Document MJ931KoB4Mbb5q9xkwL4V6Bqk
CELANESE PLASTICS & SPECIALTIES COMPANY Chemcel Plant Bishop, Texas
TO: E. Munoz FROM: R. L. Bunkley
RLB-51-79
September 25, 1979
Quality Control Monthly Report August, 1979
Dr. R. A. Daniel - Chatham Mr. J. W. Beltz Mr. A. R. Kurkowski Mr. R. W. Murphy Mr. F. M. O'Neill Dr. M. L. Druin (6) - Summit . Mr. C. Gottfried
Mr. A. C. Abshier - Bishop Mr. W. S. Allen Mr. C. A. Amond Mr. G. Artripe Dr. H. L. Davis Mr. J. C. Doedyns Mr. D. L. Dotson Mr. R. D. Fuchs Mr. C. L. Hammond Ms. A. R. Hancock Mr. L. N. Harvey Mr. H. P. Hohon Mr. J. L. Merian Mr. W. H. Meyer
Dr. M. Meisters
Mr. F. B. McAndrew
Mr. W. L. Shearer
Mr. M. M. Wilson
Mr. D. Zimmerman
Summit Data Files
'
\|
Mr. A. B. Milam Ms. P. J. Moede Mr. R. G. Rothenberg Mr. J. D. Saladino Mr. A. G. Salinas Mr. P. N. Thomas Mr. D. Wallen Mr. E. D. Wendler Mr. K. A. Wolf File: 3.017
301.014 501.009 Central Files (3) - CCCTC
-
V
003939
r .>
GENERAL SUMMARY:
Product waivers for Celcor production lots totalled Ih.TL of the month's production of 9.3MM lbs. Quality waivers for Natural Finishing produc tion were due mainly to out of specification melt index and natural color. The major quality variances in Special Products production were out of specification melt index, natural color, and off-size pellets.
Celane^ quality waivers totalled 5.6% of the month's production of 1.9MM lbs. The major quality variances were failure of the flammability test and out of specification ash content on the filled products.
A total of 55.7% of the Nylon Unit's production (1.4MM lbs.) for the month was waived due to quality variances. The major causes of quality variance being out of specification RV and volatiles content.
I. CELCOtffi
A. Customer Complaints - Dotson/Tijerina/Hemandez
1. Arkless Switch complained (P-5554) that parts made with
GC-25 from Polyplastics were brittle and did not mold
as well as parts made with Bishop produced GC-25A. Since
the material was not made at Bishop and no lot numbers,
or samples were available for further evaluation, no {1
plant action was taken. Distribution was requested to f
send the customer only Bishop GC-25A production.
'
(DLD-180-79)
.
2. Trico Products complained (P-5556) that metal contamina tion was found in a shipment of GC-25A black from lots 9041271, 9033011, and 9041671. A review of original shipping lot analysis, retain samples, and a sample of the returned shipment failed to find any indicating metal contamination. (DLD-179-79)
At month's end four Celcon complaints are still pending.
B. Manufacturing Support
Evaluation of T-302 Stripping - Moede
It was recommended to Production that stripping on T-302 reactor column be re-evaluated while continuing with plans , for ordering the materials of construction for a cone bottom in the tower. A plant trial was initiated to deter mine the effects of increasing the trioxane concentration in T-302 residue on energy consumption, production capacity and raw material usage. The latent heat on the stripping section was reduced to a minimum. After sufficient data is collected, the latent heat will be returned and data will be cbllected for the stripping case.
003940
f
RLB-51-79
-2- September 25, 1979
Production of C-244 with BCI637T - Allen
'"
" ` "" V "
'
BCI637T co-stabilizer (a substitute for Elvamide 8063) was used in the production of C-244 from 8/18/79 through 8/24/79. Previous studies at Summit had indicated that BCI637T would significantly reduce black speck formation. All C-244 was produced on the 8" extruders with no unusual processing difficulties. However, a significant number of black specks and/or burnt pellets were present in all lots produced. Future production of C-244 will be monitored to compare black speck generation during the use of Elvamide 8063 and BCI637T.
C. Routine Analytical - Salinas
Sample count, overtime hours, holiday overtime hours, and formaldehyde feed concentration for August are summarized in Table I. The overtime hours for August were 272 compared to 509 in July. The significant decrease in overtime is due to the filling of a vacancy on "C" shift and a shorter reporting period. The sample count also decreased due to a shorter reporting period and less sampling from MH-2 and Nylon. The overtime hours are as follows:
Technician vacation Sick relief
Scheduled overtime Environmental Nucleant Production Safety Training PBT - Hi IV testing Total
-- 72 -- 38 -- 80 6--- 40 -- 12 -- 24
-- 272
II. CELANE3
A. Customer Complaints; Dotson/Tijerina/Hemandez
1. Beatrice Foods Co. entered a precautionary complaint (P-5557) stating burnt and/or contaminated PBT chip in PBT shipments. The complaint indicated the customer uses the chip but is qualifying another source of supply. The plant has no control over the quality of the PBT originating from Shelby. Shelby Quality Control indi cated that a small level of contamination of the type indicated is inherent to their process. The complaint was referred to Shelby Quality Control for further resolution. (DLD-182-79)
__ v
Two Celanex complaints remain unanswered at month's end.
003941
RLB-51-79
-3- September 25, 1979
B. Manufacturing Support
Intrinsic Viscosity of Celanex - Moede
Intrinsic viscosity determinations of Celanex (PBT) have not been in agreement with the Fiber Industries Shelby plant determinations. This difference was due to the FII method basing the RV (relative viscosity) to IV conversions on PET solutions rather than PBT solutions. This results in a higher IV value by a factor of approximately 1.09. It was recommended that the Celanese Plastics and Specialties Co. continue to measure IV by the Celcon Method No. CL 1-69 and use the FII Method No. 5, Serial 1 RV to IV conversion table to make comparisons with Shelby.
C. Raw Material Evaluation
Celanex Fiberglass Qualification Trials - Allen
OCF 419N911 AA, 3/16 inch glass from the new Amarillo plant was evaluated and qualified for use in Celanex. This glass was used without processing difficulties in producing 25,245 pounds of VO grade Celanex (3310 EF 3022). Physical properties and other Q.C. parameters met product release specifications, and were within the normal range of Bishop production.
OCF 419 BB, 1/8 inch fiberglass was re-evaluated for use in Celanex formulations. This glass was originally qualified in 1977 but has not since been used at Celanese. No processing difficulties were encountered in producing 24,860 pounds of 3300 EF 2001 using this glass. Although all product release specifications were met, tensile strength was judged to be somewhat low compared to normal production. Therefore, addi tional trials will be held with this glass before requalifica tion.
III. NYLON
A. Customer Complaints - Dotson/Tijerina/Hemandez
1. Reynolds Metal Company entered a supplemental complaint to the original P-5552. This supplement indicated that the seal problems with gaylords of Nylon N-186 natural
v involved more material than originally indicated. A total-of 18 gaylords instead of 11 out of a shipment of 30 were found with poor seals. In addition, an inspection of- warehoused gaylords of N-186 disclosed 23 of 51 gaylords with incomplete bagging seals. Photographs of the damaged seals were also included in the supplement.
Investigation of the complaint revealed that liner sealing problems had occurred in the plant when packaging this material. A proper seal was not obtained due to creases and wrinkles in the box liners. This problem has been corrected. In addition, all packaging personnel have
003942
RLB-51-79
-4- September 25, 1979
been retrained in proper sealing procedures, spot checks- are being made of all seals, and the sealing equipment is being modified to improve sealing operations. (DLD-177-79)
2. P.R. Mallory & Co., Inc. entered complaint no. P-5547 citing damaged bags (9) of Nylon 1000-2 natural in a shipment of 5000 lbs. The material was from lot 9052503. The damages were attributed to improper pallet shrouding with shrouding present only on the sides and not the top of the pallets.
This shipment was less than a truckload (LTL) and was therefore covered on the tops and sides by cardboard "forts" and strapped to the pallets. Shrouding on the sides alone is not done at the plant and to do so would be very difficult. At present all shipments are being shrouded with a new "box type" shroud. This is essen tially an inverted box over the entire shipment and provides better protection than the previous "fort type" shrouds. ' (DLD-181-79)
At month's end eight Nylon complaints remain open-
/
B. Manufacturing Support
1. Reynolds Metal Complaints - Bunkley
As previously mentioned (see "Complaint Section") Reynolds has complained of inadequately sealed gaylords of N-186. In addition, the customer has also complained of gels in some of the product.
A call was made on the customer at their Grottoes, Va. plant. It was determined that the seals on the current material, while improved, are only marginally acceptable and poorer in appearance than those on Du Pont's Zytel. In addition, the customer- again complained of gels with certain lots of material.
Quality Control will inspect the seal on each gaylord until a permanent solution to the problem is found. In addition, the customer has agreed to do special in-house > testing so that a correlation between blown film quality and results from the gel test being developed by RTS can be obtained.
2. Contamination of Neozapon/EVA Dye - Saladino
Unfilled nylon is colored with black Neozapon/EVA dye. This dye was found to be contaminated with small white foreign particles. It is possible that the contaminated dye caused the high RV problem in the last unfilled black nylon run by physically interfering with the RV test procedure. A report will be issued.
003943
i
RLB-51-79
-5- September 25, 1979
3. Nylon Nucleant Production - Saladino/Salinas
The inventory status of the nylon nucleant production is summarized below:
Inventory 8/1/79 Inventory 8/31/79 Nucleant Produced in August Nucle'ant in Process Inventory 8/31/79 (16% KF) Inventory 8/31/79 (23% CaAc2)
15 drums 27 drums 12 drums 14 drums 30 drums 18 drums
IV. INDUSTRIAL HYGIENE - Hancock, Pritchard
A. Formaldehyde Survey
The formaldehyde survey in the SH1/T01 area is partially complete.
Sample results reveal several exposures to formaldehyde over the 1.5 ppm "action level". Those job descriptions exposed to formaldehyde above the action level were:
1 operator-gauger, 1 TO operator helper-, 2 SH operator helpers,
1 SH operator.
||
A leak in the slop line from T02 could have contributed to :some of the exposures. The survey will continue, as will the fdllowup monitoring. A report will be issued.
B. Asbestos Survey
Personnel were monitored for asbestos exposure during the August SEO production run'in the Celanex Unit. The asbestos handling portion of the blending system had been modified. A report will.be issued pending results from National Loss Control Laboratory, Long Grove, Illinois.
Personnel were also monitored during the clean-up procedures after an asbestos spill in the Celanex unit (8-06-79).- A rubber boot on V-1941 vacuum system was partially detached. Asbestos escaped from the system as the blend was dropped from MX-702 into the V-1941 feed tank. Personal and area samples were taken. The highest personnel exposure seen was 1.2 fibers/ cc. This was a short term (55 min.) sample. The highest v concentration found (for the area samples) was 0.8 fibers/cc. This sample was taken on the third floor in the vicinity of the spill'. The permissible exposure level (8 hr. time weighted average) for asbestos is 2 fibers/cc.
C. Organic Vapor Analyzer
A "diluter kit" attachment for the OVA has been received. This attachment allows measurements in the 1000-10,000 ppm TOC range. A modification to the previously issued method of operation (ARH-33-79) will be written.
003944
RLB-51-79
-6- September 25, 1979
D. ETOX Survey
Personal samples for ETOX exposure have been taken in the SHI, SH2, and MH2 units. Operators and operator helpers were monitored. Sample results indicate personnel exposures to
ETOX are under 1.0 ppm, 8 hr. time weighted average. The highest exposures seen were under 5 ppm, while collecting samples. . The survey will continue and should be complete in mid-October. A report will be issued.
E. Analytical Load
The OSHA/Environmental analytical load, to date, is summarized below.
Month OSHA Environmental
YTD. OSHA Environmental
SH1/T01 SH2/T02 MH2 Nat. Finishing Spec. Product Celanex Nylon Chemical Co.
67 ' 2 2 0 0
23 0 0
94
82 0 0 0 0 0 0 0
82
144 228
119 ' 226
317 62 30 0
1,126
92 10
1 2 2
l 1, 3 YJ2
te W.
: ~
V. COLOR SERVICE - Artripe/Rothenberg/Harvey
General Summary
Color Service developed 27 color matches this month. The distribution of color match work for each market group was 16 Celanex, 6 Nylon, and 5 Celcon; of this 5 Celanex, 3 Nylon, and 2 Celcon were reworked from existing formulations.
887 pounds of products were extruded and shipped.
A total of 557 chips were sent out in the process of filling 21 sample requests for chips only.
We have scheduled 25 color matches for September, leaving our backlog of unscheduled work at 42. There is 1 new marketing request on backlog. The remainder of the backlog is necessary due to pigment obsolescence, reformulation of Nylon vendor concentrates, and chip replenishment.
Fisher Body Claret WPH 4887 now has full approval, Blue WPH 7130 was resubmitted to Fisher for UV testing.
10 match requests for Fisher Body 1981 model year were received this month.
003945
i
RLB-51-79
-7- September 25, 1979
R. Rothenberg and L. Harvey visited Summit and U.L. Laboratories to observe UL 94 VO testing procedures. This was to identify any differences in testing procedures between U.L., Summit and Bishop Laboratories.
Color Service work load remains very high, turnaround time per month was slightly above last month.
1. Method Update - Rothenberg.
One physical property test method was revised and issued during the month. The method was: Determination of Tensile Properties of Plastics (CL 2-22).
2. New Test Method - Rothenberg
Test method CL 2-27, Visual Evaluation of Color Differences of Opaque Materials was issued (RGR-74-79). This method describes the general procedure to be used in the visual evaluation of color differences in molded Celcor, Celanex!, and Nylon. The method covers spectral, photometric, and geometric characteristics of light sources, illuminating and viewing conditions, and| specimens. This method is to be used for critical color'matdhing.
3. PCB1s in Pigments - Rothenberg
Effective July 1, 1979, EPA imposed a ban on any form of phthalocyanine blue and green pigments and diarylide pigments containing more than 50 ppm of Polychlorinated Bi Phenyls (PCB's). We currently use five (5) pigments classified as. phthalocyanines and have been informed by the manufacturers that we are in compliance with the new regulation (RGR-71-79).
4. Color Formulation for NSF Approval - Rothenberg
Complete formulation data on a Celcon FDA-grade blue concentrate was furnished to A. Serle. This information was needed to complete material formulation confidential reports for NSF (RGR-73-79).
VI. PERSONNEL
Martha Escobar joined Celanese as a Lab Technician assigned to the Color Lab on August 13.
__ '>
Marianne Thompson, Color Lab Technician, was transferred to the Specification Lab on August 13.
003946
RLB-51-79
-8- September 25, 1979
K. A. Rose, Analytical Group Leader, resigned effective August 24.
Kenneth Pratt was transferred from the Specification Lab to the Chemical Co. Lab on August 29.
RLBrslh Attachments
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-
Gross Production Total Packaged Off
Specification Quality Waivers
TABLE II Celcon Quality Summary
AUGUST
M Lbs
Percentage
9247.1
100.0
2643.7 2286.2
28.6 24.7
Year to Date
M Lbs
Percentage
58411.7
100.0
17328.6 14378.1
29.7 24.6
TABLE^ III Celcon Experimental Products
Product
C234A' C243 C244 C267 C273 .C300 C301
Production
62400 209900 599100
30530' 5400
333300 125100
Releases
62400 209900 471100
30530 5400
290100 125100
003949
Formulation
M9000 Flake M9001 Flake
M2 7000 Flake
M2501 Natural
M2504 Natural M2514 Natural
M9004 Natural
M9014 Natural
M90210 Natural
Ml 4014 Natural
C143 Natural M27004 Natural
M27014 Natural U1011 Natural
M2501 Color M2504 Color
M9004 Color
M9014 Color M9008 Color M9008 Natural
M9034 Color M14014 Color
C143 Color
M27004 Color M27008 Color
M2504 Black
M9004 Black M9014 Black
C143 Black
M27004 Black
M27014 Black U1011 Black
GC25A Natural
GC25A Black
M9007 Color M9007 Black
Salt & Pepper
C155
C234A C240A
C241
C243 C244
C251
C252
C254
C255
C257
C267
C273
C300 C301
_
V
TOTALS
TABLE IV
Celcon Releases
Releases_____________
Quantity
(M Lbs)
AUG
YTD
AUG YTD
Quality Waivers
Quantity
(M Lbs)
AUG YTD
AUG
0 390.9
0 0 0 0 2824.5 664.3 148.4 123.2
1109.8 922.5 600.5 0 0 0 27.0 0 0 0 58.8 28.8
48.9 2.8
33.9 0
51.3 110.6 102.8 117.2
30.9 0
362.3 0
9.6 0
135.6 0
'62.4 0 0
209.9 471.1
0 0 0 0 0 30.5 5.4 290.1 125.1
26.8 1396.2
24.9 881.1 1596.8
25.7 24872.9
2792.2
178.6 172.8 3289.3 2717.9 1788.8 489.6
21.8 56.0 1603.3 22.6 98.3 239.2
315.1 93.4
149.0 110.0
260.4 159.2 2507.2
554.5 236.2 380.6
30.9 65.2
803.5 1613.2
225.9 215.4 1175.3 124.7 964.3 502.6
64.7 645.4 3275.9 387.6 176.4
12.6 5.0
12.0 50.9
5.4 1007.5
542.6
0 34
0 0 0 0 27 13 5 1 10 6 6 0 0 0 4 0 0 0 4 2 6 1 10 0 2 7
8 7 2 0
24 0
5 0
10 0 4 0 0 2 6 0 0 0 0 0 3 1 3 1
9099.1 58967.4 214
3 118
2
17 28
1 206
31 6 2
38 20 29 18
2
3 148
3 9 15 18 7 21 11 42 15 74 29 16
17 2
5 60 71 64 10 85
5 35
4 4 11 38 8 2 1 1 1 5 1 10
5
411.1 1045.3
640.1 109.7
54.9
7001.8 860.2 85.1
394.2
267.1 116.0
589.4 335.5 341.1 412.7
35.9 3.2 272.4
1.9
28.8
14.2 177.3
9.7
8.7
17.5 16.1 53.4 16.4
34.9 2.6
86.6 92.0 373.4 270.7 16.1
69.7 16.4
141.5
302.6 12.7
100.4 303.1
85.3 143.0
93.8 18.2 262.6 622.6 285.6
5.4 5.4
1377 2286.2 14378.1
8 3 2 4 2 2
1
2 2 1 1 1 3 1 9
1 4
48
YTD
9 15
55 10
3
6 3 8 15
2 27
1
lfe-
<3
7 3 10 12 1 4 1
22 1
3 5 1 1 3 9 4
1
260
7. COLOR
BLACK
OTHER
GLASS FILLED NATURAL
CONCENTRATES
Month 2720" 5.22 5.78
3.98 82.72
0.10
YTD
5703 8.33 4.45 4.10 77.34 0.75
.
QUALITY WAIVERS
MONTH 25.1
YTD 24.4
003950
!
TABLE V
Analysis of Celcon Packaged Off Specification
Natural Finishing
Defect
-Melt Index Discolored Pellets Black Specks Stabilizer Content Ash Content Natural Color Ext. HCHO 10X Melt Index Kd Volatiles Off Size Pellets
August
Lots
Quantity M Lbs.
14 1015.0 6 329.3 1 192.4 4 249.8 00 6 346.9 1 43.2 00 3 169.6 0 0. 00
7, of Total Natural
12.4 4.0 2.3 3.0 0 4.2 0.5 0 2.1 0 0
Lots
83 25 33 19
1 23
5 3 6 6 6
Quantity M Lbs.
7202.0 1169.2 2971.6 1113.4
28.3 1964.9
152.0 56.1
532.1 205.8 914.6
7, of Total Natural
15.4 2.5 6.4 2.4 0.1 4.2 0.3 0.1 1.1 0.4 2.0
Special Products August
Defect
>It Index discolored Pellets Color Match Off Size Pellets Colored Pellets
(Contamination) Volatiles Stabilizer Content Kd Black Specks Tensile Strength Natural Color
(Glass Filled) Ash Content
Lots
11 4 5 7
1 0 1 10 0 1
9 0
TABLE VI
Quantity M Lbs.
120.8 43.7 18.1 62.3
-
2.8 0
17.5 58.2
0 20.1
141.5 0
7o of Total S.P.
11.6 4.2
1.7 6.0
0.3 0
1.7 5.6
0 1.9
13.6 0
Lots
84 20 21 50
6 10 13 29
1 21
25 5
Quantity M Lbs.
1209.7 206.0 136.7 650.1
25.2 143.7 424.4 177.7
9.4 299.1
349.8 38.4
' % of' Total S.PC
10.3 1.7 1.1 5.5
0.2 1.2 3.6 1.5 0.1 2.5
3.0 0.3
003951
--
Gross Production Total Packaged Off
Specification Quality Waivers
TABLE VII Celanex Quality Summary
M Lbs
AUGUST Percentage
Year to Date
M Lbs
Percentage
1905.7
100.0
16086.4
100.0
406.6 107.2
21.3 5.6
1435.5 884.5
8.9 5.5
TABLE VIII Celanex Experimental Products
Product J240
Production 4450
Releases 4450
\1
003952
i
TABLE IX
Analy sis of Celanex Packaged Off Specification --
Defect Flammability
'
Lots 6
Augus t M Lbs 196.4
% of Production
10.3
Year to Date % of
Lots M Lbs Production
15 373.8
2.3
Discolored Pellets
0
0
0
5 52.3
0.3
Ash Content
5 118.2
6.2
27 598.7
3.7
Off Size Pellets
0
0
0
2 62.8
0.4
Volatiles Contamination
00
0 1 39.4 - n0-2
2 53.2 2.8 6 126.7 ' f `0.8
Color Match
00
0
7
95.3
: 0.6
. .rilled Pellets
1 38.8
2.0
3 101.5
0.6
--
-
V
003953
TABLE X Celanex Releases
Formulation
- Releases
Quantity CM Lbs) AUG YTD
Lots AUG YTD
Quality Waivers
Quantity
CM Lbs)
Lots
AUG YTD AUG YTD
.2000 Natural
2000-2 Natural 2002-2 Natural 2012 Natural 2012-2 Natural 3200-2 Natural 3210 Natural 3210-2 Natural 3211-2 Natural
3300 Natural 3300-2 Natural 3310 Natural 3310-2 Natural 3311 Natural 3311-2 'Natural 3200 Black 3210 Black 3210-2 Black 3300 Black
300-2 Black
_>310 Black 3310-2 Black 3311-2 Black 3300 Color 3300-2 Color 3210-2 Color 3310 Color 3310-2 Color 3311-2 Color
J225 J226 J227 J228 J240
"0
0 0 97.6 45.8 0 347.8 44.4 0
430.9 0
359.6 80.0 0 0
109.0 39.0 0
267.3 10.4 42.7 17.0 0 0 0
0. 0 0 0 '0 0 0
0
4.4
25.9
326.2 18.4
248.5 179.4
38.9 1149.4
262.2 39.5
3970.3 102.5
2010.7 494.7 15.0 47.0 407.0 263.5 102.2
4155.9 29.6
404.1 189.8
54.4 275.0
41.6 21.1 122.7 144.6 53.7
9.7 7.5 13.0 . 13.0 4.4
02
0 31
02
7 20
4 17
01
9 58
30.4
2
1 14
01
12 132 38.8 352.5
1
10
03
11 84
91.3
6
4 23 68,4 68.4 3
3
01
---
01 3 12
- fISe- t
1 13
19.5
*
1
05
25.5
1
3 55
194.2
5
.1 2 4 25
34.7
2
1 12
20.4
1
02
0 22
47.6
4
03
01
08
09
04
-
-
01
01
01
01
11
4
totals
1895.9 15241.4
62 574 107.2 884.5
35
QUALITY WAIVERS
5.6 Month
5.8 7TD
003954
--
Gross Production Total Packaged Off
Specification Quality Waivers
TABLE XI Nylon Quality Summary
Augus t
M Lbs
Percentage
Year to Date
M Lbs
Percentage
1406.8
100.0
19696.7
100.0
783.3 783.2
55.7 55.7
' 7275.3 6102.9
36.9 31.0
TABLE XII Nylon Experimental Products
-
Product
N186 N245 N265 N269 N276 N277 Nat. N277 Black
Production
184400 37200 4950 88800 4700 5850-. 9500
Releases
141200 37200 4950 88800
. 4700 5850 9500
ik v
003955
TABLE XIII Analysis of Nylon Packaged Off Specification
Defect Relative Viscosity Volatiles Ash Content Discolored Pellets Off Size Pellets Natural Color Izod Impact Nu-j-eant Copper Black Specks AEG Iodine
Lots 42 30 0 3 1 0 0 0 0 0 0 2
August______ ____ _____
of
M Lbs
Production
480.6
34.2
361.4
25.7
00
28.8
2.0
11.3
0.8
00
00
00
00
00
00
' 39.3
2.8
Year to Date % of
Lots M Lbs Production
179 3610.3
18.3
137 2657.2
13.5
12 228.0
1.1
13 125.0
0.6 _
29 578.4 ' j| 2.9
30 637.6 : 3.2 'n:
14 316.9
1.6
15 293.1
1.5
2 42.5
0.2
5 43.5
0.2
1 21.6
0.1
2 39.3
0.2
i
003956
i
t. TABLE XIV Nylon Releases
Formulation
1000-1 Natural 1000-2 Natural 1000-4 Natural 1003-1 Natural 1U03-2 Natural 1200-1 Natural 1300-1 Natural 1310-1 Natural 1310-2 Natural 1310-4 Natural 1400-2 Natural 1403-2 Natural 1500-2 Natural 1503-1 Natural 1503-2 Natural 1600-2 Natural 1603-2 Natural 1000-2 Black 1003-2 Black 1310-2 Black1503-1 Black 1503-2 Black KA3-2 Black 'i 3-2 Color 1603-1 Color1603-2 Color N181 N184 N186 N198 N224 N243 N245 N249 N265 N269 N270 N273 N276 N277 Natural N277 Black N355 N357
TOTALS
Releases_________ ~
Quantity CM Lbs) AUG YTD
Lots AUG YTD
Quality Waivers
Quantity
CM Lbs)
Lots
AUG YTD
AUG YTD
0 0 6-0.4 187.3 157.4 58.8 0 0 0 0
0 0 0
0 0 0 0 333.1 184.3 30.5 0 243.7 0 0 197.7 0 0 0 141.2 0 0 0 37.2 0 4.9 88.8
0 0 4.7 5.8 9.5 0 0
1745.3
628.3 2008.8
792.4 553.2 1064.4 448.7
58.0 33.0
1528.3 616.9 63.0
32.9 357.7
284.3 1266.2
103.0
24.9 529.0 532.6 621.0
39.0 2378.3
108.8 72.6
420.5 12.6
830.8 62.0
443.2 41.2
1586.1 782.4 212.8 17.0 4.9 522.0
192.5 147.5
4.7 5.8 9.5. v 867.4 315.6
20623.8
* -
0 31 0 101
145.1 386.8
.7 20
3 40
116.4
6
9 27 8 54 39.3 181.8 5 42 48.9 228.7
29 4 21
03 02
22.0
1
0 75 0 29
228.2 207.0
11 10
03
01
0 12 09 0 48 04
130.7 252.2
1072.7 74.7
4 7 38 2
01
-
28 34 322.3 456.6 - 2yg 31
16 30 184.3 450.7
l(fl^ 25
2 33 30.5 400.9 . 2 ` 21
01
39.2
1
10 73 121.6 847.9
5 -26
0 4 06
42.9 '
2
15 34 26.7 26.7 2 2
01
12.6
1
0 40
21.6
1
04
15 46 9.6 71.4
02
0 78
85.3
0 39
272.3
17
4 . 14
2 11
'0 2
11 4 26
09
07
11
11
11 0 45 05
290.1 38.4
15 1
121 1018 783.2 6102.9
59 287
QUALITY WAIVERS
44.9 Month
29.6 ' YT5
003957
I
