Document MJ0pdKL8YE52gg6GRog3aVn3a
-
ESTIMATED SALES AND PRODUCTION OF ALL PRODUCTS
CONNECTED WITH AROCLORS 1950 - I960
AUTHORS: P. G. BENIGNUS - JOHN B. TROTTER
MONSANTO CHEMICAL CO. PHOSPHATE DIVISION ST. LOUIS, MO. 12/5/52
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........ .
DSW 550840 STLCOPCB4089257
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AB09L0B SALES 1.4 10 ~ lyj
....... . .'3 2-2 1
ESTIMATED ARCS LOS r-ll. 1930 - 19of......
0 HLORI Is A ISO mz^hixi 29r0 - j. A '50
. p'3 -y-s 2
.......pags 3
BENZOL RLOAITSEALLTS 19':? " lc60 . .
. ............. rage 4
7URIATAC ACID A PEC-TLCS
i9r-o - :
,
BIPHONAL RAQUIEILLI r,.
193-'
!'J- , .
p-e- a x6
BIAKiLTSL 'LAST .1 . A AROCLOR . 4: A 4 CA.'VvCX
pa o 7
lERILILAYL AROCLOH ESTIMATED . -A 75
1959 - 190O
.................page 8
astievied ib-4.) ak:l action ...aa? ooi-iv :aa_ou
1933 ' i:398 .. . .............
, A.
9
ESTIMATED TV. AKORl IS LA (r ERE MEAT1 - LA JMMRICH AND ASiSISTOA!
1950 - 1989....
.......................................... page 19
ESTIMATED SAFES 07 ALL AROCLDAS . 1933 - 19oO............... . . . ,............ . . .................. .. .page 11
J.LL
DSW 550841 STLCOPCB4089258
1* *'r t*
AROCLOR SALES 1940 ~ 1950
Sales of Aroclors, Biphenyl and. Tarpfcenyl types were aa follows for 1940 through 1950:
1940 1941 1942
1343 1944
1945 1946
1947 1948
1949 1950
6*771,821 Pounds
12*690,693 17,548,294
" "
15,503,095 13,013,183
" "
11.533.000 "
12.345.000 "
, "15.368.000 "
16 806,820
15,439,949 " 18,074,432 "
This shows sales of Aroclors increased 2.66 times 1940 figures.
Sales as follows:
Electrical Industry All Others
73,gfi 26. l
-1JTT 7
oS\N 550842
:
STLCOPCB4089259
Estimated sales of Aroclors, Biphenyl and Terphenyl types, in .1.95'} through I960 are as fallows:
1950
1551 1912 1953 1954
1955 19h6 1957 1958
1959 I960
18,074,432 I 24,258,423 24,184,200
28,400,000 31,900,000%
32,400,000 34,400,000
V xt^LUj /sEf n u
v
r
36,400,000 33,400,000
it
40,400,000
42,400,000 V
* General Electric fcae AEG TransformerContract requiring 1,500,000 pounds
extra .i2:60 for 1254 . (Non-recurring use.)
These figures are based on facts obtained from our own organisation, Westinghouse, General Electric, TJ<> S. Government, Alabama Power Coand the electrical in dustry in general.
--2 "
JET?
J DSW 550843
STLCOPCB4089260
1
CHLORINE REQUIREMENTS 1950 - I960
Chlorine requirements based on estimated sales Aroclor for 1950 through I960 are as follows:
a frKlT
1950
1951 1952
1953 1954
1955 1956
1957 1358
1959 1960
21,688,800 Pounds
29,109,600 "
23,021,040
34.080.000 38.280.000 38.800.000
41.280.000 43.680.000 46,080,GOO 48.480.000 50.880.000
/j* 120,000
JS -TV* 090 /6 S't'v'ooo nt /2
2.0$S'y'eeo
These figures are based on the average use of 1.2 pounds of Chlorine to 1 pound of Aroclor, Terpbenyl and Biphenyl.
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7 7$ DSW 550844 STLCOPCB4089261
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BENZOL REQUIREMTS I953 - I960
Estimated use of Benzol based, on estimated sales of Aroclors for 1950 through i960 is as follows;
1-.I
1953 1954
1955 1956
i.957 1958
1959 IwoO
2.,3.43,800 2,497,000
a aHliens
2,492,800 2 ,6x8,380 2,760,100 2,399*620 3 ,06l.,600 3/204,000
If !( 1; l*
ft ?!
The above fig;ures are biased on present operations Biphenyl at conversion rate of 17%
The factor of 0*178 gallons Benzol to 1 pound Biphenyl
ia used3
.
3
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DSW 550845 STLCOPCB4089262
\
MURIATIC ACID 20 PRODUCTION
1950 - I960
Estimated quantity of Muriatic Acid 20 produced at Anniston based on the amount of chlorine em ployed for 1950 through i960 is as follows: -
1950'
1951 1952
1953 1954
1555 1956
1957 1958
1959 i960
32,532,800 43,663,500 42,126,000
51,120,000 57,420,000 58,200,000 61,920,000 65,520,000 69,120,000 z^72,720,000 76,320,000
Po!u1 nds tt 11 ?! *1 Tt tt ?!
M tl
The factor of 1.5 pounds of Muriatic Acid 20 to 1 pound of Chlorine Is used.
Inasmuch as it will only be possible to sell
approximately 1,000 tons In the south per month,
we suggest we immediately take steps to recover
Chlorine or Trichlorbenzene from the estimated
remaining 24,000 tons annually. As you know,
Hercules is successfully recovering Chlorine from
Anhydrous HC1 at Brunswick, Georgia from the Chlor
inated Toxaphene Operation.
.
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UL H
\ DSW 550846 STLCOPCB4089263
s
BIPHENYL REQUIREMENTS 195: - I960
Quantities necessary to supply Organic Division 4,000,000 pounds annually and fruit preservation need of 4,000,000 pounds annually.
4-ocy, oot)
The amounts needed for Biphenyl droolers are as follows:
3
19:33 1954
1935 1956
1957 1958
1959 1960
Biphenyl A rod or s
TOTAL Organic Div. & Fruit Program & , Biphenyl Arodors
- , ,12 100 000.
GoO.Qlo., 500,000 lbs
13,650, 000----r/^, Ufo.eW 18S 050,000--V
13,760, 000--a- rv?>* 09918,160,000--il_
14,710, QOO--U--./J5 <fS0 >^19,110,00^ "
15,450, 000--0 V4>^^19,850,00
, ,16,290, 000-^- * w 20,690,00
17 200
21,600,00
13,000, 000^ *^^022,400,00'
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STLCOPCB4089264
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DSW 550848 STLCOPCB4089265
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REVISED
BIPHENYL REQUIREMENTS 1953 - I960
Quantities necessary to supply Organic Division 4,000,000 pounds annually and fruit preservation need of 2,500,000 pounds annually.
The amounts needed for Biphenyl Aroclors are as follows:
1953 1954
1955 1956
1957 1958
1959 i960
Biphenyl Aroclors
15,200,000 16,450,000 17,700,000 18,950,000 20,200,000 21,450,000 22,700,000 23,950,000
TOTAL Organic Div. & Fruit Program & Biphenyl Aroclors
21,700,000 23,950,000 26,200,000 27,950,000 29,200,000 30,450,000 31,700,000 32,950,000
6/24/53
6- -
DSW 550849 i
STLCOPCB4089266
1
BIPHENYL PLANT CAPACITY
BIPHENYL PLANT CAPACITY
Present Production Rate..... .............. .17*000,000 lbs.*^ Possible Production at I?':*'- Conver. .. 19*000,000 " ^ Possible Production at 23$ Conver...21,000,000 " ^3.
(P. G. Benignus Report on HB-40 11/6/52)
Possible Production as per H. 0. Tittel 11/20/52 *-7 24,000,000 Ibs.i^
AROCLOR PLANT CAPACITY
Krummrich can now distill.......... 1,250,000 lbs. per month
Anniston can now distill.......... .1,800,000 "
M.
"
Total Monthly Distillation Capac. 3,050,000 "
"
"
Mr. H. 0, Tittel stated 11/20/52 that, with adjustments, Anniston could distill 2.000,000 pounds per month. This means Anniston and plantwinaximtim distillation capacity is 39,000,000 pounds Aroclor annually.
>'
V/e now recommend Anniston proceed to the 2,000,000 pound monthly distillation promptly.
j7ho ,yr*
%
-A/ >
---,f 1
-7-
DSW 550850
JJT 13
STLCOPCB4089267
Ti\R PHENYL AROCLOR ES TIM TED SALES
. 1952 - I960
'
AROCLORS 4465 ~ 5460)
1952
1953 1954
1955 1956
1957 1953
1959 1360
3,045,001 Pounds/^,7
3,551,40*. --i'r^a^uU^f.
3,827, 40(
4,103,00c
4.379.00
4,655,000*
jg*>o
4.331.00 5.207.00 5.483.00
00 O V/^TsTtf oe o
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DSW 550851
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___
STLCOPCB4089268
REVISED
TERPHENYL AROCLOR ESTIMATED SALES 1952 - I960
(AROCLORS 4465 - 5460)
1952
1953 1954
1955 1956
1957 1958
1959 i960
3,045,001 3,748,894
4,048,894 4,348,894
4,650,000 4,950,000
5,250,000 5,550,000 5,850,000
Pou1! nds 11 11 It (1
11 M II
1I
6/24/53
-8
j DSW 550852 STLCOPCB4089269
ESTIMATED HE-40 PRODUCTION . 171 c o ' JONVERSION 1953 - 1953
Estimated JIB-40 quantity we can produce, if we so to 23# conversion, is as follows:
1553 "" 1954
1955 1956
1957 ^ 1958
2,669,000 Pounds 2,342,000 " . 2,840,000 " 4 2,371,000 r j 3,030,000 " j 3,112,000 . ;,w>-
(This is total amount and does not include Dow Materia
The quant ty of HE-SO we c a
11 Is far above the
amount v?e can produce. It was necessary to figure
JJB-40 back:wards in relation to Terphenyl Aroc lors
and at 23-0 ec-nver sion (21,000.0 00 pounds Biphenyl
annually) we would have reache d plant capacity by
-- X`JD
-9UP /~
DSVV 550853 STLCOPCB4089270
From Monsanto Chemical Company
At St* Louis
Date December 1, 1953
To J. B. Trotter At St. LouL s
Reference
Subject Tank Cars
Following is current listing of tank cars in service at Anniston and WGK Plant in Aroclor, Pyranol, IB 20 AND HB 40 service*
Anniston Car No*
MONX 810 820 821 832 834
835 836
GATX 324-51 324-54-
32455 32456
32457 2988 2944
Service Aroclor ti 11 ti 11 it 11 11 11 ti 11 11 11 11
Gallonage 8,000 8,000 8,000 8,000 8,000 8,000 8,000 8,000 temp, loan to WGK 8,000^
8,000 8,000 8,000 8,000 TEMP LOAN from DuPont 8,000 Temp.loan from DuPort
UTLX 58662
GAXT 52519 SHPX 4570 GATX 50801 GATX 56066
HB20 & HB 40 11
11 11 11
4,000 4,000 4,500 (compartment car) 8,000 8,000
W.G.K.
MONX 413 MONX 418
GATX 60147 MOHX 802 MONX 803
MONX 809 MONX 819 MONX 833 MONX 530
Pyranol 11 11
ti
4,000 4,000 4,000 8,000 8,000 8,000 8,000 8,000 7,000
Monx 810 and 834- are currently at WGK Plant for repairs and are to be returned to Anniston when repiirs are completed.
IN' 10
Chas
illiams
STLCOPCB4089271
r-scT ' IV ',] " .... f
F om Monsanto Chemical Company
At Monsanto, Illinois
Date December 25, 1952
T Mr. J. B. Trotter
(o
D
Keterence
Messrs. T. K. Smith Jr.-M.O. S. R. Clement- M.O. C. M. Williams- M.0. P. Benignus D. B. Hosmer W. H Burrell
. St. Louis Office
At
Subiect AROCLOR TANK CARS - Life Expectancy
Some time ago you requested the plant examine the tank cars in Aroclor service at the W. G. K. Plant and let you know the life expectancy.
The requested information is as follows:
Car No.
Year Built Capacity
Life Expectant
MONX 415 MONX 4l8 MONX 530 MONX 802 MONX 805
MONX 809 MONX 819
1940 1946
1939 1934
1935 1936 1941
4,000 gal. 4,000 gal. 7,000 gal. 8,000 gal.
8,000 gal. 8,000 gal. 8,000 gal.
9 years
15 years .9 years 7 years 7 years 10 years 14 years
ps
DSW 550855
t
STLCOPCB4089272
St* Louis
Rot. 4,
J. D.
W. B.
Oreves Honor
-
Krum H
f
P. Benignus
C. H. Willisns
S. R. Clsnsnt
T. K. smith, Jr.
nr. C. B. Sigler
Krtusariah
Aroelar Tsnksars in Service at KTuamrich
It is ny understanding you have the following tsnkssrs in eervlee for transportation of Aroclors tod Asksrols.
Dnanaricfc
Tear Built
Capacity
Life Expectancy
N3KX
1940
4,000 gel.
NOBX 4lfl
1946
4,000 gal.
MQBX 530
1939
7.000 *1
MOMX 802
1934
8.000 gal.
MOW 803
1935
8,000 gal.
NOBZ 809
1936
8,000 gal.
None 819
1941
8,000 gei.
T< fc> u-i
iqr3
9&0O /
These tsnkcars should lest far an indefinite period. Please
examine eech tankesr and let me know its present condition promptly
inserting under Life Expectancy date of needed replacement. Muriatic
Aoid and ether corrosive material tanksar life expectancy is 25 years.
JWPtdth
John B. TTotter
jjjl /(- ^
DSW 550856 STLCOPCB4089273
St. Louis
Mr. H. F. Weaver Mr. T. K. Smith, Jr. Mr. S. R. Cleatnt
C. WUllaas Norsober 4^x952
Mr. H. 0. Tlttel
Anniston
Arcelor Tankears In Service In Annls.
It Is my understanding you have the following tankears In service for transportation of Aroelors and Askarela.
Anniston
Year Built
Capacity
Life Expectancy
DSW 550857
MOHX 810 MONX 820 MONX 321 MOHX 832 MONX 833 MONX 834
MONX 835 MONX 836
1936 19#1 19*1 1948 1948 1948
1949 1949
8,000 gal. 8,000 gal. 8,000 gal. 8,000 gal. 8*600 gal. 8.000 gal. 3.000 gal. 8.000 gal.
f ^ b3> V-
; 7 7i' / 7 l'i
'}$
These tankears should last for an Indefinite period. Please examine each tankear and let as know its present condition promptly inserting under Life Expectancy date of needed replacement. Muriatic Acid and other corrosives tankear life expectancy is 25 years
John B. Trotter jTl / C A
STLCOPCB4089274
From Monsanto Chemical Company
cc
At Anniston, Alabama
DateDecember 12, 1952
S. R. Clement - St. Louis . C. M. Williams - St. Louif
To Mr. J. B. Trotter At St. Louis
Reference Subject
./
MONX 810, built in 1936, should last at least ten more years. MONX 820 and 821, built in 1941, should remain in a serviceable condition for at least fifteen years. MONX 832, 833, 834, 835, and 836 will probably last twenty to twenty-five more years.
HOT:mcs
H. O. Tittel
i 11 r/
STLCOPCB4089275
Tv.f? V^e>T*i & House ma*
OftdWt- 4 Tiwk OW*s
YifcwZtfc
A
ESTIMATED TANKCAR REQUIREMENT . KRUMMRICH AND ANNISTON 1950 - I960
Estimated tankcars required for Arcelor and .'-roclr Mixtures from 1950 to i960 are as follows:
^ ANNISTON (To Pittsfield, Hudson Falls, and others)
1950
1951 *1952 1953 19^4
1955 1956 1957 1958 1959
1960
8 - 8,000 gal. 8 - 3,000 ! . 8 - 8,000 i! 10 - 8,000 14 - 8,000 " 15 - 8,000 '
16 - 3)ooo "
16 - 8,000 " 18 - 8,000 !: 18 - 8,0.00 20 - 8,000 "
cars. "
"
:' " " ' " " ;'-
1950
1951 1952
1953 1954
1955 19^6
1957 1958
1959. i960
KRUMMRICH
4 4 4-
5 _pj 6
7 8 8
9 9
-
8,000 8)000 8,000 8,000 8,000 3,000 8,000 8,000 8,000 8,000 8,000
g!a? l.
11 P ft t! n
it ti n
ti
2 ;2 2-
3 3-3 -- 23333-
4,000 4,000 4,000 4,000 4,000 4.000 4,000 4,000 4,000 4,000 4,000
gaH 1.
1! 11 IS M 1
II I! n M
1 1 1 1 1 1
-
-
7,000 7,000
7,000 7,000 7,000 7,000
gIaI l IT II It M
1 - 7,000 1 -- 7,000 1 - 7,000 1 - 7,000 1 - 7,000
11 It II
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