Document MGzbJ67Nmopgw5GBL3YQdK7bV
MEMORANDUM
SUBJECT:
CLEAN AIR ACT INSPECTION REPORT The Kroger Company - Indianapolis Bakery, Indianapolis, Indiana
FROM:
Dakota Prentice, Environmental Engineer AECAB (IL/IN)
THRU:
Nathan Frank, Section Supervisor AECAB (IL/IN)
TO:
File
BASIC INFORMATION
Facility Name: The Kroger Company - Indianapolis Bakery
Facility Location: 6801 English Avenue, Indianapolis, Indiana
Date of Inspection: December 3, 2024
EPA Inspector(s): 1. Dakota Prentice, Environmental Engineer 2. Veronica Fischer, Environmental Engineer
Other Attendees: 1. Tyrone Doss, Site Leader - Kroger 2. Patrick Kennedy, Plant Senior Engineering Leader - Kroger 3. Johnathan Bautista, Environmental Manager - IDEM 4. Brian Guess, Environmental Engineer - IDEM
Contact Email Address: Tyrone Doss - tyrone.doss@kroger.com and Patrick Kennedy - pat.kennedy@kroger.com
Purpose of Inspection: to determine compliance with the federally enforceable state operating permit (FESOP) issued by the Indiana Department of Environmental Management (IDEM)
Facility Type: Commercial bakery
Facility Name: The Kroger Company - Indianapolis Bakery Facility Location: 6801 English Avenue, Indianapolis, Indiana
Date of Inspection: December 3, 2024
Regulations Central to Inspection: Conditions of the FESOP issued by IDEM
Arrival Time: 1:45PM Departure Time: 2:50PM
Inspection Type: Unannounced Inspection Announced Inspection
OPENING CONFERENCE
Presented Credentials Stated authority and purpose of inspection Provided Small Business Resource Information Sheet Small Business Resource Information Sheet not provided. Reason: Not a small business Provided CBI warning to facility
The following information was obtained verbally from Kroger representatives unless otherwise noted.
Process Description: The Facility is a commercial bakery producing bread, buns, and flour tortillas. Bread and bun production begins with the mixing of raw materials, including flour, yeast, and water. The material is first placed in one of four fermentation tanks in the "brew room." From the fermentation tank, the dough is moved to one of four mixers for final mixing. After the mixers the dough passes through a divider, where it is cut and then placed into a pan. The dough in the pans is conveyed to one of two proof boxes where additional fermentation occurs. After the proof boxes, the dough is sent to one of two ovens. From the ovens, the bread moves through a cooling line prior to cutting and packaging prior to shipment. Flour tortilla production does not use yeast and therefore does not utilize fermentation tanks in the brew room or a proof box. Tortilla production begins at mixing, is divided and shaped, and baked in a dedicated oven.
Staff Interview: The Facility uses dedicated equipment for each type of bread produced. This includes mixers, dividers, proof boxes (except for tortillas), and ovens. The bun oven is a spiral-style oven controlled by a catalytic oxidizer, the bread oven is a rack-style oven that is uncontrolled, and the tortilla oven is a slat-style oven that is uncontrolled. The Facility monitors inlet and outlet temperatures at the catalytic oxidizer to ensure proper operation. The catalytic oxidizer is inspected once per year by a third party.
TOUR INFORMATION
EPA Toured the Facility: Yes
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Facility Name: The Kroger Company - Indianapolis Bakery Facility Location: 6801 English Avenue, Indianapolis, Indiana
Date of Inspection: December 3, 2024
Data Collected and Observations: EPA toured the Facility, observing the bread and tortilla production lines. The bun line was not in operation while EPA was onsite. Photos and videos were taken during the tour, see Appendix A.
Photos and/or Videos: were taken during the inspection and are listed in Appendix A.
Field Measurements: were not taken during this inspection.
CLOSING CONFERENCE
Provided U.S. EPA point of contact to the facility
Requested documents: The most recent performance test at the catalytic oxidizer. The last three years of annual emission reports. The last three years of catalytic oxidizer inspections.
DIGITAL SIGNATURES
DAKOTA
Digitally signed by DAKOTA PRENTICE
Date: 2025.01.06
Report Author: ______P_R__E_N__T_IC__E____14_:3_3:2_3_-0_6'_00_' _______
Section Supervisor:
NATHAN
Digitally signed by NATHAN FRANK
_F_R__A_N_K_______1_5_:07_:4_6_-0_6'0_0_' _____________ Date: 2025.01.10
APPENDICES Appendix A: Digital Image Log and Digital Video Log
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Facility Name: The Kroger Company - Indianapolis Bakery Facility Location: 6801 English Avenue, Indianapolis, Indiana
Date of Inspection: December 3, 2024
APPENDIX A: DIGITAL IMAGE LOG AND DIGITAL VIDEO LOG
Inspector Name: V. Fischer Archival Record Location: AECAB Library > Enf_Kroger Bakery_IN_24 > Photos and Videos
Image/Video File Name
Date
Number
Description of Image
1
FLIR0101.jpeg
12/3/24
Bread Oven
2
FLIR0102.mp4
12/3/24
Bread Oven
3
FLIR0103.mp4
12/3/24
Bread Oven
4
FLIR0104.mp4
12/3/24
Bread Proof Box
5
FLIR0105.jpg
12/3/24
Catalytic Oxidizer Temperatures
6 FLIR0106.jpg 12/3/24 Catalytic Oxidizer Process Flow Display
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