Document MJzegwvzgdOnoQkZxx1N8L2Xz
04 CODE K0-786" PKG ^
JUL-1 1-80 36493
ESI1B WGT 862 LBS
STANDARD .HRS* 1(5.5' TjME
74*
^ Sf PROCESSES
APPROVED BY
v* \ } K0"7B6"D jp>- FWP 5/22./BO
<9
< 'l>
TYPED BY:
<>
<) FWP 5/22/80
CG CODE ' 01 YC010B of, YC010B 01 YC010B
PQ LOT 93 ;3&ay& 93 -azaA# 93 3&<3l /^
LBS
766#
fksa#
0p
(
TOTAL EST'D WGT
....... I TM I____ ___
I EQUIP / J
NAME
4962
REQ. NO,(
*KRDLGRn ORANGE ft
NON-BLEEDING
USE ,
-----
LBS NC8DE LBS
211 1 I RIJN 60" 1990 G> WATER IN V-211 6 ADD ASSUME 50% 30 I 7-D
15
I G SET AGITATOR ON HIGH SPEED
l .. .
208 2 1 WEIGH IN DRUM AND POUR IN
' 270 i 32-D
270
3 I DUMP IN AND STIR .5 MIN RECORD: START.___________
LOT
82X50 IYC10B j
$100
FIN ____ __________________________
L.
4 ;| 'ADJUST TO 75* <1275 G>
5 ] WITH AGITATOR ON LOW SPEED PUMP V-211 THRU I HOMOG AT 1800-2200 PSI INTO V-208
6 I WHEN V-211 MT, WASH COLOR THRU HOMOG WITH MIN
i HOT WATER AT 180.0-22 PSI INTO V-208 7 ! RECORD:V-208 VOL,______ ,," G ADJUST TO 50"(1840G)
8 I INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
208 I 9 &1 SV J 1 0
2! 1
I 11
RUN IS" <771 G) WATER INTO V-___ , START AGITATOR 6 INSTALL TEMP CHART
PUMP V-208 THRU HOMOG AT 4800-5200 PSI INTO SV. RECORD: TIME START .......... ... TOTAL MINUTES ..........
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, 3-WAY VALVE WILL RECIRCULATE SLURRY TO V-208 WHEN V-208 MT, RUN IN 5"'<240 G> WATER 6 PUMP /THRU HOMOG AT 4800-5200 PSI INTO SV
3*9 112 "WHILE~H6M0STTMiUN^'~<2i4"'G)~WATER~INT0"v-i49,`"''
& 1 13 RUN 1000,* WATER INTO V-384 6 HEAT T'O 11-120#F
384 1 14 WEIGH INTO V-384 G PUMP TO V-349'
115 RUN 1000# WATER INTO V-384 6 PUMP TO V-349
3 i 16 1?
ADJ V-349 TO 22" <1040 G) 6 STIR 13 MIN RECORD DENSITY: _______G/ML (1 .078-1 .081 )
.......
SV ] WHEN S-11 I-IOMOG COMPLETE, ADJ SV TO 66* <3400 G)
1 9 | RECORD: PH .... G ADJ TO 10.4-10.8 USING N-7-D
% I DILUTED TO 5% <10 PARTS WATER TO 1 PART M-7-D)
I 4 ASSUME 50%
I SIPHON N-T-D INTO SV G RECORD: PH ___ _
2400
32-D 7-D
2400
20` ! HEAT TO 190-194F IN 55-65 MIN.G REC:HT ......... -F 1 G RECORD: ____ ,,P
j. -i
.BS I CODE !
343
&
3136 5
21 I WHILE HEATING S^, RUN 31" <1400 G> WATER INTO
i V-343
,
22 l METER IN FROM V--386
M_,,,_____4/GAL___ GAL'
23 I STIR 15 MIN OR LONGER
24 I RECORD: DENSITY _____ ,,G/ML. <
> :
I
i
____ i.....I 27-D | 355
IV I
1. . . \
25" T WHEN S 20 HEATING COMPLETE, RECORD: PH,,.......
~~
j-r~
26 I SET V-343 ACID PUMP AT 72 SETTING, <225 MIN)
II
27 | SET V-349 SILICATE PUMP AT 66 SETTING <180 MIN) 28 1 IMMEDIATELY METER IN V-343 G V~349. MAINTAIN SV
I1 iI
SV I AT 1 90-1 94-k-F DURING STRIKE
129 I RECORD;
START
FINISH
MINUTES |
.I 1
1
11
V-343 ______
,,,, ,,.L
ii
i .1
V-349 _____..
11
TIME V-343
V-349
11
INCHES INCHES
1 1 AT 20 MIN _____ < 4?).... .. <20)___
1 SV ' NORMAL | PI-1 PH |
..<9.3-1 0.0) | ,
i i ii ii i .1
1i 11 11
11 11 1
40 MIN ....... ,, <43)___ 1 HR ...... ... < 38 > 2 HR ....< 24)________
3 HR ,,........ (10)...... FINISH ......... <
<T? ),,....,, < 1 5)___
< ?).. __ <: o).. .
......... <9.3-10.0)1 _...._._< 9.3-10.O) | ..... __.. < 9.3-1 O . G) |
...< 9.3-1 <). ) | ......_.,,< 7.5-8.5)|
i -i ii ii
ii ii
1 1 NOTE; IF PI-1 DROPS BELOW 9.3 IN FIRST HOUR, STDPI
11
PUMPS' G SEE SUPV, IF FINAL PH IS ABOVE i
11
8,5, ADJ TO 7.5-8 .5 G RECORD: _____PH
|,
i
i i
i
i i
11
ASSUME 77% |
.. xl 27-D I
385' J 30 | RUN 31" <238 G) WATER INTO V-385 & HEAT TO 7 | 1 35--1 40-x-F
31 | DUMP IN & STIR; TO DISSOLVE '
,| 1 * 1 300 | 15-AI 300
302" 8
,, MM M
sv
9
.32""T""a 55~42*""'<5T4~G)","w ATER""'T0""v -3O2" 33 1 ADD G STIR 2 M.IN
34 | WHEN V-349 MT, RINSE IN WITH MINIMUM WATER G ' I SET PUMP AT ZERO SETTING
35 I WHEN V-343 MT, RINSE IN WITH MINIMUM WATER 6 I TURN OFF PUMP MOTOR
36 I TURN OFF STEAM I
37 I, RUN IN V--385- FROM S 31 & STIR 5 MIN 38 | RECORD : Phi_____ <3.3-3* 7) it IF NECESSARY ADJ
) <DllWN ONLY) TO 3.3-3.? G RECORD; PH_....... I NOTE: DISSOLVE EXTRA N-15-A IN WATER`AT 135-140
F IN DRUM , USE 30 GAL WATER TO 504 ' :i N-15-A. STIR SV 5 MIN AFTER EACH ADDITION 39 RUN IN N-7-D FROM S 33 IN 4-6 MIN G STIR 5 MIN
40 RECORD;: PH,,.... ,,,,,, (4.0-4.2) G IF NECESSARY AD.J TO
PH 4.0-4.2. RECORD: PI-1
ASSUME 77%
DILUTE N-7-D 10 TO 1 WITH WATER
ASSUME 50%
SIPHON N-7-D INTO SV
41 1 S.TOP AGITATOR
150,
7-D 75
i !
'! -
j,,_i is-A. i______
r i
ir
,i .1 27- D .1 7- D
I
I
I
) I, 1.
START
FINISH
OPERATOR
DUP050104234
DELIVER TO FOR: CC 04
WAREHOUSE REQUEST FORM
REQUEST NO^SSdC 7/09/80
BY ?7//"* ___ ..^...AH/P+4
CODE KQ7&6D .OT 36493
SCHEDULED 7/09/80
WHS'E LOGATM
CG CODE
PQ
LOT
DRY
DRY
NO, PKG TOTAL
ACTUAL
WEIGHT CONT PKG WGT WEIGHT WEIGHT
BAY-1
01 YC010B 93 36216
900
1 8 50
900
BAY-1
01 YC01OB 93 3621 5
450
9 50
450 .... .
BAY-2
01 YC010B 93 36214
2750
55 .50
2750
RICK UP AND RETURN TO STORAGE:
LOGATM GG. CODE PQ
LOT
DRY
DRY
WEIGHT CONT
NO* " PKG PKG WGT
TOTAL WEIGHT
EXPLANATION FDR SHORTAGE/OVERAGE;
Hg n ed 'ZIZZZZZZZZZZZZZZZZZZZZZZ d at e'"ZZ/ZZ7ZZ
COPY-1 PROD, CONTROL COP Y-2 M AN UFACTU RIN G COPY-3 WAREHOUSE COPY-4 .RAW MATERIAL
DUP050104235
DELIVER TO FOR: CG 04
WAREHOUSE REQUEST FORM
Y tp#./## ____^Z.AM/W4
REQUEST NO 423 7/0 9-/80
C0DEK0786P LOT 36493
SCHEDULED 7/09/80
WHSE LOCATN
BAY-1
BAY- 1
BAY- 2
CG CODE PQ
LOT
DRY WEIGHT
-31 YCQ1OB 93 36216 ,
900
01 YC01OB 93 36215
450
01 YC010B 93 36214
2750
DRY CONT.
NO, PKG
18
9
55
PKG WGT
50
50
50
TOTAL WEIGHT
ACTUAL WEIGHT
900 450 2750
. --------------------------- ____________________
PICK UP AND RETURN TO STORAGE:
LOCATN CG CODE PQ
LOT
DRY WEIGHT
DRY NO, CONT PKG
PKG WGT
TOTAL WEIGHT
EXPLANATION FOR SHORTAGE/OVERAGE; s ig n e d '":::::.::::::::.:.:::::"-" a t I'"i ~7__7'
COPY-1 PROD, CONTROL COPY-2 MANUFACTURING COPY-3 WAREHOUSE COPY-4 RAW MATERIAL
DUP050104236
* "
WAREHOUSE REQUEST FORM
d e l iv e r t o j$jdJ4J&~'J&4#b y #/4/sg&___ y,,m/m
REQUEST m-3t&0 7/09/8D
FORCG 04 CODE K07861D LOT 36493
SCHEDULE!!:) 7/ 09/00
*
WHSE LOCATM
cc, CODE
PR
LOT
BAY.. 1
01 YCSL0B- 93 36216
BAY-1
01 YCOiOB 93 ' 36213
BAY-2 . . 01 YCG108 93 36214
DRY WEIGHT
V 06
, 450
2750
DRY CONT
NO, PEG PEG WOT
18 30
9 50
55 50
TOTAL WEIGHT
900
450.
2750
ACTUAL WEIGHT
r-------------
PICK u p a n d r e t u r n t o s t o r a g e '
U3CATH C'G CODE PR
LOT
. DRY DRY NO, PKG TOTAL
WEIGHT CONT ' PEG WST WEIGHT
EXPLANATION FDR SHOPTAGE/CVERAG. SIGNED ..................... ...................... ..... ...... DATE
/
COPY-1 PROD, CONTROL COPY-2 MANOFACTUPING COPY-3 WAREHOUSE COPY-4 R'AW MATERIAL
DUP050104237
CG CODS KQ-786-S PKO,
- JUL-11-80 36493
EST. WOT.
862
\ .jLBS,
I- y
i#ROCESSING INSTRUCTIONS: BATCH UNIT
PROCESSES
K0-786-D fP)
a p p r o v e d By:
EWK 9-21-76 DCG 9-2t-76
Ty p e d b y
jlc 1K1S-76
MAKING NOTES REMARKS
............... .........-..i..................................-......:... ......... .....
7 .......
; '
a
TOTAL WEIGHT mt (Req
NAME: "KR0L0R"
NON-BLEEDING
INSTRUCTIONS
" PRESSING*
RECORD
' VAT
. - iki- ./
DATE " /'mwT:'.
v ime
v,:.
RELEASED BY
. '
' PRESS . .M.;*;' ''&gg
NO. OP CAKES, ; 46
PRESS iwitfh i . - , in j !
! Te s t a f t e r 6
;LOAD ' on 6 cars
V
* ; : ;; "
:.f V,'
j
: SAMPLES
;
PRESSLOAO-----' ...... 1ST
2ND
r. STARTED
CAKES USED
23
24
fzs~s vt .
.......... Wa t e B o n HRS. WASHED
46 52
OHMS
AGITATION . 1 1^ * ~~i~izMRh,1
HRS. WASHED OHMS
hour s .
HRS, WASHED
................. ....... .................... OHMS CAKE CONDITION
HO. CARS LOADED
EXPLAIN LOSSES __________________________
______________ --___ --_ ------ --------- --------- :--- SAMPLED BV
-DRYING.
RELEASED BY
4TH
STH
f ,| . ....... tM.-tl
' '. "A'
HBWK5*- V- '
'TEMP.
..-P:.
IJ/V, ?
LUMPS
- OK - WET - SALTS - CONTAMINATEC '
ADDITIONAL DRYING HOURS REQUIRED
SAMPLES DELIVER TO
f J''"---
!
:
` : ------
NO, CARS PULLED s a mp l e d BY
-g r in d in g -
ws&' 938 HSP 3/32"SRikSCKEEN 3500.RPM.
j'MA'x.. t e mp , .
. ZMP*P
Sc r e e n MAX* TEMP.
:ft, . ./ v
.
; | : ;,
.
' .
-* Ex p l a in l o s s e s
v MQ. DRUMS:
LUMP WOT. RELEASED BY
RPM
"
I .SAMPLE Ar juzy WITHOUT iJlktNt^
pifees.1 Fnv. 4 1 Ptttfc.Cart.......
ipik4si?ER TO tf'.'VA;
CTL
sr -r
'
DATE MIXED ; " - , ..
Sa mp l e d "BY'. ...... :
RELEASED b y
> /
DUP050104238