Document MMRM48Q23BKbXwV90vaR58rB9
FILE NAME Industrial Hygiene Foundation IHF
DATE 1947 June DOC IHF101
DOCUMENT DESCRIPTION IHF Report of Preliminary Dust Investigation for
Asbestos Textile Institute
INDUSTRIAL HYGIENE FOUNDATION OF AMERICA INC
4400 Fifth Avenue
;
Pittsburgh 13 Pa
225
REPORT OF PRELIMINARY DUST INVESTIGATION
FOR
ASBESTOS TEXTILE INSTITUTES
JUNE 1947
BJ
H.C.L. Hemson
Head Engineer
an
=
\ / June 18 1947
Industrial Hygiene Foundation of America Inc
me By
;
-
John F. McMahon
Managing Director
5-12.777
5-12.777 5-12.7 7
**
**
R 274
REPORT of
PRELIMINARY DUST SURVEY for
_ ASHESTOS TEXTILE INSTITUTE
June 1947
OBJECT
OF
INVESTIGATION
This project was a preliminary investigation of the asbesto problem in textile plents of members of the Asbestos Textile Institute with the immediate object of defining the specific nature and the rag tude of the problem in all its phases From such a definition the ch acter of a term project could be outlined An original objectiv
most immediate importance was to facilitate the exchange of informati
between member companies on successful methods of dust control and o
wise to promote a general improvement in that field
SUMMARY
The facts upon which this report is based were obtained on >
during the past three months to all plantosf Institute members exc one who wished the visit postponed to a later date Complete coop
was extended at all plants Dr. C. Richard Walmer Medical Director
Industrial Hygiene Foundation participated in visits to three plants
in development of the medical concepts of this report The problem is seen to be composed of three aspects which
discussed in three sections of the report and summarized herewith ar
ENGINEERING MEDICAL and PHYSICAL TESTING
Proliminary Dust Survey for Asbestos Textile Instituto June 1947
Weaving
*.
One plant has a superior method of suppressing dust in weaving wet methods and dust count records indicate a complete suppression of dush
It involves a water spray head mounted above the warp the rear of the '
harness with a mechanical screw arrangerent for constant moverent of the | head transversely to the warp They believe it to be more offective than system common in several plants wherein the warp is passed over wetted role
It is apparently not practical to recommend 100 per cent wet wea
throughout the industry Moreover we are satisfied that it is practical w
control dust in this operation by local exhaust where dry wearing is cons
ed imperativefor special properties of the cloth One of the best exhaust
arrangements includes an exhaust opening directly under the warp at the re
of the harness frame with a slot exhaust opening carried by the lay bean
latter connected to the stationary part of the exhaust syston either by flexible hose arrangement or by an all metal swivel joint
Duct Work
The actual arrangement of duct work and exhaust fan present no
usual problems where good practice in sheet metal fabrication is followed
points are of sufficient importance to require emphasis .. Special care ab
be exercised in the fabrication to avoid sharp projections on the inside |
create points of lodgement for fibers Secondly it must be designed to .
vide adequate transporting volocities Velocities below 2000 ffm in the
experience of the industry may permit sottlement of material and gradual
clogging Therefore allowing a margin of safety the design should prow
for velocities of 3000 fpm
Te
June 1947
AR EUS A EO AT LLU dL bok eh wes y
The problem of distribution of planned air flows to the differen branches of the systeims of importance in the design of all dust oxhaust
systers The use of dampers in branches to adjust air flows is avoided in
the test systoms Their function in effecting balance between branches
best attained in the original design Design procedures to effect this jective are available but will not be elaborated at this point
Dust Collectors
Five plants in the survey employ the known burlap dust bo
s.
.
for filtering air from various exhaust systems
.
The favored filtering ahe ahe
is determined on the basis of one square foot for each air flow of 2 cfm
eee
.
ee To
Most arrangements are such as to permit cleaning by whipping with a bambo
pole or a buggy whip by men who remain on the clean air side of the filter
cloth In one systen the mon are required to enter the dust sido for da
ing purposes and cleaning is carried out once weekly with the ^...ce
central station vacuum cleaner Fractices in different plants to frequency with which the burlap filter is freed of its dust
are variabl
load by why:bao.
While these dust collectors work well we are not prepared to = iy
mend then to the exclusion of some commercial types of filters having m
shakers Several engineering elements enter into the design of a dust
or system involving principally a proper estimate of pressure drop in _: im
ments of the system and especially that through the filter proper tack
FP)
If the pressure drop estimate in the filter is incorrect the system will
oporate properly If the basic resistance of the filter i.e. that immolatimmolat
ly after shaking the cloth is subject to a constant increase over a pe
Juno toe
sya,
Preliminary Dust Survey for Asbestos Textile Instituto ti
, 1947
a serious lack of information prevails generally on this aspect of the problem
The story in North Carolina is worth special mention This state instituted 10 years ago a system of periodic medical examinations for all
workers in dusty industries and hence all asbestos textile workers have boen rayed and clinically examined for a longer period on a periodic bas
than any other asbestos textile plant in this group If the state examine
finds that workers should discontinue their employment because of rapidly
developing asbestosis they have the authority to effect this change They =...
see to it that workers who should receive workman's compensation due to dis
abling asbestosis are processed So far as we have been able to escortain
neither ovent has occurred to any employee of the two North Carolina asbest
plants in this group
These observations suggest that there may well be a marked diver
in medical procedures
of asbestosis
interpretations
and attitudes
respecting the
.
diagn
There is a very urgent need for a concerted cooperative medical
effort to develop improved diagnostic procedures and uniformity of interp
tation
EN PTee
ie 0
Survey .' Preliminary Dust June 1947
Survey for AsbestAos Assbebstoes stos Textile Institute ,
Mesa
2.
APPRAISAL OF FREUCED DUST HAZARD
Having reached a degree of dust control represented by the dust
count limit limit five million it is then proper to ask What degree of assurance is afforded by existing knowledge that asbestosis will not in
fact develop in the future if dustiness is kept below that level
If there are factors at present unknown that will indicatea
|
need for still better dust control what will that limit be
The information available does not permit complete assurance tha
five million is thoroughly safe nor has information been developed permittime
|
a better estimate of safe dustiness It is nevertheless of the greatest importance either that such
assurances be sought or a new yardstick of accomplishment be found for ac
curately measuring any remaining hazard in the dust zone below five million
for the elimination of future asbestosis depends upon the degree of contre
effected now
Measurement of Dustiness
One
basis of uncertainty as to applying present conventional
counting techniques to the measurement of asbestos dust hazards below the
five million level is summarized in the question -- are the fibers of aster
the causative agent or the fibrous cubical particles that look like
those of other industrial dusts The fibrous particles in most textile
operations comprise 80-95 per cent of the total dust seen in dust counting
While it is proven that asbestos dust is the cause of asbestosin
there is no certain information as to what shape or size of dust is the
causative factor The correlation studios of the U.S.Public Health Service
June SovagG wind Surv Surv for Asbestos Textile instituteinstitute
|
1947
IMPORTANCE OF FERIODIC MEDICAL EXAMINATIONS '
One of the most important elements of a program of protecting heal .
of workers in dusty occupations is the periodic medical examination The l
of scientific information regarding all aspects of asbestosis is serious
This carnot be emphasized The obvious procedure to help overcome th
deficiency is to employ every tool now available that will throw more light
the facts The importance of the periodic medical ray examination can pow
haps best be emphasized by stating that dust count investigations cannot p^/
|
the present state of knowledge give us assurance as to the extent of cur suc
cess in eliminating the hazard
:
Regular emminations cerve to protect the worker by giving early
dication of health impairment due to dust and permit intelligent action to taken to avoid further serious health deterioration This is particularly
true if the detection is early enough and there is no progression to late
stage asbestosis
More important for the long term the accumulation of factual in-
formation regarding the health status of exposed workers statistically int
preted in relation to dustiness studies and to mechanical developments in -. control equipment will eventually indicate when the battle of asbestosis -
trol is being won This aspect of the problem is elaborated in the followin
|
section The inventory provided by such medical program is just as impos a
to intelligent action in this problem as material inventeries are to the
proper conduct of business
hs ESO CE T A
.
Survey for : '!
Preliminary
Dust
Asbestos AsAsbestobs estos Textile
a
June 1947
Institute
a
II MEDICAL
PRESENT MEDICAL FACILITIES AND PRACTICES
Every plant has connections with a local specialist in radiology
' who is employed for disgnostic work on an irregular basis Three have thes
own rey machines used by the local specialist but only one has a well-
established schedule of periodic medical examinations
Half of the plants have no positive information as to the incider
of asbestosis among their workers The situation is these respects is in-
dicated in Table II
TABLE II
PRESENT PRACTICES AND FACILITIES AS TO MEDICAL
FAY EXAMKTIONSEXAMKTIONISNIN VARIOUS PLANTSPLANTS
Plant A B C A E
...
G H I J
Recent ray-
Survey Made Yes
|
No Yes
Yes
No No No Yes
No Yos
Periodic ray
Examinations Made
No
No
,
No
No
No
No
No
Yes
No
No
Have Own
ray Machine
Yes
Mi _
No (nF
No
No
.
No
= No . |
No
- Yes No
JM
Yes
Within last few years and results available to plant or its physician
t
++, Proliminary Dust Survey for Asbestos Textile Institute
June 1947
I-
ENGINEERING
PRESENT STATUS OF DUST CONTROL
Practically all plants visited have had one or more dust count a
veys made of their operations and these data were available for the presen
study
In addition a few samples were taken by the investigator in most .
These records were studied and a range of concentrations judged
most representative selected for the summary given in Table I. Where relat
ly extreme values appear it is an indication of too few data to permit a =3
.
estimate
|
Figures in the last column are selected to indicate the magnitude
readily attainable dust concentrations with dust control measures now in -
use or judged to be most typical of an operation where no special dust on
measures are employed e.g. ring spinning
Discussion of Concentrations
The available dust count data for operations in the preparation
are highly variable and reflect the poorer accuracy in sampling inherent in
operations that are intermittent and miscellaneous in character These fig
are therefore considered much less reliable than those for other departm
The figures for carding room dustiness indicate that with reason good enclosuarned exhaust of the machines concentrations well below thre
million are obtainable Four of the plants visited exceed the five milli
limit materially
All the data for mule spinners exposure indicate a wide variation
dustiness ranging from two to eight million but the volume of data are
st Prelinirary Dust Surve y for Asbestos Textile Institute, / June, 1947,
*SUNVId
SHUNOD
LNAI 2-3
NI
Spinning
JOUINGD AOVGAV Spining 2-4
ISN 2-6
40 1-2
SALVIS 2-4
INaszd
L
TeotdLy, TO1zU0gU3TA aojlog wre - G- L-t -T -
qeoy
DIFFERENT
DESCRIBED DESCRIBED TERMS OF AVERAGEDUST AVERAGEDUST COUNTS G
G-0k F I
02
-
1-3 H
- ESN
-
g
- l-h
L-S
10-25 4-12 4-12 3 2-4 2-3 6OT-2) 30-50
=
a grt Fre FA 2 ne CGT -
ca
:
EFT 5-8 2-4 2-10 -
13-18
oo
a 6- < 2-5 - 1-5 2-10 2-10 2
|
9 = L-G 2 -7 9 - LG GUIl -
=
Wt, <-T
T F);
5-
e-TCE-2 aa
<-T G-t Gt G-t -
- -2 9-2 2a 4-2
Suy ds Duy ds voy buy
Buy guy
wavdorg preg ony Supy BvyWAL avay todsSuypuy
Preliminary Dust Survey for Asbestos Textile Institute Institute
June 1947
great enough to yield a good average Concentrations for ring spinning w
from one to five million although there is no strong indicatioinn the av
data of marked differences between this operation and mule spinning
There is a similar wide variation in date for twisting two to
million but there is some justification in these date for the opiniowni
held that this is one of the dustier operations in the finishing end of W
It is believed that occasional high values in both ring spinning and twin reflect in some cases the compling procedure If the large impinger is
tained in one location and there is a strand breakage in that immediato :
theresulting whipping dust will be reflected in that single sample and woul
not therefore be representative of the worker's exposure
|
Dustiness in weaving operations reflects the use of water for
controiln some plants and exhaust systems in others The lowest concent
tions of one to two million obtained in Plant A reflect highly efficient weaving methods there employed Concentrations less than four to five of
are readily attainable by local exhaust methods as indicated by the resu
several plants
The data for spooling and winding operations are included for .
pleteness but reflect miscellaneous operations and conditions The dust ported is often due to the effect of other machinery in the same room
considerations therefore affect the reliability of these data as in the
of operations in the preparation roon
'Preliminary Dust Survey for Asbestos Textile Instituto
Juno 1947
EXISTING DUST CONTROL FRACTICES
The following discussion of dust control practices in the industr
is merely an outline To be useful to those who are responsible for the
engineering in each plant they will need to be set forth in the form of
detailed specifications describing details of construction specification
for sheet Estal contractors for purchase of fans of proper capacity and design and operation of dust collectors
Preteration
Highly variable practices prevail in different plants and the mis
cellaneous character of operations within a single plant makes it impracti
to formulate many general statements However it may be said that such ..
trol is is realized results from the use of modern equipment that is well
closed and which usually incorporates pneumatic conveyors with ceiling com
densers The large movement of air involved in pneumatic transport serve
useful additional purpose of preventing the escape of dust from the prima
equipment Discharge of stock from ceiling condensers into bins stock - be or feed hoppers is a dust usually not under control The blending operats
is another source which is often not satisfactorily controlled With the
ception of these two common operations most of the dust control procedu
quired will be moroor less specific for each plant
Carding
As has been noted reduction ofdustiness in carding to concent tions of three million or less is easily attained by good enclosure of t
machine and carefully designed exhaust Moreover experience of several
Preliminary Dust Survey for Asbestos Textile Instituto June 1947
companies proves that it does not interfere seriously with manufacturing
operations nor with quality of roving produced
Our investigations indicate the superior advantages of having '. :.
walls of the enclosure of wood to facilitate small clearance by rubbing
tact at the edge of the main cylinder thus avoiding excessive air infil
tion at that point Wood covers have the advantage of resistance to cru
which was evident in installations with sheet metal covers Connection of the enclosure to the exhaust system by means of
bers of ample dimensions i.e. large sectional area is of rajor
portance to avoid localized high air velocities close to the webbing in
main cylindor This detail was not always observed In view of similar degrees of success judged by dust counts
tween various installations the best criterion of superior design as
tails of exhaust from the machine was in the relative economy respectin
rather volume of air exhausted per machine Our observations indicated
treme variations as indicated in the following table of exhaust rates p
carding set in five representative plants
Plant
Air Exhausted Per Set
7. fats
Bool
1500 cfm
2200 cfm
E
3800 cfm
G
5400 cfm
\
B
4^'
\ 2000 cfm A
It is apparent from this investigatithoant 2000-2500 cfm por
'
of breaker and finisher cards is ample exhaust capacity if the system
properly designed
Preliminary Dust
June 1947
:
SurveySurvey
for AsbesAstboesstos
TTeextile xtile
Institute
Institute
All five of the systems described in the table serve their purs
satisfactorily from the viewpoint of operation but it does not mean that they would be equally satisfactory to others Thus the plant with high :.
haust capacity G has a unique interplant tunnel connection so that ext
heat from another plant supplies replacement air without added cost for
;
or winter discomfort
spacious
by Plant E controls dust
roca exhausted at a rate
completely housing each pair of cards of 2000 cfm Sidewalls are easily rem
ed for repairs Most plents would not prefer this arrangement
"
As far as the dust count data can show the card room of Plant
with 2200 cfm is equal if not superior to that of Plant E with 3800 off
recently installed system
)
The fundamental features of best card dust control systems obe .
,
are as follows
~
;
1. Wood enclosure with hingeing arrangement
2 Liberal clearance between worker rolls and curve of cover permittianigr passage at low velocity
3.. Large chamber connection on cover to duct
4. Duct branch not over " preferably 4
5. No blast gate dampers in branch line
6. ExhaustExhaust influence over comb either by extension of
main cover or by separate hoods 7. Exhaust space under machine not over 4 duct
8. Enclosure and exhaust of food hopper not over 4 duct
Two installations include en exhaust branch to prevent the ca
dust originating in the space between the ring doffers and the main cylin
Preliminary Dust Survey for Asbestos Textile Institute
June 1947
Institute
erg
of weeks the syston operation will suffer Apparently some of the older
commercial flat bag type of collectors did exhibit that difficulty Modis
cations in the design of such units have however been incorporated in m
recent models and those difficulties may have been eliminated
Two plants employ commercial collectors of the flat beg or enve type Another plant uses a cloth tube commercial collector and also one . filtering element is of paper which is replaced at intervals of several z A study of operating details of these commercial collectors is indicated ~
this study including considerations of original cost and operating cost
Recirculation
Several plants return air from the dust collectors to the worked
conserve heat in the cold weather We are not prepared at this point eit
to condone or to condemn this practice except in cases where there is obvi
ly leakage of dust through the filter and consequent recontamination of th
air inside the plant
The practice is generally frowned upon where dusts
.
Cae
_
that are hazardous to health are being handled
eee
We believe there are . certai
circumstances where the practice might be permissible provided adequate g
guards are incorporated in operating procedures The large volumes of air
involved in dust control represent a tremendous problem as to heat loss
boilor capacity which cannot be passed over lightly
'
Proliminary Survey eo.
:
Dust
for Asbestos Textile Instituto
June 1947
oro TOE HSETE,
WY eit oe
ESTIMATED INCIDENCE OF ASBESTOSIS
The incidence of asbestosis among employees of those plants where
employees were examined in recent years shows a marked variation as indic
ed by the following.
A Make
Make past about
Plant
20 per cent
has and
recorded in the
cases diagnosed as asbestosis to the exten
nine years has compensated on the aver
two cases per annum Total textile employment about 400
Plant C on the basis of a recent systematic survey estimates
asbestosis incidence to bo about three to four per cont
PlantD has results from an incomplete survey in which four cas
were found among those volunteering for examination with a total textile o
ployment of around 150. They have compensated one case in about 10 years Three more are pending
Plant EE with a textile employment of 300 finds five or six cases
J annually that the physician believes show early changes due to asbestos
Plant J has counted potential cases of asbestosis amounting in
numbetro about 20 por cent comparable with Plant The other plants have conducted no systematic ray surveys of
their own and have no information as to incidence among their employees
None of these has had cases requiring compensation
While we have no complete data on history of employment and labe.
turnover in the several plants it is apparent that there is at least oug
ficially a marked inconsistency in this picture Also it is clear that
-
Preliminary Dust
Juno 1947
Survey
Survey
fofror habohstaosbostos
Textile
Institute
STATISTICAL STUDIES OF MEDICAL RECORDS
. There are two very important questions concerning the physiological
answered nature of asbestos that have not yet been
|
by any published investi
a
|
gation 1. . What is the expectation of asbestosis in workers exposed not
than 15-20 years to low concentrations of asbestos dust Among the 500-00 workers who composed the subjects in the U.S. Public Health Service study
there were abnormally few who had been exposed for more than 15 years and
practically none over 20 years These facts seriously affected the conclu-
-
sions that could be drawn
2. Is there a progression to advanced asbestosis after exposur
an individual has been discontinued or has been reduced to very low level.
due to action of dust deposits from earlier exposure This question is on
in very great importance to intelligent medical supervision of workers
the
| |
plants It is virtually certain that statistical investigations of exige
records would throw valuable light on these questions
None of the plants visited during this inquiry have sufficient
systematic extensive and
records to provide satisfactory answers to these
questions but the medical department of Metropolitan Life Insurance Commu
under Dr. A. J. Lanza have rays of a number of men obtained in the case
1930's which could provide the nucleus of some useful information depent
on how many of the original group are available for ray
_
Dust Survey Proliminary
''.
for Asbestos Textile Instituto ,
Te
100
June 1947
The question as to whether a plant should purchase its own ray equipment is an economic one involving consideration of cost of local outst
medical and ray facilities and of loss of employce tire in travel etc.
Diamontic Panel
To further the objective of improvement and uniformity in diagnos procedures , a medical section of the program is proposed in the form of a
MEDICAL ASHESTOSIS PANEL to be composed of outstanding medical men in this field and of the physician designated by each company as the one responsib
for its medical and diagnostic work The composition as to outside medical personnel of this panel would be determined by its objectives the
assembling of the best possible medical brains and the mutual education in
diagnostic procedures that comes from exchanges of scientific experiences
and information
The panel would meet perhaps annually and consider the si
nificance of ray films and other clinical data brought to the group by ea
participating physician Dr. C. Richard Walmer's services would availab
for the organization and other details
for Asbetos ', Proliminary Dust SurveySurvey
June for 1947
|
AsAsbbestos estos
Textile
Institute
Institute
Institute
I
The most outstanding store of information is in the records of
the Division of Industrial Hygiene of the North Carolina Department of Heal
who in accordance with state law have rayed workers in this and other
dusty industries almost annually for the past 10 years A study of these
,
records would undoubtedly cast much light on the question of progression
Through officials of the company members in North Carolina we already hav
assurances of their full cooperation in any investigations and although w
have not discussed the matter with them directly as to details there is
every reason to suppose that the desired information would be made availabl
to us for the purposes described
In addition a general ray and medical survey of workers in or
or two plants with a long history of high order of dust control would be 7:
great value for this purpose
e
.
&
a
June @ et Proliminary Dust SurveySurvey for habhosatbosostos Textile Institute 1947
x
employed conventional dust count techniques which in effect related incide
particles ranging of asbestosis to the number of fibrous |
of a size
from
to five or 10 microns
For illustration illustration suppose the causative dust element is something
different c.g. fiters that less than 50-60 microns long and less the 1-2 microns in diameter The conventional dust count method would be satis
factory only if there were a fairly constant ratio between the two types of
dust
it would
in
that
case provide
an
adequate index
;
Syn
Preliminary Studies on Qualities of Asbestos Dust
With a view to eventual development of supplementary methods for
measuring asbestos dust concentrations on a weight basis we have conducted sone preliminary studies directed to the colorimetric determination of tots
silica in the minute quantities of asbestos dust obtained in a typical atmon
pheric sample This requires development since it could provide a valuable
tool for further investigation
microscopic particles and fibers
e
Another aspect of the dust examination problem on which preliminat
work has been done involved studies with the electron microscope We poseb
the two following questions _
1. Ordinary dust particles , one three microns in diameter ou
prise most of the particles in the dust count They look like ordinary in-
dustrial dust and we refer to them as cubical as distinguished from fibre
parttcles The question is are these particles in fact fibrous or su
they bundles of fibers
4,
Preliminary Dust
Survey Survey
forfor AAssbbesetoss tos
Textile
Textile
.
Institute
June 1947
OF mre
III - PHYSICAL
SIGNIFICANCE OF DUST COUNTS
e
Correlation between development of asbestosis and some pertinent
measure of dustiness e.g. dust counts can be developed by periodically |
serving and recording data on both aspects - periodic medical examinations
of exposed workers together with the periodically measured dust exposure of
each Ecwever to be useful for preventive purposes , theseprocedures have
to be extaded into the past whorever data is availab.c This was the procede
ure employed in the studies of the U.S.Public Health Service in North Carol
plants Public Health Bulletin No. 241 1938
The main value of dust counts in asbestos plants is to obtain date on dust concentrations that can be compared with that study and thus lead conclusions as to probability of development of asbestosis in the particul
plant being studied
In that study dustiness of different occupations was measured in
the usual manner and also the incidence of asbestosis by medical and ray
examinations of the men employed A statistical comparison of the two set
data led the investigators to the conclusion that new cases of asbestosis
would probably not occur if dust control measures were undertaken ensure
that no dust exposures exceeded five million particles per cubic foot
measured in the same manner
Preliminary Dust Survoy for Asbestos Textile Instituto ,
June 1947
Soinring
Mankiim Mankiim
One plant has installed ventilation for their ring spinning fre
which management believes has reduced dust in this operation It consist
in a series of exhaust openings under the frame near the floor running
the length of each frame Tirs did not permit demonstrating to our cun
satisfaction whether a measurable improvement had been effected or not This should be done by a scries of dust measurements with exhaust on and
off The volume of air exhaust is insufficient to effect a true local a
haust action and if it is effective it must therefore be an effect of
simple dilution
Twisting
Interest in control of dust from twisters is widespread in the
dustry and Plants A and B have installed an exhaust system like the one
scribed for the spinning frames in Plant A. Here again the operators de
a marked improvement has resulted Dust count data is needed that will
measure the degree of improvement
Winders
Machin MachinClandeston Clandeston Clandeston
Cop winders have been exhausted in Plants A and B with report
beneficial reduction in dustiness We do not have quantitative quantitative data on
point The exhaust arrangement for Foster winders was developed many yo
ago and is well known The tendency to elimination of this machine raks
the problem one of little practical interest now
In most plants dust from other equipment such as spinning ~~
twisting which are commonly in the same room is of greater importance
-
that from winding operations
Preliminary Dust Survey forAsbestos Textile Institute Institute
June 1947
yardstick because it is suggested that when control below five million i attained present dust count methods may not properly measure the remainin
hazard
A detailed summary of recommendations for a long investige is given at the end of this report
June 1947
Engineering -- Mechanical methods were seen in use in one or
plants which effected practical dust control in all operations bringing
concentrations down to five million or lower with one or two exceptions
is proposed to prepare formal detailed descriptions of these methods for |
al distribution to members of Asbestos Textile Institute
Medical Supervision of Workers -- Only five plants have had an
medical ray surveys of employees In the others therefore there is a
serious lack of information as to the incidence of asbestosis The lack
serious more
in sense because in most of these plants no compensable .
of asbestosis have occurred to draw attention of top management to the pr-
While the medical survey conducted by one plant recently shows only about
per cent of the employees with asbestosis two other plants appear to hav
20 per cent of their employees affected
Medical supervision of workers in this industry is of utmost in
portance for the protection of both employee and employer not to mention
considerations Therefore it is strongly recommended that each plant in
tute a program of medical and ray examinations of all exposed workers ac
early as practical
.
Physical Testing Dust Counts etc. -- The maximum permissib
dustiness for asbestos is commonly taken to be five million particles pr foot This represents good attainment in the dust control program It .
phasized however that dust elimination to this extent does not positive
sure that no asbestosis will develop in some workers after a long worling 9 s
greater than 20-25 years Scientific evidence is obscure on this point
recommended therefore that studies be initiated aimed to develop anothe
-
June vee wan ene y tom CY 1947
LUE ASUCe wu
ac SA eat
shad
neha Se
2. Secondly -- since the limit of resolution of the microscope
lenses used in dust counting does not permit seeing particles very much smal than one micron one may ask if there are many fibers of great length but a
such small width that they are invisible
Samples of atmospheric dust were obtained for examination by the
electron microscope by mounting the small specimen slide used with this
instrument the dust collecting zone of the electric precipitator In on
to eliminate very large fibers
the air being sampled was
caused to pess
fis
fis
through a glass spiral coated with adhesive on its interior This subjected
the dust particles to centrifugal force and the largest ones would be precipitated out much as they might be in the nasal passages of man
Studies with other industrial dusts employing this spiral indicate
that very rarely do cubical particles larger than three to five microns suc
ceed in passing through the several turns of the spiral
In samples obtainedwith this apparatus in a card room having a
good dust control we obtained pictures some of which are reproduced in the
attached Figure They demonstrate first that the cubical particles seen by a low power microscope are in fact bundles of fiber resembling a life
size handful of partially opened fibers
The picture further demonstrated that there are many fibers of no siderable length some fully 50 microns whose other dimension is only a
fraction of a micron the fiber is therefore invisible in the dust counting
microscope
a
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cr.
.
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PHOTOMICROGRAPHS PHOTMICROGRAPHS
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e ]
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bad fi eae
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DUST
DUST
refs r
MAGNIFICATIONMAGNIFICATION
>
Pe s." Q
Y
- QQ
a
a
faore | ye
XY
005S
NOILVANO Q
Lgod
~
SOLHESV YVALNVIG
ANYOEU-IV { NOYIM
JO
ATIOVIO
STL
SHAVYDOINLHa
NOULOAT
Dust ,
Preliminary Prelimnary
Survey
for Asbestos
Textile
Institute
T
June 1947
They also showed some fibers a few microns in length whose diemes
is only 0.01-0.02 microns although the commonest particles are bundles of
; fibers about 0.1 micron in width
;
In addition to the light these observarions throw on the sub-
microscope character of acbestos dust they are cited to indicate the othe
qualities that might be pertinent to evaluation of dust exposure to supple
rent the dust count technique now in use
a
Mi dn
4Ju%no 1947
J oe Muwey WW bide vb teh dD Uee k re
INHEFENT DUSTINESS OF STOCK
considered In investigations of the type being presently
|
a prim
ain must be to develop improvements in dust control with the minimum of was
motion and expensive experimentation on a plant scale At the stage of
'
obvious development of the industryindustry causes of dust are very often not A
|
examination of dust count records made available to us combined with the .
_
tests we performed ourselves ,
provide numerous
instances
of variation
the
cause of which is not apparent
We undertook recently to measure the amount of dust in the roving
different manufacturers by suspending a measured quantity of roving in alco
then malding ^ dust count in the same manner as with air samples The resul
would be expressed in millions ooff particles per yard of roving or per gram
and would be of great advantage in relating differences in dustiness to the
causative factor Such a measurement technique would be essential in appro
|
ing the actual value of oil
We do not have sufficient data on this effort on which to draw con
clusions There are difficulties to be overcome and the solution depends more laboratory experimentation
test Another
method which would be of value is a standardized =
anical abuse of roving in a small vessel while sucking a stream of air wit
resulting dust as in the sampling for ordinary dust counts A test of this
kind in conjunction with the dustiness index would be of value in evaluat
the oiling practice or it might take the place entirely of the procedure
previously outlined
4
6
"a.
;
+ Preliminary Dust Survey for Asbestos Textile Institute , June 1947
OUTLINE OF PECCENDED PROCEDURES FOR ASBESTOSIS INVESTIGATIONS
; .
ENGINEERING
A. Dissorination of Existing Information
. Provide factual information to Institute members with least poses
~
delay prepare bulletins with design sketches on some or all of several subjects listed below to be distributed singly as ready
Additional field observations required in any cases ri Cardinz dust control for various makes of machines
2. Dust in preparation miscellaneous operations
m Wet weaving equipment + Exhaust for Dry weeving
5. Exhaust for winders etc. 6. Design of duct work 7. Design of dust house
B. Develotment of New Techniques for Dust Control
this category the problems for which there are no present
answers like twisting spinning appraisal of operation efficiency and cost of commercial dust collectors etc.
Preliminary
June 1947
DustSSurveyurvey
for
Asbestos
Textile
InstituteInstitute Institute
II MEDICAL
A. Institution of Periodic Medical Examinations
This is urgently recommended to all companies Medical advice
organizations as to
upon request
organizations procedures will be given by the Foundation
B. Organization of a Diagnostic Panel for Asbestoris
Arranged by the Foundation's Medical Director and organizedto
scientific review meet in Pittsburgh at suitable
intervals for scientific
suitable of diagnostic problems reading of ray films etc. Panel to
company consist of individual
physician or medical consultants
together with other medical authoritics to be determined
C. Statistical Study of Existing Medical Records
III
Designed to find answers to important questions concerning
medical and physical nature of asbestosis especially concerned
with records of State of North Carolina Metropolitar Life
Insurance Company etc.
:
PHYSICAL TESTING -- Further Dust Studies
Studies of physical and chemical characteristics of asbestos
dust designed in conjunction withmedical studies to provide
more significant information concerning the nature of the dust
exposure to develop supplementary techniques for measuring
remaining asbestosis hazard after reduction of dust to meet the
present standard to insure that effective control of dust has
been attained
4
This is a step by step program aimed at the elimination of asbestosis cases from the plants of Asbestos Textile Institute members
ELCTRON
THIS PHOTMICRGAPHS
CIRCLE OF
1
MICRON AIR-BONE
DIAMETR ASBETOS
-
DUST
-
'
SareeLate: Ane es! SRL
3
tS
Feit
Het Pe i)fr! RE
MAGNIFCTO
5500
X
_
"
4
REP7 l l
OAT
ATA
tL.
i
JHA33018
|
Preliminary Investi- Xemorandum on U.3.Asbestos Ganacul Resort Preliminary
Inc. Supplementing the Ganacul Resort
gation for Asbestos
Preliminary
rust
Investi-
Textile Institute of June 1947
Rlassed
Dust
1
10 Ring.
General air in
finisher card room at
2.6
2
6 Tins -
Slatise to No.
1, mit at secatnes 6 ani bf,
2.9
taxes 3
10Xtzs,
General air
while
.et
.et
walking up and
2.0
.et
and 4 "12 Stns. _ General alalas taken ville
valking up doma alalas of tristine
5.8
machines
:
distant from tristers
Dust Dust Control Practices
,
" <
<'
' " '
abunt yotas
of this plant {es shown to effeet good resalte with the lowest rate
ezhanst.
our dutinaa " n
' 5 " <
lo ser <
about < " " 50 per coat greater air flow the extra capacity to liary branches).
distributed auxi-
Ygtica]
^...ia
'
<
vta- 'thosa
d . tat tat
not survey even though
especially systematic with respect to time because
of the policy of volantary exaainations.
_
The incidence of asbestosis indicated by company records are
ground , Mualled by one other plant but in the case of the latter there is
diagnosis for doubt as to the accuracy of the
eccording to the present
medical director .
JHM33020
. COPY
INDUSTRIAL HYGIENE FOUNDATION OF AMERICA INC
4400 FIFTH AVENUE
PITTSBURGH 13. PA
July 11 1947
Manhela Hamorandum on U.S. Asbestos +
Plant of
Sappleaan ting The
'
*Preliainary Dust Investigation for dabestos Textile Inatitutefi
_ OF Jane, 1947
Ce Res
Dustinean
|
' ' " / "< the Sonnd Roport 2 nngs o
coemtretion Liated Coluen Table 1, vas fired ea ezanioaiion. ta
4,
by
of
the dust count data of recent years in company files vith a little vetebt
'
taken at the .ts .ts .ts .ts .ts count data for the
preparation department were not adequate for estimating average exposures
Gast control in carding fs equalled by several plants, tut ts
better
we believe in the Charleston plant of this company
Dastiness in veaving 1s believed to be the lovest in
Our own dust counts made on March 19 are as follows
the tndastry.
JHM33019
Tenerendum on General Asbestos and iubber Plant of
Kumbattan Inc. Supplementing the General Report
Raybestos-
Investigation Preliminary Bust
for Axbestos Textile Institute of June 1947
Low and so would advise that arrangements be made with ir Fennel for a
themighly complete survey without waiting for such changes & liberal
mumber of samples in sach operation is required to establish average
|
|
.
figures
East counts made by us are as followss
;
Elapsed
Number = Time Xins
Location
.
Dust
=
Count
-
10
General air near take and of card
0.2
machines distant from foreman's office
2
20
In
tort
breathing
breathing folowing
some
of
2during412
splaner samalin2
opera-
0.4
3
13
In breathing zone of operator of Canter 0.6
Finder About 1/4 of dust branches
.
pingred by bobbin
'
'
4
20
General air taken while following with 0.5
in 6 to 7 feet of operator of ring
spinatus fra
'
n
20
General air in vicinity of & exhausted 0.6
loons dry
a
10
In breathing some of operator of one
0.3
loam
7
10
Ceneral air taken while walking up
0.9
ant down alales of twisters Exhausted Exhausted
8
30 30
Same as No. 7 but exhaust system shut
1.8
off
JHM33020
3
Xemorandus on General isbestos and Rubber Plant of MaytestosManhattan Inc. Supalementing the General Manart #Proliainery Sast Investigation Sor Asbestos Textile Inatitute of Juno, 1947.
Aust Control Practices
It is suspected that the unique fiber treatment in the preparation
process may do much to reduce dustiness in subsequent textile
The tanta described under Taherent Dustiness of Stock 205 resort) would Liluatnate tals potat wbea fully develosed.
operations 26 coneral
In the tabulation of card exhaust rates paka 8 general report
_
'
" teileve
somewhat
better
than
control
Plant
&
requiring
about 5 per cent greater air flow per machine
|
All of the eight good features listed on page 9 vere observed on
these cards.
Ve ate of the oalnisa toat the 2 iscr cucts arranged &s exhaust
the space between ring daffers and main cylinder is not fully effective due
to rapid plugging but are convinced that the objective is worthwhile The
plugging is caused by ineffective distribution of planned air flow which
in turn, ls the result of gross differences in friction loss between the
szall diameter and larger ilmaster brezoben referred to under Cuct Sure
top page 12).
Therels geae Lacication from nat count data of velue in the extat-
ing exhaust syston but the data are fragmentary and inconclusive Te rould
Lize to see several on ana off* teats sade alternately an geme cay Zor cone
JHH33023 JHH33023
he
demorandum on General Asbestos and fubber Plant of MaybestosKanhattan, Ince, Suaplesanting the Seoern) fonpoct "Preliutsery Cust Investigation for Asbestos Textile Institute of June 1947
Secical
|
Tuts plant ts one of those vitbeut sdequate inforsation as to the
_ incidence or absence of asbestosis and we strongly recommend the institu-
tisoaf a systen af sedical sazervision es indicated {a this cecticn 2 ths
Ths last saragraph on page 20 of the xouecal resoct refors in
part to this company The information that coulbdo ' rem attem tical study of the ineidence of asbestosis as culated to vorxzing niatory in a slant with thla record would se of very great values
T.C.L. Henson Head Surincer
COPY
ry
INDUSTRIAL HYGIENE FOUNDATION OF AMERICA INC
4400 FIFTH AVENUE
PITTSBURGH 13. PA
July 11 1947
.nt .nt
. Philadelphia Asbestos Company
Supplementing The
Pralininary Past Investigation for Asbestos Asbestos Textile Instituta
Of June, 1947
|
|
Dustinnas
7
This plant is designated as C in the general report and the
Snatizess summarised in that colum of Tatle lL. For reasons outlined in
the general report the values for preparation are probably not very repre-
seatativs ta eny of the piants and saly approziastecomyperisons, trersfcre,
can
to nade
The data
.
for carling
and
weaving
confire
the
.
observable
fact of
hich tustiness in tols slant. Only one otuer slant in the troup ta con-
parable ta {t.
eunt
de
' ' th
'
are as follicvas
JHM33025
THMNNNAnM
Vic%s
Ceneral Philadelphia . Memorandum on Plant senting the Ker baatb
Company Praliainery Dust Investigation stituton , , .97
SuupleSuuple-
Investigation
;
Sumber 1
2.
ted
4
5
:
Elapsed
Tse (tins.)
;
Location
_
ut
sont
S
General air near sule spinner Located
.5.7
nearesto
'
as an7
'
.^'orden .^'orden .^'orden dust
.^'orden
5
A& loos fo. just dry veavizg. Judged
22.6
. that most just from weaving although
possible contribution from sicker room
S
. At high speed P & 5 cards at delivery 13.0
and Exposure of operator
a centimtlm
Considerable
'
edjalalag rao
:
;
7
/
...
Ceneral air in old card room Ineffec-
tive sheet metal canopy hoods over
COLESshe t
General alr saaple obtained while xals~ ing up and down aisles between twisting
a.
1006
6.6
,
Contm rctAs
Control of dust from the P & 5 carum cannot be very antisfactory
while that from the alder cards is uncontraind If their woe is to be
contimed Leviate steps should be takes to provide proper enclosures for
Bltiaate exhaust of the 2 & S$ carts wtli doubtless :iffse in cone
details from other makes but for the present the following points are to .ti The existing arrangements differ from best practions listed on
' sort aa to Love , 6 6 7 acd
" r g
brench et
Fanectlally dlasdvec-
'
ing in combination with the carree slot connection connection to the henslan
a
WIMIANAA
_
Yenorandun on Pluat of Philacelwile Jsdestss ausapy, Supgle~
senting the General desert Preliminary Dust Investigation
ter abstoa xtdi- luntiato a ' .19
he practice of recirculation of air from the dust collector is
anustionatle thsuch Le sayz acpear that Leas 4ffleultywill be experi ene-
ed with this type of collector than some others in use In order to follow
Ter dan piaura , ,
mtor aba
<ng
"
that will indicate this value and can be frequently observed
a tatat ad
Gust from carding melaws
"
"<
"
r"
This would be covered sy the program cutiizes
in tae geaerul report for the oa, tars orvject.
The z-eny survey of this clant asde cacently showing oaly 7 ta 4
per cent is in sharp contrast to the experience of some other plants
Lecking toforsation as $0 eatail sore tistocy of the eaployees 20 explana tion cas be offared now, but the discrepancy socald be inveetigatad.
WeCoe Teseua
Head Engineer
JHH33027
COPY
INDUSTRIAL HYGIENE FOUNDATION OF AMERICA INC
_ 4400 FIFTH AVENUE
Pittsburgh Pittsburgh 13. Pa - July 11 1947
:
Jenorandua on Plant of
Kansbey ^ Sattison Company
'a
General Resort
rextiUe ^iaag" ratlgnt or abaut rextiUe .
tituto tituto
ut ,
"
Enstings
,
; .
u
<
:
' 'the gao1 rart and an es-
praisel of its dustinuss is gummertized in that coluen of Tatle 1. Par
reasons outlined in that report the values for the preparation desartsent
are not considered truly representative of any one plant and therefore
only aproximate comparisons can be sade
' tno tno di reos raa
than
taaa ' ta
rnportu By tho u ' 94 nove nove nove
vivea llttle velcht to our veiuse becaise they ere siasle saacles and
therefore subject to sampling limitations Ze manument triat no cajor soil-
fications suve been sade for laproved quat control slace that tias On
TUMIINGA
wCreee. draad9aan og Plsat Of Xansbay
3
Lavorandam LavorandamPredinatseeycust Ifnevteisitsiavnatuidces, Upyleaun ting the
ists
''
'"
'"
1b,
not the rrole
irs @
we do
G0t
feel
enat
existing Just
records
that existing existing
be
Coast ticas
Currseted ty. Steps tie
comPanyY Rag taxen
train
beloss corrected steps steps
cunts are given
are
not
juxta te
Trds stu
work x0re,
|
ombec
EQlassed
Elapsed
;
Elapsed
,
ocation
pS
pie)
:
2
b|
3 5
4
In alalse betveen aot
< 6 ancntnor aot .vatic
.vatic
General alr in
end
cardia,
of zachines
roam,
at
About
of all
4,5,6 and down About
sechines sirat down
mesan2"'s ' a't pon1tas
Seueral alr in Spera tion teave races 3 to loors
Cant
Cant
1.3
_.
a2
2.6
6.9
Recirculation of ele free the
operations operations is not
practice and and
Seaity ose Lattace of
u8tthrouzh thy
za cal
Small tag house
this ceze th ere
Liter Stuy
obvious obvious siztog
Ls adviong 92s0r~
OLanent, (See
Secure
turyy
c"
wore extensive extensive do 31 878y
If tsfi 40F@ eztonsive <q
sievey
Neaornnina on Plant of Xyasbey & tattizon Investigation ^ sbestosthe
~ amat
Prelisiory lost Investigation for ^ sbestos
taxbiio Inptitulefiof June, 1947.
' sr , gl7 r
same incidmta aa
"
saat
200 Date , plant :) some explanation should be sucht is the work
history or otherwise for the spectacular discrepancy between these Co gares
and those for plants 4 & and J.
meena ~"wneee_1 +
-
3... Keeeon
awar
TH233030
. COPY
INDUSTRIAL HYGIENE FOUNDATION OF AMERICA INC
4400 FIFTH AVENUE
.
.
.
PITTSBURGH 13. PA
July 11 1947
.
|
|
H#eaocsundua on Plint of
.
Carolina snatos Comm
Supplementing the
General deport
Preliminary fust Investigation for Asbestos Inxtil ad
Of June, 1947
Distinces
' in usznutd usznutd < : : report a a a
proiaal of its Juetiness Lo sucaactved in int coluen of Table 1.
Ar tarry's Jut comt " r p hnnvir '
ones and by us because they were more suserous and therefore provide a
Letter ATCERO The values given in the table therefore are tacvily
selghted selghted by those figures
ae ae lzurss
avaraco ou " '
tnnt hat control
.
remea
't s es
a net ca ta ta
tude sceur.
utnes
ta
ee ye
Win anan e
-
et
sometiy
om.
ee
Institute of Kemorandum on Plant of Caroline isbestos Co. Eupplementing
"Preliainary dust Eupplementing Tor bebastos Institute of June 1367
the
Textile
7
Our own sinzle just counts are given telows
Zusper Karsed Karsed
Operations
7
L
b
"
6
=
.
6
&
S
preparation it outside doorway of
room
Visible dust from nearby bag house blow-
in this direction Taken to seasure
dren 2.aLUs .aLUs
Senersl air around eards 1.527,5,5 ated 6.
General air armand cards 17,14 and 15
Visible cust asco fron 30. UZ brenzer,
General air vtile zakals ap and doan -
atslas tecwoen ty sturs,
Dust
0.5
0.3 3.3 2.2
ha aa
'""
.syata .syata .syata .syata .syata
"
cards Cust wee wucaping xt
L^'and 1S, the cause of walch we :fa 30% neta
lub
The sheet natal unclosures may eventually need to be renlaced cce
'vara
<
d
" da of
.
cyimor ! te
eruahtp
.
befare tuis Lescees serious fattiald steps asouls te
da
"
convnrsim reu can cmadmm
te
required to effect the change for all menis menis
Nemical
a set
fa Table [I (pau0 ld, esnerel resort) ve cave Liatel! tule ctagany
n "g ray ourrus
'
et deze deze tr
JHM33032
-
^'
.
demore on at
baon baon
3,
ad
General
Sport
Praliainury Sust
c ceatizr than
Kustimate of June 1947
Investigation for lstastos Textile
ndisgs ori
"
'
.aatlro .aatlro ie
tion la avettitle ts the
CoSsany -8 ts lnetieuce 3f tobertauls.
Tse euaares fa thts aca ot the ro
the pactlerlec PMIzPus Of She
pecific advice on this point
section of the resect
lcxt met
Falation t
"
"in tho
ti. lapore
iiuat ar
Laroitaa. bsrsee State of vores ertinaizg
we would want to explore the practices and
coaks vt2h tomes poLicieas of the ctate ty age vist
te worked rat
da axe
Aleeativs sould be a act of the addicsi ead of
the Long-ters SOOT Pan, Kg
rtin
.mol .mol
L Prope Beneor
Bead tngineer
WNAINAA
COPY
INDUSTRIAL HYGIENE FOUNDATION OF AMERICA INC
4400 FIFTH AVENUE
PITTSBURGH 13. PA July 11 1947
Seacreadus on Plant of .
Southern Asbestos Company
. Snppamm ha
General
Recort
;
Preliminary bust Investigation for Asbestos Textile Institute Institute
_ 02 June 1947
This plant is designated by the Latter F tn the gorerul resort,
. aed our agornisal of its <austtaess summarized tn that cslumr ts Table 1.
Cur own dust counts were much lower than those recorded in the company's
Tiles
Since
they
however
were
only
single samples
great
|
reliance
canat
ed
m m amrra not wlntd
selecting figures to represent typical dustiness
"good"
figures The
indicate that dust control is equal to
slant of the group. Differences that any appear from
the avera
a superficial
comparison
should not be
that " tviating
taken
too literally
a
Thus there th^>a '
is no reason
<"
.'^...tbar
JHM33034
.
ay :
2
Our dust counts are given below
.
Staber
Elapsed Tise (4fs9.)}
Operations
Count
Count
operator i
At breathing one of
of looss
0.4
hausted 6. 2 to inch branches branches looss
hausted by 2 to 4 inch branches and
' " ' we t Leon
<
2
At Thermoid Looms 15 and 16 and in
0.6
bruth
al wrater Paqp
weaving.
3
.
5
General air while walking up and
0.5
dom 2 alzslos between twisting frases.
Caly4 machinesrumiar
4
5
General air while welking up and down 0.5
Sislea dotLwfenn anad nd
Dust Control Practices
The company plans for installation of new sarding machines will
afford an opportunity for installation of a first class modern extaust
system It aos tet it will be of amat importance to have specific
test data anabling us to frase accurate specifications for the most effective
and econcaical exhaustsystem for the pacticular sage of care tostelled.
This is contemplated as a part of the proposed long term project
The sisenssion on dust collectors (page 12) ts pertinent te this |
pleat. The lonyeters grojeet {acluies as ona of its earliest ubjectives the
k
: " ar : cmntrsettin orarcha
of ap ropriate appropriate mat collectors
JHM33035
3
the Memorandum on Plant of Southern Asbestos Co. Supplementing
General Racort Preliminary Cust Investigation for Asbestos
Textiie Inatitutefiof Sime, 1947.
Sevical
Ta Table IZ (sage 14, generxl report) ve bare iisted this concany
se 20t waving had eng xeray scrcvey, because uf 229 uct that the state's
odiogeare avellsble only in negative say The fact is that no Lafore
mation fs avallable ts the cocranz <a to Incidence of usinaloals usinaloals
The remarks in this section of the report relative to the impor-
tance of the periodic medical axacination smit te vissed in the light of
tne serticalar progres of the State of
advice specific specific )
on this point ve mid
poitetes of the State to see ebat will
extenaing torts Carolina. Before rest to exploreexplore the practices and
be worked out with them This ex-
ploration would te a vert sf the zedical ent sf the long-terz prosras, o6
outlined in the general report
Quad Engineer
-
JHM33036
COPY |
INDUSTRIAL HYGIENE
FOUNDATION OF AMERICA INC
4400 FIFTH avenue
PITTSBURGH 13. PA
Memorandum on Plant of
The Garlock Packing Compeny
Supplementing The
General Raport
Preliminary Dust Investigation For Arteston Textile Institute
Of June 1947
Dustiness
This plant is designated as G in the general report and an ap-
praisal of its dustiness is summarized in that column of Table 1 page 5
The differences between these values and those of other 20od
plants are on the whole not significant and we rate this plant as aver-
age good However this does not mean that just control is entirely cat-
isfactory in all respects as inticated in the general report
There is an insufficient suster of dust counts in the company files to constitute an adequate record of dustiness Tornal variations
requirerequire a number of counts at each oopperation eration to provide a useful avomie avomie
| JHM33037
Connral Resort Neverandum on Plant of The Carlock Packing Co. Supplementing
the
Preliminary bust Investigation for
babeetss Textile Preliminary of June, 1947.
Car om single dust counts taken at the time of the visit are given below.
Sumber
i
.
2
st
Tize (ains.)
Spaatlaa
Counts
5
At operator and of 4 carding machines .
1,2,7 and Los ,
Jos
8
OS
Seneral ulr in alislaa of twisting
3.0
ex
3
5
General ate, alang cow of looms; |
moet windows cpen along the vorking
alale.
General ale tn elales of spinaing
frames
1.7
;
Best Central Practicas
Carding dust contral is discussed on puges 7 and 9 of the general
report Reference is made to the exhaust system in this plant stick ac- . cosalishes @3 good cust control eas almost sll the other *z00dfi plants but
at exhaust rates that would not be practical for other northern plants The dust collectors in use at this Nest are of costaeruble in-
terwet because they include tro tyzes not lo ase ia any other plant (dir
Zet anvi Parsons because commonly thought to be impractical Test data
omthese units would therefore be valuable.
333033
Jenorantun on Plant of the Garlock Packing Co. Supplementing Supplementing
the General Recort Preliminary fust Investigation for
Asbestos Textile Institute of June 1947 dagineering studies alaqued far the long tera investigation of
partienlar {interest to this plant and outlined in the general report aret dust contral in preparation twisting and weaving and efficiency of dest
coileetors.
Asdical In the medical section of the general report reference la bude to the several companies who have no information is to the incidence of peter-
tink eadeatosilso thedr plant. This company 4s one of those and ve there=
.
fore wish to underscore here the recommendations encerning pariocic ra5
examinations discussed particularly on pages 12 to 13
3 2c obe deaeon
Yead Engineer
JHM33039
. COPY
INDUSTRIAL HYGIENE FOUNdation of AMERICA , INC
4400 FIFTH AVENUE
PITTSBURGH 13. Pa
July 11 1347
Memorandus on Plant af
Union Asbestos & Rubber Company Supplesenting Tke
Preliminary Dust Investigation for Asbestos Textile Institute | | Of June 1947
saatinnss
This company is designated an S n the eonars report
dustiness praisal of its
is summarized in that colum of Table 1
a'n ap-
files
There is complete and those taken by us
are
of previous dust count data tre tre company's
too few in number to provide a good aver-
ago
sampling Be had tefinite iuorvasion ct the tiae of
of serxedly
greater dustiness than the final count results showed but we have no er-
oluastion et tals tise.
The results ore as folloeess
JHM33040
.
.
/t
/
/
/
;
, .
General Ancert the 2
demerandum on Plant of Union Asbestos & Rubber Co. ,
Co.
Preliminary Cast Investigations Investigations
Eugniscenting Eugniscenting Eugniscenting
Textisa icatitute* Preliminary Preliminary Cast
Investigations forfor AsbAestsosbestos
Inzber
Mae (2ins.)
}
SSS SEE
Operations
Caus
=
] L 6 General air in aisles of soioning~ 7.7
twisting frames
2
3
.
4.
5
General 4 fen os ater La alslos of vinders; sase . 5.3
_ssinning-talating,
' a Prning platforms of several brake 4.5
Prning 1
e
: 2 Hear operator of one bread loom on app0- 6.3
site aide of roca bread loom
app0-
wlanow bebiod.
.
= $ At roving and of 4 enclosed carning = 2 machines
b
4
At far end of card
room share risihls dust eeaping Cro enclosure at tos.
5.5
.
7
5
At brushing and of cloals rose
cards
Od
The carding dust contral system appears appears
Sfuctive as the average of other good clants .
ferior us to operator carelessness in failing to
to be fundamentally as
In practice it is in-
replace portions of the
enclosure
designed Most important is the panel on top
to reduce the space
ti oh th-
.3
Spioning and triating present a problem not directly comparable
nt bact
ene
" combinfbn ik unctiora in xa
JH11330JH143041 1 JH13041
Investigations Investigations June Decorandus on Plant of Union Asbestos&
the General decort Preliminary Dust
Textile Institute of
1947
moter
Co. ,
SupplementiSng upplementing
for labeatos labeatos
|
The spray bumidifier employed at reaving machines does not fall
inte alther of our categories of damp or vet veaving and leaves same-
thing
-
to
be desired
in
the way
of
tarved dust control
of wir from dust
practical in this
Recirculation reportcollectors slant, te discussed la the ceseral
en saye 13. The
filters
exezorstal employed here are undoubtedly more efficient efficient time the burlap bag bouse in
''
' "
tu tu useful subject of
in -tb- long tera in-
'
vestigations outlined
grza
This is the only companywith a systematic ray examination pro-
The estimate of5 to 6 aaa of marly sabautoris "- ror
dence than in any other plant It seems that great contributions could
be made to the proposed diagnostic panel page 18 general report by this
Comoany,ead that 1% woul also profit greets.
B.C.L. Lenson
- Nand Engineer
JHM33042
COPY
INDUSTRIAL HYGIENE FOUNDATION OF AMERICA INC
4400 FIFTH AVENUE
ie
sale
PITTSBURGH 13. PA
ie
2
July 11 1947
nr
deacrandun on Plust of .
J.F. Burks and Company Supplementing The
Senatul
Report
Preliminary bust Investigation for Asbestos Textile Instiuita
Of Juna 1947
uataaa
This company is designated by the letter I in the zeneral report and suenary Of its dustiness given {nm that coluaa of Prole f. The figures
are breed on some dust counts made by the State but it is believed that
1530 reduction has been affected at ieest ta caring, since tant tice.
The figures indicate - onstiness equalied by only one other plant
of particular interest is the high degree of dustiness in spinning and
tutataq.a tutataq.a
part^>osrs prctic ent
so dust counts are comparable The figurns snow ?
"
ck iust
."'
*
'
for & nu not not It my resuit
Pros a greater amount of cust in the stock due to differences in precaution
set.cda, a wudlsy co atten ites ty avalustes ina prelliatsary se; (ree tage .
JHH33043
}
bare / Gemorandum on Plant of J.P.
ami Co., Suscslesenting the
genera 22cort Textile lastitatefiPorfalJiunnien,ar1yC9u4s7t. Investiyation for Asten tag
_
,
' " ' e ntm prnparatuon prnparatuon ard at '
sachines vere discussed briefly withr Villiams Jr. at the time af
tha visit.
im
.
however would inclinic The long term investigations investigations
systematic ; guldanes in the details of dust control especially with respect to presera-
'
carding thos,
sacoinag, the csaze of excessive anst, md ity fererz,
a
spinning vad twisting, aed selections of dust sollectocs. Ile te be
"
pecognl.od thst,
Sweauseof tte elinate, this ylznt hes Aartlewiar stuce-
in the development of information that will permit safe rocircalation of
air from a dust collecter|
COPY
INDUSTRIAL HYGIENE FOUNDATION OF AMERICA INC
4400 FIFTH AVENUE
PITTSBURGH 13. PA
July LL, 1947
P' mt
-
Manville Corporation
General Report "Preciaiuary ust Tuvan tigation for hbabustos Textile Inatitutefi
|
Of June 1947
_ Sustiness Sustiness
This plant ts Jesiinated J in the sencrel report.
Thesupsacy -
of dustiness in column I of Table 1 may be compared with all except plants
C and ft. There is a consistantly consistantly higher tua tnosa in all operations in
splto or tho recL tot re ut emt .saint
' ' " xsmx tor ut
|
The dust count data do indicate satisfactory control of hist |
in reaving operations
He suspect that the major cause of the poor dust conditions resultsfrom the practice of returning alr froa the bag couse to the sure
roos. Thts shouls be inveetigated (sew ciscussion of cectreclatisn, sage
_ 4&9, general report
JHH33045
Remorandum on Plant of innville Corp. Supplementing the
Ganemal Report Preliminary Dust
' Investigation Nextia
o
.7
for Asbestos
Control
Seneticas
atafree this slant are net included in the tabslaticn of exhaust
rates for cards age neral report because the single cards would not
te
te comparable ' control of dust this dapertiat is ot < <
nee
rn
judged by dust counts Observations of duct connections on Thitin cards
origizal ledicate aa
extaust canecity of aver 4,000 to 5,000 cfs
Sust control arrangements in the new Whitin cards diverge from
tha bo^'practicos stad oc pago pago
' ravrt
.7
The best combination of exhaust for <car"d ' be orest-
it " tan tm atigatiom prwand in
ta carn eort ' ' N L und .
tecirculation of uir Cres dust enllectors has bean touched aon
above.
ma cocaents a= cere lL} sco perti.est.
ete not believe that
tre efficlency of a werlay cust couse ta <caustta to ,ecalt sectrcalstion
of ale frou it back to tbe sortroos az te La praeast pmetes Vo o not
rule out the pubibility test safeguards can be devised devised that will peralt
.
the recovery of heat represented thoroby
Jedical ba inci
" tznt t<znt tznt e ca
<
one other plant A The medical problem of zanosis is complicated in
to kost ' '
m "
coal eines and some shoe evisecce of un thencone Liiccela.
in n tsmctt
The sunes GSLL7 Ly
page JHM33046 referred to on
13 should be especially valuable in these circumstances
me
R.S.L. R.S.L. R.S.L. ker.600
Ad
e