Document MM66m66jVgjdnXEbx6Kv0bkba

To From Subject ETHYL CORPORATION INTER-OFFICE BR Plant OAP June 28, 1978 The purpose of this memorandum is to fulfill my commitment to provide you any and all information we have on this job as it develops. The attached Exhibits A and B represent our current thinking. I understand that the manpower availability has now been resolved in a manner that will provide adequate manning with the right crafts to complete Project 2028 in early October, 1978. I am using a target date of October 6, leaving two weeks for start-up prior to the EPA compliance date of October 21. Unless I hear from you to the contrary, we will be assured that you can meet these dates presuming we have the materials on hand as forecast. / H. B. Beeson /mbt Attmts: Exhibit A - Weekly Status Report - Project B-2028 Exhibit B - Ethyl M&C Manpower Forecast, 3 Q '78 Project Construction Forecast, as revised 6/26/78 cc: Messrs. H. O. Bourque R. M. Carlson V. O. Mitchell W. C. Strader EC 7607 - V J- i/iH X3 svl/jshvj I'Jrl ~ f Z% 5 J-JJpotfd s-f.LKLS V iP tJJ/A TITLE-- Vc: / iC 9 *yc z Pvt 4 Pic S /#4<:/<; //? SfjZ/ppejr. /MC/A. tSACZUP- BIX. fee Aon. Axes, hlalm sis (BASHcLD PiitrS. PRorFtTteri BlAttc stool -/Ala. saoljjP $$/$iwfsVj f *V &-*[* i ^ * 7 COfZfZ^r PACiASr OvC ^/Qr ^ |^ 1 1T6-M f-s) 71 7/7 55o /CO 8)4 /SCO ft 2 Pel. tfE SPAA6. COLUtHp y PA.OC e S3 spp cs SPECS MELVILLE, STta.t,ftGrWttfliPPL 25 *s Poo / 95 t 2i Poo / - -- Actja.-ok /,*`5/ESPfCt SOMMERS }6S s 3cco tt %> JO PVC 7 pvc 8 Pic 9 fcOPT. PISCS- VCL SAFBTi VALVES COAT SArtPUAC-/AX/A, STALK. 6a$ VCL V/AS7E tt/prrl STtVPPPP. 2; Bo 5(4- K- /CO l 6,co 2 72oo 27 5o 20 - EcAST/J TPso'fSOH P/C/Z VCL PVACUAt/cH Pvc/$ Post Vac, VfPt cojtacls PVC Pp VcL PEC- jys. ptftSteAS 56 Zoo 3 9o 3 to 2oo / 80 Bfa floo P - -- 'I ACWATCtL VALVS SPECS So'iurtXS f-YC fS 5FAAS, STREAM 6% AAALVtEi^ So bJi$ 800 3 pVC i> BfiOM7lUC cdD, PiP/tXSr to 7fa Soo 2 - - pvC 17 ftiCtaerator. spares 5o /o/z - -- -- POC l8 HEAD SPACE. /APCuyz&A. 3* /oj/t. -- -- -- -- p/C/J 57Em PejACC SYS ADDTaJS to ifa 200 / - - SA}>)PUAZ Sis, E^iAE. D+/& AOfRATALS SPAPh, HUTS L/JT DECtStOfi TOPOACmSE. IfJSTROfnei^T D&ctCA v/e/mesc /A.Sn)>T*~ ' John Lee. JcH-A j.FE_ H. StWTH Su/nnjERS pvc Zo BROKeP batch AAA DU AE So 8/z8 Sco 3 - - S,S. P>PE i VALVES - PES/&A SELF p/c It VAC. SYS. /rtt>OtP*c*r:-sAf Caacelleq LET'S* A. oECAfJcSe.Lrtr.cA OitFFffJ PVC 22 ErtE&S, VPAT Pzeve^TfoP 25 ?/;r too t - - PQ 6CESS SPECS c6MALE TcD tnr.HSt - He 2&>3,~4. 4, JL7 _ PYC3*, 6fa*) " 4H- 67co 25 /PC 25 /2/ /tso 7 /&> 7 W EC 2 6 0 8 Sei$TtA<scjJCi sL reserve. TatA-c ^ TAROS /* Cc")Acet A_ /6VS/3 6/27/18 <.55 22oo .//5jj8e. Zfaoi ... ... S3 7c* _ - --- _ . _ - B/h'f/U T g - Brs-tyi. nuh>P<'*lo% PoPc-c^sr S & /? 7<T -- nall jo<35 " 7j4 fit. fZ&(\ AP&PtnfCD pAi'j.c 7f PL/ltJtJ (? q /v/* C, 'S 7oT'U H-C A/ZP4 Appac m o pMtJCe.-rs pLrtriri 0 tMOJfi r~: V7?TPU C0t)S 'TQt'CTf s>J MfltJmourns JOL / l4u<jr Stt'T o J 9 J U 6 f /S s ' JL // ' 21. /S Z SO CTIW BY! :A lYL FORCES fTEL-SOD-PVC-OTHER) TITLE PROJECT CONSTRl^ON FORECAST 6 nPRIOR ITY 1 AREA BUTE tM APPRO. APPRO. COMP. DATE OH REQUEST m/h to COMP. MONTH 7 8 9 10 12 i APPROVED PROJECTS TEL AREA 0 Remove A&E Building Hazards (PCO *1 to comp.) //c 5 Reolace *2A Blender & ^5 Scale Tank - TEL (Unaporoved 4 Imorove Furnace Gos Scrubber Service Factor PCO to comb Fluid Soill Separation Sump & Drains ^ Partial Xpp`1) E/C 4 Furnace DisDOsal of Sodium Sludae 4 Dismantle Idle TEL Facilities r^z t-p/c 'Z.-4TO TSC t{/?6 f CO p/77 2L_ 7/76 p/77 TCd (o/r/ 7 (hr TZ cf/r 7tC 3/7? /- V s C? 0 / V- S' 3 3 7_ OATt 23 * & '//<> V//7S m/m CARRY 45 OVER SODIUM AREA 7 Convert Salt Evaporators to Quadruple Effect 4 Rep'ace Three Roof Fans - Sodium Area Sbp uf?y fOO M?r V P/77 tfo //?p // 77 PVC AREA 4 PCO 7SP Closed Latex Feed System PCO 96? Latex Pebble Transfer System 3 PVC 2 Autoclave Pressure Alarm System 3__ PVC 3o Emulsion Autoclave Batch Sampling PVC 4 Gasholder Cver-Under Pressure Protection PVC 5 Flare Stack for Incinerator (HC/PVC) PVC 7 Rupture Disc - VCi Safety Valves PVC fi Continuous Sampling Incinerator Stack Gases PVC 9 Water Stripper for PVC Plant Waste Water PVC 12 VCI Evacuation PVC 13 Post Vacuum Vent Controls Protects S10M & Under - PVC 1977 -;cfl 1 f>/C /VC - -7/76 / / / / Eic. */?* 3<=> /v><r 0 P/c f!lV V3 shr C2 EMC P/P Z.S jr/78 PVC PM P7 f/7* IP /P cr y CJC IP nhr f P/c tf/77 V p/c C/7K 60V /z/yr 2- P/c -*~7 S/7P / pvc S/7S /x. /?./-; 13 TlP/c C,/77 /0-? b/y? i 1 7L z. /6 /C' /4> 1 f/ - / EC 2 6 1 0 i 'RUCTtOH SY:J OS M8ER tYL FORCES (TEL-5QD-PVC-OTHER) TITLE APPROVED PROJECTS (Continued) PVC AREA {Continued} 240 Comoound Mill Exhaust Fan 252 Protects S25M & Los* - PVC - 1978 (Part 1) FROJECT CONST ;ilON FORECAST PR|0R- AREA DATE $M APPRO. APPRO. CCWP. DATE ON REQUEST H/H TO COMP. 6 78 1I DATE:, -6Z//7& MONTN m/m CARRY 9 10 11 12 1 2 3 4 5 OVER m 2/'tS 30 r/73 3T p/C ((if s~<? 3/77 I l OTHER_____________________________________________________ i22 Protects S10M & Less - 1977 (All Areas) S37_. Drill One Deep Well - 1977_______________________________ 26? Replace Rectifiers in No.3 Substation 203-- Projects 525M A'Less - BR 1978 AM Areas/P Total ADOraved Projects flu s/?? i/OO 6/7 y O fW 7/7.7. Zl^ *?ht zT z 3 Pto f/(?7 (1/7? // 3 flu MH? // Zr V V 2. X X /4B ff y0 34* Z/o -C- ? 33 2. 3 Z. Z- * *' - rr\ . O N) O' )--i t-k l * - 'pt .-- .?"7 . 1. * - ,, 2- imcTtOd jot 'UH3ER _ PROJECT CONSTflgCTION FORECAST ETHYL FORCES (TEL-SOD-PVC-OTHER)___________ V TtTlE PRIOR ITY AREA DATE tM APPRO. APPRO. COMP. DATE ON REQUEST M/M TO COMP. 1978 6 7 8 9 10 month n 12 1 PLANNED PROJECT5 - BUDGETED TEL AREA 3332 Pressure Relief Valves - C&D Scale Tanks 3336 Fluid Spill Sump and Drains (Emergency Partial App'l) 3356 EtCI Recovery - B&D Bldgs. (50M/M) >428 AA Analyzer - TEL *948 Imorove Plant Hvaiene - TEL Port 6 (20M/M) T ffyr (f<* T&- WL 63<=> Tft 'tf?* rec /oo 17 z jr*=> r/?*. olL CP 6 6 --vv ///7& 41979 23 umm/m - 5 OVER . S' JT // 3226 m2 SODIUM AREA Replace Evaporator Tubes & Shell Replace Three Roof Fans - Sodium Area PVC AREA :02B- Part 5 VC1 Emission Reduction - EPA (HC/PVO___________ '649 Improve Emulsion Reaction Control 3241 Improved Monomer Recovery 3244 Provide Facilities - Clean Reactor Teehnoloqy 1252__ Protects S25M & Less - PVC - 1978 /Part 21 l &12L. rp i>oO t/fyf /*/0 ' fVc zr* fYC !t21 Zfo rye f/frf pic y/w 2. if \ ! v-rr e > t/ 77 XT rf<f 7t7 z 7 7 F 78 7r V / / / (/ / EC 2 6 1 2 OTHER '262 Improvement ta Firewater System 325 Toxic Substances Reaulation 376 Modernize Plant Air System________________ !52_ Drill One Shallow Well - 1978 (E/C) N\V ky***r'V%K =1; CCSRAMCOS A4in*eriA* Dvn+rt*nt ' f4M/M1 (5M/M) /yo /t>m /oo sre fi/O P</o Hhv 2 ? ` 7 0 /rr -Pa ? j I z. 3 7-- t- 7 / A_ 'tJTWCTICN Mbg JOB HUMBER , TITLE ' PROJECT CONSJCT!ON FORECAST -/yL'C-Qre/z) PRIOR ITY AREA DATE APPRO APPRO. COMP. DATE OK REQUEST M/M TO r?yx COMP. io6<rr?n> DATE:. (/in* MONTH /? 77 PO V . m/.m <r CARRY OYER 's>vf Fl/C /%1/?7' j< <k l/C drsW**'^ ^>Q<^-f ('//C/^UC) - NC P^C fv P'Jtl Z /CL /5g.CnJ->rv __ / D-tm** Awaf* Cnnd**ncer-LP>tQQUtrOt }___ Odd\ -hoks f'ox-a/i SjJy.U ^ ^ .MW.^r<jJ A'g.v. \r\4. fW'/J^nvy ; 7 rr EC 2 b \ 7^r/fC Fypstep fox&TS t*> vh ; TL CORPCftATl OK fin itnetr tnt ftwiwnl tdl 3^. Z_5 31-33 36 31- ZS' ft STRUCT!OR #T THYL FORCES (TEL-SOD-PVC-OTHER) JOS ->t;M3ER TITLE PLANNED PROJECTS - NOT BUDGETED 3208 TEL AREA Automate EtCl Feed "D" Bldg. 3758. D Bldo. InsDection Port Interlock 4014 (nitall D-2 Lead Scale Pot 4021 Remove Scrubber Solids from Furnace Pits PROJECT CONSTRUCTION FORECAST PRI0RITT ARE* DATE in APPRO. APPRO. eOKP. DATE OH REQUEST H/M to CtWP. 6 7. 8 BUTE WKTH 9 10 11 12 1 2 3 &/ Li'//d 45 hIm . CARRY OYER li/7t r& 7/? UZL 9(77 7-r e>(7? X3_ 6 e 4As cC< X* z> 3 3 ~L- <p /3 SODIUM AREA 3223 Reoloce Dummy Cell Cathodes (Substituted) 3303 C3950] Provide Office - CP Area 3303 3410 C393 0 Brine Filter Fan Revise and Repair Exhauster System 4005 Reolace No. 2 & 3 Secondary Salt Drvers PVC AREA 1901 Fourth Refrioeration Machine 3243 Continuous Slurry Striooina '048 Calsolene Oil Usage Reduction '.049 Reduce Anti foam Usaae 105 T Recover Latex Tank Heels 4052 Ammonia Injection to Degasser ` n O \) -- O' 4* Total Approved Projects Total Planned Protects Total Ethyl Protects (TEL-Sod-PVC-Other) CORPORATION fttnt** mt Hrpjrtr+nt goD 5lv> o /X?z 'for> \ ^a <~P (it 'oCc > ~L, ( ?e*l> // Z. / - PVC rf?? PVC ft/oo /:Yc \ofyf yo f/C ?/?* 30 me 7/n <ro rye ?/?% \ /6 ( )*rf. e/?/ <eP jT / 1__ 4 Z_ 6 2^ X 1_ /e> - ~n - t&s i 37 37 Z.& 7 ^rs-i 4Z 1 T i 1 i 1 i 3781 & 4 i P \3S *5T \/3 1/4 i3t>\3? SS'lB? \<7T\/o4 --;____i1f.:: ti 37 i 77 h* \z4\/o jz7 j /? ji3 j-// |34t y 7 ;</XrrT X TRUCTION ST*. I JOS ;mse* ETHYL FORCES (HC-R&D-OTHER1 TITLE PROJECT CONSTITUTION FORECAST PRITIY0R- AREA DATE 1H APPRO. APPRO. COMP. DATE ON REQUEST H/H TO 1978 COMP. 6 7 8 9 10 planned projects - budgeted HC AREA f/C~ $ t) C ^vne v eun-*, i * v Me jst*r. *r fee n?fl Part #VCI Emission Reduction - EPA (HC/PVC) 281 Second Vent Gas Compressor 323 Incineration of H-C Vent Gases 765 Improve MeCI Tank Car Loading (Budgeted by ICD) E/C y/?f feoo He nf/f /9 He Iftc He ftn 90 Jb /3 ft /ft n. 4 MONTH 11 12 m Cr/lZ(/X DATE: Z///78 1979 123 4 h/m CAW 5 OVER 77 /S' / ft /< /Of R&D 579 Improve Ventilation - Room 160 R&D '43 PPE Market Development Facility OTHER 256 Replace South H-C Cooling Tower (E/C) 257 Repair North H-C Cooling Tower (E/C) JZ_ leolaee Bin Sections - Central Stores Total Budgeted Projects * m o ro ^r-* _ O' ' 'i/if. //t--__ '.,1. 2, 4- . -- ftp <o/7r <T<=> HfD SZ>c> s 9 c '/t*j ne'e ftl fifO ?fa :7c, & PfO lifts ZT7 pe'ti 7ftr 32. ' 2. a_ 2X2 \ yfyo otr, 4 7 ZX /f (/ 1 ft 2.3. (7 ft? / istructio* AFTHYl FORCES fHC-RAD-OTHER! JOS MOHSES TITLE PROJECT CONSMCTION FORECAST PRI0SITY AREA DATE JM APPRO. APPRO. CCHP. DATE ON REQUEST m/m to 1978 COMP. 6 7 8 9 10 WNTH ii 12 i PI ANNED PROJECTS - NOT BUDGETED -1C AREA - 3370 Reduction of Chlorinated Hydrocarbon DIscharae to GPE 3377 Reolace Pioino - VC1 Furnaces aaz8-- Increased Aftercooler Capacity for AC-21__________________ 4002 Remove Acetylene from MeCl ff* H* ft* Z{ t k <?X D t&i P tU 0 // 3 4 4 mu 1979 21 3 -'7 'V 6///3g m/m 4 5 CAfi.tr OVER R&D 2630 PPE Pilot Plant - R&D 3959*' Oxychlorination Vent Gas Incineration Total Approved Projects Total Planned Projects Total Ethyl Forces (H-C-R&D-Ofher) .' l > *Y> tvoo 4 ' 2 r/?A z- > jr/ 8 7 fS 3( Z5& V // TLZ, 2 4 d / tr Z3 z.3 n /<=>? zrVi 8 45 W 3 8 8 7 i t** Z.3 ZZ a /? t1 :| O NJ CP X] ' .. * C0RPGRAT1CK 'Enginttttnt Oepmrtment - i t i! , - CON STRUCT I OH' UNIVERSAL (ALL AREAS} JOB j NUMBER TITLE | I i 1374 ; APPROVED PROJECTS PVC AREA PCO 89 Steam Puree System PROJECT COH UCTION FORECAST * Of 't-^> >f * . cm: _ /{/7f PRIOR ITY AREA DATE in APPRO. APPRO. COMP. DATE ON REQUEST H/H to COMP. 6 7 8 MONTH 9 10 11 12 1 2 3 4 .M/M CARS! 5 OVER pvc. *L 3997 SOOiUM AREA Dismantle Calcium Chloride Storage Building Total Approved Projects Total Universal- o 'U 2- z. 7- ( - ' - m n M O' 00 -* ' _ 1 HYL CCftPCRATION Jnj t>*p*r tment 4 -- 7r JCT10K *Y: ) ;* THER CONTRACTORS (All AREAS1 Ttru PROJECT CONSTRMK'ION FORECAST Uf I-or PRIOR ITY ARE* DATE $M APPRO. APPRO. COMP. DATE OH REQUEST h/m to COMP. 1978 67 month 1979 8 9 10 n 12 1 2 3 4 m/h CARRY 5 OVER APPROVED PROJECTS TEL AREA (Emergency 26 Fluid Spill Separation Sump & Drains Partial AppM) E/C ifO ozZ/dz/t/'Dif/*:* tt-f fl. H Jbfe' TZ'tC /%t~//r/'.s r/c HC AREA ,7 Renovate Control Laboratory Bldg. E/C o me /tftc- sivc AT* sAs- Vis' 3/7? /7T 78 13 /-S' /s- /& /-S" /r A" /X 3F Uni <^CPO 3/T8 60 /o /a / /o OTHER 9 Repair Plant Railroads - 1978 (Part 11 -5 Repair Plant Railroads - 1977 ',7 Drill One Deep Wei! - 1977 ' . m o to o i-i & - L ' ilPORATtOM j/e*rir( Dcptr tmrnt ' E/C /passers' V?;f 33o C/?r ft? /& /^ //> -Z. -/'/7 Z&=> 1&/77 ftft) ?A/ Z.9& y/y? ri F i *-t i i ! T 3t.Oj 3o 33 5& 3? Z7 tr 1 ', i 1 | i j /<r t*r /J" fs- 33 i ' 1 1 iTSUCTlM BY: JOB JHSER OTHER CONTRACTORS (ALL AREAS) TITLE PUNNED PROJECTS - BUDGETED TEL AREA Rotarv Furnoce Installation PROJECT CONSTMITiON FORECAST V a*.' BATE: ..-6// /7S PRIOR ITY AREA BATE *M APPRO. APPRO. COHP. DATE ON M/M to 1978 REVEST COMP. 6 7 8 9 10 mjnth 11 ! 12 i 1979 234 M/M. CAR ST 5 oyer 722T / /zr /> A A /6 /& J6 /6 '.565 SODIUM AREA Repair Sodium Bldg. Roof "Central Area f/fa - 7<? t-r- HC AREA 765 Improved MeCI Tank Car Loodina (Budgeted by 1CD) E/C R&D 772 Iniection Moider - PPE J536_ Farrel Roll Mill - PPE _0IH2_____________________________________________________ '079 Waste Snlir!. Di.pn.nl 170M/M) 256 _. Replace South H-C Coolina Tower (E/Cl 257 Reoair North H-C Coolina Tower (E/C) 251 Main Hi oh Voltage Substation fPart 1, Enqr. Only) 1330 Air Regulation (6M/M) 1369 Repair Plant Railroads - 1978 (Part 2) 3751 lab Modifications - ETC 1752 Drill One Shallow Well - 1978 (E/C) Total Budgeted Projects 0.292 03 . , CrfU>GSATlCN i'iine*rii>| rnt q& 6 faP ctc> t/ L4 '/'ft.ifa Wo //fa zl# mj %ftf <4zk </o cTC ?fa ffa //fa' ZZ.O Ha 2M 0 / /sr 33 c. && bc^/f D 4 D /a /<=> ( (=> /b D 7^ 7C< '&G /4 / A / / /6 . 3 3 s3 3 33 A/ AL u7 7<=> 'JO -S^S" 2-7 3*^ 'i : // men vtt 1 IHER CONTRACTORS (ALL AREAS) TITLE PLANNED PROJECTS - NOT BUDGETED TEL AREA leplaee Elevator Platform - C Bldg. PROJECT CONSTRU)N FORECAST PRIOR-- ITt ARE*. 0*TE (m APPRO. APPRO. COMP. DATE ON REQUEST M/M TO 1970 6COMP. 7 8 a t* PIT.: <g///7g month 1979 h/m 9 10 n 12 1 | 2 3 CARRY 4 5 OVER WL 7/7? 6 6 PVC AREA External Latex Deaassina ?/?f /2<?o /'A' 7^ CS* 2_S" ZST R&D Special Purpose Lab Modifications Mnin tab Building Modifications _________________________ Total Approved Projects Total Planned Projects Total Other Contractors (All Areas) tifl) /o/ft' mro ftp 4^ MJ " r> \) to tfZr - 3" 3T7 7 66 3z<*\ 3 33 3*3 3? t7 ?.~r AS" AT /-s" /~ /S' /4T ^ CJ 67^. 33 70 3</ 67 ^7 /&? 30 3 6 V/ 3? V7 T7 V? | //3 //3 //o /96 ' 1 \ ,, ORATION /njine*/tflj* dep^rfiftcnt , 'UCTION BY: 3 3ER PURCHASE ONLY TITIE PROJECT CONSTRU^PN FORECAST PRIOR ITY AREA DATE iM APPRO. APPRO. COHP. DATE OR REQUEST m/h to COMP. 6 7 8 APPROVED PROJECTS IELAREA__________________________________ !_______________ 96 Purchase Spare Lead Scale Pot 3A1 ihr - KJKTH 9 10 11 12 f DATE: _ *7? m/h CARRY 1 2 3 4 5 OVER SODIUM AREA 25 Purchase 2 Sodium Container Forklifts //?r Jhr f HC AREA 13 [32901 Purchase Scare Reboiler and Heads PVC AREA 12 Spare Equipment - PVC - 1977 R&D 79 Purchase GC/Mass Spectrometer U Scanning Electron Microscope OTHER n Automobile Replacement - Baton Rouge 1978 )2 Purchase Forklift - HC Maintenance HI 13 [37501 Replace Coolers - Baton Rouae Plant w O' 13 [39411 Purchase Spare MeCI Compressor Cranksbaf to )6 Purchase Forklifts (Part 1) '5 Replace Control Lab Instruments A Purchase 42 Tank Cars ATOftATlOS' n(Jrt*er ir*t Department /f r. f rvc 07 f5<> 3/?r fiv 0/ /<n_ (ftp th.r 077? j \f . I/" V 07T ifrr ?/>r ZJT r/ys <s/7r i 'ZtA > f//y /z/?r 0? 3? 0ryr ?//'/ f S' h g>, ? (/ f f JOS "ILIMSER TITLE PLANNEO PROJECTS - BUDGETEB PROJECT CONS^CTION FORECAST PRIOR ITY ARE* DATE (H APPRO. APPRO, COMP. DATE ON REQUEST m/h TO 1973 COHP. 6 71 8 ' MONTH r9 io 11 12 1979 1t2 3 4 M/R CARRY. 5 OVER 1 ENGINEERING 3940 Replace Reproduction Equipment - BR Plant 3952 R&D Mercury Porosimeter 3953 Thermal Analysis System ** <gc*J JTL- mfP ZJ-* Wo 3<=> OTHER 3306 Pure hose Forklifts (Part 21 365 Purchase Tank Cars - 1978 PLANNED PROJECTS - NOT BUDGETED PVC 064 Soare FCM Barret - PVC rn o, fO . O' \> u> ; , C/f-/ '^<5 Z> Ih. c t> //* CO . . * a/ ! -!