Document MJYYy3JkDBMp7nv8NkaoBbbGy
VIA FEDERAL EXPRESS August 22, 2003
MARGARET J. BAUMGARDNER RESEARCH COORDINATOR
Jason Luckasevic Goldberg, Persky, Jennings & White 1030 Fifth Avenue, Third Floor Pittsburgh, PA 15219
Re: Documents from Research Facility
Dear Mr. Luckasevic:
Enclosed are the documents relating to "facial tissue" and asbestos. Below are the charges for this research. The charges include time for me to prepare an affidavit and have it notarized.
Iron Mountain box charges 50 boxes x $4.50 per box Minimum box fee (for single box pulled) Rush delivery charge
$225.00 $ 5.00 $ 25.00
Research Coordinator's time 1.5 hours x $75.00 per hour
$112.50
Bates labels-134 each x $.07 each Copies, microfilm - 3 pages x $.40 per page Copies, paper - 128 pages x $.23 per page
$ 9.38 $ 1.20 $ 26.88
TOTAL
$404.96
Please forward a check for $404.96 payable to the Claims Resolution Management Corporation, to my attention in Denver. Ifyou have any questions, please do not hesitate to contact me.
Sincerely, IN-
Margaret J. Baumgardner
cc: Joanne R. Marvin
Enclosures
ASBESTOS CLAIMS RESEARCH FACILITY: 4755 E. 46TH AVENUE, UNIT 2, DENVER, COLORADO 80216 PHONE: 303.576.9620 FAX: 303.576.9624 WWW.CLAIMSRES.COM
AFFIDAVIT
STATE OF COLORADO COUNTY OF JEFFERSON
) ) ss.
)
I, Margaret J. Baumgardner, being of full age and first duly sworn do hereby state:
1. I am the Research Coordinator for the Claims Resolution Management Corporation ("CRMC"), a wholly owned subsidiary of the Manville Personal Injury Settlement Trust ("Trust"). The CRMC was created in December 1998 and is staffed by former Trust employees. On January 1, 1999, CRMC began providing claims resolution facility services to the Trust.
2. In this position, I manage the Asbestos Claims Research Facility ("Facility"), a document and records repository, located at 4755 East 46th Avenue, Denver, Colorado. The Facility contains the business records including but not limited to correspondence, memoranda, reports, records and data compilations ("records") ofManville Corporation or related entities ("Manville"), generally, as well as Manville records relevant to litigation of asbestos liability. The Trust has managed and operated the Facility from November 28, 1988, the date on which the Manville bankruptcy plan was consummated.
3. My experience and familiarity with the documents at the Facility began in 1983 while working for Manville. In my work as a paralegal for Manville, I assisted in locating, indexing and packing many ofthe records which became the foundation documents for the Facility. I continued to work for Manville until September 1987. From March 1988 to September 1988, I was hired to supervise and assist in the indexing of the first 20,000 boxes which were turned over to the Trust in November 1988. From September 1988 to January 1989, I assisted in the privilege review of documents to be given to the Trust. From November 1988 to April 1994,1 worked for Freeborn & Peters and was put in charge of the Facility, managing all productions and "new" acquisitions. In September 1995,1 was hired by the Trust to manage the Facility. In December 1998,1 was hired by the CRMC to manage the Facility for the Trust. Accordingly, I am personally familiar with many of the records stored at the Facility, as well as how the records have been gathered.
4. To the best of my present knowledge, information and belief, I certify that these records were m ade a t o r n ear t he t ime b y, o r from i nformation t ransmitted b y, a p erson w ith knowledge, were kept in the course of the regularly conducted business activity of Manville, and it was the regular practice and the business activity of Manville to make the records.
Margaret J. Baumgardner Affidavit
Page 2
5. Documents from this Facility were copied for the firm of Goldberg, Persky, Jennings & White. The copies have come from a box, microfilm and the fiber sales summaries at the Facility and are bates labeled MT06068 through MT06202, and these documents are true and correct copies of documents found at the Facility.
/\\ t~cj2rd J Wfv. & Margaret J. Baumgardner
d-
Subscribed and sworn to before me this 22nd day of August, 2003.
con
BOX NUMBER 13-0005^
SEGMENT NO.
NOTES
i
REQUESTING PARTY <rPJ^
/)
aasaaosaHc MT06068
/ l ISSJ^
MT06069
AUG 10 1955
A. 7.T. Asbestos August 8, 1?55
M.S. Badollet - Betearch Centre R.G. Quinn - Research Centre
Scott Psper
Aa requested by H.U. Donovan, copies of his latest Call Report on Scott Paper are herwith enclosed*
Samples of paper produced in Scott Company laboratory mentioned in the enclosed Call Report are attached to M.S. Badollet*s copy.
Attach't
M,V. Blackhurst
JOHNS-MANVILLE RESEARCH CENTER
Memorandum M411--8 \ Date February 3, 1956
ASBESTOS FIBER IN TISSUE - TRIAL RUN AT DOESKIN PRODUCTS COMPANY, ROCKLAND, DELAWARE, JANUARY 31, 1956
Requested by: J. C. Kelleher
Experimental runs of tissue including 2% and U% 7D04 fiber were conducted on Doeskin Products Company's No. 4 machine on 1/31/56.
The No. 4 machine stock system includes a Hydropulper followed by a 36-in. Bauer Refiner and a Jordan. There is a stock chest between the Hydropulper and Bauer. The Bauer is a 36-in. double disc unit driven by two 50 H.P. motors. Throughput is between 900 and 1000 lbs per hour. The refiner is usually run with .005-in. clearance between plates and the Jordan is set to do a little brushing and no cutting on the stock.
White water goes to a settling system including a flotation unit built by Infilco. This part of the system was not in operation probably due to river conditions. The water supply was highly colored and included a high content of brown colloid material. This made it advisable to spill excess white water rather than recycle it through the saveall system. Machine speeds at this time with cold water are in the range of 900 fpm. However, on regular grades the machine had been operating at 760 to 780 previous to the start of the trial runs.
First batches of stock including asbestos were made up in an old Umpherson beater.
Two per cent 7DQ4 was added. Successive beaters included A% but due to paper
machine conditions usage was cut back to 2%,
.
The Hydropulper was then employed for fiberizing instead of the beater.
The 2% asbestos stock ran about the same as regular on the machine. The fourdrinier has micarta baffles supporting the wire instead of table rolls. There are three such supports between the stock inlet and the suction box. The sheet is substantially dewatered after passing the suction box. The couches are plain and considerable water is forced through the wire at this point. When U% asbestos stock was run, the sheet was not dry on leaving the suction box and a torrent of water was forced out at the couch. This resulted in a wetter sheet going to the dryers and a reduction in machine speed to 710-720 fpm.- The wire on the machine was 85 mesh bronze. Some improvement in operation resulted when the Jordan was backed off. However, head paper maker decided it would be unwise to continue at U% because the sheet was near minimum on strength and there was some question as to whether or not it would carry through the converting units. Current specification for strength is 320 grams. The 2% sheet tested 345. The regular sheet runs between 360 and 400 grams.
The freeness of the regular stock is 600 to 630 ml. With 2% asbestos this had been reduced to 550. No reading was obtained on the U% but performance on the wire indicated a drop in drainage rate below that obtained at 2%, Adjustments of the refiners, both Bauer and Jordan, can compensate to some degree for the slowing of the asbestos. However, when this is done the sheet strength drops off.
MT06071
Page 2
Softness comparisons were made by mill personnel and all were in agreement that the asbestos sheets were softer than regular. There are no instruments in the mill for softness tests. Several jumbo rolls were converted into towelling with
results said to be equal to regular. This converting operation involves embossing two sheets together employing a steel and a composition roll. Some sticking occurred to the steel roll. This was said to be experienced when the strength of the tissue is low. (We believe formation is also a factor in this and the 4/6 tissue was poorly formed).
The tissues included a small amount of specks. The mill planned originally to make speck counts on the production. This idea was abandoned due to the small number. The brightness of the asbestos content tissues was not as high as regular but due to the presence of brown coloring matter in the water, no direct comparisons could be made.
The crepe was held at 15/6 and the inclusion of asbestos did not alter its character.
A flocculant was brought along with the fiber with the object of improving drainage through addition at the head box. There were no facilities available to dissolve the compound, Separan 2610, and a part solution - part suspension, was flowed into the stock as it entered the machine head box. There was no difference in drainage performance evidenced with the flocculant. Usage was estimated at about .5/6 of asbestos fiber weight. It is possible that the river water colloids exhausted the flocculant. There was some slight change in color of the sheet when the flocculant was added.
The mill planned to continue the run until all the asbestos was used up. They believe that they can use 2/6 regularly and are Interested primarily in displacing $140 per ton bleached pulp with $85 asbestos. At 2/6 they estimated their asbestos requirement at 250 tons per annum. Results of the run will be reviewed by Messrs. Smith and Phillips with Mike Donovan on February 7 or 8.
Research Center evaluations of the several samples developed the following data:
Asbestos Content, % Weight grams/sq ft Crepe % Water Absorption, % Castor Oil Absorption, % Kerosene Oil Absorption, %
0 1.60 10 530 1880
422
2 1.70 15 630 2140
425
-L1.55 10 520
2600
316
Comparative samples are attached.
RGQ:ho
cc: J. C. Kelleher, Asbestos W. J. Donovan, Philadelphia E. R. Williams G. B. Brown J/'S. Parkinson
v/tfile - 411 C
R. G. Quinn MT06072
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MT06073
JQHNS-MANVILLE
Date of Call
JfaT 19. X96li
CALL REPORT Territory_ Hew York
^ ^ 7A!&Ws~TDs" FIBRE DIVISION Date of Report__ May 22,196k
Name Deot. Address
Account
Seymour Paper Mills Seymour, Conn.
Names
Persons Interviewed
Titles
Mr. Herman _ nr. ?
President Prod. Supt.
Subject of Call Customer's Product J.M. Product & Grades
J-M Action Requested
Promote Sales J-M Asbestos Faoisl Tissue Papers AX--2950H
Competitive Situation and/or Sales Resistance
Pertinent Data
Sample AX-2950 examined and discussed. Better formation and softness stressed as advantages. Hot too interested in better formation as present production quite satisfactory but impressed by claim of Increased softness. They heard of asbestos before as possibilities. Willing to try... so long asi
1) Price is in the #100 per ton range.
2) Brightness is around 0$ - How having 00 as minima.
3) Coloring of pastel colors not more difficult than with present stock.
4) Ho loss or very small percentage of asbestos would pass thru their 00 mesh wire. (contamination of river).
5) We tell them what percentage of asbestos reoomended for 1000 lbs. fester - Told them 3-55
H.G.D. - May we have your comments on possibilities of grade in the #100 range t
R.G.Quinn - Would you please consent on other subjects T If we can satisfy them with reasonable answers to these points Z believe we could gain aooess to their plant and witness trial runs.
CC; H.G.Donovan R. G. Quinn ^ File
a cn *i
Signed_
H.A.B0ISCIAIR
MT06074
RECEIVED
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1* A. Bol--lair - A*--*-- mr, Si
lAirtoi Viter Xa facial Slaa fl--r fag-- Mila
Soar A--ort Of May 21, l&k
tlaaee --nil appear to ta colarlag of faatai -- Balfia tf 4|
oTtka"etk-- h--d,^tk*t5 --a^nSa^-akaa --^a&Ttkle*'
-- Mtk 4--tad Tl--Hy aa 1--g as tka a--aatoa la U narni
la tka
Safera a aalar trial anil ta ate, it --14 --tar
adrleakla to ---- warn aff tkair nailale-- rtotk aad a-- AS-l&O
----aly, addlas aalar la tke aocnal nap atari aay pr--ifitaaft
aad tka aad lain-- --14 tl-- A-- --4 ta leak ftr la prniaaal^ a alxtare. Before aay aalar -- are aaie, it --14 aaaa aWalli ta try a --ta erode ft-- -- oetahHek tka aaaayeaklllty ittfcart
Ska aattar af yallatlaa
--d tkla altk m : tka papa
la h--rtf -- aitk tka a --re-all of a-- klat
Zf it la an a-- -- -- -- tka aabort-- at
I. o. Qalaa
MT06075
JM C O N H U h lS I 1AL. N ot lo r general distribution or repubiication.
JOHNS-MANVILLE RESEARCH AND ENGINEERING CENTER
4// - * Memorandum Mhll-333 Date December 23, 19&3
VISIT TO SCOTT PAPER COMPANY, PHILADELPHIA, PENNSYLVANIA - December 13, 193
Those present:
Mr. K. M. Fox - New Materials Coordinator Mr. C. W. Hurley - Development Engineer Mr. J. E. Connor - Johns-Manville Dr. J. W. Axelson- Johns-Manville
DEC JO rj63
Some time ago, samples of AX-2950 and AX-295 "were submitted to the Scott Paper Company for evaluation in tissue-type papers. Experimental runs were made on a 10-inch paper machine incorporating 10 and 20$ of each of these fibers in a Soundviev
pulp furnish. No heater or other fiber refining procedure was used. A report on the results of these runs was given to us as well as small rolls of paper remaining from the investigation.
As expected, the tissue made with asbestos fiber in the furnish had a somewhat softer feel to it than the control samples without asbestos. However, there was a very marked decrease in the tensile strength of paper and also an appreciable drop in the absorptivity. In this case, absorptivity refers to the time in seeonds required for 0.01 ml of water to disperse in the sheet. This test, therefore,
measures the speed rather than the capacity for absorption.
Based on the results of this investigation, the Scott people concluded that these two grades of asbestos fiber could not be used in their tissue. However, they in dicated that they would be willing to evaluate additional material if we had some indication that it would overcome the difficulties encountered'in this case.
JWA:jms
cc: C. F. Rassweiler A. C. Smith----- L. R. Blair W. C. Streib W. E. Read N. W. Hendry H. G. Donovan J. E. Connor J. V. Axelson Library (3) File (2) Chrono
'J. W. Axelson
(r k\_
MT06076
Jokivs -Maivville-.Sv r.ait^CANADIAN
CO.. LIMITeB' ' ~ `35*
J,.v` Hart;
ASBESTOS FIBRE DIVISION
BULLETIN
4/13/59
, f]
ASDHSXOS FIBRE Foil TISSUE PAPERS
The Johns^aar.ville Is search Centre has developed a specially processed asbestos fibre for use in tissue paper. This 'special fibre ;vill be known as "Asbestos Fibre For Paper Ho. 301" . It will be packaged in cardboard cartons,, and will sell at the price of 3.150 per ton. It is available in sample quantities only until production equipment i3 in operation in June of this year.
Much of the development work has been done in connection with a paper manufacturing company, A summary of three tost runs is included as Appendix I0 Specific figures relating to the last trial run are recorded in Appendix II0 Comments or A.G, quinn of Research Centre are extracted from a letter and included in Appendix III.
.ample stocks of this fibre are being layed in at Asbestosj, and snail samples will be sent forward at once. Production machinery is scheduled to be installed in the Mills and should Joe ready for production of this special fibre within the next six weeks to two months.
Potential paper making customers who are interested in asbestos and have received samples and small shipments of standard fibres are listed in Appendix TV, It should be stressed to such people that this special paper fibre is an entirely different product from that 'which they have seen before. It is a highly cleaned and highly opened fibre.* giving increased strength and softness to a tissue paper. It also has suitable brightness and dyeing characteristics for use in white or colored papers
A few of the questions which have been raised as to the suitability of asbestos fibre in tissue papers and our comments are listed in Appendix U',
Many of these questions car, be answered better by paper manufacturers than by fibre producers, h'e hove every intention of taking full advantage of the specialized assistance that is available to us at our Research Centre in the solution of a genuine problem. However, we also expect a prospective user to recognize sufficient advantages in the asbestos fibre to justify him going halfway in overcoming potential difficulties} hypothetical, or otherwise*
All of this special fibre which is available has been mods on the pilot machine at Research Centre, and while sample stocks are on hand at Asbestos, it is limited until the production machine is in operation.
DL'I/oh
cc ` J A:, I vice u . >' 'Vi
D, L. MOb.lOE
. . Cc^.v** * &
MT06077
APP3DTX T
/ASBESTOS FIORE IM TISSUE PAPER SUMMARY OF MANUFACTURER* S TESTS
With the cooperation of the Research Centre, three trial lots of specially processed tissue fibre have been tested in trial runs carried out at a manufacturer0s plant.
First Bun (Report 8/29/57)
(a) of tissue fibre added (b) Paper machine remained at .normal speed of 850 ft. per minute (c) Water stock was affected, but easily rectified. (d) Increased softness was very apparent.
Results of tests made at Research on the above run proved inconclusive.
Second Run (Reported 5/13/58)
(a) Best Restigouche pulp was used. (b) 5% tissue fibre added. (c) Paper machine speed was 890 ft. per min0 (d) No machine difficulties were experienced. (e) Results showed a better formulation of sheet and softer tissue.
Third Run (Reported 7/14/58)
,
(a) Cheaper pulp and worn felt were used. (b) tissue fibre added. (c) Results showed that asbestoss-
(1) Closes the stock and improves the formation of the sheet (2) Permits usage of cheaper pulp satisfactorily (3) Cuts down on soda pulp.
CONCLUSIONS
1. The addition of specially processed asbestos fibre to facial tissue permits the usage of cheaper pulp.
2. Paper machine can be run at norma! speed without difficulty. 3. Results show a better formation of the sheet and a softer tissue. 4. Further tests have shown a good dispersion of asbestos throughout
the sheet.
MT06078
APPENDIX II
ASBESTOS 7IDRE IN TISSUE PAPER SUMMARY OF LAST TRIAL AT MANUFACTURER'S PLANT
(As reported by M.W. Blackhurst Sept017;'958)
Product involved:
Facial tissue
Type Asbestos used:
Air cleaned (short) fibre
Percentage used:
5.2 per cent
Paper machine speed:
890 ft. per min.
Hydropulper capacity:
2500 lbs,,
Stock:
Restigouche pulp and starch sizing
Per cent asbestos retention in sheet: 85.2&
Weight of standard tissue:
17.9 cpn/sq.cm.
Weight of asbestos tissue:
18.6 gm/sq. cm.
Per cent crepe standard tissue:
31.456
Per cent crepe asbestos tissue:
29.6
Clark Softness Rsadiros:
Regular Tissue Asbestos tissue
Longitudinal 970 650
Transverse 120 140
MT06079
APPENDIX III
ASBESTOS FIBRE IN TISSUE PAPER EXTRACT FROM LETTER BY R. G. QUINN
"Asbestos grades suitable for tissue have a freeness in the 200 to 350 range* depending upon the degree of refining in the mill. Disc mill treat ment appears to develop more fibre fineness without as much slowing as experienced with beaters and jordans. The asbestos is comparatively inert and tends to prevent coagulation, or clotting, of the cellulose fibres, and in this way assists formation* The lower drainage rate also makes for better fibre distribution on the wire.
"We have used the Clark softness tester to compare softness of tissues with and without asbestos. On facial with an actual asbestos content of 1.56 per cent, the tissue was 17.5 per cent softer In machine direction and 37 per cent softer in cross direction. Clark values were 168 and 1105 re spectively. Retention was 76 per cent in a mill having a fully open system.
"The asbestos tissue fibre classifies approximately 10 per cent on 14 mesh
and 30 oer cent through 200. It has a G0E0 brightness of slightly over
70 per cent.
.
"Two sidedness may be encountered in forming handsheets due to the faster settling rate of the asbestos. This may be offset with a small percentage treatment of the asbestos with a dispersant such as Blancol, Marasperse or other concentrated ligno sulphonate# It has been found that 5 per cent and
less asbestos will effectively soften facial grades and 2 to 3 per cent cf the asbestos weight in dispersant would represent very little usage on the full furnish basis. The asbestos stock should be treated with the dis persant before it is mixed with the rest of the furnish."
MT06080
\PPENDIX IV
ASBESTOS FIBRE IN TISSUE PAPER
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MT06086
APPENDIX V
ASBESTOS FIBRE IN TISSUE PAPER SAMPLE QUESTIONS, AND COMMENTS.
1, (Question: Answer:
Will the inclusion of asbestos in tissue papers be harmful in the case of certain allergies.
Our Medical Director has advised that we have no reason to ex pect harmful affects in any such case.
2, Question: What will be the affect of such an indestructible material as asbestos in'septic tank systems.
Answer *
While we cannot see that the small percentage of asbestos included in tissue paper vail hasten the day that a septic tank will have to be cleared of sludge, we recognize that paper makers may regard it as a problem and are asking expert advice from our General Plant Engineering Division,
30 Question: What is the affect of differential dye acceptance between the asbestos and cellulose fibres in a paper stock.
Answer:
A,,Pe Gouveia of Research has replied that the opened fibres will accept certain colouring and considering the small amount of crude fibre present, there should be no discernable difference in the finished product.
Practically all questions of such detailed and specific nature as the foregoing are best answered by specialists within their own field, which we would naturally expect to find within the paper industry. They should not be allowed to confuse the issue by being thrown in as "red herrings". However, if there is a sincere requirement for consideration of a potential problem by our people let us know and we will get an answer if possible.
MT06087
A.F.D. ASBESTOS June 28th 1956/
R. G. Quinn - Research Center, Manville
_ *'
- Asbestos in Tissues
Attached is a copy of our Call Report, covering the recent mill trial. "Would you kindly look it over and any suggestions or comments you might have, -will be appreciated.
.Frankly, I was just as baffled by this drop in wet strength as they
were,, it may.be that asbestos does not re-act favourably with this
type of rpsin.
^
'
I will try and advise you of the next trial a week before or
sooner if possible.
-
MWB/jb
Maurice W. Blackhurst
cc: J. C. Kelleher
..
W. N. Reakes
E. R. WUHams - Research Center, Manville
Attrd.
MT06088
9 951
Tim I. 9* Sddy
ar. k.
w% fulfill all 2
l M f %--llUg ll
X Ml Uwl walf
MT06089
Unit wwM omnIi* mmmtkm tf MMlto MaaU affoot tkn nat itragHf Hi tei alaAlar pcvHlnn Util MwUi fllN* Far lvtam, aiN it *iM to mhmI prataata la inarmaa iwlli at-atM^ to t aaa&ara poiafk Am HdA tlTM|lh 4npa oft abaa fttn it aiM*
SaModtj, iba addition al Ofandl* ndaoo Ha P.H. adn Hayad lh allmad MtfaaH HdA la bnM tUM apadflMll-- by H addition of aaid* . Cadi ad tfeo aatd feam a iImimiiIh iffid ttt (Trilaliw Mi and
2 anld ba rmy lirtwmtod ta tan of r ftarUnv nadMin jam id# tan ftanad ttad thji Um ft Ita naaaditaa f tarna /--ltd# oo--loM mor% eorariai tan taUX IHal ta aar Mr* X* 0* Man Mr fcfta oonanaU.
If yn veald lot na torn a --ok mil
of 41m aaact Md Z U1
try ta arraaga for tar. #n latan hand. I I# dtk Ita ll# aaadl,Uoii
raaalia viU ha an# iftWdd, in--rat X plan a naorln ay Mllot proof mat
Mb in aaaa.
Oaaa apia* may Itataa to yoaraalf. Hr* M)a and altar aaaiMra of jar ataif
MWB/5b oei MJtrr.0MoOoo
K.B. Eddy Co.fOttxm^Ont* J.C.Xallahor H.N.IUokoa B.R.VttHlam - Rooooroh, Maori11a R*Q.Quinn - Raoaaroh, Manrlllo ,
ftay tialjr yarn
Maarloa *. Matafanrot 5a0aa Roprooontatlro
"/ V 0
0
p
1
Hew Usee
Am 22nd 1956
The X. 1. BUbr Co. Main Office, Ottawa, Pint, Hall
Z.M.Kibleak, Scalcar layer, Sr.lt. daHontlgny,
Tssh.Slreetor, Nr. Qeerge MaOea, Kill Supt., Derva O'Hall, Supervisor of Stock Prep.
( Hade a run of "Veetowel" towelling, using 7IX>U asbestos charts. This le c hick
cot strength lew absoebant towel. They here too problems prevaliant at all tlnaa, whan asking tide type towelling. Obtaining euffldcBt wet strength aad keeping dom the P.I. value to a an. of
b*5
To laorcecc wet strength they add to the stoek "Ufondte Reain", this le a area-formaldehyde type redo, haring a P.H. value of about 9*0 to 9*b The addition of too neb Rada will raiee the P.H. value abort the wax. of b5, then a email aaoost of add hae to be introdoeed to baring it within specification. ( The ran wee node aeing $0% ground wocdpulp, approximately Cellulose pimp and J* 7D0b asbestos. Stock preparation oondetsd of Hollander beatera and Joordan, followedby a Xankee Poordriaier paper neeblne They had aneountered nore than the uaoal amount of trouble all weak keeping op the wet etrength, end exoesdve enounte of Uferdte redn waa added to keep it vp to the eenu
The Wk wae introdxeed into the qrti rla the beaten at 8i30 A.M. Friday, MaOee figured it would take about one hour before the asbestos waa folly into the ayrtan.
Coxrt'd
MT06090
Coat'd.
At 9.00 A.M. eonditlcna uura conparatiiuly nonal* vut bunrt dtronfth mi Mb
$ ,lowur than usual $0 to 6 but abara vn of M).
9*30 AJf.y production norml, hovunr, mat ftraogth bad drappod from Ml 0mm.
ta 17, it aentlanad to drop (rtdaUjr until at lliOO AJL It uaa 19* At this pointy Z uaa raforrad aa "that folia ulth tha aabaato#*. Rathur than out out tha aabaataa antiraly at thla point, milch ia that prod-
uotion uantad to da, X auggtatad to da Mantiffgr that ua radaaa tho quantity of asbastoa alauly from 3% to QJt, and than if uatatrancth ratarnod to aaraal, uo uould than know if tho trovfelo uaa with tha flbra. Thia they did.
Durinf tha rant of tho aftamaany vut atroafth fluatoatod batuaaa Id and 2b, by UiOO P.M. they oaleulatad that tha 7D0l would ba out of tha ayatau acaqilotaly.
However, thara mi no Ijqxroranant in vat atmgth. Throufhout tha day ho production diffiaultiaa van aaparlanaod*
vd^it
drop taut Tho about ooottlnlnf 3$ 7Mb uaa a buttur lookinc ahaat. All vara in agraaaant that about uaa amah aoftar than uaual.
Coat'd.
MT06091
p I Cant'd.
i
-J*
They had no lnaedlato eolation, idiy the sudden drop la etrength, and they are euoploioua of the aabeatoo, thsgr aro not eonulneed it aloao oanaed the trouble.
Oeerge NaQoo Mid It u a bad da/ to try anything now, boaawaa of tho trouble all week with low wot atrongth* Ho fait that duo to tho aaceoaaiya andante of reein wood to Inereaeo wat etrength, tha syeten had be pane saturated. After diacueaing tho rooulta with Dr. doNoatigqy end Ooorgo MoQoe, they folt that tho aaboatoo hadn't boon given a fair trial, and roaolta waro encouraging
enough to have a further produetlan run, this will bo in two to throe woeka tine. They would llko to too both Bob Quinn and preaunt at that tine.
/
H. V. KLaekheret
MT06092
Johns-Manville Research Center
Report No. 441.493
June 3,1958
MW-
Title:
ASBESTOS IN FACIAL TISSUE - GOLDEN FLEECE MILL, GREENWICH, S.Y.
RUN NO. 3
j
J
summary
E. R. William
A third trial run was conducted on May 13, 1958 at Golden Fleece Mills to demon strate the softening action of short, air cleaned asbestos fiber on facial tissue. Previous runs were unsatisfactory due to low retention with 7D04 (Research Report 441-394) and to low percentage usage (Research Report 441-394, Si) of air cleaned fiber. The fiber used in the third trial was prepared by the Asbestos Fiber Section. It was a Russum Cleaner material prepared as described in Research Report 411-237.
The percentage asbestos supplied in the furnish was 5.2. Finished tissue contained 4.44 percent asbestos, so that the retention was 85.2 percent, which is high. The immediate action of the asbestos was to greatly improve sheet formation. Mill operators classified the asbestos containing tissue as softer than regular. The Clark Softness tester results showed the regular to be softer in machine direction and the asbestos sheet slightly softer in transverse direction. The asbestos tissue appeared slightly weaker to the operators.
Analyses of dust removed from spreader bars between the Yankee Dryer and reel showed a higher asbestos content (18.2 percent) than the sheet. As the wire side of the sheet only contacts these bars it is reasoned that because of the faster settling rate of the asbestos fiber on the fourdrinier wire, the asbestos content of the underside of the sheet is considerably higher than that of the topside.
The weight of the asbestos tissue averaged 18.6 grama/sq cm as compared with 17.9 grams/sq cm for the regular. The percent crepe of the asbestos sheet was 29.6 as
compared with 31.4 percent in the regular. Moisture contents of testing humidities were approximately four percent. Paper machine speed was 890 ft/min.
The value of Russum asbestos in facial tissue is primarily a question of economics.
Contents: Summary and Discussion.
Approved by
Parkinson
cc C. F. Rassweiler, GH
C. F. Rassweiler, GH - Attn: H. S. Allen
S. Collier, GH K. V. Llndell, Asbestos J. C. Kelleher, Asbestos W. R. Wilkinson, 1H (S)
Reported by
G. Quinn
A. L. Fowler, DH (S)
A. Bolsclair, AFD, DH E. R. Williams (2&S) J J. Q. Trice M. S. Badollet J. S. Parkinson
MT06093
Johns-Manville Research Center
Report No. 411-237
Date
Hay 7, 1958
Title: CLEANED ASBESTOS SHORTS FOR USE IN GOLDEN FLEECE TISSUE PAPER Priority Project No. 9
Xf
G. B.
D
SUMMARI
MAY 1 3 1958
A second trial run has been arranged with the Golden Fleece Company to produce tissue paper containing cleaned asbestos shorts.
As in the first run, the fiber was prepared in the Russian cleaner from the rejects of previous cleaning of 6JX20. However, the present feed contained less long fiber than formerly, resulting in a cleaned product which was very low in +14 mesh material. The fiber tended to nodulate and was judged unsatisfactory to use as such. An acceptable product was obtained by blending with longer fiber, which was produced by cleaning, opening, and screening 6D20.
The procedure described in this report is undoubtedly not the most desirable/ but if the fiber produced is satisfactory, then its properties can perhaps be duplicated by other, more efficient ways in the future. The final product for shipment to Golden Fleece amounted to 250 lb, resembled a clean 4Z, and contained 5.1 per cent +14 mesh fiber and 31.2 per cent fines.
Contents: Summary, Introduction, Discussion, and Conclusions and Recommendations.
Approved by
M. S. Badollet
fap
ccs C. F. Rasswiler, GH (S) C. F. Rassweiler Attn: H. S. Allen, GH S. Collier, GH K. 7. Iindell, Asbestos Attn: H. S. Deeley J. C. Kelleher, Asbestos J. 0. Eby, Asbestos C. A. Greenlay, Asbestos E. R. Williams (2-tS) G. B. Brown--___^ J. S. Parkinson R. G. Quinn File: J. Q. Trice Library (5) Chrono
Notebook No. 1128, pp 89, 90
Reported by
R. P. Fbwler
MT06094
File 411.4-9
Johns-Manville J/tsbestos cfibre division
/
//
,
Asbestos Fibre New Uses Program
Date February 13# 195*
Project No. APD-8 Report No. INTERIM 111
Identification Interl* Progress Report
Title
Aebeetoe in Tlseuee
RECEIVED G. B. BROWN
FEB 17 1958
Further development by this department is being held up until the second trial run at the Goldtn Fleece Company, N.Y, has been coopleted and results are known) this is scheduled for the latter part of this month.
On February 7th the writer visited the Pulp and Paper Research Institute of Canada and discussed with Dr, R, de Montigny the results se far obtained with the use of asbestos In tissues. Dr, R, de Montigny was formerly Technical Director for the 1B, Eddy Paper Mills in Ottawa,
The primary reason for this call was to determine the value of these results and the possible interest of the Paper Industry adopting asbestos fibre as a raw material. As Dr, de Montigny is familiar with all the work done prior to the development of Russum cleaned fibre# we reviewed the retults of the first test using Susaum cleaned fibre at the Golden Fleece Company,
Me believed the good operating results plus the increase ia softness as measured by the Clark tester warrants a further trial. However# he cautioned that although softne s is important other characteristics such as absorbency and tensile strength are criticc I
I asked him what characteristics tissue manufacturers considered most important or desirable for good consumer acceptance. He listed them with one or two qualifications
in the following order of importance# le,t
Softness
Tensile Strength Absorbency
MT06095
Brightness
This order would cover toilet and facial type tissues, for domsttlc and industrial typa
towelling - strength end absorbency might assume equal importance with softness.
Dr, de Mentlfpiy believed that if asbestos fibre was to find s place in tissue type paper# it must fulfil the following qualifications,
1, Notidesbly increase softness to the touch. 2, At least have no deleterious affect on tonsil# strength and absorbancy, 3, Hevt little or no visible affect on brightness. 4, Whan retention of aaboatoa in shoot and percentage lots considered#
soiling price of fibre to bo at least below price of bleached sulphite. Going price in Canada at the moment is J125.00 par ton.
Him fox firtart PiYtlBantnt
The*# will be decided when results of the second trial at Golden Fleece Mills are know
ec- K.V. Lindell B.R. Williams - Res.Centre M.wV\BlJ*WkURST
cc- C.F. Rasaweliar - GHQ G.B. Brown - Res. Centre
Rosoorah Cantor DNMbtf 10, 1997
XU* 411
rupfft
Jam 12/V57
R. Williams
1b ooaaurroneo vith tho plaa to iiki another trial at Qaldaa Pleooe, arrapcaaunta harm ham uado vlth M. S. Bodollot far the preparation of 250 It of flbor oorroopoadiac to the mama apoolfloationa aa the
laat batdtu
Aa a rauAader, vo afraid that tho next triAl viU ho Had.tod to ofclto tiaaao only to avoid eeuplleatlens with eolor prefclana at tho outsat.
00 J. C. Kallohar.
i* r. miii
M. 8. Badollet 2. Trloo J. S. ParkiaaaB m and e
R. 0. Qalnn
MT06096
J ohns-M. anville Research Center
Report No, 441-394, SI
Date September 12, 1957 |^pS>gnnji^|77|
Title: ASBESTOS IN FACIAL TISSUE, GOLDIN FLEECE MILL, GREENWICH,i RUN N0,, 2
"SEP 20 1Q95S7
SUMMARY
u ^Wh j i *
II uj
The lsbestos Fiber Section prepared a batch of air cleaned fiber closely approaching
specifications for an ideal fiber for use in facial tissues. This specification developed from previous trials made at Scott, Doeskin and Golden Fleece mills. The fiber batch compared with the specification as follows:
Plus 14 mesh Cumulative + 100 mesh Minus 200 mesh
Actual
9.4* 52* 28*
Specified
15 to 20* 55*min. 30*max.
The fiber was added to a yellow colored tissue furnish at Golden Fleece mill on August 29, 1957. Fifty pounds were furnished to a cheatvith 1250 lb rated capacity with the object of getting four percent asbestos into the mix. However, analyses indicated 2.05 percent asbestos in the furnish. The sheet on the same basis was found to contain 1.56 percent asbestos, so that the retention was 76 percent.
Upon addition of fiber it was immediately necessary to decrease water usage in the stock going to the fourdrlnler so as to maintain sheet weight. The asbestos closed up the sheet and Improved formation. Some white asbestos particles were noticeable in the tissue due to inability of the asbestos to adsorb the coloring. These were not judged objectionable particularly since they were as soft as the rest of the sheet. All operators rated the asbestos containing tissue as softer than regular. The differences were not obvious in softness but an improvement in formation was readily observed.
Laboratory tests showed the asbestos content tissue to be 17.5 percent softer by Clark Softness Tester measurement in machine direction and 37 percent softer in cross direction.
Golden Fleece plan to make further trials late in September or early October. Results Indicate the fiber is a desirable fraction for this application.
Contents: Summary and Operating Details
cc C. F. Rassweiler, GH C. F. Rassweiler, GH Attn: H. S. Allen S. Collier, GH H. R. Berlin, DH A. L. Fowler, DH A. Boiaclair, AFD New York
Notebook
R. 7. Lindell, Asbestos
J. C. Kelleher, Asbestos E. R. Williams >/
J. Q. Trice
***Z}ut J. S. Parkinson
MT06097
FUe 441
x a. fedaiiat
Baaaaroh Cantor Imh 2A, 1957
At rpiM| bora ara a fa* angpaatiaaa for bringing "Aafcaataa Flbar as a Flllar la tha naatloa Induatrjr* 9 ta data*
tha Mad Air rariaiou la ofeilouaj ah of tha uataaial la tha body of tha fctoatara la Wua ap idth lacloMUd Isfanatlao about aabaatoa. tha tablaa on tha laat paga ahmld tao upload aad paaalttj hath phatographa. 2a a raoant rapart hgr IU S. Badollat aod M* K. Umbos aatttlad* 9m Bala of Aabaatoa la a aara aaltahla tAli on taiBMatthd ualdli^B aaa ha food*
BaHsuw you alll flat a augsaatad xavlaad foaa aart af tha ladMuatSoa la tdkai
^
MT06098
2
Aabaatoa fibers could bs used la --Vim doll-- Mila, but* if y-- --mifbs1--
--ldad plastics, asbestos --y be abls to help you la safer 171, Of-- tbs past tw--1y years, plasties asonfactarsrs bars increased tha ass of aSbsstos la --Mlnf r--potssis till, today, it is aetl--tad that 14,000 to-- a ye-- ars oasd la plastics.
Fillers --rs originally used is --Idlng caspoands to redaze costs ssd to asks --141m practical. Tbs properties of asbestos aade It -- erica11--t product for this use. Zt --shims tha resist-- to fire, h--t and tha alsasats of a slnaral idth tha texture and workability of aottea or wool.
fO--, awrilability in 1--fa quantities, ita natoral
in flbara of any
dealred laofth and lov cost due to ml--a productioi
* hr
of ita properties and ahaadance, ia by f-- tha --at vddaly --ad --slaty.
(At this point, X --aid call attention to tha photograph of the asbestos fibers and disea-- a few of ita other poroperti-- Including ita finaneee, strength,
flexibility, eolsr, bent resistance, add roslstssM, alsotrlsal resistance,
specific parity, and nh--Inal o--position sinll-- to the way it is tar--tad in the original fold--.)
JPSastias prodao--a a-- larleti-- of chry--tHa ranging fie-- the long-- gooey A
fibers (about i'-ineh in length do--)| thread the ehorts* varieties, 3/fe-i--h ia length do--j to the "floata" which are l/)64aih do-- to al--oaoeple in else
and reyraa--t tha balk of adbost-- used in plasties. Ia apodal case# --are euctr--a strength is required, long-- fibers ranging up to eared-- of 3/fe-dnah and long-- are aiailabla.
Tha-- flbara are used -- fill--a in odd --ldlag the--ocatting plastics and, ts a lass-- extent, in thas--^plnstle --tarlals. In ganaral, ctay--tils h-- aaaw aniq-- eh--terlsties as a fill--<
Ylbso-- strueturaj Adjustable paroaatage of fib-- langthsi XsceUant retention of bindersj
Base of prop--sing and --Idlngj High fill-- loadings.
In sad els-- of plastics, asbestos has wore specific and unique advantages.
It. <K1A --Min* MelA
1. low-- --Idlng cost.
2. Make cold --Idlng possible by controlling the flow of --t--lal sad-- pressare while it is in the cold --Id.
3. Ibproie neehsnioal proparti--.
3. Decree-- --Idad shrinkage. 6. In--aa-- fire and h--t realatanoe.
MT06099
7. Allow ejection froa tha add and isproia handling of the uneurad --JLdinga.
3
aitoMNU aro aomotlaoo loodod with op to 35 par cvnt oabootoo to pacoduco & fairly cboap product with good oloctricol Insulating, and boat roiiatant
id^ontogoo of Aobootoa
1. Xsoolloot blndor ratontjon. 2. Stay to procooo and nold. 3. Pondto loading at higfaor lonrwlo than with otbor atonal
flllora. 4. Prodooao tbo hardest and tooghoat anldlnga at tboao high
loorilngo.
5* Iapnmd boat roaiatanco, vtp to 4507 with oortain loadings. 6. topaot strength can bo marled within wldo Halts by werying
tho quantity and length of aabaotos need. la addition to theao, adbeotoe, boooaao it la a adnoral, baa any othar atranlogoo la oonaoo with othar adaaral fillora, oasoopt two important potato. It io (a) fttrono ond available ia longtho desired, aad (b) a roletimely soft ainaral and loan abraolmo to aoldo.
Adwontogoo of Aobootao ao a Filler In Th
TUloro find a fairly United mao in thio field bat, vhoro it oon bo wood, aobootoa baa tho following advantages!
1. topravoo boat roalatonooi 2* hgaomoo eoaproaoima strength aad hardneeaj 3. ftpromao roaiotaaee to ftoaoohllltyj 4. hgiWM arolag roolotoneoi 5. Rodaeoo tho twrionoy to oold^lovf 6. Ioworo ooot.
(to tho original fun, an lwoorl oa tho ooaaad pogo otatod haw Inina HtlVlo weald help ia any additional toahnloal aoatotaaoo required by a pawapoctlma aObootoo ooaaaaar. It night bo wall to leave it whan it ia or fialah off tho bwuahara with this Idea. I ahall leave this tip to tboas with more oaporionoo la preparing tboaa solos aervlooa.)
Freak Rodloan
MT06100
Identification Title
>J UH IN S>- VI A IN V I L.L.fc. Asbestos ofibre 2)ivtsion
Asbestos Fibre New Uses Program
INTERIM PROGRESS REPORT ASBESTOS IN TISSUES
Project No. AFD-8
Repd&ffio^. ^nterlm I
Sr
C:".. MARX
4 >95/
"SO**
Sunraarv of Development* to Data
Asbestos fibre has been experimented with in various tissue products, primarily to increase the surface softness and absorbency of the sheet.
Our contacts have been Scott Paper Co. and Doeskin Products in the U.S* and the E.B. Eddy Co. in Canada. Other contacts were made, however, the bulk of the experimental wort was carried on in co-operation with these companies.
Initial experimental wort by Scott Paper Co. indicated that the addition of small percentages of short asbestos fibre to the tissue stock in creased the surface softness in the sheet. One other advantage was the price saving on asbestos fibre at approximately $80.00 per ton over cellulose stock at $140.00 to $160.00 per ton.
During these initial tests several disadvantages were evident, but it was felt that the possible increase in softness, plus the price saving justified further exploration of this potential use.
After making laboratory tests. Doeskin Products made an experimental production run on tissue towelling, using 7% and then 4 7D04 in the stock.
The addition of 7% asbestos had the following effects, i.e.t
Reduced machine speed 800 - 780 ft./ndn., brightness slightly off but acceptable, slight improvement of surface feel.
The addition of asbestos was then increased to 4Jf with the following results, i.e.t
Machine speed reduced to 710 ft.Ain.', brightness slightly below standard, reduced tensile strength, improved surface softness, no objectionable specks.
Based on these results, Doeskin were impressed with the increase in softness, oil absorption, plus the saving in cost of pulp, and ordered one ton of 7D04 for further trials on ai1 machines using 4#. That was back in January *56, for various reasons these trials have been con tinually postponed by this company, and the chances of them being made now seem remote.
MT06101
iaa
2
Results from the work done at the E.B. Eddy Co., Ottawa, were more conclusive, but less encouraging.
Asbestos shorts 7D04 were tried here in varying percentages, from 1# up to 4$, in toilet tissues and groundwood towelling, 6 tons of 7D04 was purchased for these experimental production runs*
The asbestos had little or no effect on the softness of the towelling,
there was a marked deterioration of agsd absorbency, also the re* tentlon of asbestos in the finished sheet was low, approximately 3OJf*
In tissues, softness improvement was marginal, and could have been within experimental error. There was no beneficial effect on absorb* ency, again the retention was low at approximately 259C.
Generally speaking, results were comparative in all cases, and could be summarized as follows!
Little improvement in softness. Low retention in finished sheet. Reduced tensile strength, reduced machine speed.
While these were the main objections experienced, other disadvantages were encountered which varied from plant to plant.
From our experience with these companies and others, it has been con*
eluded that there is a large potential market for a fibre of satis* factory length and quality, somewhere in the region of 30,000 tons, in the U.S. and Canada. Such a fibre would be of 7D length, high in
fibre content, well opened, low in -200 mesh fines.
Research have suggested the following as an ideal target for a satis factory fibre, based on McNett values.
+14M
Cum +100M
-2Q0M
20.0 Max. 15.0 Min.
55 Min.
30 Max.
It appears that there are two means by which we could produce such a fibre, i.e.<
1. Cleaning of 7D04 by air elutriation. 2. Extracting an ideal fibre from tailings by screening.
A Sales product request has been issued and approved. Research and Development are now constructing as rapidly as possible a new method of dust and rock removal.
MT06102
3
Elana for futurt PmlflaMQt Upon completion of this experimental pilot plant at Research* a sufficient quantity of cleaned fibre will be sold to a customer for use in tissue paper to prove the value of the fibre and cheek the production costs* A second method to remove the ->200 mesh dust fraction by wet washing will also be considered. J.O. Eby will meet with members of our Research staff to discuss the possibilities of this method* Scott Paper Co. are ready and willing to discuss the requirements of a satisfactory fibre for tissues* and any other pertinent pro blems connected with the production and usage of such a fibre.
Maurice W. Blackhurst
cc - K.V. Lindell C.F. Rassweiler - Box 91* GKJ E.R. Williams - Research Centre* Box 199^ G.B. Brown - Research Centre* Box 199 M.S. Badollet - Research Centre, Box 199 W.N. Reakes J.C. Kelleher
MHB/mb
MT06103
Johns-Manville Research Center
Report No. 441-405 Date September 28, 1956
Title: EVALUATION OF 5K2535M (REPROCESSED WASTE FIBER) IN HANDSHEETS
SUMMARY
, OCT 3 we I I
U
e- Williams
A sample of 5K2535M, reprocessed waste fiber, was submitted by the Asbestos Fibers Section for comparisons with 5K04 in paper handsheets. The results of the comparison were as follows:
Fiber
Fiber Freeness, ml. S.R. on 2 grams Basis Weight lbs per 100 sq ft Caliper, mils Mullen, psi Tensile lbs per in. Stretch, per cent Tear, grams Kerosene, per cent Curley Densometer sec per 100 cc
5KD4 694 6.3
15.9 11.2
6.6 0.8
109 53
124
5K2535M
591 6.3 16.3 10.5 5.9 0.6
105 53
188
The use of 5K2535M fiber in place of 504 gave a slower draining stock and a slightly weaker paper. If porosity was important in the paper, 5K2535 could not be substituted for 5^04
Contents: Summary
Approved by.
rd
cc C. F. Rassweiler, GH H. R. Berlin, DH A. L. Fowler, DH y E. R. Williams M. S. Badollet J. S. Parkinson File
MT06104
Blind Copy - R. G. Quinnf*T
Philadelphia* Pa. January 16* 1956
J. C. Kelleher - Aabeatoa
Scott Paper Company Cheater* Pennsylvania
At present subject has H)0# bag of 6 D AX 2494 M. They secured it with the purpose of evaluating In paper towels. As of 1-12-56 very little had been done along thia line. However* they did show me a paper towel containing 12% 6D. It was a grand piece of merchandise. It was soft and absorbent and had a very pleasing feel to the skin. However* at present* machine speeds it is not a desirable product - production-wise. They did tell me that they are revising their thinking and beginning to evaluate products producable at speed of 200 to 300 ft. /min. In this field asbestos has a place. They are also con sidering producing tissue without crepeing. Here also asbestos could find a place as one of objections raised against asbestos was its effect on crepeing. Hence - no crepeing - no trouble.
All personnel in technical development and research are well acquainted with the good and bad properties of asbestos and they believe that within the next year or two asbestos will become one of their standard raw materials. While it may not find a place in all presently produced products* they feel it will definitely go into some new products now under development.
We have spent five years of time and effort (plus many samples) on this ac
count. My personal belief is that it has been time and money well spent. We
have established that asbestos can be used in this industry. We have sold the
largest producer of tissue on the good properties of asbestos. Ws have one
of the largest research and development departments (devoted to paper products)
looking for possible uses of asbestos in that industry. Samples of paper pro
ducts have been produced on a lab scale containing asbestos and have shown
improved properties which have a definite retail customer appeal and (feel*
softness* absorbancy). These are good solid reasons why I believe that the
demand for asbestos in paper products will approach that which now exists for
asbestos in building products within the next ten years.
,
cc: W. N. Reakea File
MT06105
Johns-Manville
Research Center
------Ll ,!_
" '-J
Report No. 441-333 Date September 8, 1955
Title: ADDITION OF PROCESSED ASBESTOS TO CELLULOSE TISSUE FOR INCREASED SOFTNESS
SUMMARY
E. R. Williams
The addition of three per cent of refined, centricleaned 6DAX 2469M to wiping tissue increased the softness. The accompanying loss in sheet strength, low asbestos retention (56$), decreased stock drainage rate, and the presence of asbestos clots in the sheet indicate a need for changes in the fiber processing procedure. Evaluations of other fibers might also aid in the development of an asbestos fiber for tissue.
The possibilities of developing an acceptable fiber for this application are not promising due to the comparatively slow drainage properties of short flbered asbestos.
Contents: Summary, Introduction, Discussion, Conclusions and Recommendations, and Appendix,
Approved by:
R. Q. "Quinn
cc: C, F. Rassweiler, GH JL.C. Kelleher, Asbestos R. Williams J. S. Parkinson File (3)
7//. (1. Reported by:
M. C. Hutchins
MT06106
Chester, Pennsylvania E R WlLLlAMSf
Two bags of 6DAX2469 fiber were taken to Scott on Friday, June 17 and delivered to Messrs. Sparrow and Coppick of their Research Laboratory. The fiber was checked by the Asbestos Fiber Section and the McNett Classifications were as follows:
+ 14 + 28 +100 +200 -200
- 14.8 - 9.6 - 11.1 - 7.3 - 57.4
Air Analysis
Fiber - 53.4$ Dust - 29.5$ Rock - 17.1$
This fiber is higher in dust content with the specification of 53$ maximum suggested, and is somewhat lower in +14 mesh than the 17$ hoped for. The Scott people looked at the fiber under the microscope but made no comment.
The trial run made in the mill a month or two back was discussed briefly. It was established that
or
7
mm*
ai. LJ
UJ
(1) The paper did not crepe evenly.
o (2) Moisture content of the sheet was excessive necessitating extra
x:
drying load. (3) Retention of asbestos was low and was calculated to be in the 20 to
30$ range.
Tff
'>. w
(4) Asbestos performed its function of softening the tissue even at 2%f> to 3$ usage.
(5) Asbestos slowed the save-alls down due to high fines loss through the
fourdrinier wire.
.
There were no facts available as to the machine speed or f reeness with and without asbestos. Neither were the Scott men acquainted with the treatment ahead of the jiiper machine. They stated that a Jordan and a Dirtec were used but had no " ticulars. It is apparent that the trial was not followed too closely and was
lied in a half-hearted manner. Johns-Manville personnel should have an Dortunity to cooperate in such runs if we are to make progress. We don't know for sure whether the fiber was lost in important amounts at the Dirtec, whether it was ground too much or anything definite to use as a base for further suggestions.
In reference to points 1 and 2 above, it is likely that the excessive moisture reported may be responsible for the uneven, inadequate creping result.
The Scott men reported their laboratory investigations shewed that 3$ asbestos (Bauer ground AX2494M) dropped the stock freeness about 100 points Canadian Standard freeness. They operate at 450 c.c. We plan to check this action on their stock here.
The interest in asbestos fiber has dropped due to the failure of the last run. However, if we can give them a material that will not slow up either their machine or save-all operations, it would revive the project.
MT06107
-2-
A short discussion was held on the possible use of coagulants to offset the slowing action of asbestos. They have investigated such products as Separan and found they do not flocculate the cellulose fibers. It is likely, therefore, that such materials being outstandingly effective on asbestos would fit into the picture. We also will investigate this in our laboratory.
Coppick showed us the Bauer Cleaner and Refiner available for trials in their Research Laboratory. The cleaner is a 606 model and the refiner is a single disc laboratory sample grinder. With this setup, the chances of preparing a good sample of asbestos are not good. The plates have about 4" diameter working surface and in order to open up pencils the discs would have to be set up close resulting in the generation of fines. Coppick was aware of this and asked that we prepare four or five pounds on our equipment and supply it to him wet. This we agreed to do.
If Scott's story that 3% asbestos produces the softness increment desired is correct, I think we have a pretty good chance of working this application out to tueir satisfaction.
RGQ:ho
ccs H. G, Donovan, AFD, Philadelphia
J. S. Parkinson File - 411 C
Quinn
MT06108
JOHNS-MANVILLE
c4ibeitoi 3ibxe 3)iviiion
CUSTOMER CALL REPORT
4/1
Territory
_____________________________________________ Date
Name of Account. awn Hwr Cbm--r____________________________
Address____________ _______________________________________________________________
Names and titles of persons interviewed.
CkarlM Bos
Comments tWi f tf ft (Attk$ktQ w< m w Un/Si* 1--t ta iato ftllm.
falMagti Hayar4 uni hmm imUm
UlrtM MMiilaa.
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t. Mi
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__________
***** i****** to wmm Miftw cm%m% tort trymm Ju Ct <Wt tilaik
6. a-- 1-- 1 trtwlM m *r\m brt ihia wwilrt by lMfUN la tfHi______________________________________
Te Bwr liw^ m half am nil -- ttl Mm nil nfllV half *m #eke Mi Baif b.<. Pda twpiln traMla m wnmiwmai i* 1* nm mitniri --at at CBLmb Mil
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iwtett> MB--1-- la
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iaflalta 4--U1-- -- y*% 1. (^ch laf--tloa -- retention not i--lapa* -- yrtQ
Signed.
MT06109
JOHNS-MANVILLE c4il>eitol 3ibte division CUSTOMER CALL REPORT
TerritoryDate Name of Account_____________________________________________________ Address Names and titles of persons interviewed_______________________________
Comments_______________
n> iwltia -- b>
m tm
X --li life* x QaUa*s MMrta m tta
iwyiiiily
(f*m Ihatfl), 4aU a paptH prfTlM f
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MT06110
Signed. 1. 0,
Research Center January 6, 1955 File: 411
.
I
J. C. Kelleher, A.F.D., Montreal
Asbestos Fiber Scott Paper Company
Chester, Pa.
Mr. Donovan and the writer discussed the use of asbestos fiber in tissues yesterday with Messrs. Sparrow, Benz, and Medieros of Scott Research at Chester.
Harsh chemical pulps, made principally on the West Coast, introduce undesired properties in tissues. Scott Research has established that these can be overcome through the introduction of % asbestos fiber in the furnish. They found also that long, fine, fibers are more effective than short ones for the purpose. By long fibers they mean the plus 14 mesh McNett fraction. Beyond these points they have not fully developed any concrete information. Tonnages involved at 5% usage are estimated at 20,000 to 25,000 tons per annum.
( This project is active in their Research but it will require obviously three to six months at least before sufficient information is built up to support a recommendation for a commercial trial. It will be desirable to keep in close contact with Scott during this development because regular grades of fiber will not meet their needs and, if the use is to materialize, special fiber will have to be prepared for them.
Various aspects of the use of asbestos were discussed. These may be classified into (1) factors having a bearing on product quality, (2) considerations involved in manufacturing process, (3) possible problems in use, (4) cost. \
(1) Product Quality
Tissues must be free of specks of dark substances. The sheet must be no higher than 30, and preferably average around 8, on a TAPPI speck uount. This means that
there should be no more than this number per hundred square meters of paper. The magnetite in our fiber alone would make it very difficult to meet this requirement. The size of the particle is important. A 40 or 50 mesh speck would be readily apparent in the sheet, while something in the 200 to 300 mesh range probably could not be detected. However, there is another objection to such fines, namely, they reduce the brightness of the sheet.
The inclusion of excessive fines in the tissue results in dusting. There is a consumer resistance to dusty tissues.
Summarizing, an ideal fiber for this application should be substantially free of magnetite or dark granular material readily apparent in the tissue. It should be as white as possible, preferably in the range of 50 to 60 6.E. brightness. It should have a high +14 mesh fraction and this fiber must be well opened. Any pencil content would be harmful.
(2) Manufacturing Process
The pulps are shipped to main converting plants such as Detroit, Michigan; Waterville, Maine; and Chester, Pa. In the pulping process centrifugal cleaners are used and these would remove specks from the asbestos. It is understood that cleaners are not used ahead of the converting machines in the paper mills. It would involve a substantial investment to so equip the mills. Therefore, it may be more desirable
MT06111
Page No. 2
to add the asbestos to the chemical pulp in the puln mill and remove objectionable ingredients at this point. This, would involve doubling freight rates but still may be economically sound.
Some of the samples of fiber submitted were fractionated by Scott with the following results:
On 14
On 2?
On 48
Passed
AX2494M (6D Bauer ground) 5R21 AX2395M (7R Bauer ground)
5K04 Groundwood Pulp
1.8*
2.3 0
14.7 0
3.856 5.5 0.5
7.4 7 to 12
4.8* 5.6 1.7 5.7 25
90* 87 78 72 65
The data on groundwood pulp gives an upner limit on fines tolerance from an operating angle. The paper machines operate at 2500 ft/min. and they cannot tolerate reduction in drainage rates. Fines are the most important determinant in this and therefore a 65* limit of -4? mesh material is indicated.
The retention of stock on the fourdrinier wire is very low in their operation. Approximately 5056 goes through the wire. This is recirculated in the white water and the excess white water goes to the saveall system. The point was made that if the asbestos is too fine it will build up in the white water and will not be retained percentagewise in the sheet. Increasing concentration in the white water would then slow up the stock on the paper machine. Such action would build up only until an equilibrium point was reached. Facts of this type only could be determined through commercial operation.
The possible action of asbestos in the saveall system was touched on briefly. They use two different fiber recovery systems in series. The first units are filters (Waco) in which the water to be clarified is passed through a preformed web of tissue pulp. The second unit is a Bulkley-Dunton flotation saveall wherein the water containing very fine suspensoid - almost colloidal - is treated with a frothing agent which, due to infused air, causes the fines to float and enable them to be skimmed off. The question was asked whether asbestos would possibly interfere with either operation. In the case of the Waco, again excess asbestos fines is a potential slowing agent. However, the pulp fines also have very poor drainage qualities and our opinion is that asbestos would not be likely to be noticed in this stage. Lack
of knowledge of the flotation chemicals and procedures made it impossible to obtain anything tangible in this step. However, our experience with flotation chemicals in vacuum saveall operation indicates that recovery of the asbestos fines in this stage would be comparable with cellulose. It might be added that fillers, some of them silicates, are reclaimed along with pulps in this type of saveall equipment.
It is with pulps in this type of saveall equipment. It is believed that the saveall problems do not present a likely obstacle if the fines content is not excessive.
On refining of the fiber, beaters and jordans are available at the paper mills and disc refiners are used at the pulp mills. Here again the pulp mill equipment is more desirable as the disc refiner will generate less fines than either the beater or Jordan. A cushioning action may be obtained from chemical pulp in passing through the jordans ahead of the paper machine. This has been indicated in some of their
experimental work to date.
MT06112
* ci^c ii w s
The adhesiveness of the tissue sheet to the Yankee dryer on the paper machine is an important factor in creping. Whether this will be comparable to straight pulp sheets is yet to be found out. Good adhesion is desirable and our experience at Tilton is that asbestos should stick quite well to the chromium dryer drum surface.
The reduction of the jumbo rolls of tissue to small consumer rolls involves high
speed slitting operations. The question of wear and tear on the slitters was brought up,, It is our opinion that no difficulties should be encountered in this step as long as the fiber is free of magnetite and granular inclusions. Also the matter of health hazard connected with slitter dust in the mill was discussed. The present operation causes occasional nasal blocking and the possibility of silicosis develop ment from the dust must be satisfactorily resolved with their Industrial Relations Department. It was suggested that when the project is further along that their people contact our General Headquarters Industrial Relations Department for available information on the subject.
(3) Problems in Use
The main topic under this heading was the action of asbestos in septic systems. The fact that decomposition would not be likely could be used against their product. They have already encountered considerable sales resistance with their high wet strength tissues because they do not break up readily and may cause plugging of sanitary systems. There does not appear to be anything to do to asbestos to over come this obstacle. Whether or not it is a real or imaginary one appears to be an open question.
(4) Cost
There are a number of chemical softening agents which, Scott reported,will make a harsh pulp soft. These materials have several disadvantages, the chief ones being cost and greasiness of feel in sheets containing them. These materials cost 35 cents per pound and up. We were not informed as to the percentage required to get a soft sheet. However, it was indicated that asbestos at $93 per ton delivered would be more desirable cost-wise. This price is about the same as their chemical pulps cost them and as long as it is not exceeded, asbestos is in an acceptaole position.
The cost angle is further emphasized in connection with the manufacture of the pulp itself. It is possible to produce soft pulps from Western woods by lower yield cooking procedures. The use of such processes would increase costs and also lower output. Scott is in a position where they are having difficulty meeting sales requirements and production is several weeks behind.'
Nfy opinion in the overall is there is better than an even chance that this use can be developed either with clean fiber at the converting mill or with a suitable magnetite containing grade at the pulp-mill. I think it unlikely that an acceptable grade can be made to sell for a 6D price. I would suggest that the following specifications be discussed with those involved in asbestos fiber development:
1. Magnetite content less than 1$ and all below 100 mesh.
2. Same for rock content.
3. Fines minus 48 mesh - 65$ maximum.
4. No pencils. ^
5. Preferably 5 to 10$ of +14 mesh fine fiber.
**706113 J
Page No. 4
Scott is to work on the materials already supplied using a cleaner similar to that at the pulp mills. The AX2494M product looks best to them except for the high =48 fraction. I think it would be well to make sure full data are obtained on this and other materials supplied to them - otherwise trouble might develop getting back on the beam if duplication is requested. It is apparent that uniformity will be a permanent consideration in making this a volume outlet.
RGQsho cc; Mo Donovan, A.F.D., Fhila.
S. Collier, GH A. Bo Cummins M. S. Badollet E. R. Williams
rkinson C
MT06114
v-/ *
JQHNS-MANVILI.E research laboratories Manviile, New Jersey
Report No. 13-107 Problem 7-LP-Q04-1
Kerch 10, 1943
PREPARATION OF SPECIAL FIBRE FOR ASBESTOS TISSUE PAPERS
SUMMARY
A special grade of low dust content short fibre was prepared at the Mines in accordance with Report M-6N-12-133. Two bags of this fibre (designation AX-2019-M) were submitted for evaluation.
The color of the fibre was lighter than normal as a result of dust removal. The yield on washing averaged 39^, representing an appreciable increase over the 15-25jl usually obtained with 6D04 fibre. Much of this increase, however, was in the form of rock, the percentage of which was s6 high that it was not feasible to settle it out of the fibrous suspension in the washer. The washed fibre could not be used in thin paper production be cause of this high rock content.
Microscopic examination of the washed fiber showed numerous, short stubby pencils. It is difficult to fiberiae such material. In paper these parti cles cause low strength as they are difficult to bind together.
M-M ^ WWW ajiji
an n.
3 This report consists of Summary sheet only.
APPROVED BY
V
emr
f ' < R.
cc--Dr. C. F. Rassweiler Mr. H. K. Sherry Mr. H. S. Deeley Mr. IK. N. Reakes Mr. M. S. Badollet Mr. E. R. Williams Mr. G. B. Brown
*-.r REPORT BY t' e;v / / r' / X H,
h. F. CONNOLLY'
- Vice President
- GHQ.
- Vice President
- Asbestos
- Industrial Engineering - Asbestos
Fibre Development
- Asbestos
- Research Laboratories - Manviile
- Research Manager
- Manviile
- Research Laboratories - Manviile
MT06115
A.F.D. A8BIST08
lUrchia, 1944
H.A4olseiair - Box 270, H.Y*
f la< <4
* & ^ '4 A81I8T0S FOB FACIAL,! IS SOI Taar letter Mcr 13/44
/ y
Other posslbllltlas ere the Paperbestes seriee aa4 the AX2842-M except for high alaus 200 aesh MeMatt fines.
eviftriara teit 4ata for AX2Sfl-if ex4 AX2930-tT Is'
i *
attaches* 8taller test 4ete for the Paperbestes fibres Is given la Sales Bulletin 8>23S. (See also 8-234 for pricing aa4^. f^rj^jp^. ^yailab 1111j) *
WhilpjLt it, elp^M eertela that so14 eleea up, or Savelop, a shorter gr#4e,, la the $120-140 price raaga, It voul4 take conal4erabls,FLbre Developaant wprk, oa equlpaeat which Xp sehe4ale4 e^, fall pro4actloa capacity for the aext couple'of
l.-o
Year suggest lea of loeklag at the AX2930-M first, to see If
this sort of fibre li saltable, Is e goo4 eae, following vhlch
ve 'VllJ.'.be aeet willing to 41 soapa* a shorter gra4e
,
Year requisition Is golag forvar4 an4 you alii be receiving the aeaplee shortly.
V , > , A y ..V.TUjiU ;
..'. v
ai;
i .aj ] vo * : DLM/J4 Enel.
cc: B.C. Qulan - Man. Dosoram - Max
D.L. xomos
MT06116
Jll lltll!
PIbi 4 Mik m %*
" 10 " 20
" 33 " *3
Faa
" "
tt M
Svrfaca Araas
J-M MeOattt
?1B n M Of
Mlaua
14 aaak
28 H 100 H 200 " 200 "
CaloTi
Q.A.M.A. Cr4at
Saapla XaY:
AX2S02-H
x ntaiM4
0*3 32.0 38.7
7.2 0.5 1.3
22.300 ca2/sa
0.3X 2.1 17.0 8.9 71.3
03.3
all
9535
AX2930-H X lt>l<4
40.0 20.2 10.0
0.0 0.2 0.8
24.400 cai3/ga
1.5X 5.3 40.4 10.1 42.7
74.5
all
989
MT06117
JOHNS-MANYIILE RESEARCH AND ENGINEERING CENTER
Memorandum M411-298 Date June 3> 19&3
J. M. CONFIDENTIAJ N o t fo r general d istrib u tio n o r republication.
VISITS TO TEE SCOTT PAPER COMPART AND QUALITY PAINT8, INC., PHILADELPHIA, PENNSYLVANIA.
On May 10 the vriter accompanied "by J. E. Connor visited the Scott Paper Company for the purpose of discussing asbestos fiber in paper products, principally, tissue and toweling applications where softness and absorptivity are of primary importance. Those persons interviewed were:
Mr. Earl Fox, Information Specialist Mr. Charles Hurley, Research Engineer
The writer first explained that recent advances in milling technology has enabled Johns-Manville to produce cleaner, grit free fibers for the paper industry. Four >, of these products, Paperbestos #1, AX2958M, AX2950M, and AX2942M were presented to Scott along with handsheets made from the material and the test results of both the fiber and paper.
Mr. Fox and Mr. Hurley closely examined the fiber samples and handsheets and then stated that both the AX295&M and AX2950M interested them. Mr. Hurley ashed if it would be possible to remove most of the +4 mesh (McNett value) material from the AX2958M as it would form fiber clots in his system. He also asked if the -200 mesh (McNett value) material could be lowered. In their words, the ideal fiber for them would contain at least 90 per cent minus 4 plus 200 mesh (McNett values) material and be free of all grit and pieces of crude.
I was agreed that the writer would supply ScOtt with five pounds each of AX295&M and AX2950M. Additional work will be done on the kA in an attempt to lower both the +4 and -200 mesh fractions. If such a material can be made, a small sample will also be forwarded to Scott for evaluation.
J Quality Paints - Mr. Ben Lipson
Quality is presently evaluating our 7RF1 in a Joint filler application. Mr. Lipson did not appear to know what fiber properties were desirable for this application but agreed to evaluate a large batch using JM 7HF1. J. E. Connor will supply Mr. Lipson with 100 pounds of JM 7RF1- Quality is presently using Cary 7RF9
JP cc: N. V. Hendry, Asbestos
D. L. Monroe, Asbestos J. E. Conuor, Philadelphia C. F. Rassweiler, GH A. C. Smith L. R. Blair W. C. Streib' J. W. Axelson H. G. Donovan V. E. Read Library (3)
(j6. 6JL
V. E. Read
MT06118
SEP i 1 1;rsr a,4 .i
. r'
.
v
A.F.D. AS3ETTCS
Geptvntar 6th, 1359 f
/
H. A. Boisslair - H.Y. 280 J. G. Batts-soy - Philadelphia
u V. Harte " voland .V. T. Partridge - Chicago F. Vf. Rodican - Houston C. tf. rfoitzel - San Francisco H. G. Donovan - Hanvilla Res. J. Q. Tries - Kanville ResJ. ft. in. Hutcheson
C. A. Greenlay
/
Production of p2Cl Typs Fibro
'.to have not been successful to this date in producing a 201 type fibre, suitable
to the paper industry, which we might sol 1 in ;> range of ----Ice from '3150 to $160
per ton. Due to the lack of success attained we now are deferring this project
to seme probable future title and hence we are not in a position to supply this
type of fibre.
"
.'to will advise those customers arc unable to supply.
hava placed orders for 301 type fibro that we
Fibre 301 has no connection with our ability to produce Plastibest 30 at a quote! price of 17$ per pound. Although there are difficulties involved in tha product!--) of this latter grade due to operating difficulties with the Russum cleaner, we are reasonably confident that v;e can produce and sell Plastibest 30 as required at l?.*. per pound.
A second reason for deferring the production tests or. /&Q1 type fibre, is the present shortage of Group 7 feed required for the production of 301. At the V moment, we are not able ton a five cay week basis to produce enough Group 7 to satisfy demand and our inventory is being reduced in order to satisfy full requirements, '.'to are unable to operate cr. a six day week basis due to the existiu high inventories of Group 4 and cur inability to sell as much Group 4 33 we would produce cn 2 six day week basis.
In view of tha shortage of Group 7 feed it is self-evident that wo should not pros: to encourage the use of a 301 type fibre for paper v;hich would further deplete cuv Group 7 feed and which, upon close examination, would not return us a profit.
Possibly due to changes in milling technology and knowledge and future availabilV
of Group 7 feed, wo may reopen the question of producing 3 special fibre for pape:
low-sver, until rther notice
fibre will net be available for this use.
u ;h/c?.
v-', S'
/ 2 <7 //>07
IflKY
MT06119
Research Center
July 27, 1959
J. Q. Trice
File: 411-4.12 411-4.9
RECEIVED
G- B. D.ccv/N
Special Fibers for Plastics
and Tissues ^
JUL 30 1959
In the past fev weeks there has been wide-spread confusion as to the official designations for these special fibers. We have reviewed the records and have unscrambled these numbers as follows: Those designations listed in the first column are the ones which should be used and those listed in the last column should not be used.
Official Designation
Original Feed
Incorrect Designations
Plastibest 10
4T28
971, AF #971, Asbestos Plastic Fiber No. 1
Plastibest 20
6020
981, AF #98l. Asbestos Plastic Fiber No. 2
Plastibest 30
6d20 & 7R06
101, 101-1, AF #101-1, Golden Fleece
Paper fiber #301
O)20 & 7R06
101, 101-I,AF #101-1, Golden Fleece
At various times we have noted the number 101 or 101-1 referred to as a paper fiber. It can be seen from the above table that originally the 101 fiber was a mixture of 6020 and 7R06. As near as can be determined, the designation 101 as used today appears to refer to a special cleaned fiber which was made from an original feed of 7R06 only. Since our records do not show the 101 fiber to be made from 7R06, it would be wise to avoid the use of this number. We believe:
1. That this fiber is not a standard fiber, 2. That if it becomes a standard fiber it should be given another
number and not the 101 number.
We hope the above table has clarified what we believe to be the official designations for the special fibers for plastics and tissues. In summary,
we believe that the designations listed under "Official Designation" should be used for the subject fibers and that the designations marked under the column "Incorrect Designations" should not be used.
fap cc: (See other side)
A. P. Gouveia
MT06120
K. V. Lindell, Asbestos H W. Hentry, Asbestos D. L. Monroe, Asbestos M. D. Dunn, Asbestos J. 0. Eby, Asbestos C. A. Greenlay, Asbestos V. C. Lindsay, Asbestos G. B. Brown H. G. Donovan J. Dee Attention: H. T. Crouch File:
M. 8. Badollet Cbrooo
MT06121
Johns-Manville Research Center
Report No. 4H-237-S1
Date
November 7, 1958
X
Title: CLEANED ASBESTOS SHORTS FOR USE IN GOLDEN FLEECE TISSUE PAPER.
Project No. 9
XX"!'
SUMMARY
: .
X
rr F?. WILLIAM--
The Golden Fleece Company was satisfied with the second lot of cleaned asbestos shorts and was willing to continue experimenting with a third lot of fiber for use in their tissue paper.
In preparing this third batch in the pilot model Russum cleaner several different feed fibers were investigated in place of the cleaner-rejects used in the first two runs. These were 7R06, 7F04, and blends of 7R06 with 6D20. The latter two were satisfactory, but 7R06 produced a product deficient in +14 mesh fiber. However, the bulk of the fiber for Golden Fleece was made from cleaned 7R06 by blending cleaned 6D20 with it, which raised the +14 mesh fraction to 4.4 per cent. About 250 lb of fiber resembling a high 5D with 30.5 per cent -200 mesh fines was shipped to Golden Fleece and was judged satisfactory by them.
Based on the three acceptable lots of fiber prepared so far for tissue paper, the following tentative McNett specifications are recommended:
Feed Product
+14M %
1.0 - 2.5 4 - 12
+100M Cum %
10 - 16 50 - 60
-200M
%
80 max 28 - 31
These tests showed the feed specifications were met by a blend of 30 per cent 6D20, 70 per cent 7R06,which additionally produced the highest recovery (20 per cent). In production cleaning, however, a graded fiber would not be used and controls
would be necessary to keep the feed near the upper limit of the specification for optimum efficiency of cleaning.
Contents: Summary, Introduction, Discussion, Conclusions and Recommendations.
Approved by.
M. S. Badollet
Reported by.
e P'U-JL--
R. P. Fowler
fap cc: C. F. Rassweiler, GH (S)
C. F. Rassweiler, Attn: H. S. Allen, GH
S. Collier, GH K. V, Lindell, Asbestos
Attn: H. S. Deeley J. C, Kelleher, Asbestos M. D. Dunn, Asbestos J. 0, Eby, Asbestos C. A. Greenlay, Asbestos
E. R. Williams (2+S) G. B. Brown J. S. Parkinson R. G. Quinn R. P. F owler File:
J. Q. Trice Library (5) Chrono
MT06122
Notebook No. 1128, pp 96-99
File 411.4-9
H/l ~ /
Oetobar 24# 195*
I. Q. Donovan* 9aa FTaaaiaoa
Thaaia> nleanart Tiber Toor Maaorewhai 10/16/5*
This will answer jovr crsestlono la tha abase --aarandi.
Filai 411.4-9
RECEIVED G. B. BROWN
OCT 2 7 1958
Iks total iroo amtit of o ejuple of Qoldai Ileooe type fltor wi abowt 2.7
por east erpreeaed m 10, ao^trtd with 3.7 par east Fa far atondard 472*. Dm aapatU rating woo also lower at 2.7 against 5*9 for 472*.
A priee ar prloa range haa not ba established. Sami qweetlone hare jat to ha readied regarding awailabla faad* prajeetod daaend, prodsotlon ooeta* ato.
the only ladieatlon that oan ho aafalj glraa la that a Ihiaw nlaaaad fiber suitable for sea la tlessoo sill aaat ptrobahly base to ha la tha nolghbarhood of $150 par torn ar loos* to ba oonpotLtlie with wood palps seed.
A tFplod Mdbtt so a Baopla of Huaa-- fiber ssod at tha Golden Flaaaa XL11 raa as followsi
dAM 6$
42*M 7*
dOON 40$
4200M 17$
-2CCM 30$
Earosaas Abaorptloa
Standard 412* - 122 as Qoldaa flaaaa tna - 223 as
kr tha Q. 8. toot this partloolar fiber graded slaso to a 42.
As a aattor of latoroot wa shoali polat eat that tha tinswe-typo flbar Area too Baaem aloaaor is not tha only grade that eoa and will eveatoally ba prodnoad.
Also* too final pradaot ar grade free the aleaaar will dapaad an toe things! tha
faad* and the degree of eloaalag. fbr laataaoo* starting with 7106 and redsalng tha -200 sash fiaoo to 30 par east wpgradoo this to a 42.
Bafarrlag to J. C. bUdur'a letter to no of Oetobar 6* a flooso typo flbar will be east to you whan the next ran la
i* dna to preaowre of priority prejeeto.
of Golden This will not
fap
is 2. G. lallabor* 4abaatoo
I. V. Btodvy* Asbestos Q. B.
yuo>
2. Q. Tries M. 3. Badollot Chrasa
M. V. MT06123
mmik.
I. 0. Doamo, 8aa htadaw
AaWat> la fllMN
Wnwnry of Loot Mai at Qaida*
Pradaat iarcoltadt Ptalal Him l^pa Aabaataa usodi tom aloanad (abort) fibar Frawtaf> aaai: 5.2 par aaat Papar aaahina apaait 890 ft par ala* gfdlrapwlpar aapaollpt 2500 lb Staaiti Baaltcoueba palp and atarab aiaisf
Par aaaxt aabaataa ratottn 1b ahaott 85.2 Vaifht af ataal. tlaaoat 17.9 fa/ao m Waii^bt af aabaatoa tiaaroai 18.4 pyaq Far oast arapa atoad, tlaaaai $U4 Par aaat arapa aabastoa tlaaaat 29*8
Skifc 2b&bu Bedim
toaaarob Oaatar Saptaabar 17, 1958
Pilot 411.V9
DECEIVED g. e. rnc'.s;N
'M.s iq^g
Bagvlar ILai Aabaatoa T1
970 120 650 140
Rmarkat Tha salna of toaaoa aloanad aabaataa la tiaaoaa la primarily ona af
fap oat a. b.
Pilot
J. Qo trlaa
X. 8. Barlallat Chrona
M. V. Saaldnrat
MT06124
0 l< Bmn --- i M D. Dunn, Asbestos
j. o* iby, a*boa tee 0* A. Qreenlay, Asbestos
1* P* Zbvler
HI** J. Q. fries K 0. Badollet
dor--
/
I. 8. Dooley, Asbestos
/
Tissue Paper liber
Priority Projoot 86. 9
Research Center Jhly 0, 1950
Pilot 411.4-9 RECEIVED G. B. BROWN
JUL 9 1958
It appears that Toy shorty oloaa aaboatea fiber oan bo used sstiefaetorlly
in tisane popor. This potential narkst la oo largo that a too a snail portioo of it oonld bo oxtrenoly profitablo, proTiding only that anoh a fiber can bo ooonoaipally produced.
TWo lota of oloanod flbor hayo boon proparod in tho Rnasrun cleaner for trial at tho Golden lloooa Qoapany (Reporta 411-227 and 411-237) naing rojocta from protioua oloaning of 6D20. Hoverer, it la fait that othar food fiboro should bo inraatigatody in oaao eloanor-rojoota should bo found to bo unsatisfactory, lnsuffioiont in quantitTy or unareliable.
Zt appoara fro* tho two trials nontlonod aboto that tho length of both tho food and product fibers la Tory critical. A tontatiTO Molott specification far both fibers is suggoatod belowt
414 nosh
oun.4l00 noah -200 noah
1.0 - 1.5?
9? nin 00? non
tV-Vl'A
5-12? 50 - 55? 20-31?
Of proaontly produced group 7 fibersy 7R04 soana to sons closest to tho food ape dfication, and ia olaAlar in other teat properties aa wall* lewatery
oonaidorablo vork is aohodnlod to detarairo pooitiToly whether 7R06 is aatie-
faotory and tho boat operating oonditioaa for oloaning it.
This vork ia awaiting tho purchase of another fine noah screen, which also anot
bo eraluated.
T
The eeennalea of oloaning ahorto for tisauo popor baa yet to bo doternlnody
but it it aboolutoly dependent upon obtaining tho food fibor at aero or a Tory aoadnal ooot per ton. ftMovarlee In thie work ore Tory low, averaginf lota than 15 per osnt, which autonatioally inorooaoo tho cost of tho fiber soToafold. h additiont low roooTerioo and low food rates result in a fairly high operating coot per ten of product. It ia essential, therefore, that the food bo notarial such as tho byproduct rejects fTo* other aleaning operations or surplus group 7 fiboro in order not to exceed tho aooeptable market prioe of
0150 per ten. Cen you supply no with inforation as to whether a long-range surplus of 7R06 night reasonably bo expected?
Zt mj bo possible to use other types of food by, perhaps, blending two fibers or prtproossaisg then, which will ba brought out in tha proposed investi
gation. HoveTor, 7S06 aeons aatlsfactory fron present information, and knowing its projected OTailabllity will help us In keeping our thinking atraight.
R. P. Ptovler
MT06125
Johns-Manville Research Center
Report No. 441 -Int-476 Date May 28, 1958
Title: ASH OF DUST FROM CREPE PAPER - Composition Identification
Requested by: M. C. Hutchins FD-27
Reason for Request
.
oo
To determine if ash from slitter and bar dust collected during a run orofacial tissue containing asbestos is from alloy creping doctor blades or from asbestos which may be preferentially pulled out of tissue.
Material Submitted
Sample Ident. No. Pl-3081
Laboratory Index No. A69-99-1
________________ Description Ash (1800F) of dust collected May 13, 1958, during a run at the Golden Fleece Paper Mill, Greenwich, N.Y.
Method of Analysis The sample was examined by X-ray diffraction and emission spectrography.
Results of Analysis
X-ray Diffraction
X-ray No.
Sample
________ Results
1349-127-1
Ash (1800F)
Mica
"Forsterite
' Quartz
"Chrysotile fiber converts to forsterite upon ignition.
Soectroeraphic
Ma.ior High Magnesium Silicon
Minor Aluminum Iron Potassium
Small Titanium Calcium
Sodium Copper
Trace Nickel Manganese Chromium Barium
The presence of forsterite in the ash, as found by X-ray diffraction, indicates that chrysotile fiber was present in the dust before ignition. Due to the small amount of copper found in the ash along with lesser amounts of other metals, it would appear that the alloy creping doctor blades contributed very little to the ash content of the dust. The dust ash is essentially asbestos, mica and quartz.
cc: E. R. Williams (2)
A. B. Cummins J. S. Parkins? R. G. Quinn' M. C. Hutchins
Notebook No, 1566, p 39
(7241)
File 441(6)
uK
Paccar* Coatar Joaaory 21, 1998
Tllai 4110-9
J. 0.
trtwtM
' 3 _3 E I v :-'i; G. 3. P3;, ;i\!
Staple of flbar for flaaao Baa
FNjHt Mo. 9
lean 1/3/58
Vo ro owMllog 70m to4ijr lf-lh oflo of tho fiber balag evaluated at
Ooldea fleeea. Ibis fiber wa aode ap hgr growing with tho Boaaiai looser oa 100M ooreono tho -40N oar00a dropa and begbeaae dost from tho cleaning of 6020 flbar. Dm data oa thia fiber ara cowered ia oar
Soport la. dll-227 of idiloh joa hava a eepp, hat briefly tho Molott
;
9U
92.0
2t.O
loa aill boto that thaao aro tho aalaaa daw 1b X. V. HaoftEharat'a lottor of W5I. Iranor, hla lattor iadioatoa tho boliaf that thia flbar aaa pradaaoi by aloanlng 0. Aa botod above, It la proiaaad tgr riaiarln tha dropa flea tho previewa oloaalag of 60.
Tho *------- 0Bd grow* toatf Iddah vaa covered ty *. P. Vbvler'a lattor of 12/3Q/97 aaa aoat to pa haaad aa tha andoratpaling that yea ulahad a people of aoah a abort flbar. BMloea tharo ia aoea partiaolar lataroat la awk a flbar, aa aaald Boggart that yoe dHaaard thia awple.
Ploaaa lot aa haaa jaar thoa^ta ob tha aaahar and also of aaaplaa that aaald require to dlaaaaa thia farther with other tlaaaa aoanfhatarora.
JQTtdvp
001 V. a. Saakea, Aahaatoa N. V, m aCarrot, Aabcctoo O. B. Broaa <--------------M. 8. Badollet
Trlee
MT06127
/i--i--'C
/A . $/>
_</ . ^ - "'
.u
A*FD ASBESTOS January 2nd* 1996
J Q* Trie#, aaaearte Center* Manvllle
Cleaned end around 6D20
We have Juot noted Mr* Feeler4* letter of noember 20lk end the texleee step* through which the Rusaiei eleened fibre eee pet before the eawplae were oubnitted to oe*
We believe it would be deeixeble before we tend out three smploo to fit down with you again and doeldo Juat what our objeetlvee ere end whet ample* thould be autaitted*
At flret 9lanee we feel teat we ehould have the notorial for aubateeion to tee tiaeue paper aanufaetwrera* This eight net bee* to be a produet teleh he* been MUuepwlwerired la addition to the four p*a**f*e through the ihteem Cleaner*
Secondly* wo would probably want a shorter aero refined fibre tinllar to tee easpl* deoeribed by hr* Peeler for eubnleeien to realmote for apeeial ueee*
1 believe it would be well to try to atari owl with a definite policy in thia natter so as to avoid a* Mite confusion aa peaalble with respect to the nuaber of aaepiee sebeltted*
To give you an ldaa of how thia shapaa pin attaching hereto a copy of Mr* BiackhuraVs neaerandui of January 2nd end ala* a eopy of a letter fxm Hr* Partridge Indicating how feat the a in tee field want Infatuation aa aeon aa they hear there ia souething new in the effing*
I hope to aee you January 16th* when we way have an opportunity to go over thia* auong other eattera*
JCX/a Attc'd
J* C* KBLLEHBS
00* Q*B Brown* Reaearte Canter* Manviild^T""^^
MS* BadoUtt* Research Canter* ManviUa *.*. Reake* mji* Blaekhurst
MT06128
A.F.D. Asbestos January 2 1958
MEMORANDUM TOl J. C. Kelleher % FROM* M. W* Blackhurst
SUBJECT* Recleaned 6D Via Russua Cleaner R* P* Fowler's letter Deeenber 20th
The settle of Russua cleaned 6D being sent,here by R,. Fowle^ ami described in his letter is sooewhat different than the Ipeclficatlbn
set up by Research,,for use in tissues and generally agreed upon* and the arterial used In the Golden Fleece trial, .Sere is seoaparitoiu
mi ; ; . ; ,
vm
+ 14 aesh
WBU.a 100.aesh-
- - 200 aesh
., Sfitfia-
Golden paacd'
15 to 20*
9*4*
in*
1
!
i w*l*
52*
.
;r
Mtav* ?danTt
10*2 not .given ra:f,4w *
This specificaitlon and the material uied in the Golden Fleece trial'
was aade. from.6Q which,had.been passed through the Russua cleaner four
tlaes Xn -addition, to this .the latest saaple has been ettffdhedand
micropulverized. - -- .............
... - `;
'*
We originally estiaated that a price for a suitable tissue fibre aust be in the $100 to $150 per ton range to be competitive, with cellulose wood pulp* Judging by recent correspondence this fact `is being overlooked
In your aeao to oe of Deceaber 2nd you mention probably prices for this aatertsl of $200,te.$300.per tan. It is ay opinion that this would be far la excassof a price acceptable to the tissue industry*
To ay knowledge a probable cost and selling price for this cleaned tissue fibre has not been estiaated except for one or two wild guesses*
incidentally, wa have not vet had a reply fxoa GB* Brown to your letter of October 28th~regarding the advisability of a aeeting with Scott Paper Coopany*
MWB/ab
M. N. BLACKHURST
MT06129
0 P Y Chicago District
12/18/57
J* C KELLEHER - ASBESTOS 1500
BEVERIDGE PAPER COMPANY My letter of Sept* 17 Mauric Blackhurst's lsttor Sept* 25
No aro glad to hear that it may bo possible to submit saoqplos of this specially clean fibre to the paper industries in this territory in the very near future* We would like to submit at least five lbs* samples initially to Marathon Corp* Kimberly-Clark* and Charmin paper Mills in the Wisconsin area*
Do we have any Information on the price range of the fibre? Can we forecast when it may be available consortially and will we be in a position to ship in quantities from six to twelve carloads per year?
When sending requisitions for the above samples what grade designation should we refer to and how soon can we get samples for these customers?
DPthh
ce< W.N, Rekkes - Asbestos 1500 Maurice Blackhurst " " File
DON PARTRIDGE
MT06130
V
J. 0. Ksllahsr, Asbsatsa
liiwri Cantnr Deoanbar 20, 1997
msi 411
Vs ara sanding you today five poods of cleaned and grooad 6020 fiber which yon requested during tha seating held at hasearch la Bosaabar.
The original 6020 feed was passed through tha Bassos fiber olasasr four tinea, reducing the flaas to 14*7 par oast, with a 414 aesh coataot of 46.0 par cant. Recovery cf elaanad product was about 13 par cant. Uhls claan fiber was screened and aspirated to ronove rode, and than was ground la a laboratory MLkropulvurlsor. Feed rata for this operation was only about one pound par hour* Tha 414 nesh MsXett fraction was radaoad to 10*2 par oaat and tha flnsa parasntsga laoraaaad to 49.1*
The protect was given an idantlfiaatloa rnnshar of CX-10.
B* P. Powlar
fsp
Q B hi J. Q. Tri< M. 8. Badollat ohroao
MT06131
/'
\ ./
Asbestos cf bre CDtvtston
Asbestos Fibre New Uses Program
Project No.^0* Report No. Interim II
ewco. isee
Recently the asbestos fibre section of Research prepared a batch of air cleaned fibre close to the specifications for an ideal tissue fibre* This was 6020 rejects given several passes through the experi mental Russum cleaner*
With this batch of air cleaned fibre, a trial was made at Golden Fleece Mills on a Yankee cylinder type machine* The addition of fibre necessitated decreased water usage in the stock to maintain sheet weight, otherwise operating conditions were normal*
Analysis of the furnish indicated 2*00 percent asbestos* The sheet was found to contain 1*56 percent asbestos, so the retention was 7b per* cent* All operators rated the tissue containing asbestos as softer than regular* Laboratory tests showed it to be 17*5 percent softer in machine direction and 37 percent softer in cross direction. The addition of asbestos closed up the sheet and improved formation*
Since this experimental run was made on August 29, 1957, the Mill Manager has for reasons unknown to us, left the Golden Fleece Co* Unfortunately, his successor does not appear to share his enthusiasm over the use of asbestos* He feels that little can be gained by the addition of asbestos as most of it is lost as dust before the wrapping roll*
It is felt that his attitude towards the former manager and his work has a definite Influence on his comments* However, he has agreed to make another trial run within the next month* A further report will be issued when results of this trial are known*
MAURICE W, BLACXHURST
cc- K.V. Undell
CJP. Rassweiler - Box 91, GHQ
.
E.R. Williams - Research Centre, Box 159
'
G.B. Brown - Research Centre, Box 159
J.Q* Trice - Research Centre, Box 199
M.S. Badollot - Research Centre, Bex 159
J.C. Kelleher
W.N. Reakes
MfB/ab
MT06132
Johm-Manville Research Center
Report No. Date
411-227 October 4, 1957
Title: dANED SHORT FIBER FOR USE IN TISSUE PAPER AT GOUEl^^^(g j
PLANT
SUMMARI
G. B. BBO'.VN OCT 10 1957
At the request of the Paper Section Idle Russum cleaner equipped with 100 mesh screens was operated to recover 264 pounds of a short clean fiber which was sent to the GOlden Fleece Company for a plant test. The feed used was drops and baghouse material collected from previous cleaning operations on 61120 when the cleaner
was equipped with 40 mesh screens.
The results of the tissue paper test has been reported by Mr. R. G. Quinn of the Paper Section In Report No. 441-394 31 and shows that tissue paper can be made containing asbestos fiber.
This report gives the properties of the clean short fiber and shows that it only contained a maximum of 30 per cent of fines -200 mesh and that it graded a 4Z.
Contents: Summary, Introduction, Experimental Operation, and Conclusions.
Approved_ M. S. Badollet
Reported by
R. B. Frisbamth
cc: C. F. R&ssweiler, GHQ (S) C. F. Rassweiler, , Attn: H. S. Allen, GHQ (C) S. Collier, GHQ K. V. Lindell, Asbestos J. C. Kelieher. Asbestos ft. CE. Quinn J. S. Parkinson E. R. Williams (2-C 1-S)
Notebook 1138
Pages 44, 49*
MT06133
File 411
mR *519S7
A.F.D., Asbestos March 12, 1957 (Diet. 3-10-57)
R.G. Quinn - Research Crown Zellerbach Camas, Wisconsin
We are attaching herewith a copy of our H.G. Donovan's report covering his call on the above customer. We are passing this information on to you to keep you advised on the subject and for any comment that you care to make.
W.N. REAKES cc - G.B. Brown - Research WNR/mb
t.
'4/
MT06134
COPY
Canadian Johns-Manville Asbestos limited
CUSTOMER CALL REPORT
TerritoryWest CoastDate V7/57
Name of AccountCrown Zellerbach AddressCamas, Wisconsin Names and titles of persons interviewed CW Davidson, Plant Technical Director} Chris Yang, Research Chemist: Joe Barrett, Chemist; Jim McCort has been replaced
" " by Davidson. Comments Results from use of asbestos in tissue (hand sheets) - (pulp made in Waring blender - 10 minutes mixing time) show no advantage in using asbestos.
This is a 50& hardwood furnish. 1. Oil absorption lower with asbestos. Loss in T.S. 2. Loss in brightness -fr point for each % of asbestos present, 3. A little improvement in surface softness but not enough to warrant using. 4. Lower water absorption with asbestos. They are testing asbestos in hand sheets on toweling using soft wood . This may show improved oil absorption. They told me that hard wood pulp had exceptionally high oil absorption while soft wood has low oil absorption. I'll follow.
Results of tests on hand sheets attached.
FORM AFD-2A
753,
MT06135
(Signed) H.G. Donovan Signed
Canadian Johns-Manville Asbestos limited
CUSTOMER CALL REPORT
TerritoryDate \/l/bl Name of Account______________ Crown Zellerbach____________________________________ Address__________________________________________________________________________________ Names and titles of persons interviewed________________ :________________________________
Comments A - In no case was wet strenqth resin added to furnish.
Tensile Strenqth Tests in oz./^' strip
Asb. -12L
_22L
_L
1Q2L
7K05
7.9 8.3
8.0
7.0
5.8
7D04
8.0 7.6
6.7
8.2
5.9
7D24
6.2 7.6
5.1
6.0
5.1
5K04
8.0 _____ 7.5____ ______ 6,4____
8.2
5.7
Canadian
Freeness
7D24
660 635
500
575
455
5K04
676 598
560
528
403
7K05
663 625
585
560
518
7D04
690 638
593
570
491
Oil Absorption % increase in
fgHjlUe flUBf------------------------------------------------------------------------------- --------------- -----------------------floating off surplus
5K04 7D24 7K05
95.5 97.1 93.4
95.5 95.4 94.4
7QQ4__________.22*5_____ 94.8
90.6 90.3 90.0
91.4 92.6 90.0
____ 96*5_____ _____ 20*5_____
89.7_______________ 90.0 88.4
88*1_______________
FORM AF0-2A
753*
Signed.
MT06136
Canadian Johns-Manville Asbestos limited
CUSTOMER CALL REPORT
TerritoryDate 1/7/57
Name of Account
Crown Zellerbach
Address__________________________________________________________________^______________ Names and titles of persons interviewed________________________________________________
Comments
Asbestos 7D24 5K04 7K05 7D04
Water absorption - 0.1 cc H-0 Drop Test___ z
Measure time in seconth for E,0 to be absorbed.
0* l 2* 4%
5.5
4.6 .
5.6
7.4
7.7
9.8
12.8 ,
16.0
11.4
7.7
8.0 <
10.3
7.7 9.0 9.7 14.9
,
lCSt. 23.1 63.0 21.6 29.2
Formula on toweling is 50% ground wood - 50% unbleached sulfite*
FORM AFD-2A
7sa
Signed.
MT06137
SALES PRODUCT REQUEST No. AFD-36-1
This fora is to be used for requesting development of new products or changes in existing products. Pre pare in quintupllc&te and send four copies to the office of the Vice President for Research and Development,
I tew 1, 3, 4. 5, 6 and 7 are to be filled out by the person originating this request. The Director of the Research Center shall act upon this request as provided in the President's Bulletin No. 19-360 or shall arrange for the transfer of this reauest to the office of the Division Production nanager.
If work is to be undertaken to satisfy this request, the organization to which the work is assigned will fill out the reverse side of this fora, sending one copy to the originating source, one copy to the office of the Vice-President for Research and Development, and one copy to the Director. Research Center.
The subaission or approval of this request does not represent authorization for expenditure of funds, unless such expenditure is approved In accordance with present procedure.
1. Date . ^aetswber 29. 1956
_____ .2. ODirector, Research Center
Title. Asbestos Fib- Fat Tlawaw Bapaw QPassed on to:
,.
RiC-lVED
'-.OCT 11956
3. Description ofT*ropoaal:
To develop t satisfactory fibre for no* in ti*M jflspeis
c. F. RASSWuiiR
4. Detailed specification of requirements, including physical and chemical properties, and approximate max luma allowable plant cost:
To develop a relatively short fibre with sufficient fibrous content ard low finee with a suitable degree of opeoneee to give deeirad fibre retention and porfozaonoe.
Such e fibre le deeeribed in a* S; BadolXWt't natenrendae ef Auyitt 10th -- File 411, which hae been siawaarlsed as per copy attached.
A rtfdewnJitloii to develop such e fibre la also tsado in ft. S. Quinn's report
Jfo441-9M. = - -
- --------- -i
*o `
, rr.* x j , : - . ki _ -V _ .
x/r
- faxMt
t*yu-
-.uo l 1/
5. Detailed reason for request:
MT06138
Trial zone wade with several paper coapaniee indicate e large potential nee wee for asbestos fibre, if e suitable geode caa be furnished to bo uaed as aa additive to wood pulp.
6. Sales Data: (sales outlets, competition, proposed selling price, and five-year sales forecast.)
Qao coapany alone bee indicated e usage of upwards of 10,000 tons - ether companies could easily double that amount. Wood pulp costs range froa $100 - $190 per too and our price would have to bo la lino.
7. Importance and Urgency:
CXix new use Is necessary to should be given
(Including relative urgency in comparison with uncompleted SPRs of same sales re sponsibility.)
is attuning greater importance. A successful item of large volves expense. This development la at a high point of interest and ty. It offers a real opportunity to utilize excess fibres.
,YApproved By.
L
P y
A.F.D. ASBESTOS September 5th, 1956
J. C* Kelleher
Suanary of M* S* Badollet's ftoport Asbeetos in Tissue ftpeve
la noting tissue paper with 7004 only 20 of tho original 70 fibre ia retained* The MeNett value of this 20 % la aa follows*
14M 2SN 100M +200H - 200M OX 10CM
19.3* 12*1 26*8 8*5 33*1
98*4
Thoao voluoa ere tho Idoal target for a satisfactory fibre for tissue papers*
A satisfactory fibro was produced fro* will tails, by screening them over a series of 4 screens, the alddlings fro* each screen aas used for the feed, under sired Ms duaped, oversize could be used for Group 6 production*
This eiddlings feed was then air cleaned, the MeNett on the recovered fibre was*
14M 28M 100U 20QM - 20CM CUN 10QN
16.3* 25*8 29*1 3*8 15.0
81*2
A ttaporsry set-up to produce a fibre of this nature would be along the above
lines* .j'.*'T-t '
,i :
,'
This type -df proeetflng id possible if economical* Pro* porelieinary calculations
based on tailings, equipment would be costly, even if tailings were priced at
tare cost*
We have no idea of the cost of air cleaning equipment, however, we are asking our physics department to estiaste costs*
J*B/ab
Maurice W* Blackhurst*
MT06139
Johns-Manville Research Center
Report No. 441-394
Date
July 2Lt 19^6
Title:
ASBESTOS IK FACIAL TISSUE--GOLDEN FLEECE MILL--GREENWICH, NEW YORK
iaf?TM\ -7 )Ul 24 1956
SUMMARY
U
A trial run wap conducted on the Yankee Fourdrinier at Golden Fleece corporate 7D04 fiber in a standard white, creped, facial tissue. Though over four per cent asbestos was furnished to the beater only 1.1 per cent was retained ii the sheet. The white, or drainage, water from the machine included 32.6 per cent asbestos. When this white water was passed over a Bird Saveall, most of the asbestic solids were lost through the wire of this unit. The reclaimed solids contained only 11.8 per cent asbestos.
The furnish was modified so that the asbestos fiber supplanted some soda pulp, softener and starch. The sheet made with the asbestos fiber was judged to be softer than standard material. Clark softness tests resulted in a factor of 1,16 with
asbestos and 1.03 without. These values check the hand tests made by operators at the mill.
The run demonstrated that the retention is excessively low due to the high fines content of the asbestos. Further trials with 7D04 are not recommended.
Contents: SUMMARY, DATA and DESCRIPTION, RECOMMENDATIONS.
Approved by_
_ Reported by,
cc: C. F. Rassweiler, GH K. V. Lindell, Asbestos J. C. Kelleher, Asbestos A. Boisclair, AFD New York H. R. Berlin, DH S, Collier, GH R. Williams^---- J. S. Parkinson
Notebook
MT06140
Research Center August 10, 1956
File : 411
J. C. Kelleher, Asbestos
Asbestos in Tissue Papers Golden Fleece Paper Mill Your letter to Ri G. Quinn July
R. Williams*
Your letter to R. G. Quinn has been discussed and, on the basis of previous tests and experiences on the use of asbestos in tissue papers, we are offering the ideal target for the McNett value of the fiber for this job.
+14M
20.0 Max. 15.0 Min.
Cum +100M
-200M
I1_
55 Min.
30 Max. -
In making a tissue paper with 7E04, only 20% of the original 7D fiber is retained in the paper and 80^ is discarded. The McNett value of this 20% fraction of 7D04 is as follows:
+14M
%
19.5
+28M
%
12.1
+100M
%
26.8
+200M
%
8.5
-200M Cum +100M
%I______________________
33-1
58.4
These values have been used to set up an ideal target for a satisfactory fiber for use in tissue papers.
In your letter you ask us to discuss means of producing such a fiber for use in tissue papers. This request is a difficult one since so many factors are involved, some of which are not answerable at present.
1. If 7C04 is to be made first, and cleaned so that RO56 of it is thrown away and only 20% recovered, then the 7D04 price prior to cleaning must be placed at a very low value to meet the tissue fiber product value of $100 per ton as you suggest.
2. If 7D04 or any other 7D, 7F, 7K, 7M, etc. fibers are to be made in large quantities and cleaned, it will reduce the production of other Group 7 fibers.
3. It seems certain that cleaning a 6D fiber is not the answer because it will contain too much lonp fibers. Actually, th# fiber lengths desirable for tissue paper fibers is somewhere between a 10M and a 24M size by dry screening methods.
MT06141
J. Go Kelleher, Asbestos
-2-
August 1C, 1Q56
4- If methods such as scalping and screening of Groups b and 7 fibers using 10M and 24M screens are used, you will still find the -200M fines to be within the range of 60^ to 70$_ The additional cleaning using air elutriation or water washing must be done to have a fiber to meet the ideal target.
5- If additional fiber is to be taken from the tailings to increase the quantity of Group 6, then the quantity of -10M +24M fibers will also be reduced in tails.
6. If we try to extract an ideal fiber from tails, our tests show that it could be done at a high cost. For exam,pie, we took regular mill tails of several years ago and screened them over 4 screens in series. The first screen was 8 x 8M and 24 x 24M, the second screen received the mids and screened them over a 10 x 1CM and 24 x 24M, the mids were again screened over a 10 x 10M and 24 x 24M and finally the mids of the third
screen were screened over a 24 x 24M and aspirated. The undersizes were dumped, but the oversizes contained fibers that could be used for Group 6 production.
The recovered aspirated fiber was 0.7^ of the original tails. It had a McNett of 756 +14M and 55% -200M. This product was then air elutriated by the Sinclair equipment and they recovered 37% as a good clean fiber. This recovery based upon the original tails would be 0.259^.
The McNett test on the Sinclair recovered fiber was:
Ideal Target
+14M +28M %%
16.3 35.8 15 Min.
+100M %
29.1
+200M %
3.8
-200M Cum +100M %%________________
15.0
81.2
30 Max. 55 Kin.
Therefore, this type of processing is possible if economical. We do not know the costs of air cleaning nor just what costs the Mines would charge to do this type of screening to recover a fiber prior to the air cleaning unit.
Just as a starter using this scheme, we can visualize a temporary small set up something like the following:
Three screen lines set up in parallel with four 5 x 10-ft screens in series in each line and aspiration on the last screen of each line. This would pro duce O.S. for the recovery of additional Group 6 and mids for the feed for the ait cleaner. If each line of 4 screens were fed at the rate of 5 tons per hour, then the total of 15 tons per hour of tails would produce C.105 tons of a product with a Q.S. of 5R for air cleaning. The air cleaner then must be capable of handling 210-lb per hour. If we assume the same recovery of 37$ by the air cleaner then the tissue paper fiber product would be 77.7-lb per hour with a fictitious Q.S. of 3Z This would be a ov production product of about 25C-tons per year.
MT06142
J. G. Kelieher, Asbestos
-3-
August 10, 195b
From the above preliminary calculations based upon tailings, you can see that the equipment would be costly even if the tailings are priced at zero costs and the concentrates from the screenings could oe shipped just across the Canadian border for further cleaning.
Cleaning of 7D04 by air elutriation also gives a fictitious Q.S. of 3b. Therefore, some scheme of pricing the fiber product rust be set up in order to meet ycur suggested $100 per ton selling price.
At the present time we have no idea on the cost of the air cleaning equipment; however, we are asking the Physics Department to study the above quantities ar.d estimate their costs on that basis.
We are enclosing two samples of fiber so that you can see what a clean tissue fiber looks like.
end
ccs E. R. Williams A. B. Cummins C. B. Bradley R. G. Quinn D. Sinclair File
M. S. Badollet
MT06143
July 19# 1956
711a 411
J. 0. lelleher# Asbestos
l^Mtoa in Tlam Ihysrs flaldsa Tlaaaa Taper MUle# Orawadail, H. I,
A trial of 7SQ4 la 10 1b facial tlaaaa was eoodnetad 7/1I/56. Anonnfc of filar added was kept fairly ooaatant at slightly c(tar 45* Then vara ao --oireunetaaoes developing aa the m progressed. The proeedune vara maintained the saaa throughout tha ran# although It was arldant at tha atart that retention of aahoatoo was vary lew. Than la a aaaoall cm tha white vator qntaa. All reclaimed fiber la fad book Into the afaeat. It was appanat that mneh of tha tint lota of aabaatoa fbd to the ayetaa ended op la tha aaraall. Mr. Stanley Copier# Oanaml Mueier, offend to laaraaaa fiber usage bat with limitation la supply they had only 600 lba to baflo with--it was Jirljjail aera desirable to maintain existing rates and 1st them gradually encounter the drainage limitations anticipated when the 7D fines are retoned to the chest.
Than an two Impeller type nlmers or pulpers In the beater rooau These units handle 1200 lba of pulp (bleached Aeatlgooehe) per 45 minute cycle. The half bag of asbestos was mixed in a feu nlmitas before dmeptag. Usual furnish lneludee 5% soda pulp# a softener shoot 0.5* potato stank ulth the bleached aestifouehe. The aabaatoa furnish included only the aeotlfouehe with tha starch# soda pulp and softener being ellalnated. however# aaell quaotitlaa of these Ingredients continued In circulation within the mill aystea which lneludee a closed white water set-op.
It wee Mr. Cumplsr's opinion as wall aa those of the operators that tha aabaatoa sheet was slightly softer than standard furnish, fouaver# the aabaatoa ahaat did not include much aabaatoa fiber at tha time these opinions wan formed. Thera vaa little or no aah left after Ignition. Aa 7DQ4 fiber la so short that It readily washes thru the 70 mesh fourdrlalsr win. This la aoeaatuatad at tha low farming
Samples van taken of white water draining Aram tha nachina# raeovered fiber at tha Bird acvaall and finished tlaaaa. Determinations an being run to establish tha aabaatoa fiber ooatoat of thaao natorlala. Mr* CwgAer la to bo advised aa to naalto after which he pleas to order a quantity of fiber for additional trials.
MT06144
With aooh trial It baaoraa mra apparaat that a
MlUfalM
r
aahaataa will ba aaada4 to fill tha aaogr raqmiraoonta af ttU appllaatloau
A aajor aoat ita ia a--hlaa olathlog aad it la oMaa that tha aaiatlai
irika bains aoppllad will lowar tha lira of thaaa aastlarlaa. Vhao
tomtom aBcaaaaxy far raplaooMat af clothing la takaa lata anwaKwatina,
with iaeraaoo la frvqaanogr, aaboatoo voo't ba IDnlj to raitw la aaa
mry Xeag*
Saaulta of taata aad daaariptiaa aattor oc tha will aquipoaat will ba omad la a aapanrto rapert to faUw afeortlj.
fi. 0. Qoloo
001 A. Bolaeloir, Dfl . S. Badollat
s. a. wmifloa J. 3.
FUa
MT06145
JOHNS-MANVILLE RESEARCH CENTER
Memorandum M411-7 Date January 24, 1956
ASBESTOS FIBER FOR TISSUE DOESKIN PRODUCTS COMPANY ROCKDALE, DELAWARE
W. G. Donovan, J. Battersby, and the writer visited Doeskin Products' mill on January 20 and discussed usage of asbestos fiber in the line of tissues made in this four machine paper mill. Messrs. Philips (Technical Control) and Smith (Paper Mill Superintendent) were contacted.
There are no centrifugal cleaning devices ahead of the machines. Stock is given a mild beating in a group of Umpherson beaters, moves through some horizontal storage chests which are agitated but not enough to prevent settling of grit. They do not check speck count and almost anything is permitted in the sheet. Accordingly, they do not regard fine rock specks as anything to worry about. On this basis we agreed to conduct a trial on one machine. Input is 900 lbs/hour and they wish to use 3% asbestos in the furnish, based upon their laboratory handsheet results. Machine speeds are between 1500 and 1700 ft per minute.
Best and quickest way to get the answer is to take a few bags down in the back of a car. Grade is 7DQ4. This we plan to do on January 31. Messrs. Donovan and Battersby will make reservations in Wilmington for night of the 30th.
)
RGQ:ho
cc: J. C. Kelleher, AFD Asbestos W. G. Donovan, Philadelphia E. R. Williams G. B. Brown J. S. Parkinson Pllg~~411 C
R. G. QeiiflT
MT06146
JOHNS-MANVILLE RESEARCH CENTER
Memorandum M4H--8
Date February 3, 1956
ir
ASBESTOS FIBER IN TISSUE - TRIAL RUN AT Dj
JANUARY 31, 1956
j/
Requested by: J. C. Kelleher
\/
' :0 rP --'S KIN PRODUCTS COMRA-
; LAWARE,
HTB 6 1956
J Li a ILlL
Williams
Experimental runs of tissue including 2% and t& 7D04 fiber were conducted on Doeskin Products Company's No. 4 machine on 1/31/56.
The No. 4 machine stock system includes a Hydropulper followed by a 36-in. Bauer Refiner and a Jordan. There is a stock chest between the Hydropulper and Bauer. The Bauer is a 36-in. double disc unit driven by two 50 H.P. motors. Throughput is between 900 and 1000 lbs per hour. The refiner is usually run with .005-in. clearance between plates and the Jordan is set to do a little brushing and no cutting on the stock.
White water goes to a settling system including a flotation unit built by Infilco. This part of the system was not in operation probably due to river conditions. The water supply was highly colored and included a high content of brown colloid material. This made it advisable to spill excess white water rather than recycle it through the saveall system. Machine speeds at this time with cold water are in the range of 900 fpm. However, on regular grades the machine had been operating at 760 to 780 previous to the start of the trial runs.
First batches of stock including asbestos were made up in an old Umpherson beater. Two per cent 7D04 was added. Successive beaters included L$ but due to paper machine conditions usage was cut back to 2/6.
The Hydropulper was then employed for fiberizing instead of the beater.
The 2% asbestos stock ran about the same as regular on the machine. The fourdrinier has micarta baffles supporting the wire instead of table rolls. There are three such supports between the stock inlet and the suction box. The sheet is substantially dewatered after passing the suction box. The couches are plain and considerable water is forced through the wire at this point. When 4/6 asbestos stock was run, the sheet was not dry on leaving the suction box and a torrent of water was forced out at the couch. This resulted in a wetter sheet going to the dryers and a reduction in machine speed to 710-720 fpm. The wire on the machine was 85 mesh bronze. Some improvement in operation resulted when the Jordan was backed off. However, head paper maker decided it would be unwise to continue at 4% because the sheet was near minimum on strength and there was some question as to whether or not it would carry through the converting units. Current specification for strength is 320 grams. The 2% sheet tested 345. The regular sheet runs between 360 and 400
grams.
The freeness of the regular stock is 600 to 630 ml. With 2% asbestos this had been reduced to 550. No reading was obtained on the 4/6 but performance on the wire indicated a drop in drainage rate below that obtained at 2%, Adjustments of the refiners, both Bauer and Jordan, can compensate to some degree for the slowing of
the asbestos. However, when this is done the sheet strength drops off.
MT06147
Page 2
Softness comparisons were made by mill personnel and all were in agreement that the asbestos sheets were softer than regular. There are no instruments in the mill for softness tests. Several jumbo rolls were converted into towelling with
results said to be equal to regular. This converting operation involves embossing two sheets together employing a steel and a composition roll. Some sticking occurred to the steel roll. This was said to be experienced when the strength of the tissue is low. (We believe formation is also a factor in this and the A% tissue was poorly formed).
The tissues included a small amount of specks. The mill planned originally to make speck counts on the production. This idea was abandoned due to the small number. The brightness of the asbestos content tissues was not as high as regular but due to the presence of brown coloring matter in the water, no direct comparisons could be made.
The crepe was held at 15% and the inclusion of asbestos did not alter its character.
A flocculant was brought along with the fiber with the object of improving drainage through addition at the head box. There were no facilities available to dissolve the compound, Separan 2610, and a part solution - part suspension, was flowed into the stock as it entered the machine head box. There was no difference in drainage performance evidenced with the flocculant. Usage was estimated at about ,5% of asbestos fiber weight. It is possible that the river water colloids exhausted the flocculant. There was some slight change in color of the sheet when the flocculant was added.
The mill planned to continue the run until all the asbestos was used up. They believe that they can use 2% regularly and are interested primarily in displacing $140 per ton bleached pulp with $85 asbestos. At 2% they estimated their asbestos requirement at 250 tons per annum. Results of the run will be reviewed by Messrs. Smith and Phillips with Mike Donovan on February 7 or 8.
Research Center evaluations of the several samples developed the following data:
Asbestos Content, %
Weight grams/sq ft Crepe % Water Absorption, % Castor Oil Absorption, % Kerosene Oil Absorption, %
0 1.60 10 530 1880 422
2 1.70 15 630 2140
425
Jt. 1.55 10 520
2600
316
Comparative samples are attached.
RGQ:ho
cc: J, C. Kelleher, Asbestos Donovan, Philadelphia Williams Brown
J. S. Parkinson File - 411 C
/0, R. G. Quinn
MT06148
J OHNS-MANV1LLE RESEARCH CENTER
Memorandum M4.11-7 Date January 24, 1956
ASBESTOS FIBER FOR TISSUE DOESKIN PRODUCTS COMPANY
ROCKDALE, DELAWARE
JAN 'fire E. R. WfL_L.i -
W. G. Donovan, J. Battersby, and the writer visited Doeskin Products' mill on January 20 and discussed usage of asbestos fiber in the line of tissues made in this four machine paper mill. Messrs. Philips (Technical Control) and Smith (Paper Mill Superintendent) were contacted.
There are no centrifugal cleaning devices ahead of the machines. Stock is given a mild beating in a group of Umpherson beaters, moves through some horizontal storage chests which are agitated but not enough to prevent settling of grit. They do not check speck count and almost anything is permitted in the sheet. Accordingly,
they do not regard fine rock specks as anything to worry about. On this basis we agreed to conduct a trial on one machine. Input is 900 lbs/hour and they wish to use y% asbestos in the furnish, based upon their laboratory handsheet results. Machine speeds are between 1500 and 1700 ft per minute.
Best and quickest way to get the answer is to take a few bags down in the back of a car. Grade is 7DQ4. This we plan to do on January 31. Messrs. Donovan and Battersby will make reservations in Wilmington for night of the 30th.
J
RGQ:ho
cc: J. C, Kelleher, AFD Asbestos W. G, Donovan, Philadelphia
--irftf Williams G. B. Brown J. S. Parkinson File - 411 C
^T06l4g
r
Research Center September 21, 1955 File: 411
W. N0 Reakes, Asbestos
Asbestos Fiber for Tissues Scott Paper Co., Chester, Pa. H. G. Donovan's Report of 8/8/55
Attached is copy of the subject report upon which you asked for comments.
.
The processing of the heat treated 6D20 was too severe. This fiber will not withstand much refining action. It also is more easily rejected in centrifugal cleaning. Subjecting the fiber to these units would leave very little +48 mesh fiber. Then, following this with screening through .008" and .012" flat plates, the chances of there being any +48 mesh fiber left are quite remote. The resulting asbestos undoubtedly was all fine fraction and hence the freeness drop was excessive.
There is no mention made of the mixing procedure used when the processed heat-treated 6D20 was added to the tissue pulp. The way to do this without running into clumping is to add the dilute asbestos gradually to the pulp while the latter is being well agitated. The asbestos then will be dispersed within the pulp suspension and will not have a chance to coagulate. It is also important that the asbestos suspension from the screens not be allowed to stand as it will clump together and form clots. Once they are formed there is no chance of getting them redispersed in the pulp body.
It may be difficult to carry this operation out in the laboratory or pilot plant as the coagulating time of asbestos suspensions is generally a matter of seconds. To offset this action, a small percentage of a dispersant such as Marasperse, Daxad, Blancol or Polyfon T may be used. The addition of 0.5 to 0,7% of asbestos fiber weight is sufficient to prevent coagulation in asbestos suspensions 0,5% solids. The lower the consistency of the asbestos, the lower will be the amount of dispersant required. It should be mentioned that excessive addition of dispersant should be
avoided as it will slow up the drainage rate of the asbestos and possibly the tissue stock itself. The optimum percentage to employ should be determined in advance by shaking up the suspension in a graduate and observing how long it takes before flocculation occurs.
As to a better procedure with heat treated 6D20, I would suggests
(1) No refining - run the suspension through the cleaner at low inlet pressure about 10 to 15 pounds inlet pressure instead of 40, which is standard. Add dispersing agent to the fiber beforehand and it will cut down the cleaned
losses.
(2) Screen through 30 to 50 cut plates. Ordinarily 50 cut is used on asbestos. For this application 30 might be more desirable but the fact that the cleaner has already substantially rejected granular and pencil content, a 50 cut might be satisfactory. In fact it might be feasible to employ the fiber from the cleaner without screening at all.
(3) The reject from the cleaner, if sufficient in volume, might be opened up in the Bauer refiner and the opened fiber run through a second cleaner to improve recovery.
MT06150
-2-
In writing this I am assuming that the policy is to encourage interest by Scott in
heat treated fiber. Our other approach would involve the use of coagulants in the
tissue stock so that the slowing action of Bauer refined, cleaner treated fiber
would be reduced.
.
RGQ:ho
co? J. C. Kelleher, Asbestos E. R. Williams J. S. Parkinson M. J3. Badollet
v^yile C
Attach.
MT06151
COPY
CANADIAN JOHNS-KANVILLE ASBESTOS LIMITED
CUSTOMER CALL REPORT
Territory: PhiladelphiaDate 8/8/55
Name of Account Scott Paper Company____________;_______ ;______________ ^t
Address Chester. Pa.__________________ ;______________________ '____________
Named and titles of persons interviewed Sid Copplck. Engineer;
Comments:
.
They ran the sample of heat treated 6D20 thru their Bauer and centricleaner and
also thru two flat screens. Dimension of mesh of screens was .012" in one and
.008" on the other. Hence, they were assured that there would be no clumps of
fiber.going into the pulp mixture., This was 'then added to the pulp stock and
checked for freeness and then made into handsheets. ./
,'
_
^esults on freeness were:
Basic Pulp Stock - 516
+2/6 Asbestos
- 412
+3% Asbestos
- 360
+5% Asbestos
- 313
All handsheets showed bad formation and clumps of fiber. From.the conditions it appeared that the asbestos formed clumps when added to the pulp stock. They found on Bauer and centricleaning the freeness dropped.
Would'appreciate Quinn's comments and suggestions. Scott willing to evaluate anything new we can offer.
Signed_________________ _ H. G.' Donovan
MT06152
! COPY
Johns-Manville
cAibeitoi 9ibte Zbiviiion
CUSTOMER CALL REPORT
Territory PffTT.A
Name of Account_ SCOTT PAPER COMPART Address_______________CHESTBU- FHBL------------------------
Names and titles of persons interviewed SID CQPPTCH
Date_2=l&d
METHOD '
Comments
I dellTSred a **^1 rtf heat treated &)3P rseiwsd f*em______
Rosearch. Wa ran the fibre through a British Standard Ereeneaa test. This
fat consists of taking a standard palp atock (In this cage their # Ul) ehich
contains l.$7< solid* and adding 3* of asbestos on fight of solids. than____
rawniny tha fat-------------------------------------------------------------------------------------------------------------------
________________ 382 CC of l.fti BQllda etnnlr diluted f 2200 ac, Two 1000 ee__
portions taken of this atock. To one portion add 3% of asbestos (on at. of
solids in 1000 cc). Both portions am through (sopcfatelY) British Std. Disintegrator for mlrmtea. Than aarh portion la ran throngh a ftWMS___ toatar afaich la a bass' tnbe about li in dlaaater with a perforated brass-------
plats on the botton.__Than tha portion to ba tested la pourad into this---------cylinder the a>mt of frea flowing Tatar passing through is collectedt and___ ant, collacted neasured in cc. This reading is corrected for tenporataro
and consistency. Tha corrected freeneaa on the atock confining asbastoa--------
was liHi on the stock without asbestos the corrected reading of froeneas
was $12. The freeneaa teat on 6D AX 2k69 M atock I mbnlttod fron Quinn_____ at raaeareh wag 2flli henna aa far as fraanaaa if concerned--the heat---------------treated asbestos repreeenf a considerable ^nprorenent and if fremeas---------ja in tha usoabla range for paper nanafactaro. I pointed out to Copplch
that aa were not making this asbestos at present and that I didn't know______
FORM AFO-2
OVER Signed_____________ _______________
MT06153
JOHNS-MANYILLE
c4ibeitoi 3ib\e jbiviilon
CUSTOMER CALL REPORT
2
Territory_______Date
7--X5**$5
Name of Account_______________ SCOTT PAfMl_________________________________________
Address _________________________________________________________________________________ Names and titles of persons interviewed________________________________________________
Comments_________________________ _
if ire were interacted In producing it.__ In any caae they -will take the 8agede ran it thru thgir Bsmer Opmer and f!pnt.Tri-n wanwr and win on thali lb Pacer machine, This wn't be complete for three or four weeka.
I obtained sheets of paper made from the 6D AX 2u69 M and wood palp and fron wood palp alone. 31 60 need, The atock agpply by rmirch wee not aa -wall opened aa they require and clmmi & pencils of aabeatoa appear in this lab produced paper. On sheet containing asbestos I hare incircleded some of dots,
FORM AFD-2
Signed........H. 0. D0H0VAH
MT06154
tho mil it of 60 AX246W wa laoatoad and mx raoolto ofnil alth
thooo * tha olnii 0 flat that tha 414 auk is oaly1M/2 P loofail of U.9 par Mrt m roportad tp tho alM* la tho Bpaoifloatlaoo m Ttunoolrt 17 par ooot bIiiImm A ftv days latar w laoofrod thraa hago of 60 AX2469K. Oar noalta co thaaa ttm osa aaing tha HoBatt
d air aoaljaio art aa fallevoi
414K IK -1
1 14.9 2 14.1 3 15.5
4201 JL-
9.2 9.5 9.6
4100M --i--
11.7 11.2 11.0
420011
4.1 7.6 6.4
96.1
57.4 57.1
94.5 29U
52.7 30.0 54.2 29.6
ua 17.0
26.4
Mr. Qalo* took ho
of thooo Bitlac a
with fcla to tho Soott lapar Coopaagr for it o bio rlalt.
Mi 3,0.
C. B.
b. a. a. i.
E. B.
M. 4. lodallat
MT06155
A.F.D. ASBESTOS June 2nd, 1955
M. S. Badollet, Manville Research
Asbestos Fibre for Scott Paper S.P.R. AFD-55-2
To permit taking the next step in this development, Messrs. Quinn and Badollet ask that we have a bag of 6D-AX2U69 forwarded to Mr. Badollet in a car of fibre going to Manville.
They have set up as a desired specification for this bag on McNett +1U 17% minimum. Cumulative +100 - 3Q% minimum and, -200 - 53^ minimum.
After considerable effort and trial, the Mines determine that the best they could do was somewhat lower than the specification requested, and we there fore permitted a bag to go forward carrying the following data:
essutrj
Cumulative
+ Hi Mesh - Hi. 9 + 28 ii - 9.1 +100 it - 10.3
+200 ti - 10.7 -200 n - 55.0 +100 n - 3U.3
it. r / 1 ' 3,z. r
+/YM CS-v*/ 5
It would appear that this is the maximum quality of AX-2li69 possible
present conditions.
under
I believe that the intention was to use this bag on a trip being made to
Scott Paper by Messrs. Quinn and Donovan to determine whether, with their
own eijuipment, Scott Paper could beneficiate this fibre sufficient to meet
their needs. If not, we have to prepare the final product and it would
mean a much more highly refined job than we have attempted to do up to the
present time, and that phase of the problem will have to stand on its own
feet after Messrs. Quinn and Donovan's report.
-
JCK/c
cc: R. G. Quinn, Manville Research H. G. Donovan, Philadelphia E. R. Williams, Manville Research
W. G. Bradbum W. N. Reakes
MT06156
Rasearoh Cntr Hay 9, 1955
File! 441
A, B. Cummins
Salas Product Raquost Ho. AFD-55-2 Aabaatoa Fiber for Scott Paper
Tha Minas originally submitted 60 AX2494M (Bauar ground 60) to Scott for a tost. This fiber by Holett only had 3 par oant +14M fiber, 20 par oant cumulative +100M and 71.3 per cant -200M fines. The Scott paper oozrrert was too much fines and too little fiber +14M.
Tha way to satisfy this potential use of fiber is as follows!
1. Tha Minas s&l jug gg g feed to tha Bauer grinder a 60 fiber similar to tha shipment nada to Manrilla (60 AX2469M in Car 52253) last September or batter. It contained +14M fiber Molett 17 per oent, cumulative +100M fiber 38 par oant and 53 per oent fines -20QM.
2. After Baser grinding this quality of 60, it should be satiafaotory to subadt to Soott as tha +14M and -200M will be within tha range Soott is looking for.
3. Present day 60 AX2498M from tha new sill all oontain around 70 per oant fines -200M and this is too sneh. Also tha +14M vat screen is around 6 or 7 par oent which is too low. After Baser grinding this quality of 60 tha +14M will be low and tha -200M will be nearer 80 per oent and this will not satisfy the Soott Paper Company.
In other words, this problem is a simple one. Ton nat start with a good grade of 60 as a feed to the Bauar grinder, Five or six teats in Canada at tha Fiber Development Department should develop this fiber to meat tha specification as follows!
1. Feed . 60 MeSett +14M 15 to 20 per oent, cumulative +100M 35 to 40 per oant and fines -200M 45 to 55 par oant.
2. After Bauar grinding tha Mclett test should be +I4M 10 to 15 por oant, cumulative +100M 25 to 35 per oant and fines -200M 55 to 60 par oant.
3. Thera will not be any crudy pencils present in tha Bauar ground material.
Tha above sat of specifications have been developed after discusalons with Donovan and Quinn after they visited tha Soott Paper Company. Fiber meeting these specifications should be made and submitted to tha Soott Paper Company for a trial teat. Thera la no use in submitting a Bauer ground fiber of 70 to 80 par oant fines -200M,
M. S. Badoilat tn
MT06157
JOHNS-MANVILLE
cdibeitoi Jibte Zbiviiion
CUSTOMER CALL REPORT
is '
Territory.J&t/lcAL Name of Account -^COTr Address
___ Co ^_________
Date 3
rs~
Names and titles of persons interviewe
/f'ser/S 'dtfr
Comments
yf Cd*t
/g Li^isd&cacIl
_2^W/
d *7wuJZL+t l&Lu
^JUtoJL. At*2+y&--*y> *- Zb
4UiZdjS&&44sJLi+ ~Z%** i*^^L /L Or1<
^66tSU2_
% stA-
^gjgy sz*r/r fij2o>
J i&v/y1-L**r-ALra^ti Gtsccd^n */1
fll'K'
g. ~4LQaLsi4*
Z&t^a>y~/^^d/yAti~J^Lu~i-:Z^d
Tf^t-r<?7S'"'"^
'X&a
JLJ&J
-'*w-------
sCU~f' -zfecg.-------
' * /)
_______________________ LAf 4
'/?Y}&.dh32L
_22 S&-4 fV^T grtKf /CZ><2Jud&t+a *<> 'yi+71
__ <2^u-ka. oj^ aJ^*A-
i z+'W.-/^^f
SmAtm -i-2>
MT06158
JOHNS-MANVILLE
c4ibeitoi fJibte jbiviiion
CUSTOMER CALL REPORT
Territory 7rt />
Name of Account
4*2.
Address___________________________________
Names and titles of persons interviewed.
Date
Comments
'&uuui Jb&uhjs+vUj
&4<ZC*i
TiJjL
&CJbaj&~s ^jl^P 1^4
2^ sTtoJuUL, (jj-O-lX- Q~*t o-vthu 7^C>
<CU<l4UL+*C4+ (2+ -*yA-&.
44}-t<^S0 &j/
^4^ ~<&Ll____ < << ^
_______
'??7a^ZL~*^^c*7
&ZLns C@6&rh+i<>i*
~~Za QTM^CerrrU- <J$T>7U &/
'gjtur*
1 ^t^&lsrr {&<*<&
'JsJft _Jlk<fe<
6U-SL-
FORM AFD-2
. gjg.
j^l_ UU
'*So<-oL &*
CL&^jt* ^JL
>&0G /s
Signed_
MT06159
JOHNS-MANVILLE
cAibeitoi 3ibxe division
CUSTOMER CALL REPORT
------------------
Territory. Name of Account Address________ Names and titles of persons interviewed.
Comments, '~&U.
Date*^ * JT ~-i J ' c>1.
XkoiA*.
tAMJL4<C*
OQn ttffUz+tJt.
Qjsy^Uiiy^Latljr^
<hn*
x^44j
'
gJ JfejZ<ucn>u.
i</^~ 777^-^c. <5^ '5^q-y<m gjJlfcaaAa*Cl
/2<tAt* C&AdSjCrtC &
s^?ved*<
,, 07> <*/.
IsSii/LfL-- ,
^$4*, --^1 ~>yti*oo
FORM AFD-2
y|/3^t^v^7gu>/' <6. ^
u^W_
** AX2-V07 iiSySCfwfet'
- 3</f___y'___________.--_
\**<4-4AA4l,
Acf-JMZ.JUIX
Signed.
MT06160
Johns-Manville
cAibeitoi 9ible Zbwiiion
CUSTOMER CALL REPORT
Territory
____________________________________________ Data^"^
Name of Account Address__________ Names and titles of persons interviewed.
~S^S
CJr?rrfStL+u,
>3U7
jjLf*
S& 7'l&a-4 st*aarLr'J:ff-z?ie /2^
J*^ti
j^3'4i
'<&%, Y*eL
v^ui.
r.;, i Ui cC
i, ,,.u
\i:VJ t.C'vvv..
(--\C- * -.-..M -iU.
l^
U
FORM AFD*2
Signed__.
MT06161
AZ 2494M 100# bag
Raattroh Center January 27, 1955
Bauer Ground 60 Shipped 11-25--54 to Soott Paper
08
2M 4M
10K
P*a
os os
os
os
7.4 8.6
Air Analysis
Fiber %
30.0
Dust %
12.0
Rook %
8.0
Density
Loose 8.0 lb/eu ft
Botap
6M 1CM 20M 35M 65M
Pan
FF
F FQF0
0
Total F0
0.8 36J2 46.2 10.1 0.1 1.1 0.2 5.4 94.4 5.7
MoNett
14M %
3.0
23M %
6.8
+100M %
11.0
+200M n
7.9
-20GM %
71.3
Cta +100 %
20.3
MT06162
johns-Manville
cAibeitoi 3ib%e division
CUSTOMER CALL REPORT
Territory_______ MlidllAilDate
Name of Account^ tfrtl flat? C--fiBj
T
Address ______________ ftMttts ftu
Names and titles of persons interviewed Bl> 8pBffW( ClMi BaOBf Befc IhillflX
Comments. Call with ^
af Eaaaaroh.
Ulkt ttr m appro--Mm tha wobl--
1# Lrtradaatlon af --all (mritr 10) ptowUim of tibirtei (Mi la lab*a pMw tla it pawlilt --*ho4)________
_______ 2. Bwiitfat af vooi mb.__________
_________ 3#
af aatloala (ahaalaal) aaftaai.
Mlariii palata wwi4 la
_________
1. Flat la fUn. Arlaolaallr tr-- oortlaloa ahlak aaa la mm*
la a fortraa r mm alalllar oaatrlflaal Mantar. Saott bollovo
Ola aaa bo wavlM oat For lab toot raao thoy ho-- a --all aap
arator af tbla typo vbiah ttoy will aaa la naklag lab pilot plnl ra
2. >11-- a--Ha- Thooo aaa ho alialaatad la tha baall-- aporaUn
ar raaorad Sa mk-- ignlr-t -- aaad la rawrlac 4tr%
3. Batontloa* Qalaa said oar rotaatloa aaa 808 oa 90 aaak arlladar. Far SaatVa preaaaa ahoald ba aro--4 9S?t
Signed..
MT06163
JOHNS-MANVILLE
c4ibeitoi 3ibte JbivUion
CUSTOMER CALL REPORT
-a-
Territory__ FMlatelihlaDate_
Name of Account 8#t%
OwpMT______________________________________________
Address Names and titles of persons interviewed_____________________________________________________
Comments 4* *p--ifl> Qwlty
rtVaHwi of ukitei ftou lm
8iir rim -- US hunt aataa 1i1m
__ with tf
Tillaa va
U (Writ of adgaa)
4
that wham tha lm wi ruwM -- ilittlt
fi fumtl
ftltwti-- nti) 8o fay 8--tt >m fammi ftuw
rf MlirtM ti hi
wMBidwi It ilfflamltr
tillilgttil tram that wwi___________________________________
Aa wrtliii it la ha
40- 50. Oh
la <0. 8a tcsria
hr Saall
rwa--a af aahaataa gtaaa a whiter papar,______ ________________
4. Mnrt--* **
Xaa4 ami iwaalMUly at
iaapiat bag (allheal alltttat) lata haalar, Treated trefl papar
ahjealla--hla. QtUa aaatla--4 Vlaeahadi Kraft haga with aaalijr
daaparahla prlmllaf lak aaah aa aaa hy Pallia. With a--h baft a
FORM AFO-2 SPCo
Signed........._.. .....
MT06164
JOHNS-MANVILLE
c4ibeitoi 3ibte 3)ivUion
CUSTOMER CALL REPORT
- 3-
Territory Name of Account__J&fl|ift_ Address_____________________ Names and titles of persons interviewed.
Date___ JlM* 5$ Iff}
3--4 yUm* Warner tkla twttw mm --ly i
--
o--4 la pwr --
Offfrill I--n mr --ffl--x jhfr P31 lAfim Ikltli tbit t--y la-- --t%lf
--i |e m Italia.
f--4 It -- -- 1-- ttu --4 1P-- q>t ttrt mil --4111--
vl-- --ruin tffw Urob-- --4 j--tl--> -- --4 i4frlT--4 top pn-- of ukatea, toot! p>r-- ----4 akmt aMk a peoslkllUj
FORM AFD-2 SPC-o
Signed
...
MT06165
Johns-Manville
criibeitoi Sibte division
CUSTOMER CALL REPORT
-4-
TerritoryflllUdlljIlllDate_____________________________________________________ % 1955
Name of Account
fift* Of^My ______________________________________________
Address Names and titles of persons interviewed
Comments
tits
la --11 jfTM1||> vaali aaaaa mot traakla >wi. Pain ptlirtai
pit tt>
ftiw kw
u*t it hair Man r*t*kUtka4 tkat ttli fattor In aavar plpaa alaar f tutImi t/paa af alacglaf
14, TMr Hmt Mill *** aa far ara u faUawai
w-t'M
/u
l*
/ 48
- 48
6> 4X 2494* 9fl 41 2393 K 504
1.8* a.3 0.0 14.7
3.891 3.5 6.3 7U
4.8 90.0 5.6 87.0 1.7 w.o 5.7 72.0
0,0___
7.0 ta 12.0 25.0
63.0 ta 68.0
411 Mlkart of Saatt paraoaml latanriavai ladlaatai tkat tfcnr vara af Oa aplilM that 4abaatoa an tia aflaHr to praaaat praklM af 4akoailaf al aaftaalai lank wol palp, At praaaat tkaj ara avalaatiac a ahaalaal aaftaw Mi axpaai ia aaka a lak ra vitlda a fan lin aa 60 4X 2494*, tkay 4a Mi kallava that tka ahaalaal aoftaar will 4a iha Jak tkat Aakaatoa will.
FORM AFD-? CTNV,
Signed.___
MT06166
JOHNS-MANV1LLE
cAibeitoi 3ibxe 2)ivUion
CUSTOMER CALL REPORT - 5-
Territory_____ FMIjdhfljfcllDate
WH
Name of Account_ --tt hW fflMMf____________________________________________
Address_____________________________________________________________________________________
Names and titles of persons interviewed__________________________________________________
Comments
--i inawltk, Qtu ultt tt> writ rtsrtlM at Brtwlt S niitil
Ww. Wartilwtca
_SBEoK9bL--QSBfilnlnHHiiL. H VmA
pfOgfre
)
fnoM cn.9 crv',,
r
Signed
/ . C/,i
MT06167
* AJT XONTIXAL lev. 3, 1914*
A. B. Oovlnii Maorilie KiMirdi
Scett Paper Caepa^,
Sometime age Coemercialisatin Project Ms* MS2 m iweinwratcd Md it iachdad aa itaa for predeciag a elM O fibre for use by tho Scott Paper Co*
Tte interest teeperarily died oa tbo port of Scott Paper bat tea agaia beta ra-rived.
Attaoted teroto ia a cepy of 1. C. Demovaa** Call Report of 10/23/W with a ^ ,
sample of tte eob produced bgr Scett Paper free ear UN, AX-240T-JU
'W^T
Before oabaittiac saoplee of ear tea ML11 fibres which* after aa oxaaiaatiea of tte data boro* we deebt aaald bo oneceoafal* wo weald like to have this / oltaatioa discussed with Kr Cain ia riew of hia clooo aaaoaiatioa with asbestos fibre ia vary fiae papers.
/ Vo weald like to suggest teat Mosers. Bedel let aad Qaiaa eaadoe tte fibres j I aeatieood ia this report aad aqr otters which they fool ad#t bo of iatoroot/
aad after exaaiaiag tee crady pencils, long streads of fibre, gait aad otter ' iteas which sight be detrimental to tte Scott hpwr process, come wp with
> their rocoeaoadatioa aa to which, if aay, of oar fibres veeld bo moot likely Xv-- to succeed.
Ia tte eveat that ttey feel aoae of thoa aa sow prodacod woold do this job, aad ay own belief is that that ia about tte aaewer, ttea 1 woold like to suggest that Mr* Quian offer awggeatioaa aa to tew a fibre might be produced which would satisfy Scott, whether by wot waahiag or by special aoctenlctl
treataeat*
tea aad if we can develop aaaethiag which woold suit Scott, wo cam thoa consider tte aatter of tew te produce it ia quoatity, whether it is a processing plaat job which wo might fun owt tc acac correct procosocr or whether it is seaethimg we eeoid de ia tee pilot pleat at AsbWtos ceeld
bo dotexaiaod*
Ia the oeaatiao by copy of this letter we are adviedmg Mr* Creealay that this stfejeci is agaia opoa aad to review his work oa tte aatter aad offer any additional suggestions te may have*
Tee will note that this could develop iate oao of oer biggest aad bast oat* lota for possibly 60 or 61 sad we have aaple capacity teoeld those grades lead tbaaeclvee to tho appliesties*
,
JZt/7 eci N. S. Badellet, Hanville Research
R. C, Quina, temrille Research
H. S. Deeley, Asbeetee 1500
J. C. X ""
MT06168
C. A. Greeelay, Asbestos 1500 <>. N. JBsakes 1. 6* Doaovaa, hiladelphia
con
CUSTOMS CALL PJEPOFT
Territory! Philadelphia
Date* 10-29-5h
Sim of Account! Scott daper Co., (Jhoirical esearch Labe.
Address* Chanter, ''a.
Names u titles of persons interviewed* fir. Sparrow, Chales Bens, Robert V. Hadeirop
Coanaantai Vithin the last couple of years this company bought the plant end tinker holdings of the Sound 'view Paper Co., near Everett, Washington. Their research group hare recently been working on problems at that location and have found that wood fibre from that location requires a long heating tine to produce proper pulp for paper asking and to secure what they call "better fomatlon" of wood fibres In paper. This results in a harsh, high tensile strength paper, i once on the basis of their experience with asbestos producing a soft "feel" and reducing paper strength they Intend to evaluate our asbestos in this application.
Thqrdesire a fibre with following general qualifications.
1. Aa high fibre content as possible. 2. Aa little rock as possible, i.e. black specks and rock that would result
in pull outs on paper. 3. No bundles - as close to completely opened fibre as is feasible with
nilling equipment. It. Bisy would prefer to operate economically in the range of wood pulp,
let $80.00 to 3100.00 per ton. (These figures are their cost. Actually such puli, on open market would be around $120 to sliiO per ton.
5. They desire efficient "debonding" by the fibre (aeb.) However, this is something that they will have to experiment with to determine desired length of fibre. If Bob ^ulnn at research has any data on the efficiency of fibre in reducing tensile strength and relation of such reduction to fibre length it would be of considerable help to the
Scott men.
They have produced so called "hand sheets" in the lab from AX 2li07 M. In these very am-ill bundles of fibres show up since the paner is of the facial tissue type. I am attaching one of those sheets for your observation.
I am requesting for their lab evaluation, LT(AX 21*63) new mill (see below))
5K0U
)
6C fro* new mill (see below) )
MT06169
AX 2395 M
)
25 pounds of each.
The reason I pick new mill 1*T and 6 is that I understand it is low in rock, bo we have a willowed and screened 1*1 from HUl 5 u well as a similar 80 from same mill? If so I believe they would be of interest here.
I am sending Bob Madeira* a few pound samples of AX 2395 M and 5*0li toe preliminary work while awaiting larger samples.
Production, if they decide to use asbestos, would be at inverttt Washington, Fort Edward, N. Mobile, Alabama and Cheater, Pa. First production and majority user would be Everett, VJash
They believe they will require a 1Q5S addition of asbestos to produce the results they denir Hence if it works out they would need around 25.000 tons a year at the ^verett, Washington
Plant. I told thee if asbestos was what they wanted we could give them what they needed.
Ve may be fortunate and have one of the samples solve their problem or if that fails, we ma;
have to work out something for them. I rare hope we're foortunate. I'd appreciate comments
on this.
I!. . lonovaa
RESEARCH LABORATORIES
JOHNS-MANVILLE MANVILLE, N. J.
RPH3WT NO.
13-97
'J : .
page no-------------7-PE-QQ4-1
date________ 9-22-42
REQUESTED BY:
PREPARATION OF SPECIAL FIBRE FOR ASBESTOS TISSUE PAPERS
SUMMARY:
Two hundred pounds of specially processed fibre were prepared at the Mines in accordance with Fibre Development Department Report M-GN 7-115. The object was to produce a short fibre with minimum dust content so as to increase overall yield of washed fibres.
This fibre was washed in the usual manner and a yield of 54$ was obtained. This represents a large increase over the yield of untreated 6D04 fibre, which is 25$. The processing therefore was effective in removal of dust. However, much of the increased yield is rock and the washed fibre could not be used in thin asbestos paper production.
It is suggested that similar processing be applied to fibre of lower rock content. Coarse granular material in appreciable percentages is objectionable.
This report consists of Summary only.
ewr
)
Dr. C. F. Rassweiler, V. P., GHQ Mr. H. K. Sherry, V. P,, Asbestos
Mr. H. S. Deeley, Asbestos
Mr, W. N. Reakes, Asbastos
Mr. M. S. Badollet, Rosearch, Mvl.'
Mr, E. R. Williams Rea. Mgr., Mvl.
Approved.
/ //
R. Gr QUINN
^
Report by
MT06170
HtN2
A.F.D. aoWMUL Nor* 25tk, lf!4
a. S. 4oll*t aasvillo lUMrck
SMtt
Sion r sootisg it Xaorillo An 4iimn4 tin Scott P^*r iituitiM| 1 talM to Mr. llwm Ai na lnviai oo o Sntkorn trlf. ft ft4 Ina im to--a Vita Scott fapar --4 tfty mi --17 mln to got mpft of iMW for oral--tloo io taoir procooa. Bo --v -- objection to colog ah--d gita tklo aai the --torlol oao fmmlo--4 kf Sr. ftanaa*
1 --to fr-- too of Slo roooot Coll loforto vtaLok 1--lodo aasplao of pepar
aaft bjr Scott tfeot taey oro --Hog nol progro-- IS t-- lost parogiropa of
ftaana'i report So oojo, flojr voali wolo --a ftb pdao vieitiof th-- on* X -- to oot op o 4oto oft-- I rotors fr-- Coos Soota**
Z fool tale io e-- of tSo aoot pr--ialog proopooto nan -- t--t -- kavo vita *a ot tko proa--t ti--
An Donor-- nkM tko 4ato vita Qoioo, ao c-- go oror vita alaMs mini report* oo tka --jolt, roriov tko progro-- to 4oto --4 vara fr-- taoro*
j. c. nn itin
jcVt
CCi X. G, J, S. Park!--* X--alllo loeooroa
X. s. till--, MaoriHo la--raft
i. B. r--sIWy ----ilia lo----a I. G. Bosov--* iai1o4o1pato
x. m. a--a--
MT06171
1
& a.
nl X % csi
34 A
vii n\
XI
A
r\
I
3: a
>1 >
K
3
a- ^ \X'
^
3h
rs <1 <n
Q
^ 4 <S
vJ>
v.
rv
^l .
-r
\: k?
5^ <?N
> V s
f>X>1li
QO:
fH 4
o <4.
aJ
I N>
ir V)
^
~
-t x *1
s! VI
-1 u
V
3 `I1
Vi jC $1
Zf j
%a
5>
v3
MT06172
MT06173
MT06174
\i\ X RECEIVED
y .
August 2J| 1966
H. A. galsclair, ST 270
cc V. V. teafa* AShaatoa 1300 V. C. Strrtb^
UIZOV CAHBUa OGRFGBATZGB Brochures an Asbestos la Avar tears 8/ll/66
teanfcs ter the above. Z believe nssssrah las saaa that all. Vs have been
conducting a sartrst survey to detanlae if tb-- really is aa established
sorbet saA these
a asas art actual. So ter* pitch coetral la certain
crass appears to ha sa outlet ter OriHwgs sshsstas. A tear --las usa
It la very --11 a--to ter HOT rstaatlsa.
It 4-- causa loss
of strength sad poor flltratica (al-- dean tha paper aaahlae).
Ha'll hasp you lateaaad of say asr develapuaats.
H. 0. Donovan IUsearch A Aigl nearing Osotar
P.S.--W.C.StreiVr^-- SJL.Bolsdalr seat la attached. Z believe you've seen oat of BOD
MT06175
Reply to U-23 Asbestos in Cellulose Paper
Union Carbide is currently pronoting high purity grades of asbestos from their Coalings, California, mine for use in cellulose papers. JM development pro grams concerned with this use of JM asbestos fibers over a span of several years have indicated benefits to be gained are marginal. Reports from the paper industry on the performance of union Carbide's asbestos are varied; and vhen coupled vith our findings. Indicate that the operational and economic benefits to be derived from the development of a fiber suitable for use in cellulose papers are somevhat questionable but the following program is suggested.
The initial phase of investigation will concern processing of both Coalinga and Jeffrey chrysotlle to provide fibers of relatively low grit and iron content suitable for use in cellulose paper. Both dry and wet fiber processing methods for opening and cleaning fiber will be evaluated to aid in developing new and cleaner fiber for this use. Handsheet studies will be used to define the effects of asbestos additions on sheet
MT06176
-2-
forming characteristics, sheet appearance, and sheet physical properties. Fiber that shows promise for use in cellulose paper vill he used In studying means for blending it with T102 to provide a product similar to Union Carbide's Asbestos "T". Asbestos "T" will serve as control in this program. The productrthat appears most promising in handsbeet studies vill be evaluated on pilot plant equipment.
Subsequent phases of Investigation would Include
evaluation of fiber and/or fiber products resulting
from phase 1,
evaluation of competitive materials
to establish comparative data for applications as a
pitch control or retention aid, as well as contributions
to softness, opacity, and prlntablllty characteristics
of specialty papers.
Other phases of the project which are requested vill be carried out as potential fibers are developed for specific uses.
10. $1*0,000 11. 36 12. unknown
total $60,000
MT06177
PRODUCT SPECIFICATIONS DESCRIPTIONS
UNION CARBIDE
UNION CARBIDE CORPORATION
Mining and Metals Division 270 Park Avenue, New York, N. Y, 10017
MT06178
t*a***w** af la
*t
!,
\ -i'
-v *8
h*
' i&:a \
i
j
*?isr*R 5* xh ****** rr*s p.'waa C- J a ;i .r~~*>a ete* [t*a-*s--*<*
\ r Vi
. # A " .M* -T '
i. *M. %*#
SvV^fljj
s ^sS1 Th-Jcfi'
/-V*/>-4SL.A BLE
i/ V ..i
UftZIQN CARBIDE
RESOURCES AND CAPABILITY; Union Carbide owns and mines an extensive deposit of shortfiber (chrysotile) asbestos in the New Idria district of California. Ore mined from this region is proc essed in Union Carbide's up-to-date mill in King City, California.
NEW PROCESS ASSURES A HIGH-PURITY PRODUCT: Union Carbide's mill incorporates a unique process which results in a short-fiber asbestos product which is purer than any other com mercially available. During the processing cycle, each individual chrysotile fibril is fully liberated from the surrounding fibrils and entrapped impurities.
Union Carbide's asbestos is: Lower in grit, magnetite, and unrefined fiber bundles. Higher in brightness and surface area--uniform in quality.
UNION CARBIDE'S ASBESTOS AVAILABLE IN TWO MAJOR GRADES: Union Carbide's range of HIGH-PURITY grades of asbestos is designed to meet the needs of a number of new uses for chrysotile asbestos. A range of STANDARD grades of asbestos is competitive with the conven tionally produced Grade 7 asbestos.
USE: --------------------------------
HIGH-PURITY GRADES
Cellulosic paper: contributes to retention, pitch control, softness, opacity, and printability
Specialty papers
Ceiling tiles
Fresh water treatment: acts as a clarifying agent and decolorizer
Waste water treatment: acts as a flocculant, BOD removal agent and enhances oxidation
Plastic Products: can be used as a reinforcing material and as a filler for non-opaque plastics
STANDARD GRADES Vinyl-asbestos floor tiles Asbestos-cement products Asphalt floor tile Asphalt road paving Filled plastics
MT06179
ASBESTOS
msmnon
UNION CARBIDE HIGH-PURITY ASBESTOS A UNIQUE FIBROUS SOFTENING AGENT AND RETENTION AID
FOR TISSUE AND TOWELS
PROVIDES
FEXIBILITY; DRAPE; VELVET SURFACE FEEL
CLARK SOFTNESS
VALUES :
BLEACHED SULFITE UNFILLED------------9.5
SAME WITH 5% ASBESTOS --14.1
IMPROVED SHEET FORMATION
without A-'Dzrro
with ASBEsror
INCREASE DYE RETENTION
PLUS IMPROVED RETENTION OF CELLULOSE FINES AND FILLERS SEE ATTACHED GRAPHS AND MILL TRIAL DATA
MT06180
APPLICATION SOFTNESS FOR FACIAL TISSUE
Purpose of Trial: Improve overall softness and reduce raw material costs.
Type of Paper Machine: Yankee -- 120" Trim with 75/58 mesh wire Machine Speed: 1000 ft./min. with 10% Crepe Production Rate: 20 tons/day
Furnish (in use): 10% Kraft Bleached Hardwood ($90 per ton) 66% Spruce Sulfite ($150 per ton) 24% Broke ($130 per ton)
Furnish Possible Using 4% High Purity Asbestos: 29% Kraft Bleached Hardwood ($90 per ton) 43% Kraft Bleached Pine ($110 per ton) 24% Broke ($102 per ton) 4% Asbestos ($150/ton)
Furnish Cost... $139 per ton paper
$110 per ton paper
Savings to paper company per year (300 days) .............. ..................................................................................... $174,000
Economic Gain and Quality Improvement: This trial indicated that this paper company can save $174,000 per year in their facial operation alone. High
Purity Asbestos was evaluated at the 2%, 4%, and 6% level. A panel of people experienced in evaluating facial tissue handfeel judged the 4 and 6% asbestos content paper the best they had felt for handfeel. A side benefit was noted by the paper company people--that the asbestos contributed to more uniform formation.
Physical Characteristics of the Facial Tissue: Percent Asbestos: Basis Weight (Lbs./3000 ft.*) Bulk or Caliper (Std. Test) Machine Direction Tensile (oz./15 mm strip) Cross Direction Tensile (oz./15 mm strip) Tensile Ratio (M.D./C.D.) Absorption (seconds/.01 ml)
0% 11.53 32
9.3 4.8 2.0 5
3% 10.96 31
8.6 3.8 2.2 5
4% 10.66 30.9 7.1
3.4 2.1 5
4-6% 10.94 31.2
5.1 2.6 2.0 5
RESULT OF THIS WORK WITH THIS PAPER COMPANY: This company now uses asbestos in all products: tissue, towels, and facial tissue.
MT06181
SOFTNESS AND FORMATION
Another example of paper properties experienced with High Purity Asbestos additions is illustrated in Table 1. High Purity Asbestos was added to a 30 lh. wet creped towel and softness was found to improve over 20%. Additional benefits included improvements in wet tear. % stretch, and an obvious reduction of solids in the clarified water at the effluent of the saveall.
TABLE I
TRIAL DATA
Basis Weight (Ibs./24"x36"x48'') Softness (Crush Test) Bulk (4 ply cap.) % Stretch Wet Tensile Aged (one inch strip aged in oven at 108CC for 10 min.)
Machine Direction Cross Direction
Dry Tensile (one inch strip)
Machine Direction Cross Direction
Wet Tear
Machine Direction Cross Direction
Absorbency (1/1 Occ) Seconds
No Abmt<n 30.0 2200
0.267 6.5
2.7 1.7
9.6 5.7
30 34
35
With Aibfilw In Ppf
2% 3% 4%
30.1 29.8 30.4
1700
1680
1680
0.268
0.266
0.274
7.4 7.2 7.1
2.8 2.7 -- 1.5 1.6
9.3 8.6 -- 5.5 5.5
_ 36 42 -- 42 52
___ 33 35
Formation improvements are often dramatic with High Purity Asbestos addition.
MT06182
Asbestos softening of a 40-lb. towel.
MT06183
TEAR FACTOR
SOFTNESS UNITS
150
125
100
75
Effects of asbestos on paper softness and tear (kraft pulp,standard weight).
MT06184
AGED ABSORBENCY ( I hr at I0 5 C ) sec/O .I ml
700
650
600
550
CANADIAN STANDARD FREENESS
Asbestos improving aged towel absorbency.
MT06185
UrJIOiJ ( I DIDE CO .POlATlON
MINIM'.
2/i' i /
-
METAL*r* )IVISION
! , NFW YOW N.Y. 1001/
July 20, 1966
Mr. A. E. oi; g r Vice Pres 1 c! l - .1 Smith Ci Kane. r: C P. 0. Bo;: Linden, W.w
Dear Mr. Lin^ei:
Than!: you e your recent inquiry in regard to Union Carbide High-Purity asbestos
Enclose;' i material in paper vsi is good that you 'oil and/or costs.
ur brochure covering the various uses of our we feel will be of interest. The probability ind this fiber can improve your paper product
Our Hi" i-F r. ty Asbestos is priced at $125.00 per ton in carload lots, P.0 . i'_" . IC'ng City, California, and may be obtained in either pelleted or open:: 1 f b r form, the former being readily dispersible in a beater or nysrs pul ei . We have arranged for a small sraaple of each type to be sent : o y u: attention.
Ua approci t: your interest in our material, and if we can be of any further as i:tance please do not hesitate to call me.
RTL/dh
Very truly yours,
/'-'V .___ ^/)
/* 4
^^
R. T. Larkin Technical Representative
Enclosure
MT06186
r
ASBESTOS
non
UNION CARBIDE HIGH-PURITY ASBESTOS
A NEW FIBROUS FILLER AND RETENTION AID FOR PAPERBOARD
PROVIDES
IN TOP LINER-- Opacity Pigment Retention Improved Formation Reduced Underliner
Show-Through Cost Savings
PLUS Improved Printability Surface Flexibility and Toughness For Improved Folding
SEE ATTACHED MILL TRIAL DATA
MT06187
APPLICATION--BOARD MILL EVALUATION TOP LINER OF 22 PT. FOLDING BOXBOARD
Purpose of Trial: 1. Improve Titanium Dioxide Retention 2. Reduce stream pollution 3. Improve surface coverage or reduce underliner show-through.
Type of Paper Machine: An 8-cylinder Board Machine with 120" of effective trim.
Production Rate: 165 tons per day
Machine Speed: 270 ft./min.
Basis Weight: 85 lbs./1000 Ft.2 or 255 lbs./3000 Ft.2
Top Liner Furnish: (All waste papers)
Top Liner Furnish with Asbestos:
50% Blank (unprinted Newsprint) News................................................ no change
29% Hard White Envelope Clippings......................................................
no change
21 % Bleached Sulfate Cuttings ............................................................... no change
Chemical and Color Additives: 1% Ti02 (254/lb.) 1% Mer-Size..................................................................................... 1% Natural Gum ............................................................................. 0.5% Sodium Aluminate................................................................... pH 5.8 with Alum............................................................................... 6% Luster Clay (34/lb.) (reduced 3% with 3% asbestos added) 3 oz. Paper Blue R.............................................................................
Chemical and Color Additives: 1% TiOj* no change no change no change no change 3% Asbestos added
no change
* Not needed with asbestos; see comments below.
Material Savings and quality gains associated with the use of asbestos:
I. Improved Brightness: % Asbestos Top Liner Brightness Basis Weight (Lbs./lOOO Ft.2)
_0_ 65 85.5
_2_ 66
85.1
3 67 85.4
II. Surface coverage improvement and reduced underliner show through was apparent to the Technical Super
intendent and stated to be a very important quality gain.
III. The customer stated that shade was much better with the asbestos; getting away from their characteristic "tattle
tale" grey appearance.
IV. The brightness levels obtained with improved retention due to asbestos would, without question according to the Technical Superintendent, allow the elimination of the 1% Ti02. The top liner represents 2500 lbs. per hour or 25 lbs./hr. of Ti02. At 254/lb., 600 lbs. of Ti02 per day would yield $150/day savings. Since 34/lb. luster clay was replaced pound for pound with asbestos, the actual cost of the asbestos use would be about 24/lb. or $36/day leaving this Paper Mill a daily savings of $114 or with the 22 pt. Folding Box Board being produced on this one machine 100 days per year annual savings would be $11,400 per year.
V. Top liner vat overflow to the sewer was reduced to coincide with the use of 3% asbestos yielding an estimated
savings of $310 per day of $31,000 annually.
VI. These savings are significant. They are enhanced by improvement in the bending characteristics of heavier board
brought about by the flexibility effects of asbestos.
MT06188
APPLICATION IMPROVING BOARD TOP UNER
TYPE BOARD: 33 pt. -- 120 lb./lOOO Ft.2 WHITE VAT LINED CHIP
Purpose of Application: 1. Improve top liner appearance and reduce show-through 2. Improve top liner brightness 3. Improve smoothness 4. Improve printing characteristics
Type of Paper Machine: 5 cylinder machine producing 40 tons per day. These results would apply to many high tonnage machines producing the same grade of board.
Asbestos Used: High Purity at the 1% addition level
Furnish for Top Liner: Tabulating Stock Kraft Clay Size (Rosin) Alum
42% 52%
5% 0.3% 0.7%
System pH ..................................................................... 4.5
RESULTS OBTAINED FROM THIS APPUCATION OF HIGH PURITY ASBESTOS
I. SHOW-THROUGH REDUCTION OR TOP LINER FORMATION IMPROVEMENT was visually apparent. Using the top liner brightness divided by the bottom liner brightness as an indication of reduced show-through indicated a 20% improvement.
II. Brightness of the top liner was improved 4 points (62.5 increased to 66.5 with the asbestos present). III. Smoothness (Sheffield) of the top liner was improved 16%. IV. The board samples containing the asbestos gave improved Vanceometer readings indicating better printability.
Better printability should also be expected with the improved brightness, smoothness, reduced show-through and improved uniformity. This manufacturer continues to use High Purity Asbestos as a result of this work. Substantial quality gain permits the producer to reduce the weight of top liner with accompanying savings.
MT06189
IMPROVE QUALITY...CUT COSTS
WITH UNION CARBIDE'S HIGH-PURITY ASBESTOS
gjftg ASBESTOS
IS:
^ Grit free Higher in brightness and surface area
^ Instantly dispersible HERE'S WHAT IT CAN DO FOR YOUR PAPER
Superior TiCh Retention
the fiber as shown in the photomicrograph.
Positive Pitch Control--because of the high-surface area and absorptivity of Union Carbide's fiber.
^ Opacity. Pnntability, and Sheet Forma tion-all improved by greater retention and more uniform dispersion of all fines.
^ Softness--Union Carbide's high-purity asbestossoftenstowerand tissue stock by simple addition of fiber--gives ex cellent hand feel.
AND IT'S AVAILABLE:
Union Carbide owns and mines an extensive deposit of short fiber (chrysotile) asbestos in the New Idria district of California. A mod ern mill, incorporating a unique process, produces a short-fiber asbestos product which is purer than any other commercially available. During the processing cycle, each individual chrysotile fibril is fully liberated from the surrounding fibrils and entrapped impurities.
SALES OFFICES FOB UNION CARBIDE
ASBESTOS
Northeastern Region 270 Park Avenue New York, N. Y. 1G017 212 551-4420
Southern Region 1371 Peachtree St. N. E. Atlanta, 3a. 30309 404 373-4966
Midwest region 1300 Lakeside Avenue Cleveland. Ohio 44114 216 621-4202
Western Region 22 Battery Street San Francisco. Calif. 94106 415 982-1360, Ext. 16
UNION CARBIDE CORPORATION MINING AND METALS DIVISION 270 Park Avenue New York, N. Y. 10017
TO THE PAPER
INDUSTRY
UNION CARBIDE
HIGH PURITY ASBESTOS
INCREASES
Softness ^ Retention ^ Opacity
Pitch Control ^ Sheet Formation
Printability
AT LOWER COST
ASBESTOS
r\ ! *v i *"r 1
-'W-a. ** ft
Tion
TECHNICAL SERVICE
The wide range of applications for high-purity asbestos fiber is being examined by Union Carbide's Technical Service staff. Variations in paper manufacturing processes are continuously studied for specific areas of application.
The principal goal of technical services is to provide the assistance to paper companies which will enable them to draw real istic conclusions about the superiority of high-purity asbestos. The staff works closely with the manufacturer in mill trials and other test runs using high-purity asbestos.
Extensive laboratory facilities at Union Carbide's Research Center near Tuxedo, New York provides the Technical Service staff with the necessary research back-up.
MT06192
PREPARATION AND METHOD OF ADDITION OF THE HIGH-PURITY ASBESTOS
FIBER TO THE FURNISH FOR THE MANUFACTURE OF PAPER
1. Method of Addition
The asbestos fiber is added to the stock preparation system for homogeneous distribution in the same punnor as regular vood pulps. Bresent ex perience and information on retention properties suggests the following order of addition when using a slurry or opened asbestos fiber:
a. White water
b. Asbestos
c. Normal order of addition for pulps
d. Resin
e. Filler
f. fye
g. Alum
Suggested practice above is based on the normal makeup. Unusual deviations from the system makeup shown above should be considered as a special case. For example, if bentonite or talc were being used, normally the elimina tion of this material would be suggested. Asbestos fiber with its superior oil absorbency characteristics, as well as its high specific surface value would be more effective for pitch control properties.
For furnishing Kraft or sulfite specialty grades furnish makeup should be planned for mill trials considering the individual characteristics for each system. As with all stock preparation systems for proper blending of pulps, good agitation to obtain a uniform distribution of the blend of pulp and asbestos fiber is desirable. From experience and the technology developed to date the fibrous asbestos should be treated as a pulp rather than an additive.
MT06193
-2-
2. Points of Addition
A. Batch Type Furnish Makeup Systems
The high-purity asbestos fiber can be blended with the furnish in:
1. Hydrcpulpers
2. Slushmekers
3. Beaters (when roll is used for blending or beating)
4. Dynopulpers
5. Hi-Lo pulper
6. Pulpmaster
7. Mix tanks with good agitation
B. Continuous Stock Systems
When pulps and chemicals are continuously blended for furnish and chemical makeup, asbestos fiber can be dispersed at 2$ solids in Union Carbide's new pellet disintegrator. Good mechanical shear-type agitation is desirable but not absolutely essential. Experience re veals that a mixing tank vith a centrifugal pump and recirculation line vt11 provide adequate agitation for opened high-purity asbestos fiber.
C. Specific Retention Applications - lye Retention Improvement
With critical dye retention problems where the asbestos is to be evaluated strictly for dye efficiency improvement in the manu facture of specialty products, premixing of the asbestos and dye solu tion should be practiced. With a batch system, this is done as the first step in furnish makeup. With a continuous system a mix tank would have to be used. That is the continuously metered dye solu tions and the continuously metered asbestos fibrous slurry would be fed to a small mixing tank which could be gravity-fed to the furnish blending chest.
With all applications for paper quality improvements and ma terial retention improvements, methods of incorporating the asbestos fiber should be used to allow homogeneous distribution and intimate contact. Union Carbide's new pellet disintegrator can be used if there 16 any doubt.
D. pH Conditions
For best dispersion asbestos fiber should be blended with the furnish in the pH range of 4 to 6 -- 5 is optimum.
MT06194
I ASBESTOS
U
TOE USES OF HIGH-PURITY ASBESTOS IN PAPER
How various paper companies have benefited by using high-purity asbestos:
Softness and Surface Feel Improvement:
1. Superior handfeel and softness qualities not obtainable before the use of high-purity asbestos.
2. Elimination of expensive synthetic fibers used for softening.
3. Improved drying and release properties at the creping dryer.
4. More waste paper and less expensive chemical pulps could be used.
5- Elimination of expensive softer pulps.
6. High quality tissue could be made with Southern Kraft pulps.
7. Formation improvement as well as softening -- two factors that are diametrically opposed in normal papermaking.
Pitch Control:
1. Less rejections for holes due to pitch deposits.
2. Cleaner system and more efficient operation.
3. Cleaner felts and wires.
k. Fewer machine breaks and lost time.
Retention of TiOg: l. Substantial cost savings and reduced pollution.
Newsprint Opacity Improvement and Printing Gains.
Board Coverage and Printing Gains; 1. Less expensive furnish required for the top liner.
2. Reduced Ti02 requirements for the top liner.
MT06195
-2-
3. Improved uniformity of formation.
4. Improved top liner smoothness.
5. Indications of improved printability.
Improved Saveall Efficiency: Typical case histories illustrating improved efficiency in saveall.
Company "A" Condition
Effluent (lbs, solids/1000 gal)
Before Asbestos Addition Curing Trial (1-2$ Asbestos) After Trial
2.2 1.5 2.4
Reduction in Solids Losses *
35$
Company "B"
Condition
Effluent (lbs, solids/1000 gal)
Before Asbestos Addition During Trial (2.5$ Asbestos)
3.25 0.55
Reduction in Solids Losses =
83$
Note: Separan used before and during trial.
Ccmpany "C"
Condition
Before Asbestos Addition During Trial (2$ Asbestos)
1.0 hr. 2.0 hr. 3.0 hr.
After Trial
Average: Without Asbestos With Asbestos
Reduction in Solids due to Asbestos
Saveall - (lbs. solids/1000 gals)
Influent
Effluent
17.9
4.36
14.3 13.2 11.0
21.4
1.15 0.90 0.71
6.00
19.65 12.83
5.18 0.92
74$* 93$*
Recovery of solids to the Saveall.
MT06196
INITIAL
DATE
BOX NUMBER
SEGMENT NO.
i REQUESTING PARTY
KIht Stk* Sw*.
-___________ gziA________________________
NOTES
Jj
MT06J97
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1957
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MT06198
00133
co?t r o s x
BOX NUMBER
SEGMENT NO.
NOTES
initials
L _1
REQUESTING PARTY
G
MT06199
MEMORANDUM
TO: FROM: Date: COPIES TO:
Files
W. C. Thurber
November 27, 1973
Messrs. J. H. Marsh R. H. Mereness J. Solon<jtvVJf
Today I spoke with Dr. T. Boaz (202-389-6805), Executive Director, Committee on Bio logical Effects of Atmospheric Pollutants, National Research Council, as to whether or not the matter of asbcstos-containingjricial tissues had been discussed in any recent NRC meetings. While Dr. Boaz was aware of a recent resurgence of interest in the asbestos health question spawned by such matters as the Reserve Mining Tailings disposal, the use of asbestos-containing talc in cosmetics, and filtration of beer, etc., he was not personally aware of any recent discussions in NRC concerning the possible hazards resulting from the release of asbestos from facial tissues.
At Dr. Boaz' suggestion, I also talked to Dr. Douglas H. K. Lee (919-549 - 8411), of the National Institute for Environmental Health Services, Durham, N.C. Dr. Lee was also unaware of any recent discussions of this matter. He, in turn, suggested that I contact the newly formed Consumer Products Safety Commission. At this juncture, I turned the detective work over to Bob Mcrcnoss of AlA.
/;
WCT:es
MT06200
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