Document MVEe5bZZqQEyjpmkpDB4X9eL
FILE NAME Industrial Hygiene Foundation IHF
DATE 1940 Nov DOC IHF066
DOCUMENT DESCRIPTION AHFA Conference Proceedings - Article - Industrial Hygiene and the Navy in National Defense
AIR HYGIENE FOUNDATION OF
AMERICA Inc.
PITTSBURGH PENNSYLVANIA NOVEMBER 12-13 1940
hedical
Brown
^'
i
INDUSTRIAL HYGIENE AND THE NAVY
IN NATIONAL DEFENSE
CAPTAIN ERNEST W. BROWN MC U. N.
1. Introduction
One of the most important concerns of the Medical Department of the Navy today is industrial hygiene and especially in Navy Yard practice This is a situation of ever increasing moment in view of thien ptrheesehnitsteorray ofofentohri-s mous expansion in naval constructivoanstunipncarreaalsleeleind the industrial force of country This is bringing about a our Navy Yards and in all probability new problems in industrial hygiene
will emerge incident to new materials and processes
It should be remembered in this connection that the policy of the Navy
is to allot new naval construction on an equal basis to govern-
Department
that the commercial establishments
ment and commercial yards It follows
rise in industrial
are also undergoing rapid development with an enormous
personnel
They will therefore be confronted with the problems of industrial arising in Navy Yards
hygiene similar to many of those
Industrial hygiene is a field which is now undergoitnhge rmaopsitd diempvoerltoapnmtenotf
This appears to be due to certain significant trends
of many Industrial Hygiene Units
which has been the recent setting up
funds released by the pas-
in state or city Departments of Health through
of the Social Security Act These trends in fact particularly that
sjuasgte mentioned reflect a definite renaissance of industrial hygiene as a phase
of public health in the United States
This movement is receiving increasing recognition recognition in naval industrial
and industrial hygiene is now listed as a specialty of the naval medi-
circles
outside of the purely clinical fields
cal officer along with other specialties
chemical warfare medi-
such as aviation medicine submarine medicine
;
cine etc.
with naval
Those just mentioned however aortehecronhcaenrdnedis plrairmgaerlyilyoccupied with
personnel
Industrial hygiene on the It therefore follows that the status of the
federal MienddiucsatrliaOlffipceerrsoonfnaelmajor Navy Yard in relation to the Industrial
of the Medical Director
Senior Department is analogous in many respects to that
is to
of a large commercial industrial plantof Tihnedusotbrjieaclt hoyfgtiheinse pianpeNravy Yaprrdes-
sent an outline of the administration
which are the chief industrial units of the Navy
Mention should be made in this connectionCoomfmitthteeecoomf mthiettNaeteionoan l
Industrial Hygiene of the Health and Medical been established
The Surgeon General
Defense Council which has recently
with this Sub-
of the Navy is represented by liaison offipceerrstiinnenctontjountchteioNnavy and indus-
commihtetaleteh wIilmlporrestualntt arnedcm omamneyndoaftitohnesm will undoubtedly be put in effect
trial
industrial hygiene as applied in the present discussion is used
The term
and control of occupational disease
in the specific sense of the prevention
law for occupational
The fact may be of interest that the first compensation
for U. S. Civil
diseases in this country was one paslsaewds ifnor19i0n8dusbtyriCaolngdriseesasses have lagged
Service employees Compensation behind legislation covering accidents
Only 16 states of the Union pro-
far
77
vided compensation for one or more occupational diseases up to the year 1937 although all but two provided legislation for accidental injuries
2. The Industrial Organization of Navy Yards
The mission of a Navy Yard is primarily the construction maintenance
and repair of naval vessels The central administration of Navy Yards and in fact of all industrial shore stations of the Navy is vested in the Assistant
Secretary of the Navy in whose office is the Shore Establishments Division
of the Navy Department
;
There are eleven Navy Yards located as follows Portsmouth N. H
Boston New York City Philadelphia Washington D. .; Norfolk Va
Charleston S. C Mare Island Calif Puget Sound Wash Pearl Harbor Hawaii and Cavite in the Philippines
In addition mention should also be made of the following specialized industrial plants for the building of submarines at Portsmouth N. H. and Mare
Island Calif the Naval Gun Factory at the Navy Yard Washington D. C. for the production of high caliber naval guns torpedo tubes and accessories the torpedo factories at Newport R. I. and Alexandria Va for the manufacture of torpedoes the powder plant at Indian Head Md for the production of Navy smokeless powder the aircraft factory at Philadelphia for experimental air craft construction and repair the naval armor plant at Charleston W. Va and the Naval Clothing Factory at Brooklyn N. Y.
Organization of the New York Navy Yard The organization of the
New York Navy Yard may be taken as typical of a major yard It falls
under two departments i e the Industrial Department headed by a naval
captain of the engineering branch and an Operations or Military Depart-
ment under the direction of a naval line captain As a conservative esti-
mate it may be stated that 90 of the activities of a Navy Yard are
industrial
;
.
Under the Industrial Manager there are at present twenty shops of different types with a force per shop varying from 30 to 3,200 men The
total of civil employees of this yard is now 17,000 This is rapidly rising and it is estimated exceed 20,000 in 1941
3. Extent of the Civilian Industrial Force of the Navy
The combined industrial force of all Navy Yards is now approximately 100,000 In view of the pending program of naval construction it is esti mated that this will reach 130,000 in 1941. If inclusive of all shore stations
,
this would probably be close to 160,000 In addition to the industrial force of Navy Yards we should also con-
sider the employee volume in the commercial naval ship building plants such as the Newport News and Dry Dock Co. the New York Shipbuilding Corporation at Camden N. J. and the Bethlehem concern at Quincy Mass which now employ from 12,000 to 15,000 men each It is a conservative estimate that the combined industrial personnel of all such plants on both east and west coasts will reach a peak of over 100,000
4. Organization of the Medical Department of a Navy Yard
The medical staff of the New York Yard consists of 10 medical officers
5 dental officers 1 nurse 45 enlisted men and 2 civilian clerks The chief activities with reference to industrial personnel may be summarized as fol-
78
lows a Pr jobs are exa
to some extr
tions these
of certain gr-
as foundrym employees fo opinion as tr treatment an e Administ
sanitation
5. The Indu-
An office for industrial Medical Office
a Advi hygiene in Na efficient corre
It is essential order to prop
b Insp general super supply gener He also condu
measures of |
He canno
occupational through the 1
measures aga
erly utilized create greater
c Super
when the app hazards such . exposed to su
blasters exar there is a que as to industri
d Medic e Admi occupational ^' mission
f Supe reports for th
6. The Safet
A civilian advisor to the
is assigned to
1 Accid
ance
and
tant sion
.: Va rbor
duc-
for nt at
f the falls
naval part- esti1 are
shops shops shopss hops shops . The The
rising
examinations all applicants for federal
lows a employment physical
the standards for acceptance vary
examined physically although
jobs are
for different occupations
b Periodic physical examina-
of medical supervision
to some exteonft course are conducted with the object
health hazards
tiocnesrttahinesgeroups of employees exposed to definite
potential examination
of
federal
of
painters c Physical
of disability and
as foundrymen and spray this is for evaluation of degree
employees for retirement
total disability is alleged d Diagnosis
opinion
as
to
disposition
when
industrial
injuries
and
occupational
diseases
and disposition of
f Industrial hygiene and plant
treatment
e Administration of compensation cases
sanitation
5. The Industrial Medical Officer
Yard is specifically detailed
medical staff of the Navy
of the Senior
direction
An officer of the
to the
industrial hygiene administration subject
of his activities
for
The accompanying slide outlines the scope
Medical Officer
The adequate practice of industrial
a Advisor to the Safety Engineer
is dependent upon the close and
hygiene
in Navy Yards
as
in
civil
industry and
the
industrial
medical
officer
efficient correlation of the safety oefngtihneefeurnctions of both of these officers in
It is essential to obtain a grasp
business administration
order to properly visualize industrial
is responsible for the
The industrial medical officer
water
b Inspections
sanitation i e ventilation illumination
general supervision of plant
and condition of sanitary facilities etc.
supply
general
cleanliness
adequacy for
occupational
health
hazards
and
their
He also conducts shop inspections
measures of control
conditions and thereby detect
He cannot expect to evaluate working
makes periodic inspections
early unless he
of existing
occupational health hazards
he can observe the adequacy
through the plant
In
this
way hazards
and
whether
such
methods
are
being
prop-
measures against specific hazards
value in that they
also have a psychological
These inspections inspections
service in the minds of the employees
ecrrleyatuetiglriezaetder respect for the medical
employment cases
c Supervision of Special Physical Examinattoipoontsential industrial health
when
the
applicant
reports
previous exposure
foundry dust periodic
examinations
of
groups
hazards such as lead fumes or
hazards as spray painters and sand-
exposed to such potential occupational for transfer to other shops where
blasters examination oocfcucpaasteisonraelfedrirseadbility clinical studies for a decision
there is a question of
to industrial origin in obscure cases
as
this will be discussed later
Medical surveys of occupational groups
claimed for
d
of the medical aspects of compensation
Com-
e Administration
before the U. S. Employees Compensation
occupational disease pending
mission
of accident and occupational disease
f Supervision of preparationpreparation
reports for the Navy Department
6. The Safety Engineer
at the Navy Department
A civilian Safety Engineer is stationed
Division A naval
the head of the Shore Establishments
advisor to
each Navy Yard as the safety engineer
is assigned to
control Safety engineering is
1 Accident and unsafe practice
79
as the
officer
one of
the divisions of the Navy Yard organizations an investigation of all time accidents
and advising as to measures to prevent of approach to the safety problem in Navy devices such as mechanical guarding and
The Safety Engineer conducts a view to fixing the cause securrence The basic features
Yards are provision of safety
the safety education of workmen
and their supervisors
is Another important aspect the compet
very effective in stimulating interest in Department publishes the comparative safety
e approach which has proved
dident prevention The Navy
scores of all Navy Yards
monthly
The accompanying slide emphasizes
advance made by the Navy
in accident reduction beginning beginning
an intensive safety cam-
Department Yards in 1926. We find
frequency accident rate lowered
paign in Navy
in a 11
year period the severity rate
from 20 to practically 10 per year
hand it will be noted that the
reduced from 2.2 per year to 0.5 On the other
increased to 115 million from 65
total man hours wotrhkeedavdeurraigneg ntuhembpeerrioodf employees rising from approxi-
million per year
mately 30,000 to 66,000
Health Control The 2 rol of occupational disease in
2 Occupational
naturally lies within the sphere
of both the safety engineer is adminis-
Navy Yards and the industrial medical officer
Although
safety engineer coordinate
tratively charged with this task the medial officer is actually
with him in this phase
As matter of fact the medical officer
of industrial disease in Navy Yards in tos the
tence The diagnosis having been made
examination record are carefully
employment
whether the hazard
a decision if possible
employment If ascribed to or aggravated
medical officer confers with the Safety Engineer survey is usually recommended to the Commandant
key man in the prevention
usually discovers its exis occupational history and the reviewed in order to reach
traced to present or past invironmental conditions the
7. The Industrial Hygiene Survey Such a survey is of course a combined - Heal and engineering task
a The Medical Survey This consists of a complete clinical study
histories of all exposed personnel as a case supervision of the industrial medical officer ble beyond the matter of the medical survey
officer have a reasonable grasp of the entire position to utilize all data that have any bearing medical findings In addition he may a safety engineer with respect to certain technical conduct of the engineering aspects of the
with detailed occupational finding procedure under the
Although Although not directly responsiit is important that the medical
problem so that he will be in a
bearing on the interpretation of his an advisory capacity to the
phases in the planning and
b The Engineering Survey
The engineering phases of an industrial fall naturally under the direction of the cial industry this embraces essentially duties physical conditions of work and +. ment of the individual shop in other wir
Laboratory facilities There are %*
uygiene survey in a Navy Yard
engineer
engineer
As in a commer-
mplete story of the occupational
materials processes and equip-
the environmental conditions
vilities provided for technical
$
studies in the Na unit in Washingto This is an urgent end of setting up-
The Departnservices of the D to conduct such te states utilize the
The safety e ard on the basis disclosed preven
problem
8. The Reportin
An importa on July 1st of accident and ille
civil personnel Su
Medicine and Su known as C nosis of the inju made up from t a sorting mach these accidents reaching contril a crude form o was not adapte
9. Occupation
The chief be considered ees Compensat emphasis that new hazards
1 Dust a
The dust
industry One of th
in navy yards
obnoxious in
age As re workers and order to acco for this attit
ers exposed
develop silic A medic
was conduct 60 had a
studies in the Navy Yard organization and there
by
unit in Washington which could supply industrial
This is an urgent need and recommendations have
end of setting up such an agency
central laboratory sts for field studies
-
been made to the
The Department has been most fortunate in the
services of the Division of Industrial Hygiene of <7:
wa
to conduct such technical studies much in the same
states utilize the facilities of State Bureaus of Ind
past
in securing the Health Service
hat industries in the
2. Hygiene
The safety engineer formulates the control program
ard on the basis of the data of the survey After :_
disclosed prevention of occupational disease is
program
of the health haz-
once the etiology is an engineering
problem
8. The Reporting of Industrial Accidents and Illnesse
An important advance in accident prevention >. us Navy was initiated
on July 1st of this year when the Secretary directed a report of each
accident and iliness both time and no lost civil personnel of Navy Shore Establishments be
occurring among to the Bureau of
Medicine and Surgery The report of each accident > submitted on a form
known as F shown in the accompanying slide 7 + presents the diag-
nosis of the injury and the essential details as to the ...++.
made up from these records for mechanical tabulating tabulating
a sorting machine This provides facilities for
these accidents and diseases and the data obtaine:
reaching contribution to the subject of accident cor
was
a crude form of accident reporting to the Department
Punch cards are
indexing through statistical analysis of
imise to be a farPrior to this system was in effect but it
was not adapted to statistical analysis
9. Occupational Health Hazards in Navy Yards
in
The chief potential occupational health hazards
reports
be considered the data being based chiefly on reports ees Compensation Commission over a series of years emphasis that industrial medical officers must be conly
new hazards
Navy Yards will now
. the U. EmployIt hardly requires
conly on the alert for
1 Dust Diseases a Silicosis Important units of all Navy Tards are iron steel
:
and brass foundries
The dust control problem is a major concern in 7:-3+ plants as in civil
industry
One of the difficulties met with in combating ' 2:. dry dust problem
in navy yards is the fact that silicosis dust is not =< obnoxious in concentrations which may ultimately -
ularly irritating or :: pulmonary dam-
age As a result we find a tendency to an indiffer workers and even supervisors and executives whi order to accomplish effective and permanent dust
on the part of the 1st be overcome in
Another reason
for this attitude is the long period of time necessar ers exposed to only moderate concentrations of 2:
Lose foundry workas molders to
develop silicosis
|
A medical survey of the foundries of the Navy
Washington D. C.
was conducted by the speaker in 1939 of 525 men
red approximately
60 had a record of 10 years or over and 36 a r^' of 20 years or over
81
of total foundry employment Twelve cases of silicosis were found or 2.4 of the total in Stage I or II these data leading to recommendations for improved dust control methods
Industrial hygiene surveys in foundries other than the Washington Navy Yard have not as yet been carried out but would in all probability disclose
a certain incidence of silicosis even if not of disabling type
The medical control of silicosisin the naval establishment consists of an
ray of the chest before employment and an annual radiograph of all men
higher exposed to the
shake men
silica dust concentrations such as sandblasters and
Itis believed that medical surveys of foundriesin all Navy
Yards will soon be required
b Asbestosis
This is a potential occupational disease hazard from the inhalation of asbestos dust among workers engaged in the manufacture of asbestos insulating covers for flanges valves and high temperature steam turbines
The speaker recently conducted a medical survey of the workers of the
Pipe Insulating Shop of the New York Yard inclusive of ray studies the
maximum working period of exposure being 17 years No asbestosis cases
yards reported were found Similar findings have been
from two other
the study should be extended to all men in this trade
but
Medical control consists of an ray of the lungs annually The asbestos
is moistened and localized exhaust ventilation is installed over the work area
A respirator is worn during the dustiest aspect of the process
2 Lead and Lead Compounds
Lead poisoning has become comparatively infrequent in recent years both among industrial and service naval personnel apparently due in part to changes in materials and methods and partly to improved measures of control Zinc and titanium paints have largely replaced leaded material for ship interiors Red lead paint is still in use as the priming coat on hull exteriors but the finishing coats contain either no lead or a greatly reduced proportion All painters regularly handling containing paint are examined annually for evidences of lead absorption
3 Volatile Organic Solvents
Lacquer spray painting occurs on an extensive scale in Navy Yards and therefore demands rigid medical supervision Another important application is in degreasing measures All spray lacquer personnel are subject to annual physical examination
4 ray and Radium Hazards
The ray and radium are continually utilized for the detection of flaws in castings and pipe welded joints for high pressure steam installations Radium has an advantage in the small size of the equipment in that it is adapted to tests in the confined machinery spaces of ships
The question of protection from irradiation of the operating and other personnel working in the vicinity of the apparatus has received thorough study the practice of the Bureau of Standards being generally followed Complete blood counts of all technicians are conducted quarterly and special employment examinations are prescribed
Another potential hazard of radium is that of ingestion incident to radium painting of luminous dials more especially for fire control instru-
82
ments and Service are
5 W The hy
medical res the combin New York to rise
The im naval weldi contains aj mandatory welder to w
question of
The ch fume pois
ophthalmia poisoning
No acc . further red
utilized It
reported at
occurred an
adjacent to
Chroni
silicon wh
oxides in t
reported
of time pre
10 Annua Portal
These emphasis o their duties injury to t corrective to some ot operator f to his priv
11. Time
In a li United Sta ago it was
approxima capacity a following 7,000 num
lost from |
from non
and aircraft The control measures advised by the Public Health
toes
ments
Service
are
generally
in
force
plus
certain
local
regulations
eet
5 Welding
of welders is another outstanding feature of
yogege, The hygienic supervision
welders were on the rolls of
responsibility a . medical
Approximately 2,500
including 653 at
the combined shore establishments as of January 1 1940
New York This number has progressively increased and will continue
,
.
Povarcsteghed approximately poisoning to rise
volume of work in confined spaces is characteristic of
The immensA e battleship of 35,000 tons displacement under construction electric welding is
naval welding
500 compartments in which
contains
certain of these spaces being extremely small and forcing the
mandatory
These conditions complicate the
*
welder to work in very cramped positions
question of effective preventive control of the hazards
The chief hazards which have to be considered at present are nitrous
zinc fume fever as it is popularly termed and actinie
3
-
fume poisoning ultraviolet radiation of the welding arc
Nitrous fume
et.
ophthalmia from
is serious condition
ag
while comparatively rare a
the fact that these injuries would be still
No accent need be placed on
provided were properly
further reduced in number if the control measures
of actinic ophthalmia
utilized It may be of intereYsatrtdo innot9e mtohnatthosf 3o1f7tchaesecsurrent year only 20
reported at the New Yorkthe remaining 80 among men exposed in spaces
occurred among welders
not utilizing available protective goggles
adjacent to the welding are but
fluorides or
,
Chronic poisoning among naval welders from manganese
mineral
4
which might be ascribed to inhalation of these metallic or
co n &
silicon
fumes originating in the rod coatings has not been
oxides in the welding
cannot be denied The limitation
reported Such a possibility of course
of time prevents mention of additional hazards
2 10. Annual Examination of Crane Operators Enginemen Hoisting and
Portable and Locomotive Engineers
_
classes of workers are physically examined annually with special
fi
These
and vision In view of the nature of
emphasis on blood pressure hearing sudden collapse might involve critical
:
their duties physical failure such as
to material If
injury to themselves andimoptrhaecrtiscaabnlde itnheadwdoirtkieorn idsamreatgiered or transferred
corrective measures are
for which he may be suitable A crane
to some other type of employment
would be referred
for instance presenting a marked hypertension
operator
and transferred transferred to other duties
to his private physician
*.
.
& :
-
from Industrial versus industrial Disabilities
11. Time Loss
in various parts of the
In a limited study of 116 industrial companies
a few years
United
States
conducted
by
the
American
College
of
Surgeons of
illness
was
it found that the time loss from industrial types
in his
ago
was
that industrially connected The speaker
approximatelyaproximately 15 times
Officer of the Washington Navy Yard made the
capacity as Senior Medical
1938 Total industrial force
following
observations
for
the
calendar
year
accidents
0.14
number
of
days
of days lost from industrial
The number of days loss
7,000 number
or accident 5.20
industrial illness
37 times that from industrial
lost from
disability was therefore
from industrial disability
83
causes A similar study by the speaker at the New York Yard for 1939 revealed that the industrial loss was roughly four times the industrial figure The possible factors in the difference between the two yards have
not been analyzed Disparities of the same general order have been reported in recent sta-
tistical studies by certain large commercial industries and reflect an enormous economic loss Much of this industrial illness is preventable It is believed that in the naval establishments this wastage of preventable illness can be greatly reduced if the problem is attacked by an annual physical examination of all employees referring cases requiring corrective treatment to their private physicians or other agencies This would require a
heavy increase in medical staffs but it would be a profitable investment by
naval industry in the saving of man power for national defense It is a
.
question worthy of being explored
PROFESSOR DRINKER We were informed the other day in Washington that the Navy is now in the mining business and is confronted with the conventional mining hazards as well Therefore we can say that their
hazards are about all those we meet in all of our industries
am sure that Captain Brown will be glad to answer questions
MR WEIL I should like to ask Captain Brown what his eye test consists of for his men in called key positions We are using a keystone and we are a little at a loss as to how to interpret some of the findings
CAPTAIN BROWN I didn't get the drift of that
MR WEIL I want to know what the eye examination consists of and what is your experience in interpreting the keystone test if you use it
CAPTAIN BROWN I don't
particular test We simply use , standards
think we have had any contact with that
the ordinary southern test with definite
PROFESSOR DRINKER A teacher always judges the value of a book
first by his ability to keep it in his own library or in his own laboratory They have a way of disappearing particularly if your students are eager for it One also judges the value of a book by the general appearance of the cover whether it begins to fall apart after a month or two
Noxious Gases is the standard book throughout the Eng-
Haggard's
fourth copy I don't know
speaking world on the subject am on my
how the rest of you are doing Two of mine have been stolen one is worn
and the one I have has been rebound once The University also has a
out
the Engineering School Libra-
number of them at the Medical School and at
to use it and how much
ries I state this to show you how eager we are
we do use it
It is pleasant to welcome to our group least it is for me as a professor at Harvard professor in a sister university and one with whom
have friendly rivalry of all sorts In this case I have to admit with a w goeod deal of professional jealousy and very sincere admiration that there isn't any rivalry The lead is entirely with Yale
It is to
therefore a great personal privilege to be able to introduce
to you Dr. Hm oweard W. Haggard of Yale University who will speak on the
Absorption and Excretion of Volatile Solvents
84
ABSORPTION AN
----
As I look over the fact that the title assi
other titles which are c the problems of Industr
solvents and kindred s industrial occupations But here I deal with no
particular situation A field far too much empi
tion of fundamental pr
and the specific problem volatile product as an e
as there are individual
should be approached b solvents These princip physiology the p get into the body and b of these principles that
tion of exposure take o
topic But I offer no s
shall at moments desce very obvious situations
Toxic substances & separately exercise th into the body And so little distinction as to m familiar volatile solven when absorbed into the of which are roughly p
action again barring !
When alcohol is taken 1 and of the intestines a to every part of the bo ication would occur I substances Consequen in every tissue of the b the relations of the sol
thus permeated with al This tension and corre proportional to the am
The alcohol causes the tissues of the body the brain Brain funct develop Those functi development appear to
reason are impaired ez sciousness and finally
* Director Laboratory