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Critical uses of PFAS chemicals and materials in the semiconductor industry To whom it may concern, 7th November 2022 Five of the members of the World Semiconductor Council (Semiconductor Industry Associations in China, Korea, the United States, Chinese Taipei and Europe) as well as SEMI submit for consideration by RIVM newly obtained information that is related to critical and essential uses of PFAS chemicals and materials in several different semiconductor manufacturing processes. The definition of a PFAS is now very expansive, encompassing not only the highly specialized chemistries that are known to be essential to photolithography applications, but also chemicals required for use in other applications, including applications within semiconductor manufacturing equipment, facility support and chemical delivery systems, as well as those required for use within finished semiconductor products. For the majority of these applications, viable nonPFAS substitutes have not been identified nor developed as needed to enable substitution of current PFAS uses required for use in the semiconductor manufacturing process. As such, the Associations of the WSC intend to make clear that to ensure the ongoing availability of semiconductor products, wideranging derogations will need to be provided to the semiconductor industry to enable ongoing manufacturing and to allow for sufficient time to identify, develop and implement nonPFAS alternatives wherever substitution may be possible. Importance of Semiconductors Semiconductors are used in many applications that are essential to everyday life and security, including consumer electronics, healthcare, transportation, communications, and military applications. Semiconductors are a key enabler of low carbon and energy efficient innovative solutions that reduce our dependence on fossil fuels and minimize emissions. Semiconductors help reduce society's environmental footprint, by optimizing energy usage in transportation, manufacturing, services, and consumer products. Semiconductors facilitate the transition towards a decarbonized economy while simultaneously contributing to an innovative and sustainable and safer society. Semiconductor devices are also a key enabler of greenhouse gas reductions within other industries and services, such as energy, manufacturing, agriculture, land use, construction, and traffic management1. An Introduction to the Semiconductor Process The manufacturing of semiconductors is a highly complex process that requires the building of uniform and minute transistors that include features that may be only a few atoms or molecules wide, as exact replicates numbering in the billions across the surface of a wafer. A single wafer may go through one or more of these process steps multiple times before processing is complete. A manufacturing process of such high precision is only possible through use of a multitude of chemicals, materials and 1 From Digital technology can cut global emissions by 15%. Here's how, World Economic Forum, 2019 https://www.weforum.org/agenda/2019/01/whydigitalizationisthekeytoexponentialclimateaction/ 1 sophisticated manufacturing equipment that provide the unique performance characteristics capable of meeting demanding performance requirements. Introduction to the Essential Use of PFAS Chemistries and Materials The carbon fluorine bond is one of the strongest polarized single bonds known and provides essential function due to their unique ability to simultaneously provide for multiple performance requirements that are critical for manufacturing2. PFAS chemistries and materials are now present in as many as a thousand individual use applications due to their inherent characteristics, with key examples listed below: Low refractive index and other optical properties Ability to generate superacids Low surface energy Unique solubility Stability and Chemical Inertness Low flammability Low outgassing and/or particle shed The list above is not exhaustive, and further examples can be provided as necessary. The SIA Semiconductor PFAS Consortium The SIA Semiconductor PFAS Consortium3 is comprised of semiconductor manufacturers and members of the supply chain including chemical, material and equipment suppliers that have come together with the intent to better inform PFAS related public policy and legislation through the collection and sharing of technical data, including: Identification of critical and essential PFAS uses, Application of the pollution prevention hierarchy to, where possible: reduce PFAS consumption or eliminate use, identify alternatives, and minimize and control emissions, Identification of research needs, and Development of socioeconomic impact assessments More detailed technical information is forthcoming and will be ready for sharing soon. An Overview of New PFAS-Use Information Compiled by the SIA Semiconductor PFAS Consortium Much new information has been generated since the Consortium was convened in January of 2022, which can be summarized as detailed below. PFAS chemistries and materials are used extensively in the semiconductor manufacturing process and generally fall into three categories of use: 2 Christopher K. Ober, Florian Kfer, Jingyuan Deng, "The essential use of fluorochemicals in lithographic patterning and semiconductor processing," J. Micro/Nanopattern. Mater. Metrol. 21(1), 010901 (2022), doi: 10.1117/1.JMM.21.1.010901, available at http://dx.doi.org/10.1117/1.JMM.21.1.010901. 3 Public Statement of the Semiconductor PFAS Consortium https://www.semiconductors.org/publicstatementofthesemiconductorpfasconsortium/ 2 PFAS chemistries and materials used in manufacturing equipment and infrastructure, including heat transfer fluids and refrigerants, lubricants, sealants, and fluoropolymers used in manufacturing chambers, water/chemical conveyance systems and water production and environmental abatement systems PFAS chemistries used directly within the semiconductor manufacturing processes, including lithography photoresists, dry etch and chamber clean gases, surface modification, and other applications PFAS chemistries and materials required for incorporation in the final semiconductor packages that are the products sold by the semiconductor industry PFAS chemistries and materials are used in perhaps as many as a thousand or more individual use applications, and for the majority of these applications, potential nonPFAS substitutes are not known or currently viable. Estimated Timelines That Would Be Required to Identify and Implement Non-PFAS Alternatives The semiconductor industry would require a considerable amount of time to identify, develop and implement suitable nonPFAS alternatives for current use applications to the extent feasible. Because the semiconductor manufacturing process needs to both maintain and improve the performance of its products over time, the industry follows a standard method for identifying, developing, and implementing promising alternative chemicals, materials and technologies. Such activities occur in stages that include: Identification of promising chemistries and technologies as potential alternatives Development of potential alternatives into proven manufacturing solutions Integration of new manufacturing solutions into new and existing manufacturing processes Qualification of new processes to ensure appropriate matching to performance requirements for each manufacturing step, and Demonstration of device performance in end applications ensure minimum requirements are met in the endproduct applications Qualification of end product application Overall, at least 12+ years is required to complete most individual substitution efforts once suitable alternatives are identified. For the pending PFAS regulatory restriction, this timeline is compounded by the high number of substitutions that will be required, and the fact that completion of many simultaneous substitutions will be extraordinarily difficult, if even possible. As such, the Associations of the WSC believe that a considerable amount of time and effort would be required, and that even with the allowance of an extended amount of time, achieving the end goal of complete substitution of all PFAS chemistries and materials may prove to be elusive. Additionally, the effort required to replace legacy uses of PFAS will severely limit the industry's ability to innovate new technologies due to competing resources. 3 ESIA KCIA KOREA SEMLONDUCTOR INDUSTRY ASSOC.,. sem i Mil A SEMICONDUCTOR INDUSTRY ASSOCIATION ITISIAttaf* fa1Xta B --W Taiwan Semiconductor Industry Association The Semiconductor Industry Has a Demonstrated Commitment to Sustainability The Semiconductor industry has made notable voluntary commitments to improve its sustainability in, such as the voluntary phase out of PFOS and PFOA4, and to achieve GHG reductions. It is notable that these efforts were voluntary in nature. Despite the relatively limited scope of effort involved, compared to the larger effort that substitution of the entire class of PFAS will entail, more than 10 years was required to substitute PFOS and PFOA, while the effort to reduce GHGs started over 25 years ago and remains a work in progress. Thank You The associations would like to thank RIVM for their consideration of these comments. We welcome any further consultation that may be desired to enable further common understanding of the industries need for essential PFAS use applications. For any inquiries, please contact: Mathias Muller ( @eusemiconductors.eu). Sincerely, Endorsed by the Semiconductor industry associations in: o China o Chinese Taipei o Europe o Korea o US And by SEMI 4 WSC Joint Statement of May 2017, page 25-26 (available at http://www.semiconductorcouncil.org/wpcontent/uploads/2017/05/21st-WSC-Joint-Statement-May-2017-Kyoto-Final1.pdf 4