirit da corps, ro keep most of the people Jas nearly at we can to a maximum of anonai behavior for at much of a day, or a week, or a month, or a year ai cos- nble. This meant doing things in such a manner at leadership or super vision considers right--doing work right, the first time--this is accident prevention. : 5. People have accidents more bacausa of imprudent inclination or Imprudent judgment than bacausa of faulty material or lack of natural tafeguards. To put it In other words, accidents are on account of people, not on ac count of things. | 4. To go bock to our philosophy an the various end never ending difference in people--the unpredictable nature of people--what we have rtoiiy said and sadly eiptain--people have not truly learned how to live. When wo will have prevented eiN accidents, then we will have learned how to "live". I j ,- _ 7. It naturally makes us quite proud that through our leadership and our seriously thought-out methods, we have come upen many means of me control of the behavior of people, to the great advantage of these peooie. In this you know that we jrefer to er safety system, the depth of this tyt- letn, the manner of its application, the scepa, the timeliness of the appli cations, rha incessant and insistent nature of the system, and last but not least, rha final factual, nbw many rimes repeated, wonderful effect and results of this effort, a healthy, whole individual !' : DU? 0912236 DU 029767 Section i Part 1 Page I of l GOLD PLUMB-BOB AND SILVER TRIANGLE AWARDS A. PLUMB-BOB j 1. Nominee must have made significant contributions to the Safety program. j 2. He may not have experienced a tabutatable major or sub-maior injury in his area of responsibility to Ou Pont or CPPC during the last S years. j - 3. The nomination should be in writing to the Division Safety Office and enumerate nominee's contributions. 8. SILVER TRIANGLE \ 1. The nominee must havjs held the Gold Plumb-Bob for at least 5 years. 2. During this period, he must have continued to maxe significant contribution to Safety participation and administration com mensurate with his area of responsibility. 3. One of the following criteria must be met: (al No tabulatable majjor injury to Du Pont or CPPC personnel in his area of responsibility during the past five years, or (b) Accumulate 3 million consecutive hours without a tabu latable major injury to Du Pont or CPPC personnel m ms area of responsibility. DUP 0912237 77 I DU 029768 Saction I Part 2 Pag* 1 of 8 `AWARDS ROR NO-INJURY RECORDS" Safaty Bulletin N*. 4QS (A) - Qctobar 1. 1969 E. I. du Rom a* Nemoun k Co. S*fmy k Rir* Rrowction Division A PLAN Th "Awards for No-Aeeid*nt Records" plan, solacing th* onginai "P'esidam's Pnia Plan"' of jAonl t. 1923. was adootad January 1, 1928. Thre* awards wara astaolisnad: Ganarai Managar'i Award. President's Award and Board of Directors" Award, aacn Basad on a schadula of mniry-frat calendar day goals ralatad to noun worxad. Th* President's and Board of Oirtcton' Awards raouirad on* and a half and two and a naif time* respectively th* ealandar days raquirtd to aarn th* General Managar'i Award. In January. 1931, th* plan was ra^iaad to include giant salary roll amoioyaa in tha axpoaur* hours. During Dteambar, 1942, [a supplement was isauad utarding :n* 'Goan (Claaaifieatton of Plants and Tim* Requirements!" bacaua* of tn* adoption of th* plan by olants employing abnormally 'irgs rumoars of war workars. Tit* 1931 ravision was not otharwisa charged. Th* addition maraiy provided comparable raquiramants for plants much largar than thoaa considarad at that tim*. in Saptambar, 1961. th* recommended minimum cost value* of in dividual awarda wara inertimd to S3.CO for tn* Ganarai Managar'i Award. S4.00 for th* Rrta&ant's Award and S5.Q0 for tn* Board of Oiracton" Award. j Effactiv* January 1, I960,' th* plan waa extended to indud* salts, waranoui*. office and all 'other mtseailanaous employ***. Effactiv* th* sam* data, th* name of th* plan ww ehangad from "Awards for No-Accidant Rteords" to "Awards for No-Injury Record*". Th* word "umt" aa uaad in this bulletin shall mean a plant, laboratory, construction projtct, or in tha cat* of a mtseailanaous group, all thost amploy*** in a dapartmant whoa* axpoaur* hours ara now ineludtd undar th* haadinga "Mlacal'ianaou*" and "Sal**" on th* Safaty Par- lormanc* chart. j This ntw plan, which includes only on* award. extendi th* tim* -*auirad for award eligibility,; except for small units, and incrcasts tha axoanditur* par award, is i*;followt: OUR 0912238 4-?2 I DU 029769 j Section I Pert 2 Page 2 of 6 DA TE EFFECTIVE j T> oun u effective October l, 1969. TRANSITION PROCEDURE The Awerot for No-in|ury Heeojrds" olan, while effective October 1969, it retroactive in the tenae that each unit will start its "no-mjurv 'eccra" jt at the date of its last tabulatable mator iniurv (or Board of Directors' Award). A unit will be credited through Seotember 30, 1969, vitn ti* percentage of goal accomplished under the prior plan and go m :o fulfill tne remaining percentage under the goals of the new plan. A jmt working for a General Manager's Award, for instance, had jceomnnsneo 84.07% of that goal by October 1. 1969. t could become vngioie 'or me Board of Directors' Award bv working injury-free mrougn IS.93% of tne newly established goal. Example ] A unit working continuously in Clast "0". had a major injury April 30. 1960. i, May i. I960 through September 30, 1969 it ' 53 calendar days: 153/182 34.07% accomplished. Since 13.93% of 273 (new goal. Class 9) it 43 (rounded to neertst whole number!, eligibility i | accomplished bv working througn November 12. 1969. j A WAROS |' One ewerd is made available and is known at the "Board of Oireeton' Award". . UNIT CLASSES AND TIME REQUIREMENTS New units, either recently started or recognized at independent units for safety purpom, will start the! first no-injury record period ts of the data of start up or the data of recognition. The Mitceilaneous unit of a department will start its first no-injury period on January 1, 1986; thereafter from the date following the last tabulatable major injury. i The eligibility goals on which this ewerd is baaed are determined by a unit's ooerating a definite length of time, at established irt the tad* below, without a tabulatable major injury. The ciasees art determined by the number of exposure hours (combined wage end salary rolls) par month, and each claw requirement is the operation of * certain OUf 0912239 12-70 DU 029770 Stction l Pft 2 Pag* 3 of 6 -umBer of calendar day* |m order to become eligible for the award. Jniti whicn change from on* deification to enotner will b* credited wtn the crop*r orooortion of th* record achieved m taco clan. following table show* tne clean and requirement* in calendar d4vt I Mon* | Claw Calandar Oav Goal. 25 001 50 001 75 001 1 00.001 :o :o i SO 001 200 001 250 00 I 300 001 3S0.001 <00 001 500.001 750.001 t 000,oot ' 500 001 2 000.001 2,500 001 1.000.001 1.500.001 <000.00! to 25.000 to 50.000 (0 75.006 to too .000 to 130.000 to f 80 000 to 200.000 to 250.006 to 200.000 to 3S0.006 to 400.000 to 500.000 to 750.000 to 1.000.000 CO i.s Od .OOO CO 7.000.000 to 2.500.000 to 3.000.000 to 3,500.000 to 4.000.000 mo ue 1 fin--raw oOBifM to fMOOioOt "taiMpMaivriM j i 2 3 4 s s 7 3 9 to 11 12 t3 14 TS !* 17 18 19 20 21 912 in 309 751 809 477 391 321 273 249 237 225 219 213 201 189 177 19 S 153 141 129 COMPUTING NO-/NJU*Y RECORDS Th* following it an example of the method of calculating tn* data on which a unit will beeomji eligible for the Boerd of Directors' Award: Lait anaoimg injury occurred June 3. 1970 DU 0912240 270 DU 029771 IS ii B Section I fart 2 f191 4 of 6 Sxoosur* Hours r'otai worseg all amoioveesl i 370 -na 27 30 < 403 839 wtV JuSult afOllfMMf 3c loser Jovcmoer Jieimocr 383:452 38SS130 304149$ 485j342 370.940 384297 397:493 Clas Calendar Qavt 12 1 '0 27 31 31 30 3t 30 31 Can '2 11 IO Devs flteuired 22$ 237 249 2.6S3ll63 l 57 j 3 avs Accamoinned i 57 s '23 1 3t '23 31 % 2S.33 51.30 12.45 '| - 39.84% uncompittM sareantafe - 10.32. cla* of lan compute month . 11 '332 < 237 ' 24.4894 124 wmn Vounded'1 v.it mtqrusht si January 2^- 171. NQ tNJURY RECORDS j No-injury record period*start at pf tha calendar day immediately following the data of tha lut tabulatabie major injury. Tb no-injury record required to wary an award is baaad on conaKutiva eatandar days, except that units which ara eomolataiy shut down for mora than savan eonaacutivo days! will hava tha shut-down pariod daductad from thair records. i Awards may ba won eonsacutlvaly if tha tima oariod is not tcrminatad by a tabulataola maior injury. Otherwise, the eligibility oariod for another award will begin from tha data of tha last tabulataola major mtury i A< a unit accomplishes the goal for an award, its medical racords should be etjmmed to determine tna likelihood of any non-disabling injuries requiring reclassification to disabling! injuries at a latar data dua to dalevad loss of tima of soma degree of permanent-partial disaOility. If an : OUF 0912241 12-70 I| DU 029772 Section i Prt2 Pig* 5 of S >njurv M* to b* M r*eta*lfi*d It I l*t*r data to I tabulation maior njurv, ny oravtouby accaptad award baaad on tha amimooon mat thi* miury would ramain non-disabling will b* strikan from m# Com- o*ny -tcordt Any such awards will h*v* to ba r**am*d (without tn* jmt'i dittnbuting individual awardsi bafor* attaciishing stability <or jnothar award. ' eor examol*. t unit working continuoudy in Clan 10 had a disabling m ary on January to. 1970. Attar thi*. it eontmuad iniury-fra* and won jn award by working 249 catatxlir dava tnrough Saotambar 18. 1970. 7h* Comoany ohviician raoortad mat mar* war* no banding cant .vmch war* axoactad to rawlt in loaa of tim* or oarmanant diaability. Th* unit continuad working axoaetmg to obtain anomar award on May 23.1971. Howawar. tarty in January, 1971, m* Company ohvsicun raoortad mat a fingar miury! caaa that had oceurrad Juno 20. 1970, now contrary to txoactatiom, had randual partial loaa of function. Tha casa waa raciatafiad to ubulatstil* major, and tha award of Saotambar 16. 1970, wa* daiatad from tha Company racords. it thu* Baeam* nicasaary for. tha unit to rt-aarn m* award of Saotambar 18, 1970. To aecompiiah thk it workad fraa of diabling injury and achiavod tn* goal on Pabruary 24, 1971 (249 day* following tha lair en abling injurv on Juna 20, jl970). No individual awards war* arrtrp butad again. Tha nart sward was achiayad with injury-frat oarformanca on Octooar 31. 1971. Chronoiogwatty, tha taquane* is shown a* follow*: January 10,1970 tabling injury oocurrad. Saotambar 18,1970 Board of Olraetora' Award won by working 240 caiandar day* from January tO, 1970. January 4,1971 Phyttaian rapcrtad oarmanant partial dia ability in flngor eaao which oceurrad June 20j 197a Juna 21. 1970 N*4r starting data for injury-fra# oariod. Award muat ba na-aam*d from mis cat* (249 days). Fabruary 24. 1971 Award r*-a*mad. No swards distnbutad. Octodar 31. 1971 Award won. Awards diftributad. FINANCING | Tha cost of tha award* will ba bom* by tha daoartmants mvoivad. OOP 0912242 * j. to DU 029773 i Section i Part 2 Page 6 of 8 Pscommended MINIMUM | AVERAGE EXPENDITURE per *m- oiovm for awards it S7.S0|an4 the MAXIMUM EXPENDITURE should be held at near at practicable to thit amount with S8.00 sting limiting maximum, increase m the exoenditure for awarot because of raoaatad winning it not aoprovad. nor it pyramidirg jf awardt. ; -VP6 CF AWAROS I The selection of awardt it left to tha daemon of units winning the awards. The awardt tfiouid be such as to promote tha safety activity uno the safety image of tha unit. Usually the awards taxe tha form of individual itemt of merchandise to tha emoioyee, preferably an item which nat reeali value. ! Awardt Should not be in forms tuen at cash, trading stamps and gift certificates. j The Safety and Fire Protection Oivisipn. with coneurrtret of Department Haada. will act as judge on any question under controversy. I a. participation j Ou Pont oersonnel from all fully-contracted sites will compete as one unit {Construction FieWStaff) under the Company's "Aweras for No-iniurv Plan". Chambers Works. Savannah River, and Wilmington Shops will continue to ooerate as leperate units. C. STATISTICS I 1. Statistical information will bo compiiad from monthly reports (Monthly Safety k Firs Date Log) by tne Division Safety Office and forwarded to tha SAP O'tviaon on t single Monthly Safety Record Summery (G-110). Sitae will no longer complete the loner. 2- (a) Sitas which compete jndividually must ktao records of per cant of award requirements achieved each month. (b) Calculations should ba sent to S&F 0 ivision for their verifi cation two (2) months prior to eligibility. (c) A statement from the Company physician must be sent to SAP upon eligibility, stating that medical recorat contain no cases pending which could result in a tabulated# mat or U* *12243 4n DU 029774 Section I 8ort 4 Poge 1 of 1 GOLD PIUMS BOB CITATION AWAKO ON QUALIFICATION ii Th* Oivnion Solely Offieo. lit ihq mid '40' obtained aepro*al `or 'He procurement and (he pre,emotion of a gold oak leaf and plumb bob iniigma `or extromely meriroriou! lafejry eontribufod by any echelon of lupervluon. Thit citation wot and i> to be looked upon cl an incentive meaium. and t i under no circumitancet to be 'awarded without ipeciftc reference la require ment! wnich we list below: I 1. The recipient mint hove oeen in lome echelon of luperviiion during no len the latt 5 yean. | 2. me must have contributed! during all of rhi* period and continuing the very best of our ind of lofery participation and function at hit echelon evel luceeiifully. He mu'ir not hove experienced motor or iub-maior niury during the loll 5 yeari. 3. Hli coniittent contribution! mult be evaluated on paper ot the time hii nomination it preiented to! thit office- 4. On extremely rare oceatiolnt if an employee hat contributed in a 'ruly extraordinary fathion in oh* or more method, the five year requirement in ftfifii of service wtll b waived. Th* injury experience will nor bo wrv*4. | 5. Contractor*' supervision may bo considered, but you or# warned that their contribution! must bo! extraordinary. Gontrolly spooking, wo anticipate no more then 5 or 6 such citations per nto during this year. Wo suggest that your nominations bo forwarded on the scato of approximately ono ovory two wooki so that stall mooting presentation, which wo anticipate, wilt hove its psychological o#oct. Positively, os in the case of p|ior awards of this insignia, no lost insignia will bo replaced, No member ih the Division previously cited will bo eligible on this or subsequent occasions. Please toko groot care in making your nominations to avoid rejection, for your review, a herd hat decal depicting the emblem and a oorional letter from this ofRce go with the award at the time of presentation. DUf 0912244 DU 029775 igfWIWHlWig^BHIiWi l ! I Section I Pert J Poflt I of 2 CONSTRUCTION DIVISION SArtTY niipoii "ABSTRACT' INCOmVl RUN ' ( Sbpi) | Arayte and maintain interaalj Create and maintain participation Wien KwmMi and underttandiny Sdlieit aiuuancn m currant Abriract indoctrination catnpaiyn EUGIIIUTY (Crafttmen and Helpori only I All Dv Pam and Read Faa canhector eatpfayoaa at all Paid ulaa ara eligible wnh m eiceanen at all tueenrttion. (Gany Porenan ara alia ecdtided. I NAN 1. laati alifiWa empleyee at outlined ebeve nay voluntarily itibmii ana aatry par month which! ta cantnt at tna conalatian. In 10 warn ar laaa. at the Mnionca 'jAbeiraci'' Sayi: 2. Entrioa mint ba lubmltted an an adldal anlry blank CToilabU at all jcanctnicflaa antrancaa.1 (tnfry bionlu will ba tunaHad by tha Ohriuen Safety CWWa.) 3. At tha and at aaah month, all antrlaa will ha judged laaalty hr a 3 man cammirtaa appointed by tha hald Projpct Manager. Tha canntttaa will alact tha Bva boat amriaa at thair lita and forward thaaa 5 to tna Orviiian Sdtaty Offlea ta orrhra artctly prior ta lha 5th warkinf day at tha lueeeadief ataath. 4. Tha OMaian Maty Often will fraud tha aatrlaa aaeardbif la thab raanncfra Obtricta and will talotr In each Obtrkt which, in thair oain'ton, la tha boat aairy. A Portable Tronaiotaa Baida will ba awarded to tna wioaar in aaab Oialriat bath laanrh. J-A. "Ah Stract" hardhaf-`*thhara'* wiU ba ludaliad aach tha far con* trotlad tna in eaojuaettaa with thic incanthra. All maatbart at luaarvhlan, indadinf faranon, ara1 ranvoaiod to place ana at thaaa " nickin' on thair hard hatt ai loan aa pauiW# attar tha "itieken" ara racahrad at tha uta. IHaca aa latt front at ciraara.) I J-. Ona "iHckar" aniy will ba fivan ta aach ciifibla aotaleyaa followinf thair Brit lubnutnan at on official entry in thil plan. Tha 'itieker'' t ta ha placed an tha hard hot ai in 5-A. Saaciai notoi "Stickort1' ara not ta ba fnran far antriaa tubioauent ta tha initial aatry. i II htdtai Intrior racahrad jot louvierf luiidinf attar tha 5th warkinf day at tha niccandlnf month will ba InihfiWa for Bnnl iudfinf. D0 0913245 BUS fOI THU fdCWTtVl PUNt I. Each employee may tubmit only ana entry par menth. Each entry to ba itampad with data raranrad by the Safety Office. DU 029776 Section I fart 5 Page 2 of 2 *n turrit* mutt bt racttvad tv tht lat working day in tocn month o bt tiMjibU (at ludgmg. hit tnrry will bt eorritd ovtr into iht iter month, i ., ofSt'ginality, aarntit though*, uniqutntti. odoitability to rht grin of: ait* ot ibitroct Advarrtting land voluo Iht ctmflattb "laying ' 'o currtnr ibtrroct Advarniing Program will bt rht onmtry factor* jito " taitcnng tht wmnori. Sodling and legibility will not Bt s 'actor n Int ivdging. j ill tnint* otcomo iht protarty of tht Cen*trtjetten Oiviiitt and may ofat nod m future accident prevention octtvititt at tht ducrtiitn >ht O.ru.on Safely Offict. j " 'ht ttt enact duplicate tnintt art tubmirttd at rht itnit litt. tnly nt ant bearing mt tortittt i"bott rtcttitd" will bt tnttrtd in rht raging. j' 0Iht Ktm ittciPe tntry u fit* canndtrtd worthy tnotifh to forward o tht Civilian Softty Ofllct and tntthtf mt forward! on identical entry which win*, only tht trtry ludgtd by tht Oivititn Softty OAct wnl rtctrvt a ante. Tht dtetsient of >ht grotact (cootniinttl udgt< and tht Oiviuan Softty Ofdcoart final and binding. I ! U* 9Uidfi I ! i i i t>A3 029'7'7'7 4 Section I Pert 4 hage I at 3 TWO STAG! SAFVTY INdNTIVI PLAN (OettgneO to augment ang lugplentent the I *40 RelS Safety tregrem! CeienSer tor ihit plan mill he March I. through Cecemeer 31, 1940 I STACf wtu4--Shell cenittl ef an abfoctive wherein monthly reguireg Hanging (ttalcmeS below) 'In III r elenan f'eouency iJl ''ogoio Trogugney (TAXI enO l 31 's'i*e Training Quality, mil Qualify any me to participate In Stage Two. : II STACt two--Ae,m,t, tg Ovetttying protect plot -he aeportonity le nomi. -ete -hen iap foreman ef ihe^eath lot a aitnngunhed ewera. lack menth tne 2 highatt tenting foremen in each Sumo mil bo protontta with mo aware. ! A committee of J ot the heme office will make the hnal eworSt enS their Secmont will rule gap bo final. I. (AUNG MffHOO K3I STAOI ONI (SITI OUAUPKATIONI. 11) loch menth * VAX Hanging at each lire will bo lubtracteO frem a 'actor of ton I tOl, tho biherence will apply at ateir paintt laware monthly mo aualMcation. hot example: v.P.I. 273 (10 - 2.73 - r.27 crieMtt) out 0912247 NOTt: Thit lyttom it a methao !fgr true VAX. ana TAX reguoion, not en opportunity to ielnet ana report a faygrabla ttatfthc. (21 o*h meath'i TAX *tanging ot each tito wiH ba tubtrooeg from a fpctat of too (101, the OKoreneo will apply oe creSif paintt rownrS monthly life gvoKfltoWon anS pgg>g tawarO aoOlti earneg in 111 tha V.FX Hanging -- pin --. (01 Koch month each tito will mbmit outiinec for foremen Training Cion motenoi an togoing la Pan II (Oeoelepegi ef the 1900 Program. Theta pop on will bo Korea on tho tcoio of 1101 with 10 creOift reprotonting highly intitfoctory or perfect mooting preparation out. lino papan. Theta paten mutt contain ft) teNanco that the ipeflc obfadhro to bo eeternalithog it rtrongiy igentMobfo for each tettton. There eiutt be lyl reigenu ef treeonent in tho TangMa ang Intangfhfo wharo raaoaog. The (xl material enter be template, ergoniteg, toowenctg ong roethro loMar ttoanacM from euarter to goarter. Tho graPat an Ihete papert (0 to 101 will bo aggeg la the croPtH for VAX ang TAX far that month. Tho mm of tho creOitt eomeg in 11). (21, ang (31 ebov4 tholl ba tha prone ellglbilliy icore for ihe month. 22 eraOit paintt or mara gualify a "life." All Sola for geo gJbilfcohon ang foreman nembtortao Seta at abeve ipocthog, will be bee ire the Ohrition Safety Office monthly at me DU 029778 Section l Fart 6 *ogt 2 of 3 ***" the Monthly 0fo I09 injsatf are 'oceiveb. A sufficient quantity of reoerhng bar* sheen far rn duration of tho incentive plan >t suaonob. ($00 nciotyre.) ! Sit* inotidibility will occur on a monthly belts subject to: >ot lost than 22 crebift occuetvieHeb in tho precobinf factor* (W, (2), one { 2), Ofib/oo | !b( mo,or m,ury oxoofttnet (Ou Font) or (Contractor! ooetennol. ai bom oi.qiQKify on* inetifitiiity of a oroioct i t# will bo connoorob on 0 ^qnmty ootit Only. |. '*< sraiKf III*. iff*!MCtiv* *f Oitln, with IK* yr*at*lt accumulation *f **onnt (robit oen unbar ill. ,12), enb (3), `I bo suitably honorcb or oumor.fr onO contJberartoa ofjtho Oivsion Manofesnanf of the onb of n montn term. \ II. SATING MITHOO fO$ STAGi TWO (FOMMAN nomination qualification) j 11 -l Th* formon nominaiaO hr seen *liihl* til* thail h* nom*4 without tho N*it i knowiohyo ono oniy And *innn will tvor know of Ihoir 'nation. Thit goo* not inhibit in ony woy tho noentary incanhv* fuhfkity of Hin loo hofora tho (oct. "Too r*r*tnon" os nominofO. hr d mo tholl hovo *oni*ovino hit nomination to Iho Division Sonny Ohlco tho f*il*winf I**c-.tc. canvtnc- ny. g*ftonal "facto." ! (11 That no conduct* utsolly ana cvrr*snly tho hiyh*w coiih< tafwy m**tiny*. IStato *v*royo of latt 4 ratinyt hM I 21 That ho wtuoity anh (urrontiy ho* ih* l*w*ti yony V.F.t. (Itoio it.) hatl (]| That ho i< fro# for tho orjrriati* 12 ntanthi of iuh-m*i* or motor inhniot. IGWo la* hat*, if ony.) nori 14) That k i* oorforotioy onrtotfy lt>0 mo*t kfocttr* "oh locnint." (CIV* t.OWOl**.) | r hhh I SI That ho it tho ana domontfrotiny tho hiyhnt tafaty inl*r*tt si snolytoO hy Cnyinoor* tioh Sofoty SuhotrWon un4r Ooaration "ShotiFc" far that month. ISiotohow mooctonl.) (hi Unlott a c*nfro*foi faroman.hat workoh on ono or mart of our tit** for at loot! ono roar (aeeuthulotoO tihonancal. ho will not havo tiiyihiiily, r*yarhf0H of tho *ityihiiity. (<l "Too For*mo in *oh Ohtrkr'will ho toiottoh hy Wilminythn Manay*moot hat*0 an information forwarhoh hy tho Aoih. 11 throuyh 5 ahovol (41 A forooioa may ho nominatoh moro than one* hut no lonyor aftor wwniny thit award ! .. . | UP 0912248 (o) The oworb *9 a Ok*tKi winnin'f To# Forooioa will bo o commemorative 12" circular Gorham silver troy anbroeeb afbrioh. DU 029779 Section I Fort 6 Pag 3 of 3 lb) lost award! cannot bo and will net bo duplicated. (cl Foremen candidate* for award* are not to be advised of Iheir nomi. nation. In thii manner, umuceoufu! candidate* will have no disoppointment* and if will be sufficient for any and ail foremen to know (after confirmation I who jwot recipient and at what ilte*. Site* will be odviied by teletype. Sample citation awards will be unavail able except through large photograph! which will be forwarded. (d) Presentation to winning Top Foreman ihall be ot Staff Meeting! or specially called meetings in the presence of the Staff. Notification and Publicity (Local) | Instructions: I 1. Publicity: After being supplied with 114 i 1.1" glossy photographs of the award, the suet will use their own methods to publicize `Top Foreman" of the month os per this plan. ; 2. Writ* the following letter to each foreman, but address it to his home address to Me fasnsiy will see iff Dear ! February 22. I960 Each month in 1960, beginning with March, we plan ta award a 12' engraved "Gorham" silver tray to the "Top Foreman" of the month. This it ta be "proved at citation ta the winner. You will be eligible to participate for nomination under the rule* which will be explained an tho (oh. This incentive plan it part of our I960 Safety Program. Kindest regards, CONSTRUCTION DIVISION Field Prefect Manager DUF 0912249 DU 029780 i i I SCft0* l Nrt 7 P9 ' of 2 INC04T1VI HAM OtBOMtO TO ST1MUIATS AND MOM THOtjOUGHlY IMfUMBNT THI IMfHASIZED "AONUMSTRATIVI MNCTION" Of STAff SUtfiMSlON Y SITB --19*1 SAfITY HOGRAM i (Staff Sugorvitian Kara maaai aav Raid Oivhian Engineer. A/oa Engineer. Oaft Suaortntendant, Aiiillenr Craft Sueanntandanr and any Gaooral Penman functioning a* Craft Sugarintandaal ar AMutant.) (Stf Inc Oea. Craft Sua't.l Civilian Ingiaea** and Area Engineer* will dllarnota monthly far the monthly 'acggaitioa award; and Craft Svganntandanta and Aiuitant Craft Svanrin- 'endant* and ettarnata monthly far tha monthly recognition award at rhawn below. I January -- Olaiaian Engineer* -- Craft Sugarintandanti Eabruary -- Araa Engineer* -- Aut. Craft Swaarintandanft Maraft -- Oivtciea Engineer* -- Craft Suaarintoadanta Agrb -- Araa liffnai --Amt. Craft Swocneiaadant* May -- OftrWaa h|dri -- Craft Sugerintandentt Juaa -- Arad Enginear* -- Aut. Craft Suooriataadoaft (2nd haft win faltaw tana Mhadula.l Each indtvidual in tha two greuging* ihown abava will alwayt a teand aoch mantft bur recognition afifftbiliiy by "eartiffcnta" award will no naan aitarnara month einnnulciftnity far hi*n man in that month or failowr: STt? I. aad M* ttodft* in a# man having wartiad under (ha l dalarminad at Aa aad ad by tha Otelilan Safety Odko.1 eaval id the > luoorvitian 1Pariaaaii srv it. At*ign and pmt dab** in tha indhridwat "ganbaaki'* taual ta tha number ad iafracrtana wit* acted by an audit linigrdiin) eantmiftaa far d weakly migactune gar month. Part manrhdy accumulation! ad "debt** aad cradbe" in genbeikr. Infraction! for ouraerar of fhia glon ora limbed ta tha Table ad S Sub|air and thaw Oabftr. laftacbadt I .nnen lOf 0912250 STIff III. A gartfdgant'* malnthiy ttending wbl ha barad an tha "aercentage" remaining ad hit anginal credit*. Credbt and dabitt will ba earned actumdlattvoiy ftam manrh.ta.manth. "barton* Handing ' at any lima wdt ba bated! on ab accumulated dtbdt dftidad by all accumu lated credit*. Id b ibautd occur that a would ba gartWgant ho* a* camgatitian. na award will bo garoiulbla during rucb a gahod. Tina ar clanaad inaguitiaa batwaan 2 ar mar* indiaiduali will ba tattled locally by--< high Kara an a 25 guartian True ar Potto nun available from the Oivftiaa Safety OffW*. if and whan nandad.l DXJ 029781 SoCtiO* i Port 7 pego 2 of 2 STEP v Th oortietponr at a utt with tha Highast aoreantaga of romatning '#d* -a th# momns ho is ciigjbia will bo oworaab a ctrnflcdtt ntitting him to eompoto tor a yoiuoblo District prtto in July w' Ooctmotf votuod at ooorocimottw $100.00. certificates ata good only (or tha Vj year in which they or* won. District * o% 'tnouia they occur) will be settled at >n Stop ill. ah baoi'oeoing monthly it the teseantilsitity of th* Safety Engineer. Site accwmu<at'*o "Mpocftofl tally form* to bt drondod by Oiumon Safely Offca *or on*or*o*ca and uniformity at por tamoia attached. Passbooks ore t'anttaraoio on confirmation *ot transferees. I ro g*# spirit onimotion and human nt#rr >p this plan, actual limylatad ban* eaitoaoM wil ba ittuad tar each o^rticioont et oocn mo. During tha ao#''<ar*ea of nt* <ncanr*a p'ocoowra throughout r>o 't month* of tfdt, >n oareont c*ange af creditt (depot >ttl mod# for he month vtnui ptnaity oaintt ' <notawattl *ti ba mown. inasmuch at there art 3 sweiects an which panama* can a# aarnaO. btffl tfta rat# of sanaity oomt* . withdrawals), o wait at tha category tor which thay wart jwithdrew a gives currant indication to manoftmani os t# each individual's ihorrcommft far `weatiy * attention. This mahes obvious wharo tha individual neid* "HUP.** Following is o methe* maiKai tomato of a tygiegi lit# far two months. W# have tofactad two months so as t# show tha carryover of pofcontggb standing from ono month to tha naat month. (Theca ara actual eaperiencd fiauree at a modium tUe site.) 'Auditors ` -- Safety Engineer and 2 rotating OKpawoncod appointees. (NOT tabular intaacrian cammtttaa.i j . Passboahs must not ba cornad abaat, as thay may ba iosf or mislaid. Kata thorn ta 1 tfonsooraftt" oths whara thay may ba octsttibU to all concerned m iho mom afik# in or soar thaSafotyQflfca or tha conference loam. too sat wtnnars will not receive another certificate but the* highest tcata burin# aoch hoi# year wiH ho thafr campofiag score. i i i i i OUV 0912251 ! i DU 029782 I Section I Part $ Page 1 of 1 SILVER TRIANGLE GOLD LEAF PLUMB-BOI CITATION AWARD i Oiviiion Safety Office, unco me mid 19AQ-s has presented o Gold Oak taf ord Plumb-lob insignia for jestremely meritorious Safety contributions jy any eeheion of supervision. V(* with to introduce at addod recognition " Gold Oak leaf and Plumb-Sob mountod on a sterling illvor *riangle -o )* awarded 10 mombtri of no Construction Oiviiion who moor tho following 3 ja ifieattons: j i fho ecinient mutt hevo boon previously presented tho Gold Ook >.oaf ana Plump-Bob insignia. ! -`c must have boon in tomo ocholon of luporviiion during no Ion then f,yo roori lineo receiving the Gold Ook leaf and Plumb-Bob inugmo. 3 during mis period, ho muit ijave continued to contribute tho very best of our i.nd of Safety participation and odminiitratien at hit ecneion >vol lueconfully. Ho muit not hove onporioneod in hii proo of roiponi.oillty o major injury during tho ictt five yean. dominations for rhii Insignia award will originate with tho Division Safety Offieo. rhe insignia accompanied by a personal letter from Oiviiion Mon. ogomont will bo forwarded for staff mooting presentation. As in me case af prisr awards of the Plumb-Sab insignia, no lost insignia will oe replaced. ! i DUP 0912252 DU 029783 ill i Seeiaa 1 ! Port 1 ^<|> I df I n mcvmnoN ano nu photjction OU1jUNG CONSTRUCTION Hi* possibility of leu by fir* during the construction pM li teldom appre ciate*. 'ecticelly every dess af construeion work, howsmer, rseuiros the ji af flammable materials in cantunctian with substances, precestee. dericst or souioment which inrreauc* fir* hazard. PAff I. On* of the lirst Ofonion's confronting th* construction snginoar is fh* storag* of row rnntnnois. th* prevision of imrngo iheOt. conitructloa thnns. offices an* slhor buildings nirestary for hangiing th* different ciestee *f work. ^ta raw malarial* caa be aivido* into two generet clessaii hi,, those which earn b* star** unaratacta* against weather in the eaen, iu*h a* itructurai tteei. 9i#a. lumber, brick, gravef, at*.. an* these which, due ta valua *r smesatibilify t* water daaag*. mast b* protect** In star* houses. Thlg latter elati includes teals, fittings, caggar, ssteer*, Din* an* similar materials. In selecting sites, both for octsMo storage, sheas or ether buildtoat. the use* of having them accassihi* to the want, on* at the laeie time so locors* of leaarote* that they dm net unduly exgasa th* eanirruertea were, or each ether, shout* bn Sent in min*. It Ihaul* b* *t * detacha* location. TS* lumbar piles thaai* have tevsroi feat sgoea betwoaa thorn aa* the roses af pHaa should he teaarate* by at looet 10 foot of door tgoaa, and grofarobiy 20 fear. Where sgaca wiil sennit, not aver 1,000,000 board foot should be star** at *** location. In among, ing largo itarggas la teg msla Hr* areas, cat* should b* take* not ta h*v* oil lumbar af an* dimension in aa area. Th* destruction of ano area under those candidates slight striaesly haadlsag th* work. ' Th* groan* batwoon th* piles thaui* b* ksgr free af cambuitibl* materials, such as Ory vegotatiaa, bark, chigc. saner, etc. to prevent dr* spreading from on* ail* >* anathar through'this ma*him. This also re*ocas th* ember hazard. Unloss absolutely hecsssoryj th* pile* should nos be higher than 10 feet above the green*, for hr* prefection tee caption "fit* Protection r.____ DUP 09122S3 These shout* be locate* at a point wbara they will b* convenient ro aserettont. but wiU not form * toriaei espesuro to Hi* baiidings under construction. They thaul* be beselP in small units with gag* isgaratien. rather than combins* in ana or fw* largo butl*ings.| Whor* necasinry t* eanstruct large buiidingi. or where large values era oresear, automatic sprinklers iheuld he installed, pron*e*. af course, water supply is available. DU 029784 $action J hart 1 hogo 2 at I *> tnoe -or* introduce* fir* hazard, and if <a arranged. large value* nay o* <ita>*d * fir* f'eauenrty the* building* can da mod* a part of tho :aoi('d 9'a*t. warranting Better aetign and canitructitn than if of a lam* 3i>< naiuta. t Wh. attiructian of th# those would iariaucly delay ar ifoa work until r*. Sunt rn.t c on of building*. ihaug* t*moor*ry, it tsmmtmat pretactad with nuronor.c rar.niieri. ilarag* of 00* and bob** 'a ' # "atard ~"<h they introduce. ! Evan with mail amount*. a Itnorato e*t*r** O ' on* Mini haul* thauld be provided. On lard* aroiaett. wh*r* contidarabi* gtnaitn* it ta ba utad. tiandord f*ta> an tauismanr cantnnnf at arooarty protected und#r*roune ttaraf* tank, thauip ba ."trolled. On mailer proiectttna gatorin* thouid b* kept m natal drum >! a will nat ataata binldintt or work under eonitmcrien. local tupaiiat at lubricating ail thouid b* ke*t in ivbitsaNal natal cant. Only a day't tutply of ail and paint thauld b* rake* on to tha wark at a** rim*. Sutblut remainlnf at eloting tit**.' ar when work it e*tnpi*t*d. tbaaid be remsue* r* *! and paint hotn*. j Oakum .1 tubrdct >a tpontanaose combtitrle*. Th* main tuaaiy rlreuid be leat m a derachod. unimportant sraragajthed and thauld bo k**t dry. Tt# locat runniiet thauld b* ku* in uh*no*4 natal cam haunt* n*hr-fining moral cavort. ; MAZM06VS MATMMS AMO MVKB T The** da<ad inrraduna ocutd fir* hazard, nor only dua ta th* uapcotacod flam*, bur tit* batauca of th* fatalin* hazard. They thauld ba fillad, itarad, an*, if oattibt*. lighted auttid* at budding* under centtrvrOren. They thauld b* eiommad balor* baing uted. Qafacriv* ratchet thauld be inrmedioleiy re newed er dicpoMd *f. If necbttory re ho** e mall madly at goJalia* *v*>labl* an the wark, due to location ana comtanr ut* of theta devKac. it thauld b* k**r in aaarouad typ* nerol toftty con. but wharauar practicai th* torch thauld ba filled outsde af th* building. j Only rafoty natchet thauld b* utad. ! Tar b*4 DO* 09122S4 Tar bate uted in roofing, watar-praoflng, road budding, ate., introduce hazard. Th* nott effeettr* way t* ezttaguuh fir* in' a tar pat it mathar it. Freawently i.ght-tilting moral cover* with haadloi ere eravrOed and kapt nearbiy 'ar rhit autpata. Th*** caver* ar* eira af value in' ptatacring hat tor again* rain and DV 029785 Saotian J fart 1 Pag*3 of I watar tram athar taurtao.! Watac canine 1* contact with hat fat will wjmatimai cmta it) ham garni *ar thaa May lynitcd by fit* uodcrrtadih. firaa Nava occurred in ciath at raaa may* Mad far a#iyiny tar an roaft. Such feat, than** tha aawaaa ara nat dafbtilaity known, may hanra baaa dua ta toon. tanaaui cwaduartaa. Maw tkaufd ha ratanuad ta a tafa laaahan whan nat m u<a. iniaao tha arawara! tyataw af tha tar par hafara aaah day't ma. Ory Hydraya and Ory Atatyiaatt CuMlny and WoMay (and Sladlar Cutiiny, Wa4db*t and laaWny Banal. Urn navo haan eauiad by hat natal or inarkt trxiaftd durm( lha oroctii of wotdiny ar eutttny with aav-hydrnyaa ar oay-acatytona flann. whara "aaattary ta uta ihaai, caatbuthbia natariala naarby tkaaid ha tanauad ar pratactad. I Oothihf uiad duriny lha jnarfc thauld ba axamtnad far tnarbt ar tnauldaring 'ira* batata baaiy aiacadj in lackan ar (aft In buildiay. Cylindata cantainrny acatylana. kydrayan. aayyan and any coatproatad gaut hatild ba ttarad in datnahad kuDdlnyt whata nat likaiy ta ba tuhtaciad ta lira. Thara ara caata an racara| whara tuck eylindart Kara taplaOad during lira. ----it.id-ia--rab1-lJa- a--a--n---a--y- a--. Thaaa tkaaid ba ta laaataa ana aarayaaryad mar hat caata and troth* can. nat cania in caaraar with cwahuaHbia nataciata. Hat rhran froaaantly csuta Kra by faillay inta flcmraabtaa. Thla haxard thautd ba (irarOad ayamit. UOMTNO Oi tmdawa end Tarahaa Ona ad tha mmat aanaaaa nadaadi far lataparary at aataryaaay warninf li*r.t. iay ta tha aaa af ad tankat. la tini ad Ikaraaaaol Kara larch an. aara thanId ba tafcaa la taa that flanr aanaat catna afaaa ta aMkiallhb natatfal- haanaMy thaaa tarahaa auaaflnw and barainy ail draw la ftaar ar yraaad uadarttaaib. Thay tkaaid not ba placad dbactty ayalnaf woUt ar parttilant. 08 taMly thanid ba kayt In atain ai ar Mbd hnuaa tacantaandad abava, and aa far aa anaailMo tha taaahaa and lantorta tkaaid ba fidad auralda af bwtldinat. jWhoaa local luopliaa aaa nataatanr. wbataaiiat natal tafary cana thauld ba MCd. laaw ar tarahaa tkaaid nayar ha IMIad whaa liyhfad. A *mb thauld ba data- yatad ta dm and fill tarahaa and kaay thata odhntad and ia raoair. Only tafary warahaa ihautd bo uaad. OUr 0912255 Althauyh af a taatnarary nataaa. thaaa dtnuid caafarai ia ail aaaantial daroiit ta tha taabataaaw af tha Nadaaai BaOrlaal Coda. pubKahad ay tha Nation al board af Haa Uadarwrhara. haniautaa altaahaa tkaaid ba yivan ta iho auaakaa af ntyaart. intularlaa and faainy af wwaa and aaadrafot. Ufa not- ard, aa watt at lira kaxatd, 'b bwayht ahaat by dafaattya ataatricsl aauipmtnt. DV 029786 Suction i Part I Pat*i of* '* boilers ora tnciaiaa a< oral action against weathar ar cold. tka following amveuneni mount ba oOsrrved. union. of course, tka structure i at non-com bustible or i.-t-rent'ive construction. Prop* clearance should ba prevtdad between Sui.aine -all or root and bailor kreacning. Wkara a smoke Hack aauai '-'eue" a -ooOtn -oof. me opening mould ba ar laait 12 inchaa a'aaiar . o onrruf `or small nock*. anti II incite* to 3 foot greater m ai. ame'er -or <araa traabt. I "*aiai c'ow consisting at a thimble and umbrella should ba arovidad in na >oat Il . *mai meuid not aa thrown on or agomtr cambumble matariol aa coosrruc- -an |` t re/enct mould ba maintained between stadia pipe* end woodwork ar eamautneiet. j All siaaat aiding aan at tka law prossum type. should ba claar from all wood work and guaraod to preaear burnt to pianant. Wkara tacutod ta woodwork they should' be supported an naadard natal hoaa pitta*. 1 Thawing hana building W a lariat* `r it <roouontiy necessary during cold weather ta thaw sand, gravel, slag and i.nnar materiel* batata ikay can ba u*ed.j TV* it uiwally Sana by building on oean wood lira dtracity a* ika piia, ar by uta at iiaaai casta. Wherever paaubla steam should ba utad. latara using apaa fee* aiaka sura that saerk* ar ambar* cannot raacb ceotbsutihle materiel ar epaattuatsaa. Qvdaitfpesp It hdt bean estimated tka* at laatt titty par cant at tka flraa which occur through- out tha country ata Oua ta diaardarly work araai. Hio construction anginaor mould racafmtd tha mspertaisca at mainteinietg ardariy tanditton campatsbia writs ika iragrati at hit ward. j yard should ba boat traa at wood, ratuta and arhar cambuitibie matariol*. tuen accumulations might ra*ult In Hra idtaoding front ana building to anethor. Purtnormora. may grand# foathaid* tar (lying amber* and taatb*. resulting m many small fire* wtsich apa*a me budding*, under construction. and alia Pisorganic# m* lighting at tira, a* wall a* involving tha eeoibiiity at avartgxing ma water suapua*. uniat* at a vary luattantial nature. On large erasaett an inciaereter i laososunn canstnictad tar burning tka wood rotuso ana ether wotto material*. ' lutnmg grounds should ba lacatad a salt diitence away and wira tcroanad. DU 029787 StctioA j Part \ ^ Pf 5 a* I April, 'U7 Cdhetructida BuMin*--OrtfarfiMM *11 dirty and ally xiit ih*wid bt koat i* wbwannal natal aily watta cant --Kfch art frtauonrty. n<a -orurnan thtuld ba ro*rtd *a kaee rhtir dothiny and olh- tant hung up m on araarly maanor. Tbit --ill facilitate ventilation and --til land la rotate tpontaneowt cemagmaa. , jMeiohoo and iotabitty fSa yia of motehot thould ba rettrietod ana only theta at the iofai iroe I'hot t. -hteh mutt Ba ttruek on praparad lurfoea on uda at baa) meu.d Ba gtaa. Tba tatary notch, heriny jm--eyneted ttiek. It csntidarad fha tofett moteh ataiiabia. A graat many firot have boon caused bv tnekiny. Whara latfa emewntt at comouitiblo matattali ara utaa in conttruetion it <t -ail to prohibit, at at laott restrict. tmeciny. j fafoywdiny tecarpt The "*ad at proro-fay naardi it telf-evident. FraauanHy it it found that tryonyt and blue printt. at matt at tpoeficat'eni far the prataat. art itertd in tha ceaitractida enybiear'i athea. or a* tenia oaint on tho -art -hara a nail local fira --avid Portray thara. Tbit night ratult in a matt teneut attar. holding ud contrrvcno --ark until lha plant and tpaeficationt -are ogam Oeveioeo*. | '' Where * aranted flre-retiaHve rewit! thawid ba constructed. Tomperwy Wmabnaa Ourtnf conttrurtiitn -ark it it aftow naeaarary ta --act ta--parary -aadan thada. offices. iririaaaraa etlbaadaga. piaffestat. ate. Iatara thia -art it dana saminadea tbaald ba node ta tea it such ttructarat farm cannacriny links Bat--ara important buildlayi. ar it tbay intraduaa coaflayratioa hasard. Inttaad at --eifiay until a baUdlny it caraplated Before inttelllny fire daors an mtoriar --atlt ar wired flesa windaun ar thuttart, which protect ayemit eatornat ar Int--espaanre, [hate thawld ba inttallad at tha aariiatl aattibia ntamant whan thay -ill n-- ba likely ta ba iniurad by Mura canatructien. mu noTtenoN DUP 0912257 OtrtaMa Aid Where the centlrucriea mark' it located within city ar lawn hydrant ore'ectian. 'ecale tha naarati fva alarm baa, or arrange ta turnmoo aid by 'olapnone ar orb-- maaae. It hydrants are available and --at-- pressure it odoewata. o supply of Hand--a 2 W-mch Deeran-racketed naa--tna Pro hate thawld bd pravidod. ,t mould DU 029788 Section ; *ort I Fage 6 of I ee eo? an *oi# '<. or otherwise arranged to thot it eon bo Qnen <nto action wrnowt aoiov |y nomesmg onf tines together good stream* eon bo obta nsd va with mooerare pressures. wh# outside of city or town limbs, arrangements can sometimes bo reached w>n 'ngmcipeiity to iond motor orison pumpers or ehemiefli truces ,n fvtm 31 * 'O, j Aid <s* sometimes do obtained from hearoy manufacturing plant*. "*esnger*on by rne engineer m charge may uncover other cnennelt from which *>0 con so oatoinod. Thu wort should bo dent before the construction won n *nde' woy to 'hot moutd fin occur, tho enanneit *rom which assist* :net eon ee eo'ernea end tho mtthod of gtvmg alarm wnl bo known. This w.u '`os'# >*e eo^irrjcfor ongmoorl'd summon nep nh utmost dispatch. Oomor*| Nate* An -moottonr ohao f construction Jon which >i frequently overlooked o' nogiocoo <t th# question of getting of teas* port of too firo protection system in. during mo tony itagas. j Tho comoiotton of wotor igppiios and installation of firo moms, hydronr* and oeutomont should precede. <f POWbld. Iht octvoi building construction. ff outomotic sprinkler*. mstdo heso equipment ond othor motor oitlnguuKing oopQiflfui sro to bo provided, tho miteiiottdn should bo mope go soon os posttbto. |- *or mo protection of outtido Iwmoor yards and other places which wM not oo included n in# oormenont fir# system. ono whoro temporary protection consisting of mni ond hyoronts >s net) warranted. a liberal supply of bprroii ond pons should bo installed. For mis, flffy*gl(an Otl drums con bo usod. Tho oitonor of thtso drums should bo pom rod rod ond they mould bo lettered in wniio For Ffro Only *. Foils con bo Hung mude or piocod on Procters ottachod to eutvde of cash. Tho drums should bo covered. And Froomog Morton* for Wotor Cook* ond Mb Wotor pens and cous msroiiod or locations whoro they moy frooae can bo fillod with o solution of calcium chlondo. For ordinary tomporaturos to >20* F. at least 4 pounds por gallon should bo ut^. \ Acceembtlty For oyci oetion o' ti^s o( firo, tho *ire equipment must bo kept accessible. This moons mot "rdronts and hot# houses must bo hoot freo from obstruction. Well defined oaths ot 'oadweys should ke maintained. Tho some is true with interior owiiding equipment. | | DUP 09X52 Ffopor cut facilities if* forgo or high buildings ere not only necessary re oi'ow oscooo of workmen, but they also provide moons for tho firemen to enter Bwi'dtng. !i DU 029789 Section j hart I hog* 7 olI Hr* impettfarv. Guards mtd Walthio** S<niu Th* tittftr of this supervisory tonic* do*ends i*rg*ty up*n th* uz* of 'hr pr*l*ct. j Wh*r# th* construction w*rk it part of th* development of a slant already in oMtdnan. th* s4nt tntpicss** an* watchman tonnes can usually * osttnevd is inctvd* >h* now work: On small protects th* fir* inspections. guards and watchman tarried ar* often combined. Sem* supervision sf this .nature it noodod. steedollv at night and wh*n con itruerion esasot. Th* m*n *n duty mould b* instruct** regarding fir* nacotds. location of fir* *itingu|thing sdwomonf and how to lumrn** aid- Thy <n*wid, furrharmar*. 0* instructed t* gna alarm Immsdlaimy u*on ducovwy of fir*. *nd th*n mrarything **nikl* la *stinguith it. Approvd Inolaliaetan. Intd* and Test *f Hr* l*sHQOi*nt Imparted *f Cut-*fft Th* imoortanc* of carafitlly en*cing |h* construction of fir* wails and firs stoat is froauontly not ajtpracmted. Imar*adr constrvcsfan or ostonsOling of materials may result In r*lds, unsubstantial walls, *x**t*d ra'nforeng tn*mOas an* many ashar defacn which might causa lailura of fhaa of fbd. This aaatla* not only fa vyHaal cut-affs, but ana to honzaasal cut-offs, form*d by flaan in flrtwaslsthra buiidiag*. Th*r is *n* caso racer* wh*r* sor*dd *f fir* into 'vinlare** eoncrafa building, which raaulted in many thousand dotlan lass, was duo t* J-nen opaning through a floor., this goatling at on* tuna navmg eontamad a sip*. In th* mstailoticn *f fir* doors, wiroa-glass wtndowi. shutters. ate,, as wall as in* ****** construction *f wells **d floors, good workmans* ia piers very im**rr*t part in rotation, ta thaw gr***r functioning and future stointsnonc*. Moot of tht dofsets which drraio* i* automatically operated dmneos or* duo to iMtillatid* dsfotft. ! ! - DVf 0912259 Whoa tha flro protection sysrom, that it, watar supply rndns. hydrants, curs- mask iprmklan. *tt., is hilly camptatad, It should bo cirofully inspsctoo and isrtod. | Th* fallowing or* same f th* saints to ha shocked*-- a. Tanks and r***rvir should ho filld and chscsod for ldkag*. b. hratsur* r*sl thaald b* rndd* * mains. aut*ns*hc spnntisr and ttandpsp* iytt*nti, as sp*dfl*d *b*v*. e. After *rossur* tost, static pressure should h* *i*c*d an *ntir* sysram to datorsstino if If is looking okcotsivoty. 0. Shut-off fasts th*uld h* mad* *n il valves, nd direction of opera tion giy*n an wh*l, eg* at nut ihouid bo chocked. All vaiv*t mould bo uniform in ogorotion, preferably right hand, or theta doting csuistor-ciockwito. uniats greatly In the motarify. should bs c.nangsd lb sporgts right ^iand. so that the vdhra* i* tha entire lyifom Pscomo uniform' in operation. If all but d fsw of fhs voivst are l*ft hand, that is, data by turning valve whtal or wronen ro the loft, or counter- i i DU 029790 ! ! i I - Saetion J fart I Pag* I of I c U,n, ma fight hand velvet thould ba changed to mat all valvac .n me (r pra'actian tyttem! are uniform In aaorattoo, and Hgm mama aa aaitad ta >ha affect that they apatite m oppouta difee > on >0 tha ordinary vonra. | * Hvdranfi mould ba o flora fad to moke lura that thay era in oeacethra condition one trad from abitruchan. I e aw.ng in mould than ba! made, uiing oil hydronn. draiM on lonn.iar f.iai, irandaiddt. ate., m ordar to OKartain if maim and cannacnoni era traa from ebitrucrien. g. f't umo mould ba run at full ceeacity. both 01 ragardl volume and iflood. i In otnar word! 'Ha inioaet'On ond fetfi thould uncover any eaficiandaa in inno'ianon >e lyitom mould ba left ready for uta. DUP 09122S0 DU 029791 Section , Part 2 Paya 1 at 2 FIRI EXTINLGuUiIsSHfitS ASIC fteOUIUMCNTS T*"* estediishjM bos* cansioaratiens m establiihiny Put aid 'ire grotecnon for T.C. feeUities ana teaiitios under eonsrrveheni 1 ieio nn ntoncTioN ccmmhoaticms . coNsmicncN 'Actuns ; A. r. c office I. Sterns 4 leceivmy c fAecnewcal 5ha (Caitaniar, Pipe. Millwsiyht, Sheetmerei. etc., o: Gwailna Oisoeniiey Putaas !. Auiemertvw Geraye p Paint Shot 4 Gaseye G. Plaid Chanfa Heveet lor tne <iita as may nravaii) H. ijmoer Stsraye I. Any Ixterier Velvme-Slwreye at Plwmmwbles J. Hl^i Deodty Peame Stnsansree an Aeredee Tewrese ana High Oentiry Pont Waste and Pnmee Wash. II. MNIMUM PPOTBCTIVI K5CIPMHT . lAOt CATtOOtT, 1. Oaa 2 H tramps. water entingussher just inside main "nnd" sn* 2. CDs ar dry ckamical at the itanaaraanic teoreeuetion net an one in at near tfta Medical Pint Aid Unit, and ana at tna main eleclfkei swiiclt nr indoor transtormar station. 2 VS yallaa water estinywitlters iu<> intida essftmuee is Stares ana tocohriny etrueere. C Ory cffodNoW amtngaisber jwat inside ttse entrance to seen Mecnan- iedt Uoy. | 0. Ory ebeedeel essmguseSer at coeti and and 20 toes "out" of ihe fdMlaa serried 'Horten'. ( Ory ahoadeat anlinyeistter an each side at the dawdle doer entrances to autaatdtiwa yorayes whathar they bo toreye yarayas or -tear and naraya ybrayan. p. One 2VS yoilen water entingwisher in werehewsea ter each 2.300 id. tt. at Hoar soece or sett therect. (Prness.erect, if rcauundl G. Provide one 50 yailen I treexforect in season I water suits i lor *oeh 10.000 bdotd teat of lumber uarayo, and two Pis Sucse'i I round bottom i'. III. Pill PffOTICnON PKOMMtNDATIONS POt HtAVT 0TAIlI TtAV&JNO (OUIPMtT A. Ad Cofoarattari (Partaaia ar Stationary) 1. Gosaliaa ana dry cheatital 2. Dieeel . neoa DUP C9122S1 * DU 029792 Stoion . do* 2 dago 2 f 2 \ j 5 non# ' *'vek (diet-up) non' | fruefci idiot-Pod) non#' | ^uckt iDwroi non#* : Trvcki lOthir) . on' ! ! C.C. 'gwieriooi 'oouut cxtinguishor or union tvc* t 'ronsoortmg tiammoproi m quantity (such os o gosoiino ft* fuoimg truck). | Z Cranoi (oil typos) on dry cnomico! 0 Mach mot igdtoiino) on* dry cnom<c*i . woidmg Machines (otectricl - non* * Doxori none ; G. Grocers * none H wOOdtM nano ! *'acton nn dork lift (gasoline) none K, der*o Tweeters . n j L, Stress's Carrion none i M, Mortar 4 Ceent Minors * lion# M. vr*f*ehon * non# j Q. Howls * nose J' * Pv*P* .gosoiiflo poworadl j* oito dry ehotoicai sxnngimher (bocyo of hw often located) Q. Kettles Uood or pitch) 1. Dry <Rtmicdf for load port 2. Oiy Homtoi for pitch. ! * Gross or Hay Mowm none S. NoJiOA Hooton (or simitar types) ono dry cKomkoi Mttoguiiher. Moro 1. lefueiirtg any inrornolcow4uiHoo or hoaffng oouiaeoat white Mid dv*pn*nt is overheated or under ifortten it siriaty pre- hibdod. | Nor* 2. Unusual situations or condiHoot should ho revtewod with tho Otensoo Safety Offteo. rv siClO LOCATION* a. ir will ho 'ho rosdoftiittiify of soch fcngineer to plan His work oroo to provide >ft any oroo. spec*. door, building or tort of any of thoto. edeeuete dro estinguitfteri within immediate rsoch of ony work which could precipitate fro. This means for sample, no 5 14. oowdor ssringuishor could do for I or 3 or * weldors working m a roOrui of 23-30 foot, f ono roofor or ono woidor works alone, Ho elan it sufficient rtoton for ono odoouoto estinguisher dwo o Hit involvement with dome or dOOHROhiOt. | I. in oddition to tho obovo, torly eontfdorotion should bo given to iniroHotion of oormanonr sprinkler ond/or itondpipe lyitomi to Commotion mey benefit. | i DUt 0912262 DU 029793 1 SC?:on j Part 3 Pcgt 1 of 1 i FIRE RETAXOANT PAINT On somewp.ar <r*au*nr occasion it becomes desirable or necessary 'o roil application of fir* retaraont paint on interior wails of T.C. Facilities. Following Is a loooratory and field t*td formula for a fir* retarcer.t sc nt Suiias * for our puroos*s with a prov*n savings of aeout iO^c ist' :y. croud gallon) over rh* formerly purchased commercial fir* retoraan* pa.v. INGREOIINTS: Ou Pont *8^5 $alr Cojater (Vinyl Emulsion Point) Ansul Dry Chemical Powder (98r'c Sicoroonare Soda, l^'c VVotr R*oei- l*nt Chemical) | Water tint coloring may be aad*d for desired colar. MIXING INSTRUCTIONS: To an* gallon Sealer Coaler Paint, add two pounds of Ansul Dry C-e- - cal powder. | Mix either by hand or electric agitator until all lumps are ausoiveo APPLICATION: I Paint may be applied bjf brush, roller, and some spray guns. Can be applied to oil type* of wall boards, wood, ana plyboo'd. Drying time, i-d hours, j OTHER PSATURISi Odorless | . 1 gallon of paint will cajrer approximately 300-500 square feet of sur face. { Brushes and equipment can be easily cleaned with warm water and soap. DUP 0912263 I i DU 029794 j i i Stct'en J Pert 4 ' Po9 \ of 1 I j COOUNG TOWERS - TREATED A UNTREATED j j li the interest of safety and fir* protection. all such towers or* to b* con. irruerea unaer rh following requisite conditions irrespective of whetner tn* looor moil o* do Pont or Contractor, I. Smoung shall b* totally prohibited in th era, structure and for distonees od to 50 f**r away. | 3- Sources of ignition such at motehes. welding torches. ' gQs or electric), circuits, overloaded fuses and tts'e like, snail be dealt min and guarded against continuously and to tn*| highest passible degree tnf0ugnout the construction period. j 3. Tarpaulins, oily rags, wood shavings, cans of combustible material in. eluding high refloating obiacts such at glass, high gfott metal surfaces and me like, should novas bo permitted to accumulate or stand in direct sunlight in any portion of such structures. k. L'gntning grounding, when it knotty becomes installed as oart of perma nent design, should be installed bn stand-off insulators and never be at. 'aehee directly to combustible material even though the ground lead may carry on msulativ* skin. | 5. first Aid hr* equipment of reasonable caoacitv shall alio be at 'he wars places of mechanics working an wooden parts such as decks, cubicles, etc. Plant hr* hydrant sarvica should! be looked into in advance and liaison with the fir* Department should also be had in advance. d. DURING CONSTRUCTION, BEGINNING WITH THI INSTALLATION OF ANY PAirr OP THE FRAMEWORK ANO ESPECIALLY ANY PART OR AU OP THE PULES"--STSUCTUSE SHALL BE WET-DOWN AT LEAST TWICE EVERY 24 HOURS. BEING CAREFUL TO WET ALL AREAS OP THE STRUC TURE INCLUDING UPPER CORNERS AND AREAS UNDER ANO ON DECKS AS THEY MAY PREVAIL. ORDINARY LAWN SPRINKLERS PROPERLY PLACID WILL GO PAR IN DOII^G A WET-DOWN JOB BETWEEN AS SIGNMENTS OP LABOR TO THE WORK. I | t DU? 0912264 i i DU 029795 Section ; Fan J *OgO I 3* 4 April, i9i7 DUP 09X2255 GAS A OIL HMD SYSTSAU INSTALLATION A USC (WIA | mmMotmm fm Ak Cm*mi i procedure it lo bo jutad ai a guideline in leieeting, ,'nttdlling, and imeining oil lyeet of booting equipment and manifold syitoms ated tor pout oureoiei m construction. etna or (loom boat u tn'e most donradlo from 'Ho nandooinf of tafety and u>d bo utilitad wnaroooa paxubia. In tno astonco a< thste energy reel, it bocooiat neeettary to m oil. natural got or Id got (bemad!. inttelietiort t Uoo ! Stationary - fetor alto to appropriate NFFA ootapnteft. j A. OH Stooo* l Heaton i 1. Appliances mutt bo carefully leveled in occardonco with manu facturer i instructions and anacnoa to doer or oiHerwiie locuroa in petition. 2. Whan a jrovtty tank or portable pump it utod. a evt-d# veive amt bo inotallod in tno piping cioao to tno tank or pump anebargo. Fuel tank mutt ba outudo of building or oncloturt. 3. FBI pipae anal eut-e# velvet ihall bo readily ocooriiblo. o. Vent pipao moil bo inttaliod to mat draft will proceed vpwardt constantly during hoatar operation. 5. NFFA pomantaf No. 3! * Standard far inttatlatian o' On turning Eguipmeer contains more complete information. Naomi or Om tauten and appliance. 2. Taaki or bettipc etuef bo outtida of building or enclosure ana Inmolied In aoeorddmo with Engineering Standarai FIJ ana FfJ. i 3. Gas piping mutt enter building or enctoture at point nterett appliance nir 'Hrawgti wail and run aotu door far teverai too*. 1 a. Aeeliencct mutt ba properly vented per ioeoi cadet. II. 1. Forcod air Hooters of oil or gat brad type tHouid bo utod. 2. turner thovld bo placed aultida of building or enciaiure, cxeoieo ip outtido otmotprioro ana Hoar tuppiied 'Hrough duct 'a aouroa oroo. j 3. installation mutt include cantidoration for venting, a>r cenrtnr (tumoi ona/or aaoauocr of oxygon), purpoto o' mitoiiot'on iHoatmg of looo.f ior, etc.), use of internet companion engine and proximity of combustible materials. DU 029796 Section i 'Part S *S 2 of 2 April. I'<7 III. < THete r ta be aup only where na eritar aapiiaiica it oslKkll eng Him only 'or pwHM of curing cenaete or meunry wart NlYtt la Mm beddiagt or panennei. tnaimiaMaa j 1. Piece no eloter then A feet Praia wail, weepwerk. or olKar cameuttiaie ualeu etMatet inialpinf ef H" minimum thicknau it intuilap anp than a itfaJeiuci ef f daaraaca it reputred. 2. SaiaaoaPan tholl ha 'tanrap in plan la praypnr tipping. 'rrAaa nap a* cembutiible Mar ar fraaan ground, thay ihell ba m opgraariata baaa ef lire raattant aimarial, luadkea V attending II" pair tideIa af ipiaawndarl. * SeecHle garnet will ba padgaatap anp iraiaap ta inttall anp tarnaa talaaianPara. j i. SalampePeri will be atfanpap baring aparaiian and mud NOT U UTUKS ar UQKTB wMla hat. In IM dm af anp af tbe ekewe aaallanttt far taaaa Heating, banting, walplng, haaHag af material*. tit. ttta fellawmg mutt ba eerafvlly eaetyaapi I k. Pretence af mildent aaygap. l. Pretence af tantc anp/ar axpiattwa fuaua ar wager*. C All lattaMeMeat muat ba In jaaaarPaaee with eepKcabla fngjnanriag SranPards. Narlaaal Hre; Codae and tfara ar laaal reguletleet. DUP 0912256 DU 029797 Secnon J Pert 6 Page 1 of ' April. 1967 TEMPORARY PARTITIONS - FIRE CONSIDERATIONS When requested by the operating deportment to araer tamoorory partitions for ma ourpota of isolating construction wort oroa from tha oearating atoa-t"ant manufacturing or production araos, tha motarials usao in tha conrruccn of 'nesa partitions shall bai 1. Sormklarad locations ordinary untreated wood framing with atbastos eamant board, gypsum board, plywood or oquiyelant wail rratanai -cy be usad for waits. It wit not bo nacassary to fire rataro 'his materia1 >n ni# araos. NOTE: Compressed oepar matoriai boards suc.n as '"omosore or asphalt treated motarials snould nor ba usad in 'amporary partitions. Any malarial |usad in tha construction of TC oartit:ons or wails snould hava a flattie tpraod rating not to exceed 76. 2. L'nsorinklered locations (including TC shops, offices and warehouses) in such unprotected areas, the partitions or wails should eitner be constructed of fire retardant materials or the material be protected bv painting with tire retardant paints. When erecting partitions consist rg of wood framing ond wall board on one side, both sides of the wail including tna wood framijig should be Are retarded. When ereclirg wall board on bath sides |of wood frame, the area of exposure or >he faces of the two walls should be fire retarded. An approved inexpensive retarding paint may be fpund in Section J, Part 3 of "Brown Book" 3. Outdoors Weather Protection The Safety and Fire Protection Division has approved the use of pressure treated Are retardant lumber or untreated lumber pointed witn a c,e retardant material far framing and polyethylene as wall material. DUP 0912267 DU 029793 Section j Part S Pag* I of t TYPE, LOCATION AND USE OF TRASH RECEPTACLES i ' Typo |' A. All Froth receptacles juied on this project art to be constructed of mefol or other suitable nonflammable materials. (Usually, painted commtrciai steel drurrii art acceptable.) S- Paper or pasteboard; cartons, woodtn boxes or crates ono sim-iar fypo containers art hot to bt used for collection of comouttible troth. j ,- C. Receptacles intended 'as o temporary dtoontory for wastt and rags lorurortd with oil, gj'eose, turpentine or othtr flammabies jgbec* fo spontaneous ignition art to bt of rht self-closing lid typt approved for this purpose. 1 i 2. Location j i ^ A. Adequate planning and forethought mutt bt given to location of troth receptacles ot field worn sirti. Consider potential points of trash accumulations: change rooms, paper water cuq dispensers, ere. S. Large site receptacles! dike S3 gal. drums) located inside buildings are to be kept at least Id inches away from combustible wads and partiHons. Drums are alto to be provided wtth dote fitting motai cavers. | C. Drums, barrels, luggers and other large containers located outside of builaings as receptacles for combustible trash are 'o oe d ccec at least 15 feet from 'the building or combustible materials. 3. Use A. Employees are to be forcefully instructed to use trash bams* for the disposal of paper, lunch remnants and ail small scrap of a com bustible nature. | i > 9. Cigarette and cigar biitts, matches, etc., should never be thrown r trash receptacles. Ash trays should never be emptied n wotre baskets or other combustible trash receptacles. C Glass, (broken, empt^ jars, etc.) scrapm#tal and similar mater.ai. should never be placed in trash containers. A. General All drums used for collection of combustible scrap and trash are *o ce painted yellow and the word "TRASH" is to be ireneiied in black on me outside of eacn drum. j DU? 0912268 ! j DU 029799 Section J Port 9 Pag* 1 of 1 I INSTALLATION AND CONTROL OF OIL BURNING STOVES AND HEATERS 1. Installation: ' a I Applicaneet iholl be securely attoehad to floor or otherwise secured <n poiifion. bl Apoiieonees shall bs corefu ly leveled In aecordanc* with monufocijrers instructions. Where haatar if tuppliad wj th a gravity tank or portable pumo o cut-off volva thall ba imtol ad in tha piping dose to rha discharge 'rom supply ronk or pump. id! Appliconcci iholl ba installed to that intagral tanks era readily ac cessible for filling and so that cut-off volva on supply tank is, also, reoaily accessible. ' '.el Vent pipes from hooters shall be installed so that draft will pro ceed upwards allowing smote and flame ta rise constantly wmle heater is in operation. { If I Oil burning stoves with supply tanks of more then two gallon ca pacity should have proper flue connection which will insure safe operation of the heater. Dampers are to be such that they cannot close off more than 809^ of. the internal cress sectional area of 'he vent pipe. 1 2. Fuel Storage far OK turners: la) All fuel storage tanks or drums used for tha purpose of supply-ng fuel to oil burning hooters 'or stoves ore te be stored eutsiae of buildings. ( 3. Table of Cleerencee far Oil luremg Heeler Systemei DUP 0912269 ! r (a 1 Domestic Warm Air Furnace i with connected burners j lb) Mechanical Warm Air Furnaces with temperature limit eomrojl to Domestic Furnace Units (Furnace A turner) 1 (dl Domestic Hot Wottr and Staam Seiiars with conversion fturntn A ft Up it 41 4 At It AS 4 At c V*f Wp* iRCtlb* 0 Back IS IS IS 4 It IS '8 4 (el Domestic toiler Units If) Water Heater Unit (S> Domestic Ranges i 4 At It 6 ! 4 At It 4 j 34 41 11 12 (hi Space Heaters (Circulating Type! 34 At It 12 HI Heating Stoves (Radiating Type! 34 At IS 34 til Ceiling Type Direct Unit Heatvs II 11 II IS I SI '8 4 18 4 4 4 24 l2 36 18 DU 029800 Section J Part 10 Pag* 1 of 1 SAFETY CONSIDERATION FOR THE USEI OF SALAMANDSIS T>i# following proeodur# eroyiding for th# typ#t, in*ta!lotion. us# and maiM#none* of ialamandfs shell b# itnctiy adhf#d ro: ' Type* i fol Portable, oil fWd, manually ooarattd. (b) Portable, automatic, oil fired, electrically operated. 2. Irwtailorien | A selected individual from one designated craft will be responsible for *he correct installation of all salomonders end shall observe *He *oiiow*ng reguiatieni: | la) No salamander is to be placed nearer than 4 feet to any wall, wood work. or other combustible material, unless on asbestos shield not less than 3/S inch jin thickness n provided and then there shall be at least a 9 inch cJjsarance provided between ony wail, woodwork, or combustible material. (b| Salamanders shall j$e secured in place so at to prevent tipping or slipping. When usjrt on combustible floors or froxen ground taia* manders shall bo supported by a substantial base of *ire 'esistive materials (sand box 3 inch#* in depth) extending at least 13 inches from salamander on all sides. 3. Um | lol Salamanders ai designated in heading No. 1--Types, pa'ograph (a) ihall be vim for th* purpose of curing concrete only and under no circumstance* will thy b* used as a hooting unit in buildings, shocks, warming stations, *te., occupied by porsonn*!, du Pont or sub-contractors, on this projoct. (bl Salamanders as dooignad in hooding No. 1--typos, oaragrash lal shall bo used only in outlying areas whore electricity Is not avail able and for quick! placement in areas of freshly poured conertt* in cases of sudden j drop in temperature. They shall not bo used in elosad buildings or in structure* with tomoorary coverings. tc) Always consider thai possibility and consoquoneas of "high winds" and "poisonous gas" accumulation. 4. Maintenance j to) Salamanders shall b'e attended during all periods of saeration oy a competent and responsible person. lb) Salamandert as designated in heading No. '--Types, paragrapn (al shall never be refueiod or lighted while hot. 3. General j The use of coke fired salamanders must be cleared with th* Division Safety office if th* need for using them arises. DUP 0912270 DU 029801 Section J Part ! 1 Pag* 1 of 1 OPERATION OF HOT TAX KETTLES Th 30fnt.al haiard of fir* ond teri'ius burnt thould b* on *vr prinr eonnd*rotion wn*n eauipment for heating tar n used. It it *ti*ntial that very tp*e:fie nitructions o* given to employees performing 'hit work, that "he auioment be thoroughly intpeeted njeehanieaily prior to each new job appli cation. and that the following precautions ore observed. a. Location of Equipment 1. All tar kettles or heating device* employing pressurised fuel burners are to be located at l*asti3Q feet from any structure, buiiding or material and equipment of!a combustible nature. 2. Materials of any nature including those incidental to the heating operation should be stored! not closer than 10 feet to the neoting k*tn*. It Is imperative that the immediate work area be free of stumbling and tripping hazards. 3. Necessity for flam* permits should be checked If the work is to be performed in a plant operating area. S. Precautions During Use i. Employees performing this vlrork must wear eye and face protection wnen loading kettle. Gloves are to be worn and sleeves should be 'Oiled down. i 2. Locate a CO* or dry powder fire extinguisher near the kettle. i 3. Examine all hotel, fittings, clomps, ere., from pressure fuel chamber to burner on a daily bails.! 4. Maintain careful control of temperature of molten tar inside kettle so as to prevent accidental ignition. Should tho molten contents ignite, clot* the kettle lid tight, close the burner vaiv* and remove blsmer from kettla. The fir* will usually "smother" out in a short time. Tho CO' or dry powder extinguisher should ba used on "stubborn" cases. I* certain to stand well back from th* kettle when the lid [is next raised (us* long handled shove!, etc.) as the sudden inrush of fresh air may result in re-ignition. 4. All equipment, including buckets or carrying containers, should be free of ail moisture to prevent "splattering" of th* hot liquid. DU? DU 029802 $*Ct on J Port !2 Pag* 1 cf I | URETHANE! INSULATION l ADHESIVE !' I Th* eahnv* used in th* aoolieotion of this insulation, ip*eifico:ly TuH-Sono Guiek.5*f, s a v*ry highly flammaol* solvent. Thr*or*. no oon flam* should 5* usd within a 25 ft. radiui of any application of thit oor*siv*, Smosing should b* pronibitnd within th* aaov* giv*n pittance and arrange ments snould b* Tad* (or he'control ot smoking Of any other condi'iom wne-t ignition from any soure* could caul* trouoi*. This material it also sufficiently 'one to warrant adequate ventilation during application. `*os* coll this to th* attention of botn your supervision and th* aoolica'ers. if tuOttitutet for this adhesive'are r*auird or us*o. th* sam* regulations srtou.a ass y uoan analysis of wnar volatiles may oecome mvoiv*d. PREFERRED ALTERNATE FOR JRETHanE FOAm an; GIASS FIBER NSULATION aOHERINIj AGENT (Al Festers Scfetee DuctrFas" *81*99 modeled sy Stria- n ffcjtt" CerBony, PhtloOpfuo.' Rnniyivanio. 3) 7*4 materia. I* a auidcj-sttfing, o('-Fcn*naoi, fir# '111*0'*' cd-es.v# cor tne'mai iniuloiioi I . (C i WH# manufacturer s olsei trc.wde* instructions *o avoid pro>o*gea breathing 0* fumes ones *0 provide adequate v#nf-iarion Tuu j Cwe to tne cumulative affect of the ron*Aammaoie. cn-onnarto soivent can* tamec in the material. T`hhins material is being widei^r used throughout *h# Division for adher.ng Ur'n'toanti, *oam end gg-<oss fibe*; type insulations, ana is replacing tnose vo>oti'e cements covered under Thermo! InsuiaMon Specification Codes SN*31 7 one 313. DUP 0912272 t i j DU 029803 i s Section J Port 13 Pag* 1 of : FIRE RETARDANT FAINT Cn jo-twhot *'taunt occasion it becomes desirable or necessary to man "* sso.icarioo of fire **tareant paint on1 interior wain of T.C Foci ities. eo lowing i a loooratory and field iested formula for a fir* retardant pc;n tji'os for our ourpotes with a proven savings of about o*r pur. cnotec gouort! ov*r the `ormeny purehaseo commercial fir* 'tlordanr po rt INGKEDIENTS: Du Pont =165 $*ol*r Coot*r (j^inyl Emulsion Pointt Anigi Drv Chemical Powder 'ent Chemical) licaroonat* Soda, 2rs Wot*r Repel| Wot*r 'in* coloring may b* added for d*ir*d color. MIXING INSTIUCTIONS: To on* geilon S*oi*r Coot*r Point, add two pounds of Ansul Dry CK-r.. cat powdor. Mix either oy hand or electric ogircror until all lumps are dissolved. APPLICATION: | Point may be applied by brush1, roller, and som* spray guns. Can b* applied to ail typ*e of wail boards, wood, and piybcard. Drying tim*: 4-6 hours. ! OTHR FUTURES: . Odorless I i I gclon of paint will cover approximately 300*500 square feet of sur* foe*. ! ftrushes ana eauipment eon be easily cleaned with warm water end soap. DUP 0912273 i ii DU 029804 I Sect on j Part ' 4 Page i cf I I AERATED WATER COOUNG TOWERS TREATED AND UNTREATED u of safety andjfif# protection, a:I such towers art *0 =e coi- s'ruc'eo uncer the following j requis.te conaitions .rrespective of wnft"tr ** ooor snail be cu Ponf of Contractor. Smoking moll be totally prohibited in the area, structure and for distance* -o ro 50 feet awcy. j 2. Sources of ignition such Jos matches. welding torchtt, (gat or electee), circuits, overloaded fusei| ana the ixe, snail be deaif with and guarded against continuously ond ro me hignett oosstble degree mrougnout '* construction beried. j 3. torpowlint, oily rogt, wood shavings, coni of combustible material in cluding high refloating ojbiectt such as glass, high gross merei surfaces ono the like, should never bo permitted *o accumulate or stand n a.reef suntighr in any portion of such structures. * .ightning grounding, when it finally becomes installed as ?or* cf sma">ent design, should be installed on stand-off insuioton ana neve1* oe at- *ocned directly *o combustible morenai even tnougn me g^ouro ecs -cv carry on insuiotive skin. ! 5 First Aid fire equipment of reasonable capacity thail also be p* me wo** places of mechanics working on wooden parts such as aeexs, cuoicies, etc. P'ont fire hydrant service! should be looked into in advance ord liaison with the Fire Deportment should olto be nad in advance. 6. DURING CONSTRUCTOR, IEGINN1NG WITH THE INSTALLATION OF ANY FART OF THE FRAMEWORK ANO ESPECIALLY ANY PART OR ALL CF THE '`FILLER"--STRUCTURE SHALL BE WET-OOWN AT wEAST TV/CS EVERY U HOURS. BEING CAREFUL TO WET ALL AREAS OF "HE STRUC TURE INCLUDING UPPER CORNERS AND AREAS UNOER ANO ON DECKS AS THEY MAY PREYAIlL ORDINARY LAWN SPRINKLERS PROPERLY PLACED WILL GO FAR DOING A WET-DOWN JOS BETWEEN AS SIGNMENTS OF LAIOR TO THE WORK. j i QUP Q9122"M DU 029805 i Year 5945 '946 947 5948 1949 I960 '951 5952 19S3 1954 '955 1956 1957 1958 1959 1960 1961 1962 963 1964 1965 1966 1967 1968 1969 Section K Part 1 Page i of i CONSTRUCTION SITES ANNUAL SAFETY PERFORMANCE Du Pont Poll Hour* 5,534,865 9,014.720 10.499.170 9.600572 6.600,274 9.288,871 10.986.669 12.120.421 13.900.799 9.112,704 7.590.948 7,343,553 10.154.604 11.S06.37S 7.066,778 8.826.577 8.437 443 10.009.836 13.846.914 10,997.347 10.306.522 15.146.149 12.607.200 8.986.203 8.721,827 Tabutatable Inturwa 19 13 10 5 4 8 4 12 10 4 5 2 1 8 5 9 1 8 8 3 2 5 6 6 7 Frequency Rata 3.40 1.44 95 54 56 .36 36 99 .64 .43 55 .25 .39 .70 ,71 1 02 12 .79 .57 27 .19 .33 .48 .67 .80 Seviritv Rata 353 59 C3 C2 31 55 .52 ,02 03 '804 0 26.5 1 77 1118 3 1180 5 739 5 3' 656 49 13 39 18.2 316 91 765 'Beginning of new national method of calculition j I DUP 0912275I I 12-70 DU 029806 Section < Part 2 Paje i of 1 CONSTRUCTION SITES TABULATA8LE INJURIES BY MONTH OF OCCURRENCE Year _ r M A M |j 345 946 34 7 '943 349 1350 i951 '952 1953 '954 '955 1966 '957 '953 '959 '960 '35' 1962 '363 '964 1965 1966 33 - :j i 2 31 : 0 29 3 32 0G '2 0 '3 1 i ; 3 C 31 0 30 0 3t ' '0 0 33 ' 30 C 21 ' 21 C 30 : ' 00 000 3 0 jo 2 ' il. I 0 So 1 0 io 0 o So 2 ' i' 3 0 |o 3 0 <2 3 0 11 1 0b 3 b 3 0 il 3 0 iO 2 cb 3 1 || 3 3 jl 3 0b 30 32 il ji 30 2 0 0 il 1 o So 1967 2 0 0 2 o b '968 3 1 0 2 o b '969 0 0 2 I 0 2 ,,A s C3 ' 2l ' 1 30 0' 0 03 0 03 3 COO 0' l 233 03 3 C' 1 03 3 '0 3 32 '0 1 02 33 ' 3 01 1 '3 1 30 0 003 '0 2 1 30 10 1 203 CN C 23 3 '3 '4 3 '3 '' 3 :: 23 3 = 0 1'4 3 0' 3 30 3 4 33 2 12 1 3- 1 13 33 04 13 3 5 03 0 2 00 3 1 0 3' 00 3 3 5 ;3 :3 3 13 13 aa 3 *v 3 a 03C 03 3 10 3 0 0' 10 3 03 3 3 2 5 S 5 7 l DUP 0912276 2 7CI I ii i DU 029807 i Section < Part 2 Page ' of i vflr I960 * 56 l 1562 1363 1364 >365 1366 1967 1963 1969 CONSTRUCTION SITES CONTRACTORS'I SAFETY PERFORMANCE exsQSUr* Hou J 5 299.343 531.241 5 83".384 3.404.211 357.113 5.761.324 6.273.376 365.919 6.639,295 9.724,422 601.628 10.326.050 9.619.887 410.853 10.233.740 7.575.363 463.718 8.039.081 11.278.531 363.969 12.142,500 10.769.870 829.469 11.599.329 8.720,317 889.817 9.590.134 7.411,878 1 098.350 3.510.228 i i i ! ! ! Mjjor Injuries 5 5 10 0 i 6 4 o 7 I 8 3 0 3 5 4 9 6 3 9 5 5 10 8 I 9 : '4 i s * 8 encv 2s:e 94 F.s ; .. 9.4 l.3i 1.71 Ccna.-M 3.0 F.F : 2.8 1 L.S.) 17 ;Cs>i3.-td .95 F F ) 10.9 IL.S.) 1.5 ComoireC, 72 t'F r ) 1.6 1 L.S.1 77 'Cor'C.**scJf .31 ; 3.0 >L.S. 29 I'Zz -- 3 ~K 66 lC.f.) . 10.8 1 L.S. 1.11 ICor'Oi'ic 53 (CPBC. 3.47 IL.S. .74 iCombmec; .48 ICPPCI 6.03 1 L.S,,- .86 (Combined .91 ICPPCI 1.15 IL.S.,' ,93 (Combined 54 ICPPCi .91 IL.S. 59 (Combines DUP 0912277 `2 DU 029808 Section < Pan 4 Page * of CONSTRUCTION SITES COMPANY SAFETY AWARDS SINCE 1926 A-inoc r Baton Rouge 5eiu"'ort Beiie Srevara Case *!' C-'-a"'sers /.oms /-K el Engineer's 5/26.66 '0/20/41 ' 1 r* 7 61 2." 0/68 3/31 45 9 /" 6.50 2 "0/60 8/29/68 10/12 35 9/ 8,51 '0/17-61 Resident's 3 6/S3 7 11/47 3 26/51 3.11/61 11 5/27 10/21/41 6/ 9/52 2.-19/65 Cnatti"csga Chestnut Run (Wilmington Area) 4/30/48 9/25/56 9/ 9/65 10/28/57 Circlevme Clinton Edge Moor EiDerm-eriai Station 10/15,65 9/17-65 2/12-49 1/2259 7 ' 2. 49 10- 9.56 7 9/49 9/12/66 1216/53 . 6/ 8/57 2/20/50 1/24/57 Board cf Ci- ' '23/65 6/'4/48 1.22-57 a*.7'70 ' 3/50 2 6/54 6/ 2-55 5 22,-56 ' 22-53 5. * * '56 S '5'S'' il,!i '59 5.20-51 5.2261 11/ 2'63 3/ 6/66 211-58 3/15'73 DUP 0912278 DU 029809 Houston Jonnjonvillt K.nston -3jiIVll! Martinsville yv M erron l Montague Morgantown Newoort Niagara Palls Old Hickory Olin Parlm Pensacola Pisgah Porast Pontcnartram Raoauno Chief Enginaar' 11/19/50 12'23/SI 7,17/82 11 '22/42 10/ 3/62 1/21/59 3/31/65 11/24/50 8/21/66 8/20/59 President's 6/22/52 8/ 6/44 1/19/64 5/ 1/66 - 8/ 1 51 3/21 67 11/18/60 11/19/64 6/24/41 9/18/56 11/19/49 12/25/80 4, 2/65 2/ 1/63 7/31/43 3/28/57 9/10/63 1/27/57 5/ 4/60 (Equiv.) 3/28/53 8/25/51 6/ 3/64 4/11/52 6/ 1/61 (Equiv.i 6/11/53 5/ 2 53 Section K Part 4 Page 2 of 3 3oard of Directors 1/16.73 1 '16- 69 9/25/68 12/26/63 12/ 8/66 1/12/70 7 '0/64 72a 65 5.10.66 1/26/67 11. 6/68 3/19,64 EdUIV ) 10/12/67 (Esuiv.i oO : ?o DU 029810 re P *.e' Vcj'orc P ve- 're C^ief Engineer < S' 5 46 2 '24 64 3'14.66 ' 2 '29 39 4- 2 53 i ! '2'.6' 2 '9 58 "/ei etnt's 3.10/46 ' 1-22/66 4, 2/54 11. 4,62 3. 6.59 -:cf j Visr -gton Works vv 'esooro ,v. - -gran S^ocs 8,2- 58 5. 12.53 2/29/60 12/ ' 47 6/ 1 56 5-' 6/4 7 1'14.58 4 -3.69 1 18,39 61 7,51 9/24,54 7 13/64 '2, 3.54 5, ''51 5/24/61 1l 26/47 '2/19/46 11 30/51 7 17/57 0/13/65 Section < "art 4 age 3o`3 3oara of 0/rc 4.13 '53 3. 14/60 12, 7 63 1.31 70 2.17'64 4, 4'66 6/ ' 2 '6 ' 2,17'63 10/ 5/64 4/23/64 9/ 5/66 12/27 '67 2/ 5/64 8/ 8/66 1C. 3 1 68 4, T9 '48 ''.21 43 10/1652 7/12 53 4/17 59 4, 6.61 3/29'67 2/14/69 I DUP 0912280 DU 029811 Secrior < Part 5 age ' o' ' CONSTRUCTION DIVISION WORLD RECORO ACCOMPLISHMENTS -ate 5 40 5, 20 48 2' 50 4 '20 52 6/ 5'56 '.22.59 10. 24 67 1 30/70 (continuing) 1 rS'te Memphis 3eile Wiirni"g:on Shoos IMachire Shop, Savaonan River Charfioers Works Charpoers Works Old hickory Old hickory CONSTRUCTION DIVISION ( 12 moijiths or more (without lost-time injury [ Du Pont Roll i If) CO / 5.55 /14 57 10/ 7 61 Hours 3.OOO.C0C 4,425.633 5,004 700 6,275.072 6.277,000 8,099,629 3,099.629 9.033.697 7.447.2'8 8.000.000 9,135.238 I DUP 0912281 '2-70 DU 029812 BWBBH DU 029813 Stctlpft l art ' Pag of 5 INTEGRATING SAFETY WITH THE WORK 0. M. ICAO, CHIU BtOINRX I. I du boat do Hmmm 4 Cempany CoAimtctioA Sect** -- National Safety Coynw Qiicago. Minaic. Octobor 17, 19S0 "u e*0 * or# erougn' together htr* roaav tp ctcnange Knowledge or a r'eily -ooMp-nf `unction--occtdent retention. which >t predicated o* economic end moret benefits *o oil. Oooot carry convictions. W# hove <en<'fe f*<dcnce 'O prove '*0t icfety pavi 0^ in *wo definite wovt: f'*V. <*'wgn *he conservation of humor >>ft. ond second. through lower operottng f0* eccidenfi <qtt wnr '* m# <qst f a wii*run fe^etv eorem Too monog#m#f}t .* charge# w*m tn# responsibility of ooerorng s business efficiently ThH moon mot ati efomoms of con should bo onaivied <o 9'<fto *f (ho test oassibie 10b ii Being dene. Such on analysts for safety 'veals 'her the direct con it some S750 for the overage disabling Occident.- M iho indirect com. such et worn steppage. spoiled work, eauipment damegt. **dPdwoe replacement, logoi expense, etc, aro calculated to bo four times fh# direct cost. Cy doing g smoil amount of research oa thlc subject. the overage manager in industry would find (hot less than of hit payroll toenr for tofory (providing 'ho program wot woil managed} would reduce accidents it moo .0 disabling injuries oor ntiiiiph apptwre hours, S,* comaaret with me currant|figgrot of 12 disabling injuries, or 20 'm#s Bet'e' non actual mown perforjnoflcp tilting at this limp, n construction wort ieec>f<atiy. o program costing only \ of povreiit when utea ef'ec*ive'v * yielded porformonco <0 tins** oottor man average for met .ncutt'v A word to tag management--why not loot at ma actual rococo? cott sheets rtvooi that 'or each SI,00 spent for tafoty you taro $4.00. ^ese figures should create sufficient inroroct for forward*iooking management io deters*toa if the* tafoty pjrogram saueres uo with thtso facts, it is my firm belief that tho success of ony softfy program inn souaraty on iho smoulders of too managonont. Management is re*#oasibta for putting up iho money i# conduct o wefUreundedj safety program. Thtc simply moons firt*ctaii per* tonnoi ono tooouott facilities. ana oiovo ail. monagomonr t encouragement, 'ftforott, patience. ce*eper4to and willingness to iono o helping none at 3*1 iovois of orgonicoiion. Such, octioh os this by monogemont shows that manage* moot moons bwsmoss; it moons it is rooOy to provtOo tho boss m safety; one *roi t >i wholeheartedly luPPojtmg tofory. This policy mn permeates down -*o on leo of tn organisation ono not a tttmuiottng onO totting effoct on ia**v oorformonco. | "o po>nt out mo wisdom of provonting lost Of manpower, prevontmg ^-orc c> ostes awe to unnocosiorny| high insurance 'Otts ana comoensofton coirs. c*>d preventing .otsos duo to interruproo tcheau'es ono damaged goods ona tou>p mens, soomt elementary ^awever, evon id mose of you who ore '^erowg* y ndocirmatod n tafoty wort, ,`r would bo of voiuo to you *o -"oe a :*:'-cci 'tview of your tytrem to ootormme f it it modormsed in oil 'eteecs 2#my. t teems ro m# o priet comment >t >n order on me banc *easont 'or ,ke c: of nterest m sofoty *n i4m# orgonapnons. It simply Bails down >o >30 DU 029814 Saction l fort I ?ogo i of S monogament i fanura In no* taking tu fW*n rim* te avaiudt* thit vary im. sonant (unction. yO" at laloty.mmdod man eati da a groat daof in tailing four too manag*. mant tafaty ov oral anting lalacraO ttoiittteal data whioh will itiow ttia aatantiai acsnsmiat ana human banafiti darivad' fro* a woil-run tafaty program. Many raart ago our Company fgraiaw| tha vplu* af atl-aat acddanl proven, `ion ong >t attaoliihod *r*c**urtt. pragraate, and paildaa whick cover** ihb meortant eoaratmg tunenon. Our Caataony'i tafatv aaiiciat have a**van to oa nca it'sn 'aatonaely lueeattful. ijv* da nat etaim ttiat thit it tha oaat ana omy osaroacn in rhit nary itnoorfdni lufeiacf. Hawavar. wa art aiwayt g-od 'o more our tafaty information with anyana wha hat tha tama ttnaara ntarait. j I hava baan ataatad foe many yaory to rapartt Oarlatning to oecidant pan* annon ana latoty serformonca. Thit aioartanea indicate* to ma that con. paniat. arganitanant and grawpt who taffar larga or adnormat lottat in man and manny haa only Ihamtatvat to blaata. To nta it indloatat tha lack of found organnation and. furtfianaar*. tha lack sf undarttonding of tha prahlom. Again it thauid b* pdtntpg apt that tafaty pragroatt will yiald tatttfactory ratuitt whan taf etanagemtar taka* tha tiata to atoluota tha banafiti to ha ochiwrad, plocaa tha right aioa In tha warIt, and tpaadi though money to carry out tha dragrant. Thatd ara ttilt tatoa engmaerteg and can. itructian firmt wha da not baliara that tafaty can ba nad* to pay It* nwn way. Until thit candihaa t* ramified. wa tholl rataln tha ffnr unfortunate ttatut avat namaty, hatng wattafui of monawwar, money and human rataurco*. Ta imprava thit condition. I racorataand that etanagantfit immadlataty IniHata soiieiat Which will load to lowid tafaty practice*. thereby reducing tha pratent tragic tall at 3.000.000 iniurie* a ynoriin ail induetry. Tho prim* retpaiulbtkty for reducing accdann it a iab flat for manogament and tacond for wareart. Why tuPiao maa and woman la enntpeti pry lafforteg through * ctdanH whan you can and thauid da tmaathing about it? I bring to your adaption a vary unfortunate and abaoct univartai habit of honouri tafaty at tamathing tagarata 'ana apart fra* tha raguiar funaiaa of biduetry, tha plant or tha gratae! . Safety b not tamerning taaorata ta ba hanalad by tantaiadv in aa baiatad *apart*ant callad tha Safoty Oeoarr. mant. rau know a lot of poop!a wha trill baiiava that it it up ta tha Safety 9*partni*nt t* make erarypoay lafaty-jntndad. A (at *f peapla in mdutlry itMl tenor* that guorae and tafaguardk ara to ba callad for by tho Safoty Oaoartmant. Thay ale# bailera that alj tafaty mooring* ara ta ba hold by tha Safoty Department. Same of aur ttfMMii and callege*, whan they taach anything an tafaty, have it a* a laoarat* and dithac court*. and if it not '"tagratad into other courtet at it thauid b*. Safoty at *11 laeat* of organ]. lanan mutt b* integrated with rh* ware. Alartnatt t* tafaty thauid b* raryoody't ratoonnbiiity ovary hour of' ovary day ragardlatt of tha typo of aparanan involved. Ta be effective, tafaty mutt b# integrated with each stop #f tha job, both in ih* adminitrrptiy* ttratp of aur commercial and inductrial Ilf* a* wall at an th* production floor or on tha canurwcnan tit*. Safety mutt ba part of tha warkl I Th* work" con b* thought of at lack* Ming parfamtad by th* field worker! an a ipoctfic aay ot thift, by d who)# cfdtt or an Individudl. , ____ ,, a , . - . . DUP OSlvian DU 029815 Soctian l Pott I Paga 3 of J Iniagrating tafaty with tha work. Ilka all othor tafaty canaidaranant mutt, tnauid. and will, wkararar yoa find if, naw, ar m (ha firtura. ertglnata at tha taa. Sofary itam fraai tfia toa dawn, not from tha barton uaward. Now. iaf ui look at toma ahetot of tafafy aj intagratad Into werlu managtnant. and latar at te what wa' moan by mtagratlao of tha tafafy with tha ft aid work. Hiaaa ora azamalaa af tafafy intagration at tha too nanagatnant lartl on conttrucnao wafki I 1. Ptowda a timoka. practical. anfortaabla tafaty clout# in eontrocrt and lud-cantracrt. I 2. Inoiuda with tha contract a lattar an tafaty pallciat to ba follawad by tha contractors. 3. Carafvily tcraaa ana antgn a capobia tafaty aaginaar to tha ptojaat ai aeon at canttnaeion itarti. 4. fta*ida bhaf proekai printad initrvctiont from ownan to contrac tor i fiaid toparmian at naw utat at toon at job itarti. 3. 0saiga tafaty info | naw praduofian fadliHaa. Train your dalign aagiatart to think tafafy. 4. Prarida for tha pabjic watfara and public tafafy around fob mat. 7. Intitf on aarfonaonca rating analytb front tha Insurants comaanv for inturonca caar factuchan at toon at you mart* It. 9. Allow ana-half la ona aar cant af labor dallart for a tafaty oro- grota in tha iab atnatara. Thb will toro bath tha contractor ana dwnor money. | 9. Moko prariaion thro'sgk Coatpony palicy far partadkal tnir, in- ipaorlon and ratarti af pragrtta and raaultt for tap atanagamant an a ragvtar idtodala at taanfhty mrarvat*. 10. Qarify, Ip tha light of tdfafy, policy provisions by otonogamant worlitg pr^ooiptoyntonf physical axoalnotfon*, waifota plant and iMior indkfltiant of maaogantant't d neartty and daaira ta accompiilh a hwntaaitartan goal. TVata ara aaoatpim af tafafy intagrahaa at tha flaid parfamtanca laral, 1. Crnpiay a tafafy anbinaor. tafaty luparvkar, ar Intpaear full lima ar port tiaia at tba job ragwrat. 2. A jab tafafy planning cammittaa thauld moat anca aaeh waak and didnbuta in writing la ail faraatoo for practical uta, tpnerfle aanea on tha antidpotad haiardt, ana waak in adranca of tha wort ta ba parformad. 3. Prarida tafafy orlaniadan talks for all now amplaytat. at ampioymoot, and do it with flrmnom. DUP 0912285 Dvnaa w traint should ba wall dafinad. DU 029816 Section l fort I kege c of J 5. tenure daily S.T.A.* by ail tuaamakon end foreeten. 'S.T.A. means "safety iMtraai-- for nary ieb or task by tha foreman at the site to tha maa or maa who perform ihe work." k. Discuss onW cotitref lokety at port af ail work auk not something mecnens ar ail eowemoar ana, im prprseten or tuoo ana notorial to tnora up. barricade. handrail and atari tha placeman! of aU materiel! and ecuioneaf for aafa environmantel condiHont. Thaia mint ba controllad from day fej day on a practical bout. I. Hie execution of any and ovary Mack of work ihawid ba alonnod loaertcatiy with tafary in mind. | for example, if part of tha general ptaiact it the canxtrvction of a pumping nation ar a newer haaaa. man tna pinns far me a*action ar canitructtan of aoch ttaek should ba centidarad a "black" of woltk ta ba piannad with tafa notHaa at a major object of tha atanning. 9. 9tanning mutt ba earned dawn ta iha gang foremen's level so that aaan imaU chares Ilka opening flanges of pipe lines that had car* tied adds or carrathrat era aia* piannad. Aaaidarin happen at teak pas-farnance Iavail therefore. ta praaeibe planning far tassx It not outsIda tha realm ef pracrkality. It Is nat tea difflauit ta ear egreswaet aa thota prtearibid prtnelplaa af at- the big tretdeie with safaty is ta gat these things done day in end day out on a martor-ef-foe basil with iharavgknaee ood with ragwlatfty. Another big port af tha prablpat after Uehetenr and aarapmnes af a safaty palicy is that seam ip wpervieion hake ayaa and ns Ibeimi eltwrs look end dp apt sea. and soap ton ettan hove ea imagination. Suparviaiaa in pay reus is uaobia ta too "wsang ihings". Almost as niraiy at tha am rieas each merebig. so mroty oaa it ba said jthot, srhoa a jab ar task 1s boing Impraauriy dean. thara it apt ta bo a pmuonjl injury or damage ta tha work la prasasx. Whan a am ar o machtnt hat bean hurt ar damaged. ihot 'a proof ihot tha jab at hand wat Mina dons Wrong, http far tha tare acaa- sian af aa ''am of Cad" desedWalfen, If well bo honest, wall admit aa ac cident is proof that Iho job or tamo port of it won being dooe incarroctty. Doing ii wrong cap its* from lock ef "know-how'', ionaranea. dtinoes, wn- willlnfnau ta aaapsrata. ar failawing if wo will fallow through with Ihata raetty pip prieesaiet wnica I pm merely reviewing far yaa hare today, wa coma ta tha eeneutien I Itarred out ta dementirete, and that it you cannot leporine "accident-free qualify wan. ' end safety; they have to bo part of esMh ether. Unfortunately, years ago, whoa safety gat its tins and i anewhot reluctant admission into our industrial Bloats, safety come in an a saporata function, a separata deportment, a tubiee handled, if, St wa* handled at ail, strictly cs c side itsua. and that mathad. while not entirely useless, has proven itiail highly inefficient so far as aampiata asddant prevantiaa It concarnad DUP C912286 DU 029817 BH Section L Part ! Pag* i of J My perianal *xs*ri*nca at thitty-fiv# y*gri eovari a wida and dhrertified fold in th# chemical induitry and hat provan out tha value of many of theia funao* mental principle* which I have diicvtted with you today. 'n doting, I would like to emphaiize that tafety hoi made great progrett in 'he aait yeori and on a broad front, but I draw tharply to your attention mat mere or* mil n*w horizon* to be pu*n*a bock. 1. Safary u humanitarian. It fallowt th* lawi of Go4 and man. 5. Safety tan be applied on a profitable botit. 2. Safety work! from Iho top down end not from th* bottom upward. 4' Safety thould be integrated into the wotk for maximum effective* nei*. rinotiy I toy to you -- J. Safety it everybody I butinett every day, but only through horo work will it* performance be worthwhile. In doting -- I guate for you the Jrerdt ef Conor Perrer, who laidr-- "I eat only one, lut I am on*. I cannot do everything. But I can da tomething. What I can do I aught to dot What I ought to do By th# Grace of God I will do." DUP 0912287 DU 029818 I Section L ! fort 2 ! fage I af 3 I HOW MUCH JOI ANALYSIS? i J. A. 01 LUCA, DIVISION JAHTf surauNmioevr 1.1. On foot da Nermurt l Gawpuffif MMiif Safety Central* -- mi gt oe'tana'ly not ewere of fh icooo of fe*pentibilitY regarding the dutitt or anoint on ihe wneio gamut at cantttuctien worn on ony individual prorecr oy too analytic engineer*. nowever. m tn realm at tafety, or bettor, n me oo of oroveing tafety on any given tite for any mart or prorrocted period, (onuderaei* anaiyut mutt be moo* by mo tafery engineer principally, and by any omen in the management funttioa wKoto etlitlenti, toopotodon. or helpful .merventien can be antkinated. Job onaivti motor at tafety it concerned, .mmeaietely eotet IHe problem at inert.range and detail ona|ytu. at weil at long-range one broad analytic, ot the following pane function* m tafety engineering 1. Adt^inretretfon .2 Control Merjiad* I. 4. ApalJcerten J. fadiiHee *akmg rnete one at a time end the order given above mettet for centibar able opportunity m the field of planning at a retuit at Being ' ptior snoiyttcai . for eiamplei !. (aI In the enafytii of adaoMotration of tafety, and tpacifkally the tafety pragroai at any ehetaleterlttic tile, theta macing the enalyta mould cenuder, eeiertg other! fhlcgt, tha auotifleption*, ecpermnce end pertendlity of thaia hoeing lepderthip rtepanublllty in tha tafary pro gram. Thit analyte tjtauld cantider bath the Safety Department at well at tha laadanhfff in ail ether department*. (bl friar analyte far admlniitrafhra eurpate* ihauid include * review of pertannel eitigned for tafety were in term* of numbert. luch at tha number of poodle ut the Safety Department, a* well at tha number of people part-tieta erjfuil-Hma individually and collectively. among ihaco making up iho nerieut lately committee! far tha protect at a whaio, at wail at for tne toparata craft*. Ul typical, alia, of the analyte* id bo made with rttptct ta admimi trotion ora tuch cenudWaiient at tha ttfary partannei t ability ona Iporionc* in dealing with and hdndling butinetl contact! within, ot wall at evinde tna cpttppny, an manor* pertaining re fermai repent, Werkmen't Campemeiijen, legal and lawyer cantacti. ereblemi r*. iated ta maaicat tervice*. maOtcal and non-medical licente*. oarmni. Buiiatng cade*, etc. SUV 0912288 i DU 029819 S*riof* l Pe 2 *999 2 of 3 2. Ctftfivi oi * tflfttv w9fk, ectivitiet.jtiprettidflt, *n4 funett#M having to do wtrh centre) 99irt 'eflecr theeu#iv9* m tmeti and t#oerory co*ff9t. 9i wet) it lefty-renf* on^ moi conrroli. m either me. contrail, *"w property enetyteP, reflect necetirty lor having proper. tfftc* ' *9, and dtpenpepie reconsi. both of a ttetishcei ntrvre, t w#ii 9i that# navcng to do with safety operohen. compeaifltien ciaimi, nturone* eontidfot<ont, end '991 eonitderetient. bl A preset enoiyiit ef centred fuift obvipuny ihouid include tHe con* udotoiion let wan and meant ta <ni m# raw af tha accident orovantion ocbvititi, tha cptr ot (Ha maaicsl tarytea. and iho call a# nturanta cavtrafa. TWt control! of finance tart in imaananct and mflumct ail fha wav!from auymy optical aauipnianf at 33% *ai man normal, up ta finding wavi end maani to protaat tha iob'i maraiti wnan a warintan'i root or al'tgad comoaniotion tun of 33.000 or 3230,000 comti along. (cl Gna analyiwg avan by alamantary tab anaiyiii orinciolaa wald havo fo incluaa ma all important ]faatura af taaaabtattan of aalidai. rtgwlononi. mrar-aaaartmam and mtar-crafi ratanonthiat. oi wail oi thaia caardinabva function1! nacauarv aatwaan ouaciatad larvKa doparmtanta on mo tamo taa, or wtth alitar pianti and othar prottes. 3. Maduadi (a) narhaoa mara obvlouily than would ania undar ma ferogoing, ma 10b onoiyit would bo firit to inqura aaour ma ipacifie motfiadi ef aecamptiiKiny a ylvaa tab. ( In lofaty work, ma broad marnodi art braian aawn inta mraa malar hooding*. fhoy arai - (11 Tha exam motion and j unafytn which indieata that Wttaran. mlhal--1, and ppprnlotian ata ta bo taught for and pro* doaad. whara lackinf. j Thaia ara influenced by ma application of piychalaftcal anadplaa and odloni of a narura mdlcatad by tha prior anaiyaia af tha panannul, of ma anttra farea. of tha praiaO and ifa choractariiHo. Wa muar analyaa iha environm mant of iha fared and !fha plant ai raiatad not only la gaoaraphical location, but alia to ma typo of town ond ma natura af Iha paoola m tha area. How thay cemaora at being fit ludiaaa far out indoctrination. baiad on thaw prior deveiopmant. itaadard af IWng, attltudat, and many ethar mfluancai affecting paaala diffatahtly from ana I armory to Iha noxt. muit alio io oaoounod. ' (21 job anoiyeh in tofory work hoi long linca racognixod tha obioi naealitfy far tha] aapiicalian af ivitabta odutotlon n rareol. written, and mutl forati csvaring all af Iha function! of lofaty angmaaring ond to o dagraa cdatpatikla with ma natura af tha fared, the'natyre at tha oporotion, ond tha dura tion af tha aparahon. OUT 0912289 (3) engineering in tofaty it parhagi tht aaitatt ta earn# to ma ontntion af ma tab anaiytt, bacouaa, uniikt tha aiffieuity of managing and cantrelljng paapia 'award affaehvantn. "ta management and Iha canirel af aauipmant ana conerata ihmgi DU 029820 Section l *ort 2 *g 3oH almost always rakt jh# btnr of and mak# uso of obvious ngi< "ring laws and principles. Unitk* tho considwvtiont given abevd under administration, control, and 'meat, tne cenuderetien of pp4i<tt*a of oil of tne foregoing too often escapes those who oneiyxe the safety job. Very freauentiy that wAicn accounts most for the fietuai accomplishment of safety where ae* edents would prevail is: a) "he timelinets with which an aetion snail be taken. 5J "he scape desired te be covered by that action. c) P'eauentiy the bread scope must be broken down into specific fc- tionatizatien for effective scope coverage, particularly where *he Aiitenet of e kind of hazard is for a snort term. d) ^articiftatten. which is oljUimporranf on the oart of not only super* vruon. but of ell individuals es w#l. <i very costly reieted to epplication, since, te participate effectively, one must have ta knew not onty what te apply, kut Hew *o apply 4. f ) in further analysie of the mejor functions of application comes the consideration of casepWdijtce. Plants, protects, and individuals muif at at( hmn comply with any reautremenrs. Unto taen. then. -t-e iob analyst should too (he noeottity for having earri.d out comalianco to peiteiet, ruin, regulations, procedures, or lawt. t ttandt to rooion that if tho lofoty lob roouir.t a deoertmont of on. or f .o, or o hundred pooplo. to [hood up thot job, both tho Softly Depart ment, at wall at tho wfeolo project. will nood certain facilities or tpou with which to accomplish tho work'. Faolities art generally of two different characters, and they arot | (aI Phydcal fpcilbiae. such os' Safety Office, typewriter, erientotlen room, foremen's meeting hell. Wei room space for equipment, ttc. lb) Facslltiee are nat always carterttc. Tho job analyst, making rea sonably refined study of safety functient. can readily tea the ab stract. yet important, existing facility of such groups and allied func tions as Service Department!, Control Departments, Fire and Patrol Departments, Medical, Compensation and Lego! Deportments, at wall os County, State, and Federal Deportments, services, ana con siderations. Ail of tho above, with detail obviously deleted, is first and foremost the job analysis function of tho safoty engineer obout his own work. However, t leami reeieneolo to believe and to note, that when 'ob analysts for a p ant or o project at large understand bettor soma or all of the basic analysis done tor and aOout safety by the safety engineer, then He, the ieb enelytt, can contribute to safoty in groat measujre by reflecting this knowledge in the plans, discussions, and functions which ho influences to all the other jobs or activi ties on the tome ptoiocr where safety it to be integrated, DUP 0912290 DU 029821 Section l art 3 ago I of 2 coNsioeunoNS rat the sak use op tools & EQUIPMENT IN GAJNPUl EMPLOYMENT J. A. 01 UJCA. OMStON SAFETY SUfBJMTWDINT I. I. M Pant ata Nofooura 4 Canaair Tachnlcai Adriaen' Crppp - NiMU'l Cartf-tranca -- U/I /4I >ia mdieatad tcoda of tfala lubiaet nacattitatat 'hot tha dltmmian ba tattriettd 'o aooiieooia prmciplat anly. Tha pnnctalat invahraa and htraundar dotcnoad ora o 6a mforaraiod at aatanaaiung a ay gainful ampieymaM irraieoenvt ef ,h o-jannofion nia. placal or lima of axpoturo. Tha oafinitlon of toon and|.,........................... . ...... . *ot rowipnt ant li an imdlaifnaf uiad in iha wortnng, moving, or rrantforming "tanoi 6y manual aaaraflHion and ooworod by mtnoowar, mr, aloctrtcity. itaam, ar txpiaiiva fang. Thar# ora fivp arineidloa, tha riaaafy contidaration of wfiicii will allow for rha ^a uao of loola urtanrtdily1, Tha conaliioni crar-- Par purpatat of Hai a Iapart, pracuratnaat maont Iha oat af itiaoina, attaining, ar wohl^ig avmilobla of ilia alaca af naod rha ioai which hot boon toouttitionod. Tha purthaiar, iha raoututian author, fac tional lupornwri 'af tha oparafian, and lafaly fuaarviiion aoch thould bo caordinatad inta agraafaant abfainod through a 'ourcHata-far-wfaty-bratodiwa". (a) Tha aeowdNon af loaf* or aawpmant mutt Induda tha eonfidoration af tpoofle fftnaat for tha toit by datigit, tita, ana propar croft ar tptk cottgory. Procnrapoar in many cotat ibauld raaofva| tha total canddcratlaoi and appravail of cart luparriiloo, tha lafaty lupanittan, and any nocattary tancnon of tba angtaaar. <bl Pnawramanf alto tavohrot tha eantidaratfan of wfftaiani ouontitint of tha right toatt far tho aitiainotian of fubiritutinn. Ic) Ptpcpramont ihoafd invalra tha aaoutaMon of tha matt ractnr, Impravad modatt af tha toaf to hava tha advanragt of tha vary lataat tachnalogicai linpra i matfi in tha taai. 2. Dlthtayllim Onca aepuirad. tha taai (ana ar many), tha lama kind or many difforant klndt, ihaud ba dittributad to mart in a mannar rafl acting an ardtrty praaatt fori-- () Ittuing tha fighl topi far tha right purpata 0912291 (b) lining a tool tjtat It in praptr caadifian Ic) Ittuing I tapi iiy inch a mannar that it will ba rofurntd whart and whan naeatMry ta laolitata itt fadittnbutian lot 'imaiy and mdtimutb uia DU 029822 Section l Joft 3 Jpgo 2 of 2 3. Control A control of th utt of tools prevtdei for the 'pHewing considerations: <5 1 w*mg tn# tools whoro and whon needed r9 permit irrontory c) 9 oormif ntuing tools^ to outhonsod users o) To permit inspection for mointenonco i To prevent lottos in brMioge ond pilferage * Mointenonco o r ah tools to remain tofo tools ond utobio tools mutt bo attended *0 ooriodtcoity. This includes tho oitromo degress of moiete* nonco from mart coetingt of oil or greose to prevent corrosion *o m# actual 'selectmen* of vt#i ports. ' b) Many *ooit rooutro rauttno sharpening, edging, or other cor* 'actions for tho purpose of maintaining thotr effectiveness os r#4l ot tneir tofo ooofotion. TV* considerations for momtenoneo include tho process of testing for doficionctos or defective ports of tho tool* ot will os conditioning or tho reoiocement of ports. 5. Aggffcetfod fe) Many tools :0ft bo Utod with 'tiotively litHo or no prior instruction to tho utor. On tho other bond, mony teett of tony origin ond Pi ftculorfy mony of tho modem tools, com* pticotoo ond timoio, ^wiro instruction for tofo uto ot mony lovoit of application. CONCLUSION Jenenei injuries ond Occidents ertee out of faulty procurement, hopho ord distribution, imporfoet controls, or modoaeote momtononee. Hence, tho conscientious ond thorough monofomont of those octMHes prevents porsonoi injuries ond acodemi. DUP 0912292 DU 029823 OUF 0913293 Section l Farr t Fag* 1 o?S COSTS AND RILATTVf CONSTANTS AS HAVI TO DO WITH ANO AS WH KbfKBfCSD IN TNI MOM lUSINBS-UKI TYFI OF SAFITY INOINIHINO OVIj AFFtOXlMATRT TWO OKAOIS r J. A. 01 IUCA Conirrucfton Divition Safety Suor. E. I. du Font de Nemouri 4 Company *we Conitructien Oiettian Wf 'he du Fpht Cempatty hat Duriued the integration of toffy .nro ptl .t* field* canttruct-on and aominutrartve were to the nignett />o aegrae fo< svr tyjrohty yean. The work hat boon heavy eenitruchen of flow olourt far duFanf'i own com. tnatcal nttrottt, pi wptlj at vary graaf proiecti Built m tha intarattt of tha gpyprnmear. All m all. lha faett to fojlow Katra kaon auanamad during tha eanitruetlon eiberiamce a* aaar thirty.faro epetetoretol oroiacrt and ovor thirty imail, medium, and vary groat prataen for lha govarancnr. Tha eaonatatian com. matcal protactt with regard to tut meant vanautly-->d monfhi' fa 'I monm* to 34 montht' centmjctipn purer*#* --,fh faroat varytna from f CC to TOC ' 3.000 man. 1 Caaornmant proiocn haaa jrariad in ttta from 300 man to J.000 man to <5.3C2 man. It it noceetory to nora that irratoocrtvo at tha *ico or teooa of nt o*oi. act. financially or in monaWwor, and Irracpoetivo af tha and ptoducti an anitar cammartMi or govaropiantjiearft, all tafoty engineering wot dona in tha tama argy, uting tha tataa tacfintguoa with a raidthrafy canttanf fovoraoio raiuit. Tha malar difference in theJpolfcofien af du Font Canttruction Ohrltlan t taffy tachniguat aratocT-for-orajact hat kaan a manor af araaortfon amy. Ont gaaarai objective fram tha aaanamit itandpoiftf hat boon to eroata under. Itanainf and oppraeaNan'ef mathadt and rechnipuet to that inturanca eorriart and Intaronca broken woatd b# Influenced to Imura tha du Font octyf. "at an a kragratiiraiy improved "Forfarmanco Fating Tha overage -or* man t camoantatfaa inturanca rota far twelve fa fifteen different canttruction craftt in haavy cantirvctfan oror an average af twenty itatot in tno United State* hat during tha period af ItdO through ifSO approximated SS.3S aar SI00 df Bdyrdll bated an|tha "Manual of Fafat". The du *ant ConttrueHon Civilian, hatad an performance rating ditcuttioa. peter to tha tentluuen af inaoranca catwracti. hat continently procured inturanca cevaraga wnara at*.inturanca wot nor permitted at $2.00 per'St00 of payroll. Thi* rep. retentt 3% intaronca catt.j In alman avary cose no inturonco wot procu-ea from outtide camoit or brokarago groupt without tho pratriiion for <urtn#r 'ate reduction below 2% Whan fucthar parfarmanca wot had on m* jome pratact, and further, that ytl inturanca cantracti pravide 'frotate -t co-tidoraltant attar larvtca chorgot. Wt cite batow twa axampiat af tna ttfect on intutanca of proper *ofary managontonti A proiect Ih Tpxat. which Jot a commercial project, ana not tail miu'ee bv du Font becauto of tha lawt in Tttat, had a well-known earner, -no otter I DU 029824 Station t frqrt 4 Nfi 2 of 5 <en*oofng aw *ont t >niune for q pdfformoned rating, condoietndod to a roo 9* 14 10 99* St00. w*>n to iqy tnat this rata roprotamod lha men* "urn gnaoritonamf qf that intgronco cimif't intorprotoiton of ho poti'bio ffoct o* *ho sototy angmoorinq frodtriot'otly dona Oy tho du from Conttrue* non O'Vfraa. Whan ofttr a roar and fomo month*. fha eotTtor. by hit own *or-c* ** qw front Conttrgctton tafoty ongmoonng hat boo* >ts o pon *ron to # tom-no and undoritond what jfu front eonttructton '`call*" aectdcnt 9'-*"**en 'tth^out, mat nturonca eorrtor vorgntaaraa a 434 rota in piaco of ,m% S* 10 rata. nom*? *or on o cammorciai orotocf bwt an fho largoif gavornmonr 3'0II ** Ouiil ana novmp 18 ds With defat SI ora as January. '952. *'Qi. * ion# wot 01 *h# oxomoio ObOvo. oioononcad o roto roouction (fom on ouptno! ooriormone* rotmg af|S2.00 cor 5*00 oovoif *o 76$ sor SIOC at oovtQii with an abundant# of totorvot hd. wn<h to our knowloago 3trt< '#**## era H*id *uff*ciantty o covor -imito*<a of *H# >ow, tho to*o aeiuotty oj lit pot $100 of payroll Wqrtman t comoontatton mtwronco tatos vary by craft# from ton than $t 00 *o #n S40 oor tl 30 of payroll, that roptoftonttng maumgm end minimum ghdor any end ail condition#, Haro it!it practical *o think oaogt rate* in ormi of what tho avorego contractor tpoaoc for -ntwranco, with or without idffrty, io fhot OToragiftf tho tti and jh# contractor! would prabobiy 'irnft tho icooo to $2.50 to $4.50 in tho gartarot construction butmooi curtontiy. ah of tho forogomg it to imply that if oeedanf ond lou pravantion should bo 'allow#* os t coo bo. than many othor! contractor# hv# tho oottibUity of 'Ogejng that togmont of thou oyornooo Cott, hoadod, "fnigronct onvwnoro sotow to loi thoo 1 ** or 2%. Thtii particular conudorahon doo# rofor o a maiamy of tho IS.0C0 contractor# in tho Unitod Stotot ot this rimo. with oil of tho forogotng oi hfitoricoi background, at wall at factual oxoarioaco. tod during which Nmo io tho awpil, idvoral million! of dofkin worm of oiurooct wt fttvod. tho folldwmf data thoroforo dro provided for tho infer* motion of thoio who ihouid bo intorosrod. Coot of o froofronoOfy Adequate Afoyram 1/2 of 1 fe of froyroil Colters C*o*0lo 4 * i (oi in 1947 on# prefect oaeautad 14i, 199,413 han si wark (b! At an ovorofo tofo of SI.7$ par Hour t) THo cost of d fully odoaudft iplery orogrom wot 5144 490. Calculation -- I 19.199,4131 (|l.7JI -S2l.34l.f72 J tl'.tv. -- .0051 ! 1/2 sf I rc eaysoil dellars Exampla >2 ! (a) la 1951 ana aroiaet asacutW 13.515.911 hours ai w*rk lb) *r an avsrtts rata a( S2.10 par Hour lcl T>a cast af a fully abaauan propram at SI79.593. DUP 0912294 l DU 029825 Stciion l A *09# 3 of 3 Coieuratio*. (15,515,6111 I $2,101 m $22,512,944 17 5631 IT.HIM --005S- I/a #!% payroll dsi'd'i Eioflpifi H el and (2 ej or* ial*ly and only but rightly mad* us at 'o.lowing chatgat. 'STo tarery p*rtonn*i ooiartof 5'e Sdftty Igwpmanr > la,, Emolay** *urchii of Shoi "*tt. and Slavtn I0<7 2*mmd*riim and Education M*otingt--71m* .i io o* not*d 'i* tnt \/J of \Tt etm* about ay luppiymg tauird Satty --nor *y umihng rh* c**#| ftp*,. IASIC CALCULATION--INUANCE COST]--47 930.000 JOS A. Payroll Labor I m S3,300.000 Namal Imuranca Cow S4.S0 *r SI00.00 Payroll (eonidfvatiy*I Cdkufdtfon--(03,000 a (S4J0I $157,300.00 at S2.0Q* a*r SI00.00 payroll. Calculation--(33.000] a (S3.00I =570.000.00 Thi* previdar * taring *f 517,300.00 av*r narmai cut. TC. Psrforaaoc* rarlngt In SI00.00 payroll. known t* remit In a rot* *f 5.40* * p*r Calculation--! 33.000A1t!1 . a (S.40) m S 14.000.00 TW* prorida* * taring *f SI43.300.00 **r normal ea*i. inmmi i*m * uit ,. DU* 0912295 Workman t Companion** ({Award! J. . .le*i Hi*bf Indo* Fingor ............ M*dtc*l Co*t* .................... . Damage to Work in Procoi* ....... .. Domog* t Com 4 Shaft, Prill # 17 Lou of Tim* of hit Foreman Spont n kaportt 4 Cota Follow, ut . Cait *f tapiacamonr of Odorttor ... ^Direct S3Q0.00 130.00 ^nd^ac^ 5 !4S.:0 431,77 24.73 DU 029826 Suction l ton 4 ago 4 of 5 ion by Neighboring Workman larwaan 3.43 ana 4 30 an aay of Injury, (4 man x 3/4 hr. i $1 20 par hour .......................... i........................ '.ott of d*aaue*>on duo Temporary Stiigtyi of *ogr omar a*9t|9i .............. ` Oiroct indirect 3.40 37 41 SI 443 91 s" "tSO "Z ~ 53 , ''oughly iha 4 to 1) *430 00 JAxcrttm Com tor SI.000.000.00 ConttrvKflan Work "oiai Cat* of a.oioet--*1,000.000 Of wn.h laoar Amoann Tp--*300,000 which 3! 52.SO Hourly Iota (aualt-j.200.000 man haurt Area anil Normal la Construction *43/1.000.000 aip. hit. Aoeidanfi Normal to 200.000 (xpaturl Haurt mf SI.443.ft 'J t. man at labor tfontitm Oiraar Can of Each Motor Infwry - $300.00 MoUlcal + 230.00 Contganiatiao' * $7 30.00 Oiroct Can of f Major Injuries *f ($7JO 1--44.730.00 Indirect Coar****4 a (Direct Casts I (14,7401 **27,000.00 Oiroct ana Indirect**33,730.00* ** Catt of Acadonn far SI.000.000 Conimtetlen WarkaS33.730.00 tm*4 mm l4mm Aoyfi--lit 4m*. mMV. M *.) liimil * mu g 1X40 --Ut_.M40.30 N, It >HHim **a*ll*4M lll f '*! .--*(+ Immt rKttT l*M i l H4M HtM SOMI lAffTY SNOINIftlNO CONSTANTS I. An "Adauwata" program .... .,/2 of of payroll Tima, lab. aguipmenl, (what they will buy) 2 Oiroct ana Indirect Isuei i n accident catot......................... SI Direct to $4 Indirect OUT 0912296 DU 029827 Section l Part 4 Pag* 1 of S Savingt from a arep*r program .............. .....$4 iav*d if $1 iptnt (min.) srtonnl l*agir*n*nti for e storing joftty ............ . t for *v*ry 300 *mployOM 3r**liOOVrn of fh* unit aoilar for t*fry com iof*fy alarii, 3% oauioflunr. 10 tun# for *dgottonal m*#ringi. Satitfoctory minor migry p*rformanc* ............ ...--l?a oor wx (71 dayi. Zro minor intgri*i for roo long a hni mould b* a mattor of tuiDKio'n implying-- (nen-rtporting). ASIC SAfCTY 04GINI0UNG TOOLS ANO TECHNIOUH ' P *. = No, l f a. x 1,000,000 xp. nagrf 5. I. ~ No. loir dovi I 000.000 x*. howri 3. Fr#auney of rmindr%m- --Tool lox maotlngt Suporviiory mootingi P*rlogical ! w**kiy; (monrhiy) ly*arly) (quarter y i (on.tht-tpetl PumiwI Protoctfy 4. E*uipm*nt covarog* .....j. . . . . . . . . . . . (Shoot. Hart, Glov*t, and Gogglot) 91% in 90 doyt 5. Violation* Propuoncy Katoi ..................,V.P.K. = Na. V x 100 fore* Violation of plant rgiot at viamrod on on* inipoetion--Violation por 1 00 I mon during on* "viwmg ' Safoty ihould b* run Ilk* any good butinott ihould b* run, In that w* ihould know at all tlm*t--<*t, p*rfarmon<*. Khadulo*. planning, and rotulti. ' vi*Mnt * <"? 'innin m*i*HMi, %* nMilnit--ftll*>< u *y Mly lw ' # *an**. 1 DUP 0912297 DU 029828 out 0912298 | Seet;on l | fert i I Mg# 1 of S HOW TO BREED OOUAR IttLS WITH ADEQUATE SAFETY ENGINEERINQ i. A. OE IUCA. DIVISION IAMTY IUMSINTINOINT (. I. du hoi^t da Wiwim A Company National Safety Cengreet -- IVJO lunaementat notien of lelblimarely making money outset! immadio't'v going mi# ia#i# kinel of buimois 10 moot ih# money. Safety n 'n't gone v an# semewhet I# this #y it rarefy rneugnr of, and basr not loot#" af. at q money.meting activity, at laetf maator at and-of-ihe-*ina ai# canc#m#o. Safety, n# "making money ' at will 0# irtduaed n 'tut eeeer whI b# tr#oi#o on tno bom of iaf#ty preventing a l#u of monty. k# ail eractical purposes. since safety it somewhat of on indirect obleet *o n# etmcieoi (ool #f mamtfackiriny proavet ot eontrruoing buildings or 'vnnn. preventing i#ii it the soma o# making mercy. It itondt to r#at#n that iH# pot# cart vendor who hat in# street tide of hip eort run into end broken freoeently connot moke satisfactory not profit on the tale of hit applet If ih# money n# nett hat to g^ far roaoiring a left wneet on hit cart 'tmeafter-time. I hope va can ogroo, tharefare. that making money at a armcioal aafeettvo, end prewanttnp a loti af money, intefar at trio mfeiee et latery i concerned, really berh add a ta tha tame thinp. The prior considerations ano the eionnmg which poet through the mind of any enterpriser comemo a>ntj a oreiect, or the rwnninp af a Putinett, aiwayt mciudet tome very banc coniiaeranant far monetary outlay. tunning the butineii af tefety in any organization ihouid be looked upon n etactly the tome monnor at rujusasg tha primary butinett. or any other im portant function af that Putineei. tvary deportment heed hot the retponnbility af eaeratinf in tuch an ononemlc monnor at will odd to tha overall In come, rather than la detract from it. Whan Safety Department! era by prior intent, run on good butinett prlndplot. imgo ecanomiei. and tharefare. >arge savings can oomua. This it tha sacra at toying that tafaty It helping to pro duce a greater net retuli In tha enterprise, which It the tame at toying helping re mate money. I let in look at a number af Itemi which If ceittidared in thair proper chronology, can lead ta very Impatient econoinlet. These result In safety being ot toast a leu provenfive venture, rather than a burden ef cast. ! A property run safety ergoniiation. having been put on notice 'hot a preiect n ta be started or any venture it to be entered into where men. eouipment, end matarialt dfe te be Involved, thevld Immediately sun.tr their side af the problem with reference te the procurement of safely tau-p- ment. safety faeiitiee, and tafaty ptrtannef. Ccenemiet can be effected by prior Haitan with at least safety eouipment manufacturers regarding type. awantity, pried, and delivery af orders af eouipmenr, tuch at hard han, tfsaat. gloves, eye prorach an, ana many af rha ifamt which ore procured in latter euanriry. volume discounts can be raauaitaa and freouentty had. particularly if tha pre.act is unusuai m utt, or if thara ere any circumstances which will a<<ew she safety eng,net- DU 029829 Section l Part S Pag* 2 of 4 k* t*l*tnt*n hli*t*lf *nk InfiiMnc* rh# vendor t* giv# hit *urehai*t whatavw !*gttimr* c*ntrd*rr<*ni r a*tubl* end piawtiki* in tn* in teract at lower coin ink timely dahyary. fatly an* premet d*lir*ry can in*ir*cf1y affect e**n n* pr*v*nt len*t ay th* *t*m*nr*nr fact tht rh* **uiom*nl will h*v* h**n in uta n* there by c*nink*r* itt ihr r* th* back abjectly* at *r***nrian af ccdcnt t*n. Centibar th* matt** at rh* *cacuc*ni*nt at tataty pftonn*f who ar* <e oaarata with th* taf*ry engineer. T*a frtauantlr, and* from th* feet 'hot many Itnauoiifiaa eartont ar* I*i*ct*e, th* rat* ar which that* 0*001* ar* hir** it *ft tali* *cnaniy in that t*on*r r latar. if rotuitt ar* n*. th*v writ coma out of th* fa that guflifiad gartaanat wat i*t*t iuktityt*d. Oualifi** **ri*nnai *aat not work far iaw way*t. th*r#f*ra, ma*ay can k* iay*k by *ayi*g highar ratat to auaiifia* ***i* in th* firit inttanc*. th*r* w* not only evai* paying rwa t*tt of h*tp, but tnar*ayr fin* thot a f*w auabti** p**pl can *a war* bn* *attar wart than a largtr number *f un*g*ilfla* mtpacrtft ar h*lp*n. M*ny can b* I*y*a tat taratt af th* f*n*r*l *ff*etiy*nt *f all "m**tingt' an* all "Hat*' ut** far aaafMft, if that* maaitngt ar* planned r*gulrfy ta hit a atark an* gat * jratult. rather than t* hl* than m th* light af bapaftil aaatrlbutla* fa th* avarall amatghert af tafaty. barhapt th* matt highly aaablbutbtg Ham ta tha fatal af tahnngt in oraaar ty **r*intrlw* tafaty *n pi*--ring,' it th* **tti*a *vnc* n*iyti. ait' cuttian. an* li*pl**i****tt** *f th* inigranc* contract *ginning with me* atllok faetar* ti a. Intittone* an parfanaanca rating. b. Intataaca on r*tr*tp*cttva conJblon dauta* in th* intaranc* contract. c. Intittaac* a* tha ptogfda* far tcplar rapuctlan af tha araonum reta on parfamanaa, an th* MM# JV#(#6t #V## pfi#f to tha culailnotian of the ircval "caloapar year''. | *. SmHar tareaaiag af tabcanfracfart' inturanc* thal* ba make ta that "gaalifl**tlan" by tubc**woit*n will I* part ba th*ir aatamng aati*aratlan bpiai at Utah: law ca*t Inturanc*. Th* nt*rarit*r alwayt pay* far tha intora***, W* manat What kin* of a luhcontract may b* lavahra* In lha #y*r*ll agreement*. (von altar Ik* *tor* umabil an* *at*labl* typac at Intyranc* *gttt- moat* ora implantnote*. tha Safety 6*p*rf*t*nt hat mar* aaportunify than hat baa* raaliaa* In tha pan, ta kMP >*ut. a*igtm*nti, an* eempra- mlta tarMamantt to a minimum. with f*im*u an* luinca by tha opplico- Man aft ! a. A pra*atarmlha* policy an* apraament with tha inturance camart at ottuniing a "itfff uppar lip" 'abput epatpraatit* tttl*nt*nti. b. ly rogwiriag dpetort w*hin lb* prgpnitahan at eutti**, 'o mac* "pacific *lagn*i#*' at wall at "tpactflc declaration!" af eih*r attooato* m**icai irrvatv--wnn. J e. ly warkinp ci***ly with tha Lapal 0*aartmnt *n r*al cat*t tc coroiaat* th* madkal data. th*!abt*lut* tacit, th* legal fratitt, if any, an* th* what* "ball af wat" t* that awar*t ar camaremn* trti*m*nit, whan may ar* net! totally avaioaal*. at* paid an 'n* i DU 029830 DU* 0912300 Section l sri 5 Ut 3 of 4 Bom of 'Ml equity, tpecific conditions, t pacific cuiodblllry, and pacific damage. ' >Ml or alleged cotei ilieuid net be tottiod er comoromtsod eut of conuemence to me insurance company, <e the Legal Department, to me fleeter er tome medial coniuilant, er even out of following me goner#i trend ef eur timet attributdble le the present day toctai canicieutnett, er socialism. 'whichever eists today, te the point where eauiiy ana iutnee are out of balance, whether in favor of one ude or m other. j 7 >e obviaut tavmgi item we lyove left for fait because it naturally is more 'eteent eie man any other factor `or tavmgi or testes. That item it the "vlt' of Occidents which accrue or could accrue versus those wttich we prevent at ceuid prevent. | ">e 'oregome eereg'oph infers,] ef course, that in he specific matter ef occietmi or no-eeciflents . there it the banc problem ef effeenteiy end feelualiy prereniing the accidents. 1 if the frequency rate ef the industry that you happen to bo in is 10 or *0. then obviously you may not oe ludgeb at doing any Smd of o eb unless year frofluency rate indunry-Ser-induwy would bo samathing along the lihet. retpec- nvety. ef 2 or 5. In the wrifors particular industry >ho freauoncy rota n *3. We have corrected this unholy rendition in eur company to tha paint whoro tha freauoncy tote is leas then I end has been held so by the eepficanen ef ell the ehiieveehies m mis paper end incituaing many mare. it should go without saying that whether wo bo in tariffed in tefety wars ana s sreeer results", manufacturing end seme tweerieHve reswlt, or tome tuperietive eccampiishmerit in thelfieW ef finance, he er they, who achieve me most at who get the bast results, will achieve new pinnacles ef perform ance. will always work hardest, eiptere mere, invent new tectmlguee. and constantly maintain a philosophy pad prpetiaaiify of applied seat, test, energy, insistence, and an attitude that the bait it never good enough. When one who is in charge ef safety hot baste buttacts ability enough te ioperate end fallow tha above tublectt and segments ef this popes and their tupcendmg details in an accounting meshed, end with dollars te the forefront, anthmeticei figures accrue which feed themthtvet te the simple procedures at wetnemetici, namely addition, subtraction, multiplication, and division. It the safety engineer knows ordinary business method*, and if he applies mete is me activity that he is representing, which is the seme at toying, "if he Shews safety engineering thee he can. as seme of us hove beep able te do. produce butetasslike reports of rh# kind that top management will lend eye ana Mr to. When management hat this satisfaction, it will beget the Safety Department mate authority In the future, mere responsibility, mare suaget. and possibly even mar# personal remuneration then may now be me case. | It Hands to reason, like dhy ofberj function in business, every decision er in decision. every procMure. every part ef a program, every purenaie. every eipenditure, every charge cade, have in them depending an haw thay art handled the possibility at fruitful tdvmgt. This, of course, implies that praciicaiiy every move will be mad* with tho prior canvictiaa that t> shall be effecme, If it is effective, it will very likely bo efficient. Whan you hard efficiency, *>U 029831 Section l Parr 5 agt a of 4 row r*e# profit*, o* ?ooit >f mart *0 profit* 01 lh, *hOf# '* wf'Y oofioitfv o o'#won-on of 'on. n v* wo m]000: *>o attar <ou oocouto of lot tor aeetdomt moans tho basic oimnoto o( compontotion earn. 5'*v#nio of 'oit moon* (ho tawing* that aecruo from tnorougniy loorchod on au'attiv eonciuaoa eompramtto torHantont*. Sovingt com* 4rom oovanead diteuti'Oft and prior ogro*mont on -uttifiabo 'toioni *or strformanct rgtti * on mturgncp prtmium cost*. Iav>ng* com* from tfficionttvlrunning *h# tafotv oWie* and it* oortonn#* $o**gt com* ff*m tn# orator and #n*<bl# tcononic pr*urtm*n o< oorionoi orotoctiv# oouipmo7^t and otnor tatatv aauipmant. *wr* or* tovmgi mat eon eperuo duo to mo >'*totction svstom on pfanr awiomonr. *nien out of aooawat* lofotv managing aiona, can oo to 'foci'v* at t# otim.nat* iha format maintoaonct program. Savings con oeen** out of m* probation 'of " ndtroct coitt wmcft ora eontidaraPlo. ana ett but not oast tarings con accrua 'h'pggft 'ho uto of omy lanufei* practduros. ptvcsicgf rviai. ana br a goharai phiiotoanv that "paapio ftitawtd b* Mrfoty owgmiarad" raittar than only thing*, twch a* at(o martan, gar and baft gwarot. and tho purenata of itoa gap auipmonr. it * wrong t# tubirtfutt anty] fhaso. for whor shoot* bo axpocraa propor bohaviaur m paddta jnstaad. tho Aectdn* ero on aceawnt of p< ot on aceount of thing*. Thor#for* vOur Softtv SngiAO*ftng controls tho btnavowr of paooia. singty ono r groups rour Qti will oo lost, and your pvro brad'' towing* aoltart w*H bo mor# DUP 09U3: DU 029832 Sto.on i. arr a *09* I 3f 2 THE OTHER FIFTY FIRCENT i J. A. 01 LUCA. 0(VISION SAFVrr SUnXINTtNOfNT C. f. du Pent d# Nemeurs 4 Company Annuel Cestleductten Conference -- 1952 * YOU ->*' '6 39 Ot**d why !yOU Hov# Been bfOUq^* K'f todov. YOU CBuid om*' i"ior or vou could oniwCf 'eng. CHonees '* vow would amwtf tner*. nw -*o as -vton oy answering tnor* * n ontwer*ng inort 1 * t-mprv moon '*q> 'Ov would very l.k*y answer, wtnou? ony improper intention-- tilt OgC` OT' 1 999'**1 \ *0 J'C 5 YOU antw#r no cou-d idv vog ff wrong. On *ho Other "d^c. f* S '001 of whdf| mrgnf a# a my mi*a ooout o 'long ikiw( vu o'ougnt .n here to o influenced I90ffl '00k ng more tduOMiy and oi 'outfit at change. *>*ta ora. and mra nova seen. changes taxing piece around ut during tech on* of Pur pusv davi. n recant yaori. to rapidly r*9f a*tt more hen normgi powprt of ootprvation *9 *eep oirpest. At n.| point, tome, or oil 0# yion. or* probably tdy>ng to yourteivpa--`*f ho means thoto "ow WoatmgHouto low ore twitch biedt* . or 'If ha moons thoia raw Corona proof intuidtors ' ' No. I do not mean to infer that you nova o' ao* *0 win *Ha change > much technologies) improvement # mararialt or 'h# aowiowant #f your trade croft. Those things have boon omy a ina ? parr 0* me overall changes. Mott of wt * mu room today 00 not remember, or were not even hero *o ex* ?er>#r*ce oil of wa* ho trontptrao during each I the dost fifty roort. Novermo<ot, >f wo would, at wjs should. review only the patt fifty yean, even n a gtntroi manner, wo would, in doing to. have daveteoed before ut tne enormity of the change* which1 have token place <n such a snort period of time in relation to history. in only the lest fifty yoort--os o matter of Met. in iwtt tn# iotr rwonry years i|wo have toon our American industrial, emc and social lift totally transformed from whet wet oiweyt, feed er bed. a society of desses such os has etwayt prevailed m mere extremes in lurept end other countries, tg t uiftueUy dottiest society in the United State*. n '52. m twenty inert yean, ojeenditie*. good or bad. that hat prevailed n He ot'd among its peoples for eenrurtos. hot been greetiy changed by vrtue of me introduction of e number of tremendously forceful metenoi. economic, and toctoi reedjustmenrs. I need net take up your time in |hi mooting to try to impress you further wn the fact tnot since moto nottonlsl and international, and intor>ctou cnengas hove token place, then certein ly current business methods Nave bean n. fiuenced proaortioneteiy. which i it eise t# toy that construction engineering and monogement nave, pprnabt more then we recognise, eaen chenged Before out very eyes, without eir hevrng mode o sufficient oppreitei of even mu change. Since tv>> % a 1932 mooting for the constdergfion of the roduc*ion of *he coif of doing wort it it herely iilegmel to presume that wo ought -o *oe a good oat gr tn# things which cense he need for reducing test, to get down to esses n#w how mgnv of you hove honestly mode study ar calculate* of '* many nrong pies wn.<h ge fe meet higher costs in these days? for eiamo . 0912302 cu 3 2 DU 029833 Section . Part 6 Peg* 2 of 2 i ** 0f*itudt of 'eeoy i *1 octr-eien or electrical craftsmen or electees1 'oremer os compered with the seme person five years ego. fifteen yun ego. oa * ny v#ot ago* I* there the seme ieif*imeeeed spirit of accomp>isn. ***** >n DiMtKH erefttmpnsnip * w, es there wet then? Ana dees this figure con* '* so. hew mucnj* Th* oi#ctricten er eiectncai craftsmen of v#or* ego. Ike other tradesmen. probably walked to work or used m* f'tfcer fodov *# neei in a P'ymegth or o Chrysler; hit work is farther dwcy `'3" * hew# 'han > used 'o ee 'hirry years ago. ~h* reason it Is forth*/ oa ( met A*#*icq induttfot communications end 'ronseer? ore virtual y c< 9* *ow at cameered to thirty years ego **ha overage worser ,>ih #tt hardship men m `orwer ooyi; he hcs the comforts o' z b#"#' *0**#. h# *a teev>i.en ope megeonet et geed es anyoody else con `o* *'*' tu o>i knew but pose -t># question whet effect hei attter vm*o s*a eoi>er coneit ons don# to attitudes tet used *e be referred to ss ''wgei ' <er*tui", ` *r#r#sr#d * "b>ave wbr*meMnip"^^il these thing* %o# 'o de w * th# or#sent higher east of war* in progress os well as estt* wotes * or protected wen. wn#r#et your specter reetiset thet nene ef vow. or eil ef us together in this oow cannot change very wuch ell ef th# `ongoing, -t is. nevertheless. wv trreng eonv<t>en ther unless we. in our present positions. learn better re cope with th# attitudes. the oddities, <wd the subconscious mind of all of ovr co* working craftsmen, we will net gecessfully menage effectiveness in wars to ts mosimwm oogrte. which would, of course, be cost reduction *. hav# n# Ocwht thet eny me ell of ut can. wish 'new#e vigor, at w# "ov 3''mcv t##n aitpioyod in 'he pest, product precticei wers-e-eev cost <# duct'Oh haring re do with handling of our croft materiel end eduipment Some people in supervision in other sties ef manufacture, like yourselves, hed # preei#m of getting cost rteucttaij on that eeuiemenr one meteriel 'hot comi uneer your tend finally. You,] in turn, end* from handling that material again. <n an econamseti end time'saving manner, still have the problem of nfluoncing every hand during every hour of every electrical trodtsmen or creftimen that you supervise, an4 so does your geng foreman. Yeur teei#r reauMt that It is nat a natural aptitude ef tradesmen er supervision -n crotn 'e swademy oacome expert human anoints end esvcnoiogicat experts. Never theless. each leadership spot Injthe electrical oaftt must recognise this r#. tppnsibiiity n th# fpce ef all the economic end sociological changes in 'h# past twenty years. Me hat mare problems than pnctmg out circuits or imag ing out transmission. j in summary. I desire, es one ef.yeur speakers et this meeting, to *ev# rou with o crystal oeer uneeriteneing mat yeur cast reductien eppertuniti< only S0% on tne materiel and eduipment side ef yeur work>oeey >*#, end mar t '$ eimosr the extreme ef I foolhardiness net re recognise, or nor v* etfemor to analyst end eopiy seme ef yeur own proper influence 'o9'a m# human side ef cost reauctieh possibilities. Some, 'f nor ail of you. may at this juncture wonder why I haven t said e* tmgi# word about "iefety *, since I em the Safety Superint#nd#nr ; ~ov# auroosoiy o#<#t#d th# word "safety'* to this point, in that if w# see, de. ana gat tfectiv# agmon oenavtor nk# I have bee* talking oeout for the pest several mmutes. softly will be tfiert, whether you mm* ef it as sue* or not--#<o-s you aiwayi get satety wn*n yojj get true effectiveness. I nr . , ,, i^wP C 5.4 3 DU 029834 S.ctia.i . Part 7 Pag* ' o` 5 SOME NIW ECONOMIC ADVANTAGES TO FtOPRLY MANAGED SAFETY ENGINE6UNG J. A. 01 LUCA OMSION SAFYTY SUPCR1NTINDKHT S. I. dv Font da Noaiogrs A Cempony Fetfoieosn and Mtrood Stetsons Safety Congroe* Chief, Illinois, October tf, 19S3 Mr Chapman and delegates ro the 1953 National Safety Congress. ?\>i over 200 presentation* on various photos of industrial safsrv ot ""is Cong'tii meetings ana at amor pieces mrowgnout me country n me air !-*-# fMM Oy me. A| rau might uirmi, rm* not OOeemo very ODOri. out. 3* nevertheless. happjr to nv mil another occasion *n wmen me benefit o^ Our esoorranco* COR 00 reviewed for 'he Benefit of othert mteresrea Vou con *el from your pregrajm that i am not going to toeex aeouf lofftv owtpm#nr participation, tht hoxpfdi of contact aormaf">t. statistics concerned with minor injuries. or any other of the `X" number #f Possible luoiecfi of a Safety Congress. I am going Jo try to trick to the cnoson subioct. ond that s. mo function of operating major focftmotfot Having to do with monov. large tumt of money con, or hove boon wotted y emission or failure to sufficiency 'ford mo possibilities Of methods which will provide more meneiory icigi tnon many of ut have heretofore conceived or factually acted upon to pro. duco. i am assuming, and I heps corrocriy, that mo lofty elevation irom w*h wo approach Oiicuttion of '"New IconomiC Advantages 3>lw v* tr ' io for granrod that jw#U established. tentiote ana tuH;e*nr io***y arogrom ooos oxisr, w*ero yovjOro concerned, to ollew for rho improvement horg ooouf to be recommended and described. Subject 91 --*Miidal fiihoidftfwg o# Wsfy Igojpount for Volunto Cover- 090 of Depfoyooi d Nef Meceseory and. Therefore, not Sub- serfbed lo by owl |. Such partonoi protective oovipmonf os sofofy shoot, hord hots, and gloves, n particular, nood novor do subsidised since ways ono moons novo neon fowne >n tNo process of indoctrination of now employees to couso m#m willingly *o tpone. eacn on hn own, eppreseeatoly $19.00 for mis oouipmenr. four tpooior not. m tho poet docodo, soon mo occoptonco of this procurement systom to rho oxfont of 3 million doflort worth of sofory shoos. 2-1/2 million collars worth of hord hots, on4 in mo neighborhood of S1.IOO.CCO -or"1 of gloves. Thor which Is needed to support mp policy of non.iuondy n. briefly, os follows i I A. Tho ogutpmoM in ouoetion must bo of tho highest duality- > must be soioctod for tochngi choroctoristics igitobto to tho trace. <raft or ooerorion, it must bo convoniontiy on hand at tho time wnon ooe^otion begim. and thoroaftor. It must bo sold ot cosrjwith tht only additives being preoabie tree faxes, freight m, or both. Thoro must bo Comoony poncy. rwies ana regwlofions, fhp noturo1 pf which will putpmottcsiiy. and subtly ca > fpr me repuaoment o^ thie egmpment. Last, but net leost. -`we put* U 'llH I01 DU 029835 Socrioft l *ort 7 *ogo 2 of 5 `"tilt bo on moWgot uft'dorttottdmg ov suporv'fion of their fotpofu siDi)>N m ptrtuoding, toiling, or in whofovor diplomatic monrtor oot* ttbio. moko it `how to oot only got. Out stop, tho cover* og# to the monmum or! oil timoi. The workmen. thomoivo. or# ro oo touted to ooorocioto the odvontofo of teititotion in prtvote ownertme ond tho wheiotomenon of indWidooi proprietory ifttorett. Mow o euv rhi oouipmoot, wtton to buy ft, from whom to buy <, now to cooo inventory, |he ettobirthmenf of oroor pom*. oro all '''portant; Our or tho tomo hoo oro no grootor o burdon. nor oro **ete roouiromontt unUkO tho prooor "*n*lnduttrV' control of ony ttoctt of store*' mororiois. 7ho only potubio exception of non* luonoy on Dononpi protective oouipmonr it mo condition wnoro, oo couto of tho moftvfoeruriftg procott. a eentcuier tom of portonai ouiomont > consumed rapidly, unduly or in extreme*? short otnod* of tim by eorrottvot to wph omoioyoot oro exposed. onO for which condition m#r eonnor e# hold 'otpontibio. '* censtruetten opera* "on*, tuch it not ma ffo'plom, in mpnufoctunnf pipon, this COWld bo o problom, oicopf thot ovon in torn# operating pithtt which hvo corn# to my attention, tubiiditing tho eott of terrene! protective equipment hp< boon eone moro bocouto >* <* mo ooty way out for tho ipfety engineer and- twpeomion, rather *he bocouto of tho noturo of tho monufoeuVing procott or othor coodllioni. We'll toko our Iopvo now of tuijecf "Subsidy** ond take up compensation. Subioct 1 -- Tf* "SOW Uppar uj~ bPMay m CmixMi in Gam- ponapPon ftId amtala. 1 am Happily a uatmtad with Company of Iona ana honorabla itanding wa,a "grin, wall known. Tfiarafara.l Ilka fHa old ary of aur calonial ancaitarL "J>o toat without rapratantarion i eaarafa ay ifia policy ifiaf nn an niurad workman Han St Ova him, ia will ipand Jt.000. if naeauary. >a <aa ihar Ha gatt H. On iHa atitar Hang, wa would ipana i 10.000 fa maaa iura iHar a folia ciaim it naf Honored. TMa policy, a> you Migfif mnniia. Hat. and daat. idonar or lataf. irritata or aamplan fHa foratar mada of aparandi of a numbar af pgrtfaa Invaivaa. Tour'inmronca cdilator will bacana involved, yduri ana iHa anamay, far fHa pniltLnar will ba invpivedt madital man can ba inaaivaai ana fHa Siam Camponmfion Caaimiaaian at Cammiauanar, may ba invaiyaa. if Hat baaa mg abtarvptiao man In to* many campaniaa, imuf- ffefont attention Hat boon paid by too taw grauat at fa Haw mlt eart at fHa ampiayart ar fHa itackhataari' manay it tpantj ana wHaf it mart, ma tanOancy laami ta ba growing rapidly in tho' wrong abaction. Am I wrong in asking you, ma awaianca. maaa auatMantTj A. Hat ovary claim yaw Hava avar hoard af, ar ponanally daall with, baaa nanOlta ttnctfy an what you would tail an agurtabio basis? I. Hava you avar hoard al a chargo af "gratt negligence'' wHara, n foot, mete wot noaa an lira parr af tha employer? C Hava you avar anpariaflcaa ar known about any form af indifference or inaction implying incanronionca fp would-be or cauid-ba Kgol ropratanfotivai for tho defendant aatfldyor or for IHa othar ndaf 0. Hava you avar knawn af latat wHich, aftar luffWant invatligatian, and I with ro ompHaiixo fHa word "luffiaant ", Hpra inawn lattla- mant cataa la hava boon anfiraiy aut of lino in ana diracnon or anothtr? DUP 0 9 12305 DU 029836 ! Section i Mrt 7 Jaga 3 af 5 "** * i i"0w end 'M* I oroota~J prepaid that vou rtvitw whose *0ftiv "# njjrorct (jffiif utet whan fiit'camar odiusti a claim. if you coneiuda oi you t^ould *Hft h# net lM insured'* money, then f ft feetenOBta *hot '*# niured iheuid nevo mere votee than hat baan eiaeriencao >n the pair at >Q n0w >t>Qta monte* or* utedj eota for cose. t da not witn re gtve ma im. s^ati or mar corners of Woramen t liability Compensation do net snow *tir autmen nor da I wnn to gm# the impression that rhev ere without a tame af 'teeRtiQ'iifv m th# aogitoaia handling of the funds ter aiida for eempentetion nat<Ri'fr whr da taka issue with, in reference to any employer i 'epre* taatottva. ai wail at tome taf^afitt of hit insurance cOfnar't faOTasemetrtv \ sn *oo <*eeuenr occasion, eompremrse in latflamantt ev#<ve which ara oa*>"aiv amarad nta at a matter of convenience or o ma assumed hv* oo'Rn mot "J wt don t cofflsromitt. th# ultimata cotr will ba greater urtcon- difo<*aitv ' > with merefere. |a ttata that if a faw mere cotat ara cenreirad w>rn a '* mgra dollars and a faw mara briefs prepared with a faw mart "'tnt-vt nvatrigettoftt of *h# cote* to boc* h.< ua. end thouid 'hit ba dona tariT .* m* tttobhthmtm of o' now nta. ma ward wu gat around to talfith ntaratrt met th outfit can t 'ba 'token A contidaraoia amount of di. coutagemtnt it oraoarty enactid which vary definitely. #ven in thtta limes, cuff down oithenair. irrafular air inflated cairns consciousness and false claims Opportunity, in summeriiing this pent, I with to reiterate that that# comments heva nothing wnenoever >e do with valid payment* far valid employment incurred ,'niunes wnara iret honesty and energy prewati an bath tidaa af tha euexrian. Exit caman*ati**-<awmar insurance! Subtact *3 lolraapocttva. Caasprehanofua, Perfanaaiuo-tated Insurance Observation and eiperience hoa it that. evan in this enlightened ago, Ida many indutmoi employer* do not My iwffWant and Nmalv tttanHan fa tha narurt af tha miwronco coverage ggragimant*/ and that which it may m. whet it couid east them if mart timefy attention war# paid to datoiii and fluctuating eir. cusnttaneas. In ardor t# tavt tan Mom with this paint, it may ba tufffdanr *o max# tha faflawma itoramarttaij A. ftatvaatattiya mwtanca rata agraamantt can ba had but mutt ba taught oftar and. in many cataa. meat ba praatad for ayan.ta ?ha paint of ehanghtg carrtan. if nacaciory or odvitabia. Parfarmaitca*rattng can ba hod. and loonar than hoi baan rha ax* parianca af many <n tjta pan. >f raw Haa rha parformanca ana f you atk far it and oaf wait far it to ba vofuntaarad. Cantprahantiva unit elaitificatiaa rataa eon oa hod <n mora cotat man may ba ganatoiiy known tf thay ora miittad upon. in rhit lubiact, tha eandittaa natuirally holds that an amaiayar it in no position ro <nau*rt ar damand contidarafitans from his ctmor m any of thosa onesat af inturanca untaai ha hai tha pura. oaan and pragrattiva tefetr '*# of a prograM"* ampiayar wh|ia sofary policy, canaoanca. and ratuitt a* opnoutiy mortart of cJaor cut r\tcord and outstandma duality. So mueh (or mtwranca. DU? 0912306 DU 029837 Section l Part 7 7ege 4 ef J Sublect *4 -- Standing Money for Safety -- Oil--bioblo UaHtp. Twelve VMM ef exeenenct an nejlftc than 75 tmod. mrH site. end muitl. dollar protacti. umvortelly Micai* that an* can afford ta tpand for itfdfv an amount cpual la Hia rejdvctien In inturanca rata 4ua la good lormenet ciaarianca. Altar that. safety examaditore can incraan In direct preeernen ia ihe continuing reOwcilon in inturanca premium cetl: far uamaii, <* rha normal cast af Inturanca fere going aaaranan wet, at ana lima. 4 ft el aavraii daiian. and thouid tentciantieut accident dra**nHan functient atlsw lor a I rMuctian m muranca aramium rata, man that 1 % can be budgeted ana iHeuld be budgeted In ike allowable expandHunt far accident proveniian li It illogical net te enticiaate iba neat Immediate duetHan. and that el taurte. would be. what tundc era' raauired ia initiate ihit pragrettian of at* lain m order ia mate ana't arganiiaiian eiigikia for parfarmance raring. Dui auetnon can be antwarad at fallawtt In na cate, during me 12 veart taenence above-referred to. wet' if ever neceatery ia taand mare than anaheil a< l % of paytall datlart to get very rMienabie accident preeanHan parfarmanca nartad. In tummanting tbit tubiact. ybut ipeetar lake* the Hand 'bat it it practically potttbia ta convert 25% le 50% af Iba new apiiHng inturanca expendituret ta accident prevention axaadilvrec vritb adMvate and inaeiy management af Hia functient detanked in iba Inturanca taction af iblt paper at a Ifacting the ceeditieni detormmiog Iba llmllt or allawancac far tne maximum tafary budgaf. Now laf|ut look at aaa atfed af "tuppiy". SuMoet at It taamt inta. at tblx paint, ia advocate far lefety wark tba advantagei e* eentveiitanen onO cooralnatlan mja wulti-fleni aaoraiian. Die benefiit af eantraliiatfaa ore wail knew canuderariant In Iba managaaiant af 'drga eampantat. Caattalliatlan af Hia above named functient, and to far at toftry wort geeenalty b tancamad, laadt canadtrebly ta taanemy In autenatet. control af tpinrdtclfam, rodeoed! aamaibig lavantory, ifanaardizattan af iduiamcni and motbadt, and pntvidat a touraa af dlracdya canetl wtikh it abtekiratr Inddptaaablt wHata entflod ea--an ablecttvet calling far a moximam effacHvaatw era a--aad arjradubad. Da atntimlliaHan hat itt place in many management ectleWee. even la tame tafety fwnctlaati bat It It not advitable in tba tubfact wblcb tblc paragraph conciudat. Now I will take up-- tabled at -- ibanaory in (Ha uae of Maty Ptreeneat Bfrcrt and ladkmct In dayt gaaa by. wbara full-fledged tafety hod been alacad in eeerotien, porficuiarty on larger alaatt and larger eemmictian oaeratiani. It wet net uncommon le bove a bred of taferyjend four, tip, eight, rea or mere tafety maectert. or etberwite nittallaneaui emaieyeee. in e tafety deeanmem. Din farm ef uta af aartonnal and orgemcation bat boon found highly inefficient frem the irondbamr of bath direct catt el well cl tba mart imponahf cenudarcnen af influencing a tetvlt. Tba etiange we hove made it. Aril af ail, la hove elimi nated kdth the tbla and the office ef intpectar. The HHe "Intpectar'' in tefery wart it ptycneiegiceily abiacHanaila. In tba tacand place, ana earn tat of gtMier camaautnca than tba eradication at "Intaacror", it the primary ute of all lavait of tvaarvtiian in tba place af intaadan. Tbit, at ant can eamr 0 9 1 2 JO J C4 aa Xt5 029838 Section l hart 7 hageJ of J tot, it mo way safety should hove aiwoyi been set up. tinea sofetv it luoer* vision i iae. and wa nova aiwavs boon wrong whan wo nira extra paogla re so sort of supervision's iob for thorn, with eonseouent leesenad effectiveness. The ottooliihmanr ono elocement of one or nroro inspector! it the oaiy road for monogement ana the lofoty director. The hard, but bettor road it the reed 'hat ihouid have aiwoyi existed, eni that it. to gat safety integrated into 'he ~o'tt rhreugn, and By, eoen aehaleji of tuporvitory lavai or the time ono at '"e oiace wnere me warx ono the exposure to accidents may taka piece. SUMMARY t would not surprise me vary much if the subiacts so llmitadly covered in tt*r* eraser.'onon ore. in o number of details, nor clear to some of our listeners. 1 tn , ,) .wo things are indicated which were anticipated before lertmg 'nis materiel. One is. that same of the listeners may net be associated w'h. oi vet. what are considered th'e better, the mere complete and the more thorough, lofety policies and programs. The only other possible excuse far misunaerstondlng is that your seeaxjsr foiled te make these relatively intricate luotects ctear. If the latter is true] we will proceed by inviting you te ask Questions from the floor so that we may have the opportunity to further clarifv these suoiects and satisfy you. Du* 0912308 DU 029839 5#<f'Cn ,, ?ort I t MiNTAl DISTRACTIONS t. K.j Maun. District Supenntendenf L I. aw bent aw Namwwt 4 C. Ou hem Section, Notional Safety Congress 0CT04U 21, 1*57 ** in July. If JJ, a milestone was reached m me Safety b'ogram of Con. i"ucnon Cirition of mo Engineering Department. At mo bteiect Ms-agt' i Conference that mourn s'eecnien wot reacneg mnich I believe. n 'iti ,,,,l oto fgr-rtachiftf streets ijn mo snfirt held of softly. T*"t decision oi rs tof m1.morion a comprihonsiva attoce on rlso nazoroi ereoroO by iho occasional monrwl and omosianoi d.siuraenett of worsen T*o ol ! a lrowdie|thooting oaaratian n mo held of human ieiato-t aaplioa ta iwfory. In essence, it wai an arromet to got fortmon ana tupervioit 'o ktta iheir tyot aoasoa ana thost oars to mo grouno for >ucn oo'tm o sec Oonr motors ai developing illness. hangovers, fanny rawt, financial *rouBle ana plant ana fancy jiltori af all kinai. Up ra mat time, monral distraction wot an intangible factor tomonmat rortolod in acadent iiweetigaflont. but moro ofton ovartoottd While on tngigtto s pre-ocaipanes with voting partanal dilommat wot rocogmzoa s> hi cone at tamo aeadontt. It reeatjvaO no farmalizoa attention. rhe dacitian la taka a poiitfve asoceacn to theta erooiomt grew out at o realisation at mo conference that if continwea orogrott wa* *o oo moot 'Dvfl'S perfection, the nogiactoa and iitllo.unaornood hold of menial atficitneitt would have to te ttwaioa. J What was toadad. It wai ogtood. wot tome g-r on the praaiam of how ihato changing mental artlfuaoi of omployoot attend their ley-td-tfgy safety twatanau and general efficiency. It wat agraad that wo had much ta loam m mit hold, but mot <| hold out me boot prospects far safety performance imptovamonl. Our Safety Oeeertmeat wndartaak careful analysis of this many-tided eros ions end in January, IfSd.jthey inaugurated tha Menial Dlatsasiteiu fragrant, the oooretion of which I shall do my Pant ta describe. first, a list af one-ward descriatlons of typical menial distractions ores mace up. The words in this list Imnich became known at the 'tig Worst--*e'e made the subiocsi far ddcuttiant thraugn tha line organisation each mam. They eertteyeo the distrecttd employee, pre-occuaiaa by anger, merry see at confidence, ticknees and the many other personei troubles tnot from > me to time piaguo ue all. I These "Iff Worde" became terminal points from wmch born dneusno- c-s practical epplicatiant eouii spring. They covered wnoi mat connas-to -t most fruitful avenues far safety imgravoments. A few of *he ~orai c*eir mere: eentuseO. temperemdm. pre-aceupteO. ongerea. "tC, * jrreo srs Inattentive. You will nance that each Oescribet an employee mho -as t mind an something other than hit iefc. In practice, mis phase of the program worked like mis each month - : vision Safety Office took one of those words, explored rs various eppi ij'io-i X>\3 029840 Joction l Part I t%ft I af * in tna haid of mental deAen<:ei. and 'printed tilit material an cafSt. 'hate eordl wor* than antriputod t oil mat! in tyffkiont auantitiai to oarmtt on- tnOution tn oil tuaarvttion. j Than. bafmmnf with tho Paid Aotoct tAaneaw and aantmain* thraufh the tin* oroomtotion to oil foreman, and from the* to the man, diteuuiont on tna lusioet matter of thoeo carer worn held! Thut. everyone from the tot down became familiar with mo 'Ilf Ward" of'tho month and itt aetubie application to nimiatf or hn follow warion. lo'irro no--tovl-ieorcninf baaoina tho Wdor of tha doyl The racona ohaio of tha prafraat urfod foramoa to tiarcui good iudftnanl n ma otooomanr of amploveat in fatkl whKti woro in teediny with tnoir man* tot artnuda of 'no momant. TVit wot dlroct application of tha "Ilf Ward" >o inOmOUOl caioi. laiod on >ha oitumotlon that ooch man i itata of mind it "Of tho looio mrery day. it 'omindod mo faroanoo and tepdrvodet that atonti ocarr or dhwdana artoo off 'ho tod which oftao profetmdly!dittvrfe even tho moat woii-boiancad momaor of hta sow. And It fdtdtod tut that a man in o montatty-diahirbod condition I no manor what iff cataaol it a hoard to himtalf and to thaat with whom ho workt. | Tito o'Ofro* tomiod dart to tho forOman that tnaiant omorionol dlitvrdancoo imaair any mao t entity to aoMaoarrora, and attoa aawaa him ta ho aaoeiaaa or e*n raokioat. dot at tna taato omohaatood that many leat-ienavt trawotoa aro onawfh ta dithrrb tho am<ational eovilidnym at tome eoooie. it wot m tha roalfo that tha foreman o callad upon to oootcua ipeaal vtfiianoo. Thu tort of tho oroftota omhroaad the ohytical atpoera at well ai tha mantal. for inttaoeo. a men who hot rot rotamodi to work attw natottoliurton uiuatiy It not u# ta amr ihyihdl), aad It it ooaomoo tonaa ta aioifn hia ta llfht duty ttaffi hit ttronfth ratornt. ltd thd aaantfla thaold hovo boon ahalain ta any faroaran or maarvitor. It wot tha mara tndtla ryoa mantoi or phtUddi dateancy which Hta profram aimad ta anaatm*. And dwrhtf tha caaria of tha prdfraaTt hrtaf ailttaitca. I am hasay ta toy many tach daddanmaa wora toattod and diract ramoaiol nation takan. | So. ta ium*anw-Thle tacand photo of, tha oraram eancarnod itaalf with taakmf out tha man with a drahlam an hit mind, Andlny out what that proalath wat. and halftnf mo man And a talutlan if paetiblar than, pondinp thit taintton, ta attifn hlai ta a typa of work In which ha would ha Ioat lihmty ta inivra himtalf ar arhart. Tha third ahata of Hit prodram. aadmariataiy called "Ooaratian Mutl". look the ohiiotoohy Oohind tho twooninp end olacoaioat phatat, luted it with aaMMf tafoty protadoroo and fdvo if ddy-te-day urfoncy. If id actAnd that ovary faroatao and Wdarvltor thawld earafully lank aver each man at hU oony ooch mominf to too if ho Iddkt AI and ready far work. Than It dvactad the faramon to At the ddrtf mdatOar to tha toak which phyticoily. aontotiy. end omotionoily matched tho man. fait tkoarionce ana record of tallooiiity wora alto ta ha takan into eaceunt. 3VP -512 DU 029841 Soerion ; Pen I (age j of 6 And. Pnelir. t spociflod that eoeh mon ihpvid be given ipocthe ano odeauote salary instructions for eacn task in accordance with eustmg procedures. Tha arogram suggested t the foremen and supervisors that an* m#rhoa *or discovering the man with a special mental or physical condition consisted n cheesing with the man to discover the "true" reason far aatentaeum Ant tn.ng n tn meffiing an the ;day of tha employee's return from absence. New *e give yaw a batter idea of haw sregrom eacratee. 1 am gemg fa 'tad -o you yortMtum, satat typical reports turned in py foremen at various sites. *** bait tab placement funettpn this weak." *hii foreman reports. "wot wtih one employee wno wasassigned to ware with anatnar empiayaa in a bussing. ^>a ^mt employee * wife h#d had an oaoranan Before no itartod wart here. Ha said that the would never aa well again. He nas ftva children, for wnom * *as to ceok o/eafefast eno prepote *er icnaal before ha camps ta wen. And. ho hd ta take eata of there and da the nousawarx at night. Ha one has ta taka cart of his Wp, because ha cannot afford ta hire haip. Ha said h# didn't know haw h# W4f ever gat his madieal bills paid/* "I assignod him. ` tha foreman continues. !*ta wars with anatner emptayea who alia has a targe family bacausa l faff ha weald ba better aala to undaritand tha ftnt amotoyea s preetem and would taka mare interest In trying to help him. Tha hrit #mpieyee is warding hard|and seams more cheerful than ho was.'* Haro i anarhori | "My bast lad placemans function this week was w>h ana amaiayee we was assigned to hoofing backfill to tho new parking lot. I noticed ha was or v. mg his truck tea fast and was not stopping ot ttoe signs. I stopoaa him end 'piked ta Mm about it.| A short time later I nanced ha tailed to step at *h stop s*gn before driving pa the highway. Whoa 1 mod to tolk to him aoaut >t ha said nor ta batttar him, that naftady carad about him. (Milling met tom*, thinf was wyong, I atpitipad that I was aaly trying to Haip him and if same* thing was worrying Mai' 1 would like ta snow about it. and that th campanv would also mo iftraratfed bacausa they would like *m hole him tea. Ha toid ma hb wife bad TV and 'had lust had ana long removed and was gtven a 20-20 chance ta Ihra. Ha sold they have thrao eftiidren. and that ha washao and ironed and worked whoa ha gat homo at night. Ha showad me a latter from on attorney far tho hoebttoi which was after him for tho $1.200 hospital b*ii. H# said ha had axplatajed Ms flnandai condition to the hesertai but t Sun t do ony good. THa mWa woe so upset, ( immediately reported tt tp the craft superintendent and safety sngtneer. They eailad him m and discussed his problem with him and halped him tp get his problem straightened out. ue called ma at homo twice aftorweras and laid me haw much ha appreciated our help.'* 1 Tho Plold (tatact Monagar tent a note along with this one, eioiom-ng *">et the man was ancouragbd to talk ta an attorney < e friend of the y> --end osk the oftamay ta expiain tha situation tp the hotpitoi end -sto make orrandtmontt for! tho bill to bo potd in o manner satisfactory * ml parties. DUP 0911311 Harp's another: "This involved o man *yho was assigned to light duty because s `ere-an was aware of the focr that Ho had parridparad in reteua wore me i-gM be- DU 029842 Stcfien l Port t Hgt 4 of 6 'are wftn a 'omoeo Nod struck Hit homo 'own. He h%4 r*#rt4 to work no corning fon#wi*g rhe big storm itt ,wti hrod. Aryut aM emoiftW wbsot. moved Him from n.i regular duty (on nightlnt wort I unm h# hoo cgtmbd dow* nd wi ebi'e to grvo hit full otfontion to hit rgu* >or >00. THis oerton jndoudrodiy (food the man from miurmg or ere* killmg r"miptf.'" "hire i another cate in whieh e craftman wet hired 'o perform work on iritt cotumnt. whin >he won tosorted far Were. hit foreman "aticaa mat he mod two ana distracted. Ha atilgnodj Him to wort m the inee where no -ouid -o' oo mooted '0 'ho hoiordi of high work nO aim ho cautp be naif : oio tefutmv. A few dav lotiOf, 'hit non collapsed wniie walk- mg from iha mod. (uttering Brunei and eutt about tha hood. Had lha faro- man n -hit cata soon ii perceptive, this man i biac>-aut unaoubtodly --ouifl "ovo nod fo'al -etuitt. ! 'h>nk 'ha 'oramon m each af theta caiat loomed ana thing, if nothing also --">oi ' ! and cantidaratien ara ijika a 'uobof bail. They atwayi baunco back to rou. And I would fay tha araaram had tuecoadad if It did nothmf out noto ut all roollxa that ovary man hat hit orapiams. and that tomonmot orpaiami ara lariaai onoufb to warrant our attending a helping hana and a lymparharle adr. | What has boon our pjtparfancu with tha program' Oaat it work' lafara I antwot 'hoop auaoftano. lot mo toy that jin any preventative program Ilka mu, r 'akao nma tar oipanorwo ta anwnuio'ai but I fool that luffWont Hot hoi now vtootod to weluatv it In 'ormi of eoeoeipiIihWinn to dato and at* paoaiioni for tha futura. TV o proaram hat gtvpn ut all an "aworpoi i af tha lymptotnt af mania! dii "achoni ana wp hove mada on tha oroolo* af K*w aatt ta handla thorn. It hat given ui draatatit araaf tha* aaddeatt ara cautad by paapia and diet tha ifwdy af paapia a tha kay ta Improved safary. It hat Oantanirratad la ut that rnanfomonf vitally Intarattad In protecting human Ufa. in avaidlag kumaa mffering and la tavinp manor, matt eoniidar ath man at an individual If otrrthlnp apgrooehing parfactian in lafaty per- farmanca it ta ba 'oaiixod. And I think (hit progrpm Hat brovipht homo ta ut mat tnara t a continuing naad far day-ky-day tcrvttny ef adeh man and haw ha hit hit iab autgnment. | Stetuticelly, wa can datact a daflnlta trank ta tna battar tide af tha cvrva. Takinp ail factors inta account, already wb can too impravamant which wp can attnbuta ta thlt propram. At a matter af fact. I believe Ihit proaram hat Coolly aahlavad a real braahlhraudh at tha tafaty aarfarmanca improve- mom barnor. | A rocont innovation m tho ovor-oll program it tho circulatien throughout tho Otviiion of 'oportt af "napt-mlw'' oeeidenii occurring on the tilot. irnmadi- ataty after they happen. Tfcaae rapartt contain a Ooteriprlan of tha "bed- dent", pertinent ditcovanat, and raesmmandatiam. Thar have bean tarvfnp a vary real purpose in matlnp all af ut aware ef accident pottibiliHet through rivid picturat af actual otponontp. | the physical tide af aur tafaty program hat boon with ut a land lima. Wa hara has a ibt af time ta davaiap it ta ill prktant tiata of high effeevonau. It n fn s o dna i DU 029843 OU? 0912313 Soetion . *ett I ago i of d and will rontom to a* tho Bom for our basic safotv effort, lut i 'o >tto thf 'A mi* oiooo. w wore approaching the point of dimmuntng *on,^rt We eouid oo longer aspect rwoopmg performance improvements ov me toss oerion characteristic of ho physical program clone. 0f 'oatization that further improvement in sefofy oerformaneo must tr+m consideration ol eoch on every man one woman m mo orgamxa:n os on individual, with individual ofooiomt was the key r tho door of softrv selection. Wo oro loamm that wo Had only t fgrn tho kor *n tho lock to 90t ao' soon. As 1 too if, wd now Hava ana foot in tho door, ana from nsr* on t w>il bo mainiy 0 matter] of pushing hard to ooon this door to oocorur '"t opportunity to completely eliminate accidents from ail of our oct>vr>i. To onofcia this oroffam to roach its ultimata goals. I believe w# must do a *ume#r of things. 1 Firtt, 1 botiovo, it should bl attended into all divisions of tho Company. Soconaiy. 1 boliovo. these of ut who hvo hod t-entering espt'ience tho program should tsert oarsetvei littlo hordor. How? fty sotting on csempio for others by being goAulitaiy intorottod tho welfare of our pooolo] both on tho job ond off. ly Having rho kind of positive onlhido that "rubs off* on ethers, ly seising on thoto eppJrtumHe* ta Oemensmte our fohh and >ts obiKtrvot. | tho B'ogrom This moons taking tint# to1 hot* othors whon nolo is needed. THU moont curbing our oms tendencies to bo ''pro-occupied" with our own problems. Thif moons rotating that tho othor follow's trouble*--*hich may 100m imsll to ut mi oro largo to him. This moons understanding that eamporaen af our own probioms with 'host of a moa further down tha ioOdar is no cansoiattan ta tho man .n itoweie. Thon, 1 boliovo, foromon otd suparvisort must bo oncourogod to bo nei In- torostod in ond symoofhosk; to thoir men's troublot. TVs boot not moan that thoy should kooo on hand a largo suooiy of crying towols. whar r dots moon is that thoy sfiauid inforosr themsetves onaufh it thoir mn to mow thoir backgrounds* know Moir othtwdos. proiudkos. Hobos. foors ana osp-ro* tians. ly knowing thoir non thoy will bo ooio to soot unusual ids s af nervousness. Bitent-mindefness. grouchinest or othor indications mot tooii trowbio. And. I boliovo. jforemon and luoomtor* must bo encouraged o uso thoir natural insight and intuition. Thoy must ba continually arr*to *o tha fact that soma man ere si#w, othors fast, still othors forgsHu . eme't wooigothorort ond daydroomert. shil athort warriors. They must as educated to tho fact that it isn't aniy iimitod intatligonca, personal tragedy youfhfu* cuboranco, or ftnonoiei worries that can *ewer a man 1 defense ago.-r oceidonti. it can aisa bo a phyttcal cenettton, such as failing eves*ght Door hearing, or ovon tho rundown fooling which accompanies a bad cats. Wo must all too that Johnny Jonas, tha carponter. who is obit. as* ora reliabta. lamottmos hat spoilt of obiont-mindodnott. w# "uif '*t"3tt also ho is o husbond ond |a fathor af throo ef tha curost sot you iw DU 029844 Section hart I hege* of 0 ono--I el the cnilkron > ilk--he it j not `himself" on the lob. Ho loomi >a so unctoaorottvo. grouchy, oak pro>aaauoiek. This la the johnny with * we mwil work gno live enk moke human allowance* for. Now 1 mmk wo must all coma ta tho reiusatfon (hat what wo art calling on our foremen to 4* it o largo order tor matt ot them. I know it would bo tor mo. So mutr bo rooky always to emtt them with a kithcult lituatfon. >o toco our minks onk hoam oaon. snk to aaoroack each praolem ot umeue In itieif. moulting e uniguo solution. finally, mo man themtofvot *>tt bo oneourogak to look on tho* luterhior or foreman ki a Men*, a man to wham, they can talk. They must be moot to I eel mar * ore oil gonutnoly intorotfiak In fholr welfare ana the welfare of their famines. % turn us. i believe, our ecoerianaa With tho mental distraction urogram maws mar 'ha reek to lofory is a two. way itroar. The slrtat ii trill unoer construction, but m time, traffic will flow tmoothly in bath keacnont. When each emoleyoo with a goroonal grablam knows ho can gor tytogathtnc ueOersronoing of his troubles from hit foremen or sugorvlsar, wo shall hove cloareO away one of lha malar obtradot on rho rook to safety torfoction. I most heerily rocemmtnk tho onionsion of lha srogroa ta all Dtviuent of tho Company. oup os;:3i4 X)\J 029845 Section l Fort 9 Fag* I of 4 SARTY IN PLANT CONSTRUCTION J. A. Do loos,' Dhrfdaa Safety Superintendent 1.1. *t Pant da Hmin A Co. In*. *afoty Sywpoihiw. Aowrtcen Oiaodcal Society Oitcot*: IN. Septapihor I, 1S NOTC: All flgurpp. statistics, easti, percentages, factual statements. and philOMohical or obitrinet statements or* erocrkally and Intentionally reflective of expariinco intoWng the Construction of 110 moior prefects, 2,000,000 ns 31 slates and 430.000,000 exposure hours. Sofoly, fro* definition*, connotates a itato of being, whereia no tigniflcont ditteitofvi condition* efeeund or, where no surprise ptiyiiool pain i* induced, or teeeodenly, where no diiodeyontogeoui or regrettable property leu is ex perienced. (Hero 'property"! Include*--facilities, ester*, end money.) Plant moon* load, structure*, epuipneet, power, epperehm, toot* and raw product* ter corrreniea. Including apparatus end veilidee far movement and traatportarteo of lona. Carom Min mean* te eessmhls, cut, tit, lain, eaesrvete. eras*, piece, caver, ted, paur, palat end petich what a men said "H would taka ta produce, for o consumer market, 40,000 ton* ennuelly". Obviously, if thorn b te be tenttruoion, there mutt bo o cansmmor. This constructor, I* not fwt "a contractor". It Is plus er mine* 500 men (fragile humen being*) screened into 15 grades er dense* *f oett experience er tradesmanship. losb man range* in attitude, eg*, health, stability and ability in aUnaet daily veriatie* awarding ta that which is defined a* "hemon nature". hiper mala what wa* dedned above as "pleat" Into what we* defined as "eamtructiea", pour la random veiemec af what wet dadoed a* the '`fragile heap* beiags", add vetia** mawraaiant* af weather amdMeap, dilute this canpaved llghtty with "geegraphic eecentridtiee" eeeerdlng te the segment at the nettesi where you went 'this phMt, thee stir or agitate the whale mas* far twelve to eighteen meath*.! Whan yae ate through, ya* will vary likely have aaa or two possible 'suits. They ores 1. An $1,000,000 plant "fojriy close" to ipedhcelioo, eaoept fart (a) 2% to 21% overrun on tho cost) os many as 20 oaaMant* per million hear* et constrectian, (300' men in e year end e hetf would ward 1,300. 000 hours I or 45 eempentebie accidents which (at S1J00 each) -- 551,500 direct lessi (bl one fatality far each two million exposere haunt ic) brekee er desnaged Jenterpceen' eeuipraent end/er aentrectors' eguipieent averaging 34,000 in this example* Id) Severe) months deieryin schedules alweye a eempnnlen ailment 'a general Inefficiency on any canstructiee hearing the teiltai* sock marks at aeddentt. These are invariably the cesdy preduct ef "time ditdpilnd" and "no Ptarale". DUP 09123IS DU 029846 Section L Part 9 Paga 2 of 4 2. Or on me other hand, you may hava $1,000,000 of quolity construction noth no man Hurt, no equiemnnr lattes and!a to 2b undwrun--with ooaration to itort ana to two months ohaod of ichodute. This in turn Buts capital investment to work actually ojr potantially to mako an extra 40 soy B'Ofit The conoitiont 'aci'ae as ova ora nor at all hyoothatical aithar whara rha outsoma was lavoroola or where it wot unfororabia. The big iitua. ttill too oral ynaarnooa. t that; whara wa nova "adoquoto" coordinattva construe* t>an leadenhte - novo order. diMipllna amd lantaquanl morale. Whara wa hava Sitcionna and morale. we have the snty "tail" In which a sincere and practical istatv oregram tie-coiled) con flourish fruitfully. The orackotad to-coiiaol < .-tarred obova and is thereby emphesized out of the author t ettmaveugutr .m me glib reference to programs -node m maustry no matter ow .nfant.ie or ridiculous or insufficient they may bo. Once "*e 'e'tile soil" kas been provided, then a chronological order of func tions officially ana seriously otliqnod to supartrtsion should ba sat in motion. This begins ony good safety program, there is no safety program without of ficial assignment of toeciAc functions la supervision, these must be executed an time by supervision. I One must not be mislead by the apparent time,required. or Involvement of the obova specified cendiftons end functiens in thdft 30-te-dO days is the proven shepe-uo time for oil safety on o construction1 job. What follows ihe 30-40 day nart-wb or ' blest-off" then becomes e matter of maintaining momenruei ana bunding qualify and solidarity in tha fact of mounting forces, mounting heignts. mounting structures and expanding areas. If recognition of tht salient managerial factors and conditions in tha foregoing is had then one con approach Occident prevention down into the rank byt la) "progratiiva delineation'' of functional rjequiremeats down tha echelon of tha organization, and (bl maintain a system of "high frequency remjnderitm" (manufactured safety consciousness) on individual crpfti end oil Individual parsons. Some examples of "progressiva daflnoatlen" of required functions beginning at tho weakly construction management staff meetings arm 1. Weekly held safety Inspaction for n Hip tpof Hqjqnd correction. 2. Notification to oil Involved forces that new electrical lenhce line* end lustrations are to bo onargued, or togged out, subject to the nature ef the enticloateO exposures. 3. Decoration of satisfaction or dtaotiefac!ion with arrangement, etdartneee ef materieii. Are hazards, excavation i to bo opened and barricaded and the nko. 4. Integration of spoedk atop or budding or precoeie safety requirements in tha written job plant and schedule*. 5. Sound monthly praventaHvo-mciintonqnco typo construction espsipmanl inspections. j 4. Etc. | OUr 0912316 DU 029847 I Section l Part 9 Page 3 of 4 $om examples of maintaining a "high fraauancy of practical remindariim ' on the individual include: 3aily "5.T.A."--a Bold connection far (Safety Talk Amtgnment), a policy reeuiring *ach foreman to give to each man or crew-- 'me speeBc tefery rule*, reauirements, cautionj or admonition relative ta rtiat man'i or that crew i currently auigned talk. Foremen mutt be held to this reavirement 'igtdly to the luffaranca of tame ditciplinary action or it (J.Tjk.) will not prevail dependably. S.T.A. may lake one minute, 10 minutee er en Hour. subject to the nature of thi talk and the lite of the crew. Weekly (IS mlnwtetl Gang Meetings-- (Mondavi, after weekend!, and not any other day for piyc|fiolegicet reaientl wnore the foremen talk >o *netr men on preplanned topics partially programmed by the Safety Engineer. 3. Personal protective eawiomtnt coverage, i e. (safety shoes. hard hats end gloves.) After providing iham on the site, they are disponed by in dividual islf-acquisition prompted regularly py immediate supervision. 4. Posting of iob signs, warding devices end the instoMoMoo of feil-sefe Bxlurts. 3. Etc. A well run construction operation will hove about 10 la SO lee el wferv policy procedures of a repetitive nature, two ta threa reeeeiag eammitteas. weekly "Gang Maalings", quarterly Mass Mootings, inesatWe program*. ; Coy- erine interim serieds of six re sixteen weeks) making perfarmmaae ems^erMen between crafts or areas, or both. ' A highly efficient safety engineer in any construction argaotgadoo end Interest himsaif adequately with, Inuranea, Medtest and legal caamdmraMooa. aii of those have an Important bearing on "severity", cleim-eeer radssadpp eed 'ehabilitatian of the injured. He] most have goad knewiedpe at fee esbev orefeuions to have the background with which ta allay as eeasael eftogod injurfes, febricetiens, exaggerations, end wild settlement camoramsem mdialed by tithes a waskman or (as occurs tea afteel the adiemer of Ida bmmranca Agency. tamambar the insurance Agency usee the nlisrpnear'l mamer--ihere is ne ether source. Construction safety performance of o typo which injured oeaa, er eafy one or two in 300, over on ll-menth' period roguiros the* id ad samammioa par ticipate daily at his echelon leva!. Inclusive, they era ip prdOT Construction Superintendents. Asst. Construction SepnrinSnndnnas. Reid Superintendents, Division Ingineert, Area Cngmnere, Craft Superintendents anj Gang Foremen. Me teif-respecting construction:organisation will do salary ^rh kptpfy out of fear of logisiafien, dictatorial groups, or autsido agnomen. Safety is a management function and should net be umsrpod by other grauas tor the sako of assuming authority, fopthor-badding or any orhv ttr reason. Management has a dear cut moral and economic abiigodon tp do <nre "right the Brit time"--rhpt's primarily whet accident preveaitop comes ham. Accidents, whether *e eauipment or to persons, era atomy* prgpf that 'he wars invelveO wes not being Jana right. This is a Olram radmmkoe aa super- DUP 0913117 DU 029848 Section l hart d haga4 of 4 't on or management in that, either way, i*a had or ponttitfad. the wrong method 'a ba uied or assigned >ha wrong him. lath of theea conditions ora tesponsiomry of management to central througn progressive desire to im prove 'na capacity at aacti echelon of supervision. and that upcnrtien in turn nuir ba tougnt ana required ta select and rataioet able daoonOobla craftman. Of course. nona of tha foregoing it aaty ta do. Of caurta. it can't ba dona soar .ght Of course, >t cannot ba bona without opposition. Of eourta, tha enterprise eoarti t eora--"a mould) if ha did--f just ho did--his colt of construct-on would ba at laatt 3% to Sty Ian than it ii today, not to mention -t 3.330 - oowi or tha 0 000 orpnont w 'enroll aocn year on account of conitruction cec.cenrs nationally. i [ DU* 0912318 DU 029849 Section M Part 1 Page 1 oM GENERAL SAFETY EQUIPMENT PURCHASING INFORMATION A. RIPE EXTINGUISHERS 1. 2'/> gallon water - pieaurized 2. 5 lb. dry chemical -- premirized 3. 10 lb. dry chemical - pressurized A 20 lb. COj NOTE: Cheek operating plant reouiremtnt; order identical types, sizes.! and make, for possible transfer later. Must bear U.L. label. Kidde and American La Prance generally matt economical. 3. TARPAULINS Use 10 oz. vinyl laminated material called "Hereullta" obtained from Webb Manufacturing Company. Fourth & Cambria Streets. Philadelphia. Pennsylvania, or "Vyrtal" - laminated nylon, 10 oz.. 21 denier. DROP CLOTHS Use 31 oz. neoprene coated fiber glas Available: Aquador Plastics, Inc., Lyndhurct, NJ. D. DANGER TAGS Standard "Construction Division" tag complete with tie string. Available: M&M Display, Philadelphia. Pa. E. DEFECTIVE TAGS Available: MAM Displays, Philadelphia, Pa. BARRICADES Warning barricades for Construction Division will be yellow polypropylene tape with rad stripe. Available: Southern Weaving Co., Greenville, S.C. G. SAFETY SIGNS General information: 1. All signs will be in keeping with Federal Regulations. DUP 0912319 V?3 DU 029850 t--rnai^msummmmmntm Miif'tjMHMMM asg-ilM:.. BUSMI Section M Part 1 Pag* 2 of 4 2. All standard safety sign* will be fiber glass. All signs will have "o'es on comers ana too and bottom at vertical center, with 1" -crements oetween centers of holes. All corners will be rounded. 3. S-gns wn" sunaard wording should be used to minimize cost jl soeciau 4 Su^co'd signs mav oe orocurred from M&M Disolays. Inc., 3201 Vaiden Lane, Philadelphia. Pennsylvania, at prices for ...n cn "e'e ~as been an arrangement with the Construction Civisio" ojsea on Division Quantity. SoeciiiCjtions Following is 4 onef descriotion of those signs maintained in stock by M&M C.soiavs. nc., for tne Construe non Division: No. C 104 D-105 D-106 0-107 '0" x 14" 14" X 20" 14" X 20" '0" X 14" D 108 10" X 14" 8-1C9 9" X 20" 8-110 9" x 20" Wear Goggles When Operating This Machine Overhead Work o Not Walk Under iThe Load Holt Cover No Unauthorized Removal No Smoking Asbestos Workers 3otiermakers ' B-111 9" x 20" Bricklayers 8-112 9" x 20" S.i.W. 8-113 9" x 20" R.I.W. 8-114 9" x 20" P.E.O. B-115 9" x 20" Sheet Metal 8-116 9" x 20" Painters B-117 9" x 20" Millwrights 8-118 9" x 20" Carpenters B-119 9" x 20" Pipe 8-120 9" x 20" Electricians - 8-123 9" x 20" Laborers a-124 9" x 20" Cement Masons N-127 7" x 10" Full Oxygen D-123 S ' x 7" HOT N-129 10" x 14" This Machine To Be Operated Only By N-130 7" x 10" Emoty Oxygen I C-131 14" X 20" Do Not Enter Without Eye Protection DU? 0912320 DU 029851 Section M Part 1 Page 3 of 4 C '32 0-140 \UI \ '42 \ 143 \ '44 C '45 C :43 3 147 0" X 14" 14" x 20" 7" x 10" 7" x 10" 7" x 10" 7" x 10" 7" x 10" '4" x 20" C" x 14" 2 '48 C '57 0 '6) 0 164 0 165 a 172 '0" x 14" 10" X 14" '4" X 20" 14" x 20" 14" x 20" 14" x 20" Hearing Protection Recuired No Smoking Beyond This Point Empty Fuel Gat Full Fuel Gas Empty Inert Gas Full inert Gas Safety Beljts Rcouired Construct on Area - Haro Hats Required Watch Your Step Idouole sign with nanale) incomplete Scaffold - Do Not Use Buned Cattle No Smoking On Roof DETOUR farrow left) DETOUR (arrow right) Oanger High Voltage ' rRASH. scrap, and miscellaneous CONTAINERS 1 Use any appropriate receptacle and identify with labels available from M&M Displays. Inc., .Philadelphia. Pa., w the following 'agenda: ' StOCK No. Lettering Size Color Background Color Message 210 6" Sleek 211 5" White 212 2" White 213 2" White 214 2" White 215 2" White 210 2" White 1" 217 2" Black 1" 218 2" Slack 219 2" Black 220 2" White 221 2" Black 1" 1" Yeiiow Gray Gray Gray Red Red Red Yellow Yellow Yeiiow Red Yellow Train Scrap Metal Oily Rage Clean Rags Gasoline Thinner Flammable Solvent Non-Flammable Solvent Kerosene Tram Cigarette Enos Oil Cutting Q ^ Q Transformer q OUP 0912321 : n DU 029852 Section M Pert 1 Pig* 4 of 4 ASPECT!ON TAP inspection tao* may b* procured from M&M Diaplay*. 3301 Maioen ^ane, Phriade^hia, Pennsylvania. The tap* come* m roil* ~f '-0 feet. 1/2" wide. it will be printed in four i4) aiffertnt colors witn expiration oate and month tse* Section 0. Part 43 for coiorsi DU? 0912122 vn DU 029853 Section M Part 2 Pag* 1 of 2 PERSONAL PROTECTIVE EQUIPMENT PURCHASING INFORMATION a;i yurcneses of personal prpttctivt equipment art to bt in confornance with tne following standards: A ->EAO PROTECTION | ' Suliard Catalog 70-502 OC. Fiber Glass "Hard Boiled" cao with Dihedral susoension. Available from any Sullaro dn:nbutor. 2 Aoex PG-2. Selmar Safety Equipment, Inc., 3arrington, New jersey- Packed 12 to iarton, F 0.8. site for 108 hats or more. a. SAFETY SHOES Stock, use Shoemobile. or order directly. Select vendor on basis of quality, flexibility, and willingness :o accept returned shoes at dose of job without restocking charge. All shoes should be 75 rating per ANSI Z41.1. C. SAFETY BELTS j 1. General use - Latex impregnated Dacron or nylon itype707 filament) depending on exoosure; fitted with single Oee ring and 5000* tested, drop forged hardware; dry tanned chrome icatner lining; tongue type buckle. Lanyard of nylon or Dacron rope. '/>" diameter, maximum 8' long (6* maximum if snap is ueaa). Miller 123N (nylon) or 1230 1 Dacron) or equivalent. Size order - 25% smalt (32" to 40"); S0% medium (30" to 44"); 25% large (40" to 48*'). 2. Special purpose - Same basic specifications aa above but with double Dae ring (124N or 1240), Oee nng in from for verti cal work (639C) or hemeat type for tank work *1020 or N. 0. CLOVES I 1. 0-0 styla RICO 444c or A/0 5X462 (short gauntlet) and RICO 555C or A/0 5X463 (long gauntlat). 2. Leathtr "driver" style! glove - RICO *278 or equivalent. DUP 0912323 DU 029854 Section M Parr 2 Pag# 2 of 2 EYE PROTECTION 1 Spectacle (piano) - Stvl# WO 60 - no tietahields Stv'8 WO 61 - flatfold sidesrjield Style WO 62 - plastic cup sideshield Style WO 63 - wirecup sideshield All 6.00 C -- Fiaail" bridge 46 mm eve w/4-1/2" spatula or 6-1/2" cable temple 48 mm eve w/4-3/4" spatula or 6-3/4" cable temple Available: Wilkie Optical. Barrington. NJ. Order in multiple# of 10 pair and w/ttandard eye/tempi# ratio and specify fleen or smoke f >ame. 2. Cover-ail Goggle Will-flex *1003 (Baffle vent! Available: Wilkie Optical 3. Spectacle# (prescription) - f-om American Optical (Use labora tory nearest to tits), or Wilkie Optical. 4. Visitors' Spectacles Wilkie GW 69 - specify witlj or without sidetfiields. P. HEARING PROTECTION 1. Ear Plug# "Com-Fit" - available from [Wilkie Optical. 2. Ear Muffs Delaware Valiev Safeguards David Clark Model 6-308 or equivalent. OOP 0912324 %m DU 029855 :?rpicAi porai mjuarrM*iorcirfltR*T'c*o*r or NOUATOtM. ACOOCMT BOaOO '!r^S\S^3SSMSvis!Sss* "t:*wv-*5-rvt:'S. s.ewiS.-JvwI~***c^c*c-7co-m*e* Section N Part 1 Page l of l e** to > u JM H Ptoeer ti mr DUP 0912325 } 71 DU 029856 a "1 Section N Pan 2 Page 1 of 1 MMM NJU*V ttWT - 9g.mii |Pf -- -- 'jrii `ju. " - -- -- , a**____ti ____* * * r-rfr m< 4* * < .ai U* J .U' 1 Kl)' mrrcr----- in* *mi wj yuw ''rcsnnsn DUP 0912 3 DU 029857 Section N Part 3 Page 1 of 2 fllTjTftE su*-** O* INJUtY tlPOIT '-Oai* atfxtst T 1 J .- .- -- --- --------------------------------------- * ` "** * ** r-- ' ^m m y ---- ----------------- . ~~ ~ - --~ r ! *. . 1 2. ' ** X t lltflll if uAlt -mm tcr*a f 'cm cm udmi *r ^ftrvietAa ina *eout.l TT TU<T"Z -HT* if cppl:ccUi ; D\] 029858 1 ! Section N Part 3 Page 2 of 2 ' 1--1 IUI L ! l-.J "** *** **" ' ' **' mm> j ! 4 aJi 1 " *r ^ 1 .i ! i i 1i _ ---.. 0U? 0912328 *3 11 DU 029859 Section N Part 4 Page 2 of 2 DUP 0912330 k 11.71 DU 029861 Section N Part 5 Page ' of i - ... ^ .* Mjr-, wmil PtiAL MAJOR MJURY *tPOWT ..'J*T VjVMt . > .1 Ml' soMetuDMS vor o tie a*mrmmm arnmmm mmt* Btm Cm Omm DUP 0912331 u-n DU 029862 I Section N Part 6 Page 1 of 1 ae< * ; < **i < ti I.eMM II >*! *fC00 . *44* *'* (C>M4I 4*<CUttlt < M4I< < |>MM I tH eeaeait h Mi>a xwinwat imp! mm 4 Mciiaw OVf 0912JJ2 : n i DU 029863 1 Section N Pan 7 Page 1 :i 2 CNC s|f**'NC OC*A*,n*e* CON$TUCT!ON O'vijiON MONM * ( OA^A L3G Cf'iCf 3v Si" 9) MotP* *CnTn fc *CAfl ,, f A <-- sf f * M'lUft" S *')**{ 0 *'S MONf* ..s ..^B<rc '**'3 '! t '><** S'NC ia$T ** 4.1S04H OArSS NC! LASt TA i *a vajO" MOSf"' * ma^O* *>'!$ T + 't *t*B 3A*SvCST.?A| hi fw-S MOA(Th 1 3A*1 .CST l*A* N4,rH.SYfA U SuAWAjCB *jCJ r**,S MONTH* 3 >uIm*jO^ Njc^ies fHis rf a > * fcC Nj ACCLASS t-i$mOnTw* 3 m.nOA 'NJUAttS B BOM OSHA <301 wN fA* iXJUAlfS 'NlS MONTH* sCN ** NJUA>(S "HlS yfA* JNVA M wCSS*'SMC**'W I .JN*?A < ! tCSJ fHi$ r(A | J *.CU COATAtut MOT0A v|w MO 0 NCU AtOATAfLC MOTO* vh rl 4 *;b fMf ^oiSAffTv'OCAOMtonlv> 4 > NUMtt* QB CMALOrtU * *OTAU IXBOSuM *OUM e. NUMIHOF iNCDiNn1** # OAVS^OST DUONT NO _____ NO . ____ NO , NO MONTH 2CMC C *ras 1 1 % s Cr-e ;QVb< 3Afe EXPLANATIONS OV|B) SA(t|TV SUMv*OA DO? 0912333 ' 73 DU 029864 SOME DAY X Pat Cmh^Wm Section N Par: 9 Page ' of 2 crsc>. . ** jf i X* * Ci: . .. _Sot Sm^ut. ,, . A10. *< ' * v- M< *1*4 OiM ---- -*M_______ .. CUX ;i AOSS C9CKT DATA 'Kcmtmm *t ukwu*. -- . '-# - * . _*j# * Os* ,, cm --- T--f i^inr* Cub AJanu. MECCA! SATA MM iA * e*t larvatniw ait nfMt if i t at im A<J f-i-tt "tfiwu MMttk Ku Gm4T m tytMitui DUP 0912336 DU 029867 Section ' 9arr 3 sage 2 ~J *#'* 5 ' V t43k. -V * tnai *e * ***fs ?.* t my * , --. . 'A> :*t * j.. neiwma tmmr u i. ai *(*!. l . * 43a.>.a;M* `VQI ,Orp SA*A ***** <* ivwhii t 'im* ' tr* m< t4i lenoiw mi I W'UM * C^MTICV 9TMM f**l 9M<I tHIlr* eva*<e nr < *vM vmM bf poem* AMU M A(l _L Awii i Na S DUt 0912337 C M I i DU 029868 Section N Parr :o Page 1 of 1 MEDICAL EVALUATION OF sub-major injury 'Q writ S-o S'aic* l-mrv Mo. i'urec E naiovee Cute j` 'I'Lfv . '.'aiwfC nrufv Punt we . ln Cow . itc , For i-rer-nediate Reoorts (Submitted at intervals cf t-ree months) At the cresent t.rre tnere is still some lot s of function, or limitation of duties, as follows: We can exoect maximum recovery by _ Put eor Pinai Report [Submitted when maximum recovery achieved) Case was dismissed from treatment and observation 0t Status at uismittai (Chaefc ona): _____ No degree of permanent disability _____ Cosmetic disfigurement only _____ Some loss of use or function of injured part: Other Specifically Date IM.o. iS<enatvr* a* Comoanv envncwni* 0912338 *Or oftv'C>4* utnr iM or rteefnuM Ov tftf COm*nv to UMt ! um. 2 '4 I DU 029869 wont MtMir Section N Pan 11 Pag* 1 of 1 _______ I iMiasiNcr INFOIMATION _ 1 h*m OUr 0912339 DU 029870 Section N Prt 13 Page 1 of 1 Wo it U u a j a i u 3M m ** ^ *4 m t o w 0912342 o fucj DU 029872 Stction N sart 14 Pag* I of 1 1 ISSUED :irs units-. <?VS '* WORK TANK SXTHTi WUtJT . -oa-i --'.t'r. sr Cs.itrastar's j..a: s;::?yE!rr statiUM "- iir "ass J. 'uOOar Soots 4 GLovas i. S'isatesi So|(l#s J. Firs xti.-.*uliBar i. Zappua llsaar sr 1 aS Air Msvsr 7. GtKar MtCAUTICSS: . Linos to rsssal BlsnXsO or liaeonnaeta* 2. Vassal satia4 4 elsanad J. LawValt li(k k. tzsloslastsr Tss J. Gxran ?aa* 4. Jwttchaa 4 Tslrsa UkM 4 Tms4 wt 7. SUMIr MSB OaSSlSa Stem: JTUOST MAS: oi ormiM mai: ris MO FUST SAOUTICS CmCW: OU 0912342 ij i Y)U 029873 Section N Pan 16 Page 1 of 3 i i1i ' I 1 I!i Ii II I II !I l: l I DOV 0912343 .2-71 DU 029874 I -i * VJ C'.rr:rc :'oc '.o '.'3 *.0 Section N 3art -5 3sge t of I CC. Safety Office CC- Contract Sngmeer 9'aniCC. Radiation Protection Cff'cer PAD IOGEAPHIC ItEPOET mere "DTal. shots taken_______ :CUSCE USED _ ........... _ IN PLANT iimi out st awt LOCATION SIZE lAMICAOi 1PAOIATION CHECK y______ -- AMOUNT OS SAOIATION _ . 3U PONT PftSONNtl EXPOSED, _ SCxfCUlEO WOK COMPIITEO | _ tOTff'. TlMg CURING WHICH HAOIATION lEVfl WAS !]Ml HI O* AlOVS at SA*iCAOt | NOTES DUr 0912344 - Contractor iniaoctoc DU 029875 Section N I Part 16 Pig* 2 of 3 100 or OCCUPATIONAL INJUAIU ANO ILUtttUS I 1' WWWII >** M m*a*mimft dl*La *-* * * IH tM niftM >M .'i* |g(i *.<* * .* <* *** aiimm iMi laimftaM* -- - la <k.a *a> (me* t*e wm4 la* - '** > m m ram*** **m --** * # i ' l * M #f * >i # |MM ft*M ' * *m*a avm a*ft Mft U I1MM4 M* ft* '<imnimi .ft* 0M*ra 4 UM jef * <*, CftMMft m*. * x*t I ** M M*ft . tft* Mft* Mi a*ft I Mmft* .tHM4 ^Wft t# (..i| * MAfttM* ** wft * ft ft* **.** Ift# **** .. .. . 4M M~f * i tftliiMft INSTRUCTION* rOR computm* lOC or OCCUPATIONAL IMJURtCS AMO ILUffSS (OfMA tan Nft. 1QQ I CISC 0* f!LX HMKI aft* ft* mmmft Mm* m<4 IftikM --* r-A.ftft I OATt or INJURY Oft ILLNtM . mtmmxmrn mmmm *m* ft* fcft M '* ** gnMM * 4im 1 * ?* * - ** 44ft|M *4 .Want a* ** ,mw, <* ftew <a* iftaaw -** i NAMS lw-- 4 occupation tf** '* I nil ftllll * ft ft* ft* ft ft*ft tM mtmm* m - nm* ft <** iIma l* *4 - ' ft--ftlMII* INI*. MM* I-- * <* ** ^ t* *ft*aom ' C*Im 1 OCFAfTMENT (Mt * mm ft At ii w nm i MM W '* 'ftft ft *Mf M dlft l f* MVIMNCI CJ-- A . LOST WORKDAYS **** 'A* "Mft ft 4*w Ml --ft-- --ft Mm mW Wl --Ift Ml MM ft M--MftM* NftlT f UlMM *W Ml ft lit* ft-- ft* Mm mA. ftrMl *4 ift* rnrmt* * <U*Mlt * mti ti : 'M **-- MftU ft*M MftMft ftm M4 am. W jl %t4<MMNIMkMllMMWt>4 I* 'ft* tmrnmm 'tM a hmmh i)mim >il m m*im ft iuftft i r"* mwtmivm mi U*m'Mft mi fttift eft ftwtMa ~|MT imiMii! ftA. .# 4urn iM#ft ft***a tftawiM ftaitaA taiM ftM* 'ttM ** aatiM t. * ** ~ main *'M* * HH* # eaftftii Cm--m * *< mftftm* ftatt ft* mm* m tm vw l* ai .M f* 'ft I 'P wl a* mMiim mi >4 a* >*>, '**1 - ** iaa* M* a* MtfaaauM al 'ft* .u - ru*M*\tvr mssrtt to *v 'ITIIM |OB oi TDtMnuTtOf* Or EMPLOr mint uTtri lost woukoats 1< Mftfti* <r .1 .** .aamw ftft wt Ml *a fta *jmm Iinftftfi ilf* M amAftam CftlmMi 11 . \OftfAfAL CASKS WITHOUT LOST VOftROATS CftiM t*M i Cikmm II I* ill eaaaa ft wiow -teamctiMftl ml w aaftft. i iM ft C*iaftft it Calmm 12 rftANSTOI TO A.^OTMOI jQi iiH TERMINATION Of CMKOYMCNT WTTMOCT LOST VOIKOAYS II ftM iftatft CaMftft II mmmmmt maftm mmrn* mm MaiftM eft** CNmm 11 imtuuno UQuiamnrr MUST n IMTlAUt ftft * ft W M t ft <ft* t CUftftft CfttMM natvu or injury ot iumi *.ho r^arrfi or root Amcro < m mi t ft* amt '*-Mm * INJURY Ot IU.NOS C00C tm-- -M 4 MM MM* 4 tM l *4 MUM, r*!-- MTftUTtO >1 tft* *.ftMM Mft M CHANCO IN EXTENT OT OR OUTCOME Of lNilAY Ot UXN1M It Mm* eMft** ft mhmM mmr m 4mm cm* ftft* *4mw urn ft Cal-- i 14 IL i| n Im m Qlaft* la aaatft** rt . ft M < . Mft ftM ft* al <4* Mft M MM M Mft tM Mft *1 Mft* Mft -- ft C-- 4 Mft* ** M QMft am 4 l*ft ftaf a* a a*> OcMftftH 4 out 0912345 UM DU 029876 I 1 ?1M *CCa*OftCCPING ftCQUlMMCNTS Kam--w MN4Mlt (M 9*fMV a h#*m* x.* v| n't* ttnmn m ihikmimm >.. * *.r *<** 'Ktr4 *1 ii ilMM f ,nf* Jlt I *1 i*rll rttirit 'CHMI if. l w4 (Ml illMIM. 4 * MWMI> '"** .* *r(w--11--41 <'wr? Mi ** tan i>:iam *1 MtlMtiMli M *4f* V 0f* *a %#*** * UrtMli **** frim **# '*(* miiwiwmi Pl-- ** >* *.** .. >*it I*hw t* M < * . < it -- I,'* it rt4 OCfmiTlOHJ ul l*'fios MIRY --* --* m . 'part<. immmm. *, M- <M a ar<>4-- -- lfM py<(M * iM MXlHino^AU ILLNESS * -- * ** --*ai <Mom 4iwp4m> atta-- Jut aa 'Mm U** aw*----M --*. ea--M b* * MM 1* iMM fU feu **--*-- II mmm a4 --w r "wm *i fca fi<--i It nikaMM tAcfWHM. r Mr#n Mi *4*1 CM '* iii W4--r. IV titiiM |i**a iM (Mama at ma* wwi ni 4<M* ikm < W '* i-- aaiMi ( r<4--<*Mf M--*4*Ma iliaam TV *k*M4t.a* #* Mt <4-- tt M MM* CafaMB l lk l|. ft pMMW < ifaffiMWi 1 4 pi tMfp * fit** TVm mm tri pm, >--. Mi Ilf Ml II It C*--V*wi ( V <V tmjtmp iwMf *4 V f?M* 4 tin tl-- f* ta V III (i C< Section N Pin 16 Pag* 3 of 3 MKMMCt Kl tXn *> OimpMii 0* f*mm i Miiawaai fuaw* M*Maa mmi tMf 4*n* t <aMa*aa(M aaa>. t> *M < *4 niWM > M* > TW Tm <Naa. iaa ** mmm a Mai-- tmmrnm, X--* pM-- m >-- I Hwa# mv >n-- a > ni--m Um < ImM Tm CtaMMM t--i--* Ma--* mm: *fwmm --m iaaw J*i *| -----------r -- CiImm#* *. ipfiia-- idati* m-- eccmtMsu occlpattowal inanio ao ;LL>E<'*f.'* <# wtaMiww <*iaAM af --I k*i r--tM *: i> fafAUrCL a--aa | it* i-- Mas (M --r a* * >aa ) i ** 4k--i at < U)<| VntKOATt CASO. t-- -- ki i-- a--: ar 1* or*T*L ciia vrrMvr lost vatt&in. -- *(cal rtaTMorr * it -M a--! -- < i tor OUr 0912344 ij.ji DU 029877 ,nt Du 029878 Section N Pan 18 Page t of 2 *(C0*QtG AWQ |0f<NC 41 21 %H N. .Jl w * r.e >< .. ...... mm 1.1 H OMen. ui 'iu SueptcfflCRUry fUctra sf Occupy iieeei Infunn tit* III.mmn MH* !* S|M. * ** > t r ! Mew* `.t ' M *t IU. UNCPUQtU . ' i<*t# .......................... ............. . mm i hifMt ............................... ............. .................I.......... '* * * I * ........ * in We*.......... fn * i nnMi ** e. .e .we *1 '. * I til -T(l . i:r*.\r <* l\fOH TO OCCUPATION M' XLNfciJ . 1 l*l# kilim ' MfHlfl........J...................................................................... IM .*** | *| ' MnMttef >-rUfr*4 mm iwwim I 0rfMy*m. <>> wHmi J PM* w iMMi I rrtM Dm nvt >** MfMAJMm W 4iriM Xtu IM MlMMt * MtAttotaRnL II f - **rm >** imtieie inm it a mmmMmMM iMum. i*m mai iri (I m mama p <# or ** mmet pi-- bi twin k *W|A# da *MWhr and m*m. !< pa Hoimm wmi tto pi*m #4 mfcrr m imntiif m laMfek 1 H pif f mtiKM If ftNMIt M MfMflf | plmtMl! . ............. W H thM um mmmmm 4*f *mmm Mfm4? i * -*H ki ft* *-*e < id# mcmcm* ktm? e <fte *** ikl ** * <fte ene * tww w* mimwi 'iwr Me Mint** meaw ># H*4 MM t*4 ftM m* ** mmM Cw* >4 4r*Me * Ml Uewea im t m rawwMwM * ft* utilm l ewfWi Wee* *e* eMMMMai <MI> KXtriTTONU, IMIRY OR OCCUPATIONAL UANI ss 11 Ovwrtd* tit ld|TY MM MUM IM MlMi Mi <Mkut tM pvt m4 b4v al^ - ------------------ e MM M: liWM t nM: M4 Mem m*: IIMIMIIII M Ml MM. Ml 1S. Sum Mwm u iiiwimi mhitk 4>My mmcM (4m twiptMm. * r* ium4 Mi PMp *w wrrt i||tM # Mfwk ki; ih tlfM *r MM H (ftHtJM mt UmM. Mi MMM <M ............. 14 Om# ti !!< Mf ifttttti 4tM0MMi Mi MCtfaMMi ijllMi I * 0x4 a^ptpftm 4* ........ . *'* Nm rum 11. ^mw *4 >44rm l pl**wiMM ............ ;** II *w iKrm ti h#94 .. ..i . ftftciM* **>*<MM . .. . PrifMW* b* .... DUf 0912)41 j >' DU 029879 McanoiNC o t*oTma N* Ot Section N Part 19 Page t of 2 OMft Na. 4l U53 Salutary SctuHtiMM tnjwiM aiW mnenaa I !*<*< N iW |R| \ \4tim i MB CMI VhMi 1 -m fealiw1 *-- Jtal "uT- '^>"r ' -------* VveMaia > Cmm . * ffl lav U +n1km Ommm ar a ISmi 4>m a kmpmwv <u uv 24 f iwmm >< I i 4 i U (lamir4tMm *4m tm pfcvtMM ibmm * Mjw MMI Ma MBMfMttl ' a 0 mi <mi 4m mmm4 <w ! If M< TmM- ita '<m>ihi <m 0U 0912330 U 71 DU 029881 Stctton N Part 19 Pag* 2 of 2 WIM KMMMV OceMatMM iR)nM iU ilinuii rm rakaink n pttfwm a aaanaajn d Ika ^im< ia|*n aak dhna i | in~ *( Ika n *a*k W bn nuMm a ika aak Ik auk m ankn m ua Uk ika aak d ikaa iw. n na ka aanak a turn aaavMa w ika napaim. Tin faaia aa na naaaaa d ikia nan a ia attaanaa tka aaaaaara. maa tka lak ta ka aan ikai mum an carnal aak aaak caaa a i a- aaatiiaai fcaukik ka laiiiaaa . t. aak II. It aa cnaaama na* at *k kaaa aaaaaaanaf n ka "na >aan a kan* anka. ausna an aanliaa al laian -an aara ka ai* laaa ask akk ika aauaaa la n aa* a** aa *aa aaak tan m4 aMi ka wk a ika tanaaan Na lankaa aaana aak ka aaka >u v- 'naka* Ua Parkkna. fa cam aak aa* l( ia NiaiaakCaaaa ri I Lma r. Ika*a. i*i a/ Caaa* rat aaaa wak aaka M la aal Far aa aak -ka 10 la aka 7. a Ik aak lack ika naka raiaaaatela* DOF 0912351 ta-71 X>TJ 029882 i Section N Part 20 Pag I of 3 SN3S30 OOf 0912352 1 72 DU 029883 iI ! Ssction N Part 20 Pag* 2 of 3 DU 029884 1-72 DU 029885 INDEX A AC Welding Equioment............... .. ....................................................... Accident investigation.................... ....................................................... Acciaent Reoorts - Use of Words ....................................................... Acid Work - Protective Clothing .. ....................................................... Acid - Storage and Handling........ ....................................................... After Hours Fire inspection........ .. ....................................................... Air Analysis ..................................... . Air Masks............................................ ....................................................... Air Receivers -- Testing.................. ....................................................... Air Samolmg ..................................... ...................................................... Air Tests - Pressure Vessels........ . ....................................................... Asbestos............................................ Awards - Gold Plumb-Bob -- Silviar Triangle.................................... Awards for No-injury Records'' .! ...................................................... G ' 07 C '0 3 3B 3 38 0 44 G4 3 '9 G6 D 19 I1 t2 B Barricade Posts and Rails.............. ....................................................... Barricades........................................... ....................................................... Ratrc -- Safety ................................... ....................................................... Ranch Grinrian................................. ............................... `.................... Blasting............................................... J....................................................... Rnarrl af Directors' Award............ j....................................................... Rnii#r -- Firm P^ntartion................ ....................................................... Boom Changes................................... ...................................................... Breathing Air arvl Apparamc ...................................................... ....................................................... 0 32 0 32 M1 0 28 M2 0 25 0 35 12 K4 J1 0 10 G4 0 40 C ...................................................... 0 31 Claim* Disposition -- Contractor .. ....................................................... C 13 Close Call Report............................. ...................................................... C 21 "Closed Vassal" Work.................... ...................................................... 0 26 Coatings, Protective - Application L.................................................... 0 37 G5 P.nlnr (tnrfa ....................................... ........................................................ 0 43 ........................................................ i 2 K4 r.rvnperwatinn Claim* ....... ............. ........................................................ C 13 ........................................................ C 3 .................................................... 0 19 Compresatd Gas Cylinders............ .......... 0 45 OOF 0912355 11 DU 029886 Concrete Breaking......................................................... Construction Equipment - Control and Inspection . Contaminated Equipment........................................... . Contents............................... ......................................... Contract Administration.............................................. Contractor Claims Disposition......... ........................... Contractors - Safety.....i.................. ........................... Contractors' Safety Performance............................... . Contractor Superintendent's Safety Responsibilities Cooling Towers - Fire Prevention ............................. Coordination, Safety - Medical................................. Coordinator - insurance Claims................................ Cover Goggles................................................................ Crane Boom Changes................................................... . Crane. Mast - Operation............................................. Crane. Mobile - Operation......................................... Crane Sheaves..................................... .......................... Crane Work Near Electric Lin.............................. . Cranes - Live Boom.................................................... Cutting Metals............................................................... Cylinders, CompreeMd Gas......................................... 0 Danger Tags........................................ ............. . OC Welding Equipment................................... Decontaminating Equipment......................... Defective Tags......... ........................................ Delivery Trucks - Vendor's........................... Demand Air Masks............................. ............. Development - Tools, Methods, Equipment Dlsester Procedure............................. ............. Discs - Abrasive and Cut-off........................ Distribution of Safety Reports................... . DuPont Engineer's Safety Raeponsib titles... Outlet of Contractor's Superintendent........ . Dynamite - Control and Storage.................. E Electrical Equipment Grounding... Electrical Equipment - Use and Inspection Electrical Hazards - Low Voltage... Electrical "Hot" Work...................... Electric Service Unee - Crane Work Emergency information (form)....... DUP 0912356 D 34 D9 C 20 A C 14 C 13 C 14 K3 C4 J4 C6 C 13 M2 0 10 D 12 10 G3 D 11 09 0 40 O 45 0 17 M1 G1 C 20 M1 0 22 G4 C 19 C 24 D 25 C2 C3 C4 0 35 O 30 0 30 G1 0 18 0 11 N 11 V2 DU 029887 I 1 INOEX Emergency Procedures............. ........................................................ Emoloyer's First Report of Injury (form).................. Employment Screening............. I.................................. Engineer's (Ou Pont) Safety Responsibilities............. Equipment, Construction -- Control and Inspection Equipment - Contamination ....1.................................. Equipment - Mechanical Guarding............................ Equipmant - New Developments............................... Equipment - Purchasing Information........................ Equipment - Refueling............. I Equipment - Safety, First Order! Equipment - Transportation of J....................... Erection of Scaffolds..................1....................... Excavations - Barricades, Inspection, Shoring, and Sloping Excavations - Underground Lines.......................................... Explosive Tools...........................I............................................. Explosives - Control and Storage;.......................................... Exposure Hours - Contractors Exposure Hours - Ou Pont Extension Cords.................. Extinguishers, Fire.......... Eye Protection Eye Protection - Prescription Glai C 24 1 13 3 9 20 21 19 1 2 46 5 14 4 32 34 29 35 3 1 30 2 M1 02 M2 03 M2 F Filter Type Air Masks................... ... Final Major Injury Report (form! ... Fire Extinguishers......................... 1- Fire inspection - After Hours. Fire Prevention - Cooling Towers^..., Fire Prevention Ouring Construction , Fire Retardant Materials...... Fire Retardent Paint.......................|.................................. First Order - Safety Equipment...................................... Flame Permits..................................................................... Flame Permits (formj................... .................. .................. Flammable Liquids............................................................ Floor Openings - Protection........................................... Foreword........................................; DO? 0912357 as- G4 N5 J2 M1 0 44 J4 J1 0S M1 J3 C5 0 16 N 0 0 A It DU 029888 INDEX Forms - Sample - Emergency Information......................... Emoloytr's First Report of injury........ Final Major Injury Report...................... Flame Permit .j......................................... insurance Rasep/e Report...................... Major Injury Reoort................................ Mast Crane Daily Operating Check Out Reoort....... J.......................................... Medical Evaluation of Sub-Major Injury Minor Injury Report............................... Monthly Safety1 & Fire Oata Log.......... Monthly Safety Record Summary........ OSHA FormeNo. 1QQ..................... j No. 101 ...................... No. 102 Permit for Gas Test......... Radiation Permit............. Radiographic Report....... . "Some Day" ....!............... Sub-Major Injury Report , Tank Entry Permit. Work Permit.. Frequency Rates -- Contractors .... Freouency Rates - Du Pont........... G Gee Cylinders Storage......................... .1. Gas Heaters........................................... 1 Glased* - Prescription Safety.............J. Glasses - Safety.................................... Gloves, Work and 0-0.......................... Grinders.................................................. Grounding - Electrical Equipment..... Guard Raiis............................................. Guards - Equipmam............................ Handling Matarials Handrails............... Hard Hats.............. H OUV 09123S6 ! N 11 N1 N5 N 11 N8 N4 N 12 N 10 N2 N7 N6 N 16 N 17 N 13 N 19 N 13 N 11 N IS N9 n3 N 14 N 11 K3 K1 0 45 J5 D 40 0 46 D3 M2 02 M2 C 23 0 25 D 30 D 33 D 21 C 18 D 33 02 M2 * it DU 029889 1 INDEX Hesters - Oil Burning.................1...................................................... j 5 Heating Metals............................ J....................................................... 0 40 Heating Systems.......................... j..................................................... J 5 Hoists - Material.........................I...................................................... D 42 Hole Covers...................................1..................................................... 0 33 Hooks............................................ I................ ..................................... 0 31 Hot Si.cks........ .............................!......................................................... 0 18 Hot Work - Electrical............ J..................................................... 0 18 Hydrostatic Testing.....................J...................................................... D 19 l incentive Plan - Gold Plumb-Botj ncentive Plan - Silver Triangle iniunes - Tabulatable, Annual . Maries - Tabulatable. by Month! iniury. Minor - Reporting of.....}..................................................... 0 6 injury Notification to Division Safety Office................................. C 2 i C7 inspection - Chain Fall and Mechanical Lifters............................ D 31 Inspection - Construction Equipment........................................... 0 9 inspection -- Electrical Equipment.................................................. O 30 insoection - Excavations............ L Inspection - Frequencies............ insoection - Ladders and Stages. insoection - Markings.................. inspection - Portable Tools........ insoection - Radioactive Source vVeld........................................... 0 ,G inspection -- Safety Belts............ Inspection Tape............................ Inspection Technique................... Instructions on Use of Manual .... Insulation....................................... insurance Reserve Report (form) Introduction...................................J.................................................... A Investigation of Accidents............ 1................................................... D 7 Kettles, Tar. Ladders - Control and Inspection J.................................................. 0 20 Legal Services...................................i........... ...................................... C 8 Lighting of Work Areas.................. J m235# 0 39 DU 029890 1 INOI X L.nes - Underground........................... Live Boom Cranes................................ ................................ o9 Loading and Unloading Railroad Cars ............................................ D 36 Loaning Equipment to Contractors.... ...............................................C 14 Loaning Personnel................................ Lockout Procedure.............................. ............................................. D 17 Low Voltage Electrical Hazards......... ............................................. G 1 LP Gas....."............................................. Lumper Storage -- Fire Prevention..... Lump Sum Contractor* - Furnishing ^>f Equipment.................... C 14 Maior injuries -- Annuel M Maior 'niurv Report (form)................!........................... Major miurv Treatment.......................i........................... Masks - Air vs. Filter.......................... 1........................... Mast Crane - Operation......................I........................... Mast Crane Daily Operating Chock Out Report (form) Materials Handling..................................L............................ Material Hoists......................................J........................... Material - Transportation of................LMecnamcal Lifters............................. Medical Evaluation of Sub-Major Injury (form) Medical Service ................................. Metal Welding and Cutting.................. .1... Methods - New Developments........... 1.... Minor Injuries -- Reporting................. 1... Minor Injury Report (form)................ !... Minor injury Treatments......................j.... Mobile Crane Operation. . . . . . . . . . . . . . . . J.... Monthly Safety & Fire Data Log (form). Monthly Safety Record Summary (form) Motor Scootors..................................... .1... K1 K2 <3 N4 C6 G4 0 12 N 12 C 18 D 42 0 14 D 31 N 10 C6 D 40 C 19 D6 N2 C6 D 10 N7 N6 C 17 Natural Gas............................ New Eouipment Precautions New Mathods, Tools, ate...... N 0 40 0 21 C 19 0-0 Gloves Office Electrical Equipment 0 0V9 0912360 C 23 02 0 30 4 71 DU 029891 Gil and Paint Storage.................... ........................................................................................ j i Oil Stovw and Heaters.................. ......................................................... j 5 Openings - Floor, Wall, and Roof Edge.............................................. D 33 Coerat rg Signals - Hoists.......... ........................................................ 0 42 Orderliness...................................... ......................................................... C 1 J1 Orientation Outline....................... ........................................................ C 12 CSHA Iformsl No. 100.............................................. ........................................................ N 16 No. 101 - Item Numbers' ........................................................ ,N 17 No. 101 .............................. ........................................................ N 18 No. 102 ............................. .......................................... N 19 Outline Safety Orientation..... ......................................................... C 12 Cvemead Electric Lines - Crane Work ............................................. 0 11 Oxygen Cylinder Storage............. ........................................................ D 45 J1 P Paint -- Fire Retardant................. ................................... ................... J 3 Paint Storage - Fire Prevention J.......................................................... J 1 Parking Lot Safety.........................j.......................................................... D 15 Parti non* -- TC ..... .......... _........1___ ______ _____ _____ ___________ j 6 Pedestal Grinders............................ ........................................................ Perk s Safety Washers................... ..... .................................................. Pnrmttt -- Work And Flam#.......... ......................................................... Permits Iformsl -- Flame.......... ................................................................................... Gas Test.........I...................................................................................... D 25 D 25 D 16 N 11 N 13 Radiation ... ........................................................ Tank Entry ......................................................... Work ........... ........................................................ Parrmal Pmftetiv# Fquipmanf ... ......................................................... ......................................................... ......................................................... Phy<ir*J Examination*............................ ...................................................................................... ....................................................................................... ...................................................................................... ..................................................................................... Portable Grinders................................. 1....................................................................................... JPortable Hand Tools - Electric .. ..................................................................................... Portable Tools and Equipment - Inspection...................................................... Pntf - Tar . ... ...................................................................................... N 11 N 14 N 11 D2 M2 C 11 0 14 C6 C5 I1 G1 0 25 0 30 O 43 0 41 J1 ......................................................................................... O 29 Prescription Safety Glasee*............. Pressure Vessels............................................ i... DUP 0912361 "2 .. 0 19 DU 029892 INDEX Pr**itri Testing .......................... ........................................... D 19 Propane -- Use of................................... ........................................... 0 40 Prof#crivn r.rtAfing* -- Apnliration ..... ............................................ D 37 G5 ............................................. 0 2 M2 Purchasing Information ....................... ............................................. M 1 M2 Q 'Questionable Accident" fleoora - U is of Words....................... C 10 R ............................................. D 13 G2 S.ifiiarion Permit (form) .................... ............................................. N 11 ............................................. 0 43 G2 ............................................. N IS Railroad Cars........................................ ............................................. D 36 Records - Safeguarding from Fire , Jl Records - Safety............................. C2 Refueling Equipment...................... Reporting Minor injuries................ Reporting Serious Injuries.............. Reports - Requirements................ Reports - Security......................... Reports - Use of Words................. Requirements - First 3040 days.. I Reserve Air Supply......................... Respiratory Protection.................. v-----------Responsibilities - Contractor's Superintendent, Responsibilities - Du Pont Engineers. Responsibilities - Safety Supervisor. Responsibility - Retention of this Manual 0 44 06 C7 C2 C 21 C 10 cs 04 G4 C4 C3 C1 From Cover Responsibility -- Safety (defined) Restricted Work Cases................... Reverse Polarity Welding............... Riding Vehicles.............................. Rwng............................................ Roof and Elevated Floor Edges - Protection 01 oa G1 0 14 C it 0 33 Safety and Fire Protection - Direction and Management Safety and Health Clause - Contracts not 11*2 C1 C 14 T1 DU 029893 1 INDEX Safety Award Plan........................ ......................................................... 15 Safety Setts....................................i........................................................... 0 28 | M2 Safety - Contractor's................. 1....... ................................................... C 14 Safety Eauioment - First Order!........................................................... C 5 Safety Glasses............................... i.......................................................... o 2 I Safety CiJsses - Prescnation .......................................... Safety mats.................................... M2 n3 M2 Safety Latches. Hooks................ .......................................................... 0 31 Safety - Medical Coordination . ............................................................ C 6 Safety Orientation Outline....... .i........................................................ C 12 Safety Performance - Company /Awards........................................... K 4 Safetv Performance - Contractors.................................................. K 3 Safety Performance - Exposure ("fours.......................................... K t Safety Performance - Frequency!and Severity Hates ................. < 1 Safety Performance - injuries by j Month....................................... K 2 Safety Performance - World Records............................................. K 5 Safety Records and Reports............................................................. C 2 C 21 Safety Requirements for a Construction Job............................. C 5 Safety Responsibility (defined)....................................................... 0 1 Safety Shoes..................................J.................................................... 0 2 j VI 2 Safety Signs........................................................................................ M 1 Safety Supervisor's Responsibilities................................................. C 1 Safety Task Assignment................ J.................................................... C12 Salamanders......................................................................................... J 5 Scaffolds.......................................... L.................................................... 0 4 jScooters - Motor............................ J.................................................... C 17 Scrap Sin*, etc................................ ...................................................... M 1 Scrap Receptacles........................... j.................................................... 0 27 M1 Security of Information.................J.................................................... C 21 Serious Potential Incident Reports................................................... C 21 Severity Rates - Ou Pont..............J.................................................... K1 Shesves. Crane.................. I.................................................... <3 3 Shoos - Fire Prevention.................'.................................................... J 1 Signals - Material Hoist.................J.................................................... 0 42 Signs ........................................I..................................................... M 1 Silver Triangle Award.................. Small Tools - Control, Use and Inspection Solvents.............. ' Some Day" File OUF 0912363 i1 0 43 0 46 C9 Du 029894 INDEX "Some Day" (form).............................J.......... Spectacles - Prescription Safety......j............ Spectacle*, Safety................................ J.......... Stage* - Control and Inspection.................. Starting New Job............................... ............. Storage and Handling - Acid*...................... Storage and Handling -- Flammable Liquids Storage - Compressed Gas Cylinders'.......... Storage of Lumber............................. ............ Storage Sheds........................................ '.......... Stoves - Oil Burning........................... 1.......... Stud Guns............................................. 1......... Sub-Maior injury Report (form)......j............ Substation Testing and Inspection ................ N9 03 M2 02 M2 0 20 C5 0 38 0 46 0 45 J1 J1 J5 O 29 N3 C 22 Table of Contents.. Tags - Danger....... Tags -- Defective... Tank Entry .......... Tank Entry (form) Tap* - Inspection . Tar Kettles (Pots) .. Tarpaulins - Fir* Resistant..... Temporary Partitions -- Fir* ... Testing Fire Line Systems....... Testing - Prseeur* V seeels....... I I Third Party Liability................ ......... |......... Tods - New Developments....................... Tools. Portable - inspection and Control. Training Guide - Safety end Fir* Protection , Transporting Personnel............. Trash Receptacles.................... A 0 17 M1 M1 0 25 N 14 M1 D 41 J1 0S J8 J1 0-19 C 13 C 19 0 43 C1 0 14 D 27 M1 i J.U Underground Lines............................ ............................................... 0 34 Unloading Railroad Cars................... .........................................-..... 0 3* Us* of Manual.................................... J............................... Inside Front Cover Use of Portable Tods....................... i................................... 0 *3 Us* of Words - Accident Reports ...L................. C 10 ! OOP 0912364 4 77 i i DU 029895 INDEX V Vendors' Trucks..................................... Visitors Safety............................!.......... W Wan Ouenmgs - Protection...... Water Cooling Towers................ J... Welding Curtains. . . . . . . . . . . . . . . . . . . . . J... Welding Eouioment -- AC and OC Welding - Fire Protection..........L Welding - Reverse Polarity....... .. Woric Area Lignting..................... . Worn Gloves................................... L Workmen's Comoensation............ Workmen's Compensation Claim] Work Permits.................................. Work Permits (form)....................L J.Work Signs....................................... World Safety Records.................. I X-Ray Control 'X i I....... i i i D 22 C 16 .. 0 33 .. J 4 ..0 5 M1 .. G 1 .. 0 40 . G1 ' . D 39 ,, 02 M2 .. c a .. C 13 .. D 16 ..Nil .. M 1 .. < 5 0 13 G2 I !"" U3s DU 029896