Document MGoXJwpjVqde6Z0e6o7Lq2NEy
CG 93 LOT
CODE KY-795-D PKG
3Ci "2u UO 3/0j 2
STANDARD HRS. 8.2
TIME
COMPONENT CONSUMPTION
EG CODE
LOT
P#
14 YC002B
&
14 YC0O2B ____
93
14 YC002B ____________ 93
LBS
3S3&
PROCESSES
* APPROVED BY
( > KY-795-D <H) FWP 1/14/80
i ) < ) CXOB-17: 3/4
( ) < ) N-32-D & 24
( ) < ) MIN STRIKE)
() <)
TYPED BY: FWP 10/14/8
CG CODE
LOT
i 4 YC00&B ____
14 YC002B ____
14 YC0G2B
Home^-
PQ LBS 93
93
93 J?d 1*4*9%
TOTAL EST'D WGT 4300
NON-BLEEDING
I EQUIP | NAME : "KROLOR^ YELLOW MEDIUM
203 I I /f^RUN 60" (99 G> WALTER IN V-203.. SET AGITATOR ON
USE L.BS
N- A OCT CO.DE LBS
--I
-SWlH l/ l
II
M-fIGH SPEED. 2VTWEIGH IN DRUM & FOUR IN 3 Vr DUMP IN AND STIR 5 MIN
I RECORD : START,,_^_ fJA
I FIN ,,._f
LOT
J5.L7A--
475 i 32-D ! 475 70X501 YC-2--Bj 35O0
1
| A y ADJUST TO 75* (1275 G)
tU5 WITH AGITATOR ON LOW SPEED PUMP V-203 XHRU
HOMOG AT 2400-260 PSI MNTO WHEN V-203 MT, WASH COLOR THRU HdMOG WITH MIN
t HOT WATER AT 2400-260 PSI INTO V-205
c o r d : v-mm voi_______ n k a d j t o 60 (2100 g > INSPECT HOMOG STRAINER k CLEAN IF NECESSARV
I
I RUN 10* (514 G) WATER INTO V-'&lffk START:
I
AGITATOR
1
sv i PUMP V-&05 THRU HOMDQ AJy4000-5200 PSI INTO |V. |
RECORD : TIME START
TOTAL MINUTES' JLukjGl. I
IF HOMOG PRESSURE FALLS BELOW 4000 PSI,
-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RIJN IN 5" <240 G) WATER1 & PUMP
THRU HOMOG AT 4000-5200 PSl INTO SV
-'
|
I | j
SP LiS-'TSP STEP 01 - SET FORMUJ
POSITION I
k|
i 5 < V--243) OR POSITION 6:0 (V-
CP J^grTTRESS SV CAM RESEt P - SE7'~^TTC
AUTO
I 1 REMOTE (TEMP IS SET AT 190-194-F>
L!
3 J>(KT,T*CORD LEVEL S k SET R/M COUNTER #f AS FOLLOWS-: l-,v
I
11 LG
% PRESET *1
104 GAL j
II
r
-Pt SET STRIKE, F LOW CONTROLLERS AS FOLLOWS:
i
L^PpL0 <N-27 -D CONTROLLER) IN MANUAL ;56 GPM i
^^f20 (N-27 -D WATER) IN MANUAL LOCAL 5.0 GPM >
O (N-27 -D/WATER) RATIO
"1.04
i
.0 <N-32 -D CONTROLLER) IN MANUAL .,60 GPM i.
0 (N-32 -B WATER) IN MANUAL LOCAL 5'.4 '.GPM i
C2 (N-32 D WATER) IN REMOTE
8FR10 (N-32-D/WATER) RATIO
::
1.59:
I -
i '/ L:":v ' I -IS^A: [ -208
I 27-D ' I 296
l ' i: . :
I
"I
I 32-D I -1885 I .<: I . i r
II
N35032
DU P050106262
c'G *e - * r j 'r A
'*"' *T*^ | i^Tj. "* *** I ns
|^jfe*!PWd^2
LODE LBS
116 OPERATOR- STEP PB
I
SV 1i 17
SP IIS
RECORD LEVEL 2LG ____ % IF <353 FOLLOW SOLUTION
HAKE-UP PROCEDURE FOR N-27-D .
ADJUST SV TO 68" (3495-rSO
J
| 1 j
CP 119 RECORD PH ___ .. ADJ TO 11.1-11*3 WITH N-7-D AT |
5% <10 PARTS WATER TO 1 PART N-7-D)
j
SIPHON INTO SV. RECORD: PH ____
12 | OPERATOR STEP PR
ASSUME 50% I I
II
____ i 7-D | I vI
TSTT SP STEP 06/39. AFTER HEAT-UP RECORD: PH
.|
SV 122 j SWITCH' 3FC20, 3FC10, t, 8FC20 TO AUTO
J
SP 123 I OPERATOR STEP PB
i
124 I SP STEP 10/43. WHEN 3FC20, 8FC10 & 8FC20 FLOWS I
I i ARE IN LIMITS, SWITCH 3FC10 TO AUTO & PB
!
125 | SP STEP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE IN I
1 I LIMITS, SWITCH 3FC20 TO REMOTE
j
126 i OPERATOR STEP PB
|
127 | DURING STRIKE RECORD:
I
||
gp f|~p
|
1 I V-243/V-244
PH RANGE
TIME i
II
13/46 <30 MIN)
... 9.0-10.0 _
_|
II
14/47 <60 MIN)
_____ 9.0-10.0 ________ j
II
15/40 <2 HRS)
____ 9.0-10.0 _________ 1
II
16/49 <3 HRS)
_____ 9.0-10.0 _______ i
1I
17/50 <FINISH)
......... 7.5-8.5 _________ 1
!
I NOTE'- IF PH NOT IN RANGE, NOTIFYSUPV &NOTE
1
I I IN LOG. IF FINAL PH >8.5, ADJ TO7.5-8.5.
|
I I & RECORD; PH ___ .
ASSUME 77% | ____ i 27-D i ____
DRUM{28 | WEIGH INTO 55 GAL DRUM 6 129- | FILL WITH WATER '*. STIR 2 MIN
ASSUME 50%.
%\AV 28
i 30
SV 131 SP 132
&I
CP 1 7I
I
[33
134
I
135 | iI i] I1 136 |
137 j 138 |
139 1
11
140 1
SP STEP 17/50 - AFTER CHECKING PH, OPERATOR PB.
SP STEP 23/53 -.RECORD: PH ___ <3.3-3.7)
IF NECESSARY ADJ PH <DDWN ONLY) TO 3.3-3.?
RECORD: PH ____
I
NOTE: DISSOLVE EXTRA NyiS-A IN WATER AT 135-140 t
*F IN DRUM. USE 30 GAL WATER TO 50* N-15-A. 1
STIR 3 MIN AFTER EACH ADDITION. SIFT IN
1 \
SIPHON IN N-7-D FROM S 29 IN 10-12 MIN & STIR
5 MIN
RECORD; PH ___ <4.0-4.2) & IF NECESSARY ADJ TO
PH 4.0-4.2 & RECORD: P
ASSUME 77%
i
:f
I 1
(DILUTE 10 TO 1 WITH SIPHON N-7-B INTO S OPERATOR STEP PB
ft)
ASSUME 50% 1
1
SP STEP 24/54 - POUR IN*&STIR 13 MIN
OPERATOR STEP PB
SP STEP 6 - BATCH COMPLETE
OPERATOR STEP PB
I 13-A 1 11 I1
/1 150 \/\ 128-A!
11 i1 1i
I27-D | I 7-D I
!I
22 lA 978A|
150
T T~
""s t a r t
i 1 TIME SP STEP
FINISH" TIME SP STEP
OPTR~ T~ |
T i
*I
ipMMtmi
Si;!
*PIt:
T 'j
DUP050106263
^WOTP" i
sJ * X
..OPERATOR STEP PB RECORD LEVEL. 2LG TB.% IF <35% FOLLOW SOLUTION
SV ~i I MAKE-UP PROCEDURE FOR N-27-D SP jtJrVSr | ADJUST SV TO 58" <2980 G) CP J^rT'RECGRD PH /Jl !3-ADJ TO 11,1-11*3 WITH N
I .1 5% <10 PARTS WATER TO 1 PART N--?~D> 4 i ^^SIPHON INTO SV* RECORD: Pi-lM#/
OPERATOR STEP PB
JJ2W SP ,STEP. 6/39* AFTER HEAT-UP RECORD:
SV JSSrK SWITCH 3FC20, 8FC10, & .8FC20 TO AUTO
sp 3s-rr OPERATOR STEP' PB
T i SP STEP 10/43* WHEN 3FC20, 8FC10 & 8FC20 ARE IN LIMITS, SWITCH 3FC1 TO AUTO & PB
5 SP STEP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE
1 1 LIMITS, SWITCH 3FC20 TO REMOTE
V&S' 1 OPERATOR STEP PB
<27 I DURING STRIKE RECORD:
SP STEP
V-243/V-244
RANGE
13/46 <30 MIN)
9.0-10*0
1 4/47 <60 MIN)
M^9*0-10*0
15/48 <2 HRS)
$L'Jp!*0-i0*0
16/49 <3 HRS)
a*.^9.0-10*0
16/49 <4 HRS)
,,^j m5^.0-10,0
17/50 (FINISH)
7* 5-8 *5
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NOTE
IN LOG* IF FINAL PH >8*5 ADJ TO 7* 5-8*5*
& RECORD PH____
ASSUME 77%
DRUMJr i WE H INTO 55 GAL DRUM 6 WITH WATER & STIR 2 MIN
STEP 17/50 - AFTER CHECKING PH, OPERATOR PB*|
P STEP 23/53 - RECORD: PH
<3*3-3*?)
IF NECESSARY ADJ PH (DOWN ONLY) TO 3*3-3*7
- p|*j
DISSOLVE EXTRA N-15-A IN WATER AT 135-140
N DRUM* USE 30 GAL WATER TO 50# N-15-A* 5 MIN AFTER EACH ADDITION.
N IN N-7-D FROM S 29 IN 10-12 MIN & STIR
RECORD: PH
<4*0-4.2) &yS?F NECESSARY ADJ TO
PH *4-^<4*2 & RECORD: PH JT_ 10 TO 1 WITH WATER)
ASSUME 77% ASSUME 50%
ON N--7-D INTO SV
STEP PB
.
24/54 - POUR IN &STIR 15 MIN
yf
ATOR STEP PB
P STEP 60 - BATCH COMPLETE
OPERATOR STEP PB
START TIME SP STEP
(ST4
FINISH
TIME SP STEP
J7J+ A ___
JUj s
___
OPTR | S4
DUP050106264
ONTROLS CORPORATION BUFFALO. NEW YORK
DUP050106265
I)
@ GRAPHIC CONTROLS CORPORATION
BUFFALO. NEW YORK
DUP050106266
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