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HJUO N V IflH d I - - r i --- ----------------- ----------- " .-u m . t i f i 3= .^ u ,| /AAlHBh Xn nnititaiPt ^111
aL AON K-OOOS u>d VHSW
joO N i N i v u i
a iv o id iiu o
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Certificate of Training
U.S. Department of Labor Mine Safety and Health Administraiion
This certificate is required under Public Law 91-173 as amended by Public Law 95-164. Failure to comply m ay result in penalties and other sanctions as provided by sections 108 and 110. Public Law 91-173 as amended by Public Law 95-164.
Issue Certifcale Immediately Upon Completion of Training
Serial Number ((or operators use)
1. Print Full Name of Person Trained (Htsi. middle, last)
2. Check Type of Approved Training Received'.
New Miner . Annual
Hazard Training
Refresher
Newly Em ployed, ' New Task
Experienced
(spoony)
Other (specify)____________________________________________________________________
3. Check Type of Operation and Related Industry:
A. Surface
Construclion
Underground
Shaft & Slope
8. Coal____________ Metal______________ Nonmetal___________________________
4. Date Training Requirements Completed Q Check if not completed
If completed, go to item 6, below.____________ and go to item 5, below.___________
5A. Date Training Requirements Partially Compleled
.
5.6. Check Subjects Completed (usa only tor partially completed training):
Introduction to Work Environment
Electrical Hazards
Hazard Recognition
H AS Aspects of Tasks Assigned
O Statutory Rights of Miners
'
First Aid ' Mine G ases
Explosives
Self-Rescue & Respiratory Devices
Prevention of Accidents
Transport & Communication System s G Other (specify)
RDOf/Ground Contrat & Ventilation
Q
Health
6. False certification is punishabfe under
section 110 (a) and (t)
of the Federal Mine
Safety. & Health Act
(P .L 91-173 as
amended by
P .L 95-164),
'
I certify that the above training has been completed
(signature of parson responsible for training)
1 .1 -1
. ._________________________________________________
7. Mine Name, ID, A Location of Training (il institution. give name & address)
.
3- Date
I verify that I have completed the above training
(signature of person (nalrved)
M SHA Form 5000-23. Nov 78
Part f (for retention by trainee)
f
I FHMAN 00002
i f h m a n noon*
Instructions for Part 56 Standards Booklets*1
Update May 1985 edition of Surface Stan dards booklets with Subpart B enclosures
I
as Follows:
1. Remove Subpart B--Ground Control (Pages B-t through B-5) from May 1985 edition.
2. Insert enclosed Subpart B--Ground Con
trol {Pages B-l through B-4) into May 1985
edition.
-
3. Replace front cover and title page (May 1985) with revised front cover and title page (October 1987).
Note: Enclosed October 1987 edition con tains all safety and health standards revi sions promulgated through August 1987.
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( SCHEDULE* B ,, I COMPANY CODE* 329
ACQ DTE
Vn,___
MAIN ACCT
m _ O U l B TM X U T f t L ___________
51 NO.
NO.
NO YR
IN TALC - D IV IS IO N OF CYPRUS N IN E S FIN A N C IA L BOOK D EPREC IA T IO N SCHEDULE
JA N 1987
COST
-SALVAGE. _ VALUE L IF E
u p t b o o k , ------ Cl VALUE
D EPR EC IA T IO N VA R-fa- ATE
TOTAL EQ UIPM ENT
3526 300 03227 2903
' i : 3526 300 03227
-*
TOTAL EQ UIPM EN T 3526 300 03287
ti i
3526 .300 04093
3526 0 0 04145
'1 ' 3526 300 04146
2904
2902 2902 2902 2902
i
3526 300 04203 2902 3526 300 04333 2902
: 3526 300 04547 2902
..
3526 300 05048 2902
* i"
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9 111
3526 3526 3526 3526 3526 3526 3526 3526
300 05049 2902 300 05050 2902 300 93011 2901 300 93012 2901 300 93013 2903 300 93013 2904 3" 93013 " 29T 300 93013 2902
TOTAL EQ UIPM ENT 3526 300 93020 2901
Is* '
3 5 2 6 ' 300" 93023 2901 3526 300 93038 2901
J 35126 300 93038 2902
03225 09 79 09 79 03227 10 79 03 81 04 81 12 8Q ' 07 81 11 81 01 82 12 82 12 82 12 82 10 83 10 83 07 84 07 84 12 83 12 83 93013 11 83 12 83 ~ 06 84 06 64
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PAGE 70 02/02/87
TO-DATE
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i F H M A N n n n i2
i
FHMAM nnni3
February 19, 1987
G. R. M. Dugan, Three Forks R. Estrada, Los Angeles J. R. F e rre ll, W aterville G. C. Oeske, Ennis T. D. Landels, Grand Island K. B. Lehman, S. P la n ifie ld M. R. McCune, Alpine M. B. Toelle, Ennis . Asset List Attached are the late st runs of the asset l is t . These are going to be sent to you monthly. As time allow s, peruse them to see i f assets either are missing from the lis t s or from the property. I would lik e to see us u tiliz e excess or spare equipment where feasib le, and transfer i t to locations where 1t w ill be used, or dispose of i t . Thank you for your support
MJL/blm Enclosures
f h m a n n n n iA
August 7, 1986
A.B. Cooper G.R.M. Dugan
R. Estrada W.E. Flynn G. C. Jeske
H. M. Harlan
K.B. Lehman/ G. R. McCloskey
M.R.. McCune H. Turnbaugh
.
C e rtific a te of Vehicle Insurance
The C ertificates of Vehicle Insurance must be replaced with the commencement of a new policy year as of Ju ly 1986. I have enclosed several forms which
should be completed and one should be kept with each registered vehicle.
I would like to take th is opportunity to update the asset lis tin g fo r a ll registered vehicles. Thus, I have enclosed the asset lis tin g for your operation. Please check the listin g s p e c ific a lly for the registered vehicles to confirm the data shown. Where no id e n tificatio n number is
provided, please do so or correct i f listed in co rrectly. I have highlighted those vehicles I f e lt were d e fin itely registered, however, others le ft
unmarked may also be registered for public road use.
I f other assets are no longer present at your location or have been transferred, feel free to indicate this and send to me. I t is the intention of CIM's Accounting Department to conduct a thorough inventory of fixed
assets for the mines and the m ills within the next six months. Any prelim inary help w ill be appreciated.
Please provide me with any changes to the fixed asset lis tin g at your convenience.
M.'A. Wilson 23$A
MAW/sjw
Attachment
M .J. Lorang R.G. Morris R .B. Rickard
i f h m a n nnnis
07 '87 15=20 CYPRUS IND MIN ENGL 303 740 5163
P. 1
$
i
Decenber 7, 1987
CIM SuperIntendents/Managers
Asset L is ts
I t has come to our attention that the M&D asset listin g s sent to you
In October fo r the period ending September 30, 1987 contain assets which have been sold* scrapped, tradedin on replacement items, or transferred to other locations.
Every e ffo rt w ill be made to correct these asset lis t s by year end and
w rite off assets which we no longer have. In order to accomplish th is
and determine the amount of the w riteo ffs, you are hereby requested to
"
.....
. ..
fo r your
:h asset you no longer have
These lis ts must be received
I f you need another copy of your asset I1 s t(s ) or have any questions, please contact Joanne Felger.
R. J. Buettner
R JBrjsf
D.-K. HulloCk M. J. Lorang R. G, Morris T, C. Rhodes
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i FHMAM nnn?n
Ct\
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,
March 18, 1987
R. J . Buettner, MC $246 M. J . Lorang, MC S25Q R. G. Morris, Cartersville
ASSET REDEPLOYMENT PROCEDURES
A summary of general procedures for adding assets to the surplus asset lis t and requesting assets from the surplus' asset l i s t is attached. Adherance to these procedures should streamline the asset redeployment process, ultimately saving us money.
I would lik e to get your Ideas on how we can further Improve the system. Please take some time to review the procedures and contact me to ask questions or give comments.
D. J . Cornette MC S221
xc: M. F. Cox, MC S230 J . S. Felger, MC S249
I FHMAN 00021
SURPLUS ASSET IDENTIFICATION
Identification of surplus assets is primarily the responsibility of the operating location managers. ' To fa c ilita te the gathering and distribution of information, the Asset Redeployment Committee has developed a standard Asset Identification Form (attached). Instructions for completing the form follow. .
A. Asset Identification Form
1. Header Information .
1.01 Division:
Division Name
1.02 Location:
Location Number and Description (i.e . 25-Three Forks, MT) .
1.03 Item Number:
To be assigned by H. G. Bruxvoort (Englewood)
1.04 Surplus Status: 2. part I
Check one category only, either "surplus, probably, or possibly"
surplus.
2.01 Description:
See "Major Equipment List" (attached for standard descriptive
categories of equipment. .'Slect the closest appropriate category name,
or write your own.
2.02 Purchase date:
Date of original acquisition.
2.03 Company Number:
Equipment or property no. assigned.
2.04 Manufacturer:
Original equipment manufacturer.
2.05 Model Number:
Style or Model (as named by
manufacturer).
;
2.06 Serial Number:
Unique number assigned by manufacturer.
2.07 Operating Hours:
Current hours/miles/tons, or best estimate.
2.08 General Condition:
Select from the following:
Excellent - fir s t class operating , condition; minor wear and tear; no
parts missing; no repair needed; parts available from O.E.H.
. . Good - operational; may require up to 10% of original price to restore to excellent condition; minor parts
. missing or broken; appearance may show use, but no structural damage from
rust; parts available from O.E.M. or other reasonably priced source.
Poor - may or may not be operational;
major-repairs costing over 25% of original price would be required to restore to original operating condition; parts.missing or broken;
severe damge or wear to exterior; parts unobtainable or extremely
expensive.
2.09 Comments: .
Any pertinent Information - special equipment or accessories, missing
parts, design modifications, etc.
2.10 A va ila b ility Date: 1
Best estimte as to when equipment
would be available for sale, transfer,
or other disposition (see item 1.04,
above).
.
3. Value amd Suggested Price: Part I I - To be completed by Asset
Redeployment Coordinator. Attach note i f information relative to the value or selling price is known. .
4. Distribution of Asset Identification Form
4.01 Original to CIM Asset Redeployment Coordinator
4.02 Copy to be retained at operation location. :
'
4.03 Asset' Redeployment Coordinator w ill cc:
President - CIM Senior V. P. Operations V. P. Eastern Operations V. P. Western Operations
. H. G. Bruxvoort
.
I F H M A N (HH>23
Surplus Equipment Requlstion
Surplus equipment lis ts W ill be distributed with periodic Asset
Redeployment Status Reports. When an operation needs a certain piece of
equipment, the Surplus Asset List should be scanned to determine i f the
equipment is available within Cyprus. I f the equipment is found to be
available, the following steps should be taken to ensure quick response
to an asset request:
,
1) Equipment requests should be preceeded by an approved purchase
request or AFE.
,
2) Requisitions should be channeled through the appropriate Sales
and Marketing or Operations Vice President.
3) Requisitions should then be forwarded to H. Bruxvoort who w ill
contact appropriate parties to expedite the equipment
transfer. The Asset Redeployment Coordinator should also be
given a copy of the requisition.
If the equipment is available from another CIM location, the equipment transfer can be performed without the assistance of the Asset Redeployment Coordinator. When such a transfer is completed, however, notify the Asset Redeployment Coordinator so the Surplus Equipment List can be revised.
A copy of an Asset Requisition form is attached to this document.
1 FHW1AN 00024
Requested By _ Division _____ Location _____
Item Requested
Manufactured s) ____
Modelt 3 )
____
Acceptable Condition Acceptable Price ___ Date Needed ________ Comments : . `
ASSET REQUISITION FORM
A.R. No. Date
Tel.
1
RESPONSE .......
,4
Item Unavailable_______ ;____________ '
Item Available
Company_______ ______ '
_____ ' .
Location: ____
Contact for Infos
' __________________;_______ _________
Comments:
.
/ i fh m a n nnnjfi
Scales
'.
Scoops
Scrapers
Screens
Shop Equipment
Shovel - Loading
T
Shovel - Stripping --
Shuttle Car
Steam Cleaners
Structures (Metal Buildings)
Sub Station
Surveying Equipment
Tanks'
.
Tractor - Battery .
Tractor - Highway (Mack, GMC, Ford)
Trailer - (Lowboys, Storage, Other)
Transformers Truck - Dump
Truck - Lube
'
Truck - Mechanics
Truck - Other
Truck - Pick-Up
Truck - Rock
*
Truck - Tire
Truck - Water
Washer
..
Welders
.
Wheel Excavator
CCC(a)/Equ1p-List
1 FMMAN 00026
Forklifts (Hi-Lifts)
Generator
Graders
Hoists .
Inventory
.
Jeeps
f
Lab Equipment ' --
Land
'
Light Plants .
Loader - Rubber Tire
Loader - Track
Loading Machine
Locomotives
Mine Cars
Miner - Auger
Miner - Borer
Miner - Continuous
Miner - Longwall
Misc. - Surface Equipment
Mi sc. - Underground Equipment
Motors - E le ctrica l
Pans
Portal Buses . '
Plant - Preparation
Plant - Other
Plant - Tipple
Power Centers
Preparation Equipment - Other
Property - Houses
Property - Mobile Home
Property - O ffic e Trailers
Pumps
Rail Cars
Rectifiers
Rock Ousters
Service Cars
,
CCC(a)/Equ ip-Lf st
I FHMAN 00027
MAJOR EQUIPMENT LIST
Aircraft
Automobiles (Broncos, Blazers, Cars)'
Backhoe
.
Barges
.
Battery Charger
Beds - Truck Coal *
Beds - Truck Rock
Belt Feeders
Belt Starters
Blades
Boats...
Buckets'(Dragline, Loader, Shovel)
Buildings .
Centrifuges
Chocks - Longwall
Compressors
Conveyers - Other Than Long Wall
Conveyors - Long Wall Face
Cranes - Track
Cranes - Truck
Crushers
Cutting Machines
Ditchers
'
Dozers - Track
'
Dozers - Rubber Tire
Dragline .
.
D r ills , Coal Surface
D r ills , Coal Underground/Face D rill
D r ills , Overburden
D r ills , Prospect
D r ills , Roof (Balters)
Earth Borer
Ele ctrical - Misc.
.
Fans
. Farm Machinery
.
Feeder Breaker
'
CCC(a)/Equip-List
I FHMAN
ASSET IDENTIFICATION FORM
Divi sion. ___________
Location _ ..
Item No.
Surplus_________________ ________ Probable Surplus _ _ _______' ` Possible Surplus________________
Part I
Description
.
Purchase Date
Company Number
Manufacturer
Mode! Number -
Serial Number Operating Hours to Date
General Condition
Conments:
Date available
Partii Appraised Value Book Value Suggested Sale Price
Appraisal Approved By D a t e ________________
Comments;
% % %
I F M M A W (1(1(129
TECHNICAL CENTER MONTHLY STATUS REPORT DISTRIBUTION
R. D. BAKER F. F. BEYL R. J. BUETTNER J . P. DANIEL G. J . GILL G. D. LESSNER M. J . LORANG L. D. MURINO C. W. NICHOLS /M. A. NORDHAUSER R. M. PADDEN R. A. PENNE W. E. PRATT E. H. READE R. E. ROEDER W. R. SEVY E. P. TIRITAS L. VERKEST G. R. WILLIAMS R. J . ZAZENSKI TECHNICAL STAFF TECHNICAL FILES
CIM - WINDSOR, VT. 230 S 229 S CIM - CARTERSVILLE, GA 258 S 235 S CIM - THREE FORKS 234 S CIM - ALPINE i/F.RANK1LIN LAKES,. N. J . 276 S CIM - GHENT, BELGIUM 251 S CIM - CARTERSVILLE 288 N 277 S .236 S CIM - GHENT, BELGIUM ' 287 N
257 S
*
I FHMAM 00030
October 3, 1989
E.P. Tiritas Mail Code 236S
Technical Group - Monthly Summary
September, 1989
Plastics & Rubber
B ill Steen presented a paper entitled "Pigmentation of Talc F ille d Polypropylene" to the Society of Plastics Engineers Regional Technical Conference in Toronto on September 26, 1989. The paper, which promotes the benefits of S te lla r talc for white compounds, was well received with questions from the audience.
B ill Steen also visited with F. Ruiz of Heritage Plastics and obtained basic data on talc in low density polyethylene film. I t appears that for Vertal 200, about 2.3% talc is optimum for UV degradation. We are going to engage in some jo in t work with Heritage on ta lc for antiblock, UV degradability and barrier properties, W. Steen visited the C artersville and Alpine plants and other customers in the area, including Tallapoosa Rubber, Hanna Chemical, Kennedy Company and Velcon F ilte rs .
D. Noel compounded Beaverwhite 325 and Mistron Vapor R antiblock concentrates for Presto Products. The application is a polybutadiene rubber bag. Samples were shipped to the customer who w ill evaluate these products on his bag lin e. Oscar also prepared some Barytes treated with Titanates for American E le c tric Company.
Ramey Bragassa analyzed a yellow discoloration in a fabric supplied by JPS Elastomerics and found i t to be an aromatic amide antioxidant. K. Harris used the SEM to show that some white specks in a bromobutyl rubber were Magnesium Oxide and not Cyprubond.
Preliminary evaluations of Chinese talc samples from Haichen and Guangshi has been completed. Both products have excellent compounded color characteristics.
E. F. McCarthy is working with Exxon to produce a S te lla r 500 product to their specifications at the Houston plant. In in it ia l work we had problems with the color meter and v a ria b ility in the wax wet brightness, test- We expect to resolve these within the next 4-6 weeks.
] f h m n nnna-f
Coatings
B ill Meadows visited with Vogel Paint, Valspar and 3M Corporation along with Don Sullivan. Of interest is the fact that Valspar is now formulating a ll Nytal products out of their paint.
A second sample of the Mistron RCS treated with silane and Hypemer dispersant was sent to RAM products for evaluation in gel coats. C. Pugh completed evaluations of 7 Hegman Yellowstone and 6 Hegman Beaverhead products for fla ttin g and opacity. Neither are better than Monomix but the 7 Hegman Yellowstone is a superior Thixotrope.
A new sample of Vertal 6 from Johnson was characterized for a data sheet as was a sample of the Gent product CF5A made at Grand Island.
Cosmetics
Tom Zinge completed characterizations of lecith in coated products made at Alpine in August. All is now clear for customer sampling. He also assisted on characterizing a pH problem on A ltaic with Maybelline. We found that the acidic f i l t e r paper was depressing the customers values, but the pH on our product was s t i l l below the 9.00.5 value we report on our data sheets.
Barytes
We continue to provide assays, mineralogy and quartz analyses on production of Barytes at C artersville. Barium assays are now running consistently above 95% BaSO^.
We have also run Einlehner abrasion values of a ll our Barytes products and a couple of our competitors. As expected the values decrease with product fineness, but our products do not compare favorably with competitive materials of similar particle size.
We have also analyzed three Barytes #22 samples from National Friction of Logansport, IN. Product characteristics appear to be within spec - but there is v a ria b ility in the pH values.
Paper
The paper group continued their fie ld and lab support for Mistron Cascade and Vertal Slurry. B ill Cavanagh visited Flambeau Paper and Weyerhaeuser, Columbus for Mistron Cascade and the Johnson plant and some northeast customers in connection with Vertal Slurry. We expect to have a t r ia l at James River Oldtown this month on Vertal Slurry. Evaluations of Vermont ta lc , Chinese ta lc and Mt. Seabrook talc as the mineral base for Mistron Cascade are in progress.
Deposits from Northwoods, Alabama River Paper and James River-West Linn, were analyzed. Dispersions from E.B. Eddy and S.D. Warren were characterized as was a competitive sample of Luzenac 811.
1 F Mm AM
!
Product Certification and Mineralogy M. Clark completed 730 XRD analyses on 295 product ce rtifica tio n samples. Forty samples of feed, product and tailings from Johnson were analyzed for quartz and 43 development d rillin g samples from the Yellowstone were characterized for mineralogy. Ten other miscellaneous materials were analyzed for mineralogy including Chinese talcs, a clay/cellulose mixture from Suffern Chemical and some samples of Australian ore. P. C o lville provided assistance to T. Landels in analyzing the contaminants in Vertal 8 at Congoleum. As expected i t was primarily coarse sand. Pat also analyzed a ta lc prospect from Michigan and did some mineralogy and microscope work on a homogenized ta lc sample from Alpine. She also visited Western Source. The JOEL 1200 SEM automation package was fin a lly installed and made operational. Ken Harris hopes to be able to provide basic product ce rtifica tio n backup in the fourth quarter of this year.
Miscellaneous Expenditures' through 8/31 were $992,000 versus a budget of $1,023,000. A safety meeting was held on 9/20/89. The new fir e alarm system was installed and is operational. The surplus chemicals were repackaged during the week of 9/11/89 and are now in storage awaiting transportation to incineration. P. C o lv ille , W. Cavanagh, W. Steen and T. Zinge attended two day company supervisory training courses. N. Stolina, R. Bragassa' and C. Pugh attended o ffsite courses on infrared analysis and color measurement.
Edward F. McCarthy EFM/kmp
t F W M A N (M (m
M
1
Plastics and Rubber Monthly Report-Septeraber 1989
W. P. S t e e n
1.0 Technical Service a) P r e p a r e s u r f a c e t r e a t e d B a r i m i t e XF a n d M i s t r o n V a p o r (89-404)
Samples of Kenrich titanate treated Barimite XF and Mistron Vapor
were prepared and sent to American Electric for evaluation in a high
voltage electric product application. The customer has not completed
his testing in this elasomeric type of applic a t i o n but has requested an
additional sample modified with a silane.
-
b) Evaluate potential Chinese crude sources in polypropylene (89-420 and 89-441)
Samples of Chinese ore.from Haichen and Guangshi providences was evaluated in polypropylene homopolymer. The color and brightness numbers were very good, exceeding the values of surface modified Mt. S e a brook ore. Not only was color exceptional but the tint as measured by the "a" and "b" v a l u e s were very low, i n d i c a t i n g a very white product. Mechanical properties will be evaluated in October.
c) P r e p a r e c o n c e n t r a t e of M i s t r o n V a p o r a n d B e a v e r w h i t e 325 in customer resin. (89-426)
Samples of Mistron Vapor and Beaverwhite 325 were compounded into polybutadiene resin from Presto Products, a subsidiary of Reynolds Aluminum, for use in a plastic bag application. The polybutadiene resin was very sensitive to run temperatures and shear. No feedback has been
received from the customer.
d) C h e c k p r o c e s s a b i l i t y of talc in u l t r a high d e n s i t y p o l y e t h y l e n e
UHDPE (89-429)
.
Samples of customer UHDPE were received and compounded with Stellar 600, 605X and 611X and Cyprubond. The high molecular weight of the compound leads to a very low flow which is carefully controlled by extrusion temperature. Samples will be tested in October.
e) P r e p a r e s a m p l e s for b l o w m o l d i n g to e v a l u a t e b a r r i e r p r o p e r t i e s versus mica (89-451)
Samples of various talcs were compounded into a polypropylene film resin for evaluation of the contribution of talc to the oxygen and moisture barrier properties. These samples will be sent to Heritage Plastics for blow molding into 4-5 mil films for further testing.
2.0 Miscellaneous
a) The n y l o n s a m p l e s tha t had b e e n c o m p o u n d e d in S e p t e m b e r w e r e injection molded this month. Temperature profiles during the extruder
run were apparently too high as splay problems were noted. Tests run on some of the filled samples showed an increase in modulus from 430,000 psi to over 1,000,000 psi. A significant drop off in impact strength suggests that some polymer decomposition occurred during extrusion. Further test will be run to better determine the parameters required to
FHMAN 00034
run nylon in our lab equipment.
b) B i l l S t e e n spent a wee k calling on c u s t o m e r s and c o m p a n y plants in the southeast during the month. The most valuable contact was at Heritage Bag Co. in Atlanta that represents a large potential customer in the antiblock area as well as a valuable source of lab support.
H e r i t a g e has found that Vertal 200 is s l i ghtly bet t e r than Pfizer MP25-38 and calcium carbonate in causing the photodegradation of polyethylene films at loading levels of 2.5-5.0%. As a result of these tests, a joint venture evaluation of various Cyprus talcs will be initiated in October. Heritage also has an extensive film testing laboratory for evaluating antiblock and other film type tests. Samples of previously prepared films were evaluated per ASTM method for antiblock and the results show that Stellar 500 and Vertal 300 are superior to Pfizer HP 25-38. Samples have also been submitted for blow m o l d i n g that will evaluate the oxygen and m o i s t u r e b a r r i e r p r o p e r t i e s of talc filled polypropylene films versus a mica control.
c) Bill S t e e n p r e s e n t e d a paper at a Toronto, S P E m e e t i n g tha t focused on the variables that influence color in talc filled polypropylene systems. A call was made at DuPont of Canada while in area that focused on talc filled polymer alloys.
the
d) Bill S t e e n v i s i t e d the G r a n d I sland f a c i l i t y d u r i n g the m o n t h to become familiar with that processing plant.
O c t o b e r 4, 1989
I FHMAN 00035
October 4, 1989
W.P. Steen
Monthly Report, September, 1989
1.0 Technical Service
1.1 American Ele ctrical (89-404) - Surface treated Barimite XF and Mistron Vapor with titanates and silane per customers request.
1.2 A llied Signal (89-429) - Extruded and molded four talcs in high molecular weight polyethylene to determine processability on our equipment. Maximum temperature extablished by thermal s ta b ility of silanes on P fiz e r' s Microtuff. Elimination of surface treatments would allow customer to process at higher temperature and possibly improve production rate.
1.3 Presto Products (89-426) - Compounded polybutadiene with Beaverwhite 325 and Mistron Vapor for customer. Material used in blown film extrusion for bags to contain pelletized rubber stock.
. Presto would lik e additional antiblock properties. I t was suggested that they consider increasing ta lc loading instead of adding more antiblock agent.
1.4 DuPont Canada - Treated Mistron Vapor R with vinyl-trimethoxysilane and shipped in August. The material is to be used in cable coating and requires 24 weeks for evaluation. Unsuccessful in obtaining status update from J . Colter.
1.5 Wittona Technical Institute - Contacted Mr. Sanghui. Samples received. Investigation of fatigue resistance of talc fille d materials for application in Southeast Asia. W ill continue to follow his progress.
1.6 PVC Applications -
Sewer and Pressure Pipe - ETI w ill compare flow of talc f ille d materials to their current Ultra-rib formulation this week. This represents a significant cost reduction even with 5p CPE impact modi fie r.
E le c tric a l Conduit - Beaverwhite 200, S te lla r 200, and Vertal 1500 surface treated with octamolybdate and compounded into Carlon's ultra-high molecular weight polyethylene. UL-94 flame test run on injection molded parts suggest that additional flame supperssion additives w ill be required.
PVC Siding - Measured translucency on two samples from Mastic per th eir request. Sent samples of PVC tapes extruded at ETI to J . Griggs which demonstrate the superior rheology of ta lc f ille d materials. They would be interested i f they can improve extrudate and achieve higher output.
I FHMAN 000315
1.7 Chemtrusion - Vertal 7 was blended with S te lla r 400 in a 40:60 ratio in an attempt to match P fiz e r's MP44-26.
1.8 Chinese Talc Evaluation (89-420 & 441) - Evaluated two samples from Haichen and one from Quangshi. Compared to high brightness Seabrook with and without PEG surface treatment.
1.9 Seabrook Cosmetic Talc (89-389) - Evaluated color of three specimens of high brightness cosmetic talc selected by R .J. Buettner and compared with 8230 and S400 in highly stabilized polypropylene. R .J. -Buettner specimens were sig n ifica n tly better in GEB, L and b values.
1.10 Heritage (89-451) - Four talcs and mica compounded and shipped to Heritage for film extrusion and vapor permeability analysis.
2.0 Non-Project Programs 2.1 Talc as a Homogenizer - Talc sig n ifica n tly alters the microstructure of polyethylene terephthalate and high-density polyethylene blends. This translates into a signficant increase in flexural and tensile modulus without adversely effecting other mechanical properties. 2.2 PEG vs Color Uniformity - The a b ility of PEG surface treatment to reduce variations in color due to changes in dry brightness of ta lc feed was evaluated. The results w ill be reported next month. 2.3 Surface Treatment of Chinese Talc - The effect of PEG on Talc de Lusenac's 8230 was evaluated and w ill be reported next month.
Oscar F. No OFN/kmp
i f h m a n nnn.rr
*
PROJECT STATUS SHEET - PLASTICS GROUP (W.P. STEEN, O.F. NOEL, C.L. SUCH) SEPTEMBER, 1989
1FHMAN 00038
Date Request Request # Received Requested By
Company
89-336
8-3-89
W. Steen
CIM
89-343
8-7-89
B. Linscott
JPS Elastomerics
89-350
8-10-89
E. McCarthy
Heritage Bag Company
89-359
8-21-89
E. McCarthy
West Company
89-389
8-26-89
E. T in ta s
CIM
89-392
8-31-89
W. Steen
Ameri poi
BKUOU NVIAIHd I
Description of Work
Comments
Evaluate Cantal 45-91 sample
Evaluate discolor in underwear
Evaluate photo degradability of talc fille d polyole fins
Evaluate cause of gel particles in bromobutyl rubber
Characterize new Australian ore sample in plastic Verify quartz content on BW 200 sample
Sample tested positive for amphiboles, pictures provided;-.......... "
Stain appears to be aromatic amide antioxidant that is added to rubber compount. A report issued.
Preliminary tests with poly propylene fille d samples shows rapid deterioration of ta lc f ille d samples versus unfilled control. Customer samples and lab prepared samples placed in UV test machine for accelerated aging. Samples also exposed to sun ligh t on roof.
Sample of Cyprubond screened and agglomerates evaluated for homopolymerized silane. EDAX shows enrichment of Si peaks. Further testing w ill be done. Customer sample requested. See 89-403.
Samples compounded. Report issued that shows sample equivalent to present material
Sample of Beaverwhite 200 evaluated vs. customer spec. Material submitted for evalua tion for rubber dusting evaluation.
Request # 89-402
Date Request Received Requested By
9-1-89
W. Steen
Company Mach 1
89-403
9-5-89
U. Steen
89-404
9-6-89
0. Noel
89-420 89-426
9-14-89 9-12-89
F. Beyl D. Bonko
89-427
9-13-89
W. Packer
89-428
8-20-89
W. Sevy
89-429 89-441 89-451
9-11-89
R. Padden
9-22-89
F. Beyl
9-30-89
W. Steen
West Co.
American Electric . Development Presto Products DuPont
JPS
Al 1ied Development Heritage Plastics
uruuu iMViniHd i
Description of Work
Comments
Analyze additional samples for talc
SEM work done on additional samples with unknown agglome rates. Nothing conclusive found. Report issued.
Analyze rubber samples for agglomerates.
SEM work shows lack of talc or silane agglomerates. Report issued.
Prepare surface treated Samples prepared and sent to
Barimite XF and Mistron customer for evaluation. Cover
Vapor
le tte r sent.
Evaluate Haichen talc in plastics
Compounded color excellent
Prepare concentrate of Samples prepared and sent to
Mistron Vapor and BW 325 customer. Cover le tte r sent.
in customer resin
No feed back yet
Evaluate nucleating ta lc for nylon
Additional information required. W ill compound and
test in October.
Check dusting props of talc in customer rubber
No work yet
Check processability and talc in UHDPE
Samples compounded, to be tested in early October
Evaluate Guangshi talc Compounded color looks very
in plastics
good
Prepare samples for customer blow mold
Samples prepared and sent to customer versus mica control.
O c to b e r 6, 1989
E.F. McCarthy
W.D. Meadows-Monthlv Report-September 1989
A . Technical Services
1. T e c h n i c a l S e r v i c e c a l l in O r a n g e Cit y , I o w a o n D i a m o n d V o g e l P a i n t Corp, S e p t e m b e r 19- P r e s e n t e d V e r t a l 700, M i s t r o n M i s t and Mistron 400 as offsets to Nytal 300H. Determined use of talc in specific products.
2. T e c h n i c a l S e r v i c e c a l l in M i n n e a p o l i s , Mn. o n V a l s p a r Corp. Made full presentation of Cyprus talcs to new consumer products group. Determined use of talc in various locations and Cyprus products approved.
3. T e c h n i c a l S e r v i c e c a l l in St, Paul, Mn. o n 3 M Co. D i s c u s s e d Gent product, Mistron CF5A now being purchased and our plans for U.S. production. Discussed SA data on Mistron RCS with sealant group.
B. T e c h n i c a l S e r v i c e L a b
1. D e s i g n e d t w o p r o j e c t s f o r M i s t r o n M o n o m i x w i t h s t a g e s T i t a n i u m D i o x i d e r e d u c t i o n in b o t h e c o n o m y and p r e m i u m g r a d e paints. Technical bulletin has been prepared on the economy grade paints using Mistron Monomix where the product permits significant reduction of titanium. Results w e r e not sati s f a c t o r y in the higher grade paints where Mistron Monomix did not permit titanium reduction with equal opacity.
of
C . Literature Production
1. P r o d u c e d n e w t e c h n i c a l b u l l e t i n f o r p l a s t i c s . O u t f o r approval.
2. P r o d u c e d n e w p a i n t t e c h n i c a l b u l l e t i n . O u t f o r a p p r o v a l .
3. R e v i s e d a n d r e i s s u e d f o r a p p r o v a l c y c l e d a t a s h e e t s f o r Aspect 606, Mistron Cypr'ubond, Castle 65 and Brillante.
4. P l a n s f o r O c t o b e r : I w i l l p r e p a r e r e p o r t o n s t a t u s of
l i t e r a t u r e p r o d u c t i o n for sales meeting, O c t o b e r 17. All l i t e r a t u r e is b e i n g d e s i g n e d and p r o d u c e d on V e n t u r a d e s k - t o p p u b l i s h i n g software. I am up to speed (somewhat) on the system. In general I will divide my time equally between literature production and paint projects in the next period.
I FHMAN 00041
D. G e n e r a l 1. I made presentations to the sales service groups on
S e p t e m b e r 12. William Meadows Technical Manager, Paint
i fw man on(M2
October 6, 1989
E.F. McCarthy
Monthly Report - September, 1989
Cosmetics
The major impetus of work over the last reporting period has been on verifying the levels of lecith in that were placed on the cosmetic samples during the p ilo t plant testing of the Topnote 200 and Supra A samples at Alpine. Phosphorus was used as the tracer and from the analytical work i t appears that we did an adequate job of coating. In a ll cases we coated over the amounts that were prescribed. Because the tu rb iliz e r was not cleaned between campaigns i t appears that we coated to s lig h tly higher levels than orig in ally planned. I feel however, that in actual production our control w ill probably be no better than in these in it ia l tests; therefore these samples should represent these products f a ir ly w ell. We have yet to receive any information on the bacteria growth on these materials. I have contacted Alpine and requested that this work be completed as soon as possible. I t is fe lt that we may have to use special handling of this product in order to avoid contamination as the lecith in would be an excellent nutrient for b a c te ria growth. This f i r s t campaign should g iv e us some In s ig h t in to whether this w ill be necessary or not as we made three passes through the tu rb iliz e r and this increased our chances of contamination.
Paint
Paint work has concentrated on additional work in generating the new Technical B u lletin for economy paints. We have also been busy in generating data on new products. Ed McCarthy has provided us with approximately seven or eight samples for characterization work. We are continuing to investigate surface modification of our ta lc for use in gel coats. We received a new silane sample from Union Carbide and this product was used in conjunction with a hypermer to aid in dispersion. We formulated two new samples which were sent to RAM paint for evaluation. We s t i l l haven' t been able to glean any information out of RAM concerning our previous work. We have sent out a sample of S te lla r 500 which was treated sim ilarly to one of our e a rlie r successful products. B ill Meadows has also requested several product evaluations for new and competitive products.
I FWMN 00043
Analytical Work The main thrust of the analytical work has been in the area of Barite analysis. I have been working very closely with Mike Clark on Ba analysis for both plant control and in evaluating competitor products. We have modified our existing gravimetric method and we have improved greatly on the precision and accuracy of the procedure. We also worked on trying to develop a method for analyzing phosphate on the lecith in coated materials. We are also looking to Prosil to help us develope a method for determining the levels of coating on the talcs used for gel coat applications. Prosil has offered us a method but at this writing I have not had time to evaluate the procedure. The method is very similar to the current A-I100 method in that the procedure re lies on the development of surface color and then standards are used for comparison. Other A ctivitie s During this reporting period two days were spent at the management seminar. I also took a weeks' vacation.
Thomas P. Zinge TPZ/kmp
i f h m a n muiaa
PROJECT STATUS SHEET (T.P. ZINGE)
SEPTEMBER, 1989
[ fh m a n mmas
Date Request Request # Received Requested By
89-374
8-27-89
E ., McCarthy
Campany CIM
89-375 89-399
8-28-89 9-1-89
D. Young E. McCarthy
CIMlndustrial
CIM
89-400
9-1-89
E. McCarthy
CIM
89-401 89-407
9-1-89 9-7-89
C. Maybern J . Anderson
CIMBarytes
CIM
89-421 89-431 89-438
9-14-89
W. Meadows
CIM
9-19-89
G. G ill
CIM
9-21-89
G.Lautenschlager CIM
I FUMAN nnOAfi
Description of Work
Comments
Characterize samples
of TN505X & Mistron Special
Work finished. Report issued 9-21-89.
Characterize MP46-16 Pfizer Product
Work completed. Report issued.
Full characterization of Vertal 6 for Data Sheet
A11 data given to B i 11 Meadows
Characterize two samples - Yellowstone and Beaverwhite
Report issued
Ba, L .O .I. and Sp Gr along with typical
chemical
Report issued to Chris Maybern, 9-20-89
pH problem with Supra
A - verify customer's method vs Alpine's
Report issued. pH within specifications
Surface modify RCS for Samples prepared and shipped gel coat application
Analyze Momomix for 8- Work sent to Skyline for analytes for Prod. Spec analysis
Screen analysis request- Report issued same day as ed on production samples request.
October 3, 1989
E.F. McCarthy
Monthly Report - Paper Group September, 1989_____________
1. Mi strop Cascade
The Weyerhaeuser Columbus mill was visited at the request of the customer to assess their pitch control program. Although our recommendation to add 20 pounds per ton of Mistron Cascade was not acted on, we did obtain a sample of their TMP pulp and w ill do additional work with Mistron Cascade to demonstrate its effectiveness.
Two Chinese ta lcs, Guangshi and Haichen, and Vertal Slurry are being thoroughly evaluated as the mineral component of Mistron Cascade. Malaga ta lc w ill also be evaluated.
2. Mistron Vertal Slurry
A progress meeting was conducted at the Johnson m ill. D iffic u ltie s
with the screens and the homogenizer were assessed. Three customers
were identified and James River Oldtown was targeted for the f ir s t
trial
tentatively scheduled for October 16. One truckload of slurry has been
manufactured.
3. Technical Service
Seventeen technical service requests were completed and six are active. These are summarized in the Project Status Report.
4. FTIR
The Nicolet Model 205 FTIR was recommended for purchase. This w ill upgrade our analytical capabilities to the level enjoyed by many of our customers and competitors.
Safety
No accidents were reported this month.
Other
I attended the Supervisory I I Training Course. Ray Bragassa and N ellie Stolina attended an FTIR workshop.
1 F H M A N nn(U7
October Plans Mistron Cascade ` Complete the evaluation of alternative minerals. ' Provide technical support for the e ffo rt at Weyerhaeuser Columbus. Mistron Vertal Slurry ` Provide technical support to the planned tr ia l at James River Oldtown. Other * I w ill attend the TAPPI Pulping Conference and Paper Group Sales Meeting.
WAC/kmp
I F H M A N OOtUR
PROJECT STATUS SHEET - PAPER GROUP (U.A. CAVANAGH, N. STOLINA, R.D. BRAGASSA)
SEPTEMBER, \9S9
FWMAN 00049
Date Request
Request ff
Received Requested By
Company
89-285
7-5-89
E. McCarthy CIM
89-287
7-10-89
R. Roeder
CIM
89-302
7-10-89 E. McCarthy
CIM
89-303
7-17-89 J . Locke
James River
89-309
7-25-89
F. Schmucker S .D.Warren
I FUMAN (MORO
Description of Work
Comments
Evaluate Current CMV for pellet integrity
The CMV (FEM) p ellet at
the dryer was superior to
the Nicron 100. The CMV (FEM) at the dryer exit was slig h tly in ferio r to the Nicron 100. The CMV silo
material was substantially inferior.
Evaluate Seabrook talc slurry
Slurry (39.3% solids) was
settled badly
GEB 85.9%
Sedigraph
8.3 Micron
Surface area
3.96 Mz/g
Abrasion'
51.5 g/nr
Quantify difference in The pellet integrity test
pellet integrity between showed:
Nicron 100 and CMV.
Bepex Pellets
91.3%
Nicron 100
79.6
Luzenac
54.3
Pfizer 12-52
51.3
CMV 0016
44.3
CMV 0006
6.9
Redispersion of the Bepex
Pellets was good.
Analyze deposits and paper defects
The Uhle box deposit was 8.1% talc and contained.pimarily
fatty acid pitch and defoamer. The fo il deposit was 7.4% talc and primarily defoamer.
Analyze deposits to determine effect of
talc
The tv/o deposits from the No. 14 paper machine contained sim ilar levels of talc and PVAC latex.
Request fl 89-311
Date Request Received Requested By
7-26-89
F. Schmucker
Company
S.D. Warren Westbrook
89-312
7-26-89
D. Bagneski
Nekoosa Port Edwards
89-313
7-11-89
R. Val liant
Kimberly Midtec
89-314
7-27-89
W. Pratt
CIM
89-317
7-25-89
W. Pratt
CIM
89-319
8-7-89
F. Schmucker
James River Oldtown
I FHWIAN 0(1051
89-320
7-28-89
T. Hicks
CIM-Johnson
Description of Work
Comments
Analyze talc slurry and 3 samples of CMV 0016
Dispersions at both m ills
were poor 6.6 Micron mean and 7.6 Micron mean with maximum p a rticle size of 96 Microns.
P elle t integrity of Lot 06219P
was good - 68.2%. Lots T01269P and T01279P were poor.
Analyze Montana Micron 100
Lot SIDG 0627 was quite low in
brightness - GEB 77.3. P e lle t size was 1/4 inch and p ellet integrity was 67.6%.
Simulate 200 mesh "Hard Retain on 200 mesh was
Particle" count test. primarily undispersed ta lc ;
Determine number of
only 1-2 particles of quartz,
quartz particles.
Evaluate three f i l l e r clays in Mistron
Cascade
The Georgia Kaolin SAF was recommended as a replacement.
The two Wilkenson clays were
not recommended because of higher viscosity and in fe rio r pitch reduction.
Evaluate two clays for
high brightness Mistron Cascade
Columbia f i l l e r clay (GEB 85) was recommended for use in a high brightness Mistron Cascade.
Analyze deposits from
the last three bleach stages
The talc content increased
from 1.21% in the third stage t o f1.93% in the fourth stage
and 17.9% in the fift h stage. This may have been caused by
the addition method.and poor dispersion.
Evaluate three start-up The three slurries were low
samples
in solids (20.5% to 33.7%)
and had poor s ta b ility .
Request 8 89-321
Date Request Received Requested By
7-28-89 D. Bagneski
89-322
7-28-89 R. Roeder
Company
Consolidated Rapids
CIN
89-328
8-2-89
J . Locke
89-329
8-2-89
J . Locke
89-330
8-2-89
J . Locke
Garden State Pomona
SmurfitMewberg
StoneSnowflake
89-331
8-3-89
J. Sincere
Weyerhaeuser Columbus
89-333
8-3-89
M. Dugan
CIM-.Three Forks
89-334
8-8-89
E. McCarthy
CM
Description of Work
Comments
Evaluate CMV 0008 quality
The CMV exceeded the quality specifications.
Develope Mistron Vertal
Slurry Data Sheet and Material Safety Data Sheet.
The Data Sheet and the MSD Sheet were reviewed and
approved at the September 6 meeting.
Determine ash content and mineralogy of newsprint
The ash was 1.96% and the talc content was 8.15 pounds/ ton. Talc retention was 50.9%.
Characterize pellet quality of CMV 0016
The lot from Ju ly 12 was 33% pellets and the Lot from
Ju ly 17 was 50% pellets. Pellet integrity was fa ir .
Determine ash and mineralogy of float cell samples
The f ir s t set of PDM accepts showed a reduction in ash and
an increase in brightness. The second set showed the accepts to be higher in ash and similar in brightness.
Four samples of talc dispersions were analyzed
The solids content on a ll four
samples was low (1.2% to 1.9%)
and the dispersions had mean particle sizes of 5.9 microns and 6.4 microns.
Six samples of in
process CMV were evaluated for pellet integrity.
The CMV made with ACM and FEM feed showed the best integ rity.
\
Evaluate Vertal Slurry In Process in Mistron Cascade.
Request 89-338
D a te Request Received Requested By
8-4-89
D. Bagneski
Company
Flambeau Park Falls
89-342 89-342A
9-15-89
T. Hicks
CIMJohnson
89-351
8-15-89
G. Williams
Three BC mills
89-352
8-15-89
G. Williams
Northwoods
89-353
8-8-89
E. T irita s
CIM
89-360
8-21-89
F. Sincere
Alabama River
Description of Work
Comments
Evaluate Mistron Cascade Test results showed that the
from the second ra ilca r Mistron Cascade was acceptable
at Flambeau
and should perform sim ilarly
to previous shipments.
Evaluate six samples
of Mistron Vertal Slurry
Results showed: Solids content: 49.7 to 56.0%
Mean P a rtic le
Size: 10.3 to 11.3 Microns 325 Mesh Retain: 6.1 to 8.1% S ta b ility : the 49.7-52.2% solids range was recommended.
Evaluate three talc dispersions
The three dispersions had low
solids (2.8% to 7.0%) and poor dispersion (mean particle size 6.3 microns to 7.1 microns).
Analyze two pulp mill residuals
The 65B residual was 1.8% ash and prim arily ta lc , c a lcite and quartz. The rejects residual was 11.0% ash and was primarily quartz.
Determine Einlehner
The Seabrook Talc showed less
abrasion of two Seabrook abrasion than the CMV*
talcs and compare to CMV SV-276
14.4 g/M^
SV-277
18.7
CMV 22.6
Two deposits from the
fe lt dryer were analyzed
The dryer can deposit contain-
ed 19.2% talc and the organic portion was defoamer and pitch.
The dryer f e lt deposit was primarily organic and this was identified as defoamer & pitch.
Request # 89-361
Date Request Received Requested By
8-22-89
J . Smith
Company
James Maclaren, Thurso
89-364
8-22-89
E. McCarthy
J.P . Stevens
89-366
8-24-89
E. McCarthy
CIM
89-394 89-396
8- 31-89 G. Williams 9- 5-89 D. Bagneski
Congoleum Consolidated
89-397
9-5-89
D. Bagneski
Williamette
89-398
8-28-89
D. Bagneski
Flambeau
rsuuu NViniHd i
89-405
9-6-89
W. Pratt
CIM
Description of Work
Comments
Analyze 'Luzenac Select-O-Sorb
The mean p article size of 8.2
microns and the surface area of 4.98 NVg and the GEB of 76.8 were competitive with Mistron Verbal Slurry.
Identify organic
portion of fabric stain
Infrared analysis showed the best matches were Natsyn 2205 rubber and TE-70 paste.
Compare the s ta b ility In Process
of Mistron Cascade made with different molecular weight polymers.
Analyze six slurries
Granulometer and solids data were generated.
Evaluate CMV (0008) for Hard Particle count using the Consolidated method
The Hard P article Count was
high (81) but the Hard Particles were identified as talc not quartz.
Analyze Luzenac 811
Results showed:
GEB:
76.5%
Mean Particle Size: 4.8 Microns
Surface Are:
5.3fr/Gram
Pellets:
25.5%
Provide technical
A second application point for
support to the mill and Mistron Cascade was establish-
analyze g rit from supply ed and economic ju s tific a tio n
pump.
for^ Mistron Cascade was
developed. The g rit contained
24.4% kaolin. Coarse screens
prior to the feed pumps were
recommended.
Evaluate the effect of chlorine dioxide with
talc.
In Process
Request 89-406
Date Request Received Requested By
9-7-89
J . Smith
Company E.B. Eddy
89-411
9-11-89
F. Schmucker S.D.Warren
89-413 89-425
9-8-89
J. Locke
9-18-89
J . Locke
Stone Snowflake
Golden State
39-430 89-432
9-18-89
D. Bagneski
Consolidated
9-19-89
T. Hicks
Clfi-Johnson
89-435
9-20-89 J . Locke
James River West Linn
I FHWIAM OOORfi
Description of Work
Comments
Analyze four Mistron Vapor Dispersions
The four dispersions were
excellent; mean p article sizes
were 4.4 to 4.7 microns. Dispersion solids were 15.5 to 17.1%.
Analyze two Mistron
Vapor dispersions and determine the pellet integrity of CMV 0016.
The two dispersions were good with mean p a rticle sizes of 5.3 to 5.4 microns. Solids were 9.8 to 10.2%. Lot T08129P was was 46.7% pellets.
Seven samples from the float cell tr ia ls were analyzed
Results showed:
Ash content: 4.8% to 12.6% Talc Content: 2.4% to 6.6%
Analyze newsprint
sample from Port Alberni
Results showed:
GEB 55.7% Ash 2.01% Mineralogy: Talc with small
amounts of cal c ite and
Ti02
Survey Mistron Vapor for hard particle count and abrasion
Four Lots of CMV showed low hard particle counts ( 5) and low Einlehner abrasion.
Evaluate Vertal Slurry sample, representative
of the f ir s t truckload
The sample was 54.5% solids, 11.9 microns mean particle
size and had 3.6% 325 mesh retain. The material was recommended for use at James River Oldtown.
Analyze stock line deposit for mineralogy
The primary component of the
deposit was calcium sulfate (49%). This was from the sulfuric acid treatment of calcium carbonate containing Broke.
October 3, 1989
E.F. McCarthy
September Analytical
Projects in addition to those reported by M. Clark and K. Harris.
Montana Projects:
Analyses of 1989 Yellowstone Mine d r ill hole samples is underway with approximately 10 holes completed and another 8 awaiting analysis. This year we are doing specific quantitative quartz scans on the samples. Levels of quartz have been encountered that are 1-2.%, much higher than the 0.5 and lower we have come to expect from Yellowstone ore.
The project to review the occurance and range of quartz in Three Forks products is continuing. A ll lots are being analyzed and a report w ill be written at the end of October. So far we are finding the variations are ju st as extreme as those found in Grand Island products.
Congo!eum:
Samples of Chester Vermont product shipped to Congoleum were received for analysis of a g ritty contaminant. The material isolated on a 200 mesh screen was quartz sand and could not have come from the Cyprus product. The contaminant was introduced during shipping and ruined a whole silo of ta lc.
Clay Minerals Society Meeting
This was somewhat disappointing in that most of these scientists seem to be involved only in playing with computers to generate increasing details on the crystal structures and interlayering of i l l i t e , montmorilIonite, ch lo rite, mica and kaolin. The an alytical, quality control and technical service people are taking l i t t l e interest in the quartz problem and intend to "wait and see" as long as possible. A high proportion think their
products w ill be labeled.
A paper of particular interest to us was presented by researchers from the
State University of New York at Buffalo {abstract attached). They have
developed a method to measure the surface energy of powders and have tested
talc and pyrophyllite as well as clays. The entire paper and procedure w ill
be published by the end of the year. In the meantime, I have arranged to
supply the author with some characterized ta lc samples. I t w ill be
interesting to know i f we can find differences between source areas and what
effects our surface treatments may have.
.,
I f h m a n nonse
L
V is it to San fldreas Mill - Western Source Following the clay meeting I visited Pete Cawlfield at the Western Source Mill - a largely outdoor operation. The laboratory capabilities there are restricted to screen analyses and Fisher Subsieve tests. Incomplete equipment is present for Alpine A irje t sizing and Scott density. There is no brightness measuring equipment since th eir products do not have color spec. This would be needed i f a talc c ity product is to be made there. P. C o lville .
i f h m a n nonfi7
i .' ViV-*
THE SURFACE ENERGIES OF TALC AND PYROPHYLUTE AS DETER MINED BY THE WICKING METHOD
Giese1, R. F , Costanzo1. P. M , van Oss2, C. J , and Norris1, J.
1 Department of Geology;2 Departments of Microbiology and Chemical Engineering, State University of New York at Buffalo, Buffalo NY
The surface energies of solids and liquids are composed of contributions from apolar Lifehitz-van der Waals (termed LW) and polar Lewis add/base (termed AB) forces. The values of the LW and AB components of the total surface energy are usually derived from contact angle measurements with liquids (both polar and apolar) of known properties using the expanded Young equation:
(1 + co s0 )y -
+/v T y i)
where L and S refer to liquid and solid, the Vs are the surface tensions, and the + and - super scripts refer to the electron acceptor and donor parameters of the surface tension.
This method works well for solids which have smooth surfaces such as self-supporting 51ms of hectorite, but it is not appropriate for materials which do not form Films. For these materials, an alternate method is to derive the contact angles by measuring the capillary flow rate of t^pdarH liquids through a thin, uniform layer of powdered sample. This technique is known as wieking and the contact angles are derived using the Washburn equation:
. h 2 - t R ycos0 /4 t|
*
where h is the distance the liquid has moved in time ^y is the surface energy of the liquid, /?is the average pore radius of the powder, and q is the viscosity of the liquid.
As an example, the components of the total surface energy have been determined for talc and pyrophyllile. These values are-
Component talc
pyrophyllite
y" Yi
31J mJ/m2 2.7 *
34.4 mj/tn2 32 *
Yc 2.4 *
L7 '
The major differencebetween talc andpyrophyllite is the slightly largery ^ o f the latter and probably reflects the trioctahedral versus dioctahedral nature of the two minerals.
P
P P
P
-32-
I FMMAN 00058
October 2, 1989
P.A. C o lville
Monthly Report, Electron Microscopy
K.L. Harris, Sept. 1989
During the month both electron microscopes have remained functional. I have continued work on the automated scheme for amphibole identification using the JEOL Jemscan 1200EX analytical electron microscope. While at the same time performing the more routine analysis and microscopy with the AMRay scanning electron microscope.
During the month over 60 micrographs and 25 EDX analysis were done either in support of other technical groups in the laboratory or customer requests. Eleven projects were completed for this report period. These include:
Internal work for plastics group - Micrographs of fractured extrusion pellets of PET/HDPE blend with and without ta lc coupling agents.
Micrographs of fractured surfaces of injection molded parts were also taken. The micrographs, as well as the mechanical properties, show an increase in the compatability between the two components with the addition of ta lc.
89-269, Technical Request - R. Sebenik, micrographs of Thompson Creek produced Molybdenum Disulfide.
89-368, Technical Request - Compare morphology of homogenized Ita lia n . ta lc to the B rilla n te product. Both talcs showed to be very
platy with the homogenized sample showing more particles in the mid-size range, thus giving a smaller mean psd. "
89-395, Request from Russ Licciardello for micrographs of Cyprufil 200 showing a non-asbestiform product.
89-394, Customer Request, Ma.ch-1 Compounding, Q.C. tapes of incoming raw material showed some optical disruption or lig h t defraction areas which Mach-1 had circled. These areas, when examined with the S.E.M. did not show the same inclusions of unmixed CPE as
observed in previous extrusion test tapes.
89-359, Customer Request - The West Company, "white" specks in their
bromobutyl rubber formulation. West is using Mistron Vapor but
would lik e to switch to Cyprubond for better physicals. "White" specks showed in the compound when the switch to Cyprubond. The white inclusions did not show to be ta lc or silane. They
contained either unblended polymer or metalic magnesium in the specimens examined with the S.E.M.
I F H M A N nnnfiQ
89-416, Customer Request - Micrographs of sample of Manville Company's roofing grade ta lc product milled by Cyprus to v a rify Manvilie's claim that sample contains fibrous amphibole. No amphibole material was found.
Prints of cosmetic products were prepared for cosmetic show in October. Presently there is one additional request for microscopy in the laboratory.
[ f h m a n nonen
.I
*
.N I
CYPRUS TECHNICAL CENTER . MONTHLY REPORT -- SEPTEM BER, 1 9 8 9
MICHAEL L. CLARK
PRODUCT CERTIFICATICN 730 XRD analyses were performed for Product Certification on 295 sanples
received from CIMC, USA, mills. Polarized light microscopy with dispersion staining and phase contrast techniques were used to corroborate scape XRD results. Polarized light microscopy is being employed routinely to analyze for chrysotile in CIMC talc and chlorite products. Chrysotile has not been detected in CIMC products. Product Certification analyses performed for individual mills were as follows: 67 XRD scans were performed on 21 samples received from Chester, 326 scans on 119 sanples from Grand Island, 51 scans on 17 sanples from Johnson, 286 scans on 138 samples from Three Forks. No sanples were received from Alpine Western Source, or Windsor. Analyses for quartz .has been scaled down for Grand Island from every lot to representative lots and has been stepped up for Three Forks from weekly and monthly composites to every lot.
OPERATIONS SUPPORT Johnson, VT -- 40 samples of feed, product and tailings were analyzed for
quartz content as part of a continuing project to monitor quartz concentrations at various stages of the Johnson flotation circuit {Project No. 89-061).
Yellowstone Mine, MT -- 43 samples from selected and composite intervals of 1939 drill holes 3, 12, 14, 15, 18, 19, and 25 were analyzed for mineralogy, LOI and GEB (Project Nb.s 89-388 and 89-408). These results will be used for mine planning and development.
LABORATORY REPORTS
No.
REPORTED TO
PROJECT AND DATE REPORTED
89-370
G. Lautenschlager Conparison of 2 lots of C-2 talc with an unknown
competitor for Fulfleac Co. 9/18/89
89-392
Mr. cliff Rees
Ameripol-Synpol Co.-- Determination of quartz
concentration in BW-200 and sumrary of analytical
technique for quartz. Report requested by W.
Steen. 9/5/89
89-416
Gordon Gill
Analyses for amphibole in CIMC roofing-grade talc
from Vermont in order to verify or refute
Manville's claim of amphibole in the product.
Anphiboles were NOT detected after rigorous
testing. 9/13/89
f h m a n nnn-f
SEPTEMBER MONTHLY REPORT -- page 2 Michael L. Clark
INTEALABORATCRY REPORTS
N o . REPORTED TO
89-363
Ed McCarthy
89-410
Ed McCarthy
89-413
Bill Cavanagh
89-435
Bill Cavanagh
89-436 89-441
Ed McCarthy Ed McCarthy
89-443
Ray Bragassa
PROJECT AND DATE REPORTED Mineralogy and LOI for 5 samples of Australian ore. 9/11/89 Mineralogy and PSD of an unknown material from S u f f e m Chemical Co. 9/12/89 Mineralogy of 7 samples of a Snowflake-brand material. 9/29/89 Mineralogy of material from James River Co. 9/26/89 Mineralogy of Bone White material. 9/21/89 Mineralogy and Product Certification analyses of GuanaShl talc. 9/26/89 Mineralogy of Vertal Slurry, Haichentalc, EW-325, and Superclav material. 9/28/89
'EQUIPMENT MAINTENANCE Data General service engineer, George Delzell, performed preventative
maintenance on the coKmters of both XRD systems on 9/27/89. Both systems checked out.
Michael Clark copies to: E.F. McCarthy, P.A. Colville, files
I FHM AN nonfi
PROJECT STATUS SHEET - ANALYTICAL (P.A. COLVILLE) SEPTEMBER, 1989
I F MMAW OOOfiS
Request # 89-269 89-359
Date Request Received Requested By
6-26-89
R. Sebenick
8-7-89
E. McCarthy
Company Cyprus T.C. West
89-368
8-25-89
E. T iritas
Alpine
89-370
8-25-89
G.LautenschlagerJohnson
89-372 89-392 89-394 89-395 89-408 89-410 89-413 89-416 89-417 89-419
8-24-89
E. Reade
Exp
8-31-89 9-1-89 9-1-89
W. Steen
Ameripol
W. Steen
Mach 1
R. liccia rd e llo Plastic
9-7-89
9-8-89 9-8-89
R.Piniazkiewicz Yellowstone Mine
Suffern
Industrial
W. Cavanagh
Paper
9-13-89
W. Sevy
Manville
9-13-89
E. McCarthy
Sales CIM
9-13-89
R. Licciardello R8C Ind
ryu ou NVIAIHd 1
Description of Work
Micrograph MoXg
Specks in rubber composition
Comments
Complete 9-89
Complete 9-89. Mg Compound not ta lc.
Homogenizer float
samples 22 m, 11 m & 2.2 m characterize
Complete 9-89
Mineralogy unspecified
Competitors product .Compare to C-2 grade
C-2 product coarser
Calahan-Michigan talc product
Complete 9-89
Analyze BW-200 sample Complete 9-89
Analyze rubber samples Complete 9-89
Require micrograph of Cyprufil product
Complete 9-89
Mineralogy of 1989 D rill Hole samples
Continuing to end of year.
Mineralogy unknown
Complete 9-12-89
Mineralogy Snowflake mill samples
Complete 9-29-89
Product certificatio n Roofing grade
Mo amphiboles found
Comparison CIM versus competitors Barites
In progress
Identify talc f i l l e r in CaC03/Cantalc mixture epoxy hardener
Request # 89-434
Date Request Received. Requested By
Company
9-14-89
R. Licciardello Congoleum and Landels
89-436
9-21-89
E. McCarthy
89-437
9-21-89
R. Zazenski
Alpine
89-441 89-443
9-22-89 9-22-89
F. Beyl W. Pratt
Development Paper
89-450 v
9-30-89
M. Keener
Cosmetics
Description of Work
Comments
"Sand" contaminent in shipment - silo sample car, lin es, felts
Complete 9-18 Sand - Quartz
Mineralogy Bone White
Complete 9-21-89 Hydroxyapatite
Shipment samples Italian talc
Expected 10-5-89
Mineralogy Guangshi talc Complete 9-26-89
Mineralogy 3 talcs for use Complete 9-28-89 in Cascade Product
Evaluate 2 different
Expected 10-13-89
Vermont talcs morphology
i FH m a n nnnfifi
i F hm a n nnn7
Public Service Electric and Gas Company
S T A T E M E N T O F E L E C T R IC C H A R G E S
52 518 950 9 7 IND
CYPRUS IND MINERALS
ATTN ACGTS PAY
651 HETUCHEN RD
S PLAINFIELD
07080
SEP 1987
KILOW ATTS
RATE LPL
KILOW ATT H O URS
P L A IN F lE L P tS T R tC T
BLOCK
AMOUNT
; 109*<K
; 510*0-
ON-PEAK 9oW00
S41ERHE0IAIE1 loOSUO OFF-PEAK to0600 *
977*60
; 590,60 t
ON-PEAK INTERMEDATE'
OFF-PEAK
9800 200
92200
SUB-- TOTAL ( ,0900901 '*078830 *098980'
!,530*92 IS 882*88'-`
- 15*77 2*987.86-
ENERGY ADJUSTMENT 1
tj511*76 CR
SERVICE CHARGE
SUB-TOTAL (. 3*385*67 S 900*00
52200 S
> TOTAL i 3*785*67 *
85-4071 70MT1/88
I FHW1AN 00(1158
Public Service Electric end Gas Company
S T A T E M E N T O F E L E C T R IC C H A R G E S
52 518 950 9 7 INO
CYPRU S INO M IN ER A LS
ATTN ACCTS PAY
651 METUCHEN RD
S P L A IN F IE L D NJ
07080
MAY 1987
KILOW ATTS
RATE LPL
KILOWATT HOURS
P L A I N F I E L filS T R ICT
BLOCK
AMOUNT
>108*0*.
506*0-
ON-PEAK 3*f 700 INTERMEDIATE *0003
OFF-PEAK 1*0600
ON-PEAK IN TERM ED IA TE
OFF-PEAK
-8000 47000
sub-total
090090 078830 058*80
ENERGY ADJUSTMENT I
s e r v ic e charge
SUB-TOTAL i 55000 S TOTAL <
882*36
0*00
536*36
M f8 7 2 S 720*72
0.00
2*7*8*56
1,592*86 CR
3,29 5*1*.S 400*00
3.695*1* *
05-*O7l7M11/W
i f h m a n n n n fia
Public Service Electric and Gas Company
S T A T E M E N T O F E L E C T R IC C H A R G E S
r "1
\
52 518 950 9 7 IMD
C YPRU S IK'D M IN ER A LS
ATTN ACCTS PAY
651 METUCHEN PD
S P L A IN F IE L D N J
07080
JA N 1987
KILOW ATTS
RATE LPL
KILOW ATT H O URS
P L A N F IE L fb lS T R IC T
BLOCK
AMOUNT
96.012.0* **I0;'0`I
ON-PEAK 7.5500' in ter m e d i a t e d .9000.
OFF-PEAK- .9000'1
724.80" to;eo 1
369.00
OW^PgAK iNIEHOIATEi
OFF-PEAK
SUB-TOTAL I 6800- 082930 1
200' : .070490 i 33400': .048000 `
1.104.60 S
563.92' 144101 >
1.603.20 >
ENERGY ADJUSTMENT l
_____ 273.630
SERVICE'CHARGE
SUB-TOTAL L 3,012419 IS
400.00 ` ................ i ' '
40400 S
TOTAL". 3,4124191 4
03-4071 SOM 12/03
i FHMAW nnn7n
Public Service Electric and Gas Company
S T A T E M E N T O F E L E C T R IC C H A R G E S
r-
52 518 950 9 7 IND
CYPRUS INO MINERALS
ATTN ACCTS PAY
651 METUCHEN RD
S PLAINFIELD NJ
07000
JUM 1987
KILOW ATTS
RATE LP L
KILOW ATT H O URS
P L A I N F I . E L & strict
BLOCK
AMOUNT
100.0 8 .0
518.0
ON-PEAK 9.4000
INTERMEDIATE 1.0600
OFF-PEAK
1.0600
ON-PEAK INTERMEDIATE
OFF-PEAK
9000 400
47800
SUB-TOTAL .090 090 .078830
.058480
ENERGY ADJUSTMENT SERVICE CHARGE
sub- total
57200 S
TOTAL
940.00 8 .4 8
549.08
1,497.56 S 810.81 ' 31.53
2 ,7 9 5 .3 4
1,656.5 70
3,478.67 S 400.00
3,878.67 *
\
-71tsuivh
I P H M A N nnn7i
Public Servies Electric and Gas Company
s t a t e m e n t o f e l e c t r ic c h a r g e s
COPY
52 518 950 9 7 INO
CYPRUS INO MINERALS
ATTN ACCTS PAY
651 HETUCHEN RD
S PLAINFIELD NJ
07080
COPY
JUN 1987
KILOW ATTS
RATE LPL
KILOWATT HO URS
PLAIMFlELtfciSTRICT
BLOCK
AMOUNT
100*0 8 .0
518.0
on-p e a k INTERMEDIATE
o f f -p e a k
9.4000 1.0600 1.0600
940.00 8 .4 8
549.08
ON-PEAK INTERMEDIATE
OFF-PEAK
9000 400
47800
SUB-TOTAL .090090
.078830 .058480
1,497.56 S 810.81 ' 31.53
2 ,7 9 5 .3 4
ENER.GY, ADJUSTMENT SERVICE CHARGE
SUB-TOTAL
57200 S
TOTAL
1 ,6 5 6 .5 7 0
D 3 C 3 8 5 ESC 3 S9
3,478.67 S 400.00
g g n a a ts a c n e s B
3,878.67 *
6-4071 79M 1/96
1 FHMAN 00072
PS1G Public Servies Electric and Gas Company
S T A T E M E N T O F E L E C T R IC C H A R G E S
L_.
52 518 950 9 7 INO
CYPRUS INO MINERALS
ATTN ACCTS PAY
651 METUCHEN RO
S PLAINFIELD NJ
07030
JUL 1987
KILOW ATTS
RATE LPL
KILOW ATT H O URS
PL AI.NFIEL D is t r ic t
BLOCK
AMOUNT
100.0 8.0
W 6.0
ON-PEAK INTERMEDIATE
OFF-PEAK
9 .WOO 1.0600 1.0600
ON-PEAK INTERMEDIATE . OFF-PEAK
6200 200
38200
SUB-TOTAL .090090 .078830 .058*180
ENERGY ADJUSTMENT SERVICE CHARGE
SUB-TOTAL
44600 S
TOTAL
940.00 8.48
*93.96
1,442.44 S 558.56 15.77
2,233.94
1,291 .66 CR
2.959.05 S 400.00
3,3 59.05 *
6S>4071 8 M 11780
FHMAN 00073
\s i
$ :
Public Service
Electric and Gas Company
S T A T E M E N T O F E L E C T R IC C H A R G E S
52 518 950 9 7 INO
C Y PR U S INO M IN ER A LS
ATTN CCTS PAY
651 METUHEN RD
S P L A IN F IE L D N J
07080
APR 1987
KILOW ATTS
RATE LPL
KILOWATT HO URS
P L A I NF IELB istrict
BLOCK I
AMOUNT
112*0 12.0
502 w
0IH?EAK 8.1700 INTERMEDIATE-, :1 .0600;
OFF-PEAK 1.0600
ON-PEAK . INTERMEDIATE.
OFF-PEAK
SUBTOTAL
1 200
56200
.090090 .078830 .058980
ENERGY ADJUSTMENT SERVIC E. CHARGE
SUB-TOTAL 66900 S ; TOTAL
.915.09 12.72
532.12 LS&SSSS&SSSS
1,959.88 S . .9 0 0 .%
15.77 . 3,286.58
1,923.01 CR
asttssas
3.790.12 S 900.00
SSEIB3S3S _
9.190.12
W-W71 78M 11/88
I FHMAM 00074
[% r\^py
^ f T Public Servies m Electric and Gas
' k ^ l Z i V J Company
S T A T E M E N T O F E L E C T R IC C H A R G E S
52 518 950 9 7 IND
CYPRUS IND MINERALS
ATTN ACCTS PAY
651 M E T U C H E N RD
S LAINFIELO NJ
07080
MAR 1987
KILO W ATTS
RATE LPL
KILOW ATT H O URS
P L A I N E IEL Di s t r i c t
BLOCK
AMOUNT
108.0" 6.0"
5ia;0"
ON-PEAK
8.1700 -
INTERMEDIATE! 1.0600
of f -p e a k i .0600
ON-PEAK INTERMEDIATE!
OFF-PEAK
SUB--TOTAL < 9600 090090
900 078630 ' 55800' - .059980
ENERGY ADJUSTMENT 1
SERVICE CHARGE
--s u b T o t a l <-
65800 S
TOTAL !
882.36 6.36
5 9 9 .0 0
1,937.80 S 069.86 31.53
3,263*18! '
1 .9 0 5 .6 3 0
3.691.79 S 900*00
9.091.79 *
BS40/1 M M 125
I FHMAM 00075
PSG Public Service Electric and Gas Company
S T A T E M E N T O F E L E C T R IC C H A R G E S
52 518 950 9 7 IN0
CYPRUS IND MINERALS
ATTN ACCTS PAY
651 METUCHEN RD
S PLAINFIELD NJ
07080
DEC 1986
KILOW ATTS
Ra t e LPL
KILOW ATT HOURS
P L AT NF IEL [D i s t r i c t
BLOCK
AMOUNT
11440-
ON-PEAK 7.5500
860.70
8^)*! INTERMEDIATE .90001
7.20
486.0-:
'
OFF-PEAK
.9800 ;
437.40*
mamtamBaimmp&m'
ON-PEAK
10400
SUB-TOTAL t .082930 :
I , 305.30 S 862.47'
INTERMEDIATEV 200-: .070490
1A i l 01
OFF-PEAK
48600^: 04'8000
2,332.80 1
NERGY.ADJUSTMENT V
400.960
ERVICE-CHARGE `
SUB-TOTAL l
59200' S
TOTAL (.
4,H*V71 S 400*00
4,513471
05-407TUM12/S
I FH M AN nnrrrfi
1i * s
r
r
i/
> j /
rJ
r* C
I FHMAN 00077
Company S T A T E M E N T O F E L E C T R IC C H A R G E S
5? 518 950 P IND
c y pplt s in c m i k e p a l f
ATT ACCT5 ''AY P r FOX AC* S P L A I K F I F L O K J OTOPO
AUC 1 9 PP
J k il o w a t t s
R A T E 1 PL
KILOWATT HOURS
PU AIN F I f l rblST RIC T
BLOCK
am ount
57.0 6 .3
325.0
ON-PEAK INTERMEDIATE , OFF-PEAK
8 .7500 .9000
.9000
on-p ea k INTERMEDIATE
OFF-PEAK
6090 160
31+080
SUB-TOTAL .082930 .070490 .048000
498.75 5.67
292.50 ==3=========
796.92 S 504.21
11.28 1,635.84
:n erg y a d ju stm en t
273.09 CR
iE RVI CE CHARGE
SUB-TOTAL
1+0320 S
TOTAL
2,675.16 S 400.00
======3!===== 3,075.16 #
I FHMAN nnn7R
;
COPY
ru u iic oorvico
Electric and Gas Company
S T A T E M E N T O F E L E C T R IC C H A R G E S
r 6 5 f E T U C H E N"'RD"
|
j S PLAINFIELD NJ
070B0 |
52 5 IB 950 8 9 INO
CYPRUS IND MINERALS ATT ACCTS PAY P 0 BOX A05 S P L A IN F IE L D N J 070P0
COPY
JUN 1986
KILO W ATTS
RATE LPL
KILOWATT HO URS
V
P L A I N F I EL,5|STn|CT
BLOCK
AMOUNT
88.0 '
6*>4 * 3 .
ON-PEK 8.7500
INTERMEDIATE! .9000
OFPHREK
,9000
ON-PEAK INTERMEDIATE!
OFF-PEAK
9600 ICO
55680
SUB-TOTAL .08* 930 .070490 .048000
W-RGY A^iSTNENT 1
SERVICE CHARGE
SUB-TOTAL
65440' S
TOTAL '
770.00' 5.76
419.04
ta t 94. 80 796.13 11.28
2 ,6 7 2 .6 4
443.239
U#231.62 $ (100.00
U631 .6 2
* *" v
69-4071 M U 124$
FHMAN 0007ft
<t
COPY
Public Service Electric end Gas Company
M E N T O F E L E C T R IC C H A R G E S
* % E T U C H E N RD & \ I_ N F IE L D JU ____0 7 D8P>V
52, \ 950 8 9 IND CYPks / INO MINERALS ATT ACCTS PAY P O BOX $05 S PLAINFIELO NJ D7D80
\
COPY
APR 1986
KILOW ATTS
RATE LPL
KILOWATT HO URS
PLAINFI E LC biS TR iC T
BLO C K
AMOUNT
177*fi-
M.? 512#O'
ON-PEAK 7.5500
INTERMEDIATE! 9000
OFF-PEAK
9000
ON-PEAK INTERMEDIATE
OFF-PEAK
11680
320 56800
ENERGY ADJUSTMENT T
SUB-TOTAL .082930
*070090 *098000
SERVICE CHARGE
SUB-TOTAL <
66800 S
TOTAL. '
1*390.88 ` 37*99
960.86
1*839.12 968*62 22*56
2*726*90
965*980
5*090.72 S 900*00
5*990*72
09*4071 U M 12185
i f u m a n nnnan
i.
C PPY
/0 '^ \
public service Electric and Gaa
psm Company
S T A T E M E N T O F E L E C T R IC C H A R G E S
8 F1 M ET U C H FN RD R P L A IN F IELO N J
07080
t-z s ie ??r: s wr
C Y P R U S jp-n M I N E R A L S
T T .'.C C T E PA ,Y
p p enr P PLAINFIELD
07030
CCPY
f - A P I e 8 5 ____________r a t e L " L
KILO W ATTS
KILO W ATT HO URS
L A T<\Tr I C L ^ D IST R IC T
BLOCK
AMOUNT
302.4
8 .0
467. 2-
ON-PEAK
in t e r m e d ia t e
OFF-PEAK
7.5500 .9000 .9006
. ON-PEAK
in t e r m e d ia t e
OFF-PEAK
49760 320
47200
SU3-TOTAL .082930 .070490 .048 000
2,283*12 7.20
420.48
sascaBaoq=B
2,710.80 S 4, 126.60
22.56 2,265.60
ENERGY ADJUSTMENT SERVICE CHARGE
SLI3--TOTAL
97280 S
TOTAL
658.88 CR CBBBS39I&BB3S
8,466.68 S 400.00
aBBCSSBBBSlsa
8,86668
-4071 H M T/85
i fhmam nnnai
The Energy People
STATEMENT
6 5 1 M E TU C N E N RD S P L A IN F IE L D NJ
07080
52 518 950 9 7
IN D
CYPRUS IN D M IN E R A L S ATTN ACCTS PAY P 0 BOX 4 0 5 S P L A IN F IE L D NJ
07080
J A N 8 8 ____________
IBATE
KILOWATTS
BATE L P L T ______________
KILOWATT HRS
\ BLOCK
RATE THERMS
P L A IN F IE L D
OI8TRICT
BLOCK I
AMOUNT
124.0 36.0
500.0
O N -P E A K IN T E R M E D
O F F -P E A K
8.170000 1.060000 1.060000
O N -P E A K IN T E R M E D O F F-P E A K
5000 200
42600
ENERGY ADJUSTMENT . S E R V IC E CNARGE
1
.090090 .078830 .058480
S U B -TO TA L S U B -TO TA L
1,013.08 38.16
530.00 1,581.24
450.45 15.77
2 ,4 9 1 .2 5
-1 ,3 8 4 .3 4 3,154.37 400.00
T O T KWN KM C O N STA N T
47800 200.000
TOTAL
$3,554.37
05-1 1
I FHMAN 00082
O) ** - The Energy People
STATEMENT
6 5 1 METUCHEN RD S P L A I N F I E L D NJ
52 518 950 9 7
07080 IND
CYPRUS IN D MINERALS ATTN ACCTS PAY P 0 BOX 4 0 5
S P L A IN F IE L D NJ
07080
DEC 87
RATE L P LT
RATE
| DATE j KILOWATTS j KILOWATT HRS | BLOCK J-
THERMS
P L A IN F IE L D
DISTRICT
j BLOCK j
AMOUNT
j
8 0 .0 ON-PEAK 6 .0 INTERMED
_ 4 5 6 .0 OFF-PEAK
8 .170000 1 .060000 1 .060000
ON-PEAK INTERMED OFF-PEAK
ENERGY ADJUSTMENT
SE R V IC E CHARGE
5600 400
36000
.090090
.078830 .058480
SUB-TOTAL SUB-TOTAL
6 5 3 .6 0 6 .3 6
4 8 3 .3 6 1,1 43.32
5 0 4 .5 0 3 1 .5 3
2,1 05.28
-1 ,2 1 6 .3 6 2 ,5 68.27 4 0 0 .0 0
TOT KWH KU CONSTANT
/
w
J
42000 2 0 0 .0 0 0
t
.
TOTAL
$ 2 ,968 .2 7
99*aai
I FHMAN 00083
PAGE
1
SERVICE USE HISTORY FOR THE FOLLOWING ACCOUNT NUMBER 5251 8950 CUSTOMER NAME CYPRUS IMB MINERALS
S E R V I C E ADDRESS 651 M E T U C H E N AVE
ELECTRIC RATE
LPL
SOUTH 07080
B I L L .INC MONTH
PLAINFIELD
ON PEAK MEASURED
KW
ON PEAK BILLED
KW
86 , JAN 86, FEB 96, MAR 86, APR
86, MAY 86, JUN 86, JUL
06), SEP
86, OCT
1
1 1 i
1 1 1
1 1
.0
; .0 .0 .0
.0 .0 *0
.0 .0
155 .2 174.4
302.4 177.6
340.8 88.0 94.4 57. <-) 90.0
INTERMEB. OFF PEAK BILLED . BILLED
KW KW
16.0
20.8 8.0
41 .6
12 6 . 4 6). 4 9.6 6.3 .1
369.6 520.0 467; 2 51 2.0
481 .6 465.6 536.0 325.0
492.0
ON PEAK KWH
9,280 14,080 49,760 11,680 49,600
9,600 9,920 6,080 7,600
M O R E =>
RMED. H
320 640 320 320 1,280 160 480 160
0
OFF PEAK KWH
43,680 69,920 47,200 56,80 49,280 55,680 53,760 34,080 38,400
TOTAL. KWH
53,280.00 84,640.00 9 7 , 2 8 0 .00 ' 68,800.00 100,100.00 65,440.00 64,160.00 40,32O .00 46,000.00
MONTHLY BILL SPECIAL
ELECTRIC
BILL
$ CONDITION
$4,446.78 $6,199.09 $8,8 66i.6 8 $5,490.72
$9,410.86 $4,631.62 $4,719.47
$3 ,0 7 5 .16 $3,428.07
.
<- MORE
I f h m n ooora
SERVICE USE HISTORY FOR THE FOLLOWING ACCOUNT NUMBER 52513950 CUSTOMER NAME CYPRUS IND MINERALS
SERVICE ADDRESS 651 M E T U C H E N AVE
ELECTRIC RATE
SOUTH 07080
BIL LING MONTH
PLAINFIELD
' ON PEAK MEASURED
KW
ON PEAK BILLED
KW
LPL. 36, NOV 1
36, DEC 1
37, JAN 1 37, FEB 1 87, MAR i 37, APR 1
8?, MAY i 87, JUN i
.0 96.0
,0 114.0
.0 96.0 .0 604 .0 .0 108.0 .0 112.0 ,0 108,0 -.0 100.0
INTERNED. BILLED
KW
OFF PEAK BILLED
KW
.1
8.0
12.0 .0
6.0 12,0
.'1
8.0
494.0
486.0
410.0 .0
513.0 502.0 506.0 518.0
' QN PEAK KWH
12,200 10,400
6,90 49,600
9, 600 i0 , 0 0 0
B, 000 9,000
END OF REPORT
MOR E =>
INTERMED, KWH
0 2G0 200
0 400 200
0 400
OFF PEAK KWH
40,800 43,600 33,400
0 53,300 56,200 47,000 47,800
TOTAL KWH
33,000.00 39,200.00 40,400.00 49,600.00 63,800.00 66, 400-. 00 35,000.00 37,200.00
MONTHLY BLL ' electric: .$
$4,180.65 $4,513.71 $3,412.19 $3,958.30 $4,091.74 ' $4,140.12 $3.695,14 $3,878,67
SPECIAL BILL
CONDITION
e:n d o f r e p o r t
<= m o r e
I F h m a n nnnas
PAGE
1
SERVICE USE HISTORY FOR THE FOLLOWING ACCOUNT NUMBER 5251 ORSO C U S T O M E R N AME C Y P R U S INI) M I N E R A L S
S ERVICE ADDRESS 651 METUCHEN AVE
GAS BILLING KA 1E M O N T H
SOUTH PLAINFIELD
07000
THERMS
MONTHLY BILL SPECIAL GAS BILL $ . CONDITION
LVG 36, JAN 1
86, FEB 1 86, MAR 1
36, APR 1 06, MAY 1 86, JUN 1 86, JUL 1 86, AUG 1
86, OCT 1
3,861,0
$2,344.88
. 5,280.0
$3,167.40
3.441.0
$3,260.83
3,300.0
$2,019-65
5,263.0 3,369.0
$3,157.94 $2,059.86
2,632.0
$1 ,644-17
1,386.2 '
$910.35
2,068-6
$1 ,409,1 1
MORE
page:
2
S E R V I C E U SE H I S T O R Y FDR T H E F O L L O W I N G ACCOUNT NUMBER 52513950 CUSTOMER NAME CYPRUS IND MINERALS S E R V I C E A D D R E S S 651 M E T U C H E N AVE
GAS BIL LING rate: MONTH
SOUTH PLAINFIELD Q78
THERMS
MONTHLY BILL GAS
$
SPECIAL BILL
CONDITION
LVG 86 , NOV i
86 , DEC 1 87 , JAN 1 87, FEB 1 87 , MAR 1 87, APR 1 87 , MAY 1
87, JUN 1
2,275.6 3,872.9 3,177.3 3,785,2
3,719.9 2,769,3 2,342.9 1 ,920,7
' $1,318.67
$2,056.01 $1,701,59 $2,012.00
$1,978.68 $1,493.20 $1 ,212,18 . $1,016.48
END OF REPORT
1 F H M A N OOORfi
Public Service Electric and Gas Company
S T A T E M E N T O F E L E C T R IC C H A R G E S
52 518 950 9 7 IND
CYPRUS IND MINERALS
ATTN ACCTS PAY
651 METUCHEN RD
S PLAINFIELD NJ
07080
A U G 1 9 8 7 __________ r a t e L P L ____________ P L A I N F I E L P d is t r ic t
KILOW ATTS
KILOWATT HOURS
BLOCK
AMOUNT
126*0-
14.0 518.0-
ON-PEAK
INTERMEDIATE OFF-PEAK
9.4000
1.0600 1.0600
ON-PEAK INTERMEDIATE
OFF-PEAK
12200 200
57600
SUB-TOTAL .090090 .0 78830 .056480
ENERGY ADJUSTMENT
SERVICE CHARGE
SUB-TOTAL
70000 S
TOTAL
1,184.40 14.84
549.08
1,748.32 S 1.099.10'
15.77 3,368.45
2,027.27 C
4,204.37 S 400.00
4,604.37 *
*40717AU11/tt
F U M A N 00087
if !
PM Sb
Th e Energy People
STATEMENT
6 5 1 METUCHEN RD S P L A IN F IE L D NJ
07080
52 518 950 9 7
IND
CYPRUS IN D MINERALS ATTN ACCTS PAY P 0 BOX 4 0 5 S P L A I N F I E L D NJ
07080
s
OCT 87
DATE
KILOWATTS
rate L P L t KILOWATT HRS
BLOCK
RATE THERMS
P L A IN F IE L D
DISTRICT
~j BLOCK J"
AMOUNT
75/ 222.8 ON-PEAK
YW
50.0
^ .0
INTERMED OFF-PEAK
v iy
3.270000
1.060000 1.060000
3s 9 C
^>915.04
53.00
, . Ln -^6.0.04
SUB-TOTALH&O i , 428.08
ON-PEAK INTERMED OFF-PEAK
10800 -- .0 9 0 0 9 o \ 3 , 6
300.
0 7 8 3 3 0 ' --- - V
38000V 0 5 84 80 y
`W
>
^9 7 2 .9 7 63.06
2,222.24
ENERGY ADJUSTMENT S E R V IC E CHARGE
SUB-TOTAL
-2,436.47
3,249.88 400.00
TOT KUH KM CONSTANT
49600
200.000
TOTAL
$3,649.88
9S-1391
I f h m a n nnnaa
EN E RG Y USAGE REPORT 1986 - -CjJr# "~
Location So. P la in fie ld . N. J .
TONS PRODUCED
- Total-* (dryed)
~ R o l l e r ,H i l i .
-Vertical' M i l l ..X- ;.'.V.'mV-".-V
DEGREE DAYS
Heating
-Cooling--.-
"" -5
^ `.`i*`
JAN. 622 550
72
985 0
FEB. 901 897
4
537 0
MAR. 772 740
32
642 2
APR. 929 837
92
MAY
1,043 1,0 0 1
42
JUNE 531 485
46
341 2>
89 7 149 243
ELECTRIC,.-
KW-Demand
3 6 9 ;eJ 52 0 467.2 97 9 fl 4 8 1 . 6 465.6
"'K W H i-i
6 6 , 0 8 0 1.2 4 ,6 41 169,600 94.240 9 2 . 3 2 0 57,600
- kWH/Ton
I Q 6 .2A 138.-34'^ 90.1 5 101.44 8 8 . 5 1 108.47
C O S t E S T I M A T E D 4 ,7 45 8,049 6 . 529 6.759 7 . 8 6 6 3,872
CQst/Ton
7;63 8.97
8.46
H Tn M O N T H BTT.T.TNft 4, 44 7 6,199 8,86 7
7.28
7. 54 7.29
5,'491 9 . 4 1 1 4,632
NATURAL-GAS
MCF"'
1
MCF/Tonr
C o s t .-,,'e s t i m a t e d
Cost/Ton
HID MONTH BILLING
499 . .802 3,091 4.97 2,345
714.4 .793 4,426
4.91 3,167
416.8 .539
2,582 3.34
3,261
516.9 .556 3,226 3.47
2,020
402.4 .385
2.512
2.41 3,158
267.3
.503 1.668
3.14 2.060
NO 2 DIESEL FUEL
Gallons GalIons/Ton Cost" ~ " " Cost/Ton
^LOADER 3 ONLY)
82 42
.132
.047
8 40 .137 . .045
92 .119
88 .113
82 .088
78 .083
134 .128
127
.121
117
.22
111 .209
JULY AUG. SEPT. 637___ ..-205___ XQ X ___ 551 164 _lfii___
86 _____ ___ 0___
OCT.
NOV.
DEC.
TOTAL
528 386 520 7,177 415 321 _Jt22___ "6559
___ ___ 65__ _ 2 2 ___ 618
0 11 380 303
22 240 136 30
594 26 00
4,699 1 1-^4^
536.0
58,080 40.640
91.18 198.24 85.15-
3,910 ,3J?Z5__ _45fi____
6.14 - 3.89
4.43
4,719 3.075
0
492.0 63000
119-32 3i955
7.49 3,420
225.8 .354 l,4fi$ 2.21
1,644
__ 78.7-- -383
492
2.40
910
61.2-- -594
410__ 3.98
0
235.3 .445
1.577 3.0
1,^09
74 .116 52 .081
74 73 .36 .708
_52----- __SJ----253 -- 495___
110 .208
77 .145
494.0 52,000
134.7 3,714-
9.b? 4,101
.77? 1.998 5.18 1.319
69 -179
48 .124
486.0 49,600
95-39 4,084
6.89 9,514
354.9 .683
1.925 - J u l ___ 2.057
87 .167
61 .117
7 7 7 .buu j l u o o ;? 37,o i h
yU 1
4,070.9
-567
1.212 3.53 25,550
1,036
.144 870 *121
_
PROPANE- (FORK LIF' 'S O N L Y )
Gallons
198 126
Gallons/Ton
.319 .140
Cost
o n o . 132.
Cost/Ton
^ .147
" 137
.177 111 i
161
.173 166. .178
177 .169
158 .151
196 .369
1165 .310
149
.233 157 .246
125__ 93___ -614__ 902
132 _ 2 S ____
.643
.951
130 .284
137 -297
78 .202
81 .210
86
165-- 86
.165
1 1 /f Xj
G A S O L I N E (NOT U S E ) IN P R DDUCTIC N)
Gallons
7 39 1HA
Cost
U 5 8 ___ -- S3---
71 75
79 69
134 106
83 ' 76
73 ?0
86 85
270 270 265 2b3
95 97
120 110
J.1 v LXq 1
1FHMAN
I F HM AN 00090
i f u m a n nnn<H
tjOOU NVIfllHd i
i FHMAM nnn?3
I I II Ij
fum an norm
i FHMAM nnnas
STATEMENT
1
' tjoon*--onaw,
pop x7oo/m QB.A^ii,||p^wx, > u /^ ||| ppp 4MBife
PLEASE REMIT TO 1100 HARRISON AVE., KEARNY, N.J. 07029
r
T0 CYPRUS MINERALS CO 631 METUCHEN RD * SO PLAIN FIELD N J 07090
L
n ACCOUNTNO. MC600 STATEMENTDATE 02/31/88
PAYMENTS RECEIVED AFTER THIS DATE WILL APPEAR ON YOUR NEXT STATEMENT
J
i DATE 11/ 30/87 12/23/87 12/23/87 12/31/87 01/13/88 01/18/88 01/27/88 01/31/88 02/29/88 02/01/88 02/16/88 02/22/88
. RHEHEto W W II1 386097 T 584212
586497 386728 r 587763 88939|R
1868 7373 9079
22. 72 30. IB
26. 45 16. 20 241. 13 36. 25 a*$m
mam
i
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52. 9 0 26. 451 6 .2 0 -
P P P
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P/
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CORROtr: V.
: 30.BAYSPAST0E :: eOMYtiPASTCUE
^ 90AYSPA8TXHE
: iacM W $oviB !
36. 25
277. 40
36. 25
40. 28
390. 18
I FHMAN nnnafi
BULK u n o
in tern atio n al in c o rpo ra t ed
HARRY WILKE
Regional Sales Manager
455 M ap le A venue Carpentersville. IL 60110
<31Z) 428-6059 Telex: 282565
I F hm aiu nnn$)7
S6UUU NVI/VHd I
/
oyi 'ifftoi ,'*S
6tC C,QlNlVd*V**i as3vJ.VisHoM*insid
I P M M S 'T O IPlO fflM Ll!
m m a V o ,, <, m s m w
PDtanf N um ber*
2,8,932 2.828,933
e n d Pafa, Pending
USE THESE STURDY
to /'
SNAP-ON T I E R - R A C K *
s7 "i i
FRAMES FOR M ORE COM PACT AND FLEXIBLE STORAGE
O F HARD-TO-STACK ITEM S.
,, -- j/
* . Ask others about TIER-RACK. They are also colled "Attachaole Pallet Frames", "Pallet Spacers", "porta- ' ble Pallet Racks", "Pallet Storage Frames".
..
tJ < i6 A
^^7
eOBPOBflffDOKI o Vm @H0@17K)fflff SiTco
m is ran c m c i w w m m m m
These versatile snap-on pallet storage fram es basically provide a means a f handling and storing difficult ta stack m aterial in modern unitized-load fashion without using fixed racking and perm anently layed aut aisles.
Any floar storage pattern can quickly be set up w ith TIER-RACK to meet changing '[conditions -- to save space and provide better accessibility and protection of stored items, thus increasing the capacity a f your existing warehouse area and reducing overall 'qperational costs.
\ ' ' ''
m f M ASSEMBLE
Mo Nuts, Bolts or Fixtures Required
TIER-RACKi FfqfneViarc-m dc|c''6f'-l O20 electric-welded hot roll m echani cal steel tubing, of finest quality workmanship, in various diam eters and w all thicknesses to fit the re quired-use and load. Frames are finished in either gray or yellow enam el.
______________ fy jL *
T O U lF t- IR
Increases the capacity of your .warehouse
V ertically stores hard*to-stack items w ithout fixed racking
Can be stored in depth reducing number of aisles needed
Contains and protects items on the pallet
Prevents dam age to crushable goods
Stacks irre g u la r shaped m er chandise
Improves housekeeping
Cuts handling costs
Facilitates taking inventory
tfOSBo[3&@[3 eBE?G&i?0Gi]
TIER-R--AifeCi.<Kotivestreet;-
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1 FHMAN nomo
Federal Communications Commission
Approved by O M B ' 3060-0128 Expire* 9/30/61
INSTRUCTIONS FOR COMPLETION OF FCC FORM 574
JUNE 1985
PRIVATE LAND MOBILE AND GENERAL MOBILE RADIO , SERVICES
(Use Instruction Sheet Bearing Same Date As Application Form)
FCC Form 574 is used to apply for new or modified radio Station
authorizations in the Private Land Mobile (Part 90) and General
Mobile (Part 95) Radio Services- The following instructions tell what information is needed in each item of Form 574. For your convenience, they are numbered the same as the corresponding item numbers on the form. FCC Form 574A is required when ap
plying for trunked or conventional systems to operate in the 806 821 MHz and 851-866 MHz frequency bands (Subparts M and S of Part 90). . .
. WARNING
As a signatory party to international treaty agreements, the FCC performs certain actions regarding the use of radio-' The tech nical details of your station parameters may be reported to the International Telecommunication Union, Geneva, Switzerland and to' countries which border on or are in close proximity to the United States. This information along with data reported by other nations will be used to protect reported stations and aid in resolution of interference disputes between licensees in different countries.
; ; 1 ; !
I fhmaw nmm
I
Certain stations, because of their geographic location, would be
best protected by provision of additional information. Specifically,
this includes any .proposed station which is located in the region
north of Line "A" as defined in Section. 1.955 of the Commission's
; Rules, or in the State of Alaska east of Line "C". If the desired
I station is to operate in the 806-821/851-866 MHz bands, please consult Public Notice 3465 or Subpart S of Part 90 of the Rules for available frequencies near the United States/Canada/Mexico
borders.
For your convenience and ease of determination, a list of all
States and counties within those States above line "A", for which applicants may wish to submit additional information, has been
included at the end of these instructions and designated Appendix
1. In addition, a new form labeled FOC Form 574-B has been de
veloped for supplying this information. However, in the belief
that the operational characteristics for the majority of Land
'Mobile and General Mobile stations are quite similar, submission
of all of the data requested by the ITU or other nations imposes a
somewhat heavier burden on applicants than would seem neces sary. .
' Therefore, the FCC will make certain assumptions which reflect
. the typical station in these services. Carefully review the list below with respect to your particular situation. If you believe that
' these assumptions would leave your station insufficiently protect
ed, provide the correct data on an FCC Form 574-B and attach it : with your application. If you do not provide the actual data and : an interference problem arises involving another country's sta
- tion, your station will be protected only to the limit of the FCC's . assumptions.
The following station parameters will be assumed unless other-
wise stated-
-
; 1. Antenna Polarization. All stations will be reported as having : antennas with vertical polarization.
2. Antenna Gain. Since the output power and effective radiated power are requested, antenna gain will be calculated by the FCC.
3. Antenna Azimuth o f Main Lobe. We will report each base or mobile relay station as having an omnidirectional (360 degrees) azimuth. We will assume that each control station associated with a mobile relay statiqn has a directional antenna with its azimuth of maximum radiation directed toward' the mobile relay station.
4. Beamwidth. Where an omnidirectional antenna is assumed, beamwidth has no relevance, and therefore, no assumed value will be used. For control stations we will assume 20 degrees.
5. Regular Hours o f Operation. All stations will be shown to operate twenty-four hours per day (000 to 2400).
6. Class o f Operation for HF Fixed Stations. All HF Fixed ap plicants must file Form 574-B. Therefore no assumption will be made-
7. Receiver Information. All stations specified on the same ap plication form are assumed to be communicating with each other as a system. Receivers will be assumed to operate at the same lo cation as the transmitter.
2
J_____ :
i f h m a n nnm?
In other words, we will assume that the receiver site for a mobile station transmission is the location of the associated base station- The receiver site for a base station transmission will be assumed to be the area of operation of the associated mobile sta tions- For a control station transmission, the location of the asso ciated mobile relay station is the location of the receiver.
. HF STATION NOTICE
All stations proposing to operate on Frequencies below 27.5 MHz must complete an PCC Form 574-B and submit it along with a completed Form 574. Failure to do so will result in the return of your application without further action
GENERAL INSTRUCTIONS
Tear off the front sheet of the Form 574 labeled "Work Sheet" and complete each item- After you are certain th^t all informa . tion on the work sheet is correct, complete the license application by using a typewriter. If additional space is needed for any item, use additional Forms 574.(with pages numbered), attachments) or the reverse side of the application, whichever is appropriate. In the event the frequency you are requesting is subject to the fre quency coordination requirements (see Rule 90.175) and you intend to comply with those provisions by obtaining a recommen dation from one of the recognized frequency coordinating commit tees, you may, at your option, remove the "yellow" carbon copy and mail it to tbat organization with your request. After you have complied with all requirements of the rules, send the completed application form, with the remaining carbon copies attached, to Federal Communications Commission, Gettysburg, PA 17325. Keep the work sheet for your file copy. Applications should be filed with the Commission at least sixty (60) days prior to the date . upon which the radio facilities are required to be in operation.
The application Form 574 has been designed to accommodate six (6) permanent locations. Letters A through F are to designate the separate locations for each page of the Form 574. PLEASE NOTE THAT WHEN SECOND AND SUBSEQUENT PAGES ARE REQUIRED, THE SECOND AND SUBSEQUENT PAGES WILL USE LETTERS A THROUGH F TO DESIGNATE THE AD DITIONAL LOCATIONS ON EACH OF THESE PAGES, AND THE PAGES SHOULD BE NUMBERED APPROPRIATELY. NO MORE THAN SIX (6) DIFFERENT PERMANENT LOCATIONS MAY BE LICENSED UNDER ONE CALL SIGN. SEE INSTRUC TIONS FOR COMPLETION OF ITEM 33 "SYSTEM LICENS ING".
Letters A through F for Items 1-11 correspond to Letters A through F information in Items 13-17 and 26-29. When more than one class of station (see Item 2 of these instructions) is pro posed to be at a common location, use the same permanent loca tion letter A through F and a separate horizontal line entry for each class of station, and furnish the information required by Items 1-11 for each separate class of station. For example, if it is proposed to install a base station, a mobile relay station, and a
.3
i f h m a n nnma
fixed relay station at common location "A", the appropriate infor
mation for Items 1-11 must be entered on three (3) separate hori zontal lines. The next separate permanent location would use letter "B", etc., (see sample 5). It is requested that the applicant
begin by inserting the parameters of the principal base or mobile
relay station on line "A" (plus any other different class of station
at that location), followed by control station, fixed relay stations, etc.
Applicants for all control stations in the 470-512 MHz band
must furnish the information requested in Items 1-11. Applicants
for mobile units in the 470-512 MHz band must furnish the infor
mation requested in Items 1-6. Applicants for control stations with antenna heights meeting the 20 foot criteria and/or for mobile units in the 806-821/851-866 MHz bands must furnish the information requested in Items 1-6.
All other control stations with antenna heights meeting the 20
foot criteria, itinerant stations at unspecified locations, stations at temporary locations and mobile units are required to enter the in formation requested in Items 1 through 5. Items 6 through 11
should be left blank. Since letters A through F are reserved for permanent location stations, entries for control stations meeting
the 20 foot antenna criteria, itinerant stations, temporary location
stations, and mobiles begin with the letter (G), (see samples). The total number of control stations on the same frequency meeting
the 20 foot criteria may be inserted on one line. However, sepa
rate letters and separate lines should be used for cases where dif
ferent areas of operation are involved. ' If additional pages of Form 574 are required to detail all of the
stations and/or frequencies to be used, only Items 1-29 need be completed on pages numbered 2 or greater. However, the applica tion must be signed on all pages.
If your application is approved, a license will be mailed to you. This authorization permits you to commence operations. (Note: It is a violation of Federal Law to begin transmitting prior to obtain ing an authorization.) If your application is incomplete or filled out incorrectly, it will be returned along with the reasons for its return. Applications which are not in good order will take addi tional time to process. You are, therefore, urged to be very careful
when completing the application. Each entry on the Form 574
must be complete in itself, so please do not skip any item which is
required. Do not use entries such as "On File", "No Changes", "Does Not Apply", "Same as.. ", etc. Also, if corrections are found to be necessary on items 1 thru 25, please retype the FCC Form 574.
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1 F H M A N 001 Od
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; APPLICATIO N FOU RADIO STATION AtHHORlZATlON IN TH E PRIVATE RADIO SER V IC ES
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APPLICATION FO R RAOIO STATION AUTHORIZATION IN T H E PR IV ATE RAOIQ SE R V IC E S
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INSTRUCTIONS FOR COMPLETING INDIVIDUAL ITEMS
Item 1--Frequency(ies)
Enter the specific frequencyfies) in megahertz. The requested
frequencyfies) must be available in the Commission's rules govern ing the radio service in which you are seeking eligibility. Use a
separate line for each frequency. (See the general instructions and samples. Use a different letter (A-F) for each permanent location and refer to Item 2 of these instructions for different classes of stations.) If supplementary information is required, e.g., evidence of frequency coordination or additional frequency justification, attach it to the application.
Note: Use of more than one pair of frequencies below 800 MHz in a given area of operations should be explained and justified. Call signs of existing systems in this operating area Should be listed under "Remarks''.
If it is proposed to use certain frequencies in the 470-512 MHz
band or commercial (SMRS) frequencies in the 806-866 MHz band to.be assigned by the Federal Communications Commission, leave this item blank and explain by attachment what is requested.
Item 2--Station Class
.
Enter in this column the appropriate class of station code from the following table.
Class of Station
Code
Base Mobile Relay Community Repeater Control Mobile Mobile/Vehicular Repeater Operational Fixed
Fixed Relay Fixed Auxiliary Test
Interzone Zone
Radiolocation Land Radiolocation Mobile
FB FB2 FB4
FX1 MO M03 FXO FX2
FX
FLT FXY FXZ LR MR
Definitions for most of these items are listed in Sections 90.7, 95.23 and 95-25 of the Rules.
Note: Where appropriate follow each code with "T'' for Tempo rary (see Section 90.137), "I" for Itinerant (see Section 90.138), or "S'r for Standby (e.g. FBT meaning Temporary Base).
Item 3--Number of Units
-
Enter in this column the number of actual -transmitting units at each location. Normally, for a station at a permanent/fixed lo cation (base, mobile relay, etc.) Only one transmitter is involved;
11
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therefore, the figure "1" should be entered on lines (A) through (F). However, if more than one transmitter is placed at the same location, so indicate- For operations above 470 MHz or below 866 MHz, the total number of mobile units is the sum of the units to be placed in operation at the time of grant plus the units for which purchase orders have already been signed and will be in use within eight (8) months- For operations in the Public Safety and Special Emergency Radio Services (see Section 90.127} there are exceptions which should be noted- For operations in the 806 866 MHz band, mobile loading must meet the criteria set forth in Subparts M and S of Part 90 of the Rules.
For this item vehicular, portable, aircraft, and marine units are considered to be mobiles. Paging receivers should not be counted as mobile units, but must be listed separately in Item 12.
Item 4--Emission Designators
Enter the necessary bandwidth and class of emission for each station. Normally land mobile operations are intended to provide voice communications. Examples of the most common necessary bandwidths and classes of emissions are listed below.
Frequency modulated (FM) voice 20F3 Amplitude modulated (AM) voice 8A3
If you are proposing a different emission, see Rule 90-207 or Rule 95.627(a), depending on your radio service, to determine the designator. If, after reading the appropriate Rule, you are still not sure of the correct emission, you may check the Commission's Rules as set out at 47 CFR 2.201, et seq., (1984 or earlier edition), or leave Item 4 blank and attach a supplementary statement de scribing the operation including the make and model of the trans mitter. The new ITU emission designators put into use in 1985 for certain of the Commission's radio services are n o t to be used on 'any private land mobile radio service applications until further . notice is given.
Note: If you propose to use more'than'one bandwidth and emission:(e.g. 20F3 & 19F2 for voice and paging) enter both separated by a slash (e.g. 20F3/19F2). 20F3/F2 may be used if the bandwidths tire the same. Only one emission (voice) may be used in GMRS. See Rule 95.75(n),
Item 5--Output Power (Includes Peak Envelope and Mean Output Power)
When operating with single side band (A3J) emission enter the peak envelope power, in Watts, followed by the letter "X" which represents peak envelope power in accordance with Appendix 1, ITU Radio Regulations. For operations using A0, A l, Az, A3, A9, F0, FI, F2, F3 and F9 emissions, enter the mean RF output power, in Watte, normally supplied by the transmitter to the antenna feedline (see Section 90-205). Note: The power entered in this column should be the minimum required for satisfactory oper
' 12
I FHMAN 00112
ation. In GMRS, no station may transmit with more than 50 watts output power. See Rule 95.135.
Item 6--Effective Radiated Power (ERP)
This information is required, for operations above 10 MHz, from applicants requesting new station authorizations, and for major modifications described in Rule 90.135.
If a complete FCC Form 574 has never been filed prior to this time for an existing station, applicants with systems below 470 MHz wishing to renew and those modifying minor items which do not specifically alter the parameters of a station at a permanent location may omit Item 6. Though not required in these cases, completion of Item 6 is encouraged.
Enter the effective radiated power. The ERP is the transmitter output power times the net gain of the antenna system. The net gain of the antenna system is the gain of the antenna minus the transmission losses which include losses attributable to the trans mission line, duplexers, cavity'filters and isolators. The actual for mula is: ERP (watts) equals Power (watts) times Antilog (net gain in db divided by 10).
Item 7--Antenna Height Above Average Terrain (feet)
For operations in the 470-512 MHz, 806-866 MHz, and 929-930
MHz bands, enter the height of the antenna above ground eleva
tion for the average terrain. See Rule 90.309(a)(4) for instructions
for computing the height above average terrain for the antenna.
All other applicants may omit Item 7, including add-on SMRS
users in the 800 MHz band.
`
Item 8--Ground Elevation (feet) at Antenna Site
Enter to the nearest foot the elevation above mean sea level of the ground at the antenna location. This information can be de termined using a 7.5 minute topographical quadrangle map of the area or you may consult the city or county surveyor in your area. Topographical maps may be purchased from the U.S. Geological Survey, Washington, D.C. 20242, or from its office in Denver, Colo rado 80225.
Item 9--Antenna Height to Tip (feet)
Enter the overall height above ground to the nearest foot of the highest part of your antenna (antenna structure plus the length of the antenna, if top mounted; the total height to the tip of the antenna, if side-mounted).
Item 10--Latitude of Antenna Site
Enter the geographic coordinate of latitude in degrees, minutes, and seconds to the nearest second followed by "N" for north or "S" for south.
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Item 11--Longitude of Antenna Site
Enter the geographic coordinate of longitude in degrees, min utes, and seconds to the nearest second followed by "W" for west or "E" for e a st
Item 12--Number of Mobiles By Category
For mobile operations, enter the total number of units in the system that will be employed in each of the categories: Vehicular, Portable, Aircraft, and Marine. Do not include pagers in your mobile count under Item 3, but be sure to list the number of paging receivers in your system in this item.
Item 13--Area of Operation *
This item is for mobile units, stations operating at temporary locations, and for itinerant stations. For mobiles operating with an associated station(s) shown on Lines (A) through (F), enter the radius in miles of the normal area of operation centered upon the location of the primary land station(s) in your system. For exam ple, 45 mile radius of station A. In the event a specific mile radius of station A is an inadequate description for your system, enter a radius in miles of the geographical coordinates (latitude and longi tude in degrees, minutes and seconds), the county and state of the center of your operating area, e.g., 50 mile radius of 42-29-47N, 87-41-16W, Cook County, IL. (If the name of the county and the abbreviation for th state cannot be typed under the geographical coordinates in Item' l3 of the Form 574, continue below under "Other".) IF THE AREA OF OPERATION CANNOT BE DE FINED AS THE SAME FOR ALL MOBILE FREQUENCIES, THE AREA OF OPERATION SHOULD BE DESCRIBED IN THE "OTHER" BLOCK. IN CASE DIFFERENT MOBILE FREQUEN CIES HAVE DIFFERENT AREAS OF OPERATION, INDICATE THE CORRESPONDING LETTER(S) OF THE MOBILE FREQUENCY(S) BEFORE EACH AREA OF OPERATION IN THE "OTHER" BLOCK. For example, H 30 mile radius of Station A, I 30 mil radius of Station B. See sample application number I-.
If your application is for mobiles only, for stations operating at temporary locations or for itinerant stations,' enter the radius in miles of the geographic coordinates, the county and stt of the center of your operating rea, e.g., 60 mile radius of 33-33-45N, 86-42-06W, Jefferson County, AL. (If the name of the county and the abbreviation for the state cannot be typed under the geo graphic coordinates in Item 13, continue below "Other".)
Indicate the area of operation as outlined in one of the exam ples shown above. However, if you are unable to do so, check the box next to "Countywide" for operations within a single county and identify the county and state below under "Other".
Check the box "Statewide" for operations within a single state and type the abbreviation for the state (see Table 1 of these in structions) after the word "Statewide" in Item 13, e.g., NJ. Check the box "Nationwide" if your area covers the entire continental United States and indicate "South of Line `A'."
14
1 FHMAN n n ii4
If none of the above choices adequately describes your area of operation, check the box next to "Other" and give a brief descrip tion of the area of operation. If additional space is required, con
tinue at the bottom of Items L-LL. EXAMPLES: States of WV, VA and MD; States of ME, NH and VT, south of Line ``A''; City of Seattle, WA. In the event you have a "ribbon" system, identify it
and give the abbreviation for the states in which its route tra verses, e.g., Natural Gas Pipe Line Company in TX, LA, MS, AL, GA, SC, NC, VA, WV, MD, PA, NJ, NY: The XYZ Railroad System in FL, GA, SC, NC, VA, MD, PA, NJ, NY.
Item 14--Transmitter Antenna Street Address or Geographic Location
For each station listed on lines (A) through (F), enter the street address or specific geographic description for the transmitter an tenna location.
Item 15--Transmitter Antenna City
-
For each station listed on lines (A) through (F), enter the name of the city or town in which the transmitter antenna is located.
For rural or unincorporated areas enter the nearest city or town to the transmitter antenna location.
Item 1--Transmitter Antenna County
For each station listed on lines (A) through (F), enter the name of the county in which the transmitter antenna is located.
Item 17--Transmitter Antenna State
For each station listed on lines (A) through (F), enter the two letter abbreviation for the state in which the transmitter antenna is located. The abbreviations for each state are provided in Table
Item 18--Location o f Control Station(s) and Control Point(s)
Enter the street address or geographic description, city, state, and telephone number of the primary control point (wireline or radio) where a person responsible for system operation may be reached. In addition, list the location of all radio control stations which are not contained in Items 14-17. All other wireline control points need not be listed. If the control station(s) you list is cur rently licensed separately, enter the call sign under the address of the control station(s). If the mobile -units which are part of the' system are licensed separately, enter the call sign(s) of such mobile units in Item 18.
For rural locations, indicate the name of a building, if any, the route numbers of nearest intersection and its distance and direc tion, or the distance and direction from the nearest town. Your description must be in sufficient detail to enable someone unfa miliar with the area to locate your control station or control point (Note: Do not include dispatch points.) See Rules 90.429,
15
90.463 and 95:125 for information relating to transmitter control points.
An itinerant radio system, a radio system operating at tempo rary locations or a mobile only radio system do not have perma nently located control points. However, the applicant for such sys
tems should enter an address and telephone number where a person responsible for the radio operations of the applicant can be
reached.
TABLE 1 Abbreviations for Stales and Jurisdictions, and Areas
AL Alabama
ME Maine
AK Alaska
MD Maryland
AZ Arizona
MA Massachusetts
AR Arkansas
MI Michigan
CA California
MN Minnesota
CO Colorado ' MS Mississippi
CT Connecticut ' MO Missouri
OE Delaware -
MT Montana
DC District of
NE Nebraska
Columbia
NV Nevada
FL Florida
NH New Hampshire
GA Georgia
NJ New Jersey
GM Gulf of Mexico NM New Mexico
HI Hawaii _
NY New York
ID Idaho
. NC North.Carolina
IL Illinois ..
ND North Dakota
IN Indiana
OH Ohio
IA Iowa
OK Oklahoma
KS Kansas
OR Oregon
KY Kentucky
PA Pennsylvania
LA Louisiana
R1 Rhode Island
' SC South Carolina
SD South Dakota
TN Tennessee
TX Texas
UT Utah
VT Vermont
VA Virginia WA Washington
WV West Virginia
WI Wisconsin
WY Wyoming
AS American Samoa
GU Guam
-
MQ Midway Island
CM Northern Mariana
Islands
PR Puerto Rico
VI Virgin Islands
WQ Wake Island
Item 19--Frequency Advisory Committee Number .
Applicants who are required to comply with the frequency co ' ordination .requirements and do so by obtaining a recommenda
tion from a recognized coordinating committee, should attach that document to the Form 574, and insert the identification number assigned to the recommendation in this item- Applicants submit ting a report based on the engineering study should leave this item blank.
Item 20--Radio Service
Enter the code for the Radio Service in which you are applying. The cades and names of Radio Services are provided in Table 2.
Item 21--Applicant/Licensee Name '
Enter the legal name of the person or entity applying for the license. If you are an individual doing business in your name, insert your full name only as used in your business. The same
16
I FHMAN n011fi
procedure applies for individuals using the General Mobile Radio Service for either business or personal activities. However, GMRS applicants should enter last ,name first, first name, and middle name last
Example: Smith, John Albert
If you are an individual doing business under a firm or trade name (sole proprietorship) insert both your name and the firm or trade name.
Example: John Henry Doe, DBA Circle Construction Company
Do not apply in the name of more than one individual, except on behalf of a legally recognized partnership or unincorporated association. If the applicant is a partnership, list the names of all general partners. However, when a large number of partners is involved, list just two names in Item 21 and the others on an a t
tach m en t.
Example: John Henry Doe & Richard Robert Doe, DBA Circle Construction Company .'
If you are an officer or authorized employee of a corporation, insert the exact name of the corporation as it appears in the Arti cles of Incorporation. If you are an officer and a member of an unincorporated association, insert the name of the association as it appears in its Articles of Association or Bylaws. If you are an official of a Governmental entity, insert the full legal name-
Examples: City of Baltimore, MD County of Fairfax, VA State of Maryland Commonwealth of Virginia
ii : i*
17 I FH M A N nni17
i
1
TABLE 2
Codes and Names of the Radio Services
Part I A ll frequencies except 800 and 800 MHz Bands
.
;1 Industrial
Motor Carrier
1
(IB) Business (IF) Forest Products
(LD Interurban Passenger (U) Interurban Property
\ (IM) Motion Picture
(LU) Urban Passenger
(IP) Petroleum
(LV) Urban Property
\)
(IS) Special Industrial (FT)' Telephone Maintenance
Public Safety
(IW) Power
(PF) Fire , .
(IX) Manufacturers
(PH) Highway Maintenance
I (IY) Relay Press
1
(PL) Local Government (PP) Police
(PO) Forestry Conservation
Land Transportation (LA) Automobile Emergency
(LR) Railroad (LX) Taxicab
(PS) (RS) (ZA)
Special Emergency
Radiolocation General Mobile
i. Part II 806-821/851-866 MHz Bands
Conventional Category
Trunked
(GB) Business
(YB)
(GO)
Industrial/Land Transportation
(YO)
(GP) Public Safety/Special Emergency
(YP)
I
(GX)
Commercial (SMRS)
(YX)
Part III 929-930 MHz Band
(GS)
Private carrier paging systems
(PCPS) (All other applicants use
the code for the radio service in
which eligibility is claimed. See
Part I of this table)
. , ,,-
(Note: All manual and automated records are filed in alphabeti cal order; it is therefore extremely important that the licensee . name on applications for modifications and renewals is entered precisely the same as it is on the current license unless the modi fication involves a change in the name.)
Item 22--Applicant/Licensee Mailing Address
Enter the mailing address to which the radio station authoriza tion and any future correspondence related to your station is to be mailed. Indicate street number. Post Office box numbers, or rural route numbers whenever appropriate.
IS
1 FHIUIAW n n i1 8
Item 23--City Enter the city name for the applicant/licensee mailing address.
Item 24--State
Enter the two-letter state abbreviation (see Table 1) for the ap plicant/licensee mailing address.
Item 25---ZIP Code '
Enter the Zip Code for the applicant/licensee mailing address. Do not omit the ZIP Code.
(Note: Failure to provide the Commission with a current and valid mailing address in the United States, and subsequent failure to respond to Commission correspondence sent to the specified ad dress may result, in revocation of your authorization to operate a radio station. Furthermore, it is mandated that the address pro vided be the applicant's legal address and not the address of the radio equipment supplier, service shop or other third party.) '
Item 26--Antenna Mounted on Existing Antenna Structure
If your antenna will be mounted on an existing antenna struc ture (tower or pole) place an (X) in the box below "yes". If yes, enter the call sign and radio service of one existing licensee using the structure. If you propose to construct a new antenna structure or use one which contains no existing licensees, check the box below "no" and leave the remainder of this question blank.
Item 27-Antenna Height Exceeds 20 feet
Place and (X) in the appropriate space to indicate whether or not your proposed antenna will exceed a height of 20 feet above the ground, a natural formation or a man-made structure (i.e., building, water tower, etc.). If you check "yes", enter the height and the type of structure. The term "man-made structure" applies to any construction not erected for the sole purpose of mounting receive or transmit antennas. A tower, pole, mast or pipe is con sidered to be constructed for the mounting of antennas. If the answer to Item 27 is "no" you may skip to Item 30.
Item 28--Nearest Aircraft Landing Area
' Give the name of the nearest aircraft landing area, the distance
in miles to the nearest runway and the direction to the nearest
runway. The distance is the shortest airline distance between the
nearest point of the nearest runway and your proposed antenna
location.
-
Item 29--FAA Notification
Place an (X) in the appropriate space to indicate whether a Notice of Construction or Alteration has been filed with the FAA. You must notify the Federal Aviation Administration on FAA Form 7460-1 (obtainable from any FAA office), with certain limit ed exceptions as set forth in Part 17 of the FCC Rules and Part 77
. 19
of the FAA Rules, of any of the following construction or .alter
ations of an antenna structure:
(1) Construction of any new antenna structure or alteration of
any existing antenna structure, which would result in the top of.
the antenna or the antenna structure exceeding a height of 200
feet above ground level at the antenna site-
(2) Construction of any new antenna structure or alteration of
any existing structure, which would result in the top of the anten
na or the antenna structure exceeding the height of an imaginary
surface extending outward and upward at one of the following
slopes:
(a) 100 to 1 for a horizontal distance of 20,000 feet from the
nearest point of the nearest runway of each airport with at least
one runway more than 3,200 feet in length, excluding helicopter
and seaplane bases with specified boundaries, if that airport is
either listed in the Airport. Directory of the current Airman's In
formation Manual or is operated by a Federal military agency.
(b) 50 to 1 for a horizontal distance of 10,000 feet from the near
est point of the nearest runway of each airport with its longest
runway 3,200 feet or less in length, excluding helicopter and sea
plane bases without specified boundaries, if that airport is either
listed in the Airport Directory or is operated by a Federal mili
tary agency.
(c) 25 to 1 for a horizontal distance of 5,000 feet from the near
est point of the nearest landing and takeoff area of each heliport
listed in the -Airport Directory or is operated by a Federal mili
tary agency.
(3) Any construction of an antenna structure (or any alteration of an antenna structure that would increase its height) on an air
port listed in the Airport Directory of the current Airman's Infor
mation Manual.
.
(4) When requested by the FAA, any construction ot alteration
that would be in an instrument approach area (defined in the
FAA standards governing- instrument approach procedures) and
available information indicates it might exceed an obstruction
standard of the FAA. If you intend to install towers of unusual
height or at locations in close proximity to aircraft landing areas,
it will be to your advantage to discuss the location and height of
the antenna in detail with the appropriate FAA area office before
filing your application. If you entered "yes", enter the date filing
was made with the FAA, the name under which the filing was
made, and the name of the FAA office where the filing was made.
Item 30--Applicant Classification
Place an (X) in the appropriate box following the type of entity to indicate the type of legal entity applying for this authorization-
Item 31--Eligibility
Enter the number and paragraph of the FCC Rule Section which describes the eligibility for the particular radio service you specified in Item 20. Provide a statement to clearly indicate your
20
qualifications for the chosen service. This statement should in clude: .
(1) A general description of your business or activity. (2) A description of how radio will be employed in the activity.
. (3) Any other information which you believe will aid in a determinaton of your eligibility for the service requested.
(4) If the applicant requests a General Mobile station license as an individual or partnership, the eligibility statement must also state that the individual, or each general partner is at least 18 years of age.
Note: Failure to provide clear and complete details justifying eligibility will result in return of your application for clarifica tion. Do not use terms such as "No Change1' or "On File."
Item 32--Reason for Filing
Indicate by placing an (X) in the appropriate box(es) for what purpose you are filing the application.
New Station
An (X) in this box indicates that this is an application for a
radio station not presently licensed in the service listed in Item
20. .
.
.
Modification
.
. An (X) in this box indicates a desired change in the terms and
conditions of a license(s) during the current authorized period. If
checked, use Item 35 to describe the changefs) desired. Also enter your current call sign in Item 36. Complete the form in full os for a new station. (Note: Once a licensed) is modified all previous copies of the license(s) are no longer valid regardless of the expi ration date shown).
Assignment of Authorization ,
An (X) in this box indicates you request assignment of the right, title, and interest to a station presently authorized to. another person or entity. Prepare the application in .your own name and complete it in the same manner as for a new station with all questions answered and include a detailed statement of your eligi bility for Item'31. Include a letter from the assignor meeting the requirements of the Commission's Rules. For your convenience, FCC Form 1046, "Assignment of Authorization'1 may be obtained from any Commission office for this purpose. General Mobile radio station licenses may not be assigned. In this service a new
lwif~iinr I be filed on Form 574, by the new owner.
Reinstatement of Expired Authorization .
An (X) in this box indicates that you wish-to reinstate an au thorization which has expired. Complete the form in full as for a new station and list the call sign of the expired license in Item 36. Licenses that have expired more than 6 months may not be rein stated; in these.cases, the former licensee should submit an appli
- 21
cation, complete in every respect (including frequency coordina
tion when applicable), for a new license if there is still a need to
. operate the radio facilities-
'
Renewal
-
An (X) in this box'indicates that you wish to renew an existing authorization which has not expired and you are not eligible to
use the abbreviated FCC Form 405-A. *
Item 33--System Licensing
Place an (X) in the appropriate box to indicate whether this ap
plication by itself is for a complete system. If for other than a
complete system, please explain. The application may consist of
multiple classes of stations and multiple frequencies. Each group
of six locations shall constitute a station to which a separate call
sign will be assigned. In addition to the six permanent locations,
an unlimited number of control stations with antenna heights
meeting the 20 foot criteria and an unlimited number of mobile
units may be included on the application. (While up to six loca
tions may be combined on one application, it is not mandatory
that you do so.) If your System consists of more than six different
permanent locations, the additional locations may be applied for
by filing a separate application for each additional permanent lo
cation or you may combine up to six additional permanent loca
tions on a single additional application. Notwithstanding the
above, a system with more than six transmitter locations with a
common control point used for system dispatching purposes may
file multiple pages of Form 574 and a single call sign will be
issued to such a multiple page system, authorization. NOTE: Only
locations that are an integral part of a system should be included
on one application.
` .
Item 34--Environmental Impact
' .
Place an (X) in the appropriate' box to indicate whether a Com mission grant to the proposed communication facility(ies) would be a "mejor action" as defined by Section 1.1305 of the Commis sion's Rules. Briefly, Commission grant of an application would be a "major action" if any of th following are proposed:
(a) Antenna or antenna structure height exceeds 300 feet. (Only
if new structure or an increase of 20% or more to an existing an
tenna structure.)
.
(b) Facilities are to be located in an officially designated wilder
ness area, wildlife preserve area, or a nationally recognized scenic or recreational area.
(c) Facilities will physically or visually affect sites significant in American history.
(d) Construction which involves extensive changes in surface
features. If several stations are listed in the application (system license) and only some of the proposed stations are "major ac
tions", reference the horizontal line(s) (A, B, C, etc.) on which
these stations are listed. Further details may be found in Section 1.1305 of the Commission's Rules. If you checked "yes", submit
22
the required environmental impact statement with your applica tion. Section 1.1311 of the Rules provides details of what must be included in your statement.
Note: If any of the above conditions apply, you MUST obtain Commission approval BEFORE you begin construction.
Item 35--Specifications of Item(s) Modified
If the application is intended to modify a current licensees) indi cate the modifications^) desired and the call signs affected. If ad ditional space is required use the back of the form. If you have previously filed a Form 574, you may reference the item number. Example: If changing' the Output Power of the station listed on line (A), the reference would be "5A". (Note: Certain modifications may require new frequency coordination or notification to the FAA).
Item 36--Previous Call Sign
If you are proposing to modify or reinstate a license, list the ex isting call sign(s) assigned to that station. If your application is for a new station, leave Item 36 blank. If you are changing to system licensing, you should indicate which of your existing fixed call signs you would prefer to retain.
Item 37--Individual Completing Application
Enter the name and tlphon number (including area code) of
the person who has completed th application, i.e., salesman, tech
nical representative, engineer, communications officer, etc. This
item must be completed even if you have completed the Form 574
yourself without assistance,
'
SYSTEM DIAGRAM
Attach a functional system diagram when the application(s) in volves four or more stations at different permanent locations or where system is not clearly defined in Items 1 thru II. Where a number of applications are filed simultaneously for a single inte grated communications network, enclose only one diagram. When an application^) is filed to modify part of a .system, the diagram should show all stations involved. Functional system diagrams should be in sufficient detail to locate the radio stations for which application^) is made with a reasonable degree of accuracy. Ex ample: Show station call sign, class of station, transmitting and receiving frequencies, etc. Particular care should be used in de scribing station locations and station classifications on the system diagram to be certain that such entries are identical with the classifications and locations set forth in the associated applica tions.
COMPLETENESS
Each application m ust be complete by itself- The information shown in Items 1 thru 37 should describe the entire system of
23
i f h m a n nni23
communications. If it does not, then all other associated "points of communications" should be included in either the systems dia gram, the "remarks" section, or a separate attachment.
CERTIFICATION
Enter the typed name, telephone number (including area code), signature, and date signed. Place an "X" in the appropriate box to indicate the classification of the person signing the application. (Note: The typed name must be an individual authorized to sign the application. Do not enter company or entity name.)
BE SURE ALL NECESSARY ATTACHMENTS ARE INCLUDED AND MAIL TO:
FEDERAL COMMUNICATIONS COMMISSION .GETTYSBURG, PA 17325
FOR A CHECK LIST OF ATTACHMENTS, . SEE RULE 90.129 ENTITLED
"SUPPLEMENTAL INFORMATION TO BE ROUTINELY SUBMITTED WITH APPLICATIONS"
APPLICATION MUST BE SIGNED
AND DATED
Appendix 1
.
.
List o f Counties, by State, having areas north o f Line A:
IDAHO
Bonner Boundary Shoshone
INDIANA
Allen De Kalb - Steben
MAINE
Aroostook Franklin Hancock Kennebec Oxford Penobscot Piscataquis Somerset Waldo Washington
MICHIGAN
Alcona
Alger Alpena Antrim Arenac Baraga Bay Branch Calhoun
Charlevoix Cheboygan Chippewa
Claire Clinton Crawford Delta Dickinson
Eaton Emmett
Genesee Gladwin Gogebic Gratiot
Hillsdale Houghton
Huron
24
Ingham Ionia
Iosco Iron Isabella Jackson
Kalkaska ' Keweenaw Lapeer Leelanau Lenawee Livingston Luce . _ Mackinac
Macomb Marquette
Menominee Midland . Missaukee Monroe Montcalm Montmorency
Oakland Ogemaw
Ontonagon
Grafton
Oscoda
Carrol
Otsego
Presque Isle
NEW YORK
Roscommon Saginaw
Alieghany Cattaraugus
Sanilac
Cayuga
Schoolcraft
Chautaugua
Shiawassee
Clinton
St. Clair
' Erie
Tuscola
' Essex _
Washtenaw
Franklin
Wayne
Genesee
Hamilton
MINNESOTA
Herkimer
Beltrami
Jefferson
Carlton Clearwater Cook
Itasca
Kittson
Koochiching
Lake
Lake of the Woods
Marshall Pennington
-
Polk
Roseau
St. Louis
Lewis Livingston Madison Monroe Niagara Oneida Onondaga Ontario
Orleans Oswego
Seneca Steuben St. Lawrence Warren
,
MONTANA
Blaine' Chouteau
-
Washington
Wayne Wyoming Yates
Daniels
Flathead
NORTH DAKOTA
Glacier
Hill Lake Liberty Lincoln McCone
-
Benson
Bottineau Burke Cavalier
Divide Grand Forks
Phillips
McHenry
Pondera
' McKenzie
Richland
Mountrail
Roosevelt
Nelson
Sanders
Pembina
Sheridan
Pierce
Teton
Ramsey
Toole
Renville
Valley
Rolette
NEW HAMPSHIRE
Towner Walsh
. Coos
Ward
25
Williams
OHIO
Ashland Ashtabula Cuyahoga
Defiance Erie Fulton Geauga
Hancock Hemy
Huron Lake
Lorain
Lucas Medina Ottawa Paudling Portage Putnam Sandusky
Seneca Summit
Trumbull Williams Woods
PENNSYLVANIA
Crawford Erie Warren
'
VERMONT
Addison ' Caledonia Chittenden Essex Franklin ' Grand Isle Lamoille Orange
Orleans Rutland Washington
Windsor
WASHINGTON
Chelan
Clallam Douglas Ferry
'
f h m a m nni25
Grays Harbor
Island Jefferson King Kitsap
Mason Okanogan Pend Oreille
Pierce San. Juan Skagit Snohomish Spokane
Stevens Whatcom
WISCONSIN
Ashland Bayfield Douglas Florence Forest Iron Vilas
COMMISSION FIELD OFFICES
The Commission's field offices and the mailing addresses are listed below. Correspondence .with the field offices should he ad dressed to: F e d e r a l C o m m u n ic a tio n s C o m m is s io n , E n g in e e r -in C h a rg e. The street address of any office may be found in the local directory, for the city in which the office is located, under the heading U n ite d S ta te s G o vern m en t.
'
.
-, I ; I
,
ALASKA
.
Anchorage 99510 P.O* Box 102955
CALIFORNIA San Dieg 32041 San Francisco 94111
Long Beach 90B07
.
COLORADO Denver 80228
FLORIDA Miaini 33166 T am pa 33607
GEORGIA A tlanta 30309
HAWAII Honolulu 96850 p.O. Box 50023
ILLINOIS Chicago 60068
LOUISIANA
'
New Orleans 70130
MARYLAND Baltimore 21201
MASSACHUSETTS Boston 02190
MICHIGAN D etroit 48010
MINNESOTA St. P aul 55101
MISSOURI Kansas City 64133
NEW' YORK Buffalo 14202
New York 10014
OREGON Portland 97204
P en n sy lv a nia 1 Philadelphia 19047
PUERTO RICO San Ju a n 00918-2251
TEXAS Dallas 75243 Houston 77002
VIRGINIA Norfolk 23502
WASHINGTON Seattle 98174
i 26
I FHMAM 0012fi
Licensees are required to have a current copy of the Commission's Land Mobile rules governing the radio service in which the authorization is granted. The rules may be ordered by using the form below. Since prices are subject to change without notice, it is suggested that you contact the United States Government. Printing Office, Washington, DC 20402, or telephone 202-783-3238 for the correct price.
ORDER FORM
Please send . ___ copies of Code of Federal Regulations, Title 47, Part 80 to End, containing Parts 90 and 95, among others, of the Federal Communications Commission Rules and Regulations.
NAME--FIRST. LAST
II M
I IJ
.................................................................. ..... I I I I 1 I 1. I I I COMPANY NAME OR ADDITIONAL ADDRESS LINE
1!
1 1 1 1 1 II -
1 1 11 M STREET ADDRESS
II 1 1 1 1 1 1 1 1 1
1 L T 11
LU
1 II
CITY
1 1 11 11 1
LI STATE
1 .1 I . L I . - L I ZIP CODS
l - L . I J -- 1 I ' L l 1 1 1 L I 1 I. | 1- 1 1
PLEASE PRINT OR TYPE
Remittance Enclosed (V'ake checks payable to Super, intencfenl of Documents)
Charge to my Deposit Account No.
M AIL O R D ER FO RM T O :. Superintendent of Documents Government printing Office Washington, D.C. ZCMOZ
u v m iMviniHd I
UNITED STATES G O VERN M EN T PR IN TIN G O FFIC E
SUPERINTENDENT OF DOCUMENTS
PUBLIC DOCUMENTS DEPARTMENT W ashington, DC 4 0 2
OFFICIAL KlflW H
Portag* and fa * Paid Fadtra! Communication* CommM o n
554
SpacM Fourth Cla** Book Rat*
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Corporate Profile
Cyprus MineralsCompany conducts its businessthrough CyprusCoal Company, Cyprus MetalsCompany, and Cyprus Industrial Minerals Company, andmarketsits products worldwide.
Cyprus Coal produceslow and medium sulfur steam and
metallurgical coal at mines inColorado, Kentucky, Pennsylvania, Utah and Virginia.
Cyprus Metals produces copperat theBagdad mine in Arizona and molybdenumatthe ThompsonCreek mine in Idaho.
Cyprus Industrial Minerals produces talc in Montana, calcium carbonate, kaolin, and barite inthe southeastern . United States. These minerals are used by the paper, paint, rubber, plastics and cosmetics industries.
Financial Highlights
(In thousands except as noted)
1st Half
1985 2nd Half
Full Year
1984 Full Year
Revenues Operating Income (Loss)
Coat Metals Industrial Minerals Other
$ 296,131
9,076 (26,573)
5,231 --
. $ 409,893
50,866 (6,762) 7,632
--
$ 706,024
59,942 (33,335) 12,863
--'
$ 618.478
45,855 (109,397)
11,086 1,229
Earnings (Loss) Before Write-Down
Net Loss"*
Net Loss Per Share Funds Provided by
Operations
$ (12,266)
$ (51,839) $ (51,839) $ (1.98)
$ 52,775
. $ 51,736
$ 39,470
$ 32,207 $(400,250)
$ (15.25)*'
$ (19,632)
$(452,089) $ (17.23)*'
. $ 73,346 . $126,121
$ (51,227)
$(100,211) $(100,211) $ (3.82)
$ 64,871
"'Earnings (loss) have been adjusted to eliminate taxes whichwould not have been provided by
Cyprus as an independent company.
.
^Includes net loss per share of $16.48 resultingfromthe 1985 write-down.
(For the Year)
.
Sates:
Coal (tons)
- '" '
Copper (pounds)
Molybdenum (pounds)
Fine Ground Industrial Minerals (tons)
Lirriestone (tons)
1985
19,755 159,189
21,294 980
3,571
1984
10,120 106,009
8,177 958
3,875
(At December 31)
Working Capital Total Assets Long-Term Debt Net Worth Book Value Per Share Current Assets/Current Liabilities Debt/Capitalization Ratio Shares Outstanding.
1985
$ 209,352 $1,136,665 $ 155,384 $ 809,105 $ 30.73
3.1 :1 16.1%
26,328
1984
$ 41,902 $1,778,322 $ 165,167 $1.130,671 $ 43.11
1.3:1 12.7%
26,226
To Our Shareholders
We are pleased to report that Cyprus Minerals Company has emerged from the spin-off from Amoco Corporation as a strong, viable, diversified natural resource company. It has a solid base in coal, metals, and industrial min erals. We are well-positioned for growth, both operationally and financially.
Our remarks in this letter are primarily directed to the six months Cyprus has been, independent; however, basic data for the full year are also included in this report. .
Earnings
Earnings for our first six
months as an independent
company, July through
December of 1985, were
$32.2 million or $1.23 a share
prior to the write-down of
certain assets in the fourth
quarter. During the same
period in 1984, we lost $70.5
million.
This major swing in earnings
was due to several years of cost-cutting that finally gelled and whose effects should be long lasting. AHgroups benefited, but metals' " improvement was the'most `
dramatic- Metals lost onfy $6.8 million inthe last half of 1985 as compared with a loss
of $70.8 million in the same period in 1984. Coal earned $50.9 million compared with $20.6 million a year ago, and industrial minerals earned $7.6 million versus $3.5 million in the last half of1984. Second half results benefited from the earnings of newly acquired coal mines, coal contract
settlements, and the sale of surplus properties.
Write-Downs
.
During 1985, based upon our analysis of market conditions resulting from overcapacity,
we concluded that recovery of certain of our investments would be unlikely.
Therefore, in the fourth
quarter we wrote off the
entire investment in our Thompson Creek molyb
denum mine in Idaho and in certain undeveloped coal reserves. We also wrote down our investments in the Bagdad copper mine and in our barge operations.
The write-downs, totaling , $675.7 million before tax,
resulted'in a $432.5 million aftertax charge against earnings.
The company's net worth at
year-end was $809.1 million, or $30.73 a share, which we believe to be a more realistic reflection of the value of our assets under current industry conditions.
Financial Condition
The turnaround in operating profits had a positive effect on cash flow. In the second half, we held capital expendituresto modest levels and partially offset them with proceeds from our asset disposition program. Funds provided by operations were sufficient to repay the $75 million bank debt incurred at the time of the spin-off, leaving our full $125 million line of credit available for the future.
We ended the year with $72.8 million in cash and a ratio of current assets to current liabilities of a healthy 3.1 to 1. $50 million of year-end cash was derived from a sale and lease-back of mining equipment.
Long-term debt at year-end totaled $155.4 million, repre senting only 16.1 percent of total capitalization. This debt primarily consists of long term, low-interest debentures and industrial revenue bonds, with some non-recourse debt related to our 1985 coal acquisitions.
We have established a policy of maintaining a strong balance sheet, with low debt and sufficient working capital and cash to meet contingen' cies. This financial posture, as well as the excellent physical condition of our mines, places Cyprus in an enviable position in the industry to capitalize on opportunities for growth.
Operations
During the first half of 1985, we reduced our corporate staff and delegated more authority and responsibility to our operating divisions. As a result, we are now a leaner and more entrepreneurial organization.
The long established goal of the company has been to become a low cost, safe ' ' producer of each of our products and an effective ` marketer. We have made significant progress toward achieving this goal.
Coal We operate efficient longwall mining systems at our three large underground mines and large capacity draglines, shovels and trucks at our surface mines to produce low-cost coal.
In a depressed coal market, we improved our profits and obtained new coal sales contracts. We renegotiated several long-term contracts that were under price pres sur, but we were able to maintain adequate margins by cost reductions.
Metals Our open-pit Bagdad copper and Thompson Creek molybdenum mines have undergone major restructur ing. Thir unit costs are now among the lowest in the U.S. industry.
Metals markets continued under heavy pressure; howver, all our copper and molybdenum production was sold, and cost reductions allowed Bagdad to generate cash profits. Thompson Creek had break-even cash margins, but the steady decline in molybdenum prices required adoption of a new, short-term mine plan which reduces stripping costs. Long-term operation of the mine is contingent on market . improvement.
Industrial Minerals Despite increasing competition, we had record sales and earnings, led --by sharp improvements in our talc and calcium carbonate operations.
Cost reduction programs at ail operations contributed substantially to profits and enhanced our competitive position.
Future
Since the spin-off, Cyprus has not only survived in a ' depressed industry, but has established a firm base on which to grow. Our best pros pects for growth exist in the business we know best-- mining.
We see opportunities for ` expansion through additional sales to fill existing capacity at our coal and industrial minerals facilities, arid through development of our promising gold prospects, which were .identified by our ongoing . -- metals exploration program.
The major opportunity for expansion will be from acqui sitions arising from the depressed conditions in the natural resource industry. As othercompanies have become disillusioned with mining, we have seized opportunities that have special advantage forCyprus, such as ourrecent acquisition of coal mines and our current negotiations to . buy a major copper and molybdenum mine. Our acqui sitions have been structured to minimize financial risk through imaginative financings.
As the motto relating to the lions in our logo states, we plan on "moving forward-- wajchfully."
Summary
.
Cyprus Minerals Company is well-positioned with modern, large, low operating cost
mining assets. It is staffed by experienced, enthusiastic, and dedicated mining managers and employees, committed to building a strong company. Cyprus is financially
sound and has excellent prospects for increasing shareholder value.
John C. Duncan Chairman of the Board
Kenneth J. Barr President and Chief Executive Officer
3 I FHM AN M133
Questions and Answers
What is your view of the
industrial minerals operations
spin-off?
are diversified and customer-
Mr. Barr:
oriented.
`
My first impression upon hearing of the spin-off was concern about the new company's viability under depressed industry condi
tions. As planning proceeded with Amoco, i became more comfortable and convinced that it was the correct thing to do to add value for Amoco's
shareholders.
Aside from the basic strength of its businesses, Cyprus' competitive position is further
enhanced by its secure financial position. Unlike . many mining companies having only equity positions
in some of their businesses, Cyprus owns 100percent of
most of its properties.-We, therefore, directly control our operating cash flow. In
When the conditions Amoco - addition, our properties have
established became reality
a secure-U.S. location.
and the Cyprus balance sheet
took shape, it became obvious thespin-off provided a unique
opportunity to build a strong mining company that could
grow and create additional value for its owners. Also, employees responded with
enthusiasm for the new company. .I'm happy to be a part of it. `
At a time when our compet
itors have been battered by -prolonged depressed industry
conditions, we have benefited
from Amoco's commitment to investment in modem equipment.-At spin-off, we emerged with low debt, well equipped and in a very strong position relative to our competitors.
How would you compare Cyprus to other mining companies?
Why was the fourth quarter write-down necessary?
Mr. Duncan:
Mr. Stone:
-
Cyprus is in a unique and very strong position by -comparison to other mining
companies. We are major
producers in a broad range of businesses. Our low cost coal operations are spread throughout the country, with
' Many of the investments in
Cyprus, particularly in metals,
. were made attheve,ty_tpp_of
the economic cycle in the late
1970's. There followed a
period of overcapacity in the
early 1980's which led to price
deterioration. -
most of our coal production committed under long-term contracts. Our cost positions in our two metals mines--
Bagdad and Thompson Creek -- are among the lowest in the United States. Our
The persistence of depressed markets over the last few years led us to conclude that some of our assets were over valued in light of anticipated market conditions. We there fore wrote down certain
investments to their estimated
net realizable value.
What was the impact of the write-down?
Mr. Stone:
The result of the write-down,
in our view, is a more realistic
net worth of$809.1 million or
$30.73 a share at year-end
1985. While there is no impact
on cash flow, future earnings
will benefit from reduced
depreciation charges of
roughly $30 million a year on
a pre-tax basis.
.
What is the philosophy of your cost-cutting program?
Mr. Barr: '
Oyer the last three years, Cyprus has had the objective of becoming a low cost, safe producer in each of its business lines. These efforts have resulted in cost savings and productivity gains in neatly all operations, with cuts at certain metals opera tions ranging upto 30 percent. Being a low cost producer will allow Cyprus to survive economic downturns and earn good profits during market upswings.
What does supply and demand look like in coat, metals, and industrial minerals?
Mr. Duncan:
Coal markets have been characterized by soft demand. Because most of Cyprus'coal production is under long-term contract, we
Kenneth J . Ban President and
Chiel Executive Officer
T h e long established goals of the company have been to become a low cost, sale producer and effective marketer of each of our minerals. W e believe we have made significant progress toward achieving these goats."
4 I PH M A N 0(1134
are largely protected against weak, short-term markets.
The metals industry is characterized by volatile commodity prices and strong competition. World consump tion oi copper in 1985 remained high, and stocks have dropped substantially, which should tend to strengthen the world copper .price. The molybdenum market is hurt by excess capacity; however, actual demand has remained steady over the last few years.
The industrial minerals business serves small, segmented markets tied closely to the general economy. Although competi tion is increasing, Cyprus' position is strengthened by its reserve base and its commitment to technical service support programs for its customers.
What level of capital expenditures do you expect to maintain?
Mr. Barr:
Cyprus' facilities and equipment are relatively new, have benefited from major modernizatiori'pTdgraihs;'* and are well maintained. Consequently, we expect spending to be less than $50 million a year, increasing as profitable investment oppor tunities are identified.
What are your plans to become a gold producer?
Mr. Barr:
We have formed a gold group, within our metals ' company, whose objective is to move Cyprus into gold production promptly. We expect to develop gold prospects in Australia, New Zealand, and the United States, which we believe will be profitable and provide opportunities for expansion. Production could begin as soon as 1987.
What are you doing to reduce dependence, on coal sales to LTV Steel?
Mr. Stone: '
A major source of Cyprus' revenue and earnings is its Emerald and Knox Creek long-term contracts with LTV Steel Company, Inc.
We have negotiated new long-termcoal sales contracts with three electric utilities ' and significantly lowered our mining costs at Emerald.
We have implemented cost . reductions at Knox Creek and financed this acquisition through,nonrrecourse debt.
While we expect to continue to serve this important customer, we will continue ' our efforts to expand our sales to others, which should help to ensure continued production.
Why haven't you declared a dividend?
Mr. Duncan:
Our agreement with the banks that have provided our line of credit precludes our declaring a dividend until we have achieved a certain level of profitability Based on our performance, we can now begin to consider an appro priate dividend policy under currently anticipated business conditions.
Where is Cyprus going?
Mr. Duncan:
We aim to become one of the wortd's leading diversified natural resource companies. Cyprus has positioned itself to be a survivor during economic downturns, while building a solid base for future growth. Our primary emphasis will be on acquisitions or development of exploration prospects in our ' current business areas, coal, metals, and industrial minerals. However, as a diversified natural resource company, we will pursue other natural resource investments that offer major opportunities to utilize our financial and management strengths.
Jo h n C . Duncan Chairman
"Cyprus is staffed with an outstanding group of
experienced, enthusiastic, and dedicated mining
managers and employees, who are committed to
building a strong company."
C h e ste rs, stone, Jr. Executive Vice President and Chiel Financial Officer W e have Implemented a policy ol maintaining a strong balance sheet, low debt, and more than adequale working capital and cash reserves to meet contigencies. This financial strength can be the engine for future growth."
5
I FHMAN 00135
Cyprus Coal Company
Cyprus Coal is a fast growing company that has been profitable every year since its inception in 1980. In the second half of 1985,we shipped 6.5 million tons of coal and had operating profits of $50.9 million on revenues of $238.9 million. This represents a 30 percent increase in sales volume and a major increase in operating income over the second half of 1984. Funds provided by operations were at a record high of$69.6 million for the second half of 1985, ofwhich only $14.7 million was used for capital expenditures.
Operations
Cyprus' coal operations are geographically diversified in Pennsylvania, Virginia, Kentucky, Colorado and Utah and are able to serve many coal markets. We produce steam and industrial coal at all of our operations and metallurgical coal in Pennsylvania and Virginia.
In order to maintain a competitive edge, we have emphasized cost reduction for several years, and have been successful at all operationshAt-some mines,
these savings have ranged as high as 40 percent. We have achieved these reductions by installing large, efficient equipment, such as longwalls, draglines, shovetsand largecapacity haul trucks, and by focusing on methods of improving productivity.
Marketing
Cyprus sells coal to 17 utilities and numerous industrial customers in many of the major coal consuming states and exports coal to Taiwan and Japan. Most of our metal lurgical coal is sotd to LTV Steel Company, Inc.
Over 85 percent of our sales are under long-term contracts. Due to market pressures, we renegotiated several contracts in 1985 and reduced prices in exchange for increased tonnage, ' improved operating flexibility or extended contract life. Most ofthe impacts of these price reductions were offset by cost reductions.
We also signed several new contracts for a total of about one million tons per year. Cyprus has over 11 million tons a.vear under long-term ^onlFact forthe next five years.
We produce high quality, low and medium sulfur coal and have a service-oriented mar keting effort. Our long-term contracts and service orientation had a favorable impact on profitability in 1985.
Acquisitions
Cyprus acquired mines in -- Colorado, Utah, and Virginia
during 1985. These mines can be competitive, low cost
producers. These acquisitions increased ourtotal production capacity to over 18 million tons a year, broadened our market base, and positioned us to penetrate new markets.
Outlook
The coal market in 1985 was depressed and we expect
only a one percent increase In U.S. coal consumption in 1986. However, with our
long-term contracts and recent acquisitions, we expect our sales to increase to .14million tons and our operating profitto increase significantly.
During 1986 we will continue
to reduce costs and to search
for acquisitions that will
complement our current
operations.
-
Donald P. Betlum , Vice President-Coal and President. Cyprus Coal Company. "We develop a competitive edge t>yoperating low cost mines and providing supeilorservice lo our custom ers:
Coal Full Year 1985 Sa le s: 10.8 mi1llion tons Revenue.1$394.0 million operating Profit: $59.9
million R eserves: 662.4
million tons Em ployees: 2.383
F a rte li: W e have large elliclent 'L.-'i equipment ai our surface
mines, such as this dragline in Kentucky, to keep our costs low.
O Mine Operations Headquarters
[ FHMAN nrm fi
We have installed longwalls, such as this one at Empire, at our three large underground mines to make them low cost producers.
Photos on Far Lett: Enthusiastic, dedicatedminers made productivity improvements possibleat _ our coat mines.
Most of our major opera tions have unit train loading facilities, such as the one at Colorado Yampa. Most of the coal is shipped by unit trains to reduce costs to our customers.
7 F H M A N 0(1137
Cyprus Metals Company
Cyprus Metals Company,
faced with depressed metals prices over the last several years, has responded with cost-cutting measures that
produced a convincing turnaround in 1985. Operating losses were reduced from 570.8 million in the last six months of 1984to $6.8 million
. in the last half of 1985. Contributing $8.1 million to this performance was the sale of the Pima copper ore deposit and the Mungana gold property. Funds provided by operations also increased
significantly in 1985, particu. lariy in the second half when
$11.5 million was generated,
of which only $1.3 million was used for capital expenditures.
Cyprus' primary achievement in 1985 was the reduction of costs which minimized the effects of current depressed
metals markets and posi tioned Cyprus to benefit from
any increase incopper or
molybdenum prices.
Copper
.
Operating at full capacity, our Bagdad copper mine produced 167 million pounds of copper and five million
^spbunds of by-product molybdenum. This production
level was achieved after major restructuring in 1984to reduce costs.
Bagdad's modern mining and milling facilities, coupled with
reduced manpower and lower smelting and supply costs, should make it a low cost producer ofcopper for many years to come.
Molybdenum
Our Thompson Creek molybdenum mine near Challis, Idaho, operated at 80 percent of capacity in 1985in order to reduce costs and respond to market conditions.
Production costs were lower in 1985, due largely to the resolution of normal mine start-up problems. 1985 further benefited from reduced stripping, improve ments in mill recovery and mine productivity, better electrical energy manage ment and lower roasting and supply costs.
Continued deterioration of molybdenum prices offset the cost improvement, . jeopardizing the long-term operation of Thompson Creek. A new mine plan that further defers stripping of overburden was adopted. This plan calls for production of 17.5 million tons of ore over the next three years, when the mine is scheduled to shut down, -with future operation of the mine dependent on market improvement.
Exploration and Development
During 1985, Cyprus continued its gold exploration activities in Australia, New
Zealand, the Solomon Islands, and the United States.
We formed a new operating group to expedite develop ment of promising gold prospects in Australia, New Zealand, and the United States. Its goal is to establish Cyprus as a low-sost gold producer by 1988, with initial production anticipated for 1987 in both Australia and the U.S.
Preliminary feasibility studies were started on the Bismark zinc-silver deposit located in Mexico.
Outlook
While copper and molybdenum prices remained depressed, demand for both metals was steady and is expected to continue in 1986. Further reduction incopper inventories and further rationalization of the molybdenum industry could improve conditions. -i Bagdad and Thompson Creek are well positioned to benefit.
Successful conclusion of our negotiations to purchase the Sierrita copper and molyb denum mine would greatly . expand our opportunity to increase earnings with little, downside risk.
We will continue cost reduction efforts in 1986, as well as efforts to strengthen market ing. Acquisitions that comple ment our current position in -metals will also be pursued.
Ja m e s C. Com pton, Vice President-M etals and President, Cyprus Metals Company.
"Modem production facilities and lire determination of our employees assure low costs atourm etals mines."
Metals
Full Year 1985
Sales: Copper 159.2 million
pounds
Molybdenum 21.3 million
pounds
-
Revenue: $182.8 million
Operating Lo ss: $33.3 million
R eserves ; Copper4i 7.0 million Ions of ore
Molybdenum 15:4-mil|ionTMcr=tonsofore
Em ployees: 965
Far Left: Large modern mining equipment at Bagdad contributes to low cost operation., w e produce copperin Arizona and molybdenum in Idaho.
Metals Operations O Gold Exploration Headquarters
8
I F U M A N (1(111!)
The in-pit crusher at our Bagdad copper mine allows low cost transportation of the ore to the mills by
means of conveyor belts instead of trucks.
'
Photos on Far Left: The dedication of our
employees has helped make Cyprus one of the lower cost metals producers in the II. S.
Extension drilling
continues at our gold
prospect in the Golden
Cross area of New
Zealand.
.
9 I FHMAM 00139
Cyprus Industrial Minerals Company
Cyprus industrial Minerals met the challenge of an increasingly competitive environment in 1985. In the last half of the year we produced $7.6 million in operating earnings and $13.4 million in funds provided by operations, of which $3.7 million wasused for capital expenditures. Sales revenues in the second half of 1985 were $63.8 million, compared with $60.3 million in 1984.
Operations
Our talc operation set new records for sales and profits. Its flagship product. Mistron Vapor, which controls organic impurities in pulp and paper manufacture, set new sales records in North America. Europe, and Japan. The paper forthis Annual Report was made from pulp in which Mistron Vapor was used as a processing aid.
The talc operation benefited from thefull effects of reduced costs through the implemen tation of new processing methods at its principal facil ities in the United States. Europe, and Japan.
Although paper mills con verted more slowly to alkaline paper making than expected in 1985. Cyprus' new line of calcium carbonate pigments for paper filling and coating provided much of the impetus
for record revenues and earnings for that operation.
The paper on which our Annual Report is printed is filled with Atoniite and its coating contains'Ultramite calcium carbonates. '
Cyprus constructed the first of a projected series of bulk distribution systems for Mistron Vapor talc which will markedly reduce delivered costs to pulp and paper mills.
In the plastics industry, the talc business made itsfirst sig nificant sales of high quality specialty talc to producers of a new line of heat-resistant cookware.
Outlook
Marketing and Research
Our marketing approach is to create specialized niches in market segments by adding value through product innova tion and emphasis on technical 'service to customers. By specializing. Cyprus has become a significant factor in alj of its markets and a leader .in'many. This strategy has been largely responsible for growth in earnings.
Cyprus' industrial minerals markets generally track GNP. which is expected to continue modest growth through 1986.
We should benefit from contin
ued paper industry conversion to alkaline-based systems,
which can use our Calcium carbonate pigments. Also, a
new calcium carbonate product. ourCopycoat for carbonless
paper, is expected to contribute.
We should also realize benefits from our on-going cost-cutting
In 1985, Cyprus' research group program.
developed a chemical
modification which permits substitution of Montana talc
for that of its last California mine which was depleted and
In addition, we will "ctively pursue acquisitions which complement our existing businesses.
shut down at year-end. This
modification allows us to
continue to servedmportant --
plastics markets.
H. T. M ulryan. Vice President-Industrial Minerals and President. Cyprus Industrial Minerals Company. -We believe |n profitable growth through marketing and technical Innovation*
In du strial M inerals Full Vfcar 1985 Sales: R n e Ground
Industrial Minerals 1-0million Ions Limestone 3.6 million tons Revenue: $129.2 million O p e ra tin g P ro fit: S12.9 million R eserves: Fine Ground indu striai Minerals 47.7 million tons Limestone 172.5 million Ions Em ployees: 1,220
FarLett: High quality calcium carbonate produced at our Alabam a mine is shipped . to our mill In Georgia.
O Talc S* Limestone & Calcium Carbonate Clay 0 Barite
Research Facility Headquarters
10
I F H M A N fill 14(1
e /POao* .E ' *'
ct. I*
The Yellowstone mine in Montana is Cyprus' primary source for high quality talc.
Far Left: This Georgia clay mine provideskaolin for production ol ceramics and fiberglass.
New sales from our expanded calcium carbonate mill in Alabama helped produce record sales and earnings in 1985.
Photos on Far Lett: Concern for quality pervades our activities, from hand sorting ore to sophisticated product evaluations.
Our limestone aggregate, for construction of roads and levees, is transported dong the Mississippi River by our boats and barges.
c]
11
i f h m a n nnidi
People Dedicated to Building Cyprus
matez.
In addition to modern facilities and a sound financial base, Cyprus benefits from an out standing team of experienced mining people. Here are some
of them, representing ail areas of the company-- men and women of talent, competence, and dedication. These individ
uals are only a few of the more than 5,000 people who are building your company.
The Cyprus Management Committee, shown at the right, is composed of experienced executives, chosen to meet the heeds of a dynamic mining company today.
The company's directors, shown onpage 32, were selected fortheir business and industry experience to guide Cyprus' operating manage ment in increasing the value
of your company.
The results producedln the first six m onths of C yprus M inerals' Inde pendence reflect the
effo rts of people s uch as those pictured. They ore yo u rb eslassu ran co that this perform ance w ill continue In the future.
I F H M A N nfl1A2
From left to right {seated):
Roger A , Kaufm ann,
Vice President-Human
Resources and
Administration
'
Chester B . Stone, Jr ,, Executive Vice President and Chiel Financial Oflicer
Kenneth J . Barr, President and Chief Executive Officer
Donald P. Beflum , President, Cyprus Coal Company
Jam es C. Compton, President, Cyprus Metals Company
From left to right {standing):
Gerald J . M aiys, Vice
President and Corporate
Controller
.
Ph ilip C. W olf; General
Counsel and Corporate Secretary
-
H, T, Mulryan, President, Cyprus
Industrial Minerals Company
'
Dennis C. Haugh, Vice President and Treasurer
13 I FHMAM 0nid3
Cyprus Locations
Cyprus production facilities are located primarily in the United States and are, forthe most part. 100 percent owned and operated. Coal mines are well positioned to serve most U.S. and export markets.
Industrial minerals facilities consist of talc mines in
Montana, a calcium carbonate
mine in Alabama, clay mines in Tennessee and South Carolina, and barite and clay mines in Georgia. Talc pro cessing plants are located in
Nebraska, Alabama and New Jersey. Talc plants in Japan and Mexico and calcium carbonate operations in Vermont are partially owned.
Complementing our metals activity in the U S ., which includes mines in Arizona and Idaho and gold exploration in
Arizona and Nevada, are joint venture gold projects in
Australia, New Zealand, the Solomon Islands and a joint venture zinc/silver project in Mexico.
0 Goal A Metals industrial Minerals @ Headquarters
P ro d u c tio n O ve n he Iasi few years, production of coal. Industrial minerals and molybdenum has increased steadily. Growth In production of all products is expected in 1986 due lo new coal conIracls and acquisitions, an anticipated coppermolybdenum acquisition, and growth in demand lor specially Industrial m inerals.
14
I FHMAN nniA4
Cyprus Marketing
Cyprus' goal is to be the most effective marketer in each of its lines of business.
Cyprus sells coal into many utility, industrial, and met allurgical markets. Sales representatives, supported by experts in combustion engineering and transporta tion, use a system of market intelligence to maintain an aggressive, technical sales effort. In the highly competi tive coal market, w aim to demonstratethat ourdelivered coal can be utilized to pro duce lower cost electricity at specific plants.
Cyprus is well established
with customers of copper and
molybdenum worldwide. We
emphasize flexibility in meeting
customer requirements, and
we provide quality products!
Our copper and molybdenum
marketing teams have sold
all production at producer
premium levels. In molyb
denum, our staff is assisted
by an international commodi
ties trader through an agency
agreement under which
Cyprus establishes all terms
of contracts and sales.
.
Sales of talc, clay, calcium carbonate, and limestone
products are handled by
technical sales staffs assigned to each product group. They are supported by technical service laboratories at key locations to assure delivery of high quality products that meet customer needs.
Our industrial minerals re search department provides a broad back up of scientists with modern analytical equip ment to assist local sales support teams. However, the research department's primary mission is to develop new products from and appli cations for our basic raw materials.
Far Left: Cyprus' high quality copper cathode was the first to bo traded on the London Metals Exchange.
Molybdenum from Thompson Crook is shipped to customers in Europe. Japan and the united Stales.
YoiillFindTop Quality Goal And ServiceAllOver...
Far Left: Cyprus' industrial minerals products are used by a ' wide range of industrial consumers in all fifty states and many foreign countries.
You will find our coat In many coal consuming stales, because our marketing program focuses on bolh the qualify and service requirements of customers.
But G d y Under G ieN am e.
Vfcarcjmiiaawfa'cfQuliy S n A T (fC H ftC D (s'w lR
cojfetohotliSMeinachasHot 7rtpeahnxycxiofaicatriowrimttatUesS,L (c C^PRUSCOkAt
tensofru in e s Marb a a rz v * ocfcteycf wtraepcfUfon
- -- j ~t
are a ccm pctitKipodjosof ct*n irUcm.*TiltOfm *v em
bothmoalurpQfardHm s i
tfw soptrorow (tider!rt
ajwnlttuTfatooHM(MnbAaiKirneav 4lm oci(tocQ {iM *A be(tos
*q stte n so (ita C e .in d .
ue6iw w reeoetr#ixiw
SKaSSteSo--jl'm-uaa nmatMigeiicoiM
plateau tose opened ift re
martresfcr usta affi) Oiroctomen rdym us as a
nvrdeSriodrwu,,kirttef.i.tOoaaTltlMifcuQ. SnOium.la.elurSa
ruir.moM.r,wceiri MAiuntiatim cm u
15 F H M A N 0014.5
Safety/Environm ent
Cyprus' objective is to become a low cost, safe producer. Our policy of providing safe and healthy working conditions reflects not only concern for the people who are essential to our success, but also represents good business. Safety, morale, and productivity are inseparable in achieving low operating costs. Safety receives the
y
attention of management throughout the company.
Cyprus policy on the environ ment recognizes the necessity of responsible programs to protect the environment. Mining affects theenvironment, and minimization of those impacts to meet regulatory standards and to win the acceptance of the surrounding community is important. If this
is not done, operations and
costs will be adversely
affected.
,
We are proud that our newest mine, Thompson Creek, was commended by the Idaho Conservation League for its `outstanding land reclamation project which should be an
industry standard, and for cooperation in working toward beneficial environmental goals'!
Emerald preparation plant employees have good . safety habits that are an important part ol being a tow cost producer.
Cyprus rescue teams, tike this one practicing mine rescue techniques, have consistently placed high in state and regional competitions. Our Bailey Hill team placed fourth in the national mine rescue contest in 1985. Tom Bochna, an Emerald mine employee, won the 1985 National Henchman Award.
Photos on Left: . We put a tot ofeffort into ' reclaiming oursurface coal
operations such as these in Kentucky.
16
I f h m a n nmdn
M anagem ent's Discussion and Analysis of Results of Operations and Financial Condition
Results of Operations for the Three Years Ended Corporate expenses were $19.8 million lower in the
December 31,1985
second half of 1985 principally due to a first half,
Prior to July 1,1985, Cyprus was a wholly-owned subsidiary of Amoco. On July 1,1985, Amoco distributed the shares of Cyprus to its shareholders and Cyprus became an independent publicly owned
loss of$1 1 .6 million on the sale of notes receivable obtained inthe Cyprus Mines Corporation acquisition in 1979 and a reduction in the second half of $7.0 million in corporate-staff expenses and overhead.
n company. The following discussion of operations compares Cyprus' results for the three years
Excluding the write-down, Cyprus lost $19.6 million in the full year of 19'85 compared to a loss of $100.2
ended December 31,1985, as well as th first and
million in 1984. The 1984 losses were largely
second halves of 1985. Results for 1985 and 1984
attributable to a $109.4 million metals segment
have been adjusted to remove tax charges and
operating toss offset only partly by operating profits
credits which resulted from Cyprus' inclusion in
from the coal and industrial minerals segments.
Amcco's tax returns and which would not have ben 1985 improvements in the three operating segments
recorded if.Cyprus had been an independent com
are discussed betow. The increase in 1985corporate
pany. See Notes 1 and 9to the Financial Statements. expenses primarily reflects the loss on the sale of
In the fourth quarter of 1985, Cyprus wrote down the value of certain assets to reflect weaknesses in mineral prices and markets. The write-down rsulted in a charge against 1985 net income of . $432.5.million and js more'fully dis'cssd:in Note 2
to the.Financial Statements. . .
the notes receivable in the first quarter of 1985. Cyprus had net income of $19.0 million in 1983which included operating losses of $15.9 million compared
to operating losses of $51.2 million in 1984. These are discussedinthe operatingsegmentpresentations which follow. Items favorably affecting 1983 results
were a$29.9 miliiori'gain.onthe disposition ofGeneral
.Excluding the write-down, Cyprus reported profits of Electric Company stock and capitalization of $18.8
$32.2 million for the second hajf of 1985 compared million of interest expense associated with develop
with losses of $5.1.8 million in the first half. '
mentof the Thompson Creek mine.
Operating profits improved.by. $64.0 million and are discussed in the segment presentationswhich follow.
Cyprus' summarized financial results for the past three years follow. ' .
Revenues (in thousands) . '
"C oal - . .
Metals ''.
j. ..Industrial Mineral? .
.
O ther: " . "
1
.. .
- '1st Half
: - '
'/, '
$155,118 .75,695 65,318
$296,131
Operating Income (in thousands)
: Coal-"- .'.
"
Metals '
/Industrial Minerals . ;
' , . ' -
O llier .
' . ' .
. .
'.. -. . .
- '
$ 9,076 -. (26,573) -./ . 5,23.1
..(1 2 ,2 6 6 )
19B5 2nd H all
Year . '
1984 Year
S 238,901
107,149
. 63,843.
' $ 394,019 182,844 129,161
$ 409,893 ' $ 706,024
. $381.180 108.768 125.188. . 3,342
$618.478
$ 50,866 (6,762)' 7,632.
$ 59,942 (33,335) 12,863
. -5.1,736 - 39,470
$ 45.855 (109.397) 11.086 1.229
(51.227)
. 1983 Year
$ 333.950 149.462 107,422 11.457
$ 602.291
$ 39.718 (61.573) 7,596 (1,646) (15.905)
. 'Corporate'andOther.
vlnoOm'Q.Cl&xies)Graidiis'
>'
. .. V-i -: .Vi.
/ (36:988) . .27,889
(17,174) ! S , ( 5 4 J 6 2 ) " : ' (9,776). 18,113 ..
(43.730) '
49.091
Net lricome (Loss) Before T ax.A djustm ent"^ ' .' ' -
-.'.'andWriterDown /
.V.'- '-' -
i .'
' .-TaxAdjustment " . :.'
.. - . . . . . . -.
(21,365) ' . ' 4,786/
(30,474) 1 7,421..
3,421 ',. (45.066) -(23,053) - (55.145)
p Adjusted Net 1ncome (Loss) Before write-pown .".- 1 .. (51;839) ! ...' 32,207.. .(1 9 ,6 3 2 ); (100.211)
I: ..A s s e t Write-Down Net (.fax . : Adjusted Net Incom e'(Loss)
' .-' -. $ {5i;839)
(432,457) ! . (432,457) ' ' -- 400,250) - $(452,089) . $(100.211)
5 455 29.449
$ 18,999
A.discussion of the results of'operations of Cyprus'.; '.Financial Statements and th supplemental inforpriricipal'industry segments follows. this discussion ' mation'on mjneral reserves and selected operating p : shou|d bejead.in conjunction with.the information, ' statistics on page-3,1.ls, s supplemental
by industry sej^nt'j^setited-in Note i'4't6'the t ;- information ori the impact of inflation on page 30.
E .:
17
I FHMAN MA7
Coal
Coal operating profits of $50:9 million in'the second ' Full year 1985 metals operating losses of $33.3
haif of 1985 were $41.8 miltioh higher than the first
million represented an improvement of $76.1 million
half. This reflected an increase in revenues of$83.8 over 1984.1985 revenues of $182.8 million were
million primarily resulting from acquisitions made
$74.1 million higher than 1984. These improvements
during the second half of 1985 (see Note'5 to the
were mainly due to the 1984shutdown of Bagdad and
Financial Statements), from contractsettlements
start-up problems at Thompson Creek. In addition,
and.from improved sales volumes which more than
1985operating costs at both Bagdad and Thompson
' offset reduced revenues d'ue.to a"price reduction, Creek were significantly reduced as a result of
effective April 1,1985, underthe Emerald mine long various cost cutting programs. 1984 operating
term coal contract with-LTV Stee Company,- Ine. In
results were also adversely affected by a $19.6
addition, operating costswererducd t'th Empire millionthird quarter charge to terminate a high cost
mine in Colorado'due toimproved efficiency.as
smelting and refining contract for Bagdad concen
.-longwall mining equipment was instaljed in May 1985. trates, a $9.0 millionfourth quarter charge reflecting
' Full year 1985 coal profits of $59 million were $14.1 million higher than 1984and revenues increased by $12.8 million to $394.0 million.-The prOfit rd revenue . improvements were due to the 1985 acquisitions and
a downward revision of Northumberland's gold
reserves and establishment of reserves totaling
$10 .2 million relating to certain land, housing and
powercontracts for various operations.
-
contract settlements which more than offset the
Metals 1984 revenues were $40.7 million lower than
-effect.of coal contract price reductionsand.tpwer
-in 1983and operating losses of $109.4 million in 1984
/sales volumes at the Kentok mjries due to the soft ,were $47.8 million worse than in 1983. The lower
.spot marktin 1985: Theprofit'imprverhentwas > '.revenues and higher losses primarily reflect the
.also due to cost reductions achieved,dtithelmpire, ... 1984 Bagdad shutdown, the Thompson Creek
Emerald a nd .Straight Creek mines-:
' ' ; ' start-up problems arid the charges discussed above.
..Coal operating profitsof$45.9 million in1984were .
$6.1 million higher than 1983, due to the .'absence of . a $10.9 milJion charge in 1983 for the abandonment
1984 revenues did benefit from higher molybdenum sales volumes from the Thompson Creek mine, . which began production in December 1983.
of a partially developed minejn oford. Excluding Industrial Minerals ' . .
tha't item, coal profitsiri 1984 dctind nine percent ' -. despite an increase of 14percent'in revenues and '
sjes volumes..The revenue increase.reflected -.- . ' . general increases in domestic coa|consumption by
electric utilities and their stockpiing.of coal diiring.... .the-first nine months of 1984 in anticipation of.a - .
national UMWA strike which did not Occur.The -
Although industrial minerals revenues were essen tially flat in both halves of 1985, second half operating profits of $7.6 milIion.represented a $2.4 million improvement over the first half. Most of this improve
ment was due to lower costs in the talc division. Full year 1985 revenues increased by $4.0 million .to $129.2 million and operating profits increased by
" benefits of the increased revenu es were more than offset by higher operating Gpsts and th.effects of -,
.an 1 1-wek MWA local strike at the Empire mine. '
, $1.8 million to $12.9 million. The revenue increase occurred principally in the fine ground industrial minerals;-due to higher volumes and improved
-Metals'. ;
- \ .:
' product mix, despite increased competitive pres
Metals operations lost $6 .8 millioncri feyenues of. -, :$.10711.mtllibii in'the second halfOf19 8 5 rrip'red ' ,. -wjthlosses of$26,6 rhilliori'ph reVnusbf$ .7 5 .7 -million in the first half.'The increase.inTeyrihu / . ;
primarilyreflecis a 65 percent Incrdas^iip.cbpper ' :
sures and.flat prices. In particular, Cyprus' new liri of calcium carbonate for paper filling and coatingi'ncreasedin market share.The improvement in operating pibfit was also due to lower operating costs'iri all divisions. .
sales as first half sales were limited-during'-the . . . 1984 revenues represented an increase of $17.8
. build up of an inventpry'pipeline after the;Bagdad / million over 1983 and operating profits were $3.5 .
cpppermineV'eturhed to full 'c'pacity in 'janry. . ; million higher than .1983/The revenue increase
.1985; The. mine had been shut dowh.from,,February.. resulted.frorri higher.saies volumes for all major
to October.1984 due to low COpperpri^s /he . .. products. Sales of fine ground industrial minerals'
improvement in operating profitwas.'due^pirriaeased.. increased 16 percent, reflecting higher shipments
sates volumes',-lower unit'costs't:Th'qmps^
to most industrial markets; including the paper, .
.-.and'second hlf;gins;f$8 -`rhillionj;^ rultngStom .plasticsand ceramics industries. Limestone sals
-/thesale of th F?ima.or:b(ki-ri..^
; :' showed the jrgest Volume growth due to tern- .- .
gold prbprty Also iluded'inthe^rst/h^f-was a - .porarilystppedup Mississippi River construction .
toss of $6.9 million forthe.operation.and sale:of the' activity by.thArmy Corps of Engineers for naviga
Northumberland gold propr^Seeridhaifperat-. bility and f!ood.'control projects. Prices for industrial
.in'g.pfofits also benefited from lower depreciation' " . minerals products were essentially flat. The oper- ; '
charges at Bagdad ndThompson Crek duplo
ating profitimprovement also reflected reduced unit
.18 I F H M A N nn-148
costs at most operations. Higher volumes provided operating efficiencies and complemented cost-control. efforts, which included the installation of new energy-efficient mills at talc processing facilities in Montana and Belgium.
Liquidity and Capital Resources
At December 31,1985; Cyprus' net working capital was $209.4 million including cash and equivalents of $72.8 million. The ratio of current assets to cunent liabilities was 3.1 to 1and long-term debt as a percentage of total capitalization was 16.1 percent.
In connection with the spin-off, Cyprus borrowed
$75 million from Chemical Bank whiie completing
arrangements with a group of banks for a $125
rriillion revolving credit facility. Cyprus used $60.5
million of this loan to repay indebtedness to Amoco.
In the third quarter of 1985, Cyprus drew $25 million
under the revolving credit facility-and used these
funds as well as currently generated cash flow to
repay the Chemical loan. By December 31,1985,
Cyprus,had repaid the funds drawn under the
-revolver so that-the entire amount of $125 million
was available. .
.
.
During 1985, coal sales generated $394.0 million in
revenues and $59.9 million in operating profits. In
recent years, Cyprus has renegotiated most of its
long-term sales contracts. In general, this has led
to coal sales contract price reductions, increased
contract sales volumes and extensions inthe terms
of the contracts. In 1985, Cyprus agreed to a price
reduction under the Emerald mine long-term coal
supply contract with LTV Steel Company, Inc. and
entered into a second long-term coal sales contract
with LTV forcoal produced at Knox Creek. Total 1986
salesvolumes-under these contracts are estimated
to be approximately three million tons and the
related revenues and operating profits are expected .
to be significant in relation to Cyprus' total revenues
and profits. Cyprus expects to be able to offset the .
effects on revenue and profit resulting fromthe
contract sales.price reductions by reducing operating
costs and increasing sales volumes, in part due to . '
the recent coal acquisitions. '
--
In early 1986, Cyprus offered to purchase up to a total of 500,000 shares of its common stock held b y. . owners of 25 or fewer shares. This offer resulted in
the purchase of approximately 490,000 shares.
(n the.second half of 1985, the company acquired certain coal properties which were financed
Common Stock Market Information
primarily through non-recourse loan arrangements.
Debt of approximately $46 million related to .these acquisitions is secured only by the acquired properties and is payable from the cash flows of these properties. See Notes 5 and 7 to the
Financial Statements.
Since May 30,1985, Cyprus Common Stock has.
been traded overthe counter on the NASDAQ . ,
National Market System. Its symbol is "CYRM."
The range of closing bid quotations for the Common,
Stock, as reported by NASDAQ, during 1985 by
quarters was as follows:
'
In.late 1985, Cyprus aranged for the sale and
operating leaseback ofcertain coal mining equipment Period
. * "
' High
Low
in Kentucky and Colorado. This transaction gen erated approximately $50 million in cash.
Cyprus' capital expenditures in the last half of 1985
2nd Quarter (beginning M ay 30)
3rd Quarter
-
4th Q uarter'
''
$15>/< $15% $17%
$11 1 $11% $11%
were $20.0 million and 1986capital expenditures are
.expected tq be less than $50 million. The company expects to generate sufficient funds internally to meet these capital, expenditures and to fund oper ating needs. Additional cash was generated in 1985. and is expected to be generated in 1986 from an . asset redeployment program which began in the
.. The quotations reflect inter-dealer prices without
retail mark-ups,mark-downs or commissions and
may not necessarily represent actual.transactions. .
The closing sale price per share'of the Common '
' Stock on March 10,1986, as reported by NASDAQ
was$18V4.
. '
second half of 1985.
' . .. -Cyprus has not yet declared, nor paid, cash . .
.Net funds provided by operatibns.for.the fullyear of dividends. Underthe terms of a loan agreement,.' '
-.1985were $135.0 million of-which $97.4 million
the company's ability to declare dividends is
.was generated in the second half. 1985 working capital increased by $167.5 million reflecting a
;r'estricted. Se` e Note 7to the Fin`afn"cia'l Statements. .
build-up in cash nd equivalents of $62.8 million, a - As of March 10,1986, the number of record holders
redaction in current debt of $54.5 million and net . of Cyprus shares was approximately 116,265. '
.working capital of $40:9 million acquired in connec
tion with th coal property purchases.
Cyprus Minerals Company and Subsidiaries Supplem ental Inform ation
Quarterly Results (Unaudited)
(In thousands)
.
1984-First Quarter -Second Quarter -Third Quarter -Fourth Quarter
1985-First Quarter. . ' --Second Quarter -Third Quarter .-FourthQuarter'.
.,
Revenues
$ 159.989 $ 163.853 $ 156,783 $ 137.853
. . Operating . Profit/(Loss)
$ (7.468) $ 1.710 $ (19,283) $ (26,186)
$ 145,760 . $ 150,371 $ 191,225 $218,668
$ . 1,146 $ (13,412)
$ 22,957 $ 20,779
Net Income (Loss)
$ (7.819) $ (2.977) $ (12.756) $ (21.514)
$ (11,278) $ (10,087) S 10,582 $(418,253)
Adjusted Net Income
(Loss)
$ (18.869) $ (10.827) $ (31.027) $ (39.488)
$ (20,900) $ (30,939) $ 15,452 415,702)
Adjusted Net Income (Loss) Per Share
$ . (-72) $ (.41) $ (1.18) (1.51)
S (BO) $ (1.18) $ .59 $ (15.84)
See Management's Discussion and Analysis of Results of Operations and Financial Condition on
pages 17 to 19and Notes 1and 2 to the Financial Statements.
.
.Selected Financial Data
(In thousands.-except per share amounts)
1985(1)(2) '
1984
Statem o n to f Operations Data
Revenues'
,
Operating Income (Loss)
'
Net Income (Loss).. . . . .
..
P e rS h a re N et (Lo ss) (4) . .. .
$ 706,024 . $ 618.478
'. ' $ 39,470
$ (51,227)
. $ (429,036)
$ (45,066)
- $ (17.23) . . $ (382)
Statem ent o f Financial Po sitio n Data
Total Assets "
'
"
Long-Term D ebt '
'
Shareholders'Equity ' .
.
$1.136.865 $ 155,384
$ 809,105
$1.778,322 S 165.167 $1.130.671
1983
1982
$ 602,291
$ 625.080
$ (15.905) 1 $ ' (69.638)
$ 18.999(3) $ (26.144)
$1.833.517 S 229,966 $1.239.173
S I .782,249 $ 224.739 $1.259.783
1981(1)
$ 637.230 $ 29,657 $ ' 52,370
$1.673,987 $ 277.010 $1.124.433
(1) *1985and 1981 data reflect the acquisitions of
.coal operations ccunted.for as purchase.
transactions. 1981 includes an after-tax gain of
$80 million fromthe sal of Cyprus'interest in .
Cyprus Anvil Mining Corporation.
..
(2 ) 1985:data includes the effect of certain asset. writedowns. See Note 2 to the Financial Statements.
(3) Includes a gain of $29.9 million on the disposition of stock. See Note 6 to the Financial Statements.
(4) Per share data has been calculated as if all of the Cyprus shares distributed on July 1,1985, had been outstanding since January 1,1984. See Note 1 to the Financial Statements.
i To the.Bo arcj of Directors and Shareholders of' . . C y p r u s ] M i . n e i a l s l G o m p a n y .. " '
r
InoUr opiniori. the accompanying consolidated statement offihaHciai position arid the related ;
were made in accordance with generally accepted auditing standards and accordingly included such
/ bonsolidated statements of operations,.of changes'.' tests of the accounting records and such other
.in-firiaricialposition arid of shareholders' equity, , auditing procedures as we considered necessary
;.present fairiy the,financial position of Cyprus .
in the circumstances.
.
.Minerals.Company anditssubsidiaries at. ' .
yDecembef3 i;jis ^
andtheresultsof
.theircperatighs^hd
' ;
fo re ^ io f the threeyedrsip the:period '
'.::.ended:Deodmber 131,'1985, in conformity with- ''. .
generally accppted.acpounting principles consistently Denver, Colorado ' . ;
..
'.Vapplied...Our examination'sof.these'statements- ", February 21.1986 ,
.
IWS' ;
I FUMAN 00150
Cyprus Minerals Company and Subsidiaries Consolidated Statem ent of Operations
(In thousands except per share data)./-: ' '
.
1985
1984
Revenues
..........
$ 706,024
Costs and Expenses
; .'
Cost of Sales and Operating Expenses-...: _ .
499,659
Taxes Other than Income _ .
... ......... 42,895
Sejling and Administrative
. .
27,558
Depredation, Depletion and Amortization .
88,646
Exploration Expenses. '
7,796
.
Operatinq Income (Loss)
' . .
' 39,470
$618,478
511,881 .39,998 / 29,625 76,586. 1l;615
(51,227)
Other Income (Expense) ' ' '.
Interest Income .
'
;
Interest Expense . .... .. . v _._ ' . ..
Gain on Stock Sale (Note 6 )
:
Corporate Oveitiead and Other
Asset Write-Down (Note 2) .".'V ' *!'.
Loss Before Income Taxes.-. InconrieTax Credits (Notes 2"and-9).-
.'. 1,469
(20,514)
;
...(35,117) '. . (675,657)
. .
; (690,349) . ''' (261,313)
. 1,463 (21,749)
--. (23,444). --:
(94,957) (49,891)
Net Income (Loss) Before Adjustment ! . .
(429,036)
(45,066)
Adjustm'erit(Note 1) V .
v "
:'
Adjusted Net Loss - -
; ^ . ^ .
y... w.-:.-., >;
(23,053) $(452,089)
..
.... .
, '. -
7/-. ' CV \
Adiusted Loss PerShare (Note i ) : Y ' ' $. (17.23)
. ;
_
" :>>":_i..-1-: _ ! .v
AverageCommon Shares butstandidg :^
The acco'mpanviriqhotes areari
. '. . 26,243
Statements.
(55,145) $(10 0 ,2 1 1 )
$ (3.82)
2 6 ,2 2 6
1983
$ 602.291
454,745 40,777 26,676 83,522 12,476
(15,905)
1,420 (2.821) 29,865 (23,009)
--
(10,450) (29,449)
$ 18,999
I FHMAN 00151
. Cyprus Minerals Company and Subsidiaries C onsolidated Statem ent o f Financial Position At December 31
' tin thousands except share amounts)
....... . '
. Current Assets : - Cash and Equivalents
..
. Acoeuptsand Notes.Receivable-- Net
Vi-:-Vv?!nj^tones ) <v '
:. .Prepaid Expenses
.
" l i 'Cy j-totl Gurrent Assets .".' .
Assets
V.v Properties--At Cost, Less Accumulated Depreciation, Depletion, ' " . .Amortizationahd Write-Downs of $1,052,747at December31,1985 'v. and $328,607 at December 31,1984
'Investments and Other Assets
"'Total Assets
.
1985
$ 72,822 98,727
126,619 13,217
311,385
798,120 27,360
$1,136,865
. 'i
- -. Liabilities and Shareholders' Equity
V:7,^:f:^CunnB^JL^bqttles' . . . . ''. .
T:" -:XCurrentPortioriof Long-TermDebt
.
$ 6,540
55,902
S i 'i(^ w j^ ^ !a 6 i!ifie
. 30,070
'^-^'TsMes Payable.'':.'.'tbtarCrrjBnt Liabilities. . . . . . .
9,521 102,033
VI; Concurrent Liabilities and Deferred Credits -
-i-.'-.Lbng^Tenfn Debt-
'
' i .:i^qnts Due Arrioco .....
V;'-DeferredJncome Taxes . . .
'Vr:Otlpier'.'^ r
;r. .
. ` --
.
^Commitments and-Contingent Liabilities (Notes 8 and 12)
rft ~ 'Total f^ohcurrent Liabilities hd-Deferred Credits
-,
. .
'
155,384
. --: 22,008 48,335
-- ' 225,727
1984
$ 10,070 72,241 106,283 7,432 196,026
1,553,078 29,218
$1,778,322
$ 61,042 47,041 35,130 10,911 154,124
165,167 46,032 231,861 50,467
-- 493,527
j^ % B r ^ 'ir e d 'S t o c k , $1 Par Valu '< ;
PdrValue/- r H a p ^ P M ^ iP O O id O O '^ b a r s -
.^^^g^lrriltd Deficit;." ...,^ .1
'.
^ ^ ^ ^ i& ft< ^ t^ T ra n s l tio n Adjustment
'iivc-.' ^fo.if] Shareholders' Equity^":''.
'
r * 2>/^tdtLibii}ties'nd:.Shareholdrs' Equity
472 1,436,040 (624,237)
809,105 $1,136,865
1
1,330,203 (195,201)
1,130,671 $1,778,322
Cyprus Minerals Company and Subsidiaries Consolidated Statem ent of Changes in Financial Position
(In thousands)
Funds Provided by Operations
Net income (Loss)
..
.
.
Depreciation, Depletion and Amortization
Deferred Income Taxes_____ _________ .______________
Asset Write-Down,.
Funds Provided by Operations
Funds Required tor Operations. ' Capital Expenditures
Net Book Value of Property Dispositions
Businesses Acquired (Note5)
...
Other-- Net
.
. Funds Required for Operations
Net Funds Provided by Operations " .
Financing Activities . . . . Net Amounts Received from (Paid to) Amoco
Additiohsto Long-Termpebt^
Reductions of Long-Term Debt
.
Net Financing Activities .
increase (Decrease) in Working Capital
-
1985
1984
$(429,036) 89,353
.(209,853) / . 675,657 / 126,121
$ (45,066) 77,366 32,571
--
64,871
51,376 . (74,522)
6,084 8,230 (8,832)
134,953
. _
68,324' (28,082)
-- (6.676) 33.566
31,305
58,910 61,000 (87,413) 32,497 $ 167,450
(43,544) 300
(65,119) (108,363) $ (77,058)
1983
$ 18.-999 84,387 65,204 -- 168,590
171,859 (19,954)
-- 293 152,198 16,392
' (2.53) 27,000 (21,753) 2,717
$ 19,109
Changes in Components of Working Capital Cash and Equivalents .
. $ 62,752
$ (6,422)
Accounts and Notes Receivable:--Net . . .
Inventories
.
. __
26,486 20,336
.
19,698 (22,614)
Prepaid Expenses .
.. . - . ...... . . .
Current Portion of Long-TermDbt ....... . ;
. .5,785 .54,502
. (4,839) (54.483)
Accounts Payable '
.
AccruedU3 piliti.es ' .. Jiiij.. .. . ^ ___ ..
faxes Payable
Increase (Decrease) in Working Capital.
.
.. . (6,861)
.
(87)
A.06P. .
(8.731)
'1390
420
$ 167,450 : $ (77,058)
The accompanying notesWe Sn integral part df thesestatements.
$ 4,767 (5.857) 2,302
. 5,302 (3,629) 17,444 (1,942) 722
$ 19,109
meamm
.
. ."
.
,
. '
-,
S*" ` ....r V-: jT, iV v- - 1*' .
.
-
23 I FHMAN 00163
Cyprus Minerals Company and Subsidiaries Consolidated Statem ent of Shareholders' Equity
(In thousands)
Foreign
Currency
Common Stock
Paid-In Accumulated Translation
-
Shares Amount
Surplus
Deficit Adjustment
Balance, December 31,1982
Net Income
..
Returns of Capital
y ...
Foreian Currency Translation Adjustment
26,226
.$ < $1,431,096
- -/i (38,301)
$(169,134) . 18.9??
$(2,180) (1.308)
Balance, December 31,1983.
Net Loss
- . .
Returns of Capital
....
..
Foreian Currency Translation Adjustment
26,226
1 . 1,392,795 (62,592)
(150,135) (45,066)
(3,4B8) (844)
Balance, December 31,1984
.
Net Loss
. . ..
Contributions toCapital
. ...
Common Stock Issued for Employees' ' Savings Plans and Stock Grants......
Foreign CurrencyTranslation Adjustment
26,226 . 102
r 1 1,330,203 .104,942
. 471 ..... ....,895
(195,2191) (429,036)
(4,332) 1,162
Balance, December 31,1985:
. . ' 26,328
$472 $1,436,040
$(624,237)
$(3,170)
The accompanying notes are an integral part of these statements.
Cyprus Minerals Company arid Subsidiaries Notes to Consolidated Financial Statem ents
Note 1 Summary of Significant Accounting. Policies '
Distribution of Stck-^ri July 1,1985, Amoco ; '..' first-ut (LF0) method. The costs of coal arid the
Corporation ("Am'ooo") distributed to hqldrsf ' .-remaining metals inventories are determined n
Amoco cpmmn stck df record as ofJune 19, ,1985j . the firsHn,first-out (FIFO) method. Industril '.minerals and materials and supplies inventories
one share of Cyprus common stock for each ten;',,, : ! are'generally valued on the basis of average costs. '
shares of Amoco common stock held. Approximately. .Exploration'and Development Costs--
.
26.2 miilion shares'of Cyprus common stock were
_Expenditures frexploration are charged against
thus distributed to Amoco shareholder?'. As of.July..1, . income as incurred. Property acquisition costs and
1985,-Cyprus ceased tobe a.v^oliy-dwned.subsidiwy; : mifie development costs incurred to expand capacity
of Amocb:ahd.became a ^b!ic|y.'he!dcompany:^-^ y I-.: p f operating mines, develop new.ore bodies or
Principles ofCorisolidattion and Basis of- - ' develop mine arbas substantially jn advance of ' .
Presentation-- The-financial statements include " current production are capitalized and charged to.
.,the.accounts of Cyprus and its more thahSO.pefcent .- '. operations on the unit-of-production method. Mine. ownedsubsidiaries.AIi mater.ial-intercompany.y _ development costs related to.current production '
balances and transaciions haye been elimihated.'.;: .are'expensed.'':
.
Certain previously-'repqi^ed.amo^ reclassified to conform to-ciassifications-ad.opt^d,in ; V1985and reporting formats have been revised.''-1 .
'Depreciation, Depletion arid Am ortizations ' .Propertyacquisition costs, intangible mine devel-opment costs (including certain stripping Costs) and
Investments in 20 percent to 50 percent-owned ' . : ..certain.tangible assets which are expected to be
companies are accounted fo'rby the equity method... .Other, investments ^genef&lly.'t^m ^atcost:.
in service for.the life of the mine are amortized , ontheunit-of-prduction basis. Mobile mining . '
Inventories^--Inventories are carried at the lower.. . ;-.. equipment and mo'st.other assets-are deprecitd ;
yi'.ioristghtlinbsis.-.'.: '
:' '
.1" '
' 24. I FHMAN 00154
Cyprus Minerals Company and Subsidiaries Notes to Consolidated Financial Statements (Continued)
\ Retirements-- Gains or losses upon retirement or replacement of equipment and facilities are credited
; or charged to income.
; Income Taxes-- For periods prior toJuly 1,1985, Cyprus was included in Amoco's consolidated
, federal income tax returns. Amoco allocated income ; taxes and related benefits to each member of the 7 consolidated group on th basis ofsuch member's j- contribution to the consolidated tax liability. Under j this method, Cyprus recorded the benefit of tax
deductions and credits which were utilized by . Amoco. Investment tax credits are reflected in \ income as realized.
Adjusted Net Income and Earnings Per Share-- : In order to report Cyprus' results on a basis which : will be comparable with future reporting, 1985and j . 1984 nt losses have been adjusted to eliminate the ( federal tax benefits resulting from the inclusion of ;i Cyprus in th consolidated income tax return of
Cyprus adopted a new mining plan at its Thompson
Creek molybdenum mine under which approximately
17.5 million tons of molybdenum ore will be mined
within the nextthree years. The remaining ore
estimated to approximate 163.3 million tons cannot
be economically produced without significant
-
improvement in molybdenum prices. As a result,
the company's $398:1 million investment related to
this mine was written down to zero.
At anticipated futurereal copper price levels, Cyprus . will not be able to recover its total investment in the
Bagdad copper mine. This investment was, therefore, written down by $194.8 million to its estimated
realizable value of $189.2 million:
A write-down of $67.9 million was taken on certain
undeveloped coal totaling 222.7 million tons in
Colorado and Pennsylvania which cannot be
economically developed under current and antici
pated market conditions.
.
j . Amoco. Accordingly, earnings per share have been [j calculated based on adjusted earnings and the
weighted average number of shares of common
j stock outstanding. For periods priorto July 1,1985, i . the calculation of the average number of shares . . '. outstanding assumes that Cyprus common stock ? . distributed by Amoco to its shareholders as of July i , I 1985, had been distributed on January ij 1984.
The company also wrote down its investment in its industrial minerals' barge and other operations to reflect their expected net realizable value. These write-downs totaled $14.9 million.
Note 3 : Inventories
Inventories detailed by componentand industry segment are summarized below: .
Translation of Foreign Currencies-- Amounts in foreign currencis are trahslafd into U.S. . dollars using the translation procedures specified
(In thousands)
' .
. " Oecember 31
1985
1984
>( ;in FASB Statement No. 52. For application ofsitch
Component
i: procedures, the U.S. dpl|ar has been determined
to b the appropriate functional currency for all . "
J operations except.for the industrial minerals
.
operation in Belgium.
.' . ;
Ores, Concentrates and Other
In-Process Inventories '
Finished Goods. .
.
Materials and Supplies
'
Total
..
'
$ 27,047 46,290
. 53,262
$126,619
$ 35.651 26.312 44.320
$106.283
: Note 2: Asset Write-Down " . .
. Due to the weaknesses in mineral prices, Cp.rs re . evaluated its operating plans and its abiiity to.fecovr
j .' the carrying value of certain rif/its investments. As. . \ - result, the company wrotefdi^n-its'iristm^ .in certain assets by $675.-7m]liri'duringlhe fourth
Industry Segment ' Coal
Metals Industrial Minerals
T o tal' -' '
' -
..,
'
-$ 35,261 63,567 27,771
$126,619
$ 21,764 6U43 23.376
$106.283
: All metal inventories, including those forwhich cost
L . qrtrf.1985. After giving.effect to the reversal
.. is determined on the last-in, first-out basis, have
,. of related deferred tax crdits of $243.2 million, this. been valued at market as of each of the dates
action resulted.!ria charge against fourth quarter
shown above. . .
..!.. 'and full year 1985 pet income' of$432^5 mllio.n^the
followiriig assets were1included in the write-down."
/Note4 :Property, Plant:and Equipment: ,
1'
v* / .
^.
- / " . "
/. T985
` (In'thousarids) . - . .
?oal- '. .. . 1 - 1 ' 'Metals:-. . - ; Industrial Minerals ;/ .
Corporate and .Other
Gross ' . ::
v s 701,847
982;289
; ; v - ' r ' y - , 1 'i 6;ia 2
-$
V '' -:V
. - 5 ,549.
.
Net
489,800 209,307
95.887 3,128
** <* , . , 1
. V : $1,850,867 .;
$ 798.123
, '' ,
Oecember 31 ***`
* .. * .
1984
. Grass - . ' Net
$ .707,527
. . .,,1,020.371 .
. 147,247
.
6,540
$ 580.911 857.998 111,192 . 2,977
, ` $1.881.685 $1.553.078
I F H M A N 0015S
Cyprus Minerals Company and Subsidiaries N otes to Consolidated Financial Statem ents (Continued)
Note 5: Business Acquisitions
Note 7: Long-Term Debt
Cyprus completed two coal acquisitions in 1985.
The components of long-term debt are summarized
The Plateau Mine in Utah and the Colorado Yampa
below:
and Twentymile mines in Colorado were acquired
from Texaco. Inc. on August 30. The Knox Creek
oecem ber 31
operations in Virginia were acquired fromLTV
(In thousands)
I
1985
1984
Steel Company, Inc. and several individual investors 8'/2%Sinking Fund Oebenlures, '
bn October 1. These acquisitions were accounted for as purchases, and accordingly, the resultsuf operations of the acquired companies have been consolidated fromthe respective.dates ofacquisition.
0 ue2001 8W o Notes Oue January 15.1985
Various Pollution Control and Industrial Development Revenue Bonds, Oue from 2003 through 2013
$ 82,000 --
27,000
$ 96,000 100,000
27.000
Long-term assets acquired consisted of$24.1 million Promissory Notes. Oue'through 1994
in property, and fong-term liabilities assumed
included $15,8 million in debt and $2.2 million in . ,
other liabilities..|n addition, the company acquired
$40.9.million in working capital.
-
Variable Interest Rate, 10Vt%atDecem ber31.1985 .
Note Payable, Oue through'1992, * Variable Interest Rate, ' ' 10% % at December 31,1985
16,500 15,692
""" --
If the acquired properties had been included in . . Cyprus' results fo.r.the full years of 1985and 1984
Notes Payable. pue1987throiigh ' 1995, Variable Interest Rats. -
8.97 to 9.25% at December 31.1985
14.000
--
on ah unaudited pro forma basis, combined revenues Other . * ' '
6,732
3.209
would have been $819.3and $786.6 million, combined adjusted net loss would have been $436-4and $93.8
Less: Current Installments
161,924 6.540
226.209 61,042
millionand combined adjusted loss per share.would
Total Long-Term Debt :
" $165,384 $165,167
have been $16.63.arid $3.58 for 1985 and 1984, -
-respectively:.. . . *,.
,
No.te.6: Related Party Transactions -. . . .. .. -
Scheduled maturities of the amounts Outstanding as of December 31,1985, during the next five years .are as follows {in millions): $6.5 in 1986, $6.7 in
;ThroughJune 30,'1985, transactions wjtti Amocd . T987, $5.8 in 1988, $11.9 in 1989 and $12.1 in 1990.
were considered related party transactions. . v * Arnourits-due to Amoco were'cornprised of the :f0|iciwiqg:
Under its revolving credit agreement. Cyprus can borrow.up to $125 million through June-1989, with the available amount declining thereafter in four
(In thousands)
Balan ce,-Begin nl'ng' of Year Creditforlncom eTax
1985 .1984,- . 1983 approximately equal annual amounts and all loans $ 46,032 $.26,984 .$13,435 .' maturing in June 1992- Interest is payable based on
. the prime rate, the London Interbank Offered Rate
: ' Benefits (Not 1) ., .
(58,869)` (94.404) . ('94.215) or an adjusted certificate of deposit rate, at the
. (Coritributqnsto) Returns
-of C apital: .
: OistributionoTGeneral'.
- Electric Company'.Stock
'. tb'Am pco" '
(104342) 62.592 . -38,301 ` (52387).
company's option. This agreement prohibits Cyprus from paying dividends until 198.8or unless and uriti) consolidated net income (excluding write-downs and certain other items)'after Ju ly'1,1985, exceeds $50
. .-Cash.Advances, Niet of' .. ' -.-f CbrporaiChargsand
y ->)i C w d ^ s ? V <` ;
Balan ce,En d Of Y e a r ,
' million. At Dcember 31,1985, such income was
117,779
'
50:860"
121,550 .
. $29.6 million. At December 31,1985, :the company : had no loans outstanding under this revolving credit
-0- $ 46.032:. $ 26.984 . agreement. Cypius afso has'$l2 million of credit
dyarcesiframAmoco were griraljy.npri-iriterest' bepringahd fiududte'dqn p,daijy'|M^yn^'V'^-f'fr
. available .for specified capital xpenditures and certain other purpose's. , . 1 . '
The promissOiy notes.ri.d two'ntes payable are
.xpnses^wdul^not^hve been mtpallyd^feirent 1 ' related.to the coal acquisitions and are secured only
! by the acquired properties: See Not 5! 1
; .'. During 1983, gross-interest expense was $21-6
.;' distri btd '.tp.Amcln'J 9 8 3 w e re oyirrit^b'yrpnj']y ' -million of which'$18:8. million was capitalized as part R if le s 6 o f ^ f d t i$ ^ ^ n `jCyQirMs-M i ries ws':-.7 .'*- ;i of mine'dev'qipmnt costs at Thompson Creek. No
.cquired b^;rriqP !|p1979.:and Had . ^ s tb s is qf '. . interest was .capitalized inT985or-1984.
iiqh.;Tti;
v'
: a te l f fl^ldb^if^n:eslteifrinf 'ribir-lD^bT.l: -s.'r"'
'.gain q f | 2 9 ^ i l ! j q r i v ^ ' S * * J' "-'1
I FHMAN 00166
Note 8: Leases and Mineral Royalty Obligations
Cyprus leases mineral interests and various other types of properties, including draglines, shovels, longwalls. barges, offices and miscellaneous equipment. Certain of the company's mineral leases require minimum annual royalty payments, whereas others provide onlyforroyalties based on production.
Summarized below as of December 31.1985. are future minimum rentals and royalties.
(In thousands)
1986 1987 1988 1989 1990 After 1990
Total
. Operating Leases
Mineral Royalties
$ 8.646 ' $ 11,300
7.455
9.774
6.192 . 9.175
5.944-
8,977
5.806
9,157
71.281 ' 147,632
$105,324.' $196,015
Rentals and mineral royalties charged to expense were as follows: -
The provision (credit) for income taxes is composed of:
(In thousands)
_______________ 1985
1984
1983
Federal-Current ' -Deferred
State and Other
- $ (58.569) $ (94.404) $ (94.215)
(207.584) 39.259 61.003
'________ 4.940
5.254
3.763
_______________________ / 5(261.313) $ (49.891) $ (29,449)
The aggregate deferred income tax proviaon (credit) represents the tax effect of the following timing differences between book and tax income:
(In thousands)
1985
1984
1983
Accelerated Depreciation
$ 31.377 $ 4.151 $ 42.411
.Capitalized Interest -
(1.328) (1.038)
8.642
Exploration and
.
Development Costs -
(2.457)
1.301
15.101
Valuation Reserves-Net
-12.054
(6.270) (5.173)
Asset Write-Down
- (243,200)
--
--
All Other
.
(4.130)
115
22
, $(207,684) $ 39.259 $ 61.003
(In thousands)
. 1985 .. 1984. ! 1983- The followingis a reconciliation between the credit
Rental Expense. '
$ 6.910 ' $ 6:285-. $6,688 for income taxes and/the amount determined by
Mineral Royalties
-
$17,639 -$13:522 $12,556 applying the federal statutory fate to loss before
Noted:Incom e Taxes
income taxes:" ' ' "
Forpieriods priorto July 1. i985..Cypru5 was
. included in Amoco's consolidated-federal income . taxreturns and received benefits from Amoco for consolidated tax saving's attributable to Cyprus' tax '
(In thousands) -
.'
Income Taxes (Credits) at
StatutoryR ate
' "
Increases (D ecreases). .
Resulting from:
..
1935
1984
(317.561) $ (43.680) $
1983 (4.807)
losses and tax credits. Therefore, there are. . . . . ; Investment Tax Credits '
(5.034) (4.287) (7.516)
essentially no net operating loss orjnvestmerit. 1' Excess Percentage . -
credit carryforwards available to Cyprus from
Depletion Nontaxable Gain on -
. (0.503) (11.008) (9.476)
periods prior to July 1.1985'. Any.adjustments to ..
Distribution of General
Cyprus'-federal taxes for periods-prior to July i:..;
Beolric Company Stock
(13.738)
1985. will be the responsibility of Amoco! Cyprus will file a separate federal income tax return for-the period July 1through December 31.1985;
Nondedudible. '
Amortization'and Write-Down of;, Property Costs
'
. -
70.030
3.483
5.335
The provision for income taxes for 1985 {detailed belo.wj hasbeen calculated separately foTthefirst half and'the second half of 1985. .However: adjust-r" v
Capital Gains Rate -
Differential
- . (1.977).'
Foreign Operations' '.. - . 1.575
State Income Taxes-Net "
(1.206) 2.135
. (2.823) 1.529
merits to-these provisions have been, madeiri the consolidated statement of operations to.'reflect .
of Federal Benefit 2.532
2.758
AH O ther-N et' .
(2,375)'. 1.914
1.650 197
Cyprus' tax provision as ifit had been an'independent
$(261,313) $ (49.891) $ (29.449)
company...
.
.^'
. At December'31,1985: the company had a.federal
. net operating loss canyforward for tax purposes of
$10 .2 million and an iriyestrnent tax'credit carry
; .forward for tax purposes of $1.1 million.'both of ,
which expire in 20 0 0 ! ' : .'
Cyprus Minerals Company and Subsidiaries Notes to Consolidated Financial Statem ents (Continued)
Note 10: Retirement Plans
Prior toJuly 1,1385, Cyprus and its subsidiaries had at fair market value as of the grant date. These
a number of pension plans covering many of their
options will be inthe form of either incentive stock
employees. As of that date, responsibility for most
options, to the extent permitted by applicable tax law,
of these plans and for employees retired prior to
or non-qualified options and may be granted with
July 1,1385, was transferred to Amoco. Cyprus and stock appreciation rights (SARs). SARs permit
its subsidiaries then established new plans. Total
holders to surrender,exercisable options in exchange
pension expense for 1985,1984 and 1983was $5.8, for a payment, in either shares or cash, determined
$3.1.and.$5.2 million, respectively. Substantially all
by the amount by which the market price of the
of the employees not covered under these new
shares on the dates the rights are exercised exceeds
plans are covered under muitj-employer plans
the grant price. The plan also permitted the issuance
admiriistered by the United Mine Workers of
ofCyprus options at other than fair marketvalue
America. Contributions to these multi-employer
to replace outstanding but unexercisable Amoco
pension trusts, based primarily upon tons ofcoal
options that were held by Cyprus employees.
produced and hours worked, amounted to $2.9,
$2.8 and $2.7 million in 1985,1984 and 1983,
respectively. '
.
Options granted are typically exercisable in respect of 50 percent of the shares beginning one year from the date of the grant and in respect of the
The actuarial present value of accumulated
remainder beginning two years from the date of the
pension benefits for active employees of Cyprus
grant. Unexercised options expire at the end of
and its subsidiaries will be determined, on a plan
ten years.
termination basis and assets .equal to that present value will'be transferred to'Cyprus frorii Amoco during 1986. All other benefits., primarily those for employees wlio retired prior to July 1,1985, and all other assets, will be retained by mocp's plans.
Cyprus also has restricted stock grant plan under which certain employees may be granted shares of Cyprus common stock. These grants are subject to forfeiture if th recipient fails to remain in the . employ ofCyprus during the specified restriction
Cyprus provides certain medical and life insurance
period. No grants were made during '1985under
benefits for most retired employees under various
this plan.
.
plans. Those benefits and similar benefits for active employes are generally-provided through insurance companies whose premiums are based on benefits paid during the year. Cyprus expenses the cost of providing those benefits currently. The estimated cost of providing benefits for retirees amounted to $.5 million in 1985 and $.8'million in 1984. As of
In 1985, options to purchase 538,743 shares of common stock were granted at option prices ranging from $11.44 to $13.56 per share, of which
options to purchase 104,713shares were exercisable at December 31,1985. No options were exercised, surrendered or terminated during 1985.
July 1,1985, the responsibility for providing these
The maximum number of shares which may be
benefits to employees retired prior to that date was
granted under both the stock option plan and the
transferred to Amoco. *'. . . . .
restricted stock grant plan throughJurie 30,1990
Not i l : Common Stock Plans . ..
.is 1,315,000, with no mre than 131,500 to be issued under.the restricted stock grant plan.
Under stock option plan adopted in 1985, key employees of Cyprus may, from time to time/be ; granted options to purchase Cyprus common stock
- Under consulting agreements, Cyprus has granted an option to purchase 23,100 shares to one of its. .
. directors and has made restricted stock grants
. totaling 30,800 shares to two of its directors. ' 'i .
28 I FUMAN 00158
Note 12: Contingent Liabilities
Note 14: Information by Industry Segment
Consolidated litigation is pending in the United
Cyprus operates in three principal industry
States District Court for the Eastern District of Kentucky regarding challenges to Cyprus'title to
segments-- coal, metals and industrial minerals. The financial information prescribed by FASB
the property constituting a portion ofthe reserves
Statement No.14forthese industry segments for the
related to the Mountain Coals operations. To the
three years ended December 31.1985. is presented
extent any of the title challenges are successful.
in the table below:
Cyprus could lose the right to mine approximately
2,500 acres, which represents about seven percerit
(In thousands)
/
1985
1984
1983
of the acreage controlled by Mountain Coals, and
be required to account for coal previously removed. While Cyprus Is unable to predict the outcome of this litigation at this time, based on facts currently
Revenues
Coal
S 394.019 $ 381.180 $ 333.950
M etals
182.844 108.768 149.462
' Industrial Minerals .
129,161 125.188 107.422
O th er
.
--
3.342
11.457
known to it Cyprus does not believe that the ultimate
Total
$ 706.024 $ 618.478 $ 602.291
resolution of this matter will have any material
i adverse effect on its financial condition.
Operating Profit (Loss)
Many coal operators in eastern Kentucky, including
Coal - M etals
$ 59.942 $ 45.855 $ 39.718 ' (33.335) (109.397) (61.573)
Cyprus, base their surface mining rights on coal
Industrial Minerals
12.863
11.086
7.596
rights acquired.under "broad form" deeds. Under
O th er
--
1.229
(1.646)
these deeds, coat operators acquired title to the
Total
39.470
(51.227) (15,905)
coal and rights to mine the coal from land owners who retained all other interests in the land. Kentucky courts have construed the right to mine conveyed by broad form deeds to include the right to mine by any method, including surface mining. Following . these court decisions, the Kentucky General "
Coiporate Overhead and
O ther
.
Interest Expense
Asset Write-Down
Loss Before - Income taxes
(33.648) (20.514) (675.657)
$ (690.349) $
(21,981) ' (21,749)
' --
8.276
. (2.821) --
(94,957) $ (10.450)
Assembly in 1984 enacted a law (HB 32) which .creates a presumption that, unless surface mining
rights were expressly coriveyed.the broad form .
deed allows the coal operator to use only those methods of mihingcommon when the deed was executed. Should this law be upheld, those mining
cortipanies. including Cyprus! whose coal rights
were acquired under broad form deeds at a time
when large-scale surface mining of coal was not
Identifiable Assets
Coal
M etals
-
Industrial Minerals
O th er
-
' Total
.S .
605.294 $ 316.292
145.513 --
639.617 $ 646.086
950.398 1.014.833 155.526 145.013
180 3.791
1.067.099 1.745.721 1.809.723
Unallocated Coiporate
Amounts
'
69.766
32.601
23,794
Total Assets
$1.136.865 $1.778.322 $1.833.517
I common, may be required to obtain the specific
permission of each surface owner before con ducting surface mining operations. Although no .
. complaints have been filed against Cyprus under
HB 32. Cyprus is.an interested 'party in court '' ~'
Capital Expenditures ' Coal
. Metals . ' Industrial Minerals
' Corporate and Other
$ '
31,882 $ 6.892
12.127 475
32,774 $ 26.337
16.482 128.056
.18.833
16.997
235 469
<I1
proceedings'in both Kentucky and federal courts to declare HB 32 unconstitutional: Cyprusaiso has'an
ongoing program in eastern Kentucky to obtain
Surface mining rights from surface owners of those
tracts for which surface mining rights have not
previously beerfobtained specifically. Cyprus does
not expect current mining plans to be affected.
. Note-13:-Subsequent. Events . . *'" .
. -. Total, ,
,- $ 51.376 $ -'68.324'$ 171.859
Depreciation, Depletion and '
.Amortization
Coal '
$ 34.958 $ 32.228 $ 43.838
M etals
-
- 41,235
34.343
30.558
. Industrial Minerals .* Corporate and Other
12.453 707
10.015
8,966
. TOO. . 1.025
> ' . Total .-'
: $ 89,353 $ 77.366 $ 84.387
;. -
On February'.18.--1986: Cyprus-announced that it had.beguri negotiations to purchase the Sierrita open-pit mine in s'outhem Arizona from Duyal .
Corporation, a wholly owned.subsidiary of Pe.nnzojl Company. Sierrita produces approximately 200 million pounds of copper arid .19million'pounds of
-...CDyuprirnugs'thceoathl sreaeleysetaorseaecnhdeodf tDweocceumstboemr e3r1s.1985. : '.'exceeded teri percent of total revenues, 1955total exportsales for the company exceeded ten percent
oftotal revenues. Sales;information is presented below: '
molybdenum a year. The purchase would Include the thine, mill. materials, supplies and in-process inyen ` toriesatlhe SieriitajEsperanza complex arid Duval's Mineral Park property at Kihgman. Arizona. The .purchase, is subject to approval by Cyprus' Board ,
(In thousands)
-
1985
1984
1983
Georgia Power Company $ 107.608 $ 126.248 $ 119.367
LTV Steel Company, inci $ 99.461 $ .102018 $ .83.419
Export Sales
$ 76.954. $ ' 33.823 $ 19.351
ofDirectorsaricTappropri^eregujatory'agenci^. '
i ; r11-...-
29 I l
[ FUMAN 00153
Cyprus Minerals Company and Subsidiaries Supplem ental Inform ation
Impact of Inflation (Unaudited)
Cyprus' financial statements are expressed interms
of historical cost accounting and thus do not reflect changes inthe purchasing power ofthe dollar caused by inflation. FASB Statement No. 33 requires the reporting of historical cost financial statements : adjusted for th effects ofspecific changes in prices of individual types of.assets (current costs). .
The following consolidate! statement of operations compares operating results as reported in the historical cost financial statements with operating results measured under the current cost method. . Net losses jri 1985 increased $14.7 million when measured on a current cost basis primarily due to higher depredation, depletion and amortization
experise stated in current cost dollars.
In determining.operating results under the current
cost method,.only the cost of goods sold and
dpreciation. depietjon and amortization expense
are adjusted to reflect changs in specific prices,
Th current cpst of inventory and,property, plant;
-arid equipment are based on estimates derived
generally from appropriate externally and internally
developed indices.Theffct of general inflation' on
-Cyprus' net holding of monetary assets andjiabilities
is also presented-. '.
' .
Development.finflation-adjusted information'. :
involves th us.eof many assumptions and estmates.
The.informationpresentd should be viewed'in ./ '
that cpntext arid not as a precise indication ofth ;/.-
effects of inflation ori Cyprus.'..
. : :.'
Consolidated Statement of Operations Adjusted for Changing Prices for the Year Ended December 31,1985
(In thousands) Revenues
As Reported
Adjusted For
(Historical Specific Prices
1 Cost) (Current Costs)
.
$ 706.024
$ 706.024
Costs and Expenses /
Cost of Sales and Operating
Expenses
Taxes OtherThan Income
Taxes
Selling and Administrative
Expenses
Depreciation. Depletion .
and Amortization
Exploration Expenses
.
Operating Incom e (Lo ss)
O ther Incom e (Expense)
Interest Expense
Corporate'and Other
Asset Write-Down
'
' '
Lo ss Before Incom e Taxes
Income Taxes (Credits)
Net Loss
.
499.659
42,895
27.558
88.646 7.796
39.470
(20.514) (33.648) (675,657) (690.349) (261.313) $(429.036)
502.877
42.895
27.558
99.878 7.796
25.020
(20.514) (33.941) (675.657) (705.092) (261.313) $(443.779)
Unrealized Gain from Decline in Purchasing -Power of Net Amounts Owed ' .
$ 13.493
Increase in Specific Prices (Current Cost) of Inventory and Property. Plant and Equipment Held During the Year'
I'ncrease.Due to General Inflation ; .
' . .
Diflenence Between Increase in Specific Prices and the Increase Oue to General Inflation '
$ 70.719 331.278
$(260.559)
'At Decem ber31.1985. current-cost of inventory was
$123.401 and current cost of property, plant and equipment
was $872.058. '
'.
Five-Year Comparison of Selected Financial
. . .'
jriformation Adjusted for Effects of Changing:price's Statd in Average 1985 Dollars.
(Inthsarxls/xpsptas notd)
:
' .' ' '
T.-.985 '. ' 1984 . " 1983 .. ' . ' 1982 '
1981
Revenues"'.;. . '
- ; ' '..
' .
".-^As Reported^-.
'.' ; v.- ' :Z W.:06024 : $- 618.478 . $ .602,291 $ ,625.060 $ 637.230
-.^Adjusted forGenefal Inflation .-. :,"
."'l: $ 706,024, ' '.S -.640,545 '$ 650.329 .$ -696:647 $ 753.728'
Net tricome,(Lossj : - ' '-.'
s.. -' i, .* '
. -rrAs'FiBpbrti'1-.
' : . $(429,Q36)" $.-(45,066) ;$ '18.999 - $ . (26:i44) $ 52,370
' - -^-CurrentCosts' , . . '. Net'Assets at Year-End'.-
V--; v $(443.779) '. $ (63.434) ...' "* i'*."
$ '. 265" '$ .(46,107)
$ 39.232
i - ^ s . R p r t e d - : - .. :!'':$.'809,105.' ' :'$1.130.67i- $1.239.173. . $1,259.783 $1.124.'433
^ 'M ^ ri.t p s ts v ::;.>:;
,5:;. ; $1,375.850 ..'.$1.499,966 . $1.521,979. . $1.413.036
DiffrenceBetweri-Incrse in Specific Prices7".' .'
: and^ncrese Diie to General.Inlltion -' .
', $(26.0.559) .$ :.(90.978) ' $ .(82,620). $' (80:917)' $. (51.210)
Unrealized Gain .fromDecline-in.Purchasing'P.ower/
.L' : - ' -
.of Net Amounts Owed ;- . ; y : - ; ; . ..
13J493' , $. ,20.297 ' '$.'.17.825 $ 18.287. $ 35.518
Average Gorisumr-Price jpdex{1967 10) .; . :":322.27 ' ' .311.1 .
.298.4 -:
289.1
` 272.4
Mineral Reserves and Selected Operating Statistics (Unaudited)
The following table presents proved reserves and
the proved and probable reserves of Cyprus as of '
December 31.1981-1985 and selected operating
statistics forthe years then ended: Proved reserves
represent those reserves that, under presently
anticipated conditions, will be commercially
.
recoverable from known mineral deposits with a high degree of certainty. Proved and probable coat reserves include reserves that are less well definedthan proved reserves, but which have been indicated to exist on the basis of geological and engineering data. Reserve estimates were prepared
1985
1984
Coal
'
Proved and Probable Reserves
-
(Millions ol Tons) (1)
.
Production (Millions of Tons) .
Average sales Price (Dollars Per Ton)
' " . ' -
' . . '
.. -
.
662.4 9.8
$ 34.53
590.3 8.9
$ 37.07
M etals (2)(4)
.
Proved Ore Reserves . Copper (Millions of Tons)
Average Grad (Percent)
' - ... '.
417.0 .44
436.0.44
Molybdenum (Millions of Tons) '
.Average Grade (Percent).
Gold (Millions of Tons) .
.
Average Grade (Ounces Per Ton)'
' .' ' . ' '
;
15.4
.12
--
.
185.3 .1.1
.8 .07
Production . .
1. . ;
Copper (Millions ol Pounds)
'. . ' 1
Molybdenum (Millions of Pounds) . . ; . '
.
173.5 21.3
56.6 11.2
Gold (Thousands of Ounces) ' Silver (Thousands of Ounces)
'' ..
.
13.7 '625
40.6 215
Average.Market Price* (Dollars Per Pound) ' ' ' .
' Copper ' .
. '' Comex
.
Producer Cathode
(
'
. -:
' ' . . ' '. '.
$
.61
. $ . -67
$ .61 $ .67
Molybdenum
.:.-;, ' ;$ 3.25 . $ 3.56
Industrial M inerals (3K4)
. . ' ' . ."
Proved Resiryes. ' '
.. ' . - '
(Millionserf Tons).
'
. ...
:'__
Fine Ground Industrial Minerals ' " ; " \
i ; . ' 47.7
1Limestone -' '
'
'- 172.5
Production (Thousands ol Tons)
;. .
. Fine.Groiind Industrial Minerals ,
)'
1,109
-Lim estone.' .
: -3,501 .
Average Sates Price (Dollars Per Tori) '.. ' .'
Fine Ground Industrial Minerals. 'r.
. - $ 103.68
Um eeton: .' "
'''' . $ 580 '
47.7 176.0
1,087 3,723
$ 98.99 $ 6.04
` Market prices represent annual averages of pfjceg.aspublished.in M e ta ls W eek. '
' 1983
1982
5825
8.4 S 37.56
607.0 8.9
S 35.49
. 508.4 .47
193.1 .11 0.7. .05
171.8 3.1
22.8 504
. 528.5 .47
194.1 .11 9.6 .05
223.4 3.7 19.7 713
$ .72 . $' ' .77
$ 3.64 .
$ .66 ' $ .73
. $ 4.10
45.9 . . 180.0
" 45.4 183.0
893 s2,902
748 2.523
$ 99.73 ' $ 6.63
.$100.52 $ 7.08
1981
615.4 3.6
$36.77
554.2 .47
193.0 .11
10.2 .05
235.0 4.1
11.4 1,739
$ .79 $ .84 $ 6.40-
38.9 185.0
975 997
$93.20 $ 7.24
^ 1 ).C o fi]fe s e ^ e u n b u n ts 1 h c li^ .p d i 6 i^ ^ .^ l(:-%;>': : ' million tons at the Pima and Johnson mines were
reserves in' place as follows;: 272.8 miljion tons in , V eliminatedin 1984 since they were no longer
considered td be commercially recoverable.
.ini985:pipa}reservesin
Molybdenumreserves: at Thompson Creek were
Were rediiceid by222,7 million
' reduced by 163.3 millipn tons in the fourth quarter
2 tp'.the Financial Staterrrents./Undeyeidpj^
.. . '. of 1985 due to a change in minirig plans. See
properties adjacent.to the
t" Note 2 to theFinancial Statements.
; Remainirig.goldreserves atNorthumberland
' were sold in 1.98'5. ' . '
.of reserves'.
Vt 1
(3) Fine ground.indgstrial'minerats include talc, ; clay,-calcium carbonate and barite. Limestone
'(2) :Mtals';dafa:rfict th' followingsjgnifint
; reserve's'of-186-0-million tons were acquired in 1981.
charigesiin Operations during.the1.981-19j5.period; .
..i^l^r.rsery. aaditiohs.bt.the>B^
..
P iirttfs^pailijpn; ;'.
s-i w#/.0^in^^t^s%bnt^^i^^dd^ y : . ' : Tnin.waswhhri'dcwn'in ^1S85?See!!WMe.2toh;
(4) Metals and limestone reserve and production
data are stated,gross and include amounts applicable to fninqrity interests. Metal ore reserves
.exclude precious nietals and molybdenum producible as.by-products.. .
31 I FHMAN nniRi
..j/.\*1* ,} . '
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*- ` <
: . jb h n C )D u n can . .,-;. ;.Chairinan/ofthe FormerC a rm a n and fie f Executive.Officer of S t'Jo e ' `
Minerals Corporation
' ExecutiveiNrnintng. - ' .^m |rnsatini^:Benfits
." : : Committees-1.
;-'?r r. * ,k
/'*'/- fr*.
Kenneth J . B a rr , `President arid Chief ' Executive Officer
Executive and Nominating Committees
Age 59: Term Expires 1908
-, C alvin A X am p b efl. Jr.
, President arid Chief -
; Executive Officer of
Goodman Equipment: - '
Corporation .
'
.Audit Committee
.
;Age 51.-.TermExpires 1988
:.; Ja m e s 'J. Korlqv " 'i- ' ; Former yicQ Chairrnan of-
.Emerson Electric Com pany......
Audit-and-Executiyej.--: ' '
"' Committees - . :
. -,1" .
;. Ags|63'.,Term Expires'1.988
I FHMAN 00162
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*'
: -i
CYPRUS
Minerals Company
1987 ANNUAL REPORT
FH M A N fM-lfiS
Corporate Profile
Cyprus Minerals Company conducts its business through Cyprus Metals Company. Cyprus Coal Company, and Cyprus Industrial Minerals Company, and markets its products worldwide.
Cyprus Metals produces gold in Arizona and Australia, copper in Arizona and New Mexico, molybdenum in Arizona and Idaho, and specialty molybdenum products in New Jersey.
Cyprus Coal produces iow and medium . sulfur steam and metallurgical coal
at mines in Colorado. Kentucky. Pennsylvania, Utah and Wyoming.
Cyprus Industrial Minerals produces talc in Montana and Alabama, and ' calcium carbonate, kaolin, and barite in the southeastern United States. These minerals are used by the paper, paint, ceramics, plastics and cosmetics industries, arid are sold in 48 states and 62 countries.
Cover Photo At Colorado Yampa. Cyprus' coal mine in northwestern Colorado, reclaimed land lias been restored to its approximate original contour following surface mining activities. The slopes have been vegetated with grasses that
Cyprus Minerals' Goal Cyprus Minerals' goal is to be a premier mining and minerals company. Cyprus aims to profitably grow internally and through acquisitions to increase share holder value. Cyprus seeks to be a lowcost producer, a technologically supe rior mining and processing company, a reliable customer-oriented supplier, an effective marketer ofquality minerai products, and a safe and fair employer.
Annual Meeting April 20,1988 Wednesday 10:00 am (EDT) Irving Trust-- Main Floor 245 Park Avenue (Comer of Park & 46th) New York, New York
can withstand.semi-arid conditions and harsh winters. The coat from Ybmpa's surface operations has a high BTU and extremely low suttur content. Most of this coal is delivered to power plants in the Oenvermetropolitan area.
Table of Contents
Financial Highlights Letter to Shareholders Operations
Metals Gold Coal Industrial Minerals Environment/Safety Management's Discussion and Analysis Financial Information
1 2
4 6 8 10 12-13
.14 T7
The terms Cyprus, Company, we, our, and its used In this report may refer collectively to the parent Cyprus Minerals Company and its subsidiaries
and affiliates, or to one or more of them, depending upon the context.
This Annual Report was printed on paper containing three products from Cyprus Industrial Minerals Company. The paper was made from pulp in which Mistron Vapor talc was used as a proc essing aid. Atomite calcium carbonate pigments were used as paper filling. The paper coating contains
Ultramite calcium carbonate.
..... . ..... v ...........
NS0AQ Industrial Index
' $ r -V. '1, - :\ ,W 4 V 1'
^ . -,J '.&'. I FHMAN nmfifi
I FINANCIAL HIGHLIGHTS
(In thousands except as noted)
Revenues Segment Income (Loss)
Coal . Metals Industrial Minerals Asset Write-Down
Net Income (Loss) Earnings (Loss) Per Share Funds Provided by Operations Capital Expenditures
1987 $ 795,303
$ 30,225 31,895 2,949 --
$ 65,069
S 26,156
s 1.02
s 85,504 73,673
(For the Year)
Sales:
.
Coal (thousand kins)
Copper (million pounds)
Fine Ground Industrial Minerals (thousand tons)
1987
12,082 336 921
(At December 31).
Working Capital
.'
Total Assets
Long-Term Debt
Net Worth
Book Value Per Share
Current Assets/Current Liabilities
Debt/CapitaJjzation
Shares Outstanding
1987
$ 242,708 $1,147,627 $ 115,491 $ 849,598 .$ 32.92
3.5:1 12.0% 25,805 .
.
-
1986 $ 810.822
$ 40.682 15.848 5,520 --
$ 62.050
$ 21,125 $ .81 $ 79,630 42.872
1986
13.195 301 924
1986 $ 234,585 $1,106,263 $ 114.836 $ 816,765 $ 32.01
3.4:1 12.3% 25,516
1985 $ 706.024
$ 59.942 (33,335) 12.863
(675.657) $ (636.187)
$ (452.089) $ (17.23) $ 126,121 $ 51.376
1985
10.755 159 960
1985 $ 209,352 $1.126.408 $ 155.384 $ 809,105 $ 30.73
3.3:1 16.1" 26.328
f h m a n omfi7
CYPRUS SHAREHOLDERS:
Cyprus continued its earnings growth in 1987, in spite of the loss of profits from key coal contracts that added to earn ings in 1986. We earned $26.2 million or $1.02 per share in 1987, approxi mately 25 percent more thanin 1986.
Gold mining became a significant new activity during 1987. The Gidgee gold mine in Australia and our Copperstone mine in Arizona began production. Early in 1988 the Sheahan-Grants gold mine in Australia started production, and the Selwyn mine, also inAustralia, will begin gold production inMarch. In addition, we have approved the construction of the Moline mine in Australia, where production could begin by year-end.
We also continued to grow through seizing acquisition opportunities. In 1987 we bought the Shoshone coal mine in Wyoming, the Casa Grande copper mine in Arizona, the Pinos Altos copper mine in New Mexico, and Metec, a pro-
From left to right:
Kenneth J . Barr, President a id Chief Executive Officer
Jo h n C . Duncan Chairman of trie Board
-
.
ducer of specialty molybdenum products, located in New Jersey.
Expansion is continuing in 1988through
the acquisition of Foote Mineral
Company, a producer of lithium in
the U.S. and Chile. We are also
acquiring the Twin Buttes copper mine
in.southem Arizona, which will comple-
ment'the operations ofour nearby
Sierritacopper mine.
.
copper in 1988. The Twin Buttes mine should produce at least 25 million pounds of copper in 1988, afterthe .acquisition is completed.
Molybdenum demand strengthened in late 1987 and early 1988 due to improved conditions in the steel industry. Higher sales in 1988 would allow signifcant inventory reductions. Our primary molybdenum mine at Thompson Creek
Financial Results . Earnings of $26.2 million were based on revenues of $795.3 million. Our financial position remained strong, with working capital of $242.7 million and debt of 12 percent ofcapitalization. Total assets at the close of 1987 were $1.1 billion. Net worth was $849.6 million. Book value pershare was $32.92. The ratio of current assets to current liabilities was 3.5:1. Cyprus' 1987 profits from metals, coal, and Industrial minerals were $65.1 million.
is poised to increase production if required by continuing strong demand.
In February 1988 we acquired Newmont Mining Corporation's 82 percent interest in Foote Mineral Company, one of the world's major producers of lithium, used in aluminum smelting, greases, and ceramics, as-a metal in high per formance batteries, and as an alloying agent in aluminum. The production of this specialty metal will lessen our dependence on volatile commodity metals markets.
'
Metals .
-
Metals' profits doubled in 1987, reaching
$31.9 million. We sold 336 million
pounds of.copperand 26 million pounds
of molybdenum. The Bagdad copper
.mineis operating at full capacity and
Sierritas production is increasing to
take advantage of strong copper prices.
Shrinking supplies of copper caused
spot prices to increase from 60 cents
a pound in February toover $1.40 in
December 1987. Cyprus' participation
in this price increase was limited by
forward sales of large amount of '
second half production. Copper supply-
demand fundamentals appear sound,
and firm copper prices are expected
in 1988.
`
Gold The start-up of gold production in 1987 fromthe Gidgee mine and the Copperstone mine contributed sufficient income tohelp offset our precious metals exploration and development expenses. This production, as well as that from the Sheahan-Grants and Selwyn mines, should provide substantial earnings in 1988.
Continued exploration and development drilling is suggesting additional gold deposits in the vicinity of each of our operations. At Copperstone, drilling around and under the current open pit mining area has revealed higher grade ore that may be obtained through under ground mining. The addition of under
Wte expect our copper production to climb to approximately 400 million
ground reserves could significantly increase Copperstone's gold output.
pounds this year. New production of copperwill come from the two proper ties acquired in 1987 and one being acquired in 1988. Casa Grande, a large oxide copper mine in Arizona, should produce about 10 million pounds of low cost in situ leached copper in 1988. Pinos Altos, an underground mine in New Mexico, is expected to produce 1 approximately 3 to 5 million pounds of
The Moline gold mine, whichwill be built this year, is expected to produce more than 11,000 ounces a year for Cyprus. Gold production from operating gold
mines should increase to more than 130,000 ounces in 1989. In 1988 we will evaluate several promising precious metals prospects in Mexico and the South Pacific.
2
FHMAN 00168
Coa!
Coal had profits of $30.2 million in 1987, down from 1986 due to the loss of LTV coal contracts which contributed substantially to first half 1986 income. Late last year, we filed a claim for $1.07 billion against LTV Steel and its parent LTV Corporation, for damages from the loss of coal sales contracts. The claim is now subject to negotiation with LTV.
Western coal operations increased profits through higher sales volumes and improved productivity. Operations in the east suffered from depressed coal markets. At our Pennsylvania ' underground mine, where we are installing new mining equipment to reduce costs, new utilitycontracts replaced some of the sales lost by LTV's contract cancellation. .
In September we acquired the inactive Shoshone mine in Wyoming's coal-rich Hanna Basin. We have reactivated the mine and sold 250,000 tons of coal in the spot market. Recently, we reached an agreement with a midwest utility to sell about 1.3 million tons of coal a year for 14years.
In 1988 we expect coal markets to continue to be soft as a result of level demand, excess capacity, and pressure on spot markets. Therefore, foe profit ability of our operations depends upon long-term coal suppjy rontracts and
" continued cost reductions.
Industrial Minerals Industrial Minerals' earnings declined to $2.9 million in 1987 from$5.5 million in 1986, due tocontinued pressure from new producers eroding both our market share and prices. We produce approxi mately 130 different products from talc, calcium carbonate, and day for use primarily in the plastics, paper, paint, ceramics, cosmetics, pharmaceutical, automotive and construction industries. This highly competitive business requires high levels of technical service and quality assurance, as welt as a continuing emphasis on customer relations and product development.
To counter market erosion from new producers, we realigned our marketing and sales forces, reduced overhead, and are focusing on reducing operating costs and introducing new products to regain market share.
We are expanding the Alabama calcium carbonate facility toproduce engineered specialty mineral products. We are also expanding foe Ghent, Belgium, talc proc essing plant to supply growing demand in Europe and the United Kingdom.
In 1988 profitability should improve as a result of new marketing strategies, reduced operating costs, foe introduc tion of new products, and sale of low margin operations such as the Kentucky limestone quarry and barge operations.
Board of Directors
During 1987, we were saddened by the
deaths of two of ourdirectors, Frank
C. Osment, retired executive vice
president ofAmoco Corporation, and
Kenneth E Julin, retired president of
Cyprus Industrial Minerals Company.
Both were dose friends of Cyprus and
instrumental in building foe company
that exists today. We miss their vision
and counsel.
.
In December George S. Ansell, President ofthe Colorado School of
Mines, was elected to foe Board. As president of one offoe premier mining schools in the world, Dr. Ansell will provide knowledge on foe latest technological developments in mining and metallurgy, which will aid Cyprus in its efforts to reduce operating costs and improve competitiveness. We look forward to his contribution.
General Cyprus Minerals Company and a number of other mining companies have dramatically shown what can be done to cut costs tocompete worldwide. We have restructured, developed new attitudes, and committed capital to use the latest technology.
We were pleased in 1987 to see recog nition by foe Administration of the depressed condition of the U.S. molyb
denum industry by allowing the usual and customary tariff to be applied to moly imports. But we often are disap pointed to see the lack of recognition by all branches of government of the importance of maintaining a strong basic industry, including mining, in this country.
Much of the mining industry, despite great strides, still remains in a pre carious position with its future primarily dependent upon the health of U.S. basic industry.
We critically need recognition by govern ment and the people of this nation that basic industry is worth saving and that the entire country-- not just individual companies, industries or regions-- is competing in a world economy. Legis lation or trade agreements, that increase our costs or ignore ways that com peting countries assist their industries, should be adopted only after careful consideration of the impact on our basic industries and theircompetitive position in the world.
Summary Cyprus basic strategy of acquiring attractive mining properties, while improving current operations through cost reduction and marketing improve ments, remains viable.
We believe that focusing our efforts on "this strategy'in our core business " area-- low-cost mineral products for basic industry-- is the best means of increasing shareholdervalue. This remains our primary objective.
O 'V iWkOh
John C. Duncan
Chairman
:
Kenneth J. Barr President and Chief Executive Officer
3 I FHMAN 00169
r
Cyprus Metals Company's earnings doubled in 1987 because of increased copper prices and increased produc tion. In 1987 Metals had profits of $31.9 million, compared with $15.8 . million in 1986.
During 1987, copper prices rose to the highest levels in several years. The decision in early spring to sell forward a portion of second half production was made in order to shield the Com pany from an expected late-year price slump, but prevented us from taking full advantage of rising prices.
In June 1987 we acquired the Lakeshore copper property in Arizona and renamed it Casa Grande. Production from this oxide ore deposit, by means . of in situ leaching, is expected to reach
10 million pounds of low-cost copper this year. Roaster capacity at Casa Grande is 150,000 tons of copper concentrate annually. This year Casa Grande is expected to process about 40,000 tons of concentrates from Sierrita. By integrating the mine's leaching and roasting operations, Casa Grande is expected to be a low-cost copper producer and to reduce Sierrita concentrate treatment costs. Work will continue to develop in situ recovery of additional leachable copper from large deposits on the property.
In September we acquired the Pinos Altos mine near Silver City, New Mexico. In a joint venture with St. Cloud Mining Company, silica flux is now mined and sold to a local smelter. Cyprus expects to produce 3 to 5 million pounds of low-cost copper and some silver at Pinos Altos in 1988. We are also eval uating the gold potential ofthe mine.
We expect to acquire the Twin Buttes copper mine, located about four miles from the large Sierrita copper opera tions in southern Arizona. We plan to heap-leach oxide ore and produce lowcost copper at the mine. Twin Buttes' high grade sulfide ore will be trans ported to the Sierrita mill nearby. Twin Buttes will complement the activities at Sierrita, making each more cost efficient. Copper production from Twin Buttes in 1988 should exceed 25 million pounds.
The molybdenum market, soft during much of 1987, strengthened significantly toward the end of the year, allowing us to increase sales to record levels by aggressive marketing. The co-product . Sierrita mine and by-product Bagdad mine are producing molybdenum at
FHMAN nni7n
SALES: REVENUES: PROFIT: RESERVES:
EMPLOYEES:
336 million pounds (copper) S325.1 million
S31.9 million
Copper. 442.6 million tons or ore
Copper and Molybdenum, 325.7 million tons ol ore 1,730
near capacity. The primary mine, Thompson Creek, is operating at roughly twenty percent of capacity.-
Stronger markets in the United States and Europe allowed us to increase our posted producer'price for technical grade molybdenum oxide from$3.25 to $3.40 a pound this year. This new price level, plus lower moly costs resulting from capacity production and high copper prices at Bagdad and Sierrita, are expected to'result in earnings from molybdenum, while inventories will be reduced.
In March 1987 we acquired the specialty molybdenum business of Metec, Iqc. This acquisition has added high value materials to our product lines and increased sales volumes.
We have completed the acquisition of Newmont Mining's 82 percent interest in Foote.Mineral Company. We expect to acquire the remaining 18 percent of Foote in the second quarter of 1988 following approval by Foote's share holders. Foote produces lowcost lithium from salt brines recovered from wells located in Nevada and Chile. The acqui sition, in addition to providing earnings and cash flow in 1988, adds specialty materials that are less subject to com modity market cycles.
Core drilling in 1987 defined a high
grade beryllium deposit at the Sierra
Blanca, Texas, joint venture with Cabot
Corporation. Beryllium is a specialty
metal used in the electronics and space
industries. Feasibility studies indicate
that this deposit could be a low-cost
beryllium producer. We are investigating
markets before proceeding to the mine
development stage.
.
Outlook for 1988 We believe our growth in copper and in specialty metals will continue in 1988, as will sales of molybdenum, bringing further earnings improvement. Cyprus Metals is the fastest growing segment of our business at this time and is well-positioned to capitalize on the current strength of metals markets. We will continue to pursue acquisition opportunities that promise earnings and cash flow growth for Cyprus,
The Cyprus Bagdad copper mine, located near Bagdad in western Arizona, is expected to produce approximately 180 million pounds of copper this year, part of Cyprus' planned production of 400 million pounds.
FHMAN nnl71
During 1987; Cyprus Gold achieved its primary objective of developing its most advanced gold prospects and pro ducing gold at cash costs of about $200 an ounce.
The Gidgee mine in Western Australia began production last April. Cyprus' share of Gidgee's gold production is expected to be about 10,000 ounces a year over the next five years. Cash costs are estimated at $220 an ounce. .
In November the first gold was poured at the Copperstone mine in Arizona. The open pit mine is expected to produce 60,000 ounces of gold a year over the next seven years. Cash costs are expected to average $180 an ounce. ' Exploration is underway to determine the extent of a higher grade under
ground deposit at Copperstone. The mining of this deposit could add signifi cantly to Cyprus' gold production.
In early January the Sheahan-Grants gold mine, also in Australia, began production and is expected to produce 7.000 ounces a year for Cyprus. Cash costs of $175 an ounce are estimated.
Production is planned to begin during the first quarter of 1988 at the Selwyn mine, another Australian property, which is expected to produce more than 35.000 ounces of gold a year for Cyprus. Cash costs, Including credit for by product copper, are estimated at $150 an ounce. Wte recently approved con struction of the Moline mine in Australia. The mine Is expected to provide Cyprus with more than 11,000 ounces a year, when production begins in December 1988.
The Golden Cross property in New Zealand is currently in the minepermitting stage, with production planned by late 1990. The mine is expected to produce more than 65,000 ounces of gold a year for Cyprus.
Gold properties in the advanced exploration stage include Carlton, German Well, Mount McClure and Forrestania in Australia; Karangahake in New Zealand; and Gold Ridge in the Solomon Islands. Several joint venture precious metals prospects are also being pursued in Mexico.
Gold exploration is underway on approx imately 60 prospects in nine countries, including the United States, Mexico, Australia, New Zealand, Canada, , Ecuador, Papua New Guinea, French Guiana and the Solomon Islands.
F H M A N (10172
Outlook for 1988 Our gold production was marginally profitable in 1987 after exploration and other expenses, and it is expected to contribute substantially toearnings in 1988, as planned gold production increases to 110,000 ounces.
The growing output of our gold oper ations inthe U.S. and the South Pacific is one of the more important developments since Cyprus became an independentcompany in 1985. '
Cyprus Gold Properties-- 1988
Estimated
Cyprus Cyprus
Orobody
Recoverable
%
Net Estimated Monogerf identified
0-/Grade Ownership Ounces Mine d ie Operator By Cyprus
Mines In Operation
Gidgea {Australia} Copporstone (U.S.A.) Shear,an-Grams (Australia)
193.000(0.090 446.000/0.083 110.0DO/0.080
26.5
51.000
100.0 446.000
25.0 28.000
5 years 7 years
4years
Cyprus Cyprus Other
Yds Yos
Yes
1980 "Startup s'
Selwyn (Australia)-- March Moline (Ausbalia)---Dec.
5SO.OOOro.131 i9o.oooro.o9i
37.5 25.0
218.000 6 years 47.000 4 years
Cyprus Cyprus
Yes Yfes
1989 " Possibles"
'
Cooperatone Underground (U S A .)
Carlton Gandy's Hill'(Australia)
Fones'.ahia (Australia)
- 100.0 - 50.0 - 22.5
- - Cyprus - - Cyprus - - Oihor
Yes Yes No
1990-1991 Futur Production Golden Cross (New Zealand)
840.000/0.167 80.0 605.000 9 years Cyprus
Yes
Promising Prospects
German Well (Australia) Ml. McClure (Australia) Gold Ridge (Solomon Islands)
Karangahake (New Zealand)
- 25.5
-
- Cyprus
Yes
-- 25.5
--
- Cyprus
Yes
- 40.0
-
- Cyprus
Ybs
- Up to 52%
-
- Cyprus
No
Cyprus' Copperstone gold mine, located near Quartzsite. in western Arizona, is expected to produce 60.000 ounces of gold this year, its first full year of production.
"V O SS
mm
I f h m a n n n i7 3
Cyprus Coal earned $30.2 million in 1987, down almost $10.5 million from 1986 when we enjoyed a half-year's earnings from contract sales to LTV Steel.
LTV filed for reorganization under Chapter 11 of the U S. Bankruptcy Code in July 1986, and Cyprus lost two profitable, long-term contracts. Last November we filed a claim against LTV for more than $1 billion for lost future profits under the two contracts.
The Knox Creek mine in Virginia, which could not compete in today's spot coal market after loss of the LTV contract, was sold by Cyprus early in 1987. This sale eliminated approximately $30 million of mine-related debt.
The Emerald mine in Pennsylvania suffered substantial reductions in
production and earnings in 1986as a result of its LTV contract cancellation. But 1987 was a year of recoveryfor the mine as it reduced costs and replaced lost tonnage mainly with new sales to utilities in the northeast and midwest. These sales will restore Emerald's annual production to about 1.7 million tons of coal in 1988.
A second longwall mining machine is expected to begin operation at Emerald in earty 1989, This equipment will enable Emerald to significantly reduce costs and provide customers with a greater variety of coal qualities. The recent settlement of its United Mine Workers' contract ensures a stable labor situation for five years, well into the 1990's.
In 1987 our Kentucky operations encountered higher than expected unit costs caused by lower plant yield, lower
productivity, and higher equipment maintenance expense. Despite these disappointments and depressed coal markets, our Kentucky operations were profitable in 1987.
We are restructuring Kentucky coal operations in 1988to increase productivity and reduce costs. Organizational improvements, improved materials management, and capital projects, such as the $5 million coal preparation plant that went into service in 1987 at Cyprus Straight Creek, should contribute to improved results well into the 1990's.
In western Colorado the Empire mine has completed access to a 10-footthick coal seam that underlies the present mine, thus providing a long-term low
F H M A N (1(1174
I 1
SALES. R EV EN U ES: PR O FIT : R ESEH V ES: EM PLOYEES:
T 2.1 million tons
$348.6 million
$30.2 million
B24.1 million tons
2.033
-
cost reserve for its customers. The Yampa mine '^continuing to produce coal from its rapidly depleting low-cost reserves, but the adjacent Twentymile mine is poised to rapidly expand the. production of low-cost, low sulfur coal. The Colorado mines are well-positioned for future growth. `
At the Plateau mine in Utah, high pro ductivity and low costs contributed to excellent earnings in 1987. Cyprus Plateau is one of the few western mines that exports coal to Asia. We expect to ship approximately 400,000 tons of
steam coal toTaiwan in 19881
The recently acquired Shoshone
underground coal mine near Hannati
Wyoming, contains over 65 million tons
of the highest quality low sulfur.coal in
the west. - .
'` .
Customer interest has been high, and to datewe have produced 250,000 tons of coal for industrial and utility customers. VVfealso recently reached an agree ment with'a midwestem utility to Supply approximately 1.3 million tons of coal a year for 14years. Cyprus Shoshone has one of the largest, most productive longwall mining systems in'the United .Stales.The minecan beexpanded to3 million tons a year, as demand for this high quality coal increases.
Outlook for 1988 Cyprus Coal .earnings for 1988 will decline from 1987 levels due to contract price reduction's in Colorado arid to higher costs in Utah due to develop ment of a new minirig area at Plateau. Offsetting this to some degree are
improvements expected in Kentucky and Pennsylvania. We are continuing to reduce costs and aggressively pursue new markets, as well as acquisitions, to return profits to former levels.
Current markets are depressed but we believe Cyprus Coal will continue to produce earnings and cash flow from its long-term contracts. V\fehave excel lent coal properties throughout the . United States, staffed with quality mining people and superior physical assets. We expect significant growth in the 1990 s, when coal markets should improve.
Cyprus Mountain Coals' mines, located near Hazard in eastern Kentucky, are expected to produce 3.5 million tons of steam coal this year -using the mountain top removal method, which employs the large dragline in thecenterol the picture.
I F H M A N 0(1175
MINERALS
We reorganized the Industrial Minerals Company in 1987 to improve profit ability. Although overhead costs were reduced, 1987 profits of $2.9 million were down from$5.5 million in 1986. Furlher organizational and operations improvements are being implemented to enhance performance.
Cyprus sells talc for use in cosmetics, pitch control in paper making, paint, plastics and a host of other uses. Talc earnings were impacted in 1987 by intense competition, affecting market share and margins. Critical to improve
ment of talc results is cost reduction. A major step was the installation in 1987of a mechanical talc sorter at the Yellowstone Mine. This newequipment, invented by Cyprus employees, will cut talc processing costs by eliminating hand sorting. These lower costs provide a solid-base for our new aggressive market initiatives in the paper, plastics and paint markets.
Cyprus' Beaverhead underground talc mine in Montana began production in the fall of 1987 and production is expected to begin shortly at the Alpine talc mine in Alabama. High quality talc from these new mines will allow us to improve service tocustomers in specialty markets, such as cosmetics and pharmaceuticals.
International sales and earnings continue to grow. We are expanding our Ghent, Belgium, talc processing facility to process more talc from Australia, Spain and the United States to meet increased demand from British and European customers.
Facilities atSylacauga, Alabama, and at Cartersville, Georgia, produce specialty calcium carbonate products for use in paper processing, caulking materials, paint and plastics. Sales continued strong in 1987 but margins were hurt by intense competition due to industry overcapacity.
I
10 I FHMAN nni7fi
lir '
SA LES; R EV EN U ES; PR O FIT : RESERVES:
EM PLOYEES:
921.000 tons
$121.6 million
$2.9 million
Fine ground industrial minerals, 57.7 million tons ol ore
1,082
An engineered products facility is being built at Sylacauga to allow us to produce specialty products tailor-made for use by our customers in making plastic automotive panels and grills, large and small appliances, construction materials, packaging and coated papers.
New 1988 sales of calcium carbonate are planned to a major producer of plastic parts for a new generation of American-made passenger vans and to a large manufacturer of plastic grocery bags.
Cyprus' barite plant in Georgia is running at capacity. Sales of our high purity barite, which is used in plastics, .
paint and rubber, remain strong. Bottlenecks at this facility are being eliminated to increase output.
_
Clay operations in Tennessee, Georgia, and South Carolina supply the fiberglass,.paper and rubber industries. Customers served by our clay products face flat or declining markets due to imports and low growth.
To improve earnings, we are selling our
limestone and barge businesses, which have been unprofitable and the source of unexpected costs over the last several years.'-In 1987we'sold a Nevada diatomaceous earth facility and our half interest in a'\fermont calcium carbonate business where growth prospects , were limited.
Outlook for 1988 With the disposal of some unprofitable operations, reduced costs, expansion and aggressive marketing, earnings improvements, especially in talc and calcium carbonate, are expected n 1988.
Wte will concentrate on engineered talc and calcium carbonate specialty products, which have historically pro vided.us with the greatest profitability and growth.
We will also seek to grow in industrial minerals through acquisitions, particu larly in talc.
The Cyprus Yellowstone talc mine and the new Beaverhead underground talc mine, both located near EnniS, Montana, provide high purity cosmelic grade talc tor application in the cosmetic, pharmaceutical, paper, paint and plaSljcs industries.'
Ht,-*
tt FHMAN nni77
Cyprus recognizes the need for responsible programs to protect the environment. Minimization of mining impacts on the environment to meet regulatory standards and to win the ' acceptance ofsurrounding com munities is important. If this is not done, operations and costs will be adversely affected.
The United States Office of Surface Mining usually requires mined land reclamation to recreate the "approximale original contour" of the pre-mining topography. Butin southeastern
At Cyprus Mountain Coals, located near Hazard. Kentucky, valuable flat land is created in the mountainous areas ofeastern Kentucky during the mining process, and revegetated with lespedeza. a soil improving legume.
Kentucky, where Cyprus surface-mines coal, the lack of level land suitable for industries, housing, and special wildlife habitats makes alternate reclamation plans desirable.
In 1987 the University of Kentucky and Cyprus Coal Company initiated research aimed at integrating mining, reclama tion. and long-term,land development to achieve the .highest and best use of Cyprus Coal Company's mined land near Hazard. Kentucky. Cyprus is creating scarce flat land through mining.
Cyprus Empire coal mine in northwest Colorado received the Colorado Mining Association's Mined Land Reclamation Award for numerous environmental achievements in 1987. This award is given primarily for timely permitting and completion of reclamation activities.
Environmental assessments and the permitting processes for new gold mining projects were a high priority in 1987. An environmental impact study completed in 1987for the Golden Cross prospect in New Zealand should cut by a year the permit-processing time for this gold property.
Environmental evaluation of liabilities associated with current activities and acquisitions is critical. Complying with regulatory requirements, correcting historic or current operating practices, disposing of hazardous materials and handling any potential long-term liabilities are important elements of successful operations.
12
I FHMAM nnl7R
-
[ ) Cyprus plans to continue to be a low-
technician who has worked 25 years
Our Industrial Minerals' talc operations,
cost safe producer. Safety, morale and without a lost-time accident!
with over 230 employees at seven
productivity are inseparable in achieving
iow operating costs. Providing safe
working conditions not only reflects
concern for the people who are
'
essential to our success, but also
represents good business.
At the Cyprus Thompson Creek
,
molybdenum mine in central Idaho, our
employees are continuing a record of
no lost-time injury accidents since
September of 1986. This record of
over 500 days is especially notable
since many Thompson Creekemployees
have undertaken new assignments
The preparation plant and surface crews at Cyprus Emerald coal mine in western Pennsylvania have worked more than 450 days without a lost-time injury accident. They aim to surpass their previous record of 601 days.
The 31 member surface crew at Cyprus Plateau coal mine in central Utah extended its no lost-time injury work days to 1,323. During this record fiveyear period, this crew safely negotiated temporary hazards during construction of a $17 million unit train loadout facility.
facilities in four states, had only three lost-time injury accidents in 1987. Record Jost-fime injury-free days worked include the South Plainfield, New Jersey mill-- 4 years; the Alpine, Alabama mill-- 4 years; the Grand Island, Nebraska mill--2Vayears; the Three Forks, Montana mill-- 3 years; the Alder mine, Montana--6 years; and the Beaver head mine, Montana-- 1Vz years.
Cyprus is committed to high standards of safety in job performance and facilities maintenance. The safety records listed above attest to our employees' contri
within the mine or mill as required by
In 1987 Cyprus Industrial Minerals'
butions to Cyprus' goal of being the
the innovative mine plan developed to calcium carbonate, barite and kaolin
"Safest Low-Cost Producer."
match production to sales.
operations in Georgia received safety
In 1987 we recognized an individual safety record achieved by Metals employee, Ray Marquez, a crusher
awards from The Mine Health and Safety Administration and.the Georgia Mining Association forworking a full year without a lost-lime accident.
Cyprus Thompson Creek molybdenum mine and mil! employees have not suffered a lost time accident since September 1986.
13 I F H M A N (1(1179
M A N A G E M E N TS DISCUSSIO N AND ANALYSIS OF RESULTS OF OPERATIONS AND FIN A N C IA L C O NDITIO N
Results of Operations for the Three Years Ended December 31,1987
Cyprus had net earnings of $26.2 million in t987 compared with earnings of $21.1 million in 1986 and losses of $19.6 million in 1985, excluding a $432.5 million assetwrite-down taken in the fourth quarter 1985. This write-down is more fully discussed in Note 9 to die Financial Statements. Profits from Cyprus' three major business segments were $65.1 million in 1987 compared.with $62.1 million in 1986 and $39.5 million in 1985, excluding the write-down. These are discussed in the segment presentations which follow.
Corporate expenses were $32.2, $32.8 and $54.2 million in 1987,1986 and 1985, respectively. Expenses in 1987 included a $2.5 million insurance loss on a copper shipment that sank enroute to Japan late in die year. Excluding this charge, expenses decreased $3.1 million because of lower minority interest charges and lower net interestexpense. 1986 expenses were lower than 1985 due to a reduction in corporate staff expenses and overhead, and reduced net interest expense. In addition, 1985expenses included a loss of $11.6million on the sale of notes receivable obtained in the Cyprus Mines Corporation acquisition in 1979.
Cyprus? summarized financial results for die past three.years follow:
(In thousands) .
:.
Revenues :
Coal .
. .... .
Metals .
.
Industrial Minerals '
'
..
Segment Income (Loss) ' Coql Metals -
Industrial Minerals ' " Asset Write-Down
. .
;.
. .
.:
.. - '
.
;
Corporate and Other.
'.
Income Tax (Prevision) Credit . '
Net Income (Lose):: .V.' '; ' V . - . ' .:
.
1987
$348,586 325,111 121,606
$795,303
1986
$436,035 250,226 124,561
$810,822
$ 30,225 31,895 2,949
65,069
(32,210) (6,703)
$ 26,156
$ 40,682 15,848
` 5,520
62,050
(32,763) (8.162)
$ 21,125
1985
$ 394,019 182,844 129,161
$ 706,024
$ 59,942 (33,335) 12,863
(675,657) (636,187)
(54,162) 238,260 $(452,089)
A discussion pf the resufts of operatioris ofCyprus' principal
industry.segments foBows.-Thistfiscussion should be'read
in (njunctn.^ith!he'iriformtin by;industrysegrrierif
present^ in'Nbte>1p'tthe:Rnant^.S!fe'tiTi'ents and die ,
sppjm r^jr^it^iiohjr)''m ineraireserves.and.slicted
operating statistics on page 27
"
Coal
^- """ . ' .v \ .
Coal sgment income of ^p:2mil|jn in 197.rprsnts.a
^0.5million
m[lionrepresent sin ^7:4:mri)i6rf declin from .986' The
loss of tong-lrm.supply.jCqritract.wjtfi LTV Steel Gpmpny
' inc.'wasth&rnpstsigriifibaijt f^r.ai^untng.fof- fjtes'e .'.
. u^erChapTer.11
. o f 7^1986/1qt;*'i
. pctQber;J98$;,die;b S h j^ p tc y ^
LTV to reject
Wriiractswith .
Since the bankruptcy filing, Cyprus has been shipping
reduced volumes ofcoal to LTV at prices consistent with
current metallurgical coal spot market prices, which are
significantly less than piltres under the two long-term
contracts. Theloss of die contracts was responsible for
a decrease in coal profits of approximately $40 million in
1987 and approximately $24 million in the second half of
1986..The Knox Creek mine was sold in March 1987 at no
gainor loss to Cyprus.
The 1986 results include reserv, of $13.3 million
established ori receivables of $16.6 million due from LTV.
Cyprus' 1987 earnings include $2.1 million for partial .
collection of those receivables. Cyprus was also allowed '
to collect$20 million from an escrow account upon LTV's
rejection of the contracts in 1986, but these funds were
accounted fof as a reduction .in the Company's investment
in.the.Emerald mine and did nothave an impact on
1986 profits. `
'.. '
14..
... - .. * `m j ' ' v / " . . '
-'*? f . i ........... *
--I" '' ' J '
i
-.y .
I FUM AN nn18n
The decrease in 1987 profits at Cyprus' eastern coal mines caused by loss of the LTV contracts was somewhat offset by higher productivity and lower costs at the Emerald mine in Pennsylvania. Despite decreasing realizations in the highly competitive western coal market, Cyprus' western coal operations showed improved results overall in 1987 because of higher saies volumes and increased productivity resulting in lowercosts. An exception was the Yampa
mine in Colorado, where lower realizations, lower volumes and higher costs combined to reduce profits. Sales realiza tions for a major coal supply contrast at the western mines will decrease in 1988, reducing revenues byabout$10million.
Full year 1986coal profits of $40.7 million were $1.9.2
million lower than 1985. The unfavorable impact on 1986
coal profits which resulted from the LTV.bankruptcy was
somewhat offset by improved profits at the Company's
western mines and by higher profits at the Company's
Kentucky mines. These improvements reflected the first
full year of operations for some of the western mines
acquired in late 1985 and tower costs at the Company's
; westernjnines and atMountain Coals' operations.in
Kentucky. In addition, a workforce-reduction ai Emerald
and several.other Cyprus coai mines resulted in a favor
able adjustment of $5 million for long-term employee
liabilities; principally black lung, which was included in 1986
fourth quarter profite. 1986coal revenues increased $42.0
million, as the full year revenues from the 1985 coal acqui
sitions more'than,offset foeloss of.revenues from the two
cancelled LTVcoaj contracts and-lower prices at the. .
Kentucky operations due to indices adjustments for lower
; dieseifdel costs. .
. ' ' '
.
InNdvmbr 1987 Cyprus filed a $1.07 billion claim against LTV Steel and The LTV Corporation fordamages,due to lost profits from'foe.rejected contracts and for.Unpaid Veceiy. abjes. This.daim will be subject to review and approval by the bankruptcy court, and Cyprus is unable to predict the
: timing or aipount of foe final settlement:" ` . : V..` ...
: Metals/; ..V .;: . t
.fietais.ojtettiohs'recorded profits gf $31:.9-miiliqnin;l987
on'revenues of $325.1 million,"ramp.ared'wifo 1 986profits ,
of $15.8 millionon reveniies of $250.2 miltibn. Higher
copper saies viums and realizations.largely;account for
foe increasein^ryrfoes and noomVlncrete'^bpper.
.;saies voium'esrefiect foe fujl-er.impactofthe Sierrite
eqppgr.and'mlybdenum^rfoinejyVfTtdhwasoquifd pni
M rch'3y.i96:]riaddition;pr^
jj\.-.t;1987 was incresdin response to improved .market : '
^^v<:oe|!^fip.nsf^cpppef.r ' ,-
."'V ' \ r
: ....
' ; Tight worldwide supplies of copper.drove tbeNew York ' iffy.-*Co mmodjty;Exchange-OComex") spqt price from-60c.per m porid:ttli beginning of-1987 to$1'.'46.at'foe'endof the
ar..:Mosfof this increase"occurred in'fosfchd half, '- \ -wii|Y^b.(^i^xjfoper pric.ayeraged9lC,'.mp('^ed
with a ^ awrag for the first hajtof 1987,'arid a 62C--" I1
average for 1986. Cyprus, however, did not benefit fully from the increased market prices due to a copper hedging program. Early in 1987, copper forward sales were made for more than half of Cyprus' sales for the last six months of 1987. Part of 1988copper production has also been sold forward under this program.
Metals income in 1987 also included gains, before minority interest and taxes, of $3.2 million from the sale of surplus property in Arizona in the third quarter compared with a similar gain of $11.9 million, before minority interest and taxes, in foe third quarter of 1986.
Cyprus' gold operations recorded a smalt profit in 1987, compared with a loss in 1986. In 1987 two gold properties, foe Gidgee mine in Australia and the Copperstone mine in Arizona, were placed in operation and produced 10,800 ounces of gold. Profits from these mines, the impact of higher gold prices on existing royalty income, and lower exploration expenses account for most of the improvement. Cyprus expects to continue its gold exploration efforts and begin production from three additional properties in 1988.
In late 1986 Cyprus began a feasibility study of foe Sierra Blanca beryllium deposit located in west Texas. The 1987 results included expenses related to this project. Cyprus expects to decide in 1988whether to exercise its option to purchase the entire prospect and begin development.
1986 Metals profits of$15.8 million represented an improve ment of $49.1 million over 1985.1986 revenues of.$250.2 millionwere $67.4 million higher than 1985. The acquisition of the Sierrita mine in 1986 contributed both to increased eamings and increased revenues. Metals 1986 results also benefited from lower depreciation as a result of foe write downs taken in 1985.1985 included gains of $8.1 million from foe sale of the Pima ore body and the Mungana gold property and a loss of $6.9 million for foe operation and sale of foe Northumberland gold property.
IndustrialMinerals
Industrial Minerals segment income of $2.9 million in 1987 represents a decrease of $2.6 million compared with 1986, with a corresponding decrease of $3.0 million in revenues to $121.6 million.
Earnings from Cyprus'fine-ground minerals declined from 1986 and reflect continued intense competition in most domestic markets. Domestic talc operations account for foe largest share of the decline due to a combination of higher costs, lower volumes and lower realizations. Calcium carbonate and barite profits also declined because of lower realizations and higher costs. This has been offset in part by higher sales volumes and higher realizations on European" talc sales.
The 1986 results reflected expenses of $1.1 million asso ciated with foe reorganization of Industrial Minerals, including costs of relocation and workforce reduction, and provisions totaling about $3.0 million for several unusual items, including litigation involving a 1982 barge accident and the writedown of certain inventories."
15 F U M A N (10181
Full year 1986 revenues decreased from 1985 by $4.6 million and profits decreased by $7.3 million to $5.5 million. The variance was attributable to increased competition which resulted in lower volumes and margins in most of Industrial Minerals' product lines and tothe loss of a major limestone customer.
Liquidity and Capital Resources
1
At December31,1987 Cyprus' net working capital was $242.7 million of which $8.4 million was cash and equiva lents, the ratio of current assets to current liabilities was 3.5 to 1 and debtas a percentage of total-capitalization was
12.0 percent. Comparable items at December 31,1986 were: workingcapital, $234.6 million; cash and equivalents, $60.2 million; current ratio, 3.4 to 1; and debt to capital ization, 12.3 percent.
in May 1987Cyprus signed a new agreement for a revolving credit facility with a group of banks under which the Company can borrow up to $150 million through April 1991, with toe available amount declining thereafter in four equal .annual amounts, and all loans maturing in May 1994. This new facility replaced a $125 mi|lion.fadlity. At December 31, 1987.the entire amount of $150 million was available.
During the first quarter of 1986, Cyprus completed the acquisition of the Sienita copper and molybdenum mine complex and the Mineral Park property in Arizona. Cyprus
arranged long-term non-recourse financing related to this
acquisition which allows Cyprus to borrow up to$40 million based upon and secured bytoe receivables and inventories of Sierrita. No such borrowings have been made to date.
In December 1987Cyprus agreed in principle to aoquire Foote Mineral Company for approximately $90 million and the assumption of certain debt obligations. In February 1988 Cyprus acquired Newrriont Mining Corporation's 82 percent.interest in Foote and expects to complete the acquisition during the second quarter of 1988. The acquisition is being financed by a combination of cash and borrowing under Cyprus? credit facilities.
Cyprus'capital expenditures in 1987 were $73.7 million. Capital expenditures in 1988 are expected to be at approximately the same level. The Company expects to generate sufficient funds internally to meet its capital expenditures and to fund operating needs.
Net funds provided by operations were $9.0 million in 1987 compared with $63.5 million in 1986. The decrease reflected the absence of collection of the $20 million escrow account in connection with the LTV bankruptcy and higher capital and acquisition spending. In 1987, working capital increased by $8.1 million. Cash and equivalents decreased by $51.9 million principally due to an increase of $60.0 million in non-cash working capital. Inventories increased by $32.7 million, reflecting an increase in copper and molybdenum inventories, offset partly by a reduction in materials and supplies inventories. In addition, accounts and notes receivable increased by $24.5 million from 1986 largely due to higher copper realizations and sales volumes in the 1987fourth quarter.
In December 1987the Financial Accounting Standards Board released Statement of Financial Accounting Standards No. 96, Accounting forincome Taxes. Cyprus has not yet decided whether it will adopt the new rules in 1988 or 1989 and is unable to estimate the impact of this change.
R ep o rt o f In dependent A ccountants
Ip the .Board of Directors and Shareholders of
Cyprus Minerals Company
V1.
In our opinion; the accompanying consolidated statement of financial position and the related consolidated statements of.operatiqns. of changes in financial position and of shareholders'equity present fairly toe financial position of Cyprus Minerals Company and its subsidiaries d t . December 31,1987 and 1986 and toe results of their 'operations and the changes in their financial position tor each o f the three years in the period.ended becember31.
1987, in conformity with generally accepted accounting principles consistently applied. Our examinations of these statements were made in accordance with generally accepted auditing standards and accordingly included such tests of the accounting records and such other auditing procedures as we considered necessary in the circumstances.
Denver, Colorado February 19,1988
16; I F U M A N (10182
Cyprus Minerais Company and Subsidiaries
-
CONSOLIDATED STATEMENT OF OPERATIONS
(In thousands except per share data)
Revenues
Costs and Expenses Cost of Sales and Operating Expenses
Taxes Other than Income
Selling and Administrative Expenses..............
Depreciation, Depletion and Amortization _____
Exploration Expenses
:
Asset Write-Down (Note9) Corporate Overhead and Other Total Costs and Expenses
. .'
..
Other Income (Expense) Interest Income
.,
Interest Expense .
.
Income (Loss) Before Income;Taxes , ; .
-Income.Tax.Provision (Credit) (Notes 4 and 9) . .
Net Income (Loss) Before Adjustment .
Adjustment (Note 1) Adjusted Net Loss
.
,
' ..
1987 $ 795,303
582,535 47/719
___________ 36,965 54,345
............ 8,670 --
23,491 753,725
. 2,349 (11,068) 32,859 6,703
$ 26,156
Earnings (Loss) Per Share (Note 1) .
-
$ 1.02
Average Common Shares Outstanding The accompanying notes are an integral part f these statements.
. 25,697
1986 $ 810.822
586,649 52,765 46,227 55,516 7,615
--
21.144 769,916
.
4,475 (16,094) 29,287 . 8,162 $ 21,125
1905 $ 706,024
499,659 42,895 27,558 88,646 7,796
675,657 35,117
1,377,328
1,469 (20,514) (690,349) (261,313) $ (429,036) (23,053) $ (452,089)
$ .81 26,027
$ (17.23) 26,243
f h m a n n n is s
Cyprus MineralsjCompany and Subsidiaries
CONSOLIDATED STATEMENT OF FINANCIAL POSITION
At December 31 (in thousands except share amounts)
Assets
Current Assets Cash and Equivalents
'
Accounts and Notes Receivable-- Net
Inventories
Prepaid Expenses
Total Current Assets.
.
Properties-- At Cost, Less Accumulated Depreciation^ Depletion, Amortization
and Write-Downs of $1,117,873 at December 31,1987 and $1,077,802 at December 31,1986
Investments and Other Assets Total Assets
.
1987 ?
$ 8,367 112,022 209,378 11,810 341,577
777,236 28,814
$1,147,627
1986
$ 60,246 87,508 176,709 9,590
334,053
741,779 30,431
$1,106,263
" ' . Liabilities and Shareholders' Equity
Current Liabilities
.
Current Pbriion of Long-Term Debt
.
. '
. $ 937
$ 2,330
Accounts Payable
48,558
50,635
Accrued Liabilities .
. ..
39,467
32,357
Taxes Payable
..
.
9,907
14,146
Total Current Liabilities
.
: 98,869
99,468
Noncurrent Liabilities and Deferred Credits
Long-Term.Debt .
.
115,491
114,836
Deferred Income Taxes
28,780
24,424
Other
,
.: .
54,889 .
50,770
Commitments and Contingent Liabilities (Notes 8 and 11). l
'
' . Total No'ncurrent Liabilities and Deferred Credits
. .'
.*
199,160
190,030
Shareholders-Equity'' Preferred Stock, $1 Par Value . ..Airthorized--,10,000,000 Shares ''.issued-- None, . Common Stock, Without Par Value Authorized-- 50,000,000 Shares
Issued 26,-353,020 Shares'
.. ' .
.
. ..
-.
'
.
..
.
. '. ..
.
'
498
498
F^aicj-In Surplus
.'
'
...
...
. J,436,748 ......
1,436,454
!.AccumulatedDeficit . .
; (577,632) . "
(603,474).
Foreigri Currency Translation Adjustment
"... . . . .
153
' 0,189)
Less Treasury Stock-- 547j687 Shares at Cost
':
859,767 (10,169)
' 832,289 (15,524)
v.,Total;Shareholders' Equity . .
.;
, / . . - .849,598 .
816,765
. ;-;Tdtal_Ljabilities and Shareholders' Equity
. $1,147,627 ..
$1,106,263
`^ e accompanying notes are an integral part of these statements. ' . .'..i
0 : I F H M A N 0(1184
Cyprus Minerals Company and Subsid iaries
---------- ..
CONSOLIDATED STATEMENT OF CHANGES IN FINANCIAL POSITION
(in thousands)
.
:
Funds Provided by Operations Net Income (Loss)
.
Depreciation, Depletion and Amortization
Deferred Income Taxes
.
Asset Write-Down
. Funds Provided by Operations
Funds Required for Operations Capital Expenditures
Proceeds from Sale/Leaseback .
Collection of LTV Escrow Account
Net Book Value of Property Dispositions
Businesses Acquired
.
Other-- Net .
..
. Funds Required for Operations : . .
Net Funds Provided by Operations .
.. '
Financing Activities Reductions of Long-Term Debt
..
'
.. . .
Purchase of Common Stock
Net Amounts'Received from Amoco
'
Additions to Long-Term Debt -
->
. Net Financing Activities
'
Increase in W orkingCapital
. '
1987
1986
$ 26,156 54,992 4/356 -- B5,504
$ 21,125 56,089 2,416 -- 79,630
73,673 --
'-- (10,993)
8,438 5,338 76,456 9,048
.
42,872 --
(20,000) (7,601) 154 754 16,179 63,451
. (925) -- --
' -- (925)
$ 8,123
(19,171) (19,047)
'. -- . --
(38,218) $ 25,233
Changes in Components of Working Capita 1 Cash and quivalents.......... . . . . . . .
.....
Accounts.and Notes.Redeivgble^Net
- .'
Inventories ': '
`
.
Prepaid E x p e n s e s ^ . ; '..
Curreht Portighdf Long-Term Debt. V . ` ` : . ' -1.
Accountsi Payable
/ ,V
L
AccruedLiabilities
. f ; . \v ;;:v
Taxes Payable. .
' -.
: . :. ' :
lncrea|e in.Worlgrig Capita| . ' . J.
$(51,879)
. . - 24,514
. . . 32,669
. 2,220
, . .1,393 .
. . 2,077
(7 ,n o )
- 4,239
' ;. :
8,1;23
. $ (2,119) , (11,219)
_ 50,090 (3,627) 4,210 (5,190) (2,287)
(4,625) . . . $ 25,233 ,
The acoompanying notes are an integralparii df these statements...
1985
$(429,036) 89,353
(209,853) 675,657 126,121
51,376 (50,055)
-- (28,694)
6,084 12,457 (8,832) 134,953
(87,413) --
58,910 61,000 32,497 $ 167,450
$ 62,365 ' 26,486
20,336 5,785
54,502 (8,474) 5,060 1,390 $ 167,450
FHMAN 00185
Cyprus Minerals Company and Subsidiaries
CONSOLIDATED STATEMENT OF SHAREHOLDERS' EQUITY
t Common Stock
(In thousands)
Shares Outstanding Amount
Balance, December 31,1984
26,226 $ 1
Net Loss
Contributions to Capital'
Common Stock Issued for Employees? Savings Plans and Stock Grants
102 471
Foreign Currency Translation Adjustment
Balance, December 31,1985
26,328
472
Net Income
.
Common Stock Issued for Employees? Savings Plans and Exercise of Stock Options
' 199
26
Purchase ofTreasury Shares .
. (i .o i'i)
Foreign Currency Translation Adjustment
Balance, December 31,1986
25,516
498
Net income .
Common Stock Issued for Employees? . Savings Plans and Exercise of -Stock Options . .
.......... 289
Foreign Currency Translation Adjustment
Balance, December 31,1987
' . 25,805 $498
Paid-In Surplus $1,330,203
104,942 895
1,436,040
414
1,436,454
294 $1,436,748
Accumulated Deficit
$(195,201) (429,036)
Foreign Currency Translation Adjustment
$(4,332)
Treasury Stock
$--
t
(624,237) 21,125
1,162 (3,170)
--
(362)
(603,474) 26,156
1,981 (1,189)
3,523 (19,047)
(15,524)
(314) $(577,632)
1,342 $ 153
5,355 $(10,169)
The accompanying notes are ari integral part of these statements.
Cyprus Minerals Company and Subsidiaries .
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
- . 'Note 1: Summary of Significant Accounting Policies
. Principles of.Consolidation-- The financial statements
irictude frie accounts ofCyprus and its more than 50 percent
: owned subsidiaries..All materialintercompany balances `
-andtransactions have beri lirriinated. Invstnents in
.. '2 0 percent to 50 percent owned-csompahies are accounted
;.' for by the equity method. .
' . ' , '' '
; . Distribution of Stock-- O nJuly 1,1985,-Amoco distributed
- .'to holders ofAmoco common stock of record as of June 19, . . 19.85, without any consideration being paid by such . . holders, one share of Cyprus Minerals Company common
stock fdr each ten'shares of Amoco common stock held. ' ... Approximately 26.2 million.shares of Cyprus common
' stock were thus distributed to Amoco shareholders. As'of . - July.1,1985,Cyprus ceased to be a wholly-owned subsidiary . .. ofAmo andbecame a publicly held company.
Inventories-- Inventories are carried at the lower of current market value or cost. The costs of coal and metals inventories are determined on the first-in, first-out (FIFO ) method. Industrial minerals and materials and supplies inventoriesa re generally valued on the basis of
average coists.
.Exploration and Development Costs-- Expenditures for
exploratiori are charged against income as incurred.
Property acquisition costs and mine development costs
incurred to expand capacity of operating mines, develop
new ore bodies or develop mine areas substantially In
advance of currerit production are capitalized and
charged to operations on the unit-of-production method.
Mine development costs related to current production
are expensed. ;
.
!.. 20 .'! "
;
FHMAN 00186
Cyprus Minerals Company and Subsidiaries
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
' Depreciation, Depletion and Amortization-- Property i acquisition costs, intangible mine development coste
and certain tangible assets which are expected to be in . service for the life of the mine are amortized on the unit* 1 of-production basis. Mobile mining equipment and most
- other assets are depreciated on a straight-line basis.
1 Retirem ents-- Gains or losses upon retirement or
replacement of equipment and facilities are credited
or charged to income.
..
.
Income Taxes-- Deferred income taxes resultfrom timing differences in the recognition of accouhting transactions
for tax and financial reporting purposes. The principal i timing differences relate to depreciation. Investment tax j credits are reflected in income as realized. For periods ! prior to July 1,1985, Cyprus was incjuded in Amoco's ; consolidated federat income tax returns. Amoco allocated ] income taxes and related benefits to Cyprus on the basis i of Cyprus' contribution to the consolidated tax liability.
Under this method, Cyprus recorded the benefit of tax | . deductions and credits which were utilized by Amoco,
j In December 1987. the Financial Accounting Standards
. Board released Statement of.Financial Accounting Standards ! (SFAS) No. 96,Accounting for Income Taxes. Cyprus has not i yet decided whether it will adopt the new rules in 1988 or 1 1989 and is unable to estimate the impact of this change.
j , Adjusted Net Income and Earnings, Per Share-- In
;, order to reportCyprus 1985results on a basis which is j comparable with subsequent reporting, the netloss for 1985 j -has been adjusted to.eliminate the federal tax benefits 3 resulting from the inclusion ofCyprus in the consolidated : income tax return of Amoco. Accordingly, earnings per ; share have been calculated on adjusted earnings and the i weighted average number ofshares of common stock ) .outstanding. Prior to July 1,1985, the calculation^ the I . average number ofshares outstanding assumes that Cyprus
j . common stock distributed by Amoco to its shareholders as ofJuly 1,1985", had been distributed.on january 1,1985. --
Translation of Foreign Currencies-- Amounts in foreign currencies are translated into U.S. dollars using the translation procedures specified in S W S No. 52. For application of such procedures, the U.S. dollar has been determined to be the appropriate functional currency forall operations except for an industrial minerals operation in Belgium.
Retirement Plans-- In 1987Cyprus adopted SFAS No. 87, Employers' Accounting for Pensions, which requires use of the "projected unit credit" actuarial method for financial reporting purposes. The effects of this change were not material. See Note 6.
Futures Contracts-- Gains or losses from futures contracts hedging the prices of mineral products are included in income when the related mineral product is sold. Unrealized gains or losses from open contracts are included in inventory values.
Note 2: Inventories
Inventories detailed by component and industry segment are summarized below:
(In thousands)
Component Ores. Concentrates and Other In-Process Inventories Finished Goods Materials and Supplies
Industry Segment Coal Metals Industrial M inerals
December 31
1987
1966
$ 82,436 83,229 43,713
$209,378
$ 28,983 91,323 56.403
$176.709
$ 30,216 153,173 25,989
$209,378
$ 33.569 116.473 26.667
$176,709
11 Note 3: Property, P lant and Equipment . ; *
(At December31)-
(In thousands) . -
Coal '. ' . M etals Industrial Minerals Corporate and Other-,.
'
.
. ..... .
; ..
-
' ,
1987
G ro ss
$ 689,502 1,025,213 175,289 5,105
$1,895,109
Net
$438,735 244,839 91,719 1,943
$777,236
1966
Gross
$ 660.494 961.769 172,281 5,037
$1.819,581
Net
$438,721 205.094 95,607 2,357
$741,779
r
21 I F U M A N 0(1187
Cyprus Minerals Company and Subsidiaries
1
NOTES ^ C O N S O L ID A T E D FINANCIAL STATEMENTS (C ontinued)
Note 4: Income Taxes
The provision (credit) forincome taxes is composed of:
(In thousands)
Federal-- Current -- Deferred
State and Other
1987
$ 1,644 3,933 1,126
$ 6,703
1986
$ 4.137 1,416 2,609
$ 8.162
1985
$ (58.569) (207.684) 4,940
$(261.313)
The aggregate deferred income tax provision (credit) . represents the tax effect ofthe following timing differences between book and tax income:
(In thousands)
Accelerated Depreciation Capitalized Interest Exploration and .
development Costs Valuation Reserves-- Net Asset Write-Oown AllOther . Oeferred Tax Loss Not
Currently Oeductible
1987
$ 19,468 (326)
1986
$ 27,817 (765)
1985
$ 31.377 (1.328)
1,198 (1,840)
81
1.671 (627)
--
99
(2.457) 12,054
(243.200) 1.893
(14,648) (26,779)
(6.023)
' $ -3,933 $ -1.416 $(207.684)
The following is a reconciliation between the provision
(credit) forincome taxes and the.amount determined by
applying the federal statutory rate (40 percentfor 1987 and
46 percent for 1986 and 1985) to income (loss) before
income taxes:
.
(In thousands)
* ' : 1987 . 1986 - 1985
income Taxes (Credits) at Statutory Rate .
$ 13,144 $ 13.472 $(317.561)
Increases (Decreases)
Resulting from:
. Excess Percentage Depletion (11.768) (9,887)
(8.503)
Altem'aKve.Minimum Tax' - -7,220 : --
"Minimum Tax
. ' -. . -2.672 ' ' '
-
Nondeductible Amortization :
. and Write-Oown of Property.:.
' Costs and Negative Goodwill. '1,037.: ' 2.191
70:030
Capital Gains Differential -- : (1,161). .- (2.135). : (1-977)
' State Income Taxes--1Net 1
' J
1
of Federal Benefit
' 96-- ' .-1:339
=2.532
. Foreign Operations.
'. ' , 1,420. . -- .1,287 . 1.575
'. Oisposed Operations .. - (1.048) . ' -- .
--
. Investmem Tax'Credits : - ....(2 1 8 ). : (1.055)
(5.034)
All O th e r- N e t. . , "r-(2,119) t -:278 - (2.375)
'.$ .'.6,703 -' .$ 8162 $(261.313)
For income tax reporting purposes, the Company had a federal net operating loss carryforward of $134.7 million and an investmenttaxcredit.carryforward of $2.3 million
at December 31,1987. These carryforwards expire in the years 2000. through 2002.
/ ' Note 5: Long-Term Debt
The components of long-term debt are summarized below:
(In thousands) 8v4% Sinking Fund Debentures. O ue2001 Various Pollution Control and Industrial
Development Revenue Bonds. Oue from 2003 through 2013 Other
Less: Current Installments Total Long-Term Oebt
Oecem berai
1987
1986
$ 82,000 $ 02,000
27,000 7,428
116,428 ' 937
$115,491
27.000 8,166
117.166 2.330
$114.836
Scheduled maturities ofthe amounts outstanding as of December 31,1987. during the next five years are as follows (in millions): $.9 in 1988, $6.8in 1989, $6.7 in 1990, $6.6 in 1991. and $6.5 in 1992.
Under its revolving credit agreement. Cyprus can borrow up to $150 million through April 1991, with th available amount declining thereafter in four approximatelyequal annual amounts, and all loans maturing in May 1994. Interest is payable based on an adjusted base rate, the London Interbank Offered Rate or an adjusted certificate of deposit rte, at the Company's option. This agreement prohibits Cyprus from'paying dividends in excess of 50 percent of cumulative consolidated netincome (exclud ing-write-downs and certain other items)'after July 1. .1985, At December31:1987-,-theCompany-had noJoans outstanding under this revolving credit agreement. Cyprus also has up to'$40 millibn.of credit available based upon and secured-by.the receivables and inventories of Sierrita.
No such borrowings have been made to date.'. -.
... i T x '.'if ;
.c' -'
I FHM AN (MIBB
Note 6: Employee Benefit Plans
Prior to July 1985, Cyprus and its subsidiaries had a . number of defined benefit pension plans covering many of their employees. As of that date, responsibility for most of these plans and for employees retired prior to July 1,1985, was transferred to Amoco. Cyprus and its subsidiaries retained one set of plans and established new plans to ' replace the plans retained by Amoco. Benefits are based ' on either the employee's compensation prior to retirement
or stated amounts for each year of service with the Company. Cyprus makes annual contributions to these plans in accordance with the requirements of ERISA. Plan assets are invested in equity and fixed income funds.
In 1987, Amoco transferred funds to Cyprus which represented the actuarial presentvalue of accumulated pension benefits for active employees of Cyprus and its subsidiaries who were covered before the spin-off by plans retained by Amoco, determined on a plan.termination
basis as of June 30,1985. The liability for all other benefits tinder those plans, primarily those for employees who retired prior to July 1,1985. and all other assets, were ' retained by Amoco.
Effective January 1,1987 Cyprus adopted SFAS No, 87,
Employers' Accounting forPensions- The effect of the 1987
change in accounting was not material. Net annual pension
cost included the following components:
*
(In thousands)
Service cost
Interest cost
Actual loss on plan assets
Other; net
Net annual pension cost
'
. -
..
1987
$2,396 2,420 1,580 (4.712)
$1,684
The assumptions used in calculating the cost were an
8 percent discountrate, a 6 percent rate of increased -
compensation levels'and a 9 percent expected long-term
rate of return on assets..
.
' Prior to January i , 1987, Cyprus accounted forits retirement plans iri accordance with Accounting Principles Board Opinion Number 8, Accounting for the C ost of Pension Plans. Pension expense in 1986 and 1985 relating to these plans was $1.2 million and $2.9 million, respectively. At January 1.1986, the actuarial, present value ofaccumu lated plan benefits for vested and non-vested individuals 'totaled $15.1 million and $6.6 milliori, respectively and net
assets available for benefits totaled $28-6 million. The assumed rate of return used in determining annual expense and the actuarial value of accumulated plan benefits ' was 8 percent.
The following table sets forth the funded status of the plans based on a 9 percent discount rate and a 6 percent rate of increase in compensation levels:
(In thousands)
Actuarial present value of benefit obligations: Vested benefit obligation
Accumulated benefit obligation
.
Projected benefit obligation Plan assets at fairvalue
Plan assets in excess of projected benefit obligation Unrecognized net gain Priorservicecost not yet recognized in net
annual pension cost Unrecognized transition credit at January 1,1987
Prepaid pension cost
December 31. 1987
$18,946 $23,800
$26,779 31.207 4.428 (417)
450 (3,445) $ 1.016
Substantially all of the employees not covered under the plans administered by Cyprus are covered under multi employer defined benefit plans administered by the United
Mine Workers of America. Contributions by Cyprus to
these multi-employer plans are based primarily upon tons of coal produced and hoursworked, and amounted to $2.2,
$2.8 and $2.9 million for 1987,1986 and 1985. respectively.
Cyprus sponsors several defined contribution savings plans covering substantially all of its employees. The Company contributes Cyprus stock in an amount equal to specified percentages of each plan participant's contribution, and the aggregate Company contributions amounted to $3.3, $3.2 and $2.4 million for 1987,1986 and 1985, respectively.
Cyprus provides certain medical and life insurance benefits
>1for mostemployees retired after June 30,1985. Those
benefits and similar benefits foractive employees are
generally provided through insurance companies whose
premiums are based on benefits paid during the year.
Cyprus expenses the cost of providing these benefits
currently.
.
23 I FHMAN 00189
Cyprus Minerals Company and Subsidiaries
--
NOTES TO CONSOLIDATED FIN A N C IA L STATEMENTS (C o n tin u ed )
Note 7: Common Stock Rians
Under a stock option plan adopted in 1985, key employees of Cyprus may, from time to time, be granted options to purchase Cyprus common stock at fair market value as of the grant date. These options will be in the form of either incentive stock options or non-qualrfied options and may be granted with stock appreciation rights (SARs). SARs permit holders to surrender exercisable options in exchange for a payment, in either shares or cash, determined by the amount by which the market price ofthe shares on the dates the rights are exercised exceeds the grant price.
Options granted in 1987 are exercisable two years after the date ofgrant. Previous giants were typically exercisable in respect of 50 percent of the shares beginning one year from the date ofthe gram and in respect ofthe remainder, beginning two years from the date of the grant. Unexercised options expire at the end of ten years.
Cyprus aiso has a restricted stock grant plan under which certain employees may be granted shares ofCyprus common stock. These grants are subject to forfeiture if the recipientfails to remain in the employ of Cyprus during the specified restriction period. No grants have been made to date under this plari.
The foilowing table summarizes the activity under the stock option plan:
Outstanding at Beginning of 'fear Granted.
Exercised Cancelled
Outstanding at End of Year Exercisable at End of Year
Available for Grant at End of Year
1987
Num ber of Shares
Option P ric e Per S hare
793,831 2 4 2 ,8 0 0
(282,128) (22,550) 731,953 360,447 279,007
$11.44-$22.69 $1 8 .5 0 -5 2 9 .3 8 $11.44-$18S6
$13.00^16.19 $11.44-$29.38 $11.44-$22.69
1986
Number of Shares
Option Price Per Share
538,743 277.500 (21,912)
(500) 793,831 388,820 499,257
$11.44^13.56 $16.19-522,69 $11.83-$13.00
$13.00 $11.44-522.69
$11.44-$13.56
1985
Number of Shares
Option Price Per Share
--
538.743 --
--
538,743 104,713 776,257
__
$11 j44-$13,56
--
--
$11.44-513.56 $11.44-$13.00
Note 8: Contingent Liabilities
Consolidated litigation is pending in the United States
District Court forth Eastern District ofKentucky and
additional legal challenges ar&threatened regarding
Cyprus' title to the property constituting a portion of the
reserves related to the Mountain Coals operations. To the
extent any of the tie challenges are successful, Cyprus
could lose the right to mine several thousand acres .
currently controlled byMountain Coals,and be required
to account for coal previously removed. Although the
Company will continue to defend its title to this property,
Cyprus feces exposure to claims forsubstantial damages
and possible attempts'to obtain an injunction to prohibit the
Company from further mining. While Cyprus is unable to
predict the outcome ofthis litigation at this time, based on
the fects currently known to it, Cyprus does not believe that
the ultimate resolution ofthis matterwill have any material
adverse effect on its financial condition.
'.
Note 9:1985 Asset Write-Down
Due to weaknesses in mineral prices in 1985, Cyprus re evaluated its operating plans and its ability to recover the carrying value of certain of its investments- As a result, . the Company wrote down its investments in the Thompson Creek molybdenum mine, the Bagdad copper mine, certain undeveloped coal properties in Colorado and Pennsylvania, and certain industrial minerals operations by $675.7 million during the fourth quarter of 1985. After giving effect to the reversal of related deferred tax credits of $243.2 million, this action resulted in a charge against fourth quarterand full year 1985 net income of $432.5 million.
-
24:
1 j
I F H M A N (1019(1
I
1{ .......... "
............................
___
II `...
.
.
;i
:j Note 10: Information by Industry Segment
J
i Cyprus operates in three principal industry segments--
. coal, metals and industrial minerals. Financial information ' for these segments is presented below:
i
i
(In thousands)
..
1987
1986
1985
j Revenues
Coal
.
,! . Metals.
l ! Industrial Minerals
\`
$ 348,586 325,111 121,606
$ 795,303
$ 436,035 250,226 124,561
610,822
$ 394,019 182,844 129,161
$ 706,024
. Segment Piofil (Loss)
Coal
.
! . Metals'
-
' Industrial Minerals
. ' Asset V\tfte-Down -
$ 30,225
31.895 2,949
. --
$ 40,682 15,840
5,520 --
$ 59,942 (33,335) 12,863
(675,657)
65,069
62,050
(636,187)
: ' Corporate Overhead and
Other 1
.
1 interest Expense
(21,142) (11.068)
(.16,669) (16,034)
(33,648) (20,514)
- . Income (Loss) Before
j.
Income Taxes
$ 32,859
29,287 $ (690,349)
identifiable Assets
! . - Coal ...
..
! . - Metals
.'
i industrial Minerals
1_
1' `
'.
$ 510,434 491,243 141,441
1,143,118
$ 505,874 369,265 143,067
1,038,246.
$ 604:980 316,292 145.459
1,066,731
|. . Corporate and Other | ' Total Assets \
. 4,509 *1,147,627
68,017 $1,106,263
59,677 $1.126,408
1 .. Capital Expenditures '
i Coal .
. $ 21,938 $ 27,266 $ 31,682
| . Metals
' 44,201
5,352
6,892
,. Industrial Minerals
7,337
10,169
12,127
i ' Corporate and Other
197 . 65
475
i -
: $ 73,673
i Depredation, Depletion and ;' Amortization
Coal
. $ . 31,665
I.. M etals.
. ______ . .1 17 26
i Industrial Minerals ' . 10,954
' Corporate and Other
647
$ $ ,
42,872 $
36,251 $ 6.494. . 10.771 573
51,376
34,958 41,235 12,453
707
V '. .
. S 54,992 $ 56,089 $ 89,353
i . : ------ ------------------
During the three years ended December 31,1987, Cypis> . coal sales totwo customers have exceeded 10 percent of : total revenues. Total export sales forthe Company
. exceeded 10percentof total revenues in each ofthe three
years. Sales information is presented below:
(in thousands)
Geotgia Power Company
IXV-Steel Company, inc.
Export Safes '
;
1987 $ 94,562
$ 1.090 $116,030
1986 $102,647 $1.05,704
$108,056
1985 $107,608 $ 99,461 $ 76,954
Note 11: Leases and Mineral Royalty Obligations
Cyprus leases mineral interests and various other types of properties, including draglines, shovels, longwalls, offices and miscellaneous equipment. Certain of the Company's mineral leases require minimum annual royalty payments! whereas others provide only for royalties based on production.
Summarized below as of December 31,1987, are future minimum rentals and royalties.
(In thousands)
1988 1989 1990 1991 1992 After 1992
Total
.
Operating Leases
$ 8,799 8218 7,779 7,349 7,213
55,792
$95,150
Mineral Royalties
$ 7,697 7,487 7,828 8,166 7,742
121,686
$160,626
Rents and mineral royalties charged to expense were as follows:
(In thousands) -
Rental Expense Mineral Royalties
1987
$12,166 $19,617
1986
$11,195 $24,888
1685
$ 6,910 $17,639
Note 12: Subsequent Events
tn December 1987, Cyprus agreed in principle to acquire Foote Mineral Company for approximately $90 million and the assumption ofcertain debt. In February 1988. Cyprus acquired Newmont Mining Corporation's 82 percent interest in Foote and expects to complete the acquisition during the second quarter of 1988.
I I FUMAN ornai
Cyprus Minerals Company and Subsidiaries SUPPLEM ENTAL INFO RM ATIO N
Quarterly Results (Unaudited)
(in thousands)
1 986-- First Quarter -- Second Quarter -- Third Quarter -- Fourth Quarter
.
1987-- First Quarter -- Second Quarter -- Third Quarter -- Fourth Quarter
. .. .
Revenues
$191,145. $219,973 $205,911 $193,893
$172,134 $179,254 $213,822 $230,093
.
Profit (Loss) Before
Corporate - Expenses
$25,343 $27,524 $(2,913) $12,096
$ 9,403 $15,745 $17,679 $22,242
f
Net Income (L o s s )
$12,981 $13,523 $(9,492) $ 4.113
$ 590 $ 7,040 . $ 8,518 $10,008
Net Income (Loss) Per Share
$ .50 $ .52 $(.37) $ .1 6
$ .02 $ .2 8 $ .33 $ .39
'
See Management's Discussion and Analysis of Results ofOperations and Rnancial Condition on pages 14to 16 and Notes 1 and 9 to the Financial Statements.
Selected Financial Data
(In thousands except per share data)
S ta te m e n t o f O p eratio n s D ata
Revenues
.
N et incom e (Loss)
P er S h a re N e t In co m e (Lossy**
. . ' '' -.
S ta te m e n t o f F in a n c ia l P o sitio n D a ta
Total Assets
Long-Term Debt.,
Shareholders Equity
-
1987
$ 795,303 $ 26,156 $ 102
$1,147,627 $ 115,491 $ 849,598
19361'1
$ fii 0.822 $ 21.125 . $ 61
$1.106,263 $ 114.836 $ 816.765
1985(1>PI
$ 706.024 $ (429,036) $ (1763)
$1.126.408 $ 155.384 $ 809.105
1984
$ 618.478 $ (45,066) $ (3.82)
$1.768.252 $ 165.167 $1.130.671
1983
$ 602.291 $ 18999TM
$1.823.851 $ 229.986 $1.239.173
(1) 1986'reflects the acquisition of the Sierrita copper/ molybdenum mine and 1985 reflects the acquisitions ofcoal operations. .
(2) 1985data includes the effect ofcertain asset writedowns.lSee Notes to the financial Statements.
(3) Includes a gain of$29.9 million on the disposition of a stock investment.
(4) Per share data has been calculated as if all of the Cyprus shares distributed by Amoco at the spin-off on July 1,1985, had been outstanding since January 1,1984 See Note 1 to the financial Statements.
26 FHMAN (10192
i Cyprus Minerals Company and Subsidiaries
SUPPLEM ENTAL INFORM ATION
Mineral Reserves and Selected Operating Statistics (Unaudited)
The followingtable presentsproved reserves and the proved and probable reserves of Cyprus as of December 31, 1983-1987, and selected operating statistics for the years then ended. Proved reserves represent those reserves
that, under presently anticipated conditions, will be commercially recoverable from known mineral deposits with a high degree of certainty. Proved and probable coal reserves include reserves that are less well defined than proved reserves, but which have been indicated to exist on the basis of geological and engineering data. Reserve estimates'were prepared by Cyprus! engineers.
i
.
COAL
.
i Proved and Probable Reserves (Millions of Ton's)'" Production (Millions of Torts) ' . .
Average Sales Price (Dollars Per Ton)
t M ETALSTM " Proved Ore Reserves
. 1 .
Copper (Millions of Tons) .
''
1-
Average Grade (Pe rce n t). .
.
Copper and Molybdenum (Millions ol Tons) .
Copper Average Grade(Percnt)
'
Molybdenum Average G rade'(Percent)
.Gold (Millions of Tons) . . .
.
Average Grade (Ounces Per Ton)
Production
.
.
. '
Copper(Millibns of Pounds) '
..
Molybdenum (Millions of Pounds) . ... . .
Gold (Thousands of Ounces).
' ..
Silver (Thousands of Ounces)
*.
'
Average Maiket Price* (Dollars Per Po und)
Copper
.'
`
'
Comex
.1
Producer Cathode
.
`
Molybdenum
' 1.
'
.
IN D U ST R IA L M IN E R A L S ? . " ' '
Proved Reserves (Millionsbf.Tons)'- .
'..
Fine Ground Industrial Minerals ;
- ' '.
I Production (Thousands of Tons)
R ne Ground Industrial Minerals
1
.
! Average Sa les Price (Dollars Per Ton) . .
R ne Ground Industrial Minerals ' .
...
.
. " Market prices represent'annuataveragesof prices as published in Metals Week.
1M7
1936
1985
1984
1983
824.1 11.6
$ 28.34
751.5 12.7
$ 32.02
662.4 9.8
$ 34.53
590.3 8.9
$ 37.07
582.5 8.4
$ 37.56
442.6 .47
325.7 :30
.037 13.4 .116
347.1 28.6 10.8
1,260
397.3 .44
343.3 .31
.036 7.2
.094
294.1 31.2 --
1,050
417.0 .44 -- --
--
-- --
436.0 .44
--
-- -- .6 .07
173.5 21.3 13.7 625
56.6 11.2 40.6 215
508.4 .47
--
--
-- 8.7 .05
171.8 3.1
22.8 504
$ .76
$ 82 $ 2.90
S .62 $ .66 $ 2.87
.61 $ .67 3.25
$ .61 S .67 $ 3.56
$ .72
$ .77 $ 3.64
57.7
47.5
47.7
47.7
45.9
958 994 1,109 1,087 893
$107.64 $107.17 $103.68 $ 98.99 S 99.73
(1) Coal.reserve amounts Include purchases of reserves
The gold reserve increase in 1987 reflects Cyprus'
. _ _ in place aSfoHows:;8.4 million tons in 1984,287.6
r j . .-share.ofan additional Australianjnine and a New
. mjlljon tons in 1985,169.8 million tons i 986 and :
Zealand mine and upward reserve revisions at pro
64.6million fonS in 1987.;Cal reserves In Pennsylvania
ducing mines. Gold reserves in 1986 represent Cyprus'
. and Colorado.were reduced by Z>27.miljion tons in a : i985. SeeNfe9 tothe'FinancialStatements. . ' .
100 percent share of the Copperstone gold mine in Arizona and its share in three Australian gold mines.
(2) Metals data.reflect the following significant changes in
. operations during the 1983-1987 period:
.'
.
Gold reserves in 1983-1984 represented the Northumberland mine which was sold in 1985.
;. ` Copper aridmolybdenurii reserve additions of 348 5 milirontons iri'1986representthresivs'pfthe. "
(3) fine ground industrial minerals include talc, clay, . calcium carbonate and barite.
Sierrita mine complex acquired riMarch 31>. .
(4) Metals ore reserves exclude precious metals and
. Copperresrve additionsin 1987 represntreserve
. Tyisio'ns.at the Bagdad riri and the purchase of.the , Casa Grande and Pinos Altos mines.in 1984, copper -
-
vreserves of 2 3 .2 million tons were eliminated due to dis- '
continuing.operations at the Pima arid Johrisori'mlnes,
molybdenum producible as by-products. In addition, molybdenum bearing ore at the Company's Thompson
Creek mine has been excluded as the Company cannot reasonably estimate the amountof reserves which will ultimately prove to be commercially recoverable.
' partially offset.by reserve additions of 55.2.million tans
' ' at'the Bagdad mine.
..
I
I I
27 I FUMAN 00193
Com m on S to ck M arket Inform ation
forthe Common Stock, as reported by NASDAQ, during 1987 and 1986 by quarters is set forth below.
Cyprus Common Stock is traded over the counter on the
NASDAQ National Market System. Its symbol is `fCYPM.''
The range of actual trade prices and closing bid quotations
*
.' '
The closing bid quotations reflect inter-dealer prices without retail mark-ups, mark-downs, orcommissions and may not necessariiy represent actual transactions.
' Actual Tfade Prices
.
__________' Closing Bid Quotations_______
1987
!
. 1966
1987
1986
Period
High . ` Low . .
. High
Low
High
Low
High
Low
1st Quarter 2nd Quarter 3rd Quarter 4th Quarter -
-. '
$28'/e 528% $30 $28%
$16% $22%
$23%
$14
$24% $24% $22%
$17%
$16%
$21%
$14% $14%
`
$27% $28% $29% $28%
$16% $22% $23% $14%
$24 $24% $21% $16%
$16% $21% $14% $14%
Cyprus has not declared or paid cash dividends. The Board of Directors will continue to evaluate the Company's' performance and the appropriateness of a dividend, but no dividend is-anticipated in the near term. On.May 9, 1986, the Board of Directors ofCyprus declared a dividend
of one preferred share purchase right on each share of -common stock of Cyprus payable to stockholders of record on May 23,1986..The Rights.are hot presently exercisable
nor separable from the common stock, but will become
exercisable following the occurrence of certain
specified events.
'
Th closing trade price per share of the Common Stock on February 17,1988 as reported by NASDAQ was $22.25. As of February 17,1988, the number of record holders of Cyprus shares was approximately 70,363.
. Stock Transfer Agent
. " :
The Chase Manhattan Bank, N,A. acts as both transfer
agent and registrar. ` !
,
.
Questions on change of stock ownership, consolidation
of accounts, lost certificates, change of address and
othersuch matters should be sent to:
;
The Chase Manhattan Bank, N.A. . ;
.
. Stock Transfer Division " ' . `
.
.
One New VbrH Plaza, '
..
14thFloor '.
' ..
--r-- - t-
. NewYork, NY 10081 '. " ',
r` . .
19871(FKReport. :. .. . .
The Company's 1987 Annual Report on Form 10-Kis available without charge. Regusts should be.addressed to Cyprus Minerals Company, Investor Relations, . . RO. Box 3299; Englewood, CO 80155. ' . .. . .
Affirmative Action
.
Cyprus policy requires affirmative action in the
recruiting, hiring, development, promotion, transfer,
compensation and training of employees to ensure that
equal opportunityis available to everyone regardless
of race, creed, religion, national origin, sex or age.
Auditors Price Waterhouse .
<_95017th Street, Suite 2600 __ Denver, Colorado 80202'.......
,.
I F H M A N (10194
Cyprus Board of Directors .
John C. Duncan Chairman of the Board; Former Chairman and Chief Executive Officer of St. Jo e Minerals Corporation
Donald P. Brown President, Cyprus Coal Company
Philip C. Wolf
President, Cyprus Industrial Minerals
Company
Kenneth J. Barr . . ,
.
President and Chief Executive Officer
of Cyprus Minerals Company
Chester B. Stone, Jr. Executive Vice Presidentand Chief Financial Officer of Cyprus ' Minerals Company
George S. Ansel!
.
President of Colorado School of Mines
Dennis C. Haugh
,,
' Vice President arid Treasurer 1
. Kevin Loughrey
General Counsel and Corporate
Secretary
'
Gerald J.Malys Vice President and Corporate Controller
Calvin A. Campbell, Jr.
.
President and Chief Executive Officer'
of Goodman Equipment Corporation
Cyprus Minerals Company Major Operations
James J.Kerley .
. . Steam Coal
Former Vice Chairman of Emerson'
Cyprus Yampa Valley '
Electric Company
. Oak Creek, Colorado
Michael A. Morphy
Cyprus Cumberland Mountain
President of MorMarketing,.Inc. ' Middlesboro, Kentucky
Vernon F. Taylor, Jr.
.'
President of Westhoma Oil Company
Philip C. Walsh
Former Vice Chairman of St. jo e
Minerals Corporation
'
Cyprus Empire '' Craig, Colorado
Cyprus Mountain Coals
Bulan, Kentucky Cyprus Plateau Mining
Price, Utah
Cyprus Shoshone
Hanna, Wyoming
Cyprus Officers .
Cyprus Straight Creek
(Members of the Cyprus Management Com m ittee).
. Stoney Fork, Kentucky Cyprus Twentymile
Kenneth J. Barr
'7 . . : Oak Creek, Colorado
President and Chief Executive Officer -Steam/MetallurgicalCoal
jhester g. Storie, Jr. . , ' v. ' Executive Vice President and . -,
. Cyprus Emerald . ; Waynesburg, Pennsylvania
Chief Financial Officer..
Copper
.
Donald R Bellum .
'
Cyprus Bagdad
Executive Vice President, Coat and Industrial Minerals . ' " ,
, Bagdad, Arizona . Cyprus Sierrita
.
Tucson, Arizona
James C. Compton '! .'
Executive Vice President
.
President, Cyprus Metals.Cmphy
. Cyprus Casa Grande . Casa Grande, Arizona
Gold
H. T. Mulryari .
: . Cyprus Copperstone
Senior Vice President, Marketing,; Corporate Administration and. 1 ,. :;
Quartzsite, Arizona
' . .
Human Resources - ,'vV .
Molybdenum Cyprus Thompson Creek
Chains, Idaho Cyprus Metec
Winslow, New Jersey
l^lc
Cyprus Yellowstone Cyprus Beaverhead
Ennis, Montana Cyprus Alpine
Alpine, Alabama Cyprus Three Forks (mill)
Three Forks, Montana Cyprus Grand island (mill)
Grand Island, Nebraska Cyprus Ghent (mill)
Ghent, Belgium
Calcium Carbonate Cyprus Sylacauga (mine/mill)
Sylacauga, Alabama Cyprus Cartersville (mill)
Cartersville, Georgia
Barite Cyprus Paga (mine/mill)
Paga, Georgia
Clay Cyprus Sandersville (mine/mill)
Sandersville, Georgia Cyprus Gleason (mine/mill)
Gleason, lennessee Cyprus Aiken (mine/mill)
Aiken, South Carolina
Research and Development
Research Laboratory
'
Los Angeles, California
Process-Engineering Facility
Alpine, Alabama
Corporate Headquarters
Cyprus Minerals Company 7200 South Alton Way
Post Office Box 3299 Englewood, Colorado 60155 Telephone (303) 740-5000 Telex 216190 CMCO UR
Photography by Bob Lynn, Denver, Colorado
I F H M A N (10196
Cyprus Minerals Company PO . Box 3299 Englewood, CO 80155
Bulk Rate .S. Postage
PAID Permit No. 176 Englewood, CO
I FHMAN 00196
s <?-s
t.
i
I FH M M 00197
Q l 'M t iThe Energy People
STATEMENT
6 5 1 METUCHEN RD S P L A I N F I E L D NJ
07080
52 518 950 9 7
IND
CYPRUS I N D MINERALS
' ATTN ACCTS PAY
P 0 BOX 4 0 5
S P L A I N F I E L D NJ
07080
COPY
FEB 8 8
BATE LPLT
BATE
.
PLAINFIELD
DISTRICT
| DATE | KILOWATTS "j
KILOWATT BBS
j BLOCK
j-
THERMS
| BLOCK
j
AMOUNT
|
8 0 . 0 ON-PEAK I 8 . 0 INTERMED
51 8 .0 OFF-PEAK
8.170000 1.060000 1.060000
ON-PEAK INTERMED OFF-PEAK
ENERGY ADJUSTMENT '
SER VICE CHARGE
5200 400
16400
.090090 .078830 .058480
SUB-TOTAL SUB-TOTAL
653.60 8.48
549.08 1)211.16
468.47 31.53
959.07
-637.14 2)033.09
400.00
TOT KWH KU CONSTANT
22000 200.000
TOTAL
$2)433.09
!
IS - U il
I FHMAN 00198
November 19, 1987 Memo to Distribution 1988 Standards Enclosed is a ll the information I have to date on 1988 standards.
M ich ae^ jJ/ L o r a j^ f/
MJL/km c c : M. R. McCune
J . P. Close K. B. Lehman G. R. M. Dugan G. C. Jeske M. B. Toelle
I fh m a m nom s
LOCt 29 SOUTH PLAINFIELD HILL 19GB STANDARD COST '
REVISED 1 0 /2 6 /B 7 CRUDES PF13 '
MINERAL TYPE OF CRUDE
CODE '
TOTAL COST
LABOR
ELLOSTOHE DRIEDY l i 2075- 116.50 -- -STUB PRTEP - ^ - ................ 20 7 T -------m . 5 9 -- ` : BEAVERHEAD HO DRI EDI >2815 156.93.
7 S / BEAVERHEAD LQ DRIED(^2B35
156.39
V */ AUSTRALIAN
123.18
7 v / KOREA
2099 257.20
7 y ITALIAN
2010 230.09
SUPP
CRUDE HSR USED
FMMAN (10200
,v jV
POWER COSTS
OTHER
STRIP
PROC FRT PRIOR PURCHASE TAX H ILL COSTS COSTS
77.0 4 39.55 77.04 39.55 77.04 79.89 77.04 79.35
123.18 257.20 230.09
PRODUCT SUMMARY BY PRODUCINS LOCAI.
; - . : '-. - : . 's u T H -ii^ f ^ if e t e D ^ 'J ftifcff-'fol:'-.-%s 'w JAN FliB MAR APR
MAY
's, mTM* - m I W ^ , ? ^
. ~ : ' -' -.;.- y-, , 7 :-
JUN
.., :
JUL AUG
-.80;-. . 20
21
00
::.;. - : . 0
0 1.00
SEP
6 02/ ' 45
DCT NQU ..40 ;
^ --------- '' Q
0o O' ' Z .. -11 80 40
DEC
O
: 0-
__ 0_
60
. ' n y y . V i-v.il- ;y w ; , y -i:.:;.' " t u u .
_4"
' 46
,.P ,,
Q,,
: t V; ! ; . ^ ( v : v t r
O
'... " - . . s.W '/,(---------- ------
OO
,.V -V .-- 7TTr
>::4
TOT 520
5Z~ ___, 1 2 _ . , 90
S95 3 ' < f0 ---...138 .
O son
." ' V
- "' >'"' : ---
".Vf.-', *
. V ' i.'- S ,;,.,:. P
v ' ` '
t '*1 *: * * . *'.*, --'
H JSU U IW IrtH z t 1
4
SUSUU NVINHd l %
/
1FHMN (102(13
M C I Z9 SOUTH PLAINFIELD KELL 1986 STANDARD COST
REVISED 10/26/67 CRUDES PF13 '
m k e r a l TI PE OF CBUDE
CODE
7 ' iELLOI/STONE DRIED 2075
7 DIDO DRIED
2075
7 BEAVERHEAD HO DRIED 2115
7 BEAVERHEAD LO DRIED 2135
7 ADSTBALIAH
7777
7 KOREAN
2009
7 ITALIAN
2010
TOTAL COST LABOR
116.59 116.59 156.93. 156.39 123.18 257.20 230.0*3
CRUDE POKER
PROC FRT PRIOR PURCHASE
SUPP USE USED COSTS CTREE STRIP TAI H ILL COSTS COSTS
77.04 77-04 77.04 77.04
35.55 39.55 79.89 79.35
123.10 257.20 230.09
I LOCI 29 '
REVISED 10/26/87
SOUTH PLAINFIELD HILL
' 198B STANDARD COST
FININSHED GOODS P FH
MINERAL PRODUCT DESCRIPTION CODE
7 HISTaOH ESC
0407
7 HISTiON ECS
1035
7 SUPIAFIRO
1706
7
AUSTRALIAN 400
1726
7
OLYMPIC B-GSADE
lass
TOTAL LABOR
CRUDE
sapp H i g . USED OTHER POWER
200.26 229.39 315.75 225.43 232.76
22.46 22.46 22.82 22.82 22.82
9.67 11.33 11.33 11.33 1 1.8 3
7.70 120.20 7.70 161.23 8.53 244.78 3.53 131.04 8.53 161.78
0.23 12.49 0.23 12.49 0.23 14.12 0.23 14.12 0.23 14,12
7
7 7 7 7 7 7
7' 7 7
S
08EAH OLYMPIC
SUPRA BULK SUPRA AUSTRALIAN 200 SIEAIHIIE BULK STEAUH1IE BAG SUPRA EF SB SUPRA EF MCNOBLEHD
1135 318.46 17.20 11.61 . 6.80 265.15 0.23 5.99 1515 216.27 17.9 7 11.61 6.91 161.78 . 0.23 6.30 1700 274.94 11.9 7 1.27 6.78 244.78 0.23 6.22 1705 299.55 13.16 11.61 6.93 244.78 0.23 6.38 1725 186.49 18.16 11.61 6.93 131.04 0.23 7.05 1740 194.58 14.14 1.2 7 7.13 161.23 0.23 6.89 1745 216.36 19.79 9.45 7.14 161.23 0.23 7.05 1750 314.63 19.79 9.45 7.14 244.78 0.23 6.89 1755 301.31 20.56 0.24 8.98 244.78 0.23 7.05 1765 258.40 19.79 9.45 7.14 203.28 0.23 7.05
SUiUU NVI/MHd
9 t
FUELS' KATES
BAGS
CHEN
3.69 9.75 14.07 3.69 9.75 3.69 9.75 3.69 9.75 23.42 3.69 9.75
iai paioE
VHSE COST
3.69 7.78 3.69 7.78 3.69 0.00 3.69 7.78 3.69 7.78 3.69 0.00 3.69 7.78 3.69 22.67 3.69 7.78 3.69 7.78
I
SOUTH PLAINFIELD H ILL 1980 PLAN VARIABLE COSTS
PRODUCT DESCRIPTION CODE
REVISED 10/26/07 ''
1908 PLAN TONS
.. .
TOTAL LABOR
CRUDE SUPP H A S USED OTHER POVER
HISTRON ZSC mSTRON RCS SUPRAFIHO AUSTRALIAN 400 OLHPIC B-GRADE
0407 1035 1706 1726 1805
520 104136- 116S1 56 12846 1253
00 3600 811563 02143
00
5029 663
0 42605
0
4002 431
0
30694 0
62502 9029
0
471753 0
120 6495 13 699 00 032 50332 00
OREAN OLHPIC SUPRA BULK SUPRA AUSTRALIAN 200 STEAK1TE SULK S7EAUHJTE BAG SUPRA EF SB SUPRA EF H0N0BLE9D
1135 1515 1700 1705 1725 1740 1745 1750 1755 1765
TOTAL S- PLAINFIELD VARIABLE COSTS
12 3021 206 139
62 3182
90 19464 1617 1045
622 14561
00000
00000
595 110959 10604 6907 4123 77970'
130 26852 1951 175 984 22249
00000
000 0
00000
0 00 0 0
SOU 1069641 109662 56563 40938 661246
3 72 21 567 00 00 137 4195 32 951 00 00 00 00
1156 63811
I FUMAN 00206
r
FUELS BATEE
baos
FEI CaEH . BESE
FRIOS COST
1919 5071 7316 0 0 207 SIS 0 0 0
00 0 0 0 1324 35109 B432 0 0
00 0 0 0
44 332
0 0 2196.
509
0 0 0 0
93 700
0 0 4627 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
18491 46146 91628
0 0 0 0 0 0 0 0 0 0
0 0
0
0 0 0 0 0 0 0
00
SOUTH PLA1HF1ELD H ILL REVISED 10/27/B7 ` 19SB PLAH.
SALES FORECAST - TOHS
PRODUCT DESCE1PT10U
29 KtSTROH ZSC 29 K1STROH RCS 29 50PSAFI90 29 AUSTRALIA 400 29 OLTNPIC E-CRADE
CODE TOTAL
0407 520 1005 56 1706 0 1726 ' 3600' 1BBS 0
JAR FEB
40 ' 20 21 5 00 00 00
29 OSEAR 29 OLMPIC 29 5OPEA BOU 29 SUPHA 29 A0STSAL1AR 200 NEW 29 5TEAVH1TE BULE 29 STEA9E1TE BAO 29 SOPEA E F S,B . 29 SOPRA EF 29 HOOBLEND
1135 12 1515 90 1700 0 1705 0 1725 _ 595 1740 138 1745 0 1750 0 ' 1755 0 1765 0 .
0 IB 0 0 20 0 0 0 0 0
0 1 0 0 40 46 0 0 0 0
TOTAL SOUTH PLAFRFIELD
5011 99 112
I FUMAN (1(12(17
3
HAR APR
100. ' 0 0 0 0
20 1 0 400 0
A JUH
0 100 03 00 400 400 00
J'JL . AUC
80 . 20 0 2! 0 '0 400 400 0
SEP OCI
0 . 100 05 00 400 400 00
KOV. DEC
40 0 00 00 400 400 00
12 0 0 0 0 0 0 0 0 0
0 20 31
1. 0
0
2 0 11
6
0 0 0 0 00 0 0 0 0
0 0 0 0 0 0 0 0 0 0
60 40 10 40 60 100 45 80 40 60
0 0 o- 46 0 0 0 46 0 0
0 0 0 000 0 0 0 0
0 0 0 0 0 . 0 0 0 0 0
0 0 0 000 0 0 0 0
0 00000 0 0 00
172 481 441 590 540 541 447 631 ' 491 466
soma PLAINFIELD H ILL REVISED 10727/87 1988 PLAN
CRUDE BLENDS' PRODUCT DESCRIPTION
YELSTN ' r BIBO
I BVRKD 11 1 BVRHD 12 1 AUSIRAHAS I
TOREAD i m i s I
CODE <20701 RECOVERY <20701 RECOVERY (2820) RECOVERY <28301 RECOVERT
RECOVERY (2099) RECOVERY 12010) RECOVERY
HESTROH ZSC HISTROH RCS SUPRA AUSTRALIAN 400 OLYMPIC B-GBADE
0407 1035 1705 1726 1S85
100 97 100 97
100 94
100 94
OREAN OLYMPIC SUPRA BULK SUPRA AUSTRALIAN 200 REV SIEASHITE BULK STEAVHHE BAG . SUPRA EF S ,E SOPRA EF
konoblekd
1135 1515 1700 1705 1725 1740 1745 1750 1755 1765 `
100 97
100 97
100 94
100 94
100 94
100 97 .
100 97
100 94
100 94
50 97
50 94
D
i f u m a n nn2na
D
SOUTH PLAINFIELD H ILL REVISED 10/27/37 I9B8 PLAN ' CRUDE REQU1IENENIS BY HOMTH (TONS)
TYP E OF CRUDE
TOTAL
JA N
YELLO V S TO N E BYOO BEAVERHEAD t l BEAVERHEAD 2 AUSTR ALIAN KOREAN ITA LIA N
536 0
93 200 4163
12 0
41 0
19 22 21 0
0
TOTAL
S3 04
103
FEB
21 0 1
53 43
0 0
117
i f h m a w nnsna
D
MS Apa H A JUS m AD G S E S OCT NOS DEC
... --
... ... ... ... ... ... ... ...
103 21
0 103 92 21
0 0 0 000
0 21
32
1
D0
0 103 ' 41 00 0 2 0 11
0 0 6
0 1 0 S I 0 22 0 53 0 0
64 460 436 469 4B9 532 473 5 1 1 ' 469 . 499 12 0 0 0 0 0 0 0 0 0 0 0 000 0 0 0 0
179 S IC 469 623 572 574 475 666 521 496
SOUTH PLAINFIELD HILL REVISED 10/27/67 1986 FLAU
K0NTHL CRUDE HAULING C05TS
TOTAL ; JAH
FEB
TELLOVS TONE &TJ0
TELLORSTOHE HAULING
6.67 8576 6.67 0
3576
BEAVERHEAD 11 BEAVERHEAD 12
BEAVERHEAD HAULING
9.89 918 9.69 1978
2896
TELLORSTOHE BT80 BEAVERHEAD 11 BEAVERHEAD t2
FREIGHT TO HILLS
75.96 75.96 75.96 75.96
40721 0
7048 15192 62961
TOTAL CEUDE HAULING COSTS
69432
SOUTH PLAINFIELD HILL REVISED 10/27/87 1988 PUN
275 138 00
275 138
1B4 10 214 520 39B. 530
3132 0
1410 1644 61B6
1566 0
78 3994 5638
6859 6306
PURCHASED CRUDE USAGE
AUSTRALIAN KOREAN ITALIAN
TOTAL
123.18 257.20 230.09
549724 3182 0
JAN
2621 0 0
FEB
5242 0 0
TOTAL PURCHASED CRUDE USED
552905 2621 5242
i FH m aw nn?m
0
MB m
MY JUH
m
MIC ' SE? OCT nov DEC
689 138 00
699 138
0 688
550 138
0 0 00
0 688
550 138
0 688 275 00O 0 688 275
O
O
O
0 204 316
10
0 10
0 500
0 214 316 510
00 0 214
20 O 112 i l
0 520 ' O
O
0 214 ' 20 520 112
61
7831 1566
0 7931 6265 1566
0 0 0 0 00
0 1566 2429
78
00
0 78
0 3837
0 1644
7831 3211 2428 11746 6265 3211
0 7031
0' 0
157 .
0
0 3994
157 11925
3132
.O
' 961
O
3994
O
O
470
O
470
8519 3562 2744 12944 6815 3562
177 13032 4331
531
M m
HAY JUH
JUL 8UG SEP OCT UOV DEC
7863 57659 53727 57659 60280 65521 58314 62900 57659 60280 3182 0 0 0 0 0 0 0 0 0
0 0 0 0 00 0 0 0 0
11044 57659 . 53727 57659 60280 65521 58314 62900 57659 60280
r r
r
/
r
r
r r r
m
m
H&
r
5
> z
r
s
t9o r
r
HATE 1/9/B7
PRDFL5AA
P R O D U C T C O S T MASTER LIST - F I NISHED GOO D S S O .PLAI NFIELD
PRODUCT FVL MINERAL DESCRIPTION
TOTAL
CRUDE OTHER
___c o s t :-- LAB O R --- BURR-- -- M4.K--- U S E D -- GQSTS-
F U E I.! -PM>-- POWER-- UATER- -BAGS---GHEtt-
-290407-- 29200.26 22.46
-WISTRON-ZSG9.67 7.70 120.20
291035 29
7 MI
-229.38-- 22 ,-46-- li-,83-
CRON RCS -7-L70-- 161-.-23-
291135 29
7 OREAN
318.45 17.20 11.61 6,80 265.15
291515 29
7 OLYMPIC
2 1 6 . 2 7 1 7 . 9 7 11 .6 1 6 . 9 1 1 6 1 .7 8 -
274.94 11.97 1.27 6.78 244.78
291705 29 . 7 /rr- -T**-- 1 - "--
SUPRA
291706 29
7 SUPRAFINO
3 1 5 . 7 5 2 2 .82 1 1 . 8 3 8 . 5 3 2 4 4 . 7 8
291725 29
7 AUSTRALIAN 200'
1 0 6 . 4 9 1 8 .16 11.61 6.93 131. 04
2 2 5 . 4 3 2 2 . 8 2 1 1 . 8 3 B .5 3 1 3 1 . 0 4
291740 29
7 STEAUHITE BULK
291745 216.36 291750 299.75
29 19.79 29 19.79
7 STEAUHITE BAG 9.45 7.14 161.23
7 SUPRA EF SB 9.45 7.14 244.78
301.31 20.56 8.24 8.98 244.78
291765 29
7 MONOBLEND
291054 23 2 3 7 5 7
7 ALT ALC 4 0 0
.23 .23.23 .'2 3 ,23
.23 .23 .23
.23 .23 .23
-
"
--
-
-
12.49
3.69
9.75 14.07
9^75--- ---
5.99 3.69 7.78
6.30 3.69 7.78
-
6.22 3.69
-
-
14.12 7.05
14.12
3.69 3.69 3.69
9.75 7.78
--
--
9.75 23.42
7.05 . 3.69
6.89 3.69
b 1
* /VT
3 .6 ? ^ .A
7.78 7.78 7 -.7 8 7."7
--
-
W' 1
1
PAGE 16 FRT FRT PRIOR FURCH
-GBST--- G O S T --
--
-
i
----" --
---
54,13 183.44
-- -- -1 \
r-
HATE 11/19/87
FRDFL5AA
PRODUCT COST M ASTER L IS T - FINISHED GOODS S O . P L A IN F IE L D
PA G E 17
r PRODUCT P / L M IN ER A L D E S C R IP T IO N
TOTAL
CRUDE OTHER
r
.2 9 118.0803 __ 291--00
-BLAHK-
FUEL, -BASS---Gw HI iEu Hn
-, -T
>-- ' * f r vJ '
FRT mill
AFR T P R IO R PURCH
r-wWnHo8cE--t!- G^ CQ|LBJ1T -- .r-QeUoOSTI -
291885 29
7 O LY M PIC B-G RA D E
.2 3 2 .7 5 -- 2 2 .8 2 -- U - ,8 3 ----& ,53-12> l./78-
f23-
-14,-12-- -- 2Q-09---9--75-
nv
<*
r r r r
r
I F H M A N (1(1212
r
r
r vd_
r
1 u
r
DATE 11/19/87
PRDFL6AA
PRODUCT COST MASTER LIST - CRUDES SO.PLAINFIELD
P A G E 16
r
PRODUCT P/L MINERAL DESCRIPTION
TOTAL
CRUDE POWER
LAND CONT
PROC
FR T IR A N P R IO R PURCH
___ COST LA BO R---- SU E R ----- MAR---U SED -- C O ST S-- O THER-- S T R IP -- D R IL L R EG L---- HAUL----- R9---- TAX-- D E FR b -----H IT - . .-M IL L ----H AUL--- GQS-T--- GOST [<
r 292010 29
ITALIAN -------------- ,, ------ :---------- E O - -RENT-----------
230.09
292015 29 1 2 3 .1 0
7 A U ST R A LIA N
____
-- c-n c-irW T ~. .
_ 1 2 3 .1 8
'yt'5f
9
292075 25 1 1 6 .5 9
7 YELLOWSTONE D R E 0 '
\.
-
--_
---
-
- *- '
7 7 .0 4
--
3 9 .5 5
.--
-- cn ocw T -
c
292099 29 2 5 7 .2 0
7 KOREAN
-- en DCXJT--
_ _ _ -- -- -- -- -- -- -- w 2 5 7 .2 0
r 292815 25
7 BEA U ER H EA B HQ A R IE L ;
1 5 6 .9 3
-
-
-
-
-
- .-
~
-
7 7 ,0 4
-
7 9 . S9
-
-- . crn C t E U T * !'"
r
392035 25 1 5 6 .3 9
7 BEAUERH EAD LQ D R IED i o . .R EN T -
-
-
-
-
-
-
-
-
- 7 7 .0 4
-
7 9 .3 5
1
r
r
r
I F H M A N (1(1213
C
r r r
*
r l<---
r r
DATE 11/19/87
PRFL6AA
PRODUCT COST M ASTER L IS T - CRUD ES
PRO DUCT P / L M IN ER A L D E S C R IP T IO N
TOTAL
CRUDE POWER
____CQGX-- LA BO R--- SU ER ----- M&R___U SED ^ ffT R
LAND CONT
PROC
:r -- S T R i t -- D R IL L ---R EC L---- HAUL----- ROY---- TAX-- D EFR L-
3 52 00 5 35 . 7 ALABAMA CRUDE
---9 =.4-9---
_2=,1-7-.---1=.1-8---,1
.6 2
F,Q
--
1 ,3 2
;,-,3 ,oo/-
END OF JO B
m
t"
c
PA C E 17 ,, ,, FR T TRAN P R IO R PURCH -MFT---p-MI-Eb---H AUL---- GBB-T--- GOS-T- r/
r
r*
r-
r r
i
r
r!
T
r
r
I FHMAN (M214
i3 t.
nftrta F
PONY EXPRESS
DELIVERY SERVICE
FASTEST RUN IN THE EAST SERVING:
New Jersey New York Pennsylvania
I FHMAN nn?1fi
1
The Pony Express Rider while capturing the imagination of most Americans, was known for Speed, Reliability, and Determi nation.
Today, carrying on in that same tradition, Pony Express offers our customers:
, FAST RELIABLE SERVICE We also provide:
Same or next day delivery from 1 lb. to 2,500 lbs.
Expedite orders at No Extra Charge
Delicate handling of all merchandise
Full package insurance For your convenience we've included sample locations and corresponding prices designed exclusively for business in your area.
1 FHMAN (1(1217
Regardless of the size of your business, large or small, Pony Express can provide a personally tailored delivery program suited to your individual needs.
Emergency delivery our speciality
24 hour answering service* All quoted prices firm ^ No hidden charges
So for the "Fastest Run in the East" call us
Pony Express
72 Suydam Ave. Edison, N J 08817
* 201-287-8869 201-572-3948
Stamp
A. C. L
62 REDWOOD LANE FREEHOLD, NEW JERSEY 07728 ATTENTION : Paul L. Pollara President
I FHMAN (1(1219
1
Please fill in the requested information and check one or more of the following Items. Return this card to A. C. I.
_
Company N a m e .................................................................................... ..........
Address...................................................................... P.O. B o x .....................
C ity...................................................................................... S tate.....................
Phone # ..........................................................Your Nam e...............................
I Am Interested In L-T-L, O TRAILER LOAD, D TRAILER LOAD, AIR
-local
local
long haul
I f h m a w nn??n
A.C.I.
TERMINAL: (201) 560-4624
Dear Shipping Manager,
A .C .I. has a fleet of ten trucks and sixteen trailers serving the metropolitan area. We are located in Bridgewater, New Jersey with administrative offices located in Freehold, New Jersey.
A .C .I. Is primarily a LOCAL CARTAGE company. Within the last year our clients have required us to branch out and fulfill their LONG HAUL TRAILER LOAD, and AIR FREIGHT needs. Thanks to our customers, we have been successful.
We would appreciate the opportunity to serve you in one of, or all of, our areas of expertise. Enclosed you will find a response card. Please take one minute to fill in the pertinent information and return the. card to us. I will contact you, personally. No sales peopel will haunt you.
At A .C .I., we keep things simple.. Only the President will contact .you once you have responded. The President will also insure that your freight is handled efficiently.
We thank you for taking a moment to consider A .C .I. as your cartage company. ( look forward to speaking with you soon.
Sincerely, A .C .I.
Paul L. Pollara President
SALES & ADMINISTRATION: 62 REDWOOD LANE, FREEHOLD, NEW JERSEY 07728 (201) 577-9646 I FH M A N nn?21
4 SALES & ADMIN. C201) 577-9646
TERMINAL <20 O 560-4624 Bound Brook, N.J.
LOCAL RATE STRUCTURE
wt.
N.N.J.
NYC L.I/West
0 - 2 5 # ____ & r"^50 Mil
51-100... 101-150.. 151-200..
201-250.. 521-300.. 301-350.. 3 5 i.400,.
401-450.. 451-500.. 501-600.. 601-700.. 701-BOO.. B 0 1-900..
901-999.. 1000-1999 2000-2999 3000-3999 4000-4999
22.00
24. 00 27.00 29.00 32. 00
35. 00 3B.50 42. 00
46- 00 49.00 51.00 5&- 00 63. 00 73.50
Bl. 00
B5. 00 113.00 140.00 165.00 IBB.00
24.00
26.00 29.00 31.00 34.00
37.00 41.00
46.00 50.00 53.00 55.00
59.00 66.00 7B. 00
B6. 00 90.00 1 IB.00 149.00
175.00 195.00
27.00
29.00
31. OO 36.00
39. 00 45.00 49.00 54.00 57. 00 59. 00
61.00 66. 0 73. 00 B7.00
91.00 97.00
135. 00 172.00 197.00 225.00
5000 over call for quotation
N.N.J is from Trenton North
I F H M A N (10222
;T `
O ATE (M M /DO /TY)
4/17/87
IV V t a ii M l IWW * 1 i C T iM w r r w n i ~ ^ i i h i v i i m i w h i ^ i I V m U M k l m i M V V l i r ^ J U . I
NO B IG H TS UPON TH E C E R TIFIC ATE H O LD E R . T H IS C E R T IFIC A T E DOES N O T AM EN D ,
EXTEND
O R'
A L T..E..R..T..H.E... .C.O..V.E.R A"G E
A F F--O R D E D
BY
THE
P' O LIC IE S
B
E .
L .
O
W
.^ ^ i;.;?
Yc!`*i 6^1. K$ng Georges Road
'.:r;\ V ;V-
.CMPAN1ES AFF-."O.'R-DI..IvN.G*.---C"iOVER.A-sG. E r -v
-
'"? FordE^MJ. 0 8 8 6 3 ; ? v':". COMPANY A
LETTER ..
v;-'"c a ip .;
V v:
v
\* .. -.=.:.'- v '
....... *
. ... . - .
' '
' -_________________ ________________
i.W6U&E0,-: . "
' '
COMPANY LETTER
B
\J':. Lloyd's
of
London."'..
". '
.. .
j
p rio rity " T ru ckin g / A .C .I.In c.
--CO M PANY WL E T T E R
''
T
. . ' '! .
; :'B l d g . .TAB.Easy S t r e e t \ V - ' Bound B r o o k .' New J e r s e y !
nCO M PANY
... .. '
LETTER U
. . . . .: . . . . ...
. . ....
i; .-> ' v O BSO i
r*COM PANY
LETTER C
COVHIWiGESSSSi^Si
T H IS IS TO C ER TIFY T H A T PO LIC IES OF INSU RAN C E LISTED BELO W HAVE BEEN ISSU EO TO TH E INSURED N AM ED ABO VE FO R THE PO LIC Y P E R I0 0 IN D IC A T E O .
N O TW ITH STAN D IN G AN Y R EQ UIREM ENT. TER M OR CONOITION O F ANY CONTRACT OR OTHER OO CUM ENT W ITH RESPECT TO W H IC H TH IS C ER TIFIC ATE MAY
B E ISSUED OR M AY P ER TAIN , TH E IN SU RAN C E AFFOROEO BY TH E FO U C IE S O ESCRIBED HEREIN IS SU BJEC T TO A L L THE TER M S, EXC LU SIO N S, A N O CONON
TJO NS OF SUCH P O LIC IE S .
'
..
':
TY P E OF IN SURANCE
POLICY NUM BER
POUCY EFFECTIVE OATE (U U T O Y l)
POLICY DBH ATtM T OATE | W f f |
LIA B ILITY LIM ITS IN THO U SAN DS AGGREGATE
G EN ER AL L IA B ILIT Y
n COMRRSIEKSfVEFORM
PfiEMISESlOPERATIONS UNDERGROUND EXPLOSION&COLLAPSEHAZARD
PflOXXrraCOMPLFTED OPERATIONS
CONTRACTUAL > ' INOEPENOEHTCONTRACTORS BROADFORMPROPERTYDAMAGE PERSONALINJURY .
BODILY IN JU R Y
$
PROPERTY OAMAGE
BI&PD COMBINED
PER SO N AL IN JU RY
AU TO M O BILE L IA B IL IT Y
ANYAUTO ............ ;
'.'
ALLCMNEDAUTOS(PfW. PASS.)
ALLOWNEDAUTOS
H1REDAUTOS NON-CAYTiB) AUTOS
''
GARAGEUABIUIY
Binder SLA 562-87-01
4/1 6 /8 7 4/16/88
E X C E S S LIABILITY . .
UMBRELLAFORM ' . ' OTHERTHANUMBRELLAFORM
W O R KER S' COM PEN SATIO N A N D :V 4*
!: EM PLO YER S' L IA B IL IT Y '
OTHER
B ^otor';_C arg o_^V .;^;.
Binder
' .f-.; 4/16/87
I' ."-."l1/ ."Li: ' '"
4/16/88
$ (EACHACCIDENT) : 'i:
s -- (WSEASE-POLICYLOTT) S ' (DISEASE-EACHEMPLOYEE)
1 0 0 ,0 0 0 Limit w ith . i-C1,0 0 0 deductible.''^
c -j
T
. -02. Keaw O O a_ L a n e .
. SH O U LD A N Y O F TH E ABO VE D ESCR IBED F O U C IE S B E C ANC ELLED BEFO RE T H E E X -
P I R A T ION O A T E T H E R E O F ," T H E IS S U IN G C O M P A N Y W IL L E N D E A V O R T O
. M A IL ' ">' n A V S W R ITTEN N O TIC E T lM filE C B K IF 1 C A T E H O LDER N AM ED TO TH E
PM % n ?: - i- r - E ta L S T , B i n ' FAILURE TO M A IL SUCH N O T J ffiS H J ^ IM P O S 6N O O BLIG ATIO N OR LIA B ILIT Y
. ..=..
g of any kino upon the com
ageuisjor eepres^ntatives.
AU TH O R IZED REPRESENTA'
T T TM fl^ ^ ^ 7 S 1 S B re E S ! T i5 ^ ? ? 5 T IE "T O B 5 3 r! I0 3 H T e $ < !!B :^ B m T E a ii|iB Y C rY B fim n C M 3 0 P 2 !!T iS !S S iTM m T r!ir
W .W ll I.UJl IW llf
1 FH M A W 00223
V Z Z N VIAIH d
REJJEECTS TESTING ROLLER MILL
KEITH B LEHttN 457 MOOSE AVE
S PIAUFIEID HJ 076%
3L TL
KEITH B LEHWI 457 MOOSE (WE S FLfllNFlELD MJ 87880
KEITH B LEMttM' 457 MOOSE ftE S PLAINFIELD HJ 07B8B
--- --
KEITH B LEffttH 457 MOOSE OWE 5 PLAINFIELD MJ 07088
KEITH B LEWttN 457 MOOSE flVE s afiiH Fiao h j 07083
3L
KEITH D LEWWN 457 MOOSE (WE S PLAINFIELD NJ 07080
I F H M A N (1(1225
June 14, 1985
M.J. Lorang 260A
,. s
Throw-out Ports for South Plainfield Williams Hill
With all the attention that has been given to the tremolite/asbestos issue,
another potential health problem area with ta lc has been overshawdowed.
This problem area concerns crystallin e s ilic a (quartz).
.
In order to avoid labelling the fact that our product contains crysta llin e
s ilic a , our product must contain less than 155 total quartz. Perhaps just as
important, many of our customers require products to contain <155 quartz as a
raw material specification. For most of our products, meeting this spec is
usually no problem. One product we manufacturer where i t is becoming a
problem is Supra.
`
Since Supra is used in the cosmetic industry as well as the rubber industry
as a dusting agent, both segments are p articu larly sensitive to crysta llin e s ilic a . Mineralogical analyses of Supfa products over the last six months have identified many samples that contain up to 255 s ilic a . I f this situation continues and remains unchecked, we w ill undoubtly lose business as well as being subject to potential product lia b ilit y .
I t is suggested that plans proceed without delay to in sta ll reject ports in the South P la in fie ld Williams M ill. Our recent test work at Alpine and Los Angeles confirm that this action would alleviate the problem. This positive action would probably prove beneficial to us in ur dealings with Dartco as w ell. As you witnessed at our meeting with them, they are beginning to be
concerned with the abrasiveness of Supra. We could t e ll Dartco that we have undertaken these efforts to reduce the quartz concentration as a result of
our meeting and th eir expressed concerns. I'm sure they would interpret this action,as one of a concerned supplier.
Please le t me know at your e arlie st convenience, your thoughts on this issue.
R. J . Zazenski 237A
RJZ/nne
R.D. Baker R. J . Buettner M.D. Held
K ^ Lh m ir1
G.D. Lessner L.H. Morse
I FUMAN 00226
b U U NVI/MHd I ? ' / -_ 5 " /
rS - ; y y
P/
I F U M A N (10227
I F U M A N (1(123(1
Cyprus Industrial Minerals Company
Talc Division 7200 South Alton W ay Post Office Box 3419 Englewood. Colorado 80155 303-740-5444
February 21, 1983
Mr. Giovanni Sotgiu Directtore Commerciale Societa Talco e Grafite P i a z z a G a r i b a l d i 25. 10064 Pinerolo Italy
Val '
Chisone
s.p.a.
Dear Mr. Sotgiu:
I am aware that your company is reviewing the supply contract for Italian t a l c . This letter to-a degree is related to that contract, but is more for information purposes.
. -
As previously discussed, we inserted a clause in the contract to
.
the effect that the crude should meet CTFA protocal, namely 90% talc minimum. With your last shipment to the United states, we
.
have had a difficult time achieving this prot o c a l . Attached for
your information is our laboratory report #83-017. This lot of
Supra talc was made from your latest crude shipment, to us and was
to be submitted to Johnson & Johnson for the cancer testing program.
Knowing their efficiency, we did not want to send them a sample of
talc that was not 90% pure. Therefore, th sample of Supra that
was ground was not sent.
In.order to meet the minimum 90% talc, the crude had to and run through our mill. As I see it, the problem was of chlorite in the crude. Somehow a better sorting job done to remove excess chlorite.
be. h a n d - p i c k e d the-amount has to be .
..
A n o t h e r p r o b l e m w e h a d w i t h t h e l a t e s t l o t i s o n e f r o m a
manufacturing viewpoint.. Because there are so many fines in
_ . ..
this lot, we are having a very difficult time getting the proper , . .
densities for our customers. Our experience has shown that the
.
more fines in the crude, the lower the bulk density. This
.
particular lot is grinding so that the bulk densities are in the
18-20 pounds per cubic foot category, whereas, our customer
..
specifications are usually 24-30 pounds per cubic foot. This lot
also had many bags of ground Italian talc in it. The paper bags
h a d n o t e v e n b e e n -r e m o v e d . I h a v e t h r e e d i f f e r e n t t y p e s o f b a g s
in my office that were found in this lot all marked in.Italian.
I a m c o n c e r n e d a s t o t h e r e a s o n s w h y g r o u n d .I t a l i a n t a l c i n b a g s
.
were thrown in a crude lot shipment. Some of my concerns are
aimed towards quality, others are precautionary because we cannot
separate the paper from the crude in grinding.
I F H M A N 0(1231
Mr. Giovanni Sotgiu F e b r u a r y 21, 1983 Page 2
P l e a s e recognize that this letter is not a letter of complaint, but rather one that I am sure you as a supplier and w e as consumers should v i e w as an aim towards improving quality so that we can increase the sales of Italian talc in the United States. Without your help and cooperation, we will have a far more difficult time.
In summary, I would like you to investigate the following:
1. I m p r o v e m e n t i n t a l c c o n t e n t
'
2. E l i m i n a t i o n o f fines
3. E l i m i n a t i o n o f b a g s i n f u t u r e b u l k s h i p m e n t s
The cosmetic market in the United States is a very difficult
one at this time. We are noticing more suppliers, namely
Australian, Korean and Canadian. The more help you can give
u s , t h e b e t t e r o u r f u t u r e s a l e s w i l l be.. L o o k i n g f o r w a r d t o
future meetings.
Sincerely,
L o u i s D. M u r i n o Vice President, Marketing
LDM:kam
Enclosure
R. J . B u e t t n e r D. R. F e r r y R. W. G r e x a G. D. L e s s n e r
I FHMAN (M232
LABORATORY REPORT
refer en c es:
Johnson & Johnson - CTFA Protocol Ski liman, New Je rs e y
REPORT NO: KEYWORDS:
83 "0 1 7
Supra
DATE OF REPORT: 2 / 7 / 8 3
d a t e o f w o r k r e o u e s t s b y : 1 / 2 0 / 8 3 " 0 . R. F e rry REPORTED BY: K. W. Olson
APPROVED BY: STATUS: C O PIES:
C. R. Moebus Complete As Requested HTM, RSL, GOL, jw R , CRM, WWG, R JB , RWG, ORF, FFB, RAP, KWO, F i l e
SUBJECT: OBJECTIVE:
SUMMARY:
OETAILS:
One sample packet of t a lc from Mr. George Lee of Johnson & Johnson la b e lle d :
Cyprus Supra
Lot 721 205A
.
Ja n . 19, 1983
Check th is sample lo t of Supra fo r conformance to CTFA speci f .cations
(the sample lo t must be a t le a s t 90% t a lc ) by XRO.
XRO a n a ly s is of Cyprus Supra, Lot 721205A, in d ica te s that the sample lo t contains approxim ately 15% c h lo r it e . Therefore, the sample lo t does not conform to CTFA s p e c ific a tio n s for cosmetic t a lc . ORF was informed of th is by telephone on 1/21/83.
Mineralogy by XRO of Cyprus Supra, Lot 721205A (average o f 5 determ inations by XRO):
% Chlori te
% Do1orni te % Quartz
% Calci te % Talc
15% 2%
2%
0.5% 80%
K. W. Olson KWO/me
Cyprus Industrial Minerals Com panyfialc Division Box 3419, Englewood, CO 80155/(303) 740-5440
CYPRUS LR7-82 I FMM AN (1(1233
I .1
I F U M A N 0(1234
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I FUM AN nfl23fi
Cyprus Industrial Minerals Company
555 South Flower Street
Los Angeles. California 90071
Telephioone 213) 459-3700 u g ust 26, 1980
TWX 910) 321-5753
Mr. Geo r g e D i p p o l d Whittaker, Clark and '1000 Coolidge Street South Plainfield, NJ
Daniels, 07080
Inc.
Dear Mr. Dippold:
Our product Monol b l e n ^ 4609 Talc, Lot No. 119059, has been checked in our Los Angeles laboratory. It wa s c h e c k e d b y X - R a y D i f f r a c t i o n a n d S c a n n i n g Electron Microscopy and found to be free of asbestos. The X-Ray Diffraction analysis for free silica indi c a t e d t h e p r e s e n c e o f *vl% q u a r t z .
Sincerely,
M ____
Chemist
M M K :r h
cc - G. J. G i l l C. R. M o e b u s J. P. S t i f f
CYPRUS
1 F H M A N (1(1237
I
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! FUMAN 00239
REPORT NO: SUBJECT;
Problem :
86-098
TECHNICAL SERVICES LABORATORY REPORT
DATEOFREPORT: -5-86
MANUFACTURING ASSISTANCE REQUEST: Yellowstone Screeninqs - Quartz Removal at South Plainfield
.
Talc Technical Services has been asked to perform XRD mineralogy testing for quartz on 8 samples (products, rejects, crude and composite) produced from Yellowstone screenings, Lot #S05066Y, at South Plain field using the bottom throwout port on th eir Williams Roller M ill.
Tests/ Results :
See Addendum (attached).
Conclusions : 1. The best quartz rejection takes place at the 12% reject rate. The 8% reject rate gave a quartz content in the 325 mesh product of approximately 3/4% (liste d in the table as <1%).
2. At the 2% reject rate, approximately 17% of the material rejected
is quartz. This means that 6.8 lbs. of quartz are rejected per
.
ton of ore processed. At the 8% reject rate, 22.4 lbs- of quartz
are rejected per ton of ore processed. At the 12% reject rate,
28.8 lbs. of quartz are rejected per ton of ore processed. The XRD
data indicates that the Yellowstone crude contains approximately
20 lbs. of quartz (%1%) per ton of ore. I f the percent quartz
varied to 1^%, the quartz content would be 30 lbs./ton. Thus,
i t would appear that a reject rate of 12% is nearly ideal.
3. The data indicates that quartz and chlo rite are the most susceptible to rejection in Yellowstone screenings. At a 2% reject rate, the
throwouts are composed of 47% quartz and 15% ch lo rite. (Note the inverse.relationship between % quartz (or % c h lo rite ), and percent reject ra te .) It may be that the chlorite is interfoliated or at
least strongly associated with the quartz in some Yellowstone ore.
REFERENCES: KEY WORDS: COPIES:
CIMC - S. P la in fie ld , N .j. Throwouts, YS, Quartz, Williams M.JL, ;KBL, EPT, KWO, RDB, FILE
repo rtedby: requested by: status:
K. W. Olson M. J. Lorang Complete
GYPRUS
I FHMAfvl ntl2dn
Report No : 86-098 Date of Report: 6-5-86 Page 2.
Conclusions (continued) :
The quartz-feldspar-biotite, metamorphism to chlorite sequence may
explain th is. At higher reject rates, more ta lc and more carbonates are rejected. This may make i t appear as though less quartz is
rejected. However, since the quartz content is 20-30 lbs. per ton of ore, oilce the quartz is rejected, then the use of a higher
rejection rate than necessary to reject 20-30 lbs. of quartz per ton of ore results in the needless rejection of more talc and carbonates. The highest quartz rejection in lbs. of quartz/ton of ore occurs with the 12% mill reject rate (see Conclusion #2).
4. The data.predicts that a 10% mill rejection rate would result in a 13% quartz value in the throwouts, which translates to 25 lbs. of quartz/ton of ore. Because this is nearly midway between 20 and 30
lbs. of quartz/ton of ore (the expected quartz range in Yellowstone screenings), a 10% mill reject rate may be satisfactory.
5. A graphic plot of reject rate in percent versus lbs. of quartz rejected per ton of ore (th is data is contained in Conclusion #2) predicts that a 13% reject rate would be required to remove 30 lbs. of quartz per ton of ore. Thus, the greatest anticipated percentage of quartz in Yellowstone screenings would be rejected at a 13% mill
reject rate.
K. W. Olson, Ph.0. KWO/rnc Attachment Received & Typed 6-10-86
I FHMAN 00241
Report No: 86^098 Date o f Report: 6 -5 -8 6
ADDENDUM
Sample
325 M Product, 2% Reject Rate
325 M Product, 8% Reject Rate
325 M Product, 12% Reject Rate
Rejects, 2% Reject Rate
Rejects, 8% Reject Rate
Rejects, 12% Reject Rate
YS Crude, Lot S05066Y
325 M Product, ' Composite
% Quartz % Feldspar % Talc % Ctilori
o,l
N.D. a.91
*k
<1 N.D. o,91 0,1
N.D. o,91 0,1
* 1 7 o,l o,58 0,15
>14
*2
o,62 o<6
* 1 2 o,68 o,2
*1 N.D. o,91 tr
'ViJg N.D. o,91 0,1
% Calcite % Dolomite % Magnesite % Mica
^2 ^6 tr N.D.
<7
. N.D.
N.D.
^2 ^6 tr N.D.
^1 ^6 <2 tr
^1 15
tr N.D.
^2 M.6
tr N.D.
<2 0,6 N.D. N.D.
<2 <6 t r ' N.D.
<
\
V/-4
REPORT NO: SUBJECT:
86-098 Addendum
TECHNICAL SERVICES LABORATORY REPORT
DATE OF REPORT:
7-2-86
MANUFACTURING ASSISTANCE REQUEST: Yellowstone Screenings - Quartz Removal at South Plainfield
Problem:
Provide GEB testing results for 8 ta lc samples (products, rejects, crude.' and composite) produced from Yellowstone screenings, Lot #S05066Y, at South Plain field using the bottom throwout port on the Williams Roller
M ill.
Tests/ Results:
REFERENCES: KEYWORDS: COPIES:
' Sample
325 M Product 2% Reject Rate
325 M Product 835 Reject Rate
325 M Product 12% Reject Rate
Rejects, 2% Reject Rate
Rejects, 8% Reject Rate
Rejects, 12% Reject Rate
YS Crude Lot S05066Y
325 M Product Composite
GEB 79 80 77 61 . 75 75 75
^ 80
K. W. Olson, Ph.D. KWO/mc (Received 7/2, Typed 7/7)
CIMC - S. P la in fie ld , N .J. Throwouts, YS, Quartz, Williams MJL.i KBL\ EPT, KWO, RDB, FILE
REPORTED BY: requested by: status:
K. W. 01S O n M. J. Lorang Comp ete
CYPRUS
I FHMAM nn?43
REPORT NO:
86-099
T- I
J
TECHNICAL SERVICES LABORATORY REPORT
DATE OF REPORT:
7-2-86
s u b je c t :
MANUFACTURING ASSISTANCE REQUEST: B.T. Screenings - Quartz Removal
.
at South P la in fie ld
.
- "Problem:
Talc Technical Services has'been asked to perform XRD mineralogy testing for quartz on products, rejects, crude and composite samples of BT talc
that were milled, at.South. Plainfield-using the. Williams Roller Mill with the bottom throwout port. GEB and LOI testing were also performed.
Tests/ Results:
See Appendix.
Conclusions:
1. The greatest quartz rejection in pounds of quartz rejected per ton
of ore occurred with the 102 reject rate, in which 14 pounds of quartz per ton of ore were rejected. At the 62 reject rate, 7.2 pounds of quartz per ton of ore were rejected. At the 32 reject
rate, 6 pounds of quartz per ton of ore were rejected.
.....-- --- ----2:....At-a--th eo retical' 20 pounds of quartz per. ton of ore (i.e ., 12
quartz), which is ty p ic a lly found in BT ta lc by XRD, i t would seem
that a reject rate of at least 72 (assuming a 72 quartz content of
the rejects at the 72 reject rate) would be necessary to reduce the
. . quartz content in the product t o -1/22. -..........
-
3. The data indicates that quartz rejection of BT ore is feasible . using the Williams Roller Mill bottom throwout port. This, is .
evidenced in the 325 Mesh 102 Reject Rate sample in which the quartz has been reduced to ^1/22 and the magnesite has also been rejected.
REFERENCES: KEYWORDS: COPIES:
CIMC - South P la in fie ld , NJ Throwouts, BT, Quartz, Williams m j l . c k b l e PT, KWO, RDB, FILE
REPORTED BY: REQUESTED BY: STATUS:
K. W. Olson M. J . Lorang Complete
CYPRUS
I FHMAN nrma
fcT -V /
Report No: 86-099 Date of Report: 7-2-86
Page 2.
Conclusions
(continued): 4 .' In throwout studies such as this extreme care should be taken to
. submit representative samples of products, rejects, crude, and
...............
composite samples to. the.1aboratory. In this.study, the BT crude
- sampl e was not representative of the overall crude. This is
-
evidenced by the low dolomite and magnesite'(and as a consequence,
the* low tor) va'l'ues 'obtained. The BT crude' XRD and LOI testing was
performed, in. trip l icate, with excellent reproducibility. The
analysis cannot compensate for poor sampling. Thus, for studies
such as these to be the most meaningful, extreme care in sampling
must be taken.
K. W. Olson, Ph.D. KWO/mc Attachment (Received 7/2, Typed 7/7)
I f h m a n nn?dfi
Sampl e
325 M Product 3% Reject Rate
325 M Product 6% Reject Rate
325 M Product 10% Reject Rate
Rejects, 3%
Rejects, 6% Rejects, 10%
B. T. Crude 325 M Composite
APPENDIX
MINERALOGY BY XRD; LOI; GEB: LOT IS05076B
% Talc % Quartz % Chlorite % Dolomite % Magnesite % Feldspar % LOI % GEB
*89 <1
*7
*3
6.53
80
*89 <1
*7
*2
' *1
6.50
77
*89 *4
*8
<3
--_
6.49
77
*72 *10 *77 *6 *77 *7 *39 * 1 *89 *}
*11 *10
*7 *8 *9
*6 * 1 *5 *2 *5 <2 . t r *2 --
*Jg
8.15
73
8.30
72
--
9.08
74
--
5.99
77
--
6.52
76
ROHER MILL REPORT
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I FHMAN (M247
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FHMAN 00248
V R O L ER MILL REPORT
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CK. INIT. FHMAM 0(1249
ROLLER MILL REPORT
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FAN
iA M P ,S _ | AMPS
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CK. INI']'. I FHMAW 00250
March 31, 1986
M. J . Lorang
Roller Mill Beneficiation
As per our discussion on the Williams ro lle r mill throwout system, we need to test the "bottom" drawoff on Montana screenings. I f the mill bnficites the screenings anywhere near as well as i t bnficites the Ita lia n crude, we should incorporate "bottom" drawoff on our Three Forks ro lle r m ill. I suggest we send a boxcar of BVH-22 (which has high quartz content and consequently high valley abrasion) to South Plain field for test purposes. I f you would lik e , I can make the shipping arrangements.
E. P. T irita s
EPT:jsf
R. 0. Baker G. R. M. Dugan :K. B. Lehman R. G. Morris L. H. Morse C. W. Nichols R. B. Rickard
\s z a a
I FU M A N nn2fi1
Thrcwouts * ' jt'
A. throwout i s provided w ith a V e rtica l M ill when i t is necessary to remove
_S-"B
hard un-grindable or un desirable m aterial from the grinding chamber. The throwout is mounted in to a h o le in the lower corner o f the grinding chamber. This ?*4"*. throwout c o n s is t s o f a sm all screw driven by a u n iv ersa l type gear motor. The Sv screw i s driven in a d ir e c tio n that feed s m a teria l away from the m il l, and the throwout is normally furnished with about 50% o f the end o f the feed screw blocked o f f . It may be n ecessary to remove part o f t h is r e s t r ic t io n in some c a s e s , and in other cases i t may be necessary to add a d d itio n a l r e s tr ic tio n s ahead o f the throwout in order to g e t proper operation. The necessary adjustments must be made by experiment in the f i e l d to ob tain s a tis fa c to r y r e s u lts.
-i--. t & Nt
I FHMAN (1(1252
REPORT NO: SUBJECT:
Cyprus Industrial Minerals Company Talc Division
85-244
TECHNICAL SERVICES LABORATORY REPORT
----------------- 10-14-85--DATE OF REPORT:
MANUFACTURING ASSISTANCE: Quality check of Ita lia n talc
BACKGROUND:
South P la in fie ld is experiencing low brigtness of Ita lia n ta lc . We w ill test brightness in an attempt.to determine at' what point in the manufacturing process i t is acquiring a dark color.
RESULTS :
SAMPLE 1. Dryer feed 2. Dryer feed 3. Dryer feed 4. Dryer feed 5. Dryer discharge 5. Dryer discharge 7. Dryer discharge 8 . Dryer discharge 9. Baghouse fines 10. Baghouse fines
GEB 89 82 87 89 87 85 88 85 83 84
\]/[t
M. Lankford
SAMPLE
GEB
11. Fines and discharge 82
12. Fines and discharge 87
13. Cyclone discharge
88
14. Cyclone discharge
86
15. Cyclone discharge
87
16. Throwouts 17. Throwouts
74 77
18. Packer product 19. Packer product
86 86
\
KEY WORDS: C O P IE S ',
Color, So. Plain field CWN, EPT, MJli, ML, RDB, FILE
REQUESTED BY: STATUS:
C. W. Nichols Complete
I FHM AN nn?S3
Cyprus Industrial Minerals Company Talc Division
REPORT NO.
85-273
TECHNICAL SERVICES LABORATORY REPORT
DATE OF REPORT; 10-31-85
su bjec t:
QUALITY CHECK: ITALIAN CRUDE
3R0BLEM:
Some darkening has been noted in Supra. He w ill attempt to determine at what point in the process this occurs.
SAMPLES:
From Lot # S102i5, lab sample # S-226-85 Composite dryer feed Composite .dryer-discharge Composite mill discharge Composite packer discharge
TEST/RESULTS : , .
6 .E.B.
Dryer feed .
Dryer; discharge Mill discharge Packer discharge
88 89
87 85
_____________ HUNTER L* a* (Green)
95.34
96.08 96.00 95.31
-.75 -.56 -.81 -.52
b* (Yellow)
.99 1 .19 1.71 1.61
"OMMENTS:
I t appears that loss of brightness begins in the mill and.continues through the packer. These results are inconclusive in terms of isolating the cause.
We might consider the po ssib ility of some darker residue in the mill and packer from a previous lo t. Lower G.E.B. samples show a very slig ht increase
in yellow cast.
M. Lankford ML/cc
.
REFERENCES: KEYWORDS: C O P IE S :
CIM - South P la in fie ld Supra MJL, KBL; RJZ.^EPT, ML, RDB, FILE
REPORTED BY: REQUESTED BY; STATUS:
M. Lankford K. B. Lehman Complete
CYPRUS
I FHMAN nn?Rd
V-u*
REPORT NO:
Cyprus Industrial Minerals Company Talc Division
86-065
TECHNICAL SERVICES LABORATORY REPORT
DATE OF REPORT: 3-26" 86
subjec t:
. MANUFACTURING SERVICE REQUEST: Roller Mill Rejection of Undesired Minerals in Supra
Problem:
Rests/ Results:
XRD mineralogy testing on eight product/reject pairs (3/7/86) for ro lle r milled Supra with reject ports were requested by South
P la in fie ld . The f ir s t and la st pairs in the eight pair series were characterized per R. D. Baker.
Mineralogy by XRD:
Product, 10:15 P.M.
Chlorite
Quartz Feldspar Calcite Dolomite Magnesite Talc L.O.I. =
V3%
^1% ^94%
5.86%
Product, 12 :00 A.M.
Chi orite
Quartz Feldspar
Calcite Dolomite Magnesite Talc
L.O.I. =
^3%
*h% *h%
^1 %
^94% 5.85%
Rejects, 10:15 P.M.
Chlorite Quartz
Feldspar Calcite Dolomite
Magnesite Mica Talc
L.O.I. =
^6% V30%
^1 % VI % ^10%
^2%
tr ^50%
9.43%
Rejects, 12 :00 A.M.
Chlorite Quartz
Fel dspar Calcite Dolomite Magnesite Mica Talc
L.O.I. =
^7%
^25% VL% VL%
VL0% *v2 % ^1 %
^53% 9.66%
REFERENCES: KEY WORDS: C O PIES:
CIMC - South P la in fie ld , N.J. Supra Rejects MJL, i.KBQ, EPT, KW0, RDB, FILE
REPORTED BY: REQUESTED BY: STATUS:
K. W. Olson
K. B. Lehman
Complete as directed
CYPRUS
I FHMAW n02fifi
i
Report No: 86-065 Date of Report: 3-26-86 Page 2.
Conclusion: The data indicates that the efficiency of the ro lle r mill reject port(s) is the same at the beginning and at the end of the testing period.
iCUJ. K. W. Olson, Ph.D.
KWO/mc
(Received & Typed 3-26-86)
'
i f h m a m n n ?5 fi
I F U M A N (1(1257
Cyprus Industrial Minerals Company Talc Division
REPORT NO:
86-016
i.-\ I HU.,-.'. Kl-IiVICTS ; A' >`A ' 1!i-V REPORT
DATE OFREPORT: 1-23-86
SUBJECT: `
CUSfOMER SERVICE REQUEST: Supra Q u a lity Check - Dartco
ickground:
impie: suits :
A ll Supra t a lc shipments to Dartco are c h a ra c te riz e d by T a lc T ech n ical S e rv ic e s at the request of the customer . Preshipment samples are obtained from the South P la i n f ie l d m ill and the r e s u lt s forwarded to D artco .
Lo t IS01156, Car iACFX-59796.
GE8 SRO Surface Area Acid Solubles LOI
as % C O 2
M ineralogy by XRD:
C h io rite Quartz Feldspar Dolomite Maqnesite Talc C alcite
86.2
'
32.8 lbs/100 lb s.
4.1 mVg
0.76%
6.88%
*5%
*vL/2% <L%
n.1/2% n52%
<1/2%
'
`
R. C. Cloud RCC/mc
REFERENCES: KEYWORDS: C O P IE S :
Dartco - Augusta, GA
'
Dartco/Supra
M JL, KBL, R JZ , RDR, RCC, OARTCC ( 2 ) , F IL E
REPORTED BY: R. C. Cloud
R EOUESTED BY: K. B. Lehman
STATUS:
Complete
I FHMAN nn?SR
W 'tm REPORT NO: SUBJECT:
Cyprus Indu^triamjnerals Company
TECHNICAL SERVICES
l/ S K r
LABORATORY REPORT
85-278
Xu ^/ y S ",
DATEOFREPORT: i 1/7/85
":
MANUFACTURING SUPPORT: Ita lia n Talc
Problem :
Some darkening has been noted in'.Supra. We w ill attempt to determine at what point in the manufacturing process this occurs.
Samples :
From Lot #S10215A Lab Sample #S-229-85:
.
.
Composite Dryer Feed ' .'Composite Dryer Discharge '
Composite Mill Discharge
.
Results :
See Page 2.
.
Refer to report #85-273 in which the darkening appeared to begin in the m ill. The results are included in this report.
Refer also to report #85-244 in which the brightness loss appeared to begin in the dryer. That report is attached.
Comment :
I t was noted that the mill discharge (which is tested as received from
the plant) appeared coarser than the dryer feed.and discharge (which
arrive crude and are ground by Tech Services). Lab personnel then put
the mill discharge through the Mikro-pulverizer one time and retested
it . As seen in Table 11 the brightness rose 1.6 points.
.
Conclusion:
In the series of samples from Lot #10215A, there appears to be no loss of brightness at any point.
For any future testing on this problem, we.may.wish to screen and grind samples to make sure the samples we are.comparing are consistent.
M. ^ c u d c f W
M. Lankford `
'
ML/mc
Attachments
REFERENCES: KEYWORDS: COPIES:
CIM t South Plain field Supra
CWN EPT, MJL, ML, RDB, FILE
r e p o r t e d b y : m. Lankford r e o u e s t e d b y : . b. Lehman
STATUS:
Complete
CYPRUS
FHMAM nn2sa
U
Report No: 85-278 Date of Report:. 11/7/85 Page 2.
TABLE I (From Report #85-278, Lot' #S10215)
Dryer feed* . Dryer discharge* Mill discharge** Packer discharge**
GEB"
88 89 87 85
L*
95.34 96.08 96.00 95.31
HUNTER a* (Green)
-.75 -.56
-.52-
b* (Yellow)
.99 1.19 1.71 1.61
11 ccnn CMO
TABLE I I
(Current Samples)
HUNTER GEB L* a* (Green)
Dryer feed*
Dryer discharge*
Mill discharge**
Mill discharge re-ground, Mikro-pulverizer, one pass
86.8 89.4 87 88.6
95.25 96.32 95.97
-.32 -.16
b* (Yellow)
1.05 .90
1.0 2
*Ground by tech Services, Mikro-pulverizer, 3 passes **As. received from S. Plainfield
i f h m a n n n ? fin
REPORT NO: SUBJECT:
C yprus Industrial M inerals Company Talc Division
85-244
TECHNICAL SERVICES LABORATORY REPORT
DATE OF REPORT:
TTM 4 - 8 5
MANUFACTURING ASSISTANCE: Quality check of Ita lia n ta lc
BACKGROUND: South Plainfield is experiencing low brigtness of Ita lia n ta lc . We
. w ill test brightness in an attempt.to determine at' what point in the manufacturing process i t is acquiring a dark color.
RESULTS:
SAMPLE 1 . Dryer feed 2 . Dryer feed 3. Dryer feed 4. Dryer feed 5. Dryer discharge 6 . Dryer discharge 7. Dryer discharge 8 . Dryer discharge 9. 8aghouse fineS 1 0 . Baghouse fines
GE8 89
82 87 89 87 85 88 85 83 84
SAMPLE
GE8
1 1 . Fines and discharge 82
1 2 . Fines, and discharge 87
13. Cyclone discharge
88
14. Cyclone discharge
86
15. Cyclone discharge 87
16. Throwouts
74
17. Throwouts
77
18. Packer product
86
19. Packer product
86
M. Lankford ML/cc
REFERENCES: KEYWORDS: COPIES:
' CIM, Englewood Color, So. Plain field CWN, EPT, MOL, ML, RDB, FILE
.
REPORTED BY: REQUESTED BY: STATUS:
M. Lankford ' C. W. Nichols
Comp! ete
CYPRUS
IF H M A N nn2R1
Cyprus Industrial Minerals Company Talc Division
REPORT NO:
85-279
TECHNICAL SERVICES LABORATORY REPORT
DATE OF REPORT: 11-4-85
SUBJECT:
MANUFACTURING- SERVICE REQUEST: Throwout Efficiency at S. Plainfield
Pro bl em:
Operational evaluation of throwout beneficiation on Williams ro lle r mill at S. Pla in fie ld .
Results:
Sample mineralogy and impurity trend chart are included, in the appendix.
Conclusions:
1. Reject material is high in quartz and dolomite. Trends indicate cycles of quartz and dolomite content of the product which may match reject periods (see trend chart). Feed variation and actual reject quantities w ill affect relationship.
2. Talc content of reject material averages about 50% which w ill be a consideration. Probably should attempt to get to continuous system where talc content can be established re la tive to percentage throwouts and efficiency.
RDB/mc Attachments
REFERENCES: KEYWORDS: COPIES:
South P la in fie ld Throwouts RJB, MJL, EPT, :k bl; RDB, F ile
REPORTED BY: REQUESTED BY; STATUS:
R. D. Baker K. B. Lehman Complete
CYPRUS
I F H M A N nn?fi?
APPENDIX' - MINERALOGY
Sample
Chlorite
V .! Quartz Oolomite
Cal cite
Magnesite Talc
9:30R 7 18
6 '
9:31P - i-3 - . 3......... 2
9:45P
- 8 '1
-1
10:00P l l ' '
h.
1
10:15P t 6 1 tr
1
10:30R
12 -12
19
10:31P
5 h
2
10:45P
.5 ' 2
1
11: OOP
7 *^
3
11:15P
6 . tr
1
11:30R
1 1 19
16
1 1 :31P
. '8
. 1
1
11:45 P 12: OOP
6 * H. 7h
2 1
12:15P 12:30R 12 :31P
6 2 13 13
7 . h.
3",
25 j
12:45 P
6
tr
1
1: OOP 7 1
1
1:15 P
8 tr
1
1 :30R
1 0 ' 11
8
1 :31P 9 1
1
1:45 P
6 *' H
1
2: OOP
8 h
1
2:15 P
4
.1
2:30R
11
14
.13
2:31
4 tr
1
2:45 P 9 1
1
.2 1 .
t r - 1 .
tr -
tr -
tr -
.2
3
, tr
-
--
--
--
1
1
1 '-
tr -
--
- .1
'4
3
--
--
--
--
1 3
--
--
--
--
-1
2
tr -
tr -
66 91
90 87 93 52 92 92 89 93 52 89 91 91
88
42 91 93 91 91 67 89 92 90 93 59 94 89
I F H M A N <1(1263
r a t IMVINHd 1
\
)
gx
?!
ft
i*a3l
?5 X
at
.0o-*
; .)
I F H M A N n<12RS
FHMAN
VZ IM VINHd I
F H M A M nn2fiR
K0 5 X 5 T O T H E C E N T IM E T E R I X 24 C M . -> K 1 J F F E X & E S S E H C O . U H A L 1 D 4 A
^
filA in A U iW
'"'V
FUMAN nn?KQ
h
iti !
f u m a n nn?7n
L & i& j jr ' *
: jjfc/1;. i)bi`*b yA-c. k
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/, 5 6? ^ ) . ^
f 0'* tyxr'J ' j W ^FH-
- T - iirV - 0 - c| 0
^^
9 ' * 0
^ '/ i t s . f ^ h , .
V ' r,
[,i
.7
.,,
V".
j . h
\
V
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3 >'y***a-_ K * - .
I FHMAM (10271
Lista de Inspeccin Antes del Turno Para Operadores ele Equipo
N om bre d e l o p e r a d o r
.
N um ero d e E q u ip o
___________
F e c h a _________________________________ T u r n o [ c i r c u l e u n o ) m a d r u g a d a
d a
ta rd e
CAMINE ALREDEDOR D EL E Q U IP O . V e r i f i q u e e l c o m p a r t i m i e n t o . d e l m o t o r , l n e a s h i d r u l i c a s ,
lq u id o . E l e q u ip o d eb e e s t a r ra z o n a b le m e n te li b r e d e a c e ite , g ra s a y o tr o s p e lig ro s de
E l re a debe e s ta r lim p io .
n iv e l de fu eg o .
V ER IFIQ U E TODO LO S IG U IE N T E EN SU EQ U IPO E l fre n o de. e s ta c io n a m ie n to d e b e r e te n e r s e con l a u n id a d
B IEN DEFECTO
FRENO
d e e n e rg a h a c ia a d e la n te . Los fre n o s d eben a p lic a rs e
ig u a lm e n te p a ra que e l v e h c u lo no se d e s v e .
LLANTAS BOCINA
O b serv e la p re s i n de a ir e . E st la s u p e r f ic ie ro d a d u ra ad ecu ad a y en buen a c o n d ic i n ? O pere. 1a b o c in a -
de
EXTINGUIDOR DE FUEGO D IR E C C IO N
E s t in s ta la d o se q u ra m e n te ? E s ta c a rg a d ? E s t l a e m p a q u e ta d u ra r o ta ? E st l a D re s i n en D ro p io 1am anee? R esp o n d e b ie n , e s t f lo jo o e sp asm d ico ? L a d ire c c i n d e e m e rq e n c ia tr a b a ja e n ca m in o es d e re m o lq u e ?
R E F U E R 2 0 DE ALARMA
E s t fu n c io n a n d o a p ro p ia d a m e n te ?
LUCES
V e r i f i q u e TODAS l a s l u c e s i n s t a l a d a s p a r a o p e r a c i n a p ro p ia d a .
LIM PIADOR DE PARABRISAS L im p i a n b i e n , s i n r a y a s ?
V ID RIO S
H ay g r ie ta s o e x c e siv a s ra ja d u ra s ?
CORREAS DE SEGURIDAD DE ASIENTOS
E st n e n b u en a c o n d ic i n ? U s e la s .
L o s r e n g lo n e s q u e n o a p l i c a n d e b e n s e r m a rc a d o s N /A .
O b se rv a c io n e s:
__________________________________________________________________________________________________________________________
E n tre g e le e s ta l i s t a a s u s u p e r v is o r a n te s d e qu e u s te d o p e re e l e q u ip o . L len e o tro fo rm u la rio s i
a lg o s a le m al d u ra n te su tu rn o d e tr a b a jo .
1 /8 2
N o m b r e d e l s u p e r v i s o r _____________________________________________ M a n t n g a l o e n a r c h i v o p o r s e i s m e s e s .
I F U M A N (10272
Cyprus Industrial Minerals Company Talc Division
REPORT NO.
85-275
S U B JE C T :
QUALITY CHECK: Ita lia n Talc
TECHNICAL SERVICES LABORATORY REPORT
DATE O F REPORT: 11-7-85
Background: ; This is a new 5000 MT-shipment of Italian- crude- to-be quality checked for moisture, brightness, cast and mineralogy.
-Samples.:----=~.~_Seven..survey samples taken o ff the ship,.labeled 1 through 7.
Results:
` See Appendix.
Conclusion:
This shipment is a high brightness, high purity crude with no significant color cast. Its moisture content w ill be driven o ff in the plant dryer.
ML/mc Attachment
REFERENCES: KEYW O RD S: CO PIES:
CIM - S. Plain field
Ita lia n Talc
RJB, LHM, GDL, MJL, KBL, RJZ, RMP, ML,
RDB, FILE
.
REPORTED BY: REQUESTEO BY: STATUS:
M. Lankford R. J. Zazenski Comp ete
FHMAN 00273
Report No: 85-275 Date o f Report: 11-7-85 Page 2.
% Moisture GEB L *(black-white) a *(red-green) b *(b1ue-yellow) % LOI
1
1.1 90.4 96.44 -.55
.74 5.07
Mineralogy by XRD: % Chlorite % Quartz % Feldspar % Cal c ite % Dolomite % Magnesite % Talc
^2 ^ t r "" tr
<h
tr ^97
APPENDIX
1.5 91 96.25
-.55 .47
4.92
0.2 91.6 96.89.
-.56 .67
5.52
1.5 91.8 97.32
-.62 .89
5.34
2.1 91.6 96.51
-.58 .76
5.79
1.8 . 91.7' 97.18
-.55
.80 5.12
^3 tr
N.D. tr
^96'.
^2 tr
N.D.
<h
tr ^97
N.D. VL
^96
^2 N.D.
tr . <1
<H *\.96
^3 -^1
trn .d . ^2
tr ^94^)
^2
tr N.D.
tr ^97
II t j'
jI S' fl, _
A S / s / s
/ s ? / y
----------/U i f //
^ -= r^ i
/A fa r
Z*i///
----- ; 7-/'*?
nr'
fr._. _
? ____ //r
/o
...
-2 /A - 2_ _' V
f7-.fr.
t
2 ^ ?
T-/r
____/<? Z _ _ ..
- 2-
Y 7f.4 . Z / . j T ... //-2.. _ . / /.<T'.. - 7
2 -* * /
/ 6> /y
rif i-
) ri.-1i -t;J fi -4
z fo f 7
2 ^ // ,i 2?
2 ^ 2 f'
r
FUMAN nn?7fi
October 9, 1987
^
J . P. Close
.
T. F. Deems
G. R. M. Dugan
C. R. Geary
J . M. Hooks
F . -F. Hutchison
G. C. Jeske
C. W. Kinzeler
T. D.'Landels
K. B. Lehman
J . W. Massari
E. F. McCarthy
M. R. McCune
M. B. Toelle
. "'
. .
. .
'
-.
, ..
_
.
M&D ftsset L isting
As mentioned in R. J . Buettner's memo of September 30 regarding the Risk Management Id en tificatio n Survey, attached is a copy of the M&D asset listin g covering your location(s) for the ge.ri.od__.endj ng September 30, 1987. This
listin g w ill now be sent to your o n - a ^ u itr ^ ^ ^ E ^ S i.
As you may re c a ll, the previous asset system required the use of two schedules to determine the net book value of assets. This is no longer the case. A ll pertinent information is included on this one lis tin q . T@^tadS^affeieFtcan
""-" j "-----m $ .
nsun-c-y'Tj
The asset number in the M&D System is referred to as an "Item Number" and is comprised of ten digits - company code (three d ig its ), the equipment number or asset number used in the previous asset system (fiv e d ig its), plus two
additional digits which were randomly assigned.
The "Physical Location" numbers as shown on this lis tin g are not the ones you
are accustomed to using. The entire lis t of physical location numbers is shown on Table T-0113 in the Chart of Accounts. A copy of the most recent .,,version is attached.
As you are aware, whenever an asset is sold, traded, transferred, or scrapped,
an AM-777 form is required. This form is the source document for any
additions, deletions, or changes to the asset system. I t is your
responsibility to insure that th is form is submitted on a timely basis.
(Note: AM-777' s for Southeast Operations are prepared by Pat Cline in
C a rte rs v ille .) As a reminder, AM-777's on transfers within CIM are to be
handled by the receiving location.
FHMAM 0027
-2-
I t should be noted that when an asset is transferred from one location to
another, traded, sold, or scrapped and the AM-777 form is properly completed,
the item w ill s t i l l appear on your M&O asset listin g . However, the "Book
Cost" and "Book Accm Oepr" columns w ill show all zeros until the end of the
year at which time the item w ill be cleared. In the case of transfers, the
five digits which represent the prior equipment number are generally retained.
For example, a VCR was recently transferred from Los Angeles to
,
South P la in fie ld . The asset number at Los Angeles was 3293502701; the asset
number at South P la in fie ld is 3293502705. Both locations are in Company 329.
Also, some assets have separate item numbers for sales tax and freight.
Please be sure that the AM-777` s include a ll the item numbers in order-to
properly clear the asset from the books.
I f you have any questions or problems, please contact Pat Cline or me.
O^am r-
J . S. Feiger
jsf
R. J. Buettner 0. K. Hullock M. J. Lorang R. G. Morris E. H. Reade
IF H M A M 00277
Identfie r
MAD-FA Physical Locations
Sul Ifttln No. Effective
77. 8/1/87
r
T-0 1 1 ^ Page 1
309 331 ' 332
054 143 144
CIM Headquarters #309
CIM Headquarters - Admin, and General, Colorado CIM R&D - Admin, and General, California CIM PAE - Admin, and General, Colorado Alpine Plant, Alabama CIM TW -.Admin. & General - Georgia Louisiana Limestone - Admin. A General
'
026 027 030 033 034
035 036 037 038
039 040 041 042
043 045 046 047 048
049 052
053 . 329
CIM Talc #329
Miscellaneous California.Properties - Inyo County
Miscellaneous California Properties - San Bernadino County
Talc Operations, Denver
Yellowstone Mine, Montana
Los Angeles Mill, California
Alpine Mill, Alabama
.
Beaverhead Mine, Montana
'
Three Forks Mill, Montana
Alder Wash Plant, Montana
Grand Island Mill, Nebraska
South Plainfield Mill,. New Jersey
VanHorn Mine, Texas
Fernley Mine, Nevada
-
Fernley Mill, Nevada
Mining and Land Management, Montana
.
Engineering, Denver
Admin, and General, Denver
Marketing Headquarters, Denver
Bulk Distribution Center, Maine
Talc Search, Alabama :
Technical Services,.Denver
CIM Talc - Exploration, Montana
055 056 057 058 059 060 061 062 063 064 065 066 067 068 069 146-
333
:iM Clay #333
Aiken Mill, South Carolina
Aiken Mine, South.Carolina
Sandersville Mine, Georgia
Sandersville Dry Mill, Georgia
Sandersvilee Wet Mill, Georgia
.
Sandersville Kaolin Dry Mill, Georgia
Gleason Mill - General, Tennessee
Gleason Mill - Slurry, Tennessee
Gleason Mill - Air Float, Tennessee
Gleason Mine, Tennessee
.
White Marsh Mill, Maryland
.
White Marsh Mine, Maryland
Sandersville Marketing, Georgia
Sandersville Tech. Services, Georgia
. Sandersville Land Management, Georgia
Gleason Mill - Dry Tennessee WEA Tenn Weakley
CIM Clay - Admin, and General, Georgia
.
,
--
f V
.
'
1 FHM AW 0027
Identifier Code No.___________________
M&D-FA Physical Locations '
Bu I l e tin No, Effective
n
5/1/87
T-0113 Page 2
0
CIM Thompson Weinman #334
070 071 072 ' 073 074 075 141 334
Sylacauga Quarry, Alabama Paga Mine, Georgia Sylacauga Mill, Alabama Cartersville Mill, Georgia Paga Mill, Georgia Research Center, New Jersey Knickerson Property, Vermont CIM Thompson Weinman - Admin, and General, Georgia
Louisiana Limestone Aggregates #350
076 Morgan City Yard '
077 Lake Charles Yard
078 Houma Yard
079 Krotz Springs Yard
080 General - Marine
'
081 Spud Barge Ellis
082 Spur Barge #1
099 Baton Rouge Yard
.
350 Louisiana Limestone - Admin, and General
Three Rivers Rock Company #352
1
083 Primary Crusher
084 Secondary Crusher
085 1981 Crushing plant
086 Aglime Plant
087 Barge Loading,
..
088 Equipment Department
135 Limestone Quarry
136 Aggregate pit, Tennessee
352 Three Rivers Rock - Admin, and General
'` .
:
Harcon Barge Company #353
.
016 017 018 019 ' 020 021 022 023 024 025 089 090
353
American Spirit
Marie Thompson
.
Cumberland Express
' Rip Rap
Les Limestone
Workboat
Barges
Barge Loading
-
American Challenge
Spud Barge Ellis
Cyprus
Three Rivers Lady
. Harcon Barge - Admin, and General
, '
.
1
; . `
' . ,
I FHMAN 0027
B u lle tin No E f feet I ve-
77 8/1/87
Menti fi er Code Mo.
M4D-FA Physical Locations
T-0113 Page 3
026 033 036 037 038 049 057 058 059 060 070 071 072 073 074
091 092 344
337 338 339 340 343 344 345 346 348 3^9 356 358 390
145 358
093 094 095 390
CIM Equipment Company #367
Miscellaneous California Properties - Inyo County
Yellowstone Mine, Montana .
Beaverhead Mine, Montana
' Three Forks Mill, Montana
Alder Hash Plant, Montana
.
Bulk Distribution Center, Maine
Sandersville Mine, Georgia
Sandersville Dry Mill, Georgia
Sandersvilee Het Mill, Georgia
Sandersville Kaolin Dry Mill, Georgia
Sylacauga Quarry, Alabama
Paga Mine, Georgia
Sylacauga Mill, Alabama
'
Cartersville Mill, Georgia
Paga Mill, Georgia
Buckhorn Processing Company #344
Prep. Plant, Bulan and Haddix Tipple Jakes Fork Tipple Buckhorn Processing
Cyprus Coal Equipment Company 1355
Cyprus Mountain Coals
'
Cyprus. Straight Creek Corporation
Cyprus Cumberland Mountain Corporation
Cumberland Processing Division
Bailey Hill
Buckhorn Processing
.
Lost Mountain
"
Mountain Drive
Star Fire Coals
:
Straight Creek
Brownies Creek
Pine Mountain
Cyprus Empire
, .
Pine Mountain Resources #358
Mining Pine Mountain Resources - Admin, and General
Cyprus Empire Corporation #390
Craig Office Loadout Facility Eagle Mine #5 Cyprus Empire
`
c
1 FHMAN 00280
UNITED STATES MINERAL RESOURCES
TALC
/U
By C. E rvin B row n
- C L c 'L c w i'-v
CONTENTS
Other minerals commonly present in talc rock are serpentine,
diopslde, anthophyllitc, and chlorite and less nbuudantly the
carbonates calcite, dolomite, nnd mngncslte.
,
Page Industrial talc is used in the Pulverized form ns n ceramic
Abstract of conclusions -- :-----------------------'----------- CIS baso for floor nnd wall tile; a paint extender; a filter for rub
Introduction _________________________________ -- G19 ber, paper, plastics, roofing, and many other products; h
Mineralogy and physical p ro p e rtie s-------------------- 030 diluent-or carrier for pesticides; and a polishing or dusting
U s e s _______ _______ __ ____ -- ----------- - 30 agent. '
Competitive m in e ra ls--------------------------------------- 021 Talc is mined from metamorphosed dolomltlc nnd quart-
Exploitation ___________________ _______ ------------- 022 zose sedimentary rocks or from hydrothermally altered
Byproducts and coproducts .--------- .-- - ------------- (22 ultramafic and mafic rocks. Tho main producing areas are in
' Environmental problem s----------------------------------- 022 the eastern StatcB from New England to Alabama and
Geologic environm ent_____________________ ______ 022 in the west in California, Nevada, Montana, nnd Texas.
Talc from regionally metamorphosed dolomite - - 623 In I960 and 1970, total consumption was over u million
Talc deposits formed from ultrnmullc and mafic
tons--double that of 20 years ago. Tho projected demand
igneous rocks ----------------------------------------------- 023 for tho yenr 2,000 ranges from 2.28 to 3.36 million tons.
Talc deposits formed by contact metamorphism of
Resources of talc are large and should bo ndcquntn to meet
dolnmltic sediments -------------------------------------- 024 this demand, although deposits meeting the rigid chemical
Resources ----------------------------------- ------ --------------- " 024 nnd physical specifications of some consumer industries are.
Identified and hypothetical resources_L_________ 624 relatively scarce. Although all' talc mining districts con.
Speculative, resources --------------------------------------- 024 tain known reserves and hayo a good to excellent potcntinl Prospecting te ch n iq u es-------- ----------------------- .------- 025 for the discovery of additional reserves, the great bulk of
Problems for research'__________________________ - 025 reserves are in New York and Vermont.
.
References cited' ----------------------------------------
Mo62s5t industrial areas of the United States arc fairly
close to a source of industrial talc, except for the industries
FIGURES
of the midcontinent There, shipping charges arc u much larger part of the cost of talc because most supplies arc
shipped from Montana, and Texas. Areas of mctamorphlc
.
00. Graph showing production and use of talc and
Ft
rocks in Wisconsin and Michigan could contain talc de posits more favorably located for the midcontinent market.
soapBtone in the United States, 19B0-70___ 70. Graph showing U.S. consumption of talc, soap-
stone,'and pyrophyllitc, 1 010-70__________
621 ' 622
INTRODUCTION The purposes of this report are to present a cur
rent picture of the resources of Industrial talc in the
TABLE
United States and to assess thp potential for addi tional resources. A talc resource study by Chiheater,
'
128- Talc nnd so ap Bton e sold or used by producers In the United States, by u s e s --------------------
Engel, and Wright (1964) is the latest extensive Fine account giving, detailed descriptions of many of the
020 talc deposits in the United States and a discussion of all talc-producing districts. Subsequent studies have
been published for deposits in Alabama (Ncathery,
ABSTRACT OK CONCLUSIONS
Talc as m!nod and used industrially Is a rock containing a mixture of m.agncsium-rich silicates and ranging in min eral composition from pure talc to predominant tremolite.
1968; Neathery and others, 1967',. California (Wright, 1968), and New York (Brown, .1969). Bibli ographies of talc in the United States are available in works of Engel and Wright (1960) and Merrill
U.S. GEOL. SURVI PROF. PAPER 820
..
..
619
I FHMAN 00281
620 UNITED STATES MINERAL RESOURCES
(1963). and a map locating all talc-mining areas was published by Chidester and Worthington (1962).
M IN ERA LO G Y AN D PH Y SIC A L PR O PE R T IE S
Talc is a hydrous magnesium silicate mineral with the theoretical formula H.jMg;.(SiO:,)1. As used in dustrially. however, the term "talc" refers to a rock composed mainly of magnesium-rich silicate min erals and having the mineral talc as an important constituent. Mineral content of industrial talc can range from pure talc to predominantly tremolite.
Minerals other than talc that are most com monly present in industrial talcs are serpentine (H4MgaSiOo). chlorite (hydrous Mg-Fe-Al silicate), tr e m o lite (GaiMg0Hi(SiO.Oi) a h th o p h y llite ((M g.F e)T(OH)iSUOa). and d io p sid e (CaM g (SiOJ t) ; less commonly present are quartz (SiOz). calcite (GaCOz). dolomite (GaMg(GO)3). and mag nesite (MgCO.O. Pyrophyllite. an aluminum silicate
(AltSi40to(OH)t) closely related to talc in structure,
properties, and uses, is generally lumped with talc and soapstone in production and consumption statis tics. but it is not included in this discussion.
The constituents of industrial talc differ consid erably in physical and mineralogic properties, con sequently. rocks having different mineral propor tions vary accordingly in their properties. The mineral talc is extremely so ft and slippery, having a hardnesB of 1 on the Mohs scale: and because of a strong basal cleavage, it is flaky. The associated tremolite and anthophyllite have a hardness of 5 to 6 and when ground produce a fibrous powder because of their prismatic cleavage. Other minerals, such as serpentine, vary in hardness and in shape of pulverized particles. Most of the major constitu~ ent minerals of industrial talc are chemically inert and generally grind to a white powder and have high dielectric constants, therefore, these minerals naturally occuring in varying proportions produce inert light-colored rocks with a range of hardness and particle shape when pulverized, making indus trial talc an unusually versatile and widely used mineral product.
USES
Industrial talc is URed where certain combinations of the following properties are desired: Extreme whiteness when powdered or fired, softness or smoothness, fibrous or flaky particle shape, various degrees of oil absorption, chemical inertness, high fusion point, low water absorption and shrinkage when fired as a ceramic body, low electrical and thermal conductivity, good retention as fillers, and
ease of grinding to extreme fineness (Industrial
Minerals. 1968). Talc in the form of soapstone has been used since
prehistoric times for carved cooking utensils; cur rent uses of talc are intimately tied to the demands of a complex industrial Bociety. It is important to the manufacturing and building industries, and periodic fluctuations in consumption are directly related to the economic conditions of those indus
tries. Talc is used as a ceramic base material for wall
and floor tile: as a filler by the plastic, paper, roof ing. and rubber, industries: as a paint extender: and as an insecticide diluent and carrier. Other special uses are diverse, ranging from a polish for rice, wood turnings, nails, and white shoes to a dusting powder for salami. In the massive form of soap stone. it is cut for laboratory table tops and sinks, steel-marking crayons, and blocks for art carvings. High-frequency ceramic insulator shapes are ma chined and fired from another massive variety
known os block steatite, and block talc is machined and fired for burner nozzles- Talc and soapstone sold or used in the United States in 1969 and 1970 are listed by use in table 128. Figure 69 shows con-
Tabub 128.-- Tale and soapstone told or itied bp producert in the United State, by use*
[In t t o r t tons Prom W*Ua {1470} 3
u .. I960 1970
Ceramics' --------------------------------Insecticides ----------------------------P a i n t --------------------------------------Paper ----- -------------------------------Roofing ________________________ Rubber ________________________ Textile ................................................ Toilet preparations -------------------Other* ________________________
T o ta l____________________
245.704 53,722 166,170 64.664 30.626 24.464
7.974 12.236 279.168
874.617
228.695 33,697 164.265 62.328 44.997 28,348
0.187 13.721 289,644
861.782
1 Include* Mphnlt flller, ertyom export fertilizer floor and wall tile, foundry fnctnSi, in iu ltitd wire *.nd ctble, joint cement. Pintle, rJce poltahlnB, and m lic tllu w iii product.
sumption of talc by the major consuming industries during 1950-70. Talc used for ceramic wall tiles and extender in paint now accounts for half of the annual consumption. The roofing, paper, insecticide, and rubber industries together consume an addi tional quarter, and the many miscellaneous special uses account for the remainder. The only recent outstanding increase in the consumption of talc is in the "other uses" category in figure 69. This curve since 1966 shows an exponential growth which I attribute to the use of talc as a filler pigment in white plastic insulation, containers, and sheeting.
I FHMAN 00282
TALC
621
FfOuitn 00.--T ile and soapstone produced and used by major consuming Industries In the United States, 1060-1070. Other uses Include asphalt filler, crayons, exports, fertilizer, floor and wall tile, foundry facings, electrical insulation, joint
cement, plastics, rice polishing, textile coating, toilet preparations, and miscellany.
The United States has abundant reserves and re the base material alleviates this condition and im
sources of talc, but is deficient in certain grades proves translucency and toughness of the tile. An
such as block steatite used for high-frequency insu other important competitive use of kaolin is as paper
lators, and cosmetic talc. In 1970, imports of talc filler and coater. Ground limestone is substituted
were 29,988 short tons, and exports were about for talc as a paint pigment extender, but it is
105,000 tons. Use of notation and magnetic separa reactive and does not have the scaly and fibrous
tion methods in the processing of talc has made us particle shape of talc that aids in both coating
less dependent on imports for cosmetic-grade talc, and holding pigment in suspension. Woiiastonite
although in 1970 imports of cosmetic-grade talc (CaSiO.-,) has most of the good qualities of tuic and
from Italy were markedly increased. Phosphate- is directly competitive in the ceramic and paint in
bonded synthetic "lava" talc and die-formed steatite dustries (Andrews, 1970). However, reserves of
is being Increasingly substituted for block steatite woiiastonite are relatively small in the United
for ceramic insulator needs; however, a residual States, and this mineral is now mined only in Essex
demand for block steatite for high-frequency insu County, N.Y., and in Riverside and Inyo Counties,
lators will probably continue. .
Calif. Synthetic molded laboratory work surfaces
. COMPETITIVE MINERALS
are increasingly being used as a substitute for sawed soapstone slabs. Some of the synthetic ma
Many minerals are competitive with talc for terial probably contains talc as a filler, and the
ceramie and filler uses. Kaolin is commonly used as overall tonnage of talc consumption may therefore
a base for wall tile, but such clay-base tile absorbs not be seriously decreased, but a much loss expen
water and expands causing the glaze to craze (Gas sive form of industrial talc will be consumed,
kins, 1952). Addition of a certain amount of talc to \i Pyrophyllite, a mineral with physical properties
1 FHMAN 00283
622 UNITED STATES MINERAL RESOURCES
simllur to talc, has many of the same uses as talc Because of the diversity of uses for Industrie
nnd is In fttct generally included with tnlc in re talc, total consumption increases steadily, even when
source studies. In the United Stutes it is produced demnnd for individual consumer products fluctuates
in North Carolina and Cnlifornia (Espenshade. drastically. As technology develops new products,
1962). and in the past 10 years pyrophyllite con such as the widespread uBe of plastic insulation in
sumption averaged about 13 percent of talc con place of rubber, the demand for talc as a filler may
sumption. Resources of pyrophyllite are much less continue because both plastic and rubber require an
. extensive than those of talc, so although its sub inert mineral filler. Likewise, increasing use of talc
stitutability for talc is high, its percentage of the as a base by the ceramic industry since about 1955
industrial talc market probably will not increase has offset decreased consumption by the rubber and
significantly.
.
insecticide industries (flg. 69). and the booming
EXPLOITATION
use of white plastic by our society has apparently caused an increase iri talc consumption as a white
Talc was used by the Indians and early settlers filler. Other, more sophisticated uses are being de
for cooking utensils carved from soapstone that veloped-. for example talc reduced to minus 50-
occurred mainly in altered ultramafic bodies. Mining millimicron particle size was used in a patented
of talc and soapstone deposits for other uses began method by which an electrically insulating surface
in-some districts in the early 1800'e. but because layer can be induced by electrophoresis on the ex
industrial talc is tied closely to the demands of a terior of an article that in itself is electrically con
modern industrial society, extensive mining has ducting (Wells. 1970. P. 7 ).
occurred only in about the past 50 years. Figure 70
BYPRODUCTS AND COPRODUCTS
Talc mining generally produces no byproducts.
Because of the great variety of talc grades required
by different consumers, selective mining, milling,
and laboratory control results in high recovery of
numerous marketable grades from most deposits.
In effect, the many grades of industrial talc are
coproducts. Bilbrey (1962. p. 22) reported that a
cobalt-nickel -concentrate was a byproduct of talc
flotation in Vermont for a few years in the 1940's.
The U.S. Bureau of Mines ''Minerals Yearbooks,
1940-43" indicate a total sale of 109 tons of concen
trate containing 1.16 percent cobalt and 12.7 per
cent nickel. Other potential byproducts are antho-
phyllite asbestos at Dadeville. Ala. (Neathery and
others. 1967), and magnesite from Johnson. V t
(Cooper and Hartwell. 1970).
The recent discovery of scheelite in soapstone
deposits in Madison-County. N.C., raises the possi
bility of coproduction from these deposits. (See
"Tungsten.")
.
FIGURE) TO.--U nited S tates consumption 0f talc, soapstone.
. and pyrophyllite. 1910-70.
shows the consumption curve for talc, soapstone, and pyrophyllite during 1910-7.0. The figures are from the Bureau of Mines yearbooks, and the in cluded pyrophyllite ranges from 10 to 15 percent of the total. The graph shows increases during na tional emergencies and other fluctuations owing to changing economic conditions of industry during more normal periods. The overall slope of the curve is straight and steep.
ENVIRONMENTAL PROBLEMS
Mining of industrial talc is from both under ground and opencut- mines. Inasmuch as recovery is higher than that in mining for vein minerals, far less of th landscape is disrupted by the operation, and waste piles are rl&tively small. Only n few operations, such as at Johnson. Vt.. use flotation methods for mineral separation; therefore, most talc mining does not have tailings ponds. -
One environmental problem does confront the industry, however: research mainly by a group in
I FHMAN (1028A
TALC
623
M t Sinai School of Medicine in New York City has shown a positive correlation between incidence of lung- disease and working with or near asbestos without safety precautions (New York Academy of Sciences, 1965). Because many of the talc deposits mined in the United States contain asbestiform tremolite and anthophyllite, emission-control stand ards will undoubtedly be established for mining and milting them. The tremolite and anthophyllite con tent of talc used as a cosmetic or for food process ing, such as polishing rice or dusting salami, also will probably be carefully monitored, as will that in talc used as a carrier for pesticide dusts.
GEOLOGIC ENVIRONMENT
Talc and soapstone deposits of commercial im portance occur mainly in metamorphosed dolomite , and altered ultramafic igneous rocks. These rocks and contained talc deposits are present in metaI morphosed terranes throughout the world. In the United States, talc Is found in the older Appala chians and Piedmont from New England to Ala bama in the east and in California, Nevada, Wash ington, and Montana in the west (Chidestev and Worthington, 1962). Important deposits also occur in Texas, but most of the Central United States, from the Appalachians to the Rocky Mountains, lack a convenient source of industrial talc.
TALC FROM REGIONALLY METAMORPHOSED DOLOMITE
Dolomites with ascociated siliceous sediments can be metamorphosed to form talc. In many deposits derived from sedimentary dolomite and silica, talc forma as a final retrograde hydrothermal phase from earlier magnesian silicates such as tremolite, forsterite, and diopside. These three minerals re sult from high-grade metamorphism with the addi tion of silica and limited water. Retrograde altera tion of the earlier minerals to talc and serpentine is accomplished hydrothermally with the release of calcite and COj.
Most of the major talc deposits in the United States are in metamorphosed dolomite; this type accounts for more than half the total production. The largest producers in the country are mines on such deposits in St. Lawrence County, N.Y., where tulc, tremolite, and serpentine rocks occur in Frecambrinn carbonate and siliceous sedimentary rocks. The talc ones are stratigraphic units that have been tectonically swelled in axial parts of folds and at places are pinched out on fold limbs. Shearing has played a major role in the development of talc schist zones.
Similar talc deposits are in the Murphy Marble belt of North Carolina, the Dlllon-Ennis district of southwestern Montana, and the Inyo and Panamint Ranges of California- The deposits in North Carolina are lens shaped and follow a zone of quartzose dolomitic marble. Some of the North Carolina talc is exceptionally white, and locally massive varieties are sawed for steel-marking crayons. The deposits In Montana are rather large but require consider able selective mining and sorting because of inter layered unaltered wallrock* The Montana deposits and those in the Inyo and Panamint Ranges of Cali fornia provide some rock of steatite or near-steatite grade.
Deposits in the Chatsworth district of Georgia and the Allamoore district of Texas, also formed from metasedimentary rocks, are not so closely related to dolomitic parent rocks. These deposits are associated with phyllites, schists, and quartzites, and required extensive metasomatism for their development.
The Winterboro deposits in Talladega County, Ala., occur in or as residual deposits derived from Cambrian and Ordovician dolomite that is relatively unmetamorphosed. The talc Is virtually unfoliated and preserves the crystallinity of the parent rock (Wedow and Sweeney, 1968). These deposits should be studied further because of their low metaniorphic grade. Possibly they result from prograde metamorphiam, with talc being the highest grade min eral produced, in contrast to other deposits in which retrograde metamorphism was important.
TALC DEPOSITS FORMED PROM ULTRAMAFIC AND MAFIC IGNEOUS ROCKS
Talc deposits associated with serpentinized ultra mafic rocks occur in regionally metamorphosed and folded sedimentary and volcanic rocks such as those in the older Appalachian Mountains and Piedmont in a belt from New England to Alabama (Larrabee, 1966, 1971). These deposits generally occur as rinds on serpentine bodies but in places have completely replaced them. Some deposits occur where sodic pegmatites intrude serpentine. Stcatitization, the formation of talc-rich-rock, was accomplished by either of two processes-- the metasomatic reaction between serpentinite and introduced C 02 or a metamorphic reaction between serpentinite and siliceous country rock. These two processes, though independ ent, can work together. Generally, the deposits formed mainly by CO* metasomatism have an abun dance of talc-carbonate rock; and where metamorphic reaction was important, talc rock is dominant. The largest producing talc mines in altered ultra mafic rocks are in Vermont; many similar but
I FHMAN 00286
624 UNITED STATES MINERAL RESOURCES
(smaller deposits have been mined in the eastern serpentine belts and in California, Texas, and other States.
Talc deposits that formed by intrusion of sodic pegmatites into serpentiidte are mined in Harford County, Md. (Pearre and Heyl, 1960, p. 795). Ap parently the igneous intrusions pruvided solution and halt for the reaction with serpentinite to pro duce a thin contact-zone rind of vermiculite and actiuolite, and farther into the country rock, an irregular zone of massive talc rock-
Some talc deposits were formed by pervasive Hteatitix.ution of mafic rocks associated with ultra mafic rock. At Schuyler, Va., tabular or lenticular bodies of hypersthene gnbbro have been altered to greenish-gray.soapstone (Hess,.1933). Steatitization here is related either to regional metamorphism or to igneous activity deep in the crust. The altered rock consists of varying proportions of amphibole, chlorite, carbonate, talc, and magnetite and there fore varies from hard to soft. The rock is tough because of an interlocked felted texture of the min erals and is desirable for sawed shapes such as laboratory tables and sinks.
. TALC DEPOSITS FORMED BY CONTACT METAMOIU'HISM OF DOLOMITIC SEDIMENTS
Granite plutons and diabase dikes that intrude
favorable dolomitic strata provided the heat and
solutions for the steatitization of the sedimentary
l'ucka, and in some places granite itself has been
replaced by talc. Southern California contains ex
cellent examples of talc deposits formed by such
cuntact metamorphism. A mining district that ex
tends fi'om the Panamint Range eastward across
southern Death Valley to the Kingston Range in
Inyo and San Bernardino Counties contains talc
deposits that occur mainly along the upper contacts
of diabase sills with cherty dolomite of Precambrian
age. These ore bodies average 10-25 feet in width
and are 1,000 feet to at least 1 mile in length. Most
of the talc produced in California comes from them.
Wright (1968) presented a detailed description of
more than 40 deposits in this district.
.
Talc deposits of northeastern San Bernardino
County in the Silver Lake-Yucca Grove district are
goneticully associated with granitic plutons. The
deposits occur as lenses in a terrane composed of
lower Precambrian metasedimentary and intrusive
rocks. Dolomitic strata were selectively tremolitized
when granitic rocks were emplaced nearby. Subse
quently, during retrograde metamorphism, the
tremolite was altered to talc schist along the borders
of the deposits. The industrial talc in these deposits
is snowy white and medium to coarse grained. Minable talc bodies are about 10 feet wide and as much as 800 feet long (Chidester and others, 1964, p. 25).
RESOURCES
IDENTIFIED AND HYPOTHETICAL RESOURCES
The United States Is self-sufficient in most grades of talc and soapstone. In the past, we have imported most of our block steatite and cosmetic-grade talc. Because of technical refinements in the use of phosphate-bonded domestic ground talc of steatite grade and die-formed steatite as a substitute for insulator formB machined from block steatite, we are no longer dependent on foreign supplies, and stockpiled material probably will be sold. About half the cosmetic-grade talc consumed (Industrial min erals, 1971) is still imported, but selective-flotation techniques using domestic talc have eliminated much of our dependence on foreign sources.
Chidester, Engel, and Wright (1964) estimated our identified resources at a minimum of 89 million tons, with the possibility of additional discoveries being good to excellent in all mining districts. Re sources should be adequate to meet the demands for many decades. The Bureau of Mines, in its Com modity Data Summary of January 1972, estimated United States reserves at 160 million tons and world reserves at 360 million tons. Projected demand for talc in the United States for the year 2,000 by the U.S. Bureau of Mines is 2.28 to 3.36 million tons (Cooper and Hartwell, 1970). Worldwide demand for talc is increasing faster than demand in the United States as societies become more complex, but the world's identified resources appear adequate to meet demand.
SPECULATIVE RESOURCES
Most talc deposits are found in areas of high grade or contact metamorphism. The deposits in Talledega County, Ala., however, are in relatively unmetamorphosed Cambrian and Ordovician dolo mite. Similar dolomites exist at many other places in the United States. The Alabama deposits should be carefully studied to determine their genesis so that similar deposits might be predicted elsewhere. Many areas of dolomitic marble in the southeastern Piedmont, such as the Wakefield and Cockeysville Marbles in Maryland, might contain tulc deposits. Another intriguing possibility is the dolomite and marble units in areas of Precambrian rocks in Wis consin and Michigan. For example, the Randville Dolomite in Dickinson County, Mich., locally con sists of white tremolitic marble (James and others,
I F H M A N (10286
TALC
tizo
.. 1961: p. 128). although this formation at most places cently was completed for Tallapoosa and Chamber
is not metumorphosed. This area is particularly im Counties. Ala. (Neathery. 1966).
portant ns a potential source of industrial talc be Industrial talc is an extremely versatile mineral
cause of its proximity to the industrial areas of the product, and new uses are continually being found.
Middle West, which are hundreds of miles from all Close cooperation between the research laboratories
current sources of talc.
of the miinfacturers and those of the mining com
PROSPECTING TECHNIQUES
panies could probably develop even more functional grades of talc depending on the demands of new
Detailed geologic mapping is currently the best products. Research on new pulverizing techniques
technique in prospecting for industrial talc. For capable of producing submicron particle sizes would
deposits derived from dolomite, the stratigraphy and help in opening new markets, as consumers seem to
structure must be known in order to predict the desire ever finer material despite the high costs.
occurrence of talc zones in the subsurface: for in High refiectance or whiteness is a required qual
stance. previously unknown deposits were recently ity of industrial talc used in the ceramic, paint,
identified in the town of DeKalb in St. Lawrence paper, and a few other industries. During the quest
County. N.Y.. through use of 1 :12.000-scale geo for this higher priced product, much subgrade rock
logic mapping (Brown, 1969: Bannerman. 1972). is discarded. Some of the waste could be sold locally
Although these deposits are exposed at the surface, for mineral filler not requiring white rock, such as
estimation of continuation to depth can only be at in rubber, roofing, insecticide, and some dusting ap
tempted through un understanding of the geologic plications. Some progress has apparently been made
structure. Where talc is a product of contact meta in improving the color of off-white talc (Wells.
morphism. such as along, the diabase sills in the 1970). More research in this field is needed.
southern Death Valley region, detailed knowledge
of the location of dolomitic sediments and diabase
REFERENCES CITED
sills is important for the location of talcose zones and prediction of their continuation in the subsur
t E x l c n a N c t i l b l l o a r a P h f a u n t n l e w e r e P u b tfe fie it tn KiCO ( R n t u l e n d
w rls h tl. M 3 (Merrill) and lead IC hldotcr end oihere) 1
face. For deposits formed from ultramafic rocks, too. detailed geologic mapping is important. Geo physical methods, mainly magnetic, can be applied to Help locate the parent ultramafic .rock. Detailed geologic mapping and drilling then are needed to
Andrews. R. W.. 1070. Wollastonite: London, Inst. Geol. Sciences. N atural Environment Research Council, 114 p.
Bannerman. H. M.. 1072. Geologic map of the RichvillcBigelow aroa. St. Lawrence County. Now York: U.S. Geol. Survey Mlsc. Geol. lnv. Map. MP-8G4.
Bilbrey. J. H.. 1962. Cobalt, a materials survey: U.S. Bur.
find talcose zones. For most of the ceramic and filler grades of talc,
the consumer industries have rigid chemical and physical specifications for the milled rock. Therefore, ufter a deposit is located, considerable careful test ing of chemical and physical properties is required
Mines Inf. CErc. 8103. 140 p. Brown. C. E.. 1069. New talc deposit in St. Lawrence County.
New York: U.S. Geol. Survey Bull. 1272-D. 13 p. Chidester, A. H.. Engel. A. E. J.. and W right, I,, A:. ID04,
Talc resources of the United States: U.S. Geol. Survey
Bull. 1167. 61 p. Chidester, A. H.. and Worthington. H. W.. 1962. Talc and
to ascertain the minable parts of a deposit.
soapstone in the United States, exclusive of, Alaska and Hawaii: U.S. Geol. Survey Mineral Tnv. Map MR-31.
PROBLEMS FOR RESEARCH
Even though the resources of talc in the United StateB are large, restrictive specifications of color and other properties make many deposits unusable
Cooper. J. D.. and Hartwell. J. W., 1970. Talc, soapstone, and pyrophyllite. in Mineral facts and problems: U.S. Bur. Mines Bull. 650. p. 1267-1281.
Engel, A. E. J,, and Wright. L. A.. 1960. Talc and soap stone. m Industrial minerals and rocks (3d ed.}: New
for high-priced grades of talc. Sampling and labora tory testing of all known talc deposits would estab lish the quality and marketability of known re sources. As already discussed, new deposits are likely to be found primarily as a result of detailed
York, Am.. Inst. Mining. Metal)., and Petroleum Engi neers. p. 835-850. Espenshade. G. H,, 1962. Pyrophyllite'. and kyanlte and re lated minerals ill the United States: U.S. Geol. Survey Mineral lnv. Resources Map MR-18. Gaskins, W. W.. 1962, Historical background development
mapping in geologically favorable terranes. A pro
on use of talc in ceramic bodies: Am. Ceramic Soc. Bull.,
gram of concurrent field and laboratory research is
ut present being conducted by the North Carolina Department of Conservation and Development for deposits in Madison County. N.C. (L. S. Wiener, written commun.. 1972), and a similar study re-
v. 31. no. 10. p. 302-395.
-
Hess. H. H.. 1933. Hydrothermal metamorphism of on ul
trabasic Intrusive a t Schuyler, Virginia: Am. Jour. Sci.. '
5th scr.. v. 26. no. 154. P- 317.
Industrial Minerals. 1968. Talc--Mineral with a multitude
of uses: Indus. Min. (London), no. 5, Feb., p. 9-1G.
I FHMAN 00287
CYPRUS INDUSTRIAL MINERALS South Plainfield, N.J. 07080
December 1986
NAME
PINEDA, Daniel
ADDRESS
532 West 6th. StPlainfield, N.J. 07060
CONTRERAS, MIGUEL
-.
DAMEN, DANIEL
822 St. Mary's Avenue
Plainfield, N.J. 07062
P.0. Box 2936
1
.r*
555 Old.Post Road Apt. D1 Edison, N.J. 08817
ESPOSITO,' . JULIOS > \ _________
. HERNANDEZ, MANDEL
I ' /. 540 Butler'St h .Avnal, N.J. I] r " ____________________
;/ . 924 Linwood PI.
N. Brunswick, N.J. 08902
P-0. BOX 2842
PHONE 754-0843 754-8273
248-0358
636-5292 246-2707
Downey, Cnro1
326 Hillside Avenue
561-1661
South Plainfield, N.J. 07080
K0PSAFTIS, JAMES
1329 Rock Avenue No. PJ.ainfield, N.J.
755-0971
S.S. #
147-74-1157 103-46-0840 .
i*"
153-56-8117
.HIRE DATE 3/31/80 6/8/81
9/23/85
137-48-1780
8/29/83
146-50-3103
12/3/73
150-32-5306 147-44-8961
8/25/86 6/11/74
LEHMAN, KEITH
457 Moose Avenue So. Plainfield, N.J. 07080
668-1856
,, 358-44-333.9 J.
13./27/73
f & /ir
/ 2-5" 3 7r
//1 i
///o
?7r
IF H M A N 013288
I FHMAW 00289
1 F U M A N 0020(1
If we say "he," "his," "him," "man" or "men" in our workbooks or oral presentation, we, of course, mean "he or she," "his or hers," "him or her," "man or woman," "men or women,'*...the generic sense of the words as defined by Webster's Dictionary.
I FHM AN (M291
I H iring& rr F irin g .
y
k
BY
ePadffeiL>-crhoinpsai | k
i
PflESENTEn ' OAT
NOTE: The Federal Statutes and Regulations discussed in this workbook and accompanying pro gram are subject to frequent revision and interpretation by amendments and judicial decisions. Additionally, Federal Laws may be significantly affected by state and local laws. Therefore, seminar participants are encouraged to seek professional legal counsel regarding specific questions about personnel practices in their particularcompanies.
VactgBib-^riwmpsoii Corporate W oods 10950 G randview - Suite 170 Overland Park, Kansas 66212 - (913) 361-9B10
1 FHMAW 00292
WHAT'S YOUR OPINION?
TF 1. It is legal to specify that being a certain race is a job requirement..........................{ } ( )
2. It is legal to ask applicants about .citizenship....................... ................................. ( X ( )
3. It is legal to terminate a problem employee who exceeds by one day the allowed disability leave after her childbirth....................................................................... ( ) i )
4. It is legal to promote a 25 year old man ahead of a 58 year old woman who is equally qualified because the man is related to the company president................. ( ) ( )
5. It Is legal to terminate an employee whose religious sabbath prevents his
.
availability for shift work on Friday night or Saturday.......... -............................... V) { )
1 I F H M A N (111293
i
! ;
..
; f
1. An employer wins a discrimination case only by______ s_____:__ charges.
2. The key to winning is_______ _
2
I F H M A N nO?9A
MAJOR FEDERAL
____
PROTECTED CLASSES
AND COVERED EMPLOYERS
l e g is l a t io n
Title VII Civil flights Act
X XXX
Employers with 15+EEs; Unions, amp. agencies
fed eral
AGENCY -
EEOC .
Equal Pay Act (EPA)
X
Minimum Wage Law coverage EEOC (" administrative employees'^
not exempted) '
Age, Discrimina tion in Em ploy m ent Act (ADEA)
X
204-EEs (Unions with 25 +
EEOC
(40 members)
to Emp. agencies
70)
"Age Discrimina
tion; Act of
75 (AOA)
X
Receives Federal Money
EEOC
40
+
'Executive Ordei X X X X 11246
All Federal Contractors and Subcontractors
OFCCP
'T itle VI
XXXX
Civil Rights Act
Federally-assisted program or activity-- public schools
& colleges also covered by Title IX
Funding Agency & EEOC
Rehabilitation Act of "73
X Receives Federal Money:
DOL&
Federal Contractor, $2,500 + Funding
Agency
National Labor
Relation Act (NLHA)
X X XX
. X ER in Interstate Commerce .
' NLRB
'
Civil Rights Act X of 1866
All Employers
Courts
Fair Labor Standards Act
Includes M inim um Wage Law and Equal Pay Act
with complex method of coverage
'
DOL
Federal Privacy Act of 74
Federal Agencies only
.
Freedom of
Federal Agencies only
Information Act
Family Educa tional Rights & Privacy Act
Schools, Colleges, and Universities; Federally assisted
'A p p lie s to Federal Agencies Contractors or Assisted Programs only.
1. Know your >:?/r72" laws also.
2. Federal law is the
3. Federal law c **??*?<(unless state law gives more rights to the employee)
THE GO/OD NEWS: You have the right to hire
employees.
3
I FUMAN 00235
The ERROR Test --#*
A guide to winning
qual treatment and impact upon protected groups
Requiredtodothejob
1. Business Necessity-- j o 3 K e t t T t b
2. Bona Fide Occupational Qualification-- S
3. We have the right to hire employees who will enable us to run our business
*7*4 .... f r j s t & e z y
Records Objectivity-
Results -
T**r
/bTM Si *
c*r~*B r
A final check:
1.
2.
3 / t ( <)
e P 6C P S S aJ 2 % ^
J Q A b/s- ;
(
RE YOU THINKING 'ABOUT LOOKING FORA PART TIME DAY JOB?
-*-i r v LACK o f experience an d skills are no problem . We tra in . . . a n d p a y y<,0 $ 3 .2 5 ,per hour w hile you are training.
s itJ a M t
3. tiSS)eLrtttwjSWtJAitI<uNnaT#rEntNCAoNtxuCfnt*ttnyy*.Tnpa^T_n*Wnttf
-- mx'TUss!-."
&<?**
SECURITY GUARDS
end
ALARM DISPATCHER
EtccoUont stating dory. e# s*"tts attdtU a. paid vaca- j
ion. Hate cortificotion pa d. cB unifan and .quip-
m m t (umishod fr*o.
!
Applicant must b* o t loott 20 yvors o i og* and must I
bn U.5. d tiio n , hovo o high school diploma o r
I
Writ. Have awn tram paftabon and a teWpbon* in frsj-
dmce. Cod--
T
T ~ 7 J^ tJ-y '
-r
if
5. MOT ay
EL li
M m
_A iI_f r.rrmfu-lCtiirlKTminnUinKtiv.
4-
/***< JK A 4 Y * '
s m yu n :
w t k fop u la r> r Ab0V6ever*e or
gmb>tloui pormi.
A G > f ^t> SXV_
6.
tecRerAny
GAL FRIDAY
JJ H P !
I FHMAN 00297
Getting Started R i g h t T .
1. Questions to be answered: WHAT is done? WHO does it? WHEN is it done? WHERE is it done? HOW is it done?
2. The process: .Jj ft _
3. Results: Provides a meahingfuL_-.5rv.fi.. 1>J and a solid basis for: writing ERROR-free ads conducting ERROR-free interviews making ERROR-free firing decisions hiring qualified persons who best match the job requirements
6
I FHMAN 00298
t h e ...
APPLICATION FORM
1. Avoid ,, $ ? *
questions.
2. The burden of proof is on the
3. Ask only what you need to make the X > * L O . ___ _
..
W HAT'S YOUR OPINION?
1 .J ^ T o r___ F It's OK to decline an application when no openings exist.
2 , ___T or _u/ F A good approach to sensitive questions: leave them off the application but ask them orally in private.
I FHMAN 00299
The Acme M a n u fa c tu rin g Application Form
W HAT'S YOUR O P IN IO N ?
THIN ^ RISKY
1. Position_______________
Date
2. Name-- Mr. Mrs. M is s O ___
LAST
Flfl S T
MlOOLE INITIAL
MAIDEN NAME
3. Address_______________
_____ Telephone
4) Date of Birth
Place of Birth_<C_
The Age Discrimination Employment Act prohibits discrimination based on age of persons 40-70 years old.
0 I Sex-- ft- --- Height-- /_____ W eig h t___ ( t _____ Social Security Number 5
.?
6. Marital Status. -- .______________________ Number of Dependents.
7. Next of kin to be notified in case of emergency j._ 4
8. Do yo'u have a high school diploma?_____
Major Courses --
9. College Degree?_________Major__________
10. Military Service?__________ Dates_________
Type Discharge
List any reason known to you why you might be unable to perform consistently and promptly any of the job duties.
12. Have you ever applied for workmen's compensation?.
0 ,,,
FS2 .0 * 1
( ) Have you ever been arrested?__tC,-.___ _ Convicted?--
/A iF fic^ r F t -J o 4
14. Have your wages ever been garnished?.
Dates: _
15. Reason for interest in this job?_______
16. Have you ever been affiliated with a labor union?__
17. Can you speak English?-------- Other language:.
How was foreign language learned?_________
18. Any objection to Saturday work?--
.. Religion.
19. Any objection to travel, if required by job?_____
Objection to overtime?.
20. Have you ever been addicted to narcotic drugs?.
21. Work history: (list all prior employers within last 5 years)
Have you ever been disciplined or fired?_
. Why? _ j _
Are you pregnant?_____ _______,, Sexual preference?--
A /O
24. If hired, could you give written evidence of a right to work in this country? 9*
^^
2) I hereby authorize Acme Co. tocontact prior employers listed above to obtain any and all-information related to my
past work performance.
4U /to o t?
^ &+
a ppl ic a n t
Any item above which you believe would discriminate against you may be omitted. Completion is voluntary.
8
I F H M A N (103(10
\ p ^ *
h*
APPLICANT LOGGING
WHAT? A record ofthe race, sex and national origin of each ... by date and job desired.
WHO? All employers with / j j V or more employees.
WHY? It's your best b F m t , "
4/0
HOW? a. Applicant completes b. .jf / s u A C .. .. . survey.
record, or
FOUR-FIFTHS RULE
Number Applied Number Hired Percent of Selection Rate
SAMPLE Whites
SO 48 60%
Blacks 40 12 30%
Hispanics 20 10 50%
& _ j q -% s '
/ p * z r
1. Group with highest selection rate
6 V a \Whites
2. Multiply 4/5 x
o
_ _ Comparison 9 ' & % l Percentage %
3. Groups below comparison percentage I .. Blacks = Adverse impact of some element of selection process
*Charges will be pursued.
4. Groups above comparison percentage H]Hispanics = No adverse impact ^Charges will be dropped
APPLICANT ELOW-DATA .
Organization Unit Location. . (Time Period) Person Preparing Report
------------------------- !___________________________________________________________________________________________________________________________________
/od V
POSITION
EEO
date
NAME
RACE SEX
APPLYING FOR
REFERRAL SOURCE
CATEGORY OF JOB
DISPOSITION
C O M PLET E ONLY IF H IRED
JOB
t it l e
DATE OF
` HIRE
RATE OF PAY
ORG.
UNIT WHO
h ir ed
V
n
*
It
%-
i-
t
'
r.
I
I * 1 -- In te rv ie w e d , n o o ffe r
2r -- I n t e r v i e w e d , o f f e r e x t e n d e d a n d h i r e d
! 3 -- In te rv ie w e d , o ffe r e x te n d e d , b u t re je cte d
c-
r?
10
I FHM AN onsn?
Ii
I
j:
i::j- SELECTION
iki
!)i[j!!ii!;' TESTING -^r q y i y ) -
ki; S A T 'C C T T S T 'a /C -
I C cA L . T O S T
/C j7 ~ C c * .f s s ' F 'o tr t W
ra 0 > o - C * * /Q P + j- -
INTERVIEW ING - M rie
a u r i& r
REFERENCE CHECKING 1. Former boss-- .v l& jr .y ._____ factual conduct information supplied
by the applicajU
z r a r z * * 5 ^ u i <*
FAC%
- P to o r C yW T 7 ? t,iS r //
lf 9 V * & ////l ,r
TVA. p .w c y T*
-T rier.
#?H 4 / & ra & *u
}* y *7 ? u > c
REJECTING
i j U u . -c.
1. "We hired the qualified person who best
requirements." jt
bt> a s$t >/sc.t*vs
the job
6 jt M ^ r
t o jfi/o tb j) /s c r
HIRING
_
1. Have employee read and sign the
J
2 . Have employee sign for
______
3. If refuses to sign, have a
__________________ ____
rules.
11
i FHMAN nnana
SCREENING AND INTERVIEWING REPORT
e
To: Person Responsible for Making Staffing Recommendations
The Personnel Officewill collect all applications received in response to a specific job posting. In addition, it will collect applications of qualified candidates in the active application files. When collected, these applications will be sent to you. This form will be attached to each application forwarded and is intended to assist you comply with non discrimination guidelines. Completed forms should be returned to the Personnel Office with the applications when a decision is made.
Routed to: ................ ....................... ..
.....
Date:
...
.
Name of Applicant
Position
To Be Completed by Person Responsible for Staffing Recommendation
__ Yes
__ 1. Was the above applicant interviewed: No .
A. If Yes: Date interviewed
........... .......
Place.
Person(s) present other than applicant . .
Posting Number
B. If No: Reason for not interviewing___ ______. . (See box below)
...... 2. Is applicant recommended for hire?
.
Yes No
A. If Yes: Job related reasons applicant is considered best qualified
B. If No: Reason for negative recommendation: {See box below)
IN REGARD TO ITEMS 1.Band 2-B: The law does not require the selection of unqualified persons for job vacancies. It does require that selections are based on v a l i d andj o b - r e l a t e d criteria and furthermore that these criteria are a p p l i e d c o n s i s t e n t l y to all applicants. Any of the following numbered statements, if applicable, would be suitable reasons for rejection as long as the selected candidate could not be ruled out by the same statement, or another appropriate job related statement may be used. Write in the'appropriate number or complete number 9 with your reason in the spaces above (1-B and 2-B).
1. Does not meet m i n i m u m requirements as posted.
2. Does not meet p r e f e r r e d requirements as posted.
3. Cannot meet w o r k s c h e d u l e . 4. Cannot p h y s i c a l l y p e r f o r m job duties.
5. U n r e la t e d e x p e r ie n c e .
6. ess r e l a t e d e x p e r i e n c e than person selected. 7. L e s s r e l a t e d t r a i n i n g l e d u c a t i o n than person selected.
'
8. L o w e r s k i f f l e v e l than person selected.
9. Other: (Specify) ....._____ ___ ___ ____________ J______ ___ ____ _________________
.
Signature of Supervisor
Date
12
FHMAN 00304
COMPENSATION
Factors that Justify Pay Differential
JOB FACTORS
S/rue-
Ability Training/Education Leadership
`'E fFOtCT Time Energy--Physical and Mental
Accountability
Control of Equipment,
Money
,
Q o /jb /T ro tJ S
Physical Environment Hazards
PERSONAL FACTORS
f r /Q a A ir / 7 y
Objective Measure f of Quality
O v T r J - r /o o A tjT T
Business Factor Unrelated to Protected Status
13
I F H M A N nn.-iOfi
TAKE HOME CHECK LIST
Yes No
1. Are jobs with similar duties classified the same? 2. Do any employees in the same class have different wage rates? "3. Are traditionally female job classes paid less than traditionally male jobs which
are of comparable worth to company in terms of SERC contribution?
(M ) l )( )
I )( )
' R equ ired Pay Differentials? '
4. Are different pay rates within the same class based on differences in duties, skill, effort, responsibilities or conditions?
' ,5. Are such pay differences due to bona fide systems of: seniority adjustments, merit increases, production incentives?
iy i ) i <
Recorded?
.. .
6. Are pay policies recorded in personnel policy manual? 7- In addition to a written job analysis to show duties assigned, do records prove that
"additional duties" assigned were actually performed to justify pay increase? 8. Do written performance evaluation records document specific facts supporting
meiit increases?'
. 9. Do records support production incentive payments to individuals?
i )(
( )i )
(M ; ( )( )
O b jective?
.
'
10- Do evaluations focus more on performance than subjective opinions abo'Jt
persons?
.
11. Are evaluation criteria measurable?
( )( ) (M )
Results?
'
12. Are protected groups under-represented in any class? 13- Are protected groups under-represented in any system of pay adjustments? 14. Are some classes dominated by one race or sex, while another similar job class
is dominated by another race of sex and paid substantially more?
<H ) ( I )
( )< )
CHALLENGE: Watch for news on the "Comparable Worth" issue!
14
i f u m a n nm nfi
EMPLOYEE RECORDS
1. Required Reports
* EEO-1
Companies with 1 0 0 + employees and Affirmative Action Employers
. EEO-2 Apprenticeship program sponsors
EEO-4,5,6 State, Local governments, public school systems
2. Company Personnel Records
- M * a t~ s , ~ <oo/) Q * c /& u - r o S & F f l
S r /Z 7 T a/S s *s 9 f f u ^ s i / o - -
/f^ssc . - ^ v ^ y j r r j
.
,s
'y 7
15
I f h m a n nnsnT
3. Retention of Records
/y s b /c * c 3 * y /? S
4. Access to Records
'r e * * * * * U s/y f/v IZ T
-* * > &
005*7"
* * * ' * J c c < fS 3 ' ^ s r A i. j f ^ ^ A r c
X w ff/< ba*~ , "
I 16
FHMAN rm na
T E R M IN A T IO N
THE GOOD NEWS:
v f f r a # 'ft* '
F ? W u & e*****-
' *7 t /O /V&tSK> t/Asf% y o ' t//Qirr
C /y / #-/CJf?"> S
C4V/04J C 'a*j7'A *r** fJo> bS^ p a n ? * - oJ
/Z S 4 S * y
FHMAN nnana
EMPLOYEE AT FAULT
!
o ft m
. *
'ts r
Misconduct
Do .
NO FAULT OF EMPLOYEE
F /a J T
fly o F F '.
sy src p f
Layoffs
y O f '> /s * .is S 7 ~ 4 S J f T
& < ? --j & &
I Retirement
18
i p h m a n nn.nn
ABSENTEEISM
Acme Manufacturing Company's absenteeism rule reads as follows: "Absences shall
be classified as scheduled or unscheduled. Scheduled absences are approved by a
supervisor on a leave of absence form. Unscheduled absences, with or without a
good excuse have not been previously authorized by a supervisor on a leave of
absence form."
..
Unscheduled absences in excess of 10% of the scheduled monthly work hours for an
employee shall result in the following:
*
1st infraction-- written warning
2nd infraction within a 12-month period-- 3-day suspension 3rd infraction within the same 12-month period-- discharge
In three consecutive months, Jo e Doaks has unscheduled absences totaling 15.5%, 13.9% and 9.6% respectively. Som e of the absences during the third month were due to doctor and dental appointments for Joe's children, which Jo e failed to tell the supervisor about in advance. Jo e previously received a warning letter and suspen sion. Can Mr. Acme fire Jo e Doaks? What factors should be considered?
I FHMAN 00311
SEXUAL HARASSMENT
N ew Guidelines
1. /A/kS CjO M . sexual advances.
2. Physical or
. conduct of a sexual nature.
3.. 5
is expressed or implied as a condition of employment.
4. Conduct has purpose of effect of / / s ? w i t h work performance, or
creating a hostile or offensive work environment.
WHAT'S YOUR OPINION? ,
In which cases is Acme Company vulnerable for a charge of sexual harassment?
ISf^l. A female supervisor tells Jo e Doaks during a break that having an affair with her will get him promoted, while refusing will get him fired. Mr. Acme has no knowl edge of this proposal.
/.
- y - o P /L C IS /C * '
AS S ^ aX "
L..
<f>J L Q C 'h
5f
% e*xnt.l% j~7-/tPC
J,
--------- -
yS /* r * y S
Macho, another Acme clerk, daily tells Ja n e at work that she is sexually irresist ible and refers to her as a "little ball of fluff." She complains to Mr. Acme that Macho's comments are obnoxious and offensive.
Cc
n * 9 3 r r 7 V 0 X t,
0 ^3.. Jo e Doaks is apparently so irresistible that Mr. Acme frequently sees female customers walk up to Joe's desk, small talk with him and then lean over his desk and pinch his dimpled cheeks. Jo e backs away only to be reminded that the customer is always right.
20
1 FHMAN 00312
RELIGION
Rule of Thum b
Employers should make a
460 .
religions.
effort to accommodate
W HAT'S YOUR OPINION?
Jo e Doaks joins the Sabbatarian fellowship which observes the Sabbath from
sundown Friday until sundown Saturday. Under the union contract, shifts are
assigned by seniority and Jo e is junior man in his section. He has been working
Tuesday-Saturday, but now refuses. The union refuses to permit substitution of a
senior man and no other employee is available to fill Jo e's job on Saturday.
,
W hat does "reasonable accommodation" require Mr. Acme to do?
Can Mr. Acme question all applicants about availability for weekend v ^ r k ^ a v l)^ 1' *7
these problems? y S - & J T
&Oo1>
7-0 4 8
,A /b O t
*
( FHMAW 00313
PREGNANCY ........
Rule of Thum b
Em ployer must treat pregnancy, childbirth and related medical conditions the
. S A * > ........ as other
of 1978)
. (Pregnancy Discrimination Act
W HAT'S YOUR OPINION?
OK NoK
1. Acme's health insurance plan for employees covers most disabilities,
.
but excludes pregnancy and childbirth expenses.
( ) (^
2. Acme's sick leave policy allows up to 90 days of absence on
doctor's orders, except for maternity leave, which is for a
maximum of 6 weeks.
'T +-l*T t o o fit.
3. Employees returning from sick leave are not guaranteed the same job back, but may be restored to similar work and pay, if such a job is reasonably available, without displacing any employee.
( )( X )
4. Acme's health insurance plan excludes any pre-existing conditions,
including pregnancy which began prior to employment of within six
months after the date of hiring.
,
5.If, for pregnancy related reasons, a*n employee is unable to' performt
the duties of her job, the company must modify job assignments
to the same extent as has been done for other temporarily
disabled employees.
'
kA ( )
K) ( )
6. If employer disagrees with a fitness or unfitness finding of an employee's personal physician, Acme Co. may require employee to submit to an exam by a company selected doctor, at company expense.
7. Health insurance benefits for childbirth shall be limited to married employees.
kX k ) ()
8. Sick leave and other fringe benefits for medical disabilities shall apply equally to abortions for employees. However, Acme's health insurance will cover only therapeutic abortions not voluntary abortions.
r) ( )
22
I FHMAN norm
APPEARANCE
S A P t- T t y , e * b /S ~ r* n ^ . o s
g > u 6 u c . //* p T
/> V P a s S
lk + U - , / z.s a j &
i S*^i
;1
I FHMAN 00315
CONTROLLING M ISCONDUCT
[ WHAT WOULD YOU DO?
N-- No Action. O-- Oral Reprimand W -- Written Reprimand S -- Suspension F-- Fire
ON THE JO B
, 1ST
2ND
' OFFENSE OFFENSE
^--
i 1. Smoking in no-smoking area ............. ........ ............. .............
2. Excessive talking/interfering with others on the job . _ ,
........... .............. ........... .
3. Excessive absenteeism ............. ............... ............. 4. Sleeping on the job .. ...... ......... ............ ............. 5. Loitering in other work areas .. -............ _ ------6. Tardy return from breaks .......................... .............
............. ............. ------.............
7. Leaving premises during work hours w/o reason/permission ....... ._... ..... ............. .............
- 8. Gambling on company property . ______ ________ ________
9. Alcohol on breath ...! ................................. ............. .............
10. Consuming or under influence of alcohol .................................................- -- ----- -------
11. Possession or under influence ' of marijuana ...................... -- ..... ............ -- ------- ------ -
12. Stopping work before quitting time. ..... ...... ............. ............. 13. Using obscene/abusive language____ ____ ______ .-- ------ .
14. Insubordination ......... . ....................... -- ------- ------15. Stealing on the jo b .............................. ...... ............. .............
1 16. Willfully falsifying job application ........... ..................... ............. 17. Punching another employee's tim ecard...... . ............. .............
18. Horseplay . ........... ..................... .............. -- ----- ------19. Threatening or intimidating other employees ------- ------20. Fighting-- mutual affray _____ ____ ___ ____ ________ ________
21. Sexual harrassm ent_______________________ ________ ________ . r.
OFF THE JO B
. 1. Drunk driving ^ __________________ __________ ________ ^-----2. Shoplifting_________________________________ __________ ________ 3. Assault,_______ ____________________________ ________ ________
V - 4. Armed Robbery___________ _____ __________ ________ ________ 5. Sale of m arijuana___________________ ______ ___,---- -------
f. 6. Sexual harrassment of em ployee_____________________ _______ _ 7. Moonlighting _ _________________ __________ ___ ________ ________
&
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24
_________________________ FHMAN 0031R
1:
WHY? 1. To .c Jt f k Q & C 2. To
>
T # - . * f c * f e :
firing if it becomes necessary
HOW?
1. Clear 'S T D j .___ __ ___ 2. ... ' ..... sanctions ? * * & * /
3. t P
________ ___________
4. Employee's
^ P ^ ^ rA / r^ r/Q
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25
fhm an nnsi7
COUNSELING STATEMENT
FROM: Nam e............ Dept. Position . .
RE: Em ployee......
Date Position
1. I have made the following observation of employee's conduct:
2. I have informed employee of the following standards that will be expected from them in the future:
3. These standards are important because of the following impact on the work
environm ent:
4. I have advised employee of the following consequences if employee fails to follow the above standards:
5. These matters will be reviewed w ith in___ _ days. Supervisor
I have read and received a copy of the above statement. I do/do not wish to submit written comments of my own about this matter.
Em ployee
26
I FHMAN 00318
THE FIRING DECISION
r/K -Z
/* * * ? $
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PRACTICAL TIPS
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............... - ............................................................ -
.............................-
I f h m a n nn.via
RESIGNATIONS
Voluntary > v ^ o trr
Nam e... __________ ______ Employee No. ..................
Date. . .
..................
T im e ................... .................
I hereby submit my resignation to Acme Manufacturing
Company effective iromodiotdy. u sdi$
I wish to make clear that I have no claims, or grounds for any claims against my employer based on my time of employment with the company. .
Employee Signature Witness: _ _____________ ___ ____
/ tom c ffr
Constructive Discharge
/ z g z / c M T y o > J 'S .
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28
I FHMAN 00320
A BRIEF SUM M ARY OF FEDERAL FAIR EM PLOYM ENT LAWS
1. CIVIL RIGHTS ACT OF 1866 (42 USC1981) This Civil War Reconstruction era statute provides that "all persons" within the United States shall have the same right to make and enforce contracts, etc., as isenjoyed by "white persons." The law was intended to prohibit discrimination against blacks in contract and property rights. Hence the law would apply to all employers, whether or not engaged in interstate commerce with one or more employees. Employees must base their claim on a contract promise by employer, which is being performed in a discriminatory manner as to race or color. Since this federal law has np statute of limitations, state statutes of limitations on employment contracts generally would apply. Such limits range normally from 2--5 years. Civil rights lawyers resort to this statute primarily when the complainant has failed to file a charge with EEOC within the required time of 6 months from the date of violation. Some courts have held that the law prohibits discrimination against national origin as well as race. Manzanarcs v. Safeway Stores, Inc. (CA10, Colo.) No. 77-1690, Mar. 12,1979. Most charges of race discrimination will be pursued through EEOC under Title VII first rather than suing under 1981 at the outset.
2. CIVIL RIGHTS ACT OF 1871 42 USC 1983 This law primarily applies to prohibit public officials from violating any constitutional rights of persons, including discrimination against race, sex, etc.
3. 42 USC 1985 (3) Also part of the 1871 statute, this provision prohibits the conspiring of 2 or more persons for the purpose of denying any person equal protection of the laws. Hence, if for some reason an employer was not covered by the modern civil rights acts, and if one manager had agreed with another manager to discriminate against employees based on race/sex, etc., this statute could provide the basis for an alternative claim. Above discussion about statutes of limitation applies here also.
4. TITtE VII, CIVIL RIGHTS ACT OF 1964,1972 {42 USC 2000[e] ) This foundation statute for modern civil rights law forbids discrimination in employment on the basis of race, color, religion, sex, or national origin. Employers in industries affecting interstate commerce, with fifteen or more employees are covered, along with employment agencies and labor unions. Title VII forbids discriminatory preferences for any protected class, majority or minority, and requires the removal of artificial, arbitrary and unnecessary banners to employment when they operate to discriminate against protected groups. Unlike the early cjvil rights laws. Title VII prohibits practices caused by statistically determined adverse impact as well as intentional unequal treatment. Elaborate administrative procedures must be followed through the Equal Employment Opportunity Commission, seeking voluntary concilia tion before the complainant may resort to courts. Other sections of the 1964 Act apply similar rules to federally assisted programs, schools, colleges, etc. (Title VI, IX, etc.)
5. EQUAL PAY ACT (29 USC 206[dJ) This subsection of the Fair LaborStandards Act (Wage and Hour Law) prohibits a covered employer from discriminating in wage payments, to exempt or non-exempt employees, on the basisof sex for jobs which require substantially similar skill, effort, responsibility and working conditions in the same work place, unless the wage differentials are due to bona fide systems of seniority, merit, output or some business factor other than sex (Title VII also may be used by employees for pay claims involving sex or other discrimination).
Lr
2&
I FHM AN M321
6. AGE DISCRIMINATION IN EMPLOYMENT ACT OF 1967 (29 USC 633) The ADEA prohibits employers in industries affecting commerce with twenty or more employees from discriminating in employment practices against persons age 40 to 70, on account of age, except for bona fide occupational qualifications related to age. Certain apprenticeship programs, retirement or benefit systems are excepted from these prohibitions. Forty-four states-also have age laws, some of which have no "40-70" limitation; hence, all ages would be protected.
7. EXECUTIVE ORDER 11246 Prohibits job discrimination based on race, color, religion, sex or national origin by federal contractors or sub-contractors. Office of Federal Contract Compliance Programs requires an EEO clause in any federal contract of $10,000 or more, reciting duties similar to Title VII. Non-construction contractors with 50 or more employees and a prime or sub-contract exceeding $50,000 must go beyond Title VII duties by submitting and implementing written affirmative action plans with goals and timetables. Amendments: No. 11375; No. 12086; No. 11141 prohibits age discrimination by contractors, and all ages are protected, not just 40- to 70-year-olds.
8,503, REHABILITATION ACT OF 1973 (29 USC 793(a)) Any contract in excess of $2,500 entered into by a federal agency for obtaining personal property and non-personal services must contain a clause requiring affirmative action by the contractor to employ and advance handicapped persons. "Handicap" may include a physical or mental impairment which substan tially limits one or more "major life activities." The term does not include an alcoholic or drug abuser whose current use of alcohol or drugs prevents him from performing the duties of the job, or whose employment would constitute a direct threat to property or safety of others. 29 USC 706 (7) Affirmative Action Guidelines', 41 CFR 670-741. Penalty is debarrment from federal contracts; no private lawsuit is allowed for employee.
9. AGE DISCRIMINATION ACT OF 1975 (42 USC 6101) Prohibits discrimination based on any person's age (not just 40--70-year-olds) in federally assisted programs.
10. VIETNAM ERA VETERANS READJUSTMENT ASSISTANCE ACT OF 1974 (38 USC 2012) Any federal contract for $10,000 or more must contain clause promising affirmative action to employ and advance qualified disabled veterans and Vietnam era veterans. DOL enforces, with coopera tion from Veterans Administration.
I
V
30
FHMAN 00322
Job Title-. Chief Clerk
JOB ANALYSIS
Date
DUTIES
SKILL
4- EFFORT + RESPONSIBILITY:= QUALIFICATION
Ranked by Importance
Ability, Knowl edge, Exper.
% Time, Effort, Motivation
Accountability
1. Type
2. Directs, reviews daily work activities of 3 elks.
60 wpm IBM Selectnc Spelling
Leadership experience, record keep ing, attn to detail, moti vates
Hi-- Large volume 35% of time
Hi--30% of time
Hi-- For Mr. Acme
Med
Good vocabulary English language Grammar Typing
Leadership experience
3. Screens calls for Mr. Acme
A. Receives staff and visitors
5. Routes in-house mail
6. Takes shorthand from Mr.
; Acme
7. Files 11
t
l i
[
i--
J
p t / C F * * * * 1*
Med--10% of time Med--10% of time LO--5% of time La--5% of time
Lo--5% of time
> ^ 5 / \
I PH MAN 00323
JOB DESCRIPTION
POSITION TITLE: Chief Clerk
DATE
REPORTS TO: President
SUMMARY: Types all correspondence for company president; responsible for directing and review ing the daily work and activities of three front office secretaries; performs a variety of receptionist and clerical duties in the front office.
DUTIES AND RESPONSIBILITIES:
1. Types all correspondence for company president
2. Assigns duties, reviews work and rates performance of three secretaries in front office
3. Screens telephone calls
4. Receives staff and visitors 5. Routes in-house mail
6. Takes shorthand from president; composes and types routine correspondence
7.. Performs other duties as assigned
8. Overtime as required
A ' 6 - <vo fo/J
. 9. Maintains control of property or cash in custody
EXPERIENCE: One to two years general clerical activities with some use of business machines. Must be able to type 50-60 wpm.
; EDUCATION: Completion of typing and secretariat courses in high school orequivalent; satisfactory ! performance in English courses.
L
Employee Acknowledgement
S A /7 A J
Z T f //t 5 - T i/A rs i-it
T< 5 I
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M oa/ ' z p tf+ tfrr
32
I FHMAN 00324
COMMENTS ON APPLICATION FORM (Refer to Page 8)
33
1. THICK. Identifying position being applied for is definitely job related. Can staple job description to
application. CAUTION: OFCCP may require ER to show that EE's are not placed in traditional jobs
for their sex or race merely because that is all applicant asked about. TIP: Liston form all jobs open
and let applicant state preference. Avoids later claim that applicant was only told about and
considered for jobs that are "women's work" etc. THICK. Let applicant enter date of application to
fix period of retention rules. See pg. 16.
2. THIN- Identifies sex and marital status. Possible sex discrimination when employers assume
difficulties in such areas as travel and child care. Ask about prior attendance record for individual
applicant instead of assuming a problem.
3. THICK. ADDRESS: THICK. Telephone.
4. THIN. Persons in protected age group w ill be identified. Could ask "Are you over 18?." for Iiquot
laws or insurance rules. Guideline suggests disclaimer (as in box) if age inquiry made, but Efi still
has burden to prove business reason for age information.
THIN- Foreigner might suspect national origin discrimination. If concerned about illegal (unregis
tered) aliens. ''If hired can you give written evidence of your right to work in U.S.?''
5. THIN. Sex inquiry raises suspicion of sex discrimination. O.K. (f sex is a bona fide occupational
' qualification (BFOQ).
THIN. Heightfweight may result in discrimination a s to sex or national origin (e.g. Asian-
Americans). May have to prove "business necessity." THICK. Note: Federal agencies subject to
Privacy Act o f 1974 must obtain consent of person before requesting Social Security No-
6. THIN. While marital status inquiry is not expressly prohibited by federal laws, it is suspect because
often used as a guise to discriminate against sex. THIN. Inquiry ahout dependents is suspect (see
No. 2 above).
7. ' THIN- May reveal marital status or national origin. TIP: Ask "name of person to be notified..." Ask
- after hired, not on application.
-
8. THIN- Since, in most urban areas, minority races have a higher rate of drop-out from high school.
' diplom a requirem ent has a greater im pact on m inorities. T IP : Base in q u iry on specific skill re
quirem ent (e.g.. literacy, m ath, training)
9. THIN- N e e d fo r c o lle g e d e g re e is fre q u e n tly u n fo u n d e d -- O .K . if "bu sin ess n e c e ssity." S e e pg. 4.
10. THICK. U.S. Military service--don't inquire about foreign service: national origin problems.
THIN. Minorities receive other-than-honorable discharges more often than others.
11. THICK. Good power question! HEW fund recipients may not make pre-employment inquiry or
exam as to handicap, but may ask about ability to perform job duties.
12- THIN- Some state laws prohibit employers from rejecting or firing an employee on the basis of
prior workmen's compensation claims. Check with your state agency about handling claim
abusers.
13. T H JN . A rre s t-- in n o c e n t until p ro ven guilty. Statistics s h o w th a t m in o rities h a v e been arre ste d
m ore often than w hites, and often for racial prejudice. Ex ce p tio n : W h e re b ond ing required. THICK-
C o n victio n -- how ever, such factors as frequency, seriousness, h o w long ago. ag e at tim e of co n vic
tio n should be given consideration.
14. THIN- Same logic as No. 8.
15. THICK. Good job-related question.
16. THIN- If used to discriminate against union member, violates NLRA.
17. THICK. Unless language is not a "business necessity." How language was learned may identify
national origin, so avoid inquiry.
18. THICK. Employer has right to establish work days, if Saturday is required in the available jobs. But see new guideline on religion. FederalRegister. Nov 10.1980. THIN- Inference of discrimination.
Identifying religion risky.
19. THICK. If some travel is required: THICK.
20. THICK for private companies. Federal agencies orfederally assisted activities under the Rehabilita
tion Act of 1973 must consider drug addiction as a handicap or disability. However, physical
condition or behavior caused by present drug use may be grounds for rejection or discharge.
Some may argue in future that.a "no drug history" requirement has adverse impact on
minorities-- but this is not yet proved.
T
21. THICK. THIN. If a protected class is under-represented in company's workforce, a policy favoring
in-house referrals perpetuates the imbalance.
22. T H IC K . D e fin ite ly jo b related .
23. THIN- Sex discrimination. TIP: Ask: is there any reason why you cannot perform the duties and
responsibilities of the job during the next year?
-
THICK. Sex .preference. Homosexuals not protected by federal law: may be protected by local
ordinances. Federal law applies to natural biological gender only.
24. THICK.
25. THICK, "bio-feed back" questions. Likely to get an accurate answer as to supervisor's evaluating
but from applicant "voluntary completion" note is ineffective to disclaim liability for asking sensi
tive questions.
'
I F H M A N |)032S
Table 3.A Occupations of Employed.Persons, by Sex and Minority Status. 1978
Occupation
All occupations-- Number 1978 Number 1970 Percent 1970
Prof., technical & related Engineers M edical & health workers Teachers, elem. & sec. sch. Other professional
Managers & admrs.. nonfarm Sales
Retail stores Other sales workers Clerical Sec., stenos.. & typists Other clerical workers Craftsmen, foremen & related Construction craftsmen Mechanics & repairmen Machst. St other metal crftsm. Other craftsmen Operatives except transport Durable goods mfg. Nondurable goods mfg. Nonmanufacturing Transport equip, operatives Laborers, nonfarm Service exc. priv. household Cleaning & food service Protective service Personal, health & other serv. Private household workers Farm workers
Total
(1) 659,600
W h ite (2)
BOTH SEX ES
Black
Other Races
Spanish American
(3) (4]
(5)
M in o rity Group*
(6)
-Total
(7) 261,800
W h ite (8)
Black (9)
FEMALE
Other
Spanish
Races ' American
(10) (11)
l
M in o rity Group*
(12)
l
96.537 9.583
14.937 19.364 52.593 57.184 52.587 25.548 27.019
145.497 35,497
110.027 90.425 19.597 21.938 8.855 39,619 75.575 34.810 20.286 20.491 27.168 31.412 69,360 34.327 7.235 -28,151 6,723
' 6.787
92.9 98.0 89.1 91.1 93.8 96.9 96.6 96.0 97.3 91.6 95.2 90.5 93.6 94.9 94.9 95.6 91.8 84.5 84.2 85.5 83.9 89.8 76.4 76.3 77.1 91.2 71.6 40.6 91.0
6.5 0.6
1.4 0.6
9.3 1.6 8.7 0.2
5.8 0.5 2.9 0.2 3.1 0.2
3.8 0.3
2.5 0.2
8.1 0.3
4.6 0.2
9.2 0.3
6.0 0.4
4.9 0.2
4.6 3.8 7.9 15.0 15.3
0.4 0.6 0.4 0.5 0.5
13.7
0.8
15.8
0.3
9.9 23.0
0.3 ' 0.5
23.2
0.5
22.3
0.6
8.7
0.1
27.9
0.5
58.3
1.1
8.8 0.2
1.5 1.4 1.4 1.4 1.6 1.0 0.9 1.2 0.6 1.5 1.4 1.5 1.5 1.1 1.4 1.9 1.7 2.8 2.4 3.7 2.7 2.0 2.6 1.9 2.1 1.1 1.9 1.0 0.4
8.6 3.4 12.3 10.3 7.9 4.1 4.3 5.2 3.3 9.9 6.2 11.0 7.9 6.2 6.4 6.3 10.0 18.3 18.2 18.2 18.8 .12.2 26.2 25.6 25.0 9.8 30.3 60.4 9.4
41,645 183
89.5 NA
9,770
86.7
14,585 17,321
90.5 90.0
9.740
93.6
19.523
95.5
15.250
95.8
4.116
94.5
108.225
92.4
34.476
95.3
73.599 4.834
91.0 87.6
262 NA
524 262 3.665 27.526
N NA NA 83.2
9.462
83.8
11.472
88.0
6.592
73.2
1,348
92.6
3.171
76.1
38,684 | 75.9
17,771
79.8
307 83.4
20,586
72/3-
6.407
40.1
666 63.4
9.9 NA 11.8 9.3 9.5 6.1 4.1 3.8 5.4 7.3 4.5 8.7 11.3 NA NA NA NA 16.3 15.7 '11.3 26.5 6.7 23.2 23.7 19.8 16.6 27.2 58.9 36.6
0.6 NA 1.5 0.2 0.5 0.3 0.3 0.4' 0.1 0.3 0.2 0.3 1.1 NA NA NA NA 0.5 0.5 0,7 0.3 0.7 0.7 0.4 0.4 0 0.5 1.0 0
1.2 NA 1.0 1.6 0.9 1.4 1.1 1.2 0.7 1.4 1.3 1.5 2.5 NA NA NA NA 3.4 1.9 3.9 4.5 0.8 2.2 1.9 2.0 0 1.9 1.1 0
11.7 NA 14.3 11.1 10.9 7,8 5.5 5.4 6.2 9.0 6.0 10.5 14.9 NA NA NA NA 20.2 18.1 15.9 31.3 8.2 26.1 26.0 22.2 16.6 29.6 61.0 36.6
I .1 "
Notes: NA = Not ava liable Sum of Spanish American and all races except white. Som e duplication possible since Spanish American may include nonwhite races in addition to white.
Source: Census of Population, 1970 and Missouri Division of Employment Security.
CO
*'
S U O NVI/MHd 1
. SELECTED POWER QUESTIONS
Tell me about yourself... . What were the circumstances concerning your leaving?
Would you mind expanding on those aspects of your schooling (or job) which you found to be most satisfying?
Did you finance part of your own education?...Doing what type work?
You mentioned you enjoyed your lest job...what type people were you working with?...type supervisor?
What experience have-you had with... .Why do you think the company should hire you? How long have you been planning for this kind of work? How did you happen to go to work for them? What do you expect from the company that hires you? What are some things you wish to avoid in the next job? What has accounted for your progress {grades, awards...)? What is your greatest strength? ...Weakness? . How would you describe yourself? What do you plan to be doing five years from now?... What are your long range goals?. ..Short range? How does this job relate to your plans? Do you consider yourself a self-starter?... Why? What assignments don't you like? What would you do if your supervisor made a decision that you strongly disagree with? Others:I
35
--- 1
IF H MA W 00327
PERSONNEL RECORDS RETENTION TIM E TABLE
LAW Title VII All covered ER's
ER's W/100+ EE's
AGENCY
RECORD
All personnel or employment records EEOC (including application forms of rejected
persons)
EEOC EEO-1
Apprenticeship1 program sponsors
EEOC Application records, all records used in compiling EEO-2 and EE0-2E
Age Discrimination Employment Act
EEOC Payroll and related records. All other personnel records including solicited application forms
Equal Pay Act
EEOC Records of wages, hours, job classes, benefits, etc.
Rehabilitation Act of 1973
OFCCP Records relating to any complaint
brought under Act .
.
Civil Rights Act of 1964 EEOC/ Records used to compile annual
State/Local Govern HEW employee information
ments; Public
reports EEO-4, 5 or 6
School Systems
OSHA ER's in mari OSHA Medical records, including records of
time, construction or
exposure to toxias
general industry work
RETENTION PERIOD 6 months from creation of record or until any complaint is disposed of, whichever is longer File each March.31 information from the preceding 12 months Two years from creation
Three years One year
Three years
One year
Three years
Thirty years from creation or from termination of subject employee as to personal medical records
/
36
I FHMAN 00328
SAMPLE MISCONDUCT PROCEDURE
COUNSEL EMPLOYEE
j
minor
COUNSEL OR WARN
no prior warnings
SANCTIONS *
REVIEW fail
Witness statements or live testimony
Cross examination
Impartial fact-finder
REPORT *
HOW SERIOUS IS IT?
very serious
major
CONSIDER POSITIVE ALTERNATIVES
HOW COMPLEX ARE FACTS?
simple
hard
INVESTIGATE
X
WITNESS
CONSIDER PAST RECORD
r
prior warnings
______ --- !-CONSIDER
PROGRESSIVE SANCTIONS
_______________ ________ 1
CONSIDER DISCHARGE
IE
CONSIDER INFORMAL HEARING
DISCHARGE
Notice to employee, dat^, time, witness names, evidence
Opportunity to present own evidence
NOTE: You can act at any step when you feel confident of the factual basis of your decision! Document your "reasonable basis" to believe misconduct was committed by employee.
37
I FHMAN 00329
/ -B wv OJ /> b v -
" ~
REFERENCES
1. LABOR MARKET ETHNIC DATA--for Affirmative Action Planning. Most state employment departments can furnish you with information about the sex or ethnic
composition of your labor market according to job skills. Ask for Data Package fo r A ffirm a tiv e
A ction, US Dept, o f Labor.
Additionally, your nearest EEOC area office can supply you with these packets. Or you may write to:
Office of Voluntary Programs EEOC, Room 4295 2401 E Street, NW Washington, DC 20506
-
Bureau of Labor Statistics
US Dept, of Labor
Washington, DC 20210
(ask for Georgraphical--A/o/77e o f E m p lo y m e n t a n d U n e m p lo y m e n t)
2. POSTERS Each fair employment law normally has a poster required to be placed in a conspicuous place on a
covered employer's premises, where applicants and employees may see it. For state posters, contact your local fair employment agency office; For federal fair employment posters, contact your nearest EEOC area office, or write the Office of Voluntary Programs (address above).
3. APPLICATION FORMS
'
.
Obtain a form from your business form supplier which purports to be legally reviewed for fair
employment law compliance. Then ask your focal counsel to review It with you for local variations,
up-dating, and individual tailoring for facts you need to know.
Several form publishers have legally reviewed forms, without recommending or warranting
these forms, we mention the following:
Amsterdam Printing and Litho Corporation
Amsterdam, NY 12010
form #23960
E.F. Wonderlich Box 7, Northfield, IL 60094
. `
.
4. UNIFORM GUIDELINES ON.EMPLOYEE SELECTION PROCEDURES 43 Federal Register 38290. Also available from EEOC area offices.
5. TESTING
You or your counsel may find a table listing the company names and test names for a variety of professionally designed aoilityor skill tests in most law libraries, in F ederal R e g u la tio n o f E m p lo y
m e n t Service, volume 1 section 2:63. A bi-monthly newsletter is also available, for updating on labor law in general. Write: Lawyer's Coop, Rochester, NY 14694.
Some additional resources on testing: E.F. Wonderlich and Associates, Box 7, Northfield, IL 60094 California Test Bureau, Del Monte Research Park, Monterey, CA 94306 Houghton Mifflin Corp., 1 Beacon St., Boston, MA 02107
6. GENERAL UPDATING-- on EEOC law. 1981 G u id e b o o k to F a ir E m p lo y m e n t Practices, CCH, Inc. 4025 W. Peterson Ave. Chicago, IL 60646 ($3.00 each)
7. SEXUAL H A R A S S M E N T GUIDELINES, EEOC November 10,1980 Federal Register
8. R ELIG IO US D IS C R IM IN A TIO N G U ID ELIN ES October 31,1980 Federal Register
9. AFFIR M ATIVE A C T IO N P LA N N IN G Stock #052-015-0024-3 US Government Printing Office Washington, DC 20402
*
38
i f h m a n nrmn
OTHER LEGAL CITATIONS:
1. High school diploma requirement:
'
G rig g s v. Duke P o w e r Co, 401 US 424, (1971) (laborer--invalid)
.
P a yne v. Travenot, 416 F Supp 248 (clerical worker--invalid)
T h o m p s o n v. M c D o n n e ll D ou gla s Corp, 416 FSupp 972 (computer programmer trainer--two years
college-- valid)
D o b b in s v. IBEW, 292 F Supp 413 (electrician apprentice--valid)
EEOC Dec No. 74-53, (1973) (janitor-- invalid)
EEOC Dec No. 72-0591, (1971) (salesman-- invalid)
J o h n s o n v. G eorgia H ig h w a y Express, Inc., 4CCH EPD P7753, (1972) (truck driver-- invalid)
EEOC Dec No. 71-1563, (1971) (keypunch operator-- invalid)
`
Rice v. C ity o f St. Louis, 464 FSupp 138, (1978) (public health program representative, B.A.-- valid)
2. Unequal impact:
M c D o n n e ll D ouglas C orp v. Green, 411 US 792, (1973) .
3. Word of mouth referrals: fumco v. Wafers, 216 USLW4967, (1978) (also discusses use of statistics)
4. Conviction record inquiry:
C arte r v. Gallagher, 452 F2d 315 (8CA, 1971)
EEOC Dec No. 75-199 Feb. 27, 1976 (meat cutter job--heroin sale conviction was improperly
considered)
5. Reverse Discrimination:
.
K a ise r A lu m - Co. v. Weber, 99 S. Ct. 2721 (1979)
F u lfilo v e v. K/utznick, No. 78-10Q7, July 2,1980
6. Use of statistics; determining labor market
EEOC v. N o rth H ills P a ssavn t H osp ital, 466 F Supp 783 (1979)
7. Drug Record
N e w York C ity T ransit A u th o r ity v. Beazec 59 L. Ed. 587 (1979)
8. Religion TW A v. Hardison, 432 US 63 (1977) D ra p e r v. US Pipe F oundry, 527 F2d 515 (CA6,1975)
.
39
i fh m a w n rm i
I
t
1
I 1
\ ? [
i
`P ad g etb -'Thom psoii
CORPORATE WOODS 10950 G ra n d v ie w suite 170 O verland P a rk . K ansas 66210 S00-255-4141 (913) 381-9810 .
I FHMAN 00332
I f u m a n ru m a
Cyprus Industrial Minerals Company
651 Metuchen Road South Plainfield, N.J. 07080 Telephone (201) 754-4880
TWX 710-997-9528
July 13, 1981
O.K. Towel & uniform Supply, Inc. 65 Cherry Street Elizabeth, New Jersey C7202
'
Gentlemen:
The existing contract on service for our plant runs out on August 13, 1981.
We wish to notify you that we will not be renewing a new contract with you this year. The service has
not been what we consider up to our expectations and, we will be retaining the services of another firm.
Very truly yours,
CYPRUS INDUSTRIAL MINERALS
VA/hbt
Plant Superintendent
CYPRUS
FHMAN 00334
RECEIPT FOR CERTIFIED MAIL
NOINSURANCECOVERAGEPHOVlDEDNOTFORINTERNATIONALMAIL
(See Reverse!
-Q*,K. .Jewel ,,,,Uniform STREET AND NO. 65 jCherry St. __ _
P.O.. STATE AND ZIP C O D E.................................................
Elizabeths N.J. 07202
POSTAGE
rpZF:
CERTIFIED FEE
SPEC1ALDEUVERY RESTRICTED DELIVER'.'
in
3
! SHOWTO WHOM ANl DATE DELIVERED
" show 1 0 WHOM DATE'
ANDADDRESS OF
DELIVER*
u
SHOW TO W h OM a n d GATE D ELIVERED WITH RESTRICTED DELIVERY
.:..
PS Form 3800, Apr. 976
f h m a n firm s
Cyprus Industrial Minerals Company
esi MetuchenRoad
South Plainfield. N.J. 07080 Telephone (201) 754-4880
July 16, 1981
tw x 7 10 -997-9528
M r . Ralph Clayton O.K. Towel & Uniform Supply, Inc. 65 Cherry Street Eliz abeth, New Jersey 07202
Dear Mr. Clayton:
I am very embarrased to write this letter and, I find that we have- done you an injustice. First, I wish to apologize for the way we have handled your account. My wife filled in as secretary until a new secretary could be located and she was telling me the bills were coded and sent in but, un fortunately they were not and consequently, I was unaware of any problems existing.
I really want to apologize for this being out of control. Our company policy is to pay bills on a timely basis. `
I sent you a letter that I did not want to continue your ser vice after August 13th:
First, I have not engaged any other company to take over the service.
Second, in a Union election here to bring in a Union for the employees, they listed the clothing situation as one of their complaints to the Union.
We were very fortunate to keep the Union out of here this time. I am really at a loss of why they complained unless we are not furnishing the proper changes. We may have to increase the amount of weekly changes in order to satisfy their demands. I have one other problem that I would like to discuss with you and that is the rugs we rent. They do not have enough rubber on the bottom to keep them from sliding on the floor. Also, some are getting quite old and have tears in them and we had to take them up to keep people from tripping.
This is not a letter of complaint but to apologize to you once again for the wrong we have done on the billing. I would like to do it in person at luncheon where we can also develop a better relationship between us.
CYPRUS
i f h m a n nrm fi
24*
Mr. Ralph Clayton O.K. Towel & Uniform Supply, Inc.
July 16, 1981
Please disregard my previous letter and let's get together and work out a better coming year for both of us. I will endeavor to do my part.
Sincerely,
CYPRUS INDUSTRIAL MINERALS
VA/hbt
vern Alltus Plant Superintendent
PH MAN 00337
W
CORRECTIVE DISCIPLINE BEFORE TAKING DISCIPLINARY ACTIONS
A SUPERVISOR SHOULD CONSIDER -
1. What is the violation, to what ru les, p o lic ie s, c la u se s?
2. Were there any offenses committed before ?
'
3. What is his personal record ?
4 . What is the period of tim e sin ce la st penalty?
5. What are lo ca l p ra c tic es?
.
6. What are company p o licies and /or labor contracts 7
I FHMAN m m a
THE SKILL OP QUESTIONING
1. How do you think you should go About Improving these weaknesses?
2. You have done a good Job In laproving yourself on other weaknesses. What ideas do you have on how you con Improve on these?
3. Your efforts have been a failure. What should we do now?
4. I an being criticized by management for your poor work results. What ore you going to do about It?
5. Uhat are some of the problems you encounter In doing your job7 Which frustrates you the most? What do you do about them?
6. Uhat do you think are your greatest strengths?
\
7. Where do you feel less competent?
8. Is there any way In which you think that 1 or someone else, could help you to make yourself more valuable to the Company?
9. flow do you guess other employees get their reports In on time?
10. 1 have to get some action on Improving your overall performance. Uhat can 1 do to get you to pay more attention to uhat you are doing?
11. Do you understand how to organize your work effort?
12. Bov do you feel about the progress you are making?
13. Uhat are some of the things you feel you have done particularly veil, or
In which you have achieved the greatest success, and why do you feel this
way?
14. What are some of the things about your job that you found difficult to do,
tiid why do you feel this way about them?
.
HIERARCHY OF NEEDS
P h y s i o l o g i c a l N e e d s ".
..
P h y sio lo g ica l n eed s are the m o st b asic hum an n eed s. T h ese - n eed s a rc con cern ed w ith su stain in g and rep rod u cin g life its e lf, ' and w e sa tisfy th e se needs through the food w e eat, the w a ter we
'drink and fu lfillin g our b io lo g ic a l fu n ctio n s.
*.
If a p erso n has b arely.en ou gh food, w ater, and sh e lte r to su rv iv e, h is energy and effort w ill m ainly be d evoted to h is b a sic need of su stain in g and ex istin g . H is h igh er le v e l n eed s w ill have a le s s
. im portant influence on h is behavior.
j.
Secu rity or Safety N eeds
] W hen p h ysiological needs are reason ab ly sa tisfie d , the next high er
le v e ls of need w hich begin to dom in ate our b eh avior a re our s e c u r
ity or safety needs. The p h ysiological needs becom e rela tiv ely le s s
im portant in in flu en cin g our b eh avior p attern .
'
S ecu rity needs are e sse n tia lly con cern ed w ith m aintainin g and im proving our p resen t lev el of w ell-b ein g again st extern al th rea ts, harm , a ccid en ts, p erso n a l inadequacy, unknow ns, and u n certain tie s . A s a resu lt, people want to have sta b ility , job secu rity , savin gs, life and m ed ical in su ran ce, p en sion plans, so c ia l secu rity p ro g ra m s, unions, and other rein fo rcem en ts for th eir sa fety and s e cu rity.' Anyone who has w itn essed p overty, r e c e ssio n s, or d e p r e s sio n s can und erstand the m o tiv a tin g e ffe c t of job in sta b ility and the d e sir e ]to sa tisfy the secu rity need.
Som e sp e c ific b eh aviors of em p lo y ees w h ich in d icate'an attem pt to sa tisfy secu rity needs arc as follow s:
1. A p referen ce for doing a fa m ilia r job. 2 . . .. ] R e s i s t a n c e t o c h a n g e . 3. Avoiding d e c isio n m aking. 4* - C o n fo r m in g to g r o u p n o r m s . 5. . : B eing a follow er. 6 . ;. \ P l a y in g s a f e . Ty'-1 .T r y in g to im p r e s s o th e r s th at he is b u sy w o r k in g . 8 . '- O r g a n iz in g o r j o in in g a u n io n .
`
i fhman nrmn
C. .S ocia l N eeds
Some o f th e s o c ia l needs o f h u m an b e in g s a r e to a s s o c ia t e , b e lo n g , : gain a ccep ta n ce, and to give and to r e c e iv e frien d sh ip and a ffe c tion. W hen physiological and se cu rity n eed s a re reason ab ly fu l
filled , th ese so cia l needs b ecom e im portant m otivators and can be ob served 'in a p erso n 's behavior. F or exam p le, a subordinate can u su ally sen se when h is su p erv iso r d isa p p ro v es of h is behavior. If-it .b ecom es apparent by the su p e r v iso r 's b eh avior that he. d islik e s .ohe f h is su b o r d in a te s , th is c a n .b e a c a u s e of a n x ie ty , te n sio n , ' . n d 'fru stration for that su b ord in ate, and th e se em o tio n a l d is tr e s s e s are often reflected .in the em p loyee's p erform an ce.
B eca u se of th eir so c ia l need s, people n orm ally jo in se v e r a l typ es of
so cia l groups, such as:
"
1. ' C h u rch
2. R e c r e a tio n a l Club
3'. . S p o r t s C lu b
4 .. C om m unity S erv ice Group
.5. U nion
6.. . In fo rm a l w ork group
". .
''
S u p erv iso rs should a lso be aw are that freq u en tly in fo rm a l rela tio n sh ip s am ong m em b ers of the sa m e w ork group a re a kind of "tw oedged sw ord" w hich can in flu en ce p erfo rm a n ce p o sitiv e ly or n ega tiv ely . Som e su p erv iso rs m isin terp ret th ese relation sh ip s as a th reat to the w ork unit and a c tiv e ly str iv e to b reak up the cliq u e. T his can resu lt in having the in d ivid u als affected b eco m e a n ta g on istic, resista n t, and uncooperative b eca u se the su p erv iso r has thw arted fu lfillm en t of one of th eir so cia l n eed s, and perhaps can a lso affect th eir se cu rity n eed s. O ften, th is r e su lts in d evelop in g u n d esira b le ch a n g es in b eh a v io r am on g group m em b e r s a s a co n seq u en ce of the su p erv iso r's action s.
D.
T h e n ex t le v e l o f n eed to be s a t is if e d is th e e.go n eed , w h ic h is the d e sir e for statu s, im p ortance, p ra ise, and ap p reciation from o th ers. E veryon e lik e s to be resp ected as in d ivid u als and reco g n ized for w hat w c have a c c o m p lish e d , be it big or s m a ll. S a tisfy in g eg o n eed s, if p rop erly u tilized by a su p erv iso r, can lead to h igh er productive p erform an ce from su b ord in ates, as w e ll as to im p rovin g th eir p erso n a l
.
I FHMAN 00341
sa tisfa ctio n from th eir jobs. If thw arted, unfulfilled ego n eed s can r e su lt in fe e lin g s of fru stra tio n , in fe r io r ity , and d is in te r e s t in a w ork situ ation . E go n eed s, unlike so n ic of the lo w er le v e l n eed s, a re r a r e ly co m p letely fu lfilled . O nce th ey have b ecom e im portant to a p erso n , he se ek s in d efin itely for m ore sa tisfa c tio n b eca u se ego has no p h y sica l lim itation . The co m p etitiv e d e sir e to e x c el ' and to be recogn ized is a u n iv ersa l hum an tra it and is b ecom in g in c r e a s in g ly im p ortan t in b u sin e ss and in d u stry . A s o th er n e e d s a r e S a tisfied through a stab le b u sin ess en viron m en t, good s a la r ie s, benefit plan s, and m any com pany and com m unity a c tiv it s, ego needs g r a d u a lly r i s e in' im p o r t a n c e f o r th e in d iv id u a l.
S elf-F u lfillm en t N eeds
.
The next needs to be recogn ized by a good su p erv iso r are the s e lf fu lfillm en t needs. The self-fu lfillm en t need is concerned p rim arily w ith a p e r so n 's view or con cep tio n .o f h im se lf, and it is c o n sid ered to be the h igh est le v e l of hum an need. Our need for se lf-fu lfillm e n t is co n cern ed w ith the d e s ir e to im p ro v e o u r s e lv e s , to r e a liz e our own ta len ts or p o ten tia ls, to be c r e a tiv e , to a ch iev e e x c elle n c e and id en tify, and to be u ltim a tely sa tisfie d w ith o n e's se lf. An exam p le of the se lf-fu lfillm e n t n eed s for a sch o la r m ight be h is d e sir e for in tellectu al accom plish m ent.
A p erso n w ith high s e lf-fu lfillm e n t n eed s can u su a lly find s a tis fa c tion through the p erfo rm a n ce of the job its e lf. He look s for ch a lle n g ing'w ork w hich can sa tisfy h is need fur in tern a l rew ard .
I FHMAN 00342
WHAT A MANAGER IS AND IS NOT
Manaciinn vs. DoincAnalysis of authority form . How do I rate as a supervisor?
PLANNING AND ORGANIZING THE SUPERVISORS JOB
What are pood objective's?
Questions to ask in planning.
A Supervisors a c tiv itie s .
A sample time budget.
How to make a time budget.
Managing paperwork.
'
'
BUILDING EFFECTIVE COMMUNICATIONS Domino Outline #1. Domino outline #2. Exercise Team Assignments. Feedback in Communications.
UNDERSTANDING PERFORMANCE STANDARDS ft PERFORMANCE APPRAISALS Presidents to be ranked. Section Level jobs. Employee pronress report. Planninn and conducting performance appraisal descussiocis. Overall appraisal of job performance. The s k ill of questioninn. Handy tools for use in Appraisal Discussions.
MOTIVATING & COUNSELING Exercise - motivation questionaire. Hierarchy of needs. Corrective Discipline. Case study - counseling.
FHMAN orm a
WHAT ARE GOOD OBJECTIVES ?
A good objective for planning and communication purposee is:
l) Stated clearly and understandably
A ll personnel involved, including yourself, m ust know
what it is that a plan or se ries of actions is trying to
accom plish. Fuzzy, poorly clarified goals are usually
not only hard to communicate, but do not prove a guide
to subsequent action. Further they will not determ ine
"when you have a rriv e d ". F o r exam ple, a goal which
sounds good In th saying but rea lly gives no guide for
subsequent decision is
.
. "That group which has the lea st accidents
over the longest period of tim e will be con
sidered for a safety award. " -
2) Attainable but challenging
' N aturally m any day to day objectives or goals a re not
necessarily challenging, but where longer range goals
a re involved, including your own objectives for develop
m ent and perform ance improvement, they should make you
reach, however, they should not be so overly am bitious
a s to be unattainable.
.
3) N either too broad nor too rig id
This Is sim ilar to the f irs t point. If it is too broad it tends to be vague usually and a poor guide to action. On the other hand if it is too rigid, it prevents practical . adaptation and flexibility a s the plan unfolds. P ersisten ce is a virtue, but rigidity of purpose can also be a great
c o n stra in t on u a As we m ove along in our p lans, we gain additional inform ation and have to m eet new and unexpected problem s. Our goals should be sufficiently flexible to . adapt to changing circum stances.
4) Realistic?
A good objective recognizes those fa c to rs within our own
situations and work environm ent which m ay affect our
reaching of the goal. Such things as; availability of men,
money and tim e; p rio rities, skills, etc. a ll affect the
. kind of goals we can set in term s of rea lism and p racti
cality.
.
page l of 2
I FHMAN 00344
5) Action O riented: An objective m ust indicate positive action to the individual. Objectives setting is an actions orocess where individuals a re perform ing activ ities; striving to reach a targ et. F or example a goal such as "reduce accidents" gives no action guidance, a goal which is much c le a re r and closer and m ore suggestive of action would be. To reduce road accidents by training in "preventive d riv in g ."
6) Does not conflict with o ther objectives: The final tests for a goal or objective is to ensure that it is not in conflict with your other goals, your su p erio r's goals, your subordinate's goals and the o r- ' . ganization's goals. Goals m ust be integrated and their positions as sub-objectives of larger objectives con sidered.
F ace 2 of 2
SUPERVISOR DEVELOPMENT PROGRAM HOW DO I RATE AS A SUPERVISOR?
This sheet should afford a supervisor the opportunity to make a candid and useful evaluation of essential characteristics of good leadership. Make an honest, s e lf appraisal when checking each item. When a ll items are checked, total your score by giving each check mark its column value (weak, 1 ; average, 2 ; strong. 3; . super, 4) and add up.
"RATINGS
0O1i FJ
3tGo:)
ritJ
Q:>)
oCs~ 4-J
< </>
OUQ3Jt/
How well do I understand the work I am supervising?-- ----------Do I know the a b ilitie s of my employees?-----------------------Do I properly instruct every man?------------------------------Have I established adequate and clear standards for every job?---Do my employees understand the standards by which they are judged?Am I always f a ir and impartial with ry employees?---------------Do I always have a 'lis te n in g ear' for th e ir complaints?---------To what extent do I inspire th e ir confidence?-- ' ----------------Do I always keep a ll promises I make?--------- --------- --------Do I always give ample cred it where due?------------------------Do I keep my temper when they make errors?----------------------Do I seek employee advice in making plans and decisions?---------Do I back up my employees to the lim it? -------------------------Are they absoluetely loyal to me?-------------------------------Am I constantly pursuing a plan of self-improvement?-------------Do I try to encourage self-improvement of my employees?----------Am I quick and accurate in rqy decisions?-------------------------
I FHM AN nnruf;
SUPERVISOR DEVELOPMENT PROGRAM -- How Do I Rate as a Supervisor?
Page l
i11Weak 'I1 Average zj Strong
Am I constantly on the a le rt for work sim plification and improvement?--
IGS Ci<3.ul
in
Do I inform my employees in advance about changes which w ill affect
*-f\j j. rcp riniaiiu n iln u u l trie uj c u i iiar^iiiiLi^^ u rqii l u i
Dn T arront ryitiri^ m i-hooyfnll w?___________ _.
_____
9
______________
TOTAL SCORE
-i 1
-- - .
I FHMAN 00347
Feedback in Communication
I f we examine the p r o c e ss o f comm unication between two p e o p le , we m ight d e s c r ib e i t w ith the diagram b elow .
SENDER-
MESSAGE
RECEIVER
T h is i s one-way c o m a u n lc a tlo n . The s e n d e r ,u s in g some comm unicating m eans, im p arts in fo r m a tio n to the r e c e i v e r . However, he has no way o f knowing what the r e c e iv e r a c tu a lly r e c e iv e d .
SENDER SK
MESSAGE MESSAGE
RECEIVER
- Interprets - transm its
fV
This i s two-way conmiunlcatlon. Here the r e c e iv e r tran sm its back to th e sen d er in some way h i s u n d er sta n d in g , i n t e r p r e t a t io n or com prehensions o f what has been corranunlcated. This is c a lle d feedback. I ts use perm its the sender to te s t for understanding, to c la r if y those p o in ts not c le a r , and to confirm co rrect r e c e ip t o f the communication.
This concept o f feedback i s a general p r in c ip le o f communication theory. For exam ple, the employee p u b lic a tio n i s e s s e n t ia lly an open or one-way com m unication In stru m en t. An em ployee a t t i t u d e su rvey w ith i t s in fo rm a tio n to management on th e e f f e c t o f some p o lic y or p r a c tic e could be con sid ered a feedback or a two-way communication instrum ent.
The a c to r in a Broadway p la y , as compared to the a c to r on t e l e v i s i o n , I s an o th er example o f feed b ack . On t e l e v i s i o n th e a c to r p erform s, the a u d ie n c e s e e s and h e a r s ,b u t th e one-way comsnunlca~ t lo n p r e v e n ts th e a c to r from d e t e c t in g how th e a u d ien ce i s responding to h i s perform ance, on Broadway the a c to r perform s, the audience responds or g iv e s feedback to the a c to r on h is performance th at he can d e te c t (two-way communication) through applause, through q u ietn ess or r e s tle s s n e s s , a tte n tiv e n e ss, ch eers or j e e r a , lau gh ter or s il e n c e . Each form o f audience behavior g iv e s feedback to the a cto r which can modify or change the a c to r 's performance.
FHMAN 00348
DOMINO OUTLINE #1
2 ) H ie lo n g s i d e o f Che r e c t a n g l e s w i l l be e i t h e r a t 9 0 o r 4 5 w ith top edge o f paper.
2 ) The r e c ta n g le s w i l l touch a t th e co rn ers and m id p oin ts o f the long sid e o f the r e c ta n g le s.
DOMINO OUTLINE #1
IF H M A N M 349
OVERALL APPRAISAL OF JOB PERFORMANCE
KAMI
DEPARTMENT
DAT
POSITION
A Pf RAISED Y
* * c = = = = = = = ^ = g = s = = = ^ = J = = = = = sr
Point to Romombor in Utinp Scolo* 1. Thi rating 1 for performance on tho present job.
It i t not a rating on potential.
2. Performance on tno job 1* to bo judged bated on the VALUE of the individual1 contribution.
1 a
3. The Valu* of a contribution 1 o combination of tho RESULTS tho man i t getting today, p lu t tho PROMISE of ro iu ltt ahoad.
4. Compare the man ogolntt other doing work compilable In type ana level. Use your ttondardt'ot to what I t typical or usual performance in thi* type of job.
1.0 1.5
Exceptionally high * far obove whet fs typical
2.0 2.5
Very high considerably above what Is typical
3.0 3.5
Moderately high somewhat above what Is typical
4.0 4.5
Modmotely low somewhat below what Is typical
5.0
Evidence ef unsatisfactory performance
fum an nn.isn
i i . n o c k 0 7 c r y i n g i n s t h u c t i o n s ei e t e n d s q f : y o u h r. t c o f foil cw ] n g
r e- c - - j o n s .
i n ; s e d 7 ; r-.e0 t o s "0 .
1 ou vn 11 he.v a tw o m in u te s t o co ito! e t c
. D-d n o t . c o n v e r s e w i t `n v o u r n e i g h b o r i n c . n y p o s s i b e . w a y . V i h e n y o u e r a
nishodp tu rn y o u r pepar o v e r
.
Peso e ve ryth in g bo fo r e doing a n y t h i n g ..
P u t y o u r name in th e u p p e r r i g h t h a n d c o r n e r o f - t h i s p a p e r . C irc le th e word "name" in sen te nce tw o.
D r a w `f i v e s m a . i l s o u a r e s i n t n e u p p e r i e f t h a n d c o r n e r o f t h i s p a D e v * . -
P u t an " x = in each s q u a r e .
' "
P u t a c ;. r e i e a r o u n d e a c h s q u a r e . '
01 gn y o u r name u n d e r th e t i t l e . 1
"\
-.
/ i t e r t h e t i t l e , w r i t e " y e s j y e s , y e s ' 3.
'
Put a c ir c :e around each w ord in sentence No. 7 . P u t an "x" *n th e l o w e r l e f t h a n d c o r n e r o f t h i s p a p e r. Draw a t r i a n g l e a round th e " x " y o u j u s t p u t down.
.......................................... ~
On th e r e v e r s e s i d e o f t h i s p a p e r , i n u l t i o l y 7 0 8 x 9 ,8 0 5 . .
"
: - u j c.w- a . * e c t a n g l e a r o u n d t h e w o r d " p a p e r " i n s e n t e n c e N o . a . ` .
C a l l o u t y o u r f b r s t . name.. Vi'hen y o u g e t t o c h i s . p o i n t - - i n t h e t e s t . ...
1 1 y u thin*, yo u nave t o ! lowed d ir e c t io n s ud to this p o in ty c a ll otfet
C o -u r l o u _ l o u d i n y o u r n o r m a l - s p e a k i n g v o i c e b a c k w a r d s f r o r a T e n ^ t o ^ o n e
n o w -.lia-w y o u n a v c 1 i n i s h e d r e a d i n g c a r e t u l i y s d o o n l . v s e n t e n c e s o n e a.1
two.
-
1 F H M A N Onditi
ORGANIZATIONAL DEVELOPMENT SERVICES, INC.
Presents
THE ART OF SUPERVISION
I
I F H M A N nn.1K2
MANAGEMENT
A. GETTING THINGS DONE THROUGH A N D WITH OTHER PEOPLE. B. GUIDING HUMAN AND PHYSICAL RESOURCES INTO DYNAMIC
ORGANIZATIONAL UNITS WHICH ATTAIN THEIR OBJECTIVES TO THE SATISFACTION OF THOSE SERVED AND WITH A HIGH DEGREE OF MORALE AND SENSE OF ATTAINMENT ON THE PART OF THOSE RENDERING THE SERVICE. C. APPLYING YOUR INBRED INSTINCTS TO ACCEPTED PRINCIPLES AND PRACTICES.
1
1 F H M A N 003153
MANAGEMENT
P L A N N IN G
Set Objectives Outline Procedures Assign Responsibility
CONTROLLING
ORGANIZING
Objectives Coordination Authority Responsibility Definition Span of control Unity of command Delegation
SU P E R V ISIO N
Selection Training Motivation Checking
2 I PHMAN nnaiid
A S U P E R V IS O R 'S AC TIV IT IES
/ * R outine Work: e.g.
- giving routine information completing routine reports - answering routine mail answering routine phone calls - checking who is absent checking time cards - etc.
Co R e g u la r W ork: e .g .
on-the-job training and coaching - assigning work and checking assignm ents - checking methods and quality - checking with the boss on new or special instructions giving personal attention through daily contacts to those you supervise - spotting and correcting production difficulties regular planning and organizing - eta
/o Special A ssignm ents and Em ergencies:
- special reports - special committee assignm ents - special change to equipment - emergency work orders etc.
*
^ C r e a tiv e Work:
.
- devising coBt-reduction and profit improvement procedures - devising and elim inating useless reports and paper work devising quicker and better training methods devising new work methods and elim inating bottle-necks - etc.
3 FH1U1AN OnSfifi
PLANNING
(The Beginning of the Management Action)
E lem ents o f the P lanning Activity:
A. Set Objectives
B. Outline Procedures C. Assign Responsibility
T hree C riteria Good O bjectives M ust Meet:
A. Specific B. Consistent C. Attainable
'
Four S tep s in O utlining Procedures:
A. Define Activities B. Establish Times C. Review Resources D. Determine Locations
R esou rces to Review*. .
A. Equipment
B. Materials C. Skills D. Money
.
P lanning Techniques: .
A. GANTT Chart B. P.E.R.T. " C. Critical Path
THE MANAGEMENT CYCLE
We P la n to meet our objectives. We O rgan ize the work o f the plan. We C on trol our actions to m eet our original objectives.
4
( F H M A N OnSfifi
QUESTIONS TO ASK IN PLANNING
1. What are my Objectives? - what is it that needs to be achieved? - why does it need to be done? - to solve a problem? - to improve things?
2. What are my Resources? - my own skills? - the skills and understanding in my group
' - what are their attitudes? - the materials and methods available? - the money? . time?
.
3. Who else is involved or can contribute? - other departments? - my superiors? - how can I coordinate all those involved? - what is the quality of my relations with them?
4. How can I schedule things and actions? - when can I start? when must I start? - when does it need to be completed? - what steps come in order, which has the priority? - will the right materials, men, equipment, etc., be available at the right time?
5. Who will be responsible for what? - who has the special skills or knowledge? - how many people are needed? - how can I effectively delegate?
6. What will slow down of hinder progress? - what obstacles or problems can I foresee? - what alternate plans have I?
*
7. What are my follow-up procedures? - how w ill I arrange for checking quality, quantity and "on schedule"? - am I sure it is meeting with established policies and standards?
HOW CAN I MOST EFFECTIVELY COMMUNICATE THE OBJECTIVES AND THE PLAN TO ENSURE MAXIMUM COMMITMENT AND COOPERATION FROM THOSE INVOLVED?
5
1 FHMAN 003fi7
ORGANIZING
. The P rinciples o f O rganization:
A. U nity of command
A position is to have no more than one boss for each key result area.
B. Coordination
Every position must have clearly identified official channels of communication.
C. Definition
Each position in an organization should have a written
position description.
D. Delegation
Decision making should be delegated as far down in an organization as possible.
E. Objective
Every position must have a specific reason for existing in an organization.
F. Authority
Every position must have the necessary authority to make the decisions for which it is responsible. This authority is passed down through an organization.
G. Span of control
The number of key result areas accountable to one position should be kept within manageable limits.
H. Responsibility
- A manger is responsible for using his authority to meet his objectives.
O rgan izin g - Establishing a structure within which the work of the plan can be done.
Responsibility^ A uthority, and A ccountability -
,
Responsibility and authority flow down in an organization, while accounta
bility flows up.
'
6 I PHMAN nn3ft
CONTROLLING
Control is a process or procedure used to be sure that results conform to plan.
Types of Controls:
- Continuing Controls
- designed to prevent problems from occuring.
- Warning Controls
- designed to alert the supervisor that some thing has gone, wrong.
7 I FHMAN nn.lM
TIME MANAGEMENT H ow to Make a Time Budget
1. Make a list of the things you do during a week's time. (a) Those that you must do every day. (b) Those that you do at definite, stated intervals. (c) 111086 that you must do, but which come at unpredictable times and require unpredict*' able amounts of time(d) Those you would like to do i f you had the time. (e) Consider what emergencies may arise. (f) Allow time for planning and thinking.
2. Determine the time you now spend on each job or duty -- the average time under normal circumstances-
(a) Spot duplications of effort or jobs that could be done in less time.
(b) Determine what job or duty you are now doing that could be delegated to a subordinate.
3. Prepare a time table based-on the above factors for each day for a week. Try to fix a time of the day to do each job.
4. Allow time for special and creative work.
5. Use the budget and correct it from time to time.
'
8
i F U M A N nnsfin
MANAGING "PAPER WORK"
1. Put a stop to what you don't need:
- Turn off the things you may previously have requested but now no longer need.
Turn off the "helpful" things that you never use.
2. Act Fast:
. - Sort out the important things and do them right away, don't put it o ff until later.
- Don't handle an important piece of paper more than once, don'tjustleap into action without thinking but handle it when if first comes up.
- Fill out reports the day they come up and answer letters as they arrive.
- Get in the habit of being decisive.
3. Set aside the less important material for later:
- Keep it off your work desk.
- Put it back in the stream if it's an article or book, and indicate you wish its return (only if you really want it). Others may be waiting.
4. Dispose of all mail that day:
.
- Don't leave over until tomorrow today's unanswered mail. Tomorrow will have its own problems. Handle today's before you go home tonight.
REMEMBER, YOUR MAIN JOB IS OUT WITH THOSE YOU SUPERVISE -- and in PLANNING AND ORGANIZING THEIR WORK.
9
1 F H M A N n03B1
8 MONDAY RO UTINE
9
10 Inspection and su p e r v isio n o f operations
11 R E G U L A R
12 1L
Interview s and c o n ta c ts
2 REGULAR P lanning and
3 organizing
4 REGULAR 5 ROUTINE
A SAMPLE TIME BUDGET
TUESDAY R O U T IN E
Individual work w ith staff REGULAR
W EDNESDAY R O U T IN E
Inspection and su p e r v isio n o f operations
Inspection and su p e r v isio n of operations
REGULAR
U Interview s and
contacts REGULAR Inspection and su p e r v isio n of operations
REGULAR R O U T IN E
REGULAR
D ivision sta ff m eeting
' REGULAR
-
N
Interview s and contacts
REGULAR
SP E C IA L WORK
REGULAR
R O U T IN E
THURSDAY RO UTINE
Individual work w ith sta ff REGULAR
C ontrol studies and reports
REGULAR
C Interview s and
co n ta c ts REGULAR Inspection and su p e r v isio n of operations
REGULAR R O U T IN E
F R ID A Y R O U T IN E
S P E C IA L WORK
Inspection and su p e r v isio n o f operations REGULAR
Our sta ff m eeting REGULAR
H
C R E A T IV E WORK
R O U T IN E
|
S9KUU N V IN H d I
PERFORMANCE APPRAISAL
Four Steps of Appraisal:
' A. Check Off 6 . Review C. Interview D. Set New Standards
Steps for Assuring a Good Appraisal Interview:
A. Preparation B. Set Time in Advance C. Privacy D. Objectivity
.
Areas to Cover in Appraisal Interview:
A Employee's Strengths
B. Employee's Weaknesses . C. Employee Development Plan .
D. Employee Potential
TYPES OF STANDARDS
a. Comparative b. Negative c. Historic d. Zero e. Engineered f. Objective g. Positive h. Subjective
Desired results as based on the performance o f others.
- - Tells what is not wanted.
- Desired results as based on past performance.
- Nothing is to happen.
- Desired results as based on the objective of the operation.
- Measurable and specific standards exist.
- Exactly what is wanted.
- Personal preferences - not measurable.
'
11
I FHMAN
SELLING PERFORMANCE APPRAISALS TO EMPLOYEES Handy Tools for Use in Appraisal-Discussions
QUESTION - Use Questions. Find out what they think, what they like, w hat they want, what their problem is. - Get them to do a good deal of talking. - Test for resistance, attitudes, or opinions indicating they are refusing to listen. - Test for agreement and understanding.
LISTEN - Be a Good Listener. - Give them a chance to express their ideas without interruption. - Determine if they are dealing with a fact or an attitude. Show sympathy for their views. - Provide a friendly atmosphere which permits expression of feeling and drains off
hostility.
- Build confidence and trust so they can be receptive to your news. * Build them up and demonstrate understanding. - Give them time to enlarge, correct, or modify a suggestion or idea so i t becomes their own. TALK BENEFITS - Show Values to them. - Show how they can get the benefits they want. - Talk about their problems or what they want to do. * Show how your idea affects their personal hopes, fears, or desires.
12 I F H M A N iM .lfiA
U SE EXPERIENCES - Capitalize on Experience. Build understanding by tying the idea into their knowledge or experience. Use the experience of others.
EX PLA IN CLEARLY - Express Yourself Clearly and Simply.
Lead gently, but firmly, toward your idea.
Give them a chance to justify their own opinion --they may then voluntarily accept yours.
- Tell them why -- express the reason behind the idea in a way that it becomes valid from'
their point of view.
'
Use words which they can understand
H A N D L E OBJECTION - Turn Objections to Advantage. - Bring into the open the objections you anticipate or sense. - Avoid arguing, contradicting, or telling a man he is wrong.
U SE A SSU R AN C ES - Build Confidence.
.
Use assurances in meeting objections or making any unusual statement.
- Show willingness to reexamine your opinion, position, or assumption.
GIVE RECOGNITION - Give Credit When Due. Make him feel important by showing real interest in his needs. - Make it easy for him to accept in a manner where he does not lose face. - Talk in terms of "you", "your", "yours". - Study your ideas from his point of view and show how they tie into the common goal. - Find a common ground of interest.
13 i f h m a n nnafifi
COMMUNICATION
Types of Communication Procedures:
A. Written
B. Oral . .
C. Non-Verbal
.
T he Elem ents o f Every Communication:
A. Sender
B. Message
C. Receiver
'
Barriers to Communications: A. Distortion B. Stating Inferences as Facts C. Jumping to Conclusions D. Confusion over the Meaning of Words E. Personal Prejudices F. Failure to Listen
Critical Steps to Communications: A. Clarify the Message B. Test the Receptivity of the Message C. Convey the Message D. Check the Feedback
L4
f h m a n nnsfifi
THE TEN COMMANDMENTS OF COMMUNICATION
1. Seek to clarify your ideas before communication. 2. Examine the true purpose of each communication. 3. Consider the total physical and human setting whenever you communicate. 4. Consult with others, where appropriate, in planning communications. 5. Be mindful, while you communicate, of the overtones as well as the basic content of your
message. 6. Take the opportunity, when it arises, to convey som ethingof help or value to the receiver. 7. Follow up your communication. 8. Communicate for tomorrow as well as today. 9. Be sure your actions support your communications. 10. Last, but by no means le a st Seek not only to be understood but to understand--be a good
listener.
DECISION MAKING
Decision Making Process:
A. Define the Problem B. Gather the Facts C. Interpret and Evaluate the Facts D. Develop Alternate Solutions E. Select the Most Appropriate Solution
D ecisio n M aking - A conscious choice or selection of alternatives from a group oftwo or more alternatives to achieve an objective.
15
I FH M A N n03fi7
NOTES
16 FHMAN 0036
g- m ^
t* ~ 1K 1
.
EQUAL EMPLOYMENT OPPORTUNITY
COM M ISSION OFFICE OF PERSONNEL
MANAGEMENT
DEPARTMENT OF JUSTICE
DEPARTMENT OF LABOR
DEPARTMENT OF THE TREASURY
ADOPTION OF QUESTIONS AND ANSWERS TO CLARIFY A N D PROVIDE A C O M M O N INTERPRETATION OF THE UNIFORM GUIDELINES O N EMPLOYEE SELECTION PROCEDURES
THIS REPRINT COURTESY OF cPadgetLi~cTluinwfsoi]^
fh m a n nnrifis
11996
RULES AND REGULATIONS
[6570-06-M]
TiHo 2 9 -- Labor
CHAPTER XIV-- EQUAL EMPLOYMENT OPPORTUNITY COMMISSION
PART 16 0 7 -- UNIFORM GUIDELINES O N EMPLOYEE SELECTION PROCE DURES (1 9 7 6 )
Title 5-- A dm inistrative Personnel
OFFICE OF PERSONNEL - MANAGEMENT
PART 300--EMPLOYMENT (GENERAL)
Title 26 -- Judicial A dm inistration
CHAPTER 1-- DEPARTMENT OF JUSTICE
PART SO-- STATEMENTS OF POLICY
Title 31-- M oney a n d Finance: Treasury
' CHAPTER I-- MONETARY OFFICES: DEPARTMENT OF THE TREASURY
PART 5 1 -- FISCAL ASSISTANCE TO . STATE AND LOCAL GOVERNMENTS
Title Bt-^-Public C ontracts an d Property M anagem ent
CHAPTER 60-- OFFICE OF FEDERAL CONTRACT COMPLIANCE PRO GRAM S, DEPARTMENT OF LABOR
PART AO-3-- UNIFORM GUIDELINES O N EMPLOYEE SELECTION PROCE DURES (1976)
A doption of Q uestions and Answers To C larify cuid P ro v id e a Comm on In terp retatio n o f rite Uniform G uidelines on .Em ployee Selection Procedures
AGENCIES: Equal Employment Op portunity Commission, Office of Per sonnel Management. Department of Justice. Department of Labor and De partment of Treasury. ACTION: Adoption of questions and answers designed to clarify and pro vide a common Interpretation of the Uniform Guidelines o n Employee Se lection Procedures. SUMMARY: The Uniform Guidelines on Employee Selection Procedures were issued by the five Federal agen-
cles having Primary responsibility for portant. And some of them are com
the enforcement of Federal equal em plex. The history of tlie development
ployment opportunity laws, to estab of those Guidelines Is set forth In the
lish a uniform Federal government po Introduction to them (43 FR 38290
sition. See 43 FR 36290. et seq. (Aug. 95). The experience of the agencies
25. 1976} and 43 FR 0223 (SePt. 11. has been that a series of answers to
1976). They became effective on Sep commonly asked questions Is helpful
tember 25. 1978. The Issuing agencies in providing guidance not only to em
recognize the need for a common In ployers and other users, but also to
terpretation of the Uniform Guide Psychologists and others , who arc
lines. as well as the desirability of Pro called upon to conduct validity studies,
viding additional guidance to employ and to Investigators, compliance offi
ers and other users, psychologists, and cers and other Federal personnel who Investigators, compliance officers and have enforcement responsibilities.
other Federal enforcement personnel. The Federal agencies Which Issued
These Questions and Answers are In the Uniform Guidelines--the Depart
tended to address that need and to ments of Justice and Labor, the Equal
provide such guidance.
Employment Opportunity Commis
EFFECTIVE DATE: March 2. 1979. . FOR FURTHER INFORMATION CONTACT.
sion. the Civil Service Commission
(which has been succeeded In relevant Part by the Office of Personnel Man agement). and the Office of Revenue
A. Diane Graham, Assistant Direc Sharing. Treasury Department--recog
tor. Affirmative Employment Pro nize th a t the goal of a uniform posi
grams. Office of Personnel Manage tion on these Issues con best be
ment. 1900 E*Street. NW.. Washing achieved through a common Interpre
ton. D.C. 20415. 202/632-4420.
tation of the same guidelines. The fol
James Sellings. Special Assistant to
the Assistant Director. Intergovern
mental Personnel Programs. Office
of Personnel Management. 1900 E
..S treet.. NW.. Washington. 20415.202/632-6248.
D.C. .
Kenneth A. M illard. Chief. State
and Local Section. Personnel Re
search and Development Center.
Office of Personnel Management.
lowbig Questions and Answers arc part of such a common Interpretation. The material Included Is Intended to interpret and clarify, but not to modify, the provlslo'ns of the Uniform Guidelines. The questions selected arc commonly asked questions In the field and those suggested by the Uniform Guidelines themselves and by the ex tensive comments received on the var ious sets of proposed guidelines prior'
1900 E St.. NW.. Washington. D.C. to their adoption. Terms arc used In
20415. 202-632-6238. .
the questions and answers as they are
Peter c. Robertson. Director. Office defined In the Uniform Guidelines.
of Policy Implementation. Equal The agencies recognize that addi
Employment Opportunity Commis tional questions may be appropriate
sion. 2401 E Street. NW.. Washing for similar treatment at a later date,
ton. D.C. 20S06. 202/634-7060.
and contemplate working together to
David L. Rose, Chief. Employment Provide additional guidance in inter Section. Civil Rights Division. De preting the Uniform Guidelines. Users partment of Justice. 10th Street and and other Interested persons arc Invit Pennsylvania Avenue. NW.. Wash ed to submit additional questions.
ington. D.C. 20530. 202/633-3831.
Donald J. Schwartz. Psychologist. Office of Federal Contract Compli
E leanor H olmes N orton. Chair. EOual Employment Opportunity Commission.
ance Programs, Room C-3324. De partment of Labor. 200 Constitution Avenue. NW.. Washington. D.C. 20210. 202/523-9426. '
Herman Schwartz. Chief Counsel. Office of Revenue Sharing. Depart
Alan K. Campbell, Director. Office of
Personnel Management
D rew S. D ays III. ilssistanf Attorney General
Civil Rights Division, Dcpart-
ment of the Treasury. 2401 E Street, ment of Justice.
NW.. Washington. D.C. 20220. 202/ 634-5182.
James O. Taylor. Jr.. Research Psy chologist. Office of Systemic Pro grams. Equal Employment Opportu nity Commission. 2401 E St.. NW.. Washington. D.C. 20506. 202/2543036.
W eldkh R ougeau. Director. Office of Federal Con
tract Compliance. Department Of Labor.
K ent A. Peterson. Acting Deputy Director. Office of Revenue Sharing.
. INTRODUCTION
I. P urpose and S cope
The Problems addressed by the Uni 1. Q. What Is the purpose of the
form Guidelines on Employee Selec Guidelines? tion Procedures (43 FR 38290 et seq.. A. The guidelines are designed to aid August 25.1978) are numerous and Im In the achievement of our nation's
FEOBUU. REGSKft, VOL 44. HO , 43-fftlOAY, MARCH X 1979
I
I FH M A N (1037(1
RULES AND REGULATIONS -- --
-
119.7
goal of equal employment opportunity Federal employment. Through Title
without discrimination on the grounds VII they apply to most private em
of race, eolor. sex. religion or national ployers who have 15 or more employ
origin. The Federal ageneies have ees for 20 weeks or more a calendar
adopted the Guidelines to provide a year, and to most employment agen-
uniform set of principles governing elcs. labor organizations and appren
use of employee selection procedures ticeship committees. They apply to
whieh is consistent with applicable state and local governments whieh
legal standards and validation stand employ 15 or more employees, or
ards generally accepted by the psycho^ whieh reeeive revenue sharing funds,
logical profession and whieh the Gov or whieh reeeive funds from the Law
ernment will apply in the discharge of Enforcement Assistance Administra
its responsibilities.
tion to impose and strengthen law en
2. Q. What is the basic principle of forcement and criminal justiee. or
the Guidelines? A. A selection proeess which' has an
which receive giants or other federal assistance under a program whieh re
adverse impact on the employment op
portunities of members of a race,
color, religion, sex. or national origin
group (referred to as "race. sex. and
ethnic group." as defined In Seetion
16F) and thus disproportionately
sereens them out Is unlawfully dis
criminatory unless the process or its
component procedures have been vali
dated in accord with the Guidelines,
or the user otherwise justifies them in
accord with Federal law. See Sections
3 and 6.1This principle was adopted by-
the Supreme Court unanimously in
Griggs v. Duke Power Co.. 401 U.S.
424. and was ratified and endorsed by
the Congress when it passed the -Equal
Employment Opportunity Aet of 1972.
whieh amended Title v i l of the Civil
Rights Act of 1964.
3. Q. Who is covered by the Guide
lines?
A. The Guidelines apply to private
and publie employers, labor organiza
tions. employment agencies, appren
ticeship committees, licensing and cer
tification boards (see Question 7). and
contractors or subcontractors, who are
covered by one or more ot the follow
ing provisions of Federal cQual' em
ployment opportunity law: Title VII of
the Civil Rights Act of 1964. as amend
ed by the Equal Employment Oppor
tunity Aet of 1972 (hereinafter Title
VII): Executive Order 11246. as
amended by Executive Orders 11375
and 12066 (hereinafter Executive
Order 11246): the' State and Local
Fiscal Assistance Aet of 1972. as
quires maintenance of personnel standards on a merit basis. They apply through Executive Order 11246 to .con tractors and subcontractors of the Federal Government and to contrac tors and subcontractors under federal ly-assisted construction contracts.
4. Q. Arc eoliegc placement offJeers and similar organizations considered to be users subject to the Guidelines?
A. Placement offices may or may not be subject to the Guidelines depend? ing on what services they offer. If a placement office usee a selection pro cedure as a basis for any employment deelsion. it Is covered under the defini tion of "user". Section 16. For exam ple. if a placement offiee selects some students for referral to an employer but rejects others, it is covered. How ever. if the placement office refers all interested students to an employer, it is not covered, even though it may offer offiee space and provision for in forming the students of job openings. The Guidelines are intended to eover all users of employee selection proce dures. including employment ageneies. who are subject to Federal equal em ployment opportunity law.
5. Q. Do the Guidelines apply only to written tests?
A. No. They apply to all selection procedures used to make employment decisions, including interviews, review . of experience or education from appli cation forms, work samples, physical requirements, and evaluations of per
amended'. Omnibus Crime Control and Safe Streets Act of 1968. as amended:
formance. Sections 2B and 16Q, and
see Question 6,
`
and the Intergovernmental Personnel Act of 1970. as amended. Thus, under
6. Q. What practices arc covered by the Guidelines?
Title VII. the Guidelines apply to the A. The Guidelines apply to employee
Federal Government with regard to
selection procedures whieh are used In making employment decisions, such as
Section references throughout these questions and answers are to the sections of the Uniform Guidelines on Employee Selec tion Procedures (herein referred to as
hiring, retention, promotion, transfer,
demotion, dismissal or referral. Sec tion 2B. Employee selection proce dures include job requirements (physi
"Guidelines") that were published by the cal. education, experience), and evalu
Equal Employment Opportunity Commis sion. the Civil Service Commission, the De partment of Labor, and the Department of
Justice on Aug. 25. 1970. 43 FR 38290. The Uniform Guidelines were adopted by the Office of Revenue Sharing of the Depart ment of Treasury on September-11. 1978.43
ation of applicants or candidates on the basis of application forms, inter views. performance tests, paper and pencil tests. Performance In training programs or probationary periods, and any other procedures used to make an
F R 40223.
-employment decision whether admin
istered by the employer or by an em ployment ageney. Sec Section 2B.
7. Q. Do the Guidelines apply to the licensing and certification functions of state and local governments?
A. The Guidelines apply to sueh functions to the extent th at they are covered by Federal law. Section 2B. The courts arc divided on the issue of sueh eorerage. The Government lias taken the position that at least some kinds of licensing and certification whieh deny persons access to employ ment opportunity may be enjoined In an aetion brought pursuant to Section 707 of the Civil Rights Aet of 1964. as amended.
8. ' Q- What is the vclatfonship be tween Fedcvnl equal employment oppovtunity law. embodied In these Guidelines, and State and Loe.al gov ernment merit system laws or regula tions requiring rank ordering of candi dates and selection from a limited number of the top candidates?
A. The Guidelines permit ran king where the evidence of validity Is suffi cient to support that method of use. State or local laws which compel rank ordering generally do so on the as sumption th at the selection procedure Is valid. Thus, if there is adverse impact and the validity cvfdcnee does not adequately support th at method of use. proper interpretation of sueh a state law would require validation prior to ranking. Accordingly, there Is no necessary or inherent eonfliet be tween Federal law and State or local laws of the kind described.
Under the Supremacy Clause of the Constitution (Art. VI. Cl. 2). however. Federal law or valid regulation over rides any contrary provision of state or local law. Thus. If there is any con flict. Federal equal opportunity law prevails. For example, in Roscnfetct v. So. Pacific Co.. 444 F. 2d 1219 (9th Clr.. 1971). the court held Invalid statu protective laws whieh prohibited Lhc employment of women In jobs entail ing long hours or heavy labor, beenuse the state laws were in eonfliet with Title VIL Where a State or local offi cial believes that there Is a possible eonfliet. the official may wish to con sult with the State Attorney General. County or City attorney, or other legal official to determine hoir to eompty with the law.
II. ADveasE Impact, the B ottom L ine
AND AFFIRMATIVE ACTION
9. Q. Do the Guidelines require that only validated selection procedures be used?
A. No. Although validation of selec tion procedures is desirable in person nel management, the Uniform Guide lines require users to produce evidence of validity only when the selection procedure adversely affects the oppor tunities of a race. sex. or ethule Kroup
FEDERAI REGISTER, VO L 44, NO. 43--^FRIDAY, MARCH Z 1979
1 FHMAN 00371
11998
RULES ANO HEGULATfONS
for hire, transfer, promotion, reten cated in most circumstances. See Sec
tion or other employment decision. If tion 4D. there Is no adverse impact, there Is no For example:
validation requirement under the
Guidelines. Sections IB and 3A. See
also. Section 6A. 10. Q. What Is adverse impact?
Applicants
Hire
Selection rate Percent
hired
A. Under the Guidelines adverse Impact Is a substantially different rate
8*00 WBlhacitke______________ ___
12
48/80 or 60% 11/40 or 30V.
of selection In hiring, promotion or
other employment decision which A comparison of the black selection works to the disadvantage of members rate (30%) with the white selection of a race.-sex or ethnic group. Sections rate (60%) shows that the black rate Is
4D and 16B. See Questions 11 and 13. 30/60. or one-half (or 50%) of the
11. Q. What Is a substantially differ white rate. Since the one-half (50%) Is
ent rate of selection?
less than 4/5ths (80%) adverse impact
A. The agencies have adopted a rule Is usually Indicated.
of thumb under which they will gener The determination of adverse impact
ally consider a selection rate for any Is not purely arithmetic however and
race. sex. or ethnic group which is less other factors may be relevant. See.
than four-fifths (4/5ths) or eighty per Section 4D.
cent (80%) of the selection rate for the 13. Q. Is adverse impact .determined
group with the highest selection rate o n ' the basis of the overall selection
as a substantially different rate of se process or for the components In that
lection. See Section 4D. This "4/5ths" process?
or "80%'' rule of thumb Is not Intend A. Adverse Impact is determined
ed as a legal definition, but Is a practi first for the overall-selection process
cal means of keeping the attention of for each. Job. If the overall selection
the enforcement agencies on serious process has an adverse impact, the ad discrepancies in rates of hiring, pro . verse impact of the Individual selec
motion and other selection decisions. tion procedure should be analyzed.
For example, if the hiring rate for For any selection procedures In the
whites other than Hspanles Is 60%. process having an adverse Impact
for American Indians 45%. for Hspan which the user continues to- use In the
les 48%. and for Blacks 51%: and each same m anner.'the user Is expected to
of these groups constitutes more than have evidence of validity satisfying the
2% of the labor force In the relevant Guidelines. Sections 4c and 5D. If
labor area (see Question 16). a com there Is no adverse Impact for the
parison should be made of the selec
tion rate for each group with that of
the highest group (whites). These
comparisons show the following
impact ratios: American Indians 45/60
or 75%: Hspanles 48/60 or 80%: and
Blacks 51/60 or 85%. Applying the 4/
5ths or 80% rule of thumb.- on the
basis of the above information alone,
adverse Impact Is Indicated for Ameri
can Indians but not for Hspanles or
Blacks.
12. Q. How is adverse impact deter
mined?
A. Adverse Impact Is determined by a
four step process.
(1) calculate the rate of selection for
each group (divide the number of per
sons selected from a group by the
number of applicants from that
group).
(2) observe which group has the
highest selection rate.
-
(3) calculate the Impact ratios, by
comparing the selection rate for each
group with that of the highest group
(divide the selection rate for a group
by the selection rate for the highest
overall selection process. In most cir cumstances there Is no obligation under the Guidelines to Investigate ad* verse impact for the components, or to validate the selection procedures'used for that Job. Section 4C. But see Ques tion 25.
14. Q. The Guidelines designate the "total selection process" as the Initial basis for determining the impact of se lection procedures. What Is meant by the "total selection process"?
A. The "total selection process" refers to the combined effect of all se lection procedures leading to the final employment decision such as hiring or promoting. For example, appraisal of .candidates for administrative assistant positions In an organization might In clude initial screening based upon an application blank and Interview, a written test, a medical examination, a background check, and a supervisor's Interview. These In combination are the total selection process. Additional ly. where there Is more than one route to the particular kind of employment decision, the total selection process en compasses the combined results of all
group). (4) observe whether the selection
routes. For example, an employer may select some applicants for a particular
rate for any group Is substantially less kind of Job through appropriate writ
(Le.. usually less than 4/5ths or 80%) ten and performance tests. Others
than the selection rate for the highest may be selected through an internal
group. If It Is. adverse impact Is Indi upward mobility program, on the basis
of successful performance In a directly
related trainee type of position. In such a case, the impact of the total se
lection process would be the combined effect of both avenues of entry.
15. Q. What Is meant by the terms "applicant" and "candidate" os they
are used In the Uniform Guidelines?
A. The precise definition of the term "applicant" depends upon the user s
recruitment and selection procedures. The concept of an applicant Is th at of
a person who has Indicated an Interest
In being considered for hiring, promo tion. or other employment..opportunl-
tles. This Interest might be expressed by completing an application form, or might be expressed orally, depending upon the employer's practice.
The term "candidate" has been In
cluded to cover those situations where the initial step by the user Involves
consideration of current employees for promotion, or training, or other em ployment opportunities, without Invit
ing applications. The procedure by
which persons are Identified as candi dates is itself a selection procedure
under the Guidelines. A person who voluntarily withdraws
formally or Informally at any stage of the selection process Is no longer an applicant or candidate for purposes of computing adverse Impact. Employ ment standards Imposed by the user which discourage disproportionately applicants `of a race, sex or ethnic group may. however, require Justifica tion. Records should be kept for per sons who were applicants or candi dates at any stage of the process.
16. Q. Should adverse impact deter minations be made for all groups re
gardless of their size? A. Ho. Section 15A(2) calls for
annual adverse impact determinations to be made for each group which con
stitutes either 2% or more of the total labor force In the relevant labor area, or 2% or more of the applicable work force. Thus. Impact determinations should be made for any employment
decision for each group which consti tutes 2% or more of the labor force in the relevant labor area. For hiring,
such determination should also be made for groups which constitute
more than 2% of the applicants: and
for promotions, determinations should also be made for those groups which constitute at least 2% of the user's
workforce. There are record keeping obligations for all groups, even those which are less than 2%. Sec Question 86.
17. Q. -In determining adverse
impact, do you compare the selection
rates for males and females, and blacks and whites, or do you compare selection rates for white males, white
females! black males and black fe males?
FEDERAL REGISTER. .VOL 44, MO. 43--OHOAV MARCH % 1979
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A. The selection-rates for males and of thumb wc-uld not Indicate the pres Impact In the absence of other Infor
females are compared, and the selec ence of adverse Impact (90% Is ap mation (see Section 4D). If only one
tion rates for the race and ethnic proximately 94% of 96%). But In this more black had been hired Instead of a
groups are compared with the selec example, the Information is based white the selection rate for blacks
tion rate of the race or ethnic group upon nationwide statistics, and the (20%) would be higher than th at for
with the highest selection rate. Neu sample Is large enough to yield statis whites (18.7%). Generally. It Is inap
tral and objective selection procedures tically significant results, and the dif propriate to require validity evidence
'free of adverse impact against any ference (HlsPanlcs are 2Vi times as or to take enforcement action where
race, sex or ethnic group are unlikely likely to be disqualified as non-Hispan- the number of persons and the differ
to have an impact against a subgroup. Ics) Is large enough to be practically ence In selection rates are so small
Thus there Is no obligation to make significant. Thus, in this example the that the selection of one different
comparisons for subgroups <e.g.. white enforcement agencies would consider a person for one 'job would shift the
male, white female, black male, black disqualification based on an arrest result from adverse Impact against one
female). However, there are obliga record alone as having an adverse group to a situation In which th at
tions to keep records (see Question impact. Likewise. In Gregory v. Litton group has a higher selection rate than
87). and any apparent exclusion of a industries, 472 F. 2d 631 (9th Cir.. the other group.
subgroup may suggest the presence or 1972), the court held that the employ On the other hand, if a lower selec
discrimination.
er violated Title VII by disqualifying tion rate continued over a period of
18. Q. Is it usually necessary to calpersons from employment solely on time, so as to constitute a pattern,
culate the statistical significance of the basis of an arrest record, where then the lower selection rate would
differences in selection rates when In that disqualification had an adverse constitute adverse Impact, warranting
vestigating the existence of adverse impact on blacks and was not shown to the need for validity evidence.
impact?
be justified by business necessity.
22. Q. Is it ever necessary to calcu
A. No. Adverse Impact Is normally. On the other hand, a difference of late the statistical significance of dif
Indicated when one selection rate is more than 20% in rates or selection ferences in selection rates to deter
less than 80% of the other. The feder may not provide a basis for finding ad mine whether adverse Impact exists?
al enforcement agencies normally will verse impact If the number of persons A. Yes. Where large numbers of se
use only the 80% (%ths) rule of selected Is very small. For example. If lections are made, relatively small dlf.
thumb, except where large numbers of the employer selected three males and ferences In selection rates may never
selections are made. See Questions 20 one female from an applicant poo) of theless constitute adverse impact If
and 22.
20 males and 10 females, the %ths rule they are both statistically and practi
10. Q. Docs the %ths rule of thumb would Indicate adverse impact (selec cally significant. See Section 4D and
mean that the Guidelines will tolerate tion rate for women Is 10%: for men Question 20. For th at reason. If there
up to 20% discrimination?
1S%: % or 66%% Is less than 80%), Is a small difference in selection rates
A. No. The %ths rule of thumb yet the number of selections Is too (one rate Is more than 80% of the
speaks only to the question of adverse small to warrant a determination or other), but )arge numbers of selections Impact, and Is not intended to resolve adverse impact, , in these circum are Involved. -it would be appropriate
the ultimate question of unlawful dis stances. the enforcement agency to calculate the statistical significance
crimination. Regardless of the amount would not require validity evidence In of the difference in selection rates.
of difference In selection rates, unlaw the absence of additional Information 23. Q. When the %th rule of thumb
ful discrimination may be present, and (such as selection rates for a longer shows adverse impact. Is there adverse
may be demonstrated through appro period of time) indicating adverse Impact under the Guidelines?
priate evidence. The %ths rule' merely impact. For recordkeeping require A. There usually Is adverse Impact,
establishes a numerical basis for draw ments, see Section l5A(2)(c) and Ques except, where the number of persons
ing an initial Inference and for requir tions 84 and 85.
selected and the difference In selection
ing additional Information.
21. Q. Is evidence of adverse Impact rates are very small. See Section 4D
With respect to adverse impact, the sufficient to warrant a validity study and Questions 20 and. 21.
Guidelines expressly state (section 4D> or an enforcement action where the 24. Q. Why do the Guidelines rely
that differences In selection rates of numbers involved are so small that it primarily upon the %ths rule of
less than 20% may still amount to Ad Is more likely than not th at the differ thumb, rather than tests of statistical
verse Impact where the differences are significant In both statistical and prac-
ence could have occurred by chance? For example:
significance? A. Where the sample of persons se
.tical terms. See Question '20. In the ab
lected Is not large, even a large real
sence of differences which are large enough to meet the %ths rule of Applicants Not h in d
Selection difference between groups Is likely not H ind rate percent to be confirmed by a test of statistical
thumb or a test of statistical signifi
hired significance (at the usual .05 level of
cance. there Is no reason to assume
significance). For this reason, the
that- the differences are reliable, or SO W hite__ th at they are based upon anything 30 Black__
H
17
is 3
20 10
Guidelines do not rely primarily upon a test of statistical significance, but
other 20.
than chance. Q. Why Is the
%ths
rule
called
aBWlahcitkSSeelleeccttiofanrRKaattee.-,..-*..-,.,.__ _....... ...
20
15
use the Vaths rule of thumb ns a prac tical and easy-to-admlnlster measure
rule of thumb?
IS divided by 30=76% (which Is less than 60%).
of whether differences In selection
A, Because it is not Intended to be
rates are substantial. Many decisions
controlling In all circumstances. If. for A. No. If the numbers of persons and in day-to-day life are made without re
the sake of Illustration, we assume the difference In selection rates are so liance upon a test of statistical signifi
that nationwide statistics show that small th at It Is likely th at the differ cance.
use of an arrest record would disquali ence could have occurred by chance, 25. Q. Are there any circumstances
fy 10% of all Hispanic persons but the Federal agencies will not assume In which the employer should evaluate
only 4% of all whites other than His the existence of adverse impact, in the components of a selection process,
panic (hereafter non-Hispanic). the se absence of other evidence. In this ex even though the overall selection proc
lection rate for that selection proce ample. the difference In selection rates ess results In no adverse Impact?
dure Is 90% for Hspanles and 90% for Is too small, given the small number of A, Yes. there me such circum
non-Hlspanlcs. Therefore, the % rule black applicants, to constitute adverse stances: (l) Where the selection proce-
I fD E M l tC G tS m , V O L 44, NO. 41-- FRIDAY, MARO) Jt, 19T9
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RULES AND REGULATIONS
dure Is a significant factor in the con (3> In addition, there may be other the aggregate. T he records showing
tinuation of patterns of assignments circumstances in which an enforce the results of the test, and the total
of incumbent employees caused by ment agency- may decide to request an number of persons selected, generally
prior discriminatory employment prac employer to evaluate components of a would be sufficient to show the Impact
tices. Assume, for example, an employ selection process, but such circum of the test. If the test has no adverse
er vrho traditionally hired blacks as stances would clearly be unusual. Any Impact, it need not be validated.
employees for the "laborer" depart such decision will be made only at a But the absence of adverse Impact of
ment in a manufacturing plant, and high level in the agency. Investigators the test In the aggregate does not end
traditionally hired only whites as and compliance officers are not au the inquiry. For there may be discrim
skilled craftsmen. Assume further that thorized to make this decision.
ination or adverse Impact In the as
the employer in 1962 began to' use a 26. Q. Does the bottom line concept signment of individuals to. or in the
written examination not supported by of Section 4C apply to the administra selection of persons for. particular
a validity study to screen Incumbent tive processing of charges of discrimi jobs. The Guidelines call for records to
employees who sought to enter the ap nation filed with an Issuing agency, al be kept and determinations of adverse
prenticeship program for skilled craft leging that & specific selection proce impact to be made of the overall selec
Jobs. The employer stopped making dure is discriminatory?
tion process on a job by job basis.
racial assignments in 1972. Assume A. No. The bottom line concept ap Thus. If there is adverse Impact in the
further th at for the last four years, plies only to enforcement actions as assignment or selection procedures for
there have been special recruitment defined in Section 16 of the Guide a job even though there Is no adverse
efforts aimed at recent black high lines. Enforcement actions include- Impact from the-test, the user should
school graduates and th at the selec only court enforcement actions and eliminate the adverse Impact from the
tion process, which includes the writ other similar proceedings as defined in assignment procedure or justify the
ten examination, has resulted in the Section 161. The EEOC administrative assignment procedure.
selection of black applicants for ap processsing of charges of discrimina 28. Q. The Uniform Guidelines apply
. prentlceship in approximately, the - tion (investigation, finding of reason; to the requirements of Federal law
same rates as white applicants.
able cause/no cause, and conciliation) prohibiting employment practices
In those circumstances, if the writ required by Section 706(b) of Title VII which discriminate on the grounds of
ten examination had an adverse are specifically exempted from the race, color, religion, sex or national
impact, its use would tend to keep in bottom line concept by the definition origin. However, records are required
cumbent black employees in the labor of an enforcement action. The bottom to be kept only by sex and by specified
er department, and deny them entry line concept Is a result of a decision by race and ethnic groups. How can ad
to apprenticeship programs. For that the various enforcement agencies that, verse Impact be determined for reli
reason-, the enforcement agencies as a matter of prosecutorial discretion, gious groups and for national origin
would expect the user to evaluate the they will devote their limited enforce groups other than those specified in
Impact of the written examination, ment resources to the most serious of Section 4B of the Guidelines?
and to have validity evidence for the fenders of equal employment opportu A. The groups for which records are
use dI th e written examination- If it nity laws. Since the concept is not a required to be maintained are tlic
has an- adverse Impact.
rule of law. It does not affect the dis groups for which there Is extensive
(2) Where the weight of court deci charge by the EEOC of Its statutory evidence of continuing discriminatory
sions or administrative interpretations responsibilities to investigate charges practices. This limitation is designed
holds th at a specific selection proce of discrimination, render an adminis in part to minimize the burden on em
dure is not job related in similar cir trative finding on its investigation, and ployers for recordkeeping which may
cumstances.
engage in voluntary conciliation ef not be needed.
For example, courts have held that forts. Similarly, with-respect to the For groups for which records are not
because an arrest is not a determina other issuing agencies, the bottom line required, the person(s) complaining
tion of guilt, an applicant's arrest concept applies not to the processing may obtain information from the em
record by itself does not indicate in of individual charges, but to the initi ployer or others (voluntarily or
ability to perform a Job consistent ation of enforcement action.
through legal process) to show th at
with the trustworthy and efficient op 27. Q. An employer uses one test or adverse impact has taken place. When
eration of a business. Yet a no arrest other selection procedure to select per th at has been done, the various provi
record requirement has a nationwide sons for a number of different jobs. sions of the Uniform Guidelines are
adverse Impact -on some--minority Applicants are given the test, and the fully applicable.
groups. Thus, an employer who re successful applicants are then referred Whether or not there Is adverse
fuses to hire applicants solely on the to different departments and positions Impact. Federal equal employment op
basis of an arrest record Is on notice on. the basis of openings available and portunity law prohibits any deliberate
that this policy may be found to' be their Interests. The Guidelines appear discrimination or disparate treatment
discriminatory. Gregory v. Litton in to require assessment of adverse on grounds of religion or national
dustries. 472 F. 2d 631 (9th Clr.. 1972) impact on a job-by-job basis (Section origin, as well as on grounds of sex,
(excluding persons from employment 15A(2)(a)). Is there tom e way to show color, or race.
solely on the basis of arrests, which th at the test as a whole does not have Whenever "ethnic" is used in the
has an adverse Impact, held to violate adverse Impact even though the pro Guidelines or in these Questions and
Title VII). Similarly, a minimum portions- of members of each race: sex Answers, it is intended to include na
height requirement disproportionately or ethnic group assigned to different tional origin and religion, as set forth
disqualifies women and some national jobs may vary?
In the statutes, executive orders, and
origin groups, and has been held not A. Yes, In some circumstances. The regulations prohibiting discrimination.
to be job related in a number of cases. Guidelines require evidence of validity See Section 16P.
For example, in Dothard v. Aaiclinson, only for those selection procedures 29. Q. What Is the relationship be
433 U.S. 321 (1977). the Court held which have an adverse impact., and tween affirmative action- and the re
that height and .weight requirements which are part of a selection process quirements of the Uniform Guide
not shown to be job related were viola which has an adverse impact. If the lines?
tive of Title- VII. T hus an employer test is administered and used in the A. The two subjects are different, al using a minimum height requirement same fashion for a variety of Jobs, the though related. Compliance with the
should have evidence of Its validity.
impact of th at test can be assessed in Guidelines does not relieve- users' of
K D EfcAL G ISTSA, V O t, 44 , NO. 43-- FRIDAY, MARCH 2 , 1977
I FH M A N n()37d
RULCS AND REGULATIONS
12001
their affirmative action obligations, in selections arc to be made: the employ
cluding those of Federal contractors er may take reasonable steps to assure
and subcontractors under Executive that members of the excluded or un
Order 11246. Section 13.
derutilized race. sex. or ethnie group
The Guidelines eneourage the devel are Included In the pool (Section 17(3)
opment and effective implementation (e)).
of affirmative action plans or pro Similarly, the employer may be raee.
grams In two ways. First, in determin sex or ethnle-conseious In determining
ing whether to institute aetioii against what changes should be Implemented
a user on the basis of a selection pro If the objectives of the programs are
cedure which has adverse impact and not being met (Section 17(3) (g)).
which has not been validated, the en Even apart from affirmative aetlon
forcement aBeney will take Into ac programs a user may be raee. sex or
count the general equal employment ethnic-conscious in taking appropriate
opportunity posture of the user with and lawful measures to eliminate ad
respect to the job classifications for verse impact from selection procedures
whieh the procedure is used and the (Section 6A)-
.
progress whieh has been made in car 31. Q. Section 6A authorizes the use
rying out any affirmative aetlon pro of alternative selection procedures to
gram. Section 4E. If the user has dem-' eliminate adverse lmpaet. but does not
onstrated over a substantial period of appear to address the Issue of validity.
time that it is in fact appropriately Thus, the use of alternative selection
utilizing in the job or group of jobs in procedures without adverse Impact
question the available race, sex or seems to be presented as an option In
ethnie groups In the relevant labor ileu of validation. Is that Its Intent?
foree. the enforcement ageney -will' A. Yes. Under Federal equal employ
generally exercise its discretion by not ment opportunity law the use of any
initiating enforcement proceedings selection procedure which has an ad
based on adverse impact In relation to verse impact on any race, sex or ethnic
the applicant flow. Second, nothing-In group is discriminatory unless the pro
the Guidelines is intended to preclude ' cedure has been properly validated, or
the use of selection procedures, con the use of the procedure Is otherwise
sistent with Federal law. whieh assist justified under Federal law. Griggs v.
in the achievement of affirmative Duke Power Co.. 401 U.S. 424 (1971):
action objectives. Seetlon 13A. See Section 3A. If a selection proeedure
also. Questions 30 and 31.
has an adverse impact, therefore. Fed
eral equal employment opportunity
30. Q. When may a user be race, sex law authorizes -the user to choose
or ethnie-eonsclous?
lawful alternative procedures whieh
A. The Guidelines recognize th at af eliminate the adverse lmpaet rather
firmative action programs may be than demonstrating the validity of the
race, sex or ethnie conselous in appro original seleetlon procedure.
priate circumstances. (See Sections 4E Many users, while wishing to vali
and 13: See also Seetlon 17. Appendix). date all of their selection Procedures,
In addition to obligatory affirmative are not able to eonduet the validity
action programs (See Question 29). the studies immediately. Sueh users have
Guidelines encourage the adoption of the option of choosing alternative
voluntary affirmative action programs. techniques whieh eliminate adverse
Users choosing to engage in voluntary impaet. with a view to providing a
affirmative action are referred to basis for determining subsequently
EEOC's Guidelines on Affirmative whieh selection procedures are valid
Action (44 F.R- 4422, January 19, and have as little.adverse' Impact as
1979). A user may justifiably be race, possible.
sex or ethnie-conselous In circum Apart from Federal equal employ
stances where It has reason to believe ment opportunity law. employers have
that qualified persons of specified economic incentives to use properly
race, sex or' etlinleity have been or validated selection procedures. Noth
may be subject to the exclusionary ef ing in Section 6A should be interpret
fects of Its selection procedures or ed as diseouraging the use of properly
other employment practices in its validated selection procedures: but
work force or particular jobs therein. Federal equal employment opportuni
In establishing tong and short range ty law does not require validity studies
goals, the employer may use the race, to be conducted unless there Is adverse
sex. or ethnie classification as the impact. See Section 2C.
basis for such goals (Section 17(3) (a)). In establishing a recruiting program,
the employer may direct its recruiting activities to locations or institutions
III. G eneral Q uestions Concerning
Validity and the Use of S election P rocedures
whieh have a high proportion of the 32. Q. What Is "validation1* accord
race, sex. or ethnie group which has ing to the Uniform Guidelines?
been excluded or underutilized (see A. Validation Is the demonstration
tlon 17(3) (b)). In establishing the pool of the job relatedness of a selection
of qualified persons from which final procedure. The Uniform Guidelines
recognize the same three validity strategies recognized by the American
Psychological Association:
(1) Criterion-related validity--a sta
tistical demonstration of a relation ship between scores on a selection pro cedure and Job performance of a sample of workers.
(2) Content validity--a demonstra tion that the content of a selection procedure is representative of Impor
tant aspects of performance on the
Job.
(3) Construct validity--a demonstra tion that (a) a selection procedure measures a construct (something be
lieved to be an underlying human trait or eharaeteristle. sueh os honesty) and
(b) the construct is important for suc cessful job performance.
33. Q. What Is the typiea) process by whieh validity studies are reviewed by
an enforcement ageney? A. The validity study Is normally re
quested by on enforcement officer
during the course of a review. The of fleer will first determine whether the user's data show that the overall selec
tion proeess has an adverse Impaet. and If so. whieh component selection procedures have an adverse Impaet.
See Section 15A(3). The offleer will then ask for the evidence of validity for eaeh procedure which has an ad
verse impaet. See Sections 15B. C. anti D. This validity evidence will he re ferred to appropriate personnel for review. Ageney findings will then be communicated to the user.
34. Q.. Can a user send its validity evidence to an enforcement ageney before a review, so os to assure Its va lidity?
A. No. Enforcement agencies will not review validity reports except in the context of Investigations or reviews. Even in those elreumstanees. validity evidence will not be reviewed without evidence of how the seleetlon proce dure Is used and what lmpaet Its use
has on various raee. sex. and ethnie groups.
35. Q. May reports of validity pre pared by publishers of commercial tests and printed in test manuals or
other literature be helpful In meeting the Guidelines?
A. They may he. However. It is the user's responsibility to determine that the validity evidence Is adequate to
meet the Guidelines. See Section 7. and Questions 43 and 66. Users should not use selection procedures which are likely to have an adverse impaet`with out reviewing the evidence of validity to make sure th at the standards of the Guidelines are met.
The following questions and answers
(36-81) assume th at a selection proce dure has an adverse lmpaet and Is part of a selection proeess th at has on ad verse Impact.
FEDERAL REGISTER, VOL. 44. NO. 3--FRIDAY, MARCH 2, 1979
I FH M A N (10375
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RULE5 AND REGULATIONS
36. Q. Hour can users justify contin through local validation or through
ued use of a procedure on a basis other validity studies done elsewhere.
than validity?
38. Q. Can a user rely upon written
A. Normally, the method of justify or oral assertions of validity Instead of
ing selection procedures with an ad evidence of validity?
verse impact and the method to which A. No. If a user's selection proce
the Guidelines are primarily ad dures have an adverse impact, the user
dressed. is validation. The method of is expected to produce, evidence of the
justification of a procedure by means validity of the procedures as they arc
other than validity is one to which the used. Thus, the unsupported assertion
Guidelines are not addressed. See Sec- by anyone. Including representatives
tlon 6B. In Griggs v. Duke Power Co,. of the Federal government or State
401 U.S. 424. the Supreme Court Indi Employment Services- that a test bat
cated th at the burden on the user was tery or other selection procedure has
a heavy one. but th at the selection procedure could be used if there was a "business necessity" for its continued
use: therefore, the Federal agencies will consider evidence that a selection procedure Is necessary for the safe and
efficient operation of a business to jus tify continued use of a selection proce dure.
37. Q. Is the demonstration of a ra
tional relationship (as that term is used in constitutional law) between a selection procedure and the job suffi cient to meet the validation require
ments of the Guidelines? A. No. The Supreme Court In Wosft-
inffton V. DaviS. 426 U.S. 229 (1976) stated th at different standards would be applied to employment discrimina tion allegations arising under the Con stitution than would be applied to era. ployment discrimination allegations arising under Title VII. The Davis case arose under the Constitution, and no Title VII violation was alleged. The Court applied a traditional constitu tional law standard of "rational relatlonshlp'4and said th at It would defer to the "seemingly .reasonable acts of
.
been validated is not sufficient to sat isfy the Guidelines.
39. Q. Are there any formal require ments imposed by these Guidelines os to who is allowed to perform a validity study?
A. No. A validity study is judged on
its own merits, and may be performed by any person competent to apply the principles of validity research, includ ing a member of the user's staff or a consultant. However. It is the users responslbility to see that the study meets validity provisions of the Guide lines, which are based upon profes sionally accepted standards. See Ques tion 42.
40. Q. What is the relationship be tween the validation provisions of the Guidelines and other statements of psychological principles, such as the Standards for Educational and Psy chological Tests, published by the American Psychological Association (Wash.. D.C.. 1974) (hereinafter "American Psychological Association
Standards4')? A. The validation provisions of the
Guidelines are designed to `be consist ent with the generally accepted stand
administrators and executives." How ards of the psychological profession.
ever. it went on to point out that under Title VI2. the appropriate
These Guidelines also interpret Feder al equal employment opportunity law.
standard would still be an affirmative demonstration of the relationship be
and embody some policy determina tions of an administrative nature. To
tween the selection `procedure and the extent that there may be differ
measures of job performance by ences between particular provisions of
means of accepted procedures of vali 4the Guidelines and expressions of vali
dation and It would be an "insufficient dation principles found elsewhere, the
response to demonstrate some rational Guidelines will be given precedence by
basis'; for a selection procedure having the enforcement agencies.
an adverse impact. Thus, the mere 41. Q. When should a validity study
demonstration of a rational relation be carried out?
.
ship between a selection procedure A. When a selection procedure has
and the job does not. meet the require adverse Impact on any race, sex or
ment of Title VII of the Civil Rights^ ethnic group, the Guidelines generally
Act of 1964. or of Executive Order* call for a validity study or the elimina
11246. or the State and Local Fiscal tion of adverse impact. See Sections
Assistance Act of 1972. as amended 3A and 6. and Questions 9. 31. and 36.
(the revenue sharing act) or the Omni If a selection procedure has adverse
bus Crime Control and Safe Streets impact, its use in making employment
Act of 1968. as amended, and will not decisions without adequate ei-idence.of
m eet the requirements of these Guide validity would be inconsistent with the
lines for a validity study. The three Guidelines. Users who choose to con
validity strategies called for by these tinue the use of a selection procedure
Guidelines all require evidence that with an adverse impact until the pro
the selection procedure is related to cedure is challenged Increase the risk
successful performance on the job. that they will be found to be engaged
T hat evidence may be obtained in discriminatory practices and wilt be
liable for back pay awards, plaintiffs4
attorneys4 fees, loss of Federal con
tracts, subcontracts or grants, and the
like. Validation studies begun on the
eve of litigation have seldom been
found to be adequate. Users who
choose to validate selection procedures
should consider the potential benefit
from having a validation study com
pleted or well underway before the
procedures are administered for use hi
employment decisions.
42- Q- Where can a user obtain pro
fessional advice concerning validation
of selection procedures?
A. Many Industrial and personnel
psychologists validate selection proce
dures. review published evidence of va
lidity and make recommendations
with respect to the use of selection
procedures. Many of these individuals
arc members or fellows of Division 14
(Industrial and Organizational Psy
chology) or Division 5 (Evaluation and
Measurement) of the American Psy
chological Association. They can be
identified in the membership directory
of that organization. A high level of
qualification is represented by a diplo
ma in industrial Psychology awarded
by the American Board of Professional
Psychology,
-
Individuals with the necessary com petence may come irom a variety of
backgrounds. The primary qualifica
tion is pertinent training and experi
ence in the conduct of ralidatlon re
search. Industrial psychologists and other
persons competent in the field may be
found as faculty members in colleges
and universities (normally in tiic de
partments of psychology or business
administration) or working as individ
ual consultants or as members of &
consulting organization.
Not all psychologists have the neces
sary expertise. States have boards
which license and certify psycholo
gists. but not .generally in a specialty
such as industrial psychology. Howev
er. State psychological associations
may be a source of Information as to
Individuals qualified to conduct valida
tion studies. Addresses of State psy
chological associations or other
sources of Information may be ob
tained from the American Psychologi
cal Association. L200 Seventeenth
Street. NW,, Washington. D.C. 20036.
43. Q. Can a selection procedure be a
valid predictor of performance on a
job in a certain location and be invalid
for predicting success on a different
job or the same job In a different loca
tion?
A. Ves. Because of differences In
work behaviors, criterion measures,
study samples or other factors, a selec
tion procedure found to have validity
hi one situation does not necessarily
have validity In different circum
stances. Conversely, a selection proce-
FEDERAL REGISTER, VOL U , NO. J--FRIPAT, MARCH X 1979
1FH M AN 01)376
RULES AND REGULATIONS
12003
dure not found to have validity In one use which have as little adverse impact
situation may have validity in differ as possible, and to Investigate those
ent circumstances, Por these reasons, which are suitable. Section 3B.
the Guidelines requires that certain An alternative procedure may not
standards be satisfied before a user previously have been used by the user
may rely upon findings of validity In for the job In question and may not
another situation. Section 7 and Sec have been extensively used elsewhere.
tion 14Q. See also. Question 66. Coop Accordingly, the preliminary determi
erative and multi-unit studies are how nation of the suitability of the alter
ever encouraged, and, when those native selection procedure for the user
standards of the Guidelines are satis and job in question may have to be
fied. validity evidence specific to each , made on the basis of Incomplete infor
location is not required. Sec Section mation. If on the basis of the evidence
7C and Section 8.
available, the user determines that the
44. Q. Is the user of a selection pro alternative selection procedure is
cedure required to develop the proce likely to meet Its legitimate needs, and
dure?
Is likely to have less adverse impact
A. No. A selection procedure devel than .the existing selection procedure,
oped elsewhere may be used. However, the alternative should be investigated
the user has the obligation to show further as a part of the validity study.
th at its use for the particular Job is The extent of the investigation should
consistent with the Guidelines. See be reasonable. Thus, the Investigation
Section 7.
. should continue until the user has rea
45. Q. Do the Guidelines permit sonably concluded, that the alternative
users to engage in cooperative efforts Is not useful or not suitable, or until a
to meet the Guidelines?
study of Its validity has been complet
A. Yes. The Guidelines not only ed. Once the full validity study has
permit but encourage such efforts. been completed. Including the evi
Where users have participated In a co dence concerning the alternative pro
operative study which meets the vali cedure. the user should evaluate the
dation standards of these Guidelines results of the study to determine
and proper account has been taken of which procedure should be used. Sec
variables which might affect the appli Section 3B and Question 50.
cability of the study to specific users, 49. Q. Do the Guidelines call for a
validity evidence specific to each user user continually to- investigate "suit
will not be required. Section 8.
able alternative selection procedures
46. Q- Must the same method for and suitable alternative methods of
validation be used for all parts of a se using the selection procedure which
lection process?
have as little adverse Impact as possi
A. No. Por example, where a selec ble"?
tion process includes both a physical A. No. There is no requirement for
performance test and an interview, the continual investigation. A reasonable
physical test might be supported on Investigation of alternatives is called
the basis of content validity, and the for by the Guidelines as a part of any
interview on the basis of a criterion-re validity study. Once the study Is com
lated study.
plete and validity has been found,
47. Q. Is a showing of validity suffi however, there Is generally no obliga
cient to assure the lawfulness of.the tion to conduct further investigations,
use of a selection procedure?
until such time as a new study is called
A. No. The use of the selection pro for. see. Sections-3B and 5K, If a gov
cedure must be consistent with the va ernment agency, complainant, civil
lidity evidence. For- example, if a re rights organization or other person
search study shows only that, at a having a legitimate Interest shows
given passing score the test satisfacto such a user an alternative procedure
rily screens out probable failures, the with less adverse Impact and with sub
study would not justify the use of sub stantial evidence of validity for the
stantially different passing scores, or same job In similar circumstances, the
of ranked lists of those who passed. user is obliged'to investigate only the
See Section 5G. Similarly, if the re particular procedure which has been
search shows that a battery Is valid presented. Section 3B.
when a particular set of weights is 50. Q. In what circumstances do the
used, the weights actually used must Guidelines call for the use of an alter
conform to those th at were estab native selection procedure or an alter
lished by the research.
native method of using the procedure?
48. Q. Do the Guidelines call for a A. The alternative selection proce
user to consider and investigate alter dure for method of use) should be
native selection procedures when con used when it has less adverse impact
ducting a validity study?
and when the evidence shows that Its
A. Yes. The Guidelines call for a validity Is substantially the same or
user, when conducting a validity greater for the same job In similar cir
study, to make a reasonable effort to cumstances. Thus, if- under the origi
become aware of suitable alternative nal selection procedure the selection
selection procedures and methods of rate for black applicants was only one
half (50 percent! that of tlic selection
rate for white applicants, whereas
under the alternative selection proce
dure the selection rate (or blacks is
two-thirds (67 percent) th at of white
applicants, the new alternative selec
tion procedure should be used when
the evidence shows substantially the
some or greater validity for the alter
native than for the original procedure.
The same principles apply to a new
user who is deciding what selection
procedure to Institute.
51. Q. What are the factors to be
considered in determining whether the
validity for one procedure is substan
tially the same as or greater than that
of another procedure?
A. In the case of a criterion-related
validity study, the factors Include the Importance of the crltcrln for which
significant relationships are found,
the magnitude of the relationship be
tween selection procedure scores and
criterion measures, and the size and
composition of the samples used. Por
content validity, the strength of valid
ity evidence would depend upon the
proportion of critical and/or impor
tant job behaviors measured, and the
extent to u'hlch the selection proce
dure resembles actual work samples or
work behaviors. Where selection Pro
cedures .have been validated by differ
ent strategics, or by construct validity,
the determination should be made on
a case by case bases.
52. Q. The Guidelines require consid
eration of alternative procedures and
alternative methods of use. in light of
the evidence of validity and utility and
tlic degree of adverse Impact of the
procedure. How cun a user know that
any selection procedure with an ad
verse impact is lawful?
.
A. The Uniform Guidelines (Section
5G) expressly permit the use of a pro
cedure in a manlier supported by the
evidence of validity and utility, even if
another method of use lias a lessor ad- -
verse Impact. With resPcct to consider
ation of alternative - selection proce
dures. If the user made a reasonable
effort to become aware of alternative
procedures, has considered them and
investigated those which appear suit
able as a part of the validity study,
and has shown validity for a proce
dure. the User has complied with the
Uniform Guidelines. The burden is
then on the person challenging the.
procedure to show th at there is an
other procedure with better or sub
stantially equal validity which will ac
complish the same legitimate business
purposes with less adverse impact. Sec
tion 3B. Sec also. /Wbemarie Paper Co.
v. Moody. 422 US. 405.
53. Q. Arc the Guidelines consistent
with the decision of the Suprem'e
Court in Furnco Construction C'orp, v.
Waters. ---- U.S. ---- . 98 S. Ct. 2943
(1978) where the Court stated: "Title
FEDEHAl HEGISTEa, VOC 44. NO. 40--W IDAY. MAS0 4 2, 1079
I FH M A N (1(1377
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rules a n d r e g u la tio n s
VII * does not impose a .duty to See American Psychological Associ
adopt a hiring procedure th at maxi ation Standards, pp. 26-27.
mizes hiring of minority employees."
Key conditions for a erlterlon-relat-
A. Yes. The quoted statement In ed study are a substantial number of
fu m co v. Waters was .made on a Individuals for Inclusion in the study,
record where there was no adverse and a considerable range of perform
impact In the hiring process, no differ ance on the selection and eriterlon
ent treatment, no Intentional discrimi measures. In addition, reliable and
nation. and no contractual obligations valid measures of job performance
under E.O. 11246. Section 3B of the should be available, or capable of Guidelines Is predicated upon a find being developed. Section 14BG).
ing of adverse Impact. Section 3B Indi Where sueh circumstances exist, a
cates that, when two or more selection user should consider use of the crite
procedures are available whleh serve a legitimate business purpose with sub stantially equal validity, the user
should use the one whleh has been demonstrated to have.the lesser ad verse Impaet. Part V of the Overview
of th e Uniform Guidelines, in elabo rating on this principle, states: "Feder al equal employment opportunity law has added a requirement to the proe-
ess of validation. In conducting a vali dation study, the employer should
consider available alternatives whleh will achieve Its legitimate purpose with lesser adverse Impact."
Section 3B of the Guidelines Is based on the principle enuneiated in the Su preme Court decision In AVbermarle Paper Co., v. Moody, 422 U.S. 405 (1975) that, evqn where job related ness has been proven, the availability of other tests or selection devlees whleh would also serve the employer's legitimate interest In "eftielent and trustworthy workmanship" without a
similarly undesirable racial el/eet would be evidence that the employer was using Its tests merely as a pretext
for discrimination. Where adverse impaet still exists,
even though the selection procedure has been validated, there eontlnues to be an obligation to eonslder alterna tive procedures whleh. reduee or remove that adverse impaet if an op portunity presents itself to do so with out sacrificing validity. Where there Is no adverse, impact, the Fumco princi
ple rather than the Albermarle princi ple is applicable.
rio n-related strategy. Content validity Is appropriate
where It is technically and administra tively feasible to develop work samples
or measures of operationally defined
skills, knowledges, or abilities whleh are a necessary prerequisite to observ able work behaviors. Content validity Is not appropriate for demonstrating the validity of tests of mental process es or aptitudes or characteristics: and Is not appropriate for knowledges, skills or abilities which an employee will be expected to learn on the job. Section 14C(11
The application of a construct valid ity strategy to support employee selec tion procedures Is newer and less de veloped than criterion-related or eontent validity strategies. Continuing re search may result in eonstruet validity becoming more widely used. Because eonstruet validity represents a gener
alization of findings, one situation in which eonstruet validity might hold particular promise is that where it Is
desirable to use the same selection procedures for a variety of jobs. An overriding consideration In whether or not to eonslder eonstruet validation is the availability of an individuai with a high level of expertise in this field.
In some situations only one kind of validation study, is likely to be appro priate. More than one strategy may be possible in other elrcumstanees. In whleh ease ..administrative consider ations sueh os. time and expense may be decisive. A combination of ap proaches may be feasible and desir
able.
IV. T echnical S tandards
55. Q. Why do the Guidelines recog nize only eontent. eonstruet and crite
54. Q. How does a user choose whieh rion-related validity?
validation strategy to use?
A. These three validation strategies
A. A user shquld select a validation are recognized In the Guidelines since
strategy or strategies whieh are (1) ap they represent the current profession
propriate for the type of selection pro al consensus. If the professional
cedure. the job. and the employment eomnununlty recognizes new strategies
situation, and (2) technically and ad or substantial modifications 'of exist
ministratively feasible. Whatever ing strategies, they will be considered
method of validation is used, the basic and. if necessary, ehanges will be made
logie is one of prediction: that is. the in the Guidelines. Section 5A.
presumption that level of performance 56. Q.. Why don't the Uniform
on the selection procedure will, on the Guidelines state a preference for erlte-
average, be Indicative of level of per rion-related validity over content or
formance on the job after selection. construct validity?
Thus, a criterion-related study, par Al Generally accepted principles of
ticularly a predietlve one. is.often re the psyehologlcal profession support
garded as the closest to sueh an ideal. the use of criterion-related, content r
construct validity strategies as appro priate. American Psychological Associ
ation Standards. E. pp. 26-26. This use was reeognlzed by the supreme Court In Washington v. Davis. 426 U.S. 229.
247. fn. 13. Because the Guidelines de scribe the conditions under whieh each validity strategy Is inappropriate, there is no reason to state a general preference for any one validity strat
egy. 57. Q. Are the Guidelines Intended
to restrict the development of new testing strategies, psyehologlcal the ories. methods of job analysis or statis
tical techniques? A. No. The Guidelines are concerned
with the validity and fairness of selec tion procedures used in making em
ployment decisions, and are not In tended to limit research and new de velopments. See Question 55.
58. Q. Is a full job analysis necessary
for all validity studies? A. It Is required for all eontent and
eonstruet studies, but not for all erlte-
rion-related studies. See Sections 14A and 14B(2>- Measures of the results or outcomes of work behaviors sueh as produetlon rate or error rate may be used without a full job analysis where a review of information about the job shows that these erlterla are Impor tant to the employment situation of the user. Similarly, measures sueh as absenteeism, tardiness or turnover may be used without a full job analy sis If these behaviors are shown by a review of information about the job to be important In the speclfle situation. A rating of overall job performance may be used without a full job analy sis only if the user con demonstrate Its appropriateness for the speclfle job and employment situation through a study of the job. The Supreme Court held In Albemarle Paper Co. v. Moody.
422 U.S. 405 (1975). that measures of overall job performance should be earefully developed and their use should be standardized and eontrolled.
59. Q. Section 5J on Interim use re quires the user to have available sub stantial evldenee of validity, w h at
does this mean? A. For purposes of eompllanee with
5J. "substantial evldenee'4 means evidenee which may-not meet all the vali dation requirements of the Guidelines but whleh raises a strong Inference th at validity pursuant to these stand ards wilt soon be shown. Section 6J Is based on the proposition that It would not be an appropriate allocation of Federal resources to bring enforce ment proceedings against a user who would soon be able to satisfy fully the standards of the Guidelines. For ex ample. a criterion-related study may have produced evidence which meets almost all of the requirements of the
Guidelines with the exeeptlon that the gathering of the-data of test fatr-
FEOERAl REGISTER. VOL 44. NO. 43--FRIDAY. MARCH X 1979
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new Is still In progress and the fair ranking must rest on an Inference that
ness study has not yet produced re higher scores on the procedure are re
sults. If the correlation coefficient for lated to better Job performance. The
the group as a whole perm its. the more closely and completely the selec
strong Inference that the selection tion Procedure approximates the im
Procedure la valid, then the selection portant work behaviors., the easier tt is
procedure may be used on an interim to make such an inference. Evidence
basis -pending the completion of the th at better performance on the proce
fairness study.
dure is related to greater productivity
60. -Q.- What are the potential conseor to performance of behaviors of
quences to a user when a selection Pro greater difficulty may also support
cedure is used on an interm basis? such an inference.
A- T he fact that the Guidelines, Where the-content and context of
permit interim use of a selection pro the selection procedure are unlike
cedure under some conditions does not those of the job. as. for example. In
immunize the user from- liability for many paper-and-pencll job knowledge
back pay, attorney fees and the like, tests, it is difficult to Infer an associ
should use of the selection procedure ation between levels of performance
later be found to be in violation of the on the procedure and on the job. To
Guidelines. Section 5J. For this support a test of job knowledge on a
reason, users should _take steps to content validity basis, there must be
come into full compliance with th e evidence of a specific tfe-in between
Guidelines as soon as possible. It is each item of knowledge tested and one
also appropriate for users to consider or more work behaviors. See Question
ways of minimizing adverse impact 79. To. justify use of such a test for
during the period of interim use.
ranking.'it would also have to be dem
61. Q. Must provisions for retesting onstrated from empirical evidence
be allowed for Job-knowledge tests, either that mastery of more difficult
where knowledge of the test content work behaviors, or that m astery'of a
would assist in scoring well on .it the greater scope of knowledge corre
second time?
sponds to a greater scope of important
A. The primary Intent of the provi work behaviors.
sion for retesting is that an applicant For example, for a particular ware
who was not selected should be given house worker job. the job analysis
another chance. Particularly in the may show that Lifting a 50-pound
case of Job-knowledge tests, security object is essential, but the Job analysis
precautions may preclude retesting does not show that lifting heavier ob
with the same test after a short time. . jects is essential or would result In sig
However, the opportunity for retesting nificantly better job performance. In
should be provided for the same job at this cose a test of ability to lift 50
a later time, when the applicant may pounds could be justified on a content
have acquired more of the relevant Job validity basis for a pass/fail determi
knowledges.
nation. However, ranking of candi
-62 Q. Under what circumstances dates based on relative amount of
may a selection procedure be used for weight that can be lifted would be in
ranking?
appropriate.
A. Criterion-related and construct In another Instance, a job analysis
validity strategies- are essentially em may reflect that, for the job of ma
pirical. statistical processes showing a chine operator, reading of simple
relationship between performance on Instructions is not a major part of the
the selection procedure and perform job -but is essential. Thus, reading
ance on the job. To justify ranking would be a critical behavior under the
under such validity strategies. `there Guidelines. See Section L4C(8>. since
fore. the user need show mathematical the job analysis in this example did
support for the Proposition th at per not also show that the ability to read
sons who receive higher scores on the such instructions more Quickly or to
Procedure are likely to perform better understand more complex materials
on the job.
would be Likely to result in better Job
Content validity, on the other hand, performance, a reading test suported
is primarily a judgmental process con by content validity alone should be
cerned with the adequacy of the selec used on a pass/fall rather than a rank
tion procedure as a sample of the work ing basis, fn such circumstances, use of
behaviors. Use of a selection procedure the test for ranking would have to be
on a ranking basis may be supported supported by evidence from a crite
by content validity If there fs evidence rion-related (or construct) validity
from job analysis or other empirical study.
data th at what la measured by the se On the other hand, in the ease of a
lection procedure is associated with person to be hired for a typing pool,
differences in levels of job perform the job analysis may show that the job
ance. Section L4C(9)i see also Section consists almost entirely of typing from,
50. manuscript, and that productivity can
Any conclusion that a content vali be measured directly In terms of fin
dated procedure is appropriate for ished typed copy. For 'such a job
typing constitutes not only a critical behavior, but it constitutes most of the Job. A higher score on a test which measured words per minute typed. With adjustments for errors, would therefore be likely to predict better job performance than a significantly lower score. Ranking or grouping based on such a typing test would therefore be appropriate under tho
Guidelines. 63. Q. If selection procedures are ad
ministered by an employment agency or a consultant`for an employer. Is the employer relieved of' responsibilities under the Guidelines?
A. No. The employer remains re sponsible. It is therefore expected that the employer will have sufficient in formation available to show: (a) What selection procedures are being used on its behalf: (b) the total number of ap plicants for referral by race, sex and ethnic group: (c) the number of per sons. by race, sex and ethnic group, re ferred to the employer and (d) the impact of the selection procedures and evidence of the validity of any such procedure having an adverse Impact as determined above.
A. CRITERION-RELATED VALIDITY
64. Q- Under what circumstances may success in training be used as a criterion in criterion-related validity studies?
A. Success in training is on appropri ate criterion when It is (1) necessary for successful job performance or has been shown to be related to degree of proficiency on the Job and (2) properly measured. Section I4B(3). The meas ure of success in training should be carefully developed to ensure th at fac tors which are not job related do not Influence the measure of training suc cess. Section I4B(3>.
65. Q. When may concurrent validity be used?
A. A concurrent validity strategy as sumes th at the findings from a crite rion-related validity study of current employees can be applied to applicants for the same job. Therefore. If concur rent validity Is to be used, differences between the applicant and employee groups which might affect validity should be taken Into account. The user should be particularly concerned with th(we differences between the ap plicant group and current employees used In the research sample which are caused by work experience or other work related events or by prior selec tion of employees and selection of the sample. See Section 14B(4).
66. Q. Under what circumstances can a selection procedure be supported (on other than an interim basis) by a crite rion-related validity study done else where?
FB>etAt.REGISTER, VOC 44, NO. 43--FRIDAY, MARCH 2, 1979
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RULES AND r e g u l a t io n s
A, A validity study done elsewhere the American Psychological Associ
may provide sufficient evidence If four ation .Standards published in 1974 call
conditions are met (See. 7B):
for the investigation of test fairness in
1. The evidence from the other stud eriterlon-related studies wherever feas
ies elearly demonstrates that the pro ible (pp. 43-441.
cedure was valid in its use elsewhere.
70. Q. What should be done If a se
2. The job(s) for whieh the selection lection procedure is unfair for one or
procedure will be used elosely matches ' more groups In the relevant labor
the Job(s) in the original study as market?
shown by a comparison of major work A. The Guidelines discuss three op
behaviors as shown by the Job analy tions- See Seetion 14B(8Xd>. First, the
ses In both contexts.
selection Instrument may be replaced
3. Evidence of fairness from the by another validated instrument
other studies is considered for those whieh is fair to all groups. Seeond. the
groups constituting a significant faetor selection instrument may be revised to
in the user's labor market. Section eliminate the sourees of unfairness.
7B(3). Where the evidence is not avail For example, eertain items may be
able the user should conduet an inter found to be the only ones wliieh cause
nal study of test fairness, if technical the unfairness to a particular group,
ly feasible. Seetion 7B(3).
and these .items may be deleted or re
4. Proper aceount Is taken of varia placed ,by others. Finally, revisions
bles whieh might affect the applicabil may be made In the method of use of -
ity of the study in the new setting, the selection procedure to ensure that
sueh as performance standards, work the probability of being selected is
methods, representativeness of the eompatible with the probability of sue-
sample In terms of experience or other relevant factors, and the eurreney of
eessful Job performance.
'
The Federal enforcement ageneies
aefttiougialdasltggqgtdusbefinhoehneegtrfnneuoerulaunch6Acgoreo6Aee6orecmAlnrfonttcfi7ten8.u9ierei.eautra.mie.tsit.oo-eees.hoipe.SenihipWtrpeeTnnmttmrrufendQFsaaeb.lehoonro.-.omtdhl.tcgtaouhbrSer.ferpehlrenfyteQepSiryemceetoQsbeWroirrao5lqg.sremoreonsemrn.earpe.to0ouebsrdau?encrteWhop.oelefaQepctesuseaeeoWsuernrmusrems1dtsr4dscufofssnhothoesedtp4tso0thuebshehiecefcf'apeioBuorroreomssseeqytvatennoamsorweh(inethhodrnuaneeo8iennfdb"ssxaoonoulhei)dnsolaooeisfpouu.tgnonrmiwodootpfmirehttenteellheorems.1iahhfhrsddofhe7oseetkeeeo6atyeease0tuteuo"shVcihedcstnr.rolhstrupnbfhdeeadoeaio.ei?nuefgosaneemlfdmerraflseoFhtsrJfrfeJeeubuefsoeGoweoaraeoouuictsserdaerbnuavineobtsser?ueesrcvtyinevperiensonrehoaiuneniepee,rdfdosen,maatnaxgvaaseetserisosnIttfawthsvesrleasmcnnphiafuimfesregeyoaefvncaroieeexnodereaoclrrevepelralufotfaeaietocsmssehlbangeoesansctnetaeoneirieeeosdigiers;n,rfrseerasiqftittwlmuctdneings1vefnenohioieegnuoia6rinaoeoriac7hgcArieerfDeefDoVeimlsttdlnnsio1fmt.erinmwn,isihsssuieei.ngeeipdianeottetaTffpefraafhdbesiienlrioQfafinfencioAtstneepesieeieeefrmyingva.pedfz.ndbstssorrterlcrocllraehs.dsJetyeiUeHeipncylo1cyrewlofsonyneunDmoirosot4ustebaadoftoiodtniintreohBwrlhiponiiibdfilcniaofnpdfaaoattafosn(fgeioaefyeoleilcrtl8einbftliaei?rendfiefsenooets)vrgsfvtrvnvrfeihd(tupfatpgroeneansleeaaavthooaneiyaritniuores>nefrlnlneeuedlrneteodt,tiiiaenfsus.thnmgeasdddaerdtteiinitsdaaleesaerlifienifolat.tltrntointoclrorturirysyywipnannbnheefetidnnwntmepredsiecafifsrehgcgoaofavedttldreeuesesQaaeeeisernnefna.elvr,rg.omoyeniecpssddsludaadrsernrisuteaStttisnceosedielieibtscnnptnoseocttoxsdueuinidioeaotief,odetsotoeupsiniopytoifsuonafotsnrsmosudfni.datfrSestnnriahtnineccsnhreseteeedoefuiDaueerfchvserdfonacs6neemenasomenlooeataeitcttt7tnbanhifoffisrcethelree.troteasafitotetnrcuassfhieuaorahitennetiinfnpsatecgiaanednernrsnrioese.sts-ll
72. Q. W hat options does a user have
if a eriterlon-related study is appropri
ate but Is not feasible because there
are not enough persons In the Job?
A. There are a number of options
the user should consider, depending
upon the particular faets and eircum-
stanees. sueh as: 1. Change the procedure so as to
eliminate adverse Impact (see Section
6A>: 2. Validate a procedure through a
eontent validity strategy, if appropri
ate (see Section 14C and Questions 54
and 74):
3. Use a selection procedure validat
ed elsewhere in conformity with the
Guidelines (see Sections 7-8 and Ques
tion 66):
4. Engage in a cooperative study
with other facilities or users (in coop
eration with sueh users either bilater
ally or through industry or trade asso
ciations or governmental groups), or
participate in research studies con
ducted by the state employment secu
rity system. Where different locations
are combined, eare is needed to Insure
that the Jobs studied are in faet the
same and th at the study Is adequate
and in eonformity with the Guidelines
(see Sections 8 and 14 and Question
45).
5. Combine essentially similar Jobs
into a single study sample. See Section
14B(1).
.
B. CONTENT VALIDITY
73. Q. Must a seleetlon procedure supported by eontent validity be an aetual "on the Job" sample of work be
haviors? A. No. The Guidelines emphasize
the importance of a close approxlmation between the eontent of the selec tion procedure and the observable be haviors or produets of the Job. so os to minimize the Inferential leap between performance on the seleetlon proce dure and Job performance. However, the Guidelines also permit Justifica tion on-the basis of eontent validity of selection procedures measuring knowl edges. skills, or abilities which are not necessarily samples of work behaviors if: (1) The knowledge, skill, or ability being measured Is operationally de fined in accord with Seetion 14C(4): and (2) th at knowledge, skill, or ability
terms of discriminating against appli cants on the basis of race, sex or
when the use of the same set of scores systematically overprediets or under
is a prerequisite for erltical or Impor tant work behaviors. In addition users
ethnie group membership. Aeeording- prediets Job performance for members may Justify a requirement for train
ly. these studies should be performed of one group as compared to members ing. or for experience obtained from
routinely where technically feasible of another group.
prior employment or volunteer work,
and appropriate, whether or not the Other definitions of test unfairness on the basis of eontent validity, even
probability of finding unfairness is whieh do not relate to differential pre though the prior training or experi
small. Thus, the Supreme Court indi diction may. however, also be appro ence does not duplicate the Job. See
cated in Albemarle Paper Co. v. Moody. priately applied to employment deci Section 14B(6).
422 U.S. 405. th at a validation study sions. Thus these Guidelines are not 74. Q. is the use of a eontent validity
was "materially deficient" beeause. intended to ehoose between fairness strategy appropriate for a procedure
among other reasons, it failed to inves models as long as the model selected is measuring skills or knowledges .which
tigate fairness where it was not shown appropriate to the manner in whieh are taught in training after Initial em
to be unfeasible to do so. Moreover. the selection procedure Is used.
ployment?
FEDERAL REGISTER, VOL 44, NO. 43--A Y , MARCH X, 1779
I f h m a m oman
RULES AND REGULATIONS
`
12007
A. Usually not. The Guidelines state
(Section 14CG that content validity
is not appropriate where the selection
procedure Involves knowledges, skills,
or abilities whleh the employee will be
expeeted to learn "on the job". The
phrase "on the Job" Is Intended to
apply to training whleh occurs after
hiring, promotion or transfer. Howev
er. If an ability, sueh as speaking and
understanding a language, takes a sub
stantial length of time to learn. Is re
quired for sueeessful job performance,
and Is not taught to those Initial hires
who possess It In advanee, a test for
that ability may be supported on a
eontent validity basis.
75. Q. Can a measure of a trait or
eonstruet be validated on the basis of
content validity?
A. No. Traits or constructs are by
definition underlying characteristics
whleh are Intangible and are not di
rectly observable. They are therefore
not appropriate for the sampling ap
proach of content validity. Some selec
tion procedures, while labeled as con-
struet measures, may actually be sam
ples of observable work behaviors.
Whatever the label. If the operational
definitions are In fact based upon ob
servable work behaviors, a selection
procedure measuring those behaviors
may be appropriately supported by a
content validity strategy. For example,
while a measure of the eonstruet "de
pendability" should not be supported
on the basis of eontent validity,
promptness and regularity of attend
ance. In a prior work record are fre
quently Inquired into as a part of a se
lection procedure, and sueh measures
may be supported on the basis of con
tent validity.
''
76. Q. May a test whieh measures
what the employee has learned in a
training program be justified for use
In employment decisions on the basis
of eontent validity?
A. Yes. While the Guldellnes-(Sec-
tlon 14CG)) note that content validity
is . not an appropriate strategy for
knowledges, skills or abilities whleh an
employee "will be expected to learn on
the job", nothing In the Guidelines
suggests that a test supported by `con
tent validity Is not appropriate for de
termining what the employee has
learned o n 'th e job. or in a training
program. If the eontent of the test Is
relevant to` the job. it may be used' for
employment decisions sueh -as reten
tion or assignment. See Section
14C(7).
77. Q. Is a task analysis necessary to
support a selection procedure based on
content validity?
A. A description of all tasks Is not re
quired by the Guidelines. However,
`the Job analysis should deserlbe all Im
portant work behaviors and their rela
tive Importance and their level of diffi
culty. Sections 14C2) and 15C(3). The
job analysis should focus on observ able work behaviors and. to the extent appropriate, observable work produets, and the tasks associated with the im portant observable work behaviors and/or work produets. The job analy sis should Identify how the eritieal or
Important work behaviors are used In the job. And should support the eon tent of the selection procedure.
78. Q. What Is required to show the eontent validity of a paper-and-peneil test that Is Intended to approximate work behaviors?
A, Where a test Is Intended to replleate a work behavior, eontent validity is established by a demonstration of the similarities between the test and the job with respect to behaviors, produets, and the surrounding envi ronmental conditions. Section 14B<4).
Paper-and-peneil tests whieh are In tended to replicate a work behavior are' most likely to be appropriate where work behaviors are performed In paper and penell form (e.g.. editing and bookkeeping). Paper-and-penell tests of effectiveness In interpersonal
relations (.A. sales o r supervision), or of physical activities (e.s?.. automobile repair) or ability to fiinetlon properly under danger (e.0., firefighters) gener ally are not elose enough approxima tions of work behaviors to show con tent validity.
The appropriateness of tests of job
knowledge, whether or not in penell and paper form. Is addressed In Ques tion 79.
79. Q. What Is required to show the eontent validity of a test of a job knowledge?
A. There must be a defined, well rec ognized body of Information, and
knowledge of the Information must be prerequisite to performance of the re
quired work behaviors. The work behavlorts) to whleh each knowledge Is related should be Identified on an Item by item basis. T he test should fairly sample the information that Is actually used by the employee on the job. so that the level of difficulty of the test Items should correspond to the `level of difficulty of the knowl edge as used In the work behavior. See Section 14C( 1) and (4).
80. Q. Under content validity, may a selection procedure for entry Into a job be justified on the grounds that the knowledges, skills or abilities measured by the selection proeedure are prerequisites to successful per formance In a training program?
A. Yes. but only if the training mate rial and the training program elosely approximate the eontent and level of difficulty of the job and If the knowl edges. skills or abilities are not those taught In the training program. For example; If training materials are at a level of reading difficulty substantially In exeess of the reading difficulty of
materials used on the job. the Guide lines would not permit Justification on a eontent validity basis of a reading test based on those training materials for entry into the job.
Under th e `Guidelines a training pro gram Itself Is a selection proeedure if passing It Is a prerequisite to retention or advancement. See Seetlon 2C and 14C(17). As such, the eontent of the training program may only be justified by the relationship between the pro gram and eritieal or Important behav iors of the job itself, or through a demonstration of the relationship be tween measures of perfortnanee In training and measures of job perform
ance. Under the example given above,
therefore, where the requirements In the training materials exceed those on the Job. the training program Itself eould not be validated on a eontent va lidity basis if passing it Is a basis for retention or promotion.
C. CONSTRUCT VALIDITY
81. Q. In Section 5. "General Stand ards for Validity Studies." eonstruet validity is Identified as no less accept able than criterion-related and eon tent validity. However, the spcifi re quirements for eonstruet validity, in Section 14D. seem to limit the generallzablllty of eonstruet validity to the rules governing erlterlon-relntcd validity. Can this apparent Inconsis tency be reconetted?
A.- Yes. In view ol the developing nature of eonstruet'validation for em ployment selection procedures, the ap proach taken eoneemtng the gen eral izablllty of eonstruet validity (seetlon 14D) Is intended to be a cautious one. However, eonstruet validity may be generalized In etrcumstanccs where transportability of tests supported on the basis of eriterion-relnted validity would not be appropriate. In establish ing transportability of eriterion-related validity, the jobs should have sub stantially the same major work behav iors. Section 7B(2). Construct validity, on the other hand, allows tor situa tions where only some of the Impor tant work behaviors are the same. Thus, well-established measures of the eonstruet which underlie particular work behaviors and whleh have been shown to be valid for some jobs may he generalized to other jobs whieh have some of the same work behaviors but whleh are different with respect to other work behaviors. Section 14D(4).
As further research and.professional guidance on construct vaildlty in em ployment situations emerge, addition al extensions of eonstruet validity for employee selection may become gener ally accepted. In the profession. The agencies encourage further research and professional guidance with respeet
HDCRM REGISTER, VOL 44. NO. 43--HUOAV, MARCH X 1979
i f h m a n nnasH
12008
' ' RULES AND REGULATIONS ~
to the appropriate use of construct va lidity.
V . R ec o r d s a n d D o c u m e n t a t io n
82. Q. Do the Guidelines have sim plified recordkeeping for small users (employers who employ one hundred or fewer employees and other users not required to file EEO-1. et sen. re ports)?
A. Yes. Although small users are fully covered by Federal equal employ ment opportunity law. the Guidelines have reduced their record-kccplng burden. See option In Section 15A(1). Thus, small users need not make ad verse impact determinations nor are they required to keep applicant data on a job-by-job basis. The agencies also recognize th at a small user may find th at some or all validation strate gies are not feasible. See Question 54. If a. small user has reason to believe that its selection procedures have ad verse impact and validation is not fea sible. it should consider other options. See Sections 7A and 8 and Questions' 31. 3ft. 45. 06. and 72.
83. Q. Is the requirement in the Guidelines th at users maintain records of the race, national origin, and sex of employees and applicants constitution al?
A. Yes. For example, the United States Court of Appeals for the First Circuit rejected a challenge on consti tutional and other grounds to the Equal Employment Opportunity Com mission regulations requiring state and local governmental units to fur nish Information as to race, national origin and sex of employees. United States v. New Hampshire, 539 F. 2d 277 (1st Clr. 1976). cert denied, sub nom. New Hampshire V. United States, 429 U.S. 1023. The Court held th at the recordkeeping and reporting require ments promulgated under Title VII of the Civil Rights Actu.of.1964. as amend ed,-were reasonably necessary for the Federal agency to determine whether the state was in compliance with Title VII and thus were authorized and con stitutional. The same legal principles apply to recordkeeping with respect to applicants.
Under the Supremacy Clause of the Constitution, the Federal law requir ing maintenance of records Identifying race, sex and national origin overrides, any contrary provision of State law. See Question 8.
The agencies recognize, however, that such laws have been enacted to prevent misuse of this information. Thus, employers should take appropri ate steps to ensure proper use of all data. See Question #88.
84. Q. Is the user obliged to keep rec ords which show whether its selection processes have an adverse impact on race. sex. or ethnic groups?
A. Yes. Under the Guidelines users are obliged to maintain evidence indi
cating the Impact which their selec tion processes have on identifiable
race, sex or ethnic groups. Sections 4 A and B. If the selection process for a job does have an adverse Impact on one or more such groups, the user Is expected to maintain records showing the Impact for tlie individual proce dures. Section 15A(2).
85. Q. What are the recordkeeping obligations of a user who cannot deter mine whether a selection process for a job has adverse Impact because it
makes an inSvifflcient number of sclec: tions for that job in a year?
A. In such circumstances the user should collect, maintain, and have available Information on the impact of the selection process and the compo nent procedures until it can determine that adverse impact does not exist for the overall process or until the job has changed substantially. Section
15A(2)(c>. 86. Q. Should applicant and selection
information be maintained for race or ethnic groups constituting less than 2% of the labor force and the appli
cants? A. Small employers and other small
users are not obliged to keep such rec ords. Section 15A(1). Employers with more than 100 employees' and other users required to file EEO-1 et seq. re ports should maintain records and other information upon which Impact
determinations could be made, because section 15A2 requires the maintenance of such information for "any of the groups for which records are called for by section 4B above.'' See also. Section 4A
No user, regardless of size. Is re quired to make adverse impact deter
minations for race or ethnic groups constituting less than 2% of the labor force and the applicants, see Question
16. -- 87. Q. Should information be main
tained which identifies applicants and
persons selected both by sex and by race or ethnic group?
A. Yes. Although the Federal agen cies have decided not to require com putations of adverse impact by sub-, groups (white males, black males,
white females, black females--see Question 17). the Guidelines call for
record keeping which allows Identifica tion of persons by sex. combined with race or ethnic group, so as to permit the Identification of discriminatory practices on any such basis. Section 4A and 4B.
88. Q. How should a user collect data on race, sex or ethnic classifications for . purposes of determining the impact of selection procedures? . A. The Guidelines have not specified any particular procedure, and the en forcement agencies will accept dlffer-
ent procedures that capture the neces sary Information. Where applications are made In person, a user may main tain a log or applicant flow chart based upon visual observation. Identi fying the number of persons express ing an interest, by sex and by race or national origin: may In some circum stances rely upon pcrsonnl knowledge of the user: or may rely upon sclf-idcntificatlon. Where applications arc not made In person and the applicants arc not personally known to the employer, self-identification may be appropriate. Wherever a self-ldcntiflcallon form is
used, the employer should advise the applicant that identification by race,
sex and national origin is sought. not for employment decisions, but for record-keeping In compliance with Federal law. Such scif-ldentlficatlon forms should be kept separately from the application, and should not be a basis for employment decisions: nnd the applicants should be so advised. Sec Section 4B.
89. Q. What information should be Included in documenting a validity study for purposes of these Guide
lines? A. Generally, reports of validity
studies should contain all the informa tion necessary to permit on enforce ment agency to conclude whether a se lection procedure has been validated. Information that is critical to this de termination Is denoted In Section 15 of the Guidelines by the word "(essen tial)".
Any reports completed after Septem ber 25. 1978. (the effective date of the
Guidelines) which do not contnln this Information will be considered Incom plete by the agencies unless there Is good reason for not including the in formation. Users should therefore pre pare validation reports according to the format of Section 15 of the Guide lines. and should carefully document the reasons If any of the information labeled "(essential)'' is missing.
The major elements for all types of validation studies include the follow ing:
When and where the study was con
ducted. A description of the selection proce
dure. how it is used, and the results by race. sex. and ethnic group.
How the job was analyzed or re viewed and what information was ob tained from this Job analysis'or review.
The evidence demonstrating th at
the selection procedure Is related to the Job. The nature of this evidence varies, depending upon the strategy
used. What alternative selection proce
dures and alternative methods of using the selection procedure were studied and the results of this study.
The name, address and telephone number of a contact person who can
FDERAL REGISTER, VOL 44, NO. 43--FRIDAY, MARCH t,1979
I FUMAN nn.182
RULES AND REGULATIONS
provide further Information about the work behaviors which involve the con
study.
'
struct.
The documentation requirements
for each validation strategy are set forth in detail in Section 15 B. C. D. E. F, and G. Among the requirements for
each validity strategy are the follow ing;
1. Criterion-Related Validity
A description of the criterion meas ures of job performance', how and why they were selected, and how they were used to evaluate employees.
A description of the sample used In the study, how It was selected, and the
90. Q. Although the records called for under `'Source Data". Section 15B( 111 and section 151X111. arc not listed as "Essential", the Guidelines state that each user should maintain such records, and have them available upon request of a compliance agency. Are these records necessary? Does the absence of complete records preclude
the further use of research data com piled prior to the issuance of the Guidelines?
size of each race. sex. or ethnic group A. The Guidelines require the main
in it. tenance of these records in some form
A description of the statistical meth "as a necessary part of the study."
ods used to determine whether scores Section 15A(3)(c>. However, such rec
on the selection procedure are related ords need not be compiled or main
to scores on the criterion measures of tained in any specific format. The
job performance, and the results of term "Essential" as used In the Guide
these statistical calculations.
lines refers to information considered
2. Content. Validity
essential to the validity report. Section
The content of the job. as identified 15A(3)(b). The Source Data records
from the job analysis.
need not be Included with reports of
The content of the selection proce validation or other formal reports
dure.
until and unless' they are specifically
The evidence demonstrating that requested by- a compliance agency.
the content of the selection procedure The absence of complete records docs
is a representative sample of the. con not preclude use of research data
tent of the job.
based on those records that are availa
3. Construct Validity
ble. Validation studies submitted to
A definition of the construct and comply with the requirements of the
how It relates to other constructs In Guidelines may be considered Inad
. the psychological literature.
equate to the extent that important
The evidence that the selection pro data are missing or there Is evidence
cedure measures the construct.
that the collected data are inaccurate.
The evidence showing that the
measure of the construct Is related to [FR Doc, 79-6323 Filed 3-1-79: 8:45 ami
12003
fBMKAL REGISTER. VOL 44, NO. 43--fRlOAV. MARCH 2, 1979
I FH M A M 1)11383
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...................... im i........................................................
siiiiiiiiiiiilH iniiitititiiiiiiiiiiiiiiu
I FH M A N 1)0384
F U M A N 0(1385
wage su rv ey / i ? > ' K * > 7
No. o f to lo m i
2 I 1 1
1 6
Job t it le s Packer lla rehouse Han Mobil Equip. Oper. M ill Operator Neetunic TOTAL
South P lain field Current Rate
*7.30 JM O
*7.50
*7.90 f a .70
South P lain field fr a m e d 7o<
*fl. DO
*a .io
* a .2 0
*a .60 *9.10
Straight Tlee Average Date Last Increase Nueber Hourly faployees Union Dental plan
*7
6 No No
TO.38
T
WAGE SURVEY
Chevron 18.54 sa.54
Tcrweco 19.35 19.79
. M .S4 19.50
19.35 1)0.49
Am erican Cnna1d
ta.3 5 18.35 18.35 18.90
N 4 tl. le *d In d u strie s
19.09 19.15
19.09 19.98
Survey A ve rier
18.99 $8.83 $ 8 . 18.83 19.77
Survey Average vs. Cvorus TroDosed
1-.99 $-.73 $-.15 $-.73
1-.37
I D ifference Survey Avenge and Proposed
17
71
31
31
ta . a* 6/77/87 75 AFL-CtO Yes
19.59 4/1/83
OCMI Yes
18.49 1/75/87 680 tcu u Yes
19.33 7/1/87 575 OCAU Yes
19.06
1-.68
-81
M KLtT j^ a s s o c ia te s
J T i m e sharing of computerized data, programmed to user specifications.
1983 Survey of Wage Rates and Working Conditions SOUTH PLAINFIELD. NJ AREA
Mr. Keith Lehman Cyprus Industrial Minerals
Metuchen & Harmlch Roads South P la in fie ld , NJ 07080
Dear Mr. Lehman:
`
Chevron Chemical Company has asked me to send you a copy of the report of the results of their recent mail update of the 1980 wage survey conducted 1n the South Plain field area. Companies that participated in the survey were:
American Cyanamid Co.
Tingley Rubber Corp.
Cyprus Industrial Minerals
Northeastern Products Co.
Union Carbide Corp.
*
E. R. Squibb & Sons, Inc.
National Starch & Chemical Corp.
Bound Brook
South Plain field South P la in fie ld South Plain field
Bound Brook New Brunswick Plainfield
The report consists of:
1. Response to Wage Rate questionnaire - These data identify the job(s) 1n your company that was/were evaluated against the Chevron job and show how your wage rates were adjusted because of differences in job value.
2. Summary of Adjusted Rates - This summarizes each of the participant's
adjusted rates for the jobs in the survey. Your rate can be determined
from the adjustment shown on your copy of the Response to Wage Rate
Questionnaire.
.
3. Responses to General Working Conditions - This identifies your individual responses to the General Questionnaire.
4. Summary of General Working Conditions - This summarizes a ll company responses to the General questionnaire.
I f you have any questions on survey results or have d iffic u lty understanding data, e tc., please c a ll MJK Associates in Santa Clara (408-247-5102). Thank you again for your participation.
Very tru ly yours,
Enclosure
Mrs- Susan T. Held President.
122 Saratoga Ave Suite 11, Santa Clara, CA 95050 408/247-5102
GENERAL WORKING CONDITIONS** SURVEY -- SO. PLNFLD.N.J. OfcM JOBS
DATE: 07/01/33 PAGE: 01
NOTE: SEE ATTACHED GENERAL QUESTIONNAIRE . FOR EXPLANATION OF ITEM
(04) UNION REPRESENTED: NO- 2 YES- 6
(10) S H I F T D I F F E R E N T I A L S : A F T E R N O O N (E G . 4 - M l D N I G H T ) / G R A V E Y A R D ( E G . MIDNIG HT -3 )
7.10.00/7.10.00 * 0.35/* 0.50 * 0.35/* 0.40 * 0.25/* 0.25 * 0.23/* 0.34 * 0.19/* 0.38 * 0.15/* 0.25 * 0.03/* 0.15
OTHER: OVER 3 HOURS GETS 2X
SAT. BASE + *.50/HR;SUN. BASE + M . O O / H R
PAY OR PREMIUM FACTORS (TOTAL PAY = STRAIGHT-TIME PAY FOR HOURS WORKED TIMES FACTOR)
(11)
PAY FOR 6TH CONSECUTIVE DAY
1.50: 8 COMPANIES
( 12) (13)
1.50: 2 1.00: 3
PAY FOR 7TH CONSECUTIVE DAY
COMPANIES
2.00: 6 COMPANIES
PAY FOR SATURDAY (AS REG. WORK WEEK DAY)
COMPANIES
1.50: 3 COMPANIES
(14)
PAY FOR SUNDAY (AS REG. WORK WEEK DAY)
1.00: 3 COMPANIES
1.50: 1 COMPANY
2.00*. 3C O M P A N I E S
(15)
OVERTIME MEAL ALLOWANCE
/MEAL 3.25 2.50 1.50
REASONABLE AMOUNT - 3 COMPANIES
(21 ) (22)
i j i-
COST OF LIVING ALLOWANCE: NO- 6 :
YES-
2
VACATIONS - YEARS OF SERVICE REQUIRED FOR:
1 WEEK:
1.00: 4 COMPANIES
in
2 WEEKS:
1.00: 4_ C O M P A N I E S
n
2.00: 2 COMPANIES >7' .
3.00*. 2 C O MP AN IE S
( FH M A N (10388
GENERAL WORKING CONDITIONS** SURVEY -- SO. PLNFLD.*N.J. O&M JOBS
DATE: 07/01/33 PAGE: 02
3 WEEKS:
5.00: 7 COMPANIES
10.00: 1 COMPANY
4 WEEKS**
10.00: 4 COMPANIES
12.00: 2 COMPANIES
15.00: 1 COMPANY
5 WEEKS*
20.00*. 6 COMPANIES
24.00: 1 COMPANY
6 WEEKS:
25.00: 1 COMPANY
30.00: 3 COMPANIES
OTHER VACATIONS: BL BL
<16)
\
HOLIDAYS:
OVERALL AV ER AG E 11.1
01--NEW YEARS DAY
03--JULY 4TH
05-THANKSGIVING DAY 07-PRESIDENT DAY/WASH.BIRTHDAY 09-EASTER MONDAY 11-VETERAN'S DAY 13-DAY AFTER THANKSGIVING
15-DAY AFTER CHRISTMAS 17-FLAG DAY 19-DAY BEFORE NEW YEARS DAY 2 1 - M A R T I N L. K I N G ' S BI RTHDAY 23-COLUMBUS DAY 25-FLOATING HOLIDAY- 1/YR. 27-FLOATING HOLIDAY- 3/YR. 29-SPECIAL HOLIDAY- 1/YR.
8
3
8 5
1 0 8
1 0
2 0 2 2
0 2
02-MEMORIAL DAY
04--LABOR DAY
06-CHRISTMAS DAY 08-GOOD FRIDAY 10-JULY 3RD 12-DAY BEFORE THANKSGIVING 14-DAY BEFORE CHRISTMAS
16-EMPLOYEE'S BIRTHDAY 18-PERSONAL HOLIDAY 20-LINC0LN'S BIRTHDAY
22-JULY 5 24i-SPECIAL HOLIDAY- 3/YR. 26^FL0ATING HOLIDAY- 2/YR.
28-FLOATING HOLIDAY- 4/YR. 30-SPECIAL HOLIDAY- 2/YR.
8
3
3
8
0 0 7
1 0 1
0
0 1
0 6
(17) E M P L O Y E E RE CE IV ED G U A R A N T E E D P A Y FOR HOLIDAY: NO "
YES-
(18)
PAY FACTOR HOLIDAY WORKED
, (TOTAL HOLIDAY PAY=STRAIGHT-TIME PAY FOR HOURS WORKED TIMES FACTOR)
FIRST 3 HOURS 2.50: 6 COMPANIES OVER S HOURS 1.50* 4 COMPANIES
3.00: 2 COMPANIES
2.50: l COMPANY
! i 3.00: 2 COMPANIES
(19)
SERVICE REQUIREMENT FOR HOLIDAY PAY
1.00: 4 COMPANIES 60.00: 2 COMPANIES
DAYS 5.00: 1 COMPANY
30.00: 1 COMPANY
I FUMAN nm
. SUMMARY OF ADJUSTED RATES - ALL PARTICIPANTS*** SURVEY - SO. PLNFLD. N.J. OFFICE JOBS
DATE: 07/01/83 PAGE:, 01 OF 01
CHEVRON
PARTICIPANT'S RATES - SEE NOTE BELOW
'
`
JOB JOB
NO.
TITLE
.
1
1. M K T N G ASST 01 2. R A F F I C CL 02
3. L D S T E N O 02 4. H D AC CT CL 02 5. S R S T E N O 03
6. P R O D AC CL- 03 7. P Y R L & A C C T S 03 Q. G E N L S T E N O 04
9. K E Y P O P R 04
10. T Y P / R E C E P 05
11. F I L E C L RK 05
12. EN T R Y L V L
12.55 10.74 11.22
11.22 10.06 9.87 10.61 8. 06 8.22 8. 15 7.97
6. 43
10. 16
10.74 10.74
9.29 9.29 9.29 7.76
8.06
7.36 7.32
5.97
9.73 10.71
10.67 8.42 8.56 8.53 7.63
7.37 7.30 6.92 5.79
9.61
8. 36 7.83 7.22 7.28 6.56 7. 15
5.25
7.60 7.66
6.92
t i 6.60
5.87
\
NOTE: RATES FOR EACH PARTICIPATING COMPANY HAVE BEEN ADJUSTED - CONSIDERING 1) STRENGTH OF PARTICIPANT'S JOBS VERSUS CHEVRON'S AND 2) WEIGHTED AVERAGE OF PARTICIPANT'S JOBS AT EACH CHEVRON-JOB LEVEL.
I FHMAM nnssn
***SUI1MARY OF ADJUSTED RATES - ALL PARTICIPANTS** SURVEY - SO.PLNFLD.N. J. TECHNICIAN JOBS
DATES 07/01/83 PAGE: 01 OF 01
CHEVRON
PARTICIPANT'S RATES - SEE NOTE BELOW
JOB JOB NO. TITLE
1. SR LAB AN 2. LAB ANAL
3. QC TECH A. LAB TECH 5. DRFTSMN A
6. DRFTSMN B 7. DRFTSMN C
T2 T3
T3 T4 T1
T2 T3
,
12.82 l i . 04 11.04 9. 59 14.67 12.70 11.04
12.70 10.71
S.68 12.76 10.62
12.40 10.53
8. 59
11.54 &*96
8-43
7 .5 4 7 .0 0
6 .3 3
\I
'}
IGTEs RATES FOR EACH PARTICIPATING COMPANY HAVE BEEN ADJUSTED - CONSIDERING 1) STRENGTH OF PARTICIPANT'S JOBS VERSUS CHEVRON'S AND 2) WEIGHTED AVERAGE OF PARTICIPANT'S JOBS AT EACH CHEVRON JOB LEVEL.
i FHMAN n r m i
SUMMARY OF ADJUSTED RATES - ALL PARTICIPANTS*** S U R V E Y - SO. PLNFLD. N J O& M J O BS
DATE'- 0 7 / 0 1 / 3 3 PAGE: 01 OF 01
CHEVRON
OB JOB 10. T I T L E
1- S R M T C E R P N 1 12.25
MTCE RPRMN 2 - 10.72
3. H D P A C K E R 2 10. 10
3R OPR
3 11. 18
S'. L D W H S E M A N 3 10.72
6. O P E R A T O R A 4 10.50
s OPERATOR B 3. O P E R A T O R C
4 4
* 10.04 10.50
s> TRAINEE 2A 5
0. T R A I N E E 2 B 5
10.04 3.28
1. T R A I N E E 1 6 10.20
2. T R A I N C A N D 7
9. 12
PARTICIPANT'S RATES - SEE NOTE BELOW &%
jl
P
/
11.51 11.47 10.58 . 10.00 9.50
10. 11 10. 10 10.24 10. 18
8.90 3.77 . 9.47 3.77
3.77 . 8.54 . 8.23 .3.18
8. 13 9.24 3.43 8. 18 7. 92
11.23 - 9.58
9.09 -9.73
3.54 3.54
3.33
' 8.00
3.03 7.52
10.75 . 9.50
CH*
10^04 .(>l>^9.74--0)
9.36 9.35
9 . 0 6 (8 .9 9 ) 3 . 4 9
9.09 3.77 8.53
----s
` 8.33
.
(3 .1 v---
0y
)
7.65
f-O
7.46 7.29 6.56
fW i t* - .
- 7 */
- 9-sTfc
-
P. f o
JOTE: RATES F O R EACH PARTICIPATING COMPANY HAVE BEEN A DJUSTED - CONSIDERING 1) STRENGTH OF PARTICIPANT'S JOBS VERSUS CHEVRON'S AND 2) WEIGHTED AVERAGE OF PARTICIPANT'S JOBS AT EACH CHEVRON JOB LEVEL.
I F H M A N (10382
. RESPONSE TO WAGE RATE QUESTIONNAIRE* CHEVRON CHEMICAL CO. -- SO. PLNFLD..N.J. 0W1 JOBS
DATES 07/01/83
PACE*
04
CHEVRON
CYPRUS INDUSTRIAL MINERALS CO.
JOB JOB
JOB JOB
NO. TITLE - NO. TITLE
POPN
RATE EVALUATION ADJUSTED RATE SEE SUMMARY PAGE
1 .0 SR MTCE RPN 1
2.0 MTCE RPRMN 2 2.0 MECHANIC
2.0 9.40
=
9.40
3.0 HD PACKER 2
4.0 SR OPR
3 4.0 MILL OPERATOR 1 .0
8.90
=
8.90
5.0 LD WHSEMAN 3 6.0 OPERATOR A 4
7.0 O P E R A T O R B 4 7 . 0 W A R E H O U S E M A N 1 . 0 8. 10
=
8. 10
3.0 OPERATOR C 4 9.0 TRAINEE 2A 5
9.0 PACKER
2.0 8.00
-
8.00
10.0 TRAINEE 2B 11.0 TRAINEE 1 12.0 TRAIN CAND
5 6 7
NOTE! 1
+ MEANS = MEANS - MEANS
CHEVRON
P A R T I C I P A N T S JOB IS STRONGER THAN CHEVRON'S JOB PARTICIPANT'S JOB IS EQUAL TO CHEVRON'S JOB PARTICIPANT'S JOB IS WEAKER THAN CHEVRON'S JOB
. DOES NOT RECEIVE A COPY OF THESE DATA
F H M A N 1)1)393
RESPONSE TO WAGE RATE QUESTIONNAIRE*** CHEVRON CHEMICAL CO. -- SO.PLNFLD,N.J. TECHNICIAN JOBS
DATE: 07/05/33
PAGE:
05
CHEVRON
CYPRUS INDUSTRIAL MI NERALS CO.
JOB JOB NO. TITLE
JOB JOB NO. TITLE
POPN
RATE EVALUATION ADJUSTED RATE SEE SUMMARY PAGE
1.0 SR LAB AN
2.0 LAB ANAL 3.0 QC TECH
T2 T3 T3
4.0 LAB TECH T4 4.0 LAB TECH
1.0 7,00
=
7.00
: 5 . 0 D R F T S M N A T1 6.0 DRFTSMN B T2 7.0 DRFTSMN C T3
NOTE: + MEANS P A R T I C I P A N T S JOB IS STRONGER THAN C H E V R O N S JOB J = MEANS PA RT IC I P A N T ' S JOB IS EQUAL TO C H E V R O N S JOB
- MEANS P A R T I C I P A N T S JOB IS WEAKER THAN C H E V R O N S JOB
1 CHEVRON DOES NOT RECEIVE A COPY OF THESE DATA
i FHMAN nnrni
*V1
(0 4 ) (1 9 )
(1 1 ) (1 2 ) (1 3 ) (1 4 ) (1 5 ) (2 1 )
(2 2 )
.
(2 3 )
(1 7 ) '
(19)
GENERAL WORKING CONDITIONS** SURVEY -- SO. PLNFLD. N. J. 08tM JOBS
DATES 07/01/83 PAGES 07 OF 08
WORKING C O N D ITIO N S
P A R T IC IP A T IN G COMPANY CYPRUS IN D U S TR IA L MINERALS CO.
UNION
N
S H IF T DIFFERENTIALS AFTERNOONEG 4 -M ID N IG H T ) GRAVEYARDEG M ID N IG H T -8 )
* 0 .1 5 * 0 .2 5
PAY OR PREMIUM FACTOR (T O T A L PAY S T R A IG H T -T IM E PAY FOR HRS WORKED T IM E S FACTOR)
6TH CONSECUTIVE DAY (R A T E )
1 .5 0
7TH CONSECUTIVE DAY (R A T E )
2 .0 0
S A T (A S REG. WORK WEEK DAY)
1 .0 0
S U N ( AS REG. WORK WEEK DAY)
1 .0 0
OVERTIME MEAL ALLOWANCE
0 .0 0
COST OF L IV IN G ALLOWANCE FREQUENCY SIZE
N
VACATIONS 1 WEEK s 2 WEEKS: 3 WEEKS:
4 WEEKS: 5 WEEKS:
6 WEEKS: OTHER:
YEARS OF S ER VIC E REQUIRED FOR: .
1 .0 3 .0 1 0 .0 0 .0 0 .0
0 .0 BL
OVERALL WAGE DATA LOWEST S T R A IG H T -T IM E
HIGHEST S TR A IG H T-TIM E AVERAGE S T R A IG H T -T IM E
P A ID P A ID P A ID
8 .0 0 9 .4 0 8 .5 0
H O L ID A Y S GUARANTEED PAY PREMIUM FACTOR(TOTAL HO LIDAY P A Y =S TR A IG H TT IM E PAY FOR HOURS WORKED T IM E S F A C T O R ):
F IR S T 8 HOURS OVER 8 HOURS SER VICE REQUIREMENT
N
2 .5 0 3 .0 0
ID
I FH M A N 0(1395
GENERAL w o r k i n g c o n d i t i o n s *** SURVEY -- SO. PLNFLD.tN.J. O&M JOBS
DATES 07/01/83 PAGE: 08 OF 08
WORKING CONDITIONS
PARTICIPATING COMPANY CYPRUS INDUSTRIAL MIN E R A L S CO.
(16) RECOGNIZED HOLIDAYS
01- NEW YEARS DAY
02- MEMORIAL DAY 03- JULY 4TH 04- LABOR DAY 05- THANKSGIVING DAY 06- CHRISTMAS DAY 07- PRESIDENT DAY/WASH.BIRTHDAY 08- G00D FRIDAY 09- EASTER MONDAY 10-JULY 3RD 11- VETERAN'S D A Y " 12-DAY BEFORE THANKSGIVING 13- DAY AFTER THANKSGIVING 14- DAY BEFORE CHRISTMAS 15- DAY AFTER CHRISTMAS 1-EMPLOYEE'S BIRTHDAY 17- FLAG DAY 18- PERSONAL HOLIDAY 19- DAY BEFORE NEW YEARS DAY 20- LINCOLN'S BIRTHDAY 21- MA RTIN L. KING'S BIRTHDAY 22- JULY 5 23- COLUMBUS DAY 24- SPECIAL HOLIDAY- 3/YR. 25- FLOATING HOLIDAY- 1/YR. 26- FLOATING HOLIDAY- 2/YR. 27- FLOATING HOLIDAY- 3/YR. 28- FLOATING HOLIDAY- 4/YR. 29- SPECIAL HOLIDAY- 1/YR. 30- SPECIAL HOLIDAY- 2/YR.
.
Y Y Y Y Y Y Y
Y Y Y
Y
C
I F H M A N 0(1396
S ep tem b er 20 1983
C o n fid e n tia l
t :,L P ,
G .H . P ep p a rd 7000 B u ild in g M /C S Z 1 8
l
H ou rly W age I n c r e a s e - S o u th P la in f ie ld
T h e CXM T a l c D i v i s i o n r e q u e s t s a u t h o r i z a t i o n t o g r a n t a 5 . 3 Z f 4 5 c ^ a cro ss-th e-b o a rd g e n e r a l wage In crea se fo r th e 6 n o n -rep r e se n tS tf^ ' em p lo y ees In th e S ou th P la in f ie ld m ill, e f f e c t iv e O ctob er 1 , 1983. The s t r a ig h t tim e a n n u a lise d c o s t o f th e p rop osed in c r e a s e i s $ 5 ,6 1 6 .
In th e p a s t . C h evron C h em ica ls and T en n eco C h em ica ls w ere su rv ey ed due t o t h e i r Im m ed ia te p r o x im ity t o th e S o u th P la i n f ie l d m i l l . T h is y e a r , T en n eco w o u ld n o t p a r t i c ip a t e in o u r w age s u r v e y . A s a r e s u l t , t h i s w age p r o p o sa l I s b a sed on th e J u n e ,1983 new h o u r ly r a t e s fo r C hevron . C h e m ic a ls . T h e 2 5 u n io n e m p lo y e e s a t C h ev ro n r e c e i v e d a SZ a c r o s s - t h e b o a r d g e n e r a l w a g e I n c r e a s e o n J u n e 2 7 , 1 9 8 3 . T h i s 5 Z I n c r e a s e r e s u l t e d in a 43C I n c r e a s e f o r th e lo w e s t h o u r ly c l a s s i f i c a t i o n up t o a 47C I n c r e a s e f o r t h e h i g h e s t h o u r ly c l a s s i f i c a t i o n . On a n a v e r a g e ; w a g e s r o s e 4 4 c par hou r t o a 1983 s t r a ig h t 'tim e a v era g e o f $ 9 .2 8 p er h o u r. The r e s u lt s o f -th l6 w age su r v e y a r e a tta c h e d .
The g e n e r a l h o u r ly w a g es In S ou th P la in f ie ld h ave h is t o r ic a l ly b een lo w e r th a n in o th e r S o u th P la in fie ld ,'N e w J e r se y co m p a n ies. T h is I s to th e S ou th P la in f ie ld a r e a b ein g h ig h ly in d u s tr ia liz e d w ith a c o n c e n tr a tio n o f u n io n iz e d co m p a n ies.
' due
T h e.p ro p o sed w age in c r e a s e f o r S ou th P la in f ie ld h o u r ly em p lo y e e s w i l l r e s u lt in a w age s c a l e lo w e r th a n c o m p e titio n . Due to th e lo w l e v e l o f b u s in e s s and r e s u lt in g h o u r ly la y - o f f s e x p e r ie n c e d a t S ou th P la in f ie ld d u r in g 1983 and p r o je c t e d f o r 1 9 8 4 , i t I s l o c a l m a n a g em en t's c o n te n t io n th a t t h is p ro p o sa l r e p r e se n ts an e q u ita b le in c r e a se .
The c u r r e n t and p ro p o sed s t r a ig h t tim e r a te s fo r h o u r ly e m p lo y ees a re a s
fo llo w s:
No. o f E m p lo y ees
H o u rly C la ss ifie d
C urrent R ate
P roposed 1 0 -1 -8 3 R ate
2 Packer 1 W areh ou se Kan 1 M o b il E q u ip . O pr. 1 H ill O p erator 1 M ech a n ic
S t r a ig h t T im e A v e r a g e
$ 8 .0 0 8 .1 0 8 .2 0 8 .6 0 9 .4 0
8 .4 6
$ 8 .4 5 8 .5 5 8 .6 5 9 .0 5 9 .8 5
8.91
C Y PR US SC'PD
CYPRUS STPD
RC a SEP 7 lfJ0 3
9-7-R5
rcss pla:n~ield
;TTN: KE I T H
UE AARE PLEASED TC ANNOUNDE A UENERa L Wa UE C 7 S.50 PER HOUR "OR ALL S PLAIN"IELD MILL h o u r l y e m p l o y e e s . t h e "o l l g w i n u Rates a r e
1 0 / 1 / 5 *
INCREASE REUULAR e ""Ec t :v e
MACHa N IC
MILL OPERATOR
warehousem an
PACKER
lj?.fi5
~ 10.00
-9.50
9 35
I WOULD LIKE TO THa NK EVERYONE "OR A JOH WELL DONE
:*ND AS K t h a t THE Sa m e A T T I T U D E ANC SP IR IT C O O P E R A T ION THAT M a d e 19R5 A SUCCESS CARRY-OVER TC 1986.
M.J. LCRANu
ALSG
D -- E C T I V E GCTOHER 1. 1985* SHI"T D I " E E R E N T I A L WI LL HE INCREASED in CERTAIN CIRCUMSTANCES as OUTLINED BELOW
NORMAL SHI"T DI-- ERENTIa L
D a y SHI e t A"TERNOGN
HIHT S H I" T
none
% .^15 / HR '.> / HR
THIS SHI ET DI""ERENTIAL WILL REMAIN IN E""ECT " o r THE EIRST W E E K S 'AN E M P L O Y E E WO RK S ON A SHI"T. THE THIRD ;%ND AL L OTHER C O N T I N U O U S W E E K S W O R K E D * THE D I -- E R E N T I a L WILL TWILL HE INCREASED TC THE "CLLCWINUI
DaT SHI"T a " TERNCCN NIWHT SHI"T
,, NONE * S .45/HR
S.75/HR
AN INCREASE IN 5HI"T D I"E ERENTIAL WILL NOT HE APPLIED WHEN
A SHI"T IS TRADED WITH A COWGRKER CR "OR VACATION* LEAVE.
CR HOLIDAY PAY.
.
K.H. LEHMAN
.
k t^k, / y f t .
CYPRUS SOPD
3> u s iC
j/
/ / cJC. 1
I F H M A N 0(1398
;
X.
.c ^ V < P
ml
'#> 7
O U m ^ ^ aaJ /
^^
Ui .0
3 V tr ^ ~ ^ -z ~ a .
^ ro ^ - M Q ~ ib * &
$TO- 2^>$
<n
/ & Cfi S S
Tf
/.S'
&
L A S ft/Z ^ -< fU *A JL
5
A />
~ (2 ^ q Jl s < ^ U
f
f `6 7
/o .n
S > < S f* . ?
* * t
^O O
A - ~ c ^ ^ y /\>C
/^ 0 s
r^
2-,. ^ ^ 7
/ / f a s '/ s s y 7
5^
W / f i r i>
M q c- z t--
5T
L- 5 / - Z-Z. - S "
S T - /*> X 3 - 2-0 2-0 /
-* 5 J E>
-
<& $'*
-3> 9F
o
I F U M A N 1)0399
. / O 11
J Q * f
s *. . S-
9
6 j9 *
t i/s
p f a y -s0 " ~ j f r f
S&b
$ '
)U f
.9
O fr
3 ~ V' fy
s ^ - . y -
i. -
f i U' Z `t a C ,/)k /
p te b sC T /o J t y p
O *' ^t
$ 5 V z . *'/ * T
jy J v
3^
/^ /
/y
z-a^
J/ ^
f
'75 p s ~ fl
g -- ?( * * * * $ . ^ i fum an nnnn
I f j
/ y lL ^ '
/* * : !
6 1*! - y '
U iy k
l /
r
r -/
yo * l'0 -? O
2 - >
JO
V
i FUMAN mun
a / px
& s s ^ / o ^h y
U X ^-
3P
-- o 'C ' U j
't >
-3
~ph
S3
sy&
ir f m c sy + & 0
- .o ^ -
........... .
/?, S 9 M t
^ f &t
/ /O 'l/ / tf )t- f P t r
1$
I FHMAN niU)2
/.
7--
3
K S*
7
*
% TO7 /;
/% /S '
/Y -
s sT-
/7 v
( jtJ ) 0 > j
C e J & b -
M j -c 4 e ~ ^ u -^ S
' /)
/ Z `2 %
" *>
s/ S g - 0 (P e /
i fuman omina
& /-
X. * a tJ te k
* te c /f'fir s Z ?
r(ST**
s A ttiF r -
*/o y> ( p ^ J j -
<SP*
5
t**k
jty fc n ^ s
S (T /
--
y?s
' ( a s s /* & \
fiu /h
b* i *
A s & t J **' / v /q / O
i f u m a n nturu
'2 * i -* r f[. .
-r ^
? -7 #
-- / * /f
w?)
-^ & n s? r,,
/ 6 * ^ $ /^
'T L e ^ ^ > < ^ 0 t ^
' / 0 **& edL iStg* s& dl<^Q 6**Zy
S /f jpf>
if u m a n nnns
SURVEY AVERAGE
if h m a n mune
I FHMAN nnR7
HO- OF EMPLOYEES
2 1
JO B T IT L E S P acker W a re h o u s e M an
I M o b il E q u ip . O p e r.
1 Mill Operator 1 M ech an ic 6 TOTAL
S t r a i g h t T im e A v e ra g e
D a te L a s t I n c r e a s e
AMOONT
N um ber H o u rly E m p lo y ee s
6
U n io n
No
D e n ta l P la n
Y es
2nd S h ift
.1 5
3 rd S h ift
-2 5
P ro d u c ts
T a lc
WAGE SURVEY SEPTEMBER 1986
SOOTH P L A IN F IE L D CORREHT RATE
NUODEX
AM ERICAN CYANAMID
OCAW Y es
S te a ra te s
IC W Y es .2 5 .5 0 C a lc iu m C h e m ic a ls
O N IO N C A R B ID E
OCAW Y es .3 5 .5 0 + .2 0 R o ta tin g C h e m ic a ls P ow ders P la s tic s
e tc .
northeastern P ro d u c ts
NO Y es 10%
SURVEY AVERAGE
BUVUU N V IflIH d I
NO.
ATTN: ROBIN FICKLE M/C S207
Page 1 of 1
EMPLOYEES
JO B TIT LES
2 Packer
1 W a re h o u se H an
1 M o b il E q u ip . O p er. 1 M ill O p e ra to r
1 M ech an ic
6 TOTAL
S t r a i g h t T iia e A v e ra g e
D a t l a s t I n c r e a s e
AMOUNT
N um ber H o u rly E m p lo y ee s
6
U n io n
NC
D e n ta l P la n
Y es
2nd S h ift
.1 5
3 rd S h ift
.2 5
P ro d u c ts
T a lc
WAGE SURVEY SEPTEMBER 1987
SOOTH PL A IN FIE L D CURRENT RATE
NUODEX
AMERICAN CYANAMID
9.6<S 9 .7 5
1 2 .5 3 1 2 .4 6
1 0 .4 3 1 0 .4 3
9 .8 5 1 0 .2 5 1 1 .1 0
1 2 .5 3 1 2 .6 7 13 -70
1 0 .4 3 1 1 .5 4 1 2 .7 8
1 0 .1 1 _
10/e e
1 2 .8 5
1 1 .5 8
4 /8 7
1 /8 7
3 .1 % OCAW Y es
S te a ra te s
3 .5 % -600 ICWD Y es .2 5 .5 0 C alciu m C h e m ic a ls
U N IO N C A R B ID E
1 2 .1 9 1 2 .8 8 1 2 .8 8 1 3 .9 3 1 4 .4 5
. NORTHEASTERN P ro d u c ts 1 0 .8 6 1 3 .1 6 1 2 .1 6 1 3 .1 6 . 1 4 .3 7
1 3 .5 3
5 /8 7
4 .2 4 %
500
OCAW
Y es
.3 5
.5 0 + .2 0 R o ta tin g C h em ica ls, P ow ders, P la s tic s
e tc .
1 2 .-7 4 1 /8 7 5 .5 %
. 65 NO Y es 10%
SURVEY AVERAGE
1 2 .6 8 4 .0 %
6U 7U U IM V IA IH d I
ATTN: ROBIN FICKLE M/C S207
Page 1 of 1
RAGE SURVEY SEPTEMBER -198? '
NO. EMPLOYEES
JOB TITLES
SOUTH PLAINFIELD CURRENT RATE
NUODEX
AMERICAN CYANAMID
U N IO N
CARBIDE
NORTHEASTERN Products
2 Packer
9.60'
12.53
10.43
12.19
10.86
1
Warehouse Man
9.75
12.46
10.43
12.8B
13.16
1
Mobil Equip. Oper.
-9.85
12.53
10.43
12.88
12.16
1
Mill Operator
10.25
12.67
11.54
13.93
13.16
1 Mechanic
11.10
13.70
12.78
14.45
14.37
6 TOTAL Straight Time Average
10.11
12.85
11.58
13.53
12-.-74
Date Last Increase
10/86
4/87
1/87
5/87
. 1/87
AMOUNT
3.1%
3.5%
4.24%
5.`5%
Number Hourly Employees 6
--600
500 ... 65
Union
No
OCAW
ICWU
OCAW
NO
Dental Plan
Yes
Yes Yes
Yes
Yes
2nd Shift
.15
.25 .35
10%
3rd Shift Products
.25 Talc
Stearates
.50
Calcium Chemicals
-50 + .20 Rotating Chemicals^ powders, Plastics
etc.
SURVEY AVERAGE
12.684.0%
UPTU N V IA lH d I
NO. OF EMPLOYEES
JOB TITLES
2 Packer
1 Warehouse Man
1 Mobil Equip. Oper.
1 Mill Operator 1__ Mechanic
6 TOTAL
Straight Tine Average
Date Last Increase
AMOUNT Number Hourly Employees
6
Union Dental Plan
No Yes
2nd Shift
.15
3rd Shift
.25
Products
Talc
WGE SURVEY SEPTEMBER 1986
SOUTH PLAINFIELD CURRENT RATE
NUODEX
9.35 9.50 9.60
12.15 12. Q9 12.15
10.00
12.29
10-85
13.29
9.86 10/85
12.46 4/86 6%
QCAH Yes
Stearates
AMERICAN CYANAMID
10.08 10-08 10.08 11.15 12.35
UNION CARBIDE
11.70 12.36 12.36 13.96 13.87
NORTHEASTERN Products
10-30 12.48 11.53 12.48 13.62
SURVEY AVERAGE
11.19 1/86 4.5% 600 ICWD Yes .25 .50 Calcium Chemicals
12.98
5/86
4.42%
500
OCAW
Yes
.35
.50 + .20 Rotating Chemicals Powders Plastics
etc.
12.08 1/86 6% 50 NO Yes 10%
12.18 5.2%
e.
NO. Of Employees
Job' Titles
WAGE SURVEY 1
South. Plainfield
'Current Rafe- -
CHEVRON
2 Packer
1 Warehouse Man
1 Mobil Equip. Oper
1 Mill Operator
1 Mechanic
6 TOTAL
Straight Time Average
Date Last Increase
AMOUNT
({
Number Hourly Employees
Union
Dental Plan'
2nd Shift
3rd Shift
+f o
Products
8.38 %* / ?- ?? * ( ?W
$8.97 V . 97 B.9V ^rrS4 *\.97
American VTTVE-VN.NVE^C-O! Syanamld
Natl\.ead' in du st ri es
!/'&
//7 // //7
/z-^ 7
$8.77
jJ
8.77 7.r
5^79
8.7.7 ^T 9.A9
9.69
s .j)
10.75
-1^6 6
Carbide' * Prodficts-
Average
' $10.-41
7 7 / $9.32
4-mfr2 / / - W I G -58 /r- 7 7 . 9.82
11.02 //.'K-9r78
9.66
- i2.~5~g / 2 - 7 7 i ^ m / / . 7 7 -10.39
/ * * 10.89
9,93'
y y & d %L v 3 3 4 t i
N /A . . f j i N /A
^ jiz
Itf?
X 0 OX'. 0 . S - V
f a -.^ e
c>? Z & ^ hem ic* l s J '/ftfT i
Titanium
1Q%' of hour
wa ge per hr.
S * Rotating
"
C h e m i c a l s , Resins, Dry
P o w d e r s , s,^Fluid
Plastica
etc.
10 %
V (h^v
IF U M A N MM11
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2
*
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KOISfi UNLIMITED, IHC. 1983
y
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CLEANING
U seo n ly mild soap and a damp cloth to clean the tool. M any household cleaners contain chem icals which could seriously damage the plastic. Also, do not use gasoline, terpentine, lacquer or paint thinner, dry cleaning fluids or sim ilar products. Never let any liquid get Inside the tool', never immerse any part of the tool into a liquid.
IMPORTANT
To assure product S A F E T Y and RELIA BILITY , repairs, maintenance and adjustment (including brush Inspection and replacement) should be performed by B lack & Decker Service Centers or other qualified service organizations, always using Black & Decker replacem ent parts. W hen servicing Double-Insulated Tools, it Is extremely Important that O NLY IDENTICAL R EPLA C EM EN T P A R T S B E U SED and that R E A S S E M B L Y O F TOOL IS IDENTICAL TO TH E O RIGINAL A SSEM BLY.
HOME USE WARRANTY (A Full One Year Warranty)
B lack & Decker warrants this product for one year against any defects that are due to faulty material or workmanship. Please return the com plete unit, transportation prepaid, to the seller (if participating retailer) for free replacem ent (proof of purchase m ay be required). The unit may also be returned to a B la c k & Decker Service Center or Authorized Service Station, listed under " Tools E le c tric " in the yellow pages for free replacem ent or repair at our option. This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact your nearest Black & Decker S e r vice Center Manager.
--Tilla* te in
ta Sinica &Salas
Btacka Decker, and are
registered trademarks of The Black and Decker Manufacturing Company,
Towson, Maryland, U.S.A.
BLACK & DECKER (U.S.) INC., TOWSON, MD. 21204, U.SA.
Form No. 724863
'(FEB80-CD)
Printed in U .S A
I FHMAN nnld
STATIONARY
UPPER EUDE GUARD
SAWDUST EJECTOR
CHUTE
LEVER FDR RETRACTING UWER BLADE
GUARD
LOWER
BLADE GUARD
^SWITCH SAFETY BUTTON
Your n ew S a w offers you top value
and ye a rs o f tim e'saving conven-
and service. Its cutting
depth is adjustable, and the saw
shoe tiffs for bevel saw ing. For add' ed e le c ir ic a l s a fe ty , it is O O U B L E IN S U L A T E D throughout.
CUTTING" DEPTH
ADJUSTMENT
Safety and proper usage are of the utm ost im portance
with pow er sa w s! B e fo re trying out yo u r n e w saw , p lease
read all of the sa fe ty rules and in stru ctio n s ca re fu lly .
O on 't fo rg e t to s e n d In th e o w n e r re g is tra tio n c a rd .
TH AN K Y O U for buying B L A C K & 0 E C K E R 1
NO. 7390 7-1/4" SAW
B la ck Si Decken. 7 v d o u b l e -in s u l a t e d s a w
SAFETY RULES FOR POWER TOOLS
1 . K E E P W O R K A R E A CLEAN. Cluttered areas and benches invite accidents.
2 . A VO ID D A N G E R O U S EN V IR O N M E N T . Don't expose power tools to rain. Don't use power tools in damp or wet locations.
And Keep worK area well lit.
3. K E E P C H IL D R E N A W A Y . All visitors should be kept a safe distance from work a re a
4. S T O R E ID L E T O O L S. W hen not in use, tools should be stored in dry, high or tocked-up place -- out of reach of
- children.
5. D O N 'T F O R C E T O O L, it will do the job better and safer at tne rate for w hich it w as designed.
6. U S E R IG H T T O O L Don't force a sm all tool or attachment to
do the job of a heavy duty tool.
'
7. W E A R P R O P E R A P P A R E L No loose clothing or jewelry to get caught In moving parts. Rubber gloves and footwear are
recommended when working outdoors.
8. U S E S A F E T Y G L A S S E S with most tools. Also face or dust mask If cutting operation Is dusty.
9. D O N'T A B U S E CO RD. Never carry tool by cord or yank it to d isconnect from receptacle. Keep cord from heat, oil and sharp edges.
10. S E C U R E W O R K . U se clam p s or a vise to hold work. It's safer than using your hand and It frees both hands to operate tool,
11. DON'T O V E R R E A C H . Keep proper footing and balance at all times.
12. M AINTAIN T O O LS W IT H C A R E . Keep tools sharp, at all times, and clean for best and safest performance. Follow In structions for lubricating and changing accessories.
13. D ISC O N N EC T T O O L S. W h e n not in use, before servicing-, when changing accessories such as blades, bits, cutlers, etc. '
14. R E M O V E A D JU S T IN G K E Y S A N D W R E N C H E S . Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning It on.
15. AVOID A C C ID EN T A L S T A R T IN G . Don't carry plugged-ln tool with finger on switch. B e sure sw itch Is off whan plugging In.
16. OUTDOOR U S E E X T E N S IO N C O R D S. W hen tool Is used outdoors, use only extension cords suitable for use outdoors and so marked-
17. DO NOT O P E R A T E portable electric tools in gaseous or explosive atm ospheres. M otors In these tools normally spark, and the sparks might Ignite fumes.
ADDITIONAL SAW SAFETY RULES
1. D IS C O N N E C T P L U G from power supply before changing blades, making cutting depth or cutting angle adjustments, inspecting, cleaning or when saw Is not being used.
2. W H E N R E T R A C T IN G the lower blade guard, alw ays use the retracting lever on the guard.
3. K E E P G U A R D S in place and In working order N E V E R T IE B A C K the lower blade guard or Its retracting lever.
4. K E E P H A N D S A W A Y from cutting area. Never reach underneath the material for any reason.
5. K E E P B L A D E S H A R P . Dull blades may cau se the saw to swerve or stall under pressure.
6. IF YOU D RO P OR D A M A G E the saw, unplug It first; then check to see If the blade and lower blade guard operate free ly before resuming operations.
7. N E V E R R E M O V E the low er guard spring for any reason. If spring should becom e dam aged, replace spring before at tempting to use the saw.
B. PE R IO D IC A L L Y C H E C K L O W E R G U A R D for correct operation -retracting & return.
9. P E R IO D IC A L L Y C H E C K clam p w ashers, spindle bolt, spindle, and saw blade mount Ing hold for damage.
10. N E V E R use a defective or substitute clam p washer or spindle bolt for mounting blade.
11. N E V E R use blades with incorrect size mounting hole In relation tospindle size.
DOUBLE-INSULATION
Your tool is D O U BLE-IN SU LA T ED to give you added safety. This m eans that it is constructed throughout with T W O separate "la y e rs " of.electrical Insulation or one D O U B L E thickness of in sulation between you and the tool's electrical system.
Tools built with this improved Insulation system are not intended
to be grounded. A s a result, your tool is equipped with a two-
prong plug w hich perm its you to use any conventional 120 volt
electrical outlet without concern for maintaining a ground con
nection.
-
NOTE: D O UBLE-INSULATIO N does not take the place of normal safety precautions when operating this tool. The Improved Insula tion system Is foradded protection against injury resulting from a possible electrical insulation failure within the tool.
CAUTION: When servicing Double Insulated Tools, U S E O N LY ID EN TICAL R E P L A C E M E N T PA R T S. Replace or repair damaged cords.
EXTENSION CORD
W h en using the tool at a considerable distance from the power source, an extension cord of adequate size must be used for safe ty, and to prevent loss of power and over-heating. Use the table b e lo w to determine minimum wire size required.
Before using cords, Inspect them tor loose or exposed wires and damaged insulation. Make any needed repairs or replacement before using your power tool.
Extension Cord Length in Feet .................. ..................25
50 75 100
Minimum Wire Size
(American Wire Gauge):
120 Volt T o o l s ............. ..................16
14 12 10
220 Volt T o o l s .............. ..................18
18 16 14
Note; The lower the wire size number, the heavier Ihe wire , and
the farther it will carry current without a voltage drop.
MOTOR
Your B lack and Decker tool is powered by a B&D-buill motor. B e sure your power supply agrees with nam eplate marking. 120 Volts 50/60 Hz means Alternating Current (normal 120 volt, 60 cycle house current). Voltage variation of more than 10% will cause loss of power and over-heating. All B & D tools are factory-tested; if this tool does not operate, check the supply line for blown fuses; plug and receptacle for contact.
LUBRICATION
Self lubricating bearings are used in the tool and periodic relubrication is not required. However, it is recommended that, once a year, you take or send the tool to a B& D Service Center for a thorough cleaning, Inspection and lubrication of the gear case. Service Center addresses are shown bn the owner registration card packed with your tool.
IF H M A M O M IS
ATTACHING & REMOVING BLADES
1. B E S U R E S A W IS D IS C O N N E C T E D FR O M P O W E R S U P P L Y !
2. To remove blade clamping screw (Fig. 1):
--a. ON NEW - S A W S (without blade attached). Turn screw counter-clockwise with blade wrench provided. If screw does not loosen easily from.spindle. tap the outer end of the wrench sharp ly In a counter-clgckwise direction with a piece of wood to "t r e e " the screw threads. Remove screw and outer clamp washer.
-- b. ON S A W S .W IT H B L A D E A TTAC H ED . Using the retracting - lever, retract the lower blade guard and place the Sa w on a piece
of scrap lumber. as.Shown In Figure 2. Press down on the Sa w so that the blade teeth dig slightly Into the lumber and prevent the blade from turning. Then, with the blade wrench provided, turn the clamping screw counter-clockwise and remove the screw and outer clamp washer. Disengage the blade teeth from the lumber, and with the lower blade guard still retracted, lift off the blade.
3. To attach the blade: Place inner.dam p washer on spindle If previously removed. Retract lower blade guard and place blade over inner clam p w asher with printed side of blade out (teeth at bottom of blade pointing forward). Fit outer clam p washer onto spindle . . . "fla ts " on the outer washer must mesh with the -flats" on the spindle. Thread on clam ping screw firmly by-hand -to hold washers in position. P lace Sa w on piece of scrap lumber as shown in Figure 2 and press down on the S a w so that blade teeth dig slightly into wood and prevent the blade from turning. Tighten clamping screw (clockwise) firmly with the blade wrench.
NOTE: An alternate way to keep the blade from turning, when tightening or loosening the blade screw . Is to hold a large nail through the hole in the blade and against the forward part of the shoe. Rest the nail on top of th e shoe when tightening, against the bottom when loosening. CAUTION: Remove nail before con necting plug.
CUTTING DEPTH ADJUSTMENT
. D lSC C N N Eb t PLUG FROM PO W ER SU PPLY B EFO R E "MAK ING THIS O R ANY O THER ADJUSTM EN T.
For the most efficient cutting action, set the Depth Adjust ment so that one tooth of the blade will project below the material to be cut. T his distance is from the tip of the tooth to the bottom of the gullet in front of it. This keeps blade fric tion at a minimum, rem oves sawdust from the cut. and results in cooler, faster sawing.
N O TE! When using Carbide-Tipped Blades, make an excep tion to the above rule and allow only one-half of a tooth to project below the m aterial being cut.
To adjust the cutting depth:
1. B E S U R E T H E S A W IS D IS C O N N E C T E D FR O M T H E P O W E R SUPPLY!
2. Place the saw In the position shown in Figure 3 and loosen depth adjustment wing nut ' A ".
3. P la c e s scrap piece of the material to be cut along the side of the blade es shown. Raise or tower the shoe until the blade projects from the shoe the desired distance. Retlghten wing nut ""A" firmly.
FIG URE 4
SWITCH
To prevent the Trigger Sw itch " B " (Figure 4) from being accid e n tally depressed, a Sw itch Locking Button " C " is provided on the top of the main handle as a safety feature. TO T U R N S A W "O N " , press In the locking button " C " with your thumb, and bold it in momentarily, while you d ep ress the trigger switch `B ". Depressing thetrlggerturns the tool "O N " . TO TURN TOO L " O F F " , merely release the trigger. The locking button will snap forward and lock the trigger " O F F .
i f h m a m nnaifi
FIG URE 5
BEVEL ANGLE ADJUSTMENT
DISCONNECT THE SA W FROM THE PO W ER SU PPLY BY PULL ING THE PLUG, B E F O R E M AKING THIS, O R ANY O TH ER AD JU S T M E N T ! On the front of the saw Is a bevel angle adjustment device (Figure 5) consisting of calibrated quadrant " E " and sw in g nut " D". To set the saw for a bevel cut, loosen wing nut and till shoe to angle desired. Retighten wing nut firmly.
CAUTIONrWhen making bevel cuts, place one hand on the motor housing as shown in Figure S. Exert only enough pressure In the direction of the arrow to keep the saw shoe flat on the work. This will insure an accurate bevel culling angle and help prevent the blade from binding in the cut.
GUIDE EDGES
An Adjustable Guide on the front of the saw sh oe has two guide edges (Figure 7) -- one for vertical cutting, and one for 45bevet cutting. These edges enable you to guide the saw along penciled lines, and the edges line up with the left (inner) side of the saw blade. This makes the slot or " kerf" cut by the moving blade fail to the right of the guide mark.
CUIDE A lO u C PE MCI U ED C U IIIN G EINE
so k e r f f a l ls i n w a s t e s i OCk -,
DE5>RED
- LENGTH -- Of stock
O*WASTE
SURPLUS STOCK
FIG URES
Guide along the penciled cut ting line so that the kerf falls into the waste or surplus material -- See Figured.
FIG URE 7
OPERATION
Figure 8 shows proper sawing position. Note that hands are kept away from cutting area, safety g lasses are worn, pow er cord is kept clear of cutting area, and that clothing is not loose to the point where It might get caught in moving parts.
FIG URE 9
SUPPORT BOARD OR PANEL HEAR TH E CUT.
I FUM AN lindi 7
OPERATION
A LW A Y S D ISCO NNECT SA W B E F O R E M AKING ANY AD JU S T M E N T S ! Place the work with Its "good" side-- the one on which appearance Is most Important-- down. The saw cuts up ward, so any splintering will be on the work fa ce that is up when you saw It.
Support the work so that the cut will be on your right. Place the wider portion of the saw shoe on that part of the work piece w hich is solidly supported, not on the section that will fall off when the cut is made. A s exam ples, Figure to Illustrates the R IG H T way to cut o ff the end of a board, and Figure 11 the W R O N G way. If the work Is short or small, clam p It down. Don't try to hold short pieces by hand!
POCKET CUTTING
FIG. 10 -- RIGHT
FIG. 11 - W RO NG
Draw the required guide lines. Then rest the front of the saw shoe on the work with the guide edge lined up with the drawn guide line. Before starting the motor, push the blade lightly against the edge of the work and then back It off about t/4r. Now, start the motor, and when the blade gains full speed, push the saw forward and begin sawing. A s you begin cutting, the lower blade guard will automatically begin to telescope Into the upper blade guard. This telescoping action will continue a s you advance the saw un til it reaches the position in Figure to.
Push the saw forward et a speed which allows the blade to cut without laboring. Hardness and toughness can vary even in the same piece of material, and a knotty or damp section can put a heavy load on the saw. W h en this happens, push the saw more slow ly, but hard enough to keep It working without much decrease In speed. Forcing It beyond th is m akes for rough cuts, Inaccuracy and overheating of the motor.
Should your cut begin to go off the line, don't try to force the saw back on. Release trigger and allow blade to com e to a complete stop. Then you can withdraw the saw, sight anew, and start a new cut a trifle inside the wrong one. In any event, withdraw the saw If you must shift the cut. Forcing a correction Inside the cut can stall the saw and perhaps spoil the work. IF S A W STA LLS, R E L E A S E T H E T R IG G E R , B A C K T H E S A W U N TIL IT IS LO O SE. B E S U R E B L A D E IS ST RA IG H T IN T H E CUT B E F O R E R EST A R T IN G .
A s you finish a cut, release the trigger and allow the blade to stop before lifting the saw from the work. A s you lift the saw the spring-tensioned telescoping guard will automatically close under the saw. Remember the blade Is exposed until this occurs; never reach under the work for any reason whatsoever. W hen you have to retract the telescoping guard manually (as is necessary for starting pocket cu ts) alw ays use the retracting lever.
F IG U R E 12 DISCO N NECT S A W FROM PO W ER SU P PLY B E F O R E MAKING CUTTING DEPTH A D JU ST M EN T! Adjust saw shoe so blade cuts at desired depth. Tilt 9aw forward and rest front of shoe on material to be cut. Using the retracting lever, retract blade guard to an upward position. Low er rear of shoe until blade teeth almost touch cutting line. Now release the blade guard and its contact with the work will keep It In position to open freely as you start the cut (Figure t2). Start the motor and gradually lower the saw until its shoe rests flat on the material to be cut. Advance saw along cutting line until cut Is completed. Release trigger and allow blade to stop com pletely before withdrawing the blade from the material. When starting each new cut, repeat as above. Never tie the blade gnerd In a raised position.
ACCESSORIES
The accessories listed in this manual are available at extra cost from your local dealer, Black & Decker Service Center, or by writing to:
ck & Decker (U S .) Inc., Towson, Maryland
A. 73-501 R IP F E N C E . . . A ttaches to top of S a w shoe. Perm its rip cu ts without penciled guide lines.
B. U t8t2 S A W PRO TRACTOR . . . Guides S a w for accurate cut-off work. Adjusts from 0 to 70".
C. U tS tS A D JU ST A BLE CUT-OFF GUIDE Adjusts to any angle from 0 r to 45" . Use a s a handy square, or for transfering inside corner angles to the board being cut.
D. U2t06 S A F E T Y G L A S S E S . . . Light weight, one-piece, impact resistant, clear plastic safety glasses with side shields. Can be worn directly over eyes or over prescription glasses. Com fortable.
73-StO S A W C A R R Y IN G C A S E . . . Protect your saw, keep saw accessories and extra blades handy on the job.
CAUTION-. Recom m ended accessories and saw blades for your Sa w are listed above and on the next page of this manual. The use of any other type of blade or accessory might be hazardous.
5
FHMAN M idi 8
BLACK & DECKER CIRCULAR SAW BLADES
A dull blade will cause slow, inefficient Cutting and an
overload on the saw motor. It is a good practice to keep
extra blades on hand so that sharp blades are available
while the dull ones are being sharpened {See "SAWS --
SHARPENING" in Yellow Pages). In fact, many lower
priced blades, can be replaced with new ones at very
little Cost over the sharpening price. USE ONLY 7 'A " .
7V8" or 7" BLADES, WITH % " ARBOR HOLE, ON YOUR
SAW.
''
Hardened gum on the blade will slow down the cutting. This gum can best be removed with trichlorethylene.
kerosene or turpentine. Remove blade before cleaning to
prevent solvent from damaging plastic parts ol saw. Black & Decker manufactures a complete line of saw blades and the following types are available.
Standard: Outstanding value for the price.
Tetlon-S *: Teflon coated blades stay sharp longer, resist rust, and Cut easier in resinous, wet, or green woods such as plywood, paneling, unCured, and/or pitchfilled woods.
Premium: Industrial Chrome plating gives twice the cutting
life of unplated blades.
'
PART NUM BERS AND SIZES
TYPE OF BLADE
TOOTH SH A PE
STANDARD
TEFLON-S*
PREM IUM
C O M BIN A TIO N Chisel tooth configuration means this blade is the fastest culling blade In our line. Specifically designed for general-purpose ripping and cross-culling
where the finish ol the cut is not critical.
73-307 (7")
73-407 (7")
73-417 (7")
73-007 ( 7 % " ) 73-207 (71A " ) 73-107 (7 % ")
M A S T E R C O M BIN A T IO N General-purpose blade de signed lor ripping, cutting off and milering wood where a fine, smooth cut is needed. No sanding is necessary.
W
F R A M IN G / R IP An all-purpose blade for smooth, last culling in any direction. Rips, crosscuts, miters, etc.
Gives especially fast, smooth finishes when cutting with the grain of both soft and hard woods.
M ET A L CU TTIN G Teeth shaped and set specifically for culling aluminum, cooper, lead and other soft metals.
H O LLO W G R O U N D P L A N E R Specially ground for satin-smoolh finish cuts (cross-culs, rips ana miters) in
all solid woods. A professional quality blade for use in cabinet work, furniture, etc. Specifically designed to
make extremely smooth cuts in wood.
C A R B ID E T IP P E D (8 tooth) Specially designed for cutting tough-to-cut materials such as: Translle, Cemesto
board, asbestos. Formica and Masonite. Will also cut wood where speed and finish are not critical.
.
T * 73-357 (7")
73-037 { 7 % " )
73-137 (7'A ")
73-487 (7") 73-187 (7'A " ) 73-457 (7") 73-157 (71A " )
73-477 (7") 73-177 ( 7 % " )
C A R B ID E T IP P E D (20 tooth) Chlset tooth combination blade for fast general-purpose culling in all types of woods, tip s are ot tungsten carbide material which out lasts regular steel blades up to 10 to 1. Teeth are accu rately set for ease of cutting.
FLO O R IN G For use where nails or other metal objects may be encountered, such as cutting reclaimed lumber, flooring, opening crates. Allows crosscuts as well as
miters.'
H O LLO W G R O U N D PLY W O O D Special taper grinding
on the sides ol this thin-rim blade gives an absolutely
smooth cut in plywood, veneers and laminates, etc. Can
be used in crossculling and mitering for a professional
finish on all types of cabinet work.
.
S T E E L CUTTIN G FR IC TIO N Designed lor cutting cor rugated or sheet roortng, black iron, furnace pipe or thin bar stock. Cuts faster with less filings than abrasive
blades. Cuts by friction action.
C RO SS-C U T Specifically designed for smooth, fasl cutting cross the grain of both hard and soft woods where finish Is an important factor. May a>so be used lor rip and crosscuts on extremely hard woods.
p rrr
73-247 (7 A " )
73-467 (7" ) 73-167 {71A " )
73-347 (7")
73-437 (7" )
73-447 (7")
73-047 { 7 A " ) 73-227 (7'A " ) 73-147 ( 7 % " )
73-197 (7'A " )
73-327 {7") 73-027 ( 7 % " )
73-427 (7") 73-127 (71A ")
Reg. U-S. Pat. Ofl. for DuPont's stratified non-slick seif-lubricating finish.
I F U M A N niM1R
I l c l K L c l
100 m m (4") S an den .-G jiin .dcn
9501B
INSTRUCTION MANUAL
Sander'Grinder & Standard Equipment
Tool body
Depressed center wheel
Abrasive disc
Rubber Pad
-
Lo ck nut (F o r abrasive disc)
Lock nut wrench
Spanner wrench
SPE C IFIC A T IO N S
MODEL NO.
Continuous rating Input Output
No load speed
Overall length
Net weight
Power supply
cord
Spindle thread
9501B
385 W 210 W
10,000 R/win,
260 mm 110-1/4")
1.8 kg (4 lbs)
2.5 m <8.2 ft.)
M10* 1.25
Manufacturer reserves the right to change specifications of parts and accessories without notice. 4 Note: Specifications of parts and accessories may vary from country to country-
I FHMAN MM2n
i
BEFORE CONNECTING YOUR TOOL TO A POWER SOURCE
Be sure you have read all GENERAL POWER TOOL SA FETY RULES
G EN ERA L SAFETY PRECAUTIONS
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
2. AVOlO OANGEROUS ENVIRONMENT. Oon't use power tools in damp or wet
locations. Keep work area well lit. Oo not expose power tool in rain.
1
3. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.
4. STORE IOLE TOOLS. When not in use, tools should be stored in dry, high or locked-up place--out of the reach of children.
5. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
6. USE RIGHT TOOL. Oon't force small tool or attachment to do the iob of a heavyduty tool.
7. WEAR PROPER APPAREL. No loose clothing or jewelry to get caught in moving parts. Rubber gloves and footwear are recommended when working outdoors.
8. USE SAFETY GLASSES. Use safety glasses with most toots. Also face or dust mask if cutting operation is dusty.
9. DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
10. SECURE WORK. Use clamps or vise to hold work. It's safer than using your hand and it frees both hands to operate tool.
11. OON'T OVERREACH- Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
13. DISCONNECT TOOLS. When not in use; before servicing; when changing discs.
14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that adjusting wrenches are removed from tool before turning it on.
15. AVOID ACCIDENTAL STARTING. Don't carry plugged-in tool with finger on switch. Be sure switch is OFF when plugging in.
16. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only ex tension cords suitable for use outdoors and so marked.
17. Keep Guards in Place.
18. Use Only Grinding Wheels with "Safe Speed" at least as high as "Minimum Recom mended RPM" marked on the caution label.
19. REPLACEMENT PARTS. When servicing use only identical replacement parts.
2
1 FHMAN 00421
PRELIMINARY INSTRUCTIONS
Your electric tool is precision built and manufactured to satisfy the highest standards. For maximum performance, long tool life, and your safety, follow these instructions carefully.
VOLTAGE WARNING : Before connecting the tool to a power source IreceptBde. outlet, etc.} be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user --as well as damage to the tool. If in doubt. DO NOT PLUG IN THE TOOL. Using a power source with voltage less than the nameplate rating is harmful to the motor.
HOW TO USE
* Switch action There is a slide switch on the motor housing. Slide the button in the O N ( I) or 0 F F (0 | direction as desired.
Installing the depressed center wheel
Unplug the tool from the power source and perform the following steps:
1. Mount the depressed center wheel flan ge onto the spindle. (Fig. 1)
2. Fit the depressed center wheel on over the flange. (Fig. II
3. Screw the wheel lock nut onto the spindle. (Fig. 1)
<*II*
4. To tighten the wheel lock nut. grip the spindle (shaft) with the spanner so that it cannot revolve,then use the lock nut wrench and tighten firmly in clockwise direction. (Fig. 2)
I n general, keep the edge of the depressed center wheel at an angle of about 15 in relation to the workpiece surface. (Fig. 3)
Using the disc grinder in A direction causes wear on a new wheel. Draw the . tool in B direction. Either way is all rjght after the wheel is broken in. (Fig.3|
F<9. 3
I FHMAN nnd22
C heck fo r loose or missing screws and cracks in th e depressed center w heel. ' ' A lw a ys use the depressed center wheel safety cover (guard). It can prevent an accident
if a wheel should ever break. C hoose a wheel grit in term s o f th e w o rk p iece m aterial. B e fo re using th e disc grinder on an actual w orkpiece let it simply run for several m in
utes first. W atch for flutter that might be caused b y poor installation or a po o rly bal anced wheel. Bring the depressed center wheel into gentle contact w ith the w ork surface. Do not bear dow n as this w ill slow th e wheel revolution, m ake for a poor finish, and th e load on the m otor w ill cause undue wear. Installing the abrasive disc 1, F o r disc sanding, assemble to o l as seen
at right. (Rem ove the wheel cover on tool.)
2 . W h en installing th e abrasive disc, grip
the spindle (shaft) with the spanner, put on the- rubber pad, th e abrasive disc and lock nut, then tighten the lock nut to the right (clockw ise).
In general, keep the edge o f th e abrasive disc at an angle of about 1 0 -- 1 5 in relation to the workpiece surface.
Choose a abrasvie disc w ith th e right grit (grade) fo r the right job.
Use w ith optional grip Rem ove the wheel cover (guard), fit the grip onto th e gear housing and fasten together w ith the wheel cover.
4
I FHMAN MM23
M A IN T EN A N C E
Carbon brushes
Replace carbon brushes when they wear dow n to about 3 mm (1/8 ") or sparking w ill occur.
Both brushes should be changed at the same time.
3rfrnl(V`l
Fig. 7
A C C E S S O R IE S CAUTION'. The use of any other accessories not specified in this manual might
be hazardous.
T Depressed canter wheels J
Lock nut IPart No. 224503-2)
(For depressed center wheel & abrasive cut-off wheel)
Pan No.
741402-8 741405*2
Size 1mm) 100 U " ) x 4 15/32") X 1515/")
Wire cup brushes
G iii
Wheel per pkQ
M 3G
Inner flange (Part No. 224030-9) (Fordepressed center wheel)
wire bevel brushes
P a il No. 743201-4
1 Diameter Imml |
~~1 i s l y l
T
Thread M iO X 1.25
P m No. 743203*0
Diameter {mm) S 43-3/S"1
1Rubber pad Part No. 743009-6
Thread MIO X 1.S
100 mm (4" ) diameter
Part No.
Grit
Dite perpkf
1 Pai t No.
Gril
Discs per pkg
74203B0 74 2037*3 74203B'S
24 30 50
1 742039-4
B0
10 1 742040-9 120
10
1Lack nut (For abrasive disc) Part No. 224501-6
Grip holder set Part No. 191081-6
* Lock nut wrench Part No. 782401-1
Spanner wrench Perl No. 781007-2
5
I FHMAN MM2d
rAbruivscut>off'WhMb' "
P *n No, 724104.] 724107-5
$tz*<rnm)
'
100 <4"J X 2,5 13/32" x 16 IS/3-i l o o t f i i t n / te -iH te ie fe - i
Grii
C36 A
W hri i* r pkg
:: - -
Inner flange Part No. 2240464' i!'.; -
*(For atarasive cut-.off w*'hne"el) fr.t- - -
' O - ' ; - ....... ...
'
. Fit this flange over.'oneifor . . '
depressed center wheel. -
_.
Wheel cover Part No. 343108-0
Always usewith the depressed center wheel & abrasive cut-off wheel.
FHWIAN 00425
i
>
y
7i
[ FHM AN 0<U2fi
' ^ PART NO.
M ACHINE 1 91 i i 36-9 3 S0 SQ.4
3 2 1 . 053-3 A 9 i 1316-1 5 26K H .1 0 241000-9 7 S i i 3S 3.3
a 925 l i a -1
a S 31093-
0 1SG096-0
n 357903-1 a 4 114 9 1.4
13 4 1td9&6
M 691614-0 IS 371036-6 16 363003.9 17 4 1 1493-3
'8 643OS?Jt 19 643S 5 0 B 31 687003-9
33 9 i n 2 i.2 * 9 .006-2 34 O n 106-8 2S 6 B 7637-6 26 6S>4 6 0 S
37 B M I 33-S 28 683604.0
D ESCRIPTIO N
ITEM NO.
PA RT NO.
NO. USED
D ESCRIPTIO N
4 | P .H . Scicw M4 x30 IW iih W o ih ti)
1 Cun Homing 1 UVith Plane Buhllng 6 3 1400641
1 I Bail Be&img 6000L 0
* ' P .H . S c i*m M S k i4 hM.ih Watheil , 1 Bcaim gRcuinm 3S
1 Pan 60
M ACHINE 29 8 ` i B I 7<4 30 9 6 3 106-3 3 i 41 i2i8 ? 32 6640131
33 9 1 1 i&R.O
2 ARMATURE ASSEMBLY ' l lAliCm W ed llm i 6, 7, \4 A iS )
! R Bolf M 4,r7 0 lW ilh WafheO 1 ! F 16LO A SSEM B LY
1 IW nh Gaitei SP in ig 0&4 0 i 8-9 * Jl 1 * MD1O1 MOuiing
j IW nh B iu ih HDIOCi 643557-4 . Jj
- S|OD Rmp 3- 3.3 Stench Rod
_ f-Oi OettJ.man Sw iich IAC/D C Type! 1 _ SrftilCll Hmilei
1 F 01 Oead-man Swiien I a CJOC lv o c i 1 . Jmuiaiion W jih e; 1 ' Bail Booiing 63 7 LB t RvUimi Pm 4 1 . Switch Lvvei
: FOi OmKi-ntfn SwnCh iAC/D C TVlieJ
34 9 6 ' 004-6
3S 2 2 . 339-7 36 S 4O . 37 967000-2 38 221232-0 9 9 I H 31-3 40 a s c iB - i -> 2 i \ l 06-' 43 S M O S S O 43 3 - 5 5 0 44 354002-0 ->5 33S 329-6 46 341362-4 47 9 1 1 121-2 48 S IS G 2S-] 49 343.03 0
3 CailHin B iu ih C 0 -S2 fO O V . ^ 3S 0 V
3 ' Bidifi H old Cep SnBln Flellel
SO 9 f t ? 2 f-
S ' 334030-9 S 3 334503-3
' U L & C S a L n lo r llS J TVrwi.-Oi^la, SE ` LrtiOd 0<SP tn iid T V Ph Cold 3 P M. 5n rv M4 * I 4 1W IH1 IV n hin i ' P. H. SciflAl M 38 IW lth WOnhflil
? P. H, SciOtv M 4* S IVViih Waihun 1 Sal Plat 1 $vu:tfh
Double Poie I f 01 Dead-man AC/DC T r o d
ACC ESSO RIES 400 73240'- 4 0 i 74I43Q.I 4Q3 7B 107-2 403 7* 3009-3 404 743039-4 4 05 334507-6
3 P. H ,S e ie w M 4m I 8 (W iih Wa.heO 1 CoidGvAid
Foi Qiaev-YMhile, B tv e - B iO iv n .U L B C S A
,
i.fcd fS/T A T t p c J Otafca Com I_____________ f
1 4 1 1
2 1
f 1 1 3 .
A.R. 4 .
3
1
Name Plate Rive. 0--5 Real Cove' CORO ASSEM BLY (A u em tfed Cp.d 8 pivO1 U L 8 C Sa Lu ted 1S JT T yp e W n li n n g l P. H. S e iew M 4 *6G Re.Dining flmO S**B So itit (Jewel Geai ` 5 Woortiuff Key 3 Retaining Ring 5- i{ J Splial Bcvnt Gear 3S P. H. Screw M 4 k |4 iW iihM Jnnhii 1 Beating Reiam vi 40 Don dealing 6 2 0 iL L B F . W * i 7w i 12 0 Ring iB W o o d iu ll KdV 3 Spintile Shim P. H, Seiow M4 k i 4 <lMiih W fiitv i) Beating Bn VdhOt Covti P. K-SeiOv MShT6 ftVlih VftniiUiJ Iniiei Fiduge 30 Wheiii Lock N v i ' 0 - 3 0
L o e i Nul WlOnCh 20 O eo'e.ioti Cornei Wheel \D0--?4
SPanniri >4 R u lli Pad A tneiive One i OO--BO Sar>fJ,r>g D jJC LocX Nut iD ^ 3 0
TTloK Xu.ELBctJLc. W onJCb, LXtL.
A njo . A ichi. Japan PRINTED IN JAPAN
im >1lnooGu
I FHMAM 0(14.27
It L o K L L a .
F in ish in g Sancicii
MODEL B 0 4 5 5 0 MODELB04550Z
- . Without dust bag J and punch plate
INSTRUCTION MANUAL
SPECIFICATIONS
Pad size .
112 mm * 100 mm 14-3/8" x 4"1
No lead speed [0 PM ] 14.000
Dim ensions li, x W x K)
115 mm x n 2 mm x 130 mm 14-1/2" s 4 -3 JB" x 5-1/8")
-* Manufacturer reserves the right to change specifications without notice. * Note: Specifications may differ from country to country.
Net weight
0.95 kg 12.1 lbs]
I FHMAN 0U28
Attaching abrasive paper
CAUTION: Always be sure that the tool is switched off and unplugged before installing or removing the paper.
Raise the lever. Insert the paper end into the clamper, aligning the paper edges even and parallel with the sides of the base. (Prebending the paper makes attachment easier.) Once the paper is in place, return the lever to its original position. Repeat the same process for the other end of the base, maintaining the proper paper tension.
CAUTION: After inserting the paper, make sure the teeth of the clamper hold it securely. Otherwise the paper will be loose and subject to slippage, resulting in uneven sanding operation.
Punch plate (standard equipment for Model BO4550 optional accessory for Model B04550Z) When using the dust bag, make holes in the paper using the punch plate as follows: Hold the tool with the paper surface facing up. Place the punch plate over the paper so that the bent sides of the punch plate are flush with the paper edges. Then press the punch plate to make holes in the paper.
Dust bag (standard equipment for Model BO4550 optional accessory for Model B04550Z) The use of the dust bag makes sanding operations clean and dust collection easy. To attach the dust bag, fit the bag's entry port onto the dust spout on the tool so that the hole in the entry port is just over the protrusion on the dust spout. For the best results, empty the dust bag when it becomes about half full, tapping it lightly to remove as much dust as possible.
4
I F H M A N <1iM29
Stamp
7h a ic it a U.S.A., Inc.
14930-C Northam Street La Mirada, CA 90638-5753
FHM AN 0<U30
MAIL TH IS PORTION TO MARITA PO W ER TOO LS
Ybur answers to Ihc toflowing questions are appreciated.
1. This product was purchased from;
home Center
Industrial Supply
Hardware/Lumfcer store O Construction Supply
Tod Distributor ' Other l
)
M on th
Day
DalePurchased
2. Use of the product Is intended tor:
Construction Trade
Hobby
Industrial Maintenance O Other (
O Home Maintenance
3. H u * did you tirsi teom ot Maklta Power Toots:
O M ip z fn From Dealer
O Radio
Exhibition
Newspaper
From Friend
D Slora Display
O Other {
Catalog
4. Most favored points are: Design Features Size Price Maklta Brand
Repair Service
Duratritity
Power
Other <
5. Any comments:
)
m il. La st N am e Sheet Address
G ty
: Age!
Under 19
T t ia k iZ a , tTSAllTHE ROWER\DU NEED"
T
S in g le M arried
M
F
Zip Code
J30-39 J 40*49
I Over 50
3/88
BE SURE TO COMPLETE THE CUSTOMER'S PORTION OF TH IS FORM AND RETAIN FOR TOUR RECORDS.
FHMAN 00431
FACTORY SERVICE CENTERS
RETAIN THIS PORTION FOR YOUR RECORDS
OHr1n1AHc.Mi,n6r,3T6SO.1M1?M1KmO EW70MH 3tLW& lt. 1M1
2230M u Am . Sat fntdacn, CA 04i24 M l 686-270)
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HMCS07A
6427M i Am . &a*i t t f jm t N * 0423
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15)224 *M n V lfcg itt*r TuttrvGA62660
(714)667-9066
H g n *fe t K ti7 110406
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FtCW.AZBKKO jBiQisnoeOB M7&tMnftL (2196806000#09 437-203)
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(300)482*1144
5425 E W - tri C* M fan-- FL 33634 !>13)B0HB82
(504)730*136
M OI M00ffl3LH*fB* FW.
ImM HO 20706 fttTJ577-777
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1717 F a t a t i Am . V M t IW l a 32766 P ) 28-1477
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(017)7668044 ' PttiwpvFA19297302&,Aliai-- 1 tA-1
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CUSTOMER'S RECORD
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10776K ar^ M M E>. Sfe 4
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1414)541*776
DAIPURCHASED;
When you need service: Send com* olete tool(prepaid) tooneof theMakita
DEALER'SNAME &ADDRESS
Factory Service Centers listed or to
an Authorized Makita Service Center. Be sure to attach a tetter to the out side 0l the carton detailing the problem With your tool.
model no. SERIAL NO.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makitatool isthoroughlyinspectedandtested before leaving the factory. It is warrantedto be free ol defects fromworkmanship and materials tor the period ot ONE YEAR from the dale ol original purchase. Should any trouble develop during this one-year period, return the COMPLETE toot, treighl prepaid, to oneol Maklta's FbcloryorAuthoriiedSetviceCenters.il inspection shows the troubleiscaused bydefec tive workmanship or material. Maklta wilt repair [or. at our option, replace) without charge.
This Warranty does not apply where: * repairs have been made or attempted by others > repairs are required because ot normal wear and Icar * the tool has been abused, misused or improperly mainlained * alterations have been made to the tool
m no event shall M aktta b e liable for any Indirect, inclden tat or consequential dam ages from the sale or use ot th e product. This disclaim er applies both du ring and after th e term o f w arranty.
Maktta disclaims tabPIty tor any Im plied warranties, Including Im plied w arranties of "m erchant ab ility" and " tHness for a specific purpose", after th e one-year term of this warranty.
This warrantygives you specific legal rights,and you may also have other rights which vary (tom stale to state.Some states do notallow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply lo you. Some stales do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
Switch action
To start the tool, move the slide switch to the " O N " position. T o stop, move the slide switch to the " O F F " position.
Slide switch
Operation
'
Hold the tool firm ly. Turn the tool on and w ait until it attains full speed. Then gently place the toot on the workpiece surface. A finishing sander is generally used to re move only a small am ount of material at a time. S in ce the q u ality o f the surface is more im portant than the amount of stock removed, do not bear down on the tool. Keep the base flush w ith the w orkpiece at all times. Excessive pressure m ay damage the paper and shorten tool fife.
Y o u can put a high polish on furniture or other fine surfaces by using a cloth under the tool.
C A U T IO N : Do not block m otor vent with your finger or hand. Never run the tool w ith o ut paper. Y o u may seriously damage the pad.
pr
MAINTENANCE
C A U TIO N : A lw ays be sure that the tool is switched o ff and unplugged before attem pting to perform inspection or maintenance.
The tool w ill stop w hen the carbon brushes wear to a certain length. .When this occurs, both carbon brushes should be replaced.
To m aintain product S A F E T Y and R E L I A B I L I T Y , repairs, carbon brush inspection and replacement, any other maintenance or adjustment should be performed by Makita Authorized or Facto ry Service Centers, always using M akita replacement parts.
5
F H M A M 00434
ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this manual- The use of any other accessories or attachments might present a risk of injury to persons. The accessories or attachments should be used only in the proper and intended manner.
Abrasive papers
Grit Part No.
use
60 742509-3 Coarse
100 742510-8 Medium
150 742511-6 Fine
Sheets per pack
10
Dust bag Part No. 166027-1
* Punch plate Part No. 163247-8
MODEL BO45S0
it e m NO, NO. USED
DESCRIPTION
MACHINE
12 22 31
4
51 61 7 a1 2 10 11 li 1 13 1 14 1 IS 2 16 2
Bush Holpor Carbon Brush Ball Bearing 626LLB ABMATUflE ASSEMBLY (WHh ttem 3. 4. 7 1 6) Housing Set (With Hem 26) FIELD ASSEMBLY Flat Washer 9 Hall Bearing 629LLB Tapping Screw BT 4x16 Name Plalo Fan 63 Dual Seal 10 Ball Bearing 6200LLB
Foot Clamper
item NO. NO. USED
descriptio n
MACHINE
17 4 18 1 19 1 20 1 21 2 zi 1 22 1 24 1 as 1 26 1 2? 1 28 1 29 2
Pan Head Screw M4x12 (With Washer) Rubber Sleeve 48 Flat Washer 6 Countersunk Head Screw M4x12 Lever
Base Dusl Bag Corel Switch Housing Set (With Item 5) Tapping Screw BT 4x40
Tapping Screw BT 4x25 Tapping Screw BT 4x50
I FM M AN 004.35
T f u U C it a
FINISHING SANDER Model B045S Model B 04550Z
i t
7
i fhman
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and lasted before leaving the factory II Is warranted tohe tree ol detects tromworkmanship and materials lor the period ol ONE YEAR trom the dale oforiginal purchase. Should any liouble develop during thisone-yearperiod, return the COMPLETE tool,freightprepaid, loone ol Makha's Factory or Authorized Service Centers. If inspection shows Ihe trouble is caused by detective workmanship or material. Makita will nepair (or. at our option, replace) without charge. '
This Warranty does not apply where: repairs have been made or attempied by others repairs are required because ol normal wear and tear Ihe loot has been abused, misused or improperly maintained alterations have been made lo Ihe tool
In no event shall Makita be liable lor any Indirect, Incidental or consequential damages trom Ihe sale or use of the product. This disclaimer applies both during and alter the term ol warranty.
Makita disclaims liability tor any Implied warranties, including Implied warranties ol "merchan. lability" end "fitness (or a specific purpose", alter the one-year term ot this warranty.
This Warranly gives you specific legal righls. and you mayalso have the other rightswhich vary trom state tostale. Some states donotallowthe exclusionorlimitationolinddentalor consequentialdamages, so Ihe above limitation or exclusion may not apply to you. Some states do not allow limitalion on how long an implied warranly tasls. so the above limitation may not apply lo you.
7haJC Lta Con.poJia.tion o f A oianLcn
. Buford, GA
883509-992
PR IN TED IN USA
1990-4-C
..
ASSEMBLY IN STR U CTIO N S & PARTS LIST
AIRLESS PAINT SPRAYER
MODEL 4Z242A
DAYTON ELECTRIC . T
M A N U F A C T U R I N G- C O . L- - ' __________
C'h I C A G O 60 6 4 8
FORM 5S143S 02433
098U289>2ti
READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE, OR SERVICE YOUR SPEEDAIRE AIRLESS PAINT SPRAYER! RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
Figure 1
V i m I K WKScK FES
" gpoo^
D escription
The Speedaire airless paint sprayer is designed to operate on 115 A.C. electric power. It utilizes a
hydraulic pumping action which builds pressures up to 2500 psi and atomizes the paint to a fine mist. As a result, the large amount of over-spray associated with air spray methods is reduced with the airless sprayer. Sprays latex, enamel, lacquer paints, varnishes & stains.
Motor . . .
Spray rate Tip size .. Weight . . .
S p ecifications -
Totally enclosed fan-cooled 1/3 H P., 115 Volts, 60 Hz. .................. 1/3 gallon per minute . . . .015 x .050 -- 9" spray width .......................................... 44 lbs.
U npacking
After unpacking the unit,' inspect carefully for any
damage that may have
"C=<iiistt.`
` **** `* * - , ' * . t ,
IN117800AV
LIMITED W ARRAN TY
S peedaire airless p a in t sprayer. M od e l 4Z242A. Is w a r ra n te d b y Dayton E le c tric M lg : Co. (Dayton) to the o riginal user a g a in st de le cts In w orkm anship or m aterials under n o rm a l use (re n ta l u se e xcluded), lo r 90 d a ys o tte r date o l purchase. A ny p a rt w hich Is determ ined to be detective In m aterial or w orkm anship and returned to an authorized ser vice location. as Dayton designates, shipping costs prepaid, w ill be re p a ire d or re p la c e d at Dayton's option. For warranty cla im p ro ce d u re s, se e " P rom pt D isp o sitio n " below. This w a rra n ty g iv e s p u rc h a s e rs s p e c ific legal rights, and p u r chasers m ay also h a ve other rig hts w hich vary Irom state to state.
WARRANTY DISCLAIMER. Dayton has made a diligent effort to
illustrate and describe the products in this literature accurately:
however, su ch illustrations a n d descriptions are tor the sole
p u rp o se o l /dentfticafion. and do not express o r im p ly a warranty
that the p roducts are merchantable, or lit lo r a particular pur
pose. or that the pro d u cts w ill necessarily conform to the Illus
trations or descriptions.
Except as pro vid e d below, no warranty or affirmation o l lact. e xp re sse d o r implied, other than as stated In "LIM ITED W AR RANTY" above is m ade or authorized by Dayton, and Dayton s liability In a ll events is lim itBd to the purchase price paid.
Certain a sp e cts o l disclaim ers are not applicable to consumer
p roducts: e.g.. (a) som e states do not allow the exclusion or lim itation o l incidental or consequential damages, so the above lim ita tio n o r exclusion m a y n o t a p p ly to you: (b) also, som e states do not allow lim itations on how long an Im plied warranty lasts, consequently the above limitation m ay not apply to you; a n d (c) b y law. d u ring the p e rio d o l this lim ite d Warranty, any im p lie d warranties o l m erchantability or fitness lor a particular purpose a p p lic a b le to consum er products purchased by con sumers. m ay not b e e xcluded o r otherwise disclaimed.
PRO M PT DISPOSITION. Dayton w illmake a good la th effort lo r p ro m p t correction or other adiustm ent with respect to any prod uct w hich proves to be detective within warranty. For eny p ro d uct b e lie ve d to be detective within warranty, first write or call dealer from whom p ro d u ct was purchased. Dealer wifi give a d d itio n a l d irections. I I unable to resolve satislactorily. write to Dayton at address below, giving dealer's name, address, date a n d num ber o l dealer's invoice, and describing the nature olthe defect. I t p ro d u ct w as dam aged in transit to you. file claim with carrier.
DAYTON ELECTRIC MFQ. CO.. 5959 W. HOWARD ST. CHICAGO. ILLINOIS 60648
I FUM AN nndsti
FORM 5S1435 02433
MODEL 4Z242A
G eneral S a fety Inform ation
1. Never point gun at anyone or any part of your body. High pressure spray can cause injury by penetrating the skin. If penetration occurs, im mediate medical aid must be obtained.
2. This unit is capable of producing 2500 PSI. All components in this system are rated equal to or above this pressure.
CAUTION: Do not substitute parts having working pressure less than 2500 PSl.
3. Inspect hose before using. Check for worn or
damaged areas which could fail during opera tion of the sprayer.
4. Static electricity sparking can be developed by
airless spraying. Make sure the object being sprayed is grounded to prevent static sparks.
The unit is grounded through the three wire,
three prong grounded supply cord. If an exten sion cord is used make sure it has three wires
and is of the following wire size:
25' Cord -- not less than 16 ga. wire
50' Cord -- not less than 14 ga. wire 100' Cord -- not less than 12 ga. wire
5. Electrical damage or personal injury results
from using improperly grounded outlets. Use
only a properly groundeaoutlet that will accept a three pronged plug.
6. Before servicing, cleaning or removing any parts, turn motor switch to off position, relieve
pressure by turning combination valve counter clockwise topositive stop and pulling gun trigger.
7. Always keep trigger lock in locked position when
gun is not in use.
8. During steps 6 & 7 of servicing and mainte nance, ground gun to solvent container to pre
vent static spark.
9. When spraying a flammable paint keep area well ventilated.
10. Follow all electric & safety codes including the National Electric Code (NEC) and the Occupa tional Safety & Health Act (OSHA).
11. Wear eye protection when using sprayer.
12. Motor becomes hot during'operation. Do not touch when moving sprayer.
2. Place rubber leg tipson the open ends of the legs. 3. Slip the flexible tubing over each fitting (targe and
small). Tighten clamp over large tube. SPRAYER WILL NOT PRIME IF CLAMP IS NOT TIGHT! Attach the paint suction head and strainer to the bottom end of the large flex-tube. Figure 3. 4. Connect the adapter and the high pressure air less hose to the side of the lower block. Figure 3. Hose and adapter will leak if not well tightened: NOTE: If additional length of hose is used, it should not be longer than 100 feet total.
5. Place the spray tip and washer inside of the tip guard and align tip in the slot (Figure 4). Screw this assembly onto the end of the gun. Rotate tip guard to desired position for painting. TIGHTEN securely. Attach filter to gun as shown on page 7. Attach hose to filter and tighten securely.
A ssem bly
HOW TO SET UP YOUR NEW PAINT SPRAYER
Read carefully through your owner's manual BE FORE OPERATING your new paint sprayer. It con tains many tips and operating features designed to help you get the most from your sprayer.
ASSEMBLE THE LEGS AS FOLLOWS:
1. Lay pump cm a bench face down with the large white control knob just off the edge of the bench.
. Do not remove paper tube from push valves until . you are ready to operate unit. Ibis tube will help ' prevent damage to the push valves during leg ` assembly. Attach each leg using -two 5/16-16 x
1/4" machine screws and special locking nuts as shown in Figure 2.
6. Lay the pump down with small white oil filter plug on top and motor in horizontalposition. Check the
oil level of the pump. The correct level is about one inch from the top of the pump. DO NOT
OVERFILL! Use 10W-30 motor oil. (Your sprayer should have the proper amount of oil in the pump when it comes from the factory). Replace the oil filler plug. TIGHTEN.
O peration
NOTE: If an extension cord is necessary the follow ing wire size recommendations must be used: '
25' Cord -- Not less than 16 ga. wire
50' Cord -- Not less than 14 ga. wire 100' Cord -- Not less than 12 ga. wire
CAUTION: Improper wire size may cause mal function of the motor.
1. Strain the paint.
f | i .. % ` S
I FHMAW 00430
FORM 5S1435 02433
MODEL 4Z242A
O p era tio n (co n 't.)
IMPORTANT: Do not use lumpy or dirty paint. It will clog the spray tip and the line filter. Follow paint manufacturer's directions and thin if needed, ff dogging occurs, clean or replace the mesh element in the line filter and strain the paint to prevent further clogging.
2. Prime your sprayer. The airless sprayer pump is equipped with two special push buttons. These push buttons manually operate the inlet and the outlet valves. Pressing each one once before start up will serve to mane sure the valves are not stuck closed by paint residue. Turn control knob counterclockwise as far as jt will go. (Figure 5). Start the motor. Paint will travel up the tube and circulate through the unit. If unit does not prime, stop the motor. Paint should rise up the tube afew incnes. Restart the motor. If necessary, stop and start the motor several times. If unit will not prime; see Special Priming Instructions Section, below.
3. To adjust spraying pressure turn the control knob fully clockwise, to increase pressure. (Figure 6). Try a test area at several different pressures to become familiar with AIRLESS spraying.
NOTE: To assure the longest life of your sprayer, use the lowest pressure necessary to paint. This will give less over-spray. (Over pressurizing will also shorten the life of spray tip.) When not actu ally using the sprayer turn control knob fully counterclockwise (to release pressure) and shut the motor off.
TO PRIME-,
TO PRESSURIZE
will not prime, shut off the motor and fullydepress the inlet and the outlet valve buttons once again. Start the unit. If it will not prime go to the next step. 3. Remove large inlet tube and start motor. Test for suction with palm of hand at inlet valve. If no suction is felt, this valve may require cleaning or replacement (Figure 7).
4. If inlet valve and button assembly is removed, diaphragm movement can be checked with unit on and finger touching diaphragm. Should no movement be noticed, the unit must have air bled from the system. Refer to item 6 under Dia phragm Replacement in Maintenance Section. NOTE: When replacing inlet button assembly do not overtighten. It should be hand tightened and then turned approximately 1/2 turn further with a wrench.
HINTS FOR AIRLESS SPRAYING
.
1. The correct distance from the workpiece is 10 to
15 inches. Adjust distance for the best spray pat tern on your particular job.
2. Move the gun parallel to the surface with a smooth constant speed movement of the arm, left to right and right to left. The gun tip must be kept at the same distance from the surface throughout the stroke.
3. Keep the gun perpendicular to the working sur face at all times when painting.
4. The gun should be triggered just after starting the
stroke and the trigger should be released before
4. After the first hour of operation, turn motor off.
stopping the paint stroke.
Tighten the four bolts in the lower block assembly 5. Paint should be slightly overlapped just as the
to a torque of 200-250 in./lbs.
trigger is being released at each end of the
stroke.
SPECIAL PRIMING INSTRUCTIONS
CAUTION: Use care when overlapping to
If the valves in the unit stick and unit does not prime
avoid paint runs at the point of overlap.
following startup procedures, proceed as follows:
6, Paint should overlap all along the previous stroke
1. If the material comes up the suction tube but does
sufficient to make an even joining of the two
. not prime, turn motor off. Allow it to come to a
strokes without causing the paint to run.
; - complete stop/then restart jt.Repeat procedure 7. The standard^spray-tip. supplied with this unit is
vV .
y.^j-OlS"^ 50ffiNo 6j<'&g2).)Dspending on the type of
^/The^main.cause for":th/pnp^aiing' tp prime Is
material obfng spFayeo.-you may have to use
jmproper clean1up. Occasionally a small amount " " other size tips as shown in Table 1, Page 4. For
of paint will remain in the inlet or the outlet valve
flexibility and time-saving the Titan-Tip Adjust
chamber causing the valve(s) to stick. If the unit
able Spray tip (No. 6X095) is recommended.
i f h m a n m u-in
FORM SS1435 02433
MODEL 4Z242A
O p e r a t i o n ( c o n 'L )
SPRAY TIP RECOMMENDATIONS
MODEL
APPROX.
TIP SIZE NO. PATTERN SIZE .
APPLICATION
0 1 T x 5 0 6X900 -
9"
For light bodied materials such as lacquers and stain. Use on small or-limited area work.
.015" x 50 6X902 9" Finer finish and more uniform coverage with latex and oil based paints.
.018"x 65 6X905
13"
Large area work and faster applications of latex and oil
based paints.
-
Titan-Tip* 6X095
Adjustable
Adjustable
For all types of materials and small to large areas of applica tion.
'Recommended Table '1
M aintenance
CAUTION: Before servicing or doing any main tenance, relieve pressure and unplug unit.
IMPORTANT. ONE OF THE LARGEST PROBLEM AREAS WITH PAINT SPRAYING IS THE RESULT OF IMPROPER CLEAN-UP. KEEP YOUR SPRAYER AT ITS BEST BY FOLLOWING THESE SPECIAL CLEANING & MAINTENANCE INSTRUCTIONS.
CAUTION: Any paint equipment should be well flushed with solvent after each use, failure to properly flush your airless sprayer .pump, hose and gun will result in clogged openings and stuck valves.
CLEANING
1. Turn control knob counterclockwise to a positive stop (Figures, Page3).
2. With trigger lock engaged, remove sprayer tip, washer and tip guard from gun and place parts in a container of suitable solvent (Figure 4. Page2).
3. Put flexible tubes in empty container and run unit allowing fluid remaining to be expelled.
4. Turn control clockwise to positive stop (Figure 6, Page 3). Disengage lock and trigger the spray
' gun into the container. This will allow fluid re* maining in hose to be expelled (Figure 8).
5. Turn control knob counterclockwise to a positive stop(Figure5, Page3). Replace empty container with container of suitable solvent and allow unit to circulate solvent.
6. Trigger the gun in container while holding the diffuser assembly submerged in the solvent to avoid splashing.
7. Replace solvent 2 or 3 times until solvent runs clear. Repeat steps 3 and 4 to remove solvent from the system.
8. If spraying a latex paint, clean the sprayer with warm soapy water. Mineral spirits or other lubri cant MUST ALSO be run through sprayer (after cleaning) to lubricate pads ana prevent sticking of moving pad^.
CAUTION: Mineral spirits must not be mixed with latex paint.
9. If unit is to be stored for a period of time, it Is recommended that a light oil be drawn through the complete system.
SUCTION FILTER CLEANING
The suction filter should be cleaned daily with suit
able solvent.
.
If filter is damaged or has large holes, replace.
NOTE: Cleaning filter is very impodant. Clogged filters will reduce sprayer working pressure.
COMBINATION VALVE
._ j a
The combination valve has been preset at the fac
tory for proper operation. Should the valve need
cleaning.-remove set screw on the side of the block
and unscrew valve. Clean pads and reinstall In re
verse sequence. (Figures). -
. -.
If valve does not function properly, return sprayer for
(repair. --:
:r. . _
. . . . . . _______
Figures-
-;
p.... . . r-V \ s a c f - v id i
>.-i - sygi
HP
-~ -4' --
..,, - i. " , ; '(fr
I FU M A N 00441
(. ,1
02433
. M a i n t e n a n c e ( c o n 't.)
SPRAY GUN
Because the gun has few parts, little maintenance is required. However, should the gun have to be dis assembled, the following procedure should be followed:
t WARNING: Never disassemble gun while con I nected to unit. Turn off unit, unplug and relieve
all pressure from system, engage safety lock on gun before removing gun.
1. Remove holeplug and stop nut. See items 10and 27 of Spray Gun Parts List.
2. Remove diffuser assembly, item 4. See Spray Gun Parts List.
DIAPHRAGM REPLACEMENT
Check oil in reservoir regularlyfor discoloration. Dis coloration-indicates that the diaphragm has rup tured. To replace diaphragm, proceed as follows:
3. Remove needle and ball assembly. At this time, the spring and spring retainer will come out. (Figure 12.)
RETAINER
1. Remove pump filler cap, turn unit upside down and drain through the filler hole. Flush and clear
oil reservoir.
2. With unit upside down, remove lower block as sembly. This will expose diaphragm. Remove
. diaphragm assembly. See parts list, item
3. Clean lower block assembly and oil reservoir, fill
piston cavity with 10W-30 motor oil and reas semble in reverse sequence.
4. Retighten lower block assembly to 200-250 in/lb. torque.
5. Turn unit upright and fill with 10W-30 motor oil. Proper oil level is one inch from the top of the pump.
6. Loosen bleeder valve assembly on side of unit no more than 5 fjull turns.
CAUTION: DO NOT TAMPER WITH THE SET SCREW NOR REMOVE ANY OF THE VALVE PARTS. THIS VALVE IS FACTORY SET. (Figure 1 0 .)
Figure 1 2
4. The only part remaining in the gun at this time is the seal. The seal should never be removed un less it is to be replaced with a new one. This can be accomplished by sliding needle assembly into seal and rotating needle around opening in gun while pulling outward.
IN-LINE FILTER
Use Figure 14 for reference:
An in-line filter is installed in the hose at the gun to help prevent clogging at the tip caused by lumpy paint or any foreign particles.
The filter will normally not require any special atten tion as long as proper cleaning procedures for the
eqipment are followed as per instructions set forth in this manual.
If there is a reduction in pressure or material-flow
through the gun, check the filter. Remove the fitter
element (R ef No. 24) and clean with solvent. If con
tamination cannot be cleaned the element must be
replaced. The filter may require frequent cleaning if
the paint being eprayednas a very coarse pigmentor
a large amount of dirt or sand contamination. Oc
casional batches of what is normally satisfactory
7. Run pump for approximately 2 minutes and re paint may contain excessive contamination.
tighten bleeder valve. . -
If there is a reduction.In pressure or material flow
8. After the first hour's operation, It is important that . the four bolts retaining the lower block assembly
through the gun, check the filter. Remove the filter element (R ef No. 24) and clean with solvent. If con-
' are retightened. Figure 11. .
:
lamination cannot be cleaned the element must be
diaphragm has a long service life, but it is sub- ' ' replaced.
-- ^NOTE: When reassembling filter, make sure that
^j;^!S^hefeforeVitis suggestedto HeVeft replacemenfdia-- '^^pen'end of filter cartridge (Ref. No. 24) is Installed
^ ^ ^ h r ^ m :lri4tockj#em;20 bf Patts
.-^towards gun body.
'.
5-
I FHMAN 00442
FORM 5S1435 02433
I Ref. I Wo.
Part No.
1 _2
3 4
5 6 7
8
g
10
11
12 13 14
ST056300AV AL011400BE AL013700AV KE000900AV AL022500AV
AL022400AV ST070215AV ALO13000AV AL019300AV
AL006600AV ST062700AV
AL025300AV AL026901AV ST016000AV
15
16 17 18 19 20 21 22 23 24 25 26 27 .2 8 ^29 30 31 32. 33 34 35 36 37 38 39
AL20T000BG
--
AL013300AV ALO13200AV HF001800AV AL108500AJ AL001200AV HA211800AV STO12800AV 9K537 ST067700AV AL023001AV AL023002AV ALO14000AV AL005100AV AL017200AV AL017500AV ST069400AV ST069600AV ALO17601AV ST093500AV ST070808AV AL028900AV AL029000AV AL028500AV
MODEL 4Z242A
R e p la c e m e n t Parts List For P aint S p ra yer
Description
Ref. Part No. No.
Description
Machine Screw (9 used)
Face Plate
Gasket
Key 3/16 x 1"
Eccentric
Bearing
Retaining Ring
Spring Retainer
Piston
Spring
` O' Ring
Filler Cap
Handle
Hex Hd Mach Screw
(2 used)
Housing Assembly
(Includes #9 & 16)
Bleeder Valve
Bearing
Seal
Hose Adapter
Diaphragm Assembly
Washer
Hose
Machine Screw 5/16-18
Motor
Rubber Foot (4 used)
Left Leg
Right Leg
Lock Nut (4 used)
Strainer
Suction Head
Suction TUbe
Hose Clamp
Hose Fitting
Bypass Tube
Bypass Fitling
Soc Hd Cap Screw (4 used)
Button
Spring
Valve Retainer, Inlet
*
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
--
--
--
--
--
ST056700AV AL029100AV ST070128AV AL020902LD AL007200AV AL021200AV AL021100AV ST070118AV AL020800AV AL115200AJ AL027700AV AL107400AJ AL015600AV AL028702AV AL029200AV AL001400AV AL010700AV AL001900AV AL115400AJ AL015600AV ST070505AV AL012900AV ST070001AV AL029100AV ST056700AV AL028600AV AL029000AV AL028900AV AL117002AJ AL121900AJ AL028701AV 4Z243 4Z429
4Z430
AL026701AV
3R724
"O" Ring
Plunger
` O" Ring Lower Block
Knob
Adjusting Screw
Combination Valve "O" Ring Spring
Needle Assembly Valve Retainer
Valve Assembly Washer Washer
. Outlet Valve Plug Spring '
Spring Retainer
Outlet Ball Outlet Valve Assembly Washer
Set Screw Washer
Spring Pin
Plunger
"O'* Ring Valve Retainer, Outlet Spring
Button Spray Gun (See Figure) Inlet Cartridge Assembly Washer
Cart (Optional)
25' Airless Hose Extension (Optional)
50' Airless Hose Extension (Optional)
Switch for Motor
(not shown) Cooling Fan for Motor
(not shown)
Ref. Part No. No.
1 AL108800AJ 2 6X902 3 " AL009900AV 4 AL114900AJ 5 AL115000AV 6 AL020100AV 7 ALO2O2O0AV
8 AL020300AV 9 AL024002AV
10 ST073706AV 11 AL028000AV 12 AL023801AV 13 AL023101AV 14 AL023700AV
R e p la c e m e n t P arts List For Spray G un
Description
Ref. Part No. No.
Description
Tip Guard
Tip .015 x 50
Washer
Diffuser Assembly
Needle Assembly
Spring
Spring Retainer
Seal
.
Gun Body
Hole Plug
Washer
Trigger Lock.
Lock Sleeve
-
Trigger Guard -
-
15 AL024100AV 16 AL024200AV
17 ST002500AV
18 AL023600AV 19 ST070218AV 20 ST070217AV 21 AL027900AV 22 tAL005500AV 23 fAL005300AV 24 +AL005700AV 25 TAL005400AV 26 fAL005200AV 27 ST073804AV
Trigger Pin
Spring
Retaining Ring (2 used)
"Rigger
Retaininq Rinq
Retaining Ring
Washer
Washer
Filter Body
Filter
Washer
Adapter
Stop Nut
'
6 - . T 4 ...
: . -H-
i FHWiAW <10443
FORM 551435 02433
MODEL 4Z242A
Saure 13 -- Replacement Parts Illustration For Paint Sprayer
1 PH MAN 00444
F-UHM 9 3 1 4 3 9 I
02433
!
PROBLEM SPRAY PATTERN
.
M U U L4Z4ZA
T rouble S h o o tin g C hart POSSIBLE CAUSES REP. NOS. (See Below)
Tails: ?1 .................................................................. i'
Hour glass: | ................................................... ................................................................. 1.2,3. 5,6
Round: | ............................................................
Distortion: f 't
....................................................... ............................................................................ 2 ,5
Too much overspray...............................................
Pump will not prime................................................ ....... ............................. 6, 7, 8,9,10, 11, 12, 13 ,14
Spray gun fails to spray......................................... .........................: . . ................................................ 2,6
Pump does not run when turned "o n " .................. ............................................................ 14, 15 ,1 6 ,1 8
Spraying pressure drops when gun is triggered ................................................................. 4 , 6 , 8 , 1 2
Pump primes, but pressure does not build u p __ ......................................................... 8 , 9 , 1 0 , 1 1 , 1 2
Spray gun will not shut off; leaks point................
Motor runs hot and trips overload switch............. ................................................................... 14,15,16
POSSIBLE CAUSES
CORRECTIVE ACTION
1. Material pressure too low
2 . Spray tip is clogged or worn 3. Spray tip orifice size is too small
4. Spray tip orifice size too large
5 . Material being sprayed is too thick (viscous)
6 . Filter(s) are clogged 7. Not enough material in container
8 . Leak in suction tube connections 9. Air In hydraulic system
10. Intake valve stuck or dirty
11 .Outlet valve stuck or dirty
.
1 2. Combination valve not open or dirty
*
13. Hydraulic fluid level too low
14. Improperly sized extension cord
15. Defective motor or switch
16. Loss of electrical power to unit, line voltage too low .
17. Worn or dirty diffuser assembly or ball in
spray gun
.
18. Unit under pressure
19. Pressure too high
1 . Increase pressure by turning combination valve clockwise.
2. Clean or replace spray tip as required. 3. Replacewith larger orificesize appropriatefor
material being sprayed.
4. Replace with smallerorificesize appropriatefor material being sprayed.
5. Reduce viscosity of material by thinning with appropriate thinner.
6 . Clean or replace fitter(s) as required. '
7. Add material to container. Do not allow material level in containei1to get below suction strainer.
8 . Tighten as necessary.
.
9. Bleed air from system as per instructions in "Maintenance" section.
10. Follow "Special Priming" instructions in "Maintenance" section.
1 1 . Follow "Special Priming" instructions In "Maintenance" section.
1 2 . Turn combination valve counter-clockwise to positive stop. If unit fails to prime, remove
combination valve assembly and check for wear or foreign material that may be effecting performance.
13. Check level. Add a good grade 10W30 oil to housing, but not higher than one Inch from the
top.
14. Check the chart shown in the "Operation" section to properly size the cord.
15. Repair or replace as necessary.
16. Check line fuse, a 15 amp fuse must be used.
17. Trigger gun several times while under pres sure. If gun still leaks remove diffuser assembly
(Fig. 1 5 ) and clean or replace as necessary.
18. Turn combination valve counter-clockwise to
positive stop. .
19. Turn valve counterclockwise to reduce pressure.
FMMAN nn445
o * c H iw u io rL M i r n y i w m c n i n in o r n M lin ^ i AUCA
WARNING
BECAUSE A IRLESS SPRAY UNITS DEVELOP EXTREMELY HI6H PRESSURES, DO NOT USE TIPS LARGER THAN .018".
SEVERE INJUIRY MAY RESULT FROM ANY SKIN PENETRATION._____________
NEVER
Never put your hand or fingers In front of gun. Never point gun at your body - or any one else. Never leave gun unattended without releasing 1
BEFORE turning "ON" pump:
Follow the manufacturer's recommenda-
tlons on maximum pressures and
operating instructions.
ALWAYS
Make sure trigger Ibck Is'properly adjusted.
Lock the gun trigger in "OFF" position
-- and check all connections.
BEFORE removing or adjusting any part of equipment (including
tip):
1. Shut off pump.
2. Turn combination valve counter clock wise to positive stop.
3. Discharge contents of gun to eliminate
ALWAYS*
pressure.
'
4. Lock the gun trigger in "OFF" position
by engaging trigger lock.
*NOTE: Also follow 1,2, 3, and 4 when discontinuing spraying operation.
Follow the manufacturer's recommendations for periodic cleaning and maintenance procedures.
STAY SAFE!
i anvftkinnenetratlonrfknCAUTION: If akin Is tilt by sprayed liquid, paintJ t solYent...:.jcontGtphyalelan cause piennflBeftl|n la iy tU S fi-3
1NQ612--
j*..
.j-l
:~y-vK
I F U M A N OUAfi
JGA Spray Gun
S E R V IC E B U LLET IN
SB-2-251-E
Replaces SB-2-251-0
26
Ref.
No. Part No.
Description
'1 See Chart 2 'A ir Cap/Retaining Ring
2 MBC-368 .
Retaining Ring fo r Ref. No. 3
3 See.Chart 2 - A ir Cap less Retaining Ring
_ 4 See Chart 2
A ir Cap, Adapter/Retaining Ring
5 MB-290
Retaining ,Ring for Ref. No. 7
6 See Chart 2
A ir Cap
*/7
I 33625-122 1 33625-124
Adapter for 31733-490 A ir Cap Adapter for 31736-491 Air Cap
8 See Chart 3
Fluid Tip and Gasket
* 9 SS-7312-K5 Gasket K it for JGA-5401 only
*10 AV-1-K5
Gasket K it for JG A-502, JGA-5401
11
I JGA-1225 JGA-408-2
Baffle for JG A-502, JGA-5401 Baffle for JGA-5023, JGA-5027
*12 23165-1-K5 O Ring for J^\-502 oply .
13 JGA-51-K5
Lock Nut K.;. * . . ..
[ P-JGA-2-2
Nipple for JG A-502
14 P-JGA-55 1P-JGA-73
Nipple for JGA-5023, JGA-5027 Nipple for JGA-5401 IS bo Note Below)
*15 JGA-7-K5
Packing K it for JG A-502,
JGA-5027, JGA-5401
16 MBC-1164-K5 O Ring K it fot JGA-5023
( 34411-122-K3 Packing Gland K it for all except
17 JGA-5023
134423-121
Packing Gland for JGA-5023 only
*18 JGA-35-K5
Trigger Bearing Stud K it
19 JGA-108
Trigger
*20 A-42-K5
Screw K it
21 P-MB-51
Nipple
*22 JGS-72-K10 Gasket K it
23 JGA-17
Bushing
24 See Chart 3
Fluid Needle
*25 MBD-19-K5 Spring K it
26 JGS-16 27 MGB-405-1
Adjusting Screw Fan Adjustment Assembly
*28 SST-8405-K5 Retaining Ring K it
*29 SSG-8020-K5 O Ring Kit
30 JGS-449
A ir Valve Assembly
31 JGA-14-K5
Snap Ring K it
32 JGA-15-K5
Washer K it
*33 JGS-26-K5
U Cup Seal
*34 JGS-431
A ir Valve
*35 MBD-12-K5 Spring K it
36 See Chart 3
Lapped Tip, Needle and Gasket Assembly for JG A-502 only
A ir In let N ip p le
\(4 N P S (M )
36 Includes Ref. Nos. 8, 10 and 24.
FOR PARTS PURCHASE Contact your local distributor. See the "Yellow Pages" of your telephone directory.
*A quantity of necessary parts is included in repair kit KK-4059 for complete gun repair.
Suffixes -K3, -K5, -K10 designate kits of multiple parts. .
EXAMPLE: SS-7312-K5 is a kit of (5) gaskets.
NOTE: Optional nipple for JGA-5401 with built-
in metering valve for adjusting fluid flow.
Order P-JGA-459.
`
I FHMAN 00447
Y
PAGE 2 - SB-2-251-E
MODELS
JGA-502 -- Standard spray gun, has hardened alloy steel fluid tip, stainless steel fluid needle and brass baffle.
JGA-5023 -- For ceramic and latex materials, has carbo loy fluid tip, fluid needle and nylon baffle.
SERVICE NOTES
For complete guide on air spray equipment use, see Data Bulletin SB-2-001.
Strain material thru 60 or 90 mesh screen.
To clean Sun passages, blow back paint to material supply source and flush fluid passage with clean solvent. Wipe gun clean with solvent soaked cloth.
JGA-5027 -- For latex materials, has stainless steel fluid tip, fluid needle and nylon baffle.
JGA-5401 -- Quick-purging spray gun, has restricted fluid passage, stainless steel fluid tip, fluid needle and brass baffle. Most suited for recircula ting systems.
To clean air cap, soak in thinner, brush with a stiff bristle brush. If necessary, use a broom straw or toothpick. Never use a wire or hard instrument; this may scratch or burr holes causing a distorted spray pattern.
After gun has been cleaned and dried, apply a drop of oil at trigger bearing stud, on stem of air valve assembly at washer, and on shank of fluid needle at packing gland.
Chart 1
Chart 2
Chart 3
NOZZLE COMBINATIONS
AIR CAPS
FLUID TIPS AND NEEDLES
JGA-502 JGA-5023 JGA-5027 JGA-5401
Modell
Air Cap Sizes
Order from
Fluid Tip and Neadle Sizes
Order from .
Chart 3
Chert 2 D E E E EX FF FX PI
*
24 p p
P
30 % s s s 43 s s
50 p*
PA
* 67 p
* 69 p
78
p
pp p
264
p
490 p
pp
491 p
704
p
pp
705
p
pp
765
p
pp
770
pp p
777
p
P iM w ,. Faod Combination
S --S u e ilo n Fo ad C o m b in atio n
No. on Cap-N OrderV
Ref. Noi. 1 and (4) Air Cap with Ring
24
30 M8-4039-30
43
58 AV-439-58
67 MB-4039-67
69 MB-4039-69
78 MB-4039-78
264
" 490
(45134-490)
" 491
(45134-491)
704
705
765
770
777
Internal MIX
, -.
-
Ref. Not. 3 and (6) Air Cap le Ring
AV-40-24
31767-043
31767-264 (31733-4SO) (31736-491) AV-1239-704 AV-1239-705 AV-1239-765 AV-1239-770
31767-777 .
If this is No. on Tip Order-- ^
Ref. No. 6 Ref. No. 24 Ref. No. 36 Fluid Tip & Fluid Needle LaPPed Tip& Gasket Assy. No. on Needle Needle Assy.
AV-15-D AV-T5-E AV-15-EX
JGA-502 AV-601-D JGA-402-DEX
AV-601-E JGA-402-E
AV-60J-EX JGA-402-DEX
JGA-440-D JGA-440-E
None
AV-15-FF AV-601-FF JGA-402-FF JGA-440-FF
AV-15-FX AV-15-FZ
AV-601-FX JGA-402-FX JGA-440-FX AV-601-FZ JGA-402-FZ JGA-440-FZ ' JGA- 5023
AV-1415-D tAV-617-D JGA-409-D
None
LU 3
AV-1415-EE tAV-617-EE
None
JGA-5027 AV-1115-E tAV-641-E JGA-402-E AV-1115-FF tAV-641-FF JGA-402-F F
AV-1115-FX tAV-641-FX JGA-402-FX
None None None
JGA-5401 AV-1715-fT AV-489-FF f JGA-402-FF
.
None
t D o n o t use A v -1 gasket w ith nylon baffle.
A C C E S S O R IE S
P-tt-5518 A IR aojustino Valve
42884-214 3/8" DIA. 42884-215 8/8" DIA. CLEANINO BRUSHES
H D-501 HOSE CLEiXNER
3PM
JGA-fl-2 NYLON BAFFLE MAY BE u seo on JGA<602. JGa -6401
EnablPi uaar io eontrol and rtduca air uaafl* th* fun. 1<Ja*l for IGw BrOtur aPraVlnB-
ThtW brulhM art tiilpful In elW nlng IhrM tfa
and f K H i of fun
body.
V9 t f
how el*tnar ud TO claan tha tmlda Of how and matai fai Parafai of
gun.
Us* In pitea of bra baflia. Oo not usa AV-1 lUifcel nvllti Itili nylon baffla.
41677-205 <FX| 41077-206 (FF> 41677-409 fEl RESILENT TIFFED
NEE OLE
JGa -M
LEATH ER PACKINGS
Sullttf for us* with or ganic finishing malarial! and manV wdM atari COnUIntnBslltea,
Usuallyuim wfian abra
siva
*0.
mUatseeria(l2iarJQsApr-a5y2-
padringslnPiacaof jqa*
7 Oteklnf On JQA-02.
JGA-5027 inCJ J$A-
54Q1 funi.
1 /3 0 /7 6
-
THE DeVILBISS COMPANY
TOLEDO, OHIO 43692
Division of Champion Spark Plug Company
L lth o ln U.S.A.
1FH M A N 00448
CORPORATE SAFETY AUDITS
Ho. 1 - 4 /3 0 /8 0
...................
'
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' CYPRUS MINES CORPORATION . CORPORATE SAFETY AUDIT PROGRAM OPERATION________________ Cyprus I n d u s t r ia l M in e r a ls , South P l a i n f i e l d , N. J. PLANT OFFICER__________ John S t i f f ______________.____________________ ;_______ CORPORATE AUDITOR Kev L. P h i l l i p s ________________________________________ DATE OF AUDIT__________ A p ril 30. 1980______________________________________
CYPRUS
I FMMAM (HUSO
.
1. MSHA Training Requirements
a) Is a copy of the training plan available with the training plan approval letter?
Action taken: State to do training. No plan on
property.
..
Yes or No No_____
, b)
Are certificates of training (MSHA Form
5000-23 completed for each worker com- .
pleting new hire, refresher and task
training?
No_____
Action'taken: Recommended calling state to determine
..
actually what can be done. Contacted.
.. c) Is "hazard training" program for visitors ' . and vendors in use? Are records available? '
Action taken: Forms sent from Corporate Safety Office.
No
.
d) Is training up-to-date for all employees? Action taken: To be done at once.
' No
'2. Property Loss Prevention Reports
a) Were there any property loss reports in past 12 months?
Action taken:
No_____
'
b) Was there an annual boiler inspection? (55/56.13-30)
Action taken:
No
.
c) Was there an annual pressure vessel inspection? (55/56.13-15)
Action taken:
No_____
. '?
-1-
i f h m a n nnasi
2. I n s u r a n c e R e p o r t s - C o n t i n u e d
d) Is all fire fighting equipment inspected every 90 days and tested annually?
A c tio n taken : S, Plainsfield Fire Department nearby. Have been in.
Yes or No No
e) Does operation have fire fighting plan with ' evacuation and rescue plans? (55/56.4-23)
Action taken: See above.
No
f) Does' operation hold fire fighting drills every 6 months? (55/56.4-39B)
A c tio n taken : See above.
No
g) Does operation have fire alarm signal and
x procedures instruction record - 1 per year?
, ^^(55/56.4-48) . .
.
A c tio n ta k e n : Not sure i f necessary.
No
3. Accident Records
j a) Make comparison check on insurance reports
and MS HA 7000-1 reports.
'
___ No
Action taken: Have not received 7005-1 reports. Using N.J. Form. Forms to be sent from Corporate Safety O ffice.
b) Are MSHA 7000-1 reports up-to-date?
No
Action taken: See above.
c) Were there any permanent disability cases during past 12 month?
Action taken:
.
No
2- I FHIVIAN 00*52
*. ..
3. Accident Reports - Continued
d) Is there a method of following up on 'dis abling injury cases? (Insurance reports, medical records, etc.)
Action taken: Informally
Yes or No No
e) Is there a need to do an injury analysis? . Action taken: Not at this time.
No
4. MSHA/OSHA Inspections and Citations t '
. a) Total number of inspections in past 12
. months.
b) Total number of citations in past 12 months. . '
c) Compare Corporate summary and review Corporate reporting requirements if .need e d .
' . Action taken: Report up to date.
1 3 Done
5. Environmental Areas a) Are there current MSHA citation extensions for; 1. Dust conditions? 2. Noise conditions? Comments:
b) Has a list of substances that could be considered toxic or dangerous used at .this property been compiled? Action taken: Not necessary at this time.
Yes No
' No____
1
-3-
I FHMAW (HMS3
5. Environmental Areas - Continued c) Are there current Environmental Protection Agency (EPA) olr state citations for:
1. Air pollution? 2. Water pollution?
Comments :
Y e s or No
No No
d) Are there other* employee health related or environmental problems not recognized by a state or federal agency that should be addressed?
Comments :
No
e) Are employee medical records maintained at the property?
If yes, is there evidence of occupationally related patterns of illness or disease?
Comments:
Yes None
f) Are new employees given pre-employment physicals?
Comments:
Sporadic
Yes
g) Are current employees being given annual physicals?
Comments: Review needed.
' Yes
h) Are there indications that certain ill nesses, diseases or conditions are occupationally induced?
Comments:
Nn
-4I FHMAM HM54
k*
Yes or No
5. Environmental Areas - Continued
i) Are there currently any employees diagnosed as having an illness, disease or condition that could be related to employment at this operation?
No
Comments :
j) Are there former employees who have filed a workman's compensation or other claim against the company for a disease, illness or condition that may have developed as a result of employment at this operation?
Comments:
No
k) Are there physical extremes such as heat, cold, dampness, etc. that could result in excessive employee stress?
Comments:
Cold.
Yes
6. Other Reports or Records
a) Pre-shift equipment inspections for past 6 months? (55/56.9-1)
Action taken: past 4 months only.
No
b) Working area inspection reports for past 12 months? (55/56.18-2)
A c tio n ta k e n : To be started immediately.
___ No
c) Continuity and resistance of grounding systems immediately after installation, repair or modification and annually thereafter. Are most recent test records available? (55/56.12-28)
A c tio n ta k e n : Small, hand held equipment to be tested in the future.
Yes
; *
-5-
i fh m am nods;
6. Other Reports or Records - Continued d) Review employee safety meeting minutes.
. Action taken:
'
t
e) Review joint safety committee minutes.
Action taken: Not needed at this time.
Yes or No
Yes .
N/A
f) Review accident investigating committee
. reports.
. Action taken: Not needed at this time.
No
7. Miscellaneous Safety Items
a) Is there a written supervisor's safety program which details management's safety responsibilities?
Action taken: Corporate Staff to complete as time . is available.
b) is the operation receiving the Safety and Health Newsletter?
Action taken:
No Yes
c) Is the operation using a safety rule book?
Action taken:
Yes
d) Does the operation have discipline procedures established for violatons of safety rules?
If yes, how many employees were dis ciplined in the past 12 months?
Action taken:
'
Nr> None
-6i fhm am nnasfi
8. Other Items
a) Personnel problems?
Comments:
Language
'
Yes or No Yes
b) General liability problems? Comments:
None
c) Quality control problems? Comments:
None
9. Attach Current Safety and Health Inspections
a) Dust b) Noise
,
c) Housekeeping and Defects
d) Injury Analysis
e) Others:
stribution:
S. J . Perkins J . W. Paul H. T. Mulryan W. Gaskins P. Bi xby J. Stiff P. K ilija n sk i
-7I FHMAM 00457
/d y / ff/p S 1
CYPRUS MINES CORPORATION
i; F
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w\ ,, DRPORAE SAFETY AUDIT PROGRAM
:.. \y
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ifrtk:fi fA&UT/f&*. ) - $fn 4?il/ja/os,<r '/ 'frs'rr)
;;; :. p j |? QRATE AUDI !P0R _
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CYPR1 n c s
ii s
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I FHMAN fliM58
1. MSMA Training Requirements
a) Is a copy of the training plan ava il.able with the training plan approval letter?
Action taken;
Yes or No
b) Are 'cer tif cates'* of training (MfiiJA Porm
5000-23 completed'for each worker com-
pieting .new hire, refresher and task
training?.
. . .
Action taken:.
. _________
c) Is. "hazard training" program for visitors : and vendors in.use? Are records available?
. Action taken: :
.
d) :Is training .u^'to-dcite for aJ.I employees?
. ' Actign-.'taken.:- '
f
A*
2.;' Property. Loss-Prevention Reports
a)- Were there any. property 'loss roperLs
: .past 1-2. months?' . , '
' . 1
'*
`
.Action -takfen: ' - .
in
1 -:>
b). Was there aiv aiinjial boiler inspection?
(55/56.13-30) .
;
Action taken : . v ' U - t f *
fJo , '
fio
c) Was there an annual* pi:< s a u re vassoi in spection? (55/56.13-1] * *.
Action taken:
/4 * ~
-1-
f h m a w (h u b s
2. Insurance Reports - Continued
d) Is all fire fighting equipment inspected every 90 days and tested annuully?
Action taken
fid,
Yes o r No
e) Does operation'`.have fire fighting plan wi.L-.h evacuation and. .rescue plans? (55/5t>. )
action taken: '.
f t /c . --
VW v r~ d
' '
'^ ^rrf ?.) Does operation" tjplcl fire fighting drills
.'
every 6..months? (55/56.4 -- 3913)
cytin, taken;--' i-
g ) D o es . o p e r a t i o n h a v e f i r e a l a r m s i g i m l md
p ro c e d u re s i n s t r u c t i o n r e c o rd - 1 p e r v ta r'-'
(55/56 -4-48) ' .
`
Action takery:. /* i 1
f
3,- Accidept Records
. , " * .
. t, .
'
a) .Make'comparison'qheck :on insurance repo rey
' apd MSHA 700tf-l reports.
.
IL
Action taken: ; ; ..
7
.
b) ' Are MSHA -7000-1 reports up-to-date?
2' Action taken:' I N.
c) Were there any permanent dir.olJility ca sos during past 12 month?
Action taken:
1
2- -
I FHMAW flfUfin
Accident Reports - Continued
d) ' Is there a method -of 'following up on d i s
abling .injury cases? .(Insurance report;;,
medical record^, etc.) \
.
1'
'.
Action taken:
/a
O- 0<J
Vus oc No
e) ..Is.1 there a need, to-do an injury analysis?
1 ` .'Action'' taken:- ' '
. ' Vu
f -1 ".' '`
'
.
i;' 1:
MSHA/OSHA. Inspection's and Citations
'
' -vV.- ' -!r,v W'i.' ,
.a):-(Total number
inspect ions in past .12
months. -
j: .
' '.'
;; . 4 .-'t v -
.bj '^ptai/ nuinber -of :,`.citaLions in past 12
.month's ' it.j ;f '
'
c)- Compare Corporate summary and review
.- ..'Corporate r e p o s i n g requirements if
rieeded.
. >ji- .
.
'
: f: v. -. .
. Acticn taken: '-v'-
'1` \
Environmental ^rea;^'a) A t e there cyrrejit MSH'A citation extensions
'1. D u s t conditions? --- -
'2.^ .Noise conditions?
Comments: , j.
L
A
2k
b) Has a list.of substances that could bo . considered toxic or dangerous used at
this property'been compiled?
Action taken:
-3-
i fhmaw ntusi
' ' . ,
Environmental Areds - Continued
C) Afe there current Environmental Protection
Agency.;`.(EPA)` oir^tate citations for;
i-`"* :'/ ' * i;' '
, ' . lv ;-Air pollution? .
.
Yes or Ho
/Clo__
*" :
" ''V
.
,j d) '..Ar^.i;:tfiere othef.^employee health related or
` enyitoniliehtai pipbleras not recognised by a
st?te 'br federetivagency that should be
'" . Comments-
`- W
*
--
1i
,i ;| 1,..;v j le) '.Are employee med i c a l records, mainta.i ned at
ths.,ptqperty.'?;-. :
, . '
' * .
,, l.fi.y'e's1, i s th e re .e v id e n c e oil o c c u p a tio n a lly
i. ' ...re jilted. ;patt^tin^ (,of i l l n e s s or d is e a s e ?
Coi.n.jperitS : i . < : '
v*- . v t i f i;' ,V U!i viV ' ; H ' " :-v
'
! ' f"
.
* f ) '1Armine Vi e m p l o y e g i v e n pre-employment
|C :-
' V 's i p d u ( O i , -
1 ; comment^;
j t* ~ y U + c .
Yi
!V v
:'
.
g). -`Ape'.c u r r e n t ' employees being g iv e n annual
. .p h y s ic a ls ? _ `
; v ! / [ ` ` . i '. .d
` Comments:'
:
.
. . .
_ j4 i* r
h) hie there indications that certain ill-
nesseS/ diseases or conditions are 'occupatiqnally.induced?
Comments:
,
9
<
- . .
-4-
.
-
I FHMAM nndR2
5^ ;Environnienta.l' Areas r-Continued
- - i A r e there currently any employees diagnosed "... as: having an illness, disease or condition
-v that^Cou'ld be related to employment at this ' operation? ' :
- .Cqmmen ts:
ife
i'v 'l
). Ar' thepe former/'employees who have filed a. ::ViorKnian?s compjnggtion or other-claim
Yagangt.the comp^p for a disease, illness pr.?cqpditipn thit:'.ihay have developed as a
:a'eswlt1'f employment, at this operation?
^ ^ __.
f h - ' i-j.-t ;
i .1
Ilf k)
Y y v Y - - . ' - Y - i: Are.t'^jiere' physiaj.: extremes
. such
as
heat,
fcolc^'1;dampness,\e fc.c.'th t could .result .in
.excessive employee stress?
.. ^ ____ _____
' jf.'
--i a-t_ a ju-m. f &z.
common ti?
i r-
J'
'
K
:r R e p o r t s or R e co r d s
. ' f r ; ;
.
Pre-^shift eguipjflent'-inspections for past
6 months? (55/S"6; 9 -1 )
. . :
.`
i :j.\ : .
Action taken : ; , '
-M b)'
Wording area inspection reports for past
p,'2;months? (55/ij.(j.18-2)
, i ;\ l . J
y
Action ta Ken":
'
j * c)
:V
.
. Continuity and resistance of grounding systems'immediately after installation,
repair or modification and annually thereafter. Are most recent test records
available? (55/56.12-28)
... A c t i o n taken:
. y * i/ 4a
i fhmaw nndfii
6 Other Reports o r .Records - C o n t i n u e d
d) . Review, employee safety Action taken:'
Yes or No
' e.) Reyiew joint Safety committee minutes
. Action taken:1 , V>'
^`
\jJ
f j ' Review accident V'-investigating committee
;T V 'reports,
. .4
M^7
; . ::u. .
! \{
. -' - . . t !. 'n' ' * ... Action .taken :,*
\ , .; 1 !. t 7*>Vi'j M' iscella1n. eous
Safety;- I'j;,t*em' a
.;!$*:a)' Iis here a written 1supervisor 's safety
'' program which Retails management's
' . .!f ' safety responsibilities?
/^c,~
0\
fiction taken:
. ;M,.b)
'r' l i . '
Hfl.M k ' .liV;;J'
t*
Is the peratioji .receiving
aanndd HHep aa ll tt -hh Nee wss llep th tt -eprr ?? /ft'-1.' ':
Action :takep: . ' J1
the
'
Safety
ifei'p) Ip the operation using a safety rule
; booh? . ! "
;:
.
. //
/u n ta te / A
"v Action taken ; *,,
*
K t,
A
d) Does the operation have discipline
' procedures established for violatone
of safety rules?
.
+, If yes, how many employees were dis
. ciplined in the,past 12 months?
Action taken:
.
/
-6-
I FMMAM nndfid
a ( Other Items .
ft '
V . a) Personnel, problems?
Comments ::'".i; " .
* ---
b) General, liability problems?
!'V-..' ;..-Comments: .
:; .
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.
.
' ' . : .
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.
. '
":?) Qu^Jjty- control, problems'
i
C om m ents;
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-7-
I FHMAN 00465
>:/
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S i^ ^ ^ ^ d m in iltf tiV Manual
3 CFR Part 48 - Training and
Retraining of Miners
.
. .\ " V T :. ^ ' ^ _. .t
... * .- .... :
_
/ . : ^:$Vl5partmnt of Labor >.r.:Mi he Safety and. Health Administration . . : _ .
-,
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^ ;\Ju|y 1,1985' v ".;
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The policy contained in this manual
supersedes all previous policies under 30 CPR Part 48.
August 26, 1985
SUBCHAPTER H-EDUCATION AND TRAINING
PAST 48-TRAINING AND
RETRAINING OF MINERS Subpart A-Training and Retraining of
Underground Miners
SECTION
48.1 Scope.
48.2 Definitions.
'
48.3 Training plans; time of submission; where filed; information
required; time for approval; method for disapproval;
commencement of training; approval of instructors.
48.4 Cooperative training program. 48.5 Training of new miners; minimum courses of instruction; hours
of instruction. 48.6 Training of newly employed experienced miners; minimum courses
of instruction.
'
48.7 Training of miners assigned to a task.in which they have had
no previous experience; minimum courses of instruction.
48.8 Annual refresher training of miners; minimum courses of
instruction; hours of instruction.
48.9 Records of training.
48.10 Compensation for training.
48.11 Hazard training.
48.12 Appeals procedures.
PAGE 1 2
10
14 15
18
20
. 22
26 28 29 31
I FH M AN 0M6R
Section 48.1 Seppe.
REGULATION
Hie provisions of this'Subpart A set forth the mandatory requirements for submitting and obtaining approval of programs for training and retraining miners working in underground mines. Requirements regarding compensation for training and retraining are also included. The requirements for training and retraining miners working at surface mines and surface areas of underground mines are set forth in Subpart B of this part.
General
Policy
Section 115 of the Federal Mine Safety and Health Act of 1977 (Mine Act) and 30 CFR Part 48 require operators to submit and obtain approval of training plans under which miners are provided training. The training required by these plans must be provided to miners before they begin work at a mine, or before they receive .new work tasks'or assignments. Accordingly, when a miner is hired, transferred to a new work location, or is recalled frem a panel under a collective bargaining agreement, the miner must be given the minimum training specified by part 48.
Prohibited Practices
.
The statutory requirement that operators train miners before they begin work is not to be frustrated by employment practices that shift the operator's compliance responsibility for miner training to the miner. Therefore, operators may not make hiring, recall, transfer, or other employment decisions on the basis of the amount of training a miner has received or needs in order for the qperator to achieve compliance. Miners who would otherwise be hired, recalled, or transferred cannot be bypassed merely because they need training under Part 48.
It is not inconsistent with Part 48 if a miner voluntarily acquires training prior to application for employment. Similarly, State required and conducted miner training can satisfy the requirements of Part 48.
Compliance Responsibility
Each operator is responsible for compliance with all applicable provisions
of part 48. Therefore, operators should be prepared to provide all necessary
miner training. This compliance responsibility is not limited by training
plans that do not provide for certain training, such as that required for a
new miner.
.
Industries Affected by Congressional Resolution
A continuing resolution of the United States Congress currently prohibits MSHA fran expending funds to administer or enforce part 48 for the following industries: surface stone, surface clay, sand and gravel, surface limestone, colloidial phosphate, and shell dredging. Each of these industries, however, continues to be responsible for compliance with Part 48. The resolution does not affect training required by other applicable standards or regulations.
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I FHMAM niMfifl
Section 48.2 Definitions.
Section 48.2 (a)(1) "Miner"
REGULATION
For the purpose of this Subpart A -
"Miner" means, for purposes of Sections 48.3 through 48.10 of this Subpart A, any person working in an underground mine and who is engaged in the extraction and production process, or who is regularly exposed to mine hazards, or who is a maintenance or service worker employed by the operator or a maintenance or service worker contracted by the operator to work at the mine for frequent or extended periods. This definition shall include the operator if the operator works underground on a continuing, even if irregular, basis. Short term, specialized contract workers, such as drillers and blasters, who are engaged in the- extraction and production process and who have received training under Section 48.6 (Training of newly-employed experienced miners) of this Subpart A may, in lieu of subsequent training under that section for each new employment, receive training under Section 48.11 (Hazard training) of this Subpart A. This definition does not include:
(i) Workers under Subpart C of this part 48, including shaft and slope workers, workers engaged in construction activities ancillary to shaft and slope sinking, and workers engaged in the construction of major additions to an existing mine which requires the mine to cease operations;
(ii) Supervisory personnel subject to MSHA approved State certification requirements; and,
(iii) Any person covered under paragraph (a)(2) of this section.
General
POLICY
A miner as defined by Section 48.2 (a)(1) must receive the applicable training specified by Sections 48.5 through 48.8. The term "miner" includes all individuals who are engaged in activities that expose them to mining hazards on a "regular" or "frequent" basis. Regular exposure is a recognizable pattern of exposure on a recurring basis. Exposure to hazards for more than five consecutive working days is frequent exposure.
Supervisors
.
Mining supervisors who are certified in accordance with MSHA-approved state certification requirements are not required to be trained under Part 48 to the extent that they perform supervisory work. Hcwever, if non-supervisory work is performed, the appropriate training must have been completed. For example, if a supervisor operates mining equipment, or performs extraction, production, and maintenance work, that supervisor is a "miner" when performing this work and must have been given task training under Section 48.7. Performance of incidental tasks related to mining, such as assisting experienced miners, does not require that a supervisor be given Part 48 training.
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f h m a w ntU7n
Persons Performing Construction, Maintenance, or Repair Work
Construction work includes the building, rebuilding, alteration, or demolition,of any facility, or addition to an existing facility. Installing or rebuilding of a conveyor system would normally be considered construction. Maintenance or repair work includes routine upkeep of operable equipment or facilities, and the fixing or equipment of facilities. Replacement of a conveyor belt would normally be considered maintenance or repair.
The training required for persons performing construction, or maintenance or repair work often depends upon: 1) whether or not a mine is operational; 2) whether the work is performed on a regular basis; and 3) whether the exposure to mining hazards is frequent. Generally, a mine is operational if it is producing material or if a regular maintenance shift is ongoing; it is not operational if it is not producing material due to m i n e r s ' vacations, strikes, or other shutdown periods. Work performed on a frequent basis is work performed for more than five consecutive working days. Regular exposure to mine hazards is exposure that follows a recognizable pattern on a recurring basis.
The following guidelines should be used to apply the above factors:
(1) If workers are performing shaft and slope construction work, whether or not the mine is operational - No training is required.
(2) If the mine is not operational and workers are performing construction work - No training is required.
(3) If the workers are performing maintenance or repair work on an infrequent or irregular basis, and they are independent contractors or their employees, Hazard training under 48.11 is required. However, if such workers are employees of the operator - Comprehensive training under Subpart A is required.
(4) If workers are performing maintenance or repair work on a frequent or regular basis, whether or not the mine is operational - Comprehensive training under Subpart a is required.
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I FMMAM 00471
Section 48.2 (a)(2) "Miner"
Regulation
For purposes of this Subpart A -
Miner means, for purposes of Section 48.11 (Hazard training) of this Subpart A, any person working, in an underground mine and excluding persons covered under paragraph (a)(1) of this Section and Subpart C of this part and supervisory personnel subject to MSHA approved State certification, requirements. This dfinition includes any delivery, office, or scientific worker or occasional, short term maintenance or service worker contracted by the operator,'and any student engaged in academic projects involving his or her,extended presence at the mine. '
POLICY
For purposes of hazard training (Section 48.11) a "miner" is a person who is exposed to mine hazards for a short time (five or less consecutive working days) and who will not be exposed to these hazards on a regular basis. Regular exposure is a recognizable pattern of exposure on a recurring basis.
Miners included within this definition must be accompanied by an experienced miner at all times while underground. The required training should be conmensrate with the expected exposure to hazards.
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I FHMAW WU72
Section 48.2 (b) "Experienced Miner"
PECULATION
For purposes of this Subpart A -
"Experienced miner" means a person who is employed as an underground
miner, as defined in paragraph (a)(1) of this section, on the effective date
of these rules; or a person who has received training acceptable to MSHA from
an appropriate State agency within the preceding 12 months; or a person who
has had at least 12 months experience working in an underground mine during
the preceding 3 years? or a person who has received the training for a new
miner within the preceding 12 months as prescribed in Section 48.5 (Training .
of hew miners) of this Subpart A. '
.
POLICY
Under Section 48.2(b) an "experienced miner" is an underground miner who:
(1) Was employed as an underground miner on October 13, 1978; or
(2) Received State training acceptable to MSHA within the 12 months imnediately preceding employment; or
(3) Had at least 12 months underground work experience in the 3 years imnediately preceding employment? or
(4) Received MSHA approved new miner training within the 12 months
immediately preceding employment.
..
Miners included within any of the above categories need not be provided new miner training (Section 48.5). Newly employed experienced miner (Section 48.6), annual refresher (Section 48.8), and when appropriate, task training (Section 48.7) are required.
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I FHMAN MM73
Section 48.2 (c) "New Miner" REGULATION
. For purposes of this Subpart A "New miner" means a miner who is not an experienced miner.
POLICY An experienced surface miner who begins work in an underground mine is for training purposes a new miner# and must be provided new miner training under Section 48.5. Credit is allowed for applicable surface training {Subpart B).
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1 FHMAN HU74
Section 48.2(d) "Normal working hours"
REGULATION
For purposes of this Subpart A -
"Normal working hours" means a period of time during which a miner is otherwise scheduled to work. This definition does not preclude scheduling training classes on the sixth -or seventh working day if such a work schedule has been established for a sufficient period of time to be accepted as the operator's caution practice. Miners shall be paid.at a rate of pay which shall correspond to the rate of pay they would have received had they, been performing their normal work tasks.
POLICY
Training may only be conducted during "normal working hours." "Normal working hours" are determined on a case-by-case basis. Factors such as past practices and patterns of scheduling work should be considered.
Miners attending a Part 48 training session during "normal working hours" must be paid at the rate they would receive if they were working at the time. A reasonable rest period between training sessions and working shifts should be provided.
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I FHMAW 00475
L- as -__
Section 48.2(e)
Operator"
REGULATION For purposes of the Subpart A -
"Operator" means any owner, lessee, or other person who operates, controls or supervises an underground mine; or any independent contractor identified as an operator performing services or construction at such mine.
POLICY
Independent contractors are responsible for the Part 48
training of their employees (see Federal Register Tuesday, July
1, 1980 Procedures ,and Requirements for Identification of
Independent Contractors 30 CFR Part 45, Supplementary
Information; IV Enforcement Guidelines). A contractor may have
its own training plan or may utilize the mine operator's plan.
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S e c t i o n 4 8 . 2 (f) " T a s k " REGULATION
For purposes of the Subpart A
"Task" means a work assignment that includes duties of a job that occur on a regular basis and which requires physical abilities and job knowledge.
POLICY An example of a task for an individual with the job title of roof or rock bolter is torquing bolts.
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1 FHMAW (HU77
Section 48.3 Training j>lans; time of submission; where filed? information required;, time for approval; method for disapproval; cornnencement of training; approval of instructors. .
REGULATION
(a) Each operator of an underground mine shall have an MSHA approved plan containing programs for training new miners, training newly-employed experienced miners, training miners for new tasks, annual refresher training,
and hazard training for miners as follows:
(1) In the case of an underground mine which is operating on the effective date of this Subpart A, the operator of the mine shall submit such plan for approval within 90 days after the effective date of this Subpart A.
(2) Within 60 days after the qperator submits the plan for approval, unless extended by MSHA, the operator shall have an approved plan for the mine.
(3) In the case of a new underground mine which is to be opjened or a mine which is to be reopened or reactivated after the effective date of this Subpart A, the operator shall have an approved plan prior to opening the new mine, or reopening or reactivating the mine.
(b) The training plan shall be filed with the District Manager for the area in which the mine is located.
(c) Each operator shall submit to the District Manager the following information:
(1) The company name, mine name, and MSHA identification number of the mine.
(2) Hie name and piosition of the person designated by the operator who is responsible for health and safety training at the mine. This person may be the operator.
(3) A list of MSHA approved instructors with whom the operator proposes to make arrangements to teach the courses, and the courses each instructor is qualified to teach.
(4) The location where training will be given for each course.
(5) A description of the teaching methods and the course materials which are to be used in training.
(6) Hie approximate number of miners employed at the mine and the maximum number who will attend each session of training.
(7) The predicted time or pieriods of time when regularly scheduled refresher training will be given. This schedule shall include the titles of courses to be taught, the total number of instruction hours for each oourse, and the predicted time and length of each session of training.
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I FHMAW MM7R
. (8) For the purposes of Section 48.7 (New task training of miners) of this Subpart A, the operator shall submit:
(i) A complete list of task assignments to correspond with the definition of "task" in Section 48.2 (f) of this Subpart A.
<ii) The titles of personnel conducting the training for this section.
<iii) The outline of training procedures used in training miners in those work assignments listed according to paragraph (c ) (8) <i) of this section.
(iv)
The .evaluation procedures used to determine the effectiveness of .
training under Section 48.7 of this Subpart A.
(d) The operator shall furnish to the representative of the miners a copy of the training plan 2 weeks prior to its submission to the District Manager. Where a miners' representative is not designated, a copy of the plan shall be posted on the min bulletin board 2 weeks prior to its submission to the . District Manager. Written canments received by the operator fron miners or their representatives shall be submitted to the District Manager. Miners or their representatives may submit written comments directly to the District Manager.
(e) All training required by the training plan submitted to and approved by the District Manager as required by this Subpart A shall be subject to evaluation by the District Manager to determine the effectiveness of the training programs. If it is deemed necessary, the District Manager may. require changes in, or additions to, programs. Upon request from the District Manager the operator shall make available for evaluation the instructional materials, handouts, visual aids and other teaching accessories used or to be used in the training programs. Upon request frcm the District Manager the operator shall provide information concerning schedules of upcoming training.
(f) The operator shall make a copy of the MSHA approved training plan
available at the mine site for MSHA inspection and for examination by the
miners and their representatives.
.
(g) Except as provided in Section 48.7 (New task training of miners) and Section 48.11 (Hazard training) of this Subpart A, all courses shall be conducted by MSHA approved instructors.
(h) Instructors shall be approved by the District Manager in one or more of the following ways:
(1) instructors shall take an instructor's.training course conducted by the District Manager or given by persons designated by the District Manager to give such instruction; and instructors shall have satisfactorily completed a . progran of instruction approved by the Office of Educational Policy and Development, MSHA, in the subject matter to be taught.
(2) instructors may be designated by MSHA as approved instructors to teach specific courses based cm written evidence of the instructors' qualifications and teaching experience.
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I FHMAN 00479
(3) At the discretion of the District Manager, instructors may be designated by MSHA as approved instructors to teach specific courses based on the performance of the instructors while teaching classes monitored by MSHA. Operators shall indicate in the training plans submitted for approval whether they want to have instructors approved based on monitored performance. The District Manager shall consider such factors as the size of the mine, the number of employees, the mine safety record and remoteness from a training facility when determining whether instructor approval based on monitored performance is appropriate.
'
(4) On the effective date of this Subpart A, cooperative instructors who have been designated by MSHA to teach MSHA approved courses and who have taught such courses within the 24 months prior to the effective date of this Subpart shall be considered approved instructors for such courses.
(i) Instructors may have their approval revoked by MSHA for good cause
which may include not teaching a course at least once every 24 months. Before
any revocation is effective, the District Manager must send written reasons
for revocation to the instructor and the instructor shall be given an
opportunity to demonstrate or achieve compliance before the District Manager
on the matter. A decision by the District Manager to revoke an instructor's
approval may be appealed by the instructor to the Administrator for Coal Mine
Safety and Health or Administrator for Metal and Nonmetal Safety and Health,
as appropriate, MSHA, 4015 Wilson Boulevard, Arlington, Va 22203. Such an
appeal shall be submitted to the Administrator within 5 days of notification
of the District Manager's decision. Upon revocation of an instructor's
approval, the District Manager shall inmediately notify operators who use the
instructor for training.
`
(j) The District Manager for the area in which the mine is located shall notify the operator and the miners' representative, in writing, within 60 days from the date on which the training plan is filed, of the approval or status of the approval of the training programs.
(1) If revisions are required for approval, or to retain approval thereafter, the revisions required shall be specified to the operator and the miners' representative and the operator and miners' representative shall be ' afforded an opportunity to discuss the revisions with the District Manager, or to propose alternate revisions or changes. The District Manager, in consultation with the operator and the representative of the miners, shall fix a time within which the discussion will be held, or alternate revisions or changes submitted, before final approval is made.
1
(2) The District Manager may approve separate programs of the training plan and withhold approval of other programs, pending discussion of revisions or submission of alternate revisions or changes.
(k) Except'as provided under Section 48.8 (c) (Annual refresher training of miners) of this Subpart A, the operator shall commence training of miners within 60 days after approval of the training plan, or approved programs of the training plan.
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I FHMAW (H U M
(l) The operator shall notify the District Manager of the
area in which the mine is located, and the miners' representative
of any changes or modifications the operator proposes to make in
the approved training plan. The operator shall obtain the
approval of the District Manager for such changes or
.
modifications.
(m) in the event the District Manager disapproves a
.
training plan or a proposed modification of a training plan or
requires changes in a training plan or modification, the District
Manager shall notify the operator and the miners' representative
in writing of:
(1) The specific changes or items of deficiency.
(2) The action necessary to effect the changes or bring the disapproved training plan or modification into compliance.
(3) The deadline for completion of remedial action to effect compliance, which shall serve to suspend punitive action . under the provisions of Sections 104 and 110 of the Act and other related regulations until that established deadline date, except that no such suspension shall take place in imminent danger situations.
(n) The operator shall post on the mine bulletin board, and provide to the miners' representative, a copy of all MSHA revisions and decisions which concern the training plan at the mine and which are issued by the District Manager.
POLICY
Sections 48.3 (a)(1), 48.3 (a)(2), and 48.3 (k) are no longer applicable. These sections were intended to allow. operators time for initial implementation of Part 48. Each operator now has ample time to prepare a training plan prior to opening a new mine or reopening a closed mine, and is therefore expected to provide training prior to assigning work duties.
.
Each operator must submit the information required by
48.3(c), and ma use any format that is logical and reasonable.
Operators must indicate a predicted time that training will
occur, such as the first week of each quarter. Specific days and
times can be obtained as needed upon request.
.
Instructors for Task Training
.
Under Section 48.3 (g) task training required by Section 48.7 may be given by a qualified trainer, experienced supervisor, or by persons experienced in the particular task. Section 48.3 (c)(8)(ii) requires listing in the training plan only the job titles of the persons conducting the task training, and not their names.
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I FHMAN 00181
Section 48.4 Cooperative training program
REGULATION
.(a) An operator of a mine may conduct his cwn training programs, or may
participate in training programs conducted by MSHA, or may participate in MSHA
approved training programs conducted by State or other Federal agencies, or .
associations of mine operators, miners' representatives, other mine operators,
private associations, or educational'institutions.
(b) Each program and course of instruction shall be given by instructors who have been approved by MSHA to instruct in the courses which are given, and such courses and the training programs shall be adapted to the mining operations and practices existing at the mine and shall be approved by the District Manager for the area in which the mine is located.
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I FHMAM 00482
Section 48.5 Training of new miners; minimum courses of instruction; hours of instruction.
REGULATION
(a) Each new miner shall receive no less than 40 hours of training as prescribed in this section before such miner is assigned to work duties. Such training shall be conducted in conditions which as closely as practicable .duplicate actual underground conditions, and approximately 8 hours of training shall be given at the mine site.
(b) The training program for new miners shall include the following courses;
(1) Instruction in the statutory rights of miners and their representatives under the Act; authority and responsibility of supervisors. The course shall include instruction in the statutory rights of miners and their representatives under the Act, including a discussion of Section 2 of the Act; a review and description of the line of authority of supervisors and miners' representatives and the responsibilities of such supervisors and miners' representatives; and an introduction to the operator's rules and the procedures for reporting hazards.
(2) Self rescue and respiratory devices. The course shall include
instruction and demonstration in the use, care, and maintenance of self-rescue
and respiratory devices used at the mine. Such course shall be given before
the new miner goes underground.
(3) Entering and leaving the mine; transportation; comnunications. The course shall include instruction can the procedures in effect for entering and leaving the mine; the check-in and check out system in effect at the mine; the procedures for riding on and in mine conveyances; the controls in effect for the transportation of miners and materials; and the use of the mine communication systems, warning signals, and directional signs.
(4) Introduction to the work environment. The course shall include a visit and tour of the mine, or portions of the mine which are representative of the entire mine. A method of mining utilized at the mine shall be observed and explained.
(5) Mine map; escapeways; emergency evacuation; barricading. The course shall include a review of the mine map; the escapeway system; the escape, firefighting, and emergency evacuation plans in effect at the mine; and the location of abandoned areas. Also included shall be an introduction to the methods of barricading and the locations of the barricading materials, where applicable. The program of instruction for escapeways and emergency evacuation plans approved by the District Manager shall be used for this course.
(6) Roof or ground control and ventilation plans. The course shall include an introduction to and instruction on the roof or ground control plan in effect at the mine and procedures for roof and rib or ground control; and an introduction to and instruction in the ventilation plan in effect at the mine and the procedures for maintaining and controlling ventilation.
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I FHMAW (HMR3
(7) Health. The course shall include instruction on the purpose of taking dust, noise, and other health measurements, and any health control plan in effect at the mine shall be explained. The health provisions of the Act and warning labels shall also be explained.
(8) Cleanup; rock dusting. The course shall include instruction on the purpose of rock dusting and the cleanup and rock dusting program in effect at the mine, where applicable.
(9) Hazard recognition. The course shall include the recognition and avoidance of hazards present in the mine, particularly any hazards related to explosives where explosives are used or stored at the mine.
(10) Electrical hazards. The course shall include recognition and avoidance of electrical hazards.
(11) First aid. The course shall include instruction in first aid methods acceptable to MSHA.
(12) Mine gases. The course shall include.instruction in the detection and avoidance of hazards associated with mine gases.
(13) Health and safety aspects of the tasks to which the new miner will be assigned? The course shall include instruction in the health and safety aspects of the tasks to be assigned, the Safe work procedures of such tasks, and mandatory health and safety standards pertinent to such tasks.
(14) Such other courses as may be required by the District Manager based
on circumstances and conditions at the mine.
(c) Methods, including oral, written, or practical demonstration, to determine successful completion of the training shall be included in the training plan. The methods for determining such coupletion shall be administered to the miner before he is assigned work duties. .
(d) Upon proof by an operator that a newly employed miner has received the courses and hours of instruction set forth in paragraphs (a) and (b) of this section within 12 months preceding initial employment at a mine, such miner need rot repeat the training, but the operator shall give and the miner shall receive and complete the instruction and program of training set forth in paragraph (b) of Section 48.6 (Training of newly enployed experienced miners), and Section 48.7 (New task training of miners), if applicable, before commencing work.
POLICY
An experienced surface miner who begins work in an underground mine is for
training purposes a new miner, and must be provided new miner training under
Section 48.5. Credit is allowed for applicable surface training
(Subpart B).
.
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FHMAW (UMR4
Job Site Training
Health and safety training may be conducted at the job site and may involve performance of actual job tasks. Job site training must be completed under close and continuous supervision of an approved instructor with training, not production, as the primary goal. The training is acceptable if the following conditions are met:
1. Instructors must follow an o u t l i n e ,in which each step of the job is broken down into instructional units. The students must demonstrate safe performance of each job step. Several units may be combined in the same instructional period.
2. All health and safety standards must be observed.
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I FHMAW n o ifts
Se c t i o n 48.6 T r a in in g o f n ew ly em p lo y ed e x p e r ie n c e d m in e r s ; minimum c o u r s e s
o f in stru ctio n .
:
~ "'
REGULATION
(a) A newly employed experienced miner shall receive and complete
training in the program of instruction prescribed in this section before such
miner is assigned to work duties.
(b) The training program for newly employed experienced miners shall include the following:
(1) Introduction to work environment. The oourse shall include a visit and tour of the mine. The methods of mining utilized at the mine shall be observed and explained-
(2) Mandatory health and safety standards. The course shall include the mandatory health and safety standards pertinent to the tasks to be assigned.
(3) Authority and responsibility of supervisors and miners1 repre sentatives. The course shall include a review and description of the line ofauthority of supervisors and miners' representatives and the responsibilities of such supervisors and miners' representatives; and an introduction to the operator's rules and procedures for reporting hazards.
(4) Entering and leaving the mine; transportation; communications. The course shall include instruction in the procedures in effect for entering and leaving the mine; the check-in and check-out system in effect at the mine; the procedures for riding on and in mine conveyances; the controls in effect for the transportation of miners and materials; and the use of the mine communication systems, warning signals, and directional signs.
(5) Mine map; escapeways; emergency evacuation; barricading. The course shall include a review of the mine map; the escapeway system; the escape, firefighting, and emergency evacuation plans in effect at the mine; the location of abandoned areas; and where applicable, methods of barricading and the locations of barricading materials. The program of instruction for escapeways and emergency evacuation plans approved by the District Manager shall be used for this oourse.
(6) Roof or ground control and ventilation plans. The course shall include an introduction to and instruction on the roof or ground control plan ` in effect at the mine and procedures for roof and rib or ground control; and an introduction to and instruction on the ventilation plan in effect at the mine and the procedures for maintaining and controlling ventilation.
(7) Hazard recognition. The oourse shall include the recognition and avoidance of hazards present in the mine, particularly any hazards related to explosives where explosives ai;e used or stored at the mine.
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F H M A N 00486
(8) Such other courses as may be required by the District Manager based on circumstances and conditions at the mine.
POLICY
Health and safety training may be conducted at the job site and may involve performance of actual job tasks. Guidelines for job site training are set out in Section 48.5 Policy.
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F H M A N (0487
Section 48.7 Training of miners assigned to a task in which they have had no
previous experience; minimum courses of instruction.
,
REGULATION
(a) Miners assigned to new work tasks as mobile equipment operators, drilling machine operators, haulage and conveyor systems operators, roof and ground control machine operators, and those in blasting operations shall not perform new work tasks in these categories until training prescribed in/this paragraph and paragraph (b) of this section has been completed. This training shall not be required for miners who have been trained and who have demon strated safe operating procedures for such new work tasks within 12 months preceding assignment. This training shall also not be required for miners who have performed the new work tasks and who have demonstrated safe operating procedures for such new work tasks within 12 months preceding assignment. The training program shall include the following:
(1) Health and safety aspects and safe operating procedures for work tasks, equipment, and machinery. The training shall include instruction in the health and safety aspects and the safe operating procedures related *to the assigned tasks, and shall be given in an on-the-job environment; and
(2) (i) Supervised practice during nonproduction. The training shall include supervised practice in the assigned tasks, and the performance of work duties at times or places where production is not the primary objec tive; or
(ii)
Supervised operation during production. The training
shall include, while under direct and immediate supervision and production is
in progress, operation of the machine or equipment and the performance of vrork
duties.
.
(3) New or modified machines and equipment. Equipment and machine operators shall be instructed in safe operating procedures applicable to new or modified machines or equipment to be installed or put into operation in the mine, which require new or different operating procedures.
(4) Such other courses as may be required by the District Manager based on circumstances and conditions at the mine.
(b) Miners under paragraph (a) of this section shall not operate
the equipment or machine or engage in blasting operations without direction
and immediate supervision until such miners have demonstrated safe operating
procedures for the equipment or machine or blasting operation to the operator
or the operator's agent.
,
(cj Miners assigned a new task.not covered in paragraph (a) of this
section shall be instructed in the safety and health aspects and safe work
procedures of the task, prior to performing such task.
.
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I F H M A N Mldftft
(d) Any person who controls or directs haulage operations at a mine
shall receive and complete training courses in safe haulage procedures related
to the haulage system, ventilation system, firefighting procedures, and
emergency evacuation procedures in effect at the mine before assignment to
such duties.
.
(ej All.training and supervised practice and operation required by this section shall be given by'a qualified trainer, or a supervisor experienced in the assigned tasks, or other person experienced in the assigned tasks.
1
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I FHMAN 00d89
fiction 48.8 Annual refresher training of miners? minimum courses of
instruction; hours of instruction.
'
REGULATION
(a) Each miner shall receive a minimum of 8 hours of annual refresher training as prescribed in this section.
(b) The annual refresher training program for all miners shall include the following courses of instruction:
(1) Mandatory health and safety standards. The course shall include mandatory health and safety standard requirements which are related to the miner's tasks.
(2) Transportation controls and communication systems. The couifee shall include instruction on the procedures for riding on and in mine conveyances; the controls in effect for the transportation of miners and materials; and the use of the mine cormiunication systems, warning signals, and directional signs.
(3) Barricading. .The course shall include a review of the methods of barricading and locations of barricading materials, where applicable.
(4) Roof or ground control and ventilation plans. The course shall include a review of roof or ground control plans in effect at the mine and the procedures.for maintaining and controlling ventilation.
(5) First aid. The course shall include a review of first aid methods acceptable to MSHA.
(6) Electrical hazards. The course shall include recognition and
avoidance of electrical hazards.
.
" (7) Prevention of accidents. The course shall include a review of
accidents and causes of accidents, and instruction in accident prevention in
the work environment.
.
(8) Self^rescue devices and respiratory devices. The course shall include instruction in the use, care and maintenance of self-rescue and respiratory devices.
(9) Explosives. The course shall include a review and instruction on the hazards related to explosives. The only exception to this course component is when there are no explosives used or stored on the mine property.
. (10) Mine gases. The course shall include instruction in the detec
tion and avoidance of hazards associated with mine gases.
.
(11) Health. The course shall include instruction on the purpose of taking dust, noise, and other health measurements and an^ health control plan in effect at the mine shall be explained. The health provisions of the Act and warning labels shall also be explained.
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I FHMAN fliMQi)
(12) Such other courses as may be required by the District Manager based on circumstances and conditions at the mine.
(c) All experienced miners already employed at a mine on the effective date of the Act (March 9, 1978) shall receive refresher training# as pre scribed in this section and in accordance with the approved plan, to begin not more than 90 days after the date of approval of the training program required by this Subpart A.
(d) Where annual refresher is conducted periodically, such sessions shall not be less than 30 minutes of actual instruction time and the miners shall be notified that the session is part of annual refresher training.
POLICY
Section 8.8 (c) applied during the implementation of the regulation and is no longer applicable.
Operators may provide annual refresher training any time during the last calendar month of the miners' annual refresher training cycle. To illustrate this policy: miners who began work in June 1984, may oonplete their annual refresher training any time in June 1985. Accordingly, training records and schedules may be maintained on a monthly basis, rather than tracking each miner's individual training date. Also, operators should be encouraged to schedule annual refresher training at the beginning of the month so that if for sane reason a miner misses the regularly scheduled training, there will still be a reasonable opportunity for the training to be made-up before the end of the month.
Refresher Training Following an Absence
The following training is required for experienced miners as defined in
Section 48.2(b) who return to work following an absence:
'
(1) When an experienced miner returns to the same mine following an absence and less than 12 months have elapsed since the miner received new miner, newly employed experienced miner, or annual refresher training, the mine operator should provide training that covers any changes in conditions or procedures at the mine, before the miner is assigned to work duties. This training may be credited toward the miner's annual refresher training. If the miner is assigned a new work task, the operator shall provide new task training prior to having the miner perform that task. The miner shall be given annual refresher training within 12 months of the last completion date of new miner, newly employed experienced miner, or annual refresher training.
(2) When an experienced miner returns to the same mine following an absence and more than 12 months have elapsed since the miner received new miner, newly employed experienced miner, or annual refresher training, the operator shall provide annual refresher training before the miner begins work unless there has been an extension of time by the District Manager. If the miner is assigned a new work task, the operator shall provide new task training prior to having the miner perform that task..
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I FHMAN 00491
(3) When an experienced miner is assigned to a different mine following
an absence, the mine operator shall provide the miner with newly employed
experienced miner training before the miner begins work. If the miner is
assigned a new work task, the operator shall provide new task training prior
to having the miner perform that task.
.'
The above does not apply to experienced surface miners assigned to work
underground for the first time. These miners are "new miners" under the
training regulations and must receive new miner training. Credit can be given
, for applicable surface training.
.
Extension of Time to Complete Annual Refresher Training .
The unexpected return of miners after extended absence or similar
unforeseeable circumstances may create a strain between the completion of . .
quality refresher training and prompt return of the miners to productive ; .
employment.
'
In order to accomodate unforeseeable events, District Managers may
consider requests for limited extensions of time to complete annual refresher
training. Such requests will be considered on a case-by-case basis, and be
granted only if:
'
(1) The miners involved are experienced, as defined by Section 48.2(b);
(2) Good faith efforts were made by the operator to train the miners before the annual refresher training anniversary date passed;
(3) The miners, before returning to work, will be given any task train ing required by Section 48.7, and will be thoroughly instructed in any changes in procedure at the mine or in the mining environment, including changes in roof control, ventilation, emergency escapeways, and transportation controls; and.
(4) The required annual refresher training will be promptly completed.
Subject to additional conditions that the District Manager may require, a .
request for a limited extension of time to complete annual refresher training
may be granted when these factors are met. In no case, however, should
extensions be granted to correct poor scheduling practices or failure to
anticipate foreseeable training needs, nor should provisions for an extension
of time appear in an operator's approved training plan or otherwise be
routinely granted.
When extensions of time to complete annual refresher training are granted, such extensions should be confirmed in writing to the operator, stating the conditions.of the extension, and the date that refresher training will be completed. The completion date of an annual refresher training cycie initiates a new anniversary date.
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I FHMAN 00492
Approval of Training Plans
An effective refresher training program must be adapted to changes in mining conditions, accident history, and other training concerns. Time spent for each course may vary to meet specific needs. The following guidelines should be used to evaluate provisions for annual refresher training:
(a) The annual required refresher training courses listed in Section 48.8 that are not applicable to a particular mine may be emitted from that mine's training plan. A notation of which courses that are not applicable should appear in the training plan.
.
(b) An 8 hour minimum is required for the total annual refresher training program. However, the time spent on individual courses may vary from year to year or from one area of the mine to another depending on specific, safety or health problems encountered. The mine's accident experience should significantly influence the amount and type of training miners receive . throughout the year.
(c) All applicable refresher training courses listed in the approved training plan are to be given during each 12-month cycle. However, two or more of the courses may be covered in one training session or safety meeting. For example, a well structured safety meeting may cover ground control, related safety standards, prevention of accidents, and other topics without the necessity of separate blocks of instruction.
(d) Safety meetings of at least 30 minutes duration, conducted by an MSHA approved instructor, and'addressing appropriate course content are acceptable training sessions that satisfy the annual refresher requirements.
Training plans may be revised to reflect training needs. Requests for revisions should be submitted in accordance with Section 48.3 (1).
Job Site Training
.
Health and safety training may be conducted at the job site and may
involve performance of actual job tasks. Guidelines for job site training are
set out in Section 48.5 Policy.
.
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t FHMAN 00493
Section 48.9 Records of Training.
REGULATION
(a) Upon a miner's completion of each MSHA approved training program, the operator shall record and certify on MSHA Form 5000-23 that the miner has received the specified training. A copy of the training certificate shall be given to the miner at the completion of the training. The training certif icates for each miner shall be available at the mine site for inspection by MSHA and for examination by the miners, the miners' representative, and State inspection agencies* When a miner leaves the operator's employ, the miner shall be entitled to a copy of his training certificates.
(b) False certification that training was given shall be punishable under
Section 110(a ) and {f) of.the Act.
'
(c) Copies of training certificates fcr currently employed miners shall be kept at the mine site for 2 years, or for 60 days after termination of employment.
Approved Forms
POLICY
All Part 48 training must be properly recorded by the operator on an MSHA Form 5000-23 (training certificate), or on an MSHA approved alternate form. Alternate forms must include at least ts much information as a Form 5000-23, and should be labeled MSHA Approved Alternate Form 5000-23 (current month and year). Forms proposed by the operator must be sent for approval to the Director of Educational Policy and Development, MSHA, 4015 Wilson Blvd., Arlington, Virginia, 22203.
Record-Keeping Requirements
Operators are required under Section 48.9 to give a copy of the training
certificate, MSHA Form 5000-23 or alternate, to the miner upon completion of
each MSHA approved training program. A "training program" is any miner '
training (i.e., new miner, newly employed experienced miner, task, or annual
refresher training) completed during a 12-month training cycle.
In order to simplify record-keeping, all MSHA approved training programs completed within a miner's 12-month training cycle may be recorded on one Form 5000-23, provided the following procedures are used:
(1) Each time a miner completes an MSHA approved training program, the operator must initial and date the form to certify that the miner has received the specified training. Initialing and dating can be done in the space on the form adjacent to the type of training. Also, the miner should be given an opportunity to sign or initial the form.
(2) When an MSHA approved program is completed and recorded by the operator, a copy of the certificate must be given to the miner upon request.
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I F H M A N OMfid
(3) At the end of the 12-month training cycle, or when the miner signs item 8 of the form, a copy of the completed form listing all completed training programs and signed by the person responsible for training at the mine must be given to the miner.
The training certificate, MSH A Form 5000-23, has been revised so that all training completed by a miner during the 12month cycle may be recorded on one form.
Miscellaneous
Section 48.4 Cooperative Training Program - The cooperative trainer may sign the training certificate upon partial completion of cooperative training. Final signature upon completion of the program must be by the operator or his representative.
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I F H M A N OOdQfi
Section 48,10 Compensation for training.
REGULATION
(a) Training shall be conducted during normal working .hours miners attending such training shall receive the rate of pay as provided in Section 48.2(d) (Defiiiition of normal working hours) of this Subpart A.
(b) If such training shall be given at a location other than the'normal place of work, miners shall be compensated for the additional cost, such as mileage, meals, and lodging, they may incur in attending such training ses sions.
POLICY
Section 48.10 implements Section 115(b) of the Mine Act ("miners shall be paid at their normal rate of oonpensation while taking such training"). Section 48.2(d), which defines "normal working hours", states in part that: "Miners shall be paid at a rate of pay which shall correspond to the rate of pay they would have received had they been performing their normal work tasks."
The purpose of both the statute and the regulations is to assure that miners are not financially penalized when they receive training during working hours. For example, if a miner is "cross shifted," and the "cross shift" is considered normal working hours, the rate of pay the miner would receive if working is the rate the miner must receive while in training.
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I FH M A N niMflfi
Section 48.11 Hazard Training.
REGULATION
(a) Operators shall provide to those miners, as defined in Section 48.2(a)(2) (Definition of miner) of this Subpart A, a training program before such miners comnence their work duties. This training program shall include the following instruction, which is applicable to the duties of such miners:
(1) Hazard recognition and avoidance;
(2) Emergency and evacuation procedures;
(3) Health and safety standards, safety rules, and safe working procedures;
(4) Self-rescue and respiratory devices; and
(5) Such other instruction as may be required by the District Manager based on circumstances and conditions at the mine. '
(b) Miners shall receive the instruction required by this section at least once every 12 months.
(c) The training program required by this section shall be submitted with the training plan required by Section 48.3(a) (Training plans: Submission and approval) of this Subpart A and shall include a statement on the methods of instruction to be used. .
(d) In accordance with Section 48.9 (Records of training) of this
Subpart A, the operator shall maintain and m&ke available for inspection
certificates that miners have received the hazard training required hy this
section.
`
(e) Miners subject to hazard training shall be accompanied at all times while underground by an experienced miner, as defined in Section 48.2(b) '(Definition of miner) of this Subpart A.
POLICY
The exposure to mining hazards varies according to task. The greater the hazard exposure, the greater the need for training.
Hazard training should be:
1. Mine specific, so that persons are advised of the hazards they may enoounter at a particular mine* and
2. Conducted each time a person enters a different mine. Although the amount of required hazard training will vary, the following are examples of appropriate hazard training:
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1 FH M A N 00497
Employees o. Equipment Manufacturers
1. Employees who are tan the mine site in a service or maintenance capacity must be given training in' accordance with their exposure to hazards. If the specific job will not entail extended exposure to hazards at the mine, they need, only be given hazard training. If the job assignment of a service or maintenance worker exceeds five consecutive working days at a particular mine, comprehensive training must be given -- either new miner training or newly employed experienced miner training, as appropriate.
2. Manufacturers* field representatives, such as sales representatives and
delivery personnel, must be given hazard training. If they are frequently
.exposed to mine hazards (more than 5 consecutive working days), they must be
given comprehensive training -- either new miner or newly employed experienced
miner training, as appropriate.
Labor, Management or Government Officials
1. Labor, management, or government officials visiting the mine site need not
be given training. However, such persons should be accompanied by
'
experienced miners and be provided with appropriate safety equipment. In
addition, visitors to coal mines shall be provided with and instructed in the
use and location of the self-rescue device made available at the mine as
required by 30 CFR 75.1714. visitors bo metal/nonmetal mines shall be
provided with the self-rescue device required by 30 CFR 57.15-30 and 57.15-31,
and trained pursuant to 57.18-28(b).#
2. Contractors doing work for the government that requires their presence at
' the mine, to observe conditions or to collect information must be given hazard
training.
.
3. Authorized Representatives of the Secretary of Labor or Secretary of Health and Human Services need not be given any training or be accompanied when carrying out duties required by 30 CFR or by the Mine Act.
Other Visitors
.
1. Short-term visitors to mine sites who are not required to be provided Part '. 48 training must be provided with and instructed in the use and location of ' the self rescue device made available at the mine as required by 30 CFR 75.1714, or be provided with the self rescue device required by 30 CFR 57.15 30 and 57.15-31, and trained pursuant to 57.18-28(b), as applicable.
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1F H M A N
Section 48.12 Appeals procedures.
REGULATION
The operator, miner, and miners' representative shall have the right of
appeal from a decision of the District Manager.
.
(a) In the event an operator, miner, or miners1 representative decides to
appeal a decision by a District Manager, such an appeal shall be submitted, in
writing, to the Administrator lor Coal Mine Safety and Health or Administrator
for Metal and Non-metal Safety and Health, as appropriate, MSHA, 4015 Wilson
Boulevard, Arlington, Va. 22203, within 30 days of notification of the
District Manager's decision.
.
(b) The Administrator may require additional information from the opera tor, the miners, or their representatives, and the District Manager, if the Administrator determines such information is necessary.
(c) The Administrator shall render a decision on the appeal within 30
days after receipt of the appeal.
.
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I FHMAN 00493
Subpart B-Training and Retraining of Miners Working at Surface Mines and Surface Areas of
Underground Mines
SECTION
48.21 Scope.
.
48.22 Definitions.
48.23 Training plans; time of submission; where filed; information
required; time for approval; method for disapproval;
oarnnencament of training; approval f instructors.
48.24 Cooperative training program.
48.25 Training of new miners; minimum courses of instruction; hours
of instruction.
48.26 Training of newly employed experienced miners; minimum courses
of instruction.
48.27 Training of miners assigned to a task in vtfiich they have had
. no previous experience; minimum courses of instruction.
48.28 Annual refresher training ofminers; minimum courses of
instruction; hours of instruction.
.48.29 Records of training.
48.30 Compensation for training.
48.31 Hazard training.
.
48.32 Appeals procedures.
-
PAGE 3 34 42
46 47
50
51
52
56 58 59 61
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I F H M A N OOfiOO
Section 48.21 Scope
REGULATION
The provisions of this Subpart B set forth the mandatory requirements for submitting and obtaining approval of programs for training and retraining . miners working in surface mines and surface areas of underground.mines. Requirements regarding compensation for training and retraining are also included. The requirements for training and retraining miners working in underground mines are set forth in Subpart a of this part.
Policy
General
.
Section 115 of the Federal Mine Safety and Health Act of 1977 (Mine Act) and 30 CFR Part 48 require operators to submit and obtain approval of training plans under which miners are provided training. The training required by these plans must be provided to miners before they begin work at a mine, or before they receive new work tasks or assignments. Accordingly, when a miner is hired, transferred to a new work location, or is recalled from a panel under a collective bargaining agreement, the miner must be' given the minimum training specified by Part 48.
Prohibited Practices
The statutory requirement that operators train miners before they begin work is not to Be frustrated by employment practices that shift the operator's compliance responsibility for miner training to the miner. Therefore, operators may not make hiring, recall, transfer, or other employment decisions on the basis of the amount of training a miner has received or needs in order for the operator to achieve compliance. Miners who would otherwise be hired, recalled, or transferred cannot be bypassed merely because they need training under Part 48.
It is not inconsistent with Part 48 if a miner voluntarily acquires training prior to application for employment. Similarly, State required and conducted miner training can satisfy the requirements of Part 48.
Compliance Responsibility
Each operator is responsible for compliance with all applicable
provisions of Part 48. Therefore, operators should be prepared to. provide all
necessary miner training. This compliance responsibility is not limited by
training plans that do not provide for certain training, such as that required
for a new miner.
.
Industries Affected by Congressional Resolution
A continuing resolution of the United States Congress currently prohibits MSHA. from expending funds to administer or enforce Part 48 for the following industries: surface stone, surface clay, sand and gravel, surface limestone, colloidial phosphate, and shell dredging. Each of these industries, however, continues to be responsible for compliance with Part 48. The resolution does not affect training required by other applicable standards or regulations.
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I f h m a n onsm
Section 48.22 Definitions
Section 48.22 (a)(1) "Miner"
REGULATION
For the purpose of this Subpart B -
"Miner" means, for purposes of Sections 48.23 through 48.30 of this Subpart B, any person working in a surface mine or surface areas of an underground mine and who is engaged in the extraction and production process, or. who is regularly exposed to mine hazards, or who is a maintenance or service worker employed by the operator or a maintenance or service worker contracted by the operator to work at the mine for frequent or extended periods. This definition shall include the operator if the operator works at the mine on a continuing, even if irregular, basis. Short-term, specialized contract workers, such as drillers and blasters, who are engaged in the extraction and production process and who have received training under Section 48.26 (Training of newly-employed experienced miners) of this Subpart B, may in lieu.of subsequent training under that section for each new employment, receive training under Section 48.31 (Hazard training) of this Subpart B.
This definition does not include:
(i) Construction workers and shaft and slope workers under Subpart C of this Part 48;
(ii) Supervisory personnel subject to MSHA. approved State certification requirements; and
(iii) Any person covered under paragraph (a)(2) of this section.
POLICY
General
A "miner" as defined by Section 48.22 (a)(1) must receive the applicable training specified by Sections 48.25 through 48.28. The term "miner" includes all individuals who are engaged in activities that expose them to mining hazards on a "regular" or "frequent" basis. Regular exposure is a recognizable pattern of exposure on a recurring basis. Exposure to hazards for more than five consecutive working days is frequent exposure.
Supervisors
Mining supervisors who are certified in accordance with MSHA-approved state certification requirements are not required to be trained under Part 48 to the extent that they perform supervisory work. However, if non-supervisory work is being performed, the appropriate training must have been completed. For example, if a supervisor operates mining equipment, or performs extraction, production, and maintenance work, that supervisor is a "miner" when performing this work and must have been given task training under Section 48.27. Performance of incidental tasks related to mining, such as assisting experienced miners, does not require that a supervisor be given Part 48 training.
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1FHMAN
Persons Performing Construction, Maintenance, or Repair Work
Construction work includes the building, rebuilding,
.
alteration, or demolition of any facility, or addition to an
existing facility. Installing or rebuilding of a conveyor system
would normally be considered construction. Maintenance or repair
work includes routine upkeep of operable equipment or facilities,
and the fixing of equipment or facilities. Replacement of a
conveyor belt would normally be considered maintenance or repair.
The training required for persons performing construction, or maintenance or repair work often depends upon: 1) whether or not a mine is operational; 2) whether the work is performed on a regular basis; and 3) whether the exposure to mining hazards is frequent. Generally, a mine is operational if it is producing material or if a regular maintenance shift is ongoing; it is not operational if it is not producing material due to miners' vacations, strikes, or other shutdown periods. Work performed on a frequent basis is work performed for. more than five consecutive working days. Regular exposure to mine hazards is exposure that follows a recognizable pattern on a recurring basis.
The following guidelines should be used to apply the above factors:
(1) If workers are performing shaft and slope construction
work, whether or not the mine is operational - No
,
training is required.
(2) If the mine is not operational and workers are
.
performing construction work - No training is required.
(3) If the workers are performing maintenance or repair work on an infrequent or irregular basis, arid they are independent contractors or their employees, Hazard training under 48.31 is required. However, if such workers are employees the operator - Comprehensive training under Subpart B is required.
(4) If workers are performing maintenance or repair work on a frequent or regular basis, whether or not the mine is operational - Comprehensive training under Subpart B is
'required.
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i f h m a n nosnri
Section 48.22 (a)(2) "Miner"
Regulation
' For purposes of this Subpart B -
Miner means, for purposes of Section 48.31 (Hazard, training) of this Subpart B, any person working in a surface mine or surface areas of an underground mine excluding persons covered under paragraph (a)(1) of this section and Subpart C of this part and supervisory personnel subject to MSHA approved State certification requirements. This definition includes any delivery, office, or scientific worker, or occasional, short term maintenance or service worker contracted by the operator, and any student engaged in academic projects involving his or her extended presence at the mine.
POLICY
For purposes of hazard training {Section 48.31) a "miner" is a person who is exposed to mine hazards for a short time (five or less consecutive working days) and who will not be exposed to these hazards on a regular basis. Regular exposure is a recognizable pattern of exposure on a recurring basis.
The required training should be commensurate with the expected exposure to hazards.
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I FJ-IMAN O iifiiM
Section 48.22 (b) "Experienced Miner"
REGULATION
For purposes of this Subpart B -
"Experienced miner" means a person who is employed as a miner, as defined in paragraph (a)(1) of this section, on the effective date of these rules; or a person who has received training acceptable to MSHA from an appropriate State agency within the preceding 12 months; or a person who has had at least 12 months experience working in a surface mine or surface area of an underground mine during the preceding 3 years; or a person who has received the training for a new miner within the preceding 12 months as prescribed in Section 48.25 (Training of new miners) of this Subpart B.
POLICY
Under Section 48.22(b) an "experienced miner" is a surface miner who:
(1) Was employed as a surface miner on October 13, 1978; or
(2) Received state training acceptable to MSHA within the 12 months immediately preceding employment; or
(3) Had at least 12 months surface work experience in the 3 years imnediately preceding employment ; or
(4) Received MSHA approved new miner training within the 12 months imnediately preceding employment.
Miners included within any of the above categories need not be provided
new miner training (Section 48.25). Newly employed experienced miner (Section
48.26), annual refresher (Section 48.28), and when appropriate, task training
(Section 48.27) are required.
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I FHMAN
Section 48.22 (c) "New Miner"
REGULATION
For purposes of this Subpart B "New miner" means a miner who is not an experienced miner.
POLICY
.
An experienced underground miner who begins work in a surface mine or surface area of an underground mine is for training purposes a new miner, and must be provided new miner training under Section 48.25. Credit is allowed for applicable underground training (Subpart A).
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I FHMAfvl OOfiOfi
Section 48.22 (d) "Normal working hours"
REGULATION
For purposes of this Subpart B -
"Normal working hours" means a period of time during which a miner is otherwise scheduled to work. Ihis definition does not preclude scheduling training classes on'the sixth car seventh working day if such a work schedule has been established "foar a sufficient period of time to be accepted as the operator's cannon practice. Miners shall be paid at a rate of pay which shall correspond to the rate of pay they would have received had they been performing their normal work tasks.
POLICY
Training may only be conducted during "normal working hours." "Normal working hours" are determined on a case-by-case basis. Factors such as past practices and patterns of scheduling work should be considered.
Miners attending a Part 48 training session during "normal working hours" must be paid at the rate they would receive if they were working at the time. A reasonable rest period between training sessions and working shifts should be provided.
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I FHMAN
S e c t i o n 4 8 . 2 2 (e)
"Operator"
REGULATION
For purposes of this Subpart B -
"Operator" means any owner, lessee, or other person who operates, controls or supervises a. surJace mine or surface area of an underground mine; or any independent contractor identified as an operator performing services or construction at such mine.
POLICY
Independent contractors are responsible for the Part 48 training of their employees (see Federal Register Tuesday, July 1, 1980 Procedures and Requirements for Identification of Independent Contractors 30 CFR Part 45, Supplementary Information; IV Enforcement Guidelines). A contractor may have its own training plan or may utilize the mine operator's plan..
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I F H M A N iiflKiiR
Section 48.22 (f) "Task"
REGULATION
For purposes of this Subpart B -
.
"Task" means a work assignment that includes duties of a job that occur on a regular basis and which requires physical abilities and job knowledge.
POLICY .
An example of a task for an individual with the job title of front-end
loader operator is loading trucks.
.
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1 FHMAN
Section 48.23 Training plans; time of submission; where filed; information required; time foe approval; method for disapproval; commencement of training;, approval of instructors.
REGULATION
(a) Each operator of a mine shall have an MSHA approved plan containing programs for training new miners, training newly-employed experienced miners, training miners for new tasks, annual refresher training, and hazard training far miners as follows:
(1 ) in the case of a mine which is operating on the effective date of this Subpart B, the operator of the mine shall submit such plan for approval within 150 days after the effective date of this Subpart B.
(2) Within 60 days after the qperator submits the plan for approval, unless extended by MSHA, the operator shall have an approved plan for the mine.
(3) In the case of a new mine which is to be opened or a mine which is to be reopened or reactivated after the effective date of this Subpart B, the qperator shall have an approved plan prior to opening the new mine, or reopening or reactivating the mine unless the mine is reopened or reactivated periodically using portable equipment and mobile teams of miners as a normal method of operation by the operator. The operator to be so excepted shall maintain an approved plan for training covering all mine locations which are operated with portable equipment and mobile teams of miners.
(b) The training plan shall be filed with the District Manager for the area in which the mine is located.
(c) Each operator shall submit to the District Manager the following
information:
,
(1) The company name, mine name, and MSHA identification number of the mine.
(2) The name and position of the person designated by the qperator who is responsible for health and safety training at the mine. This person may be the operator.
(3) A list of MSHA approved instructors with whom the operator proposes to make arrangements to teach the courses, and the courses each instructor is qualified to teach.
(4) The location where training will be given for each course.
(5) A description of the teaching methods and the course materials which are to be used in training.
(6 ) The approximate number of miners employed at the mine and the maximum number who will attend each session of training.
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I FHMAN nOB-li)
(7) The predicted time or periods of time when regularly scheduled refresher training will be given. This schedule shall include the titles of courses to be taught, the total number of instruction hours for each course, and the predicted time and length of each session of training.
(8 ) For the purposes of Section 48.27 {New task training of miners) of
this Subpart B, the operator shall submit:
'
(i) A complete list of task assignments to correspond with the definition of "task" in Section 48.22 (f) of this Subpart B.
(ii) The titles of personnel conducting the training for this
section.
`
(iii)
The outline of training procedures used in training miners in
those work assignments listed according to paragraph (c) (8 ) (i) of this
section.
(iv)
The evaluation procedures used to determine the effectiveness
of training under Section 48.27 of this Subpart B.
(d) The operator shall furnish to the representative of the miners a copy of the training plan 2 weeks prior to its submission to the District Manager. Where a miners' representative is not designated, a copy of the plan shall be posted cn the mine bulletin board 2 weeks prior to its submission to the District Manager. Written ccmnents received by the operator from miners or their representatives shall be submitted to the District Manager. Miners or their representatives may submit written ccmnents'directly to the District Manager.
(e) All training required by the training plan submitted to and approved by the District Manager as required by this Subpart B shall be subject to evaluation by the District Manager to determine the effectiveness of the training programs. If it is deemed necessary, the District Manager may require changes in, or additions to, programs. Upon request from the District Manager, the operator shall make available for evaluation the instructional materials, handouts, visual aids, and other teaching accessories used or to be used in the training programs. Upon request frcm the District Manager, the operator shall provide information concerning schedules of upcoming training.
(f) . The operator shall make a oopy of the MSHA approved training plan
available at the mine site for MSHA inspection and for examination by the
miners and their representatives.
-
(g) Except as provided in Section'48.27 (New task training of minors) and Section 48.31 (Hazard training) of this Subpart B> all courses shall be conducted by MSHA approved instructors.
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I FHMAN 00S11
(h) Instructors shall be approved by the District Manager in cane or more of the following ways:
(1) Instructors shall take an instructor's training course conducted by the District Manager or given by persons designated by the District Manager to give such instruction; and instructors shall have satisfactorily completed a program of instruction approved by the Office of Educational Policy and Development, MSHA, in the subject matter to be taught.
(2) Instructors may be designated by MSHA as. approved instructors to
. teach specific courses based on written evidence of the instructors'
qualifications and teaching experience.
.
(3) At the discretion of the District Manager, instructors may be
designated by MSHA as approved instructors to teach specific courses based on
the performance of the instructors while teaching classes monitored by MSHA.
Operators shall indicate in the training plans submitted for approval whether
they want to have instructors approved based on monitored performance.
Hie District Manager shall consider such factors as the size of the mine, the
number of employees, the mine safety record and remoteness from a training
facility when determining whether instructor approval based on monitored
performance is appropriate.
'
(4) On the effective date of this Subpart B, cooperative instructors who have been designated by MSHA to teach MSHA approved courses and who have taught such courses within the 24 months prior to the effective date of this Subpart shall be considered approved instructors for such courses.
(i) Instructors may have their approval revoked by MSHA for good cause which may include not teaching a course at least once every 24 months. Before any revocation is effective, the District Manager must send written reasons for' revocation to the instructor and the instructor shall be given an opportunity to demonstrate or achieve compliance before the District Manager on the matter. A decision by the District Manager to revoke an instructor's approval may be appealed by the instructor to the Administrator for Coal Mine Safety and Health or Administrator for Metal and Nonmetal Safety and Health, as appropriate, MSHA, 4015 Wilson Boulevard, Arlington, Va. 22203. Such an appeal shall be submitted to the Administrator within 5 days of notification of the District Manager's decision. Upon revocation of an instructor's approval, the District Manager shall immediately notify operators who use the instructor for training.
(j) Ihe District Manager for the area in which the mine is located shall
notify the operator and the miners' representative, in writing, within 60 days
from the date on which the training plan is filed, of the approval or status
of the approval of the training programs.
'
(1) If revisions are required for approval, or to retain approval thereafter, the revisions required shall be specified to the operator and the miners' representative and the operator and miners' representative shall be afforded an opportunity to discuss the revisions with the District Manager or to propose alternate revisions or changes. The District Manager, in consultation with the operator and the representative of the miners, shall fix a time within which the discussion will be held, or alternate revisions or changes submitted, before final approval is made.
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I FHMAN 00512
(2) The District Manager may approve separate programs
of the training plan and withhold approval of other programs,
pending discussion of revisions or submission of alternate
revisions or changes.
.
(k) Except as provided under Section 48.28 (c) (Annual Refresher Training of Miners) of this Subpart B, the operator shall commence training of miners within 60 days after approval of the training plan, or approved programs of the training plan.
(l) The operator shall notify the District Manager of the
area in which the mine is located, and the miners' representative
of any changes or modifications which the operator proposes to
make in the approved training plan. The operator shall obtain
the approval of the District Manager for such changes or
modifications.
.
(m) In the event the District Manager disapproves a training plan or a proposed modification of a training plan or' requires changes in a training plan or modification, the District Manager shall notify the operator and the miners* representative in writing of:
(1) The specific changes or items of deficiency.
(2) The action necessary to effect the changes or bring the disapproved training plan or, modification into compliance.
(3) The deadline for completion of remedial action to
effect compliance, which shall serve to suspend punitive action
under the provisions of Sections 104 and 110 of the Act and other
related regulations until that established deadline date, except
that no such suspension shall take place in imminent danger
situations.
-
. (n) The operator shall post on the mine bulletin board, and
provide to the miners* representative, a copy of all M S H A
revisions and decisions which concern the training plan at the
mine and which are issued by the District Manager.
"
POLICY
Sections 48.23 (a)(1), 48.23 (a)(2), and 48.23 (k) are no longer applicable. These sections were intended to allow operators time for initial implementation of Part 48. Each operator now has ample time to prepare a training plan prior to opening a new mine or reopening a closed mine, and is therefore expected to provide training prior to assigning work duties.
Each operator must submit the information required by 48.23 (c), and may use any format that is logical and reasonable. Operators must indicate a predicted time that training will occur, such as the first week of each quarter. Specific days and times can be obtained as needed upon request.
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I FHMAN
Instructors for Task Training
Under Section 48.23 (g) task training required by Section 48.27 may be given by a qualified trainer, .experienced supervisor, or by persons experienced in the particular task. Section 48.23 ( c ) (8 ) (ii) requires listing in the training plan only the 3 0 b titles of the persons conducting the task training, and not their names. .
Section 48.24 Cooperative training program* REGULATION
(a) An o p e r a t o r of a m i n e m a y c o n d u c t h i s o w n t r a i n i n g
programs, or may participate in training programs conducted by
MSHA, or m a y p a r t i c i p a t e in M S H A approved t r a i n i n g p r o g r a m s
c o n d u c t e d by State or other Federal agencies, or a s s o c i a t i o n s of
mine operators, miners' representatives, other mine operators,
priv a t e associations, or educational institutions.
'
(b) E a c h p r o g r a m a n d c o u r s e of i n s t r u c t i o n s h a l l b e g i v e n by instructors who have been approved by M S H A to instruct in the courses which are given, and such courses and the training programs shall be adapted to the mining operations and practices
existing at the mine and shall be approved by the District M a n a g e r for the area in w h i c h the m i n e is l o c a t e d .
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I FHMAN M)51d
Section 48.25. Training of new miners; minimum courses of instruction; hours of instruction.
REGULATION
(a) Each new miner shall receive no less than 24 hours of training as
prescribed in this section. Except as otherwise provided in this paragraph,
new miners shall receive this training before they are assigned to work
duties. At the discretion of the District Manager, new miners may receive a
portion of this training after assignment to work duties: Provided, that no
less than 8 hours of training shall in all cases be given to new miners before
they are assigned to work duties. The following courses shall be included in
the 8 hours of training: Introduction to work environment, hazard recognition,
and health and safety aspects of the tasks to which the new miners will be
assigned. Following the completion of this preassignment training, new miners
shall then receive the remainder of the required 24 hours of training, or up
to 16 hours, within 60 days. Operators shall indicate in the training plans
submitted for approval whether they want to train new miners after assignment
to duties and for how many hours. In determining whether new miners may be
given this training after they arc assigned duties, the District Manager shall
consider such factors as the mine safety record, rate of employee turnover and
mine size. Miners who have not received the full 24 hours of new miner
training shall be required to work under the close supervision of an
,
experienced miner.
(b) The training program for new miners shall include the following courses:
(1 ) Instruction in the statutory rights of miners and their representatives under,the Act; authority and responsibility of supervisors. The course shall include instruction in the statutory rights of miners and their representatives under the Act, including a discussion of Section 2 of the Act; a review and description of the line of authority of supervisors and miners' representatives and the responsibilities of such supervisors and miners' representatives; and an introduction to the operator's rules and the procedures for reporting hazards.
(2) Self rescue and respiratory devices. The course shall include instruction and demonstration in the use, cate, and maintenance of self-rescue and respiratory devices, where applicable.
(3) Transportation controls and communication systems. The course shall include instruction on the procedures in effect for riding on and in mine conveyances where applicable; the controls for the transportation of miners and materials; and the use of the mine ccmnunication systems, warning signals, and directional signs.
(4) Introduction to the work environment. The course shall include a visit and tour of the mine, or portions of the mine which are representative of the entire mine. A method of mining or operation utilized shall be observed and explained.
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I FHMAN mw-is
. (5) Escape and emergency evacuation plans; firewaminq and
firefighting. The course shall include a review of the mine escape system,
and escape and emergency evacuation plans in effect at the mine; and
instruction in the firewaming signals and firefighting procedures.
.
(6 ) Ground control; working in areas of highwalls, water hazards,
pits and spoil banks; illumination and night work, the course shall include,
where applicable, an introduction to and instruction on the highwall and ground control plans in effect at the mine; procedures for working safely in areas of highwalls, water hazards, pits and spoil banks; the illumination of
work areas; and safe work procedures during the hours of darkness.
-
(7) Health. The course shall include instruction on the purpose of
taking dust measurements, where applicable, and noise and other health
.
measurements, and any health control plan in effect at the mine shall be
explained. The health provisions of the Act and warning labels shall also be
explained.
.
(8 ) 'Hazard recognition. The course shall include the recognition and avoidance of hazards present in the mine.
(9) Electrical hazards. The course shall include recognition and avoidance of electrical hazards.
(10) First aid. The course shall include instruction in first aid methods acceptable to MSHA.
(11) Explosives. The course shall include a review end instruction on the hazards related to explosives. The only exception to this course component is when no explosives are used or stored on mine property.
(12) Health and safety aspects of the tasks to which the new miner will be assigned. The course shall include instruction in the health and safety aspects of the tasks to be assigned, the safe work procedures of such tasks, and the mandatory health and safety standards pertinent to such tasks.
(13) Such other courses as may be required by the District Manager based on circumstances and conditions at the mine.
(c) Methods, including oral written or practical demonstration, to
determine successful completion of the training shall be included in the
training plan. Upon completion of training, the methods for determining
successful ccupletion shall be administered to the miner. The method for
determining successful completion of preassigrment training under paragraph
(a) of this section shall be administered to the miner before he is assigned
to work duties.
.
-48-
1FHMAN
(d) Upon proof by an operator that a newly employed miner has received
the courses and hours of instruction set forth in paragraphs (a) and (b) of
this section within 1 2 months preceding initial employment at a mine, such
miner need not repeat the training, but the operator shall give and the miner
shall receive and complete the instruction and program of training set forth
in paragraph (b) of Section 48.26 (Training of newly employed experienced
miners) and Section 48.27 (New task training of miners), if applicable, before
ccmnencing work.
'
POLICY
An experienced underground miner who begins work in a surface mine or
surface area of an underground mine, is for training purposes a new miner, and
must be provided new miner training under Section 48.25. Credit is allowed
for applicable underground training (Subpart A).
'
job Site Training
Health and safety training may be conducted at the job site and may involve performance of actual job tasks. Job site training must be completed under close and continuous supervision of an approved instructor with training, not production, as the primary goal. The training is acceptable if the following conditions are met:
1. Instructors must follow an outline in which each step of the job is broken down into instructional units. The students must demonstrate safe performance of each job step. Several units may be combined in the same instructional period.
2. All health and safety standards must be observed.
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f FHMAM 00K17
Section 48.26 Training of newly employed experienced miners7 minimum courses of instruction.
REGULATION
(a) A newly employed experienced miner shall receive and complete
training in the program of instruction prescribed in this section before such
miner is assigned to work duties.
(b) The training program for newly aiployed experienced miners shall include the following:
(1) Introduction to work environment. The course shall include a visit and tour of the mine. The methods of mining or operations utilized at the mine shall be observed and explained.
(2) Mandatory health and safety standards. The course shall include the mandatory health and safety standards pertinent to the tasks to be assigned.
(3) Authority and responsibility of supervisors and miners* repre sentatives . The course shall include a review and description of the line of authority of supervisors and miners' representatives and the responsibilities of such supervisors and miners' representatives; and an introduction to the operator's rules and the procedures for reporting hazards.
(4) Transportation controls and communication systems. The course
shall include instruction on the procedures in effect for riding on and in
mine conveyances; the controls for the transportation of miners and materials;
and the use of the mine communication systems, warning signals, and direction
al signs.
.
(5) Escape and emergency evacuation plans; firewarninq and firefighting. The course shall include a review of the mine escape systems; escape and emergency evacuation plans in effect at the mine; and instruction in the firewarning signals and firefighting procedures.
(6 ) Ground controls; working in areas of highwalls, water hazards,
pits, and spoil banks; illumination and night work. The course shall include,
where applicable, an introduction to and instruction on the highwall and
ground control plans in effect at the mine; procedures for working safely in
areas of highwalls, water hazards, pits, and spoil banks; the illumination of
work
areas,
and
safe
wot rk
procedures
:
for miners
during
hours
of
darkness.
(7) Hazard recognition. The course shall include the recognition and avoidance of hazards present in the mine, particularly any hazards related to explosives where explosives are used or stored at the mine.
(8 ) Such other courses as may be required by the District Manager based on circumstances and conditions at the mine.
. POLICY
Health and safety training may be conducted at the job site and may involve performance of actual job tasks. Guidelines for job site training are set out in Section 48.25 Policy.
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I FHMAN 0(S1R
Section 48.27 Training of miners assigned to a task in which they have had no previous experience; minimum courses of instruction.
REGULATION
(a) Miners assigned to new work tasks as mobile equipment operators, drilling machine operators, haulage and conveyor systems operators, ground control machine operators, and those in blasting operations shall not perform new work tasks in these categories until training prescribed in this paragraph arid paragraph (b) of this section has been completed. This training shall not be required for miners who have been trained and who have demonstrated safe operating procedures for such new wark tasks within 1 2 months preceding assignment. This training shall also not be required for miners who have performed the new work tasks and who have demonstrated safe operating proce dures for such new work tasks within 12 months preceding assignment. The training program shall include the following:
(1) Health and safety aspects and safe operating procedures for work tasks, equipment, or machinery^ Th training shall include instruction in the health and safety aspects and safe operating procedures related to the assigned tasks, and shall be given in an on-the-job environment; and,
(2) (i) Supervised practice during nonproduction. The training shall include supervised practice in the assigned tasks, and the performance of work duties at times or places where production is not the primary objec tive; or,
(ii) Supervised operation during production. Hie training shall include, while under direct and inmediate supervision and production is in progress, operation of the machine or equipment and the performance of work duties.
(3) New or modified machines and equipment. Equipment and machine operators shall be instructed in safe operating procedures applicable to new or modified machines or equipment to be installed or put into operation in the iajjne, which require new or different operating procedures,
(4) Such other courses as may be required by the District Manager based on circumstances and conditions at the mine.
(b) Miners under paragraph (a) of this section shall not operate the equipment or machine or engage in blasting operations without direction and immediate supervision until such miners have demonstrated safe operating procedures for the equipment or machine or blasting operation to the operator or the operator's agent.
(c) Miners assigned a new task not covered in paragraph (a) of this section shall`be instructed in the safety and health aspects and safe work procedures of the task, prior to performing such task. '
(d) All training and supervised practice and operation required by this section shall be given by a qualified trainer, or a supervisor experienced in the assigned tasks, or other person experienced in the assigned tasks.
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I FHM AN 00H19
Section 48.28 Annual refresher training of miners; minimum courses of instruction? hours of instruction.
REGULATION
Section (a) Each miner shall receive a minimum of 8 hours of annual refresher training as prescribed in this section
Section (b) The annual refresher training program for all miners shall include the following courses of instruction:
(1) Mandatory health and safety standards. The course shall include mandatory health and safety standard requirements which are related to the miner's tasks.
(2) Transportation controls and caranunication systems. The course shall include instruction on the procedures for riding on and in mine convey ances; the controls in effect for the transportation of miners and materials; and the use of the mine comnunication systems, warning signals, and directionell signs.
(3) Escape and emergency evacuation plans; firewarning and fire fighting. . The course shall include a review of the mine escape system; escape and emergency evacuation plans in effect at the mine; and instruction in the firewaming.signals and firefighting procedures.
(4) Ground control; working in areas of highwalls, water hazards, pits and spoil banks; illunination and night work. The course shall include, where applicable, a review and instruction on thehighwall and ground control plans in effect at the mine; procedures for working safely in areas of highwalls, water hazards, pits, and spoil banks; the illumination of work areas; and safe work procedures during hours of darkness.
(5) First aid. The course shall include a review of first aid methods acceptable to MSHA.
(6 ) Electrical hazards. The course shall include recognition and
avoidance of electrical hazards.
.
(7) Prevention of accidents. The course shall include a review of
accidents and causes of accidents, and instruction in accident prevention in
the work environment^
.
. . (8 ) Health. The course shall include instruction on the purpose of
taking dust measurements, where applicable, and noise and other health meas
urements, and any health control plan in effect at the mine shall be' ex
plained. .The health provisions of the Act and warning labels shall also be
explained.
..
(9). Explosives. The course shall include a review and instruction on the hazards related to explosives. The only exception to this course component is when there are no explosives used or stored on the mine property.
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I FHMAN nOS2n
(10) Self-rescue and respiratory devices. The, course shall include instruction and demonstration in the use, care,- arid maintenance of self-rescue and respiratory devices, where applicable.
(11) Such other courses as may be required by the District Manager
based on circumstances and conditions at the mine.
.
(c) All experienced miners already employed at a mine on the effective
date of the Act (March 9, 1978): shall receive refresher training, as pre
scribed in this section and in accordance with an approved plan, to begin not
more than 90 days after the date of approval of the training program required
by this Subpart B.
..
(d) Where annual refresher.training is conducted periodically, such
sessions shall not be less than 30 minutes of actual instruction time and the
miners shall be notified that the session is part of annual refresher train- .
ing.
,
POLICY
Section 48.28 (c) applied during the implementation of the regulation and is no longer applicable.
Operators may provide annual refresher training any time during the last calendar month of the miners' annual refresher training cycle. To illustrate this policy: miners who began work in June 1984, may complete their annual refresher training any time in June 1985. Accordingly, training records and schedules may be maintained on a monthly basis, rather than tracking each miner's individual training date. Also, operators should be encouraged to schedule annual refresher training at the beginning of the month so that if for sane reason a miner misses the regularly scheduled training, there will still be a reasonable opportunity for the training to be made-up before the end of the month.
Refresher Training Following an Absence
,
The following training is required for experienced miners as defined in Section 48.22(b) who return to work following an absence:
(1) When an experienced miner returns to the same mine following an absence and less than 1 2 months have elapsed since theTminer received new miner, newly employed experienced miner, or annual refresher training, the
mine operator should provide training that covers any changes in conditions or procedures at the mine,- before the miner is assigned to work duties. This training may be credited toward the miner's annual refresher training. If the miner is assigned a new work task, the.operator shall provide new task training prior to having the miner perform that task. The miner shall be given annual refresher training within 1 2 months of the last completion date of. new miner, newly employed experienced miner, or annual refresher training.
(2) When an experienced miner returns to the same mine following an absence and more than 1 2 months have elapsed since the miner received new
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1 FJ-IMAN 00K21
miner, newly employed experienced miner, or annual refresher training, the operator shall provide annual refresher training before the miner begins work unless there has been extension of time by the District Manager. If the miner is assigned a new work task, the operator shall provide new task training prior to having the miner perform that task.
(3) When an experienced miner is assigned to a different mine following an absence, the mine operator shall provide the miner with newly employed experienced miner training before the miner begins work. If the miner is assigned a new work task, the operator shall provide new task training prior to having the miner perform that task.
The above does not apply to experienced underground miners assigned to surface work the first time. These miners are "new miners" under the training regulations and must receive new miner training. Credit can be given for applicable underground training.
Extension of Time to Complete Annual Refresher Training
The unexpected return of miners after extended absence or similar unforseeable circumstances may create a strain between the completion of quality refresher training and prompt return of the miners to productive employment.
in order to accomnodate unforeseeable events. District Managers may consider requests for limited extensions of time to complete annual refresher training. Such requests will be considered on a case-by-case basis, and be granted only if:
(1) The miners involved are experienced, as defined by Section 48.22(b);
(2 ) Good faith efforts were made by the operator to train the miners
before the annual refresher training anniversary date passed ,
(3) The miners, before returning to work, will be given any task train ing required by Section 48.27, and will be thoroughly instructed in any changes in procedure at the mine or in the mining.environment; and
(4) The required annual refresher training will be promptly completed.
Subject to additional conditions that the District Manager may require, a
request far a limited extension of time to complete annual refresher training
may be granted when these factors are met. In no case, however, should
extensions be granted to correct poor scheduling practices or failure to
anticipate foreseeable training needs, nor should provisions for an extension
of time appear in an operator's training plan or otherwise be routinely
granted.
-
When extensions of time to complete annual refresher training are granted, such extensions should be confirmed in writing to the operator, stating the conditions of the extension, and the date that refresher training will be completed. The completion date of an annual refresher training cycle initiates a new anniversary date.
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t F H M A N (JOB22
Approval of Training Plans
An effective refresher training program must be adapted to changes in mining conditions, accident history and other training concerns. Time spent for each course may vary to meet specific needs. The following guidelines should be used to evaluate provisions for annual refresher trainings
(a) The annual required refresher training courses listed in Section 48.28 that are not applicable to a particular mine may be omitted from that mine's training plan. A notation of which courses that are not applicable should appear in the training plan.
(b) An 8-hour minimum is required for the total annual refresher train ing program. However, the time spent on individual courses may vary from year to year or from one area of the mine to another depending on specific safety or health problems encountered. The mine's accident experience should significantly influence the amount and type of training miners receive throughout the year.
(c) All applicable refresher training courses listed in the approved training plan are to be given during each 12-month cycle. However, two or more of the courses may be covered in one training session or safety meeting. For example, a well structured safety meeting may cover safety standards, prevention of accidents and other topics without the necessity of separate blocks of instruction.
(d) Safety meetings of at least 30 minutes duration, conducted by an MSHA approved instructor, and addressing appropriate course content are acceptable training sessions that satisfy the annual refresher requirements.
Training plans may be revised to reflect training needs. Requests for
revisions should be submitted in accordance with Section 48.23 (1).
Job Site Training
Health and safety training may be conducted at the job site and may involve performance of actual job tasks. Guidelines for job site training are set out in Section 48.25 Policy.
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F H M A N 00S23
(2) When an MSHA approved program is completed and recorded by the operator, a copy of the certificate must be given to the miner upon request.
(3) . At the end of the 12-month training cycle, or when the miner signs items 8 of the form, a copy of the completed form listing all completed training programs and signed by the person responsible for training at the mine must be given to the miner.
The training certificate, MSHA Form 5000-23, has been revised so that all training completed by a miner during the 1 2 -month cycle may be recorded on one form.
Miscellaneous
Section 48.24 Cooperative Training Program - The cooperative trainer may sign the training certificate upon partial completion of cooperative training. Final signature upon completion of the program must be by the operator or his representative.
Section 48.31 Hazard Training-- The operator may use a Form 5000-23 for hazard training. The Form 5000-23 need not be used, however, if the following situations satisfy hazard training requirements:
(1) Verbal instruction of mine hazard avoidance procedures are given by mine personnel and the person receiving the instructions signs a .log sheet.
(2) Written instruction of mine hazard avoidance procedures are supplied. The written instructions, signed by the person receiving them, or a log sheet must be maintained as a record.
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I F H M A N OrtB25
Section 48.30 Condensation for training.
REGULATION
, (a) Training shall be conducted during normal working hours; miners attending such training shall receive the rate of pay as provided in Section 48.22(d) (Definition of normal working hours) of this Subpart B.
(b) If such training shall be given at a location other than the normal place of work, miners shall be compensated for the additional costs, such as mileage, meals, and lodging, they may incur in attending such training ses sions.
POLICY
Section 48.30 implements Section 115(b) of the Mine Act ("miners shall be paid at their normal rate of compensation while taking such training"). Section 48.22(d), which defines "normal working hours", states in part that; "Miners shall be paid at a rate of pay which shall correspond to the rate of pay they would have received had they been performing their normal work tasks-"
The purpose of both the statute and the regulations is to assure that miners are not financially penalized when they receive training during working hours. For example, if a miner is "cross shifted" and the "cross shift" is considered normal working hours, the rate of pay the miner would receive if working is the rate the miner must receive while in training.
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1 FHMAN 00526
S e c tio n 4 8 .3 1 Hazard tr a in in g .
REGULATION
(a) Operators shall provide to those miners, as defined in Section 48.22(a)(2) (Definition of miner) of this Subpart B, a training program before
such miners commence their work duties. This training program shall include the following instruction, which is applicable to the duties of such miners:
(1) Hazard recognition and avoidance;
(2) Emergency and evacuation procedures;
(3) Health and safety standards, safety rules and safe working procedures;
(4) Self-rescue and respiratory devices; and
(5) Such other instruction as nay be required by the District Manager based can circumstances and conditions at the mine.
(b) Miners shall receive the instruction required by this section at
least once every 12 months.
(c) The training program required by this section shall be submitted with the training plan required by Section 48.23(a) (Training plans* Submission and approval) of this Subpart B and shall include a statement on the methods of instruction to be used.
(d) In accordance with Section 48.29 (Records of training) of this Subpart B, the operator shall maintain and make available for inspection, certificates that miners have received the instruction required by this section.
' POLICY
The exposure to mining hazards varies according to task. The greater the hazard exposure, the greater the need for training.
Hazard training should be:
1. Mine specific, so that persons are advised of the hazards they may encounter at a particular mine; and
2. Conducted each time a person enters a different mine.
.
Section 48.31 requires operators to give hazard training to persons who are exposed to mine hazards. For example, a person driving a vehicle onto mine property to pick up a load of material who. remains in the vehicle at all times would ordinarily not be exposed to hazards peculiar to the mine, and consequently would not be required to receive training under Part 48.
-5 9 -
I FHMAN 00S27
Although the amount of required hazard training will vary, the following are examples of appropriate hazard training:
Bnployees of Equipment Manufacturers
1. Employees who are .on the mine site in a service or maintenance capacity must be given training in accordance with their exposure to hazards. If the specific job will not entail extended exposure to hazards at the mine, they need only be given hazard training. If the job assignment of a service or maintenance worker exceeds five consecutive working days at a particular mine, comprehensive training must be given-- either new miner training, or newly employed experienced miner training, as appropriate.
2. Manufacturers* field representatives, such as sales representatives and delivery personnel, must be given hazard training. If they are frequently exposed to mine hazards (more than 5 consecutive working days), they must be given cartprehensive training - either new miner training, or newly employed , experienced miner training,, as appropriate.
Labor, Management or Government Officials
1. Labor, management, or government officials visiting the mine site need not be given training. However, such persons should be accompanied by experienced miners and be provided with appropriate safety equipment.
- -2. Contractors doing work for the government which requires their presence at the mine to observe conditions ortto collect information must be given hazard training.
3. Authorized Representatives of the Secretary of Labor or Secretary of Health and Human Services need not be given any training or be accompanied when carrying out duties required by 30 CFR or by the Mine Act.
Pickup and Delivery Drivers
1. Persons coming onto mine sites to pick up mined materials or to deliver supplies and who remain inside their vehicles need not be given training. If they leave their vehicles they must be given hazard training.
Other Visitors
1. Students on field trips and other short term visitors (1 day or less) need not be given Part 48 training. However, they should be acccnpanied by experienced miners and be provided with appropriate safety equipment.
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I F H M A N nOS2ft
Section 48.32 Appeals procedures.
REGULATION
The operator, miner, and miners' representative shall.have the right of appeal from a decision of the District Manager.
(a) In the event an operator, miner, or miners' representative decides to appeal a decision by the District Manager, such an appeal shall be submit ted, in writing, to the Administrator for Coal Mine Safety and Health or Administrator for Metal and Nonmetal Safety and Health, as appropriate, MSHA, 4015 Wilson Boulevard, Arlington, Va. 22203, within 30 days of notification of the District Manager's decision.
(b) The Administrator may require additional information from the operator, the miners or their representatives, and the District Manager, if the Administrator determines such information is necessary.
(c) The Administrator shall render a decision on the appeal within 30 days after receipt of the appeal.
1 !
-6 1 -
tu-sr. goverurest pAumMG o m e s ii H * - - $59-079/20015
1
I FHMAM 00R29
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FORM 1000-2!
UNITED STATES DEPARTMENT OF LABOR
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NATIONAL M INE HEALTH AND SA FETY ACADEM Y
P.O. B O X 1166
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8ECKLEY,: WEST. VIRGINIA 25A0M166
po stage a n d fees paid
U S . DEPARTMENT OF LABOR W B`441
OFFICIAL BUSINESS PENALTY PRIVATE OSE. JWO
Cyprus I n d u s t r i a l M i n e r a l s Co. ATTN-: K e i t h B. Lehman 651 Metuchen Rd, S o u t h P l a i n f i e l d , NJ 07080
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.to ....u r r
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SAFELY
INDUSTRIAL SAFETY GUIDE Number 1
REVISED SEPTEMBER, 1 9 6 6 ,
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STATE Of NEW JERSEY
DEPARTMENT OF LABOR & INDUSTRY BUREAU Or ENGINEERING & SAFETY
T rillin, N-J-
I F H M A N 6(1531
This b u lle tin is published by the Bureau of E n g i n e e r i n g and S a f e t y of t h e New J e r s e y D e p a r t ment of Labor and In d u stry as p a r t of the Departm ent's worker safety promotion effort*
I t s p u rp o s e is t o a id in d u s tr y and i t s w o rk e rs
in re d u c in g th e num ber o f in ju r ie s r e s u ltin g "
fro m o n - th e - jo b a c c id e n ts *
The r e v i s i o n i s based upon B u l l e t i n 110
( r e v i s e d 1965) i s s u e d by t h e U* S* D epartm ent
of Labor and prepared by th e O ffice of Occu
p a t i o n a l S a f e t y , D i v i s i o n o f Programming and
R esearch*
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FHMAN 00632
MECHANICAL AND PHYSICAL HAZARDS
TEACH THEM TO LIFT
Manual Lifting Problem
Searching for a solution
T h e problem of injuries resulting from the manual handling of materials continues to plague industry. The accident preventionist still seeks to reduce the toll of this type injury by setting broad brush restrictions on how much a person should be permitted to l i f t The Bureau often receives requests from many quarters for regulations which set a limit on how much a person, male or female, can be ex pected to l i f t Everyone is searching for a solution. Many are seek ing that one magical "cook-book" formula to solve all of their manual lifting and carrying problems. Unfortunately, there is no easy way out
Complexities of the problem
Few people appreciate the complexities of the overall lifting prob-
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lem.. It is noted with considerable concern that the majority of the
inquiries pertain to only the weight-lifting limitations- Little if any
concern is expressed about the other aspects of the problem, i.e., how
much, how often, how far, how high, or for how long a period o f time
the weight is to be carried or handled- A typical-inquiry is quoted, .
verbatim, "I should like to know if there are rules of regulations .... ,, '
the amount of weight a person should lift while working'irra factory;
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if so, please advise." It is quite obvious from inquiries of this type v - .
that there is need for a considerable amount, of education in the over-
,
all "manual lifting problem." Too often, many look for a panacea, .
rule, or criterion of some kind, usually established by someone .else,
that can be applied by them so as to avoid a "total professional oval
' uation" of their own specific manual materials handling and lifting ` 1
problems.
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The subject is a very controversial one and it is still a most difficult
one to comprehend by those who fail to understand the complexities
involved in setting maximum lifting and carrying limits. There is
no panacea or "one-sliot" formula which can be validly applied as an
unrestricted and unconditional safe lifting criterion.
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i FHM AN 0(1*33
Worldwide (manual lifting) concern
The national and international concern over this problem is evi denced by the factthatseveral studies of considerablescopehave been completed in this area. Great Britain has for some time conducted extensive research inthe area. A most comprehensive study was con cluded in March 1964, in Geneva, under the auspices of the Interna tional Labor Organization (ILO), where experts from 11 countries met specifically for the purpose of attempting to establish a realistic criterion "On the Maximum Permissible Weight To Be Carried By One Worker" (theadultmaleand femaleworkers,aswell aschildren). Tliis group will meet ngtiin in 1966 tocontinue Phase II of thisstudy. Tliis phase will deal primarily with the evaluation of reaction and review of comment received from interested parties from all over the world on the recommendations the experts presented to the ILO on setting weight lifting limits. These recommendations are described in the following paragraphs.
Setting the limits
Where operations aresuch that-manual handlingcannot be avoided, it is incumbent upon the accident preventionist and management to setrealistic,"tailor-made" limitsaround both the person and thetask. There are no simple solutions to the setting of maximum permissible weights to becarried by any one worker.
Due regard must-begiven tothephysiological aspectsof liftingand load carrying. Externally,we niust.give consideration totheclimatic conditions, as well as the degree of training and experience each worker has had in lifting and carrying. The setting of manual lift ing and currying limits must be predicated upon, among other things, the sizeand typeof loud to be carried (compact or loose),distance of lift,height-and ]>osition of the lift,the working or walking level,the incline of the surface, etc. These factors piny a vital part in the development of weight limits on the loud that cun be lifted or carried forone time,forone day,a few days,oron a continuingand repetitive lrasis. The total energy expended plays a very important 'role in fixing limits The. fatigue factor contributes to the injury picture. There are medicophysical aspects that come into play with respect to the consumption of oxygen, pulse beat, wastes produced by muscular activity and theirinadequate elimination. The effectsofsuch accumu lationsmay causefatigue. Conelusionsdidemerge from theILO meet ing of experts on maximum permissible weights. There stillremains some question with respectto the unrestricted application of tentative limits recommended by thisgroup. The limits were setby the experts on the basis of "values obtained in the course of this research for individuals of normal constitution."
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I FHMAW 00534
The limits set by the experts are as follows:
T. Mole worker. To be carried by a d u lt m ale employed in oper ations requiring lifting and carrying should not normally exceed 40 kilograms (88.2 pounds). T h e e x p e rts a g re e d th a t th e to ta l d a sh /
lo a d c o u ld be s u ita b ly a d ju s te d to v a ry in g w o rk in g a n d e n v iro n m e n ta l
c o n d itio n s ,s ta te o f n u tr itio n a n d fa tig u e o f th e w o rk e r,b y a d ju s tin g
th e n u m b e r o f packages a n d w e ig h ts to be h a n d le d .
2. Women workers a n d boys. They alsoagreed that the maximum permissible weight for women workers and boys aged 16-18 years should be fixedbetween 15 and 20 kilograms (33 and 46.1 pounds).
3. Gfds. For girlsaged 16-18, between 12 and 15 kilograms (28.4 and 33 pounds).
Department's position: caution
While many have been waiting for some time for such a criterion and thesettingof permissible weight-lifting maximums by some out side expertise, the Department of L.&I ,is somewhat reluctant to accept these limitsunless they are properly surrounded by qualifica tions which spell out the conditions that the weights to be carried, lifted, and handled are in compact form with available means for assuming a'grip on them, and that such weights should be in such a position thatthey can be liftedvertically,and that they are going to be lifted properly from a position below the waist level to another positionbelow thewaistlevel,or from a positionabove the waist level to another position above the waist level. The aforementioned qual ificationsand conditions,aswell as thephysical capabilitiesand physi ological makeup of the individual worker, climatic conditions, etc., must play anothervitalpart in theadoption and setting of the afore mentioned limits. The recommended limitsarenotsupported in their present form without the qualifications described above.
The Department's caution with respect to an unconditional adop tionoftherecommendationsmade by theexpertstotheILO on lifting limits isperhaps more readily understood when erne reviews some of the reservationsmade by the experts themselves:
N u tritio n a l problem s. "The participants always stress the im portance of the stateof nutrition of the person employed to perform such work. A diet providing a sufficient amount of calories and an adequate amount of other nutrients isessential if the worker was to perform this work (maximum weight lifting) without injuring his health. The averagefoodrationvariesconsiderablyindifferentparts
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of the world and inevitably has repercussion on physical efficiency and muscle strength- These factors should be taken into account when 'fixing a maximum weight applicable to all countries."
Physical conditions. "The physical conditions of men can vary considerably not only from one region to another but also within the same community. This factor should be taken into account in defin ing &maximum weight applicable internationally."
Climatic condition*. "The climatic conditions exert a direct in fluence on the output of their work. It should again be stressed that a hot and humid climate often considerably reduces the amount of work which can be done."
Definition of ta sk . "The participants concluded that their task was to define the maximum weight of individual loads in terms of physiological capabilities, however, it was also important that normal handling operations performed during the workday should not have harmful repercussions on the worker's health. If the weight of the individual load is fixed at a suitable level the total daily amount of work c a n be a d a p te d to th e e n v iro n m e n ta l c o n d itio n , th e w o rk e r*e s ta te o f n u tr itio n , h is c o n s titu tio n ,e tc ., b y m o d ify in g th e n u m b e r o f
lo a d s h a n d le d d u r in g th e w o rk in g p e rio d ."
The above serves to reiterate the caution which must be exercised when attempting to set weight lifting limits.
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5K3UU NVIflIHd I
TEACH THEM HOW TO LIFT
Pick it up-- put it down From the time you cut off the alarm clock this morning, you have
been picking things up and putting them down-- your shoes, cup of coffee, fork loaded with scrambled eggs, the morning paper. Did you strain yourself or get a hernia? Not likely-- b u t do you know that the simple process of picking up and putting down results in strainsorherniasforthousandsof workerseveryyear?
At this moment, some of your workers are going through similar actions on a larger scale-- picking up boxes, loaded cartons, moving lumber or pipe or-mein], or in some way moving materials from one place to another. Each time they lift something, they may re ceiveastrainorhernia ifthey do notusethesafemethod.
Here's help for you As a foreman or supervisor, you are charged by management with
seeing that your workers get out production s a fe ty . Here are some suggestionson how you can help them preventinjuries,such ashernias, sprains,andstrains.
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The names of these injuries do not sound as final or as terrifying as death,, but the effects of such injuries on loss of production, loss of use of workers, and physical suffering to the workers themselves arenational problems which ex ten d right intoyour plant and to your workers.
In the job of preventing injuries, it is not necessary to split hairs on the difference between sprains and strains. Either term may be considered as explaining a condition caused by excessive stretch ing or overuse of a part, possibly involving a joint or ligament. Whether a worker pulls a muscle, gets a "crick" in his back, or twists a knee, it still hurts; he may lose tme from the job; and it ' couldhavebeenpreventedby proper methods.
Lifting, carrying, or placing large or heavy objects, or using some parts or muscles too much, usually results in an injury chalked up againstyour department.
Why do it the hard way?
Untrained persons often do a job the hard way. As a result, they have injuries,they soon lose their pep and energy, and they takemore time--- which slowsup production.
L iftin g isone of the jobs that ismore often done wrong than right. . By training workers in ita fe lift in g you are making an improvement
in work methods beneficial to your workers and to your employers.
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atb IMVIflIHd I
Get these facts in mind
Worker* must be trained in sofa liftin g .
Most people give littleor no thought to the matter of lifting until they meet some exceptional lifting problem or are injured through wrong liftingmethods.
M echanical devices prom ote s a fe ty w h e re the lo a d is great.
While mechanical aids are one solution to the prevention of in juries from handling materials, thereare instances where such devices" arenotpractical orsuitable. Itiswell known, however, that liftingor carrying injuries can be minimized by substituting mechanical for manual lifting. Cranes, hoists, elevators, conveyors, lift trucks, and similar devices are made for thispurpose. Where mechanical devices canbeused,injuriestoworkers from liftingcanbe prevented. A
There are lim its to the w e ig h t each person can l ilt safely. The physical condition, build, and stature of the individual has a lot to do with a person'sability to lift,heavy objects or to work on a repetitive lifting job. Workers with known physical weaknesses (such us tendency toward hernia) should not be put on jobs where lifting is required. Ho w much or how long a person can lift safely depends upon the pei-son. Underweight or overweight workers or workers with deformities of the spine are especially liable to strain
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from lifting. Also, arthritis, or previous injuries to joints may be aggravated by lifting. The strain of lifting is dangerous to persons with weak hearts, high blood pressure, or to those who have had lung disease.
Never overestimate the power of a woman There also are important physical factors that must be considered
_ as applying particularly to women. In assignment of women to jobs . requiring heavy lifting or carrying, the physical ability of the individ
ual woman should be determined not only on the basis of her weight and height but on the amount of strength die has and on her physical condition. I t has been found that heavy lifting tends to aggravate menstrual difficulties, and is especially to be avoided during pregnancy. Some States have laws that limit the amount of weight that women workersmay liftor carry. The regulations differ in the various States.
Job placemenf t, too The foreman should make use of all available information from
physical examination records to personal discussion before assign ing persons to lifting or carrying jobs. a
LVXUU NVIflIHd I
While the carnival expert can size yon up and guess your weight before you step on his scales, the same method does not work when it come to lifting. By giving a person the "once-over," you cannot determine how much he can lift safely. His capacity for work may be scaled by the amount he is required to lift and the number of times he must lift. Possibly your worker could lift, a certain object several times in a day safely--but what about lifting it many times an honr all day long!
Teamwork takes practice
Where the load or material is too much for one person to handle safely, and mechanical equipment is not practical for this purpose, as many additional workers as required should be assigned to assist in the job. This brings up another problem--"teamwork." Work ers of approximately the same size should be used, and they should be trained in team-lifting. I f one worker lifts too soon, or shifts the load, or lowers improperly, either he or his partner may be over loaded and strained. One person should be assigned to giving orders to assure the necessary coordination.
There Is a proper position for lifting heavy objects
Position and knack, or tricks of the trade, probably hold, equal rank with the other factors of safe lifting. These require training and practice, and many workers, not understanding their impor tance, fail to realize this. Taking the proper stance and using the muscles most capable of doing the job are subjects to be stressed in your training. An example of the knack, or tricks of the trade, can be illustrated by grain workers who, by taking proper stance and grip, swing heavy sacks of grain up onto t-lieir shoulders--while inexperi enced persons could barely move them.
Analyze before you start
In order to make your training most effective, take the time to .analyze the lifting or carrying jobs done by each of your workers. Taking each in torn,determine:
What does he lift or carry ? How much does it weigh * How far does he carry it? How often does he lift or carry it ? Hoes he carry it up or down stairs or ramps ? Is mechanical lifting equipment provided? Should mechanical liftingequipment be provided ? Are arrangements made for other workers to assist
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Now, from your analysis, determine which workers need instruc tion in safe lifting methods- It may be necessary to divide them into groups for separate instructions on lifting different materials orobjects.
Call your roup together for training Keep the group small for convenient handling and clear instruc
tion without disturbing the rest of the department. In this manner you can eventually reach every person under your supervision atyour convenience. You will probably want to plan your groups so that those who do the greatest amount of manual handling will be called first.
Describe plant experiences By checking the plant records, you probably can review several
yearsofwork injuries,among which areseveralimportant backstrains, hernias, and sprains. Check the amount of losttime from work and, where possible, get estimates on the costof medical and compensation expense. Some of these may be familiar enough toyou, personally, to give a detailed account of what actually was done wrong.
Try this experiment Place an object weighing 2 or 3 pounds on a table. Stand close to
the table and raise the object to the level of your chest Now replace the object on the table and step back a full arm's length. With your arms extended and held out straight, lift the object again to your chest 10
aesou NvrvHd
level. Feel the difference? Now you have shown a cardinal principle of good lifting-- K e e p th e o b je c t close to th e b o d y .
Demonstrate the proper way to lift
Prepare in advance a 20- or 25-pound bo* for practicing. Use this prop to demonstrate the principles of safe lifting. There are about 10 of these principles that you can learn sufficiently to carry on a running talkduringyour demonstration. They areasfollows:
1. Size up the load first-- do not attempt to lift italone if there is any doubt inyourmind aboutyour abilitytodo so.
2. Make sure that your footing is secure. Get a good balance-- thismeans feetfairlywideapart (8to12inches).
3. Place.the feetclose to the base of the object to be lifted. This is important because it prevents the back muscles from taking alltheload.
4. Bend theknees outward and "straddle" the load somewhat, keep ing theback asstraight aspossible.
5. Now start pushing up with your legs, using your strongest set of muscles. Keep the load close to your body as you come up, taking full advantage of the mechanical leverage your body now' possesses.
6. Lift the object-to the carrying position. If necessary to change your direction when in the upright position, be careful not to twistthebody. Turn yourbody withchangesof foot-position.
7. If you deposit- the load on a bench or table, place iton the edge to make the table take part of the load and then push itforward
with the arms or, if necessary, with part of the body in a for ward motion. 8. In putting the load down to the floor surface from a waist-high carrying position, bend the knees and, with a straight back and load close to the body, lower the load with the arm and leg muscles
NOTE.-- In placing your load down on the floor,firstbe sure that you have blocks placed to support the load-- allowing room to put it down withoutdnngertothefingers.
It all adds up to . . .
A finalsummary of the pointsyou want these people to keep always intheirminds when carryingmaterialsinyourdepartment.
1. Always carry the load close to the body. 2. Keep the back as straight as possible. 3. Lift with the leg and arm muscles.
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4. Always hare a clear vision over the load. 5. If the load interferes with normal walking--get help. 6. Never be afraid to ask for help in handling a load. 7. Bring in suggestions when you think some type of mechanical
equipment will do a better job. 8. Housekeeping is important. Tripping hazards or objects on
the floor can cause persons carrying a load to fall and be seriously injured. Have your workers practice proper lifting methods and remind them that the safe method should be used at all times. You can make SAFE LIFTING A HABIT in your department.
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i f h m a n nnsao
HOW TO BUILD A DEMONSTRATOR
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HOW TO BUILD IT
I FHiuiAN nnsdo
PARTS LIST
P a ri Wo* P a ri W ati
1 Head 2 Hip 3 Spine 4 Weight 5 Base 6 Stop 7 Foot
Wo. cg,
1 1 8 1 1 2 2
P ari Wo. P art Want
S Leg 9 Thigh 10 Arm 11 Handle 12 Rivet 13 Strap 14 Nail
Wo. Peg.
2 2 2 1 4 1 20
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MATERIALS LIST
Amount Item needed
Specification
Clear pine Clear pine Clear pine Clear pine Hardboard
Screen door spring Drawer pnil/screwe Hollow rivets Brass acrewa Nails Brads Brads Leather strap
Faint
1 2 " X 6" X 12 long
1 4 X 4 X4*4 long
1 1 X 4 ''X I8 " long 2 >iXJiX3>i" long 1 >4X16"X20" I No. 4* 1 "C" shaped 3 inch 4 >4X54 copper 10 No. 6X54 Jong roundhead
20 54 long 2 itf " long 4 1 long 1 54X1KX10''
(4 colors)
To b u m eo fn et openUan of tbo spin, * No. * o m en door Bprlns m in t bo mod.
Draw full size templates on heavy paper or cardboard for Parts 1, 2,
and 7 from the scaled drawings below.
-*-
Draw fo il size templates on heavy paper or cardboard for Parts 8,9, and 10 from the scaled drawings below.
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I FHMAM 00541
IN S T R U C T IO N S
Step A. Spine: From the 2" x 6" x 12" stock cui find dress one piece to the dim ension o f 1%" x 1% " x 9". Locate eenter and drill a % -inch hole through the center of the 9-inch length. From this, cut eight sections, each 1-inch long. Sand and paint outer surfaces buff and top and bottom (containing % -inch hole) red.
Step B. Head and Hips: From the remaining 2" j 6" x 12" stock, using tem plates 1 and 2 as patterns, cui out and dress to 1%-inch thick P a rts 1 and 2. In botton center of Part 1 and top center of Part 2 drill a % -incl hole to the depth of 1% inches. Sand and paint buff.
S tep C. Arms and Legs: From hardboard, usinj; templates 7 through 10 as patterns, cut out one each ol P arts 7 through 10. Reverse sides o f templates and agair cut out one each of P arts 7 through 10 to form oppositi side. Sand edges and paint buff.
Step D. Weight: Dress surface o f Part 4 to 3" i 3" x 4". P ain t blue.
Step E. Base: Dress surfaces of P art 5 to % " x 3%' x 18". Nail Parts 6 to P art 5 as shown in Figure 1 P a in t black.
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Step F. Cut spring to length of 9 inches and form new eye. In sert spring 1 inch in hole in top of P a rt 2. Secure with l^ -in e h wire brad through eye of spring.
Step G. Thread 7 sections of P art 3 over end of spring. E x pand the spring approximately 3 inches and tem porarily secure in place by inserting a hacksaw blade in coil of spring at top of spine. Thread remaining section of P art 3 over the spring.
S tep H. Insert spring 1 inch in hole in bottom of P art 1.. Secure as in Step F above. Remove hacksaw blade.
. ..
S tep I. . U sin g P a rts 14, nail
P a r t 13 to P a rts 1, 2, and 3. S tep J. A ttach P a r t 11 to cen
ter of P a r t 2, as shown in Figure 1. S tep K. U sin g P arts 12, as
semble (sm ooth side out) P arts 7, 8, and 9.
S tep L. A ttach P arts 7 to
P a r t 5 (smooth side out) with
screws so that hee.l is 2% inches
from end (see Figure 1). Step M. Attach Parts 9 to
P a rt 2 at a point 2y2 inches from bottom center of hips.
S tep N. A t t a c h P arts 10
(smooth side out) to center of
shoulder portion of P a rt 1 with screws. A rm s -should bo snug
without binding. Step O. Complete model by
attaching P a rts 10 to P a r t 4, % inch above center, with screws.
A l l jo in ts s h o u ld b e s n u g w ith o u t b in d in g -
SV3UU IW IfllH d |
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HOW TO DEMONSTRATE IT
INCORRECT LIFTING
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Step 1. Place the model in a squatting position, side view to the audience, with weight at the front of the base.
Step 2. Grasp handle and lift until legs are nearly straight..
Step 3 .
Hold the legs in this position and make model slowly lift the weight from base. Note extreme strain taking place in the lower section of the back.
CORRECT LIFTING
Step 4. Again place the model in a squatting position, but this time with the weight between the knees and the back nearly vertical.
Step 5- Grasp handle and lift, straigthening the legs, keeping the weight as near the body as possible and the back nearly vertical. Point out to the. students that the spine is braced from all sides by the tensed muscles of the back and abdomen,
. and the lifting is done with the strong leg muscles. Returning the model to resting posi tion, drive home the fact that if this technique of lifting is followed--even though difficult for
. . . . a while--it'will soon become habitual and the spine w ill be constantly protected from injury.
LEHMAN 00543
V
Organization and Responsibility of Safety Committees
LEHMAN 00544
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LEHMAN 00545
'H'feis BeeUot ta ero of o serlos dosigeed te ed end filers oit tbesa feo shero Eia
OSaeM aid Safety f? 5?ss K3qw ie^seigf adeDtrEt
tferfe Pepee.
LEHMAN 00546
O RG ANIZA TIO N A N D RESPONSIBILITY OF SAFETY COMMITTEES
INTRODUCTION "SAFETY PROGRAM" is a term usually used to describe the sum of all safety activities. To reach and maintain top safety performance, the cooperation of everyone in an organization is needed. A planned program must be developed to interest, educate and stimulate all employees in safety and demand their active partication in the elimination of accidentproducing causes. Management must supply the leadership and execu tive drive. In the ever-increasing complex of quantity production, careful planning for, and accurate control of, all operations must be clearly understood. Safety must be made an essential part of every production activity to at tain efficient quantity production. The key to safety is: it is far better to spend time and money preventing industrial accidents than to compensate for the human and economic losses they cause. This booklet is published by the Bureau of Engineering and Safety, New Jersey Department of Labor and Industry, for the purpose of assisting industries interested in developing an active Safety Committee program.
Safety Responsibility In management is vested the determination of policies and executive
direction. Therefore, from management must come the drive for safety. No business can expect to have a good safety performance unless its presi dent, chief executive officer or nwnnr demonstrates through his attitude and conduct that he expects and demands all employees to do their part.
Management should make it clear to all levels of supervision and to all employees that it supports the Safety Program and that every supervisor will be held aeeountable for success in Ids area. This policy must be clearly set forth in writing and must he brought to the attention of everyone in the plant.
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A policy statement, alone; is not enough; management must provide a safe and healthful place to work, and plan processes and operations with careful attention to safety. Safe and efficient operations are a product of good management. It pays off for the employer in better production, better employee relations and employee morale, high plant efficiency and lower workmen's compensation and medical costs.
Management of any business is confronted with daily "emergency" problems which require immediate handling. On such occasions it is tempting to defer or overlook the dictates of accident prevention with regrettable results. Unless accident prevention work (administration of the Safety Program) is considered as a daily responsibility, comparable in importance with all other daily problems, the job will not be done.
W hy a Safety Committee In small, as in large plants, the organization of SAFETY COMMITTEES
has become one of the most effective means of arousing an active interest in safety among all levels of the working force. Safety Committees pro, vide a medium whereby the plant operating manager, the safety engineer or the person designated to coordinate the plant's safety activities, can secure the advice of other qualified employees and obtain assistance to .work out problems relating to accident prevention.
With operating officials, supervisors, foremen and production workers officially enlisted in the safety effort by membership on the safety com mittees, attempts to bring about changes in work practices and the removal of physical hazards have a much better chance of success.
The on-the-job experience of a committee member is valuable in deter mining hazardous conditions and methods of work and in suggesting corrective measures.
A Safety Committee cannot take away the supervisor's responsibility for safety. It does, however, provide the additional help he needs for his continuous effort to prevent accidents.
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LEHMAN 00548
The Purposes of Safety Committees The general purposes of any plant safety committee are: (1) To arouse and maintain the interest of superintendents, foremen and group leaders in safety by keeping them fully informed on all safety activities. (2) To arouse and maintain the interest of all workmen and to con vince them that their cooperation is needed to prevent accidents. (3) To make all safety activities an integral part of all operating methods and procedures. (4) To improve the relationship between management and employees by working together in the interest of safety. Maxiurn results can only be accomplished when the rank and file of the workers have an intelligent understanding of the problem and have some respon sibility for making the safety program work. (3) To provide a means of free discussion of plant accidents and the advancement of ways and means to prevent them.
" ....... (6 )"To help management evaluate safety suggestions.
Types of Committees The most commonly used types of committees are: 1. Plant Safety Committee (main or governing committee) 2. Workmen's Committee 3. Technical Committee 4. Special Purpose Committee There are many other titles committees bear, especially in companies
with multi-plant operations and large plants, such as central, company, departmental, foremen's and labor-management committees.
Primarily, the size of a plant determines the type and number of Safety Committees that will function most effectively, fn a small plant, a single committee may combine all of the functions and activities outlined in this guide. Large plants may make use of a variety of committees to accom plish the various functions at different levels or in different areas.
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1. Plant Safety Committee
This committee functions as the main or governing body which acts on behalf of top management in supervising and controlling the accidentprevention program. The duties of the committee usually cover' the entire field of accident prevention. In small plants this committee is sometimes referred to as the "Shop Safety Committee."
Such a Shop Committee might have the following membership:
Plant manager Plant superintendent Plant engineer Maintenance supervisor One or more foremen One or more workers Employment manager Safety engineer or safety supervisor Nurse or company physician
The chairman of the committee should be the member who holds the position of greatest authority in the plant. The safety engineer or person assigned to coordinate the every-day safety activities should serve as secretary and advisor.
To be effective, the Safety Committee membership should be rotated from time to time, but only a few of the members at any one time. Usually a committee member serves for a period of six months or one year. In this way a large segment of the employees have an opportunity to receive the training, experience and inspiration developed through committee action. Rotation of members, however, should not afTect the chairman or the secretary.
This committee should meet at least once each month. A copy of the minutes prepared by the secretary should be sent to the operating man* ager or chief executive of the plant. He should also lie invited to attend the meetings whenever possible.
The committee organization for a medium sued plant can he the same as for a small plant but usually is supported by a Workmen's Safety Committee composed of a foreman and a number tf workers. The larger the plant the more desirable it is to organize a number of Workmen's Safety Committees to support the Plant Safety Committee. Some com panies organize a Workmen's Safety Committee in each principal de partment.
2. Workmen's Safety Committee
The Workmen's Safety Committee is usually found in the medium size and large plants. A foreman is selected by the Plant Safety Committee to serve as chairman of the Workmen's Safety Committee. Usually he is an active member of the Plant Safety Committee. His appointment should be fur a period of no less than six months. By rotating the chairmanship all foremen will have an opportunity to serve.
'4
LEHMAN 00549
The Workmen's Safety Committee should consist of three or more workers plus the chairman. Each member should serve for a three to six month term depending upon the size of the plant and the plan of organi zation. However, the important thing is to have enough members to insure a variety of ideas and opinions, and a small enough number to make sure that everyone will have an opportunity to express himself during a relatively short meeting.
Such a committee gives valuable aid in the education and training of workers, in the investigation of all serious accidents or near accidoits, the correction of hazards, and in providing continuous inspection for unsafe conditions and practices.
By studying and discussing accidents and their causes, the workers on the committee are convinced of the large part played by the workman him. self in causing and preventing accidents. By giving the workman some active part in safety work -- some recognition, some responsibility -- his interest in safety is secured.
The committee should meet monthly. Minutes of the meeting should be kept and a copy sent to the Plant Safety Committee.
3. Technical Committee
' Technical Committees, as the name implies, are useful on specific problems and activities for which specialized knowledge is needed. When ever the Plant Safety Committee is laced with a problem requiring an engineering revision, a guard design or a special process problem, it can lie referred tu a special committee, chaired by the chief engineer. The committee membership- should lie made up of the master mechanic, the safety engineer lif there is onel and other technical personnel.
4. Special Purpose Committees
Special purpose. couiiuiUees are usually set up for specific jobs and nnmially dismissed when their purpose is accomplished. Such jobs include contests! safety erlchraiiims and awards, special investigation of specific problems, oll-thc-joli safely, fire safety drives, the investigation of a 'major accidental occurrence, etc.
5
The Functions of Sofely Committees
The basic function of all safety activities is to create and maintain an active interest in safety in order to reduce accidents. The functions may be broadly classified as:
1. LEGISLATIVE--To determine policies and safe practices and rec ommend their adoption to management.
2. EXECUTIVE--To see that safety is a real part of the everyday plant operations--to get things done.
3. EDUCATIVE--To teach safety to each committee member and through him to the rank and file of workers.
Legislative
In any industry, large or small, there are any decisions to be made as to the policy of the company in connection with its accident prevention program such as: -- (a) Standards for guarding machinery and equipment...................... ........
(b) Standards for the purchase of equipment, machinery, buildings and safety equipment
(c) Standard operating practices including safety rules and systems of reward and penalty.
(d) Establishing accident statistical programs, accident reporting, etc. (e) Assisting management in working out the details of- the company
safely policy.
Executive
This function is primarily one of translating into action the policies that have been adopted. To accomplish this the Safety Committee should: (a) Make, or have made, investigations of all accidents and make rec ommendations for the prevention of a recurrence. (b) Make, or have made, regular plant inspections for the purpose of eliminating accident or health hazards. Follow up to determine action taken. (c) Review all safety suggestions and follow them through until their disposal. (d) Supervise all safety promotion activities such as safety contests, awards, special purpose drives, etc.
Educative
As an educative force, Safety Committees cannot be surpassed. Service on a Safety Committee is the best way of arousing and holding the interest of men in safety. By promoting interest in the program, they can develop a good safety attitude among their co-workers.
6
LEHMAN 00550
The ultim ate success o f any safety program is;based upon tw o im portant factors: first, m aintaining in teiett, and second, givin g recognition to em ployees who render a service to safety.
A s an educative force, many of the follow ing prom otional itm w can be used successfully:
Sound safety m ovies Bulletin board system Safety poster displays Safely instruction cards Plant safety manual F ire prevention week activities Suggestion system s Safety displays Plant safety contests awards, etc. Safety literature passouts, etc.
Organization of Safety Committees
There are certain fundamentals that should be observed in organizing a Safety Committee. To be effective, a committee must have prestige. Therefore, a committee should be composed of key management personnel, supervisors, foremen and workers, well known and respected by manage ment and workers.
The work of a committee may be best accomplished in a prompt, effec tive and orderly manner when chaired by the person of highest authority among its membership. The person selected must be a real leader -- someone who will make the committee go. He must have practical famil iarity with the accident problems, be enthusiastic about the safety pro gram and have the respect of the other members of the committee.
The chairman should prepare the agenda for the monthly safety meet ings. The meetings should be held during regularly scheduled working, hours under the most favorable conditions.
The following is a brief outline of the suggested order of business that may be adopted by the Safety Committees:
(a) Call to order -- promptly at the appointed lime lb) Roll call -- by the secretary lc) Introduction of visitors (d) Reading of minutes of the previous meeting
7
(e) Unfinished business (f) Review of accidents and statistics (g) Special' program presentation such as a talk, presentation of a
movie, etc. (h) Discussion of safety inspections made during the month and action
taken (i) New business -- any problems, plans, programs, etc. (j ) Adjournment
W hat ffhe Safety Committee Does
The successful Safety Committee, regardless of the type, has the re sponsibility of helping to plan the safety program and then following up to see- that it operates effectively. Usually, follow-up action decided upon is assigned to an individual or a small sub-committee.
The committee can gain little success without the cooperation of the . workers, foremen and the safety program coordinator, all of whom must contribute to the support of the program. The Safety Committee ties together, guides and supports the various groups. Therefore, it is advis
able to establish definite policies for the conduct of its activities. These should include the following:
1. Establish procedures for handling suggestions and recommenda tions of the committee.
2. Conduct regularly scheduled meetings for the purpose of discussing accident prevention methods, safety promotion activities, items noted during inspections, injuries and injury records, and any other pertinent subjects.
3. Arrange for an inspection of a selected area or areas of the estab lishment to discover and eliminate accident-producing conditions. Select a specific group of the committee membership to make the inspection.
4. Investigate, record and discuss accidents and determine causes for the purpose of devising preventive measures.
5. Recommend changes or additions to protective devices or equip ment.
6. Develop or revise safe practice rules to meet current needs. 7. Provide safety and first-aid training for the committee members .
and workers. 8. Stimulate worker interest in safety by setting an example for all
employees to follow.
8
LEHMAN 00551
9. Participate in special program activities such as "ofl-the-job safety," "plant protection against fire," "visitors' safety," etc.
10. Keep records of all minutes of meetings.
11. DON'T FORGET that the Safety Committee acts in a staff capacity. Neither the committee as a whole nor its individual membership should assume that they have a big stick to enforce company rules. DON'T FORGET the supervisor is responsible for everything in his department. Cet his cooperation.
12. OBEY ALL SAFETY RULES -- SET AN EXAMPLE FOR OTHERS
How to Measure Result's
Each injury is, in Itself, proof that some hazard or combination of hazards has not been "-dequalely controlled. Therefore, the occurrence of injuries in any plant constitutes the only final measure of safety in that plant's operations. A nud injury record is proof that something is wrong. To use the injury record as a measure of safety performance, it is neces sary to know how often the injuries occur and how serious they are.
The accepted practice is to include, us a basis of measurement only those injuries which prevents the injured worker from resuming work on the next day or shift, or results in some permanent bodiiy impairment such as death, loss of a member of the body, loss of sight, etc.
This unit of measure is called "INJURY FREQUENCY RATE." It is the number of disabling injuries for each million man-hours worked. Written as a formula it is:
INJURY FREQUENCY = Number of disabling injuries x 1,000,000
RATE
Total number oi man-hours worked
The total number of man-hours worked can usually be obtained directly from pay-roll figures or determined by multiplying the number of em
ployees by the average number of hours worked per person during any given period.
Using the Formula
Assuming" that a plant with 250 employees who worked 24 days' at 8 hours per day, experienced two disabling injuries during the month while working 48,000 man-hours:
Injury Frequencv Rate = 2 x 1,000,000 48,000
Injury Frequency Rate 41.6 for the month
By figuring the Frequency Rate at regular periods (monthly, quar terly, annually) the safety committee can judge the progress and effective ness of the plant safety program.
A comparison of current injury rates with those of similar companies and with those of the industry as a whole, will provide the safety com mittee with a reliable evaluation of the plant's safety performance. If the Frequency Rate is above the average rate there is a definite need for positive action by the committee..
9
H i e A m e r ic a n S t a n d a r d s A s s o c ia tio n h a s p u b l i s h e d a Bet o f s t a n d a r d s
re la tin g to th e re co rd in g a n d m ea su rin g of w o rk in ju rie s.k n o w n a s Z 16.1
w h ic h 'c a n -b e o b tain ed fo r a sm all fee.. T he" co n ten ts o f th e sta n d a rd a re
valuable in reco rd in g an d in terp retin g . in ju ries.
.
In addition to th is stan d ard m ethod how ever th e rep o rtin g , reco rd in g '
an d investigation of m in o r, non-disabling in ju rie s can h e very h elp fu l to
th e prevention o f m o re scriouB occurrences.
' ..
Plan Some Safety Feature For Each M onth
O ne a id 'to a successfu l sa fety p ro g ra m is a n o b jectiv e'-fo r e ach m o n th . B y spot-lighting th is o b jective throu g h o u t th e org an izatio n aiid d irectin g th e e ffo rts .in in sp e c tio n s , p o s te rs a n d .d iscu ssio n i n , t h i s d ir e c tio n , th e com m ittee can expect resu lts on th e subjects featu red .' Special safety p ro g ram s, cu rren t accident so u rces as in d icated b y accident rep o rts, o r o th er activities m ay suggest su b jects to be fe a tu re d -. :
H ie follow ing exam ple suggests th e type o f subjects w hich m ay be c o n sid e re d :
January F e b ru a ry M arch A pril M ay June July . A ugust Septem ber O ctober Novem ber D ecem ber
H ousekeeping
.F lo o rs, aisles, etc.
M achine h azard s
E ye protection '
S tairs, rom ps -
'
E lectrical equipm ent
H eat exhaustion
M aterial-' h a n d lin g
H an d lin g acids, chem icals
F ire protection
Safety shoes
'
S afe work, m eth o d s i
riftkfiB
10
LE H M A N 00552
s p - z 6 ' C> <7 S 7
Federal Mine Safety & Health Act of 1977,
Public Law 91-173, as amended by Public Law 95-164*
........... An Act
Be it enacted by the Senate and House o f Representatives o f th e United S ta tes o f Am erica in Congress assembled. T h a t
th is A c t m ay be cited a s th e "F e d e ra l M ine S a fe ty a n d H e a lth
A ct of 1977".
FINDINGS AND PURPOSE
Sec . 2. C ongress d e clare s th a t--
(a) th e firs t p rio rity a n d co n cern of all in th e coal or
o th e r m in in g in d u stry m u st be th e h e a lth an d sa fe ty of its
m o st p recious reso u rce-- th e m in er;
(b) d e a th s a n d se rio u s in ju rie s fro m u n sa fe an d u n
h e a lth fu l co n d itio n s a n d p ra c tic e s in th e coal or o th e r
m in es cau se g rie f a n d su ffe rin g to th e m in ers a n d to th e ir
fam ilies;
.
(c) th e r e is a n u r g e n t n e e d to p ro v id e m o re e ffe c tiv e
m e a n s a n d m ea su re s fo r im p ro v in g th e w o rk in g co n d itio n s
a n d p r a c tic e s in th e N a tio n 's c o al o r o th e r m in e s in o rd e r
to p re v e n t d e a th and serio u s ph y sical h a rm , a n d in o rd er
to p re v e n t o ccu p a tio n a l d ise a se s o rig in a tin g in su c h m in es;
(d) th e e x iste n c e of u n sa fe a n d u n h e a lth fu l co n d itio n s
a n d p r a c t i c e s i n t h e N a t i o n 's c o a l o r o t h e r m i n e s i s a s e r i
ous im p ed im en t to th e fu tu re g ro w th of th e coal or o th er
m in in g in d u stry and c an n o t be to le ra te d ;
(e) th e o p e ra to rs of su c h m in es w ith th e a ssista n c e of
th e m in ers h a v e th e p rim a ry resp o n sib ility to p re v e n t th e
e x is te n c e of su c h c o n d itio n s an d p ra c tic e s in su c h m in es;
(f) th e d isru p tio n of p ro d u c tio n an d th e loss o f incom e to
o p e ra to rs an d m in e rs a s a re s u lt of coal or o th e r m in e ac
c id e n ts or o ccu p atio n ally cau sed d iseases u n d u ly im p ed es
and b u rd e n s com m erce; and
(g) i t is th e p u rp o s e of th is A c t (1) to e s ta b lis h in te rim
m a n d a to ry h e a lth an d sa fe ty sta n d a rd s and to d ire c t th e
S e c re ta ry of H e a lth , E d u ca tio n , and W elfare an d th e Sec-'
re ta r y of L ab o r to develop a n d p ro m u lg a te im p ro v ed
m a n d a to ry h e a lth or sa fe ty sta n d a rd s to p ro te c t th e
h e a l t h a n d s a f e t y o f t h e N a t i o n 's c o a l o r o t h e r m i n e r s ; (2 )
to re q u ire th a t each o p e ra to r of a coal or o th e r m in e a n d
e v e r y m in e r in s u c h m in e c o m p ly w ith s u c h s ta n d a r d s ; (3)
to c o o p era te w ith , a n d p ro v id e a ssista n c e to, th e S ta te s in
th e d e v e lo p m e n t an d e n fo rc e m e n t of effectiv e S ta te coal
* This document was prepared within the Office o f the Solicitor. Division of Mine Health and Safety. Department of the Interior, and reflects changes to the Federal Coal Mine Health and Safety A ct o f 1 9 6 9 [Tab. L . 9 1 - 1 7 3 1 The
Changes are based upon tAe Federal Mine Safety and Health Amendments Act o f 1 9 7 7 1-Pub. L. 9 5 - 1 6 4 ]- Do not use this document os a legal citation to authority.
For sale Ijy llie Superintendent o( Dtxuincnts, 1J.S. Government P rin ling office Washington, D.C. 20102
S tock N o. 021-0 HMM023-3
o r o t h e r m in e - h e a lth a n d s a f e ty p r o g r a m s ; a n d - (4) to im p ro v e an d ex p an d , in c o o p era tio n w ith th e S ta te s a n d th e coal o r o th e r m in in g in d u stry , re se a rc h a n d d e v elo p m en t a n d tr a in in g p ro g ra m s aim ed a t p re v e n tin g coal o r o th e r m in e a cc id e n ts a n d o ccu p atio n ally c au sed d ise a se s in th e in d u stry .
D E FIN IT IO N S
S e c . 3. F o r th e p u rp o se o f t h is A c t, th e te r m -- (a) "S e c re ta ry " m ean s th e S e c re ta ry of L ab o r o r h is
del e g a te ; (b) " co m m erce" m e a n s tra d e , traffic, c o m m erce, tra n s -
Eo r t a t i o n , o r c o m m u n i c a t i o n a m o n g t h e s e v e r a l S t a t e s , o r e tw e e n a p lace in a S ta te and a n y place o u tsid e th e re o f, o r w ith in th e D istrict of C olum bia o r a p o ssessio n of th e U n ite d S ta te s , o r b etw een p o in ts in th e sa m e S ta te b u t th ro u g h a p o in t outside th e re o f;
(c) " S ta te " in c lu d e s a S ta te o f th e U n ite d S ta te s , th e D is tric t o f C o lu m b ia, th e C o m m o n w e a lth o f P u e rto R ico, th e V irg in Isla n d s, A m erican S am o a, G u am , a n d th e T ru s t T e rrito ry of th e P acific Isla n d s;
(d) " o p e ra to r" m e a n s a n y o w n e r, le s se e , o r o th e r p e rso n w h o o p e r a te s , c o n tro ls, o r s u p e rv is e s a coal or, o th e r m in e o r an y in d ep en d en t co n tracto r p erfo rm in g serv ices o r con s tru c tio n a t su ch m ine;
(e) " a g e n t" m e a n s a n y p e rso n c h a rg e d w ith re sp o n sib ili t y f o r th e o p e ra tio n o f all o r a p a r t o f a c o al o r o th e r m in e o r th e su p e rv isio n of th e m in e rs in a coal o r o th e r m in e;
( f ) " p e r s o n '' m e a n s a n y i n d i v i d u a l , p a r t n e r s h i p , a s s o c i a tio n , c o rp o ra tio n , firm , s u b s id ia ry of a c o rp o ra tio n , o r o th e r o rg a n iz atio n ;
(g) " m in e r" m e a n s a n y in d iv id u a l w o rk in g in a coal or o th e r m in e;
(h ) Cl) " c o a l o r o t h e r m in e " m e a n s (A ) a n a r e a o f la n d fro m w h ich m in e rals a re e x tra c te d in n o n liq u id form or, if in liq u id fo rm , a re e x tra c te d w ith w o rk e rs u n d e rg ro u n d , (B ) p riv a te w ay s an d ro a d s a p p u rte n a n t to su ch a re a , a n d (C ) la n d s , e x c a v a tio n s, u n d e rg ro u n d p a ssa g e w a y s , s h a fts , slo p es, tu n n e ls an d w orkings, stru c tu re s , fa cilitie s; e q u ip m e n t, m a c h in e s, tools, o r o th e r p ro p e rty in c lu d in g im p o u n d m en ts, re te n tio n dam s, and ta ilin g s p o n d s, on th e s u rfa c e o r u n d e rg ro u n d , u sed in , o r to be u se d in, or. r e s u ltin g fro m , th e w o rk of e x tra c tin g such m in e ra ls from th e ir n a tu r a l d e p o sits in n o n liq u id fo rm , o r if in liquid fo rm , w ith w o rk e rs u n d e rg ro u n d , o r u se d in , o r to be u sed in , th e m illin g of such m in erals, or th e w o rk of p re p a rin g coal o r o th e r m in e ra ls, and in clu d e s custom coal p re p a ra tio n fa cilities. In m ak in g a d e te rm in a tio n of w h a t co n sti tu te s m in e ra l m illin g fo r p u rp o se s of th is A ct, th e S e c re ta r y sh a ll give d u e c o n sid e ra tio n to th e c o n v e n ie n c e of a d m in istra tio n re su ltin g from th e d e le g atio n to one A s s is ta n t S e c re ta ry of all a u th o rity w ith re s p e c t to th e h e a lth a n d s a fe ty of m in e rs em ployed a t o n e p h y sic al e s tab lish m en t;
(2) F o r p u rp o se s of title s II, I I I , a n d IV , "c o a l m in e " m e a n s a n a re a o f la n d a n d all s tr u c tu r e s , fa c ilitie s , m a-
2
LEH M A N 00554
c h in e ry , to o ls, e q u ip m e n t, s h a fts , slo p es, tu n n e ls , e x c a v a tio n s, a n d o th e r p ro p e rty , re a l or p erso n al, placed u p o n , u n d e r, or above th e su rfa c e of suen land by an y p erso n , u sed in? o r to be u se d in , o r re s u ltin g fro m , th e w o rk of e x tra c tin g in such a re a b itu m in o u s coal, lig n ite , o r a n th ra c ite fro m its n a tu ra l d ep o sits in th e e a rth by a n y m e a n s o r m eth o d , a n d th e w o rk of p re p a rin g th e coal so e x tra c te d , an d in clu d es cu sto m coal p re p a ra tio n fa cilitie s;
(1) " w o r k o f p r e p a r i n g t h e c o a l " m e a n s t h e b r e a k i n g , c ru sh in g , sizin g , c le a n in g , w a sh in g , d ry in g , m ix in g , s to r in g an d lo ad in g of b itu m in o u s coal, lig n ite , o r a n th ra c ite , a n d su c h o th e r w ork of p re p a rin g su ch coal a s is u su a lly d o n e b y th e o p e ra to r of th e coal m in e;
Cj) " i m m i n e n t d a n g e r " m e a n s t h e e x i s t e n c e o f a n y c o n d itio n o r p ra c tic e in a co al o r o th e r m in e w h ich co u ld r e a so n ab ly oe ex p ected to c au se d e a th o r se rio u s p h y sical h a rm b efo re su ch co n d itio n or p ra ctic e can b e a b a te d ;
(k) " a c c id e n t" in c lu d e s a m in e ex p lo sio n , m in e -ignition, m in e fire, o r m in e in u n d a tio n , o r in ju ry to, o r d e a th of, an y person:
Cl) " m a n d a t o r y h e a l t h o r s a f e t y s t a n d a r d " m e a n s t h e in terim m an d a to ry h e a lth or sa fe ty sta n d a rd s estab lish e d b y t i t l e s 11 a n d 111 o f t h i s A c t , a n d t h e s t a n d a r d s p r o m u l g a te d p u rs u a n t to title I of th is A ct;
(m ) " P a n e l" m e a n s th e In te rim C o m p lian ce P a n e l e s ta b lish ed b y th is A ct; an d
(n) " A d m in istra tio n " m e a n s th e M ine S a fe ty a n d H e a lth A d m in istra tio n in th e D e p a rtm e n t of L ab o r.
(o) "C o m m issio n " m e a n s th e F e d e ra l M in e S a fe ty a n d H e a lth R ev iew C o m m issio n .
M INES SUBJECT TO ACT
S ec. 4. E ach coal o r o th e r m in e, th e p ro d u c ts o f w h ich e n te r co m m erce, or th e o p e ra tio n s o r p ro d u c ts of w hich affect co m m erc e, and each o p e ra to r of su c h m in e, an d e v e ry m in e r in such m in e shall be su b je c t to th e p ro v isio n s of th is A ct.
INTERIM COMPLIANCE PANEL
S e c . 5. (a) T h e re is h e re b y e s ta b lish e d th e In te rim C om pli a n ce P a n e l, w h ich sh a ll b e co m p o sed o f five m e m b e rs a s fo l low s:
Cl) A s s i s t a n t S e c r e t a r y o f L a b o r f o r L a b o r S t a n d a r d s , D e p a rtm e n t of L ab o r, o r h is d eleg ate:
(2) D ire c to r o f th e B u r e a u o f S ta n d a r d s , D e p a r tm e n t o f C om m erce, or h is d eleg ate;
(3) A d m in is tr a to r o f C o n s u m e r P ro te c tio n a n d E n v iro n m en ta l H e alth S erv ice, D e p a rtm e n t of H e a lth , E d u c a tio n , and W elfare, o r h is d e le g ate ;
(4) D ire c to r of th e B u r e a u o f M in es, D e p a rtm e n t o f th e In te rio r, o r h is d e le g ate ; an d
(5) D ire c to r of th e N a tio n a l S c ien c e F o u n d a tio n , o r h is d eleg ate. (b) M e m b e rs of th e P a n e l s h a ll s e rv e w ith o u t c o m p e n sa tio n in, a d d itio n to t h a t re c e iv e d in th e ir r e g u la r e m p lo y m e n t, b u t sh all be e n title d to re im b u rse m e n t fo r tra v e l, su b siste n c e, an d
3
o th e r n e c e ssa ry expenses in c u rre d b y th em in th e p erfo rm
an ce of d u tie s v ested in th e P an el. (c) N o tw ith s ta n d in g a n y o th e r p ro v isio n o f law , th e S e c re
ta ry of H e a lth , E d u catio n , a n d W elfare, th e S e c re ta ry of C om m erce, th e S e c retary of th e In terio r, and th e S ecretary
sh a ll, u p o n re q u e st of th e P a n e l, p rovide th e P a n e l such p e r so n n el a n d o th e r assista n ce a s th e P an el d e te rm in e s n eces s a ry to e n ab le i t to c a riy o u t its fu n c tio n s u n d e r th is A ct.
(d) T h re e m e m b e rs o f th e P a n e l s h a ll c o n s titu te a q u o ru m
fo r d o in g b u s in e s s . A ll d e c isio n s of th e P a n e l sh a ll b e by m a jo rity v o te. T h e c h airm a n of th e P a n e l sh a ll b e selected b y th e m em b ers fro m am ong th e m em b ersh ip th ere o f.
(e) T h e P a n e l is a u th o riz e d to a p p o in t as m a n y h e a rin g e x a m in e rs as a re n e c e ssa ry fo r p ro ceed in g s re q u ire d to be
c o n d u c te d in a c c o rd a n c e w ith_ th e p ro v isio n s o f th is A c t. T h e p ro v isio n s ap p licab le to h e a rin g e x a m in e rs ap p o in ted u n d e r
se c tio n 3105 of title 5 of th e U n ite d S ta te s C ode sh all be ap p li cab le to h e a rin g e x a m in e rs a p p o in te d p u rs u a n t to th is su b se c
tio n . (f)
.(l) I t sh all be th e fu n c tio n of th e P a n e l to c a rry o u t th e
d u tie s im p o sed o n it p u r s u a n t to th is A ct a n d to p ro v id e a n
o p p o r tu n ity f o r a p u b lic h e a r in g , a f te r notice,- a t th e r e q u e s t
of a n o p e ra to r of th e affected coal m in e o r th e re p re se n ta tiv e of th e m in e rs of su ch m in e. A n y o p e ra to r o r re p re se n ta tiv e of
m in e rs a g g rie v e d b y a fin a l d e c isio n o f th e P a n e l m a y file a p e titio n fo r rev iew of su c h d ecisio n u n d e r sectio n 106 of th is A ct. T h e p ro v isio n s of th is se c tio n sh a ll te rm in a te u p o n com
p le tio n o f th e P a n e l's fu n c tio n s as s e t f o r th u n d e r th is A ct. A ny h e a rin g held p u r s u a n t to th is su b se c tio n sh a ll be of re cord a n d th e P an el sh a ll m ak e fin d in g s of fa c t an d sh all issu e a w ritte n d ecisio n in c o rp o ra tin g its fin d in g s th e re in in acco rd
ance w ith sectio n 554 of title 5 of th e U n ited S ta te s C ode.
(2) T h e P a n e l sh a ll m a k e a n a n n u a l re p o rt, in w ritin g , to th e S e c re ta ry fo r tra n s m itta l b y him to th e C o n g ress co n cern
in g th e a ch iev e m en t of its p u rp o ses, and an y o th e r re le v an t
in fo rm a tio n (in clu d in g a n y reco m m e n d a tio n s) w hich i t d eem s
a p p ro p ria te .
T IT L E I-- G E N E R A L
MANDATORY SAFETY AND HEALTH STANDARDS
SEC. 101. (a) T h e S e c re ta iy sh a ll b y ru le in acc o rd an c e w ith p ro c ed u re s se t fo rth in th is se c tio n a n d in acco rd an ce w ith sectio n 553 of title 5, U n ited S ta te s C ode (w ith o u t re g ard to a n y re fe re n c e in su c h se c tio n to se c tio n s 556 a n d 557 of su ch title), develop, p ro m u lg ate, an d re v ise as m ay be a p p ro p ria te , im p ro v ed m a n d a to ry h e a lth o r s a fe ly s ta n d a rd s fo r th e p ro te c tio n of life an d p re v e n tio n of in ju rie s in coal o r o th e r m in es.
(1) W h e n e v e r th e S e c re ta ry , u p o n th e b a s is o f in fo rm a tio n s u b m itte d to him in w ritin g b y a n in te re s te d p erso n , a re p re s e n ta tiv e o f a n y o rg a n iz a tio n of em p lo y ers o r em ployees, a n a tio n a lly reco g n ized sta n d a rd s -p ro d u c in g o rg a n iz atio n , th e S e c re ta ry o f H e alth , E d u ca tio n , an d W elfare, th e N atio n al I n s titu te fo r O ccu p atio n al S a fe ty a n d H e a lth , o r a S ta te o r
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Eo l i t i c a l s i A d i v j s i o n , o r o n t h e b a s i s o f i n f o r m a t i o n d e v e l o p e d y th e S e c re ta ry o r o th erw ise av ailab le to h im , d e te rm in e s th a t a ru le sh o u ld be p ro m u lg ated in o rd e r to se rv e th e objec tiv e s of th is A ct, th e S e c re ta ry m ay re q u e st th e re c o m m e n d a tio n o f a n a d v is o ry c o m m itte e a p p o in te d u n d e r s e c tio n 102 (c). T h e S e c re ta ry sh a ll provide su c h an a d v iso ry c o m m itte e w ith a n y p ro p o sals o f his ow n o r of th e S e c re ta ry of H e a lth , E d u c a tio n , a n d W elfare, to g e th e r w ith all p e rtin e n t fa c tu a l in fo rm a tio n d eveloped by th e S e c re ta ry o r th e S e c re ta ry o f H e a lth , E d u c a tio n , an d W elfare, o r o th erw ise a v a ila b le , in c lu d in g th e re su lts of re sea rc h , d em o n stratio n s, and ex p erim e n ts. A n a d v iso ry co m m ittee sh all su b m it to th e S e c re ta ry its reco m m en d atio n s re g a rd in g th e ru le to be p ro m u lg a ted w ith in 60 d ay s from th e d a te of its ap p o in tm en t or w ith in su ch lo n g e r o r s h o rte r p erio d as m ay be p rescrib ed b y th e S e c re ta ry , b u t i n n o e v e n t f o r a p e rio d w h ic h is lo n g e r t h a n 18 0 d a y s . W hen th e S e c re ta ry receiv es a reco m m en d atio n , a cc o m p a n ied by a p p ro p ria te c rite ria , fro m th e N atio n al In s titu te fo r O ccu p a tio n a l S a fe ty an d H e alth th a t a ru le be p ro m u lg a te d , m odi fied, o r re v o k e d , th e S e c re ta ry m u st, w ith in 60 d a y s a f te r r e ceip t th e re o f, re fe r su ch reco m m en d atio n to ' a n ad v iso ry co m m ittee p u rs u a n t to th is p arag ra p h , or p u b lish su c h as a p ro p o s e d r u le p u r s u a n t to p a r a g r a p h (2), o r p u b lis h in t h e F e d e ra l R e g iste r his d e te rm in a tio n n o t to do so, an d h is re a so n s th e re fo r. T h e S e c re ta ry sh all be req u ired to re q u e st th e re co m m e n d a tio n s of an ad v iso ry co m m ittee a p p o in te d u n d e r se c tio n 102 (c) if th e ru le to b e p ro m u lg a te d is, in th e d is c re tio n o f th e S e c re ta ry w h ich sh a ll b e final, n ew in e ffe c t o r a p p lic a tio n a n d h a s sig n ific a n t econom ic im p a c t
(2) T h e S e c r e ta r y s h a ll p u b lis h a p ro p o se d ru le p r o m u lg a t ing, m o d ify in g , o r re v o k in g a m a n d a to ry h e a lth o r s a fe ty s ta n d a rd in th e F e d e ral R e g iste r. If th e S e c re ta ry d e te rm in e s th a t a ru le sh o u ld be p roposed an d in co n n ectio n th e re w ith h a s ap p o in te d a n a d v iso ry co m m ittee as p ro v id ed b y p a ra g ra p h (1), th e S e c r e ta iy s h a ll p u b lish a p ro p o se d ru le , o r th e re a so n s fo r h is d e te rm in a tio n n o t to p u b lish su c h ru le , w ith in 60 d a y s fo llo w in g th e s u b m is s io n o f th e a d v is o ry c o m m itte e 's re co m m e n d a tio n o r th e e x p ira tio n of th e p erio d of tim e p re scrib ed b y th e S e c re ta ry in such su b m issio n . In e ith e r e v en t, th e S e c re ta ry sh a ll afford in te re s te d p e rso n s a p erio d of 30 d ay s a f te r a n y such p u b licatio n to su b m it w ritte n d a ta o r co m m en ts on th e proposed ru le . S u ch co m m en t p erio d m ay be e x te n d e d by th e S e c re ta ry u p o n a fin d in g of good c a u se , w h ic h th e S e c re ta ry sh a ll p u b lish in th e F e d e ra l R e g iste r. P u b lic a tio n sh a ll in clu d e th e te x t of su ch ru les proposed in th e ir e n tire ty , a co m p arativ e te x t of th e proposed ch an g es in e x istin g ru les, a n d sh a ll in clu d e a co m p reh en siv e in d ex to th e ru le s, cross-referenced by su b ject m a tter.
(3) O n o r b e fo re th e la s t d a y o f th e p e rio d p ro v id e d fo r th e s u b m is s io n o f w r itte n d a t a o r c o m m e n ts u n d e r p a r a g r a p h (2), a n y in te r e s te d p e rs o n m a y file w ith th e S e c r e ta r y w r itte n o b jectio n s to th e proposed m a n d a to ry h e a lth o r s a fe ly s ta n d a rd , s ta tin g th e g ro u n d s th e re fo r an d re q u e s tin g a p u b lic h e a rin g on su c h o b jectio n s. W ith in 60 d ay s a f te r th e la s t d a y fo r filin g su c h objectio n s, th e S e c re ta ry sh a ll p u b lis h in th e F e d e ra l R e g is te r a n o tice sp e c ify in g th e m a n d a to ry h e a lth o r s a f e ty s ta n d a r d to w h ic h o b je c tio n s h a v e b e e n filed a n d a
5
h e a rin g re q u este d ; a n d sp ecify in g a tim e and p lace fo r su c h h e arin g . A ny h e a rin g u n d e r th is su b sectio n for th e p u rp o se of h e a rin g re le v a n t in fo rm a tio n sh a ll com m ence w ith in 60 days a fte r th e d a te of p u b licatio n of th e n o tice of h e arin g . H e a r in g s req u ired by th is su b se c tio n sh a ll b e con d u cted b y th e S e c re ta ry , w ho m ay p re sc rib e ru les a n d m a k e ru lin g s co n cern in g p ro c e d u re s in s u c h h e a rin g s to avoid u n n e c e ssa ry c o st or d elay . S u b je c t to th e n e e d to avoid u n d u e d e la y , th e S e c re ta ry sh a ll p ro v id e fo r p ro c e d u re s t h a t w ill affo rd in te re s te d p a rtie s th e rig h t to p a rtic ip a te in th e h e a rin g , in c lu d in g th e rig h t to p re s e n t o ral s ta te m e n ts a n d to offer w ritte n co m m en ts and d a ta . T he S e c retary m ay re q u ire by su bpoena th e a tte n d an c e o f w itn e sse s and th e p ro d u c tio n o f ev id e n ce in co n n ectio n w ith a n y p ro c ee d in g in itia te d u n d e r th is sectio n . If a p erso n re fu s e s to obey a su b p o e n a u n d e r th is su b sectio n , a U n ited S ta te s d istric t c o u rt w ith in th e ju risd ic tio n of w hich a p ro c ee d in g u n d e r th is su b se c tio n is co n d u cted m ay , u p o n p e titio n by th e S e c re ta ry , issu e a n o rd e r re q u irin g com pliance w ith such subpoena. tra n s c rip t sh all be ta k e n of an y such h e a r in g a n d sn a il b e a v a ila b le to th e p u b lic.
(4) (A) W ith in 90 d a y s a f t e r c e r tific a tio n o f t h e re c o rd o f t h e h e a r in g h e ld p u r s u a n t to p a r a g r a p h (3), th S e c re ta ry s h a ll b y ru le p ro m u lg a te , m od ify , o r re v o k e su c h m a n d a to ry h e a lth o r sa fe ty sta n d a rd s, and p u b lish his re aso n s th ere fo r.
(B ) In th e c a se of a p ro p o sed m a n d a to ry h e a lth o r s a fe ty s ta n d a rd to w h ich o b jec tio n s re q u e s tin g a pu b lic h e a rin g h a v e n o t b e e n filed, th e S e c r e ta r y , w ith in 90 d a y s a f te r th e p e rio d fo r filin g su ch o b jectio n s h a s ex p ired , sh a ll by ru le p ro m u l g a te , m o dify, o r re v o k e su c h m a n d a to ry s ta n d a rd s , an d p u b lish h is re a so n s th e re fo r.
(C) In th e e v e n t t h e S e c r e ta r y d e te r m in e s t h a t a p ro p o se d m a n d a to ry h e a lth o r s a fe ty s ta n d a rd sho u ld n o t be p ro m u l g a te d h e s h a ll, w ith in t h e tim e s sp e c ifie d in s u b p a r a g r a p h s (A) an d (B ) pu b lish h is re a s o n s fo r h is d e te rm in a tio n .
(5) A n y m a n d a to ry h e a lth o r s a f e ty s ta n d a r d p ro m u lg a te d as a fin al ru le u n d e r th is se c tio n sh a ll be effectiv e u p o n p u b li c a tio n in th e F e d e ra l R e g is te r u n le s s th e S e c re ta ry sp ecifies a la te r d ate. " (6 ) ( A ) T h e S e c r e t a r y , i n p r o m u l g a t i n g m a n d a t o r y s t a n d a r d s d e a lin g w ith to x ic m a te ria ls o r h a rm fu lp h y s ic a l a g e n ts u n d e r th is su b sectio n , sh a ll s e t s ta n d a rd s w h ich m o st a d eq u a te ly a s s u re on th e b asis o f th e b e st a v a ila b le ev id en ce th a t no m in e r w ill s u ffe r m a te ria l im p a irm e n t o f h e a lth o r fu n c tio n a l c a p a c ity e v en if su c h m in e r h a s re g u la r e x p o su re to th e h a z a rd s d e a lt w ith b y su c h s ta n d a rd fo r th e p erio d of h is w o rk in g life. D ev elo p m en t of m a n d a to ry s ta n d a rd s u n d e r th is su b sectio n sh all be b ased u p o n re se a rc h , d em o n stratio n s; ex-
fe r i m e n t s , a n d s u c h o t h e r i n f o r m a t i o n a s m a y b e a p p r o p r i a t e , n ad d itio n to th e _ a tta in m e n t of th e h ig h e st d eg ree of h e a lth an d sa fe ly p ro tec tio n fo r th e m in e r, o th e r c o n sid eratio n s sh all be th e la te s t a v a ila b le sc ien tific d a ta in th e field, th e fe a sib ili ty of th e sta n d a rd s , a n d ex p erien ce g ain ed u n d e r th is and o th e r h e a lth and s a fe ty law s. W h en ev er p ra ctic a b le , th e m an d a to ry h e a lth , o r sa fe ly sta n d a rd p ro m u lg ated shall b e ex p ressed in te rm s o f o b jectiv e c rite ria and of th e p e rfo rm a n ce desired .
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LE H M A N 00556
(B ) T h e S e c re ta ry of H e a lth , E d u c a tio n , an d W elfare, as soon as p o ssib le a fte r th e d a te of e n a c tm e n t of th e F e d e ra l M ine S a fe ty an d H e a lth A m e n d m e n ts A c t of 1977 b u t in no e v e n t la te r th a n 18 m o n th s a fte r su c h d a te an d on a c o n tin u in g b asis th e re a fte r, sh a ll, fo r each to x ic m a te ria l o r h a rm fu l p h y sic a l a g e n t w h ic h is u se d o r fo u n d in a m in e,' d e te rm in e w h e th e r s u c h m a te ria l o r a g e n t is p o te n tia lly to x ic a t th e co n c e n tra tio n s in w h ich it is u se d o r fo u n d in a m in e . T h e S e c re ta ry of H e alth , E d u catio n , a n d W elfare sh a ll su b m it su c h d e te rm in a tio n s w ith re sp e c t to su c h to x ic su b s ta n c e s o r h a rm fu l phy sical a g e n ts to th e S e c retary . T h e re a fte r, th e S e c re ta ry of H e alth , E d u c a tio n , an d W elfare sh a ll su b m it to th e S e c re ta ry all p e r tin e n t c r ite r ia re g a rd in g a n y su c h s u b s ta n c e s d e te r m ined to b e to x ic o r a n y su c h h a rm fu l a g e n ts as su c h c rite ria a re d ev eloped. W ith in 60 d ay s a f te r re c e iv in g a n y c rite ria in acco rd an ce w ith th e p re ce d in g se n te n c e re la tin g to a to x ic m a te ria l o r h a r m f u l p h y sic a l a g e n t w h ic h is n o t a d e q u a te ly covered by a m a n d a to ry h e a lth or s a fe ty sta n d a rd p ro m u lg a t ed u n d e r th is sectio n , th e S e c re ta ry sn a il e ith e r a p p o in t an ad v iso ry c o m m ittee to m ak e re co m m e n d a tio n s w ith re sp e c t to a m an d a to ry h e a lth or sa fe ty sta n d a rd co v erin g su ch m ate ria l o r a g e n t in a c c o rd a n c e w ith p a r a g r a p h (1), o r p u b lis h a p ro posed ru le p ro m u lg a tin g su ch a m a n d a to ry h e a lth o r sa fe ty s ta n d a r d in a c c o rd a n c e w ith p a r a g r a p h (2), o r s h a ll p u b lis h h is d e te rm in a tio n n o t to do so.
(7) A n y m a n d a to ry h e a lth o r s a f e ty s ta n d a r d p ro m u lg a te d u n d e r th is su b sec tio n sh all p rescrib e th e u se o f lab els o r o th e r a p p ro p ria te fo rm s o f w a rn in g as a re n e c e s s a ry to in s u re th a t m in e rs a re a p p rise d of all h a z a rd s to w h ic h th e y a re ex p o se d , re le v a n t sy m p to m s and ap p ro p ria te em erg en cy tre a tm e n t, and p ro p e r co n d itio n s and p re c a u tio n s of s a fe u se o r e x p o su re . W h ere a p p ro p ria te , su c h m a n d a to ry s ta n d a rd sh a ll also p re sc rib e s u ita b le p ro tec tiv e e q u ip m e n t a n d c o n tro l o r tech n o lo g i- cal p ro c ed u re s to b e u sed in co n n ectio n w ith su c h h a z a rd s an d sh all p ro v id e fo r m o n ito rin g or m e a su rin g m in e r e x p o su re a t su ch lo catio n s a n d in te rv a ls, an d in su ch m a n n e r so a s to a s su re th e m ax im um p ro tec tio n of m in ers. In a d d itio n , w h e re a p p ro p ria te , any su ch m an d a to ry sta n d a rd sh a ll p re scrib e th e ty p e and fre q u e n c y of m ed ical e x a m in a tio n s o r o th e r te s ts w hich sh a ll b e m ad e a v ailab le, by th e o p e ra to r a t h is co st, to m in e rs .ex p o sed to s u c h h a z a rd s in o rd e r to m o s t e ffe c tiv e ly d e te rm in e w h e th e r th e h e a lth o f s u c h m in e r s is a d v e rs e ly affected b y su c h e x p o su re. W h ere a p p ro p ria te , th e m a n d a to ry sta n d a rd sh all p ro v id e th a t w h ere a d e te rm in a tio n is m ad e th a t a m in er m ay suffer m ate ria l im p a irm e n t of h e a lth or fu n ctio n al c ap acity b y reaso n of ex p o su re to th e h a z a rd cov ered by su ch m a n d a to ry sta n d a rd , th a t m in e r sh all b e re m oved from su ch ex p o su re and re assig n ed . A ny m in e r tra n s fe rre d as a re s u lt o f su ch e x p o su re sh a ll c o n tin u e to receiv e co m p en satio n fo r su ch w ork a t no less th a n th e re g u la r r a te of p a y fo r m in e rs in th e c lassificatio n su c h m in e r held im m e d iately p rio r to h is tra n s fe r. In th e e v e n t of th e tra n s fe r of a m in e r p u rs u a n t to th e p reced in g se n te n c e , in c re a s e s in w ag es of th e tra n sfe rre d m in er sh all oe based upo n th e new w ork . classificatio n . In th e e v e n t su c h m ed ical e x a m in a tio n s a re in th e n a tu re of re se a rc h , as d eterm in ed b y th e S e c re ta ry of H e a lth , E d u ca tio n , an d W elfare, su c h e x a m in a tio n s m ay be
7
fu rn ish ed a t th e expense of th e S e c retaiy of H ealth , E d u ca tio n , an d W elfare. T h e re su lts of e x a m in a tio n s or te s ts m ad e p u rs u a n t'to th e p re c e d in g se n te n c e sh a ll b e fu rn ish e d o n ly to th S e c r e ta r y o r th e S e c re ta ry of H e a lth , E d u c a tio n , a n d W el fa re , a n d , a t th e re q u e s t o f th e m in e r, to h is d e sig n a te d physi-
(8) T h e S e c r e ta r y s h a ll, to t h e e x te n t p ra c tic a b le , p ro m u l-
fa t e s e p a r a t e m a n d a t o r y h e a l t h o r s a f e t y s t a n d a r d s a p p l i c a le to m in e c o n s tru c tio n a c tiv ity on th e s u rfa c e . (9) N o m a n d a to r y h e a lth o r s a f e ty s ta n d a r d p r o m u lg a te d u n d e r th is title sh all red u ce th e p ro tec tio n afforded m in e rs by an ex istin g m a n d a to ry h e a lth o r sa fe ty sta n d ard .
(b) (1) "H ie S e c r e t a r y s h a ll p r o v id e , w ith o u t r e g a r d to t h e re q u ire m e n ts of c h a p te r 5, title 5, U n ited S ta te s C ode, fo r an em erg en cy te m p o ra ry m a n d a to ry h e a lth or sa fe ty s ta n d a rd to ta k e im m e d ia te effect u p o n p u b lic a tio n in th e F e d e ra l R e g is te r if h e d e te r m in e s (A ) t h a t m in e rs a re ex p o sed to g ra v e d a n g e r fro m e x p o su re to su b sta n c e s o r a g e n ts d e te rm in e d to be to x ic o r p h y s ic a lly h a r m f u l, o r to o th e r h a z a r d s , a n d (B) th a t su c h e m e rg en c y s ta n d a rd is n e c e ssa ry to p ro te c t m in e rs from su c h d a n g er.
(2) A te m p o r a r y m a n d a to r y h e a lth o r s a f e ty s ta n d a r d s h a ll be effectiv e u n til su p e rse d ed by a m a n d a to ry sta n d a rd p ro m u lg a te d in a cc o rd an c e w ith th e p ro c e d u re s p re sc rib e d in p a r a g r a p h (3) o f th is s u b s e c tio n .
(3) U p o n p u b lic a tio n of s u c h s ta n d a r d in th e F e d e ra l R e g is te r th e S e c re ta ry sh a ll co m m en ce a p ro ceed in g in a cco rd an ce w ith se c tio n 101 (a), an d th e s ta n d a rd s a s p u b lish ed sh a ll also serv e a s a p ro p o sed ru le fo r th e p ro ceed in g . T h e S e c re ta ry shall p ro m u lg a te a m a n d a to ry h e a lth o r s a fe ty sta n d a rd u n d e r th is p a ra g ra p h no la te r th a n n in e m o n th s a fte r p u b lic a tio n of th e e m e rg e n c y te m p o ra ry s ta n d a rd as p ro v id e d in p a r a g r a p h (2).
(c) U p o n p e titio n b y th e o p e r a to r o r t h e r e p r e s e n ta tiv e o f m in e rs, th e S e c re ta ry m ay m o d ify th e a p p lic atio n of a n y m a n d a to ry s a fe ty s ta n d a rd to a coal o r o th e r m in e if th e S ec re ta ry d e te rm in e s th a t an a lte rn a tiv e m eth o d of a ch iev in g th e r e s u lt o f s u c h s ta n d a r d e x is ts w h ic h w ill a t all tim e s g u a r a n te e no less th a n th e sa m e m e a su re of p ro tectio n afforded th e m in e rs o f su c h m in e by su ch sta n d a rd , or th a t th e ap p lica tio n of su c h s ta n d a r d to s u c h m in e w ill re s u lt in a d im in u tio n of s a fe ty to th e m in e rs in su c h m in e . U p o n re ce ip t of s u c h pe titio n th e S e c re ta ry sh all p u b lish n o tice th e re o f a n d g iv e n o tice to th e o p e ra to r o r th e re p re s e n ta tiv e of m in e rs in th e affected m in e , as a p p ro p ria te , an d sh a ll c a u se su c h in v e s tig a tio n to be m ad e as he d eem s a p p ro p ria te . S u ch in v e stig a tio n sh a ll p ro v id e a n o p p o rtu n ity fo r a public h e a rin g a t th e re quest of such o p erato r or re p re se n tativ e or o th er in te rested p a rty , to e n ab le th e o p e rato r o r th e re p re se n ta tiv e of m in e rs
m su ch m in e o r o th e r in te re s te d p a rty to p re se n t in fo rm a tio n
re la tin g to th e m o d ificatio n of su c h sta n d a rd . B e fo re g ra n tin g an y ex cep tio n to a m a n d a to ry sa fe ty s ta n d a rd , th e fin d in g s of th e S e c re ta ry or h is a u th o rize d re p re se n ta tiv e sh a ll be m ad e p u b lic an d sn a il b e a v a ila b le to th e re p re s e n ta tiv e o f th e m in ers a t th e affected m in e. T h e S e c re ta ry sh all issu e a decision in c o rp o ra tin g h is fin d in g s of fa c t th e re in , and sen d a copy th ere o f to th e o p e ra to r or th e re p re se n ta tiv e of th e m in e rs, as
8
LE H M A N 00557
a p p ro p ria te . A ny such h e a rin g sh all be of record and sh all be su b je c t to sectio n 554 of title 5 of th e U n ited S ta te s C ode.
(d) A n y p e rso n w ho m a y b e a d v e rs e ly affe c te d b y a m a n d a to ry h e a lth o r sa fe ty sta n d a rd p ro m u lg a ted u n d e r th is sectio n
m ay , a t a n y tim e p rio r to th e s ix tie th d ay a fte r su c h sta n d a rd is p ro m u lg a te d , file a p e titio n c h a lle n g in g t h e v a lid ity o f s u c h m a n d a to ry s ta n d a rd w ith th e U n ited S ta te s C o u rt of A p p eals fo r th e D istric t of C olum bia C irc u it o r th e c irc u it w h e re in su c h p e rso n re sid e s or h a s h is p rin cip al p lace of b u sin e ss, fo r a ju d icial re v ie w of su ch sta n d a rd . A copy of th e p e titio n sh all be fo rth w ith tra n sm itte d by th e clerk of th e c o u rt to th e Sec r e ta ry . T h e filing of su ch p e titio n s h a ll n o t, u n le s s o th e rw ise ordered by th e c o u rt, o p erate as a s ta y of th e sta n d a rd . N o o b jectio n th a t h as n o t been u rg e d b e fo re th e S e c re ta ry sh all be considered^ b y th e c o u rt, u n le ss th e fa ilu re o r .n eg lect to u rg e su c h o b jectio n sh all be ex cu sed fo r good c a u se show n. T he v alid ity of an y m an d ato ry h e a lth o r sa fe ty sta n d a rd sh all n o t b e s u b je c t to ch allen g e on th e g ro u n d s th a t a n y of th e tim e lim ita tio n s in th is sectio n h a v e b e en ex ceed ed . T h e p ro ce d u res of th is su b sectio n shall be th e ex clu siv e m e a n s of c h a l le n g in g th e v a lid ity of. a m a n d a t o r y h e a l t h o r s a f e t y s t a n d a r d .
(e) T h e S e c re ta ry sh a ll se n d a co p y of e v e ry p ro p o sed m a n d a to ry h e a lth or sa fe ty sta n d a rd o r re g u la tio n at th e tim e of p u b lic a tio n in th e F e d e ra l R e g is te r to th e o p e ra to r o f e a c h coal o r o th e r m in e and th e re p re s e n ta tiv e or th e m in e rs a t su ch m in e and su c h copy sh a ll be im m e d ia te ly p o sted on th e b u lle tin b o a rd of th e m in e by th e o p e ra to r or nis a g e n t, b u t fa iju re to receiv e su c h n o tice sh all n o t re liev e a n y o n e of th e o b lig a tio n to com ply w ith su c h s ta n d a rd o r re g u la tio n .
ADVSSOHV CO M M ITTEES
SEC. 102. (a) (1) T h e S e c r e ta r y o f th e I n te r io r sh a ll a p p o in t
an a d v iso ry co m m ittee on coal or o th e r m in e sa fe ty re se a rc h
com posed of--
(A ) th e D ire c to r o f th e O ffice o f S c ien c e a n d T ec h n o lo g y
or h is d eleg ate, w ith th e co n sen t of th e D irecto r;
(B ) th e D ire c to r of th e N a tio n a l B u re a u of S ta n d a rd s ,
D e p a rtm e n t of C om m erce, o r h is d eleg ate, w ith th e con-
-- - -- s e n t o f t h e D i r e c t o r ;
................
(Q) t h e D ir e c to r o f t h e N a tio n a l S c ie n c e F o u n d a tio n , o r h is d e le g a te , w ith the c o n se n t of th e D ire cto r; and
(D ) s u c h o th e r p e rso n s a s th e S e c r e ta r y o f th e I n te r io r m a y a p p o in t w ho a re k n o w le d g e a b le in th e field of co al or o th e r m in e sa fe ty research . T he S e c re ta ry of th e In terio r sh all d e sig n ate th e ch airm an of th e co m m ittee.
(2) T h e a d v is o ry c o m m itte e s h a ll c o n s u lt w ith , a n d m a k e re c o m m e n d a tio n s to, th e S e c re ta ry o f th e In te rio r on m a tte rs in v o lv in g or re la tin g to coal or o th e r m in e s a fe ty re sea rc h . T h e S e c re ta ry of th e In te rio r sh all c o n su lt w ith , and co n sid er th e re c o m m e n d a tio n s of, su c h c o m m itte e in th e c o n d u c t of su c h re se a rc h , th e m ak in g of an y g ra n ts , and th e e n te rin g in to of c o n tra c ts for such re sea rc h .
(3) T h e c h a ir m a n o f th e c o m m itte e a n d a m a jo r ity o f th e p e rso n s ap p o in ted by th e S e c re ta ry of th e In te rio r p u rs u a n t to p a r a g r a p h (1) (D ) s h a ll b e in d iv id u a ls w h o h a v e n o e co n o m ic
9
in te re s ts in th e coal or o th e r m in in g in d u s try , an d w ho are n o t o p e ra to rs , m in e rs, or officers o r e m p lo y e es o f th e F e d e ra l G o v e rn m e n t o r a n y S ta te or local g o v e rn m e n t.
(b) (1) The Secretary of Health, Education, and Welfare shall appoint an advisory committee on. coal or other mine health research composed of--
(A ) th e D ire c to r, B u re a u of M in es, or h is d e le g a te , w ith th e c o n se n t of th e D irecto r;
(B ) th e D ire cto r of th e N a tio n a l Sen n e e F o u n d a tio n , o r h is d eleg ate, w ith th e co n sen t of th e D irecto r;
(C) th e D ire c to r o f th e N a tio n a l I n s titu te s o f H e a lth , or h is d eleg ate, w ith th e co n sen t of th e D irecto r; an d
(D ) su c h o th e r p e rso n s a s th e S e c re ta ry of H e a lth , E d u c a tio n , and W elfare m ay a p p o in t w ho a re k n o w led g eab le in th e field of co al o r o th e r m in e h e a lth re s e a r c h . T h e S e c re ta ry of H e a lth , E d u ca tio n , an d W elfare sh all d esig n a te th e c h a irm a n of th e co m m ittee. (2) T h e a d v is o ry c o m m itte e sh a ll c o n s u lt w ith , a n d m ak e reco m m en d atio n s to ; th e S e c retary of H e a lth , E d u catio n , and W e lfa re on m a tte r s in v o lv in g or re la tin g to co al o r o th e r m ine h e a lth re se a rc h . T he S e c retary of H e a lth , E d u ca tio n , and W elfare sh a ll co n su lt w ith , and co n sid er th e reco m m en d atio n s of, su c h c o m m itte e in th e co n d u ct of su c h re s e a rc h , th e m a k in g of a n y g ra n ts , a n d th e e n te rin g in to of c o n tra c ts fo r such re se a rc h . (3) T h e c h a irm a n o f th e c o m m itte e a n d a m a jo rity of th e p e rso n s ap p o in ted by th e S e c re ta ry of H e a lth , E d u ca tio n , and W e lfa re p u r s u a n t to p a r a g r a p h (1) (D ) s h a ll b e in d iv id u a ls w ho h a v e no econom ic in te re s ts in th e coal o r o th e r m in in g in d u s try , a n d w h o a re n o t o p e ra to rs, m in e rs, or officers or e m p lo y e e s o f th e F e d e ra l G o v e rn m e n t o r a n y S ta te or local g o v e rn m e n t. * (c) T h e S e c re ta ry o r th e S e c re ta ry o f H e a lth , E d u c a tio n , an d W elfare m ay a p p o in t o th er a d v iso ry c o m m itte es as h e d e e m s a p p ro p ria te to a d v ise him in c a rry in g o u t th e provisio n s of tn is A c t T he S e c retary or th e S e c re ta ry of H e alth , E d u c a tio n , an d W elfare, a s th e case m ay be, sh all ap p o in t th e c h a irm a n o f eac h su c h co m m ittee. A m a jo rity of th e m em b e rs (in c lu d in g th e c h a irm a n ) of a n y su ch a d v iso ry co m m ittee a p p o in te d p u rs u a n t to th is su b sectio n sh a ll be com posed of inai-' v id u a ls w h o h a v e no econom ic in te re s ts in th e coal or o th e r m in in g in d u s try , a n d w h o a re n o t o p e ra to rs , m in e rs, or officers o r e m p lo y e e s o f th e F e d e ra l G o v e rn m e n t or a n y S ta te or local g o v ern m en t. (d) A d v iso ry c o m m itte e m em b e rs, o th e r th a n officers or em p lo y ee s o f F e d e ra l, S ta te , or local g o v e rn m e n ts , sh a ll be, fo r e a c h d a y (in clu d in g tra v e ltim e ) d u rin g w h ich th e y a re p e r fo rm in g c o m m itte e D usiness, e n title d to re c e iv e c o m p e n sa tio n a t a r a te fixed b y th e a p p ro p ria te S e c re ta ry b u t n o t in_excess o f th e m a x im u m r a te of p a y fo r g ra d e G S-18 a s p ro v id ed in th e G e n e ra l S ch ed u le u n d e r sectio n 5332 of title 5 of th e U n it ed S ta te s C ode, and sh all, n o tw ith sta n d in g th e lim ita tio n s of sec tio n s 5703 an d 5704 of title 5 of th e U n ited S ta te s C ode, be fu lly re im b u rse d for tra v e l, su b sisten ce, and re la te d expenses.
10
LE H M A N 00558
INSPECTIONS, INVESTIGATIONS. AND RECORDKEEPING
S ec. 103. (a) A u t h o r i z e d r e p r e s e n t a t i v e s o f t h e S e c r e t a r y o r
th e S e c retary of H ealth , E d u ca tio n , and W elfare sh all m ake
fre q u e n t in sp ections and in v e stig a tio n s in coal o r o th e r m in es
e a c h y e a r fo r th e p u rp o se of (1) o b ta in in g , u tiliz in g , a n d d is
s e m in a tin g in fo rm a tio n r e la tin g to h e a lth a n d s a f e ty co n d i-
tio n s, th e c au ses of accid en ts, a n d th e c a u se s of d ise ases an d
p h y sic a l im p a irm e n ts o rig in a tin g in su c h m in e s, (2) g a th e rin g
in fo rm a tio n w ith resp ect to m a n d a to ry h e a lth or sa fe ty sta n d
a rd s , (3) d e te rm in in g w h e th e r a n im m in e n t d a n g e r e x is ts , a n d
(4) d e te rm in in g w h e th e r th e r e is c o m p lia n c e w ith th e m a n d a
to ry h e a lth or sa fety sta n d a rd s or w ith an y c ita tio n , o rd er, or
d ecision issu ed u n d e r th is title or o th e r re q u ire m e n ts of th is
A ct. In c a rry in g o u t th e re q u ire m e n ts of th is su b sec tio n , no
a d v an c e n o tice of an in sp e ctio n sh a ll be p ro v id ed to a n y p e r
so n , ex cep t th a t in c a rry in g o u t th e re q u ire m e n ts of c la u se s
(1) a n d (2) o f th is su b s e c tio n ; th e S e c r e ta r y o f H e a lth , E d u c a
tio n , a n d W elfare m ay g iv e a d v a n c e n o tic e o f in sp e ctio n s. In
c a r r y i n g o u t t h e r e q u i r e m e n t s o f c l a u s e s (3) a n d ( 4 ) o f t h i s
su b sectio n , th e S e c retary sh all m ak e in sp ectio n s of e ac h u n
d e rg ro u n d coal o r o th er m in e in its e n tire ty a t le a s t fo u r
tim e s a y e ar, and of each su rfa c e co al or o th e r m in e in its e n
tire ty a t le a s t tw o tim e s a y e a r. T h e S e c re ta ry sh a ll dev elo p
g u id elin es fo r ad d itio n al in sp e c tio n s of m in es b ased on c rite r
ia in clu d in g , b u t n o t lim ited to , th e h a z a rd s fo u n d in m in e s
su b je c t to th is A ct, and h is e x p erien c e u n d e r th is A c t an d
o th e r h e a lth and sa fe ty law s. F o r th e p u rp o se of m ak in g a n y
in sp ectio n or in v estig a tio n u n d e r th is A ct, th e S e c re ta ry , or
th e S e c retary of H ealth , E d u c a tio n , an d W elfare, w ith re sp ec t
to fu lfillin g n is re sp o n sib ilitie s u n d e r th is A ct, o r a n y a u th o r
ized re p re se n ta tiv e of th e S e c re ta ry or th e S e c re ta ry of
H e a lth , E d u ca tio n , an d W elfare , sh a ll h av e a rig h t of e n try to,
u p o n , or th ro u g h an y coal or o th e r m in e.
(b) F o r th e p u rp o se o fm a k in g a n y in v e s tig a tio n of a n y acci
d e n t or o th e r o ccurrence re la tin g to h e a lth or sa fe ly in a coal
or o th e r m in e, th e S e c re ta ry m ay , a fte r n o tic e , hold p u b lic
h e a r i n g sa ,. da ni md ImI I ad jyf .s '
'
' in as fo r th e a tte n d -
a n c e a mid t e s t i m o n y
p ro d u ctio n of rele-
v a n t p ap ers, books, and d o cu m en ts, an d a d m in iste r o a th s.
W itn e sse s sum m oned sh all be p aid th e sa m e fe es a n d m ileag e
th a t a re paid w itn esse s in th e c o u rts of th e U n ite d S ta te s. In
c ase o f co n tu m acy or re fu sa l to obey a su b p o e n a se rv ed u p o n
an y p erso n u n d er th is sectio n , th e d istric t c o u rt of th e U n ited
S ta te s fo r a n y d istric t in w h ich su c h p e rso n is fo u n d or re
sid es or tra n s a c ts b u sin ess, u p o n ap p licatio n by th e U n ited
S ta te s a n d a fte r n o tice to su c h p e rso n , sh a ll h a v e ju risd ic tio n
to issu e a n o rd e r re q u irin g su c h p e rso n to a p p e a r an d give
te s tim o n y b e fo re th e S e c re ta ry o r to a p p e a r a n d p ro d u c e d o c
u m e n ts b efo re th e S e c retary , o r bo th , and an y fa ilu re to obey
su ch o rd er of th e c o u rt m ay be pu n ish ed by su ch c o u rt as a
c o n te m p t th ereo f.
(c) T h e S e c re ta ry , in c o o p e ra tio n w ith th e S e c re ta ry of
H e a lth , E d u catio n , and W elfare , sh all issu e re g u la tio n s r e
q u irin g o p e rato rs to m a in ta in a c c u ra te re co rd s of em p lo y ee
ex p o su res to p o ten tially to x ic m a te ria ls o r h a rm fu l ph y sical
a g e n ts w h ich are req u ired to be m o n ito red o r m e a su re d u n d e r
11
a n y ap p licab le m a n d a to ry h e a lth or sa fe ty sta n d a rd p ro m u l g a te d u n d e r th is A ct. S u c h re g u la tio n s sh a ll p ro v id e m in ers or th e ir re p re se n ta tiv e s w ith an o p p o rtu n ity to observe such m o n ito rin g or m ea su rin g , an d to h av e access to th e records th e re o f. S u ch re g u la tio n s sh a ll also m ak e a p p ro p ria te p ro v i sio n s fo r eac h m in er or fo rm e r m in e r to h a v e access to su ch re c o rd s as w ill in d ic a te h is ow n e x p o su re to to x ic m a te ria ls or h a rm fu l p h y sical a g e n ts. E a c h o p e ra to r sh a ll prom ptly, n o tify a n y m in e r w ho h a s b e e n or is b e in g exposed to to x ic m a te ria ls or h a rm fu l p h y sical a g e n ts in c o n c e n tra tio n s o r at levels w h ich exceed th o se p re sc rib e d by an ap p licab le m a n d a to ry h e a lth or sa fe ty s ta n d a rd p ro m u lg a te d u n d e r sectio n 101, or m a n d a te d u n d e r title II, a n d s h a ll in fo rm a n y m in e r w ho is b ein g th u s ex p o sed of th e c o rre c tiv e actio n b e in g tak en .
(d) A ll a cc id e n ts, in c lu d in g u n in te n tio n a l ro o f falls (except in a n y a b an d o n e d p a n e ls o r in a re a s w hich a re inaccessib le or u n sa fe fo r in sp ectio n s), sh all be in v e stig a te d by th e o p erato r o r h is a g e n t to d e te rm in e th e cau se a n d th e m ean s of prevents in g a re c u rre n c e . R eco rd s o f su c h accid en ts a n d in v e stig a tio n s sh a ll be k ep t and th e in fo rm a tio n sh all be m ad e av ailab le to th e S e c re ta ry or his a u th o riz e d re p re se n ta tiv e an d th e appro-
Er i a t e S t a t e a g e n c y . S u c h 'r e c o r d s s h a l l b e o p e n f o r i n s p e c t i o n y in te re s te d persons. S u c h reco rd s sh all in clu d e m an -h o u rs w orked an d sh all be re p o rte d at a freq u en cy d eterm in ed by th e S e c retary , b u t a t le a st an n u ally .
(e) A n y in fo rm a tio n o b ta in e d b y th e S e c re ta ry or b y th e S e c re ta ry o f H ealth , E d u c a tio n , and W elfare u n d e r th is A ct sh a ll be o b tain e d in su ch a m a n n e r a s not to im pose an u n re a s o n a b le b u rd e n u p o n o p e ra to rs , e sp e c ia lly th o s e operating sm all b u sin e sse s, c o n siste n t w ith th e u n d e rly in g p u rp o ses of th is A ct. U n n e ce ssary d u p licatio n of effort in o b tain in g in fo r m atio n sh all be re d u c e d to th e m axim um e x te n t feasible.
(f) S u b je c t to re g u la tio n s issu e d by th e S e c re ta ry , a re p re se n ta tiv e of th e o p e ra to r a n d a re p re se n ta tiv e a u th o rized by h is m in e rs sh a ll be g iv en a n o p p o rtu n ity to acco m p an y th e S e c re ta ry or h is au th o rize d re p re se n ta tiv e d u rin g th e p h y si cal in sp e c tio n of a n y co al o r o th e r m in e m ad e p u rs u a n t to th e p ro v isio n s o f su b sec tio n (a), fo r th e p u rp o se o f aid in g su ch in sp e c tio n a n d to p a rtic ip a te in pre- or p o st-in sp ectio n c o n fe r e n ce s h eld a t th e m in e. W h ere th e re is no a u th o riz e d m in er re p re se n ta tiv e , th e S e c re ta ry or his a u th o rize d re p re se n ta tiv e sh all c o n su lt w ith a re a so n a b le n u m b er of m in ers co n cern in g m a tte rs o f h e a lth a n d s a fe ty in su c h m ine. S u ch re p re s e n ta tiv e o f m in e rs w h o is also a n e m p lo y e e -o f th e o p e ra to r^ sh a ll su ffer no loss of p a y d u rin g th e p erio d of h is p a rtic ip a tio n in th e in sp e ctio n m ad e u n d e r th is su b sectio n . T o th e e x te n t th a t th e S e c retary or au th o rize d re p re se n ta tiv e of th e S e c retary d e te rm in e s th a t m ore th a n one re p re se n ta tiv e from each p a r ty w ould f u rth e r aid th e in sp e ctio n , h e c a n p e rm it e ach p a rty to h a v e a n eq u al n u m b e r of su ch ad d itio n al re p re se n ta tiv e s. H o w ev e r, o n ly one su ch re p re s e n ta tiv e of m in e rs w ho is an em p lo y ee o f tn e o p e ra to r sh a ll b e e n title d to su ffer n o loss of p ay d u rin g th e p erio d of su c h p a rtic ip a tio n u n d e r th e p ro v i sio n s o f th is su b sectio n . C om p lian ce w ith th is su b sectio n sh all n o t be a ju risd ic tio n a l p re re q u isite to th e e n fo rc e m e n t of an y p ro v isio n o f th is A ct.
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(g) (1) W h e n e v e r a r e p r e s e n ta tiv e o f th e m in e rs o r a m in e r in th e case of a coal or o th e r m in e w h e re th e re is no su c h r e p re s e n ta tiv e h a s re a so n a b le g ro u n d s to b eliev e th a t a v io la tio n of th is A ct or a m a n d a to ry h e a lth or sa fe ty s ta n d a rd ex ists, or an im m in en t d a n g er ex ists, su ch m in er o r re p re se n ta tiv e sh all h a v e a rig h t to o b ta in a n im m e d ia te in sp e ctio n by g iv in g n o tice to th e S e c re ta ry or h is a u th o riz e d re p re s e n ta tiv e of su c h v io latio n or d a n g e r. A n y su ch n o tice sh a ll be red u ced to w ritin g , sig n ed by th e re p re s e n ta tiv e of th e m in e rs o r by th e m in e r, a n d a copy shall be p ro v id ed th e o p e ra to r or h is a g e n t n o la te r th a n a t th e tim e o f in sp e ctio n , e x c e p t th a t- th e .o p e ra to r or h is a g e n t sh all b e n o tified fo rth w ith if th e c o m p la in t in d ic a te s th a t a n im m in en t d a n g er e x ists. T h e n a m e of th e p erso n g iv in g su c h n o tice a n d th e n a m e s of in d iv id u a l m in e rs re fe rre d to th e re in sh all n o t a p p e a r in su c h copy o r n o tific a tio n . U p o n re ce ip t of su c h n o tificatio n , a sp e c ia l in sp e c tio n sh all b e m a d e .a s soon a s p o ssib le to d e te rm in e if su c h v io la tio n o r d a n g er e x ists in acco rd an ce w ith th e p ro v isio n s o f th is title. If th e S e c re ta ry d e te rm in e s th a t a v io latio n o r d a n g er does n o t ex ist, h e sh all n o tify th e m in er o r re p re s e n ta tiv e of th e m in ers in w ritin g of su c h d e te rm in a tio n .
(2) P r io r to o r d u r in g a n y in s p e c tio n o f a c o a l o r o th e r m in e , a n y re p re se n ta tiv e of m in e rs o r a m in e r in th e case o f a coal o r o th e r m in e w h ere, th e re is no su ch re p re se n ta tiv e , m ay n o tify th e S e c retary o r an y re p re se n ta tiv e of th e S e c re ta ry re sp o n sib le fo r c o n d u c tin g th e in sp e c tio n , in w ritin g , o f a n y vio latio n of th is A ct or o f an y im m in en t d a n g e r w h ich h e h a s re a so n to b e lie v e e x is ts in su c h m in e. T h e S e c re ta ry sh a ll, by re g u la tio n , e sta b lish p ro c ed u re s for in fo rm a l rev iew o f a n y re fu sa l by a re p re se n ta tiv e of th e S e c re ta ry to issu e a c ita tio n w ith re sp e c t to a n y su ch alleg ed v io la tio n o r-o rd e r w ith re sp ect to su ch d a n g er an d sh a ll fu rn ish th e re p re se n ta tiv e of m in e rs o r m in e r re q u e stin g such rev iew a w ritte n s ta te m e n t o f t h e r e a s o n s f o r t h e S e c r e t a r y 's f i n a l d i s p o s i t i o n o f t h e c a s e .
(h) In a d d itio n to su ch reco rd s as a re sp ecifically re q u ire d by th is A ct, e v ery o p e ra to r of a coal o r o th er m in e sh a ll e sta b lish a n d m a in ta in su c h reco rd s, m ake su ch re p o rts , an d pro v id e s u c h in fo rm a tio n , a s th e S e c re ta ry or. th e S e c re ta ry o f H e a lth , E d u ca tio n , an d W elfare m a y re aso n a b ly re q u ire from tim e to ' tim e to e n a b le him to p e rfo rm h is fu n c tio n s u n d e r th is A ct. T he S e c retary or th e S e c re ta ry of H e alth , E d u ca tio n , an d W elfare is a u th o ris e d to com pile, a n a ly z e , a n d p u b lis h , e ith e r in su m m a ry o r d e ta ile d fo rm , su ch re p o rts o r in fo rm a tio n so o b tain ed . E x ce p t to th e e x te n t o th erw ise sp ecifically p ro v id ed b y th is A c t, all re c o rd s, in fo rm a tio n , re p o rts , fin d in g s ' c ita tio n s, n o tices, o rd e rs, o r d ecisio n s re q u ire d o r issu e d p u rs u a n t to or u n d e r th is A ct m ay be p u b lish e d from tim e to tim e , m a y be re le ased to an y in te re s te d p erso n , and sh all be m ad e a v a il ab le fo r p u b lic in sp ectio n .
(i) W h e n e v e r th e S e c r e ta r y fin d s th a t a c o a l o r o th e r m in e lib e ra te s ex cessiv e q u a n titie s of m e th a n e or o th e r ex p lo siv e g ases d u rin g its o p e ratio n s, or th a t a m e th a n e or o th e r g as ig n itio n or ex p lo sio n h a s o c cu rre d in su ch m in e w h ich re s u lte d in d e a th o r se rio u s in ju ry a t a n y tim e d u rin g th e p re v io u s five y e a rs, or th a t th e re e x ists in su c h m in e som e o th e r e sp e cially h a z a rd o u s co n d itio n , he sh a ll p ro v id e a m in im u m o f one sp o t
13
in sp e ctio n by h is a u th o riz e d re p re s e n ta tiv e of all or p a r t of su c h m in e d u rin g e v e ry five w o rk in g d a y s a t irre g u la r in te r
vals. F o r p u rp o se s o f th is su b se c tio n , " lib e ra tio n of e x cessiv e
q u a n titie s o f m e th a n e or o th e r ex p lo siv e g a s e s " sh a ll m ea n
lib e ra tio n of m ore th a n o n e m illion cu b ic fe e t o f m e th a n e or ( h e r ex p lo siv e g a se s d u rin g a 24-hour p erio d . W h en th e S ec r e ta r y fin d s t h a t a coal o r o th e r m in e lib e ra te s m o re th a n five h u n d re d th o u sa n d c u b ic fe e t of m e th a n e or o th e r ex p lo siv e g ases d u rin g a 2 4 -h o u r p e rio d , h e sh a ll p ro v id e a m in im u m of o n e sp o t in sp ectio n by his a u th o riz e d re p re s e n ta tiv e of all or p a rt o f su ch m in e e v e ry 10 w o rk in g days a t irre g u la r in te r vals. W hen th e S e c re ta ry fin d s th a t a coal or o th e r m in e lib e r a te s m o re th a n tw o h u n d re d th o u s a n d cu b ic fe e t of m e th a n e o r o th e r ex p lo siv e g a se s d u rin g a 24 -h o u r p erio d , h e sh all p ro v id e a m in im u m of o n e sp o t in sp ectio n by h is a u th o riz e d re p re s e n ta tiv e of all or p a rt of su e n m in e e v ery 15 w o rk in g
days at irreg u lar in te rv als. 0 ) ]n th e ev en t of a n y accid en t o c cu rrin g in a n y coal or
o th e r m in e, th e o p e ra to r sh a ll n o tify th e S e c re ta ry th e re o f
a n d s h a ll ta k e a p p ro p ria te m e a s u re s to p re v e n t th e d e s tru c tio n of a n y ev id en ce w h ich w ould a ssist in in v e s tig a tin g the c au se or cau ses th e re o f. In th e e v e n t of a n y accid en t occu r rin g in a coal or o th e r m in e , w h e re re sc u e a n d re c o v e ry w o rk is n e c e s s a ry , th e S e c r e ta r y o r a n a u th o riz e d re p re s e n ta tiv e o f th e S e c re ta ry sh all ta k e w h a te v e r actio n h e d eem s a p p ro p ri ate to p ro te c t th e life of a n y p erso n , and h e m ay, if h e deem s it a p p ro p ria te , su p e rv ise a n d d irec t th e re sc u e an d reco v ery a c tiv itie s in su ch m ine.
0 0 In th e e v e n t of a n y accident^ o c c u rrin g in a coal or o th e r m in e, a n a u th o riz e d re p re s e n ta tiv e of th e S e c retary ,_ w h en p re se n t, m ay issu e su en o rd e rs as h e d eem s ap p ro p ria te to in s u re th e s a fe ty of a n y p e rso n in th e coal or o th e r m in e, and th e o p e rato r of su ch m in e sh all o b tain th e ap p ro v al of such re p re s e n ta tiv e , in c o n s u lta tio n w ith a p p ro p ria te S ta te r e p re se n ta tiv e s , w h en fe asib le, of a n y p lan to reco v er a n y p erso n in su c h m in e or to re c o v e r th e co al or o th e r m in e or r e tu r n a f fe c te d a re a s of su ch m in e to n o rm al.
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CITATIONS AND ORDERS -----
Sec. 1 0 4 . ( a ) I f , u p o n i n s p e c t i o n o r i n v e s t i g a t i o n , t h e S e c r e
ta r y o r h is a u th o riz e d re p re s e n ta tiv e believ es th a t a n o p e ra to r o f a coal or o th e r m in e su b je c t to th is A ct h a s v io la ted th is A ct, or a n y m a n d a to ry h e a lth or s a fe ty sta n d a rd , ru le , o rd e r, or re g u la tio n p ro m u lg a ted p u rs u a n t to th is A ct, h e sh all, w ith re a s o n a b le p ro m p tn e s s , is s u e a c ita tio n to th e o p e ra to r. E a c h c ita tio n sh all be m w ritin g an d sh all describe w ith p a rtic u la ri ty tiie n a tu re of th e v io la tio n , in clu d in g a re fe re n c e to th e
i) r o v i s i o n o f t h e A c t , s t a n d a r d , r u l e , r e g u l a t i o n , o r o r d e r a l-
e g ed to h a v e b e e n v io la te d . I n a d d itio n , th e c ita tio n s h a ll fix a re a so n a b le tim e for th e a b a te m e n t o f th e v io latio n . T he re q u ire m e n t for th e issu a n c e of a citatio n w ith reaso n ab le p ro m p tn e ss sh all n o t be a ju risd ic tio n a l p re re q u isite to th e e n fo rc e m e n t of a n y p ro v isio n of th is A ct.
(b) If, u p o n a n y fo llo w -u p in sp e c tio n o f a coal or o th e r m in e, a n a u th o riz e d r e p r e s e n ta tiv e o f th e S e c r e ta r y fin d s (1) th a t a
LEH M A N 00560
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v io la tio n d e sc rib e d in a c ita tio n issu e d p u r s u a n t to s u b s e c tio n (a) h a s n o t b een to ta lly a b a te d w ith in th e p e rio d of tim e as o rig in a lly fixed th e re in or a s s u b s e q u e n tly e x te n d e d , a n d (2) th a t th e p erio d of tim e fo r th e a b a te m e n t sh o u ld n o t be f u r th e r e x te n d ed , h e sh all d e te rm in e th e e x te n t of th e a re a a f fected b y th e v io latio n an d sh a ll p ro m p tly issu e an o rd e r re q u irin g th e o p e ra to r of su c h m in e or h is a g e n t to im m e d ia te ly c a u s e all p e rso n s, ex cep t th o se p e rso n s r e fe r r e d to in su b s e c tio n (c), to b e w ith d ra w n fro m , a n d to b e p r o h ib ite d fro m e n te rin g , such a rea u n til a n au th o rize d re p re s e n ta tiv e of th e S e c re ta ry d e te rm in e s th a t such v io latio n h a s b e e n a b ated .
(c) T h e fo llo w in g p e rso n s sh a ll n o t b e r e q u ir e d to b e w ith d raw n fro m , or p ro h ib ited fro m e n te rin g , a n y a re a o f th e coal or o th e r m in e su b je c t to a n o rd er issu ed u n d e r th is sectio n :
(1) a n y p e rso n w h o se p re s e n c e in s u c h a r e a is n e c e s s a ry , in th e ju d g m en t of th e o p erato r or a n a u th o riz e d re p re se n ta tiv e of th e S e c retary , to e lim in a te th e co n d itio n d e s crib ed in th e o rd er;
(2) a n y p u b lic official w h o se official d u tie s r e q u ir e h im to e n te r such area;
(3) a n y re p re s e n ta tiv e o f th e m in e rs in .su c h m in e w h o is, in th e ju d g m e n t of th e o p e ra to r or a n a u th o riz e d re p re se n ta tiv e o f tiie S e c re ta ry , q u a lified to m a k e su c h m in e e x a m in a tio n s o r w h o is a c c o m p a n ie d b y s u c h a p e rs o n a n d w hose p resen ce in such- a r e a is n e c e ssa ry fo r th e in v e s ti g a tio n of th e co n d itio n s d escrib ed in th e o rd e r; a n d
(4) a n y c o n s u lta n t to a n y of th e fo re g o in g . (d) (1) I f , u p o n a n y in s p e c tio n of a c o a l or o th e r m in e , a n a u th o rize d re p re se n ta tiv e of th e S e c re ta ry fin d s th a t th e re h a s b een a v io latio n of a n y m a n d a to ry h e a lth or s a fe ty s ta n d a rd , a n d if h e also finds th a t, w h ile th e c o n d itio n s c re a te d b y su c h v io latio n do n o t cau se im m in en t d a n g e r, su c h v io la tio n is o f su c h n a tu r e as could sig n ific a n tly a n d s u b s ta n tia lly co n trib u te to th e cau se an d effect of a coal or o th e r m in e sa fe ty or h e a lth h a z a r d , a n d if h e fin d s 's u c h v io la tio n to b e c a u s e d by a n u n w a rra n ta b le fa ilu re of su c h o p e ra to r to co m p jy w ith su ch m an d a to ry h e a lth or sa fety sta n d a rd s, h e sh all in clu d e su c h fin d in g in a n y c ita tio n g iv en to th e o p e ra to r u n d e r th is A ct. If, d u rin g th e sam e in sp e ctio n or a n y su b s e q u e n t in sp ec tio n o f su ch m in e w ith in 90 d ay s a fte r th e .issu a n ce of su ch c ita tio n , a n a u th o riz e d re p re s e n ta tiv e of th e S e c re ta ry finds a n o th e r v io latio n of a n y m an d a to ry h e a lth or sa fe ty sta n d a rd a n d finds su c h v io la tio n to be also c a u se d b y a n u n w a r r a n ta b le fa ilu re of su c h o p e ra to r to so com ply, h e s h a ll fo rth w ith is s u e a n o rd e r r e q u ir in g th e o p e ra to r to c a u s e all p e rs o n s in th e a re a affected b y su c h v io la tio n , e x c e p t th o s e p e rso n s re fe rre d to . in su b se c tio n (c) to be w ith d ra w n fro m , a n d to b e p ro h ib ited from e n te rin g , such a re a u n til an a u th o riz e d re p re se n ta tiv e of th e S e c retary d eterm in es th a t su ch v io la tio n n as b een ab ated . (2) I f a w ith d ra w a l o rd e r w ith re s p e c t to a n y a r e a in a c o a l or o th e r m in e h a s b e e n issu e d p u r s u a n t to p a r a g r a p h (1), a w ith d ra w a l o rd er sh a ll p ro m p tly be issu ed by a n a u th o riz e d re p re se n ta tiv e of th e S e c re ta i^ w ho fin d s u p o n a n y su b se q u e n t in sp e ctio n th e e x iste n ce in su c h m in e of v io la tio n s sim i lar to th o se th a t re su lte d in th e issu a n c e of th e w ith d raw al
15
o rd e r u n d e r p a r a g r a p h (1) u n til su c h tim e a s a n in s p e c tio n of su ch m in e disclo ses n o sim ila r v io latio n s. F o llo w in g a n in sp e c tio n of su c h m in e w h ic h discloses no sim ila r v io la tio n s , th e p ro v is io n s o f p a r a g r a p h (1) s h a ll a g a in be a p p lic a b le to t h a t
m ine. (e ) (1) I f a n o p e r a to r h a s a p a tte r n o f v io la tio n s o f m a n d a to
ry h e a lth or sa fe ty sta n d a rd s in th e coal or o th er m in e w h ich a re o f su c h n a tu re a s could h a v e sig n ific a n tly a n d s u b s ta n tia l ly c o n trib u te d to th e c a u se a n d e ffe c t of coal or o th e r m in e h e alth or sa fe ty h a z a rd s, h e sh all be g iv en w ritte n n o tice th a t su ch p a tte rn ex ists. If, u p o n an y in sp ectio n w ith in 90 d ay s a fte r th e issu a n c e o f su ch n o tice, a n a u th o riz e d re p re s e n ta tiv e of th e S e c re ta ry finds a n y v io latio n of a m a n d a to ry h e a lth or s a fe ty s ta n d a rd w h ich could sig n ific a n tly a n d s u b s ta n tia lly c o n trib u te to th e c au se a n d effect of a coal or o th e r m in e s a fe ty or h e a lth h a z a rd , th e a u th o riz e d re p re s e n ta tiv e sh a ll issu e a n o rd e r re q u irin g th e . o p e ra to r to c au se all p e r so n s in th e a re a affected by su ch v io latio n , ex cep t th o se p e r so n s r e f e r r e d to in s u b s e c tio n (c), to b e w ith d r a w n f r o m , a n d to b e p ro h ib ited from e n te rin g , su ch a re a u n til a n a u th o riz e d re p re se n ta tiv e o f th e S e c re ta ry d eterm in es th a t su ch v io la tio n h a s b een ab ated .
(2) If a w ith d ra w a l o rd e r w ith re s p e c t to a n y a re a in a coal or o th e r m in e h a s b e e n is s u e d p u r s u a n t to p a r a g r a p h (1), a w ith d raw al o rd er sh all be issu ed by an a u th o rized re p re s e n ta tiv e o f th e S e c re ta ry w ho finds u p o n a n y su b s e q u e n t in sp e c tio n th e e x iste n c e in su c h m in e of a n y v io latio n of a m a n d a to ry h e a lth or s a fe ty s ta n d a rd w h ich could sig n ific a n tly a n d s u b s ta n tia lly c o n trib u te to th e c au se an d effect o f a coal o r o th e r m in e h e a lth or s a fe ty h a z a rd . T h e w ith d raw al o rd e r sh a ll r e m ain in effect u n til a n a u th o rize d re p re se n ta tiv e of th e S ecre ta ry d e te rm in e s th a t su ch v io latio n h a s been ab ated .
(3) If, u p o n a n in s p e c tio n of th e e n tire coal or o th e r m in e , an a u th o riz e d re p re s e n ta tiv e of th e S e c re ta ry finds n o v io la tio n s o f m a n d a to ry h e a lth or s a fe ty s ta n d a rd s th a t co u ld sig n ific a n tly a n d s u b s ta n tia lly c o n trib u te to th e c a u se a n d e ffe c t of a coal or o th e r m in e h e a lth a n d sa fe ty h a z a rd , th e p a tte rn of v io latio n s th a t re su lte d in th e issu an ce of a n o tice u n d e r p a ra g ra p h (1) sh a ll be d e em ed to b e te rm in a te d a n d th e p ro v i sio n s o f p a r a g r a p h s (1) a n d (2) sh a ll no lo n g er a p p ly . H o w e v er, if a s a re s u lt of su b s e q u e n t v io latio n s, th e o p e rato r r e e s ta b lish e s a p a tte r n o f v io la tio n s , p a r a g ra p h s (1) a n d (2) sh a ll a g a in be ap p licab le to su ch o p e rato r.
(4) T h e S e c re ta ry sh a ll m a k e su c h ru le s as h e d e em s n e c e s sa ry to e sta b lish c rite ria fo r d e te rm in in g w h e n a p a tte r n of v io latio n s o f m a n d a to ry h e a lth or sa fe ty sta n d a rd s e x ists.
(f) If, b a se d u p o n sa m p le s ta k e n , a n a ly z e d , a n d re c o rd e d p u r s u a n t to se c tio n 202(a), or sa m p le s ta k e n d u rin g a n in sp e c tio n b y an a u th o riz e d re p re se n ta tiv e o f th e S e c re ta ry , th e ap p licab le lim it on th e c o n c e n tra tio n of re sp ira b le d u s t re q u ire d to be m a in ta in e d u n d e r th is A c t is e x ceed ed a n d t h e r e by v io lated , th e S e c re ta ry or h is a u th o rize d re p re s e n ta tiv e sh all issu e a c ita tio n fix in g a re a so n a b le tim e fo r th e a b a te m e n t o f th e v io latio n . D u rin g su ch tim e, th e o p e ra to r of th e m in e sh a ll c a u s e sa m p le s d e sc rib e d in se c tio n 202(a) to b e ta k
e n o f th e affected a r e a d u r in g e a c h p ro d u c tio n s h if t. I f, u p o n
16
LE H M A N 00561
th e e x p ira tio n of th e p erio d o f tim e a s o rig in a lly fixed or s u b se q u e n tly ex ten d ed , th e S e c re ta ry or h is a u th o riz e d re p re s e n ta tiv e finds, t h a t th e p e rio d of tim e sh o u ld n o t be f u r th e r e x te n d e d , h e sh a ll d e te rm in e th e e x te n t of th e a re a affected by th e v io latio n a n d sh all p ro m p tly issu e an o rd er re q u irin g th e o p e ra to r of su c h m in e or h is a g e n t to c au se im m e d ia te ly all p e rs o n s , e x c e p t th o s e r e f e r r e d to in s u b s e c tio n (c), to b e w ith d raw n fro m , and to be p ro h ib ited from e n te rin g , su ch a re a u n til th e S e c retary or h is a u th o riz e d re p re se n ta tiv e h as re a so n to b eliev e, b ased on actio n s ta k e n by th e o p e ra to r, th a t su c h lim it w ill be com plied w ith u p o n th e re s u m p tio n o f p ro d u ctio n in su c h m in e. A s soon as p o ssib le a fte r a n o rd e r is is su ed , th e S e c re ta ry , upon re q u e s t of th e o p erato r, sh all d is p a tc h to th e m in e in v o lv ed a p e rso n , or te a m o f p e rso n s, to th e e x te n t su ch p erso n s a re av ailab le, w ho a re k n o w led g eab le in th e m eth o d s a n d m eans of co n tro llin g an d re d u cin g re sp ira ble d u s t. S u ch p e rso n or te a m o f p e rso n s sh a ll re m a in a t th e m in e in v o lv ed fo r su ch tim e as th e y sh a ll deem a p p ro p ria te to a ssist th e o p e ra to r in re d u cin g re sp ira b le d u st co n ce n tra tio n s. W h ile a t th e m in e, su ch p erso n s m ay re q u ire th o p e ra to r to ta k e su c h actio n s as th e y deem a p p ro p ria te to in su re th e h e a lth o f a n y p e rs o n in th e coal or o th e r m in e .
(g) (1) I f , u p o n a n y in s p e c tio n o r in v e s tig a tio n p u r s u a n t to sectio n 103 o f th is A ct, th e S e c re ta ry or a n a u th o riz e d re p re s e n ta tiv e sh a ll find em ployed a t a coal or o th e r m in e a m in e r w ho h a s n o t receiv ed th e re q u is ite sa fe ty tra in in g as d e te r m in ed u n d e r sectio n 115 of th is A ct, th e S e c re ta ry or an a u th o riz e d re p re se n ta tiv e sh all issu e a n o rd er u n d e r th is sectio n w h ic h d e c la re s su c h m in e r to be a h a z a rd to h im s e lf a n d to o th e rs, a n d re q u irin g th a t such m in e r b e im m e d ia tely w ith d ra w n fro m th e coal or o th er m in e, a n d be p ro h ib ited from e n te rin g su c h m in e u n til a n a u th o riz e d re p re s e n ta tiv e o f th e S e c re ta ry d e te rm in e s th a t su ch m in e r h a s receiv ed th e tr a in in g re q u ire d b y sectio n 115 of th is A ct.
(2) N o m in e r w h o is o rd e re d w ith d r a w n fro m a co al or o th e r m in e u n d e r p a r a g r a p h (1) s h a ll b e d is c h a rg e d o r o th e r w is e d isc rim in ated a g a in st b ecau se o f su ch o rd er; and no m in er w ho is o rd ered w ith d raw n from a coal or o th e r m in e u n d e r p a r a g r a p h (1) sh a ll su ffer a loss of c o m p e n s a tio n d u rin g th e p erio d n e c e ssa ry for su ch m in e r to re c e iv e su c h tra in in g a n d fo r a n a u th o riz e d re p re se n ta tiv e of th e S e c re ta ry to d e te r m in e t h a t su c h m in e r h a s receiv ed th e re q u is ite tra in in g .
(h) A n y c ita tio n or o rd er issu e d u n d e r th is sectio n sh a ll re m a in in e ffect u n til m odified, te r m in a te d or v a c a te d by th e S e c re ta ry or h is a u th o riz e d re p re s e n ta tiv e , or m o d ified , te rm i n a te d or v a c a te d by th e C om m issio n or th e c o u rts p u rs u a n t to sectio n 105 or 106.
PROCEDURE FOR ENFORCEMENT
S ec. 105. ( a ) I f , a f t e r a n i n s p e c t i o n o r i n v e s t i g a t i o n , t h e S e c r e t a r y i s s u e s a c i t a t i o n o r o r d e r u n d e r s e c t i o n 104, h e s h a l l ,
w ith in a re a s o n a b le tim e a fte r th e te rm in a tio n of su c h in sp e c tio n or in v e s tig a tio n , n o tify th e o p e ra to r by certified m ail of th e civil p e n a lty p ro p o sed to b e a s se ss e d u n d e r se c tio n 110(a) f o r t h e v i o la t io n c ite d a n d t h a t t h e o p e r a t o r h a s SO d a y s w i t h -
17
in w h ich to n o tify th e S e c re ta ry th a t he w ishes to c o n te st th e citatio n or proposed a sse ssm e n t of p en alty . A copy of su ch n o tific a tio n sh a ll b e s e n t by m ail to th e r e p re s e n ta tiv e of m i n e rs in su ch m in e. If, w ith in 30 d ay s from th e re c e ip t of th e n o tificatio n issu ed by th e S e c re ta ry , th e o p e ra to r fa ils to n o ti fy th e S e c re ta ry th a t h e in te n d s to c o n te st th e c ita tio n or th e p ro p o sed a s s e s s m e n t of p e n a lty , an d no n o tic e is filed b y a n y m in e r or re p re s e n ta tiv e o f m in e rs u n d e r su b se c tio n (d ).o f th is sectio n w ith in su c h tim e , th e c ita tio n and th e p ro p o sed a sse ss m e n t of p e n a lty sh a ll be d eem ed a final o rd e r of th e C om m is sion a n d n o t s u b je c t to re v ie w by a n y c o u rt or a g en c y . R e fu sa l by th e o p e ra to r or h is a g e n t to a ccep t c ertifie d m ail c o n tain in g a c ita tio n a n d proposed a sse ssm e n t of p e n alty u n d er th is su b sectio n sh a ll c o n stitu te re ce ip t th e re o f w ith in th e m ea n in g o f th is su b sectio n .
(b) (1) (A ) I f th e S e c r e ta r y h a s re a s o n to b e lie v e t h a t a n op e ra to r h a s fa ile d to c o rre c t a v io latio n fo r w hich a c ita tio n h a s been issu ed w ith in th e p erio d p e rm itte d for its c o rre c tio n , th e S e c re ta ry sh a ll n o tify th e o p e ra to r by certified m ail of such fa ilu re a n d of th e p e n a lty proposed to be assessed u n d e r sec tio n 110(b) b y re a s o n of su c h fa ilu re an d th a t th e o p e ra to r h a s 30 d a y s w ith in w h ic h to n o tify th e S e c re ta ry t h a t h e w ish e s to c o n t e s t t h e S e c r e t a r y 's n o t i f i c a t i o n o f t h e p r o p o s e d a s s e s s m e n t of p e n a lty . A copy of su ch n o tificatio n of th e proposed a s s e s s m e n t of p e n a lty sn a il a t th e sam e tim e be s e n t b y m ail to t h e r e p r e s e n ta tiv e o f the_ m in e e m p lo y e e s. I f, w ith in 30 d ay s fro m th e re c e ip t of n o tificatio n of proposed a sse ssm e n t of p e n a lty is s u e d b y tlie_ S e c r e ta r y , th e o p e r a to r f a ils to n o tify th e S e c re ta ry th a t h e in te n d s to co n test th e n o tificatio n of proposed a sse ssm e n t of p e n a lty , su ch n o tificatio n shall be d eem ed a fin al o rd e r o f th e C om m ission a n d n o t s u b je c t to rev iew b y a n y c o u rt or ag en cy . R efu sal by th e o p e ra to r or h is a g e n t to accep t certified m ail c o n ta in in g a n o tific atio n of p ro posed a sse ssm e n t of p e n a lty issu ed u n d e r th is su b sectio n sh all c o n stitu te re c e ip t th e re o f w ith in th e m ea n in g of th is su b sectio n .
(B) I n d e te rm in in g w h e th e r to p ro p o se a p e n a lty to be a s se ssed u n d e r se c tio n 110(b), th e S e c re ta ry sh a ll c o n sid er th e .. . o p e r a t o r 's h i s t o r y o f p r e v i o u s v i o l a t i o n s , t h e a p p r o p r i a t e n e s s of su c h p e n a lty to th e siz e of th e b u s in e s s 'o f th e o p e r a to r ' ' ch arg ed , w h e th e r th e o p e ra to r w as n eg lig en t, th e effect on th e o p e r a t o r 's a b i l i t y t o c o n t i n u e i n b u s i n e s s , t h e g r a v i t y o f t h e v io latio n t an d th e d e m o n stra te d good fa ith of th e o p e ra to r c h arg e d in a tte m p tin g to ach iev e rap id co m p lian ce a fte r n o ti fication o f a v io la tio n .
(2) A n a p p l i c a n t m a y f ile w i t h t h e C o m m i s s io n a w r i t t e n
re q u e s t th a t th e C om m issio n g r a n t te m p o ra ry re lie f fro m a n y m odificatio n or te rm in a tio n of a n y o rd e r or fro m a n y o rd e r issu ed u n d e r sectio n 104 to g e th e r w ith a d e ta ile d sta te m e n t g iv in g th e re a so n s fo r g r a n tin g su ch relief- T h e C om m ission m ay g r a n t su c h re lie f u n d e r su ch co n d itio n s as it m ay p re scrib e, if--
(A ) a h e a r in g h a s b e e n h e ld in w h ic h all p a r tie s w e re g iv en an o p p o rtu n ity to be h eard :
(B ) th e a p p lic a n t sh o w s th a t th e re is s u b s ta n tia l lik e li h o o d t h a t th e fin d in g s o f th e C om m ission w ill b e fa v o ra b le
IS
LEH M A N 00562
to the applicant: and (C) such relief will not adversely affect the health and
safety of miners. No temporary relief shall be granted in the case of a citation issued under subsection (a) or (f) of section 104. The Commis sion shall provide a procedure for expedited consideration of applications for temporary relief under this paragraph.
(c) (1) No person shall discharge or in any manner discrimi nate against or cause to be discharged or cause discrimination against or otherwise interfere with the exercise of the statu tory rights of any miner, representative of miners or appli cant for employment in any coal or other mine subject to this Act because such miner, representative of miners or applicant for employment has filed or made a complaint under or relat'ed to this Act, including a complaint notifying the operator or the operator's agent, or the representative of the miners at the coal or other mine of an alleged danger or safety or health violation in a coal or other mine, or because such miner, rep resentative of miners or applicant for employment is the sub ject of medical evaluations and potential transfer under a standard published pursuant to section 101 or because such miner, representative of miners or applicant for employment has instituted or caused to be instituted any proceeding under or related to this Act or has testified or is about to testify in any such proceeding; Or because of the exercise by such min er, representative of miners or applicant for employment on behalf of himself or others of any statutory right afforded by this Act.
(2) Any miner or applicant for employment or representa tteivrefeorfedmiwintehr,sowrhoothbeerlwiiesveesditshcartimhienahtaesd baegeanindsitscbhyaragneyd,peirn son in violation of this subsection may, within 60 days after such violation occurs, file a complaint with the Secretary al leging such discrimination. Upon receipt of such complaint, the Secretary shall forward a copy of the complaint to the respondent and shall cause such investigation to be made as he deems appropriate. Such investigation shall commence within 15 days of the Secretary's receipt of the complaint, and ifthe Secretary finds that such complaint was not frivolously brought the Commission, on an expedited basis upon applica tion of the Secretary, shall order the immediate reinstatement of the miner pending final order on the complaint. If upon such investigation, the Secretary determines that the provi sions of this subsection have been violated, he shall imme diately file a complaint with the Commission, with service upon the alleged violator and the miner, applicant for employ ment, or representative of miners alleging such discrimination or interference and propose an order granting appropriate re lief. The Commission shall afford an opportunity for a hear ing; (in accordance with section 554 of title 5, United States Code, but without regard to subsection (a) (3) of such section) and thereafter shall issue an order, based upon findings of fact, affirming, modifying, or vacating the Secretary's pro posed order, or directing other appropriate Telief. Such order shall become final 30 days after its issuance. The Commission shall have authority in such proceedings to require a person
19
committing a violation ofthis subsection to take such affirma tive action to abate the violation as the Commission deems apjpropriate, including, but not limited to, the rehiring or reinstatement of the miner to his former position with Back pay and interest. Tile complaining miner, applicant, or repre sentative of miners may present additional evidence on his own behalf during any hearing held pursuant to this para graph.
(3) Within 90 days of the receipt of a complaint filed under paragraph (2),the Secretary shall notify, in writing, the min er, applicant for employment, or representative of miners of his determination whether a violation has occurred. If the Secretary, upon investigation, determines that the provisions of this subsection have not been violated, the complainant shallhave the right, within 30 days of notice of the Secretary's determination, to file an action in his own behalf before the Commission, charging discrimination or interference in violation of paragraph (1). The Commission shall afford an opportunity for a hearing (in accordance with section 554 of title 5, United States Code, but without regard to subsection (a) (3) of such section), and thereafter shall issue an order, based upon findings of fact, dismissing or sustainingthe com plainant's charges and, ifthe charges are sustained, granting such relief as it deems appropriate, including, but not limited to, an order requiring the rehiring or reinstatement of the miner to his former position with Dack pay and interest or such remedy as may be appropriate. Such order shall become final 30 days after its issuance. Whenever an order is issued sustaining the complainant's charges under this subsection, a sum equal to the aggregate amount of ali costs and expenses (including attorneys fees) as determined by the Commission to have been reasonably incurred by the miner, applicant for employment or representative of miners for, or in connection with, the institution and prosecution of such proceedings shall be assessed against the person committing such violation. Proceedings.under this section shall be expedited by the Sec retary and the Commission. Any order issued by the Commis.sion under this paragraph shall be subject to judicial review -in accordance with section 106. Violations by any person of paragraph (1)shall be subject to the provisions of sections 108 and 110 (a).
(d) If, within 30 days of receipt thereof, an operator of a coal or other mine notifies the Secretary that he intends to contest the issuance or modification of an order issued under section 104, or citation or a notification of proposed assess ment of a penalty issued under subsection (a) or (b) of this section, or the reasonableness ofthe length of abatement time fixed in a citation or modification thereof issued under section 104, or any miner or representative of miners notifies the Secretaiy of an intention to contest the issuance, modification, or termination of any order issued under section 104, or the rea sonableness of the length of time set for abatement by a cita tion or modification thereof issued under section 104, the Sec retary shall immediately advise the Commission of such noti fication, and the Commission shall afford an opportunity for a hearing (in accordance with section 554 of title 5, United
20
LEHMAN 00563
States Code, but without regard to subsection (a) (3) of such section),and thereafter shallissue an order, based on findings of fact, affirming, modifying, or vacating the Secretary's cita tion,order, or proposed penalty, or directing other appropriate relief. Such order shall become final 30 days after its issuance. The rules of procedure prescribed by the Commission shall provide affected miners or representatives of affected miners an opportunity to participate as parties to hearings under this section. The Commission shall take whatever action is neces sary to expedite proceedings for hearing appeals of orders issued under section 104.
JU D IC IA L r e v ie w
Sec.106. (a) (1) Any person adversely affected or aggrieved by an order ofthe Commission issued under this Act may ob tain a review of such order in any United States court of ap peals for the circuit in which the violation is alleged to have occurred or in the United States Court of Appeals for the Dis trict of Columbia Circuit, by filing in such court within 30 days following the issuance of such order a written petition praying that the order be modified or set aside. A copy of such petition shall be forthwith transmitted by the clerk of the court to the Commission and to the other parties, and 'thereupon theCommission shall fileinthe courttherecord in the pro ceeding as provided in section 2112 of title 28, United States Code. Upon such filing,the court shall have exclusive jurisdic tion of the proceeding and of the questions determined therein, and shall have the power to make and enter upon the pleadings, testimony, and proceedings set forth in such record a decree affirming, modifying, or setting aside, in whole-or in part, the order of the Commission and enforcing the same to the extent that such order is affirmed or modified. No objec tion that has not been urged before the Commission shall be considered by-the court, unless the failure or neglect to urge such objection shall be excused because of extraordinary cir cumstances. The findings of the Commission with respect to questions of fact, if supported by substantial evidence on the record considered as a whole, shall be conclusive. If any party shall apply to the court for leave to adduce additional evidence and shall show tothe satisfaction ofthe court that such additional evidence is material and that there were reason able grounds for the failure to adduce such evidence in the hearing before the Commission, the court may order such ad ditional evidence to be taken before the Commission and to be made a part of the record. The Commission may modify its findings as to the facts, or make new findings, by reason of additional evidence so taken and filed, and it shall file such modified or new findings, which findings with respect to ques tions of fact, if supported by substantial evidence on the re cord considered as a whole, shall be conclusive. The Commis sion may modify or set aside its original order by reason of such modified or new findings of fact. Upon the filing of the record after such remand -proceedings, the jurisdiction of the court shall be exclusive and its judgment and decree shall be final, except that the same shall be subject to review by the
21
Supreme Court of the United States, as provided in section 1254 of title 28,United States Code. Petitions filed under this subsection shall be heard expeditiously.
(2) In the case of a proceeding to review any order or deci sion issued by the Commission under this Act, except an order or decision pertaining to an order issued under section 107(a) or an older or decision pertaining to a citation issued under section 104 (a)or (f),the court may, under such conditions as it may prescribe, grant such temporary relief as it deems ap propriatepending final determination ofthe proceeding, if--
(A) -all parties to the proceeding hjve been notified and given an opportunity to be heard on a request for tempo rary relief;
(B) the person requesting such relief shows that there is a substantial likelihood that he will prevail on the mer itsofthe final determination ofthe proceeding; and
(C) such relief- will not adversely affect the health and safety ofminers in the coal or other mine. (3) In tne case of a proceeding to review any order or deci sion issued by the Panel under this Act, the court may, under such conditions as it may prescribe, grant such temporary re liefas itdeems appropriate pending final determination of the proceeding, if--
(A) all parties to the proceeding have been notified and given an opportunity to be heard on a request for tempo rary relief; and
(B) the person requesting such relief shows that there is a substantial likelihood that he will prevail on the mer its of the final determination of.the proceeding. (b) The Secretary may also obtain re v ie w or enforcement of any final order of the Commission by filing a petition for such relief in the United States court of appeals for the circuit in which the alleged violation occurred or in the Court of Ap peals for the District of Columbia Circuit, and the provisions of subsection (a) shall govern such proceedings to the extent applicable. If no petition for review, as provided in subsection (a),is filed within 30 days after issuance of the Commission's order, the Commission's findings of fact and order shall be - .conclusive in connection with any petition for enforcement which isfiled by the Secretary after the expiration of such 30day period. In any such case, as well as in the case of a noncontested citation or notification by the Secretary which has become a final order of the Commission under subsection (a) or (b) of section 105, the clerk of the court, unless otherwise ordered by the court, shall forthwith enter a decree enforcing the order and shall transmit a copy of such decree to the Sec retary and the operator named in the petition. In any con tempt proceeding brought to enforce a decree of a court of appeals entered pursuant to this subsection or subsection (a), tne court of appeals may assess the penalties provided in sec tion 110,in addition to invoking any other available remedies. (c) The commencement of a proceeding under this section shall not, unless specifically ordered by the court, operate as a stay of tne order or decision of the Commission or the Panel.
22
L E H M A N 00564
PROCEDURES TO COUNTERACT DANGEROUS CONDITIONS
SEC. 107. (a) If, upon any inspection or investigation of a coal or other mine which is subject to this Act, an authorized representative of the Secretary finds that an imminent dan ger exists, such representative shall determine the extent of the area of such mine throughout which the danger exists, and issue an order requiring the operator of such mine to cause allpersons, except those referred to in section 104 (c),to be withdrawn from, and to be prohibitd from entering, such area until an authorized representative of the Secretary de termines that such imminent danger and the conditions_or practices which caused such imminent danger no longer exist. The issuance of an order under this subsection shall not pre clude the issuance of a citation under section 104 or the pro posing of a penalty under section 110.'
(b) Cl) If, upon any inspection of.a coal or other mine, an authorized representative of the Secretary finds (A) that con ditions exist therein which have not yet resulted in an immi nent danger, (B) that such conditions cannot be effectively abated through the use of existing technology, and (C) that reasonable assurance cannot be provided that the continuance of mining operations under such conditions will not result in an imminent danger, he shall determine the area throughout which such conditions exist, and thereupon issue a notice to the operator of the mine or his agent of such conditions, and shall file a copy thereof, incorporating his findings therein, with the Secretary and with the representative of the miners of such mine. Uponreceipt of such copy, the Secretary shall cause such further investigation to be made as he deems ap propriate, including an opportunity for the o p e r a to r or a. r e p resentative of the miners to present information relating to such notice.
(2) Upon the conclusion of an investigation pursuant to paragraph (1), and an opportunity for a public hearing upon request by any interested party, the Secretary shall make findings of fact, and shall by decision incorporating such find ingstherein, either cancel the notice issued under this subsec tion or issue an order requiring the operator of such mine to cause all persons in the area affected, except those persons referred to in subsection (c) of section 104 to be withdrawn from, and be prohibited from entering, such area until the Secretary, after a public hearing affording all interested per sons an opportunity to present their views, determines that such conditions have been abated. Any hearing under this paragraph-shall be of record and shall be subject to section 554 oftitle 5 ofthe United States Code.
(c) Orders issued pursuant to subsection (a) shall contain a detailed description of the conditions or practices which cause and constitute an imminent danger ami a description of the area of the coal or other mine from which persons must be withdrawn and prohibited from entering.
(d) Each finding made and order issued under this section shall be given promptly to the operator of the coal or other mine to which it pertains by the person making such finding or order, and all of such findings and orders shall be in wri ing, and shall be signed by the person making them. Any or-
23
der issued pursuant to subsection (a) may be modified or ter minated by an authorized representative of the Secretary. Any order issued under subsection (a) or (b) shall remain in effect until vacated, modified, or terminated by the Secretary, or modified or vacated by the Commission pursuant to subsec tion (e),or by the courts pursuant to section 106(a).
(e) (l) Any operator notified of an order under this section or any representative of miners notified of the issuance, modi fication, or termination of such an order may apply to the Commission within 30 days of such notification for reinstate ment, modification or vacation of such order. The Commission shall forthwith afford an opportunity for a hearing (in accor dance with section 554 oftitle5,United States Code, but with out regard to subsection (a) (3)of such section) and thereafter shall issue an order, based upon findings of fact, vacating, affirming, modifying, or terminating the Secretary's order. The Commission ana the courts may not grant temporary re lieffrom the issuance of any order under subsection (a).
(2) The Commission shall take whatever^ action is necessary --to expedite proceedings under this subsection.
INJUNCTIO NS
S e c . 108. (a)(1)The Secretary may institute a civilaction for relief, including a permanent or temporary injunction, re straining order, or any other appropriate order in-the district court of the United States for the district in which a coal or other mine is located or in which the operator of such mine has his principal office,whenever such operator or his agent--
(A) violates or fails or refuses to comply with any order or decision issued under this Act,
(B) interferes with, hinders, or delays the Secretary or his authorized representative, or the Secretary of Heajth, Education, and Welfare or his authorized representative, in carrying out the provisions ofthis Act,
(C) refuses to admit such representatives to the coal or other mine,
(D) refuses to permit the inspection ofthe coal or other mine, or the investigation of an accident or occupational disease occurring in, or connected with, such mine,
(E) refuses tofurnish any information or report request ed by the Secretary or the Secretary ofHealth, Education, and Welfare in furtherance ofthe provisions ofthisAct, or
(F) refuses to permit access to, and cowing of, such records as the Secretary or the Secretary of Health, Edu cation, and Welfare determines necessary in carrying out the provisions ofthis Act. (2) The Secretary may institute a civil action for relief, in cluding permanent or temporary injunction, restraining order, or any other appropriate order in the district court of the United States for the district in which the coal or other mine is located or in which the operator of such mine has hisprinci pal officewhenever the Secretary believes that the operator of a coal or other mine isengaged in a pattern ofviolation of the mandatory health or safety standards of this Act, which in thejudgment of the Secretary constitutes a continuinghazard tothe health or safety ofminers.
24
L E H M A N 00565
(b) In any action brought under subsection (a), the court shallhave jurisdictiontoprovide (1)such reliefasmay be appro priate. In the case of an action under subsection (a) (2), the court shall in its order require such assurance or affirmative steps as it deems necessary to assure itselfthat the protection afforded to miners under this Act shall be provided by the operator. Temporary restraining orders shall be issued in ac cordance with rule 85 ofthe Federal Rules of Civil Procedure, as amended, except that the time limit in such orders, when issued without notice, shall be seven days from the date of entry. Except as otherwise provided herein, any relief granted by the court to enforce any order under paragraph (1) of subsection (a) shall continue in effect until the completion or final termination of all proceedings for review of such order under this title, unless prior thereto, the district court grant ing such relief sets it aside or modifies it. In any action insti tuted under this section to enforce an order or decision issued by the Commission or the Secretary after a public hearing in accordance with section 554 of title 5 of the United States Code, the findings of the Commission or the Secretary, as the case may be, if supported by substantial evidence on the re cord considered as a whole, shall be conclusive.
POSTING OP ORDERS A N D D ECISIO NS
Sec. 109. (a) At each coal or other mine there shall be maintained an office with a conspicuous sign designating it as the office of such mine. There shall be a bulletin board at such office or located at a conspicuous place near an entrance of such mine, in,such manner that orders, citations, notices and decisions required by law or regulation to be posted, may be posted thereon, and be easily visible to allpersons desiring to read them, ana be protected against damage by weather and against unauthorized removal. A copy of any order, citation, notice or decision required by thisAct to be given to an opera tor shall be delivered to the office of the affected mine, and a copy shall be immediately posted on the bulletin board of such mine by the operator or his agent.
(b) The Secretary shall (1) cause a copy of any order, cita tion, notice, or decision required by this Act to be given to an operator to be mailed immediately to a representative of the miners in the affected coal or other mine, and (2) cause a copy thereof to be mailed to the. public official or agency of the State charged with administering State laws, if any, relating to health or safety in such mine. Such notice, order, citation, or decision shall be available for public inspection.
(c) In order to insure prompt compliance .with any notice, order, citation, or decision issued under this Act, the autho rized representative ofthe Secretary may deliver such notice, order, citation, or decision to an agent of the operator, and such agent shall immediately take appropriate measures to insure compliance with such notice, order, citation, or decision.
(d) Each operator of a coal or other mine subject to this Act shall file with the Secretary the name and address of such mine and the name and address of the person who controls or operates the mine. Any revisions in such names or addresses
25
shall be promptly filed with the Secretary. Each operator o f a coal or other mine subject to this Act shall designate a re sponsible official at such mine as the principal officer in charge of health and safety at such mine, and such official shall receive a copy of any notice, order, citation, or decision issued'under this Act affecting such mine. In any case where the mine is subject to the control of any person not directly involved in the daily operations of the coal or other mine, there shall be filed with the Secretary the name and address ofsuch person and the name and address of a principal official of such person who shall have overall responsibility for the conduct of an effective health and safety program at any coal or other mine subject to the control of such person, and such official shall receive a copy of any notice, order, citation, or decision issued affecting any such mine. The mere designation of a health and safety official under this subsection snail not be construed as making such official subject to any penalty under thisAct.
P E N A L T IE S
Se c . 110. (a)The operator of a coal or other mine in which a violation occurs of a mandatory health or safety standard or who violates any other provision of this Act, shall be assessed a civil penalty by the Secretary which penalty shall not be more than $10,000 for each such violation. Each occurrence of a violation of a mandatory health or safety standard may constitute a separate offense.
(b) Any operator who fails to correct a violation for which a citation has been issued under section 104(a) within the period permitted for its correction may be assessed a civil penalty of not more than $1,000 for each day during which such failure or violation continues.
(c) Whenever a corporate operator violates a mandatory health or safety standard or knowingly violates or fails or refuses to comply with any order issued' under this Act or any order incorporated in a final decision issued under this Act, except an order incorporated in a decision issued under subsection (a) or section 105(c), any director, officer, or agent of such corporation who knowingly authorized, ordered^ or carried out such violation, failure, or refusal shall be subject to the same civil penalties, fines, and imprisonment that may be imposed upon a person under subsections (a)and (d).
(d) Any operator who willfully violates a mandatory health or safety standard, or knowingly violates or fails or refuses to comply with any order issued under section 104 and section 107, or any order incorporated in a final decision issued under this title, except an order incorporated in a decision under subsection (a) or section 105(c), snail, upon conviction, be pun ished by a fine of not more than $25,000, or by imprisonment for not more than one year, or by both, except that ifthe con viction isfor a violation committed after the firstconviction of such operator under this Act, punishment shall be by a fine of not more than $50,000, or by imprisonment for not more than fiveyears,or both.
'(e) Unless otherwise authorized by thisAct, any person who gives advance notice of any inspection to be conducted under
26
L E H M A N 00566
this Act shall, upon conviction, be punished by a fine of not more than $1,000 or by imprisonment for not more than six months, or both.
(f) Whoever knowingly makes any false statement, repre sentation, or certification in any application, recordsreport, plan, or other document filed or required to be maintained pursuant to this Act shall, upon conviction, be punished by a fine of not more than $10,000, or by imprisonment for not more than five years, or both.
(g) Any miner who willfully violates the mandatory safety standards relating to smoking or the carrying of smoking materials, matches, or lighters shall be subject to a civil pen alty assessed by the Commission, which penalty shall not be more than $250 for each occurrence of such violation.
(h) Whoever knowingly distributes, sellssoffers for sale, in troduces, or delivers in commerce any equipment for use in a coal or other mine, including, but not limited to, components and accessories of such equipment, which is represented as complying with the provisions of this Act, or with any specifi cation or regulation of the Secretary applicable to such equip ment, and which does not so comply, shall, upon conviction, be subject to the same fine and imprisonment that may be im posed upon a person under subsection (f)of this section.
(i) The Commission shall have authority to assess all civil penalties provided in this Act. In assessing civil monetary penalties, the Commission shall consider the operator's histo ry of previous violations, the appropriateness of such penalty to the size of the business of the operator charged, whether the operator was negligent, the effect on the operator's ability to continue in business, the gravity of the violation, and the demonstrated good faith of the person charged in attempting to achieve rapid compliance after notification of a violation. In proposing civil penalties under this Act, the Secretary may rely upon a summary review of the information available to him and shall not be required to make findings of fact con cerning the above factors.
(j) Civil penalties owed under this Act shall be paid to the Secretary lor deposit into the Treasury of the United States and shall accrue to the United States and may be recovered in a civil action in the name of the United States brought in the United States district court for the district where the viola tion occurred or where the operator has its principal office. Interest at the rate of 8 percent per annum shall be charged against a person on any final order of the Commission, or the court. Interest shall begin to accrue 30 days after the issu ance of such order.
00 No proposed penalty which has been contested before the Commission under section 105(a) shall be compromised, mitigated, or settled except with the approval of the Commis sion. No penalty assessment which has become a final order of the Commission shall be compromised, mitigated, or settled except with the approval of the court.
(1) The provisions of this section shall not be applicable with respect to titleIV ofthis Act
27
e n t it l e m e n t of m in er s
Sec. 111. If a coal or other mine or area of such mine is closed by an order issued under section 103, section 104, or section 107, all miners working during the shift when such order was issued who are idled by such order shall be entitled, regardless of the result of any review of such order, to full compensation by the operator attheir regular rates of pay for the period they are idled, but for not more than the balance of 'such shift. If such order is not terminated prior to the next working shift, all miners on that shift who are idled by such order snail be entitled to full compensation by the operator at their regular rates of pay for the periodthey are idled,but for not more than four hours of such shift. Ifa coal or other mine or area o f such mine is closed by an order issued under sec tion 104 or section 107 ofthis titlefor a failure of the operator to comply with any mandatory health or safety standards, all miners who are idled due to such order shall be fully compen sated after all interested parties are given an opportunity for a public hearing, which shall be expedited in such cases, and after such order is final, by the operator for lost time at their regular rates of pay for such time as the miners are idled by such closing, or for one week, whichever is the lesser. Whenever an operator violates or fails or refuses to comply with any order issued under section 103, section 104, or sec tion 107 of this.Act, all miners employed at the affected mine who would have been withdrawn from, or prevented from en tering, such mine or area thereof as a result of such order shall be entitled to full compensation by the operator at their regular rates of pay, in addition to pay received for work per formed after such order was issued, for the period beginning when such order was issued and ending when such order is complied with, vacated, or terminated. The Commission shall have authority to order compensation due under this section upon the filing of a complaint by a miner or hisrepresentative and after opportunity for hearing subject to section 554 of ti tle 5,United States Code.
A D M IN IS T R A T IV E PROVISIONS
Sec. 112. Except as provided in section 518(a) of title 28, United States Code, relating to litigation before the Supreme Court, Jhe Solicitor of Labor may appear for and represent the Secretary in any civil litigation brought under this Act but all such litigation shall be subject to the direction and control ofthe Attorney General.
TH E FE D E R A L M IN E S A FE TY A N D H EALTH R E VIE W COMMISSION
Se c . 113. (a) The Federal Mine Safety and Health Review Commission is hereby established. The Commission shall con sist of five members, appointed by the President by and with the advice and consent of the Senate, from among persons who by reason of training, education, or experience are quali fied to carry out the functions of the Commission under this Act. Tlie President shall designate one of the members of the Commission toserve as Chairman.
28
L E H M A N 00567
(b)(1)The terms ofthe members ofthe Commission shall be six years, except that--
(A) members of the Commission first taking office after the date of enactment of the Federal Mine Safety and Health Amendments Act of 1977, shall serve, as desig nated by the President at the time of appointment, one for a term of two years, two for a term of four years and two for aterm of six years; and
(B) a vacancy caused by the death, resignation, or re moval of any member prior to the expiration of the term for which he was appointed shall be filled only for the remainder of such unexpired term. Any member of the Commission may be removed by the Presi dent for inefficiency,neglect of duty, or malfeasance in office. (2) The Chairman shall be responsible on behalf of the Commission for the administrative operations of the Commis sion. The Commission shall appoint such employees as it deems necessary to assist in the performance of the Commis sion's functions and to fix their compensation in accordance with the provisions of chapter 51 and subchapter III of chap ter 53 of title 5, United States Code, relating to classification and general pay rates. Upon the effective date of the Federal Mine Safety and Health Amendments Act of 1977, the admin istrative law judges assigned to the Arlington, Virginia,facili ty of the Office of Hearings and Appeals? United States De partment of the Interior, snail be automatically transferred in grade and position to the Federal Mine Safety and Health Review Commission. Notwithstanding the provisions of sec tion 559 of title 5 of the United States Code, the incumbent Chief Administrative Law Judge of the Office of Hearings and Appeals of the Department of the Interior assigned to the Arlington, Virginia facility shall have the option, on the effec tive date of the Federal Mine Safety and Health Amendments Act of 1977, oftransferring to the Commission as an adminis trative law judge, in the same grade and position as the other administrative law judges. The administrative law judges (ex cept those presiding over Indian Probate Matters) assigned to the Western facilities ofthe Office of Hearings and Appeals of the Department ofthe Interior shall remain with that Depart ment at their present grade and position or they shall nave the right to transfer on an equivalent basis to that extended in this paragraph to the Arlington, Virginia administrative law judges in accordance with procedures established by the Civil Service Commission. The Commission shall appoint such additional administrative law judges as it deems necessary to carry out the functions of the Commission. Assignment, re moval, and compensation of administrative law judges shall be in accordance with sections 3105, 3344, 5362 and 7521 of ti tle 5, United States Code. (c) The Commission is authorized to delegate to any group of three or more members any or all of the powers or the Commission, except that two members shall constitute a quo rum of any group designated pursuant to this paragraph. (d) (1) An administrative law judge appointed by the Com mission to hear matters under this Act snail hear, and make a determination upon, any proceeding instituted before the
29
Commission and any motion in connection therewith, assigned to sudh administrative law judge by the chief administrative law judge of the Commission or by the Commission, and shall make a decision .which constitutes his final disposition of the proceedings. The decision of the administrative law judge of the Commission sha]lbecome the final decision ofthe Commis sion 40 days after its issuance unless within such period of the Commission has directed that such decision shall be re viewed by the Commission in accordance with paragraph (2). An administrative law judge shall not be assigned to prepare a recommended decision under this Act.
(2) The Commission shall prescribe rules ofprocedure for its review of the decisions of administrative law judges in cases under this Act which shall meet the following standards for review:
(A) (i) Any person adversely_affected or aggrieved by a deci sion of an administrative law judge, may file and serve a peti tion for discretionary review by the Commission of such deci sion within 30 days after the issuance of such decision. Re view by the Commission shall not be a matter of right but of the sound discretion of the Commission.
(ii) Petitions for discretionary review shall be filed only upon one or more ofthe following grounds:
(I) A finding or conclusion of material fact is not sup ported by substantial evidence.
(II) A necessary legal conclusion iserroneous. (III) The decision is contrary to law or to the duly pro mulgated rules or decisions of the Commission. (IV) A substantial question oflaw, policy or discretion is involved. (V) A prejudicial error of procedure was committed. (iii) Each issue shall be separately numbered and plainly and concisely stated, and shall be supported by detailed cita tions to the record when assignments of error are based on the record, and by statutes, regulations, or principal authori ties relied upon. Except for good cause shown, no assignment offerror by any party shallrely on any question of fact or law upon which the administrative law judge had not been afford ed an opportunity to pass. Review by the Commission shall be granted only by affirmative vote of two of the Commissioners present ana voting. If granted, review shall be limited to the questions raised by the petition. (B) At any time within 30 days after the issuance of a deci sion of an administrative law judge, the Commission may in itsdiscretion (by affirmative vote of two of the Commissioners present and voting) order the case beifore it for review but only upon the ground that the decision may be contrary to law or Commission policy, or that a novel question of policy has been presented. The Commission shall state in such order the specific issue of law, Commission policy, or novel question ofpolicy involved. If a party'spetition for discretionaryreview has been granted, the Commission shall not raise or consider additional issues in such review proceedings except in compli ance with the requirements ofthis paragraph. (C) For the purpose of review by the Commission under paragraph (A) or (B) of this subsection, the record shall in-
30
L E H M A N 00568
elude: (i) all matters constituting the record upon which the decision of the administrative law judge was based; (ii) the rulings upon proposed findings and conclusions; (iii)the deci sion of the administrative law judge; (iv)the petition or peti tions for discretionary review, responses thereto, and the Commission's order for review; and (v) briefs filed on review. No other material shall be considered by the Commission upon review..The Commission either may remand the case to the administrative law judge for further proceedings as it may direct or it may affirm, set aside, or modify the decision or oder of the administrative law judge in conformity with the record. Ifthe Commission determines that further evidence is necessary on an issue of fact it shall remand the case for fur ther proceedings before the administrative law judge.
(The provisions of section.557(b) of title 5, United States Code, with regard to the review authority of the Commission are hereby expressly superseded to the extent that they are inconsistent with the provisions of subparagraphs (A), (B), and (C)ofthis paragraph.)
(e) In connection with hearings before the Commission or its administrative law judges under this Act, the Commission and its administrative law judges may compel the attendance and testimony of witnesses and the production of books, pa pers,or documents, or objects, and order testimony to be taken by deposition at any stage of the proceedings before them. Any person may be compelled to appear and depose and pro duce similar documentary or physical evidence, in the same manner as witnesses may be compelled to appear and produce evidence before the Commission and its administrative law judges. Witnesses shall be paid the same fees and mileage that are paid witnesses in the courts of the United States and at depositions ordered by such courts. In case of contumacy, failure, or refusal of any person to obey a subpoena or order of the Commission or an administrative law juage, respective ly, to appear, to testify, or to produce documentary or physical evidence, any district court ofthe United States or the United States courts of any territory, or possession, within the juris diction of which such person is found, or resides, or transacts business, shall, upon the application ofthe Commission, or the - administrative law judge, respectively, have jurisdiction to issue to such person an order requiring such person to appear, to testify, or to produce evidence as ordered hy the Commis sion or the administrative law judge, respectively, and any failure to obey such order of the court may be punished by the court as a contempt thereof.
AUTH O R IZATIO N OF APPROPRIATIO NS
Sec. 114. There are authorized to.be appropriated, out of any moneys in the Treasury not otherwise appropriated, such sums as may be necessary to carry out the provisions of this title.
MANDATORY HEALTH AND SAFETY TR A IN IN G
Sec. 115. (a) Each operator of a coal or other mine shall have a health and safety training program which shall be
31
approved by the Secretary. The Secretary shall promulgate regulations with respect to such health and safety training programs not more than 180 days after the effective date of the Federal Mine Safety and Health Amendments Act of 1977. Each training program approved by the Secretary shall pro vide os a minimum that--
(1) new miners having no underground mining ejq>erience shall receive no less than 40 hours of training ifthey are to work underground. Such training shall include in structioninthe statutory rights of miners and their repre sentatives under this Act, use of the self-rescue device and use of respiratory devices, hazard recognition, escapeways, walk around training, emergency procedures, basic ventilation, basic roof control, electrical hazards, first aid, and the health and safety aspects of the task to which he will be assigned;
(2) new miners having no surface mining experience shall receive no lessthan 24 hours of training ifthey are to work on the surface. Such training shall include in struction in the statutory rights of miners and their rep resentatives under this Act, use of the self-rescue device where appropriate and use of respiratory devices where appropriate, hazard recognition, emergency procedures, electrical hazards, first aid, walk around training and the health and safety aspects of the task to which he will be assigned;
(3) all miners, shall receive no less than eight hours of refresher training no less frequently than once each 12 months, except that miners already employed on the ef fective date of the Federal Mine Safety and Health Amendments Act of 1977 shall receive this refresher training no more than 90 days after the date of approval of the training plan required by this section;
(4) any miner who.is reassigned to a new task in which he has had no previous work experience shall receive training in accordance with a training plan approved by the Secretary under this subsection in the safety and health aspects specific to that task prior to performing that task;
(5) any training required by paragraphs (1), (2) or (4) shall include a period of training as closely related as is practicable to the work in which the miner is to be en gaged. (b) Any health and safety training provided under subsec tion (a) shall be provided during normal working hours. Miners shall be paid at their normal rate of compensation while they take such training, and new miners shall be paid at their starting wage rate when they take the new miner train ing. Ifsuch training shall be given at a location other than the normal place ofwork,miners shall alsobe compensated forthe additional coststhey may incur in attending subh trainingses sions. (c) Upon completion of each training program, each opera tor shall certify, on a form approved by the Secretary, that the miner has received the specified training in each subject area of the approved health and safety training plan. A certif-
32
L E H M A N 00569
icate for each miner shall be maintained by the operator, and shall be available^ for inspection at the mine site, and a copy thereof shall begiven to each miner at the completion of such training. When a miner leaves the operator's employ, he shall be entitled to a copy of his health and safety training certifi cates. False certification by an operator that training was given shah be punishable under section 110 (a) and (f); and each health ana safetytraining certificate shall indicate on its face, in bold letterSjjprinted in a conspicuous manner the fact that such false certification is so punishable.
(d) The Secretary shall promulgate-appropriate standards for safety and health training for coal or other mine construc tion workers.
(e) "Within 180 days after the effective date of the Federal Mine Safety and Health Amendments Act of 1977, the Secre tary shall publish proposed regulations which shall provide that mine rescue teams shall be available for rescue and re covery work to each underground coal or other mine in the event of an emergency. The costs of making advance arrange ments for such teams shall be borne by the operator of each such mine. TITLE II-- INTERIM M A N D A T O R Y HEALTH.STANDARDS
COVERAGE
Sec . 201.(a)The provisions of sections 202 through 206 ofthis title and the applicable provisions of section 818 of the title III shall be interim mandatory health standards applicable to all underground coal mines until superseded in whole or in part by improved mandatory health standards promulgated by the Secretary under the provisions of section 101 of this Act, and shall be enforced in the same manner and to the same extent as any mandatory health standard promulgated under the provisions of section 101 of this Act. Any orders issued in the enforcement of the interim-standards set forth in this title shall be subject to review as provided in title I of this Act.
(b) Among other things, it is the purpose of this title to provide, to the greatest extent possible, that the working conditions in each underground coal mine are sufficiently free of respirable dust concentrations in the mine atmosphere to permit each miner the opportunity to work underground dur ing the period'Of his entire adult working life without incur ring any disability from pneumoconiosis or any other occupa tion-related disease during or at the end of such period.
DOST STANDARD A N D RESPIRATORY E Q U IP M E N T
Sec.202. (a) Each operator of a coal mine shall take accu rate samples of the amount of respirable dust in the mine at mosphere to which each miner in the active workings of such mine is exposed. Such samples shall be taken by any device approved by the Secretary and the Secretary of Health, Edu cation, and Welfare and in accordance with such methods, at such locations, at such intervals, and in such manner as the Secretaries shall prescribe in the Federal Register within six-
33
ty days from the date ofenactment of this Act and from time to time thereafter. Such samples shall be transmitted to the Secretaiy in a manner established by him, and analyzed and recorded by him in a manner that will assure application of the provisions of section 104 (i)of thisAct when the applicable limit on the concentration of respirable dust required to be maintained under this section isexceeded. The results of such samples shall also be made available to the operator. Each operator shall report and certify to the Secretary at such in tervals as the Secretary may require as to the conditions in the active workings of the coal mine, including, but not limit ed to, the average number of working hours worked during each shift, the quantity and velocity of air regularly reaching the working faces, the method of mining, tne^ amount ana pressure of the water, ifany, reaching the working faces, and the number, location,and type of sprays, if any, used.
(b) Except as otherwise provided inthis subsection-- (1) Effective on the operative date of this title, each
operator shall continuously maintain the average concen tration of respirable dust in the mine atmosphere during each shift to which each miner in the active workings of such mine isexposed at or below 3.0 milligrams ofrespira ble dust per cubic meter ofair.
(2) Effective three years after the date of enactment of this Act, each operator shall continuously maintain the average concentration of respirable dust in the mine at mosphere during each shift to_which each miner in the active workings of such mine is exposed at or below 2.0 milligrams of respirable dust per cubic meter of air.
(3) Any operator who determines that lie will be unable, using available technology, to comply with the provisions of paragraph (1) of this subsection, or the provisions of paragraph (2) of this subsection, as appropriate, may file with the Panel, no later than sixty days prior to the effec tive date of the applicable respirable dust standard estab lished by such paragraphs, an application for a permit for noncompliance. If,in the case of an application for a per mit for noncompliance with the 3.0 milligram standard -established by paragraph (1)of this subsection, the appli cation satisfies the requirements of subsection (c) of this section, the Panel shall issue a permit for noncompliance to the operator. lf7in the case of an application for a per mit for noncomphance with the 2.0 milligram standard established by paragraph (2) of this subsection, the appli cation satisfies the requirements of subsection (c) of this section and the Panel determines that the applicant will be unable to comply with such standard, the Panel shall issue to the operator a permit for noncompliance.
(4) In any case in which an operator, who has been is sued a permit (including a renewal permit) for noncompli ance under this section, determines, not more than ninety days prior to the expiration date of such permit, that he st.illis unable to comply with the standard^ estabiished by paragraph (1) of this subsection or the standard estab lished by paragraph (2)of this subsection, as appropriate, he may file with the Panel an application for renewal of
34
L E H M A N 00570
the permit. Upon receipt of such application, the Panel, if itdetermines, after all interested persons have been noti fied and given an opportunity for a public hearing under section 5 of this Act, that the application is in compliance with' the provisions of subsection (c) of this section, and that the applicant will be unable to comply with such standard, may renew the permit.
(5) Any such permit or renewal thereof so issued shall be in effect for a period not to exceed one year and shall entitle the permittee during such period to maintain con tinuously the average concentration of respirable dust in the mine atmosphere during each shift in the working places of such mine to which the permit applies at a level specified by the Panel, which shall be at tne lowest level which the application shows the conditions, technology applicable to such mine, and other available and effective control techniques and methods will permit, but in no event shall such level exceed 4.5 milligrams of dust per cubic meter of air during the period when the S.O milli gram standard is in effect, or 3.0 milligrams of dust per cubic meter of air during the period when the 2.0 milli gram standard isin effect.
(6) No permit or renewal thereof for noncompliance shall entitle any operator to an extension of time beyond eighteen months from the date of enactment of this Act to comply with the 3.0 milligram standard established by paragraph (1) of this subsection, or beyond seventy-two months from the date of enactment of this Act to comply with the 2.0 milligram standard established by paragraph (2)of this subsection. (c) Any application for an initial or renewal permit made pursuant to this section shall contain--
(1) a representation by the applicant and the engineer conducting the survey referred to in paragraph (2) of this subsection that the applicant is unable to comply with the standard applicable under subsection (b) (1) or (b) (2) of this section at specified working places because the tech nology for reducing the concentration of respirable dust at such places is not .available, or because of the lack of other effective control techniques or methods, or because of any combination of such reasons;
(2) an identification of the working places in such mine for which the permit is requested; tne results of an engi neering survey by a certified engineer of the respirable dust conditions of each working place of the mine with respect to which such application is filed and the ability to reduce such dust to the level required to be maintained in such place under this section; a description of the ventila tion system of the mine and its capacity; the quantity and velocity of air regularly reaching the working faces; the method of mining: the amount and pressure of the water, if any, reaching the working faces; the number, location, and type of sprays, if any; action taken to reduce eudh dust; and such other information as the Panel may re quire; and
(3) statements by the applicant and the engineer con-
35
ducting such survey, of the means and methods to be em ployed to achieve compliance with the applicable standard, the progress made toward achieving compliance, and an estimate ofwhen compliance can be achieved. (d) Beginning six montos after the operative date of this title and from time to time thereafter, the Secretary of Health, Education, and Welfare shall establish, in accordance with the provisions of section 101 of this Act, a schedule re ducing the average concentration of respirable dust in the min atmosphere during each shift to which each miner inthe active workings is exposed below the levels established in this section to a level of persona! exposure which will prevent new incidences of respiratory disease and the further development of such disease in any person. Such schedule shall specify the minimum time necessary to achieve such levels taking into consideration present and future advancements in technology to reach these levels. (e) References to concentrations of respirable dust in this title mean the average concentration of respirable dust mea sured with a device approved by the Secretary and the Secre tary of Health, Education, and Welfare. () Por the purpose of this title, the term "average concen tration" means a determination which accurately represents the atmospheric conditions with regard to respirable dust to which each miner in the active workings of a mine is exposed (1) as measured, during the 18 month period following the date of enactment of this Act, over a number of continuous
Ereduction shifts to be determined by the Secretary and the ecretary of Health, Education, and Welfare, and (2) as mea sured thereafter, over a single shift only, unless the Secretary and the Secretary of Health, Education, and Welfare find, in accordance with the provisions of section 101 of this Act, that such single shift measurement will not, after applying valid statistical techniques to such measurement, accurately repre sent such atmospheric conditions during such shift.
(g) The Secretary shall cause to be made such frequent spot inspections as he deems appropriate of the active workings of coal mines for the purpose of obtaining compliance with the provisions of this title.
(h) Respiratory equipment approved by the Secretary and the Secretary of Health, Education, and Welfare shall be made available to all persons whenever exposed to concentra tions of respirable dust in excess of the levels required to be maintained under this Act Use of respirators shall not be substituted for environmental control measures in the active workings. Each operator shall maintain a supply of respirato ry equipment adequate to deal with occurrences of concentra tions of respirable dust in the mine atmosphere in excess of the levels required to be maintained under this Act
M ED IC A L E XA M IN ATIO N S
Sec. 203 (a)The operator of a coal mine shall cooperate with the Secretary of Health, Education, and Welfare in making available to each miner working in a coal mine the opportuni ty to have a chest roentgenogram within eighteen months
36
L E H M A N 00571
after the date of enactment of this Act, a second chest roent genogram within three years thereafter, and subsequent chest roentgenograms at such intervals thereafter of not to exceed five years as the Secretary of Health, Education, and Welfare prescribes. Each worker who begins work in a coal mine for the first time shall be given, as soon as possible after commencement of his employment, and again three years lat er if he is still engaged in coal mining, a chest roentgeno gram; and in the event the second such chest roentgenogram shows evidence of the development of pneumoconiosis the worker shall be given, two years later if he is stillengaged in coal mining, an additional chest roentgenogram. All chest roentgenograms shall be given in accordance with specifica tions prescribed by the Secretary of Health, Education, and Welfare and shall be supplemented by such other tests as the Secretary of Health, Education, and Welfare deems necessary. The films shall be read and classified in a manner to be pre scribed by the Secretary of Health, Education, and Welfare, and the results of each reading on each such person and of such tests shall be submitted to the Secretary and to the Sec retary of Health, Education, and Welfare, and, at the request of the miner, to his physician. The Secretary shall also submit such results to such miner and advise him of his rights under this Act related thereto. Such specifications, readings, classifi cations, and tests shall, to the greatest degree possible, be uniform for allcoal mines and miners in such mines.
(b)(1) On and after the operative date of this title, any mi ner who, in the judgment of the Secretary of Health, Educa tion, ana Welfare based upon such reading or other medical examinations, shows evidence of the development of pneumo coniosis shall be afforded the option of transferring from his position to another position in any area of the mine, for such period or periods as may be necessary to prevent further de velopment of such disease, where the concentration of respira ble dust in the mine atmosphere is not more than 2.0 milli grams of dust per cubic meter of air.
(2) Effective three years after the date of enactment of this Act, any miner who, in the judgment of the Secretary of Health, Education, and Welfare based upon such reading or other medical examinations, shows evidence of the develop ment of pneumoconiosis shall be afforded the option of trans ferring from his position to another position in any area of the mine, for such period or periods as may be necessary to prevent further development of such disease, where the con centration of respirable dust in the mine atmosphere is not more than 1.0 milligrams of dust per cubic meter of air, or if such level is not attainable in such mine, to a position in such mine where the concentration of respirable dust is the lowest attainable below 2.0 milligrams per cubic meter of air.
(3) Any miner so transferred shall receive compensation for such work at not less than the regular rate of pay received by him immediately prior to his transfer.
(c) No payment may be required of any miner in connection with any examination or test given him pursuant to thistitle. Where such examinations or tests cannot he given, due to the lack of adequate medical or other necessary facilities or per-
37
so n n el, in th e lo ca lity -w here th e m in e r re sid e s, a rra n g e m e n ts sh all be m ad e to h a v e th e m conducted^ in acco rd an ce w ith th e p ro v isio n s of th is title , in su ch lo cality by th e S e c re ta ry of H ealth , E d u catio n , an d W elfare, or by an ap p ro p ria te p erso n , ag en cy , or in s titu tio n , p u b lic or p riv a te , u n d e r a n a g re e m e n t or a rra n g e m e n t b etw een th e S e c re ta ry of H ealth , E d u ca tio n , and W elfare and su c h p erso n , ag en cy , or in stitu tio n . T he o p er a to r of th e m in e sh a ll re im b u rse th e S e c re ta ry of H e a lth , E d u catio n , an d W elfare, or su c h p erso n , agency, or in stitu tio n , as th e case m ay be, fo r th e co st o f co n d u ctin g each e x am in a tio n or te s t m ad e, in acco rd an ce w ith th is title , an d sh a ll p ay w h a te v e r o th er co sts a re n e c e ssa ry to en ab le th e m in er to tak e such ex am in atio n s or te sts.
(d) If th e d e a th o f a n y a c tiv e m in e r o c cu rs in a n y coal m in e , or if th e d e a th of a n y activ e or in activ e m in er o ccu rs in a n y o th e r place, th e S e c re ta ry of H e a lth , E d u ca tio n , an d W elfare is a u th o riz e d to p ro v id e fo r a n a u to p sy to be p e rfo rm e d on su c h m in e r, w ith th e c o n s e n t o f h is su rv iv in g w idow o r, if h e h a s no su c h w idow , th e n w ith th e c o n se n t of h is s u rv iv in g n e x t of kin. T h e re s u lts of su c h au to p sy sh all be su b m itte d to th e S e c re ta ry of H e a lth , E d u ca tio n , an d W elfare a n d , w ith th e c o n s e n t o f s u c h s u r v i v o r , t o t h e m i n e r 's p l i y s i c i a n o r o t h e r in te re s te d p e rso n . S u c h a u to p s y sh all be paid fo r b y th e S e c re ta ry of H ealth , E d u ca tio n , and W elfare.
D U ST FROM D R IL L IN G ROCK
Sec. 204. T h e d u s t r e s u l t i n g f r o m d r i l l i n g in r o c k s h a l l be
co n tro lled by th e u se o f p e rm issib le d u s t co llecto rs, or b y w a te r or w a ter w ith a w e ttin g a g e n t, or by v en tilatio n , or by a n y o th e r m eth o d or d evice ap p ro v ed b y th e S e c re ta ry w h ic h is a t le a s t as effectiv e in c o n tro llin g su ch d u st. R e s p ira to ry e q u ip m en t approved by th e S e c re ta ry and th e S e c retary of H e a lth , E d u catio n , and W elfare sh a ll be p ro v id ed p erso n s exp o sed for s h o rt p erio d s to in h a la tio n h a z a rd s fro m g as, d u sts, fu m e s, or m ist. W hen th e e x p o su re is fo r p ro lo n g e d p e rio d s , o th e r m e a su re s to p ro te c t such p e rso n s or to red u ce th e h a z a rd sh all be tak en .
DUST STANDARD WHEN QUARTZ IS PRESENT
S ec . 205. In coal m in in g o p e ratio n s w h e re th e c o n c e n tra tio n o f re sp ira b le d u s t in th e m in e a tm o sp h e re of a n y w o rk in g place co n ta in s m ore th a n 5 p er c en tu m q u a rtz , th e S e c re ta ry of H ealth , E d u ca tio n , an d W elfare sh all p rescrib e an a p p ro p ri a te fo rm u la for d e te rm in in g th e ap p licab le re sp ira b le d u s t s ta n d a rd u n d e r th is title fo r su ch w o rk in g place a n d th e S ec r e ta ry sh all ap p ly su c h fo rm u la in c arry in g o u t h is d u tie s u n d er th is title.
NOISE STANDARD
Sec. 2 0 6 . O n a n d a f t e r t h e o p e r a t i v e d a t e o f t h i s t i t l e , t h e
S ta n d a rd s on noise p re sc rib e d u n d e r th e W alsh -H ealey P u b lic C o n tr a c ts A c t, a s a m e n d e d , in e ffe c t O c to b e r 1, 1969, s h a ll b e ap p licab le to e ac h coal m in e an d e ac h o p e rato r o f su c h m in e sn a il com ply w ith th e m . W ith in six m o n th s a fte r th e d a te o f
38
L E H M A N 00572
e n a c tm e n t of th is A ct, th e S e c re ta ry of H e a lth , E d u c a tio n , an d W elfare sh a ll e stab lish , and th e S e c re ta ry sh a ll p u b lish , a s p ro v id ed in sectio n 101 of th is A ct, p ro p o sed m a n d a to ry h e a lth s ta n d a rd s e stab lish in g m axim um n o ise ex p o su re lev els fo r all u n d e rg ro u n d coal m in es. B e g in n in g six m o n th s a fte r th e o p erativ e d a te of th is title, a n d a t in te rv a ls of a t le a st e v e ry six m o n th s th e re a fte r, th e o p e ra to r of e a c h coal m in e sh a ll c o n d u c t, in a m a n n e r p re sc rib e d b y th e S e c re ta ry o f H e a lth , E d u c a tio n , an d W elfare, te s ts b y a q u alified p erso n of th e n o ise level a t th e m in e a n d re p o rt a n d c e rtify th e re s u lts to th e S e c re ta ry an d th e S ecretary of H e a lth , E d u catio n , and W elfare. In m e e tin g su ch sta n d a rd u n d e r th is sectio n , th e o p e ra to r sh a ll n o t re q u ire th e u se of a n y p ro te c tiv e dev ice or system ^ in c lu d in g p e rso n a l d ev ices, w h ic h th e S e c re ta ry or h is a u th o riz e d re p re s e n ta tiv e finds to be h a z a rd o u s or c au se a h a z a rd to th e m in e rs in su c h m in e.
T IT L E III-- IN T E R IM M A N D A TO R Y SA F E T Y ST A N D A R D S FO R U N D E R G R O U N D CO A L M IN E S
COVERAGE
Sec. 301. ( a ) T h e p r o v i s i o n s o f s e c t i o n s 302 t h r o u g h 318 o f
th is title sh a ll b e in te rim m an d a to ry s a fe ty s ta n d a rd s ap p lic a ble to all u n d e rg ro u n d coal m in e s u n til su p e rs e d e d in w h o le or in p a rt by im p ro v ed m an d a to ry sa fe ty sta n d a rd s p ro m u lg ated
b y t h e S e c r e t a r y u n d e r t h e p r o v i s i o n s o f s e c t i o n 101 o f t h i s
A ct, an d sh a ll be en fo rced in th e sa m e m a n n e r a n d to th e sam e e x te n t as a n y m an d ato ry sa fe ty s ta n d a rd p ro m u lg a ted
u n d e r s e c t i o n 101 o f t h i s A c t . A n y o r d e r s i s s u e d i n t h e e n
fo rce m en t of th e in te rim sta n d a rd s se t fo rth in th is title sh all be s u b je c t to re v ie w a s pro v id ed in title I o f th is A ct.
(b) T h e p u n i s e o f th is title is to p ro v id e fo r th e im m e d ia te ap p licatio n o f m a n d a to ry sa fe ty s ta n d a rd s d ev eloped on th e b asis of ex p erien ce an d ad v an ces in tech n o lo g y an d to p re v e n t n ew ly c re a te d h a z a rd s re su ltin g fro m new tech n o lo g y in coal m in in g . T h e S e c re ta ry of th e In te rio r in co o rd in a tio n w ith th e S e c re ta ry sh a ll im m ed iately in itia te stu d ie s, in v e stig a tio n s, an d re se a rc h to fu rth e r u p g rad e such s ta n d a rd s a n d to d ev el- op an d p ro m u lg a te new and im proved s ta n d a rd s p ro m p tly th a t w ill p ro v id e in c re a se d p ro te c tio n to th e m in e rs, p a rtic u larly in c o n n ectio n w ith h a z a rd s fro m tro lle y w ire s, tro lle y feed er w ires, an d sig n al w ires, th e sp licin g an d u se of tra ilin g c a b le s , a n d in c o n n e c tio n w ith im p r o v e m e n ts .in v u lc a n iz in g o f e le c tric c o n d u c to rs, im p ro v e m e n t in ro o f c o n tro l m e a su re s, m e th a n e d ra in a g e in ad v an ce of m in in g , im p ro v ed m eth o d s of m e a su rin g ' m e th a n e a n d o th e r ex p lo siv e g a se s an d o xygen c o n c e n tra tio n s, a n d th e u se of im p ro v ed u n d e rg ro u n d eq u ip m en t an d o th e r so u rc es of pow er fo r su ch eq u ip m en t.
ROOF SUPPORT
Sec. 302. ( a ) E a c h o p e r a t o r s h a l l u n d e r t a k e t o c a r r y o u t o n a
co n tin u in g b asis a p ro g ram to im p ro v e th e ro o f co n tro l sy stem of e ac h coal m in e a n d th e m e a n s a n d m e a su re s to acco m p lish su c h sy s te m . T h e ro o f a n d rib s of all a c tiv e u n d e rg ro u n d ro a d w ay s, tra v e lw a y s, an d w o rk in g p laces sh a ll be su p p o rte d or
39
o th erw ise co n tro lled a d eq u a te ly to p ro te c t p e rso n s fro m fa lls of th e ro o f o r rib s. A ro o f co n tro l p lan a n a re v isio n s th e re o f su ita b le to th e ro o f co n d itio n s a n d m in in g system of e a c h coal m in e a n d a p p ro v e d by th e S e c re ta ry sh a ll be ad o p te d a n d s e t o u t in p rin te d fo rm w ith in six ty d ay s a fte r th e o p e rativ e d ate of th is title . T he p lan sh all show th e ty p e of su p p o rt and sp ac in g a p p ro v ed by th e S e c re ta ry . Such p lan shall be rev iew ed p e rio d ic a lly , a t le a s t e v e ry six m o n th s by th e S e c re ta ry , ta k in g in to c o n sid era tio n an y fa lls of ro o f or rib s or in ad e q u ac y of su p p o rt o f ro o f or rib s. N o perso n sh all proceed b ey o n d th e la s t p e rm a n e n t su p p o rt u n le ss a d e q u a te te m p o ra ry su p p o rt is p ro v id ed or u n le ss su c h te m p o ra ry su p p o rt is n o t re q u ire d
u n d e r t h e a p p r o v e d r o o f c o n t r o l p l a n a n a t h e a b s e n c e 01 s u c h
su p p o rt w ill n o t pose a h a z a rd to th e m in e rs. A copy of th e plan sh all be fu rn ish e d th e S e c re ta ry or h is a u th o riz e d re p re s e n ta tiv e a n d sh all be a v ailab le to th e m in ers an d th e ir re p re sen tativ es.
(b) T h e m e th o d of m in in g follow ed in an y coal m in e sh a ll n o t ex p o se th e m in er to u n u su a l d a n g e rs from ro o f fa lls caused by ex cessiv e w id th s of room s an d e n trie s or fa u lty pil la r re co v e ry m eth o d s.
(c) T h e o p e r a to r , in a c c o rd a n c e w ith th e a p p ro v e d p la n , sh a ll pro v id e a t or n e a r each w o rk in g face an d a t su c h o th er lo ca tio n s in th e coal m in e as th e S e c re ta ry m ay p re sc rib e a n am ple su p p ly of su ita b le m a te ria ls of p ro p e r size w ith w h ich to se c u re th e ro o f o f all w o rk in g p laces in a sa fe m a n n e r. S a fe ty p o sts, ja c k s, or o th e r ap p ro v ed d ev ices sh a ll b e u se d to p ro te c t th e w o rk m en w h e n ro o f m a te ria l is b e in g ta k e n dow n, c ro ssb a rs are b ein g in sta lle d , ro o f b o lth o les a re b e in g d rilled , ro o f b o lts a re b e in g in sta lle d , a n d in su ch o th e r c irc u m s ta n c e s a s m a y be a p p ro p ria te . L oose ro o f a n d o v e rh a n g in g or loose faces an d rib s sh all be ta k e n dow n or su p p o rted . E x ce p t in th e case of re co v e ry w ork, su p p o rts knocked o u t sh all be rep laced p ro m p tly .
(d) W h en in s ta lla tio n of ro o f b o lts is p e rm itte d , su ch ro o f b o lts sh a ll be te s te d in acco rd an ce w ith th e ap p ro v ed ro o f con tro l p lan .
(el R o o f b o lts sh a ll n o t be re c o v e re d w h e re c o m p lete e x tra c tio n s of p illa rs a re a tte m p te d , w h e re a d ja c e n t to c la y v ein s, or a t th e lo catio n s of o th e r irre g u la ritie s, w h e th er n a tu ra l or o th e rw ise , th a t in d u ce a b n o rm a l h a z a rd s. W here ro o f b o lt r e c o v ery is p e rm itte d , it sh a ll be co n d u cted o n ly in a c c o rd a n c e w ith m eth o d s p rescrib ed in th e approved ro o f co n tro l p lan, an d sh a ll be co n d u cted b y ex p erien ced m in ers a n d o n ly w h ere a d e q u a te te m p o ra ry su p p o rt is pro v id ed .
(f) W h e re m in e rs a re e x p o se d to d a n g e r fro m fa lls o f ro o f, face, an d rib s th e o p e ra to r sh all exam ine and test, th e roof, face, an d rib s b efo re an y w ork or m ach in e is s ta rte d , an d as fre q u e n tly th e re a fte r as m ay be n ece ssa ry to in su re safety . W hen d a n g e ro u s co n d itio n s a re fo u n d , th e y sh all be co rrected im m ed iately .
VENTILATIO N
Sec. 303. (a) All coal mines shall be ventilated by mechanical ventilation equipment installed and operated in a manner
40
L E H M A N 00573
ap p ro v ed by a n au th o rized re p re s e n ta tiv e of th e S e c re ta ry an d such e q u ip m e n t shall be ex am in ed d aily an d a reco rd sh all be k e p t of su ch e x am in atio n .
(b) A ll a c tiv e w o rk in g s s h a ll b e v e n tila te d by a c u r r e n t o f a ir c o n ta in in g n o t le ss th a n 19.5 v o lu m e p e r c e n tu m o f o x y g e n , n o t m o re t h a n 0.5 v o lu m e p e r c e n tu m o f c a r b o n d io x id e , an d no h a rm fu l q u a n titie s of o th e r n o x io u s or poisonous g a se s; and th e v o lu m e a n d v elo city of th e c u rre n t of a ir sh a ll be su fficien t to d jlu te , re n d e r h a rm le s s , a n d to c a rry a w a y , fla m m ab le, ex p lo siv e, nox io u s, an d h a rm fu l g a se s, an d d u s t, a n d sm oke an d ex p lo siv e fu m es. T h e m in im u m q u a n tity of a ir re ac h in g th e la s t open cro sscu t in an y p a ir or s e t o f d ev elo p in g e n tries and th e la st open cro sscu t in any p a ir or se t of ro o m s sh all be n in e th o u sa n d cu b ic fe e t a m in u te , an d th e m in im u m q u a n tity of air re a c h in g th e in ta k e en d of a p illa r lin e sh a ll be n in e th o u sa n d cu b ic f e e t a m in u te . T h e m in im u m q u a n tity of a ir in a n y coal m in e re a c h in g each w o rk in g fa ce sh a ll be th r e e th o u sa n d _cu b ic f e e t a m in u te . W ith in th re e m o n th s a fte r th e o p erativ e d a te of th is title , th e S e c re ta ry sh all p re sc rib e th e m in im u m v e lo c ity an d q u a n tity of a ir re a c h in g each w o rk in g face of e a c h coal m in e m o rd er to r e n d er h a rm le s s a n d c a rry aw ay m e th a n e a n d o th e r ex p lo siv e g ases an d to red u ce th e lev el of re sp ira b le d u st to th e lo w est a tta in a b le lev el. T h e a u th o riz e d re p re s e n ta tiv e o f th e S e c re ta r y m ay re q u ire in a n y coal m in e a g r e a te r q u a n tity a n d v e lo city o f a ir w h e n h e finds it n e c e s s a ry to p ro te c t th e h e a lth or s a fe ty of m in e rs. W ith in o n e y e a r a fte r th e o p e ra tiv e d a te of th is title, th e S ecretary or h is a u th o riz e d re p re se n ta tiv e sh all p re scrib e th e m ax im u m re s p ira b le d u s t lev el in th e in ta k e a irc o u rse s in each coal m in e m o rd e r to re d u c e su c h lev el to th e lo w e st a tta in a b le lev el. I n ro b b in g a r e a s o f a n th r a c ite m in es, w h e re th e air c u rre n ts c a n n o t be c o n tro lled a n d m e a s u re m e n ts o f th e a ir c a n n o t b e o b ta in e d , th e a ir shall- h a v e p ercep tib le m o v em en t.
(c) (1) P r o p e rly in s ta lle d a n d a d e q u a te ly m a in ta in e d lin e b ra ttic e or o th e r approved d ev ices sh a ll be c o n tin u o u sly u sed from th e la s t open cro sscu t of a n e n try or room o f each w o rk in g se c tio n to provide, a d e q u a te v e n tila tio n to th e w o rk in g fa c e s fo r th e m in e rs and to re m o v e flam m ab le, ex p lo siv e, a n a n o x io u s gaseS j d u st, an d ex p lo siv e fu m e s , u n le ss th e S e c re ta ry or h is a u th o riz e d re p re se n ta tiv e p e rm its a n ex cep tio n to th is re q u ire m e n t, w h e re su ch ex cep tio n w ill n o t pose a h a z a rd to th e m in e rs. W hen d am ag ed by fa lls or o th e rw ise , su ch lin e b ra ttic e o r o th e r d ev ices sh all be re p a ire d im m e d ia tely .
(2) T h e sp a c e b e tw e e n th e lin e b ra ttic e o r o th e r a p p ro v e d - d ev ice a n d th e rib s h a ll b e la rg e e n o u g h to p e r m it th e flow o f
a su fficien t v o lu m e a n d v elo city of a ir to k eep th e w o rk in g face c le a r of flam m ab le, ex p lo siv e, a n d n o x io u s g a se s, d u st, an d ex p lo siv e fu m es.
(3) B r a ttic e c lo th u se d u n d e rg ro u n d s h a ll b e of fla m e -re s is t a n t m aterial.
(d) (1) W ith in th re e h o u rs im m e d ia te ly p re c e d in g th e b e g in n in g of an y sh ift, an d before a n y m in er in such sh ift e n te rs th e a ctiv e w o rk in g s of a coal m in e, certified p e rso n s d e sig n a t ed by th e o p e ra to r of th e m in e sh a ll e x am in e su ch w o rk in g s and an y o th e r u n d e rg ro u n d a re a of th e m in e d e sig n a te d by
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th e S e c re ta ry or his a u th o rized re p re se n ta tiv e . E ach such e x am in er sh a ll ex am in e ev ery w o rk in g sectio n in su c h w ork in g s a n d sh all m ak e te sts in each su ch w o rk in g sectio n fo r a ccu m u latio n s of m eth an e w ith m ean s approved by th e S ecre ta ry fo r d e te ctin g m eth an e an d sh all m ake te s ts fo r oxygen d eficien cy w ith a p erm issib le flam e sa fe ty lam p or o th er m ea n s ap p ro v ed by th e S e c retary ; ex am in e seals and d o o rs to d e te rm in e w h e th e r th ey a re fu n ctio n in g pro p erly ; ex am in e a n d te s t th e ro o f, face, an d rib co n d itio n s in su ch w o rk in g sec tio n ; ex am in e a ctiv e ro ad w ay s, tra v e lw a y s , a n d b elt co n v ey o rs on w h ich m en a re c arried , ap p ro ach es to ab an d o n ed a rea s, an d accessib le fa lls in such sectio n for h a z a rd s ; te s t by m e a n s of a n a n e m o m e te r or o th e r device a p p ro v e d b y th e S e c re ta ry to d e te rm in e w h e th e r th e air in eac h sp lit is tra v e lin g in its p ro p er c o u rse an d in n o rm al v o lu m e an d v elo city : an d e x am in e fo r su ch o th er h a z a rd s and v io latio n s of th e m a n d a to ry h e a lth o r s a fe ty sta n d a rd s, as a n au th o rize d re p re se n ta tiv e of th e S e c re ta ry m ay fro m tim e to tim e re q u ire . B elt co n v ey o rs on w h ich coal is c a rrie d sh all be ex am in ed a fte r each coal-pro d u c in g sh ift h a s b eg u n . S uch m in e e x a m in e r sh a ll p lace h is ini tia ls a n d th e d a te an d tim e a t all p laces h e e x a m in e s. If su ch m in e e x a m in e r fin d s a co n d itio n w h ich c o n stitu te s a v io latio n of a m a n d a to ry h e a lth or safety , s ta n d a rd o r a n y cond itio n w hich is h a z a rd o u s to p erso n s w ho m ay e n te r or be in s u c h a re a , h e sh all in d ic a te su c h h a z a rd o u s place by p o stin g a " D A N G E R " sig n co nspiciously a t all p o in ts w h ic h p e rso n s e n te rin g su c h h a z a rd o u s place w ould be re q u ire d to p ass, and sh a ll n o tify th e o p e rato r o f th e m in e. N o p e rso n , o th e r th a n a n a u th o riz e d re p re s e n ta tiv e o f th e S e c re ta ry or a S ta te m in e in sp ecto r or p ersons a u th o rized b y th e o p erato r to e n te r such p lace fo r th e p u rp o se o f e lim in a tin g th e h a z a rd o u s co n d itio n th e re in , sh a ll e n te r su c h place w h ile su c h sig n is so p osted. U pon co m p letin g h is ex am in atio n , su c h m in e e x am in er sh all re p o rt th e re s u lts of h is e x am in atio n to a p erso n , d esig n ated b y th e o p e ra to r to receiv e su ch re p o rts a t a d e sig n a te d sta tio n on th e s u rfa c e of th e m ine, b e fo re o th e r p e rso n s e n te r th e u n d e rg ro u n d a re a s o f su c h m in e to w o rk in su c h sh ift. E ac h su ch m in e e x a m in e r sh all also re c o rd th e re s u lts of h is ex am i n a tio n w ith in k or in d elib le pen cil in a book a p p ro v ed b y th e . S e c re ta ry k ept for such purpose in an a re a on th e su rfa c e of th e m in e ch o sen by th e o p e rato r to m in im ize th e d a n g er of d e s tru c tio n b y A re or o th e r h a z a rd , a n d th e re c o rd s h a ll be open fo r in sp ectio n by in te re ste d p erso n s.
(2) N o p e rso n (o th e r th a n c e rtifie d p e rso n s d e s ig n a te d u n d e r th is su b sectio n ) sh all e n te r an y u n d e rg ro u n d a re a , except d u r in g any_ sh ift, u n less an e x a m in a tio n of su ch a re a as p re scrib ed in th is su b sectio n h a s b een m ad e w ith in eig h t h o u rs im m e d ia tely p reced in g h is e n tra n c e in to su ch a re a .
(e) A t le a s t once d u rin g e a c h c o a l-p ro d u cin g s h ift, or m o re o ften if n e c e ssa ry for sa fe ty , e ac h w o rk in g sectio n sh all be e x a m in e d fo r 'h a z a rd o u s c o n d itio n s b y c e rtifie d p e rs o n s d e sig n a te d b y th e o p e ra to r to do so. A n y su c h c o n d itio n sh a ll be c o rre c te d im m ed iately . If su ch co n d itio n c re a te s a n im m in en t d a n g e r, th e o p e ra to r sh a ll w ith d ra w all p e rso n s fro m th e a re a affected b y su c h cond itio n to a sa fe a re a , ex ce p t th o se p erso n s re fe rre d to in se c tio n 104(d) of th is A ct, u n til th e d a n g e r is
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a b ated . S u ch ex am in atio n sh a ll in clu d e te s ts for m e th a n e w ith a m ean s approved by th e S e c re ta ry for d e te ctin g m eth a n e an d fo r o x y g en deficien cy w ith a p e rm issib le flam e s a fe ty lam p or o th er m ean s approved by th e S e c retary .
(f) In a d d itio n to th e p re -s h ift a n d d a ily e x a m in a tio n s re q u ired b y th is sectio n , e x a m in a tio n s fo r h a z a rd o u s co n d itio n s, in clu d in g te s ts for m e th a n e , an d for com pliance w ith th e m a n d a to ry h e alth or sa fety sta n d a rd s , sh all be m ade a t le a st o n ce e a c h w eek by a certified p e rso n d e sig n a te d b y th e o p e ra to r in th e re tu rn of each sp lit of a ir w h ere it e n te rs th e m a in r e tu r n , on p illa r fa lls, a t s e a ls , in t h e m a in r e tu r n , a t le a s t one e n try of each in ta k e an d r e tu r n a irc o u rse in its e n tire ty , id le w o rk in g s, a n d , in so fa r a s s a fe ty c o n sid e ra tio n s p e rm it, ab an d o n ed a rea s. S uch w eek ly e x a m in a tio n n eed -n o t be m ad e d u rin g a n y w eek in w h ich th e m in e is id le for th e e n tire w eek , ex cep t th a t su ch e x am in atio n sh a ll b e m ad e b efo re an y o th er m in e r r e tu r n s to th e m ine. T h e p e rso n m a k in g su ch e x a m in a tio n s a n d te s ts sh all p lace h is in itia ls a n d th e d a te an d tim e a t th e p laces ex am in ed , and if a n y h a z a rd o u s co n d itio n is fo u n d , su ch co n d itio n sh all b e re p o rte d to th e o p e rato r p ro m p tly . A n y h a z a rd o u s co n d itio n sh all be c o rre c te d im m ed iately . If su c h co n d itio n c re a te s a n im m in en t d a n g e r, th e o p e ra to r sh all w ith d ra w all p e rso n s fro m th e a r e a a ffe c te d by su c h c o n d itio n to a sa fe a re a , ex cep t th o se p e rso n s re fe rre d to in sectio n 104(d) of th is A c t, u n til su c h d a n g e r is a b a te d . A re c o rd of th e s e e x am in atio n s, te sts, an d a c tio n s ta k e n sh all b e re co rd e d in in k or in d e lib le pencil in a b o o k a p p ro v e d by th e S e c r e ta r y k e p t fo r su ch p u rp o se in an a re a on th e su rfa c e of th e m in e ch o sen b y th e m in e o p erato r to m in im ize th e d a n g e r o f de stru c tio n b y fire or o th er h a z a rd , a n d th e reco rd sh all be o pen for in sp ectio n by in te re ste d p e rso n s.
(g) A t le a s t o n ce e a c h w e e k , a q u a lifie d p e rso n sh a ll m e a su re th e v o lum e of a ir e n te rin g th e m ain in ta k e s a n d le a v in g th e m ain re tu rn s , th e vo lu m e p a s s in g th ro u g h th e la s t open c ro ssc u t in a n y p a ir or se t o f a e v e lo p in g e n trie s an d th e la st o p en c ro ssc u t in a n y pair or se t of ro o m s, th e v o lu m e a n d , w h e n th e S e c re ta ry so 'p re s c rib e s , th e v e lo c ity re a c h in g e a c h w o rk in g fa c e , th e volum e b e in g d e liv e re d to th e in ta k e e n d of e ac h p illar lin e, an d th e v o lu m e a t th e in ta k e an d re tu r n o f' each sp lit of a ir. A reco rd o f su ch m e a su re m e n ts sh all b e re co rd ed in in k or in d elib le p en cil in a b o o k ap p ro v ed b y th e S e c re ta ry k ept fo r su ch p u rp o se in a n a re a on th e su rfa c e of th e co al m in e ch o sen by th e o p e ra to r to m in im ize th e d a n g e r of d e s tru c tio n by fire or o th e r h a z a rd , a n d th e reco rd sh a ll be o p en fo r in sp ectio n by in te re s te d p e rso n s.
(h ) (1> A t t h e s t a r t o f e a c h s h i f t , t e s t s fo r m e th a n e s h a ll b e m ade a t each w o rk in g p lace im m e d ia tely b efore electrically o p e rated e q u ip m en t is e n erg ize d . S u ch te s ts sh all be m ad e by q u a lifie d p e r s o n s . I f 1.0 v o lu m e p e r c e n tu m o r m o re o f m e th a n e is d e te c te d , e le ctrica l e q u ip m e n t sh a ll n o t be e n e rg iz e d , ta k e n in to , or o p e ra te d in , su c h w o rk in g place u n til th e air t h e r e in c o n ta in s le s s t h a n 1.0 v o lu m e p e r c e n tu m o f m e th a n e . E x a m in a tio n s fo r m eth a n e sh all be m ad e d u rin g th e o p e ratio n of su c h e q u ip m e n t a t in te rv a ls of n o t m o re th a n tw e n ty m in u te s d u rin g each sh ift, u n less m ore fre q u e n t ex am in atio n s are re q u ire d b y an a u th o rized re p re s e n ta tiv e of th e S e c re ta ry . In
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co n d u ctin g su ch te sts, such person sh all u se m ean s approved by th e S e c re ta ry for d e te ctin g m eth an e.
(2) I f a t a n y tim th e a ir a t a n y w o rk in g p lac e, w h e n te s te d a t a p o in t n o t less th a n tw elv e in ch es fro m th e roof, face, or r ib , c o n ta i n s 1.0 v o lu m e p e r c e n tu m o r m o re o f m e th a n e , c h a n g e s o r a d ju s tm e n ts sh a ll b e m ad e a t once in th e v e n tila tio n in s u c h m in e so t h a t s u c h a ir s h a l l c o n ta i n le s s t h a n 1.0 v o lu m e p e r c e n tu m of m e th a n e . W hile su c h c h a n g e s or a d ju s t m e n ts a re u n d erw ay an d u n til th e y h a v e b een achieved, pow e r to e le c tric face eq u ip m en t located in su c h p lace sh all be cut off, n o o th e r w o rk sh a ll be p e rm itte d in su c h p lace, a n d du e p re c a u tio n s sh all be c a rrie d out u n d e r th e d irectio n of th e o p e ra to r or h is a g e n t so a s n o t to e n d a n g e r o th e r a re a s of th e m i n e . I f a t a n y t i m e s u c h a i r c o n t a i n s 175 v o l u m e p e r c e n t u m , o r m o re o f m e th a n e , all p e rs o n s , e x c e p t th o s e re fe r r e d to in se c tio n 104(d) of th is A ct, sh a ll be w ith d ra w n fro m th e a re a o f th e m in e e n d a n g e re d th e re b y to a sa fe a re a , an d all e le ctric p o w er s h a ll be c u t off fro m th e e n d a n g e re d a re a of th e m ine, u n t il t h e a ir in s u c h w o r k in g p la c e s h a ll c o n ta in le s s t h a n 1.0 v o lu m e p e r centum of m e th a n e .
(1) (1 ) I f , w h e n t e s t e d , a s p l i t o f a i r r e t u r n i n g f r o m a n y w o rk in g s e c tio n c o n ta in s 1.0 v o lu m e p e r c e n tu m o r m o re of m e th a n e , c h a n g e s or a d ju s tm e n ts sh a ll be m ad e a t once in th e v e n tila tio n in th e m in e so th a t.s u c h re tu rn in g a ir sh all con t a i n l e s s t h a n l'.O v o l u m e p e r c e n t u m o f m e t h a n e . T e s t s u n d e r t h is p a r a g r a p h a n d p a r a g r a p h (2) o f th is su b s e c tio n sh a ll be m ad e a t F our-hour in te rv a ls d u rin g e ach sh ift b y a qualified p e rso n d e sig n a te d by th e o p e ra to r of th e m in e. In m ak in g such te sts, su ch person sh all u se m ean s approved by th e Sec re ta ry for d etectin g m eth a n e.
(2) If, w h e n te ste d , a s p lit o f a ir re tu r n in g fro m a n y w o rk
in g s e c tio n c o n ta in s 1.5 v o lu m e p e r c e n tu m o r m o re of m e th a n e , a ll p e rso n s, except th o s e p e rso n s re fe rre d to in sectio n 104(d) of th is A ct, sh a ll be w ith d ra w n fro m th e a re a of th e m in e e n d a n g e re d th e re b y to a sa fe a re a an d all e le ctric pow er sh a ll be c u t off from th e e n d a n g e re d a re a o f th e m in e, u n til t h e a ir in s u c h s p lit s h a ll c o n ta in le s s t h a n 1.0 v o lu m e p e r c en tu m of m eth an e.
.(3) In v irg in te rrito ry , if th e q u a n tity o f a ir in a s p lit v e n ti la tin g th e activ e w o rk in g s in su c h te r r ito ry e q u a ls or ex ceed s tw ic e th e m in im u m v o lu m e o f a ir p re s c rib e d in su b s e c tio n (b) o f th is se c tio n fo r th e la s t o p en c ro ssc u t, i f th e a ir in th e sp lit r e tu rn in g from su ch w o rk in g s does n o t p ass over tro lley w ire s or tro lley feeder^ w ires; a n d if a c ertified p e rso n desig n a te d b y th e o p e rato r is c o n tin u a lly te s tin g th e m e th a n e con t e n t o f th e a ir in su c h s p lit d u rin g m in in g o p e ra tio n s in su c h w o rk in g s , it sh a ll b e n e c e s s a ry to w ith d ra w all p e rso n s, ex cep t th o se r e f e r r e d to in se c tio n 104(d) o f th is A c t, fro m ih e a r e a o f th e m in e e n d a n g e re d th e re b y to a sa fe a re a a n d all e le c tric p o w er sh a ll b e cu t off fro m th e e n d a n g e re d a re a only w hen t h e a ir r e tu r n i n g fro m s u c h w o rk in g s c o n ta in s 2.0 v o lu m e p e r cen tu m or m ore of m eth an e.
(j) A ir w h ic h h a s p a sse d b y an o p e n in g of a n y a b a n d o n e d a re a sh a ll n o t be used to v e n tila te a n y w o rk in g p lace in th e c o al m in e if su c h a ir c o n ta in s 0.25 v o lu m e p e r c e n tu m or m o re of m e th a n e . E x am in atio n s of su ch air sh all be m ade d u rin g
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L E H M A N 00575
th e p re -s h ift e x a m in a tio n re q u ire d b y su b s e c tio n (d) of th is sectio n . In m a k in g su ch te s ts , a certified p e rso n d e sig n a te d by th e o p e ra to r sh all u se m e a n s app ro v ed by th e S e c re ta ry fo r d e te ctin g m eth an e. F o r th e p u ro o ses o f th is su b sec tio n , an a re a w ith in a p an el sh all n o t be d eem ed to b e a b a n d o n e d u n til su ch p an el is a b an d o n ed .
(k) A ir th a t h a s p a sse d th ro u g h an a b a n d o n e d a r e a or an a re a w h ich is in accessib le or u n sa fe fo r in sp e ctio n sh a ll n o t be used to v e n ti l a t e a n y w o r k in g p la c e in a n y m in e . N o a ir w h ic h h a s b e e n used to v e n tila te an a re a fro m w h ich th e p illa rs h av e been rem o v ed sh all be u sed to v e n tila te a n y w o rk in g
gla c e in a m in e , e x c e p t t h a t s u c h a ir, if it d o e s n o t c o n ta in .25 v o lu m e p e r c e n tu m o r m o re o f m e th a n e , m a y b e u s e d to v e n tila te en o u g h a d v an c in g w o rk in g places im m e d ia tely a d ja c e n t to th e lin e of r e tr e a t to m a in ta in an o rd e rly se q u e n c e of p illa r reco v e ry on a se t of e n trie s .
(1) T h e S e c r e t a r y o r h i s a u t h o r i z e d r e p r e s e n t a t i v e s h a l l re q u ire , a s an a d d itio n a l d ev ice for d e te c tin g c o n c e n tra tio n s of m e th a n e , th a t a m e th a n e m o n ito r, ap p ro v ed a s re lia b le by th e S e c retary a fte r th e o p erativ e d a te o f th is title , be in stalled , w h en av ailab le, on an y ele ctric face c u ttin g e q u ip m e n t, c o n tin u o u s m in e r, Jongw all fa c e e q u ip m e n t, a n d lo a d in g m ach in e, ex cept th a t no m o n ito r sh a ll b e re q u ire d to be in sta lle d on an y such e q u ip m e n t p rio r to th e d a te on w h ich su ch e q u ip m e n t is re q u ire d to be p erm issib le u n d e r sectio n 305(a) o f th is title . W hen in stalled on an y such e q u ip m e n t, su ch m o n ito r sh all b e k ep t o p erativ e an d p ro p erly m a in ta in e d an d fre-
3u e n t l y t e s t e d a s p r e s c r i b e d b y t h e S e c r e t a r y . T h e s e n s i n g evice o f su ch m o n ito r sh a ll b e in sta lle d a s close to th e w o rk in g face as p ra ctic a b le . S u ch m o n ito r sh all b e se t to d e e n e r g ize a u to m a tic a lly such e q u ip m e n t w h en su c h m o n ito r is n o t o p e ratin g p ro p erly and to g iv e a w a rn in g a u to m a tic a lly w h en th e co n ce n tra tio n of m e th a n e re a c h e s a m ax im u m p e rc e n ta g e d e te rm in e d by an au th o rize d re p re se n ta tiv e of th e S e c re ta ry w h ic h s h a ll n o t b e m o re t h a n 1.0 v o lu m e p e r c e n tu m o f m e t h ane. A n au th o rize d re p re se n ta tiv e o f th e S e c re ta ry sh a ll re q u ire su c h m o n ito r to d e e n e rg iz e a u to m a tic a lly e q u ip m e n t on w h ich it is in sta lle d w h e n th e c o n c e n tra tio n o f m e th a n e re a c h e s a m axim um p e rc e n ta g e d e te rm in e d by su ch re p re s e n ta tiv e w h ic h sh a ll n o t b e m o re th a n 2 .0 v o lu m e p e r c e n tu m of m eth an e.
(m ) Id le a n d ab an d o n e d a re a s sh a ll be in sp e c te d fo r m e th a n e an d fo r o x y g en d eficien cy a n d o th e r d a n g e ro u s c o n d itio n s b y a certified p erso n w ith m e a n s ap p ro v ed by th e S e c re ta ry as soon a s p o ssib le b u t n o t m o re th a n th re e h o u rs b e fo re o th e r p e rso n s a re p e rm itte d to e n te r or w o rk in su c h a re a s . P e rso n s , su ch as p u m p m en , w ho are re q u ire d re g u la rly to e n te r su ch a re a s in th e p erfo rm an ce of th e ir d u tie s, an d w ho a re tra in e d a n d q u alified in th e u se of m e a n s ap p ro v ed by th e S e c re ta ry fo r d e te c tin g m e th a n e a n d in t h e u se o f a p e r m is s ib le fla m e sa fe ty lam p or o th er m e a n s ap proved by th e S e c re ta ry for d e te c tin g ox y g en d eficien cy a re a u th o riz e d to m ak e su c h e x a m in a tio n s for th em selv es, an d each su ch p erso n sh a ll b e p ro p e rly eq u ip p ed an d sh all m ak e su c h e x a m in a tio n s, u p o n e n te r in g an y su ch area.
(n) Im m e d ia te ly b e fo re a n in te n tio n a l ro o f fa ll is m a d e , pil-
45
ta r w o rk in g s sh all be e x am in ed b y a q u alified p erso n d e sig n a t ed by th e o p e rato r to a s c e rta in w h e th e r m e th a n e is p re se n t. S uch p erso n sh all u se m e a n s ap p ro v ed by th e S e c re ta ry for d e te c tin g m e th a n e . If in su c h e x a m in a tio n m e th a n e is fo u n d in a m o u n ts o f 1.0 v o lu m e p e r c e n tu m o r m o re , s u c h ro o f fa ll sh a ll n o t be m ade u n til c h a n g e s or a d ju s tm e n ts a re m ad e in th e v e n tila tio n so t h a t th e a ir s h a ll c o n ta in le s s th a n 1.0 v o l um e p er cen tu m of m eth a n e.
(o) A v e n tila tio n s y s te m a n d m e th a n e a n d d u s t c o n tro l p la n and re v isio n s th e re o f su ita b le to th e co n d itio n s and th e m in in g .sy stem o f th e coal m in e a n d a p p ro v ed b y th e S e c re ta ry sh a ll b e a d o p te d b y th e o p e ra to r a n d s e t o u t in p r in te d fo rm w ith in n in e ty d ay s a fte r th e o p e rativ e d a te of th is title . T he p lan sh all show th e ty p e a n d lo catio n of m ech an ical v e n tila tio n e q u ip m e n t in s ta lle d a n d o p e ra te d in th e m in e, su c h a d d i tio n a l or im proved e q u ip m e n t a s th e S e c re ta ry m ay re q u ire , th e q u a n tity and v elo city of air re a c h in g each w o rk in g face, and su ch o th er in fo rm a tio n as th e S e c retary m ay re q u ire . S uch p lan shall be re v ie w e d b y th e o p e rato r an d th e S e c re ta ry a t le a s t e v e ry six m o n th s.
(p) E a c h o p e ra to r sh a ll p ro v id e fo r th e p ro p e r m a in te n a n c e a n d c a re of th e p e rm issib le flam e sa fe ty lam p or a n y o th e r a p p ro v ed dev ice fo r d e te c tin g m e th a n e a n d o x y g en d eficiency by a p e rs o n tra in e d in s u c h m a in te n a n c e , a n d , b e fo re e ac n sh ift, c a re shall be ta k e n to in su re t h a t su ch lam p or o th e r d evice is in a p e rm issib le co n d itio n .
(q) W h ere a re a s a re b e in g p illa re d on th e o p e ra tiv e d a te of th is title w ith o u t b leed er e n trie s, or w ith o u t b leed er sy stem s or an e q u iv a le n t m ea n s, p illa r re c o v e ry m ay b e co m p leted in th e a rea , to th e e x te n t ap p ro v ed by an au th o rized re p re se n ta tiv e of th e S e c re ta ry , if th e e d g es o f p illa r lin e s a d ja c e n t to active w o rk in g s a re v e n tila te d w ith su ffic ie n t a ir to k e e p th e a ir in o p e n a r e a s a lo n g th e p illa r lin e s b e lo w 1.0 v o lm e p e r c e n tu m of m eth an e-
(r) E a c h m ech an ized m in in g sectio n sh all be v e n tila te d w ith a s e p a ra te sp lit o f in ta k e a ir d irected by o v ercasts, u n d e r c a sts, or th e e q u iv a le n t, ex cep t an ex te n sio n of tim e, n o t in ex cess of n in e m o n th s, m ay be p e rm itte d b y th e S e c re ta ry , u n d e r su c h co n d itio n s a s h e m ay p re scrib e , w h e n ev e r he de te rm in e s th a t th is su b se c tio n c a n n o t b e com plied w ith on th e o p erativ e d a te of th is title.
(s) I n all u n d e rg ro u n d a re a s o f a coal m in e , im m e d ia te ly b efo re firin g each sh o t o r g ro u p of m u ltip le sh o ts and a fte r b la s tin g is com p leted , e x a m in a tio n s for m e th a n e sh all be m ad e b y a q u alified p erso n w ith m e a n s ap p ro v ed by th e S e c re ta ry fo r d e te c tin g m e th a n e . I f m e th a n e is fo u n d in a m o u n ts o f 1.0 volu m e p er c en tu m or m o re, ch an g e s or a d ju s tm e n ts sh all be m ad e a t once in th e v e n tila tio n so th a t th e air sh a ll c o n ta in le s s t h a n 1.0 v o lu m e p e r c e n tu m o f m e th a n e . N o s h o ts s h a ll b e fire d u n t il th e a ir c o n ta in s le s s t h a n 1.0 v o lu m e p e r c e n tu m o f m eth an e.
(t) E ac h o p e rato r sh a ll ad o p t a p lan w ith in six ty d ay s a fte r th e o p e rativ e d a te of th is title w h ich sh all provide th a t w h en
any m in e fa n stops, im m e d ia te a ctio n sh a ll be tak e n by th e
o p e ra to r o r h is a g e n t (1) to w ith d ra w all p e rs o n s fro m th e
w o r k in g s e c tio n s , (2) to c u t o ff t h e p o w e r m t h e m in e in a
46
L E H M A N 00576
tim e ly m a n n e r, (3) to p ro v id e fo r r e s to r a tio n o f p o w e r a n d re su m p tio n o f w o rk if v e n tilatio n is re sto re d w ith in a re a s o n a ble p erio d as s e t fo rth in th e p lan a fte r th e w o rk in g p la c e s a n d o th e r a ctiv e w o rk in g s w h e re m e th a n e is lik ely to a c c u m u la te a re re e x a m in e d b y a certified p e rso n to d e te rm in e if m e th a n e in a m o u n ts o f 1.0 v o lu m e p e r c e n tu m o r m o re e x is ts th e r e in , a n d (4) to p ro v id e fo r w ith d ra w a l o f a ll p e rs o n s fro m th e m in e if v e n tila tio n c a n n o t be re sto re d w ith in su c h re a s o n a ble tim e . T h e p la n and re v is io n s th e re o f a p p ro v e d b y th e S e c re ta ry sh all be se t o u t in p rin ted form an d a copy sh all b e fu rn ish e d to th e S e c re ta ry or his a u th o riz e d re p re s e n ta tiv e .
(u) C h a n g e s in v e n tila tio n w hich m a te ria lly a ffe c t th e m a in air c u rre n t or a n y sp lit th e re o f and w h ic h m ay affect th e s a fe ty of p e rso n s in th e coal m in e sh a ll b e m ad e o n ly w h e n th e m in e is idle. O nly th o se p e rso n s e n g a g e d in m a k in g su c h c h a n g e s sh a ll be p e rm itte d in th e m in e d u r in g th e c h a n g e . P ow er sh a ll be rem o v ed fro m th e a re a s affected b y th e c h an g e before w ork s ta r ts to m ake th e ch an g e an d sh all n o t b e re sto red u n til th e effect of th e ch an g e h a s b een a sc e rta in e d an d th e affected a re a s d e te rm in e d to be sa fe b y a .c e rtifie d p e rso n .
(v) T h e m in e fo re m a n sh a ll re a d a n d c o u n te rs ig n p ro m p tly th e d aily re p o rts of th e p re -sh ift e x a m in e r an d a s s is ta n t m in e fo rem e n , an d he sh all re a d an d c o u n te rsig n p ro m p tly th e w eekly re p o rt co v erin g th e e x a m in a tio n s fo r H a za rd o u s co n d i tio n s. W h ere su c h re p o rts d isclose h a z a rd o u s c o n d itio n s, th e y s h a ll b e c o rre c te d p ro m p tly . If su c h c o n d itio n s c re a te an im -. m in e n t d a n g e r, th e o p e ra to r sh a ll w ith d ra w all p e rs o n s fro m , or p re v en t an y p erso n from en terin g , as th e case m ay be, th e a re a affected by such co n d itio n s, e x c e p t th o se p e rso n s re fe rre d to in se c tio n 104(d) of th is A ct, u n til su c h d a n g e r is a b a te d . T h e m in e su p e rin te n d e n t or a s s is ta n t s u p e rin te n d e n t of th e m in e sh a ll also re a d an d c o u n te rs ig n tn e d a ily a n d w eekly re p o rts of su c h p e rso n s.
(w ) E a c h d a y , th e m in e fo re m a n a n d eac h of h is a s s is ta n ts sh a ll e n te r p lain ly and sign w ith in k or in d e lib le pencil in a book ap p ro v ed by th e S e c re ta ry p rovided fo r th a t p u rp o se a re p o rt o f th e co n d itio n of th e m in e or p o rtio n th e re o f u n d e r h is su p e rv isio n , w h ich re p o rt sh all s ta te c le a rly th e lo catio n ... a n d n a t u r e o f a n y h a z a r d o u s c o n d itio n o b s e r v e d b y h im o r re p o rte d to him d u rin g th e d ay an d w h a t a c tio n w a s ta k e n to re m e d y su c h co n d itio n . S u ch book sh a ll be k e p t in a n a r e a o n th e s u rfa c e o f th e m in e ch o sen b y th e o p e ra to r to m in im iz e th e d a n g e r of d e s tru c tio n b y fire or o th e r h a z a r d , a n d s h a ll b e o pen fo r in sp ectio n b y in te re ste d p erso n s..
(x) B e fo re a coal m ie is reo p en ed a f te r h a v in g b e e n a b a n d o n ed or d eclared in activ e by th e o p e ra to r, th e S e c re ta ry sh all be n o tified , a n d a n in sp ectio n sh all be m ad e of th e e n tire m in e b y .a n a u th o rize d re p re se n ta tiv e of th e S e c re ta ry b e fo re m in in g o p eratio n s com m ence.
(y) (1) In a n y c o al m in e o p e n e d a f te r th e o p e ra tiv e d a te of th is title , th e e n trie s u sed as in ta k e and re tu rn a irc o u rse s sh a ll be se p a ra te d from b e lt h au lag e e n trie s, an d each o p e ra to r of su c h m in e sh all lim it th e v elo city of th e a ir co u rsed
th r o u g h b e lt h a u la g e e n tr ie s to th e a m o u n t n e c e s s a r y to p ro
v id e a n a d e q u a te su p p ly o f oxy g en in s u c h e n tr ie s , a n d to in s u r e t h a t t h e a ir th e r e in sh a ll c o n ta in le s s th a n 1-0 v o lu m e
47
p e r c e n tu m of m e th a n e , a n d su c h air sh all n o t be u se d to v e n tila te activ e w o rk in g places. W h en ev er an a u th o riz e d re p re s e n ta tiv e of th e S e c re ta ry fin d s, in th e c ase of a n y coal m in e o pened o n o r p rio r to th e o p e rativ e d a te of th is title w h ich h a s b een d ev elo p ed w ith m o re th a n tw o e n trie s , th a t th e condi tio n s in th e e n trie s , o th e r th a n b e lt h a u la g e e n trie s , a re such as to p e rm it a d e q u a te ly th e co u rsin g of in ta k e or r e tu r n air th ro u g h su c h e n trie s , (1) th e b e lt h a u la g e e n trie s sh a ll n o t be u sed to v e n tila te , u n less su ch e n trie s are n e ce ssa ry to v en ti la te , a c tiv e w o rk in g p la c e s , a n d (2) w h e n th e b e lt h a u la g e e n trie s a re n o t n e c e ssa ry to v e n tila te th e active w o rk in g places, th e o p e ra to r of su c h m in e sh a ll lim it th e v elo city o f th e a ir co ursed th ro u g h th e b e lt h a u la g e e n trie s to th e a m o u n t n eces s a ry to p ro v id e a n a d e q u a te su p p ly o f o x y g en in su c h e n trie s , a n d to i n s u r e t h a t t h e a ir t h e r e i n s h a ll c o n ta in le s s t h a n 1.0 volum e p er c en tu m of m e th a n e .
(2) I n a n y co al m in e o p e n e d o n o r a f te r th e o p e ra tiv e d a te of th is title , o r, in th e case of a coal m in e open ed p rio r to su ch d a te , in a n y n e w w o rk in g se c tio n of su ch m in e, w h e re tro lle y h a u la g e sy ste m s a re m a in ta in e d an d w h ere tro lle y w ires or tro lley fe ed e r w ires are in sta lle d , an a u th o rize d re p re s e n ta tiv e o f th e S e c re ta ry sh a ll re q u ire a su fficien t n u m b e r o f e n trie s or ro o m s as in ta k e airco u rses in order to lim it, as p re scrib ed b y th e S e c re ta ry , th e v elo city o f a ir c u r re n ts on su ch h a u la g e w a y s for th e p u rp o se of m in im izin g th e h a z a rd s asso ciated w ith fires an d d u s t ex p lo sio n s in su ch h a u la g e w a y s.
(z) (1) While pillars are being extracted in any area of a coal mine, such area shall be ventilated in the manner prescribed by this section.
(2) W ith in n in e m o n th s a f te r th e o p e ra tiv e d a te o f th is title , all a re a s fro m w h ich p illa rs h a v e b een w h o lly or p a rtia lly e x tra c te d a n d a b an d o n e d a re a s , a s d eterm in ed b y th e S e c re ta ry or h is a u th o riz e d re p re se n ta tiv e , sh all be v e n tila te d by b leed er e n trie s o r by bleed er sy ste m s or e q u iv a len t m ea n s, or be sealed , a s d e te rm in e d by th e S e c retary o r h is a u th o riz e d re p re se n ta tiv e . W hen v e n tilatio n of such a rea s is re q u ire d , such v e n tila tio n sh a ll be m a in ta in e d so as c o n tin u o u sly to d ilu te , re n d e r h a rm le s s, an d c a rry a w ay m e th a n e an d o th e r ex p lo siv e g a se s w ith in such a re a s an d to p ro tec t th e activ e w o rk in g s of th e m in e fro m th e h a z a rd s of su ch m e th a n e an d o th e r ex p lo sive g a se s. A ir c o u rsed th ro u g h u n d e rg ro u n d a re a s fro m w hich p illa rs h a v e b e e n w h o lly or p a rtia lly e x tra c te d w hich e n te r s a n o th e r s p lit o f a ir s h a ll n o t c o n ta in m o re th a n 2.0 vol um e per cen tu m of m e th a n e , w hen teste d a t th e p o in t it en te r s s u c h o th e r s p lit. W h e n s e a lin g is re q u ire d , su c h s e a ls sh all be m ad e in a n a p p ro v ed m an n e r so as to iso la te w ith ex p lo sio n -p ro o f b u lk h e a d s su c h a re a s from th e a c tiv e w o rk in g s of th e m in e.
(3) In th e c a s e o f m in e s o p e n e d o n o r after_ th e o p e ra tiv e d a te o f th is title , or in th e case o f w o rk in g sectio n s o p en ed on o r a fte r su ch d a te in m in es opened p rio r to such d a te , th e m in in g sy stem sh all be d esig n ed in accordance w ith a p lan an d re v isio n s th e re o f a p p ro v ed by th e S e c re ta ry an d ad o p ted by su c h o p e ra to r so th a t, as e ac h w o rk in g se c tio n o f th e m in e is ab an d o n e d , i t can be iso la te d fro m th e activ e w o rk in g s of th e m in e w ith ex p lo sio n -p ro o f se a ls or b u lk h e a d s.
48
L E H M A N 00577
COMBUSTIBLE MATERIALS AND ROCK DUSTING
Sec. 304. (a) Coal dust, including float coal dust deposited on rock-dusted surfaces, loose coal, and other combustible materi als, shall be cleaned up and not be permitted to accumulate in active workings, or on electric equipment therein.
(b) W h ere u n d e rg ro u n d m in in g o p e ra tio n s in a c tiv e w o rk in g s c re a te or ra is e excessive am o u n ts of d u st, w a te r or w a ter w ith a w e ttin g a g e n t ad d ed to it, o r o th e r no le ss effectiv e m eth o d s approved by th e S e c retary or h is au th o rize d re p re s e n ta tiv e , sh a ll be used to a b a te su c h d u s t. In w o rk in g p laces, p a rtic u la rly in d istan c es less th a n fo rty fe e t from th e face, w a te r, w ith o r w ith o u t a w e ttin g a g e n t, or o th e r no less effec tiv e m eth o d s approved by th e S e c re ta ry or h is au th o rize d re p re s e n ta tiv e , sh all be ap p lied to coal d u s t on th e rib s, ro o f, a n d floor to re d u c e d isp e rsib ility an d to m in im iz e th e ex p lo sio n h azard.
(c) A ll u n d e rg ro u n d a re a s o f a co al m in e , e x c e p t th o s e a re a s in w h ic h th e d u st is too w e t or to o h ig h in in co m b u stib le co n te n t to p ro p a g a te an ex p lo sio n , sh a ll be ro ck d u ste d to w ith in f o r ty f e e t o f all w o rk in g fa c e s, u n le s s su c h a r e a s a re in accessib le o r u n sa fe to e n te r or u n le s s th e S e c re ta ry or h is a u th o riz e d re p re se n ta tiv e p e rm its an e x ce p tio n upon h is find in g t h a t su c h ex ce p tio n w ill n o t p o se a h a z a r d to th e m in e rs. A ll c ro ssc u ts th a t a re le ss th a n fo rty f e e t fro m a w o rk in g fa ce sh a ll also be rock d u sted .
(d) W h ere ro ck d u s t is re q u ire d to b e a p p lie d , it sh a ll b e d is tr ib u te d u p o n th e to p , floor, a n d s id e s o f a ll u n d e rg ro u n d a re a s of a coal m in e a n d m a in ta in e d in su ch q u a n titie s th a t th e in co m b u stib le c o n te n t of th e com bined coal d u st, rock d u st, an d o th er d u st sh all b e n o t less th a n 65 p er c en tu m , b u t th e in c o m b u stib le c o n te n t in th e r e tu r n a irc o u rs e s sh a ll be no le s s th a n 80 p e r c e n tu m . "W here m e th a n e is p r e s e n t in a n y v e n tila tin g c u rre n t, th e p er c en tu m of in co m b u stib le c o n te n t o f s u c h c o m b in e d d u s ts s n a il b e in c r e a s e d 1.0 a n d 0.4 p e r c e n tu m f o r e a c h 0.1 p e r c e n tu m o f m e t h a n e w h e r e 65 a n d 80 p e r c e n tu m , resp ectiv ely , of in co m b u stib les a re re q u ire d .
(e) S u b s e c tio n s (b) th ro u g h (d) o f th is s e c tio n sh a ll n o t a p p ly to u n d e rg ro u n d a n th ra c ite m in es.
ELECTRICAL EQ U IPM ENT--G EN ER A L
Sec. 305. (a) (1) Effective one year after th operative date of this title--
(A ) all ju n c tio n or d is tr ib u tio n b o x e s u s e d fo r m a k in g m u ltip le pow er co n n ectio n s in b y th e la s t o pen c ro ssc u t sh a ll b e p erm issib le;
(B ) all h a n d h e ld e le c tric d rills, blo w er a n d e x h a u s t fa n s, e le c tric p u m p s, and su c h o th e r low h o rse p o w e r electric face e q u ip m en t as th e S e c re ta ry m ay d e sig n a te w ith in tw o m o n th s a fte r th e o p e rativ e d a te o f th is title w hich are ta k e n in to or used in b y th e la s t open c ro ssc u t of an y coal m in e sh a ll be p erm issib le;
(C ) a ll e le c tric fa c e e q u ip m e n t w h ic h is ta k e n in to or u se d in b y th e la s t o pen c ro ssc u t o f a n y coal m in e c la ssi fied u n d e r a n y p ro v isio n o f law a s g a s s y p rio r to th e o p e r a tiv e d a te of th is title sh a ll be p erm issib le; and
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(D ) ail o th e r e le c tric fa ce e q u ip m e n t w h ich is ta k e n in to or u se d in b y th e la s t cro sscu t of a n y coal m in e, ex cep t a co al m in e r e fe rre d to in p a r a g r a p h (2) of th is su b s e c tio n , w h ich h a s n o t b e en classified u n d e r a n y p ro v isio n of law a s a g a ssy m in e p rio r to th e o p e ra tiv e d a te of th is title sh a ll b e p erm issib le; (2) E ffe c tiv e f o u r y e a r s a f te r t h e o p e r a tiv e d a te o f t h i s title , all e le c tric face e q u ip m e n t, o th er th a n e q u ip m e n t re fe rre d to in p a r a g r a p h (1) (B ) o f t h i s s u b s e c tio n , w h ic h is ta k e n in to o r u se d in b y th e la s t o p en c ro ssc u t o f a n y coal m in e w h ich is o p e rated e n tire ly in coal seam s lo cated above th e w a te rta b le a n d w h ic h h a s n o t b e e n classified u n d e r a n y p ro v isio n of law a s a g a ssy m ine p rio r to th e o p e ra tiv e d a te o f th is title a n d in w hich o ne o r m o re o p en in g s w ere m ad e p rio r to th e d a te o f e n a c tm e n t of th is A ct, sh all be p erm issib le, ex cep t th a t a n y o p e ra to r of su c h m in e w ho is u n a b le to com ply w ith th e p ro v i s io n s o f t h is p a r a g r a p h on su c h e ffe c tiv e d a te m a y file w ith th e P a n e l a n ap p licatio n fo r a p e rm it fo r n o n co m p lian ce n in e ty d a y s p rio r to su c h d a te . If th e P a n e l d e te rm in e s, a fte r no tic e to all in te re s te d p e rso n s a n d a n o p p o rtu n ity fo r a p u b lic h e a rin g u n d e r sectio n 5 of th is A ct, th a t su ch a p p licatio n s a t isfies th e p ro v isio n s of p a ra g ra p h (10) of th is su b s e c tio n a n d t h a t su c h o p e ra to r, d e sp ite h is d ilig e n t e ffo rts, w ill b e u n a b le to com ply w ith su c h p ro v isio n s, th e P a n e l m ay issu e to such o p e rato r such^a p erm it. Such p erm it sh all e n title th e p e rm it te e to a n a d d itio n a l e x te n sio n of tim e to com ply w ith th e p ro v isio n s o f th is p a ra g ra p h o f n o t to ex ceed tw e n ty -fo u r m o n th s, a s d e te rm in e d b y th e P a n e l, from such effectiv e d ate. (3) T h e o p e ra to r o f e a c h co al m in e s h a ll m a in ta in in p e rm is sib le c o n d itio n all e le c tric fa ce . e q u ip m e n t re q u ire d b y th is
subsection to he p e rm is s ib le w h ic h is ta k e n in to o r u se d in b y
th e la s t o p en c ro ssc u t of a n y su ch m in e. (4) E a c h o p e ra to r o f a co al m in e s h a ll, w ith in tw o m o n th s
a f te r th e o p e ra tiv e d a te o f th is title , file w ith th e S e c re ta ry a s ta te m e n t lis tin g all e le c tric fa c e e q u ip m e n t b y ty p e a n d m a n u fa c tu re r beinj u sed b y su c h o p e ra to r in c o n n e c tio n w ith m in in g o p e ra tio n s m s u c h m ine as o f th e d a te of su c h filing, a n d s ta tin g w h e th e r su ch e q u ip m e n t is p e rm issib le a n d m ainta in e d in p e rm issib le co n d itio n or is n o n p e rm issib le on su ch d a te of filing, a n d , if n o n p e rm issib le , w h e th e r su ch n o n p e r m issib le e q u ip m e n t h a s ev er b een ra te d a s p erm issib le, a n d su ch o th e r in fo rm a tio n as th e S e c retary m ay re q u ire .
(5) T h e S e c r e ta r y s h a ll p ro m p tly c o n d u c t a s u rv e y a s to th e to ta l a v ailab ility of new or re b u ilt p erm issib le e le ctric face e q u ip m en t an d re p la ce m en t p a rts fo r su ch e q u ip m e n t an d , w ith in six m o n th s a fte r th e o p e rativ e d a te of th is title , p u b lish th e re s u lts of su ch su rv ey .
(6) A n y o p e r a to r o f a c o al m in e w h o is u n a b le to c o m p ly w ith th e p ro v is io n s o f p a r a g r a p h (1) (D ) o f th is s u b s e c tio n w ith in o n e y e a r a f te r th e o p e ra tiv e d a te o f th is title m a y file w ith th e P an el a n ap p licatio n for a p e rm it for noncom pliance. If th e P a n e l d e te rm in e s th a t such ap p licatio n sa tisfie s th e p ro v is io n s o f p a r a g r a p h (10) o f th is s u b s e c tio n , th e P a n e l sh all, issu e to su c h o p e ra to r a p e rm it fo r n o n co m p lian ce. S u ch per-' m it sh a ll e n title th e p e rm itte e to a n e x te n sio n o f tim e to com p ly w ith su c h p ro v isio n s o f p a ra g ra p h (1) (D ) of n o t to . e x ce ed
50
L E H M A N 00578
tw elv e m o n th s, a s d e te rm in e d b y th e P a n e l, fro m th e d a te t h a t c o m p lia n c e w ith t h e p ro v is io n s o f p a r a g r a p h (1) (D ) of th is su b se c tio n is re q u ire d .
(7) A n y o p e ra to r of a co al m in e is s u e d a p e r m it u n d e r p a r a g r a p h (6) of t h is s u b s e c tio n w h o , n in e ty d a y s p rio r to th e t e r m in atio n o f su ch p e rm it, or re n e w a l th e re o f, d e te rm in e s th a t h e w ill b e u n a b le to co m p ly w ith th e p ro v isio n s o f p a r a g r a p h (1) (D) o f th is s u b s e c tio n u p o n t h e e x p ir a tio n o f s u c h p e r m it m a y file w ith th e P a n e l a n a p p lic a tio n f o r r e n e w a l t h e r e o f . U pon re c e ip t of su c h a p p lic a tio n , th e P a n e l, if it d e te rm in e s, a f te r n o tice to all in te re s te d p e rs o n s a n d a n o p p o rtu n ity fo r a p u b lic h e a rin g u n d e r sectio n 5 of th is A c t, th a t su ch a p p lic a tio n sa tis fie s th e p ro v isio n s o f p a r a g r a p h (10) o f th is s u b s e c tio n a n d th a t su c h o p e ra to r, d e sp ite h is d ilig e n t e ffo rts, w ill be u n a b le to co m p ly w ith th e p r o v is io n s o f p a r a g r a p h (1) (D ), m a y ren ew th e p erm it for a p erio d n o t e x ceed in g tw elv e m o n th s.
(8) A n y p e r m i t ojr r e n e w a l t h e r e o f i s s u e d p u r s u a n t to t h i s su b sectio n sh all e n title th e p e rm itte e to u se su ch n o n p erm issible e le c tric fa ce e q u ip m e n t sp ecified in th e p e rm it d u rin g th e te rm o f su ch perm it.
(9) P e rm its fo r n o n c o m p lia n c e issu e d u n d e r p a ra g ra p h s (6) o r (7) o f th is s u b s e c tio n s h a ll, in th e a g g r e g a te , n o t e x te n d t h e p erio d of n o n co m p lian ce m o re th a n fo rty -e ig h t m o n th s a fte r th e d a te of e n a c tm e n t of th is A ct.
(10) A n y a p p lic a tio n fo r a p e r m it o f n o n c o m p lia n c e filed u n d e r th is su b sectio n shall c o n ta in a s ta te m e n t by th e o p e ra to r--
(A ) t h a t h e is u n a b le to co m p ly w ith p a r a g r a p h (1) (D ) or p a r a g r a p h (2) o f th is s u b s e c tio n , a s a p p r o p ria te , w ith in th e tim e p rescrib ed ;
(B ) listing; th e n o n p e rm issib le e le c tric fa c e e q u ip m e n t b ein g u se d b y su ch o p e ra to r in co n n ectio n w ith m in in g o p e ra tio n s in su c h m in e on th e o p e ra tiv e d a te o f th is title and th e d a te of th e ap p licatio n by ty p e and m a n u fa c tu re r fo r w h ich a n o n co m p lian ce p e rm it is re q u e ste d a n d w h e th e r su ch e q u ip m e n t h a d ev er b e en ra te d a s p erm issib le;
(C) s e ttin g f o r th th e a c tio n s ta k e n fro in a n d a f te r t h e o p e ra tiv e d a te o f th is title to co m p ly w ith p a r a g r a p h (1) ------(D ) o r p a r a g r a p h (2) o f t h i s s u b s e c t i o n , a s a p p r o p r i a t e , to g e th e r w ith a p lan s e ttin g fo rth a sch ed u le o f co m p li an ce w ith said p a ra g ra p h s fo r e ac h s u d i e q u ip m e n t r e fe rre d to in su ch p a ra g ra p h s a n d b e in g u sed by th e o p e ra to r in c o n n e c tio n w ith m in in g o p e r a tio n s in s u c h m in e w ith re sp e c t to w hich su c h p e rm it is re q u e ste d a n d th e m ean s an d -m easures to be em ployed to ach iev e co m p li ance; and
(D ) in c lu d in g su c h o th e r in fo rm a tio n a s th e P a n e l m a y req u ire. (11) N o p e rm it fo r n o n c o m p lia n c e s h a ll b e issu e d u n d e r th is su b sectio n for a n y n o n p erm issib le e le ctric face e q u ip m e n t, u n less su ch e q u ip m en t w as b e in g u sed by a n o p e ra to r in co n n ectio n w ith th e m in in g o p e ra tio n s in a coal m in e on th e o p erativ e d a te o f th is title. (12) E ffe c tiv e o n e y e a r a f te r th e o p e ra tiv e d a te of th is title , a ll re p la ce m en t eq u ip m e n t a c q u ire d fo r u s e in a n y m in e r e fe rre d to in th is su b sectio n sh all be p erm issib le and sh all be
51
m a in ta in e d in a p e rm issib le c o n d itio n , a n d in th e e v e n t of a n y m ajo r o v e rh a u l of a n y item of e q u ip m e n t in u se one y e ar from th e o p e ra tiv e d a te of th is title su c h e q u ip m e n t sh all be p u t in, a n d th e r e a f te r m a in ta in e d in, a p e rm issib le co n d itio n , u n less, in th e o p in io n o f th e S e c re ta ry , su ch e q u ip m e n t or n e c e ssa ry re p la c e m e n t p a rts a re n o t av ailab le.
(b) A co p y o f a n y p e rm it g r a n te d u n d e r th is se c tio n sh a ll'b e m ailed im m e d ia tely to a re p re se n ta tiv e of th e m in e rs of th e m in e to w h ic h it p e rta in s , a n d to th e p u b lic official o r a g e n c y of th e S ta te c h arg e d w ith a d m in iste rin g S ta te law s re la tin g to coal m in e h e a lth an d sa fe ty in su c h m in e.
(c) A n y co al m in e w h ic h , p rio r to th e o p e ra tiv e d a te o f th is title , w a s classed g a ssy u n d e r a n y p ro v isio n o f law a n d w as re q u ire d to u se p erm issib le e le ctric fa ce e q u ip m e n t a n d to m a i n t a i n s u c h e q u ip m e n t in. a p e r m is s ib le c o n d itio n s h a l l c o n tin u e to u se su ch eq u ip m en t an d to m a in ta in such e q u ip m e n t in su c h c o n d itio n .
(d) A ll p o w e r-co n n e c tio n p o in ts , e x c e p t w h e re p e rm issib le pow er co n n ectio n u n its a re u sed , o u tb y th e la s t open cro sscu t ih all be in in ta k e air.
(e) T h e lo c a tio n a n d th e e le c tric a l r a tin g of all s ta tio n a ry ile c tric a p p a ra tu s in co n n ectio n w ith th e m in e e le c tric sy s tem , in c lu d in g p e rm a n e n t cab les, sw itc h g e a r, re c tify in g subita tio n s, tra n s fo rm e rs, p e rm a n e n t p u m p s and tro lle y w ires m d tro lle y fe e d e r w ire s, an d s e ttin g s o f a ll d ire c t-c u rre n t cir;u it b re a k e rs p ro te c tin g u n d e rg ro u n d tro lle y circu its, sh all be :how n on a m in e m ap . A n y c h a n g e s m a d e m a lo c a tio n , elec:ric r a tin g , o r s e ttin g sh a ll b e p ro m p tly sh o w n o n th e m ap v h e n th e c h a n g e is m a d e . S u ch m a p s h a ll be a v a ila b le to a n lu th o riz e d re p re s e n ta tiv e of th e S e c re ta ry an d to th e m in ers n su c h m in e.
(f) A ll p o w e r c irc u its a n d e le c tric e q u ip m e n t s h a ll b e d e e n e rg iz e d b e fo re w o rk is done on su c h c irc u its an d e q u ip m e n t, sxcept w h en n e ce ssa ry for tro u b le sh o o tin g or te stin g . In ad dition, e n e rg iz e d tro lle y w ire s m ay b e re p a ire d o n ly b y a p e r son tra in e d to p e rfo rm e le c tric a l w o rk a n d to m a in ta in e le c tri cal e q u ip m e n t a n d th e o p e r a to r o f s u c h m in e s h a ll r e q u ir e :h at su ch p erso n w ear approved and teste d in su late d snoes in d w ire m a rt's g lo v e s. N o e le c tric a l w o rk s h a ll b e p e rfo rm e d >n lo w -, m e d i u m - , o r h i g h - v o l t a g e d i s t r i b u t i o n c i r c u i t s o r iq u ip m e n t, e x c e p t by a q u alified p e rso n or b y a p e rso n tra in e d A3 p e r f o r m e l e c t r i c a l w o r k a n d t o m a i n t a i n e l e c t r i c a l e q u i'p n e n t u n d e r th e d ire c t su p e rv isio n of a q u alified p erso n . D isc o n n e ctin g d ev ices sh a ll be locked o u t a n d su ita b ly ta g g e d >y t h e p e r s o n s w h o p e r f o r m e d s u c h w o r k , e x c e p t t h a t , i n c a s e s v n e re lo c k in g o u t is n o t p o ssib le , su c h d e v ic e s s h a ll b e o p e n ed ind su ita b ly tag g ed b y such p erso n s. L ocks or tag s sh all be em oved o n ly b y th e p e rso n s w h o in sta lle d th e m o r, if su ch le rs o n s a re u n a v a ila b le , b y p e rso n s a u th o riz e d by the o p e ra :or o r h is a g e n t.
(g) A ll e le c tric e q u ip m e n t sh a ll be fre q u e n tly e x a m in e d , tested , a n d p ro p e rly m a in ta in e d by a q u alified p e rso n to asvure s a fe o p e ra tin g c o n d itio n s. W h en a p o te n tia lly d a n g e ro u s ro n d itio n is fo u n d on e je ctric e q u ip m e n t, su ch e q u ip m e n t sh all >e r e m o v e d f r o m s e r v i c e u n t i l s u c h c o n d i t i o n i s c o r r e c t e d . A ecord o f s u c h e x a m in a tio n s sh all b e k e p t an d m a d e a v a ila b le
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to a n a u th o riz e d re p re s e n ta tiv e o f th e S e c re ta ry a n d to th e m in e rs in su c h m ine.
(h) A ll e le c tric c o n d u c to rs s h a ll b e su ffic ie n t in size a n d h av e a d eq u a te c u rre n t-c a rry in g c ap acity an d be of su ch con stru c tio n th a t a rise in te m p e ra tu re re su ltin g from n o rm al o p e r a tio n W ill n o t d a m a g e t h e i n s u l a t i n g m a t e n a l s .
(i) A ll e le c tric a l c o n n e c tio n s or sp lic e s in c o n d u c to rs s h a ll b e m ech an ically a n d e le c tric a lly efficien t, a n d su ita b le c o n n e c to rs sh a ll b e u se d . A ll e le c tric a l c o n n e c tio n s or sp lices in in s u la te d w ire sh all be re in su la te d a t le a s t to th e sam e d eg ree o f p ro tec tio n as th e re m a in d e r of th e w ire.
(i) C ab les sh a ll e n te r m e ta l fra m e s o f m o to rs , sp lic e b o x e s, an a ele ctric c o m p a rtm e n ts o n ly th ro u g h p ro p er fittin g s. W h en in su late d w ires o th er th a n cab les p ass th ro u g h m eta l fra m e s th e h o les sh all be su b s ta n tia lly b u sh e d w ith in su la te d b u s h in g s.
(It) A ll p o w e r w ire s (e x c e p t t r a i l in g c a b le s o n m o b ile e q u ip m en t, sp ecially d esig n ed cab les c o n d u c tin g h ig h -v o lta g e pow er to u n d e rg ro u n d re c tify in g e q u ip m e n t or (fa n s fo rm e rs , or b a re or in su la te d g ro u n d a n d r e tu r n w ire s) sh all be supported^ on w e ll-in su la te d in su la to rs a n d sh all n o t c o n ta ct co m b u stib le m ate ria l, roofj or rib s.
(l) P o w e r w ire s a n d c a b le s, e x c e p t tro lle y w ire s, tr o lle y fe e d er w ires, and b a re signal w ire s, sh a ll be in su la te d a d e q u a te ly an d fu lly p ro tec te d .
(m ) A u to m a tic c irc u it-b re a k in g d ev ices o r fu se s o f th e co r r e c t t y p e a n d c a p a c i t y s h a l l b e i n s t a l l e d s o a s to_ p r o t e c t a ll electric e q u ip m e n t an d c irc u its a g a in s t sh o rt c irc u it a n d o v e r loads. T h ree -p h ase m o to rs on all e le c tric e q u ip m e n t sh all be pro v id ed w ith o v erlo ad p ro te c tio n th a t w ill d e e n e rg iz e all th re e p h a se s in th e e v e n t th a t a n y p h a s e is o v e rlo a d ed .
(n) I n all m a in p o w e r c irc u its , d isc o n n e c tin g sw itc h e s sh a ll b e in s ta lle d u n d e ig ro u n d w ith in five h u n d re d f e e t o f th e b o t tom s o f s h a fts a n a b o reh o les th ro u g h w h ich m ain po w er cir cu its e n te r th e u n d e rg ro u n d a r e a o f th e m in e a n d w ith in five h u n d re d fe e t o f all o th e r p laces w h e re m a in p o w er c irc u its e n te r th e u n d e rg ro u n d a re a o f th e m in e.
(o) A ll e le c tric e q u ip m e n t s h a ll b e p ro v id e d w ith s w itc h e s or - o th er co n tro ls th a t a re sa fely d esig n ed , c o n stru cted , an d in
stalled . (p) E a c h u n g ro u n d e d , ex p o se d p o w e r c o n d u c to r th a t' le a d s
u n d e rg ro u n d sh a ll b e eq u ip p ed w ith su ita b le lig h tn in g a r r e s t e rs of ap p ro ved ty p e w ith in one h u n d re d fe e t of th e p o in t w h ere th e c irc u it e n te rs th e m in e. L ig h tn in g a rre s te rs sh all be c o n n e c te d to a low re s is ta n c e g ro u n d in g m ed iu m on th e su rface w hich sh all be se p a ra te d fro m n e u tra l g ro u n d s by a d istan c e of n o t less th a n tw e n ty -fiv e fe e t.
(q) N o d e v ic e fo r th e p u rp o s e o f lig h tin g a n y c o al m in e w hich h a s n o t been a p p ro v ed b y th e S e c re ta ry or h is a u th o rized re p re s e n ta tiv e sh a ll b e p e rm itte d in su ch m in e.
(r) A n a u th o riz e d re p re s e n ta tiv e of th e S e c re ta ry m a y re q u ire in a n y m in e th a t e le c tric fa ce e q u ip m e n t be p ro v id ed w ith d ev ices th a t w ill p e rm it th e e q u ip m e n t to b e d e e n e rg iz e d quickly in th e e v e n t of a n e m e rg en c y .
53
TRAILING CABLES
Sec. 306. ( a ) T r a i l i n g c a b l e s u s e d i n c o a l m i n e s s h a l l m e e t
th e re q u ire m e n ts e sta b lish e d b y th e S e c re ta ry fo r flam e-re s is ta n t cables.
(b) S h o rt-c irc u it p ro te c tio n f o r tra ilin g cab les sh all b e p ro v id ed b y an a u to m a tic c irc u it b re a k e r o r o th e r no less effectiv e dev ice ap p ro v ed by th e S e c re ta ry of a d e q u a te c u rre n t-in te r ru p tin g c ap a city in each u n g ro u n d e d conductor. D is c o n n e c tin g dev ices u se d to d isc o n n ec t p o w er from tra ilin g c a b le s s h a ll De p la in ly m a rk e d a n d id e n tifie d a n d su c h d evices s h a ll be eq u ip p ed o r d e sig n ed in su ch a m a n n e r th a t it c an be d e te rm in e d by v isu a l o b se rv a tio n th a t th e pow er is disco n n ected .
(c) W h en tw o o r m o re tra ilin g c ab le s ju n c tio n to th e sa m e d is tr ib u tio n c e n te r , m e a n s s h a ll De p ro v id e d to a s s u r e a g a i n s t c o n n e c tin g a tra ilin g cab le to th e w ro n g size c irc u it b reak er.
(d) O ne te m p o ra ry sp lice m a y b e m ad e in a n y tra ilin g cable. S u ch tra ilin g cab le m ay o n ly be u sed fo r th e n e x t tw e n ty -fo u r h o u r p erio d . N o te m p o ra ry sp lice sh a ll b e m ad e in a tra ilin g cab le w ith in tw e n ty -n v e f e e t of th e m ac h in e, except cable re el e q u ip m e n t. T em p o rary splices in tra ilin g cab les sh all be m ade in a w o rk m a n lik e m a n n e r a n d sh a ll be m e c h a n ic a lly stro n g a n d w ell in su la te d . T ra ilin g c a b le s o r h a n d c ab les w hich h a v e e x p o sed w ire s o r w h ich n av e sp lices th a t h e a t o r sp a rk u n d e r foad sh a ll not b e u se d . A s u se d in th is .s u b s e c tio n , th e te rm "sp lice" m ean s th e m ech an ical jo in in g of one or m ore con d u c to rs th a t h av e been severed,
(e) W h en p e rm a n e n t sp lices in tra ilin g cab les a re m ad e, th e y sh all be-- .
(1) m e c h a n ic a lly s tro n g w ith a d e q u a te e le c tric a l c o n d u c tiv ity a n d flex ib ility ;
(2) e ffe c tiv e ly in s u la te d a n d s e a le d so a s to e x clu d e m o istu re; an d
(3) v u lc a n iz e d o r o th e rw is e tr e a te d w ith su ita b le m a te ri a ls to provide fla m e -re sista n t q u a litie s a n d good b o n d in g to th e o u te r jack et. (f) T ra ilin g c ab les s h a ll b e c la m p ed to m a c h in e s in a m a n n e r to p ro te c t th e cab les fro m d am ag e an d to p re v e n t stra in on th e e le ctrica l co n n ectio n s. T ra ilin g cab les sh a ll be a d eq u a te ly p ro te c te d to p re v e n t d a m a g e b y m obile e q u ip m e n t. (g) T ra ilin g cab le a n d p o w e r cable co n n ectio n s to ju n ctio n b o x e s sh a ll n o t be m ad e o r b ro k e n u n d e r load.
G R O U N D IN G
S e c . 307. (a) A ll m e ta llic s h e a th s , a r m o r s , a n d c o n d u its e n clo sin g po w er c o n d u cto rs sh a ll be e le ctrica lly c o n tin u o u s th ro u g h o u t an d sh all be g ro u n d ed by m eth o d s approved by a n a u th o riz e d re p re s e n ta tiv e of th e S e c re ta ry . M etallic fra m e s , casin g s, a n d o th e r e n clo su re s of electric eq u ip m en t th a t can becom e "a liv e " th ro u g h fa ilu re of in su latio n o r b y c o n ta c t w ith en erg ized p a rts sn ail he g ro u n d ed by m eth o d s approved by an au th o rize d re p re se n ta tiv e of th e S ecretary . M eth o d s o th e r th a n g ro u n d in g w h ich p ro v id e n o less effectiv e p ro te c tio n m a y b e p e r m itte d Dy th e S e c r e ta r y o r h is a u th o -
54
L E H M A N 00580
rized re p re se n ta tiv e . (b) T h e fra m e s of all o fftra c k d ire c t c u r re n t m a c h in e s a n d
th e e n clo su re s of re la te d d etach ed co m p o n en ts sh a ll be e ffe c tiv ely g ro u n d ed , o r o th erw ise m ain tain ed a t no less safe v o lt ages, by m eth o d s ap p ro v ed by an au th o rize d re p re se n ta tiv e of th e S e c retary .
(c) T h e fr a m e s of all s ta tio n a ry h ig h -v o lta g e e q u ip m e n t r e ceiving po w er fro m u n g ro u n d e d d e lta sy ste m s sh a ll be g ro u n d ed by m eth o d s ap p ro v ed b y an a u th o rize d re p re se n ta tiv e o f th e S e c re ta ry .
(d) H ig h -v o lta g e lin e s, b o th on th e su rfa c e a n d u n d e rg ro u n d , sh all b e d e en e rg iz e d a n d g ro u n d ed b efo re w o rk is p e rfo rm e d on th em , ex cep t th a t re p a irs m ay be p e rm itte d , in th e case of energized^ su rfa c e h ig h -v o lta g e lin es, if su c h re p a irs a re m ad e by a q u alified p e rso n in acco rd an ce w ith p ro c e d u re s a n d s a fe g u a rd s, in clu d in g , b u t n o t lim ited to , a re q u ire m e n t th a t th e o p e ra to r of su c h m in e p ro v id e, te st, an d m a in ta in p ro te c tiv e dev ices in m a k in g su c h re p a irs , to be p re sc rib e d by th e S e c re ta ry p rio r to th e o p erativ e d a te of th is title.
( e ) W h en n o t in u se, p o w e r c irc u its u n d e rg ro u n d sh all be d e e n e rg iz e d on id le -d a y s a n d idle s h ifts , e x c e p t th a t re c tifie rs and tra n s fo rm e rs m ay rem ain en erg ized .
UNDERGROUND HIGH-VOLTAGE D IS TR IB U TIO N
Sec. 308. ( a ) H i g h - v o l t a g e c i r c u i t s e n t e r i n g t h e u n d e r g r o u n d
a re a of a n y coal m in e sh a ll be p ro te c te d by s u ita b le c irc u it b re a k e rs of a d e q u a te in te rru p tin g cap acity w h ich a re p ro p e rly te ste d a n d m ain tain ed a s p rescrib ed by th e S e c retary . S u ch b re a k e rs sh all be eq u ip p e d w ith dev ices to p ro v id e p ro te c tio n a g a in st u n d er-v o ltag e, g ro u n d ed p h ase, sh o rt c irc u it, an d
overeurrent.
(b) H ig h -v o lta g e c irc u its e x te n d in g u n d e rg ro u n d a n d su p p ly in g p o rta b le , m o b ile, o r s ta tio n a ry h ig h -v o lta g e e q u ip m e n t sh a ll c o n ta in e ith e r a d irect o r d eriv ed n e u tra l w hich shall b e g ro u n d e d th ro u g h a su ita b le re s is to r a t th e so u rce tra n s fo rm e rs, an d a g ro u n d in g c ircu it, o rig in a tin g a t th e g ro u n d ed sid e of th e g ro u n d in g re sisto r, sh a ll e x te n d a lo n g w ith th e po w er co n d u cto rs a n d serve as a g ro u n d in g co n d u c to r fo r tn e fra m e s of all h ig h -v o ltag e e q u ip m e n t su p p lied p o w er fro m th a t circu it, ex cep t th a t th e S e c re ta ry o r h is au th o riz ed re p re se n ta tiv e m ay p erm it u n g ro u n d e d h ig h -v o ltag e c irc u its to be e x te n d ed u n d e rg ro u n d to fe ed s ta tio n a ry e le c tri cal e q u ip m e n t if su c h c irc u its a re e ith e r ste el a rm o re d o r in stalled in g ro u n d ed , rig id ste el c o n d u it th ro u g h o u t th e ir e n tire le n g th , a n d u p o n h is fin d in g th a t su c h ex cep tio n does not pose a h a z a rd to th e m in e rs, w ith in one h u n d re d fe e t of th e po in t on th e su rfa c e w h e re h ig h -v o ltag e c irc u its e n te r th e u n d e rg ro u n d p o rtio n of th e m in e, d isc o n n ec tin g d ev ices sh a ll b e in sta lle d a n d so eq u ip p ed o r d esig n ed in su ch a m a n n e r t h a t i t can be d e te rm in e d b y v isu a l o b se rv a tio n th a t th e p o w er is d is co n n ected , e x c e p t th a t th e S e c re ta ry o r h is a u th o riz e d re p re se n ta tiv e m ay p e rm it su c h d ev ices to be in sta lle d a t a g re a te r d ista n c e fro m su ch a re a of th e m in e if h e d e te rm in e s, b ased o n e x is tin g p h y sic a l c o n d itio n s, th a t su c h in s ta lla tio n w ill be m ore a cc essib le a t a g r e a te r d ista n c e a n d w ill n o t po se a n y h a z a rd to th e m in ers.
55
(c) T h e g r o u n d in g r e s is to r , w h e re re q u ire d ^ sh a ll b e of th e p ro p e r o h m ic v a lu e to lim it th e v o lta g e d ro p in th e g ro u n d in g c irc u it e x te rn a l to th e re s is to r to n o t m o re th a n 100 v o lts u n d e r f a u lt co n d itio n s. T h e g ro u n d in g re sisto r sh all be ra te d fo r m axim um fa u lt c u rre n t c o n tin u o u sly an d in su la te d fro m g ro u n d fo r a v o ltag e e q u a l to th e p h ase-to -p h ase v o ltag e of th e sy stem .
(d) S ix m o n th s a f te r th e o p e ra tiv e d a te of th is title , h ig h v o ltag e, re sista n c e g ro u n d e d sy ste m s sh a ll in clu d e a fa il safe g ro u n d check c irc u it to m o n ito r c o n tin u o u sly th e g ro u n d in g c irc u it to a s s u re c o n tin u ity a n d th e f a il sa fe g ro u n d 'c h e c k c ir. c u it sh all cau se th e c irc u it b re a k e r to open w h en e ith e r th e g ro u n d or p ilo t check w ire is b ro k en , o r o th e r n o less effectiv e d evice ap p ro v ed by th e S e c re ta ry o r h is a u th o riz e d re p re s e n ta tiv e to a ssu re su ch c o n tin u ity , ex cep t th a t an ex ten sio n of tim e , n o t in e x c e ss o f tw e lv e m o n th s , m a y b e p e rm itte d b y th e S e c re ta ry on a m in e-b y -m in e b asis if h e d e te rm in e s th a t su ch e q u ip m e n t is n o t a v ailab le.
(e) (1) U n d e rg ro u n d h ig h -v o lta g e c a b le s u se d in r e s is ta n c e
g ro u n d ed sy stem s sh a ll b e eq u ip p ed w ith m etallic sh ield s
aro u n d each pow er co n d u cto r, w ith one o r m ore g ro u n d co n
d u c to rs h a v in g a to ta l c ro ss-sectio n al a re a of n o t less th a n
o n e -h a lf th e p o w e r c o n d u c to r, arid w ith a n in s u la te d in te r
nal o r e x te rn a l co n d u cto r n o t sm a lle r th a n N o. 8 (A W G )for th e
g ro u n d c o n tin u ity check circu it.
(2) A ll su c h c a b le s s h a ll b e a d e q u a te f o r th e in te n d e d c u r
re n t a n d v o ltag e. S plices m ad e in su c h cab les sh a ll p ro v id e
c o n tin u ity of all co m p o n en ts.
(f) C o u p le rs t h a t a r e u s e d w ith m e d iu m -v o lta g e o r h ig h -v o lt
ag e p o w er circu its sh a ll be of th e th re e -p h a se ty p e w ith a fu ll
m etallic sh ell, e x c e p t th a t th e S e c re ta ry m ay p erm it, u n d e r
su c h g u id e lin e s as h e m a y p re sc rib e , n o less effectiv e c o u p le rs
c o n stru c te d of m a te ria ls o th e r th a n m etal. C ouplers sh a ll be
a d e q u a te f o r th e v o lta g e a n d c u r r e n t e x p ec te d . A ll ex p o se d
m etal on th e m eta llic co u p lers sh all be g ro u n d ed to th e
g ro u n d co n d u cto r in th e cab le. T h e co u p ler sn a il be c o n s tr u c t
ed so th a t th e g ro u n d ch eck c o n tin u ity c o n d u cto r sh a ll b e b ro
k en first an d th e g ro u n d co n d u cto rs sh all be b ro k en la s t w hen
th e co u p ler is b e in g u n co u p led ,
...................
(g) Single-phase loads, such as transformer-primaries, shall
be connected phase to phase.
(h ) A ll u n d e rg ro u n d h ig h -v o lta g e tra n s m iss io n cab les sh a ll
be in stalled o n ly in re g u la rly in sp e cted airc o u rse s an d h au l-
ag ew ay s, a n d sh all be co v ered , b u ried , or p laced so as to a f
fo rd p ro tectio n a g a in st d am ag e, g u a rd ed w h ere m en re g u la rly
w o rk o r p a ss u n d e r th e m u n le ss th e y a re six a n d o n e -h alf-fee t
o r m ore above th e floor o r ra il, se c u re ly an ch o re d , p ro p e rly
in su lated , and g u a rd ed a t ends, an d covered, in su lated , or
p la c e d to p r e v e n t c o n ta c t w ith tro lle y w ire s a n d o th e r low -
v o ltag e circu its.
(i) D is c o n n e c tin g d e v ic e s s h a ll b e in s ta lle d a t th e b e g in n in g
of b ra n c h lin es in h ig h -v o lta g e c irc u its a n d e q u ip p ea o r d e
sig n ed in su ch a m a n n e r th a t it can be d eterm in ed by v isu a l
o b se rv a tio n th a t th e c irc u it is d e e n e rg iz e d w h en th e sw itc h es
are open.
(]) C ircu it b re a k e rs a n d d isc o n n e c tin g sw itch es u n d e rg ro u n d
L E H M A N 00581
56
sh a ll be m a rk e d fo r id en tificatio n . (k) In th e case of h ig h -v o lta g e c ab les u se d a s tra ilin g c ab les,
te m p o ra ry splices sh all n o t be u sed a n d all p e rm a n e n t splices s h a ll b e m a d e in a c c o rd a n c e w ith s e c tio n 3 0 6 (e ) o f th is title . T e rm in a tio n s a n d sp lices in all o th e r h ig h -v o lta g e c a b le s s h a ll b e m a d e in a c c o rd a n c e w ith th e m a n u f a c t u r e r 's s p e c ific a tio n s .
(l) F r a m e s , s u p p o rtin g s tr u c tu r e s , a n d 'e n c lo s u r e s of s t a ti o n a ry , p o rta b le , o r m obile u n d e rg ro u n d h ig h -v o lta g e e q u ip m e n t a n d ' a ll h ig h -v o ltag e e q u ip m e n t su p p ly in g p o w e r to su c h e q u ip m e n t re ce iv in g p o w e r.fro m re s is ta n c e g ro u n d e d sy ste m s sh all b e effectiv ely g ro u n d e d to th e h ig h -v o lta g e g ro u n d .
Cm) P o w e r c e n t e r s a n d p o r t a b l e t r a n s f o r m e r s s h a l l b e d e en erg ize d b efo re th e y a re m oved fro m o n e lo catio n to a n o th e r, ex cep t th a t, w hen e q u ip m en t pow ered by so u rces o th e r th a n su ch c e n te rs o r tra n s fo rm e rs is n o t a v a ila b le , th e S e c re ta ry m ay p e rm it su ch c en ters and tra n s fo rm e rs to be m oved w h ile e n e rg iz e d , if h e d e te rm in e s th a t a n o th e r e q u iv a le n t o r g r e a te r h a z a rd m ay o th erw ise be c re a te d , a n d if th e y a re m oved u n d e r th e su p erv isio n of a q u alified p e rso n , a n d if su c h c e n te rs an d tra n sfo rm e rs a re ex am in ed p rio r to su ch m o v em e n t by su ch p e rso n an d fo u n d to b e g ro u n d e d b y m eth o d s ap p ro v ed by an au th o rize d re p re se n ta tiv e of th e S e c re ta ry and o th e r w ise p ro te c te d fro m h a z a rd s to th e m in e r. A re co rd sh a ll b e k e p t' of su ch e x am in atio n s. H ig h -v o ltag e cab les, o th e r th a n tra ilin g cables, sh a ll n o t be m oved o r h a n d le d a t a n y tim e w h ile e n erg ize d , ex cep t th a t, w h en su c h c e n te rs an d tr a n s fo rm ers' a re m oved w hile en erg ize d a s p e rm itte d u n d e r th is su b sectio n , en erg ized h ig h -v o ltag e cab les a tta c h e d to su c h c e n te rs an d tra n s fo rm e rs m ay be m o ved o n ly by a q u alified p erso n a n d th e o p e ra to r of su ch m in e s h a ll re q u ire th a t su c h p e r s o n w e a r a p p r o v e d a n d t e s t e d i n s u l a t e d w i r e m a n 's g l o v e s .
UNDERGROUND LOW- AND M EDIUM -VOLTAGE A L TERN A TIN G CURRENT CIRCUITS
S ec. 3 0 9 . ( a ) L o w - a n d m e d i u m - v o l t a g e p o w e r c i r c u i t s s e r v
in g th ree-jp h ase a lte rn a tin g c u rre n t e q u ip m e n t sh a ll b e p ro te c t ed by su itab le circ u it b reak ers of a d e q u a te in te rru p tin g c a p a c ity w hich are p ro p e rly te ste d a n d m a in ta in e d as p re scrib e d b y th e S e c retary . S uch b re a k e rs sh a ll b e eq u ip p ed w ith d e vices to pro v id e p ro tec tio n a g a in s t u n d e r-v o lta g e , g ro u n d e d p h ase, sh o rt circu it, and o v e r-c u rre n t.
(b) Low - an d m ed iu m -v o ltag e th re e -p h a s e a lte rn a tin g -c u r re n t c irc u its u sed u n d erg ro u n d sh a ll c o n ta in e ith e r a d ire c t or d eriv ed n e u tra l w hich sh all be g ro u n d e d th ro u g h a su ita b le re sisto r a t th e pow er cen ter, an a a g ro u n d in g circu it, o rig in a tin g at- th e g ro u n d e d sid e o f th e g r o u n d in g r e s is to r , s h a ll e x te n d alo n g w ith th e p o w er co n d u cto rs a n d se rv e as a g ro u n d in g c o n d u cto r fo r th e fra m e s of all th e e le c tric a l e q u ip m e n t su p p lied p o w er fro m th a t circu it, e x ce p t th a t th e S e c re ta ry o r h is a u th o riz e d re p re s e n ta tiv e m a y p e r m it u n g ro u n d e d low an d m ed iu m -v o ltag e c irc u its to be u sed u n d e rg ro u n d to fe ed su c h sta tio n a ry electrical e q u ip m e n t if su ch _ circu its a re e ith e r steel arm o red or in stalled in g ro u n d e d rig id ste e l c o n d u it th ro u g h o u t th e ir e n tire len g th . T h e g ro u n d in g re sisto r, w h ere re q u ire d , sh a ll be of th e p ro p e r o h m ic v alu e to lim it' th e gro u n d fa u lt c u rre n t to 25 am peres. T h e g ro u n d in g re sisto r
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sh a ll he ra te d fo r'm a x im u m f a u lt c u rre n t c o n tin u o u sly a n d in su la te d fro m g ro u n d fo r a v o ltag e eq u al to th e p h ase-to p h a se v o ltag e of th e sy stem .
(c) S ix m o n th s a f te r th e o p e ra tiv e d a te o f th is title , low - a n d m ed iu m -v o ltag e re s is ta n c e g ro u n d ed sy stem s sh a ll in clu d e a fa il safe g ro u n d check c irc u it to m o n ito r co n tin u o u sly th e g ro u n d in g c irc u it to a ssu re c o n tin u ity w hich g ro u n d check circu it sh all c au se th e c irc u it b re a k e r to open w h en e ith e r th e g ro u n d o r p ilo t ch eck w ire is b ro k en , o r o th e r no less effec tiv e d evice a p p ro v e d by th e S e c re ta ry o r h is a u th o riz e d re p re se n ta tiv e to a ssu re su c h c o n tin u ity , ex cep t th a t an ex ten sio n of tim e, n o t in ex cess of tw elv e m o n th s, m ay be p e rm itte d b y th e S e c re ta ry on a m in e-b y -m in e b asis if h e d e te rm in e s th a t ' su c h e q u ip m e n t is n o t av ailab le- C ab le co u p le rs sh a ll b e co n stru c te d so th a t th e g ro u n d check c o n tin u ity co n d u cto r sh all b e b ro k en first a n d th e g ro u n d conductors sh all be broken la s t w h en th e c o u p le r is b e in g uncoupled.
(d) D isc o n n e c tin g d e v ic es sh a ll b e in s ta lle d in c o n ju n c tio n w ith th e c irc u it b re a k e r to p ro v id e v isu al ev id en ce th a t th e p o w er is d isc o n n e c te d . T ra ilin g cab les fo r m obile e q u ip m e n t sh all co n tain o ne or m o re g ro u n d co n d u cto rs h a v in g a cro ss sectio n al a re a of n o t less th a n o n e-h alf th e po w er co n d u cto r, an d , six m o n th s a fte r th e o p e rativ e d a te of th is title , a n in su lated co n d u cto r fo r th e g ro u n d co n tin u ity check circu it or o th e r no less effectiv e d ev ice ap p ro v ed by th e S e c re ta ry or his a u th o riz e d re p re s e n ta tiv e to a ssu re such co n tin u ity , ex cep t th a t a n e x te n sio n o f tim e , n o t in excess of tw elv e m o n th s m ay be p e rm itte d by th e S e c re ta ry on a m ine-by-m ine b asis if h e d e te rm in e s t h a t su c h e q u ip m e n t is n o t a v a ila b le . S plices m a d e in th e c a b le s s h a ll p ro v id e c o n tin u ity of all c o m p o n e n ts.
(e) S in g le p h a s e lo a d s s h a ll b e c o n n e c te d p h a s e to p h a s e . (f) C irc u it b r e a k e r s s h a ll b e m a rk e d fo r id e n tific a tio n . (g) T ra ilin g cab les fo r m ed iu m v o ltag e c irc u its sh a ll in clu d e g ro u n d in g co n d u cto rs, a g ro u n d check co n d u cto r, a n d g ro u n d m eta llic sh ield s a ro u n d e ac h p o w er co n d u cto r o r a g ro u n d e d m etallic sh ield o v er th e assem b ly , ex cep t th a t on e q u ip m e n t em p lo y in g cable re e ls, cab les w ith o u t sh ield s m ay be u se d if th e in s u la tio n is r a te d 2,000 v o lts o r m o re .
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TROLLEY WIRES AND TROLLEY FEEDER WIRES*
Sec . 310. (a) T ro lle y w ire s a n d tro lle y fe e d e r w ire s s h a ll b e provided w ith c u to u t sw itch es a t in te rv a ls of n o t m ore th a n 2,000 f e e t a n d n e a r th e b e g in n in g o f all b ra n c h fin es.
(b) T ro lle y w ire s a n d tro lle y fe e d e r w ires sh all be p ro v id ed w ith o v e rc u rre n t p ro tectio n .
(c) T ro lle y w ire s a n d tro lle y fe e d e r w ire s, h ig h -v o lta g e ca bles a n d tra n s fo rm e rs sh a ll n o t be lo cated in b y th e la s t open c ro ssc u t a n d sh a ll b e k e p t a t le a s t 150 fe e t fro m p illa r w o rk -
fd) T ro lley w ire s, tro lle y fe e d e r w ires, an d b a re sig n a l w ires sh all be in su la te d a d e q u a te ly w h ere th e y pass th ro u g h doors an d sto p p in g s, an d w h e re th e y cross o th e r po w er w ires an d cables. T ro lley w ires a n d tro lle y fe e d e r w ires sh all be g u a rd e d a d e q u a te ly (1) a t all p o in ts w h e re m en a re re q u ire d to w o rk or p a s s r e g u la r ly u n d e r th e w ire s; (2) on b o th sid e s o f all d o o rs
LEHMAN 00582
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a n d sto p p in g s : a n d (3) a t m a n -trip s ta tio n s . T h e S e c re ta ry o r h is a u th o riz e d re p re se n ta tiv e sh a ll sp e c ify o th e r co n d itio n s w h ere tro lle y w ires an d tro lle y fe e d e r w ires sh all b e a d e q u a te ly p ro te c te d to p re v e n t c o n ta c t by a n y p e rso n , o r sh a ll re q u ire th e u se of im p ro v ed m eth o d s to p re v e n t su ch c o n ta c t. T em p o ra ry g u a rd s sh all b e p ro v id ed w h e re tra c k m e n -a n d o th e r p e r sons w ork in p ro x im ity to tro lle y w ires an d tro lle y fe ed e r w ires.
FIRE PROTECTION
SEC. 311. (a) E a c h coal m in e s h a ll be p ro v id e d w ith su ita b le firefig h tin g e q u ip m e n t a d a p te d fo r th e size a n d co n d itio n s of th e m in e. T h e S e c re ta ry sh a ll e s ta b lis h m in im u m re q u ire m e n ts fo r th e type,, q u a lity , a n d q u a n tity o f s u c h e q u ip m e n t, an d th e in te rp re ta tio n s of th e S e c re ta ry o r th e D irecto r of th e B u re a u of M ines re la tin g to su e h e q u ip m e n t in effect on th e o p e ra tiv e d a te of th is title sh a ll c o n tin u e in e ffe c t u n til m odi fied o r su p e rse d e d b y th e S e c re ta ry . A fte r e v e ry b la s tin g o p e r atio n , a n e x am in atio n sh all b e m ad e to d e te rm in e w h e th e r fires h a v e b een sta rte d ,
(b) U n d e rg ro u n d s to ra g e p la c e s f o r lu b r ic a tin g oil a n d g re a se sh all be of firep ro o f c o n stru c tio n . E x c e p t fo r sp ecially p r e p a r e d m a te ria ls a p p ro v e d b y th e S e c r e ta r y , lu b r ic a tin g oil a n a g re a s e k e p t in all u n d e rg ro u n d a r e a s in a co al m in e sn a il be in fire p ro o f, closed m e ta l c o n ta in e rs o r o th e r n o less e ffe c tiv e c o n ta in ers approved by th e S e c re ta ry .
(c) U n d e rg ro u n d tr a n s f o r m e r s ta tio n s , b a tte ry - c h a r g in g sta tio n s, su b sta tio n s, com pressor sta tio n s, shops, an d p e rm a n e n t pum ps sh all be housed in firep ro o f s tru c tu re s or a rea s. A ir c u rre n ts u sed to v e n tila te s tr u c tu r e s o r a re a s e n clo sin g ele ctrica l in s ta lla tio n s sh a ll be .coursed d ire c tly in to th e r e tu rn . O th e r u n d e rg ro u n d s tru c tu re s in s ta lle d in a coal m in e as th e S e c re ta ry m ay p rescrib e sh a ll be of firep ro o f c o n stru c tio n .
(d ) A ll w e ld in g , c u ttin g , o r s o ld e rin g w ith a rc o r flam e, in all u n d e rg ro u n d a re a s of a coal m in e sh a ll, w h e n e v e r p ra c tic a b le , be c o n d u c te d in firep ro o f e n c lo su re s. W eld in g , c u ttin g o r sol d e rin g w ith a rc or n am e in o th e r th a n a firep ro o f en clo su re sh a ll b e d o n e u n d e r th e su p e rv isio n of a q u alified p e rso n w ho sh a ll m ak e a d ilig e n t se a rc h fo r fire d u rin g a n d a fte r su ch o p eratio n s a n d sh all, im m ed iately b efo re a n a d u rin g su ch op e ra tio n s, co n tin u o u sly te s t fo r m e th a n e w ith m ea n s ap p ro v ed by th e S e c re ta ry fo r d e te c tin g m e th a n e . W eld in g , c u ttin g , or s o ld e rin g s h a ll n o t b e c o n d u c te d in a ir t h a t c o n ta in s 1.0 v o l um e p e r cen tu m o r m ore of -m eth an e. R ock d u s t or su itab le fire e x tin g u is h e rs sh a ll be im m e d ia te ly a v a ila b le d u rin g su ch w eld in g , c u ttin g , or so ld erin g .
(e) W ith in o n e y e a r a f te r th e o p e ra tiv e d a te of th is title , fire su p p re ssio n d ev ices m eetin g sp ecificatio n s p re sc rib e d by th e S e c retary sh all b e in stalled on u n a tte n d e d u n d erg ro u n d e q u ip m e n t a n d s u ita b le f ir e -re s is ta n t h y d ra u lic fluids a p p r o v e d b y `t h e S e c r e t a r y s h a l l b e u s e d i n t h e h y d r a u l i c s y s te m s of su c h e q u ip m e n t. S u ch flu id s s h a ll b e u se d in th e h y d ra u lic sy s te m s of o th e r u n d e rg ro u n d e q u ip m e n t u n le s s fire su p p re ssio n dev ices m ee tin g sp e c ifica tio n s p re sc rib e d b y th e S e c retary are in stalled on su ch eq u ip m en t.
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(f) D elu g e-ty p e w a te r sp ra y s o r fo a m g e n e ra to rs a u to m a ti cally a c tu a te d b y rise in te m p e ra tu re , o r o th e r no less e ffe c tiv e m ea n s a p p ro v ed by th e S e c re ta ry of c o n tro llin g fire, sh all b e in sta lle d a t m a in an d se c o n d ary b elt-co n v ey o r d riv es.
W h e r e s p r a y s or f o a m generators are u s e d they shall supply a
su ffic ie n t q u a n tity o f w a te r or fo am to c o n tro l fires. (g) U n d e rg ro u n d b e lt co n v ey o rs sh a ll be eq u ip p ed w ith slip
page a n d seq u e n ce sw itch es. T he S e c re ta ry sn ail, w ith in six ty d a y s a f te r th e o p e ra tiv e d a te of th is title , re q u ire t h a t devices be in s ta lle d on all su c h b e lts w hich w ill g iv e a w a rn in g a u to m a tic a lly w h e n a fire o ccu rs on o r n e a r su c h b e lt. T h e S e c re ta r y sh a ll p re sc rib e a sch ed u le fo r in s ta llin g fire su p p re ssio n dev ices on P elt h a u la g ew ay s.
(h) O n a n d a f te r th e o p e ra tiv e d a te of th is title , all c o n v e y o r b elts acq u ired fo r u se u n d erg ro u n d sh all m eet th e re q u ire m en ts to be e stab lish e d by th e S e c retary fo r flam e-resistan t co n v ey o r b elts.
M APS
SeC. 3 1 2 . ( a ) T h e o p e r a t o r o f a c o a l m i n e s h a l l h a v e i n a f i r e
p ro o f re p o s ito ry lo ca ted in an a r e a on th e su rfa c e o f th e m ine ch o sen by th e m in e o p e ra to r to m in im ize th e d a n g e r of des- tru c tio n b y fire o r o th e r h a z a rd , a n a c c u ra te an d u p -to -d ate m ap of su c h m in e d ra w n on scale. S uch m a p sh a ll show th e a ctiv e w o rk in g s, all p illared , w orked o u t, and ab an d o n ed a re a s, e x c e p t as provided in th is sectio n , e n trie s and airco u rses w ith th e d ire c tio n of airflow in d ic a te d b y a rro w s, c o n to u r lin es of all e le v a tio n s, e le v a tio n s of all m a in a n d cro ss o r side e n trie s , d ip of th e co alb ed , escap ew ay s, a d ja c e n t m in e w o rk in g s w ith in o n e th o u s a n d fe e t, m in e s a b o v e o r below , w a te r pools a b o v e , a n d e ith e r p ro d u c in g o r a b a n d o n e d oil a n d g a s w ells lo c a te d w ith in five h u n d re d f e e t of su c h m in e a n d a n y u n d e rg ro u n d a r e a of su c h m ine, an d su c h o th e r in fo rm a tio n as th e S e c re ta ry m ay req u ire. Such m ap sh a ll id en tify th o se a re a s of th e m in e w hich h av e been p illa re d , w orked o u t, or a b a n d o n e d w hich a re inaccessib le or c a n n o t be e n te re d safely a n d on w h ic h n o in fo rm a tio n is a v a ila b le . S u c h m a p s h a ll be m ad e o r certified by a re g iste re d e n g in e e r o r a re g iste re d s u r v e y o r of th e S ta te in w hich th e m in e is lo cated . S u ch m ap - sh all b e k e p t up to d a te by tem p o rary n o tatio n s an d such m ap sh a ll be re v ised a n d su p p lem en ted a t in te rv a ls p rescrib ed by th e S e c re ta ry on th e b a sis of a su rv e y m ad e o r certified by such e n g in e er o r surveyor.
(b) T h e co al m in e m a p an d a n y re v isio n a n d su p p le m e n t th e re o f sh a ll b e a v a ila b le fo r in sp ectio n b y th e S e c re ta ry o r h is a u th o riz e d re p re s e n ta tiv e , by coal m in e in sp e c to rs of th e S ta te in w h ich th e m in e is lo cated , by m in e rs in th e m ine an d th e ir re p re s e n ta tiv e s a n d by o p e rato rs of a d ja c e n t coal m in es a n d by p e rso n s o w n in g , leasin g , or re sid in g on su rfa c e a re a s of su c h m in es o r a re a s a d ja c e n t to su ch m in es. T h e o p e ra to r sh all fu rn is h to th e S e c re ta ry o r his a u th o riz e d re p re s e n ta tiv e a n d to th e S e c re ta ry of H o u sin g a n d U rb a n D ev elo p m en t, u p o n r e q u e s t, o n e o r m o re copies of su c h m a p a n d a n y re v i sion a n d su p p le m e n t th e re o f. S u ch m ap or rev isio n an d su p p le m e n t th e re o f sh a ll be k e p t co n fid en tial a n d its c o n te n ts
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LEHMAN 00583
sh a ll n o t be d iv u lg ed to a n y o th e r p e rso n , e x c e p t to th e e x te n t n e c e ssa ry to c a rry o u t th e p ro v isio n s o f th is A c t a n d in co n n ectio n w ith th e fu n c tio n s an d re sp o n sib ilitie s of th e S ec re ta ry o f H o u sin g and U rb a n D ev elo p m en t.
Cc) W h e n e v e r a n o p e r a t o r p e r m a n e n t l y c l o s e s o r a b a n d o n s a coal m in e, o r te m p o ra rily clo ses a coal m in e fo r a p erio d of m ore th a n n in e ty d ay s, h e sh a ll p ro m p tly n o tify th e S e c re ta ry o f su c h clo su re. W ith in s ix ty d a y s of th e p e rm a n e n t c lo su re o r a b a n d o n m e n t of th e m in e , o r, w h e n th e m in e is te m p o ra rily closed, u p o n th e e x p ira tio n of a p e rio d of n in e ty d a y s fro m th e d a te of c lo s u re , th e o p e r a to r s h a ll file w ith th e S e c r e ta r y a copy of th e m in e m ap re v ise d a n d su p p le m e n te d to th e d a te of th e clo su re. S uch copy o f th e m in e m ap sh a ll be certified b y a re g iste re d su rv e y o r or re g iste re d e n g in e e r o f th e S ta te in w h ic h th e m in e is lo c a te d a n d sh a ll b e a v a ila b le f o r p u b lic in sp ectio n .
BLASTING AND EXPLOSIVES
SEC. 313- (a) B lac k b la s tin g p o w d e r s h a ll n o t be s to re d o r u se d u n d e rg ro u n d . M ud c ap s (ad o b es) o r o th e r u n co n fin ed sh o ts sh all n o t be fired u n d e rg ro u n d .
(b) E x p lo siv es a n d d e to n a to rs sh all be k e p t in s e p a ra te c o n ta in e rs u n til im m ed iately b e fo re b la stin g . In u n d e rg ro u n d a n th r a c ite m in e s, (1) m u d c a p s o r o th e r o p en , u n c o n fin e d sh a k e sh o ts m ay be fired , if re s tric te d to b a tte ry s ta rtin g w h e n m e th a n e o r a fire h a z a r d is n o t p r e s e n t, a n d if i t is o th e rw ise im p ra c tic a b le to s t a r t th e b a tte ry ; (2) o p e n , u n c o n fin e d sh a k e sh o ts in p itc h in g v e in s m ay be fired , w h en no m e th a n e o r fire h a z a rd is p re s e n t, if th e ta k in g d o w n of loose h a n g in g c o a l b y e th e r m e a n s is to o h a z a r d o u s ; a n d (3) te s ts f o r m e t h an e sh a ll be m ade im m e d ia tely b efo re su ch sh o ts a re fired a n d if 1.0 v o lu m e p e r c e n tu m o r m o re o f m e th a n e is p r e s e n t, w h e n teste d , such sh o t sh all n o t be m ad e u n til th e m eth an e c o n te n t is re d u c e d b e lo w 1,0 v o lu m e p e r c e n tu m .
(c) E x c e p t as p ro v id e d in th is s u b s e c tio n , in all u n d e rg ro u n d a re a s of a co al m in e only p e rm issib le ex p lo siv es, e le c tric d e to n a to rs of p ro p er stre n g th ^ an d p e rm issib le b la stin g d ev ices sh a ll be u se d a n d all ex p lo siv es a n d b la s tin g d ev ices s h a ll b e u sed in a p erm issib le m a n n e r. P e rm issib le ex p lo siv es sh a ll b e ' fired o n ly w ith p e rm issib le s h o t firin g u n its . O nly in c o m b u sti ble m a te ria ls sh a ll b e u se d fo r ste m m in g b o reh o les. T h e S e c re ta ry m ay , u n d e r such sa fe g u a rd s as h e m ay p rescrib e, p e rm it th e firin g of m o re th a n tw e n ty sh o ts a n d allo w th e use of n o n p e rm issib le e x p lo siv e s in s in k in g s h a fts a n d slo p es fro m th e su rfa c e in rock. N o th in g in th is se c tio n sh a ll p ro h ib it th e u se of co m p ressed a ir b lastin g .
(d) E x p lo siv es o r d e to n a to rs c a rrie d a n y w h e re u n d e rg ro u n d in a coal m in e by a n y p e rso n s h a ll be in c o n ta in e rs c o n s tr u c t ed of n o n -c o n d u ctiv e m a te ria l, m a in ta in e d in good co n d itio n , a n d k e p t closed.
(e) E x p lo siv e s o r d e to n a to rs sh a ll b e tra n s p o rte d in sp ecial closed c o n ta in e rs ( l) in c a rs m o v ed by m e a n s of a lo co m o tiv e
o r r o p e , (2 ) o n b e l t s , (3) in s h u t t l e c a r s , o r ( 4 ) i n e q u i p m e n t d e
signed esp ecially to tra n s p o rt su ch ex p lo siv es o r d e to n a to rs. (f) W h en .su p p lies of e x p lo siv e s a n d d e to n a to rs fo r u se in
one o r m o re w o rk in g sectio n s a re sto re d u n d e rg ro u n d , th e y
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shall be kept in section boxes or magazines^ of substantial con struction with no metal exposed on the inside, located at least twenty-five feet from roadways and power wires, and in a dry, well rock-dusted location protected from falls of roof, except in pitching beds, where it is not possible to comply with the location requirement, such boxes shall be placed in niches cut into the solid coal or rock.
(g) Explosives and detonators stored in the working places shall be Kept in separate closed containers which shall De lo cated out of the line of blast and not less than fifty feet from the working face and fifteen feet from any pipeline, powerline'; rail, or conveyor, except that, if kept in niches in the rib, the distance from any pipeline, powerline, rail, or conveyor shall be at least five feet. Such explosives and detonators, when stored, shall be separated by a distance of at least five feet.
HOISTING AND MANTRIPS
Sec. 314 ( a ) E v e r y h o i s t u s e d t o t r a n s p o r t p e r s o n s a t a c o a l
m in e sh a ll be eq u ip p ed w ith o v ersp eed , o verw ind, and a u to m a tic sto p co n tro ls. E v e ry h o ist h a n d lin g p latfo rm s, cages, o r o th e r d ev ices u sed to tr a n s p o r t p e rso n s sh a ll b e eq u ip p ed w ith b ra k e s cap ab le of sto p p in g th e fu lly loaded p latfo rm , cage, o r o th e r d ev ice; w ith h o istin g cable a d e q u a te ly stro n g to su s ta in th e fu lly loaded p la tfo rm , cage, o r o th e r dev ice; an d h a v e a p ro p e r m a rg in of sa fe ty . C ages, p la tfo rm s, o r o th e r devices w h ich a re u sed to tra n s p o rt p e rso n s in s h a fts a n d slopes sh a ll be eq u ip p ed w ith sa fe ty c atch e s o r o th e r no less effectiv e d e vices ap p ro v ed b y th e S e c re ta ry t h a t a c t q u ick ly an d effectively in an e m e rg e n c y , a n d su c h c atch e s 3h all be te s te d a t le a st once e v e ry tw o m o n th s. H o istin g e q u ip m e n t, in clu d in g a u to m atic e le v a to rs, th a t is used to tra n s p o rt p e rso n s sn ail be e x a m in e d d aily . W h ere p e rso n s a re tra n s p o rte d in to , o r o u t of, a coal m in e b y h o ists, a q u alified h o istin g e n g in e e r sh all be on d u ty w h ile a n y p erso n is u n d e rg ro u n d , ex cep t th a t n o su ch e n g in e e r sh all be re q u ire d fo r au to m a tica lly o p erated cages, p latfo rm s, o r elev ato rs.
(b) O th e r s a fe g u a n ls a d e q u a te , in th e ju d g m e n t of an a u th o riz e d re p re s e n ta tiv e of th e S e c re ta ry , to m in im ize h a z a rd s w ith re sp e c t to tra n s p o rta tio n of m en an d m a te ria ls sh all be p ro v id ed .
(c) H o ists sh a ll h a v e ra te d c a p a c itie s c o n s is te n t w ith th e lo ad s h an d led and th e recom m ended sa fe ty facto rs of th e ro p e s u sed . A n a c c u ra te a n d re lia b le in d ic a to r of th e po sitio n of th e cag e, p la tfo rm , sk ip , b u ck et, or c a rs sh a ll be provided.
(d) T h e re s h a ll b e a t le a s t tw o e ffe c tiv e m e th o d s a p p ro v ed by th e S e c re ta ry of sig n a lin g b etw een each of th e sh a ft sta tio n s an d th e h o ist room , one of w hich sh a ll be a telep h o n e or sp eak in g tu b e.
(e) E a c h lo co m o tiv e a n d h a u la g e c a r u se d in a n u n d e r g ro u n d coal m in e sh a ll be eq u ip p ed w ith a u to m a tic b ra k es, w h e re sp ace p erm its. W h ere space does n o t p e rm it a u to m atic b ra k e s , locom otives a n d h a u la g e c a rs s h a ll be s u b je c t to sp eed re d u c tio n g e a r, o r o th e r sim ila r d evices a p p ro v e d b y th e S ec r e ta r y w h ich a re d e sig n ed to sto p th e locom otives an d h a u la g e cars w ith th e p ro p er m arg in of safety .
(f) A ll h a u la g e e q u ip m e n t a cq u ired b y a n o p e ra to r of a coal
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m in e on o r a f te r o n e y e a r a f te r th e o p e ra tiv e d a te of th is title sh a ll b e e q u ip p ed w ith a u to m a tic c o u p le rs w h ic h co u p le b y im p act a n d u n co u p le w ith o u t th e n e c e ssity of p e rso n s g o in g b etw een th e en d s of su c h e q u ip m e n t. A ll h a u la g e e q u ip m e n t w ith o u t a u to m a tic co u p lers in u se in a m in e on th e o p e ra tiv e d a te of th is title sh a ll a lso be so eq u ip p ed w ith in fo u r y e a rs a fte r th e o p erativ e d a te of th is title.
EMERGENCY SHELTERS
SEC. 315. T h e S e c r e t a r y o r a n a u t h o r i z e d r e p r e s e n t a t i v e o f
th e S e c re ta ry m ay p rescrib e in an y coal m in e th a t re scu e c h a m b e rst p ro p e rly sealed a n d v e n tila te d , be e re c te d a t s u it ab le lo catio n s m th e m in e to w hich p erso n s m ay g o in case of an em erg en cy fo r p ro tectio n a g a in st h a za rd s. S uch ch am b ers sh a ll b e p ro p e rly e q u ip p e d w ith firs t aid m a te ria ls , a n a d e q u a te su p p ly of a ir a n a self-co n tain ed b re a th in g e q u ip m e n t, an in d e p e n d e n t co m m u n icatio n sy stem to th e su rfa c e , a n a p ro p e r acco m m o d atio n s fo r th e p e rso n s w h ile a w a itin g re sc u e , an a su ch o th e r e q u ip m en t as th e S e c re ta ry m ay re q u ire . A p lan fo r th e erec tio n , m a in te n a n c e , an d re v isio n s of su c h c h am b ers an d th e tra in in g of th e m in e rs in th e ir p ro p e r u se sh all be su b m itte d by th e o p e ra to r to th e S e c re ta ry fo r h is ap p ro v al.
C O M M U N IC A T IO N S
Sec. 3 1 6 . T e l e p h o n e s e r v i c e o r e q u i v a l e n t t w o - w a y c o m m u n i
catio n fa cilities, ap p ro v ed by th e S e c re ta ry o r h is a u th o riz e d re p re s e n ta tiv e , sh a ll be p ro v id ed b etw een th e s u rfa c e a n d each la n d in g of m a in sh a fts a n d slo p es a n d b e tw e e n th e s u r fa c e a n d eac h w o rk in g se c tio n of a n y coal m in e t h a t is m o re th a n one h u n d re d fe e t fro m a p o rtal.
M ISC E LL A N E O U S
S ec. 317. (a) E a c h o p e ra to r of a coal m in e s h a ll ta k e r e a s o n a b le m e a s u re s to lo ca te oil a n d g a s w ells p e n e tr a tin g c o a lb e d s o r a n y u n d e rg ro u n d a re a of a coal m in e. W h en lo c a te d , su c h o p e ra to r s h a ll e s ta b lis h a n d m a in ta in b a r r ie r s a ro u n d s u c h oil . an d g a s w ells in a c c o rd a n c e w ith S ta te law s an d re g u la tio n s , ex cep t t h a t su ch b a rrie rs sh a ll n o t be less th a n th re e h u n d re d fe e t in d ia m e te r, u n less th e S e c re ta ry or his a u th o riz e d re p re se n ta tiv e p e rm its a lesse r b a rrie r c o n siste n t w ith th e ap p lic a ble S ta te law s a n d re g u la tio n s w h e re su ch le s s e r b a r rie r w ill b e a d e q u a te to p ro te c t a g a in s t h a z a rd s fro m su c h w ells to th e m in e rs in su ch m in e, or u n less th e S e c re ta ry o r his a u th o riz e d re p re se n ta tiv e re q u ire s a g re a te r b a rrie r w h e re th e d e p th of th e m in e , o th e r g eologic c o n d itio n s, o r o th e r fa c to rs w a r r a n t such a g re a te r b arrier.
(b) W h e n e v e r a n y w o rk in g p la c e a p p ro a c h e s w ith in fifty fe e t of a b an d o n e d a re a s in th e m in e as sh o w n b y su rv e y s m ad e an d certified by a re g is te re d e n g in e e r o r su rv e y o r, o r w ith in tw o h u n d re d fe e t of an y o th e r ab an d o n ed a re a s of th e m in e w h ich c a n n o t be in sp e c te d a n d w h ich m ay c o n ta in d a n g ero u s a c c u m u la tio n s of w a te r o r g a s, o r w ith in tw o h u n d re d fe e t of a n y w o rk in g s of a n a d ja c e n t m in e, a b o reh o le or b o re-
63
h o les sh a ll be d rilled to a d ista n c e of .at le a st tw e n ty fe e t in a d v an c e of th e w o rk in g fa c e of su c h w o rk in g place an d sh a ll b e c o n tin u a lly m a in ta in e d to a d is ta n c e of a t le a s t te n f e e t in a d v an c e of th e a d v a n c in g w o rk in g face. W hen th e re is m o re th a n o n e b o re h o le , th e y sh a ll b e d rille d su fficien tly d o s e to e a c h o th e r to in su re th a t th e a d v a n c in g w o rk in g fa c e w ill n o t a c c id e n ta lly hole th ro u g h in to a b a n d o n e d a re a s o r a d ja c e n t ! m in e s. B o re h o le s sh a ll also b e d rille d n o t m o re th a n e ig h t f e e t a p a rt in th e rib of su ch w o rk in g place to a d istan c e o f a t le a st tw e n ty fe e t and a t an a n g le of fo rty -fiv e d eg rees. S u ch rib h o les sh a ll be d rilled in one o r b o th rib s of su ch w o rk in g p lace as m ay be n e c e ssa ry fo r a d e q u a te p ro tectio n of m in ers in su ch p la c e .
(c) N o p e rs o n s h a ll sm o k e , c a r r y s m o k in g m a te ria ls , m a tc h es, o r lig h te rs u n d e rg ro u n d , o r sm o k e in o r a ro u n d oil h o u se s, ex p lo siv es m ag a zin e s, o r o th e r su rfa c e a re a s w h ere su ch p ra c tic e m ay cau se a fire or ex p lo sio n . T h e o p e ra to r sh a ll in s titu te a p ro g ram , approved by th e S e c re ta ry , to in su re th a t an y p e r son e n te rin g th e u n d e rg ro u n d a re a of th e m in e does n o t c a rry sm o k in g m a te ria ls, m atch es, o r lig h te rs.
(d) P e rs o n s u n d e rg ro u n d s h a ll u se on ly p e rm issib le e le c tric lam p s ap p ro v ed b y th e S e c re ta ry fo r p o rtab le illu m in atio n . N o open flam e sh a ll b e p e rm itte d in th e u n d e rg ro u n d a re a of a n y c o a l m in e , e x c e p t a s p e r m itte d u n d e r s e c tio n 311 (d) o f th is t i tle .
(e) W ith in n in e m o n th s a f te r th e o p e ra tiv e d a te of th is title , th e S e c r e ta r y s h a ll p ro p o se th e s ta n d a r d s u n d e r w h ic h all w o rk in g p laces in a m in e sh a ll b e illu m in a te d b y p e rm issib le lig h tin g , w ith in e ig h te e n m o n th s a f te r th e p ro m u lg atio n of su c h s ta n d a rd s , w h ile p e rso n s a re w o rk in g in su ch places.
(f) (1) E x c e p t a s p ro v id e d in p a r a g r a p h s (2) a n a (3) o f th is su b sectio n , a t le a st tw o s e p a ra te a n d d istin c t tra v e la b le p a s sa g e w a y s w hich a re m a in ta in e d to in su re p assag e a t all tim e s of a n y p e rso n , in c lu d in g d isa b le d p e rso n s, a n d w h ich a re to b e d e sig n a te d a s escap ew ay s, a t le a s t one of w hich is v e n tila te d w ith in ta k e a ir, sh all be p ro v id ed fro m e ac h w o rk in g sectio n c o n tin u o u s to th e su rfa c e e sc ap e d rift o p en in g , o r c o n tin u o u s to th e e sc ap e s h a ft o r slope fa c ilitie s to th e su rfa c e , a s a p p ro p ria te , a n d sh a ll be m a in ta in e d in sa fe co ndition an d p ro p e rly m a rk e d . M ine o p en in g s s h a ll be a d e q u a te ly p ro te c te d to p re -' v e n t th e e n tra n c e in to th e u n d e rg ro u n d a re a of th e m in e of s u r f a c e fire s , fu m e s , sm o k e , a n d flood W ater. E s c a p e fa c ilitie s ap p ro v ed by th e S e c re ta ry o r h is au th o rize d re p re se n ta tiv e , p ro p erly m ain tain ed and fre q u e n tly te ste d sh all be .p re se n t a t o r in e a c h e sc a p e s h a f t o r sloi>e to a llo w a ll p e rs o n s , in c lu d in g d isa b le d p e rso n s, to e sc a p e q u ic k ly to th e s u rfa c e in th e e v e n t of an em ergency.
(2) W h e n n e w coal m in e s a r e o p e n e d , n o t m o re th a n tw e n ty m in e rs s h a ll be allo w ed a t a n y o n e tim e in a n y m in e u n til a c o n n ec tio n h a s b e en m ad e b e tw e e n th e tw o m ine o p e n in g s, a n d su c h c o n n e c tio n s sh a ll be m a d e a s so o n a s possible.
(3) W h en o n ly o n e m in e o p e n in g is a v a ila b le , o w in g to fin al m in in g of p illars, n o t m o re th a n tw e n ty m in ers sh a ll b e al low ed in su c h m in e a t a n y o n e tim e , a n d th e d ista n c e b e tw e e n th e m in e o p e n in g a n d w o rk in g fa c e sh a ll n o t e x c e e d five h u n d re d feet.
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(4) I n th e c a s e o f a ll c o al m in e s o p e n e d on o r a f te r th e o p e r a tiv e d a te of th is title , a n d in th e c ase of all n e w w o rk in g se c tio n s o p en ed on o r a fte r su c h d a te in m in es o p en ed p rio r to such d a te , th e escap e w ay re o u ire d by th is sectio n to b e v e n tila te d w ith in ta k e a ir sh all b e se p a ra ted fro m th e b e lt and tro lle y h a u la g e e n trie s of th e m in e fo r th e e n tire le n g th of such e n trie s to th e b eg in n in g of each w o rk in g se c tio n , ex cep t th a t th e S e c re ta ry o r h is au th o rize d re p re se n ta tiv e m ay p er m it su ch se p a ra tio n to be e x te n d e d fo r a g re a te r o r le s se r d is ta n c e so lo n g a s su c h e x te n sio n does n o t pose a h a z a rd to th e m in ers.
(g) A fte r th e o p e ra tiv e d a te of th is title , all s tr u c tu r e s e rec te d on th e su rfa c e w ith in o ne h u n d re d fe e t of a n y m in e o p e n in g .sh a ll be of firep ro o f c o n stru ctio n . U n le ss s tru c tu re s e x istin g on or p rio r to su ch d a te w hich a re lo cated w ith in one h u n d re d fe e t of a n y m in e o p e n in g a re of su c h c o n stru c tio n , fire d o o rs sh a ll be e re c te d a t effectiv e p o in ts in m in e o p e n in g s to p re v e n t sm o k e o r fire fro m o u tsid e so u rc e s e n d a n g e rin g m in ers u n d e rg ro u n d . T hese d o o rs sh all b e te s te d a t le a st m o n th ly to in s u re effectiv e o p e ra tio n . A re c o rd of su c h te s ts s h a ll b e k e p t in a n a r e a on th e s u rfa c e of th e m in e c h o se n by t h e o p e r a t o r 'to m in im iz e t h e d a n g e r o f d e s t r u c t i o n b y fire o r o th e r h a z a rd and sh all be av ailab le fo r in sp ectio n by in te re s t ed persons.
(n ) A d e q u a t e m e a s u r e s s h a l l b e t a k e n to_ p r e v e n t m e t h a n e and coal d u st fro m a ccu m u latin g in excessive c o n c e n tra tio n s in o r o n su rfa c e c o a l-h a n d lin g fa c ilitie s, b u t in no e v e n t sh a ll m e th a n e be p e rm itte d to a cc u m u la te in c o n c e n tra tio n s in or on su rfa c e c o al-h an d lin g fa c ilitie s in ex cess of lim its e s ta b lish ed fo r m e th a n e b y th e S e c re ta ry w ith in o ne y e a r a f te r th e o p erativ e d a te of th is title. W here coal is dum p ed a t o r n e a r a ir-in ta k e o p e n in g s, p ro v isio n s sh all be m ad e to av o id d u s t fro m e n te r in g th e m ine.
(i) E v e r y o p e r a t o r of a c o a l m in e s h a ll p r o v id e a p r o g r a m , ap p ro v ed b y th e S e c retary , of tra in in g a n a re tra in in g or b o th q u alified a n d certified p e rso n s n e ed e d to c a rry o u t fu n c tio n s p re sc rib e d in th is A ct,
(j) A n a u th o r iz e d .re p r e s e n ta tiv e of th e S e c re ta ry m a y r e q u ire in a n y coal m in e w h e re th e h e ig h t of th e coalbed- p e r m its th a t e lectric fa c e e q u ip m e n t, in clu d in g s h u ttle c a rs, be provided w ith su b s ta n tia lly c o n stru c te d can o p ies o r c ab s to p ro tec t th e m in e rs o p e ra tin g su ch e q u ip m e n t fro m ro o f fa lls an d fro m rib an d fa c e ro lls.
(k) O n a n d a f te r th e o p e ra tiv e d a te of th is title , th e o p e n in g of a n y coal m in e th a t is d e c la re d in a c tiv e by its o p e ra to r o r is p e rm a n e n tly closed o r a b a n d o n e d fo r m o re th a n n in e ty d a y s, sh all be sealed b y th e o p e ra to r in a m a n n e r p rescrib ed by th e S e c re ta ry .' O p en in g s of all o th e r m in e s sh a ll be a d e q u a te ly p ro tected in a m a n n e r p rescrib ed by th e S e c re ta ry to p re v e n t e n tra n c e by u n a u th o rize d persons.
(l) T h e S e c r e ta r y m a y r e q u ir e a n y o p e r a to r to p ro v id e a d e q u a te fa c ilitie s fo r th e m in e rs to change' fro m th e clo th es w orn u n d e rg ro u n d , to p ro v id e fo r th e sto rin g of su c h clo th es fro m s h ift to sh ift, a n a to p ro v id e s a n ita ry and b a th in g fa c ili tie s. S a n ita ry to ile t fa c ilitie s sh a ll be p ro v id ed in th e a c tiv e w o rk in g s of th e m in e w h en su ch su rfa c e fa c ilitie s a re n o t
65
re ad ily accessib le to th e a c tiv e w o rkings. (ni) E a c h o p e ra to r s h a ll m a k e a rra n g e m e n ts in a d v a n c e fo r
o b tain in g e m e rg en c y m ed ical a ssista n ce a n d tra n s p o rta tio n fo r in ju re d p e rso n s. E m e rg e n c y co m m u n icatio n s sh all be p ro
vided to th e n e a re s t p o in t of a ssista n ce . S elected a g e n ts of th e
o p e ra to r sh a ll be tr a in e d in firs t a id a n d first aid tr a in in g sn a il be m ad e a v a ila b le to all m in ers. E ac h coal m in e sh a ll h a v e a n a d e q u a te su p p ly of first aid e q u ip m e n t lo cated on th e su rfa ce , a t th e b o tto m of sh a fts an d slopes, an d a t o th e r s tr a teg ic locatio n s n e a r th e w o rk in g faces. In fu lfillin g eac h of th e re q u ire m e n ts of th is su b sectio n , th e o p e ra to r sh all m eet a t le a s t m in im u m re q u ire m e n ts p rescrib ed b y th e S e c re ta ry of H e a lth , E d u c a tio n , a n d W elfare. W ith in tw o m o n th s a f te r th e o p e ra tiv e d a te of th is title , e a c h o p e ra to r sh a ll file w ith th e S e c re ta ry a p la n s e ttin g fo rth in su ch d e ta il a s th e S e c re ta ry m ay re q u ire th e m a n n e r in w h ich su ch o p e ra to r h a s fu lfilled th e re q u ire m e n ts in th is su b sectio n .
(n) A se lf-re sc u e d ev ice ap p ro v ed b y th e S e c re ta ry sh a ll be m ade av ailab le to e a c h m in e r by th e o p e ra to r w hich sh a ll b e a d e q u a te to p ro te c t su c h m in e r fo r one h o u r o r lo n g er. E ach o p e ra to r sh a ll tr a in e a c h m in e r in th e u se of su c h d evice.
(o) T h e S e c re ta ry , s h a ll p re sc rib e im p ro v e d m e th o d s of a s su rin g th a t m in ers a re n o t exposed to a tm o sp h eres th a t are d eficien t in oxygen.
(p) E a c h o p e ra to r of a co al m in e s h a ll e sta b lish a ch eck -in a n d c h ec k -o u t sy s te m w h ic h w ill p ro v id e p o sitiv e id e n tific a tio n of e v e ry p e rso n u n d e rg ro u n d , a n d w ill p ro v id e a n a c c u ra te , reco rd of th e p erso n s in th e m in e k ep t on th e su rfa c e in a p lace ch o sen to m in im iz e th e d a n g e r of d e stru c tio n by fire o r o th e r h a za rd . S uch reco rd sh all b e a r a n u m b er id en tical to an id e n tific a tio n ch eck th a t is se c u re ly fa s te n e d to th e lam p b e lt w o rn by th e p erso n u n d e rg ro u n d . T he id en tificatio n check sh all be m ade of a r u s t r e s is ta n t m eta l of n o t less th a n six tee n gauge.
(q) T h e S e c re ta ry s h a ll re q u ire , w h e n tech n o lo g ically fe a s i ble, th a t dev ices to p re v e n t a n d su p p re ss ig n itio n s be in sta lle d on electric fa ce c u ttin g e q u ip m en t.
(r) W h en ev er a n o p e ra to r m in es coal fro m a coal m in e opened a fte r th e o p erativ e d a te of th is title, or from an y new w o rk in g sectio n of a m in e opened p rio r to su ch d a te , in - a m a n n e r th a t re q u ire s th e c o n stru ctio n , o p eratio n , an d m a in te n a n ce of tu n n e ls u n d e r a n y riv er, stre a m , lake, o r o th e r body of w a te r, th a t is, in th e ju d g m e n t of th e S e c re ta ry , su fficien tly larg e to c o n stitu te a h a z a rd to m in ers, su ch o p e ra to r sh a ll o b tain a p e rm it fro m th e S e c re ta ry w hich sh all in clu d e su ch te rm s a n a co n d itio n s a s h e d eem s a p p ro p ria te to p ro te c t th e sa fe ty of m in ers w o rk in g or p a ssin g th ro u g h su ch tu n n e ls fro m cav e-in s a n d o th e r h a z a rd s . S u ch p e rm its sh a ll re q u ire , in acco rd an ce w ith a p lan- to be a p p ro v ed by th e S e c re ta ry , th a t a sa fe ty zone be e sta b lish e d b e n e a th a n d a d ja c e n t to su c h b o d y of w a te r. N o p la n sh a ll b e ap p ro v ed u n le ss th e r e is a m inim um of c o v er to b e d e te rm in e d b y th e S e c re ta ry , b a se d on te s t h o les d rilled by th e o p e ra to r in a m a n n e r to be p re scrib ed b y th e S e c re ta ry . N o su ch p e rm it sh a ll b e re q u ire d in th e c a se of a n y n e w w o rk in g se c tio n of a m in e w h ic h is 'lo c a ted u n d e r a n y w a te r re so u rc e re se rv o ir b ein g c o n stru c te d b y a
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L E H M A N 00586
F e d e ra l a g e n c y oil t h e d a te of e n a c tm e n t of th is A c t, th e o p e r a to r o f -w hich is re q u ire d b y su c h a g e n c y to o p e ra te in a m a n n e r th a t a d e q u a te ly p ro tec ts th e s a fe ty of m in e rs w o rk in g in su ch se c tio n fro m cav e-in s a n d o th e r h a z a rd s .
(s) A n a d e q u a te su p p ly o f p o tab le w a te r sh a ll be pro v id ed fo r d rin k in g p u rp o se s in th e activ e w o rk in g s of th e m in e, an d su ch w a te r sn a il b e c arried , sto red , an d o th erw ise p ro tected -in s a n ita ry c o n tain ers.
(t) W ith in one y e a r a fte r th e o p e ra tiv e d a te of th is title , th e S e c re ta ry sh a ll propose sta n d a rd s fo r p re v e n tin g ex p lo sio n s fro m ex p lo siv e g a se s o th e r th a n m e th a n e a n d fo r te s tin g fo r accu m u latio n s of su c h gases.
DEFINITIONS
S ec. 318. F o r th e p u rp o se of th is title an d title II of th is A ct, th e te rm --
(a) "certifie d " o r "re g iste re d " a s ap p lied to a n y p e rso n m ea n s a p e rso n certified or re g is te re d b y th e S ta te in w h ich th e coal m in e is lo cated to p e rfo rm d u tie s p re scrib ed by su ch title s, ex cep t th a t( in a S ta te w h e re no p ro g ra m of certificatio n o r re g is tra tio n is p ro v id ed o r w h e re th e p ro g ram d o es n o t m ee t a t le a s t m in im u m F e d e ra l sta n d a rd s e stab lish ed by th e S e c retary , su ch certificatio n o r re g is tra tio n sh all.b e b y th e S e c re ta ry ;
(b) "q u alified p e rso n " m ean s, as th e c o n te x t r e q u ir e s ,. (1) a n in d iv id u a l d eem ed q u a lifie d b y th e S e c re ta ry
an d d e sig n ated by th e o p e rato r to m ake te s t an d ex a m in a tio n s req u ired by th is A ct; an d
(2) a n in d iv id u a l d eem ed , in a cc o rd an c e w ith m in i m um re q u ire m e n ts to be estab lish ed by th e S e c re ta ry , q u alified b y tra in in g , e d u c a tio n , a n d e x p e rie n c e , to p erfo rm e le c tric a l w o rk , to m a in ta in e le c tric a l equips m en t, a n d to conduct e x am in atio n s and te s ts of all e lectrical eq u ip m en t; (c) " p e rm is s ib le " as a p p lie d to --
(1) e q u ip m e n t u se d in t h e o p e ra tio n of a co al m in e , m ea n s e q u ip m e n t o th e r th a n p erm issib le e lectric fa ce e q u ip m e n t, to w hich an ap p ro v al p la te , lab el, o r o th e r -- - d e v ic e is a tta c h e d a s a u th o r iz e d b y th e S e c r e ta r y a n d w hich m ee ts sp ecificatio n s w h ich a re p re scrib e d by th e S ecretary fo r th e co n stru ctio n a n d m a in te n a n c e of su ch e q u ip m e n t an d a re d esig n ed to a s s u re th a t su ch e q u ip m e n t w ill n o t c a u se a m in e e x p lo sio n o r a m in e fire,
(2) e x p lo s iv e s, s h o t firin g u n its , o r b la s tin g d e v ic e s u sed in su c h m ine, m e a n s ex p lo siv es, s h o t firin g u n its , o r b la s tin g devices w h ich m e e t sp e c ifica tio n s w h ich a re prescrib ed by th e S e c retary , an d
(3) th e m a n n e r of u se of e q u ip m e n t o r e x p lo siv e s, sh o t firin g u n its, an d b la stin g d ev ices, m e a n s th e m a n n e r of u se prescribed by th e S e c re ta ry ; (d) "rock d u s t" m ean s p u lv e riz e d lim e sto n e , d o lo m ite, gypsum , a n h y d rite , sh ale, adobe, o r o th e r in e rt m a te ria l, p re fe ra b ly lig h t co lo red , 100 p e r c e n tu m of w h ic h w ill p a ss th ro u g h a siev e h a v in g tw e n ty m esh es p e r lin e a r in ch a n d
67
70 p e r c e n tu m o r m o re of w h ich w ill p a ss th r o u g h a siev e h a v in g tw o h u n d re d m esh es p e r lin e a r in ch ; th e p articles of w h ic h w h e n w e tte d a n d d n e d w ill n o t c o h e re to fo rm a c ak e w h ic h w ill n o t b e d isp e rse d in to s e p a ra te p a rtic le s by a lig h t b la s t of a ir; a n d w hich does n o t c o n ta in m o re th a n 5 p e r c e n tu m of co m b u stib le m a tte r o r m o re th a n a to ta l of 4 p e r c e n tu m of fre e an d co m b in ed silic a (SiO j), or, w h e re th e S e c re ta ry finds th a t su c h silica c o n c e n tra tio n s a re n o t a v a ila b le , w hich does n o t co n tain m ore th a n 5 per c e n tu m of fre e a n d co m b in ed silica;
(e) "a n th r a c ite " m ea n s coals w ith a v o la tile ra tio e q u a l to 0.12 o r le s s;
(f) " v o la tile ra tio " m e a n s v o la tile m a tte r c o n te n t d iv id ed b y th e v o la tile m a tte r p lu s th e fixed c a rb o n ;
(g) (1) "w o rk in g fa c e " m e a n s a n y p lace in a co al m in e in w h ich w o rk of e x tra c tin g coal fro m its n a tu ra l dep o sit in th e e a r th is p e rfo rm e d d u rin g th e m in in g cycle,
(2) " w o rk in g p la c e " m e a n s t h e a r e a o f a c o al m in e in b y th e la s t open cro sscu t,
(3) " w o rk in g s e c tio n " m e a n s a ll a re a s of th e co al m in e fro m th e lo ad in g p o in t of th e sectio n to an d in c lu d in g th e w o rk in g fa ce s,
(4) " a c tiv e w o rk in g s" m e a n s a n y p lace in a coal m in e w h e re m in e rs a re n o rm a lly re q u ire d to w o rk o r tr a v e l;
(h) " a b a n d o n e d a re a s " m ean s sectio n s, p an els, an d o th e r a re a s th a t a re n o t v e n tilated an d ex am in ed in th e m a n n e r re q u ire d fo r w o rk in g p laces u n d e r sectio n 303 of th is title ;
(i) " p e rm is s ib le " a s a p p lie d to e le c tric f a c e e q u ip m e n t m e a n s all e le c tric a lly o p erated e q u ip m e n t ta k e n in to o r u sed in b y th e la s t o pen c ro ssc u t of a n e n try o r a room of a n y coal m in e th e electrical p a rts of w h ich , in clu d in g , b u t n o t lim ite d to , asso ciated e lectrical e q u ip m e n t, com po n e n ts , an d accesso ries, are desig n ed , co n stru cted , an d in sta lle d , in a cc o rd an c e w ith th e sp ecificatio n s of th e S e c re t a r y , to a s s u r e t h a t su c h e q u ip m e n t w ill n o t c a u s e a m in e ex p lo sio n o r m in e fire, a n d th e o th e r fe a tu re s of w h ich a re d e sig n ed a n d c o n stru c te d , in acco rd an ce w ith th e sp e c ifi c a tio n s of th e 'S e c re ta ry , to p re v e n t, to th e g re a te s t e x te n t . . . . p o ssib le, o th e r a cc id e n ts in th e u se of su ch e q u ip m e n t; a n d th e re g u la tio n s of th e S e c retary o r th e D irecto r of th e B u re a u of M in es in effect on th e o p e rativ e d a te of th is t i tle re la tin g to th e req u ire m e n ts fo r in v estig a tio n , te s tin g , ap p ro v al, c ertificatio n , and accep tan ce of su ch e q u ip m en t a s p e rm iss ib le s h a ll c o n tin u e in e ffe c t u n til m o d ified o r su p ersed ed by th e S ecretary , except th a t th e S e c re ta ry sh a ll p ro v id e p ro ced u res, in clu d in g , w h ere fe a sib le , te s t in g , a p p ro v a l, c e rtific a tio n , an d a c c e p ta n c e in th e field b g a n a u th o riz e d re p re se n ta tiv e of th e S e c retary , to facili ta te co m p lian ce by a n o p e rato r w ith th e re q u ire m e n ts of se c tio n 305(a) of th is title w ith in th e p erio d s p re scrib e d th e re in ;
(j) "low v o lta g e " m ea n s u p to a n d in c lu d in g 660 v o lts; " m e d iu m v o lta g e " m e a n s v o lta g e s fro m 661 to 1,000 v o lts ; a n d "h ig h v o lta g e " m e a n s m o re th a n 1,000 v o lts ;
0 ) " coal m in e " in clu d es a re a s of a d jo in in g m in es con n ected u n d e rg ro u n d .
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L E H M A N 00587
T IT L E IV -- B L A C K L U N G B E N E F IT S
Part A--General
S e C. 4 0 1 . C o n g r e s s f in d s a n d d e c l a r e s t h a t t h e r e a r e a s i g n i f
ic a n t n u m b e r of coal m in ers liv in g to d a y w ho a re to ta lly d isa
bled d u e to p n eu m o co n io sis a ris in g o u t of e m p lo y m en t in o n e
o r m o r e o f t h e N a t i o n 's u n d e r g r o u n d c o a l m i n e s ; t h a t t h e r e
a re a n u m b e r of su rv iv o rs of coal m in ers w hose d e a th s w ere
d u e to th is d isease; and th a t few S ta te s p ro v id e b en efits fo r
d e a th o r d isab ility d u e to th is d ise ase to coal m in ers o r th e ir
su rv iv in g d e p en d e n ts. It is, th e re fo re , th e p u rp o se of th is title
to p ro v id e b e n e fits, in c o o p e ra tio n w ith th e S ta te s , to coal
m in e rs w h o a re to ta lly d isab led d u e to p n eu m o co n io sis an d to
th e su rv iv in g d ep en d en ts of m in e rs w hose d e a th w as due to
su c h d ise ase; a n a tq e n su re th a t in th e fu tu re a d e q u a te b e n e
fits a re p ro v id ed to coal m in e rs a n d th e ir d e p e n d e n ts in th e
e v e n t of th e ir d e a th o r to ta l d isa b ility d u e to pneum oconiosis.
SEC. 4 0 2 . F o r p u r p o s e s o f t h i s t i t l e --
(a ) T h e t e r m " d e p e n d e n t '' m e a n s a w if e o r c h ild w h o is a
d e p e n d e n t a s th a t te rm is d efin ed fo r p u rp o se s of se c tio n 8110
of title 5, U n ited S ta te s Code-
(b) T h e te rm "p n eu m o co n io sis" m e a n s a c h ro n ic d u st d ise a se
of th e lu n g a ris in g o u t of em p lo y m en t in an u n d erg ro u n d coal
m ine.
(c) T h e te rm " S e c re ta ry " w h e re u se d in p a r t B m e a n s th e
S e c re ta ry of H e a lth , E d u ca tio n , an d W elfare , an d w h e re u sed
in p a rt C m ean s th e S e c retary of L ab o r.
(d) T h e te rm "ip in e r" m e a n s a n y in d iv id u a l w h o is o r w a s
em ployed in an u n d e rg ro u n d coal m in e.
(e) T h e te rm "w id o w " m e a n s th e w ife liv in g w ith o r d e p e n
d e n t fo r su p p o rt on th e d eced en t a t th e tim e of h is d e a th , o r
liv in g a p a r t fo r re aso n a b le cau se o r b e ca u se of h is d e se rtio n ,
w ho h a s n o t rem arried .
(f) - T h e te rm " to ta l d isa b ility " h a s th e m e a n in g g iv en it by
re g u la tio n s of th e S e c re ta ry of H e a lth , E d u c a tio n , a n d W el
fa re , b u t su ch re g u la tio n s sh a ll n o t pro v id e m o re re stric tiv e
c rite ria th a n th o se ap p licab le u n d e r se c tio n 223(d) of th e Social
S e c u r i t y A c t . __________ . .......................... . . . .
...
Part B--Claims for BenefitsHledon or Before December
3 1 ,1 9 7 2
SEC. 4 1 1 . ( a ) T h e S e c r e t a r y s h a l l , i n a c c o r d a n c e w i t h t h e
p ro v isio n s of th is p a rt, a n d th e re g u la tio n s p ro m u lg ated by nim u n d e r th is p a r t, m ak e p a y m e n ts of b e n e fits in re sp e c t of to ta l d isa b ility o f a n y m in er due to pneu m o co n io sis, an d in re sp e c t of th e d e a th of a n y m in e r w h o se d e a th w as due to p n eu m o co n io sis.
(b) T h e S e c re ta ry sh a ll by re g u la tio n p re sc rib e s ta n d a rd s 1fo r d e te rm in in g fo r p u ip o ses of se c tio n 411(a) w h e th e r a m in
e r is to ta lly , d isab led due to p n eu m o co n io sis a n d fo r d e te r m in in g w h e th e r th e d e ath of a m in e r w as due to p n eu m o co n iosis. R e g u la tio n s re q u ire d by th is su b s e c tio n sh a ll b e p ro m u l g a te d a n d p u b lish ed in th e F e d e ra l R e g iste r a t th e e a rlie st p racticab le d a te a fte r th e d a te of e n a c tm e n t of th is title , an d in n o e v e n t la te r th a n th e en d o f th e th ird m o n th fo llo w in g
69
th e m o n th in w h ich th is title is e n a c te d . S u c h re g u la tio n s m ay be m odified o r a d d itio n al re g u la tio n s p ro m u lg a te d fro m tim e to tim e th e re a fte r.
(c) F o r p u rp o s e s o f th is s e c tio n -- (1) if a m in e r w h o is s u ffe rin g o r s u ffe re d fro m p n e u m o
co n io sis w a s em ployed fo r te n y e a rs o r m o re in one o r m ore u n d e rg ro u n d coal m in es th e re sh a ll be a re b u tta b le p re su m p tio n th a t his p n eu m o co n io sis aro se o u t of such em p lo y m en t;
(2) if a d e c e a s e d m in e r w a s e m p lo y e d f o r te n y e a rs o r m o re in one o r m o re u n d e rg ro u n d co al m in e s a n d died fro m a resp irab le disease th e re sh all be a re b u tta b le p re su m p tio n th a t his d e a th w a s d u e to p n e u m o c o n io sis; an d
(3) if a m in e r is s u ffe rin g o r s u ffe re d fro m a c h ro n ic d u s t d is e a s e o f t h e lu n g w h ic h (A) w h e n d ia g n o s e d by c h e s t ro e n tg e n o g ram , y ield s one o r m o re la rg e o p acities (g re a te r th a n one c e n tim e te r in d ia m e te r) a n d w ould be classified in c ateg o ry A, B , o r C in th e In te rn a tio n a l C las sificatio n of R ad io g rap h s of th e P n eu m o co n io ses by th e In te rn a tio n a l L a b o r O rg a n iz a tio n , (B ) w h e n d ia g n o se d by bio p sy or a u to p sy , y ield s m assiv e lesio n s in th e lu n g , or (C) w h e n d ia g n o s is is m a d e .by o th e r m e a n s , w o u ld h e a c o n d itio n w h ich could re a s o n a b ly be e x p e c te d to y ield re s u lts d e sc rib e d in c la u se (A ) o r (B ) if d ia g n o sis h a d b een m a d e in th e m a n n e r p re sc rib e d in c la u se (A ) o r (B ), th e n th e re sh a ll be an irre h u tta b le p re su m p tio n th a t he is to ta lly d isab led d u e to p n eu m o co n io sis o r th a t his d e a th w as d u e to pneum oconiosis, as th e case m ay be. (d) N o th in g in s u b s e c tio n (c) s h a ll b e d e e m e d to a ffe c t th e a p p lic a b ility of su b se c tio n (a) in th e c ase of a claim w h e re th e p re su m p tio n s p rovided fo r th e re in a re in ap p licab le. SEC. 412. (a) S u b je c t to th e p ro v isio n s of s u b s e c tio n (b) of th is sectio n , benefit p ay m en ts sn ail be m ad e by th e S e c retary u n d e r th is p a r t as follow s: (1) I n th e c a s e o f to ta l d is a b ility of a m in e r d u e to p n e u m o c o n io sis, th e d isab led m in e r s h a ll be paid b e n e fits d u rin g th e d isa b ility a t a ra te e q u a l to 50 p e r c en tu m of th e m in im u m m o n th ly p a y m e n t to w h ich a F e d e ra l em p lo y e e in g ra d e G S-2, w ho is to ta lly d isab led , is e n title d a t tn e tim e of p a y m e n t ' u n d e r c h a p te r 81 of title 5, U n ited S ta te s C ode. (2) I n th e c a s e o f d e a th of a m in e r d u e to p n e u m o c o n io sis o r of a m in e r receiv in g b en efits u n d e r th is p a rt, b e n efits sh all be p aid to h is w idow (if an y ) a t th e r a te th e d e c e a se d m in e r w ould re ce iv e such b e n efits if h e w e re to ta lly d isab led . (3) I n th e c a s e o f a n in d iv id u a l e n title d to b e n e f it p a y m e n ts u n d e r c la u s e (1) o r (2) of t h is s u b s e c tio n w h o h a s o n e o r m o re d ep en d e n ts, th e b e n efit p ay m en ts sh all be in cre ased a t th e ra te of 50 p er cen tu m of such b en efit p a y m e n ts, if such in d iv i d u a l h a s one d ep en d en t, 75 p er cen tu m if such in d iv id u a l h as tw o d e p e n d e n ts, a n d 100 p er c en tu m if su c h in d iv id u a l has th re e o r m o re d ep en d en ts. (b) N o tw ith s ta n d in g su b s e c tio n (a), b e n e fit p a y m e n ts u n d e r th is se c tio n to a m in e r o r h is w idow s h a ll be re d u c e d , on a m o n th ly o r o th e r a p p ro p ria te b asis, by an a m o u n t e q u a l to a n y p a y m e n t receiv ed by such m in e r or h is w idow u n d e r th e w o rk m e n 's c o m p e n sa tio n , u n e m p lo y m e n t c o m p e n s a tio n , o r
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d is a b ility in s u ra n c e law s of h is S ta te on a c c o u n t of th e d is a b ility of su ch m in er, a n d th e a m o u n t by w hich su ch p a y m e n t w ould be red u ced on acc o u n t of ex cess e a rn in g s of su ch m in e r u n d e r s e c tio n 203(b) th ro u g h (1) o f th e S o c ial S e c u rity A c t if th e a m o u n t paid w ere a b e n e fit p a y a b le u n d e r se c tio n 202 of su ch A ct.
(c) B e n e fits p a y a b le u n d e r th is p a r t s h a ll b e d e e m e d n o t to be incom e fo r p u rp o ses of th e In te rn a l R e v e n u e C ode of 1954.
Sec.4 1 3 . ( a ) E x c e p t a s o t h e r w i s e p r o v i d e d i n s e c t i o n 4 1 4 o f
th is p a rt, no p ay m en t of b en efits sh all be m ade u n d e r th is p a r t e x c e p t p u r s u a n t to a c la im filed th e r e f o r on o r b e fo re D ecem b er 3 1 ,1 9 7 2 , in su ch m a n n e r, in su ch fo rm , an d c o n ta in in g su ch in fo rm atio n , as th e S e c re ta ry sh all by re g u la tio n prescrib e.
(b) In c a rry in g o u t th e p ro v isio n s of th is p a rt, th e S e c re ta ry sh all to th e m axim u m e x te n t fe a sib le (an d c o n siste n t w ith th e p ro v isio n s of th is p a rt) u tiliz e th e p e rso n n el and p ro c ed u re s he u ses in d e te rm in in g e n title m e n t to d isa b ility in su ra n ce b en efit
ga y m e n t s u n d e r s e c t i o n 2 2 3 o f t h e S o c i a l S e c u r i t y A c t . la im a n ts u n d e r th is p a rt sh a ll be reim b u rsed fo r re aso n a b le m edical e x p en ses in c u rre d b y th em in e sta b lish in g th e ir claim s. F o r p u rp o ses of d e te rm in in g to ta l d isa b ility u n d e r th is p a rt, th e p ro v isio n s o f s u b s e c tio n s (a), (b), (c), (d), arid (g) of se c tio n 221 of su ch A ct sh all be ap p licab le.
(c) N o c la im f o r b e n e f its u n d e r t h is s e c tio n s h a ll b e c o n s id e re d u n le s s th e c la im a n t h a s also filed a claim u n d e r th e a p p lic a b le S t a t e w o r k m e n 's c o m p e n s a ti o n la w p r i o r to o r a t t h e sa m e tim e h is claim w as filed f o r b e n e fits u n d e r th is se c tio n ; e x c e p t th a t th e fo reg o in g p ro v isio n s of th is p a ra g ra p h Shall n o t a p p ly in a n y c a se in w h ich th e filin g of a claim u n d e r su ch la w w ould c le a rly be fu tile b e c a u se th e p erio d w ith in w h ich s u c h a c la im m a y b e filed t h e r e u n d e r h a s e x p ire d o r b e c a u s e p n e u m o c o n io sis is n o t c o m p e n sa b le u n d e r s u e n law , o r in a n y o th e r s itu a tio n in w h ich , in th e o p in io n of th e S e c re ta ry , th e filin g of a claim w ould c le a rly be fu tile .
SEC. 414. (a) N o claim f o r b e n e fits u n d e r th is p a r t on a c c o u n t of to ta l d isa b ility of a m in e r sh a ll b e co n sid ere d u n le s s it is filed o n o r b e fo re D e c e m b e r 31, 1972, o r, in th e c a s e o f a c la im a n t w ho is a w idow , w ith in six m o n th s a f te r th e d e a th of h e r h u s b a n d o r by D ecem b er 31, 1972, w h ic h e v e r is th e la te r.
(b) N o b e n e fits sh a ll be' p a id u n d e r th is p a r t a f te r D e c e m b e r 31, 1972, if th e cla im th e r e f o r w a s filed a f te r D e c e m b e r 31, 1971.
(c) N o b e n e fits u n d e r th is p a r t s h a ll b e p a y a b le f o r a n y p e rio d p r io r to th e d a te a c la im t h e r e f o r .is filed.
(d) N o b e n e fits s h a ll be p a id u n d e r th is p a r t to th e r e s id e n ts of a n y S ta te w hich, a fte r th e d a te o f e n a c tm e n t of th is A ct, re d u c e s th e b e n efits p a y a b le to p e rso n s elig ib le to re ce iv e b e n e fits u n d e r th is p a rt, u n d e r its S ta te law s w hich a re a p p li c a b le t o i t s g e n e r a l w o r k f o r c e w i t h r e g a r d to w o r k m e n 's c o m p e n sa tio n , u n em p lo y m en t c o m p en satio n , or d isa b ility in s u r ance.
(e) N o b e n e fits s h a ll be p a y a b le to a w idow u n d e r th is p a rt o n a c c o u n t o f th e d e a th o f a m in e r u n le s s (1) b e n e f its u n d e r th is p a r t w e re b e in g paid to su c h m in e r w ith re s p e c t to d isa -
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b ility d u e to p n e u m o c o n io s is p r io r to h is d e a th , o r (2) th e d e a th of su c h m in e r o c c u rre d p rio r to J a n u a r y 1, 1973.
Part C-^Claims for B enefits After December 3 1 , 1 9 7 2
Sec. 4 2 1 . ( a ) O n a n d a f t e r J a n u a r y 1 , 1 9 7 3 , a n y c l a i m f o r
b e n efits fo r d e a th o r to ta l d isa b ility d ue to pneum oconiosis s h a l l b e f i le d p u r s u a n t t o t h e a p p l i c a b l e S t a t e w o r k m e n 's c o m p e n sa tio n law , e x c e p t th a t d u rin g a n y period w h e n m in e rs o r tn e ir su rv iv in g w idow s a re n o t co v ered b y a S ta te w o rk m e n 's c o m p e n s a t i o n l a w w h i c h p r o v i d e s a d e q u a t e c o v e r a g e f o r p n eu m o co n io sis th e y sn a il b e e n title d to claim b en efits u n d e r th is p a rt.
(b ) (1) F o r p u r p o s e s o f t h i s s e c tio n , a S t a t e w o r k m e n 's co m p en satio n law sh all n o t be d eem ed to p rovide a d e q u a te c o v e ra g e f o r p n e u m o c o n io sis d u r in g a n y p e rio d u n le s s it is in clu d ed in th e lis t of S ta te law s fo u n d by th e S e c re ta ry to p ro v id e su ch a d e q u a te c o v era g e d u rin g su ch p erio d . T h e Sec- ' r e ta r y s h a ll, no la te r th a n O c to b e r 1, 1972, p u b lish in th e F e d e r a l R e g i s t e r a l i s t o f S t a t e w o r k m e n 's c o m p e n s a t i o n l a w s w h ich provide a d e q u a te co v erag e fo r p n eu m o co n io sis a n d sh a ll re v ise a n d ' rep u b lish in th e F e d e ra l R e g iste r su ch list fro m tim e to tim e , a s m a y b e a p p r o p ria te to re fle c t c h a n g e s in su ch S ta te law s due to leg isla tio n o r ju d ic ia l or a d m in istra tiv e in te rp reta tio n .
(2 ) T h e S e c r e t a r y s h a l l i n c l u d e a S t a t e w o r k m e n 's c o m p e n sa tio n law on su ch lis t d u rin g a n y p e rio d only if he finds th a t d u rin g su c h period u n d e r s u c h law --
(A ) b en efits m u st b e p aid fo r to ta l d isab ility o r d e a th of a m in e r d u e to p n eum oconiosis;
(B ) th e a m o u n t of su c h c ash b e n e fits is s u b s ta n tia lly e q u iv a le n t to o r g re a te r th a n th e a m o u n t of b en efits pre scrib ed by sectio n 412(a) of th is title ;
(C) th e s ta n d a r d s f o r d e te r m in in g d e a th o r to ta l d is a b il ity d u e to p n eu m o co n io sis a re s u b s ta n tia lly e q u iv a le n t to th o se estab lish e d by sectio n 411, a n d by th e re g u la tio n s of th e S e c re ta ry of H e a lth , E d u c a tio n , a n d W elfare pro m u l g a te d th e re u n d e r;
(D ) a n y claim f o r b e n e fits o n a c c o u n t of to ta l d is a b ility ' o r d e a th of a m in e r d u e to p n e u m o c o n io sis is d e e m e d to be tim e ly filed if su c h c laim is filed w ith in th r e e y e a rs o f th e d isco v ery of to ta l d isa b ility d u e to pneum oconiosis, o r th e d a te of such d eath , as th e case m a y b e ;
(E ) th e r e a re in e ffe c t p ro v isio n s w ith re s p e c t to p rio r an d su ccesso r o p e rato rs w hich a re su b sta n tia lly eq u iv a le n t to t h e p ro v isio n s c o n ta in e d in se c tio n 422(i) o f th is . p a rt; and
(F ) th e r e a re ap p licab le su ch o th e r prov isio n s, re g u la : tio n s o r in te rp re ta tio n s, w hich a re c o n siste n t w ith th
r e v i s i o n s c o n t a i n e d i n P u b l i c L a w 8 0 3 , 6 9 t h C o n g r e s s (4 4 t a t . 1424, a p p ro v e d M a rc h 4, 1927), as a m e n d e d , w h ich a re a p p licab le u n d e r se c tio n 422(a), b u t a re n o t in co n sis te n t w ith a n y of th e c rite ria s e t fo rth in su b p a ra g ra p h s (A ) th r o u g h (E ) of th is p a r a g r a p h , as th e S e c re ta ry , in acc o rd an c e w ith re g u la tio n s p ro m u lg a te d 'by him , d e te r-
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m in es to b e n e c e ssa ry o r a p p ro p ria te to a s s u re a d e q u a te co m p en satio n fo r to ta l d isa b ility o r d e a th d u e to p n e u m o c o n io s is . T h e a c tio n of th e S e c re ta ry in in c lu d in g o r fa ilin g to in c lu d e a n y S t a t e w o r k m e n 's c o m p e n s a t i o n l a w o n s u c h l i s t s h a l l b e su b je c t to ju d ic ia l rev iew ex clu siv ely in th e U n ite d S ta te s c o u rt of a p p e a ls fo r th e c irc u it in w hich th e S ta te is lo c a te d o r th e U n ite d S ta te s C o u rt of A p p eals f o r th e D istric t of C olum b ia . S ec . 422. (a) D u rin g a n y p erio d a f te r D e ce m b er 31, 1972, in w h i c h a S t a t e w o r k m e n 's c o m p e n s a t i o n l a w is n o t i n c l u d e d o n th e lis t p u b lish ed by th e S e c re ta ry u n d e r sectio n 421(b) of th is p a r t, th e p ro v is io n s of P u b lic L a w 80 3 , 6 9 th C o n g re s s (44 S ta t. 1424, a p p ro v e d M a rch 4, 1927), a s a m e n d e d (o th e r th a n t h e p ro v isio n s c o n ta in e d in se c tio n s 1, 2, 3, 4, 7, 8, 9, 10, 12, 13, 29, 30, 31, 32, 33, 37, 38, 41, 43, 44, 45, 46, 47, 48, 49, 50, an d 51 th ere o f) sh a ll (except as o th erw ise p ro v id ed in th is su b sec tio n and except as th e S e c retary sh all by re g u la tio n o th erw ise provide), oe ap p licab le to each o p e ra to r of a n u n d e rg ro u n d coal m in e in su ch S ta te w ith re sp e c t to d e a th or to ta l d isa b ili ty d u e to p n eu m o co n io sis a risin g o u t of em p lo y m en t in su ch m in e. In a d m in is te rin g th is p a r t, th e S e c re ta ry is a u th o r iz e d to p re sc rib e in th e F e d e ra l R e g is te r su c h a d d itio n a l p ro v i sions, n o t in c o n s is te n t w ith th o se specifically ex clu d ed by th is su b sec tio n , a s he d eem s n e c e ssa ry to p ro v id e fo r th e p a y m e n t of b en efits b y such o p e ra to r to p erso n s e n title d th e re to as provided in th is p a r t an d th e r e a f te r th o se p ro v isio n s sh a ll be ap p licab le to su ch o p e ra to r. (o) D u rin g a n y su c h p erio d e a c h su c h o p e ra to r s h a ll be lia ble fo r a n d sh a ll se c u re th e p a y m e n t of b e n efits, a s p ro v id ed in th is se c tio n a n d section_423 o f th is p a rt. (c) B e n e f its s h a ll b e p a id d u r in g s u c h p e rio d b y e a c h s u c h o p e ra to r u n d e r th is sectio n to th e c ateg o rie s of p e rso n s e n ti tled to b en efits u n d e r sectio n 412(a) of th is title in a cc o rd an c e w ith th e re g u la tio n s of th e S e c re ta ry a n d th e S e c re ta ry of H e alth , E d u c a tio n , a n d W elfare ap p licab le u n d e r th is sectio n :
Provided, T h a t, e x c e p t a s p ro v id e d in s u b s e c tio n (i) of th is s e c
tio n , n o b en efit s h a h be p ay ab le by a n y o p e ra to r on a cc o u n t of d e a th o r to ta l d isa b ility d u e to p n eu m o co n io sis w h ich did n o t a ris e , a t le a s t in p a rt, o u t of e m p lo y m e n t in a m in e d u rin g th e perio d w h e n it w a s o p e ra te d b y su ch o p e ra to r.
(d) B e n e fits p a y a b le u n d e r th is s e c tio n s h a ll b e p a id o n a m o n th ly b asis a n d , ex cep t as o th erw ise provided in th is se c tio n , su ch p a y m e n ts sh a ll be e q u a l to th e a m o u n ts sp ecified in sectio n 412(a) of th is title .
(e) N o p a y m e n t of b e n e fits s h a ll b e r e q u ir e d u n d e r th is s e c tio n :
(1) excerpt p u r s u a n t to a c la im filed t h e r e f o r in s u c h m a n n e r in such form an d co n ta in in g such in fo rm a tio n , as th e S e c re ta ry sh all by re g u la tio n prescribe;
(2) f o r a n y p e rio d p rio r to J a n u a r y 1 ,1 9 7 3 ; or (3) f o r a n y p e rio d a f te r s e v e n y e a r s a f te r t h e d a te of e n a c tm e n t of th is A ct.
(f) A n y c la im f o r b e n e fits u n d e r th is s e c tio n s h a ll be filed w ith in th r e e y e a rs of th e d isco v ery of to ta l d isa b ility d u e to pneum oconiosis or, in th e case of d e a th d ue to p n eu m o co n io s-
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is, th e d a te o f s u c h d e a th .
(g) T h e a m o u n t of b e n efits p a y ab le u n d e r th is se c tio n sh all be red u ced , on a m o n th ly o r o th e r a p p ro p ria te b asis, by th e a n to u n to f a n y c o m p en satio n receiv ed u n d e r o r p u rs u a n t to a n y F e d e r a l o r S t a t e " w o r k m e n 's c o m p e n s a t i o n l a w b e c a u s e o f d e a th o r d isa b ility d u e to pneum oconiosis.
(h) T he re g u la tio n s of th e S e c re ta ry of H ealth , E d u catio n , an d W elfare p ro m u lg a te d u n d e r sectio n 411 of th is title sh all also be a p p lic a b le to c la im s u n d e r th is se c tio n . T h e S e c re ta ry of L ab o r sh a ll by re g u la tio n e sta b lish sta n d a rd s; w h ich m ay in clu d e a p p ro p ria te p re su m p tio n s, fo r d e te rm in in g w h e th e r p n eu m o co n io sis a ro se o u t of em p lo y m en t in a p a rtic u la r u n d e rg ro u n d coal m in e o r m in e s. T h e S e c re ta ry m ay also, by re g u la tio n , e stab lish sta n d a rd s fo r a p p o rtio n in g lia b ility fo r b en efits u n d e r th is su b sec tio n am o n g m ore th a n one o p e ra to r, w h e re su c h a p p o rtio n m e n t is a p p ro p ria te .
(i) (1) D u r in g a n y p e rio d in w h ic h th is s e c tio n is a p p lic a b le w ith re sp e c t to a coal m in e a n o p e ra to r of su ch m in e w h o , af te r th e d a te of e n a c tm e n t of th is title , acq u ired su ch m in e o r s u b s ta n tia lly all th e a s s e ts th e re o f fro m a p e rso n (h e re in a fte r re fe rre d to in th is p a ra g ra p h as a "p rio r o p erato r") w ho w as an o p e ra to r of su c h m in e on o r a f te r th e o p e ra tiv e d a te of th is title sh a ll be liab le fo r a n d sh all, in acco rd an ce w ith sectio n 423 of th is p a rt, se c u re th e p a y m e n t o f all b e n efits w h ich w ould h a v e b e en p a y a b le by th e p rio r o p e ra to r u n d e r th is sec tio n w ith re sp e c t to m in e rs p rev io u sly em ployed in su ch m in e if th e a cq u isitio n h ad n o t o ccu rred an d th e p rio r o p e ra to r h ad c o n tin u e d to o p e ra te su c h m in e.
(2) N o th in g in th is s u b s e c tio n s h a ll re lie v e a n y p rio r o p e ra to r of a n y lia b ility u n d e r th is sectio n .
S e c . 4 2 3 . ( a ) D u r i n g a n y p e r i o d i n w h i c h a S t a t e w o r k m e n 's co m p en satio n law is n o t in clu d ed oh th e lis t p u b lish ed by th e S e c re ta ry u n d e r se c tio n 421(b) e ac h o p e ra to r of a n u n d e rg ro u n d coal m in e in su ch S ta te sh a ll se c u re th e p a y m e n t of b e n e fits f o r w h ic h b e is lia b le u n d e r se c tio n 422 by (1) q u a lify in g as a s e lf - in s u r e r in a c c o rd a n c e w ith re g u la tio n s p re sc rib e d b y th e S e c re ta ry , o r (2) in s u rin g a n d k e e p in g in su re d th e p a y m e n t of su c h b en efits w ith a n y stock c o m p an y or m u tu a l com pany or aaso ciatio n , or w ith a n y o th e r perso n or fu n d , in c lu d in g a n y S ta te fu n d , w hile su ch co m p an y , a sso c ia tio n , p e rso n o r fu n d is a u th o riz e d u n d e r th e law s of a n y S ta te t o i n s u r e w o r k m e n 's c o m p e n s a t i o n .
(b) In o rd e r to m e e t th e re q u ire m e n ts o f c la u se (2) of su b s e c tio n (a) of th is se c tio n , e v e ry policy o r c o n tra c t of in s u r ance m u st c o n ta in --
(1) a p ro v isio n to p a y b e n e fits re q u ire d u n d e r se c tio n 422, n o tw ith s ta n d in g th e pro v isio n s of th e S ta te w ork m e n 's c o m p e n s a t i o n l a w w h i c h m a y p r o v i d e f o r l e s s e r p ay m en ts;
(2) a p ro v isio n t h a t in so lv e n c y o r b a n k ru p tc y of th e op e ra to r o r d isc h arg e th e re in (or b o th ) sh all not reliev e th e c a rrie r fro m lia b ility fo r su ch p ay m en ts; and
(3) s u c h o th e r p ro v is io n s a s th e S e c re ta ry , b y r e g u la tio n , m ay re q u ire . (c) N o p o lic y o r c o n tr a c t of in s u r a n c e is s u e d b y a c a r r ie r to co m p ly w ith th e re q u ire m e n ts o f c la u se (2) of su b s e c tio n (a) of
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th is su b s e c tio n sh all be can celed p rio r to th e d a te sp ecified in su c h p o licy o r c o n tra c t fo r its e x p ira tio n u n til a t le a s t th ir ty d ay s n a v e e la p se d a fte r n o tice of c a n c e lla tio n h a s b een se n t b y re g is te re d o r certified m ail to th e S e c re ta ry an d to th e op e ra to r a t h is la s t know n p lace of b u sin e ss.
S e c . 424. I f a to ta lly d isa b le d m in e r o r a w id o w is e n title d to b e n e fits u n d e r se c tio n 422 a n d (1) a n o p e ra to r lia b le f o r su c h b e n e fits h a s n o t o b tain e d a policy o r c o n tra c t of in s u ra n c e , o r q u alified as a se lf-in su rer, a s re q u ire d b y sectio n 423, o r su ch
o p e r a t o r h a s n o t p a i d s u c h b e n e f i t s w i t h i n a. r e a s o n a b l e t i m e ,
o r (2) th e r e is no o p e ra to r w h o w a s re q u ire d to se c u re th e p a y m e n t of su c h b en efits, th e S e c re ta ry sh a ll p ay su c h m in e r o r su c h w id o w th e b en efits to w h ic h h e o r sh e is so e n title d . In a e a s e r e fe r r e d to in c la u se (1), th e o p e ra to r sh a ll b e lia b le to th e U n ite d S ta te s in a civil a c tio n in a n a m o u n t e q u a l to th e a m o u n t p a id to su c h m in e r o r h is w idow u n d e r th is title .
S ec . 425. W ith th e co n sen t an d c o o p era tio n of S ta te ag en cies c h a r g e d w i t h a d m i n i s t r a t i o n o f S t a t e w o r k m e n 's c o m p e n s a tio n law s, th e S e c re ta ry m ay , fo r th e p u rp o se of c a rry in g o u t h is fu n c tio n s a n d d u ties u n d e r se c tio n 422, u tiliz e th e se rv ice s of S ta te a n d lo cal ag en cies a n d th e ir e m p lo y e es a n d , n o tw ith s ta n d in g a n y o th e r p ro v isio n of law , m a y a d v a n c e fu n d s to or re im b u rs e s u c h S ta te an d local a g e n c ie s a n d th e ir em p lo y e es fo r serv ices re n d ere d fo r su ch p u rp o ses.
SEC. 426. (a) T h e S e c re ta ry of L a b o r a n d th e S e c re ta ry of H e a lth , E d u ca tio n , a n d W elfare a re a u th o riz e d to issu e su ch re g u la tio n s as each deem s a p p ro p ria te to c a rry o u t th e p ro v i sions of th is title . S u ch re g u la tio n s sh a ll be issu ed in c o n fo rm ity w ith sectio n 553 of title 5 of th e U n ite d S ta te s C ode, n o t w ith s ta n d in g su b se c tio n (a) th e re of.
(b) W ith in 120 d ay s fo llo w in g th e c o n v e n in g of e a c h sessio n of C o n g ress th e S e c retary of H e alth , E d u c a tio n , an d W elfare sh all su b m it to th e C ongress an a n n u a l re p o rt upon th e su b je c t m a tte r of p a r t B of th is title , a n d , a f te r J a n u a ry 1, 1973, th e S e c re ta ry of L a b o r sh a ll also s u b m it su c h a re p o rt up o n th e su b je ct m a tte r of p a rt C of th is title .
(c) N o th in g in th is title s h a ll re lie v e a n y o p e ra to r of th e d u t y t o c o m p l y w i t h a n y " S t a t e w o r k m e n 's c o m p e n s a t i o n l a w , ex cep t in so fa r a s su ch S ta te law is in co n flict w ith th e p ro v i-. sio n s of th is title an d th e S e c re ta ry by re g u la tio n , so p re s c r i b e s . T h e p r o v i s i o n s o f a n y S t a t e w o r k m e n 's c o m p e n s a t i o n law w h ich p ro v id e g re a te r b e n efits th a n th e b e n efits p a y ab le u n d e r th is title sh a ll n o t th e re b y b e c o n s tru e d o r h e ld to b e in co n flict w ith th e p ro v isio n s of th is title .
T IT L E V A D M IN IS T R A T IO N
RESEARCH
. Sec. 5 0 1 . ( a ) T h e S e c r e t a r y o f t h e I n t e r i o r a n d t h e S e c r e t a r y
of H e a lth , E d u catio n , an d W elfare, as a p p ro p ria te , sh all con d u c t such stu d ies, research , ex p erim en ts, an d d em o n stra tio n s as m ay be ap p ro p ria te --
(1) to im p ro v e w o rk in g c o n d itio n s a n d p ra c tic e s in coal o r o th e r m in es, and to p re v en t a c c id e n ts a n d o ccu p atio n al d iseases o rig in a tin g in th e coal o r o th e r m in in g in d u stry ;
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(2) to develop new or improved methods of recovering persons in coal or other mines after an accident;
(3) to develop new or improved means and methods of communication from the surface to the underground area of a coal or Other mine;
(4) to develop new or improved means and methods of reducing concentrations of respirable dust in the mine atmosphere of active workings of the coal or other mine;
(5) to develop epidemiological information to (A) identify and define positive factors involved in occupational diseas es of miners, (B) provide information on the incidence and prevalence of pneumoconiosis and other respiratory ail ments of miners, and (C) improve mandatory health stand ards;
(6) to develop techniques for the prevention and control of occupational diseases of miners, including tests for hypersusceptibility and early detection;
(7) to evaluate the effect on bodily impairment and occu pational disability of miners afflicted with an occupational disease;
(8) to prepare and publish from time to time, reports on all significant aspects of occupational diseases of miners as well as on the medical aspects of injuries, other than diseases, which are revealed by the research carried on pursuant to this subsection:
(9) to study the relationship between coal or other mine environments and occupational diseases of miners;
(10) to develop new and improved underground equip ment and other sources of power for such equipment which will provide greater safety;
(11) to determine, upon the written request by any oper ator or authorized representative of miners, specifying with reasonable particularity the grounds upon which such request is made, whether any substance normally found in a coal or other mine has potentially toxic effects in the concentrations normally found in the coal or other mine or whether any physical agents or equipment found or used in a coal or other mine has potentially hazardous effects, and shall submit such determinations to both the operators and miners as soon as possible: and
(12) for such other purposes as thejr deem necessary to carry out the purposes of this Act. (b) Activities under this section in the field of coal or other mine health shall be carried out by the Secretanr of Health, Education, and Welfare through the National institute for Occupational Safety and Health established under the Occu pational Safety and Health Act of 1970, and activities under this section in the field of coal or other mine safety shall be carried out by the Secretary of the Interior in coordination with the Secretary. (c) In carding out the provisions for research, demonstra tions, experiments, studies, training, and education under this section and sections 301(b) and 502(a) of this Act, the Secre tary of the Interior and the Secretary of Health, Education, and Welfare in coordination with the Secretary may enter into contracts with, and make grants to, public and private
76
agencies and organizations and individuals. No research, demonstrations, or experiments shall be carried out, contract ed for, sponsored, cosponsored, or authorized under authority of this Act, unless all information, uses, products, processes, patents, and other developments resulting from such re search, demonstrations, or experiments will (with such excep tion and limitation, if any, as the Secretary of the Interior or the Secretary of Health, Education, and Welfare in coordina tion with the Secretary may find to be necessary in the public interest) be available to the general public.
(d) The Secretary of Health, Education, and Welfare shall also conduct studies and research into matters jnvolving the protection of life and the prevention of diseases in connection with persons, who although not miners, work with, or around the products of, coal or other mines in areas outside of such mines and under conditions which may adversely affect the health and well-being of such persons.
(e) There is authorized to be appropriated to the Secretary of the Interior such sums as may be necessary to carry out his responsibilities under this section and section 301(b) of this Act at an annual rate of not to exceed $20,000,000 for the fiscal year ending June 30, 1970, $25,000,000 for the fiscal year ending June 30, 1971, and $60,000,000 for the fiscal year end ing June 30,1972, and for each succeeding fiscal year thereaft er. There is authorized to be appropriated annually to the Secretary of Health, Education, and Welfare such sums as may be necessary to carry out his responsibilities under this Act. Such sums snaM remain available until expended.
(f) The Secretary is authorized to grant on a mine-by-mine basis an exception to any mandatory health or safety stand ard under this Act for the purpose of permitting, under such terms and conditions as he may prescribe, accredited educa tional ' institutions the opportunity for experimenting with new and improved techniques and equipment to improve the health and safety of minera. No such exception shall be grant ed unless the Secretary finds that the granting of the excep tion will not adversely affect the'health and safety of miners and publishes his findings. . (g) The Secretary of Health, Education, and Welfare is. au thorized to make grants to any public or private agency insti tution, or organization, and operators or individuals for re search and experiments to develop effective respiratory equip ment.
TRAINING AND EDUCATION
Sec. 502. (a) The Secretary shall expand programs for the education and training of operators and agents thereof, and miners in--
(1) the recognition, avoidance, and prevention of acci dents or unsafe or unhealthful working conditions in coal or other mines; and
(2) in the use of flame safety lamps, permissible meth ane detectors, and other means approved by the Secre tary for detecting methane and other explosive gases ac curately.
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(b) The Secretary shall, to the greatest extent possible, provide technical assistance to operators in meeting the requirements of this Act and in further improving the health and safety conditions and practices in coal or other mines. (c) (1) The National Mine Health and Safety Academy shall be maintained as an agency of the Department of the Inte rior. The Academy shall be responsible for the training of mine safety and health inspectors under section 505 of this Act, and in training of technical support personnel of the Mine Safety and Health Administration established under section 302'of the Federal Mine Safety and Health Amendments Act of 1977; and for any other training programs for mine inspectors, min ing personnel, or other persons as the Secretaries of Labor and Interior shall designate. In performing this function, the Academy shall have the authority to enter into cooperative educational and training agreements with_ educational institu tions, State governments, labor organizations, and mine oper ators and related industries. Such training shall be conducted by the Academy in accordance with curriculum needs and as signment of instructional personnel established by the user. (2) In performing its function pursuant`to this section, the National Mine Health and Safety Academy shall use the facili ties and personnel of the Department of the Interior, and such other personnel as shall be mutually agreed upon by the Secretaries of Labor and Interior. The Secretary of the Inte rior may appoint or assign to the Academy sucn officers and employees as he^deems necessary for the performance of the duties and functions of the Academy. (3) The Secretary of the Interior shall conduct his safety research responsibilities under section 501 of this Act in coor dination with the Secretary of Labor, and the Secretaries of Labor and the Interior are authorized to enter into contrac tual or other agreements for the performance of such safety related research.
ASSISTANCE TO STATES
SEC. 503. (a) The Secretary, in coordination with the Secre tary of Health, Education, and Welfare and the Secretary^ the Interior, is authorized to make grants in accordance with an application approved under this section to any State in which coal or other mining takes place--
(1) to assist such State in developing and enforcing ef fective coal or other mine health and safety laws and reg ulations consistent with the provisions of section 506 of this Act;
(2) to improve State workmen's compensation and occu pational disease laws and programs related to coal or oth er mine employment; and
(3) to promote Federal-State coordination and coopera tion in improving the health and safety conditions in the coal or other mines. (b) The Secretary shall approve any application or any mod ification thereof, submitted under this section by a State, through its official coal or other mine inspection or safety
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LEHMAN 00592
agency, which-- Cl) sets forth the programs, policies, and methods to be
followed in carrying out the application in accordance with the purposes of subsection (a) of this section;
(2) provides research and planning studies to carry out plans designed to improve State workmen's compensation and occupational disease laws and programs, as they re late to compensation to miners for occupationally caused diseases and injuries arising out of employment in any coal or other mine;
(3) designates such State coal or other mine inspection or safety agency as the sole agency responsible for adminis tering grants under this section throughout the State, and contains satisfactory evidence that such agency will have the authority to carry out the purposes of this section;
(4) gives assurances that such agency has or will employ an adequate and competent staff of trained inspectors qualified under the laws of such State to make coal or other mine inspections within such State;
(5) provides for the extension and improvement of the State program for the improvement of coal or other mine health and safety in the State, and provides that no ad vance notice of an inspection will be provided anyone;
(6) provides such fiscal control andfund accounting proce dures as may be appropriate to assure proper disburse ment and accounting of grants made to the States under this section;
(7) provides that the designated agency will make such reports to the Secretary in such form ana containing such information as the Secretary may from time to time re quire;
(8) contains assurances that grants provided under this section will supplement, not supplant, existing State coal or other mine health and safety programs; and
(9) meets additional conditions which the Secretary may prescribe in furtherance of, and consistent with, the pur poses of this section. _(c) The Secretary shall not finally disapprove any State ap plication or modification thereof without first affording the State agency reasonable notice and opportunity for a public hearing. (d) Any State aggrieved by a decision of the Secretary un der subsection (b) or (c) of this section may file within thirty days from the date of such decision with the United States Court of Appeals for the District of Columbia a petition pray ing that such action be modified or set aside in whole or in part. The court shall hear such appeal on the record made before the Secretary. The decision of the Secretary incorpo rating his findings of fact therein, if supported by substantial evidence on the record considered as a whole, shall be conclu sive. The court may affirm, vacate, or remand the proceedings to the Secretary for such further action as it directs. The fil ing of a petition under this subsection shall not stay the appli cation of the decision of the Secretary, unless the court so orders. The provisions of section 106 (a), (b), and (c) of this Act shall not be applicable to this section.
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(e) Any State application or modification thereof submitted to the Secretary under this section may include a program to train State inspectors.
(f) The Secretary shall cooperate with such State in carry ing out the application or modification thereof and shall, as appropriate, develop and, where appropriate, construct facili ties for, and finance a program of, training of Federal and State inspectors jointly. The Secretary shall also cooperate with such State in establishing a system by which State and Federal inspection reports of coal or other mines located in the State are exchanged for the purpose of improving health and safety conditions in such mines.
(g) The amount granted to any coal or other mining State for a fiscal year under this section shall not exceed 80 per cen tum of the amount expended by such State in such year for carrying out such application.
(h) There is authorized to be appropriated $3,000,000 for fiscal year 1970, and $10,000,000 annually in each succeeding fiscal year to carry out the provisions of this section, which shall remain available until expended. The Secretary shall' provide for an equitable distribution of sums appropriated for grants under this section to the States where there is an ap proved application, except that no less than one-half of such sum shall be allocated to coal-producing States
ECONOMIC ASSISTANCE
S ec. 504. (a) Section 7(b) of the Small Business Act, as amended, is amended--
(1) by striking out the period at the end of paragraph (4) and inserting in lieu thereof and"; and
(2) by adding after paragraph (4) a new paragraph as fol lows: "(5) to make such loans (either directly or in coopera tion with banks or other lending institutions through agreements to participate on an immediate or deferred basis) as the Administration may determine to be neces sary or appropriate to assist any small business concern operating a coal mine in affecting additions to or altera tions in the equipment, facilities, or methods of operation of such mine to requirements imposed by the Federal Coal Mine Health and Safety Act of 1969, if the Administration determines that such concern is likely to suffer substan tial economic injury without assistance under this para graph." (b) The third sentence of section 7 (b) of such Act is amended by inserting "or (5)" after "paragraph (3)". (c) Section 4 (c) (1) of the Small Business Act, as amended, is amended by inserting "7 (b) (5)," after "7 (b) (4),". (d) Loans may also be made or guaranteed for the purposes set forth in section 7 (b) (5) of the Small Business Act, as amended pursuant to the provisions of section 202 of the Pub lic Works and Economic Development Act of 1965, as amend ed.
INSPECTORS: QUALIFICATIONS: TRAINING
Sec. 505. The Secretary may, subject to the civil service
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appoint such employees as he deems requisite for the administration of this Act and prescribe their duties. Persons appointed as authorized representatives of the Secretary shall be qualified by practical experience in mining or by experience as a practical mining engineer or by education: Provided, however, That, to the maximum extent feasible, in the selec tion of persons for appointment as mine inspectors, no person shall be so selected unless he has the basic qualification of at least five years practical mining experience and in assigning mine inspectors to the inspection and investigation of individual mines, due consideration shall be given to the extent possible to their previous experience in the paiticular type of mining operation where such inspections are to be made. Per sons appointed to assist such representatives in the takjng of samples of respirable dust for the purpose of enforcing title II of this Act shall be qualified by training, experience, or educa tion. The provisions of section 201 of the Revenue and Ex penditure Control Act of 1968 (82 Stat. 251, 270) shall not ap ply with respect to the appointment of such authorized repre sentatives of the Secretary or to persons appointed to assist such representatives and to carry out the provisions of this Act, and, in applying the provisions of such section to other agencies under the Secretary and- to other agencies of the Government, such appointed persons shall not be taken into account. Such persons shall be adequately trained by the Sec retary. The Secretary shall develop programs with education al institutions and operators designed to enable persons to qualify for positions m the administration of this Act. In se lecting persons and training and retraining persons to carry out the provisions of this Act, the Secretary shall work with appropriate educational institutions, operators, and represen tatives of miners in developing and maintaining adequate pro grams for the training and continuing education of persons, particularly inspectors, and where appropriate, the Secretary shall cooperate with such institutions m carrying out the provisions of this section by providing financial and technical assistance to such institutions.
. E F F E C T ON STATE LAWS
S ec. 506. (a) No^State law in effect on the date of enactment of this Act or which may become effective thereafter shall be superseded by any provision of this Act or order issued or any mandatory health or safety standard, except insofar as such State law is in conflict with this Act or with any order issued or any mandatory health or safety standard.
(b) The provisions of any State law or regulation in effect upon the operative date of this Act, or which may become effective thereafter, which provide for more stringent health and safety standards applicable to coal or other mines than do the provisions of this Act or any order issued or any mandato ry health or safety standard shall not thereby be construed or held to be in conflict with this Act. The provisions of any State law or regulation in effect on thedate of enactment of this Act, or which may become effective thereafter, which provide for health and safety standards applicable to coal or
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other mines for which no provision is contained in this Act or in any order issued or any mandatory health or safety stand ard, shall not be held to be in conflict with this Act.
ADMINISTRATIVE PROCEDURES
Sec. 507. Except as otherwise provided in this Act, the provi sions of sections 551-559 and sections 701-706 of title 5 of the United States Code shall not apply to the making of. any or der, notice, or decision made pursuant to this Act, or to any proceeding for the review thereof.
REGULATIONS
Sec. 508. The Secretary, the Secretaiy of Health, Education, and Welfare, and the Panel are authorized to issue such regu lations as each deems appropriate to carry out any provision of this Act.
OPERATIVE DATE AND REPEAL
Sec. 509, Except to the extent an earlier date is specifically provided in this Act, the provisions of titles I and III of this Act shall become operative ninety days after the date of en actment of this Act, and the provisions of title II of this Act shall become operative six months after the date of enact ment of this Act. The provisions of the Federal Coal Mine Safety Act, as amended, are repealed on the operative date of titles I and III of this Act, except that such provisions shall continue to apply to any order, notice, decision, or finding is sued under that Act prior to such operative date and to any proceedings related to such order, notice, decision or findings. All other provisions of this Act shall be effective on the date of enactment of this Act.
SEPARABILITY
Sec. 510. If any provision of this Act, or the application of such provision to any person or circumstance shall be held - invalid, the remainder of this Act, or the application of such. provision to persons or circumstances other than those as to which it is held invalid, shall not be affected thereby.
REPORTS
Sec, 511, (a) Within one hundred and twenty days following the convening of each session of Congress the Secretary shall submit through the President to the Congress and to the Office of Science and Technology an annual report upon the subject matter of this Act, the progress concerning the achievement of its purposes, the needs and requirements in the field of coal or other mine health and safety, the amount and status of each loan made pursuant to this Act, a descrip tion and the anticipated cost of each project and program he has undertaken under sections 301 (b) and 501, and any other relevant information, including any recommendations he deems appropriate.
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LEHMAN 00594
(b) Within one hundred and twenty days following the con vening of each session of Congress, the Secretary of Health, Education, and Welfare shall submit through the President to the Congress and to the Office of Science and Technology an annual report upon the health matters covered by this Act, including the progress toward the achievement of the health purposes of this Act, the needs and requirements in the field of coal or other mine health, a description and the anticipated cost of each project and program he has undertaken under sections 301 (d) and 501, and any other relevant information, including any recommendations he deems appropriate. The first sucn report shall include the recommendations, of the Secretary of Health, Education, and Welfare as to;necessary mandatory health standards, including his recommendations as to the maximum permissible individual exposure to miners from respirable dust during a shift.
SPE C IA L REPO RT
SEC. 512. (a) The Secretary shall make a study to determine the best manner to coordinate Federal and State activities in the field of coal or other mine health and safety so as to achieve (1) maximum health and safety protection for miners, (2) an avoidance of duplication of effort, (3) maximum effec tiveness, (4) a reduction of- delay to a minimum, and (5) most effective use of Federal inspectors.
(b) The Secretary shall make a report of the results of his study to the Congress as soon as practicable after the date of enactment of this Act.
JURISDICTION; LIMITATION
Sec, 513. In any proceeding in which the validity of any in terim mandatory health or safety standard set forth in titles II and III of this Act is in issue, no justice, judge, or court of the United States shall issue any temporary restraining order or preliminary injunction, restraining the enforcement of such standard pending a determination of such issue on its merits.
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addendum
MISCELLANEOUS PROVISIONS OF THE "FEDERAL MINE SAFETY a n d HEALTH AMENDMENTS ACT OF
TRANSFER MATTERS
Sec. 301. (a) Except with respect to the functions assigned to the Secretary of the Interior pursuant to section 501 of the Federal Coal Mine Health and Safety Act of 1969, the func tions of the Secretary of the Interior under the Federal Coal Mine Health and Safety Act of 1969, as amended, and the Federal Metal and Nonmetallic Mine Safety Act are trans ferred to the Secretary of Labor, except those which are ex pressly transferred to the Commission by this Act. `
(b) (1) The mandatory standards relating to mines, issued by the Secretary of the. Interior under the Federal Metal and Nonmetallic Mine Safety Act and standards and regulations under the Federal Coal Mine Health and Safety Act of 1969 which are in effect on the date of enactment of this Act shall remain in effect as mandatory health or safety standards ap plicable to metal and nonmetallic mines and to coal mines re spectively under the Federal Mine Safety and Health Act of 1977 until such time as the Secretary of Labor shall issue new or revised mandatory health or safety standards applicable to metal and nonmetallic mines and new or revised mandatory health or safety standards applicable to coal mines- .
(2) "Within 60 days after the date of enactment of this Act, the Secretary of Labor in consultation with the Secretary of the Interior shall establish an advisory committee under sec tion 102 of the Federal Mine Safety and Health Act of 1977 which shall, within 180 days after the date of the establish ment of such advisory committee review the advisory health and safety standards issued by the Secretary of the Interior under the Federal Metal and Nonmetallic Mine Safety Act and recommend to the Secretary of Labor which of those standards (or any modifications of such standards which do not substantially diminish the health and safety of miners) should be promulgated as mandatory health or safety stand ards. The Secretary of Labor shall publish, within 60 days af ter any recommendations of the advisory committee under this paragraph, each of the standards so recommended for adoption with or without modifications as a proposed manda tory health or safety standard under this section by publica tion of such standard in the Federal Register, and afford in terested persons a period of 25 days after publication to sub mit written data or comment. Within 30 days after the close of the comment period specified in the preceding sentence, the Secretary of Labor shall promulgate by publication in the Federal Register mandatory health or safety standards based upon the advisory committee recommendation with or without modification, and the data and comments received thereon, unless the Secretary of Labor determines that such standards will not promote the health and safety of miners and publish es an explanation of that determination in the Federal Regis ter.
85
i; if
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LEHMAN 00595
(c) (1) All unexpended balances of appropriations, personne], property, records, obligations, and commitments which are used primarily with respect to any functions transferred un der the provisions of subsection (a) to the Secretary of Labor shall be transferred to the Department of Labor or the Com mission, as appropriate. The transfer of personnel pursuant to this paragraph snail be without reduction in classification or compensation for one year after such transfer, except that the Secretary of Labor shall have full authority to assign person nel during such one:year period in order to efficiently carry out functions transferred to him under thir. Act.
(2) All orders, decisions, determinations, rules, regulations, permits, contracts, certificates, licenses, and privileges (A) which have been issued, made, granted, or allowed to become effective in the exercise of functions which are transferred under this section by any department or agency, any func tions of which are transferred by this section, and (B) which are in effect at the time this section takes effect shall contin ue in effect according to their terms until modified, terminat ed, superseded, set aside, revoked, or repealed by the Secre tary of Labor, the Federal Mine Safety and Health Review Commission or other authorized officials, by any court of com petent jurisdiction, or by operation of law.
(3) The provisions of this section shall not affect any pro ceedings pending at the time this section takes effect before any department, agency, or component thereof, functions of which are transferred by this section, except that such pro ceedings, to the extent that they relate to functions so trans ferred, shall be continued before the Secretary of Labor or the Federal Mine Safety and Health Review Commission. Orders shall be issued in such proceedings, appeals shall be taken therefrom, and payments shall be made pursuant to such or ders, as if this section had not be.en enacted; and orders issued in any such proceedings shall continue in effect until modified, terminated, superseded, revoked, or repealed by the Secretary of Labor, the Federal Mine Safety and Health Review Com mission, by a court of competent jurisdiction, or by operation of law. Nothing in this subsection shall be deemed to prohibit the discontinuance or modification of any proceeding under 'the same terms and conditions and to the same extent that such proceeding could have been discontinued if this section had not been enacted.
(4) The provisions of this section shall not affect suits com menced prior to the date this section takes effect and in all such suits proceedings shall be had, appeals taken, and judgments rendered, in the same manner and effect as if this section had not been enacted; except that if before the date on which this section takes effect, any department or agency (or officer thereof in his official capacity) is a party to a suit involving functions transferred to the Secretary, then such suit shall be continued by the Secretary of Labor. No cause of action, and ho suit, action, or other proceeding, by or against any depart ment or'agency (or officer thereof in his official capacity) func tions of which are transferred by this section, shall abate by reason of the enactment of this section. Causes of actions, suits, actions, or other proceedings may be asserted by or
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LEHMAN 00596
against the United States or the Secretary as may be appro priate and, in any litigation pending when this section takes effect, the court may at any time, on its own motion or that of any party, enter an order which will give effect to the provi sions of this paragraph.
(d) For purposes of this section, (1) the term "function" in cludes power and duty, and (2) the transfer of a function, un der any provision of law, of an agency or the head of a depart ment shall also be a transfer of all functions under such law which are exercised by any officer or officer of such agency or department.
(e) The Director of the Office of Management and Budget in consultation with the Secretary of Labor and the Secretary of the Interior is authorized and directed to make such determi nations as may be necessary with regard to the dispositions of personnel, personnel positions, property, records, assets, liabil ities, contracts, obligations, commitments, unexpended bal ances of appropriations, authorizations, allocations, and other funds employed, held, used, arising from, available or to be made^available, in connection with the functions transferred by this Act as he may deem necessary to accomplish the pur poses of this Act.
M INE SAFETY AND HEALTH ADMINISTRATION
SEC. 302. (a) There is established in the Department of La bor a Mine Safety and Health Administration to be headed by an Assistant Secretary of Labor for Mine Safety and Health appointed by the President, by and with the advice and con sent of the Senate. The Secretary, acting through the Assist ant Secretary for Mine Safety and Health, shall nave authori ty to appoint, subject to the civil service laws, such officers and employees as he may deem necessary for the administra tion of this Act, and to prescribe powers, duties, and responsi bilities of all officers and employees engaged in the adminis tration of this Act. The Secretary is authorized and directed, except as specifically provided otherwise to carry out his func tions under the Federal Mine Safety and Health Act of 1977 through the Mine Safety and Health Administration.
(b) Section 5315 of title 5, United States Code, is amended by adding at the end thereof the following paragraphs:
"(120) Assistant Secretary of Labor for Mine Safety and Health.
"(121) Members, Federal Mine Safety and Health Re view Commission." (c) (1) Section 5314 of title 5, United States Code, is amended by adding at the end thereof the following new paragraph:
"(66) Chairman, Federal Mine Safety and Health Re view Commission.". (d) The principal office of the Commission shall be in the District of Columbia. Whenever the Commission deems that convenience of the public or the parties may be promoted, or delay or expense may be minimized, it may hold hearings or conduct other proceedings at any other place.
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SAVINGS PROVISION
Sec- 304. Nothing contained in this Act or any amendment made by this Act shall be construed to reduce the number of inspectors engaged in enforcement of the Federal Coal Mine Health and Safety Act of 1969 and the Federal Metal and Nonmetaliic Mine Safety Act as in effect prior to the effective date of this Act or to reduce the number of inspectors engaged ` in the enforcement of the Occupational Safety and Health Act of 1970.
BUDGET PROVISION
SEC. 305. In the preparation of the Budget message required under section 201 of the Budget and Accounting Act, 1921 (31 U.S.C. 11), the President shallset forth as separate appropria tion accounts amounts required for appropriation for mine health and safety pursuant to the Federal Mine Safety and Health Act of 1977 and for occupational safety and health pursuant to the Occupational Safety and Health Act of 1970.
REPEALER
SEC- 306. (a) The Federal Metal and Nonmetaliic Mine Safe ty Act is repealed.
(b) Section 405 of the Act of November 16, 1973, Public Law 93-153 is repealed.
EFFECTIVE DATE
Sec- 307. Except as otherwise provided, this Act and the
amendments made by this Act shall take effect 120 days after
the date of enactment of this Act. The Secretary of Labor and
the Secretary of the Interior are authorized to establish such
rules and regulations as may be necessary for the efficient
transfer of functions provided under this Act. The amendment
to the Federal Coal Mine Health and Safety Act of 1969 made
by section 202 of this Act shall be effective on the date of en
actment.
.
Approved November 9,1977
88
. S s GOVERNM ENT PRIN TIN G O F F IC E ; 197 O - 255-061
: . . * /* .* . . ` ` 'A
V 30:';CFR Part's 40, 41., 43'. 44.. 48,.50;,55, 56, and. 57
: -v-/ " /
._:
' * _ '
, `
, .
j . Compiled by
. U.S Department at'Lahor
' Mine Safety.and.Health Administration. ..
M etarand Nonmetal Mine Safety and Health
..January i, 1980 .. . .
I
1
;1
Ilj
LEHMAN 00598
LEHMAN 00599
ft
;Regulations and Standards Applicable to Metal and Tlonm etal Mining and Milling Operations
30 C FR Parts 40, 41. 43, 44, 48, 50. 55, 56. and 57 Compiled by U.S. Department of Labor Ray Marshall, Secretary Mine Safety and Health Administration Robert B. Lagather, Assistant Secretary Metal and Nonmetal Mine Safety and Health January 1, 1980
i
Por sore by the Superiniondonl o! Documents. u,S. Government Printing Office Washington. D.C. 20*02
Stock Number 029-000-003*1+4
LEHMAN 00600
FOREWORD
This document is a compilation of safety and health standards and regulations [as of January i, 1980] affecting metal and nonmetal mining and milling operations. Certain editorial and codifica tion changes have been made to improve the clar ity of the standards. These corrections will appear in subsequent editions of the F ederal R egister and Title 30 of the Code of F ederal R egulations-
The document has been prepared by the Mine Safety and Health Administration for the conven ience of the metal and nonmetal mining communi ties, but is not intended for use as a citation of legal authority.
Material contained in this publication is in the public domain and may be reproduced, fully or partially, without permission of the Federal Gov ernment. Source credit is requested but not re quired. Permission is required only to reproduce any copyrighted material contained herein.
CHAPTER 1-- M INE SAFETY AND ADMINISTRATION, DEPARTMENT OF LABOR
SUBCHAPTER G-- FILING AND OTHER ADMINISTRATIVE
REQUIREMENTS
PART 40J -REPRESENTATIVE OF
lb) M iners or. their representative or
MINERS
ganization m ay ap p o in t or d esig n ate dif ferent persons to represent them under
See. ' 4 a l Definitions. 40.2 R equirem ents.
40l3 Piling procedures. 40.4 Pasting at mine. 40.5 Termination or designation as represent
ative of miners.
various sections of the A ct relating to rep resentatives of miners.
(cl All inform ation tiled p u rsu a n t to this p art shall be m aintained by the appro priate Mine Safety and H ealth Adminis
tratio n D istrict Office an d sh all be m ade available for public inspection.
AuTHoKn-v: Secs. 5(i)l]), lone) and le). I03(c)i
(D. (Bill! and (g)(2). 1041c). io5<a). ibKi). IcXli.
(CX2). (e)(3) and id). loT(bXl) and (e)(1). 109(b). 1 l5(ax 1 )and (a)(2). 302(a),305(b). 312(b). 505 and 508 of the Federal Mine Safety and Health Act
oi 1977, Pub. L. 91-173 a s amended by Pub. L,
95-184. 83 Slat. 745. 91 Stat. 1294. 1295. 1298. 1299.1301. 1303,1304. 13o5, 1308. 13loandl31S. 03 Slat. 766. 777. 7SS. 802. a n d 803 I3OU.S.C.S04 (Dll). 811(e) and ie>. 81310, (I). IBK1) and Igx2).
40.3 Filing procedures.
() T h e following inform ation shall be filed by a represen tativ e of m in ers w ith the appropriate D istrict M anager, w ith copies to the operators of the affected mines. T his inform ation shall be k ep t cur
814(c), 815(a). (b)ll). IcX1). (c)(2). (e)(3) and id). rent:
8l7(b)ll) and IcXl). SlOlb). 825la)ll)and iaX2). 862(a), 865(b). 8721b). 954 and 957); sec. 307 or the Federal Mine Safety and Health Amend ments.Act of 1977. Pub. L. 95-164,91 Stat. 1322 (30U.S.C.8O1 note).
(1 ) The name, address, and telephone num ber of the representative of miners. If the representative is an organization, the nam e, address, and telephone num ber of the organization and the title of the
4 0 .]
D e fin itio n s .
official or position, who is to serve as the representative and his or her telephone
As used In this part:
(Q) "A ct" m ean s th e F ed eral Mine S afety
an d H e a lth A ct o f 1977.
-
num ber. (2) T h e n am e an d a d d re s s of th e o p er
ator of the mine where the represented
(b) "R ep resen tativ e of m iners" m eans: m iners work and th e nam e, address, an d
111 A ny p erso n o r o rg an izatio n w hich M ine S a fe ty a n d H e a lth A d m in istra tio n
represents two or more m iners a t a coal identification num ber, if known, of the
or other m ine for the purposes of the Act, mine.
an d (3) A copy of th e d o c u m e n t ev id en cin g
12) "R ep resen tativ es authorized by the the designation of the. rep resen tativ e of
m iners", "m iners or their representative", miners.
"authorized m iner representative", and
(4) A s ta te m e n t t h a t th e p e rso n o r p o
other sim ilar term s as they appear in the sition nam ed as the representative of m in
A ct.
ers is the representative for ail purposes
of th e Act; or if th e rep re sen tativ e's a u
40.2 R equirem ents.
thority is lim ited, a sta te m e n t of the lim itation.
(a) A re p re se n ta tiv e or m in ers shal! file (5) T h e n a m e s , a d d re s s e s , a n d te le
with th e Mine Safety and H ealth Adm in phone num bers of any representative to
istration D istrict' M anager for the district serve in his absence.
in w hich th e m ine is located th e Infor () A s ta te m e n t th a t co p ies of all infor
m ation required by {40.3 of th is part. m ation filed p u rsu an t to th is section have
Concurrently, a copy of this inform ation been delivered to the operator of the af
shall be provided to the operator of the fected m ine, prior to or concurrently with
mine by the representative of miners.
this filing of the statem ent.
1
LEHMAN 00602
Title 30--M ineral Resources
(71Astatement certifying that all infor 91 Stat. 1299 and 1310, S3 Stat. 803 <30 U.S.C.
mation filed is true and correct followed aiifhl, 819(d) and 957}; Sec. 307 of the Federal
by the signature of the representative of miners.
(bl The representative of miners shall
Mine Safety and Health Amendments Act dF 1977. Pub. L. 95-164,91 S ta t 1322 <30U.S.C. 801
note).
be responsible for ensuring that the ap propriate District Manager and operator
Subpart A--- Definitions
have received all of the information re quired by this part and informing such 41,1 Definitions.
District Manager and operator ofany sub As used in this part:
sequent changes in the information.
(al "Operator" means any owner, lessee,
or other person who operates, controls, or
$ 40.4 P o stin g a t m ine.
supervises a coal or other mine or any
A copy of the information provided the operator pursuant to 540.3 of this part shall be posted upon receipt by the op erator on the mine bulletin board and maintained in a currentstatus.
designated independent contractor per forming services or construction atsuch
mine. (bl "Person" means any individual, sole
proprietor, partnership, association, cor
poration, firm, subsidiary of a corpora
5 40,5 T erm in atio n o f d esig n atio n a s representative o f m iners.
tion, or other organization. (cl "Coal or other mine" means (a) an
area of land from which minerals are ex
(a) A representative or miners who betracted in nonliquid form or, if in liquid
comes unable to comply with the require form, are extracted with workers under
ments of this part shall file a statement ground, (b) private ways and roads ap
with the appropriate District Manager purtenant to such area, and (cl lands,
terminating his or her designatton.
excavations, underground passageways,
(bi The Mine Safety and Health Admin shafts, slopes, tunnels and workings,
istration shall terminate and remove from structures, facilities, equipment, ma
Its files all designations ofrepresents lives chines, tools, or other property including
of miners which have been terminated impoundments, retention dams, and tail'
pursuant to paragraph (a; of this section lngs ponds, on the surface or under
or which are not in compliance with the ground, used In, or to be used In, or
requirements of this part. The Mine Safety resulting from, the work of extracting
and Health Administration shall notify such minerals from their natural deposits
the operator of such termination.
In nonliquid form, or Ifin liquid form, with
workers underground, or used in, or to be
PART 41-- NOTIFICATION OF LEGAL used In, the milling or such minerals, or
IDENTITY
the work of preparing coal or other min
erals, and includes custom coal prepara
Subport A-- D ifi'rllicn -
tion facilities. In making a determination
Sec. 41.1 Definitions.
of what constitutes mineral milling for purposes of this Act, the Secretary shall
give due consideration to the convenience
Subpart B--Notification bI U g al kftnlity
or administration resulting from the del
41.10 scope. 41.11 Notification by operator.
egation to one Assistant Secretary of all authority with respect to the health and
41.12 changes; notification by operator.
safety of miners employed atone physical
41.13 Failure to notify.
establishment
Subpart C-- O p tra!'* Rtp uri la th e M in Softy and H a(fh Adm inhtrtrtfon
41.20 Legal identity report. 41.30 Address of record and telephone num
ber.
A uthority: Secs. 103lhl, 10S(dl and SOS of the Federal Mine Safety and Health Act of 1937, Pub. L. 91-173 as amended by Pub. L. 95-164,
Subpart B-- Notification of le g a l Identity
41.10 Scope, Section 1119(diortheFederalMineSafety
and Health Act of 1977 (Pub. U 91-173, as amended by Pub. L. 93-1641, requires each
2
LEHMAN 00603
Chapter 1--Mine Safety and Health Administration
operatorof a coal or other mine to tilewith address of the person at the mine in
the Secretary or Labor the name and ad charge of health and safety; 131 the name
dress orsuch mine, the name and address and address of the person with overall re
ofthe person who controls or operates the sponsibility for a health and safety pro
mine, and any revisions in such names gram at all or the operator's mines, if the
and addresses. Section 103(h) or the Act operator is not directly Involved in the
requires the operator or a coal or other daily operation of the mine', (41 the Fed
mine to provide such inrormation as the eral mine Identification numbers of all
Secretary of Labor may reasonably re other mines in which the partnership has
quire from time to time to enable the Sec a20percentorgre ater ownership interest;
retary to perform his (unctions under the (5| the (till name and address orali part
act. The regulations in this subpart B pro ners; (61 the trade name, if any, and the
vide for the notifrcatlon to the Mine Sarety frill name and address or record and tele
and Health Administration or the legal phone number of the partnership; and (71
identity of the operator of a coal or other the Federal mine identification numbers
mine and the reporting or ail changes in of all other mines in which any partner
the legal identity or the operator as they has a 20 percent or greater ownership in
occur. The submission or a properly com terest.
pleted Legal Identity Report Form No. 2000-7 required under subpart C of this
part will constitute adequate notification or legal identity to the Mine Sarety and Health Administration.
Id) If the operator is a corporation, the operator shall state: (1) The name and address or the mine and the Federal mins identification number; (2) the name and address of the person a t the mine in
charge or health and safety; (3) the name
5 41.11 N o tific a tio n by o p erato r.
and address of the peraon with overall re
(a] Not later than 30 days after (11 thesponsibility for a health and safety pro
effective date of this part, and (21 the gram at all of the operator's mines, if the
opening of a new mine thereatter, the op operator is not directly involved in the
erator of a coal or other mine shall, in daily operation of the mine; (4) the Fed
writing, notify the appropriate District eral mine identification numbers of all
Manager of the Mine Safety and Health other mines in which the corporation has
Administration (n the district In which a 20percenter greater ownership interest;
the mine Is located of the legal Identity of (5) the full name, address of record and
the operator in accordance with the ap telephone number of the corporation and
plicable provisions of paragraphs (bi, (cl, the State of incorporation; (6] the full
(dl, or (el or this section,
name and address of each officer and dl-
(bl If the operator is a sole proprietor rectororthe corporation; (71whether such
ship, the operator shall state: (11 his full corporation is a domestic or foreign cor
name and address; (2) the name and ad- poration in the State in which the mine
.dress of the mine and the Federal mine is located; (81 if the corporation is a sub
identification number; (31 the name and sidiary corporation, the operator shall
address of the person at the mine in state the lull name, address, and State of
charge of health and safety;, (41 the name incorporation of the parent corporation;
and address of the person with overall re and (91 the Federal mine Identification
sponsibility for. a health and sarety pro numbers of all other mines in which any
gram at all of the operator's mines, if the operator is not directly involved In the
corporate ofilcer has a 20 percent or greater ownership Interest.
daily operation of the mine; (51 the Fed (el ir the operator is any organization
eral mine identification numbers of all other than a sole proprietorship, partner
other mines in which the sole proprietor ship. or corporation, the operator shall
has a 20 percent or greater ownership in state: (1) The nature and type, or legal
terest; and (6) the trade name, if any, and identity of the organization; (2) the name
the full name, address of record and tele and address of the mine and the Federal
phone number of the proprietorship.
mine identification number; (31 the name
(cl ir the operator is a partnership, the and address of the person at the mine in
operator shall state: til The name and charge or health and safety; (41 the name
address of the mine and the Federal mine and address of the person with overall re
identification number; (21 the name and sponsibility for a health and safety pro-
3
Tifi* 30--Mineral Resources
gram a t all of the operator's mines, if the operator fe not directly involved in the dally operation of the mine; (5) the Fed eral mine identification numbers of all other mines inwhich the organization has a 20percentor greater ownership interes t; (6) the full name, address of record and telephone number or the organization; (T) the name and address of each individual whohas an ownership interest in the or ganization; (8) the name and address of the principal organization officials or members; and (9) the Federal mine iden tification numbers of all other mines in which any official or member has a 20 per cent or greater ownership interest.
41.12 Changes; notification by operator.
Within 30 days, after the occurrence of any change in the Information required by 41.11, the operator of a coal or other mine shall, in writing, notify the appro priate District Manager of the Mine Safety and Health Administration in the district in which the mine is located of such change.
41.13 Failure to notify.
Failure or the operator to notify the Mine Safety and Health Administration, in writing, of the legal identity of the op erator or any changes thereof within the time required under this part will be con sidered to be a violation of section 109(d) of the Act and shall be subject to pen aides as provided In section 110 of the A ct
41.30 Address of record and telephone number.
The address of record and telephone number required under this part shall be considered the operator's official address and telephone number for purposes of the Act. Service of documents upon the op erator may be proved by a post office re turn receipt showing that the documents could not be delivered to such operator at the address of record because the op erator had moved without leaving a for warding address or because delivery was not accepted at that address, or because no such address existed. However, oper ators may request service by delivery to another appropriate address provided by the operator. The telephone number re quired under this part will be used in eonnection with proposed civil penalty assessments as provided in 30 CFE Part 100.
PART43--PROCEDURESFOR PROCESSINGHAZARDOUS
C O N D IT IO N S CO M PLAINTS
Subpart A--General
Sec. 43.1 Definitions. 43.2 General. 43.3 Purpose and scopeofthis part.
Subpart B--Special I m p e tig n i
43.4 Requirements far givingnotice. 43.5 Action by the Secretary. 43.6 Noticeofnegative finding.
Subpart C--Operator's Report to the Mine Sofetyand Health Administration
41.20 Legal identity report.
Each operator of a coal or other mine shall file notification of legal identity and every change thereofwith the appropriate District Manager of the Mine Safety and Health Administration by properly com pleting, mailing, or otherwise delivering form 2000-7 `legal identity report" which shall be provided by the Mine Safety and Health Administration for this purpose. If additional space is required, the oper ator may use a separate sheet or sheets.
Subpart C--informal fo m w
43.7 Informal review upon written notice given to an Inspector on the minepremises.
43.B Informal review upon the issuance of a notice of negative finding. Authority: Secs. 103(g)and SOSofthe Federal
MtneSarety and Health Actof 1977, Pub. L. Si173as amended by Pub. L. 95-184,31Slat 1238, S3 StaL 803 (30 U.S.C. 813(g) and 957); Sec. 307 of the Federal Mine Safety and Health Amend ments Actof 1977, Pub. L.95-184, 91 Sttt. 1322 (30U.S.C.891 note).
Subpart A--General
43.1 Definitions. For purposes of this part: "Act" means the Federal Mine Safety
and Health Act of 1977, Pub. L. 91-173, as amended by Pub. L. 95-164.
LEHMAN 00604
4
Chapter 1--Mine Safety and Health Administration
'Secretary" means the Secretary of La bor or his designee.
Subpart B--Special Inspections
5 43.2 General.
43.4 Requirements far giving notice.
(a) Under section 103(gHl) of the Act, a representative of miners, or where there is no such representative, a miner, who has reasonable grounds to believe that a violation ofthe Act or a mandatory health or safety standard exists, or an imminent danger exists, has a right to ob tain a spe cial inspection if he or she gives notice of such violation to the Secretary or his duly authorized representative. The notice shall be reduced to writing and signed by the miners' representative or miner, and a copy that does not reveal the name of the person giving the notice must be served on the operator no later than at the time of the Inspection. If the Secretary deter mines th a t a violation or danger does not exist, he must so notify the miners' rep resentative or miner in writing.
(b) Under section 103(g)(2) of the Act, a representative of miners or. If there is no such representative, a miner, may notify in writing an authorized representative of the Secretary who Is on mine premises prior to or during an Inspection, of any violation or imminent danger which he or she has reason to believe exists in the mine. There shall be procedures for the informal review of any refusal by the Sec retary's authorized representative to is sue a citation with respect to such alleged violation or danger, indudingnotification to the miners' representative or miner of the reasons for his disposition of the case.
S 43.3 Purpose and scope of this part.
This part sets forth the procedures for giving notice to the Secretary under sec tion 103(g)(1) of the Act, for responding to such no tlces and for reviewing refusals by authorized representatives of the Secre tary to issue cStations or orders under sec tion 103 (bXI) or (g)(2). Specifically, subpart B details the steps to be taken by a rep resentative of miners or a miner in mak ing a request for a special inspection and by the Secretary in processing and taking action on such a request under section 103(g)(1). Subpart C sets forth informal review procedures which a representative of miners or a miner may request under sections ]03(g)(1) and (g)(2) where no ci tation or order is Issued under those sectlons.
(a) A representative of miners or, where there is no such representative, a miner, who has reasonable grounds to believe that a violation of the Actor a mandatory health or safety standard exists, or that an imminent danger exists, may obtain a special inspection by giving notice to the Secretary or any authorized ,repre sentative of the Secretary of such viola tion or danger.
(b) Any such notice shall set forth the alleged violation or imminent danger and the location of such violation or danger and shall be reduced to a writing signed by the representative of miners or miner giving such notice.
(c) A copy of such written notice shall be provided to the operator or his agent by the Secretary or his authorized repre sentative no later than the time that the inspection begins. In addition, if the no tice indicates th at an imminent danger exists, the operator or his agent shall be notified as quickly as possible of the al leged danger. The name of die person giv ing such notice and the names of any Individual miners referred to therein shall not appear in the copy of the written no tice or In a notification provided to the operator.
43.5 Action by the Secretary.
(a) As soon as possible after the receipt of a notice of alleged violation or immi nent danger under this subpart, the Sec retary or his authorized representative shall make a special inspection to deter; mine if a citation or withdrawal order should be issued, unless on the face of the notice, the condition complained of, even if It were found to exist, would clearly not constitute a violation or imminent dan ger.
(b) Where the Secretary or his author Ized representative makes a special in spection under this subpart and finds a violation or imminent danger, a citation or withdrawal order, as appropriate, shall be issued.
43.6 Notice of negative finding.
(a) If it is determined th at a special In spection is not warranted, a written no-
5
Title 30--Mineral Resources
ice of negative finding shall be issued as to n as possible following such determilation.
(b) If it is determined that an inspection s warranted and upon such inspection it s determined that neither a citation nor i withdrawal order should be issued for he alleged violation or imminent danger, i written notice of negative finding shall ie issued by the authorized representaive of the Secretary prior to leaving the nine premises.
(c) Any notice ofnegativ e finding issued inder this part shall be issued to the repesortative ofminers or miner seeking the ipecial inspection and a copy shall be ierved upon the operator.
Subpart C--Informal Review
}.13.T Informal review upon written notice given to an inspector on the mine premises.
(a) A representative of miners or. where there is no such representative, a miner, who has reason to believe that a violation of the Act or a mandatory health or safety standard exists, or an imminent danger exists. may notify an authorized repre sentative of the Secretary in writing prior io or during an inspection conducted by such representative ofany violation of the Act or mandatory health or safety stand ard or of any imminent danger which he Dr she has reason to believe exists in the mine being inspected. Where the author ized representative or the Secretary re fuses to issue a citation or order with respect to such alleged violation or im--minent danger, the representative of min ers or miner may obtain review of such refusal in accordance with paragraphs fb) through (d) of this section.
(b) A request for informal review shall be sent In writing to the appropriate Dis trict Manager within 10 days of the date of the refusal to issue a citation or order and shall be accompanied by any sup porting information the person request ing review wishes to submit
(c) After receipt of the request for Infor mal review, the District Manager or his agent may hold, at his or her discretion, an Informal conference where the person requesting review can present his views.
(d) After review of all written and oral statements submitted, the District Man ager may either affirm the refusal to issue
a citation or order or may direct that a newinspection be conducted with respect to the alleged violation or imminent dan ger. The District Manager shall furnish the person requesting the review with a written statement of the reasons for his or her final disposition of the request as soon thereafter as possible. A copy ofsuch statement shall be furnished the operator. The District Manager's determination in the matter shall be final.
43.8 Informal review upon issuance of a notice of negative finding. A person to whom a notice of negative
finding has been Issued pursuant to sec tion 43.6 ofthis part may request informal review of such finding in accordance with the provisions of section 43.7(b)--(d>ofthis subpart. |FR Doc. 78-18894 Filed 7-6-78; 8:45 am)
PART44--RULESOFPRACTICEFOR PETITIONSFORMODIFICATIONOF MANDATORYSAFETYSTANDARDS
Sufepart A-- General
sec. 44.1 Scope and construction. 44.2 Definitions. 44.s parties. 44.4 SUuidardofevnluatjon ofpetitions; elif-ct
orpetitions granted. 44.5 Notice of a granted petition ror modifi
cation. 44.6 Service 44.7 Transfer of pending petitions for modifi
cation. 44.6 E x partecommunication. 44.0 Posting ofpetition.
Subpart 6-- Ifih la l Pracedure for P ttltle m for M edififirtlpn
44.10 Filingofpetition; service. 44.11 Contentsofpetit!on. 44.12 Procedure for public notice of petition
received. 44.13 Proposed decision. 44.14 Request forhearing. 44.15 Referral to Oiler Administrative Law
Judge. 44.16 Application for interimrelief.
Subpcrfl C - H n r i f l p
44.20 Designationofadministrative lawJudge. 44.21 Filing and formofdocuments. 44.22 Administrative law judges; powers and
duties. 44.23 Piehearingconferences. 44.24 Discovery.
LEHMAN 00605
6
Chapter 1--Mine Safety and Health Administration
44.25 Depositions.
mine." have the meanings set forth in sec
44.26 Subpoenas; witnessfees.
tion 3 of the Act.
44.27 Consent findings and rulesor orders. 44.28 Notice ofhearing. 44.29 Motions. 44JO Hearingprocedures. 44.31 Proposed findings of fact, conclusions,
and orders. 44.32 Initial decision.
(c) "Assistant Secretary" means the As
sistant Secretary of Labor for Mine Safety and Health.
(d) "Administrative Law Judge" means an Administrative Law Judge of the De partm ent of Labor appointed under sec
44.33 Departmental review.
tion 3105 of title 5 of the United States
44.34 Transmission ofrecord.
Code.
44.35 Decision oi theAssistantSecretary.
(e) "Representative ofminers" means a
person or organization designated by two
Subport P--Summary D ttiiw is
or more miners to act as their represent
44.40 Motion lor summary decision. 44.41 Summarydecision.
ative for purposes of the Act and who is in compliance with 30 CFR P art 40.
(1) "Pending petitions for modification"
Suitport E--Effect of ImTifll Decision
means proceedings initially filed with the
44JO Effect of appeal on decision; application rorreliefpending appeal.
44.51 Finality forpurposesorJudicial review.
Department of the Interior under section 301(c) of the Federal Coal Mine Health and Safety Act of i960 prior to March 9.
44.52 Revocation ormodiilcatlon.
1978, and in which there had not been a
Authority: Sec. 101 and 50* or the Federal MineSarety and Health Actof1977. Pub. L. 91
final departmental decision as of March 9.1978.
173as amended by Pub. L.95-164.91Stat. 1291.
S3Stat. 803(30U.5.C. 811and957); Sec. 301(0(3) 5 44.3 Parties.
of the Federal Mine Safety and Health Amend ments Act Of1977, Pub. D.B5-164.9] Stat 1318
Parties to proceedings under this part
(30D.S.C. 961(013.
shall include the Mine Safety and Health
Administration, the operator of the mine,
Subport A--General
and any representative of the miners in the affected mine. Any other person
claiming a right of participation as an in
44.1 Scope and construction.
terested party in a proceeding may be
ssfmacoeepa(carttpaitnfl)oiomiodncrnaoathtbdio1nli0irenfi1ytiT,(ictcaphhas)leiaetlosiynfopfepdntrtfaihyoinrelcoegtseAdfstdphacutneawhtrtldaeeliittansghirdooaad.nvptnsthsepdoerflfnriitoluchepOrlaedeeftmsfteiuiioxocotnnietdfodepinfneoorisratff cticAJpsticsiuouaeotsmdcrrsnathgiyetseitatv,soaapehnapatplLtlllhialSacerwabaetptceyCiJrpoumehlnutdiia.acpegrdaofAeyteniAffotatoenodanrrspmdhtrphieifsltenfoihecdirCersairtsstharpgitailoaoertnoatfsiuvnfiAtsettaiioodnamnpLgs.etaihtnowiaef
~ Hearings and Appeals of the Department
ofthe Interior.
fj 44.4 Standard of evaluation of
(bj These rules shall be liberally con petitions; effect of petitions granted.
strued to carry out the purpose of the Act by assuring adequate protection of min ers and to secure just and prompt deter mination of all proceedings consistent with adequate consideration of the issues involved.
(a) A petition for modification of appli cation of a mandatory safety standard may be granted upon a determination that--
(1) an alternative method of achieving the result of the standard exists th at will
S 44.2 Definitions.
at all times guarantee no less than the same measure of protection afforded by
As used in this part, unless the context the standard, or
clearly requires otherwise, the term--
(2) application of the standard will re
(a) `'Act" means the Federal Mine Safetysult in a diminution of safety to the min
and Health Act of 1977, Pub. L. 91-173, as ers.
amended by Pub. L. 95-164.
(b) Except as may be provided in 544.50
[b> "S ec re ta ry "o p erato r," "agent," of this p art for relief pending appeal, a
"person." "miner." and "coal or other decision by an Administrator or an Ad-
1
Title 30--Mineral Resources
ministra live Law Judge granting or de 5 i 44.160) and 44.50(b)(10) of this part. All
nying a petition for modification shall not other documents filed subsequent to a
be effective Until time for appeal has ex petition for modification may be served
pired under 44.14 or 5 44.33 of this part, personally or by first-class mail to the last
as appropriate.
known address of the party.
(c) All petitions for modification granted (c) Whenever a party Is represented by
pursuant to this part shall have only fu an attorney who has signed any docu
ture effect; Proirided, that the granting of ment filed on behalf of such party or oth
the modification under this part shall be erwise entered an appearance on behalf
considered as a factor in the resolution of of such party, service thereafter shall be
any enforcement action previously initi made upon the attorney.
ated for claimed violation of the subse (d) Any party fifing a petition for mod
quently modified m andatory safety ification under these rules shall Ole proof
standard. Orders granting petitions for of service in the form of a return receipt
modification may contain special terms where service Is by registered or certified
and conditions to assure adequate pro mall or an acknowledgment by the party
tection to miners. The modification, to served or a verified return Where service
gether with any conditions, shall have the Is made personally. A certificate ofservice
same effect as a mandatory safety stand shall accompany all other documents filed
ard. by a party under these rules.
(e) Except as otherwise provided in
44.5 Notice of a granted petition for modification-
$44.10 of this part for petitions for mod ification and in S544.160) and 44.50(bX10) of this part for expedited proceedings,
fa) Every final action grantinga petition service by mall shall he complete upon for modification under this part shall be mailing. . published in the F ederal R egister, Every (fi Whenever a party has the right or Is
such Gnal action published shall specify required to do some act within a pre
the statutory grounds upon which the scribed period alter the service of a doc
modification is based and a summary of umentor other material upon him and the
the facts which warranted the modifica document or other material is served
tion. upon him by mail, three days shall be
(b) Every final action or a summaryadded to the prescribed period; Provided,
thereof granting a'petition for modifica that specific provision may,-forgood cause,
tion under this part shall be posted by the be made otherwise by an order of an Ad
operatoron the mine bulletin board at the ministrative Law Judge or the Assistant
affected mine and shall remain posted as Secretary in a particular proceeding
long as the modification is effective. If a pending before that person.
summary of the final action is posted on
the mine bulletin board, a copy of the full
decision shall be kept at the affected mine office and made available to the miners.
5 44.7 Transfer of pending petitions for modification.
44.6 Service.
(a) On March 9,1978, all petitions pend ing before the Office of Hearings and Ap
(a) Copies of all documents filed in any peals of the Department of the Interior
proceeding described in this part and cop are transferred to the Department of La
ies of ali notices pertinent to such pro bor as provided herein. All transferred
ceeding shall be served by the filing party cases shall be subject to the regulations
on all other persons made parties to the of this part, as applicable.
proceeding under 544.3. If a request for (b) Where an investigation report and
hearing has been filed by any party, a amended answer have been filed, the case
copy of alf subsequent documents filed Is transferred to the docket of the Chief
shall be served upon the Mine Safely and Administrative Law Judge, Department
'Health Administration through its rep of Labor, for further proceedings.
resentative, the Office of the Solicitor, (c) Where an investigation report has
Department of Labor.
not been filed, the case Is transferred to
(b) Provisions for service of requests for the appropriate Administrator, Mine
expedited proceedings are stated in Safety and Health Administration, for a
LEHMAN 00606
8
Chapter 1--Mine Safety and Health Administration
proposed decision and order pursuant to (4) A concise statement of the modifi
these regulations.
cation requested, and whether the peti
tioner proposes to establish an alternate
$ 44.8 Ex parte communication.
method In lieu of the mandatory safety
There shall be no ex parte communi cation with respect to the merits of any case not concluded between the Admin
istrative Law Judge, including any em ployee or agentof the Administrative Law Judge, and any of the parties, IntervenoTS, representatives, or other interested per sons.
standard orallegesthat application of the standard will result in diminution of safety
to the miners affected or requests relief based on both grounds.
(5) A detailed statement of the facts the petitioner would show to establish the grounds upon which it is claimed a mod ification Is warranted.
(6) Identification of any representative
5 44.9 Posting of petition.
An operator of a mine for which there is no representative of miners shall post a copy of each petition concerning the mine on the mine bulletin board and shall maintain the posting until a ruling on the petition becomes final.
of the miners at the affected mine, if the petitioner is a mine operator.
(b) A petition for modification shall not
include a request for modification of the application of more than one mandatory safety standard. A petition for modifica tion shall not request relief for more than one operator. However, an operator may
Subpart B--Initial Procedure for
file a petition for modification pertaining to more than one mine where it can be
Petitions forModification
shown that identical issues oflaw and fact
exist as to the petition for each mine.
t 44.10 Filing of petition; service.
A petition under section 101(c) of the Act for modification of the application of
44.12 Procedure for public notice of petition received.
a mandatory safety standard may be filed (a) Promptly upon receipt of a petition
only by the operator of the affected mine for modification, the Mine Safety and
or any representative of miners at such Health Administration will give notice of
mine. All petitions must be in writing and the petition to each known representative
must be filed with the Assistant Secretary of miners or the operator of the affected
of Labor for Mine Safety and Health, U.S. mine, as appropriate, and shall publish
Department of Labor, 4D15 Wilson Bou notice of the petition in the F e d e r a l R e g
levard, Arlington, Va. 22203. If the peti is t e r .
tion is filed by a mine operator, a copy of (b) The Federal Register notice shall
the petition shall be served by the mine contain a statement that the petition has
operator upon a representative of miners been filed, identify the petitioner and the
at the affected mine. If the petition is filed mine or mines to which the petition re
by a representative of the miners, a copy lates, cite the mandatory safety standard
of the petition shall be served by the rep for which modification Is sought, describe
resentative of miners upon the mine op the requested -relief, and summarize the
erator. Service shall be accomplished facts claimed by petitioner to warrant the
personally or by registered or certified requested modification.
mail, return receipt requested.
(c) All such notices shall advise inter
ested parties that they may, within 30
5 44.11 Contents of petition.
days from the date of publication in the'
su((aa1n)) tTthoeA5n4pa4em.t1i0teiosahnnafdlol rcamodndotrdaeiisfnsi:coatfiothnefipleedtipurutFhpeeodpnerrooaprlopRsreeodovrmisdToeEdRiinf,ifcionartmiwoanrt.iitoinngrecloamtivme
ent to
tioner. (2) The mailing address and mine iden
5 44.13
Proposed decision.
tification number of the mine or mines Upon receipt of a petition for modifi
affected.
cation, the Mine Safety and Health
(3) The mandatory safety standard to Administration shall cause an investiga
which the petition is directed.
tion to be made as to the merits of the
9
LEHMAN 00607
Title 30--Mineral Resources
petition. AS soon thereafter as Is prac assigned or the Chief Administrative Law
ticable, the appropriate Administrator Judge Lfassignment has not been made.
shall make a proposed decision and order If the petition is pending before an Ad
based upon all available information, in ministrator or the Assistant Secretary,
cluding the results of the investigation. the application shall be filed with and de
The proposed decision and order shall be cided by the Administrator or Assistant
served on all parties to the proceeding. Secretary, as appropriate.
The proposed decision shall become final (c)Appeal lo Administrative Law Judge.
upon the 30th day after service thereof, If the application for interim relief is de
unless a request for hearing has been filed nied by an Administrator, the applicant
with the appropriate Administrator, as may request, within 15 days of the denial,
provided in 544.14 of this part. Service of a hearing on the application. The request
the proposed decision is complete upon shall be addressed to the Administrator
mailing.
and shall be referred by him to the Chief
44.14 Request for hearing
Administrative Law Judge fur hearing and decision by an Administrative Law
A request for hearing filed in accord Judge.
ance with 5 44.13 of this part must be filed (d) Contents o f application. An appli
within 30 days alter service of the pro cation for interim relief shall comply with
posed decision and shall include:
applicable general requirements of this
(a) A concise summary of position on part, state the specific relief requested,
the Issues of fact or law desired to be and state how the applicant meets the
raised by the party requesting the hear criteria set forth in paragraph (e) of this
ing, Including specific objections to the section.
proposed decision. A party other than pe (e) Criteria. Before interim relief is
titioner who has requested a hearing shall granted, the applicant must clearly show
also comment upon all issues of fact or that: (1) the petition seeking modification
law presented in the petition; and
has been filed In good faith, and the ap
(b) An indication of a desired hearing site.
plicant is not using the proceeding solely to postpone or avoid abatement; 12) the
requested relief will not adversely affect
44.15 Referral to Chief
the health or safety of miners in the at-
Administrative Law Judge.
Upon receipt or a request lor hearing as provided in 544.14 of this part or upon his own initiative, the appropriate Adminis trator shall refer to the ChiefAdministra tive Law Judge the original petition, the proposed decision and order, all infor mation upon which the proposed decision was based, any written request for a hear ing on the petition filed, and any other written comments or information re ceived and considered in making the pro posed decision.
fected mine; and (3) there is a substantia] likelihood that the decision on the merits
oi the petition for modification will be fa vorable to the applicant.
(0 Response. All parties to the proceed ing in which the application is filed shall have 3 days from date of receipt of the application to file a written response.
(g) Evidence. An application for tem
porary relief or response thereto may be supported by affidavits or other eviden tiary matter.
(h) Hearing. The Administrator, Assist an t Secretary, or Administrative Law
44.16 Application for interim relief.
Judge may order that a hearing be held on any of the issues raised in the appli
fa) Timefor filing. An application for in cation.
terim relief from enforcement of a man (i) Expedited proceedings. A party may
datory safety standard may be died at any request that the decision on interim relief
time before a final departmental decision be expedited. The requestshali be in writ
on the petition for modification to which ing, addressed to the person designated
the application relates.
in paragraph (b) of this section, and ac
(b) With whomfiled. If a hearing is pend companied by supporting documents that
ing on the petition for modification, the establish the party's claim of exigent cir
application shall be filed with and de cumstances warranting expedited pro
cided by the Administrative Law Judge ceedings. Service of such requests, where
I
Chapter 1--Mine Safety and Health Administration
possible shall be by personal delivery to istrative Law Judge, the caption shall
all parties; otherwise, service shall be by contain such docket number.
telegram fallowed by registered or certi (2) After the caption each such docu
fied mail. Parties shall have 3 days from ment shall contain a title which shall be
receipt of the request to file a response. descriptive of the document and which
The official considering the request may shall identify the party by whom the doc
order that a hearing be held on any of the ument is submitted.
issues raised in the request. The official (3) The original or all documents filed
may order expedited proceedings, includ shall be signed at the end by the party
ing expedited schedules Tor pleadings, submitting the document or. If the party
prehearing conference, and hearing, as he Is represented by an attorney, by such
considers appropriate, provided that a attorney. The address of the party or the
hearing on the merits or the application attorney shall appear beneath the signa
for modification of a mandatory safety ture.
standard shall not be scheduled with less
than 5 days notice to the parties, uniess 44.22 Administrative Law Judges;
all parties to the proceeding consent to an earlier hearing.
powers and duties. (a) Powers. An Administrative Law
Judge designated to preside over a hear
Subporl C-- Hearings
ing shall have all powers necessary or ap
propriate to conduct a fair, full, and
44.20 Designation of Administrative impartial hearing, including the follow-1
Law Judge.
ing:
Upon receipt of a request for hearing in a petition for modification proceeding, the ChiefAdministrative Law Judge shall designate an Administrative Law Judge appointed under section 3105 of title 5 of the United States Code to preside over the hearing.
(1) To administer oaths and affirma tions;
(2) To issue subpoenas on his own mo tion or upon written application of a
party; (3) To rule upon offers of proof and re
ceive relevant evidence; (4) To take depositions or have deposi
4 44.21 Filing and form of documents.
tions taken when the ends ofJustice would be served;
(5) To provide for discovery and deter
(aj Where fo file. After a petition has mine its scope;
been referred to the Office of the Chief (6)To regulate the course of the hearing
Administrative Law Judge, the parties and the conduct orpartles and their coun
will be notified of the name and address sel;
of the Administrative Law Judge as fl) To consider and rule upon proce
signed to the case. Ail further documents dural requests;
shall be filed with the Administrative Law (3) To hold conferences for settlement
Judge at the address designated or with or simplification of issues by consent to
the Chier Administrative Law Judge, if the parties;
the assignment has not been made. While (9) To make decisions in accordance
the petition Is before the Assistant Sec with the Act, this part, and section 557 of
retary a t any stage of the proceeding, all title 5 oi the United States Code; and
documents should be (lied with the As (10) To take any other appropriate ac
sistant Secretary ofLabor forMine Safety tion authorised by this part, section 555
and Health, 4015 Wilson Boulevard, Ar of title 5 of the United States Code, or the
lington, Va. 22203.
Act
(b) Caption, title and signature. (1) The (b) Disqualification. (1) When an Ad
documents filed in any proceeding under ministrative Law Judge deems himself
this part shall be captioned in the name disqualified to preside over a particular
of the operator of the mine to which the hearing, he shall withdraw therefrom by
proceeding relates and in the name of the notice on the record directed to the Chief
mine or mines affected. After a docket Administrative Law Judge.
number has been assigned to the pro (2) Any party who deems an Adminis
ceeding by the Office of the Chief Admin trative Law Judge for any reason to be
11
Title 30--Mineral Resources
disqualified to preside or continue to pre agreements. Such an order controls the
side over a particular hearing, may file subsequent course of the hearing, unless
with the Chier Administrative Law Judge modified at Uie hearing to prevent man
of the Department or Labor a motion to ifest injustice.
be supported by affidavits setting forth
the alleged grounds for disqualification. The ChiefAdministrative Law Judge shall
5 44.24 Discovery.
rule upon the motion.
Parties shall be governed in their con
(c) Contumacious conduct; failure or duct of discovery by appropriate provi
refusal to appear or obey rulings cf a pre sions or the Federal Rules of Civil
siding Administrative LainJudge. (1) con Procedure, except as provided in 544.25
tumacious conduct at any hearing before of this part.
the Administrative Law Judge shall be
gr(o2u)ndstfToarwexitcnluessisoonrfpraormtytrheefuhseeasritnoga.nswer5 44.25 Depositions. a question after being directed to do so or (a) Purpose. For reasons or unavailabil refuses to obey an order to provide or per ity or for purpose of discovery, the testi
mit discovery, the Administrative Law Judge may make such orders with regard to the refusal as are Just and appropriate, including an order denying the applica tion of a petitioner or regulating the con tents of the record of the hearing.
(d) Referral to Federal Rules o f Civil
mony of any witness may be taken by deposition.
(b) Form. Depositions may be taken be fore any person having the power to ad minister oaths. Each witness testifying upon deposition shall be sworn, and the parties not calling him shall have the
Procedure and Evidence. On any proce dural question not regulated by this part, the Act, or the Administrative Procedure
right to cross-examine him. Questions propounded and answers thereto, to gether with ail objections made, shall be
Act, and Administrative Law Judge shall reduced to writing, read to or by the wit
be guided to the extent practicable by ness, subscribed by him, and certified by
any pertinent provisions of the Federal Buies ofCivil Procedure or Federal Rules ofEvidence, as appropriate.
the officer before whom the deposition is taken. The officershall send copiesby reg istered mail to the Chief Administrative Law Judge or the presiding Administra
44.23 Prehearing conferences.
tive Law Judge.
(a) Convening a conference. Upon his own motion or the motion of a party, the
5 44.25 Subpoenas; witness fees.
Administrative Law Judge may direct th e (a) Except as provided in paragraph (bj
parties or their counsel to meet with him of this section, the Chief Administrative
for a conference to consider: .
Law Judge or the presiding Administra
(1) Simplification of issues;
tive Law Judge, as appropriate, shall is
(2) Necessity or desirability of amend sue subpoenas upon written application
ments to documents for clarification, sim of a party requiring attendance of wit
plification, or limitation;
nesses and production ofrelevant papers,
(3)Stipulations and admissions of facts; books, documents, or tangible things in
(4) Limitation of the number of parties their possession and under their control.
and expert witnesses; and
A subp oena may be served by any person
(5) Such other matters as may tend to who is not a party and is not less than IS
expedite the disposi tion ofthe proceeding years of age, and the original subpoena
and assure ajustconciusionthereof.
bearing a certificate of service shall be
(b) Record of conference. The Admin filed with the Administrative Law Judge.
istrative Law Judge may, where appro A witness may be required to attend a
priate, Issue an order which recites the deposition or hearing at a place not more
action taken at the conference, amend than 100 miles from the place ofservice.
ments allowed to any filed documents, (b) If a party's written application for
and agreements made between the par subpoena is submitted 3 working days or
ties as to any of the matters considered. less before the hearing to which it relates,
The order shall limit the Issues for hearing a subpoena shall be issued at the discre
to those not disposed of by admissions or tion of the ChiefAdministrative Law Judge
LEHMAN 00608
12
Chapter 1--Mine Safety and Health Administration
or presiding Administrative Law Judge, (2) That the record on which any rule or
as appropriate. (c) Any person served with a subpoena
may move in writing to revoke or modify the subpoena. All motions to revoke or modify shall be served on the party at whose request the subpoena was issued.
The Administrative Law Judge shall re voke or modify the subpoena if in his opinion the evidence required to be pro duced does not relate to any matterunder investigation or in question in the pro ceedings; the subpoena does not describe with sufficient particularity the evidence required to be produced; or, if for any
other reason, sufficient in law, the sub
poena is found to be invalid or unreason able. The Administrative Law Judge shall
make a simple statement of procedural or other grounds for the ruling on the motion to revoke or modify. The motion to revoke or modify, any answer filed thereto, and any ruling thereon shall become a part of the record.
(d) Witnesses subpoened by any party shall be paid the same fees for attendance and mileage as are paid In the District Courts of the United States. The fees shall be paid by the party at whose instance the witness appears.
order may be based shall consist solely of the petition and agreement;
(3) A waiver of further procedural steps before the Administrative Law Judge and Assistant Secretary; and
(4) A waiver of any right to challenge or
contest the validity of the findings and
rule or order made in accordance with the agreement.
(c) Submission. On or before expiration
of the time granted for negotiations, the parties or their counsel may:
(1) Submit the proposed agreement to
the Chief Administrative Law Judge or presiding Administrative Law Judge, as appropriate, for his consideration; or
(2)Inform th e Chief Administrative Law
Judge or presiding Administrative Law Judge, as appropriate, th at agreement cannot be reached.
(d) Disposition, in the event an agree ment containing consent findings and rule or order is submitted within the time allowed, the Chief Administrative Law Judge or presiding Administrative Law Judge, as appropriate, may accept the agreement by issuing his decision based upon the agreed findings.
i 44.2S N otice o f hearin g .
44.27 C onsent findings and rules or
(a) The Admlnls trative Law Judge shall
orders.
fix a place and date for the hearing and
(a) General. At any time before recep tion of evidence in any hearing or during any hearing, a reasonable opportunity may be afforded to permit negotiation by the parties of an agreement containing consent findings and a rule or order dis posing of the whole or any part ofthe pro ceedings. Allowance of such opportunity and the duration thereof shall be in the
discretion of the Chief Administrative Law Judge (tf no Administrative Law Judge has been assigned) or ofthe presid ing Administrative Law Judge. In decid ing whether to afford such an opportunity, the Administrative Law Judge shall con sider the nature of the proceeding, re quirem ents of the public interest,
notify alt parties a t least 30 days in ad vance of the date set, unless at least one party requests and ail parties consent to an earlier date, or the hearing date has been otherwise advanced In accordance with this part. The notice shall include:
(1) The time, place, and nature of the hearing; and
(2) The legal authority under which the hearing is to be held.
(b) In accordance with the provisions of section 554 of title 5 of the United States Code, a party may move for transfer of a hearing on the basis of convenience to parties and witnesses. Such motion should be filed with the Administrative Law Judge assigned to the case.
representations of the parties, and prob ability of an agreement which will result 5 44.29 Motions.
in ajust disposition ofthe issues involved. Each motion filed shall be in writing
(b) Contents. Any agreemen t containing and shall contain a short and plain state
consent findings and rule or order dispos ment of the grounds upon which it is
ing of (1)
a
proceeding shall That the rule or
also provide: order shall have
thebmaosteido.n
A statement may be filed
in opposition by any party
to the within
same effect as ifmade after a ftiUhearing; 10 days after the date of service. The Ad-
13
LEHMAN 00609
Title 30--Mineral Resources
minlstrative Law Judge may permit oral Administrative Law Judge may prescribe
motions during proceedings.
a time not less than 20 days within which
each party may file proposed findings or
5 44.30 H earin g p rocedures.
fact, conclusions of law, and rule or order,
(a) Order of proceeding. Except as may be ordered otherwise by the Administra
tive Law Judge, the petitioner shall pro
ceed first at a hearing. (b)Burden ofproof. The petitioner shall
have the burden of proving his case by a
together with a supporting brief express ing the reasons for such proposals. Such
proposals and brief shall be served on all other parties and shall refer to all portions of the record and to all authorities relied upon in support of each proposal.
preponderance of the evidence. (c) Evidence. (1) Admissibility. A party 5 44.32 Initial decision.
shall be entitled to present its case or de fense by oral or documentary evidence, to submit rebuttal evidence, and to conduct
such cross-examination as may be re quired for full and true disclosure of the
facts. Any oral or documentary evidence may be received, but the Administrative law Judge shall exclude evidence which is irrelevant, immaterial, or unduly repe titious.
(2) Testimony of witnesses. The testi
mony of a witness shall be upon oath or affirmation administered by the Admin istrative Law Judge.
(3) Objections. If a party objects to ad
(a) As soon as practicable after the time allowed for the filing ofproposed findings or Tact and conclusions of law, the Ad
ministrative Law Judge shall make and serve upon each party his decision, which shall become final upon the 30th day after service thereof, unless an appeal is filed as provided in $44.33 of this part. The decision of the Administrative Law Judge shall include;
(1) A statement of numbered findings of fact and conclusions of law, with reasons therefor, upon each material issue of fact, law, or discretion presented on the record; and
mission or rejection of any evidence, lim itation ofthe scope of any examination or
(2) The appropriate role, order, relief, or denial thereof.
cross-examination, or failure to limit such scope, he shall state briefly the grounds Tor such objection. Rulings on such ob jections shall appear in the record.
(4) Exceptions. Formal exception to an adverse ruling is not required.
<d)Official notice. Official notice may be
|b) The decision of the Administrative Law Judge shall be based upon a consid eration of the whole record and shall state ail facts officially noticed and relied upon, It shall be made on the basis or a prepon derance of reliable and probative evi dence.
taken or any material fact not appearing
In evidence in the record, which is among $ 44.33 D epartm ental review.
the traditional matters of judicial notice or concerning which the Department of. Labor by reason of its functions is pre sumed to be expert; Provided, that the parties shall be given adequate notice at
the hearing or by reference in the presid ing Administrative Law Judge's decision of the matters so noticed and shall be
given adequate opportunity to show the contrary.
|e) Transcript. Copies of the transcript of the hearing may be obtained by the parties upon written application filed with the reporter and payment or Tees at the rate provided in the agreement with the reporter.
(a) Notice of appeal. Any party may ap
peal from the initial decision of the Ad ministrative Law Judge by filing with the Assistant Secretary a notice or appeal within 30 days after service of the initial decision. The Assistant Secretary may consolidate related appeals. Copies of a notice ofappeal shall be served on ail par ties to the proceeding in accordance with 44.6 of this part-
lb) Statement of objections. Within 20
days after filing the notice of appeal, the appellant shall file his statement or ob jections to the decision of the Adminis trative Law Judge and serve copies on all other parties to the proceeding. The state
$ 44.31 Proposed findings of Tact, conclusions, and orders.
ment shall refer to the specific findings or fact, conclusions of law, or terms or the order objected to in the initial decision.
After consultation with the parties, the Where any objection is based upon evi-
14
t
i
!
Chapter 1-- Mine Safety and Health Administration
dence ofrecord, the objection need not be decision on all or any part of the proceed
considered by the Assistant Secretary if ing. Any other party may, within 10 days
specific record citations to the pertinent alter service of the motion, serve opposing
evidence are not contained in the state affidavits or countermove for summary
ment or objections.
decision. The Administrative Law Judge
(c) Responding statements. Within 20 may set the matter for argument and call
days after service of the statement of ob for submission of briefs. jections, any other party to the proceed (b) Filing or any documents under par
ing may file a statement in response.
agraph (a) of this section shall be with the
(d) Existing appeals of pending peti Administrative Law Judge, and copies of
tions. The entire record of each pending such documents shall be served in ac
petition or appeal within the Department cordance with $44.6 or this part.
of the Interior shall be transferred to the (c) Any affidavits submitted with the
Assistant Secretary for decision in ac motion shall set forth such facts as would cordance with the provisions of 544.35 of be admissible in evidence in a proceeding
this p art
subject to 5 U.S.C. 556 and 557 and shall
show affirmatively that the affiant Is com
$ 44.34 Transmission of record.
If an appeal is filed, the Administrative Law Judge shall transmit the record of the proceeding to the Assistant Secretary for review. The record shall include: the application; any request for hearing thereon; motions and requests filed in written form; rulings thereon; the tran script of testimony taken at the hearing, together with exhibits admitted in evi dence; any documents or papers filed in connection with prehearing conferences; such proposed findings of fact, conclu sions ofIaw, rules or orders, and support/ ing reasons, as may have been filed; and the Administrative Law Judge's decision.
petent to testify to the matters stated therein. When a motion for summary de cision Is made and supported as provided in this section, a party opposing the mo tion may not rest upon the mere allega tions or denials of such pleading. Such response must set forth specific facts showing that there is a genuine issue of
fact for the hearing. (d) The Administrative Law Judge may
grant the motion if the pleadings, affida vits, material obtained by discovery or otherwise, or matters officially noticed show that there is no genuine issue as to any material fact and a party is entitled to summary decision. The Administrative Law Judge may deny the motion when
44.35 Decision of the Assistant Secretary.
Appeals from a decision rendered pur suant to S44.32 or this part or appeals
ever the moving party denies access to information by means of discovery to a party opposing the motion.
<e) The denial of all or part of a motion for summary decision by the Administra
pursuant to 544.33(d) of this part shall be tive Law Judge shall not be subject to in
decided by the Assistant Secretary based terlocutory appeal to the A ssistant upon consideration or the entire record of Secretary unless the Administrative Law
the proceedings transmitted, together with Judge certifies in writing th at (1) the rul-
the statements submitted by the parties. inginvolves an important question of law
The decision may affirm, modify, or set or policy as to which there are substantial aside, in whole or part, the findings, con grounds for difference of opinion, and 12) clusions, and rule or order contained in an immediate appeal from the ruling may the decision of the presiding Administra materially advance termination of the
tive Law Judge and shall include a state proceeding. The allowance of an interlo
ment of reasons for the action taken.
cutory appeal shall not stay the proceed
Subpart D--Summary Decisions
ings before the Adminlstratlve Law Judge unless ordered by the Assistant Secre tary.
5 44.40 M otion for sum m ary decision. (a) Any party may, at least 20 days be 44.41 Summary decision.
fore the date fixed for any hearing under (a) Wogenuine issue o f materialfact. II) subpart C of this part, move with or with Where no genuine issue of a material fact out supporting affidavits for a summary is found to have been raised the Admln-
15
Title 30-- Mineral Resources
istrative Law Judge may issue an initial (4) Appeal. A decision on the applica
decision to become final 30 days after tion for relief pending appeal is not sub
service thereof, unless, within such time, ject to appeal, unless the Administrative
any party has filed an appeal with the Law Judge or Assistant Secretary certi
Assistant Secretary- Thereafter, the As fies in writing that (1) the ruling involves
sistant Secretary, after consideration of an important question of law or policy as
the entire record, may Issue a final deci to which therearesubstantial grounds for
sion. difference of opinion, and (2) an immedi
(2) An initial decision and a final deci ate appeal from the ruling may materially
sion made under this paragraph shall in advance termination of the proceeding.
clude a statement of--
The allowance of an interlocutory appeal
(1) findings and conclusions, and the shall not stay the proceeding unless or
reasons therefor, on all issues presented; dered by the Assistant Secretary.
and (5) Contents of application. An appli
(li) any terms and conditions of the rule cation for reliefpending appe al shall com
or order.
ply with applicable general requirements
(3) A copy of an initial decision and final of this part, state the specific relief re
decision under this paragraph shall be quested, and state how the applicant
served on each party.
meets the criteria set forth in paragraph
lb) Hearings on issues offact. Where a (bX6) of this section.
genuine question of material fact is raised, (6) Criteria. Before relief Is granted, the
tiie Administrative Law Judge shall, and applicant must clearly show that (1) the
in any other case may, set the case for an requested relief will not adversely affect
evidentiary hearing in accordance with the health or safety of miners In the af
subpart C of this part.
fected mine, and (2) there is a substantia]
likelihood th at the decision on appeal will
Subpart E--Effect af Initial Decision be favorable to the applicant.
(T)Response. All parties to the proceed
$44.50 E ffe c t o f appeal on decision; ing in which the application is filed shall
application for re lief pending appeal.
(a) Except as may result from proce dures set forth in paragraph (b) ofthis sec tion, a proposed decision of an Administrator is not operative pending appeal to an Administrative Law Judge, and a decision of an Administrative Law Judge is not operative pending appeal to the Assistant Secretary.
(b) Application far relief pending ap peal (1) Purpose. The purpose of an ap plication for relief pending appeal is to give effect to a decision of an Administra tor or Administrative Law Judge until the deelsion Is affirmed or reversed on appeal.
(2) Time forfiling. An application for re lief pending appeal shall be filed within 10 days of the decision sought to be effec tuated.
(3) Vfith whom filed. If an Administra tor's decision is the subject of the appli cation, it shall be filed with and decided by the Administrative Law Judge as signed or the Chief Administrative Law Judge if assignment has not been made. If an Administrative Law Judge's deci sion is the subject of the application, it shall be filed with the Assistant Secretary and shall be decided b y him.
have 3 days from date of receipt of the application to file a written response.
Evidence. An application tor relief pending appeal or response there to shall ordinarily be decided solely by reference to the record as it exists at the time the application and response thereto are ti mely filed.
(9) Hearing. The Assistant Secretary or
Administrative Law Judge may order that a hearing be held on any of the issues
raised in the application. (10) Expedited proceedings. A party
may request that the decision on relief pending appeal be expedited. The request shall be in writing, addressed to the per
son designated in paragraph (bK3) of this section, and accompanied by supporting documents that establish the party's claim
of exigent circumstances warranting ex pedited proceedings. Service of such re quests, where possible, shall be by personal delivery to all parties; otherwise, service shall be by telegram followed by regis tered or certified mall. Parties shall have 3 days Cum receipt of the request to file
a response. The official considering the request may order that a hearing be held on any of the issues raised in the request The official may order expedited proceed-
LEHMAN 00610
16
Chapter 1--Mine Safety and Health Administration
ings, Including expedited schedules for 44.52 R evocation o f m odification.
briefs end hearing, as he considers appro priate; Provided, that oral argument of
the appeal shall not be scheduled with less than 5 days notice to the parties, un less all parties to the proceeding consent to an earlier hearing.
Any party to a proceeding under this
part in which a petition for modification of a mandatory safety standard was granted may petition th at the relief granted be revoked due to a change in circumstances, because findings which
justified the relief are no longer valid.
$ 44.51 Finality for purposes of
ju d icial review.
Such petition to revoke shall be filed with the Chief Administrative Law Judge for his disposition and shall be subject to all
Only a decision by the Assistant Sec procedures of subparls C-E as if it were a
retary shall be deemed final agency action petition filed under S44.10 of this p a rt
for purposes ofjudicial review. A decision [FR Doc. 78-18895 Filed 7-6-78; 8:45
by an Administrator or Administrative am]
Law Judge which becomes final for lack of appeal is not deemed final agency ac tion for purposes of 5 U.S.C. 704.
PART45--INDEPENDENT CONTRACTORS [Reserved]
17
Title 30--Mineral Resources
SUBCHAPTER H--EDUCATION AND TRAINING
PART43--TRAININGAND RETRAININGOFMINERS
Subpaft A--Training and Retraining of Underground Miners
Subpdft A-- 'Training and Italro lriin g of Underground M iner*
431 Scope. 48.2 Definitions. 48.3 Tralnlngplans; time ofsubmission; where
filed; Information required; time Ibr approval ; method for disapproval; commencement of training; approval of Instructors. 48.4 Cooperative training program. 48.5 Training of new miners; minimum courses of instruction; hours of Instruction. 46.8 Training of newly-employed experienced minera; minimum courses ofinstruction. 48.7 Training of miners assigned to a task in which they have had no previous experience: minimum courses of Instruction. 48.8 Annual refresher training of miners: min imum courses of Iinstruction; hours ofinstrucllon. 48.8 Records of training. 48.10 Compensation for training. 45.11 Hazard training. 48.12 Appeals procedures.
5bfMrt B-- Training and Reljninm g of M in in W orking a t Surface M in t and S u rfa A m ai if
Undw grounrfM ina*
48.21 Scope. 48.22 Definitions. an va Training plans; time ofsubmission; where
filed; information required; tim e for approval; m ethod for disapproval; commencement of training; approval oflnslructors. 48.24 Cooperative training program. 48.25 Training of new miners; minimum courses of Instruction; hours of Instruction. 48.26 T raining o f newly-employed experi enced miners; minimum courses Of instruc tion. ' 48.27 Training of miners assigned to a task in which they have had no previous experience; minimum courses of instruction. 48.28 Annual refresher training of miners; minimum courses of instruction: hours of in struct! on48.29 Records of training. 48.30 Compensation for training. 48.31 Hazard training. 48.32 Appeals procedures.
A uthority: Secs. 101 and 115(a), (b) and (c) of the Federal Mine Safely and Health Act of 1917, Pub. L. 91-173 as amended by Pub. L. 95-164. 91 S tat. 1291, 1315-1316 (30 (J-S.C. 811, 825(af, (b), and (c)>.
S 48.1 Scope.
The provisions of this subpart A set forth the mandatory requirements for submitting and obtaining approval of programs for training and retraining min ers working in underground mines. Re quirements regarding compensation for training and retraining are also Included. The requirements for training and re training miners working a t surface mines and surface areas of underground mines are set forth in subpart B of this part.
S 48.2 Definitions.
For the purposes of this subpart A-- (a)(1) "Miner" means, for purposes of 548.3 through 48.10 of-this subpart A, any person working in an underground mine and who is engaged in the extrac tion and production process, or who is regularly exposed to mine hazards, orwho Is a maintenance or service worker em ployed by the operator or a maintenance or service worker contracted by the op erator to work at the mine Tor frequent or extended periods. This definition shall in clude the operator If the operator works underground on a continuing, even if ir regular, basis. Short term, specialized contract workers, such as drillers and blasters, who are engaged in the extrac tion and production process and who have received training under 48.6 Chaining of newly-employed experienced miners) of this subpart A may, In lieu of subsequent training under that section for each new employment, receive train ing under 48.11 (Hazard training) of this subpart A. This definition does not in clude:
(i) Workers under subpart C of this part 48, including shaft and slope workers, workers engaged in construction activi ties ancillary to shaft and slope sinking, and workers engaged in the construction of major additions to an existing mine which requires the mine to cease opera tions;
(ii) Supervisory personnel subject to MSHA approved State certification re quirements; and,
18
Chapter 1--Mine Safety and Health Administration
(iii) Any person covered graph (a)(2) or this section.
under
para
(2) "'Miner" means, for puiposesofS 48.11
(Hazard training) of this subpart A, any
person working in an underground mine
and excluding persons covered under par
48.3 Training plans; lime of
submission; where filed; information
required; time for approval; method for disapproval; commencement of training; approval of instructors.
agraph (aXI) of this section and subpart C of this part and supervisory personnel
subject to MSHA approved State certifi cation requirements. This definition in cludes any delivery, office, or -scientific worker or occasiona], short term main tenance or service worker contracted by the operator, and any student engaged in
(a) Each operator of an underground mine shall have an MSHA approved plan
containing programs for training new miners, training newly-employed experi enced miners, training miners for new tasks, annual refresher training, and haz ard training for miners as follows;
(1) In the case of an underground mine
academic projects involving his or her ex which is operating on the effective date
tended presence at the mine.
ofthis sub part A, the operator ofthe mine
(b) "Experienced miner" means a per son who is employed as an underground miner, as defined in paragraph (a)(1) of this section, on the effective date of these rules; or a person who has received train ing acceptable to MSHA from an appro priate State agency within the preceding 12 months; or a person who has had at least 12 months experience working in an underground mine during the preceding 3 years; or a person who has received the training for a new miner within the pre ceding 12 months as prescribed in 548.5 (Training of new miners) of this subpart A.
(c) "'New miner" means a miner who is not an experienced miner.
shall submit such plan for approval within 90 days after the effective date ofthts sub part A.
(2) Within 60 days after the operator submits the plan for approval, unless ex tended by MSHA, the operator shall have an approved plan for the mine.
(3) hi the case of a new underground mine which is to be opened or a mine which is to be reopened or reactivated after the effective date of this subpart A, the operator shall have an approved plan prior to opening the new mine, or reopen ing or reactivating the mine.
(b) The training plan shall be filed with the Chief of the Training Center, MSHA, for the area in which the mine is located.
(c) Each operator shall submit to the
(d) "Normal working hours" means a Chief of the Training Center, MSHA, the
period of time during which a miner is following information:
otherwise scheduled to work. This defi (1) The company.name, mlnename, and
nition does not preclude scheduling train MSHA identification number or the mine.
ing classes on the sixth or seventh working (2) The name and position ofthe person
day if such a work schedule has been es designated by the operator who is re
tablished for a sufficient period of time to sponsible for health and safety training at
be accepted as the operator's common the mine. This person may be the opera
practice. Miners shall be paid at a rate of tor.
pay which shall correspond to the rate of (3) A list ofMSHA approved instructors
pay they would have received had they with whom the operator proposes to make
been performing their norma) work tasks. arrangements to teach the courses, and
(e) ''Operata1" means any owner, lessee, or other person who operates, controls or supervises an underground mine; or any independent contractor identified as an operator performing services or construc tion at such mine.
(f) "Task" means a work assignment that includes duties of a job that occur on a regular basis and which requires phys ical abilities and job knowledge.
(g) "Act" means the Federal Mine Safety
the courses each instructor is qualified to teach.
(4) The location where training will be given for each course.
(5) A description of the teaching meth ods and the course materials which are to be used in training.
(6) The approximate number of miners
employed at the mine and the maximum number who will attend each session or
training. (T)The predicted time or periods of tim e
and Health Act of 1977.
when regularly scheduled refresher train-
19
Title 30--Mineral Resources
ing will be given. This schedule shall in for examination by the miners and their
clude the titles ol courses to be taught, representatives.
the total number of Instruction hours for (g) Except as provided in 548.7 (New
each course, and the predicted time and task training of miners) and 548.11 (Haz
length of each session of training.
ard training) of this subpart A, all courses
(8) For the purposes of 548.7 (New task shall be conducted by MSHA approved
training of miners) of this subpart A, the instructors.
operator shall submit:
(h) Instructors shall be approved by the
(i) A complete list of task assignmentsOffice of Education and Training MSHA,
to correspond with the definition of "task1' In one or more ofthe following ways:
In 48.2 (0 of this subpart A.
(1) Instructors shall take an Instructor's
(11) The titles of personnel conducting training course conducted by the Office
the training for this section.
of Education and Training, MSHA, or
(iii) The outline of training procedures given by persons designated by the Office
used in training miners in those work as of Education and Training, MSHA, to give
signments listed according to paragraph such instruction; and instructors shall
(c)(8)(i) of this section.
have satisfactorily completed a program
(lv) The evaluation procedures used to of instruction approved by the'Ofllce of
determine the effectiveness of training Education and Training, MSHA, in the
under 548.7 ofthis subpart A.
subject matter to be taught.
(d) The operator shal) furnish to the rep (2) Instructors may be designated by
resentative of the miners a copy of the MSHA as approved instructors to teach
training plan two weeks prior to its sub specific courses based on written evi
mission to the Chief of the Training Cen dence of the instructors' qualifications
ter. Where a miners'representative is not and teaching experience.
designated, a copy of the plan shall be (3) At the discretion of the Chief of the
posted on the mine bulletin board 2weeks Training Center, instructors may be des
prior to its submission to the Chief of the ignated by MSHA as approved instruc
Training Center. Written comments re tors to teach specific courses based on the
ceived by the operator from miners or performance of the instructors while
their representatives shal] be submitted teaching classes monitored by MSHA. to the Chiefof theTrainlng Center. Miners Operators shall indicate In the training
or their representatives may submit writ plans submitted for approval whether
ten comments directly to the Chief of the they want to have Instructors approved
Training Center.
based on monitored performance. The
(e) All training required by the training Training Center Chiefshall consider such
plan submitted to and approved by the factors as the size ofthe mine, the number
Chief of the Training Center as required of employees, the mine safety record and
by this su bpart A shall be subject to eval remoteness from a training facility when
uation by the Office of Education and determining whether instructor approval
Training, MSHA, to determine the effec based on monitored performance Is ap
tiveness of the training programs. If it is propriate.
deemed necessary, the Chief of the Train (4) On the effective date of this subpart
ing Center may require changes in, or ad A, cooperative instructors who have been
ditions to, programs. Upon request from designated by MSHA to teach MSHA ap
the Office of Education and Training, proved courses and who have taught such
MSHA, the operator shall make available courses within the 24 months prior to the
for evaluation by the Office of Education effective date of this subpart shall be con
and Training the instructional materials, sidered approved instructors for such
handouts, visual aids and other teaching courses.
accessories used or to be used in the train (i) Instructors may have their approval
ing programs. Upon request from the Of revoked by MSHA for good cause which
fice of Education and Training, MSHA, may Include not teaching a course at least
the operator shall provide information nee every 24 months: Before any revo
concerning the schedules or upcoming cation is effective, the Chief of the Train
training.
ing Center must send written reasons for
(OThe operator shall make a copy ofthe revocation to the instructor and the In
MSHA approved training plan available structor shall be given an opportunity to
at the mine site for MSHA inspection and demonstrate or achieve compliance be
LEHMAN 00612
20
Chapter 1-- Mine Safety and Health Administration
fore the Chief of the Training Center on and Trainingdisapproves a training plan
the matter. A decision by the Chief of the or a proposed modification of a training
Training Center to revoke an instructor's plan or requires c hanges in a training plan
approval may be appealed by the instruc or modification, the Chief of the Training
tor to the Director of Education and Center or the Director of Education and
Training, MSHA, 4015 Wilson Boulevard, Training shall notify the operator and the
Arlington, Va. 22203. Such an appeal shall miners' representative In writing of:
besubmitted to the Director ofEducatlon (1) The specific changes or Items of de
and Training within 5 days of notification ficiency.
of the Chief of the Training Center's de (2) The action necessary to effect the
cision. Upon revocation of an instructor's changes or bring the disapproved training
approval, th e Chief of the Training Center plan or modification Into compliance.
shall immediately notify operators who {3) The deadline for completion of re
use the instructor for training.
medial action to effect compliance, which
(j) The Chief of the Training Center for shall serve to suspend punitive action un
the area in which the mine is located shall der the provisions of sections 104 and 110
notify the operator and the miners' rep of the Act and other related regulations
resentative, in writing, within 60 days until that established deadline date, ex
from the date on which the training plan cept that no such suspension shall take
Is Sled, of the approval or status of the place in imminent danger situations.
approval of the training programs.
(n) The operator shall post on the mine
(1) Ifrevisions are required for approval, bulletin board, and provide to the miners'
or to retain approval thereafter, the re- representative, a copy of all MSHA revi
visions required shall be specified to the sions and decisions which concern the
operator and the miners' representative training plan at the mine and which are
and the operator and the miners' repre issued by the Chief of the Training Center
sentative shall be afforded an opportunity or the Director of Education and Train
to discuss the revisions with the Chief of- ing.
the Training Center, or to propose alter
nate revisions or changes. The Chiefof the 5 48.4 C ooperative tra in in g program .
Training Center, in consultation with the operator and the representative of the miners, shall fix a time within which the discussion will be held, or alternate revi sions or changes submitted, before final
approval Is made. (2) The Chiefofthe Training Center may
approve separate programs of the train ing plan and withhold approval of other programs, pending discussion of revisions or submission of alternate revisions or changes.
(k) Except as provided under 48.6(c) (Annual refresher training of miners) of
this subpart A, the operator shall com mence training of miners within 60 days after approval of the training plan, or ap proved programs of the training plan.
(l) The operator shall notify the Chief of the Training Center, MSHA, in the area
fa) An operator of a mine may conduct his own training programs, or may par ticipate In training programs conducted by MSHA, or may participate in MSHA approved training programs conducted by State or other Federal agencies, or as sociations ofmine operators, miners' rep resentatives, other mine operators, private
associations, or educational institutions tb) Each program and course ofinstruc
tion shall be given by instructors who have been approved by MSHA to instruct in the courses which are given, and such
courses and the training programs shall be adapted to the mining operations and
practices existing at the mine and shall be approved by the Chief of the Training
Center for the area in which the mine is located.
in which the mine is located, and the min 48.5 Training of new miners;
ers' representative of any changes or modIdeations the operator proposes to make in the approved training plan. The oper
minimum courses of instruction; hours of instruction.
ator shall obtain the approval of the (a) Each new miner shall receive no less
Training Center Chief for such changes or than 40 hours of training as prescribed in
modIdeations.
this section before such miner is assigned
(m) In the event the Chief of the Train to work duties. Such trainingshall be con
ing Center or the Director of Education ducted in conditions which as closely as
21
Title 30--Minenil Resources
practicable duplicate actual u n d er (6) Roof or ground control and ventila
ground conditions, and approximately 6 tion plans. The course shall include an in
hours of training shall be given at the troduction to and instruction on the roof
mine site.
or ground control plan in effect at the
(b) The training program for new miners mine and procedures for roof and rib or
shall include the following courses:
ground control; and an introduction to
(1) Instruction in the statutory rights of and instruction on the ventilation plan in
miners ond ifteir representatives under effect at the mine and the procedures for
the Act,- authority and responsibility of supervisors. The course shall include in struction in the statutory rights of miners and their representatives under the Act, including a discussion of section 2 or the Act; a review and description of the line
of authority of supervisors and miners' representatives and the responslb lllttes of such supervisors and miners' represen tatives; and an introduction to the oper ator's rules and the procedures Tor reporting hazards.
(2) Self-rescue and respiratory devices. The course shall Include Instruction and demonstration in the use, care, and main tenance of self-rescue and respiratory de
vices used at the mine. Such course shall be given before the new miner goes un
maintaining and controlling ventilation, (7) Health. The course shall include in
struction on the purpose of taking dust, noise, and other health measurements, and any health control plan in effect at
the mine shall be explained. The health
provisions of the Act and warning labels shall also be explained.
(8) Cleanup; rock dusting. The course shall include instruction on the purpose of rock dusting and the cleanup and rock dusting program In effect at the mine, where applicable.
(9)Hazard recognition. The course shall include the recognition and avoidance of hazards present in the mine, particularly any hazards related to explosives where explosives are used or stored at the mine.
derground.
(10)Electrical hazards. The course shall
(3) Entering and leaving ihe mine; include recognition and avoidance ofelec transportation; communications. The trical hazards.
course shall include instruction on the (It) First aid. The course shall indude procedures tn effect for entering and leav instruction in first aid methods accepta ing the mine; the check-in and check-out ble to MSHA. system in effect at the mine; the proce (12) Mine gases. The course shall in
dures for riding on and in mine convey clude instruction in the detection and
ances; the controls in effect for the avoidance orhazards associated with mine transportation of miners and materials; gases.
and the use of the mine communication (13) Health and safely aspects of the
systems, warning signals, and directional tasks to which the new miners und be as
signs.
signed. The course shall include instruc
(4) Introduction to the work environ- tion in the health and safety aspects of - merit. The course shall include a visit and -th e tasks to be assigned, the safe work
tour of the mine, or portions of the mine procedures of such tasks, and the man
which are representative of the entire datory health and safety standards per
mine. A method of mining utilized at the tinent to such tasks.
mine shall be observed and explained.
(14) Such other courses as may be re
(5) Mine map; escapeways; emergency quired by the Training Center Chlerbased
evacuation; barricading. The course shall on circumstances and conditions at the
Include a review of the mine map, the es mine.
capeway system; the escape, tire fighting, <c) Methods, Including oral, written, or
and emergency evacuation plans in effect practical demonstration, to determine
at the mine; and the location of aban successful completion of the training shall
doned areas. Also included shall be an in be included in the training plan. The
troduction to the methods of barricading methods for determining such comple
and the locations of the barricading ma tion shall be administered to the miner
terials, where applicable. The program of before he ts assigned work duties.
Instruction for escapeways and emer (d) Upon proof by an operator that a
gency evacuation plans approved by the newly employed miner has received the
District Manager shall be used for tilts courses and hours of instruction set forth
course.
in paragraphs (a) and (b) of this section
LEHMAN 00613
22
Chapter 1--Mine Safety and Health Administration
within t2 months preceding initial em areas; and, where applicable, methods of
ployment at amine, such miner need not barricading and the locations ofbarricad
repeat the training, but the operator shall ing materials. The program of instruction
give and the miner shall receive and com for escapeways and emergency evacua
plete the instruction and program or tion plans approved by the District Man
training set forth in paragraph (b) or ; 48.6 ager shall be used for this course.
(Training of newly-employed experienced (6) Roof or ground control and ventila
miners), and 5 48.7 (New task training of tion plans. The course shall include an in
miners), if applicable, before commencing troduction to and instruction on the roof
work.
or ground control plan In effect at the
mine and procedures for roof and rib or
5 48.6 Training of newly-employed
ground control; and an Introduction to
experienced miners; minimum
and instruction on the ventilation plan In
courses of instruction.
effect at the mine and the procedures for
maintaining and controlling ventilation.
(a) Anewly-employedexperiencedmlner (7) Hazard recognition. The course shall
shall receive and complete training in the include the recognition and avoidance of
program of Instruction prescribed in this section before such miner is assigned to work duties.
(b) The training program for newly-em ployed experienced miners shall include the following:
(1) Introduction to work environment. The course shall include a visit and tour
hazards present in the mine, particularly any hazards related to explosives where explosives are used or stored at the mine.
(8) Such other courses as may be re quired by the Training Center Chiefbased on circumstances and conditions a t the mine.
of the mine. The methods of mining uti 48.7 T ra in in g of m in e rs assigned to
lized at the mine shall be observed and explained.
(2) Mandatory health and safety standarris. The course shall include the man
a task in w hich they have had no
previous experience; minimum courses of instruction.
datory health and safety standards (a) Miners assigned to new work tasks
pertinent to the tasks to be assigned.
as mobile equipment operators, drilling
(3) Authority and responsibility of su machine operators, haulage and conveyor
pervisors and miners' representatives. systems operators, roof and ground con
The course shall include a review and de trol machine operators, and those In
scription of the line of authority of super blasting operations shall not perform new
visors and miners' representatives and work tasks in these categories until train
the responsibilities of such supervisors ing prescribed in this paragraph and par
and miners' representatives; and an in agraph (b) of th is section has been
troduction to the operator's rules and the completed. This training shall not be re
procedures for reporting hazards.
quired for miners who have been trained
(4) Entering and leaving the mine; and who have demonstrated safe oper
transportation; communications. The ating procedures for such new work tasks
course shall include instruction In the within 12 months preceding assignment.
procedures in effect for entering and leav This training shall also not be required for
ing the mine; the check-in and check-out miners who have performed the new work
system in effect at the -mine; the proce tasks and who have demonstrated safe
dures for riding on and in mine convey operating procedures for such new work
ances; the controls in effect for the tasks within 12 months preceding assign
transportation of miners and materials; ment. The training program shall include
and the use of the mine communication the following:
systems, warning signals, and directional (1) Health and safety aspects and safe
signs.
operating procedures for work tasks,
(5) Mine map; escapeways; emergency equipment, and machinery. The training
evacuation; barricading. The course shall shall include instruction in thehealth and
Include a review or the mine map; the es safety aspects and the safe operating pro
capeway system; the escape, lire righting, cedures related to the assigned tasks, and
and emergency evacuation plans in effect shall be given in an on-the-job environ
at the mine; the location of abandoned ment; and
23
Title 30--Minero) Resources
(2) (i) Supervised practice during non- prescribed in this section.
producttcm. The training shall include su (b) The annual refresher training pro
pervised practice In the assigned tasks, gram for all miners shall include the fol
and the performance of work duties at lowing courses of instruction:
times or places where production is not (1)Mandatory health and safety stand-.
the primary objective; or
aids. The course shall include mandatory
(ii) Supertrised operations during prohealth and safety standard requirements
duction. The training shall include, while which are related to the miner's tasks.
under direct and immediate supervision (2) Transportation controls and com
and production is in progress, operation munication systems, The course shall in
of the machine or equipment and the per clude instruction on the procedures for
formance orwork duties.
riding on and in mine conveyances; the
(3) New or modified machines and controls in effect for tire transportation of
equipment. Equipment and machine op miners and materials; and the use of the
erators shall be instructed in safe oper mine communication systems, warning
ating procedures applicable to new or signals, and directional signs.
modified machines or equipment to be in (3) Barricading. The course shall in
stalled or put into operation in the mine, clude a review of the methods of barri
which require new or different operating cading and locations of barricading
procedures.
materials, where applicable.
(4) Such other courses as may be re 14) Roo/or ground control and ventila
quired by the Training Center Chief based tion plans. The course shall include a re
on circumstances and conditions at the view of roof or ground control plans in
mine.
effect a t the mine and the procedures for
(b) Miners under paragraph (a) of this maintaining and controlling ventilation.
section shall not operate the equipment (5) first aid..The course shall include a
or machine or engage in blasting opera review of first aid methods acceptable to
tions without direction and Immediate M8 HA.
supervision until such miners have dem (6) Electrical hasards. The course shall
onstrated safe operating procedures for include recognition and avoidance orfec-
the equipment or machine or blasting op trical hazards.
eration to the operator or the operator's (7) Prevention o f gccidenis. The course
agent.
shall Include a review of accidents and
(c) Miners assigned a new task not cov causes of accidents, and instruction in
ered in paragraph (a) of this section shall accident prevention in the work environ
be instructed in the safety and health as ment.
pects and safe work procedures of the (8) Self-rescue devices and respiratory
task, prior to performing such task.
devices. The course shall include Instruc
(d) Any peison who controls or directs tion in the use, care, and maintenance of
haulage operations at a mine shall receive self-rescue and respiratory devices.
and complete training courses in safe (9) Explosives. The course shall include"
haulage procedures related to the haul a review and instruction on the hazards
age system, ventilation system, fire fight related to explosives. The only exception
ing procedures, and emergency evacuation to this course component is when there
procedures in effect at the mine before are no explosives used or stored on the
assignment to such duties.
mine property.
(e) All training and supervised practice (10) tfine gases. The course shall in
and operation required by this section clude instruction in the detection and
shall be given by a qualified trainer, or a avoidance ofhazards associated with mine
supervisor experienced in the assigned gases.
tasks, or other person experienced in the (11) Health. The course shall include in
assigned tasks.
struction on the purpose of taking dust,
noise, and other health measurements
5 48.8 Annual refresher training of miners; minimum courses of
instruction; hours of instruction.
and any health control plan in effect at
the mine shah be explained. The health provisions of the Act and warning labels shall also be explained.
(a) Each miner shall receive a minimum (12) Such other courses as may be re
Df 8 hours of annual refresher training as quired by the Training Center Chiefbased
LEHMAN 00614
24
Chapter 1--Mine Safety and Health Administration
on circumstances and conditions at the tion of miner) of this subpart A, a training
mine.
program before such miners commence
(c) All experienced miners already em their work duties. This training program
ployed at a mine on the effective date or shall include the following instruction,
the Act (March 9, 1978) shall receive re which is applicable to the duties of such
fresher training, as prescribed in this sec minera;
tion and in accordance with the approved (1) Hazard recognition and avoidance;
plan, to begin not more than SOdays after (2) Emergency and evacuation proce
the date of approval or the training pro dures;
gram required by this subpart A.
(3) Health and safety standards, safety
(d) Where annua! refresher training is rules, and safe working procedures;
conducted periodically, such sessions shall (4) Self-rescue and respiratory devices;
not be less than 30 minutes of actual in and
struction time and the miners shall be (5) Such other instruction as may be re
notified that the session is part of annual quired by the Chief of the Training Center
refresher training.
based on circumstances and conditions
at the mine.
48.9 Records o f training.
(b) Miners shall receive the instruction
(a) Upon a miner's completion of each MSHA approved training program, the operator shall record and certify on MSHA form 5000-23 that the miner has received the specified training. A copy ofthe train
ing certificate shall be given to the miner at the completion of the training. The training certificates Tor each miner shall be available at the mine site for inspec tion by MSHA and ibr examination by the miners, the miner's representative, and State inspection agencies. When a miner leaves the operator's employ, the miner shall be entitled to a copy of his training certificates.
(b) False certification that training was
given shall be punishable under sections 110(a) a nd (0 of the Act.
(c) Copies oftraining certificates for cur rently employed miners shall be kept at
required by this section at least once every 12 months.
(c) The training program required by this section shall be submitted with the training plan required by 548.3(a) (Train ing plans; Submission and approval) of this subpart A and shall include a state ment on the methods of instruction to be used.
(d) In accordance with 548.9 (Records of training) or this subpart A, the operator
shall maintain and make available for in spection certificates that minera ha ve re ceived the hazard training required by this section.
(e) Miners subject to hazard training shall be accompanied at all times while underground by an experienced miner, 3s defined In 448.2(b) (Definition of miner) or this subpart A.
the mine site lor 2 years, or for 60 days 5 48.12 Appeals procedures.
after termination of employment.
The operator, miner, and miners' rep
48.10 Compensation for training.
resentative shall have the right of appeal from a decision of the Training Center
(a) Training shall be conducted during Chief.
normal working hours; miners attending (a) In th e event an operator, miner, or
such training shall receive the rate of pay minera' representative decides to appeal
as provided in 548.2(d) (Definition of nor a decision by a Training Center Chief,
mal working hours) of this subpart A.
such an appeal shall be submitted, in
(b) If such training shall be given at a writing, to the Director of Education and
location other than the normal place of Training, MSHA, 4015 Wilson Boulevard,
work,minersshall be compensated for the Arlington, Va. 22203, within 30 days of
additional costs, such as mileage, meals, notification of the Chief of the Training
and lodging, they may incur In a ttending Center's decision.
such training sessions.
(b) The Director of Education and
Training may require additional infor
5 48.11 H azard training.
mation from the operator, the miners, or their representatives, and the Chief of the
la) Operators shall provide to those Training Center, if the Director deter
miners, as defined in 548.2(a)(2) (Defini mines such information is necessary.
25
Title 30--Mineral Resources
(c) The Director or Education andgraph (a)(2) of this section.
Training shall render a decision on the (a) (2) "Miner" means, for purposes of
appeal within 30 days after receipt or the 548.31 (Hazard training) or this subpart
appeal.
B, any person working in a surface mine
or surface areas or an underground mine
Subpart B--Training and Retraining excluding persons covered under para
of MinersWorking at Surface Mines and Surface Areas of Underground
Mines
graph (a)(1) or this section and subpart C of this part and supervisory personnel subject to MSHA approved State certifi cation requirements. This definition in
cludes any delivery, office, or scientific
48.21 Scope.
worker, or occasional, short-term main
The provisions of this subpart B set forth the mandatory requirements for submitting and obtaining approval or programs for training and retraining min
ers working at surface mines and surrace areas of underground mines. Require ments regarding compensation Tor train
ing and retraining are also Included. The requirements for training and retraining miners working in underground mines are
set forth In subpart A of this part.
tenance or service worker contracted by the operator, and any student engaged in academic projects involving his or her ex tended presence a t the mine. .
(b) "Experienced miner'' means a.per son who is employed as a miner, as de fined in paragraph (aX1) or this section, on the effective date or these rules; or a per son who has received training acceptable to MSHA from an appropriate State agency within the preceding 12 months; or a person who has had at least 12
5 48.22 Definitions.
For the purposes of this subpart B-- iaXl) "Miner" means, for purposes of 48.23 through 48.30 of this subpart B, any per son working in a surface mine or surface
months experience working in a surface mine or surface area or an underground
mine during the preceding 3 years; or a person who has received the training for a new miner within the preceding 12 months as prescribed in $48.25 (Training
areas of an underground mine and who is ofnew miners) of this subpart B.
engaged in the extraction and production (c) "New miner" means a miner who is
process, or who is regularly exposed to not an experienced miner.
mine hazards, or who is a maintenance or service worker employed by the operator or a maintenance or service worker con tracted by the operator to work at the mine for frequent or extended periods. This definition shall include the operator ifthe operator works at the mine on a con
tinuing, even ir irregular, basis. Short-, term, specialized contract workers, such as drillers and blasters, who are engaged in the extraction and production process and who have received training under
48.26 {Training of newly-employed ex
(d) "Normal working hours" means a period of time during which a miner is
otherwise scheduled to work. This defi nition does not preclude scheduling train ing classes on the sixth or seventh working day irsuch a work schedule has been es tablished for a sufficient period or time to be accepted as the operator's common
practice. Miners shall be paid at a rate of pay which shall correspond to the rate or pay they would have received had they been performing their normal work tasks.
perienced miners) or this subpart B, may
in lieu of subsequent training under that section Tor each new employment, receive training under 548.31 (Hazard training) or
(e) "Operator''means any owner, lessee, or other person who operates, controls, or supervises a surface mine or surface area r an underground mine; or any inde
this subpart B. This definition does not pendent contractor identified as an op
include: (i) Construction workers and shaft and
erator performing services or construction at such time.
slope workers under subpart C ofthis part (1) '`Task'' means a work assignment
48; that includes duties ofa job that occur on
(ii) Supervisory personnel subject to a regular basis and which requires phys
MSHA approved State certification re ical abilities and job knowledge.
quirements; and
(g) "Act" means the Federal Mine Safety
(iii) Any person covered under para- and Health Act of 1977.
LEHMAN 00615
26
Chapter 1--Mine Safety and Health Administration
48.23 T raining plans; tim e of
be used in training.
subm ission; where filed; inform ation
(6) The approximate number of miners
required; tim e Tor approval; m ethod
Tor disapproval; com m encem ent o f training; approval of instructors.
employed at the mine and the maximum
number who will attend each session or training.
(7) The predicted time or periods oftime
(a) Each operator or a mine shall have when regularly scheduled refresher train
an MSHA approved plan containing pro ing will be given. This schedule shall in
grams for training new miners, training clude the titles of courses to be taught, newly-employed experienced miners, the total number or instruction hours for
training miners for new tasks, annual re each course, and the predicted time and
fresher training, and hazard training for length of each session or training.
miners as follows:
(8) For the purposes of i 48.27 {New task
(1) In the case oi a mine which is open training or miners) of this subpart B, the
ating on the effective date or this subpart operator shall submit:
B, the operator or the mine shall submit (i) A complete list or task assignments
such plan for approval within 150 days to correspond with the definition o f `task"
after the effective date or this subpart B. in 948.22(f) of this subpart B.
(2) Within 60 days after the operator () The titles of personnel conducting
submits the plan for approval, unless ex the training for this section.
tended byMSHA,the operator shall have (iii) The outline of training procedures
an approved plan for the mine.
used in training miners in those work as
(3) In the case of a new mine which is to signments listed according to paragraph
be opened or a mine which is to be re (c)(8)(l) of this section.
opened or reactivated after the effective (iv) The evaluation procedures used to
date of this subpart B, the operator shall determine the effectiveness of training
have an approved plan prior to opening under 948-27 of this subpart B.
the new mine, or reopening or reactivat (d) The operator shall furnish to th e rep
ing the mine unless the mine is reopened resentative or the miners a copy of the
or reactivated periodically using portable training plan 2 weeks prior to its submis equipment and mobile teams orminem as sion to the Chief of the Training Center.
a normal method or operation by the op Where a miners'representative is not des
erator. The operator to be so excepted ignated, a copy orthe plan shall be posted
shall maintain an approved plan for train on the mine bulletin board 2 weeks prior
ing covering all mine locations which are to its submission to the Chiefof the Train
operated with portable equipment and ing Center. Written comments received
mobile teams ofminers.
by the operator from miners or their rep
(b) The training plan shall be filed with resentatives shall be submitted to the
the Chier or the Training Center. MSHA. Chief oi the Training Center. Miners or
for the area in which the mine is located. their representatives may submit written
.. (c) Each operator shall submit to the comments directly to the Chier or the
Chief of the Training Center, MSHA, the Training Center.
following information:
(e) All training required by the training
(1) The company name, mine name, and plan submitted to and approved by the
MSHA identification number or the mine. Chief of the Training Center as required
(2) The name and position of the person by this subpart Bshall be subject to eval
designated by the operator who is re uation by the Oillce or Education and
sponsible for health and safety training at Training, MSHA, to determine the effec
the mine. This person may be the opera tiveness or the training programs, ir It is
tor. deemed necessary, the Chier or the Train
(3) A list or MSHA approved)nstructors ing Center may require changes in, or ad
with whom th eoperatorproposes to make ditions to, programs. Upon request from
arrangements to teach the courses, and the Office or Education and Training,
the courses each instructor is qualified to MSHA, the operator shall make available
teach.
for evaluation by the Office or Education
(4) The location where training will be and Training the instructional materials,
given for each course.
handouts, visual aids, and other teaching
(5) A description of the teaching meth accessories used or to be used in the train
ods and the course materials which are to ing programs. Upon request from the Of-
27
LEHMAN 00616
Title 30--Mineral Resources
Bee of Education and Training, MSHA, 0) Instructors may have their approval
the operator shall provide Information revoked by MSHA for good cause which
concerning schedules or upcoming train-
lug* (() The operator shall make a copy of the
MSHA approved training plan available at the mine site for MSHA inspection and examination by the miners and their rep
may include not teaching a course at least once every 24 months. Before any revo cation is effective, the Chier or the Train ing Center must send written reasons for revocation to the instructor and the in structor shall be given an opportunity to
resentatives. (g) Except as provided In 5 48.27 (New
task training of miners) and 48.31 (Haz ard training) of this subpart B, all courses shall be conducted by MSHA approved
demonstrate or achieve compliance be fore the Chier or the Training Center on the matter. A decision by the Chier of the Training Center to revoke an instructor's approval may be appealed by the instruc.
instructors. (h) Instructors shall be approved by the
Office of Education and Training, MSHA, in one or more of the following ways:
tor to the Director of Education and Training, MSHA, 4015 Wilson Boulevard, Arlington, Va. 22203. Such an appeal shall be submitted to the Director ofEducation
and Training within 5 days ornotification
(1)Instructors shall take an instructor's of the Chief of the Training Center's de
training course conducted by the Office cision. Upon revocation of an instructor's
or Education and Training, MSHA, or approval, the Chier or the Training Center
given by persons designated by the Office shall immediately notify operators who ofEducation and Training, MSHA, to give use the instructor for training.
such instruction; and instructors shall (j) The Chief of the Training Center for
have satisfactorily completed a program the area in which the mine is located shall
of instruction approved by the Office of Education and Training, MSHA, in the
notify the operator and the miners' rep resentative, in writing, within 60 days
subject matter to be taught.
from the date on which (he training plan
(2) Instructors may be designated by MSHA as approved instructors to teach
is filed, of the approval or status of the approval of the training programs.
specific courses based on written evi (1) ir revisions are required for approval,
dence of the instructors' qualifications or to retain approval thereafter, the re.
and teaching experience.
visions required shall be specified to the
.
(3) At the discretion of the Chief of the Training Center, instructors may he des
ignated by MSHA as approved instruc tors to teach specific courses based on the performance of the instructors while teaching classes monitored by MSHA.
Operators shall indicate in training plans submitted for approval Whether they want to have instructors approved based on monitored performance. The Training Center Chief shall consider such factors as the size of the mine, the number or em ployees, the mine safety record and re moteness (Torn a training facility when determining whether instructor approval
based on monitored performance is ap
propriate.
operator and the miners' representative and the operator and the miners' repre sentative shall be afforded an opportunity to discuss the revisions with the Chief of the Training Center, or propose alternate revisions or changes. The Chier of the Training Center, in consultation with the
operator and the representative of min ers, shall fix a time within which the dis cussion will be held, or alternate revisions or changes submitted, before final ap proval is made.
(2)The Chiefofthe Training Center may approve separate programs or the train ing plan and withhold approval of other programs, pending discussion ofrevisions or submission or alternate revisions or
changes.
(4) On the effective date of this subpart (k) Except as provided under 48.28(c)
B, cooperative instructors who have been (Annual refresher training or miners) or
designated by MSHA to teach MSHA ap this subpart B, the operator shall com
proved courses and who have taught such mence training or miners within 60 days
courses within 24 months prior to the ef after approval of the training plan, or ap
fective date of this subpart shall be con proved programs or the training plan.
sidered approved instructors for such (l) The operator shall notify the Chier
courses.
of the Training Center, MSHA, in the area
28
i
s
Chapter 1--Mine Safety and Health Administration
In which the mine is located and the min 5 48.25 Training of new miners;
ers'representative ofany changes or mod
ifications which the operator proposes to make in the approval training plan. The
minimum courses of instruction; hours of instruction.
operator shall obtain the approval of the (a) Each new miner shall receive no less
Training Center Chleffor such changes or modifications.
than 24 hours or training as prescribed in this section. Except as otherwise pro
<m) In the event the Chief of the Train vided in this paragraph, new miners shall
ing Center or the Director of Education and Training disapproves a training plan or a proposed modification of a training plan or requires changes in a training pian or modification, the Chief of the Training
receive this training before they are as signed to work duties. At the discretion of the Chief of the Training Center, new miners may receive a portion of this train ing artier assignment to work duties: Pro
Center or the Director of Education and Training shall notify the operator and the
vided, that no less than 8hours ortraining shall in all cases be given to new miners
miners' representative in writing of:
before they are assigned to work duties.
(1) The specific changes or items of de The following courses shall be included in
ficiency.
the 8 hours or training: Introduction to
(2) The action necessary to effect the work environment, hazard recognition,
changes or bring the disapproved training plan or modification into compliance.
(3) The deadline for completion of re
medial action to effect compliance, which shall serve to suspend punitive action un
der the provisions of sections 104 and 110 of the Act and other related regulations until that established deadline date, ex
and health and safety aspects of the tasks to which the new miners will be assigned. Following the completion of the preassignment training, new minere shall then receive the remainder of the required 24 hours of training, or up to 16 hours, within 60 days. Operators shall indicate in the training plans submitted for ap
cept that no such suspension shall take place in imminent danger situations.
[n) The operator shall post on the mine bulletin board, and provide to the miners' representative, a copy of all MSHA revi sions and decisions which concent the training plan a t the mine and which are
proval whether they want to train new miners after assignment to duties and for how many hours. In determining whether new miners may be given this training after they are assigned duties, the Train ing Center Chief shall consider such fac
tors as the mine safety record, rate of
-issued by the Chief of the Training Center or the Director of Education and Train
employee turnover and mine size. Miners who have not received the full 24 hours of
ing. new miner training shall be required to
48.24 Cooperative train in g program.
work under the close supervision of an experienced miner.
(b) The training program for new miners
(a) An operator of a mine may conduct .. shall include the following courses;
his own training programs, or may par (1) Jnsiruciion in the statutory rights of
ticipate In training programs conducted miners and their representatives under
by MSHA, or may participate in MSHA the Act; authority and responsibility of
approved training programs conducted supervisors. The course shall include in
by State or other Federal agencies, or as struction in the statutory rights or miners
sociations ofmlne operators, miners' rep and their representatives under the Act,
resentatives, other mine operators, private including a discussion oi section 2 of the
associations, or educational institutions. Act; a review and description of the line
(b) Each program and course or instruc of authority of supervisors and miners'
tion shall be given by instructors who representatives and the responsibilities of
have been approved by MSHA to instruct such supervisors and miners' represen
in the courses which are given, and such tatives; and an Introduction to the oper
courses and the training programs shall ator's rules and the procedures for
he adapted to the mining operations and reporting hazards.
practices existing at the mine and shall (2) Self-rescue and respiratory devices.
be approved by the Chief of the Training The course shall include instruction and
Center Tor the area in which the mine is demonstration In the use, care, and main
located.
tenance of self-rescue and respiratory de-
29
Title 30--Mineral Resources
vices, where applicable. (3) Transportation controls and com
munication systems. The course shall in clude Instruction on the procedures in effect for riding on and in mine convey ances where applicable; the controls for the transportation of miners and mate rials; and the use of mine communication systems, warning signals; and directional
signs. (4) Introduction fo work environment.
The course shall include a visit and tour of the mine, or portions of the mine which are representative of the entire mine. The method of.mining or operation utilized shall be observed and explained.
(5) Escape and emergency evacuation plans; firewanting and fire fighting. The
course shall include a review of the mine escape system, and escape and emer gency evacuation plans in effect at the mine; and Instruction in the firewaming signals and fire fighting procedures.
(6) Ground control; working in areas of kighwalls, water hazards, pits and spoil banks; illumination and ntght work. The course shall include, where applicable, an introduction to and instruction on the highwall and ground control plans in ef fect at the mine; procedures for working safely In areas of highwalls, water haz ards, pits and spoil banks; the illumina tion of work areas; and safe work procedures during the hours of darkness.
(7) Health. The course shall Include in struction on the purpose of taking dust measurements, where applicable, and noise and other health measurements, and any health control plan in effect at the mine'shall be explained. The health provisions of the Act and warning labels shall also be explained.
(8) Hazard recognition. The course shall Include the recognition and avoidance of hazards present In the mine.
(9) Electrical hazards. The course shall include recognition and avoidance ofelec trical hazards.
(10) First aid. The course shall include instruction in first aid methods accepta
ble to MSHA. (11) Explosives. The course shall in
clude a review and instruction on the haz ards related to explosives. The only exception to this course component is when no explosives are used or stored on
mine property. (12) Health and safety aspects o f the
tasks to which the new miner will be as
signed. The course shall include instruc tions in the health and safety aspects of
the tasks to be assigned, the safe work
procedures of such tasks, and the man datory health and safety standards per tinent to such tasks.
(13) Such other courses as may be re quired by the Training Center Chief based on circumstances and conditions at the mine.
(c) Methods, including oral, written or practical demonstration, to determine successful completion of the training shall be Included in the training plan. Upon completion of training, the methods for determining successful completion shall be administered to the miner. The method for determining successful completion of pre assignment training under paragraph (a) of this section shall be administered to the miner before he is assigned to work duties.
(d) Upon proof by an operator that a newly employed miner has received the courses and hours of instruction set forth in paragraphs (a) and (b) of this section within 12 months preceding initial em ployment at a mine, such miner need not repeat the training, but the operator shall give and the miner shall receive and com plete the instruction and program of training set forth in paragraph (b) of S 48.26 (Training of newly-employed expe rienced miners) and 43.27 (New task training of miners), if applicable, before commencing work.
S 48.26 Training of newly-employed
experienced miners; minimum courses of instruction.
(a)Anewly-employedexperienced miner shall receive and complete training In the program of instruction prescribed in this section before such miner is assigned to work duties.
(b) The training program for newly-em ployed experienced miners shall include the following:
(1) Introduction to work environment. The course shall Include a visit and tour of the mine. The methods of mining or operations utilized at the mine shall be observed and explained.
(2) Mandatory health and safety stand ards. The course shall include the man datory health and safety standards pertinent to the tasks to be assigned.
(3) Authority and responsibility of su-
LEHMAN 00617
30
C h a p te r 1--Mine S a fe ty a n d Health Administration
pervisors and miners' representatives. This training shall not be required for The course shall include a review and de miners who have been trained and who
scription of the line of authority of super have demonstrated safe operating pro
visors and miners' representatives and cedures for such new work tasks within
the responsibilities of such supervisors 12 months preceding assignment. This
and miners? representatives; and an in training shall also not be required for min
troduction to the operator's rules and the ers who have performed the new work
procedures for reporting hazards. (4) Transportation controls and com
munication systems. The course shall in clude instruction on the procedures in effect for riding on and in mine convey ances; the controls for the transportation
tasks and who have demonstrated safe operating procedures for such new work tasks within 12 months preceding assign ment. The training program shall include the following;
(1) Health and safety aspects and safe
of miners and materials; and the use of operating procedures fo r work tasks,
the mine communication systems, warn equipment, or machinery. The training
ing signals, and directional signs.
shall include Instruction in the health and
(5) Escape and emergency evacuation pians; firewaming and fire fighting. The
safety aspects and safe operating proce dures related to the assigned tasks, and
course shall include a review of the mine shall be given in an on-the-job environ
escape system; escape and emergency ment; and, evacuation plans in effect at the mine; I2)(i) Supervised pracitce during nan-
and instruction in the firewaming signals production. The trainingshallincludesu
and Are fighting procedures.
pervised practice in the assigned tasks,
(8) Ground controls; working In areas and the performance of work duties at
of highwalls, water hazards, pits, and times or places where production is not
spoil banks; illumination and night work. the primary objective; or,
The course shall include, where applica (il) Supervised operation during pro
ble, an introduction to and instruction on duction. The training shall include, while
the highwall and ground control plans in under direct and immediate supervision
effect at the mine; procedures for working and production is in progress, operation
safely In areas of highwalls, water haz of the machine or equipment and the per ards, pits, and spoil banks, the illumina formance of work duties-
tion of work areas, and safe work (3) JVeu)or modified machines and equip
procedures for miners during hours of ment. Equipment and machine operators
darkness.
shall be instructed in safe operating pro
(7) Hazard recognition. The course shall cedures applicable to new or modified
include the recognition and avoidance of machines or equipment to be installed or
hazards present in the mine, particularly put into operation in the mine, which re
any hazards related to explosives where quire new or different operating proce
explosives are used or stored at the mine. dures.
(8) Such other courses as may be re (4) Such other courses as may be re-
quired by theTrainingCenter Chiefbased `qulred by theTrainingCenter Chief based
on circumstances and conditions at the on circumstances and conditions at the
mine.
mine.
(b) Miners under paragraph (a) of this
i 48.27 T ra in in g o f m iners assigned section shall not operate the equipment
to a ta s k in w hich they have had no or machine or engage in blasting opera
previous experience; m inim um
tions without direction and immediate
courses of instruction.
supervision until such miners have dem onstrated safe operating procedures for
(a) Miners assigned to new work tasks the equipment or machin e or blasting op
as mobile equipment operators, drilling eration to the operator or the operator's
machine operators, haulage and conveyor systems operators, ground control ma
agent. t'c) Miners assigned a new task not cov
chine operators, and those in blasting op ered in paragraph (a) of this section shall
erations shall not perform new work tasks be instructed In the safety and health as In these categories until training pre pects and safe work procedures of the
scribed In this paragraph and paragraph task, prior to performingsuch task.
(b) of this section has been completed. (d) All training and supervised practice
31
Title 30--Mineral Resources
and operation required by this section measurements, where applicable, and
shall be given by a qualified trainer, or a noise and other health measurements,
supervisor experienced in the assigned and any health control plan In effect at
tasks, or other person experienced In the the mine shall be explained. The health
assigned tasks.
provisions or the Act and warning labels
shall also be explained.
48.28 Annual refresher training of
(9) Explosives- The course shall include
miners; minimum courses of
a review and instruction on the hazards
instruction; hours of instruction.
related to explosives. The only exception to this course component ts when there
(a) Each miner shall recel ve a minimum are no explosives used or stored on the
or 8 hours of annual refresher training as mine property.
prescribed in this section.
(10) SeW-reseue and respiratory de
(b) The annual ,refresher training pro vices. The course shall include instruction
gram Tor all miners shall include the fob lowing courses ot instruction;
and demonstration In the use, care, and maintenance of self-rescue and respira
(1) Mandatory health and safety stand tory devices, where applicable.
ards. The course shall include mandatory (11) Such other courses as may be re
health and safety standard requirements quired by the Training Center Chiefbased
which are related to the miner's tasks. on circumstances and conditions at the
(2) Transportation controls and com munication systems. The course shall in
mine. (c) All experienced miners already em
clude instruction on the procedures Tor ployed at a mine on the effective date or
riding on and in mine conveyances; the the Act (Match 9, 19(78) shall receive re
controls in effect for the transportation of fresher training, as prescribed in this sec
miners and materials; and the use or the tion and in accordance with an approved
mine communication systems, warning plan, to begin not more than 90 days after
signals, and directional signs.
the date or approval or the training pro
(3) Escape and emergency evacuation gram required by this subpart B.
plans; firewaming and fire fighting. The- (d) Where annual refresher training ts
course shall include a review or the mine conducted periodically, such sessions shall
escape system; escape and emergency not be less than 30 minutes of actual in
evacuation plans in effect at the mine; struction time and the miners shall be
and instruction in the firewaming signals notified that the session is part or annual
and fire fighting procedures.
refresher training.
(4) Ground control; working in areas of highwalls, water hazards, pits, and spoil
48.29
Records of training.
banks; illumination and night work. The (a) Upon a miner's completion or each
course shall include, where applicable, a MSHA approved training program, the
review and instruction on the highwall operator shall record and certify on MSHA
and ground control plans in effect at the form 5000-23 that the miner has received
mine; procedures Tor working sarely In ' the specified training. A copy orthe train
areas of highwalls, water hazards, pits, ing certificate shall be given to the miner
and spoil banks; the illumination of work at the completion of the training. The
areas; and safe work procedures during training certificates Tor each miner shall
horns of darkness.
be available at the mine site Tor inspec
(5) first aid. The course shall include a tion by MSHA and Torexamination by the
review of first aid methods acceptable to miners, the miners' representative and
MSHA.
State inspection agencies. When a miner
(6) Electrical hazards. The course shall leaves the operator's employ, the miner .
include recognition an d avoidance of elec shall be entitled to a copy or his training
trical hazards.
certificates.
(7) Prevention of accidents. The course (b) False certification that training was
shall include a review or accidents and given shall be punishable under sections
causes of accidents, and instruction in 110(a) and (I) oTthe Act-
accident prevention in the work environ (c) Copies oftraining certificates for cur
ment.
rently employed miners shall be kept at
(8) Health. The course shall include In the mine site Tor 2 years, or Tor 60 days
struction on the purpose of taking dust after termination of employment.
32
Chapter 1--Mine Safety and Health Administration
S 48-30 C om pensation Tor train in g .
this subpart B and shall include a state
snamlwousoota(cc.rpabrlahm)kr)two,itaiovrmorlanirsdwiikTunneoiorecindtnarrhhgksiigennihstsrnirho5nhagatu4agihlrhn8llaslsoi.b)2hnnrue2eoagrtlcrclsdhlseto;)hheibm(vmiaDesenlpilcosnctefhubreoinmnrebenssipadatrgiataluaoeittvcrnpdteteetleoBlnonaodrrc.dranepidttonahuorgyaerringsmussochpesef(ceaeeitdvrtndlc)iale.ttoidimnnooi.nnanth,Iigtnnche)teeaaoriictnminictsfhoeitacritrnshuaddtocsaeutdnmsibscotapenhokarawerritteniamtBqsvhtui,arn4ituirhle4ceare8dtbsi.ol2oheb9pnayeT(vtrRooeartehtirbocnieesrords
additional costs, such as mileage, meals,
and lodging, they may incur in attending 4S.32 Appeals procedures.
such training sessions.
The operator, miner, and miners' rep
5 48.31 Hazard training.
resentative shall have the right or appeal from a decision or the Training Center
ta) Operators shall provide to those Chief.
miners, as defined in S 48.22(a)(2) (Defini (a) In the event an operator, miner, or
tion orminer) orthis subpart B, a training miners' representative decides to appeal
program berore such miners commence a decision by the Training Center Chief,
their work duties. This training program such an appeal shall be submitted, in
shall include the following instruction, writing to the Director or Eductaion and
which is applicable to the duties of such Training, MSHA, 4015 Wilson Boulevard,
miners:
Arlington, Va. 22203, within 30 days or
(1) Hazard recognition and avoidance; notification of the Chief of the Training
(2) Emergency and evacuation proce Center's decision.
dures;
(b) The Director or Education and
(3) Health and safety standards, safety Training may require additional infor
rules and safe working procedures;
mation from the operator, the miners or
(4) Self-rescue and respiratory devices; their representatives, and the Chier or the
and, Training Center, ir the Director deter
(5) Such other instruction as may be re mines such information Is necessary.
quired by the Chief of theTraVnlng Center (c) The Director of Education and
based on circumstances and conditions Training shall render a decision on the
at the mine.
appeal within 30 days after receipt or the
<b) Miners shall receive the instruction appeal.
required by this section at least once (FR Doc. 78-29DD1 Filed 10-12-78; 8:45
every 12 months.
am]
(c) The training program required by
this section shall be submitted with the training plan required by i 48.23(a) (Train ing plans; .Submission and approval) of
PART49--MINERESCUETEAMS (Reserved]
33
Title 30--Mineral Resources
SUBCHAPTERS lL-[RESERVED] SUBCHAPTER M-- ACCIDENTS, INJURIES, ILEXESSES, EMPLOYMENT,
AND PRODUCTION IN MINES
PART SO--NOTIFICATION, INVESTIGATION, REPORTS AND RECORDS OFACCIDENTS, INJURIES, ILLNESSES, EMPLOYMENT, AND COAL
PRODUCTION IN MINES
Health Act of 1977, Pub. L. 91-173 as amended by Pub. L. 95-164, 30 U.S.C. 957, 80 S t a t 803; secs. 103(e), i l l . and 508 or the Federal Coal Mine Health and Safety Act of 1969,30 US.C. secs. 813(e), 821, and 957; and secs. 4 and 13 of the Federal Metal and Nan-Metallic Mine safety A ct 30 U.S.C. secs. 723, 732.
Subpart A-- Genem l
Sec. 50.1 Purp<js'end Scope. 502 Definitions.
Souses: 42 F R 65535, Dec. 30, 1977, unless otherwise noted.
Note: Nomenclature changes to this part ap pear a t 43 F R 12318, Mar. 24,197B.
Subpart B-- N otification, tn veilig o tien , Preu rvo tlM i e l
fn 'iltn tr
5010 Immediate Notification 50.11 Investigation. 50.12 Preservation of Evidence.
Subpart A-- General
5 50.1 Purpose and Scope. This Part 50 Implements 5 5 103(e) and
Subpen C-- Reporting of Accidents, ln|urfes, end
111 of the Federal Coal Mine Health and
U b itttes
Safety Act of 1969,30 U.S.C. 801 et seq.,
5020 Preparation and submission of MSHA and 5i 4 and 13 of the Federal Metal and Report Porrn 7000-1--Mine Accident, Injury, Nonmetalllc Mine Safety Act, 30 U.S.C.
and Illness Report.
731 et seq., and applies to operators of
50.20- 1 General Instructions for Completing coal, metal, and nonmetallic mines. It re
MSHA Form 7000-1. 50.20- 2 Criteria--Transfer to another job.
50.20- 3 Criteria--Differences between medi cal treatm entand first aid.
50.20- 4 Criteria--MSHA Form 7000-1, Sec
quires operators to immediately notify the Mine Safety and Health Administra tion (MSHA) of accidents, requires oper ators to investigateaccidents, and restricts
tion A.
disturbance of accident related areas.
50.20- 5 crlteriB--MSHA Form 7000-1. Sec This Part also requires operators to file
tion B.
reports pertaining to accidents, occupa
50.20tion
c.6
50.20- 7
...tionD ,..
C r ite r ia --MSHA
C r ite r ia --MSHA . ..............
Form 7000-1, Sec tional injuries and occupational illnesses,
Fo _
rm 7000-1, .................
S_ec-eatirsoanwtoedrlalstataos,
employment, and with MSHA, and maintain copies
coal produc requires op-of reports at
Subpett D-- Q u a n tity Em ploym ent and Coal
Production Deport
50.30 Preparation and Submission of MSHA Form 7000-2--Q uarterly Em ploym ent and Coal Production Report.
50.30-1 General Instructions for Completing MSHA Form 7000-2.
relevant mine offices. The purpose of this Part is to implement MSHA's authority to Investigate, and to obtain and utilize
information pertaining to, accidents, in juries, and illnesses occurring or originat ing in mines. In utilizing information received under Part 50, MSHA will de
velop rates or injury occurrence (incident
Subpart E-- M obile none of Rocordif V erification of In fam allo n
rates or IR1, on the basis of 200,000 hours of employee exposure (equivalent to 100
50.40 Maintenance of Records.
employees working 2,000 hours per yearl.
50.41 verification or Reports.
The Incidence rate for a particular injury
Authority: Secs. 301(a) and 302[a) of the Fed eral Mine Safety and Health Amendments Act
category will be based on the formula: NOTE:
or 1977, Pub. L. 65-164, 30 U.S.C. 961 and 951 and 29 U.S.C. 577a, 91 S l a t 1317 and 91 Stat.
1319; sec. 508 of the Federal Mine Safety and
no. of cases x 200,000 - hours of employee exposure
34
Chapter 1--Mine Safety and Health Administration
MSHA willdevelop data respecting injury jury to a miner which occurs at a mine for
severity using days away from work or which medical treatment is administered,
days of restricted work activity and the or which results in death or loss of con
200,000 hour base as criteria. The severity sciousness, inability to perform all job
measure (SM) for a particular injury cat duties on any day after an injury, tem
egory will he based on the formula:
porary assignment to other duties, or
SM _ sum of days x 200,000
transfer to another job. (0 "Occupational illness" means an ill
hours of employee exposure
ness or disease ofa miner which may have
142 FR 65535, Dec. 30, 1977; 43 FR 1617, Jan. 11,1978, as amended at 43 FR 12318, Mar. 24,1978]
resulted from work at a mine or for which an award of compensation is made.
(gl "First aid" means one-time treat ment, and any follow-up visit for obser
vational purposes, of a minor injury.
50.2 D efinitions.
(h] "Accident" means: (11 A death of an individual a t a mine;
As used in this Part:
(21 An injury to an individual a t a mine
(a) "Mine" means: (1) an area of land which has a reasonable potential to cause
from which minerals are extracted in non death;
liquid form or, if in liquid form, are ex (3) An entrapment of an Individual for
tracted with workers underground; (2) more than thirty minutes;
private ways and roads appurtenant to (4) An unplanned inundation of a mine
such area; and (31lands, excavations, un. by a liquid or gas;
derground passageways, shafts, slopes, (51 An unplanned ignition or explosion
tunnels and workings, structures, facili. of gas or dust;
ties, equipment, machines, tools, or other (61 An unplanned mine fire not extin
property Including impouiidmen ts, reten guished within 30 minutes ofdiscovery;
tion dams, and tailings ponds, on the sur (71 An unplanned ignition or explosion
face orun derground, used in,or to be used ofa blasting agent or an explosive;
in, or resulting from, the work of extract (81 An unplanned roof fall at or above
ing such minerals from their natural de the anchorage zone In active workings
posits in nonliquid form, or If In liquid where roof bolts are in use; or, an un
form, with workers underground, or used planned roof or rib fall In active workings
In, or to be used In, the milling of such that Impairs ventilation or impedes pas
minerals, or the work of preparing coal or sage;
other minerals, and includes custom coal (9) A coal or rock outburst that causes
preparation facilities.
withdrawal of miners or which disrupts
(bi 'Work of preparing the coal" means regular mining activity for more than one
the breaking, crushing, sizing, cleaning, hour;
washing, drying, mixing, storing, and (10) An unstable condition a t an Im
loading ofbituminous coal, lignite, or an poundment, refuse pile, or culm bank
thracite, and such other work ofpreparing which requires emergency action in order
such coal as is usually done by the oper to prevent failure, or which causes indi
ator of the coal mine.
viduals to evacuate an area; or, failure of
(cl "Operator" means:
an impoundment, refuse pile, or culm
(1) Any owner, lessee, or other person bank;
who operates, controls, or supervises a (11) Damage to hoisting equipment in
coal mine; or,
a shaft or slope which endangers an In
(2) The person, partnership, associa dividual or which Interferes with use of
tion, or corporation, or subsidiary ofa cor the equipment for more than thirty min
poration operating a metal or nonmetal utes; and
mine, and owning the right to do so, and (121 An event at a mine which causes
Includes any agent thereof charged with death or bodily Injury to an individual not
responsibility for the operation of such at the mine a t the time the event occurs.
mine.
(d) "Miner" means any individual work [42 FR 65535, Dec. 30, 1977; 43 FR 1617,
ing in a mine.
Jan. 11,1978, as amended at 43 FR 12318,
(e) "Occupational injury" means any in Mar. 24,1978]
35
Tifia 30--Mineral Resources
Subparf B--Notification, Investigation, Preservation of
Evidence
50.10 Im m ediate N otification-
If an accident occurs, an operator'shali immediately contact the MSHA District or Subdistrict Office having Jurisdiction over its mine. If an operator cannot con tact the appropriate MSHA District or Subdistrict Office it shall immediately contact the MSHA Headquarters Office In Washington, D.C., by telephone, collect at (202) 783-5562. 42 FR 65535, Dec. 30,1977, as amended at 43 FR 12318, Mar. 24,1978]
50.11 Investigation-
(a) After notification of an accident by an operator, the MSHA District or Sub district Manager will promptly decide whether to conduct an accident investi gation and will promptly inform the op erator of his decision. If MSHA decides to investigate an accident. It will initiate the investigation within 24 hours of notifica tion.
(b) Each operator of a mine shall Inves tigate each accident and each occupa tional injury at the mine. Each operator of a mine shall develop a report of each investigation. No operator may use Form 7000-1 as a report, except that an opera tor of a mine at which fewer than twenty miners are employed may,with respect to that mine, use Form 7000-1 as an inves tigation report respecting an occupa tional injury hot related to an accident. No operator may use an investigation or an investigation report conducted or pre pared by MSHA to comply with this par agraph. An operator shall submit a copy of any investigation report to MSHA at its request. Each report prepared by the operator shall include:
(1) The date arid hour of occurrence; (2) The date the investigation began; (3) Th names of individuals participat ing in the investigation; (4) A description of the site; (5) An explanation of the accident or in jury, including a description of any equip ment involved and relevant events before and after the occurrence, and any expla nation of the cause of any injury, the cause of any accident or cause of any other event which caused an Injury,
16) The name, occupation, and experi ence of any miner involved;
(7) A sketch, where pertinent, including dimensions depicting the occurrence;
(8) A description of steps taken to pre vent a simitar occurrence in the future; and
(9) Identification of any report submit ted under 550.20 of this Part.
50.12 P re se rv atio n o f Evidence.
Unless granted permission by a MSHA District Manager or Subdistrict Manager, no operator may alter an accident site or an accident related area until completion of all investigations pertaining to the ac cident except to the extent necessary to rescue or recover an individual, prevent or eliminate an imminent danger, or pre vent destruction of mining equipment [42 FR 95535, Dec. 30, 1977; 43 FR 1617, Jan. 11,1978]
Subpart C--Reporting of Accidents, Injuries, and Illnesses
50.20 P rep aratio n and subm ission of MSHA Report Form 7000-1--Mine Accident, Injury, and Illness Report.
(a) Each operator shall maintain at the mine office a supply ol MSHA Mine Ac cident, Injury, and Illness Report Form 7000-1. These may be obtained from MSHAMetal and Nonmetailic MineHealth and Safety Subdistrict Offices and from MSHA Coal Mine Health and Safety Subdistrict Offices. Each operator shall re port each accident occupational injury, or occupational illness at the mine. The principal officer in charge of health and safety atthem ineorthe supervisor of the mine area in which an accident or occu pational injury occurs, or an occupational illness may have originated, shall com plete or review the form in accordance with the instructions and criteria in 50.20-1 through 50.20-7. If an occu pational illness is diagnosed as being one of those listed in S50.20-6(bM7), the op erator must report it under this Part, The operator shall mall completed forms to MSHA within ten working days after an accident or occupational Injury occurs or an occupational Illness Is diagnosed. When an accident specified In 5 50.10 occurs, which does not Involve an occupational injury, sections A, B, and items 5 through
LEHMAN 00620
36
Chapter 1--Mine Safety ond Health Administration
11 of section C of Form 7000-1 shall be ered preventive in nature and are not re
completed and mailed to MSHA in ac quired to be reported. Controlling the
cordance with the instructions in 550.26- amount of exposure to radiation during
I and criteria contained in 1 50.20-4 some period of time is one example.
through 5 50.20-6.
Transfer of a coal miner to a less dusty
(b) Each operator shall report each ocarea of a mine when the miner elects to
cupational irqury or occupational illness exercise rights under Sec tion 203(b) of the
on one set offorms. Ifmore than one miner Federal Coal Mine Health and Safety Act
is-injured in the same accident or is af of 1977 Is another example.
fected simultaneously with the same oc
cupational illness, an operator shall 5 50.20-3 Criteria--Differences
complete a separate set of forms for each miner afTected. To the extent that the
form Is not self-explanatory, an operator shall complete the form in accordance with the Instructions in 550.20-1 and cri teria contained in 50.20-2 through 50.20-7.
betw een medical tre a tm e n t a n d first
aid.
(a) Medical treatment includes, but is not limited to, the suturing of any wound, treatment of fractures, application of a cast or other professional means of Im mobilizing an injured part of the body,
5 50.20-1 General Instructions for Completing MSHA Form 7000-1.
Each Form 7000-1 consists or four sheets, an original and three copies. The original form shall be mailed to: MSHA--
treatment of infection arising out of an injury, treatment of bruise by the drain age of blood, surgical removal of dead or damaged skin (debridement), ampu tation or permanent 1oss ofuse of any p art of th e' body, and treatment of second and third
Health and Safety Analysis Center, P.O. Box 25367, Denver Federal Center, Den ver, Colo. B0225, within ten working days after an accident, occupational Injury or occupational illness. At the same time, the first copy shall be mailed to the ap propriate local MSHA Mine Health and Safety District or Subdistrict Office.If the
degree bums. Procedures which are di agnostic in nature re not considered by themselves to constitute medical treat ments. Visits to a physician, physical ex aminations, X-ray examinations, and hospitalisation for observations, where no evidence of injury or illness is found and no medical treatment given, do not hi
first copy does not contain a completed Section D--Return to Duty Information-- the second copy shall be retained by the operator until the miner returns to work or a final disposition-is made respecting the miner. When the miner returns to work or a final disposition is made, the operator shall, within five days, complete
Section D and mall the second copy to MSHA--Health and Safely Analysis Cen
themselves constitute medical treatment. Procedures which are preventive in na ture also are not considered by them selves to constitute medical treatm ent Tetanus and flu shots are considered pre ventive in nature. First aid includes any one-time treatment, and follow-up visit
for the purpose of observation, of minor injuries such as cuts, scratches, first de gree bums, and splinters. Ointments,
ter (HSAC). A third copy, containing all salves, antiseptics, and dressings to mi the information in the Cist and second nor injuries are considered to be first aid.
copies shall be retained at the mine office closest to the mine for a period of five years. 142 FR 65535, Dec. 30, 1977; 43 FR 1617,
(1) Abrasion, (i) First aid treatment is limited to cleaning a wound, soaking, ap plying antiseptic and nonprescription medication and bandages on the first visit
Jan. 11,1978)
and follow-up visits limited to observa
fi 50.20-2 Criteria--"Transfer to another job."
tion Including changing dressing and bandages. Additional cleaning and appli cation of antiseptic constitutes first aid
"Transfer to another job" means trans where it Is required by work duties that
fers, either temporary, or permanent, soil the bandage.
which are occasioned by a work-related (il) Medical treatment includes exami
injury or illness. Permanent or temporary nation for removal of imbedded foreign
transfers to remove miners from further materia], multiple soakings, whirlpool
exposure to health hazards are consid treatment, treatment of infection, or other
37
n th 3 0 --Mineral Resources
professional treatments and any treat professional treatment beyond that men
ment involving more than a m in spot- tioned under first aid and all cases in
type injury. Treatment of abrasions oc volving loss of consciousness.
curring to greater than lull skin depth is (7J Foreign Objects, (i) First aid treat
considered medical treatment.
ment is limited to cleaning the wound,
1 Bruises, (i) First aid treatment is lim removal of any foreign object by tweezers
ited to a single soaking or application of or other simple techniques, application of
cold compresses, and follow-up visits If antiseptics and nonprescription medica
they are limited only to observation.
tions, and bandaging on the first visit.
(ii) Medical treatment includes multipleFcilow-up visits are limited to observa
soaklngs, draining of collected blood, tion including changing of bandages. Ad
other treatment beyond observation.
ditional cleaning and applications of
(3) Bams, Thermal and Chemical (re antiseptic constitute first aid where it is
sulting in destruction qf tissue by direct required by work duties that soil the
contact). (1) First aid treatment is limited bandage.
to cleaning flushing the surface, soak (ii) Medical treatment consists of re
ing, applying cold compresses, antisep moval of any foreign object by physician
tics or nonprescription medications, and due to depth of imbedment, size or shape
bandaging on the first visit, and follow-up ofobject, or location ofwound. Treatment
visits restricted to observation, changing for infection, treatment of a reaction to
bandages, or additional cleaning. Most tetanus booster, or other professional
first degree bums are amenable to first treatment, is considered medical treat
aid treatment
ment.
(111 Medical treatment Includes a series (S) Sprains and Strains. (1) First aid
of treatments Including soaks, whirlpool, treatment is limited to soaking, applica
skin grafts, and surgical debridement tion of cold compresses, and use ofelastic
(cutting away dead skin). Most second bandages on the first visit Follow-up vis
and third degree bums require medical its for observation, Including reapplying
treatm ent
bandage, are first aid.
(4) Cuts and Lacerations. (i) First aid (ii) Medical treatment includes a series
treatment is the same as for abrasions of hot and cold soaks, use of whirlpools,
except the application of butterfly clo diathermy treatment, or other profes
sures for cosmetic purposes only can be sional treatm ent
considered first aid.
[42 FR 65535, Dec. 30, 1977; 43 FR 12318,
(li) Medical treatment Includes the ap Mar. 24,1978)
plication of butterfly closures for non-cos-
raeticpurposes, sutures, (stitches), surgical debridement treatment of infection, or other professional treatment
5 50,20-4 C riteria--MSHA Form 7000-1, Section A.
(5) Eye Injuries, (i) First aid treatment (a) MSHA ID. number. Enter the seven
is limited to irrigation, removal of foreign digit number assigned to the mine oper-
material not imbedded in eye, and appli ' ation by MSHA. if the number is un
cation of nonprescription medications. A known, the nearest MSHA Health and
precautionary visit (special examination) Safety District or Subdistrict Officeshould
to a physician is considered as first aid if be contacted.
treatment is limited to above items, and (b) Mine name. Enter the exact name of
follow-up visits if they are limited to ob the operation to which the MSHA LD.
servation only.
number was assigned.
(ii) Medical treatment cases involve re (c) company name. Enter the name of
moval of imbedded foreign objects, use of the mining company submitting this re
prescription medications, or other profes port or, if not a company, the operator's
sional treatment.
name.
(6) Inhalation of Toxic or Corrosiue
Oases, (i) First aid treatment Is limited to removal of the miner to fresh air or the
} 50.20-5 Criteria--MSHA Form 7000-1, Section B.
one-time administration of oxygen for (a) This section shall be completed for
several minutes.
ail accidents immediately reported to
(ii) Medical treatment consists of any MSHA as defined in $50.10. Circle the
LEHMAN 00621
Chapter t --Min* Safety and Health Administration
code from the following list which best (W. Where applicable, circle the under
defines the accident.
ground mining method code in column
Code 01--A death of an individual at a (c). Applicable codes for columns (a), (6),
mine and (c) are as follows:
Code 02--An injury to an Individual at (1) Column (a)--Surface location codes.
a mine which has a reasonable potential If the accident, injury or illness occurred
to cause death
at the surface of a mine, circle one of the
Code 03--An entrapment of an individ following codes which best describes where
ual for more than 30 minutes
the accident, injury or illness occurred
Code 04--An unplanned mine inunda and ignore columns (b) and (c).
tion by a liquid or gas
Code 02--Surface shop, yard, etc., at an
Code OS--An unplanned ignition or ex und ergrou nd ml ne
plosion of dust or gas
Code 30--Mill operation, preparation
Code 06--An unplanned mine fire not plant, or breaker, including associated
extinguished within 30 minutes ofdiscov shops and yards
ery Code 03--Surface strip or open pitmlne,
Code 07--An unplanned ignition of a including shop and yard
blasting agent or an explosive
Code 04--Surface' auger coal operation
Code 08--An unplanned roof fall at or on a coal mine, including shop and yard
above the anchorage zone in active work Code 05--Surface culm bank or refuse
ings where roof bolts are in use; or a roof pile at a coal mine, including shop and
or rib fall on active workings that Impairs yard
ventilation or Impedes passage
Code 06--Dredge mining, including shop
Code 09--A coal or rock outburst that and yard
causes withdrawal ofminers or which dis Code 12--Other surface mining
rupts regular mining activity for more Code 17--Independent shops
than one hour
Code 99--Office facilities
Code 10--An unstable condition at an (ii) Column (b)--Underground location
Impoundment, refuse pile, or culm bank codes. If the accident, injury or Illness oc
which requires emergency action in order curred underground, circle the one code
to prevent failure, or which causes indi which best describes where the accident,
viduals to evacuate an area; or, failure of Injury or Illness occurred.
an Impoundment, refuse pile, or culm Code 01--Vertical shaft
bank
Code 02--Slope/tncltned shaft
Code 11--Damage to hoisting equip Code 03--Face
ment in a shaft or slope which endangers Code 04--Intersection
an individual or which Interferes with use Code 05--Underground Shop/Olllce
of the equipment for more than thirty Code 06--Other
minutes
(ii) Column (c)--Underground mining
Code 12--An event a t a mine which method. If the underground accident, in
causes death or bodily injury to an indl-. jury or illness occurred on a working sec
vidua! not at the mine at the time the tion or working place, enter the code for
event occurs
the mining method at th a t working sec
tion or working place.
5 50.20-6 C riteria--MSHA Form
Code 01--Longwall
7000-1, Section C.
Code 02--Shortwall
(a) Complete Items 5 through 12 for each accident, occupational Injury, or occu pational illness.
(1)Item 5. Location and mining method. Circle the appropriate location code that
Code 03--Conventlonal/stoping Code 05--Continuous Miners Code 06--Hand Loading Code 07--Caving Code 08--Other
was nearest to the location of the acci (2) Item 6. Date of accident, injury or
dent, injury or illness, if the accident, in illness. Enter the date the accident, injury
jury or illness occurred at the surface, or Illness occurred.
circle only the surface location code In (3) Item 9. Describe fully the conditions
column (a). if the accident, injury or ill contributing to the accident, injury or ill
ness occurred underground, circle only ness and quantify the damage or Impair
the underground location code in column ment. Describe what happened and the
39
Tille 30--Mineral Retourtes
reasons therefor, identify the factors which led or contributed to the accident, injury or illness and identify any damage or im pairment to the mining operation. The narrative shall clearly specify the actual cause or causes of the accident, injury or illness and shall include the following:
(IV'Whether the accident, injury or ill-
ness Involved any aspect of compliance with rules and regulations;
(il) Whether the accident, injury or ill ness involved mine equipmentor the min
ing system; (lib Whether the accident, injury or ill
ness involved job skills and miner profi ciency, training and attitude; and
(iv) Whether the accident injury or ill ness involved protective items relating to
clothing, or protective devices on equip
ment. (4) Item 10. Ii equipment was involved
in the accident, injury or illness specify type (loader, shuttle car, dozer, etc.}, name
of manufacturer, and equipment model number.
(5) Item ll.Nameofwitnesstoaccident, injury or illness. If any miner witnessed the accident, injury or illness enter the name.
(b) Complete items 13-37 for each oc cupational injury or occupational illness.
(1) Item 13. Name of injured/ill miner. Enter the miner's name (first, middle in
itial, and last). (2) Item 17. Regularjob title. Enter the
miner's regular job title. For example: "shuttle ear operator".
(3) Item 19. Check if this injuryflUness resulted in permanent total or partial dis
ability. - (i) "Permanent total disability." The
classification for any injury or illness other
than death which permanently and to tally incapacitates an employee from fol lowing any gainful occupation or which results in the loss, or the complete loss of use, of any of the following In one acci dent, injury or illness:
(A) Both eyes; (B) One eye and one hand, or arm, or
leg, or foot; (C) Any two of the fallowing not on the
same limb: hand, arm, foot, or leg. (ii) "Permanent partial disability." The
classification for any injury or Illness other
than death or permanent total disability which results in the loss, or complete loss ofuse, ofany member orpartofa member of the body, or any permanent impair-
ment of functions or the body or part thereof, regardless ofany preexisting dis
ability ofthe affected member or Impaired body function.
(4) Item 20. What directly inflicted in
jury or illness. Name the object or sub stance which directly affected the miner. For example: the machine or thing struck
against or which struck the miner; the vapor or poison inhaled or swallowed; the
chemical or non-ionizing radiation which irritated the skin; or in cases ofstrains or hernias, the thing lilted or pulled.
(5) Item 21. Nature of injury or Illness. For injuries, use commonly used medical terms to answer this question such as
puncture wound, third degree bum, frac ture, dislocation, amputation. For multi ple injuries, enter the injury which was the most serious. For illness, name the ill ness, such as pneumoconiosis, silicosis. Avoid general terms such as "hurt", "sore", "sick".
(6) item 22. Part of body injured or af fected. Name the part ofthe body with the most serious injury. For example, ifan in jured employee has a bruised finger and a broken ankle, write "ankle". If ampu tation, enter part ofthe body lost
(7) Item 23. Occupational Illness. Circle the code from the Ust below which most accurately describes the Illness. These are typical examples and are not to be con sidered the complete listing or the types of illnesses and disorders that should be included under each category. In cases where the time of onset of illness is in doubt, the day of diagnosis of illness will be considered as the first day of illness.
(I) Code 21--Occupational Skin Dis eases or Disorders. Examples: Contact dermatitis, eczema, or rash caused by pri mary irritants and sensitizers or poison ous plants; oil acne; chrome ulcers; chemical bums on inflammations.
(II) Code 22--Dust Diseases o fthe Lungs
IPneumoconioses). Example: Silicosis, asbestosis, coal worker's pneumoconiosis, and other pneumoconioses.
(ill) Code 23--Respiratory Conditions
due to Toxic Agents. Examples: Pneu monitis, pharyngitis, rhinitis, or acute congestion due to chemicals, dusts, gases, or fumes.
(iv) Code 24--Poisoning (Systemic Ef fects o f Toxic Materials). Examples: Poi
soning by lead, mercury, cadmium, arsenic, or other metals, poisoning by carbon monoxide, hydrogen sulfide or other gases:
40
LEHMAN 00622
Chapter 1--Mine Safety and Health Admlniitration
poisoning by benzol, carbon tetrachlo The number ofdays away from work shall.
ride, or other organic solvents; poisoning not include the day of injury or onset of
by Insecticide sprays such as parathlon, Illness or any days on which the miner
lead arsenate; poisoning by other chem would not have worked even though able
icals such as formaldehyde, plastics and to work. If an employee loses a day from
resins.
work solely because of the unavailability
(v) Code 25--Disorders Due to Physical of professional medical personnel Tor Ini
Agents (Other than Toxic Materials). Ex tial observation or treatment and not as
amples: Heatstroke, sunstroke, heat ex a direct consequence of the Injury or ill
haustion and other effects of environ ness, the day should not be counted as a
mental heat; freezing, frostbite and effects day away from work.
or exposure to low temperatures; caisson (d)ltem 31. Number ofdays ofrestricted
disease; effects of ionizing radiation (ra work activity. Enter the number of work
don daughters, non-medical, non-thera- days, consecutive or not, on which be
peutic X-rays, radium); effects of cause of occu p atio n al injury or
nonionizing radiation (welding dash, ul occupational illness:
tra-violet rays, micro-waves, sunburn).
(1) The miner was assigned to another
fvi) Code S$--DisordersAssociated with job on a temporary basis;
Repeated Trauma. Examples: Noise-In (2) The miner worked a t a permanent
duced hearing loss; synovitis, tenosynov job less than full time; or
itis, and bursitis; Raynaud's phenomena; (3) The miner worked a t a permanently
and other conditions due to repeated mo assigned job h ut could not perform all
tion, vibration or pressure.
duties normally connected with it. The
(vii) Code 29--All Other Occupational number of days of restricted work activity
Illnesses. Examples: Infectious hepatitis, shall not include the day of injury or onset
malignant and beiujpi tumors, any form of illness, or any days the miner did not
of cancer, kidney diseases, food poison work even though able to work.
ing, histoplasmosis.
If an injured or ill employee receives
(8) Item 24. Miner's work activity whenscheduled fallow-up medical treatment or
injury or illness occurred. Describe ex observation which results in the loss of a
actly the activity of the injured miner full workday solely because of the una
when the occupational injury or occupa vailability ofprofessional medical person tional illness occurred. For example: nel, it will not be counted as a day of
"Setting temporary support prior to drill restricted work activity. Days or re
ing holes for roof bolts."
stricted work activity end as the result of
142 FR 55535. Dec. 30, 1977; 43 FR 1617, any of the following:
Jan. 11,19781
(i) The miner returns to his regularly
scheduled job and performs ail of its du
5 50.20-7 Criteria--MSHA Form
ties for a full day or shift;
7000-1, Section D.
(11) The miner is permanently trans
This section requires information con cerning the miner's return to duty.
(a) Item 28. Permanently transferred or terminated Check this block if the miner's employment was terminated or if the miner was permanently transferred to an other regular job as a direct result of the occupational injury or occupational ill
ness. (b) Item 29. Show the date th at the In
jured person returned to his regular job
ferred to another permanent job (which shall be reported under Item 28, Perma nently Transferred or Terminated). If this happens, even though the miner could not perform this original job' any longer, the Days of Restricted Work Activity will stop; or
(lii) Hie miner Is terminated or leaves the mine. (Termination shall also be re
ported u n d er Item 28, Permanently Transferred or Terminated).
at full capacity (not to restricted work
activity) or was transferred or terminated. (c) Item 30. Number of days away from
Subpart D-- Q u arterly Em ploym ent
work. Enter the number ofworkdays, con
and Coal Production Report
secutive or not, on which the miner would
have worked but could not because ofoc } 50.30 Preparation and submission
cupational injury or occupational illness. o f MSHA F o rm 7000-2 Q uarterly
41
Tille 30-- Mineral Resources
Employment and Coal Production
your underground workers on the first
Report.
la) Each operator or a mine in which an individual worked during any day oa cal endar quarter shall complete a MSHA Form 700D-2 in accordance with the in structions and criteria in $50.30-1 and submit the original to the M5HA Health and Sarety Analysis Center, P.O. Box 25367, Denver Federal Center, Denver, Colo. 80225, within 15 days after the end or each calendar quarter. These forms may be obtained from MSHA Metal and Nonmetahic Mine Health and Safety Subdistrict Offices and from MSHA Coal Mine Health and Safety Subdistrict Offices. Each operator shall retain an operator's copy a t the mine office nearest the mine Tor 5years alter the submission date.
(b) Each operator of a coal mine In which an individual worked during any day or a calendar quarter shall report coal production on Form 7000-2.
line. If you have personnel working at the
surface ofyour underground mine, report data for those persons on the second line;
(il) Surface Mine (Including Shops and Yards): Report on the appropriate line, employment and coal production for the
mining operation. For surface mining sub units 03, 04, 05 and 06, include all work associated with shops and yards;
(iii) Mill Operations, Preparation Plants, Breakers: Report data on all persons em ployed at your milling (crushing, sizing,
grinding, concentrating, etc.) operation, preparation plant, or breaker, including those working in associated shops and yards. (Do not include personnel reported in shops and yards associated with other sub-units.);
(iv) Office; Include In this category em ployees who work principally at the mine or preparation facility office.
(2) Average number ofpersons leorAinj during quarter: Show the average num
ber ofemployees on the payroll during all
$ 50.30-1 General Instructions for Completing MSHA Form 7000-2.
active periods in the quarter. Include all classes of employees (supervisory, profes-. sional, technical proprietors, owners, op
(a) MSHA l.D. Number is the 7-digit erators, partners, and service personnel)
number assigned to the mine operation on your payroll, full or part-time. Report
by MSHA. Any questions regarding the Each Employee UnderOne Activity Only.
appropriate l.D. number to use shouid be For example: Ifone ormore persons work
directed to your local MSHA Health and both in the mine and the mill,report these
Safety District or Subdistrict Office.
employees under the activity where they
(b) Calendar Quarter: First quarter is spend most of their time. If necessary, es
January, February, and March. Second timate Tor the major activity. The average
quarter is April, May, and June. Third number may be computed by adding to
quarter is July, August, and September. gether the number of employees working
Fourth quarter is October, November, during each pay period and (hen dividing
and December.
by the number of pay periods. Do not in
(c) County is the name of the county, ~ clude pay periods where no one worked.
borough, or independent city In which the ' For example, during the quarter you had
operation is located.
5 pay periods where employees worked.
(d) Operation Name is the specific name The number of employees in each pay pe
of the mine or plant to which the MSHA riod was 10,12,13, H and 15, respectively.
l.D. number was assigned and for which To compute the average, add the number
the quarterly employment report is being ofemployees working each pay period (10
submitted.
+ 12 + 13 + 14 + 15 * 64). Then divide
(e) Company Name is the name of the by the number of pay periods (64 divided
operating company that this report per by 5 = 12.8). Rounding this to (he nearest
tains to..
whole number, we get 13 as the average
(0 Mailing Address is the address or the number of persons working.
mine office where the quarterly employ ' (3) Total employee-hours worked dur
ment report is to be retained. This should ing the quarter: Show the total hours
be as near the operation as possible.
worked by all employees during the
(g) Employment, Employee Hours, and quarter covered. Include all time where
Coal ProtineMon.
the employee was actually on duty, but
(I) Operation Sub-Unit:
, exclude vacation, holiday, sick leave, and
(1) Underground Mine: Report data for ' all other off-duty time, even' though paid
42
L E H M A N 00623
Chapter I -- Mine Safety and Health Administration
Tor. Make certain that each overtime hour Subpart E--Maintenance of Records;
is reported as one hour, and not as the overtime pay multiple for an hour oTwork.
Verification of Information
The hours reported should be obtained from payroll or other time records, ir ac
S50.40
Maintenance of Records.
tual hours are not available, they may be (a) Each operator of a mine shall main
estimated on the basis ofscheduled hours. tain a copy of each investigation report
Make certain not to Include hours paid required to be prepared under 5 50.11 at
but not worked.
the mine office closest to the mine Tor five
(4) Production ofclean coal {short tons):years after the occurrence.
This section is to be compiled only by op (b) Each operator shall maintain a copy
erators of underground or surface mines, of each report submitted under 5 5 50.20
but not by operators of central or inde or 50.30 at the mine office closest to the
pendent coal preparation plants or oper mine Tor five years after submission. Upon
ators of metal or nonmetal mines. Enter request by the Mine Safety and Health
the total production ofclean coal from the Administration, an operator shall make
mine. This m ust Include coal shipped a copy of any report submitted under
from the mine and coal used for fuel at 5 550.20 or 50.30 available to MSHA Tor
the mine, but exclude refuse and coal pro inspection or copying.
duced a t another mine and purchased for
use a t the mine.
(42 FR 65535. Dec. 30, 1077, as amended
<h) Other Reportable Data. Indicate the at 43 FR 12318, Mar. 24,1073|
number of reportable injuries or illnesses
occurring at your operation during the 5 60.41 Verification of Reports.
quarter covered by this-report. Show the name, tide, and telephone number of the person to be contacted regarding this re port, and show the date that this report was completed.
Upon request by MSHA, an operator shall allow MSHA to inspect and copy in formation related to an accident, injury or illnesses which MSHA considers rele vant and necessary to verify a report of
Investigation required by 50.ll of this
Part or relevant and necessary to a de
termination of compliance with the re
porting requirements of this Part.
43
Title 30-- Mineral Resources
SUBCHAPTER N -- METAL A ND NONMETALLIC M INE SAFETY
PARI 55--HEALTHANDSAFETY STANDARDS--METALAND
NONMETALLICOPENPITMINES
Sec. 65.1 Purpose end scope.
55.2 Definitions.
55.3 Groundcontrol. 55.* Fire prevention and control. 55.5 Air quality and physical agents.
55.6 Explosives.
55.7 Drilling. 556 Rotaryjet piercing. 55.9 Loading, hauling, dumping.
55.1D Aerial tramways.
55.11 Travelways. 55.12 Electricity. 55.13 com pressed air and boilers. 55.1* use of equipment. 55.15 Personal protection.
55.16 M aterials storage and handling.
55.17 Illumination. 55.1B Safety programs. 55.19 Manhoisting. 55.20 Miscellaneous.
55.21 | Reserved] 55.33 Reserved!
55.23 [Reserved] 55-24 [Reservedl 55.35 (Reserved) 55.20 Procedures.
Authority: Secs. 3011a) and 302(a) o f the Fed eral Mine Safety and Health Amendments Act of 1977, Pub. L. 95-164, 30 U.S.C. 961 and 951 and 29 U.S.C. 577a, 91 Stat. 1317 and 91 Stat 1319; sec. 508 of the Federal Mine Safety and Health Act ofl 977, Pub. L. 91-173 as amended by Pub. L. 95-164, 30 U.B.C. 957, 80 Stat. 803; sec. 6,80Slot. 774; 30 U.S.C. 725.
" Source: 34 FR12504. July 31,1969, unless oth erwise noted.
Note: Nomenclature changes appear at 43 FR 12318, Mar. 24, 1978.
5 55.1 Purpose and scope.
The regulations in this part are pro mulgated pursuant to section 6 of the Federal Metal and Nonmetalllc Mine Safety Act (30 U.S.C. 725) and prescribe health and safety standards for the pur pose of the protection of lift, the promo tion of health and safety, and the prevention of accidents in open pit metal and nonmetalllc mines which are subject to that A ct Each standard which is pre ceded by the word "Mandatory" is a man datory standard. The violation of a
mandatory standard will subject an op erator to an order or notlce under section ' 8 of the Act (30 U.S.C. 727).
5 55.2 Definitions.
As used in this part: "American Table of Distances" means the current edition o f'"The American Ta ble of Distances for Storage of Explo sives' ' published by the Institute of Mahers or Explosives.
"Approved" means tested and accepted for a specific purpose by a nationally rec ognized agency.
"Authorized person" means a person approved or assigned by mine manage ment to perform a specific type of duty or duties or to be at a specific location or locations in the mine.
"Barricaded" means obstructed to pre vent the passage of persons, vehicles, or flying materials.
"Berm" means a pile or mound of ma terial capable of restraining a vehicle.
"Blasting agent" means any substance classified as a blasting agent by the De partment of Transportation in 49 CFR 5 173.114a (44 FR 31182, May 31, 1979) which is Incorporated by reference. This document is available for inspection at each Metal and Nonmetal Safety and Health Subdistrict Office of the Mine Safety and Health Administration, and may be obtained from the U.S. Govern ment Printing Ouice, Washington, D.C. 20402.
"Blasting area" means the area near blasting operations in which concussion or flying material can reasonably be ex pected to cause injury.
"Blasting cap" means a detonator which is initiated by a safety fuse.
"Blasting circuit" means the electrical circuit used to fire one or more electric blasting caps.
"Blasting switch" means a switch used to connect a power source to a blasting circuit
"Booster" means any unit of explosive or blasting agent used for the putpose of perpetuating or Intensifying an initial detonation.
"Capped fuse" means a length of safety fuse to which a blasting cap has been at tached.
44
L E H M A N 00624
Chapter 1-- Mine Safety and H ealth Administration
"Capped primer" means a package or
cartridge or explosives which is specifi cally designed to transmit detonation to
other explosives and which contains a detonator.
"Circuit breaker" means a device de
signed to open and close a circuit by non-
automatic means and to open the circuit automatically on a predetermined overcurrent setting wfthout injury to Itseir when properly applied within Us rating.
"Combustible" means capable of being Ignited and consumed by fire.
"Company official" means a member or the company supervisory or technical
staff. "Competent person" means a person
having abilities and experience that fully qualify him to perform the duty to which he is assigned.
"Conductor" means a material, usually in the form of wire, cable, or bus bar, ca
pable of carrying an electric current"Delay connector" means a non-electrie
short interval delay device for use in de laying blasts which are initiated by det onating cord.
"Detonating cord" means a flexible cord containing a solid core ofh igh explosives.
"Detonator1' means any device contain ing a detonating charge that is used to initiate an explosive and includes but Is not limited to blasting caps, electric blasting caps and non-electric instanta neous or delay blasting caps.
"Distribution box" means a portable apparatus with an enclosure through which an electric circuit is carried to one or more cables from a single incoming feed line, each cable circuit being con nected through individual overcurrent protective devices.
"Electric blasting cap" means a deto nator designed for and capable of being
Initiated by means of an electric current. "Electrical grounding" means to con
nect with the ground to make the earth p art of the circuit.
"Employee" means a person who works for wages or salary in the service of an employer.
"Employer" means a person or organi zation which hires one or more persons to work for wages or salary.
"Explosive" means any substance classified as an explosive by the Depart
ment ofTransportation in 49 CFR 173.53, 173.88 and 1T3.100 which are incorporated by reference. Title 49 CFR Is available for
Inspection at each Metal and Nonmetal
Safety and Health Subdistrict Office of the Mine Safety and Health Administra tion, and may be obtained from the U.S. Government Printing Office, Washington, D.C. 20402.
"Face or bank" means that part of any mine where excavating is progressing or
was last done. "Flammable" means capable of being
easily Ignited and of burning rapidly.
"Flash point"means the minimum tern perature at which sufficient vapor is re leased by a liquid or solid to form a flammable vapor-air mixture at atmos
pheric pressure. "Highway" means any public street,
public alley, or public road. "High potential" means more than 650
vo11s. "Holst" means a power driven windlass
or drum used for raising ore,-rock, or other material from a mine, and for lowering or raisingmen and material.
"Igniter cord" means a fuse, cordlike in appearance, which burns progressively along ils length with an external flame at the zone of burning, and Is used for light ing a series of safety fuses In the desired sequence.
'Insulated" means separated from other conducting surfaces by a dielectric sub stance permanently offering a high re sistance to the passage of current and to disruptive discharge through the sub stance. When any substance is said to be insulated, It is understood to be ins ulated in a manner suitable for the conditions to which it Is subjected. Otherwise, It is, within the purpose of this definition, un insulated. Insulating covering isone means for making the conductor insulated.
"Insulation" means a dielectric sub stance offering a high resistance to the passage of current and to a disruptive dis charge through the substance.
"Lay" means the distance parallel to the axis of the rope in which a strand makes one complete turn about the axis of the rope.
"Lowpotential" means 650 volis or less. "Magazine" means a facility for the storage of explosives, blasting agents, or detonators.
"Major electrical installation" means
an assemblage of stationary electrical equipment for the generation, transmis sion, distribution, or conversion of elec trical power.
45
Title 30-- Mineral Resources
"Man trip" means a trip on which men are transported to and from a work area.
"Mill" Includes any ore mill, sampling works, concentrator, and any crushing, grinding, or screening plant used at, and in connection with, an excavation or mine.
"Misfire" means the complete or partial
Failure of a blasting charge to explode as planned.
"Multipurpose dry-chemical fire extin guisher" means a listed or approved mul tipurpose dry-chemical fire extinguisher having a minimum rating or2-A:10-B:C, by Underwriters Laboratories, Inc., and
containing a minimum of 4.5 pounds or dry-chemical agent.
"Non-electric delay blasting cap" means a detonator with an Integral delay de ment and capable oT being initiated by miniaturized detonating cord.
"Overburden" means material oF any nature, consolidated or unconsolidated, that overlies a deposit oFuseful materials or ores that are to be mined.
"Overload" means that current which
will cause an excessive or dangerous tem perature in the conductor or conductor insulation.
"Permissible" means a machine, ma terial, apparatus, or device which has been investigated, tested, and approved by the Bureau oFMinesorthe Mine Safety and Health Administration and is main
tained In permissible condition. "Potable water" means water which
shall meet the applicable minimum health requirements For drinking water estab lished by the State or community In which the mine Is located or by the En vironmental Protection Agency in 40 CFR Pert 141, pages 16B-L82 revised as of July 1, 1977. Where no such requirements are applicable, the drinking water provided shall conform with the Public Health
Service Drinking Water Standards, 42 CFR P art 72, Subpart J, pages 527-533, revised as of October 1,1976. Publications to which references are made in this def inition are hereby made a part hereof These incorporated publications are available for inspection at each Metal and Nonmetal Mine Safety and Health Sub district Office of the Mine Safety and Health Administration.
"Powder chest" means a substantial, n.onconductive, portable container equipped with a ltd and used at blasting sites for explosives other than blasting
agents.
"Primer" means a unit package, or car
tridge of explosives used to Initiate other
explosives or blasting agents, and which contains a detonator.
"Reverse-current protection" means a method or device used on direct-current circuits or equipment to prevent the flow of current in the reverse direction.
"Roll protection" means a framework, safety canopy or similar protection for the operator when equipment overturns.
"Safety can" means an approved con tainer, of not more than 5 gallons capac ity, having a spring-closing lid and spout cover.
"Safety fuse"'means a flexible cord con taining an internal burning medium by
which fire is conveyed at a continuous and uniform rate for the purpose of firing blasting caps or a black powder charge.
"Safety switch" means a sectimaltzlng switch that also provides shunt protec tion in blasting circuits between the blasting switch and the shot area.
"Scaling" means removal of insecure material from a race or highwall.
"Secondary safety connection" means a second connection between a convey ance and rope, intended to prevent the conveyance from running away or falling in the event the primary connection fells.
"Shaft" means a vertical or inclined shaft, a slope, incline, or winze.
"Short circuit' ' means an abnormal con nection or relatively low resistance, whether made accidentally or intention ally, between two points of different po tential In a circuit.
"Slnrry" (as applied to blasting). See "Water gel."
"Stray current" means that portion or a total electric current that flows through
paths other than the intended circuit "Substantial construction" means con
struction or such strength, material, and workmanship th at the object will with stand all reasonable shock, wear, and usage, to which it will be subjected.
"Suitable" means th at which fits, and has the qualities or qualifications to meet
a given purpose, occasion, condition, function, or circumstance.
"Travelway" means a passage, walk or way regolari y used and designated for
persons to go from one place to another. "Trip light" means a light displayed on
the opposite end of a train from the lo comotive or engine.
"Water gel" or "Slurry" (as applied to
46
L E H M A N 00625
Chapter 1-- M ine Safety and Health Administration
blasting) means an e r o s iv e or blasting the immediate area or race at which the
agent containing substantial portions or unsafe condition exists.
water.
55.3- 9 Mandatory. Men shall examine
"Wet drilling" means the continuous their working places before starting work
application or water through the central and frequently thereafter, and any unsafe
hole or hollow drill steel to the bottom or condition shall be corrected.
the drill hole.
55.3- 10 and 55.3-11 [Reserved!
"Working place" means any place in or 55.3- 12 Mandatory. Men shall not work
about a mine where work Is being per between equipment and the pit wall or
formed.
bank where the equipment may hinder
escape from Tails or slides of the bank.
5 55-3 Ground control.
55.3- 13 through 55.3-191Reserved]
smwoSplsditgsmpsnhcdfotbewattfctmenaahhorhrtchvorrrriueaeoueaoooacifb5go5s555eeee55aee5uaareennnatcosemmmbrtst5a5lerf555t55e5lnlrdedhdragkeiblkigpoeall.i.a.......dsootbopdoen333irl333i3iic3rdtrrilthtIninosbaapanaoatnmre-otleo-c------hmistotewablgtrgsoeei,nsyaetutnseabenpedlenoednsa,klet,nmtobhnalcduge7bolnh,rdvtsntyabsdspnietnodor.eaonoapieteuchog4[ssf5132eun6c8ksrnnlavndephRsuohnahaii.waepltMrasdldtehMnakeMMnrMsulMacaeMooMdhfdeonlrimiowlaereissedoldslnftoan,esrdarflldsealdbraahaieaiinsloosneelonsthdsbnlarnntnpnrnenaptasoenhllsddvhhdichavndnaeailhndoddlbdignoiondnboaeaealneetnseladtiagaaaaercabgbllglrtawncldatdnogbtitelontlhtlatkoopweaydboardtol)odoetosmceeeslrdotrricnerhfisrtbeearluerahrkrdrrcbniotrhytcreyrycyepecseoetsyylsqorhaehsed.yeofel.whie.icl.ta..rbumtllsaueegrgo.hderoSuteehrtdi,McTMyasenooaaTidnepinnnwdoSsvnaageolapLptfdprkhmdie,islogsafedyiezdtsntranbhon,psmoee.deetuanhbtnayappsaltagahscatseaeronseelanrhesermsrfeesafatilnesdshridosdndnfwoeduesueah.nttnaethhekodaf.oesteooirondmndpafangaeal,eaaosroilubaboroHpuaferilalglcsed.nllptinpwnnlrlrdey1culrlteoshaleersaebtoutvgn0sabasrOtnfno,lsqobelabnztsesowairtcyhesofscusphsutasfaiaataevothetahi,fiadoaoeaoiosoennnanrphinmmeeobbttrefofoeprdfndeesrnrlhddrdkeytrekreeeesl,wrrf.,.s.o,scoaotooharcrlpleibhkoobheeisissstbocucldbwrtampqwwnbabpfnhoicihecrarnlelthreesmosoouvooo5oaga5ahhmrefia55nana5atd5ethoteobil5oiniiltalc5tleil55selt5hogdctatrnn5itteri.iucim.ellrtgirk.iro..eor3a.nairnuivi3dhow.tnaethy33tmas3eneyn3n-ng-bsaengtag-nsene-ge-nro-adioeg-mssnsteeysiospmlrarsttnrhon.dwtlrbeosrhasetnsoaasqomfce.5peeoonmriteabhaPbnrehhdhhlonehi2tufurnsnfolr5e5taaltmdaehe5arpob5ionsosoahli5t0t1cr.gt(otlstn3lrl4inotvtrlhoarrR5ilednleelrhnosorceyMbMetmnitMgdidenfewrMoooasprhogftnkedfstveaeMqiouhbgtnmhnunasrasesrtga-eadaonoedaueccsoaelesaheeusabsendnnsdnltarynnocamoakninhi.igrc,nafokdded.bdrnrnhvtldstowdawnfmdedelTadelsaaebatyihagfogleTpausrthheddaoacladuhorrttoetmdacuretsblpsteonaeoituihaavoutgbouotaslehloa)eareeepllzhrrmtgsrtbeelsaarrtglldrrihlsnapirosyedspaaopyeooeneyiemtapter:yleott.leabbsorssredaur.drorecl.lsal.edymctccceai.reiMar.lnseWbyWrflibznsxnRfecaioqidap.oncteutdrhotnblewtoncuoeplau.ueloocyecgholhhbaWidralledrrgtattsseonakoissemy,tenceressqlenchotdturiltenngerrkbr,mdhtfhudouiotgeiskfieeihantprdeotisettabrhesrhobbypwooktmehopuomtnsntleepthuaoumhaorv,onibohbctoccrholnleaaesusswrraoele.eylaastekyiriefetseengasetpPmcntetvducsihsbsreredhdybe,utdnhlspoSiaoesatshereanauier.ooceaoefalcatnce,iereeafrcoonuktrsppaabetiIkclkloniliyrcealaeontenrnrednts,lals-l-trslhdciaaanarlnges
shall examine working areas and faces for (a) A torque test shall be conducted on
unsafe conditions at least at the begin at least every fourth installed bolt.
ning of each shift and after blasting. Any (b) Torque testing shall be conducted
unsafe condition round shall be corrected immediately after bolt installation.
before any further work is performed at (c) If the recommended torque has not
47
Title 30-- Mineral Resources
been achieved, the equipment used to In 55.4- 5 Mandatory. Effective February
stall the bolt shall be adjusted and the 13,1880, fixed unburied tanks used for the
next bolt Installed shall then be tested. storage of flammable or combustible liq
(d) If the recommended torque has notuids shall be securely mounted on firm
been achieved on the majority of bolts In foundations. Where necessary to prevent
stalled In a working place through equip leaks caused by tanks settling, piping
ment adjustment, supplemental support shall be provided with flexible connec
equivalent to longer roor bolts with ade tsons or other special fittings.
quate anchorage, steel or wood sets, or 55.4- 6 [Reserved]
cribs shall be Installed.
55.4- 7 Mandatory. Means shall be pro
55.3- 56 Mandatory. Rock bolt hole drilvl ided to remove or control spilled flam
bits shall be easily Identifiable by sight or mable or combustible liquids.
feel and diameters shall be within a tol 55.4- 8 Mandatory. Fuel lines shall be
erance of 0.030 Inches of the manufac equipped with valves to cut off fuel at the
turer's recommended hole diameter for source and shall be located and main
the anchor used.
tained to minimize Are hazards.
55.3- 57 Mandatory- If used In rock-bolt 55.4- 9 Mandatory. All heat sources. In
assemblies to reduce friction between the cluding fighting equipment, capable of
bolt head and the bearing plate, washers producing combustion shall be insulated
shall: (a) Have hardness in the range of or isolated (Tomcombustible materials.
35-45 HRC (Hardness Rockwell C Scale), 55.4- 10 Mandatory. Power wires and
(b) Conform to the shape of the bolt head cables shall be adequately insulated where
and bearing plate, (c) Have sufficient they pass through doors or walls or where
strength to withstand loads up to the they present a fire hazard.
yield point of the rock bolt.
55.4- 11 Mandatory. Abandoned electri
55.3- 58 [Reserved)
cal circuits shall be deenergized and iso
lated so that they cannot become
5 55.4 Fire prevention and control.
energized inadvertently.
' wsmspipuseusfsommlltsslohutoe(5aa5(5(ee.rcbiaeooc5rtcy55dtd)h))erte.koke..Ws4rec4dfe4dfWsie,iW-oan-,syc,-awirooumghththnsrrhrsctheaeuaohaeiauoerronnnnkebeenr3pas1dtdseisaehse2onlpftfMntbefneMlaoiiMagooialrderrtupnearfrmoieoa,aanletofnrraoooernnlgonsmendamtrdpraddgreahsmafae,uafaadreeeletobnnehsaatxmiotmeofullaomadnprSeyedfrssanriydlalxaeyes,ebyoads.symspt.i.olmsoleauifSelAeisslcsfeeonnovmhidmNana--grmsscnbea,eunitanoeunoolooahaisblsonortnksrteraslbiwppeef.eiez,ueanradaeseadasioulnnrrg,rpaferiesrnryqitodtlfdoorraracsilureso;asanasnoni;ttrauoengmdmehkeoorxnrssadessaeerr,dgh'iaanilgnnplbotbpdpbctaaceesoiorrileltreom5tslar5ti55eeimioiicip5unc5nu55oanawpaoa.et.sb..tsnlt44.44eeansedsseeu--A--rnesdddtlassaisoodrtunfateifuwnotoucboitorrcremrhhrelfce111oa1efeacrpe5al42ao3hvrlzoa,rtcwessaeMhMMMoamfaocapzrrotpaanurnehdahaamaaisnedimlrnen,ennntrnoydaelred1dddmtsgpuby.ehw0aoaaaa.emll.0eretaletttntaovoohotataslaFemrrreriatfntlyqyeyylen.tya...rau.wct(ocmi3SIaiotAsaSahr8dneobolneonelssoroulltarl,Civaiosvvrfeeralhie.clrgyeele)nlaeneartanosmrtehevlstshahtoltsraheashmsgeafnwsytaweseleshofuallhrh,lilectbncantteaarhfihsbbaltrogleateiheenele,lftlmananosadht
bustible liquids shall b e free of combus 55.4- 16 Mandatory. Drip pans shall be
tible materials (including dry vegetation) provided to catch leakage or spillage
for a distance of at least 25 feet.
whenever combustible or flammable liq
55.4- 4 Mandatory. Flammable liquidsu-ids are .dispensed in a place or manner shall be stored in accordance with stand - which may create a fire hazard. Floor
ards of the National Fire Protection As areas where drip pans are used shall be sociation or other recognized agencies cleaned immediately after spills.
approved by the Mine Safety and Health 55.4- 17 [Reserved]
Administration. Small quantities offlam- 55.4- 18 Mandatory. Oxygen cylinders
mable liquids drawn from storage shall be shall not be stored in rooms or areas used
kept in appropriately labeled safety cans. or designated for oil or grease storage.
L E H M A N 00626
48
Chapter 1-- M ine Safety and H ealth Adm iniitration
55.4- 19 Mandatory. Gages and regula 55.4- 28 Mandatory. Welding, cutting,
tors used with oxygen or acetylene cyl arc welding or soldering shall be per
inders shall be Kept clean and free of oil formed by a competent person.
and grease.
55.4- 29 Mandatory. When welding or
55.4- 20 Mandatory. Battery-chargingcutting, suitable precautions shall be taken
stations shall be located In well-ventt- to ensure that smolderingmetal or sparks
iated areas.
do not result in a fire. Fire extinguishing
55.4- 21 Mandatory. Equipment powe quipment shall be immediately avail
ered by internal combustion engines (ex able at the site.
cept diesel engines), where the fuel tank 55.4- 30 through 55.4-32 [Reserved]
is an Integral part of the equipment, shall 55.4- 33 Mandatory. Valves on oxygen
be shut off and stopped before being and acetylene tanks shall be kept closed
(deled.
when the contents are not being used.
55.4- 22 Mandatory. Each mine shall 55.4- 34 [Reserved]
have available or be provided with suit 55.4- 35 Mandatory. Before any heat is
able fire fighting equipment adequate for applied to pipelines or containers which
the size of the mine.
have contained flammable or combusti
55.4- 23 Mandatory. Fire fighting equipble substances, they shall be drained,ven
ment which is provided on the mine prop tilated. thoroughly cleaned of residual
erty shall be strategically located, readily substances and filled with either an inert
accessible, plainly marked, properly gas or. where compatible, filled with water.
maintained, and Inspected periodically. 55.4- 36 through 55.4-38 [Reserved]
Records shall be kept ofsuch inspections. 55.4- 39A Mandatory. Effective Febru
55.4- 24 Mandatory. Fire extinguishersary 13, 1980, storage buildings or rooms
and fire suppression devices shall be:
in which flammable or combustible liq
(a) Of the appropriate type for the par uids or other flammable materials are
ticular fire hazard Involved.
stored and which are within 100 feet of
(b) Adequate in number and size for the where miners normally work shall be well-
particular fire hazard Involved.
ventilated and constructed or materials
(c) Replaced with a fully charged extin having a fire-resistance rating of no iess
guisher or device, or recharged immedi than one (1) hour as tested under the ap
ately, after any discharge is made from propriate National Fire Protection Asso
the extinguisher or device.
ciation (NFPA) fire-resistance test or under
(d) inspected, tested, and maintained at a test of another approved testing agency.
regular intervals according to the manu 55.4- 39B Mandatory. Emergency fire
facturer's recommendations.
fighting plans in combination with evac
(e) Approved by the Underwriter's Lab uation and rescue plans shall be estab
oratories, Inc., or other competent testing lished and coordinated with available fire
agency acceptable to the Mine Safety and fighting organizations. Emergency fire
Health Administration.
fighting drills shall be held for each shill
55.4- 25 Mandatory. Effective Februaryat least once every six (6) months.
13,1950, whenever fire hydrants are used, 55.4- 39C through 55.4-3SZ [Reserved]
they shall be provided with--
.55.4-40 Mandatory. Fire alarm systems
(a) Uniform fittings;
shall be provided and maintained in op
(b) Readily available wrenches or keys erating condition or adequate fire alarm
to open the valves; and
procedures shall be established to warn
(c) Readily available adaptets that con promptly all persons end angered by a fire.
nect hydrant fittings to the hose equip 55.4- 41 Mandatory. Every building or
ment oflocal fire departments.
structure where persons normally work
55.4- 26 Mandatory. Water pipes, valvess, hall be provided with exits sufficient to
outlets, hydrants, and hoses designated permit the prompt escape of persons in for fire fighting purposes shall be in case of fire.
spected every 90 days and tested an 55.4- 42 through 55.4-46 [Reserved]
nually.
55.4- 47 Mandatory. Belt conveyors shall
55.4- 27 Mandatory. Whenever self-prob e equipped with a safety switch capable
pelled mobile equipment is used, such ofautumaticallystoppingthe drive pulley
equipment shall be provided with a suit in the event of excessive slippage of the
able fire extinguisher readily accessible to the equipment operator.
belt, where ignition of the belt could cre ate a hazard to personnel. When it is nec-
49
Chapter 1-- Mine Safety an d Health Administration
essary to operate the conveyor while is a generic term for a number of hydrated
temporarily by passing the safety switch silicates that, when crushed or processed,
or any automatic function of the switch, separate into flexible fibers made up of
a person shall attend the belt at the drive fibrils. Although there are many asbestos
pulley.
minerals, the term "asbestos" as used
5 5 .4 - 48 Mandatory. All employees shalhlerein Is limited tothe following minerals:
be instructed at least once each calendar chrysotile, amosite, crocldolite, antho-
year on fire alarm signals and applicable phylite asbestos, tremolfte asbestos, and
procedures to be followed in case of fire actinolite asbestos.
or other emergency. Records of Instruc (c) Employees shall be withdrawn from
tion shall be kept for two years.
areas where there is present an airborne
55.4- 49 Reserved]
contaminant given a "C" designation by
the Conference and the concentration ex
$ 55.5 Air quality and physical agents.
ceeds the threshold limit value listed for that contaminant.
55.5- 2 Mandatory. Dust, gas, mist, and
Am Q uality
fume surveys shall be conducted as fre quently as necessary to determine the ad
55.5- 1Mandatory. Except as permittedequacy of control measures.
by 555.5-5:
55.5- 3 Mandatory. Holes shall be col
fa) Except as provided In paragraph (b), lared and drilled wet, or other efficient
the exposure to airborne contaminants dust control measures shall be used when
shall not exceed, on the basis of a time drilling non-water-soluble material. Effi
weighted average, the threshold limit val cient dust control measures shall be used
ues adopted by the American Conference when drilling water-soluble materials.
of Governmental Industrial Hygienists, 55.5- 4 [Reserved]
as set forth and explained in the 1973 f 55.5-5 Mandatory. Control of employee
edition of the Conference's publication, exposure to harmful airnome contend-
entitled "TLV's Threshold Limit Values nanus sHail be. insofar asTiTaslbl^rfiffTJTS-
for Chemical Substances in Workroom verition of contamination, removal by
Air Adopted by ACGIH for 1973," pages exhaust ventilation, or by dilution with
1 through 54, which are hereby incorpo unconteminated air. However, where ac
rated by reference and made aparthereof. cepted engineering control measures have
This publication may be obtained from not been developed or when necessary by
the American Conference of Governmen the nature of work involved (for example,
tal Industrial Hygienists by writing to the while establishing controls or occasional
Secretary-Treasurer, P.O. Box 1937, Cin entry Into hazardous atmospheres to per
cinnati, Ohio 45201. or may be examined form maintenance or investigation), em
in any Metal and Nonmetal Mine Safety ployees may work for reasonable periods
and Health District or Subdistrict Office oftime in concentrations of airborne con
of the Mine Safety and Health Adminis taminants exceeding permissible levels If
tration. Excursions above the listed they are protected by appropriate respi
thresholds shall not be of a greater mag. ratory protective equipment. Whenever
nitude than is characterized as permissi respiratory protective equipment is used
ble by the Conference.
a program for selection, maintenance,
(b) The 6-hour time-weighted averagetraining, fitting, supervision, cleaning, and
airborne concentration of asbestos dust use shall meet the following minimum re-
to which employees are exposed shall not quiremenis:
exceed 2 fibers per milliliter greater than , (a) Mine Safety and Health Administra-
5 microns In length, as determined by the tion approved respirators which are ap
membrane filter method at 400-450 mag plicable and suitable for the purpose
nification (4 millimeter objective) phase intended shall be furnished, and employ-
contrast Illumination. No employees shall iees shall use the protective equipment in
be exposed a t any time to airborne con accordance with training and instruction.
centrations or asbestos fibers in excess of [b] A respirator program consistent with
10 fibers longer than 5 micrometers, per the requirements of ANSI Z88.2-1969,
milliliter of air, as determined by the published by the American National
membrane filter method over a minimum Standards Institute and entitled "Amer
sampling time of IS minutes. "Asbestos" ican National Standards Practices fbr
L E H M A N 00627
50
Chapter 1-- Mine Safety and H ealth Adm inistration
Respiratory Protection ANSI Z88 2-1969," eral Purpose Sound Level M eters,"
approved August 11,1969. which is hereby approved April 27. 1971, which Is hereby
Incorporated by reference and made a incorporated by reference and made a
part hereof. This publication may be ob part hereof, or by a dosimeter with similar
tained from the American National accuracy. This publication may be ob
Standards Institute. Inc., 1430 Broadway, tained from the American National
New York, New York 10018, or may be ex Standards Institute, Inc., 1430 Broadway,
amined in any Metal and Nonmetal Mine New York, New York 10013, or may be ex
Safety and Health District or subdistrict amined in any Metal and Nonmetal Mine
Oflice or the Mine Safety and Health Safety and Health District or Subdistrict
Administration.
Office or the Mine Safety and Health
<c) When respiratory protection is used Administration.
in atmospheres Immediately harmful to
lire, the presence of at least one other per
son with backup equipment and rescue
P erm issible No ise E x posures
capability shall be required in the event
of failure of the respiratory equipment. D u ration p er day,
so u n d level, dBA.
55.5- 6 Mandatory. The following chem Sours of exposure:
ical substances shall not be used or stored except by competent persons under lab oratory conditions approved by a nation ally recognized agency acceptable to the Secretary.
86 ...................................................
4 ......................
321!4.......................................................
(a) Carbon tetrachloride,
1 ...................
(b) Phenol,
It ..................
(c) 4-Nitrobtpbenyl,
W o r l e s s .............
slow response
.................... 90 .............. 92 ........-.......... 95 .................... 97
................................... 10O
...................... 102 .................... 105
...................... 110
.................... 115
(d) Alpba-napbthylamine,
No exposure shall exceed 115 dBA. Im
(e) 4,4-Methylene Bis (2-chloroanilfne), pact or impulsive noises shall not exceed
(f) Methyl-chloromethy 1ether,
140 dB, peak sound pressure level.
(g) 3,3 Dichlorobenzidine,
Note. When the daily noise exposure is
(h) Bis (chloromethyl) ether,
composed of two or more periods of noise
0) Beta-napthylamine,
exposure at different levels, their com
(J>Benzidine,
bined effect shall be considered rather
(k) 4-Amlnodiphenyl,
than the Individual effect or each.
(l) Ethylenelmine,
(m) Beta-propfolactone.
If the sum
(n) 2-Acetylamlnofluorene, (o) 4-Dimethylamino benzene, and
(C1/T,H(Cy7y + ...(.CJTJ
(p) N-Nitrosodlmethylamine.
exceeds unity, then the mixed exposure
55.5- 7 through 55.5-9 (Reserved]
shall be considered to exceed the permis
55.5- 10Jfandaforp. Silica sand, or othersible exposure. C,,indicates the total time
materials containing more than 1percent ofexposure at a specified noise level, and
rreesllica.shallnotbe used as an abrasive T,, indicates the total time of exposure
substance in abrasive blasting cleaning permitted at that level. Interpolation be
operations without requiring full-flowres tween tabulated values may be deter
piratory protection, or equivalent, to all mined by the following formula:
exposed persons.
55.5- 11 through 55.5-49 [Reserved]
log T= 6.322--0.0602 SL
P hysical A oentb
- 55.5-50 Mandatory, la) No employee shall be permitted an exposure to noise In excess of that specified in the table be low. Noise level measurements shall be made using a sound level meter meeting specifications for type 2 me ters contained in American National Standards Insti tute (ANSI) Standard 51.4-1971, "Gen
Where T is the time in hours and SL is the sound level in dBA.
(b) When employees' exposure exceeds that listed in the above table, feasible ad ministrative or engineering controls shall be utilized. If such controls fail to reduce exposure towithinpermissible levels, per sonal protection equipment shall be pro vided and used to reduce sound levels to within the levels of the table.
51
Tife 30-- Mineral Rewuree*
S55.6 Explosives.
such repairs may produce a spark or
The term '`e x p lo siv e s" a s u se d in th is
5 55.6 includes blasting agents. The standards in this section in which the term "explosives" appears are applicable to blasting agents (as well as to other ex plosives) unless blasting agents are ex pressly excluded.
flame. The explosives removed from stor
age facilities to be repaired shall be placed either in other storage facilities appropri ate for the storage ofsuch materials under this section or a safe distance from the facilities under repair where they shall be properly guarded and protected until the repairs have been completed and the ma
S torage
terials have been returned to storage
. sffmsfofosimbblatbpttfpbnuiuieeoaaeiuinfilvlcleevloee(((5srsn55(maop5rao5s55odaecbdseeialtshd5resg555sssc5sa55a)lt.)u),)s,eeot.,iotiit.d..ea.rt..lo6aS,ov6Scoo66viS66aS6risbaezmtenos-lnnt-he--er-nettr-nh-stttrihsaborogefesdaeeoosn.audatofne.dlardcrdsgertase6ns3aoddrereolerkshagttsIemdtdieee1aody[at78enuezfn,ht1a5e2s0Rttlrnicciadinwdooaanensio(mnMMngdMMtekcodUnonrMtnrnnmdthigiteihseycssnartenhssaanaa5eaaetahdtoaafegattchfsnnattger5mnnaaa,(rnaioniigaehsvmnamtrd8dr.rcdnndndmoz6ahddtsoesaea)nsaiohaiggacraai2ms-tlesaadlnrntfni.tt4ii5aeltestesnadeintno!botcttogoeere,rrobicsbefn(eracrlsretsyrforoeRtroatetoyltsyemtr.yueysoieofyeroeesrhhd.a.re.e.ccxKd.TpttbntnafailstAmEotDihirpsDtgosagehoerlnaneoAshmrtllxchamsrpaesaateatoigeeatvaiiptbd.fnrutztnlhbtssmlnoalmleoleolloeeiacicdillnee)uo(ntgacrdvntslgdn,haasoopbeeshsseiae)esasceitnalutifnhrtdeaenrtaesiivtohontwnops:ityerbo,trbsdoeruareuht.cersilirodesiurssdsmrnategirattrsasfx,.aecairhtgsetnrtosorfaphfmdhadhnaenutnehuenelulhdaaein5ltsatoiotaboxassnyiynlteeyte0dtl,tlrfodlanientneaxogflfsaStwocrethnc-tttrtoeraihhheinoxoetatovovni((cc(((00h5((5o5(((seeanm1zdtnt1b]cgeetdmheaead)ir555)he0)r)ta))t)s)lsb)i)f)sataiUUe..rb.Pyoinrltet66nEM6LRdenngPoKADdrCpdausfpoKod--ss-nuoeloeio.uo.gnraestoercaseoemedhoeohcrettcawsottddroscEptsenihseteudvp2e1aeae2saosbmeeite,fteesa1ldoagr3snit0deeticrdlnedfEtIrdexbitceainntntdhraoclMtmnetcwocdircoellxihulthoecafenaadoemcetnweealdtcnprraciidrafbidluslp,cerannltboeinsloluaittamicnilishcukysaowlneevoidoutuyatudtlisrl,daieinasrodeueTveiesnlgelbetrgniiilbainadc.fllrrnturnrt.eaasvhsoaeuheoahnaigcuusctslh.tigptlaebosentoylsi.ttedsecul5m5eass.lllarlaeladp.sfsrtab5.5efeaorylbhdcnudtdaeasaootko..strtr.ula6ie6tdrdsgeriroitfierMooocefynnr-sk-aanqarsefi31eforanissdctgnkzeritgunsaa9l9e.rinoveeiateynDeioagggltndiedrd[s[nohmp.taowpaeaeRrRtiteetiwgectzlegegrsa.hhnaivleeaaeidtnrtemynfhaertnsasiehtroarreoicwneeeeteoexnenaursieurmntroddasenpficggiihvnvsgasfgteslteasaehdee,oeluohaexhnszsdsndnnerfswfhfnpsacai)fin!oetidinfluoalenahoraoasnaelooeechrrldtoeinnyr-rrl-.fb, e:
55.6- 9 [Reserved!
55.6- 10 [Reservedl 55.6- 11 Mandatory. Containers of ex-
T ransportation
plosives, blasting agents, and detonators 55.6- 46Mandatory. Explosives and det
shall be closed while being stored.
onators shall be transported In separate
55.6- 12 Mandatory. Prior to interior revehicles unless separated by 4 inches of
pair of facilities for storage of explosives, hardwood or the equivalent.
including blasting agents, all materials 55.6- 41 Mandatory. When explosives
stored within the facility shall be removed and detonators are hauled by trolley lo
and the interior cleaned. Prior to the ex comotive, covered, electrically-insulated
terior repair of such facilities, all mate cars shall be used.
rials stored within the facility shall be 55.6- 42 Mandatory. Self-propelled ve
removed if there exists a possibility that hiclesused to transport explosives rdet-
L E H M A N 00628
52
Chapter -- Mine Safety a m i H e a lth Administration
onators shall be equipped with suitable 55.6- 58 through 55.6-64 [Reserved]
fire extinguishers.
55.6- 65 Mandatory. Vehicles containing
55.6- 43 Mandatory. Vehicles containingdetonators or explosives, other than
explosives or detonators shall be posted blasting agents, shall not be left unat
with proper warning signs.
tended except in blasting areas where
55.6- 44 Mandatory. When vehicles conloading or charging is In progress.
taining explosives or detonators are 55.6- 66 through 55.6-89 (Reserved!
parked, the brakes shall be set, the motive power shut off, and the vehicles shall be
U se
blocked securely against rolling.
55.6- 90 Mandatory. Persons who use or
55.6- 45Mandafory.Vehlcles containinghandle explosives or detonators shall be
explosives or detonators shall not be taken experienced men who understand the
to a repair garage shop for any purpose. hazards Involved; trainees shall do such
55.6- 46Mandatory. Vehicles containingwork only under the supervision of and In
explosives or detonators shall be main the immediate presence of experienced
tained in good condition and shall be op men.
erated at a safe speed and in accordance 55.6- 91 Mandatory. Biasting operations
with all safe operating practices.
shall be under the direct control of au
55.6- 47 Mandatory. Vehicles used tothorized persons.
transport explosives, other than blasting 55.6- 92 Mandatory. Damaged or dete
agents, shall have substantially con riorated explosives and blasting agents
structed bodies, no sparking metal ex shall be destroyed in a safe manner under
posed in the cargo space, and shall be thelnslmctions of the explosives or blast
equipped with suitable sides and tail ing agent manufacturer or Its designated
gates; explosives shall not be piled higher agent.
than the side or end enclosures.
55.6- 93 Mandatory. Boreholes shall be
55.6- 48 Mandatory. Explosives andcleared of obstructions before charging.
blastin g agen ts shall be transported with 55.6- 94 Mandatory. Holes to be blasted
out undue delay, and over routes and at shall be charged as near to blasting time
times that expose a minimum number of as practical and such holes shall be blasted
persons.
as soon as possible alter charging has
55.6- 49 [Reserved]
been completed, tn no case shall the time
55.6- 50 Mandatory. Other materials orelapsing between the com pletion of
supplies shall not be placed on or In the charging to the time ofblasting exceed 72
cargo space of a conveyance containing hours unless prior approval has been ob
explosives, detonating cord or detona tained from the Mine Safety and Health
tors, exceptfor safety fuse, and exceptfor Administration.
properly secured, nonsparking equip 55.6- 95 [Reserved]
ment used expressly in the handling of 55.6- 96 Mandatory. Explosives shall be
such explosives, detonating cord or det kept separated from detonators until
onators.
charging is started.
55.6- 51 Mandatory. Explosives or det 55.6- 97 Mandatory. Primers shall be
onators shall not be transported on lo made up only at the time of use and as
comotives.
close to the blasting area as conditions
55.6- 52 [Reserved]
allow.
55.6- 53 Mandatory. Only the necessary 55.6- 98 Mandatory.
attendants shall ride on or in vehlcles con (a) Primers containing a detonator shall
taining explosives or detonators.
be prepared with the detonator contained
55.6- 54 Mandatory. Explosives or detsecurely and completely within the ex
onators shall not be transported on man plosive charge Or within a suitable tunnel
trips.
or cap well.
55.6- 55 [Reserved]
(b) When using detonating cord to ini
55.6- 56 Mandatory. Substantial non-tiate another explosive, a connection shall
conductive containers shall be used to be prepared with the detonating cord
carry explosives to blasting sites.
threaded through, attached securely to,
55.6- 57 Mandatory. Nonconductiveor otherwise in intimate contact with the
containers with tight-fitting covers shall explosive charge.
be used to transport orcarry capped fuses 55.6- 99 Mandatory. Only wooden or
and electric detonators to blasting si tes. other nonsparking Implements shall be
53
Title 30-- Mineral Resources
used to punch holes in an explosive car
tridge. 55.6- 10D Mandatory. Tamping poles
shall be of wood or other material ac ceptable to the Mine Safety and Health Administration. Couplers oftamping poles shall be of nonsparking materials.
55.6- 101 Mandatory. Tamping shall not be done directly on a primer.
55.6- 102Mandatory. Unused explosives
Number ofholes in
Minimum burning
a round
time, minutes
1 .........-.............-....................... 2
2-5 .............................................. 2%
6-10 ...................-....................... 3H
]1-15 ........................................... 5
In no case shall any 40-second-per-root safety fuse less than 36 inches long or any
30-second-per-foot safety fuse less than 4B Inches long be used.
and detonators shall be moved to a salt
location as soon as charging operations 55.6- 114 Mandatory. At least two men
are completed.
shall be present when lighting fuses, and
55.6- 103 Mandatory. Areas in which no man shall light more than 15 individ
charged holes are awaiting firing shall be ual fUses. If more than 15 holes per man
guarded, or barricaded and posted, or are to be fired, igniter cord and connec
Sagged against unauthorized entry.
tors or electric blasting shall be used.
55.6- 104 Mandatory. When safety fuse 55.6- 115 Mandatory. All detonating cord
has been used, men shall not return to knots shall be tight and all connections
misfired holes for at least 30minutes.
shall be kept at right angles to the trunk
55.6- 105 Mandatory. When electric lines.
blasting caps have been used, men shall 55.6- 116 Mandatory. Fuse shall be ig
not return to misfired holes Tor at least 15 nited with hot-wire lighters, lead spitters,
minutes.
igniter cord, or other such devices de
55.6- 100 Mandatory. Faces and muck signed for this purpose. Carbide lights
piles shall be examined by a competent shall not be used to light (Uses.
person for undetonated explosives or 55.6- 117 Mandatory. Fuse shall not be
blasting agents and any undetonated ex ignited before the primer and the entire
plosives or blasting agents found shall be charge are securely in place.
disposed of safely.
55.6- 118 Mandatory. When using safety
55.6- 107 Mandatory. Holes shall not be fuse, where By rock might damage unlit
drilled where there is danger ofintersect or bumimgfuses,liinTngshallb e such that
ing a charged or misfired hole.
all fuses are burning within the holes be
55.6- 108 Mandatory. Fuse and igniters fore any hole detonates.
shall be stored in a cool, dry place away 55.6- 119 Mandatory. Electric detona
from oils or grease.
tors of different brands shall not be used
55.6- 109Mandatory. Safety fuse, igniter in the same round.
cord, and detonating cord shall not be 55.6- 120 Mandatory. Except when being
used If they have been kinked, bent tested with a blasting galvanometer
sharply, or otherwise damaged.
(a) Electric detonators shall be kept
55.6- 110 Mandatory. Fuses shall be cut shunted until they are being connected to
and capped in safe, dry locations posted the blasting line or wired Into a blasting
with "No Smoking" signs.
round.
55.6- 111 Mandatory. Blasting caps shall (b) Wired rounds shall be kept shunted
be crimped to fuses only with implements until they are being connected to the
designed for that specific purpose.
blasting line.
55.6- 112 Mandatory. The burning rate- (c) Blasting lines shall be kept shunted
or the safety fuse in use at any time shall until immediately before blasting.
be measured, posted in conspicuous lo 55.6- 121 Mandatory. When blasting
cations. and brought to the attention of electrically a blasting galvanometer, or
all men concerned with blasting
other instrument th at is specifically de
55.6- 113 Mandatory. When firing from signed for testing blasting circuits, shall
1 to 15blastholes with safety fuse Ignited be used to test:
Individually using hand held lighters, the (a) In surface operations:
fuses shall be of such lengths to provide (1) Continuity of each electric blasting
the minimum burning time specified In cap In the borehole prior to the addition
the following table for a particular size of stemming.
round:
.(2) Resistance of Individual series or the
L E H M A N 00629
54
Chapter I -- Mine Safely and Health Administration
n
resistance of multiple balanced series to from the blasting switches to the blast
be connected in parallel prior to their con area shall not be grounded.
nection to the blasting line.
55.6- 130 Mandatory. At least a 15-root
(3) Continuity of blasting lines prior to air gap shall be provided between the
the connection or electric blastingcap se blasting circuit and the electric power
ries. source.
(4) Total blasting circuit resistance prior 55.6- 131 Mandatory. Power sources shall
to connection to the power source.
be suitable Tor the number of electric det
(b) In underground operations:
onators to be fired and for the type of cir
(1) Continuity of each electric blasting cuits used.
cap series.
55.6- 132 Mandatory. Delay connectors
(2) Continuity or blasting lines prior to shall be treated and handled with the
the connection of electric blasting caps. same safety precautions as detonators.
55.6- 122 Mandatory. Permanent blast 55.6- 133 Mandatory. If any part of a
ing lines shall be properly Supported, in blast is connected In parallel and is to be
sulated and kept in good repair.
initiated from powerlines or lighting cir
55.6- 123 Mandatory. When electric detc uits, the time ofcurrent flowshall be lim -
onators are used, chargingshall be stopped ited to a maximum of 25 milliseconds by
immediately when the presence of static incorporating an arcing control device in
electricity or stray currents is detected; the blasting circuit or by interrupting the
the condition shall be remedied before circuit with an explosive charge attached
charging is resumed.
to one or both leadlines and initiated by
55.6- 124 Mandatory. When electric deta zero-delay electric blasting cap.
onators are used, charging shall be sus 55.6- 134 Mandatory. Tools used for
pended in surface mining, shaft sinking, opening metal or nailed wooden con
and tunneling and men withdrawn to a tainers of explosives or detonators shall
safe location upon the approach of an be or nonsparking materials.
electrical storm.
55.6- 135 Mandatory. Holes shall not be
55.6- 125 Mandatory. If branch circuitscollared in bootlegs.
are used when blasts are fired from power 55.6- 136Mandatory. Black powder shall
circuits, sarety switches located at safe not be used for blasting except when a
distances from the blast areas shall be desired result cannot be obtained with
provided in addition to the main blasting another type of explosive such as in quar
switch.
rying certain types of dimension stone.
55.6- 126Mandatory. Electric power dis-55.6-137 Mandatory. In the use of black
tribution circuits shall be de-energized blasting powder:
within 50 Teet or boreholes containing (a) Containers shall not be opened in, or
electric blasting caps which can be initi within 50 feet of, any magazine; within
ated by conventional power sources or any building in which a fuel-fired or ex
extraneous electricity except that such posed-element electric heater is in oper-
- circuitsneednotbede-energizedbetween -ation; where electrical or incandescent-
25 and 50 feet of such boreholes when particle sparks could result in powder ig
stray current tests, conducted as fre nition; or within 50 feet of any open flame.
quently as necessary, measure a maxi (b) Granular powder shall be trans
mum stray current less than 0.05 amperes ferred from containers only by pouring.
through a one-ohm resistor measured at (c) Spills of granular powder shall be
the location of the electric blasting cap. cleaned up promptly with nonsparking
55.6- 127 Mandatory. Blasting switchesequipment; contaminated powder shall
shall be locked in the open position, ex be put into a container of water and Its
cept when closed to fire the blast. Lead content disposed of promptly after the
wires shall not be connected to the blast granules have disintegrated, or the spill
ing switch until the shot is ready to be area shall be flushed with a copious
filed.
amount or water to completely disinte
55.6- 128 Mandatory. The key or othegr rate the granules.
control to an electrical firing device shall (d) Containers of powder shall be kept
be entrusted only to the person desig securely closed a t all times other than
nated to Are the round or rounds.
when the powder is being transferred from
55.6- 129 Mandatory. Electric circuits or into a container.
55
Tille 30--Mineral RewurOJ
(e)Contalners ofpowder transported by vehicles shall he in a wholly enclosed cargo space.
(0 Misfires shall be disposed of by: (1) washing the stemming and powder charge from the borehole, and (2) removal and disposal or the initiator as a damaged ex
plosive. (g) Boreholes or shots that fire but fail
to break, or fail to break properly, shall not be recharged for at least 12 hours.
55.6- 161 Mandatory. IT explosives are suspectedofbumlngin a hole, all persons in the endangered area shall move to a safe location and no one shall return to the hole until the danger has passed, but in no case within 1 hour.
55.6- 162 Mandatory. Lead wires and blasting lines shall not be strung across
power conductors, pipelines, railroad tracks, or within 20 fret of bare powertines. They shall be protected from sources
55.6- 138 Mandatory. Explosives orof static or other electrical contact.
blasting agents shall not be loaded into 55.6- 163 Mandatory.The double-trunk
drilled ot sprung holes that could result line or loop system shall be used in det-
in premature detonation from heat.
onating-ccnrd blasting.
55.6- 139Mandatory. Blastingareas shall 55.6- 164 Mandator]/. Trunklines, In
not be re-entered after firing until con multiple-row blasts, shall make one or
centrations of smoke, dust, and fumes more complete loops, with crassties be
have been reduced to safe limits as re tween loops at intervals of not over 20D
quired in, and determined by, mandatory feet
standards 55.5-1 and 55.5-2, respectively. 55.6- 165 [Reserved]
55.6- 140 Jiandatorv. Blasting circuits 55.6- 166 [Reserved]
and electric blasting caps (which are ca 55.6- 167 [Reserved]
pable or being initiated by conventional 55.6- 168 Mandatory. Misfires shall be
power sources) shall be protected from reported to the proper supervisor and
sources ofextraneous electricity.
shall be disposed or safely before any
55.6- 141 [Reserved]
other work is performed in that blasting
55.6- 142 Mandatory. Explosives orarea.
blasting agents shall not be loaded into 55.6- 169 through 55.6-189 [Reserved]
boreholes through or with either drill
stem equipment or other devices which could be extracted while containing ex
S en sitized Ammonium N itr a te B labtino A oento
plosives or blasting agents. The use of All of the standards in this 4 55.6 In
loading hose, collar sleeves or collar pipes which the term "explosives" appears axe
is permitted.
applicable to blasting agents (as well as
55.6- 143 through 55.6-158 [Reserved] to other explosives) unless blasting agents
55.6- 159Mandatory. Powder chests shalal re expressly excluded.
be: 55.6- 190 through 55.6-1921Reserved]
(a) Substantially constructed of non- 55.6- 193 Mandatory. Where pneumatic
sparking material on the inside.
loading is employed, before any type of
(b) Posted with suitable warning signs. blasting operation using blasting agents
(c) Located out ofthe blast area and out is put into effect, an evaluation of the po
of the line ofblasts.
tential hazard ofstatic electricity shall be
(d) Emptied and their contents returnedmade. Adequate steps, including the
to the main magazine at the end or each grounding and bonding of the conductive
shift unless the powder chest is located parts of pneumatic loading equipment,
within the area continually attended by shall be taken to eliminate the hazard of
employees during shift changes.
static electricity before blasting agent use
(e) Separate for detonators and explo is commenced.
sives unless separated by 4 inches of 55.6- 194 Mandatory. Pneumatic load
hardwood or the equivalent
ing equipment shall not be grounded to
(f) Keep locked when unattended.
waterlines, air lines, rails, or the perma
55.6- 160 Mandatory. Ample warningnent electrical grounding systems.
shall be given before blasts are fired. All 55.6- 195Mandatory. Hoses used in con
persons shall be cleared and removed nection with pneumatic loading ma
from the blasting area unless suitable chines shall be of the semiconductive
blasting shelters are provided to protect type, having a total resistance low enough
men endangered by concussion or Dyrock to permit the dissipation of static elec
from blasting.
tricity and high enough to limit the flow
L E H M A N 00630
56
Chapter 1-- M ine Safety an d H ealth Adm inistration
of stray electric currents to a safe level. shall be secured and the mast placed in
Wire-countered hose shall not be used be a safe position.
cause or the potential hazard Groin stray 55.7- 9 Mandatory. If a drill helper as
electric currents.
sists the drill operator during movement
55.6- 198 and 55.6-187 [Reserved]
ofadrillto anewlocation, the helper shall
55.6- 198 Mandatory. Plastic tubes shalbl e in sight of, or in communication with,
not be used as hole liners If blasting the operate r at all times.
agents are loaded pneumatically Into holes 55.7- 10Mandatory. In the event ofpower
containing an electric detonator.
failure, drill controls shall be placed in th e
55.6- 198 [Reserved]
neutral position until power is restored.
55.6- 200 Mandatory. Vehicles used to 55.7- 11 Mandatory. The drill stem shall
transport blasting agents shall have sub be resting on the bottom of the hole or on
stantially constructed bodies, no zinc or the platform with the stem secured to the
copper exposed in the cargo space and m ast before a tte m p ts are made to
shall be freely vented. Blasting agents straighten a crossed cable on a reel.
shall not be piled higher-than the side or 55.7- 12 Mandatory. While in operation,
end enclosures of open-body vehicles. If drills shall be attended a t all times.
an enclosed screw conveyor is used to dis 55.7- 13 Mandatory. Drill holes large
charge blasting agents from the vehicle enough to constitute a hazard shall be
the conveyor shall be protected against covered or guarded.
excessive internal pressure and excessive 55.7- 14 through 55.7-17 IReserved]
frictional heat.
55.7- 18 Mandatory. Men shall not hold
55.6- 201 through 55.6-249 [Reserved] the drill steel while collaring holes, or rest'
their hands on the chuck or centralizer
M iscellaneous
while drilling.
55.6- 250Mandatory. Smoking and open 55.7- 19 [Reserved]
flames, except for the use of suitable de 55.7- 20 through 55.7-49 [Reserved]
vices for igniting safety fuse or the use of 55.7- 50 Mandatory. Receptacles or racks
approved heating devices, shall not be shall be provided Tor drill steel and tools
permitted within 50 feet as measured by stored or carried on drills.
the line of sight of explosives, blasting 55.7- 51 Mandatory. To prevent injury
agents, or detonators or within 25 feet to personnel, tools and other objects shall
when out of line ofsight and separated by not be left loose on the m ast or drill plat
permanent noncombustible barriers in form.
underground active workings.
55.7- 52 Mandatory. Persons shall not
drill from--
5 55.7 Drilling.
(a) Positions which hinder their access
btatauhhfen5fm5ee55le55ie55decna..s..777tq7rsssi-i---ptunltleghiwipcn1eshmtgyae[3i42lfdReoaeMeMnMpreteftytaesahoaenripnressnardrhdvhtdouadiaaeaaovstrdltzoetinilo]oldardslrbrrye-..yedby.d..TisctwMhoEbiiseeretqrnhfdIeuonrcsiariphteloeslmaipadsnlfeletgeabrnnaraeptottrfilioetdoanarbentgefseeh---coantlsfltodad-ornrrro((5ii5otbclml55hll)t)is.h.en7I7taAengh--crr.setoe,eonh5macpt4oiur5orsort3eveehslq.ehrlMfudeoaoivluaoflpergtnmoribhdnsme;ega5ntto5oout.nr7rrenIny-n1weos0Bdteo0ecrso[fkuuRfoirfinreetaegsasnebtahrdalrvageeebniadnldfe]tgo-odr;held
form from which to work and they are re
quired to use safety belts to avoid falling.
55.7ers shall
sta5yMclaenadr aotfoaruyg.eDrsriollrcdrreiwll sstaenmdsoth5
65.8
Rotary je t piercing.
that are in motion. Persons shall not pass 55.8-1 Mandatory. Jet piercing drills
under or step over a moving stem or au shall be provided with--
ger. (a) A system to pressurize the equip
55.7- 6 and 55.7-7 [Reserved]
ment operator's cab, when a cab is pro
55.7- 8 Mandatory. When a drill is beingvided; and
moved from one drilling area to another, (b) A protective cover over the oxygen
drill steel, tools, and other equipment flow Indicator.
57
Till 30-- Mineral Rew urtet
55.8- 2Mandatory Safety chains or othecronveyor. When the entire length of the
suitahlelockingdevicesshall beprovided conveyor is not visible from the starting
across connections to and between high switch, a positive audible or visible warn
pressure oxygenhoselines of1-lnchinside ing system shall be installed and operated
diameter or larger.
to warn persons th at the conveyor wilt be
55.8- 3 Mandatory A suitable means osftarted.
protection shall be provided for the em 55.9- 7 Mandatory. Unguarded convey
ployee when llgh ting the burner.
ors with walkways shall be equipped with
55.8- 4 Mandatory. When rotary jeetmergency stop devices or cords along
piercing equipment requires refueling at their full length.
locations other than fueling stations, a 55.9- 8 Reserved]
system for fueling without spillage shall 55.9- 9Mandatory. Operators shall sound
be provided.
warning before starting trains and when
55.8- 5 Mandatory. Men shall not smoketrains approach crossings, other trains on
and open flames shall not be used in the adjacent tracks, persons, and any place
vicinity of the oxygen storage and supply where vision Is obscured.
lines. Signs warning against smoking and 55.9- 10 Mandatory. Equipment opera
open flames shall beposted in these areas. tors' cabs shall not be equipped, altered
55.8- 6 Mandatory. The oxygen intakeor otherwise modified in a manner which
coupling on jet piercing drills shall be con impairs operating visibility.
structed so that only the oxygen hose can 55.9- 11 Mandatory. Cab windows shall
be coupled to it.
be of safety glass or equivalent, In good
55.8- 7 Mandatory. The combustioncondition and shall be kept clean.
chamber of ajet drill stem which has been 55.9- 12 Mandatory. Cabs of mobile
sitting unoperated In a drill hole shall be equipment shall be kept free of extra
Pushed with a suitable solvent after the neous materials
stem is pulled up.
55.9- 13 Mandatory. Adequate back
$ 55.9 Loading, hauling, dumping.
stops or brakes shall be installed on in clined-conveyor drive units to prevent
55.9- 1Mandatory. Self-propelled equipconveyorsfrom runntngin reverse ifa haz
ment that is to be used during a shift shall ard to personnel would he caused.
be Inspected by the equipment operator 55.9- 14 Mandatory. No person shall be
before being placed in operation. Equip permitted to ride a power-driven chain,
ment defects affecting safety shall be re belt, or bucket conveyor, unless the belt
ported to, and recorded by the mine is specifically designed for the transport
operator.The records shall be maintained tation of persons.
at the mine or nearest mine office for at 55.9- 15Mandatory. Unless the op erator
least 8 months horn the date the defects is otherwise protected, slushers In excess
are recorded. Such records shall be made of 10 horsepower shall be provided with
available for inspection by the Secretary backlash guards. All slushers shall be
of Labor or his duty authorized repre equipped with rollers, and drum covers,
sentative.
and anchored securely before slushing
55.9- 2 Mandatory. Equipment defectsoperations are started.
affecting safety shall be corrected before 55.9- 16 Mandatory. Roadbeds, rails,
the equipment is used.
joints, switches, frogs, and other trackage
55.9- 3 Mandatory. Powered mobileelements on railroads subject to the con
equipment shall be provided with ade trol of the operator shall be designed, in
quate brakes.
stalled and maintained In a safe manner
55.9- 4 Reserved]
consistent with the speed and type ofhau
55.9- 5 Mandatory. Operators shall belage.
certain, by signal or other means, that all 55.SL17 Mandatory. Equipment oper
persons are clear before starting or mov ating speeds shall be consistent with con
ing equipment.
ditions of roadways, grades, clearance,
55.9- 8 Mandatory. When the entirevisibility, traffic, and the type of equip
length of a conveyor is visible from the ment used.
starting switch, the operator shall visu 55.9- 181Reserved]
ally check to make certain that all per 55.9- 19 Mandatory. Track guardrails,
sons-are in the clear before starting the lead rails, and frogs shall be protected or
L E H M A N 00631
58
Chap ter 1-- M ine Safety and H alth Adm inistration
blocked so as to prevent a person's Toot the off position, all operating controls are
from becoming wedged.
in the neutral position, and the brakes are
55.9- 20 Mandatory. Positive-actingset or other equivalent precautions are
stopblocks, derail devices, track skates, taken against rolling.
or other adequate means shall be In 55.9- 37 Mandatory. Mobile equipment
stalled wherever necessary to protectper- shall not be left unattended unless the
sons from runaway or moving railroad brakes are set. Mobile equipment with
equipment..
wheels or tracks, when parked on a grade,
55.9- 21 [Reserved]
shall be either blocked or turned into a
55.9- 22 Mandatory. Berms or guardsbank or rib; and the bucket or blade low
shall be provided on the outer bank of ered to the ground to prevent movement.
elevated roadways.
55.9- 38 [Reserved]
55.9- 23 Mandatory. Trackless haulage 55.9- 39 Mandatory. Men shall not get
equipment shall b e operated under power on or off moving equipment, except that
control at all times.
trainmen may get on or off of slowly mov
55.9- 24 Mandatory. Mobile equipmenitng trains.
operators shall have Full cntro! of the 55.9- 40 Mandatory. Men shall not be
equipment while It is in motion.
transported:
"------------------ a.
55.9- 25 Mandatory. Dippers, buckets, (a) In or on dippers, forks, clamshells,
loading booms, or heavy suspended loads beds of trucks unless special provisions
shall not be swung over the cabs of hau are made for their safety, or buckets ex
lage vehicles until the drivers are out of cept shaft buckets.
the cabs and In safe locations, unless the (b) On top ofloaded haulage equipment
trucks are designed specifically to protect (c) Outside the cabs and beds of mobile
the drivers from falling material.
^equipm ent, except trains.
55.9- 26 Mandatory. A quick-close type (d) Between cars ol trains.
air valve shall be provided on each piece (e) In conveyances equipped with un of pneumatic-powered loading, hauling, loading devices unless means are pro
and dumping equipment. The valve shall vided to prevent accidental starting ofthe
be closed except when the equipment is unloading mechanism.
being operated.
55.9- 41 Mandatory. Only authorized
55.8- 27 Mandatory. When an operatorpersons shall be permitted to ride on
is present, men shall notify him before C trains or locomotives and they shall ride
getting on or ofTequipment.
' i n a safe position.
55.9- 28 Mandatory. Switch throws shall 55.9- 42 Mandatory. Rocker-bottom or
be Installed so as to provide adequate bottom-dump rail cars shall be equipped
clearance for switchmen.
with locking devices.
55.9- 29 [Reserved]
55.9- 43 [Reserved]
55.9- 30 Mandatory. Men shall not work 55.9- 44 [Reserved]
or pass under the buckets or booms of 55.9- 45 Mandatory. Equipment which
loaders in operation.
is to he hauled shall be loaded and pro
- 55.9-31 Mandatory. When traveling be^ tected so as to prevent sliding or spillage.
tween work areas, the equipment shall be 55.9- 46 Mandatory. B ack poling of trol
secured in the travel position.
leys shall be avoided wherever possible;
55.9- 32 Mandatory. Dippers, bucketsb, ut when necessary, backpollng shall be
scraper blades, and similar movable parts done only a t slow speeds.
shall be secured or lowered to the ground 55.9- 47Mandatory. Parked railcars, un
when not in use.
less held effectively by brakes, shall be
55.9- 33 [Reserved]
blocked securely.
55.9- 34 Mandatory. Haulage equipment 55.9- 48 Mandatory. Railroad cars with
shall be loaded In a manner to minimize braking systems, when In use, shall be
spillage during haulage.
equipped with effective brake shoes.
55.9- 35 Mandatory. Movements of two 55.9- 49Mandatory. When in the dark or
or more pieces of rail equipment operat under conditions of limited visibility, all
ing independently on the same track shall vehicles carrying loads which project be
he suitably controlled for safe operation. yond the sides or more than four feet be
55.9- 36 Mandatory. Electrically-powy ond the rear of the vehicles shall display
ered mobile equipment shall not be left a warning light at the end of the projec
unattended unless the master switch Is In tion; or In the light, a warning flag not less
59
Title 30-- Mineral Resource!
than 12 Inches square shall be displayed, and headroom to accommodate the
at the end oithe projection.
equipment using the facilities.
55.9- 50 Mandatory. Railcars shall not 55.9- 64 Mandatory. Cbute-loadlng In
be left on side tracks unless ample clear stallations shall be designed so that the
ance Is provided for traffic on adjacent men pulling chutes are not required to be
in a hazardous position while loading
55.9- 51Mandatory. Personsshallnotgocars.
over, under, or between cars unless the 55.9- 65 Mandatory. Cars shall not be
train is stopped and the motorman has coupled, or uncoupled, manuallyfrom the
been notified and the notice acknowl inside of curves unless the railroad and
edged.
cars are sodesigned to eliminate anyhaz
55.9- 52 Mandatory. Inability of a mo-ard from manual coupling.
torman to clearly recognize his brake- 55.9- 66 Mandatory. When a locomotive
man's signals when the train Isunder the on one track Is used to move equipment
direction of the brakeman shall be con on a different track, a suitable chain, ca
strued by the motorman as a stop signal. ble, or drawbar shall be used.
55.B-53 Mandatory. Water, debris, or 55.9- 67 Mandatory. Facilities used to
spilled material which create hazards to transport men to and (Tom work areas
moving equipment shall be removed.
shall not be overcrowded.
55.9- 54 Mandatory. Berms, bumper 55.9- 68 Mandatory. Lights, flares, or
blocks, safety hooks, or similar means other warning devices shall be posted
shall be provided to prevent overtravel when parked equipment creates a hazard
and overturning at dumpinglocations. to vehicular traffic.
55.9- 55 Mandatory. Where there is evi 55.9- 69 Mandatory. Tires shall be de
dence that the ground at a dumpingplace-' flated before repairs on them are started
mayfail to support the welghtofavehicle, and adequate means shall be provided to
loads shall be dumpedback fromtheedge prevent wheel locking rims from creating
ofthe bank.
ahazard during tire Inflation.
55.9- 56 Mandatory. Where necessary, 55.9- 70 Mandatory. A tow bar of sub
bumper blocks or the equivalent shall be stantial construction or other suitable
provided at track dead ends,
means of control shall be used to tow
55.9- 57 Mandatory. Grizzlies, gratesh,'eavy equipment. A substantial safety
and other stationary sizing devices shall chain or wire rope shall be used in con
be anchored securely.
junction with any primary rigging.
55.9- 58Mandatory. ITtruckspotters are 55.9- 71Mandatory. Traffic rales tnclud-
used, they shall be well in the clear while lngspeed,signals, andwarningsignsshall
trucks are backing into dumping posi be standardized at each mine and posted.
tions and dumping; lights shall be used 55.9- 72Mandatory. Personsattempting
at night to direct trucks.
to free hangups shah be experienced per
55.9- 59 Mandatory. Public and permasons who understand the hazards in
nent railroad crossings shall be posted volved.
with warning signs or signals, or shall be 55.9- 73 Mandatory. Defective equip
guardedwhen trains are passingandshall ment, removed from service as unsafe to
be planked orotherwise filledbetween the operate, shall be tagged to prohibit fur
rails. ther use until repairs are completed.
55.9- 60 Mandatory. Where overhead 55.9- 74 Mandatory. Dust shall be suit
clearance is restricted, warning devices ably controlled at muck piles, material
shall be installed and the restricted area transfer points, crushers, and on haulage
shall he conspicuously marked.
roads where hazards to personnel may be
55.9- 61 Mandatory. Stockpile andcreated as a result ofimpaired visibility.
muckpile faces shall be trimmed to pre 55.9- 75 through 55.9-82 [Reserved]
vent hazards to personnel.
55.9- 83 Mandatory. Where possible at
55.9- 62 Mandatory- Rocks too large toleast 30inches continuous clearance from
be handled safely shall be broken before the farthest projection ofmovingrailroad
loading.
equipment shall be provided on at least
55.9- 63 Mandatory. Rami and dumpone side of the tracks; all places where It
ing facilities shall--
is not possible to provide 30-inch clear
(a)Be ofsubstantial construction; and ance shall be marked conspicuously.
(b) Have a suitable width, clearance, 55.9- 84(Reserved)
L E H M A N 00632
60
Chapter 1--Mine Safety and Health Administration
55.9- 85 Mandatary. Tools, materials and J333a, and J386 specified in paragraph (a)
equipment shall not be transported with of this standard.
persons in vehicles, rail cars, and other (c) All self-propelled equipm ent de
conveyances unless means have been pro scribed in paragraph (a) of this standard
vided to make such transportation safe. manufactured prior to the effective date
55.9-86 [Beserved]
of this standard and after June 30, 1969,
55.9- 87 Mandatory. Heavy duty mobile shall he equipped with RO PS meeting the
equipment shall be provided with audible requirements of paragraphs (d) through
warning devices. When the operator of (g) of this standard as appropriate, and
such equipment has an obstructed view seat belts, no later than the dates speci
to the rear, the equipment shall have Bed below;
either an automatic reverse signal alarm (1) Equipment manufactured between
which is audible above the surrounding Judy 1,1971, and the effective date of this
noise level or an observer to signal when standard shall be equipped with ROPS
It is safe to back up.
and seat belts ho later than 6 months after
55.9- 88 Mandatory, (a) E xcluding the effective date of this standard.
equipment that is operated by remote (2) Equipment manufactured between
control, all self-propelled track-type July 1, 1970, and June 30, 1971, shall be
(crawler mounted) or wheeled (rubber- equipped with ROPS and seat belts no
tired) scrapers; front-end loaders; dozers; later than 10 months after the effective
tractors, including Industrial and agri date of this standard.
cultural tractors but not including over- - (3) Equipment manufactured between -
the-road type tractors (the type that pull July 1, 1969, and June 30, 1970, shall be '
trailers or vans on highways); and motor equipped with ROPS and seat belts no
graders; and wheeled prime movers (a later than 10 months after the effective
tractor of the type and kind normally date of this standard.
used as the mode ofpower for rubber-tired (4) Nothing in this standard shall pre
scrapers); all as used In metal and non- clude the Issuance of an order because of
metal mining operations, with or without imminent danger.
attachments,shall be used in such mining (d) Except as provided in paragraph (e)
onlywften equipped with (3) roll-over pro ofthis standard, self-propelled equipment
tective structures (ROPS) in accordance described in paragraph (a) of this stand
with the requirements of paragraphs (b) ard shall be deemed in compliance wfth
through (g) ofthfs standard, as applicahl e, the ROPS requirements of this standard
and (2) seat belts meeting the require if the ROPS meet the following require
ments of the Society of Automotive En ments:
gineers (SAE), Motor Vehicle Seat Beits (1) The ROPS complies with the Society
Assemblies--SAE J4c, approved Novem of Automotive Engineers, SAE Recom-
ber 1955, revised July 1965; Seat Belt - mended Practice, Critical Zone--Char
Hardware Test Procedures--SAE J140a, acteristics and Dimensions for Operators
approved April 1970, revised February- of Construction and Industrial Machin
1973; Seat Belt Hardware' Performance ery--SAE J397, approved July 1969, or
Requirements--SAE J141; Operator Pro Deflection Limiting Volume for Labora
tection for Wheel Type Agricultural and tory Evaluation of Roll-Over Protective
Industrial Tractors--SAE J333a, ap Structures (ROPS) and Falling Object
proved April 1968, revised July 1970, con Protective Structures fFOPS) of Con
forms to ASAE S305; and Seat Belts for struction and Industrial Vehicles--SAE
Construction Equipment--SAE J386, ap J397a, approved July 1969, revised Janu
proved March 1968; and in accordance ary 1972, editorial change July 1973; and,
with paragraphs (b), (c), and (e) of this as appropriate, the ROPS and Installa
standard, as applicable.
tion of the ROPS meet the requirements
[b) Except as provided in paragraph (e) of either SAB Recommended Practice,
ah self-propelled equipment described Jn Performance Criteria for Roll-Over Pro
paragraph (a) of this standard and man tective Structures (ROPS) Tor Earthmov-
ufactured on or after the effective date of fng. Construction, Logging, and Industrial
this standard shall be equipped with (1) Vehicles--SAE J1G40, approved April 1974,
ROPS meeting the requirement of para or any of the following applicable SAE
graph (d), and (2) seat belts meeting the standards or recommended practices;
requirements of SAE J4c, J140a, J141, (i) Minimum Performance Criteria for
61
Title 30--Mineral Resources
Holi-Over Protective Structure Tor Rub seat belt installations meet the ROPS
ber-Tired, Self-Propelled Scrapers--SAE and seat belt requirements of the State of
J320a, approved November 1967, revised California; or the U.S. Army Corps of En
July 1969, editorial change June 1970; or gineers; or the Bureau orReclamatlon; or
(U) Minimum performance Criteria Tor MSHA coal mine regulations of the U.S.
Roll-Over Protective Structures for Prime Department of Labor; or the Occupa
Movers--SAE J320b, approved Novemb tional Safety and Health Administration
1967, revised January 1972, editorial of the U.S. Department or Labor. The re
change September 1972; or
quirements in effect are:
(iii) Minimum Performance Criteria for (1) State ofCalifornia: Title 8 ofthe Cal-
Roll-Over Protective Structure for Rub iromia Administrative Code: Construc
ber-Tired Front-End Loaders and Rub tion Safety Orders, Article 10, "Haulage
ber-Tired Dozers--SAE J394, approved and Earth Moving," 1591(1) and 1596 (Reg
July 1969, editorial change July 1970, or ister 70, No. 40-10-3-70); General Indus
Minimum Performance Criteria for Roll- try Safety Orders, Article 25, ''Industrial
Over Protective Structures for Wheeled Trucks. Tractors, Haulage Vehicles, and
Front-End Loaders and Wheeled Dozers-- Earth Moving Equipment," 3650-55 (Reg
SAE J394a, approved July 1969, revised ister 72, No. 6-2-5-72); and Logging and
March 1972, editorial change September Sawmill Safety Orders, Article 7, "Tractor
1972; or
Yarding," 5243 (Register 69, No. 10-3-8-
(iv) Minimum Performance Criteria for 69), all issued by the Division orindustrial
Roll-Over Structures forCrawlCT Tractors Sarety, state or California.
and Crawler-Type Loaders--SAE J395, (2) U.S. Army Corps or Engineers: Man
approved July 1969, editorial change July uals--Corps of Engineers, U.S. Army
1970, or Minimum Performance Criteria Safety-General Safety Requirements, EM-
for Roll-Over Protective Structures for 385-1-1 (March 1967), or Change 1, March
Track-Type Tractors and Track-Type 27,1972.
Front-End Loaders--SAE J395a, ap (3) Bureau or Reclamation, U.S. De
proved July 1969, revised January 1972, partment orthe Interior: Section 9, ''Ma
editorial change September 1972; or
chinery and Mechanized Equipment,"
<v) Minimum Performance Criteria (Or Safety and Health Regulations for Con
Roil-Over Protective Structure Tor Motor struction, Part n --Bureau or Reclama
Graders--J396, approved 1969, editorial tion (September 1971).
|
change July 1970, or Minimum Perform (4) Mine Sarety and Health Administra
ance Criteria Tor Roll-Over Protective tion, US. Department or Labor Section
Structures for Motor Graders--SAE J396a, 77.403a, Part 77, Title 30, Code or Federal
approved July 1969, revised March 1972, Regulations--Mandatory Safety Stand
editorial change September 1972; or
ards, Surface Coal Mines and surface
. (vl) Operator Protection for Wheel Type Work Areas or Underground Coal Mines,
Agricultural and Industrial Tractors--SAE promulgated in the F ederal Register (39
J333a. approved April 1968, revised July FR 24006-24009).
1970, conforms to ASAE S305; and a Pro (5) Occupational Safety and Health
tective Frame Test Procedure and Per Administration, U.S. Department or La
formance Requirements--SAE J334a, bor: Sections 1926.1001 and 1926.1002, Ti
approved April 1968, revised July 1970, tle 29, Code ofFederalRegulations--Safety
conforms to ASAE S306.
and Health Regulations for Construction,
(2) The ROPS is installed on the equippromulgated In the F ederal R eg ister (37
ment in accordance with the recommen FR 27585-27590), and republished in the
dations of the ROPS manufacturer. If the F ed er a l R e g ist er (39 FR 22880-22836).
installation includes bolts and nuts, the (1) Any alteration, repair, or welding or
bolts and nuts used to attach the ROPS the ROPS and ROPS-to-vehicle frame
to the equipment frame and to connect mounts shall be performed only with prior
structural parts orthe ROPS shall be SAE approval and with instructions from the
Grade 5 or 8 (SAE J42Bg and J995b).
ROPS manufacturer or under the Instruc
(e) All self-propelled equipment detions of a registered professional engi
scribed In paragraph (a) or this standard, ne; and the manufacturer, or engineer,
manufactured prior to the effective date as the case may be, shall decide what
or this standard, shall be deemed in com qualifications the welders Involved in this
pliance with the standard if ROPS and operation must have.
L E H M A N 00633
62
Chapter 1--Mine Safety and Health Administration
(g) Each ROPS shall have the following 55.10- 4 Mandatory. Positive-action-type
information permanently affixed to the brakes and devices which apply the brakes
structure:
automatically in the event of a power fail
(1) Manufacturer's or fabricator's name ure shall be provided on aerial tramways.
and address; and
55.10- 5 Mandatory. Track cable con
(2) ROPS model number, iiany; and
nections shall not obstruct the passage of
(3) Make and model numbers of the carriage wheels.
equipment on which the ROPS is de 55.10- 6 Mandatory. Towers shall be
signed to fit. I
suitably protected from swaying buckets.
(4) For equipment already In existence 55.10- TMandatOry. Guard nets or other
when this standard goes Into effect, a sat- suitable protection shall be provided where
isfactory substitute for the above-re tramways pass over roadways, walkways,
quired Information will be a certificate or buildings.
from either the manufacturer of the ROPS 55.10- 8 Mandatory. Persons othei! than
or a registered professional engineer to maintenance men shall not ride /aerial
the effect that the JROPS does meet the tramways unless the following features
performance standards and is appropri are provided:
ate Ibr the piece orequipment upon which (a) Two Independent brakes, each ca
it is installed.
pable orholding the maximum load;
(h) Publications to which references are ' (b) Direct communication between ter
made in this standard are hereby incor minals;
porated by reference and m ade'a part (c) Power drives with emergency power
hereof. The incorporated publications are available in case of primary power failure;
available at each Metal and Nonmetal (d) Buckets equipped with positive locks
Mine Safety and Health Subdistrict Of to prevent accidental tripping or dump
fice, MSHA. State or California safety or ing.
ders are available from the S tate or 55.10- 9 Mandatary. Men shall not ride
California Office of Procurement, Docu loaded buckets.
ments Section, Post Office Box 20191, 55.10- 10 Mandatory. Where possible,
Sacramento, California 95820. The U.S. aerial tramways shall not be started until
Army Corps of Engineers. Safety-General the operator has ascertained that every
Safety Requirements are available from one is In the clear.
the U.S. Government Printing Office,
Washington, D.C. 20402. Bureau of Recla
mation Safety and Health Regulations for S 55.11 Travelways.
Construction are available from the Bu reau of Reclamation, Division or Safety, Engineering and Research Center, Den ver, Colorado 80225. SAE documents are available from the Society or Automotive
Engineers, Inc., 400 Commonwealth Drive, Warrendale, Pennsylvania 15096.
55.9- 89 through 55.9-94 [Reserved}
55.11- 1 Mandatory. Safe means or ac cess shall be provided and maintained to all working places.
55.11- 2 Mandatory. Crossovers, ele vated walkways, elevated ramps, and stairways shall be ofsubstantial construc tion, provided with handrails, and main tained In good condition. Where necessary,
$55.10 Aerial tramways.
toeboards shall be provided. 55.11- 3 Mandatory. Ladders shall be of
55.10- 1 Mandatory. Buckets shall nostubstantial construction and maintained
be overloaded, and Teed shall be regulated In good condition.
to prevent spillage.
55.11- 4 Mandatory. Portable rigid lad
55.10- 2 Mandatory. Inspection andders shall be provided with suitable bases
maintenance or carriers {including load and placed securely when used.
ing and unloading mechanisms), ropes 55.11- 5 Mandatory. Fixed ladders shall
and supports, and brakes shall be per be anchored securely and installed to pro
formed by competent persons according vide at least 3 inches or toe clearance.
to the recommendations or the manufac 55.11- 6 Mandatory. Fixed ladders shall
turer.
project at least 3 feet above landings, or
55.10- 3 Mandatory. Any hazardous desubstantial handholds shall be provided
fects shall be corrected before the equip above the landings.
ment is used.
55.11- 7 Mandatory. Wooden compo-
63
Title 30--Mineral Resources
55.11-28 through 55.11-34 IReserved]
55.1155.11-
8
[Reserved] 9 Mandatory
Walkways with
out9
55.12
Electricity.
board railings shall be provided wherever 55.12- 1 Mandatory. Circuits shall be
persons are required to walk alongside protected against excessive overload by
elevated conveyor belts. Inclined railed fuses or circuit breakers of the correct
walkways shall be nonskid or provided type and capacity.
with cleats
55.12- 2Mandatory. Electric equipment
55.11- 10 Mandatory. Vertical clearanceand circuits shall be provided with
above stair steps shall be a minimum of switches or other controls. Such switches
seven (V)feet, or suitable warning signs or or controls shall be of approved design
similar devices shall be provided to indi and construction and shall be properly
cate an impaired clearance.
installed.
55.11- 11Mandatory. Persons using lad 55.12- 3Mandatary. Individual overload
ders shall face the ladders and have both protection or short circuit protection shall
hands free for climbing and descending. be provided for the trailing cables of mo
55.11- 12 Mandatory. Openings aboveb,ile equipment.
below, or near travelways through which 55.12- 4 Mandatory. Electrical conduc
men or materials may fall shall be pro tors shall be of a sufficient size and cur
tected by railings, barriers, or covers. rent-carrying capacity to ensure that a
Where It Is Impractical to install such pro rise in temperature resulting from normal
tective devices, adequate warning signals operations will not damage the insulating
shall be installed.
materials. Electrical conductors exposed
55.11- 13 Mandatory. Crossovers shaltlo mechanical damage shall be protected.
be provided where it is necessary to cross 55.12- 5 Mandatory. Mobile equipment
conveyors.
shall not run over power conductors, nor
55.11- 14Mandatory. Moving conveyorsshall toads be dragged over power con
shall be crossed only at designated cross ductors, unless the conductors are prop
over points.
erly bridged or protected.
5511-15 (Reserved)
55.12- 6 Mandatory. Distribution boxes
55.11- 15 Mandatory- Regularly usedshall be provided with a disconnecting
walkways and travel ways shall be sanded, device for each branch circuit. Such dis
salted, or cleared of snow and ice as soon connecting devices shall be equipped or
as practicable.
designed In such a manner that it can be
55.11- 17Mandatory. Fixed ladders shaldl etermined by visual observation when
not Incline backwards.
such a device is open and that the circuit
55.11- 18 through 55.11-24 [Reserved] Is deenergized, and the distribution box
55.11- 25Mandatory. Fixed ladders, exshall be labeled to show which circuit
cept on mobile equipment, shall be oflset each device controls.
and have substantial railed landings at 55.12- 7 Mandatory. Trail Ing-cable and
least every 30 feet unless backguards or power-cable connections to Junction boxes
equivalent protection, such as safety belts shall not be made or broken underload.
and safety lines, are provided.
55.12- 3 Mandatory. Power wires and
55.11- 25 Mandatory. Fixed ladders 70cables shall be insulated adequately where
degrees to 90 degrees from the horizontal they pass into or out of electrical com
and 30 feet or more in length shall have partments. Cables shall enter metal frames
backguards, cages or equivalent protec. of motors, splice boxes, and electrical
tion, starting at a point not more than compartments only through proper fit
seven (7) feet from the bottom of the lad tings. When insulated wires, other than
ders. cables, pass through metal frames, the
55.11- 27 M andatory. Scaffolds andholes shall be substantially bushed with
working platforms shall be of substantial insulated bushings.
construction and provided with handrails 55.12- 9 |Reserved|
and maintained in good condition. Floor 55.12- 10Mandatory. Telephone and low-
boards shall be laid properly and the scaf potential signal wire shall be protected
folds and working platforms shall not be by isolation or suitable insulation, or
overloaded. Working platforms shall be both, from contacting energized power
provided with toeboards when necessary. conductors or any other power source.
L E H M A N 00634
64
Chapter 1--Mine Safety and Heaflh Administration
55.12- 11 Mandatory. High-potentialpreventive devices shall be removed only
electrical conductors shall be covered, in by the person who installed them or by
sulated, or placed to prevent contact with authorized personnel.
low potential conductors.
55.12- 18 Mandatory. Principal power
55.12- 12 Mandatory- The potential onswitches shall he labeled to show which
bare signal wires accessible to contact by units they control, unless identification
persons shall not exceed 48 volts.
can be made readily by location.
55.12- 13Mandatory. Permanent splices 55.12- 19 Mandatory. Where access is
and repairs made in power cables, includ necessary, suitable clearance shall be pro
ing the ground conductor where provided, vided at stationary electrical equipment
shall be: (a) Mechanically strong with or switchgear.
electricalconductivltyasnear as possible 55.12- 20 Mandatory. Dry wooden plat
to that of the original-, (b) insulated to a forms, insulating mats, or other electri
degree at least equal to that of the origi cally nonconductive material shall be
nal, and sealed to exclude moisture; and kept in place at all switchboards and
(c) Provided with damage protection as power-control switches where shock haz
near as possible to that of the original, ards exist. However, metal plates on which
including good bonding to the outerjacket. a person normally would stand and which
55.12- 14 Mandatory. Power cables enare kept at the same potential as the
ergized to potentials inexcess of 15Dvolts, grounded, metal, non-current-carrylng
phase-to-ground, shall not be moved with parts of the power switches to be operated
equipment unless sleds or slings, insu- - may be used.
lated from such equipment, are used. 55.12- 21 Mandatory. Suitable danger
When such energized cables are moved signs shall be posted at all major electri
manually, insulated hooks, tongs, ropes, cal installations.
or slings shall be used unless suitable pro 55.12- 22 Mandatory. Areas containing
tection for persons is provided by other major electrical installations shall be en
means. This does not prohibit pulUng or tered only by authorized persons.
dragging of cable by the equipment it 55.12- 23 Mandatory. Electrical connec
powers when the cable is physically at tions and resistor grids that are difficult
tached to the equipment by suitable me or impractical to insulate shall be guarded,
chanical devices, and the cable Is insulated unless protection Is provided by location.
from the equipment in conformance with 55.12- 24 [Reserved!
other standards in this part.
55.12- 25 Mandatory. All metal, enclos
55.12- 15 [Reserved]
ing or encasing electrical circuits shall be
55.12- 16 Mandatory. Electrically powgrounded or provided with equivalent
ered equipment shall be deenergized be protection. This requirement does not ap
fore mechanical work Is done on such ply to battery-operated equipment.
equipment Power switches shall be locked 55.12- 26 Mandatory. Metal fencing and
out or other measures taken which shall metal buildings enclosing transformers
prevent the equipment from being ener and switchgear shall be grounded.
gized without the knowledge of the indi 55.12- 27 Mandatory. Frame grounding
viduals working on I t Suitable warning or equivalent protection shall beprovided
notices shall be posted at the power switch for mobile equipment powered through
and signed by the individuals who are to trailing cables.
do the work. Such locks or preventive de 55.12- 28 Mandatory. Continuity and re
vices shall be removed only by the per sistance of grounding systems shall be
sons who Installed them or by authorized tested immediately alter installation, re
personnel.
pair, and modification; and annually
55.12- 17 Mandatory. Power circuits shaltlhereafter. A record of the resistance
be deenergized before work Is done on measured during the most recent tests
such circuits unless hot-line tools are shall be made available on a request by
used. Suitable warning signs shall be the Secretary or his duly authorized rep
posted by the individuals who are to do resentative.
the work. Switches shall be locked out or 5512-29 {Reserved]
other measures taken which shall prevent 55.12- 30 Mandatary. When a poten
the power circuits from being energized tially dangerous condition is found it shall
without the knowledge of the individuals be corrected before equipment or wiring
working on them. Such locks, signs, or is energized.
65
"KHe 30--Mineral Resources
55.12- 31 (Reserved]
specified by the National Electrical Code.
55.12- 32 Mandatory. Inspection an'd 55.12-46 [Reserved]
cover plates on electrical equipment and 55.12-47 Mandatory. Guy wires of poles
Junction boxes shall be Kept in place at supportinghigh-voltage transmission lines
all times except during testing or repairs. shall meet the requirements for ground
55.12- 33Mandatory. Hand-held electricing or insulator protection of the National
tools shall not be operated at high poten Electrical Safety Code, Part 2, entitled
tial voltages.
"Safety Rules for the Installation and
5.12- 34 Mandatory. Portable extensioMnaintenance of Electric Supply and Com
lights, and other lights that by their lo munication Lines," (also referred to as
cation present a shock or bum hazard, National Bureau of Standards Handbook
shall be guarded.
81, Nov. 1,1961)and Supplement 2thereor
55.12- 35 Mandatory. Lamp sockets shalilssued March 1968, which are hereby in
be or a weatherproof type where they are corporated by reference and made a part
exposed to weather orwetconditionsthat hereof These publications and docu
may Interfere with illumination or create m ents may be obtained from the Super- .
a shock hazard.
intendent of Documents, U.S. Government
55.12- 35 Mandatory. Fuses shall not bePrinting Office, Washington, D.C. 20402,
removed or replaced by hand in an ener or may be examined in any Metal and
gized circuit, and they shall not otherwise Nonmetal Mine Safety and Health Dis
be removed or replaced In an energized trict or Subdistrict Office of the Mine
circuit unless equipment and techniques Safety and Health Administration.
especially designed to prevent electrical 55.12- 48 Mandatory. Telegraph, tele
shock are provided and used for such pur phone, or signal wires shall not be-In
pose.
stalled on the same crossarm with power
55.12- 37 Mandatory. Fuse tongs or hotconductors. When carried on poles sup
line tools shall be used when fuses are re porting poweriines, they shall he Installed
moved or replaced In high-potential as specified by the National Electrical
circuits.
Code..
55.12- 38Afandaiory.Tralllngcablesshall 55.12- 49 [Reserved]
be attached to machines In a suitable 55.12- SOMandatory. Trolley wires shall
manner to protect the cable from damage be installed at least seven (7) feet above
and to prevent strain on the electrical rails where height permits, and aligned
connections.
and supported to suitably control sway
55.12- 39 Mandatory. Surplus trailingand sag.
cables to shovels, cranes and similar 55.12- 51 and 55.12-52 Reserved)
equipment shall be
55.12- 53 Mandatory. Ground wires fa-
ta) Stored in cable boats;
lighting circuits powered from trolleywires
(b) Stored on reels mounted on the shall be connected securely to th e ground-
equipment; or
return circuit.
(c) Otherwise protected from mechani 55.12- 54 through 55.12-64 IReserved] -
cal damage-
55.12- 65 Mandatory. Powerlines, In
55.12- 40. Mandatory. Operating concluding trolley wires, and telephone cir
trols shall be Installed so that they can be cuits shall be protected against short
operated without danger of contact with circuits and lightning.
energized conductors.
55.12- 66 Mandatory. Where metallic
55.12- 41 M andatory. Switches andtools or equipment can come in contact
starting boxes shall be of safe design and with trolley wires or bare powerllnes, the
capacity.
lines shall be guarded or deenergized.
55.12- 42 Mandatory. Both rails shall be 55.12- 67. Mandatory. Transformers shall
bonded or welded at every joint and rails be totally enclosed, or shall be placed at
shall be crossbonded at least every 200 least 8 feet above the ground, or installed
feetifthe track serves as the return trolley in a transformer house, or surrounded by
circuit. When rails are moved, replaced, a substantial fence at least 6 feet high and
or broken bonds are discovered, they sh all at least 3 feet from any energized parts,
be rebonded within three working shifts. casings, or wiring.
55.12- 43 and 55.12-44 [Reserved]
55.12- 68. Mandatory. Transformer en
55.12- 45Mandatory. Overhead high-poclosures shall be kept locked against un
tential powerllnes shall be Installed as authorized entry.
L E H M A N 00635
66
Chapter 1--Mine Sofety and Health Administration
55.13-69 Mandatory. Each ungrounded equipped with indicating pressure gages
power conductor or telephone wire that which accurately measure the pressure
leads underground and is directly ex within the air receiver tanks.
posed to lightning shall be equipped with 55.13- 12Mandatory. Compressor air in
suitable lightning arrestors or approved takes shall be installed to insure that only
type within 100 feet ofthe point where the clean, uncontamlnated air enters the
circuit enters the mine. Lightning arres compressors.
tors shall be connected to alow resistance 55.13- 13 and 55.13-14 [Reserved]
grounding medium on the surface and 55.13- 15Mandatory, (a) Compressed- air
shall be separated from neutral grounds receivers and other unfired pressure ves
by a distance of not less than 25 feet
sels shall be inspected by inspectors hold
55.12- 70 [Reserved]
ing a valid National Board Commission
55.12- 71 Mandatory. When equipmentand in accordance with the applicable
must be moved or operated near ener chapters of the National Board Inspec
gized high-voltage power!ines (other than tion Code, a Manual for Boiler and Pres
trolley linesjand the clearance is less than sure Vessel Inspectors. 1979. This code is
10 feet, the lines shall he denergized or incorporated by reference and made a
other precautionary measures shall be part of this standard, may be examined
taken.
at any Metal and Nonmetal Mine Safety
55.12- 72 through 55.12-79 [Reserved] and Health District Office of the Mine
Safety and Health Administration, and
$ 55.13 Compressed air and tmiters.
may be obtained from the publisher, the National Board or Boiler and Pressure
Vessel Inspectors, 1055 Crupper Avenue,
G eneral
Columbus, Ohio 4322B.
55.13- 1Mandatory. All hollers and pres (b) Records or inspections shall be kept
sure vessels shall be constructed, in In accordance with requirements of the
stalled, and maintained in accordance National Board Inspection Code, and the
with the standards and speculations of records shall be made available to the
the American Society of Mechanical En Secretary or his authorized representa
gineers Boiler and Pressure Vessel Code. tive.
55.13- 2 th ro u g h 55.13-9 [Reset veil1
55.1 3 - 16 IReServed)
55.13- 17 Mandatory. Compressor dis
Compressed Air
charge pipes where carbon build-up may
55.13- 10 Mandatory, (a) Reciprocating-occur shall be cleaned periodically as rec
type air compressors rated over 10 horse ommended by the manufacturer, but no
power shall be equipped with automatic less frequently than once every two (2)
temperature-actuated shutoff mecha nisms which shall be set or adjusted to
years. 55.13- 1B[Reserved]
the compressor when the normal operat- 55.13- 19 Mandatory. Repairs Involving
-tng temperature is 25 percent.
(b) However,
exceeded by more than this standard does not
ap
the pressure system of compressors, re ceivers, or compressed-air-powered equipment shall not be attempted until
ply to reclprocating-type air compressors the pressure has been bled off.
rated over 10 horsepowerlfequlppedwlth 55.13- 20 Mandatory. At no time shall
fusible plugs (hat were installed in the compressed air he directed toward a per compressor discharge lines before No son. When compressed air is used, all nec vember 15,1979, and designed to melt at essary precautions shall be taken to
temperatures at least 50 degrees below protect persons from Injury.
the Dash point of the compressors' lubri 55.13- 21 Mandatory. Except where au
cating oil.
tomatic shutoff valves are used, safety
55.13- 11 Mandatory. Air receiver tankschains or other suitable locking devices
shall be equipped with one or more au shall he used at connections to machines
tomatic pressure-relief valves. The total of high-pressure hose lines.of %-inch in
relievln g capacity of the relief valves shall side diameter or larger, and h etween high-
prevent pressure from exceeding the pressure hose lines of %-lnch inside di
maximum allowable working pressure in ameter or larger, where a connection fail
a receiver tank by not more than 10 per ure would create a hazard.
cent. Air receiver tanks also shall be 55.13- 22 through 55.13-29 [Reserved!
67
Title 30--Mineral Resources
B oilers
B Non-ASME Code Boilers and Pressure
55.13-30 Mandatory, (a) Fired pressure vessels (boilers) shall be equipped with water level gages, pressure gages, auto-matte pressure-relief valves, blowdown piping, and other safety devices approved by the American Society of Mechanical Engineers to protect againt hazards from overpressure, flameouts, fuel interrup tions and low water level, all as required by the appropriate sections, chapters and appendices listed in paragraphs (b)(1)
and (2) below. (b) These gages, devices and piping
shall be designed, installed, operated,
maintained, repaired, altered. Inspected, and tested by Inspectors holding a valid National Board Commission and in ac cordance with the following listed sec tions, chapters and appendices:
(1) The ASME Boiler and Pressure Ves sel Code, 1977, published by the American
Society of Mechanical Engineers.
Vessels.
C Storage of Mild Steel Covered Arc Welding Electrodes.
D-R National Board "R" (Repair) Sym bol Stamp.
D-VR National Board ''VR" (Repair of Safety and Safety Relief Valve) Symbol Stamp.
D-VR1 Certificate of Authorization for Repair Symbol Stamp for Safety and Safety ReliefValves.
D-VR2 Outline of. Basic Elements of Written Quality Control System
for Repairers of ASME Safety and Safe ty Relief Valves. D-VR3 Nameplate Stamping for "VR".
E Owner-user Inspection Agencies. F Inspection Forms.
(c) Records of inspections and repairs shall be kept in accordance with the re quirements ofthe ASME Boiler and Pres sure Vessel Code and the National Board Inspection Code. The records shall be
Section and Title
made available to the Secretary or his
I Power Boilers.
authorized representative.
II Material Specifications--P art A-- (d) Sections of the ASME Boiler and
Ferrous.
Pressure Vessel Code, 1977, listed in par
II Material Specifications--P art B-- agraph (bXl) above, and chapters and ap
Nonferrous.
pendices of the National Board Inspection
II Material Specifications--P art C-- Code, 3979, listed in paragraph (b) (2)
Welding Rods, Electrodes, and above, are Incorporated by reference and
Filler Metals.
made a part of this standard. These pub
IV Heating Boilers.
lications may be obtained from the pub
V Nondestructive Examination.
lishers, the American Society of
VI Recommended Rules for Care and Mechanical Engineers,- 345 East Forty-
Operation of Heating Boilers.
seventh Street, New Vork, N.Y. 10017, and
VII Recommended Rules for Care of the National Board ofBoller and Pressure
Power Boilers.
Vessel Inspectors, 1055 Crupper Avenue,
(2) The National Board Inspection Code, ' Columbus, Ohio 43229. The publications
a Manual for Boiler and Pressure Vessel may be examined a t any Metal and Non-
Inspectors, 1979, published by the Na-' metal Mine Safety and Health District
tlonal Board ofBoilcr and Pressure Vessel Office of the Mine Safety and Health
Inspectors.
Administration.
Chapter and Title
55.13- 31 through 55.13-34 (Reservedl
I Glossary of Terms. II Inspection of Boilers and Pressure
Vessels. III Repairs and Alterations to Boiler
and Pressure Vessels by Welding. IV Shop Inspection of Boilers and Pres
sure Vessels.' V Inservice Inspection of Pressure Ves
sels by Authorized Owner-User In spection Agencies.
Appendix and Title
A Safety and Safety Relief Valves.
5 55.14 Use of equipment.
G uards
55.14- 1 Mandatory. Gears; sprockets; chains; drive, head, tail, and takeup pul leys; flywheels; couplings; shafts; sawblades; fan inlets; and simitar exposed moving machine parts which may be con tacted by persons, and which may cause injury to persons, shall be guarded.
55.14- 2 Mandatory, Overhead belts shall be guarded if the whipping action horn a
L E H M A N 00636
68
Chapter 1--Mine Safety and Health Administration
broken belt would be hazardous to per 55.14- 29 Mandatory. Repairs or main
sons below.
tenance shall not be performed on ma
55.14- 3 Mandatory. Guards at con-chinery until the power is oIT and the
veyor-drlve, conveyor-head, and con machinery is blocked against motion, ex
veyor-tall pulleys shall extend a distance cept where machinery motion is neces
sufSclent to prevent a person from acci sary to make adjustments.
dentally reaching behind the guard and 55.14- 30 Mandatory. Men shall not work
becoming caught between the belt and on or from a piece of mobile equipment
the pulley.
in a raised position until It has been
55.14- 4 and 55.14-5 Reserved!
blocked in place securely. This does not
55.14- 6 Mandatory. Except when testpreclude the use ofequipm ent specifically
ing the machinery, guards shall be se designed as elevated mobile work plat
curely in place while machinery is being forms.
operated.
55.14- 31 Mandatory. Drive belts shall
55.14- 7 Mandatory. Guards shall be onf ot be shifted while in motion unless the
substantial construction and properly machines are provided with mechanical
maintained.
shifters.
55.14- 8Mandatory. Stationary grinding 55.14- 32 Mandatory. Belts, chains, and
machines other than special bit grinders ropes shall not be guided onto power-dri
shall be equipped with:
ven moving pulleys, sprockets, or drums
(a) Peripheral hoods (less than 90 throa t with the hands except on slow moving
openings) capable of withstanding the equipment especially designed for hand
force of a bursting wheel;
feeding.
(b) Adjustable tod rests set as close as 55.14- 33 Mandatory. Pulleys of convey
practical to the wheel;
ors shall not be cleaned manually while
(c) Safety washers.
the conveyor is in motion.
55.14- 9 Mandatory. Grinding wheels 55.14- 34 Mandatory. Bel t dressin g shall
shall be operated within the spcifica not be applied manually while belts are
tions ofthe manufacturer of the wheel. in motion unless an aerosol-type dressing
55.14- 10 Mandatory. Hand-held poweris used.
tools, other than rock drills, shall be 55.14- 35 Mandatory. Machinery shall
equipped with controls requiring con not be lubricated while in motion where
stant hand or Unger pressure to operate a hazard exists, unless equipped with ex
the tools or shall be equipped wi th friction tended fittings or cups.
or other equivalent safety devices.
55.14- 36 Mandatory. Tools and equip
55.14- 11Mandatory. Guards, shields, orment shall not be used beyond the design
other suitable protection shall be pro capacity intended by the manufacturer,
vided In areas where Dying or falling ma where such use may create a hazard to
terials present a hazard to personnel.
personnel.
55.14- 12 [Reserved]
55.14- 37 through 55.14-44 [Reserved!
55.14-13 Mandatory. Fork-lift trucks, 55.14- 45 Mandatory. Welding opera
front-end loaders, and bulldozers shall be tions shall be shielded and well-venti
provided with substantial canopies when lated.
necessary to protect the operator.
55.14- 46 through 55.14-54 [Reservedl
55.14- 14 Mandatory. Face shields or
goggles, in goad condition, shall be worn when operating a grinding wheel.
5 55.15 Personal protection.
55.14- 15 through 55.14-24 (Reserved] 55.15- 1 Mandatory. Adequate first-aid
materials, including stretchers and blan
Methods and Procedures
kets, shall be provided a t places conve nient to all working areas. Water or
55.14- 25 [Reserved!
neutralizing agents shall be available
55.14- 26 Mandatory. Unsafe equipmenwt here corrosive chemicals or other harm
or machinery shall be removed from serv ful substances are stored, handled, or
ice immediately.
used.
55.14- 27 Mandatory. Operation of ma 55.15- 2 Mandatory. All persons shall
chinery or equipment shall be assigned wear suitable hard hats when in or around
only to competent persons.
a mine or plant where falling objects may
55.14- 26 [Reserved]
create a hazard.
69
Tille 30--Mineral Resources
55.15- 3 Mandatory. AH persons shalsltandard, suitable walkways or passage
wearsuitable protective footwearwhen In ways shall be provided.
or around an area ora mine or plant where (c) Where persons are required to enter
a hazard exists which could cause an In any facility listed in this standard Tor
jury to the feet
maintenance or inspection purposes, lad
55.15- 4 Mandatary. All persons shaldl ers, platTorms, or staging shall be pro
wear safety glasses, goggles, or face shields vided. No person shall enter the facility
or other suitable protective devices when until the supply and discharge of mate
in or around an area or a mine or plant rials have ceased and the supply and dis
where a hazard exists which could cause charge equipment is locked o u t Persons
Injury to unprotected eyes.
entering the facility shall wear a safety
55.15- 5 Mandatory. Safety belts andbelt or harness equipped with a lifeline
lines shall be worn when men work where suitably fastened. A second person, sim
there is danger orralling; a second person ilarly equipped, shall be stationed near
shall tend the lifeline when bins, tanks, or where the lifeline is fastened and shall
other dangerous areas are entered.
constantly adjust it or keep it tight as
55.15- 6 Mandatory. Special protectivneeeded, with minimum slack.
equipment and special protective cloth 55.16- 3 Mandatory. Materials that can
ing shall be provided, maintained In a create hazards if accidentally liberated
sanitary and reliable condition and used from their container shall be stored in a
whenever (1) hazards or process or envi manner that minimizes the dangers.
ronment, (2) chemical hazards, (3) radiol 55.16- 4 Mandatory. Hazardous mate
ogical hazards, or (4) mechanical irritants rialsshall be stored In containers ofa type
are encountered in a manner capable or approved Tor such use by recognized
causing injury or impairment.
agencies; such containers shall be labeled
55.16- 7 Mandatory. Protective clothingappropriately.
or equipment and face-shields or goggles 55.16- 5 Mandatory. Compressed and
shall be worn when welding, cutting, or -liquid gas cylinders halt be secured in a
working with molten metal.
safe manner.
55.15- 8 through 55.15-19 [Reserved]
55.16- 6 Mandatory. Valves on com
55.15- 20Mandatory. Lifejackets or beltpsressed gas cylinders shall be protected
shall be worn where there is danger from by covers when being transported or
railing into water.
stored, and by a safe location when the
55.15- 21 through 55.15-29 (Reserved] cylinders are in use.
55.16- 7Mandatory, (a) Tagllnes shall be
attached to loads that may require stead
5 55.16 Materials storage and handling.
ying or guidance while suspended. (b) Hitches and slings used to heist ma
terials shaU be suitable Tor the particular
55.16- 1 Mandatory. Supplies shall nomtaterial handled.
- be stacked or stored in a manner which 55.16- 8 1Reserved]
creates tripping or faU-of-material haz 55.16- 9Mandatory. Men shall stay clear
ards.
of suspended loads.
55.16- 2 Mandatory, (a) Bins, hoppers, 55.16- 10Mandatory. To protect person
silos, tanks, and surge piles, where loose nel, material shall not be dropped from an
unconsolidated materials are stored, han overhead elevation until the drop area is
dled or transferred shall be--
first cleared of personnel and the area is
(1) Equipped with mechanical devices then either guarded or a suitable warning
or other effective means or handling ma is given.
terials so that during normal operations 55.16- 11 Mandatory. Men shall not ride
persons are not required to enter or work on loads being moved by cranes or der
where they are exposed to entrapment by ricks, nor shall they ride the hoisting
the caving or sliding of materials; and
hooks unless such method eliminates a
(2) Equipped with supply and discharge greater hazard.
operating controls. The controls shall be 55.16- 12 Mandatory. Chemical sub
located so that spills or overruns will not stances, including concentrated acids and
endanger persons. (
alkalies, shall be stored to prevent inad
(b) Where persons are required to move vertent contact with each other or with
around or over any facility listed In this other substances, where such contact
L E H M A N 00637
70 -
Chapter 1--Mine Safety and Health Administration
could cause a violent reaction or the lib (C)In addition, conditions that may pre
eration ofharmfUl Dimes or gases.
sent an Imminent danger which are noted
55.16- 13 Mandatory. Suitable warningby the person conducting the examina
shall be given before molten metal Is tion shall be brought to the immediate
poured and berore a container of molten attention or the operator who shall with
metal is moved.
draw all persons from the area affected
55.16- 14Mandatory. Operator-carrying(except persons referred to in section
overhead cranes shall be provided with: 104(c) of the Federal Mine Safety and
(a) Bumpers at each end of each rail; Health Act of 1977) until the danger is
(b) Automatic switches to halt uptravei abated.
or the blocks berore they strike the hoist; 55.18- 3 through 55.18-51Reserved]
(c) Effective audible warning signals 55.18- 6 Mandatory. New employees shall
within easy reach or the operator;
be indoctrinated in safety rules and safe
(d> A means to lock out the disconnect work procedures.
switch.
55.18- 7 and 55.18-8 [Reserved]
55.16- 15 Mandatory. No person shall 55.18- 9 Mandatory. When persons are
work from or travel on the bridge of an working at the mine, a competent person
overhead crane unless the bridge is pro designated by the mine operator shall be
vided with substantial footwalks with toe- in attendance to take charge in case ofan
hoards and railings the length of the emergency.
bridge.
55.18- 10 Mandatory. Selected supervi
55.16- 16 Mandatory. Fork and othesrors shall be trained in first aid. First aid
similar types of lift trucks shall be oper ated with the--
training shall be made available to all in terested employees.
(a) Upright tilted back to steady and 55.18- 11 [Reserved]
secure the load;
55.18- 12 Mandatory. Emergency tele
(b) Load In the upgrade position when phone numbers shall he posted a t appro
ascending or descending glades In excess priate telephones.
oflO percent;
55.18- 13 Mandatory. A suitable com
(c) Load not raised or lowered enroute munication system shall be provided at
except for minor adjustments; and
the mine to obtain assistance In the event
(d) Load-engaging device downgrade or an emergency.
when traveling unloaded on all grades.
55.18- 14Mandator]/. Arrangements shall
55.16- 17 through 55.16-34 [Reserved] be made In advance Tor obtaining emer
gency medical assistance and transpor
9 55.17 Illumination.
tation for Injured persons.
.sssactwhnire55aduin55tlcclw..tt11hutbo77orpe--rekapspnra,2reoroltevpshva1ia,irdsldtoMo.heeuasd-sag,danhiflwndiet5gaa5watla.okn1norw7drdy-ka.9dioynIu(snlgR,mlueacspmslotleiannirisnvdrguwaeisrttdiifaito]oayecnnsses,, suffbpacodiroeread55rmcnaf5o5aosg..mu1n1rsesm8i8ubgr--ncenwioecsh1ondea5ird,es2tktenio0hta.riwrMlosooaainluntaflsheognewthdeioynaxet5,htdai5osen,.utrr1yoysn8tr.,a-hlNr1becae9easotans[rewRwemhqehohepuseueelirhlorredeevyhacdeeeardaetdnz]nos,hall
S 55.18 Safety programs.
55.18- 21 through 55.18-24 [Reserved]
55.16-1 [Reserved]
$ 55.19 Man hoisting.
55.18- 2 Mandatory, (a) A competent The hoisting standards in this section
person designated by the operator shall apply to those hoists and appurtenances
examine each working place at least once used for hoisting persons. However, where
each shift Tor conditions which may ad persons may be endangered by hois ts and
versely affect saTety or health. The oper appurtenances used solely for handling
ator shall promptly initiate appropriate ore, rock, and materials, the appropriate
action to correct such conditions.
standards should be applied.
(b) A record that such examinations Emergency hoisting facilities should
were conducted shall be kept by the op conform to the extent possible to safety
erator ror a period ofone (1)year, and shall requirements Torother hoists, and should
be made available Tor review by the Sec be adequate to remove the persons from
retary or bis authorized representative. the mine with a minimum of delay.
Title 30--Mineral Resources
H oists
tended function is for emergency stop
crhtoaha555trones555drd...eo1l11edfc999dat---shpeaeacncurdoir123tetpihMlMeMeyess.aaacrunnneosddcdenaaoadsfmtt.iooosnrmrteyy/.en..BntHHdweoeloitidtl,shsrtstsoasthpfseesehth,alyooallrflaladcbchsheaaaivnneippatosnhrnivsn5oedet5gvarc.telbo1orldeana9nlvlt-vodyieowee.lynvia,tinhc1nt4eectahseMpleiesamahrenneavidddtleslaangtobrtourfeoraidyrfnie.enfggsaIseunitdloaluaarltrlroeoeftrdtropihcafreatveoirbeovtolhanevpneoehrtfoist scctobehposhiaiamohnnlarhefnorrotutm555galgee5pairtailtb555splcsasvy5olcanli.r.ml.thmrtvh11.twet1ayons1domiabe9.9nk9sceve9norerlp---fetaec.ruit-iutosdomlnhsfmpbWallimaelaywnmresceyidnohhlstccuahu47aivehol5ahiwipissro5nnnMidclafaemMepdlaihlMe.nhdtttMelludba,hhhanyiodstetncbeaeneitaohoidateldandsdwehiansrlclaedztcaqpclhlesdoitvyealliatruato.wuandonibohtbgficrotwrnttptvrieeycee.oiyrtaedp,inh.ishyr.drcktceeslAh.dyaettoeAsvkdoolrd.phdsiAcliftancwpaarhkimwpwTyeueinb,feeivrsvtttilhaoaedhiotshteennbhhelrvtomrehgoareeyehbiaaoxmafaslonobekuefcmhttlttpvireioecceosuactcaeaeokectthlksrihtsnvurddkeioeieeha---ttsdothiianstlotdsstceiTtwaTotgbalsrnruwhorbefnrhaohht55555ravanldrtivelitnee55555hlktiavsshelncc.....veie111e11osostleahhneyrh9ww9999vsfuhgeelacb--e.s---tetoliihlnhoypetteraoicctceacamq-osc111srhheplstouas96et5hlmaeiai1vudsit1otot[t[d[pso7fhenih8iaRRRniusocppMaisntbabeenenaeoeltMyttssslbesaclrdoifsweelwebnawbtytniaymrrirhtlaw-eodivbhvnlviicpte.lolotneaeeredciaalloanitdvdndothhansnhsios)le]econstcgtotbrdoaahiheiiyyststrtsethea.tietymwhhasmsEedit.soaetrnhiawaeoatfpwtmsenWcceocnuetiuheilhotaan.gtyhhcmaahnnlehohselllpivulleelthinneyoooestatrdachswg-tyslr,lmotaeieealrhrctnpnaeintitaeoochohrecsccnlvnetrnedehyheo..voeisr-t
ing 100(feetIn depth, such hoists shall also
be provided with overspeed devices.
55.19- 8 Mandatory, where creep or slip may alter the effective position of safety
Wir e R ope
devices, friction hoists shall be equipped 55.19- 20 (Reserved)
with synchronizing mechanisms that re 55.19- 21 Mandatory. The following
calibrate the overtravel devices and po- static-load safety factors shall be used for
. sltfon indicators.
selecting ropes to be used for hoisting
55.19- 9Mandatory. An accurate and rem en and for determining when such ropes
liable indicator of the position of the cage, shall be removed from man hoists:
skip, bucket, or cars in the shaft- shall be
provided.
55.19- 10Mandatory. Hoist controls shall
MinimumMinimum
be placed or housed so that the noise from machinery or other sources will not pre vent hotstmen from hearing signals.
Lengthofrope inshall factorof factor of (feet) safety safety (newrope) (remove)
55.19- 11 Mandatory. Flanges on drums500 or less............ ...... shall extend radially a minimum of 4 501-1,000 .................... inches orthree rope diameters beyond the 1,001-2.000 ............. ....
8 7 6
6.4 5.8 5.0
last wrap, whichever is the lesser.
2.001-3.000 ............. .
5 4.3
55.19- 12 Mandatory. Where grooved3.001 or more.........
4 3.6
drums are used, the grooves shall be of
suitable size and pitch for the ropes used.
55.19- 13 Mandatory. Where any diesel 55.19-22 Mandatory. The end of the or similar fuel-injection engine is used to rope at the drum shall make at least one
power a hotst, the engine shall be equipped full turn on the drum shaft, or a spoke of
with a damper or other cutofT in its air the drum in the case of a free drum, and
Intake system. The control handle shall shall be fastened securely by means of
be clearly labeled to indicate that its in rope clips or clamps. There shall be three
L E H M A N 00638
72
Chapter 1--Mine Safety and Health Administration
full turns of cable or rope on the hoisting (e) When special conditions require the
drum when the cable or rope is extended attachment of a sling to the hoisting cable
to its maximum working length. This to handle equipment in the shaft, the
standard does not apply to friction hoists. sling shall be attached by clips or equiv
55.19- 23 (Reserved]
alent in accordance with the table in par
55.19- 24 Mandatory. The rope shall beagraph (c) of this standard.
attached to the load by the thimble-and- 55.19- 25 [Reservedl
clip method, the socketing method, or 55.19- 26 Mandatory. Safety device at
other approved method. If the socketing tachments to hoist ropes shall be se
methodis employed, zinc or its equivalent lected, installed, and m aintained
shall be used. The use of Babbitt metal or according to manufacturer's specifica
lead for socketing wire ropes is prohib tions to minimize internal corrosion and
ited. If the thimble-and-clip method is weakening of the hoist rope.
used, the following shall be observed:
55.19- 27 through 55.19-34 [Reserved]
(a) The rope shall be attached to the
load by passing one end around an oval
H eadframes and S heaves
t
thimble th at Is attached to the load bend 55.19- 35 Mandatory. All headframes
ing the end back so that it is parallel to shall be constructed with suitable design
the long or "live" end of the rope and fas considerations to allow for all dead loads,
tening the two parts of the rope together live loads, and wind loads.
with clips.
55.19- 36 Mandatory. Headframes shall
(b>The U-bolt of each clip shall encircle be high enough to provide clearance for
the short or "dead" end of the rope and overtravel and safe stopping of the con
the distance between clips shall not be veyance.
less than the figures given in the accom 55.19- 37 Mandatory. Fleet angles on
panying table.
hoists Installed after November 15,1979,
(c) As a minimum, the following numbershall not be greater than one and one-half
of clips or equivalent shall be used for var- degrees for smooth drums or two degrees
lous diameters of six-strand. 19-wire, plow- for grooved drums.
steel ropes:
55.19- 38 Mandatory. Platforms with
(Follow manufacturer's recommenda toeboards and handrails shall be pro
tions for other kinds of wire rope and vided around elevated head sheaves.
clips.)
55.19- 39 M andatory. All personnel
hoists, except emergency escape hoists
and hoists with rope speeds of 209 feetper
Center- minute or less, installed after November
to- 15, 1979, shall have drum and sheave
n tw r center tread diameters--
Diameterofrope, inches or cup_. spacinogf clips, Inches
(1) Not less than 60 times the hoist rope diameter for slope or inclined shaft ap plications;
(2) Not less than 80 times the hoist rope
V) .................................. 4
..........................
4
414 diameter ifthe hotst ropes are one inch in 514 diameter or greater, or not less than 60
times the hoist rope diameter If the hotst
llT Z "Z Z Z Z Z Z Z " 5
6'/. ropes are less than one inch in diameter
1!4 ................................ 4 ................................ VA ................................ It* ................................ 1 ................................ 114 ................................ 2 ........... 214 ................................
5 6 B B 7 B B 8
7'A for vertical shaft applications; or
814 9 914 1014 1114 12
(3) Not less than 100times the hoist rap e diameter for locked coil ropes.
55.19- 40 Afondafory. Head, Idler, knuc
kle, and curve sheaves shall have grooves of proper contour for the specific rope di
13 ameter used.
2V, .............. -................ 8
14
55.19- 41 through 55.19-44 [Reserved]
fd) For all ropes less than three-quarter
C onveyances
inch in diameter a t least four clips or 55.19- 45 Mandatory. Man cages and
equivalent shall be used.
skips used for hoisting or lowering era.
73
Tille 30--Minera! Resources
ployees or other persons in any vertical 55.19- 60 [Reserved]
shaft or any incline shaft with an angle of 55.19- 61 Mandatory. The safe speed for
inclination Di forty-five (45) degrees from hoisting men shall be determined for each
the horizontal shall he covered with a shaft, and this speed shall not be ex
metal bonnet
ceeded. Men shall not be hoisted at a
55.19- 46 through 55.19-48 IBeservedl speed faster than 2,500 feet per minute,
55.19- 49 Mandatory. Buckets shall noetxcept in an emergency.
be used to hoist men except during shaft 55.19- 62 Mandatory. Maximum normal
sinking operations, inspection, mainte operating acceleration and deceleration
nance, and repairs.
shall not exceed 6 feetp er second per sec
55.19- 50 Mandatory. Buckets used toond. During emergency braking, the de
hoist persons during vertical shaft sink celeration shall not exceed 16 feet per
ing operations shall: (a) Be securely at second per second.
tached to a crosshead when traveling in 55.19- 63 Mandatory. Only authorized
either direction between the lower and persons shall be in hoist rooms.
upper crosshead parking locations; (b) 55.19- 64 [Reserved]
Have overhead protection when the shaft 55.19- 65 Mandatory. Conveyances shall
depth exceeds 50 feet; (c) Have sufficient notbe lowered by the brakes alone except
depth or a suitably designed platform to during emergencies.
transport persons safely in a standing po 55.19- 66 Mandatory. In shafts inclined
sition; and (d) Have devices to prevent over 45 degrees, the operator shall deter
accidental dumping where the bucket ts mine and post in the conveyance or at
supported by a bail attached to its lower each shaft station the maximum number
half. of persons permitted to ride in a hoisting
55.19- 51 [Reserved]
conveyance at any one time. Each person
55.19- 52 [Reserved]
shall be provided a minimum or 1.5 square
55.19- 53 Mandatory. In shaft sinkingfeet offloor space.
where a platform is suspended by wire 55.19- 67 M andatory. D uring shift
ropes, such ropes shall have an approved changes, an authorized person shall be in
rating for the suspen ded load.
charge of each trip in which persons are
55.19- 54 Mandatory. Where rope guideshoisted.
are used in shafts other than In shalt sink 55.19- 63 Mandatory. Men shall enter,
ing operations, the rope guides shall be a ride, and leave conveyances in an orderly
type of lock coil construction.
manner.
55.19- 69 Mandatory. Men shall not en
H oisting P rocedures
ter or leave conveyances which are In motion or after a signal to move the con
55.19- 55 Mandatory. When a manuallyveyance has been given to the hoistman.
operated hotst ts used, a qualified hoist- 55.19- 70 Mandatory. Cage doors or gates
man shall remain within hearing of the shall be closed while men are being
telephone or signal device at all times hoisted; they shallnot be opened until the
while any person is underground. '
cage has come to a stop.
55.19- 56 Mandatory. When automatic 55.19- 71 Mandatory. Men shall not ride
hoisting ts used, a competent operator or in skips or buckets with muck, supplies,
the hoist shall be readily available at or materials, or tools other than small hand
near the hoisting device while any person tods.
ts underground.
55.19- 72 Mandatory. When combina
55.19- 57 Mandatory. No person shaltlions of cages and skips are used in the
operate a hotst unless within the preced same compartment, the cages shall be
ing 12 months he has had a medical ex enclosed to protect personnel from flying
am ination by a qualified, licensed materia! and the hotst speed reduced to
physician who shall certify his fitness to man-speed as defined in standard 55.19-
perform this duty. Such certification shall 61, butnot to exceed 1,000 feet per minute.
be available at the mine.
Muck shall not be hoisted with personnel
55.19- 58 Mandatory. Only experienceduring shift changes.
h D lstm en shall operate th e hotst except 55.19- 73 Mandatory. Rock or supplies
in cases of emergency and In the training shall not be hoisted in the same shaft as
ofnew holstrnen.
men during shift changes, unless the com
55.19- 59 [Reserved]
partments and dumping bins are parti-
L E H M A N 00639
74
Chapter J--Mine Safety and Health Administration
tioned to prevent spillage Into the cage of the conveyance or counterbalance In
compartment.
the correct direction only.
55.19- 74 Mandatory. Persons shall not 55.19- 84 through 59.19-89 [Reserved]
ride the bail, rim, bonnet, or crosshead or
any shaft conveyance except when nec
SlONAUNQ
enhavcTcfsob(sititsbdsblaabbosop3ssoseotanehoeheooonekeeerlerrol)5s55e5rm5neye5eodb5aiaanvteigrgtas5tpr55t5stpdd5p5dalschlcau5nbhisiiatirt.ol.l..pf.c,evn,.lhttvkioe1ye11e.1tc21ie5e1eheobnf1eoeberescdoeoia9dp999k0099esneesugtn9edeanrebnrc-tra--s0-pT0h-e-othnsgtessd-sg,rosoihwoaetehcnttaaaef.nomftaraatethotiadeaebfsbdaahohstgrcnitlndtogebiobieoeneslioton.iaeennactdtt77e7is7thia78umanvtoldbrutri8soflibs,5p8ea79py6hsc0especimtdt.e1aptmsnynzetheihaetekrsMMelfMMhenehtMtwe1rurdoodssMarioeyaehiddMca5ggcdeohmnbvts.erimaaahtmtae,ttafasnyweasadiueffuninebenoAntattndgtao,ieulnisiorteinndnhedsnbndsldbnnsnehledleifnhrdsfhlpadetaaytuatdtuatdugheafopiatatsebahaletetnrtlhtht.octtoafasrutoefmoroeorogleteeoedrieokerettnslaoietiromoradurrhrarastoieetbiydwdayrmcrbyycsagnyi.ptelcsnatre.sdoyhsiok.aoo.be.hen.s.rhrnnydtTec.mtgwoibOoonntdlraoABseWtops.sgsWrheehioeissvelshnieWe.oapkr,lsa.iueohssetimlirhWatcnoisphteabendhtWwocfhianmieulhssignnfebrn.nekgoelstlnaerthhhtoeirntghludhiteaeeeghAtuheghleegnnaltd.hbecednbnotayedetenaotfnsssomeknriunwauabocotdtniioamvsstcuechoncgsgtcuttsbidekchlpiriitknhnor1rceenkhnidccreoseoossaefnea0eetexenaxaseaknaeweon,itlnrel0gdt,osslsslllltserl,cvlhhttaiaeaabmrrylleeslplsvsoopgsttlstocichouisosamobfnsihhehhohpiatoriitrecrfseoruogacvha5555555oeae5rgpaaeoardctthitnpfennms5ne5es55555hhv5clldserfneeasolloslrteonaro..ta.....t.t.seieopsm1111e111la1fdriblnsagshhaetaiycwsit99og99as99t99hooswbheeccsimneinoteoto---n-rh--ul-rb-ar.idoelciaasgriodunndaenndaelrlarei,neiltolasetvtesralftsgbrapsov9taeedtegecftrtrbeletckhweb7.fotrde.tseehnseoys99elf99hs9wu9t9ieeyrih.icenIiiteeedpw3n04ia51vg62acthprgnapkgoccairhsenmpenrttMoenrnMMMitehcnih,cMthiMedscdMeioooaseshtccaohivooaoauiseh.talnaifuasnaeenlbebenlaisnnnt,aicaetnepinnngtistinsytoeesvnnednhvhohne.edlhstdsgdhadpindaoedgdianedeaahohnaptaaeTamnaorIycnsaoea5caratagnopptathntgspssheyaohltdo5hooatltfsyoretyoiserneoloedro.rntetnwrorp"wvroomt1srirycovyryryidfiorbskvysetbri9amsm.trrhe.yyui.eoree.,netiear.to-tensosH..ewnngcmhnA9ioTitedikooocmAstpnrhgtagitiH9AoatpAvpithnipesv,nmoeosdennobmitetueeepoe[iasoannrmssmaaoegnnweRrlrrmetnalnrsutilttyeletlapeaaaagsigotlsnhtoihliletdhttngeyshtttnene"tuothnfhyovsoeofaoeyesgdispnsogddbneooabonewnrfhrodsirIsterhrdpsuegatrerlnmilldcapfssvesmriiehgyo.morcrndiroohhlsagszssaeeiodetiinloataidftnonaehac.csnbdheronnmosaranleIbtldhlhadgnayn)aeanesisstlctfll.getlloolndrdbraeaeestel
ances controlled by a hoist operator are not in use. they shall be released and the
S hafts
conveyances shall be raised or lowered a 55.19- 100 Mandatory. Shaft landings
suitable distance to prevent persons from shall be equipped with substantial safety
boarding or loading the conveyances.
gates so constructed that materials will
55.19- 82 [Reserved]
not go through or under them-, gates shall
55.19- 83 Mandatory. A manually operb-e closed except when loading or unload
ateddeviceshallbeinstalledcn each elec ing shaft conveyances.
tric hoist that will allow the conveyance 55.19- 101 Mandatory. Positive stop-
or counterbalance to be removed from an blocks or a derail switch shall be installed
overtravei position. Such device shall not on all tracks leading to a shaft collar or
release the brake, or brakes, holding the landing.
overtravelled conveyance or counterbal 55.19- 102 Mandatory. A means shall he
ance until sufficient drive motor torque provided to guide the movement of a shaft
has been developed to assure movement conveyance.
75
Title 30--Mineral Resources
55.19- 103 Mandatory, Dumping facilitions, tests, and maintenance of shafts
ties and loading pockets shall be con-' and hoisting equipment.
strueted so as to minimize spillage into 55.19- 122 Mandatory. Farts used to re
the shaft
pair hoists shall have properties that will
55.19- 104 Mandatory. Suitable clearinsure the proper and safe function of the
ance at shaft stations shall be provided hoist.
to allow safe movement ofpersons, equip 55.19- 123 Mandatory. Wire ropes shall
ment and materials.
be lubricated or treated with dressing as
55J 9--105 Mandatory. A safe means of recommended or approved by the rope
passage around open shaft compart manufacturer.
ments shall be provided on landings with 55.19- 124Mandatory. Holst ropes other
more than one entrance to the shaft.
than those on friction hoists shall be cut
55.19- 106 Mandatory. Shaft sets shalol ff at least six (6) feet above the highest
be kept In good repair and clean of haz connection to the conveyance at time in
ardous material.
tervals not to exceed one (1) year unless
55.19- 107 Mandatory. Hoistmen shalal shorter time is required by standard
be Informed when men are working in a 55.19-126, or by conditions of use. The
compartment afTected by that hoisting portion of the rope that is cut off shall be
operation and a "Men Working in Shaft" examined and inspected by a competent
sign shall be posted at the hoist. .
person for damage, corrosion, wear and
55.19- 103 Mandatory, when men arefatigue.
working in a shaft "Men Workingin Shaft" 55.194 25Mandatory. Hoist ropes wound
signs shall be posted at all devices con in multiple layers shall have a length cut
trolling hoisting operations that may en offat the drum end at least three t3) times
danger such men.
during the anticipated life of the rope and
55.19- 109 Mandatory. Shaft inspectionwhenever necessary as required by stand
and repair work in vertical shafts shall be ard 55.19-126 to distribute the wear at
performed from substantial platforms change-of-layer and crossover points. The
equipped with bonnets or equivalent length of rope cut offshall not be a whole
overhead protection.
number multiple of the circumference of
55.19- 110 Mandatory. A substantialthe drum.
bulkhead or equivalent protection shall 55.19- 126 Mandatory. Hoist ropes shai!
be provided above men at work deepen be examined over the entire active length
ing a shaft
at leaste very month to evaluate wear and
55.19- 111 Mandatory. Substantial fixepdossible damage. When' such examina
ladders shall be provided from the cellar tions or other inspections reveal that the
to as near the shaft bottom as practical rope is worn, and at least every six (6)
during shaft-sinking operations, or an es months, caliper measurements or non
cape hoist powered by an emergency destructive tests shall be made at the fol
power source shall be provided. When per lowing locations:
sons are on the shaft bottom, a chain lad (a) Wherever wear is evident;
der, wire rope ladder, or other extension - fb) Immediately above the socket or ladders shall be used from the fixed lad clips and above the safety connection;
der or lower limit of the escape hotst to (c) Where the rope rests on the sheaves;
the shaft bottom.
(d) Where the ropes leave the dnuns
55.19- 112 through 55.19-119 (Reserved] when the conveyances are at the regular
I n spec tio n and M aintenance
stopping point; (e) Where a layer or rope begins to over
55.19- 120Mandofory. A systematic prolap another layer on the drum; and
cedure oflnspection, testing, and main (f) At 100 foot intervals (measurements
tenance of shafts and hoisting equipment shall be made midway between the last
shall be developed and followed. If it is previously calipered points).
found or suspected that any part ts not 55.19- 127 (Reserved]
functioning properly, the hoist shall not 55.19- 128 Mandatory. Ropes shall not
be used until the malfunction has been be used for hoisting when they have:
located and repaired or adjustments have (a) More than six broken wires in any
been made.
lay;
55.19- 121 Mandatory. Complete records (b) Crown wires worn to less than 65
shall be kept for three years of lnspec- percent of the original diameter:
76
L E H M A N 00640
Chapter 1--Mine Safety and Health Administration
(c) A marked amount of corrosion or operating inclined shafts shall be lubri
distortion;
cated, properly aligned, and kept in good
(d) A combination of similar factors in repair.
dividually less severe than those above
but which in aggregate might create an unsafe condition.
S 55-20 Miscellaneous.
55.19- 129 Mandatory. Hoistmen shall 55.20- 1 Mandatory. Intoxicating bev
examine their hoists and shall test over- erages and narcotics shall not be permit
travel, deadman controls, position indi ted or used In or around mines. Persons
cators, and braking mechanisms at the underthe Influence ofalcohol or narcotics
beginning of each shift.
shall not be permitted on the job.
55.19- 130 Mandatory. Before hoisting 55.20- 2 Mandatory. An adequate sup
persons and to assure that the hoisting ply ofpotable drinking water shall be pro
compartments are clear of obstructions, vided a t all active working areas.
empty hotst conveyances shall be oper (a) The common drinking cup and con
ated at least one round trip after--
tainers from which drinking water must
(a) Any hotst or shaft repairs or related be dipped or poured are prohibited.
equipment repairs that might restrict or (b) Where single service cups are sup
obstruct conveyance clearance;
plied, a sanitary container for unused
(b) Any oversize or overweight material cups and a receptacle for used cups shall
or equipment trips that might restrict or be provided.
obstruct conveyance clearance;
(c) When water is cooled by ice, the ice
(cl Blasting in or near the shaft that shall either be of potable water or shall
might restrict or obstruct conveyance not come in contact with the water.
clearance; or
(d) Potable water outlets shall be posted.
(d) Remaining idle for one shift or longer. (e) Potable water systems shall be con- -
55.19- 131 Mandatory. Hoist conveystructed to prevent backflow or backsi-
ance connections shall be inspected at phonage of non-potable wate r.
least once during any 24-hour period that 55.29- 3 Mandatory. At all mining op
the conveyance is used for hoisting per erations: (a) Workplaces, passageways,
sons.
storerooms, and service rooms shall be
55.19- 132 Mandatory, (a) A performk ept clean and orderly, (b) The floor of
ance drop test of hotst conveyance safety every workplace shall be maintained in a
catches shall be made at the time of in clean and, so far as possible, a dry con
stallation, or prior to installation, in a dition. Where wet processes are used,
mockup of the actual installation. The drainage shall be maintained, and false
test shall be certified to in writing by the floors, platforms, mats, or other dry
manufacturer or by a registered profes standing places shall be provided where
sional engineer performing the test.
practicable, (c) Every floor, working place,
(b) After installation and before use, and and passageway shall be kept free from
at the beginning of any seven (7) day pe protruding nails, splinters, holes, orloose
riod during which the conveyance is to be boards, as practicable.
used, the conveyance shail be suitably 55.29- 4 [Reserved]
rested and the hotst rope slackened to 55.20- 5 Mandatory. Carbon tetrachlo
test for the unrestricted functioning of the ride shall not be used.
safety catches and their activating mech 55.20- 6 and 55.20-7 [Reserved]
anisms.
55.20- 8 Mandatory. ia) Toilet facilities
(c)The safety catches shall be inspected shall be provided at locations th at are
by a competent person at the beginning compatible with the mine operations and
ofany 24-hour period that the conveyance that are readily accessible to mine per
ts to be used.
sonnel.
55.19- 133 Mandatory. Shafts that have lb) The facilities shall be kept clean and
not been inspected within the past 7 days sanitary. Separate toilet facilities shall be
shall not be used until an inspection has provided for each sex except where toilet
been conducted by a competent person. rooms will be occupied by no more than
55.19- 134 Mandatory. Sheaves in opero ne person a t a time and can be locked
ating shafts shall be inspected weekly and from the inside.
kept properly lubricated.
55.20- 9 Mandaiory. Dusts suspected of
55.19- 135 Mandatory. Rollers used in being explosive shall be tested for explo-
77
Title 30--Mineral Resources
sibibty. If tests prove positive, appropri . 55.20-15 through 55.20-29 (Reserved)
ate control measures shall be taken.
55.21 [R eserved]
oiintrss5shp5iae.l2tlcl0rteb-etdeaoianft1isn0ruegMbgsduatalnaarndortaiiwtnaoitllrelcyrcov.rnIaeflsasft.rateuilcautriheoaonzraaarndwd,ater555
55.22
55.23 55.Z4
[Reserved]
[Reserved] [Reserved]
55.20- 11 Mandatory. Areas where health5 55.25 [Reserved]
or safety hazards exist that are not im 5 55.26 Procedures.
mediately obvious to employees shall be
barricaded, or warning signs shall be posted a t all approaches. Warning signs shall bereadily visible, legible, display the
N o tification o f Commencement o f O per a t io n s an d C lo sin g o f M in^s
nature of the hazard, and any protective 55.26-1 Mandatory. The owner, opera
action required.
tor, or person in charge of any metal and
55.20- 12 Mandatory. Toxic materialns onmetal mine shall notify the nearest
used in conjunction with or discarded Metal and Nonmetal Mine Safety and
from mining or milling or a product shall Health Subdistrict Office of the Mine
be plainly marked or labeled so as to pos Safety and Health Administration before
itively Identify the nature or the hazard starting operations of the approximate or
and the protective action required.
actual date mine operation will com
55.20- 13 Mandatory. Receptacles withmence. The notification shall include the
covers shall be provided a t suitable lo mine name, location, the company name,
cations and used for the disposal of waste mailing address, person in charge, and
food and associated materials. They shall whether operations will be continuous or
be emptied frequently and shall be main intermittent.
tained in a clean and sanitary condition. When any mine is closed, the person in
55.20- 14 Mandatary. Mo person shall becharge shall notify the nearest subdistrict
allowed to consume or store food or bev office as provided above, and indicate
erages in a toilet room nor in any area whether .the closure is temporary or per
exposed to a toxic material.
manent.
L E H M A N 00641
78
Chapter 1--Mine Safety and Health Administration
PART56--HEALTHANDSAFETY 56.2 Definitions.
STANDARDS--SAND, GRAVEL, AND As used in this part:
CRUSHEDSTONEOPERATIONS
"American Table of Distances" means
Sec. 56.1 Purpose and scope. 55.2 Definitions. 563 Ground control. 56.4 Fire prevention and control. 56.5 Air qualifyand physical agents. 56.6 Explosives. 56.7 Drilling.
the current edition or "The American Ta ble of Distances for Storage of Explo sives"published by the Institute of Mahers or Explosives.
"Approved"means tested and accepted Ibr a specific purpose by a nationally rec ognized agency.
56.8 RotaryJet piercing. 563 Loading, hauling, dumping. 56.10 Aerial tramways. 56.11 Travelways. 5612 Electricity. 56.13 Compressed air and boilers. 56.14 Useorequipment. 56.15 Personal protection. 56.16 Materials storage and handling 56.17 lUumtnation. 56.18 Safety programs. 56.19 Manhoisting. 56.20 Miscellaneous. 56.21 IReserved] 56.22 [Reservedl 58.23 [Reservedl 56.24 [Reservedl 56.25 IReservedj 5626 Procedures.
"Authorized person" means a person approved or assigned by mine manage
ment to perform a specific type of duty or duties or to be at a specific location or
locations in the mine. "Barricaded" means obstructed to pre
vent the passage of persons, vehicles, or
flying materials. "Berm" means a pile or mound of ma
terial capable of restraining a vehicle. "Blasting agent" means any substance
classified as a blasting agent by the De partment of Transportation In 49 CFR
5173.114a (44 FR 31182. May 31. 1979) which is incorporated by reference. This document is available for inspection at each Metal and Nonmetal Safety and
Authority: Secs. 301(a)and 302(a)of me Fed eral Mine Safety and Health Amendments Act of 1977, Pub. L. 95-164. 30 U.S.C. 961 and 951 and 29 U.S.C. 577a. 91 a tat 1317 and bi stat. 1319: sec. 508 of the Federal Mine Safety and Health Act of 1977". Pub. L. 91-173 as amended
Health Subdistrict Office of the Mine
Safety and Health Administration, and may be obtained from the U.S. Govern ment Printing Office. Washington, D.C. 29402.
"Blasting area" means the area near
by Pub. L. 95-164, 30 U.S.C. 957. 80 Stat 803; blasting operations in which concussion
sec. 6,80 sta t 774; 30U.S.C.725.
or flying material can reasonably be ex
S o u r c e : 34FR 12511.July31.1969.untessotherwise noted.
pected to cause Injury. "Blasting cap" means a detonator which
is Initiated by a safety fuse.
N o t e: Nomenclaturechanges appear at43 FR 12318,Mar. 24.1978._
.
"Blasting ciruit" circuit used to fire
means one or
the electrical more electric
56.1 Purpose and scope.
blasting caps. "Blasting switch" means a switch used
The regulations in this part are pro mulgated pursuant to section 6 of the Federal Metal and Nonmetallic Mine Safety Act (30 U.S.C. 7251 and prescribe health and safety standards for the pur
to connect a power source to a blasting circuit.
"Booster" means any unit of explosive or blasting agent used Tor the purpose or perpetuating or intensifying an initial
pose of the protection of life, the promo detonation. tion of health and safety, and the "Capped fuse" means a length of safety
prevention ofaccidents in sand {including industrial sands), gravel and crushed stone operations which are subject to that Act. Each standard which is preceded by the
fuse to which a blasting cap has been a t
tached. "Capped primer" means a package or
cartridge of explosives which is specifi
word "Mandatory" is a mandatory stand cally designed to transmit detonation to ard. The violation or a mandatory stand other explosives and which contains a ard will subject an operator to an order detonator.
or notice under section 8 of the Act (30 "Circuit breaker" means a device de
U.S.C. 727).
signed to open and close a circuit by non-
79
Tte 3 0 --Mineral Resources
automatic means and to open the circuit
automatically on a predetermined overcurrent setting without Injury to itself
when properly applied within its rating. "Combustible" means capable of being
Ignited and consumed by Are. "Company official1' means a member of
the company supervisory or technical
staff. "Competent person" means a person
having abilities and experience that fully
qualify him to perform the duty to which
he is assigned. "Conductor'1means a material, usually
in the form of a wire, cable, or bus bar, capable of carrying an electric current.
"Delay connector" means a non-electric
short interval delay device for use in de laying blasts which are initiated by det onating cord.
"Detonating cord" means a flexible cord containing a solid core of high explosives.
"Deton ator11means any device contain ing a detonating charge that is used to
initiate an explosive and includes but is not limited to, blasting caps, electric blasting caps and non electric instanta neous or delay blasting caps.
"Distribution box" means a portable apparatus with an enclosure through which an electric circuit is carried to one or more cables from a single incoming feed line, each cable circuit being con nected through individual overcurrent protective devices.
"Electric blasting cap" means a deto nator designed for and capable of being initiated by means of an electric current.
"Electrical grounding" means to con nect with the ground to make the earth part of the circuit.
"Employee" means a person who works for wages or salary in the service of an employer.
"Employer" means a person or organi zation which hires one or more persons to work for wages or salary.
"Explosive" means any substance classified as an explosive by the Depart ment of T ransportation in 49 CPR
5 173.53, 173.88, and 173.100 which are incorporated by reference. Title 49 CFR is available for inspection at each Metal and Nonmetal Safety and Health Subdis trict Office of the Mine Safety and Health Administration, and may be obtained from the U.S. Government Printing Of fice, Washington, DC. 20402.
"Face or bank" means that part of any
mine where excavating is progressing or
was last done.
"Flammable" means capable of being
easily ignited and of burning rapidly.
"Flash point"means the minimum tem
perature at which sufficient vapor is re
leased by a liquid or solid to form a
flammable vapor-air mixture at atmos
pheric pressure.
"Highway" means any public street,
public alley, or public road.
"High potential" means more than 650
volts.
\
"Hoist" means a power driven windlass
or drum used for raising ore, rock, or other
material from a mine, and Mr lowering or
raising men and material.
"Igniter cord" means a fuse, cordlike in
appearance, which burns progressively
along Its length with an external flame at
the zone of burning, and is used for light
ing a series of safety fuses in the desired
sequence.
"Insulated" means separated from other
conducting surfaces by a dielectric sub
stance permanently offering a high re
sistance to the passage of current and to
disruptive discharge through the sub
stance. When any substance is said to be
Insulated, it is understood to be insulated
in a manner suitable fbr the conditions to
which it is subjected, otherwise, it is,
within the purpose of this deflnltlon, un
insulated. Insulatingcoverlng is one means
for making the conductor insulated.
"insulation" means a dielectric, sub
stance offering a high resistance to the
passage of current and to a disruptive dis
charge through the substance.
"Lay" means the distance parallel to
the axis of the rope in which a strand
makes one complete turn about the axis
of the rope.
"Low potential" means 650 volts or less.
"Magazine" means a facility for the
storage of explosives, blasting agents, or
detonators.
"Major electrical installation" means
an assemblage of stationary electrical
equipment for the generation, transmis
sion, distribution, or conversion of elec
trical power.
"Man trip" means a trip on which men
are transported to and from a work area.
"MlH" includes any ore mill, sampling
works, concentrator, and any crushing,
grinding, or screening plant used at, and
In connection with, an excavation or mine.
"Misfire" means the complete or partial
LEHMAN 00642
80
Chapter 1--Mine Safety and Health Administration
failure of a blasting charge to explode as circuits or equipment to prevent the Dow
planned.
of current in the reverse direction.
"Multipurpose dry-chemical Ore extin "Roil protection" means a framework,
guisher" means a listed or approved mul safety canopy or similar protection forthe
tipurpose dry-chemical fire extingjsher operator when equipment overturns.
having a minimum rating of 2-A:10-B:C, "Safety can" means an approved con
by Underwriters Laboratories, Inc., and tainer, of not over five gallons capacity,
containing a minimum of 4.5 pounds of having a spring-closing lid and spout
dry-chemical agent
cover.
"Hon-electrie delay blasting cap" means "Safety fuse" means a flexible cord con
a detonator with an Integral delay ele taining an Internal burning medium by
ment and capable of being initiated by which tire Is conveyed at a continuous
miniaturized detonating cord.
and uniform rate for the purpose of tiring
"Overburden" means material of any blasting caps or a black powder charge.
nature, consolidated or unconsolidated, "Safety switch" means a sectionaliang
that overlies a depositoruseful materials switch th at also provides shunt protec
or ores that are to be mined.
tion in blasting circuits between the
"Overload" means that current which blasting switch and the shot area.
will cause an excessive or dangerous tem "Scaling" means removal of insecure
perature iu the conductor or conductor material to m a face or high-wall.
Insulation.
"Secondary safety connection" means
"Permissible" means a machine, ma a second connection between a convey
terial, apparatus, or device which has ance and rope, intended to prevent the
been investigated, tested, and approved conveyance from running away or falling
by the Bureau ofMines or the Mine Safety In the event the primary connection fails.
and Health Administration and is main "Shalt" means a vertical or inclined
tained in permissible condition.
shaft, a slope, incline or winze.
"Potable water" means water which "Short circuit" means an abnormalcon-
shall meet the applicable minimum health nectlon of relatively low resistance,
requirements for drinking water estab whether made accidentally or intention
lished by the State or community in ally, between two points of different po
which the mine is located or by the En tential in a circuit.
vironmental Protection Agency in 40 CFR "Slurry" (as applied to blasting). See
Part 141, pages 189-182 revised as of July "Water gel".
' 1, 1977. Where no such requirements are "Spray current" means that portion of
applicable, the drinking water provided a total electric current th at flows through
shall conform with the Public Health paths other than the intended circuit.
Service Drinking Water Standards, 42 "Substantial construction" means con
CFH P art 72, subpart J, pages 527-533, struction of such strength, material, and
revised as of October 1,1976. Pubi [cations workmanship th at the object will with
to which references are made in this def stand all reasonable shock, wear, and
inition are hereby made a part hereof. usage, to which it will be subjected.
These incorporated publications are "Suitable" means that which Jits and
available for inspection ateachMetal and has the qualities or qualifications to meet
Nonmetal Mine Safety and Health Sub a given purpose, occasion, condition,
district Office of the Mine Safety and function, or circumstance.
Health Administration.
"Travelway" means a passage, walk or
"Powder chest" means a substantial, way regularly used and designated for
nonconductlve, portable container persons to go from one place to another.
equipped with a lid and used at blasting "Trip light" means a light displayed on
sites for explosives other than blasting the opposite end of a train from the lo
agents.
comotive or engine.
"Primer" means a unit, package, or car "Water gel" or "Slurry" (as applied to
tridge of explosives used to initiate other blasting) means an explosive or blasting
explosives or blasting agents, and which agent containing substantial portions of
contains a detonator.
water.
"Reverse-current protection" means a "Wet drilling" means the continuous
method or device used on direct-current application of water through the central
81
i
Title 30--Mineral Resources
hole or hollow drill steel to the bottom or 56.3- 10 and 56.3-11 (Reserved)
the drill hole.
56.3- 13 Mandatary. Men shall not work
"Working place" means any place in or between equipment and the pit wall or
about a mine where work is being per bank where the equipment may hinder
formed.
escape from fails or slides of the bank.
56.3- 13-through 56.3-49 |Reserved|
3 56.3 Ground control.
56.3- 50 Mandatory. Material, other than
56.3- 1 M andatory. standards for safe control of pit wails, including the overall slope of the pit wall, shall be es tablished and followed by the operator. Such standards shall be consistent'with
thehoanndgairnyg-dmrilalitnergiaal,ndtobblaestbinrogk, eonr
by by
sec any
other method shall be positioned or
blocked to prevent hazardous movement
before persons commence breaking op
prudent engineering design, the nature or the ground and the kind or material and
erations. Persons who perform those op erations shall work from a location where,
mineral mined, and the ensuring or sate working conditions according to the de
irmovement ofmaterial occurs, those per sons will not be endangered.
gree ofslope. Mining methods shall be se lected which will ensure wall and bank
56.3- 51 Mandatory. Where manual scal ing may be required at a work place, a
stability, to obtain
56.3-
ian3csalMufedaionnvdgeabrateolnlrcsyhl.oinpLgeo.aossen,ecuenscsoarnysolissthchaealliulnsbgeerbopaurrotvooifrdsdeudaf.nfigTcehierenotsfclfeaanllilgnintghg
to place material bar shall
dated materia] shall be stripped fora safe distance, but in no case less than 10 feet,
be blunton the end held by the user. Picks or other short tools shall not be used for
from the top of pit or quarry walls, and the loose, unconsolidated material shall be sloped to the angle ofrepose.
scaling when their use places the user in danger of falling material.
56.3- 52 IReservedJ
56.3- 3 Mandatory. To insure safe oper 56.3- 53Mandatory. When rock bolts are
ation, the width and height of benches used as a means or ground support, an
shall be governed by the type of equip ment to be used and the operation to be
chorage test procedures shall be estab lished and tests shall be conducted to
wiopnueo5grsr6fkpo.b3iriat-smnbpekaedsnr.f4kso.shrMmaslahlenadbdllieanbtoesthcrpyaer.loehSdvaaizfdbeaeermddfo.oerHuaesnaosbztaafhornedrkrscalwbrtdieovertteilaett.ririnymngsoitnraaenlhldtiahsteimdouananlsdyc.ehTaoauervtsahatgoierlreaicsbzauelpeldtastcroseithpytarheollesfebrSoneectIkacn-
area. 56.3- 54 Mandatory, Rock bolts used as
56.3- 5 Mandatory. Men shall not worka means or ground support and which re
near or under dangerous banks. Over quire torquing shall be torqued to a value
hanging banks shall be taken down im within the range determined from Infor
mediately and other unsafe ground mation obtained by tests in the strata in
conditions shall be corrected promptly, or which the rock-bolt assembly is used. In -
the areas shall be barricaded and posted. no case shall the applied torque cause a
56.3- 6 Manda tory. Men shall approachbolt tension that would exceed the yield
from above loose rock and areas to be point or anchorage capacity of the rock-
scaled and shall scale from a safe location. bd t assembly being used.
56.3- 7 [Reserved)
56.3- 55 Mandatory. When installing
50.3- 8 Mandatory. The supervisor, or apoint-anchor rock bolts:
competent person designated by him, (a) A torque test shall be conducted on
shall examine working areas and faces for at least every fourth Installed bolt.
unsafe conditions at least at the begin (b) Torque testing shall be conducted
ning or each shift and after blasting. Any immediately after bolt installation.
unsafe condition found shall be corrected (c) If the recommended torque has not
before any further work is performed at been achieved, the equipment used to In
the immediate area or face at which the stall the bolt shall be adjusted and the
unsafe condition exists.
next bolt Installed shall then be tested.
56.3- 9 Mandatory. Men shall examine (d) If the recommended torque has not
their working places before starting work been achieved on the majority of bolts in
and frequently thereafter, and any unsafe stalled In a working place through equip
condition shall be corrected.
ment adjustment, supplemental support
82
LEHMAN 00643
Chapter 1--Mine Safety and Health Administration
equivalent to longer roof bolts with ade 56.4- 6 IReserved)
quate anchorage, steel or wood sets, or 50.4- 7 Mandatory. Means shall be pro
cribsshalt be installed.
vided to remove or control spilled flam
56.3- 56 Mandatory. Bock bolt hole drillmable or combustible liquids.
bits shall be easily identifiable by sight or 5614-8 Mandatory. Fuel lines shall be
reel and diameters shall be within a tol equipped with valves to cut offfuel a t the
erance of 0.030 inches of the manufac source and shall be located and main
turer's recommended hole diameter for tained to minimize fire hazards.
the anchor used.
56.4- 9 Mandatory. All heat sources, in
56.3- 57 Mandatory, if used in rock-bolct luding lighting equipment, capable of
assemblies to reducefriction between the producing combustion shall be insulated
bolt head and the bearing plate, washers or isolated from combustible materials.
shall: (a) Have hardness in the range of 56.4- 10 Mandatory. Power wires and
35-45 HKC (Hardness Rockwell C Scale). cables shall be adequately insulated where
1bJConform to the shape of the bolt head they pass through doors or walls or where
and bearing plate, (c) Have sufficient they present a fire hazard.
strength to withstand loads up to the 56.4- 11 Mandatory. Abandoned electri
yield point of the rock bolt.
cal circuits shall be deenergized and iso
56.3- 58 (Reserved)
lated so th a t they cannot become
5 56.4 Fire prevention and control.
energized inadvertently. 56.4- 12 Mandatory. All flammable and
56.4- 1 Mandatory. No person shallcombustible waste materials; grease, lu
smoke or use an open Same--
bricants or flammable liquids shall not be
(a) Where flammable solvents, liquids, allowed to accumulate where they can
fluids, or other flammable materials are create a fire hazard.
stored, transported, handled, or used; or 56.4- 13Mandatory. In areas Where ma
(b) Where oil or grease is stored, trans terials such as oily waste or oily rags ere-
ported ,handled,or used, ifsmoking or the ate a fire hazard, the materials shall be
use oi an open flame may cause a fire; or placed in covered metal containers until
(c)Within an unsafe distance ofany area disposed ofproper! y.
where smoking or the useofan open flame 56.4- 14Mandatory. Solvents with flash
may cause a fire or an explosion.
points lower than tod*F. (33"C.) shell not
56.4- 2Mamtaiory.Signs warning againsbte used for cleaning.
smoking and open flames shall be posted 56.4- 15 Mandatory. Solvents shall not
so they can be readily seen In areas or be used near an open flame or other ig
places where fire or explosion hazards ex nition source, or near any source of heat,
ist. or In an atmosphere that can elevate the 56.4- 3 Mandatory. Areas surroundingtemperature ofthe solvent above the flash
electric substations and unburled tanks paint.
used for the storage orflammable or com 56.4- 16 Mandatory. Drip pans shall be
bustible liquids shall be free of combus provided to catch leakage or spillage
tible materials (including dry vegetation) whenever combustible or flammable liq
Tor a distance of at least 35 feet.
uids are dispensed In a place or manner
56.4- 4 Mandatory. Flammable liquidswhich may create a fire hazard. Floor
shall be stored in accordance with stand areas where drip pans are used shall be
ards of the National Fire Protection As cleaned immediately after spills.
sociation or other recognized agencies 56.4- 17 IReserved)
approved by the Mine Safety and Health 56.4- 18 Mandatory- Oxygen cylinders
Adminstration. Small quantities of flam shall not be stored in rooms or areas used
mable liquids drawn from storage shall be or designated for oU or grease storage.
kept in appropriately labeled safety cans. 56.4- 19 Mandatory. Gages and regula
56.4- 5 Mandatory. Effective Februarytors used with oxygen or acetylene cyl
13,1980, fixed unburied tanks used Torthe inders shall be kept clean and free of oil
storage of flammable or combustible liq and grease.
uids shall be securely mounted on firm 56.4- 20 Mandatory. Battery-charging
foundations. Where necessary to prevent stations shall be located in well-venti
leaks caused by tanks settling, piping lated areas.
shall be provided with flexible connec 56.4- 21 Mandatory. Equipment pow
tions or other special fittings.
ered by internal combustion engines (ex-
83
Title 30--Mineral Resources
cept diesel engines), where the fuel tank 56.4- 30 through 56,4-32 (Reserved]
is an Integral part of the equipment, shall 56.4- 33 Mandatory. Valves on oxygen
be shut off and stopped before being and acetylene tanks shall be kept closed
fueled,
when the contents are not being used.
56.4- 22 Mandatory. Each mine shall 56.4- 34 (Reserved)
have available or be provided with suit 56.4- 35 Mandatory. Before any beat is
able fire lighting equipment adequate for applied to pipelines or containers which
the size of the mine.
have contained flammable or combusti
56.4- 23 Afandafory. Fire lighting equipble substances, they shallbe drained, ven
ment which is provided on the mine prop tilated, thoroughly cleaned or residual
erty shall be strategically located, readily substances and filled with either an inert
accessible, plainly marked, properly gas or, where compatible, filled with water.
maintained, and inspected periodically. 56.4- 36 through 56.4-38 [Reserved)
Records shall be kept of such inspections. 56.4- 39A Mandatory. Effective Febru
56.4- 24 Mandatory, Fire extinguisherasry 13, 1980, storage buildings or rooms
and fire suppression devices shall be.'
in which Qammable or combustible liq
(a) Of the appropriate types for the par uids or other flammable materials are
ticular fire hazard in volved.
stored and which are within 100 feet of
(b) Adequate in number and size for the whereminers normally work shall be well-
particular fire hazard involved.
ventilated and constructed of materials
(c) Replaced with a fully charged extin having a fire-resistance rating of no less
guisher or device, or recharged immedi than one (l)hour as tested under the ap
ately, after any discharge is made from propriate National Fire Protection Asso
the extinguisher or device.
ciation (NFPA) fire-resistance test or under
(d) Inspected, tested, andmaintainedat a test of ano ther approved testing agency.
regular Intervals according to the manu 56.4- 39B Mandatory. Emergency fire
facturer's recommendations.
fighting plans In combination with evac
(e) Approved by the Underwriter's Lab- uation and rescue plans shall be estab
oratories.Inc., or other competent testing lished and coordinated with available fire
agency acceptable to the Mine Safety and fighting organizations. Emergency fire
Health Administration.
fighting drills shall be held for each shift,
56.4- 25 Mandatory. Effective Februaryat least once every six (6) months.
13,1880, whenever fire hydrants are used, 56.4- 39C through 56.4-39Z (Reserved)
they shall be provided with--
56.4- 40 Mandatory. Fire alarm systems
(a) Uniform fittings;
shall be provided and maintained in op
(b) Readily available wrenches or keys erating condition or adequate fire alarm
to open the valves; and
procedures shall be established to warn
(c) Readily available adapters that con promptly all persons endangered by a fire.
nect hydrant fittings to the hose equip 56.4- 41 Mandatory. Every building or
ment of local fire departments.
structure where persons normally work
56.4- 26 Mandatory. Water pipes, valvess,hall be provided with exits sufficient to
outlets, hydrants, and hoses designated permit the prompt escape of persons in
for fire fighting purposes shall be in case of fire.
spected every 90 days and tested an 56.4- 42 through 56.4-46 IReserved]
nually.
56.4- 47 Mandatory. Belt conveyors shall
56.4- 27 Mandatory. Whenever self-probe equipped with a safety switch capable
pelled mobile equipment is used, such ofautomatically stopping the drivepulley
equipment shall be provided with a suit in the event of excessive slippage of the
able fire extinguisher readily accessible belt, where ignition of the belt could cre
to the equipment operator.
ate a hazard to personnel. When It is nec
56.4- 28 Mandatory. Welding, cuttinge,ssary to operate the conveyor while
arc welding or soldering shall be per temporarily by-passing the safety switch
formed by a competent person.
or any automatic function of the switch,
56.4- 20 Mandatory. When welding oar person shall attend the belt at the drive
cutting, suitable precautions shall be taken pulley.
to ensure that smoldering metal or sparks 55.4- 48 Mandatory. All employees shall
do not result In a fire. Fire extinguishing be Instructed at least once each calendar
equipment shall be immediately avail year on fire alarm signals and applicable
able at the site.
procedures to be followed In case of fire
LEHMAN 00644
84
Chapter 1--Mine Safety and Health Administration
or other emergency. Records of instruc (c) Employees shall be withdrawn from
tion shall be kept for 2 years.
areas where there is present an airborne
56.4- 49 [Reserved]
contaminant given a "C" designation by
the Conference and the concentration ex
5 56.5 Air quality and physical
ceeds the threshold limit value listed for
agents.
that contaminant.
56.5- 2 Mandatory. Dust, gas, mist, and
A ir Q uality
fume surveys shall be conducted as fre quently as necessary to determine the ad
56.5- 1Mandatory. Except as permittedequacy of control measures.
by $56.5-5'.
56.5- 3 Mandatory. Holes shall be col
(a) Except as provided in paragraph (b), lared and drilled' wet, or other efficient
the exposure to airborne contaminants dust control measures shall be used when
shall not exceed, on the basis ot a time drilling non-water-soluble material. Effi
weighted average, the threshold limit val cient dust contipl measures shall be used
ues adopted by the American Conference when drilling water-soluble materials.
of Governmental Industrial Hygienists, 56.5- 4 [Reserved]
as set forth and explained in the 1973 56.5- 5 Mandatory. Control of employee
edition of the Conferenced publication, exposure to harmful airborne contami
entitled "TLV's Threshold lim it Values nants shall be, insofar as feasible, by pre
for Chemical Substances in Workroom vention of contamination, removal by
Air Adopted by ACGIH for 1973," pages exhaust ventilation, or by dilution with
1 through 54, which are hereby incorpo uncontaminated air. However, where ac
rated by reference and mad e a part hereof. cepted engineering control measures have
This publication may be obtained from not been developed or when necessary by
the American Conference of Governmen the nature of work Involved (for example,
tal Industrial Hygienists by writing to the while establishing controls or occasional
Secretary-Treasurer, P.O. Box 1937, Cin entry into hazardous atmospheres to per
cinnati, Ohio 45201, or may be examined form maintenance or investigation), em
in any Metal and Nonmetal Mine Safety ployees may work for reasonable periods
and Health District or Subdistrict Office of time in concentrations of airborne con
of the Mine Safety and Health Adminis taminants exceeding permissible levels if
tration. Excursions above the listed they are protected by appropriate respi
thresholds shah not be of a greater mag ratory protective equipment. Whenever
nitude than is characterized as permissi respiratory protective equipment Is used
ble by the Conference.
a program for selection, maintenance,
(b) The 8-hour time-weighted average training, fitting, supervision, cleaning, and
airborne concentration of asbestos dust use shall meet the following minimum re
to which employees are exposed shall not quirements:
exceed 2 fibers per milliliter greater than (a) Mine Safety and Health Administra
5 microns in length, as determined by the tion approved respirators which are ap
membrane filter method at 40H 50 mag plicable and suitable for the purpose
nification (4 millimeter objective) phase Intended shall be furnished, and employ
contrast illumination. Ho employees shall ees shall use the protective equipment In
be exposed at any time to airborne con accordance with training and instruction.
centrations of asbestos fibers in excess of (b) A respirator program consiste nt with
10 fibers longer than 5 micrometers, per the requirements of ANSI Z8B.2-1969,
milliliter of air, as determined by the published by the American National
membrane filter method over a minimum Standards Institute and entitled "Amer
sampling time of 15 minutes. "Asbestos" ican National Standards Practices for
is a generic term for a number of hydrated Respiratory Protection ANSI ZB82-19G9,"
silicates that, when crushed or processed, approved August 11,1969, which is hereby
separate into flexible fibers made up of incorporated by reference and made a
fibrils. Although there are many asbestos part hereof. This publication may be ob
minerals, the term "asbestos" as used tained from the American N ational
herein is limited to the followingminerals: Standards Institute, Inc., 1430 Broadway,
chrysotile, amosite, crocidolite, antho- New York, New York 10018, or may be ex
phylite asbestos, tremolite asbestos, and amined in any. Metal and Nonmetal Mine
actlnolite asbestos.
Safety and Health District or Subdistrict
85
i
Title 30--Mineral Resources
Office of the Mine Safety and Health Safety and Health District or Subdistrict
Administration.
Office of the Mine Safety and Health
(cl When respiratory protection is used Administration.
in atmospheres Immediately harmful to
life, the presence of at least one other per
P erm issible N o ise E xposures
son with backup equipment and rescue
capability shall be required In the event
Sound
of failure of the respiratory equipment.
level
56.5- 6 Mandatory. The following chem
ical substances shall not be used or stored except by competent persons under lab oratory conditions approved by a nation ally recognized agency acceptable to the
Secretary. (a) Carbon tetrachloride,
B G
4
3
2 m
D urattonper day,
hours o fexposure ....... ....................
d8A, slam
response 90 9
..........................
.........
S5
97
................................. .................................. 100
............................................................... 102
fb) Phenol, (cl 4-Nitrobiphenyl, (d) Alpha-naphthylamine,
I !4
..........................................................
105 110
Vt or less......................................
ns
(e) 4,4-Methylene Bis (2-chloroanilinel, (f) Methyl-chloromethyl ether, (g) 3,3 Dlchlorobcnzidine. (h) Bis (chloromethyl) ether,
No exposure shall exceed 115 dBA. Im
pact or impulsive noises shall not exceed 140 dB, peak sound pressure level.
(1) Beta-napthylamine, (j) Benzidine, (k) 4-Aminodtphenyl. (l) Ethylenelmine, (m) Beta-propiolactone,
(n) 2-Acetylamlnohuorene,
N o t e . When the daily noise exposure Is composed of two or more periods of noise exposure at different levels, their com bined effect shall be considered rather than the Individual effect of each.
(o) 4'Dlmethylamlnobenzene, and (p) N-Nitrosodimethylamlne.
If the sum
56.5- 7 through 56.5-9 (Reserved! 56.5- 1uMandatory. Silica sand, or other
(C,/t ,)4tc/r,)+.. .tcyrni
materials containing more that 1 percent exceeds unity, then the mixed exposure
free silica, shall not be used as an abrasive shall be considered to exceed the permis
substance In abrasive blasting cleaning sible exposure. C,, indicates the total time
operations without requiring fUll-nowres of exposure at a specified noise level, and
piratory protection, or equivalent, to all T,, indicates the total time of exposure
exposed persons.
permitted at th at level. Interpolation be
56.5- 11 through 56.5-49 (Reserved!
tween .tabulated values may be deter
mined by the following formula:
-------------- - P h y sic a l A g e n t s
Log T= 6.322- 0.0602 S i,'
sIilstaimeonnnuhpprw5caateapeeo6Adlc.lxrl.reiocm5Nfp(bPveiA-uocoeeesusNrarisdisariptnSceopitAeoegaIf5or)lndntp0mesahsrvSeiNaibsfMelttooytlatSa2reausnt7mtodpnnirdy,oeeuddeap1nafcnaaree9naildstdfre7l2ouie1veenrrm,SeSxLdeyclwlptm,ee.eiam4ohntvne-e(siaeea1tcdrnunlh)ts9htaredes7ecrNrMid1otssmotam,snohehbte"aateaelIneeGdlemirnlotrneeisebsipnbebstn,edlgyie"eao yeewestmbsvWhooxeiidi(anuhptnbuheteano)idtirlsldsineiltupsairlTztrtarenheeeotvdWideidstteveo.ullIhtecenhIswIetvfnoeeniteisodhrdttluehnieesBtmmcinooenAahgpefqbrp.iclteouinoehondvieryenpumeehetmcrtoretiaieoassnuebbsl'sgrnslielseobtecxf.uals,aoepnhnifnloledadetastlrvoSlulsoeeiLrlbrbvleseesleidse,selpphusxtareahccdtorleoeeleds
part hereof, orby a dosimeter with similar
accuracy. This publication may be ob tained from the American National
6 56.6 Explosives.
Standards Institute, Inc., 1430 Broadway, The term "explosives" as used in this
New York, New York 10018, or may be ex $ 56.6 includes blasting agents. The
amined In any Metal and Nonmetal Mine standards in this section in which the
86
LEHMAN 00645
Chapter 1--Mine Safety and Health Administration
term "explosives" appears are applicable this section or a safe distance from the
to blasting agents (as well as to other ex facilities under repair where they shall be
plosives) unless blasting agents are ex properly guarded and protected until the
pressly excluded.
repairs have been completed and the ma
Storage
terials have been returned to storage within the facilities.
56.6- 1 Mandatory. Detonators and ex 56.6- 13 through 56.6-19 [Reserved]
plosives other than blasting agents shall 56.6- 20 Mandatory. Magazines shall be:
be stored in magazines.
(a) Located in accordance with the cur
56.6- 2 Mandatory. Detonators shall notrent American Table of Distances for
be stored In the same magazine with ex- Storage ofExploslves.
ploslves.
(b) Detached structures located away
56.6- 3 and 56.6-4 1Reserved)
from powerlines, fuel storage areas, and
56.6- 5 Mandatory. Areas surroundingother possible sources of fire.
magazines and facilities for the storage of (c) Constructed substantially of non
blasting agents shall be kept clear of rub combustible material or covered with fire-
bish, brush, dry grass, or trees (other than resistant material.
live trees 10 or more feet tall), for a dis (d) Reasonably bullet resistant.
tance not less than 25 feet in alldirections, (el Electrically bonded and grounded if
and other unnecessary combustible ma constructed of metal.
terials for a distance of not less than 50 (f) Made of nonsparking materials on
feet. the inside, including floors.
56.6- 6 |Reserved]
(g) Provided with adequate and effec
56.6- 7 Mandatory. Explosives, detonatively screened ventilation openings near
tors, and related materials such as safety the floor and ceiling.
fuse and detonating cord shall be:
(h) Kept locked securely when unat
(a) Stored in a manner to facilitate use tended.
of oldest stocks first.
li) Posted with suitable danger signs so
(b) Stored according to brand and grade
in such a manner as to facilitate identi fication.
(c) Stored with their top sides up. (d) Stacked In a stable manner but not
located that a bullet passing through the face of a sign will not strike the magazine.
(j) Used exclusively for storage of explo sives or detonators and kept free of all extraneous materials.
more than eight (8) feet high.
(k) Kept clean and dry In the interior,
56.6- 8 Mandatory. Ammonium nitrate-and In good repair.
fuel oil blasting agents shall be physically (l) Unheated, unless heated in a manner
separated from other explosives, safety that does not create a fire or explosion
fuse, or detonating cord stored in the ha2ard. Electrical heating devices shall
same magazine and in such a manner that not be used inside a magazine.
oil does not contaminate the other explo 56.6- 21 through 56.6-39 (Reserved]
sives. safety fuse, or detonating cord. 56.6- 9 (Reservedl
HlANSPORTATION
56.6- 101Reserved]
56.6- 40 Mandatory. Explosives and det
56.6- 11 Mandatory. Containers of exo nators shall be transported in separate
plosives, blasting agents, and detonators vehicles unless separated by 4 inches of
shall be closed while being stored.
hardwood or the equivalent.
56.6- 12 Mandatory. Prior to interior re 55.6- 41 Mandatory. When explosives
pair of facilities for storage of explosives. and detonators are hauled by trolley lo
Including btastlng agents, all materials comotive, covered, electrically-insulated
stored within the facility shall be removed cars shall be used.
and the Interior cleaned. Prior to the ex 56.6- 42 Mandatory. Self-propelled ve
terior repair of such facilities, all mate hicles used to transport explosives or det
rials stored within the facility shall be onators shall be equipped with suitable
removed if there exists a possibility that fire extinguishers.
such repairs may produce a spark or 56.6- 43 Mandatory. Vehicles containing
flame. The explosives removed from stor explosives or detonators shall be posted
age facilities to be repaired shall be placed with proper warning signs.
either In other storage facilities appropri 56.6- 44 Mandatory. When vehicles con
ate for the storage ofsuchmaterials under taining explosives or detonators are
87
Titln 30--Mineral Resources
parked, the brakesshall be set, the motive
Use
sepopctbtmtspegpetwetbtaeoihuaxaoretrluqmxoaxrogl5rra55aioaperipr5o55atptpusswutaneg6ss6n6ennepl6ph66tce,llioucnot.eoe.s.sroseotl.p..6kdei6e6tn666;tdseinadtpnrss-ereph-exutsi-sl--sp-eidiolghvidldss,lvepeac.svyxnaiureshaedeeataetpsists4seasdsrtubcpgeshgsiltha9,efdoogehc5oetweeotade444x4aos0uees(radxednclofe5o687ploraoRilioxrrdpueildltftMvoMMlfapeefashrfpceenotordMeMer,glsyeocahssraestaysaoasse,aeoeaesreo,rhnasideanannttasgnpvsrnfncanunvoaaoa,ndvdhdentsaobdeedogadonliteirnldtaeaaadlesetinnntyayidmseadna,ttoaltttsdbagovisholhosointp)bpogfrtneoitpooienuroonirrcsepanlonlatsjnyavyrayytephslbrsonrscirtcrso,cvr.ae.eypamhetdyaetsaorTksenhrVeVc.saOarost.,nbnaruouidhcetiailhrdrlenerednstVidrnlatmelikonEchaahhephcgidonnehpeuensinltsiiaaolxeocnsnolidcciahhes.ntegcynlmrroaprlle.nstgeiabuxceoetnaclpmlsbsdebdleossemcldorslnlthueydeellthreaccaehasadirabaibdsqmipotanoinnttwipsllnaevoeaegculltndngotukalitnrirtenhiooeittnfstahinisebpcsabaaoaehoopnaxenlgeengeierirtleff.lnndsaiinnontdrogAghcsaabchthwtmestrstiaeahnhhihhhshlsgeoalxa5oSeod5ie655og5aeeaeaaazepunnp6arrnf6m6666sprlnllrnaItdrrkaaee.rlill.o.g....i.a6nssrtz6e66666tdglrmlcbbo.oidecei-bsiend------uneoneenen9tdstdemfiningrmnog6elsrcdcu9yilotpxctefuaeatneeMhp5rcmoemeopdxsulnbsvsa99lat999rd[lpbiesiaatnd1tote4rs2a3o0RarohltplnsgtnodltpeonoestMoMhnMevtweomMMdeedniredryurassesevsdiautsraais.eeeafeosatdaipoev.tauMchrnntmdIeinnaon;rnrfhebvnctcdndeoedsrtdidsiiaetlteehohaasnnwryreanuaandpdeaostnee.ahttrtotat]ephodounoiihefoEonosaenraSorrecrpsbcrrrfredlexoxbyreyaaytaeeteyylocopp.veeeuaf.sf.sr.t.btecrBefrnolleasvsHnPosoooBDlottliaihcmlfadsyecsiosrstsbamotohanhsaeshriiiheolelsavvrolnesmtaaagaaraxtldcrepnioseenltsnislssnrbhhpelrennlalssntgtdtoegbxoeaosegiageotossdisnltrihefrclbnenrhHgihrogoewiagbeeaedoolagedusanbipgnaeeenhnlnnsfttnlaledlseaoiisdulogachbotdmmttrnalhrhbcee.esb7taaloeubiutahahtdddneeees2etsdrfslisleoetetnboedser
such explosives, detonating cord or det onators.
kept separated from detonators until charging is started.
56.6- 51 Mandatory, Explosives or det 56.6- 97 Mandatory. Primers shall be
onators shall not be transported on lo made up only at the time of use and as
comotives.
close to the blasting area as conditions
53.6- 52 [Reserved]
allow.
56.6- 53 Mandatory. Only the necessary 56.6- 98 Mandatory.
attendants shall ride on or in vehicles con (a) Primers containing a detonator shall
taining explosives or detonators.
be prepared with the detonator contained.
' 56.6-54 Mandatory. Explosives or det securely and completely within the ex
onators shall not be transported on man plosive charge or within a suitable tunnel
trips.
or cap well.
56.6- 55 (Reserved]
(b) When using detonating cord to ini
56.6- 56 Mandatory. Substantial nont-iate another explosive, a connection shall
conductive containers shall be used to be prepared with the detonating cord
cany explosives to blasting sites.
threaded through, attached securely to,
56.6- 57 Mandatory. Nonconductlveor otherwise In intimate contact with the
containers with tight-fitting covers shall explosive charge.
be used to transport or carry capped fuses 56.6- 99 Mandatory. Only wooden orand electric detonators to Hasting sites. other nonsparking implements shall be
56.6- 58 through 56.6-64 (Reserved] used to punch holes in an explosive car 56.6- 65Mandatory. Vehicles containingtridge. detonators or explosives, other than 56.6- 100 Mandatory. Tamping poles
' blasting agents, shall not be left unat shall be of wood or other material ac
tended except in blasting areas where ceptable to the Mine Safety and Health
loading or charging is in progress.
Administration. Couplers of tamping poles
56.6- 66 through 56.6-89 [Reserved] shall be of nonsparking materials.
LEHMAN 00646
88
Chapter 1--Mine Safety and Health Administration
56.6- 101 Mandatory. Tamping shall nostafety iuse less th an 36 inches long or any
be done directly on a primer.
30-second-per-foot safety fuse less than4B
56.6- 102Manda!ory. Unused explosiveisnches long be used.
and detonators shall be moved to a safe
location as soon as charging operations 56.6- 114 Mandatory, At least two men
are completed.
shall be present when lighting fuses, and
56.6- 103 Mandatory. Areas in whichno man shall light more than 15 Individ
charged holes are awaiting firing shall be ual fuses. If more than 15 holes per man
guarded, or barricaded and posted, or are to be fired, igniter cord and connec
flagged against unauthorized entry.
tors or electric blastin g shall be used.
56.6- 104 Mandatory. When safety fuse 56.6- 115 Mandatory. All detonating cord
has been used, men shall not return to knots shall be tight and all connections
misfired holes for at least 30 minutes.
shall be kept at right angles to the trunk
56.6- 105 Mandatory. When electriclines.
blasting caps have been used, men shall 59.6- 115 Mandatory. Fuse shall be ig
not return to misfired holes for at least 15 nited with hot-wire lighters, lead spltters,
minutes.
Igrtlter cord, or other such devices de
56.6- 106 Mandatory. Faces and mucksigned for this purpose. Carbide lights
plies shall be examined by a competent shall not be used to light fuses.
person for undetonated explosives or 56.6- 117 Mandatory. Fuse shall not be
blasting agents and any undetonated ex ignited before the primer and the entire
plosives or blasting agents found shall be charge are securely in place.
disposed of safely.
.56.6-118 Mandatory. When using safety
56.6- 107 Mandatory. Holes shall not befuse, where fly rock might damage unlit
drilled where there is danger of intersect or burning fuses, timing shall be such that
ing a charged or misfired hole.
all fuses are burning within the holes be
56.6- 103 Mandatory. Fuse and Ignitersfore any hole detonates.
shall be stored in a cool, dry place away 56.6- 119 Mandatory. Electric detona
from oils or grease.
tors of different brands shall not be used
56.6- 109Mandatory. Safety iuse, igniterIn the same round.
cord, and .detonating cord shall not be 56.6- 120 Mandatory. Except when being
used if they have been kinked, bent tested with a bias ting galvanometer:
sharply, or otherwise damaged.
(a) Electric detonators shall be kept
56.6- 110 Mandatory. Fuses shall be custhunted until they are being connected to
and capped in safe, dry locations posted the blasting line or wired into a blasting
with "No Smoking" signs.
round.
56.6- 111 Mandatory. Blasting caps shall (b) Wired rounds shall be kept shunted
be crimped to fuses only with implements until they are being connected to the
designed for that specific purpose.
blasting line.
56.6- 112 Mandatory. The burning rate (c) Blasting lines shall be kept shunted
ofthe safety fuse In use at any time shall until immediately before blasting.
be measured, posted in conspicuous lo 56.6- 121 Mandatory. When blasting
cations, and brought to the attention of electrically a blasting galvanometer, or
all men concerned With blasting.
other instrument that is specifically de
56.6- 113 Mandatory. When firing fromsigned for testing blasting circuits, shall
1 to 15 blastholes with safety fuse Ignited be used to test:
Individually using hand-held lighters, the (a) In surface operations:
fuses shall be of such lengths to provide (1) Continuity of each electric blasting
the minimum burning time specified in cap in the borehole prior to the addition
the following table for a particular size of stemming-
round:
(2) Resistance of individual series or th e
resistance of multiple balanced series to
ffumter o f holes
Minimum burning
be connected in parallel prior to their con
in a round
lime, minutes
1 ......... ....................... ............... 2
3-5 ............... .... .........- ...... -...... 2
6-10 .............
3H
11-15 .......................................... 5
nection to the blasting line. (3) Continuity of blasting lines prior to
the connection of electric blasting cap se
ries. (4) Total blasting circuit resistance prior
In no case shall any 40-second-per-foot to connection to the power source.
89
; Tille 30-- Minanti Resources
(b) In underground operations:
onators to be fired and for the type or cir
(1) Continuity or each electric blasting cuits used.
cap series.
56.6- 132 Mandatory. Delay connectors
(2) Continuity or blasting lines prior to shall be treated and handled with the
the connection or electric blasting caps. same safety precautions as detonators.
56.6- 122 M a n d a to ry . Permanent blast 56.6- 133 Mandatory, ir any part or a
ing lines shall be properly supported, in blast is connected in parallel and ts to be
sulated, and kept In good repair.
initiated from poweriines or lighting cir
55.6- 123Mandatory. When electric detcuits, the time orcunent flow shall be lim
onators are used, chargingshall be stopped ited to a maximum o r25 milliseconds by
immediately when the presence or static Incorporating an arcing control device in
electricity or stray currents is detected: the blasting circuit or by interrupting the
the condition shall be remedied before circuit with an explosive charge attached
charging is resumed.
to one or both lead lines and initiated by
56.6- 124 Mandatory. When electric deta zero-delay electric blasting cap.
onators are used, charging shall be sus 56.6- 134 Mandatory. Toots used for
pended In surface mining, shall sinking, opening metal or nailed wooden con
and tunneling and men withdrawn to a tainers of explosives detonators shall
safe location upon the approach or an be of nonsparicing materials.
electrical storm.
56.6- 135 Mandatory. Holes shall not be
56.6- 125 Mandatory. If branch circuitcsollared in bootlegs.
are used when blasts are fired from power 56.6- 136 Mandatory. Black powder shall
circuits, safety switches located at safe not be used 'for blasting except when a
distances from the blast areas shall be desired result cannot be obtained with
provided in addition to the main blasting another type of explosive such as in quar
switch.
rying certain types or dimension stone.
56.6- 126Mandatory. Electric power dis 56.6- 137 Mandatory. In the use or black
tribution circuits shall be de-energized blasting powder:
within 50 Teet or boreholes containing (a) Containers shall not be opened in, or
electric blasting caps which can be initi within 50 Teet or, any magazine; within
ated by conventional power sources or any building in which a fuel-fired or ex
extraneous eleetrictty except that such posed-element electric heater is In oper
circuits need not be de-energized between ation; where electrical or incandescent-
25 and 50 feet or such boreholes when particle sparks could result in powder ig
stray current tests, conducted as fre nition; or within 50 Teet or any open dame.
quently as necessary, measure a maxi (b) Granular powder shall be trans
mum stray currentless than 0.05 amperes ferred from containers only by pouring.
through a one-ohm resistor measured at (c) Spills of granular powder shall be
the location of the electric blasting cap. cleaned up promptly with nonsparking
56.6- 127 Mandatory. Blasting switchesequipment; contaminated powder shall
shall be locked in the open position, ex be put into a container or water and Its
cept when closed to Eire the blast. Lead content disposed or promptly after the
wires shall not be connected to the blast granules have disintegrated, or the spill
ing switch until the shot is ready to be area shall be flushed with a .copious
fired.
amount or water to completely disinte
56.6- 128 Mandatory. The key or othergrate the granules.
control to an electrical firing device shall (d) Containers or powder shall be kept
be entrusted only to the person desig securely closed at all times other than
nated to fire the round or rounds.
when the powder is beingtransferied from
56.6- 129 Mandatory. Electric circuitsor into a container.
from the blasting switches to the blast (e)Containers orpowder transported by
area shall not be grounded.
vehicles shall be in a wholly enclosed
56.6- 130 Mandatory. At least a 15-fooctargo space.
air gap shall be provided between the if) Misfires shall be disposed or by: (1)
blasting circuit and the electric power washing the stemming and powder charge
source.
from the borehole, and (2) removal and
56.6- 131 Mandatory. Power sources shaldl isposal or the initiator as a damaged ex
be suitable for the number or electric det plosive.
LEHMAN 00647
Chapter I--Mine Safety and Health Administration
(g) Boreholes or shots that Tire but Tail power conductors, pipelines, railroad
to break or fail to break properly, shall tracks, or within 20 feet or bare power
not be recharged for at least 12 hours.
lines. They shall be protected from sources
56.6- 138 M andatory. Explosives orof static or other electrical contact.
blasting agents shall not be loaded into 56.6- 163 Mandaiorjf.The double-trunk drilled or sprung holes that could result line or loop system shall be used In det
in premature detonation from heat.
onating cord blasting.
56.6- 139Mandatory. Blasting areas shall 56.6- 164 Mandatory. Trunklines, In
not be re-entered after firing until con multiple-row blasts, shall make one or
centrations or smoke, dust, and fumes more complete loops, with crossties be have been reduced to safe limits as re tween loops at intervals or not over 200
quired in, and determined by, mandatory feet.
standards 56.5-1 and 56.5-2, respectively. 56.6- 165 [Reserved) 56.6- 140 Mandatory. Blasting circuits 56.6- 166 [Reserved]
and electric blasting caps (which are ca 56.6- 167 Reserved] pable or being initiated by conventional 56.6- 168 Mandatory. Misfires shall be
power sources) shall be protected from reported to the proper supervisor and
sources or extraneous electricity.
shall be dtsposed or safely be Tore any
56.6- 141 [Reserved]
other work is performed in that blasting
56.6- 142 Mandatory. Explosives orarea.
blasting agents shall not be loaded into boreholes through or with either drill
56.6- 169 through 56.6-189 [Reserved]
stem equipment or other devices which could be extracted while containing ex plosives or blasting agents. The use or
S en sit iz ed Ammonium Nit r a t e B lasting' A gents
loading hose, collar sleeves or collar pipes All or the standards in this 5 56.6 in
is permitted.
which the teim "explosives" appears are
56.6- 143 through 56.6-158 [Reserved! applicable to blasting agents (as well as
56.6- 159 Mandatory. Powder chests shallto other explosives) unless blasting agents
be: are expressly excluded.
(a) Substantially constructed or non- 56.6- 190 through 56.6-192 [Reserved]
sparkfng material on the inside.
56.6- 193 Mandatory. Where pneumatic
(b) Posted with suitable warning signs. loading is employed, before any type or
(c) Located out orthe blast area and out blasting operation using blasting agents
of the line orblasts.
Is put into effect, an evaluation or the po
(d) Emptied and their contents returned tential hazard or static electricity shall be
to the main magazine at the end of each made. Adequate steps, Including the
shift unless the powder chest is located grounding and bonding orthe conductive
within the area continually attended by parts of pneumatic loading equipment,
employees during shift changes.
shall be taken to eliminate the hazard or
(e) Separate for detonators and explo static elec tricity befere blasting agentuse
sives unless separated by 4inches orh ard- is commenced.
wood or the equivalent.
56.6- 194 Mandatory. Pneumatic load
(0 Kept locked when unattended.
ing equipment shall not be grounded to
56.6- 160 Mandatory. Ample warningwaterlines, air lines, ralts, or the perma
shall be given before blasts are fired. All nent electrical grounding systems.
persons shall be cleared and removed 56.6- 195 Mandatory. Hoses used in con
from the blasting area unless suitable nection with pneum atic loading m a
blasting shelters are provided to protect chines shall be or the semiconductive
men endangered by concussion or flyrock type, having a total resistance low enough
from blasting.
to permit the dissipation or static elec
56.6- 161 Mandatory, ir explosives aretricity and high enough to limit the Oow
suspected orbumingin a hole, all persons of stray electric currents to a safe level.
in the endangered area shall move to a Wire-countered hose shall not be used be
safe location and no one shall return to cause of the potential hazard from stray
the hole until the danger has passed, but electric currents.
in no case within 1hour.
56.6- 196 and 56.6-197 [Reserved]
56.6- 162 Mandatory. Lead wires and 56.6- 198 Mandatory. Plastic tubes shall
blasting lines shall not be strung across not be used as hole liners ir blasting
91
Title 30--Mineral Resources
agents are loaded pneumatically into holes 56.7- 10Mandatory. In the event orpower
containing an electric detonator.
failure, drill controls shall be placed Inthe
56.6- 199 [Reserved]
neutral position until power is restored.
56.6- 200 Mandatory. Vehicles used to 56.7- 11 Mandatory. The drill stem shall
transport blasting agents shall have sub be resting on the bottom orthe hole or on
stantially constructed bodies, no zinc or the platform with the stem secured to the
copper exposed in the cargo space and m ast before attem p ts are made to
shall be freely vented. Blasting agents straighten a crossed cable on a reel.
shall not be piled higher than the side or 56.7- 12 Mandatory. While In operation,
end enclosures oi open-body vehicles. K drills shall be attended at all times.
an enclosed screw conveyor is used to dis 66.7- 13 Mandatary. Drill holes large
charge blasting agents from the vehicle enough to constitute a hazard shall be
the conveyor shall be protected against covered or guarded.
excessive Internal pressure and excessive 56.7- 14 through 56.7-17 (Reserved)
frictional heat.
56.7- 18 Mandatory. Men shall not hold
56.6- 201 through 56.6-249 [Reserved] the drill steel while collaring holes, or rest
M iscellaneous
their hands on the chuck or centralizer while drilling.
56.6- 250Mandatory. Smoking and open 56.7- 19 (Reserved)
games, except for the use or suitable de 56.7- 20 through 56.7-49 (Reserved!
vices Tor igniting safety fuse or the use or 56.7- 50Mandatory. Receptacles or racks
approved heating devices, shall not be shall be provided for drill steel and tools
permitted within 50 feet as measured by stored or carried on drills.
the line or sight or explosives, blasting 56.7- 51 Mandatory. To prevent injury
agents, or detonators or within 25 feet topersonnel, tools and other objects shall
when out of line orsight and separated by not be left loose on the mast or drill plat
permanent noncombustible barriers in form.
underground active workings.
56.7- 52 Mandatory. Persons shall not
drill from--
56.7 D rilling.
(a) Positions which hinder their access
aubttahhnfe5m5e5fe5le06e6i6ednca..s..777qtrss7si-i--ptun-ltleighwipcne1shmtgyae[i342lRfedoeaMeMnMpertteftsyaehaoeIarnpnressrandrvhdtuhdoadieaasoaavtrdetloztnioil]odlrdaslrbyr.-.eryy.ebdd..TisctMwhEobIeiesrqetrnhfduIeonricsariptlheoelsmaipdanslefetlgeabrnnaareptottrfiileodtonaarebntgesfeehcaotlnslaofddtornrrro5(i(5iolbtcml66lhlt))is.h.ne77itAeangh--crr.set,eooe5hnamcp4otiurro5stroe3ehvseql.hrefluoMdaeoiulvofpalgertmnoirhbndsmee;g5ant6otouot.nr7rre-Inny1n.weo0sdt0eoBcrs(oekuRuffirfoienetarsgaesnebtardavlhrgeeeabiadnnlfe]dgotdo-;rheld
form from which to work and they are re quired to use safety belts to avoid falling.
56.8 Rotary je t piercing.
56.7- 5 Mandatory. Drill crews and oth 56.6-1 Mandatory. Jet piercing drills
ers shall stay clear or augers or drill stems shall be provided with--
that are In motion. Persons shall not pass (a) A system to pressurize the equip
under or step over a moving stem or au ment operator's cab, when a cab is pro
ger. vided; and
56.7- 6 and 56.7-7 (Reserved!
(b) A protective cover over the oxygen
56.7- 6 Mandatory. When a drill is beinfglow Indicator.
moved from one drilling area to another, 55.8- 2Mandatary. Safety chains or other
drill steel, tools, and other equipment suitable locking devices shall be provided
shall be secured and the mast placed in across connections to and between high
a safe position.
pressure oxygen hose lines or 1-inchinside
56.7- 9 Mandatory. If a drill helper asd iameter or larger.
sists the drill operator during movement 56.8- 3 Mandatory. A suitable means oT
ora drill to a new location, the helpershall protection shall be provided for the em
be in sight or, or in communication with, ployee when lighting the burner.
the operator at all times.
56.8- 4 Mandatory. When rotary jet
LEHMAN 00648
92
Chapter !--Mine Safety and Health Administration
piercing equipment requires refueling at emergency stop devices or cords along
locations other than fueling stations, a their full length.
system Tor fueling without spillage shall 56.9- 8 IReserved |
be provided.
56.9- 9Mandatory. Operatorsshafl sound
56.8- 5 Mandatory. Men shall notsmokewarning before starting trains and when
and open flames shall not be used in the trains approach crossings, other trains on
vicinity or the oxygen storage and supply adjacent tracks, persons, and any place
lines. Signs warning against smoking and where vision is obscured.
open flames shall be posted in these areas. 56.9- 10 Mandatory. Equipment opera
56.8- 6 Mandatory. The oxygen intaketors''cabs shall not be equipped, altered
coupling on jet piercing drills shall be con- or otherwise modified in a manner which
structedso that only the oxygen hose can impairs operating visibility.
be coupled to I t
56.9- 11 Mandatory. Cab windows shall
56.8- 7 Mandatory. The combustionbe or safety glass or equivalent, In good
chamber or a jet drill stem which has been condition and shall be kept clean.
sitting unoperated in a drill hole shall he 58.9- 12 Mandatory. Cabs or mobile
flushed with a suitable solvent alter the equipment shall be kept free or extra
stem is pulled up.
neous materials.
56.9- 13 Mandatory. Adequate back
stops or brakes shall be installed on in
66.5 56.9-
Loading, hauling, dumping. 1Mandatory. Sell-propelled
clined-conveyor drive units to prevent
equip-caordnvtoeypoerrsfornomnerluwnonuinldgbine
reverse ifa caused.
haz
men Lthat is to be used during a shift shall 56.9- 14 Mandatory. Ko person shall be
be inspected by the equipment operator before being placed In operation. Equip ment defects affecting safety shall be re ported to, and recorded by the mine operator.The records shall be maintained
permitted to ride a power-driven chain, belt, or bucket conveyor, unless the belt is specifically designed tor the transpor tation or persons.
56.9- 15 Mandatory. Unless the operator
at the mine or nearest mine office for a t is otherwise protected, slushers in excess
least 6 months from the date the defects are recorded. Such records shall be made
or 10 horsepower shall be provided with backlash guards. All slushers shall be
available for inspection by the Secretary equipped with rollers, and drum covers,
of Labor or his duly authorized repre and anchored securely before slushing
sentative. 56.9-
2 Mandatory.
Equipment
defectsop56r.a9t-ions
are started. 16 Mandatory.
Roadbeds,
rails,
affecting safety shall be corrected before joints, switches, frogs, and other trackage
the equipment is used. 56.9- 3 Mandatory. Powered
equipment shall be provided with
amdeobileetsrtloaellmleoedrnttahsneodonpmreaariialnrtootaaridnsshedaslulibnbjeeacdsteatsfoeigtmnheeadnc,noiennr
quate brakes.
consistent with the speed and type ofhau-
56.956.9-
4 IReserved] 5 Mandatory.
Operators
shall
belag5e6. .9-
17 Mandatory. Equipment oper
certain, by signal or other means, that all ating speeds shall be conslstentwlth con
persons are clear before starting or mov ing equipment
ditions or roadways grades, clearance, visibility, traffic, and the type or equip
58.9- 6 Mandatory. When the entirement used.
length of a conveyor Is visible Tram the 56.9- 18 IReserved)
starting switch, the operator shall visu 56.9- 19 Mandatory. Track guardrails ally check to make certain that all per lead rails, and frogs shall be protected or
sons are in the clear before starting the conveyor. When the entire length oi the conveyor is not visible from the starting switch, a positive audible or visual warningsystem shall be installed and operated to warn persons that the conveyor will be
blocked so as to prevent a person's foot
from becoming wedged. 56.9- 20 Mandatory. Positive-acting stop-
blocks, derail devices, track skates, or
other adequate means shall be installed wherever necessary to protect persons
started.
from runaway or moving railroad equip
56.9- 7 Mandatory. Unguarded conveym ent.
ors with walkways shall be equipped with 56.9- 21 [Reserved]
93
1 Title 30--Mineral Resources
56.9- 22 Mandatory. Berms or guardbsank or rib; and the bucket orblacle low
shall be provided on the outer bank of ered to the ground to prevent movement.
elevated 56.9-
roadways. 23 Mandatory.
Trackless
haulage
56.956.9-
38 IReservedj 39 Mandatory. Men shall not get
equ ipment shall be operated under power on or off moving equipment, except that
control at all times.
trainmen may get on or off ofslowly mov
56.9- 24 Mandatory. Mobile equipmenint g trains.
operators shall have full control of the, 56.9- 40 Mandatory. Men shall not be
equipment while it is in motion.
transported:
56.9- 25 M a n d a to ry . Dippers, buckets, (a) In or on dippers, forks, clamshells,
loading booms, or heavy suspended loads teds of trucks unless special provisions
shall not be swung over the cabs of hau are made fbr their safety, or buckets ex
lage vehicles until the drivers are out of cept shaft buckets.
the cate and in safe locations, unless the (b) On top ofloaded haulage equipment.
trucks are designed specifically to protect (c) Outside the cabs and beds ofmobile
the drivers from falling material.
equipment, except trains.
56.9- 26 M a n d a to ry. A quick-close type (d) Between cars of trains.
air valve shall be provided on each piece (e) In conveyances equipped with un
of pneumatic-powered loading, hauling, loading devices unless means are pro
and dumping equipment The valve shall vided to prevent accidental starting ofthe
be closed except when the equipment is unloading mechanism.
being operated.
66.9- 41 Mandatory. Only authorized
56.8- 27 M a n d a to ry . When an operatopr ersons shall be permitted to ride on
is present, men shall notify him before trains or locomotives and they shall ride
getting on or offequipment
in a safe position.
56.9- 28 M a n d a to ry . Switch throws shall 56.9- 42 Mandatory. Rocker-bottom or
be installed so as to provide adequate bottom-dump rail cars shall be equipped
clearance for switchmen.
with locking devices.
66.9- 29 IReservedj
56.9- 43 |Reserved)
56.9- 30 M a n d a to ry . Men shall not work 56.9- 44 Reserved)
or pass under the buckets or booms of 56.9- 45 Mandatory. Equipment Which
loaders in operation.
is to be hauled shall be loaded and pro
56.9- 31 M a n d a to ry . When traveling betected so as to prevent sliding or spillage.
tween work areas, the equipment shall be 56.9- 46 Mandatory. Backpollng of trol
secured in the travel position.
leys shall be avoided wherever possible;
56.9- 32 Mandatory. Dippers, bucketsb, ut when necessary, backpoling shall be
scraper blades, and simitar movable parts done only at slow speeds.
Shall be secured or lowered to the ground 56.9- 47Mandatory. Parked railcars, un
when hot in use.
less held effectively by brakes, shall be
56.9- 33 [Reserved]
blocked securely.
---------56.9-31 Mandatory. Haulage equipment - 56.9- 48 Mandatory. Railroad cars with
shall be loaded in a manner to minimize braking systems, when in use, shall be
spillage during haulage.
equipped with effective brake shoes.
56.9- 35 Mandatory. Movement oftwo or 56.9- 49Mandatory.When in the dark or
more pieces of rail equipment operating under conditions of limited visibility, all
Independently on the same track shall be vehicles carrying loads which project be
suitably condoled for safe operation.
yond the sides or more than four feet be
56.9- 30 M a n d a to ry . Electrically-powyond the rear of the vehicles shall display
ered mobile equipment shall not be left a warning fight at the end of the projec
unattende d unless the master switch Is In the offposition, all operating controls are
tion; or in the light, a warning flag not less than 12 inches square shall be displayed
in the neutral p osition, and the brakes are at the end of the projection.
set or other equivalent precautions are 56.9- 50 Mandatory. Railcars shall not
taken against rolling.
be left on side tracks unless ample clear
56.9- 37 M a n d a to ry . Mobile equipmenatnce Is provided for traffic on adjacent
shall not be left unattended unless the tracks.
brakes are se t Mobile equipment with' 56.9- 51Mandatory. Persons shall notgo
wheels or tracks, when parked on a grade, over, under, or between care unless the
shall be either blocked or turned into a train Is stopped and the motorman has
LEHMAN 00649
. 94
Chapter 1--Mine Safety and Health Administration
been notified and the notice acknowl inside of curves unless the railroad and
edged.
cars are so designed to eliminate any haz
56.9- 52 Mandatory. Inability of a mo-ard from manual coupling.
torman to clearly recognize his brake- 56.9- 66 Mandatory. When a locomotive
man's signals when the train is under the on one track Is used to move equipment'
direction of the brakeman shall be con on a different track, a suitable chain, ca
strued by the motorman as a stop signal. ble, or drawbar shall be used.
56.9- 53 Mandatory. Water, debris, or 56.9- 67 M a n d a to ry . Facilities used to
spilled material which create hazards to transport men to and from work areas
moving equipment shall be removed.
shall not be overcrowded.
56.9- 54 Mandatory. Berms, bumper 56.9- 68 Mandatory. Lights, flares, or
blocks, safety hooks, or similar means other warning devices shall be posted
shall be provided to prevent overtravel when parked equipment creates a hazard
and overturning at dumping locations. to vehicular traffic.
56.9- 55 Mandatory. Where there Is evi 56.9- 69 Mandatory. Tires shall be de
dence that the ground at a dumping place flated before repair*; on them are started
may fall to support the weight of a vehicle, and adequate means shall be provided to
loads shall be dumped back from the edge prevent wheel locking rims from creating
of the bank.
a hazard during tire inflation.
56.3-56 Mandatory. Where necessary, 56.9- 70 Mandatory. A tow bar of sub
bumper blocks or the equivalent shall be stantial construction or other suitable
provided at track dead ends.
means of control shall be used to tow
56.9- 57 Mandatory. Grizzlies, grates,heavy equipment. A substantial safety
and other stationary sizing devices shall chain or wire rope shall be used in con
be anchored securely.
junction with any primary rigging.
56.9- 58 Mandatory. Iftruck spotters are 56.9- 71 M a tu ta to ry . Traffic rules includ
used, they shall be well in the clear while ing speed, signals, and warning signs shall
trucks are backing into dumping posi be standardized at each mine and posted.
tions and dumping; lights shall be used 56.9- 72 M a n d a to ry . Persons attempting
at night to direct trucks.
to free hangups shall be experienced per
56.9- 59 Mandatory. Public and permasons who understand the hazards in
nent railroad crossings shall be posted volved.
With warning signs or signals, or shall be 56.9- 73 M a n d a to r y . Defective equip
guarded when trains are passing and shall ment, removed from service as unsafe to
be planked or otherwise filled between the operate, shall be tagged to prohibit fur
rails. ther use until repairs are completed.
56.9- 60 Mandatory. Where overhead 56.9- 74 Mandatory. Dust shall be suit
clearance is restricted, warning devices ably controlled at muck piles- material
shall be installed and the restricted area transfer points, crushers, and on haulage
shall be conspicuously marked.
roads where hazards to personnel may be
56.9- 61 Mandatory. Stockpile andc-r-eated as a result of impaired visibility.
muckpDe faces shall be trimmed to pre 56.9- 75 through 56.9-62 (Reserved)
vent hazards to personnel.
56.9- 63 M a n d a to ry . Where possible at
56.9- 62 Mandatory. Rocks too large toleast 30 inches continuous clearance from
be handled safely shall be broken before the farthest projection of moving railroad
loading.
equipment shall be provided on at least
56.9- 63 Mandatory. Ramps and dumpone side of the tracks; all places where it
ing facilities shall--
is not possible to provide 30-lnch clear
(a) Be or substantial construction; and ance shall be marked conspicuously.
(b) Have suitable width, clearance, and 56.9- 84 [ReservedJ
headroom to accommodate the equip 56.9- 85 Mandatory. Tools, materials and
ment using the facilities.
equipment shall not be transported with
56.9- 64 Mandatory. Chute-loading inpersons In vehicles, rail cars, and other
stallations shall be designed so that the conveyances unless means have been pro
men pulling chutes are not required to be vided to make such transportion safe.
in a hazardous position while loading 56.9- 86 (Reserved)
cars. 56.9- 87 Mandatory. Heavy duty mobile
56.9- 65 Mandatory. Cars shall not beequipment shall be provided with audible
coupled, or uncoupled, manually from the warning devices. When the operator of
95
Title 30--Mineral Resources
such equipment has an obstructed view seat belts, no later than the dates speci
to the rear, the equipment shall have fied below:
either an automatic reverse signal alarm (1) Equipment manufactured between
which is audible above the. surrounding July 1.1971. and the effective date of this
noise level or an observer to signal when standard shall be equipped with ROPS
it is safe to back up.
and seat belts no later than 6months after
56-9-88 M a n d a to r y , (a) Excluding the effective date of this standard.
equipment that is operated by remote (2) Equipment manufactured between
control, all self-propelled track-type July l. 1970. and June 30. m i . shall be
(crawler mounted) or wheeled (rubber- equipped With ROPS and seat belts no
tired) scrapers; front-end loaders; dozers; later than 10 months after the effective tractors, including industrial and agri date of this standard.
cultural tractors but not Including over- (3) Equipment manufactured between
the-road type tractors (the type that pull July 1. 1989, and June 30, 1970. shall be
trailers or vans on highways); and motor equipped with ROPS and seat belts no
graders; and wheeled prime movers (a later than 16 months alter the effective
tractor of the type and kind normally date of this standard.
used as the mode ofpower forrubber-tired (4) Nothing in this standard shall pre
scrapers); all as used in metal and non- clude the issuance of an order because of
metal mining operations, with or without imminent danger.
attachments, sh all be used 1n such mining (d) Except as provided in paragraph (e)
only when equipped with (1) roll-over pro ofthis standard, self-propelled equipment
tective structures (ROPS) in accordance described in paragraph (a) of this stand
with the requirements of paragraphs (b) ard shall be deemed in compliance with
through (g) ofthis standard, asapplicable, the ROPS requirements of this standard
and (2) seat belts meeting the require if the ROPS meet the following require
ments of the Society of Automotive En ments:
gineers (SAE), Motor Vehicle Seat Belts (1) The ROPS complies with the Society
Assemblies--SAE J4c, approved Novem of Automotive Engineers, SAE Recom
ber 1955, revised July 1965; Seat Belt mended Practice, Critical Zone--Char
Hardware Test Procedures--SAE J140a, acteristics and Dimensions for Operators
approved April 1970, revised February of Construction and Industrial Machin
1973; Seat Belt Hardware Performance ery--SAE J397, approved July ig69, or
Requirements--SAE J 141; Operator Pro Deflection Limiting Volume for Labora
tection for Wheel Type Agricultural and tory Evaluation of Roll-Over Protective
Industrial TYactors--Sa E J333a. ap Structures (ROPS) and Falling Object
proved April 1968. revised July 1970, con Protective Structures (FOPS) of Con
forms to ASAE S305; and Seat Belts for struction and Industrial Vehicles--SAE
Construction Equipment--SAE 366. ap J397a. approved July 1969, revised Janu
proved March 1968; and in accordance ary 1972.editorial change July 1973; and.
with paragraphs (b), (c). and (e) of this - as appropriate, the ROPS and installa-'
standard, as applicable.
tion of the ROPS meet the requirements
(b) Except as provided in paragraph (e) of either SAE Recommended Practice.
all self-propelled equipment described in Performance Criteria for Roll-Over Pro
paragraph (a) of this standard and man tective Structures (ROPS) for Earthmov-
ufactured on or after the effective date of ing. Construction, Logging, and Industrial
(his standard shall be equipped with U) Vehicles--SAE J1040, approved April 1974,
ROPS meeting the requirements of par or any of the following applicable SAE
agraph (d), and (2) seat belts meeting the standards or recommended practices;
requirements of SAE J4c. J140a, J141, (i) Minimum Performance Criteria for
J333a, and J3BBspecified in paragraph (a) Roll-Over Protective Structure for Rub
ofthis standard.
ber-Tired, Self-Propelled scrapers--SAE
(c) All self-propelled equipment de J320a, approved November 1967, revised
scribed in paragraph (a) of this standard July 1969, editorial change June 1970; or
manufactured prior to the effective date (ii) Minimum Performance Criteria for
of this standard and after June 30, 1969. Roll-Over Protective Structures for Prime
shall be equipped with ROPS meeting the Movers--SAE J320b, approved November
requirements of paragraphs (d) through 1967, revised January 1972, editorial
(g) of this standard as appropriate, and change September 1972; or
LEHMAN 00650
96
Chapter 1--Mine Safety and Health Administration
(HI) Minimum Performance Criteria for (1) State of California.' Title 8 of the Cal
Roll-Over protective Structure for Rub ifornia Administrative Code; Construc
ber-Tired Fronl>End Loaders and Rub tion SaTety Orders, Article 10, `Haulage
ber-Tired Dozers--SAE J394, approved and Earth Moving," 1591(i) and 1596(Reg
July 1909, editorial change July 1970. or ister 70. No. 40-10-3-70); General Indus
Minimum performance Criteria for Roll- try Safety Orders, Article 25, "Industrial
Over Protective Structures for Wheeled Trucks, Tractors, Haulage Vehicles, and
Front-End loaders and Wheeled Dozers-- Earth Moving Equipment," 3850-55 (Reg
SAE J394a, approved July 1969, revised ister 72, No. 6-2-5-72); and Logging and
March 1972. editorial change September Sawmill Safety Orders, Article 7. "Tractor
1972; or
Yarding," 5243 (Register 69, No. 10-3-8-
(iv) Minimum Performance Criteria for 69). allissued by the Division oflndustrial
Roll-Over Structures for Crawler Tractors Safety. State of California.
and Crawler-Type Loaders--SAE J395, (2) U.S. Army Corps of Engineers: Man
approved July 1969, editorial change July uals--Corps of Engineers, U.s. Army
J970. or Minimum Performance Criteria Safety-General Safety Requirements, EM-
for Roll-Over Protective Structures for 385-1-1 (March 1967). or Change 1. March
Track-Type Tractors and Track-Type 27.1972.
Front-End Loaders--SAE J395a, ap (31 Bureau of Reclamation, U.S. De
proved July 1969. revised January 1972. partment of the interior: Section 9. "Ma
editorial change September 1972; or
chinery and Mechanized Equipment."
(v) Minimum Performance Criteria for Safety-General Safety Requirements, EM-
Roll-Over protective Structure for Motor 385-1-1(March 1967), or Change 1, March
Graders--J396. approved 1969, editorial 27.1972.
change July 1970, or Minimum Perform (4) Mine Safety and Health Administra
ance Criteria for Roll-Over Protective tion, U.S. Department of Labor: Section
Structures for Motor Graders--SAE J396a, 77.403a, Part 77. Title 30, Code of Federal
approved July 1969, revised March 1972, Regulations--Mandatory Safety Stand
editorial change September 1972; or
ards. Surface Coal Mines and Surface
(vi) Operator Protection for Wheel Type Work Areas or Underground Coal Mines,
Agricultural and Industrial Tractors--SAE promulgated in the F drai. R egister (39
J333a, approved April 1968, revised July FR 24006-24009).
1970. conforms to ASAE S305; and Pro (5) Occupational safety and Health
tective Frame Test Procedure and Per Administration, U.S. Department of La
formance Requirem ents--SAE J334a. bor: Sections 1926.1001 and 1926.1002. Ti
approved April 1968, revised July 1970, tle 29,Code ofFederal Regulations--Safety
conforms to ASAE S306.
and Health Regulations for Construction,
(21The HOPS is installed on the equip promulgated in the F drai. Register (37
ment in accordance with the recommen- FR 27585-27590), and republished in the
. dations of the BOPS manufacturer. If the F ederal R egister (39 FR 22880-22886).
installation includes bolts and nuts, the (f) Any alteration, repair, or welding of
bolts and nuts used to attach the ROPS the ROPS and ROPS-to-vehicle frame
to the equipment frame and to connect mounts shall be performed only with prior
structural parts ofthe ROPS shall be SAE approval and with instructions from the
Grade 5 or 8 (SAE J429g and J995b).
ROPS manufacturer or under the instruc
(e) All self-propelled equipment detions of a registered professional engi
scribed in paragraph (a) ofthe standard, neer; and the manufacturer, or engineer,
manufactured prior to the effective date as the case may be, shall decide what
of this standard, shall be deemed in com qualifications the welders involved in this
pliance with the standard if ROPS and operation must have.
seat belt installations meet the ROPS (g) Each ROPS shall have the following
and seat belt requirements ofthe State of information permanently affixed to the
California; or the tf.S. Army Corps of En structure:
gineers; or the Bureau ofReclamation; or 0) Manufacturer's or fabricator's name
MSHA coal mine regulations of the U.S. and address; and
Department of Labor; or the Occupa (2) ROPS model number, if any; and
tional Safety and Health Administration (3) Make and model numbers of the
of the .S, Department of Labor. The re equipment on which the ROPS is de
quirements in effect are:
signed to fit.
91
Title 30--Mineral Resources
(4) For equipment already in existence 56.10- 7 Mandatory. Guard nets or other
when this standard goes Into effect, a sat suitable protection shall be provided where
isfactory substitute for the above-re tramways pass over roadways, walkways,
quired information will be a certificate or buildings.
from either the manufacturer or the ROPS 56.10- 8 Mandatory. Persons other than
or a registered professional engineer to maintenance men shall not ride aerial
the effect that the ROPS does meet the tramways unless the following features
performance standards and is appropri are provided:
ate for the piece of equipment upon which (a) Two independent brakes, each ca
it ts installed.
pable ofholding the maximum load;
(h) Publications to which references are (b) Direct communication between ter
made in this standard are hereby incor minals;
porated by reference and made a part (c) Power drives with emergency power
hereoi. The Incorporated publications are available in case ofprimary power rallure;
available at each Metal and Nonmetal (d) Buckets equipped with positive locks
Mine Safety and Health Subdistrict Of to prevent accidental tripping or dump
fice, MSHA. State or California safety or ing
ders are available from the S tate or 56.10- 9 Mandatory. Men shall not ride
California Office or Procurement, Docu loaded buckets.
ments Section, Post Office Box 20191, 56.10- 10 Mandatory. Where possible,
Sacramento, California 95820. The U.S. aerial tramways shall not be started until
Army Corps ofEngineers, Safety-General the operator has ascertained that every
Safety Requirements are available from one is in the clear.
the UjS. Government Printing Office,
Washington, D.C. 20402. Bureau or Recla ! 56.11 T ravelw ays.
mation Safety and Health Regulations Tor Construction are available from the Bu reau or Reclamation, Division of Safety, Engineering and Research Center, Den ver, Colorado 80225. SAE documents are available from the Society of Automotive Engineers, Inc., 400 Commonwealth Drive, Warrendale, Pennsylvania 15096.
56.9- 89 through 56.9-94 IReservedl
56.11- 1 Mandatory. Sare means of ac cess shall be provided and maintained to all working places.
56.11- 2 Mandatory. Crossovers, ele vated walkways, elevated ramps, and stairways shall be ofsubstantial construc tion, provided with handrails, and main tained in good condition. Where necessary, toeboards shall be provided.
56.10 Aerial tramways.
56.11- 3 Mandatory. Ladders shall be of substantial construction and maintained
56.10- 1 Mandatory. Buckets shall noitn good condition.
be overloaded, and feed shall be regulated 56.11- 4 Mandatory. Portable rigid lad
to prevent spillage.
ders shall be provided with suitable bases
56.10- 2 Mandatory. Inspection andand placed securely when used.
maintenance of carriers (including load 56.11- 5 Mandatory. Fixed ladders shall
ing and unloading mechanisms), ropes be anchored securely and installed to pro
and supports, and brakes shall be per vide at least 3 inches of toe clearance.
formed by competent persons according 56.11- 6 Mandatory. Fixed ladders shall
to the recommendations of the manufac project at least 3 feet above landings, or
turer.
substantial handholds shall be provided
56.10- 3 Mandatory. Any hazardous deabove the landings.
fects shall be corrected before the equip 56.11- 7 Mandatory. Wooden compo
ment is used.
nents of ladders shall not be painted ex
56.10- 4 Mandatory. Positive-action-typecept with a transparent fintsh.
brakes and devices which apply the brakes 56.11- 8 (Reserved!
automatically in the event ora power fail 56.11- 9Mandatory. Walkways with out
ure shall be provided on aerial tramways. board railings shall be provided wherever
56.10- 5 Mandatory. Track cable conpersons are required to walk alongside
nections shall not obstruct the passage of elevated conveyor belts. Inclined railed
carriage wheels.
walkways shall be nonskid or provided
56.10- 6 Mandatory. Towers shall bwe ith cleats.
suitably protected from swaying buckets. 56.11- 10Mandatory. Vertical clearance
LEHMAN 00651
98
Chapter 1--Mine Safely and Health Administration
above stair steps shall be a minimum or switches or other controls. Such switches
seven (7) feet, or suitable warning signs or or controls shall he of approved design
similar devices shall be provided to indi and construction and shall be properly
cate an impaired clearance.
installed.
56.11- 11 Mandatory. Persons using lad 56.12- 3 Mandotory.Indlvidual overload
ders shall face the ladders and have both protection or short circuit protection shall
hands Tree Tor climbing and descending. be provided tor the trailing cables or mo
56.11- 12 Mandatory. Openings above,bile equipment.
below, or near travelways through which 56.12- 4 Mandatory. Electrical conduc
men or materials may rail shall be pro tors shall be or a sufficient size and cur
tected by railings, barriers, dr covers. rent-carrying capacity to ensure that a
Where it ts impractical to install such pro rise in temperature resulting from normal
tective devices, adequate warning signals operations will not damage the Insulating
shall be Installed.
materials. Electrical conductors exposed-
56.11- 13 Mandatory. Crossovers shallto mechanical damage shall be protected.
be provided where it is necessary to cross 56.12- 5 Mandatory. Mobile equipment
conveyors.
shall not run over power conductors, nor
56.11- 14 Mandatory.Movingconveyorssh_all loads be dragged over power con
shall be crossed only at designated cross- ` ductors, unless the conductois axe prop
over points.
erly bridged or protected.
56.11- 15 IReservedl
56.12- 6 Mandatory. Distribution boxes
56.11- 16 Mandatory. Regularly usedshall be provided with a disconnecting
walkways and travelways shall be sanded, device tor each branch circuit. Such dis
salted, or cleared or snow and ice as soon connecting devices shall be equipped or
as practicable.
designed in such a manner that it can be
56-11-17 Mandatory. Fixed ladders shall determined by visual observation wlien
not incline backwards.
such a device Is open and that the circuit
56.11- 18 through 56.11-24 IReservedl is deenergized, and the distribution box
56.11- 25 Mandatary. Fixed ladders, exshall be labeled to show which circuit
cept on mobile equipment, shall be offset each device controls.
and have substantia] railed landings at 56.12- 7 Mandatory. Trailing-cable and
least every 30 feet unless backguards or power-cable connections to junction boxes
equivalent protection, such as safety belts shall not be made or broken under load.
and safety lines, are provided.
56.12- 8 Mandatory. Power wires and
56.11- 26 Mandatory. Fixed ladders 7c0ables shall be insulated adequately where
degrees to 90 degrees from the horizontal they pass into or out of electrical com
and 30 feet or more in length shall have partments. Cables shall enter metal frames
backguards, cages or equivalent protec of motors, splice boxes, and electrical
tion, starting at a point not more than compartments only through proper fit
seven (7) feet from the bottom of the lad tings. When Insulated wires, other than
ders.
cables, pass through metal frames, the
56.11- 27 Mandatory. Scaffolds andholes shall be substantially bushed with
working platforms shall be or substantial insulated bushings.
construction and provided with handrails 56.12- 9 [Reserved]
and maintained In good condition. Floor 56.12- lOMandafory.Telephoneandtow-
boards shall be laid properly and the scaf potential signal wlreshall be protected by
folds and working platforms shall not be isolation or suitable Insulation, or both,
overloaded. Working platforms shall be from contacting energized power conduc
provided with toeboards when necessary. tors or any other power source.
58.11- 28 through 56.11-34 IReservedl 56.12- 11 Mandatory. High-potential
electrical conductors shall be covered, in
5 56.12 Electricity.
sulated, or placed to prevent contact with low potential conductors.
56.12- 1 Mandatory. Circuits shall be 56.12- 12 Mandatory. The potential on
protected against excessive overload by bare signal wires accessible to contact by
fuses or circuit breakers or the correct persons shall not exceed 4Bvolts.
type and capacity.
56.12- 13 Mandatory. Permanentsplices
56.12- 2 Mandatory. Electric equipmentand repairs made in power cables, includ
and circuits shall be provided with ing th e ground conductor where provided,
99
Title 30--Minerai Resources
shall be: (a) Mechanically strong with vfded at stationary electrical equipment
electrical conductivity as near as possible or switchgear.
to that of the original; (b) Insulated to a 56.12- 20 Mandatory. Dry wooden plat
degree at least equal to that of the origi forms, insulating mats, or other electri
nal, and sealed to exclude moisture; and cally nonconductive material shall be
(c) Provided with damage protection as kept in place at all switchboards and
near as possible to that of the original, power-control switches where shock haz
including good bonding to the outerjacket. ards exist. However, metal plates on which
56.12- 14 Mandatary. Power cables ena person norm ally would stand and which
ergized to potentials inexcessofl50 volts, are kept at the same potential as the
phase-to-ground, shall notbe moved with grounded, metal, non-current-carrying
equipment unless sleds or stings. Insu parts of the power switches to be operated
lated from such equipment, are used. may be used.
When such energized cables are moved 56.12- 21 Mandatory. Suitable danger
manually, insulated hooks, tongs, ropes, signs shall be posted at all major electri
or slings shall be used unless suitable pro cal installations.
tection for persons is provided by other 56.12- 22 Mandatory. Areas containing
means. This does not prohibit pulling or major electrical installations shall be en
dragging or cable by the equipment it tered only by authorized persons.
powers when the cable is physically at 56.12- 23 Mandatory. Electrical connec
tached to the equipment by suitable me tions and resistor grids that are difficult
chanical devices, and the cable is insulated or Impractical to insulate shall be guarded,
from the equipment in conformance with unless protection Is provided by location.
other standards in this part.
56.12- 24 (Reserved)
56.12- 15 [Reserved]
56.12- 25 Mandatory. All metal enclos
56.12- 16 Mandatory. Electrically powing or encasing electrical circuits shall be
ered equipment shall be deenergized be grounded or provided with equivalent
fore mechanical work is done on such protection. This requirementdoes not ap
equipment. Power switches shall be locked ply to battery-operated equipment.
out or other measures taken which shall 56.12- 26 Mandatary. Metal fencing and
prevent the equipment from being ener metal buildings enclosing- transformers
gized without the knowledge of the Indi and switchgear shall be grounded.
viduals working on It. Suitable warning 56.12- 27 Mandatory. Frame grounding
notices shall be posted at'the power switch or equivalentpro tection shall be provided
and signed by the Individuals who are to for mobile equipment powered through
do the work. Such locks or preventive de trailing cables.
vices shall be removed only by the per 56.12- 28 Mandatory. Continuity and re
sons who installed them or by authorized sistance of grounding systems shall be
personnel.
tested immediately after installation, re
56.12- 17 Mandatory. Power circuits shalpl air, and modification; and annually
be deenergized before work is done on thereafter. A record of the resistance
such circuits unless hot-line tools are measured during the most recent test
used. Suitable warning signs shall be shall be made available on a request by
posted by the individuals who are to do the Secretary or his duly authorized rep
the work. Switches shall be locked out or resentative.
other measures taken which shall prevent 56.12- 29 [Reserved]
the power circuits from being energized 56.12- 30 Mandatory. When a poten
without the knowledge of the Individuals tially dangerous condition is found itshall
working on them. Such locks, signs, or be corrected before equipment or wiring
preventive devices shall he removed only is energized.
by the person who Installed them or by 56.12- 31 [Reserved)
authorized personnel.
56.12- 32 Mandatory. Inspection and
56.12- 18 Mandatory. Principal powercover plates on electrical equipment and
switches shall be labeled to show which junction boxes shall be kept in place at
units they control, unless identification ail times except during testing orrepairs.
can be made readily by location.
56.12- 33 Mandatory. Hand-held electric
56.12- 19 Mandatory. Where access istools shall not be operated a t high poten
necessary, suitable clearance shall be pro- tial voltages.
LEHMAN 00652
100
Chapter 1--Mine Safety and Health Administration
56.12- 34 Mandatory. Portable extenM aintenance ofElectrlc Supply and Com
sion lights, and other lights that by their munication Lines," (also referred to as
location present a shock or bum hazard, National Bureau of Standards Handbook
shall be guarded.
81, November 1.1961) and Supplement 2
56.12- 35 Mandatory. Lamp sockets shaltlhereof Issued March 1968, which are her
be of a weatherproof type where they are eby Incorporated by reference and made
exposed to weather or wet conditions that aparthereof. These publications and doc
may interfere with Illumination or create uments may be obtained from the Super
a shock hazard.
intendent ofDocuments, U.S. Government
56.12- 36 Mandatory. Puses shall not bePrinting Office, Washington. D.C. 20402,
removed or replaced by hand in an ener or may be examined in any Metal and
gized circuit, and theyshall not otherwise Nonmetal Mine Safety and Health Dis
be removed or replaced in an energized trict or Subdistrict Office of the Mine
circuit unless equipment and techniques Safety and Health Administration.
especially designed to prevent electrical 56.12- 48 Mandatory. Telegraph, tele
shock are provided and used for such pur phone. or signal wires shall not be in
pose.
stalled on the same crossarm with power
56.12- 37 Mandatory. Fuse tongs or hotconductors. When carried on poles sup
line tools shall be used when fuses are re porting powerlines, they shall be installed
moved or replaced In high-potential cir as specified by the National Electrical
cuits.
Code.
56.12- 38Afemdalory. Trailing cables shall 56.12- 49 [Reserved]
be attached to machines in a suitable 56.12- 50 Mandatory. Trolley wires shall
manner to protect the cable from damage be installed at least seven (7) feet above -
and to prevent strain on the electrical rails where height permits, and aligned
connections.
and supported to suitably control sway
56.12- 39 Mandatory. Surplus trailingand sag.
cables to shovels, cranes and similar 56.12- 51 and 56.12-52 [Reserved)
equipment shall be
56.12- 53 Mandatory. Ground wires for
ta) Stored in cable boats;
lighting circuits powered from trolley wires
(b) Stored on reels mounted on the sh all be connecte d securely to th e ground -
equipment-, or
return circuit.
(c) Otherwise protected from mechani 56.12- 54 through 56.12-64 (Reserved/
cal damage.
56.12- 65 Mandatory. Powerlines, in
56.12- 40 Mandatory. Operating concluding trolley wires, and telephone cir
trols shall be installed so that they can be cuits shall be protected against short
operated without danger or contact with circuits and lightning.
energized conductors.
56.12- 66 Mandatory. Where metallic
56.12- 41 Mandatory. Switches andtools or equipment can come in contact
starting boxes shall be of safe design and with trolley wires or bare powerlines, the
capacity.
lines shall be guarded or deenergized.
' ` 56.12-42 Mandatory. Both rails shall be - 56.12- 67 Mandatory. Transformers shall
bonded or welded at every Joint and rails be totally enclosed, or shall be placed at
shall be crossbonded at least every 200 least 8 feet above the ground, or installed
Teetifthe track serves as the return trolley in a transformer house, or surrounded by
circuit. When rails are moved, replaced, a substantial fence at least 6 feet high and
or broken bonds are discovered, they shall at least 3 Teet from any energized parts,
be rebonded within three working shifts. casings, or wiring.
56.12- 43 and 50.12-44 [Reserved] -
56.12- 68 Mandatory. Transformer en
56.12- 4 5 Mandatory. Overhead high-poclosures shall be kept locked against un
tential powerlines shall be installed as authorized entry.
specified by the National Electrical Code. 56.12- 69 Mandatory. Each ungrounded
56.12- 46 /Reserved)
power conductor or telephone wire th a t
56.12- 47 Mandatory. Guy wires ofpolelseads underground and Is directly ex
supporting high-voltage transmission lines posed to lightning shall be equipped with
shall meet the requirements for ground suitable lightning arrestors of approved
ing or Insulator protection of the National type within 10Dfeet of the point where the
Electrical Safety Code, Part 2, entitled circuit enters the mine. Lightning arres
"Safety Rules for the Installation and tors shall be connected to a Towresistance
101
Title 30--Mineral Resources
grounding medium on the surface and 56.13- 15 Mandatory, (a) Compressed-air
shall be separated from neutral grounds receivers and other unfired pressure ves
by a distance or not less than 25 feet.
sels shall be inspected by inspectors hold
56.12- 7D(Reserved)
ing a valid National Board Commission
56.12- 71 Mandatory; When equipmenat nd in-accordance with the applicable
must be moved or operated near ener Chapters of the National Board Inspec
gized high-voltage powerlines (other than tion Code, a Manual for Boiler and Pres
trolley lines) and the clearance is less than sure Vessel Inspectors, 1979. This code is
10 feet, the lines shall be deenergized or incorporated by reference and made a
other precautionary measures shall be part of this standard, may be examined
taken,
at any Metal and Norunetal Mine Safety
56.12- 72 through 56.12-70 IReserved] and Health District Office of the Mine
Safety and Health Administration, and
5 56.13 Compressed air and boilers.
may be obtained from the publisher, the
National Board of Boiler and Pressure
G eneral
Vessel Inspectors, 1055 Crupper Avenue,
swstghtuiai5n5ertl0hee6lAe.e.11dtrmv3hs3,e-e-eBsarsosin2ectidallates1hnnrMrdmsoaSahanuaorandigdcnldhislPteaat5ratbiyeo6nnesr.deo1sydf3uc.s-MorAp9eInelneIlsVccRbtiaherfoeuiscasicscclneaeeotriltrecvirsCoaddealndo,an]dsnEidecnno.epf resNrSCitnieevoac5(cebtlao6.uir)cr.oem1dcnt3oasba-rrulydRssBha1,eaon6ocOlrcaol[ehRrrhdbideiowesIssne4iotmra3shfvp2uIae2etrnddh9ecs].eoqtpiruoeiaizcnvreteaiCdomilonaredsbenelsp,tehsraeantosloldefbntttehhhtaeeek ept
Com pressed Air
56.13- 17 Mandatory. Compressor dis
mertrpacspfcctivtt2tpnthoaneeuhhqyeolae5eroiyral<mtes5mgenase5uptmmmiewepibxim6el6vtiebttcnd)fpalce,pivbpe.eop.leelm1go1tHsreaarpeeimrboieincAn33rrmsiecvreoouewvsreerat-h-gppsediihawmecnp1tlrcshplerec.utpar5iputrooewiqtupra.,lrtercre1ovgaramlauerepresh0i1sleisto1etnsc1isabls9snuphr1dhpoc0o-eskcu7s,etrtrioapaawhir9uMiehresMtiovtrtcbee,ntehacsrwyaiasifeqdt-aynesdlihasaeblutrlsrhtoonugneinpaeelhnacweefsrdiwfba-xdrodltepsantrtitogtasaecwaieeaweyohtptdttreetncirtftnhdpmeoaeensoeoehemok5detrrvedsrgrlrdmee0osiykaoiesaiyiteanedgnfnw.phlilrr,npdidoevinxeneadesArruero(oiqeregstcleebetafctrasvsdtighuosed)syovmhraoo.lpbeosrrsielRfadarmmeaprruteeoTeadfemloejneusfdeprsvr1lucihposohsesctmn0meeonoesserror'1alisdgeureitbehgpop0nmlelveeessturelatrwoetpcdolesheholtNabgtrrtaaoohrehitabcahstaeritaaupwortrialteneeahinetsoscllattlnnkgssaupcsosptettcecy-coolhhoimoehrrhfoqsrheemdc5ees555eem5naosamauciahee6ss666a6.vlmirtwuripilast.ne..spdpr..Wpgg1ee11rf11urt.ybeocsrirrmh3eirer3333raseeneeucths-s-e--h--omossqdpelpe,ppsudssarrnunseiuerrheseup2lhe1drloetcerloetodc2raesus8enercrbetdsos1or2sst2bethratha(geoeh9mh0u1lnayReisawcouyaefarrrsctMyrTtoplrlerMeoMteshltilb,si(rslcmhentsueaobTataeehevawhaoauneeergrneosnraponanennshigomdhvshmedltsmsnddrenaeeviteaecnaeeoraad5zrerddeIbaabesot,sfeo6anttbcso)rlnlpchooaesfarn.ijte%blar1uetunendrrieaiacceoyora3ryyfredd.ldcl-reodi.yannolt-.i.iseoo-nstm2Ro.cbcsaeEtendbAcbo9futokeumfiveptunihuxefs.rtowci[tpsrerwenei-cR%apeeelrancpamidgedltsydetnreitlrao-o,esp,-reiy,ssdiadkoousadnwtenticbwtesadrnplecrawihihlsauvvsehenmuno,nimirfpiehtrvnngrecaeededIeeeronet(ahetitnce)i2dilryrcolysos-lse)vhianaugll
.which accurately measure the pressure "within the air receiver tanks.
B o il e r s
56.13- 12 Mandatory. Compressor air in 56.13- 30 Mandatory, (a) Fired pressure takes sh all be installed to insure that only vessels (boilers) shall be equipped with
clean, uncontaminated air enters the water level gages, pressure gages, auto
compressors.
matic pressure-relief valves, blowdown
56.13- 13 and 56.13-14 IReserved)
piping, and other safety devices approved
LEHMAN 00653
102
Chapter 1--Mine Safety and Health Administration
by the American Society of Mechanical
Safety and Safety Relief Valve)
Engineers to protect against hazards from
Symbol Stamp.
overpressure, flameouts, fuel interrup D-VR1 Certificate of Authorization for
tions and low water level, all as required
Repair Symbol Stamp for Safety
by the appropriate sections, chapters and
and Safety Reller Valves.
appendices listed In paragraphs (b) (1) D-VR2 Outline of Basic Elements of
and (?) below.
Written Quality Control System
(b) These gages, devices and piping
for Repairers of ASME Safety and
shall be designed, Installed, operated,
Safety Relief Valves.
maintained, repaired, altered, inspected, D-VR3 Nameplate Stamping for ''VR".
and tested by Inspectors holding a valid E Owner-user Inspection Agencies.
National Board Commission and in ac F Inspection Forms.
cordance with the following listed sec (c) Records of inspections and repairs
tions, chapters and appendices:
shall be kept In accordance with the re
(1) The ASME Boiler and Pressure Ves quirements ofthe ASME Boiler and Pres
sel Code, 1977, published by the American sure Vessel Code and the National Board
Society of Mechanical Engineers.
Inspection Code. The records shall he
Section and Title
I Power Boilers. II Material Specifications--P art A--
Ferrous. II Material Specifications--P art B--
Nonferrous. II Material Specifications--P art C--
Welding Hods, Electrodes, and Filler Metals. IV Heating Boilers. V Nondestructive Examination. VI Recommended Rules for Care and Operation of Heating Boilers. Vn Recommended Rules for Care of Power Boilers. (2) The National Board Inspection Code, a Manual for Boiler and Pressure Vessel Inspectors. 1979, published by the Na tional Board ofBoiler and Pressure Vessel Inspectors.
made available to the Secretary or his authorized representative.
(d) Sections of the ASME Boiler and Pressure Vessel Code. 1977, listed in par agraph (b)(1) above, and chapters and ap
pendices of the National Board Inspection Code. 1979, listed in paragraph (b)(2) above, are incorporated by reference and made a part of this standard. These publica tions may be obtained from the publish ers, the American Society of Mechanical
Engineers. 345 East Forty-seventh Street. New York, N.Y. 10017, and the National Board of Boiler and Pressure Vessel In spectors, 1055 Crupper Avenue, Colum bus, Ohio 43229. The publications may be
examined at any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administra tion.
58.13- 31 through 56.13-34 Reserved]
Chapter and Title
I Glossary of Terms.
56.14 Use of equipment
II Inspection of Boilers and Pressure'
Vessels.
G uards
III Repairs and Alterations to Boiler and Pressure Vessels by Welding.
IV Shop Inspection of Boilers and Pres sure Vessels.
V Inservice Inspection of Pressure Ves
sels by Authorized Owner-User In spection Agencies.
56.14- 1 Mandatory. Gears; sprockets;
chains; drive, head, tail, and takeup pul leys; flywheels; couplings; shafts; sawblades; fan Inlets; and similar exposed moving machine parts which may be con tacted by persons, and which may cause
injury to persons, shall be guarded.
Appendix and Title
55.14- 2Mandatory. Overhead belts shall
A Safety and Safety Relief Valves. B Non-ASMECodeBoilersand Pressure
Vessels. C Storage of Mild Steel Covered Arc
Welding Electrodes. D-R National Board "R" (Repair) Sym
bol Stamp. D-VR National Board "VR" (Repair of
be guarded if the whipping action from a broken belt would be hazardous to per
sons below. 56.14- 3 Mandatory. Guards at con
veyor-drive, conveyor-head, and con veyor-tail pulleys shall extend a distance sufficient to prevent a person from acci dentally reaching behind the guard and
103
Title 30--Mineral Resource
becoming caught between the belt and In a raised position until it has been
the pulley.
blocked in place securely. This does not
56.14- 4 and 56.14-5 |Reserved|
preclude the use ofequipmentspecifically
56.14- 6 Mandatory. Except when testdesigned as elevated mobile work plat
ing the machinery, guards shall be se forms.
curely in place while machinery is being 56.14- 31 Mandatory. Drive belts shall
operated.
not be shifted while in motion unless the
56.14- 7 mandatory. Guards shall be omf achines are provided with mechanical
substantial construction and properly shifters.
maintained-
56.14- 32 Mandatory. Belts, chains, and
56J 4-8 Mandatory.Stationary grinding ropes shall not be guided onto power-dri
machines other than special bit grinders ven moving pulleys, sprockets, or drums
shall be equipped with:
with the hands except on slow moving
(a) Peripheral hoods (less than 90 throat equipment especially designed for hand
openings) capable of withstanding the feeding-
force of a bursting wheel;
56.14-33 Mandatory. Pulleys of convey
(b) Adjustable tool rests set as close as ors shall not be cleaned manually while
practical to the wheel;
the conveyor is in motion.
(c) Safety washers.
56.14- 34 Mandatory. Belt dressing shall
56.14- 9 Mandatory. Grinding wheelsnot be applied manually while belts are
shall be operated within the specifica- in motion unless an aerosol-type dressing
tions of the manufacturer of the wheel. is used.
56.14- 10 Mandatory. Hand-held power 56.14- 35 Mandatory. Machinery shall
tools, other than rock drills, shall be not be lubricated while in motion where
equipped with controls requiring con a hazard exists, unless equipped with ex
stant hand or finger pressure to operate tended fittings or cups.
the tools or shall be equipped with friction 56.14- 36 Mandatory. Tools and equip
or other equivalent safety devices.
ment shall not be used beyond the design
56.14- 11Mandatory. Guards, shields; orcapacity intended by the manufacturer,
other suitable protection shall be pro where such use may create a hazard to
vided in areas where flying or falling ma personnel.
terials present a hazard to personnel.
56.14- 37 through SB.14-44 (Reserved!
56.14- 12 [Reserved]
56.14- 45 Mandatory. Welding opera
56.14- 13 Mandatory. Pork-lift trucks,tions shall be shielded and well-venti-
front-end loaders, and bulldozers shall be lated.
provided with substantial canopies when 56.14- 46 through 56.14-54 (Reserved)
necessary to protect the operator.
56.14- 14 Mandatory. Pace shields or goggles. In good condition, shall be worn 5 56.15 Personal protection.
when operating a grinding wheel.
56.15- 1 Mandatory. Adequate first-aid
56.14- 15 through 56.14-24 Reserved] materials, including stretchers and blan
Methods and P rocedures
kets, shafi be provided at places conve nient to all working areas. Water or
56.14- 25 Reserved]
neutralizing agents shall be available
55.14- 26Mandatory. Unsafe equipmenwt here corrosive chemicals or other harm
or machineryshall be removed from serv ful substances are stored, handled, or
ice Immediately.
used.
56.14- 27 Mandatory. Operation of ma 56.15- 2 Mandatory. All persons shall
chinery or equipment shall be assigned wear suitable hard hats when in or around
only to competent persons.
a mine or plant where falling objects may
56.14- 28 Reserved]
create a hazard.
56.14- 29 Mandatory. Repairs or main 56.15- 3 Mandatory. All persons shall
tenance shall not be performed on ma wear suitable protecBv efootwear when in
chinery until the power is off and the or around an area ofa mine or plantwhere
machinery is blocked against motion, ex a hazard exists which could cause an In
cept where machinery motion is neces jury to the feet
sary to make adjustments.
56.15- 4 Mandatory. All persons shall
58.14- 30Mandatory. Men shall not workwear safety glasses, goggles, or face shields
on or from a piece of mobile equipment or other suitable protective devices when
LEHMAN 00654
104
Chapter 1--Mine Safety and Health Administration
in or around an area of a mine or plant charge equipment is locked out. Persons
where a hazard exists which could cause entering the facility shall wear a safety
injury to unprotected eyes.
belt or harness equipped with a lifeline
56.13-5 Mandatary, safety belts and suitably fastened. A second person, sim
lines shall he worn when men Work where ilarly equipped, shall be stationed near
there is danger offalling; a second person where the lifeline Is fastened and shall
shall tend the lifeline when bins, tanks, or constantly adjust it or keep it tight as
other dangerous areas are entered.
needed, with minimum slack.
56.15- 6 Mandatory. Special protective 56.16- 3 Mandatory. Materials that can
equipment and special protective cloth create hazards if accidentally liberated
ing shall be provided, maintained in a from their containers shall be stored in a
sanitary and reliable condition and used manner that minimizes the dangers.
whenever (1) hazards of process or envi 56.16- 4 Mandatory. Hazardous mate
ronment, (2) chemical hazards, (3) radiol rials shall be stored in containers of a type
ogical hazards, or (4) mechanical irritants approved for such use by recognized
are encountered in a manner capable of agencies; such containers shall be labeled
causing injury or impairment.
appropriately.
56.15- 7 Mandatory. Protective clothing 56.16- 5 Mandatory. Compressed and
or equipment and face-shields or goggles liquid gas cylinders shall be secured in a
Shall be worn when welding, cutting, or safe manner.
working with molten metal.
56.16- 6 Mandatory. Valves on com
56.15- 8 through 56.15-19 IBeservedl pressed gas cylinders shall be protected
56.15- 20Mandatory. Lifejackets or beltsby covers when being transported or
shall be worn where there Is danger from stored, and by a safe location when the
falling into water.
cylinders are in use.
56.15- 21 through 56.15-29 IReserved) 56.16- 7 Mandatory, (a)Taglines shall be
attached to loads th at may require stead
5 56.16 Materials storage and handling.
ying or guidance while suspended. (b) Hitches and slings used to hoist ma
terials shall be suitable for the particular
56.16- 1 Mandatory. Supplies shall notmaterial handled.
be stacked or stored in a manner which 56.16- 8IReserved)
creates tripping or fall-of-material haz 56.16- 9Mandatory.Men shall stay clear
ards. of suspended loads.
56.16- 2 Mandatory, (a) Blits, hoppers, 56.16- 10Mandatory. To protect person
silos, tanks, and surge piles, where loose nel, material shall not be dropped from an
unconsolidated materials are stored, han overhead elevation until the drop area is
dled or transferred shall be--
first cleared of personnel and the area Is
(1) Equipped with mechanical devices then either guarded or a suitable warning
or other effective means of handling ma is given.
terials so that during normal operations 56.16- 11 Mandatory. Men shall not ride
persons are not required to enter or work on loads being moved by cranes or der
where they are exposed to entrapment by ricks, nor shall they ride the hoisting
the caving or sliding of materials; and hooks unless such method eliminates a
(2) Equipped with supply and discharge greater hazard.
operating controls. The controls shall be 56.16- 12 Mandatory. Chemical sub
located so that spills or overruns will not stances, including concentrated acids and
endanger persons.
alkalies, shall be stored to prevent inad
(b) Where persons are required to move vertent contact with each other or with
around or over any facility listed in this other substances, where such contact
standard, suitable walkways or passage could cause a violent reaction or the lib
ways shall be provided.
eration of harmful fumes or gases.
(c) Where persons are required to enter 55.16- 13 Mandatory. Suitable warning
any facility listed in this standard for shall be given before molten metal is
maintenance or inspection purposes, lad poured and before a container of molten
ders, platforms, or staging shall be pro metal is moved.
vided. No person shall enter the facility 56.16- 14 Mandatory. Operator-carrying
until the supply and discharge of mate overhead cranes shall be provided with:
rials have ceased and the supply and dis [a> Bumpers at each end of each rail;
105
Tille 30--Mineral Resources
(b) Automatic switches to halt uptravel 56.18- 3 through 56.18-5 IReservedj
or the blocks before they strike the hoist; 56.18- 6 Mandatory. New employees shall
(c) Effective audible warning signals be indoctrinated in safety rules and safe
within easy reach of the operator;
work procedures.
(d) A means to lock out the disconnect 56.18- 7 and 56.18-8 IReservedj
switch.
56.18- 9 Mandatory. When persons are
56.16- 15 Mandatory. No person shalwl orking at the mine, a competent person
work from or travel on the bridge of an designated by the mine operator shall be
overhead crane unless the bridge is pro in attendance to take charge in case or an
vided with substantial footwalks with toe- emergency.
boards and railings the length of the 56.18- 10 Mandatory. Selected supervi
bridge.
sors shall be trained in first aid. First aid
66.16- 16 Mandatory. Fork and othertraining shall be made available to all in
similar types of lift trucks shall be oper terested employees.
ated with the
56.18- 11 IReservedl
ta) Upright tilted back to steady and 58.18- 12 Mandatory. Emergency tele
secure the load;
phone numbers shall be posted at appro
(b) Load in the upgrade position when priate telephones.
ascending or descending grades in excess 56.18- 13 Mandatory. A suitable com
of 10percent;
munication system shall be provided at
(c) Load not raised or lowered enroute the mine to obtain assistance in the event
except for minor adjustments; and
of an emergency.
(d) Load-engaging device downgrade 56.18- 14Mandatory. Arrangements shall
when traveling unloaded on all grades. . be made in advance for obtaining emer
56.16- 17 through 56.16-34 IReservedl gency medical assistance and transpor
tation for injured persons.
5 56.17 Illu m in a tio n .
56.18- 15 through 56.18-19 [Reserved]
ssascwthnir5e5adui6n6tlcclw.t.1t1hubt7o7opre-r-ekapsnpa2r,eroroltepv1shva,airisdMltod.oheueasasgd,dnahidfiwnnea5gat6wolaa.k1rnnoy7wdrd-.ka9diIyonlIusnlRgu,memacspsloteliiannnrisvadgruewtisirtdoiiaf]toanyencsses,s, uffiacobpdorreea5d5mrcna66foaosg.m.un11sres8mi8ubgr--ncenwioecsh2ondea1irde,ts2ketnio0hta.riwrMsloooaainlatunflhsnegoedwhteioynaxte5htaid6osen,.urtr1yoysn8.rt,a-lhNb2recae4easotasnIreRwewmbqehoheupseueeilhrlorredeevyachdeeeraadedtnznlo,shall -
5 56-18 Safety programs.
56.13-1 (Reserved)
S 56.19 M an h o istin g .
56.1B-2 Mandatory, (a) A competent The-hoisting standards in this section
person designated by the operator shall apply to those hoists and appurtenances
examine each working place at least once used for hoisting persons. However, where
each shift for conditions which may ad- persons may be endangered by hoists and
versely affect safety or health. The oper appurtenances used solely for handling
ator shall promptly initiate appropriate ore, rock, and materials, the appropriate
action to correct such conditions.
standards should be applied.
(b) A record that such examinations Emergency hoisting facilities should
were conducted shall be kept by the op conform to the extent possible to safety
erator for a period ofone (1) year, and shall requirements for other hoists, and should
be made available for review by the Sec be adequate to remove the persons from
retary or his authorized representative. the mine with a minimum of delay.
(c) In addition, conditions that may pre sentan imminentdanger which are noted
H oists
by the person conduding the examination 5S.19--t Mandatory. Hoists shall have
shall be brought to the immediate atten ra'ted capacities consistent With the loads
tion of the operator who shall withdraw handled and the recommended safety fac
al] persons from the area affected (except tors of the ropes used.
persons referred to in section 104(c) or the - 56.19- 2 Mandatory. Hoists shall be an
Federal Mine Safety and Health Act of chored securely.
1977) until the danger is abated.
56.19- 3Mandotory. Belt, rope, or chains
LEHMAN 00655
106
Chapter 1--Mine Safety and Health Administration
shall not be used toconnectdrivingmech- 56.19- 15 [Reserved]
anisms to man hoists.
56.19- IB [Reserved)
58.19- 4 Mandatory. Any hoist used to 56.19- 17 Mandatory. Each electric hoist
hoist men shall be equipped with a brake shall be equipped with a manually-oper-
or brakes which shall be capable of hold able switch that will initiate emergency
ing its fully loaded cage, skip, or bucket braking action to bring the conveyance
at any point in the shaft.
and the counterbalance safely to rest.
56.19- 5 Mandatory. The operatingThis switch shall be located within reach
mechanism of the clutch of every man- of the hoistman in case the manual con
hoist drum shall be provided with a lock trols of the hoist fall.
ing mechanism, or interlocked electri 66.19- 18 Mandatory. When an over-
cally or mechanically with the brake to travel by-pass switch is installed, the
prevent accidental withdrawal of the switch shall function so as to allow the
clutch.
conveyance to be moved through the ov
58.19- 6 Mandatory. Automatic hoistesrtravel position when the switch is held
shall be provided with devices that au in the closed position by the hoistman.
tomatically apply the brakes in the event The overtravel by-pass switch shall re
of power failure.
turn automatically to the open position
56.19- 7 Mandatory. All man hoists shalwl hen released by the hoistman.
be provided with devices to prevent ov 56.19- 19 [Reserved]
ertravel. When utilized in shafts exceed ing 100 feet in depth, such hoists shall also
Wih e R ope
be provided with overspeed devices.
56.19- 20 [Reserved)
56.19- SMandatory. Where creep or slip 56.19- 21 Mandatory. The following
may alter the effective position of safety static-load safety factors shall be used for
devices, friction hoists shail be equipped selecting ropes to be used for hoisting
with synchronizing mechanisms that re men and for determining when such ropes
calibrate the overtravel devices and po shall be removed from man hoists:
sition indicators.
56.19- 9 Mandatory. An accurate and re
liable indicator ofthe position of the cage, skip, bucket, or cars in the shaft shall be
Minimum Minimum Length of rope In shaft factor of factor of
provided.
(feet)
safety safety
56.19- 10Mandatory. Hoist controls shall
(new rope) iremove)
be placed or housed so that the noise from
msvhea5anc6lthl.1hi9neo-xeisrtteymnode1r1norMfatrhdoaiemnardllhsayoetouaarrriycn.emgsFisnlwiaiginmlnglauenlmsso.ot nopfrder4ums552310,0..00001000-111o1-.ro023r0,l.00e0m00ss00.o.....r......e........................................................................-.......................... inches or three rope diameters beyond the
a 6.4 7 5.8
6 5.0 5 4.3
4 3.6
last wrap, whichever is the lesser.
56.19- 12 Mandatory. Where grooved 56.19- 22 Mandatory. The end of the
drums are used, the grooves shall be of rope at the drum shall make a t least one
suitable size and pitch for the ropes used. full turn on the drum shaft, or a spoke of
56.19- 13 Mandatory. .Where any diesetlhe drum in the case of a free drum, and
or similar fuel-injection engine is used to shall be fastened securely by means of
power a hoist, the engine shall be equipped rope clips or clamps. There shall be three
with a damper or other cutoff in its air full turns of cable or rope on the hoisting
intake system. The control handle shall drum when the cable or rope is extended
be clearly labeled to indicate that its in to its maximum working length. This
tended function is for emergency stop standard does not apply to friction hoists.
ping only.
56.19- 23 [Reserved]
56.19- 14 Mandatory. In a friction hoist 56.19- 24 Mandatory. The rope shall be
installation, tapered guides or other ap attached to the load by the thimble-and-
proved devices shall be installed above clip method, the socketing method, or
and below the limits of regular travel or other approved method. If the socketing
the conveyance and arranged to prevent method is employed, zinc or its equivalent
overtrave! in the event of failure of other shall be used. The use of Babbitt metal or
devices.
lead for socketing wire ropes is prohlb-
107
Title 30--Mineral Resources
tied. If the thimble-and-clip method is used, the following shall be observed:
la) The rope shall be attached bo the
load by passing one end around an oval thimble that is attached to the load bend ing the end back so that it is parallel bo the long or "live" end of the rope and fas tening the two parts of the rope together
with clips(b) The U-bolt of each clip shall encircle
the short or "dead" end of the rope and the distance between clips shall not be less than the figures given in the accom panying table.
(c)As a minimum, the following number ofclips or equivalent shall be used for var ious diameters of six-strand. 19-wire, plowsteel ropes:
(Follow manufacturer's recommenda tions for other kinds of wire rope and
clips.)
Center-
toDiameter of rope, inches Numher spccanritnGgr
clips,
Inches
Vt ...........................
W .............................................
1 ..............- ...........................
It* ..........................................
IV, ...........
m ............ ~..................
1 ................................
1H .......................................
iy, ...........................................
1 2
.....................................................................
2W ...........................................
2W .......
4 4
4 S S
s 8
6 7
8 8 8
8
4 5'/,
6 6Vt 7W
aw 9
AM io
11W 12 13
14
H eadfram es and S heaves
56.19- 35 Mandatory. All headframes shall be constructed with suitable design considerations to allow for all dead loads, live loads, and wind loads.
56.19- 36 Mandatory. Headframes shall be high enough to provide clearance for overtravel and safe stopping of the con veyance.
56.19- 37 Mandatory, fleet angles on hoists installed after November 15, 1979, shall not be greater than one and one-half degrees for smooth drums or two degrees for grooved drums.
56.19- 38 Mandatory. Platforms with toeboards and handrails shall be pro vided around elevated head sheaves.
66.19- 39 Mandatory. All personnel hoists, except emergency escape hoists and hoists with rope speeds of200 feetper minute or less, installed after November 15, 1979, shall have drum and sheave tread diameters--
(1) Not less than 60 times the hoist rope diameter for slope or Inclined shaft ap plications;
(2) Not less than SOtimes the hoist rope diameter If the hoist ropes are one inch in diameter or greater, or not less than 60 times the hoist rope diameter if the hoist ropes are less than one Inch In diameter for vertical shaft applications: or
(3) Not less than 100 times the hoist rope diameter for locked coil ropes.
56.19- 40 Mandatory. Head, idler, knuc kle, and curve sheaves shall have grooves of proper contour for the specific rope di ameter used.
56.19- 41 through 56.19-44 [Reserved]
C onveyances
(d) For all ropes less than three-quarter 56.19- 45 Mandatory. Man cages and
inch in diameter at least four clips or skips used for hoisting or lowering em
equivalent shall be used.
ployees or other persons in any vertical
(e) When special conditions require the shaft or any incline shaft with an angle of
attachment of a sling to the hoisting cable inclination of forty-live (45) degrees from
to handle equipment in the shaft, the the horizontal shall be covered with a
siing shall be attached by clips or equiv metal bonnet.
alent in accordance with the table in par 56.19- 46 through 56.19-48 [Reserved]
agraph (c) of this standard.
56.19- 46 Mandatory. Buckets shall not
58.19- 25 (Reserved)
be used to holse men except during shaft
56.19- 26 Mandatory, safety device atsrinking operations, Inspection, mainte
tacbments to hoist ropes shall be se nance, and repairs.
lected, installed, and m aintained 56.19- 50 Mandatory. Buckets used to
according to manufacturer's specifica hoist persons during vertical shaft sink
tions to minimize internal corrosion and ing operations shall: (a) Be securely at
weaking of the hoist rope.
tached to a crosshead when traveling in
56.19- 27 through 56.16-34 [Reserved! either direction between the' lower and
LEHMAN 00656
108
Chapter 1--Mine Safety and Health Administration
upper crosshead parking locations; (b) 56.19- 85'Mandatory. Conveyances shall
Have overhead protection when the shaft not be lowered by the brakes alone except
depth exceeds 50 feet; (c) Have sufficient during emergencies.
depth or a suitably designed platform to 56.19- 66 Mandatory. In shafts inclined
transport persons safely in a standing po over 45 degrees, the operator shall deter
sition; and (d) Have devices to prevent mine and post in the conveyance or at
accidental dumping where the bucket is each shaft station the maximum number
supported by a bail attached to its lower of persons permitted to ride in a hoisting
half. conveyance at any one time. Each person
56.10-51 (Reserved]
shall be provided a minimum of 1.5 square
56.19- 52 Reserved]
feet of floor space.
56.19- 53 MandatoryIn shaft sinking '56.19-67 M andaiory. D uring shift
where a platform is suspended by wire changes, an authorized person shall be in
ropes, such ropes shall have an approved charge of each trip in which persons are
rating for the suspended load.
hoisted.
56.19- 54Mandatory. Where rope guides 56.19- 6B Mandatory. Men shall enter,
are used in shalts other than in shaft sink ride, and leave conveyances in an orderly
ing operations, the rope guides shall be a manner.
type of lock coll construction.
56.19- 69 Mandatory. Men shall not en
H oisting P rocedures
ter or leave conveyances which are in motion or after a signal to move the con
56.19- 55 Mandatory. When a manuallyveyance has been given to the hoistman.
operated hoist is used, a qualified hoist- 56.19- 70Mandaiory. Cage doors or gates
man shall remain within hearing of the shall be closed while men are being
telephone or signal device at all times hoisted; they shall not be opened until the
while any person is underground.
cage has come to a stop.
56.19- 56 Mandatory. When automatic 56.19- 71 Mandatory. Men shall not ride
hoisting is used, a competent operator of in skips or buckets with muck, supplies,
the hoist shall be readily available at or materials, or tools other than small hand
near the hoisting device while any person tools.
is underground.
56.19- 77 Mandatory. When combina
56.19- 57 Mandatory. No person shalltions of cages and skips are used in the
operate a hoist unless within the preced same compartment, the cages shall be
ing 12 months he has had a medical ex enclosed to protect personnel from (lying
am ination by a qualified, licensed materia] and the hoist speed reduced to
physician who shall certify his fitness to man-speed as defined in standard 56.19-
perform this duty. Such certification shall 61. butnot to exceed 1,000feet perminute.
be available at the mine.
Muck shall not be hoisted with personnel
56.19- 58 Mandatory. Only experiencedduring shift changes.
hoistmen shall operate the hoist except 56.19- 73 Mandaiory. Rock or supplies
in cases of emergency and in the training shall not be hoisted in the same shaft as
of new hoistmen.
men during shift changes, unless the com
56.19- 59 [Reserved]
partments and dumping bins are parti
56.19- 60 Reserved I
tioned to prevent spillage into the cage
56.19- 61 Mandatory. The safe speed forcompartment
hoisting men shall be determined for each 56.19- 74 Mandatory. Persons shall not
shaft, and this speed shall not be ex tide the bail, rim, bonnet, or crosshead of
ceeded. Men shall not be hoisted at a any shaft conveyance except when nec
speed faster than 2,500 feet per minute, essary for inspection and maintenance,
except in an emergency.
and then only when suitable protection
56.19- 62 Mandatory. Maximum normaflor peisons is provided.
operating acceleration and deceleration 56.19- 75 Mandatory. Open hooks shall
shall not exceed 6 feet per second per sec not be used to hoist buckets or other con
ond. During emergency braking, the de veyances.
celeration shall not exceed 16 feet per 56.19- 76 Mandatory. When men are
second per second.
hoisted in buckets, speeds shall not ex-
56.19- 413 Mandatory. Only authorizecdeed 500 feet per minute, and shall not
persons shall be in hoist rooms.
exceed 200 feet per minute when within
56.19- 64 [Reserved]
100 feet of the intended station.
109
Title 30--Mineral Resources
50.19- 77 Mandatory. Buckets shall beof the conveyances only from authorized
stopped about 15 feet from the shaft bot persons.
tom to await a signal from one ofthe crew 56.19- 92 Mandatory. A method shall be
on the bottom for fiirtber lowering.
provided to signal the hoistoperatorfrom
56.19- 76 Mandatory. All buckets shacllages or other conveyances at any point
be stopped after being raised about three in the shaft.
(3) feet above the shaft bottom. A bucket 56.19- 93. Mandatory. A standard code
shall be stabilized before a hoisting signal of hoisting signals shall be adopted and
is given to continue hoisting the bucket used at each mine. The movement of a
to the crosshead. After a hoisting signal shaft conveyance on a "one bell" signal
is given, hoisting to the crosshead shall Is prohibited.
be at a minimum speed. The signaling 56.19- 94 Mandafory. A legible signal
device shall be attended constantly until code shall be posted prominently in the
'a bucket reaches Hie guides. When per hoist house within easy view of the hoist-
sons. are hoisted, the signaling devices man. and at each place where signals are
Shaft be attended until the crossheads has given or received.
been engaged.
56.19- 95Mandatory.Hoistingsignal de
56.19- 79 Mandatory. Where mine carvsices shall be positioned within easy reach
are hoisted by cage or skip, means for of persons on Hie shaft bottom or con-
blocking cars shall be provided at all s tantly attended by a person stationed on
landings and also on the cage.
the lower deck of the sinking platform.
56.19- 80 Mandatory. When tools, tim 56.19- 96 Mandatory. Any person re
bers. or other materials are being lowered sponsible for receiving or giving signals
or raised in a shaft by means of a bucket, for cages, skips, and man trips when men
Skip, or cage, they shall be secured or so or materials are being transported shall
placed that they will not strike the sides be familiar with the posted signaling code.
of the shaft.
56.19- 97 through 56.19-99 [Reservedl
56.19- 81 Mandatory. When convey
ances controlled by a hoist operator are
Shafts
aoorstocbnreutorvvooiel55cineceaettd66rrvoarahI..ttds1dnbeu1rroeia9ya9enlnuievv-va-tstgseeneihtdecrllcoei.tble8sephert2astbsohd8aalhlro(s3aesntaaRicahynctwklModeialceoesnisilebalhn,lnetvleongar.otbeavioldSrypentlleahlbuarbsbodrteentecraawelavachicrrlsrkeeeloytedeenehm.nledodsteevAvro,paooeivcsehccnyrmeeoreooalseddnaluonsoadvnwnhfcancieruetannhsoeyesalgdrmalfr.elerblnlntotdyehaahcomcnleaeeotperspbolgnbianhrnlaeon55ogo5attcd6e6cvla6sgllisk.l.i.ohn11oldb1ssas9g9e9ettoeof-r.h-d-dtraerctccqaoeoookuxudnngsi11cge1pvsu00erh0ltp1ei2aepr0dyeoiuaMtledaMrMdcwsntauitwwhncaeahnneendgieinddttsmndhdcae.ttahaolrthostootoustvaaaarhhrbteydreyassm.ymim.lhtn-.Alaeaag:bnSPntfmgeeotthotiarrioeacasintaualfoeifstantnlslsitslsvasalsalohfleahsrwleaanhaeotidfdlsdlayrllttilonl pgbs-e-
ance until sufficient drive motor torque conveyance.
has been developed to assure movement of the conveyance or counterbalance in
56.19- 103 Mandatory. Dumping facili ties and loading pockets shall be con
Hie correct direction only. 56.19- 84 through 56.19-89 IReservedI
structed so as to minimize spillage into the shaft.
S ignaling
56.19- 104 Mandatory. Suitable clear ance at shaft stations shall be provided
56.19- 90 Mandatory. There shall be atto allow safe movements of persons,
least two effective approved methods of equipment and materials.
signaling between each of the shaft sta- 56.19- 105 Mandatory. A safe means of
tions and the hoist room, one of which passage around open shaft compart
shall be a telephone or speaking tube.
ments shall be provided on landings with
56.19- 91 Mandatory. Hoist operatorsmore than one entrance to the shall.
shall accept hoisting instructions only by 56.19- 106 Mandatory. Shaft sets shall
the regular signaling system unless it is be kept in good repair and clean of haz
out of order. In such an event, and during ardous material.
other emergencies, the hoist operator shall 56.19- 107 Mandatory. Holstmen shall
accept instructions to direct movement be informed when men are working in a
LEHMAN 00657
110
Chapter 1--Mine Safety and Health Administration
compartment affected by that hoisting portion of the rope th at is cut off shall be
operation and a "Men Working in Shaft" examined and inspected by a competent
sign shall be posted at the hoist.
person for damage, corrosion, wear and
56.19- 108 Mandatory. When men arefatigue.
working in a shaft ''Men Working in Shaft" 56.19- 125Mandatory. Hoist ropes wound signs shall be posted at all devices con in multiple layers shall have a length cut
trolling hoisting operations that may en off at the drum end a t least three (3) times
danger such men.
during the anticipated life ofthe rope and
56.19- 109 Mandatory. Shaft inspectionwhenever necessary as required by stand
and repair work In vertical shafts shall be ard 56.19-126 to distribute the wear at
performed from substantial platforms change-of-layer and crossover points. The
equipped with bonnets or equivalent length of rope cut ofTshall not be a whole
overhead protection.
number multiple of the circumference of
56.19- 110 Mandatory. A substantialthe drum.
bulkhead or equivalent protection shall 56.19- 126 Mandatory. Holst ropes shall
be provided above men at work deepen be examined over the entire active length
ing a shaft.
at least every month to evaluate wear and
56.19- 111 Mandatary. Substantial fixedpossible damage. When such examina
ladders shall be provided from the collar tions or other inspections reveal that the
to as near the shaft bottom as practical rope Is wom, and at least every six 16)
during shaft-sinking operations, or an es- months, caliper measurements or non
cape hoist powered by an emergency destructive tests shall be made at the fol
power source shall be provided. When per lowing locations:
sons are on the shaft bottom, a chain lad (a) Wherever wear is evident;
der, wire rope ladder, or other extension (b) Immediately above the socket or
ladders shall be used from the fixed lad clips and above the safety connection;
der or lower limit of the escape hoist to fc) Where the rope rests on the sheaves;
the shaft bottom.
(d) Where the ropes leave the drums
56.19- 112 through 56.19-119 (Reserved) when the conveyances are at the regular
INSPECTION AND MAINTENANCE
stopping point; <e) Where a layer ofrope begins to over
56.19- 120 Mandatory. A systematic prol-ap another layer on the drum; and
cedure of inspection, testing, and main (I) At 100 foot intervals (measurements
tenance of shads and hoisting equipment shall be made midway between the last
shall be developed and followed, if It is previously calipered points).
found or suspected that any part is not 56.19- 127 (Reserved)
functioning properly, the hoist shall not 56.19- 128 Mandatory. Ropes shall not'
be used until the maldinction has been be used for hoisting when they have:
located and repaired or adjustments have (a) More than six broken wires in any
been made.
lay;
56.19- 121 Mandatory. Complete records (b) Crown Wires wom to less than 65
shall be kept for three years of inspec percent of the original diameter:
tions, tests, and maintenance of shafts (c) A marked amount of corrosion or
and hoisting equipment.
distortion:
56.19- 122 Mandatory. Parts used to re (d) A combination of similar factors in
pair hoists shall have properties that will dividually less severe than those above
insure the proper and safe function of the but which in aggregate might create an
hoist.
unsafe condition.
56.19- 123 Mandatory. Wire ropes shall 56.19- 129 Mandatory. Hoistmen shall
be lubricated or treated with dressing as examine their hoists and shall test over
recommended or approved by the rope travel, deadman controls, position indi
manufacturer.
cators, and braking mechanisms at the
56.19- 124 Mandatory. Hoist ropes otherbeginning ofeach shift.
than those on friction hoists shall be cut 56.(9-130 Mandatory. Before hoisting
off at least six (6) feet above the highest persons and to assure that the hoisting
connection to the conveyance at time in compartments are clear of obstructions,
tervals not to exceed one (1) year unless empty hoist conveyances shall be oper
a shorter time is required by standard ated a t least one round trip a fte r-
56.19-126. or by conditions of use. The fa) Any hoist or shaft repairs or related
111
Title 30--Mineral Resources
equipment repairs that might restrict or plied, a sanitary container for unused
obstruct conveyance clearance; (b) Any oversize or overweight'material
cups and a receptacle for used cups'shall be provided.
or equipment trips that might restrict or (c) When water is cooled by ice, the ice
obstruct conveyance clearance;
shall either be of potable water or shall
(c) Blasting in or near the shaft that not come in contact with the water.
might restrict or obstruct conveyance id) Potable water outlets shall be posted.
clearance; or
(e) Potable water systems shall be con-
(d) Remaining idle for one shift or longer. structured to prevent backflow or back-
56.19- 131 Mandatory. Holst conveysiphonage of non-potable water.
ance connections shall be inspected at 56.20- 3 Mandatory. At all mining op
least once during any 24-hour period that erations: (a) Workplaces, passageways,
the conveyance is used for hoisting per storerooms, and service rooms shall be
sons.
kept clean and orderly, (b) The floor of
56.19- 132 Mandatory, (a) A performevery workplace shall be maintained In a
ance drop test of hoist conveyance safety clean and, sd far as possible, a dry con
catches shall be made at the time of in dition. Where wet processes are used,
stallation, or prior to installation, in a drainage shall be maintained and false
mockup of the actual installation. The floors, platform's, mats, or other dry
test shall be certified to in writing by the standing places shall be provided where
manufacturer or by a registered profes practicable, (c)Every floor, worklngplace,
sional engineer performing the te st
and passageway shall be kept free from
(b) After installation andbefore use, and protruding nails, splinters, holes, or loose
at the beginning of any seven (7) day pe boards, as practicable.
riod during which the conveyance is to be 56.20- 4 [Reserved]
used, the conveyance shall be suitably 56.20- 5 Mandatory. Carbon tetrachlo
rested and the hoist rope slackened to ride shall not be used.
test for the unrestricted functioning of the 56.20- 6 and 56.20-7 [Reserved]
safety catches and their activating mech 56.20- 3 Mandatory, (a) Toilet facilities
anisms.
shall be provided at locations that are
(c) The safety catches shall be inspectedcompatible with the mine operations and
by a competent person at the beginning that are readily accessible to mine per
ofany 24-hour period that the conveyance sonnel.
is tobe used.
(b) The facilities sh all be kept clean and
56.19- 133 Mandatory. Shafts that havesanitary. Separate toilet facilities shall be
not been inspected within the past 7 days provided for each sex except where toilet
shall not be used until an inspection has rooms will be occupied by no more than
been conducted by a competent person. one person at a time and can be locked
56.19- 134 Mandatory. Sheaves in operfrom the inside.
ating shafts shall be inspected weekly and 56.20- 9 Mandatory. Dusts suspected of
kept properly lubricated.
being explosive shall be tested for explo-
56.19- 135 Mandatory. Rollers used inslblllty. If tests prove positive, appropri
operating inclined shafts shall be lubri ate control measures shall be taken.
cated, properly aligned, and kept in good 56.20- 10Mandatory. If failure ofa water
repair.
or silt retaining dam will create a hazard,
9 56,20 Miscellaneous
it shall beofsubstantial construction and inspected at regular intervals.
56.20- 1 Mandatory. Intoxicating bev 56.20- 11Manda/ory. Areas where health
erages and narcotics shall not be permit-' or safety hazards exist that are not im
ted or used in or around mines. Persons mediately obvious to employees shall be
under the influence ofalcohol or narcotics barricaded, or warning signs shall be
shall not be permitted on the job.
posted at all approaches. Warning signs
56.20- 2 Mandatory. An adequate supshall be readilyvisible, legible, display the ply ofpotable drinking water shall be pro nature of the hazard, and any protective
vided at all active working areas.
action required.
(a) The common drinking cup and con 56.20- 12 Mandatory. Toxic materials
tainers from which drinking water must used in conjunction with or discarded
be dipped or poured are prohibited.
from mining or milling of a product shall
(b) Where single service cups are sup be plainly marked or labeled so as to pos-
LEHMAN 00658
112
Chapter I--Mine Safety anet Health Administration
itively identify the nature of the hazard 56.20-15 through 56.20-29 |Reserved)
and the protective action required.
5 56.21 [Reserved]
56.20- 13 Mandatory. Receptacles with
covers shall be provided at suitable lo cations and used for the disposal of waste
5 56.22 [Reserved]
food and associated materials. They shall
be emptied frequently and shall be main 56.23 [Reserved]
tained in a clean and sanitary condition.
56.20allowed
to
14Mandatory. No person consume or store food or
shall bev
be5
56.24
[Reserved]
erages In a toilet room nor in any area
exposed to a toxic material.
S 56.25 [Reserved]
113
Title 30--Mineral Resources
56.26 Procedures
Notification o f C ommencement o f Operations and Closing o f M ines
56.26-1 Mandatory. The owner, opera tor, or person in charge of any metal and nonmetal mine shall notify the nearest Metal and Nonmetal Mine Safety and Health Subdistrict Office of the Mine Safety and Health Administration before starting operations of the approximate or actual date mine operation will com mence. The notification shall Include the mine name, location, the company name, mailing address, person in charge, and whether operations will be continuous or intermittent.
When any mine is closed, the person In charge shall notify the nearest suhdistrict office as provided above and indicate whether the closure is temporary or per manent.
PART 57-- HEALTH AND SAFETY
STANDARDS-- METAL AND
NONMETALLIC UNDERGROUND MINES
Sec. 57.1 purpose and scope. 57.2 Definitions. 57.3 Ground control. 57.4 Fire prevention and control. 57.5 Air quality, ventilation, radiation and
physical agents. 57.6 Explosives. 57.7 Drilling. 57.8 Rotary je t piercing. 57.9 Loading,hauling, dumping. 57.10 Aerial tramways. 57.11 Travelways and escapeways. 57.12 Electricity. 57.13 Compressed air and boilers. 57.14 Use of equipment. 57.15 Personal protection. 57.16 Materials storage and handling. 57.17 Illumination. 57.18 SaTetyptograms. 57.19 Man hoisting. 57.20 Miscellaneous. 57.21 Gassy mines. 57.22 lReserved) 57.23 (Reserved) 57.24 Reserved1 57.25 Reserved) 57.28 Procedures
Authoritt: Secs, 301(a) and 302(a) of the Fed eral Mine Safety and Health Amendments Act ol 1977, Pub. L. 95-164, 30 U.S.C. 961 and 951 and 29 V.SjC. 577a, 91 S lat. 1317 and 91 Stat. 1319; sec. SOS of the Federal Mine Safety and Health Act of 1977, Pub. L. 91-173 as amended
by Pub. L. 95-164. 30 U.S.C. 957, 80 S ta t 803: sec. 6.80 Stat. 774; 30 U.S.C. 725.
Sooner: 34 F R 12517, July 31.1969, unless oth erwise noted.
Note: Nomenclature changes to this Part ap pear at 43 FR 12319, Mar. 24,1978.
5 57.1 Purpose and scope.
The regulations in this part are pro mulgated pursuant to section 6 of the Federal Metal and Nonmetallic Mine Safety Act (30 XJ.S.C. 725) and prescribe health and safety standards for the pur pose of the protection of life, the promo tion of health and safety, and the prevention of accidents in underground metal and nonmetallic mines which are subject to that Act. Each standard which is preceded by the work "Mandatory" is a mandatory standard. The violation of a mandatory standard will subject an operatorto an order or notice under section 8 of the Act (30 U.S.C. 727). Those regu lations in each subpart appearing under the heading "General--Surface and Underground" apply both to the under ground and surface operations of underground mines; those appearing under the heading "Surface Only" apply only to the surface operations of under ground mines; those appearing under the heading "Underground Only" apply only to the underground operations of under ground mines.
57.2 D efinitions.
As used in this part: "Abandoned mine" means all work has slopped on the mine premises and an of fice with a responsible person in charge is no longer maintained at the mine. "Abandoned workings" means deserted mine areas in which further work is not intended. "Active workings" means areas at, in, or around a mine or plant where men work or travel. "American Table of Distances" means the current edition of "The American Ta ble of Distances for Storage of Explo sives"published by the Institute of Makers ofExploslves. "Approved" means tested and accepted for a specific purpose by a nationally rec ognized agency. "Authorized person" means a person approved or assigned by mine manage-
LEHMAN 00659
114
Chapter 1--Mine Safety and Health Administration
ment to perform a specific type ofduty or "Combustible" means capable of being
duties or to be at a specific location or ignited and consumed by fire,
locations in the mine.
"Company official" means a member of
"Auxiliary fan" means a fan used to de the company supervisory or technical liver air to a working place off the main staff.
airstream', generally used noth ventila "Competent person" means a person
tion tubing.
having abilities and experience that iully
"Barricaded" means obstructed to pre qualify him to perform the duty to which
vent the passage of persons, vehicles, or he is assigned.
flying materials.
"Conductor" means amaterial, usually
"Berm" means a pile or mound of ma iin the form of a wire, cable, or bus bar,
terial capable of restraining a vehicle.
capable of carrying an electric current.
"Blasting agent" means any substance "Delay connector" means a non-electric
classified as a blasting agent by the De short interval delay device ibr use in de
partment of Transportation in 49 CFR laying blasts which are initiated by det
5 173.114(a) (44 FR 31182, May 31, 1979) onating cord.
which is incorporated by reference. This "Detonating cord" means a flexible cord
document is available for inspection at containing a solid core of high explodves.
each Metal and Nonmetal Safety and "Detonator" means any device contain
Health Subdistrict Office of the Mine ing a detonating charge that is used to
Safety and Health Administration, and initiate an explosive and includes but is
may be obtained from the U.S. Govern not limited to blasting caps, electric,
ment Printing Office, Washington, D.C. blasting caps and non-electric instanta
20402.
neous or delay blasting caps.
"Blasting area" means the area near "Distribution box" means a portable
blasting operations In which concussion apparatus with an enclosure through
or flying material can reasonably be ex which an electric circuit is carried to one
pected to cause injury.
or more cables from a single incoming
"Blasting cap" means a detonator which feed line, each cable circuit being con
is initiated by a safety fuse.
nected through Individual overcurrent
"Blasting circuit" means the electrical protective devices.
circuit used to lire one or more electric "Electric blasting cap" means a deto
blasting caps.
nator designed for and capable of being
"Blasting switch"means a switch used initiated by means of an electric current.
to connect a power source to a blasting circuit.
"Booster" means any unit of explosive or blasting agent used for the purpose of perpetuating or intensifying an initial detonation.
"Booster fan" means a fan installed in the main airstream or a split of the main airstream to increase airflow through a section or sections of a mine.
"Capped fuse" means a length of safety fuse to which a blasting cap has been at tached.
"Capped primer" means a package or cartridge of explosives which is specifi cally designed to transmit detonation to other explosives and which contains a detonator.
"Electrical grounding" means to con nect with the ground to make the earth part of the circuit.
"Employee" means a person who works ibr wages or salary in the service of an employer.
"Employer" means a person or organi
zation which hires one or more persons to work for wages or salary.
"Escapeway" means a passageway by
which persons may leave a mine. "Explosive" means any substance
classified as an explosive by the Depart ment of Transportation In 49 CFR 173,53,
173.88 and 173.100which are incorporated by reference. Title 49 CFR is available for inspection at each Metal and Nonmetal Safety and Health Subdistrict Office of the Mine Safety and Health Administra
"Circuit breaker" means a device de tion, and may be obtained from the U.S. signed to open and close a circuit by non- Government Printing Office, Washington,
automattc means and to open the circuit D.C. 20402.
automatically on a predetermined over- "Face or bank" means that part of any
current setting without injury to Itself mine where excavating is progressing or
when properly applied within its rating. was last done.
115
Title 30--Mineral Resources
"Fire door" means an openable closure for a passageway, shaft, or other mine opening to serve as barrier to fire, the ef fects of fire, and air leakage. A fire door shail be constructed of materials and as sembled so as to be equivalent to a door havi ng a fire resistance rating of l'Ahours or greater, and on exposure to fire on one side for 30 minutes, the temperature on the unexposed side shall not exceed 250"F. as determined by a nationally rec ognized testing agency in accordance with "Standard Method of Fire Tests of Door Assemblies", National Fire Protection Association (NFPA) Code No. 252, 1912, or equivalent. The framework assembly of a Ore door and the surrounding bulk head, if any, shall be at least equivalent to the fire door in fire and air-leakage re sistance, and in physical strength. NFPA Code No. 252 is hereby incorporated by reference and made a part hereof.' This publication may be examined In any Metal and Nonmeta) Mine Safety and Health Subdistrict Office, Mine Safety and Health Administration, or may be obtained from the National Fire Protection Association, 470Atlantic Avenue, Boston. Mass. 02210.
"Flammable" means capable of being easily ignited and of burning rapidly.
"Flash point"means the minimum tem perature a t which sufficient vapor is re leased by a liquid or solid to form a flammable vapor-air mixture at atmos pheric pressure.
"Highway" means any public street, public alley, or public road.
"High potential" means more than 650 volts.
"Holst" means a power driven windlass or drum used forraisingore, rock, or other material from a mine, and for lowering or raising men and material.
"Igniter cord" means a fuse, cordlike in appearance, which bums progressively along its length with an external flame at the zone of burning, and is used for light ing a series of safety fuses in the desired sequence.
"Insulated" means separated from other conducting surfaces by a dielectric sub stance permanently offering a high re sistance to the passage of current and to disruptive discharge through the sub-
'Note.--Incorporation by rcfertnce pro^ialona ap proved by the Director oTthe Federal Register on Sep tem ber 2 0 .1BTJ. H ie National Fire Code Is on me In the O tneeoi the Federal rteglateT Ubrary.
stance. When any substance is said to be insulated, it is understood to be insulated
in a manner suitable for the conditions to which it is subjected. Otherwise, it is, within the purpose of this definition, un insulated. Insulating covering Isone means for making the conductor Insulated.
"Insulation" means a dielectric sub
stance offering a high resistance to the passage of current and to a disruptive dis charge through the substance.
"Lay" means the distance parallel to the axis of the rope ih which a strand makes one complete turn about the axis of the rope.
"Lowpoten tial" means 650 volts or less. "Magazine" means a facility for the storage of explosives, blasting agents, or detonators. "Main fan" means a fan that controls the entire airflow of the mine, or the airnow ofoneof the major air circuits. "Major electrical installation" means an assemblage of stationary electrical equipment for the generation, transmis sion, distribution, or conversion of elec trical power. "Man trip" means a trip on which men are transported to and from a work area.
"Mill" includes any ore mill, sampling works, concentrator, and any crushing, grinding, or screening plant used at, and in connection with, an excavation or mine.
"Mine opening" means any opening or entrance from the surface into a mine.
"Misfire" means the complete or partial
failure of a blasting charge to explode as planned.
"Multipurpose dry-chemical fire extin guisher" means a listed or approved mul
tipurpose dry-chemical fire extinguisher having a minimum rating of 2-A:I0-B:C, by Underwriters. Laboratories, Inc., and
containing a minimum of 4.5 pounds or dry-chemical agent.
"Non-electric delay blasting cap" means a detonator with an integral delay ele ment and capable of being initiated by miniaturized detonating cord.
"Overburden" means material of any nature, consolidated or unconsolidated, thatoverliesa depositor useful materials or ores that are to be mined.
"Overload" means that current which
will cause an excessive or dangerous tem perature in the conductor or conductor insulation.
"Permissible" means a machine, ma terial, apparatus, or device which has
LEHMAN 00660
116
Chapter 1--Mine Safety a n d Health Administration
been investigated, tested, and approved
by the Bureau o(Mines or the Mine Safety and Health Administration and is main tained in permissible condition.
"Potable water means water which shall meet the applicable minimum health re quirements for drinking w ater estab lished by the State or community in which the mine is located or by the En vironmental Protection Agency in 40 CFR, P art 141, pages 160-132 revised as of July 1, 1917. Where no such requirements are applicable, the drinking water provided shall conform with the Public Health
Service Drinking Water Standards, 42 CFR, Part 72 Subpart J, pages 527-533, revised as ofOctober 1.1976. Publications to which references are made In this def inition are hereby made a part hereof. These incorporated publications are available Torinspection at each Metal and Nonmetal Mine Safety and Health Sub district Office of the Mine Safety and Health Administration.
"Powder chest" means a substantial, nonconductive. portable container equipped with a lid and used at blasting sites for explosives other than blasting agents.
"Primer" means a unit, package, or car tridge of explosives used to initiate other explosives or blasting agents, and which contains a detonator.
"Reverse-current protection" means a method or device used on direct-current circuits or equipment to prevent the (low of current in a reverse direction.
"Roll protection" means a framework, safety canopy or similar protection for the operator when equipment overturns.
"Safety can" means an approved con
tainer, ofnot over 5 gallons capacity, hav ing a spring-closing lid and spout cover.
"Safety ftise"means a flexible cord con taining an internal burning medium by Which lire is conveyed at a continuous and uniform rate for the purpose of firing blasting caps or a black powder charge.
"Safety switch" means a sectional izing switch that also provides shunt protec tion in blasting circuits between the blasting switch and the shot area.
"Scaling" means removal of insecure material from a face or highwall.
"Secondary safety connection" means
a second connection between a convey ance and rope, intended to prevent the conveyance from running away or failing in the event the primary connection fails.
"Shaft" means a vertical or Inclined shaft, a slope, incline or winze.
"Short circuit" means an abnormal con nection of relatively low resistance, whether made accidentally or Intention ally, between two points of different po tential in a circuit.
"Slurry" (as applied to blasting) See "Water gel".
"Stray current" means that portion of a total electric current th a t flows through paths other than the intended circuit.
"Substantial construction" means con struction of such strength, material, and workmanship th at the object will with stand all reasonable shock, wear, and usage to which it will he subjected.
"Suitable" means th a t which fits, and has the qualities or qualifications to meet a given purpose, occasion, condition, function, or circumstance.
"Travelway" means a passage, walk orway regulariy used and designated for persons to go from one place to another.
"Trip light" means a light displayed on the opposite end of a train from the lo comotive or engine.
"Water gel" or "Slurry" (as applied to blasting) means an explosive or blasting agent containing substantial portions of water.
"Wet drilling" means the continuous application of water through the central hole of hollow drill steel to the bottom of the drill hole.
"Working level" (WL) means any com bination of the short-lived radon daugh ters In one liter of air th at will result in ultimate emission of 1.3 x 10* MeV (mil lion electron volts) of potential alpha en ergy. and exposure to these radon daughters over a period of time is ex pressed in terms of"working level months" (WLM). Inhalation of air containing a ra don daughter concentration of 1 WL for 173 hours results in an exposure of 1WLM.
"Working place" means any place in or about a mine where work is being per formed.
5 57.3 G round control.
Surface Only
57.3-1 Mandatory. Standards for the safe control of pit walls. Including the overall slope of the p it wall, shall be es tablished and followed by the operator. Such standards shall be consistent with prudent engineering design, the nature of
117
Title 30--Minero! Resources
the ground and the kind of material and required, support. Including timbering,
mineral mined, and the ensuring of safe rock bolting, or other methods shall be
working conditions according to the de consistent with the nature of the ground
gree ofslope. Mining methods shall be se and the mining method used.
lected which will ensure wall and bank 57.3- 21 [Reservedl
stability, including benching as necessary 57.3- 22 Mandatory. Miners shall ex
to obtain a safe overall slope.
amine and test the back, face, and rib of
57.3- 2 M a n d a to ry . Loose, unconsolitheir working places at the beginning of
dated material shall be stripped for a safe each shift and frequently thereafter. Su
distance, but in no case less than 10 feet, pervisors shall examine the. ground con
from the top of pit or quarry walls, and ditions during daily visits to Insure that
the loose, unconsolidated material shall proper testing and ground control prac
be sloped to the angle of repose.
tices are being followed. Loose ground
57.3- 3 M a ndatory. To ensure safe opsh. all be taken down or adequately sup
eration, the width and height of benches ported before any other work is done.
shall be governed by the type of equip Ground conditions along haulageways
ment to be used and the operation to be and travelways shall beexamined period.
performed.
lcally and scaled or supported as neces-
57.3- 4 M a n d a to ry. Safe means for scalsary.
ing pit banks shall be provided. Hazard 57.3- 23 through 57.3-25 [Reservedl
ous banks shall be scaled before other 57.3- 26 Mandatory. Timbers used for
work is performed in the hazardous bank support ofground in active workings shall
area.
be set, blocked, or blocked and wedged so
57.3- 5 M a n d a to ry. Men shall not workthat a tight fit is achieved. Damaged, loos
near or under dangerous banks. Over ened, or dislodged timbers which create
hanging banks shall he taken down im a hazardous condition shall be promptly
mediately and other unsafe ground repaired or replaced.
conditionsshall be corrected promptly, or 57.3- 27 and 57.3-28 [Reservedl
the areas shall be barricaded and posted. 57J3-29Mandatory. Shall pillars or other
57.3- 6 Mandatory. Men shall approachsupport systems shall have sufficient
from above loose rock and areas to be strength to support operating shafts.
scaled andshallscale Froma safe location. 57.3- 30 and 57.3-31 [Reserved]
57.3- 7 [Reserved]
57.3- 32 [Reserved)
57.3- 8 Mandatory. The supervisor, or a 57.3- 33 Mandatory. Calibrated torque
competent person designated by him, meters or torque wrenches shall he avail
shall examine working areas and faces for able at mines where rock bolts are used
unsafe conditions at least at the begin for ground control. Periodic tests shall be
ning of each shift and after blasting. Any made to determine the torque meter or
unsafe condition found shall be corrected torque wrench accuracy. Periodic testing
before any further work is performed at of torque wrenches means when repaired
the immediate area or face at which the or at least annually, and whenever a
' unsafe condition exists.
torque wrench is suspected of being in
57.3- 9 Mandatory. Men shall examineaccurate or damaged.
their working places before starting work 57.3- 34 (Reservedl
and frequently thereafter, and any unsafe 57.3- 35 Mandatory. Operators of mines
condition shall be corrected.
that have experienced rock hursts within
57.3- JOand 57.3-11 IReserved)
the mine shall develop a comprehensive
57.3- 12 M a n d a to ry. Men shall not workrock burst detection plan applicable to
between equipment and the pit wall or current conditions In that mine within 90
bank where the equipment may hinder days alter promulgation of this standard
escape from Tails or slides of the bank.
or, thereafter, within 90 days after a rock
57.3- 13 through 57.3-19 (Reservedl burst has been experienced. This plan
shal 1be updated from time to time as con
U nderoround O nly
ditions and available technology warrant. This comprehensive rock burst detection
57.3- 20 Mandatory. Ground supporpt lan shall be available to the Secretary or shall be used if the operating experience his duly authorized representative, and to
of the mine, or any particular area of the mine employees. mine, indicates that it Is required. If it is 57.3- 36 through 57,3-49 [Reservedl
LEHMAN 00661
118
Chapter 1--Mine Safety a net Health Administration
G enera i^ S u r f a c e and Un d e r g r o u n d
57.3- 56 Mandatory. Rock bolt hole drill
bits shall be easily identifiable by sight or
sshtbobbeesiooifnhhcorraerelntm5ogaaa5aehnfndboo7lttc7lsegoiaiiulltm.rk.oon3hurr3iwvesebnynng-a-eeneidegmssyrplrmtlb.detsosopemonbraePhrhnruits5nroeaeloho5paott0lttlr1vhitoorrlrnoosnebMetieedfMowsdffrgevtqimnesaeodoaeauecunssdnaoarlnaonnifhd,kn.dnrlfwttmddsaeadeighTfthaaclhdotrrmeselaonthioiobhreolazrgmeae'dhlanbrylaoapenteyl.toberssrefalc.dccyetaMrlfebnliWoaecfdapnotroowulnula.hogbocilhrrttgsnieoam,skresentbgeitrr,rmeuhgitoikaeetnoaistbrhkoohmelmtnup,aoiovronbbnslw.oarsaesyeyaegPteptnemshdcedhliuhpseeraaceooeeifaare,nckraonpopecllryeas]rlr,ttsheaannisyabsl(3faettanbeuhh-tsrr5eionre)esas55ereae-dlelteel4na77ltdadnlamr5ac..hc:elI33'ngbpelsnsodeHb--ec(tedoaneahlodhrafRii)xdfefoeorndopCacHsritr-tiaronoso55agtmnoau(7g8smomsHrv0fsdewMooMe.edrmttep0atuhodoei.ta3hrlath.denneedah0ntennarudhntrsdsadirdecobetensadsa,aeecesscustntndkhsaopofhh(pedrarcrrRrebaispih)layycsnpslooooc.lt.gHoeicobWltlriIoietaknftepfoacndwhvtlauftdwhstaehbbestehitneheeeialleeutelteydrms,hmwpoCuriwbasiecneaafnhloStftkneanteoailaercnsguctrbloharelifhotttlceeafohehabelkonrco)tlneeesar-s,tfbdaorlet
scaling when their use places the user in
danger of falling material. 57.3- 52 [Reservedl
5 57.4 Fire prevention end control.
57.3- 53Mandatory. When rock bolts are used as a means of ground support, an G e n er a l --S u r f a c e and U n d ero ro u n d
chorage test procedures shall be estab 57.4- 1 Mandaiory. No person shall
lished and tests shall be conducted to smoke or use an open flam e-
determine the anchorage capacity of rock- fa) Where flammable solvents, liquids,
bolt installations. Test results shall be in fluids, or other flammable materials are
writing and made available to the Sec stored, transported, handled, or used: er
retary or his duly authorized representa (b) Where oil or grease is stored, trans
tive. ported, handled, or used, ifsmoklng or the
57.3- 54 Mandatory. Rock bolts used asuse of an open flame may cause a fire; or
a means of ground support and which re (c) Within an unsafe distance ofany area
quire torquing shall be torqued to a value where smoking ortheuseofanopenll ame
within the range determined Itom infor may cause a fire or an explosion.
mation obtained by tests In the strata in 57.4- 2Mandatory. Signs warning against
which the rock-bolt assembly is used. In smoking and open flames shall be posted
no case shall the applied torque cause a so they can be readily seen in areas or
bolt tension that would exceed the yield places where fire or explosion hazards ex
point or anchorage capacity of the rock- ist
bolt assembly being used.
57.4- 3 Mandatory. Areas surrounding
57.3- 55 Mandatory. When installingelectric substations and unburied tanks
point-anchor rock bolts:
used for the storage of flammable or com
(a) A torque testshall be conducted onbustible liquids shall be Dree of combus
at 1east every fourth installed bolt.
tible materials (includingdry vegetation)
fb) Torque testing- shall be conducted fer a distance of at least 25 feet.
immediately after bolt installation.
57.4- 4 Mandatory. Flammable liquids
(c) If the recommended torque has notshall be stored in accordance with stand-
been achieved, the equipment used to in arels of the National Fire Protection As
stall the bolt shall be adjusted and the sociation or Other recognized agencies
next bolt installed shall then be tested. approved by the Mine Safety and Health
td) If the recommended torque has not Administration. Small quantities of flam-
been achieved on the majority ofbolts in mab le liquids drawn from storage shall be
stalled in a working place through equip kept in appropriately labeled safety cans.
ment adjustment, supplemental support 57.4- 5 Mandatory. Effective February
equivalent to longer roof bolts with ade 13.1330, fixed unburied tanks used for the
quate anchorage, steel or wood sets, or storage of flammable or combustible liq
cribs shall be installed.
uids shall be securely mounted on firm
119
Title 30--Mineral Resources
foundations. Where necessary to prevent stations shall be located in well-venti
leaks caused by tanks settling, piping lated areas.
shall be provided with flexible connec 57.4- 21 Mandatory. Equipment pow
tions or other special fittings.
ered by internal combustion engines (ex
57.4- 6 (Reserved)
cept diesel engines), where the fuel tank
57.4- 7 Mandatory. Means shall he prois an in tegral part of the equipment, shall
vided to remove or control spilled flam be shut off and stopped before being
mable or combustible liquids.
fueled.
57.4t-8 Mandatory. Fuel lines shall be 57.4- 22 Mandatory. Each mine shall
equipped with valves to cut off fuel at the have available or be provided with suit
source and shall be located and main able fire lighting equipment adequate for
tained to minimize fire hazards.
the size ofthe mine.
57.4- 9 Mandatory- All heat sources, in 57.4- 23 Mandatory. Fire fighting equip
cluding lighting equipment, capable of ment which is provided on the mine prop
producing combustion shall be Insulated erty shall be strategically located, readily
or isolated from combustible materials. accessible, plainly marked, .properly
57.4- 10 Mandatory. Power wires andmaintained, and Inspected periodically.
cables shall be adequately insulated where Records shall be keptofsuch inspections.
they pass through doors or walls or where 57.4- 24 Mandatory. Fire extinguishers
they present a fire hazard.
and Are suppression devices shall b e:
57.4- 11 Mandatory. Abandoned electri (a) Of the appropriate type for the par
cal circuits shall be deenergized and iso- ticular fire hazard involved.
lated so th a t they ca n n o t become (b) Adequate in number and size for the
energized inadvertently.
particular fire hazard involved.
57.4- 12 Mandatory. All flammable and (c) Replaced with a fully charged extin
combustible waste materials, grease, lu guisher or device, or recharged immedi
bricants or flammable liquids shall not be ately, after any discharge is made from
allowed to accumulate where they can the extinguisher or device.
create a fire hazard.
(d) Inspected, tested, and maintained at
57.4- 13 Mandatory. In areas where maregular intervals according to the manu
terials such as oily waste or oily rags cre facturer's recommendations.
ate a Are hazard, the materials shall be (e) Approved by the Underwriter's Lab
placed in covered metal containers until oratories, Inc., or other competent testing
disposed of properly.
agency acceptable to the Mine Safety and
57.4- 14 Mandatory. Solvents with flasHh ealth Administration.
points lower than 100 F. (36 C.) shall not 57.4- 25 Mandatory. Effective February
be used for cleaning.
13,1980, whenever lire hydrants are used,
57.4- 15 Mandatory. Solvents shall notht ey shall be provided with--
be used near an open flame or other ig (a) Uniform fittings;
nition source, or near any source of heat, (b) Readily available wrenches or keys
or in an atmosphere that can elevate the to open the valves; and
temperature ofthe solvent above the flash (c) Readily available adapters that con
point.
nect hydrant fittings to the hose equip
57.4- 16 Mandatory. Drip pans shall bme ent of local fire departments.
provided to'catch leakage or spillage 57.4- 26Mandatory. Water pipes, valves,
whenever combustible or flammable liq outlets, hydrants, and hoses designated
uids are dispensed In a place or manner for fire fighting purposes shall be in
which may create a fire hazard. Floor spected every 90 days and tested an
areas where drip pans are used shall be nually.
cleaned Immediately after spills.
57.4- 27 Mandatory. Whenever seir-pro-
57.4- 17 [Reserved]
petled mobile equipment is used, su ch '
57.4- 18 Mandatory. Oxygen cylinderesquipment shall be provided with a suit
shall not be stored In rooms or areas used able fire extinguisher readily accessible
or designated for oil or grease storage. to the equipment operator.
57.4- 19 Mandatory. Gages and regula57.4- 28 Mandatory. Welding, cutting,
tors used with oxygen or acetylene cyl arc welding or soldering shall be per
inders shall be kept clean and free of oil formed by a competentpeison.
and grease.
57.4- 29 Mandatory. When, welding or
57.4- 20 Mandatory. Battery-charging cutting, suitable precautions shall be taken
120
LEHMAN 00662
Chapter 1--Mine Safety and Health Administration
to ensure that smoldering metal or sparks tion which is within 25 feet of mine do not result in a fire. Fire extinguishing openings but does not include installed eawaahsgbtiubqnpaallh5555e5bluspdvaee77777sstielon....epiu.ata4444r4eacdm,bct--t---dnhew,ostectethnthyta33ne3ohetcel0n46sateor33oscpitenta53snrinheihRtoehncpetesrrMMeeuodaeo,d.otsnlmglatuaualeiRhtfnhngnrgnspleivklheahldadhyyaeesmestaadr5ids5tbetosmch7)o7oiwhllrm.an.rer4eaa4ilcy,oy-batlm-l3.ho.fl3tnlbi2en8ebbBleVeeldteIeedIieoadRaitRdifaihrknlronoevwetaegerecsfeesireipelnoesrutyrrsahrtemaesvvondcenswweeanbld,iyiddovdauhvn.llsaotuiseheeecitxanrelrdihylt.agteIwpoocF1aesntraaseetoi0osnrptiirr5hssc(r0rrmcpuabiei7attaeenrs.enfc).nppro4etgPhdtyr--adAleseev,aiernwitadembonatmucgnioddautnneiroeciafyfinolgdtflcreumas4teedauetmet3rowsiminoiirosontfsnnadiimptMtengntenttrehseoheosugasn,aAoxrresctuliianapahiuetnastcnpndgaeuasaslngydpneanssoprufsdnteiodictpmshonertocshiraethrrargay,ttaaoryhavats.wasdtnip,iaeietuorunhrnrtr5,aop(nseigiiad7rnasapsecs)e(.htetlhdr4aNtrsedeatB-u(oarfF4fesli1iacofrlunNs3sP)rectriaie.ibhAutolagk-niwrdeortnrn>naoiieeuintoanscttssafsruhshtnogiiykerispiiaenasetsdnntes,rl-and
S urface O nly
tem may be substituted for the require ments of paragraph (a)--
57.4- 39A Mandat ory. Effective Febru(1) In buildings and structures occupied
ary 13, 1980, storage buildings or rooms or in use on November 35.1979, If the sys
in which flammable or combustible liq tem is in operating condition by February
uids or other flammable materials are 13,1980; or
stored and which are within 100 feet of <2) In buildings and structures under
where miners normally work shall be well- construction on November 15,1979, if the
ventilated and constructed of materials system is in operating condition prior to
having a fire-resistance rating of no less occupancy oruse.
than one (1) hour as tested under the ap 57.4-- 14 [Reserved]
propriate National Fire Protection Asso 57.4- 45 Mandatory. Blacksmith shops
ciation (NFPA) fire-resistance test or under shall be--
a test ofanother approved tesi/rrgsgeney. <a) Well-vetttttated and equipped with
57.4- 39B Mandatory. Emergency fireexhaust vents over the forge;
fighting plans in combination with evac (b) Inspected specifically for smoldering
uation and rescue plans shall be estab fires a t the end of each shift;
lished and coordinated with available fire (c) Constructed of materials having a
fighting organizations. Emergency fire fire-resistance rating of no less than one
fighting drills shall be held for each shift (1) hour as tested under the appropriate
at least once every six (6) months.
National Fire Protection Association
57.4- 39C through 57.4-39Z [Reserved] (NFPA) fire-resistance test or under a test
57.4- 40 Mandatory. Fire alarm systemosf another approved testing agency; and
shall be provided and maintained in op (d) Located at least 100 feet from the
erating condition or adequate fire alarm mine openings or fan installations, and
procedures shall be established to warn not in buildings or snowsheds adjoining
promptly all persons endangered by a fire. mine openings or fan installations unless
57.4- 41 Mandatory. Every building foirre doors and walls, constructed accord
structure where persons normally work ing to the requirements of paragraph (c)
shall be provided with exits sufficient to ofthis standard, are provided between the
permit the prompt escape of persons in blacksmith shop and the mine openings
case of fire.
or fan installations.
57.4- 42 Mandatory, (a) No combustible 57.4- 46 Mandatory. Gasoline, diesel
materials shall be permitted within 100 fuel, liquefied petroleum gases, and other
feet of main and booster fans and mine flammable liquids when not buried, shall
openings, except for one day's require notbestoredwithinlOOfeetorthe follow
ments ofmine materials orsupplies. How ing:
ever, such supplies or materials shall not (a) Mine openings.
be permitted within 25 feet of mine open (b) Buildings or snowsheds connected
ings.
to mine openings.
(b) In this standard, the phrase "com (c) Fan installations or housings.
bustible materials" Includes dry vegeta (d) Holst houses.
121
Title 30--Mineral Resources
57.4- 47 Mandatory. Belt conveyors shall 57.4- 57Mandatory. Effective November
be equipped with a safety switch capable 12,1980, trailing cables shall be flame-re
ofautomatically stopping the drive pulley sistant in accordance with 30 CFR 18.G4.
in the event of excessive slippage of the 57.4- 58 Mandatory. Fires shall not be
belt, where ignition of the belt could cre built underground; open-ilame torches
ate a hazard to personnel. When it Is nec essary to operate the conveyor while
and candlesshall not be leftunderground. 57.4- 59 and 57.4-601Reserved]
temporarily by-passing the safety switch or any automatic function of the switch, a person shall attend the belt at the drive pulley.
57.4^-48 Mandatory. All employees shall be Instructed at least once each calendar year on tire alarm signals and applicable procedures to be followed in case of fire or other emergency. Records of instruc tion shall be kept for 2 years.
57.4- 49 [Reserved]
57.4- 61A Mandatory. To prevent the spread of smoke or gas in the event of a fire, ventilation doors shall be install ed at or near shaft stations of Intake shafts and at any shaft designated as an escapeway under standard 57.11-53, or at other lo cations which provide equivalent protec tion. Effective February 13, 1980, the
location (and relocation) of doors required by this standard shall be submitted to the District Manager for the district in which
the mine is located, for review and ap
U nderg round O nly
proval by the Secretary. Doors required by this standard shall
57.4- 50 Mandatory. All flammable andbe
combustible waste materials, grease, lu ta) Constructed and maintained in ac
bricants or flammable liquids shall not be cordance with standard 57.5-31;
allowed to accumulate where they can (b) Constructed according to the spec
create a fire hazard.
ifications within the definition of "fire
57.4- 51 Mandatory. Fire alarm systemsdoor" in section 57.2, If located in a tim
adequate to warn all employees shall be bered area, in an area where the exposed
provided and maintained in operating rock is combustible, or in an area where
condition.
a significant fire hazard Is present;
57.4- 52 Mandatary. Gasoline shad not (c) Provided with a means ofremote clo
be stored underground, but may be used sure unless other means of closing the
only to power internal combustion en door are assured;
gines in nongassy mines that have mul (d) Constructed so that, once closed,
tiple horizontal or inclined roadways from they will not reopen as a result of a dif
the surface large enough to accommodate ferential in air pressure;
vehicular traffic. Roadways and other (e) Constructed so th at they can be
openings shall not be supported or lined opened from either side by one person, or
with combustible material. All roadways provided with a man door that can be
and other openings shall be connected opened from either side; and
with another opening every 100 feet by a- (0 Kept clear ofobstructions and extra
passage large enough to accommodate neous materials.
any vehicle in the mine.
57.4- 61B Mandatory, (a) To confine or
57.4- 53 Mandatory. The use of liquefiedprevent the spread of toxic gases from a
petroleum gases shall be limited to main fire originating in an underground shop,
tenance work.
the mine operator shall install in each
57.4- 54Mandatory. Oil, grease, or dieselopening to Hie shop a fire door or bulk
fuel stored underground shall be kept In head constructed in accordance with the
suitable tightly sealed containers in fire- definition of "Are door" contained in sec
resistant areas, at safe distances from ex tion 57.2.
plosives magazines, electrical installa (b) Each fire door shall be--
tions, and shaft stations.
(1) Constructed so that, once closed, It
57.4- 55 Mandatory. Transformer stawill not reopen as a result of a differential
tions, pump rooms, compressor rooms in air pressure;
and similar installations, which are lo (2)Constructed so that it can be opened
cated In timbered areas or in areas where from either side by one person or be pro
exposed rock is combustible, shall b e pro vided with a man door thatcan be opened
vided with suitable (Ire protection.
from either side;
57.4- 56 |Reserved|
(3) Suitably airtight; and
LEHMAN 00663
122
Chapter 1--Mine Safety and Health Administration
(4) Kept clear of obstructions and exshall involve all employees on each shift
traneous materials.
and shall include:
(cj This standard does not apply when (a) Activation of the fife-alarm system
mine shop exhaust air is routed directly (h) Evacuation of all men from their
to an exhaust system in such a manner work areas to the surface or to designated
that personnel would not he exposed to central evacuation points at some time
toxic gases in the event of a (ire originat other than a shift change.
ing In the underground shop.
Record of such drills, showing the time
57.4- 62 Mandatory. Timber in mine enand date, shall be kept for at least 2 years
trances shall be fire-retardant to the ex after each drill.
tent that the (lame spread rating shall be 57.4- 74 Mandatory. All employees In
25 or less for at least 200 feet inside the volved In the escape and evacuation plan
mine portal or coll ar. or the mine entran ce for an underground operation shall be in
shall be provided with Dre protection ca structed at least once each calendar year
pable of controlling a lire for at least 200 on current escape and evacuation plans,
feet inside the mine portal or collar.
fire alarm signals, and applicable proce
57.4- 63 Mandatory. Waterline outletsdures to be followed incase of fire or other
located at shaft stations shall have at emergency. New employees shall receive
least one fitting suitably located for, and such instructions before going under
capable of, immediate connection to fire ground. Whenever an employee is as
fighting equipment
signed to work in anoth er area of the mine
57.4- 64 (Reserved)
he shall be instructed on the escapeway
57.4- 65 (Reserved)
for that area a t the time of such assign
57.4- 66 Mandatory. Suitable fire prom ent. However, employees who normally
tection shall be provided at the head, tail, work in more than one area of the mine
drive, and takeup pulleys of belt convey shall be instructed at last once each cal
ors and at intervals along the belt line. endar year in the location of escapeways
57.4- 67 Mandatory. A mine rescue stafor all areas of the mine In which they nor
tion equipped with at least 10 sets of ap mally work or travel. Whenever a change
proved and properly maintained 2-hour is made in escape and evacuation plans
self-contained breathing apparatus, ade and procedures for any area of the mine,
quate supplies, and spare parts shall be ail affected emplr yees shall be instructed
maintained a t mines employing 75 or of such change. Records of instruction
more men underground or, in lieu thereof, shall be kept for 2 years.
the mine shall be affiliated with a central 57.4- 75 Mandatory. Belt conveyors shall
mine rescue station.
be equipped with slippage and sequence
57.4- 08 [Reservedl
switches.
57.4- 69 Mandatory. Approved mine res 57.4- 76 Afandafory. Where welding or
cue apparatus shall be property main cuttingw ithanarcor open flame, orthaw-
tained for immediate use. The equipment ing pipes electrically (excluding heat tape)
shall be tested at least once a month and or soldering .with an open flame, a mul
records kept of the tests.
tipurpose dry-chemical fire extinguisher
57.4- 70 Mandatory. At mines employshall be provided.
ing 75 or more men underground, at least 57.4- 77 Afandafory. Where welding or
two rescue crews 110Men}shall be trained cutting With an arcoropen Dame.orthaw-
at least annually in the use, care, and lim ing pipes electrically [excluding heat tape)
itations of self-contained breathing and within thirty five (35) feet, or where sol
fire fighting apparatus and in mine-rescue dering with an open flame within ten (10)
procedures. Smaller mines shall have at feet, of more than one (1) gallon of com
least one man so trained for each 10 men bustible liquid (unless the combustible
employed underground.
liquid isin a closed noncombustible metal
54.4- 71 (Reserved)
container) or more than fifty (50) pounds
57.4- 72 Mandatory. Only trained mineof non-fire-retardant wood, or more than
rescue team membersshaU participate in ten (10)pounds of combustible plastic, the
rescue and fire fighting operations in ad following precautions, in addition to a
vance of the fresh air base.
multipurpose dry-chemical fire extin
57.4- 73 Afandafory. Mine evacuationguisher shall be taken:
drills shall be held for each shift once (a) Asecond multipurpose dry-chemical
every 6 months. These evacuation drills fire extinguisher, or fire extinguishing
123
Title 30--Mineral Resources
equipment having equivalent extinguish te) Inspections of the affected area
ing capability and appropriate for the shall be made during the first hour after
particular hazard involved, shall he pro the operation is terminated. If the mine
vided.
operator deems that working conditions
(b) The combustible materials and the and the degree of potential hazard war
area between them and the operation rant it, additional inspections shall be
shall be wetted down (precautions shall made or other extra-precautionary meas
be taken against electrical shock, where ures shall be taken.
necessary) before and after the operation. 57.4- 79 through 57.4-84 IReservedl
XTwetting down is not practical, then the 57.4- 85 Mandatory. Stationary diesel
combustibles shall be Isolated by non equipment shall not be supported on a
combustible material or the operation combustible base.
shall be shielded to insure that smolder- 57.4- 86 Mandatory. Stationary diesel
ing metal or sparks do not result in a lire. equipment shall be provided with a ther
(c) If the precautions in (b) are not prac mal sensor which automatically stops the
tical, then a second person shall be pre diesel engine should overheating occur.
sent to observe and extinguish fires.
(d) Inspectlon(s) of the affected areas
shall be made during the first hour after
the operation is terminated. If the mine 8 57.5 Air quality, ventilation,
operator deems that working conditions radiation, and physical agents. and the degree of potential hazard war
rant it, additional inspections shall be
A ir Q uality
made or other extra-precautionary meas
ures shall be taken.
G eneral --S urface and Underground
57.4-78 JWandafory. Where welding or 57.5-1 Mandatory. Except as permitted
cutting with an arc or open flame, or thaw by S57.5-5:
ing pipes electrically (excluding heat tape)' (a) Except as provided in paragraph (b),
in or within thirty-five (35) feet, or where the exposure to airborne contaminants
soldering with an open flame in or within shall not exceed, on the basis of a time
ten (101feet, of &shaft, raise.or winze and weighted average, the threshold limit val
where there is a risk that combustible ues adopted by the American Conference
materials may be ignited by failingsparks of Governmental Industrial Hygienists,
or heated material, the following precau as set forth and explained in the 1973
tions, in addition to a multipurpose dry- edition of the Conference's publication,
ch emical fire extinguisher, shall be taken: entitled "TLV's Threshold Limit Values
(a) Asecond multipurpose dry-chemical -for Chemical Substances in Workroom
fire extinguisher, or fire extinguishing Air Adopted by ACGIH for 1973," pages
equipment having equivalent extinguish 1 through 54, which are hereby incorpo
ing capability and appropriate for the rated by reference and made a parthereo f.
particular hazard involved, shall be pro This publication may be obtained from
vided.
the American Conference of Governmen
(b) The combustible materials and the tal Industrial Hygienists by writing to the
area between them and the operation Secretary-Treasurer, P.O. Box 1937, Cin
shall be wetted down (precautions shall cinnati, Ohio 45201, or may be examined
be taken against electrical shock, where in any MetaJ and Nonmetal Mine Safety
necessary) before and after the operation. and Health District or Subdistrict Office
If wetting down Is not practical, then the of the Mine Safety and Health Adminis
combustibles shall be isolated by non tration. Excursions above the listed
combustible material or the operation thresholds shall not be of a greater mag
shall be shielded to insure that smolder nitude than is characterized as permissi
ing metal or sparks do not result in a fire. ble by the Conference.
(c) Or, If practical, the opening imme (b) The 8-hour time-weighted average
diately below or adjacen t to the operation airborne concentration of asbestos dust
shall be covered or bulkheaded with a to which employees are exposed shall not
noncombustible material.
exceed 2 fibers per milliliter greater than
(d) If the precautions in (b) or (c) are not 5 microns in length, as determined by the
practical, then a second person shall be membrane fitter method at 400-450 mag
present to observe and extinguish fires. nification (4 millimeter objective) phase
L24
LEHMAN 00664
Chapter 1---Min* Safety and Health Administration
contrastillumination. Moemployees shall ees shall use the protective equipment in
be exposed at any time to airborne con accordance with training and instruction.
centrations of asbestos libers in excess of (b) A respirator program consistent with
10 libers longer than 5 micrometers, per the requirements of ANSI Z88.2-1969,
milliliter of air, as determined by the published by the American National
membrane filter method over a minimum Standards Institute and entitled "Amer
sampling time of 15 minutes. "Asbestos" ican National Standards Practices for
is a generic term for a number of hydrated Respiratory Protection ANSI 2885-1969,"
silicates that, when crushed or processed, approved August U, 1969, which is hereby
separate into flexible fibers made up of incorporated by reference and made a
fibrils. Although there are many asbestos part hereof. This publication may be ob
minerals, the term "asbestos" as used tained from the American N ational
hereinis limited to the followingminerals: Standards Institute, Inc., 1430 Broadway,
chrysolite, amosite, crocidolite, antho- New York, New York 10038, or may be ex
phylite asbestos, tremo] ite asbestos, and amined In any Metal and Nonmetal Mine
actinolite asbestos.
Safety and Health District or Subdistrict
(C) Employees shall be withdrawn from Office of the Mine Safety and Health
areas where there Is present an airborne Administration.
contaminant given a "C" designation by (c) When respiratory protection is used
the Conference and the concentration ex in atmospheres immediately harmful to
ceeds the threshold limit value listed for life, the presence or at least one other per
that contaminant.
son with backup equipment and rescue
57.5- 2 Mandatory. Dust, gas, mist, andcapability shall be required in the event
fume surveys shall be conducted as fre of failure of the respiratory equipment.
quently as necessary to determine the ad 57.5- 6 Mandatory. The following chem
equacy of control measures.
ical substances shall not be used orstored
57.5- 3 Mandatory. Holes shall be cole xcept by competent persons under lab
lared and drilled wet, or other efficient oratory conditions approved by a nation
dust control measures shall be used when ally recognized agency acceptable to the
drilling non-water-soluble material. Effi Secretary.
cient dust control measures shall be used (a) Carbon tetrachloride,
when drilling water-sduble materials.
(hi Phenol,
57.5- 41Reserved]
(c) 4-Nitrobiphenyl,
57.5- 5 Mandatory. Control of employee id) Alpha-naphthylamine,
exposure to harmful airborne contami (e) 4,4-Methylene Bis (2-chloroaniline),
nants shall be, insofar as feasible, by pre (f) Methyl-chloromethyl ether,
vention of contamination, removal by (g) 3,3 Dichlorobenzidine,
exhaust ventilation, or by dilution with (h) Bis (chioromethyl) ether,
uncontaminated air. However, where ac (i) Beta-napthylamine,
cepted engineering control measures have (j) Benzidine,
not been developed or when necessary by (k) 4-AminodiphenyI,
the nature ofwork involved (for example, (l) Ethyleneimine,
while establishing controls or occasional (m) Beta-propiolactone,
entry into hazardous atmospheres to per (n) 2-Acetylaminonuorene,
form maintenance or investigation), em (o) 4-Dimethyiamlnobenzene, and
ployees may work for reasonable periods (p) N-NItrosodlmethylamlne.
of time in concentrations of airborne con 57.5- 7 through 57.5-9 IReserved]
taminants exceeding permissible levels If
they are protected by appropriate respi
ratory protective equipment. Whenever respiratory protective equipment is used
S urface O nly
a program for selection, maintenance, 57.5- 10Mandatory. Silicasand.or other
training, fitting, supervision, cleaning, and materials containing more than 1percent
use shall meet the following minimum re free silica, shall not be used as an abrasive
quirements:
substance in abrasive blasting cleaning
(a) Mine Safety and Health Administra operations without requiring full-flowres
tion approved respirators which are ap piratory protection, or equivalent, to all
plicable and suitable for the purpose exposed persons.
intended shall be furnished, and employ 57.5- 11 through 57.5-14 [Reserved]
125
Tifie 30--Minero) Resources
U hoeroround O nly
57.5- 18E [Reservedl
wummo55ar77teke..p5ir5ni-e-agrlscsescnh11ot56anolMtlMxayicanagonniednndnatga.aioimtnorforfayr.et.StliAhellaaicrsnatsi1na1pn9ae.d5lr,lcoveroanclotttihveemsrthua55eiti77anf..ab55fnl--aenansp1d8rs1oGhp8taFertlehclfitrhleeofardauavngbeldohlyacc5ioaoo7tnnri.t5ior/t-n.oh1leA8srZesiplum[lruRaofcnaetecedsdeee.frrarvgotermdoalund
free silica, shall not be used as an abrasive
S u rfa ce O nly
substance in abrasive blasting cleaning operations.
57.5- J9A through 57.5-19Z [Reservedl
57.5- 17 [Reserved)
Underground O nly
Ve n t il a t io n
57.5- 20 Mandatory. A plan of the mine
G en er a l -- S u r fa c e and u h d ero ro und
ventilation system shall be set out by the operator in written form. Revisions of the
57.5- 18A [Reservedl
system shall be noted and updated at
5 7 .5 - 18B Mandatory. Areas withinleast annually. The ventilation plan or re
twenty-five (25) feet of main and booster visions thereto shall be submitted to the
fans shall be kept free ofcombustible ma District Manager for review and com
terials except for installed wiring, mate ments upon his written request. The plan
rials used forfan maintenance, direct fired shall, where applicable, contain the fol
heaters, and materials used for ground lowing:
support.
(a) The mine name,
57.5- 18C [Reserved]
(b) The current mine map or schematic
57.5- 1SD Mandatory, la) All mine mainor series of mine maps or schematics of
and booster fans installed and used to an appropriate scale, not greater than five
ventilate the active workings of the mine hundred (500) feet to the Inch, showing:
shall be operated continuously while per (1) Direction and quantity of principal
sons are underground in the active work air Dows;
ings. However, this provision is not (2) Locations of seals used to isolate
applicable during scheduled production- abandoned workings;
cycle shutdowns or planned or scheduled (3) Locations of areas withdrawn from
fan maintenance or Tan adjustments where the ventilation system;
air quality Is maintained in compliance (4) Locations of all main, booster and
with the applicable standards of section auxiliary fans not shown in subsection (d)
57.5 and all persons underground in the of this standard;
affected areas are advised In advance of (5) Locations of air regulators and stop
such scheduled or planned fan shut pings and ventilation doors not shown in
downs, maintenance, or adjustments.
subsection (d) of thisstandard;
(b) In the event of main or booster fan (6) Locations of overcasts, undercasts
failure due to a malfunction, accident, and other airway crossover devices not
power failure, or other such unplanned or shown in subsection (d) of this standard;
unscheduled event:
(7) Locations ofknown oil or gas wells;
(1) The air quality in the affected active (8) Locations of known underground
workings shall be tested at least within 2- mine openings adjacent to the mine;
hours of the discovery of the fan failure (9) Locations of perm anent under
and at least every 4-hours thereafter by ground shops, diesel fuel storage depots,
a competent person for compliance with oil fuel storage depots, hoist rooms, com
the requirements of the applicable stand pressors, battery charging stations and
ards of section 57.5 until normal ventila explosive storage facilities. Permanent fa
tion is restored, or
cilities are those intended to exist for one
(2) All persons, except those working on year or more; and
the fan, shall be withdrawn, the ventila (10) Significant changes in the ventila
tion shall be restored to normal and the tion system projected for one year.
air quality in the affected active workings (c) Mine fan data for all active main and
shall be tested by a competent person to booster fans including manufacturer's
assure that the air quality meets the re name, type, size, fan speed, blade setting,
quirements of the standards in section approximate pressure at present operat
57.5, before any other persons are permit ing point, and motor brake horsepower
ted to enter the affected active workings. rating.
126
LEHMAN 00665
Chapter 1--Mine Safety and Health Administration
(d) Diagrams, descriptions or sketches workings of the mine shall be operated
showing how ventilation is accomplished continuously while persons are under
In each typical type of working place in ground in the active workings, except for
cluding the approximate quantity of air scheduled production-cycle shutdowns or
provided.and typical siae and type ofaux planned or scheduled Ihn maintenance or
iliary fans used.
fan adjustm ents where air quality is
(e) The number and type of internal maintained in compliance with the ap
combustion engine units used under plicable standards of section 57.5, and all
ground, including make and model of personsunderground in the affected areas
unit, type of engine, make and model of are advised in advance of such scheduled
engine, brake horsepower rating of en or planned fan shutdowns, maintenance,
gine, and approval number.
or adjustments.
57.5- 21 (Reserved]
(b) In the event of auxiliary fan failure
57.5- 22 Mandatary. Fan housings anddue to malfunction, accident, power fail
air ducts connecting main fans to under, ure. or other such unplanned or unsched-
ground openings shall be fire-resistant. uled event:
57.5- 23 and 57.5-24 IReservedf
(1) The air quality in the affected active
57.5- 25 Mandatory. Main fans shall beworkings shall be tested at least within 2-
maintained according to either the man hours of the discovery of the fan failure,
ufacturer's recommendations or a written and at least every 4-hours thereafter by
periodic schedule adopted by the opera a competent person for compliance with
tor which shall be available at the oper the requirements of the applicable stand
ation on request of the Secretary or his ards of section 57.5 until normal ventila
authorized representative.
tion is restored, or
57.5- 26 [Reserved]
(2) All persons, except those working on
57.5- 27Mandatory. Flame safety lampsthe fan, shall be withdrawn, the ventila
or other suitable devices shall be used to tion shall be restored to normal and the
test for acute oxygen deficiency.
air quality in the affected active workings
57.5- 28 Mandatory. Unventilated areas hall be tested by a competent person to
shall be sealed, or barricaded and posted assure that the air quality meets the re
against entry.
quirements of the standards in section
57.5- 29 Mandatory. When auxiliary fan57.5, before any other persons are permit
systems are used, such systems shall min ted to enter the affected active workings.
imize recirculation and be maintained to 57.5- 35A Mandatory. Seals shall be pro
provide ventilation air th a t effectively vided with a means for checking the qual
sweeps the working places.
ity of air behind the seal and a means to
57.5- 30 [Reserved]
prevent a water head from developing un
57.5- 31 Mandatory- Ventilation doorsless the seal is designed to impound water.
shall be:
57.5- 35B through 57.5-35Z [Reservedl
(a) Substantially constructed.
57.5- 36 [Reserved]
(b) Covered with iire-retardant mate 57.5- 37 Mandatory, (a) In all mines at
rial, if constructed ofwood.
least one sample shall be taken in exhaust
(c) Maintained in good condition.
mine air by a competent person to deter
(d) Self-closing, if manually operated. mine ifconcentrations ofradon daughters
(e) Equipped with audible or visual are present. Sampling shall be done using
warning devices, if mechanically oper suggested equipment and procedures de
ated.
scribed in section 14.3 of ANSI N13.8-
57.5- 32 Mandatory. When ventilation1973, entitled "American National Stand
control doors are opened as a part of the ard Radiation Protection in Uranium
normal mining cycle, they shall be closed Mines," approved July 18,1973, pages 13-
as soon as possible to re-establish normal 15, by the American National Standards
ventilation to working places.
Institute, Inc., which is incorporated by
57.5- 33 IReservedJ
reference and made a part of the stand-
R adiation
ard1or equivalent procedures and equip ment acceptable to the Administrator,
U n d e r g r o u n d O nuy
Metal and Nonmetal Mine Safety and
57.5- 34 Mandatory, (a) Auxiliary fans 1Incorporation by reference provisions approved by
installed and used to ventilate the active Director of the Federal Register. September^. In5.
127
Title 30--Mineral Resources
Health, Mine Safety and Health Administratlon. This publication may be ex
amined at any Metal and Nonmetal Mine Safety and Health Subdistrict Office of the Mine Safety and Health Administra tion, or may be obtained from the Amer ican National Standards Institute, Inc., 1430 Broadway, New York. New York 10018. The mine operator may request that the required exhaust mine air sam pling be done by the Mine Safety and Health Administration. If concentrations ofradon daughters in excess of0.1 WL are
found in an exhaust air sample, there
after-- (1) Where uranium is mined--radon
daughter concentrations representative of worker's breathing zone shall be deter mined at least every two weeks atrandom
times In all active working areas such as stopes, drift headings, travelways, haulageways, shops, stations, lunch rooms, magazines, and any other place or loca
tion where persons work, travel, or con gregate. However, if concentrations of radon daughters are found in excess or0.3 WL In an active working area, radon daughter concentrations thereafter shall he determined weekly In that working area until such time as the weekly deter minations In that area have been 0J WL or less (br Sconsecutive weeks.
(2) Where uranium is not mined--when radon daughter concentrations between 0.1 and 0.3 WLare found in an active work
ing area, radon daughter concentration measurements representative of worker's breathing zone shall be determined at least every 3 months at random times un til such time as the radon daughter con
centrations in that area are below 0.1 WL, and annually thereafter. Ifconcentrations of radon daughters are found in excess or 0.3 WL in an active working area radon
daughter concentrations thereafter shall be determined at least weekly in that working area until such time as the weekly determinations in that area have been 0.3 WL or less Tor 5 consecutive weeks.
(b) If concentrations of radon daughters less than 0.1 WL are found in an exhaust mine air sample, thereafter;
(1) Where uranium is mined--at least one sample shall be taken in the exhaust mine air monthly.
(2) Where uranium is not mined--no fur ther exhaust mine air sampling is re quired.
Ic) The sample date, locations, and re-
suits obtained under (a) and (b) above shall be recorded and retained at the mine
site or nearest mine office for at least two (2) years and shall be made available for inspection by the Secretary or his au thorized representative.
57.5- 38 Mandatory. No person shall be
permitted to receive an exposure in ex
cess of4 WLMin any calendar year. 57.5- 39 Mandatory. Except as provided
by standard 57.5-5, persons shall not be exposed to air containing concentrations
of radon daughters exceeding 1.0 WL in active workings.
57.5- 40 Mandatory: (a) The operator shall calculate and record complete in
dividual exposures to concentrations of radon daughters as follows:
(1) Where uranium is mined--the com plete individual exposures or all mine per sonnel working underground shall be calculated and recorded. These records shall include the individual's time in each active working area such as stopes, drift headings, travelways, hauiageways, shops,
stations, lunch rooms, magazines and any other place or location where persons work, travel or congregate, and the con centration of airborne radon daughters for each active working area.
(2) where uranium is not mined--the complete Individual exposure or ail mine personnel working in active working areas with radon daughter concentrations in
excess of 0.3 WL shall be calculated and recorded. These records shall Include the individual's time in each active working area and the concentrations of airborne
radon daughters for each active working area. The operator may discontinue cal culating and recording the individual ex posures ofany personnel assigned to work in active working areas where radon daughter concentrations have been re duced to 0.3 WL or less for 5 consecutive
weeks provided that such exposure cal culation and recordation shall not be dis continued with respect to any person who has accumulated more exposure than V12 (one-twelfth) of a WLM times the num ber of months for which exposures have been calculated and recorded in the cal endar year in which the exposure calcu lation and recordation is proposed to be discontinued.
(b) The operator shall maintain the form entitled "Record of Individual Exposure to Radon Daughters" (Form 40GCM)), or equivalent forms that are acceptable to
LEHMAN 00666
128
Chapter 1--Mine Safety and Health Administration
the Administrator, Metal and Nonmetal amlned by any Metal and Nonmetal Mine
Mine Safety and Health, Mine Safety and Safety and Health Sub district Office or
Health Administration, on which there the Mine Safety and Health Administra
shall be recorded the specific information tion ,and may be obtained from the Amer
required by the form with respect to each ican National Stand ards Institute. Inc.. at
person's time-weighted current and cu 1430 Broadway, New York, New York
mulative exposure to concentrations or 10018.
radon daughters.
(5) Upon written request from a person
(1) The form entitled "Record oflndh who is a subject of these records, a state
vidual Exposure to Radon Daughters" ment of the year-to-date and cumulative
(Form 4000-9), shall consist of an original exposure applicable to that person shall
of each form for the operator's records be provided to the person or to whomever
which shall be available for examination such person designates.
by the Secretary or his authorized repre (6) The blank form entitled "Record or
sentative.
Individual Exposure to Radon Daugh
(2) On or before February 15 of each cal ters" (Form 4000-9) may be obtained on
endar year, or within 45 days alter the request from any Metal and Nonmetal
shutdown of mining operations for the Mine Safety and Health Subdistrict Office
calendar year, each mine operator shall of the Mine Safety and Health Adminis
submit to the Mine Safety and Health tration.
Administration a copy of the "Record of Note.--To calculate an individual's ex
Individual Exposure to Radon Daugh posure to WLM for a given period of time,
ters" (Form 4000-9), or acceptable equiv multiply the total exposure time (houis
alent form, showing the data required by to the nearest half-hour) In an active
the iorm for all personnel for whom cal working area by the average concentra
culation and recording of exposure was tion of airborne radon daughters for the
required during the previous calendar applicable active working area (average
year.
working level calculated to the nearest
(3) Errors detected by the operator shall hundredth working level) and divide the
be corrected on any forms kept by the product by the constant 173 hours per
operator and a corrected copy oi any forms submitted to the Mine Safety and
month. An average airborne radon daughter
Health Administration shall be submit- concentration for a designated active
tedtotheM ine Safety and Health Admin working area shall be determined by av
istration within 60 days of detection and eraging all sampling results for th at work
shall identify the errors and indicate the ing area during the time that persons are
date the corrections are made.
present. Any sample taken by Federal or
(4) The operator's records of individual State mine Inspectors, which represents
exposure to concentrations of radon exposure to miners and reported to the
daughters and copies of "Record of Indi operator within three (3) days of being
vidual Exposure to Radon Daughters" taken, shall be included in the average
(Form 4000-9) or acceptable equivalent concentration; except that if the mine op
form or true legible facsimiles thereof erator samples simultaneously with the
(microfilm or other), shall be retained at inspector, he may use his own sample re
the mine or nearest mine office for a pe sults. riod as specified in paragraph 9.8, ANSI 57.5- 41 Mandatory. Smoking shall be
N13.8-1973, or shall be submitted to the prohibited in all working areas or a mine Mine Safety and Health Administration. where exposure records are required to be
These records, if retained by the operator, kept in compliance with standard 57.5-40.
shall he open for inspection by the Sec 57.5- 42 Mandatory. If levels of permis
retary ofLabor, his authorized represent sible exposures to concentrations of ra
ative, and authorized representatives of don d au g h ters different from those
the official mine inspection agency of the prescribed in standard 57.5-38 are rec
State In which the mine is located. Par ommended by the Environmental Protec
agraph 9.8 ANSI N13.8-1973, is incorpo tion Agency and approved by the
rate by reference and made a part of the President, no employee shall be permit
standard.1 ANSI N13.8-1973, may be ex- ted to receive exposures In excess ofthose
>Incorporation by reference provisions approved by Director of Uie Federal Keglsler September 23.1275.
levels after the effective dates established by the Agency.
129
Title 30--Mineral Resources
57 5-43 [Reserved)
tute (ANSI) Standard SI.4-1971,"General
57 5-44 Mandatory. The wearing or res- Purpose Sound Level Meters," approved
plrators approved for protection against April 37,1971, which is hereby incorporadon daughters shall be required in en- rated by reference and made a parthereof,
vtronments exceeding 1.0 WL and respi- or by a dosimeter with similar accuracy,
rator use shall be In compliance with This publication may be obtained from
standard 57.5-5.
the American National Standards Insti-
575-45 Mandatory. Inactive workings, tute, fnc., 1430 Broadway,NewYork, New
in which radon daughter concentrations York 10018, or may be examined in any are above 1-0 WL, shall be posted against Metal and Nonmetal Mine Safety and
unauthorized entry and designated by Health District or Subdistrict OfBceof the
signs indicating them as areas in which Mine Safety and Health Administration,
approved respirators shall be worn. 57.5- 46 Mandatory. Where radon
P ermibsiblbNoiseE x posure
daughter concentrations exceed 10 WL,
respirator protection against radon gas ,,
.
Sound level
shall be provided in addition to protection against radon daughters. Protection 5 ofexposure
response
against radon gas shall be provided by 6
92
supplied air devices or by face masks con- 4
95
taining absorbent material capable of re- 3 .......
97
moving both the radon and its daughters. 2 .................................................. 100
57.5- 47 Mandatory. Gamma radiation
............. -........................... 102
surveys shall he conducted annually in all ' .................................................. j
underground mines where radioactive ores nr'Y........................................ Is
are mined: (a) Surveys shall be in accord-
..........................
ance with American National Standards Institute (ANSI) Standard NI3.8-1973, en- No exposure shall exceed 115 dBA. Un
titled "Radiation Protection in Uranium Pact or impulsive noises shall not exceed Mines", section 14.1, page 12,which isher- 140 dB, peak sound pressure level,
eby incorporated by reference and made Note. When the daily noise exposure is a part hereof. Tills publication may be composed of two or more periods ofnoise
examined in any Metal and Nonmetal exposure at different levels, their com-
Mine Safety and Health Subdistrict Of- blned effect shall be considered rather
fice, Mine Safety and Health Admtnistra- than the individual effectof each,
tion, or may .be obtained from the American National Standards Institute, Tfthe sum
Inc., 1430 Broadway, New York, NY 10018.
(C]/7'I)4(C/7'I)+ (CJT)
(b) Where average gamma radiation exceeds unUy
the mixed " ure
measurements are in excess of 35 mlili- sban be considered to exceed the permis-
roentgens per hour i n ^ e working place, sil)le eXp0sure C|)indicates the total time
gnma radiation doameters shallbe pm- of exposure a t a specified noise level, and
vided for aU p e i^ m aifected, anti records T jndicates the total time of exposure
f rumulauve individual gamma radia- p ^ ^ d a t that level. Interpolation be-
if1nd.1i?vi,edxupa?l g^armmshaarlaldbiaetioknepext p(oc)suArensnhuaalll mtwieneend btaybtuhleatfeodllovwailnugesformmauyla:be deternot exceed 5 Rems.
57.5-48 and 57.5-49 [Reservedl
log T = 6.322 - 0.0602 SL
P h y s ic a l A o en t s
G eneral--Surface and Underoround
57.5-50 Mandatory, (a) No employee shall be permitted an exposure to noise in excess of that specified in the table be low. Noise level measurements shall be made using a sound level meter meeting specifications for type 2 meters contained in American National Standards Insti-
Where T is the time in hours and SL is the sound level In dBA.
(b) When employees' exposure exceeds
that listed in the above table, feasible ad ministrative or engineering controls shall be utilized. If such controls fail to reduce
exposure to within permissible levels, per sonal protection equipment shall be pro vided and used to reduce sound levels to within the levels of the table.
130
LEHMAN 00667
Chapter 1--Mine Safety and Health Administration
57.6 Explosives.
rials stored within the facility shall be
The term "explosives" as used in this 557.6 includes blasting agents. The stand ards in this section in which the term, "explosives" appears are applicable to blasting agents (as well as to other explosives)unless blasting agents ar eexpressly
excluded.
removed if there exists a possibility that
such repairs may produce a spark or flame. The explosives removed from stor age facilities to be repaired shall be placed either in other storage facilities appropri ate for the storage ofsuch materials under this section or a safe distance from the facilities under repair where they shall be
properly guarded and protected until the
S torage
repairs have been completed and the ma
GENERAL--SURFACE AND UNDERGROUND
terials have been returned to storage within the facilities.
57.6- 1 Mandatory. Detonators and ex 57-6-13 through 57.6-19 (Reserved)
plosives other than blasting agents shall
be stored in magazines. 57.6- 2Mandatory. Detonators shall not
SURFACE ONLY
be stored in the same magazine with ex 57.6- 20 Mandatory. Magazines shall be:
plosives.
(a) Located in accordance with the cur
57.6- 3 and 57.6-4 IReserved)
rent American Table of Distances for
57.6- 5 Mandatory. Areas surroundingStorage of Explosives.
magazines and facilities for the storage of (b) Detached structures located away
blasting agents shall be kept clear of rub from powerllnes, fuel storage areas, and
bish, btush, dry grass, or trees (other than other possible sources of fire.
live trees 10 or more feet tall),' for a dis (c) Constructed substantially of non
tance not Iess than 25 feet in all directions, combustible material or covered with fire-
and other unnecessary combustible ma resistant material.
terials for a distance of not less than 50 (d) Reasonably bullet resistant.
feet (e) Electrically bonded and grounded If
57.6- 6 (Reservedl
constructed of metal.
57.6- 7 Mandatory. Explosives, detona (i) Made of nonsparking materials on
tors, and related materials such as safety the inside. including'loors.
fuse and detonating cord shall be:
(g) Provided with adequate and effec
(a) Stored In a manner to facilitate use tively screened ventilation openings near
of oldest stocks first.
the lloor and ceiling.
(b) Stored according to brand and grade (h) Kept locked securely when unat
in such a manner as to facilitate Identi tended.
fication.
(1)Posted with suitable danger signs so
(c) Stored with their top sides up.
located that a bullet passing through the
(d) Stacked In a stable manner but not face of a sign will not strike the magazine.
more than eight 18) feet high.
(j) Used exclusively for storage of explo
57.6- 6 Mandatory- Ammonium nitrates-ives or detonators and kept free of all
fuel oil blasting agents shall be physically extraneous materials.
separated from other explosives, safety (k) Kept clean and dry in the interior,
fuse, or detonating cord stored in the and in good repair.
same magazine and insuch a manner that (l) Unhealed, unless heated in a manner
oil does not contaminate the other explo that does not create a fire or explosion
sives. safety fuse, or detonating cord.
hazard. Electrical heating devices shall
57.6- 9 [Reserved]
not be used inside a magazine.
57.6- 10 iReserved)
57.6- 21 through 57.6-24 IReserved)
57.6- 11 Mandatory. Containers of ex
plosives. blasting agents, and detonators shall be closed while being stored.
UNDERGROUND ONLY
57.6- 12 Mandatory. Prior to interior re 57.6- 25 and 57.6-26 1Reserved)
pair of facilities for storage of explosives, 57.6- 27 Mandatory. Box-type under
including blasting agents, all materials ground-distribution storage magazines
stored within the facility shall be removed used to store explosives or detonators
and the interior cleaned. Prior to the ex near working faces shall be constructed
terior repair of such facilities, all m ate with only nonsparking material inside
131
Title 30--Mineral Resources
and equipped with covers or doors and supplies shall not be placed on or In the
shall be located out of the line of blasts. cargo space of a conveyance containing
57.6- 28 IReserved]
explosives, detonating cord or detona
57.6- 29 Mandatory. Secondary under*tors, except fer safety fhse and except for
ground and box-type underground'mag- properly secured, nonsparfeing equip
azines shall be labeled suitably.
ment used expressly in the handling of
57.6- 30 Mandatory. Detonator-storagesuch explosives, detonating cord or det
magazines shall be of the same construc onators.
tion as explosives-storage magazines and 57.6- 51 Mandatory. Explosives or det
shall be separated by at least 25 feet from onators shall not be transportated on lo
explosive-storage magazines.
comotives.
57.6- 31 through 57.6-39 [Reserved]
57.6- 52 [Reserved]
T ransportation
57.6- 53 Mandatory. Only the necessary attendants shall ride on or in vehiclescon
GENERAL-SURFACE AND UNDERGROUND
57.9-40 Mandatory. Explosives and det onators shall be transported in separate vehicles unless separated by 4 inches of hardwood or the equivalent.
taining explosives or detonators. 57.6- 54 Mandatory. Explosives or det
onators shall not be transported on man trips.
57.6- 55 [Reserved] 57.6- 56 Mandatory. Substantial non-
57.6- 41 Mandatory. When explosivesconductive containers shall be used to
and detonators are hauled by trolley lo carry explosives to blasting sites.
comotive, covered, electrically-insulated 57.6- 57 Mandatory. Nonconductive
cars shall be used.
containers with tight-fitting covers shall
57.6- 42 Mandatory. Self-propelled veb e used to transport or cany capped fuses hicles used to transport explosives or det and electric detonators to blasting sites. onators shall be equipped with suitable 57.6- 58 through 57.6-64 IReservedI fire extinguishers.
57.6- 43 Mandatory. Vehicles containing
su rfac e only
ppbwteaolaxoi5irwptnckh7leki.oen6preds-grdis,vohtsepheueseexctr4oupbo4wrrlrfoefaMad,lskryeaianevtnnsaoiendgdnssgaahatitsthaonooilegrsrlrnbytsvs.deres.oWeshhletliaoihctln,lenlgetnabhs. teveosehmrphsaooilcsltalitevebrsedee conbtldoelen5aa5t7dds7o.ti.en8i6ndn-a-g0gt6ooerxatrhsgcc6rehe5onpoaMuttrrsgg,aihiennnxsd5ghp7baali.tlsol6oals-irsn7iyntv4i.poneV[rtgsRo,ebgehaerosireecetsrllhaseeve.ssfetrdcwo!uthnhnetaaarnteining
57.6- 45Mandatory. Vehicles containing explosives ordetonators shall not be taken
UNDERGROUND ONLY
to a repair garage or shop for any purpose. 57.6- 75 Mandatory. Men assigned to
57.6- 46 Mandatory. Vehicles containingand responsible for hoisting shall be no
explosives or detonators shall be main tified whenever explosives or detonators
tained in good condition and shall be op are being transported in a shaft convey
erated at a safe speed and in accordance ance.
with all safe operating practices.
57.6- 76 Mandatory. Hoisting in adja
57.6- 47 Mandatory. Vehicles used tocent shaft compartments shall be stopped
transport explosives, other than blasting when explosives or detonators are being
agents, shall have substantially con handled.
structed bodies, no sparking metal ex 57.6- 77 Mandatory. Vehicles shall be
posed In the cargo space, and shall be attended, whenever practical and possi
equipped with suitable sides and tail ble, while loaded with explosives or det
gates; explosives shall not be piled higher onators.
than the side or end enclosures.
57.6- 78 through 57.6-89 [Reserved]
57.6- 48 Mandatory. Explosives and
blasting agents shall be transported with
USE
out undue delay, and over routes and at
times that expose a minimum number of
GENERAL-SURFACE AND UNDERGROUND
persons.
57.6- 90 Mandatory. Persons who use or
57.6- 49 IReserved]
handle explosives ordetonators shall be
57.6- 50 Mandatory. Other materials oerxperienced men who understand the
LEHMAN 00668
132
Chapter I--Mine Safety and Health Administration
hazards involved; trainees shall do such location as soon as charging operations
work only under the supervision of and in are completed.
the immediate presence of experienced
57.6- 103 Mandatory. Areas in which
men. charged holes are awaiting firing shall be
57.6- 91Mandatory. Blasting-operationsguarded, or barricaded and posted, or
shall be under the direct control of au flagged against unauthorized entry.
thorized persons.
57.6- 104 Mandatory. When safety fuse
57.6- 92 Mandatory. Damaged or detehas been used, men shall not return to
riorated explosives and blasting agents misfired holes for at least 30 minutes.
shall be destroyed in a safe manner under 57.6- 105 M andatory. When electric
the instructions of the explosives or blast blasting caps have been used, men shall
ing agent manufacturer or its designated not return to misfired holes for at least 15
agent.
minutes.
57.6- 93 Mandatory. Boreholes shall be 57.6- 106 Mandatory. Paces and muck
cleared of obstructions before charging. piles shall be examined by a competent
57.6- 94 Mandatory. Holes to be blastedperson for cmdetonated explosives or
shall be charged as near to blasting time Wasting agents and any undetonated ex
as practical and such holes shall be blasted plosives or blasting agents found shall be
as soon as possible after charging has disposed of safely.
been completed. In no case shall the time
57.6- 107 Mandatory. Holes shall not be
elapsing between the completion of drilled where there Is danger of Intersect charging to the time of blasting exceed 72 ing a charged or misfired hole.
hours unless prior approval has been ob 57.6- 108 Mandatory. Fuse and Igniters
tained from the Mine Safety and Health shall be stored in a cool, dry place away
Administration.
from oils or grease.
57.6- 95 [Reservedl
57.6- 109Mandatory. Safety filse, igniter
57.6- 96 Mandatory. Explosives shall be cord, and detonating cord shall not be
kept separated from detonators until used if they have been kinked, bent
charging is started.
sharply, or otherwise damaged.
57.6- 97 Mandatory. Primers shall be 57.6- 110 Mandatory. Fuses shall be cut
made up only at the time of use and as and capped in safe, dry locations posted close to the blasting area as conditions with "No Smoking" signs.
allow.
57.6- 111 Mandatory. Blasting caps shall
57.6- 98 Mandatory.
be crimped to fuses only with implements
(a) Primers containing a detonator shall designed for that specific purpose.
be prepared with the detonator contained
57.6- 112 Mandatory. The burning rate
securely and completely within the ex of the safety fuse in use at any time shall
plosive charge or within a suitable tunnel be measured, posted in conspicuous lo
or cap well.
cations, and brought to the attention of
(b) When using detonating cord to ini all men concerned with blasting.
tiate another explosive, a connection shall
57.6- 113 Mandatory. When firing from
be prepared with the detonating cord 1 to 15 blastholes with safety fuse ignited
threaded through, attached securely to, individually using hand-held lighters, the
or otherwise in intimate contact with the fiises shall be of such lengths to provide
explosive charge.
the minimum burning time specified in
57.6- 99 Mandatory. Only wooden or the following table for a particular size
other nonsparking implements shall be round:
used to punch holes in an explosive car
tridge.
Number of holes
Minimum burning
57.6- 100 Mandatory. Tamping poles in a round
time, minutes
shall be of wood or other material ac i .....................
ceptable to the Mine Safety and Health 2-5 ........................................ ......m
Administration. Couplers oftamping poles shall be of nonsparking materials.
6-10 ......................... 11-15 .......................
57.6- 101 Mandatory. Tamping shall not In no case shall any 40-second-per-foot
he done directly on a primer.
safety fuse less than 36 inches long or any
57.6- 102Mandatory. Unused explosives 30-second-per-foot safety fuse less than 48 and detonators shall be moved to a safe Inches long be used.
133
TrH 30--Mineral Resources
57.6- 114 Mandatory. At least two men (2) Continuity of blasting lines prior to
shall be present when lighting fuses, and the connection of electric blasting caps.
no man shall light more than 15 individ ual fUses. If more than 15 holes per man are to be fire!, igniter cord and connec
57.6- 122 Mandatory. Permanent blast ing lines shall be properly supported, in sulated, and kept In good repair.
tors or electric blasting shall be used.
57.6- 123 Mandatory. When electric det
57.6- 115 Mandatory. All detonating cordonators are used, charging shall be stopped
knots shall be tight and all connections immediately when the presence of static
shall be kept at right angles to the trunk electricity or stray currents is detected;
lines.
the condition shall be remedied before
57.6- 116 Mandatory. Fuse shall be igcharging is resumed.
nited with hot-wire lighters, lead spltters. 57.6- 124 Mandatory. When electric det
igniter cord, or other such devices de onators are used, charging shall be sus
signed for this purpose. Carbide lights pended in surface mining, shaft sinking,
shall not be used to light fuses.
and tunneling and men withdrawn to a
57.6- 117 Mandatory. Fuse shall not besafe location upon the approach of an
ignited before the primer and the entire electrical storm.
charge are securely in place.
57.6- 125 Mandatory. If branch circuits
57.6- 118 Mandatory. When using safetyare used when blasts are fired from power
fuse, where fly rock might damage unlit circuits, safety switches located at safe
or burning fUses, timing shall be such that distances from the blast areas shall be
all fuses are burning within the holes be provided In addition to the main blasting
fore any hole detonates.
switch.
57.6- 116 Mandatory. Electric detona 57.6- 126Mandaiory. Electric power dis
tors or different brands shall not be used tribution circuits shall be de-energized
In the same round.
within 50 Teet or boreholes containing
57.6- 120 Mandatory. Except when beingelectric blasting caps which can be Initi
tested with a blasting galvanometer:
ated by conventional power sources or
(a) Electric detonators shall be kept extraneous electricity except that such
shunted until they arc being connected to circuits need not be de-energized between
the blasti'ng ffne or wired into a biasting 25 and id feet of such boreholes when
round.
stray current tests, conducted as fre
(b) Wired rounds shall be kept shunted quently as necessary, measure a maxi
until they are being connected to the . mum stray current less than 0.05 amperes
blasting line.
through a one-ohm resistor measured at
(c) Blasting lines shall be kept shunted the location of the electric blasting cap.
until immediately before blasting.
57.6- 127 Mandatory. Blasting switches
57.6- 121 Mandatory. When blastingshall be locked in the open position, ex
electrically a blasting galvanometer, or cept when closed to fire the blast. Lead
other instrument that is specifically de wires shall not be connected to the blast
signed for testing blasting circuits, shall ing switch until the shot is ready to be
be used to test:
fired.
(a) In surface operations:
57.6- 128 Mandatory. The key or other
(1) Continuity of each electric blasting control to an electrical firing device shall
cap in the borehole prior to the addition be entrusted only to the person desig
of stemming.
nated to fire the round or rounds. .
(2) Resistance ofindividual series or the 57.6- 129 Mandatory. Electric circuits
resistance of multiple balanced series to be connectedin parallelprior to their connection to the biasting line.
(3) Continuity of blasting lines prior to the connection or electric blasting cap se
from the blasting switches to the blast area shall not be grounded.
57.6- 130 Mandatory. At least a 15-foot air gap shall be provided between the blasting circuit and the electric power
ries. source.
(4)Total biasting circuit resistance prior to connection to the power source.
576-131 Mandatory. Power sources shall be suitable for the number of electric det
(b) In underground operations.1
onators to be fired and tor the type of cir
(1) Continuity of each electric blasting cuits used.
cap series.
57.6- 132 Mandatory. Delay connectors
134
LEHMAN 00669
Chapter 1--Mine Safety and Health Administration
shall be treated and handled with the blasting agents shall not be loaded into
same safety precautions as detonators. drilled or sprung holes that could result
57.6- 133 Mandatory. If any part of ain premature detonation from heat.
blast is connected in parallel and is to be 57.6- 139 Mandatory. Blasting areas shall
initiated from powerlines or lighting cir not be re-entered after firing until con
cuits, the time ofcurrent flow shall be lim centrations of smoke, dust, and fumes
ited to a maximum or 25 milliseconds by have been reduced to safe limits as re
incorporating an arcing control device in quired in, and determined by, mandatory
the blasting circuit or by interrupting the standards 57.5-1 and 57.5-2. respectively.
circuit with an explosive charge attached 57.6- 140 Mandatory. Blasting circuits
to one or both lead tines and initiated by and electric blasting caps (which are ca
a zero-delay electric blasting cap.
pable or being initiated by conventional
57.6- 134 Mandatory. Tools used forpower sources) shall be protected Tram
opening metal or nailed wooden con sources of extraneous electricity.
tainers of explosives or detonators shall 57.6- 141 M andatory, in secondary
be or nonsparking materials:
blasting, if more than one shot Is to be
57.6- 135 Mandatory. Holes shall not befired at one time in a blasting area, the
collared Inbootlegs.
shots shall be initiated from one source.
57.6- 136 Mandatory, Black powder shall 57.6- 142 Mandatory. Explosives or
not be used for blasting except when a blasting agents shall not be loaded into
desired result cannot be obtained with boreholes through or with either drill
another type of explosive such as In quar stem equipment or other devices which
rying certain types of dimension stone. could be extracted while containing ex
57.6- 137 Mandatory. In the use of blackplosives or blasting agents. The use of
blasting powder:
loading hose, collar sleeves or collar pipes
(a) Containers shall not be opened in, oris permitted.
within 50 feet of, any magazine; within 57.6- 143 through 57.6-158 [Reserved!
any building in which a fuel-fired or ex 57.6- 159 Mandatory. Powder chests shall
posed-element electric heater is in oper be:
ation; where electrical or incandescent- la) Substantially constructed or non-
particle sparks could result in powder ig sparking material on the inside.
nition; or within 50 feet ofany open flame. lb) Posted with suitable warning signs.
!b> Granular powder shall be trans <c>Located out of the blast area and out
ferred Trom containers only by pouring. of the line of blasts.
(c) Spills of granular powder shall be (d) Emptied and thei r conten tsretumed
cleaned up promptly with nonsparking to the main magazine at the end of each
equipment; contaminated powder shall shift unless the powder chest is located
be put into a container of water and its within the area continually attended by
content disposed of promptly after the employees during shift changes.
granules have disintegrated, or the spill .le) Separate for detonators and explo
area shall be flushed with a copious sives unless separated by 4 inches of -
amount of water to completely disinte hardwood or the equivalent.
grate the granules.
(0 Kept locked when unattended.
Id) Containers of powder shall be kept
securely closed at all times other than
when the powder is being transferred from
S u r fa c e O n ly
or into a container.
57.6- 160 Mandatory. Ample warning
tel Containers of powder transported by shall be given before blasts are fired. All
vehicles shall be in a wholly enclosed persons shall be cleared and removed
cargo space.
from the blasting area unless suitable
If) Misfires shall be disposed of by: ll) blasting shelters are provided to protect
washing the stemming and powder charge men endangered by concussion or flyrock
from the borehole, and (2t removal and from blasting.
disposal or the initiator as a damaged ex 57.6- 161 Mandatory, if explosives are
plosive.
suspected ofbumlngln a hole.all persons
Igl Boreholes or shots that fire but fall In the endangered area shall move to a
to break, or fail to break properly, shall safe location and no one shall return to
not be recharged for at least 12 hours.
the hole until the danger has passed, but
57.6- 136 Mandatory. Explosives or in no case within 1hour.
135
Title 30--Mineral Resources
57.6- 162 Mandatory. Lead wires andwhich the term "explosives" appears are blasting lines shall not be strung across applicable to blasting agents (as well as power conductors, pipelines, railraod to other explosives) unless blasting agents tracks, or within 20 feet or bare power are exp ressly excl uded.
lines. They shall be protected tram sources
ofstatic or other electrical contact.
G en er a l-- S urfac sa n d U n d erg ro und
57.6- 163 Mandatory. The double-trunk 57.6- 190 through 57.6-192 IReserved!
line or loop system shall be used in det- 57.6- 193 Mandatory. Where pneumatic
onatlng-cord blasting.
loading is employed, before any type of
57.6- 164 Mandatory. Trunklines, inblasting operation using blasting agents
multiple-row blasts, shall make one or is put Into effect, an evaluation of the po
more complete loops, with crossties be tential hazard of static electricity shall be
tween loops at intervals of not over 200 made. Adequate steps, including the
feet. grounding and bonding of the conductive
57.6- 165 [Reserved]
parts of pneumatic loading equipment,
57.6- 1661Reserved]
shall be taken to eliminate the hazard of
57.6- 167 IReserved]
static electricity before blasting agent use
57.6- 168 Mandatory. Misfires shall beis commenced.
reported to the proper supervisor and 57.6- 194 Mandatory. Pneumatic load
shall be disposed of safely before any ing equipment shall not be grounded to
other work is performed in that blasting wateriines, air lines, rails, or the perma
area. nent electrical grounding systems.
57.6- 169 through 57.6-174 |Reserved|
57.6- 195 Mandatory. Hoses used in con
Un d erg ro un d O nly
nection with pneumatic loading ma chines shall be of the semiconductive
57.6- 175 Mandatory. Ample warningtype, having a total resistance low enough
shall be given before the blasts are Gred. to permit the dissipation of static elec
All persons shall be cleared and removed tricity and high enough to limit the flow
from areas endangered by the blast Clear of stray electric currents to a safe level.
access to exits shall be provided for per Wire-countered hose shall not be used be
sonnel firing the rounds. 57.6- 176 IReserved]
cause of the potential hazard from stray electric currents.
57.6- 177 Mondatory. Misfires shall be 57.6- 196 and 57.6-197 IReservedl
reported to the proper supervisor. The 57.6- 198 Mandatory. Plastic tubes shall
blast area shall be dangered-ofT until mis not be used as hole liners if blasting
fired holes are disposed of. Where explo agents are loaded pneumatically into holes
sives other than black powder have been containing an electric detonator.
used, misfired holes shall be disposed of 57.6- 199IReserved]
as soon as possible by one of the following 57.6- 200 Mandatory. Vehicles used to
methods:
transport blasting agents shall have sub
la) Washing the stemming and charge stantially constructed bodies, no zinc or
from the borehole with water;
copper exposed in the cargo space and
lb) Reattempting to Gre the holes if leg shall be freely vented. Blasting agents
wires are exposed; or
shall not be piled higher than the side or
(c)Inserting new primers after the stem end enclosures of open-body vehicles. If
ming has been washed out.
an enclosed screw conveyor is used to dis
57.6- 17B(Reserved | 57.6- 179 [Reserved! 57.6- 180 (Reserved) 57.6- 181 IReserved]
charge blasting agents from the vehicle the conveyor shall be protected against excessive internal pressure and excessive frictional heat.
57.6- 182 Mandatory. Blasts in shafts or 57.6- 201 through 57.6-219 [Reservedl
winzes shall be initiated from a safe lo
cation outside the shaft or winze. 57.6- 183 through 57.6-1891Reserved!
U n d erg ro un d O nly
S e n s it iz e d A m m o n iu m N it r a t e B l a s t in g A gents
All of the standards in this } 57.6 in
57.6-220 Mandatory. Ammonium nitrate-fUel oil blasting agents shall not be mixed or otherwise "formulated" under ground.
LEHMAN 00670
13G
Chapter 1-- Mine Safety and Heatth Administration
57.6-221 through 57.6-249 (Reserved! enough to constitute a hazard Bhall be covered or guarded.
Miscellaneous
57.7- 14 through 57.7-17 IReserved] 57.7- 18 Mandatory. Men shall not hold
G en era l-- S u rfa c e and U n d erg ro un d
57.8-250Mandatory. Smoking and open flames, except lor the use of suitable de vices for igniting safety fuse or the use of approved heating devices, shall not be permitted within 50 feet as measured by the line of sight of explosives, blasting agents, or detonators or within 25 feet when out ofline ofsight and separated by permanent noncombustible barriers in underground active workings.
57.7 Drilling.
Surface Only
the drill steel while collaring holes, or rest their hands on the chuck or centralizer while drilling.
57.7- 19 through 57.7-24 IReserved]
Underground O nly
57.7- 25 through 57.7-27 [Reservedl 57.7- 28 Mandatory. Persons shall not rest their hands on the chuck or central izer while drilling. 57.7- 29 through 57.7-31 (Reserved) 57.7- 32 Mandatory. Columns and the drills mounted on them shall be anchored firmly before and during drilling. 57.7- 33 through 57.7-49 (Reserved)
57.757.7-
1 (Reserved] 2 Mandatory.
Equipment
defects
G
en era l-- Surface
and
U
n d erg ro u n d
affecting safety shall be corrected before 57.7- 50 Mandatory. Receptacles or racks
the equipment is used.
shall be provided for drill steel and tools
57.7- 3Mandatory. The drilling area shalsl tored or carried on drills.
be inspected for hazards before starting 57.7- 51 Mandatory. To prevent injury
the drilling operations.
to personnel, toolsand other objects shall
57.7- 4 Mandatory. Men shall not be onnot be left loose on the m ast or drill plat
a mast while the drill-bit is in operation form. unless they are provided with a safe plat 57.7- 52 Mandatory. Persons shall not
form from which to work and they are re driU from--
quired to use safety belts to avoid falling. (a) Positions which hinder their access
57.7- 5 Mandatory. Drill crews and oth-to the control levers; eis shall stay clear ofaugers or drill stems (b) Insecure footing or insecure staging;
that are in motion. Persons shall not pass or
under or step over a moving stem or au (cl Atop equipment not suitable for
ger. drilling.
57.7- 6 and 57.7-7 IReserved]
57.7- 53 Mandatory. Before hand-held
57.7- 8 Mandatory. When a drill is beingdrills are moved from one working area to
moved from one drilling area to another, another, air shall be turned off and bled
drill steel, tools, and other equipment from the hose. shall be secured and the mast placed in 57.7- 54 Mandatory. Drill operators shall
a safe position.
not start or move drilling equipment un
57.7- 9 Mandatory. If a drill helper asless all miners are In the clear.
sists the drill operator during movement 57.7- 55 through 57.7-100 (Reserved)
ofa drill to a new location, the helper shall
be in sight of, or in communication with, 57.8 Rotary je t piercing.
the operator a t all times.
57.7- 10Mandatory. In the event ofpower
S u r fa c e O nly
failure, drill controlsshall be placed in the 57.8- 1 Mandatory. Jet piercing drills
neutral position until power is restored. shall be provided with--
57.7- 11 Mandatory. The drill stem shall (a) A system to pressurize the equip
be resting on the bottom of the hole or on ment operator's cab, when a cab is pro
the platform with the stem secured to the vided; and
m ast before attem pts are m ade to (b) A protective cover over the oxygen
straighten a crossed cable on a reel.
flow Indicator.
57.7- 12 Mandatory. While in operation, 57.8- 2Mandatory. Safety chains orother
drills shall be attended at all times.
suitable locking devices shall be provided
57.7- 13 Mandatory. Drill holes large across connections to and between high
137
Tide 30-- Minero! Resources
pressure oxygen hose lines of 1-inchinside conveyor is not visible from the starting
diameter or larger.
switch, a positive audible'or visible warn
57.8- 3 Mandatory. A suitable means oifng system shall be ins tailed and operated
protection shall he provided Tor the em to warn persons that the conveyor will be
ployee when lighting the burner.
started.
57.8- 4 Mandatory. When rotary jet 57.9- 7 Mandatory. Unguarded convey
piercing equipment requires refueling at ors with walkways shall he equipped with
locations other than fueling stations, s emergency stop devices or cords along
system for fueling without spillage shall their full length.
be provided. , 57.9- 8 1Reserved] 57.8- 5 Mandatory. Men shall not smoke 57.9- 9 Mandatory. Operators shall sound
and open ilames shall not be used in the warning before starting trains and when
vicinity of the oxygen storage and supply trains approach crossings, other trains on
lines. Signs warning against smoking and adjacent tracks, persons, and any place
open flames shall beposted in theseareas. where vision is obscured.
57.8- 6 Mandatory. The oxygen intake 57.9- 10 Mandatory. Equipment opera couplingonjet piercing drills shall he con tors' cabs shall not be equipped, altered structed so that only the oxygen hose can or otherwise modified in a manner which
be coupled to it. 57.B--7 Mandatory. The combustion
chamber of ajetdriU stem which has been sitting unoperated in a drill hole shall be flushed with a suitable solvent after the
impairs operating visibility. 57.9- 11 Mandatory. Cab windows shall
be of safety glass or equivalent, in good
condition and shall be kept clean. 57.9- 12 Mandatory. Cabs of mobile
stem is piilled up.
equipment shall be kept Tree or extra
neous materials.
57.9- 13 Mandatory. Adequate back
57-9 L oading, hauling, dum ping.
stops or brakes shall be installed on in
G en er a l--S u r fa c e and U nderground
clined-conveyor drive units to prevent conveyors fromrunni ng in reverse if ahaz
57.9- ! Mandatory. Self-propelled equipard to personnel would be caused.
ment that is to be used during a shift shall 57.9- 14 Mandatory. No person shall be
be inspected by the equipment operator permitted to ride a power-driven chain,
before being placed in operation. Equip belt, or bucket conveyor, unless the belt
ment defects affecting safety shall he re is specifically designed for the transpor
ported to, and recorded by the mine tation of persons.
operator. The records shall be maintained 57.9- 15Mandatory. Unless the operator
at the mine or nearest mine office for at is otherwise protected, slushers in excess
least 6 months from the date the defects of ID horsepower shall be provided with
are recorded. Such records shall be made backlash guards. All slushers shall be
available for inspection by the Secretary equipped with rollers, and drum covers,
of Labor or his duly authorized repre and anchored securely before slushing
sentative.'
operations are started.
57.9- 2 Mandatory. Equipment defects 57.9- 16 Mandatory. Roadbeds, rails,
affecting safety shall be corrected berore joints, switches, frogs, and other trackage
the equipment is used.
elements on railroads subject to the con
57.9- 3 Mandatory. Powered mobiletrol of the operator shall be designed, in
equipment shall be provided with ade stalled and maintained in a safe manner
quate brakes.
consistent with the speed and type or hau
57.9- 4 (Reserved)
lage.
57.9- 5 Mandatory. Operators shall be 57.9- 17 Mandatory. Equipment oper
certain, by signal or other means, that all ating speeds shall be consistent with con
persons are clear before starting or mov ditions or roadways, grades, clearance,
ing equipment
visibility, traffic, and the type or equip
57.9- 6 Mandatory. When the entirement used.
length of a conveyor is visible from the 57.9- 181Reserved]
starting switch, the operator shall visu 57.9- 19 Mandatory. Track guardrails,
ally check to make certain that all per lead rails, and frogs shall be protected or
sons are in the clear before starting the blocked so as to prevent a person's foot
conveyor. When the entire length of the from becoming wedged.
LEHMAN 00671
138
Chapter I-- Mine Safety and Health Administration
57.9stopb locks,
20 Mandatory. derail devices,
trPaocskitsivkea-teasc,tingstaekt eonr
other eqoivalent against rolling.
precautions
are
or other adequate means shall he in 57.9- 37 Mandatory. Mobile equipment
stalled wherever necessary to protect per shall not be left unattended unless the
sons from runaway or moving railroad brakes are set. Mobile equipment with
equipment.
wheels or tracks, when parked on a grade,
57.9- 21 [Reserved]
shall be either blocked or turned Into a
57.9- 22 Mandatory. Berms or guardsbank or rib; and the bucket or blade low
shall be provided on the outer bank of ered to the ground to prevent movement.
elevated roadways.
57.9- 3B[Reserved)
57.9- 23 Mandatory. Trackless haulage 57.9- 39 Mandatory. Men shall not get
equipment shall be operated under power on or off moving equipment, except that
control at all times.
trainmen may get on or offof slowly mov
57.9- 24 Mandatory. Mobile equipmenitng trains.
operators shall have full control of the 57.9- 40 Mandatory. Men shall not be
equipment while it Is in motion.
transported:
57.9- 25 Mandatory. Dippers, buckets, (a) In or on dippers, forks, clamshells,
loading booms, or heavy suspended loads beds or trucks unless special provisions
shall not be swung over the cabs of hau are made for their safety, or buckets ex-
lage vehicles until the drivers are out of cept shaft buckets.
the cabs and in safe locations, unless the (b) On top orioaded haulage equipment.
trucks are designed specidcally to protect (c) Outside the cabs and beds or mobile
the drivers from falling material.
equipment, except trains.
57.9- 26 Mandatory. A quick-close type (d) Between cars of trains.
air valve shall be provided on each piece (e) In conveyances equipped with un
of pneumatic-powered loading, hauling, loading devices unless means are pro
and dumping equipment The valve shall vided to prevent accidental starting of the
be closed except when the equipment is unloading mechanism.
being operated.
57.9- 41 Mandatory. Only authorized
57.9- 27 Mandatory. When an operatopr ersons shall be permitted to ride on
is present, men shall notify him before trains or locomotives and they shall ride
getting on or off equipment.
in a safe position.
57.9- 28Mandatory. Switch throws shall 57.9- 42 Mandatory. Rocker-bottom or
be installed so as to provide adequate bottom-dump rail cars shall he equipped
clearance for switchmen.
with locking devices.
57.9- 29 [Reserved]
57.9- 43 and 57.9-44 [Reserved]
57.9- 30 Mandatory. Men shall not work 57.9- 45 Mandatory. Equipment which
or pass under the buckets or booms of is to be hauled shall be loaded and pro
loaders in operation.
tected so as to prevent sliding or spillage.
57.9- 31 Mandatory. When traveling be 57.9- 46 Mandatory. Backpoling of trol
tween work areas, the equipment shall be leys shall be avoided wherever possible;
secured in the travel position.
but when necessary, backpoling shall I'.e
57.9- 32 Mandatory. Dippers, bucketsd, one only at slow speeds.
scraper blades, and simitar movable parts 57.9- 47Mandatory. Parked railcars, un
shall be secured or lowered to the ground less held effectively by brakes, shall be '
when not In use.
blocked securely.
57.9- 33 [Reserved]
57.9- 48 Mandatory. Railroad cars with
57.9- 34Mandatory. Haulage equipmentbraking systems, when in use, shall be
shall be loaded in a manner to minimize equipped with effective brake shoes.
spillage during haulage.
57.D-49 Mandatory. When In the dark or
57.9- 35 Mandatory. Movements of twounder conditions of limited visibility, all
or more pieces of rail equipment operat- vehicles carrying loads which project be
1ng independently on the same track shall yond the sides or more than tour feet be
be suitably controlled for safe operation. yond the rear of the vehicles shall display
57.9- 36 Mandatory. Electrically-powa warning light a t the end or the projec
ered mobile equipment shall not be left tion; or in the light, a warning flag not less
unattended unless the master switch is in than 12 Inches square shall be displayed
the offposition, all operating controls are at the end of the projection.
in the neutral position, and the brakes are 57.9- 50 Mandatory. Railcars shall not
139
Title 30-- Mineral Resources
be left on side tracks unless ample clear stallations shall be designed so that the
ance ts provided for traffic on adjacent men pulling chutes are not required to be
tracks.
in a hazardous position while loading
57.9- 51 Mandatory. Persons shall not gocars.
over, under, or between cars unless the 57.9- 85 Mandatory. Cars shall not be
train is stopped and the motorman has coupled,or uncoupled, manually from the
been notified and the notice acknowl inside of curves unless the railroad and
edged.
cars are so designed to eliminate any haz
57.9- 52 Mandatory. Inability of a moard from manual coupling.
torman to clearly recognize his brake- 57.9- 66 Mandatory. When a locomotive
man's signals when the train ts under the on one track ts used to move equipment
direction of the brakeman shall be con on a different track, a suitable chain, ca
strued by the motorman as a stop signal. ble, or drawbar shall be used.
57.9- 53 Mandatory. Water, debris, or 57.9- 67 Mandatory. Facilities used to
spilled material which create hazards to transport men to and from work areas
moving equipment shall be removed.
shall not be overcrowded.
57.9- 54 Mandatory. Berms, bumper 57.9- 68 Mandatory. Lights, flares, or
blocks, safety hooks, or similar means other warning devices shall be posted
shall be provided to prevent overtravel when parked equipment creates a hazard
and overturning at dumping locations. to vehicular traffic. 57.9- 55 Mandatory. Where there is evi 57.9- 69 Mandatory. Tires shall be de
dence that the ground at a dumping place flated before repairs on them are started
may fail to support the Weight of a vehicle, and adequate means Shall be provided to
loads shall be dumped back from the edge prevent wheel locking rims from creating
of the bank.
a hazard during tire inflation.
57.9- 56 Mandatory. Where necessary, 57.9- 70 Mandatory. A tow bar of sub bumper blocks or the equivalent shall be stantial construction or other suitable
provided at track dead ends.
means of control shall be used to tow
57.9- 57 Mandatory. Grizzlies, grates,heavy equipment. A substantial safety
and other stationary sizing devices shall chain or wire rope shall be used in con
be anchored securely.
junction with any primary rigging.
57.9- 58Mandatory. Iftruck spotters are 57.9- 71 Mandatory. Traffic rules includ-
used, they shall be well in the dear while ingspeed,signals, and warning signs shall
trucks are backing into dumping posi be standardized at each mine and posted.
tions and dumping; lights shall be used 57.9- 72Mandatory. Persons attempting
at night to direct trucks.
to free hangups shall be experienced per
57.9- 59 Mandatory. Public and permasons who understand the hazards in
nent railroad crossings shall be posted volved.
with warning signs or signals, or shall be 57.9- 73 Mandatory. Defective equip
guarded when trains are passing and shall ment, removed from service as unsafe to
be planked or otherwise filled between the operate, shall be tagged to prohibit fur
rails. ther use until repairs are completed.
57.9- 00 Mandatory. Where overhead 57.9- 74 Mandatory. Dust shall be suit
clearance ts restricted, warning devices ably controlled at muck piles, material
shall be Installed and the restricted area transfer points, crushers, and on haulage
shall be conspicuously marked.
roads where hazards to personnel may be
57.9- 61 Mandatory. Stockpile andcreated as a result of impaired visibility.
muckpile faces shall be trimmed to pre 57.9- 75 through 57.9-80 jReserved]
vent hazards to personnel.
57.9- 62 Mandatory. Rocks too large to be handled safely shall be broken before
Surface Only
loading.
57.9- 81 and 57.9-821Reserved]
57.9- 63 Mandatory. Ramps and dump 57.9- 83 Mandatory. Where possible at
ing facilities shall--
least 30 inches continuous clearance from
(a) Be of substantia] construction; and the farthest projection ofmoving railroad
(b) Have suitable width, clearance, and equipment shall be provided on at least
headroom to accommodate the equip one side of the tracks; all places where it
ment using the facilities.
is not possible to provide 30-inch clear
57.9- 64 Mandatory. Chute-loading in ance shall be marked conspicuously.
LEHMAN 00672
140
Chapter 1-- Mine Safety and Health Administration
57.9- 84 [Reserved]
requirements of SAE J4c, Jl40a. J141,
57.9- 85 Mandatary. Toots materials andJ333a, and J386 specified In paragraph (a)
equipment shall not be transported with of this standard.
persons in rail cars and other vehicles and (c) All self-propelled equipment de
conveyances unless means have been pro scribed in paragraph (a) of this standard
vided to make such transportation safe. manufactured prior to the effective date
57.9- 88] Reserved J
of thts standard and after June 30.196B.
57.9- 87 Mandatary. Heavy duty mobileshall be equipped with ROPS meetingthe
equipment shall be provided with audible requirements of paragraphs (d) through
warning devices. When the operator of (g) of this standard as appropriate, and
such equipment has an obstructed view seat belts, no later than the dates speci
to the rear, the equipment shall have fied below:
either an automatic reverse signal alarm (1) Equipment manufactured between
which is audible above the surrounding July 1.1971, and the effective date ofthis
noise level or an observer to signal when standard shall be equipped with ROPS
it is safe to back up.
and seat bel ts no la ter than 6 months after
57.9- 88 M andatory, (a) E xcludingthe effective date of this standard.
equipment that Is operated by remote (2) Equipment manufactured between
control, all self-propelled track-type July 1, 1970, and June 30, 1971, shall be
(crawler mounted) or wheeled (rubber- equipped with ROPS and seat belts no
tired) scrapers; front-end loaders; dozers; later than 10 months after the effective
tractors, including industrial and agri date of this standard.
cultural tractors but not including over- (3) Equipment manufactured between .
the-road type tractors (the type that pull July l. 1969, and June 30, 1970, shall be
trailers or vans on highways); and motor equipped with ROPS and seat belts no
graders; and wheeled prime movers (a later than 16 months after the effective
tractor of the type and kind normally date of this standard.
used as the mode ofpower for rubber-tired (4) Nothing in this standard shall pre
scrapers); all as used in metal and non- clude the issuance of an order because of
metal mining operations, with or without imminent danger.
attachments, shall be used in such mining (d) Except as provided In paragraph (e)
only when equipped with (1) roll-over pro ofthis standard, self-propelled equipment
tective structures (ROPS) in accordance described in paragraph (a) of thts stand
with the requirements of paragraphs (b) ard shall be deemed In compliance with
through (g) ofthis s tandard. as applicable, the ROPS requirements of this standard
and (2) seat belts meeting the require If the ROPS meet the following require
ments of the Society of Automotive En ments'.
gineers (SAE), Motor Vehicle Seat Belts (1) The ROPS complies with the Society
Assemblies--SAE J4c. approved Novem of Automotive Engineers, SAE Recom
ber 1955, revised July 1965; Seat Belt mended Practice, Critical Zone--Char
Hardware Test Procedures--SAE JHOa, acteristics and Dimensions for Operators
approved April 1970, revised February of Construction and Industrial Machin
1973; Seat Belt Hardware Performance ery--SAE J397, approved July 1969, or
Requirements--SAE J141; Operator Pro Deflection Limiting Volume for Labora
tection for 'Wheel Type Agricultural and tory Evaluation of RoU-Over Protective
Industrial Tractors--SAE J3333, ap Structures (ROPS) and Falling Object
proved April 1968, revised July 1970, con Protective Structures (FOPS) of Con
forms to ASAE S305; and Seat Belts for struction and Industrial Vehicles--SAE
Construction Equipment--SAE J38B. ap J397a. approved July 1969. revised Janu
proved March 1968; and In accordance ary 1972. editorial change July 1973; and,
with paragraphs (b). (c), and (e) of this as appropriate, the ROPS and installa
standard, as applicable.
tion of the ROPS meet the requirements
(b) Except as provided In paragraph (e)of either SAE Recommended Practice.
all self-propelled equipment described in Performance Criteria for RoU-Over Pro
paragraph (a) of this standard and man tective Structures (ROPS) for Eartlunov-
ufactured on or after the effective date of tng, Construction. Logging, and industrial
this standard shall be equipped with (1) Vehicles--SAE J1040, approved April 1974,
ROPS meeting the requirements of par or any of the following applicable SAE
agraph (d). and (2) seat belts meeting the standards or recommended practices:
141
Title 30-- Mineral Resources
(1) Minimum Performance Criteria forpliance with the standard if .ROPS and
Ro-Over Protective Structure for Rub seat belt installations meet the ROPS
ber-Tired, Self-propelled Scrapers--SAE and seat belt requirements or the State or J320a, approved November 1967, revised California; or the U.S. Army Corps of En July 1969, editorial change June 1970; or gineers; or the Bureau of Reclamation; or
(ii) Minimum Performance Criteria for MSHA coal mine regulations of the U.S.
Roll-Over Protective Structures for Prime Department of Labor; or the Occupa
Movers--SAE J320b, approved November tional Safety and Health Administration
1967, revised January 1972, editorial of the U.S. Department or Labor. The re
change September 1972; or
quirements in effect are:
(iii) Minimum Performance Criteria for (1)The State ofCalifornia:Title 8 oi the
RoU-Over Protective Structure for Rub California Administrative Code: Con
ber-Tired Front-End Loaders and Rub struction Safety Orders, Article 10, "Hau
ber-Tired Dozers--SAE J394, approved lage and Earth Moving," 1591(1) and 1596
July 1969, editorial change July 1970, or (Register 70, No. 40-10-3-70); Genera]
Minimum Performance Criteria for Roll- Industry Safety Orders, Article 25, "In
Over Protective Structures for Wheeled dustrial Trucks, Tractors, Haulage, Ve
Front-End Loaders and Wheeled Dozers-- hicles, and Earth Moving Equipment,"
SAE J394a, approved July 1969, revised 3650-55 (Register 72, No. 6-2-5-72); and
March 1972, editorial change September Logging and Sawmill safety Orders, Ar
1972; or
ticle 7, "Tractor Yarding," 5243 (Register
(lv) Minimum Performance Criteria for 69, No. 10-3-8-89), all issued by the Di
Roll-Over Structures for Crawler Tractors vision of Industrial Safety, State of Cali
and Crawler-Type Loaders--SAE J395, fornia.
approved July 1969, editorial change July (2) U.S. Army Corps ofEngineers; Man
1970, or Minimum Performance Criteria uals--Corps oi Engineers, U.S. Army
for Roll-Over Protective Structures for Safety-General Safety Requirements, EM-
Track-Type Tractors and'Track-Type 385-1-1 (March 1967), or Change 1, March
Front-End Loaders--SAE J395a, ap 27, 1972.
proved July 1969, revised January 1972, (3) Bureau of Reclamation,; D.S. De
editorial change September 1972; or
partment of the Interior: Section P, "Ma
(v) Minimum Performance Criteria for chinery and Mechanized Equipment,"
Roll-Over Protective Structure for Motor Safety and Health Regulations for Con
Graders--J396, approved 1969, editorial struction, Part --Bureau of Reclama
change July 1970, or Minimum Perform tion (September 1971).
ance Criteria for Roll-Over Protective (4) Mine Safety and Health Administra
Structures for Motor Graders--SAEJ396a, tion, U.S. Department of Labor: Section
approved July 1969, revised March 1972, 77.403a, Part 77, Title 30, Code of Federal
editorialchange September 1972; or
Regulations--Mandatory Safety Stand
(vj) Operator Protection for Wheel Type ards, Surface Coal Mines and Surface
Agricultural and Industrial Tractors--SAE Work Areas of Underground Coal Mines,
J333a. approved April 1968, revised July promulgated in the F e d e r a l R e o is t e r (3 9
1970, conforms to ASAE S305; and Pro FR 24006-24009).
tective Frame Test Procedure and Per (5) Occupational Safety and Health
formance Requirements--SAE J334a, Administration, U.S. Department oi La
approved April 1963, revised July 1970, bor: Sections 1926.1001 and 1926.1002, Ti
conforms to ASAE S306.
tle 29, Code ofFederal Regulations--Safety
(2) The ROPS is installed on the equipand Health Regulations for Construction,
ment in accordance with the com men promulgated in the F e d e r a l R e g s t e r (37
dations of the ROPS manufacturer. If the FR 27585-27590), and republished in the
installation includes bolts and nuts, the F e d e r a l R e g is t e r (39 FR 22889-22886).
bolts and nuts used to attach the ROPS (0 Any alteration, repair, or welding of
to the equipment trame and to connect the ROPS and ROPS-to-vehicle frame
structural parts ofthe ROPS shall beSAE mounts shall be performed only with prior
Grade 5 or 8 (SAE J429g and J995b).
approval and with instructions from the
(e) All self-propelled equipment de ROPS manu facturer or under the instruc
scribed In paragraph (a) of this standard, tions of a registered professional engi
manufactured prior to the effective date neer; and the manufacturer, or engineer
ortills standard, shall be deemed in com as the case may be, shall decide what
LEHMAN 00673
142
Chapter 1-- Mine Safety and Health Administration
qualifications the welders involved in this 57.9- 98 Mandatory. Makeshift cou
operation must have.
plings shall not be used.
(g) Each ROPS shall have the following 57.9- 99 Mandatory. Supplies, materials,
information permanently affixed to the and tools otherthan small handtoolsshali
structure:
not be transported with men in man trip
(1) Manufacturer's or fabricator's name care. Man trips shail be operated inde
and address; and
pendently of ore and supply trips.
(2) ROPS model number, if any; and
57.9- 100 [Reserved]
(3) Matte and model numbers of the 57.9- 101 [Reserved]
equipment on which the ROPS is de 57.9- 102 Mandatory. When a signalman
signed to fit.
is used during slushing operations he
(4) For equipment already in existence shall be positioned in a safeplace.
when this standard goes into effect, a sat 57.9- 103 Mandatory. Coliars of open
isfactory substitute for the above-re draw holes shall be kept free ofmuck and
quired information will be a certificate material.
from either the manufacturer of the ROPS 57.9- 104 Mandatory. Warning devices
or a registered professional engineer to or conspicuous markings shall be in
the efiect that the ROPS does meet th stalled where chute Ups, ventilation doors,
performance standards and is appropri and obstructions create a hazard to per
ate for the piece ofequipment upon which sons on equipment.
itis installed.
57.9- 105 Mandatory. To prevent rock
(ht Publications to which references are from flying out when broken materiel is
made in this standard are hereby incor dumped into an empty chute--
porated by reference and made a part her (a) The chute shall be properly guarded
eof. The incorporated publications are prior to filling; or
available at each Metal and Honmetal (b) Sufficient material shall be left in the
Mine Safety and Health Subdistrict Oi- chute bottom.
lce, MSHA. State of California safety or 57.9- 106 Mandatory. Ample warning
ders are available from the State of shall be given to men who may be affected
California Office of Procurement, Docu by the draw or otherwise exposed to dan
ments Section, Post Office Box 20181, ger from chute-pulling operations.
Sacramento, California 95820. The U.S. 57.9- 107Mandatory. Men shall not stand
Army Corps of Engineers, Safety-General on broken rock or ore over draw points if
Safety Requirements are available from there is danger that the chute will be
the U.S, Government Printing Office, pulled. Suitable platforms or safety lines
Washington, D.C. 20402. Bureau oi Recla shall be provided when work must be
mation Safety and Health Regulations for done in such areas.
Construction are available from the Bu 57.9- 108 [Reserved]
reau of Reclamation, Division of Safety, 57.9- 109 [Reserved]
Engineering and Research Center, Den 57.8- 110 Mandatory. Shelter holes shall
ver, Colorado 80225. SAE documents are be provided to ensure the safety of men
available from the Society of Automotive along haulageways where continuous
Engineers, Inc., 400 Commonwealth Drive, clearance of at least 30 -inches from the
Warrendale, Pennsylvania 15096.
farthest projection of moving equipment
57.9- 89 through 57.9-94 (Reserved) on at least one side of the haulageway
cannot be maintained.
U nderground O nly
57.97111 Mandatory. Shel ter holes shall be at least 4-feet wide, marked conspic
57.9- 95 [Reserved]
uously with lights or reflective signs or
57.9- 96 Mandatory. Tools or materialsr,eflective tape or reflectors or luminous
except properly located and secured rer paint, provide a minimum of 40-inch
ailing devices, shall not be carried on top clearance from the farthest projection of
of locomotives. Tools or materials shall moving equipment, and shall not be used
not be carried in the cab If they would for storage of Umber, tools, or other ma
Interfere with the operation of the loco terials unless a 40-inch clearance is main
motive.
tained.
57.9- 97 Mandatory. Trains shall be 57.9- 112 Mandatory. On rail haulage,
brought to a complete stop, then moved trip lights shall be used on the rear of
very slowly when coupling or uncoupling pulled trips and on the front of pushed
cars manually.
trips.
143
Title 30-- Mineral Resources
57.9- 113 Mandatory. Man trips shall he 57.10- 9 Mandatory. Men shall not ride
(operated at speeds consistent with the loaded buckets.
condition oftracks and equipment used. 57.10- 10 Mandatory. Where possible,
57.9- 114 Mandatory. Where man tripsaerial tramways shall not be started until
are used, discharge and boarding points the operator has ascertained that every
shall be designated. Men shall not board one is in the clear.
or leave moving man trip cars.
57.9- 415 Mandatory. Man trips shall b{e 57.11 Travelways and escapeways.
covered if there is danger or passengers
contacting the trolley wire. 57.9- 116 M andatory. During shift
T ravelw ays
changes the movement of rock or material G e n e r a l .-- S u r f a c e a n d U n d e r g r o u n d
trains shall be limited to areas where such trains could not present a hazard to men coming on or going off shift.
57.9- 117 IBeserved]
57.11- 1 Mandatory. Safe means or ac cess shall be provided and maintained to all working places.
57.11- 2 Mandatory. Crossovers, ele
vated walkways, elevated ramps, and
5 57.10 Aerial tramways.
stairways shall be or substantial construe
S urface O nly
tlon, provided with handrails, and main tained in good condition. Where necessary,
57.10- 1 Mandatory. Buckets shall notoeboards shall be provided.
he overloaded,and feed shallhe regulated 57.11- 3 Mandatory. Ladders shall be of
to prevent spillage.
substantial construction and maintained
57.10- 2 Mandatory. Inspection andin good condition.
maintenance of carriers (including load . 57.11-4 Mandatory. Portable rigid lad
ing and unloading mechanisms), ropes ders shall be provided with suitable bases
and supports, and brakes shall he per and placed securely when used.
formed by competent persons according 57.11- 5 Mandatory. Fixed ladders shall
ta the recommendations of the manufac be anchored securely and installed to pro
turer.
vide at least 3 inches of toe clearance.
57.10- 3 Mandatory. Any hazardous de 57.11- 6 Mandatory. Fixed ladders shall
fects shall be corrected before the equip project at least 3 feet above landings, or
iment is used.
substantial handholds shall be provided
57.10- 4 Mandatory. Positive-action-typaebove the landings.
brakes and deviceswhich apply the brakes 57.11- 7 Mandatory. Wooden compo
autom atically in the event of a power fail nents of ladders shall not be painted ex
ure shall be provided on aerial tramways. cept with a transparent finish.
57.10-
5 Mandatory. Track cable co5n7-.11- 8 {Reserved]
- nections shall not obstruct the passage of 57.11- 9Mandatory. Walkways with out
carriage wheels.
board railings shall be provided wherever
57.10- 6 Mandatory. Towers shall bpeersons are required to walk alongside
suitably protected from swaying buckets. elevated conveyor belts. Inclined railed
57.10- 7 Mandatory. Guard nets or othewr alkways shall be nonskid or provided
suitable protection shall be provlded where with cleats.
tramways pass over roadways, walkways, 57.11- 10 Mandatory. Vertical clearance
or buildings.
above stair steps shall be a minimum or
57.10- 8 Mandatory. Persons other thanseven (7) feet, or suitable warning signs or
maintenance men shall not ride aerial similar devices shall be provided to Indi
tramways unless the following features cate an Impaired clearance.
are provided:
57.11- 11 Mandatory. Persons using lad
(a) Two independent brakes, each ca ders shall face the ladders and have both
pable orholdlng the maximum load;
hands free for climbing and descending.
(b) Direct communication between ter 57.11- 12 Mandatory. Openings above,
minals;
below, or near travelways through which
(c) Power drives with emergency power men or materials may rail shall be pro
a valuable In case ofprimary powerfailure; tected by railings, barriers, or covers.
(d) Buckets equipped with positive locks Where it is impractical to install such pro
to prevent accidental tripping or dump tective devices, adequate warning signals
ing. shall be Installed.
LEHMAN 00674
144
4
Chapter )-- Mine Safety and Health Administration
bcoe55np77vr..e1o1y11vo--irdse.d11w34hMMeraaenniddtaaisttoonrreyyc..eMsCsoravorisynsgtoovceocrrnsovsessyhoarlsltbahne5ap7nir.n1o3c1v5l-iinddaee4tgd1irowMeneisathonfrrdloamamdtoodrrteyehr.esFtohhiroxasnreitdza7oilr9anwdtddaaelyegssrrsh.eawelslith shall be crossed only at designated cross from the horizontal shall be offset with
over points.
substantial landings at least every 30 feet
57.11- 15 [Reservedl
or have landing gates at least every 30
57.11- 16 Mandatory. Regularly usedfeet.
walkways and travelways shall be sanded, 37.11- 42 through 57.11-49 IReserved]
salted, or cleared or snow and ice as soon
as practicable.
Esc a-sways
57.11- 17 Mandatory. Fixed ladders shall not incline backwards.
U nd erg ro und O nly
57.11- 1Bthrough 57.11-24 IReserved) 57.11- 50 Mandatory. Every mine shall
have two or more separate, properly
S u r f -a c e O n l y
maintained escapeways to the surface
cleaabtsadeieqennnaeoa55vpucdgddns77eitkrt,v..sne3h1go1aaese0a11nuf(ltsvv-7e-eaamfe)etntreryordtfteoyiestslpb9neiu,3202roingtbl0o56creedftsasraMefemMteog,etcagqmeaeaotnraaiusrtneronteieteiduondpphaspanir,amolenrtflslooiererobuenoalrvqsrnecotyimsyiulnth-dt.e,nitbgevFotdsaoadFhtahmishtc.xiellaxkesaemlsahonengldhfodfotdubealrtriaetaplhienlylzrdareogdoobddhtfssnhtlefadeeastlavroeaeacdtsnesrrttl,se7x'0dfttoAmeonlfirheaevpfoooacesIevreetmnneesteentheectyfrliffauooedotnefrthdqgdnwepomgtedeuhcdmmotptoiiasoleitrelhofvtiessohontwaedcedrhyintnleaaps,eeleofpemasetbtdwssfetirowuseguaawaolrgeretnopshrfaeievekrarnoysooepcittghernclhoiveaesssaageirotcilrdwbnahslaneoepotnebpcheetdbdloheeoiaseycewwtieemchnh.xrrseahpaesgmpclaiy.raalltldorseeohcApneevnrrheaovwaoidmswdtettsuoeihileeltaeodogehedpcytn,pshihoossbnsefou,nseoudoaiddnraat.rrt
ders. 57.11- 27 Mandatory. Scaffolds an
working platforms shall be ofsubstantial construction and provided with handrails and maintained in good condition. Floor boards shall be laid properly and the scaf folds and working platforms shall not be overloaded, working platforms shall be provided with toeboards when necessary.
57.11- 28 through 57.11-34 IReservedl
dtmimale
limit ofone hour when using the nor exit method. These refuges must be
positioned so that the employee can reach
one of them within 30 minutes from the
time he leaves his workplace.
57.11- 51 Mandatory. Escape routes shall
be:
(a) Inspected at regular intervals and
maintained in safe, travelable condition.
<b) Marked with conspicuous and easily
U n derg ro und O nly
read direction signs that clearly indicate the ways of escape.
57.11- 35 IReserved]
57.11- 52 Mandatory. Reftige areas shall
57.11- 36 Mandatory. Trap doors or adb e:
equate guarding shall be provided hr lad (a) Of fire-resistant construction, pref
derways at each level. Doors sh all be kept erably hi untimbered areas of the mine.
operable.
lb) Large enough to accommodate read
57.11- 37 Mandatory. Ladderways conily the normal number or men in the par
structed after November 15, 1979, shall ticular area of the mine.
have a minimum unobstructed cross-sec (c) Constructed so they can be made
tional opening of 24 inches by 24 inches gastight.
measured from the face or the ladder.
(d) Provided with compressed air lines,
57.11- 38 Mandatory. Before entering awaterlines, suitable handtools. and stop
manway where persons may be working ping materials.
or traveling, a warning shall be given by 57.11- 53 Mandatory. A specific escape
the person entering the manway and ac and evacuation plan and revisions thereo r
knowledged by any person present in the suitable to the conditions and mining sys
manway.
tem of the mine and showing assigned re
57.11- 39 IReservedl
sponsibilities of all key personnel in the
57-11-40Mandatory. Travelways steeper event of an emergency shall be developed
145
Tille 30-- Mineral Resources
by the operator and set out in written quired by standard 57.19-120 shall be
form. Within 45 calendar days after pro utilized at least every 30 days for hoists
mulgation of this standard a copy of the designated as emergency hoists in any
plan and revisions thereof shall be avail evacuation plan.
able to the Secretary or his authorized 57.11- 57 [Reserved!
representative. Also, copies of the plan 57.11- 58 Mandatory. Each operator of
and revisions thereof shall be posted at an underground mine shall establish a
locations convenient to all persons on the check-tn and check-out system which shall
surface and underground. Such a plan provide an accurate record or persons in
shall be updated as necessary and shall the mine. These records shall be kept on
be reviewed Jotntiy by the operator and the surface in a place chosen to minimize
the Secretary or his authorized repre the danger of destruction by lire or other
sentative at least once every six months hazards. Every person underground shall
from the date or the last review. The plan cany a positive means of being identified.
shall include:
57.11- 59Mandatory. For the protection
(a) Mine maps or diagrams showing di of operators' of hoists located under
rections of principal air flow, location of ground which are part or the mine escape
escape routes and locations of existing and evacuation plan required under
telephones, primary fans, primary fan standard 57.11-53, the hoist operator shall
controls, lire doors, ventilation doors, and be provided with a respirable-atmosphere
refuge chambers. Appropriate portions of completely independent of the mine at
such maps or diagrams shall be posted at mosphere. This Independent ventilation
all shaft stations and in underground system shall convert, without contami
shops, lunchrooms, and elsewhere in nation, to an approved and properly
working areas where men congregate.
maintained 2-hour self-contained breath
(b) Procedures to show how the miners ing apparatus to provide a safe means of
will be notified of emergency.
escape for the hoist operator after the
(c) An escape plan for eachworking area hoisting duties have been completed as
in the mine to include instructions show prescribed in the mine escape and evac
ing how each working area should be uation plan for that hoist. The hoist op
evacuated. Each such plan shall be posted erator's independent ventilation system at appropriate shaft stations and else shall be provided by one of the following
where In working areas where men con methods:
gregate.
(a) A suitable enclosure equipped with
(d) A fire fighting plan.
a positive pressure ventilation system
(e) Surface procedure to rollow in an which may be operated continuously or
emergency, Including the notification of be capable of immediate activation from
proper authorities, preparing rescue within the enclosure during anemergency
equipment, and other equipment which evacuation. Air for the enclosure's venti
may be used in rescue and recovery op- lation system shall be provided in one of
erations.
the following ways--
(f) A statement of the availability of (I) Air coursed from the surface through
emergency communication and transpor a borehole into the hoist enclosure di
tation facilities, emergency power and rectly or through a metal pipeline from
ventilation and location of rescue person such borehole; or
nel and equipment.
(2) Air coursed from the surface through
57.11- 54 Mandatory. Telephone or othermetal duct work Into the hoist enclosure,
voice communication shall be provided although this duct work shall not be lo
between the surface and refuge chambers cated in timber-supported active work
an d such systems shall be independent of ings; or
the mine power supply.
(3) Air supplied by air compressors lo
57.11- 55 Mandatory. Any portion of acated on the surface and coursed through
designated escapeway which is inclined metal pipe into the hoist enclosure.
more than 30 degrees from the horizontal A back-up system shall be provided for
and th a t is more than 300 feet In vertical a hoist enclosure ventilation system pro
extent shall be provided with an emer vided by either of the methods set forth
gency hoisting facility.
in (a)i2) and JaX3Jabove. This back-upsys-
57.11- 56 Mandatory. The procedure fortem shall consist ofcompressed air stored
inspection, testing and maintenance re in containers connected to the enclosure.
LEHMAN 00675
146
Chapter 1-- Mine Safety and Health Administration
This back-up system shall provide and shall be labeled to show which circuit
maintain a respirable atmosphere in-the each device controls.
enclosure for a period of time equal to at 57.12- 7 Mandatory. Tr ailing-cable and
least twice the time necessary to com power-cable connections to junction boxes
plete the evacuation of all persons des shall not be made or broken under load.
ignated to use that hoist as prescribed in 57.12- 6 Mandatory. Power wires and
the mine escape and evacuation plan re cables shall be insulated adequately where
quired under standard 57.11-53; or
they pass into or out of electrical com
(b) An approved and properly maintained partments. Cables shall enter metal frames
self-contained breathing apparatus sys of motors, splice boxes, and electrical
tem which shall consist of a mask con compartments only through proper fit
nected to compressed air stored in tings. When insulated wires, other than
containers adjacent to the hoist controls. cables, pass through metal frames, the
The self-contained breathing system shall holes shall be substantially bushed with
provide a minimum of 24 hours of respir insulated bushings.
able atmosphere to the hoist operator. In 57.12- 9 [Reserved!
addition, the self-contained breathing 57.12- 10Mandatory. Telephone and low-
system shall be capable of a quick con potential signal wire shall be protected by
nect with the approved 2-hour self-con isolation or suitable insulation, or both,
tained breathing apparatus above.
from contacting energized power conduc
tors or any other power source.
5 57.12 Electricity.
57.12- 11 Mandatory. High-potential electrical conductors shall be covered, in
G en eral-- S urface and U nderground
sulated, or placed to prevent contact with low potential conductors.
57.12- 1 Mandatory. Circuits shall be 57.12- 12 Mandatory. The potential on
protected against excessive overload by bare signal wires accessible to contact by
fuses or circuit breakers of the correct persons shall not exceed 48 volts.
type and capacity.
57.12- 13Mandatory. Permanent splices
57.12- 2 Mandatory. Electric equipmentand repairs made in power cables. Includ
and circuits shall be provided with ing the ground conductor where provided,
switches or other controls. Such switches shall he; <a) Mechanically strong with
or controls shall be of approved design electrical conductivity as near as possible
and construction and shall be properly to that of the original; <b) insulated to a
installed.
degree at least equal to that of the origi
57.12- 3Mandatory. Individual overloadnal, and sealed to exclude moisture; and,
protection or short circuit protection shall (c) Provided with damage protection as
be provided for the trailing cables of mo near as possible to th at of the original,
bile equipment.
including good bonding to the outerjacket.
57.12- 4 Mandatory. Electrical conduc 57.12- 14 Mandatory. Power cables en-
tors shall be of a sufficient size and cur . ergizedtopotentialsinexcessofl50volts,
rent-carrying capacity to ensure that a phase-to-ground, shall not be moved with
rise in temperature resulting from normal equipment unless sleds or slings, insu
operations will not damage the insulating lated from such equipment, are used.
materials. Electrical conductors exposed When such energized cables are moved
to mechanical damage shall be protected. manually, insulated hooks, tongs, rapes,
57.12- 5 Mandatory. Mobile equipmenot r slings shall be used unless suitable pro
shall not run over power conductors, nor tection for persons is provided by other
shall loads be dragged over power con means. This does not prohibit pulling or
ductors, unless the conductors are prop dragging of cable by the equipment it
erly bridged or protected.
powers when the cable is physically at
57.12- 6 Mandatory. Distribution boxetsached to the equipment by suitable me
shall be provided with a disconnecting chanical devices, and the cable is insulated
device for each branch circuit. Such dis from the equipment in conformance with
connecting devices shall be equipped or other standards in this part.
designed in such a manner that it can be 57.12- 15 (Reserved!
determined by visual observation when 57.12- 16 Mandatory. Electrically pow
such a device is open and that the circuit ered equipment shall be deenergized be
is deenergized, and the distribution box fore mechanical work is done on such
147
Tifle 30-- Mineral Resources
equipment. Power switches shall be locked 57.12- 26 Mandatory. Metal fencing and
out or other measures taken which shall metal buildings enclosing transformers
prevent the equipment from being ener and switchgear shall be grounded.
gized without the knowledge of the indi 57.12- 27 Mandatory. Frame grounding
viduals working on it. Suitable warning or equivalent protection shall be provided
notices shall be posted at the power switch for mobile equipment powered through
and signed by the individuals who are to trailing cables.
do the work. Such locks or preventive de 57.12- 28Mandatory. Continuity and re
vices shall be removed only by the per sistance of grounding systems shall be
sons who installed them or by authorized tested immediately after installation, re
personnel.
pair,. and modification; and annually
57.12- 17Mandatory. Power circuits shallthereafter. A record of the resistance
be deenergized before work is done on measured during the most recent test
such circuits-unless hot-ilne tools are shall be made available on a request by
used. Suitable warning signs shall be the Secretary or his duly authorized rep
posted by the individuals who are to do resentative.
the work. Switches shall be locked out or 57.12- 29 [Reserved]
other measures taken which shall prevent 57.12- 30 -Mandatory. When a poten
the power circuits from being energized tially dangerous conditionis found it shall
without the knowledge of the individuals be corrected before equipment or wiring
working on them. Such locks, signs, or is energized.
preventive devices shall be removed only 57.12- 31 (Reserved)
by the person who installed them or by 57.12- 32 Mandatory. Inspection and
authorized personnel.
cover plates on electrical equipment and
57.12- 18 Mandatory. Principal powerjunction boxes shall be kept in place at
switches shall be labeled to show which all times except during testing or repairs.
units they control, unless ldentiilcation 57.12- 33 Mandatory. Hand-held electric
can be made readily by location. '
tools shall not be operated at high poten
57.12- 19 Mandatory. Where access Istial voltages.
necessary, suitable clearance shall be pro 57.12- 34 Mandatory. Portable exten
vided at stationary electrical equipment sion lights, and other lights th at by their
or switchgear.
location present a shock or bum hazard,
57.12- 20 Mandatory. Dry wooden platshall be guarded.
forms, insulating mats, or other electri 57.12- 35 Mandatory. Lamp sockets shall
cally nonconductive material shall be be of a weatherproof type where they are
kept in place at all switchboards and exposed to weather or wet conditlons that
power-control switches where shock haz may interfere with illumination or create
ards exist. However, metal plates on which a shock hazard.
a person normally would stand and which 57.12- 36 Mandatory. Fuses shall not be
are kept at the same potential as the removed or replaced by hand in an ener
grounded, metal, non-current-carrying gized circuit, and they shall not otherwise
parts ofthe power switches to be operated be removed or replaced in an energized
may be used.
circuit unless equipment and techniques
57.12- 21 Mandatory. Suitable dangerespecially designed to prevent electrical
signs shall be posted at all major electri shock are provided and used for such pur
cal installations.
pose.
57.12- 22 Mandatory. Areas containing 57.12- 37Mandatory. Fuse tongs or hot
mqjor electrical installations shall be en line tools shall be used when fuses are re
tered only try authorized persons.
moved or replaced in high-potential cir
57.12- 23 Mandatory. Electrical conneccuits.
tions and resistor grids that are difficult 57.12- 38Mandaion/. Trailingcablesshall
orimpractical to insulate shall be guarded, be attached to machines in a suitable
unless protection is provided by location. manner to protect the cable from damage
57.12- 24 (Reserved)
and to prevent strain on the electrical
57.12- 25 Mandatory. All metal enclosconnections.
ing or encasing electrical circuits shall be 57.12- 39 Mandatory. Surplus trailing
grounded or provided with equivalent cables to shovels, cranes and similar
protection. This requirement does not ap- - equipment shall be--
ply to battery-operated equipment.
(a) Stored til cable boats;
LEHMAN 00676
148
Chapter l -- Mine Safety and Health Administration
(b) Stored on reels mounted on the shall be connected securely to the ground-
equipment; or
return circuit.
(c) Otherwise protected from mechani 57.12- 54 through 57.12-64 [Reserved)
cal damage.
57.12- 40 Mandatory. Operating con
S u r fa c e O nly
escscotosNbtssifb8NE"MIcmtioShmPrnenehutsrphain1rpSoeoorealarraise5555on5g5epa,pueate5beaencrcailrrfurtte777r77nmNlt7scnlanppnci7erreoeiutfdtlgileln.n...oi.ma.ocitetotoaoit.b1sio1r1i11efd1anirs1iydctittntmktbohlzif2rvr2o2ne2i2dtiyeh.2eyg2aee.tcaanyeeer-.a-a-Mmnn--gidt-dtee-nWpatldonn.salnibTladbeRelctloo,SuaBrlbtgwaOdnobdeec4thrrhbo4ywnlr1uyuwcxSoauhdo3oMafe6ciefe9tHblbfe44teecesihnrtannbe4ht4D6e4saihLwg[yo57irehsidxscfkel2d11eed8eosRnnnlohbdeoraiMreeiaa)tMi1ufrsssnesdMsa-nteu,couteroemlpMh9afeMEytvcphNaetitesauedotnafaW6bnrral5rhtSoasoreuilqesimnrsoail8ovanddnlte7ade,nClrfanaclrbula",dtAtntardecev.eaeenefaittsddaSe1ttoiSsliawbstsdoddnaenehhnnhdrrigdcdr2.aid(ehtutetcdOeneasagtcitaraeeiates-ovymeatoicascpnaiem)se4alteoiodonlnf,er,omsrttonoltcetpl4frStrifrIgdyorUoaayiniethnvhrfPanyElycowso.utblhoan.nr[etynajeoiene.easooROaSvjnplyrrefsadGdam.ntronBstefaoedfrm.rsetpr.escaeetmyvrcer,sTotfuteisGmeddiosloklHthaeneftttnSdfyylhDene,i,ratuoHi2ntrtMeaorhastseetrhineihwlertn,hrrw.rathttcsvvodteesCaeaavNhegy2inaeaneediraeeieggernediolnnipoe.ecaglatttdterlsdarynctrrlSnaddrhhnlcietdnhnrab2te]odaCayallttCbieosshuMwi0smoidyrlpcuonohpofhDratliopaae4oao2ehtlnslneniicdeniaabo0esiinneesfgtmi0hdnaaeo,adnleusnh.lrd2eyrkdddph0ssse,sall-.ftt,ato-leplnlleobdescccwetlbliaaccaplspttgsoicbnelomgitut1eeyaolnuuutoh&rrisoi5roy5a50oit55iastcrpoeraot55dziwuhaus5t7ll77shtc7si7hkstdusaslseefe77oeulinb.7etasu..ltu..cee1lonss1di1a..d11terstn.tr8gbwsndrto11rei2hra1srg2as2hyb22settdsho.lt22i-ibrtufh2latn-aic--e,-asez,spolieila1--et-etnla1ynnsoelgtleh3orrtlennsenlsaflldlhqegohntdirhtlibioydetneiefmbn7ecguleg7-deawaaepserlncev0ea6r82b66lmh6ihweruml)bloe71iaencglcpio6uls7865eygtftig[co1rttav0lrioetnrnnmleRethioobrh0rtnuvaeMttMiofndnnMieriwoeyMaMrpfhsoMeretdtedfanneguisocnnsogeer.enasrnhueiarng.gaeknadturateoimdeeaedonoonsaomohnhetnnrc,edsnngttmharedurdtrsarpvegeefhdtcodpyddhdtao,asaalbrreoe.icaaaceotofeaagoltraarnnlttddaewaotl5nleoltesot,nptmnttrlemyelsrel)ohn7oosrooaorstrebeo,eedhdabcyord.etcrsyrreudrpetrtr1eaorynloeyy.ylthkhp.aanenaaih2tpsl.irame.t6.g.enosdTetaelEseden-uoseoleugud7newefnhroqWTr,ceblrnaPWidetgadr9saeeseowrnuteoreceerea2eouioinprnniifha(atir[rzhhn5snnrgigtrrwospuehpReillswwneaeiehfesiifeanrftnnpnoluzanspdlcceoresgthsigeaiiahegfeesdnegcnsreohntpirrerecireeosltsedsdeelmpezesohgartnsreyasraqltrhr.,m.oedatunelreadltmwvrttteaucltodolavarnhhuhnnereethrnbeieitaicunreheesrsedaacndpsabtdxeydtottrtshndd,e,arenn]stmesrdlhIeleenaincndllt
phone, or signal wires shall not be in stalled on the same crossarm with power
U n d erg ro u n d O nly
conductors. When carried on poles sup 57.12- 80 Mandatory. Trolley wires and
porting powerlines, they shall be installed bare power conductors shall be guarded
as specified by the National Electrical a t man trip loading and unloading points,
Code.
and at shaft stations. Where such trolley
57.12- 49 [Reserved)
wires and bare power conductors are less
57.12- 50 Mandatory. Trolley wires shallthan 7 feet above the rail, they shall be
be installed a t least seven (7) feet above guarded at all points where men work or
rails where height permits, and aligned pass regularly beneath.
and supported to suitably control sway 57.12- 81 Mandatory. All metallic pipe
and sag.
lines, 1,000 feet or more in length running
57.12- 51 and 57.12-52 [Reserved)
parallel to trolley tracks, that are used as
57.12- 53 Mandatory. Ground wires fora ground return circuit shall be bonded
lighting circuits powered ftom trolley wires to the return circuit rail at the ends of the
149
Title 30-- Mfneral Resources
pipeline and at intervals not toexceed 500 (b) However, this standard does not ap
feet ply to reciprocating-type air compressors
57.12- 82 Mandatory. Powerlines shalrlated over 10horsepower ifequipped with
be well separated or insulated from water* fusible plugs that were installed in the
lines, telephone lines, and air lines.
compressor discharge lines before No
57.12- 83 Mandatory. Power cables invember 15,1979, and designed to melt at
shafts and boreholes shall be fastened se temperatures at least 50 degrees below
curely in such a manner as to prevent un the flash point of the compressors' lubri
due strain on the sheath, insulation, or cating oil.
conductors.
57.13- 11 Mandatory. Air receiver tanks
57 12-84 Mandatory. Disconnecting shall be equipped with one or more au
switches that can be opened safely under tomatic pressure-relief valves. The total
load shall be provided underground at all rellevlngcapacity of the reliefvalves shall
branch circuits extending from primary prevent pressure from exceeding the
power circuits near shafts, adits, levels maximum allowable working pressure In
and boreholes.
a receiver tank by not more than 10 per
57.12- 85 Mandatory. Transformer stacent. Air receiver tanks also shall be
tions shall be enclosed to prevent persons equipped with indicating pressure gages
from unintentionally or inadvertently which accurately measure the pressure
contacting energized parts.
within the air receiver tanks.
57.12- 86Mandatory. Trolley and trolley 57.13- 12 Mandatory. Compressor air in
feeder wire shall be installed opposite the takes shall be installed to insure that only
clearance side of haulageways. However, clean, uncontaminated air enters the
this standard does not apply where phys compressors.
ical limitations would prevent the safe in 57.13- 13 and 57.13-14 Reserved)
stallation or use ofsuch trolley and trolley 57.13- 15Mandatory, (a) Compressed-air
feeder wire.
receivers and other unfired pressure ves
57.12- 87 [Reservedl
sels shall be inspected by inspectors hold
57.12- 88 Mandatory. No splice, excepint g a valid National Board Commission
a vulcanized splice or its equivalent, shall and in accordance with the applicable
be made in a trailing cable within 25 feet chapters at the National Board Inspec
of the machine unless the machine is tion Code, a Manual for Boiler and Pres
equipped with a cable reel or other power sure Vessel Inspectors, 1979. This code is
feed cable payout-retrieval system. How incorporated by reference and made a
ever, a temporary splice may be made to part of this standard, may be examined
move the equipment for repair.
at any Metal and Nonmetal Mine Safety
57.12- 89 (Reservedl
and Health District Office of the Mine
Safety and Health Administration, and
57.13 Compressed air and boilers.
may be obtained from the publisher, the National Board of Boiler and Pressure
G en era l-- S u rfa c e and U nderground
Vessel Inspectors, 1055 Crupper Avenue, Columbus, Ohio 43229.
57.13- 1Mandatory. All boilers and pres (b>Records ofinspections shall be kept
sure vessels shall be constructed, in In accordance with requirements of the
stalled, and maintained In accordance with the standards and specifications of the American Society of Mechanical En
National Board Inspection Code, and the records shall be made available to the Secretary or his authorized representa
gineers Boiler and Pressure Vessel Code. 57.13- 2 through 57.13-9 (Reserved)
tive. 57.13- 16 [Reserved)
C o m p r e s s e d A ir
57.13- 17 Mandatory. Compressor dis charge pipes where carbon build-up may
57.13- 10 Mandatory, (a) Reciprocating-occur shall be cleaned periodically as rec
type air compressors rated over 10 horse ommended by the manufacturer, but no
power shall be equipped with automatic less frequently than once every two (2) tem perature-actuated shutoff mecha years. nisms which shall be set or adjusted to 57.13- 18 [Reserved)
the compressor when the normal operat 57.13- 19 Mandatory. Repairs involving ing temperature is exceeded by more than the pressure system of compressors, re
25 percent.
ceivers, or compressed-air-powered
150
LEHMAN 00677
Chapter 1-- Mine Safety and Health Administration
equipment shall not be attempted until the pressure has been bled off.
Inspectors. 1979, published by the Na tional Board ofBoiler and Pressure Vessel
57.13- 20 Mandatory. At no time shalIlnspectors.
compressed air be directed toward a per son. When compressed air is used, all nec
Chapter and Title
essary precautions shall be taken to I Glossary oi Terms.
protect persons from injury.
II Inspection of Boilers and Pressure
57.13- 21 Mandatory. Except where au Vessels.
tomatic shutoff valves are used, safety III Repairs and Alterations to Boiler
chains or other suitable locking devices
and Pressure Vessels by Welding.
shall be used at connections to machines IV Shop Inspection of Boilers and
of high-pressure hose lines oi '/-inch in
Pressure Vessels.
side diameter or larger, and between high - V Inservice inspection of Pressure
pressure hose lines of '/ inch inside di
Vessels by Authorized Owner-User
ameter or larger, where a connection fail
Inspection Agencies.
ure would create a hazard.
Appendix and Title
57.13- 22 through 57.13-29 [ReservedJ A Safety and Safety RellefValves.
B oilers
B Non-ASME Code Boilers and Pres
57.13- 30 Mandatory, (a) Fired vessels (boilers) shall be equipped
pressure with
C
sure Vessels. Storage of Mild Steel Covered Arc
Welding Electrodes.
water level gages, pressure gages, auto D-R National Board "R" (Repair)
matic pressure-relief valves, blowdown piping, and other safety devices approved
Symbol Stamp. D-VR National Board "VR" (Repair
by the American Society of Mechanical
of Safety and Safety Relief Valve)
Engineers fcoprotectagalnst hazards from
Symbol Stamp.
overpressure, ilameouts, fUel Interrup D-VR1 Certificate oi Authorization for
tions and low water level, all as required
Repair Symbol Stamp for Safety
by the appropriate sections, chapters and
and Safety Relief Valves.
appendices listed in paragraphs (b)(1) and D-VR2 Outline of Basic Elements of
(2) below.
Written Quality Control System
(b) These gages, devices and piping
for Repairers ofASME Safety and
shall be designed, installed, operated,
Safety ReliefValves.
maintained, repaired, altered, inspected, D-VR3 Nameplate Stamping for "VR".
and tested by inspectors holding a valid E Owner-user Inspection Agencies.
National Board Commission and in ac F Inspection Forms.
cordance with the following listed sec tions, chapters and appendices:
(1) The ASME Boiler and Pressure Ves sel Code, 1977. published by the American Society orMechanical Engineers.
(c) Records of inspections and repairs shall be kept in accordance with the re quirements of the ASME Boiler and Pres
sure Vessel Code-and the National Board Inspection Code. The records shall be
Section and Tide
made available to the Secretary of his au
I Power Boilers.
thorized representative.
H Material Specifications--P art A-- (d) Sections of the ASME Boiler and
Ferrous.
Pressure Vessel Code, 1977, listed in par
II Material Specifications--P art B-- agraph (b)(1) above, and chapters and ap
Nonrerrous.
pendices of the National Board Inspection
II Material Specifications--P art C-- Code, 1979, listed in paragraph (b)(2)above,
Welding Rods, Electrodes, and are Incorporated by reference and made
Filler Metals.
a part oi this standard. These publica
IV Heating Boilers.
tions may be obtained from the publish
V Nondestructive Examination.
ers, the American Society of Mechanical
VI Recommended Rules for Care and Engineers, 345 East Forty-seventh Street.
Operation ofHeating Boilers.
New York, N.Y. 10017, and the National
vn Recommended Rules for Care of Board of Boiler and Pressure Vessel In
Power Boilers.
spectors, 1055 Crupper Avenue. Colum
(2)The National Beard Inspection Code, bus, Ohio 43229. The publications may be
a Manual for Boiler and Pressure Vessel examined at any Metal and Nonmetal
151
Tili 30-- Mineral Resources
Mine Safety and Health District Office of the Mine Safety and Health Administra tion.
57.13- 31 through 57.13-34 (Reserved!
57.14 Use of equipment.
GUARDS
57.14- 13 Mandatory. Fork-lift trucks, front-end loaders, and bulldozers shall be
provided with substantial canopies when necessary to protect the operator.
57.14- 14 Mandatory. Face shields or goggles, in good condition, shall be worn when operating a grinding wheel.
57.14- 15 through 57.14-24 (Reserved)
G en er a l-- S u r fa c e and U ndergro und
Methods and P rocedures
57.14- 1 Mandatory. Gears; sprockets; chains; drive, head, tall, and takeup pul G e n e r a l -- S u r f a c e a n d U n d e r g r o u n d
leys; flywheels; couplings; shafts; saw- 57.14- 25 [Reserved!
blades; fan Inlets; and similar exposed 57.14- 26 Mandatory. Unsafe equipment
moving machine parts which may be con or machinery shall be removed from serv
tacted by persons, and which may cause ice Immediately.
injury to persons, shall be guarded.
57.14- 27 Mandatory. Operation of ma
57.14- 2 Mandatory. Overhead belts shalclhinery or equipment shall he assigned
be guarded if the whipping action from a only to competent persons.
broken line would be hazardous to per 57.14- 28 [Reserved)
sons below.
57.14- 29 Mandatory. Repairs or main
57.14- 3 Mandatory. Guards at contenance shall not be performed on ma
veyor-drive, conveyor-head, and con chinery until the power is off and the
veyor-tall pulleys shall extend a distance machinery Is blocked against motion, ex
sufficient to prevent a person from acci cept where machinery motion is neces
dentally reaching behind the guard and sary to make adjustments.
becoming caught between the belt and 57.14- 30 Mandatory. Men shall not work
the pulley.
on or from a piece of mobile equipment
57.14- 4 and 57.14-5 IReserved)
In a raised position until it has been
57.14- 6 Mandatory. Except when testblocked In place securely. This does not
ing the machinery, guards shad be se preclude the use ofequlpmentspeclfically
curely in place while machinery Is being designed as elevated mobile work plat
operated.
forms.
57.14- 7 Mandatory. Guards shall be of 57.14- 31 Mandatory. Drive belts shall
substantial construction and properly not be shifted while In motion unless the
maintained.
machines are provided with mechanical
57.14- aMandato ry. Stationary grindingshifters.
machines other than special bit grinders 57.14- 32 Mandatory. Belts, chains, and
shad be equipped with;
ropes shall not be guided onto power-dri
(a) Peripheral hoods (less than 90" throat ven moving pulleys, sprockets, or drums
openings) capable of withstanding the with the hands except on slow moving
force of a bursting wheel;
equipment especially designed for hand
(b) Adjustable tool rests set as close as feeding.
practical to the wheel;
57.14- 33 Mandatory. Pulleys of convey
(c) safety washers.
ors shall not be cleaned manually while
57.14- 9 Mandatory. Grinding wheelsthe conveyor Is In motion.
shall be operated within the specifica 57.14- 34 Mandatory- Belt dressing shall
tions ofthe manufacturer of the wheel. not he applied manually while belts are
57.14- 10 Mandatory. Hand-held powerin motion unless an aerosol-type dressing
tools, other than rock drills, shall be Is used.
equipped with controls requiring con 57.14- 35 Mandatory. Machinery shall
stant hand or finger pressure to operate not be lubricated while in motion where
the tools or shall be equipped with friction a hazard exists, unless equipped with ex
or other equivalent safety devices.
tended fittings or cups.
57.14- 11Mandatory. Guards, shields, or 57.14- 36 Mandatory. Tools and equip
other suitable protection shall be pro ment shall not be used beyond the design
vided In areas where Hying or falling ma capacity Intended by the manufacturer,
terials present a hazard to personnel.
where such use may create a hazard to
57.14- 12 [Reserved]
personnel.
LEHMAN 00678
152
Chapter 1-- Mine Safety and Health Administration
57.14- 37 through 57.14-44 [Reserved]
Surface O n ly
S u r fa c e O nly
57.15- 20 Mandatory. Life jackets or belts
57.14tions shall lated.
45 be
Mshaienlddaetdorayn. dWweeldlli-nvgenotiperasfahl5al7ilnl.1gb5ei-nwto2o1wrntahwtreohr.uergeht5h7e.r1e5I-2s9da(Rngeseerrvfreodm]
57.14- 46 through 57.14-54 (Reserved!
U nderground O nly
U n d erg ro un d O nly
57.15- 30 Mandatory--A 1-hour self-res
57.14tions shall lated.
55 be
Mshaienlddaetdoryan. dWweledlli-nvgenotiperacaaunvedaiHldaebevalielctebhyAaptdhpmerooivnpeiesdrtrabatytoirothntoeshaMlalliplneberesSomanfanedetyel underground. Each operator shall main
tain self-rescue devices in good condition.
ff 57.15 Persona) protection.
57.15- 31 Mandatory--(a) Except as pro
vided In paragraphs (b) and (c) of this sec
G e n e r a i^ S u r f a c e a n d U n d er g r o u n d
tion, self-rescue devices meeting the
57.15- 1 Mandatory. Adequate (lrst-aidrequirements of standard 57.15-30 shall
materials, Including stretchers and blan be worn or carried by all persons under
kets, shad he provided at places conve ground. nient to all working areas. Water or (blWhere the wearing or carrying of self
neutralizing agents shall he available rescue devices meeting the requirements
where corrosive chemicals or other harm ofstandard 57-15-30Is hazardous to a per
ful substances are stored, handled, or son, such self-rescue devices shall be lo
used.
cated at a distance no greater than 25feet
57.15- 2 Mandatory. All persons shallfrom such person.
wear suitable hard hats when in or around (cl Where a person works on or around
a mine or plant where falling objects may mobile equipment, self-rescue devices may
create a hazard.
be placed in a readily accessible location
57.15- 3 Mandatory. All persons shallon such equipment.
wear suitable protective footwear when in or around anareaofam ineor plant where 5 57.16 Materials storage and
a hazard exists which could cause an in handling.
jury to the feet 57.15- 4 Mandatory. All persons shall G e n e r a l -- S u r f a c e a n d U n d e r g r o u n d
wear safety glasses, goggles, or face shields 57.16- 1 Mandatory. Supplies shall not
or other suitable protective devices when be stacked or stored In a manner which
in or around an area of a mine or plant creates tripping or fall-of-material haz
where a hazard exists which could cause ards.
Injury to unprotected eyes.
57.16- 2 Mandatory, (a) Bins, hoppers,
57.15- 5 Mandatory. Safety belts andsilos, tanks, and surge piles, where loose
lines shall be worn when men work where unconsolidated materials are stored, han
there Is dan ger of falling; a second person dled or transferred shall be--
shall tend the lifeline when bins, tanks, or (1) Equipped with mechanical devices
other dangerous areas are entered.
or other effective means of handling ma
57.15- 6 Mandatory. Special protectivteerials so that during normal operations
equipment and special protective cloth persons are not required to enter or work
ing shall be provided, maintained in a where they are exposed to entrapment by
sanitary and reliable condition and used the caving or sliding of materials; and
whenever (1) hazards of process or envi (2)Equipped with supply and discharge
ronment, (2) chemical hazards, (3) radiol operating controls. The controls shall be
ogical hazards, or (4) mechanical irritants located so that spills or overruns will not
are encountered in a manner capable of endanger persons.
causing Injury or impalement.
(b) Where persons are required to move
57.15- 7 Mandatory. Protective clothingaround or over any facility listed in this
or equipment and face-shields or goggles standard, suitable walkways or passage
shall be worn when welding, cutting, or ways shall be provided.
working with molten metal.
(c) Where persons are required to enter
57.15- 8 through 57-15-19 (Reserved] any facility listed In this standard for
153
Title 30-- Mineral Resources
maintenance or inspection purposes, lad poured and before a container of molten
ders, platforms, or staging shall be pro metal is moved'.
vided. No person shall enter the facility 57.16- 14Mandatory. Operator-carrying
until the supply and discharge of mate overhead cranes shall be provided with;
rials have ceased and the supply and dis (a) Bumpers at each end of each rail;
charge equipment is locked out. Persons (b) Automatic switches to halt up travel
entering the facility shall wear a safety of the blocks before they strike the hoist;
belt or harness equipped with a lifeline (c) Effective audible warning signals
suitably fastened. A second person, sim within easy reach or the operator;
ilarly equipped, shall be stationed near (d) A means to lock out the disconnect
where the lifeline Is fastened and shall switch.
constantly adjust it or keep it tight as 57.16- 15 Mandatory. No person shall
needed, with minimum slack.
work from or travel on the bridge of an
57.16- 3 Mandatory. Materials that canoverhead crane unless the bridge Is pro
create hazards If accidentally liberated vided with substantial footwalks with toe-
(Tom their containers shall be stored in a boards and railings the length or the
manner that minimizes the dangers.
bridge.
57.16- 4 Mandatory. Hazardous mate 57.16- 16 Mandatory. Fork and other
rials shall be stored in containers or a type similar types of lift trucks shall be oper
approved for such use by recognized ated with the--
agencies; such containers shall be labeled (a) Upright tilted back to steady and
appropriately.
secure the load;
57.16- 5 Mandatory. Compressed and (b) Load in the upgrade position when
liquid gas cylinders shall be secured in a ascending or descending grades in excess
safe manner.
of 10 percent;
57.16- 6 Mandatory. Valves on com (c) Load not raised or lowered enroute
pressed gas cylinders shall be protected except for minor adjustments; and
i>y covers when being transported or (d) Load-engaging device downgrade
stored, and by a safe location when the when traveling unloaded on all grades.
cylinders are in use.
57.16- 17Mandatory. Where the stretch
57.16- 7Mandatory, (a) Taglines shall being or cbntraction of a hoist rope could
attached to loads that may require stead- create a hazard, chairs or other suitable
ring or guidance while suspended.
blocklngshall be used to support convey
(b) Hitches and slings used to hoist ma- ances at shaft landings before heavy
-.erials shall be suitable for the particular equipment or material is loaded or un
materia! bandied.
loaded.
57.16- 8 (ReservedI
57.16- 18 through 97.16-34 (Reserved)
57.15- 9 Mandatory. Men shall stay clear
ri suspended loads. 57.16- 10 Mandatory. To protect peison-
Underground O nly
lel, material shall not be dropped from an 57.16- 35 [Reserved!
. jverhead elevation until the drop area Is
irst cleared of personnel and the area is 9 57.17 Illum ination.
hen either guarded or a suitable warning
s given.
57.16- 11 Mandatory. Men shall not ride
S u rfa ce O nly
>n loads being moved by cranes or der- 57.17- 1 Mandatory. Illumina don suffi
teks, nor shall they ride the hoisting cient to provide safe working conditions
looks unless such method eliminates a shall be provided in and on all surface
peater hazard.
structures, paths, walkways, stairways,
57.16- 12 Mandatory. Chemical subswitch panels, loading and dumpings! tes,
stances, including concentrated acids and and working areas.
dkalies, shall be stored to prevent inad 57.17- 2 through 57.17-9 IReserved)
vertent contact with each other or with
>ther substances, where such contact
:ould cause a violent reaction or the lib-
U nderground O n ly
iration of harmful fumes or gases.
57.17- 10Mandatory. Individual electric
57.16- 13 Mandatory. Suitable warninglamps shall be carried for illumination by
;hall be given before molten metal is all persons underground.
LEHMAN 00679
54
Chapter 1-- Mine Safety and Health Admin trattoti
57.18 Safety programs.
danger his safety unless he can communicate with others, can be heard,
G en er a l^-Su r fa c e and U n d erg ro u n d
or can be seen.
57.18- 1 [Reserved]
57.18- 21 through 57.18-24 [Reserved]
57.18- 2 Mandatory, (a) A competent person designated by the operator shall
U n d erg r o u n d O nly
examine each working place at least once 57.18- 25 Mandatory. No employee shall
each shift Tor conditions which may ad be assigned, or allowed, or be required to
versely affect safety or health. The oper perform work alonein any area where haz
ator shall promptly initiate appropriate ardous conditions exist that would en
action to correct such conditions.
danger his safety unless his cries for help
(b) A record that such examinations can be heard or he can be seen.
were conducted shall be kept by the op 57.18- 26 [Reserved]
erator for a period of one (1)year, and shall 57.18- ^27 [Reserved]
be made available for review by the Sec 57.18- 28 Mandatory, (a) Within 6 months
retary or his authorized representative. after promulgation of this standard and
(c) In addition .condltionsthat may pre thereafter on an annual basis all persons
sent an imminent danger which are noted who are required to go underground, shall
by the person conducting the examina be instructed in the Mine Safety' and
tion shall be brought to the Immediate Health Administration approved course
attention of the operator who shall with contained in Bureau of Mines Instruction
draw all persons from the area affected Guide 19, "Mine Emergency Training"
(except persons referred to in section (September 1972). The instruction shall,
104(c) of the Federal Mine Safety and be given by MSHA personnel or by per
Health Act of 1977) until the danger Is sons who are certified by the Mine Safety
and Health Administration, Division of
57.18- 3 through 57.1B-5 [Reserved)
Education and Training Operations, to
57.18- 8 Mandatory. Newemployees shallgive such instruction.
be indoctrinated In safety rules and safe (b) Within 6 months after promulgation
work procedures.
of this standard and thereafter on an an
57.18- 7 and 57.18-8 [Reserved]
nual basis ail persons who go under
57.18- 9 Mandatory. When persons areground shall be instructed in-the Mine
working at the mine, a competent person Safety and Health Administration course
designated by the mine operator shall be contained in Bureau of Mines Instruction
in attendance to take charge In case of an Guide 2, "MSA W-85 SelT-Rescuer" (March
emergency.
1972), or Bureau of Mines Instruction
57.18- 10 Mandatory. Selected superviGuide 3, "Permissible Drager 810 Respi
sors shall be trained in first aid. First aid rator Tor Self-Rescue" (March 1972). The
training shall be made available to all in Instruction shall be given by MSHA per
terested employees.
sonnel or by persons who are certified by
57.18- 11 [Reserved]
the Mine Safety and Health Administra
57.18- 12 Mandatory. Emergency teletion. Division of Education and Training
phone numbers shall be posted at appro Operations to give such instructions: Pro
priate telephones.
vided. however, that if a Mine Safety and
57.18- 13 Mandatory. A suitable comHealth Administration instructor or a cer
munication system shall be provided at tified instructor is not immediately avail
the mine to obtain assistance in the event able such instruction of new employees in
of an emergency.
self-rescuers may be conducted by qual
57.1B-14 Mandatory. Arrangements shall ified company personnel who are not cer
b e made in advance for obtaining emer tified, but who have obtained provisional
gency medical assistance and transpor approval from the Mine Safety and Health
tation for injured persons.
Administration, Division of Education
57.18- 15 through 57.18-19 [Reserved] and Training Operations, to give such in
struction. Any person who has not had
S urface Only
self-rescuer instruction within 12 months
57.18- 20 Mandatory. No employee shallimm ediately preceding going under
be assigned, or allowed, or be required to ground shall be instructed in the use of
perform wotk alone in any area where haz self-rescuers before going underground.
ardous conditions exist that would en- (c) All instructional material, handouts.
155
Tille 30--Mineral Resources
visual aids, and other such teaching ac prevent accidental withdrawal of the
cessories used by the operator in the clutch.
course prescribed In paragraphs (a) and 57.19- 6 Mandatory. Automatic hoists
(b) shall be available for inspection by the shall be provided with devices that au
Secretary or his authorized representa tomatically apply the brakes in the event
tive. of power failure.
<d) Records of all instruction shall be 57.19- 7Mandatory. All manhoistsshall
kept at the mine site or nearest mine of be provided with devices to prevent ov
fice at least 2 years from the date of in ertravel. When utilized in shafts exceed
struction. Upon completion of such ing lOOfeetln depth,such hoistsshall also
instruction, copies of the record shall be be provided with overspeed devices.
submitted to the nearest Mine Safety and 57.19- 8 Mandatory. Where creep or slip
Health Administration training center. may alter the effective position of safety
(e) The Bureau of Mines Instructiondevices, friction hoists shall be equipped
guides to which reference is made in par with synchronizing mechanisms that re
agraphs (a) and (b) of this standard are calibrate the overtravel devices and po
hereby incorporated by reference and sition indicators.
made a part hereof. The incorporated In 57.19- 9Mandatory. An accurate and re
struction guides are available and shall liable indicator of the position ofthe cage,
be provided upon request made to any skip, bucket, or cars in the shaft shall be
Mine Safety and Health Administration provided.
training center or Metal and Nonmetal 57.19- 10Mandatory. Hoist controls shall
Mine Safety and Health Subdistrict Of be piaced or housed so that the noise from
fice. machinery or other sources will not pre
5 57.19 Man hoisting.
vent hoistmen horn hearing signals. 57.19- 11 Mandatory. Flanges on drums
The hoisting standards in this section shall extend radially a minimum of 4
apply to those hoists and appurtenances inches or three rope diameters beyond the
used forhoistlng persons. However, where last wrap, whichever is the lesser.
persons may be endangered by hoists and 57.IS-12 Mandatory. Where grooved
appurtenances used solely for handling drums are used, the grooves shall be of
ore, rock, and materials, the appropriate suitable size and pitch for the ropes used.
standards should be applied.
57.19- 13 Mandatory. Where any diesel
Emergency hoisting facilities should or similar fuel-injection engine Is used to
conform to the extent possible to safety power a hoist, the engine shall be equipped
requirements for other hoists, and should with a damper or other cutoff In its air
be adequate to remove the persons from Intake system. The control handle shall
the mine with a minimum ofdelay.
be clearly labeled to indicate that its in
H oists
tended function is for emergency stop ping only.
57.19- 1 Mandatory. Hoists shall have 57.19- 14 Mandatory. In a frictlon'holst
rated capacities consistent with the loads installation, tapered guides or other ap
handled and the recommended safety fac proved devices shall be installed above
tors of the ropes used.
and below the limits of regular travel of
57.19- 2 Mandatory. Hoists shall be anth e conveyance and arranged to prevent
chored securely.
overtravel in the event of failure oi other
57.19- 3Mandatory. Belt, rope, or chainsdevices.
shall not be used to connect driving mech 57.19- 15 [Reserved]
anisms to man hoists.
57.19- 16 [Reserved]
57.19- 4 Mandatory. Any hoist used to 57.19- 17Mandatory. Each electric hoist
hoist men shall be equipped with a brake shall be equipped with a manually-oper-
or brakes which shall be capable ofhold- able switch that will initiate emergency
ing its fully loaded cage, skip, or bucket braking action to bring the conveyance
at any point in the shaft.
and the counterbalance safely to rest.
57.19- 5 Mandatory. The operatingThis switch shall be located within reach
mechanism of the clutch of every man- of the holstman in case the manual con
hoist drum shall be provided with a lock trols of the hoist fail.
ing mechanism, or Interlocked electri 57.19- 18 Mandatory. When an over-
cally or mechanically with the brake to travel by-pass switch is installed, the
LEHMAN 00680
156
Chopter 1--Mine Safety ond Health Administration
switch shall function so as to allow the conveyance to be moved through the ov ertravel position when the switch is held in the closed position by the hoistman. The overtravel by-pass switch shall re turn automatically to the open position when released by the hoistman.
57.19- J9 IReservedJ '
Wire R ope
less than the figures given in the accom panying table.
(c) As a minimum, the foliowing number
orclips or equivalent shall be used for var
ious diameters of six-strand, J9-wlre
plowsteel ropes:
'
(Follow manufacturer's recommenda tions for other kinds of wire rope and clips:)
57.19- 20 [Reserved]
57.19- 21 Mandatory. The following
static-load safety factors shall be used for selecting ropes to be used for hoisting
Diameter of rope, Inches
men and fordetermining when such ropes
shall be removed from man hoists.
Number of dips
Centerto
center spacing of dips, inches
Minimum Minimum Length o frope Ln shaft factor of factor of
(feet)
safety safety
(new rope) (remove)
500 or l e s s ......... .............. 501-1,000 ........... .............. 1.001-2,000 ........ .............. 2,001-3,000 ........
3J)01 or m o re ..... ..... .......
8 7 6
5 4
8.4 5.8
5.0 4.3
3.6
Vi ....
....
1.
IW ..
IV* ..
m ..
m ..
i 1
....... .....
i% ..
2 ....
2!4 ..
2Vi ..
...... ..
4
4 4
5 5 6
6
S
1
8 8 8
8
4V* 5V* g
6 VA 5Vi 9 SVi
10 11w 12 J3 14
57.19- 22 Mandatory. The end oi the
rope a t the drum shall make at least one Id) For all ropes less than three-quarter
full turn on the drum shaft, or a spoke of Inch In diameter at least four clips or
the drum in the case of a free drum, and equivalent shall b e used.
shall be fastened securely by means of [e) When special conditions require the
rope clips or clamps. There shall be three attachment ofa sling to thehoistlng cable
full turns of cable or rope on the hoisting to handle equipment in the shaft, the
drum when the cable or rope Is extended sling shall be attached by clips or equiv
to its maximum working length. This alent in accordance with the table in par
standard does not apply to diction hoists. agraph (c) of thlsstandard.
57.19- 23 [Reserved]
57.16- 25 [Reserved]
57.19- 24 Afandalory. The rope shall be 57.16- 26 Mandatory. Safety device a t
attached to the load by the thlmble-and- tachments to hoist ropes shall be se
cllp method, the socketing method, or lected, installed, and m ain tain ed
other approved method. If the socketing according to manufacturer's specifica
method Is employed, zinc or its equivalent tions to minimize internal corrosion and
shall he used. The use ofBabbitt metal or weakening of the hoist rope.
lead for socketing wire ropes is prohib 57.19- 27 [Reserved]
ited. If the thimble-and-clip method is 57.16- 28 through 57.19-34 ]Reserved]
used, the following shall he observed:
(a) The rope shall be attached to the
Headframes and S heaves
load by passing one end around an oval 57.19- 35 Mandatory. All headframes
thimble that Is attached to the load bend shall be constructed with suitable design
ing the end back so that It is parallel to considerations to allow for all dead loads,
the long or "live" end of the rope and fas live loads, and wind loads.
tening the two parts of the rope together 57.19- 36 Mandatory. Headframes shall
with clips.
be high enough to provide clearance for
(b) The U-bolt ofeach clip shall encircle overtravel and safe stopping of the con
the short or "dead" end of the rope and veyance.
the distance between clips shall not be 57.19- 37 Mandatory. Fleet angles on
1S7
Title 30--Mineral Resources
hoists installed after November 15, 1979, 57.19- 53 Mandatory. In shaft sinking shall not be greater than one and one-half where a platform is suspended by wire
degrees for smooth drums or two degrees ropes, such ropes shall have an approved
for grooved drums.
rating for the suspended load.
57.19- 38 Mandatory. P la tf o rm s w ith 57.19- 54 Mandatory. Where rape guides
t o e b o a r d s a n d h a n d r a ils s h a ll b e p ro are used in shafts other than in shaft sink
vided around elevated head sheaves.
ing operations, the rope guides shall be a
57.19- 39 Mandatory. All personnetlype of lock coll construction.
hoists, except emergency escape hoists and hoists with rope speeds of ZOOfeetper
Hoisting P rocedures
minute or less, installed after November 57.19- 55 Mandatory. When a manually
15, 1979, shall have drum and sheave operated hoist is used, a qualified hoist-
tread diameters--
man shall remain within hearing of the
(1) Not less than BOtimes the hoist rope telephone or signal device at all times
diameter for slope or inclined shaft ap while any person is underground.
plications;
57.19- 56 Mandatory. When automatic
(2) Not less than 8Qtimes the hoist rope hoisting is used, a competent operator of
diamete r If the hoist ropes are one inch in the hoist shall be readily available at or
diameter or greater, or not less than 60 near the hoisting device while any person
times the hoist rope diameter if the hoist is underground.
ropes are less than one inch in diameter 57.19- 57 Mandatory. No person shall
for vertical shaft applications; or
operate a hoi3t unless within the preced
(3)Notless than 100 times the hoist rope ing 12 months he has had a medical ex
diameter for tacked coil ropes.
am ination by a qualified, licensed
57.19- 40 Mandatory. Head, idler, knucphysician who shail certify his fitness to
kle, and curve sheaves shall have grooves perform this duty. Such certification shall
of proper contour for the specific rope di be available at the mine.
ameter used.
57.19- 58 Mandatory. Only experienced
57.19-41 through 57.19-44 IReservedJ hoistmen shall operate the hoist except
Conveyances
in cases of emergency and in the training of new hoistmen.
57.19- 45 Mandatory. Man cages and 57.19- 59 [Reserved!
skips used for hoisting or lowering em 57.19- 60 [Reserved]
ployees or other persons in any vertical 57.19- 61 Mandatory. The safe speed for
shaft or any incline shaft with an angle of hoisting men shall be determined for each
inclination of forty-five (45) degrees from shaft, and this speed shall not be ex
the horizontal shall be covered with a ceeded. Men shall not be hoisted at a
metal bonnet
speed faster than 2,500 feet per minute,
57.19- 46 through 57.19-48 (Reserved! except in an emergency.
57.19- 49 Mandatory. Buckets shall not 57.19- 62 Mandatory. Maximum normal
be used to hoist men except during shaft operating acceleration and deceleration
sinking operations, inspection, mainte shall not exceed 6 feet per second per sec
nance, and repairs.
ond. During emergency braking, the de
57.19- 50 Mandatory. Buckets used toceleration shall not exceed 16 feet per
hoist persons during vertical shaft Sink second per second.
ing operations shail: (a) Be securely at 57.19- 63 Mandatory. Only authorized
tached to a crosshead when traveling in persons shall be in hoist rooms.
either direction between the lower and 57.19- 64 [Reserved [
upper ctosshead parking locations', (b) 57.19- 65 Mandatory. Conveyances shall
Have overhead protection when the shaft not be Iowered by the brakes alone except
depth exceeds 50 feet; (c) Have sufficient during emergencies.
depth or a suitably designed platform to 57.19- 66 Mandatory, in shafts Inclined
transport persons safely in a standing po over 45 degrees, the operator shall deter
sition; and (d) Have devices to prevent mine and post in the conveyance or at
accident^ dumping where the bucket is each shaft station the maximum number
supported by a bail attached to its lower of persons permitted to ride in a hoisting
half. conveyance at any one time. Each person
57.19- 51 [R e se rv e d |
shall be provided a minimum of 1.5square
57.19- 52 [Reseruedl
feet of floor space.
I
LEHMAN 00681
158
Chapter I Mine Safety and Health Administration
57.IB-67 M andatory. D uring shirt be at a minimum speed. The signaling
changes, an authorized person shall be in device shall be attended constantly until
charge or each trip in which persons are a bucket reaches the guides. When per
hoisted.
sons are hoisted, the signaling devices
57.19- 68 Mandatory. Men shall enters,hall be attended until the crosshead has
ride, and leave conveyances in an orderly been engaged.
manner.
57.19- 69 Mandatory. Men shall not ter or leave conveyances which are in motion or after a signal to move the con veyance has beep given to the hoistman.
enam57h.1o9i-sted
79 Mandatory. Where mine cars by cage or skip, means for
blocking cars shall be provided at all
landings and also on the cage.
57.19- 80 Mandatary. When tools, tim
shchoa5gai7selt.l1eh9dba-;esthccoelym7o0sseheMtdaoallnawndsohatiottlbopeer.yom.pCeenangeeadrdueonobtrisel itonhrgegatebospskerlairrpsca,,eisodoerrdtohctiaahngteeart,hsmtehhyaaetfywetrisbilhalylansmlolaetbraesentbrssieekoicnefugatrhelboeduwcsoeikrdreesetdos,
57.19In skips
or
71 Mandatory. Men buckets with muck,
shall not supplies,
rideof the shaft. 57.19-
81
Mandatory.
When
convey
materials, or tools other than small hand ances controlled by a hoist operator are
tools.
notin use, they shall be released and the
57.19tions or
72 cages
Mandatory. When and skips are used
icnomthebinascuointvabeyleandcisetsasnhcaelltobeprreaviseendt
or lowered a persons from
same compartment, the cages shall be enclosed to protect personnel from flying
boarding or loading the conveyances. 57.19- 82 [Reserved]
material and the hoist speed reduced to 57.19- 83 Mandatory. A manually oper
man-speed as deflned In standard 57.1961, butnot to exceed 1,000feet per minute. Muck shall not be hoisted with personnel
ated device shall be installed on each elec tric hoist that will allow the conveyance of counterbalance to be removed bom an
during shift changes.
overtravel position. Such device shall not
57.19shall not
73 Mandatory. be hoisted in the
sRamocek sohra lsluapsplierosevleeratsreavtehlelebdrackoen,voeryabnracekeosr,
holding the counterbal
men during shift changes, unless the com ance until sufficient drive motor torque
partments and dumping bins are parti has been developed to assure movement
tioned to prevent spillage into the cage compartment.
of the conveyance or counterbalance in the correct direction only.
57.19- 74 Mandatory. Persons shall not 57.19- 84 through 57.19-89 lReserved)
ride the hail, rim, bonnet, or crosshead or
any shaft conveyance except when nec
essary for inspection and maintenance, and then only when suitable protection
S ig n a l in g
for persons is provided.
57.19- 90 Mandatory. There shall be at
57.19- 75 Mandatory. Open hooks shallleast two effective approved methods of
notbe used to hoist buckets or other con signaling between each or the shaft sta
veyances.
tions and the hoist room, one of which
57.19- 76 Mandatory. When men areshall be a telephone or speaking tube.
hoisted in buckets, speeds shall not ex 57.19- 91 Mandatory. Moist operators
ceed 500 feet per minute and shall not ex shall accept hoisting instructions only by
ceed 2QQfeet per minute when within 100 the regular signaling system unless it is
feet of the intended station.
out of order. In such an event, and during
57.19- 77 Mandatory. Buckets shall boether emergencies, the hoist operator shall
stopped about 15 feet from the shaft bot accept instructions to direct movement
tom to await a signal from one of the crew of the conveyances only from authorized
on the bottom for further lowering.
persons.
57.19- 78 Mandatory. All buckets shall 57.19- 92 Mandatory. A method shall be
be stopped after being raised about three provided to signal the hoist operator from
(3) feet above the shaft bottom. A bucket cages or other conveyances at any point
shall be stabilized before a hoisting signal in the shaft.
Is given to continue hoisting the bucket 57.19- 93 Mandatory. A standard code
to the crosshead. Alter a hoisting signal of hoisting signals shall be adopted and
is given, hoisting to the crosshead shall used at each mine. The movement of a
159
Title 30 Mineral Resources
shaft conveyance on a "one bell" signal and repair work in vertical shafts shall be
is prohibited.
performed ffom substantial platforms
57. 19- 94 Mandatory. A legible signal equipped with bonnets or equivalent
code shall be posted prominently in the overhead protection.
hoist house within easy view of the hoist- 57.19- 110 .Mandatory- A substantial man, and at each place where signals are bulkhead or equivalent protection shall
given or received.
.,
be provided above men at work deepen
5719-95 Mandatory. Hoistingsignal de ing a shaft.
vices shall be positioned within easyreach 57.19- 111Mandatory. Substantial fixed
of persons on the shaft bottom or con ladders shall.be provided from the collar stantly attended by a person stationed on to as near the shaft bottom as practical
the tower deck of the sinking platform. during shaft-sinking operations, or an es
57.19- 95 Mandatory. Any person recape hoist powered by an emergency
sponsible ibr receiving or giving signals power source shall be provided. When per
for cages, skips, and man trips when men sons are on the shaft bottom, a chain lad
or materials are being transported shall der, wire rope ladder, or other extension
be familiar with the posted signaling code. ladders shall be used from the fixed lad
57.19- 97 through 57.19-99 [Reservedl der or lower limit of the escape hoist to
S hafts
the shaft bottom. 57.19- 112 through 57.19-119 (Reserved]
57.19- 100 Mandatory, shaft landings shall be equipped with substantia] safety
I nspection and M aintenance
gates so constructed that materials will 57.19- 120Mandatory. A systematic pro
not go through or under them; gates shall cedure of inspection, testing, and main
be closed except when loadingor unload- tenance of shafts and hoisting equipment
' Ing shaft conveyances.
shall be developed and followed. If it Is
57.19- 101 Mandatory. Positive stop-found or suspected that any part is not
blocks ora derail switch shall be installed functioning properly, the hoist shall not
on all tracks leading to a shaft collar or be used until the malfunction has been
landing.
located and repaired or adjustments have
57.19- 102 Mandatory. A means shall bebeen made.
provided togujde themovementofashail 57.19- 121Mandatory. Complete records
conveyance.
shall be kept for three years of inspec
57.10-103 Mandatory. Dumping ;facili- tions, tests, and maintenance of shafts
ties and loading pockets shall be con and hoisting equipment.
structed so as to minimize spillage into 57.19- 122 Mandatory. Parts used to re
the shall.
pair hoists shall have properties th at will
57.19- 104 Afonttoiorp. Suitable clearinsure the proper and safe function of the
ance at shaft stations shall be provided hoist.
to allow safe movement ofpersons, equlp- 57.19- 123 Mandatory. Wire ropes shall
- ment and materials.
- - be lubricated or treated with dressing as
57.19- 105 Mandatory. A safe means orfecommended or approved by the rope
passage around open shaft compart manufacturer.
ments shall be provided on landings with 57.19- 124 Mandatory. Hoist ropes other
more than one entrance to the shaft.
than those on friction hoists shall be cut
-57.19-106 Mandatory. Shaft sets shall off at least six (6) feet above the highest
be kept In good repair and clean of haz connection to the conveyance a t time in
ardous material.
tervals not to exceed one (I) year unless
57.19- 107 Mandatory. Hoistmen shalla shorter time is required by standard
be informed when men are working in a 57.19-125, or by conditions of use. The
compartment affected by that hoisting portion ofthe rope that is cut off shall be
operation and a "Men Working in Shaft" examined and inspected by a competent
sign shall be posted at the hoist
person for damage, corrosion, wear and
57.19- 108 Mandatory. When men arefatigue. working Jn a shaft "Men Working in Shaft" 57.19- 125Mandatory. Hoistropes wound
signs shall be posted at all devices con In multiple layers shall have a length cut
trolling hoisting operations that may en offat the drum end at least three (3) times
danger such men.
during the anticipated lire of the rope and
57.19- 109 Mandatory. Shaft inspection whenever necessary as required by stand-
LEHMAN 00682
160
Chapter 1--Mine Safety and Health Administration
ard 57.19-126 to distribute the wear at 57.19- 131 Mandatory. Hoist convey- change-of-layer and crossover points. The ance connections shall be inspected at
length of rope cut offshall not be a whole least once during any 24-hour period that
number multiple of the circumference of the conveyance Is used for hoisting per
the drum.
sons.
57.19- 126 Mandatory. Holst ropes shall 57.19- 132 Mandatory, (a) A perform be examined over the entire active 1ength ance drop test of hoist conveyance safety
at least every month to evaluate wear and catches shall be made at (he time of in
possible damage. When such examina stallation, or prior to installation, 1 a
tions or other Inspections reveal that the mockup of the actual installation. The
rope Is worn, and at least every six (6) test shall be certified to In writing by the
' months, caliper measurements or non manufacturer or by a registered profes
destructive tests shall be made at the fol sional engineer performing the .test
lowing locations:
(ta)After installation and before use, and
(a) Wherever wear is evident;
at the beginning of any seven (7) day pe
(b) Immediate! y above the socket or clip riod during which the conveyance is to be
and above the safety connection;
used, the conveyance shall be suitably
(c) Where the rope rests on the sheaves; rested and the hoist rope slackened to
(d) Where the ropes leave the drums test for the unrestricted functioning of the
when the conveyances are at the regular safety catches and their activating mech
stopping point;
anisms.
(e) Where a layer of rope begins to over (c) Th e safety catches shall be inspected
lap another layer on the drum; and
by a competent person a t the beginning
(t) At 100 feet Intervals (measurements ofany 24-hour period th at the conveyance
shall be made midway between the last is to be used.
previously calipered points).
57.19- 133 Mandatory. Shafts that have
57.19- 127 [Reservedl
not been Inspected within the past 7 days
57.19- 128 Mandatory. Ropes shall notshall not be used until an inspection has
be used for hoisting when they have:
been conducted by a competent person.
(a) More than six broken wires In any 57.19- 134 Mandatory. Sheaves in oper
lay; (b) Crown wires worn to less than 65
ating shafts shall be inspected weekly and kept properly lubricated.
percent of the original diameter;
57.19- 135 Mandatory. Rollers used in
(c) A marked amount of corrosion or operating inclined shafts shall be lubri
distortion;
cated, properly aligned, and kept in good
(d) A combination of similar factors in repair.
dividually less severe than those above
but which in aggregate might create an $ 57.20 Miscellaneous.
unsafe condition.
57.19-
129 Mandatory. Holstmen shallG e n er a l -- S u r f a c e a n d U n d e r g r o u n d
'examine their hoists and shall test over- 57.20- 1 Mandatory. Intoxicating bev
travel, deadman controls, position indi erages and narcotics shall not be permit
cators, and braking mechanisms at the ted or used in or around mines. Persons
beginning of each shift. -
un der the influence ofalcohol or narcotics
57.19- 130 Mandatory. Before hoistingshall not be permitted on the job.
persons and to assure that the hoisting 57.20- 2 Mandatory. An adequate sup
compartments are clear of obstructions, ply ofpotable drinking water shall be pro
empty hoist conveyances shall be oper vided at all active working areas.
ated at least one round trip a fte r-
(a) The common drinking cup and con
fa) Any hoist or shaft repairs or related tainers from which drinking water must
equipment repairs that might restrict or be dipped or poured are prohibited.
obstruct conveyance clearance;
(b) Where single service cups are sup
(b) Any oversize or overweight material plied, a sanitary container for unused
or equipment trips that might restrict or cups and a receptacle for used cups shall
obstruct conveyance clearance;
be provided.
(c) Blasting In or near the shaft that (c) When water is cooled by ice, the ice
might restrict or obstruct conveyance shall either be of potable water or shall
clearance; or
not come In contact with the water.
(d) Remaining Idle for one shift or longer. (d) Potable water out!ets shall be posted.
161
Title 30--Mineral Resources
(e) Potable water systems shall be con 57.20- 14 Mandatory. No person shall be
structed to prevent backflow or backsi- allowed to consume or store food or bev
phonage of non potable water.
erages in a toilet room nor in any area
57.20- 3 Mandatory. At all mining opexposed to a toxic material.
erations: (a) Workplaces, passageways, 57.20- 15 through 57.20-19 [Reservedl
storerooms, and service rooms shall be
kept clean and orderly, (b) The floor of
S urface O nly
prbecdspadfiltrvlnoridroa555eotaaedaeiona777ctiorrrnn.r..sdydtp2n22usihaisc000a,w.adnga,-a--snigeloapWsbnldsrallgpns46k,aeghphlop,tsneae[ar5fa(oltRwaarncocaleibclMe)dercalftemsssEeayib5w,aecruvsess7rsnsaehsveha,p.hdbet2mreasalaayld0idlmlelnpalt-l.p)fl.o7itrlaobbneorobts[eeyrotsceRsas.r,meip,i,ebknsCrwhsalosoeeeeoaieorvpdr,nlrsvrei,tbtkaodesaoifaaed,tinrdnhnnrd]oegereederytwpdrleulHofhctaiasdornooeclearssrrendyecnaee,hloUssfwmftbbaehahyeplac5ne55aalroef77dnl7lognelnl...eto2rain22bnedo0tp0tc0oefeghr-ee-f-fmssprnendoacoeiaoi2aunntsanri2nmggetvrd2edd2hstea0iodh1oalnldpwpy.rlopeMoooeMsr,phcwsunuslirat,aticgocnoehnnnhhshodpegdedwr.sprs5aaaioheot7tasfthorriw.otehc2sreegrfohay0neyuld-no.enpl.2aarspce9brAneUecdroeg[nscosrpRoeoicru,onfereenotlfngrdsssnspaeetssolreesrcalirsvtnpotcbiahsoetcautaeutaedesolrnrldd]ssu.lrdnoant
57.20- 6 Mandatory- (a) Toilet facilities shall be provided at locations that are
U nderground Only
compatible with the mine operations and 57.20- 30 [Reserved]
that are readily accessible to mine per- 57.20- 31 Mandatory. In areas where
sonnel-
dangerous accumulations of water, gas,
(b) The facilities shall be kept clean andmud, or fire atmosphere could be encoun
sanitary. Separate toilet facilities shall be tered, men shall be removed to safe places
provided for each sex except where toilet before blasting.
rooms will be occupied by no more than 57.20- 32Mandatory. Telephones or other
one person at a time and can be locked two-way communication equipment with
from the inside.
instructions for their use shall he pro
57.20- 9Mandaiory. Dusts suspected ovfided for communication from under
being explosive shall be tested for explo- ground operations to the surface.
sibUity. if tests prove postlive, appropri ate control measures shall be taken.
Hi 57.21
Gassy mines.
51.20- 10Mandatory. If failure of a water Gassy mines shall be operated In ac
retaining dam will create a hazard it shall cordance with all mandatory standards
be of substantial construction and in in this part. Such mines shall also be op
spected at regular intervals.
erated In accordance with the mandatory
57.20or safety
ha1z1aMrdasnedxatiostryt.hAatreaarsewnhoetreimhealthsintatnhdisasredcstiionntianpspslyecotinoiny.toThuendsetargnrdoaurndds
mediately obvious to employees shall be operations.
barricaded, or warning signs shall be posted at all approaches. Warning signs
Mine Classificatio n
shall he readily visible, legible, display the 57.21- 1 Mandatory. A mine shall be
nature of the hazard, and any protective deemed gassy, and thereafter operated as
action required.
a gassy mine, if:
57.20- 12 Mandatory. Toxic materials (a) The State in which the mine is lo
used in conjunction with or discarded cated classifies the mine as gassy; or
from mining or milling of a product shall (b) Flammable gas emanating from the
be plainly marked or labeled so as to pos orebody or the strata surrounding the ore.
itively identify the nature of the hazard body has been ignited in the mine; or
and the protective action required.
(c) A concentration of 0.25 percent or
57.20- 13 Mandatory. Receptacles witmh ore, by air analysis, of flammable gas
covers shall be provided at suitable lo emanating only from the orebody or the
cations and used for the disposal of waste strata surrounding the orebody has been
food and associated materials. They shall detected not less than 12 inches from the
be emptied frequently and shall be main back, race, or ribs in any open workings;
tained In a clean and sanitary condition. or
LEHMAN 00683
162
Chapter 1--Mine Safety and Health Administration
(d) The mine is connected to a gassy airway. Such doors or weak-wall shall be
mine.
in direct line with possible explosion forces.
57.21- 2 Mandatory. Flammable gases (0 Provided with an automatic signal
detected only while unwatering mines or device to give warning or alarm should
flooded sections of mines or during other the Tan system malfunction. The signal
mine reclamation operations shall not be device shall be so located that it can be
used to permanently classify a mine gassy. seen or heard by a responsible person at
During such periods that any flammable all times when persons are underground.
gas Is present in the mine, the affected 57.21- 21 Mandatory. Main fans shall be:
areas or the mine shall be operated in ac (a) Operated continuously while per
cordance with appropriate standards In sons are underground except when
this Section 57.21.
stopped or slowed down for fan mainte
57.21- 3 through 57.21-9 [Reserved) nance andforfan adjustments and related
F ire P revention and Control
ventilation system adjustments and com pliance Is made with the provisions of
57.21- 10 Mandatory. Men shall nomt andatory standard 57.21-24.
smoke or carry smoking m aterials, (b) Provided with pressure-recording
matches, or lighters underground. The gages which shall be examined daily for
operator shall Institute a reasonable pro- good operating condition. The charts of
gram to ensure that persons entering the such gages shall be changed after com
mine do not carry smoking -materials, pleting one revolution.
matches, or lighters.
(c) Inspected daily and logs kept or such
57.21- 11 Mandatory. Except when necinspections andorran maintenance. Charts
essary Tor welding or cutting, open Dames and logs shall be retained for a minimum
shall not be used In other than fresh air of one year. Such records and charts shall
or in places where flammable gases are be available for inspection by the Secre
present or may enter the air current,
tary or his duly authorized representa
57.21- 12 Mandatory. Immediately betive.
fore and continuously during welding or 57.21- 22 Mandatory. The main intake
cutting with an arc or open flame or sol and return air currents in mines shall be
dering with so open Dame, in other than in separateshafts, slopes, or drills, except
fresh air, or in places where methane is that during shaft or slope development,
present or may enter the air current, a vent tubing may be used in the same
competent person shall test for methane opening. Until a second opening to the
with a device approved by the Secretary surface can be provided, single shafts
for detecting methane.
used forintakeand return air shall be pro -
57.21- 13 Mandatory. Welding or cuttingvided With a curtain wall or partition.
with an arc or open Dame or soldering 57.21- 23Mandatory. When single shafts
with an open flame shall not be performed are used for intake and return the curtain
in atmospheres containing more than 1. wall or partition shall be constructed or
percent or methane as determined by a reinforced concrete orequtvalent and pro
device approved by the Secretary for de vided with pressure reliefdevices.
tecting methane.
57.21- 24 Mandatory, (a) At mines where
57.21- 14 through 57.21-19 [Reserved) a single main ran Is used and such fan
Ventilation
stops, or at mines where multiple main fans are used and all such fans stop, the
57.21- 20Mandatory Main fans shall be: operator shall take the following imme
(a) Installed on the surface.
diate action:
(b) Installed to permit prompt reversal (1) Withdraw all persons from the ar-
of airflow.
fected active workings.
(c) Powered electrically.
(2) Deenergize the power in affected ac
(d) Installed in noncombustible housing tive workings.
provided with noncombustible air ducts. (3) Withdraw ail persons from the mine
(e) Offcet not less than 15 feet from the when a 1.0 percent concentration ofmeth
nearest side of the mine opening to which ane in air is measured in any active work
the fan is connected. The fan installation ing.
shall be equipped with explosion-doors or If ventilation has been interrupted for
a weak-wall having an area a t least equiv more than 15minutes, all working places
alent to the cross-sectional area of the and active workings where methane may
163
Tifie 30--Mineral Resources
accumulate shall be examined by a com (bl Equipped with a device that auto
petent person(s). The power shall not be matically deenergizes the power In af
restored or persons permitted to reenter fected active workings should the fan
the affected active workings until the system malfunction.
competent person(s) has determined the (c) Provided with air locks, the doors of
methane concentration in such active which open automaticallysltouid the fan
workings Is less than 1.0 percent.
stop.
(b) At mines where multiple main fans (d) Equipped with two sets of controls
are used and one or more but not all fans capable of starting, stopping, and revers
stop, and air how in intake and return air ing the fans. One set of controls shall be
courses Is maintained, the operator shall located at the fan. Asecond set ofcontrols
take the following immediate action:
shall he at another location remote from
(1)Monitor the air in all active workings the fans.
for methane content.
57.21- 3QMandatory. Auxiliary fans shall
(Z) Withdraw all persons from, and de he of a permissible type, maintained In
energise the power, in all active workings
when a 1 .0percent concentration of meth
permissible condition, so located and op erated to avoid recirculation of air. Aux
ane in the air is measured.
iliary fans shall not be used to ventilate
(3) Comply with all related mandatory any working place during the interrup
standards in section 57.21.
tion of normal mine ventilation. If the
57.21- 25 Mandatory. When there haasuxiliary fan is stopped or fails, the elec
been a failure of mine ventilation other trical equipment in the affected area shall
than a failure of a main fan as described be stopped and the power disconnected
in standard 57.21-24, the operator shall at the power source until ventilation in
take the following immediate actions:
the affected area is restored. Tests shall
(a) Withdraw all persons from the af be made at the fan for methane before
fected active workings.
auxiliary fans are started. The air passing
(b) Deenergize the power In affected ac over or through auxiliary fan units shall
tive workings. The power shall not be re not exceed 1.0 percent of methane.
stored or persons permitted to reenter the 57.21- 31 Mandatory. Auxiliary fans shall
affected active workings until a compe be Inspected by competent persons at
tent personfs) has determined th at the least twice each operating shift.
methane concentration in such active 57.21- 32 (Reserved!
workings is less than 1.0 percent.
57.21- 33 Mandatory. The volume and
57.21- 26 (Reserved}
velocity of the current of air coursed
57.21- 27 Mandatory- When the main fanthrough ail active areas shall be sufficient
or fans have b een shut down with all men to dilute, render harmless,and carry away
out of the mine, no person, other than methane smoke,fumes, and d u st
those competent to examine the mine, or 57.21- 34 Mandatory. The quantity ofair
other authorized persons, shall go under- coursed through the last open crosscut in
1 ground until the fans have been started pairs or sets of entries or through other
and the mine Is examined for methane ventilation openings nearest the face, shall
and other hazards and declared safe.
he at least 6,000 cubic feet per minute, or
57.21- 28 Mandatory. Booster fans shal9l,000 cubic feet per minute In longwall
be: and continuous miner sections.
(a) Operated by permissible drive units 57.21- 35 Mandatory. At least once each
maintained in permissible condition.
week, a qualified person shall measure the
(bl Operated only in air conditioning volume of air entering the main Intakes
less than 1.0 percent methane.
and leaving the main returns, the volume
(c) Kept in continuous operation when of the intake and return of each split, and
persons are in active workings of the mine the volume through the last open cros
affected by such fans.
scuts or other ventilation openings near
57.21- 29 Mandatory. Booster fans shalel st the active faces. Records of such
be: measurements shall be keptm a book on
(a) Provided with an automatic signal the surface.
device to give warning or alarm should 57.21- 36 Mandatory. Permanently In
the fan system malfunction. The signal stalled batter-charging stations and
device shall be so located that it can be transformerstations in combustible areas
seen or heard by a responsible person at shall be ventilated by separate splits of all times when persons are underground. air conducted directly to return air courses.
164
LEHMAN 00684
Chapter I--Mine Safety and Health Administration
Permanently installed means stations that place in such mine. No air which has been
are intended to exist for one year or more. used to ventilate an area from which the
51.21- 37 [Reserved]
pillars have been removed shall be used
57.21- 38 Mandatory. Changes in ventito ventilate any working place in such
lation that materially affect the main air mine, except that such air, if it does not
current or any split thereofand may affect contain 0.25 volume per centum or more
the safety of persons in the mine shall be of methane, may be used to ventilate
made only when the mine is idle. Only enough advancing working places im
those persons engaged in making such mediately adjacent to the line of retreat
changes shall be permitted in the mine to maintain an orderly sequence of pillar
during the change. Power shall be re recovery on a set of entries.
moved from the areas affected by the 57.21- 43 Mandatory. Abandoned areas
change before work starts and not re shall be sealed or ventilated; areas that
stored until the effect of the change has are not sealed shall be barricaded and
been ascertained and the affected areas posted against unauthorized entry.
determined to be safe by a qualified per 57.21- 44 Mandatory. Beals shall be of
son. substantial construction. Exposed sur
57.21- 39 Mandatory. If methane gas infaces shall be made of fire-resistant ma
excess of 1.0 percen t is detected in th e air terial or, if the commodity mined Is
not less than 12 inches from the back, combustible, seals shall be made of in
face, or rib of an underground working combustible material.
place or places, adjustments shall be made 57.21- 45 Mandatory. One or more seals
in the ventilation immediately so that the of every sealed area shall be fitted with a
concentration of methane gas in such air pipe and a valve or cap to permit sam
is reduced to 1.0 percent or less. While pling of the atmosphere and measure
such changes or adjustments are under ment of the pressure behind such seals.
way and untli they have been achieved, power to electric equipment located in such place shall be cut off, no other work shall be permitted in such place, and due precautions shall be carried out under the direction of the operator or his agent so as not to endanger other areas of the
mine
57.21- 40 Mandatory. If 1.5 percent higher concentration of methane gas is present in air returning from an under ground working place or places, or is pre s e n ts the air notless than 12 inches from the back, face, or rib of an underground working place, all men other than those
57.21- 46Mandatory. Crosscuts shall be made at intervals not in excess of 100 feet between entries and between rooms.
57.21- 471Reserved I
57.21- 48 Mandatory Line brattice or other suitable devices shall be installed fromthe last open crosscut toapolntnear ortfhaceefoacf eevteoryasascutriveepuonsidteivrgeraoiurnHdowwotrokitnhge place, unless the Secretary or his author ized representative permits an exception to this requirement.
57.21- 49 Mandatory. Brattice cloth shall . be of flame-resistant material.
persons referred to tn section 104(0 of the Federal Mine Safety and Health Act of
57.21- 50 Mandatory. Damaged brat tices shall be repaired promptly.
1977 shall be withdrawn from the area of 57.21- 51 Mandatory. Crosscuts shall be
the mine endangered by such methane provided where practicable at or within
gas until the concentration of methane in eighteen (IS) feet of the face of drifts, en
such areas is reduced to 1.0 percent or tries, and rooms before the workings are
less. abandoned in any unsealed area of the
57.21- 41 Mandatory. Air that has passedmine. When crosscuts are not practicable,
by an opening ofany unsealed abandoned line brattice or other suitable means of
area and contains 0.25 percent or more of ventilating shall be provided to the drifts,
methane shall be coursed directly to a re entries, or rooms.
turn airway. Examinations of such air 57.21- 52 Mandatory. Entries or rooms
shall be conducted during the preshift ex shall not be started offentries beyond the
aminations required by 5 57.21-59.
last open crosscuts, except that room
57.21- 42 Mandatory. Air that has passednecks and entries not to exceed 18 feet in
through art abandoned pane1orarea which depth may be turned off entries beyond
is inaccessible or unsafe for inspection the last open crosscuts ifsuch room necks
shall not be used to ventilate any working or entries are kept free of accumulations
165
Title 30--Mineral Resources
of methane by use of line brattice or other Such permissible devices shall be pro
adequate means.
vided and maintained in serviceable and
57.21- 53 Mandatory. Stoppings in crospermissible condition. In the detection of
scuts between intake and return airways, flammable gases, a permissible flame
on entries other than room entries, shall safely lamp may be used only as a sup
be built of solid, substantial material; ex plementary testing device.
posed surfaces shall be made of fire-re 57.21- 65 Mandatory. At intervals not
sistant material or, if the material mined greater than seven 17) days, the mine fo
is combustible, stoppings shall be made reman (or other competent person des
of incombustible material.
ignated by the mine foreman) shall
57.21- 54 [Reserved I
examine for hazardous conditions and for
57.2J-55 Mandatory. The main venti compliance with health and safety stand
lation shall be so arranged by means of ards, and shall test for methane and car
air locks, overcasts, or undercasts that bon monoxide. The tests shall be made
the passage of trips or persons does not with approved devices at the following lo
cause Interruptions of air currents. Where cations:
air locks are impracticable, single doors (a) In the return of each spilt where It
may be used if they are attended con enters the main return;
stantly while the areas of the mine af (b) Adjacent to retreat areas, if acces
fected by the doors are being worked, sible;
unless they are operated mechanically or (c) At seals;
are self-closing.
(d) In the main return;
57.21- 56 Mandatory. Air locks shall be (e) In at least one entry of each intake
ventilated sufficiently to prevent accu and return airway;
mulations of flammable gas inside the (I) In idle workings; and
(g>In unsealed abandoned workings, as
57.21- 57 Mandatory. Doors which conconditions permit.
trol the now of air by being closed shall 57.21- 66 Mandatory. The mine foreman
be kept closed, except when persons or or other designated ofilclal shall read and
equipment are passing through such countersign promptly the reports of the
doorways. Doors shall be plainly marked required examinations made by compe
to indicate whether they shall he closed tent persons. Where such reports disclose
or open for ventilation control purposes. hazardous conditions, the affected em
57.21- 58 Mandatory. Overcasts andployees shall be so Informed and such
un dercasts shall be:
conditions shall be corrected promptly. If
(a) Constructed tightly of incombusti such conditions create an Imminent dan
ble material, (b) Of sufficient strength to ger, the operator shall withdraw all per
withstand possible falls from the back, (c) sons from, or pervent any person from
Kept clear of obstruction.
entering, as the case may be, the area af
57.21- 50 Mandatory. Preshift examifected by such conditions, except those
nations shall be made of all working areas persons referred to in section 104(c) of the
by qualified persons within 3 hours before Federal Mine Safety and Health Act of
any workmen, other than the examiners, 1977, until such danger is abated. A re-
enter the mine.
spo nsible mine official at the next highest
57.21- 60 [Reserved]
level ofauthority, ifsuch level exists, shall
57.21- 61 Mandatory. Only qualified exalso read and countersign at least weekly
aminers and persons authorized to cor the required reports to insure that proper
rect the dangerous conditions shall enter Inspections have been made and remedial
places or areas where danger signs are action taken.
posted.
57.21- 67 Mandatory. All gassy mines
57.21- 62 Mandatory. Danger signs shallshall be ventilated mechanically.
not be removed until the dangerous con 57.21- 68 Mandatory. Airflow shall be
ditions have been corrected.
maintained In all intake and return air
57.21- 63 [Reserved)
courses of a mine. When multiple main
57.21- 64 Mandatory. Each operator shalflans are used, such ventilation systems
use permissible devices accepted by the shall not develop neutral areas (areas
Secretary of Labor for detecting flam without perceptible air movement).
mable gases, oxygen deficiency, carbon 57.2J--69 Mandatory. In mines venti
monoxide, and other air contaminants. lated by a combination of multiple blow-
LEHMAN 00685
166
Chapter 1--Mine Safety and Health Administration
ing or multiple exhausting main fans, 57.21- 91 through 57.21-94 IReservedl
each main fan installation shall be equipped with noncombustible doors de
E xplosives
signed and positioned so that, in the event of failure of a main fan, these doors will automatically close to prevent air re versal through the fan. The doors shall be located so that they are not in direct line
with forces which would come out of the mine, should an explosion occur.
57.21- 70 through 57.21-74 IReservedl
57.21- 95 Mandatory. Explosives not
designated as permissible by the Bureau of Mines or the Mine Safety and Health Administration shall not be used in any
underground gassy mine until the Bureau of Mines and State Inspector of Mines have given written approval for each such specific explosive to be used.
E quipm ent
57.21- 96 Mandatory. The Mine Safety and Health Administration and the State
57.21- 75 IReservedl
Inspector of Mines, in granting approval
57.21- 76 Mandatory. Diesel-poweredreferred to in standard S57.21-95, shall
equipment shall not be taken into or op provide the operator with a written list of
erated in places where methane exceeds conditions for using the specific explo
1.0 percent at any point not less than 12 sives covered by the approval and adapted
inches horn the back, face, or rib.
to the mining operation.
57.21- 77 Mandatory. Trolley wires and 57.21- 97 Mandatory. Blasts in gassy
trolley feeder wires shall be on inlake air mines shall be initiated electrically, and
and shall not extend into the last open multiple-shot blasts shall be initiated only
crosscut or other ventilation opening. with millisecond-delay detonaLors. Per
Such wires shall be kept at least 150 feet missible blasting units of capacity suita
from pillar recovery workings.
ble for the number of holes in a round to
57.21- 78 Mandatory. Only permissiblebe blasted shall be used unless the round equipment maintained in permissible is fired from the surface when all men are condition shall be used beyond the last out of the mine. open crosscut or in places where danger 57.21- 98 Mandatory. Boreholes shall be
ous quantities of flammable gases are pre stemmed as prescribed for the explosives
sent or may enter the air current.
used.
57.21- 79 Mandatory. Only permissible 57.21- 99 Mandatory. When blasting on distribution boxes shall be used in work shift, examinations for methane shall be
ing places and other places where 1 per made immediately before firing each shot
cent or more of methane may be present or round, and again before other work is
or may enter the air current.
performed. Examinations shall be made
57.21- BOMandatory. A methane moniby competent persons with devices ap
toring device (methane monitor), ap proved by the Secretary for detecting
proved by the Secre tary of Labor, sh all be methane. installed and properly maintained on alt 57.21- 100 Mandatory. Shots or rounds
continuous miners and longwall face shall not be Tired in places where 1.0 per
equipment. The sensing unit of methane cent or more of methane is present at a monitor shall be positioned as close to the point no less th an 12 inches from the back,
working face as practicable. When the face, or rib. Tests to determine the pres concentration of methane is 1.0 percent ence of methane shall be made by a com
or more, the monitor shall give a warning petent person with devices approved by
and deenergize the equipment automat the Secretary for detecting methane.
ically when the concentration reaches 1.5 57.21- 101 Mandatory. Shots and rounds
percent. The methane monitor also shall shall be fired by competent persons.
de-energize such equipment automati
cal ly when the monitor is not functioning S 57.22 [Reserved] properly.
57.21- 81 IReservedl 57.21- 82 through 57.21-89 IReservedl
5 57.23 [Reserved]
I l l u m in a t io n
5 57.24 [Reserved]
57.21- 90 Mandatory. Only permissible
electric lamps shall be used for portable illumination underground.
57.25 [Reserved]
167
Title 30--Mineral Resources
5 57.26 Procedures.
'
Notification o f Commencement of Operations and Closinq o f Mines
57,25-1 Mandatory. The owner, opera tor, or person in charge of any metal and nonmetal mine shall notify the nearest Metal and Nonmetal Mine Safety and Health Buhdistrict Office of the Mine Safety and Health Administration before starting operations of the approximate or
actual date mine operation will com
mence. The notification shall include the mine name, location, the company name, mailing address, person In charge, and whether operations will be continuous or intermittent.
When any mine is closed, the person in charge shall notify the nearest subdistrict office as provided above and indicate whether the closure is temporary or per manent.
i
168
t-
t
LEHMAN 00686
*& >
vr Kane
Brown. 0. P. Gengler. Oarleme H, Gunnare. Susan K. Richards. WilHajo 0. Spiecha. John J.
.
Ext. 5846 5039 5130 5135 5652
Hail Code
236B 1608 2348 1628 242B
AOMTHISTRAriUE SUPPORT LIST SORTED BY COHPAHY/ACCOUIT CODE PLEASE SERO ANY CHARGES TO THIS LIST TO H. J . HAGAN. MAIL COOE 333A.
Con any
Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Department
President President President President V.P. - Operations
Acct m .e Administrative Support
340 Gunnare. Susan H. 340 Gengler. Darlene H.
340 ' Gunnare. Susan H.
. 340 Gengler. Darlene H. 340 Gunnare. Susan H.
,1
Hall Code 2348 160B 2346 1608 234B
Ext.
5130 S039 5130 5039 5130
C a ffa re lli.* J r . . J. Thomas. Ju lie K*
5009 5398
2546 2618
Cyprus Coal Company Cyprus Coal Company
Control 1er Controller
350 Thonas. Ju lie K. 350 Thonas. Ju lie K.
2616 2618
539B 5393
Bornhofen. Richard G. Hoffman. Randy D. Jackson. Paul R. Landres. Verna tee K. Schneider. J r , , fiebert H.
5232 5654 5805 5008 5242
248B 2508 2S3B 2SSB 2518
Cyprus Coal Company Cyprus Coal, Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Controller-Accounting Controller-Accounting Contro1ler-Account ing Controller-Accounting Controller-Accounting
351 Landres. Leigh 351 Thonas.' Ju lle K. 351 Landres. Leigh 351 Landres. Leigh 351 Landres. Leigh
255B 261B 2556 255B 2556
$008 549B 5008 5008 S006
Baun, John E. Chittenden. John Este rlin e. Steven C.
5608 5180 5235
252B 25gH 2588
Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Planning & Analysis Planning & Analysis Planning & Analysis
352 ' Thonas. Ju lie K. 352 4Thonas. Ju l te K. 352 Thonas. Ju lie K.
261B 261B 2618
5398 539B 5398
Brown. Beth T. Cay lor. John R. Eckstein. Oonald A. Hake. Janes Krivanek. Ju lie A.
5142 2438 Cyprus Coal Company 5104 261A Cyprus Coal'Company 5609 2468 Cyprus Coal Company 5140 263A Cyprus Coal Company 1 5190 244B Cyprus Coal Conpany *
Hunan Resources Human Resources Human Resources Human Resources Human Resources .
360 360 360 360 360-
Brown. Beth T. Brown. Beth T. Brown. Beth T. Brown. Beth T. Brown. Beth T.
243B 2438 243B 2438 243B
5142 5142 5142 5142 5142
PurSwell. Robert L.
Radcliffe. Carolyn L. Snow. Stuart R.
51B5 5176 5237
2308 2258 2268
Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Technical Services Technical Services Technical Services
370 Radcliffe. Carolyn L. 370 Rad cliffe. Carolyn l. 370 Radcliffe* Carolyn L.
225B 225B 225B
5178 5176 5176
Brasseale. Frederick 0. Hereter. John H. WfIson. Sue *
5071 5127 5822
206B 2048 2078
Cyprus Coal Company CyPruS Coal Company Cyprus Coal Company
Technical Serviccs-Geology Technical Services-Geology Technical Services-Geology
371 Rad cliffe. Carolyn L. 371 Rad cliffe. Carolyn L. 371 Rad cliffe. Carolyn L.
225B 225b 225B
5176 5176 5176
Colley, &. Lynn Haffer. Richard J* Hateer. Raymond G. M flllken. Frank R. Naiven, Janes G. Reeves. Janes Skaggs.' Gary L. Trabi ts, George A.
Unutoez. Orfran Z.
5125 208B 5121 250A 5124 2108 53B2 - 264A 5745 275B . 5126 250A 5175 266A 5103 2128 5113 216B
Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Engineering & Land Technical Services-Engr.&Land Technical Services-Engr.&Land Technical Services-Engr.&Land Technical Servlces-Engr.Stand Technical Services-Engr.&Land Technical Servfces-Engr.SLand Technical Services-Engr.&Land Technical Services-Engr.&Land
372 Rad cliffe. Carolyn L.
225B 5176
372 Rad cliffe. Carolyn L.
2258 5176
372 Rad cliffe. Carolyn L.
225B 517
372 Radcliffe. Carolyn L.
225B 5176
372 Rad cliffe. Carolyn L.
225B 5176
372 Rad cliffe. Carolyn l.
225B 5176
372 Rad cliffe. Carolyn L.
2258 5176
372 Radcliffe. Carolyn L. " 2258 5176
372 R a d cliffe . Carolyn L.
2258 5176
Baughn. Bruce Cox. Victor L.
5314 2208 5734 2248
Cyprus Coal Company Cyprus Coal Company
Construction Construction
373 Rad cliffe. Carolyn L. 373 R a d cliffe * Carolyn L.
225B 225B
5176 5176
Hart. to. Hark Ktera, LeRoy
5426 5724
1538 214B
Cyprus Coal Company Cyprus Coal Company
Equipment S Maintenance Equipment & Maintenance
374 Gunnare. Sue H. 374 Radcliffe. Carolyn L.
234B 225B
5130 5176
HcQuarrie. Marie C. H ills , Richard 0- (Oiek)
5101 5001
1568 1S4B
Cyprus Coal Company Cyprus Coal Company
Sales & Customer Service Sales & Customer Service
380 McQuarrie. Marie C. 3ao McQuarrie. Marie C.
156B 156B
5101 5101
Sunderson. Tracy V. Orabant. Oonald J. Grber, Larry
5668 5769 5677
1708 1558 158B
Cyprus Coal Company Cyprus Coal Company Cyprus Coal Company
Sales S Customer Service Sales & Customer Service Sales & Customer Service
381 Jann. Jenny M. 3B1 McQuarrie. Marie C. 381 McQuarrie. Marie C.
177B 15GB 156B
5678 5101 5101
'Temporary. 1-Col 1 d ire c tly regarding work, not ad m inistrative support.
CNC'.OO-CO (07/01/88) Page 1
LEHMAN 00687
i'
>
x
Kam
Deal. Larry M. Jann. Jenny H o rrell. Gerald fl.
Canter. Thomas C. i r r . Thomas J. MacMillan. Janice L. Vogel. Craig G.
Bur car. Victoria L.
Coyner. J. Michael
Harlan. Howard
Thomas. Steve
Martin. Michael 0.
Notheisen. Betty A,
Radies. J r . . Ernest A. t
Tyszkiewicz. Kenneth A.
Bauer. Herman L.
'
Burton. Hi 111an 0.
Dolan. Joanne
Matlock. Janes A.
Warnaars. Fred Leland. Stanley S. t
Lanar. Richard S. Longhofer. Deborah K. Wolf. Ph ilip C.
Lessner. Deorge 0.
B e a ll. Stewart Johanson. Irene
Metcalf. Del Thornton. C. M, VHelenga. Sylvia J.
Cavanagh. B i l l A. McCain. Cmthia Roeder. Robert E. Williams. Gary R.
Padden. Roger M.
Heath I I I . Sargent
Sedillos. Sherry Sesson. Fernando t
Borowlcz. Ginnie Craig. Stella B. Davidson. Jana Jackson. Karen M. Kiney. Joseph King. Carolyn Landoit. Brenda Olsen. Karen D. Radies. Nary j 4
Woods. Ju lie F.
ADMINISTRATIVE SUPPORT LIST SORTED BY CGNPAHY/ACCOUNT COOE MEASE SENO ANY CHANGES TO THIS LIST TU H. J . HAGAN. HAIL CODE 333A.
H ail Ext. . Code
5812 5679 5354
18IB . 177B
1688
Cowany
Cyprus Coal Company Cyprus Coal Coepany Cyprus Coal Company
5114 5811 5827 5238
174B 1728 177B 1878
Cyprus Coal Coepany Cyprus Coal Company Cyprus Coal Company Cyprus Coal Coepany
Deoarteent Contract Administration Contract Administration Contract Administration
Transportation Transportation Transportation Transportation
5685 5650 5191 5219 5177 5621 5338 5002 5270 5272 5271 5627 5833 5637
L19A LISA
LIBA
L17A 113A 112A
120A UBA
109A IOSA 1LQA IOSA 106A 121A
Cyprus Gold Conpany Cyprus Gold Coepany Cyprus Gold Conpany Cyprus Gold Conpany Cyprus Gold Conpany Cyprus Gold Conpany Cyprus Gold Conpany Cyprus Gold Coepany Cyprus Gold Exploration Co. Cyprus Gold Exploration Co. Cyprus Gold Exploration Co. Cyprus Gold Exploration Co. Cyprus Gold Exploration Co. Cyprus Gold Exploration Co.
Controller Controller Acquisitions ft Development Acquisitions ft Development Executive Vice President Executive Vice President Controller Human Resources Exploration Exploration Exploration Exploration Exploration Drafting
5157
513B 5084
S20B S237 S23B
Cyprus Industrial Ninerals Cyprus Industrial Ninerals Cyprus Industrial Minerals
V.P. Sr. Scientist President President
5460 S236 Cyprus Industrial Minerals Sr. VP-Sales & Marketing
5463
5429 5736 5489 5486
S100 S243 S126 S128 S127
Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals
Sales/Markettng
Sales
Sa les
'
Sales Sales
5021 5210 5842 583D
s Lie S120 S 122 S 118
Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Ninerals
Sales - Paper Sales - Paper Sales - Paper Sales - Paper
5433 S146 Cyprus Industrial Minerals Sa 1 -Cosnet i c . Pham.. Food
5489 S134 Cyprus Industrial Ninerals Sales-Plastic. Rubber
5052 5053
S102 S114
Cyprus Industrial Ninerals Cyprus Industrial Minerals
Transportation Sales Service
5406 5413 57B6 5445 5414 5412 5446 5410 5494 5447
S109 SL09 SL09 S109 S230 SL09 SL09 S102 S109 S109
Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Ninerals Cyprus Industrial Minerals Cyprus Industrial Ninerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Ninerals Cyprus Industrial Minerals
Custoner Service Custoner Service
Custoner Service Custoner Service Customer Service Custoner Service* Customer Service Customer Service Customer Service Customer Service
Acct Code
383 383 383
Administrative Support
Jann. Jenny M. Jann. Jenny M. Jann. Jenny M.
'
H all Code
177B 17
177B
Ext.
5678 5678 5678
384 MacMillan . Janice L. 334 MacMillan . Janice L. 384 MacMillan . Janice L. 384 MacMillan . Janice L.
177B
1778 177B 1778
5927 5627 5627 5B27
457 Rotheison . Betty A. 457 Notheisen . Betty A. 457 Dolan. Joanne L. 457 Oolan. Joanne l. 457 Notheisen . Betty A. 457 Notheisen . Betty A. 457 Notheisen . Betty A. 457 Notheisen . Betty A. 457 Dolan. Joanne L. 457 Dolan. Joanne L. 457 Dolan. Joanne 1. 457 Dolan. Joanne l. 457 Dolan. Joanne l. 457 Oolan. Joanne l.
10D Cloud. Mary S. 100 Longhofer . Deborah K. 100 Longhofer . Deborah K.
110 Longhofer . Deborah K.
111 Uielenqa. Sylvia J. 111 Longhofer . Deborah K. 111 Wlelenga. Sylvia J. 111 W1etenga. Sylvia J. 111 Wlelenga. Sylvia J.
112 McCain. Cynthia 112 McCain. Cynthia 112 McCain. Cynthia 112 McCain. Cynthia
114
1L2A 112A L10A LIGA U2A 112A LIZA L12A 110A 110A 11QA L10A L10A 1LOA
5621 5621 5271 5271
5621 5621 5621 5621 5271 5271 5271 5271 5271 5271
S245 S237 S237
5720 5138 5138
S237 513B
S127 S237 S127 S127 S127
5486 513B 5486 5486 5486
S120 SL2Q S120 SL2Q
521D 5210 5210 5210
116
. 118 118
E v e ritt. Nicki Everitt. Nicki
S137 S137
5497 5487
L19 E v e ritt. Nicki L19 E v e ritt. Nicki 119 E v e ritt. Nicki 119 E v e ritt. Nicki 119 Ev e ritt. 'Nicki 119 E v e ritt. Nicki 119 Everitt. Nicki 119 Everitt. Nicki 119 Everitt. Nicki 119 Everitt. Nicki
SI37 S137 S137 SL37 S137 SI37 S137 S137 S137 S137
5487 5487 5487 5437 5487 5487 5487 5487 5487 5487
Temporary. tC a lI d ire c tly regarding work, not adm inistrative support
CHCiOO-CO (07/01/SB) Page 2
LEHMAN 00688
MHiMisnwnre suppo rt l i s t sorteo by compamt/account code
PLEASE SERB AHV CHARGES TO THIS LIST TO M. J . HAGAH. HALL CODE 333A.
I
Evans. Gar) L . Hied. B.
Ext.
547B 5425
Hall Code
S104
S10E
Company
Cyprus Industrial Hierais Cyprus Industrial Hierais
Traffic Traffic
Department
Acct . ade
120 120
Administrative Support
E v e ritt. Hicki E v e ritt. Micki
Mail Code
S137 S137
Ext.
5487 5487
King. David Thorpe. J. Tim
5053 5480
S102 SL12
Cyprus Industrial Hierais Cyprus Industrial Hierais
Data Management Sales-Administration
121 E v e ritt. Micki 121 E v e ritt. Nicki
S137 S137
5487 5487
Anderson. Janet L. E v e ritt. Hedra M. (Nicki) Pratt. D ill * Sevy, U. Young. Darrell E.
5443 54G7 5826 5431 5465
S140 S137 SL38 SL42 SL44
Cyprus Industrial Hierais Cyprus Industri al Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais
Marketing Marketing Marketing Marketing Marketing
122 E v e ritt. Hicki 122 E v e ritt. Hicki 122 E v e ritt. Nicki 122 E v e ritt. Hicki 122 E v e ritt. Hicki
S137 S137 . S137 S137 S137
5487 5467 5437 5487 5487
Baker. R. Doug Held. Herle D.
5701 5479
S13E S132
Cyprus Industrial Hierais Cyprus Industrial Hierais
Market Development Market Development
131 E v e ritt. Hicki 131 E v e ritt. Nicki
S137 S137
5487 5487
Bucttrier. R. J. (Jack) Feiger. Joanne HfChois. Carl W.
5472 5476 5693
S24E S249 S252
Cyprus Industrial Hierais Cyprus Industrial Minerals Cyprus Industrial Hierais
Operations Operations Operations
140 Feiger. Joanne 140 Feiger. Joanne 140 Feiger. Joanne S.
S249 S249 S249
5476 5476 5476
T irita s . E. P. (Hanos)
5844 S250 Cyprus Industrial H1nerals Chief Engineer
142 Feiger. Joanne S.
S249 5476
Weeks. Richard L.
5355 S2L5 Cyprus Industrial Hierais Resource Development
143 Feiger, Joanne S,
S249 5476
Cloud. Hary Zazenski. Richard J.
5720 ' 5484
S245 S244
Cyprus Industrial Hierais Cyprus Industrial Hierais
Quality Assurance/Prod. Safety Quality Assurance/Prod. Safety
160 Cloud. Hary S. 160 Cloud. Mary S.
S245 S245
5720 5720
G i ll . Gordon
5182 S242 Cyprus Industrial Hierais Product Safety
161 Cloud. Hary S.
S243 5720
Fischer. Donald
5435 S251 Cyprus Industrial Hierais Mgr. Quality Assurance
163 Cloud. Hary S.
S245 5720
Sauer. Linda lGleason. Terry J.
5134 5141
S200 S202
Cyprus Industrial Hierais Cyprus Industrial Hierais
Human Resources 4 Admn. Human Resources i Adnn.
170 Bauer. Linda l. 170 Bauer. Linda L.
S200 S200'
5134 5134
P h illip s . Key L.
5470 S204 Cyprus Industrial Hierais Human Resources-Safety&lnd.Hyg.
171 Bauer. Linda L.
S2Q0 5134
Bush. Janette S. Fickle. Robin L.
5336 5601
S212 S207
Cyprus Industrial Hierais Cyprus Industrial Minerals
Human Resources Human Resources
173 Sauer. Linda L. 173 Bauer. Linda L.
S200 S200
5134 5134
Rhodes. Too C.
5602 S228 Cyprus Industrial Hierais Controller
1B0
S223 5841
F ritz . Kimberly * Garceau- George t Horn. Jennifer Horne. Stephen * HcCoy. George C. t Schmutz. Dale J. Tuffield. Michael Turner. Susan * Ceranowicz. Jo f Cole. Rosemary L. t Ricardo. Hary L. t Windholz. Joyce L. t
5758 5801 5837 5753 5790 5336 5772
5753 5773 5326 5771 5083
SL60 S230 SL58 SLEO SL54 SLE2 S L56
S 149 S155 SL59 SL55 S219
Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial Hierais
Controller-Accounting Contra 11er-Account ing Contro11er-Accounti ng Control er-Account ing Controller-Accounting Controller-Accounting Contra 11er-Account ing Contra 11er-Accounting Contro 11er-Accounts Payable Controller-Accounts Payable Contro 11er-Accounts Payable Controller-Accounts Receivable
181 131 131 131 181 181 181 iai
131 131 131 181
S223 S223 S223 S223 S223 S223 S223 S223 S223 S223 S223 S223
5841 5B41 5841 5B41 5841 5841 5841 5B41 5841 584L 5841 5841
Perkins. Oiana K. Wambolt. Larry 0.
5482 5734
SL48 S224
Cyprus Industrial Hierais Cyprus Industrial Hierais
Controller-Budgets t Reporting Controller-Budgets & Reporting
1B2 182
S223 S223
5841 5841
B o r r e lli. Mary A. t Easter. Carol * McLaughlin. Hike* Hurino. Louis 0.
5364 5439 5352 5619
S253 S245 S253 S2E0
Cyprus Industrial Hierais Cyprus Industrial Hierais Cyprus Industrial H1nerals Cyprus Industrial Hierais
International International International International
190 190 Easter. Carol 190 190
S245 S245 S245 S245
5439 5439 5439 5439
Temporary. tC a ll d ire c tly regarding work. not adm inistrative support.
CMC:00-C0 (07/01/aa) Page 3
LEHMAN 00689
a d m in is t r a t iv e suppo rt l i s t s o r ie o b v companv/account code PLEASE SENO ANV CHANGES TO THIS LIST TO H. J . KAGAN. HAIL CODE 333A.
-X ..
HaM
Sabatoni. Haria S.
B o tto rff. Hary Lou Compton. J. C. Mooney. F. Steve
Schl 1linger. Maxine McDonald. Kerry A. Sturgess. Janie
B e l l . Robert H. B1Ish. Susan A. Brost. Joyce V. Bruxvoort. Harlan Caldwelli Steven U. DeMier. Patty L. Earle. Carol E. Lodenkanper. John LOewen. Robert J. McHugh, Larry F. HcKeenan. J. * Spenner. Kathleen H. Work. James R.
Adcock. J . H. Byrne. Vicki P. Cooper. Cheryl Gaylord. Laurie K. Horton. Peggy J. t Lant-z. Qarlene C. token. Bruce G. McFerrin. Mildred J. Hoel. Sharon K. t Pereira. H. W. Zang. Oaniel G.
Crow!. Chris L. Glau. Linda L. LeBLanc. Thouas J. Pergrem. OxayneW.
Quncan. John C.
Barr, Kenneth J. Frank. V. Florence Bellum. Oonald P.
Anderson. J. R, {Drew) Carey. Paul A. Comette. Oaniel J. G r iffit h , J r . . John P. K elly. William S. Lebert. J r . . Karl P. Hoomy- Ruthann C. R a t c lif f . Donald 8. Skeens. Janie Taraba. John Wilson. Hark A.
Anderson. Debbie K.
Ext. 6738
Hall Code
S255
Company Cyprus Industrial Minerals
Department International-Export Sales
5221 5263 52B9
2ISA 2O0A 217A
Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company
President President Sr. V.P. Operations
"
62S2 63SG 5702
241A Z44A 237A
Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company
5225 6139 6296 5G59 62ia 6261
5356 6721 6209 5477 5295 6708
5038
233A 219A 228A 231A 235A 219A 222A 230A 232A
2ISA 224A 236A 234A
Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company
'
5LOB 6160 5274 5226 6204 5161 5405
5658 5033 5636 5244
20BA 207A 225A 216A 214A 213A 25A 212A 204A 202A 203A
Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Combany Cyprus Metals Combany Cyprus Metals Company
Technology V.b.-Business Development Environmental Affairs
Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing
Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller
5253 5162 526B 5148
208A 210A 260A 259A
Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company Cyprus Metals Company
Human Resources Hunan Resources Human Resources Human Resources
5255 331C Cyprus Minerals Company
Chairman of the Board
5050 5061 5131
301C 300C 302C
Cyprus Minerals Company Cyprus Minerals Company' Cyprus Minerals Company.
5256 5469 5629 5072 5229 5483 5055 5238 5491 5245 5361
311C 309C 3IOC 322C 3OSC 321C
307C 320C 338C 313C 312C
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
President President Office of the President
Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis
5010 125C Cyprus Minerals Conpany
Law
Acct Code
191
Administrative Support
H all Code
S245
Ext. 5439
445 Bottorff. Hary Lou 445 Bottorff. Hary Lou 445 Bottorff. Mary Lou
216A 216A 216A
5221 5221 6221
449 Sehi11inger. Maxine I. 449 Schlllinger. Maxine t. 449 Schi11inger. Maxine I.
241A 241A 241A
5282 5262 5262
451 DeMier. Patty L. 461 Blish . Susan A, 451 BUsh. Susan A. 451 Blish . Susan A. 451 OeMler. Patty L. 451 DeMier. Patty L. 461 BUsh. Susan A. 461 011sh. Susan A. 451 DeMier. Patty l. 451 Driller. Patty L. 451 BUsh. Susan A. 451 DeMier. Patty L. 451 DeMier. Patty L.
219A 219A 219A 219A 219A 219A 219A 219A 219A 219A 219A 219A 219A
5261 6139 5139 5139 6261 6261 5139 6139 6261 6261 6139 5261 '261
503 Gaylord. Laurie H. 503 Gaylord. Laurie M. 503 Gaylord. Laurie H. 503 Gaylord. Laurie M. 503 Gaylord. Laurie H. 503 Gaylord. Laurie M. 503 Gaylord. Laurie H. 503 Gaylord. Laurie M. 503 Gaylord. Laurie M. 503 Gaylord. Laurie H. 503 Gaylord. Laurie M.
216A 2IBA 216A 216A 216A 216A 216A 216A 216A 216A 216A
5226 5226 5226 5226 5225 6226 5225 5226 5226 5225 5225
625 Glau. Linda L. 525 Glau. Linda L. 625 Glau. Linda L. 625 Glau. Linda L.
210A 210A 210A 210A
5152 6162 5162 5162
420 Frank, V. Florence
30QC 5061
430 Frank. V. Florence 430 Frank. V. Florence 430 Frank. V. Florence
434 Skeens. Janie H. 434 Skeens. Janie H. 434 Skeens. Janie H. 434 Skeens. Janie H. 434 Skeens. Janie H. 434 Skeens. Janie H4 434 Skeens. Janie M. 434 Skeens. Janie H. 434 Skeens. Janie H. 434 Skeens. Janie H. 434 Skeens. Janie H.
300C 300C 30QC
5051 5051 5061
33BC 330C 338C 330C 338C 338C 33BC 338C 338C 338C 338C
6491 5491 5491 5491 5491 5491 5491 5491 5491 5491 5491
435 Anderson. Debbie K.
125C 5010
Temporary. t a l i d ire c tly regarding work, not ad m inistrative support.
CHC:00-C0 (07/01/88) Page
LEHMAN 00690
AWIHISTRATIVE SUPPORT U S T SORTEO BY COHPAHY/ACCOUNT CODE PLEASE SENO M Y CHAHOES TO THIS LIST TO H. J . KAGAH, HAIL CODE 333A.
V* Hast
Anderson. K ristin e K. Bor U se . P r is c illa S. Bird . James H. Brotznan. Michael F. Chandler. Barbara A. Erickson. Joyce P. Felger. Charles T. Friedman. Deborah J. Gardiner* Craig A. Code 11. Ralph W. Gorinley. Kathleen J. Huffnan. Dale E. Kirchhoff. Bruce C. Landrum. Debra A. Locks. Jocelyn J. Loughrey. Kevin Ml ley. Karen H ille r. Pamela A. Priddy. Kathy H. Rodine. P h yllis * Shellhaas. S. Scott Shernan. S h e rrill A.
Hal) Ext. Code
5020 5063 S335 5308 5s' 5079 5I5B 5657 5013 5014 5824 5155
5402 5029 5669 5062 5455 5012 5030
I09C . 1I8C
2a2 B
20QB 125C 1I5C I02B I14C 117C 1I6C 123C
1I0C 122C me 2BOB , 124C 1043 119C 1I5C
5027 5016 5005
lose 2848 I21C
CoaoanV
Cyprus Hierais Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Minerals Company
Martin. Oianne l. Stone. J r . . Chester B.
5058 5057
3I5C 314C
Cyprus Minerals Company Cyprus Minerals Company
Aaron. Kin A. * Benslng. J. J. Brady. P atricia J. Qardanis. Mona C. *t Gaskins. Lee T. Hatthis. Karen Simmons. J i l l K. * Watt. Gina L. Yoshida. Alan S.
5064 5090 5180 5201 5037 5315 5154 5263 5017
303A 37IA 367A
304A 370A 380A 30SA 37LA 368A
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Bury. Ju lie L. Halys. Gerald J.
5026 5060
3I5C 3I6C
Cyprus Minerals Company Cyprus Minerals Company
Qowetl. B il l ie S. f
D riscoll. Veronica t
.
Fisher. Gregory A, f
French. Claudene t
Fulgham. W illian N.
Kear. Stephany t
Louis. Patricia A. (Patt) t Pine. Ju lie A. t
Sheppard. Alan l . t
S in s. Paula F. t H ittrig . Heredeth A. f
5331 5317 5243 5044 5762 5845 5171 5257
5309 5078 5335
354A 359A 350A 357A
358A 356A 360A 361A 351A 355A
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Conpany
Brown. Rose L. t G raybill. Ron Hakimi. Farokh S. Haugh. 0. C. R a tclifF . Deborah S. Strain . Robert 0 t Studer. Leslie R. t Uegher. Linda Williams. P a tric ia 0.
5334 5194 5106 5025 5116. 5333 5203
5208 5206
240C 233C 229C 237C 235C 23IC 228C 230C 200C
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Hierais Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Dpartaient Law Law Law - Land Law - Land Law Law Law Low Law Law Law Law Law Law Law Law Law Law Law Law Law Law
Chief Financial Officer Chief Financial Officer
Property Management Property Management Property Management Property Management Property Management Property Management Property Management Property Management Property Management
Controller Controller
Payroll Payroll Payroll Payroll Payroll Payroll Payroll Payroll Payroll Payroll Payroll
Treasurer Treasurer Treasurer Treasurer Treasurer Treasurer Treasurer Treasurer Treasurer
Acct Code Administrative Support
Hail Code
Ext.
435 Landrun. Oebra A. 435 Priddy. Kathy H. 435 Priddy. Kathy H. 435 Locks. Jocelyn. J. 435 Chandler. Barbara A. 435 Erickson. Joyce P. 435 Landrum. Oebra A. 435 Priddy. Kathy M.
me
I15C 11SC 2808 I25C 1ISC me 115C
5029 5030 5030 5669 5428 5079 5029 5030
435 Erickson. Joyce P. 435 Erickson. Joyce P.
ILSC 11SC
5079 5079
435 Chandler. Barbara A. 435 Landrum. Oebra A.
I25C me
5426 5029
435 Chandler. Barbara A435 Landrum. Debra A. 435 Locks. Jocelyn J.
125C me 280B
5428 5029 5669
435 Anderson. Debbie K, 435 Landrum. Oebra A. 435 Locks. Jocelyn J. . 435 Priddy, Kathy H. 435 Landrum. Oebra A. , 435 Locks. Jocelyn J . . 435 Anderson. Oebbie K.
125C me 2B0B use me 280B 125C
110 5029 5669 5030 5029 5669 5010
454 Martin. Dianne L. 454 Martin. Dianne L.
315C 3I5C
5058 505S
481 Hatthis. Karen R. 481 Matt his. Karen B. 481 Hatthis. Karen R. 481 Hatthis. Karen 481 Matthis. Karen R. 4SI Hatthis. Karen R. 481 Hatthis. Karen R. 4BI Hatthis. Karen R. 481 Hatthis. Karen R.
3B0A 3B0A 3BQA 3BQA 3B0A
380A 330A 330A 3S0A
5315 5315 5315 5315 5315 5315 5315 5315 5315
500 Bury. Ju lie L. 500 Bury. Ju lie L.
315C 315C
5026 5026
506 Matthis. Karen R. 506 Hatthis. Karen R. 506 Hatthis. Karen R. 506 Hatthis. Karen R. 506 Hatthis. Karen R. 506 Hatthis. Karen R. 506 Hatthis. Karen R. 506 Hatthis. Karen R. 5D6 Hatthis. Karen R. 506 Matthis. Karen R. 506 Hatthis. Karen R.
3BOA 380A 390A
380A 380A 380A 380A 3BOA 3B0A " 3B0A 380A
5315 5315 5315 5315 5315 5315 5315 5315 5315 5315 5315
509 Williams. P a tric ia 0. 509 Williams. P a tric ia 0. 509 Williams. P a tric ia D. 509 William s. P a tric ia D. 509 Williams. P a tric ia D. 509 Williams. P a tric ia 0. 509 Williams. P a tric ia D. 509 Williams. P a tric ia D. 509 Williams. P a tric ia 0.
200C 2Q0C 200C 200C 200C 200C 200C 200C 200C
5206 5206 5206 52D6 5206 5206 5206 5206 5206
Temporary. t C a ll d ire c tly regarding work, not adm inistrative support.
CHC:00-C0 (07/Ol/BB) Page S
LEHMAN 00691
ADHIHI5TRATIVE SUPPORT LIST SORTED BY COMPAMY/ACCOURT COOE PLEASE 5ERD ARY CHARGES TO THIS LIST TO H. J . N/KWI. HAIL CODE 333A.
'i K
Wilson. Linda G. t Arnbrister. Nichael L. t Quinn. Sheryl D. t
ArelTano. Lldya 0. f Bom. Charolette . t Oavey. Mayhelle S. | Hay. Janice L. t HcLaughlin. Hary f Phlnpraphat. Jeannine | Popish. Marilyn F. f Foley. Charles A. | Schulte. J . H. t
Burke, Oacklyn | Doster. E. Elizabeth Gonzales. Marta G, t H il l. Gail H. t Knope. Paul T. Handel 1, Carol L. Hartin. Marcia J. Honheit. P a tric ia E. Honkus. Gail A. Meier. Robert H.
Bradley. Carol H. Gaylord. Joy G. Kent. Vicky B.
Adams. Susan E. t Comer. K, Douglas t Knoll. Kevin F. t Ward. Sandra 5. t
Bolger. James J . t Ouffy. Brett J . t Evans. A lice L. Garner. Andrietta C. 1 Krueger. Don C. t Loew. George R. Rycknan. Je ffrey 5. West. Arnold J. Yaros. Hary t
Belira. Oavid W. Buckley. Leonard J . Christenson. Larry G. Owe. Scott A. Harp. Ju lie K. Hehert. Fred J. Hoffman. Roger H. Jerez. Rodrigo Jones. Byron C. Landres. Ted B. lunley. L. Bruce Hagnuson. Wm. 5. Maher. Hem-y E. (Hank) Hasan. H. Chellie McCabe. Jon N. Nace. R. H. (Oick)
Ext.
5187 S031 S330
Hail Code
236C 234C 238C
Company
Cyprus Minerals Company Cyprus Minerals Company Cyprus Hlnerals Company
Oeoartment
Treasurer Treasurer - Credit & Collection Treasurer *- Credit & Collection
Acct Code
509 509
509
to iin ls tra tiv e Suooort
William s. Pa tricia 0. Williams. Pa tricia 0. Wil Hans. Pa tricia 0.
Hail Cbde
2QOC
20QC 200C
Ext.
5206 5206 5206
5329 6097 5321 5322 5327 5320 5069 5083 6070
300A 300A 300A 300A 300A 30OA 374A 308A 313A
Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Minerals'Company Cyprus Hinerals Company
Accounts Payable Accounts Payable Accounts Payable Accounts Payable Accounts Payable Accounts Payable Accounts Payable Capital Investment ' Capital Investment
510 Bam. Charolette E. 510 Bam. Charolette E. 510 8am. Charolette E. 510 Martin. Marcia J . 510 Bom. Charolette E. 510 Born. Charolette E. 510 Martin. Marcia J . 510 Martin. Marcia J . 510 Martin. Marcia J .
300A 30A 300A 316A 300A 300A 316A 316A
316A
5316 5097 5097 5262 5097 5097 5262 5262 5262
5781 5089 5723 5241
5806 6075 5262 5312 5748 5809
332A 307A 326A 302A 32IA 319A 3I6A 320A 331A 3IBA
Cyprus Hinerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Minerals Company
Consolidation l Ext. Rpt. Consolidation i Ext. Rpt. Consolidation & Ext. Rpt. Consolidation 6 Ext. Rpt. Consolidation 6 Ext. Rpt. Consolidation 6 Ext. Rpt. Consolidation & Ext. Rpt. Consolidation & Ext. Rpt. Consolidation 6 Ext. Rpt.
511 Martin. Marcia J . 511 Martin. Marcia J . 511 Martin. Marcia J . 511 Martin. Marcia J . 511 Martin. Marcia J. 511 M artin. Marcia J. 511 Martin. Marcia J . 511 Martin. Marcia J. 511 Martin. Marcia J. 511 Martin. Marcia J .
316A 316A 316A 316A 316A 316A 31EA 316A 3I6A 316A
5262 5262 5262 5262 5262 5262 5262 5262 5262 5262
5307 5202 5651
3IBC 323C 3L9C
Cyprus Minerals Company Cyprus Hinerals Company Cyprus Minerals Company
Budgets & Reporting
Budgets & Reporting Budgets 8. Reporting
515 Sury. Ju lie L. 515 Bury. Ju lie L. 515 Gury. Ju lie L.
315C 315C 315C
5026 5026 5026
5276 5752 5096 5655
336A 346A 334A 34BA
Cyprus Hinerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Controller-Project Group Control!er-Project Group Controller-Project Group Controller-Project Group
517 .Martin. Marcia J. 517 Martin. Marcia J. 517 Martin. Marcia J* 517 Martin. Marcia J.
316A 316A 31EA 31EA
5262 5262 5262 5262
5765 5488 5302 5331 5094 5034 5370 5006 5628
L03A 2B5B I29A 1388 2608 I29A I32A 130A 102A
Cyprus Minerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Enfomatfon Services Information Services Information Services Information Services Information Services Information Services Infomatlon Services Information Services Information Services
531 Evans. A lice l. 531 Evans. A lice L. 531 Evans. A lice l. 531 Evans. A lice l. 531 Evans. A lice l. 531 Evans. A lice l. 531 Evans. A lice L. 531 Evans. A lice L. S3! Evans. A lice L.
L28A I28A I28A L2SA 128A I28A I28A 12BA 128A
5302 53D2 5302 5302 5302 5302 5302 5307 52L-
5383 1398
5438, 170A
5794 1338
5795 1458
5820 I73A
5607 175A
5035 1368
5795 I35B
5197 . 1418
6803 5793
142B 174A
6613 1378
5797 145A
5093 1466
6815 1348
5077 144B
Cyprus Hinerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Coopany Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Systen Development System Development System Development Systen Development Systen Development Systen Development Systen Development * Systen Development Systen Development Systen Development Systen Development Systen Development ' Systen Development Systen Development Systen Development Systen Development
532 Harp. Ju lie K. 532 Harp. Ju lie K. 532 Harp. Ju lie K. 532 Harp. Ju lie K. 532 Harp. Ju lie K. 532 Harp.' Ju lie K. 532 Harp. Ju lie K. 532 Harp. Ju'lie K. 532 Harp. Ju lie K. 532 Harp. Ju lie K. 532 Harp. Ju lie K. 532 Harp. Ju lie K. 532 Harp. Ju lie K. 532 Harp. Ju lie K. 532 Harp. Ju lie K. 532 Harp. Ju lio K.
173A 173A 173A 173A 173A 173A L73A 173A 173A 173A 173A 173A I73A I73A I73A L73A
5320 5820 5820 5820 5820 5B20 5B20 5820 5820 5820 5B20 5820 5820
5B20 5820 5820
^Temporary. tC a ll d ire c tly regarding work, not ad m inistrative support.
CHC:00` C0 (07/01/88) Page 6
LEHMAN 00692
/U M iN is ra m vE support l i s t sorted b y c o h p m y/a c o x m t code PLEASE SEND AMY CHANSES TO THIS U S T TO H . J . KAGAH. H AIL COOE 333A.
*i Name
Piwowarskt. Anthony J. Schwing. Lee Strandjord. Hark C. Whelpdale. David
Bui ford. Jennifer L. T Droppelnan. James W. f Frederick. Oiana * Janes. Van f Je ffe rie s . Robert A. t Hares. Ju lie H. t Pierce. Hedra A. T Hhighan. Edward G. t
Coburn. Gennls R. Harrington. Michael S. K itch e ll. Carol
Co*. Hark F. Maguire. Samuel G.
Norris. Janes R. Schofield. Donald W. Wells. Robert
Abereronbie. S a fi A. B a ll. Lola A. Hagman. R. H. (Dick) Rounds. Michael
Andrews. C. R. t Aydt. Greg D. Harikis. Scott t P it t enger. Hark t Sackett. Sal l ie K. f Studer. Stephen t
Fleming J. D. (David) Hortey. Susan Thienes. Katharine S. Vogels. Robert
F u jita . Peggy Kluck. Clarence J . . H.D. T iffin . D. Steve
Barrett. Thomas R. B rier. Steve * Felton. Diane A. M ille r. Donald 0. Peluso. Thomas F. Peppani. Gerard Robinette. Patty * Strub. Rosenary S. HIllcOx. John S.
Maier. David C. t
Bondch. Sue . Greeenwod. Melissa M.
Ext.
5192 5828 5036 5393
Hail Code
176A 177A I7SA 171A
Coman y
Cyprus Hierais Company Cyprus Hierais Company Cyprus Minerals Company Cyprus Minerals Company
Department
System Development System Development System Developnent System Developnent
Acct Code
532
532 532 532
Administrative Support
Harp. Ju lie K. Harp. Ju lie K. Harp. Ju lie K. Harp. Ju lie K.
Mal Code
173A 176A 173A 173A
Ext.
5820 5820 582D 5820
5042 5275 5043 5042 5042 5043 5043 5042
2646 106C 271A 264B 2648 2648 106C 2648
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Company
Computer Operations Computer Operations Conputer Operations Conputer Operations Computer Operations Computer Operations Computer Operations Computer Operations
533 Evans. Alice L. 533 Evans. A lice L. 533 Evans. A lice L. 533 Evans. Alice L. 533 Evans. Alice L. 533 Evans. A lice l. 533 Evans. A lice L. 533
128A 128A 128A 128A 128A 128A I28A
5302 5302 5302 5302 5302 5302 5302
5718 515D 5178
337C 220C 218C
Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Conpany
Business Development-Clay Business Development Business Development
545 K itc h e ll. Carole T. 545 K itc h e ll. Carole T. 545 K itc h e ll. Carole T.
218C 218C 218C
5178 5178 5178
5119 5151
227C 219C
Cyprus Minerals Conpany Cyprus Minerals Conpany
Business Development Business Development
546 K itch e ll. Carole T. 546 K ftc h e ll. Carole T.
21BC 213C
5178 5178
5228 5728 5348
221C 224C 223C
Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Conpany
Business Developnent Business Development Business Development
547 K itch e l1. Carole T. 547 K ltch e l1. Carole T. 547 K itc h e ll. Carole T.
5216 5375 5362 5186
305C 303C 329C 306C
Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Company
5340 5249 5603 5279 5217 5346
18SB 1648 169B 1668 1738 1718
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Conpany
Public Gov't Affairs Public Gov't Affairs Public Gov't Affairs public & Gov4t Affairs
Auditing 3 Procedures
Auditing Procedures
Auditing Procedures
Auditing Procedures
Auditing 3 Procedures
Auditing 3 Procedures '
572 Martin. Dianne L. 572 Martin. Dianne L. 572 Frank. V. Florence 572 Nartfn. Dianne L.
574 Martin. Dianne L. 574 Martin. Dianne L. 574 Martin. Dianne L. 574 Martin. Dianne L. 574 Martin. Dianne L. 574 Martin. Dianne L.
5193 5040 5137 5810
364A 362A
366A 365A
Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Company
Ta* Ta* Ta* Ta*
576 Hatthis. Karen R. 576 Hatthis. Karen R. 576 Hatthis. Karen R. 576 Hatthis. Karen R,
5319 5387 5388
183A 185A 1S0A
Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Conpany
Health Servlccs-ttedlcal Health Servlccs-ttedlcal Health Services-Medical
580 F u JIta . Peggy 580 F u jita . Peggy 580 F u jita . Peggy
5371 540B 5128 5252 5076 5041 5408 5213 5328
2D7C 2D3C 205C 202C 206C 201C 203C 200C 208C
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
.
Hunan Resources Hunan Resources Human Resources Human Resources Human Resources Human Resources Human Resources Human Resources Human Resources
581 Strub Rosemary S. 581 Strub. Rosemary S. - 5B1 Strub. Rosemary S. 581 Strub. Rosemary S. SB1 Strub. Rosemary S. 581 Strub. Rosemary S. SB1 Strub. Rosemary S. 5BI Strub. Rosemary S. 581 Strub. Rosemary S.
5684 172A Cyprus Minerals Company
5672 5000
333A 1508
Cyprus Minerals Conpany Cyprus Minerals Conpany
System Development
Office Services-Word Processing Office Serv1ces-Recept1on
582 Harp. Ju lie K.
5B5 Bondch. Sue E. 585 Greenwood. Melissa
218C 218C 2I8C
5178 5178 5178
3I5C 3I5C 300C 3I5C
5058 5D5S 5051
S058
315C 315C 315C 315C 315C 3E5C
5058 5058
5058 5058 5058 5053
380A 3S0A 380A 360A
5315 5315 5315 5315
183A 183A 183A
5319 5319 5319
200C 200C 200C 20DC 20DC 200C 200C 20DC 20DC
5513 5213 5213 5213 5213 5213 5213 5213 5213
I73A 5820
333A 150B
5672 5000
Temporary. t^ a ll directly regarding work, not administrative support.
CHC'.OO-CO (07/01/88) Page 7
LEHMAN 00693
* administrative support l is t sorted 8V compahy/ accouht code PLEASE SEND ANY CHANGES TO THIS LIS T TO H . J . HAGAN. H AIL CODE 333A.
Name
Isaacs. Terry C. HlddTeton. Nary Lou Hagan. Haney J. Roe. Matt 5. Von Rentzell. Sandy K. Vruwink. Dot fl. Wahrnan. Jeanette H.
' .
Ext.
5022 5166 5670 5022 5675 5146 5673
HAH
Code
5C 333A 333A 5C 333A 333A 333A
_________ Conany
Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company
Edwards. Ruth H. Roberts. Sheri L. Tonasino. Ter a
WUson. Bruce Wisdom. Cheryl A.
5019 5047 5152 5368 5023
2C 4C 3C 3C 324C
Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company
Capabianco. Oebra * + Gayner. Trudy * t Smart. Harriott W. +
5081 5081 5365
126C 126C 107C
Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais CcusPaay
Hann. Herbert H. * Mulrjan. H. T. (Joe) Schultz. Anna H.
5254 5153 5061
1768 33QC 300C
Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company
Alite. Kent F. Anderson. Debora L. Hunt. Reuei J. Kerschen. Carl E. Marshall. Jean Moser. JanTce 6. Poganskl. Gregory l. Quinn. Kevin Schaumburg. Erica F. Sheremeta. Frank Wagoner. Jean E.
5345
5380 537S 5093 5366 5347 5311 5360 5384 5236 5259
213C 212C 216C 222C 217C 214C 209C 215C 243C 242C 218C
Cyprus Hierais Company Cyprus Hierais Company typrus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais ComPany
Horse. Louis H. Smith. Ju lie H. OeCesare. Richard S. Steck ley. Robert C.
5461 5742 5230 5172
326C 325C 32SC 317C
Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Company Cyprus Hierais Conpany
Burzinski. Susan *t Cole. Michael * t Erb. Larry *f Hinkle. Leslie *t Levinbook. Gary *f M ille r. Rlc *t Phoenix. Steve *t Robinson. Rick *t Suttercr. Tom *+
5823 5375 5777 5394 5817 5492 5394 5823 5823
349A 335A 310A 322A 349A 317A 322A 349A 349A
Price Waterhouse Price Waterhouse Price Waterhouse Price Waterhouse Price Waterhouse Price Waterhouse Price Waterhouse Price Waterhouse Price Waterhouse
__________ Departpent__________
Office Services-Reprograph(cs Office Services-Word Processing Office Services Office Services-Reprographies Office Services-Word Processing Office Services-Word Processing Office Services-Word Processing
ACCt Code
586 5B5 58S 58S 69S S8S 585
Administrative Simoort
Isaacs. Terry C. Middleton. Mary Lou Hagan, Nancy J. Roe. Hatt S. Von Rentzell. 5andy Vruwink. Dot B. Wahrnan. Jeanette H.
Hall Code
5C 333A 333A 5C 333A 333A 333A
Ext.
5022 5166 5670 5022 5675 5146 5573
Office Services-Had Room Office Servlces-Rec. Retention Office Services-Telephone/Records Office Services-Supplies Office Services
586 586 586 586 586
Edwards. Ruth H. Roberts. Sheri L. Tonasino. Tera Wilson. Bruce Schultz. Anna H.
2C 4C 3C 3C 300C
5019 5047 5152 53GB 5051
Library/Informt ton Center Library/Lnfornatlon Center Library/lnfOnsation Center
587 587 5B7
Consultant Sr. V.P.-Corp. Admin. Sr. V.P.-Corp. Admin.
589 Schultz. Anna H. 589 Schultz. Anna H. 589 Schultz. Anna H.
300C 300C 300C
50G1 5061 5061
Human Resources-Benefits Admn Human Resources-Benefits Adnn Human Resources-Benefits Adnn Human Resources-Benefits Human Resources-Benefits Adnn Human Resources-Benefits Adnn Human Resources-BenefIts Rians Human Resources -Benefits Admn Human Resources-Benef its Human Resources-Benefits Adnn Human Resources-Benefits
592 Wagoner. Jean E. 592 Wagoner. Jean E. 592 wagoner. Jean E. 592 Wagoner. Jean E. 592 Wagoner. Jean E 592 Wagoner. Jean E. 592 Wagoner. Jean E. 592 wagoner. Jean E. 592 Wagoner. Jean E. 592 Wagoner. Jean E. 592 Wagoner. Jean E.
21BC 218C 218C 218C 218C 218C 218C
2iac 2LSC
218C 218C
5259 5259 5259 5259 5259 5259 5259 5259 5259 5259 5259
Market Strategy-CLH t Coal Market Strategy-Coal Market Strategy-Metals Market Strategy-Metals
595 Schultz. Anna H. 595 Schultz. Anna H. 596 Schultz. Anna H. 596 Schultz. Anna H.
300C 300C 300C 300C
5061 5061 5061 5061
000
OO
000
000 000 000
000
000
000
Martin. Mareta JMartin. Mareta JMartin. Hard a J. Martin. Harcla J. Martin. Hard a J. Martn. Mareta J. Martin. Marcia J. Martin. Harcla J. Martin. Marcia J.
31GA 31GA 316A 316A 316A 316A 316A 316A 316A
5262 5262 5262 5252 5262
5262 5262 5252 5262
Temporary. tC d ll d ire ctly regarding work, not adm inistrative support.
CHC:00-C0 <07/01/88) Page 8
LEHMAN 00694
. ADMINISTRATIVE SUPPORT LIS T SORTED BY RAME PLEASE SEND AMY C W X OE S TO THIS LIS T TO N. J . NASAN. H A IL CODE 333A.
Aaron. K l* A. * Abercrombie. Gall A. Adams. Susan E. f Adcock. J* H. Aloe. Kent F. Anderson. Oebbie K. Anderson. Oebora L. Anderson. J. R. (Ore) Anderson. Janet L. Anderson. Kristine K. Andrews. C. R. t Arellano. Lfdya J. t Aimbrlster. Michael L. t Aydt* &*eg 0.
Baker. R. Doug B a ll. Lola A. Barr. Kenneth J. Barrett. Thomas R. Bauer. Herman L. Bauer. Linda L. Baughn. Bruce Baum. John E. B e a ll. Stewart Bohn. Oavld W. B e ll. Robert H. BelLua. Oonald P. Bensing, J. J. Bird . Janes H. 611sh. Susan A. Balger. James J- t Bondch. Sue E. Borlase. P r is c illa 5. Bom. Ctiarolette E. f Bornhofen, Richard G. Borowicz. Ginnie B o rre lli. Nary A. t Bottorff. Nary Lou Bradley. Carol M. Brady. P atricia J. Brasseale. Frederick 0. B rie r. Steve * Brost. Joyce Y. BrotMan, Hlchael F. Brawn. Beth T. Brown. 0. P. Brown. Rose L. t Bruxvoort. Harlan Buckley. Leonard J . Buettner. R. J. (Jack) Bulford Jennifer 1 t Bunderson. Iracy V. Burcar. Victoria l.
Ext. 5064 5216 5276 510B 5345 5010 5330 5256 5443 5020 5340 5329 5031 5249
Hall Code 303A 305C 336A 206A 213C 125C 212C 311C
5140 109C 185B 300A 234C 164B
Coraanv Cyprus Minerals Company Cyprus Minerals Company Cyprus- Minerals Company Cyprus Hetals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Industrial Hinerals Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Department Property Management Public & Gov't Affairs Controller-Project Group Control ler Human Resources-Benefits Adnn Law Human Resources'Benefits Aden Financial Analysts 1 MarketIn9 Law Aud1t1n9 S Procedures Accounts Payable Treasurer - Credit & Collection Aud1ttn9 fi Procedures
Acct Code 481 572 517 503 592 435 592 434 122 435 574 510 509 574
Administrative 5uPPOrt Hatthis. Karen R. Martin. Oianne L. Martin, Marcia J. Gaylord. Laurie M. Wagoner. Jean E. Anderson. Debbie K. Wagoner. Jean E. Skeens. Janie M. E v e ritt. Nicki Landrun. Debra A. Martin. Oianne L. Bom. Charolette E. Williams. P a tric ia 0. Martin. Dianne L.
Hall Code
Ext.
3B0A 5315
315C 316A
5053 5262
21GA 5226
21BC 5259
125C 5010
21BC 5259
33BC 5491
5137 . 5487
111C 5029
315C 300A
5058 5316
2DOC 5206
315C 5058
5701 5375 5050 5371 5270 5134 5314 5608 5463 5383 5225 5131 5090 5335 5139 5765 5672 5063 5097 5232 5406 5364 5221 5307 5188 5071 5408 5296 5308 5142 5846 5334 5659 5430 5472 5042 5668 5685
5136 303C 301C 207C 109A 5200 220B 2526 5100 139B 233A 302C 373A 2828 219A 103A 333A use 3QQA 24BB 5109 5253 216A 318C 367A 206B 203C 228A 200B 2438
2368 240C 231A 170A 5246 264B 1708 119A
Cyprus Industrial Hinerals Cyprus Hfnerals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Gold Exploration Co. Cyprus Industrial Hinerals Cyprus Coal Company Cyprus Coal Company Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Metals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Hetals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Minerals Company Cyprus Minerals Company t Cyprus Coal Company Cyprus Industrial Hinerals Cyprus industrial Hinerals Cyprus Hetals Company Cyprus Hinerals Company Cyprus Hinerals Company Cyprus Coal Company Cyprus Hinerals Company Cyprus Hetals Company Cyprus Hinerals Company ' Cyprus Coal Conpany Cyprus Coal Conpany Cyprus Minerals Company Cyprus Hetals Company Cyprus Hinerals Company Cyprus Industrial Minerals Cyprus Hinerals Company Cyprus Coal Company Cyprus Gold Company
Market Development Public fi Gov't A ffairs Pres 1dent Human Resources Exploration Human Resources & Admn. Construction Planning fi Analysis 5ales /Marketing System Developnent Marketing Office of the President Property Management Law - Land Marketing Information Services Office Services-Hord Processing Law Accounts Payable Cont r o IIe r -Accounting Customer Service International President Budgets & Reporting Property Management Technical Services-Geology Human Resources Marketing Law - Land Human Resources President Treasurer Marketing System Development Operations Computer Operations Sales A Customer Service Controller
131 E v e ritt. Hickl 572 Martin. Oianne L. 430 Frank. V, Florence 5B1 Strub. Rosemary 5. 457 Oolan. Joanne L. 170 Bauer. Linda L. 373 Rad cliffe. Carolyn L. 352 Thomas. Ju lie K. 111 Wielenga. Sylvia J. 532 Harp. Ju lie K. 451 OeHier. Patty L. 430 Frank. V. Florence 481 Hatthis. Karen R. 435 Priddy. Kathy H. 451 B lish . Susan A. 531 Evans. Alice L. 5B5 Bondch. Sue E. 435 Priddy. Kathy H. 510 Born. Charolette E* 351 Landres. Leigh 119 E v e ritt. Hick 1 190 445 B o tto rff. Mary Lou 515 Bury. Ju lie L. 4SI Hatthis. Karen R. 371 Radcliffe. Carolyn L. 581 Strut), ftosenary 5. 451 B lish . Susan A. 435 Locks. Jocelyn. J. 360 Brawn. Beth T. 340 Gunnare. Susan M. 509 Williams. P a tric ia 0. 451 B lish . Susan A. 532 Harp. Ju lie K. 140 Feiger. Joanne 533 Evans. Alice L. 3B1 Jann. Jenny H. 457 Hatheison. Betty A.
5137 3L5C 300C 200C 110A 5200 225B 2618 5127 173A 219A 300C 3B0A
use 219A 128A 333A 115C 300A 255B 5137 5245 216A 315C 3BOA 225B 200C 219A 2BOB 243B 2348 200C 219A 173A 5249 128A L77B 112A
5487
5058 5051 5213 5271 5134 5176 5398 5486 5620 5261 5051 5315 5030 5139 5302 5672 5030 5097 5003 5487 5439 5221 5026 5315 5176 5213 5139 5669 5142 5130 5206 5139 5B20 5476 5302 5678 5621
Temporary. tC all directly regarding work, not adn1n1strat1ve support.
CNC.-OO-NA (07/01/881 Page 1
LEHMAN 00695
ADMINISTRATIVE SUPPORT L IS T SORTED BY NAME PLEASE 5EM0 ANY CHANGES TO THIS LI5 T TO N . J . KAGAN, H AIL CODE 3 3 .
Burke. Jaeklyn t Burton. W ill fan 0. Bury. Ju lie L. Burzinskf. Susan ' t Bush. Janette 5. Byrne. Vicki P.
Ext. S781 5272 5026 5823 5336 SI60
Hail Code
332A 10BA
315C 349A 5212 207A
Company Cyprus Minerals Conpany Cyprus Gold Exploration Co. Cyprus Minerals Company Price Waterhouse Cyprus Industrial Minerals Cyprus Metals Company
Department Consolidation 8 Ext. Rpt. Exploration Controller
Human Resources Controller
Caffare 111. J r . . J. Caldwell. Steven W. Canter. Thonas C. Capobfanco. Oeira ' t Carey. Paul A. Cavanagh. B i l l A. Cay lor. John R. Ceranowicz. Jo t Chandler. Barbara A. Chittenden. John Christenson. Larry G* Cloud. Mary Coburn. Dennis R. Cole. Michael ' t Cole. Rosemary L. t Colley. G. Lynn Coner. K. Douglas t Compton. J , C, Cooper. Cheryl Cornette. Daniel J . Cox. Mark F. Cox. Victor L. Coyner. J . Michael Craig. S te lla B. Crowl. Chris L.
5009 5218 51H 5081 5469 5021 5104 5773 542B 5180 5794 5720 57ia 5376 5326 5125 5752 5263 5274 5629 5119 5734 5650 5413 5253
254B Cyprus Coal Company
235A Cyprus Metals Company
174B Cyprus Coal Company
126C Cyprus Minerals Conpany
309C Cyprus Minerals Conpany
5116 Cyprus Industrial Minerals
261A Cyprus Coal Company
5155 Cyprus Industrial Minerals
125C Cyprus Minerals Conpany
259B Cyprus Coal Company
133B Cyprus Minerals Conpany
5245 Cyprus Industrial Ninerals
337C Cyprus Minerals Company
335A Price Waterhouse
5159 Cyprus Industrial Minerals
209B Cyprus Coal Company
346A 20QA
Cyprus Minerals Company Cyprus Metals Company
225A Cyprus Metals Company 310C . Cyprus Minerals Company
227C Cyprus Minerals Company
224B 115A
Cyprus Coal Company Cyprus Gold Company
5109 Cyprus Industrial Minerals
20QA Cyprus Metals Company
Controller Marketing Transportation Library/Information Center Financial Analysis 5ales - Paper Human Resources Controller-Accounts Payable Law Planning & Analysis 5ystee Development q ity. Assurance/Prod. 5afety Business Development-Clay
Controller-Accounts Payable Engineering & Land Controller^Project Group President Controller Financial Analysis Business Development Construction Controller Customer 5ervice Human Resources
Oardanis. Mona C. ' t Oavey. Haybelle S. t Davidson. Jana OeCesare. Richard S. QeMier. Patty L. Deal. Larry M. Dolan. Joanne ' Doste r. E.-Elizabeth Dowell. B il l ie 5. t Orabant. Donald J. D ris c o ll. Veronica t Oroppelman. Janes W. f Duffy. Brett J. f Duncan. John C. Duwe. Scott A.
5201 5321 57B6 5230 5261 5812 5271 5089 5361 5769 5317 5275 5488 5255 5796
304A 300A 5109 32BC 219A 1818 110A 307A 354A 1S5B 359A 106C 285B 331C 145B
Cyprus Minerals Company Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Minerals Conpany Cyprus Metals Conpany Cyprus Coal Company Cyprus Gold Exploration Co. Cyprus Minerals Company Cyprus Minerals Coopany Cyprus Coal Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Property Management Accounts Payable Customer Service Market 5trategy-Metals Marketing Contract Administration Exploration Consolidation A Ext. Rpt. Payroll Sales ft Customer 5ervice Payroll Computer Operations Information Services Chafrttan of the Board Systen Development
Ea rle, Carol E. Easter. Carol ' Eckstein. Donald A. Edwards. Ruth M.
5358 5439 5609 5019
222A 5245 246B 2C
Cyprus Metals Company ' Cyprus Industrial Minerals Cyprus Coat Company Cyprus Minerals Company
Marketing International Hunan Resources Office 5ervices-Mail Room
'Tem porary. t a 11 d ire c tly regarding w ork, not adm inistrative support.
Acct Code 511 457
500 000 173 503
Administrative 5ueoort Martin. Marcia J. Oafan. Joanne L. Bury. Ju lie L. Martin. Marcia J. Bauer. Linda L. Gaylord. Laurie H.
Hail code 316A UOA 31SC 316A 5200 216A
1*1* 5262 5271 5026 5262 5134 5226
350 Thomas. Ju lie K.
261B 539B
451 OeMier. Patty l .
219A 5261
3B4 MacMillan. Janice L.
1778 5827
587
434 Skeens, Janie M.
336C 5491
112 McCain. Cynthia
5120 5210
360 Brown. Both T. ' 243B 5142
181 435 Chandler. Barbara A.
5223 ,5841
125C 542a
352 Thomas. Ju lie K.
2618 5398
532 Harp. Ju lie K.
L73A 5820
160 Cloud. Mary 5.
5245 5720
545 K itc h e n . Carole 1.
218C 51?R
000 Martin. Marcia J.
316A 5262
IBI 372 R ad cilffe. Carolyn L.
5223 22SB
5841 5176
517 Martin. Marcia J.
316A 5262
445 B o tto rff. Mary Lou
216A 5221
503 Gaylord. Laurie H.
216A 5226
434 Skeens. Janie H,
338C 5491
546 K lt c h e ll. Carole T. 373 Rad cilffe. Carolyn L,
21BC 2258
517B 5176
457 Notheisen. Betty A.
f 112A 5621
119 E v e ritt. Hicki
5137 5487
525 Glau. Linda L.
210A 5162
481 Matthis. Karen 510 Bom. Cham lette E, 119 E v e ritt. Hicki 596 5chultZ. Anna H, 451 OeMier. Patty l . 3B3 Jann. Jenny M, 457 Dolan. Joanne L. 511 Martin. Marcia J. 506 Matthis. Karen R. 381 HcQuarrle. Marie C. 506 Matthis. Karen R* 533 Evans. A lice L. 531 Evans. A lice L. 420 Frank. V. Florence 532 Harp. Ju lie K,
380A 300A 5137 300C 219A 177B UOA 316A 3S0A 156B 3S0A 12BA 128A 300C 173A
5315 5097 5487 5061 5261 5678 5271 5262 5315 5101 5315 5302 5302 5051 5820
451 B lls h . Susan A. 19D Easter. Carol 360 Brown. Beth T. 586 Edwards. Ruth H,
219A 5245 243B 2C
5139 5439 5142 5019
CNC:00-NA (07/01/88) Page 2
LEHMAN 00696
A W M IS T H A T IV E SUPPORT LIS T SORTEO BY NAME PLEASE SEHO ANY CHANGES TO THIS LIS T TO H . J . NAGAH. H A IL CODE 333A.
NK Erb. Larry *t Erickson. Joyce P. Ester lin e. Steven C. Evans. A lice L. Evans. Gary L. Everftt. ftedra K. {Hickl)
Ext. 5777 5079 5235 5302 5478 5407
Hail Code 310A 115C 258B
I26A S104 5137
Company Price Waterhouse Cyprus Minerals Company Cyprus Coal Company Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Industrial Minerals
Department
Law Planning & Analysis Inforaation Services Traffic Marketing
Feiger. Charles T. Feiger. Joanne Felton. Olane A. Fickle. Robin L. Fischer. Donald Fisher, Gregory A. t Fleming. J . D. (Oavid) Foley. Charles A. t Frank. V. Florence Frederick. Oiana * French. Claudene t Friedman, Deborah J . F ritz . Klnberly * F u jita . Peggy Futgham. William H.
5158 5476 5128 5601 5435 5243 5193 5083 5051 5043 5044 5657 5758 5319 5762
1028 5249 205C 5207 5251 350A 364A 30SA 300C 271A 357A I4C 5160 1B3A
Cyprus Minerals Conpany Cyprus Industrial Minerals Cyprus Minerals Conpany Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Minerals Cwipany Cyprus Minerals Conpany Cyprus Minerals ConPany Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Industrial Minerals Cyprus Minerals Conpany Cyprus Minerals Company
Law Operations Human Resources Human Resources Mgr. Quality Assurance Payrol t Tax Capital Envestnent President Computer Operations Payroll Law Controller-Accounting Health Services-Medicat Payroll
Garceau. George t Gardiner. Craig A. Garner. Andrietta C. Gaskins, Leo T. Gaylord. Joy G, Gaylord. Laurie H. Gayner. Trudy * t Gengier. Oarlene H. G i ll . Gordon Glau. Linda L. Gleason. Terry J. Godel 1. Ralph W. Gonzales. Marta G. f Goroley. Kathleen J . Grber. Larry G rayb ill. Ron Greeenwood. Melissa H. G riffith . J r . . John P. Gunnare. Susan H.
SBQ1 5013
S230 117C
5331 I3B8
5087 370A
5202 323C
5226 216A
5081 126C 5039 . 160B
5182 5242
5162 210A
5141 S202
5014 ' 11EC
5723 326A
5824 123C
5677 153B
5194 233C
5000 150B
5072 322C
5130 234B
Cyprus industrial Minerals Cyprus Minerals Conpany Cyprus Minerals ConPany Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Metals Conpany Cyprus Minerals Conpany Cyprus Coal Conpany Cyprus Industrial Minerals Cyprus Metals Company Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals company Cyprus Coal Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Coal Company
Control ler-Accounting Law Inforaation Services Property Management Budgets it Reporting Controller Library/Information Center President Product Safety Human Resources Human Resources & Admn. Law Consolidation & Ext. Rpt. Law Sales 1 Customer Service Treasurer Office Services-Reception Financial Analysis President
Hagman. R. H. (Oick) Hake. Janes Haklml. Farokh S. Harlan. Howard Harp. Ju lie K. Harrington. Michael S. Hart. We. Hark Haugh. 0. C*
Heath III. Sargent
Hebert. Fred J.
5362. 5140 5106 5191 5820 5150 5426 5025 5489 5607
329C 263A 229C I16A 173A 220C 153B 237C 5134 175A
Cyprus Minerals Company Cyprus Coal Company Cyprus Minerals Company Cyprus Gold Conpany Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Coal Company Cyprus Minerals CcnPOny Cyprus Industrial Minerals Cyprus Minerals Company
Public & Gov't Affairs Hunan Resources Treasurer Acquisitions & Development Systeffl Development Business Development Equipment 8 Maintenance Treasurer Sales^Plastic. Rubber System Development
Temporary. fC a ll d ire ctly regarding work, not adm inistrative support.
Acct Code
00D 435 352 531 120 122
Administrative Sunoort Martin. Marcia J . Erickson. Joyce P. Thoraas, Ju lie K. Evans. A lice L. Ev e ritt. Nicki E v e ritt. Nickf *
M1 1 Code 3I6A I15C 261B 12BA S137 5137
S ili 5262 5079 5398 5302 54B7 5487
435 Landrum. Oebra A. 140 Feiger. Joanne 581 Strub. Rosenary S. 173 Bauer. Linda l. 163 Cloud. Mary S. 506 Matthi s . Karen R. 576 Katthis. Karen 8. 510 Martin. Marcia J430 Frank. V. Florence 533 Evans. A lice L. 506 Matthis. Karen R. 435 Priddy. Kathy H. 181 5B0 F u jita . Peggy 506 Matthis. Karen R.
me S249 20QC S2Q0 S245 3S0A J80A 3I6A 300C 12BA 3BOA 115C S223 183A 3B0A
5029 5476 5213 5134 5720 5315 5315 5262 5051 5302 5315 5030 5841 5319 5315
181 435 Erickson. Joyce P. 531 Evans. A lice L. 4SI Matthis. Karen R. 515 Buryi. Ju lie L. 503 Gaylord. Laurie M. 587 340 Gengler. Oarlene H. 161 Cloud. Mary 5. 525 Glau. Linda L. 170 Bauer. Linda l. 435 Erickson. Joyce P. 5LI Martin. Marcia J* 435 Chandler. Barbara A. 381 HcQuarrle. Narie C. 509 Williams. P a tric ia 0. 585 Greenwood. Melissa 434 Skeens. Janie. M. 340 Gunnare. Susan K.
S223 1I5C 12BA 3B0A 315C 216A
5841 5079 5302 5315 5026 5226
1608 5243 2I0A S200 115C 316A 125C 156B 200C 150B 33BC 2346
5039 5720 5162 5134 5079 5262 5428 5101 5206 5000 5491 5130
572 Frank. V. Florence 360 Brown. Beth T. 509 william s. P a tric ia D. 457 Golan. Joanne L. 532 Harp. Ju lie K. 545 K ltch e ll. Carole T. 374 Gunnare. Sue m. 509 Williams. P a tric ia 0 116 532 Harp. Ju lie K.
300C 243B 200C 1I0A 173A 218C 234B 200C
5051 5142 5206 5271 5820 5178 5130 5205
173A 5B20
CMC`,GO-NA (07/01/flB) Page 3
LEHMAN 00697
A B U H ISTR ATIVE SUPPORT L IS T 50RTE0 BY MME PLEASE SENO ANY CHAMGE5 TO THI5 5 T TO M. J , KAGAN, H A IL COOE 333A.
H Held. Merle 0, H i l l . Gail H. t Hinkle. Leslie *t Hoffer. Richard J. Hoffnan. Randy 0. Hoffnan. Roger M. Mom. Jennifer Home. Stephen * Horton. Peggy J . f Huffnan. Dale E. Hunt, Reuel J.
Ext* 5479 5241 5394 5121 5654 5035 5837 5758 5204 S1S5 5378
Mail code 5132 302A 322A 250A
2508 13GB sise SIGO 214A noe 216C
Company Cyprus Industrial Minerals Cyprus Minerals Company Price Waterhouse Cyprus Coal Conpany . Cyprus Coal Conpany Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Metals Company Cyprus Minerals Company Cyprus Minerals Company
Department Market Oevelopoent Consolidation & Ext. Rpt.
Technical 5ervices*Engr.&Land Controller-Accounting System Development Control 1er-Account ing Controler-Account ing Controller Law Human Re$ources~9enef1ts Admn
I r r . Thomas J. Isaacs. Terry C.
Jackson. Karen H. Jackson PuT R. Janes* Van t Jann. Jenny Je ffe rie s . Robert A. t Je r e i. Rodrigo Johanson* Irene Jones. Byron C,
Kear. StePhany t K elly. William S. Kent* Vicky fl. Kerschen. Carl E. Kiney. Joseph King. Carolyn King, David Kirchhoff* Bruce C, K itc h e n . Carol Kluck. Clarence J . . H.O. Knoll * Kevin F, f Knope. Paul T, Krivanek. Ju lie A. Krueger* Don C. t
5811 5022
1728 5c
Cyprus Coal Company Cyprus Minerals Company
Transportation Office 5ervices-Reprograph1cs
5445 5805 S042 567B 5042 5795 5429 5197
5109 2538 2648 1778 2648 1358 5243 1418
Cyprus Industrial Minerals Cyprus Coal Conpany Cyprus Minerals Company Cyprus Coal Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Hinerals Conpany
Customer 5ervice Control1er-AccountIng Computer Operations Contract Administration Computer Operations 5ysten Oevelopnent Sales 5ystem Development
5845 5229 5651 5093 5414 5412 5053 5402 5178 5387 S096 5806 5190 5094
3SSA 308C 319C 222C 5230 5109 5102 122C 218C 185A 334A 321A 2448 2608
Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Hinerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Hinerals Company Cyprus Coal Company Cyprus Minerals Company
Payrol1
Financial Analysis Budgets & Reporting
Human Resources-Benefits Customer 5ervice
Customer 5ervice
Oata Management
.
Law Business Development
Health Services'Medical Controller-Project Group
Consolidation 6 Ext. R p t.-
Human Resources Information Services
Lanar. Richard S. Landolt* Brenda Landres. Ted B. landres, Verna lee K, Landrum. Oebra A, Lantz. Darlene C, LeBlanc. Thomas J . leb ert. J r . . Karl P. Leland. 5tanley S. t Lessner. George 0. Levinbook. Gary *t Locks. Jocelyn J. Lodenkamper. John Loew. George R.
5157 5446 5803 5003 5029 5161 5288 5483 5637 5460 5817 5669 5721 5034
5208 ' Cyprus Industrial Minerals
5109 Cyprus Industrial Hinerals
1428 2558
Cyprus Minerals Company Cyprus Coal Company
m e Cyprus Hinerals Company
213A Cyprus Metals Conpany
26QA Cyprus Metals ComPany
321C Cyprus Minerals Company
121A Cyprus Gold Exploration Co.
5236 Cyprus Industrial Minerals
349A Price Waterhouse
28GB Cyprus Hinerals Company
230A 129A
Cyprus Metals Company Cyprus Minerals Company
V.P. Sr* Scientist Customer 5enn'ce System Development Controller-Accounting Law Controller Hunan Resources Financial Analysis Drafting 5r. VP-5ales & Marketing
Law Marketing Information Services
Temporary. tC a ll d irectly regarding work, not adm inistrative support.
.
Acet Code 13L 5LL 000 372 35L 532 181 181 503 435 592
Atfalnistrative 5upport E v e ritt. Hicki Martin. Marcia J . Martin. Marcia J . Rad cliffe. Carolyn l. Thomas, Ju lie K, Harp, Ju lie K.
Gaylord. Laurie H. Landrun* Debra A. Wagoner* Jean E.
Halt Code 5137
3L6A 316A 2258
26LB 17JA 5223 5223 216A me 2I8C
lit i 5487 5262 5262 5176 5498 5820 5841 5841 5226 5029 5259
384 HacMI1Ian. Janice L. 585 Isaacs. Terry C,
1778 5C
5827 5022
119 E v e ritt. Hicki 351 Landres. Leigh 533 Evans. A lice L. 333 Jann. Jenny H. 533 Evans. A1ice L* 532 Harp. Ju lie A. 111 Longhofer. Deborah K. 532 Harp. Ju lie K.
506 Matthis. Karen R. 434 5keens. Janie H, 515 Bury. Ju lie L. 592 Wagoner, Jean E. 119 E v e ritt. Hicki 119 E v e ritt. Hicki 121 E v e ritt. Hicki 435 Chandler. Barbara A. 545 K itc h e ll. Carole T. 580 F u jita , Peggy 517 Martin. Marcia J. 511 Martin. Marcia J. 360 Brown. Beth T, 531 Evans. A lice L.
5137 255B 128A 177B 128A 173A 5237 I73A
5487 5008 5302 5678 5302 5820 5138 5820
3B0A 338C 315C 218C 5137 5137 5137 125C 218C 163A 316A 316A 2438 128A
5315 5491 5026 5259 5487 5487 54B7 542B 5178 5319 5262 5262 5142 5302
100 Cloud. Mary 5. 119 E v e ritt. Hicki 532 Harp. Jo H e K. 351 Landres* Leigh 435 Landrum* Oebra A, 503 Gaylord. Laurie H. 525 Glau* Linda L. 434 5keens. Janie M. 457 Dolan. Joanne L. 110 Longhofer, Oeborah K, 000 Martin. Marcia J. 435 Locks. Jocelyn J. 451 B lish , Susan A. 531 Evans. A lice L,
5245 5137 1T3A 2559 1L1C
2L6A 2L0A 338C ILOA 5237 316A 2808 219A 12BA
5720 54B7 5320 5008 5029 5226 5162 5491 5271 5138 5262 5669 5139 5302
CHC:00-NA (07/01/88) Page 4
LEHMAN 00698
ADMINISTRATIVE SUPPORT LIS T SORTED BY HM E PLEASE SEND AHY CHANGES TO THIS L IS T TO N. J . KAGAN. H A IL CODE 333A.
Have Laewen. Robert J. Laken. Bruce G. Longhofer. Deborah K. Lcughrey, Kevin Louis. P a tricia A. (P a tt) t Luraley. L. Bruce
Ext. 5209 5405 5138 5062 5171 5793
Mail Code 232A 20SA 5237 I24C 35GA
I74A
Company Cyprus Metals Company Cyprus Metals Company Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company
Department Marketing Controller President Law Payroll System Development
Acct Code
.451 503 100 435
506 532
Administrative Support DeHier. Patty L. GaylOrd. Laurie H Longhofer. Deborah K. Anderson. Debhle K. H atthls. Karen R. Karp. Ju lie K.
Mail Code 2I9A 216A 5237 125C 3SOA I73A
Ext. 5261 5226 5138 5010 5315 5820
MacMillan. Janice l .
Hagnuson. Wra, 5,
Maguire. Saauel G.
Haber. Henry E. (Hank)
Maier. Oavid C. t
Halys. Gerald J.
Handell. Carol L.
Mann. Herbert H. * Mares. Ju lie M. t
Harlkis. Scott t
Marshall. Jean
Martin. 01anne L.
Martin. Marcia J.
Martin. Michael 0.
Mason. M. ChelHe
Hateer. Raymond G.
Matlock. James A. Hatthls. Karen
May. Janice l . t
McCabe. Jon H.
McCain. Cynthia
McCoy. George C. t
McDonald. Kerry A.
HcFerrin. Mildred J.
McHugh. Larry F.
HcKeenan. J. *
McLaughlin. Mary f
McLaughlin. Hike*
HcQuarrle. Marie C.
Meier. Robert H.
Hercier. John H.
Metcalf. Del Middleton. Mary Lou
Hiera. LeRoy
-
Hi ley. Karen
H ille r. Oonaid 0.
Mi 1ler. Pamela A.
M iller. Ric *t
Mil liken. Frank R.
H ills . Richard 0. (Click)
Honhelt. P a tricia E.
Honkus. Gail A.
Hooray. Ruthann C.
Mooney. F. Steve
.
Morley. Susan
Morris. James R.
5827 5613 5151 5797 5584 5060 5075 5254 5043 5503 5366 sosa 5262 5177 5098 5124 5627 5315 5322 sais 5210 5790 5356 5658 5477 5295 5327 5352 5101 5809 5127 5736 5156 5724 5455 5252 5012 5492 53B2 5001 5312 5748 5055 5289 5040 5228
1770 1378 2I9C 14SA 172A 31EC 319A 17EB 2E4B 1698 217C 315C 316A I13A 1468 2108 105A 38QA 300A I34B 5120 5154 244A 212A 218A 224A 300A 5253 1568 3I8A 204B 5126 333A 2148 104B 202C I19C 317A
2E4A I54B 320A 331A 307C 217A 362A 221C
Cyprus Coat Company
' Transportation
Cyprus Minerals Company
System Development
Cyprus Minerals Company
Business Development
Cyprus Minerals Company
System Development
Cyprus Minerals Company
System Development
Cyprus Minerals Company
Controller
Cyprus Minerals Company
Consolidation & Ext. Rpt.
Cyprus Minerals Company
Consultant
Cyprus Minerals Company i
Cyprus Minerals Company
Computer Operations Auditing & Procedures
Cyprus Minerals Company
Human Resources-Benefits Adan
Cyprus Minerals Company
Chief fin an cial Officer
Cyprus Minerals Company
Consolidation & Ext. Rpt.
Cyprus Gold Company
Executive Vice President
Cyprus Minerals Company
System Development
Cyprus Coal Company
Technical Services-Engr.&Land
Cyprus Gold Exploration Co. Exploration
Cyprus Minerals Company
Tax/Property Management
Cyprus Minerals Company
Accounts Payable
Cyprus Minerals Company Cyprus Industrial Minerals
System Development Sales * Paper
Cyprus Industrial Minerals Controller-Accounting
Cyprus Metals Company
V.P.-Business Development
Cyprus Metals Company
Control 1er
Cyprus Metals Company
Marketing
Cyprus Metals Company
Marketing
Cyprus Minerals Company
Accounts Payable
Cyprus Industrial Minerals Internationa 1
Cyprus Coal Company
Sales & Customer Service
Cyprus Minerals Company
Cyprus Coal Company
Technical Services-Geology
Cyprus Industrial Minerals Sales
Cyprus Minerals Company
Office Services-Word Processing
Cyprus Coal Company
Equipment Maintenance
Cyprus Minerals Company
Law
Cyprus Minerals Company
Human Resources
Cyprus Minerals Company
Law
Price Waterhouse
Cyprus Coal Company
Technical ServIces-Engr.SLand
Cyprus Coal Company
Sales t Customer Service
Cyprus Minerals Company
Consolidation & Ext. Rpt.
Cyprus Minerals Company
Consolidation & Ext. Rpt.
Cyprus Minerals Company
Financial Analysis
Cyprus Metals Company
. Sr. V.P. Operations
Cyprus Minerals Company
Tax
Cyprus Minerals Company
Business Development
3B4 Hactil l Ian. Janice L. 532 Harp. Ju lie K. 546 K itc h e ll. Carole T. 532 Harp. Ju lie K. 582 Harp. Ju lie K. 500 Bury. Ju lie L. S II Martin. Marcia J. 5B9 Schultz. Anna H. 533 Evans. A lice L. 574 Martin. Oianne L. 592 Wagoner. Jean E 454 Martin. Ofanne L. S II Martin. Marcia J 457 Nothelsen. Betty A. 532 Harp. Ju lie K. 372 Rad cliffe. Carolyn L. 457 Dolan. Joanne "L. <481 Hatthls. Karen 8. 510 Martin. Marcia J. 532 Harp. Ju lie K. 112 McCain. Cynthia IB I 449 Schl D inger. Maxine 1. 503 Gaylord. Laurie H. 4SI OeMler. Patty L. 4SI Glish. Susan A. 510 Bom. Charolette E. 190 380 HcQuarrle. Marie C. S II Martin. Marcia J 371 Rad cliffe. Carolyn L. 111 Wielenga. Sylvia J. 585 Middleton. Mery Lou 374 Rad cliffe. Carolyn L. 435 Landrum. Oebra A. 581 Strub. Rosemary 5. 435 Locks. Jocelyn J . 000 Martin. Marcia J. 372 Rad cliffe. Carolyn L. 380 HcQuarrle. Marie C. S II Martin. Marcia J . S II Martin. Marcia J. 434 Skeens. Janie M. 445 B o tto rff. Mary Lou 576 H atthls. Karen R. 547 K itc h e ll. Caro le T.
177B I73A 21BC I73A I73A 315C 31EA 300C 128A 315C 2IBC 315C 316A U2A 173A 225B 1I0A 360A 3IEA 173A 5120 5223 241A 2I6A 2I9A 219A 300A 5245 156B 316A 225B 5127 333A 225B 1UC 200C 2S0B 316A 225B 156B 316A 31GA 338C 2I6A 380A 218C
5827 5820 5178 5820 5820 5026 52G2 50G1 5302 505B 5259 5058 5262 5621 5820 5178 527! 5315 5262 5820 5210 5B4I 5282 5226 5261 5139 5097 5439 5101 5262 5176 5485 5166 5176 5029 5213 5669 5262 5178 5101
5262 5262 5491 5221 5315 5178
TeaPorary. tC a ll d ire ctly regarding work, not adm inistrative support.
CMC: OO-HA (07/01/88) Page 5
LEHMAN 00699
administrative support l is t sorted bv name
PLEASE SEND AAV CHANGES TO THIS LIST TO N. J . HAGAN. HAIL CDDE 333A.
Hue . Horse. Louis H. Hoser. Janice G. Hulryan. H. T. (Joe) HurfnOi Louis 0.
Ext. 5461 5347 5153 5619
Hall Code 326C
214C 330C
5260
Gomnv Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Industrial Minerals
Department Market Strategy-CIN & Coal Human Resources-Benefits Admn Sr. V.P.-Corp. Admin. International
Acct Code 595
592
5B9 190
A A in is tra tiv e SuPDdrt Schultz. Anna H. Wagoner. Jean E. Schultz. Anna H.
Haf1 Code
300C
218C 300C S245
Ext. 5061 5259 5061 5439
Hace. R- H. (Oick) Hagan. Nancy J. Halven. Janes G, Hichols. Carl W. Hied. 8. Hoel. Sharon K. t H orrell. Gerald B. Hotheisen. Betty A.
5077 5670 5745 5693 5425 5033 5354 5621
1448 333A 275B 5252 5106 204A 1688 II2A
Cyprus Minerals Company Cyprus Minerals Company Cyprus Coal Company Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Metals Company Cyprus Coal Company Cyprus Gold Company
Systee Oevelopoent O ffice Services Technical ServIces-Engr.&Land Operations Traffic Controller Contract Administration Executive Vice President
532 Harp. Ju lie K. 505 Nagan. Nancy J* 372 Radcliffe. Carolyn L. 140 Feiger. Joanne 5. 120 Ev e ritt. Nicki 503 Gaylord. Laurie H. 383 Jann. Jenny M. 457 Hotheisen. Betty A.
171A 333A 225B S249 S137 2I6A 1776 1I2A
5820 5670 5176 5476 5487 5226 5678 5621
Olsen. Karen 0.
5410 SI02 Cyprus Industrial Minerals Customer Service
119 Ev e ritt. Nicki
S137 5487
Padden. Roger H, Peluso, Thomas F, Peppard. Gerard Pereira, H. W, Pergrem. Dwayne H. Perkins. Diana K. P h illip s . Key L. Phinpraphat, Jeannine f Phoenix. Steve ' t Pierce. Nedra A. t Pine. Ju lie A. t Pittenger. Hark t Piwowarskl. Anthony J, Poganski. Gregory l . Popish, Harilyn F. f Pratt. H ill * Prlddy, Kathy H. Purswell. Robert l.
Quinn. Kevin Quinn. Sheryl D. f
5433 5076 5041 5636 5I4B 5482 5470 5320 5394 5043 5257 5279 5192 5311 5069 5826 5030 5185
SI 46 206C 201C 202A 259A 5148 5204 300A 322A I06C 360A 16GB 176A 209C 374A 5138 1I5C 230B
Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Minerals Company Cyprus Metals Company Cyprus Metals Company Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Minerals Company Price waterhous* Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Coal Company
Sales-Cosmetlc.Pham, .Food Human Resources Human Resources Control 1er Human Resources Control 1er-Budgets & Reporting Muman Resources-Safety&Ind.Hyg. Accounts Payable
Computer Operations Payroll Auditing & Procedures Systen Development Human Resources"fienefIts Plans Accounts Payable Marketing Law Technical Services
114 581 Strub. Rosemary S. 581 Strub. Rosemary S. 503 Gaylord. Laurie H. 525 Glau. Linda L. 182 171 - Sauer. L tnda L. 510 Bom, Chart fette E. 000 Martin. Marcia J. 533 Evans. A lice L. 506 Matt his. Karen R. 574 Martin. Oianne L. 532 Harp. Ju lie K. 592 Wagoner. Jean E, 510 Martin. Marcia J. 122 E v e ritt. Nicki 435 Prlddy. Kathy H. 370 Radcliffe. Carolyn L.
5360 5330
215C 23BC
Cyprus Minerals Company Cyprus Minerals Company
Human Resources-Benefits Admn Treasurer * Credit ft Collection
592 Wagoner. Jean E. 509 Williams. P a tric ia 0.
200C 200C 216A 210A S223 S200 300A 316A 128A 3B0A 3I5C 173A
2 iac 3I6A S137 1I5C 2258
5213 5213 5226 5162 5841 5134 5097 5262 5302 5315 5058 5B20 5259 5262 5487 5030 5176
218C 200C
5259 5206
Radcliffe. Carolyn L. Radies. J r . . Ernest A. t Radies. Mary J. R a tc liff. Deborah S. R a tc liff. Donald B. Reeves. James Rhodes. Ton C. Ricardo. Hary l. t Richards. W1Ilia n 0. Roberts. Sheri L. Robinette. Patty * Robinson. Rick '+ Rodine. P h yllis * Roe. Matt S. Boeder. Robert E.
5176 5333 5494 5116 5233 5126 5802 5771 5135 5047 5406 5823 5027 5022 5842
225B 12QA 5109 235C 320C 25QA S22B 5155 162B 4C 203C 349A I08C 5C 5122
Cyprus Coal Company Cyprus Gold Company Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Minerals Company Cyprus Coal Conpany Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Coal Conpany Cyprus Minerals Company Cyprus Minerals Company Price Waterhouse Cyprus Minerals Company Cyprus Minerals Company Cyprus Industrial Minerals
Technical Services Controller Customer Service Treasurer Financial Analysis Technical Services-Engr.&Land Controller Controller` Accounts Payable President Office Services-Rec. Retention Human Resources
Law O ffice Services-Reprographies Sales - Paper
370 Radcliffe. Carolyn l. 457 Hotheisen. Betty A. 119 E v e ritt. Nicki 509 Williams. P a tric ia 0. 434 Skeens. Janie H. 372 Radcliffe, Carolyn t . 180 181 340 Gengler. Darlene H. 536 Roberts. Sheri L, 581 Strub. Rosemary S. 000 Martin. Marcia J. 435 Landrum. Oebra A. 585 Roe. Natt S. 112 McCain. Cynthia
2258 112A S137 200C 338C 225B 5223 S223 1608 4C 200C 3I6A me 5C 5120
5176 5621 5487 5206 5491 5176 5841 5841 5039 5047 5213 5262 5029 5022 5210
'Tem porary.
'
tC a ll d ire c tly regarding work, not adm inistrative support.
CHC:00-NA (07/01/88) Page G
LEHMAN 00700
ADMINISTRATIVE SUPPORT 11ST SORTEO 8V NAHE PLEASE SENO JUT CMHGES TO THIS UST TO H. J. HAGAH. MAI! COOE 333A.
Hb c Rounds. Michael Ryckman. Je f fr e y S.
Ext. 5186 5370
Hail Code
306C
132A
Company Cyprus Hierais Company Cyprus Minerals Company
Department Puhlic 8 Gov't Affairs Inforaatlon Services
fleet Code 572 531
Administrative Support Martin. Oianne L. Evans. A lice 1. .
Hail Code
315C
128A
Ext. 5058 5302
Sabatonl. Marla S, Sackett. Sa!1ie K. t Schaumburg. E ric a f. SchlTlinger. Maxine Sehoutz. Dole J. Schneider. J r . . Rohert H. Schofield. Donald U. Schulte. J. H. t Schultz. Anna H. Schwing. lee Sedillos. Sherry Sessom. Fernando t Sevy. W. Shellhaas. S. Scott Sheppard. Alan L. t Sheremeta. frank Shenan. S h e rr ill A. Simmons. J i l l K. * Sins. Paula F. t Skaggs. Gary L. Skeens. Janie Smart. Harriott U. t Smith. Ju tie H. Snow. Stuart R. Spenner. Kathleen H. Spiecha. John J. Steckley. Rohert C. Stone. J r . . Chester 8. Strain . Robert D. f StrandJord. Mark C. Strub. Rosemary S. Studer. le s lie R. t Studer. Stephen T Sturgess. Janie Sutterer. Ton * t
5738 5217 5384 5282 5838 5242 5723 5070 5081 5S2a 5052 5053 5431 5016 5309 5238 5085 5154 5078 5175 5491 5365 5742 5237 5783 5652 5172 5057 5333 5036 5213 5203 5348 5732 5823
S255 173B 243C 241A S162 2518 224C 313A 300C 177A S102 St 14 S142 264B 361A 242C 121C 305A 351A 266A 336C 107C 325C 2288 '236A 242B 317C 314C 231C 178A 200C 22SC 1718 237A 349A
Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Minerals Company Cyprus Metals Company Cyprus Industrial Minerals Cyprus Coa) Company Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Minerals ConPany Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Coal Company Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Coal Company Cyprus Metals ConPany Cyprus Coal Company Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Company Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Minerals Conpany Cyprus Metals Company Price Waterhouse
International-Export Sales Auditing 8 Procedures Hunan Resources-fleneflts Technology Controller-Accounting Controller-Accountiog Business Development Capital Investment Sr. V.P.-Corp. Admin. Systeo Development Transportation Sales Service Marketing law Payrol1 Human Resources-Benefits Admn law Property Management Payroll Technical Services-Engr.iland Financial Analysis library/Information Center Market Strategy-Coal Technical Services Marketing V.P. - Operations Market Strategy-Metals Chief Financial Officer Treasurer System Development Hunan Resources Treasurer Auditing Sr Procedures Environmental Affairs
191 574 592 449 181 351 547 510 589 532 118 113 122 435 506 592 435 431 506 , 372 434 587 595 370 451 340 596 454 509 532
581 509 574 449 000
Martin. Oianne 1. Wagoner. Jean E. Sen iilln ger. Ha.lne l.
Landres. Leigh K itc h e ll. Carole T. Martin. Marcia J Schultz. Anna M. Harp. Ju lie K. E v e ritt. Hicki E v e ritt. Nicki E v eritt. Nicki Locks. Jocelyn J, H atthis. Karen R. Wagoner. Jean E. Anderson. Oebbie K. Hatthfs. Karen R. Matthis. Karen A. Rad cliffe. Carolyn 1. Skeens. Janie H.
S245 315C 218C 241A S223 2558 218C 316A 3Q0C L78A S137 SL37 S137 2808 380A 213C L25C 380A 380A . 2258 338C
Schultz. Anna H. Rad cliffe, Carolyn l. OeHfer. Patty 1. Gunnare. Susan H. Schultz. Anna H. Martin. Oianne l . Hi Ilia n s . P a tric ia D. Harp. Ju lie K. Struh. Rosemary S. Williams. P a tric ia 0Martin. Oianne L. Schilllnger. Maxine I. Martin. Marcia J*
300C 2258 2L9A 2348 300C 315C 200C 173A 200C 200C 3I5C 241A 316A
5439 5058 5259 5282 5841 5008 5178 5262 5061 5820 5487 5487 5487 5669 5315 5259 5010 5315 5315 5176 5491
5061 5176 5261 5130 5061 5058 5206 5820 5213 5205 5058 5282 5262
Taraba. John Thienes. Katharine S. Thomas. Ju lie K. Thomas. Steve Thornton. C. H. Thorpe. J. Tin T iffin . 0. Steve T irita s . E. P. (Mantis) Tomasino. Tera Trahits. George A. Tuffietd. Michael Turner. Susan * TyszkiewicZ. Kenneth A.
5245 5137 5398 5219 5489 5480 5388 5344 5152 5103 5772 5758 5002
3UC 366A 2618 117A S128 S I 12 1S0A
S250 3C 2128 S15G S149 116A
Cyprus Minoris Conpany Cyprus Minerals Conpany Cyprus Coal Company Cyprus Gold MWany Cyprus industrial Minerals Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Minerals Conpany Cyprus Coal Company Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Gold Company
financial Analysis
434
Tax Contro11er
576 350
Acquisitions & Development
457
Sales
111
Sa 1es -Adrai ni st rat 1on
121
Health Services-Medical Chief Engineer
580 142
Office Services-Telephone/Records 586
Technical Services-Engr.SJ and
372
Controller-Accounting
181
Controller-Accountlng
181
Hupan Resources
457
Skeens. Janie H. Matthis. Karen R. Thomas. Ju lie K. Dolan. Joanne L. Wielenga. Sylvia J. E v e ritt. Nicki F u jita . Peggy feiger. Joanne S. Tonasino. Tera Rad cliffe. Carolyn 1.
Hothelsen. Betty A.
33BC 380A 2618 110A S127 S137 183A S249 3C 2258 S223 S223 112A
5491 5315 5399 5271 5486 5487 5319 5476 5152 5176 5841 5841 5621
Temporary. tC a ll directly regarding w irk, net adm inistrative support.
CHC:00-NA (07/01/88) Page 7
LEHMAN 00701
1 Home
Unutnaz. Orhan Z,
Vogel, Craig G. Vogels. Robert Von Rentzel 1, Sandy K. Vruwink. Oot B.
Wagoner. Jean E. Wahrman. Jeanette M. Wanbolt. la r ry 0. Ward. Sandra S. t Wamaars. Fred Watt. Gina 1. Weeks. Richard 1. Wegher. Linda Wells. Robert West. Arnold J. Whelpdale. Oavid Whlghan. Edward 6. t Uietenga. Sy lvia J. W illco*. John S. W iIlian s. Gary R. Williams. P a tric ia 0. Wilson. Bruce WIIson. 1inda G. t Wilson. Hark A. WI Ison. Sue Uindholz. Joyce 1. t Wisdom. Cheryl A. U ittrlg . Mercdeth A. f Wolf. Ph ilip C. Woods. Ju lie F. Work. James R.
Yaros. Nary t Yoshida. Alan 5. Young, Darrell E.
Zang. Daniel G. Zazenski. Richard J.
ADMINISTRATIVE SUPPORT II S T SORTED BY NAHE PLEASE SEND ANY CHANGES TO THIS 11S T TO H . J . HAGAN. K A U CODE 333A.
Ext. 5113
Hall Code .
Company
2168 Cyprus Coat Conpany
Dcoartaent Technical ServicftS-Engr.Aland
Acct Code
372
Administrative Support Rad cllffe. Carolyn 1.
Hall Code
22SB
Ext. 5176
5239 5810 5675 sue
187B 365A 333A 333A
Cyprus Coal Company Cyprus Hierais Company Cyprus Minerals Company Cyprus Minerals Company
Transportation
3B4 MacMillan. Janice L.
Tax 576 Matth is . Karen R.
Office Services-Word Processing 585 V o n flentzell. Sandy
Office Services-Word Processing SBS Vruwlnk. Oot B.
1778 38OA 333A 333A
5827 5315 5675 5146
5259 5673 5784 5655
5833 526B 5355 520B 5348 5006 5393 5042 5486 5328 5830 5206 536B 5187 5361 5822 soaa 5023 5385 50B4 5447 5038
218C 333A S224
348A IOGA 371A S215 230C 223C 13QA 171A 264B S127 208C S1L8 200C 3C 236C 3E2C 207B S219 324C 35SA S238 S109 234A
Cyprus Minerals Company Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Gold Exploration Co. Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Minerals Company Cyprus Coal Company Cyprus Industrial Minerals Cyprus Minerals Company Cyprus Minerals Company Cyprus Industrial Minerals Cyprus Industrial Minerals Cyprus Metals Company
Human Resourccs-enefits
Office Services-Word Processing
Controller-Budgets & Reporting
Control lei^Project Group
Exploration
Property Management
Resource Development
Treasurer
Business Development
Information Services
System Development
Computer Operations
Sales
'
Human Resources
Sales - Paper
Treasurer
Office Services-Suppties
Treasurer
Financial Analysis
Technical Servlces-Geology
Control 1er-Accounts Receivable
Office Services Payrol1
President
Customer Service
Marketing
592 Wagoner. Jean E.
585 Wahrnan. Jeanette M. 182 517 Martin. Marcia J. 457 Dolan. Joanne l . 4SI H atthls. Karen R. 143 Feiger. Joanne S. 509 William s. P a tricia 0. 547 Kitchel 1. Carole T. 531 Evans. Alice L. 532 Harp. Ju lie K. 533 111 Wielenga. Sylvia J. 581 Stru t. Rosenary S. 112 McCain. Cynthia 509 Williams. P a tricia 0. 586 Wilson. Bruce 509 W ill lams. P a tric ia 0. 434 Skeens. Janie M. 371 Radcllffe. Carolyn L. 181 586 Schultz. Anna H. 506 Hatthls. Karen R. 100 longhofer. Deborah K, 119 E v e ritt. ttickl 451 OeHler. Patty 1.
5628 5017 5465
102A 368A S144
Cyprus Minerals Company Cyprus Minerals Company Cyprus Industrial Minerals
Information Services Property Management Marketing
531 Evans. Alice 1. 481 H atthls. Karen R. 122 E v e ritt. Nicki
2 tac
333A S223 316A 110A 380A S249 200C 218C 128A 173A
5259 5673 5841 5262 5271 5315 5476 5206 5178 5302 5820
SI27 200C S120 200C 3C 200C 338C 2258 S223 300C 3B0A S237 S137 219A
5486 5213 5210 5206 5368 5206 5491 5176 5841 5061 5315 5133 5487 5261
128A 3BOA S137
5302 5315 5487
5244 54B4
203A S244
Cyprus Metals Company Cyprus Industrial Minerals
Controller Quality Assurance/Prod. Safety
503 Gaylord. Laurie H. 160 Cloud. Hary S.
216A S245
5226 5720
Temporary. TCall d ire c tly regarding work, not adm inistrative support.
CHC:00-HA (07/01/30) Page B
LEHMAN 00702
I
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME PLEASE SEND ANY CHANGES TO TH IS L IS T TO N . J . N.AGAN, H A IL CODE 345N.
Hut Abarca. Sergio Abercrombie. Gall A. Adams. Susan E. t Adcock. J . H. Anderson. Debbie K. Anderson. Oe&ora 1. Anderson. Todd Andrews, C, R. f Ainfanster, Michael L. t Aydt. Sreg 0,
E*t. 5718 5218 5276 5108 5212 5380 5803 5340 5031 5249
Hall Code 2525 4185 257H 339M 1395 358M 4775 4605 4135 4615
Coaoanv 309-CyPrus Industrial Minerals 587-CyPrus Minerals Conpany 5B7-Cyprus Minerals Cwpany 585-CyPrus Copper Company 597-CyPrus Minerals Company SST-Cyprus Mtnerals CoBPanY 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-CyPrus Minerals Company 537-Cyprus Minerals Company
Department
Internationa1 Public. Govt t Investor Relations Information Services Controller law Human Resources-Benefits Adtnn Financial Analysis Auditing & Procedures Treasurer - Credit & Collection Auditing fi Procedures
Cost Cntr Administrative Support 81716 Chandler. Barbara A. 380 Trabert. Kathy H. 878 Middleton. Mary lou 842 Hanchey. Barbara J. 890 Erickson. Joyca P. 924 Klnser. Sharon m. 884 Harp. Ju lie K. 882 Dolan. Joanne 8. 870 Williams. Patricia 0. asz doFan. Joanne ff.
Hail Coda 2345 4175 231H 337H 1315 3795 4725 4835 4085
Ext5091 5825 5820 5226 5010 5259 5491 5271 5206 527!
Baker. Melodie J.
5442
B all. I d a A.
5375
Barr. Kenneth J.
5050
Barrett. Thomas R.
5371
Bartenhagen. Cathy L.
530G
Bauer. Neman 1.
5270
Bauer. Linda 1.
5134
Blughn. Bruce E.
5314
Baus. John E. Beall. Stewart 1. *
5608 5463
Behm. Oavid W.
5383
B ell. Robert H.
5225
Bellum. Donald P. Bell un, Grelg 0.
5131 5287
Sensing. J. J. Beyl. Franois
5090 5667
Bhappu. Ross R..
5839
Bihr. Hons
5207
Bird. Janes K.
5335
B la ir. Robert G.
5369
Blish. Susan A.
5621
Baehlke. John W. '
5260
Beiger. Janes J. t Buntfch. Sue E.
5765 5672
8am. Chard ette E. +
5097
Bomhofen. Richard G*
5232
Borcwlcr. Ginnle t
5067
BarrelH . Mary A. f
5364
Bolt. Rick J. t
5467
Bottorff. Mary lou
5221
Bowen. Sal ly E.
5079
Bradley. Carol M.
, 5X7
Brady. Patricia J.
5188
Bragassa. Rsany (Ray)
5569
Bronley. C, Corwin (Cory) 530
Brost. Joyce Y.
5296
Srotanan. Michael F. Brotznan. Victoria 1.
5308 5685
Brown. D. P.
. 5846
Browi. Rose 1. t Bucklty, 1eonard J.
5334 5430
Buettner. P. J. (Jack)
5472
361H 4245 4395 353H 301H 114 2315 3575 338S 2745 262H 311H 4305 238M 1085 2305 475S 131 139 136 129 274N 106H XON 423H 3325 2505 2715 4815 4285 1265 2485 136 LAB 1175 322H 141 107 3455 ' 4015 269H 2295
587-Cyprus Minerals Company 587-CyPrus Minerals Company 5B7-CyPrus Minerals Company 5B7-CyPrus Minerals Company SS-Cyprus Copper ConPany 726-EiPl. .Oev.S Hin.Res. 309-Cyprus Industrial Minerals 3B9-CyPrus Coal Company 389-Cyprus Coal Conpany 309-CyPruS industrial Minerals 587-CyPrus Minerals Company 585-Cyprus Copper Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company 726-EsPl. .Oev.ii Min.Res. 309-Cyprus Industrial Minerals 587-Cyprus Hierais Conpiny 72G-EiPl. .Dev.4 Hin.Res. 726-E*P1..0eu.a Hin.Res. 726-Espl..Dev.& Hin.Res. 726-EiPl. .Dev.S Hfn.Res. 587-CyPrus Minerals Coopany 587-Cyprus Minerals CoiPany ' 587-Cyprus Minerals Company 587-CyPrus Minerals Company 3B9-Cyprus Coal Company 309-CyPrus Industrial Minerals 309-CyPrus Industrial Minerals 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company 309-Cyprus Industrial Minerals 726-Expl. .fcv.fi Hin.Res. 309-CyPrus Industrial Minerals 587-Cyprus Minerals Company 5B5~Cyprus Copper Company 726-EiPl. .Dev,4 Hin.Res. 726-ExPl. .Dev.6 Hin.Res. 389-CyPruS Coal Company 587-Cyprus Minerals Company 587-CyPruS Minerais Company X9-Cyprus Industrial .Minerals
Hunan Resources-Senefits Admn Public. Govt & Investor Relations Eiecutlve Office Hunan Resources Marketing Adnlnistration Hunan Resources Process & Construction Controller 5a /Market ijig
Information Services Marketing HQ Copper and Gold Information Services Land Management U.5. Sales fi Operations Financial Analysis Land Management land Management Administration Administration Information Services Information Services Office Services-Vtord Processing Accounts Payable Controller-Accounting Controller Sales Services Auditing & Procedures Executive Office law Controller land Management lab Facility law Marketing land Management Control ler President Treasurer Information Services Production
924 Kinser. Sharon H. 880 Wagoner. Jean E. 80S Frank. V. Florence 923 Greenwood. Melissa H. 913 Wochsnann. Kathy H. XO Hoffman. Liz 92000 Bauer, linda L. 979 Radcliffe. Carolyn 1. 840 Thomas, Ju lie K. 91310 Wielenga. Sylvia J. 87B Middleton. Mary lou 913 Hale. Susan
an Schultz. Anna H.
379 Middleton. Mary lou 970 MatthiS. Karen R. SISOO longhofer. Deborah K. 884 Harp. Ju lie K. 970 MatthiS. Karen R. 970 Hatthis. Karen R. 381 Hoffman. 1 fz 380 Blish. Susan A. 878 Middleton. Mary lou 877 Evans. Alice 1. 946 Bondch. Sue E. 845 Bom. Chartlette E. 843 Thomas. Ju lie K. 84000 longhofer. Deborah K, 91310 Wielenga, Sylvia J. 882 Dolan. Joanne 8. 80S Bottorff. Mary lou 890 Bowen. Sa lly E. 84000 longhofer. Deborah K. 970 Matthis. Karen R.
anos Poersch. Karen H.
890 Mueller. Karen A. 913 Hale. Susan 970 Matthis. Karen R. B40 SchilMnger. Maxine 1. 804 Gunnare. Sue H. 870 Williams. Patricia g. 878 Hfddleton. Mary lou 81510 Bauer. Linda 1.
3795 4265 4375 3GSH 324M 154 2315 3005 3375 2755 231H 31GH 4315 23EH 1165 2405 4725 IX IX 15a 129 231H 232H 300H 423H 3375 2405 2755 4835 4285 1265 2405 IX 1AB 1165 31GH IX 117 3445 4085 231H 2315
5259 5058 5051 5213 5082 5755 5134 5176 5X8 5486 5820 5018 5061 SB20 5315 5138 5491 5315 5315 5755 5621 5820 5302 5672 5097 5X8 S IX 54BG 5271 5221 5079 S13B 5315 5562 5616 5018 5315 5386 5130 5206 5820 5134
*Coittu 1t ant/Temporary tta lJ d ire c tly regarding work, not adm inistrative support.
CMC:00-HA (11/20/89) Page t
LEHMAN 00703
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME PLEASE SEND ANY CHANGES TO THIS LIS T TO N . J . NAGAN, M AIL CDDE 345N .
Nw Bulford. Jennifer L t Burton. K illia n 0. Bury. Ju lie L. Byrne. 1(1cki P.
CaHov. Kenneth R .. Jr. C affarclli. J r . . J. Caldwell. Steven W. Canter. Thomas C. Capoblanco. Debra Cardamone. Frank A. Carfrae. Marilyn A. Carlson. Eric Cavanjgh. Will A. Caylor. John R. Qeranowlci. Jo t Chandler. Barbara A. Chittenden. John Clark. Hike Cohen, Rolanda H, Colley. G. Lynn ColUngS. Jimnie 0. Colville. Fat Coopton. J, C. Comette. Daniel J* Cox. Victor l. Coyner. J . Michael Craig. S te lla B. t Crosby. Terry Crawl. Chris L,
U t. 5042 S272 SJ20 5160
MailCoja 121M 169
423H
341M
S211 423H
5009 339S
S21B 307H
S1I4 31SS
S342 102S
5693 Z54H
S70S 5056
2SOM ISO
SS72 ' LAS
S104 331S
5003 320H
5091 234S
SISO 340S
SS74 5306
LAB 41SM
S125 360S
5379 SS66
2S2H LAB
S263 S629 S734
429S 474S 3S4S
5650 S413
104 271S
5042 121H
S2S3 346H
Conpany SB7-Cyprus Hierais Conpany 726-Expl..Oev.fi Hfn.Res. SS7-Cyprus Hierais Conpany SBS-Cyprus CoPPer Conpany
' Department Information Services Administration Accounts Payable Controller
Cost Cntr 877 331
84S 842
Administrative Support Evans. Alice L. Hoffman. L1z Bom. Charolette E. Hanchey. Barbara J.
Hail Cede 232H 1S4
423H
337H
Ext. S30Z S7S5 5097 SZ26
5B7-Cypnis Hierais Conpany 389' Cyprus Coal Conpany SBS-Cyprus Copper Conpany 3B9-Cyprus Coal Conpany SB7-Cyprus Hierais Conpany SB7-Cyprus Hierais Conpany SB7-Cyprus Hierais Conpany 726-Fxpl..Oev.fi Hin.Res. 309-CyPrus Industrial Hierais 389-Cyprua Coal Conpany 5SS-Cyprus CoPPer Conpany 309-Cyprus Industrial Hierais 389-Cyprus Coal Cortpany 309-Cyprus Industrial Hierais SB7-Cyprus Hierais Conpany 309-Cyprus Coal Company 5S7-Cyprus Hierais Conpany 309-Cyprus Industrial Hierais 587-Cyprus Hierais Conpany SS7-Cyprus Minoris ConPany 389-Cyprus Coal Conpany 726-Expl..Oev.5 Hln,Res. 309-Cyprus Industrial Hierais 567-CyPniS Hierais Conpany 5S7-Cyprus Hierais Conpany
Accounts Payable
Controller
Marketing
Transportation
Llbrary/Infornatlon Center
Information Services
Information Services
Administration
Lab Facility
Human Resources
Marketing
International Sales
Planning 6 Analysis
Lab Facility
i
Corporate Accounting
Resource Development
Information Services
Lab fa c ility
Executive Office Financial Analysts
Process & Construction
Controller
Sales Services
Information Services
Human Resources
S4S Bom. Charolette E.
BID Thomas. Ju lie K.
913 Hale. Susan
91S MacMillan. Janice L.
943
878 Middleton. Mary Lou
S73 Middleton. Mary Lou
373 Blish. Susan A.
S170S Poersch, Karen H.
920 Walker. Pat A.
913 Hale. Susan
SL7L6 Chandler. Barbara A.
846 Thomas. Ju lie K.
B170S Poersch. Karen H.
B4S Martin. Harcla J.
961 fladctlffe. Carolyn L.
879 Middleton. Mary Lou
8170S BOS 3B4
Poersch. Karen H. Bottorff, Mary Lou Harp. Ju lie K.
979 Radcllffe. Carolyn L.
840 Schilllnger. Maxine I. 91310 Wlelenga. Sylvia J.
B77 Evans. Alice L.
920 Greenwood. Melissa H.
42SH 337S 316H 319S
231H 231H 129 LAB 329S 316H 234S 337S LAB 414H 300S 231H
lab
42BS 472S 3D0S 117 27SS Z32H 3ESH
5097 S39B 5018 5827
5820 5820 S621 SS62 S142 SO16 S091 S39B S56Z S262 S176 5820 SS62 S221 S491 S176 S3B6 S436 S30Z S213
Dalton. Glenn A. Oavey. Haytie1te S. t Davidson. Jama l. OeCesare. Richard S. OeHler. Patty l. Deal. Larry H. Oechant. Joyce L. t Oetnling. Don J. Disbury. Brian Oolan. Joanne Doster. E. Elizabeth Dowell. B illie S. t Drabant. Donald J. Driscoll. Veronica t Oroppelman. James W, t Dube. Michael R. Oulmalne. Jean Paul Dunn. Richard D, Ouwe. Scott A.
S267 S321 SUS S230 S261 SB12 soas S329 S295 S755 5039 S3S1 S769 5317 S27S S424 S189 S47S S796
276H 422M 443S 32SH 327N 316S 260S 423H 310H 4S3S 426H 21BS 4475 217S 104H 363S 308S 278H 27SH
587-Cyprus Hierais Conpany 587-Cypnis Hierais Conpany 537-Cyprus Hierais Conpany SBS-Cyprus Copper Conpany SBS-Cyprus Copper Conpany 339-Cyprus Coal Conpany 309-CyPrus Industrial Hierais 587-Cyprus Hierais Conpany 56S-Cyorus CoPer ConDany 567-CyPrus Hierais Conpany 537-Cyprus Hierais Conpany, SB7-Cyprus Hierais Conpany 359-Cyfrrus Coal Conpany 587-Cyprus Hierais Conpany SB7-Cyprus Hierais Conpany 3B9'CyPras Coal Coi^iany SBS-Cyprus CoPPer Coapany 309-Cyprus Industrial Hierais SB7-Cyprus Hierais Conpany
Information Services Accounts Payable Market Strategy Marketing President Contract Administration Controller Accounts Payable Marketing U tility Services Consolidated Accountin9 Payrol1 Soles Payrol1 Information Services Maintenance Resources Contro Her Sales Services Information Services
879 Middleton. Mary Lou 84S Born. Charolette E. 911 Davidson. Janna L. 913 OeHler. Patty L. BOB OeHler. Patty L. 91S MacMillan. Janice L. 84000 Everltt. Hfckl 84S Born. Charolette E. 913 Hale. Susan 90S Oolan. Joanne 8. 34S Martin. Marcia J844 Gaylord. Laurie H. 9 10 Hcdtttrrie. Harte C. 344 Gaylord. Laurie H. 877 Evans. Alice L. 980 Gunnare. Sue H, 842 Hanchey. Barbara J. 91310 Wfelengn. Sylvia J. 879 Middleton. Mary Lou
231H 423K 443S 327H 327H 319S 2S3S 423H 316H 4S3S 414H Z16S 319S 216S Z32H 344S 337H 27SS 231H
5820 SQ97 SUB S261 S261 SS27 S487 5097 s o ia S7SS S262 S2B2 5101 S2B2 5302 SUO S226 StB6 5320
Consultant/Temporary K a i l d ire c tly regarding work, not administrative support.
Ott:flO-NA (tt/w/es)
Page 2
LEHMAN 00704
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N
NOM Earle, Carol E* Eckstein. Donald A. Erickson. Joyce P. Esterline. Steven C. Evans. Alice l. E v e ritt. Nicki H.
Ext. 5358 5016 5010 ' 5235 5302 5487
Mail Code 313N 1115 1315 3365 232H 2535
Comny 585-Cyprus Copper Conpany 587-Cyprus Hierais Conpany 587-CypruS Hierais Conpany 389-Cyprus Coal Conpany SB7-Cyprus Hierais Conpany 309-Cyprus Industrial Hierais
department Marketing Law Law Planning & Analysis Information Services Technical Services
Cost
Mali
Cfttr Administrative Support Code
913 Nelson. Donna L,
319H
890 Mueller. Karen A.
1165
890 Erickson. Joyce P.
1319
848 Thonas. Ju lie K.
3375
875 Evans. Alice L.
232H
81704 Everitt. Nicki
2535
Ma. 5139 5616 5010 539B 5302 5487
Farls. Katherine H. F a rre ll, t. Lorf Feiger. Charles T. Felton. Olane A. Fickle. Robin L. t Fisher. Gregory A. t Fitzslnaons. Nancy * Flensing. J. 0. (Oavld) Frank. V. Florence Frank, Vince Fraser. Michael J. Frederick. Diana * French. Claudene t Friedman. Deborah J* Fritz. Kieberly * Fujlta. Peggy Fulghaa. k lllla i N.
5081 5751 5158 5128 5601 5243 5835 5193 5051 5019 .5477 043 5078 5657 5758 5319 5309
1025 2S9H 1065 354H 2255 2245 137 2075 1375 1ISM 32111 264N 2095 1295 2625 205H 2235
587-Cyprus Hierais Conpany 587-Cyprus Hierais conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 309-Cyprus Industrial Hierais 587-Cyprus Hierais Conpany 726-Expl..Oev.i Hln.Res. 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Coi*Pany 585-CypruS Copper Conpany 587-CypmS Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 309-Cyprus Industrial Hierais 587-Cyprus Hierais Conpany 507-CypnjS Hierais Conpany
Lfbrary/Informatfon Center Information Services Law Hunan Resources Human Resources Payrol1 Land Management Tax Executive Office Office Services-Hall Room Marketing Information Services Payroll Law Controller Health Services-Medical Poyrol1
948 878 Middleton. Mary Lou 890 Landrum. Oebra A. 923 Greenwood. Melissa H. 92000 Bauer. Linda L. 844 Gaylord. Laurie H. 970 Hatthis. Karen R. 848 Gaylord. Laurie H. 805 Frank. V. Florence 947 Frank, Vince 913 Nelson. Donna L. 877 Evans. Alice 1. 8d4 Gaylord, l.u r le M. 890 Locks. Jocelyn L. 84000 Everitt. Mickf 930 Fujlta. Peggy 844 Gaylord. Laurie H.
231N 1165 365N 2315 2165 139 2165 4375 118k 319N 2329 2165 1285 2535 205N 2165
5820 5029 5213 5134 5282 5315 52B2 50SL 5019 5L39 5302 5282 5889 5487 5319 5282
Gallagher. Leslie A. Garceau. George H. t Gardiner. Craig A. Gamer. Andrietta C Gaskins. Lee F. Gaul, Dennis N. Gaylord. Joy G. Gaylord. Laurie M. Gayner. Trudy *t Genereauit. Bruce H. G ill. Gordon Glau. Linda L. Gleason, Ferry J. Godell. Ralph V. Gonzales. Bethann R. Gonlales, Marta G. f Gomley. Kathleen J. Grber, Larry Graham. Vickie Graves Thonas C. Grayhi 11. Ron . Greenwood. Melissa H. Grotegut. Don Gunnare. Sue M.
5027 5801 5013 5331 5087 5829 5202 5282 5343 5256 5182 5247 5141 5014 5000 5333 5824 5677 5760 5403 5194 5213 5439 5130
1335 2635 1345 267H 135 234H 409H 2165 1015 4705 2585 362H 329N 1305 123H 4025 1255 405m 2505 2695 4165 365H 10BH 3445
587-Cyprus Hierais Comiany 309-Cyprus Industrial Hierais 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 725-E*P1..0ev.4 Hln.Res. 507-CypruS Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais CoiHiany 587-Cyprus Hierais Comany 309-Cyprus Industrial Hierais 587-Cyprus Hierais Comiany 585-Cyprus Copper Conpany 587-CypruS Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Comiany 587-Cyprus Hierais Comiany 587-Cyprus Hierais CtWany 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 587-Cyprus Hierais CMPany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 389-Cyprus Coal Conpany
Law
Contra 11er-Account 1ng Law
Information Services Land Management
Information Services Controller
Tax/Payrol1
Llbrary/Inforaatlan Center
Financial Analysis
Technical Services
Human Resources-Benefits Adrnn
Human Resources Law
Office Servtces-Heception
Treasurer Law
U tility Services
Controller Sales Services Treasurer
" '
Human Resources Information Services
President
890 Moody, JoAnn A.
84000 Everitt. Nicki 890 Moody. JoAnn A.
878 Middleton. Mary Lou 970 Hatthfs. Karen R. 875 Evans. Alice L.
841 H ill. T. Kathy 848 Gaylord. Laurie H.
948 884 61704
Harp- Ju lie K. Everitt. Nicki
924 . Kinscr. Sharon H. 922 Priddy. Kathy H.
890 Erickson. Joyce P.
946 Gonzales. Bethann
870 W ill fans .` Patricia 0. 890 Bowen, Sally E.
905 Dolan. Joanne B.
84000 Everitt, Nicki
91310 Wlelenga. Sylvia J. 870 Williams. Patricia 0.
920 Greenwood. Melissa 877 Evans. A1ice L. 804 Gunnare. Sue H.
1375 2535 1375 231N 138 232N 4UN 2165
5266 5487 5266 5820 5315 5302 5026 5282
47S5 2535 3795 330H 1315 123N 4085 1265 4835 2535 2755 W8S 36SN 232H 3445
5491 5487 5259 5162 10 5000 5206 5079 5755 5487 54B6 5206 5213 5302 5130
Hager. Samel E. Hagnan. R. H. (Olck) Hake. James
5176 5362 5140
3005 4205 3235
389-Cyprus Coal Conpany 587-Cyprus Hierais Conpany 3B9-Cyprus Coal Conpany
Consu1tant/Te*porary tCall directly regarding w rit, net adm inistrative support.
Process & Construction
979
Public. Govt & Investor Relations 880
Human Resources
920
Radcliffe. Carolyn L. Wagoner. Jean E. Walker. Pat A.
3005 4265 3295
5176 58 5142
. CHC:D0-NA (ll/zO/89) Page 3
LEHMAN 00705
AD M INISTRATIVE SUPPORT L I S T SORTED BY NAME PLEASE SENO ANY CHANGES TO T H IS L IS T TO N . J . HAGAN, M AIL CQQE 345N.
Ext.
Hakiril, Farokh S,
S106
Hale. Susan
sola
Hamilton, Bradley W.
S4Q4
Hanchey, Barbara J*
SZZ6
Hand, John S,
S79Z
Harlan, Howard H,
sigi
HorP. Ju lie K.
5491
Harris. Ken
SS75
Hart. t*. Hark
S4Z6
Haselhoff, WIlTlan H,
S6S4
Hsugh. o. c.
SOZS
Hauser, Virginia
SZ40
Hegner. Frank (Bruno)
S63Z
Hesketh. Janes K. B.
S437
.Higgins. G. ft.
, 5434
HiTl. Gail H. t
S24L
H ill. T. Kathy
5026
Hil Ibum. Stacy L.
5432
Hinze. Daniel C.
S4SS
Hoffer. Richard J.
5121
Hoffnan. Elizabeth (Liz) 5755
Hopkins Darlene H.
5039
Horne. Stephen Horton, Peggy J, f
5065 5204
Horton. Richard L.
5366
Huesnan, Lisa fl. Huffnan, Dale .
5033 5155
Hunt, Gregory L.
5071
Hunt, Reuel J.
S37B
Hall Coda 4145
316N 40/H 337H 3645 130 4725 LAB 3495 3355 4095 306H 1235 4595 378S 417H 411H 113H 3175 3705 154 3505 2495 302H 347H 4795 uss 3655 33SH
Cuacany 587-CyprUS Hierais Coopany 585-Cyprus CopPer Conpany 587-CyPrus Hierais Conpany 565-Cyprus Copper Coopany 389-CyPrus Coal Conpany 726-Expl, .Oeu.fi Hfn,Res, 587-CyPros Hierais Conpany 309-CyPna Industrial Hierais 389-CyPrus Coal Conpany 389-Cyprus Coal Conpany 587' Cypnjs Hierais Co*Pany SBS-Cyprus Copper Coapany 587-CyPrus Hierais Co*Pany 587-CyPrus Hierais Conpany 587-CyPrus Hierais Coopany 587-Cyprus Hierais Conpany S87-CyPrus Hierais Conpany 587-Cyprus Hierais Conpny 389-CyPrus Coal ConPany 389-CyPrus Coal Conpany 726-ExPI..Oev.t Hln.Res. 369-Cyprus Coal Conpany 309-Cyprus Industrial Hierais 585-CyPrus Copper Conpany 587-Cyprus Hierais Conpany 5B7-CyPrus Hierais Conpany $B7-Cyprus Hierais Conpany 389-CyPrus Coal Conpany 585-Cypnjs Copper Coepany
* Department
Cost Mail Cfttr Administrative Support Code
Treasurer
B70 Williams. Patricia 0. joas
Marketing
913 Hale. Susan
31GH
Budgets 6 Reporting
345 Hi If . T. Kathy
4[ IN
Controller
B4Z Hdnchey. Barbara J,
337H
Process & Construction
979 RadClfffe. Carolyn L, 3005
Evaluations * Oevetopaent
330 Bltsh. Susan A.
129
Financial Analysis
834 Hard, Ju lie K.
4725
Lob Facility
81705 Poersch. Karen H.
LAB
Haintenance Resources
980 Gunnare. Sue M.
3445
Controller-Accounting
B43 Thonas. Ju lie K.
3375
Treasurer
870 HI Ilian s. Patricia 0. 4085
Harketlng
.
913 Hachsnann. Kathy H.
324H
Law
eso Wertz. Bonnie L.
1215
HQ Spec. Metals i Ind, Minerals 812
4485
Hunan Resources-Benefits Adnn
924 Kinser. Sharon H.
3795
Corporate Accounting
84S Hartln. Marcia J.
414H
Controller
841 H ill. T. Kathy
411H
Office Sen)ices-Hecords Center 947 Hillburn. Stacy L.
113H
Contro11er-Account ing
843 Thonas. Ju lie K.
3375
Resource Oevetopnent-Tech, Support 961 Radclfffe. Carolyn L. 3005
Administration
381 Hoffman. Liz
1S4
Materials Hanagecent
SOS Secretary
3435
Controller Controller
940DQ Everitt. Hfckt 042 Hanchey. Barbara J.
ZS3S 337H
Human Resources
920 Greenwood, Helissa H. 36SH
Consolidated Accounting
845 Hartln, Harcia J.
414H
Law
890 Landrum. Oebra A,
ties
Resource Development
961 Radcllffe. Carolyn L. 3005
Huaan Resources
922 Priddy. Kathy H. '
330H
Ext. 5206 5018 5026 SZZG St 76 5621 5491 5562 5130 5398 5206 5082 5030 5178 5259 5262 5026 5432 5398 5176 S7SS 5373 5487 5226 5213 5262 5029 5176 5162
Ir r. Thomas J, Isaacs. Terry C.
5811 5022
3205 119H
389-Cyprus Coal ConPany 587-Cyprus Hierais Conpany
Transportation Office Services-Reprographies
915 KacHUIan. Janice L. 946 Isaacs. Terry C.
3195 5827 119H 5022
Jaap. Michael Jackson. Karen H. f Jackson. Paul R. Janes, van t Jaouez. Joe R. Je ffe ries. Robert A. t Jerez. Rodrigo Johnson. Lei and R. . Judy. Robert 0.
5305 5445 5SOS 5042 5444 5716 5795 5828 5462
301H 2715 3255 EZltf ZS3H 224H Z37H Z29H 33ZH
58S-CyPnis Copfler Conpany 309-Cyprus Industrial Hierais 389-Cyprus Coal Conpany 567-Cyprus hierais Conpany 309-CyPrus Industrial Hierais 587-Cyprus Hierais Conpany 597-CyPrus Hierais Conpany 587-CyPrus Hierais Coopany SBS-Cyprus Copper Conpany
Marketing Sales Services Contro11tr-Account ing Information Services Sales Service information Services Information Services Information Services Environmental Affairs
913 Wachsnann. Kathy H. 91310 Wlelenga. Sylvia J. 843 Thomas. Ju lie K. 377 Evans. Alice L. 91310 Uielenga. Sylvia J. 876 Middleton. Hary Lou 379 Middleton. Hary Lou 876 Middleton. Hary Lou SOS Wachsmann. Kathy H.
324H 2755 3375 232K 2755 231H 231H 23IK 324H
5062 5486 S398 5302 5486 5820 5820 5820
5032
Kear. Stephany f Keenan. John C. KelTy. Hi Ilian 5. Kent. Vicky B. Keown. L. Eric King. Carolyn f King. Oavld Kinser. Sharon H. Kirchhoff, Bruce C. Kftchell, Carole T,
5845 5169 5229 5651 . 5174 5412 5053 5269 5402 S2B4
2085 301M 4555 406H Z6SH 2715 24GH 3795 1385 3SZH
S67-CyPrus Hierais Coopany SQS-CyPnis Copper Coepany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Coopany 309-Cyprus Industrial Hierais 5S7-Cyprus Hierais Coopany $87-CyPrus Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Coopany
Payroll Marketing Market Strategy-CIH 8 Coal Budgets & Reporting Information Services Sales Services Information Services Hunan Resources-Benefits Adnn Lou Human Resources
844 Gaylord. Laurie m. 913 Hale. Susan 911 Davidson. Janna L. 845 H ill. 1. Kathy 878 Hiddleton. Hary Lou 91310 Uielenga, Sylvia J, 876 Hiddleton. Hary Lou 924 Kinser. Sharon H. 090 Sherman. Pam H. 920 Greenwood. Helissa H.
Z16S 31GH 4435 411K Z31H 2755 231H 3795 1375 36SK
szaz
s o ia
5118 5026 5820 5486 5820 5259 5011 5213
` ConSu 1tant/Temporary tCaT d irectly regarding work, not adm inistrative support.
CMC:0Q-NA {U/20/89) Page 4
LEHMAN 00706
ADMINISTRATIVE SUPPORT LIST SORTEO BY NAME PLEASE SENO ANY CHANGES TO TH IS L IS T TO N . J . NAGAN, M AIL CODE 345N.
Mane Kllng. Mark A. Kluek. Clarence J . . M.O. Knol1, Kevin F. t Knope. Paul T. KounovSfcy. Bart W. Kraft. Penny A. Krtvanek. Ju lie A. Kroranenhoek. Robert L. Krueger. Don C. T
Ext. 5255 5387 5098 5603 5070 5166 5190 5274 5094
Mall Code 1I3S 206H 255M 463H 421M 300M 3305 303M 103M
Covanv 587-Cyprus Hierais Conpany 507-Cyprus Hierais Company 587-Cyprus Hierais Company 587-Cyprus Hierais Company 587*Cypnis Hierais Company 587-Cyprus Hierais Conpany 389-CyprUs Coal Co>Pany 5fl5-Cyprus Copper Company 587-Cyprus Hierais Csnpany
Departnent
Law Health Services-Hedicat Information Services Auditing & Procedures Consolidated Accounting Office Services-Word Processing Hunan Resources Controller Information Services
Cost Cntr 890 930 878 882 B45 946 920 84Z 877
Administrative Support Taets. Lynn H. Fujfta. Peggy Middleton. Mary Lou Dolan. Joanne 8. Martin. Marcia J. Kraft. Penny A, Walker. Pat A. Hanchey. Barbara J. Evans. Alice L.
Mall Code 1I9S 2D5M 23111
483S 414M 30OM 3Z9S 337H 232M
Ext. Sa2B 5319 5820 5271 5262 5166 5142 5226 5302
lanpard. Will tan J. landolt. Brenda R. Landres. Ted 8. Landres. Vernalee K. Landrua. Debra A. Lantz. Darlene C. ,
LeBlanc. Thomas Leland. Stanley S. t lea. K. Paige lessner. George D. Locks. Jocelyn J. Lodenkanper, John Low. George R. Loewen. Robert J* token. Bruce G. Longhofer. Oeborah K. Longa. Richard Loose. Rocky A, * Loughrey. Keufn Louis. Patt A. t Luevane. Marsha 't Lumley, L* Bruce Lutrey. Toa *
5285 5446 6803 soca 5029 5161 5268 5637 5407 5460 5669 5721 5034 5209 5659 5138 5197 5607 5062 5171 5342 5793 5201
116 275S Z47H 334S lie s 3I0S 369M 150 204S 235S 128S 3I8M UOM 3I2M 3D1M 240S Z46H 285M 132S 2065 102S 235M 132
SBl-Cyprirt GoTd Company 309-Cyprus Industrial Hierais 587-Cyprus Hierais Company 389-Cyprui Cual Conuany 587-Cyprus Hierais Conpany 585-Cyprus Copper Conpany 587-Cyprus Hierais Conpany 726-Expl..Dev.& Hin.Res. 587-Cyprus Hierais Conpany 309-Cyprus Industrial Hierais 587-Cyprus Hierais Conpany 585-Cyprus Copper Company 587-Cyprus Hierais Conpany 585-Cyprus Copper Conpany 585-Cyprus Copper Conpany 309-Cyprus Industria) Hierais $S7-Cyprus Hierais Company 587-Cyprus Hierais Conpany 597-Cyprus Hierais Company 587-Cyprus Hierais Company 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 726-Expl..Dev.6 Hin.Res.
President Sales - Paper Information Services Controller-Accounting Law Controller Human Resources-teneflts Adnn Administration Tax International Sales Law Marketing Information Services Marketing Marketing President Information Services Information Services Law Payroll Ubrary/Inforsatlon Center Information Services Land Management
3ao Schi 1linger. Maxine I. 117
31701 Landolt. Brenda R.
27SS
879 Middleton. Mary Lou
231M
843 ThonaS. Ju lie K.
337S
890 Landrum Debra A.
lie s
842 Hanchey. Barbara J. ` 337M
924 Klnser. Sharon H.
375S
330 Bllsh. Susan A.
129
848 Gaylord. Laurie H.
216S
81716 Chandler. Barbara A. 234S
890 Locks. Jocelyn J.
12BS
913 Kelson. Donna L.
3I9M
877 Evans. Alice L
232M
913 Waehsnann. Kathy H.
324M
913 Hale. Susan A.
316M
80400 Longhofer. Deborah K. 24DS
879 Middleton. Mary Lou
23IM
B79 Middleton. Mary Lou 23IM
890 Erickson. Joyce P.
I3 IS
844 Gaylord. Laurie H.
2I6S
948
879 Middleton. Mary Lou
231H
970 Hat this. Karen R.
I3B
5386 5446 5820 5398 5029 5226 5259 5621 5282 5091 5669 5139 5302 5082 501 a 5138 SB2G 5820 5010 5282
SB20 5315
MacMillan. Janice L. Magnuson. Mi. S. Maher. Henry E. (Hank) Maier. David C. t Malys. Gerald J. Mansfield. Mancy Mares. Ju lie M. f Martin. Olanne l. Martin. Marcia J. Hart in a Michael 0* Mason. M. Oielllc Mateer. Raymond G. Matthls. Karen R. McCabe. Jon M. McCain. Cynthia McCarthy. E. F. McCutchan. kel E. McDonald. Kerry A . HcFerr-in. Mildred J.
5327 5613 5797 5684 5060 5149 5086 5046 5262 5177 5098 5124 5315 5815 5105 5563 5146
5356 5658
119S 109M 256M 230M 4405 350M 323M 422S 414M 128 260M
3Q6S 138 Z48H 324S LAB 300M 446S 309S
389-CyPrui Coal Company 587-Cyprus Hierais Company 587-Cyprus Hierais Company 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 5fl7-Cypru$ Hierais Company 585-Cyprus Copper Conpany 587-Cyprus Hierais Company 587-Cyprus Hierais Company 726-Expl. .flev.4 #fn. Res. 587-Cyprus Hierais Company 389-Cyprus Coal Conpany 726-Expl. .Oev.4 Hin.Res. 587-Cyprus Hierais Conpany 389-Cyprus Coal Conpany 309-Cyprus Industrial Hierais 587-CyprUS Hierais Conpany 587-Cyprus Hierais Conuany 585-Cyprus CoPPer Company
Transportation
915 MacHIllan. Janice L.
Information Services
877 Evans. Alice L.
Information Services
87a Middleton. Mary Lou
Information Services
879 Middleton. Mary Lou
Executive Office
80S Frank. V. Florence
Hunan Resources
923 Greenwood. Hellssa H.
Marketing
913 Melson. Donna L.
Public. Govt l Investor Relations 380 Wagoner. Jean E.
Corporate 4 Consolidated Acctg 845 Martin. Marcia J.
Sr. V f Presfdent-EMHR
380 BMsh. Susan A.
Infornatlon Services
878 Middleton. Hary Lou
Resource Development
961 Radcliffe. Carolyn L.
Land Management
970 Matthls. Karen R.
Information Services
879 Middleton. Mary Lou
Hunan Resources
920 Walker. Pat A.
Lab F acility
81705 Poersch. Karen M.
Office Services-Word Processing 946 McCutchan. Mel E.
Copper and Gold
a n Davidson. Janna L.
Controller
842 Hanchey. Barbara J.
319S 232H 231H 231H 437S 365M 3I9M 426S J14M 129 231M 30OS 13B 231M 329S LAB 30OM 443S 337H
5827 5302 5820 5820 5051 5213 5139 5058 5262 5621 5820 5176 5315 5820 5142 5562 5146 5118 5226
Consultant/Tenporary tCall directly regarding work, not administrative support.
CHC:0O-HA (11/20/89) Page 5
LEHMAN 00707
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME PLEASE SENO ANY CHANGES TO TH IS LIS T TO N . J . NAGAN, M AIL COOE 345N.
Itee McKelvy. Jean L. McLaughlin. Nary t NcQuarrie. Marie C. Meadows* W. 0. Meier. Robert H.
Nelera9 no. To *
Herder, John H. Middleton. Nary Lou Mien. LeRoy H11ey. Karen H ille r. Donald 0. M illet. Paul R. Nil liken. Frank R* Monheit. patrida E. Honkus. Galt A. Moody. JoAnn Moony. Rut hum C. Mooney. F. Steven Morin. Kristine K. Morley. Susan Morris. Janes R. Morse. Louis H. Moser. Janice G. Muejilelp. Mary P. Mueller. Karen A. Nulryan. H. T. (Joe) Murlno. Louis D. Hurray. Don
Ext. 5773 5327 5101 5564 58 5489 5127 5320 5724 5455 5252 5336 5332 5312 5345 5266 5055 52B9 5020 5040 5223 5461 5347 5231 5616 5153 5619 5302
Han Code 250S 423M 319S LAS 413M 274M 36IS 231M
351S 112S 380S 245S 3G9S 42<m 375S 137S 404S 32BM 109S 213S 342S 473S 3G3M 33BM 11ES 4215 243S 2415
Company 309-Cyprus Industrial Minerals 587-CypruS Minerals Company 3B9-Cyprus Coal Conpany 309-Cyprus Industrial Minerals 587-Cyprus Minerals Conpany 587-Cyprus Minerals Conpany 383-Cyprus Coat Coapany 5B7-Cyprus Minerals Conpany 3B9-Cyprus Coal Conpany 5B7-Cyprus Minerals Conpany 587-Cyprus Minerals Company 309-Cyprus Industrial Minerals 339-Cyprus Coal Conpany 587-Cyprus Minerals Conpany 587-Cyprus Minerals Conpany 587-Cyprus Minerals Conpany 587-Cyprus Minerals Company 585-CypruS Copper Company 587-Cyprus Minerals Conpany 587-Cyprus Minerals Company 389-CypruS Coal Company 587-Cyprus Minerals Coapany 587-Cyprus Minerals Company 585-Cyprus Copper Company. 587-Cyprus Minerals Conpany 587-Cyprus Minarais Conpany 309-Cyprus Industrial Minerals 309-Cyprus Industrial Minerals
Department
Controller
Accounts Payable
Sales & Customer Service
Lab F acility
Policies & Procedures
Information Services
Resource development
Information Services
Maintenance Resources
Law
Hunan Resources Technical Services
.
Environmental S Mine Engineering
Consolidated Accounting
Hunan Resources-BenefIt Adan
Law Treasury Pres i dent
Law
Tax
Financial Analysis
Human Resources-Benefits Aden
Controller
Law
Consultant
'
International
Control ler
Cost Cntr Administrative Support 8401X1 Everltt. Hfckl 845 Born. Charolette E. 910 MCQuarrie. Marie C. 31705 Poersch. Karen M. 345 Martin. Marcia J. 378 Middleton. Nary Lou 961 Radcllffe. Carolyn L. 375 Middleton. Mary Lou 980 Gunnare. Sue M. 890 Landrum. Oebra A. 923 Greenwood. Melissa N. 81704 Everitt, Hickf 963 Radcllffe. Carolyn L. 845 Martin. Marcia J. 924 Klnser. Sharon H. 890 Moody. JoAnn 870 W illiam . Patricia 0. SOB OeKler. Patty L. 690 Landrum. Debra A. 348 Gaylord, Laurie M.
Gunnore. Sue N. 384 Harp. Ju lie K. 924 Klnser. Sharon H. 842 Hanchey. Barbara J. 890 Mueller. Karen A. 315 Schultz. Anna M. 81716 Chandler. Barbara A. 34000 Longhofer. Deborah K.
Mall Code 253S 423M 319S LAB 414M 231M 300S 231M 344S
nos
365m 253S 300S 414M 379S L37S 408S 327M
lies
21GS 344S 472S 379S 337M
ties
431S 234S 240S
Ept. 5487 S7 5101 5562 5262 5820 5176 5820 5130 5029 5213 5487 5176 5262 5259 5266 5206 5261 5029 S2B2 5130 5491 5259 5226 5616 5061 5091 5138
Mace. R. H. (Dick) Megan. Money J. Nalven. Janes G. Nelson. Dorma L. Merger. Lawrence Nied. Bruce Noel. Oscar F. I l l Noel, Sharon K. f Barrel1. Gerald B. Hothelsen. Betty A.
5077 5670 5745 5139 5454 5425 5570 5033 5354 5577
227M 34SM 3735 319M 22GM 2685 LAB 334M 3215 3G4N
587-Cyprus Minerals Conpany 587-Cyprus Minerals Conpany 3B9-Cyprus Coat Conpany 5B5-Cyprus Copper Conpany 587-Cyprus Minerals Conpany 309-Cyprus Industrial Minerals 309-Cyprus Industrial Minerals 585-Cyprus Copper Company 389-Cyprus coal Company 587-Cyprus Minerals Conpany
Information Services Office Services-Supervisor Technical ServIces-Env.iMfne Eng. Marketing Infarnation Services Sales Services Lab F acility Controller Contract Administration Human Resources-BeneFltS Actrm
875 Middleton. Hary Lou 9 4 G Hagan. Haney J 4 963 Radclfffe. Carolyn L. 913 Nelson. Donna L. B7G Middleton. Mary Lou 91310 Wlelenga. Sylvia J. 81705 Poersch. Karen N. B42 Hanchey. Barbara J. 915 MacMillan. Janice L. 924 Klnser. Sharon M.
231H 5820 345m 5670 300S 5176 319M 5139 231M 5820 275S 5486 LAB 5562 337M 5226 319S 5827 379S 5259
OJa. Susan 0. Orendorf. Mickey
5611 5154
1225 3GGH
587-Cyprus Minerals Conpany 587-Cyprus Minerals Conpany
Law Human Resources
B90 Wertz. Bonnie L.
121S 5030
923 Greenwood. Melissa M. 365m 5213
PW-Auditors t PW-Aud1torS T fU-Manager$ f
5640 57 5023
4S0S 48OS 40ZS
Price Waterhouse Price Waterhouse Price Waterhouse
Auditors Auditors Managers
OOO 000 000
Padden. RogerM, Park. Frederick 8. Patrick. H.' Craig Peelish. Michael R. Peluso. Thonas F. Peppard. Gerard
5433 5646 56 5234 5076 5041
27GS 158 32SS 120S 351M 421S
309-Cyprus Industrial Minerals 725-Expl. ,Gev, & Min, fl, 309-Cyprus Coal Company 587-Cyprus Minerals Conpany 587-Cyprus Minerals Conpany 537-CyPrus Minerals Company
Sales - Industrial VP Exploratlon-Hetals Hunan Resources . Lew Hunan Resources Human Resources
81702 Wlelenga. Sylvia J. 3B1 Hoffnan. Liz 920 Walker. Pat A. 890 Taets. Lynn M. 923 Greenwood. Melissa M. 920 Bottorff. Mary Lou
275S 154 329S 119S 365M 428S
5486 5755 5142 5428 5213 5221
*ConSu Itant/Teoporary tCali directly regarding wort, not administrative support.
CMC:00-MA {11/20/89) Page G
LEHMAN 00708
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME ` PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
Mama
Ext.
Pereira. H. W. Pergren. Owayne W. Petersburg. Shawn A.
5636 5148 5144
Phelps. Catherine 5.
5723
Phillips. Jeffrey
5389
Ph illip s, Key l.
5470
PhfnPraphit. Jeaimlne t 5044
Pine. Ju lie A. t
5257
Pittenger. Mark t
5279
Placha. Michael F.
5744
Poersch. Karen H.
5562
Poganski. Gregory L.
5311
popish. 01ana K. Popish. Marilyn F. F Powell. Qebbie *
5482 069 5018
Pratt. Hill
5826
Prlddy. Kathy M.
5162
Puckett. Kristen P. Pugh. Cliuck
5711 5568
Pursvell. Robert t. Putnam. Craig
5185 5179
Hail Code 344K 333M 478S 416M 3415 2275 2115 2195 4G45 3565 LAB 355M 2595 249M 316M 2515 330H 234M LAB 3675 273M
Coapany 585-Cyprus Copper Coapany 585-Cyprus Copper CoePany 587-Cyprus Hierais Company 587-Cyprus Hierais Conpany 3B9-Cyprus Coal Conpany 309-Cyprus Industrial Hierais 587-Cyprus Hierais CM>any 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 3B9-Cypras Cual Conpany 309-Cyprus Industrial Hierais 587-Cyprus Hierais Coapany 309-Cyprus Industrial Hierais 587-Cyprus Hierais Conpany 585-Cyprus Copper Conpany 309-Cyprus Industrial Hierais 585-Cyprus Copper Coapany 587-yprus Hierais Cofgiany 309-Cyprus Industrial Hierais 389-Cyprus Coal ConPany 587-Cyprus Hierais Conpany
Oep&rtnent Controller Hunan Resources Consolidated Accounting Corporate & Consolidated Acetg Planning A Analysis Hunan Resources-Safetyfilnd.Hyg. Payroll Payrol1 Auditing A Procedures
Lab Facility
Hunan Resources-Benefits Adnn
Controller information Services
Marketing
Sates
'
Hunan Resources
Information Services
Lab Facility
Environmental A Mine Engineering
Information Services
Cost Mail Cntr Administrative Support Code
B42 Hanchey. Barbara J.
337H
922 Prlddy. Kathy H.
330M
845 Martin, Marcia J.
414M
845 Martin, Marcia J.
414M
846 Thooas. Ju lie K.
3375
92000 Sauer. Linda L.
2315
844 Gaylord. Laurie H.
2165
844 Gaylord. Laurie H.
2165
882 Dolan. Joanne 3.
4835
Radcliffe. Carolyn L. 3005
81705 Poersch. Karen H.
LAB
924 Kinser. Sharon H.
3795
84000 Everitt. Hicki 878 Middleton. Mary Lou
2535 23IH
913 Powel1. Oebbie
3168
81702 Mielenga. 5y1v1a J. 922 Prlddy. Kathy H.
2755 330H
878 Middleton. Mary Lou
23IM
81705 Poersch. Karen H.
LAB
963 Radcliffe. Carolyn L. 3005
879 Middleton. Mary Lou
23IM
Ext. 5226 5162 5262 5262 5398 5134 5282 5282 5271 5176 5562 5259 5487 582d 501B 5486 5162 6820 5562 5176 6820
Quinn. Sheryl 0. t
5330 4125
597-Cyprus Hierais CottPany
Treasurer - Credit fi Collection 870 Williams. Patricia 0. 40B5 5206
Radcliffe, Carolyn L. Radies. Jr .. Ernest A. t Radies. Mary J. t R a tc liff. Deborah S, R a tc liff. Donald B. Reigwi- Marine * Revttte. Robert f. Ricardo. Mary L. t Richards. Hi 11tan 0. Rist. Hank Roberts. Sheri L. Roe. Matt 5. Roeder. Robert E. Rounds. Michael Rycknan. Jeffrey S.
5176 5333 5227 51LG 5238 5837 5653 5771 5135 5351 5047 5022 5842 51BG 5370
3005 IOS 279H 406S 4565 2475 348N 2505 3475 3625 1I6H Il 9H 288M . 4L95 228M
389-Cyprus Coal Conpany 726-ExPl. .Dev.& Hin.Res. 309-Cyprus industrial Minarais 587-Cyprus Hierais Coimiany 587-Cyprus Mi era Is Conpany 309-CypruS Industrial Hierais 587-Cyprus Hierais Conpany 309-Cyprus Industrial Hierais 389-Cyprus Coal Coapany 389-Cyprus Coal Coapany 587-Cyprus Minarais Coapany 587-Cyprus Hierais Coapany 309-Cyprus Industrial Hierais 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany
Technical Resources
9G0 Radcliffe, Carolyn L,
Controller Sales Services
840 Schi 1linger. Maxine 1. 91310 Wielenga. Sylvia J.
Treasurer Market Strategy
B70 Millions. Patricia 0. 911 Oavldson. Janna L.
Controller
34000 Everitt. Hicki
Hunan Resources
923 Greenwood. Melissa K.
Controller
84000 Everitt. Hicki
Materials Management
80S Secretary
Materials Management
80S Secretary
Office Servicn-Rec. Retention
947 Roberts. Sheri L.
Office Services-Reprographics
946 Roe. Matt 5.
Sales - paper
81701 Landolt. Brenda R.
Public. Govt A Investor Relations 880 Trabert. Kathy M.
Information Services
876 Middleton. Mary Lou
3005 117 2755 40BS 4435 2535 365H 2535 3435 3435 1IGM I19M 2755 4175 231H
5176 5386 6486 5206 5118 5487 5213 5487 5373 5373 5047 6022 5447 6325 6820
Sabatonf, Marfa 5. Sackett. Sal 1fe K. t Schaumburg. Erica F. Sc/i/1linger. Maxine Schtssier. Andrew P. Schmidt. Warren H. Schnutz, dale J. Schneider. Jr . . Robert H. Schulte. J. H. Schultz. Anna M. Scott. Randall J. Sefaenik. Roger F. 5e$S0R. Frenando C.t
5738 5217 5384 5386 5054 5681 5836 5242 5196 5061 5469 557B 5021
2B4M 4SSS 3775 17 3715 270H 2445 3265 2025 4315 4695 LAB 2735
309-Cyprus Industrial Hierais 587-Cyprus Hierais Coapany 587-Cyprus Minarais Conpany 581-CyprUS Gold Conpany 389-Cyprus Coal Conpany 587-Cyprus Hierais Conpany 309-Cyprus Industrial Hierais 389-Cyprus Coal Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hiereis Comttny 585-Cyprus CcPPer Conpany 309-Cyprus Industrial Hiereis
5a1es Services Auditing A Procedures Hunan Resources-Benefits Atfan Pres ident Environmental & Mine Engineering Information Services Controller Controller-Accounting Tax KQ Copper and Gold Financial Analysis Marketing - Moly Development Sales Services
91310 wielenga. Sylvia J.
2755
882 Oolan. Joanne 8.
4835
924 Kinser. Sharon H.
3795
380 SchHIfnger. Haxfoff I. 117
963 Radcliffe. Carolyn L. 3005
878 Middleton. Nary Lou
23IH
84000 Longhofer. OebOrdh K. 2405
B43 Thomas. Ju lie K.
3375
848 Gaylord. Laurie M.
an Schultz. Anna M.
2165 4315
BB4 Harp. Ju lie K.
4725
913 Poersch. Karen J*.
LAB
91310 Wielenga. Sylvia J.
2755
S48G 5271 5259 6385 5176 6820 513a
5398 5282 6061 S491 5562 5486
*ConSu 1tant/TeopOrary tC al1 d ire c tly regarding work, rot adm inistrative Support.
CMC:00-NA (1L/20/S9) Page 7
LEHMAN 00709
ADMINISTRATIVE SUPPORT LIST SORTED BY NAME PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. HAGAN, MAIL COOE 345N;
.Nb m Sivy. W.
Shank. Robert S. Sheldon. william C. Shereneta. Frank Shensan. Pan H. Sherman. Sherrill A. Shlftbel. Lee F. * Shonk. Lovell A. S i ll . Ruth Simons. J i l l * Skeens. Janie H. Start, Harriott H. t Smith. Brian * Smith. John P. * Smith, Ju lie H. Smith. Ton Snow. Stuart R. Solly, paaela A. Spermer. Kathleen M. Spiecha. John J. SPielnan. Susan L. Steen. B i l l Stollna. Kelly Stone. J r . . Chester B. Strain. Robert D. t strandjord. Hark C. Strub. fry&eeary S. Studer. Leslie R. t Studer, Stephen t Sturgess. Janie Such. Curtis L. Sulesfci. David P. Swanson. Theresa 0. Sypersma. Daniel
Ext. 5431 5449 5754 5236 5D11 5D35 5195 5349 563D 5438 5322 5365 5644 5644 5742 50D6 5237 5012 5788 5652 5748 5965 5569 5057 5304 5036 5408 5203 5346 5782 5567 5$ 2 5 5042 5126
Hail Code 277S 24SH 25IH 356H 137S I36S 250N 105 Il IH 21OS 423H L04S 274H 2B3H 452$ . 236N 3D8S DOS 317H 327S 42711 LAB LAB 436S 404N 233H 36DN 4lDS 453S 331H LAB 5S I2IH 370S
Taets. Lynn H. Tafoya. Alex Taraba. John Thlenes. Katharine S. Thonas. Ju lie K. Thomas. Stephen W. Thorpe. J . Tin T1FF1n. 0. Steve Tirltas. E. P. (Manos) Taius frto. Tera Trabert. Kathy H. Trabits. George A. TuFField. Michael Turner. Robert C. {Mick) Tyszkteuicz. Kenneth A.
5428 Il 9S
5042 12IH
5245 408N
5137 ' 2 1 as
5399 337S
5219 467S
5483 281N
5333 2Q2N
5844 236S
5152 U5N
5B25 4I7S
5103 366S
5772 5264
246S 353S
5002 127
tfcsery. je rri fi.
4 9 4 271S
Company 309.Cyprus Industrial Hierais 587-Cyprus Minerals Company 587-CyPrus Minerals ConPany 587-CyPruS Minerals Company 537-CypruS Minerals ConPany $87-CypruS"HlneralS Company 587-Cyprus Minerals ConPany 726-ExPI..Oev.i Hln.Res. 587-Cyprus Minerals ConPany 587-Cyprus Minerals Conpany 587-Cyprus Hierais ConPany 587-CyPrus Minerals Conpany 587-CyPrus Minerals ConPany 587-CyPrus Minerals Conpany 587-Cvprus Minerals Conpany 587-Cyprus Minerals ConPany 389-Cyprus Coat Company 587-Cyprus Minerals Conpany 585-Cyprus Copper Conpany 389-Cyprus Coal Conpany 587-Cyprus Minerals Conpany 309-CyPrus Industrial Hirierais 309-CyPrus Industrial Minerals 587-Cyprus Mineral* Conpany 587-Cyprus Minerals Conpany 587-Cyprus Minerals Conpany 587-Cyprus Minerals Conpany 587-Cyprus Minerals Conpany 587-CyPrus Minerals ConPany 585-CyPrus Copper Conpany 309-Cyprus Industrial Minerals 587-CypruS Minerals Company 587-Cyprus Minerals ConPany 389-CyPrus Coal Company
Oepartoent Sales - Products Information Services Information Services Hunan Hesources-BeneFitS Adm Law Law InFomatlop Services Controller InFornatlon Services Tax Accounts Payable Library/"InFornatlon Center
Information Services InFornatlon Services Market Strategy-Coal InFornatlon Services Technical Resources law Marketing V.P. - operations Consolidated Accounting Lab Facility Lab Facility HQ Coal and Iron Ore Budgets 6 Reporting InFornatlon Services Human Resources Treasurer Auditing & Procedures Environnentat AFFairs Lab Facility Financial Analysis Information Services Technical Services-Resource Dev.
Cost Hall Cntr Administrative Support Code
81702 Uielenga. Sylvia J .
275S
879 Middleton. Mary Lou 23(11
879 Middleton. Mary Lou
23LH
824 Kinser. Sharon M.
379S
890 Sherman. Pan H.
137S
B90 Sherman. Pam H.
137S
879 Middleton, nary Lou 231H
840 Schillinger, Maxine I. 105
877 Evans. Alice L.
232H
848 Gaylord. Laurie M.
2I6S
845 Bom. Charolette E.
423H
948
B7B Middleton. Mary Lou 23IN
879 Middleton. Hory Lou
23LH
911 Oavidson. Janna L.
443S
876 Middleton. Mary Lou
23IM
963 RadclIFFe. Carolyn L. 3DOS
890 Bowen. Sally E.
I26S
913 Nelson. Oonna L.
319N
804 RadclIFFe. Carolyn L. 308S
345 Martin. Hard'a J.
414M
81705 Poersch, Karen M.
LAS
81705 PoerSCh. Karen H.
LAB
810 Frank. V, Florence
a37S
B45 H ill. I. Kathy
41IH
876 Middleton. Mary Lou
23IH
920 Greenwood. Helissa H. 365M
870 Williams. Patricia 0. 4D8S
882 Oolan. Joanne 8.
483S
BOB Machsnann. Kathy M.
324M
81705 Poersch. Karen M.
LAB
834 Harp. j,,M e <
472S
877 Evans. Alice L.
232H
961 RadclIFFe. Carolyn L. 3D0S
Ext. 5486 5820 5820 5259 5011 5011 5620 5386 5302 5282 5097
5B20 5820 5113 5B2D 5176 5079 5139 5176 5262 5562 5562 5051 5026 5B2D 5213 5206 5271 5082 5562 491 5302 5176
5B7-Cyprus Minerals Conpany S87-CyPms Minerals ComPany 587-Cyprus Minerals ConPany 587-CyPruS Minerals ConPany 389-CyPrus Coal Conpany 5B7-CypruS Minerals Conpany 309-Cyprus Industrial Minerals 587-CyPrus Hfnerdls Company 309-CyPruS Industrial Minerals 587-Cyprus Minerals CoaPany 587-Cyprus Minerals Company 389-CyPrus Coal Conpany 309-Cyprus Industrial Minerals 389-Cyprus Coal Conpany 726-ExPT..Oev.6 Hln.Res.
Law 890 Taets. Lynn H.
Information Services
877 Evans. Alice L.
Controller
841 H ill. T. Kathy
Tax 843 Gaylord. Laurie H.
Controller
840 Thomas. Ju lie K.
HQ CoPPer and Gold
811 Oavidson. Janna L.
Sales Services
91310 Wfelenga. Sylvia J.
Health Semi ces-Hedi cal
930 FuJtta. Peggy
Technical Services
81704 Everitt. Btckt
OFFlce Services-Telephone/Records 947 Tomasfno. Tera
Public. Govt & Investor Relations BSD Trabert. Kathy H.
Technical Services-Env.mine Eng. 963 Radcliffe, Carolyn L.
Controller
84000 Everitt. Hlcki
Maintenance Resources
980 Gunnare. Sue M.
toman Resources
3B0 Blish. Susan A.
119S 232M 4) IH
216S 337S 443S 2755 Z05H 253S 1I5H 4I7S 308S 253S 344S 129
5423 5302 5026 5282 5398 5118 5dS6 53L9 5487 5152 5825 5176 5487 5130 5621
309-Cyprus Industrial Minerals Sales Services
91310 Wlelenga. Sylvia J.
275S 5486
"Consu11ant/Teaoorary tCall directly regarding work, not administrative ?uP(w t.
CHC:M-#A (11/ZD/egj Page 8
LEHMAN 00710
ADMINISTRATIVE SUPPORT LIST SORTEO BY NAME . PLEASE SENO ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL COOE 345N.
Jlllt Valdez. Connie Varga. Virginia ' Vf 11lard. A. Lynn Viren. Edward A .. I l l Vogel. Craig G. Vogels. Robert Von Rent Zell. Sandy K.
Wactenann. Kathy H.
Wagoner. Jean E.
Wahnnan. Jeanette H,
Walker. Greg A.
Walker. Pat A.
Wallack. Lynda W.
Waabolt, Larry o.
Warnaars. Fred
Warnlck. S.
Watt. Gina L.
Uaghar. Linda
Wells. Robert
Wertz. Bonnie l.
Whelpdsle. David
Whighan. Eduard G. t Wicks. V. J . (Pete)
Wielenga. Sylvia J .
Wlllcoi. John S. Williams, Gary R.
*
Wllllans. John
W illiam . Patricia 0.
Wllliaas. T. A.
WIIHanson. Kenal
Wilson. Bruce
Wilson. Laurie
Wilson. Linda G. t
Wilson. Hark A.
Wilson. Peggy S.t
Wilson. Sue ' Wisdom. Cheryl A.
Wlttrlg. Heredeth A. f
Wolf. Ph lllP C.
Woods. Ju lie F. r
Wright. Bruce R.
Ext. sets
mz
540S 5473 5239 SfilQ S67S
Hall Code 242N 142 312S
3S2S 313S
2D5S 300H
5082 5053 5673 S21S S142 5053 S7S4 5833 S339 5268
S208 S34S 5030 S393 5042 5001 S486 5328 5S3D S4S3 S205 S3S3 5483 S368 S64S S187 S361 S703 5804 5023 S38S 5084 S447 S1S1
324H 426S 3D0N 124S 329S 3S7H 106 148 22SS 146 41SS 457S 121S 25BK 121H 3U S 275S 349K 287H 105H 408S. 4255 466S 117H 401H 403H 471S 114S 372S 4455 2155 242S 271S 449S
Company 587-CyPruS Hierais ConPany 726-EPT. .Dev.6 Hln.Res. 585-CyPrus CopPer Conpany 3B9-CyPrus Coal Conpany 389-CyPrus Coal Conpany SB7-Cyprus Hierais ConPany S87-CyPms Hierais Conpany
Dpartant Information Services Land Management Control 1er Halntenance Resources Transportation Ta. Office Services-Word Processing
Cost Cntr 876 970
842 980 91S
848 946
Hall Administrative Support Code
Hlddleton. Hary Lou
231H
Hatthls. Karen R.
138
HanChey. Barbara J .
337H
Gunnare, Sue H.
S13D
HcQuarrie. Harie C.
319S
Gaylord. Laurie H.
216S
Von Rentzell. Sandy 300H
Ext. SS2D S31S SZ26 344S S101 SZ8Z S67S
SBS-Cyprus Copper Ca*>any S87-Cyprus Hierais ConPany S87-Cyprus Hierais Conpany 5B7-Cyprus Hierais Conpany 389-Cyprus Coal Conpany S87-Cyprus Hierais CooPany 726-E>Pl..Oev.t Hln.Res. 726-ExPI..Oev.6 Hln.Res. 309-Cyprus Industrial Hierais 726-EiPI. .Oev.6 Hln.Res. 587-CypruS Hierais Conpany 587-Cyprus Hierais Conpany S87-Cyprus Hierais CoitPany 587-Cyprus Hierais CooPany 587-Cyprus Hierais CoitPany 389-CyPruS Coal Conpany 309-Cyprus Industrial Hierais 587-Cyprus Hierais Conpany 309-CyPrus Industrial Hierais SB7-CyPrus Hierais Company 587-Cyprus Hierais Company S87-Cyprus Hierais Coapany SB7-Cyprus Hierais CooPany 5S7-Cyprus Hierais Conpany SS7-Cyprus Hierais Conpany 567-CyPruS Hierais Company S87`CyPrus Hierais Company 587-Cyprus Hierais Company 389-CyPruS Coal Conpany 587-CyPrus Hierais CoPany 587-Cyprus Hierais Coepany 309-Cyprus Industrial Hierais 309-CyPrus Industrial Hierais S87-Cyprus Hierais Conpany
Marketing Public. Govt ft Investor Relations Office Services-Word Processing
913 BSD 946
Wachsmann. Kathy H. Wagoner. Jean E. Uahntan. Jeanette H.
Law Hunan Resources
S9D Locks. Jocelyn L. 92D Walker. Pat A.
Hunan ResourCeS-BeneHts Adim Control 1er
924 Klnser. Sharon H. 840 Sch11linger. Haxlne I.
Administration
381 Hoffman. Liz
Hunan Resources
92D0D Bauer. Linda L.
Land Management
970 Hatthls. Karen 8.
Treasurer
870 W llliaas. Patricia 0.
HQ Coal and Iron Ore
810
Law Information Services
890 Wertz. Bonnie L. 878 Hlddleton. Hary Lou
Information Services SaUs & Customer Service Sales - Paper
877 Evans. Alice L. 910 HcQuerrle, Marie C. 81701 Wlelenga. Sylvia j.
Hunan Resources
920 Greenwood. Melissa H.
Sales - Paper
81701 Landolt. Brenda R*
Information Services
877 Evans. Alice L.
Treasurer
870 Williams. Patricia 0.
HQ Spec. Metals ft End. Hlnerels 812 Bottorff. Hary Lou
Financial Analysis
884 Harp. Ju lie K.
Office Servlces-Supplles
947 Wilson. Bruce
Budgets ft Reporting
B4S H ill. F. Kathy
Treasurer financial Analysis
870 Williams. Patricia D. SB4 HarP. Ju lie K.
Law 890 Landrum. Oebra A.
Resource Development Office Services-Manager
961 Radcllffe. Carolyn L. 947 Schultz. Anna H.
Payroll
844 Gaylord. Laurie H.
President
80400 Longhofer. Deborah K.
Sales Services
91310 Wlelenga. Sylvia j .
HQ SPec. Metals ft Ind. Hlnerals 812
324H 426S 300H izas 3Z9S 379S 117 1S4 Z31S 138 40BS 44BS IZ1S 231H 232H 319S 27SS 36SH Z7SS 232H 408S 428S 47ZS 117H mllz4 JOBS 47ZS 116S 300S 431S 216S 240S 27SS 448S
SD82 sosa S673 S669 S14Z SZS9 S3B6 S7SS Slid S31S S2D8 S178 SD3D' S82D S302 Sun S486 S213 S447 S302 S2D6 SZZ1 S491
S368 SD26 SZ06 S491 SO29 S176 S0SI S2B2 S138 S486 S178
*tonsu1tant/TenPorary tC all d ire c tly regarding work not adm inistrative support.
O4C:O0-NA (11/20/89) Page 9
LEHMAN 00711
ADMINISTRATIVE SUPPORT LIST SQRTEQ BY NAME PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CQQE 345N
Yaros. Hary t Yoshida. Alan 5. Young. Darrell E. Yungceyer. Harold
Zand. Daniel G. Zazenski. Richard J. Zegob. 5usan Zeisler, Sherry t inge. Tos Zust. Pa tricia L. *
Ext. 5628 5017 5465 5736
Mail Code
101N
147
2705 4685
5244 5484 5107 5852 5571 5326
136k 2575 3765 2B2N IAB 2505
. company 587-CyPrus Minerals Coopany 726-xpl. .Dev.& Min.Res, 309-Cyprus Industrial Minerals 587-CyPrus Minerals Company
Department Information Services Land Management Sales - Industrial Financfal Analysis
585-CyPrus Copper CooPanY 309"Cyprus Industrial Minerals 5B7-Cyprus Minerals Coopany 309-CyPrus Industrial Minerals 3D9" Cyprus industrial Minerals 309-Cyprus Industrial Minerals
Controller Technical Services Huaan Resources "Benefits Mon Sales Services Lab F a c ility Sales Services
Cost Cntr Administrative Support 877 Cvdns. A lice L. 970 Matth is . Karen R. 81702 wfelenga. Sylvia J, 834 Harp. Ju lie K.
Mail Code
232N
138
2755
4725
Ext. 5302 5315 5486 5491
842 Hanchey. Barbara J. 81704 ve ritt. Nicki 924 Kinser. 5haron H. 91310 Hleienga. Sylvia J. 81705 Poersch. Karen H, 91310 blielenga. 5ylv1a J.
337N 5226 2535 5487 3795 5259 2755 ' 5486 LAB 5562 2755 5486
'C o n s t!Ita n t/T w p o ra ry tCall d ire c tly regarding work, not adm inistrative support.
CMC:00-NA (11/20/89) Page 10
L E H M A N 00712
PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, HAIL CODE 345N
Add Chanqe
Name Company Department
Ext. Cost Center Admn. Support Ext.
Delete Mail Code Mail Code
Add Chanqe Name Company Department
Ext. Cost Center Admn. Support Ext.
Delete
Mail Code Mail Code
Add Chanqe
Name
Company
-
Department
Ext.
Cost Center
Admn. Support
Ext.
Delete Mail Code Mail Code
Add Chanqe
Nome Company
Department
Ext. Cost Center Admn. Support Ext.
Delete Mall Code Mail Code
Add Change
Name
Company
Department
.
Ext.
Cost Center
Admn. Support
Ext.
Delete Mail Code Mall Code
Add Chanqe Name Company Department
Ext. Cost. Center Admn. Support
Ext.
Delete Mail Code Mail Code
Please send _______ additional copies of the Administrative Support List to:
Name Company Address
CMC:00-CHNG
LEHMAN 00713
ADMINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTMENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CDDE 345N.
Name LonghoFer. Deborah K. Wolf. Ph ilip C.
Ext. 513B 5084
H all Code
2405
2425
Beyl, Francois
5667 2305
Euettner. R. J. (Jack)
5472 2295
Landolt. Brenda R. Roeder. Robert E* Wielenga. Sylvia J. HI 11iams. Sary R.
5446 5842 54S6 5630
2755 288H 2755 2R7N
Padden. Roger H. P ratt, w ill Sevy. W. Young. Darrell L
5433 5626 5431 5465
2765 2515 2775 2705
E v e ritt. Hlcki N. G ill. Gordon M ille t. Paul R. T irlta s. E. P. (Nanos) Zazenski. Richard J.
5467 5162 5336 5644 5484
2535 2585 2455 2365 2575
BragasSa. Reamy (Ray) Cavanagh. W ill A. Clark. Hike C o lv ille . Pat H arris. Ken McCarthy. E. F. Meadows. U. D. Noel. Oscar F.^ I l l Poersch. Karen H. Pugh. Chuck 5teen. R ill Stalin a. Molly Such. Curtis L. Zfnge. Ton
5569 5572 5574 5566 5575 5563 5564
5570 5562
sssa
5565 5569 5567 5571
LAB LAB LAB LAB LAB LAB LAB LAB LAB LAB LAB LAB LAB LAB
Abarca. Sergio Chandler. Barbara A. lessner. George 0. HurinOw Louis 0.
5718 5091 546D 5619
2525 2345 2355 2435
Campany
309-Cyprus Industria] Hierais 309-Cyprus Industrial Hierais
Department President Presfdent
309-CyPruS Industrial Hierais y, 5, Sales & Operations
309-Cyprus Industrial Hierais Production
309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais
Sales - Paper 5ales - PaPer 5ales - Paper 5ales - Paper
'
309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais
Sales - Industrial 5ales 5ales - Products 5ales - Industrial
309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-cyPms Industrial Hierais 309-Cyprus Industrial Hierais
Technical Services Technical Services Technical Services Technical Services Technical Services
309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-CyPrus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais J09-Cyprs industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-CyPrus Industrial Hierais
Lab F a c ility Lab F a c ility Lab F a c ility Lab F a c ility Lab F a c ility Lab F a c ility Lab F a c ility Lab F a c ility L,ab F a c ility Lab F a c ility Lab F a c ility Lab F a c ility Lab Fad 1fty Lab F a c ility
_
309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industria) Hierais
International International 5aleS International Sales International
Cost Qitr Administrative 5uBPOrt 60400 Longhofer. Deborah K. 80400 Longhofer. Deborah K.
H all Code
2405
2405
Eat. 5138 5138
81500 Longhofer. Deborah K. 2405 5133
B151D Bauer. Linda L.
, 2315 5134
81701 Landett . Brenda R. B1701 Landolt. Brenda R. 81701 Ulelenqa. 5ytvfa J. 81701 Landolt. Brenda R.
2755 2755 2755 2755
5446 5447 5486 5447
81702 Wielenga. Sylvia J. 81702 Hielenga. Sylvia J. 81702 Wlelenga. Sylvia J. 81702 Ulelenga. Sylvia J.
2755 2755 2755 2755
5486 i486 i486 5486
81704 E v e ritt. Hlcki B17D4 E v e ritt. Hlcki 81704 E v e rltt. Nicki 81704 E v e ritt. Nicki 81704 E v e ritt. Nlckl
B17D5 Poersch. Karen N. 81705 Poersch. Koren H. 31705 Poersch. Karen H. 81705 Poersch. Karen H. B17D5 Poersch. Karen H. 81705 Poersch. Karen H. B17D5 Poersch. Koren H. 81705 Poersch. Karen H. 81705 Poersch. Karen H. 31705 Poersch. Kare* N. 81705 Poersch. Karen N. 81705 Poersch. Karen H, B1705 Poersch. Karen H. B17D5 Poersch. Karen H.
2535 2535 2535 2535 2535
5467 5487 5487 54B7 5487
LAB 5562 LAB 5562 LAB 5562 LAB 5562 LAB 5562 LAB $562 LAB 5562 LAB 5562 LAB $562 LAS 5562 lab 5562 LAB 556Z LAB 5562 LAB 5562
31716 Chandler. Barbara A. 31716 Chandler. Barbara A. 31716 Chandler. Barbara A. 31716 Chandler. Barbara A.
2345 2345 2345 2345
5091 5091 5091 5091
*Consultan t/Temporary tC all dire ctly regarding work, not adm inistrative support.
CMC:00-CO II/ZD/B9) Page l
LEHMAN 00714
ADMINISTRATIVE SUPPORT LIST SORTED BY C0MPANY/DEPAR7WENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
Nate Borowicz. Ginnfe t Bradley. Carol H. Oechant. Joyce L. t Fritz . Kiaberiy * GarCeau. George H. t Graham, Vickie Home* Stephen HcKelvy. Jean L. Murray* Don Popish. Dlara X. Reigan. Korine * Ricardo. Nary l. t Schmutz. Dale J. T u ffleld . Michael
E it. 67 S3D7 88 57S8 01 S760 6S S773 580Z s ie z
37 S771 5836 S77Z
H ail Code
zsos Z48S Z60S Z6ZS 2635 ZSOS 24gS ZSOS Z41S ZS9S Z47S ZSOS Z445 246S
B e a ll. Stewart L. Sorrel 1i , Mary A, t Craig. Ste lla 8. t Dim. Richard D. Graves Thomas C. Jackson. Karen M. t Jaquez. Joe R. King. Carolyn t Hied. Bruce Radies. Mary J. t Sabatonl. Haria S. Sessoo. Frenando C.t Thorpe. J. Tin ussery. Je rri R. Woods. Ju lie F. t Z elsler. Sherry t lu st. P a tricia L. *
5463 S364 S413 5478 S403 S44S S444 S41Z S4ZS S2Z7 S738 Z1 5480 494 S447 50S2 S326
Z74S 271S 271S 276M 269S 271S 2S3H 271S 268S 279H Z84H Z73S 2S1M 271S Z71S Z8ZN ZSOS
Bauer. Linda L. Fick le. Robin L. t P h illip s . Key L. Warnick. S.
S134 S6D1 S47D S339
Z31S 2SSS ZZ7S &BS
Coupanv 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-CyPrus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais IQS-Cypnis Industria) Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais
Department Controller Controller Controller Controller Controller-Accounting Controller Controller Controller Controller Controller Controller Control ler Controller C o n tro lle r
Cost
H ail
Cfltr Administrative Support Codo
84000 LonghDfer. Deborah K. Z40S
B4Q00 longhoPer. Oeborah K. Z40S
84000 E v e ritt. Nicki 84000 E v e ritt. Nicki
ZS3S ZS3S
B40D0 E v critt. Nicki
ZS3S
84000 E v e ritt. Hick!
2S3S
84000 E v e ritt. Nicki
2S3S
84000 E v e ritt. Nicki
2S3S
84000 longhofer. Deborah K. 24DS
84000 E v e ritt. Nicki
2S3S
84000 E v e ritt. Nicki
ZS3S
84000 E v e ritt. Nicki
2S3S
84000 longhofer. Deborah K. 24DS
84000 E v e ritt. Nicki
2S3S
E it. S138 SI 38 S4H7 S4S7 S4B7 S487 S487 S487 S13B S487 S487 S437 S13S S487
309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais
Sales/Harketing Sales Services Sales Services Sales Services Sales Services Sales Services Sales Service Sales Services Sales Services Sales Services Sales Services Sales Services Sales Services Sales Services Sales Services Sales Services Sales Services
91310 Wielenga. Sylvia J. 91310 Wlelenga. Sylvia J. 91310 Wlelenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wlelenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wlelenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wielenga. Sylvia J. 91310 Wlelenga. Sylvia J. 91310 Wlelenga. Sylvia J. 91310 Wlelenga. Sylvia J.
27SS Z7SS 27SS Z7SS 27SS Z7SS Z7SS Z7SS 27SS 27SS 27SS Z7SS 27SS Z7SS Z7SS 27SS Z7SS
S486 S436 S486 S486 S486 S4B6 S486 S406 S486 S4B6 S4B6 S486 S486 S4B6 S486 S486 S486
309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais 309-Cyprus Industrial Hierais
Human Resources Human Resources Human Resources-Sarety&lnd.Kyg. Hunan Resources
92000 Bauer. Linda L. 92000 Bauer. Linda L. 92000 Bauer. Linda L. 92000 Sauer. Linda L.
23IS Z31S 231S Z31S
SI 34 S134 S134 S134
'Consu 1 tant/Teaporary tea11 d ire c tly regarding work, not adainistrative support.
CMC:Ml-CO (11/20/89) Page z
LEHMAN 00715
ADMINISTRATIVE SUPPORT LIST SORTED BY C0MPANY/DEPAR7MENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N
H__
Morris. Janes R. Placha. Michael F. Brown. 0. P. Gunnare. Sue H. Splecha. John J.
Ext. S22B S7aa SB46 S13D SfiSZ
-Mail Code 34ZS
3S6S 34SS 344S
327S
Comoant " 3B9-CyPruS Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company 3B9-CyPnjs Coal Company
Hopkins Darlene H. Richards. William D. B is t. Hank
S039 S13S S3S1
3S0S 347S 36ZS
389-CyprtJs Coal Company 389-Cyprus Coal Coitpany 389-Cyprus Coal Company
Baum. John E. C a ffa re Jli. J r . . J . 1horns. Ju lie K.
ssoa S009 S393
338S 339S 337S
289*Cyprus Coal CanPany 389-Cyprus Coal Company 389-CyPrus Coal Company
BornhoFen. Richard G. Hasel hoff, william H. Hinze. Daniel C. Jackson. Paul R. Landres, vemalee K. Schneider. J r . . 'Robert H.
5232 sssa 5459 saos sooa S242
33ZS 33SS 317S 32$S 334S 326S
389-CyPrus Coal Company 389-Cyprus Coal Conpany 389-CyPrus Coal Conpany 389-CyPrvs C o s i Conpany 389-Ciprus Coal Conpany 389-CyPrus Coal Company
Chittenden. John sterlin e . Steven C. P h illip s. Jiffre y
SISO 34DS S23S 3365 S389 341S
389-Cyprus Coal Company 389-Cyprus Coal Company 389-CyPrus Coal Company
HcQuarrie. Nari C. wicks. V. J. (Pete) Qratwnt. Donald J*
S101 5001 S769
319S 314S 447S
369-CyPnjS Coal Company 389-Cyprus Coal ConPany 389-Cyprus Coal Company
Canter, lhoaas C. Deal, la m N. Ir r . lhoras J . MacMillan. Janice L. M orrell. Gerald B. vogel. Craig G.
SL14 5812 sen SB27 S3S4 S239
315$ 3ICS 32DS 319S 321S 313S
389-Cyprus Coal Company 389-Cyprus Coal Company 389-CyPnjS Coal Company 389-Cyprus Coal Conpany 389-CyPrus Coal Company 389-Cyprus Coal Company
Caylor. John R. Hake. Janes Krivanek Ju lie A. McCain, Cynthia Patrick. N, Craig Walker, Pat A.
S1D4 SI40 S19D S10S 5609 S14Z
3315 323S 33QS 324$ 328$ 3295
3B9-Cyprus Coal Conpany 3B9-Cyprus Coal Company 389-Cyprus Coal Company 389-CyPrus Coal Conpany 389-Cyprus Coal Company 389-Cyprus Coal Conpany
Radcllffe. Carolyn l. Snow. Stuart R.
S176 S237
300S 3DSS
389-Cyprus Coal Company 389-Cyprus Coal Company
Department
President President V.P. - operations
M aterials Management M aterials Management Materials Management
Controller Controller Controller
Control ler-ACCountlng Controller-Accounting Control ler-AccounUng Control ?er*ACCountfn9 Controller-Accounting Controller-ACCountlng
Planning & Analysis Planning & Analysis Planning 4 Analysis
Sales & Customer Service Sales i Customer Service Sales
Transportation Contract Administration transportation transportation Contract Administration Transportation
Human Resources Hunan Resources Hitman Resources Human Resources Human Resources Human Resources
Technical Resources technical Resources
Cost Cntr
604 604 904
. Nail Administrative Support Code
Gunrare. Sue H,
3445
HadcltFFe. Carolyn l. 300S
Gtmnare. Sue H.
344S
Gunnare, Sue H.
344S
Radcllffe. Carolyn L. 3DDS
Ext. 5130 5176 5130 5130 5176
80S Secretary 80S Secretary 80S Secretary
3435 343S 343S
5373 5373 5373
84D lhotnaS. Ju lie K. 840 Thomas. Ju lie K. 840 Thomas. Ju lie K.
337S 337S 337S
5390 5398 5398
843 Thomas. Ju lie K. 843 Ihonsas. Ju lie K. 843 lhn as. Ju lie K. 843 Thomas. Ju l le X. 843 1hemas. Ju lie K. 843 Ihomas. Ju lie K.
3375 337S 337S 337S 3375 337S
5398 5398 5398 S398 S39B S39B
946 Ihonas. Ju lie K, 846. Ihmas. Ju lie K. 846 Thopas. JuM e K,
3375 3375 3375
5398 S39B 5398
910 MeQuarrie. Marie C. 910 tfcQuarrie. Marie C. 910 NcQuarrle. Marie C.
319S 319S 3195
S101 5101 SlOt
91$ MacMillan. Jan ice L. 91S MacMillan. Janice l, 91S MacMillan. Janice L* 91S MacMillan. Janice L. 91S MacMillan. Jan ice l. 915 NcQuarrle. Marie C.
3195 3195 3195 3195 3195 3195
5827 5927 5827 5827 5827 S101
9Z0 Walker. Pot A. 9Z0 Walker. Pat A. 9Z0 Walker. Pat A. 9Z0 walker. Pat A, 920 walker. Pat A. 9ZD Valker. Pat A,
3295 5142 3295 5142 3295 5142 3295 5142 ' 3295 5142 3295 5142
960 Radcllffe. Carolyn L. 3005 SI 76 960 Radcllffe. Carolyn l. 3005 5176
Consultant/lesPOrary * tCall d ire c tly regarding work, not administrative support.
OiC:BD-CO (11/20/89) Page 3
LEHMAN 00716
ADMINISTRATIVE SUPPORT LIST SORTED BY CQMPANY/DEPARTWENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. HAGAN, MAIL CODE 345N
Ha b a Colley. G. Lynn Hoffer. Richard J. Hunt. Gregory L. Hateer. Raymond G. Nercter. John H. Sypersma. Daniel Wilson. Sue * H U liken. Frank R. Naiven. Janes G. Pursue!1. Robert l. Schissler. Andrew P. Trabits, George A,
Ext, S1ZS s tzi
5071 S1Z4 SIZ7 SIZ6 5804 S38Z SMS SI8S 50S4 S103
H ill Codo 360S J70S 36SS 3D6S 361S 37DS 37ZS 369S 373S 3S7S
371S 366S
Saughn. Bruce E. Co. Victor L. Hager. Samiel E. Hand, John S,
S314 S734 S176 S79Z
3S7S 3S4S 300? 364S
Duke. Michael R. Hart. Via. Hark Hiera, LeRoy Turner. Robert C, (Nick) viren, Edward A ., 111
S4Z4 S4Z6 S7Z4 SZ64 S473
3635 349S 3S1S 3S3S 3SZS
Company 389-Cyprus Coal Company 389-Cyprus Coal CoaPany 309-Cyprus Coal Conpany 389-CyprllS Coal Company 389-CypruS Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Conpany 389-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coat Company 389-CypruS Coal Company 389-CyPrus Coal Company
389-Cyprus Coal Company 389*CyprUS Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company
389-CyprUS Coal Company 389-Cyprus Coal Company 309-Cyprus Coal Company 389-Cyprus Coal Company 389-Cyprus Coal Company
Department
Cost Cfttr
Resource Development
961
Resource Qeve1oP**nt-Tech, Support 961
Resource Development
961
Resource Development
961
Resource Development
961
Technical Services-Resource Dev. 961
Resource Development
961
Environmental A Hlne Engineering 963
Technical Services-Env.lHIne Eng. 963
Environmental Mine Engineering 963
Environmental Mine Engineering 963
Technical Services-Env, W ine Eh9. 963
Hall Administrative Support Code Rad cliffe. Carolyn L. 3Q0S Rad cliffe, Carolyn L, 3QS Rad cliffe. Carolyn l. 3Q0S Radcliffe. Carolyn L. 3Q0S Radcliffe, Carolyn L, 3Q0S Radcliffe. Carolyn L. 300S Radcliffe. Carolyn L. 3D0S Radcliffe. Carolyn L. 3DDS Radcliffe. Carolyn L. 3Q0S Radcliffe. Carolyn L. 300S Radcliffe. Carolyn L. 300S Radcliffe. Carolyn L. 300S
E it. SI 76 S176 SI 76 SI 76 SI 76 S176 SI 76 SI 76 S176 S176 S176 S176
Process Construction Process Construction Process A Construction Process A Construction
979 Radcliffe. Carolyn L. 300S SL76 979 Radcliffe. Carolyn L. 300S S176 979 Radcliffe. Carolyn L. 30DS S176 979 Radcliffe. Carolyn L, 300S S176
Maintenance Resources Maintenance Resources Maintenance Resources Maintenance Resources Maintenance Resources
980 Gunnare. Sue M. 9SD Gunnare. Sue M. 9BD Gunnare. Sue M. 98D Gunnare. Sue H. 98D Gunnare. Sue H,
344S 344S 344S 344S S130
SI3D SI 30 S130 S13D 344S
*Consu 1t ent/TwrPorary tC all d ire c tly regarding work, not adm inistrative support.
CMC;Q0-CD {11/20/39) Page I
LEHMAN 00717
ADMINISTRATIVE SUPPORT LIST SORTEO BY COMPANY/DEPARTWENT PLEASE SENO ANY CHANGES TO THIS LIST TO N. J. HAGAN, MAIL CODE 345N.
Ham OeMier. P a tty L. Judy. Robert 0Mooney. F. Steven Sturgess. Jaoie
.
Ext. 5261 5462 5289 5782
M ail Code 327H 332H 32BH 331H
I
Coooanv 85-Cyprus Copper Company 585-Cyprus Copper Company 585-CyPruS Copper Company 585-Cyprus Copper Company
Adcock. J. N. Byrne. Vicki P. Duloaine. Jean Paul HaTChey. Barbara J.
Horton. Peggjf J. t
Kronaenhoek. Robert' L. Lantz. Oarlene C. HcFenrin. Mildred J. Nuetiletp. Nary P. Roel. Sharon K. t Pereira. N. H. V illia rd . A. Lynn ' long. Oaniel G.
5108 5160 5189 5226 5204 5274 5161 5658
5231 5033 5636 5405 5244
339H 34IN 3DBS 337H 3D2N 3Q3N 3IDS 309S 33BN 334H 344H 312S 336N
585-Cyprus Copper Company 585-CyPrus Copper Company 585-Cyprus Copper Company 585-Cyprus Capper Company 585-Cyprus Copper Company 585-CyprUS CoPPer Company 585-Cyprus Copper Company $85-Cyprus Copper Company 585-Cyprus Copper Company 585-Cyprus Copper Company 585-Cyprus Copper Company 585-CyPrus CoPPer Company 585-Cyprus Copper Company
Bartenhagen. Cathy L. B e ll. Robert N. Brost. Joyce Y. Caldwell. Steven W. Ceranowlcz. Jo t BeCesarb. Richard S. Qisbury. Brian4 Earle. Carol E. Fraser. Michael J. Hale, Susan Hauser. Virginia Jaap. Michael Xewan. John C. Lodenkanper. John Loewen. Robert J. token. Bruce G. Hares. Ju lie H. t Nelson. Oonna L. Powell. Oebbte * Sebenik. Roger F. Spenner. Kathleen M. UachSmann. Kathy N.
5306 5225 5296 5218 5003 5230 5295 5358 5477 5018 5240 5305 5159 5721 5209 5659 5086 5139 sols 5578 5788 5082
301N 311N 322H 3D7H 320N 325N 3ION 313N 321H 316N 3D6H 301N 301M 318N 312H 3D1H 323N 319N' 316N LAB 317m 324N
5B5-Cyprus CoPPer Company 585-Cypruf Copper CODPany 585-Cyprus Copper Company 585-Cyprus Copper Company 585-Cyprus Copper Company 585-Cyprus Copper Company 585-Cyptut Copper Company 5B5-CypruS CoPper Company 585-Cyprus Copper Company 585-Cyprus Copper Company 585-CypruS CoPper Company 585-Cyprus CoPper Company 585-Cyprus Copper Company 585-CypruS Copper Company 585-CyPruS CopPer Company 585-CyPniS CoPPer Company 585-Cyprus Capper Company 585-CypruS CoPper Company 585-Cyprus CopPer Company 565-CypruS Copper Company 585-CyPrus CoPPer Company 585-CypruS Copper Company
Gleason. Terry J. hunt. Reuel J. Pergren. Owayne U. Priddy.'Kathy N.
5141
5378 5148 5162
329N 335N 333H 33QN
SCiinniD
Copper Company ' 585-Cyprus Copper Company 585-Cyprus Copper Company 585-Cyprus Copper Company
Department President Environmental A ffairs President Environmental A ffairs
C ot Cntr
BOB
BOB
BOB BOS
' M i! Administrative Support Code
OtMier. Patty L.
327N
WachSmann. Kathy H.
324M
OeMier. Patty L.
327H
Hachsnann. Kathy H.
324M
Ext. 5261 50B2 5261 50B2
Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller
. 842 B42 842 842 842 842 842 842 842 842 842 842 B42
Hanchey. Barbara J. Hanchey. Barbara J. HanChey. Barbara J. Hanchey. Barbara J. HanChe/. Barbara J. Hanchey. Barbara J. Hanchey. Barbara J. Hanchey. Barbara J. Hanchey. Barbara J. Hanchey. Barbara J. Hanchey. Barbara J. Hanchey. Barbara J. Hanchey. Barbara J.
337N 337N 337N 337N 337H J37H 337N 337m 337H 337H 337m 337H 337m
5226 5226 5226 5226 5226 5226 5226 5226 5226 5226 5226 5226 5226
Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing Marketing - Holy Developnent Marketing Marketing
913 913 913 913 913 913 913 913 913 913 913 913 913 913 913 913 913 913 913 ' 913 913 913
UaChSrcann. Kathy H. Hale. Susan Hale. Susan Hale. Susan Hale. Susan OeMier. Patty L. Male. Susan Nelson. Oonna L. Nelson. Oonna L. Hale. Susan Hachsnann. Kathy H. Hachsnann. Kathy N. Hale. Susan Kelson. Oonna L. Hachsnann. Kathy H. Hale. Susan A. Nelson. Oonna Nelson. Oonna L< Powell. Dabble PoerSCh. Karen M. Nelson. Oonna L. Uachsmann. Kathy H.
3Z4N J16N 316H 316H 3I6K 327K 316H 319H 319H 316N 324H 324H 316N 319N 324H 316H 319H 319H 316K LAB 319H 324H
5882 5018 5018 5018 5018 5261 5018 5139 5139 5D18 5032 5032 5818 5139 5082 5018 5139 5139 5018 5562 5139 5DB2
Hunan Resources Human Resources Hunan Resources Hunan Resources
922 Priddy, Kathy H. 922 Priddy. Kathy H. 922 Priddy. Kathy N. 922 Priddy. Kathy H.
330I 33DH 33DH 33DN
5162 5162 5162 5162
'Consul tant/Teitporary tCall d ire c tly regarding w ort, not adm inistrative SuPPort.
CMCtOO-CO (11/20/89) Page S
LEHMAN 00718
ADMINISTRATIVE SUPPORT LIST SQRTEQ BY COMPANY/QEPARTWENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. HAGAN, MAIL COOE 345N
Mae Larteard. MilHam J. Schilling-. Maxine
Ext. 5265 5386
H all Code
116
117
Company 581-Cyprus Gold Ccnpany 581-Cyprus Gold Company
Harlan. Howard H. Letand. Stanley S. t
51 5637
130 150
726-Expl..Dev.i Hin.Res. 726-ExPl..Oev.i Hin.Res.
Carlson. Eric
5056 150
726-ExPl. .Oev.i Hln.Res.
Bauer. Hetman L. BHsTi. Susan A. Martin. Michael 0. Tyszklewlcz. Kenneth *.
5270 5621 5177 5002
114 129 128 127
726-Expl..Oev.i Hin.Res. 726-ExPl. .Oev.i Min.Res. 726-ExPl..Oev.i Hin.Res. 726-ExPl..Oev.i H in.Res.
B la ir. Robert 6. Burton. W llllao D. Hoffman. Elizabeth (H z ) Park. Frederick 8. Varnaars. Fred
53 5272 57S5 5646 5633
136 1 154 158 148
726-ExPl..Oev.i Min.Res. 726-Exp1..Oev.i Hin.Res. 726-ExPl..Oev.i H in.Res. 726-Expl..Oev.i Min.Res. 726-ExPl..Oev.i Hin.Res.
Brotzvan. Victoria L. Corner. J. Michael Radies. Jr , . Ernest A, f Shonk. Lowell A, UambOlt. Larry 0.
5665 5650 5338 5349 5784
107 104 108 105 106
726-ExPl..Oev.i Hin.Res. 726-Expl..Oev.i H in.Res. 726-Expl..Oev.i Hin.Res. 726-ExPI..Oev.i Hin.Res. 726-Exol..Oev.i Hln.Res.
Benslng, J. J. 81hr. HanS Bird . Janes H. Brady. Patricia J . BrotZttn. Michael F. Fitzsimmons. Nancy * Gaskins. Lee T. Lutrey. Ton * H atthis. Karen R. Varga. Virginia * Matt. Gina L. voshlda. Alan 5.
5090 5207 5335 5168 5308 5B35 5087 5201 5315 5632
5268 5017
1065 131 139 136 U1 137 135 132 138 142 146 147
726-Expl..Oev.i Hln.Res. ` 726-ExPI. ,Dv. & Min.Res.
726-ExPl..Oev.i Hln.Res. 726-ExPI..Oev.i Hln.Res. 726-ExPl..Oev.i Hln.Res. 726-Expl..Oev.i Hln.Res. 726-ExPI..Oev.i Hln.Res. 726-ExPI..Oev.i Hln.Res. 726-ExPI..oev.i Hln.Res. 726-ExPI..Oev.i Hin.Res. 726-Expl..Oev.i Hln.Res. 726-ExPI..Oev.i Hln.Res.
Department President President
Evaluations Development Administration
Administration
Administration Administration Sr. Vice PresIdent-EOiHR Human Resources
Administration Administration Administration VP Exploration-Metals Adnlnlstratlon
Controller Controller Controller Controller Control 1er
Land Management Land Management Land Management Land Management Land Management Land Management Land Management Land Management Land Management Land Management Land Management Land Management
Cost Cntr 360 380
Administrative Support SchtiUnger, Maxine I. 5ch11linger, Maxine [.
Halt Cade 117 117
Ext. 5386 5386
330 8Hsh, Susan A. 330 Bltsh, Susan A,
129 5621 129 5621
373 B l h . Susan A.
129 5621
360 Hoffman. Liz 380 Bllsh . Susan A. 380 8 iish. Susan A. 390 B lish . Susan A.
154 5755 129 5621 (29 5621 [29 5621
3ai Hoffman, Liz 3B1 Hoffman. Liz 3B1 Hoffman. Liz 361 Huffman. Liz 391 Hoffman. LIZ
154 5755 (64 5755 164 5755 154 5755 154 5755
B40 5ch11linger. Maxine I. 117 5386 640 Schillingen, Maxine [. 117 53B6 840 5chil!1ngr. Maxine 1. 117 5386 840 5chilUnger. Maxine I. LOS 6386 840 Schi lUnger, Maxine I. 117 5386
970 Hatthis. Karen R. 970 H atthis. Karen R. 970 H atthis. Karen R. 97D Hatthis. Karen R. 970 H atthis. Karen R, 970 H atthis. Karen R. 97b H atthis. Karen R. 970 Hatthis. Karen R. 970 Hatthis. Karen R. 970 Hatthis. Karen R. 970 Hatthis. Karen R. 97D Hatthis. Karen R.
1165 138 13B 13B 138 138 138 138 138 138 138 138
5315 5316 5316 5315 5315 5315 5315 5315 5315 5315 5315 5315
'Consul tant/TPorary f t a l l d ire c tly regarding work, not adm inistrative Support.
CHC:G0-C0 (11/20/83)
Page 6
LEHMAN 00719
ADMINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTMENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
Ka Barr. Kenneth J . Bo tto rff. Hary Lou ConPtor. J. C. Frank. V. Florence NalyS. Gerald J*
Ext. 5050 5221 5263 5051 5060
Mail Code 4395 4285 4295 1375 4405
Cnvany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Coopany 587-CyPrus Hierais Coopany 587-CyPrus Hierais Coopany 587-Cyprus Hierais Coopany
Oeoartoent Executive Office Executive Office Executive Office Executive Office Executive Office
Coat Cntr 805 805
305 805 805
-Hait Adm inistrative 5upoort Code
Frank. V. Florence
4375
B o tto rff. Hary Lou
4285
B o tto rff. Hary Lou
4285
Frank. V. Florence
4375
Frank. V. Florence
4375
Ext,. 5051 5221 5221 5051 5051
5tone. J r . . Chester 8. Mel Is . Robert
Bellum. Donald P. McDonald. Kerry A. 5ehultz. Anna N. Thorns. Stephen K.
5057 5348
436S 4575
5131 5356 5061 5219
4305 4465 4315 4675
587-CyPrus Hierais Coopany 587-CyPruS Hierais CooPany
597-CypruS.Hierais Ccrtpany 5B7-Cyprus Hierais Coopany 587-CyPrus Hierais Coopany 597-CypruS Hierais C&tpftny
HQ Coal and Iron Ore HQ Coal and Iron Ore
HQ Copper and Gold Hq Copper and Gold HQ Copper and Gold HQ Copper and Gold
810 Frank. V. Florence 810
811 Schultz. Anna H. a n Davidson, Janna l. 3 H Schultz. Anna M. 811 Davidson. Janna L.
4375 5051 44B5 5178
4315 4435 4315 4435
5061
5118 5061 5118
Hesketh. Janes K. B. W illiam s. T. A. Wright. Bruce R.
5437 5353 5151
4595 425S 4495
597-CypruS Hierais Conpany ' HQ 5pec. Metals & Ind, Minerals 912
537-Cyprus Hierais Coopany
Hq 5Pec. Metals 6 Ind. Minerals 812 Bo tto rff. Hary Lou
587-CyPrus Hierais ComPany
HQ 5Pec. Metals & Ind. Minerals 812
4485 1295 4495
5178 5221 5173
Mulryan, H. T. (Joe)
5153 4215 ' 597-Cyprus Hierais ConPany
Consultant
815 ichultz. Anna H.
4315 5061
Gaylord. Joy 6. H ill. T. Kathy Taraba. John
5202 5026 5245
409H 4HN 40SH
Dowell. f llllie 5. t D risco ll. Veronica t Fisher. Gregory A. t French. Claudene t Fulgham. Wi 11ian H. Kear. 5tePhany t Louis. Patt A. t PhinpraPhat. Jeannine t Pine. Ju lie A. t H ittrig . Heredeth A. t
5381 5317 5243 5078 5309 5845 5171 5044 5257 5385
2185 2175 2245 2095 223S 2085
206S 2115 2195 215S
587-CyPrus Hierais Conpany 587-Cyprus Hierais Conpany 587-CyPruS Hierais CgmPany
597-Cyprus Hierais ConPany 587-CyPrus Hierais Coopany 587-Cyprus Hierais Coopany 587-Cyprus Hierais Coopany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Coopany 587-CyPrus Hierais Conpany 587-Cyprus Hierais Conpany 587-CyPruS Hierais Coopany 587-CyPrus Hierais Coopany
Control 1er Control 1er Controller
Payroll Payro11 P a y ro l1 Payroll Payro11 Payrol1 Payroll Payrol1 Payroll Payrol1
841 H ill. T. Kathy 841 H ill. T. Kathy 841 H ill. T. Kathy
844 Gaylord. Laurie H. B44 Gaylord. Laurie H. 844 Gaylord. Laurie H. 844 Gaylord. Laurie H. 844 Gaylord. Laurie H. 844 Gaylord. Laurie H. 844 Gaylord. Laurie H. 844 Gaylord. Laurie H. 944 Gaylord. Laurie H. 044 Gaylord. Laurie N.
41IH 4llH 41IH
5026 5026 5026
2165 2165 2165 2165 2165 2165 2165 2165 2165 2165
5282 52B2 5292 52B2 5262 52B2 5282 5282 5282 5282
Born. Charolette E, t Bury. Ju lie L. CaHow. Kenneth R .. Jr . Cohen, Rolands H. Oavey. MaybeHe 5. t 0inlin9. Don J. Coster. . Elizabeth Hamilton. Bradley W. H ill. G all H. t Huesmen, Lisa R. Kent. Vicky B. Kounovsky. Bart U.
Martin. Marcia JMcLaughlin. Nary f Meier. Robert H. Nanheit. Patricia E. Petersburg. Shown A. Phelps. Catherine 5.
5097 5320 5211 saOG 5321 5329 5009 54Q4 5241 5083 5651 5070 5262 5327 5809 5312 5144 5723
423N 423N 423N 4IBM 422N 423H 426H 407N 417N 4795 406N 42IN 414N ' 423N 413N 420N 47B5 4I6H
587-CypruS Hierais Conpany 587-Cyprus Hierais Conpany 597-CypruS Hierais Conpany 587-CyPrus Hierais Conpany 587-Cyprus Hierais Coopany 587-Cyprus Hierais Conpany 587-CyPruS Hierais Conpany 587-CyPrus Hierais Coapany 587-Cyprus Hierais CoxPany 587-CyPrus Hierais Co>Piny 587-Cyprus Hierais CotPwiy 597-CypruS Hierais Coopany 587-CyPrus Hierais Conpany 587-Cyprus Hierais ConPany 587-Cyprus Hierais Conpany 587-Cyprus Hierais ConPany 587-CyPruS Hierais Company 587-CyPrus Hierais Co^Plny
Accounts Payable Accounts Payable Accounts Payable Corporate Accounting Accounts Payable Accounts Payable Consolidated Accounting Budgets & Reporting Corporate Accounting Consolidated Accounting Budgets ft Reporting Consolidated Accounting Corporate & Consolidated Acctg Accounts Payable Policies & Procedures Consolidated Accounting Consolidated Accounting Corporate & Consolidated Acctg
845 845 845 645 845 345 845 845 845 845 845 845 845 845 _ 845 845 845 845
Born. Charolette E. Bom. Charolette E. Born. Charolette E. Martin. Marcia J. Born, Charolette E. 8om. Charolette E. Martin. Marcia J. H ill. T. Kathy Martin. Hard a J. Martin. Marcia J. H U ). T. Kathy Martin. Marcia J. Martin. Marcia J. Bora. Charolette E. Martin. Hard a J. Martin. Hard a J. Martin. Marcia J. M artin. Marcia J.
423H 42IN 425N 4l4H 423H 423H 4l4H 41IN 414N 414H 4l IN . 414N 414N 423H 4I4H 11OH 4I4H 414H
5097 5097 5097 5262 5097 5097 5262 5026 5262 5262 506 5262 5262 5097 5262 5262 5262 5262
'Consu 11 ant/Tenporiry tCall d ire c tly regarding work, not adninfstrative support.
OiCrOO-CQ (11/20/891 Page 7
LEHMAN 00720
ADMINISTRATIVE SUPPORT LIST SORTED BY CQMPANY/OEPAR7WENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL COOE 345N
Marne Skeens * Janie M. Splelnan. Susan L. Strain* Robert 0. t Wilson. Laurie
Eut. S3ZZ SMB
S304 SMB
H all Code 4Z3H 427M 404H 4om
Coopanv S87*CypruS nerals Company 587-Cyprus nerals Company 587-CypruS nerals Company 537-CypruS nerals Company
FlMnitnq. J. D, (David) Gaylord. Laurie H. Leo. K. Paige Horley. Susan Schulte. J. H. SlHMnS . jm * Thfemes. Katharine S. Vogels. Robert
S193 SZ3Z 5407 504D S19 S433 5137 SSID
ZD7S Z16S ZD4S Z13S 3035 ZIDS 3145 Z05S
Arnbnster. Michael L. t Brown, Rose L. t Gonzales. Harta G, f G ro yb lll. Ron Hakini, Farokh S. Haugh. 0. C, Moony, Ruthann C. Quinn. Sheryl D. t R a tc liff. Deborah S. Studer. Leslie R. t Uegher. Linda w illiam s. Patricia D. Wilson, Linda G. t
S031 5334 S333 SL94 5106 S0Z5 SOSS S330 Si 16 S203 SZD3 5306 5107
4135 4015 40ZS 4165 4145 4095 4045 41ZS 4065 41DS 4155 aas 403H
5B7-Cyprus 537-Cyprus 537-CypruS 537-CypruS 537-CypruS $87-Cyprus 587-Cyprus 587-CypruS
nerals Conpany nerals Company nerals Company nerals Company nerals Comparu* nerals Company nerals Company nerals Company
587-Cyprus 587-Cyprus 537-CypruS 587-Cyprus 587-Cyprus 587-Cyprus 587-Cyprus 587-Cyprus 587-CypruS 587-Cyprus 587-CyprUS 587-Cyprus 587-Cyprus
nerals Company nerals Company nerals Company nerals Company nerals Company nerals Company nerals Company nerals Company nerals Company nerals Company nerals Company nerals Company nerals Company
Evans. Alice L. Gaul. Dennis H. Middleton. Hary Lou HaCe. R. H. (Dick)
S30Z SBZ9 5830 5077
Z3ZH Z34K Z3IH
nn
587-Cyprus 587-Cyprus 587-Cyprus 587-Cyprus
nerals Company nerals Company nerals Company nerals Company
Je ffe rie s . Robert A. f Johnson. Letand R. King, David Merger. Lawrence RyCknan. Jeffrey S. Smith. Tom StrandjOrd. Hark C. Valdez. Connie
5716 6838 5053 5454 S37D 5006 5036 5615
ZZ4H ZZ9H Z40H ZZ6H ZZEH Z36H Z33H Z42H
587-Cyprus nerals Company SB7-Cyprus nerals Company 587-Cyprus nerals Company 587-Cyprus H nerals Company 587-Cyprus nerals Company 587-Cyprus nerals Conpany 587-Cyprus nerals Company 587-Cyprus nerals Conpany
Bolger. Janes J. t Bulford. Jennifer L. t Crosby, ferry Oroppelnan. James H. t Frederick. Diana * Grotegut. Don Janes. Van t Krueger. Don C. t Loew. George R. MagnusOn. Wm, S. in f, Ruth
5765 504Z 5043 SZ75 5043 5439 504Z 5094 5034 5613 S6JD
-106H 1ZIH ZZ1H 1D4H Z64H 1D8H 1Z1H 1D3H 11DH 1D9H 111H
587-Cyprus 587-Cyprus 587-CypruS 587-Cyprus 587-Cyprus 587-Cyprus 587-Cyprus 587-Cyprus 587-Cyprus 587-Cyprus 587-Cyprus
nerals Company nerals Company nerals Company nerals Company nerals Company nerals Company nerals Company nerals Company nerals Conpany nerals Company nerals Company
'ConSu I tant/Temporary tCdl 1 d lr w tly regarding work, not administrative support.
Department Accounts Payable Consolidated Accounting Budgets l Reporting Budgets Reporting
Cost Cntr 845
645
645
645
H all A dalnlstratlve Support Code
Born, Charolette E.
4Z3H
Martin. Marcia J.
414M
H ill. T. Kathy
411H
H ill. T. Kathy
41IM
E it. 5097
SZ6Z 50Z6 S0Z6
Tax Tax/Payroll
Tax Tax Tax. Tax Tax Tax
64B Gaylord. Laune H. 848 Gaylord. Laurie H. 64B Gaylord. Laurie M. 640 Gaylord. Laurie M. 648 Gaylord. Laurie H. 64B Gaylord. Laurie H. 640 Gaylord. Laurie H. 648 Gaylord. Laurie H.
Z16S Z16S ZI6S ZI6S 3165 Z16S Z16S Z16S
szsz SZ8Z szaz SZBZ 5383 SZ8Z SZ8Z SZ8Z
Treasurer - Credit 4 Collection 67D
Treasurer
B7D
Treasurer
37D
Treasurer
670
Treasurer
670
Treasurer
670
Treasury
1 670
Treasurer - Credit & Collection 670
Treasurer
670
Treasurer
87D
Treasurer
670
Treasurer
670
Treasurer
670
HI Ilia n s . P a tricia 0.. W illiam s. P a tricia 0. W illiam s. P a tricia 0. W illiam s, P a tricia 0. William s. P a tricia 0. William s, P a tricia 0. William s. P a tricia 0. W illiam s. P a tricia 0. W illiam s. P a tricia 0. W ill lams. P a tricia 0. William s. P a tricia 0. W illiam s. P a tricia 0. W illiam s. P a tricia 0.
4085 4085 4085 408S 4086 4085 4D8S 4085 408S 408$ 4086 4085 4oas
SZD6 SZ06 SZ06 5Z06 SZDS SZD6 SZOfi SZ06 SZ06 SZD6 SZ06 SZD6 SZ06
Information Services Information Services Information Services Information Services
87S Evans. A lice L. 675 Evans. A lice L. 675 Middleton. Hary Lou 875 Middleton. Hary Lou
Z3ZH Z3ZH Z31H Z31H
S3DZ S3DZ 58Z0 SBZD
Infom atlon Services Infomatlon Services Information Services Infomatlon Services Information Services Information Services Information Services Infonaation Services
Information Services Infomatlon Services Informt tan Services Information Services Information Services Information Services Information Services Information Services Infomatlon Services Information Services Infomatlon Services
876 Middleton. Mary Lou 876 Middleton. Mary Lou 676 Middleton. Mary Lou 876 Middleton. Mary Lou 876 Middleton. Mary Lou 876 Middleton. Mary Lou 676 Middleton. Mary Lou 876 Middleton. Mary Lou
Z31H Z3IH Z31H Z3IH Z31M Z31M Z31N Z31M
5830 5BZ0 5BZ0 SBZO 5830 5830 IBZO SBZD
877 Evans. A lice L. 677 Evans. A lice L. 877 Evans. A lice 877 Evans. A lice L. 877 Evans. A lice L. 877 Evans. A lice L> 877 Evans. A lice L. 877 Evans. A lice L. 877 Evans. A lice L. 877 Evans. A lice L. 377 Evans. A lice L.
Z3ZH Z3ZM Z3ZN Z3ZM Z3ZM Z3ZM Z3ZM
Z3ZH Z3ZH Z3ZH Z3ZH
S30Z S30Z 63QZ S30Z S30Z S30Z S30Z S3DZ S30Z S30Z S30Z
CHClOO-CO (Ll/ZO/89) Pago B
LEHMAN 00721
ADMINISTRATIVE SUPPORT LIST SORTED BY CONPANY/DEPARTMENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE. 345N
Noe Swanson. Theresa 0. Tafoya. Alex Mhighan. Eduard G. t W illiam s. John Yaros. Hary t
Adams, Susan E. t Behm. David W. BoehJke. John , * Buckley Leonard J. CardamOne. Frank A. Carfrae. Hari lyn A. F a rre ll. H. Lori Gamer. Andrletta C. Keown. L. Eric Knoll. Kevin F. t Haher. Henry E. (Hank) Hason. H. CheD ie Helaragno. loa * Popish. Marilyn F. t Puckett. Kristen P. 5chn1dt. Warren M. 5nith. Brian * WhelPdale. David
Bellun. Grefg 0. ColHngs. Jimmie 0. Dalton. Glenn A. Ouue. Scott A. Jarez. Rodrigo Landres. Ted B. Longo. Richard Loose. Rocky A . * L n le y . L. Bruce H aler. David C. f McCabe. Jon H. Putnam. Craig 5hank. Robort 5. Sheldon. H lllian C. 5himtac1. Lee F. Snith. John P.
Abercrombie. Gall A. B a ll. Lola A. flagman, ft. ff. (Dlckf Martin. Dianne L. Rounds. Michael Trader t . Kathy N. Wagoner. Jean E.
Ext. 5042 5042 5042 5438 5628
H all Code 12IN 121H 12IN 1058 10IN
Coapany 5B7-Cyprus Hierais Company 5B7-Cyprus Hierais Company 5B7-Cyprus Hierais Coopany 587-Cyprus Hierais Company 5B7-Cyprus Hierais Company
5276 5383 5250 5430 5693 57D5 5751 5331 5174
5096 5797 5098 5489 5069 5711 5581 5644 5393
257M 262N 274M 269H 254H 290M 259N 267H 2688 2558 2568 2608 274ft 249H 2848 270H 274M 25BN
507-CyprvS Hierais Coapany 587-Cyprus Hierais Company 587-Gyprus Hierais Company 587-Cyprus Hierais Company 587-Cyprus Hierais Coapany 587-Cyprus Hierais Company 5S7-Cyprus Hierais Company 587-Cyprus Hierais Company 587-Cyprus Hierais Coapany . 587-Cyprus Hierais Company 537-Cyprus Hierais Company 587-Cyprus Hierais Coapany 587-Cyprus Hierais Company 587-Cyprus Hierais Company 587-Cyprus Hierais Coapany 587-Cyprus Hierais Company 587-Cyprus Hierais Company 587-Cyprus Hierais Coapany
5287 5379 5267 5796 5795 5603 5197 5607 5793 5684 5815 5179 5449 5754 5195 5644
2388 252N 2768 275N 2378 247N 246N 2858 2358 22DH 248M 2738 24SN 251N Z50H 23H
537-CyPrus Hierais Company 587-Cyprus Hierais Company 537-Cyprus Hierais Company 587-Cyprus Hierais Company 537-Cyprus Hierais Company 587-Cyprus Hierais Company 587-Cyprus Hierais Coupany 587-Cyprus Hierais Company 537-Cyprus Hierais Company 587-Cyprus Hierais Coppany 587-Cyprus Hierais Company 587-Cyprus Hierais Company 537-Cyprus Hierais Company 587-Cyprus Hierais Company 587-Cyprus Hierais Company 587-CypniS Hierais Company
5216 5375 5362 5046 5136 5825 5058
418S 4245 420 4Z2S 4195 4175 4265
587-Cyprus Hierais Company 587-Cyprus Hierais Coupany 587-Cyprus Hierais Company 587-Cyprus Hierais Company 587-Cyprus Hierais Company 587-Cyprus Hierais Company 537-Cyprus Hierais Co^iany
Department Information Services Information Services Information Services InFornatlon Services Information Services
Cost Cntr 877 877 877 877 377
Hail Administrative Support Code
Evans. A lice L.
232H
Evans. A lice L.
Z32H
Evans. A lice L.
232H
Evans. A lice L.
232H
Evans. A1Ice L.
232H
Ext. 5302 5302 5302 5302 5302
Information Services information Services Information Services Information Services Information 5ervices InFarnation 5ervices Information Services Information Services Information Services Information Services in fo ratio n Services Information Services Information Services Information Services information 5ervices Information Services information Services Information Services
878 Middleton. Hary Lou
Z3IH 5820
378 Hlddleton. Hary Lou
23IH 5820
S73 Middleton, Hary Lou
23IH 5820
878 Hlddleton. Nary Lou
231H 5820
878 Hlddleton. Nary Lou
23IH 5BZ0
B78 Hlddleton. Hary Lou
23IH 5820
878 Hlddleton. Hary Lou 23IH 5820
878 Hlddleton. Hary Lau
23LH 5820
878 Hlddleton. Hary Lou
23IH 5820
87B Hlddleton. Hary Lou
23LH 5820
878 Hlddleton. Hary Lou
23LH 5820
878 Hlddleton. Hary Lou
Z3IH 5B20
87B Hlddleton. Hary Lou
23LH 5820
878 Hlddleton. Mary Lou
23LH 5820
878 Hlddleton. Mary Lou
23IN 5320
'
878 Hlddleton. Hary Lou
23IH 532D
873 Hlddleton. Hary Lou
23IH 582D
378 Hlddleton. Hary Lou
23LN 5020
Information Services Information Services Information Services Information Services Information Services Information Services Information Services Information Services Information Services Information Services Information 5ervlces Information 5ervlces Information Services Information Services Information 5ervices Information Services
879 Hlddleton. Hary Lou 879 Hlddleton. Hary Lou 879 Hlddleton. Hary Lou B79 Hlddleton. Hary Lou B79 Hlddleton. Hary Lou 679 Hlddleton. Nary Lou 879 Hlddleton. Hary Lou 879 Hlddleton. Hary Lou 879 Hlddleton. HarV Lou 879 Hlddleton. Hary Lou 879 Hlddleton. Hary Lou 879 Hlddleton. Hary Lou 679 Hlddleton. Hary Lou 879 Middleton. Hary Lou 879 Hlddleton. Hary Lou 879 Hlddleton. Hary Lou
23IH 23IN 231H 23IH 23LH 23IH 23LH 23IN 231N 23IH 23IH 23IH 23IH 23LH 23LH 23LH
5820 5820 5820 5820 5820 5820 5820 5820 5820 5S20 sa 20 5820 5820 5820 5820 5820
Public. Govt & Investor Relations 360 Public. Govt 6 Investor Relations asa Public. Govt 5 Investor Relations 860 Public. Govt & Investor Relations 88D Public. Govt 6 Investor Relations BSD Public. Govt 6 Investor Relations 88D Public. Govt 6 Investor Relations 880
Trabort. Kathy H. Wagoner. Jean E. Wagoner. Jean E. Wagoner. Jean E. Irab ert. Kathy H. Trabert. Kathy H, wagoner. Jean E.
4175 4Z6S 4265 4265 4175 4175 4265
5825 5058 5058 5056 5325 5025 5058
"ConSu Itant/Tenporary tCall directly regarding w irk , not administrative Support.
OiCrOO-CO (11/20/89) Page 9
LEHMAN 00722
ADMINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTMENT. PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
Haw
Andrews, C* R* t
Aydt. Greg D.
-
Bott. Rick J. t
KnOpe. Paul T,
Pfttenger* Mark f
Sackett. Sal lie K. t
Studer. Stephen t
Ext. SUD S249 S467 5603 5279 S217 S346
Hall Code 460S 461S
4BIS 463H
464S 4S8S 4S3S
Coman* 587-Cyprus Hierais Coapany 587-CypruS Hierais Conpany 587-Cypras Hierais Conpany 587-Cyprus Hierais Coapany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany
Oepartaent Auditing I Procedures Aodftfng A Procedures Auditing & Procedures Auditing & Procedures Auditing 4 Procedures Auditing & Procedures Auditing & Procedures
Anderson* Todd Bhappu, Ress R. Cornette. Daniel J. Genereaux. Sruce M. Harp, Ju lie K. Horse* Louis H. Scott. Randall J. Suleskl. David P. Williamson. Kemal u n io n . Hark A. Yungoeyer. Harold
5808 5839 S629 S2S6 S491 S461 S4B9 562S S4B3 S361 S736
477S 47SS 474S 470S 472S 473S 469S 46SS 466S 471S 468S
557-Cyprus Hierais Co^aey 587-Cyprus Hierais COnpany 587-Cyprus Hierais Conpany S37-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany SB7-Cyprus Hierais Conpany SB7-Cyprus Hierais Coapany S87-Cypr#s Hierais Coapany 587-Cyprus Hierais Conpany SB7-Cyprus Hierais Conpany S87-Cyprus Hierais Conpany
Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis Financial Analysis
.
Anderson* Debbie K*
S212
Bauen. SalTy E.
5079
Bronley. C. Corwin [Cory) 5838
Eckstein* Donald A*
5016
Erickson. Joyce P.
501D
Feiger, Charles T.
S156
Friedman* Deborah J*
S6S7
Gallagher. Leslie A.
S027
Gardiner* Craig A.
S013
Godel1. Ralph W.
5014
Gorntey. Kathleen J.
5824
Hegner. Frank (Bruno)
SS32
Muffoan. Dale E.
SISS
KlrchhoFf. Bruce C.
S402
Kling. Hark A.
S2SS
Landrum* Debra A*
5029
Locks. Jocelyn J.
SGG9
LoughrCy. K e v i n
5082
Hi ley. Karen
S4SS
Moody, JoAnn
S26G
Morin. Kristine K.
5020
M ueller. Karen A.
S616
Ola* Susan D*
S6U
Pee Us h. Michael R.
S234
Shaman. Pam H*
5011
Sherman. Sh errill A.
508S
So lly, Panela f> .
5012
Taets, Lynn H.
S428
Walker. Greg A.
S21S
Wertz. Bonnie L.
S030
Wilson. Peggy S .t
S7D3
139S 126S U7S lllS 131S
106S 129S 133S 134S 13DS I2S5 123S 11SS 138S IL3S U6S 128S I32S U2S 137S 109S U6S 122S 12DS 137S 136S lo s 119S 124S 121S 114S
587-Cyprus Hierais Conpany S97"Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 5B7-Cyprus Hierais Comany 587-Cyprus Hierais Coapany SB7-Cyprus Hierais Conpany SB7-Cyprus Hierais Conpany S87-Cyprus Hierais Conpany SB7-Cyprus Hierais Conpany S87-Cyprw Hierais Coapany 587-Cyprus Hierais Coapany S87-Cyprus Hierais Coapany SB7-Cyprus Hierais Conpany 587-Cyprus Hierais Company 587-Cypres Hierais company 587-Cyprus Hierais Coapany Sft7-Cyprus Hierais Conpany SS7-Cyprus Hierais Coapany SB7-Cyprus Hierais Coapany SB7-Cyprus Hierais Coapany 587-Cyprb Hierais Coapany S87-Cyprus Hierais Conpany SB7-Cyprus Hierais Conpany SB7-Cyprus Hierais Coapany SB7-Cyprus Hierais Coapany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Conpany 587-Cyprus Hierais Coapany
Law Law
Law Law Law Law Law Law Law Law Law Law Law Law Law
Law Law Law Law Law Law Law Law Law Law Law Law Law
Law Law Law
Cost tn tr 882 882
382 882 882 882
882
H all Administrative Support Code
Dolan. Joanne 8.
483S
Palast, Joanne B.
4S3S
Dolan* Joanne 8*
4B3S
Dolan. Joanne B.
433S
Dolan. Joanne 8.
483S
Dolan Joanne B.
483S
Dolan. Joanne 8*
483S
Ext. S271 S271 S271 S271 S271 S271 S271
634 H arp. J u ) 1 . K, 884 Harp. Ju lie K. 884 Harp. Ju lfe K. 884 Harp. Ju lie K* 884 Harp. Ju lie K* 884 Harp. Ju lie K* 884 Harp. Ju lie K. 884 Harp, Ju lie K, 884 Harp. Ju lie K. 884 Harp. Ju lie K. 884 Harp, Ju lie K.
472S 472S 4725 472S 472S 472S 472S 472S 472S 472S 472S
S491 5491 S491 S491 S491 S491 S491 S491 S491 5491 5491
890 Erickson. Joyce P. 890 Sowen. S illy E. 890 Hue11er. Karen A. 890 Hue11er* Karen A. 890 Erickson, Joyce P. 890 Landrun. Debra A, 890 Locks. Jocelyn L. 890 Hoody. JoAnn A. 890 Moody* JoAnn A* 890 Erickson, Joyce P, 850 Bowen. Sa lly E. 890 Wertz. Bonnie L. 890 Landrum* Oebra A, 890 Sherman* Pan H. 890 Tsets * Lynn H. 890 Landrum. Oebra A* 890 Locks. Jocelyn J. 890 Erickson* Joyce P . 890 Landrun* Oebra A. 890 Moody. JoAnn 890 Landrum* Oebra A* 890 Hue11er. Karen A. 890 W erti. Bonnie L* 090 Taets. Lynn H, 890 Sherman* Pam H* 890 Sherman* Pam H* 890 Bowen. S a lly E. 890 Taets* Lynn H. 890 Locks. Jocelyn L. 890 Wertz. Bonnie L, 890 Landrun* Debra A,
131S 126S HGS U6S L31S HGS 128S 137S 137S 131S I2GS 121S U6S 137S U9S lie s 123S 23IS HGS 137S HGS
lie s 12IS L19S 137S L37S
12GS U9S 128S 121S HGS
soia
5079 5616 S616 soia
5029 SGG9 S2GG S2GG 5010 5079 9030 5029 5011 S428 5029 SG59 soia 5029' S2GG 5029 SG16 5030 S428 5011 SDII SD79 S42B SG69 SD30 SD29
"Consti I tant/Tenporary tC a ll d ir e c tly regarding work* not adm inistrative support*
CHC:QO-CQ (U/2Q/B9) Page 10
LEHMAN 00723
ADMINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTWENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N.
Hu h Dolan. Joanne Grber, Larry
Ert. S7SS 5677
Nail Code 4S3S 40SN
OavidSon. Janna L. K elly. W ill fan S. R a tc liff. Oonald B. Smith. Ju lie H.
SUB 5229 S23S S742
443S 4SSS 4S6S 4S2S
Crow). Chris L. Greenwood. Melissa H. Horton. Richard l. K itch en . Carole T. Peppard Gerard Strub Rosemary S W ill cox. John S.
S2SJ S2 IJ 5366 S2B4 5041 s4oa S32B
346H 36SN 347H 3S2H 42IS 360H 349H
B arrett. Thcnas R. Felton. Diane A. Mansfield. Nancy H ille r. Oonald 0. Qrendorf. Hickey peluso. Thoaas F. Revitte. Robert F.
Anderson. Debora L. Baker. Melodie j . Glau. Linda L. HlgglnS. G. A. Kinser. Sharon H. LeBlanc. Thoaas J. Honkus. Gall A. Noser. Janice G. Nothelsen. Betty A. Poganskl. Gregory L. Schaunburg. Erica F. Sheremeta. Frank Hal lack. Lynda W. Zegob. Susan
S371 S32B S149 S2S2 S1S4 S076 S653
3S3N 354N 3S0K 380S 366N 3SIH 348H
S3S0 S442 S247 S434 S2S9 S238 S34S S347 SS77 S31I S3B4 S236 5033 S1D7
358H 361H 3B2H 378S 379S 3S9H 37SS 363H 364H 3SSH 377S 3S6H 3S7H 376S
F u jita . Peggy Kluck. Clarence J . . N.D. T iffin . D. Steve
S319 S3S7 5389
2DSN 2D6H 202H
Bondch. Sue E. Geniales. Bethann R. Isaacs. Terry C. Kraft. Penny A. NcCutchan. Hel E. Hagan. Haney J . Roe. Matt S. Von Rental 1. Sandy K. Vahrtian. Jeanette N.
S672
SODO 5022 S366 S I S670 5022 S67S S673
3DDN I23H U9H 300H 300H 3*SH 119H 300H j OOH
Company SB7-Cyprus Minerals Company S87-CyPruS Hinerals Company
S87-Cyprus Minerals Company S87-Cyprus Hinerals Coapany 5S7-Cyprus Hinerals Company 587-Cyprus Hinerals Company
587-Cyprus Minerals Company S87-Cyprus Hinerals Company 5B7-Cyprus Hinerals Company 587-CyPrus Hinerals Company 587-Cyprus Hinerals Coapany S87-Cyprus Hinerals Company S87-Cyprus Hinerals Coapany
5B7-CyPni$ Hinerals Coapany 587-CyPrus Hinerals Coapany 587-CypniS Hinerals company S87-CyPra$ Hinerals Coapany 567-CyPniS Hinerals Coapany 587-CypruS Minerals Coapany 587-CypruS Hinerals Coapany
S87-CyPra$ Minerals Company S87-CyPrus Minerals Company S87-CyPra$ Minerals Company 587-CypruS Hinerals Company S87-Cyprus Minerals Company 5B7-Cyprus Minerals Company S87-Cyprus Hinerals Coapany SS7-Cyprus Minerals Company S87-Cyprus Miner* Is Company 587-cyPrus Minerals Company S87-Cyprus Minerals Company 587-CypruS Minerals Company 587-CyPrus Minerals Company 587-CyPrus Minerals Company
587-Cyprus Minerals Company 587-Cyprus lilnera Is Company 587-Cyprus Minerals Company
587-CypruS Minerals Company 587-Cyprus Minerals Company 587-Cyprus Miner* IS Coapany 587-CyPrus Minerals Cwuany 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-Cyprus Minerals Company 587-CyprUS Minerals Coapany SB7-Cyprus Minerals Coapany
Department U tility Services U tility Services
cost Cntr
90S
90S
Hall Administrative Support Code
Dolan. Joanne 8
4835
Dolan. Joanne B.
35
Ext. 57SS 57SS
Market Strategy Harket Strategy-ClH & Coal Harket Strategy Market Strategy-Coal
911 Davidson. Janna l. 911 Davidson. Janna L. 911 OavIdSOn. Janna L. 911 Oavldson. Janna L.
443S 443S 443S 443S
SUS sua sus sua
Hunan Resources Human Resources Human Resources Human Resources Human Resources Human Resources Human Resources
920 Greenwood. Melissa H. 36SH 5213
920 Greenvood. Melissa
36SH 5213
920 Greenwood. Melissa H. 36SM S2I3
920 Greenwood. Melissa N. 36SN S213
920 Bottorff. Hary Lou
428S S221
920 Greenwood. Melissa N. 36SN S2I3 920 Greenwood. Melissa H. 36SN 5213
Hunan Resources Human Resources Human Resources Human Resources Hunan Resources Hunan Resources Human Resources
923 Greenwood. Melissa N. 36SH S2I3 923 Greenwood. Melissa H. 36SH S213 923 Greenwood. Melissa H. 36SN S2I3 923 Greenwood. Melissa H. 36SH S2I3 923 Greenwood. Melissa H. 36SH 5213 923 Greenwood. Melissa H. 36SH 5213 923 Greenwood. Melissa N. 36SN 5213
Human Resources-Benefits Admrn Human Resources-Benefits Adnn Human Resources-Benefits Admn Human Resources-Benefits Admn Human Resources-Benefits Admn Hunan Resources-Benefits Adnn Human Resources-Benef1t Adnn Human Resources-Benefits Admn Hunan Resources-Benefits Adnn Human Resources-Benefits Admn Hunan Resources-Benefits Adnn Human Resources-Benefits Admn Human Resources-Benefits Admn Human Resources-Benefits Admn
924 Kinser. Sharon H. 924 Kinser. SharOn H. 924 Kinser. Sharon H. 924 KtnSCr. Sharon H. 924 Ktnser. SharOn H. 924 Kinser. Sharon H. 924 Kinser. Sharon N. 924 Kinser, SharOn N. 924 Kinser. Sharon H. 924 Kinser. Sharon H. 924 Kinser. SharOn H. 924 Kinser. Sharon H. 924 Kinser SharOn M. 924 Kinser Sharon H.
3795 379S 3795 3795 379S 37SS 3795 3795 379S 3795 3795 3795 3795 3795
5259 S2S9 5259 S2S9 S2S9 5259 5259 5259 S2S9 5259 5259 5259 5259 5259
Health Servfces-Hedical Health Services-Hedlcal Health Services-Hedlcal
930 F u jita . Peggy 930 F u jita . Peggy 930 F u jita . Peggy
2DSN 2DSH 2OSH
S319 S319 S319
Office Services-Word Processing 946 Bondch. Sue E.
30QN S672
Office Services-RecePtlan
946 Gonzales. Bethann
I23N soon
Office Services-Reprographies
946 Isaacs. Terry C.
119N 5022
Office Services-Hord Processing 946 K raft. Penny A.
3DDN 5166
Office Services-Hord Processing 946 NcCutchan. Hel E.
3D0N 5146
Office Services-Supervisor
946 Hagan. HanCy J .
34SN 5670
Office Services-Reprographies
946 Roe. Natt S.
119N 5022
Office Services-Hord Processing 946 Von RentzeU. Sandy
3D0N 567S
Office Services-Word Processing 946 Wahrman. Jeanette H 300N 5673
ConSultant/Teoporary fC all d irectly regarding work, not aCoin istra tive Support*
CHCiOO-CD <11/20/891 Page 11
LEHMAN 00724
ADMINISTRATIVE SUPPORT LIST SORTED BY COMPANY/DEPARTWENT PLEASE SEND ANY CHANGES TO THIS LIST TO N. J. NAGAN, MAIL CODE 345N
daw Frank vtnce NlHburn. Stacy L. Roberts. Sheri L. Tonuino. Tera Wilson. B r u c e Wisdom Cheryl A*
Capoblanco Oebra *t Farls. Katherine N Gayner* Trudy *t Luevane. Martha + Siaart. Marriott W. t
PW-Audltari t PW-Audltort t PW-Hanager* t
Cat. 6019 6432 6047 6152
5368
6023
Mall Code Lian 113 116 115
117 445S
5342 5081 5343 5342 5365
IDZS 1DZS lois IDZS 1D4S
5640 5709 6028
4805 48QS 4825
Company 597-Cypru* Mineral* Company 587-CypruS Minerals Company 587-CypruS Minerals Company 597-CyPruS Mineral* Company 5S7-Cyprus Minerals Company 587-CypruS Minerals Company
587-Cyprus Minerals Company 587-Cyprtis Mineral* Company 587-Cyprus Mineral* Company 587-Cyprus Minerals Company 597-Cyprus Mineral* Company
Price Waterhouse Price Waterhouse Price Waterhouse
Department
Cost Cntr
Dfflce Services-Hai 1 Room
947
Office Servlces-Reeords Center 947
O ffice Servtces-Rec. Retention 947
Office ServIccs-TeloPhone/Reeortte 947
Office Services-SoPPII
947
Office Service*-Manager
947
wail Administrative Support Code
Frank, vince
U8N
H lllbum . Stacy L.
U3N
Roberts. Sheri L.
116N
Tomasirto* Tera
115H
Wilson. Bruce
117
Schult! Anna HL
431S
Ext. 5019 5432 5047 5152 5368 5061
Library/Information Center Library/Information Center Llbrary/Infom atlon Center Library/Information Center Library/Information Center
948 948 948 948 948
Auditor* Audi tort Manager*
.
OO DOO DOO
Consultmit/Teaporary tCall directly regarding work. not administrative Support.
OtCiOO-CO ( 11/20/89} Page 12
LEHMAN 00725
\
LEHMAN 00726
February 14, 1985
'
V. P, Byrne Mail Code 374A
'
Attached is check #475242 from Peterson, Howell and Heather, Inc., in the amount of $1,826.65, the realization on the sale of one used vehicle at Cyprus Industrial Minerals, South Plainfield, New Jersey. The vehicle is a.1980 Dodge Sweplin Pickup, Serial No. D14ANAS108536.
IN. w, lempnn Mail Code N216
NWT/acm
Attachment
K. B. Lehman, CIM, S. Plainfield, NJ
LEHMAN 00727
Ol
f.'.
\
diiL K'
i:::/:>!
-1i ;aJ
' I U,Ai . .s; h'
. :vi **' i).`. .j
\ Vi i
:i i
2 4 8 8 -.T fii
I
PRO C E E D S P R O M SRL Of "a O O I -- i!j 82. 65 1
JH T
Tl
472jl
).,iib l.,'r- N U -:l /
a g : r OUt AV.t,'
F E B 1 2 1985
i
PETtfSN, HOrVElL & HEAHER.INC. P.O- 21 7*. ol'jniQrtf, Moiylond 21203
j :!..826. 65
r
s s+rt C.TOuPCO!.:Pamv
r A f c 7 . s V .o } C i^v. ,TN .
' T' aj uT j
PETERSON, HCW ELL& HEATHER, INC.
P.O. BOX 2T74, BALTIMORE, MARYLAND 21203
475242
50-817 213
G f p Q A N t O . lO R U 'M A T O , N .a f Q f lT H .AM C H IC A R 8 A N A IN C C K O P
.
AM OUNT
D O L I. R S `
T T lnTT
82665= +
N O T G Q Q O * ,F T C ft
PAY THE SUM OF * * * * * + 1 , 8 2 6 DOLLARS *65*CENTS
ISTlRNDfiRD- O I L GONPflWV
K. ?0oe s. vosEMire s t .
okd,- ENGLEWOOD, CO 5Q112 or flTTN : N. W. TEMPLI N
L
i-u ? s e u a- c o a i a o a i?&*:
'. 'N
3 0 H TL 1 0 fcii*
LEHMAN 00728
Norman W . Templln
Manager Purchasing Coordination
Amoco Minorais Company
7000 South Yosemiie Sheet Post Onice Box 3299 Englewood. Colorado 80l55 303-740'5201
November 16 1984
Hr. Pat Norris Peterson, Howell & Heather, Inc. P. 0. Box 2174 Baltimore, Maryland 21203
Dear Mr. Norris:
Enclosed is one completed and signed PHH To Sell Notice form and Certi ficate of Title for the vehicle to be picked up by your representative at:
Cyprus Industrial Minerals Company 651 Metuchen Road South Plainfield, NJ 07080
Contact: K. B. Lehman Phone: (201) 754-4880.
Please direct the PHSH check for this vehicle to my attention.
Sincerely,
NWT/acm
Attachments
K. B.. Lehman. - After vehicle has been picked up, please send me a copy ' of PHH Vehicle Condition Report. NWT.
LEHMAN 00729
^ CLIENT NAME
,, tejes d n e r a is G snpany
i--- /------------------------------------------*,
' Y EA R - MAKE C Y L -S E R IE S D O O RS - BODY ST Y L E
1930 D ed g c P ic & y p StiEPLEl
D E A L E R A D D R E S S , cro s e completeo by phhi
PHH TO SELL
SERIAL NUMBER
HATiASI03536
C LIEN T NO.
2S2C
SUB
m
UNIT NQ 33SQ1
VEHICLE DESCRIPTION
EQUIPMENT
ATT R P/S P/B AJC
YIJNVC. t in t e d
IQKUEIROEDDOBMTETFEERDREREAADLINRGEGBUELLOATWIO, NASPREL
KNOWLEDGEas of tws date
ODOMETER READING
56,1 44
LOCATION OF UNIT
/1
name: addressSo vS^
C yp ru s in d u s t r ia l n u m e ra ls C ic p a ry
651 touches R oad
So P lain field . J 70C
PHONE:
(g Q |) 754-<dQ
. TYPE OF SALE
CONTACT:
gjfcfo 0 . Lfc2tlR
[]s / s
[ U SURPLUS
WRECK
D / nOPERaBLE
DAMAGED ESTIMATES ,,
.____________________________________________________________________________ 4 1' > PLEA SE ATTACH ALL ESTIM ATES & BID S
_________________________________ ______ --
*_____________________________1_______________ ____ ______________________________________________________ _ ATTACHMENTS & SIGNATURE
' TITLE NO. ENCLOSED 5062992
FROM STATE OF
TW
I-- I R EG IST R A T IO N 1___1 ATTACH EO
RGISTRATION NO.
FROM STATE OF 1
NO A C T IO N P O S S IB L E A T PH H
-- `
.__________________W__I_T_H__O__U_T___O__W__N__E_R__S_H__IP___D__O_C__U__M_E__N_T__S_._________________ .
\ * f SIGNATUR^//
*ft $ ' *'
j9 ,V* *
} - 1' ; / . s w X v 'iU-o--
_______________________________________________________S P E C IA L IN ST RU C T IO N S FROM C LIEN T
DATS ii/m/m
_______ _________ j
P c a s e SQfd cfteef t o ; tooco M im e ra is C e a p a R y
P . 0 . B o x 32SS> E n g le cc o d a C o lo ra d o 89155
>__________________________________ M .rpF it.iflw ___h . m i t e s p l l p _____________
UC 26 REO (REV, 7/64) 40M
PETERSON, NOVELL & HEATHER,IN C
P.O. BO X Z I 7 4 BALTIMORE. MARYLAND 21203 2 RO BERT S P E C K PARKWAY M ISSISSA GU A . ONTARIO L A ZIN 7
CLIENT FILE COPY
P R IN T E D IN U S . A .
LEHMAN 00730
.*".7
Y * VCOsi1rN-T-ROLr.N.Ur
** -
~ A'! " N E W_J ERSE-VjDIVISI C N O F M O T O R A/E H ICLE S -LV ( ''.C.
5862'992Yffl CERTFICATEOF/OWN ERSHIP 'O F M O T OR VE H|LE "? '
L ! \ \ / I \ V^ ' ' PLATEHD VS/*-i l A / n i v / r i V / ( i i S S / i v / c i S .
NONE
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LEHMAN 00731
January 31, 1986
DISTRIBUTION
Employee Personal (Jse of Company Owned Automobiles - Automotive Equipment Time Report
Effective immediately, the Automotive Equipment Time Report (Form 32-1008}
should not be used and use of company autos should be recorded on Form 27 185 (Time Report - Weekly/Bi-Weekly Exception to Regular Work Schedule or
Positive Time). As a result of this new procedure, Form 32-1008 may be used by employees for record keeping, however, Form 27-185 is the form to be submitted to payroll. The automobile use can be added to the regular exception report; that is, there is no need for an additional form.
The amount for each round-trip commute is $3.00 per employee, with a time/rate code of 98-40 (see attached example). The reporting period should be monthly or at least on a quarterly basis. Also, please note that
inclusive dates may not be reported beyond the reporting period date for salaried employees.
If you have any questions, please call your payroll representative or
myself.
235A
JF/sjw
Attachment
J. Furlong M.J. Lorang R.B. Rickard E.P. Tiritas
LEHMAN 00732
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LEHMAN 00733
D e ce mb er 10, 1985
R.J. Buettner M/C 261a
'v w
M .J . L o r a n g M/C 260A
L.H. Morse M/C 244A
(
R.B. Rickard Ennis, MT
Employee Personal Use of Company Owned Automobiles.
Attached is a memo on the new IRS regulations and Cyprus policy of personal use of company vehicles. Please dis tribute to the relevant locations and inform them of the new procedrues. Also note that the company, effective D e c e m b e r 1, 1985, r e i m b u r s e s 21C p e r m i l e for c o m p a n y u s e of personal vehicles.
JPD/jld
LEHMAN 00734
December 6, 1985
See Attached List
"'- __
Employee Personal Use Of Company Owned Automobiles
The IRS has finally issued final regulations on personal use of company owned automobiles. Effective January 1, 1985, the company is required to include the value of personal use of company automobiles in the employee's income and to withhold taxes on the amount included in Income. Personal use shall be valued at $3.00 per round trip from the employee's home to his or her work location, regardless of distance.
The regulations require that to be eligible for the above handling, company policy must permit personal use from the employee's home to his or her work location only. No other personal use of company vehicles is permitted. Company policy has been changed as reflected in the attached memo from Personnel and Salary Committee. Non-compliance with the policy will require that the total value of the vehicle will have to be included in the employee's Income unless he can substitute by adequate
records, the portion of the use that is business use.
A new form 32-1008, Automotive Equipment Time Report, has been authorized for use 1n reporting the personal use of company owned automobiles. Attached 1s a blank form and an example of a properly completed form for reporting personal use. Form 32-1008 should be transmitted to Englewood along with the regular payroll. Form 64-1000
(formerly AM4), Automotive Equipment Report, will no longer be required for reporting personal versus business mileage as long as company policy Is being followed.
The amount submitted on .Form 32-1008 will be Included 1n the employee's gross income for tax purposes, but not 1n h1s pay. Income and FICA taxes will be withheld. It 1s suggested that current year-to-date Information be Included 1n the payroll calculation as soon as possible
so that any problems can be worked out by year-end. Subsequent reporting will be made 1n the last payroll period 1n March, June, September, and December.
Payroll problems should be handled with the appropriate payroll
contact. If you should have any other questions, please call Bob Meier,
extension 5809.
R. H. Meier RHM/sk
LEHMAN 00735
ATTACHMENT
The following provisions of the IRS regulations (section 1.274-67 (a)(3)) must be complied with by Cyprus Minerals Company and its employees.
1. The vehicles are owned by the employer and are provided to the employees for use in connection with the employer's business and are used in the employer's business.
2. For bona fide noncompensatory business reasons, the employer requires the employee to coirenute to and/or from work 1n the vehicle.
3. The employer has established a written policy under which neither the employee, nor any individual whose use would be taxable to the employee, may use the vehicles for personal purposes, other than for commuting or de minimis personal use (such as a stop for a personal errand on the way between a business delivery and the employee's home).
4. The employer reasonably believes that, except for de minimis personal ' use, neither the employee, nor any individual whose use would be
taxable to the employee, uses the vehicle for any personal purpose other than conrnuting. 5. The employee required to use the vehicle for conrnuting is not a "control" employee. A "control" employee is a Board or shareholderappointed, confirmed, or elected officer of the employer, or a director of the employer, or an employee who owns a one-percent or greater equity, capital or profits..interest in the employer. 6. The employer accounts for the conrnuting use by including in the employee's gross income the commuting value of $1.50 per one-way commute. Thus, the amount includible for each round-trip commute is $3.00 per employee.
LEHMAN 00736
Company
AUTOMOTIVE EQUIPMENT TIME REPORT
Location or Department . Reporting Period
I I Weekly
| | Bi-Weekly
From (Date)
Through (Date)
C*o*/t',dnJy (
Name fast, First, Initial
J i)"Z
-`/Jo
Total Round Trips From Home to Work
Location
Slanature of.Car Custodian
^
Note:
Your signature indicates that you are in compliance with Company policy which allows commuting to and from work as the only personal use of Company automobiles..
Oe.'f'o8f&, 19i'f
/>////j"
Social Security Number Card Time Rate
(Important - Verify) No. Code Code
1 1? 13 14 IS 16 17 IB 19110 tl 112 113 '14 115 16 117
/o/st/i*'
Dollar Amount Decimal
te 1191 201 211 221 231 24
0 .V.A?./.
9 10 10 1 d
0 I I I I I I I I I 9 10 10
i
,
1 1 1 1 ^ t^ \
1
1 i" 1 1 1 11
Remarks:
;; ti :!
Prepared By (Please Print)
/ J -------------------
Phone/Ext.
%f 6 y
Appr^tty^,
LEHMAN
r..4in a luoa m a s )
Company
AUTOMOTIVE EQUIPMENT TIME REPORT
Location or Department
Reporting Period
f~ I Weekly
| | Bi-Weekly
From (Date)
Through (Date)
Name fast, first. Initial
Total Round Trips
From Home to Work Location
Social Security Number Card Time Rate
(Important - Verify), No.
Code Code
t I? 13 14 15 16 17 IS 19110 II 112 113 '14 115 16 1)7
0 1 1 1 1 1 1 1 1 1 9 10)0 i i
0 1 ) 1 ( 1 ) 1 1 1 9 10 10
i
i
Dollar Amount Decimal
IS 1191 201 211 221 231 24 1
'll 1 1 1 If 1
I I I 1 I II
Slanature of/Car Custodian
Note:
Your signature indicates that you are in compliance with Company policy which allows commuting to and from work as the only personal use of Company automobiles.
Remarks:
*
Prepared By (Please Print)
Phone/Ext. Approved By
LEHMAN 00738
S2-! ur in
1008 {11-85)
CYPRUS MINERALS COMPANY PERSONNEL SALARY COMMITTEE
Memorandum of Action
December 5 1985
Policy Change - Personal use of company vehicles
In order to comply with item 3 of the attached provisions of the IRS
regulations (section 1.274-6T(a)(3)) regarding use of company vehicles, the following policy change will be implemented immediately.
Employees of Cyprus Minerals Company are prohibited from using company vehicles for personal purposes other than commuting to and from work.
Al so,
Effective December 1, 1985, the Company reimbursement rate for business
use of an employee's personal automobile will increase from 20.5 cents
per mile to 21 cents per mile.
/csm
P. J. Longstreet H. M. Mann G. J. Malys A. L. Sheppard
LEHMAN 00739
November 21, 1985
R, A. Kaufmann 31.6C
Company Vehicles Used for Commuting
.
On November 1, the IRS Issued proposed and temporary regulations that require taxpayers to maintain detailed records of business and personal use of company cars. Because Cyprus plans to permit certain employees to use company owned vehicles for commuting between home and the job site, you have asked what changes must be made to company rules to
comply with the new regulations.
For vehicles not used for personal purposes other than commuting, Cyprus must comply with the following provisions:
1. The vehicles are owned by the employer and are provided to the
employees for use in connection with the employer's business and are used 1n the employer's business.
2. For bona fide noncompensatory business reasons, the employer requires the employee to commute to and/or from work in the vehicle.
3. The employer has established a written policy under which neither the employee, nor any Individual whose use would be taxable to the employee, may use the vehicles for personal
i purposes, other than for commuting or de minimis .personal use
1 (such as a stop for a personal errand on the way between a business, delivery and the employee's home).
4. The employer reasonably believes that, except for de minimis personal use, neither the employee, nor any Individual whose
use would be taxable to the employee, uses the vehicle for any personal purpose other than commuting.
5. The employee required to use the vehicle for commuting 1s
not a "control" employee. A "control" employee 1s a Board
or shareholder-appointed, confirmed, or elected officer of
the employer, or a director of the employer, or an employee
who owns a one-percent or greater equity, capital or profits
Interest 1n the employer.
`
6. The employer accounts for the commuting use by Including 1n the employee's gross Income the commuting value of $1.50 per one-way commute. Thus, the amount Includible for each roundtrip commute Is $3.00 per employee.
LEHMAN 00740
>
R. A. Kaufmann November 21, 19S5 Page two In addition to the distribution of these provisions to all field locations and affected employees, the proposed regulations require the employer and affected employees to maintain written evidence that will enable the IRS to determine whether the use of the vehicle met the
< preceding six conditions. Presumably, this evidence will include
verification from the affected employee that he or she has complied ' with these rules and periodic reports from the field offices showing
}. the names of affected employees and the commuting value to be included ' * in the income of those employees. I understand that such reports from
the field offices will be submitted through the Corporate Controllers Department during the last payroll period in March, June, September and December of each year. You should be aware of the fact that a failure to comply with the six conditions set forth above will require much more detailed records substantiating the commuting use of company vehicles and may result in a greater amount of income attributed to the affected employee.
J. David Flemming 364A JDF/jmg
i
LEHMAN 00741
December 13, 1985
K. B. Lehman
Company Truck
With the new IRS ruling, you have permission to use the company vehicle for trips to and from home. This, of course, will have to be reported as income.
If you choose, you may prefer to allow one of your subordinates to
use this vehicle as appropriate to the smooth operation of the
plant.
.
MJL:jsf
LEHMAN 00742
50 BARRACK STREET CNZ69
TRENTON. NEW JERSEY 0 8 6 4 6
D IV IS IO N O F T A X A T IO N
.
May 23, 1985
IN R E P L Y R E F E R TO
Wayne E. Dirlam (609) 292-7979
Cyprus -Industrial Miner _ 651 Metuchen Ed. So. Pl ainfield NJ
RE: File No. Vehicle Ser. # Reg, Date
A60-485 82 Ford PA19481 5-22-84
Dear Taxpayer:
Reference is made to your correspondence of a recent date regarding the above motor vehicle transaction and the .amount of New Jersey Sales or Use Tax due thereon.
N.J.S.A. 54:32B-2(e) excludes the following corporate transactions frctn the definition of a taxable retail sale:
" (B) The transfer of tangible personal property to a corporation, solely in consideration for the issuance of its stock, pursuant to a merger or consolidation effected under the law of New Jersey or any other jurisdiction.
(C) The distribution of property by a corporation to its stockhold ers as a liquidating dividend.
(E) The transfer of property to a corporation upon its organization in consideration for the issuance of its stock."
N.J.S.A. 54:32B(f) defines a sale, in relevant part, as any transfer of
title, possession or both for a consideration. Consideration is -the
price paid far taxable tangible property, valued in money, whether paid
in money or otherwise. (N.J.S.A. 54:32B-2(d).
.
N.J.S.A. 54:32B-19,,of the New Jersey Sales and Use Tax provides that
where a return is filed which shows insufficient consideration for the transfer of taxable, tangible property .(a car) this division may determine the correct amount of tax due on the transaction.
.r
N.J.A.C. 18:24-7.6 provides the following: "Where because of affiliation of interest between the seller and purchaser or for any other reason, the purchase price stated for a motor vehicle is not indicative of the
New Jersey Is An Equal Opportunity Employer__
LEHMAN 00743
true value of the property, the Director may, at his discretion,' utilize external indices to establish the basis upon which tax shall be paid."
After consideration of all available information concerning this
transaction, it has been determined that you are liable for the
following deficiency:
.
Purchase Price per National Autcmbile Dealers Used Car Guide (NADA):
. $6300.00
6% Tax Rate in Effect and Tax Due on Date of Registration: $378.00
New Jersey Sales Tax Paid at Registration:
$-0-
Balance of New Jersey Sales or Use Tax Due:
$378.00
Should you disagree with this average retail value, you.may obtain a . dealer's appraisal of your vehicle and renit 6ft of that impartial figure less the amount of tax paid at registration. (Copy of Dealer Appraisal must acccttpany reply).
Remittance of $378.00 is due within fifteen (15) days of the date hereof. Failure to conply with this request will result in further action by this division.
WED:inaw
Motor Vehicle Casual Sales Division of Taxation . 1
Page 2 of 2
LEHMAN 00744
Cyprus Pima Mining Company
Post Office Box 7187 Tucson, Arizona 85725
Pima Mine Road Telephone (602) 701-2870
MAY 10, 1984 INVOICE # 5-34 TERMS NET CASH
CYPRUS INDUSTRIAL MINERALS TALC DIVISION
651 METUCHEN ROAD
.
P.0. BOX'405 .
SOUTH PLAINFIELD, NJ 07080
'
' .
.
1 ea. 1982 FORD F-250 PICKUP TRUCK s/n 1FTHF25Z3CPA19481
CYPRUS PIMA EQUIPMENT # PU-250
PREPARATION EXPENSES INVOICE # R041216
TOTAL AMOUNT DUE $4.025.12
$3,580.00
445.12 $4;025.12
NOTE: Shipping notice and title enclosed with this invoice.
CYPRUS
LEHMAN 00745
^4
. SHIPPING NOTICE
P. O. BOX 7 )8 7
TUCSON. ARIZONA
CYPRUS PIMA MINING COMPANY
42710
Cyprus Industrial Minerals c/o Amoco Minerals
Returned fo r ______
Sale
riATF F e b. 23, 1 9 8 4
AAA CON
a o u r e : ________________
RFF S a l e # 0 1 4 - 8 4 _____________ 8 -- 30
Q u antitv
UNIT
D escriptio n
REF: Amoco Minerals PO #IR83-0l
_______1___________ E a
1 9 8 2 F o r d F - 2 5 0 P i c k u p T r u c k __________________ S/N 1FTHF 2523C PA 19481
Cyprus Pima Mining Co. Equipment #PU-250
S3.580.00
t j o -i- o - S p a r e T i r e a n d J a c k in t r u c k
Truck picked up by AAAC^? Auto^Ti/ansport,
Inc. on 2-23-84 By /Q g * f$ J [ \j/) /( /lj
a n d t o b e d e l i v e r e d t o -i^raxsraTia
^<
FORM P-1 7 - 3
VENDOR COPY
LEHMAN 00746
TRUCK f/ 250
C O N D ITIO N REPORT A N D CONTRACT TERMS
DATE DISPATCHED
ESTIMATED DUE DATE
iAUTO TRANSPORT, INC. y y __ / / RP30*85
1 SPLIT O FFIC E
1
1S A V E O R D E R
TRANS SH IP
1
CAR AVAILABLE FROM:
CONSIGNEE:
Cyprus Pina M ining Company Tucson, A2
Louisiana Ltmestone Aggregates, Inc* 1175 Nicholson Drive
602-791-2870
B#ton Rouge, L o u isia n a 70821
(NEAREST PICK-UP POINT--,
-MUES FflOMOffICEl
504-387-3560
DRIVER MUST CHECK LICENSE PLATE. MAKE. MODEL fl COLOR OF CAR WITH THIS FORM.
REGISTERED CAR OWNER (SHIPPER)
Cyprus Puna M ining Componi/
% /-- " m fP F K r i. 3 Cfi a /w tv
REGISTERED ADDRESS
C ity s STATE
P .0 . Box 7187 Tucson, Arizona 85725
VEHICLE MAKE
1982 Ford
O AUTOMATIC TRANSMISSION B POWER BRAHES
nn
& 1 GASOLINE DIESEL
modb.
F35Q
CO,Oft w h it e
POWER STEERING
NO. OF P O O
C O N D IT IO N REPORT -- T TORN - F FAIR B BRO KEN C CRACKED D DENTED S SCRATCHED - P PITTED X M IS SIN G G G R IM E W W O R N
CMi0M E lP Q IS T raof TT
ILLUSTRATE D AM AGE O N APPROPRIATE PICTURES BELOW A N D SPECIFY CONDITION IN BOXES TO RIGHT.
S M o w e t e t N fi
r
L/f TIRE
l/ R TIRE
O O C ZC D O O T-J fro n t -- c r
// W ---- M
L 7 REAR
L.F. Door L.F. Fender W indshield Hood & Cowl Head Lts. ft Rims N am e Plotes Grilles F. Dumper Guord Front Bum per Front Splash Pon R.F. Fender R.F. Door R. RoOr Door R. Rocker Ponel R. Rear Door R. Rear Fender
code Rear Bum per Rear Bpr. Guards
L.F. W indow L.R. W in do w
R.F. W in do w R.R, W indow
Mirrors Roof Rock
Roof-Conv. Top
Rodio/Slereo
Trunk Lid
Keys
Spare Wheel
Sun Visor
Upholstery
Spare Tire
Front Seot
Hub Cops
Rear Seal
Jock & Wrench
Door Panel
Toll Us. & Rims L.R. Fender L.R. Door
Headlining
y Inside Trim
Floor Mats
l. Rocker Ponel
Hooter
X Molding-Gen.
Air Cond.
Tires
MlLEAGE AT START f (T
'
MILEAGE AT FINISH
UST LU G G A G E AN D CONTENTS. PLACE IN T R U N K O N L Y . SEE C O N T R A C T TERM S FO R LIM ITS O F LIA BILITY O N V EH IC LE V A L U E . R E N T A L S . M E C H A N IC A L D A M A G E A N D V EH IC LE C O N T EN T S.
I7FTO
T7PTVIR
l/ F TIRE
l/R TIRE
TH IS V E H IC L E IS A C C EPTED W IT H M IN O R N IC K S , D EN T S A N D SC R A T C H ES FO U N D O N A N Y V EH IC LE.
1 H A V E READ , UNDERSTAND A N D AGREE TO THE TERMS OF
THE C O N T R A CT SET FORTH O N THE REVERSE SIDE HEREOF:
SHIPPER OR SHIPPER'S ^GEfT!
DRIVER
PS
DELIVERED IN THE ABOVE CONDITION EXCEPT AS NOTED
C O N S IG N E E SHIPPER'S AGENT)
`
[DRIVER f RECEIVED FULL PA Y M EN T
DATE;
PAYM EN T DUE: a \ ] >ESTn T|N $ s jn IN C A SH TO D RIVER,0NLY W H E N c 4r i s DELIVERED SATISFACTORILY.BY CHECK OR CASH IF DELIVERED TO A A A C O N OFFICE.
DRIVER SHALL PURCHASE PERMITS IN A R IZ O N A . N EW M E X IC O , N E V A D A A N D WHERE REQUIRED BY LA W .
CAR OWNERS COPY
LEHMAN 00747
Vehicles -- Once all the current vehicles are replaced in accordance with the policy not to keep vehicles beyond three years or 6 0 10 0 0 iTiilesi me mill handle replacement when required by ourselves. It mill be the responsibility of the location managers to insure that vehicles are replaced on a timely basis.
MOR -- Specific questions relating to location casts as shoiun on the MOR mill be directed to the location manager for explanations. Better and more accurate reporting is needed from the locations to show what production costs really are. Location managers will be held accountable far mistakes or inaccurate reporting.
A F E 's -- Projects/iterns over $101000 must be approved in accordance
with the Delegations of Authority. Any expenditure over. $1001000
requires a formal presentation to the CIM Management Committee. An
expenditure of aver $ 1 i 0 0 0 i 0 0 0 requires a- formal presentation to
both the CIM Management Committee and the Amoco Minerals Management
Committee. After the AFE has been approved! the necessary work
orders! contractsi purchase orders! etc. still must be approved in
accordance with the Delegations of Authority. Detailed expenditures
are only those items/prajects included in the approved Capital
Expenditure Control Budget. -These include the "Less than $50M
Projects/1 terns" and "Health and Safety" categories.
Any
item/project not in the Control Budget is undetailed and requires
approval at a different level.
Safety-- The Primary goal of the Operations Department as it relates to safety is to run safet cleani and efficient mines and mills. Employee training and the proper attitudes are seen as essential to accomplish this goal. Implementation is the responsibility of line managers who will be held accountable for any problems which may arise. Follow-up in the form of reprimands and disciplinary actions will be taken far employees wha da not' comply with this directive.
LEHMAN 00748
OPERATIONS DEPARTMENT MEETINGS JANUARY 31--FEBRUARY 2, 1904
In attendance full time mere: R. J. Buettner T. E. Cook J. S. Felger M. J. Lorang K. L. Phillips R. B. Rickard
.
In attendance part time mere: H. M. Harlan S. K. Hays G. T. Rhyne J. Vigil R. Wiist
1. Organization -- RJB discussed the organization of the Operations Department including the recent addition of the Exploration group. An updated organizational chart will be requested from Employee Relations.
2. Monthly Reports -- Monthly reports must, be submitted on a timely basis. R J B 's report is due to GDL by the tenth day of the month. Consequently, reports from TEC, HMH, MJL, KLP, and RBR must be submitted to him no later than the eighth day of the month. Status reports on 1984 Performance goals are to be submitted along with the appropriate monthly reports for all employees Class 10 or above. The goal itself should be stated along with a short
LEHMAN 00749
October IO, 1983
Mine and M ill Superintendents
Amoco Operating P o licy - Automobiles and Pickups
.
The Talc D ivision w ill follow the Amoco Operating P o lic y on automobiles and pickups.
This is Pol ic y #1 in the 1ioht hrnwn. P o licy Manual. Each location manager should
read and fam ilia riz e himself with the p o licy. Everyone w ill be expected to be in
compliance with a ll aspects o f the p o licy. There w ill be no exceptions unless they
are in w riting from the Vice President, Operations or General Manager of th e'T alc .
Division, o
.
Each lo c a tio n manager w ill be required to monitor p ickups at his location to ensure
tim ely d is p o s itio n when mileage or age 1imrts "are reached.
..
This is a major change from our treatment o f pickups in the past and has good . . economic and safety values. Location compliance with the p o licy w ill be p e rio d ica lly au d ite d .
A ll locations were recently requested to furnish information on pickups. That
information has been reviewed, and Norm Tempi in w ill be placing orders for new
pickups to be delivered to the various locations. A standard pickup w ill be
.ordered for mine and m ill locations. When i t is time to rap!ace these pickups, you
w ill order the same standard model as a replacement. At locations with several . .
pickups, managers should rotate or reassign vehicles as far as practicable to avoid
extremely low mileage at the time of d isp osition. In other words, avoid having one
with 60,000 miles at the end o f two years and one with 20,000 miles at the.end o f
three years.
Disposition o f old pickups is to be handled according to Company procedures.
Please c a ll i f you have any questions.
f ^
R. J . Buettner
R JB:jsf
T. E. Cook G. D. Lessner M. J . Lorang K. L. P h illip s R. B. Rickard J. Vigil
-- -
LEHMAN 00750
im p o r t a n t
E X C E P TIO N S O N L Y
IM P O R T A N T
Codes 31,51.52 ' -
Insert your County Agriculture Number in the appropriate space on the back of the applica tion. Well digger does not require agriculture number.
Codes 23.56
.'
'
We require a certificate of insurance for property damage, personal and accident liability.
This certificate miist contain a 10 day cancellation clause during which time the insurance
company can notify the Division of any change, cancellation or non-renewal of the policy.
The certificate shall be valid up to the expiration date on the insurance certificate. We will
reject- any applications for Codes 23 and 56 without the insurance certificate and without
the certified check or money order.
.
The required coverage amounts for these codes are as follows:
Code 23 -$0.000/property damage. $l5,000/per person. $30,000/per accident
Code 56 -$ 5,000/property damage, $l5,000/per person, $30,000/per accident
Code 13 Code 39
. - Include a Municipal Certificate for vehicles of 1 to 9 passengers with the applications. If the vehicle is for 10 passengers or more, include an EQ-68 certificate issued by the N .J. Dept, of Transportation (201 -648-6137-6138) with the renewal application.
' You rhst include copy of the -Certificate .of Convenience and Necessity prepared by the Board of Public Utility Commissioners with the renewal application.
Code 54
- You must include Dept, of Transportation Authorization Certificate (EQ-69) with the
Application-(201-648-6137-6138). If yoii wish to renew for the $10.00 fee, includes letter
.. issued by the -Dept, of Transportation with the renewal application. Also list your P.U.
number." .
Codes 20 & 21
The optional four-year commercial trailer fee is $74. If you prefer the four-year registration, please correct the fee on your, application, and return it with your check for $74. Any full
' year or years of unused registration for codes 20 & 21 is refundable when the license plates and registration are turned in to the Division of Motor Vehicles.
Additionally, those vehicles covered by the selhinspection regulation {trucks over 10,001 pounds gross weight, trailers
and vehicles under I.C.C, Regulations) do not require inspection, but must provide their t.C-C. number in the appro
priate space on the application.
.
LEHMAN 00751
MI-ZS ( R 3/34)
NEW JE R S E Y D IVISIO N O F MOTOR V EH IC LES Instructions For Renewal of all Commercial Registrations
IM PO R T A N T
IM PORTANT
Please read this flyer carefully and completely. Items 1 through 5 apply to all commercial registration renewals- Special instructions (exceptions) for specific codes are included on the reverse side. To pre vent delays in the processing of your renewal application (s), please follow these instructions-
1. Check the information on the enclosed application. If there are any mistakes, print the correc tions in the space provided. Read and answer all questions on the reverse side of the application.
2. Your vehicle must be covered by liability insurance. Write the full name and policy number of your insurance company (not the insurance agent) in the appropriate space.on the form-
3. Sign your name in ink in the spaces provided. If the vehicle is owned by a company or corpo ration, an authorized officer must sign, stating his or her title in the company.
4. Send a check or money order to cover any number of renewals with the same code ( 1 check for all code 11's, 1 check for all code 21's, etc.). However, if you are renewing more than 1 type of
commercial vehicle, write separate checks for each code.
Note: Personal checks are not accepted for codes 23, 39, 41 and 56. A C E R T IF IE D CHECK
OR MONEY O RDER IS REQ UIRED . If the check is not certified or contains renewals
for different codes, all applications will be rejected.
'
5. To Renew By Mail - Send the completed application, fee and any other required document in the envelope provided to: Division of Motor Vehicles, Bureau of Mail Renewals, CN 008, Trenton, N.J. 08625.
. To Renew In Person - Present the document (s) and fee to any Motor Vehicle Agency. Please ^ note codes 23 and 56 can only be presented to the Central Office, Quakerbridge Road, Quaker-
bridge Plaza, Bldg. 5, Hamilton Township, New Jersey 08619.
SEE R EV ER SE SID E
LEHMAN 00752
R R / ll/ X E cbZE//////////0700000Q730Q0007b005
NEW JER SEY VEHICLE REGISTRATION RENEWAL APPLICATION
PLATE NO.
EX P. DATE
VIN IDENTIFICATION n o .
XE96ZE
A P R 30 88
THF25Z3CPA19481
YEAR
82
VEH.TYPE
PKUP
AXLES/COLOR MODEL
WC/GW/UP
7000
REG EQUITY
7000 '
CYPRUS INDUSTRIAL MI NER .
651 METUCHEN RD
SO PLAINFLD
:NJ 0 7 0 8 0
F il e d
FEB 07 87
CO-OWNER IS)
MAKE
FOR
REG.CODE
11
DRIVER LIC.NO. I CORPCOD
24946257307080
TYPE
RENEWAL
n n u r C7 7 fin INSTRUCTIONS: Complete the reverse side and return this application with the amount due AMOUNT - -/ J V.V the return envelope. Make check or money order payable to "N.J. Division of Motor Vehiclt
NO CASH PLEASE. For a Family Duplicate check here I I and add $3.00 to renewal fee.
IF ANY ENTRY ABOVE IS INCORRECT, C R O SS.IT OUT AND ENTER THE CORRECT INFORMATION.
MAIL APPLICATION WITH CHANGES AS EARLY A S PO SSIBLE. CHANGES TAKE LONGER TO PROCESS.
C yprus I ndustrial M inerals C ompany WORKING FUND ACCOUNT 651 METUCHEN ROAD SOUTH PLAINFEBLD) N .J . 07080
PATTO THE A , 1 ORDER OF____ r V J
hiUf,tf/fO d f Jthif
1 SFitnaitteNational
F in i National Stata Bank Edlion Mapia AVanua Office
So. Plainfield. N J. o7o8o
FOR_
i : O E i E 0 7SE.U: 5.0& Q O l . 5 7 3 In'
582
v / v i < r 7 * 726/212 ,$ y ] , -DOLLARS
R R / l l / X E cH s Z E / / / / / / / / / / 0 7 0 0 0 0 0 0 7 3 0 0 0 0 0 7 b 0 Q 5
NEW JER SEY VEHICLE REGISTRATION RENEWAL. APPLICATION
PLATE NO.
XE96ZE
. EXP. DATE
. APR 30 88
VIN IDENTIFICATION NO.
THF25Z3CPA19481
: YEAR
82
V EH .T Y PE
PKUP
a x l e s ic o l o r
m odel
WC/GW/NP
7000
REG EQ UITY
7000'
C Y P R U S I N D U S T R I A L MINER.; , .
651 METUCHEN RD
SO PLAINFLD
NJ 07080
FILED
FEB 07 87
CO-OWNERfS)
m ake
FOR
r eo .c o d e
11
DRIVER LIC.NO. 1 CORPCODE
249462573070800
TYPE
RENEWAL
PAY THIS ' _
INSTRUCTIONS: Complete the reverse side and return this application w ith the amount due in
AMOUNT V 3 y U.U.. iha return envelope. Make check or money order payable to "N.J. Division of Motor Vehicles."
. NO CASH P L E A S E For a Family Duplicate check here L _ l and add $3.00 to renewal loo.
IF ANY ENTRY ABOVE IS INCORRECT, C RO SS IT OUT AND ENTER THE CDHRECT INFORMATION.
,,
MAIL APPLICATION WITH CHANGES A S EARLY A S P O S S IB L E CHANGES TAKE LONGER TO PROCESS.
LEHMAN 00753
':>FBEAJ. COMMUNICATIONS COMMISSION i %;'. - VWASHItN.D. C.20534
. OmClLBUSINESS .'K tU tT Y po x p w a z use. ueo.
LEHMAN 00754
' HE^PUSFIND
TtAHEASEJAQtSOfl
FROM:fTATENISUMPt,NY M|&S!KG:UJ O.O.B.1M-72
EYES:BUCK HAfftBUCK IIyou fwveimonnaBon. pleasecall:
1-800*843-5670 NATIONEAXLPCLONITTEDflCFOHRILMDRISESNtNGAND
NHUi UDftliPUl
FlOUtUCCCOTMUdIUinBwC-IROB
FCCtll
PUBLIC NOTICE
# US*
FEDERAL COMMUNICATIONS COMMISSION 1919 M STREET NW. WASHINGTON, D C- 20554
2317
News media Jnfonriation 202/254-7674. Recorded liaftig of releases an d tarts 202/632-0002.
. ..
March 16 1987
PART .90 EREPUBJCy COCRDINftTION .
'
On April 15, 1986, the Commission released a Report and Order which adopted
rules and procedures for private land mobile frequency coordination. The
Report and Order certified coordinators for most radio services or
specialized group Of frequencies listed in part 90 of the Ootrmission's Rules.
Information regarding frequency coordination procedures and services can be
obtained from the certified coordinators listed below.
.
Automobile Emergency Road Service American Automobile Association, Inc. (AAA) Attn: Rick Williamson, Jay Howarth 8111 Gatehouse Road Palls Church, VA 22047 703-222-6229
Business Radio Service
(Central Station Protection oily).
Central Station Electrical Protection
Association(CSEPA)
Attn: Stan lott
1120 Nineteenth St., NW.
Suite LL20
.
. .
..
Washington, DC 20036
202-296-9595
.
Forestry Conservation Radio Service
Forestry Conservation Communications
Association(PCCA)
Hall of the States
444 N. Capitol Street, NW
Suite 526 Washington, DC 20001
202-624-5416
.
Forest Products Radio Service
Forest Industries Teleccrmunicaticns(FIT)
Attn: Janies Baker
PO Box 5446
3025 Hillyard Street
Eugene, CR 97405
503-485-8441
.
Business Radio Service National Association of Business and Educational Radio, Inc. (NABER) ' Attn: Frequency Coord. Dept. 1501 Duke Street, Suite 200 Alexandria, VA 22314
703-739-0303
Fire Radio Service
International Municipal Signal
Association(IMSA)
Attn: A1 Mello
PO Box 1513
.
Providence, RI 02901
401-738-2220
Highway Maintenance Radio Service
American Association of State Highway
and Transportation Officials (AASHTO)
Attn: Jack Stanton -
444 N. Capitol Street, NW
Suite 225
Washington, DC 20001
202-624-5800/5448
1
local Government and Police Radio Service Association of Public Safety Communication Officers(APCO) Attn: Frequency Coord. Dept. PO Box 280 -' New Smyrna Beach, FL 32070 904-423-3629 Admin. 800-654-4951
LEHMAN 00755
Manufacturers Radio Service
Manufacturers Radio Frequency
Advisory Corcnittee, Inc.(MARFAC)
Attn: Michele Willison
6269 Leesburg PiJce
Suite B1
Falls Churchf VA 22044
-
703-532-7459
Motion Picture Radio Service Alliance of Motion Picture and Television Producers (AMPTPJ c/o SIRSA Attn: Andre Cote Suite 910 1700 N. Moore Street Rosslyn, VA 22209 703-528-5115
'
Motor Carrier Radio Service .
American Trucking Association, Inc. (ATA)
Attn: Gus Gyllenhoff
.
2200 Mill Road
.
Alexandria, VA 22314
703"83 8-1730/1731
Petroleum Radio Service
.
Petroleum Frequency Coordinating
Cannittee
. Attn: Marie Hawkins c/o SMS
1700 N. Moore Street
.
Suite 910
Rosslyn, VA 22209
703-528-5115
' Parer Radio Service
.
Utilities Telecororunications Council CUTC)
Attn: Carole Harris
1150 17th street, NW
Suite 1000 Washington, DC 20036
202-956-5636
.
Railroad Radio Service Association of American Railroads (AAR) Communications & Signal Section Attn: Chris Allman 50 F Street, NW Washington, DC 20001 202-639-2217 .
Special Emergency Frequency Coord. Ocnmittee
c/o NBER/ IMSA/IAPC ^ ^
r
1501 Duke Street
Suite 200
Alexandria, VA 22314
703-739-0303
Relay Press Radio Service
American Newspaper Publishers Association
ANPA)
c/o SMS
Attn: Andre Oote
Suite 910, 1700 N. Moore Street
Rosslyn, VA 22209
703-528-5115
.
Special Industrial Radio Service Special Industrial Radie Service Association,. Inc. (SIRSA) Attn: Frequency Coord. Dept. Suite 910 1700 N. Moore Street Rosslyn, VA 22209 703-528-5115
Taxicab Radio Service
International Taxicab Association(ITA)
Attn: Debbie Devault
3849 Farragut Avenue
Kensington, MD 20895
301-946-5700
Telephone Maintenance pwd'in Service
Telephone Maintenance Frequency Advisory
Ocnmittee (TELEAC)
Attn: Frequency Coord. Dept.
Suite 910 1700 N. Moore Street
Rosslyn, VA 22209
703-528-5115
.
BOO MHz Business and 900 MHz Paging National Association of Business and Educational Radio, inc.(NABER) Attn: Frequency Coord. Dept. 1501 Duke Street, Suite 200 Alexandria, VA 22314 703-739-0303
800 m Hz Industrial/Land Transportation Special Industrial Radio Service Association, Inc.(SIRSA) Attn: Frequency Coord. Dept. Suite 910, 1700 N. Moores Street . Rosslyn, VA 22209 703-528-5115.
800 MHz Public Safety Association of Public Safety Canmunication
Officers PO Box 280 New Smyrna Beach, FL 32070 904-423-3629
LEHMAN 00756
APPLICATION FOR RADIO STATION AUTHORIZATION IN THE PRIVATE RAOIO SERVICES Approved by OMB
(Industrial, LandTransportallon, Public Salaty, Radio Location.
3060-0128
Special Emergency and General Mobile)
-
Expires9/30/67
Refer Id"Ira tfuoilona for Completion of FCC Form 57 (June 1965)" end FCC Rule lo ' requested service.
FCC Ron 674 November 19B6
i 1.
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G e t t y s b u r g , PA 17326
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Willful false state men is made on this typessiane*mira:
form ir s punishable by fine an d/o r Smaltir;
Imprisonment* ILS. Code Title 16,
Section IODI. SaieftehorrafvnaVroaneporlav(INMaotneurmindfsopraPcreivtoacryaddAictitonNaolHlncfao.#mad#(diiopna.nai
AUTHOfUEG EMPLOYEEOF APPUOANT
corporation
aMpEpMUBCEaRnOtP PARTNERSHIP
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Data:
330 0 OAFmFEICMEBREWRHOOFTtSHAELSO
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APPLICANTA &ATI N ENTITY
LEHMAN 00757
CONDITIONS OF GRANT A. Subject to the provisions ol the Communications A c id 1 9 3 4 , as amended, subsequent cots. treaties, and alt
regulations heretotore or hereatter made by this Commission, and lurlher subject to the conditions and re quirements set (Orth in this authorization the licensee or permittee heraol Is authorized to use and operate the radio transmitting facilities herein described. This authorization shall not vast in the licensee or permittee any right to operate the station nor any right in the use of the frequencies designated in Ihe authorizaiio n beyond the term hereol, nor in any other manner than authorized herein. B. Neither this authorization nor the right granted herein shall be assigned or otherwise transferred to any person, lirm, company, or corporation ezcept by specific authorization orthe Commission. C. This authorization is Issued on the licensee's representation that the statements contained In licensee's applica tion are true and that the undertakings therein contained, so lar as they are consistent herewith, will be carried out in good faith. The licensee shall, during the term ol this license, render such service as will serve public Interest, convenience, or necessity lothe lull eitenl ol the privileges herein conlerred. D. This authorization is subject lo the right ol usb or control by ihe Government of the United States conferred by Sec tion 606 of the Communications Act of 1934.as amended.
NOTICE TO INDIVIDUALS REQUIRED BY PRIVACY ACT OF 1974 AND THE PAPERWORK REDUCTION ACTOF I960
Sections 301.303. and 300 of ihe Communication! Acl ol 1934. as amended (licensing powers) authorized Ihe FCCIorequest the informtIon on this application. The purposed the Inlormallon is lo delermine you religibility lor a license. The Information will be used by FCC slafl lo evaluate the application, to determine station location, lo provide information lor enforcement and rulemaking proceedings and lo maintain a current Inventory of licensees. No license a n be granted unle9i alt Information requested Is provided. Your response is required lo obtain this authorization.
For FCC Usa Only
:S!|jtrujar jo uo|1hlujo;u euoi|ippe jo j eosdssmi ttsfi FCC Form 574
November |988
LEHMAN 00758
Federal Communications Commission
\
Private Radio Services Fee Filing Guide
Marine Coast Stations Operational Fixed Microwave
Stations Aviation Ground Stations Land Mobile Radio Licenses
LEHMAN 00759
PRIVATE RADIO SERVICES
The Private Radio services provide for the communications needs of businesses, individuals, non-profit organizations and non-federal government agencies.
MARINE COAST STATIONS
. Marine Coast Stations are used to provide radio communications and
navigation and location information for maritime operations. The
marine services to which fees will be applied include the following
specific types of stations:
'
Public coast stations, private coast stations, marine-utility stations,
shore radiolocation stations, shore radionavigation stations, marine sup
port stations, operational fixed stations, Alaska-public fixed stations and
Alaska-private fixed stations.
'
OPERATIONAL FIXED MICROWAVE STATIONS
The Operational fixed microwave services are comprised offixed sta tions licensed under Part 94 of the Commission's rules to entities eligi ble under Parts 80, 87, or 90 of the Commission's rules for the opera tion of their own radiotelecommunication facilities or to provide com munications service to other private service eligibles on a commercial basis.
AVIATION GROUND STATIONS
Aviation ground stations are used to provide radio communications
and navigation facilities to aircraft operators and various aeronautical
enterprises eligible to be licensed under Part 87 of our rules. The
aeronautical services to which fees will be applied include the follow
ing specific types of stations:
.
Aeronautical advisory stations, aeronautical multicom stations, aeronautical enroute stations, flight test stations, aviation instruction stations, airdome control stations, aeronautical utility mobile stations, aeronautical search and rescue stations, operational stations, radio navigation land stations, radionavigation land test stations and auto matic weather observation stations. Civil Air Patrol stations qualify as "governmental entities" and, therefore, are exempt from fees.
1 LEHMAN 00760
LAND MOBILE RADIO STATIONS The land mobile radio service is used to satisfy the needs of com
mercial and industrial activities, state and local governments, transpor tation systems, and religious, philanthropic, and educational endeavors for mobile communication systems. Licensees are regulated under Part 90 of our rules to operate private communications systems in the follow ing radio services: the industrial radio services, which consist of the power, petroleum, forest products, motion picture, relay press, special industrial, business, manufacturers, and telephone maintenance radio services; the land transportation radio services, which consist of the interurban passenger and property, urban passenger and property, railroad, taxicab, and automobile emergency radio services; the radiolocation radio service; the public safety radio services, which con sist of the local government, police, fire, highway maintenance and forestry-conservation radio services; the special emergency radio ser vice which includes such subservices as medical, disaster relief, school bus, and beach patrol; the 900 MHz paging service; and the 800 MHz and 900 MHz radio services. Additionally, licensees operating private systems in the general mobile radio service (GMRS) are regulated under Part 95 of our rules. GMRS systems provide for short-distance personal and business land mobile communications.
2
LEHMAN 00761
17. FCC ru les designate frequencies that correspond to each channel in the DEM S service. Therefore, each tim e an applicant requests an additional frequency i t is in effect requesting an addition al channel fo r which a fee o f $1S5 is charged.
f .t
* USA `
This is ad u n flie ii) compilation of the radio aeprice* And requests for FCC Action* th a t l i t subject to fees. The public should consult th e Commission4* Rule* as t o u t *1*1111*47 o f the Code cf Federal SUgul* tions(CFR) for Application and tiling requirement!. Further information on fees m ay be obtained a t P ert X. Subpart G of the CFR or in the Com m iisionaoftidi) dediioa implementing th e Congreidonal Schedule of Charges (Sre Report and O rder on the Establishment ef a Fee Collection Program to Implement the Provision! of the Coosdifeied Omnflnu Budget Reconciliation A n of 1985, Genera) Docket N undxr 86*285, FCC 66*562, adopted December 23* 1966 Thi* decisioa l> published in the FCC Record o r may b e pwchased from the Commimon'o copy contractor* International TVunsaipUonService,(2l}2l85T-3fi00,2X00 M Street, Nil4, Suite 140* Washington. DC 20037).
Federal Communications Commission Washington, D,C. March 1987
3
LEHMAN 00762
FEDERAL COMMUNICATIONS COMMISSION QUICK REFERENCE CHART
FILING APPLICATIONS and PAYMENT OF FEES for
PRIVATE RADIO SERVICES
ALL APPLICATION S REQUIRING A FEE SHOULD BE M AILED TO THE FED ERA L COMMUNICATIONS COMMISSION AT A S PE C IFIC P.O. BOX AD DRESS IN PITTSBURGH, PENNSYLVANIA. THE SPEC IFIC ADDRESS DEPENDS UPON THE SERV ICE REQUESTED AND IS LISTED ON TH E FOLLOWING PAGES.
A P P L IC A T IO N S MAY B E F IL E D IN PE R SO N . (Provided the application is enclosed in a sealed envelope with the appropriate P.O. Box address clearly m arked on the outside. A pplications m ust be enclosed in a separate envelope for each different P.O. Box address. The P.O. Box addresses are listed u n d er each radio service category.) A pplications may be delivered between 9:00 AM and 3:00 PM, Monday through Friday, a t the following address:
FED ER A L COMMUNICATIONS COMMISSION
c/o M ELLON BANK
THREE MELLON BANK CENTER
525 W ILLIAM PEN N WAY
27th FLO O R , ROOM 153-2713
PITTSB U R G H , PA 15259
.
(ATTN: W HOLESALE LOCKBOX SH IFT SU PERV ISO R)
FEE EXEM PTIONS
Eligibles in the Public Safety and Special Emergency Radio Services, Civil Air Patrol and governmental entities are exempt. Requests for Special Temporary A uthority (STAs), duplicate licenses and tran sfers erf' control ai'e also exempt.
All applications in these exempt categories should be mailed to:
Federal Communications Commission G ettysburg, PA 17326
NOTE: ALL CHECKS SHOULD BE MADE PAYABLE TO THE FCC. DO NOT SEND CASH.
A single check may be submitted to cover the fees required for multiple applications if the applications are filed simultaneously on behalf of the same legal applicant, in the same radio service, for the-sam e action on the same FCC form.
FOR ASSISTANCE CALL: 717/337-1212
'
Footnotes To Quick Reference C hart
'
1. N o fee is required w hen F C C F orm 405-A or a letter is used to inform the FC C o f a change in m ailing address; licensee nam e w ithout changes in ownership, control or corporate structure; vessel name; or that the sta tion is no longer in service. These notifications should be m ailed to the Federal C om m unications C om m ission Gettysburg, PA 17326.
2. E ach 503 application requesting both a license m odification and renewal w ill be subject to a single fee o f $60.00 per station.
LEHMAN 00763
MARINE COAST STATIONS:
TYPE OF APPLICATION FORM/?
NEW AUTHORIZATION MODIFICATION'
ASSIGNMENT" RENEWAL WITH
MODIFICATION'
FCC 503 FCC 503 FCC 503 FCC 503
FEE AMOUNT PER UNIT MAILING ADDRESS
$ 60-00 $ 60.00 $ 60.00 $ 60.00
Station ]
Station I Call Sign i
Station J
Federal Communications Commission
Marine Coast Service P.O. Box 371706M Pittsburgh, PA 15251-7706
RENEWAL
FCC 405A S 60-00
Station
Federal Communications Commission
405A Station Renewal P.O. Box 360703M Pittsburgh, PA 16251-6703
OPERATIONAL FIXED MICROWAVE STATIONS:
TYPE OF APPLICATION
NEW AUTHORIZATION MODIFICATION' ASSIGNMENT* RENEWAL WITH
MODIFICATION
FORM *
FCC 402 FCC 402 FCC 402 FCC 402
FEE AMOUNT PER UNIT MAILING ADDRESS
$135.00 $135.00 $135.00 $135.00
Station Station Call Sign Station
Federal Communications Commission
Microwave Service P.O. Box 360850M Pittsburgh, PA 15251-6850
RENEWAL
FCC 402R $135.00
Station
Federal Communications
Commission Microwave Service Renewal P.O. Box 371147M Pittsburgh, PA 15251-7147
AVIATION GROUND STATIONS:
TYPE OF APPLICATION FORM *
NEW AUTHORIZATION MODIFICATION'
ASSIGNMENT* RENEWAL WITH
MODIFICATION'
FCC 406 FCC 406 FCC 406 FCC 406
FEE AMOUNT PER UNIT MAILING ADDRESS
$ 60-00 $ 60.00
$ 60.00 $ 60.00
Station Station Call Sign Station
Federal Communications Commission
vtAton frmind Service
P.O. Box 371632M Pittsburgh, PA 15251-7632
RENEWAL
FCC 405A $ 60.00
Station
Federal Communications Commission
405A Station Renewal P.O. Box 360703M Pittsburgh, PA
15251-6703
LAND MO APPLICA1 PROPRIA' SECTION MAILING. For Land T
For Busing
-/ For Other 1
For Genera
For 800 Mf 900 Megs
For 900 Mf
TYPE OF / NEW AUTi
MOD1F1CA ASSIGNME REINSTAT MAILING , TYPE OF RENEWAL
RENEWAL
3. E a c h 406 application req u estin g both a license m odification a n d renew al w ill be subject to a single fee o f $60.00 p er station.
4. A p p lic a n ts m a y apply to operate a t d ifferen t p erm a n en t locations, pro vided that the different locations are an integral part o f a single system. E a c h g roup o f six p erm a n en t locations constitutes a station to w hich a separate call sign is assigned. I f there are m ore than six p erm anent loca tions, a fee o f $30.00 w ill be required for each increm ent o f six different locations or p a rt thereof.
'4
-
5. JVofee i in license in owners, location oj 470 MHz 90.119(aX: radiolocat in servicei
6. A n F C being assi
LEHMAN 00764
L A N D MOBILE RADIO STATIONS:
APPLICATIONS REQUIRING FREQUENCY COORDINATION MUST BE SUBMITTED TO THE AP PROPRIATE FREQUENCY COORDINATOR AND NOT TO THE ADDRESSES LISTED BELOW (SEE SECTION 90-175 OF THE COMMISSION'S RULES).
MAILING ADDRESSES (applies only to those actions filed on FCC Form 574h
For Land Transportation Radio Service
For Business Radio Service
For Other Industrial Radio Services
For General Mobile Radio Service
For 800 Megahertz Radio Service and 900 Megahertz Paging Radio Service
For 900 Megahertz Radio Service
Federal Communications Commission Land Transportation Service P.O. Box 360200M Pittsburgh, PA 15251-0200
Federal Communications Commission Business Radio Service P.O. Box 360291M Pittsburgh, PA 15251-6291 ,.
\ / Federal Communications Commission
- Other Industrial Service P.O. Box 360354M Pittsburgh, PA 15251-6354
Federal Communications Commission Geneial Mobile Service P.O. Box 360373M Pittsburgh, PA 15251-6373
Federal Communications Commission 800 Megahertz Service P.O. Box 360416M Pittsburgh, PA 15251-6416
Federal Communications Commission 900 Megahertz Service P.O. Box 360497M Pittsburgh, PA 15251-6497
TYPE OF APPLICATION
NEW AUTHORIZATION' MODIFICATION'11 ASSIGNMENT*11 REINSTATEMENT*
FORM It
FCC 574 FCC 574 FCC 574 FCC 574
FEE AMOUNT
$ 30.00 $ 30.00 $ 30.00 $ 30.00
PER UNIT
Six (6) Fixed Stations Six (6) Fixed Stations Six (6) Fixed Statimi Six (6) Fixed Stations
MAILING ADDRESSES (applies only to those actions filed on FCC Form 574R or FCC 405A)
TYPE O F APPLICATION FORM H FEE AMOUNT PER UNIT MAILING ADDRESS
RENEWALS RENEWALS
FCC 574R * 30.00 FCC 405A S 30.00
Call Sign Call Sign
Federal Communications Commission
574R Land Mobile Renewal P.O. Box 360559M Pittsburgh, PA 15251-6559
Federal Communications Commission
405A Station Renewal P.O. Box 360703M Pittsburgh, PA 15251-6703
5. N o fee w ill be required w hen the C om m ission is in fo rm ed o f a change in licensee m a ilin g address; change in licensee name, without changes in ow nership, control or corporate structure; change in the num ber a nd location o f station control p o in ts or o f control stations operating below 4 7 0 M H z or above 800 M H z m e e tin g th e req u irem en ts o f section 90 .119(a)(2Xii); a change in the n u m b er o f m obile u n its operated by radiolocation service licensees; or a notice th a t th e sta tio n is no longer in service (these notifications are m a d e on F C C F orm 405-A or by letter).
6. A n F C C F o rm 1046 m u s t accom pany th e a p p lic a tio n s ) for sta tio n fs) being assigned
HEALTH ANO SAFETY G.'. INOEX
The f o llo w in g G^O . ' s r e fe r e n c e h e a lt h and s a f e t y s p e c i f i c a l l y o r e f f e c t freaiith `and `s a f e t y in one way o r a n o th e r .
Const.rutetim'n - P ro je c ts
Cirntria c't o r S a f e t y and ^Health
ftuthr i.zi.n;g lise o`f C o h tr a c to rs
i'IStafr anil Mi mo r P u rch a se s
Comt r a c t o r s S.e r v i c es
Perso n al P ro te c tiv e Equipment
S a f e t y Meetings
S u r f a c e M o b i le `Equipment C h e t k i^ S t
I n d u s t r i a l Jrnd -Pubif c L i a b i l i t y * i n j u r i e s
and 1 1 1 nesises
.
iFiiir'e P r e vemti-'orn afnd C'oht r o i
Rep o r t i mg ^ehii^fie tecidiit-s
Mi ne 4`aif.e'tiy an d `R e lit t i 'fret
Toxiic iSnfbs't.a nceis ^Gmtfol A ct
55 61 62 307 314 601 611 612
613 614 $20 001 02 5
In d u s tr ia li
'M enilorin g
iftespiraifczmy P ro T e C tio n
^ te a rin g 'Co-n^'r-va t i o n
6'3 635 641
LEHMAN 00766
January 16, 1985
R. P. Arellanez A . B . Cooper G. M. Dugan. G. C. Jeske R. W. Johnson T. D. Landels S' K. B. Lehman**^ M. R. McCune
High Voltage Power Lines
'
The Yellowstone mine experienced its third incident in several years involving overhead high voltage power lines in January 1985. As in the previous two incidents, this accident resulted in property damage and lost production but fortunately did not result in injuries to the contractor employee operating the crane. The potential for serious injury and death however was extremely high.
\
In addition to the two previous incidents that occurred at the Yellowstone, we
have had equipment contact power lines at the Three Forks and South Plainfield
mills.
.
ANOTHER INCIDENT OF THIS TYPE HOST NOT OCCUR AT OUR LOCATIONS.
Effective immediately the directive below will be followed at all Talc Division locations;
- All contractors will be provided with a copy of the Health and Safety Guidelines (attached) including a summary of our safety rules Prior to the bid process.
- Prior to commencing work, the superintendent and/or project engineer will review with the contractor our safety requirements and specific hazards associated with that job such as overhead power lines.
- A responsible company employee will escort all contractor equipment (except pickups) onto the property and job site to point out specific hazards.
LEHMAN 00767
- Contractor accidents are to be reported to the project engineer if available or to the operation's foreman or superintendent as soon as possible if not immediately.
- All crane and drill Operators must provide proof of training and certification in safe operation before being allowed to Operate on our property.
- Contractors and their subcontractors will be required to comply completely with the safe work practices outlined in the Health and Safety Guidelines.
Responsibilitiesi
- superintendents are ultimately responsible for insuring that contracted projects are completed on time and safely. Failure to insure that contractors follow company guidelines regarding safe work practices will result in disciplinary action for the superintendent and the involved foreman.
- Project Engineer/Manager is responsible to insure that a project is completed to specifications, on time, and within budget whenever possible and to provide assistance to operations personnel as necessary regarding the project.
- Foremen (as well as other company officials) have the responsibility to ensure that a construction project does not adversely affect our ability to Operate or threaten the safety of our employees or those of the contractor. It is the responsibility of the foreman to insist on safe Operating practices and use of personal protective equipment by contractor employees. (For example, if a contractor employee is not wearing eye protection Or fall protection, it is the foreman's responsibility to take corrective action immediately and not wait to tell the project engineer or safety representative.)
LEHMAN 00768
-3 -
A nemo to me with a copy to your supervisor indicating your understanding of these instructions and a statement that you have discussed this matter with your foremen should be on my desk no later than March 1, 1985.
R. J. Buettnec RJB:jsf Attachment T. E. Cook T. W. Flink H. M. Harlan G. D. Lessner M. J. Iiorang K. L. Phillips R. B. Rickard
(
LEHMAN 00769
INDEPENDENT CONTRACTOR SAFETY & HEALTH PROVISIONS
It is Cyprus Industrial Minerals Company's firm belief that accident prevention efforts by all independent contractors working on Cyprus property will not only reduce the potential for injury producing accidents to contractor and Company employees but will result in fewer unexpected costs, greater efficiency, and project completion on time and within specifications.
All independent contractors are expected to conduct their work acti vities in a safe and healthful manner in compliance with Company safety rules as well as federal, state, and local safety and health regulations, laws, and ordinances. Failure to adhere to the guide lines detailed in the following pages, as well as good business p r a ctices, may result in the termination of the contract. The safety and h e a l t h of a l l e m p l o y e e s w o r k i n g on C y p r u s p r o p e r t i e s is a p r i m e concern of Cyprus management and must receive appropriate attention from all contractors.
Company Safety and Health Rules
All contractors and contractor employees (including subcontractor employees) are required to be familiar and to comply with Company safety and health rules applicable to the work being performed. A c o n d e n s e d list of the mos t important of these rules is prov i d e d in the Appendix. All contractor employees are required to wear and use appropriate personal protective equipment including, but not limited to, hard hats, industrial strength safety glasses, steel-toed shoes, fall protection (safety lines and belts), hearing protection, res piratory protection, and protective clothing. All persons are re quired to wear hard hats, industrial strength safety glasses, and steel-toed work boots at all times while working on Cyprus property. C o n t r a c t o r s a n d / o r -their e m p l o y e e s w i l l b e r e s p o n s i b l e f o r the p u r chase of protective equipment.
Federal, state, and Local Laws, Regulations, and Codes
C y p r u s I n d u s t r i a l M i n e r a l s C o m p a n y is involved in the m i n i n g and p r o c e s s i n g of talc and is therefore, regulated by the M i n e S a f e t y
LEHMAN 00770
Page 2
and H e a l t h A d m i n i s t r a t i o n (MSHA) which p rovides for specific stan dards and regulations affecting employee safety and health. The MSHA Act also requires all independent contractors working on mining or milling projects to comply with the standards and provisions of the MSHA Act including specific safety and health standards, accident reporting, and employee training requirements, as well as the general intent of the MSHA Act. Copies of the MSHA standards a n d r e q u i r e m e n t s a r e a v a i l a b l e f r o m t h e r e g i o n a l M S H A o f f i c e s . (A list is provided in the Appendix.) In addition, all independent contractors will be required to secure MSHA identification numbers and provide the Company with a copy.
B e c a u s e the M S H A A c t is a m i n e s a f e t y & h e a l t h act, m u c h o f the w o r k c o n t r a c t o r s p e r f o r m is no t addressed in M S H A standards. W h e n the M S H A A c t is s i l e n t , c o n t r a c t o r s a r e e x p e c t e d to c o m p l y w i t h o t h e r applicable federal, state, and local standards. Regulations such as the OSHA standards, the National Electric Code, the Associated General Contractors Accident Prevention Manual, and state and local safety and health rules and regulations must be reviewed and follow ed where appropriate. If a contractor is uncertain about a working condition or practice that may affect employees' safety and health, the Company location superintendent or project engineer should be consulted.
Accident Reporting
All independent contractors working on Cyprus property are required to report all injuries requiring medical treatment to the Company location superintendent and/or the project engineer as soon as possible. MSHA requires contractors to submit a specific accident r e p o r t i n g f o r m (7000-1) w i t h i n ten (10) d a y s of the injury p r o d u c i n g accident that required medical treatment as well as immediate n o t i f i c a t i o n for c e r t a i n s e r i o u s accide n t s . T h e c o n t r a c t o r is required to furnish the Company with a copy of the Workers' Compensation first report of injury and illness form and a copy of
LEHMAN 00771
Page 3
the MSHA 7001 form on all reportable injuries requiring medical attention; however, submission of more detailed accident investigation reports are encouraged and must be made available upon request in the event of a serious accident.
I n addit i o n to a c c i d e n t s resulting in i n j u r y to employees, ac c id e n t s causing substantial property damage to Company property or con tractor equipment must also be reported to the location superintendent and/or a project engineer as soon as possible.
Accident Investigation In addition to the expected contractor's investigation, the Company reserves the right to investigate all contractor accidents and "near misses" and to take steps necessary to prevent recurrence of similar accidents.
Emergency Procedures
'
All contractors will be expected to make arrangements to provide
emergency medical care for their employees who may be injured while
on the job. This may include notification of Company or community
paramedics or rescue teams and providing on-site trained employees.
I t is und e r s t o o d that small c o n t r a c t o r s m a y b y n e c e s s i t y hav e to
rely on Company and local support; however, regardless of contractor
size, it is c o n t r a c t o r m a n a g e m e n t ' s r e s p o n s i b i l i t y to insure
adequate emergency care for their employees including sub
contractor's employees. A summary of the provisions that have been
m ade should be provided in your bid.
Safety Inspections A Company representative will monitor contractor performance, including safety and health violations, and will seek corrective action through contractor supervision. The Company reserves the right to conduct periodic inspections with emphasis on safety and health. This will be accomplished jointly with contractor supervision. Contractors are required to take prompt and
LEHMAN 00772
.Page 4
appropriate action to correct unsafe conditions and/or work
practices.
'
The Company also reserves the right to halt all or any specific work
performed at a construction site or area until employee practices
have been changed or physical hazards corrected.
.
Personal and Environmental Exposure Monitoring - Medical Examinations
Contractors will conduct industrial hygiene monitoring for their e m p l o y e e s whe n such m o n i t o r i n g is required by law or d i c t a t e d by the job and/or conditions. The Company will advise contractors of known conditions on its premises for which monitoring of contractor employee exposures will be required. Additional monitoring may be required as the contract work progresses and unexpected hazards become apparent.
Medical examinations and monitoring may also be required as a part of an industrial hygiene monitoring program as well as a prerequisite for certain types of work such as that which requires w o r k in hazardous atmospheres requiring air supplied breathing appa ratus, work that involves particular environmental stresses such as heat or severe cold, confined areas, etc. Contractors will be res ponsible for providing those physicals when required.
Training
Contractors are responsible for providing safety and health training for their employees. Weekly toolbox safety meetings are encouraged. Safety meetings should cover facility and job hazards, accidents and "near misses" , the safety and health rules, applicable policies, and p r o c e d u r e s . F u r t h e r training m a y be required if ins u f f i c i e n t or lack of training seriously affects the contractor's ability to per form its work safely.
LEHMAN 00773
Page 5 Workers' Compensation
All contractors are expected to be registered with the appropriate State Workers' Compensation board or commission and are expected to comply with all requirements of the compensation laws of the state in which the cont r a c t work is to be conducted.
Accident Costs
All costs associated with accidents that occur under the control of an independent contractor and its subcontractors are to be borne by the contractor and not passed on to the Company. These costs may include but are not limited to: comp e n s a t i o n costs, m e d i c a l t r e a t ment costs, state and/or federal government penalties for safety and health violations, law suits against the contractor or the Company for injury or damage as a result of the contractor accident, and liquidated damage agreements against the contractor for failure to complete a project on schedule as a result of an accident.
Contractors agree to hold the Company harmless from all liability resulting from injuries and property damage arising out of contractors' activities.
Furnish Equipment Contractors shall furnish where appropriate all equipment, materials, tools, and personal protective equipment necessary to perform their work in a safe, healthful, and efficient manner. If e q u i p m e n t is provi d e d by the C o m p a n y for co n t r a c t o r use, contractor shall inspect such eq u i p m e n t and v e rify in w r i ting its safe c o n d i tion and ability to operate safely.
Summary
As a condition of the contract agreement, the contractor accepts and assumes the responsibility for complying with the letter and the implied intent of the above to provide a safe and healthful work place for its employees.
LEHMAN 00774
Page 6
Failure of individual contractor and subcontractor employees to
abide by safe work practices as noted by Company personnel will be
reported to contractor supervision for correction. Failure of
contractor supervision and management to assure compliance with
contract provisions involving employee safety and health may result
in suspension of individual contractor's employees and/or
.
supervisors as well as possible suspension of the work or termina
tion of the contract. Removal of a contractor's name from the
approved bidding list may result from a contract suspension. Under
no circumstances should Company involvement with the contractor's
safety and health provisions be construed as an assumption of the
contractor's safety and health responsibilities.
LEHMAN 00775
CONTRACTOR SAFETY AND HEALTH PROVISIONS Items to be completed and included with bids: 1) C o m p l e t e d c o p y o f " C o n t r a c t o r S a f e t y a n d H e a l t h " q u e s t i o n n a i r e . 2) C o p y o f c o n t r a c t o r ' s s a f e t y a n d h e a l t h p r o g r a m a n d / o r r u l e book . 3.) C o p y o f c o n t r a c t o r ' s p r o g r a m t o p r o v i d e i n d u s t r i a l h y g i e n e
monitoring when warranted. 4) C o p y o f c o n t r a c t o r ' s p r o g r a m t o p r o v i d e p e r s o n a l p r o t e c t i v e
equipment nece s s a r y to p e r form job in a safe and healthful manner. This includes, but not limited to, hard hats, industrial strength safety glasses, steel-toed work boots, fall protection, etc.
LEHMAN 00776
Appendix A
CONDENSED LIST OF CYPRUS SAFETY ROLES
This is only a condensed list of Cyprus' Safety Rules; the complete list will be given during the pre-bid or pre-job orientation.
- Hard hats, industrial strength glasses, and steel-toed work boots
are required by all personnel on Cyprus property. Other personal
p r o t e c t i v e e q u i p m e n t such as (but n o t l i m i t e d to) r e s p i r a t o r s and
hearing protection shall be used when needed.
'
- Safety belts and lines shall be worn when personnel work where there is a danger of falling. If safety belts and lanyards are not suitable for the type of work performed, safety nets, scaffolds, retractable fall protection devices, or other suitable means shall be provided. A lanyard shall not permit a fall of m o r e t h a n s i x (6) v e r t i c a l feet.
- Protective clothing or equipment and face shields or.goggles shall be worn when welding, cutting, grinding, or working with molten metal.
- A competent person designated by the contractor shall examine each working area at least once each shift, preferably before work proceeds, for conditions which may adversely affect safety and health of employees. Noted conditions will be corrected promptly.
- S e l e c t e d p e r s o n n e l shall be trained in first aid a n d/or
.
arrangments made in advance for obtaining emergency medical
assistance and transportation for injured persons.
- Adequate first aid materials, including stretchers and blankets shall be provided at places convenient to all working areas.
- All projects and work areas within shall be kept clean and orderly. Housekeeping should be maintained on a day-torday basis.
- Illegal or illicit drugs will not be permitted or used on Company property. Pe r s o n s under the influence of, or who's work is impaired as a result of the use of alcohol or drugs will be suspended from working on Cyprus property.
- Compressed and liquid gas cylinders shall be secured in an upright p o s i t i o n w h e n in use, transit, and storage. V a l v e s on c o m p r e s s e d gas cylinders shall be protected by covers when being transported and stored.
- Each contractor shall have available suitable fire fighting
equipment adequate for the size of the project and/or arrangments
m ade in a d v a n c e . f o r ob t a i n i n g a local fire d e p a r t m e n t in cas e of
fires. .
- Whenever self-propelled mobile equipment is used, such equipment shall be provided with a suitable fire extinguisher readily accessible to the equipment operator.
LEHMAN 00777
Appendix A
Page 2
- All mobile construction or mining equipment shall be equipped with seat belts and rollover protection. The seat belts must be worn when operating such equipment.
- Equipment defects affecting safety shall be corrected before the e q u i p m e n t is used.
- Scaffolds and working platforms shall be of substantial construction and provided with handrails, and maintained in good condition. Floor boards shall be laid properly and the scaffold and working platforms shall be provided when necessary.
- Ladders shall be provided with suitable bases, anchored securely, . and project at least three feet above landings, or substantial hand holds shall be provided above the landings.
- Circuits shall be protected against excessive overload by fuses or circuit breaker of the correct type and capacity. Ground fault circuit interrupters shall be used where appropriate.
- Power circuits shall be de-energized before work is done on such
circuits or equipment. Switches shall be locked out to prevent
the power circuit from being energized while work is being
performed. Such locks shall be removed only by the person who
installed them or by authorized personnel.-
...
- Personnel shall not touch or handle overhead electrical power lines and shall not allow equipment or tools to come in contact with them. Crane operators will be specifically advised of overhead power line locations.
- Gears, sprockets, chains, drive, head, tail and takeup pulleys; flywheels, coupling, shafts, saw blades, fan inlets, and similar exposed moving machinery parts which may be contacted by persons, and which may cause injury to persons, shall be guarded.
- Hand-held power tools shall be equipped with controls requiring constant hand or finger pressure to operate the tools or shall be equipped with friction or other equivalent safety devices.
- Tools and equipment shall not be used beyond the design capacity intended by the manufacturer where such use may create a hazard to personnel.
All contractors shall obtain a legal identity number through the l o cal M S H A office as d e s c r i b e d in the M S H A standards, P a r t 41, Notification of Legal Identity.
Each contractor shall maintain a supply of MSHA Mine Accident,
Injury, and Illness Report Form 7000-1. Each reportable
LEHMAN 00778
Appendix A
Page 3
accident/injury will be reported on this form and sent to MSHA w i t h i n ten (10) d a y s (see M S H A r e g u l a t i o n 5 0 . 2 0 ) .
All independent contractors are required to report all injuries
requiring treatment to the Company location superintendent and/or
project engineer as soon as possible. Accidents causing substantial
property or equipment damage must also be reported.
'
LEHMAN 00779
APPENDIX 1 C a ilw rttr S i f t h uni Health Questionnaire
1. I b i your firm 's K t r iit r t Compensation Experience V M ir ie itiM Rates fo r the last Uircc years:
!*__
Ill
IM
J. List your firm 's OSH A or M5HA incidence rates for the last three years for the following categories. (Use your OSHA Perm N a 300 or MSHA Farm 7000-2 and the formula
Mb. o f (neidents or dots X 700.000 hours No. of hours wonted
I )
'
fa ta litie s Injuries and Utnetses w ith lost weekdays Inyjri and Uncases w ith rostHeted weekdays Days away Irom work
1*1___ _______________
_ _______________ _______________
]___
IM
______________
__________
______________
__________
______________
__________
______________________________
3. Do you have a w ritten safety program?
Yes
No
4. Do you have one or m ar* fu ll times a. Physicians? o. S afety professions!*? e. In d w trio l hygienists?
'
Yes Yes Yes
Ko No No
5. Do you have new employee o rie n ta tio n program?
fn _ _ _
Ko
Does it in elude instructions on the following?
Yes Ho
si Company safety policy
_ _ ___ ft Hazard reporting
O) Company safety rules
____
e) Safety meeting attendance ____
d) Company sofety record
___ __
f ) Injury r*poftftg
h) Personal protective equipment
e) Hazard recognition
____ _____ it Respiratory protection
j) Fire protection
Yes
Ko --
k) Housekeeping
Tonic substances VP) E lectrical safety
n) S afety belts tod lifelines
Ves ____ ____ ___
0) First id p) D riving safety
___ __
Ko
.
-- --
Do you hove o training program fo r newly hired or promoted firs t line supervisors?
Yes No
Yes No
a) Hazard rtcognliion
____ _
d) New employee orientation
b) Safe work practices
_
e) TaU gste/toobo* safety
e> S ofety supervision ___ __
meetings f) First aid procedures
_l-- .....
--
----
Yes Ko
> Emergency procedures >
lit Incident reporting
_ _ _ i _j-
Accident Investita ti on
--
Do you hold periodic safety m eetings for yoar employees?
yes
0) Weekly
,,
fc] biweekly _ _ _ _ _
c) Monthly
No
aLess often, as needed
___
0. Do you conduct field safety Inspections of work in progress?
Y et _________
No
a ) I f yes, who conducts the inspection (title)? b) How often? __ _______________________
* - Are accident reporta circulated to your management?
Yes _________
No
10- b Safety c rite ria in evaluating th e perform eras of:
o. Foremen? b. igmrvtsors?
fc Management?
Yes Yes Yes
No No No
** *
LEHMAN 00780
APPENDIX n Contractor Safety Orienti tion
Date: ________________________________ Company: _____________________________ It Sicontractor. Indicate Prime Contractor: Address: ____________________________
(Office) Phone:
(Plant)
Company Job R epresentative:_____________________________ ________________________
Work Location:
'
Phone:
No. of Employees/ShlfU_______________
Estimated Start of Work________ ___
Estimated Completion Date: ________________________________________________________________
Work Schedule: H o u rs:________________________________ T o __________________________________
Monday-Friday__________________________ Saturday._____________________ Sunday___
Hoipltal To Use In Case Of An Emergency:
-
Contractor Safety Representative:___________________________________________________________ T itle :____________________________ |______________________________
Contractor Job Superintendent:
Contractor Foremen: (l)
Q>
() (4)
X - Indicate If Job Will Require This Type of Work
Excavation
Handling Asbestos Bearing Materials
Hydrablasting
_ Hot Work __ Blasting
Liftlng/Rigging Electrical
Respiratory Protection Respirators, Fresh Air Breathing Equipment)
__ Catalyst Handling
Work Inside Vessels
X-Ray Equipment
__ Tank Cleaning, Tank Firewall Hearing Protection
Hot Tap/Stopples Radioactive Materials
Disposal of Toxic Materials
t have received a copy of the Company's safety and health rules for contract work and accept the reponsibility of Informing all subcontractors and employees working for me of those rules. 1understand the safety rules and regulations which
o r employees and sifccontractor* will have to comply with while working at the Company. The Company has reviewed with m e its procedures end requirements with respect to the items checked above.
Safety Orientation Given By.
LEHMAN 00781
APPENDIX m Contractor Safety and Health Performance Evaluation
Date:
________________________
Contractor: ______________________________________________________________
Project D escription:__________________ ____________________________________
Estimated C o s t:______________________________________________________
Length:
F ro m _______________________ _ T o _________________________
Manhours W orked:________________________________________________________
Contractor Job Representatives:
1. Did the contractor adhere to Company safety and health rules?
.
2. Did the contractor hold periodic safety meetings?
3. Did the contractor promptly report accidents and
furnish reports?
_
4. Did the contractor promptly correct safety problems brought to his attention?
5. Injury Experience*
a. Fatalities
b. Injuries and illnesses with lost workdays
c. Injuries and illnesses without lost or restricted workdays
YES _____ _____
____
_____
NO ____ ____
_____
____
_____
_____
____ ____
____
* Information should be obtained from contractor's completed OSHA 200 log or MSHA Form 7000-2.
C om m ents:______________________________ _________________
___
Company Job Representatives:
* **
LEHMAN 00782
Cyprus Industrial Minerals Company
651 Metuchen Road South Plainfield. N .J. 07080 Telephone (201) 754-4880
T W X 710-997-9528
i
CYPRUS
LEHMAN 00783
U. S. Department of Labor
Mine Safety and Health Administration PO Box-EEC 1874,
Albany, New York 12201 -1 8 7 4 ,
April 17, 1985
Mr. Keith B. Lehman, Mill Superintendent Cyprus Industrial Minerals Company 651 Metuchen Road South Plainfield, New Jersey 07080
Dear Mr. Lehman:
The enclosed supplemental report completes a Federal inspection of the South Plainfield Mill, I.D. No. 28-00959, South Plainfield, New Jersey, conducted on May 2, 1984. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Actions taken as a result of this inspection were: '
ORIGINAL ACTIONS THIS INSPECTION:
Issue
Terminate
Citations:
0
Orders:
0
Modify Extend
Rep by-Order Vacate
ACTIONS ON PREVIOUS VIOLATIONS:
Issue
Terminate
Citations:
Orders:
Modify Extend Rep by Order Vacate
Sincerely yours,
Harold L. Thompson(_J
Subdistrict Manager
Metal and Nonmetal Mine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety Engineer, Dept, of Labor and Industry
LEHMAN 00784
LEHMAN 00785
Mineral Fiber Sampling Results
. Mine ID Number -
28--00959
Miiic'Narc
Date of Semplelsl
5/2/84.
South Plainfield Mill
Type of Sample
Q Screening
Company Name
U. S. Department of Labor f^ine Safety and Health Administration
0 Personal Exposure
Address
Cyprus Industrial Minerals Company
651 Metuchen Road South Plainfield, NJ 07080 '
LEHMAN 00786
Mineral Fiber Sampling Results
. MinalD Number
28--00959
Mine Name
Data of Sampletsl
5/2/84
South Plainfield Mill
Type of Sample
O Screening
Company Name
U. S. Department of Labor Mine Safety and Health Administration
0 Personal Exposure
Address
Cyprus Industrial Minerals Company
651 Metuchen Road South Plainfield, NJ 07080
Name and Social Security Number Occupation and Location
Miguel Contreras
Stacker - Mill
Sample Number
Timeof Sample
Sampling Time (min)
Occupancy Time Imln)
Sample SWA or Exposure Comments
Concentrelion
TWA* [flben/cm ^l
Lim it
(1lbgn/cm3)
Ifibers/cm-*)
0705T-154 ' O8O4
59
.084
T-I52
08040903
59
.336
T-159 T-I57
09031000
10001103
57 57
.156 .295
T-I6I
11031203
60
.165
T-I62 T-165
12031308
65
I3O8- '
1405
57
.152 .104
T-167
14051500
55
.126
\*
FULL S IFT
>.
\*Samples were not ic entified due to low con entrati ms.
orm 4000-26.0ct 81 [revised)
*Circle calculation method used
480
--
.17* 2.00
yK jjv
US. Department of Labor
Mine Safety and Health Administration P.O. Box 1874 Albany, NY 12201-1874
October 11, 1985
Mr. Keith B. Lehman, Mill Superintendent Cyprus Industrial Minerals Company 651 Metuchen Road South Plainfield, New Jersey 07080
.
Dear Mr. Lehman:
The enclosed supplemental report completes a Federal Inspection of the South Plainfield Mill, I.D. No. 28-00959, South Plainfield, New Jersey, conducted on August 7 and 8, 1985. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Actions taken as a result of this inspection were:
ORIGINAL ACTIONS THIS INSPECTION:
Issue
Terminate
Citations:
0
Orders:
0
'
Modify
Extend
Rep by Order Vacate
ACTIONS ON PREVIOUS VIOLATIONS:
Issue
Terminate
Citations:
Orders:
Modify
Extend
. Rep by Order Vacate
Sincerely yours,
Harold L. Thompson Subdistrict Manager Metal and Nonmetal Mine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety Engineer, Dept, of Labor and Industry
LEHMAN 00787
Crysiotline Silica Dust Sampling Results
M in t ID N um ur
2 B-00959 kiiN*t
Dtt*0i Swnplth) 8/8 /8 5
yptQf&nvM Total
Company Nwna
U. S.Department of Labor Min*SafetyandHealthAdministration
Shaarfiabla
Contaminant
0ou.ru
Atjrfmn
Qcrtstobaltt.
D TrldymM.
South Plainfield Mill
Cyprus Industrial Minerals Co.
651 Metuehen Road South Plainfield, New Jersey 07080
N vm and * Security Nuntwr Occupation and Location
Sampla Nunibar
Sampttn* TIma (mtnt
santpit W*Hftt Imo)
SKJj WMitbng)
WS102
SwA " f t v ImgAn^l (mp/m3l
Comnwnti
George Aguilar
. Bagger Plant
Miguel Contreras
liaborer Mill
5K -O 9I U8O I .268 .046
3.63 1.55 1.78
In compliance
5K - O 92?
. 19^
0
0
.24 * 3.3
I n concilianee
* Equivalent TL V fer nonasbe stosifa m talc iith les s than 1% Si02
COO
LEHMAN 00788
luSMAForni400024.0ct.81irrtted)
'Cbd*calculationmethodiad
'
U. S. Department of Labor Mne Safety and Health Administration MARCH I98O
MSHA Policy Memorandums
LEHMAN 00789
U. S. Departm ent Of Labor
Mine Safety and Health Administration 4015 Wilson Boulevard
Arlington, Virginia 22203
March 13s 19O
. . .
,
MSHA MANAGEMENT LETTER NO. ... 80-32 . "
`.
SUBJECT: Informal Review Under Section 103(g)
Section 103(g) of the Act provides to the representative of miners (or a miner if there is no representative of miners)' the right to notify MSHA of a violation or imminent danger that he believes to exist in the mine. If the MSHA investigator thereafter refuses to issue a citation or order, MSHA is obligated to provide an opportunity for an informal review of the matter. The procedure for this informal review is stated in Subpart C of 30 CEP Part 43.
MSHA is currently involved in litigation of a claim by the Council of Southern Mountains, Inc. that our inspectors should have issued 104(d) citations and orders in many instances where 104(a) citations were issued.. In connection with this litigation, we have included the following statement as part of our brief to the court:
The Secretary has never applied the procedures found in Part 43 to an instance where the miners complain about a failure to issue a Section 104(d) citation or order instead of a Section 104(a) citation. How ever, to the best of the Secretary's knowledge, no attempt has ever been made to so utilize this pro . cedure. Nevertheless, since the Act is remedial in nature and should be broadly construed, -the Secretary asserts that miners complaining of the failure-of an inspector to issue an "unwarrantable" citation or order may utilize the part 43 procedures to obtain MSHA review of the inspector's actions.
Having stated this position in court, we should anticipate that miners and representatives of miners will begin filing complaints for failure to issue a 104(d) citation or order, although a 104(a)
Distribution: District Managers-- Metal and Nonmetal
Subdistrict Managers-- Metal and Nonmetal
'
Metal and Nonmetal Special Interest Groups and Mine Operators
LEHMAN 00790
2
citation was issued. Any such complaint.should be processed in accordance with the procedures set forth in Subpart B. of 30 CFR Part 43. As with any other Section 103(g) complaint, if it is determined that no citation or order should be issued, the miner or representative of miners may request an informal review under Subpart C of 30 CFR Part 43. Following the informal review, the District Manager's determination in the matter shall be final. Thoma j. Shepich^ Administrator for Metal and
Nonmetal Mine Safety and Health
LEHMAN 00791
U. S. Department of Labor
Mine Safely and HealthAdministration
4015 Wilson Boulevard Arlington, Virginia 22203
March 25, 1980
MSHA MANAGEMENT LETTER NO. 80-36
SUBJECT: PROGRAM DIRECTIVE: Standard 57.4-57 Flame-Resistant Trailing Cables
This document provides guidance for enforcement personnel in the application of new mandatory standard 57.4-57. The information in this document is intended to clarify and explain certain portions of the standard, and may be used as a basis for responding to public inquiries regarding the standard.
Standard 57.4-57 requires that, effective November 12, 1980, trailing cables shall be flame-resistant in accordance with 30 CFR 18-64.
Attached is a list of cable manufacturers and approval numbers. Upon in spection of trailing cables, MSHA enforcement personnel are to consult the list to determine whether the numerical figure which appears on the cable is included on the list. An approved number will be followed by an indi cation as to which governmental division granted the approval -- MSHA, MESA or BM (Bureau of Mines). If the number appears on the list, and MSHA, MESA, or BM is indicated, the cable is to be considered an approved one.
Upon locating a trailing cable with a number that does not appear on the list (regardless of whether MSHA, MESA, or BM is indicated}, MSHA personnel are advised to call MSHA's Approval and Certification Center for assistance before the issuance of a citation.
MSHA personnel may also locate trailing cables that bear approval numbers which are preceded by a "P" (e.g., P123 MSHA). The prefix "P" indicates acceptance by the Pennsylvania Bureau of Mines. These cables are to be considered approved so long as the number is followed by an MSHA, MESA, or BM notation. If such a notation is not included (e.g., "P109), MSHA personnel cure advised to call the Approval and Certification Center for Assistance.
Contact: Frank Delimba, Chief, Safety Division, Arlington, Va., FTS.8-235-8647
Distribution: Metal and Nonmetal District Managers, subdistrict Managers, Field Offices, Special Interest Groups, Mine Operators (A/T), Principal Officials
LEHMAN 00792
2
The following is A summary of MSHA's guidelines for approved trailing cables:
Numerical Figure
Action
Number appears on list; MSHA, MESA, or BM notation (e.g., 104-MSHA)
.
No citation
Number does not appear on list regardless of MSHA, MESA, or BM notation (e.g., 109-MSHA)
Further Inquiry Required
Prefix "P"; number appears on list; MSHA, MESA, or BM notation (e.g., P123-MSHA
No citation
Prefix "P"; any number; no quotation of MSHA, MESA, or BM (e.g., P108)
Further Inquiry Required
MSKA personnel may locate trailing cables with an additional numerical figure between the approval number and the MSHA, IJESA, or BM notation (e.g., P123-35-MSHA). The number between the two dashes can be disregarded. It is merely the "test number."
Inquiries regarding the approval of trailing cables, and requests for updated lists of cable manufacturers and approval numbers should be addressed to Jerry Taylor or Robert Boring,. Approval and Certification Center, Triadelphia, ifest Virginia (304-547-0400).
Thomas J. Shepich Administrator for Ketal and
Nonmetal Mine Safety and Health
,
LEHMAN 00793
r Attachment to Program Directive - Standard 5 7 . 4 - 5 1
CABLES - MASTER (Revised December, 1979)
Manufacturers of Cables with MSHA Acceptance Numbers
Company
'
Simplex Hire and Cable Company P.O. Box 397 North Berwick, ME 03906
Anaconda Hire and Cable Company Marlon, IN 46952
Kaiser Aluminum and Chemical Corporation 500 Hood Street Bristol, RI 02809
The Okonite Company P.0. Box 340 Ramsey, NJ 07446
Rome Cable Company 421 Ridge Street Rome, NY 13440
Collyer Insulated Hire Company, Inc. 100 HIgginson Avenue Lincoln, RI 02865
General Electric Company 1285 Boston Avenue Bridgeport, CT 06602
General Cable Corporation Cornish Hire Products 800 Rahway Avenue Union, NJ 07083
Reynolds Metals Company Front and Lloyd Streets Chester, PA 19013
Crescent Insulated Hire and Cable Company, Inc.
Trenton, NJ 08605
Phelps Dodge Cable and Hire Company P.0. Box 391 Yonkers, N1 10702
MSHA Acceptance Number 101-MSHA
102-MSHA "*
103-MSHA
104-MSHA
105-MSHA 107-MSHA
108.-MSHA
110-MSRA
111-MSHA
112-MSHA 114-MSHA
Ij
1
1I!. \ !
-i
1 !
i
1 J
LEHMAN 00794
Page 2
Company
1
Cerro Wire and Cable Company
5500 Maspeth Avenue
.
Maspeth, NY 11378
Teledyne Western Wire and Cable Company2425 East 30 Street Los Angeles, CA 90058
General Cable Corporation
Cornish Wire Products
101 Water Street
Williainstown, MA 01267
'
Whitney-Blake Company P.0. Box K New Haven, CT 05514
.
Continental Copper and Steel Industries, Inc. CCS Hatfield 360 Hurst Street Linden, NJ 07036
Diamond Wire and Cable Company Sycamore, IL 60178
ITT Wire and Cable Division
95 Grand Avenue
Pawtucket, RI 02862
-
Carol Cable Company 249 Roosevelt Avenue Pawtucket, RI 02860
`
Plastic Wire and Cable Corporation P.0. Box 486 Jewett City, CT 06351
Essex- International, Inc. Power Conductor Division 2601 South Adams Street Marion, IN 46952
.
Bell Northern Research Wire and Cable Laboratory P.0. Box 6122 Montreal, Canada
'
MSHA Acceptance Number ' 115-MSHA
116-MSHA 117-MSHA
118-MSHA 120-MSHA
121-MSHA 122-MSHA 123-MSHA 124-MSHA .. 125-MSHA
126-MSHA
LEHMAN 00795
Company
Chester Cable Corporation Chester, NY 10918
The Rockbestoe Company 1910 Cochran Road Pittsburgh, PA 15220
Narrangansett Hire Company 1125 Main Street. Pawtucket, RI 02860
ITT Wire and Cable Division Clinton, MA 01510
Packard Electric P.0. Box 431 Warren, OH 44482
.
Silec 22, Rue Du General Foy Paris (8e) France
Backethal - Draht - und Kable - Werke A.G.
Hanover
West Germany
.
Eastern Electric Wire and Cable Company Interstate Industrial Park Bellmawr, NJ 08030
American Insulated Wire Corporation Central Avenue and Freeman Street Pawtucket, RU 02862
Boston Insulated Wire and Cable Company 55 Bay Street Boston, MA 02125
Calco Electric Wire and CablQ Corporation 21 Haverford Station Road Haverford, PA 19041
Industrlja Kablova . Svetozarevo, Yugoslavia
Manhattan Electric Cable Company Station Plaza Rye, NY 10580:
-
Page '3
MSHA Acceptance Number 127- MSHA 128-MSHA
129-MSHA
131-MSHA 132-MSHA
133-MSHA .
J.34-MSHA
135-MSHA
136-MSHA
13S-MSHA
145-MSHA
152-MSHA 155-MSHA
LEHMAN 00796
Page 4
Company
MSHA Acceptance Number
ExCel Wire and Cable Company 108 Elm Avenue P.0. Box D `Tiffin, OH 44883.
159-MSHA
Corona Insulated Wire Company, Inc. 101 Central Avenue Farmlngdale, NY 11735
.162-MSHA
Felten and Guilleaume Post Fach 805001 5000 Ko In 80
. 164-MSHA
Hendrix Wire and Cable Corporation Milford, NH 03055
165-MSHA
Electrical Conductors, Inc. 2500 Commonwealth Avenue North Chicago, IL 60064
166-MSHA
Southwire Company _ Carrollton, GA 30117
. . . _ . 168-MSHA .
BICC General Cables Limited Leigh Works, Leigh Lancashire WN7 4HB England
. "
177-MSHA
The Rochester Corporation Culpepper, VA 22701
178-MSHA
Trexon Products Company P.0. Box 3880 Oak Park, MI 48237
179-MSHA
Communication and Control Engineering Company, Ltd. 66 Dal.aire Crescent Richmond, Ontario, Canada K02Z0
,, '
,
181-MSHA
Belden Corporation 2000 South Batalra Avenue Geneva, IL 60134
182-MSHA
Canada Wire 147 Laird Drive Toronto, Ontario M4G 3W1
183-MSHA
LEHMAN 00797
Company
Amercable
El Dorado Industrial Park
1200 Bailey Road
P.0. Box 1552
El Dorado, AR 71730
'
'The Kerite Company 49 Day Street Seymour, CT 06483
Sumitomo Electric Industries, Ltd.
606 South Olive Street
'
Los Angeles, CA 90014
Phillips Cables, Ltd. King Street Vest . Brockville, Ontario Canada KGV 5W4
Paje 5 MSHA Acceptance Number
184-HSHA .
186-MSHA
187-MSHA
181-MSHA
LEHMAN 00798
U. S. Department of Labor
Mine safety and HealthAdministration 4015 Wilson Boulevard Arlington. Virginia 22203
March 25,. 1980
.
MSHA MANAGEMENT LETTER n0. O-37
SUBJECT: PROGRAM DIRECTIVE: Standard 55/56/57.6-140 Protecting Blasting Circuits and Electric Blasting Caps from Extraneous Electricity
This document provides guidance for enforcement personnel in the application of new mandatory standard 55/56/57.6-140. The information in this document is intended to clarify and explain certain portions of the standard, and may be used as a basis for responding to public inquiries regarding the standard.
Standard 55/56/57.6-140 requires that.-all blasting circuits and electric blasting caps, which may be initiated by conventional power sources, be protected from sources of extraneous electricity. For the purpose of this standard, sources of extraneous electricity include stray currents and static electricity. Potential conductors of stray current and static electricity are tracks (particularly those that may be used as an electrical return),' pipelines, airlines, power lines, telephone lines, and water. In addition, other possible sources of extraneous electricity are two-way radios and lightning.
The methods for protecting blasting circuits and electric blasting caps from the potential sources of extraneous electricity are isolation, insulation, location and shunting.
Further inquiries regarding this standard shall be addressed to Frank Delimba,
Chief, Division of Safety, Arlington, Virginia, FTS 8-235-8647.
Administrator for Metal and Norunetal Mine Safety and Health
.
.Distribution: Metal and Nonmetal District Managers, Subdistrict Managers, . Field Offices, Special interest Groups, Mine operators (A/I), Principal Officials
LEHMAN 00799
U. S. Department of Labor
Mine Safety and Health Administration 4015 Wilson Boulevard Arlington, Virginia 22203
March 25, 1980
MSHA MANAGEMENT LETTER NO. 80-38
SUBJECT! PROGRAM DIRECTIVE: Standard 55/56/57.4-47 Safety Switches for Belt Conveyors
This document provides guidance for enforcement personnel in the application of new mandatory standard 55/56/57.4-47. The information in this document is intended to clarify and explain certain portions of the standard, and may be used as a basis for responding to public inquiries regarding the standard.
Standard 55/56/57.4-47 requires that belt conveyors shall be equipped with a safety switch capable of automatically stopping the drive pulley in the event of excessive slippage of the belt, where ignition of the belt could create a hazard to personnel. The safety switches required by this standard are available currently on on over-the-counter basis from several manufacturers.
For surface operations, those areas that could create a hazard to personnel include the following:
1. Surge tunnels.
2. Conveyor belts located in areas where other combustible or flammable materials are stored within 25 feet, ttiis is to prevent a conveyor belt fire from spreading and becoming a larger and more serious fire and is consistent with distances used as safeguards in the electrical and explosives standards.
3. Any restricted area where a conveyor belt fire could hinder the escape of personnel who normally wort in that area.
Further inquiries regarding safety switches shall be addressed to Frank Delimba, Chief, Division of Safety, Arlington, Virginia, FTS 8-235-8647.
Thomas J. shepich Administrator for Metal and
Nonmetal Mine Safety and Health
Distribution*. Metal and Nonmetal District Managers, Subdistrict Managers, Field Offices, Special Interest Groups, Mine Operators (A/l), Principal Officials
LEHMAN 00800
U. S. Department of Labor
Mine Safety and HealthAdministration
4015 Wilson Boulevard Arlington, Virginia 22203
March 25, 1980
.
MSHA MANAGEMENT LETTER NO. 80-39
SUBJECT: PROGRAM DIRECTIVE: Standard 55/56/57.14-3 Guarding of Moving Machine Parts
This document provides guidance for enforcement personnel in the application of new mandatory standard 55/56/57.14-3. The information in this document is intended to clarify and explain certain K>rtions`of the standard, and may be used as a basis for responding to public inquiries regarding the standard.
New mandatory standard 55/56/57.14-3 requires that the guards at conveyordrive, conveyor-head, and conveyor--tail pulleys shall extend a distance sufficient to prevent- a person from accidentally reaching behind the guard and becoming caught between the belt and the pulley. This standard is to be cited when there' is a guard at such locations, but it does not extend a distance sufficient to prevent persons from accidentally reaching behind the guard and becoming caught.
The new standard is to be distinguished from standard 55/56/57.14-1 which requires guarding of certain moving machine parts (such as drive, head, tail and takeup pulleys) which may be contacted by, and cause injury to, persons. Standard 55/56/57.14-1 is to be cited in those instances when there is no guard at the conveyor-drive, conveyor-head, or conveyor-tail pulleys.
Further inquiries regarding this standard shall be addressed to Frank Delimba, Chief, Division of Safety, Arlington, Virginia, FTS 8-23^-8647.
Thomas J. Shepich Administrator for fetal and
Nonmetal Mine Safety and Health
Distribution: Metal and Nonmetal District J^anagers, Subdistrict Managers, . Field Offices, Special Interest Groups, Mine Operators (A/I), Principal Officials
LEHMAN 00801
U* S. Department of Labor
Mine Safety and HealthAdministration
4015 Wilson Boulevard Arlington, Virginia 22203
March 25, 1980
MSHA MANAGEMENT LETTER NO. 80-U0
SUBJECT: PROGRAM DIRECTIVE: Standard 55/56/57.9-1 ' Inspection of Self-Propelled Equipment
This document provides guidance for enforcement personnel in the application of new mandatory standard 55/56/57.9-1. The information in this document is . intended to clarify and explain certain portions of the standard, and may be used as a basis for responding to public inquiries regarding the standard.
Standard 55/56/57.9-1 requires equipment operators to inspect self-pro pelled equipment that is to be used during a shift before placing the equip ment into operation. Equipment defects affecting safety must be reported to the mine operator.
The standard applies to all off-road and on-road self-propelled equipment used on mine property during a shift for loading, hauling or dumping materials, or transporting-persons. The standard applies to vehicles such as vans, suburbans, and pick-up trucks which are used at mine sites and remain on mine property. It does not apply to vehicles used to transport persons between locations not on aine property and mine gates. However, if such vehicles transport personnel on mine property (e.g., from the gate-to various sites at the mine), then such equipment must be inspected "by the equipment operator before being placed in operation." As stated in the preamble of the published final rule, the inspection should consist of a visual and opera- tional check of the various primary operating systems affecting safety, such as brakes, lights, tires, steering, and related items.
Further inquiries regarding this standard may be addressed to Frank Delimba, Chief, Division of Safety, Arlington, Virginia 22203, FTS 8-235-B647.
Thomas J, Shepich v Administrator for Metal and
Ncnmet'al Mine Safety and Health
Distribution: -
Metal and Nonmetal District Managers, Subdistrict Managers, Field Offices, Special Interest Groups, Mine Operators (A/I), Principal Officials
LEHMAN 00802
U. S. Department of Labor
Mine Safety and Health Administration 4015 WilsonBoulevard Arlington, Virginia 22203
March 25, 1980
MSHA MANAGEMENT LETTER NO. 80-^1
SUBJECT: PROGRAM DIRECTIVE; Standard 55/56/57.19-39 Drum and Sheave Tread Diameters
This document provides guidance for enforoansnt personnel in the application of new mandatory standard 55/56/57.19-39. The information in this document is intended to clarify and explain certain portions of the standard, and may be used as a basis for responding to public inquiries regarding the standard.
Standard 55/56/57.19-39 establishes specific drum and sheave diameters for personnel hoists installed after November 15, 1979. As used in the standard, a personnel hoist means any hoist that is used in a mine for .lowering or raising persons, or persons and materials.
The standard contains two exemptions. The first applies to emergency escape hoists, and the second applies to slew speed hoists. The second exemption permits the use of smaller diameter drums and sheaves provided the rope speed is 200 feet per minute or less, and is intended to include shaft sinking or other construction projects when hoist speeds are 200 feet pier minute or less.
As stated in the preamble statenerrt to the final rule (44 FR 48490, August 17, 1979) ''the standard allows the continued use of present equipment, but requires that all future installations meet the ANSI D/d Ifcitios for drums and sheaves. --" Therefore, oenplianoe with the new D/d Ratios in this standard is not mandatory if, before Noverrber 15, 1979: (1) hoists are or have been used in mining opera tions; (2) hoists are manufactured and available for use in mining operations; or (3) hoists are being manufactured under a specific order by a mine operator and component parts are oonpleted and available for assembly. In allowing the continued use of present equipment as indicated above, tBHft inspectors shall assure that such hoists comply with appropriate hoisting standards in Section 19 of 30 GTR Parts 55, 56 and 57.
In those situations where a personnel hoist is being manufactured and the ccnpanents had not been fabricated or were not ready for assembly prior to November 15, 1979, the hoist must comply with the new D/d Ratios. However, the mine operator may file a petition to modify the application of standard 55/56/ 57.19-39 under section 101(c) of the Federal Mine Safety and Health Act of 1977.
' Further inquiries regarding this standard nay be-addressed to Frank Delimba, Chief, Division of Safety, Arlington, Virginia 22203, FIB 8-235-8647.
Thomas J. Shepich Administrator for Metal and
Nonmetal Mine safety and Health
Distribution: Metal and Nonmetal District Managers, Subdistrict Managers,
Field Offices, Special interest Groups, Mine Operators (A/I),
Principal Officials
'
LEHMAN 00803
2
should not be allowed unless no other travelway is available- However,
if persons do travel by stationary electrical equipment, standard
55/56/57.11-1 requires that a safe means of access be provided.
.
Further inquiries regarding this standard may be addressed to Frank Delimba, Chief, Division of Safety, Arlington, Virginia, FTS 8-235-8647.
Thomas J. Shepich Administrator for Metal and
Nonmetal Mine Safety and Health
LEHMAN 00804
U. S. Department of Labor
Mine Safety and HealthAdministration 4015 Wilson Boulevard
Arlington. Virginia 22203
March 25, 1380
MSHA MANAGEMENT LETTER NO. 'Q0-k2
SUBJECT: PROGRAM DIRECTIVE: Standard 55/56/57.12-19 Suitable Clearance Around Stationary Electrical Equipment
This document provides guidance for enforcement personnel in the application of new mandatory standard 55/56/57.12-19. The information in this document is intended to clarify and explain certain portions of the standard, and may be used as a basis for responding to public inquiries regarding the standard.
Standard 55/56/57.12-19 requires that where access is necessary, suitable clearance shall be provided at stationary electrical equipment or switch gear. The intention of this standard is to provide sufficient access and working space around such electrical equipment to insure worker safety and to avoid contact by persons with electrical components.
The standard is intended to apply to the many and varied situations that do or will exist on mine property. Among the general factors to be considered in determining "suitable clearance" are voltages and conductors (including size), insulation, guards, existing passage or working space, direction of access to electrical components, potential eiq>osure to live or exposed electrical parts, and the grounding of live parts.
The current editions of the. National Electrical Code and the National Elec
trical Safety Code may be used as guidance J.n determining "suitable
clearance." The provisions of the National Electrical Code for safe work
clearances around electrical equipment can be found in Article 110
("Requirements for Electrical Installations") and Article 710 ("Over 600 Volts,
Nominal, General"). Part 1 of the National Electrical Safety Oode contains
two sections that may be of assistance: Section 11 ("Protective Arrange
ments in Electrical Supply Stations") and Section 12 ("Protective Arrange-
ments of Equipment"). The National Electrical Code may be obtained from the
National Fire Protection Association, 470 Atlantic Avenue, Boston, Massa
chusetts 02210. The National Electrical Safety Code (also referred to
as ANSI-C2) may be obtained from the Institute of Electrical and Electronics
Engineers, Inc., National Bureau of Standards, 345 East 47th Street, New York,
New York 10Q17.
'
Areas around stationary electrical equipment or switch gear should be re stricted to authorized persons. Normal travel by or through such equipment
Contact: Frank Delimba, Chief, Safety Division, Arlington, Va., FTS-8-235-8647
Distribution: Metal and Nonmetal District Managers, Subdistrict Managers, Field Offices, Special Interest Groups, Mine Operators (A/I), Principal Officials
LEHMAN 00805
U . S. D e p a rtm e n t o f L a b o r
Mine Safety and H ealth A dm inistration 4015 W ilson B oulevard Arlington. Virginia 22203
March 25, 1980
MSHA MANAGEMENT LETTER NO. 80-1*3
SU BJECT: PROGRAM D IREC TIVE: Stand ard 55/56/57.4-41 E x its from B u ild in g s o r S tru c tu re s .
T h is document p ro v id e s guidance fo r enforcem ent p e rso n n el in th e a p p lic a tio n o f new m andatory stan d ard 55/56/57.4-41. The in fo rm a tio n in t h is document i s in ten d ed to c la r if y and e x p la in c e r ta in p o rtio n s o f th e sta n d a rd , and may be used as a b a s is fo r responding to p u b lic in q u ir ie s reg a rd in g th e stan d ard .
Stand ard 55/56/57.4-41 re q u ire s th a t eve ry b u ild in g o r s tr u c tu re where persons n orm ally w o rk .s h a ll be p ro vid ed w ith e x its s u f f ic ie n t to p erm it th e prompt escape o f persons in case o f f i r e . The stan d ard a p p lie s to e ve ry b u ild in g o r s tru c tu re where "p erso ns norm ally w o rk ."
Exclu ded from th e re q u ire m e n ts.o f t h is standard a re th o se are a s where persons w ork in fr e q u e n tly , e . g . , change rooms, surge tu n n e ls , t o i l e t f a c i l i t i e s , c a f e t e r ia s . " E x it s " may be doorw ays, passagew ays, windows o r o th e r openings t h a t le a d out o f th e b u ild in g o r s tru c tu re . W h ile th e stan d ard uses th e word " e x it s " , a s in g le e x it may be acce p ta b le where i t p e rm its th e prompt escape o f persons in case o f f ir e .
When co n s id e rin g -what c o n s titu te s s u f f ic ie n t e x it s , th e fo llo w in g fa c to rs should be co n sid ered : (1) th e s it e o f the e x it ( s ) ; (2) th e h e ig h t o f th e e x it (s )'f r o m the ground; (3 ) t h e .s it e o f th e b u ild in g ; (4) th e number o f p ersons who n o rm ally work in th e area s e rv ic e d b y 'th e e x it ( s ) ; (5) th e n atu re o f the o p e ra tio n s; (6) the presence o f p o te n tia l f i r e hazard s; (7) th e typ e o f m a te ria ls o f w hich th e b u ild in g is .co n stru cte d , e . g . , wood, b r ic k , b lo c k , sto n e , m e ta l, co n cre te ; (8) th e presence o f f ir e sup pression d e vice s o r th e a v a ila b ilit y o f f ir e e x tin g u ish ers.
F u rth e r in q u ir ie s re g a rd in g t h is stan d ard may be addressed to Fran k D elim ba, C h ie f, D iv is io n o f S a fe ty , A rlin g to n , V ir g in ia , FTS 8-235-8647.
A d m in is tra to r fo r M etal and Nonmetal Mine S a fe ty and H e a lth
D is tr ib u tio n :
M e ta l and N onm etal D is t r ic t M an agers, S u b d is tr ic t M a n a gers, F ie ld O f f i c e s , S p e c ia l I n t e r e s t G ro u p s , M in e O p e r a to r s ( A / I ) , P r in c ip a l O ff ic ia ls
LEHMAN 00806
U. S . D e p a rtm e n t of L ab o r
Mine Safety and H ealth Adm inistration 4015 W ilson Boulevard Arlington, Virginia 22203
March 25, 1980-
MSHA MANAGEMENT LETTER NO. 80-4^
SUBJECT: PROGRAM D IREC TIVE: Standard 55/56/57.16-16 O p eratin g Fork L i f t and s im ila r Type L i f t Trucks
T h is document p ro vid e s guidance fo r enforcem ent p erso n n el in th e a p p lic a tio n o f new m andatory stan dard 55/56/57.16-16. The in fo rm a tio n in t h is document , is in ten d ed to c la r if y and e x p la in c e rta in p o rtio n s o f th e sta n d a rd , and may be used as a b a s is fo r responding to p u b lic in q u ir ie s reg ard in g th e stan d ard .
Stand ard 55/56/57.16-16 p ro v id e s th a t fo rk and o th er s im ila r ty p e l i f t tru c k s must be o p erated : (a) w ith th e u p rig h ts t ilt e d back (b) w ith th e lo ad in th e upgrade p o s itio n .when tr a v e lin g on grades ste e p e r th an 10 p e rc e n t) (c ) w ith th e lo a d not ra is e d o r low ered d u rin g t r a v e l, ex cep t fo r m inor ad ju stm en ts; and (d) i f unloaded# w ith th e load-engaging mechanism downgrade.
T h is stan dard is in ten ded to in su re th a t s a fe l i f t tru c k o p e ratin g procedures w ill be used a t a l l tim es.
The req u irem en t th a t lo ad engaging d e vice s be p la c e d in a downgrade p o s itio n when tr a v e lin g on a l l grades r e f le c t s th e accepted s a fe ty p r a c tic e o f tr a v e lin g o r tramming w ith th e load-engaging mechanism as low as p o s s ib le . T h is p r a c tic e i s s e t fo rth in Chapter 22, Powered In d u s t r ia l T ru ck s, In d u s t r ia l S a fe ty , p u b lish ed by th e N a tio n a l S a fe ty c o u n c il and is a ls o a requirem ent o f th e O ccu p atio nal S a fe ty and H e a lth A d m in is tra tio n , standard 29 CFR 1910.178(n ) ( i ) , ( i i ) , and ( i i i ) . In most s itu a tio n s when tramming w ith o u t a lo a d , th e load-engaging mechanism should be k e p t as clo s e to th e ' ground as s a fe ty p e rm its. Hcw ever, in s itu a tio n s where adjustm ents w i l l be n e ce ssa ry to f a c i l i t a t e sa fe o p e ra tio n o f th e v e h ic le ( e .g ., when tr a v e lin g on in c lin e s , d e c lin e s o r o ve r rough t e r r a in ) , th e load-engaging mechanism may be a d ju ste d en ro u te.
F u rth e r in q u ir ie s reg a rd in g t h is standard s h a ll be addressed to Fran k D eliniba, C h ie f, D iv is io n o f S a fe ty ,' A rlin g to n , V ir g in ia , FTS 8-236-8647.
Thomas J . Shepich A d m in istrato r, fo r M etal and
Nonmetal Mine S a fe ty and H e a lth
*
D is trib u tio n : .
M etal and Nonmetal D is t r ic t M anagers, S u b d is tr ic t M anagers,
F ie ld O ffic e s , S p e c ia l In te r e s t Groups, Mine O p erators ( A / I) ,
P rin c ip a l O ffic ia ls
.
LEHMAN 00807
IJ. S . D e p a r tm e n t o f L a b o r
M ine Safety and Health Administration 4015 W ilson B oulevard A rlington, Virginia 22203
March 25, 1980
MSHA MANAGEMENT LETTER NO- SO-if-5
SUBJECT: PROGRAM D IREC TIVE: Stan d ard 55/56/57.4-27 F ir e E x tin g u is h e rs fo r S e lf- P ro p e lle d M bile Equipment
T h is document p ro v id e s guidance fo r enforcem ent p erso n n el in th e a p p lic a tio n
o f new m andatory standard 55/56/57.4-27. The in fo rm a tio n in t h is document is in ten d ed to c l a r i f y and e x p la in c e r ta in p o rtio n s o f th e sta n d a rd , and may be used as a b a s is fo r responding to p u b lic in q u ir ie s re g a rd in g th e s ta n d a rd .
Standard 55/56/57.4-27 re q u ire s th a t whenever s e lf- p ro p e lle d m obile eq uip ment is used, i t s h a ll be p ro vid ed w ith a s u ita b le f ir e e x tin g u is h e r r e a d ily a c c e s s ib le to th e equipm ent o p e rato r.
The pream ble .statem ent fo r standard 55/56/57.4-27 in d ic a te d th a t th e standard
does not re q u ire f ir e e x tin g u ish e rs to be p laced in s id e " s t a f f au to m o b iles."
The phrase " s t a f f au to m o b iles" means passenger c a rs owned, operated or
lea se d by th e m ine o p e rato r and used to tra n s p o rt persons to and from th e
mine u sin g p u b lic o r p r iv a te highw ays and roadways and whicdi rem ain in
p a rk in g areas w h ile a t th e m ine. The standard a ls o is n ot in ten d ed to ap p ly
to va n s, suburbans, o r s im ila r v e h ic le s used in th e same manner as " s t a f f
au to m o b iles" above. These v e h ic le s need n o t be p ro vid ed w ith f ir e e x tin -
u is h e rs even though th e y may be used in fre q u e n tly fo r t r a v e l a t th e mine s i t e .
However, company owned o r operated v e h ic le s th a t are o fte n used a t th e mine
s it e fo r m ining purposes -( e . g . , to h a u l equipm ent, s u p p lie s , e x p lo s iv e s ,
r e p a ir o r replacem en t p a r ts ; o r , to tra n s p o rt persons from one lo c a tio n to
an other on th e mine p ro p e rty ) must have a s u ita b le f ir e e x tin g u is h e r a c c e s s ib le
to the d riv e r.
,
F u rth e r in q u ir ie s reg ard in g t h is standard may be addressed to Fran k D elim ba, C h ie f, D iv is io n o f S a fe ty , A rlin g to n , V ir g in ia 22203, FTS 8-235-8647.
A d m in istra to r fo r M etal and Nonmetal Mine S a fe ty and H e a lth
D is tr ib u tio n :
M e ta l and N onm etal D is t r ic t M a n a gers, S u b d is tr ic t M a n a gers,
F i e l d O f f i c e s , S p e c ia l I n t e r e s t G ro u p s , M in e O p e r a to r s ( A / I ) ,
P r in c ip a l o f fic ia ls
.
LEHMAN 00808
U S. Department of tabor Mine Safety and Health Administration Arlington, Va. 22203
Official Business
Penalty lor Privale Use. S300
Postage and Fees Paid r U S. Department ot Labor
Third Class Mail
Lab-441
2800959
CNTY: SOMERSET
SOUTH P L A IN F IE L D M IL L
C Y P R U S I N D U S T R I A L M I N E R A L S COP
6 5 L METUCHEN ROAD
6 S. PLAIN FIELD
NJ
0708C-
LEHMAN 00809
LOSS-CONTROL INSPECTION
This list is intended only as a reminder. Look for other unsafe acts and condi
tions, and report them so that corrective action can be taken. '
Machinery
Point of operation guards Belts. Dullevs. cears. shafts, etc.
Grindinq wheels Air line safety chains Maintenance & oil leakaae
Oilinq, cleaning & adlustind Emeraencv Stops operational
Not OK OK Comments
Electrical
Lockout
Cover plates
`
Doors closed
Label disconnects
Conduit
'
Insulating mats
Danqer signs
Ground fault protection
Emergency liqhtinq/operational
Lights guarded
Tools double-insulated
Extension cords
Machinery grounded, continuity tests
Gas Cylinders & Welding
Cylinders secured upriqht Caps in place Gases stored separately Cylinders marked empty/full Valves closed ,* Flashback present Fire extinouisher at site
Undamaqed welding lead
Cylinders & hose good condition
Welding screens present Exhaust ventilation present Cylinders free of grease/oil
'
Personal Protective Equipment
Glasses
.
Hard hat
Safety shoes
Hearing protection
.
Goggles
Face shields
.
Respirators
Gloves
Fall Protection
Protective clothing
LEHMAN 00810
loss-Control Inspection
Page 2
.
.
Fire Protection___________________________________ OK Sprinkler systems
Fire hoses & nozzles
Extinguisher on mobile eauiDment/accessible
Extinguisher in accessible locals
Extinguisher on welding machine
Extinguisher on oxv-aeetvlene carts Extinguisher charqed & sealed
Flammable liquid storage Oil & qrease storage "No Smoking" siqns
'
Safety cans - labeled Drip pans
Containers for oil waste & rags
..
Bonding wires/clamps
:
Housekeeping Fire exits marked/signs '
Emergency ligbting/operational
,
Housekeeping
Storaqe
Floors
Aisles
Materials stacked adequately
Stairs
Walkways .
Spillage
Clear access to safety equipment
Vacuum systems adequate
Break areas/lunch rooms
Bathroom facilities
'
Disposal of waste
.
'
First Aid Equipment .
First aid kits/replenished
Stretcher/oxygen .
-
Blankets
Emergency showers/eye washes
Emergency procedures/ambulance transport
Tools Powered tools
Double insulated
Grounded
Guards
Tool rests/tongue guards
Shields
Stored properly
Finger pressure controls
Hand tools
-
heads mushroomed
Worn
Modified '
Not OK
Comments -
LEHMAN 00811
Loss-Control Inspection .
Page 3
.
Mobile Equipment________________________________
Tires
Brakes
Backup alarm
Lights
Horn
R.O.P.5.
Fire Extinguisher
Seat belts.
tTindows
Housekeeping
qualified operators
:
Berms on Roads
OK
. Material Handling
CaBles, hoist
.
51inqs
Manlifts
Ropes
Chains
Come-a-lonqs
Emergency stops on conveyors
Overhead cranes
Load' limits
Ladders, Platforms, Walkways
Tread
Handrails
Mid-rails
Toeboards
IriPDinq hazards.,
.
Stairs
"
Chain handrails
Ladder rungs
Ladder rails
Properly secured
Safe access
-
Safety Practices Personal protective eauiDment used
hearing protection -
- respirators - eye protection
- goqqles (grinding, chemicals, cuttinq) - fall protection - seat belts
- gloves (chemicals, welding cutting) -protective clothing
.
Not
OK Comments
--i
.
LEHMAN 00812
Loss-Control Inspection
Page 4
;
Safety Practices (Cont'd)
Not OK OK Comments
Material Handling - proper lifting techniques used - equipment operation - mobile equipment operated at speeds appropriate
to conditions (weather. congestion, etc.1
- pallets stacked evenly - are chock blocks used - vehicles off when unattended - vehicles parked out of traffic areas
- dock plates secured properly - open loading docks secured w/rail
- safe door opening/closing procedures observed - blue flag procedures observed - chains, hoists, slings used properly - load limits determined
Electricity
GFCI used Equipment locked out properly
Unauthorized repair of electrical equipment
Clearance observed at overhead power lines
Disconnects used properly
" Fire Protection No Smoking areas observed Fire extinguisher use understood Improper use of gasoline/storage
Housekeeping rules observed Fire drill/escape procedures understood Fire extinguisher present during cuttinq/weldinq
Miscellaneous
Horseplay/practical Jokes
Does employee understand job assignment/qualified?
Takinq shortcuts
Ignoring safety signs
.
working under a load
work area inspections performed
Pre-shift inspections performed
Cleanup performed during shift
t
LEHMAN 00813
U.S. Department of Labor
M in e Safety and H ealth Adm inistration 4015 W ils o n Boulevard A rlin g to n , Virginia22203
A p ril 07, 1986
MS HA P R O G R A M I N F O R M A T I O N B U L L E T I N NO. 86-2M
SUBJECT: Hazard Communication
This document provides guidance concerning the impact of the O S H A h a z a r d c o m m u n i c a t i o n s t a n d a r d , 29 C F R 1 9 1 0 . 1 2 0 0 (48 F R 5 3 3 4 0 , November 25, 1983) and various State right-to-know laws on the mining industry. It may also be used as the basis for responding to public inquiries on the subject. For the reasons discussed below, operators should be advised that the OSHA h a z a r d c o m m u n i c a t i o n rule is not a p p l i c a b l e to m i n i n g a c t i v i ties within MSHA's jurisdiction.
The OSHA standard requires chemical manufacturers listed within
S I C C o d e s 20 thro ug h 39 (Division D, S t a n d a r d I n d u s t r i a l C l a s s i
fication Manual) and importers to determine if chemicals produc ed
in their workplaces or imported by them are hazardous, and
label each hazardous chemical leaving their workplace.
Chemical
manufacturers and importers must develop material safety data
sheets for each hazardous chemical they produce or import.
In addition, covered employers -- must develop a written hazard
communication program and provide training for their employees.
INQUIRIES:
Marvin Nichols, Chief, Division of Health, Metal and Nonmetal Mine Safety and Health,
on (703) 235-8307
DISTRIBUTION:
All Mine Operators District Managers for Metal and Nonmetal Mine Safety and Health Principal Officials, Headquarters Superintendent, National Academy
1/ OS HA has proposed to extend coverage of the hazard communication rule to ge n e r a l in d u s t r y (See 50 F R 48794, N o v e m b e r 27, 1985).
2 / (Defined as "Persons engaged in a business within SIC Codes 20 th ro ug h 39 w h e r e c h e m i c a l s are either used, or are p r o d u c e d for use or distribution.")
LEHMAN 00814
The OSHA standard specifically exempts the coal mining industry. While a few metal and nonmetal operations appear to fall within the designated S I C Codes, the OS HA rule is silent as its a p p l i cability to the mining industry as a whole.
The Federal Mine Safety and Health Act of 1977, 30 U.S.C. 802 (1982), (Mine Act) defines a "coal or other mine" in e x tr em el y broad terms and court cases have sustained the full scope of this jurisdiction. Additionally, section 3(h)(1) of the Mine Act directs the Secretary of Labor, in determining what constitutes mineral milling, to give due consideration to the convenience of administration resulting from the delegation to one Assistant Secretary of all authority with respect to the health and safety of miners employed at one physical establishment.
The legislative history of the Mine Act explains MSHA's authority by stating that the term "mine" was to be given the "broadest possible interpretation and that [jurisdictional] doubts were to be resolved in favor of inclusion of a facility within the co ve ra ge of the [Mine] Act." Congress specifically distinguished the mining industry from manufacturing and intended that one agency, MSHA, enforce uniform safety and health standards and provisions ensuring miners' rights.
Relevant to determining the respective coverage of MSHA and O S H A standards are the guidelines contained in the Interagency A g r e e m e n t , 44 F R 22827, A p r i l 17, 1979. T h i s a g r e e m e n t stat es the general principle that MSHA will exercise jurisdiction over unsafe and unhealthful working conditions on mine sites and milling operations. Accordingly, MSHA has promulgated standards requiring miners to be trained in hazard recognition and avoidance including the hazards of handling chemical products. Moreover, warning and labeling requirements for metal and non metal mines specifically require that hazardous areas be posted in order to warn miners and that toxic substances be labeled, b o t h in a manner which identifies the hazard involved. In advising operators, applicable MSHA standards are attached for your information.
R e g a r d i n g the effect of S t a t e " r i g h t - t o - k n o w " laws at mi n i n g operations, section 506 of the Mine Act permits application of State laws that do not conflict with its provisions or regu lations. State laws that are more stringent than MSHA standards, or cover health and safety in mines where MSHA has no such standards, are .still applicable to mines. In general, State right-to-know laws address the threat to public health caused
LEHMAN 00815
by workplace hazardous substances in the environment and they m a y 'require employers to label hazardous chemicals in their workplaces and inform community residents of the potential hazards and associated exposure. Education and training of employees may also be required under State laws. Roy L. Bernard Administrator' for
Metal and Nonmetal Attachment
LEHMAN 00816
Attachment
30 CFR 56/57.16004 Containers for hazardous materials.
30 CFR 56/57.20011 Barricades and warning signs.
30 CFR 56/57.20012 Labeling of toxic materials.
30 CFR 48.5 Training of new miners; minimum course of instruction; hours of instruction.
30 CFR 48.6 Training of newly employed experienced miners;
minimum courses of instruction.
'
30 CFR 48.7
Training of miners assigned to a task in which they have no previous experience; minimum courses of instruction.
30 CFR 48.8 Annual refresher training of miners; minimum courses of instruction; hours of instruction.
30 CFR 48.25 Training of new miners; minimum courses of instruction; hours of instruction.*
'
30 CFR 48.26 Training of newly employed experienced miners minimum courses of instruction.*
30 CFR 48.27
Training of miners assigned to a task in which they have no previous experience; minimum courses of instruction.*
30 CFR 48.28 Annual refresher training of miners; minimum courses of instruction; hours of instruction.*
Note: See Department of Labor, Health and Human Services, and Education and Related Agencies Appropriation Act, 1986, Pub. L. n o . 99-178, 99 Stat. 1107 (1985), providing funding for fiscal year ending September 30, 1986, which restricts funding for enforcement of any training requirement pursuant t o s e c t i o n s 115 a n d 10 4( g) (1) o f the M i n e A c t w i t h '" re sp ec t to shell dredging, or with respect to any sand, gravel, surface stone, surface clay, colloidal phosphate, or surface limestone
m in e .
G P O 922> Sfl I
LEHMAN 00817
U .S . D e p a rtm e n t o f L a b o r ' '
M ine S a fe ty end H ealth A d m in is tra tio n 4015 W ils o n B o u le v a rd A rlin g to n . V irg in ia 222 0 3
Official Business
P enalty fo r Private Use. $30 0
F in t- c ia n M alt Postage a n d Fees P aid U.S. D e p a rtm e n t o f Lab o r Permit Number G-59
2800959
CNTYS8 M ID D LESEX
SOUTH P L A IN F IE L D M IL L
CYPRUS MINES CORPORATION
65L METUCHEN ROAD
S . PLA IN FIELD
NJ
07080
LEHMAN 00818
c<? n ffl
T*
f e iA f c
C*iPj
(P**JL
U S . D e p a rtm e n t Of L a b o r '
Mine Safety and H ealth A dm inistration P.O. Box 1874 ' Albany, NY 12201-1874
J u ly 30, 1986
M r. K e ith B . Lehman, M ill Su p erin ten d en t C yprus M ines C o rp o ratio n 651 Metuchen Road So u th P la in f ie ld , New Je r s e y 07080
D ear M r. Lehman:
The enclosed in sp e ctio n re p o rt co vers a F e d e ra l in sp e ctio n of the South P l a in f ie ld M i l l , I.D . No. 28-00959, South P la in f ie ld , New Je r s e y , conducted on Ju n e 2-3, 1986. The in s p e c tio n was made pu rsu ant to P u b lic Law 91-173 (83 STAT. 742) as amended by P u b lic Law 95-164 (91 STAT. 1290).
A c tio n s taken as a r e s u lt of th is in sp e ctio n w ere:
ORIGINAL ACTIONS THIS INSPECTION:
Issu e
Term inate
C ita tio n s :
O rders:
M odify
Extend
Rep by O rder V acate
ACTIONS ON PREVIOUS VIOLATIONS:
Issu e
Term inate
C ita tio n s :
O rders:
M odify
Extend 1
Rep by O rder V acate
S in c e re ly yours,
Jtuu H a ro ld L . Thompson
'
S u b d is tr ic t Manager
M e ta l and Nonmetal M ine S a fe ty and
H e a lth , N ortheastern D is tr ic t
c c : T. K . Shea, C h ie f M ine S a fe ty E n g in e e r, D ept, o f Lab o r and In d u s try
LEHMAN 00820
ATTACHMENT Man-hours f o r th e f i r s t q u a rte r of 1986 w ere 3,646. There w ere no re p o rta b le a c c id e n ts . The in c id e n c e r a te and s e v e r ity measure were z ero . S a fe ty was d iscu ssed w ith two em ployees. T op ics were f o r k l i f t s a fe ty , house k e e p in g , and f a t a l a c c id e n ts . A re v ie w of reco rd s in d ic a te d th e o p e rato r was in com pliance w ith F a r t 50 re p o rtin g req u irem en ts o u tlin e d in F a r t 50.10, .20 and .3 0 .
LEHMAN 00821
Miscellaneous Contaminants Sampling Results
Mine ID Number
28-00959
Date a i Samptels)
6/3/86
M ins Name
South P la in f ie ld M ill
U. S. Department of Labor Mine Safety and Health Administration
Contaminant
IH Gas
O Vapor
Company Name
Cyprus M ines C orpo ratio n
D Mist
) J 3 Other (specify! SLM Readin gs
Address
651 Metuchen Rd. South P la in f ie ld , N J
07080
Name and Social Security Number Occupation and Location
M ill operator - m ill
Sample
Number
Sampling Contaminant Name Time (mini
Contamin SWA o r "
ant Concen TW A*
tration
I
>*
< jiB ftill
TLV
Comments I"
In s ta n t N oise exposure 74
90
Bagger - m ill
In s ta n t N oise exposure 80
90
LEHMAN 00822
M S H A F o rm 4 0 0 0 -2 2 .0 . 81 (revised!
Circle calculation method used
" S p e c ify Concentration Units
Crystalline Silica Dust Sampling Results
BsrnyrosBS------------------ Oataol Samplatil
28-00959
6/2&3/S6
MincNjms
South P la in fie ld M ill
NamaandSocialSecurity Number 3cBunatlonandLocation
D a n ie l Damen M iguel C ontreras
M ill operator M ill
Bagger M ill
U. S. Department of Labor MinSafety and HealthAdministration
TypaolSampla toM
0 (tarpirabia
ConUmifwnt 0 Quartz
CrHtobdila
Q Tridymtta
*
CofflponyNhiw
Cyprus M ines C orporation
Addrau
651 Metuchen Road, South P la in f ie ld , NJ 07080
Sela Number
Sampling Sunpli StOj
*S2
Ttma(mki) VWlfmgl WMitlmg)
swJT" tlv
Imgftn^l
[aQfWMfltt
5-X-
060 480
.662
0
0
.81
5.00
In com pliance
5-X061 480 . .544 0 0 .68 5.00 1 In com pliance
LEHMAN 00823
MSHA Form 40O2,Oei. 81 b w M I
'O re l calculation malhod tad
Mine Gftation/Order
CpnliaiJation
U S. Department of Labor Mine Safety and Health Administration
S e c tio n I --S u b s e q u e n t A c tio n /C o n tin u a tio n O ste
1. S u b s e q u e n t'A c tio n
A . Served T o
K im A .
la . C on tin u atio n _D
L o i* > ijj M
2. Dated (O rig in a l Issue)
M0
/
,u s r r :
6 . M ine
f/A
. v fe i
,
AML
;
S e c tio n I I --J u s tific a tio n f o r A c tio n
Da 3 . C ita tio n /
n Order Number
5. O perator
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LEHMAN 00 82 4
C HA R LES SC RR A IN O Com m M om r
S T A T E O F X B W JE R 8 E Y
Depa r t m en t o r La bo r
DIVISION OF PLANNING AND RESEARCH
CNM J TRENTON. NEW JERSEY
00025-0383
O F F IC E O F T H E D IR EC TO R
(09) 303-18 S 7
Dear Em ployer:
The U n ited S ta te s Department o f Labor and the New Je r s e y Department o f Labor are c u r re n tly in need of v i t a l inform ation regarding the o ccu p atio n al s tru c tu re o f New J e r s e y 's work fo rc e . T h is in fo rm a tio n is o f g re a t importance fo r the follow ing reasons:
I t a llo w s e d u c a tio n a l and v o c a tio n a l p lan n ers to s tr u c tu re programs th a t w i l l b e st meet in d u s t r y 's fu tu re lab or needs.
I t p ro vid es f a c t u a l d a ta which are needed fo r a more e f f i c i e n t a l l o cator! o f p u b lic ta x d o lla r s t o e d u c a tio n a l and v o c a t io n a l programs.
I t e s ta b lis h e s a b a s is upon which in d iv id u a ls can make i n t e l l i g e n t c a re e r d e c is io n s and thus t r a in fo r jobs th a t w i l be demanded by in d u s try .
I t p ro vid es an in v e n to ry o f l o c a l , s t a t e , n a t io n a l manpower re s o u rc e s .
We are askin g you to cooperate w ith us in our attem pt to spend the p u b lic ' s tax d o lla r s w is e ly and to a s s is t our c it iz e n s in fin d in g m eaningful employment.
You can make a v a lu a b le c o n trib u tio n to our e f f o r t by com pleting the en closed q u e stio n n a ire and re tu rn in g i t w it h in two weeks. The purpose o f the q u e s tio n n a ir e is to o b ta in your f ir m 's employment by o ccu p atio n . W h ile com pleting i t , you may w ish to r e f e r to the "H in ts fo r F i l l i n g Out an OES Form" which we have enclosed.
The c o n f i d e n t i a l i t y o f a l l respondents is guaranteed by law . D ata are published by in d u stry group w ith ou t re v e a lin g the id e n t it y o f in d iv id u a l p a r t ic ip a tin g em ployers. Copies o f re p o rts w i l l be made a v a ila b le t o p a r t ic ip a n t s upon req u est. F a s t ex p erien ce has in d ic a te d to us th a t many employers regard these re p o rts as v a lu a b le a d d itio n s t o t h e ir own d a ta re s o u rc e s .
Thank you fo r your co o p eratio n .
Sin cerely,
O ffic e o f Demographic & Economic A n a ly s is
Enc.
RP-36 (R .J.8 7 )
New Jersey is An Equal Opportunity Employer
LEHMAN 0082S
HELPFUL HINTS FOR OES SURVEY
D ir e c t io n s - Read the d ir e c t io n s before beginning. This form is much s im p ler than i t looks.
Match D e s c r ip tio n s . Not T i t l e s - When p la c in g employees in our c a te g o r ie s , match jo b d e s c r ip tio n s , not t i t l e s . I f some of your ca te g o rie s do not f i t in to any o f o u rs, l i s t them (along w ith a b r ie f job d e s c rip tio n and number in th at c a te g o ry ) in S e c tio n V at the end of the form.
M u ltip le Job D u ties- Employees w ith m u ltip le job d u tie s should be l is t e d in only one catego ry- the one w ith the h ig h e st s k i l l le v e l . I f th ey do s e v e r a l jobs at the same s k i l l l e v e l , put them in the one they spend the most tim e.
Owners" I f you are an owner, count y o u r s e lf o n ly i f your company is in co rp o rate d and you are a s a la r ie d employee.
Managers and S u p e rv is o rs - D ir e c t s u p e rvis o rs (o r in sm all fir m s , owner/managers who han dle both s u p e rv is o ry and a d m in is tr a tiv e fu n c tio n s ) should go in one of the F i r s t Lin e S u p e rv is o r & M anager-Supervisor c a te g o r ie s : which one depends on the type of w orkers' they s u p e rv is e . Top-Management, c a te g o rie s (th o se w ith an o f f ic e code b eginning w ith a 1) should o n ly in c lu d e management personnel who are h ig h e r than F i r s t L in e S u p e rv is o r & M anager-Supervisor in the company h ie r a r c h y . Employees w ith a management t i t l e who manage a fu n c tio n (as opposed to managing a department of employees) should be p laced in the a p p ro p ria te p r o fe s s io n a l ca te g o ry (one w ith an O ffic e Code beginning w ith a 2 or 3 ).
R esearch and Development- For a d e f in it io n of what R&D employees a re , see the in s id e cover of the form (S e c tio n I I I ) . To code R&D o ccu p atio n s, put the t o t a l number of employees in the categ o ry in the w h ite a re a . Beneath th a t , in the shaded a re a , put down how many are R&D.
KEEP A COPY of the form in case we have any q u e stio n s.
I f you should need any fu rth e r a s s is ta n c e w ith th is form f e e l fre e to c a l l the OES s t a f f COLLECT at 609-292-1857.
LEHMAN 00826
LE H M A N 00827
NDEX OF OCCUPATIONAL TITLES AND PAGE NUMBERS
aNT AUDITORS . ..
WO*.-- .'O *
___ ........... .........
-*.n :: ACCOUNTING. NO AD0tT|NCLERX5_____
8 S '. ;L- "4 'JC K M* CHa^iCS. ANC 0 E |E K !N SPECIALIST
CONSTRUCTION TRACES ANO cXT ftflC r3^ BS5 H K E H ELPERS CONVEYOR OPERATORS ANO TENOERS CRUSH1NC, QRINPINC. MtXINC. ANOBLENOINC MACHINE OPERATORS ANO TENDERS~ OR AFTERS..^------------------- ---------------------------------------------
PR A C U N E o p e r a t o r s -------------------------------------------------------
OAEOGE OPERATORS ANO OlPPCR T EN D ER S_____________,------------- ,, ,, ---- --EARTH ORILLERS. EXCEPT OIL ANO CAS.. EXCAVATJMG AND LOA DWG MACHNE OPEflATORS..................
FINANCIAL MANAGERS____
_____ -- __ - ________________
FIRST LINE SUPERVISO RS AHO MANAQER/SUPCRVISORS- CONSTRUCTION TRADES ANO EXTRACTIVE
WORKERS. FIRST LINE SU PERV ISO RS ANO MANACER/SUPERVISORS* SA L E S ANO RELATED OCCUPATIONS--
FREIGHT, STOCK* ANO MATERIAL MOVERS, HANO_........ -- _______________ _______ -- ---- ---- FURNACE. KILN, OVEN, ORIER, OR KETTLE OPERATORS AND TENO ERS________ ______________ ---
GENERAL MANAGERS ANO TOP EXECUTIVES..------- ---------- ----------------- ------- GENERAL OFFICE C L ER K S.-- -- ------------------------- ,,--------- ------ ----- ---------
CEOLOC15T5. GEOPHYSICISTS. ANO OCEANOGRAPHERS--------CUAROS ANO WATCH GUAROS..-- _______ ___ _______________-... INDUSTRIAL TRUCK ANO TRACTOR O PERATORS_________ _________
LOADING MACHINE OPERATORS* UNDERGROUND MINING------------m a c h in e r y m a in t e n a n c e w o r k e r s ___ ................... ......... MAINTENANCE REPAIRERS* CENERAL UTILITY----- -- ---------------- -- ---M ETALLURGISTS ANO METALLURGICAL. CERAMIC. ANO MATERIALS NCINEEHS..._.
MINING EHCINEERS, INCLUDING MINE SAFETY----------- ----- ------ ------- ,, MlNIWC. QUARRYlNQ. ANO OIL AND CAS W ELL ORlLUNC MANACERS_____ ,, ____ MOSILE HEAVY EQUIPMENT MECHANICS, EXCEPT ENGINES__________ ___-- ---o p er a t in g e h c in e e r s ------------------------- ----- ----- --------ROCK SPLITTERS. < W R Y . . . _________________________________'___________ ____ - .... s e c r e t a r ie s ------- -- --------------------- --------------- --- --SURVEYO RS ANO MAPPING SCIENTISTS-------- -- ----------------- -- -------
TRUCK OftfVEftS, HEAVY Oft THAC70B TRAILER.... ....... - --- ---------- ------TRUCK DRIVERS, LIGHT- INCLUDE OEUVERY ANO ROUTE W O RK ERS____ _________UNOERCROUNO MINE MACHINERY MECHANICS-- _________________________________ WEiCHEftS, MEASURERS* CHECKERS* ANO SAM PLERS' RECOHDKEEPINO-- ------
W ELD ER S ANO CUTTERS.--_______________________ __ ____ ____ _________ ____ _______
r
710-1
7
i
EMPLOYMENT BY OCCUPATION
O cc u p a tio n s
T R U C K D R IV E R S , H E A V Y O R T R A C T O R T R A IL E R : Drive tractor-trailer combination or truck with a capacity of al least 3 tons to transport and deliver goods, livestock, or materials in liquid, loose o: packaged form. M ay be required to unload truck.
T R U C K D R IV E R S , LIGHT- IN C LU D E D E L IV E R Y A N D R O U T E W O R K E R S : Drive truck, van, or automobile with a capacity under 3 Ions. May drive light iruck to deliver or pick-up m erchandise and load and unload Iruck.
E X C A V A T IN G AND LO A D IN G M A C H IN E O P E R A T O R S : Operate or tend machinery, except dredges or draglines, equipped with scoops, shovels, or buckets to excavale and load loose materials.
D R A G L IN E O P E R A T O R S : Operate power driven crane equipment with dragline buckel to excavate or -move sand, gravel, mud, Or other materials.
D R E D G E O P E R A T O R S AND D IP P E R T E N D E R S : O perate power driven dredge or dipper stick of dredge to mine sand, gravel, or other materials from lakes, rivers, or streams.
L O A D IN G M A C H IN E O P E R A T O R S , U N D E R G R O U N D M IN IN G : Operale underground loading machine to load coal: ore, or rock into shuttle or mine car or onto conveyors. Loading equipment may include any of various types, such as power shovel, hoisting engine equipped with cable drawn scraper or scoop, or machine equipped with gathering arms and conveyor.
IN D U S T R IA L T R U C K AND T R A C T O R O P E R A T O R S (FR O N T -EN D L O A D E R O P E R A T O R S ; E T C ): Operate gasoline or electric powered industrial trucks of tractors equipped with fork lift, elevated platform, or trailer hitch to move materials in an establishment, warehouse, storage yard, factory, or al a construction site. E xclu d e Logging Tractor Operators.
C O N V E Y O R O P E R A T O R S A N D T E N D E R S : Control or lend conveyors or conveyor systems that move materials or products 1o and from stockpiles, processing stations, departments, vehicles, and underground workings. M ay control speed and routing of materials or products. .
O P E R A T IN G E N G IN E E R S : Operate several types of power construction equipment, such as compressors, pumps, hoists, derricks, cranes, shovels, tractors, scrapers, or motor graders 1o excavale. move and grade earth, erecl structures, or pour concrele or olher hard surface paving. M ay repair and maintain equipment in addition 1o other duties. E xclu d e workers who specialize in operation of a single type of heavy equipment such as a bulldozer or crane.
C O N S T R U C T IO N T R A D E S A N D E X T R A C T IV E W O R K E R H E L P E R S : Help workers in the construction Irades, such as Brickmasons, Carpenters, Electricians, Painters, Plumbers, and Surveyors. Perform duties such as furnishing toots, materials, and supplies to other workers; cleaning work areas, m achines, and tools; and holding materials or loots for other workers..
. F R E IG H T , S T O C K , A N D M A T E R IA L M O V E R S , HAND: Include workers who move materials manually. Freight, stock and material movers (hand) work- in a variety of settings such as warehouses, production areas, stockrooms, or shipping departments.
Num ber of Employees
Office Code
971023 971053 979233 979263 979283 979323
979473 I
979513
979563
983003 2 987003
Subtotal of Section IV (Sum of non-shaded boxes)
710-1
0*
i
LEHMAN 00828
LE H M A N 00829
EMPLOYMENT SY OCCUPATIMON
J
Occupations
^^CHiNERY M^jjpENNCE WORKERS 'BELT BEPflgRS: STRIPfiJj^itsHOVcL OILERS; ETC.}: Fsriordgpiina maintenance of machinery, such as changing of parts andluDricalion or machinery. Excfutie workers who repair machiJSry.
MAINTENANCE REPAIRERS, GENERAL UTILITY: Perform work involving two or more maintenance skills to keep the machines, mechanical equipment, and/or structure of an establishment in repair. This occupation is generally found in a small establishment where specialization in maintenance work is impractical. Duties may involve pipefitting, boilermaking, insulating, welding, machining, machine and equipment repairing, carpentry, and electrical work> as well as planning and laying out of work relating to repairs; repairing electrical and/or mechanical equipment; installing, aligning and balancing new equipment; arid repairing buildings, floors, or stairs.
BUS AND TRUCK MECHANICS, AND DIESEL ENGINE SPECIALISTS: Repair and maintain the operating condition of trucks, buses, and all types of diesel engines. Also include those mechanics working primarily with automobile diesel engines.
MOBILE HEAVY EQUIPMENT MECHANICS, EXCEPT ENGINES (CONSTRUCTION EQUIPMENT MECHANICS; ETC.): Repair and maintain mobile mechanical, hydraulic, and pneumatic equipment, , such as cranes, bulldozers, graders, and conveyors, used in cpnstruction, logging, and surface mining. Exclude Rail Car Repairers and Diesel Engine Specialists.
EARTH DRILLERS, EXCEPT OIL AND-GAS (CORE DRILL OPERATORS; ROCK DRILL OPERATORS; ETC.): Operate a variety of drills to tap sub-surface water and salt deposits, to remove core samples during mineral exploration or soil testing, and to facilitate the use of explosives in mining or construction, include workers such as Core, Well,, and Foundation Drill Operators and Horizontal and Earth Boring Machine Operators. Exclude Oil Well Drillers.
BLASTERS AND EXPLOSIVES WORKERS: Place explosives in-holes or other spots and detonate the explosives to loosen, remove, or displace earth, rock, or other materials, or to demolish structures. Include such occupations as Tier-Detonator Blasters, Perforator Operators, and Seismograph Shooters.
ROCK SPLITTERS, QUARRY: Separate blocks of rough dimension stone fromquarry mass using jackhammer, wedges, and feathers.
FURNACE, KILN, OVEN, DRIER, OR KETTLE OPERATORS AND TENDERS;.Operate or tend heating equipment other than basic metal or plastic processing equipment. Oven Operators or Tenders: Perform such operations as baking fiberglass or painted products, fusing glass or .enamel to metal products, carbonizing coal, or curing rubber.or other products. Furnace O perators or Tenders-. Perform such operations as annealing glass, roasting sulfur, converting chemicals, or processing petroleum. K ettle Operators, a n d Tenders: Perform such operations as boiling soap or melting antimony or asphalt materials. Drier O perators an d Tenders: Perform such operations as removing moisture from paper, chemicals, ore, clay products, or slurry. Kiln Operators and Tenders. Perform such operations as heating minerals, drying lumber, firing greenware, annealing glassware, or baking clay products.'
CRUSHING, GRINDING, MIXING, AND BLENDING MACHINE OPERATORS AND TENDERS (PULVERIZER MILL OPERATORS; TUMBLER OPERATORS; GRINDING MILL'OPERATORS; ETC.): Crushing, Grinding, a n d Polishing Machine O perators an d Tenders. Operate or tend machines to crush or grind any of a wide variety of materials, such as coal, glass, plastic, dried fruit, grain, stone, chemicals, food, or rubber, or operate or tend machines that buff and polish materials or products, such as stone, glass, slate, plastic or metal trim, bowling balls, or eyeglasses. Mixing and Blending Machine O perators an d Tenders: Operate or tend machines to mix or blend any of a wide variety of materials such as spices, dough batter, tobacco, fruit juices, chemicals, livestock feed, food products, color pigments, or explosive ingredients.
WELDERS AND CUTTERS (ARC-CUTTERS; ETC.): Use hand welding and flamecutting equipment, such as arc welders, gas welders, and gas torches, to weld together metal components of such products as pipelines, automobiles, boilers, and ships, or join together components of fabricated sheet metal assemblies, or cut, trim, or scarf metal objects to dimensions as specified by layout, work orders, or blueprints.
710-1
5
_ J
Numnar o: Employees
0*
\
Ofrica Code 85283
851323
853113 853143 879023
879053 879083 929233
929653
I
939143
EMPLOYMENT BY OCCUPATION
Occupations
GEOLOGISTS, GEOPHYSICISTS, AND OCEANOGRAPHERS (PETR0 LOGJSTS; ETC.): Geologists'. Study composition, structure, and history of the earth's crust; examine rocks, minerals, and fossil remains to identify and determine the sequence of processes affecting the development of the earth; apply knowledge of chemistry, physics, biology, and mathematics to explain these phenomena and to help locate mineral and -petroleum deposits and underground water resources; prepare geologic reports and maps, interpret research data, and recommend further study or action. Geophysicists: Study physical aspects of the earth, including the atmosphere and hydrosphere; investigate and measure seismic, gravitational, electrical, thermaf, and magnetic forces affecting the earth utilizing principles of physics, mathematics, and chemistry. Oceanographers: Sfudy topographical features and rock and sediment of the ocean bottom in addition to the physical aspects of oceans, such as density, temperature, and sound. Exclude Geodesists and report them under Surveying and Mapping Scientists.
FIRST LINE SUPERVISORS AND MANAGER/SUPERVISORS- SALES AND RELATED OCCUPATIONS; Directly supervise and coordinate activities of marketing, sates, and related workers. In addition to their supervisory duties, may perform managemenf functions, such as budgeting, accounting, marketing, and personnel work.
SECRETARIES: Relieve officials of clerical work and minor administrative and business' detail by scheduling appointments, giving information to callers, taking dictation, composing and typing routine correspondence (using typewriter or word processor), reading and routing incoming mail, and filing correspondence and other records. May perform various other assigned clerical duties.
BOOKKEEPING, ACCOUNTING, AND AUDITING CLERKS: Compute, classify, and record numerical data to keep sets ot financial records complete. Perform any combination ot routine calculating, posting, and verifying duties to obtain primary financial data for use in maintaining accounting records. May also check the accuracy of ligures, calculations, and postings pertaining to business transactions recorded by other workers. Workers whose primary duty is operation of special office machines are classified as Billing, Posting, and Calculating Machine Operators.
GENERAL OFFICE CLERKS: Workers should be classified as General Clerks only 1their duties are too varied and diverse to be classified in any specific office clerical occupation. Clerical duties may be assigned in accordance with the o/lice procedures of individual establishments and may include a combination.of bookkeeping, typing, stenography, office machine operation; and tiling.
WEIGHERS, MEASURERS, CHECKERS, AND SAMPLERS- RECORDKEEPING (COUNTERS-WEIGHERS; ETC.). Duties are primarily clerical in nature and involve weighing, measuring, and checking materials, supplies, and equipment for the purpose ot keeping relevant records. Also include workers who collect and keep record ot samples ot products or materials. Exclude Production Samplers and Weighers.
GUARDS AND WATCH GUARDS: Stand guard at entrance gate or walk about premises ot business or industrial establishment to prevent theft, violence, or infractions ol rules; guard property against fire, theft, vandalism, and illegal entry; direct patrons or employees and answer questions relative to services of establishment; control traffic to and from buildings and grounds. Include Workers who perform these functions using a car patrol.
FIRST LINE SUPERVISORS AND MANAGER/SUPERVISORS- CONSTRUCTION TRADES AND EXTRACTIVE WORKERS: Directly supervise and coordinate activities ot construction or extractive workers. Manager/Supervisors are generally found in smaller establishments where they perform both supervisory and management functions, such as accounting, marketing, and personnel work. In addition, Manager/Supervisors may also engage, in part, inthe same construction work as the workers they
supervise. Frc/ucifli8Brk feeders whd&end 20% cr more of their time aLte^rs similar to thMe.of employees under iheir
supervision aridaron them in the oceroetions tvhrcb are mosr closely reiatBoBnheir specific-.ggjputies.
UNDERGnOtMMjlE MACHINERY MECHANICS: Repair. ao'iusi. njOEBntsin underground mining machinery, 'Such as clri.'lino andj;utting*rTrachines. continuous mining machines, and undergrounoBBryevor systems. Exclude Mine Car Repairsis:
Number of Employees R&D ~ Non flD =
fm m M W m k y M
.i
i
Office Code 241113
-.7."'v 7
.
-
SSBR
410023
551003
553383
553473 580173 630473 810053
35-, 173
LEH M A N 00830
LE H M A N 00831
EMPLOYMENT BY OCCUPATION
f'i'OTE: Thu following is an abbrevi, occupations. pisase lisi hai
isFf occupations in 'your industry. If you beva diti W " V.
F IN A N C IA L M A N A G E R S (T R E A S U R E R S : C O N T R O L L E R S ;): Plan, organize, directsIBofftro!. or coordinate (he financial activities of an organization. Include managers in banks or similar financial institutions who advise on credit and investment policy or negotiate general policy with financial or other institutions.____________________ ______________________________________
M IN IN G , Q U A R R Y IN G , AND O IL AND G A S W E L L D R IL L IN G M A N A G E R S : Plan, organize, direct, control, or coordinate, usually through subordinate supervisory personnel, the operations of mines, quarries, oil or gas wells,, or other similar operations that extract natural deposits.
G E N E R A L M A N A G E R S AND T O P E X E C U T IV E S (IN D U ST R IA L O RG ANIZATIO N M A N A G ER S, PLA N T M A N A G ER S; ETC.):
Include both top and mid-level managers w hose duties and responsibilities are too diverse and general in nature to be
classified in any functional or line area of management and administration. These managers generally work through
departmental or subordinate executives.
_____
_____
_______
A C C O U N T A N T S A N D A U D IT O R S : Examine, analyze, and interpret accounting records for the purpose of giving advice or preparing statements and.installing or advising on systems of recording costs or other financial and budgetary data.
M ET A LLU R G IST S AND M ETA LLU RG IC A L, C ERA M IC , AND M ATERIALS EN G IN EER S (EX T RA C TIV E OR PH YSIC A L M E T A L L U R G IS T S ; ETC .): Metallurgists an d Metallurgical Engineers: Investigate properties of metals and develop methods to produce new alloys, usages, and processes of extracting metals from their ores. Include Physical and Extractive Metallurgists. Ceramic Engineers: Conduct research, design machinery, and develop processing techniques related to the manufacturing of ceram ic products. Materials Engineers-. Evaluate, plan, and implement processes to develop new materials to meet product specifications, performance standards, and costs. Exclude S a le s Engineers and report them with the Sa le s Workers._____________
M IN IN G E N G IN E E R S , IN C L U D IN G M IN E S A F E T Y (M IN E E Q U IP M E N T D E S IG N E N G IN E E R S ; E T C .): Determine the location and plan the extraction of coal, metallic ores, nonmetallic minerals, and building materials, such as stone and gravel. Work involves: Conducting preliminary surveys of deposits or undeveloped mines and planning their development; examining deposits or mines to determine whether they can be worked at a profit, making geological and topographical surveys: evolving methods of mining best suited to character, type, and size of deposits; and supervising miring operations. Exclude Sales Engineers and report them with Sa le s Workers._______________________ `______________ ______________ ________ _________
S U R V E Y O R S A N D M A P P IN G S C IE N T IS T S (C A R T O G R A P H E R S ; G E O D E S IS T S ; ETC .); Use surveying, engineering and scientific data to determine and identify fixed points or boundaries, prepare maps for legal and design purposes and provide data relevant to the shape, contour, gravitation, location, or dimension of land or land'features For construction, mining, or land evaluation and other purposes.
D R A F T E R S : Prepare clear, complete, and accurate working plans and detail drawings from rough or detailed sketches or notes for engineering or manufacturing purposes according to specified dimensions. Utilize knowledge of various machines, engineering practices, mathematics, building materials, and other physical sciences to complete drawings.
R&O + Non R&D
R&D + Non R&D
710-1
T30023 150213 190053 211143 221053
221083
SECTION II; UN1T(S) STATUS
a. TYPE OF OY/NERSHIP fP/ease c h e c k o n e o f t h & Fo/fow/ngJ
iC o r p o r a tio n
Q Partnership
Scie Proprietorship
O ther (explain)
b . AUXILIARY STATUS Is the Unit prim a rily engaged in performing services tor o th e r units of your com pany?
J
S Yes
O No
If yes. please ch eek block below:
D C entral administrative office
CD R esearch, developm ent, or testing lab
E^SSttooirage ( w a r e h o u s e )
GS'Olher (s p e c ify , e . g . , p o w e r p la n t)
r //L L t^ G -
c. RESEARCH AND DEVELOPMENT EMPLOYMENT If this unitfs) h a s any em ployees engaged in research a n d development a s defined below, enler total num ber of em ployees engaged in H&D.
SECTION III: DEFINITIONS AND SPECIAL INSTRUCTIONS
Report multiple job holders only once: Report an employee who perlorms work in two or more ot the listed occupations in the job that you believe requires the highest le ve l o f skill, if Ihere is no measureabie difference in skill requirements, report the employee In the occupation in which he spends most ot his time.
Report employees in the occupation in which they are working, not in an occupa tion Tor which they may have been trained, if that is different. For example, an employee trained as an Engineer but working as a Drafter, should be reported as a Drafter.
Report part-time workers, learners, and apprentices inthe occupation inwhich they ordinarily perform their work.
Research and Development: Include in this function employees who spend 1he greatest proportion of their time performing, managing, or administering basic and applied resarch in engineering, mathematics, physical, life (including medicine), and other sciences; and inthe design and devetopmenl of prototypes and processes. For-purposes of this study, research and development in clu des the following types of activities: (a) Pursuit of planned research of new knowledge, whether or not Ihe research has reference to a specific application, (b) Application of existing knowl edge to problems involved inthe creation of a new producl or process, including work required to evaluate possible uses, (e) Application of exisfing knowledge Idproblems involved in the improvement of an existing product or process.
SECTION IV AND V: REPORT EMPLOYMENT BY OCCUPATION
Report covered employees in one of Ihe listed occupations in Section IV. For occupations not covered, list in Section Vand include a descriptive job title, the main duties, and the corresponding number of employees.
Research and Development workers, in addition to being included'in the unshaded area, should be separately reported in the shaded area provided.
LE H M A N 00832
^ "y r tw r tm e n t f
'-r'-f'crt 71
in C o o p e ra tio n w h h th e fia lS . D e p a rtm e n t o L a b o r
Division of Manning and Research C N 3 ^ , OES Unit , irentdSSN ! 08625 '
n!s'fo;--: ; i ... ~
Sr.nspgs a:!djb=.
Siatela e i* . , :'p-.:a|i35irM'.--, statistical Qrorujms -aiI: ba t-.?]!! in StimCr-
ili dl. -_g. ut L.aa's'Lj! purposes ori'./.
pTTiis ?spari a u th o rized b / .'a w . 2? U .S .C .
Yo
voluntary cooperation is n e e d e d to m a k r th e results of
th is survey comprehensive, accuStsF ano tim ely.
r V * A'..purp.'rrouvsa*;:. O .irl.5 . NO. r 2 G - Q 0 `i 2 t f & A p p r o v a i aspiras: 6-30 & W *
:
O C C U PA T IO N A L EM P LO Y M EN T S U R V E Y OF T H E NOn M ET A LLIC M IN E R A L S AND M ETAL MINING IN D U S T R IE S
IN S T R U C T IO N S -- P L E A S E C O M P L E T E S E C T IO N S I thru V -- This form requests information on the number of workers you em ploy by occupation-- NO W A G E O R F IN A N C IA L INFO RM ATIO N IS REQUIRED.
. S E C T IO I-- C O V E R A G E
a. P R O D U C T O R S E R V IC E : According to our records, your products or services are related to those listed on the label below.
If this list is not generally appropriate, please specify below and continue to Item b.
b. U N IT (S ) C O V E R E D Please report only for the unit(s) identified by the words "report for," o n the labBl below. O ur estim ate of the unit(s) employment is in the lower right corner of the label. IF this em ploym ent represents more than one location, how m a n y ?_______ __
Som e em ployers m ay.receivs more than one rormand are asked to report separately [or each unil(s) covered by the individual form's.
Tl 0 149
71000048-7
UNITS PRIMARILY ENGAGED IN HiNlNGt
L i u A f t R YIn G, I l L I N G OR OTHERWISE
PKtPARlNG GYPSUM, MICa , NATIVE
ASPHAl T An CL-8-ITUMENS , PUMICE AND
PUMICITE, fTALCV; SOAPSTONE, &
PYRUPHYi_LrF6-r^NATORAL AbRASlVES
(EXCEPT Sa NDI, PEAT, a SRES'TOS, ETC.
P 71000048-7 0019138700 O 1496 710-1 CYPRUS INDUSTRIAL MINERALS CO tSl METU C H tN RD S PLAINPIEl D NJ 07080 REPORT FOR UNIT AT: S . P L A I N P I E l U NJ NJ
Office Use Only Status
Auxiliary
[ _ 1 *& 7 2 7 S 4 00 0 2 2
13
S U R V E Y P E R IO D : P a y period including M ay 12. 1987 .
(Please ch an g e a d d re s s it inco rrect)
(em ploym ent)
Please report for the pay period which includes this dale. It, because of u n u su a l operational problems, this period is not typical, choose a period that approxim ates the norm and specify Seasonal ano genera! economic changes in employment should n o f be considered an unusual operational problem,
the unit(s) did not operate under your m anagem ent during !he survey period for one of the following reasons, please indicate. O 0 u t-o l-3 u s in sss 0 S o l d or Merged. New nam e & address ____
Jrd . -UNIT E M P L O Y M E N T : Include the total number of all covered em ployees, as defined below_
office Code 999999
COVERED EMPLOYEES: Full or part-time paid workers: W orkers on p a id vacations or other types of leave: W orkers on u n p a id short-term ab sen ces (i.e., illness, bad weather, temporary layoff, jury
ouiyl; Salaried officers, executives and staff of incorporated firms; Employees temporarily assigned to other units; Employees for whom inis unit is their perm anent (home) duty station, regardless
of whether this unit prepares their pay check.
NOW-COVERED EMPLOYEES: Proprietors, owners and partners of unincorporated firms; Unpaid lamiiy workers: W orkers on extended leave (i.e.. pensioners and m em bers of the armed forces) and
workers on long term layoff.
e. IF QUESTIONS ARISE CONCERNING YOUR REPORT. WHOM SHOULD WE CONTACT?__________
Name y t y - T - .i/
ELS-2377 710-1
C r J r A 'A \ )
Tide / > }s > A r A -
ft
city a ataje v y g / h j f ' C J >
a jT
Area Code Telephone .7 - r^
Date
/
L E H M A N 00833
U.S. Department of Labor
Mine Safety and Health Administration P.0. Box 1874 Albany, NY 12201-1874
O ctober 3, 1985
M r. K e ith B . Lehman, M i l l Superin ten dent
Cyprus I n d u s t r ia l M in e ra ls Company
651 Metuchen Road
'
South P l a i n f i e l d , New Je r s e y 07080
Dear Mr. Lehman:
The enclosed in s p e c tio n re p o rt covers a F e d e ra l in sp e ctio n of the South P l a i n f i e l d M i l l , I . D . No. 28-00959, South P l a i n f i e l d , New Je r s e y , conducted on August 7 and 8, 1985. The in s p e c tio n was made pursuant to P u b lic Law 91-173 (83 STAT. 742) as amended by P u b lic Law 95-164 (91 STAT. 1290).
In d u s t r ia l hygiene samples, co lle c te d during th is in sp e ctio n , req u ire lab o rato ry a n a ly s is . You w i l l r e c e iv e a supplement to t h is in s p e c tio n re p o rt upon com pletion of the an a lysis.
A ctions taken as a re s u lt of th iB insp ection were:
ORIGINAL ACTIONS THIS INSPECTION:
Is s u e
T erm in ate
C itatio n s:
0
O rd ers:
0
M o d ify
Extend
Rep by Order V acate
ACTIONS ON PREVIOUS VIOLATIONS:
Is s u e
T erm in ate
C itation s:
Orders:
M o d ify
Extend
Rep by Order Vacate
Sin cerely yours,
H a ro ld L . Thompson S u b d is tr ic t Manager M e ta l and Nonmetal Mine S a fe ty and
H ealth, Northeastern D is tric t
c c : T. K . Shea, C h ie f Mine S a fe ty E n g in e e r, Dept, o f Labor and In d u s try
LEHMAN 00834
ATTACHMENT Man-hours f o r the f i r s t h a lf of 1985 were 6,728. There were no re p o rta b le a c c id e n ts , t h e r e fo r e , the in cid e n ce r a t e and s e v e r it y measure were zero . S a f e ty was discu ssed w ith fo u r employees. Topics were f o r k l i f t s a f e t y , housekeeping, and f a t a l a c c id e n ts . Pending the r e s u lt s o f dust samples sent to th e Denver la b o r a to r y fo r a n a ly s is , a supplemental report w i l l fo llo w .
LEHMAN 00835
M isce lla n e o u s C o n ta m in a n ts S am p lin g R esu lts
Mine 10 Number 2 8 -0 0 9 5 9
Date of Semptelal 8 /7 -8 /8 5
Mitie Num*
South Plainfield Mill
Contaminant
n g s
Company Name
U . S. D ep artm en t o f Labor Mine Safety and Health Administration
D Vapor
D Mlat
Addret*
XE3Other hpeelfyl
SOUND LEVEL METER REA DING S
Cyprus Industrial Minerals Company South Plainfield, Middlesex, New Jersey
Name
Occupation and Location
Bagger Mill Laborer Mill
Sample Sampling Contaminant Name Number ' Tima (min)
Contamin SWSor--
ant Concen TWA*
tration
<dba *"
i
r*
TLV -
t )" dba
Cammanta
Instant Noise Exp.
to 82.
115'
Bagging area
Instant Noies Exp.
*
to 81
115 Pallet stacking area
* MSHA Form 40WJ.22.CI. l (revisad)
'Circle calculation method uted
" Specify Concentration Unit*
LEHM AN 00836
Il S Denartment of Labor 'K
Mine Safety and Health Administration PO Box 1894 Albany, New York 12201
F e b ru a ry 13, 1985
M r . K e it h B . Lehman, M i l l Superin ten dent C yprus I n d u s t r i a l M in e ra ls Company 651 Metuchen Road S o u th P l a i n f i e l d , New J e r s e y 07080
D e a r Mr. Lehman:
The enclosed inspection report covers a Fed eral in sp ection of the South P l a i n f i e l d M i l l , I . D . No. 28-00959, South P l a i n f i e l d , New Je r s e y , conducted on Ja n u a r y 16-17, 1985. The in s p e c tio n waB made pursuant to P u b lic Law 91-173 (83 STAT. 742) as amended by P u b lic Law 95-164 (91 STAT. 1290).
In d u s t r ia l hygiene samples, c o lle c te d during th is in sp e ctio n , req u ire lab o rato ry a n a l y s i s . You w i l l r e c e iv e a supplement to t h is in s p e c tio n re p o rt upon com pletion o f the an a lysis.
A ctio n s taken as a re s u lt of th is in sp ectio n were:
ORIGINAL ACTIONS THIS INSPECTION:
Is s u e
T erm in ate
C itatio n s:
0
O rd ers:
0
M o d ify
Extend
Rep by Order V acate
ACTIONS ON PREVIOUS VIOLATIONS:
Is s u e
T erm in ate
C itatio n s:
Orders :
M o d ify
Extend
Rep by Order Vacate
Sin ce re ly yours,
jd k u J
H a ro ld L . Thompson S u b d is tr ic t Manager M e ta l and Nonmetal Mine S a fe ty and
H ealth, Northeastern D is tr ic t
c c : T. K . Shea, C h ie f Mine S a fe ty En g in e e r, Dept, of Lab or and In d u stry
LEHMAN 00837
ATTACHMENT Man-hours f o r the l a s t th re e q u a rte rs of 1984 were 9,697. There were no r e p o rta b le a c c id e n ts , th e r e fo r e , the in cid e n ce r a t e and s e v e r it y measure were ze ro . S a f e t y was discu ssed w ith fo u r employees. T op ics were f o r k l i f t s a f e t y , housekeeping, and f a t a l a c c id e n ts . Pending th e r e s u lts of dust samples sent to the Denver la b o ra to ry fo r a n a ly s is , a supplemental rep o rt w i l l fo llo w .
LEHMAN 00838
S. Department of Labor
p'oBm^ hPis w .*11Adm,nlstration
r Albany, New York 12201 -1874.
A p r i l 12, 1985
Mr. K e ith B . Lehman, M i l l Superintendent Cyprus I n d u s t r i a l M in e ra ls Company 651 Metuchen Road So uth P l a i n f i e l d , New J e r s e y 07080
-
D ear Mr. Lehman:
The.enclosed supplemental rep o rt completes a F e d e ra l in sp e ctio n of the South P l a i n f i e l d M i l l , I . D . No. 28-00959, South P l a i n f i e l d , New J e r s e y , conducted on Ja n u a ry 16-17, 1985. The in s p e c tio n was made pursuant to P u b lic Law 91-173 (83
STAT. 742) as amended by P u b lic Law 95-164 (91 STAT. 1290).
A ctio n s taken as a re s u lt of th is insp ection were:
ORIGINAL ACTIONS THIS INSPECTION*
C itatio n s:
Issue
0
T erm in ate
O rd ers:
0
Modify Extend
Rep by Order V a r a t e * 1 ------
ACTIONS ON PREVIOUS VIOLATIONS:
C itatio n s: Orders*.
Is s u e
T erm in ate
M o d ify
. Extend
Rep bv Order V acate ------- ------
Sin cerely yours,
H a ro ld L . Thoi . S u b d is tr ic t Manager
M e ta l and Nonmetal M ine S a f e ty and H ealth, Northeastern D is tr ic t
.
cc: T. K. Shea, C h ie f Mine S a fe ty Eng ineer, D ept, of Labor and In d u stry
LEHMAN 00839
C ry s ta llin e S ilic a O ust S a m p lin g R esults
.Mine IDNumber
2 8 -0 0 9 5 9
Mine Name
Dateof Sample(s)
1 /1 7 /8 5
Typeof Semple O Total
CompenyName
(J.$. Department of Labor
Mine Safety and Health Administration
Respirable
Contaminant @ Quarta
Address
O Cristbal!te
O Tridymlle
S o u th P la in f ie ld M i ll
C yprus In d u s t r ia l M in e ra ls Company
6 5 1 Met u e h e n R oad S o u th P l a i n f i e l d , MJ 07 08 0
Name and Social Security Number Oceupeiloo and Location
Sample Number
Sampling Semple
S iO j
KSK>2
Time (mini Weight (mg) Wtfght Img)
SWA ,,
Tl v Commena Img/m^l
J o e G ia c o b b e
M ill O p e ra to r M ill
5 C -0 1 0 4.80
354.
.0 0 7
1 -9 8
-4 -3
2-51
In c o m p lia n c e
LEHM AN 00840
.
'rI
Mine Snfoiy and Health AcIminLlrnUon P.O. Box Y \ l/ [ A lln n y. H Y 12201-I87'1
N o v e m b e r 26, 1985
Mr. K e ith B. Lehman, M ill S u p e r in te n d e n t
Cyprus Mines C orporation.
651 M e t u c h e n R o a d .
S o u t h P l a i n f i e l d , New J e r s e y
07080
D e a r Mr. Lehman:
The enclosed in sp e c tio n re p o rt covers a F ederal in sp e c tio n of the
P l a i n f i e l d M i l l , I , D . N o . 28- 00959, S o u t h P l a i n f i e l d , Ne w J e r s e y , N o v e m b e r 12- 13, 1985. T h e i n s p e c t i o n w a s m a d e p u r s u a n t t o P u b l i c S T T . 742) a s a m e n d e d b y P u b l i c T.aw 95-164 (91 S T A T . 1290) .
South
conducted on
L a w 91-173 (83
I n d u s tr ia l hygiene sam ples, a n a l y s i s . You w i l l r e c e i v e of the a n aly sis.
co lle cted during th is in sp e ctio n , re q u ire laboratory a supplem ent to t h is in s p e c tio n r e p o r t upon co m pletion
A ctions taken as a r e s u lt of th is in sp e c tio n were:
ORIGINAL ACTIONS THIS
C itations : O rders:
Issue
1 0
INSPECTION: Termin a te
Mo d i f y
E x te n d
Rep by Or d e r
Va c a t e
A C T I O N S ON P R E VI OUS Issue
C itatio n s: O rders:
VIOLATIONS: Term inate
Mod i f y
Ex ten d
Rep by Or d e r V a c a t e
S incerely yours,
' ') H arold L. Thompson' S u b d is tric t Manager
M etal and N om netal Mine S a fe ty and
H ealth, N ortheastern D istric t
'
c c : T . K. S h e a , C h i e f M i n e S a f e t y E n g i n e e r , D e p t , o f L a b o r a n d I n d u s t r y
LEHMAN 00841
ATTACHMENT
Man-hours fo r the t h ir d q u a rte r of 1985 were 3,856. There were no re p o rta b le a c c id e n ts . The in cid e n ce r a t e and s e v e r it y measure were zero .
S a fe ty was d isc u sse d w ith four em ployees. T opics were f o r k l i f t s a f e ty , w earing
re s p ira to rs , housekeeping, f a ta l accid en ts, e le c tr ic a l, bin e n try , and loading
p ro ced u res, and use of sa fe ty b e lt and lin e .
.
Pending the re s u lts of dust samples being analyzed in our la b o ra to ry , a supplemental rep o rt w i l l fo llo w .
LEHMAN 00842
M iscellaneous C o n tam in an ts Sa'n|)ii<t(j nesulls
Min* l[|NmTi|r
U*teof 5n<|rfclil
28-00959
11/ 13/85
Mkn flmif
Conlanitnmt on
Conyny Nam*
U. S. Department o f tob o r Mlno Safety end Health Administration
Vaw
G Mill Aikfmu
Q Otiwr hpccirrl S o u n d L e v e l
M eter Readings
South P la in fie ld M ill
Cyprus Mines C o rp o ra tio n
651 M e t u c h e n R o a d S o u t h P l a i n f i e l d , N J 07080
N*n*MXl$DClf1,5cCurl|yNwml^f ^Uvcvpatlofi MtdUcilloo
Bagger
M ill
>*mph xnplkry Cunlimtnvnt Nam 'tumtor Tim*(fflln)
SWAof Itv
Zomawtli
*nl Cot.nIrallnn
TWA*
I**
dRA *
1" -dRA....
I n s t a n t N o i s e E x p o s u r e t o 82
115
L ab o rer M ill
I n s t a n t N o i s e E x p o s u r e t o 81
115
>
s.
C sm7 Oftn <fuU>Z7.0ct. l i f.r-hJli
lirli Uii^Ti
fin i
t K ll> C m cm n u h n -In
Mine Citai ion/Order
.
--
S e c tio n J--V io la tio n D a ta
1 . D ate
M o Da
Y r 2. T im e (24 H r. C lock) |
/I/ 4 . Serye.To
i\>
A i'
/
K e i W S : I j Jm a j - m , u x ,, / y r
6. M ine - ,
8 . C o n d itio n o r Practice
-m l l
US- Department of Labor
Mine Salety and Health Administration
36
3. C it a t io n / O rd e r
N um ber
2627514
5 . OpDTtOT
-
/*1 /> G v P A m s / & s Tj l A , L
m u j .c m / 'A ' U /
7,'tvtine ID
X *
0 \K r f * J ,
(C ontractor)
8a. W ritte n N otice (1039) Q
U P & T H - f f o - P s o f - . J j ^ j L L (Jo a / T s v u i f i k r / S 7 7 i f i / c
* / * r y r 7 s v J
X y T ^ & iS iL A * . f v K /
-L
S. V io la tio n
A . H ealth S a fe ty O th e r
Cl
&r
-- 6 . Section of Act
S e c tio n I t --In s p e c to r's E v a lu a tio n
See C o n tin u a tio n F o rm IM S H A F o rm 7 0 0 0 -3aI D
M r--
C. P art/S ectlon o f T itle 30 CFR
s
Z t
*
10. G ravity:
A . In ju ry o r Illness (has) (is): N o L ik e lih o o d D
U n lik e ly P 3 ___________ R ea so n ab ly L ik e ly Q
H ig h ly L ik e ly D
O ccurred D
B. In ju ry o r Illness co u ld rea sonably be expected to be: No Lost W orkdaysS
L o s t W o rk d a y s o r R e s tric te d D u t y [~H
Perm anently D is a b lln g O
Fatol E
C. S ig n ific a n t and S u b s ta n tia l (SeB R everse):
1 1 . N egligence (check one) A. None E ]
B. Low E ]
Yes O
N og] C. M oderate
D . H igh E ]
D . N um b e r o f Persons A ffe c te d
/
E. Reckless Disregard Q
12. Type o f A c tio n
----
5
14. In itial A c tio n A . C ita tio n
__ __
LJB . O rd e r
C. Safeguard
15 . A rea o r E q u ip m e n t
13. T yp e o f Issuance (check one)
----
C itatio n
Order
D . W r itte n i-- i E . C ita tio n /
L-JN o tic e
Order Number
F. Dated
Safeguard Q M o Da
Yr
lt j. T e rm ina tio n Due
A . Date
Section Ill-T e rm in a tio n A ctio n 17. A c tio n to T e rm ina te
M o Da
L A*
Yr
O f ff. T im e (24 H r. C lock)
/ l\o
1B. Term inated
_LA . Date
Mo
S e c tio n I V --A u to m a te d S yste m D ata
Da
1
Yr B. T im e (24 H r. C lock)
1
19. T ype o f Inspection (a c tiv ity code)
00 i
20. Event Number
|
/ 6 e \/\8
22. Signature
1
21. P rim ary o r M ill
ft
MSHA Form 7000-3, Mar 85 (Revised)
23. a r Number
?X
LEHMAN 00844
Mine Citation/Order Continuation
US. Department of Labor
Mine Safety and Health Administration ' ' 1` ' :
1. Da^ed
t i s{o rig in al issue)
3 , ...... ' Subsequent A ctio n 0 .
7. O p e ra to r - y '1 '
p m s . v v * - a . '
s ,2. C ita tio n /
" Order
SU
y s'/ji
.- . C on tin u atio n ( J 1 4 . d . | 3
2> r a r
Da. Y r.
5. T im e f2 4 hr. d o c k )
J y( 7
o
0. Served T o M-
M ine
.
1 fi?8. M ine
......> , r i -" a ^ h i - y . ' . / i 10
8-
o > ?
i
8
a s w x !i:
>1 ' A i - .V i . V
(C ontractor)
' Ju stifica tio n For A ction
7
C /ffc t/ A ^ / $
z x fe p B p ~ /o ' A / / u ) /
.f-:.'-! "B : ,______.____________ '__________________________________________________________________________
Ca . s P j C A / ' s / l f c
.7 % e
& n&
U -,
.'S a /.'
Ja
;
r fflk & g
0 m A /L & /gA
Z P
Uj M
- J /lt:
u f
1C'<
'.-y
9 . E x te n d e d T o ; ,. 9[a Ie - A t 0 - Mo.
11. Sea C o n tin u a tio n F o rm 0
\ ) Da.
A Y r.
9 b . T im e (2 `t > , ...
hr. d o ck)
/c
T5/ L J L T ype o f Inspection
J A Signa t u r e / / . ,
/:
(- - 'h i - i
( ./,
; ; i-:
MSHA Form 7000*3a., Apr 82 (revised)
i
IO . Vacated
j 13. E vent N um ber A R Number .
/ V1
T erm inated
J t "/ /*
M odified
LEHMAN 00845
.*1*'
*
US. Department- Of Labor
MineSafetyandHealthAdministration
P.0. Box 1874 Albany, NY 12201-1874
'
December 10, 1987
Mr. Keith B. Lehman, Mill Superintendent Cyprus Mines Corporation 651 Metuchen Road South Plainfield, New Jersey 07080
Dear Mr. Lehman:
-
.
The enclosed inspection report covers a Federal inspection of the South Plainfield Mill, I.D. No, 28-00959, South Plainfield, New Jersey, conducted on November 23-24, 1987. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Industrial hygiene samples, collected during this inspection, require laboratory analysis. You will receive a supplement to this inspection report upon completion of the analysis.
Actions taken as a result of this Inspection were:
ORIGINAL ACTIONS THIS INSPECTION:
Issue
Terminate
Citations:
1
1
1
Orders:
Modify
Extend
Rep by Order Vacate
ACTIONS ON PREVIOUS VIOLATIONS:
Issue
Terminate
Citations:
Orders:
Modify Extend Rep by Order Vacate
Harold L. Thompson Subdistrict Manager Metal and Nonmetal Mine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety Engineer, Dept..of Labor and Industry
LEHMAN 00846
ATTACHMENT Man-hours for the third quarter of 1987 were 3,488. There were no reportable accidents. The incidence rate and severity measure were zero. Safety was discussed with two employees. Topics were dust, noise, and electrical safety. The plant was in very good condition. The superintendent was very cooperative and safety conscious. This was a well handled operation. A review of records i n d ic a t e d the operator was i n compliance w ith Part 50 r e p o r tin g requirements o u t lin e d in Part 5 0 .1 0 , .2 0 and . 3 0 . Pending the results of dust samples being analyzed in our laboratory, a supplemental report will follow.
LEHMAN 00847
Mim= Citalion/Order
US Department of Labor
Mine Safety and Health Administration
S e c tio n 1--V io la t io n D ata
1. Date 4 . Served,To
Da Y r 2. T im e (24 H r. C lock)
217
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3. C ita tio n / ! Order
i Number
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A . In ju ry o r Illness (has) (is): N o L ike lih o o dl~ ~ l U n lik e ly E 3
Reasonably L ik e ly Q
B . In ju ry o r Illness c o u ld rea-
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s o n a b ly b e e x p e c te d to b e : N o L o s t W o rk d a y s I x l _______ Lost W o rk d a y s o r R e s tric te d D u ly CD
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C. S ig n ific a n t and S u b s ta n tia l (See R everse):
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Yes
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D . H igh
I D. N um ber o f Persons A ffe cte d . Reckless Disregard
12. Type o f A c tio n
14. In itia l A c tio n A. C ita tio n [ 3
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15. Area o r E q uipm ent
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13. T y p e o f Issuance (check one)
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N o tic e 1--1
D rde r Number
F. Dated
Safeguard Q M o Da
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16. T e rm in a tio n Due
A . Date
S e c tio n II I--T e r m in a tio n A c tio n
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A . Date / ^ -^j 3
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S e c tio n I V --A u to m a te d S yste m D ata
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21. Prim ary or M ill 1
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MSHA Form 7000-3. Mar 85 (Revised)
0-
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LEHMAN 00848
Mie CUation/Order
Coniinnation *r .
S e c tio n ! --S u b seq u en t A c tio n /C o n tin u a tio n DBta
1. Subsequent A ctio n Y
4. S ervai To
la . C ontinuation
2. Dated (O rig in a l Issue)
fC z i T it- J < L - M /v l * /
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US- Department of Labor Mine .Safely and Heallh Adminis!ration
I d ? ?Da Y r
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3. C ita tio n / O rd e r
Number
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5. O perator
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8 . Extended T o ] A . Date
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C. V a c a te d
D. Term inated
E. M odified^ 8 ^
S e ctio n IV --Inspection D ata
9- T ype o f Inspection
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AR Number
12. Date
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LEHMAN 00849
U.S. Department- of Labor
Mine Safety and Health Administration P.0. Box 1874 Albany, NY 12201-1874
October 30, 1987
Mr. Keith B. Lehman, Mill Superintendent Cyprus Mines Corporation 651 Metuchen Road South Plainfield, New Jersey 07080
Dear Mr. Lehman:
'
The enclosed Supplemental report completes a Federal inspection of the South Plainfield Mill, I.D. No. 28-00959, South Plainfield, New Jersey, conducted on July 20-22, 1987. The inspection was made pursuant to Public Law 91-173 (83 STAT. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Actions taken as a result of this' inspection were:
ORIGINAL ACTIONS THIS INSPECTION:
Issue
Terminate
Citations:
1
1
Orders:
'
Modify Extend
Rep by Order Vacate
ACTIONS ON PREVIOUS VIOLATIONS*.
Issue
Terminate
Citations:
Orders:
Modify
Extend
. Rep by Order Vacate
Sincerely yours,
Harold L. Thompson
7r j
Subdistrict Manager
Metal and Nonmetal Mine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety Engineer, Dept, of Labor and Industry
LEHMAN 00850
Personal Exposure Data Summary
Metal/Nonmetal
U.S. Department of Labor
Mine Safely and Health Adminislration
D e le te
a X O ffic e Code
AB Number
z A3
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2 . XM ine ID
-
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.
E ve n t'N u m b e r''
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D ate
M onth
/\Q \
Day
/ I9 I
Year
mz
L o c a tio n Code.
Job Code
S a m ple Type
3
Name o f Em ployee
D a W e ./
AX P ih/eA a
3
Name o f E m ployee
C o n taimmiiQn asn t Coda
5 *7
'^.lO ccu p a tio
C oncentration
L
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r\ X
.....
'. O ccupation
Exposure L im it
.X
Contam inant
fd ir.
c
C ontam inant
S hort. Term
n
P rot.-
B
A ctio n
H
nn
rn m
Name o f E m ployee
rm
rrh
O ccupation
ir r R m ^ e r :
C ontam inant
m qhh
Name o f E m ployee
m
c m r r m .n
O ccupation
jz .iin
Contam inant
:
oe d
______;_____ -S
--------
Name o f E m ployee
m .......
'E m .
O ccupation
Tit
Contam inant
n
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LEHMAN 00851
Name o f E m ployee
O ccupation
) i r e S u r v e y tV///
C O A /JuettJ
Jh-t frto -r
M SH A F orm 400 0 -4 3. Dec 8 5 (Revised)
Contam inant N am e o f Person C o m p le tin g F o rm
> a \ / i &___
spy8 =Operator
U.S. Department of Labor
Mine Safety and Health Administration '4015 Wilson Boulevard - Ari ington. V A 22203-1984
A u g u s t 31, 1987
.
MSHA PROGRAM INFORMATION BULLETIN NO. 87-4C and 87-2M SUBJECT: Reporting Occupational Illnesses to MSHA
The purpose of this Bulletin is to clarify operator compliance responsiblities for reporting occupational illnesses under the Federal Mine Safety and Health Act of 1977.
T i t l e 30, Code of F e d e r a l Regulations, Part 50 r e q u i r e s m i n e
operators to report occupational illnesses of miners. A miner
is defined as "any individual working in a mine," and occupational
illness is defined as "an illness or disease which may have resulted
from work at a mine or for which an award of compensation is made."
Illnesses that are reportable include noise-induced hearing loss,
silicosis, coal worker's pneumoconiosis (black lung), poisoning
b y toxic materials, and cancer. Part 50 further requires that
the operator mail a completed Form 7000-1 to the Mine Safety and
.
Health Administration (MSHA) within 10 working days after a miner
is, d i a g n o s e d as h a v i n g an o c c u p a t i o n a l illness.
Industry reporting activity for occupational illness suggests there is opera t o r u n c e r t a i n t y about the r e l a tionship b e t w e e n Part 50 reporting obligations and the information provided to the operator
through Federal and State occupational illness compensation programs.
In order to ensure that data reported by mine operators reflects the incidence of occupational illnesses associated with the mining
industry, the reporting requirements of Part 50 apply when compen
sation programs provide an operator notice that an individual has b e e n awarded compensation for or is diagnosed as having an occupa tional illness resulting from employment in a mine, regardless of whether the individual is currently working as a miner. Thus, within 10 days of becoming aware of any such compensation award or
diagnosis, the operator must report the occurrence by completing a n d m a i l i n g a. F o r m 7000-1 to MSHA.
INQUIRIES:
W i l l i a m H. Sutherland, Chief* D i v i s i o n o f Health, Coal Mine Safety and Health, (703)'235-1358
Marvin W. Nichols, Jr., Chief, Division of Health, Metal and Nbnmetal Mine Safety and Health (703) 235-8307
DISTRIBUTION:
All Mine Operators, Coal and Metal and Nonmetal Coal District Managers, Mine Safety and Health, Metal and Nonmetal District Managers, Mine Safety
and Health
Principal Officials, Headquarters Superintendent, National Academy
) LEHMAN 00852
2
Accordingly, effective 30 days after the issuance date of this Bulletin, MSHA will require that operators report occupational illnesses consistent with the Part 50 regulations and the c l a r i f i c a t i o n p r o v i d e d b y this bulletin. MSHA''s d i s t r i c t and subdistrict offices will be pleased to provide additional guidance or assistance regarding the reporting of occupational illnesses and the proper-completion of the Form 7000-1. Roy L. Bernard Administrator
for Metal and Nonmetal Mine Safety and Health Administrator
for Coal Mine Safety and Health
LEHMAN 00853
U.s. Departmentof Labor
Mine Safety end Hoetth Administration 4015Wilson Boulevard Arlington.Virginia 22203
Official Business . Penaltyfor Priwte Use.$300
):
'
First-Class Mail Fortageend FeesFeld U.S.-Departmentof Labor Permit Number G-69
..
.
2800959
CNTY* MIDDLESEX
SOUTH P L A IN F IE L D M IL L
CYPRUS M IN ES CORPORATION
651 METUCHEN ROAO
SOUTH P L A IN F I
NJ
07080
LEHMAN 00854
Metal/Nonmetal-SurfaceFatalities FirstHalf- 1 9 8 5
U.S. Department of Labor Mine Safety and Health Administration
ABSTRACTS WITH ILLUSTRATIONS
ANALYSIS AND SUGGESTED USES
LEHMAN 00855
INTRODUCTION The 1985 Fatal Illustration Program is divided into four large categories or subject areas. These categories are underground coal mining; surface coal mining; underground metal/nonmetal mining; and surface metal/nonmetal mining. Fatalities in each category are grouped by accident type. The materials in this unit include illustrated abstracts (summaries) of all chargeable surface metal/nonmetal mining
fatalities for the first six months of 1985 accompanied by 35mm Slides, and a statistical analysis of the accidents in that category. The statistical analysis examines accident location, classification, and the number of supervisory and nonsupervisory fatalities. The analysis includes additional tables of supervisory and nonsupervisory fatalities by experience, supervisory fatalities by activity, and blasting, electrical, powered and nonpowered haulage fatalities by occupation. A final table lists fatalities by occupation and age. This program, through its abstracts, slides, and statistical analysis, is a dramatic and effective training tool for all involved in mining.
LEHMAN 00856
HOW COMPANIES USE THE FATAL ILLUSTRATION PROGRAM
Many mining companies use the Fatal Illustration Program to train supervisory and nonsupervisory personnel. The abstracts, slides, and statistics readily lend themselves to group safety training and special emphasis programs including, annual refresher training, new miner training, and task training. Following are quotations from various mining companies that use this material in their safety training programs!
"Excellentl The slides show miners exactly what can happen to cause fatalities. Glad you made them available." Pacific Clay Products, Inc.
"The material on past accidents is very helpful for annual refresher training." Lone star cement, inc.
"Very relevant - we've shown these slides to new miners and have used them in safety meetings, too. The illustrations help employees relate accidents to their own operations and equipment." Granite Mountain Quarries "Educational and informative program - especially on mobile equipment." Wedron Silica Co. "Excellent training aid." Lehigh Cement Co.
LEHMAN 00857
S TA TISTIC A L ANALYSIS Metal/Nonmetal - Surface Fatalities First Half
1985
LOCATION OF ACCIDENT
Location
Open-Pit Hill Dredge
Fatalities
11 9 1
ACCIDENT CLASSIFICATION - SUPERVISORY FATALITIES
Accident Classification
Fatalities
Blasting Electrical Explosions and Fires Fall of Highwall Materials Handling Powered Haulage Nonpowered Haulage Machinery Slips and Falls of Persons Other
1 1
ACCIDENT CLASSIFICATION - NONSUPERVISORY FATALITIES
Accident Classification
Fatalities
Blasting Electrical Explosions and Fires Fall of Highwall Materials Handling Powered Haulage Nonpowered Haulage Machinery Slips and Falls of Persons Other (Handtools)
3
2 3 7
TOTAL FATALITIES - SUPERVISORY TOTAL FATALITIES - NONSUPERVISORY
LEHMAN 00858
S TA TIS TIC A L ANALYSIS Metal/Nonmetal - Surface Fatalities First Half - 1965
SUPERVISORY FATALITIES BY EXPERIENCE
Total Mining Experience (Years)
Total Experience This Mine (Years)
25 1 month 20 4 months 15 2 days 10 10
Total Experience This Job (Years)
n/a 4 months 2 days
10
NONSUPERVISORY FATALITIES1 BY EXPERIENCE
Total Mining Experience (Years)
Total Experience This Mine (Years)
45 37 21 16 15 14 14 12 11 10
8 3 n/a n/a n/a
1 week n/a
45 n/a
3 16
1 week 14 14
1 11
1 day 8 3 1 1 1 1 week n/a
NOTE: n/a means information not available.
Total Experience This Job (Years)
9 1/2 37
3 8
1 week 14 14
1 10 1/2
1 day 8 3 1 1 1 1 week n/a
LEHMAN 00859
S TA TIS TIC A L ANALYSIS
Metal/Nonmetal - Surface Fatalities First Half - 1985
SUPERVISORY FATALITIES BY ACTIVITY
Activity
Performing Supervisory Duties
When Fatality Occurred? (Yes or No)
Checking vibrating screen for leakage
Caught in explosion
Operating bulldozer
Operating front end loader
No No No No
LEHMAN 00860
STA TISTIC A L ANALYSIS Metal/Nonmetal - Surface Fatalities First Half - 1985
BLASTING FATALITIES BY OCCUPATION
Occupation
Blaster
.
Bulldozer/Mobile Equipment Operator
Dragline/Crane/Shovel Operator .
Drill Operator
Electrician
Front End Loader Operator
Laborer
Mechanic/Haintenance
Supervisor/Foreman
Truck Driver Welder/Machinist
Other
Fatalities
ELECTRICAL FATALITIES BY OCCUPATION
Occupation
Blaster Bulldozer/Mobile Equipment Operator Dragline/Crane/Shovel Operator Drill Operator Electrician . Front End Loader Operator Laborer Mechanic/Maintenance Supervisor/Foreman Truck Driver Welder/Machinist Other
Fatalities
1 1 1
LEHMAN 00861
S TA TIS TIC A L ANALYSIS Metal/Nonmetal - Surface Fatalities First Half - 1985
POWERED HAULAGE FATALITIES BY OCCUPATION
Occupation
Fatalities
Blaster Bulldozer/Mobile Equipment Operator Dragline/Crane/Shovel Operator Drill Operator Electrician Front End Loader Operator Laborer Mechanic/Maintenance Supervisor/Foreman Truck Driver Welder/Machinist Other
1
1 2 2 3
NONPOWERED HAULAGE FATALITIES BY OCCUPATION
Occupation
Fatalities
Blaster Bulldozer/Mobile Equipment Operator Dragline/Crane/Shovel Operator Drill Operator Electrician Front End Loader Operator Laborer Mechanic/Maintenance Supervisor/Foreman Truck Driver Welder/Machinist Other
LEHMAN 00862
STA TISTIC A L ANALYSIS
Metal/Nonmetal -Surface Fatalities First Half - 19B5
FATALITIES BY OCCUPATION AND AGE Occupation
Blaster
Bulldozer/Mobile Equipment Operator
Dragline/Crane/Shovel Operator
Drill Operator
Electrician
Front End Loader Operator
Laborer Mechanic/Maintenance
'
Supervisor/Foreman
Truck Driver Welder/Machinist Other (Crusher Operator)
Other (Driller Helper)
Other (Ironworker).
Other (Plant Operator)
Fatalities
1 1 1 1 3 1 4 4 1 1 1 2
Age
-
65 49 - 27 51 64, 60, 19 37 58, 53, 46, 55, 52, 36, : -. 39 26 43 39, 20
LEHMAN 00863
SLIDE INDEX Metal/Nonmetal - Surface - Fatalities First Half - 1985
ACCIDENT CLASSIFICATION
Powered Haulage Powered Haulage Powered Haulage Powered Haulage Powered Haulage Powered Haulage Powered Haulage Powered Haulage Powered Haulage
,
SLIDE NUMBER
1 2 3 4 5 6 7 8 9
FATAL CASE
7 8 9 10 15 16 25 26 27
Electrical Electrical Electrical
10 22 11 24 12 28
Materials Handling Materials Handling
13 5 and 14 23
Fall of Highwall Fall of HighWall
.
i5 16
12 20
Explosions and Fires
17 2
Machinery
18 17
Slips and Falls of Persons
19
3
Other (Handtools)
20 4
NOTE; Slide Numbers refer to the numerical sequence of fatalities that are grouped by specific Accident Classification.
Fatal Case Numbers are based on chronological order.
LEHMAN 00864
ABSTRACT OF INVESTIGATION
Date: February 19, 1985
Slide Number: 1 (Fatal Case Number: 7)
Accident Classification: Powered Haulage
Type of Mine: Crushed Stone - Surface
Location: New Mexico
.
Age of victim: 58 Total Mining Experience: Not Available Total Experience this Mine: 14 years
Total Experience this Job: 14 years Number Employed at Mine: 12 Number Working at Time of Accident: 6 Time of Accident: 4:00 p.m.
A crushing plant foreman was fatally injured when he was caught between the top side of a belt conveyor and the steel frame members of a portable crushing/screening plant. The victim and another foreman were trying to locate the source of oversize rock that was entering the final product from the primary vibrating screen. The victim hand signaled the plant operator to start the final product conveyor to remove some crushed stone that was blocking his view. The plant operator walked to the control trailer and started the conveyor, when the conveyor started the victim became caught between the belt and steel framing.
LEHMAN 00865
ABSTRACT OF INVESTIGATION
Date: February 21, 1985 Slide Number: 2 (Fatal Case Number: 8) Accident Classification: Powered Haulage
Type of Mine: Sand & Gravel - Surface Location: Idaho
Age of Victim: 65 Total Mining Experience: 15 years Total Experience this Mine: 4 months Total Experience this job: 1 week Number Employed at Mine:. 6 Number Working at Time of Accident: 4 Time of Accident: 3:50 p.m. A dozer operator was fatally injured when the front-end loader he was operating rolled over and pinned him beneath it. The loader was a 1964 model with a fiberglass cab and no rollover protective structure. The victim was feeding pit run material to the crusher. A witness saw the loader backing down the haul ramp at a fast rate of speed with the bucket elevated above the ground. After reaching the bottom of the 90-foot ramp it traveled another 88 feet to an embankment. The left side of the loader climbed the bank and the loader rolled over on its top. It was not determined why the victim could not maintain control of the loader.
LEHMAN 00866
ABSTRACT OF INVESTIGATION
Dates February 24, 1985 Slide Number: 3 (Fatal Case Number: S ) Accident Classification: Powered Haulage Type of Mine: Cement Plant & Quarry - Surface
Location: Iowa Age of Victim: 64 Total Mining Experience: 16 years Total Experience this Mine: 16 years Total Experience this Job: 8 years Number Employed at Mine: 33 Number Working at Time of Accident: Not Available Time of Accident: 3:00 p.m. A plant dust truckdriver was fatally injured when he backed a haultruck over the edge of an old dump. The' truck turned upside down and the victim was drowned when the cab became submerged in water. At the beginning of the shift the victim's supervisor reviewed with him a new procedure for dumping waste dust into the center of a dry pond. The victim was told that if he experienced any difficulty with the new dumping procedure he was to notify his foreman. He had not reported any problems during the shift; however, none of the 9 loads he had hauled were dumped at the assigned location. Use of the dump site where the accident occurred had been discontinued several months earlier for environmental reasons. This old dump was about 200 yards away from the dry pond where he had been told to dump. The primary cause of this accident was attributed to impairment of judgement and driving abilities due to the consumption of alcohol. An autopsy revealed that the victim had 0.2 percent blood alcohol content when he expired.
LEHMAN 00867
ABSTRACT OF INVESTIGATION
Date: February 24, 1985 Slide Number: 4 (Fatal Case Number: 10) Accident Classification: Powered Haulage
Type of Mine: Feldspar - Surface Location: North Carolina
Age of Victim: 55 Total Mining Experience: 5 years Total Experience this Mine: 2 years Total Experience this Job: 2 years Number Employed at Mine: 5 Number Working at Time of Accident: 2 Time of Accident: 12:05 p.m. A truckdriver was fatally injured when he jumped from the fuel truck he was operating. He was attempting to change gears and was unable to engage the transmission into low range before reaching a steep decline. As the truck gained speed the victim and a passenger in the truck decided to jump, when the victim hit the roadway he rolled into a small rock berm and struck his head. The passenger was not seriously injured. The truck continued along the roadway for approximately 300 feet and struck a large boulder used for a berm along the elevated side of the roadway. After striking the berm, the truck flipped around and turned over on the passenger side with the front of the truck facing uphill. Although the front wheels and axle were completely torn off, the cab was only slightly damaged.
r
LEHMAN 00868
ABSTRACT OP IN V ESTIG A TIO N
Date: April 4 r 1985
Slide Number: 5 (Fatal Case Number: 15) Accident Classification: powered Haulage
Type of Mine: Crushed Stone - Surface Location: South Carolina
Age of Victim: 60 Total Mining Experience: 38 years Total Experience this Mine: 38 years Total Experience this Job: 38 years Number Employed at Mine: 52 Number Working at Time of Accident: 48 Time of Accident: 7:10 a.m.
A loadout person was fatally injured when he was run over by a haultruck. The accident occurred on a roadway located at the loadout area which at times had heavy traffic congestion. The victim had worked in the loadout area for his entire tenure at this operation. The victim had left the loadout control house to
unlock the door of the testing laboratory. He was walking directly toward the testing lab to the right of a 50-ton haultruck. As the truck pulled out from its parked position it made an arcing right turn toward a stockpile area. The victim fell between the front wheels and tried to roll out from under the truck but was run over by the inside right rear wheel. The driver of the truck never saw the victim as the victim remained within the driver's blind area throughout the distance traveled.
LEHMAN 00869
ABSTRACT OF INVESTIGATION
Date : April 11, 1985 Slide Number: 6 (Fatal Case Number: 16) Accident Classification: Powered Haulage
Type of Mine: Crushed Marble - Surface Location: Alabama
Age of victim: 64 Total Mining Experience: 45 years Total Experience this Mine: 45 years Total Experience this Job: 9 1/2 years Number Employed at Mine: 165 Number Working at Time of Accident; Not Available Time of Accident: 7:30 a.m. A mill operator was fatally injured when he was run 'over by a company-owned locomotive that was moving railcars in the plant yard. The area where the accident occurred was an open, level yard between two of the product plants. The train was moving slowly through the open yard pulling four railcars from one track to another. Jt appeared as though the victim simply walked into the path of the oncoming train while talking into or listening to his walkie-talkie and did not see or hear the train. The right front corner of the locomotive struck the victim and he fell across the tracks.
LEHMAN 00870
ABSTRACT OF INVESTIGATION
Date: Hay 20, 1985
Slide Number: 7 (Fatal Case Number: 25) Accident Classification: powered Haulage
Type of Mine: Mica - Surface Location: South Dakota
Age of Victim: 38
.
Total.Mining Experience: 15 years
Total Experience this Mine: 2 days
Total Experience this Job: 2 days
Number Employed at Mine: 2
Number Working at Time of Accident:
Time of Accident: 11:00 a.m.
2
A loader operator was fatally injured when the front-end loader he was operating went over the edge of a 12-foot bank. The loader was being used to push loose material over the bank to the pit floor below. As the loader was approaching the edge it appeared as though the bucket struck a solid object and deflected upward. The loader lurched forward over the edge and slipped over on its roof. The victim was crushed in the cab. The loader did not have a rollover protective structure and the braking system was defective.
LEHMAN 00871
abstract of investigation
Date: June 24, 1985 Slide Number: 8 (Fatal Case Number: 26) Accident Classification: powered Haulage
Type of Mine: Sand & Gravel - Surface Location: Colorado
Age of Victim: 51 Total Mining Experience: 14 years Total Experience this Mine: 14 years Total Experience this Job: 14 years Number Employed at Mine: 1 Number Working at Time of Accident: 1 Time of Accident: 2:45 p.m. An equipment operator was fatally injured when material sloughed off a highwall face and engulfed him in the cab of a front-end loader. The front-end loader was used by the victim to dig the highwall face to a point where a pocket had developed in the 40 to 50 foot highwall. The loader was effectively surrounded on three sides by dangerous overhanging banks when the accident occurred. The sand and gravel material inundated the loader, broke through the windshield and almost completely filled the cab. The victim had been assigned to work alone in the pit and was not discovered until it was time for him to be picked up near the end of this shift. The accident was discovered at 2:45 p.m.; however, due to continued unstable ground conditions he was not removed from the loader until 8:00 p.m.
LEHMAN 00872
ABSTRACT OF INVESTIGATION
Date : June 22, 1985
Slide Number: 9 (Fatal Case Number: 27) Accident Classification: Powered Haulage
Type of Mine: Limestone - Surface Location: California
Age of Victim: 52
Total Mining Experience: 28 years
Total Experience this Mine: 28 years
Total Experience this Job: Not Available
Number Employed at Mine: 15
Number Working at Time of Accident: Not Available
Time of Accident: 12:30 p.m.
,
A truckdriver was fatally injured after loosing control of the truck he was driving. He was traveling from the quarry to the crusher when the truck suddenly veered to the left and climbed an embankment. The truck then veered to the right and went off the road. It came to rest in a ditch about 1600 feet from where it left the roadway. The victim was not wearing his seat belt and was violently thrown about the interior of the cab. After the truck stopped he was found lying on the platform just outside the cab. The truck was found to be in good mechanical condition.
LEHMAN 00873
ABSTRACT OF INVESTIGATION
Date: April 29, 1985 Slide Number: 10 (Fatal Case Number: 22)
Accident Classification: Electrical Type of Mine: Sand & Gravel - Surface Dredge
Location: Ohio Age of Victim: 37 Total Mining Experience: 14 years Total Experience this Mine: 14 years Total Experience this Job: 14 years Number Employed at Mine: 3 Number Working at Time of Accident: 2 Time of Accident: 3:30 p.m. A mechanic was fatally injured when an electrical fault occurred in a junction box. The victim was standing in an aluminum boat adjapent to a pontoon support water pump attempting to get the pump primped and running. He was holding the foot valve closed with a metal welding rod while another worker was priming the pump with water. When the pump motor was energized a phase-to-ground fault occurred in the electrical junction box located on shore. Fault current flowed through an aluminum anchor cable from the metal support on which the junction box was mounted to the intake pipe of the water pump. The victim was in direct contact with the water pump and received an electrical shock of approximately 220-volts. He slumped down in the boat and his upper body draped over the edge into the water. His co-worker jumped into the water to render aid and also received a severe electrical shock but managed to make it to shore.
LEHMAN 00874
I
ABSTRACT OF IN V ESTIG A TIO N
Date: Hay 24, 1985
Slide Number: n (Fatal Case Number: 24) Accident Classification: Electrical
Type of Hine: Uranium - Surface Location: Wyoming
Age of Victim: 27 Total Mining Experience: 8 years Total Experience this Mine: 8 years Total Experience this-Job: 8 years Number Employed at Hine: 181 Number Working at Time of Accident: 60 Time of Accident: 8:50 p.m.
,
An electrician was fatally injured when he contacted an energized 4160-volt bushing while troubleshooting an electric malfunction in a power shovel. The victim was attempting to check the 480-volt ac contacts located inside an oil switch container. He apparently
lost his balance while kneeling and leaning forward to test the terminals. His right hand contacted the 4160-volt bushing and his left hand contacted the load bushing which allowed current to flow across his body. He received about 2400-volts ac phase-to-load which proved fatal. The ground fault interrupter failed to trip due to the fact that the victim was kneeling on top of an
LEHMAN 00875
ABSTRACT OF INVESTIGATION
Date: June 6, 1985
Slide Number: 12 (Fatal Case Number: 28) Accident Classification: Electrical
Type of Mine: Cement Plant - Surface (Contractor) Location: Alabama
Age of victim: 19 Total Mining Experience: 1 week Total Experience this Mine: 1 week Total Experience this Job:. 1 week Number Employed at Mine: 18 Number Working at Time of Accident: Time of Accident: 2:20 p.m.
2
A laborer was fatally injured when he contacted the energized chuck of a hand-held drill. The building where the accident occurred was under construction and was not yet provided with electricity. A 150-foot extension cable, reportedly made at the job-site, was used
to provide electricity to the hand-held drill. The ground circuit in the extension cable was disconnected in three places and a phase-to-ground fault was found approximately 45 feet from the end of the cable. The ground circuit in the cable was continuous from the fault to the drill. The victim was sitting on a set of metal steps which were grounded to earth through the metal structure of the building, when the victim contacted the drill chuck, fault current passed through his hand and body to the grounded metal steps.
LEHMAN 00876
r
ABSTRACT OF INVESTIGATION
Date: February 15, 1985
Slide Numbers 13 (Fatal Case Numbers 5 and 6 ) Accident Classification: Handling Material Type of Mine: Limestone - Surface
Location: Ohio
Age of victim (1): 36
Victim (2): 39
Total Mining Experience: 12 years
Unknown
Total Experience this Mine: 1 year, 4 mos.
1 year, 4 mos.
Total Experience this Job: 1 year, 4 mos.
1 year, 4 mos.
Number Employed at Mine: 13
Number Working at Time of Accident: 5
Time of Accident: 1:30 p.m.
Two men, one a 36 year old truckdriver and the other a 39 year old crusher operator, were fatally injured when they entered a lime
stone storage bin from the top to dislodge a hang-up of bridged stone. Snow and freezing temperatures were causing material flow problems at the truck loadout bins. The minus 1-inch material was hanging up above the loadout chute. One of the two victims was warned that the material was undermined and not to enter the bin
from the top. The warning went unheeded and without being noticed the victims entered the bin with .a steel bar to try to get material flowing again. A truckdriver, while loading his truck,
noticed a hard hat liner drop through the chute. He and another employee went to the top of the bin and saw that the bridged material had broken free. They went back down below the bin and observed a hand protruding out of the material in the loadout chute. During recovery operations it was discovered that two men had been engulfed when the material caved in.
LEHMAN 00877
ABSTRACT OF INVESTIGATION
ate : Hay 15, 1985 Slide Number: 14 (Fatal Case Number: 23) Accident Classification: Falling/Sliding Material Type of Mine: Sand & Gravel - Surface
Location: Wisconsin Age of victim: 39 Total Mining Experience: 21 years Total Experience this Mine: 3 years Total Experience this job: 3 years Number Employed at Mine: 2 Number Working at Time of Accident: 2 Time of Accident: 9:15 a.m. A plant operator was fatally injured when the sides of a surgepile drawhole sloughed in and buried him with material. The accident occurred at the drawpoint (grizzly level) of the surgepile which was about 18 feet below the top of the drawhole. Large stones had collected on the grizzly which prevented material from passing through at a normal flow rate^ The victim had been instructed to push material into the drawhole with a front-end loader until he reached the grizzly level and then clean off the stones; however, he felt this would take too long. Contrary to instructions, he decided to slide down into the drawhole to remove the stones. He was wearing a safety belt and lifeline, but when the sides sloughed in on him he was covered with 10 to 12 feet of material and could not be pulled free.
LEHMAN 00878
K
ABSTRACT OF INVESTIGATION
Date: March 25, 1985
Slide Number: 15 (Fatal Case Number: 12) Accident Classification: Fall of Highwall
Type of Mine: Crushed Stone - Surface Location: Florida
Age of Victim: 49 Total Mining Experience: 11 years Total Experience this Mine: 11 years Total Experience this Job: 10 1/2 years Number Employed at Mine: 221 Number Working at Time of Accident: Not Available Time of Accident: 9:05 a.m.
.
A shovel operator was fatally injured when a highwall adjacent to
where he was working collapsed. A section of pit wall about 60
feet high, 50 feet long and 3 to 4 feet thick fell onto the shovel
and crushed the operator's cab. The victim was loading a truck
near a corner of the pit when he stopped digging and moved the
shovel backward about 20 feet. The wall that collapsed was on his
right side and the shovel was about 40 feet out from the toe. The
highwall was not benched and heavy rainfall had occurred several
days prior to the accident.
LEHMAN 00879
ABSTRACT OF INVESTIGATION
Date: April 25, 1985 Slide Number: 16 (Fatal Case Number: 20)
Accident Classification: Fall of Highwall Type of Mine: Crushed Stone - Surface Location: Maryland
Age of Victim: 26 Total Mining Experience: 3 years Total Experience this Mine: Not Available Total Experience this job: 3 years Number Employed at Mine: 25 Number Working at Time of Accident: 25 Time of Accident: 4:15 p.m. A driller helper was fatally injured when a section of highwall failed and he fell 72 feet to the bench below. The victim was an employee of an independent drilling contractor and had worked at this mine on prior occasions. The drill rig was set up near the rim of a 72-foot highwall and the drill crew was starting to drill their 9th hole. When the hole was about 10 feet deep the victim walked over to a boulder on the highwall rim to see if any material was falling away from beneath the drill rig. As he was leaning on the boulder a section of the rim about 9 feet long by 5 feet deep gave way and both he and the boulder fell to the bench below. The top 15 feet of the highwall was highly fractured and there was a parallel tension crack about 5 feet back from the rim.
LEHMAN 00880
\ \
ABSTRACT OF IN V ESTIG A TIO N
Dates January 23, 1985 Slide Numbers 17 (Fatal Case Numbers 2) Accident Classification: Ignition/Explosion of Gas/Dust
Type of Mine: Cement Plant - Surface Location: New York
Age of Victim: 53 Total Mining Experience: 21 years Total Experience this Mine: 21 years Total Experience this Jobs 10 years Number Employed at Mine: 389 Number Working at Time of Accident: 240 Time of Accident 10:30 a.m. A maintenance supervisor was fatally injured when he was thrown from a work platform as a result of an explosion in a coal, pulver izer bowl mill. On the day of the accident it had been decided to conduct a routine bowl mill shutdown due to abnormalities reported by the previous shift. The victim and two other men were on a work platform removing nuts from an inspection door on the mill. Seven of eight nuts were removed when one of the workmen pried the door with a screwdriver to break the seal. An explosion occurred and two of the three men were blown off the work platform to the floor 10 feet below. The victim sustained brain contusions and died following surgery five days later. In pulverized fuel sys tems, experience has shown that explosions are most likely to occur during start-up or shutdown operations and during interrup tions or lack of control of raw fuel supplies.'
LEHMAN 00881
4
ABSTRACT OF IN V E S T IG A T IO N
Date : April 18, 1985 Slide Number: 18 (Fatal Case Number: 17)
Accident Classification: Machinery Type of Mine: Limestone - Surface (Contractor)
Location: Missouri Age of Victim: 46 Total Mining Experience: Not Available Total Experience this Mine: 7 weeks Total Experience this Job: 7 weeks Number Employed at Mine: 9 Number Working at Time of Accident: 15 (6 contractors) Time of Accident: 12:45 p.m. A bulldozer operator was fatally injured when he attempted to jump from the bulldozer he was operating. He had completed pushing material up a 2:1 slope when the dozer started to freewheel back wards. He dropped the dozer blade to the ground but was still un able to control the dozer's descent or direction of travel. Since the dozer was approaching a 90 foot vertical drop-off into the quarry he attempted to jump clear. He apparently slipped while making his exit and landed on the left track. The motion of the track threw him behind the dozer. The dozer came to a stop about 8 feet from the edge of the vertical drop-off with the rear of the left track pinning him to the ground.
LEHMAN 00882
I*
*o
ABSTRACT OF IN V E S T IG A T IO N
Date: January 28, 1985
Slide Number: 19 (Fatal Case Number: 3) Accident Classification: Slip or Fall of Person Type of Mine: Limestone Plant - Surface (Contractor)
Location: Ohio
Age of victim: 43 Total Mining Experience: 10 years Total Experience this Mine: 2 1/2 years Total Experience this Job: 1 day Number Employed at Mine: 140 Number Working at Time of Accident: 2 Time of Accident: 2:05 p.m.
An ironworker was fatally injured when he fell from an elevated work platform to a metal floor 30 feet below. The project involved the removal of abandoned metal exhaust tubing in a multi-level building at a limestone plant. The victim and his supervisor/co-worker were working from an elevated work platform through which the old exhaust tubing -extended. After an eight foot long section of tubing was removed, a 4 by 4 foot hole was left in the floor of the platform, while the supervisor was lowering the tube section to the floor the victim, for an unknown reason, moved toward the hole and fell through. The victim had been assigned to monitor the area below the platform while the tubing was being lowered. This assignment did not require him to be in the vicinity of the platform hole.
LEHMAN 00883
ABSTRACT OF IN V E S T IG A T IO N
Date: January 31, 1985
Slide Number: 20 (Fatal Case Number: 4) ,Accident Classification: Handtools Type of Mine: Sand & Gravel - Surface
Location: California
Age of Victim: 20
Total Mining Experience: Unknown Total Experience this Mine: 1 year Total Experience this Job: 1 year
Number Employed at Mine: 9 Number Working at Time of Accident:
Time of Accident: 4:30 p.m.
8
A front-end loader operator was fatally injured when he was drawn down into a feeder chute located under a surgepile. Material was gravity fed through a chute onto a belt feeder located in a tunnel beneath a sand surgepile. The damp sand had bridged over the chute and stopped flowing onto the feeder. The victim was stand
ing on the surgepile using a piece of rebar in an effort to break the material loose. Two other employees were in the surge tunnel
also trying to get material flowing. No one saw the victim
disappear into the drawhole, but when material started flowing again the two men returned to their normal duties. When the feed slowed again one man went back into the surge tunnel and
discovered the victim in the feeder chute.
LEHMAN 00884
LEHMAN 00885
TIIANSAC, INC. 7951 Industrial Highway P.O. Bo* 10196 Macon. Georgia 31297 (912) 784-9040 1-800-841-4982 FAX 912-788-3920
December 15, 1987
Cyprus Industrial Mineral 615 Metuchen Road S. Plainfield, N J 07080
Dear Purchasing
On December 14, 1987 Bowater Industries pic of London, England acquired the assets and business of Bonar Industries Inc., Macon, Georgia from Bonar Inc. of Canada.
Our new name is Transac Inc. The business will operate in the same location with all management and employees remaining in place. We will continue to offer our customers a wide range of Flexible Intermediate Bulk Containers including the patented Mulox design.
The future looks bright and exciting. By working closely with the European
group we intend to introduce new ideas and concepts to the American market.
It is our goal to make Transac Inc. the largest producer of Flexible Intermediate
Bulk Containers in North America.
'
We look forward to your continued support.
Sincerely,
W.R. Hodgins Sales Manager
LEHMAN 00886
INVOICE TRASMITTAL
8800 NVIAIH31
S r\
'
571 RO UTE 27 ISELIN , N J. 08830
(201) 283-2200
BOFAM INC. t /A
RENT-RITE
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Street
C'tY, State& ZIP
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PISCATAW AY, I (201) 752-6400
RENTAL CONTRACT No.
R 125637
CUST. P.O, N O . A N D /O R JOB N O .
SH IP TO: _____ Or Place where equipment will be used
Phone No.
5 .*
PICK U P RETURN RECEIPT
W e Charge For Time Out NOTTime used Including Weekends and Holidays. Return Items Promptly To Avoid Late Charges, All
Balances Over 60 Days Subject to V h % Per Month Charge.
LEHMAN 00888
- H S71 ROUTE 27 ISELIN, N.J. 0B830
A (201)213-2200
BOFAM INC. T/A
RENT-RITE
/STELTON r o a d a nd r Y WASHINGTON a v e n u e ^ PISCATAWAY.NJ.0M54
(201) 752-6400
RENTAL CONTRACT No.
R 125667
CUST.P.O. NO. A N D /O R JOB NO.
Rented Tp: Street
$ j p t / $ ? < \
C_________
SH IP T O :__________________________ Or Place where equipment w ill be uted
City. State &Zip
Phone No.
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PICK U P RETURIM RECEIPT
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We Charge For Time Out NOTT|me used including Weekends and Holidays. Return Hems Promplly To Avoid LaTe Charges. A ll Balances Over 60 Days Subject to 1WW> p e r Month Charge.
LEHMAN 00889
C United Parcel S e rv ic e Date OCTOBER 13, 198 8
Dear C u stom er-
150 E n closed is our check for $ . account.
00 , w hich represents th e b alance in your
C onsolidated Payment Amount (received 06/1% ...
S - ' 150 '.00
Less:
L - - -- "
$,
0
Net Amount:
- ___ _ __________________________ $_. 150 .00
If you have any q u estio n s, p lea se call us.
#081296
Very truly yours, UNITED PARCELSERVICE
District CoKtrbller
CYPRUS INDUSTRIAL MINERALS CO. 651 METUCHEN ROAD . "SOUTH PLAINFIELD, NJ 07080
u?l5* 05.M l-8t)
LEHMAN 00890
O. A. Ntwrow ANDSONCOMPANY, P.O. BOX3? BHIOGEVTLUE. MUWOflE 933 <30*1337-3311
DATE REFERENCE INVOICE! AMT* DISCOUNT/DEBUCT, NET AMOUNT'
9/26/86
7059
6:1.52
61.52
CREDIT BALANCE VEND. * 19852 CK* :!t
1114 TOTALS!
61,52
. remittanceStatement pleasedetachbfforf depositing
61.52
LEHMAN 00891
V -e
National'
45*604 Ey'Easc 45*704 20/20 Bult
Made in USA
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LEHMAN 00892
M^MNatlonel 45-604Eyc-Eise
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LEHMAN 00894
FOLEY TOWLIFT INC.
833 C E N T E N N I A L A V E ., P S C A T A W A Y , N J 08855 PISC A TA W A Y: (201) 885-1300 SA D D LE BHOOKI201) 546-7070
STATEMENT
CB C A T E R P I L L A R
FOR PARTS:
1201) 885-3100
FO R S E R V IC E : (201) 885-3130
P L EA SE REM IT T: P.O. BO X 17092, NEW ARK, N.J. 07194
' I C Y P R U S IN D U S T R IA L 651 M ETU C H EN RO AD S P L A IN F IE L D N J
M IN E R A L S 07080
l_
1
_J
245700
CUSTOMER NIJM RER
ao 3 2 s l
DATE
M O N T H LY A G IN G OF-NPAID IN VO ICES
curren t
1 month
1 0 2 7 .4 0 2 MONTHS
3 MONTHS
4 MONTHS
5 MONTHS
6/OVER MONTHS
LEHMAN 00895
# f PSEG
The Energy People
STATEMENT
651 METUCHEN RD S PLAINFIELD NJ
07080
52 518 950 9 7
IND
CYPRUS IND MINERALS
ATTN ACCTS PAY
P 0 BOX 405
S PLAINFIELD NJ
07080
AUG 88
RATE LPLT
RATE
DATE " J KILOWATTS 1 KILOWATTHRS 1 BLOCK j~ THERMS
PLAINFIELD
DISTRICT
| BLOCK | AMOUNT
J
5 0 .0 ON-PEAK INTERMED
1 4 .0 OFF-PEAK
9.140000 1.030000
ON-PEAK INTERMED' ' OFF-PEAK
ENERGY ADJUSTMENT
SERVICE CHARGE
2800 2000
.087570 .058480
SUB-TOTAL SUB-TOTAL
457.00
14.42 471.42
245.20
116.96
-97.44 736.14 389.00
TDT KWH KH CONSTANT
4800 200.000
TOTAL
$1,125.14
05-3101
LEHMAN 00896
PSEG
^ 4 - The Energy People
STATEMENT
651 METUCHEN RD S PLAINFIELD NJ
07080
52 512 950 9 7
IND
CYPRUS IND MINERALS
ATTN ACCTS PAY
P 0 BOX 4 05
S PLAINFIELD NJ
07080
88 BATE LPLT
BATE
| KILOWATTS | KILOWATTHRS | BLOCK J" THERMS
PLAINFIELD
DISTRICT
J BLOCK j AMOUNT
j
12.0 ON-PEAK INTERMED
10.0 OFF-PEAK
9.140000 1.030000
ON-PEAK INTERMED " OFF-PEAK
. - ' 1200600
ENERGY ADJUSTMENT
SERVICE CHARGE
.087570 ' *' " .058480
SUB-TOTAL
4-- *
SUB-TOTAL
109.68
10.30 119.98
* 105.08
35.09
-36.54 223.61 389.00
TOT KUH KW CONSTANT
1S00 ; 200.000
TOTAL
0612.61
5-3351
LEHMAN 00897
FOLEY TOWLIFT INC.
833 C E N T E N N I A L A V E . , P I S C A T A W A Y . N J 08855 PISC A TA W A Y: (201) 885-1300 SA D D LE BROOKI201) 545-7070
STATEMENT
C A T E R P IL L A R
FDB PARTS:
1201) 685-3100
FO R S E R V IC E : (201)885-3130
P LE A S E R EM IT T O : P.O. B O X 17092, N EW A R K , N J . 07194
r YPRUS IN D U S T R IA L 651 i T U CHEN ROAO SO P L A IN F IE L D N J
M IN ER ALS 07030
n
24-5700 I o fU snl aa
CUSTOMER NUMBE P
i_
m o n t h l y a g in g o f u n p a id in v o ic e s
CURRENT
1 0 2 7 .4C
1 MONTH
2 MONTHS
3 MONTHS
4 MONTHS
5 MONTHS
6/OVER MONTHS
LEHMAN 00898
.S TA TE M E N T
' '- 'i \ PLEA SE'SEtA C H THIS STUB AT j
' 'p ERFOFWTIOM AND ENCLOSE Wll
'rr-.'vj .'iouEVREKiTfANCE.
|
: W O O D B R I D G E , N .j . (201) 634-7500;.; B R O N X , N .Y . (212) 325-7690
PLEASE REMIT TO: p .o .
BO* 4177; :MOODBRip0E/ NU Q7095
I CYPRUS INDVS.T.'HINERAL6 METUCHEN it- HAMICH ROAD SOUTH; PLAINFIELD# N.(J.
,|__07ib^0|
. ..
ACCOUNT NO.
CliAOO
i?ATE:O B /ai/O B
,,-.TERMS
-V i^'NET
PAGE'.;.;.,'- . -i'vV i---'
ACCOUNT NO. v.if >.' DATE i;ii6oo ./fo a /3 1 /1 ^
*'ihvokK:Ko,''
DATE; :
'CHARGEE
r'.CREDlTS- y " REFERENCE
.'BALANCE.
INVQICBHO.
.-.-'AMOUNT
*3144?
0 7 /0 7 /8 8
0 8 /0 5 /8 8 0 6 /3 0 /8 8
<>7/31788
45. 72 8. 00
21. 20 21. 20
45. 72 2 1 .2 0
.0 0
8.00 8.00 29. 20
133425 313094R
8. 00 .. 2 1 .2 0
"M
V-'
f fyy:
-plea se:;
pay
-' THIS . i iAMOUHT';
- eoDMes
I -attcwe
.0 0 i.-J .OO
' 21.20 .
8.00 . ; 29.20 ;i
THANk V o u FOR-vbtJfe P a y m e n t --Pa y m e n t r e c e iv e d a f t e r m o n th en d w il l a p p e a r o n n e x t s t a t e m e n t .
29. 20 *
LEHMAN 00899
C yprus M in e ra ls Company and S u b s id ia ry Companies
B u l l e t i n Mo,
Effective
75
6/1/87
COST OF SALES M ill Expense-Paga-Cont'd
C h art of Accounts
Coding Requirements
Sub Accounl Spec. Cost
Hain P ri. Sec. Anal. Center
fleet.
(dent.
Q Special Codes t y Required Opt.
>274
Equipment-Repair Parts M iscellaneous Repairs Employee S p e c ia l B e n e fits R ailroad Car Rental E ducational A ssista n c e Program
Small Tools Travel
Travel Meals A ll Other Travel C osts B usiness Meals and Entertainm ent Fuel-Propane F u el-D ryin g E le c tr ic Power S u p p lies-B a g s Supplies-Packaging M aterials . Supplies-P allets Supplies-Chemical Reagents S u p p lies-B o a rd s ' Supplies-O ther S u p p lies-G rin d in g Media G asolin e D iesel Fuel Lubricants P u b lic a tio n s Expenses Charged In Other D irect Charges
36
37 38 40 41 46
62
1 2 64
65 66
67 71 72
73 74 75 76
77 78 79 81 84 86
95
36 ,
7 7
Form 26-1000 (6-85)
LEHMAN 00900
Cyprus M inerals Company and Subsidiary Companies
Bulletin No. 75
Effective_____6 / 1 / 8 7
Chart of Accounts
COST OF ^ALES
M ill Expense-CIM T a lc & Clay
M illing
Crude-Used
Labor-M illing Operations
Labor-Quality Assurance
Labor-Travel Time
Labor-Maintenance 4 Repairs
Benefit Plans and Payroll Taxes
Bonuses and Incentive Comp.
Miscellaneous Freight
Safety and Health Expense-Labor
Safety and Health Expense-
Education Labor
Safety and Health Expense-Other
' Sample Analysis-Outside
Maintenance and Repairs-Outside
Repair Parts
Employee Special Benefits
Small Tools
Permits and Licenses
Demurrage
E le c t r ic Power
Fuel 4 Water
Equipment Rentals
Short-term
Long-term
'
Supplies-Bags
Suppiies-Pacicing Materials
Supplies-Chemicals
--- Supplies-Laboratory
Supplies-Other
Equipment-Fuel
.
Equipment-Lubrication
Other Direct Charges
Charges from Other Operations
Loaned Employees
Labor-M illing Operations
Benefit Plans and Payroll Taxes
Educational Assistance
Travel
Business Meals and Entertainment
Main A cc t.
Codlnq Requirem ents
Sub Account Sp ec,
Pri. Sec* A n al.
Cost Center Ident* .
Q
y
S p e cia l Codes
ftequ i red [opt.
?275
10 #5
10 11 13 14 15 17 20 21
SLIC Fac
35 35 35 35
35
22 24 34 35 36 38 46 60
65 - 67 68
69 1 2
71
72 74
' 75 76 80
81
95 97
35 35 35 35
*
35 35
10 15 18 62 64
Other
95.
Form 2 5 -1 0 0 0 <6-85)
LEHMAN 00901
Cyprus M inerals Company and Subsidiary Companies
Bulletin No. Effective
75 6/1/87
COST OF SALES
H illin g Expense-CIM T alc & C la y Cont'd
Chart of Accounts
Coding Requirements
Sub Account spec.
Main P r ) . Sec. Anal. A cet,
Cost Center i dent
275 SLIC Fac
S p e c i a l Codes Required O pt,
Other Direct Charges
Charges from Other Companies
Loaned Employees
-
Labor-Salaried
Benefit Plans & Payroll Taxes
Travel
Business Meals and Entertainment
Other
Charges to Other Companies
95 97
10' 15
62 64 95
98
*The following Primary Subaccounts are authorized for use by the Clay D iv isio n :
01 M ill
02 M ill 03 M ill Bagging F a c ilit y Bulk Loading F a c ilit y
12 14 16
18
20
Mine Overhead Summary-Coal Operations
)276
SLIC Mine
Clearings from Memorandum Account
100
Form 26-1000 (6 -8 5 )
LEHMAN 00902
Cyprus M inerals Company and Subsidiary Companies
Bui le tin No. Effective
75 6/1/87
C hart of Accounts
COST OF SALES
M illing Exp.-CIM Talc A Clay-Cont'd
Charges to Other Operations
General M illing (Fixed Costs)
Labor-Salaried
Benefit Plans and Payroll Taxes
Educational Assistance
Telecomm. -Radio/Microwave
- Telecommunications-Voice
.
_-Telecommunications-Data
Consultants Fees
Other
Ex-Employees
Consultants Reimbursable Exp.
Outside Services-Other
Agency Fees
Other
Permits and Licenses
Employee Expense-Travel
Travel Meals
.
A ll Other Travel Costs
Employee Expense-Business Meals
and Entertainment O ffice Equipment Rent
.
Short-term
Long-term
Rent-Premises
Short-term
'
Long-term
Vehicle Lease Expense
Short-term
Long-term
Office Supplies
.
Contributions
Community Service
Youth
Health
.
Education
Culture and Art
C iv ic and Community
Other
Memberships and Dues-
Individual Employees
Industry-Related Organizations
Professional Organizations
Training and Development
Freight
Coding Requirements
Main Acct.
Sub Account Prl. Sec*
Spec. Anat.
Cost Center ldent
9 t
Special Codes
y Required jOpt.
?275 SLIC Fac
98 95
10
15 18 30 32
33 50
1 2 52
55 5 10
2 2
60
62 1 2
7
64
69
1 2 70 1 2 71 1 2 72
82
1 2
3 4 5 6
9
7
t
t
2,4
83 1 3
87 88
2,3 ,'4
LEHMAN 00903
STATEMENT
J U L 8 8 ____________
DATE 1 KILOWATTS
651 M ETUCHEN RD S P L A IN F IE L D NJ
07080
52 518 950 9 7
IN D
CYPRUS IN D M IN ER A LS ATTN ACCTS PAY
P 0 BOX 405 S P L A IN F IE L D N J
07080
BATE LPLT KILOWATTHBS
BLOCK
BATE THEBMS
PLAINFIELD
DISTRICT
BLOCK I AMOUNT
4 0 .0 ON-PEAK IN TERM ED
3 4 .0 O FF-PEAK
9 .1 4 0 0 0 0 1 .0 3 0 0 0 0
ON-PEAK IN TER RED O FF-PEA K
ENERGY ADJUSTM ENT
SER V IC E
i
CHARGE
2400 600
.0 8 7 5 7 0 ---- ----- -------
.0 5 8 4 8 0
SUB-TOTAL " ---- ----
SUB-TOTAL
3 65 .60
35.0 2 4 00 .62
210 .17
3 5 .0 9
- 6 0 .9 0 584 .98 3 89 .00
TDT KWH KM C O NSTA NT
3000 200 .00 0
TOTAL
$97 3.9 8
M-331
LEHMAN 00904
STATEM ENT S M
BUY-RITE AUTO PARTS
230 HAMILTON BLVD. SO. PLFP. N.U. 07080
201-756-7698
O C Y P R U S IND. M I N E R A L S CO. 651 M E T U C H E N RB. SO. PLAINFIELD N.J. 070S0
I cys/oiwtH fii 1-tntrvct
| w itw iA c t d ai*' ( couf
BUY-RITE AUTO PART
AS OF:
\,
07/01/38
' AS OF:
07/01/88
PAGE
CYPRUS IND. MINERALS CO
r ACCOUNT NO. 'S
C2100
f ACCOUNT NO. ^
C2100
H H H H H H H t - * t-* # * # * * # # * # * * # * # # * * I H H H H H H H H H f " : * * * -
***#** * * * * * * * * *
f- P L E A S E 3IRECT A L L B I L L I N G N Q U I R I E S T<p ACifcoUNTl R E C E V A B L E *
t AT 756-7778
*
f***tt*-**ff#*f-#**##*#-lt-l(-K-**#**+
*********
2364 209386
PREVIOUS BALANCE THANK YOU
06/17/88 06/30/88
122.95 25.69
84,09
-PRE.BAL2864
2093S*
122.95 -84.09
25. 69
Y O U R A C C O U N T IS O V E R 3 0 D A Y S P A S T D U E T H E R E W I L L BE A 1-1/27. S E R V I C E C H A R G E
CODE V
A -- Adjustment D -- Discount I -- invoice
C -- Credit Memo F _ Dated Billing P -- Payment
ET 10 DAYS/NET 30
CURRENT 25. 69
31-60 38. 86
64.55
NEW BALAMCE
PLEASE SUBMIT THIS STUB WITH YOUR REMITTANCE
64. 55
Ntw CIAl AMCC
LEHMAN 00905
COMPANY Cyprus Industrial Minerals LOCATION #29 South P lainfield , N.J-
DATE
INVOICE TRANSMITTAL __ _______
Page_____ of
LE H M A N 00906
These columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Locations Only.
Received and Inventoried AMC-DENVER, CO.'
COMPANY1Cyprus Industrial Minerals LOCATION #29 South P lain field , N-J.
DATE
INVOICE TRANSMITTAL
Page of
1 Hate
* Batch Invoice
Accepted Number Date
Vendor
/s r
i? V
( P S i6 -
(R C C C /) 7 i f 7 C ~
/& M
/? ( L i y /^ L
57
-
i
J & v (~ M /7 Z -.
...............
-
7 j/&
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I 2 J 2M .
M M
r r
f i C~ p f /tic / tif a c i
M L
S aS >
These columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Locations Only.
i
Invoice Number
Invoice P.0. B.A.
Amount
Number Number
f . o a . 72.
Ju u .
f~T -- r 3Z 7
--u7 /^7J. --S- -3----
T Y 'Z c / 7 f .S O
O .o 9 l\s i
\ T %% o y o f iit
0 7 0 2 $$
// 7 ` ? ?
37r
c zn ?
-H
9S*-
/o - &
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/0 - 3 C
/0 " 0
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3 -7 S " 3 - 7 5~
5*5 -
- ? .& 9 7 3 / 9 /1
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/ / po r
//z /o
>(7j 7 9 0 - 0 0
?
*
S 7 7 //l 3 C tst
------------------ ---..... .
;z> ~ C
Received and Inventoried
AHC-DENVER, CO.
wLcV.
O l~ O /
t
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3 y?
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CAPS - Batch Header Record (80 Column Card Record)
Prepared by
O 40>
)
Company Source
Bus,
Processing
Batch
.
In 3Ut
Code Location
Date Date
Batch Total Amount
Card Count
Batch S e ria l
Mon Yr Mon Day . Yr
_ _ i 3 1 4 5 6 7| 8| 9 10111112 13 14115 16 17118 19,20 21 2 2 ,2 3 ,2 4 ,2 5 ,2 6 1 2 7 ,2 8 ,2 9 ,3 0 ,3 1 1 3 2 ,3 3 34 3 5 ,3 6 ,3 7 ,3 8 ,3 9
// //
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LEHMAN 00908
wt'tVv, filmina.
L ottate
t
CAPS - Batch Header Record (80 Column Card Record)
Prepared by
I ______ __
Date
IflD U t
Batch S e ria l 1, 2 3 i 4
Company Source Code Location
Bus, date
' Processing Date
Batch T o ta l Amount
Batch Cara Count
Hon Yr Mon Day - Yr 5 0 7 i 3 i 9 1 0 r 11112 1 3 M , 1 5 IS 7 r I S I 9 r 2 0 21 2 2 . 2 3 ( 2 4 , 2 5 1 2 6 ( 2 7 ( 2 8 , 2 9 ( 3 0 , 3 1 ( 3 2 , 3 3 34 3 5 , 3 6 , 3 7 ( 3 8 , 3 5
// //
// H
1
t / / // l 1
1l 0 1
11
1I I 1 11l 11 1i 11 11
E
MuiuVft. e i Xhi'4in#
Form 12-1003 (1 -0 7 )
LEHMAN 00909
r itin g iti
t
t
CAPS - Batch Header Record (80 Column Card Record)
Prepared by
i _______ 1
Date
Input
Company Code
Batch S e ria l
l| 2 , 4 5 6
/ / //
/ / //
I
I // a
ii
Oi CO
r.
Source Location
10(11,12
Bus, Date
Processing ate
Batch T o ta l Amount
Mon Yr Men Day Yr
13 14,15 16 17, t a 1 9 , 2 0 21 2 2 , 2 3 , 2 4 , 2 5 , 2 6 , 2 7 , 2 a , 2 9 , 3 0 , 3 1 , 3 2 , 3 3
Batch Card Count
34 3 5 , 3 0 , 3 7 , 3 8 , 3 9
11 0 1
11
1!
11
111111111I 1
1 till
. t
t
ai `Xw*'<n"o*,-f
J
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.
form 12-1003 (-S 7 )
LEHMAN 00910
ft
CAPS Batch Header Record (80 Column Card Record)
Propared by
I! ____________________ Date
Input
Company Source Code Location
Bus. Date
' Processing Date
Batch T o ta l Amount
Batch Card Count
Batch S e ria l
Mon Yr Mon Day Yr
I , 2 3 i 4 5 6 7, 8, 5 10 1TI r 12 13 14115 16 17 ! 18 19,20 21 2 2 ,2 3 ,2 4 ,2 5 ,2 6 (2 7 ,2 8 (2 9 ,3 0 ,3 1 ,3 2 ,3 3 34 3 5 ,3 6 ,3 7 ,3 0 ,3 5
/ / //
// //
I
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1. 1 0 1
1!
till 111 1111111 1
1 till
t
Numi**, t
Form 12-1003 (1-87)
LEHMAN 00911
G ABES
IN C .
STATEMENT
1100 HARRISON AVE, KEARNY, N.J. 07 029 (201) 998-7800/1 1 4 ESEL AVE, MIDDLESEX. N.J. 08846 (201) 489-3515 - : * -
P L E A S E REM IT TO 1100 HARRISON AVE., KEARNY, MJ . 07029
0
r TO CYPRUS MINERALS CO
6 5 1 METUCHEN RD *
SOUTH PLA IN FIELD
N U 070B 0-4B 20
n J
" DATE 0 3 /3 1 /SB
04/30/B B
O 5/1O /0B 05/31/B B
REFERENCE 597221R
600S03 R 601178 60443B R
ACCOUNTNO. M C600 STATEMENTDATE O 5 /3 1 / B 0 PAYMENTSRECEIVEDAFTERTHISDATE WILLAPPEARONYOURNEXTSTATEMENT
CHARGES 36. 25 32. 22
7. 00
13. 14
________CREDITS_______ \
f CURRENT 1 2 0 .1 4
30OAYSPASTOUE 32. 22
60DAYSPASTDUE 36. 25
SODAYSPASTDUE
120OAYS&OVER
j TOTALAMOUNTOUE
BB. 61
LEHMAN 00912
STATEMENT
ACETYLENE SU PPLY COM PANY
. W O O D B R ID G E , N .J, (201 ) 634-7500 B R O N X , N X (212) 325-7690
P L E A S E R E M IT TO':
; Pv a. BOX 417 WOODBRIpGE N J 07095
{+ \
P LEA SE DETACH THIS S T U B AT PER FO RA TIO N AND EN C L O S E WITH T O U R REM ITTANCE.
\
r .CYPRUS INDUST; MINERALS
n ::-
METUCHEN HAMICN ROAD
SOUTH PLAINFIELD/N. U
[_07080
^
ACCOUNTO.
D A T E h-
111600
INVOICE NO.
DAT'S
0 6 /3 0 /8 8 I CHARGES
TERM S
NET
C R ED IT S
PAGE
.
h;
1
I REFERENCE
BALANCE
A O ^ ju iiT NO.
: 1116 0 0
IN VO ICE NO.
; DATE
0 6 /3 0 /6 8 AMOUNT
125346 04/27/SB 126B52 O 5/19/S0 5126H6R 0 4 /3 0 /8 8
312782R 0 5 /3 1 /0 8 512939R 0 6 /3 0 /8 8
26. 76 59. 76
21. 20
21. 20 21. 20
26. 76 59. 76 21. 20
. 00 . 00
. oo 21. 20 42. 40
512702R 51293(38:
21- 20 21. 20
r- r^'V vjK . .: a
>/
tf * ;:* i 1
PEjASE. : PAY
THIS
amount
wqAvq
90QAY9
.0 0 00 00 42. 40 42. 40
THAKIk Y o u FOR YOUR PAYMENT - PAYMENT RECEIVED AFTER MONTH END WILL APPEAR ON NEXT STATEMENT.
NET.DUE
42; 40
I
J
LEHMAN 00913
STATEMENT
M A KE CH ECK PA Y A BLE TO:
/ --------------------------------------------------------------------------------'S
VAIL HARDWARE
1 8 9 FRONT S T
S PLAINFIELD
NJ 0708
V___________________________________________________ )
CYPRUS INDUSTRIAL CO.
PACE
6 3 1 METUCHEN ROAD
SOUTH PLAINFIELD
NJ 070B0
1
T O IN S U R E P R O P E R C R E D IT R E T U R N T H IS P O R T IO N W IT H Y O U R P A Y M E N T
f
DATE
"5/2 7 /8 0 6 /0 4 /8 0
REFERENCE
7599
' P R E V IO U S B A L A N C E
^
CHARGES
PAYMENTS
1 0 .4 3
AMOUNTOFPAYMENT
$ _____________________________
------------------------- \ $ 107.87
CREDITS
! i
-------------------I----------------------------------
FIN A N C E C H A RG E C O M PU T ED ON $
FIN A N C E C H A R G E
I $
AnCuCmObUerNT C 9 3 0 0 0 BdalltlIeNG 0 6 / 6 /8 ISRI di ^MAJ Te -l TU -Jited jJg^^ $
8 4 .5 1
I ^
CURRENT 10*43
30DAYS 1 7 4 .0 8
60DAYS
11 H-AY1S IACCDW.FIN.CHG1____________ . !________________ )
, 1 . 3 0A FINANCE CHARGE Is c o m p u ted o i iho periodic/o le oj 3 0 0 . 0 0 . 1CENTAGE RATE O F 1 9 , 0 % on t h . first 5
% p e r m o n th w h ich is a n A N N U A L PER"
Yo p a r m o n th , w H l c j y ^ ^ A J j J j U A L
1 2 . 0 VaPERCENTAGE RATE OF
w ill b e c h a rg e d o n th a tp o tiio n o f th e b a la n c e Iti e x c e s s o f $
A m inim um FIN ANC E CHARGE of * w5 0v
c will b e applied on past d u e bo lan ces of less th an 3 3 . 3 4 C
The FINANCE CHARGE is com puted o n ih e basis of explonotlcn (A ) N ot A pplicable N o fin an ce c h arg e h as b e e n com puted.
( B ) A djusted B a la n ce T he p rev io u s b a la n c e is a d ju s te d by subiraeling p a y m e n ls a n a credits. ( C ) A v erag e Dolly B alance The prev io u s
of theseda)iyb a fa n e e is a d ju s te d o n o doily b a sis by s u b tra c tin g p a y m e n ts a n d cred its o ffe r e x c lu d in g u n p a id f/Vrafrce c h a rg e s . The s u m
b a la n c e s d iv id e d by th e n u m b e r o f d o v s in t h e b illin g p e rio d is `h e A v e r a g e Daily B a la n c e . To a v o id a d d itio n a l FIN A N C
CHARGES, pay Ihe "NEW BALANCE* b e fo re th e b illin g d a te n ex t month-
VAIL HARDWARE
8 PLAINFIELD
N J 07080
NOTICE:
.
Ra*rAVArMAidfor mooriant information.
CHARGES, RETURNSANDPAYMENTSPROCESSEDAFTERTHE BILLINGDATEWILLAPPEARONYOURNEXTSTATEMENT.
LEHMAN 00914
-
--r STATEM ENT:
.
P L EA S E DETACH TH IS STU B AT- .
P E riF O R fflO N AND EN C L O S E WITH'
v o iin r em it t a n c e .
& : AOETYLEE SU PPLY COM PANY
. W O D B R ID G E , N J . (201) 63^7500 B R O N X , N.Y. (212) 325-7690
.; -please^ 6IT:TO: p o . box 4 17, UDdpBR^DGF/ NU 0 7 0 9 5
^CYPRUS INDUST.' MINERALS . HETUCHEN fc HAMICH RAD
; SOUTH PLAINFIELD, N. J .
07080
. ACCOUNT NO.
111600
DATE ' '
0 0 /3 1 /8 8
/ t ERMS
NET
PAGE
1
ACCOUNT NO.
. DATE
; 111600
0 3 /3 1 /0 8
/ IN VO IC E NO.
DATE
CHARGES
123444 0 4 /0 7 /8 B 125346 0 4 /2 7 /8 8 126852 0 5 /1 9 /8 8
312468R .0 3 /3 1 /8 8 51262R 0 4 /3 0 /a a
05/31/88
2 0 .0 4 26. 76 59. 76
2 1 .2 0 2 1 .2 0 21. 20
C RED IT S
20. 04
REFEREN C E
2 1 .2 0
BALANCE
. 00 26. 76 86. 52 86. 52 107. 72 128. 92
IN VO IC E NO.
AMOUNT
^
125346 126852
5 2 6 2 6 R :': 512782R
26, 76 59. 76
2 :.2 2;;2
i' * -
/ / V - H ,
, .i
V , *
* *' ' -d
pLtk.
PAv. r THIS . AMOUNT
. OOOAVff
WQAYG
f
SOUAYS
/
currbyt
.
NETOUG
.V, .V/ / o o
V r '
. 0 0 :. ' '
\
47. 96
BO. 9 6
12B .92
T-THANK y o u f o r Y o u r p a y m e n t - p a y m e n t r e c e iv e d a f t e r m o n t h e n d w il l a p p e a r o n n e x t s t a t e m e n t .
2 7 DUE *
' 1 2 8 .9 2 '
/
J
LEHMAN 00915
.r
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CAPS - Batch Header Record (80 Column Card Record)
I
Prepared by
1607'
I
I TM / *
input
Company Source Code Locet i on
Bus, Date
' Processing Date
Batch T o ta l Amount
Batch . Card Count
Batch S e ria l
Mon Yr Mon Day Yr
It 2 3 i 4 '5 6 7, 8, 9 I 0 i I!112 13 14115 16 17,16 10,20 21 22,23,24,25,26,27,26,29,30,31,32,33 34 35,36,37,36,35
// //
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1
1 1 1 1 1 1 1^1 7 l ^ f / l V
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Form I2-1003 (i-07)
/ < ? G - 0'
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LEHMAN 00916
COMPANY Cyprus Industrial Minerals
LOCATION #29 South P lainfield , M.J.
DATE
INVOICE TRANSMITTAL
Page of C
* Date Accepted
!
* Batch Invoice Number Date
///&
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LEH M A N 00917
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*These columns are to be used by Corporate Headquarters sind Accounts Payable Teleprocessing Locations Only.
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Received and Inventoried
AMC-DENVER, CO.'
COMPANYCyprus Industrial Minerals LOCATION #29 South P lain field , N.J-
DATE
INVOICE TRANSMITTAL
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Accepted Number Date
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LEH M A N 00918
*
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Received and Inventoried - AMC-DENVER. CO.
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Mon Yr Mon Day Yr
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LEHMAN 00919
MAKE CHECK PAYABLE TO:
STATEMENT
UAIL HARDWARE 189 FRONT S T S PLAINFIELD
NJ 07080
CYPRUS INDUSTRIAL CO.
PAGE
651 METUCHEN ROAD
SOUTH FLAINFIELD
NJ 07080
TO INSURE PROPER CREDIT RETURN THIS PORTION WITH YOUR PAYMENT
/ BILLINGDATE ^ 05/26/88
C95000 V ACCOUNT NO. J AMOUNT OF PAYMENT
date
5/03/88 5/05/88
REFERENCE 6920
PREVIOUS BALANCE
CHARGES 74.08
payments
67.28
101.07 CREDITS
FINANCE CHARGE COMPUTED ON $
ACCOUNT
number
-Co9tvti-0n0n0-
bdialtleing
CURRENT '' 30DAY5
\ 74.08
33.79
0,,5 /n2 6, / 8 8 60DAYS
FIN A N CHARGE
NEW BALANCE
*04-DAYS accum.fin.chg:
107.07
J
A FINANCE CHARGE iscomputedottheperiodicraleof
1*50 % permonthwhichison ANNUAL PER
CENTAGE RATE OF 18.0 .onthefirstt 500.00 1 % permonlh,whichsonANNUAL PERCENTAGE RATE OF 12*0 % willbechargedonihotportionofthebalanceinexcessof$ wOO *00 *
A minimum finance Ch a r g e of *so cwillboappliedonpastduebalancesoflessthan$ 33* 3A * C
(CTbbBhaaHle)laaAnFnARccdIee|GsuNiEssdAtaSiedNvd,jiCuBdsaeEtpdleaadCnbycyoHienhIAeohTeRdh"aeniGNlupyErmEebbvWaeisrsoiucsBosobfmAybpadLsuloutaAybnestNcdreaiCocnintEsitani"hdghetepubbabseiaiylfsemloidiesrnnbegotyftpshseeauexrbpnibtldoiradlanclcariitentsigdinitogdthnsopetaaef(AytvAmenere)ernxeattxNgscomeltoaunnAdDtapiahpin.cllgryieucdiBantabpslla.aein(dc0efN),ionaAfnTvicoeneraanacvchgoeaeircDdghaealsarl.dygdeiBTtohihleoaonssnabucleemeoFnTfhIcteohNmpeAprsueeNvtdieCoodiuEl.sy
UAIL HARDWARE
8 PLAINFIELD
NJ 07080
JIcOeTIrCevEe:rsesideForImportentInformation.
CBIHLALRIGNEGSD.ATREETWUiRlNlSAPAPNEDARPAOYNMEYNOTUSRPNREOXCTESSSTEADTEAMFETNETR.THE
LEHMAN 00920
STATEMENT
M
b u y -r it e a u to p a r t s
SO . PLFD . N .J. 070S0 201-756-7693
0 C Y P R U S IN D . M IN E R A L S CO .
B U Y - R IT E AUTO PA R T
r AS OF:
1
06/01/SS
PAGE
r
AS OF:
^
06/01/38
;Y P R U S IN D . M IN E R A L S CO
* YOUR ACCOUNT IS O VER 60 DAYS PA ST DUE
T H E R E W I L L B E A 1 - 1 / 2 '/. S E R V I C E C H A R G E
CODE^V
A -- Adjustment D -- Discount
C -- CreditMemo F -- Dated Billing
10 D A YS/N ET
I -- Invoice
P -- Payment
30
C U RREN T 34. 66
31-60
.00
61-90 3 3 .2 9
1 2 2 .9 5
ftlf-WBALANCE
p l e a s e s u b m it t h is st u b
WITH YOUR REMITTANCE
1 2 2 .9 5
NEW OAINCC
LEHMAN 00921
MAKE CHCK
PAYABLE TO:
STATEMENT
VAIL HARDWARE 109 FRONT ST. S PLAINFIELD
NJ 0 7 0 8 0
CYPRUS INDUSTRIAL CO*
PAGE
651 METUCHEN ROAD
SOUTH PLAINFIELD NJ 07080
TO INSURE PROPER CREDIT RETURN THIS PORTION WITH YOUR PAYMENT
( BILLINGDATE ^ 04/26/88
C95000 V ACCOUNT NO. / AMOUNT OFPAYMENT
$.
DATE 3/29/88 4/11/88
REFERENCE
3977
PREVIOUS BALANCE
CHARGES
33.79
PAYMENTS
210.55
277*83
CREDITS
FINANCE CHARGE COMPUTED ON $
FINANCE CHARGE ^
ANCUMCBOEURNT C Y u OOO
BIllING
date
aV 4a//2*>6//>WOCWl
CURRENT
30DAYS
60DAYS
^ 33.79
67.28
N EW BALANCE
9CM-0AYS ACCUttTFlN.CHG
101.07
J
A FINANCE CHARGE iscomputedaltheperiodicrataof
1*50 % permonthwhichisanANNUAL PER*
CENTAGERATEOF 16*0 Ytonthefirst$ 500.00 . 1
% permonth,whichIsonANNUAL
PERCENTAGE RATE OF 12*0 yewillbechargedoniholporlionofthebalanceinexcessoft vlOO00 *
A minimum FINANCE CHARGE of *50 cwillbeappliedonpastduebalancesoflessthan 33 *34 * 6 T(CbbahBaHle)laaAnFnARccdIeejGsuNIEssdAtaSiedNvdj,iuCBdsecEtdpfeaodybCnyocHIenhiAeahTeRdh"aeniGNlupyErmEebbvaWeiisrsoicusBsoobfAmbypaLdsulauAtaybnetsNcdreaCiocnintEsiiotn"hdhgelepubbbaseiaytlfsmleioiesdrnnbegotyftspseheuaxerbpnitbldoriadlanclcaritietnsidginitogdthnsapetoae(fAyfAvmneer)eerxnetatNxgoscmelloounnADdtdpoihplnc*llgryieudciBnatabpslla.aeinfdcCefN).iilnoAafnTvicoeneraaancvchgeaoericDgdhoeaisalr.d_ygdieBTtohihleoaonssnabruleemeoFnTfhIcteohNpme,rAspeeuNvtdieCaodiuEl.sy
VAIL HARDWARE
S PLAINFIELD
NJ 07080
NSOeTeIrCeEv:ersesidefarimporlontinformation.
CBIHLALRIGNEGSD,ATREETWUiRllNSAPAPNEDARPAOYNMEYNOTUSRPNREOXCTESSSTEADTEAMFETNETR.THE
LEHMAN 00922
I STATEMENT:
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.
tAhPWE DETACHTHB:SffVBT i:.>
P E R F A A T IO N A H O E fJC L o 'S E W IT H -!: " f
l-VREMITTANCE.
ACETYLENE SUPPLY CO MPANY
. WOQD.BRIDGE, :N .J. (201) S34v7500 BRNX, N.Y. (212) 325-7690
m' ; .PLEASE REMIt-TO: P , o; BOX 4
WOOOBRID GE / Nvi 07090
T cYPRUS INDVST. MINERALS '. METLICHEN fc HAMCH ROAD: SOUTH R,AINFIEU).N. J . : : V
1^07030
.ACCOUNT NO.
.111600
DATE .
04/30/
TERMS
NET
fase
" i'
, ACCOUNTNO. 11.1600
INVOJE'NC.
DATE
CHARGES
CREDITS
REFERENCE
BALANCE
INVOICE NO.
1:19275 03/03/00 122042 03/16/ea 123444 04/07/83 ' 125346 04/27/03 SS2304R 02/29/88 r : S346BR 03/31/88 .S126P6R 04/30/88
17: 4 33. so 20,04 26: 76
a iT O
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123444 125346
5124688 5126268
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DATE
04/30/08
AMOUNT
s\
..
20.04 26. 76
21. SO 21-.;20
PLEASE
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AMOUNT '
OOAVE j 40MAYS j 20DAYS 1 o-'ssewr
WffTWJ
: . o - ;i> 00 : ' V - Opi :.97. 20 .: 89.20
;THWK YOUfOEI.YpUR PAYMENT - PAYMENT; RECEIVED AFTER MONTH'feND WILLAPPEAR Al KSct STATEMKlY
NETDUE
89. 20
t.
LEHMAN 00923
STATEMENT
F R
O
M
B U Y - R IT E RUTO P A R T S 2 3 0 H A M IL T O N B L V D . SO . PLFD . N .J. 07080
201-756-7693
0 C Y P R U S IN D . M IN E R A L S C O . 651 M ETUCHEN RD . SO . P L A IN F IE L D N . J . 07080
REFERENCE
CUSTOMER REFERENCE
1 REFERENCE DATE
AS OF: 05/02/8S
PAGE
ACCOUNT NO. C2100
B U Y - R IT E AUTO PA R T AS OF:
05/02/88
C Y P R U S IN D . M IN E R A L S CO ACCOUNT NO. C2100
REFERENCE
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T A K E A D / A N T A G E O F O U R P R O IM 1T P A Y M E N T DISCO U N T . P A Y T H E
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2359
= R E V IO U S B A L A N C E THANK YOU
04/08/88
4 1 7 .8 2
3 7 9 .5 3
- P R E .B A L 2359
4 1 7 .8 2 - 3 7 9 .5 3
* YOUR ACCOUNT I S O VER 30 DAYS PA ST DUE T H ER E W IL L B E A 1-1/27. S E R V IC E C H A RG E
CODE nr
L>
a -- Adjustment D-- Discount 1 -- Invoice
c - Credit Memo
F -- Dated Billing p -- Payment
2Y. 1 0 D f t Y S / N E T 3 0 TERMS
31-60 3 8 .2 9
i
3 8 .2 9 NEW BAlANCE
1
PLEASE SUBMIT THIS STUB WITH YOUR REMITTANCE
3 8 .2 9 NEW BALANCE
LEHMAN 00924
l>..rTl 'f
476 MAIN STREET,.
HCHN, N J 0 8B 4 0
>:.) 'A- rr-iOURTRIAL MINERALS C3
a tuoi it/.N ;<oad GH !'' .A i.iM1'": =.,. i\ ,, ., 0'*ORO
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T e l/ t 201) 549-6893 Tel! (2011 549-6913 IDfe- -221-551-415/000
l-'.'i.:,
REFERENCE
STATUS
PLEASE RETURN f HIS COPY WITH YOUR REMITTANCE
CREDIT
LEHMAN 00925
COMPANY C y p r u s I n d u s t r i a l M i n e r a l s t)j
LOCATION #29 South Plainfield, N
INVOICE TRANSMITTAL
DATE x / za/ S Q ' __
Page /
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* Hatch Number
1 Invoice
Date
Vendor
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P . O. Number
B.A. Number
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AMC-DENVER^ CO.
LE H M A N 00926
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Botch Total Amount
Batch Carp Count
_Li 3 1 5 6 _?L_S| 9 10(11(12 13 14(15 IC 17,10 19,20 21 2 2 12 3 ,2 4 i 2 5 i 2Ci 27 12 0 ,2 9 ,3 0 |31132 133 34 3 5 ,3 6 ,3 7 ,3S|35
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Mon Yr Mon Day Yr
11 2 3 i 4 S 6 7 1 8i 9 [0,11,12 13 14,15 18 17,10 19,20 21 22, 23, 24, 25, 26, 27, 20, 29, 30, 31, 32, 33 34 35, 36, 37, 30, 35
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LEHMAN 00928
COMPANY C y p r u s I n d u s t r i a l M i n e r a l s
LOCATION #29 Sath Plainfield, N.J.
~"
DATE
INVOICE TRANSMITTAL
r
____i
LEHMAN
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Vendor
4
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Number
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M P C
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LEHMAN 00930
Cyprus Industrial Minerals Company
651 Metuchen Road South Plainfield, N.J. 07080 Telephone (201) 754-4880
TWX 710-997-9528
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Man Yr Mon Day Yr
>1 2 3 i 4 5 6 7| . 9 10111112 13 Hi 15 16 17,10 19,20 21 22,23,24,25,26,27,26,29,30,31,32,33 34 35,36,37,36,35
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LEHMAN 00932
COMPANY C y p r u s I n d u s t r i a l M i n e r a l s
LOCATION #29 South Plainfield, N.J.
dato
INVOICE TRANSMITTAL
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L E H M A N 00933
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i fate
u _ \/W-
These columns cure to be used by Corporate Headquarters a n d Accounts Payable Teleprocessing Locations Only-
i
invoice
Number
Invoice Amount
m / /0'(&
M i v s v 77< U
l en ci x i / n - Y c
C ooo%'1 074
y&.vi fr), O
l'USVt o /goaS
W77 jp'-yn
mwi oznSZr
srt% t ^ 13*?
*y / S - 7 ^
sr/ Z l o A l L SZf/t/Z Z ' Z
>4
P.O. Number
B.A. Number
/ & l _____ / O ' ? A ________ ... 9,5 6 1
/ '}6
9 5 '; z
/z Io-7
.......
/ `i 9s^r
/O 9 o
Jo '65 /o 3
! /*-}
Received and Inventoried am c -denverT/OT-
COMPANY C y p r u s I n d u s t r i a l M i n e r a l s LO CA T I O N #29 So ut h Pl ainfield, N .J.
DATE
INVOICE TRANSMITTAL
Page
f 7----
\
"3
1 Date
Accepted
j
* Batch
Number
\
Invoice Date
Vendor
4 .In v o i c e
Number
Invoice Amount
J& M f iM .
lih o k ? 1 ( Jr
j/ d /M i t / n J'f
r
i T //&
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M ' - fih
So s
_
S o S . _________
s<FS . . u pS
i_
3&6 2 -- s- ?/ $ 3 3/9- f e ______ S9 S?9 /t- Z - z f s9 7-nitL. Yo-%9 / n v ?s ~ A i- sy 0 3 (1 % % *?- *7 r ___ / % ' / / 7 p f . 3 O JU tfC 3 J ~ y }
*A v/
y
o ,?u # P-' . 3 %, St>
-
f P S Z v G ..... _ ....
3i f
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. P.O.
Number
B-A. .
Number
-- 'A-O--- V3C.- ----/O / 7
/o-3 /& - M
/#* Po
fe - S &
5 S ' G<y
? & mP y
/2-p so 7 Z-Y L$r#Y A3 6% SSS'y. AJ
si *
LEH M A N 00934
I
These columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Locations Only-
_____
Received and Inventoried AMC-DENVER, CO.
Mism cL
o Z. -P O
'to
Input
Company Source Code Location
Bus, Dote
Processing Dato
Batch Total Amount
Batch Cara Count
Batch S e ria l
lion Yr Mon Day Yr
' l 2 3 1 * 5 6 7, 8, 9 10,11,12 13 14115 16 17,18 19,20 21 2 2 ,2 3 12 4 ,2 5 ,2 6 ,2 7 .2 8 ,2 9 ,3 0 ,3 1 ,3 2 ,3 3 34 3 5 ,3 6 ,3 7 ,3 8 ,3 9
// //
// // 1 1 // //
'1
1 1 0 C\V Y
1
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lili
Forra 12-1003 {1-87)
/1_____________ 1
ioG- FrS-
O T--O O
Wt7&-ya
l ' - O '
* + + *1* 4' * + -{. -* * *
Oo
OOOOOOOOOCJ
i ~ G"' v o O J L fl - K u o r
o c i r t i i f ` 'irt(ijtnr
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to O O P i Ci t-- O (A OJ IA
to r o M - t*i T- c~ ffi f.-i
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Od Cil
vo
LEHMAN 00935
COMPANY C y p r u s I n d u s t r i a l M i n e r a l s
LOCATION #29 South Plainfield, N.J.
INVOICE TRANSMITTAL
Page / of
Date
* Batch Invoice
Accepted
Number Date
Vendor
/ __ 7-/V/t1
-V
(PSb-
[ 1
/
r Lu7/&
yfs
6 +Ua
/Je* < r r ? y L
1 4a
A&
A*lS
Y ) o X Z f .
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(Pz a j &
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Number
Invoice Amount
fi?/??
4^6?
? rf
// t / 7 - _ _ V
z/W
37-S&
*/ / 7 5 ". ? a -
//&7o
/ ?-.4y_
'ZA
7f-r<>
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p.a.
B.A.
Number Number
' / a -ooj
[ j
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*/ O > %
9s-7-~ ?s--f
9?-&
f&-
?d
/ o '6?
/o-3 //o-OJ j7/
3/I.V
LE H M A N 00936
t
`These columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Locations Only.
'J^Ta J P
hzii./Z
-- i--
_____
Received and Inventoried _____________ AMC-DENVER, ~CO.~
o2*-
t
oof
Latent H
3 d ri_
t
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CAPS - Batch Header Record (80 Column Card Record)
Propared b1
Dete
Ul
fr'. :I.
lnlUt Batch Ser!al
Company Source Code Location
Bus. Processing Oato Date Hon Yr Hon ay Yr
Batch Total Amount '
Batch . % ; Card County?'
." .`V"
1, 2 3 , 4 5 6 7| a, 9 1011!112 13 14i15 te 17,18 19,20 21 22123124125,26,27128,29130,31,32133 34 35,36,37,38,139
// // // // 1 1 // // w
1 1 0 0 , 1 S' 1 1
: , , : , ,i,7 x w
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LEHMAN 00937
COMPANY C y p r u s I n d u s t r i a l M i n e r a l s LO CATION #29 So ut h Plainfield. N .J_
INVOICE TRANSMITTAL DATE_23^
Page / of
s Date
Accepted
* Batch Number
Invoice Date
Vendor
D KjFonb
jj'k h i _
7
<gU^ {LtT
i/ v > M u / s ........ . _
Mm i/ r t M
/ J< p S
, A M
fr ' //vM '
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i/ d u f a S
A
... _
ft _ \ M '
These columns are to be used by corporate Headquarters and Accounts Payable Teleprocessing Locations Only.
k-, 1. c
\
ci
Invoice Number
Invoice Amount
2-o<n > 7 - 7
o?e >37Yf y S
STS 77 7 w . / r / S 7 / f < ' < /, f
__ 0 /3 a $ t-
^ ? . /
/
97- ff
ZtY ' r z i
S d fz 7 ff-A? S/2-/W / s - fa
C9A Jf t K .
//z ^
f f r v ? 3 d - lS~
&-3/ os' ? / 9 r y o t
P.O. Number
B.A.
Number
--
fr- 70-
fr- 7J-
/o - J j
7 e ' 7,6 93- F T
/- it) f r - s-r /o - S 7/ o ~^r-f-----/o -3 /o ~ 3 /O - 69 9 y - 7"7 ______ / O - 3 d
Received and Inventoried AMC-DENVER, CO.
LE H M A N 00938
COMPANY Cyprus In d u stria l Minerals LOCATION #29 South P la in fie ld , N .J.
DATE
INVOICE TRANSMITTAL
Page E-" of
'Date Accepted
f
* Batch Invoice Number Date rh m
Vendor
P *f 7 / w - s / t C l t J C
h Um
7f r
T P VmT ^
tfl t (P ?nr~-
7 o / / / o i '
V U M
/ ^\r M
aaA c J k r .J
' ? j& Wh aX ) tf j d t
_/ r7 )$
TT't A /Q )
o fc
Invoice Number o y^
Invoice Amount
-ff
L E S / n . t / 3 ^ 3 3 /1 3 y
o33 ^ '
S 'o r z i ' / A 3 4
//Jr0/0~ / 7* T>
o3/t " //7S3
'/ 9 c U /
o j p p p k
7
P-'O. B.A.
Number Number fr -
/o -Y
.1
? o9, ; -
U -* . .
y e ? - <?0
__- j r - '4 f __ ,/ o - l
9< r~ P S
` These columns are to be used by Corporate Headquarters anH Accounts Payable Teleprocessing Locations Only.
L____ i
11
Received and Inventoried
AMC-DENVER, CO.
L E H M A N 00939
Statement
\t
aC oricon ^ J e tin S e r v ic e , ^9 n c .
55 St a t e H i g h w a y 36 K e y p o r t , N . J . 07735 T e l e p h o n e (201) 787-4131
I n v o ic e n o .
CHARGES
C RED ITS
PREV IO U S BALANCE
BALANCE
S ':
n /x s
A 7 A b u , 4 <?
-
? V
M > - y > n
/< ?
/& / & A L
'
Sl . o->
m r
BALANCE DUE
j j 5 b
LEHMAN 00940
Statement
/
ejC o rico n S e i t t n S e r v i c e , --^ /u -
55 St a t e H ig h w a y 36 K eyport, N J . 07735 T eleph o n e (201) 787-431
dT -s~& A ~-6
A /> !/
DATE 5
INVOICE NO.
CHARGES
CREDITS
PREVIOUS BALANCE
v/ <
---------- ----- 7/ a?v(J'7^ /J jfm
-*
*7 6 b
4
6o
f. ' '*- ^ t
^ i>
f> Q - /& /
1"?/ '
S titt ' j ^ ----------- ~ U ------
,, ...
BALANCE
BALANCE DUE
-4 &
*
h -
LEHMAN 00941
= m o n t h l y I n v o ic e ,~.v
= I ~ '
-- AT&T = CENTRAL. NJ (AT&T) 00518 ----- 120 CENTENNIAL AVE. FLR 1 ----- P1SCATAWAY, NJ. 08854
HHTS F E B 2 5 8 8 8
CYPRUS IND MINERALS CO
DIV-CYPRUS MINES CORP
P O BOX 3299
ENGLEWOOD
CO 80156
K c U U V t
FEB 2 9 1988
Account Number: o o fte f K W P A Y A B L E Invoice Number: 6090421826
in v o ic e D ate: 02-04-BB
For billing inquiries: (800)654-3450 To place an orden (800)247-7000
= New Charges
= --
--
Lease and Rentals 02-04 through03-03: Purchases: One-Time and Partial Charges/Credits:
Total NewCharges:
Federal Excise Tare
TSotattaelaTnadxLeoscoanl TNaxeews:Charges:
-- B alance B rought Forw ard
Balance as of Last Monthly Invoice:
Additional Billing 01-05 through 02-03:
Payments Received:
Dale:
Amount:
01-18
WO.63
Net Adjustments:
= R em ittance Am ount
$79.74 * $0 .0 0
$ 1.09 $ 0.00
Total NewCharges and Taxes:
$80.83 $ 0.00 $80.83CR
$ 0 .0 0
Balance Brought Forward:
T o ta l P a y a b le U p o n R e c e ip t *-
$79.74 $ 1.09 $80.83
$ 0 .8 0
$ 8 0 y j } &>
=r
I
3 * 0 * PM W BITW
0ME---
coWMn IIWH
PRtM j j s u
Aha
n 7 5 - %r* 5 7 s ^
= To Insure propercredit, please detachthis portion and return with remittance.
= R em ittance D ocum ent
-- CYPRUS IND MINERALS CO
-- DIV-CYPRUS MINES CORP
--- P O BOX 3289
--
ENGLEWOOD
CO 80155
-- Address Correction: ---
~
--
Please remit payments to: AT&T
P.O. BOX 210 NEWARK, NJ 07101-0210
___z m
Branch Office: GBEABNX1 Telephone Number (800)624-3450 Account Number: 0010-20643-42 Invoice Number 8090421826
Invoice Date: 02-04-88
Amount Due: Amount Enclosed:
$80.83
oooooooo ooio2om3M2 a o T o ^ i f ls i aao30s 0 0 0 0 0 0 0 0 0 3
LEHMAN 00942
IN C .
1 1 0 0 HARRISON AVE, KEARNY, N.J. 0 7 028 (201) 990 -7 6 0 0 /1 1 4 EGEL AVE, MIDDLESEX, N.J. 0 8 8 4 0 (201) 408-3515 \
P L E A S E..R..E...E..K...S. T" T O 1 W O h'...F.....l"i' '
' *"
r TO
CYPRUS M IN E R A LS CD
6 5 1 METUCHEN RD *
SO P L A IN F IE L D
NJ
07080
L
n
J
DATE
1 1 /2 4 /0 7 1 1 /2 4 /B 7 1 1 /3 0 /B 7 1 2 /2 3 /B 7 1 2 /2 3 /8 7 1 2 /3 1 /8 7 0 1 /1 3 /B 8 0 1 /1 8 /8 8 0 1 /2 7 /B 8 0 1 /3 1 /8 8 0 1 /0 4 /B 8
REFERENCE
580719 580795 5B 2177 5B 4097 5B4212 5B5B68 586497 506720 587763 589549 7906
R R R
ACCOUNTNO.
M G 6Q 0 STATEMENTDATE
0 1 /3 1 /8 S
PAYMENTS RECEIVED AFTER THIS DATE WILL APPEAR ON YOUR NEXT STATEMENT
CHARGES
115. 52 45. 69 40. 28 22. 72 30. 18
36. 25 26. 45 16; 2 0 24 1. 15 36. 25
CREDITS
} fi
P
P
3\fo% <&*/&i ~ n 4 -
1 6 1 .2 1 -
P
#
k
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tf tir f u
'
^U ouojl f t W h
to c U / W L jQ d d r t
.
^
'n a J l/O s .
0 /m i
s r r/ 5
i 'V 'TM
A 8LE
i
W i/
1 '4 *
/ CURRENT
30 DAYS PAST DUE
k 320. 05 .
B9. 15
60DAYS PASTDUE 40. 20
90 DAYS PAST DUE
120DAYS6 OVER
TOTALAMOUNTDUE " 449. 48
LEHMAN 00943
B ELL ATLANTIC TRICON LEASING CORPORATION
9 5 N ROUTE 1 7 SOUTH PARAHUS, NJ 0 7 6 5 2
F e b ru a ry 16, 1988
C yp ru s In d u s t M in e ra ls 6 5 1 M e tu c h e n Rd S o u th P l a i n f i e l d , NJ 0 7 0 8 0
A tte n tio n : A c c o u n ts P a y a b le
R e: E q u ip m e n t L e a s e # :2 0 0 6 0 3 8
G e n t l e m e n : ------------ ---------- ---------------- .
__
The key to h a v in g c r e d it a v a ila b le is a good p aym en t re c o rd . We m o u ld l i k e t o r e m in d y o u th e te r m s o f o u r L e a s e c o n t r a c t c a l l f o r p a y m e n ts to be re c e iv e d by us on th e due d a te .
Y o u r check in th e am ount o f $ 1 1 7 . 5 3 c o v e rin g o u r in v o ic e
due 0 2 /0 9 /8 8 has n o t b een re c e iv e d .
A c tio n is re q u ire d
to d a y , p le a s e send y o u r ch e c k in th e am ount o f $ 1 1 7 .5 3 .
V ery tr u ly y o u rs ,
N in a L in d s e y
C r e d it and C o lle c tio n s 2 0 1 -5 9 9 -9 5 2 0 E x te n s io n 5 3 9
D e p a rtm e n t
b &
FEB 2 5 1988 cF
ac/ v ts. p a y a b l e
'
> < 3 i A f ^ n r u u u i J
U 7.S 3
f- / 2 i} < 2 o
^ 3 . 7 3"
LEHMAN 00944
`f. 'r
*. * r
INVOICE NO. 1984-85
X o r ic o n
e r u ic e ,
55 State H ighway 36
Kf.yport, N . J , 0 7 7 3 5 T elephone (201) 787-413]
CLIENT: a
DATE:
ATTN.:
date
TEST No.
A ^ ir ti A m /<*-<?
.t
-----------(------------------------
7 ^ /1
/ ./ /
4%
/
jj
7
NO- O F SAM PLES
2- -- :------ ~
TEST
--------------
am ount
*
1
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I ,,
p i- A f t / W . d j M B f
e
n
'r -M iz S v S C x / / / -
f p d k fi t
i
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7 5 /5 ^
J j L &L b f e ? 3 7 ^ ___________
J
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S
/
-------------------------------------1--
*rtJ .** y iwf
j- r.
%, . .
'0 0 0 J .H ilts
A iy iY S , P /f l 'A B L E
-
TOTAL CHARGES DUE
s
ALL PAYMENTS ARE DUE UPON RECEIPT OF INVOICE THANK YOU
1----------------------
LEHMAN 00945
pseg
The Energy People
STATEM ENT
6 5 1 METUCHEN RD S P L A I N F I E L D NJ
07080
52 518 950 9 7
IND
CYPRUS IN D MINERALS
ATTN ACCTS PAY P 0 BOX 4 0 5 S P L A I N F I E L D NJ
07080
f* HATE i p i t
HATE
1 KILOWATTS I KILOWATT hhs j BLOCK j-
THERMS
PIATNF1Pi n
DISTRICT
j BLOCK j
AMOUNT
j
1 0 8 .0 ON-PEAK
INTERMED 3 4 4 .0 OFF-PEAK
8.170000 1.060000
ON-PEAK INTERMED OFF-PEAK
4800 30000
ENERGY ADJUSTMENT
S E R V IC E CHARGE
.090090 .058480
SUB-TOTAL SUB-TOTAL
882.36
3 6 4 .6 4 1 ,2 4 7 .0 0
4 3 2 .4 3
1 ,7 5 4 .4 0
-1,00 7.84 2 ,4 2 5 .9 9 400.00
TOT KWH KW CONSTANT
34800 200.000
TOTAL
$ 2 ,8 2 5 -9 9
LEHMAN 00946
PSEG
The Energy People
STATEM ENT
65 1 METUCHEN RD S P L A I N F I E L D NJ
07080
52 518 950 9 7
IND
CYPRUS IN D MINERALS ATTN ACCTS PAY P 0 BOX 6 0 5 S P L A IN F IE L D NJ
07080
COPY
MAR 6 8 _____________
RATE LPLT ________
DATE I KILOWATTS I KILOWATT HRS I BLOCK
RATE__________ P L A I N F I E L D
DISTRICT
THERMS
| BLOCK |
AMOUNT
j
1 0 8 .0 ON-PEAK INTERMED
3 6 6 .0 OFF-PEAK
8.170000 1.060000
ON-PEAK INTERMED OFF-PEAK
-
6800' 30000
ENERGY ADJUSTMENT
SER VIC E CHARGE
.090090 .058680
SUB-TOTAL SUB-TOTAL
882.36
366.66 1 ,2 6 7 .0 0
632.63
1 ,7 5 6 .6 0
-1,00 7.86 2 ,6 2 5 .9 9
600.00
TOT KWH KM CONSTANT
36800 200.000
TOTAL
$ 2 ,8 2 5 .9 9
99-31!
LEHMAN 00947
io t+dri ^
.f t
CAPS - Batch Header Record (80 Column Card Record) Prepared by
D ate
In aut
Company Source Code Location
Bus, Date
' Process 1ng Date
Batch Total Amount
Batch Card Count
Batch Serial
Hon Yr Mon Day Yr
1, 2 3 i 4 5 6 7, 8, 9 1 0 |1! 112 13 14, t5 16 17,18 19,20 21 2 2 ,2 3 ,2 4 ,2 5 ,2 6 ,2 7 ,2 8 ,2 9 ,3 0 ,3 1 ,3 2 ,3 3 34 3 5 ,3 6 ,3 7 ,3 8 ,3 5
// //
// / /
1
1 // / / 1 1
11 0 1
11
till I 1111111 11 1
1 1111
t
f
N wu|m *> N ' i t f
t
Form 12-1003 [1-87)
V
LEHMAN 00948
JWftVi Murtn.
. __ p
at - Ou /
f
t
CAPS - flatch Header Record (80 Column Card Record)
Prepared by
i
K f\L
input flatch S erial
I, 2 .1 A
Company Source Cade Location
Bus, Date
Processing Date
flatch Total Amount
Batch !` Card1 Count
Mon Yr Mon Day Yr
5 6 h 8, 9 1 0 ,1 h 12 13 14,15 18 17,18 19,20 21 2 2 12 3 |2 4 ,2 5 ,2 6 |2 7 12 8 1 2 9 |3 0 |31 i 32,33 34 35 r3 8 13 7 ,3 8 ,3 5
/ / //
// //
1
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1 1 0 O ll 8 1
1
1 1 1 1 1 t7 i f i i 2-1 (? i 2 -
1` 1111
t'
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3
in \% n .^
)
Form 12-1003 (1-8 7)
LEHMAN 00949
COMPANY Cyprus Industrial Minerals
LOCATION 29 South P la in fie ld , N .J.
DATE
INVOICE TRANSMITTAL
Date
* Batch Invoice
Accepted Number ' Date
Vendor
g I - gg --ti/ n/ k f *mi<LdtO
i
7
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S cS '
z / i / Z A (%s*7
4 A . /7v2fht *zj rMrttr~Lr*<
rThese columns ore to ustkl'hy Corporate Headquarters
and Accounts Payable Teleprocessing Locations Only.
Invoice Number
Invoice' Amount
<? o ? W Y/oL
9 fy - A /. o l
/O
W >Z3 .
SJ2YY /?/</ / M X - t/C.oY' S'a? 3 0 7 7 - t r S-ofat . -70-92 9'7-O5Y0?&
- /}-! 7 <
Y /7 / ?9 0 /3
m o l /7 -s y /92Z39 2V -9
P.O. Number
Number
/e-3<4
/ o -3
\ - U O z jL_____. /o - 3 /
- /o -3 /0 -3
/ - A
3o9 m -t / / / ?9$o-//J-/.
I tttf S 7
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Received and Inventoried--- 1 _____ ANC-DENVBR, CO.
-7 1 ^
i ii
L E H M A N 00950
COMPANY Cyprus Industrial Minerals
LOCATION 29 South P la in fie ld , N .J.
DATE
INVOICE TRANSMUTAI.
Page
' Date
* Batch Invoice
Accepted Number - Date
Vendor
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f v u , L f T ^
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and Accounts Payable Teleprocessing Locations Only-
Invoice Number
Invoice Amount
P. O. 'B'.iS. Number Number
T -J W /
P f-Z -T "
9.S- - 7 7 -
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r S /? /
2 Z '7 70 - /0
/ o '7 f S '- ^
/ ~ 3
/< ?
M I
/s>
/7 -S ^
/< ? - ^ /c ? -
3 0 ./ Y
S- 3 > V /
> V > /0
/a -f c o
Received and Inventoried --
AHC-DENVER, CO.
_____
s 7
L E H M A N 00951
r
S
L f P f i o v e o F O f i ^p a y m e n t b v M A I N p m M . S P ^ h : c -------------------------------------- ----------------
Q(
OU
Lr>j ^ 4 -tA f-L
3 'd j . _____
Input Botch S e ria l
Company Source
Code . Location 1
Bus. Oate
' Processing Date
Mon yr Hon Day yr
Batch Total Amount
Batch Card Count
_ _ Z 3 i 4 5 6 h 8| 9 1 0 , 1 l il 2 13 14,15 16 17,18 19,20 21 2 2 ,2 3 ,2 4 ,2 5 ,2 6 ,2 7 ,2 8 ,2 9 ,3 0 ,3 1 ,3 2 ,3 3 34 3 5 ,3 6 ,3 7 ,3 8 ,3 9
* // //
// //
/
I
/ / // 3
0
11
0 o , l S' 1
1
v _ _ , ---------------- -- V____ _____________________________ ________
I
:
,7 !7 ,W 7 ,3 --
1 i I 11
t
t
o X kjk'C-t^
______________________________ /
Y
:
/ 7 ? `1-7 3
Form 12-1003 (1-875
o tfv U # ?
0 / - oo( o ! - o o 2*-
7 , / % -v O i*
737 Q S 3 -
: /* /, ? ^ . r o
LEHMAN 00952
COMPANY Cyprus In d u stria l Minerals LOCATION #29 South P la in fie ld , N .J.
INVOICE TRANSMITTAL
DATE lA M L
P a g e ___/
\
\
i ' Date
* Batch Invoice
Accepted Number Date
Vendor
Invoice Number
Invoice : P.O. ZS_
Amount
Number Number
jJ jy i/s S L
_ ______i l /7a ' M/
A r r q tjc s a - s u P g U j
u r 's ..
...
/
MM-
i / t b / W ' . So.<T
< ?*& ?- j
//s w S
s r ./t /7 y -? 7
o t' Y
/ a - s~ 3
,C K 7
/O f -
sr? V 9 0
/O - /
-- T-- --
? S -6 9
<203 - /ifT
- /e o
/o
'3
/f s A %
Q iu s c * .
o r .? 7 7 / f a - d -o
9 S~ ~
7 ?-
//n M
'~fc^un
S 9 7 ? ? y ./3
/o -S /
ik /W
So 3
J / ^ M ' O L fC O vJ
s H J tf c
K J /0 3
/6 - 2 J /9 3 .S
/0 - 3 /o - 3 <
f i/n r - f T & ~ -- < * - P
$ $ -7
/G -
Pf
--- --- ------- --1-
Uw
J /W l d k
V PS
o i l 3W
7 0 -/6
-A s A
^ \i/v
(T S Z ^ g -
o tA p^ 3 -X
J r r /J T 1
i x / 0- W -
d c T t , S K $ ' Z u R ff < f / / S W /
9 6 -? ?
? s-S X
9^ - 17-
?s /o
/o
<
-
-6Y
/o - /
and Accounts Payable Teleprocessing Locations Only-
/$ "
Received and Inventoried
A M C -D EN V ER , C O .
L E H M A N 00953
COMPANY Cyprus Industrial Minerals
LOCATION #29 South P la in fie ld , N -J -
INVOICE TRANSMITTAL
DATE ih J -S S
page
of 1 /
\ V
' Date Accepted
1
* Batch Invoice Number Date
Vendor
> / (k
AVS
/h yyvk
et
--
. Q f l f O s~ y^
Invoice Number
Invoice . P.O.
a=ftr
Amount
Number Number
7 fS o
S *fr-o7 ^ a z jL k
J/
j i--
'' "
!
4------------------ These columns are to be used by Corporate Headquarters
and Accounts Payable Teleprocessing Locations Only.
3
?3f 7 p f l
1-- 1 ___ 1
Received and inventoried
AMC--DENVER, CO.
L E H M A N 00954
J o r $ 0 0 /0 3Q ff~O O 00
F
Cyprus M in erals Company and S ubsidiary Companies
B u l l e t i n No.
50
Effective______5 /1 /8 5
Chart o f Accounts
COST OF SALES
Codinij Requirements
Halo Acct.
Sub Account Prl. Sec,
Spec. Anal.
cost Canter Ident.
0
t
Special Codes
y Required Opt,
M ill Expense-CIM T alc & Clay
9275
SLIC
Fac
M illing
10
Crude-Used
5
Labor-M illing Operations
10
Labor-Quality Assurance
11
Labor-Travel Time
--' 13
Labor-Maintenance & Repairs
14
Benefit Plans and Payroll Taxes
15
Bonuses and Incentive Comp.
17
Miscellaneous Freight
20
Safety and Health Expense-Labor
'
21
Safety and Health Expense-
Education Labor
22
Safety and Health Expense-Other
24
Sample Analysis-Outside
34
Maintenance and Repairs-Outside
35
Repair Parts
36
Employee Special Benefits
38
- Small Tools
46
Permits' and Licenses
60
Demurrage
65
E le c tric Power Fuel & Water
*
67 68
Equipment Rentals
69
Short-term
1
Long-term
2
Supplies-Bags
71
Supplies-Packing Materials
- 72
Supplies-Chemicals
74
Supplies-Laboratory
75
Supplies-Other
76
Equipment-Fuel .
80
Equipment-Lubrication
81
Other Direct Charges
95
Charges from Other Operations
97
Loaned Employees
Labor-M illing Operations
10
Benefit Plans and Payroll Taxes
15
Educational Assistance
18
Travel
62
Entertainment
64
35 35 35 35
35 35 35 35 35
.
35 35
Other
95
Form 26-000 (i-85)
L E H M A N 00955
Cyprus M inerals Company and S ubsidiary Companies
Bulletin No.
Effective
71 2 /1/8 7
COST OF SALES
Chart of Accounts
Coding Requirements
Sub Account Spec.
Main P r l . Sec. Ansi.
Acct.
Cost Center Ident.
Special Codes
RequIred Opt
M illin g Expense-CIM Talc & C la y Cont'd
Travel Entertainment Other Charges to Other Companies
*The following Primary Subaccounts are authorized for use by the Clay D iv isio n :
#1 H ill 2 H ill #3 H ill Bagging F a c ilit y Bulk Loading F a c ilit y
Mine Overhead Summary-Coal Operations
Clearings from Memorandum Account
9275
SLIC Fac
62 64
95 98
9276
12
14
16
18
20
100
SLIC Mine
Form 26-1000 (6-85)
LEHMAN 00956
Cyprus M inerals Company and su b sid iary Companies
B u l le t in No, Effective
X!___ a/1/87
COST OF SALES
Chart o f Accounts
Main
Acct,
Coding Requirements
Sub Account Spec.
Prl. Sec. Ansi.
Cost Center Ident.
9
t
y
Special Codes Reu i red Opt,
M illing Exp.-CIM Talc 4 Clay-Cont'd
275
Charges to Other Operations
General M illing (Fixed Costs)
Labor-Salaried
Benefit Plans and Payroll Taxes
Educational Assistance
Telecomm--Radio/Microwave
Telecommuni cations-Voice
Telecommunications-Data
Consultants Fees
Other
Ex-Employees
- Consultants Reimbursable Exp-
Outside Services-Other
Agency Fees
Other
Permits and Licenses Employee Expense-Travel
Travel Meals
A ll Other Travel Costs
Employee Expense-Entertainment
Office Equipment Rent
Short-term
Long-term
Rent-Premises
Short-term
Long-term
Office Supplies
Contributions
Community Service
Youth
Health
Education
Culture and Art
C iv ic and Community
Other
Memberships and Dues-
Individual Employees
Industry-Related Organizations
Professional Organizations
Training and Development
Freight
Other Direct Charges
Charges from Other Companies
.
Loaned Employees
' Labor-Salaried ---------- B e n e f i t . P l a n s Jr payroll Taxps_________ Form 26-I00O (6-95)
SLIC Fac 99
95 10
15 18
30 32
33 50
1 2 52
55
4
5 10 60 62
1 2
64
69 1
.2 70
1
2 72
82
1 2
3 4
5 6
9
83 1 3
87 >88
95 97
10 _15_
2 2 7 7
2,4
2,3,4
LEHMAN 00957
FormW - 9
locjooer 1965) twpMmtnl ol rnt>ira&urv initmat Revenue Servici*
Payer's Request for Taxpayer Identification Number
1sName as shown on account (it |Oint account, also give joint owners name)
Z j AOOress
A
ii/ Slate ano ZIP code
&i '
list account numoer(s) nere (See instructions)
PA R T l.-- Taxpayer Identification N um ber
P A R T 11.-- B a c k u p W ith h o ld in g On
Accounts Opened After
12/31/83 .
Enter me taxpayer identification number in the
tms is me social security numoer. Note: It the account is rn more than one name. see tne Cnan on page 2 for guidelines on v/hlCtl nuniDei to give tne Payei
j Social itcurity number
,,
itmpioyer lOintllicilion number t ;
Check the box if you
are NOT sub|ect to
backup w-rthholding Under the provisions of
! i
Section 3406(a)JXC) of tne Internal Revenue
l Code
(See Highlight below.)
,, Q
Certification.--.Under me penalties of perjury. 1 certify that the information provided on trws form is true, correci. and complete.
Signature
Date*-
I n s t r u c t i o n s (Secfron relerences are to f/ie tnrernat Revenue Ccdt.)
H ig h lig h t tor in te re st or D ivid e n d Accounts O p en ed After
1 2 /31/83-- Backup W ith h o ld in g
.
P a ym en ts of interest. Dividends, and Patronage D ividends
Accounts Opened Betore January 1, 1984
You may oe noulieo mat you are suoject to oackuo wilnhoiding under section 3406|a)(> )(C) Because you nave unrierreooned interestor diwdenos or fou were reouireo ro out laued to lue a return wmcn would naye inciuoea a reoorraore interest or oivxieni] Daymen! II you naye NOT oeen so notiiieo cneck me lox m PART 11 Note; Backup wilhnoidlngmay aooiy to ousting accounts as wen as accounts ooened alter December 31. 1963 Caulion: Tnere are otner Situations where you may oe subject to backuo witnnoidmg piease read tne -r.structions oelow carefully
Purpose of Form
To certifythatthetaxpayer identificationnumoer iscorreci foiaccounts ooened DetoreJanuary L.1984. tm outyour name ana adotess.enterydur accountnumoer(s)(it aooucable).complete Pan 1.signand oatetne (o.m and returnn tome oayer.
Accounts Opened After December 31. 1983
To certify mat the taxoaver identification number is correct and mat you are not subiect to oackuo witnnOIOing unoer section 3406(aJ(l)(C) tor accounts ooened after Oecemoer 31,1983.1mout your name apa address ente' your account numoerls) (it appucaole), complete Pans 1and It. sign ana d a t e the lorm and return rt to tne oayer
Use tms lorm to reoon the taxpayer idenltlication nurrtoer (UN) ot tne record owner ol tne account tome Bayer (or oroker)
Beginning January 1, 198*. payers must generally withhold 20% ol taxable interest, dividend, andcertain otner oaymenlS it you tan to turmsn oayirrs with tne correct taxoaver idenlilication numoer tinis is referred to as oacxuo witnnolamg) lor mast indiyiduat taxoayers. tne laxoayer identiircalion number is Ibe social security numoer
To orevent oacnuo withholding on tnese Payments, be sure to notify oayers ol tne correct taxpayer idenlilication numoer and. tor accounts you ooen after Oecemoer 31.1983. orooerlV certify mat you are not subject to oacxup wilnnoldihg under section 3406(a)(1)(C)
it you are suoject to oackuo withnoldmg and are merely orovidmg vour correct laxoayer identilication numoer to the payer, till out your name address, enter your account numoer(s) (il aoolicaole). and complete Part 1
Other Paym ents
if you are merely oroytding your correct laxoayer identification numoer to tne oayer tor oayments otner man interest, diyioends. and oatronage dividends, you need not sign tms form. Fill out your name and address, enter your account numbers; (it aopijcaoie), comoiele Part l and return me form to tne oayer
You may use this form recertify mat the taxpayer identification number you are g-vingtne oayer is correct and. ior accounts ooened after Decemoer 3 1 . 1983. mat you are not subiect to backuo witnnolding
It me Payer oroyides a ditrerent form tnan Form W-9 to reduest tne laxoayer identilication numoei please uS6 >1
Backup Withholding
A c c o u nt N u m b e rs
U you naye more man one account witn tne same Paver (for example, a savings account and a certifrcateoldePosrtar tne same Danx). me oayer may request a separate Form W-9 (or each account aeoenomg on now me oayer s records are keot
you are suoieci to oackup wilhnoidmg it (11 idu tan to turmsn your taxpayer identilication number to tne oayer. 08
(?*, tne internal Revenue bervice nolmes the oayer mat you furnished an
.ncorrec. laxoayer loenlitication numoer. 08
(3i i oj are nont.ee tnai you are suorecl to oackuo withholding (under secr.o- JP06(aK!J(C)j. Ofl
14) for an interest or atyioend account ooened after December 31. 1983 you lau tocen-ty to me oayer mat you are not suolect to oacnuo wiinnniding unobr (3) aoove.or tail to certify your taxpayer loenlification
numbt1
-
for pbYt><pur'.o^f'r inan wierrsi or dividends. you are sub/ec! to oackup wurif.oiO',i>] oriv 11 \ j or f i i aoove aour#'
*'* section nn tne oat iiiitri "Payees taemot trom BackupWtinro'fno^ ;
W h at Num ber to G ive the Payer
Giye tne Paver me social security numoer or emoioyer loentiiication numoer o' tne recoro owner ol me account it me account oemngs to vol as an tndiyrduaf. give your sociaiseCurrty numoer If me account /s m more tnan one name or is not in me name of tne actual owner, see tne cnan on oage 2 tor guidelines on wmch numoer to report
O btaining a Num ber
'
II you don't naye a laxoayer identification number or you don't xnow you' number, ootam Form S5-5. Aoo'ication tor a Sociii Security Numoe: Care, or Form SS-4. Application lor Employer Identification Numoei. at the ioco;
otlice ot me bociai becunty Administration or me internal Revenue tiorvite
and aooiy tor a numoer Write 'aooued ten" in Part >in oiace ot younumber When you get a numoer. suomit a new Form W 9 ro me paye-
(G iv e th is fo rm to th e p a y e r. n o t ro the interna/ R even u e S e rv ic e }
lOilnW-9iiC1B"'
LEHMAN 00958
> WORK'S UK tTT
IK'lfc.-:
' i lO vO U I ' -.y 2 / 1 -/i .fi t
P a l l e t s . :.lC l0 "0 d - ' ' i n - h V i
lio a r d i'' . !'. 1.010-005 9? 71 -Wi
R e a v e n ta " 1610-00?
y t n -k 67
.l-'iie 1 .. - 101-07!
927 1-6 63
7
lJl. [C
MUIR, o r TACI.I. IT Y
\ Qu-h i c i t y 1Pu i l-Ini:jtl 1`J 0^i S t a n d a r d C one . , '
.X L e s s . A c t a 1. in v o ic e * '.Ampline ( in c lu d in g .F r e .jjhc T-
: Puyclwis I1!-ice Vnriavic.t*
' Chorizo T o r . : j.6lO-X:%X
yrn-m
<>
.If he actual invoice iimcnmt ..s I6;:s than schind )ir<l t a c i-cmJ i l: .i;o
'.is n e ce ss ar y.
: * . . .
'
'
l-Xx.x . '
' ; i f tiio-'ac tua l invu ice. amount is [irta ter' titan c':i nel-ift!, 'dc-b'-i c -to 'J' '/1-y.X.V
'is necessary. . .
' ' ;
S
/ '
r'
LEHMAN 00959
Cyprus Industrial Minerals Company
Division o f Cyprus Minerals Company
March 9, 1987
Pat Bramlett, Cartersvllle, GA Phyllis Brantley, Sandersvllle, GA Gail Butler, Sylacauga, AL Beverly Dauzat, Baton Rouge, LA Paula Davis, Cartersvllle, GA Carol Downey, South Plainfield, NJ Jack Ferrell, Watervllle, ME Pat Jones, Three Forks, MT Janelle LaFavor, Alder, MT Linda Lawrence, Gleason, TN Jane Littlejohn, Smithland, KY Flora Meester, Grand Island, NE Nora Reeves, Alpine, AL Terri Wilkins, Yellowstone, MT Desiree Williams, Los Angeles, CA Brenda Young, Aiken, SC
'
:
.
' :;
: > .
.
Correct Procedure for Submitting Invoices to Denver for Payment
Coding:
.
1. The stamp provided by Denver must be used. 2. Write the codes directly under the proper account headings, 1,e.
Company Code 333
BA # 112233
Main Prim Sec Sp Analysis Cost Center Spec Codes Amount
9275 010 0036 - . 31025300
- tl7.34
3. Be sure to get the correct signature for authorization.
4. A1ways Include the BA#, or the BA# request 1f coding.an Invoice for a
new vendor.
BA#s;
1. Use correct BA#. 2. If no BA#, call the vendor for Federal Tax ID# or SS# and include this
information with the Invoice sent to Denver. This is the responsibility of the location, not Denver.
Invoices: 1. Highlight - Invoice # Due date or terms Amount due before taxes Tax amount (Total)
AC-Submlnv
CYPRUS
LEHMAN 00960
Freight amount
;
Total Invoice amount
.:
Remit to address and note if there are any changes
2. Staple small1 4invoicreosr fton 8-1//29 vx 11111"1 npaanpate*r. /(OHnnOe iinm/vrotiicreo ronly per
page).
Send to Denver:
1. Alphabetize each batch. 2. Batches are to be sent at least three times/week.
INVOICES.
DO NOT HOLD
Accrual of invoices at month end -
Any unpaid invoice of $500.00 or more at month end must be accrued. This would include:
1. Any invoice s t ill in the possession of the location on the fifth workday for an expense incurred in the prior month, and
2. Any invoice in transit to Denver on the fifth workday.
If a location has in their possession, or knows of an in-transit, on the
fifth workday, any Invoice over $500.00 for the previous month, the location must advise CAPS in Denver of the accrual, including proper coding, BA# and amount.
You have been doing a great job. Thank you for your cooperation. Let us know if you have any questions or suggestions.
S.K. Noel Hail Code S160
SKN/btb
C.R. Andrews, Mail Code $162 R .J. Buettner, Hail Code S246
AC-Submlnv
LEHMAN 00961
February 16, 1988
DISTRIBUTION
Accounts Payable
The fir s t of December, I distributed a procedure relating to the transmittal of accounts payable batches to Denver. For the most part this is working fine with the following exceptions:
1. Point 4 of the procedure referenced the sending of a copy of the monthly batch log, kept by the location, with the last batch of the month. For compliance to Internal Audit findings and recommendations this item 1 s required.
2. Since the Batch Header Record requires a batch total, an adding machine tape should be included in the batch. This w ill provide for faster troubleshooting if batch totals and computer totals don't agree. If you don't have an adding machine with a tape, please get one to use.
Fine tuning procedures is an on going process. Vour continued cooperation is greatly appreciated in establishing and maintaining proper controls. If you have any questions, please contact me.
CRA/fjz
M.D. Aydt, 321C R .J. Buettner, S246 J.P . Close, Grand Island, NE T.F. Deems, Cartersville, GA G.R.M. Dugan, Three Forks, MT F. F. Hutchison, Sylacauga, AL J.M. Hooks, Sandersville, GA G. C. Jeske, Yellowstone, MT C.W. King, $160 T.D. Landels, Gleason, TN M.J. Lorang, S250 J.W. Massari, Aiken, SC G.R. McCloskey, Smithland, KY R.G. Morris, Cartersville, GA T.C. Rhodes, S228 C. Ross, Cartersville, GA M.B. Toelle, Alder, MT O.P. Wren, Baton Rouge, LA
BA-Memo:31
LEHMAN 00962
DISTRIBUTION
K. Benson, Baton Rouge, LA
P. Brantley, Sandersville, GA
J. Ceranowicz, S155
R. Cole, S159
;
N. Davis, Alpine, AL
'
C. Downey, S. Plainfield, NJ
J. Feiger, S249
N. Johnson, Sylacauga, AL
P. Jones, Three Forks, MT
J. LaFaver, Alder, MT
L. Lawrence, Gleason, TN
J. Littlejohn, Smithland, KY
M. Miller, Cartersville, GA
F. Meester, Grand Island, NE
M. Ricardo, S155
C. Schweiz, S149
L. Smith, Smithland, KY
A. Thompson, Waterville, ME
T. Wilkins, Cameron, MT
B. Young, Aiken, SC
BA-ActPay:2
LEHMAN 00963
December 1, 1987
DISTRIBUTION
Accounts Payable Procedure
,
In response to an internal audit point relating to the control of invoice batches, a new procedure will be effective for December 1987 business. This procedure is necessary to insure receipt of all invoice batches by the Denver accounting staff.
Currently, certain locations include a "Batch Header Record" and/or an
"Invoice Transmittal" with the invoices which are sent to Denver for processing. Starting with December's business, use the following guidelines:
1. With each group of invoices include a "Batch Header Record" only. An invoice transmittal is not needed.
2. Using the attached form, f i l l out the fields indicated by the arrows. Leave the other fields blank.
3. Maintain a sequentially numbered batch log. The batch number should consist of a two (2) digit business month and a three (3) digit batch number. Some examples of this numbering system would be:
3rd batch of February 15th batch of October
02-003 10-015
Each location can maintain their batch numbering logs independent of other locations.
4. At month-end, send a copy of the batch log with the last batch of invoices to be included in that business month.
5. Maintain the current procedure for accruals of invoices received after the last batch has been sent but prior to the close of the business month.
If you have any questions or comments regarding this procedure, please feel free to call me at extension 5340.
R.J. Buettner, S246 J.P . Close, Grand Island, NE T.F. Deems, Cartersville, GA G.R.M. Dugan, Three Forks, MT F.F. Hutchison, Sylacauga, AL J.M. Hooks, Sandersville, GA G.C. Jeske, Yellowstone, MT T.D. Landels, Gleason, TN M.J. Lorang, S250
-.`-i c tP a v 1 1
J.W. Massari, Aiken, SC G.R. McCloskey, Smithland, KY R.G. Morris, Cartersville, GA T.C. Rhodes, S228 M.B. Toelle, Alder, MT . O.P. Wren, Baton Rouge, LA
LEHMAN 00964
COMPANY^_____________________ ____
LOCATION -jt pnivt-h .WaiBfljH, N .1
BATCH ____
________ '
CYPRUS INDUSTRIAL MINERALS Invoice Transmittal
DATE '
* dace Accepted
* Batch Nimbe r
In v o ic e Date
Vender
J
i1
i
j t l j
. -..........................
Page _____
In v o ic e Hunter
In v o ic e Amount
P .O . Number
B u s in e s s A s s o c ia te Number
: f I)
j I
11_________________ 111 1
'{
S \ \
*
!
1
i
LEHMAN 00965
* These columns are to b e 1used by corporate Headquarters and Accounts Payable Teleprocessing Locations Only.
Received and Inventoried a m c -d e n v e r , c c t
Jft 14 V7 15:23 CIM TjCC CUSTOMER SERVICE !1
I 1936
V. i bfPP'75 INDUSTRIAL MINERALS COMPANY
C , ' J PACKAGING SUPPLIES
MCNia ENDING^
LC. ? 29 South Plainfield
> / W - - i ci
P. 3
1 23
r ^ c r i - p t i o j i ______________
O p e n in g B a la n c e
P u rc h a s e s
4 1 5x
T ra n s fe r s
In .
(O u t)
L e e .#
Usage
W ooa .a L L e t s
k.O7
?S9
E n d in g B a la n c e
1------------------------------* 1
S t d ,/
5 . 73/
ear
i/ ------------
/
V a lu e Usage
C a rd b o a rd
,5 7
/ ' 5* ! / ea
ill
E n d i r ..
i
1
i
1
A d h e s iv e
50S t r e t c h W r a t j -
"
60S t r e t c h W r a o -
"
V ! .J; r-J.' ! .^7! tji '-i.r/
)
. 341/ /
n H ------------
/
/
85. 5/ 1r n /
t~ T ^ L "
102. 43/ / 1m l /
1
\ \ ~~
1
i
1
-------------------------r
1
TO TA LS
m----------------------
$ LEHMAN 00966
JftN 14 J67 1522 CIM TftLC CUSTOMER SERVICE
P.2
c
1986
C Y P R U S IN D U S T R IA L M IN E R A LS BAG U SAG E R EPO R T
M ONTH EN D ED
Location 29 South Plainfield __________________
1 23
i+
56
DESOUFTCCM
SPEC. NO.
OPINING BALANCE
tran;FERS
PURCHASES IN (OUT)
LOC. N.
Roller M ill
0501
79
USAGE
ENDING BALANCE
STD. PER M
\so .:o
172.34
10
VALUE USAGE
11
VALUE ENDING BAIANCI
Vertical M ill
1002
T-iQ S .n
235.89
Semi-Bulk
-
s f.r.
29.76/ An
- C _____________ _
-
TOTALS
C ._ \.
-
LEHMAN 00967
JAN 14 '87 15=23 CIM TALC CUSTOMER SERVICE
c
1986
C Y P R U S IN D U S T R IA L M IN E R A LS C O M PA N Y .C H EM IC A LS
M O N TH E N D IN G
P.4
LEHMAN 00968
JAN 14 '87 15t22 CIM TALC CUSTOMER SERVICE
Oats - W - % 7
CHI Numntf or Cibi* cod
To:
company, c it y and atraat Addraat
Telecommunication
Prti) t-111 (1-76)
Manata Numbsr llf Apolle*))
f a i [film of PedalartiTM"
P .l
's ta n d a r d s __
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oA xc,
__ ____ ________
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t --
----------
----
.... Pd q W -t> i r o lt o u L _______ _ _______________ 1
Com cany Initiated BV cTTrrticnti
JTyped By
Approvati By Pltdna NUftipar
Ma/i coot
LEHMAN 00969
/ WORKSHEET
BAGS PALLETS BOARDS REAGENTS FUEL
1610-001 1610-003 1610-005 1610-007 1610-072
9271-461 9271-464 9271-464 9271-462 9271-463
SLIC
MINE OR FACILITY
QUANITY PURCHASED
1987 STANDARD COST
CH AN GE TO:
X S J 1610-XXX
LESS ACTUAL in v o x c e a h o u n t ( in c lu d in g F r ie g h t )
PURCHASE PRICE VARIANCE
$
9271-- XXX
If the actual invoice amount is less than standard, a credit to 9271--XXX is necessary.
If the actual invoice amount is greaterthan standard, a debit to 9271--XXX is necessary.
LEHMAN 00970
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LEHMAN 00972
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LEHMAN 00973
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JS.JfJH
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Pl latti 1I0-00.) tuiircjir, - IGIU-'OUS
9271 -OO'i
Y /1 -0 00
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LEHMAN 00974
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LEHMAN 00975
Technical Service Laboratory Request
R e q u e s t e d ____ v n t .t c h m a u ____________________C o m p a n y (customer) r>RRTf?o ME G
L o c a t i o n #29 SO .P LA IN FI EL D, H.J._________ D a t e ______________________________ A p p r o v e d by:_________________________________ C o m p l e t i o n date__________________
1. D e s c r i p t i o n of p r o b l e m a n d as si st an ce required.
BULK SUPRA CUSTOMER REQUIRES ACID SOLUBLES & LOI IN ADDITON TO NORMAL QUALITY
CONTROL TESTING.
2. Sa mples a n d Identification. SUPRA BULK LOT#
ACFX
3. Ex pe ct ed b e n e f i t s to -b e ga i n e d {$, an nu al tonnage, etc)
Type of request __ c u s t o m e r c o mp la in t
Customer trial __ C u s t o m e r a s si st an ce Sample disposition
Retain 3 month
Project number: Project Manager: A p p r o v e d by:_____ DATE:
__ C o m p e t i t i v e p r o d u c t an al ys is __ Q u a l i t y check
Othe r _____________________________
Discard after testing
__ K e e p for re fe ra nc e
Lab sample number: Key word (s):
urgent
/
l wk
2 wks 3 wks
/ //
A wks
LEHMAN 00976
COMPANY Cyprus Industrial Minerals
LOCATION #29 South Plainfield, N.J.
INVOICE TRANSMITTAL D A T E ______ __________
Page_____ of
' Date
* Batch Invoice
Accepted
Number Date
Vendor
: Invoice
Number
Tnvice Amount
-
1 P.0. Number
B.A. Number
--
*These columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Locations Only.
'
: !11 1 1
Received and Inventoried MC-DENVER, CO.
COMPANY Cyprus Industrial Minerals IOCATION #29 South Plainfield, N.J.
INVOICE TRANSMITTAL DATE_________________
Page _____ of
L E H M A N 00978
*These columns are to be used by Corporate Headquarters and Accounts Payable Teleprocessing Locations Only.
Received and Inventoried AHC-DENVER, CO.'
8921 TO
S OJ
LEHMAN 00979
Your street address Your oity9 state, sip Current date
MArp*e,xJoLsineephCoBrrpoowrnaDtiPorne.sident 21X1 South Street South Ambcty-o KJ 08879
Dear. Mri. .Browns
At this time, 1 w u l d like to thshk you.for the warm
reception X received iiuring my interview at your office
last Thursday*
'
It was a pleasure speaking with you about the many oper ations of your company and the specific tasks involved in the position you are presently interviewing for.
X look forward to hearing from you in regard to your decision on the applicant chosen to fill the vaeaney. If you should desire any further information, you may reach me at the above address or by telephoning (201) X3QC-=3CC3DC anytime after 600 p.ra. Monday through Friday*
Thank you once again for a most delightful visit.
Sincerity yours,
(Miss) Kathy Brown
2110 Forrest Drive Oconomowoc, 1 53916 November 28, 1976
Kr. Samuel S. Sawyer Personnel Director Bentura Enterprises 1012 Kewanee Street Racine, WI 53916
Dear Mr. Sawyer:
Will you please consider me an applicant for the position of secretary to your Vice President of Marketing and Re search. Dr?.William St. Croix suggested that I write you, for he believes I have the'necessary qualifications for the position.
-On April 9 I Shall be graduated
Waukesha Community
College with &n Associate in Business degree with a major
administration secretarial science. My grade point
average has been 3.6 or higher, and I have developed to
a superior level the stenographic skills necessary for an
administration secretarial position.
*
1 am presently employed on a part-time basis as assistant to Mrs. Sara Allen, secretary to the president of Dyer ^Motors, Inc. This position has provided excellent experi ence in using my shorthand and transcription skills.
YU will find my personal data sheet, v/hich will give you ; more complete information about my background and qualifi cations, aenclosed with this letter. At your convenience, ft s&aJ,} be glad tp cpijie tp yjmr pffice to discuss the position and the reasons for my interest in a career with Bentura Enterprises.
Sincerely yours,
Enclosure
Dale C . Bennett
LEHMAN 00981
ATTENTION: PERSONNEL ADMINISTRATOR
RE: ~ 3 " e S , S r tf& A fA Wfll SOC. SEC. #: 1 3 - t y p - S & 2 5
The a p p lic a n t referen ce d h e re in is being co n sid ere d fo r employment as a
As in d ic a te d below , the a p p lic a n t has a u th o riz e d a l l p re vio u s employ
e rs to f u r n is h any in fo rm a tio n co ncerning p e rs o n a l c h a r a c te r and
employment re c o rd s .
'
Only through a fra n k exchange of in fo rm atio n concerning a p p lica n ts are we a b le to reduce tu rn o v e r; g ive n s u f f i c i e n t knowledge o f p ro s p e c tiv e em ployees' weaknesses, we a re a b le to develop the employee more r e a d ily and p re v e n t h is f a i l i n g in h is new work.
I f you w i l l k in d ly complete the re v e rs e s id e o f t h is form in the same manner you would expect us to complete i t fo r you, i t w i l l be g re a tL y a p p re c ia te d . P le a s e be assured th a t we w i l l be most happy to supply you w ith s i m i l a r in fo rm a tio n upon req u est.
Very tru ly yours,
Personnel Representative
AUTHORIZATION: I hereby a u th o riz e any o f my form er employers to f u r n is h S a fe ty - K le e n Corp. w ith any in fo rm a tio n th e y may have concerning me whether on reco rd or n o t, and do hereby r e le a s e such employers and S a fe ty - K le e n Corp. from a l l l i a b i l i t y f o r any damage v h a ts o e v e r- fo r issuin g such inform ation.
655 BIG TIM BER ROAD
ELGIN, ILLINOIS 60120
PHONE 312/697-8460
LEHMAN 00982
TO BE COMPLETED BY FORMER EMPLOYER:
1. Dates of employment: from
2. Title or position:
3. Salary:
per hour
4. Reason for separation:
to per week
per month
5. Eligible for rehire: _____yes _ _ _ _ noIf no, please explain: __________________
6. Flease conment on the following:
DEMONSTRATED ABILITY: . GOOD FAIR POOR
ATTITUDE:
GOOD FAIR POOR
ATTENDANCE:
. GOOD FAIR POOR
PUNCTUALITY:
_
GENERAL CHARACTER & CONDUCT:
GOOD FAIR POOR GOOD""' ' FAIR' ' '"POOR '"
7. Any additional conments you might have that would assist us with the proper placement of this applicant: -
DATE:
POSITION: : SIGNATURE!:
LEHMAN 00983
ASSEMBLING AND INSERTING A CARBON PACK
Place the sheet on which the carbon (file) copy is `to be made flat on the de&k; then place a sheet of carbon paper, carbon side down, on top of the paper. Finally, place the sheet for the original on top of the carbon paper.
Pick up the papers and tap them lightly on the desk. Insert the pack into the machine, carbon side toward you as you insert the papers. Roll the pack in far enough for the feed rolls to grip the papers;;then operate the paper release lever to eliminate possible wrinkles.
S co tch 6 7664 " Post-It" Routing-Request pqd
Please
ROUTING - REQUEST
D READ
QHANDLE
1-- 1 APPROVE
and
To M O B
frTSV-
1 1 FORWARD
O RETURN
O KEEP OR DISCARD
C H REVIEW WITH ME
Pate From
LEHMAN 00984
PERSONA!. DATA SnWT
NAME: Mary H. Jones
iiEAJLTK: Excellent
AGF: IB
MARITAL STATUS: S i n g l e
ADDRESS: 757 i ^ . r i o n S t r e e t P a lo A lto , C a lif o r n ia 94303
OCCUPATION: S t u d e n t
YEUBFiBMS: 4IS SIS 3126
HEIGHT: S ' 6 "
WEIGHT: 12S l b s . '
TYPE 0 ? WORK D ESIRED : G e n e r a l o f f i c e w o r k a n d t y p i n g
fjCKOOLS ATTHSQ7SSS: V a n A u k e n E l & i e n t a r y S c h o o l P alo A lto , C a lifo rn ia
J o rd a n J u n io r H igh S c h o o l P alo A lto , C a lifo rn ia
P a lo A lto H igh S chool P alo A lto , C a lifo rn ia
SUBJECTS:
T y p s w itii ig , tw o y e a r s
f ilin g , one sem ester
O ffic e M achines, one sem ester
.
B u sin ess E n g lish , one sem ester
B u sin ess M ath em atics, one se m ester
G en e ra l h ig h sc h o o l req u irem en ts fo r gi a d u a tio n in Ju n e
S G T iR X dK JS ;
In -s c h o o l w ork e x p e rie n c e , one sem es e r W orked i n c o u n s e lo r 's o f f i c e ty p in g re c o rd c a rd s en d f i l i n g them Typed s tu d e n t r e p o r ts made by counsel o r
A tte n d e d tro rk e K jp e rie ss e p ro g ra m a t : h e l l D ata. C e n te r , M enlo P a rk , C a lif o r n ia , T h is program gave me one se m e ste r o f o f f ic e w ork in c lu d in g b i l l i n g , f i l i n g , ty p in g s t a t i s t i c a l r e p o r ts , and ty p in g g en eral correspondence.
A C T IV IT IE S :
V ice P re s id e n t o f P a lo H igh S ch o o l E a sin e ss C lub Member o f C a lif o r n ia Y outh Symphony T ennis
REFEfdii'CES: ( b y p e r m i s s i o n )
M r. Jolas J a c k s o n , C o u n se lo r, J c r d s n .Ju n io r H igh S ch o o l M r. Ja jsss D ic k in so n , P erso n n el D ir e c to r , S h e ll D ata C e n te r M r s . O l i v e S m i t h , B u s i n e s s T e a c h e r , Ja l o A l t o H ig h S c h o o l
LEHMAN 00985
19
t t y b n f f t e H d v fl L
STOCK No. 752 1/3
M D fiW tM A
LEHMAN 00986
fo rm en - to- ee fi
BAG PACKAGING DIVISION
15 PAPER COMPANY
150 East42nd Street. New York, N.Y. 10017
invoice
"S T .R E O IS PA PER COMPANY, THE MANUFACTURERS OF THE GOODS DESCRIBED IH THIS INVOICE, HEREBY CERTIFY THAT T H E SE GOODS W ER E PRODUCED IN COMPLIANCE WITH ALL A PPLIC A BLE REQUIREMENTS OF SECTIONS 6. 7 ANO 12 OF THE FAIR LABOR STANDARDS ACT, AS AMENDED, ANO OF REGULATIONS AND ORDERS OF THE UNITED STA TES DEPARTMENT OF LABOR ISSUED UNDER SECTION 14 T H E R E O F ."
2 -DUPLICATE
LEHMAN 00987
V S IO K CA M P C O R PO R A T IO N
Union Camp P.0. BOX J, N E W HOPE, PA 1893B CBWOlitUJl!
SALES ORDER
< REPRINT** VERSION = 2)
MPR & SHIP W/ APRIL 18
OURORDERNO.
CMD E I DATE
CUST.ORDERNO. &DATE
CUST. 50R S1'M'MAANNIIVWiEEK
133 1 4 4 3 5 6 l o i l o i 09 03 Is4 IBS 4S085
2890'?3 100229940:. 14 \Q7|;J B
SOC TO
CYRU/ INDUSTRIAL MINERALS
----1 I----SHIP TO <SAME*s501010 UNLESSOTHERWISESHOW)
I ISAME
---- t
I
METUCHEN ROAD
METUCHEN AVE 6 HARWICK RD
SOUTH PLAINFIELD NJ
07060
<V SOUTH PLAINFIELD NJ
07080
JL
1*10DWS-NET 30 ON SALES VALUE LESS FRT
FOB NEW HOPE T/L f-RT ALLD TO 1.25 CWT
DESCRIPTION
| SIZECODE i PRODUCTCODE1 QUANTITYORDERED 1
CADESLHIVDERISYC.TETREMRMSS PRICE
N-1076-00 ROLLER MILL
N 10760
ROLLER MILL
19 X 22-1/4 T6B 4-1/4
PALLETS HW
CARTON TOPS
II II
PVtO 173199 100.00 M
*.00 M
6.25 E 4.10 E
"BLUE BLUE INK, PRT LOGO, CO. NAME 6 ADORES 6 WT MARK ON EDGE OF BAG. PRT VLV ARROW 6 FCS. * N O T E ! PRT TO BE S/A VERTICAL MILL BAG.(ZIP CODE ON BAG TO BE 80112
L 050 1041-0000 MWK
L. 0S0 1041-00 0a' MWK O 050 6210-0000 WHITE MWK R E G .
4 - 1 / 4 URMV 1 3 - 1 / 2 REDUCED PE TUBULAR RE lN F IN S INSERT EXT 8 " FROM EDGE OF BA G jAPHPj VVHi 06 X 0 6 ;U N IT IE >
INSERT TO EXTEND 2*' BEYOND LIP OF VALVE. ***#*****WATCH V V H . LARGE HOLES WILL RESULT IN COMPLAINT************
40 X 48 (GMA)
*
MAIL INVOICES IN TRIPLICATE TOi
P.O, BOX 341.9 ENGLEWOOD COLORADO 80155
ATTNl JOANNE FELGER, RM 2S4-A
CUST NOTE i
c//
.
.
THIS ORDER SUBJECT TO PRICE PREVAILING AT TIME OF SH3.PMENT
S/A 33551-1 EXCEPT PRT 6 CONST
100 M
36900$
" 2 C O P IE S UF IN V NU U F E C IA L H H PtiiL iN b
f H W V b V f iM `fH lS =& R D E fl,,- ^ lf (T l^ /x & Pco p y W i'liF in s lV u C tS ^ ^ K tiM a C lo r t?oes^life/^?n1orni ^ t^ yo ^ r^ jm riasltaannddinngi'pplleeiase correct us
PromPffy. in writing, please refer to O U R O RD ER NO. This order is accepted subject to the conditions printed on the &acK hereof.
Yours very truly,
CUSTOM ER'S COPY
union camp corporation
BOX J. NEW HOPE. PA 18930
LEHMAN 00988
p~
THIS ADQBESSjFOIt REMUTANCI ONLY
J JM'
.UNION;CAMP C0 R P 0 R A T I 0 N
NOTE
P ,Oi.-'BOX: -170 02
rrmiTTtm t\ y n V i u r * f -r u '
NEW
ADDRESS
SPECIALINITVUCTIONS
- V :
? \ . . - ;: f:l i
; 1 f : ' ;- f7 r!
"
PIT. aw. r
N.
ST.
cTT ,f?
SORSALESMAN fa.t.
: i:
FREIGHT
0 9 2 2 9 9 4 0 7 3 2 8 9 0 o b o M 4 J4 0 7 I0 0 0 F U L L F R T -AL_LD .
Union tdmp D-U-H-S 130-4M5
ORIGINAL INVOICE
:, f SHIPPEDVIA DUR TRUCK
.
fi
INVOICf 0*TE (NVOCt/tJ*^
III III
04 2 6 83 (9" 3 7 3 ^ f 7
SOLD:
iTQ
! ! .
!
-.
f 4 i% ! i>0 DAYS NET 30 ON - SALES RALLIE LESS F RT
CYPRUS
INDUSTRIAL
MINERAL
i
!
[i;
6 5 1! MTU.CHEN ,ROA-: ; ! : *
SKIP ' SAME i
*/
T : ' METUCH.EN AVE 6 HARWICK RD
S
TERMS
SOUTH P LA IN FIELD
07 080'
t 1, \ ,
:
ft--
*.
V
r ..
Ii
r
' SOUTH P L A IN F IE L D NJ
. 07080 {
{SAME AS SOLD TO UNLESS OTHERWISE INDICATED)
TT
PRODUCT U.C. REF. Irt CODE F P *'
.GUST.`ARTICLE/OR DESCRIPTION i : i . i
CUST. ORDER NO.
QUANTITY RILLEDi SHIPPED
UNIT
PRICE
UNITS
AMOUNT $
1731:1? 9 1 0 7 6 ,
1 N |00 ROLLER MILL II3r ar> 9 -X 2 2 - t / A T4B 4-1/4
3 PALLETS'. MU
3 CARTON SiTpP.S L -05,0 ,:t'Tjl]p4i 00 0 0 MWK
>TW 3 S 7 3 5
44 1 5 9 ,5 5 ^ '1 0 4 9 7 5 6 7 4 8 ,7 6 ,
8,25 4.10
44 3 6 3 . 44 8 0 .40
4 L QS'O vi.D4i 0 000 MWK j O' 050 J''6210 0000 WHITE MWK REG, ? =
PRINT ROLLER MILL T.I
J
f ORDER TOTAL
t. C
PREPAID FREIGHT: f
80; 00
44
104975 17292,16 , 44659
I
1:
JM . *
JF...PAID BY 05/06/83
1 7 2 9 2 ,i6
LEHMAN 00989
ir .
.. ..*O*,1 A . i
4' "
,1N
2'
- L ___
4a
PRICED IN
f fl. N/C XJ..tMKS*
. OTHER 1 CWT. ..UgaSl.s, . A,MITTNN.,
.34.. MtfSBFBSUSU . t-oh Oc.piLtOoTti
PW . I. .AOJ.
021
MAILAHREMITTANCE*TO,F. O.-BOX-ABOVE- INTEREST*ONPASTDUEtHOEBTIDNESSWill BECHAtGEOAT2K ABOVEPRIMEKATECHARGEDBY
NEWYORKCITYBANKS, BUTin NOEVENTGREATERTHANTHEMAXIMUM-RATEPERMISSIBLEUNDERAPPLICABLELAW. "WEHEREBYCERTIFYTHAT
THESEGOODSWEREPRODUCEDINCOMPLIANCEWITHAUAPPLICABLEREQUIREMENTSOFSECTIONSt. 7 AND12OF THEFAIRLABORSTANDARDS
ACTASAMENDEDAND,OFREGULATIONSANDORDERSOFTHEU. $. DEPT.OFLABORISSUEOUNDERSECT. 14THEREOF."
-1
s.
'
PLEASE PAY LAST AMOUNT IN THIS
COLUMN 1
Union temp
SALES ORDER
PLANT
NEW BOPS
m fr
OUR O RD ER NO.
3 2 i 3 3 5 5 2 j 0 1 )9 2
4 s h ip /o
5.1, ORDER DATE
8 8 )2 5 ] 8 2
J u l y ip
OUST. ORDER NO. 4 DATE
44985
FACTORY DATE
CODE 5
2 8 -9 0 -0 9 -9 9 0 -2 2 9 9 4 6
50R
114
r SOLD TO
-| p SHIP TO (SAME AS SOLO TO U N LESS O THERW ISE SHOWN)
C Y P R U S . IH O D S T R IA L M IN O R A IS S S I M H T U C aM ROAD S . P L A IN F IE L D * J 9 7 0 1 9
SAME K E T U C H E N A V E 4 H A R W IC X B D S . P L A IN F IE L D N J 9 7 0 8 0
S'MAN
407
JL
1 -1 0 -3 0 ON SALES V,
L E S S F R T -- CASH DISCOUNT
FOB FA C T T /L PRT
TO
DESCRIPTION
P V D O 22 X .2 5 - 1 /2 B - 4 - 1 / 2
1 . 2 5 O f f DELIVERY TERMS
PTO DUCT CODE
Mi ORDERED
173199
31M
4 - 1 / 2 IN C H U R H V
L 4 0 MNK 1 0 4 1 E L 5 0 MWJC 1 0 4 1 O 5 9 F B W H IT E O M
BRAND: ____ V E R T IC A L M I L L
P BLUE I N I . PR T LO G O , COMPANY NAUE 4 ADDRESS 4 N T H A R T O N BUGES O P BAG
R
I P E R S A M P L E I N O U R P O S S E S S IO N . P R T V A L Y S L O C A T IO N ARROW 4 P C S .
N T
E X T R A H E A V Y U N IT IE . 3 - 1 / 2 '* RBD DC ED FM TU B U L R IN S E R T . B B P Y H O F XNSBRT
8 " FR O M S D GH O F B A G . IN S E R T T O B X T E lfB 2 " B R Y D H D L I P O P V A L V E . NO W H .
M
F
AOPHP A L L F L IE S . P A LLB TX ZB GMA R 1SH A B LE P A L L S T , 4 8 X 4 8 . C A R TO N S.
G
i
N
5 T R
3 3 S S 2 -0 1
F I
N51
H I N G
O
U T U R N
- O BST
CYPRUS. N T.
IN B .
PVDO 2 2 X 2 5 -1 /2
4 -1 /2
3SM
V E R T IC A L M IL L
180124 ___________ t _______________________________________________________P R IC E P R E V A IL IN G A T T IM E O F S H IP M E N T
C U
5
M A
1 H A IL IN V O IC E S IN T R IP L IC A T E T O :
L
1 P . 0 . BOX 3 4 1 9
N
N G
ENGLEW OOD <&) 8 8 1 5 5
A T T N :___ J O A H W l I G E A , M l 2 5 4 - A _____________
G A R IO N S GMA P A LLE TS
4 2 2 6 .1 5 /M A 4 .1 0 EA 8 .2 5 EA
T H A N K YO U FO R T H IS O R D ER -- if this exact copy of our instructions to the factory doss not conform with your understanding please correct us promptly. In
Urit'm g. please refer to O U R O R D ER N O . This order is aocepted subject lo Ih e conditions printed on the back hereof.
Yours very truly,
-
UN!ON CAMP CORPORATION
CUSTOM ER'S COPY
LEHMAN 00990
BAG SPECIFICATIONS - South P la in f ie ld , New Jersey
A, 19 x 2 2 i x 4-i Stepped End 2 40/NK - 1 50/EBVf anti-skid 5i" Valve - poly sleeve I,D. Printing Only (19 x 29 Tube) '
B, 21 x 24 x ^ Stepped End 1 40/NK - 1 50/NK - 1 30/EBW 3i" Valve - poly sleeve I.D. Printing Only (21 x 32 Tube)
LEHMAN 00991
BAG SPECIFICATIONS
A lp in e , Alabama
A. 184 x 23 x 54 S te p p e d E nd 2 4 0 / M - 1 / 5 0 FBW a n t i - B k i d 5 4 " V a lv e - p o ly s le e v e I . D . P r i n t i n g O n ly (1 8 4 x 284 T ube)
B . 19 x 2 2 * x 4 * S te p p e d End 2 4 0 / E K - 1 / 5 0 FBW a n t i - s k i d 3 4 " V a lv e p o ly s le e v e I . D , p r i n t i n g O n ly (1 9 x 29 tu b e )
C . 2 0 4 x 25 x 54 S te p p e d End 2 4 0 /N E - 1 /5 0 FBV a n t i - s k i d 5 4 " V a lv e - p o ly s le e v e I . D . P r i n t i n g O n ly (2 0 4 x 504 T ube)
D . 2 5 4 x 29 x 54 S te p p e d E nd 2 4 0 /E K - 1 50/F B K a n t i - s k i d 54" V a lv e - p o ly s le e v e I . D . P r i n t i n g O n ly (T ube - 2 5 4 x 544)
L E H M A N 00993
Aboco location
Bag Spec Nimber
(Product Packaged)
K a tlu te d 1982
Uaaae
Loe Angelas IContinuedl
21-1001
(V e rtica l H ill--Doaeatlo)
21-1002 -
(V e rtica l H ill--Export)
299,000 11,000
Sanderaville
51- 0601-1
(Trademark)
51- 0801-1
(Plain)
51-OB01-2
(Tra'deaark)
53- 0803-1
(Export)
51- 0807-1
(Hhita Trademark)
51- 0B09-1
(Export)
105,000 110,000 525,000 210,000
25,000 25,000
Soiitb P la in fie ld
CYB-1 (29- 0501) " (Roller H ill)
CY8-2 (29- 1001)
(V ertical H ill)
----- 175,000 15,000 y
CYB-1 (29- 1002) ---
(V ertical Hill)
H/A
CY8-4 (29- 1001)
(V ertical Hill)
H/A
-s
Bag S ite Bag F in ish e d le n g th /
type Tod t B etton B utt
PVSB pvse
20- 1/ 2* X 25* 5- 1/ 2*
20- 1/ 2* X 25* 5- 1/ 2*
PVSB 19* X 24- 1/ 2*
PVSB PVSB PVSB PVSB PVSB
20* X 25* 1- 1/ 2*
20* X 25* 1- 1/ 2*
20* X 25* 1- 1/ 2*
20* X 25* 1- 1/ 2*
30* X 25* 1- 1/ 2*
PVSB PVSB
19* X 22- 1/ 4* 4- 1/ 4*
21* X 24* V 5- 1/ 2*
PVSB
22* X 1 5 ^ L , 4- 1/ 2*
PVSB 2i* X 2i* y
- 1/ 2*
Sleeve
S ite --Type
Sag Construction (Beginning with Inner Ply) Requires
5- 1/ 2*--Crepe
(Tuck-In)
5- 1/ 2' --Crepe
(Tuck-In)
1/501 B aela NX
3/ 50# Banin NX
l/CQI B a sii NX
Identid e a tio n Printing
Identification Printing (+ Report Harkings)
1- 1/ 2*--Paper 1- 1/ 2*--Paper 1- 1/ 2*--Paper
2/ 40# B asis KK 1/ 50# B asis NX
2/ 40# B asis NX . 1/ 50# B asis NX
4/ 50# B asis NX
1- 1/ 4"--Paper
(White)
1- 1/ 4*--Paper
(White)
1/ 50# B asis Beater
(A ll P lie s White)
4/ 50# B asis B eater
(A ll P lie s White)
1- 1/ 2*--Poly 1- 1/ 2*--Poly 1- 1/ 2*--Poly 1- 1/ 2*--poly
2/ 40# B asis NX 1/ 50# B asis FBW
1/ 40# B asis NX 1/ 50# B asis NX 1/ 50# Basin PBW
1/ 40# B asis NX 1/ 50# B asis NX 1/ 50# B asis rBN
1/401 B asis NX 1/ 50# B asis NX 1/ 50# B asis FBW
Identification Printing
Identification Printing
Id entification Printing
Identification Printing
Id en tificatio n Printing
Id entification Printing Ludos Identification Printing IiUdos
Identification Printing Ludox
Id entification Printing Ludox
B E M I S C O M P A N Y , INC. Ja n u a r y 28, 1986 LPM/hm
Cypruss In d u s t r ia l M in e ra ls M etuchen Road South P l a i n f i e l d , N J 07080 A t t n . : M r. K e ith Lehman
INDUSTRIAL DAG DIVISION NORTHEAST SALES REGION P.O. BOX 13, CHAPEL PLACE PEPPERELL, HA 01433-13
TELEPHONE (BIT) 43M911 TELEX: 92-3425
Dear Mr. Lehman:
Due to announced in c r e a s e s in th e c o s t o f p a p e r and oth er m a te ria ls , e ffe c tiv e February 1 st, i t is neces s a ry th a t we in c r e a s e our m u ltiw a ll p r ic e s a p p ro x i m a te ly 7 p e r c e n t , and s m a ll p ap ers 4 p e r c e n t, depend in g on th e c o n s t r u c t io n . T h ese in c r e a s e s w i l l be e f f e c t i v e w it h s h ip m e n ts on and a f t e r M arch 1, 1986. I t h as been o v e r two y e a rs s in c e we h a v e had an in c r e a s e . Y o u r s u p p o rt a t t h is tim e i s v e r y im p o rta n t i f we a r e to rem ain a v ia b le s u p p lie r .
S in c e re ly , B EM IS COMPANY, IN C .
Ludi P . Mayer Manager N o rth e a s t S a le s R egio n
LEHMAN 00994
A p r i l 19, 1985
G. M. Dugan R. Estrada T. D. Landels K . B. Lehman s M. R. HcCune Revi sed Bag P r i c i n g Attach ed are r e v i s e d bag p r i c e s f o r your o p e r a t i o n which became e f f e c t i v e A p r i l 1, 1985. The lower p r i c e s r e s u l t e d from a reduction in paper costs.
)Q /m ^
S . Feiger jsf Attachment R. J . B u e tt n e r M. J . Lorang
LEHMAN 00995
SPEC. NO./
DESCRIPTIO N/ SIZE
2 9 -0 JO 1 Roller M ill
19 x 2 2 l / i i x k 1h
29-1002 Vertical M ill 22 x 25 1/2 xi 1/2
CO NSTRUCTIO N 2/0 N K , 1 /5 0 FB W
IN S E R T 3 1/2" poly.
l/W N K t 1/50 N K , 1/50 FBW
3 1/2" poly.
NOTE: All of the above prices include anti-skid coating.
PRINTING ID.
ID .
Effective; O i/Q l/8 5
LOCATION________ South Plainfield, N.3. COST/M CARLOAD QUOTATION
B e rn $ 161.60
Union Camp $ R 7.35
2 1 1 .3 5
2 1 2 .7 0
Union Camp
(OtfDllUO*
'
PLANT
MBV g e m
OU R ORDER NCT.
SH1
P
MFR 6 SHIP W/ JULY 19
S.i. ORDER DAT I CLIST. ORDER NO. & DATE
32 133532(62162
W a * *2
4498S
j - SOLD TO
-,
SALES ORDER
FACTORY DATE
COOES
2 8 -9 0 -0 0 -0 6 6 -2 2 9 9 4 0
SQR
114
r S H IP T O (SAME AS SOLD TO UNLESS OTHERWISE SHOWN)
SMAN
467
CYPSUSS INDUSTRIAL MINERALS SSI MRTUCHEN ROAD
S. PLAIKPISLD XJ 07980
SAME MBTUCHBN AVE HARWICK RD S. PLAINFIELD NJ 67080
L JL
1 * 1 8 -3 8 ON SANTIS TtL lffi T-USS FRT --- c a sh d isc o u n t FDR PACT T /L FRT AILD TO 1 .2 3 O ff-d eliv er y t er m s
DESCRIPTION
PVDO 2 2 X 2 S -1 /2 I- 4 - 1 /2 4 -1 /2 INCH URHV
| 1 pm& e o I
1 7 3 1 2M
S L 46 MWK 1041
E L 50 MWK 1041 R o 5 0 FB WHITE
BRAND: ___VERTICAL M ILL
p BLUE IN K . PUT LOGO, COMPANY NAME 4 ADDRESS 4 NT MARX ON BBSS OF BAG i PER SAMPLE IN HR POSSESSION. PUT VALVE LOCATION ARROW 4 PCS.
T
EXTRA HEAVY U N ITIB . 3 - l/Z * REDUCED PE TUBULAR INSERT. DEPTH OP INSERT 8" FROM EDGE OF BAG* INSERT TO BXTBND 2" BEYOND U P OF VALVE. * X 6 W H ? SMALL PIN (.0 4 0 ) . A0PHP ALL PLIES. PALLETIZE A REUSABLE PALLET* 40 X G 48. CARTONS. 1 ? NOTE: WATCH W H PERES. LARGE HOLES WILL RESULT IN " COMPLAINT.
1SSS2-02. CYPRUS TWO
PVDO 22 X 2 5 -1 /2 4 - l U
2M
VERTICAL MILL
S
H1 QN
0u
T
U
R
N
0 EST WT.
T H
948#
Efi ____ l _____________________________________________ PRICE PREVAILING AT TIME OF SHIPMENT
C
u s
? MAIL INVOICES IN TRIPLICATE TO;
T V P- o . 10X34X 8
N g ENGLEWOOD @ ) f 0155 V ATTN; JOANNE FZLCBR, RM 254-A
CARTONS GMA PALLETS
. S BA
T H A N K Y O U TOD T H IS O R D ER -- If (his exact copy of our instructions to the factory do ss not conform with your understanding p lease correct us promptly. In
writing, plessorefertoO U R OflD^R NO. This ordar is sccapted Subject to the conditions painted on the back hereof.
Yours very truly,
formx-Ko
U N IO N C A M P C O R P O R A T IO N
[s
C U S T O M E R 'S C O P Y
LEHMAN 00997
G R E A T P L A IN S BAG C O R P O R A T IO N
SUBSIDIARY OF CONTINENTAL CAN COMPANY, INC.
R e i,e r Av. C .I.C . * Indufcifial Pofk
New Philadelphia. Ohio i i i b l 3 1 6 /339-33])
SOLD TO
S H IP TO
PRODUCTION ORDER NO.-- 1 CUSTOMER OROER NO--I
CYPRUS INDUSTRIAL MINERALS 651 METUCHEN ROAD
SAME
DATERECEIVED-- 1
SO. PLAINFIELD, N.J 07080
DEL HRS. 7:00 AM - 3:00 PM
snipping date--a
QUAN. OIOERED--J iPRICE
CALL: 201-754-4880 IN ADVANCE j
INV.INSTRUCTIONS--
TERMS1* 10DAYSnet 30--10 SHIPVIA--11
TRUCK ONLY
TERR SUN. OUST.NO. S.A. LX. ST.0 PR. Mf. BC.T. PCI P.C.C. WT/M-PA. WT/IM-PL.
C.P.BACNO.
D.P.NO-3
TYPESAC-- 27
[CONSTRUCTION--31
13 0456
li " 000-0
C-795--003-00-000
33356
PVSE
2/5GNK,1/50FB
FACEWIDTH-- CUSSET--30
FIN.LENCTN-- 11 PRINTLENCTN--31 TOP SIZE-- S3 BOTTOM SIZE-- 3A VALVE512E0LOC.-- TYPEBOTTOM-
21 BRANO NAME--37
29-2123 1 COLOR ANO ink NO.--
23 FACE EDG/CU3 SACK
304 TOP STM
64
SPANO NO.-
64
C-795-3
TC5 INSTRUCTIONS:--AO
" 34 URH SIFTPROOF
BLUE GP 539
ID BACK PRINT VALVE ARROW. PRINT ABOVE FCS: '
29-2124 (Jt" LETTERS) DATE, CUSTOMER POIf, 3/140, GP ORDER//. ID"PRINT BELOW FCS.
QUan./UNIT[SPECIFYTYPEUNIT)-41
HALFWRAP-- <3 TULLWRAP--A3
2200/44 X 56 PALLET INSTRUCTIONS
BOARDS
BANDS--
SOX__
3NRINK WRAP- _XPAPER WRAP_
STR1HS TIED --
LABELS.
ba les w rapped--
NAIL
1 IN3JDE
i
PICTURE FRAME 1 N D ER S H R IN K loaded loose.
WIDTHS BASISWEIGHT TYPEOFPAPEB--AS
WT/M
43 X 50 NK
152
43 X 50 NK
152
SALES UNWRAPPEEL. POUNOS USEO SUBSTITUTIONS:--A*
*- 800/.0639
TUBINE W1 N" 8,988
K- 1350/.0379 s-- wW * HH-- 6100 BOTTOM
SEWlNC
3 43 X 50 FB
152 s-- 4400
4
s
s INSTRUCTIONS,-
AWE1IVE--7 SUSSEX.STACCER--U SCORE--AB
MP CRIPFAST--SO SPOTPASTING--SI tvNOTCH--51
MED STD tHUMB CUT.LOC.--S3 PEBF.--SA
FRI.CLUS--SS
*SEE BELOW
*ALL OVER 3/32" PIN HOLE PERFORATIONS ON 1" CENTERS ON INNER WALLS. OUTER WALL
3/32" PINS ON IV' CENTERS.
TAPESIZE--57 TAPETYPE--5* WE COLOR--SB LOOPER THREAD-- needle thread--si FILLERCORD--BZ Tea-- S3
INSTRUCTIONS,--S BAGS TO BE AS SIFTPROOF AS POSSIBLE
FOLD VTF-BTF 0 SPECIAL INSTRUCTIONS:-
T
H C N **01
SLEEVETYPE-BA POLYLOK
LEHMAN 00998
CLjSXP'-ER,
LEHMAN 00999
Amoco Minorait Company
October 16, 1981
R. P. AreUanez P. W. Hangas T. D. Landels M. R. McCune P. E. Vierk
Multi-Wall Bag Purchases
The attached listing by specification shows current carload pricing by supplier for your respective plants. In accordance with supplier agreements negotiated by Standard Oil, revised pricing will be effective on January 1 or July 1 of each year. You will be notified of any price increases and the effective date of the increase as soon as we receive this information from Chicago.
The majority of your bags should be purchased from the low-priced supplier (highlighted on the attachment). The alternate supplier(s) should be used, as a second source. All suppliers have committed to delivery within 45 days after placement of orders.
Letters have been sent to all suppliers requesting that invoices be sent to the attention of Joanne Felger in the Englewood office. In order to expedite payment of invoices, please be sure that you send her a copy of the purchase order when it is issued and that the "bill to" indicates that the invoice should be sent to her attention. When the bags are received, a TWX should be sent to Joanne indicating the date received, vendor, purchase order number, bag specification number and the quantity received. Locations not having TWX nechines should communicate this information by telephone. After the invoices have been approved for payment,- a copy will be sent to you for your files.
Please contact me if there are any questions regarding the above.
R. J. Buettner
RJB:jsf Attachment
J. S. Felger W. W. Gaskins
O C T 2 0 Reed LEHMAN 01000
L E H M A N 01001
SPEC. NO./ DESCRIPTION/ SIZE____
27-1186 Histron Oomestic-Wh. ZI x 35i x 4
27-1201 '
* Hisir'ZSC 22 X 37 X 4*
27-1401-1 Histron Dens./Class. 22 X 2 5 t X 4*
27-1401-2 Histron Dens./Class. 22 X 25i x-4
CONSTRUCTION
INSERT
2/5 0,1/60 Beater White (w atersoluble adhesive
OR
3/50 Beater White
2 /5 0 , 1/60 NK
F u l| wrap-around beater White insert, w ith unpasted seam;
F u l1 wrap-around paper in s ert with
3/ 5O Beater Uhlte (w a te r-s o lu b le adhes i ve)
F ull wrap-around beater w hite paper In s e rt w/unpasted
3/50 NK (w a te r-s o lu b le adhesive)
F u ll wrap-around paper insert with unpasted seam.
PRINTING
-ID (w atersoluble ink.).
ID.
ID (w atersoluble in k ).
ID (water
soluble Ink).
03/17/82
LOCAT10N___________ Grand Island, Nebraska (Page 2)
C05T/H CARLOAD QUOTATION
Beats
Unton Camp
$ H/A
? 353.80
3*6.35 *
2 8 1 .*0
333.70 2*8.00
275.00
188,60
185.55
* Price not provided
L E H M A N 01002
SPEC. NO./ d e s c r ip t io n / size
27-0501 Roller HlIl-Domestic -19 x 221 x Iti
2 7 -0502P Roller H ill-Export 19 x 2 2 i x >ti
27-0505--USP/USP Dense IS x 22t x
27-0505 0 lympic 19 x 22i x H
27-1102 Histron Export 22 x 3Si * 't
27-HO't Histron Domestlc-Brn. 22 x 35i * 't
CONSTRUCTION 2 A 0 , 1/50 NK
1 INSERT Poly seal.
2 /5 , 1/5 HK inner p Iie s ; 1/50 white k ra ft outer ply
2/5 0, 1/60 NK Inner p iles ; 1/50 white k ra ft ou te r ply
2 /5 0 , 1/60 NK inner pl ies; 1/50 white k ra ft outer ply
2 /5 0 , 2/60 NK
2 /5 0 , 1/60 NK (w ater-so lu b le adhesive)
P u ll wrap-around whi te k r a ft insert w ith unpasted seam.
Fu11 wrap-around white k ra ft insert w ith impasted seam.
F ull wrap-around white k ra ft insert with unpasted seam.
F u ll wrap-around e x t. paper insert w ith unpasted seam.
F u l1 wrap-around paper insert with unpasted seam.
03/17/82
LOCATI OH___________ Grand Island, Hebraska______,_______ COST/W CARLOAD QUOTATION
PRINTING
10.
Bernis
Union Camp
j 140.10 $ 1*2.95
__________
__________
E xport m arkings o n ly .
One side, one co lo r.
a.TM ...
2 1 * .4 5
im.ao
217.45
________ ___________
____________
\
___________
One sid e, one c o lo r.
214.45
217.45
____________
___________
10 and
export markings.
ID (w atersoluble ink).
*
243.05
299.70 238.45
* Price not provided.
" ^ p r u s Industrial M inerals C om p an y
666 South Flower Stroot Los Angeles. California 30071 Telephone (213) 489-3700
Vendor
r GREAT PLAINS BAG CORPORATION d8--SOUTH -FRANKLIN 1TURNPIKE
-HERI-TAGE I I I OPf TCG CENTER
Purchase Order
Ship To: Acknowledgement Requested
r CYPRUS INDUSTRIAL MINERALS CO. 6 5 1 METUCHEN ROAD SO. PLAINFIELD, N. J . 07080
L Invoice in triplicate
To:
CYPRUS INDUSTRIAL MINERALS CO. P . O . BOX 3 4 1 9 ENGLEWOOD, COLORADO 8 0 1 5 5
LEHMAN 01003
GREAT PLAINS SAG CORPORATION $UB5JDJAHr OF CONTINENTAL CAN COMPANY. INC.
Reu Ave. C.I.C. - Indu.n.ol Poilt
New Ph.lodelphiof Ohio 4663 - 216/339-3311
SOLO TO
SHIP TO
production oroer no.--i CUSTOMEROBOER NO.--2
CYPRUS INDUSTRIAL MINERALS 651 METUCHEN ROAD ' SO. PLA IN FIELD , N .J 07080
SAME
DEL HRS. 7-.00 AM - 3:00PM CALL: 201-754-4880 IN ADVANCE
DATE RECEIVED-- 1 shipping oate--a
quad, ordered--i PRICE-
INV.INSTRUCTIONS--9
TERMSIK 100AY5NET30--10SHIPVIA-ll
TERR SMN. CU5T.N0. 5.A. L.C. ST.0 PR. MT. BC.T. PCI P.C.C. WT1M-PA. WT/M-PL.
I TRUCK ONLY
C.P.BACNO.
JO.P. NO-- 25
`3)4 I 14 r 0-793"
TYPEBAG-- 27
CONSTRUCTION--2B
tair ^ jao36 T3CjZi 83 |jT0322 ]^ 0 .0 f s C-795-002-00-000 | 33178
PVSE
2/40NK.1/50FB
$ FACEWIOTH--29 GUSSET--30 c. 19 /
f.'iAHDNAM?--.17
' fin. length--li PRINTIENCTH--32 TOPSIZE--33 22! ; 27h brandno.--la
BOTTOMSIZE--34 VALVESIZEftLOC.--TYPEBOTTOM--3
4fi .
3% URH
SIFTPROOF
.
29-1922
0-795-2
COLORAND INNN0.-"38
FACE edgfcus SACK TOP fiTM FCS
INSTRUCTIONS:-- 40
BLUE GP 539 ''
X ID
BACK
PRINT VALVE ARROW.
PRINT ABOVE FCS: `
29-1922 ( V LETTERS)
DATE, CUSTOMER PO#,
3/140, GP ORDER if.
ID PRINT BELOW FCS.
-
2500/44 X 56 PALLET INSTRUCTION;--44
BOARDS
SHRINK WRAP-
BANDS_
PAPER WAAP_
STRING TJD_
PICTURE FRAME UNDER SHRINK LOAOEO LOOSE.
WALL WIOTH BASISWEIGHT TYPEOFPAPER--45
WT/M
1 INSIDE
39.x 40 NK
99
I 39 x 40 NK
99
i 39 x 50 T B
124
4
i
LABELS.
BALES WRAPPEfi_
BALES UKWRAPPEOPOUNDS USED SUBSTITUTION-.--40
* - 800/ -0576
wrh^ 9576 TUBINO
K- 1350/.0341
S--
wah- 6100 B0TT0".
SEWING
s- 4400 ADHESIVE--7 GUSSET. STAGGER--(1 SCORE--49
MP ' CRIPFAST--0 SPOTPASTING--SI
MED
STD
THUMBCUT. LOC.--S3 P&F.--H
SV-NOTCH--32 FRT. CLASS--SS
*SEE BELOW
OUTER WALL 3/32" PIN S ON l V CENTERS.
TAPE SITE--ST
tape type--si
TAPECOLOR--SR LOOPERTHREAD--60 InEECLE THREAD--61 FILLERCORO--62 TOS--63
INSTAUCTIONS:-
BAGS TO BE AS SIFTPROOF AS PO SSIBLE. FOLD V F-BTF SPECIAL INSTRUCTIONS:--
T?FnurKT) SLEEVETYPE--4
POLYLOK
,* - r;;4- vi
<
iw r
LEHMAN 01004
GREAT PLAINS BAG CORPORATION
SU BSID IA R Y OF CONTINENTAL CAN COMPANY, INC. Reiser Ave. C .I.C . ' Industrial Park
N e Ph ilad elph ie, Ohio i ib 2 - 216/3390311
SOLD TO
S H IP TO
PRODUCTION OROLA NO.-- 1 CUSTOMEROHOEA NO--2
CYPRUS INDUSTRIAL MINERALS 651 METUCHEN ROAD SO. PLAINFIELD, N.J 07080
SAME
DEL HRS. 7:00 AM - 3:00PM CALL: 201-754-4880 IN ADVANCE
OATE RECEIVED-- S SHIPPING DATE--A
OUAN.ORDERED-- 7 PRICE--R
1NV.INSTRUCTIONS--9
TERMSIS 10OATSNETSO--10 SHIPVIA-11
TRUCK ONLY
TERR SMN. GUST.NO. SA. L.C. ST.0 PR.MF. BC.T. PCI P.C.C. WT/M.PA. WT7M-PL.
C.P.bag NO.
OP.Nfr~2G
04 314 |H C--795 " I" I 17 P 3 6 "soldaos T0425 4ono.nSc-795-om--00-000
33177
TYPERAG--27
CONSTRUCTION--2R
PVSE
1/40NK,1/50NK,1/50FB
FACEWIDTH-- 29 OUSSET--30 ' (FIN.LENGTH--SI jPRINTLENGTH--32 TOP SIZE--33 BOTTOH SIZE-- 3i VALVESIZE*LOG.-- TYPE Bonou--SI
21 BRANO NAME--57
I 24
1
5*i BRANDNO.-
5^ 3^S URH SIFTPROOF
29-2124
C-795-1
P COLOAAND INKNO.---SB
FACE EDC/CUS BACK TOP btm Ffii
INSflUfitlONS:--40
R
1 BLUE GP 539
N
T
1
N
X ID
BACK
PRINT VALVE ARROW.
PRINT ABOVE FCS: 29-2124 ( V LETTERS) DATE, CUSTOMER PO//,
G 3/140, GP ORDER #.
ID PRINT BELOW FCS.
OUAN./UNIT(Specify type unit)--ii
2200/44 X 56 PALLET INSTRUCTIONS;--44
BOATtDS.
BANOS-- no*
HALFWMP-^42 FULLWftAP"4S
SHRINK WRAP- X PAPER WRAP_ string Tied_
LABELS. BALES WRAPPED.
WALL
1 INSIDE
2
WIDTH 6BASISWEIGHT TYPEOFPAPER--4S 43 x 40 NK 43 x 50 NK
WT/M 121 152
POUNDS USEO
SUBSTITUTIONS:-- a *- 800/.0639
w H- 89_3_8TUBING
K- 1350/.037y S--- w ih- 6100 B0TT0"
SEWING
S 43 x 50FB
152 s- 4400
ADHESIVE--47 GUSSET.STACCER--41Score--as 4
MP
CRIPFASt--SO SPOTPASTING--51 SVNOTCH--52 S MED STD
THUMB CUT.LOG.--SS PEAF-- S4
FRT.CLASS-- SS
6 *SEE BELOW
instructions:-as ALL OVER 3/32" PINHOLE PERFORATIONS ON 1" CENTERS ON INNER WALLS.
OUTER WALL 3/32" PINS ON lh " CENTERS.
TAPESI2E--ii TAPETYPE--SI ~|TAPECOLOR--SI jlLDDPERTHREAD--0 (NEEDLETHREAD--61 IFILLERCORD--62 TDS--63
INSTRUCTIONS'--
BAGS TO BE AS SIFTPROOF AS POSSIBLE.
FOLD V F-BTF o Special instructions'-- ee
T H E
R #503
R ED U C ED
(SLEEVE TYPE-- 64 POLYLOK
LEHMAN 01005
GREAT PLAINS BAG CORPORATION
S U BSID IA R Y OF CONTINENTAL CAN COMPANY, INC. Reise* Ave. C .I.C . IniueM iol Po.k
New P h ila d e lp h ia , O h le 6 6663 - 216/339-331 )
SOLD TO
SH IP TO
PROOuCTlDN OBOER NO-- 1 CUSTOMER OROER NO.-- 2
CYPRUS INDUSTRIAL MINERALS
SAME
OATE RECEIVED-- 3
651 METUCHEN ROAD
SO. PLAINFIELD, N.J 07080
DEL HRS. 7:00 AM - 3:00 PM
SHIPPING DATE--4
CALL: 201-754-4880 IN ADVANCE
QUAN-OROERED-- 7 PRICE
INV.INSTRUCTIONS--9
TERMS]% 10DAYSNETJO--10 SHIPVIA--11 TRUCK ONLY
TERR SMN. OUST.NO. SA. L.C. ST.D PR.MF. BG.T. pa P.C.C. WT/M-PA. WT/M-PL.
G.P.BAGHO.
O.P.NO--2B
1204|1314 |w C-7951S I16 I17 I1*! `51 36 *bol" S03 730456 r 000. OP C-795-003-00-OOQ 33356
TYPEBAG--27
CONSTRUCTION-- 2B
PVSE
2/50NK,1/50FB
s FACEWIDTH--2ft GUS5ET--3D c. 21
BRANO NAME-- 37
FIN.LENGTH-- 31 23
PRINTLENGTH--32 TOP S12E--33 30ls 6k BRANO NO.-- 3S
BOTTOM SI2E-- 34 VALVESIZE4 LOC.-- type bottom--m 6k " 3k URH SIFTPROOF
29-2123 COLORANO INKNO.--3
FACE EOG/GUS SACK TOP STM FCS
C-795-3 INSTRUCTIONS:--4.0
BLUE GP 539
ID BACK PRINT VALVE ARROW. PRINT ABOVE FCS: ' 29-2124 ( V LETTERS) DATE, CUSTOMER PO#, 3/140, GP ORDER#. ID"PRINT BELOW FCS.
QUAN./UNIT(SPECIFYTYPEUNIT)--41
HALFWRAP--42 FULLWRAP--43
2200/44 X 56 PALLET INSTRUCTIONS-.--44
B0AH03
BANOS. BOX_
.SHRINK WRAP- X PAPER WRAP_ STRING TIED_
LABELS-
BALES WRAPPED----
WALL 1 INSIDE
2
PICTURE FRAME UN D ER SH R TN K LOAOEP LOOSE.
WIOTH * BASIS WEICHT TYPE OF PAPER--4S
WT/M
43 X 50 NK
152
43 X 50 NK
152
BALES UNWRAPPED-
POUNOI USEO SUBSTITUTIONS:--W
>- 800/.0639
w e
TMB1NG
w * H_ 8,988
K- 1350/.0379 s-- "- 6100 B0TT0M
SEWING
3 43 X 50 FB
152 s- 4400
ADHESIVE--47
GUSSET .STAGGER--4t SCORE--4
4 MP
GRIP FAST--SO
SPOT PASTING--SI SV NOTCH--52
S MED STD
s INSTRUCTIONS:--
THUMB CUT. LOG.--S3 PERF.--54
FRT. CLASS--SS
*SEE BELOW
*ALL OVER 3/32" PIN HOLE PERFORATIONS ON 1" CENTERS ON INNER WALLS. OUTER WALL
3/32" PINS ON Ik " CENTERS.
TAPESI2E--57 TAPETYPE-- SI tape color--ss LOOPERTHREAD--CO NEEOLETHREAD--SI FILLERCORO--2 TOS--63
INSTRUCTIONS:--SS BAGS TO BE AS SIFTPROOF AS POSSIBLE
FOLD VTF-BTF o SPECIAL INSTRUCTIONS:-- SS
T H E
_R___ #503
SLEEVETYPE--4 POLYLOK
LEHMAN 01006
S P E C . NO,/ D ESC R IPT IO N / S IZ E
29-0501 R o lle r M ill 19 x 2 i x 4 i
29-1002 V e rtica l M ill 22 x 2 5 l x 4 i
C O N ST R U C T IO N 2/40 N K , 1/50 F B W
IN S E R T J l " poly.
1/40 N K , 1/50 N K , 1/50 F B W
J l " poly.
N O TEt A ll o f the above p rices Include antf-skld coatin g.
'O
P R IN T IN G ID .
ID .
i< /
07/01/B2
LOCATION
South P la in fie ld . N .J.
COST/M CARLOAD QUOTATION
Great Plains
153.15
214.45
UnionCamp
152.35
/S"Z,
205.90
-
_____
September 24, 1986
G. R. M. Dugan T. D. Lande! s T 7 B. LehmarP~Z H. R. McCune Bag Price Increases Attached are revised bag price l i s t s for your respective plants. Reflected in these l i s t s are price increases as follows: 1. Stone Container Corporation - 5% increase e ffe ctive
10/1/86. 2. Westvaco Corporation - 6.3SS increase e ffe ctive 9/1/86. As of this date, we have not been advised by any of our other suppliers of a price increase.
O'lock . J . S. Feiger
js f Attachment M. J . Lorang
LEHMAN 01008
SPEC. NO./ DESCRIPTION/ SIZE________
29-0501 R oller Mill 19 x 22-1/4 x
2 9-1OD2 Vertical Hill 22 x 25-1/2 x
CONSTRUCTION 2/40 NK, 1/50 FEW
1/40 NK, 1/50 NK, 1/50 FBW.
INSERT 3-1/2" poly.
3-1/2" poly.
Note: All o f th e above p ric e s Include a n ti - s k i d c o a tin g .
PRINTING ID.
ID.
LOCATION:
Effective: 10/1/86 South P la in fie ld . Hew Jersey________
COST/M CARLOAD QUOTATION
Hestvaco j 162.95
.
>
204.30
SPEC. NO./. DESCRIPTION/ SIZE
29-0501 Roller M ill 19 x 22-1/4 x 4 -1 /4
29-1002 Vertical N ili 22 x 25-1/2 x 4 -1 /2
CONSTRUCTION 2/40 NK, 1/50 FBW
1/40 NK, 1/50 NK, 1/50 FBW.
INSERT 3-1/2" poly.
3-1/2" poly.
Note: All of the above prices Include antl-sfcid coating.
L E H M A N 01010
PRINTING ID.
10.
LOCATIOM:
Effective: 7/1/86 South P la in fie ld . New Jersey________
_____________ COST/H CARLOAD QUOTATION_____________
Hestvaco i 153.30
I
19?.80
*
I BEM i S CO INC P ,,0__3 0 X 1 3 8 0 P E MA G 1463
CUSTOMER ORDER NO.
45278
KC E N T E E R J E
O UR O RDER NO.
215-PV-53491
J d u tfauGfC --
U N IVERSA L PRODUCT CODE
j SA LES ORDER NO. 5A LESM A S EXPl FC I G
FILE N O ./PLa NT REPR.
CORRESPONDENT
date entered
SCHEDULED SK IP DATE
2 1 5 --PV--5 3 4 9 1
I G53295
t e r m s ,v j o T 3 0
862
II
F L 22921
MJW
Ta x
EXEMPT NO:
05/03 /85 W/E
05/24/8 5
SPEC.
ACK. insTr.
CYPRUS IN D U ST R IA L M IN ER A LS CC A T T N : JO A N N E F E L G E R RM 254A
P 0 6CX 3419 E N G L E W O O D CO 8 0 1 5 5
s C Y P R U S I N D U S T R I A L M IN E R A L S CO
H
I
651 METUCHEN
P SOUTH P L A IN F IE L D N J 07080
T
O
COLLECT
XPREPAID
CHARGE
SHIP. INSTR.
W.
'NSTR.
2 5 0 0 / T D T E BUX K E E p TOp FLAT
40X48 GKA P A L L E T - EX PEN D A B LE F0R p a l l e t s t a c k in g
DESCRIPTION
(HAND)
50 C Y P R U S 1 S P E C 0 5 P D O ES NOT
L9 X 22-1/4* PVSE
'
2/40 1/50WHT
4 WAY
PRT) '
P A L L E T - COUNT TO B E 25 0 0
QUANTITY
I UNIT I PRICE
|U/M
llO tO O O BAG
M
P R I C E I N E F F E C T AT T I M E OF
SHIPM ENT
2 3 1 .6 0 (ENTRY P R IC E )
8.25 t
4.50 E
1%
A L L IN V O IC E S MUST BE P A ID W IT H IN TERMS QUOTED. LATE PAYMENT PENALTY OF 1 -1 /2 *
P E R MONTH U 8 S P E R ANNUM J S H A L L B E C HA RGED ON U V E R O U t AC l U U N I S .
'
Y O U R O RD ER IS A C C E P T E D O N THE TER M S A N D C O N D IT IO N S SET FO RTH O N THE REV ERSE SID E H EREO F,
IN C LU D IN G LIM IT IN G W A R RA N T IES
wmftNO.74i.ia s .
LEHMAN 01011
December 26, 1985
G. R. M. Dugan R. Estrada T. D. Landels K. B. Lehman M. R. McCune
1986 Bag Prices
Attached are bag prices for your locations which will be effective on January 1, 1986. Bids were solicited from the various vendors, and the lowest priced supplier(s) were selected. The vendors have been notified and requested to have a saleman call on each of you in the near future. At that time you should submit a sample of each bag to them. Please be sure that the sample you submit has one of the HMIS hazard communication labels attached so that i t can be incorporated in all future printing"! Attach the label where you would like it to appear on the bag.
I f at all possible, please cancel any outstanding orders you may have with other vendors and re-order through the vendors listed for your location.
Non-delivered prices have not been included for some of the vendors. Please call Joanne i f you would like us to obtain these prices for you.
Michael J. Lorang MJL :js f Attachment R. J . Buettner
J ' . . . t * * . . ............................ ......................................... . .
...
l HEALTH
m
j FLAMMABILITY
a
| REACTIVITY
a
PERSONAL PROTECTION a
GREAT PLAINS BAG CORPORATION
SUBSIDIARY OF CONTINENTAU CAN COMPANY. INC. R e ite r Ave. C .I.C . - Industriel Pork
New Philodelphio, Ohio 44363 * 216/339*3311
SOLD TO
S H IP TO
PRODUCTIONOAOER NO.--1 CUSTOMER OROER NO.--2
CYPRUS INDUSTRIAL MINERALS
SA M E
DATE RECEIVED--3
651 METUCHEN ROAD
SO. PLA IN FIELD , N . J 07080
DEL HRS. 7:00 AM - 3:00 PM
SHIPPING 0ATE--
CALL: 201-754-4880 IN ADVANCE
QUAN. OROERED--7 PRICE--1
INV. instructions--
TERMS 13k 10DAYSNET30--10 ship via--i : TRUCK ONLY
TERR SMN. GIBT. NO. SA. L.C. ST. D PR. MF. IG. T. PCI P.C.C. WT/MPA. WTFMPL.
C.P. DAGW.
D.P. NO--2B
04I13 14 14 C-795115 I16
17 |b1 i^ jo 3 6 |2^o 22 803 " 0456 240 0 0 .0 M C -7 9 5 -Q 0 3 -0 0 -0 n n
33356
TYPE IAS--27
CONSTRUCTION--21
D E
PVSE
2/50NK.1/50FB
'
s FACEWIDTH--2> GUSSET--30
FIN. LENGTH--31 PRINT LENGTH--32 TOP SIZE--33 BOTTOM S12E--34/' VALVESIZE* LOt^ TYPE BOTTOM--31
c. 21
23 30*s 6*5
V6*5 " 3*5 URH J SIFTPROOF
BRANDNAME--37
BRANDNO.--3*
^ --- -- -- i
29-2123 COLORANOINK NO.--3
FACE [EDGySUSI BACK TOP I BTM I FCS
C-795-3 INSTRUCTIONS
BLUE GP 539
X ID
BACK
PRINT VALVE ARROW. PRINT ABOVE FCS:
29-2124 Os" LETTERS) DATE, CUSTOMER PO#, 3/140, GP ORDER#. ID ``PRINT BELOW FCS.
OUAN./UNIT(SPECIFY TYPE UNIT)--41
NALF WRAP--42
2200/44 X 56 PALLET INSTRUCTIONSi-
BOARDS.
-- SHRINK WRAP___ 2L
BANDS_
__ PAPER WRAP_____
BOX___
_ STRING TIED_____
picture frame TINDER S H R IN K loaded loose.
wau. WIDTHI BASIS WEIGHT TYPEOFPAPER--S
WTSM
1 INSIDE 43 X 50 HK
152
2 43 X 50 NK
152
3 43 X 50 FB
152
4
3
i
FULL WRAP--43
LABELS-
SALES WRAPPED__
bales unwrappedpounds used SUBSTITUTIONS:--M
800/.0639
K- 1350/.0379 " h- 6100 fiOTTOIt
" * H~ S--
TUBING 8,988
SEWING
s- 4400 ADHESIVE--47
GUSSET . STAGGER--U SCORE--41
MP GRIP FAST--0
SPOTPASTING--SI BVNOTCH--32
MED
STD
THUMB CUT. LOG.--S3 PEAF.--M
FRT. CUM--55
*SEE BELOW
3/32" PIN S ON I V CENTERS.
TAPE SUE--37 TAPE TYPE--5 TAPE COLOR--SB LOOPER TNREAO--BO NEEDLE TNREAD-41 FILLEB CORD--B2 TOS--S3
INSTRUCTIONS:
BAGS TO BE AS SIFTPROOF AS PO SSIBLE
FOLD VTF-BTF 0 SPECIAL INSTRUCTIONS'--
T
H 1 R
M3
____
SLEEVE TYPE--14 POLYLOK
LEHMAN 01013
' \ m<Sm rJanorJAt. <42-383
i <=p ^
---
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------% / ' < , / ? 7
_______ ______ f a / r *
l / i r f J j > , ___ ? /
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S s x '^ t / r
2 -ri, 0r% i
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i" J ^ l 2 : 1 K 3 ii f f - , ! " ;
' I X .____ /
2 3 * 3y ;
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' ^ ^ y >r ?^
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ff LEHMAN 01014
..
,
/ B A N C R O FT B A G , IN C .
POST OFFICE BOX 307 WESTMONROE, LOUISIANA 71291
TELEPHONE 318/387-2550
IN V O IC E N V 17196
D-U-N-S N O . 00-847-3496
.V . .
S O L D TO:
Tajc C o m p a n y ^
i f . ' .-
A lp h in e, Alabama 35014
'
. .
*TE Jartuary 15, 19& See belowTERMS:m M T O ^
customs order no. ,
car no. B 102
March 23, 1987
G. R. M. Dugan T. D. Landels K. B. Lehman M. R. McCune
-
Revised Bag Pricing
Attached is a revised bag price lis t for your location. Revised pricing is effective April 1, 1987.
All prices have increased by 4% percent. Union Camp and Gilman prices are exact since new price lists were supplied. Stone and Georgia-
Pacific prices have been calculated based on the above percentage; therefore, actual prices on invoices may vary by a few cents Per thousand because of rounding.
J . S. Feiger jsf Attachment M. J . Lorang
LEHMAN 01016
LEH M A N 01017
STANDARD O I L COMPANY (IN D IA N A )
H u lt l w a ll Bag S p e c if ic a t io n s (N o t Fo r M a n u fa c tu rin g P u rp o s e ), Ju n e 6 , 1984 (* - i n d ic a t e s Change From P r e v io u s L i s t D ated M arch 1 9 , 1904)
Anooo Lo catio n Bag Spec Number
(Product Packaged)
A ik en
47-0901-1
(Trademark)
47-0905-1 (E x p o rt)
47-0909-2 (W in dsor C la y )
47-0910-2 (W indsor C la y )
47-0911-1 (Ex po rt)
47-0914-1
Estim ated Annual U sage-- 1993
Bag * Ty p e
_______ Bag Size
F in is h e d Length/ Ttop t B o tto m B u t t
220,000 170,000 200,000 130,000
15,000 N/A
PVSE PVSE PVSE PVSE PVSE PVSE
20-1/2- x 25-3/43-1/2
20-1/2- x 25-3/4* 3-1/2*
20-1/2- x 25-3/4* 3-1/2 *
20-1/2- x 25-3/4* 3-1/2"
a o - i/a - * 25-3/43-1/2-
20-1/2- X 25-3/43-1/2-
A lp in *
CYA-1 (2 3-050 L) (R o lle r H ill)
CYA-2 (23-1001) (v e rtic a l H ill)
CYA-4 (23-1003) (V e rtic a l H ill]
C a rte rB v llle / S y la c a u q a
CTW-1
( f l white)
CTW-2 (A tofflite)
CTW-3 (A toot i t e )
139,000 44,000 9 3 ,0 00
560,000 N/A 190,000
PVSE PVSE PVSE
18-1/2- X 23* 3-1/2*
20-1/3' X 25* 3--1 /2 *
22- x 25-1/24-1/2-
PVSE PVSE PVSE
16- X 20-1/4* 3-1/2"
I B * x 215-1/2"
18-1/2* x 23-1/23-1/2-
Sle e ve 51 x e -- T y p e
Bag C o n stru ctio n (Beg in n in g w ith in n er P ly )
R eq u ires
3- -- P a p e r 3- -- P a p e r 3" -- Paper 3- -- Paper 3* -- Paper 3- -- P a p e r
2/401 B a s i s UK 1/501 B a s i s NK
4/50| B a s is UK
4/501 B a s is NK
2 /4 0 | B a s i s NK 1/501 B a s is NK
2/401 B a s i s NK 1/501 B a s i s NK
2/401 B a s i s NK 1/501 B a s i s NK
3 -1 /2 '- - P o ly 3-1/2*-- P o ly 3-1/2' -- P o ly
2/40 B a s i s NK 1/50# B a s is FBW
2/401 B a s i s NK 1 / 5 0 4 B a s i s FBW
2/404 B a s i s NK 1/504 B a s i s FBW
1 S id e , 1C P r in tin g
Id e n tific a tio n P rin tin g
1 S i d e , 1C P r i n t i n g
1 S i d e , 1C P r i n t i n g
Id e n tific a tio n P rin tin g
1 S id e , 1 C o lo r P rin tin g H a te r S o lu b le Adhesive W ater S o lu b le In k
Id e n tific a tio n p rin tin g Ludox Id e n tific a tio n P rin tin g Ludox 1 S id e , 1C P rin tin g Ludox
3-1/2"-- paper 3-1/2--- Paper 3-1/2-- Paper
2/601 Bs b I s NK
1/604 B a s i s NK 1/701 B a s i s NK
1/604 B a s i s NK 1/701 B a 3 l3 NK
Id e n tific a tio n P rin tin g Ludox
1c1 s i d e ,
P rin tin g
Ludox
Ludox
T/
I
Amoco L o c a t io n Bag Spec umber
[P ro d u ct Packaged)
Estim ated Annual Usaqe-- 19B3
Car te ro v ille / S v la c a u o a (C ontinued)
CTW-4 (A to rn ite )
2 ,0 0 0 ,0 0 0
CTW-5 (Atom i te )
2 ,0 0 0
CTH-6 (B a rim ite )
120,000
CTH-7 (B a rim ite XF)
375,000
crw -a (B a r y te s 122)
80,000
crw -9 (B a ry te s |22)
700 ,0 0 0
CTH-10 (Chencarb (1 1 )
15,000
CTW-11 (Chem carb 122)
20,000
CTW-12 (C hencarb (3 3 )
20,000
CTW-13 (D rik a lite )
CTH-14 (D ry 50' s)
430,000 250,000
CTH-15 [D uram ite )
800,000
CTH-16 (Kotam i te)
300,000
CTH-17 (Snow flake)
CTH-1B (Sno w flake)
250,000 1 ,000,000
Bag * Type
PVSE PVSE PVSE PVSE PVSE PVSE PVSE PVSE PVSE PVSE PVSE PVSE PVSE PVSE PVSE
Bag S iz e F in is h e d Length/
Top & Bottom B u t t
1S-1/2" x 23-1/2" 3-1/2"
18-1/2" x 23-1/2 3-1/2"
15" X 20-1/4" 3-1/4"
15" X 20-1/4"
3-1/4"
14' x 16-3/4" 3"
14" * 36-3/4" 3"
18-1/2" * 23-1/2" 3-1/2*
17-3/4" X 21" 3-1/2"
17" X 20-1/4"
3-1/2"
17-3/4" x 21' 3-1/2"
16" x 20-1/4" 3-1/2"
17" X 20-1/4"
3-1/2"
17-1/2" X 19-3/4'
4-1/2"
17-3/4" x 21" 3-1/2"
17-3/4" X 21" 3-1/2"
LE H M A N 01018
Sleeve
S iz e -- Type
Bag C o n stru ctio n (B e g in n in g w ith In n e r P lv l
R eau ires
3-1/2*-- Paper 3-1/2"-- Paper
1/601 B a s i s NK 1/70| B a s is UK
4/60f B a s is HR
3-1/4*-- Paper 3-1/4"-- Paper 3" -- Paper 3* -- Paper 3-1/2*-- Paper 3-1/2*-- Paper 3-1/2*-- Paper 3-1/2*-- Paper 3-1/2"-- Paper 3-1/2*-- Paper 3-1/2*-- Paper 3-1/2*-- Paper 3-1/2"-- Paper
1/604 B a s is NR 1/7 0 f B a s is HR
1/604 B a s is HR 1/704 B a s i s NK
1/604 B a s i s NR l/ 7 0 f B a s is HR
1/604 B a s i s NR 1/704 B a s i s NK
1/604 B a s is HR 2/7 0 | B a s i s NK
1/604 B a s is NR 1/701 B a s is HR
1/604 B a s i s NK 1/704 B a s i s NK
1/604 B a s is NR 1/704 B a s i s NR
1/604 B a s i s NK 1/701 B a s i s NK
1 / 6 0 | B a s i s NR 1/704 B a s i s XN
1/60 B a s is HR 1/704 B a s i s NK
1/601 B a s is HR 1/701 B a s is Nk
1/601 B a s i3 NK 1 / 7 0 | B a s i s NK
1 S i d e , 1C p r i n t i n g Ludox
Ludox
1 S id e , 1C p r in t in g Ludox
1 S id e , 1C P r i n t i n g Ludox
Ludox
Id e n tific a tio n P rin tin g Ludox
1 S i d e , 1C P r i n t i n g Ludox
1 S i d e , 1C p r i n t i n g Ludox
1 S i d e , 1C p r i n t i n g Ludox
1 S i d e , 1C P r i n t i n g Ludox
Ludox
1 S i d e , 1C P r i n t i n g Ludox
Id e n tific a tio n P rin tin g Ludox
Ludox
1 S i d e , 1C P r i n t i n g Ludox
Amoco L o c a t io n
B ag s p e c Number (Pro d uct Packaged)
Estim ated Annual U sa g e-- 1983
Bag * Type
C a rte rs v ille / S y la c a u g a (C o ntinu ed)
CTW-19 (s u p e rc o a t)
120,000
CTW-20 (Su p erm ite)
160,000
CTW-21 (Su p erm ite)
30,000
PVSE PVSE PVSE
C h ocolate Bayou
CB-1 (HD P o ly e t h y le n e )
620,000
PVSE
Dag S iz e F in ish e d Length/
Top i Bottom B u t t
20-3/4" x 24-1/2" 3-1/2"
20-3/4" x 24-1/2" 3-1/2"
20-3/4" X 24-1/2" 3-1/2"
20" X 24" 5-1/2"
CB-1A (HD P o ly e t h y le n e )
0
PVSE
20" X 24"
5-1/2"
CB-1 (s p e c ia l) (HD p o ly e t h y le n e )
160,000
PVSE
20" X 24" 5-1/2"
Cb -2 (Po lyp ro p ylen e)
950,000
PVSE
21" X 24" 5-3/4"
L E H M A N 01019
CB-2A (Po lyp ro p ylen e)
24,000
PVSE
21" X 24" 5-3/4"
Sleeve Size-- Type
Bag construction {Beginning with Inner Plvl Requires
3-1/2"-- Paper 3-1/2"-- Paper 3-1/2"-- Paper
2/601 B a s is NK 2/601 B a s is NK 2/601 B a s i s NK
Id e n tific a tio n P rin tin g Ludox
Id e n tific a tio n P rin tin g Ludox
Ludox
5-1/4"-- P o ly 5-1/4"-- P o ly 5-1/4"-- P o ly 5-1/2*-- P o ly 5-1/2*-- P o ly
1/2-1/24 P .E , per 501 B a s i s NK
3/501 B a s is NX 1/604 B a s i s NK
Ream
1/2-1/24 P-E. per 504 B a s i s NK
3/504 B a s i s NK 1/604 B a s iB NK
Ream
1/1-1/2 P o ly P ly 5/504 B a s i s NK
1/2-1/24 p ,B , per 504 B a s i s NK
3/504 B a s i s NK 1/604 B a s i s NK
Ream
1/2-1/24 P - E . per 501 B a s i s NK
3 /SO I B a s i s NK 1/601 B a s i s NK
Ream
1 s i d e , 1C P r i n t i n g
Ludox 3/32" P e rfo ra tio n s
On 1-1/2" c e n t e r s 1 s t and 2nd p l i e s
on
E x p o rt ID H arkin g Ludox 3/32" P e rfo ra tio n s
On 1 - 1 / 2 " c e n t e r s on 1 s t and 2nd p li e s
1 S id e , 1C P r i n t i n g Ludox 3/32" P e rfo ra tio n s
On 1-1 /2 " c e n t e r s 1 s t and 2nd p l i e s
on
1 s id e , lc p rin tin g Ludox 3/32" P e rfo ra tio n s
On 1-1/2" c e n te r s 1 s t and 2nd p l i e s
on
E x p o rt ID H arkin g
Ludox 3/32" P e rfo ra tio n s
On 1 -1 /2 " c e n t e r s 1 s t and 2nd p li e s
on
Amoco L o c a tio n Bag Spec Humber
[Product Packaged)
Estim ated Annual Usage-- 1983
C h o co late Bayou (C ontinued)
C0~2 fS p e c ia lI (Po lyp ro p ylen e)
2 BO,ODO
Bag
* Type
PVSE
Bag S iz e F in ish e d Lenqth/
Top t B ottom B u t t
21* X 24*
5-3/4*
CB-3 (Po lyp ro p ylen e)
100,000
PVSE
21* x 24* 5-3/4*
CB-3A (Po lyp ro p ylen e)
CB-4 (HD P o ly e t h y le n e )
. 24,000 132,000
PVSE PVSE
21* x 24' 5-3/4*
20* x 24* 5-1/2*
CB-4A (HD P o ly e t h y le n e )
F e rn le y
K-B (D iatom !te]
N-81 (D iato m ite)
G leason
60-0402-1 (Tradem ark)
60-0403-1 (Ex p o rt)
36,000
H/A H/A
190,090 6 0 ,0 0 0
PVSE
20* x 24* 5-1/2*
PVSE PVSE
22* X 35*
4-1/2*
23* x 35-1/2* 7'
PVSE PVSE
IB - 1/2* X 23-1/2*
3-1/4*
18-1/2' x 2 3 -1 / 2 * 3-1/4*
* H o te i S le e v e m ust he re d u ce d h in ge d tu c k - in w it h thumb s l o t .
L E H M A N 01020
Sleeve Size-- Type
Sag Construction [Beginning with Inner Ply) Requires
5-1/2*-- P o ly
5-1/2* -- P o ly
2S - l / * -- P o ly 5- 1/ 4* -- P o ly
5-1/4*-- P o ly
1/1-1/2 P o ly P ly 5/501 B a s is NK
1/2-1/21 P . E . per Resit 60 B a s i s NK
2/60f B a s i s NK
3 / 60# B a s is NK
1 /2 -1 /2 4 P . E . p e r Ream 604 B a s ie NK
2/604 B a a is NK
3/604 B a s iB NK
l S i d e , 1C P r i n t i n g Ludox 3/32* P e rfo ra tio n s
On 1-1/2* c e n t e r s 1 s t and 2nd p il e s
on
1 S i d e , 1C P r i n t i n g Ludox
3/32* P e rfo ra tio n s On 1-1/2* c e n t e r s on 1 st p ly o n ly
Ludox
1 S id e , 1C P r in tin g Ludox 3/32* P e rfo ra tio n s
On 1-1/2* c e n t e r s le t p ly o n ly
on
Ludox
*4-1/2*-- Crepe *4-1/2*-- Crepe
3/5D| B a s is NK 3/50# B a a ls NK
Id e n tific a tio n ' P rin tin g Id e n tific a tio n P rin tin g
3-1/4*-- Paper 3-1/4*-- Paper
2/404 B a s is NK 1/504 B a s is NK
4/504 B a s is NK
1 S i d e , 1C F r l n t i n g Id e n tific a tio n P rin tin g
Amoco L o c a tio n Bag Sp e c Humber
[Product Packaged)
estim ated Annuel llB a q e -- 1983
Grand is la n d
27-0501 (R o lle r M i l l -- D om estic)
335,000
27-0505 (U5P/USP Dense)
100,000
Bag Type
Bad S iz e F in ish e d Length/
Top t Bottom B u tt
PVSE
19* * 22-1/4" 4-3/4"
PVSE ^ ^ 1 9 * X 2 2 - l/ 4 * '''\ 4-3 / 4-
27-0506 [O lym pic)
3 9 6 ,0 0 0
PVSB
19" X 22-1/4" 4-3/4*
27-1102 (Hi s tr on -- Expor t )
0
27-1104
1 3 2 0 0 0
(N ls tr o n -- D om estic, Brow n)
PVSE PVSE
22" X 35-1/2" 4"
22* x 35-1/2* 4"
27-1106 (H ls tr o n -- D om estic! W h ite )
178,000
PVSB
22" X 35-1/2" 4*
27-1301 (M ls tro n -- D om estic, Brown)
5 4 ,0 0 0
27-1401-1 (M is tro n -- D ens/C leso)
192,000
PVSE PVSE
25" x 29-1/2" 5"
22" x 25-1/2" 4-1/2"
27-1401-2 (H is tro n -- D ens/C lass)
113,000
PVSB
22" X 25-1/2" 4-1/2"
LEHM AN
tOo
Sleeve
S it e -- Type
Bag C o n s tru c tio n (B eg in n in g w ith in n er P ly )
R eq u ires
3-1/2"-- P o ly 3 - 1 / 2 "-- FBW 3 -1 /2 *-- FBW 3-1/2*-- Paper 3-1/2" -- Paper
2/401 B a s i s NK 1/501 B a s i s NK
2/501 B a s i s NK l / 6 0 f B a s i s NK 1/501 B a s i s FBW
2/501 B a s l e NK 1/60 B a s i s NK 1 / S 0 I B a s is FBW
2 /5 0 B a s i s NK 2 /6 0 B a s i s NK
2/50 B a s i s NK 1/60 B a s is NK
3-1/2"-- B eater (W hite)
3/50 B a s is B eater ( M l P lie s W h ite)
3-1/2"-- Paper
3/501 B a s i s NK
3-1/2"-- Beater (W h ite)
3/50 B a s is B e a te r ( M l P lie s W h ite)
3-1/2"-- Paper
3 /5 0 B ob i s NK
Id e n tific a tio n P rin tin g
1 S id e , 1C P r i n t i n g
1 S id e , 1C P r in tin g
id e n tific a tio n P rin tin g (+ E x p o rt H a rk in g s ) Id e n tific a tio n P rin tin g W ater S o lu b le A dhesive W ater S o lu b le Ink Id e n tific a tio n P rin tin g Mater S o lu b le A dhesive W ater S o lu b le Ink id e n tific a tio n P rin tin g
Id e n tific a tio n p rin tin g w ater S o lu b le A dhesive W ater S o lu b le Ink-. Id e n tific a tio n P rin tin g W ater S o lu b le A d h esive W ater S o lu b le Ink
Anoco L o c a tio n Bag s p e c Humber
(Pro d u ct Packaged)
H utchinson
K-l (ly e s t)
Estim ated Annual U sage-- 1983
Bag * Type
Bag S ir e F in is h e d Length/
Itjp t Bottom B u tt
0
PBCH
IB * x 4* * 31*
H-2 (iyest- FM )
as, ooo
FBOM
18* x 4* * 31*
H-3 (zyest-FN o i l Coated)
57,000
PBOK
18* x 4* x 31*
H-4 (T o ru tein )
2 6 ,0 0 0
PBCH
IB * X 9- x n *
H-5 (p la in w h ite)
24,000
PBCH
18" x 4* x 31*
H-S (P la in Broun)
27,000
PBCH
18* x 4* x 31*
-7 (P la in W hite)
H-8 (P la in W hite)
5 ,0 0 0 2 0 ,0 0 0
PBCH
18- x 6* x 31*
PBCH
13* x 4 * x 24"
Sleeve Size--Type
H/A
U/A #/A H/A N/A H/A U/A N/A
Bag Construction (Beginning with Inner Ply) Requires
.002 LDPE Lam inated 2/501 B a s i s UK 1 /5 Of B a s is FSW
2 S i d e s , 1C P r i n t i n g
.002 LOPE Lam inated 2 /5 0 f B a s is UK 1/50 f B a s is FBW
2 S i d e s , 1C P r i n t i n g
.002 LDPB Lam inated 2/501 B a s i s UK l/ 5 0 f B a s i s FBW
.002 LOPE Lam in ated 2 / 5 0 1 B a s i s UK 1/501 B a s is FBW
2 S i d e s , 1C P r i n t i n g
2 S i d e s , 2c P r i n t i n g
.002 LOPS Lam inated 2 /5 0 * B a a l s NK 1/50* B a s is FBW
P la in
.002 LOPE Lam inated 2 /5 0 * B a s i s UK 1 /5 0 * B a s i s NK B ro w n
P la in
.002 LDPB Lam in ated 2 / 5 O f B a s i s NK 1/50* B a s is FBW
P la in
.002 LDPB S h e e tin g
P la in
Hot M e lt S t r ip e Lam inated
1/50* Baa i s UK
1 / 5 0 * B a s i s FBW
L o n g it u d in a l P o ly seam on
Number One P l y , H e a t s e a le d
W ith Hot M e lt (p o ly - to - p o ly
S e a l) , P o ly S e a le d a t Bottom
o Bag (p o ly - to - p o ly H eat
S e a l)
Amoco L o c a t io n B a g S p e c Number
{p rod uct Packaged)
Jo lie t / H illo w Sp ring
J- iA B {p o lystyre n e ]
Estim ated Annual U sa q e-- 1983
Bag * Type
193,000
PVSE
Bag S iz e fin is h e d Length/
Top & Bottom B u tt
20" X 24-1/2" 5-1/2"
J- 1 B [Po lystyre n e)
240,000
PVSE
20" X 24-1/2" 5-1/2"
J- 1 B {R) {P o lys tyre n e)
0
PVSE
20" * 24-1/2
5-1/2"
J- 2 B [TUA)
420,000
J- 2 B (2C) (TMA)
300,000
J- 4 B (Is o p h th a lic A cid )
J- 8 B (is o p h th a lic A cid )
J- 9 B (is o th a lic A cid )
J-1 1 B (T e re p h th alio A cid )
Los A ngeles 21-0501
(p o lle r H i l l -- D om estic) 21-0502
{R o lle r H i l l -- Export)
0 360,000
70,000 6 0 , 000
457,000 4 6 , DOQ
P B OH
15" X 4-1/2" X 3 0 '
P80M
15" X 4-1/2" X 30"
PVSE
19-1/2" X 23-1/4" 3-3/4"
PVSE
19-1/2" X 23-1/4" 3-3/4"
PVSE
19--1 / 2 ' X 2 3 - 1 / 4 " 3-3/4"
PVSE
18-1/2" X 23-1/4" 3-3/4"
PVSE PVSE
18-1/2" X 24-1/2" 3-1/4"
18-1/2" X 24-1/2" 3-1/4"
LE H M A N 01023
Sleeve Size--Type
Bag Construction (Beginning with Inner Ply) Beguirefi
5-1/2"-- P o ly
3 / 6 0 * B a s i s HR
5-1/2"-- P o ly
3/60* B a s is NK
5-1/2"-- P o ly
HA
N/A 3-3/*"-- P o ly
1/2-1/2* P .B . p e r Ream
S O I B a s i s HR 3/501 B a s i s HK 1/60* B a s i s HR
1/4.0 M il V a le ro n (A nt I - S t a t ic )
2 / 4 0 * B a s i s HK 1 /5 0 * B a s i s HK
1/4-0 M il V a le ro n (A n ti- S ta tic )
2/40* B a s i s HK 1/50* B a a ls NK
3/60* B a s i s HK
3-3/4"-- P o ly
3/60* B a s i s NK
3-3/4*-- P o ly
3/60* B a s i s NK
3-3/4"-- P o ly
3/60* B a s is HK
Id e n tific a tio n P rin tin g Ludox S ift p r o o f ("D ou ble T ra p ")
1 S i d e , 1C P r i n t i n g Ludox S ift p r o o f ("D ou ble T ra p ")
1 S i d e , 1C P r i n t i n g Ludox 3/32" P e rfo ra tio n s
On 1 - 1 / 2 ' c e n t e r s o n 1 s t and 2nd p li e s S ift p r o o f ("D ou ble T ra p ")
1 S i d e , 1C P r i n t i n g Ludox
1 S i d e , 2C P r i n t i n g Ludox
1 S i d e , 1C P r i n t i n g Ludox S if t p r o o f ("D ou ble T ra p ")
I S i d e , 1C P r i n t i n g Ludox S ift p r o o f ("D ou ble T ra p ")
1 S i d e , 1C p r i n t i n g Ludox S if t p r o o f ("D ou ble T ra p ")
1 S i d e , 1C P r i n t i n g Ludox S if t p r o o f ("D ou ble T ra p ")
3-1/4"-- P o ly 3-1/4' -- p o ly
2/40 B a s i s HK 1/50* B a s i s NK
3/50* B a s i s NK 1/fiQf B a s i s NK
Id e n tific a tio n P rin tin g
Id e n tific a tio n P rin tin g (+ E x p o r t H a r k in g s )
Amoco L o c a t io n Bag Spec Number
(p rod uct Packaged)
Estim ated Annual U sage-- 19S3
L o s ArtgeleB (C o n tin u ed )
21-1001 (V e r t ic a l H i l l -- D om estic)
274,000
21-1002 (V e rtic a l H i l l -- Export)
2 6 ,0 0 0
S a n d e rs v ille
53-0601-1 (Sm all Tradem ark)
145,000
53-0801-1 (P la in )
360,000
53-0B02-1 [Larg e Tradem ark)
320,000
53-0803-1 (Ex p o rt)
320,000
53-0807-1 (B e a te r W h ite Tradem ark)
25,000
Bag
ms
# pvse
* PVSE
PVSE * PVSE * PVSE
PVSE PVSE
Bag S iz e F in ish e d Length/
Top 6 Bottom B u tt
20-1/2" x 25" 5-1/2"
20-1/2" x 25" 5-1/2"
19" X 24-1/2" 3-1/2"
20" X 25" 3-1/2"
20* x 25" 3-1/2"
20" X 25' 3-1/2"
20" X 25" 3-1/2"
53-0809-1 (B e a te r W h ite Ex p o rt)
0
PVSE
20" x 25"
3-1/2"
53-0810-1
South P la in f ie ld CVS-1 (29-0501)
(R o lle r H ill) CTS-3 (29-1002)
(V e rtic a l H ill)
N/A
334,000 47,000
PVSE
20-1/2* x 76-3/4" 3-1/2"
PVSE PVSE
19* X 22-1/4" 4-1/4"
22* X 25-1/2" 4-1/2"
LEH M A N 01024
Sleeve
S iz e -- Type
Bag Construction [Beginning with Inner Ply) Requires
3-1/1" -- Crepe (T uck-In)
3-1/2" -- Crepe (T u ck-In )
3/501 B a s i s NK
3/501 B a s i s UK 1/601 B a s i s NK
Id e n tific a tio n P rin tin g Id e n tific a tio n P rin tin g
3" -- Paper 3" -- Paper
2/401 B a s is NK 1/501 B a s l B NK
3/501 B a s i s BW
3* -- Pap er
3/501 B a s i s BW
3" -- Paper
4/501 B a s is NK
3* -- P a p e r
2/501 B a s is B e a te r
(W h ite)
1/601 B a s is B e a te r
( A l l P l i e s white)
3" -- Paper
4/501 B a s is B e a te r
(W h ite)
(A ll P lie s W h ite)
3-1/4 " -- Pap er
4/501 B a s i s NK
1 S id e , 1C P r in tin g
1 S id e , 1C P r in tin g
1 S id e , 1C P r in tin g
Id e n tific a tio n P rin tin g
1 S id e , 1C P r in tin g W ater S o lu b le A dh esive W ater S o lu b le Ink Id e n tific a tio n P rin tin g W ater S o lu b le A dh esive W ater So lu b le Ink Id e n tific a tio n P rin tin g
3-1/2" --Po ly 3-1/2" --Poly
2/401 B a s i s NK 1 /S0 I B a s is raw
1/401 B a s l a NK 1/501 B a s i s NK 1/50 B a s ts raw
Id e n tific a tio n P rin tin g Ludox
Id e n tific a tio n P rin tin g Ludox
?
Amoco L o c a t io n Bag Sp ec Number
(Pro d uct Packaged)
Texas c it y
TC-1 (R e s in 18-210]
TC-2 [R e s in 18-240)
TC-3 (R e s in 18-290)
Three Fo rks
25-0101 (com pacted-- Brown)
25-0102 (Com pacted-- W h ite )
Estim ated Annual U sage-- 1983
Bag * Type
Bag S it e F in ish e d Length/
tT a p B o tto m B u t t
80,000 15,000 145,000
PVSE PVSE PVSE
20" X 22-1/2" 5-1/2"
20-1/2" X 23" 5-1/2"
2 0 -1 /2 " X 23* 5-1/2*
352,000 469,000
PVSE .
PVSE
18" X 21" 4-1/2"
18" X 21" 4-1/2*
25-0104 (Com pacted-- Ex p o rt)
25-0501 ( P o lle r H i l l -- D om estic)
25-0511 (R o lle r M ill W h ite-- Domes t i c )
17,000 317,000 N/A
PVSE PVSE PVSE
1 8 ' X 21" 4-1/2*
19" X 22-1/4" 4-1/4"
19" X 22-1/4" 4-1/4*
25-0601 ( R o ll e r H i l l -- 325 Hesh)
56,000
25-0602 (H o lle r H i l l -- Export)
36,000
25-1101 (H istro n -- Export)
42,000
25-1103
146,000
(H is tro n -- D om estic, Brown)
25-1105 (H is tro n -- D o m estic, W h ite )
57,000
PVSE PVSE * PVSE PVSE
19" X 22-1/4* 4-3/4"
19" X 22-1/4" 4-1/4"
22" X 35-1/2" 4-3/4*
22* X 35-1/2" 4-3/4"
PVSE
22" X 35-1/2* 4-3/4"
LE H M A N 01025
Sleeve
S iz e -- Type
Bag c o n stru c tio n (B eg in n in g w ith In n er P ly )
R eq u ires
5-1/2"-- P o ly 5-1/2"-- P o ly 5-1/2*-- P o ly
3 / 6 O f B a s i s OK 3/601 B a s i s NK 3/60 B a a ia NK
1 S id e , lc P rin tin g Ludox
l s id e , lc p rin tin g LUdOX
1 S id e , lc P rin tin g Ludux
4-1/2*-- Paper
3/50 B a a l s NK
4-1/2"-- B e a te r (W h ite )
3/50 B a s is B e a te r
{A ll
W h it)
4-1/2"-- Paper
4/5 0 B a s i s NK
3-1/2"-- P o ly
2/40 B a s i s NK 1/50 B a s i s NK
3-1/2"-- B e a te r (W h ite)
P u ll Wrap Around Unpasted Sean
3/50 B a s l3 B e a te r (A ll P lle B W h ite)
3-1/ 2" -- P o ly
2/40 B a s i s NK 1 / 5 0 B a s i s NK
3-1/2"-- P o ly
3/50 B a s i s NK 1/60 B a s is NK
3-3/4' -- Paper
2/5 0 B a s i s NK 2/60 B a s i s NK
3-3/4"-- Paper
3 /5 0 B a s i s NK
3-3/4"-- B e a te r (w h ite)
3/50 B a s is B e a te r (A ll P lie s W h ite)
Id e n tific a tio n P rin tin g W ater S o lu b le A dhesive W ater S o lu b le ink
Id e n tific a tio n P rin tin g W ater S o lu b le A dh esive W ater S o lu b le Ink
Id e n tific a tio n P rin tin g
id e n tific a tio n P rin tin g
Id e n tific a tio n P rin tin g W ater S o lu b le A dhesive W ater S o lu b le In k
Id e n tific a tio n P rin tin g
Id e n tific a tio n P rin tin g {+ E x p o r t M a rk in g s )
Id e n tific a tio n P rin tin g (+ E x p o r t M a r k in g s )
Id e n tific a tio n p rin tin g W ater S o lu b le A dh esive W ater S o lu b le Ink
Id e n tific a tio n P rin tin g W ater S o lu b le A dhesive W ater SoLu b le Ink
I
Amoco l o c a t i o n Bag Sp ec Number
Estim ated Annual
Sag S iz e Bag F in is h e d Len g th /
Throe Fo rk s (C ontinued)
25-1301 (H is tro n -- D om estic, Brown)
2B,000
2 5 -1 3 0 2 (M is tro n -- D om estic, W h ite )
5 6 ,0 0 0
Torrance
T-l (p o lystyren e)
T - l* (Po lystyre n e)
W h ite Harsh
2 -0 2 0 1 -1 (Tradem ark)
6 2 -0 4 0 3 -1 (E x p o rt)
20,000 1 0 ,0 0 0
1 40,000 3 ,0 0 0
* PVSE
25" X 2 9 -1 /2 5-
* PVSE
2 5 ' X 2 9 -1 /2 * 5"
PVSE PVSE
20- X 2 4 -1 /2 * 5 -1 /2 -
20- X 2 4 -1 /2 5 -1 /2 "
PVSE PVSE
1 B -1 /2 - x 223 -1 /4 -
1 8 -1 /2 - x 2 3 -1 /2 ' 3 -1 /4 -
TX/U 0 6/0 6/84
10 Sleeve
Bag C o n s t r u c t t o n (P r o d u c t P a c k a g e d ) U sa g e-- 1983 Type Top t Bo ttom B u t t S i r e -- Type (B e g inn Inc? w ith
I n n e r P l y ) R e q u i r e s ___________________ __
3-1/2"- -Pap er
3 /5 0 * B a s i s NK
3-1/2"- - B e a te r (w h ite)
3/SOt B a s is B e a te r (A ll P lie s W h ite)
Id e n tific a tio n P rin tin g W ater S o lu b le A dhesive W ater S o lu b le Ink
Id e n tific a tio n P rin tin g W ater S o lu b le Adhesive W ater S o lu b le Ink
5-1/2"- - P o ly 5-1/2"- - P o ly
3/601 B a s t s NK 3/601 B a s i s NK
1 S id e , 1C P r in t in g kudos
tudox
3" -Paper
2/40* B a a ls NK
1/50* B a s is NK
3 - P a p e r 4/50* B a a ls NK
1 S i d e , 1C P r i n t i n g Id e n tific a tio n P rin tin g
BAG DIVISION
58 W EST BRID G E STREET. NEW HOPE, PA 18938 T E L E P H O N E ( 215) 862-2006
June 28, 1982
Hr, Keith Lehman Cyprus Industrial Minerals Company 651 Metuchen Road South Plainfield, New Jersey 07080 Dear Keith: This will confirm our conversations and action on bags for South Plainfield.
1, Roller Mill Bags We will replace the defective (valve leakage) bags recently shipped to your plant. When the defective bags are returned, we will perfo rate the edge of some bags to see if by relieving the pressure in the bag we can eliminate the excessive spillage from the valve. If successful, you agree to accept the return of the bags. The replacement roller mill bags will be constructed with a longer P. E. valve insert and will have under valve perforations made with small pins. The print copy will be changed per your instructions.
2, Vertical Mill Bags We have entered your order No, 44985 covering 40M vertical mill bags. The specifications for these are as follows: Size - 22 x 25*2 - Ah top and bottom Constructed - 1/40 NK 1/50 NK 1/50 white 3% reduced P.E, insert Printed - one side one color (blue) Extra heavy anti skid treated Our current price in 40M quantity is $226.15 per M. We will manufacture 38M without under valve perforations. Two thou sand will be manufactured with under valve perforations for testing. All of the bags will be printed per your instructions, -continued-
LEH MAN 01027
Cyprus Minerals Company
Phone or Routing Memo
16-tTiC IB-64)_________________________________
To (printallnames legibly)
MC/Room
Dale of Memo
Reply by Dale W feqtf.l
Location (IInot local) Company/Facillty
7 /D .J o J :
Perion Calring feproen|lng
U rgent
For Your Information Signature Comments Approval
Message
Please
Handle G Note & Return Approve & Return G See or Phone Me
Z Z 'A C l.i
Telephoned You G Want* To See You I Pteue Cal) 3 Will Call Bick
3 Returned Your Call
Stopped By
Prepare Relpy. My Signature
Per Our Conversation Per You; Request
z File
G Mail
G Circulate f Ufi!
Onpres/Fa
From
|Location (it not local)
I--I Continued l_Ion bee*
Extension
LEHMAN 01028
cci
November 23, 1987
M. 0. Lorang R. G. Morris
s iP C ' <3-e*iO
' -
F y I" cw d
fV )^ --
'
Per our discussions on November 20 and 23, a decision has been made that Georgia-Pacific Corporation would be our primary supplier and Union Camp
Corporation and Stone Container Corporation would be our secondary suppliers. Approximate volumes are 52%, 34%, and 14% for Georgia-Pacific, Union Camp, and
Stone respectively. This is based on a 50/50 sp lit at a ll locations except South Plain field and Alpine between the two lowest-priced suppliers. See attached lis t for suppliers at each location. A ll three companies have been verbally notified of our decisions, and appointments are being scheduled for their representatives to meet with Jack and me to review the details.
As per MOL's suggestion, worksheets have been prepared for each location where gross dollars have been used to calculate the "best deal" on a percentage
basis. These worksheets are attached for your information. The intent of this exercise is not to dictate which bags should be purchased from each supplier. They are provided only for guideline purposes.
I w ill prepare price lis ts which include specifications in the near future
which w ill be updated as necessary when price increases are announced. In the
interim, pricing by location for the vendors selected is attached for use by
the Superintendents/Managers.
'
LAoarnrM--
Ooanne S. Feiger js f Attachments R. 0. Buettner
LEHMAN 01029
U \30lS7
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LEHMAN 01030
L E H M A N 01031
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LEHMAN 01032
LEHMAN 01033
LEHMAN 01034
IW JT'PUJTOC
LE H M A N 01035
^cn,Wc^
ii i
i
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1i 25:0101...........
220
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4 _____05o l .......... . . A O ...
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105.6 104.6
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i* n 105.4
17,3 sK 104.0
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12.3
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42.7
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360.0
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-- ---- ---- ---,--
LEHMAN 01036
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352,5-
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LEHMAN 01037
i
'} {LCi'a t o l ' l j
Georgia F&cificCorporation
133 Peachtree street, n . e . ( 30303)
p .0 . Box 105605 A tla n ta , Georgia 30348-5605 Telephone (4 0 4 ) 5 2 1 -4 0 0 0
October 23, 1987
Mr. R. J . B eu ttn er S r. V. P . , Operations Cyprus In d u s t r ia l M in e rals Co. 7000 South Yosem ite S tr e e t Englewood, CO 80155
'
Dear Jack,
In response to your request fo r q u o ta tio n , we at G e o r g ia - P a c ific are ve ry pleased to submit the attached bid package on your m u ltiw a ll bag requirements fo r the follow ing lo cation s:
C a r t e r s v i l l e , GA
Sylacau ga, AL Gleason, TN Aiken, SC S a n d e r s v ille , GA Three F o rk s , MT Grand Is la n d , ME A lp in e , AL S. P la in fie ld , NJ
.
G e o rg ia - P a cific, being the larg e st t o t a lly integ rated fo re st products
company and a la rg e s u p p lie r o f k r a f t , w h ite and e x te n s ib le grade
papers, i s ve ry proud o f our c a p a b ilit ie s , ranging from fo re st lands
through converted products.
.
Addressing the p o in ts s tated in your l e t t e r dated September 15, 1987, G e o rg ia - P a cific is prepared to propose the fo llo w in g :
1. M u lti- Y e a r C o n tract - As discussed in our p revio u s meeting in Englewood, G e o rg ia - P a c ific is very in te re s te d in a m u lti-year co n tract th at is b e n e f ic ia l to both our companies provided we are chosen as a major s u p p lie r . At such time as th is d e c is io n is made, we would request a p erso n al meeting w ith you and the G e o r g ia - P a c ific M u ltiw a ll Management team to determ ine s p e c if ic s in the best in t e r e s t o f both Cyprus and G e o r g ia - P a c ific .
2. P r ic e E s c a la t io n - We would o f f e r in v e n to ry c o n tro l programs based on fo re c a s te d requirem ents by p la n t lo c a tio n . This would be in the form of:-printed r o l l stock or fin is h e d bags as would be determined by m anufacturing lo c a tio n s . A program of t h is type w i l l have to be developed between Cyprus and G e o r g ia - P a c ific fo r maximum b e n e fits to both our companies.
LEHMAN 01038
P r ic e s quoted h erein are firm through March 31, 1988. P r ic e in creases/d ecrea se s w i l l be reviewed on a q u a r te r ly b a sis and w i l l be dependent upon the changes in published p ric e s o f- k r a ft paper, other raw m a t e r ia ls , in crease/d ecreases and ongoing market c o n d itio n s . A l l in creases/d ecrease s w i l l be n eg o tiated w ith a t le a s t 30 days p r io r w ritten n o tific a tio n .
3. P r i n t D i f f e r e n t i a l Charges - The attach ed p r ic e s a lre a d y in clu d e the p r in t .upcharge fo r each and every item , however, we w i l l combine a l l ord ers of-the same siz e and co n s tru c tio n to in su re Cyprus the best p o ssib le m anufacturing co st. A ttached, per your re q u e s t, i s a copy o f; our p r in t upcharges. This fo r you in fo rm atio n o n ly , p le a se .
4. T e c h in ic a l Support - G e o rg ia - P a c ific i s ve ry fo rtu n a te to have the s e rv ic e s o f :a Packaging Eng ineer capable o f >perform ing p la n t surveys w ith the o b je c tiv e o f reducing costs and maximizing o p eratin g e f f i c i e n c i e s . F ra n k ly , we o f f e r the f in e s t en g in eerin g s e rv ic e s in the in d u s try a t no co st to the customer.
5. Our terms are 1%, 10, n et 30 days. A p p lic a b le f in is h in g charges to apply per attached.
We a t G e o r g ia - P a c ific are v e ry proud o f?o u r people, our products and
our two m anufacturing p la n ts lo cated in P in e B l u f f , AR and Hamlet,
NC. We extend to you and your personnel an open in v it a t io n to v i s i t
our p la n ts and meet our people.
.
We are v e ry pleased by the confidence expressed in our company to jo in with Cyprus as a "p a rtn e r" fo r the fu ture.
A fte r re vie w in g our attached q uotation, should you have any q u estio n s,
please co n ta ct me. Thank you again fo r t h is o p p o rtu n ity to be o f.
service.
""
S^j& preO y,
REW: sbm
Attachments
cc: Joanne Felger
Roy D onnell
Tony Jo y ce
S a le s S e r v ic e - Hamlet
.
Sales Service - Pine B lu fft
R. E . (Bob) Webb / N ation al Accounts Representative M u ltiw a ll Packaging D ivisio n
LEHMAN 01039
CYPRUS LOCATION: SUPPLIER: SHIPPING LOCATION:
PRICING SUMMARY
Three Forks, Montana
G eo rg ia- P acific Corp.
P in e B l u f f . AR
Spec. No. 25-0101 25-0102 25-0104 25-0501 25-0503 25-0505 25-0601 25-0602 25-0603 25-1101 25-1103 25-1105 25-1401-1 25-1401-2 25-1401-E
80M
' $163.54 $238.75 $200.75 $171.35 $171.35 $171.35 $173.30 $232.50 $173.30
___ $374.05
-$276.70
8532.45 $ 6 r3 tr ___ $242.60 ___ $290.30
Delivered Price 40M
$165.02 $239.90 $202.25 $172.85 $172.85 $172.85 $174.75 -$233.95 $174.75 $375.55 $$278.20 $533.90 412.4-0
$24t7-t80-
$244.10 $291.80
20M $172.30 $247.55 $209.55 $180.85 $180.85 $180.85 $182.80 $242.00 $182.80 $382.80 $285.45 $541.20 415. ID
$251.40 $299.10
LEHMAN 01040
PRICING SUMMARY
CYPRUS LOCATION:
Grand Island, Nebraska
SUPPLIER:
--- Georgia-Paci fic Corn.
SHIPPING LOCATION:. . _ Pine Bluff; AH
-
Spec. No. 27-0501 27-0502 27-0503 27-0504 27-0505 27-0507 27-1104 , 27-1106 27-1301 27-1401-1 27-1401-2
80M
__ 173.15 __ 113.15 , 8173.15 __ 113-15 __ 8140.as
8245.40 $271.30 8385.15 $258.90 $300.35 $203.00
Delivered Price 40M
$175.03 $175.03 $175.03 $175.03 8242.75 $247.30 $273.15 $387.05 $260.80 $302.20 $204.85
20M $182.30 $182.30 $182.30 $182.30 $249.35 $253.90 $280.45 $394.30 $268.05 $308.80 $211.48
LEHMAN 01041
CYPRUS LOCATION: SUPPLIER: SHIPPING LOCATION:
PRICING SUMMARY
Alpine. Alabama
Georgia-Pacific Corp. Pine Bluffi a r
Spec. No. 23-0501 23-1001 23-1003
8QM
$189.38 $215.81. $234.71
Delivered Price 40M
$191.31 $217.73 $236.63
20H $198.80 $225.22 ' $244.12
LEHMAN 01042
PRICING-SUMMARY
CYPRUS LOCATION:
..... South-P-1 ainfieldy New Jersey- _____________;
SUPPLIER: SHIPPI-NG-L-OCATION:
. - R g n r g f a - P f l c i f r e C o r o : - ............ ........ ... ' ______ : _____
- - n a ffe tru c ---------------- ------ -------
Spec. No. 29-0501 29-1002
........ -- Delivered Price
80M 40M
-- $205 IQ - S250.94
$207.46 $252.90
20M $215.05 .-$260.49
)
LEHMAN 01043
MUtTl-Wlt BAG UPCHARGES PER M BAGS*
(1) Printing: (a) Identification (ID). (b) One-side, one-color.
ST S $8.05
(2) Anti-skid coating.
(3) Tuck-in sleeves: (^) Crepe. (b) Natural Kraft - Brown. (c) Crepe FBW. (d) FBW.
(4) Inserts: (a) Crepe. (b) Natural Kraft - Brown. (c) Natural Kraft - White. (c) Poly.
Ha i f i F u ll
S1-00/M
$ 1 2 .0 0 Same
SH.5Q
sn-sn
H alf F u ll
N/C $ 1 .0 0
- -80 2.50 -7.50
Carload quantities.
Supplier: _________G e o rg ia - P a c ific Corp.
LEHMAN 01044
Finishing charges (per unit):
(a) Pallets - D i s p o s a b l e - ...................
.. S6.00_____
(b) Pallets - GMft .
$8.00
(c) Picture Frame Top.
$4tQQ
id) (e)
Outside Storage Preparation. * Corrugated Pallet Box.
(P a lle t. Framd &
Box, Black
P ic tu re $18.00
PE Shroud) $5.00
(f) Stretch Wrap.
$3.00'
LEHMAN 01045
S to n e C o n ta in e r C o r p o r a tio n Bag Division
Mountain Region
2357 South 900 West Salt Lake City, Utah 84119
October 26, 1987
a 1 7 it Y
HA. S
801 972-8100
Mr. R. J. Beuttner Cyprus Industrial Minerals P.0. Box 3419 Englewood, Colorado 80155 Dear Mr. Beuttner, Stone Container Corporation is pleased to quote on your Multiwall bag requirements at all nine Cyprus Industrial Minerals locations for 1988. Stone Container is the worlds largest producer of Kraft paper, with 12 paper mills and the largest producer of paper bags, with 18 plants. This enables Stone Container to ensure our customer we will meet their normal demands, regardless of market conditions.-- Our mills have the capacity to supply 100% of our bag plant needs while meeting our existing commitments to outside Kraft customers. The following quoted prices are quaranteed by Stone Container through March 31, 1988. After that time we ask for an escalator of 1.75% for every $10.00 a ton increase in Multiwall grade Kraft, should there be an industry wide increase. Should you have any questions concerning any part of this quote, please do not hesitate to call. We have enjoyed serving you in the years past and look forward to continuing our relationship. Yours truly,
Tom R Sales Representative
LEHMAN 01046
MULTI-WALL BAG UPCHARGES PER M BAGS*
(1) Printing: (a) Identification (ID). (b) One-side, one-color.
(2) Anti-skid coating.
-- 1-85_____ 8.05
.75
(3) Tuck-in sleeves: (a) Crepe. (b) Natural Kraft - Brown. (c) Crepe FBW. (d) FBW.
W Inserts: l
(a) Crepe. (b) Natural Kraft - Brown. (c) Natural Kraft - White. (c) Poly.
11.15 11.15 12.65
.85
2.30 0 .85
- 8.05
Carload quantities.
Supplier: Stone Container Corporation
LEHMAN 01047
(5) Finishing charges (per unit):
. (a) Pallets - Disposable.
i
(b) Pallets - GMA .
(c) Picture Frame Top.
(d) Outside Storage.Preparation.
(e) Corrugated Pallet Box.
(f) Stretch Wrap.
7.00_____ 9.50_____ -3.25 _ 2.25 5.50 .... ...
LEHMAN 01048
PRICING SUMMARY
CYPRUS LOCATION: ______ Three Forks, Montana_____
SUPPLIER:
______Stone Container Gorp .
SHIPPING LOCATION: ______S a lt Lake C lt v . Utah
Spec. No. 25-0101 25-0102 25-0104 25-0501 25-0503 25-0505 25-0601 25-0602 25-0603 25-1101 25-1103 25-1105 25-1401-1 25-1401-2 25-1401-E
80M 154.85 217.50 192.50 165.15 165.15 165.15 167.40 222.40 166.15 355.55 268.00 -475.20, 377.00 241.45 282.45
Delivered Price 40M
155.75 218.35 193.40 166.05 166.05 166.05 168.30 223.30 -167.35____ . 3-51?. 45_ JL6JL 90 476.05 377.85 242.45 283.35
20 M
161.30 223.60 199.00 176.05 176.05 176.05 178.80 -229.75 12,3^80
224.45 -481.30 383.10 248.80 288.95
LEHMAN 01049
CYPRUS LOCATION: SUPPLIER: SHIPPING LOCATION:
PRICING SUMMARY
Grand Island, Nebraska Stone C on tain er Corn. Des M oin es. Iowa
Spec. No. 27-0501 27-0502 27-0503 27-0504 27-0505 27-0507 27-1104 ( 27-1106 27-1301 27-1401-1 27-1401-2
80M -
168.70 168.70 168.70 168.70 252.30 260.50 274.70 345.30 270.75 317.35 215.55
Delivered Price 40M
169.95 169.95 169.95 169.95 253.65 261.90 276.00 346.50 272.05 318.70 216.90
20M 176.00 176.00 176.00 176.00 259.25 267.50 282.45 351.35 278.20 324.15 222.40
LEHMAN 01050
8300 VALCOURAVE.. AFFTON. MO. 63123 TEL: (314) 832-1201
Ms. Joanne Felger Cyprus Minerals Co. 7 0 00 S. Y o s e m i t e St. P.0. Box 3299 Englewood,CO. 80155
October 30,1987
Dear Joanne,
As per our conversation the otherday regarding adjustments to
pricing on bag constructions for Aiken,SC. & Gleason Tennessee. I have attached the original construction and pricing accordingly for amendment to our proposal.
Location: Gleason,Tennessee Spec. #60-0402. Construction-2/40NK,1/50NK
80M 149.84
40M 20M 152.02 158.72
L o c a t i o n . :Aiken.r S o u t h C a r o l i n a
Spec.#47-0901
Construction-3/50NK
177.32
Spec.#47-0909 Construction-4/50NK
234.96
Spec.#0910 Construetion-3/50NK
177.32
179.51 186.70 237.26 242.31 179.51 186.70
These appear to be the only bag items that we have changed construction from the original proposal.If you have any questions or if I can be of any further assistance please don't hesitate to call.
incerely,
M /Buffo at/onal Accounts Managei UhdTon C a m p C o r p o r a t i o n Multiwall Packaging Grouf (314) 832-1201
cc-D. Devries-Wayne M, P i n e a u - W a y n e
P. H o l l a n d - T i f t o n
LEHMAN 01051
Union
3QVALCOUR AVE., AFFTON. MO. 63123 TEL; {314| 832-1201 October 2 6 1987
Mr. R . J . B u e ttn e r S e n io r V ic e - P re s id e n t, O p eration s Cyprus In d u s t r ia l M in e ra ls Co. 7 0 0 0 'S . Y o sem ite S t . P .0 . Box 3299 Englew ood# CO.80155
Dear Jack U n io n Camp i s p le a s e d to q u o te on y o u r a n n u a l m u l t i w a l l bag r e q u i r e m e n t s f o r 1 9 8 8 . We h a v e s u p p l i e d C y p r u s M i n e r a l s w i t h many o f t h e i r m u l t i w a l l bag needs and we a r e a n x io u s to m ain tain th a t re la tio n s h ip .
The fo llo w in g in fo rm a tio n o u tlin e s c o n d itio n s o f s a le ,te rm s o f paym ent , paper tonnage e s c a la t o r s , e tc .
1 . C a s h T e r m s : i % 10 d a y s N e t 30 D a ys
2. A tta c h e d p r ic e s a re based on d e liv e r e d to C yprus p la n t s .
3. F i r s t y e a r o f c o n t r a c t w i l l ru n from Ja n u a r y 1,1988 th ru D ecem ber 3 1 ,1 9 8 8 . Any e x te n s io n o f th e c o n t r a c t may be m u t u a l l y a g re e d upon by U n io n Camp and C y p ru s M in e r a ls upon s ix t y (6 0 ) days advance w r it t e n n o tic e from C yprus M in e r a ls to U n io n Camp.
4 . G e n e ra l P r ic e w i l l be fir m from Ja n u a r y 1,1988 th ru M arch 31,1988. P r i c i n g a d ju s tm e n ts a r e to amended up o r down b ased on m u lt iw a ll p ap er c o s t a t 1.6% o f e v e ry $10/Ton in c re a s e o r d e c re a s e . T h is w i l l ap p ly to n a tu ra l k r a ft as w e ll as b leach ed k r a f t .
5. Pricin g - N o n - T o n n ag e - If co n vertin g (N o n -T o n n ag e) c o s ts in c re a s e s u b s t a n t ia lly d u rin g the agreem ent p e rio d ,s u c h in c re a s e s w i l l be s u b je c t to n e g o tia tio n on a an n u al b a sis.N o n - to n n a g e in c r e a s e s w i l l be lim it e d to 3% a n n u a lly .
6 . P r i c i n g --E f f e c t i v e d a t e --A d j u s t m e n t s -- A l l p r i c i n g i n c r e a s e s w i l l . becom e e f f e c t i v e 30 d a y s a f t e r w r i t t e n n o t i c e to C y p r u s .
LEHMAN 010S2
UNION CAMP CORPORATION
C O N D ITIO N S OF SA LE
7. A l l A rtw o rk and new p r in t copy ch an g e s w i l l be s u p p lie d by C y p r u s M i n e r a l s t o U n io n Camp i n t h e fo rm o f h a l f - s i z e film p o s itiv e s or n eg a tive s d e p ic tin g g rap h ic la y o u t of each C yp ru s bag. The r e le a s in g lo c a t io n s w i l l fu r n is h Union Camp w i t h s a m p le b a g s d e p i c i t n g t h e g r a p h i c l a y o u t and p r in tin g req u irem en ts.
8 . U n io n Camp w i l l s u p p ly b a g t e c h n i c a l a s s i s t a n c e u t i l i z i n g o u r Bag T e c h n ic a l personnel a t our Savannah paper m ill. Whenever a q u e s tio n o f bag s iz in g ,b a g f i l l i n g , p a l l e t i z a t i o n o r any bag t e c h n i c a l q u e s t i o n a r r i s e s U n io n Camp w i l l s u p p ly t h i s s e r v i c e a t No C h a r g e t o C y p r u s M i n e r a l s .
9 . S p e c i f i c U n io n Camp p l a n t s a l e s r e p r e s e n t a t i v e s w i l l be d ir e c t ly re s p o n s ib le fo r the Cyprus M in e ra ls p la n t re q u irm en ts. Any p a r t ic u la r s re g a rd in g bag needs w i l l be d ir e c te d th ru th e se in d iv id u a l sa le s re p re s e n ta tiv e s .
We a p p r e c i a t e t h i s o p p o r t u n i t y t o q u o te C y p r u s M i n e r a l s bag re q u ire m e n ts . Our r e la t io n s h ip w ith C yprus has been a f in e one o ve r t h e y e a r s and we a t U n io n Camp w a n t t o c o n t i n u e t h i s r e l a t i o n s h i p . I f you h ave any q u e s tio n s o r i f I can be o f any fu r th e r a s s is ta n c e , p le a s e do n o t h e s i t a t e to c a l l .
S in c e re ly ,
'G p y B u f fo N at/ional A cco u n ts M anager ^ p a o n Camp C o r p o r a t io n M u lt iw a ll P a ck a g in g Group {31 4 ) 832-1201
cc-D. M. J. P. J.
D evries-W ayn e Pineau-W ayne N e w e ll- S t. L o u is H o lla n d - T ifto n M o rris- N ew Hope
LEHMAN 01053
<S> CUSTOMER COPY
G ILM AN PAPER COMPANY / kraft bag d ivisio n
TIME & LIFE BUILDING /ROCKEFELLER CENTER M11 WEST 50th STREET I NEW YORK, N.Y. 10020
PLEASECHECK ADVISEIF
W E THANK YOU FOR THIS ORDER, WHICH WE HAVE ENTERED FOR MANUFACTURE AS INDICATED.
NOTCORRECT
103846
OHDHB*
p&*1
'
2
PGS
1
CHG'
MILL
salesm a n
MVi 5 2| MC K E 0 W N
M ASTER'
s CYPRUS IN D U STR IA L
o
L 651 METUCHEN ROAD
SP 87-146
08, 14. S7| 0 9 14. ST]
R EL'
CUSTOMER O R D ER '
s h iJp
d |a te I s h ip w it h
RON C U S ' i BILL state
ROUTING
1 3328 03 30
M IN ER A IS s CYPRUS IN D U STRIAL MINERALS
h 651 M ET U CH EN ROAD l
' GENERAL INFORMATION
0 S PL A IN FIELD / NJ
07080
p S P L A IN F IE L D / NJ
07080
W E RE SERVE THE RIGHT TOSH IP THISORDER AT THE PRICE PREVAILING AT TIME OF SHIPMENT
poa
1/10 N/30
DISCOUNT TERMS
14.50
PALLETS
SLUG
COLOftCKG
FINISH/M
1 6 8 .7 5
PRICE M
FRT. ALLOW.
PER
BAG IDENTIFICATION
BAG TYPE b r a n d n a m e
P V S E N E T WT 5 0 L B S 2 2 , 6 8 KG C Y P R U S T A L C
V ^ L V E ARROW
B .S .'
REV A I
VERSION
T-1 4 7 - 5 0 0 7 ,J3 0 NEW
comm.
-73'
(RO LLER M IL L )
I
S IZ E 39
19
CONSTRUCTION
1 40 NK 2 50 NK
GUSSET
2FIN2.L-3W
/4
m
27-1/2
TUBE LENGTH
WGT/M
109
137
PLVWGT I CVERLL 10378 1
12971 1
3-3/4 3-3/4 3-1/2 URF
top su rr
BOTT. S U IT
VALVE SIZE
LOC.
W EIG H T
1 4f
TOTS/W
QUANTITY
36290
PAGE WEIGHT
9500 0
PERFS
1
1
[ PIN SZ SPECIAL INSTRUCTIONS - TUBING
3 / 3 2 WATCH P E R F O R A T IO N
3/32
SIZ E
3 50 BLEACH
137 12971 1 2 1/1 6
HVY SYTON
YES.
ply!
ANTI-SKIP
HOTM.S. /ALPERF
ENDING
METH, SEWING
LOC.
THREAD
3/
PIN
s3z.2
POLYVALVE VALVETYPE
230
PAGE
00
ACROSS
00
DOWN
SPOT PST O FFSET GE ST1FFGE
THUMBCUT
SOM SUT
LOOPER
extern al
CORD
j
in t e r n a l
TH3CUT
TAPE
EZO PEN
HIS CREASE
BAGS PACKED FACE UP
SLIT
HANDLES
TFT
GUILLOTINE
K. B. CLOSE
FLO OV SEAM HEAT SEAL CUSTH/S PULLSTRING SPECIAL INSTRUCTIONS - ENDING
PRINTING
COLOR
1 ELUE
2
FA GE
X
BK
ID
iFCS FCS COOING
B K P . O . # / DTE OF MFG B E L O W F C S
3 P R T P E R S A M P L E BAG RECD ON 4 8 - 1 0 - 8 7 FROM MAK 5
6 7 3
SO C IA L INSTRUCTIONS - PRINTING
CAUTION
SIDES , .
11
FINISHING
! BDLWflP BAGSiBOL I STRETCH
YES
4 8 X 4 0 GMA
CONT. CHAPEL _
PALLETS
acw n w o iyuiiue
T R U C K E R MUST C A L L 24 HOURS P R I O R TO
4W
2W/4YY to p &e a r SPECIAL MARKINGS
I P IC T F F tA M j maXHGT
2
5
0
0
SAGS
IPER
D ELIV ER Y .FO R APPT 201-754-4881
NONE
OUTSIDESTORAGE
CHANGES
SPECIAL INSTRUCTIONS-SHIPPING SPECIFICATION A RAGECHANGES
o rd er changes _
1 S H I P TO CHG
SUBJECrTOALLTERMSANDCONDITIONSPRINTEDUPONBACKHEREOFWHICHAREPARTOFTHISACKNOWLEDGEMENT.
LEHMAN 01054
CUSTOMER COPY
G ILM A N PAPER COMPANY / k r a f t b a g d i v is io n
TIMES LIFE BUILDING /ROCKEFELLERCENTER/TI1 WESTSOIh STREET! NEW YORK, N.Y. 10020
PLEASECHECK ADVISEIF NOTCORRECT
103846 t 2 1
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MV 52 MC MEOW
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SP 87-146
08, 14, 87 09, 14, 87
CUSTOMERORDER*
o r d Ier o|ate
S H IP DATE SH IP WITH
RGN C U ST ' BILL SIATE I
ROUTING
1 3 3 2 8 03 30| TP1|
M IN ERALS s CYPRUS IN D U STR IA L M INERALS
h 651 METUCHEN ROAD
L 651 M ETU CH EN ROAD i
D
S P L A IN F IE L D * NJ
07080
p S P L A IN F IE L D * NJ
07080
W E RESERVE THE RIGHT TOSH IP THIS ORDER AT t h e PRTOE PREVAILING AT TIME OF SHIPMENT.
S T .M A R Y * S * GA* 1710 N/30
FO B
OfScQUNT TERMS
14*50
PALLETS
SLUG
MII COLOR CHG ji FINISH /
168-75
P flJC E / M
I
F B I ALLOW- I PER
FIXED
BAG IDENTIFICATION
BAG TYPE bftANDMAME
' PVSE CYPRUS TALC
V A LV E ARROW
< N C ' WT--MAR-KJ----- --
B. S . '
REV'
VERSION
T - 1 47-5008 00 NRV-
1 comm.
-73'
(RO LLER M IL L I
SIZE
39
WIDTH
19
FACE
CONSTRUCTION
1 40 NK 2 50 NK
]
j GUSSET
2 2r374 27-172
FIN, LENGTH _ TUBE LENGTH
3 -3 /4 3 - 3 /4 3-172 URF
TOP BUTT
60TT BUTT
v a lv e Siz e
LOC.
W EIG H T
14C
TOTa w
0LHNHTY
1910
PAGEWElGHT
500 0
WGT/M I
109
137
plyw g t
I
546
83
OVERALL
1 1
I PERFS 1
1
I PIN SZ SPECIAL INSTRUCTIONS" TUBING
3 / 3 2 WATCH P E R F O R A T IO N
3/32
SIZ E
a 50 BLEAC H
137
683 1
2
1/16
3 HVY SYTON
YES
PLYS
ANTI-SKID
HOTM.S. /a l . p e r f
ENDING SEWING
LOC.
Th rea d
VALVE
PO I-Y VALVE T Y P E
3/32I 230
PIN SZ. I pa g e
00
ACHOSS
00
DOWN
J POrpsfT o f f s e t g e STIFF GE
LOOPER
CORD
1 EXTERNAL | INTERNAL
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TAPE
BAGS
SLrr
THUMBCUT E2CPEN
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SOM SLIT
Hf$ CREASE FACE UP
TFT
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COLOR
1 BLUE
B.X. CLOSE
IN K '
PU ? OV SEAM H EW SEAL COSTHIS 1PULL STRING
GE 6K
X ID
PCS PCS & c o d in g
BK P . O * # * D T E OF MFG B E L O W F C S
2 3 P R T P E R S A M P L E BAG REC O ON 4 8 - 1 0 - 8 7 FROM MAK
5
6
7 SPECIAL INSTRUCTIONS - PH1NT1NG
CAUTION
SIDES COLORS
a
FIN ISH IN G
j YES
BD UW flP 1BAGS/DOl J STRETCH - CONT. CHAFE L
4 8 X 4 0 GMA
PALLETS
4W W W W tops Bor PICT FRAM
s h ip p in g n o t ic e
_,
_ s p e c ia l m a r k in g s
T R U C K ER MUST C A L L 24 H O U RS P R IO R TO
D E L I V E R Y FOR A P P T 2 0 1 - 7 5 4 - 4 8 8 1
"7 5 0 0
MAXHGT
BAGS/PER
NONE
OUTSIDE STORAGE
CHANGES
SPECIAL INSTRUCTIONS - SHIPPING
s p e c if ic a t io n a p a g e c h a n g e s
T W to chg
SUBJECT70ALLTERMSANDCONDITIONSPRINTEDUPONBACKHEREOFWHICHAREFARTOFTHISACKNOWLEDGEMENT.
LEHMAN 01055
CUSTOMER COPY
<>
GILMAN PAPER COMPANY / KRAFT BAG DIVISION
TIME & LIFE BUILDING I RO CKEFELLER CENTER 1111 W EST 50th STREET/ N EW YORK, N.Y. 10020
W E THANK YOU FOR THIS ORDER, WHICH W E HAVE ENTERED FO R MANUFACTURE AS INDICATED.
PLEASECHECK ADVISEIF NOTCORRECT
103 3 98
ORDER
Mil
11
PG* * PGS CHG* SALESMAN
MASTER-1
i'V.'i
5 2 I M C KEO '.-JN
CYPRUS IN D U S T R IA L
SP 87-127
REL'
CUSTOMSRORDER *
[RGW O U S T *
1 3328
M IN E R A L S
s same
06,02,87 i 06,27,87
o r d Ier d |ate ; shiJp d]ate
BILL STATE
ROOTING
0 3 32 TP11 S H IP WITH
SHIPWITH TONNAGE
TO AREA GENERAL INFORMATION
H
6 5 1 M E T U C H E N ROAD SOUTH P L A IN F IE L D ^ N 0 7 0 8 0
I
p
WE RESERVE THE HIGH! TOSHIP THISORDERAT THE PRICE PREVAILING AT TIME OF SHIPMENT.
S T.'-fAK Y ' S x G A -
FOB
BA G IDENTIFICATION
BAGTYPE BRANDNAME
7/10 N/30
DISCOUNT T^RMS .
1 4 ,5 0
PALLETS
SLUG
COLOR CHG RNlSH/M
2 3 7 .1 0
PR1CE/M B.a*
FRI ALLOW. flEV''
PER FIXED
VERSION
COMM.
P V S G ( V E R T I C A L M I L L I N E T __W T . ' iO L - S "2 2 ^ 6 8 (9 6 " C T P fU /S T A L C
T - T 4 7 - 5 0 O 4 0 0 NEW
-7 3 -
S IZ E
45 WIDTH
22 E RACE
CO NSTRUCTIO N
140
2 59
3.50 4
s
6
N"<
UK
BLEACH
GUSSET
2 5 -1 /2 31-
FIN. LENGTH
TUBE LENGTH
4 -1 /2 TOP BUTT
4 -1 /2 BOTT 8UTT
3 - 1 / 2 UR F WIVE SIZE LOG.
142 178 178
PLVWGT j
71 0 4
3 /4
88 80
3 /4
8 8 8 0 1-1/2
PERFS j PINSZ
3 /4 3 /4
1 /1 6 1 /1 6
- 1 /2 1 /1 6
SPECIALINSTRLICTIONS -TLBING
WEIGHT
24850 FAGEWEI5HT
5003 0
7
3 HVY SYTON
YES 1 /1 6
PLVS
ANTI-SKID
HOT M,S. /AL. PERF PJNSZ.
ENDING
METH. SEWING
LOC. I I
THREAD
VALVE P O L Y
VALVETYPE
231
lo o
30
PAGE J _ ACROSS
DOWN SPOTPS! OFFSET GE STIFFGE
LOOPEfi
CORO
TAPS
I EXTERNAL
INTERNAL
THBCUT
SLrr
THUMBCUT EZPEN
SOM SUT HIS CREASE HANDLES
TFT
guillotine
PRIN TIN G
COLOR
1FLUE
2
K.B. CLOSE
FLOOV SEAM MEAT SEAL CU5T H/S PULL STRING
GE BK ID
PCS FCS&CODING 3K
3 PRT PER SAMPLE BAG M A IL E D
4
5 5 /2 6 /8 7
6
7
SPECIALINSTRUCTIONS - PRINTING
CAUTION
SIDES COLORS
8 11
F IN IS HING
i YES 0OUWHP 0AGS/0OL STRETCH 1 CONT.
SHIPPING NOTICE
CHAFEL
4 8 X 4 0 GMA . PALLETS
TR U CK ER MUST CALL 24 HOURS PRIOR TO
2WteW TOPABOT PCTFPAM MAXHT
special markings
z
f f v SAG/PER
D E L I V E R Y F O R AP P T 2 Q 1 - 7 5 4 - 4 8 8 1
ON
NONE
outside storace
CHANGES
special INSTRUCTIONS - SHIPPING SPECIFICATION SPAGECHANGES
ORDER CHANGES
1 SUBJECTTOALLTERMSANDCONDITIONSPRINTEDUPONBACKHEREOFWHICHAREPAFUOFTHISACKNOWLEDGEMENT. LEHMAN 01056
Requested by
_
.
'Vendor
Date ! 5/29/87
Appropriation No. Inventory
Serial No.
Material Description Baas
Page_ 1 nf 1
'Show this number on all invoices, packages, shipping papers, and correspondence.
Purchase Order No.
<p.y __ y p . y
Ordered
Datesi 5/18/87
, P.O. issued I 5/18/87
r^ Send ehlpment to
Material Required Iw.O. 7/1/87
Gilman Paper Company One Blue Hill Plaza Pearl River, K.Y. 10965
t_
Ship Via P.P. U.P.S.Air
R.R. Truck
a
Item Quantity No. Ordered .' Received
Unit
Symbol No.
JL
F-O.B.
Freight Terms p
Payment Terms:
Sales Tax
Q i f Q gOrigin Destination Collect Prepay & Add. discount within
Exempt
% ! days
Taxable
Description
Price
1 50
Each
29-1002 Vertical Hill bags 22x25 1/2 x 4 1/2 w/3 1/2 poly insert Dupliote sample gag for perfs. & Printing Package in tote boxes on GMA Pallet. 2,000 bags per box.
237.10/M
Account Number
Company
J- U X V ^ V J.
g ^ yp ru s Iiidubttidl Hiimtdl
Title
send f'nvorca in triplicate to--
Commodity Code
Direct inquiries regarding this order to -
Phone 201 754-4881
Advise if not able to ship by date material required. Transportation charges must be accompanied by original freight bill.
The Terms and Conditions set forth on the reverse side hereof are incorporated herein by this reference and made a part hereof. They shall govern any contract between us resulting herefrom, not withstanding any inconsistency with any terms and conditions contained in your acceptance, acknowledgment, and/or confirmation unless we specifically hereinafter agree in writing to any such inconsistent terms and conditions submitted by you.
Form23-301-AM (5-B2)
PURCHASING-
LE H M A N 01057
Requested by
|Date .' 5/ 29 /8 7
Appropriation No. Inventory
SerialNo.
Material Description Haas
Vendor
r
Gilman Paper Company One Blue Hill Plaza P e a r l River n .Y. 10965
L
Pagn
1 nf 1
'`Show thisnumber on allinvoicespackages shipping papersand correspondence.
Purchase Order No-
p p--
y
Ordered Datesi 5/18/87
!P.O. Issued ' 5/18/87
Y Swid fthfpm wit to-
r
Material Required !W.O. 7/1/87
"I
"i
JL
_1
The Terms and Conditions set forth on the reverseside hereof are incorporated herein by thisreference and made a part hereof.They shallgovern any contract between us resulting herefrom, not withstanding any inconsistencywith any terms and conditions contained inyour acceptance,acknowledgment, and/or confirmation unless we specificallyhereinafteragree in writing to any such inconsistent terms and conditionssubmitted by you.
Form 23.301AM (5^2)
PURCHASING
LEHMAN 01058
F A C S I M I L E T R A M S M IS S I Ol
DATE:
TO
Marne :
ATTN: MADREEN
Company
"
G ilm an Pap er Company
Ci ty/State
Pearl River, N..
Facsim ile T el.#
914 735-3999
FROM M arne-
KEITH LEHMAN
Company CIM So .
P la in fie ld
Telep hone.- i 201 754-4801
F a c s im ile T e l. # 201 754-0083
T h is Transm isin C onsists o f :
(In clu d in g 3_____ p a g e s t h i s p a g e )
Cyprus In d u s tria l M inerals P h o n e : 1 2Q1 754-4881
F a c s im ile M achine: 1 201 754-0083
LEHMAN 01059
SPEC. NO./ DESCRIPTION/ SIZE______
CONSTRUCTION
29-0501 Roller Hill 11 B rVil/l I H M
2/40 NK, 1/50 FBI!
t f x z z Y f x S Y<
INSERT 3-1/2" poly.
3-1/2" poly.
Note: All of the above prices include anti-sfcid coating.
L E H M A N 01060
PRINTING IO.
ID.
LOCATION:
Effective: 4/1/B7 South Plainfield. New Jersey
____________ COST/H CARLOAD QUOTATION
Gilman
I__ 1G8.75
December 16, 1986
G. R. M. Dugan T. D. Landels
K. B. Lehman K. R. McCune
Bag Prices
After review of the quotations submitted by nine multi-wall paper bag vendors, a decision has been made regarding the suppliers we will be using in 1987 as follows:
Three Forks
50% 20-25%
20-25%
Stone Container Corporation Gilman Paper Company
Union Camp Corporation
Grand Island
50% 20-25% 20-25%
Georgia-Pacific Corporation Stone Container Corporation Gilman Paper Company
Alpine and South Plainfield
The majority of your bags should be purchased through Gilman Paper Company. Georgia-Pacific Corporation has been advised that they may receive some of your business.
All percentages above are approximate.
Revised price lists are attached.
Please call me if you have any questions.
Michael 0. Lorang MJL:jsf Attachments
LEHMAN 01061
SPEC. NO./ DESCRIPTION/ SIZE
29-0501 R oller Hill 19 X 22-1/4 X 4-1/4
T
29-1002 V e rtic a l Mill 22 X 25-1/2 X 4 -1/2
4
CONSTRUCTION
2/40 NK, 1/50 FBV
i. *l*tr
1/40 NK, 1/50 NK, 1/50 fBU.
INSERT 3-1/2" poly.
3-1/2" poly.
Note: Alt o f the above p rices include a n ti-s k id co atin g .
PRINTING ID.
ID.
N S
LOCATION:
E ffe c tiv e : 1/T/7 South Plainfield, New Jersey
COST/H CARLOAD QUOTATION
Gl lman 161.50
Gergie P a c ific
169.65
V
226.90
223.28
/ > V 2 t.'6 'x y Y / i^ n k s . o - t -
tf5'a W r S
?e? ^
/^V^s=i
LEH M A N 01062
) I I
C yp ru s In d u strial M in e ra ls C o m p an y
D ivision o t C yprus M in era ls C o m p an y
0
V
o1
7200 South Allon Way Posl Office Bon 3299 Englewood. Colorado 60155 13031' 7J0-5000
December 15, 1986
Mr. Woody Evans Gilman Paper Company 950 Lee Street Des Plaines, I l l i n o i s 60016
Dear Mr. Evans:
Gilman Paper Company has been selected as a multi-wall bag supplier for approximately 20 to 25% of our 1987 requirements at Three Forks, Montana, approximately 20 to 25% at Grand Island, Nebraska, and the m ajority of our bags at Alpine, Alabama and South P la in fie ld , New Jersey based on your quotation of November 7, 1986. Orders w ill be placed as needed by our plant superintendents, Mike Dugan, Tom Landels, Marvin McCune, and Keith Lehman. Your prices which become e ffe c tiv e January 1, 1987 w ill be forwarded to them in the near future. P ric e increase n o tifica tio n s as outlined in your November 7 le tte r should be sent to my attention at the above address* Please c a ll me or Joanne Felger i f you have any questions.
Very tru ly yours,
Ti]ickcui (Jf*ferwrufr
Michael J . Lorang Manager-Mills, Talc Division
MJL:Jsf
G. R. M. Dugan T. D. Landels K. B. Lehman M. R. McCune
y
CYPRUS
LEHMAN 01063
/
/
September 2, 1987
G. R. H. Dugan T. D. Landels K. B. Lehman M. R. Medine Bag Price Increases Attached is a revised bag price list for each of your respective locations. Stone Container Corporation has announced a 4.5% increase effective 9/9/87, and Gilman Paper Company has announced a 5% increase
effective 9/14/87 for Alpine and South Plainfield and 7% for
Three Forks and Grand Island. I have received calls from Union Camp and Georgia-Pacific regarding their increases but as yet have not received written notification of the percentage or effective dates. Will advise-you as soon as we receive this information. Note to G. R. M. Dugan and T. D. Landels: I have not included the new bags specs, for your locations. This information will be shown in future price lists.
J. S. Feiger jsf Attachment M. J. Lorang
LEHMAN 01064
^ 7'
SPEC. NO./ DESCRIPTION/ SIZE_______
29-0501 Roller Hill 19 X 22-3/4 X 3-3/4
CONSTRUCTION NK, White Kraft
INSERT 3-1/2" poly.
29-1002 Vertical Hill 22 X 25-1/2 X 4-1/2
1/40 NK, 1/50 NK, 1/50 White Kraft.
3-1/2" poly.
Note: All of the above prices Include anti-skid coating.
LE H M A N 01065
PRINTING ID.
ID.
LOCATION:
\
Revised R/2/87
South Plainfield. New Jersey COST/M CARLOAD OUOTATION
\ \1
Gilman
i 177.20
Georgia Pacific
t 177.28
249.00
233.33
', J r V*
\
\
\ \
December 7, 1987
P -*
tA'I
M. J. Lorang R. G. Morris
Bag Pricing Effective January 1, 1988
S 2'
Attached are price lists including specifications for the locations reporting
to you. This information needs to be forwarded to your Superintendents/ Managers by you. As we discussed, all locations with the exception of Alpine
and South Plainfield will be a 50/50 split between the two lowest-priced vendors as shown on the price lists. Prices for all suppliers are firm through March 31, 1987. We are in the process of meeting with all three suppliers to discuss the proposed agreement. A copy of these agreements will be sent to you when finalized.
We have indicated to all three suppliers that we would be monitoring purchases. I would therefore like to reguest that your plant Superintendents/ Managers forward a copy of all bag invoices as well as a copy of their monthend bag inventory reports to me for this purpose.
Please let me know if I can be of further assistance.
L Q j w j * -'
J. S. Feiger jsf Attachments R. J. Buettner
LEHMAN 01066
LEH M A N 01067
SPEC. NO./ DESCRIPTION/ SIZE
25-0101 Compacted-Brown 18 x 21 x 4-1/2
25-0102 Compacted-White 18 x 21 x 4-1/2
25-0104 Compacted-Export 18 x 21 x 4-1/2
25-0501 Roller Mill-200 Mesh 19 x 22-1/4 x 4-1/4
25-0503 200 Mesh - OSHA Label 19 x 22-1/4 x 4-1/4
25-0505 Chlorite - OSHA Label 19 x 22-1/4 x 4-1/4
25-0601 Roller Mill-325 Mesh 19 x 22-1/4 x 4-3/4
25-0602 Roller Mill-Export 19 x 22-1/4 x 4-1/2
25-0603 325 Mesh - OSHA Label 19 x 22-1/4 x 4-3/4
25-1101 Mistron Export 22 x 35-1/2 x 4-3/4
25-1103 Mistron Ocmestic-Brown 22 x 35-1/2 x 4-3/4
25-1105 Mistron Domestic-White 22 x 35-1/2 x 4-3/4
CONSTRUCTION
3/50 NK (watersoluble adhesive)
3/50 FBW (watersoluble adhesive)
4/50 NK (Watersoluble adhesive)
2/40, 1/50 NK (water-soluble adhesive) 2/40, 1/50 NK (water-soluble adhesive)
2/40, 1/50 NK (water-soluble adhesive)
2/40, 1/50 NK (water-soluble adhesive)
3/50, 1/60 NK (water-soluble adhesive) 2/40, 1/50 NK (water-soluble adhesive) .
2/50, 2/60 NK (water-soluble adhesive) 3/50 NK (water-soluble adhesive)
4/50 F8W (water-soluble adhesive)
COST/M PRICING EFFECTIVE 1/1/68 LOCATION: Three Forks. Montana
INSERT
4-1/2" full wrap-around paper Insert with unpasted seam.
4-1/2" full wrap-around beater white paper Insert with unpasted seam.
4-1/2" full wrap-around paper Insert with unpasted seam.
3-1/2" poly.
PRINTING 10 (water-soluble Ink).
ID (water-soluble Ink).
10 and export markings (waterink). 10 (water-soluble ink).
3-1/2" poly.
ID (water-soluble ink).
3-1/2" poly.
ID (water-soluble ink).
3-1/2" poly.
ID (water-soluble Ink).
3-1/2" poly. 3-1/2" poly.
ID and export markings (watersoluble ink). ID (water-soluble ink).
3-3/4" full wrap-around paper Insert with unpasted seam.
10 and export markings (watersoluble ink).
3-3/4" full wrap-around
ID (water-soluble
paper Insert with unpasted Ink).
seam.
3-3/4" full wrap-around
10 (water-soluble
beater white paper Insert
with unpasted seam.
Georgia-Pacific 5W 40H ZM $163.54 $165.02 $172.30
_________ Stone BH-- 40M -- 20R
$154.85 $155.75 $161.30
238.75 239.90 247.55 217.50 218.35 223.60
200.75 202.25 209.55 192.50 193.40 199.00
171.35 172.85 180.85 165.15 166.05 176.05
171.35 172.85 180.85 165.15 166.05 176.05 171.35 172.85 180.85 165.15 166.05 176.05
173.30 174.75 182.80 167.40 168.30 178.80
232.50 233.95 242.00 222.40 223.30 229.75
173130 174.75 182.80 166.15 167.35 173.80
374.05 375.55 382.80 355.55 356.45 362.05 276.70 278.20 285.45 268.00 268.90 274.45 532.45 533.90 541.20 475.20 476.05 401.30
SPEC. NO./ DESCRIPTION/ SIZE______ 25-1401-1 ACM-White 22 x 25-1/2 x 4-1/2 25-1401-2 ACM-Brown 22 x 25-1/2 x 4-1/2
25-1401-E ACM-Export 22 x 25-1/2 x 4-1/2
COST/M PRICING EFFECTIVE 1/1/SB LOCATION: Three Forks. Montana
CONSTRUCTION
4/50 FBW (watersoluble adhesive)
3/50 extensible (water-soluble
ad hesive)
OR
3/50 NK (watersoluble adhesive) 2/50, 2/60 NK (water-soluble adhesive)
INSERT
PRINTING
3-1/2" full wrap-around ID (water-soluble beater white paper Insert ink), with unpasted seam.
3-1/2" full wrap-around paper Insert with unpasted seas.
ID (water-soluble ink),
3-1/2" full wrap-around paper insert with unpasted seam.
ID and export markings (watersoluble ink).
Note: The above prices do not Include anti-skid coating.
JS~
Georgia-Pacific 5aM TOR 20M $410.95 $412.40 $419.70
Stone soM TOM 20M 1377.00 1377.85 $383.10
242.60 244.10 251.40 241.45 242.45 248.80
290.30 291.80 299.10 282.45 283.35 288.95
SPEC. NO./ DESCRIPTION/ SHE 27-0501 Roller Mill-Domestic 19 x 22-1/4 x 4-3/4
27-0502 Roller Mill-Plain 19 x 22-1/4 x 4-3/4
27-0503 Rol ler MillChlorite-Brown 19 x 22-1/4 x 4-3/4
27-0504 Roller M1ll-Glac1er 19 x 22-1/4 x 4-3/4
27-0505 Roller Mill-Cosmetic 19 x 22-1/4 x 4-3/4
27-0507 Roller M111Chlorite-White 19 x 22-1/4 x 4-3/4
27-1104 Mistron Domestic-Brown 22 x 35-1/2 x 4
27-1106 Mistron Domestic-White 22 x 35-1/2 x 4
27-1301 Mistron Domestic-Brown 25 x 29-1/2 x 5
27-1401-1 Mistron Dens./Class.White 22 x 25-1/2 x 4-1/2
27-1401-2 Mistron Oens./Class.Brown 22 x 25-1/2 x 4-1/2
CONSTRUCTION 3/50 NK
3/50 NK
3/50 NK
3/50 NK
2/50, 1/60 NK inner plies; 1/50 white kraft outer ply 3/50 FBW (wateradhesive).
2/50, 1/60 NK (water-soluble adhesive) 3/50 FBW (water-soluble adhesive) 3/50 NK (water-sol uble adhesive) 3/50 FBW (water-soluble adhesive) 3/50 NK (water-soluble adhesive)
COST/M PRICING EFFECTIVE 1/1/88 LOCATION: Grand Island. Nebraska
INSERT 3-1/2" poly seal.
PRINTING One-side, one-color.
Georgi a-Pacif1c
"T R --
--- 2011"
$173.IS S175.03 182.30
Stone " T O -- 40H
TDM
168.70 5169.95 176.00
3-1/2" poly seal.
One-side, one-color. 173.15 175.03 182.30 168. 70 169.95 176.00
3-1/2" poly seal.
One-side, one-color. 173.15 175.03 182.30 168.70 169.95 176.00
3-1/2" poly seal.
0ne-s1de, one-color. 173.15 175.03 182.30 168. 70 169.95 176.00
3-1/2" full wrap-around white kraft insert with unpasted seam.
One side, one color. 240.85 242.75 249.35 252.30 253.65 259.25
3-1/2" full wrap-around beater white insert with unpasted seam.
One-side, one-color (water-soluble ink).
245.40 247.30 253.90
260. 50 261.90 267.50
3-1/2" crepe tuck-in sleeve.
One-side, one-color (water-soluble ink).
271.30 273.15 280.45
274. 70 276.00 282.45
3-1/2" FBW crepe tuck-in One-side, one-color
sleeve.
(water-soluble ink).
385.15 387.05 394.30
345.30 346.50 351.35
3-1/2" crepe tuck-in sleeve.
One-side, one-color (water-soluble ink).
25B.90 260.80 268.05
270.75 272.05 278. 20
3-1/2" full wrap-around One-side, one-color beater white paper insert (water-soluble ink). with unpasted seam.
300. 35 302.20 308.80
317.35 318.70 324.15
3-1/2" full wrap-around One-side, one-color paper insert with unpasted (water-soluble ink). seam.
203.00 204.85 211.48 215.55 216.90 222.40
LE H M A N 01069
Note: The above prices do not Include anti-skid coating.
& J *jc c s r > r j * c ''
,
34rUc^> *
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ff fiTV' r+ '
je ttre v P - M CK e o n
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One
pPPBaalunPee^^r^-, .n,,Cy^pol1am0z59pa6Fa.
q
"(RSsM M "
LEHMAN 01070
LE H M A N 01071
SPEC. NO./ DESCRIPTION/ SIZE 23-0501 Roller Mill 1B-1/2 x 23 x 3-1/2
23-1101 Vertical Mill 20-1/2 x 25 x 3-1/2
23-1103 Vertical Mill 22 x 25-1/2 x 4-1/2
CONSTRUCTION
2/40 NK tinner plies), 1/50 white kraft outer ply)
2/40 NK (Inner plies), 1/50 white kraft outer ply)
2/40 NK {inner plies), 1/50 white kraft outer ply)
COST/M P R IC IN G E F F E C T IV E 1/1/88 LOCUTION: A lp in e , Alabam a
INSERT 3-1/2" poly.
PRINTING One-side, one color.
Georgia-Pacific SOR TOR-- $189.38 $191.31 $198.80
3-1/2" poly.
One-side, one-color. 215.81 217.73 225.22
3-1/2" poly.
One-side, one-color. 234.71 236.63 244.12
Note: The above prices Include ant1-sk1d coating.
SPEC. NO./ ' DESOIIPTION/
SIZE
29-0501 Roller Mill 19 X 22-3/4 X 3-3/4
29-1002 Vertical Mill 22 X 25-1/2 X 4-1/2
CONSTRUCTION
2/40 NK {inner plies), 1/50 white kraft (outer ply)
2/50 NK (inner plies), 1/50 white kraft (outer ply)
COST/M PR IC IN G EFF EC T IV E 1/1/68 LOCATION: S o u th P l a i n f i e l d , M3
INSERT 3-1/2" poly.
PRINTING One-side, one-col or.
Georgia-Pacific 80H 40M 2om $205.50 $207.46 $215.05
3-1/2" poly.
One-stde, one-color. 250.94 252.90 260.49
Note: The above prices include anti-skid coating.
LEHMAN 01074
L E H M A N 01075
A IG N ER FO RM NO. 84016 . PRINTED IN USA
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S IG N E R FORM NO. 84016
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LEH M A N 01079
E N E R G Y PSA G E REPORT \.<r _________
L o c a tio n
So . P la in f ie ld , N . J .
TONS PRODUCED
JAN. FEB. HAR. APR. MAY JUNE JULY AUG. SEPT. OCT. NOV.
- Total-.(dryed) " Roller Mill------
Vertical Mill
391 -
356
35
502
437 65
534 403 131
536 445
91
.487 358 129
458 397
61
496- 489 395 394 101 95
408' 296 / B O 112 3 4
:- - .
' ELECTRIC :> - V
DEHAND COST
KW-Demand ` KWHKWH/Ton
Cost RC+imal-i,rr Cost/Ton
1.105
1.330 1.439
410.
604. 518.
4 5 rRoo 5 5 .800 70.700 m a i n 16 131 .46
3.423 3.476 3.800
8 .7 8
6.92 7.11
1,460 502.
55.800 104.1
3.467 6.47
MID MONTH BILL 3 .412 3 .9 5 8 4 .0 9 2 4 .1 4 0
NATURAL -GAS
- MCF " MCi/Ton-: :-- Cost E stim ated -
316.6 .812 1.715
Cost/Ton
4.3Q
389.9 .777 2,012
4.01
342 .640 1.856
3.48
223.3 .417
1,228
2.79
MID MONTH,BILL *1.702 2.012 . -1.979 1 :4 9 3
NO 2 DIESEL FUEL [LOADER ; ONLY)
Gallons . Gallons/Ton
Cost" Cost/Ton .
134 .343 102 .261
.110 .219 84 .167
r.120
.225 85
.159
111 .206 79 .147
,
PROPANE (FORK L IF' ?S ONLY - . ' '.
-Gallons Gallons/Ton 'Cost--Cost/Ton
R7 .210 ; 86 ` .220
65 -.129
68 ' .135
-
105
.197.
Ill
.208
97 .181
102 .190
1.419 " 1.498 1.442 506. 518. 466.
61.400 50.600 .58.600 176.08 110.48 118.15
3.057 6.28
3.695
_3.258 3.287
J.ll 6.63
3.879 3.359
1.748 518.
58,. 400 119.43 3.943. 8.06 4.604
1,531 / . V z 510.
47.700 3 S, 40 o 115.69
.3.475 .
8.52
3,786 .afegg...
234 .480 1.257
2.58
"l r212
162.5 .355 860
1 .88 1.016
181.3 151.5 .366 .310 959 822
1 . 9 3 . 1 -6R
823 -- 1 r067`-'
120. .294 658 1.61
135 .277 90
.185
69 .151. 49
.107
.65
.131 46
.093
.100
.204
72
.147
62
45TM .110
/
128 . 283 100 .205
.6 8 .143 106 .231
'
86 ^173
91 .183
93 .-,190 98 .200
87 .213 91
.223
GASOLINE [NOT USE! > IN PR DDUCTIC N)
r*--^
Cost
110 774 86.
88 109
52
101 92
64
DEC. ' 1 TOTAL
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LEHMAN 01080
TONS PRODUCED - Total-, (dryed)
~ foxier Mill
-.Vertical Mill
-- - .
i-
JAN.
391 356
35
FEB.
507 437
65
MAR.
534 403 131
ENERGY USAGE REPORT Lg8 3 ___________ ;'
Location So. P la in fie ld , N. J .
APR.
536 445
91
MAY
487 35B 129
JUNE
458 397
61
JULY
496395 101
AUG.
489 .394
95
_
SEPT.
40R79fi 1 1 2 ___
OCT.
NOV.
DEC.
TOTAL
ELEGXRIC :
-- DE M A N D COST KW-Demand
- K W H - liWH/Ton
Cost/Ton
.. M I D MO NT H HI M.
NATURAL GAS
- MCF'
MCF/Ton-
"
Cost E stim a te d
Cost/Ton
" . MID MONTH BILL
NO 2 DIESEL FUEL
Gallons r GalIons/Ton
C o s t -----------
Cost/Ton
1.105
1.330 1.439
410.
604.
518.
a* Ann 55 non 70.200
11 7 44 m _ ift 131.46
3.476 3. RO O
8.78
6.92
7.11
3.412 3.958 4.092
316.6 .812 1,715
389.9 .777 2,012
342 .640 1,856
4. 3Q
4 01
3.4R
1 _702 -2.012 -1--979 1L0A D E R 3 ON LY )
134 .343 102 .261
- 110 .219 84 .167
- 120 .225 85 .159
1.460 502. 55.HOO 104 _1 3.467 6.47 4.140
223.3 .417
1.228 2.29 1 1493
111 .206 79 .147
1,419 ~ 1.498
506.
518.
1.442 466.
61.400 50.600 5R.60D
17 6-OR 110.4R 11R.15
3.057
3.25R 3.2B7
6.28 3.695
7.11 3.879
6.63 3.359
1.748 518.
1,531 510.
5 R r40n 4 7 , 2 0 0
119.43. -- 115.69.
3.943__ 3J4 J 5 _ 1
8.06
8.52.
4.604
3.786
234 .480 1,257
2.58 1.212
162.5 .355 860
1-88 1.016
1B1.3 151.5
120.
.366
-310
.294
959 822
658
1.93 _ 1 .68
1.61
*823' \ _ 1 .06 7" ,, 8 1 7 - ,
135 .277
90 .185
69 .151 49
.107
65 .131
46 .093
. 100 .204 72
.147
62
?5 45" .110
P R O P A N E - fFORK L I F f'S O N L Y
-Gallons Gallons/Ton Cost Cost/Ton
R7 .710
Rfi .220
65 . _1 29
68 .135
> - . *.
105 . 19.7-
111 .208
' -
97 - .181
102 .190
-' --
128 ._ - .283
100 .205
68 86 .143 .173 106 91 ,231.. _ .183
93 -.190
_ Z ______ 2 1 3 -----
98 _ a i ______ .200 _ ._ .223
G A S O L I N E CNOT USE! ) I N P R 3DUCTIC N) V- -
Cost
110 774 86
88
109 52
101 92
64
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LEHMAN 01081
TONS PRODUCED - T o t a l - , ( d r y ed.)
" Koxier Mill
..Vertical Mill
1 JAN. ] ,Q1
FES.
Gn? 417
65
MAR.
534 4D3 1 31
E N E R G Y USAGE REPORT 1,98?'
L o c a tio n
APR.
536 445
91
MAY
487 358 129
JUNE
458 397
61
JULY
496395 101
AUG.
489 . 394
95
SEPT. 1 ifc
OCT.
So . P la in f ie ld , N. J .
NOV.
DEC.
TOTAL
EL EC TR IC .V
nRMAKn rnsT KW-Demand
/-/-<-?" <-- : / 3 3 410. ' 604.
tm1 1 tJfU
r 518.
502.
* K W H - ifWH/Ton
ak cann
Ron 7n ?nn ^ .nnn
117 A A m if; i n 4G m a i
3 .423 3.476 3.800
3.467
Cost/Ton
R 78
6.92
7.11
6.47
HID MONTH HILL NATURAL, GAS
1.41? 3.958 4.092 4.140
- MCF-" "" MCF/Ton-
316.6 .81-2
389.9 .777
342 .640
223.3 .417
^ O S t Estimated
1,715 2,012 1,856 1,228
Cost/Ton HID MONTH BILL
A IO * 1 7fl?
AM ?.m ?
1 dft 1 .979
2.29 -1 .493
NO 2 DIESEL FUEL (LOADER 3 ONLY)
Gallons Gallons/Ton
134 .343
.1 1 0 .219
120 .225
111 .206
Cost"
102 84 85 79
Cost/Ton . .
.261
.167
P R O P A N E - ( F O R K LIF' IS O N L Y 1 -
.159 .... t,.
.147
-Gallons
Q? fiK in5 Q7
Gallons/Ton
. 71 n , 1 7Q
1Q7. - .181
Cost
Cost/Ton
HR ' ??n
fiR ' 1 11
102
135 .208 ` .190
G A S O L I N E (NOT USE] I N P R 3D UC TI C N)
'llfe.
Ri .don 176.OR 3.051
6.28 3.695
234 .480 1.257 7.58 1 .212
135 .277
90 .185
178 .283 inn .205
'518.
Apte-
/466.
5 n rfinn 58 . 6 0 0
n n dH 118.15
3.258 3.287__
7.11 16.63 3.879 3.359
LS3 f 1
- 5 l i L ___
58 _dnn V7. 119.43_ ftS'*6? 3 r943 3 fi.T T
8.06
4.604 t7 8 \
162.5 .355 860
1 -RR 1 .016
181.3 .366 959
1.93 -R73 -
151.5 .310 822
1 .6R 1 rnfi7 _
/2i
-HW
/.U
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69 .151 49
.107
.65 .131 46 .093
100 .204
72 .147
ti.
___
' 68 .143 106 .231
86 .173
91 .183
93 ,190 98 .200
.3 0 . ___ __
S i ____
-^3_
ts"
Cost
110 774 86 88
109 52
101 92
if. -
1
J
1 !
LEHMAN 01082
TONS PRODUCED - Total-, [dryed)
' Roller Mill
vertical Mill ;- . -
JAN.
FEB.
MAR.
ENER G Y OSAGE R E P O R T 3-98
APR. MAY JUNE JULY AUG.
.
L o c a tio n
SEPT. OCT.
S o . P la in f ie ld , M. J .
NOV. DEC. TOTAL
- -Ov .:,, .
ELECTRIC--
KW-Demand 'KWH~ -
KWH/Ton
" COSt
: -
Cost/Ton
DEMAND COST
NATURAL GAS
MCF~
1
MCF/Tonr Cost .....
j
Cost/Ton
- ." - r
. .__ *
NO 2 DIESEL FUEL [LOADER 5 ONLY)
Gallons . GalIons/Ton
n.
Cost" Cost/Ton
PROPANE (FORK LTFr?S ONLY I Gallons Gallons/Ton
Cost .Cost/Ton
> . . . fc.
GASOLINE (NOT USE! ) IN PR DDUCTIC N) '`___
Cost
' ' - f
*% - A." h!- *-
LEHMAN 01083
TONS PRODUCED
- Total-, (Oryed)
- R o l l e r M i l l
-Vertical Mill
*; -
< -.
JAN.
FEB.
MAR.
ENERGY USARE REPORT 19 B O - . 1
L o c a tio n
APR. MAY JUNE JULY AUG. SEPT. OCT. ,,
So . P la in f ie ld . N. J .
NOV. OEC. TOTAL
* *
1/. * \
ELECTRICKW-Demand
- KWHi RWH/Ton
1 Cost '
Cost/Ton DEMAND COST N A T U R A L :GAS . MCF-" " MCF/Tonv C o s t ......
Cost/Ton *' ... :
NO 2 DIESEL FUEL Gallons
1 GalIons/Ton C o s t ---Cost/Ton
! [.LOADER 5 ONLY)
-..
PROPANE- fFORK LIF' 'S O N L Y -Gallons Gallons/Ton Cost Cost/Ton
- ' ' ....
G A S O L I N E CNOT USE3 ) I N P R 3DUCTIC N] * "-:,
Cost
- - -
...... '
.TT.' w* _____
L E H M A N 01084
k U'XTI'.icai. s y s t e m prkvf.ntati vk m a i n t e n a n c e
1.0. 1.1.
in tro d u ctio n . E l e c t r i c powur it .1":-l. r ! bn r.i on nyattniK g k - v e ry to le r a n t o f n e g le ct anti cuinuwha c
le s s to le r a n t o f abuse, Fa :i .1u re.y, when they o ccu r, v a ry from those th at are minor annoy
ances to those tluil: a rc c m la s t t o p ic . F a ilu r e s can be minimized by the employment of some sim ple p re v e n ta tiv e maintenance procedures and housekeeping.
2.0.
sc o pe.
*'
2.1.
The p ro v is io n s o f th is document cover suggested a c ce p ta b le methods o f p reve n t
a t i v e maintenance of e l e c t r i c a l power system components but do n ot in clu d e c o n tro l c i r c u i t s ,
power operated c i r c u i t breakers or f i n a l c o n tro l elem ents. D e fin it io n s of terms s h a ll be
1 In accordance w ith the c u rre n t r e v is io n o f the Nationp E l e c t r i c a l Code.
.
3.0.
PREVENTATIVE MAINTENANCE.
3.1.
SWITCHBOARDS.
WARNING
POWER MOST BE TURNED "O FF" TO THE SWITCHBOARD BEFORE ANY OF THE FOLLOWING
MAINTENANCE OPERATIONS ARE PERFORMED. USE A VOLT METER TO PO SITIVELY CHECK
THE INCOMING L IN E TERMINALS TO BE CERTAIN THAT THE SWITCHBOARD I S TOTALLY DE-ENERGIZED.
OBSERVE ALL WARNING AND INSTRUCTION LABELS.
LEH M A N 01085
P e r io d ic maintenance on the switchhoard in clu d e s c le a n in g , lu b r ic a t io n and the
e x e rc is in g of component p a rts . The in t e r v a l between maintenance checks can v a r y , depend-
upon the amount of usage and the environm ental co n d itio n s of each i n s t a l l a t i o n . The
maximum in s p e c tio n p e rio d s h a ll not exceed one y e a r. Always in sp e ct the sw itchboard a f te r
a fau lt.
3 .1 .1 .
GENERAL -INSPECTION.
3 .1 .1 .1 . Vacuum the switchboard in t e r io r to remove d e p o sits o f d u st, d i r t and other
extraneous m a t e r ia l. Bo not use p re ssu riz e d ai r as t h is may blow d i r t in to the o p eratin g
mechanism or onto c o n ta ct s u rfa c e s . T h is c o n d itio n can r e s u lt in lo c a l o verh eatin g and
f a i l u r e due to e it h e r a rc in g or high co n ta ct r e s is t a n c e .
.
3 .1 .1 .2 . Check the in t e r io r of the switchboard fo r in d ic a tio n s of m oisture. M oisture
can cause in s u la t io n breakdown and ra p id o x id a tio n of cu rre n t c a rry in g p a rts . Take any
necessary measures to e lim in a te m oisture and s e a l le a k s.
.
3 .1 .1 .3 . Check fo r sig n s of rodent n e stin g and i f n ecessary use a good ex term in atin g
technique in the are a o f the sw itchboard. Do not use b a it type exterm inants in s id e the
s w itch b o a rd .
3 .1 .1.4 . Inspect a l l devices i
,
, cracked or m issing p a rts and re p la c e
as req u ired .'
LEH M A N 01086
(3 )'
3 .1 .1 .5 . M anually open and c lo s e sw itch es and c i r c u i t b reakers s e v e r a l times to check
operation. "
3 .1 .1 .6 . Check to a s c e r t a in th a t a l l in te r lo c k s and key lo ck s fu n c tio n p ro p e rly .
3 .1 .2 .
BUS BAR JOINTS AND LUG TERMINATIONS.
WARNING
POWER TO THE SWITCHBOARD MUST BE "OFF" BEFORE SERVICING BUS BARS AND
LUG TERMINATIONS. 3 .1 .2 .1 . Check torque on b o lts and nuts at bus bar j o in t s to m anufacturers s p e c ific a t io n s 3 .1 .2 .2 . Check a l l bus bar j o i n t s and lugs fo r any p i t t i n g , co rro sio n or d is c o lo r a tio n
r e s u lt in g from high tem peratures or s u b je ct to a f a u lt c o n d itio n . I f such damage has o c c u rre d , the a ffe c te d p a rt should be cleaned or re p la c e d . I f cle a n in g i s re q u ire d , use
a non-abrasive cleaner.
CAUTION: DO NOT SAND OR REMOVE THE PLATING ON ANY ALUMINUM PART.
ANY DAMAGED ALUMINUM PART SHOULD BE REPLACED.
3 .1 .2 .3 . Check the r i g i d i t y of a l l bus bar b racin g and tig h te n where n ecessary. 3 .1 .2 .4 . Check a l l main l i n e sid e lugs and ALL load s id e lu g s on c i r c u i t breakers and s w itch e s fo r proper torque in accordance w ith the m anu factu rers s p e c if ic a t io n s . Where compression type lugs are used, check the torque on the b o lts which fa s te n the lugs to the bus bar or phase co nn ecto r.
LEHMAN 01087
(4 )
3 .1 .2 .5 . Re-tighten a l l control w irin g term inations at re la y s , meters, term inal blocks, etc
3 .1 .3 .
CIRCUIT BREAKERS.
3 .1 .3 .1 . Where a p p lic a b le check to see th a t a l l b o lts are tig h ten ed to proper torque valu es
3 .1 .3 .2 . Vacuum or wipe c le a n .
3 .1 .3 .3 . Test the c ir c u it breaker tr ip .
3.1.4.
GROUND FAULT PROTECTION SYSTEMS.
3 .1 .4 .1 . Check a l l term in atio n s fo r tig h tn e ss and co rro sio n . Test GFI in accordance w ith
the m anufacturers in stru ctio n s
3.2.
PANEL BOARDS AND LOAD CENTERS.
WARNING
POWER MUST BE TURNED "O FF" TO PANEL BOARDS AND LOAD CENTERS BEFORE ANY
MAINTENANCE OPERATIONS ARE PERFORMED.
3 .2 .1 .
P a n e l boards and load cen ters should be vacuumed out and te rm in atio n s checked
f o r tig h tn e s s and evid en ce o f co rro sio n a n n u a lly . More freq u en t in s p e c tio n maybe re q u ire d
in lo c a tio n s where high le v e ls of v ib ra tio n and/or extrem ely dusty cond itio ns p r e v a il.
3.3.
CONDUIT AND OTHER WIREWAYS.
3 .3 .1 .
Large q u a n tit ie s of product dust may accum ulate in co nd uits and on the h o r iz o n ta l
s u rfa c e s of re c ta n g u la r wireways or ducts as a r e s u lt of dry g rin d in g and m illin g o p eration s These accum ulations in s u la te c i r c u i t conductor runs th e rm a lly and can c o n trib u te to
LEH M A N 01088
a ccelerated degradation of the e le c t r ic a l in s u la tio n of the conductor. Accumulations of
dust should be removed p e r io d ic a lly as in d iv id u a l p la n t o p e ratio n s re q u ire .
3.4.
SHORT CIRCUITS.
3 .4 .1 .
Norm allyj the overcurrenc p ro tective device in a c ir c u it w ill prevent e i'e c tric s l
damage except at the p o in t where the sho rt occurred. The s h o rt c i r c u i t cu rre n t may
cause damamge to conductors due to m echanical and/or therm al s tr e s s .
The in te n s e heat generated during a sho rt w i l l d e stro y the conductor e l e c t r i a l
in s u la t io n in the a ffe c t e d area and may cause carbonized m a t e r ia l d ep o sits in e l e c t r i c a l
equipment.
The a ffe c te d equipment should be cleaned fo llo w in g the equipment m anufacturers recommended procedure. F o llo w in g c le a n in g the equipment should be meggered fo llo w in g
the m anufacturers procedure and minimum megohm v a lu e s .
3.5 PERIODIC INSULATION BREAKDOWN TESTS.
3 .5 .1 .
Though not r e q u ire d ) i t i s recommended th a t megger te s t s be performed on a l l
main s e r v ic e ) feeder and branch equipment and conductors at le a s t eve ry f i v e years or
more fr e q u e n tly as in d iv id u a l lo c a tio n s may re q u ire due to en vironm ental or o p eratin g
extreme conditions.
REL/fjm
LEH M A N 01089
COMPANY (Owner) COMPANY (User)
Cyprus Minerals Company APPROPRIATION
CIMC - T a lc_________ LOC/'DEPT CIMC - T a lc_________ LOC/DEPT
S. Pla in fie ld M ill S. P la in fie ld M ill
Page ___ of
APPROPRIATION NO.
-
SUPPLEMENT N O . ______________
BRIEF DESCRIPTION OF PROJECT
=
=
R e s to re and upgrade e l e c t r i c a l power main s e r v ic e and fee d er d is t r ib u t io n system.
"
TO BE COMMENCED 8 - 1 7 - 8 6 TO BE COMPLETED 1 DATE
9 - 2 6 - 8 6 COMPANY OWNERSHIP % 1 0 0 DATE
ESTIMATED GROSS COST $ 8 8 , 2 3 5 . 1
P ro p erty C la s s ific a tio n , Sub D escriptio n and General D e sc rip tio n of item (s) o r Work as Appropriate
Estimated Net Cost
3526 E l e c t r i c a l s e r v ic e , d is t r ib u t io n , m etering and main breaker equipment, in s t a lla t io n & b u ild in g m o d ifica tio n .
REMARKS
I I AUTHORIZED I I RECOMMENDED I I REJECTED
SUPERVISOR
DATE
TOTAL THIS AUTHORIZATION __ BUDGET ESTIMATE ____________ PREVIOUSLY AUTHORIZED _____ TOTAL PREVIOUSLY AUTHORIZED
PLUS THIS SUPPLEMENT
REVIEWED BY
DEPARTMENT
DEPARTMENT
TITLE Form 20-1000 (6 -3 5 )
INITIALS
DATE
INITIALS
DATE
ACTION BY MANAGEMENT DATE COMMITTEE (IF REQUIRED)
L E H M A N 01090
AUTHORIZATION FOR EXPENDITURE CYPRUS INDUSTRIAL MINERALS COMPANY
TALC DIVISION
Location Location No. Asset Life
South Plainfield, N.J. 32620029 20 Years
AFE No. Class Date
3526 10-7-86
TITLE:
PROJECT MANAGER: R. E. Leonard ?
ESTIMATED COST:
$88,235.19
FINANCIAL Justification:
see Attached
ESTIMATED COMPLETION DATE:
9-26-86
APPROVAL :
..
DATE
Cyprus Minerals President
_____________________________ ____
Cyprus Minerals Exec. Vice President and Chief Financial Officer
_____________________________
____
CIM President
' _____ '________ _______________ ____
CIM Senior Vice President
. _____________________________
____
TALC DIV. V.P. & General Manager
_____________________________ ____
TALC DIV. V.P., Operations
______;_______________________ ____
TALC DIV. V.P., Marketing
_____________________________ ____
TALC DIV. European General Manager
_____________________________ ____
TALC DIV. Technical Services Manager _________.____________________ ____
TALC DIV. Manager - Mills
_____________________________
____
TALC DIV. Manager - Mines
~ _________________________ _______
TALC DIV. Chief Engineer
\ ____________________________ ____
TALC DIV. Location Supervisor
_____________________________ ____
TALC DIV. Administrative Manager
_____________________________
____
TALC DIV. Safety Department
_____________________________
____
TALC DIV. Quality Control Manager
_____________________________
____^
02/13/86
LEHMAN 01091
7 -
1.0. 1.1. 2.0. 2.1.
3.0. 3.1. 3.1.1.
TITLE.
Restore and upgrade electrical power main service and feeder distribution systems.
DESCRIPTION. Purchase and install equipment necessary to restore electric service to the South Plainfield plant and upgrade the service from 1200.ampere, 460 volts, three phase AC to 2000 ampere, 460 volts, three phase AC. The additional capacity is needed to meet the present full load requirements as well as to allow for future addit ional load requirements.
PROBLEMS.
PRIMARY PROBLEM.
The main electric service to the plant was destroyed by a short circuit and electrical fire on 8-15-86. At the time no main service disconnecting device existed on the plant side of the public power utility's step down transformer. The feeder circuit breakers were connected directly to the transformer secondary through a four conductor bus bar system. (Figure 1)
Figure 1
4 FUSED DISCONNECT
rrrn
13.2 KV/ 460/265 WYE
1000 KVA 3-Phase
1200 AMP BUS
The 600 amp breaker failed to trip on overload. This allowed current to be drawn until the utility company's pole mounted fuse links dropped.
3.2.
SECONDARY PROBLEMS.
3.2.1. 3.2.1.1.
LOCATION.
.
The location of the main breaker panel on the second level of the building stretches the requirement of ready accessibility specified by the NEC.
3.2.2.
SYSTEM LOAD.
3.2.2.1. The 1200 amp system was maximally loaded.
LEHMAN 01092
(2)
4.0. 4.1.
5.0. 5.1.
5.2.
SOLUTION,
'
Provide restored serviceconsisting of: a) 2000 amp main service. b) 2000 amp main service disconnect. c) feeder distribution breakersd) CT metering section. e) deal front switchborads. f) ground floor location. g) replace damaged conductor.
'
COSTS.
`
Purchased items:
a) switchboard consisting of:
2 - dead front switchboard sections.
1 - CT section.
1 - 2000 amp, 3 pole, main C/B with GFI.
1 - 600amp, 3
poleC/B, type MHL.
4 - 400amp, 3'pole C/B type IL.
7 - 200amp, 3 pole C/B type IK.
1 - .100amp, 3 pole C/B type IF.
all copper bus
square D company drawing #47-34699-00
. ''
$33,400.00
b) freight (dedicated truck) Tollie Freight Lines
2,609.44
c) air conditioner for the electrical equipment room
626.90
Grainer Stock #314251, Schneider Electric (Labor & material)
d) welder/generator
2,283.75
e) galvanized sheet metal roof covering .
403.10
f) lighting fixtures
,
. 200.00
' SUB TOTAL
$39,523.19
Contracted Services:
a) contract with Albert Romano, Inc. for expansion of existing storage room to house electric-al equipment, trenching and finishing underground electric service entrance.
b) contract with Schneider Electric, Inc. for labor and materials to restore electric service and to install company supplied lectrical equipment.
' SUB TOTAL
Contingency
TOTAL
$12,212.00
35,000.00
$47,212.00 1,500.00
$88,235.19
LEHMAN 01093
*0) %
6.0. 6.1. 6.1.1.
6.2. 6.2.1.
6.2.2. 6.3.
EQUIPMENT AMD MATERIALS DESTROYED OR OTHERWISE UNUSABLE AS A RESULT OF SHORT CIRCUIT AND ELECTRICAL FIRE.
EQUIPMENT.
a) CT section.
b) bus bar system - internal, copper, J in. X 2J ,in. X 30 ft., 4 conductor, 3
phase.
c) bus bar system, external, copper, | in.X 2 \ in.X 45 ft, 4 conductor, 3 phase.
d) 1 - 600 amp., 3 pole C/B. 2 - 400 amp., 3 pole C/B. 1 - 225 amp., 3 pole C/B. 1 - 200 amp., 3 pole C/B. 1 - 70 amp., 3 pole C/B.
MATERIALS.
Conductors:
SIZE
INSULATION
350 MCM 300 MCM 0000 AW6
4 AW6
THW THW THW THW
Fittings :
8 in. sq. wire duct 20 ft.
3 in. conduit, steel 40 ft.
3 in.' LB -
4 each.
QUANTITY (APPROXIMATELY)
2250 ft 2100 ft 1000 ft 1800 ft
All the items,.in para. 6.1 and 6.2 were purchased and installed in 1965 and 1966.
REL/fjm
LEHMAN 01094
PAGE
1
service: ij.se h i story for the following ACCOUNT NUMBER 52518950 3?
CUSTOMER NAME CYPRUS IN!) MINERALS SERVICE: ADDRESS 651 METLJCHEN AVE
,,ECTRIQ RATE'
SOUTH PLAINFIELD
07080
ON PEAK ON PEAK
BILLING MEASURED BILLED
MONTH
KW
KU
JAN 86 FEB S6 MAR 86
APR 86 MAY 86
- JUN 86 JUL 06
.0 155,2
.0 174.4
.0 302.4
.0 177.6
.0 340,8
. .0
88.0 94 *4
>
V iF 5
^ rt*.
8.0 41.6 126.4 ( 6,4
9.6
"1U 1 *.
512.0 481.6 465.6 536.0
ON PEAK KWH
9,280 14,080 49/-70 1 1 , 80 49,600
9,600 9,920
END OF REPORT
y o ,i/o
MORE
LEHMAN 01095
INTERME. KWH
320 640 320 320 1,280 160 480
OFF PEAK KWH
43,680 69,920 47,200 ' 56.800 - 49,280 r 55,680 53,760
TOTAL - KWH
' 53,280,GG 84,640.00 97,280.00 68,800.00
100,160.00 . 65,440.00
64,160,00
MONTHLY BILL SPECIAL
ELECTRIC
BILL
a; CONDITION
$4,446.78 $6,199.09 $8,866.68
$3,490.72 $9,410.86 $4,631.62 $4,719.47
END OF REPORT
<= MORE
LEHMAN 01096
PAGE
1
SERVICE USE HISTORY FOR THE FOLLOW MG ACCOUNT NUMBER 52518950
CUSTOMER NAME CYPRUS' IND MINERALS SERVICE ADDRESS 651 METUCHEN AVE
GAS BILLING FATE MONTH
SOUTH PLAINFIELD
07000
MONTHLY BILL
GAS
THERMS
$
SPECIAL BILL
CONDITION
L.VG
JAN B6 FEB 06 MAR 06 APR 06 HAY 86 JUN 86
JUL 06
3,061 .0 5,200-0 5,441 -<)
3,300-0 5,263-0 3,369-0
2,652-0
$2,344.83 $3,167-40
$3,260 - 03
$2,019.65 $3,157-94 $2,059-86
$1,644.17
END OF REPORT
LEHMAN 01097
NAME -V f f i * s J .f it tf-51
ADDRESS ^<tAucK<v>n
SERVICE T*1! I A E fc AV_ S
USE
RECORD
s a - 5 ^ 9 5 0 -^
ACCT. NO.s n - \ - c _% HEATING
PiO. P ^ a iQ 'Ts^lcS,
RATES: ELECTRIC. I CL . GAS_ LvlG-
FACILITIES CHARGE
ELECTRIC
MO.
TOTAL KWHP
night
KWHft
j "MSS o
1477 t
F *1 ifi-V o
i74"-l
M S 3 i-ct o 2.5'c`i
A 1 n i-t t 1 Iffo*
M fe *feu c '' 2, 44|
J V Cf 2-c-3>S 0
J ia?i?o
.S9 45lr
A
4 C t-c o
t- S Lt o
S \" "FOC.
o J?1)"!loO m * + 0
N o 'VH'1!( u
D 3 NLS
o
c A y .K - t X
h e a t in g d e m a n d c r e d it .
GAS
MEASURED PAY KW KW
REVENUE
THERMS
M S L * Z/X
Io fcl.6
fl.^ .3
~in7. < t
3<iV7
l, i l O ' V v
/ l V . z5T
(Tlo-ot
` ,o
___ *<>7.98
4 v. c 2 > %
_blSv^ 2 1 % 6"7(o.o 2 f%
_ M n t.-V U '/S^I. L> US*/-
US 4.4
. 4 liiCrS'y llfiUs.oT
. 44-viT -vie
n\.qi
<\Z3k S3 \ olI=.")V
.Lo l .t,
ioT >3,7 s'
m-v 1 "i o H- "
m \ m * rt WI
5^47 Va^T ^1 1T
.
7v> J rci'j
KW
revenue
Is'i'i. u v
v m S 'i
3 H (d "V">i 1to -v 1.4 1L .13 3 S'''!1.ts^ a^o.^a t. cel. (L l'^. 3 Iv, 3-^
%L lo.4 3 I-f ST-f . 19
IflJ 'SM'
J
F
M
A
M
J J A
5
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S 9 3 6 t> ?o o 6 9 9 Ho Qm zo
-Wo
l^LS o H3L0
S 7 to / 6 YOO t * <tL o
35^0
<7 1 If
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J l39 -o 1 3JH o JcCUf Ub^S-
SVF<
933.4
n \ 2 *> W . f c ! S2 . _ -W97.F ^ 3 5 5
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HHHl
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7L in - * *
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m Q i.f'i
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9 io
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X / b O' l ' ___S i l l ____ :h k T .q
3 S'*3. 7*) a o v P
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T9J J F M A M J J A
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F
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3S7.o<>
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w. ?
*<*>*. & S'il, e 9H8-0
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/? 2.
//.V
3 9. V
n ^ L io
H f f 9 0 ___ G 33. L?
L a 9oo__ HHooO 6X399 SMOO
f c o ___ 9 f l . 6,
S Jfo
& ./>
7a o q o bogo
J-oJ- St. 9
4^,6
3P 960
H V?o 0. 712,0
EoCi *g *)bo
e*/e
96b.% 3 -*-o . ja*. o
9360,07 9 o fX H 9 94.7 r t t 9 7 0 . >7
9S3.jy
fOSj, 9 7
fo t y, 76 So**#- I S >5>0.-1-1 S loo . n. H k lW
4 ?aff
tiS920
"(a O O ?y <J,fl o
37/..
4-?<*3 JtiS,
Uosi. Va
9 7 g-3?
V7o
3/S-9 2373 3tcZ?~
395^
J67S /p 7 7 Sa La
20-7
/O?3.0Cp T1]
s y
?yoy
Yto<3 3 .?35J
/bis-.it.
a olp. 7 S"
a/3i*". O"? R 3 yi.it
3J07.7S
f7 L itfto /3 *.r,3 9/J E f, o / 13^o.S ^
7 o *5* 3 a
/-TW. e i /VioT. 73
A ^5*7.19
A 8 ot>. 13 IK i.o t
WJ0Z71MMg
_____________ 1______________
LEHMAN 01098
INTERSTATEGENERALCONTRACTING, CO.
HEAVYEQUIPMENT MOVING
. ALL TYPES OF EXCAVATING
o f f ic e ; 356-eeae
RESIDENCE: 3 5 6 - 0 9 3 1
SEW ERS
S a n d > S t o n e * F ill D irt
7 4 4 Linco ln B o u leva rd M iddlesex. N ew J ersey
To; Hetropollatan Talc Co* iront Street South riainfiold* K.J,
Agreoiaent between Interstate general Contracjkoi'c and Metropol
itan Talc Co. concerning the Installation of one complete sep
tic system with:
.
1) Concrete s e p t ic tonlc-IQGO g a l , c a p a c ity
'
2) Distribution box
.
3) threo one hundred foot letoralsj 2* wide and y deep Kith
4/ 12 inches .of 1-V' s t o n e * ' c l a y ripe, and aalthay
All worl-r done accordine to Board of iiefcth standarda. All per n i ts to be paid b y 'atropolitan Tale. ,Co. Labor nd material: $1000.oo
LEHMAN 01099
o u jm L flvL
p#QC? J Y Codifit- ftUP,
y \IP^a 1. i--i
i:
___ _
I MCC. In c c
HCC
7 BM A f i t ? H > PNLS
nee.
I -rsi-sair
r J rpAVSPWt**'-
n ^ n - jII.-1---.-.-.-..-.-.-..-.....
/
-t^
LEHMAN 01100
i , ) J T F F * ? 5 S iB t - ) P o 7 ~ d O f^ T P O u
PAn L j f j o *s a > A e e r t j / / j s / 2 S P l a a i T^ y / * J M p c w r ,
2 ) SfiJf<?-. A t C P W . p & e / i A V e v T
SP G A / Z 2 - J ? S
op
F vT W F
P lA / J,
R/CvJA f 7iP
P l a / ajP / s f 2>
3, y PE Q utP F S CAFvi.. PLAAJ/J/AJG . CC?V/>p lil/? /AJG, AaJ
& /JO /A tJ?tA J< $ P /P P f ,
^ A c.F A ? fC A
2L
` *4. ) P FACE HAAJHL > L ^ T /= 7 T EST ,0 F B v / t - E > / A J < $
* //* /* " ? j[--
, ) i/ S B C A L Z P P d * J / J
.
7 ~) fj-A JJS A J-.C.
OPm t t a >
'
F jP e M
S M T c H B P A P b A N D f iC c 'F
(S A E r Y S?A SCA
LEHMAN 01101
METROPOLITAN QAS USAGE JUNE, 1974 - MAY, 1975
June-July, 19 7 4 July-Aug., 1974 A u g . - S e p t . ,1974 S e p t . "Oct., 1 9 7 4 O c t . "Nov., 1 9 7 4 Nov.-Dec., 1974 Dec.-Jan., 1975 Jan.-Feb., 1975 Feb.-Mar., 1975 Mar.-Apr., 1975 Apr.-May, 1975
.
USE 6 ,3 16 6,920 7,370 7*526 6,010 7,362 7*570 5,436 5*23*1 5,690 5,846
THERMS 6,442,320 7,058,400 7,517#4o o 7 ,6 7 6 ,5 2 0 6,130,200 7,509,24o 7,721*400 5,544*720 5,338*680 5 ,8 0 3 * 8 0 0 5,962*920
AMOUNT $ 998.95
1,087.37 1,153.25 1,465.36 1,157.70 1,443.60 1,386.79 1,017.77
982.84 1,155.78 1,185.54
11 Month Average
6,48o .
6 ,6 0 9 * 6 0 0
$1,184.99
LEHMAN 01102
42-393
4o 3o lo iS io
S 4 >3 Z 1
S **/
J* '*
vv o
A/
/
*1* l&.s 44 S 41 41 7
il
*a i f C 8 - 57 L_ f ) _ 4 _ n
40 3 4 % p ~ .5 * _.
7 S2
go C f i Q 58 f * D 7
7S
U2 S S (4 l e i o U
io
3L 3 o 3 S 3 4 3S f* o} 4
30 Z3 z% 28 3 0 ( } 3
2Z
IS 2 o
22 22
2.8
14 to.S' IV- 13
"~2cT ) 21
# S U 1 n 1o \2 ~^\ -
A w --
a/ o^
4! i-
4
r 3 < 1; j H3* J /
.L
,
1* 1 n il li SJ S 41 34 19 t
'O *
41 *r*\ 17 --1 V --- 1 gf ~ /l 70 - - 3 4 o -- il 3S - T l -)0 IS - 3
H
------------------ !--
LEHMAN 01103
w ji'm.iuiwu.-
SE R V IC E U-Tr RECORD
"kaws- -- Me t r o p o l i t a n T a lc -C o ih fc a n y
. AC.r::. wo. ._..S17-.1*5 ' t e l . .
ADonEgs >fetuehen Road, So. Plfd.
ELECTRIC
MO. ! j
t/i /
J
F
M
A
TOTAL KWHK
NIGHT KWHR
S3~3U o
------ ^ ----------------
f-------------
DEMAND KW
5J ? /,
M _ j ____________________
i
Tl
* (_
sr o ____________
r 1 n1
'
... 19_ J 1
F
t
M
A
A
i ,
i.1L j
!a 1
I . J L . ___________________
! -*
/, I -,
!
.. . j >-
1 A
'
. F-.V J
l.ICTRIC__ _LPL
n i q LVG GAS
"UVNUS
THERMS
REVENUE
.. :
V '//C
f! 7^TA<n h__________ i! 1 J
!11 i
i r 9 3 - <tS~
tl A. y ?
_________ T J 1
:^ .... |i .
1
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017<JC0IIV V<HlYa
LEHMAN 01104
,>^v. i..;
.
Z S O S / S ' Z SERVICE USE RECORD
p r ^ 7c
/s %
n ame. M e t r o p o l i t a n Ta l c C o . ____________acct. no._ S 1 7 - 1 - 5 __ TEL.. 7 5 4 - 4 f l f l 0
address M e tu c h e n R o ad , S o . P l f d .
, RATES: ELECTRIC^ LPL
GAS LVG
ELECTRIC
GAS
va
TOTAL. KWHR
MIGHT KWHR
DEMAND KW !
j E J Z /T J K sra M A M
& 3 5 - `f 9 7 .3 P V fa * * ' / /` o - #
f e / - </ i
44 ; -S", ' <f?:\ -
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y /P T * 5-7O -
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7/~7"1 :- :
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N 77 3 d 3 -*
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y fj-s P e
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/+ '< ? /a
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f i'- y
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REVENUE
.THERMS
REVENUE
/ S 7 -y\
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LEHMAN 01105
RATE SCHEDULE LVG LARGE VOLUME SERVSCia
A P P L IC A B L E T O U S E O F S E R V IC E FO R. General purposes.
C H A R A C T ER O F S E R V IC E )
Conturnout.
RATE:
.
Commodity Charge:
S17000 20 oV 10.2V
f o n h c f i r t i .......................................... or lo t used in each month
perIherm for the ecxl................... used in eachmonth
perihcfin in ucets or................... usedin eachmonth
500therm i 1-HOQlhcrmi
1.500therm)
RawMaterials Adjustment:
A charge or credit will be made when I he estimated October through September twelve-month net average
cost to Public Service of production raw materials used is above or below 90.<VjKr million Blu of gas sent out. Immediately prior to October of each year, the es timated average cost will be determined for the
succeeding twelve-month period. Any charge or credit will apply to all therms billed each month uf the succeeding twelve-month period. In the event that a major change in the cost of produeliun raw materials
occurs during the twelve-month period, a revised es timated average cost will be calculated for the remainder of the period. The adjustment factor for
each 0.1^ variation above or below 90.01 Per million Blu of gas sent out is 0.01207)! per therm
Other Chargeai
See S r* 3 * L PxtJVisIONS (a ) Seasonal Use and (b ) Off-Peak Use.
MINIMUM CHARGE:
The monthly minimum charge shall be X I70.90.
a
cnrtanri...,* ; u : s c ? rasRMS.-
Thi -uTiher thei'n used shall be determined by :-.il:ip:5inp '.he ntnnher uf hundred cubic feel used by the 1fiurr s multiplier" expressed in therms per hun dred . uvu ee' ante'll appears on every bill.
TERM S OF PAYM ENT r
S ill] are due on presentation.
TERMi
One year and thereafter until terminated by five days* notice
SPECIAL PROVISIONS:
(a ) Seasonal User When the use o f gas in any of tile months of November through A p ril ex ceeds (1 ) 4,000 therms and also exceeds (2 ) the sum of die therms actually used in the preceding luonllrs o f June through September, or as esti mated by Public Service for new customers and for customers who install additional gas-burning equipment, the Commodity Charge for the therms used in such months of November through A pril in excess of the higher of (1 ) or (2 ) shall be 22.IXc per therm.
(b ) O ff-Peak U se: W here separately metered gas service (1 ) is used for building cooling or dehunudificatlon or (2 ) is to boilers, used in whole or in part to Supply the requirements of absorption air-conditioning equipment of 100 tons or more nominal capacity, the cate during the off-peat period shall be M.Sot Per therm. However, such off-peak rate shall not be ap plicable until the initial block of the Commodity Charge has been billed. The off-peak period shall commence and end with the regularly scheduled meter readings in die months of A pril and October, respectively, but Public Service may change such period de pending upon load conditions on its system
ic ) R o ia U : Service under this Rate Schedule is not available for resale.
3
LEHMAN 01106
(d) Large Volume Gat Service--interrupt ible! Gas service may be made available under this special provision to customers presently served under Rate Schedule ISG--Interruptible Gas Service (or process, feedstock, or plant pro tection gas, as defined by the Board of Public Utility Commissioners, provided:
(d-1) Public Service has available capacity to provide such service. (d-2) The customer signs an application for Large Volume Gas Service--Interruptible use. (d-3) The customer agrees to discontinue the use of gas until further notice upon advance notice of eight hours or more from any hour of any day given to customer by Public Ser vice by telephone, telegram, or otherwise; cus tomer shall designate personnel who will accept such notification at any hour of any day. (d-4) That the Commodity Charge for all gas used during such discontinuance shall be il.80 per therm. Public Service has no obligation to supply gas at any time following notice and may discontinue all deliveries of gas under this provision during the period of interruption. (d-5) Gas use under this provision shall be metered separately and shall not be combined with use under any other provision of this Rate Schedule or under any other Rate Schedule for billing purposes. (d-6) That metering shall include a recording device, furnished by Public Service and cus tomer shall furnish an electrical supply for the operation of the recording device. (d-7) That the customer shall be responsible for any and all costs in connection with the in stallation ofi facilities required to accept service under this provision with the exception of those associated with the metering installation. (d-8) Load accepted for service under this provision shall not be transferred to any other rate schedule for billing purposes.
STANDARD TERMS AND CONDITIONS:
Tins Rate Schedule is subject to the Standard Terms and Conditions of the Tariff for Gas Service. (See separate booklet)
4
I.VSIB (POM MO. OU)
Pubik Service Electric and G u Company
Gas Rate Schedule LVG Large Volume Service
Effective Oviuber 21. 1976
General Offices SO Park Placa Newark, N. J. 07101
LEHMAN 01107
SER V IC E USE RECORD
9 F ^ :-
/s %
j name M e t r o p o l i t a n T a l c C o .____________ acct. no..--S 1 7 - 1 = --------tei 7 5 4 - 4 8 R 0 ______
address
HO.
j F M A M j j A s O N D
M etuchen Road, So. P l f d .
.RATES; ELECTRICA LPL ._GfAASC_
ELECTRIC
GAS
TOTAL KWHA
NJOHT KWHR
DEMAND KW
REVENUE
. THERMS
* 2 / -& L 3 rV
v v s q .T V / ^ /o
/ y ?3 3o y O 6-0
F /y P la s /z d * .* A 2 y y \:>
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p r p . p ' r _ L P _ % L
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D-0*V* 11)19) MD.Tft
LEHMAN 01108
<i 1 *
SE R V IC E U'vf; R EC O R D ,, Accrr. fi S 1 7 -tl" > 5 -
TKL..
r ,r1l'CC .i.'V"isJbgn^Sflad- so P l f d
C L ^ C T rlC - LPL
_GA& L V G
\
im m ? fXft WH :* ? TX
LEHMAN 01109
NOV 1 5 Rec'd
November 9, 1982
ALAN STANLEY
FEASIBILITY OF ALTERNATE FUEL
Analysis by Allis-Chalmers Corp. showed that a saving of 40% over No. 6
fuel oil in industrial boilers can be achieved using a coal/water fuel
mixture. The analysis is based on a 75:24 coal/water slurry with ~\%
additive (trade name: Fluidcarbon) of $3.33/MMBTU vs. that of No. 5 fuel oil at $5.56/MMBTU,.delivered price.
The coal/water slurries will be available next year. Fluidcarbon will be sold on the basis of BTU content. It takes 1.5 gallons of Fluidcarbon to equal one gallon of No. 6 fuel oil on a BTU basis.
Capital investments and boiler modifications will be required on the exist ing boilers. It will be more expensive to modify gas-fired boilers rather than oil-burning boilers for use of Fluidcarbon.
New advances have been made in the area of coal/methanol which, though now commercially available, shows more promise than the other coal mixtures
The methanol might penetrate the coal particles and they, in turn, would be fractured by rapid methanol vaporization in combustion leading to greater carbon conversion for slurries. In the case of coal/water slurries, the air has to be preheated and also energy has to be supplied to evaporate the water in the slurries. In the case of coal/oil slurries, there is additional ash and particulate problems.
The economics, based on a different set of baseline data, are detailed as follows:
NO. 6
C0AL/0IL SLURRIES
FUEL OIL 45:55____________
COAL/METHANOL
COAL/WATER
SLURRIES-60:40* SLURRIES-70: 2g**
COST/MMBTU SAVINGS
$4.5
$3.3 $1.2
$2.5
$2.0
$2.1 $2.4
*"Methanol" is in 1:2 methanol/water ratio **1% additive
It seems that coal mixtures might soon become economically feasible as com pared to natural gas, although modifications of boilers and new accessory
ould be required to harness this different form of energy.
Energy Coordinators P.E. Staff
LEHMAN 01110
F u e ls a n d fu el h an d lin g
Coal/oil,coal/waterslurries... Now It'scoal/methanol
Coal/oil is commercial, coal/water is a few years away. Coal/methanol shows exciting possibilities, and coal/water/methanoi may be even better
By Richard P Ruakan, DM International Inc
C oal slurries with water or with methanol offer a method of com pletely replacing oil. yet they
retain many of the beneficial properties of a liquid fuel. Unlike coal/oil mixtures, slurries with water or methanol have good rheological properties and can be transported by pipeline (the cheapest method) in concentrations of up to 50% eoal. In particular, coal/methanol mix tures offer the greatest promise for lowcast transportation, since a given volume of this slurry contains 50-60% more energy than a similar coal/water slurry. At even higher coal concentrations, say 60%. the slurry viscosity with water or methanol is still suitable for firing. The maximum coal loading in coal/oil mix
tures is much less. Water has the advantage of low cost,
but it substantially detracts from the fuel's combustion properties. On the oth er hand, methanol is an excellent but expensive fuel. Actually, a coat slurry
with a blend of water and methanol appears to provide the best compromise of performance and economics.
Compare lurry characteristic
A slurry with only water burns coot since a portion of the available heat is used in evaporation. This effect is com pounded if the coal has a high inherent moisture contenl. Three methods are used to bring a coal/water slurry up to an acceptable performance level. First, coal loading is maximized, typically at 60% by weight, or up to 70%, with the addition of small amounts of a surfac tant to provide a reasonable viscosity. In the second approach, air is preheated to 300-600F to help maintain combustion that might otherwise self-extinguish. The third method is the concurrent firing of a conventional liquid or gaseous fuel.
When methanol replaces some of the water, several beneficial effects appear. Water, which requires 1040 Btu/lb for
Slurry composilion, St wt
Skrry composition. St wl
Bituminous eoal
Subbiuminous coal
Thermal efficiency increases as the percentage of eoal and/or methanol is increased.
Pa-- r. Octotm1SS2
vaporization, is replaced with a fuel with a respectable 9760-Btu/lb higher heat ing value. The theoretical air required
for slurry combustion is also reduced, since methanol is an oxygenated com pound. Tlie adiabatic flame temperature increases for these reasons.
Actually, methanol has a much more pronounced effect on combustion char acteristics than indicated by the adiabat ic flame temperature. Methanol vapor izes rapidly and then mixes easily with combustion air. This aids efficient com bustion. Moreover, methanol is known to penetrate and to swell coal particles. It is postulated that such coal particles, either puffed and porous, or fractured by rapid
methanol vaporization, bum more effi ciently than conventionally fired parti cles. These factors apparently account for the greater carbon conversion for slurries with methanol than for slurries without methanol.
Work at DOE's Pittsburgh Energy Technology Center demonstrates metha nol's contribution to slurry combustion. The combustion of a 60% coal and 40% water slurry in a 100-hp firetubc boiler gives B5% carbon conversion with 530F preheated air (235F air is required to sustain combustion) and with 3% oxygen in the flue gas. This is substantially below the performance of a coal/oil mix ture in the same service. But if the slurry water is replaced with a methanol/water mixture in a 1:1.5 ratio, no air preheat is required, and the carbon utilization goes up to 90%.
The substitution of methanol for a portion of the water in a slurry also increases thermal efficiency. The figure gives some typical thermal efficiencies for slurry combustion, assuming 100% carbon conversion, )0% excess air. a 3%
unaccounted heat toss, and a 320F 9ue-
LEHMAN 01111
gas temperature. The improvement in efficiency is almost entirely due to a reduction or moisture, which consumes usable heat through evaporation.
Other methanol benefits
Although flue-gas scrubbing is the pri mary method applied Tor removing S 0 2 from boiler (lue gas. pfecombustion treatment of the coal can also be used to partially meet EPA's new-source per formance standards or to totally satisfy the less restrictive standards on existing plants.
Coal beneficiation is a precombustiontreatment process often specified to remove pyritic sulfur, and such facilities are most often located near the mine site to dispose of refuse easily. Fine-grind processes liberate more pyritic sulfur than coarse-grind processes, but these have limited application since dry. fine coal is difficult to transport. However, the more efficient fine-grind processes can be used prior to slurry preparation, since fine coal is not only acceptable, but desirable, in a slurry fuel.
The fuel s sulfur content is further reduced by dilution with methanol, a sulfur-free fuel. The combination of a low-sulfur coal, an efficient coal-clean ing process, and methanol to form the slurry, can substantially reduce or elimi nate flue-gas scrubbing.
A fuel's ash content is also of concern to users for at least two reasons:
1. Capital and operating costs are incurred in ash removal and disposal.
2. Ash deposition on surfaces reduces heat-absorption rates--a major factor in derating units designed for oil but con verted to coal.
The combination of an efficient coaldean ing process and methanol addition also lowers the fuel s ash concentration. Perhaps as much as 50-70% of the ash can be eliminated. The use of this fuel would not meet stringent particulate-
emission restrictions on new plants with out other control devices, but would go a long way toward minimizing ash deposi tion on boiler tubes, minimizing the size or dust collectors, etc. The lower ash content would be significant in the con version of oil-fired units, most oi which have limited ash-handling capability.
How oconomlca compare
Comparative costs of fuels that can be used Tor steam raising or power genera tion must be factored into your evalua tion. No. 6 fuel oil has the advantage of low ash content, but it is the most expen sive at S28/bbl or S4.50/million Btu.
A mixture oi 45% West Virginia bitu minous coal at S30/ton and 55% No. 6 fuel oil costs about J3.30/million Btu. Although the Si-20 saving over fuel oil
might appear to be large, the cost of
accommodating the additional ash is also
substantial.
Methanol, at S0.70/ga! or S10.90/mil-
lion Btu. is a premium-priced fuel.
Although methanol-production facilities
using inexpensive, remote natural gas or
domestic coal as feedstock may bring the
real cost down in the future, it is highly
unlikely that methanol will become eco
nomically attractive as a stand-alone
boiler fuel. But just a bit of methanol
goes a long way in improving the com
bustion characteristics or a coal slurry. A
slurry with 60% coal and the balance
mcthanol/watcr in a 1:2 ratio costs
S2.50/million Btu--a $2.00 advantage
over oil-
The slurry's price is highly sensitive to
methanol content. For example, the
same slurry with methanol/water in a
1:4 ratio would cost 52.00/million Btu.
Coal is the least expensive alternative
at S30Aon or St.20/million Btu. A
coal/water slurry can have the identical
cost since water is essentially free. How ever. an additive is usually included to
obtain reasonable coal loading*, the addi
tive typically costs 10.90/lb. So a 70%
coal/water slurry with 1% additive
would cost about S2-10/million Btu. The
cost, or course, could vary significantly
with changes in additive price and con
centration.
Edited by John Reason
LEHMAN 01112
PRICE WfflCH
C o a l/W a t r M ix S a id to b e 4 0 % C h e a p e r T h a n N o . 6 O il
No. 2 oil for November de livery rose by 2.30 cents to 102.10 per gallon on the
Mercantile Exchange. Latest week's range: 100.20 to 10325 Previous week's: 100.00 to 101.50.
ENERGY USER NEWS October 25, 1982
V e rtic a l E ffic ie n c y
M I L W A U K E E -- A I l l S - Chalmers spokesman, the Ctulmers Corp. will offer a estimated cost of Fluidcarbon coal/water fuel mixture next year will be about 13.33 per million Btu.
No. 6 oil's posted price m e by 20centsper barrel to (29.00. <1% sulfur).
M o to rs In tro d u c e d MILFORD, Conn.-U.S. Elec
that can replace No. < oil in industrial boilers for 60 percent of tbe oil's cost on a Btu basis,
according to a company spokesman.
Tbe ''Fluidcarbon" mixture
consists of 75 percent coal, 24
(mmBtu), including delivery costs, compared to aboutf5.56 per
mmBtu for No. 6 oil at |35 a barrel, delivered--a price dif ference of 40.1 percent.
Users will need about 1.5 gallons of Fluidcarbon to get tbe
Free-market traders, setting crude oil at prices dose to
official levels, set their spot prices at 99.4% of producercountry postings, down from the previous week's >9.9%.
trical Motors, a division ol Emerson Electric Co., has in traduced a line of improved performance vertical motors thai
the company claims will increase efficiency of the line 2 to 7 per cent, depending on the size of the
percent water, and a one percent same beat content as one gallon
motor.
chemical additive that will allow of No. 6, the spokesman said. N*. t Oil (Nov. deliv.)
The firm's line of "Premium
the mixture to flow more easi However, the company expects to Per Gallon........102.90 cents Efficiency Vertical Motors" art
ly.according to Robert Faulkner, sell Fluidcarbon by mmBtu the director for Chalmer's Ad rather than by tbe gallon, be vanced Technology Center here. added.
No. Oil (1%S,at terminal) iW Barrel.................. (29.09
produced in sizes ranging from 3 to 250-horsepower (hp) at 900-, 1.200- and 1,800-rpm, according tc
Tbe coal will most likely be Tbe spokesman said that Fluid Natural Gas (Mfdw., ]g. vol.) Richard Beach, productmanager.
pulverized and premixed with the carbon will cost less than No. 6 Est. Per Thou. Co. Ft...22 Tbe high efficiency motors cost 15
water and additive at a process ing station, and then shipped to users nationwide on barges and railroad tank cars. Users can store the fuel in tbe storage tanks they already use for oil, Faulkner said.
Allis-Chalmers plans to set up a nationwide network of coal/water plants that will allow the company to deliver tbe fuel to most locations.
According to anotber ADis-
oil or natural gas. but will be slightly higher than dry coal. However, be added that foe com pany expects its market to be tbe replacement of residual oil.
Users with all-burning and coal-burning boilers will be able to use the fuel, although some capital investments ana boiler modifications would be required, Faulkner said. Users will still be able to switch back to residual
fuel despite the changes, be added.
Fluidcarbon retrofit items will most likely include a regulating
Kmp. a new burner, higher rseDower fans, and ash-handl ing and particulate collection equipment, Faulkner said.
new burners would be required
Steam Coal (To TVA in Aug.) Per Ton.......................1.41
"Price Watch" soorcea: N. Y. Mercantile Ex change for No. 2 oU, four seller firms for No. I oil, EUNfornatural gas. Tern. Valley Authority for coal.
coal,'',,said George Land, director of technology assessment with Amax.
Although Fluidcarbon could be employed by users with gas-fired boilers, tbe retrofit costs will be higher because they would needto install tbe proper storage tanks. Land explained.
Because tbe coal is mixed with
to 20 percent more than standard
efficiency vertical units, but the additional cost is usually returned in less than 2 years. Beach said.
Efficiency is improved through
the use of high silicon content steel in the stator and rotor,
increased copper on the stator Winder and more aluminum on
the rotor bars. Beach said. The use of these high grade metals in
the motors improves efficiency by decreasing electrical losses that- occur in standard motors through absorbtion and magnetization. Beach said.
A standard efficiency motor of 50hp-will cost a user about (2,175, some 35 less than an identical model of the premium efficiency
Ue, Beach said.
to bun off the extra moisture in tbe coal, while the upgraded fan is required to blow coal soot off
water, users will see a one to two The standard unit has a rated percent decrease in boiler effi efficiency of 89 percent, about 2.7 ciency, a potential hidden cost points less than the high efficien
boiler tubes, he said.
users should consider before us cy motors, Beach explained.
ENERGY USER NEWS October 18, 1982
Users can switch hack to using No. Coil by switching pumps and valves to stop the flow of Fluid carton and begin the flow of the oil, the spokesman said. He added that the process could be com pared to flipping a switch.
Although be could not estimate what the retrofit cost would be, a spokesman for Amax Coal Co., a coal supplier in Indianapolis, lad., paid that it would be '`sib-' stantiafly less" than retrofittng an oil-burning boiler to use re gular, or dry, coal.
"Since tbe fuel is in liquid form you won't have to buy the coalnandling equipment and storage
bins that are required for dry
ing tbe fuel. Land explained. A. user may have to spend an extra' 7 cents per mmBtu to make up
for tbe lack in efficiency, be said.
Users may have slightly in
creased maintenance costs to
take care of tbe soot-blowing fans
and the particulate removal
equipment. Land said. Despite
this, however, be feels that fuels
like Fluidcarbon HI be a bona
fide alternative for userswho now
use oil.
-
''There is a replacement market to replace heavy fuel oil, but it's about three to four years away from total acceptanceIn tbe marketplace,'' land said..
with an electrical cost of 7
cents a kwh, the improved-effi ciency motor will return the 35 price premium in the first 5,550 hours of operation, be said. If the motor is operated 8,000 hours a year, tbe cost premium will be
returned in slightly more than B months. Beach added.
The motors, sold with both hollow and solid shafts, are used
p rim a rily for in d u strial, agricultural and municipal pump ing operations. Beach sairf.
U.S. Electrical Motors is located at 125 Old Gate Lane, Milford, Conn. 06460.
coal. I would say that it would Tbe address of the Advance
cost users 25 percent or less to Technology Center of Allis-
retrofit a boiler for use with this Cbalmers Corn. Is Box 512, Zone
type of fuel than to retrofit to dry GC. Milwaukee, Wis. 53201.
LEHMAN 01113
ENERGY USER NEWS October 25,.1982
N e w T e flo n H e a t E x c h a n g e r R e a d y
C a n a d a U ig e d to C u t P ric e o f C oe d y G a s
WASHINGTON--The chairman trolled gas.
of the Federal Energy Regulatory But he said that if Congress
Commission (FERC) lastweek discards the price controls of the
urged Canada to lower the price Natural Gas Policy Act and gas
of natural gas it sends to the prices in the U.S. stay below the
United States, saying the move $4 level, then Canadian gas could
would attract more U.S. in not compete.
dustrial customers.
Even if U.S. gas prices are not
The present border price for decontrolled, he said, Canada will
Canadian gas is $4.94 per not be able to increase its
thousand cubic feet and once de penetration of the U.S. gas
livered to U.S. users may reach market, "so long as gas cannot
17 per mcf, a price much higher compete in the boiler fuel
than the U.S. average delivered market."
'
price of |3.4I per mcf.
"An aggressive pricing policy
C. Michael Butler in, thecould, even under these
FERC chairman, spoke last week circumstances, provide a means
in Calgary, Canada, to a group of for acquiring substantial new
gas marketers. He noted in markets," Butler said, "Hiat is
dustrial boiler owners are not an approach which I hope you will
likely to pay more than $3 .5 0 to explore in either case."
E$4 per mcf for natural gas,
because that is the equivalent ice of residual oil, the competg boiler fuel. Butler acknowledged that U.S.
A "discussion p ap er" circulated recently by Canadian gas marketers said that Cana
dians need to be flexible about ^prices and contract terms to in
consumers are buyingsome Cana dian gas now because the high
crease their U.S. sales, but did not specifically call for a price
price is rolled in with price-con reduction.
WILMINGTON, Del.--The Du Pont Co. has begun marketing a line of improved-efficiency teflon heat exchangers for highly cor
rosive industrial processes, ac cording to Ray Parker, national
sales manager. The unit can cut annual steam
costs by about 15 perait, com
pany officials claim. The heat exchanger is used to
heat chemicals and acid baths With steam without losing the Condensate that can occur when Steam is directly injected into a
hath, Parker said. The firm's Q series heat ex
changer, constructed of a fluorocarbon resin, can withstand nearly twice the temperature and pressure limits of earlier teflon models, Parker said. The unit is highly resistant to corrosive con ditions and can be directly im
mersed in acidic pickling baths sed in the metals and chemical industries, he noted.
Made in both Immersion-coil and sbell-and-tube designs, the beat exchanger comes in sizes ranging from 6 to 16 feet at 2-foot increments and has effective heat
transfer surface areas ranging from 85 to225 square feet, Parker
said. m i u n i TOVIffM In n r W frT im
$6,000 to $7,000 and installation costs can be expected to roughly triple the price, Parker ex plained.
In the past, acid baths for the pickling process were heated by injecting live steam directly into tbe acid, causing the loss of both steam condensate and acid that
was diluted.by the steam, Parker
explainedUnder the teflon system, heat
from the steam is transferred directly to the acid bath, and
condensate is exhausted on the other side of the process and returned to the boiler, he added.
While payback on the heat ex changer will vary widely depend ing upon the process operation and application, the system can save about $7,500 annually per ton of steel processed each day, Parker said.
With a pickling bath handling 300 tons of steel daily, a system composed of 10 heat exchangers at a rough cost of $250,000 can
save $1.5 million each year in steam and acid costs, he said.
The units would, pay for
themselves in 3 months under these conditions, he said.
Du Pont Co. is located at 1007
Market St., Wilmington, Del. 19898.
E n e rg y M a n a g e rs to P u s h fo r G as D e c o n tro l L e g is la tio n
W ASHING TO N--In d u s tria l
energy managers at the Council
of Industrial Boiler Owners
(CIBO) annual meeting last week
said they will push next year for
natural gas decontrol legislation,
despite warnings from con
gressional aide that the Iegisla:
tion will not pass.
'
"There is a window of op
portunity in 1983--not 1984
because it is an election year--so
we've got to take advantage of
that window," said Lawrence L.
Saphier, energy conservation
manager for Dow Chemical
U.S.A., Midland, Mich.
Saphier and other energy
managers at the CIBO meeting
here were somewhat optimistic
Congress will respond to their
pleas to completely decontrol
natural gas prices and discard the
scheme of price controls in the
Natural Gas Policy Act (NGPA1.
The industrial managers feai
the NGPA will cause spot shortages and sharp price hikes II
left alone"The problems with the NGPA
are being recognized by member: of Congress,' said James D. Beatty, energy conservation
manager for Procter & Gamble Co., Cincinnati, adding he is hopeful Congress will tackle the Issue next year.
Robert W. Kieman, energy
director for the National Associa tion of Manufacturers, said, "]
was taken aback by the fervor" of industrial user support for de control a t. the group's recent energy meeting in Houston, Tex(SeeSept. 36 EUN, page 27.)
The key element to the decon trol effort is for President Re agan to push hard for the legisla
tion, the energy managers said. Tbe White House is expected to
decide by December or January whether it will press for such legislation.
Robert C. Odle Jr., the Energy Department's top lobbyist for de control legislation said he expects Reagan to offer the legislation early in 1983.
But House and Senate energy committee aides predicted Con gress will debate natural gas policy next year, but probably not pass legislation.
The congressional aides said Congress will have little time for gas policy because It will be pre occupied with the budget and rais ing revenues to reduce the deficit. They also said Congress is reluc tant to press the issue until there is a consensus in tbe gas industry on bow to fix the troubled gas market.
LEHMAN 01114
ENERGY USER NEWS October 25, 1982
R e a g a n R e p o r t U rg e s 1 2 % E le c . R a te H ik e s
MITCH BEITS
power rates a n needed now so
WASHINGTON--E lectricity out power supplies win be ade
rates must increase an average quate in the more. .
12.5 percent to improve the finan "A deterioration in utility
cial health of electric utilities, financial health has constrained
accordingto a report prepared for the Industry's access to the
the Reagan administration's capital markets." (be report,
Electricity Policy Project.
"The Financial Health erf the
The rate increase would "restore utility earnings to com
Electric Utility Industry," said. The litany of financial pro
petitive levels." and thus help blems, Booe-ABen said, include
utilities finance powerplant con downgraded bond ratings, stocks
struction so they can provide re .old below book-value and low
liable service in the future, ac return on equity.
cording to the report by the Boos. 1/ changes such as rate relief
Allen 4 Hamilton Inc. consulting are not made, the consultant said,
firm.
the results will be:.
Electricity prices will In crease rapidly and unnecessarily because utilities will rely on ex pensive oil- and gas-fired genera tion rather than coal or unclear power:
Service reliability will suffer as the limited power supply fails to keep up with increased de mand. especially if there is a strong economic recovery: and.
U tiltiies w ill lose their customers to other fuels due to reliability problems, even though competing fuels may be less effi cient anc more costly.
Tbe report is one of 24 bring
prepared for the Reagan task
force on etectricitypolicy. which
is considering new regulatory
schemes for the utility industry.
(See Sept. 27 EUN, page 16.) The guiding theory for tbe task
N e w A x ia l- F lo w
force has been that state re gulators have held electricity rates too tow, causing financial problems for utilities that prevent them from building new coal and nuclear powerplants needed for future supply. (See Aug. 23 EUN. page 4.)
The administration cannot or der state utility commissions to
raise their retail rates, but it clearly would like to see rate increases that help utilities finance new powerplants.
The administration is consider ing drafting a model regulatory code that stresses long-term sup
ply considerations over short term prices, and then pressing states to accept it. -
The new Booz-AIIen report, prepared under contract for tbe
U-S. Department of Energy and
B u rn e rs M a rk e te d
SAN FRANCISCO-Ray Burner Co. has added 100 and 150 boiler horsepower models to-its line of 200-500 bhp axial-flow fuel burners, according to Robert Wlnskill, national sales manager.
Axial-flow designs place the bonier fan in a straight line with the other components of the burner unit to achieve better air control, less pressure drop, and ability to fire against higher back pressures, said Winskiu. Tradi tional designs attach the fan to the top or bottom of the burner assembly, be said.
The tadts are designed to be retrofit to existing boilers. Tbe price ranges from 61.100 to ft.900 depending on application, since tbe two basic touts can include different controls. Winskil arid.
Tbe burners are used in boilers
PlflCEWWCH: "
No. 2 oil for December de livery rose by 1.10 cents to 101.00 per gallon on the Mercantile Exchange. Latest week's range: 100.10 to 105.25 Previous week's: 100.20 to 103.25.
No. 6 oil's posted price rose by M Centsper barrel to 129.93 (1% sulfur).
Free-market traders, selling crude oil at prices close to official levels, set their spot prices at 100.1% of producercountry postings, up from the previous week s 29.4%.
Na. I Oil (Dee. detiv.) Per Gallon....... 101.00 cents
and furnaces both for space heattag and for industrial processes.
Ne. Oil (1%S, atterminal) Per Barrel...........(29.93
According to WinsUIl. energy consumption has been cut by up to 25 percent hy replacing older,
Natural Gas (Midw.. lg. voi.) Est. Per Thou. Cu. Ft..(4.22
original-equipment burners with current designs. Tbe larger units sold by tbe companies usually pay
Steam Coni (To TVA in Sep.) Per Tini...............(41.19
back within 2 years, he said. Ray Burner Co. Is located at
1201 San Joae Ave.. San Fran cisco. Calif. M itt.
Price-Watch" sources: N. Y. Mercantile Ex change for No. 2 oil. four seller (Inns for No. ( rii. EUN fornatural gas. Tain.
Valley Authority for coal.
LEHMAN 01115
FIGURING ON ENERGY Whose High-Cost Gas?
ENERGY USER NEWS October 25, 1982
By PAUL SCHAFFER
_____
Iw ta tta EttM r
NEW YORK--The sudden unwillingness of gas pipelines
to pay 88 at the wellhead for unregulated gas Is documented
hi great detail by a new report from the Department of
Energy that looks at individual pipelines.
The market couldn't sustain such a price level, at least
during a recession, sotbe price of "high-cost" gas fell.
These price figures, in dollars per thousand cubic feet,
relate to domestic gas purchased by pipelines at the
wellhead that isn't subject to federal price ceilings.
At the start of 196!, the most expensive averages were
96.93 for Texas Gas Transmission Coip., 98.80 for Southern
Natural Gas Co., and 98.43 for Tennessee Gas Pipeline Co.
By the middle of the year, Texas Gas and Tennessee Gas
had dropped out of the 90 league. Southern Natural Gas,
though still above that thresnbold, was down to 98.09.
Mid-1982 details are shown below, adapted by the depart
ment's researchers from pipelines' filings at the Federal
Energy Regulatory Commission (FERC) related to
purchased-gas adjustments.
To fulfill its analytical purposes, the researchers con
verted all prices to constant-value, January 1982 dollars.
Those adjusted figures are used below. To put the prices
back Into mid-1982 dollars, one can multiply everything by
1.024.
The quantity of high-cost gas covered in the table is 0.66
trillion cubic feet per year. Companies are listed in rank
order, from highest average price to lowest.
"Cumulative quantity in percent" tells what proportion
of the high-cost gas was bought by pipelines paying the
stated price or higher. Asterisk means a price decline from
early 1982, by 10 cents or more per mcf.
Average Price
Pipeline
Cumulative Quantity lu Pet.
09....
7.96.... 7.93....
7.86.... 7.63....
' Southern Natural Gas Co. * Texas Gas Transmission Corp. Tnmkline Gas Co.
* Tenneco Inc. * Columbia Gas Transmission
6.3
13.0 .3 29.5 33.7
7.57.... 7.40.... 7.35.... 7.34.... 6.90....
6.72.... 6.21.... 6.01.... 5.96.. 5.67..
Michigan-Wisconsin Pipe Line
Panhandle Eastem Pipeline Transcontinental Gas Pipe
Colorado Interstate Coro. El Paso Natural Gas Co.
* United Gas Pipeline Co.
.
* Kansas-Nebraska Natural Gas
Cities Service Gas Co.
.. Transwestem Pipeline Co.
.. Texas Eastem Transmission
45.9 47.0 61.0 663 60.0
.1 65.5 7.8 94.7 063
5.82.... 5.35.... 5.15....
4.76....
Florida Gas Transmission Co. Northwest Pipeline Coro. Northern Natural Gas Co.
Natnnl Gas P. Co. of Amer.
96.5 7.4 99.4
100.0
In relation to company sire, the pipelines most dependent on free-market, "high-cost" gas are Transwestern, Col
orado Interstate, Transcontinental, Columbia, and Texas
Gas. They get 10 to 15 percent of their wellhead purchases in transactions exempt from federal price ceilings.
For the 19 firms above, plus Consolidated Gas Simply Coro., the tnjd-1962 picture for all wellhead gas shows ''old gas" providing 56:1 percent of the total it a 81.29 avenge, "new gas" providing 36.9 percent at 93-, high-cost free
market gas providing 6.4 percent at 87.24. The remaining, miscellaneous 0.6 percent averagTM P - .
(Consolidated was omitted above for lack of high-cost
X ' study team, headed by Richard O'Neill, ran some
statistical correlations to test some theories. Is "old gas
turning into "new" gas through abuse of the rules? was
the 98 price of free-market gas due to exorbitant bidding
by the companies enjoying the largest quantities of cheap,
"old" gas?
_
Both questions are answered in the negative.
Widespread bypassing of pre-1977 ells by extracting gas
throughunnecessary post-1957wells might showup indirect
ly in the FERC filings, the report says.The symptom would
be "old" gas fading fast while Section 103 purchases
mcrease rapidly.
The actual tendency is slightly the reverse. Large buyers
of Section 103 gas show below-average drops in purchases
(n "old" gas. The ''cushion" hypothesis, pushed by decontroladvocates,
foresees the highest bids for free-market gas coming from
the largest holders of ''old" gas. Not evident, says the
`^Companies with substantial supplies of old gas appear not to have engaged in aggressive acquisition programs for
^ iu S a s iJ g information on "An Analysis of Post-NGPA Interstate Pipeline Wellhead Purchases,'' not yet printed, will be available >7 calling 202-252-8800 and asking about
item 0357.
LEHMAN 01116
M OTO
Cyprus Industrial Minarais Company
TO: All Plant and Department Heads FROM: Alan Stanley . DATE:. May 28, 1981 SUBJECT: Energy
Attached are articles of Interest on power costs. Please let us know If we can Help you.
Alan Stanley
AS/ss
cc: H.T. Mulryan T.G. Gressett Y.Y. Kwan
LEHMAN 01117
Energy management
Squeezethemostoutofpowerrates
Figure out how you can work with the utility to improve its load factor. You'll cut your power bill at the same tim e
By John Reason, Assistant Editor
Most industrial managers are aware that their electric bills are a combination of two basic components: (1) the demand charge, which is measured in kilowatts; and (2) the energy charge, which is
measured in kilowatt-hours. Thus, to cut your electric-power costs, you can either: (1) alter the magnitude and/or timing of your peak demand; or (2) minimize the
amount of electric energy you buy from the utility.
Almost everyone today is working to reduce energy use by cutting out waste and improving the efficiency of produc
tion machinery. But there's a limit to how far you can go in reducing kilowatthours without affecting production. On the other hand, there may be a lot you can do, in cooperation with your utility, to manipulate peak demand in ways that will benefit both you and the utility.
(One method of reducing purchased kilowatt-hours that is rapidly gaining favor is the use of in-plant generation, and particularly cogeneration. For a report on this trend, see the story that starts on page 59.)
Electric rates have never been simple.
Today, as utilities respond to complex state and federal regulations aimed at improving the nation's overall energy sit uation, the electric bill has become a complex document that demands a full understanding.
Ratemaking in transition
The only certainty is continual change; most of the new rates are experimental. They are subject to changes in the econo my as a whole, to customer response, and to continuing uncertainties about future regulatory dictates. New technology.
1. Declining-block
rata structure towers
energy charge as more energy Is used, and has been criticized tor
subsidizing large users of energy
P v rm . D u m b IMO
2. Time-ol-dey rate* charge substantially more for both demand and energy during peak period. Length of peak period depends on utiiity'a loadmakeup
ss
LEHMAN 01118
such as remote metering and ripple con trol of customer loads, will also affect the types of rates that can be put into effect. An understanding of the pressures that motivate a utility to charge as it does may go a long way toward keeping your power bill down and making better use of the kilowatt-hours you buy.
Before 1974. when the energy crisis got into full swing, utility rates were figured almost universally on what is generally known as the declining-block
method (Fig 1). Under this tariff, the demand charge is made in dollars per kilowatt for the maximum load drawn by the customer at any time during the billing month. Usually this load is aver aged over 15- or 30-min intervals to determine the demand charge. The ener gy charge, in cents per kilowatt-hour, is then applied at a declining cate--for example: 4f/kW h for the first million kWh. 3f/kWh for the next million kWh and 2(/kWh for any remaining energy used. Rates for kilowatt-hours consumed
in the third block were often extremely low- Ontario Hydro at one time strongly promoted the concept of night electric heating (by leaving lights on. for
instance) as being cheaper than virtually
any other heating fuel. As energy became more costly and less
abundant, public utility comissions came
under pressure to end rates that favored large users of electricity, because they
appeared to be partially subsidized by residential rates. This pressure has now been formalized in the public Utility Regulatory Policy Act (Purpa) of 1978. which, among other things, requires
PUCs to set electric rates that reflect the actual cost of providing service to each group of users-
The principal effect of this regulation
has been the introduction of time-of-day (TOD) rates over the past few years.
According to a survey conducted by the Edison Electric Institute at the end of 1979. 103 Investor-owned electric utili
ties now offer TOD rates; some are man dated by the PUC for certain user groups, others are optional. Some 37 PUCs have either approved or ordered some form of TOD rates, and all PUCs and publicly owned utilities have held or
have scheduled hearings on the Purpa
demands. In many cases. TOD rates have gone
into effect accompanied by rapid in creases in electric-energy costs. This has led some users to equate TOD rates with higher charges--which, in fact, were inevitable anyway. TOD rates are an attempt to allocate costs more equitably, and to encourage uses to adopt better usage patterns.
How TOD rates work
Conventional TOD rates divide the 24-hr day into a peak period (say 10 a.m. to 6 p.m.) and an off-peak period for the rest of the day (Hg 2). Some TOD rates divide the day into three periods--peak, intermediate peak, and off-peak. Maxi mum demand during the peak period is charged at a much higher rate than during the off-peak period. And kilo watt-hours used during the peak period are charged at a much higher rate than those used during the off-peak period. In addition, kilowatt and kilowatt-hour charges are usually different during summer and winter months.
Nonconventional TOD rates are those in which only the demand charge varies between peak and off-peak periods, or where off-peak service is separately
i -- - Telemetering system cable
M ENERGYMANAGEMENT
Pow r. Decem ber I960
LEHMAN 01119
4. T bnt-of-tiM w all-hour malar has removable tape cassone for billing
metered. Sometimes TOD rates apply only to certain groups of users, sueh as those with electric spaec healing or ener gy storage. Many of these rales are experimental.
The aeiual structure of an individual utility's TOD rate varies widely with its geographical location, its eusiomer makeup, the type and availability of the fuels it uses, and its level of reserve generating eapaeity. Utilities in the South have summer peaks, due to air conditioning loads, and therefore charge higher rates in the summer. Utilities in the Upper Midwest do the opposite. Util ities with large residential loads usually have peak periods lhal extend further into the evening than those whose load is largely commercial or industrial. Com panies that supply gas as well as electric ity may have less of a residential peak healing load, because mueh of the heat ing is done with gas.
Some utilities that are capaeuy-short have introdueed a ratchet demand charge--that is, a high demand that is incurred in one month is applied not only to that month but at 90% to eaeh of the succeeding 12 months, even though the demand in those months may be far lower
All of the above rates are different for customers supplied at high voltage or ai utilization voltage. The demand eherge may be divided into charges for trans mission and for primary and secondary distribution, and a different peak period may apply to each charge. There are also a fuel-adjustment elause, power-faetor penally, taxes, and other eharges. The total bill for the month is the sum of all the separate charges.
How ffective it TOD?
The ultimate effect of TOD rates on the nation's bottom line--barrels of imported oil--is still largely unknown, though it seems certain that this or some other time-oriented rate structure is here to stay. TOD rales are designed to influ-
ence peak demand, and have little influ the investment in new billing equipment
ence on overall energy consumption. This is greater for large power users. At pre
may seem contradictory, sinee it is ener sent, TOD bitlinB requires a meter that
gy costs that have risen sharply, and records the time of usage, as well as the
regulators could be expected to pay more peak demand and the total number of
attention to the energy component of the kilowatt-hours. This usage profile is
electrie bill. But as William Hopkins, recorded on magnetic tape that must be
vice president of Stone & Webster Ine, colleeied each month by the utility. Vari
Boston, Mass, points out, the etoser the ous alternative methods of remote billing
electrie load supplied by a utility gets to over telephone lines or even over the
its total installed generating capacity, power lines themselves are being investi
the lower is the efiicicney of the equip gated.
ment lhai the toad dispatcher must use. Once installed, the magnetic tape
Although his base load may be generated meter offers great flexibility in the type
by cheaply fired coal boilers, heavy of rale structures lhal can be applied.
short-term loads need the responsiveness The taped data ean be fed directly into
of oil or gas, and extreme peaks may the utility's billing computer, and any
force the starting of diesel or turbine- rate structure, however complex, ean be
driven peaking units.
automatically applied to eaeh customer's
Thai's why big urban utilities with a usage pattern.
large proportion of oil-fired plants, sueh as Consolidated Edison Co or Southern
How to out demand
California Edison Co, have embraced The user's ability to eut peak demand
TOD rates. Rapidly rising capital costs or to move his peak out of the peak
and the extensive delays involved in billing period depends largely on the
building new plants are an even greater nature of this production process. Ac
spur to holding down peak demand.
cording to William Hughes, viee presi
-. Many smaller utilities, especially dent of Charles River Associates, Bos
those with mostly coal-fircd plants, see ton, Mass, the companies lhal ean reap
far (ess benefit in TOD rates, according maximum benefit from eontrolling load
to Hopkins. Often they just don't have are those for which power eosis consti
the data on customer loads to be able to tute a significant proportion of total pro
evaluate the effeet of TOD rates. As a duction costs. Labor-intensive industries
result, the TOD rates lhal are set may be must normally consume the bulk of their
overly cautious and relatively ineffec power during established work shifts.
tive. Only in extreme cases is ii advantageous
Tke fuel-adjustment clause is another to operate night or split shifts to reduce
factor that is obscuring the effectiveness power costs.
of TOD rales. The elause has the effect . Several of the larger utilities are now
of'leveling out kilowatt-hour rates, but offering eusiomer seminars on techni
now, according to Hopkins, ii has ques for saving energy. Seminars are
become sueh a large component of the organized to appeal to sueh varied
total bill that potential TOD benefits groups of eusiomers as manufacturers,
cannot be elearly seen.
commercial buildings, hotels and motels,
But customers do respond to TOD ete. Frequently, manufacturers of ener
rales in direct relation to the ratio of gy-management systems and energy-sav
peak-to-off-peak charges, and in inverse ing equipment are invited to these semi
relation to the length of the peak period. nars, providing a comprehensive picture
This is shown in a study conducted in of energy-saving techniques.
1979 by Detroit Edison Co. The results The demand controller is one piece of
underscore the need for realistic load equipment that has been in use long
data, from whieh the utility can design before the introduction of TOD rates.
TOD rates that the eusiomer ean This controller measures the total kilo
respond 10. However, the study con watt load drawn by a user at any lime
cluded lhai there were insufficient data When this load approaches a predeter
available to estimate the effectiveness of mined maximum, the controller either
the rates. In general, the study found sounds an alarm or automatically sheds
lhal residential customers respond more noncssential loads to prevent the maxi
to TOD rates in the short term than do mum demand level from being exceeded.
industrial and commercial customers. There are three different techniques for
The latter, locked into established work automatic demand control--idea]-, pre
schedules, may need more time to show dictive-, and instantaneous rate (Power,
an effective response. The results may June 1976 p 19).
also be a reflection on the faet that these A user with large heating or refrigera
larger customers already offer the utility tion loads, which can be interrupted for
a better demand eure than do residential relatively long intervals without adverse
eusiomers.
affect, can make maximum use of a
However, most mandatory TOD rates demand controller, but many users need
are being applied to large customers. the additional sophistication of a com
This is because the potential return on puterized energy-management system.
P t m n . Oacwnbar IM S
ENERGY MANAGEMENT ST
LEHMAN 01120
I
Such a system looks at the total building cooperatives In your area can be implemented, but it represents the type
or manufacturing process needs, sched-. obtained from Program Manager. Con of customer/utility cooperation that is
ulcs loads or alternates them in a prede servation & Solar Energy. DOE, Wash possible.
termined pattern, taking into account ington. DC 20585.
Although utility control of residential
both the needs of the user and the utili Hot- or cold-water storage, which has loads has been practiced extensively by
ty's rate schedule. The programmable been in use for many years in some Southern California Edison, there is only
nature of energy-management systems buildings, is another way to cut peak one known instance to date of utility
enables them to be tailored to to individ demand. With the advent of TOD rates, controlled industrial loads--the Burbank
ual situations (Power. September 1979. storage equipment has an added advan Public Service Dept. Burbank. Calif,
p 103).
tage, because it can move the heating or where a few large industrial customers
Intemiptibk-power contracts provide cooling load out of the peak period. At make up a large proportion of the load.
the utility with an opportunity to Shed the same time, recording-type kilowatt- Three of these customers. Menasco. Bur
certain loads during periods of excessive hour meters automatically record the bank Studios, and two plants belonging
demand. In most cases to date, this has time of day that the heating load was to Lockheed-California Co. are connect
been done on a rather Informal basis. used. Without the recording meter, the ed over existing utility control lines to a
Ratepayers notify the utility of their utility must rely on timers to ensure that computer-based load-control system at
ability to shed a certain number of kilo heating loads are switched on during the dispatch center (Fig 3).
watts and the length of time for which non-peak periods. The customer is given Each of the three customers has its
they can be shed. When the utility's load a credit for the use of heat-storage own load-management system, which
becomes excessive, the load dispatchers equipment, but the utility doesn't have a enables it to select the number and types
telephone these customers and ask them guarantee that the heating load will be of loads that are placed under utility
to shed loads. The advantage of this switched off during peak hours.
control, as well as the manner in which
approach Is that it is directly related to the utilities load and does not depend on
Direct load control it beat
they are controlled. The hardware used for both the utility load control and the
the averaging effect of a rate structure. Load-control techniques available to a customers' energy-management systems
Utilities that have such agreements with utility range from rate design on the one is the Lockheed Electronics Co LEC
customers report that customers are only band, all the way to. the direct control of . 7600.
rarely called on to shed loads.
customer loads on the other. Hughes, of This system consists of a computerized
The economic advantage to the cus Charles River, points out that rates are a master station communicating with re
tomer is that he is billed for the con very indirect method of controlling mote stations that control the actual
tracted demand--the number of kilo demand. They must be designed to aver loads. By operating through the custom
watts the utility agrees to supply on a age out the influence on a wide range of ers' load-management systems, rather
firm basis. His actual demand may rise customer groups and. before being than by directly interrupting customer
well above the contracted demand on approved, must be hammered out at loads, the utility maintains good custom
most days without incurring extra lengthy rate hearings. Thus, the Influ er relations and avoids the possibility of
charges.
ence of a new rate design on peak liability. A final report on the effective
Cooperative load control is a concept demand is slow to take effect, and is ness of this experimental system is due
that was first tried in California, and is inconclusive at best. Any method of con shortly from the California Energy Com
now being promoted by DOE under the trol that tends toward the other extreme mission.
name Operation Powerplay. The first energy cooperative was organized by the
is likely to be more effective. Hughes says the sophisticated techniques now
Don't wait for a rate decision
Engineering Supervision Co. (ESCO). used at a utility dispatch center and the Systems such as Burbank's are in their
Newport Beach. Calif, for 11 buildings electronic energy-management system infancy. At the same time, utilities all
in downtown Los Angeles. A terminal in used by large power consumers will even over the country are designing and filing
each of these buildings is connected by a tually be extended to include hardwired new rates- Purpa mandates that all utili
dedicated telephone line to a computer in control between customer and utility. ties present studies of the feasibility of
ESCO's headquarters. The computer Hughes cites the Case of an ideal client TOD rates in their service area by Octo
monitors the demand of each building for this type of arrangement. The process ber J98I. after which rate increases can
and the outside temperature, and com involved is production of chlorine and not be considered without a TOD study.
pares these with historical data, enabling caustic soda by electrolytic processes. ]f your company could benefit from a
it to predict energy demand over 5-min During a typical year, the plant operates particular type of rate, or could offer the
intervals for 15 min into the future. at about 60% of capacity, but while it is utility direct control of part of your load,
When total demand approaches the pre operating the load factor is about 90%. the time to make the suggestion is now.
determined peak, the computer tells The electrolytic process can be operated Says Hughes. "Most utilities are looking
building operators which loads to shed. at an almost infinitely variable produc for ideas, and will listen to anything that
During a test period, the system tion rate, the only restriction being total might save them capital investment.
obtained peak-demand reductions as monthly production needs of the plant. Look for situations where both you and
high as 12%. Because the load shedding Hughes recommends that this load, the utility could benefit, and then make
is alternated among the 11 buildings, which is about 100 MW--as large as sure the utility knows about them before
this peak reduction can be obtained many utility generating units--should be it files a new rate."
without undue hardship on any one connected directly to the utility's load Once a new rate has been through the
member of the group. The system also dispatch center and treated as a "nega lengthy processes of hearings and has
enables users who are normally too small tive generating unit." The dispatch com finally been approved by the PUC. it's
to qualify for an interruptible tariff to puter would then control this load at a much harder to make changes. "The
take advantage of this method of reduc minimum peak periods and at a variable utility rate manager knows." says
ing their electricity bills- A second coop rate at other times, to keep the utility's Hughes, "that once he goes back to the
erative. organized in the service area of generators as full loaded as possible, PUC he'll open up the whole rate case to
Southern California Edison, has success within the production restrictions of the intervenors from all competing inter
fully reduced peak demand by up to customer's plant. Because of other con ests--something he's not about to do in a
25%. Information on forming energy straints. this system has not yet been hurry."
M ENCnOVMANAGEMENT
Pew, Dteambw 1tt0
LEHMAN 01121
New economic Incentives for In-plant generation
Potential benefits in efficiency and flexiblity of inpfant generation are recognized In regulations that were published this year
The most significant recent develop ments in electric rates are related to in-plant power generation. Over the next Tew years, these developments will give many industrial users far greater control over their electric bills than they have now. Until a year or two ago. many utilities actively discouraged in-plant electric generation by their customers. Most forbade customers to operate gen erating ptants in parallel with the utility network, and the idea of a utility pur chasing excess electric power from one of its customers was almost unheard of.
Today all that has changed. Many
utilities are in urgent need of the addi tional capacity that is available from small generating plants. Even those that until recently balked at this type of coop erative venture have been forced to accommodate the customer who finds it
economical to generate part or even all of his own power.
There are actually very few instances in which a customer can generate prime power more cheaply than a utility. But there are many instances in which the user can cogenerate heat and electric power on site at a better heat rate. (It is necessary here to define cogeneration as the simultaneous production of electric power and heat energy. Although cogen eration is the secret of economic in-plant
generation, the word should not be used to describe the cooperative generation of
electric power by customer and utility.) The user who cogenerates makes max
imum use of his fuel because he opti
mizes the production of energy at all quality levels and uses it on the spot.
Electricity can generally be considered as the highest form of energy, heat at successively lower temperatures is lower and lower-quality energy.
By comparison, few utilities can use the economies of cogeneration. Accord
ing to Tom Casten. president of Cogen eration Development Corp, New York,
NY. even utilities with district-heating systems generate most of their district heating steam with low-pressure boilers, and use condensing turbines to generate
their electricity. They have been forced into this position because of environmen tal restrictions on building new generat ing plants in downtown areas. Because steam heat cannot be transmitted more than a few miles, a utility can only reap
the benefits of cogeneration if there is an
industrial customer close by who can purchase large quantities of steam.
Purpa's dictates and the Federal Ener gy Regulatory Commission (FERC) rul ings established under authority recog nize this eneigy anomaly, and provide economic incentives that should go a long way toward correcting it.
What the law says
Basically, the FERC regulations re quire all utilities to buy electricity gener ated by qualified cogenerators at the utility's avoided cost. At the same time,
the utility must provide supplementary and backup power at rates that are "just and reasonable."
A qualified cogenerator is one that meets certain standards of efficiency and ownership as set out by FERC in the Federal Register for March 20. 1980, p 17973- Basically, the cogeneration plant must be less than 50% owned by the utility and must attain a minimum efficiency level based on both electricity and heat production. The efficiency level required depends on the fuel used, the size of the cogeneration plant, and the
1. Secret of tconom lcal peak-shaving Is to minimize engine running time. The transfer-switch method of reducing utility load may be eheaper to Install, but It offers less flexibility and less economy of operation than parallel peak-shaving
PMMT. Dttwnbw1BS0
ENERGYMANAGEMENT 5
LEHMAN 01122
heat cycle. These conditions prevent the utility lrpm obtaining tax credits and Fuel Use Act exemptions that are designed to encourage customers to cogenerate. They also release the utility from the need to purchase power that has been inefficiently generated.
Avoided cost may be thought of as similar to marginal cost. It represents the utility's cost (without profit add-on) to provide additional power over and above what it is presently supplying. Operating avoided cost varies from hour to hour as the load on the utility's system fluctuates. It is also influenced from year to year by the so-called capital avoided cost, which represents the cost of build ing new generating plant to meet addi
tional loads. The utility saves the avoided cost of each unit of additional power that is generated by a customer.
The avoided cost may very well be higher than the rate at which you buy electric power, because existing rates, as filed with your state's PUC. are designed to provide a return on the utility's embedded cost in all existing plant and equipment. Much of this is old plant, built at a lower cost and burning the Cheapest fuel.
The calculation of avoided cost is a complex mathematical procedure involv ing a large number of factors, which are of great interest to the utility, but until recently were of little interest to the power user. Now, however, it is of con siderable interest to the prospective cogenerator who needs to figure out his return on investment.
To facilitate the calculation. FERC requires that all utilities must publish their avoided cost in cents per kilowatthour for peak and ofT-peak periods, both daily and annua), as projected over the
next five years, and must update these projections every two years. Large utili ties (over 500-million kWh) should have already published this information.
Small utilities have until May 3t. 1982 (see Federal Register. Feb 25. 1980. for complete regulations).
If the utility belongs to a power pool from which it purchases power over and above what it can economically generate, the published power-pool rate effectively equals the utility's avoided cost. This is because the utility will add on its own generating units as the toad increases until the avoided cost is equal to the power-pool cost. It will then purchase additional power.
Philadelphia Electric Co. for instance, which has about 30 customer generating systems paralleled with its network, buys extra power from the Pennsylvania-New Jersey-Maryland interconnection poo). The cost to the utility for PJM power varies hourly, and is recorded on tape. Thus, to credit a customer with the avoided cost of power purchased, the
SO B tB tSY MW t t EH & H
PJM tape is computer-matched with the cuts into a utility's base load, it will
customers' meter tape.
adversely affect both the return on
Nailing down the ROI
investment and the utility's heat rate. PUCs are required to have specific inter
The potential cogenerator now has at connection rules and rates in place by
least some basic data with which to March 1981. after which the situation
estimate the return on investment (ROI) may become clearer.
for a cogeneration plant. A company Whether or not cogeneration is right
that already cogenerates stands to gain for your plant depends on the extent to
substantially by applying for cogenera which you can lower your overall heat
tion status, tying into the utility's net rate, and on the buy-back rate and inter
work through an approved meter, and connection conditions you can negotiate
meeting all the utility's requirements for with the utility. Casten. of Cogeneration
protection of the system.
' Development, recommends that a cogen
The utility is required to provide the eration plant be sized to meet your basic
necessary interconnection within 90 days heat-energy needs. Whatever electricity
of the qualification of cogeneration is generated as a result can then be used
status. Even though the net flow of pow to offset the amount of power you buy
er may be from utility to customer, the from the utility. This way you are taking
customer is paid at the avoided cost for maximum advantage of cogeneration
power flowing into the utility network, potential without attempting to compete
and charged at the current retail rate for with the utility in the generation of pow
power flowing from the utility into his er.
system, in a few existing installations, a However, Casten considers that the
single meter has been used. Customer minimum viable size for a cogeneration
generated power merely runs this meter plant using high-pressure boilers is about
backwards- But now that the avoided- 15 MW. At that size, a full-time mainte
cost buy-back rate is formalized, two nance crew is required and economically
meters will normally be required.
justified. Smaller cogeneration systems
Note that the utility can set its own would usually involve prime movers. As
prices and terms on the buy-back of size gets down to 3MW. it's hard to
electricity from a customer (subject to justify a full-time maintenance crew.
the approval of the state PUC) and can Problems of maintenance and unat
set its own standards for reliability and tended operation are likely to fall on
network protection. However, it must management personnel, so that the
offer a price that is not less than the cogeneration installation becomes more
published avoided cost, it must allow the of a headache than an economic asset.
customer to parallel with its network This situation should change as PUCs
(otherwise buy-back is impossible), and establish interconnection rules and utili
it must agree to provide supplementary ty backup is ensured. Casten also notes
maintenance and backup power at rates that plants burning diesel oil do not
that are "just and reasonable."
qualify for cogeneration status, though it
These provisions ecsure that the utility appears that they eventually will
loses nothing. The avoided-cost provision Sherif Fam. energy studies manager
ensures that it does not have to buy of Thermo Electron Corp, Waltham,
power om a cogenerator at a rate Mass, points out that a cogeneration
greater than it could buy it for else plant normally requires an after-tax
where. If the customer needs the utility return on investmem of at least 25%. or a
to provide all the equipment for full simple pretax payback of about three
backup power, but purchases very few years, compared with the normal utility
kilowatt-hours of supplementary power, ROI of 11-15%. In the case of cogenera
then the utility can set a rate per kilo tion. uncertainties in the marketplace are
watt of installed capacity that provides a compounded by uncertainties in the field
fair return on the equipment that it must of regulation. These uncertainties short
maintain.
en the payback time that can prudently
However, despite the fact that FERC be allowed on the investment.
regulations quite clearly mandate all Fam considers that small steam-driven
utilities to buy back cogenerated power, cogeneration plants, down to 2 MW. are
the matter is by no means completely economically viable now, particularly for
settled in all areas. The economic situa back-pressure turbines producing steam
tion of utilities across the country varies at moderate pressures of ISOpsig or less,
widely, and it is probable that FERC ff excess boiler capacity already exists,
rules will be tested in court in some there is virtually no limit to the economic
states. Utilities that serve an expanding size. Each company's situation is differ
area and are already capacity-short ent. and the capital investment it must
should welcome the additional capacity make needs to be examined individually.
provided by cogeneration. Utilities that Boilers in particular are very costly, and
are cash-short and need the revenue will excess capacity may turn the balance in
resist the reduction in kilowatt-hour favor of cogeneration. In regions where
sales. Likewise, if customer generation at least some oil or gas is used to gener-
Po*tt.D n in lw 1M0
LEHMAN 01123
$
s;
etc power, and purchased electricity is 5^/kWh or more, the use of diesel
cogeneration plants burning residual fuel
makes good economic sense in sizes of 3
MW or more.
A common situation may be found
where pressure-redueing valves are used
to reduce high-pressure steam for pro
cess applications. These valves represent
energy wastage. They can be replaced by
steam turbinc/generators that convert
the wasted energy into electric power. In
such ways, investment in a cogeneration
plant may be a relatively small addition
to capital investments that are made for
other purposes.
Peak-shaving possibilities
The new TOD rates, and particularly the ratehet elapse (see story, page SS), may provide substantial incentive to use in-plant generation to shave peakdemand charges. But it's important to note that peak-shaving represents an entirely different approach to redueing purehased-power costs than the ap proach used with cogeneration. As sueh, it must be evaluated on entirely different premises.
Whereas a cogeneration plant should be operated for the longest periods possi ble, to take advantage of its superior heat rate, the key to peak-shaving is to minimize generator run time. The peak shaving generator is invariably driven by a prime mover, with no waste-heat recov ery. This means that the eost of the eleetrieity it generates is high, possibly several times more expensive than the kilowatt-hours purchased from the utili ty. It does not qualify as a eogenerator, and is therefore not subject to any of the eogeneration incentives provided by FERC- However, if it can be used to eut demand charges substantially while run ning only a few hours a month, it will provide a satisfactory ROl.
The economies of a peak-shaving gen erator depend on:
The utility's demand eharge. The shape of the user's load pro file. The eapital cost of the generating and switching equipment. * The method of operation--transfer switches or parallel connection. Demand eharges are rising rapidly and show no sign of leveling off. John Shields of Cummins Engine Co, Colum bus, Ind, suggests that if your demand eharge has reached 55/kW, you should at least take a look at peak shaving.
Consider the load factor
The load factor affects the number of hours the peak-shaving generator will have to run to reduce demand eharges substantially. Load factor can be simply expressed as the average kilowatt de mand divided by the peak demand. If the
2. o m of fiva morgancy d la w l gaiw ralort Installed in a New York City building, which could supply up to 1 MW of peak-shaving capacity with suitable switching
demand charge is 55/kW, you normally need a load faetor of less than 50% to make peak-shaving economical. Higher demand eharges make peak-shaving
attractive at higher load factors. The capital cost uf a peak-shaving
generator is high, anywhere between
$150 and $300/kW. Only users with high short-term peaks that cannot be moved out of the peak-demand period can normally justify the use of a genera tor set purely for peak-shaving. But 95%
of the peak-shaving generators installed today double as emergency generators, according to Shields. At today's demand
charges, all installed emergency genera tors should be considered for their addi tional potential as peak-shaving genera tors.
The cost of hooking up an emergency generator for peak-shaving can be quite
low, depending on the plant system and the loads served. If the emergency load itself can be used for shaving, the eost is
almost negligible, since it is only neces sary to transfer this load to the emergen
cy generator to shave peaks. Unfortu nately, the emergency load is not often
suitable for this purpose. Either Its size is wrong for economical shaving or its nature is sueh that the switching tran
sients cannot be tolerated. Even more important, it may not be operating at the time peak-shaving is needed.'
Usually it's necessary to install a sepa rate transfer switch to automatically transfer a more suitable load to the gen erator for peak-shaving. Additional con trol is needed to drop the peak-shaving load and switeh in the emergency load in the event of a power failure. Controls and switehgear to do this may cost any where from 55,000 to 510,000.
The key to success here is the right combination of load profile and size of emergency generator set. It's not eco
nomical to shave more than a minimum number of kilowatts from peak demand, because of the high cost of running the
generator. Usually this means less than 10% of the peak and less than 40 hours' running time per month. For users with demand eharges of less than 2000 kW, the smallest emergency generator avail able may be too big for peak-shaving.
Paralleling the generator with the util ity supply usually provides better operat ing economies than a system using trans fer switehes. This is because the genera
tor produces only the minimum number of kilowatt-hours necessary to reduce the peak demand (Fig I). The cost of auto matic paralleling equipment, however, may be as high as $30,000 to 50,000 for a 500-kW generator. The eireuit breaker required by the utility alone costs about 510,000. Depending on the layout of the plant and the loads used for peak shav
ing, however, the cost of the paralleling equipment may be offset by the savings
in rewiring the various loads through transfer switches.
Note, however, that the peak-shaving generator does not qualify as cogenera
tion equipment, and the utility is not required to allow parallel eonneetion. But Stephen Bureh, of On-Site Power
Consultants, Nashville, Ind, notes that, because of the increased experience with the paralleling of eogeneration system,
utility resistance *o interconnecting cus tomer systems is lessening.
In fact, some utilities are welcoming peak-shaving equipment as a way of
obtaining additional peaking capacity. Some are even offering a special rate to customers who will agree to operate their generators during peak utility loads. The agreement is similar to that used for customers who offer to interrupt loads. The utility dispatcher phones cooperat ing customers and asks them to start their generators when needed. Consider ing the enormous installed eapaeity of emergency generators around the coun try, this is another cooperative approach that is sure to be expanded.
Compiled by John Reason
nowtr.Dmnibtrmo
ENERGVMANAGEMENT St
LEHMAN 01124
NOV 2 Heed
September 30, 1982
A. Stanley Mail Code S160
Breakeven Point for the Feasibility of Alternate Fuel for Natural Gas
As the price of natural gas continues to escalate at a much faster rate than that of the other fuels, and phased-in decontrol of "old" gas is expected from 1983 to 1990, the idea of using alternate fuel such as propane or light oil no. 2 becomes apparent. CIM clay operation at Aiken, South Carolina, has just experienced a price increase of natural gas in the amount of
$1.01817 per MCF, and the same level of increase is expected at the other locations. (Colorado expects a 44 increase in gas utility bills next year.) These factors make the concept of alternate fuel much more attractive.
Based on an article "Propane Seen As Standby Fuel for Higher-Priced Gas" in the Energy User News of September 13, 1982, by Lisa Tucker, it seems that we have come to the breakeven point of propane for natural gas. Since "only propane prices are expected to go down in the future," the substitution of
propane for gas should be implemented immediately. Our analysis, however, did not support the figures as given in the article.
The price figures as given in the article on the basis of heat content are:
Propane
Natural Gas
Oil
S5.3/MMBTU
5.27/MMBTU
S4.8/MMBTU
which translates to a price on a unit basis of:
$.49/gal.
5.43/MCF
$.67/gal.
The prices of propane and oil, however, are not
realistic at the current price level, which shows at least $.75/gal. for propane and $l/gal. for oil.
If we use the unit price of natural gas as the base for calculation to compute the breakeven point for the corresponding unit prices of both propane and fuel oil no. 2, we have the following table:
LEHMAN 01125
A. Stanley Page 2
Propane ($/ga1.)
.267 .311 .356 .400 .445 .489 .534 .578 .623 .667 .711 .756 .800 .845 .889
Breakeven Cost For Fuel*
Natural Gas (S/MCF)
3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10
Fuel Oil No. 2 ($/qal.)
.405 .472 .540 .607 .675 .742 .810 .877 .945 1.01
1.08 1.15 1.21 1.28 1.35
* The unit prices per MM BTU of propane and fuel oil no. 2 are equated to that of the gas, and the unit cost is then computed.
$x/qal. .0916 MMBTU/gal.
price of gas (S/MCF) 1.03 MMBTU/MCF
$y/qa1. .139 MMBTU/gal.
LEHMAN 01126
A. Stanley Page 3 The table indicates that at the current price level of propane and fuel oil no. 2, the price of natural gas has to be at least S8/MCF to make the idea of using alternate fuel for gas feasible. However, we should continue to investigate the concept of alternate fuel. Information on the past ten-year energy trends, price watch, etc., are also enclosed for your perusal. YYK/mkh Attachments
LEHMAN 01127
P ro p a n e S e e n a s S ta n d b y
f u e l f o r H ig h e r -P r ic e d G a s
By LIZA TUCKER
NEW YORK--Liquid propane
fas is being held in reserve as a ackup fuel when natural gas is not available by users throughout the country, and some may switch to the fuel permanently because of higher natural gas prices, ac cording to users interviewed hy Energy User News.
At present, propane prices re main volatile, according to sources, because production is down. Propane is a byproduct of oil and gas production, and since domestic production of oil and gas are down, propane production is also suffering, according to Robert Myers, spokesman for Petrolane, a Los Angeles propane
generates 91,000 Btus, a source said. Currently, propane averages $5.30 per million Btus (mmBtu).
Natural gas averages $5.27 per
mmBtu, while oil averages $4.00 per mmBtu. However, of the three fuels, only propane prices
are expected to go down in the near future, be said-
"Pteopie who haven't been us
ing their standby propane sup-
8lies are doing so now because lere is a growing concern about natural gas rates," be said. "If local and state regulatory com
missions continue to approve natural gas rate increases, we
may see a trend towards the use of propane on a regular basis," Myers added.
distributor.
Some companies such as
" The production of natural gas Nabisco, East Hanover, N.J.,
and oil is down, so domestic pro- bave backup propane systems for
8ane production is down also," those instances when natural gas lyers said. "But inventories are is not available. If the price of the
at a high level, and supplies of fuel were right, a company
propane will be unloaded over the spokesman said, they would
next 6 months," he said.
switch to propane on a regular
The influx of propane into the basis.
.
market, over the next 6 months may lower prices which have gone up 6 to 7 cents over the
previous 6 months. Liquid pro pane now costs 60 to 65 cents a gallon on the average, he said.
One liquid gallon of propane
"Good business dictates that a user use the less expensive fuel. If propane were available and cheaper, we would certainly use it on a regular basis," a Nabisco source said. Nabisco currently has ten bakeries around the coun
try, seven of which have propane
backup systems, he said.
The volatility of prices has caused some industries, such as a Northeastern glassware plant,
to reconsider switching from natural gas to propane. "It would
have cost us $200,000 to $300,000 to switch from natural gas to
propane," said a company spokesman. "We were going to make the investment but then the
price went up." .
To burn propane, one part pro
pane must be mixed with 23.86 parts air, and must be burned with at 3,595 degrees F., the same temperature required to bum gasoline, according to Reginald
wintrell, president of Dual Fuels,, a propane conversion company in
Orem, Utah. Propane must be
compressed to a liquid form for
storage, he added.
"A broad spectrum of users
who need a clean fuel use pro pane, in beat treating processes,
Tor example, when natural gas is
not obtainable," Myers of Petrolane said. Propane is also
used in commercial businesses construction of pressure vessel
such as hotels and restaurants for tanks, leakage can be averted, he
heating purposes where natural said.
gas is scarce and electricity ex pensive, as well as the converting of vehicle fleets, he said.
Propane contains 2 to 3 times
the Btus of natural gas, he said. All contracts for propane are on
a "take or pay" basis, according to David Lessley, spokesman for
Mapco, a propane distributor in Janesville, WJs. The user must
y for the propane, even though may not need it when it is
eventually delivered, he said. Propane can also be bought on a spot basis when a user's supplies are low, he said. '
'
The disadvantages of usingpro pane are in its storage, according
to Bill Burk, vice president of purchasing, Jim Walter Co., a
building material manufacturer in Tampa, Fla. "There is an inventory investment in the
storage of propane which must be taken into account," he said. "If you bum propane, you must pay
for the tanks as well as the con version equipment. When gas is
readily available, it would be at an economic disadvantage to burn propane."
In addition, distributors may help users do all the necessary converting to propane if the user wishes, a Petrolane spokesman said. Petrolane will (resign, in stall and operate pipelines for the user, be added.
Pressure vessels used to store and distribute propane can range in size from 30,000- to 90,000gallon capacity.
To Install a propane backup system using a propane pressure vessel, a user must first get a construction permit in his own name as well as an electrical permit, be said. Once these permits are secured, insurance rates are not affected, he said..
Equipment used must meet Na tional Fire Prevention Agency and Underwriters Laboratories requirements as well, he said.
Propane is volatile and may ignite if It leaks, but with the safety precautions utilized in the
The company has over 75 facilities that manufacture gypsum wall board, bathroom fix tures, plumbing fixtures, and ceramics.
Tbe gypsum wall board plant must use propane because the product requires a clean fuel, he said. Hie local gas company will not pump in natural gas because there is not enough industry in the area to justify it, he added.
Other disadvantages include re gulatory and space considera tions. "In some instances re gulatory personnel have not grantedpermits for the storage of large quantities of propane in industrial sectors because they are rot familiar with its pro per t i es, " according to Petrolane's Myers.
Spacing between tanks and between tanks and facilities must also meet many safety regula tions, be said.
Energy User News September 13, 1982
LEHMAN 01128
TEN-YEAR ENERGY TRENDS
Trends In U.S. production, imports, consumption and prices
are shown below, with the latest monthly figure followed
by the corresponding monthly figures for one year back.
5 years back and 10 yean hack.
The table shows bends rather than values, since index numbers are substituted for the physical quantities. The base year is 1978. with 100representing that year's 12-month average. That means seasonal tendencies will be reflected
in the figures, affecting all entries on a given line.
Lalaat 12 Moa. 5 Yra. 10 Yra. Month Prior Prior Prior
PRODUCTION (1978 - 100.0 ):
Natural Gas...... Jim 96.9 All Crude Oil.... Jul. ' 99.9 Non-Alaska Oil... Jul. 99.3 Coal................... Jun. 132.6 Nuclear Power... May 92.2
100.9 97.6 92.2 113.2 M.Q
' 100.4 93.1 103.4 115.5
91.6
NEW WELLS COMPLETED (1978 100.0): Finding Oil....... Jul. 217.7 184.8 86.4 Finding Gas...... Jul. 153.7 100.6 65.3
109.5 109.1 124.3 91.9 12.3
55.2 30.2
PETROLEUM IMPORTS (1978 <= 100.0 ): Total.................. Jul. 63.8 69.0 108.8 From OPEC...... Jun. 36.1 50.8 115.3 Ft. Arab OPEC. Jun. 27.0 57.5 114.7
52.6 35.9* 17.9*
CONSUMPTION (1978 100.0 ) Gas To Industry. Jun. 102.6 133.5 Industrial Elec... May 90.9 100.0 All U.S. Energy. May 83.7 86.8
107.7 95.2 88.5
140.3 77.5 n.a.
PRICES TO REFINERIES (per barrel) : Imported Oil..... Jun. $33.88 $37.03 $14.63 $3.22* All Crude Oil.... Jun. $31.76 $35.03 $11.9B $3.58*
PRICES TO INDUSTRY (per mill. British thermal units):
Natural Gas.IQ-82
$3.85 $3.22 $1.61 $0.48
Electricity....... :.... May $14.51 $12.19 $7.18 $3.40*
No. 2 Oil........ f. May $7.37 $7,89 $2.78 $0.75*
Steam Coal. IQ-82
$1.64 $1.48 n.a.
n.a.
PRICES TO ELEC. UTILS, (per mill. Brit, thermal units):
Natural Gas. May
$3.32 $2.83 $1.26 $0.31*
Residua] Oil. May
$4.92 P.57 $2.25 $0.62*
Steam Coal........ May $1.65 $1.47 $0.92 $0.38*
Sources: Ten-Year Energy Trends" is adapted from data
published fay government agencies and utility trade associ' lions. In several cases, indicated by an asterisk, the 10-yearsback figure is derived from annual rather than monthly data.
Energy User News September 13, 1982
P R IC E WATCH "
No. 2 oi! for October delivery feir by 0.05 cents to 94.95 per gallon on the Mercantile Ex change. Latest week's range: 94.80 to 96.80. Previous week's: 92.30 to 95.10. No. 6 oil's posted price rose by34cents to $27.91per barrel (1% sulfur, average posting of Exxon. Hess. Marathon. Amoco).
No. t (HI (Oct. deliv.) per Gallon......... 94.96 cents No. 6 Oil (1%5. at terminal) Per Barrel.................. $27.91 Natural Gas (Midw., Ig. vol.) Est. Per Thou. Cu. Ft..$4.20
Steam Coal (To TVA In July) Per Ton...................... $38.55
Sources for " P ric e W atc h ": New York
Mercantile Exchange for
'No. 2 oil, seller firms for No. 6 oil (see "Refiners' Fuel Prices," page 4), EUN for natural gas, Ten' nessee Valley Authority Tor coal.
I _________________ /
r EFFIC IE N C Y WATCH "
EUN calculates that during the 12 months endedMay 1982, energy use per unit of activity or output, in comparison with 1979. has been: .
INDUSTRIAL: Cut 11.1% COMMERCIAL: Cut S.1% RESIDENTIAL: Cut ? %
Further information on "Effi ciency Watch" is given on
r INVENTORY WATCH ^
Petroleum inventories at re fineries and bulk terminals are shown below using index numbers. "Trouble point" is an EUN estimate of how low stocks could get at this time of year without a risk of supp ly problems. For each item. 100 is the average 1977 inven tory.
Distillate Faef Oil Latest week........ Up 1 to 83 Trouble point............ '...... 84
Residual Fuel Oil Latest week........ Up 2 to 70 T rouble p o in t....................... ..74
Gasoline Latest week...... ,.Up 1 to 91 Trouble point.................... 84
Crude Oil Latest week...... Off 2 to 108 Trouble point.................... 77
Sources for ''Inventory Watch": American Petroleum Institute and EUN.
Energy User News September 20, 1982
WHAT CO AL CO STS
Representative steam-coal price is shown in dollars per ton, with August the latest month. The figures are derived from price indexes and freight rate indexes Issued by the Bureau of Labor Statistics.
Latest Prior Mouth Mouth
12 Mos. 12-Mo. Earlier % Chg.
Price at mine...... $32.67 $32.62 $30.23
+8
Rail freight......... 10.57 10.57
9.73
+9
Delivered Price.... 43.24 43.19 39.96
+8
Source: "What Cbal Costa.' is adapted from Bureau of Labor Statistics indexes and Department of Energy price data. The table is anchored to a 1981 delivered price of $39.49 (Sept. 8. 1982. EUN, page 22). of Which $9.53 is assumed (by EUN) to be the shipping cost.
LEHMAN 01129
FIGURING ON EN ER G Y
Gas: Who' d Pay Whom?
By PAUL SCHAFFER
SutiftirtEditor
NEW YORK--The Consumer Federation of America, which opposes gas price decontrol, has worked up a company-level portrait of decontrol's financial impact.
CFA foresees 15 gas pipelines paying $56.9 billion extra to 20 major gas producers from 19S3 to 1990 under phasedin decontrol of "old" gas. That's in addition to the payments likely under current law. using estimates based on records at the Federal Energy Regulatory Commission (FERCJ.
CFA says, decontrol would force non-residential users to cut capital spending to pay for their gas.
The organization acknowledges current problems of une qual competition between interstate and single-slate pipelines, and of producers going after hard-to-produce gas before easy-to-get gas because of federal regulations. But CFA wants the price rules changed, not abolished.
"The larger market-ordering problem is the un derconsumption and underinvestment in the non-energy sectors of the economy that could well result from the transfer of large amounts of money from consumers and industrial users to producers." CFA argues. CFA's backers include labor unions and the American Public Power Association. 4 CFA used Energy Information Administration assump tions about how fast old gas wilt wane, combined with individual pipelines' semiannual regulatory filings.
To put the $56.9 billion injperspective, keep in mind that it is spread over 8 years, Tlie same 15 pipelines had I960 gas revenues totaling $28 billion. All U.S. gas producers in 1981 received $40.3 billion at the wellhead.
The figures below are in billions of dollars. Whose customers would pay the $56.9 billion?:
Tenneco Inc.......................................... 8.7 El Paso Natural Gas Co......................6.9 Natural Gas P. Co. of Amer...............6.3 Texas Eastern Transmission................ 5.2 Northern Natural Gas Co.................... 4.5
Michigan-Wisconsin Pipe Line..............3.6 Trunkline Gas Co................................. 3.5 Texas Gas Transmission Corp..............3.2 United Gas Pipeline Co........................3.2 Transcontinental Gas Pipe................... 2.5
Southern Natural Gas Co..................... 2.5 Columbia Gas Transmission................. 2.3 Cities Service Gas Co.......................... 1.9 Panhandle Eastern Pipeline................. 1.8 Colorado Interstate Corp......................0.8
Total..................................................... 56.9
Who would 0 * t the $56.9 billion?:
Gulf....:.................................................-57
Mobil...............................................
52
Texaco.................................................. 5.0
Exxon............................ ."...................... 4.8
Shell...................................................... 4.2
Standard of Indiana..............................3.9 Tenneco.................................... Standard of California............:.............3.1 Phillips..................................................3.1 Atlantic Richfield................................. 2.7
Cities Service....................................... 2.6 Getty.....................................................2.4 Union................'.................................... 1.9 Superior.................................................1.9 Sun........................................................ 1.7
El Paso................................................ 1.7 Conoco.................................................. 1.4 Pennzoil................................................ 0.9 Marathon...............................................0.7 Columbia............................................... 0.5
Total.................................................... 56.9
3.4
Four of the pipelines are affiliated with companies on
the producer list. These firms account for $19.8 billion of
the payments and $3.2 billion of the receipts.
The summary report. "The Powerful Twenty and Old
Gas." costs $5 from CFA. 1314 14th St.. N.W.. Washington.
D.C. 20005. The detailed tables cost $250.
`
In arguing that certain producers will benefit dispropor
tionately from decontrol. CFA says these 20 firms account
for 5 ) percent of U.S. gas production but for 72 percent of
old-vintage interstate gas that would get the major price
hikes under decontrol.
Even without a windfall from gas decontrol, the major
producers seem bound to boost their gas role. They are the
key players in undersea wells, which provided 27 percent
of domestic gas in 1981 up from 22 percent in 1976.
The Department of Energy has a list of big energy
producers similar to CFA's. The majors' natural gas role
in 1979. DOE says, was 49 percent of U.S. production, 51
percent of onshore reserves and 65 percent of offshore
reserves.
'
Energy User News September 27, 1982
LEHMAN 01130
Gas Prices 10% Below (MTs in 2 0 0 0 ; A G A
By JERRY SLAFF
ARLINGTON. V a.-N atu ral gas prices will stay at least lit
percent below residual oil's through the year 3000. except for
1985when full gas decontrol takes effect, according to a study pre
pared for the American Gas As
sociation (AGA). here. However, other industry
sources are saying that the price advantage of gas over oil will not be as stable or rigid as the AGA report predicts, but will "flip
back and forth'" between tbe two
fuels. The report, using 1982-value
dollars, puts tbe current price for
natural gas at $3-62 per million Btus (mmBtu), with residual oil
priced at $4.65per mmBtu. show ing gas as being 22 percent cheaper than resia
By 1984gasprices will increase 7.75 peroit to 83.99 per mmBtu. the report says, while oil prices will decrease 2 percent to 84-56
per mmBtu- Gas's price advan tage would narrow to 14.5 percent
under those conditions, according to the study.
Fid) gas price deregulation in
1985would said gas prices up 26.4 percent from 1984 prices to 84.93
per mmBtu- The increase would make oil, at 84.74 per mmBtu, about 4 percent less expensive than gas. the report speculates.
The AGA report views oil s 1985 price advantage is temporary. After 1985. gas would quickly re
cover some of its price advantage
over oil, in rponse to market conditions. In 1986. gas would be priced at 84.87 per mmBtu. 7
cents less than oil s 84.94 per
mmBtu. giving gas an advantage
of about 1 peroit.
After 1966, gas prices would
rise more slowly than oil prices
due to declining increases of
wellhead gas prices, tbe report
predicts. Through 2000. according
to the AGA scenario, gas would
maintain a price advantage of
about 10 percent over oil.
The point, however, is disputed
by Mark Decker, vice president
for beating fuel policy of the
National Oil Jobbers Council, a
Washington-based federation of
state and regional petroleum
marketers.
.
While Decker said he agrees
with the AGA price predictions up
to 1985. he does not see a clear
return to gas's price advantage
over oil through the end of tbe
century.
Hie 1985 increase in gas prices
will not be temporary, but will
continue, Decker said. "It's not
an upward blip' in a downward
graph, but a continuoiisupward
trend." be said. "1 definitely
don't see a gasadvantage over oil
of 10 percent through 2000."
The fuel market is easily dis
rupted. and any number of events
could change the price of either
gas or oil dramatically, Decker
said.
.
"We may have shortages or
curtailments in gas." he said. "Of
course, if there's another oil em
bargo in the Middle East, oil
Iprices] would shoot up. It sgoing
to be nip-and-tuck between oil and
gas through 2000."
The AGA predictions indicate
tbe possibility of a shift of in
dustrial users from oil to gas. An
AGA spokesman said there would
be ample supplies for users
switching to gas.
"In the event of a mass switch,
we could cover a 50 percent rise
in gas demand," the AGA
spokesman said. The extra gas
would come from domestic
sources, as well as imported gas
from Canada and Mexico, he said,
little price difference between
domestic and imported gas is
expected after full deregulation in
1985. he added, although imported
gas would still be "slightly"
The AGA did not take into account any possible global
emergencies, such as Middle East wars, the spokesman said, and assumed a 6 percent global
economic recovery in 1982. using as a reference point a 1981 economic study made by the
Wharton School of Business, Philadelphia. '
Tbe average sulfur content of tbe residual oil used in the study
was 1.1 percent, he said. The September 1982 report,
" H istorical and Projected
Natural Gas Prices." was pre pared by the AGA in conjunction
with the Total Energy Resource Analysis Advisory Committee, a gas industry consulting firm. The study is available from AGA at1515 Wilson Blvd., Arlington, Va. 22209.
Energy User News September 20, 1982
LEHMAN 01131
Southern Natural Gas Company Po it Office Box 2563 Birm ingham A L 35202 2563 205 325 7410
'IS'S September 24, 1982
a
.0^.7 \`t\iG
r`v:z>"
Cyprus Industrial Minerals Company P. O. Box 898
Aiken, SC 29801
Attention: Mr. Joe Lubner, Operations Manager
Gentlemen:
We refer to the agreement between you and us for the purchase and sale of natural gas. Said agreement provides, inter alia, that the initial price(s) stated therein shall be adjusted to reflect changes in the price payable for all gas subject to Seller's Rate Schedule when calculated at a load factor of 100% (the "U nit Price") from such price in effect on May 1, 1981(the "Base Unit Price")*
On August 31, 1982, we filed with the Federal Energy Regulatory
Commission (F E R C ) adjustments to Seller's Rate Schedule to be effective October 1, 1982. Upon acceptance by the F E R C , such adjustments w ill result in changes to the Unit Price as shown below:
Price under "Rate Schedule" Effe ctive 10/1/82 Demand Charge = $6.3Q2/Mcf x 12 Months Commodity Charge =$3.56555 Mcf x 365 Days
$ 75.6240 = 1301.4258
$ 1377.0498
Unit Price/M cf
$ 3.77274
Base Unit Price/Mcf
1 2.75457
Change: Increase
1 1.01817
Accordingly, effective October 1, 1982, the initial price(s) payable for gas delivered to you under our agreement w ill be increased by $1.01817 per M cf.
Yours very truly,
. M . Ob&JbJMf
K. H. Adkins, Manager Industrial Sales & Market Research
KHA/jga
.
cc: Cyprus Industrial Minerais Company v
7000 South Yosemite
Englewood, CO 80112
Attention: Ms. Marta Gonzales
K ' a.*'w rr~\m d a m v
LEHMAN 01132
Southern Natural Gas Company Post Office Box 2563 Birmingham AL 35202 2563 205 325 7410
SOUTHERN NATURAL GAS
RECEIVER
: G 2 1982 PROCESSENGINEERING
Ju ly 30, 1982
To A ll Resole and Direct Sole Customers of Southern Naturai Gas Company
G entlem en; Enclosed is o copy of Federal Energy Regulatory Commission
(F E R C ) Order No. 55-C, issued June 29, 1982. The effect af this order is to affirm the FER C 's determination that residual fuel oil and coal ore economically practicable and reasonably available alternative fuels for essential agricultural users. The F E R C declined to exercise its discretion to determine No. 2 fuel oil ond propone to be economically practicable alternative fuels. Yours very truly,
K . H. Adkins, Manager Industrial Soles & Market Research KHA/eks Enclosures
A SGNAT COMPANY
LEHMAN 01133
UNITED STATES OF AMERICA
19
FEDERAL ENERGY REGULATORY COMMISSION
FBRC
1
6 1 .M1 4 i)
:.\i
B efo re C om m issioners! C. M. B u tle r I I I Chairman} G eorgian S h eld o n , j . David Bughea and A. G. Souaa.
D eterm ination o f A lte rn a tiv e Fuels ) fo r E sse n tia l A g ric u ltu ra l Deers )
p o ck et No. RM79-40-000 -002 -0D3 -004 -005 -006
-007
-008
-009
-010
-O il
-012
ORDER NO. 55-C ORDER DENYING REHEARING
(teaued ju n e 29, 1982)
I . IN T R O D U C T IO N
C urtailm ent plana of In te rs ta te n atu ral gas p ip elin es estab lish p rio rity -o f-a e rv lc e cate g o ries th a t are ueed during p eriods of n a tu ra l gas sh o rta g e s. In tle e a o f sh o rta g e , th e u sers of n a tu ra l g as which 'a re p laced In low er p r i o r i t i e s a re the f i r s t to be c u rta ile d and those In higher cate g o ries are curtailed la s t.
S e c tio n 4 0 1 (a ) o f th e N a tu r a l Gaa P o lic y A ct o f ' 1978 (15 U .s.C . S t 3 3 01-3432) (NGPA) p r o v id e s t h a t . In th a c u r t a i l ment plana of In te rs ta te n atu ral gas p ip e lin e s , e s s e n tia l a g ric u ltu ra l uaea muat be given a high p r io r ity s ta tu s second only to c e rta in o th e r enum erated p r io r ity u ses. In o th a r w ords. In the event of a ah o rtag e of n a tu ra l gas In the system , the p ip e lin e must c u r ta il se rv ic e to a l l o th er c la s s ifie d u sers.
DC-C-71
pfiCCtSS ENtiiiiccaiNS
D ocket Ho. RH79-40-000, a t 1.
- 2-
except high p r io r ity m e re , before c u rta ilin g serv ice to e s s e n tia l a g r ic u ltu r a l u s e r s . X nclusloo In the p r io r ity a ffo rd e d under se c tio n 401(a) Is r e s tr ic te d by .sectio n 101(b) how ever. The c u rta ilm e n t p r i o r i t y s t a tu s which se c tio n 401(a) provides e ss e n tia l a g ric u ltu ra l uses Is Inapplicable If the F ederal Energy R egulatory ComalssIon (Commission), In c o n su lta tio n w ith th e S ecretary of a g ric u ltu re , determ ines th a t th e re la an a lte rn a tiv e fu e l th at Is econom ically p ra c ti cab le and re aso n ab ly a v a ila b le (th e a lte r n a tiv e fu e l t e s t ) . An e s s e n t i a l a g r i c u l t u r a l u se w hich l a d a t r a in e d t o h a re an a lte rn a tiv e fu e l th a t la acononlcally p ra c tic a b le end reasonably a v a ila b le Is placed In th e lower cu rtailm en t p r io r ity th a t the use occupied p r io r to a c e r t i f i c a t i o n by the- S e c re ta ry o f A g ric u ltu re th a t th e use Is an e s s e n tia l a g r ic u ltu r a l u se .
On A ugust 11, 1980, th e C o m is s io n Is s u e d a f i n a l r u l e to ln p l e s e n t s e c tio n 4 0 1 (b ) o f th e NGPA (O rd er No. 55-B , 45 Fed. Reg. 54733, August 18, 1980). Like th e In te rim ru le prom ulgated fo r the 1978-79 w in ter h eatin g season (44 Fed. Reg. 82484, O ctober 31, 1979), th e f in a l r u le p ro v id es th a t re s id u a l fu e l o i l 1 / and co a l are aco n o n lc ally p ra c tic a b le
1 / R e s id u a l f u e l o i l means ' Nos.- 5 and 6 o i l . Bunker C, and Navy S p e c ia l aa d e fin e d In th e atan d a rd s p e c if ic a tio n fo r fu e l o i l s published by the American S o ciety for T estin g and M a te ria ls , asth, D396.* IS C .F .R . S 2 8 1 .3 0 3 (n ).
D ocket Ho, RM 79-40-000, e t a l .
- 3-
and reasonably a v a ila b le a lte rn a tiv e fu e ls for e ss e n tia l a g r ic u lt u r a l u se rs which have fu e l req u irem en ts in e x cess o f 300 Hcf p er day and which have th e in s ta l le d a b i l i t y to use th e s e a lt e r n a t iv e f u s le . The Commlaalon d e c lin e d to e x e r c is e i t s d i s c r e t i o n t o d e te rm in e Mo. 3 f u e l o i l and p ro p a n e to be econom ically p ra c tic a b le a lte rn a tiv e fu e ls.
11. APPLICATIONS TOM REHEARING AMD RECONSIDERATION The com m ission re c e iv e d tim e ly a p p lic a tio n s fo r ra h a a rln g
o f th e f i n a l ru le from th e American B akers A s s o c ia tio n , The B rooklyn u n io n Gas Company, D i s t i l l e d S p i r i t s C ouncil o f th e U nited s t a t e s , The F e r t i l i s e r I n s t i t u t e , The G reet W estern Sugar * Company, N atio n al R enderere A s s o c ia tio n , I n c ., P etrochem ical Energy Group, The P ro cess Gas Consumers Group and th e G eorgia I n d u s tr ia l Group ( f i l i n g j o i n t l y ) , and U nited Gas p ip e lin e Co.
On S eptem ber 1 1 , 19B0, K a rs , I n c . (H e rs) f i l e d a p e t i t i o n fo r re c o n s id e ra tio n and Tha N atio n al c o u n cil o f Farmer C o o p e ra tiv e s (NCFC) s u b m itte d a l a t e a p p l i c a t i o n f o r r s h s a r l n g . In t h i s o rd e r , th e Commission t r e a t s th e l a t e - f i l e d a p p lic a tio n o f NCFC a s a p e t i t i o n f o r r e c o n s i d e r a t i o n and c o n s id e r s b o th p e titio n s fo r re c o h sid e re tio n on th e m e rits.
On O c to b e r S , 1900, th e Commleelon g r a n te d r e h e a r in g o f the fin a l ru le in th is docket eo lely for the purpoee o f fu rth er c o n s id e ra tio n .
LEHMAN 01135
D ocket Ho. JUI79-40-000, e t e l .
- 4-
III. DlacuaglOH
h . Economic P r a c t ic a b i li ty Eased on the record in title proceeding and th e relev an t
le g i s l a ti v e h is to r y , th e Commission d eterm in ed , in th e f in a l ru le , th a t reaid u al fuel o il end coal are reaeonably av ailab le and econom ically p ra c tic a b le ae a lte rn a tiv e fuel* under the te rm s o f e e c t lo n 4 0 1 (b ) o f th e MGPh. The C om m ission, how ever, d id n o t f i n d t h a t Mo. 2 f u e l o i l o r p ro p a n e v e r s e c o n o m ic a lly p racticab le a lte rn a tiv e s fo r eeeen tial a g ric u ltu ra l ueea of natural gas.
In th e f i n a l r u l e , th e Commieelon c o n sid e re d and r e je c te d a su g g estio n eubaiitted in response to th e M otlcs o f Proposed Rulemaking (45 Fed. Reg. 392E3, June 10, 1900) th a t an a lte r n a tiv e fu el should be determ ined to be econom ically p ra c tic a b le o n ly i f th a t fu e l would c o s t th e seme a e , o r le e s th a n , n a tu ra l g a a . The Commieelon s t a t e d t h a t such an econom ic p r a c t i c a b i l i t y s t a n d a r d would re n d e r e e c t lo n 4 0 1 (b ) o f th e HGPk v i r t u a l l y m e an in g less, b ecau se, based on d a ta in th e re c o rd th e t showed a l l liq u id fu e ls exceed n a tu r a l gee in p r i c e , th e re would be no liq u id fu e ls th a t would q u a lif y aa a lte r n a tiv e f u e ls . In o th e r w ords, th e consequence o f lim itin g economic p r a c t i c a b il it y to p r ic e e q u iv alen cy would be th a t no e s s e n tia l a g r i c u lt u r a l u s e r t h a t co u ld use liq u id f u e ls would be re q u ire d to a c c e p t a p r i o r i t y l o v s r th a n p r i o r i t y 2 when n a t u r a l g a s la le a s expensive th a n liq u id f u e l s . The Commission b e lie v e s t h a t i t may b e a p p r o p r ia t e u n d e r s e c t i o n 4 0 1 (b ) o f th e NGPh
D ocket Ho. RH79-40-000, e t e l .
- 5-
fo r aoiie e s s e n tia l a g ric u ltu ra l uses n o t to re c e iv e p r io r ity 2 s ta tu s , even If cu rtailm en t lead s to th e consum ption o f fu e ls which co at s o re than n a tu r a l g a s. In th e f i n a l r u l e , th e C olasion noted th a t re lla n e s s o le ly on a p r ic e com parison t e s t would Ig n o re o th e r f a c to r s t h a t a f f e c t th e c o s t o f fo o d , 1 / such as th e number o f days a u s e r would be c u r ta ile d In tin es of a shortage.
Several ap p lican ts fo r rehearing a lle g e , as they have p re v io u sly , th a t th e commission e rre d in d eterm in in g th a t resid u al fu el o il is econom ically p ra c tic a b le and In fa llin g to use a sim ple com parison o f fu e l p ric e # as a t e s t fo r economic p r a c t ic a b i li ty . These a p p lic a n ts arg u e th a t th e C ongress, In 1979, a n tic ip a te d th a t c e r ta in f u e ls would be d e c ls rs d econom ically p racticab le because the Congress expected n e tu rsl gas p ric e s to equal or exceed those of liq u id fu els a t a re s u lt o f Increased c e l l i n g p r i c e s fo r f i r s t s a l e g a s and th e d e r e g u la tio n o f some n a tu ra l gas p ric in g c a te g o rie s a f t e r 19S5, However, In 1979, OPEC Increased th e p ric e of crude o i l and, s i a r e s u l t , re s id u a l f u e l o i l now c o s ts s i g n i f i c a n t l y mors th a n g a s . The a p p l i c a n t s a rg u e t h a t th e OPBC I n c r e a s e was u n e x p e c te d and t h a t th e C o n g ress d id n o t a n tic ip a te th e r e s u l t . The C om m ission's r u le I s , th e r e f o r e , viewed as in c o n s is te n t w ith c o n g ressio n al in te n t.
2/ as n o ted In th e p ream b le t o th e f i n a l r u l e , t b s C o n fe re n c e
Report s ta te s th a t th e a p ecial p r io r ity for e s s e n tia l a g ri c u ltu r a l uses was e s ta b lis h e d to 'p r e v e n t u n n ecessary in c re a se s In th e c o a t o f food in th i s c o u n try ." B.R. Rep, NO. 99-1792, 99th Cong., 2d S esa, 114.
LEHMAN 01136
D ocket Ho. 179-40-000, e t 1. - 6 -
lti* C om slsalon la n o t persuaded by t h i s argum ent. The a p p lic a n ts provide no evidence th a t. In enactin g se c tio n 401(bl, th e C o n g re ss Burned t h a t o i l p r i c e s would n o t In c r e a s e f a s t e r th an th e p r ic e of n a tu ra l g a s . The c o n ten tio n th a t th e C ongress expected n atu ral gas to exceed liq u id fu e ls in co st and th erefo re Intended th e a lte rn a tiv e fuel te s t to be based on a s ta p le com parison o f p r ic e s i s u n su p p o rted . The C ongress was c e r ta in ly aw are. In 1970, th a t th e OPlc c a r t e l had th a c a p a b ility to In crease o i l p ric e s and had done so on p rio r o c c a sio n s. There i s no com pelling reason to sssusa th a t th a Congress enacted sectio n 401(b) o f th e M F1 on th e assum ption th a t fu r th e r b i l p r ic e in c re a s e s would n o t occu r.
Some a p p l i c a n t s a l s o c h a lle n g e th e C o m m issio n 's u se o f average annual fu e l o i l p ric e s fo r 1979 a s a b a sis fo r I t s d e c i sio n to view re s id u a l fu e l o il ae an econom ically p ra c tic a b le a lte r n a tiv e fu e l. They argue th a t the use of average p rice# obscured th e dram atic Increase In fuel o il p rio n s in th a t year which was evidenced by m onthly ln o re s s e s In Im ported crude o i l p r ic e s in 1979 and, e s p e c ia lly . In Ja n u ary 1980. The a p p lic a n ts im p ly t h a t such p r i c e in c r e a s e s made r e a l d u a l f u e l o i l e c o n o m ic a lly im p r a c tic a b le a s an a l t e r n a t i v e f u e l . One a p p li c a n t f u r t h e r n o te s
D o c k e t Ho. RM79 - 4 0 - 0 0 0 , a t i l . -- 7 -
th a t Monthly In c re a se s In Im parted crude o il p rlc a a contlnuad through Juna 1980.
Tha Commission haa review ed l t a u sa o f av arag a annual p r lc a a , In c lu d in g th o aa fo r 1979. Tha uaa o f av arag a annual flg u ra a ln a ta a d o f th a a o a t ra c a n t M onthly p rlc a a p ro v ld aa a b a tta r assessm ent of tha llk a ly acononlc re a u lta o f fin d in g re s id u a l fu a l o il to be an econom ically p ra c tic a b le a lte rn a tiv e , because avaraga annual p rlc a a provide a nora com plete p ic tu re of lo n g term tr a n d a th a n do m o n th ly p r l c a a w hich may v a ry due to seasonal and o th er a h o rt-ta rn p ric e v a r ia b ility . Por example, rorm 423 d a ta p u b lis h e d by DOB f o r th a f i r s t s i x m onths o f 1980 (th a tin e p erio d noted by one a p p lic a n t) In d ic a te th a t No, 6 fu e l o i l p ric e s tended to flu c tu a te and In Juna 1980 vara 8 p e r c e n t lo v e r th a n In J a n u a r y 1910. 3 / T h is c o n firm s th a Commles lo n 's o rig in a l opinion th a t a d e c isio n on w hether re a ld u a l fu e l o il la an econom ically p ra c tic a b le a lte rn a tiv e need not be based on M onthly d a ta .
A p p lican ts fu r th e r c r i t i c i s e th e C om m ission's a n a ly s is In th a f in a l ru le In s o fa r as th a Commission r e l i e s on a co ap arlao n o f th e p r i c e o f No. ( fu a l o i l to th e p r ic e o f No. 2 fu e l o i l to d em o n strate th a economic p r a c t i c a b i l i t y o f No. ( fu a l o i l . They argue th a t a d e te rm in a tio n th a t No. < fu e l o i l la an aconom l-
3 / Sea Appendix 8 to th i s o rd e r.
LEHMAN 01137
D ockt No. RM 79-40-000, a l . - -
c a lly p ra c tic a b le a lte rn a tiv a to n a tu ra l gaa could not heve baan aada lf th a Cowalaalon had coaparad th a p rlc a of No. C f u e l o l to th a p r lc a o f n a tu r a l g a t , r a th a r th a n th e t o f No. 2 fuel o l.
I t la ln acc u rata to lv p ly th a t th a CO M laalon Ignorad a l l C antora and p rlc a d lf f a r e n t la l a o tila r than th a d lffa re n c e betwaen th a p rlc * o f No. 2 Cual o l , th a B oat eapenalve of th a a lte r n a t iv a l l q u l d C u e la , and No. f Cual o l . A ppendla A to th a f i n a l r u l a a ata fo rth a conperlaon of p rlc e e and p rlc a d lf fa ra n tla la for gaa and a l l tha Cual a lta rn a tlv e e c o n lid erad by th a C onalealon. Aa n o tad abova and ln th a p re a a d tle to th a f i n a l r u l a , th a C o n v la alon convidara th a t a conparlaon of n atu ral gaa and o l p rlc a a la n o t th a on ly ra le v a n t fa c to r upon whlch th a C o m laelo n ahould nake th a a l t e r n a t i v a Cual d a te r a ln a t lo n u n d ar a a c tlo n 401 o f th a HGPA. By c o n a Id a r in g th a r e l a t i v a p r l c a a o f No. 6 and No. 2 Cual o l l a , 4 / tha llk a ly ra ta of ln craaaa ln th a lr r e la tiv a p rlc a a , 5 / and p ro je c te d l v a la of c u rta llia a n t, / tha C o n la a lo n developed a p lc tu ra of th a conoalc conaequancaa o f ualng varloua a lt e r n a t iv a Cuela th a t la More c o o p la te th a n an a n a ly a la th a t la p re d lc a te d o nly on tha r e la tiv a p ro x la lty of n a tu ra l gaa and Cual o l p rlc a a .
i / 45 Fed. Rag. a t 5473. 5/ -
y M-
D o b k e t N o. HN79 -4 0 -0 0 0 a t 1 .
- *-
s e v e r a l a p p lic a n ts o b je c t to th e Com m ission' d e c is io n th a t No. 2 f u e l o i l la n o t an econom ically p r a c tic a b le a l t e r n a t iv e to n a tu ra l gas. m ay alleg e th a t th ara la no ra tio n a l basis for n o t fin d in g No. 2 f u e l o i l to ba econ o m ically p r a c tic a b le , e s p e c ia lly In view o f th e C om m ission's d e te rm in a tio n th a t low s u lf u r No. 6 fu e l o i l . a fu e l which th ey claim c o s ts ab o u t th e aaaa a s No. 2 fu e l o i l . I s econom ically p ra c tic a b le , in su p p o rt o f th is argum ent, one ap p lic a n t re f e rs to th e ' unchallenged ex p ert evidence* of I t s w itness th a t th e ab so lu te p ric e d i f f e r e n t i a l betw een'N o. 2 and low s u lf u r no. f fu e l o i l s w ill be g e n e ra lly no g re a te r than is p ercen t In constant d o lla rs .
The comm ission b e lie v e s th a t th e r e la eome u n c e rta in ty inherent In p red ictin g fu tu re p ric e d if fe re n tia te and th a t any a n a ly s is o f fu tu re fu e l o i l p ric e s la-bound to ba somewhat sp ecu la t i v e . The te s tiM n y r e l ie d upon by th e a p p lic a n t d o es n o t. In th e Com m ission's o p in io n , provide a s u f f ic ie n t b a s is fo r fin d in g th a t No. 2 fu e l o i l Is econom ically p ra c tic a b le . In a d d itio n , r e c e n t Form 423 d a ta ahow t h a t , f o r 1901. th e a b s o lu te p r i c e d i f f e r e n t i a l betw een No. 2 and low s u lf u r No. 6 f u e l o i l s was 22.5 p e rc e n t. 7 /
A fter a n a ly sis of the record, the relev an t market fa c to ra , and th e tre n d s In r e l ia b l e d a ta , th e Commission, In I t a d ls c r e -
LEHMAN 01 13 8
1 / see Appendix A to t h i s o rd e r.
I
D o c k et Mo. JW 79-40 -0 0 0 . a t a l .
-.1 0 -
i
t l o t i , made a p o lic y d e c is io n t h a t I t c o n tin u e s to b a lle v a w i l l
f u l f i l l th a s t a tu t o r y p u rpose o f a c tio n 401 o f th e MPA tcj
p ro v id e f o r o rd e r ly c u rta ilm e n t o f n a tu r a l gaa se rv ic e wlthjout
u n n ecessarily Increasing th e coat o f food or requiring e ss e n tia l
a g ric u ltu ra l u sers to sw itch to high c o st a lte rn a tiv e fu e ls .
The a p p lic a tio n * f o r re h e a r in g p r e s e n t no new f a c t s o r I s s u e s o f
law th a t w arran t a change In th e Com m leelon's d e te rm in a tio n th a t
re s id u a l fu e l o i l and c o a l a re th e o n ly econom ically p ra c tic a b le
a l t e r n a t i v e f u e l s to n a tu r a l g aa u n d er s e c t io n 401(b) o f th e MOPA.
B. Baaaonable A v a ila b ility Several ap p lican ts challenge the determ ination In the fin a l
ru le th a t re sid u a l fu el o il Is reasonably a v ailab le. In p a r tic u la r one a p p lic a n t c h a lle n g e s th e d e te r m in a tio n by c la im in g t h a t dob p red icta th a t o il su p p lies w ill contlnua to d sclln e ss p rices e s c a la te . Another e p p llc e n t argue# th a t re a ld u e l fu e l o il I s not reasonably a v a ila b le btcauae th e re hae been a d eclin e In re sid u a l fu e l o il atoefca.
prom Ju n e 1980 th ro u g h May 1981 r e a ld u a l f u e l o i l s to c k a * w ere In th e ran g e c o n e id e re d norm al by DOB. A lthough th e re a ld u a l
fu e l o i l a to c k s d e c lin e d from June 1981 through December 19B1. th ey have n ev erth eleaa remained above th e le v e l considered to be a minimum o p e r a tin g In v e n to ry . 8 / T h e re fo r e , th e C om nlsslon
8 / See Appendix C to th le o rd e r.
D ocket Ho. n m - 4 0 - 0 0 0 , a t 1 .
-Il
ls not persuaded to a lte r lta d eterm ination In the fin a l ru le th a t resid u al fu el o il le , fo r the p re se n t, reasonably a v ailab le to e s s e n tia l a g ric u ltu ra l u sers w ith tba c a p a b ility to uea I t . he noted In th e f in a l r u le , how ever, th e commission In ten d s to reco n sid er th a t ru le as circum stances re q u ire .
One a p p lic a n t a rg u e s t h a t th e co m m issio n 's fin d in g th a t re sid u a l fu el o il Is reasonably a v a ila b le la In co n sisten t w ith O rd er Ho. 30-D / which e x ten d e d th e f u e l o i l d isp la c e m e n t program . That program a u th o rise s th e tra n s p o rta tio n o f n a tu ra l gas for the purpose of encouraging larg e ueere to d isp lace fuel o i l w ith n a tu ra l gee. tn su p p o rt o f I t s argum ent, the a p p lic a n t s ta te s th a t one re s u lt of finding rasld n el fuel o il to be reaso n ab ly a v a ila b le la. to f o s te r th e uea o f re s id u a l fu e l o il In s i tu a t io n s where n a tu r a l gee o th e rw ise would be used,
Thle argument m isapprehends both th e purpose o f the fu el o i l d isp lacem en t program and th e fin a l ru le . The f in a l ru le la p e rt o f a la rg e r program to determ in e, In tim es o f a sho rtag e o f n a tu ra l gee s u p p lie s , which u s e rs w ill re c e iv e th e lim ite d s u p p lie s end which w ill be re q u ire d to sw itch to a lte r n a tiv e f u e ls . During such tim es, low er p r i o r it y In d u s tr ia l end u t i l i t y uees w ill be c u rta ile d before higher p rio rity uses, such ss e sse n tia l a g r i c u l t u r a l u s e s . On th e o t h e r h an d , th e f u e l o i l d is p la c e m e n t
9 / O rd e r Ho. 30-D, D ocket Ho. RM79-34 ( I s s u e d A ugust IS , 1 9 * 0 ), 45 Fed. Reg. 5S04S (A uguet 22, 19*0).
LEHMAN 01139
D ocket No. 179-40-000, a t a l .
13 -
prograa la Intended to d lap laca fu a l o il uaad by lover p r io r ity In d u s tria l and u t i l i t y uara w ith aurplua auppllaa of n a tu ra l g a s , and ln ta r a td ta p lp s lln a ay ete aa which a ra a a p arlan cln g c u rta lla e n te of n atu ral gaa w ill probably not ba sa ilin g gaa u n d ar th a O rdar No. 30 p ro g rsw . Aa a t a t a d In O rd ar No. 3 0 -E , I t l a u n l i k e l y t h a t O rd ar No. 30 a a la a w i l l ba M d e by a y a ta a a a a p a r la n c ln g a c a r i o u s t h r a a t o f c u r t a l l a a n t . 1 10/ Tha d e t e r a l n a tlo n th a t resid u al fual o il la raaaonably av allab ia as an a lte rn a tlv a to n a tu r a l g a s whan n a tu r a l g aa la o u r ta lla d la n o t, th a r s fo ra , ln co n alatan t w ith tha C aaalaalon's a ff o rta to dlap laca fu a l o i l In an o th ar c o n ta c t.
C. in a ta lla d c a p a b ility Tha fin a l rag u latlo n a apply only to thoaa f a c ilitin o
th a t bava th a In a ta lla d c a p a b ility to .usa tha fu ala deteralna< by tha C o m laslo n to ba eco n o alcelly p ra c tlc a b la and reasoned a v a i l a b l a . 11/ T hus, th a r a l a no re q u ire m e n t t h a t an a s s e n t i i 1 a g r ic u ltu r a l u a a r would ba com pelled by c u rta ilm e n t to r a ly oi an a lta m a tlv s fu a l If tha u a a r'a f a c ility d id not hava tha c a p a b ility to usa th a t fu a l. In o th a r worda, tha fin a l ru la
1 0 / o r d a r Ho. 3 0 -B , D ockst Ho. AH79-34 ( la a u a d S eptem ber 24, " IM O ), 45 Fad. Hag. CC704, 715 (O cto b er a , 1 M 0 ).
11/ Haw b o l l a r a , l . a . th o a a b o l l a r s p u t I n t o a a r v l c a f o r th a f i r s t tla a a f te r August 29, 1979, th a t hava a cap acity li a ccess o f 300 Hcf o f n a tu ra l gaa p ar day, ara prsauaed t hava In s ta lle d a lte rn a tiv e fu el c a p a b ility . This p reaia
t l o n d o e s n o t a p p ly to d l e e a l a n g in a s o r t u r b ln e a designid
to uaa d i s t i l l a t e fu e ls aa tha only s u b s titu te fo r nature g a a . 19 C .f .R . I 2 0 1 .3 0 4 (b ).
D ocket Ho. 0 9 - 4 0 - 0 0 0 , e t *1..
- 13 -
does not re q u ire th a t an a a a a n tla l a g ric u ltu ra l uer Incur any conversion c o sts.
Sons a p p lic a n ts , however, argue th a t an a lte rn a tiv e fu el' t e s t should be based on a u s e r 's a b i l i t y to convert I t s f a c i l i t i e s to use f u e ls o th e r th a n g a s . C itin g O pinion Ho. 92 , 12 / one a p p lic a n t p o in ts o u t th a t th e commission has o fte n reco g n ised th a t, fo r la rg e r voluae fu el u aers, the co at o f conversion to a lte rn a tiv e fu e ls Is r e l a tiv e ly low.
The Com le s Ion h a s . In th e c o n te x t of e s ta b lis h in g c u r t a il ment p la n s , concluded th a t I t la r e la tiv e ly le s s expensive fo r large u sers to convert to a lte rn a tiv e fu e ls than I t la fo r sm all u s e rs to do so . However, th e r e l a ti v e c o s t o f conversion I s I r r e le v a n t to th e d e te rm in a tio n o f w hat f u e l s a re econom ic a lly p ra c tic a b le w ith in th e meaning o f s e c tio n 401(b) o f th e NCPA. U nder th a t, s e c t i o n , th e r e l e v a n t c o n s i d e r a t io n I s w hether an e s s e n tia l a g ric u ltu ra l u ser should be re q u ired to bear the co sts o f conversion to an a lte rn a tiv e fu e l, thereby losing I ts p r io r ity 2 s ta tu e . In th e fin a l r u le , th e C oanlaslon took th e p o sitio n th a t th e c o st o f co n v ersio n . In f a c t, c o n trib u te s to the coat of using an a lte rn a tiv e fu el end sta te d th a t "Im position of conversion c o sts cou^d cause unnecessary In creases In food c o s ts . . . .* 13/ I t rem ains th e C om m ission's view th a t re q u irin g
LEHMAN 01140
1 2 / Docket No. RH78-4, a t 1 . (Issu e d A ugust 4 , 1980), 12 FERC 6 1 ,1 2 9 .
13/ 45 Fed. Reg. a t 54736.
I
Docket Ho. RM79-4Q-000, i t e l .
- 14 -
ny e s s e n tia l a g r ic u ltu r a l u a a r, whose f a c l l l t l e a can butn only gaa, to convert those f a c llltla a ao they can bum fuala o th a r th an n a tu r a l gas would th e r e f o r e be In c o n s is te n t w ith th e C ongress' Mandate th a t th e a lte r n a tiv e fu e l t e s t u n d tr sectio n 401(b) nay not Include a requirem ent to sw itch to high c o s t a l t e r n a t i v e * . 1 4 / T h e re fo re , th e Commlaslon w ill co n tin u e I t s e x is tin g p o lic y which doea n o t re q u ire e s s e n tia l a g r ic u ltu r a l u sers to In s ta ll a lte rn a tiv e fuel c a p a b ility . D. S n a il cu sto m er Exem ption
The fin a l n ils exem pts sm all u se rs from a p p lic a tio n of an a lte rn a tiv e fu el t e s t . Small uaare a re defined in f 211.3 0 2 (a )(2) as u a e rs t h s t have re q u e ste d 300 Hcf p e r day o r le s s In p r i o r it y 2 e n t l t l e s e n t s . One a p p lic a n t o b je c ts to th e 300 Hcf p e r day c u t- o f f fo r th e exemption because I t Is sa id to apply In a manner th a t u n f a ir ly p e n a llie s a g r ic u ltu r a l u se rs th a t combine a number o f 'n a tu r a l gas en d -u ses In one f a c i l i t y . The a p p lic a n t su g g ests t h a t , as an a lte r n a tiv e , th e exemption lim it should be 300 Hcf per day fo r each type of end-use w ithin a f a c ility .
The Commission d e c lin e s to adopt tb s a p p lic a n t's p ro p o sa l. The Commission adopted th e em ail cuetom ar exem ption because I t would hava been a d m ln le tra tlv e ly burdensome and Im p racticab le to g a th e r d a ta on a l l a e s e n tla l a g r ic u ltu r a l uaera which re q u e st 300 Hcf o r le s s p e r day in p r i o r i t y 2 e n title m e n ts . The 300 Hcf
14/ Conference R eport, supra n o te 2, a t 114.
Docket 0. BH79-S0-000, St st_. - 15 -
lim ita tio n p e r u s e r s e e c b o s e s b y th e C o e e lM itn b e c e u a a
I t i s c o n e ls t e n t w ith th e th r a a h o ld C o r a s a l l u a e r s in m an y
C o m a ia a io n c u r t a i l s e n t p l a n s . 1 5 /
T ha f a c t th a t b o m u e a ra
C a ll t o q u a l i f y d o e s n o t s a k e th a e a e s p tlo n u n f a i r .
T h e a p p li
c a n t h a s f u rn is h e d n o d a ta o r i n t o n a t i o n to s u p p o r t a ith a r
I t s a lle g a tio n o f u n f a tr o s e a o r I te p ro p o s a l f o r a d if f e r e n t
a p p l i c a t i o n o f t h a 3 0 0 M cE H a l t f o r th a a s a l l c u s t o a e r a a e s p -
tlo n .
T h e C o m ia a lo n th e r e f o r e w i l l c o n tin u e t o a p p ly th a
e a e a p tlo n i i s l t to e n t i r e C e c il I f l a s . B . o th e r la s u a a
A d d itio n a l I s s u e s s r e r a is e d In th a a p p llc a tio iia f o r
r e h e a r in g a n d th a p e titio n s fo r r e c o n s id e ra tI o n .
T h e se ia s u e s
w a re a d e q u a te ly c o n s id e r e d b y th e C o a s ta s io n w h a n I t p r o m u lg a te d
th e f in a l r u le .
T he C o-- le s io n b e lie v e s r e c o n s id e ra tio n o f
th e s e le e u e s in th ie o r d e r le th e r e f o r * u n n e c e s s a r y .
lv . COHCLUSIQH
T h e a p p lic a tio n s f o r r e h e a r in g a n d p e titio n s f o r re c o n s id e r a tio n r a le s n o I s s u e s a n d p r e s e n t n o d a ta th a t w a re n o t f u l l y c o n s id e r e d b y th e C o -- ia e lo n d u r in g d e v e lo p m e n t o f th e f i n a l r u l e o r w h ic h , now h a v in g b e a n c o n s id e r e d , w s r r e n t
15/
S e e a . q . , O p in io n H o . IB , L e h ig h P o r tla n d C e s e n t
ho.F l o r i d a G e e T r e n a n l e a l o n C o . , D o c k e t
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o f L a k e la n d , e t s i . , v . FB R C , H o . 1 -5 2 0 * . a t ~ a l . ( 5 th C l r . ) .
LEHMAN 01141
Docket No. RA79-40-000, et al . - l i -
a w d lflc a tlo n o f th f in a l tu ie on h e a r in g .
th c o a a ls e lo n
b a lla v a * th a t th a lte r n a tiv a C uaL t a a t e a ta b lla h a d in th f in a l
t u i e la th * p r o d u c t o f a n in f o r n a ti u a a o f C o a a la a lo n d la c r a t lo n
to d e ta ta I n e th a p p r o p r ia te c r i t e r i * f o r th o p e r a tlo n o f
n a t u r a i g a a c u r t a l l a a n t * u n d e r T l t l a IV o f t h a N C P A .
A c c o rd ln g ly
f o r th re a a o n a d ls c u a a e d a b o v a , th C o m la a lo n d a n la a h e a r in g
a n d r a c o n a ld a r a tlo n o f th a f in a l tu ia .
T h e CO-- l a a l o n Q r d a r a T ha a p p lic a tio n * f o r h e a r in g a n d p e tltlo n * f o r ra c o n -
a ld e r a t lo n a r e d a n la d ,
B y th * c o a a ia a lo n .
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LEHMAN 01142
U A i T O fo rto rf I D O I/P U I v m
miB i U l a p e r t w t l t l l d C l i t
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In c lu d i p r i t u p i i d ( o r 1 h t n u o t i i f h . I to d o . I H o l a ll e ro d a o d lu y p N c iu d i. H ata: |m a ilf iir H a. N i I p o rc a n t a o lf u r c o n ta a t
o r la * .
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t . i a l 1 * 1 p r i e , a t a l r a t u p i r e t l t l a i N i l a l l N o ta rli to o S a la t t a l a f a t l r U I lita ra . 1PM (p e c a iia r lM l)t tk a IM I-ta * p rie * la M ia i
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if P r a U a l n i r i a t t i n t a t o n i M n t k l p P a r a p i i a a i N a a t k l p f f t r l l i a t a . J] K a t k w t l u l I p t k . p r i e , i , / f e r m a r o t l a t l > 1 ^ H ; t h a n r l t k a p r l t a e f M a l a l l a r m i a a i r l t k a p r i c e e f t a r a i f a a >
Tke r a ti* la ilc a tn
tk a p ir e t a t a i r r o r a c i k i t t a r a i f a * a a i a l t t n a t a M a l p r i a , h r H I | , m i I M I , a l a e t r l c t i n t i l i p o r t a i ( l a IT C F a n i l i ] t k a t tk a p p a li l . t a i t i a i t r i ( 1 0 .1 p a r e n t ) M r . 1 M a l a ll tk * . tk e p p e li f a r t o n i *>.
LEHMAN 01143
Docket MO. 1179-10-000, ot l,
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"i. A
DOCKET H O . M 7 9 - 4 0 - 0 0 0 , e t e l
APPENDI X C
S T O C K S O P R E S ID U A L F U E L O I L , U . S . T O T A L (M ilb o flt a f t l i m l l )
SO U RC E:
D O E /E IA W e e k ly P e t r o l e u m s t a t u s R e p o r t ,
D e c e m b e r 1 8 , 1 8 B i, e t 1 3 .
` M in im u m
O p e r e t n ? In v e n to ry *
le d e fin e d b y th e
N a t i o n a l P e t r o l e u m C o u n c i l a s t h e m in im u m
le v e l r e q u ir e d f o r r o u tin e o p e r a tio n .
By
t h e i r d e f in i tio n , r u n o u ts a n d s h o r ta g e s
w o u ld o c c u r i f i n v e n t o r y l e v e l s f a l l b e lo w
th a t le v e l.
LEHMAN 01144
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LEHMAN 01145
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LEHMAN 01146
NAME
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A D D R E S 5 _ ______________________________________________________________________ R A T E S : E L E C T R I C
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F A C I L I T I E S C H A R G E ________________________ '___________________
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LEHMAN 01147
LEHMAN 01148
W h at Can Contact Failures Teach You?
i I
K l o c k n e r -Moeller
LEHMAN 01149
i
What can contact failures teach you?
by Dr. G. F. R. GALLE, manager, testing department, Kloclener-Moeller
r
I
it * Seventeen specific causes o f contact failure are illustrated in this exclusive article.
Accurate colour reproductions show normal characteristics of each; and ways are
suggested to avoid the same trouble in the future.
The life of contactors is essentially dependent on the
: behaviour of the contacts. Pure silver as contact material has proved highly satisfactory due to many outstanding
properties. The shape of the contacts is chosen to guaran tee that all required properties (resistance to welding,
breaking capacity, continuous current rating, etc.) are maintained. For satisfactory service life, the contacts are designed as butt contacts thus avoiding friction. Contacts in modern control are designed for arelativelylong service
life and specifications are based on specific current duty
diagrams indicating definite service conditions and
maximum values for frequency of operations and con
tinuous current. If one of these factors is neglected, a
shorter service life or breakdown will result.
A critical examination of the appearance of the contact surfaces will yield many valuable hints as to the nature of
the service conditions under which the contacts operated, especially during the most recent period of operation.
It is then often possible to make the necessary corrections
in order to obtain the ulmost economy. Such an exam ination will also indicate whether or not the contact is
' nearing the end of its useful life. In the case of breakdown, careful scrutiny of the surfaces often reveals the cause of
the trouble. It is a common occurrence to have users complain about the appearance of contacts, assuming that they are no
longer fit for service and that in consequence the unit has I not completed the promised service life. In examining
II these complaints we often find that either the equipment
has not nearly reached the end of its useful life or that
f some incorrect application has caused an excessive load on the apparatus. Often valuable material--sometimes entire contactors which would have given satisfactory
performance for many more years--is spoiled. Also, it is often exceedingly difficult to convince the user that his
conclusions were incorrect. A convincing explanation of
the cause of these defects must be given immediately to
the user, since complaints of this nature may prove harmful to the good reputation of control equipment and shake the confidence of the customers in the validity of the equipment fife guarantees. The user will be saved
further considerable material losses in most cases by a clear presentation of the facts. At what point has the life of the apparatus ended? The life of an air'break contactor has come to an end when the over-travel of the contacts has gone down to .5 mm (.02"). Overtravel of the contact assembly is that part of the stroke which the
moving contacts would cover after touching the fixed contacts -- propelled by the actuating device--
if they were not blocked in their movement by
the latter. The remaining over-travel of a contactor can be measured by actuating the control mech
anism by hand and by determining the distance which the actuating device will cover, applied to the contacts, after the contacts have touched. Measuring the over - travel is the only means of determining whether or not the contacts are approaching the end of their useful life. This procedure is of the utmost importance. It is by no means true that the pure silver
used as contact material can be allowed to wear to the last trace for contact making. These explanations are, however, not meant to invite the making of tests from time to time on our contactors to
see whether the end of their service life has been reached. The life of the apparatus can readily be determined in advance by careful selection of suitable control based on life expectancies as given in our catalogues. Testing should only be necessary after the specified life term has expired, and then only for the purpose of determining
whether, due to special circumstances (for example light
load conditions) the apparatus may yield a longer service life than indicated in the catalog.
Endurance tests, continuously carried out in our test
LEHMAN 01150
laboratories, plus the experience gained in actual service confirm with a high degree of probability that equipment
used at rated loads will reach the specified life span. _ If it is found on checking that the end of the service life has been reached before the apparatus has performed that total number of operations it is rated for, the cause Can only be due to a too heavy load or a defect. It is a fortunate fact, however, that contacts of control in normal service or under overload conditions or under the effects of a fault, assume specific appearances, thereby indicating clearly one of these causes. Most users lack the opportunity of becoming familiar with these characteristics of contacts. For this reason, we pass on the experience gained by a large number of critical examinations performed on airbreak contactors. To do this, we have selected some typical cases where the appearance of the contacts permits definite conclusions regarding the duty to which the contactors were subjected during their useful life. We trust, however, that before beginning our task, a few words concerning the appear ance of pure silver butt contacts of airbreak contactors under normal duty, will be allowed. The appearance of pure silver contacts, even under normal service conditions is a surprise to many users accustomed to copper contacts. The surface of pure silver contacts constantly changes in colour under normal duty, starting from a light blue hue at the beginning, to a dark colouring toward the end of their useful life. Many users from the appearance of the contact surfaces, are led to believe that the apparatus will not work reliably and is consequently useless. Our comments on these objections are as follows: The colour changes in the pure silver contact surfaces is a natural phenomenon. It is a very thin film of silver oxide and silver carbonates produced by the effects of arcing. This colouring has no harmful effects whatsoever on the performance of the equipment. It may be said on the contrary that the making capacity of the contactor is considerably increased by the film. We will show later that this film has originally a blue tinge, changing to a deep brown with progressive operative life. No single case has so far come to our knowledge where the discolouration of the contacts has had a harmful effect on the properties of the contactor. Above all, we have found no instance where the current carrying capacity of the contact assembly was in the least diminished through this film.
The following examples are divided into four groups, each group illustrated and each discussed in the following paragraphs.
The first group represents contacts of apparatus having been operated within the permissible ranges of switching capacity, frequency of operations and continuous current rating. The control voltage was kept constant between 90 to 100 per cent of the rated value. These examples will illustrate to the reader the appearance of contacts of equipment, as they should look under ideal service conditions. It must, at the same time be clearly under stood that contacts used mainly for making duty look different from those working chiefly under breaking duty. For contactors controlling heavily inductive circuits, the breaking operation represents the higher stress if the starting current^remains below the contact welding value or as long as it is not essentially higher than the breaking current. In nearly all induction free or capacitive circuits,
the making stress is generally greater than the breaking stress. Moreover, if the starting Current is Considerably higher than the breaking current, as is the case for example with contactors for condenser control without damping devices, the result will be a pure making stress effect on the contact surfaces-
The second group of examples is representative of con tactors working under conditions outside the permissible range without causing definite failures. Conditions of this kind are very undesirable since they are the cause of considerable reduction of the service life of the apparatus. This will jeopardize one of the most valuable properties of our contactors and this is why it is important that these cases be rapidly recognized and remedied.
The third group illustrates those cases where excessive stress on the contact assembly resulted in a rapid develop ment of a defect and failure of the unit. It may be suitable at this stage to review the chief causes of overstress on contactors and to examine their origin and effects.
( a ) Exceeding the switching capacity of a contactor.
Exceeding the making capacity of a contactor will produce welded contacts, while exceeding the breaking capacity means--in addition to welded contacts--prolonged arcing. The most common causes for exceeding the breaking capacity of a contactor are:
1. Motors with abnormally high current peak. 2. Transformers with an extremely high flux density. 3. Short time voltage failures with running motor. 4. High proportion of harmonic waves in the mains
or connection on opposed phases with condenser contactors.
Under the above specified conditions the breaking capacity is normally indirectly exceeded by exceedingly heavy inching or reversing duty, or through short circuits with a relatively high resistance in the load circuit.
(b ) Exceeding the continuous rating of a contactor.
This type of overstress will entail excessive temperature rise of the current path and of the contacts. If this over stress is extremely severe, it may cause direct harm to the contacts as well as indirect injury to other parts of the apparatus. This includes all cases where the allowable ambient temperature is considerably surpassed. The effects of an unduly high ambient are, naturally, similar to those of excessively heated contacts as a consequence of a high current rise with an ambient temperature within permissible limits. The continuous current rating is often impaired by accumulation of dirt on the contact surfaces. Suitable enclosures are therefore of utmost importance.
(c) Variations in control voltage.
Too low a control voltage is of frequent occurrence and of special importance in tracing the causes of defects. It is not sufficient in this case to check as to whether the voltage on the contactor coil is within the permissible range. Often only a temporary drop of the control voltage can be observed, due to the starting current, especially with motors of large outputs. If the control voltage is
LEHMAN 01151
permanently too low, the result will be a lower making capacity.
An increased control voltage may considerably interfere with the behaviour of the contactor regarding rebound. Contact burning may increase and there is danger of the service life of the contactor being shortened. In extreme cases which occur where a contactor coil for a lower voltage is installed, this may lead to broken parts in the contactor.
The cause for too low a control voltage may in most Cases be looked for in excessive resistance of the circuit. The voltage drop in power-and-control transformers, circuits including the control circuits, must not exceed 10 per cent of the rated voltage. It must be considered j that the voltage drop in the main and control circuits depends, during the starting of the motor, on its starting 1 current; and during the making response of the con
tactor, on the latter's inrush current. Neglecting this fact has often been the cause of failures. Unstable control
voltage m a y furtherm ore be the result o f failures in the
control circuit as a consequence of accumulated dirt or vibrating control devices.
The fourth group is composed of two examples showing the contacts of two units which carried a short circuit current. This extreme load forcibly produces a consider able deformation of the contact surfaces. Welded con tacts will normally result. Up to this day, however, we have not heard of one single case where a flash-over occurred in one of our contactors due to a short-circuit. Neither have we experienced one single flash-over during the tests in our laboratories where our contactors were subjected to short-circuits with and without fuses. It is, however, advisable to replace a conlactor through which a short-circuit current has passed.
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LEHMAN 01152
Photos Nos, I and 2 Breaking stress, beginning or service life
db
Characteristics: (a ) Blue colouring, uniform contact surface (i>) Preserved geometrical shape (c) Smooth corners and edges (d ) Only tiny silver beads
Photo No. 3 Breaking duty, end of service life
Characteristics : (o) Dark brown colouring
Photo No. 4 Making stress
Photographs Nos. 1 and 2 show the contacts of a DIL 4 which has interrupted a
current corresponding to the maximum normal rating. The contactor is at the beginning of its Service life. The contact surfaces, consequently, show the typical blue colouring resulting from breaking duty. The surface is smooth and uniform in shape. The geometrical form of the contacts has remained practically unchanged, except that the outer corners are slightly rounded and very small silver beads which hardly project over the outer edges of the contacts have formed on the sides. This picture is typical of silver contacts showing the effects of normal breaking duty. No harmful effect from this coloured film due to starting could be ascertained in spite of many careful tests. It was, on the other hand, established beyond doubt that the formation of the contact surfaces resulting from the effects of the arc-base being exposed to the outer atmo sphere, has an advantageous influence on the welding limit of the contacts.
Photograph No. 3 shows a contact of a DIL 4 at the end of its useful life. This picture clearly shows that the blue colouring of the contact surface vanished gradually toward the end of the Service life and that the silver hue has clearly changed to brown or dark brown. It becomes apparent from the picture that the geometrical shape remains unchanged, provided that the load is kept within admissible limits with regard to intensity, voltage and frequency of operation--this applies particularly to the outer edges of the contact. This brown colouring which may vary to a very dark brown hue has also in this case no harmful effect on the properties of the contact. All required qualities remain fully effective up to the end of the useful life of the contact.
Photograph No. 4 shows the contact of a DIL 4 contactor having undergone making tests with the maximum allowable current at unity power factor. By comparison with the preceding photos it becomes quite evident that the appearance of the contacts of a contactor used exclusively for making duty is funda mentally different from that of contactors working under making and breaking duty, or solely under breaking duty. The blue Colouring of the contact surface typical for breaking duty is not apparent in this instance. The sur face, on the contrary, has a silvery white appearance as of pure metal and gives the effect of a finely chiselled surface with a pattern as if applied by light blows. This pattern is produced by a gradual material transfer taking place at every contact making at the first point of contact, causing tiny rough spots on the contact surface. Due to the fact that the first point of contact varies at each switching operation, the tiny rough spots are distributed over the entire contact surface, producing this chiselled effect.
Characteristics:
(a ) Silvery colouring W Surface shows chiselled effect.
LEHMAN 01153
It is surprising to observe that this m etallic surface does n o t c o rro d e in spite o f the m arked affinity o f silver for the hydrogen sulfide gas in the air. T h is form o f surface shows also no trace o f corrosion nor change o f colouring even after a prolonged idle period w ithout switching operations. T he contacts will retain their geometrical form under exclusive m aking duty, provided the breaking capacity is not exceeded. T h e original form m aintained during the service period, is evidence o f norm al load w ithin permissible lim its; with p ro o f to the contrary, if the shape shows marked deform ation.
Photographs S and 6 show the contacts o f a D I L 8 contactor. The load has rem ained w ithin perm issible lim its. T h e contactor is in the first h a lf o f its service life. H ere, too, the typ ical blue colouring o f breaking duty, the form ation o f a smooth and uniform film on the surface, and the preservation o f the original form , especially o f the outer edges, are clearly visible. T h e silver beads on the edges are som ewhat larger than those observed in the case o f the D I L 4, since the m agnitude o f the current is co rresp o n d in gly greater. T h e corners and edges are m ore rounded o ff than those o f t h e 'D IL 4 contact. T he lateral view o f the contact shows that no spikes have formed and that the beads developed only directly along the edges o f the co n tact. T h e contact w ear allo w a n c e is therefore fully m aintained for the switching operations. T h e con tacts w ill thus attain the prom ised service life. These pictures also show clearly the characteristic appearance o f contacts w orking within permissible load limits.
Photographs Nos- 7 and 8 These tw o photos o f D I L 8 contacts show a comparison o f contacts from tw o different contactors used for con denser Control. T h e upper picture illustrates the surface o f the contacts from a contactor used for condenser control, w orking under m akin g duty only. H ere again we observe the typical appearance o f a contact surface exclusively under m aking duty. T h e lo w er picture shows a contact from a contactor used fo r condenser co n trol, after a sw itch in g capacity test, consisting o f m aking as well as breaking operations. The light b ro w n tinge is a sign o f breaking duty. T h e large p ro p o rtio n o f light spots w ith a m etallic gleam is ex plained b y the fact that w ith a condenser contactor the m aking duty is considerably m ore severe than the breaking duty. U p o n closer scrutiny, a great number o f m inute welded spots w ill be observed, spreading over the area where contact m aking occurred. These, however, were broken up again. F o r this reason the photo o f a contact after a test o f 100 m ak in g operations was chosen because the fine welding spots w ill be covered by subsequent contact blow s in prolonged switching duty, as can be seen by com parison with the upper photo.
Photos Nos- 5 and 6
Characteristics: (a) Blue colouring lb) Maintained geometrical shape (c) Only beads, no spikes id ) Only slightly rounded o ff edges
Characteristics: (a) Silvery colouring (b) Precisely chiselled surface
Characteristics:
() Light brown colouring () Tom up welded spots
LEHMAN 01154
Photos NOS. 9 and 10 Excessively high breaking current together with unduly high load
Characteristics: () Blue up to dark brown colouring () Large silver beads and spikes
Photos Nos. 11 and 12 Exceeded continuous rating together with high frequency of
operation
a
CharaciepStics: fa) Welded spots 16) Light brOwn colouring (c) Extended Surface ( ii) silver beads, no spilkes
8
c
Second Group: Service under Overload. Common Characteristic: deformed contours.
Photographs Nos- 9 and 10
Contrary to the photos shown so far, these pictures of contacts of a DIL 8 contactor show marked deformations of the geometrical form. Very large silver beads and
spikes have formed on the edges of the contacts which have partly bent downward. The contact surface remained smooth and has the typical blue colouring of breaking duty. No white metallic spots can be found on the contact surface. The contacts were taken from a DIL 8 contactor which was subjected to a heavy test of 160 per cent rated load, The switching capacity of the contactor was not exceeded by this test, so that no immediate disturbances occurred. This excessive load leads, however, to undue wear of the contacts, for the silver material accumulating in the form of beads and spikes can no longer be used for further
contact making. This, and the increased burning of the material will considerably decrease the life of the
contactsThis kind of excessive load is, as can be seen, very easily recognized and the specified features of the contact shape
are reliable indications that the rated load of the con tactor has been exceeded by an unduly high breaking current.
a
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Photographs Nos. 11 and 12
These two photos of a DIL 4 contact show positive indications of excessive thermal stress. This example shows the effects of exceeding the continuous current rating, bringing about an undue tempera ture rise at the contact gap. Although the temperature did not rise to the point of fusion, a temperature near the softening point was reached. In conjunction with a high frequency of operation, the impact energy of the contacts was strong enough to produce permanent deformation of
the contact surface. The load remained within tolerable limits, which becomes evident by the silver beads formed along the edges and comers of the contacts, but the spikes, the characteristic sign of too high a current, are absent. Overstress of this nature on the contacts will ultimately produce contact welding.
On the left side of the contact small welded spots are clearly visible as well as the large welded area near the left edge, which finally led to the failure of the contactor.
' .
Photograph No. 13
This contact also shows uneven outlines as well as an irregular surface. The colouring is also unequal, showing positive blue areas alternating with silvery bright spots with a chipped surface. The deformation of the geometrical shape and the forma tion of spikes, pits and furrows on the surface suggest an excessive current. The formation of silver beads on the surface as well as the irregular colouring indicate special load conditions.
;
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LEHMAN 01155
The contact is, in fact, the result of the same heavy load test applied to the contacts shown in photos Nos. 9 and 10. A condenser was, however, connected in parallel in this instance for individual power compensation. The apparent power decreased correspondingly, the spikes and points are no longer as marked as in photos Nos. 9 and 10. The blue tinge indicative of a severe breaking stress, while the silvery, chipped areas clearly indicate heavy making stresses, customary in condenser control. This contact is a good example of how the nature of the load is clearly reflected in the appearance of the contact surface Although the amount of burnt contact material is reduced by connecting the capacitor in parallel, the load on the contact is still unduly high.
Photographs Nos. 14 and 15
These two photos of a D1L 4 contact are again typical of a very specific case- It is obvious at first sight that the con trolled current remained wiihin permissible limits, for the edges are free from silver beads and spikes. The surface shows the typical blue colouring (however of a consider ably darker hue) indicating breaking duty. The contours have undergone a change of a nature which justifies the conclusion that small silver particles have been continu ously transferred to the edge of the contact in a very liquid state, from which they have flowed down. These features develop if the motor power controlled by the contactor remains in the lower half of the permissible current range and, at the same time, the frequency of operations is unduly high. Although no welding nor excessive temperature rise ofthe contact surface is produced, the spots where the arc stands for a longer period are severely heated up, if the liquid silver material in this place has not sufficiently cooled down before the formation of the next arc. It may happen that the silver material, pushed by the base of the arc toward the edge of the contact in a liquid state, remains in this state, flowing down the sides. This inter pretation is supported by the intensive colouring. It is obvious that this kind of load will also reduce the contact wear allowance since part of the contact material is transferred to unsuitable places.
Photograph No. 16
This contact of a DIL 4 contactor was taken from a con tactor used for making a current for above the rated capacity. This excessive load will inevitably cause welded contacts and as a consequence immediate failure of the contactor. This example was intentionally chosen to illustrate the characteristic appearance of a genuinely welded area. In the centre we see the core of liquified silver, smooth and shining, enclosed by the roughened halo, which is caused partly by the breaking apart of the contact. If the rated value is only slightly exceeded, the welded spot is so small that it can only be observed if considerably magnified.
Photo No. 13 Raied breaking current exceeded. Capaeiior connected in parallel.
Characteristics: (a) Large spikes (b ) Blue colouring (c) Furrows and beads o n the surface id ) Silvery spois
Photos Nos. 14 and 15 Unduly high frequency of operalions
Characteristics: (a) Deep blue colouring (b ) Smooth Surface (c) Flow o f silver material at the edges
Photo No. 16 Excessively high making current
Characteristics:
(a) Weldedspot
a
9
LEHMAN 01156
Photo No. 17 Inadmissible reversing duty
a
Characteristics: (a) Blue-brown colouring (0 Many welded spois (c) N or spikes nor prongs
Photos Nos. 18 and 19 Inadmissible Inching (jogging) duty
Characteristics: (a) Strongly deformed contaci surface (.b) MOsily silvery colouring, more rarely brown (c) Spikes and prongs on the edges, in mosi cases noi welded, only Sticking contacts
Phoio NO. 20 Collapsing conirol voltage in the moment of making
Photograph No. 17 This contact of a D1L 8a2 contactor shows the charac teristic blue-brown colouring of breaking duty. No spikes have formed, a proof that the breaking current was not too high. Many welded spots can be observed, which are spread over the entire contact face. Although somewhat levelled out by the arcs of subsequent breaking opera tions they have entirely changed the smooth appearance of the surface under normal conditions. In two spots the silver became liquified to a greater depth. This contact shows evidence of the effects of unduly heavy reversing duty. The severe starting load was too heavy and caused the formation of a chipped contact surface by a large number of torn apart welded spots. These condi tions continued until full liquification of the contact surface occurred in two places which almost caused the welding of this contactor. Contacts which are submitted to repeated short-time failures of the control voltage show the same features.
Photographs Nos. IB and 19 As opposed to the contacts shown in photo No. 17, these contacts of DIL 4a2 contactor shows strongly developed spikes as well as an entirely white, silvery appearance of the contact surface. The contact surface proper is flattened out by pressure, changing the original form, and is probably more intensely chipped than the surface of the contact shown in picture No. 17. The formation of points and spikes suggests above all an excessive breaking current which the white silvery appearance of the contact surface seems to contradict. When we take into consideration the exceedingly high temperature over the entire surface, existing during the process of deformation of the contact during which the silver turned viscous, suppressing the thin blue coloured layer, this seeming contradiction is explained. This contact was taken from a contactor used for inching duty for which it was not designed. The high making and breaking currents--due to the very short intervals custo mary in inching duty--heated up the contact surface to an excessive degree beyond the fusion temperature of the silver. It is only natural that this fusing of the entire contact surface will inevitably produce sticking contacts. It must be observed that the contact surface does not show any welded spots, a sign that although the switching capacity of the contactor was not exceeded, the inching duty was beyond the rated performance of the unit. These extreme service conditions are, unfortunately, very frequent. For this reason the proper evaluation of the signs in order to eliminate the causes of possible faults is of the utmosi importance.
Photograph No. 20 This contact shows no spikes and only a very slight brown colouring. The silvery spots, predominant over the
Characterisiics: (a) Silvery colouring w ilh dark spots (b) Very extended welded spots wilh pronounced liqulficaiion o l silver
10
LEHMAN 01157
entire surface, are an indication that no excessive break ing stress is involved here, but that the trouble is due to /a/iure of t h e u n i t in making. A very extensive welded area has formed on the right half of the contact, indicative of the contactor working with undervoltage. These marks occur relatively frequently if motors with high output are controlled. In this particular case the control voltage broke down under the effects of the high starting current, producing first a chipped contact surface and finally completely welded contacts.
Photographs Nos. 21 and 22 These contacts also operated under insufficient control voltage. As opposed to the contact shown in Photo No. 20, the control voltage was permanently too low. Thus not only many and extended welded areas were produced, but also excessive heating of the entire contact surface and, consequently, complete deformation. It might be advisable to underline at this stage that the nature of the colouring of the contact surfaces is essen tially influenced by the relation between making and breaking currents and the ratio of undervoltage. All gradations of colouring between photos Nos. 17 and 21 may develop in cases of this kind. A distinction between .the cases of inadmissible inching duty, reversing service and undervoltage is not always easy to make and is only possible after minute examina tion of these photos.
Photographs Nos. 23 and 24 These photos of two D1L 8 contacts are a particularly clear illustration of the effects of a very high current (short circuit current) which passed through them. It can be observed in photo No. 23 that a large part of the right hand section of the contact surface was heated to a state of slight plasticity. The upper left hand section was liquified to a state where the dynamic forces of the current succeeded in blowing the silver outwards. The contact material was carried away in this case over the middle of the silver coat. It is therefore discernible that the contactor was in the closed position when the surge current developed and remained thus, for the surface of the crescent shaped shallow crater is smooth and looks polished. Moreover, small welded spots are clearly visible on the left half of the contact. In this case three welded spots can be clearly located. On the right half of the contact shown in photo No. 24, it may be observed that the surface of the shallow crater is no longer smooth but chipped. These marks develop when the contactor opens a short-circuit current and an arc base moves across the liquified silver layer. This is produced by the control voltage breaking down under the effects of the short circuit current, so that the con tactor drops out. These marks constitute an absolute proof that the shortcircuit current passed through the contactor has reached a multiple of the permissible continuous current rating.
Photos Nos. 21 and 22 Control voltage too low
Characteristics: (a) Silvery up to brown colouring (b) Pronounced welded spots (e) Strongly deformed contact surface Id) Silver beads, but no spikes nor prongs
Photo No. 23 Short circuit in closed position
Characteristics:
(a) Craters as shown in Photo No. 23, yet grooved (b) Pronounced accumulation of soot
II
LEHMAN 01158
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, SERVICE DATES SO H. T W TH. ? S *
INDUSTRY SWITCH L IS T
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SEQ. NUMBER. - ^ _ Z
INDUSTRY NAME- _____ __________ - h-- Z O N E -___
LO C A T IO N -
.. _____ :_______ ___
.`
. WORK CMPL DATE/TIME
DTE/TIME ORDER R E C - ____________ __
DATE ORDERED FOR-
_____ ________ C O N D U C T O R ___ ,,
ORDER RECEIVED F R O M - ____________ .
____________
_ .
'ORDER RECEIVED BY- ________________ JOB NO. _________ENGINE________________ _____ .********'**#****##*#*********************************************************
REASON FOR ENGINE DELAY IF ANY
TIME OF DELAY: BEGIN
END
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CONRAIL
H O T IC E change of address
(EFFECTIVE 6/15/88)
Dear Customer:
`
Conrail is relocating our Newark Transportation Center to new offices located at 1 Liberty Place, Philadelphia, PA. We will start the b u s i n e s s day there on Wednesday, June 15, 1988 w i t h no interruption of your service.
Our new facility will be equipped with a state-of-the-art
.
te le ph on e sy stem to give you pr o m p t access to our services, an<3
wi th the latest in data-processing Systems to give you the best,
most direct service.
Customer Service representatives will be available for all of y o u r tr an sp or ta ti on ne ed s tw en ty -f ou r (24) hours a day, seven days a week.
Just call our new, toll-free number when you need to order or ship a car, if you have a problem with car placement r a stuck d o o r - or for a n y 'transp or ta ti on need. Our ne w facilities have been designed to improve all of our existing services to enable us to achieve our ultimate goal: to provide our customers with premium service.
Telephone Number Panafax Number
l'800-456-3019 l~800-456-4019
Payments for freight and miscellaneous charges will continue to be m a i l e d to the P. O. B o x n u m b e r in di ca te d on your Statement.
Should you have any unique need or requirement, our Supervisor can be re ac he d at (215) 851-7169.
Assistant Superintendent - Stations
Room 1300 One Liberty Place 1650 Market Street Philadelphia, PA 19103
(215) 851-7181
conso lidated rail co r p o r a tio n
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c o n r a il Co n t a c t s
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(Customer)
ZTS No. J j /76j _____________
' Phone Numbers
Transportation Center
800-247-7099
Call to: Order Cars for Loading/Unloading Release Cars Arrange Switching Furnish Shipping Instructions Billing and Service Problems
Car Ordering Center
(800) 222-2103
Call to:
Forecast Car Requirements
Customer Information Center (800) 523-4065
Call to: Trace Cars, Trailers, and Containers Arrange for Diversions and Reconsignments
Sales Office
Call to Discuss: Rates New Business Opportunities Conrail Services All Other
2 12 - 578-4207
Trainmaster C h u c k M o o n e y __ 2 0 1 - 5 7 8 - 4 0 6 5
Call to Discuss:
(Name)
Unresolved Local Service Problems
LEHMAN 01197
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Je value your business.
LEHMAN 01198
SOUTH P L A I N F I E L D
(P E R T H AUOOY RUNNING TRACIO
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LEHMAN 01199
LEHMAN 01200
ZONE XO PAGE 17 10 253 00 00 PA-S/South P la in fie ld Yard le ad 10 257 00 00 Long Leg Wye 10 263 00 00 In d u stry Lead 10 621 00 00 South P la in fie ld Yard 10 622 00 00 South P la in fie ld Yard 10 623 00 00 South P la in fie ld Yard 10 624 00 00 South P la in fie ld Yard 10 62S 00 00 South P la in fie ld Yard 10 626 00 00 South P la in fie ld Yard 10 627 00 00 South P la in fie ld Yard 10 628 00 00 South P la in fie ld Yard 10 629 00 00 South P la in fie ld Yard 10 630 00 00 South P la in f ie ld Yard 10 631 00 00 South P la in fie ld Yard 10 764 99 99 Smith S te e l & Aluminum 10 792 99 99 Modulume 10 792 99 99 American S teel E rector 10 794 01 02 S quire 10 796 01 06 Chevron Chemical 10 798 01 02 Hummel Croten
i* 4
SOUTH P L A I N F I E L D NJ
LEHMAN 01201
LEHMAN 01202
ZONE 10 PAGE 16 .10 251 00 00 P erth Amboy Running Track 10 252 00 00 PA-1 10 253 00 00 PA-5/South P la in f ie ld Yard Lead 10 257 00 00 Long Leg Wye 10 542 00 00 South P la in fie ld - Stub 10 764 99 99 Smith S teel 6 Aluminum 10 766 01 05 Cyprus In d u strie s
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A C F INDUSTRIES
S H IP P E R S C A R LIN E
3 3 0 1 RIDER TRAIL S O U T H . EARTH CITY. M IS S O U R I 6 3 0 4 5 - 1 3 9 3 TELEPHONE: (3 1 4 ] 3 0 4 - 4 8 0 0 - TELEX 4 4 -7 B S 1
*ril 22, 1986
Mr. Gary Evans Traffic Supervisor Cyprus Mines Carp. P. 0. c k 3299
Englewood, CO 80155
Dear Gary:
Be: Contract 5-3884
Ihe five (5) cars covered b y tile above contract and recently delivered to you have the following capacity information.
CFX
51230 51231 51232 51233 51234
CAPACITY
191,000# 191,000# 191,000# 191,000# 191,000#
LORD LIMIT
191,700# 191,600# 191,900# 191,600# 191,400#
.Eran? w e i oe t
71,300# : 71,400#
71,100# 71,400# 71,600#
Very, truly yours,
wibna J. Foren Office Manager-District Sales
W3F
C EN T R A L DISTRICT S A L E S O FR C E
LEHMAN 01203
CO N R A IL
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LEHMAN 01204
C O N R A IL
G. M. WILLIAMS, JR. VICE PRESIDENT SALES
D e c e m b e r 18, 1986
Mr. Keith Lehman Traffic Manager Cyprus Industrial Mineral 651 Metuchen Road S. P l a i n f i e l d , N . J. 0 7 0 8 0
.
Dear Mr. Lehman:-
F i r s t , I w a n t to e x t e n d m y p e r s o n a l _t h a n k s to y o u f o r g i v i n g u s th e opportunity of doing business with Cyprus Industrial Mineral.
Because we place a high value on our continued association with you, we at Conrail are pleased to tell you of a major innovation in the way we plan to service your needs through the creation of an inside sales office located at our Philadelphia headquarters. We are convinced this new procedure will enable us to serve you better than ever. Once you see it in operation, I think you will agree.
Here's ho w it will work. We have assigned Carol Yupco the sales responsibility for your account. She will be responsible for devel oping initiatives that respond to your company's needs. Sometime after J a n u a r y 5th, 1987, C a r o l w i l l p h on e to i n t r o d u c e herself. She will be prepared to discuss your transportation requirements and how Conrail might best assist you in filling them. Carol will provide y o u w i t h t h e l a t e s t i n f o r m a t i o n o n C o n r a i l 1s s p e c i a l p r o g r a m s , including TOFC, Bulk Distribution facilities, etc. as well as addressing any concerns you may have with existing movements.
In addition, she will handle your requests with other departments within Conrail, such as Stations, Transportation or Credit. In short, Carol will be the salesperson responsible for setting in motion w h a t ever is required in our organization to serve you best.
CON SOLID ATED RAIL C O R PO R A T IO N SIX PEN N CENTER P L A Z A PHILAD ELPHIA. PA 19103-2959
LEHMAN 01205
No oubt you see how this new approach gives you the opportunity to plan for your transportation requirements more closely, giving you a regular contact, readily available for working through your questions and comments. This will inevitably give us a better picture of your needs. We are always striving to find ways to serve you better. I think you will agree this new, regularly scheduled phone p r oc ed ur e is a step in the right direction. If you have any questions, please do not hesitate to call. Sincerely,
G. M. W i l l i a m s , Jr. Vice President-Sales
1-800-932-9292
p.S. Hope you enjoy the enclosed gift. DON'T FORGET: "WHEN YOU WHISTLE - CONRAIL LISTENS !!"
CC: Mr. R. W. B r i d g e s Regional Sales Manager Consolidated Rail Corp. N e w Y o r k , N. Y.
LEHMAN 01206
LEHMAN 01207
LEHMAN 01208
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LEHMAN 01209
LEHMAN 01210
Custom Metaicraft combines their engineering exper tise, craftsmanship and years of experience in manu facturing a broad spectrum of fabricated equipment and tankage to offer you this precision made, high quality storage system. TranStore containers come in a wide variety of designs each combining the duties of storage and transportation, thus providing the most efficient movement of product. The TranStore line is
available in carbon steel, aluminum and the most
widely used stainless steels, including 304, 304L, 316 and 316L product contact. Custom Metaicraft can
complement the TranStore Transportable Storage Systems with other high quality, standard and custom made equipment designed and produced to handle the filling, blending processing and discharge of various
products in the simplest, safest and most efficient manner.
44" x 52", 4 2 " x 4 8 " or 42" x 42" standard base dim ensions with
o th er sizes available- *51661, 304/316 S ta in le ss Steel and Alum inum construction- All c o rn ers have a 2" ra d iu s for strength and easy cleaning. Available tested and tagged per D.O.T. speci fication 56 for dry m aterial; D.O.T. specification 57 tor liquid
m aterial. Heavy Duty Com bination Lilting Lugs and Leg Position
ers for stacking. * One Piece bottom available with sum p for com
p lete d ra in a g e. V ariety of clo su res and v alv es available 22" drum cover on Tanks and Hopper Bottom Bins provides easy access for cleaning and inspection. Stackable for compact and efficient storage. * Variety of capacities to fit your requirem ents.
Department of Transportation
(D.O.T.) APPROVED
The TranStore line is designed and tested to comply with
D.O.T. specifications 56 and 57.
Thus the units are designed to meet all lifting, stacking, impact, welding and pressure testing re quirements as critically outlined for D.O.T. approved tanks.
Passing the criteria of D.O.T. may qualify these units for use by other government and private agencies. The line is offered in Aluminum. Carbon or Stainless Steel in standard capacities.
Food Grade
The TranStore line is also avail able to meet various food grade requirements. Never has such a complete line been offered lo meet Ihe sanitary requirements that must be Incorporated in FDA and USDA approved equipment.
Material finishes available range
from a 2B finish to highly pol ished #4 finish with optional
weld finishes that Include glass beading, wire brushing or grind ing and polishing to sanitary standards.
Please contact Custom Metai craft and discuss your sanitary requirements for portable vessels. Our years of experi ence in fabrication of sanitary equipment can work for you.
in d u stria l G ra d e
TranStore line is available in a heavy duty portable unit fabri
cated complete with a 2B finish
with welds glass bead finished or wire brushed.
These units are designed for heavy duty operation to give you years of service. The units may be stacked for storage indoors or outdoors as they are totally sealed, minimizing the danger of leakage or contamination.
Please contact our sales agents to discuss your exact industrial application.
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H B B P P P R ^ ^frAST PAYBACK: Tranjitofe reusable/ bins\.and Rafiks .replace
jf l >'-': ' y V'*'^ ';-costly dispobable~containers often'.'paying -back the investment.
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' .VISCOUS PRODUCTS: Liner and nfoval from the TrahStore'bin3>rJUS
tfrpg s /^ d iaypitabie^
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WASH STATION;- -A"variety *`y
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i* : V `'icli'apacterisflcs;,.! : ' ' .;: - J _automatic.wasbing-iand drying:the'---""
L ^',PA%'E H tA B le OOyBLS-DOOR-vbrrTs;or-tanks.'" '
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b i d s ';6 ffe rla = p a t e n t e d - b o t t o m 'd e - a v a i l a b i e ; w ith 'a - 'w ld e " v a r ie ty - o f ' - S
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LEHMAN 01212
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c o n ta in e r s . ..
tf- v ^ F f id c f s m | j | f | A 8 f i | j 0 o v crripttel : V autom atic cabinet with' provisions for
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d isc h a rg e sh o w n w ith bin in place. M anu a to r au tom atic operation with gravity o r vO b|ieyp.r dsejiargie^..^ub.tract weighing. i i i ^ f 6 c W # ^ # l a b K ^ :' ; -v ' ' '
E n g in e e rin g .& d esig n , c a p a b ilitie s to :asiisU n;.deV bjoping ygur portable bulk
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LEHMAN 01213
LEHMAN 01214
W alpole W hopper
Option Chart
4 STAND-AWAV 1 LIFTING LO O K
Has two lifting loops
Loop Coddles hold loops up and away from container allowing easy fork lift entry
Curvature of Loop Caddies allows containers to be stacked one on another
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L I F T I N G L O O K * -*34 SfringjUU eflvmu*
LIFTIN G I . W
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Four corner loops for lifting
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Standard loops extend 10" above container
Con be extended to allow for one-hook pick-up
FILLING SPOUT*
Standard size 10" diameter x is " long
3 Has Double Flop Protectors
Secures with Non-slip slide fasteners No knot tying or untying required Will Custom Size to Customer's specifications
DUFFLE TOP 4 CU>$URE* _ _ _ _ _
Opens to foil circumference of container Closes to give 100% Protection Secures with Non-slip slide fasteners No knot tying or untying required
N o A d d itio n a l Charge
DISCHARGE SPOUT*
5 Standard Size 16" diameter x 1a" long Has Double Flap Protectors Secures with Non-slip slide fasteners No knot tying or untying required Will oustom-size to customer's specifications
LEHMAN 01215
REMOTE RELEASE
Allows operator to stand several feet away when discharging product
Easy to resecure and re-use No knot-tying or untying required
SIFT GUARD ft 7 MOISTURE BARRIER
Keeps fine mesh particles from migrating through needle holes and seams
Inhibits moisture from penetrating at seam points
STATIC ELECTRICITY
8 Allows for grounding during loading and discharge procedures Terminal Point is easily attached and detached from ground wire
AIR SCREEN FILLING SPOUT
Traps airborne particles during loading Snugs up to feed pipe with Non-Slip Slide
Fasteners (pat, pending) Lower Slide Fastener secures spout when
loading is completed
A ft FULL BOTTOM 1 H OPENING
For products that tend to cake or bridge
Opens to full circumference of container
Other Options:
Breathable or non-breathable fabric U.V. treated or FDA approved fabric Polyethylene liners
Document Pockets Stendling Silk Screening
WALPOLE, INC., P.O. Box 55, M t Holly, NJ 08060 609-261-5552
LEHMAN 01216
YOUR FORK LIFT OPERATOR'S BEST FRIEND
IS A WHOPPER!
634 -SfnWsHJ* ^
The WHOPPER Semi-Bulk Container By Walpole, Incorporated
T h e fin e s t in sem i-bulk c o n ta in e rs for th e sto rag e an d tran sp o rtatio n o f dry flo w ab le p ro d u cts, including: C hem icals M inerals G rains Fertilizers F oodstuffs P h a rm a c e u tic a ls R esins P lastics D yestuffs Clay
LEHMAN 01217
1 E i& & g w w m m s m & u$i
you... 1. ...significantly improve your labor force efficiency. 2. ...eliminate the need to handle, slit and dispose of 50 lb. and IQCHb bags. 3. ...end the pre-assembly work - which is required with most rigid and corrugated containers, 4. ...avoid wood pallet usage. 5. ...discharge your product with no dust or air contamination. 6. ...save storage space, because semi-buik containers are totally collapsible. 7. .,,cut costs, because semi-bulk containers are the least expensive means of packaging and transporting your product. 8. ...reduce your cost-per-unit use, because most semi-bufk containers can be used more than once. 9. ...protect your product and insure its safe storage and shipping. The tough industrial fabrics used in semi-bulk containers give better security than muiti-wafi paper bags, corrugateds and most other rigid containers. 10. ...do away with special handling equipment, your forklift does aif the worki
L s HMAN 0121S
1 B B g g K S '-
ra w company m & M m i W ALPO LE W HOPPER S IM M 1 U CO N TAIN ERS!
1 . Our unique lifting Loop Caddies (Patent fending) allow your fork lift driver to pick up and drop o ff a Whopper just as easily as he does a p a lle t (Most other semi-bulk containers require someone, In addition to the driver, to dress the lifting loops onto the blades.)
it. Whoppers can be stacked one on another with no deformation to the Loop Caddies or the webbing they support.
3 . Whoppers are sewn with heavy industrial twine, rather than thread, f o r g r e a te r strength and no needle hole leakage.
4. All load and discharge spouts are secured with rope rather than webbing, fo r greater security and ease of handling.
^ N p fttllp slide fasteners m e used to facilitate opening and closing
the load'and'dlichge spouts. (Many other manufacturers require
that spouts be secuii& ^fth 'h an d jyw bs which then have to be
untied or c u t)
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6 . Both spouts on the Whopper have two, not one, protective flapsto insure against outside contamination o f a n y s o r t .
7. The Loop Caddies and both spouts are standard on the Whopper. No extra charge.
8 . Walpole Whoppers can be com pletely custom-sized to meet your specific requirements.
9 . The d ean , dasslc design o f the Whopper allows it to remain relatively square after loading, f o r more efficient utilization o f warehouse and transportation space.
10. No other semi-bulk container with comparable features sells for as little as the Walpole WHOPPER!
0121$
G O WITH THE W ALPOLE W HOPPER!
The Walpole WHOPPER represents a significant advancement in the design of semi-bulk containers. It combines durability with design integrity, economy with practicality.
Our Company's Principal has been a leader in the semi-bulk container industry since its inception in the United States.
He saw the exciting new dimensions semi-bulk containers offered in packaging, storing and shipping, and has now combined these with major new Improvements in their function and performance.
The standard Whopper, with one-cubic-meter capacity, is rated for V A i metric tons (3,306 lbs.)/ based on a safety factor o f five-to-one.
Whoppers can be made to any size you require, and can be produced to contain safely up ta 10/100 lbs.
Whoppers are available with either spout or duffle tops. They are also available with total bottom discharge openings for products that tend to cake or bridge.
Our objective and commitment is to supply you with a container that totally fits your needs, with delivery as promised, and at a price you will recognize as an outstanding value.
With our line of semi-bulk containers, you can package, store and ship your product quickly, economically and safely.
A unique feature of the Whopper's Loop Caddies (patent pending) is their curvature away from the container, allowing "nest ing'1of Whoppers without
deformation to the Loop Caddies themselves.
W A L P O L E , IN C O R PO R A T ED
M o u n t Holly Industrial Commons Post O ffic e Box 5 5
M o u nt Holly, N e w Jersey 0 8 0 6 0 (609) 2 6 1 -5 5 5 2
l
A N D R E M E M B E R , IF Y O U R F O R K L IF T D R IV E R S W E R E D O IN G T H E P U R C H A S IN G , W E 'D B E S E L L IN G Y O U W H O P P E R S N O W !
LEHMAN 01220
E f f e c t i v e J a n . 1, 1986
WALPOLE WHOPPER PRICE L IS T
( f j l u U 'o X ^ n .
S IZ E C U .F T .
7 .5 15 ' 20 25 30 35* 40 45 50* 55 ____ 6 0
r.n in irn D IM E N S IO N S
2 3 "d iam . X 3 i" h ia h 3 4 " 11 X 2 8 * ` H 43" * X26" U
4 4 " II X 2 9 " It
4 4 " ft X 3 5 * H
44 " M X41* W
44" N X46" u
44" n X51" "
44* 44*
li X 5 7 " M X63"
fl II
4 4 " II X 6 8 " 0
QUANTITY PRICES
1-9 10-49
$ 1 8 .5 0
$ 1 6 .5 0
"20750'"' " 1 8 . 5 0
2 1 .2 5
1 9 .2 5
5 0 -9 9 $ 1 5 .5 0 '1 7 .5 0 `
1 8 .2 5
1 0 0 -4 9 9 $ 1 4 .5 0 1 6 .5 0 1 7 .2 5
500- + $ 1 3 .5 0
1 5 .5 0 1 6 .2 5
2 2 .0 0
2 0 .0 0
1 9 .0 0
1 8 .0 0
1 7 .0 0
2 2 . 75
2 0 .7 5
1 9 .7 5
1 8 .7 5
1 7 .7 5
2 3 .5 0
2 1 .5 0
2 0 .5 0
1 9 .5 0
1 8 .5 0
2 4 .2 5
2 2 .2 5
2 1 .2 5
2 0 .2 5
1 9 .2 5
2 5 .0 0 2 5 .7 5 2 6 .5 0
2 3 .0 0 2 3 .7 5 2 4 .5 0
2 2 .0 0 2 2 .7 5 2 3 .5 0
2 1 .0 0 2 1 .7 5 2 2 .5 0
2 0 .0 0 2 0 .7 5 2 1 .5 0
2 7 .2 5
2 5 .2 5
2 4 . 2 5 ---------2---3---.-2---5------1
2 2 .2 5
M ost com m only used s iz e s a r e shown w it h a s t e r i s k s .
W h o p p e rs c a n a ls o b e m ade t o YOUR s p e c i a l s i z e a n d d e s ig n r e q u i r e m e n t s . T e rm s a r e N e t 30 d a y s . p r i c e s a r e FOB M t . H o l l y , N . J .
(P le a s e see re v e rs e s id e fo r o p tio n in fo rm a tio n ) /fad?
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P . O . B o x 55 Mt. Holly, N e w Jersey 08060 (6 0 9 ) 261-5552
LEHMAN 01221
OPTION INFORMATION
NO CHARGE O P T IO N S C o n v e n tio n a l L if t in g Loops L o a d in g a n d /o r D is c h a rg e Spouts D u f fle Top C lo s u re s U l t r a V i o l e t t r e a t e d and FDA a p p ro v e d f a b r i c
A D D IT IO N A L CHARGE OPTIONS S tan d-aw ay L if t in g Loops Rem ote R e le a s e D e v ic e S i f t G uard & M o is tu r e B a r r i e r Seams F u l l B otto m O p ening S ta tic E le c tr ic ity D is s ip a to r A ir F i l t e r L o ad ing Spout Document P ockets
' "S to p F lo " D is c h a rg e Spout
'
OTHER OPTIONS P o ly e th y le n e L in e rs S te n c ilin g S ilk S c re e n in g
$ 2 .0 0 1 .0 0 .7 5
1 0 .0 0 4 .0 0 2 .0 0 1 .0 0 1 .0 0
(S ee s e p a ra te O p tio n C h a rt s u p p lie d )
LEHMAN 01222
T H E W H O P P E R B y W a lp o le , In c .
Your Flexible Bulk Container Specialist"
Static E lectricity D issipalor
L o a d in g S p o u ts
Duffle Top C losure
Slide Fasteners LEHMAN 01223
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Air Screen FfHSpout
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w f -r--o----n----t*as inn e r s
B u lk C o n
force effldency. 5Q,b
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,
* nd P^ e d containers-
S S K S "
Save stora9e s
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. are one of the
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isQ u a l i t y F i r s t ! Write or call us. In Just a
Full Range o f S iz e s
Why Walpole Whopper Flexible Bulk Containers
Monslip slide fasteners (pat. pending) facilitate opening and closing fill and discharge spouts. No knot tying, untying required.
Ail spouts are secured with rope rather than webbing, for greater security.
Whoppers are sewn with heavy industrial twine, rather than thread, for greater strength.
Spouts on the Whopper have two protective flaps to insure against contamination.
Our patented lifting loop caddy option allows your forklift driver to transport a Whopper as easily as a pallet
Conventional lifting loops or lifting sleeves also available
Remote Release Devices, Static Electricity Dissipators, Air Fitter Loading Spouts are just a few of the very important, unique options we offer.
Bottoms of containers are not sewn on. They are an integral part of the Whopper. It makes for stronger, safer handling.
Whoppers are from 1 cu. ft to 100 cu. ft. capacities and all sizes in between.
Mo other semi-bulk containers with comparable qualities and features sell for as little as the Walpole WHOPPER!
p O . B o x 55, M t. Holly, M J 08060 (6 0 9 ) 2 6 1-5 5 5 2
W a lp o le In c .
LEHMAN 01224
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RULES a im F /o o F
DEFIN ITION AND SPECIFICATIONS FOB PLASTIC V S L IN G L IF T S E M I-B U LK B G ^
S ec. 1, ApFBcatlon-- Where *bega,* muHipfa-wett bags.' or 'paper bags' are provided lor In separate descriptions of article*
M outer hipping contain. (m b s . meeting the requirements ol this ruts may be used lor dry eommoditfaa only. Dry commodities
ra thoae which era not liquid or which do not contain any bee Squid.
-
~ ee. 2 . Contraction Baoa may bo constructed o l potyathytene. polybutyfana. polypropylene. polyvinyl chloride. potyaitar or
prana, ol sheet, film, wovse or coalad fabric contraction, o l Ihichneas or ol a combination ol lamfaalea or (bare or ol a
danior. with body hoal soalad. bow* or adharad lo meet tha performance requkameMe apecftied within S ad ion 3.
B ag* nwat bo equipped with attachad rapes or wabbod apapa lo provide loops lor aao aa idng lifting davlcaa to lacJlllaia
banding fay mechanical equipment. R epot or atrapa aaad aa aSnga mual harness, andrcfa or bo allachod to ihoibag body.
Baga nwat bn co natndad with spouts lor discharging purpose. Top and bottom M m ) or discharging oponinga muat bo
aocarod with coalad wira H at or othar maana which arid provida a aft-proof closure.
Container may bo used agakT la tranaportatlon only whan Ihoy aro la auch condition that (hey win profact contanla aa
alK rlaally aa noweontainarm.
'
Boon moating tho provisions of thla dam may ba used aa shipping eonlainara lor Loaa>Than*TracUoad (L T D movement only
whoa tendered lor transportation on oaBels.
S ac. a . Pnrtorrwnf>co-j= ..Can laianr. W fadwilh product. cr_o_lha*_material to a ta riata actual not walght to ba conlainad mual bo
copablo ol withstanding without duaoga or loaa ol product a ban drop ol tour fool onto a aoSd coocrala urtaca.
i and mothod ol harnaaaing or atiachmanl lo bag nwat ba capatalo ol provlding 2^ a l a t y rader toatad by atarfalfag a lood et twe tta ra th t a d u li walght apprtJondrf aach loop uaad lor JHlfag pvrposa* wftTTBCnilfarn. For empi. il Iha total noi
migra or containar la aqual io 1,000 pounda and Ih# containar in outflitod with tour loopa tor vartica! Hftfag purpoaoa. aach loop
wot ba capatalo oI lifting a waighl ol 900 potutela. Taating may bo accompUahod by lifting tfta containar lo a wolghl ol 1.000
i and Mtlhg by una o l two oppcang kwpa or by (tibia Ih erMtainor io a waighl ol 2.000 pouoda and fiftfag by ima o l a l tour
2 ITEM 430-A
C O L L E C T -O N D E L IV E R Y (C O O ) S H IP M E N T S
UWoao oiharwiao provldad in cam ara' tarttfa. coHect eo OeKvery shipment (COO) w * fao accoplod aubjact to tho Ionowing
provision and charges:
.
S ac. 1. Shipmania meat ba landarad on Uniform Straight', 'Straight Bill ol Lading-- Short Form', or 'S irnight bid of lading torn
aa ahown on pagea 20 through 29 of Supplement 1.
The lettera 'COO' muat ba atampndL typed or written on nil each bill* of lading and ahipping orders immediately before name of
consignee: OR. *CO0' in rad letters at laast one ( i ) inch in height with thickness of stroke ft inch thick or graator mual ba
atampnd or printed ecroaa iha te c * of eM bill ol lading and shipping orders. Only one COO amount may ba ahown and may not ba
aubjact to change dependant upca time or conditions el payment. The name and alreal and peal office address ol consignor and
conatgnee mual ba shown on biB of lading and shipping order. On Straight BiU* e l Lading-- Short Form there must ba ahown bt the
apace provided lor this purpose or in the tower left hand com ar of apace provided (or 'description of artid ea, epeclaJ marks and
eacaptieea,* the following Monnattoa:
' Collect on Delivery, % ------------------------------- :-- end ramH lo:
~
--------------------------------------- Siroat ------------------------------------------------------------------------------ City .
'
S te la
... .
....
C.O;0. Cherga-to-ba-paid-by;------ ---------------- -------------- - - ........-- ---------
Shipper
.
Consignee Q
t t e c . 2 . Each package must be plainly marked, tabslad, or tagged by consignor allowing leftare COO, and the name and
address ol consignor end conelQnaa fa accordance with Hem S80 ol the cfasstficatfan.
S ac. X COO packages w not ba accepted on the same tail of ladfag with peckagaa other than COO and only packages
coveted by one COO M l may be leodwed on oan M l of ladfag.
S ac. 4 . It consignor deskee lo forward favoica or collaction papers, they mast ba securely attached to the shipping order copy
of the MR Of ladfag and Ufa shipping order nwat show the tOMowfag Informalion:
'Attackedinvoice(orxnvoica)ioaccompany Jtipmcnttodestination.`
S ac. Sl COO ritipmanta wfa not ba accepted or receiptad tor Shan billed to ono (km or parson, with faatraction* to eodoet
chargaa ham another ftna or paraaa.
'.
a S e c . X COO shipment win not be accepted lor transportation aubjact lo Inspection or trial -by consignee. or whan bearing
faatrec lfana to make partial datrmry. Carriers are responsible to deliver' the shipment fa accordance with tha bV of lading
contract ft. lor any reason, upon praaantntloa lor daftvary. C.O.D. payment fa refused by the consignee, carriers era raaponafttle
far the efiapoaitfan of Iha shipment only fa accordance with the bid of lading contract and tariff provisions aa eppficabfa. Carrier
era not responsible, fa such dreomafaneaa, to sank or ramft Ih a CLG-0. amount to Iha eonafgoor or owner o f goods.
Sac. 7 . totohicsifag beverages may be handled COO only under (ha provisions provided by Stats Laws of the Stale fa which tho ]
P "* o f destination Is faceted. (Sea Section 30 of Tufa IB o l Iha Unitad Stales Coda Annotate!)
Bee. 2 The amount of COD bfaa far COO shipments mual ba coll ected at iha lima each shipments are daftvarad to the
rnaaigm a.
-
,'
Sac. 2 Only the rottowfag forms ol payment wHI ba accepted In payment of COO emouata: ( I ) cash, fa le t masimum ol
*350.00: (2) bank cashier' check; (3 ) bank certified check, (4 ) money order or (5) personal check of the conaigne whan so
krari fa writing or by endorsement on tha M l of ladfag arid ahipping order by Iha consignor. All chscha end money orders
fa made payable to the conefanor. Tha carriar-w il accept checka and money ordara only as tha agent at the CMaignor and
LEHMAN 01225
Ja n u ary 22, 1986
R. M. P a d d e n
Semi-Bulk Unloading of Cosmetic Talcs
Tvio b a s i c s y s t e m s a r e p r o p o s e d f o r u n l o a d i n g c o s m e t i c t a l c s . S k e t c h e s a r e
a t t a c h e d to i l l u s t r a t e ea ch s y s t e m . The f i r s t syst em i s a low c o s t t r a n s f e r
s y s t e m t h a t w o u l d be u s e d by c u s t o m e r s w i t h t h e i r own w e i g h t c o n t r o l f e e d i n g
o r vfho U se o u r t a l c s i n o n e t o n i n c r e m e n t s . The a l t e r n a t i v e s y s t e m a l l o w s
weight control feeding for p a r t i a l ton usage. .
-
The w e i g h t c o n t r o l o p t i o n u t i l i z e s a s t e r i l e t o t e bin t o hold the p r o d u c t f o r f e e d i n g . The t o t e bin perm its the u s e r to s t o r e t a l c between t h e i r batch o p e r a t i o n s and m a i n t a i n i t s s t e r i l i t y . The proposed t o t e bin f e e d i n g system i s m a n u a l l y o p e r a t e d . An a u t o m a t i c w e i g h t c u t o f f c o n t r o l l e r c o u l d be a d d e d t o t h e s c a l e f o r a b o u t $ 1 , 5 0 0 . More a d v a n c e d l o s s i n w e i g h t f e e d e r s a r e a v a i l a b l e f o r m e t e r i n g our' t a l c s a t a cost, o f about $20,000.
The f l e x i b l e sc re ws can be o b t a i n e d in l e n g t h s up t o 40 f e e t . The co nv e yo r l e n g t h can be a d j u s t e d down v/ith a ha c k s a w, livery i n s t a l l a t i o n w i l l r e q u i r e some a d j u s t m e n t s i n t h e p r o p o s e d d e s i g n .
i am a v a i l a b l e to p r o v i d e a n y a d d i t i o n a l i n f o r m a t i o n t h a t you may need f o r specific installations.
C. W. N i c h o l s CUNijsf E. P. T i r i t a s
LEHMAN 01226
LEHMAN 01227
~
...
- - - -- `Vt'-tV*
\'
LEHMAN 01228
* 5 nop
m ' -'A-
-SEM i
BU LK
.U N L O A D IN G -g
ST l a t io n
urjve motor
m vii
SEMl-BULI' U N L O A D I N G S Y S T E M PRICING
B a s i c U n it :
O p tio n s :
36* S3 h o p p e r
,
1 0 ' long c o n v e y o r tube
3 hp d rive
appx 150 cu fl/lir
motor s ta rte r not included
... $ 3 ,1 2 5
hopper, vib rator m ast su p p o rt for drivo high le v e l s w it c h for discharge hopper reversing motor starter variable speed control
$ 400 27 5
250 575 1900
weight control
.deduct from b a s ic SO' scale to te bin
a! as high re a c h fo rklift adapter
(3 7 5 3500
1350 1900
47 5
LEHMAN 01229
flonrr Industrias, Inc.
7951 Industrial Highway P.O. Box 10196 Macao. Georgia 31297
(912) 784-9040 Telex 80-4505
January 8, 1986
Cyprus I n d u s t r i a l M in e rals Co. 615 Metucften Road South P l a i n f i e l d , N . J . 07080
A tte n tio n : Mr. K. Lehman
Dear K e ith ,
Here are the d e t a ils which you requested co verin g th e s p e c if ic a t io n s on a l l m a te r ia ls used in the m anufacture of Mulox bags, I have alsoprovided a copy NrE . L . t e s t c e r t i f i c a t e numher 3882 which shows the c o n ta in e r has a s a fe working load f a c t o r o f 8,4 to 1. T h is r a tin g i s w e ll above the accep ted ' n a tio n a l standard o f ' 5 to 1.
I t r u s t t h is in fo rm a tio n i s what you a re seeking. Should you need an yth in g e ls e p le a s e l e t me know, I lo o k forw ard to h an d lin g your fu tu r e h u lk bag requirem ents.
Sin cerely,
W. R. Hodgin's S a le s Manager
y,
'N V-T'V 'y -i'i'--- - .
/'
V. )
E n c lo s u re s
WRH/lb
A low & Bonar company Manufacturers of Mulox Intermediate Bulk Containers.
LEHMAN 01230
M r. -K . Lehman January-. 8 ? 1986
Page No. 2
MIJLOX SERIES 3300
Bag C ap acity Bag Dimensions-
45 cu b ic f e e t , square c o n fig u ra tio n 35" X 35" X 52" h igh. These are u n f ille d measurements.
Body F a b ric-
8 oz/sq.yd. woven polyp rop ylen e w ith 8 p o ly e s te r r e in f o r c in g bands woven in to the f a b r ic fo r added t e n s ile s tre n g th . The m aterial is U.V. sta b iliz e d .
T e n s ile Burst-' Color-
BS 2576 388 & -470
ASTM D-751 600 Blue
Base Fabric-
8 oz/sq.yd woven polyp rop ylen e which i s U .V . stab ilized .
T e n s ile BurstColor-
ASTM D-1682 ASTM D-751 Blue
400 X 400 750
Bottom Discharge Spout-
Same s p e c if ic a t io n as the hase f a b r ic .
Top and F i l l SpOut-
3,5 o z s./sq . yd woven po lyprop ylen e coated
on' the in ner su rface w ith 1,5 m ils o f p o ly
propylene .
'
T e n s ile Burst- Color-
ASTM D-1682 ASTM D-751 W h ite
100 X 90 225
L i f t Loops-
Four independent loops manufactured from 2" wide p o ly e s te r webbing havin g a minimum t e n s ile s tre n g th o f 5000 pounds. These loops are a f f ix e d to the r e in fo r c in g band area of the-body.
Sewn Seams-
S id e seams as w e ll as seams around th e top and bottom o f the c o n ta in e r are sewn w ith p o ly e s te r thread h avin g an average t e n s ile s tren g th o f 60 pounds.
LEHMAN 01231
. ... fin. . riijiiU U l
Serial No: 2?j(. fjj.
.
TRADE K
DEPARTMENT O f INDUSTRY
NATIONAL ENGINEERING LABORATORY East Kilbride, Glasgow
3 3 0 0 7 & $ r &$<
Certificate of Test
Certificate No 3 8 8 ?
Dale of Test
Tester's Name
30/ I1/83 D S Thomson
Component
FIBC
tested including
maker's or other
MIF9 2 9
serial or
1?5-A
ty..pe num.bers TX09296
,
NOTE; S e r ia l N o- 125 is c o n ta in e r made
by Bonar I n d u s t r ie s , I n c ., Macon, GA
Corrected c e r tific a te s requested
Tested on behalf of . Mulox IBC p ic
Maker . Mulox IBC p i c , 1h Aylmer Parade, Lone
N2 OPF
*
Constructional . 89 x 150 cm f l e x i b l e in term ed iate bulk c o n ta in e r o f woven polymer
tfctnil* of
l i f t e d on four webbing loop s sewn to interw oven r e in fo r c in g bands, .
component .
1
Type . oT .
Test .
Repeat lo a d in g fo llo w e d by:
T e n s ile to d e s tr u c tio n - performance t e s t to BS 6382 : P art 1 : Appendix
Test . T0p r e s t r a in t - 30 c y c le s o f conditions lo a d in g to 2 x s . w . l .
Ten machine .
'
hoo kN A frame
Test . No v i s i b l e damage noted a f t e r 30 c y c le s o f lo a d in g from 7 .0 to 1 9 .h5 kN (2000 Y
results . On 3 1 s t c y c le to d e s tr u c tio n a t 8 2 .hi kN (8h05 k gf) s id e p anel warp tap es p a r ti
below loop attachm ent.
~^
C o n clu sio n s
>
ind
recommendations .
if any 1
.
5 - 0 . j& r '/ K J r ' g ,* / 7c> /
J.
. ....................... ......................I ...........I ........................
For D irector, National Engineering Laboratory.
T //S J A * J > .
Th*(bevi tempeittni watltutd ialiti th*H*i*itmiiiH'tln*J Sk* NMlItloni |lwn Hh unified that Ih pfrfarmtw*ft( <ik im
pOMfit wti 1 shewn.
LEHMAN 01232
IN T E R N A T IO N A L IN C O R P O R A T E D 4 5 5 M aple A v e n u e
C a rp e n te rs v ille , IL 6 0 1 1 31 2 / 4 2 8 - 6 0 5 0 T elex 2 8 2 5 6 5
Ja n . 3, 1986
M r. K e ith Lehman Cyprus In d u s t r ia l M inerals 651 Metuchen Rd. So. P l a i n f i e l d , New Je r s e y 07080 B ear Mr. Lehman:
Pursuant to our c o n v e rs a tio n , I am a tta c h in g data p e rta in in g to our bulk bags.
I hope t h is i s what your customer req u ested . I f I can be o f any fu r th e r a s s is ta n c e , p le ase do not h e s ita te to co n tact me.
S in c e re ly
Harry W ilke BULK LFT INTERNATIONAL, INC. R egion al Sale s Manager
HW:lg enc.
LEH M A N 01233
BULK LIFTS
IN T E R N A T IO N A L IN C O R P O R A T E D
4 5 5 M aple A v e n u e C a rp e n te rs v ille , IL 6 0 1 1 31 2 / 4 2 B - B 0 5 9 T elex 2 B 2 5 B 5
BL 2000-2 BAG SPECIFICATIONS
FABRIC
6.25 0 2 pet square yard
CONSTRUCTION 12 X 11 tapes per square inch
TENSILE
275// per square in ch . UV p ro tected fo r 1200 hours r e ta in in g 70% of o r ig in a l stre n g th ( f a b r ic w i l l s t e a d ily weaken a f t e r 1 2 0 0 h o u rs ).
LOOPS
4 X 6000# X 2" wide nylon webbing
SAFETY BAND < 1 X 2500# X I V wide nylon or p o ly e s te r webbing
THREAD
207 nylon s t a b iliz e d - 35# breaking strength
TWINE
No. 12 p o ly e s te r, glazed - 65# breaking stre n g th
BOX BAG CONSTRUCTION One body and two s id e s . Bottom edge of sid es hemmed 1 ". A l l edges to be fo ld ed in 3^" and ch ain s titc h e d .
OUTLET
1 0 - 14" in diam eter to be made out of lig h tw e ig h t uncoated fab ric.
INLET SKIRT
As above
LOAD
2240#
_
SAFETY FACTOR 5 to 1 maximum
COATING
Optional (polypropylene)
'
T his bag must not be su b jecte d to drop te s t s when f u l l y loaded i, . e . , 2240 lb s .
L E H M A N 01234
Flit: No; UX'i'E O'! Scrini No: 2131 01
D L P A K T M L N T o f IN D U S TK Y
NATIONAL ENGINEERING LABORATORY East Kilbride, Glasgow
Certificate of Test
C m iI im It No . 2 7 7 1
Dull; il I l f . ' l l I CMCl's
N.UUO
1.9 January 1992
.
. a s Thomson
Component
icited
including maker's or other serial or
type number
FIH HIN IO4
T e s t F|o 3
UhieU on bchult uf . Trunsac IBG Ltd
Maker . B u lk L i f t In t e r n a t io n a l In c USA
{. Luiuueiional temili ni'
iiim p im c iii
x 1 1 2 0 f l e x i b l e in te rm e d ia te b u lk c o n ta in e r o f woven polymer
l i f t e d on 4 webbing loops sewn to top o f double th ic k c o m e r seam.
9 ounce Amoco fa b r ic
.1
1 i1f
ni' . iw i .
.. Tenui le to d e stru ctio n - performance t e s t to Appendix 'A ' d r a ft BS
Sp ecificatio n
.
1CM umdiiium
Top r e s t r a i n t
Test .
machine . used ,
4 OO kB A frame
U m . y ^ p tapes below loop attachm ent p a rte d a t a fo r c e o f 7 0 - 7 9 kN ( 7 2 2 0 k g f)
U 'M ltti .
15^929 pounds -- 5:1 s a fe ty fa c to r +
L'aucUiiionu .
U liv i
'
ictumiiiuHJjuuii .
if any
J. / -fT
LE H M A N 01235
LQWPUJ
pw kitlr t'ap
C >*/>. r0 k ( i * } r t
-fr** T*f
^*LCTn lU Z'""
.3 J T E
C **
i**L e rre C 5
<" L* T T w e * 1"L E T T E W b ----
Ti
Lar*.
4"C?i*-
O u r F U e TC'P 'VJ/T
fa 's i
r7 ic ttfY iE t
Empty diameter - 42 inches - approximate!
Bipty height - 42 inches - approximately Empty weight' - 7 pounds - average
Filled diameter - 44 inches Filled height - 44 inches Filled weight - 2350 pounds
\
VJCVCU M'fLc'VJ ':.'TVZvl>{^) -
u rxr-yT ?
S, MAUUFA-TUPe (KlP^ I*L&TTBE'S , o " pRO A
LEHMAN 01236
Viv f i c n o i v=>vc; i^-.+k Ti.
-2t"
I p )'1 t 'lA.
T lf *
^ hlajT.
- --
l.rzr t i H -4 + u " t "* k , U '
rke
A 'fA c U < % ^ - ifW ".
P>|-X^lr44^PT_
BULK BAG SPECIFICATIONS CYPRUS INDUSTRIAL MINERALS COMPANY
Bag: See Attachment No. 1
a. Material:
5>s ounce coated polypropylene
b. Color:
Grey
c. Supplier:
Amoco Fabric Company
d. Capacity:
38 cubic feet, 2,350 pounds
e. Diameter, Empty:
Approximately 42 inches
f. Diameter, Filled :
g* Heiaht. Empty:
44 inches Approximately 42 inches
h. Height, Filled :
44 inches
i. Weight, Empty: '
7 pounds average
j- Weight, Filled :
2,350 pounds
k. Seams:
Double fabric thickness and lock stitched for maximum strength
1. Top Lip:
Must be a double seam with a minimum 1% inch wide strap attached for top of bag seam strength to attach liftin g
straps to for stabilization during
transit
m. Fabric Cuts:
Must be heat cut to prevent unraveling
2. Lifting Straps: See Attachment No. 1
a. Number per Bag:
Four (4)
b. Color:
White
c. Material:
(Automobile seat belt) or equivalent material having sufficient strength to carry loaded bag with a safe margin
d. Lifting Loop:
Must extend 22 inches above top horizontal seam for easy center point lifting
LEH M A N 01237
Duffle Top: See Attachment No. 1
a. Material:
3Sj ounce coated (.15 rnl 1) woven polypropylene
'
b. Color:
Translucent
c. Texture:
Soft
d. Diameter:
Approximately 42 Inches
e. Heiqht:
32 Inches " ' ................ ...
f. Tie Strap:
60 inches long, midpoint of tie strap 1s attached 8 Inches below top edge of
duffle top
Discharge Spout: a. Material:
b. Color: c. Texture: d. Diameter: e. Lenqth: f. Tie Strap:
See Attachment No. 1
3*s ounce coated (.15 mil) woven polypropylene
Translucent
Soft
18 inches
24 inches
Midpoint of strap must be securely attached to discharge spout. NOTE: Loose tie strap must not extend below the extended discharge spout when untied. Tie strap must be bow tied for easy untieing.
5. Bottom Seal: See Attachment No. 1
a. Material:
5>s ounce coated polypropylene
b. Color:
Grey
c. Tie Strap:
Midpoint of tie strap must be securely
attached to bottom seal and tied in bow. NOTE: Loose tie strap must not extend below the extended discharge spout.
-2LEH M A N 01238
6. Bag Printing: See Attachment No. 2
a. Ink Color:
Black
TEXT
LETTER SIZE
b. CYPRUS
3 inch letters in center of bag
c. COMPACTED MISTRON VAPOR 2 inch letters
d. NET WEIGHT 2,350 POUNDS 2 inch letters
e. ENGLEWOOD, CO 80112
2 inch letters
f. PRODUCT OF USA
1 inch letters
g- LOT #
1 inch letters
7. Instructions Sheets- See Attachment No. 2
.
a. Material :
Tynec
b. Color: c. Dimensions: d. Ink Color: e. Number of Sheets:
White
7 x 8 inches
Red and Black Two Sheets, (1. Handling Instructions and
2. Storage Instructions)
f. Placement of Sheets: Instructions sheets are stitched to the top lip of bag.
8. General ;
All excess material from stitching and fabrics must be removed from bag. All
staples used in fabrication must be removed from bag and straps.
9. Packing and Shipping Instructions
a. One hundred (100) empty bags wrapped in plastic sheet and
secured by
strapping per pallet.
b. Carrier and routing to be provided by Cyprus Industrial Minerals Company.
c. Destination
Cyprus Industrial Minerals Company Willow Creek Highway . Three Forks, Montana 59752
-3LEH M A N 01239
Bonar Industries,Inc.
Bonar Industrias. Inc
7951 Industrial Highway P.Q. Box 10196 Macon, Georgia 31297
(9I2| 794-9040 Telex 80-4505
MUDQX SPECIFICATlOtS
SQUARE CONTAINER
APPROXIMATE VOLUMETRIC
CAPACITY
APPROXIMATE FILLED
DIMENSIONS
CODE
CUBIC FEET
DIAM. BY HT.
S15 15 S20 20 S25 25 S30 30
S35 35 S40 40 S45 45
S50 50 S55 55 S60 60 S65 65
44x18 44x23 44x29 44x34 44x40 44x46 44x52 44x57 44x63 44x69 44x74
Base Dimension 35"x35"
44" Diameter
RECTANGULAR CONTAINER
APPROXIMATE VOLUMETRIC
CAPACITY
APPROXIMATE FILLED
DIMENSIONS
CODE
CUBIC Fkwr
WIDTH BY LENGTH BY HT.
R30 30 44x52x28 R35 35 44x52x32
R40 40 44x52x36
R45 45 44x52x40
R50 50 44x52x45 R55 55 44x52x50
R60 60 44x52x54 R65 65 44x52x59 R70 70 44x52x63 R75 75 44x52x68 R80 80 44x52x73
R85 85 44x52x78
Base Dimension 35"x45 " 49"Diameter
STANDARD SPOUT DIMENSIONS - TOP FILLER CR BOTTOM DISCHARCS Diameter by length
12"xl8" 14"xl8"
18"x24"
*NOTE: Custom sizes are available at your request.
MATERIAL:
100* polypropylene. Has a minimum tensile strength of 300 lbs. per square-inch in both directions. Material Weight is 6.5 ozs. per square yard.
COATING
1.5 Mil polypropylene on inside of MUL0K, if desired.
REINFORCING:
Nylon cord woven in place to provide an additional 2500 lbs. of tensile strength.
U.V. SIABILITY
70* strength retention after 1200 hours of direct exposure. (FEDERAL TEST METHOD STANDARD NO. 191 METHOD 5304)
A Low & Bonar company Manufacturers of Mulox Intermediate Bulk Containers.
L E H M A N 01240
Bonar Industries,Inc.
Sonar Industries, Inc.
7951 Industrial Highway P.0. Box 10196 Macon, Georgia 31297
(912| 784*9040 Telex 80-4505
July 30, 1982
PATENT APPLICATION NUMBER - U.S.A. LS64850
MATERIAL;
BASE FABRIC 100* POLYPROPYLENE
REINFORCING BANDS;
100* NYLON TIRE CORD WOVEN IN PLACE TO PROVIDE AN
ADDITIONAL 2500 LBS. TENSILE PFR RETNPORrtNr: BAND
IN EXCESS TO THAT OF TOE BODY MATERIAL ITSELF.
WEAVE;
STANDARD
COUNT:
WARP - 18 ENDS X 1150 DENIER
WEFT - 13 ENDS X 2000 DENIER
T E N S IL E :
300 LEE./IN. EITHER DIRECTION
TEAR;
(WHERE APPLICABLE) 60 LBS. EITHER DIRECTION
HURST;
600 LBS.
COATING;
( W E R E APPLICABLE:) 1.5 MIL POLYPROPYLENE
UV. STABILITY;
70* STRENC7IH RETENTION AFTER 1200 HOURS O F DIRECT
EXPOSURE.
CHEMICAL RESISTANCE:
INERT TO MOST CHEMICALS. CHECK WITH BONAR PACKAGING
LTD. REPRESENTATIVE ON ANY APPLICATION IN QUESTION.
TEMPERATURE RESISTANCE; OPERATING TEMPERATURES -50F T O 200F (-46C TO 93C)
* Mulox is the registered U.S.A. Tradenark of Bcrar Industries, Inc. .Macar., Ga.
A Low & Bonar company Manufacturers of Mulox Intermediate Bulk Containers.
LEH M A N 01241
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1!
B E N E D I C T - M I L L E R , live.
"KUSTOM KUT" - S A W CUT ALLOY, CARBON, TOOL STEEL, FLATS.
MARIN AVE. AND ORIENT W AY P.O. BOX 9 1 2 / LVNDHURST. N .J. 07071 NEW JE R S E Y 1201) 43B-3000 / 623-6400 N.Y. 12121 564-6206
YOUR SERVICE CENTER FOR STEEL AND HEAT TREATING
FOUNDEO 1940
LEHM A N 01242
LEH M A N 01243
FAITOUTE STEEL COMPANY, INC.
182 FRELINGHUYSEN AVE. NEWARK, N. J. 07114 , Hot Rolled Bars Cold Finished Bars Bar Shapes Structural Shapes Carbon & Code Plates * Diamond Plates Carbon Sheets * Expanded Metals
Drill Rods Flat Ground Stock Alloys Flexangle
" Complete Processing Facilities"
Newark. N.J. (201) 242-1000 New York and Pennsylvania 1-800-524-1203
LEH M A N 01244
Afe*
FAITOUTE STEEL COMPANY, INC.
162 FRELINGHUYSEN AVE.- NEWARK, N. J. 07114 , Hot Rolled Bars Cold Finished Bars Bar Shapes Structural Shapes Carbon & Code Plates Diamond Plates Carbon Sheets Expanded Metals
Drill Rods * Flat Ground Stock Alloys * Flexangle '`Complete Processing Facilities"
Newark, N .J. (201) 242-1000 New York and Pennsylvania 1-800-524-1203
L E H M A N 01245
.. f '
B E IM E D IC T - M IL L E R ! In c .
, "KUSTOM KUT" - SAW CUT ALLOY, CARBON, TOOL STEEL, FLATS.
MARIN AV E. AND ORIENT W A Y P.O. BO X 91 2 / LYNDHURST, N. J . 07071 N EW JE R S E Y (201) 438-3000 / 623-6400 N.Y. (21 2) 564-5206
YOUR SER V IC E CENTER FOR STEEL AND HEAT TREATING
FOUNOEO 1940
LEH M A N 01246
L E H M A N 01247
LEH M A N 01248
The All Flow0 Bulk Transportation System:
After three years of research, development and testing, the revolutionary All-Flow Bulk Handling and Storage System - proven effective in numerous industrial applica tions - is now being adapted for a multitude of transporta tion modes - including truck, rail, barge or shipboard.
T h e A ll-F lo v / Bulk Transportation System, when installed in a conventional dry van, gives it the capability to handle both dry bulk and piece good cargoes, or both simultaneously.
The patented All-FloW System features an inflatable membrane, supported by a frame, engineered to act as a retractable storage unit. W hen there is a demand for pro
duct discharge, the membrane inflates under very low pressure, pushing the product past its angle of repose, gent ly pushing and rolling it to the discharge opening. The All Flow System is controlled through a single self-contained panel. The only required utilities are 115V single phase, 60 Hertz. DC power optional.
Now, the All-Flow* Bulk Transportation System extends the many advantages and ease of operation of the basic storage and handling system to meet the needs of bulk goods transporters. Already in use, the transportation system, easily installed, gives you unheard of flexibility in hauling bulk cargo.
1. When not in use, the system, which adds approx imately 1500 pounds in
weight to the trailer, occupies less than 8 inches of the trailer ceiling.
3 . After converting the trailer from conventional to bulk configuration, the All Flow* storage units are top-
loaded-
2 . The All-FlowBulk Transportation System is automatically lowered from the ceiling in an operation usually requiring less than 15 minutes, (front unit shown.)
--Lr
4 . Weathertight floor module isopened and discharge spout is extended for hookup with conveyor.
2. During initial product discharge,
a rat-hole forms creatine a potential interruption in product flow.
3. Inflation of the membrane results in the collapse of the rat hole and continued product flow.
The All-Flow'Systc
LEH M A N 01249
For many companies, delivering piece goods on a palletized load usually means an expensive empty return trip. If only a carrier were able to return with a load of raw materials, transportation costs could effectively be cut in half.
Now, there's a practical, economically sound solution to this age-old dilemma -the All FlovtP Bulk Transportation System.
The system is as simple to install as it is to use. Once installed, you can change your conventionally-configured van trailer to a bulk configuration in about 15 minutes.
And, with 4 All Flow/* bulk storage units, you can haul up to 4 different materials. Or, use only two storage units, and combine a bulk and piece goods load -unprecedented versatility!
ADVANTAGES OF THE
ALL-FLOW* BULK TRANSPORTATION SYSTEM:
Provides capability to handle both bulk and piece good cargoes with the same trailer -even simultaneously.
Increases backhaul potential, and allows one trailerto handle up
to four different bulk cargoes.
.
Converts from bulk mode to piece good mode, and back again, quickly and easily, using only one person, and is easily cleaned and maintained.
Standard system weighs approximately 1500 pounds, and is specially engineered for toughness and durability. (Lightweight systems available.)
Utilizes approximately 6" of the ceiling area of a van trailer.
Installs in both new and used conventional van trailers, and can be removed and reinstalled in another van trailer.
Provides storage Space for exchange pallets when bulk configuration is in use. (System occupies approximately 2/3 of available Space.)
Handles almost all dry bulk materials, including polyester flake, poultry meal, cake mix, dextrose, salt, plastics, etc.
Discharge rate is governed by the capacity of your pneu matic or mechanical conveyor; discharge hookup is easily interfaced with standard pneumatic and mechanical conveying equipment.
Unloading process does not add heat or moisture to the bulk material as in standard pressurized bulk tankers.
Provides greater control over incoming bulk materials.
Trailer itself can be used as a portable bulk storage supply.
Factory or on-site installation available.
TYPICAL VEHICLE APPLICATION
FINISHED PRODUCT ENROUTE
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4. Mem brane inflates as required,
continually rolling and lilting product towards the discharge opening.
5. Product is completely discharged, membrane will now automatically deflate.
n : How it works
6. ALL-FLOW SYSTEM ready to be collapsed and retracted back to the ceiling position.
LE H M A N 01250
n il- FLOWlin e .
!
The All-Flow'* Bulk Transportation System pro vides the ultimate in flexibility to shippers who must transport bulk and piece good cargoes. You can see that the system is easily operated, and that it will soon pay for itself in eliminated empty backhauls alone. If you are making even one empty backhaul of 500 miles or more every other week, you can't afford to be without the Ail-Flow1 Bulk Transportation System.
To fully appreciate the uniqueness of the system, we urge you to spend a day at our fullscale test and demonstration facility. You'll be amazed at the utility and effectiveness of the AllFlow3Bulk Transportation System. A videotape demonstration is also available.
>
ti I
All-Flow Inc.'s full-scale test facility, located in suburban Buffalo, N ew York, is available for your inspection.
CO LEM AN
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525 CHANCELLOR AVE
IR V IN G TO N , N .J. 0 7 1 1 1
TEL. 201 -375-6000
oMMHitunmvw**.mosatv**.cwtnytvlywfim
e All-Flow Inc., 19B4. patents pending
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L E H M A N 01251
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LEHMAN 01252
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45199
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BULK LIFIM
INTERNATIONAL INCORPORATED
-455Map)Avamia Caipamersviila,IL60110`
312/428-6059
Telox282-566
SHIP VIA McLean T ru c k in g
Cyprus In d u s tria l M inerals 651 Metuchen, R d.' S o . P l a i n f i e l d , New J e r s e y 07080
A r.cn; K e ith Lehoan
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INVOICE ?- 5- 4926 INVOICE DATE _5/11/84
SHIP DATE 5 /B /8 4 SHIP TO
B/L NUMBER L 03595
!
TERMS: NET 30 DAYS UNLESS OTHERWISE SPECIFIED. -
QUANTITY
DESCRIPTION
PRICE
TOTAL AMOUNT
. 42 .- .
Bulk L ift serai-bulk c o n ta in e rs (co ated ) S t y l e BL--2000, S iz e 35 X 33 X 76
$22.35 ea .
$938.70
fre ig h t chgs.
61,50
- U ,000.20
LEHMAN 01253
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-
SELLER REPRESENTS THAT WITH RESPECT TO THE PRODUCTION OF THE ARTICLE & THE PERFORMANCES OF THE
SERVIC ES COVEREO 6Y THIS INVOICE. IT HAS FULLY COMPUEO WITH SECTION 12(A) OF THE FAIR LABOR STAND ARD ACT OF 1938. A S AMENDED.
PAY LAST AMOUNT
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LEHMAN 01254
LEHMAN 01255
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LEHMAN 01256
Jf LEHMAN 01257
BULKLFTj
INTERNATIONAL INCORPORATED
455 Maple Ave. CarpenterIle, IL 60110 (312)428-6059 Telex: 282-565
April 16, 1984
J. P. Stevens Co. Patrick Plant Highway 5E Stuart, Va. 24171
Attn: Mr. Durand Hines
Dear Mr. Hines:
Pursuant to our recent discussion, I am enclosing information pertaining to the rope lock which would be available to be attached to the outlet spout on the bag that you are using. I am also sending a- copy to Cyprus Industrial Minerals so that they are aware of your desires.
If we can be of any further assistance to you, please do not hesitate to contact me.
Sincerely,
Harry Wi/lke BULK LIFT INTERNATIONAL INC. Regional Sales Manager
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LEHMAN 01258
USkl H u:k i.jlt %
The i ^ P Ropelock offers:
RUGGED DEPENDABILITY
.heat resistant .chemical resistant .able to withstand the extreme pressures of extractors and
hydraxtors
ASSURANCE
."sure-bite" lock on rope holds
fast -- no slipping
.self-locking
doesn't let go
until the ring is pulled
EASY AND EFFICIENT HANDLING
.easy to thread .rope releases quickly by pulling on ring
LOW COST
.minimal investment for long-life product
The PBE ROPELOCK is designed for #6 rope.
PRODUCT NUMBER 8cm
.8070 '
DESCRIPTION
Heavy Duty Yellow Celcon Plastic for Use with //6 Rope Heavy Duty "S Rope (1000 Root Spool)
PRICE $1.50
125-00
Also available from Principle Business Enterprises is a high quality #6 rope -- ideal for use with the R-l Ropelock. Minimum Order: 1000 ft. spool
A Produci o l
D istributed by: r
PRINCIPLE BUSINESS ENTERPRISES, INC.
W d * U k Id k u tM tl P trti'O u lllx k tg , Ohio 43414.41&-352.1551
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12C H 0313/80 LEHMAN 01259
Bonar Industries,Inc.
May 6, 1985
Bonar Industries. Inc
7951 IndustrialHighway P.0.Box 10X98 Macon,Georgia 31297
(912)784-9040 Telex80-4505 OutsideGeorgia 1-B00-841-4982
Cyprus Industrial Minerals Company Talc Division 651 Metuchen Rd. South Plainfield, NJ 07080
Attention: Mr. Keith B. Lehman
Dear Mr. Lehman:
Thank you for yuur phone call of Friday 3rd. and for the trial order you placed with us.
The price of the Mulox bags will he $23.60 with the stand-up straps and $21.60 each for the 15 bags without the stand-up straps. I have included a 9"x6" clear pocket that will be attached to the top seam, and we will stencil "CYPRUS" in 4 inch letters on all 4 sides in white ink.
If this blue material tends to sift too much for you, please let me know and we will arrange to have material made and coated for you. We do know that the coated fabric is satisfactory as your Three Forks operations have used this type of bags for many years.
As promised, enclosed is a copy of the new label Three Forks will be using on their bags. If you can utilize the same label it will help us with our order quantities. The drawing of the fork lift truck attachment will help you with your handling of the bags. If you want one made up to try, please let me know and I will gladly arrange for one to be made.
After we rang off I thought of a piece of equipment that is available from Europe that deaerates cement, and considered it may be of interest to you provided it will work with talc. It is the Falkenburg Horizontal/Vertical Screw Deaerating filling system. Apparantly it deaerates cement at the rate of 2 metric tonnes per minute, but the cost is quite high at about $25,000 per unit. You already have the fill/weigh station and the deaerator would work in line with your station. I believe our machinery division has a V.C.R. tape showing
4 Low& Bonarcompany ManufacturersofMulox IntermediateBulkContainers.
LEHMAN 01260
Page 2 May 6, 1985 Cyprus Industrial Minerals Company the unit in use and I can try to obtain this for you if it is of any interest. I hope the details passed onto you are of interest and helpful to you. Please call if we can be of any further help. Sincerely yours, I/u j l o Bruce Cuthbertson President and General Manager Enclosures BC/je
LEHMAN 01261
w INTERNATIONAL INCORPORATED 4 5 5 M aple A v e n u e
C a n p en te rsville , IL 6 0 1 1 O 31 2 / 4 2 B - 6 0 5 9 T elex 2 B 2 5 6 5
April 16, 1985
Mr. Carl Nichols Amoco Minerals Co. RE: Cyprus Thompson Creek 7000 S. Yosemite St. P.0. Box 3299 Englewood, Co. 80155
Dear Carl:
Attached is the confirmation of the quotation on the various bags we discussed today. Bruce Vernon is on vacation and asked that I get these out to you right away.
You mentioned getting some small trial orders out to the various
plants so they could familiarize themselves with the bag. I think
this is an excellent idea and we would be happy to send these out
as soon as you give us the go ahead-
.
Please let me know if you have any questions Carl. Thank you for giving us this opportunity.
JL0:lg enc. cc: B. Vernon
B. Hopkins H. Wilke
LEHMAN 01262
C u sto m e r A tte n tio n
BULK
INTERNATIONAL INCORPORATED
-455 M aple A v e n u e C an p en ten sville, IL BD 1 1 D 31 2 / 4 2 0 - 6 0 5 3 T elex 2 B 2 5 B 5
QUOTATION
Amoco Minerals Co. Re: Cyprus Thompson Creek
7000 S. Yosemite St. P.0. Box 3299 Englewood, Co. 80155
D a t e April 16, 1985
Carl Nichols
C o n ta in e r C a p a c ity C o n ta in e r S iz e C o n ta in e r F e a tu re s
45 Cu. Ft.,
55 Cu. Ft.,
65 Cu. Ft.
45 Cu. Ft. -- 35" X `35" X 51"
55 Cu. Ft. -- 35" X 35" X 61" 65 Cu. Ft. -- 35" X 35" X 71" --- y ^ / J
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BL-2000, bags manufactured from 6.25 oz. white woven polypropylene BL-30OO, bags manufactured from 8 oz white woven polypropylene
Includes: four lifting loops, one safety band, one 14" X 18" inlet top, one 14" X 18" 'C' discharge outlet. Liner optional.
--
O rd e r Q u a n tity P ric e D e liv e ry
BL-2000
BL-3000
45 Cu.Ft. 50
$16.55
50 -$17.80
100 $16.05 100 $17.30
55 Cu. Ft. 50
$17.35
50 $18.85
100______ $16.85.______ 100 $18.30
65 Cu. Ft. 50
$18.45
50 $20.10
100 $17.90 100 $19.50
Allow 2 - 3 weeks lead time
(note: add $1.15 for inserted liner)
F .O .B .
our plant, Carpentersvilie, II.
T erm s
Net 30 Days
/ ~ ''fle s p e c tf lly s u b m itte d ,
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LEHMAN 01263
KARLA SMTZER AdministrativeAssistant
1150 B. DAVIS RD. ELGIN, IL 60120 (312) 742-6600
LEHMAN 01264
(312) 742-6600
1150 B DAVI8 RD. ELGIN, IL 60120
Keith Lehman Cyprus Minerals 651 Metuchen South Plainfield, N.J.
07080
January 21, 1986.
Dear Keith;
Thank you very much for taking the time to speak with me on the telephone earlier today. From the information you gave me, I was able to figure the enclosed price quotation for your semi-bulk, polypropylene bags. I have ordered your sample bag which you should receive early next week. I feel this is a very strong bag, and should hold up very well to your recycling . The bag does not have your stencil on it, however I have included it in your price quotation. I have also enclosed my business card, and if you have any questions or comments, please do not hesitate to call. Thank you for your time and consideration.
Sincerely;
Karla Shatzer Administrative Assistant
ks enclosures
LEHMAN 01265
ATLAS BAG COMPANY, INC.
Quo c a t i o n Form
Data; January 20th, 1986.
Company: Cyprus Minerals - New Jersey
Attention: Keith Lehman
-
Me are pleased to submit our price quotation for your bulk bag specifications.
It would be appreciated if you would compare the quotation with your requirements
as any discrepancies can affect the price.
.
Bag dimensions: 35" x 35" x 60"
Fabiic data: 8oz. woven polypropylene, laminated coating
Inlet: 14" diameter x 30", 8oz. coated fabric
Outlet: 14" diameter x 18", 8oz. coated fabric, Velcro strap release
Lifting loops: stand up loops, at four corners
.
Liner data: no iiner
Stencil. Cyprus four sides, in 4" block letters, also on one side Net Weight...
Other features: gift proof seams
Product of USA
Instruction label sewn under safety band Price: x _ 100 bags $23.80 each
.
over 100 - 500 bags $23.65 each; Delivery:
over 500 - 1000 bags $23.'50
10 - 14 days after receipt of order
Respectfully Submitted;
7
LEHMAN 01266
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- BULKLIFT PLANT ORDER -
CONTACTO
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CONTACT C L IE N T E CUSTOMER
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D IR E C C IO N ADDRESS
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SALESMAN
COMMISSION
E N TREGA RA S H IP TO CONTACTO CONTACT C L IE N T E C U STO M ER D IR E C C IO N ADDRESS
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M E D ID A D E L A B O L S A ^SiZE OF BAG___________
PARTES
SPARTS
36 X 3S
C O N ST R U C C IO N C O N S T R U C T IO N
%
7 0 eu
NUM ERO D E TELEFONO PH O N E No. NUM ERO D E ORDEN CLIENTE C U S T O M E R O RD ER No.________
Q U A N T IT Y
DESCRIPCION D E LA BOLSA D ESCRIPTIO N OF BAG
,
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MODELO
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M O D E L ______ K J
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CINTAS \ LOOPS
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%Z flN LET SPO U T.'
. CINTAS
^TIES
jorro a lo R edon do OUTLET-DIAMETER 6 LENGTH
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Banda de Segundad
\ SAFETY BAND
M edida de la Linea Plastica V PO L Y L IN El S IZ E
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INVOICE INFORM ATION
j f a j L ' t HS.
FECHA SOLICITADA /
0/
PRO M ISED SH IP DATE H - r f 3 " # * r
FECHA TERM INACION OATE COMPLETED
FECHA DE ENTEGRA DATE SH IPPED
T R A N S P O R T A C IO N
C A R R IE R
//Id
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CONTIDAD M AND AD A QUANTITY SH IPPED
P R E C IO P R IC E
BALAN CE
LEHMAN 01267
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LEHMAN 01268
SHIPPING SYSTEmS/BULK-PflCK, INC.
POST OFFICE BOX 2371 WEST MONROE, LOUISIANA 71294-2371
1-800-643-1568
651 Metuchen Road
South Plainfield, NJ 07080 Attn: Keith Lehman, Mill Superintendent
PROPOStDSHIPPINGDATE Your request
SALESMAN Sherm Andres
1% 10, Net 30 days
TO8ESHIPPEDVIA Truck
F.oa POD. COL.
Denison, TX
XX
HERE IS OUR QUOTATION ON THE GOODS NAMED, SUBJECT TO THE CONDITIONS NOTED:
CONDITIONS: The prices ond terms on this quotelion ore not subject to verbal changes or other agreements unless approved in writing by the Home Office of
the Seller. All quotations ond agreements ore contingent upon strikes, accidents, fires, availability of materials ond oil other couses beyond our control.
Prices are based on costs ond conditions existing on dote of quolotion ond ore subject to change by the Seller before final acceptance. Typographical ond stenographic errors subject to correction- Purchaser agrees to occept either overage or shortage not in excess of ten percent to be
charged for pro-roto. Purchaser assumes liability for patent ond copyright infringement when goods are mode to Purchaser's specifications. When quolotion
specifies moteriol to be furnished by the purchaser, ample allowance must be mode for reosonoble spoilage and material must be of suitable quality to facilitate efficient production.
Conditions not specifically stated herein shall be governed by established trode customs. Terms inconsistent with those slated herein which mayoppear on Purchaser's formal order will not be binding on the Seller.
Q UAN TITY
D ESCRIPTIO N
P R IC E
AMOUNT
Woven Polypropylene Semi-Bulk Bags
SBP-35x35x76/C-l4x18/BPF/S14xl8/
6.5 oz/sq yd polycoated fabric for main body of bagj 14" diameter by 18" long fill and discharge chutes with bottom protection flap; 10" carrying loops
50 $20.17 ea 100 $19.92 ea
THANK YOU FOR ALLOWING US TO QUOTE ON YOUR BUSINESS
0)S7Mt#COPY LEHMAN 01269
December 10, 1985
Mr. Keith Lehman, Mill Superintendent Cyprus Industrial Minerals Co. 651 Metuchen Road South Plainfield, NJ 07080 Dear Mr. Lehman: At the request of our representative in your area, Mr. Sherm Andres, we are pleased to submit the enclosed competitive prices for your serai~bulk bag requirements. In order to give our customers better service and shorter lead times, we have recently opened an expanded manufacturing facility in Denison, Texas. This, together with a responsive sales service office and a national network of representatives, has allowed us become even more sensitive to our customers' needs. After you have reviewed the enclosed pricing, we will be happy to supply you with sample bags for testing and examination, if I can be of further help to you, please give me a call. We would welcome the opportunity to work with you. Sincerely yours BULK-PACK, INC.
Peter J. Anderson National Sales Manager cc: Sherm Andres Enel.
LEHMAN 01270
B ulk-Pack
INTERMEDIATE BULK CONTAINERS
LEHMAN 01271
The Industry
INTERMEDIATE BULK CONTAINER
Discharging contents in less than one minute.
I n response to the constant search
for packages which will reduce cost and upgrade productivity, Bulk-Pack,
Inc. is pleased to introduce you to the most exciting package to hit U.S. industry in years. . . . intermediate bulk containers (IBC's). IB C 's are large w oven bags which have the capability of holding up to 4,000 pounds of a dry, free flowing pro
duct. IBC 's are handled efficiently
with conventional equipment and are snipped by most modes of transpor
tation. They are also priced com petitively with other industrial packages which means that produc tivity savings go directly to where you need them the most -- the bottom
line. So please take a few minutes to
read pur manual. The manual describes why IBC's have revolu tionized the handling of bulk products throughout the world. I can assure you that your organization will benefit from the experience.
CORPORATE OFFICES: 1851 Avenue of America Suite 18 Monroe, Louisiana B00-643-1568, 318-322-7713
MAILING AD D RESS: P. 0 . Box 2371
West Monroe, LA 71294-2371 PLANT FACILITY:
Denison, Texas
Bulk-Pack, Inc.
Andrew Lee Mintz President
LEHMAN 01272
The Company
B ulk-Pack was formed in May 1980
to meet the growing demands of the !BC industry. However, our roots date back over six decades to 1924 when Bancroft Bag, Inc. manufac tured a sift proof multiwall bag for the carbon block industry. Today Bancroft Bag has grown into one of the largest privately held companies in the multiwall bag industry and is recognized as one of the leaders in its
field.
Bulk-Pack is proud to carry on the
tradition established by Bancroft by offering the IBC concept to those
shippers seeking a more efficient packaging method. Bulk-Pack has and continues to be dedicated to quality and service, and to the establishment of long term, mutua ly beneficial relationships with our customers. W e possess a modern, well equipped manufacturing facility,
an experienced management team,
and a well trained efficient work force
who can produce a high quality pro duct. But enough about us. Let us
show you how the IBC system can benefit your organization.
3
Bulk-Pack Denison. Texas Manufacturing Complex and Demonstration Laboratory
LEHMAN 01273
Benefits of an_________ IBC System
The primary reason for using IBC's is the benefits that accrue to the user. The advantages are numerous:
LABOR COSTS CAN BE DRAMATICALLY REDUCED IBC 's can be filled and discharged in a fraction of the time it takes
for smaller, conventional
packages.
IBC'S C A N BE STA C K E D UP TO THREE HIGH IN A P Y R A M ID CONFIGURATION
They can be stored outside, ad ding to their versatility.
C A PITA L COST OF DEVELOPING AN IBC SYSTEM IS MINIMAL
Filling equipment with high preci sion accuracies can be purchased for a relatively low price. Many companies simply modify their existing equipment, further reduc ing initial costs.
ate?
IBC's CAN BE SHIPPED BY ALL MODES OF TRANSPORTATION
There is no need to use pallets unless overhead lifting is restricted.
CONVENTIONAL EQUIPMENT CAN BE U SED TO H AND LE THE IBC
The standard handling device for an IBC is the fork lift truck.
IMPROVED W ASTE A N D D U S T CONTROL IS POSSIBLE W IT H THE USE OF IBC's
Working conditions are lurther improved because of the lack of physical handling of the IBC by personnel.
IBC's CAN BE REUSED
This is a major advantage for companies that have a system in which bags can be returned by customers. They can also be reused internally for batch mixing of products.
IBC's ARE ECONOMICAL
They are priced competitively with other industrial packages and your savings go to the bot tom line.
LEHMAN 01274
i* 'i t' *: ?>-4
Productivit
LEHMAN 01275
t In The IBC
{I- j& .f i-
i
\ ,s< :
O SE
EXPORT CONTAINER, TRUCK
TRANSPO RTATION
FLATBED
RAILCAR
BREAK BULK IN VESSEL
LEHMAN 01276
B u lk -P ac k _______ IBC Construction and Design______
M anufacturing an IBC which will
hold up to two tons of product is an awesome responsibility for any
manufacturer. Bulk-Pack's IBC was designed and engineered for safety in handling. Our design incorporates the use of carrying loops and a primary
U-shaped panel which gives the bag a tremendous amount of lifting capability. The loops are sewn into walls of fabric at the corners of the bag and are therefore an integral part
of the package. The U-shaped panel acts as the primary panel for lifting
purposes and distributes the weight of the load more evenly throughout the entire fabric-
The construction and design of the Bulk-Pack IBC is clearly illustrated below;
'. -
l y-
. ..
, . ii 8.
,r-i_ vj. .
-li. _ _|L 4. Js.' .
ft; ri, l i\ ,p- r`i -ir V4' "tf1 i^j ,`>i
-V >r - *u i;r *
-.s
BULK-PACK's IBC IS ATTRA CTIVE A N D SAFE TO USE.
durable polyester
straps sewn into walls__
of fabric-
high grade of woven polypropylene fabric.
U-Shaped Panel
Instructions for proper usage . . .
1. Make sure fork prongs and hooks are dulled or protected at all times to prevent tearing of loops.
2. Always lift the bag by using the four carrying straps. For a single point pickup, use extra long straps
or Bulk-Pack's crane lift feature. 3. It is the shipper's responsibility for
bracing IBC's in transportation
vehicles. If voids exist, IBC 's must
be braced carefully to prevent in transit damage.
4. Do not exceed maximum weight capacity of container.
LEHMAN 01277
Bulk-Pack Styles
. . . v ' - .. .. : - h_
BAG STYLE
Commodity Bulk-Pack Standard Bulk-Pack Heavy weight Bulk-Pack
Bulk-Pack manufactures one way and reusable IBC's In three styles:
- . - . ; ; ; ; . '
* -r 1
PURPOSE
'O n e way only *One way or multiple use *One way or multiple use
.. v. . .
! -'i * 11
- "
r '**- '
M A X IM U M LOAD CAPACITY
* 3,000pounds * 3,300pounds *4,000pounds
- TE*
1- a .1j
^ .JV V:
1 .-t. JC -r\ <!*
Same fabric as Commodity Bulk-Pack but uses perimeter bell around the top of the bag.
Same as standard but utilizes a heavier (abric.
LEHMAN 01278
Features Available In Bulk-Pack S ty le s ____________
All three Bulk-Pack styles come w ith optional tops and bottoms. All IBC's are loaded through the top portion of the bag and discharged through the bottom by gravity flow .
1BC TOPS
STA N D A RD D IAM ETERS FOR FILL SPO UT T O PS A R E 12, 14, 16 and 18 INCHES.
IBC BOTTOMS h m h m bm m m sb*
\
St
\
DISCHARGE CHUTE BOTTOM
DISCHARGE CHUTE BOTTOM WITH BOTTOM PROTECTION FLAP
FULL BOTTOM
STAND ARD D IAM ETERS FOR D ISCHARGE CHUTES ARE SA M E A S FOR FILL SPO U TS.
OTHER AVAILABLE FEATURES:
Crane lift feature or extra long lifting loops. For single
resistance or added durability.
point pickup.
P, E. liners inserted. Liner placed inside IBC to prevent
Stand up loops. For easy entry by fork lift.
contamination or moisture from getting to product.
Carrying sleeves. Sleeves made of fabric in lieu of carry
Bottom protection flap. Pictured above, to prevent
ing loops.
discharge chute from being torn while in use.
UV treated fabric. To protect the IBC from sunlight.
Stenciling or silk screening. Corporate logos and perti
Poly coated fabric. Coating placed on fabric for water
nent information can be imprinted upon request.
LEHMAN 01279
. Mode of Transportation
EXPORT CONTAINER
-V L-*." .J ' .h.-T..
:.'&y
Size Dimensions
of
Bulk-Pack IBC's
The standard width and lengths for Bulk-Pack IBC's are as follows:
Unfilled Dimensions Width x Length
Filled Approximate
Dimensions Width x Length
KXT " `(oH )
RAIL CAR
35" x 35"
44" x 44"
Heights for Bulk-Pack IBC's are based upon how much product needs to be placed into the bag. Heights range from 20 inches up to 88 inches.
Bulk-Pack's sales and sales service department will gladly assist you in determining the right size bag and features for your specific application. Let Bulk-Pack, Inc. put over six decades of packaging experience to work for your company.
LEHMAN 01280
SERVING OUR CUSTOMERS' IBC NEEDS FROM A STRATEGICALLY LOCATED PLANT FACILITY AND SALES
BULK-PACK, INC.
P. O. Box 2371, West Monroe, LA 71294-2371 Telephone (318) 322-7713--Toll Free 800-643-1568
LEHMAN 01281
S tandard fillin g and discharge procedure
Loading
By using elastic retainer secure inner PE liner to feed pipe making sure liner is free from twists. See ilfus. As filling starts, the liner will move down pipe and stop when bag has filled.
Liner has slipped down and is ready to be tied.
Skirt
Preferred filling level " WATERPROOFING" Bend Inner Liner over as shown before tying to skirt
After air has dispersed, liner is folded over as shown and tied into top closure skirt. This tieoff prohibits the liner from slipping into the base outlet and blocking discharge.
Raise bag to necessary height. Place safety bars in position under bag and open discharge outlet to release contents, during discharge, it may be necessary to raise bag 12 to 18" to completely empty contents.
SEE OTHER SIDE FOR SPECIAL DUST FREE DISCHARGE OUTLET
Bulk Lift International Inc. 455 Maple Ave,, Carpentersville, IL 60110 (312) 428-6059 Telex 282-565
LEHMAN 01282
B u lk L ift Bag w ith S p ecial D u st Free D isch arg e O u tle t
r
Pull out end o f inner liner into position shown
and cut off the end o f inner liner above tie-off dip
h -K
1
/v r
Receiving bin
Cut this dip
NOTE: Liner is securely attached to closure skin.
Receiving bin
A By raising
I container about 18 inches inner liner
straightens
out and ejects all contents
Bulk Lift Containers can usually be filled and discharged at extremely fast rates. Bulk Lift SBC should be able to be filled with the simplest of filling devices. Expensive equipm ent is not necessary* On occasion customers may have to convert existing equipment to fill SBC, but this is usually a relatively simple conversion. If customers do require sophisticated filling equipment, several methods are available and can be recommended upon request.
bulklfIB 455 Maple Avenue, Carpentersvlle, IL 60110 (312) 428-6059 Telex 282-565
LEHMAN 01283
LEHMAN 01284
LEHMAN 01285
LEHMAN 01286
LEHMAN 01287
LEHMAN 01288
LEHMAN 01289
LEHMAN 01290
LEH M A N 0129
H ydrous M a g n esiu m
S ilic a te
C A S#14807-96-6
HANDLING SUGGESTIONS NtOSH respirators
exhaust ventilation
This p r o d u c t Is: N O N - f l a m m a b l e NONrexplosive NON-toxlc
Englewood,. CO.. 80 155 ' (303) 740r*5440
fI
uU
\v\
W oe-
April 25, 1985
G. M. Ougan R. Estrada
D. .Laurels K. B. LehmaTT-^,
M. R. Mccune
.
Bag Logo
The Englewood o f f i c e has two zip codes - 80155 for mailing and 80112 for shipping. When the new bag logo was designed, i t contained the s tr e e t address along with the mailing zip
code. I t was decided that e lim in a ti n g the str e e t address
would be the e a s i e s t way to co rrect the logo. The revised logo has been sent to your multi-wall bag s u pp lie rs ,
and a copy is attached for your information.
K JtyO sm u i-'
J . S . Felger jsf Attachment
LEHMAN 01292
H ydrous M ag n esiu m
S ilic a te
C A S#14807-9.6-6
HANDLING SUGGESTIONS * NIOSH respirators
- o exhaust ventilation
This p ro d u c t Is: . N O N - f l a m m a b i e NONrexplosive NON-toxIc
Englewood,. CO.. 80-1 5 5 (303) 7 4 0 t5440
LE H M A N 01293
B o n a r I n d u s t r ie s , Inc.
PLEASE R E M IT TO : P.O, BOX 1 0 1 9 6 , M a C O N , GA. 3 1 2 9 7 PHO NE (912) 7 8 4 -9 0 4 0
IN VO IC E NMBER
5369
? FF fOlHB1I
UI INNVVOICE DATE
QUANTITY ORDERED
SALESMAN
SONAR ORQER NO.
DESCRIPTION
QUANTITY SH IP rED
mam
1 -0-
J m m rirr
* * * *? IB ****
Il|0 -1 ft-
"1
UNIT PRICE
f
1
!1________________________________________________________________________________________________________
GOODS RETURNED WITHOUT OUR AUTHORITY WILL NOT BE ACCEPTED. GOODS DAMAGED IN TRANSIT ARE RESPONSIBILITY QE.eARttlER..
IF SHIPMENT ARRIVES IN DAMAGED CONDITION, SECURE PROPER NOTATION ON FREIGHT BILL AND FILE CLAIM WITH CARRIER. TERMS:
NET 30 DAYS: 1V49& PER MONTHJjJS&PER ANNUM| WILL BE CHARGED ON OVERDUE ACCOUNTS.
"A t
PACKINO'lUR -
.
LEHMAN 01294
SEWI-BULK BAGS FOR ALL POWDERED PRODUCTS
Ac c e p t s bags up to 46" d iamete r and from 41" to 7b"
high.
.
Ca p a b l e of f i l l i n g to 2,000 pounds minimum wei ght with
ALL PRODUCTS.
I n i t i a l i n s t a l l a t i o n s would be l i m i t e d to 4 tons pe r
HOUR F I L L I N G RATE.
Wi th e x p a n s i o n u n i t can b e i n s t a l l e d wit h a hopper or
S I L O FOR F I L L I N G RATES COMPARABLE TO THREE FORKS.
I n s t a l l e d cost w i l l b e a p p r o x i m a t e l y $25,000,
Wi t h some a d d i t i o n a l e q u i p m e n t , heat tr eat ed talcs in Grand I sland can also be packaged in semi b u l k . I n s t a l l e d cost of u n i t w i4l l ' be a p p r o x i m a t e l y $35,000.
LEHMAN 01295
[ C O LEM A N
materials handling equipment processingequipment conveyingsystems
1 525 CHANCELLOR AJE IRVINGTON, N.J. 07111 TEL. 201-375-6000
I Mr. Keith Lehman I Cyprus Industrial j Metuchen Road
South Plainfield, NJ
07080
December 18, 1984
Re: All Flow Bulk Transportation System
Dear Mr. Lehman:
..
Many Chemical, plastic and food processing plants receive raw materials in hopper cars and bulk trucks and ship out finished goods in drums, palletized bags or cases in a conventional van. Using two different trucks for raw bulk goods and finished piece goods usually means an expensive empty return trip.
Now one van equipped with the All Flow Bulk Handling Storage System can eliminate "dead heading". Transportation costs can be cut in half. The equipment can be installed in new or used vans either at our plant in Buffalo, N.Y. or an site.
If interested in additional information or a video tape demonstration please call George A. Jonas, 201-375-6000, or if you prefer, fill in the enclosed reply card. We will respond promptly.
Sincerely,
COLEMAN EQUIPMENT!1, INC.
GAJ:ve enc.
LEHMAN 01296
Polypropylene bags o f purified terephthalic acid fPTA) are in spected a t our C ooper River,
S .C ., p lan t b y G ene Rakar, shipping supervisor, left, an dA della Dickerson, foreman.
Operating at capacity, the facility is design ed to produ ce a billion pou n ds of PTA annually.
reserves purchased in corporate acqu/s/t/ons. However, rarely is an attempt made to characterize the nature of the reserves: Are they new or old? Long- or short-lived? Under primary recovery or waterflood? Heavy oil or condensate? Is there any upside potential? A multitude of other factors also can affect their present value. These are considerations that have to be scrutinized in evaluating potential purchases.
Our analyses also show that the cost
of finding and developing can exceed
the cost of purchasing by 50 to 70
percent and still provide the same
return. This is because of both tax
treatment of expenditures and the
lower crude oil excise tax rates on
new reserves compared with old
production.
.
W e firmly believe that any acquisition we make must yield returns that are competitive with our internal invest ment criteria. W e also believe that our exploration and production pro grams are contributing to our earn ings objectives, and that we can con tinue to achieve satisfactory results.
W e will continue to evaluate pur chase opportunities as they are iden tified. W e have a long history of mak ing attractive acquisitions, many of which are still contributing to our pro duction and earnings.
W e are not willing, however, to make acquisitions that will simply add reserves without helping to meet our earnings growth objectives and creating value for our shareholders.
Because of our confidence in our ability to find and develop new reserves, the exploration and produc tion segment of Standard's business will continue to get a major share of capital allocations. In 1984, for exam ple, 78 percent of the $5.1 billion budget is scheduled for exploration/production projects. W e believe our major technical strengths and demonstrated superior record justify
Spahl 1984 N um ber2
19
LEHMAN 01297
T h e o v e rv ie w
our continuing to direct the bulk of available funds to the upstream area.
W e expect that oil and gas prices will be adequate to provide attractive rates of return for successful explora tion companies. Our unrivaled posi tion in domestic lease holdings af fords ample opportunities to test prospects with excellent potential. Our expanded acreage position in the Gulf of Mexico is a prime example. Thus far, since we tripled our Gulf holdings in 1983, eight of 14 ex ploratory wells we have drilled have encountered hydrocarbons. Granted, their commercial viability must yet be determined by additional drilling, but we are encouraged by initial results. W e expect to have as many as 16 company-operated rigs running in the Gulf in 1984, and to drill as many as
BO additional exploratory wells during the year.
Apart from our strengths in explora tion and production, we are also con centrating on improving other aspects of our business. W e have downsized our refining system and modernized our remaining plants. W e are continu ing to enhance the efficiency of our petroleum products marketing and transportation systems. W e enjoy a very competitive position in those parts of the petrochemical industry in which we participate--a business that should benefit from improving economic conditions and higher rates of capacity utilization. W e have sound positions in coal and non ferrous metals, again operations that should respond to a reviving economy. And our interests in several
high-tech enterprises enable us to stay abreast of new technological developments that could impact any or all of our basic businesses.
in summary, we have a broad exposure to opportunities around the world. W e have the financial resources and staying power to ab sorb large risks. W e are at the frontedge of technological innovation with competent and experienced person nel. And, finally, we have what w e believe is an enviable track record.
W ith all of these attributes working in our favor, we have every confi dence that the future is a bright one for the shareholders of Standard Oil Company (Indiana).
20 LEHMAN 01298
LEHMAN 01299
S EM I-B U LK MACHINE SEQUENCE AND SET FO IN T S -
-TIMER SETTING NUMBERS
1. B l o w e r _____ seconds on. Dust collector valve delay #14^----seconds. Fill stage 1 starts, valve and airlock operate, bag fills to 1st set p o i n t ______lbs.
2 . Table lift______ seconds.
3 . V i b r a t e ____ seconds. Fill delay_____ seconds #12. Fill stage 1
c o ntinues_____ lbs. to_______ lbs.
4 . Table lift____ seconds.
5 . V i b r a t e _____ seconds. Fill delay____ seconds #13. Fill stage 1
con tinues____ lbs. to_____lbs.
6 . L ift_____ seconds .
7 . V i b r a t e ____ seconds. No fill delay.
Fill stage 2 trickle flow via rotary aerlock feeder (switch in
"slow fill" position).
Main valve opens when switch in "fast fill" position. (Activated
by 2nd stage air).
Bag fills to final set point_____ lbs. to_____lbs. m i nus ____ lbs.
pre-act.
8 . L i f t ____ s e c o n d s .
9 . Vibrate
10. 11 . 12 . D e lay fill
seconds. valve stage
1____ seconds
(see #3).
.
13 . D e l ay fill valve stage 1_____ seconds, (see #5).
14 . Dust collector valve delay o n _____ seconds. (Blower valve opened
and dust collector closed).
15 . Dust collector valve delay closing____ seconds (after bag full).
16 . ___seconds d e lay set point react after blower goes off.
(Eliminates false signal).
SEMI-BULK MACHINE RELAYS
1. INPUT CUFF INFLATE. 2. C Y CLE START.
3 - 1ST SET POINT. 4. 2ND SET POINT. 5. 3RD SET POINT. A . 4TH SET POINT7. EMERGENCY STOP8. NOT IN USE. 9. CUFF INFLATOR. 10. D U S T COLLECTOR VALVE 11. 1ST STAGE FILL. 12. END STAGE FILL. 13. TABLE LIFT. 14. VIBRATION. 15. BLOWER. 16. NOT USED.
LEHMAN 01300
Cyprus Industrial Minerals Company
651 M etuchen Road South Plainfield, NJ. 07080 Telephone (201) 754-4880
TWX 710-997-9528
LEHMAN 01301
SEMI"BULK MACHINE SEQUENCE AND SET P O IN TS.
C TIMER SETTING NUMBERS.
1. B l o w e r _____ seconds on. Dust collector valve delay #14-_____ seconds. Fill stage 1 starts, valve and airlock operate, bag fills, to 1st set p o i n t _____ lbs.
a. Table lift_______seconds.
3. V i b r a t e ____ seconds. Fill d e lay ___ ___ seconds #12. Fill stage 1
c o n t i n u e s _____ lbs. to______ lbs.
4. Table lift__.__seconds.
5'. V i b r a t e _____seconds. Fill d e l a y ,, seconds #13. Fill stage 1
c o n t i n u es ____ lbs. to____ lbs.
6. L i f t _____ seconds.
7. V i b r a t e ____ seconds. No fill delay.
Fill stage 2 trickle flow via rotary aerlocti feeder (switch in
"slow fill" position).
'
Main valve opens when switch in "fast fill" position. (Activated
by 2nd stage a i r ).
Bag fills to final set p o i n t _____ lbs. to____ lbs. m i n u s ____ lbs.
pre-act.
, '
.
we
11. p. Sccovfi 6 a 57**4,
12. D e lay fill valve stage 1____ seconds (see #3). 13. Delay fill valve stage 1_____ s e c o n d s . (see #5).
.
14. Dust collector valve delay o n _____ seconds. (Blower valve opened
and dust collector closed).
15. 16.
Dust collector valve delay closing,____seconds (after bag full).
seconds delay set point react after blower goes off.
(Eliminates false signal).
p-
n & i 7 - Z S co/4 ^ $ 9 ^ </*/
SEMI-BULK MACHINE RELAYS
1. INPUT C U F F INFLATE. 2 . CYCLE START. 3. 1ST SET POINT. 4. 2ND SET POINT. 5. 3RD SET POINT. 6 . 4TH s e t POINT. 7. E M E R G E N C Y STOP, 8. NOT IN USE. 9 . CUFF INFLATOR. 10. DUST C O L L E C T O R VALVE 11. 1ST S T A G E FILL. 12. 2ND S T A G E FILL. . 13 . TABLE LIFT. 14. VIBRATION. 15. BLOWER. 16. NOT USED.
J
LEHMAN 01302
ContAol P anel:
EPTAK 210 C o n tA o lle A 1 NL ITOLI T NL 120 LI 1 CP 2040A6
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120 V o l t O u tp u t M od uli
Data. Acci A / V l i p . M oduli IVAV/ml
CPU Au r n b l y
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P. 0 BOX 397 - R O U TE 13
8RIDGEVILLE, DELAWARE 19933
302-337.8211
INTERMEDIATE BULK CONTAINER (I.B.C.) FILLER WITH VIBRATION TABLE
Operating Sequence and Instructions for CypruB Minerals - " South Plainfleld~New'Jersey
The Vibration Control design provides three (3) automatic adjustable vibration weight set points with adjustable vibration times prior to final weight set point and a final manual jog/vibration and/or fill after final weight set point fill cut off.
1) . Select and enter intermediate weight set points, three (3), for vibration and final weight set point, using weight indicator key pad.
2) . Hang bag straps from rope locks (Item #20).
3) . Place bag fill spout over unit fill spout and inflatable cuff. (Item #10)
4) . Activate cuff inflation pushbutton. Solenoid valve automatically provides air to inflate cuff and seal bag onto spout.
5) . Activate the control panel cycle start button and automatic fill, vibration, and weighing will occOo^ as follows:
(a) Blower will activate to inflate bag for an adjustable " preset time period and bag inflation indicating light will come on.
(b) At time out; blower will shut off, bag inflation light goes out, fill valve opens and filling cycle commences. After adjustable preset time desired air tee valve is activated for dust extraction provision.
(c) At first vibration weight set point the fill valve closes and timed vibration cycle will commence after vibrator lifts. At time out, fill valve fully opens and filling
. continues. -
(d) At second and third vibration weight set points Sequence " (c)" repeats.
(e) At end of third vibration set npfjit, the fill valve opens to dribble fill position only.
/
t LEHMAN 01304
- 2-
(6) At final set weight, fill valve closes, cuff inflation continues and operator has three choices:
(a) Activate jog vibrate for final extra vibration. - and/or -
(b) Activate jog fill for extra material to be added beyond
set weight limit. - - -
-
1
- then -
(c) Activate cuff deflate to release bag fill spout seal for bag removal.
NOTE: Dust extraction remains open for adjustable preset time period.
(7) Seal bag fill spout and remove bag. Unit is ready for next . bag filling.
(8) Emei^gency Stop - In "Auto" Position activation of emergency stop will stop cycle in whatever portion of cycle is occuring. De-activation of emergency stop will allow cycle to resume from stop point after a ten second delay. Emergency stop does not function in "System" or "Hand" Selector Switch Positions.
GENERAL NOTES:
1) . Vibration cycle is Isolated from weighing and filling cycle and they do not occur at the same instant in order to prevent incorrect weight indications and damage to weight system.
2) . For Conveyor/Vibration Systems the vibration table is of grid type with grids raising between conveyor rollers to lift pallet and bag for vibration cycle and lowering after cycle to transfer bag weight to conveyor and weigh platform for accurate weighing.
3) . Jog vibrate and jog fill are only activated after final set point weight.
(a) Jog Fill - Selector Switch on "System".
(b) Jog Vibrator - Selector Switch on "Hand" Fibrator will lift (Approx. 7 seconds) after which jog will vibrate will function when depressed.
4) . Each intermediate point cycle contains a separate timer to allow for individual different vibration times for each cycle.
H
LEHMAN 01305
3
5). tf all three (3) intermediate vibration set points are not desired, the second and third set points can be set at the same point as the first or identically to allov for one, two or three (maximum) vibration cycles prior, to final set weight.
To Set Timer
To change time periods, use .the timer .key pad- inside Control Panel.
1) . Push number pad and up or down arrow pads until timer position number is reached as indicated on display. Timer positions are as follows:
#1 - Blower (Bag Inflate) Time #3 - First Weigh Set Point Vibration Time .#5 - Second Weigh Set Point Vibration Time #7 - Third Weigh Set Point Vibration Time #14 - Dust Extraction Provision Time Delay After Fill Valve
Opens #15 - Dust Extraction Provision Time Delay After Fill Valve
Closes
V
Timer position numbers 2, 4, and 6 are vibration lift delay times, factory set for seven (7) s e c o n d s . ` ` '
2) . Push "Ent" (enter) pad to readout existing time.
3) . Push "Set" pad to enable programming.
4) . Push up and down arrow pads to program time period.
5) . Push "Ent" pad to enter new time period.
Vibrator Adjustments
1) . Do not vibrate with vibrator in lowered rest position or without a weight load.
2) . For best results vibrate with 1500 lb. minimum load. At lower weights vibration may be excessive.
3) . To set vibrator lift height adjust vibrator lift air regulator in Control Panel. Heavier loads require more pressure, se only enough pressure to lift vibrator 1/4" - 3/8" above scale or conveyor. Do Not Exceed 90 psi.
Revised 11/28/85
LEHMAN 01306
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LEHMAN 01308
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LEHMAN 01309
S E M I-B U L K M ACHINE SEQUENCE AND SET P O IN T S .
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CT IM E R S E T T IN G NUMBERS.
1. Blow er ,3
seconds on.
D u s t c o l l e c t o r v a l v e d e l a y #14. P
seco n d s. F i l l sta g e 1 s t a r t s , v a lv e and a i r l o c k o p e r a te , bag
f i l l s to 1st s e t p o in t j ^ S S i f .
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6. 7.
a. 9. 10. 11. 12. 13. 14.
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V i b r a t e J^SZ-^seconds . F i l l de lay_/j>__5e conds # 1 3. F i l l s t a g e 1
continue si^ l J l b s . t o lV ^ b s -
'
L i f t __f l _ _ s p c o n d s .
V ib ra te S;S seconds.
No f i l l d e l a y .
F i l l stag e 2 t r i c k l e flo w v ia r o ta r y a e rlo c k fe e d e r (s w itc h in
"slow f i l l " p o s itio n ).
-
Main v a lv e opens when s w itc h in " f a s t f i l l " p o s i t i o n . ( A c t iv a t e d
by 2nd sta g e a i r ) .
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V ib rate j% seconds.
_ D e l a y f i l l v a l v e s t a g e !__//]S>' s e c o n d s s e e # 3 ) .
D elay f i l l v a lv e stage 1
5econds. (see # 5 ).
,
Dust c o lle c t o r v a lv a d e lay
seco n d s. (Blo w er v a lv e opened
and dust c o lle c t o r c lo s e d ).
Dust c o l l e c t o r v a lv e d e la y c la sin g _^ ^ 2 se co n d s ( a f t e r bag f u l l ) .
seconds d e la y set p o in t re a c t a fte r blow er goes o ff.
(Elim in ates fa lse s ia n a l).
SEM I-BULK MACHINE RELAYS
1. INPUT C UFF IN FL A T E . 2 . CYCLE START.
3 . 1ST SET POINT.
4 . 2ND S E T P O I N T . 5 . 3RD S E T PO IN T .
6 . 4TH S E T P O IN T . 7 . EMERGENCY STOP.
8 . NOT IN U S E .
9 . CUFF INFLATOR. 10. DUST COLLECTOR VALVE 11. 1ST STAGE F I L L .. 12. 2ND ST A G E F I L L . . 13. TABLE L IF T . 14. VIBRATIO N. 15. BLOWER. 16. NOT U S E D .
\i i11'.,.W
LEHMAN 01310
MANUAL OPERATION
SEM I-BU LK MACHINE i
1. S e t m achine to "N ET" mode. 2. S e t s e le c t o r s w it c h to "MANUAL" p o s it io n . 3. S e t hag in p la c e . 4. S w itc h "o n "CUFF INFLATOR SWITCH"5 . D e p re s s "AUTO TARE" b u t t o n . 6 . S e t jog f i l l s w itc h to "FAST F IL L " p o sito n . (T h is a c tiv a te s
2nd stag e r e la y and opens main v a lv e . A d ju s t 2nd stag e a i r r e g u l a t o r so t h a t main v a l v e f u l l y o p e n s ). 7. P re ss "JOG F IL L " bu tton and hold u n t il d e s ire d w t . reached. 8 . Move s e l e c t o r s w it c h to " L I F T " p o s it o n and w a it 7 seconds f o r t a b l e to r a i s e b e f o r e t u r n in g on v i b r a t o r . 9. V ib r a te fo r d e s ire d time then shut o f f v ib r a t o r and sw itch back to "MANUAL F I L L " and r e p e a t f i l l i n g and v i b r a t i n g . 10. T r i c k l e f i l l l a s t 100 lb s . by s e t t i n g jo g f i l l s w it c h to "SLOW F IL L " p o s it io n . (T h is runs r o t a r y a e rlo c k fe e d e r o n ly . Main v a lv e rem ains c lo s e d ). Push "JOG" button and t r i c k l e to f in a l w t.
CHECK WEIGHING
1. S e t s c a l e to "G R O SS" mode.
2 . P u t em p ty p a l l e t and bags to be "TARED " o n to s c a l e .
3 . P r e s s "AUTO Z E R O ". S c a l e sh o u ld re a d z e r o .
4 . Remove e m p ty p a l l e t S. b a g s . S c a l e w i l l r e a d a n e g a t i v e t a r e wt .
5 . S e t f u l l p a l l e t on s c a l e . S c a l e w i l l show e x a c t n e t w t . e a ch
tim e a f u l l p a l l e t i s p la c e d on i t , u n t i l th e "AUTO ZERO" i s
pressed again.
.
LEHMAN 01311
S E M I-B U L K MACHINE
MANUAL O PERATIO N
1. S e t m achine to "N ET" mode. . S e t s e l e c t o r s w it c h to "MANUAL" p o s i t i o n . 3. Set baa in p la ce . 4. S w itc h 'o n "CUFF INFLATOE SW ITCH". 5 . D e p re s s "AUTO TARE" b u tt o n . 6 . S e t log f i l l s w itc h to "FAST F IL L " p o s ito n . (T h is a c t iv a t e s
2nd sta g e r e la y and opens main v a lv e . A d ju s t 2nd stag e a i r r e g u l a t o r so t h a t m ain v a l v e f u l l y o p e n s ). 7. P re s s "JOG F IL L " b u tto n and h o ld u n t i l d e s ir e d w t . reach e d . 8 . Move s e l e c t o r s w it c h to " L I F T " p o s ito n and w a it 7 seconds f o r t a b le to r a i s e b e fo r e tu r n in g on v i b r a t o r .
9 . V ib r a te fo r d e s ir e d tim e then shut o f f v ib r a t o r and s w itc h back
to "MANUAL F I L L " and r e p e a t f i l l i n g and v i b r a t i n g . 10. T r i c k l e f i l l l a s t 100 lb s . by s e t t i n g jo g f i l l s w it c h to "SLOW
F IL L " p o s it io n . (T h is runs r o t a r y a e rlo c k fe e d e r o n ly . Main v a lv e
rem ains c lo s e d ). Push "JO G " button and t r i c k l e to f i n a l w t .
CHECK WEIGHING
1. S e t s c a l e to "GROSS" mode.
2 . P u t em pty p a l l e t and bags to be "TAPED " onto s c a l e .
3. P r e s s "AUTO Z ER O ". S c a l e s h o u ld r e a d z e r o .
4. Remove empty p a l l e t & bags. S c a le w i l l read a n e g a tiv e ta re w t .
5. S e t f u l l p a l l e t on s c a l e . S c a l e w i l l show e x a c t n e t w t . e a ch
tim e a f u l l p a l l e t i s p la c e d on i t , u n t i l th e "AUTO ZERO " is
pressed again.
.
LEHMAN 01312
S E M I-B U L K MACHINE
MANUAL OPERATION
1. S e t machine to "NET" mode.
2 . S e t s e l e c t o r s w it c h to "MANUAL" p o s it io n .
3. Se t bag in p la c e .
4. S w itc h 'o n "CUFF INFLATOR SW ITCH".
.
5. D ep ress "AUTO TARE" b u tt o n .
6 . Se t jog f i l l s w itc h to "FAST F IL L " p o s ito n . (T h is a c t iv a t e s
2nd sta g e r e l a y and opens main v a lv e . A d ju s t 2nd sta g e a i r
r e g u l a t o r so t h a t main v a lv e f u l l y o p e n s ).
7. Press "JOG F IL L " button and h o ld u n t il d e s ire d w t. reached.
B . Move s e l e c t o r s w i t c h to " L I F T " p o s i t o n and w a i t 7 seco n d s f o r
ta b le to r a i s e b e fo re tu rn in g on v ib r a t o r .
9. V ib r a te fo r d e s ire d time then shut o f f v ib r a t o r and s w itc h back
to "MANUAL F I L L " and r e p e a t f i l l i n g and v i b r a t i n g .
10. T r i c k l e f i l l l a s t 100 l b s . b y s e t t i n g jo g f i l l s w i t c h to "SLOW
F IL L " p o s it io n . (T h is runs r o t a r y a e rlo c k fe e d e r o n ly . Main v a lv e
rem ains c lo s e d ). Push "JOG" bu tton and t r i c k l e to f in a l w t .
CHECK WEIGHING
1. S e t s c a l e to "GRO SS" mode.
2. Pu t empty p a l l e t and bags to be "TARED" onto s c a le .
3 . P r e s s "AUTO Z E R O ". S c a l e s h o u ld r e a d z e r o .
4. Remove empty p a l l e t bag s. S c a le w i l l r e a d a n e g a tiv e t a r e wt.
5. S e t f u l l p a l l e t an s c a le . S c a le w i l l show e x a c t n e t w t. each
tim e a f u l l p a l l e t i s p la c e d on i t , u n t i l th e "AUTO ZERO" is
pressed ag ain.
.
LEHMAN 01313
S E M I-B U L K MACHINE
MANUAL OPERATION
1. S e t m achin e to "N ET " mode.
S . S e t s e le c t o r s w it c h to "MANUAL" p o s it io n .
3. Set baa in p la ce .
4. S w itc h 'o n "CUFF INFLATOR SW ITCH".
.
5 . D e p re s s "AUTO TARE" b u tt o n .
6 . Set jog f i l l sw itch to "FAST F IL L " p o s ito n . (T h is a c t iv a t e s
End s ta g e r e l a y and opens main v a lv e . A d ju s t 2nd sta g e a i r
r e g u la t o r so t h a t main v a lv e f u l l y o p e n s ).
7. P re s s "JOG F IL L " b u tton and h o ld u n t i l d e s ir e d w t . reach ed .
8 . Move s e l e c t o r s w it c h to " L I F T " p o s it o n and w a it 7 seconds f o r
t a b l e to r a i s e b e f o r e t u r n in g on v i b r a t o r .
9. V ib r a te fo r d e s ir e d tim e then shut o f f v ib r a t o r and s w itc h back
to "MANUAL F I L L " and r e p e a t f i l l i n g and v i b r a t i n g .
10. T r i c k l e f i l l l a s t 100 l b s . by s e t t i n g jo g f i l l s w it c h to "SLOW
F IL L " p o s it io n . (T h is runs r o t a r y a e rlo c k fe e d e r o n ly . Main v a lv e
rem ains c lo s e d ). Push "JO G" button and t r i c k l e to f in a l wt.
CHECK WEIGHING
1. S e t s c a l e to "GRO SS" mode. 2. Put empty p a l l e t and bags to be "TARED" onto s c a le . 3 . P r e s s "AUTO Z E R O ". S c a l e s h o u ld r e a d zero4 . Remove e m p ty p a l l e t &. b a g s . S c a l e w i l l r e a d a n e g a t i v e t a r e w t . 5 . S e t f u l l p a l l e t on s c a l e . S c a l e w i l l show e x a c t n et w t . e a ch
tim e a f u l l p a l l e t i s p la c e d on i t , u n t i l th e "AUTO ZERO" i s pressed again.
LEHMAN 01314
S E M I-B U L K MACHINE
MANUAL OPERATION
1. S e t m achine to "NET" mode.
2. S e t s e l e c t o r s w it c h to "MANUAL" p o s it io n .
3 . S e t bacr i n p l a c e .
4 . - S w it c h " on "C U FF INFLATOR SW IT C H ".
.
5 . D e p re s s "AUTO TARE" b u tt o n .
6. S e t jog f i l l s w itch to "FAST F IL L " p o s ito n . (T h is a c t iv a t e s
2nd s ta g e r e l a y and opens main v a lv e . A d ju s t 2nd stag e a i r
r e g u la t o r so th a t main v a lv e f u l l y o p e n s).
7. P re s s "JOG F IL L " bu tton and h old u n t il d e s ire d w t. reach ed .
S . Move s e l e c t o r s w itc h to " L IF T " p o s ito n and w a it 7 seconds fo r
t a b le to r a i s e b e fo r e tu r n in g on v i b r a t o r .
9. V ib r a te fo r d e s ir e d time then shut o f f v ib r a t o r and s w itc h back
to "MANUAL F I L L " and r e p e a t f i l l i n g and v i b r a t i n g .
10. T r i c k l e f i l l l a s t 100 lb s . by s e t t i n g jo g f i l l s w it c h to "SLOW
F IL L " p o s it io n . (T h is runs r o t a r y a e rlo c k feed er o n ly . Main v a lv e
rem ains c lo s e d ). Push "JO G" button and t r i c k l e to f in a l w t .
CHECK WEIGHING
1. S e t s c a l e to "GROSS" mode.
2. P u t empty p a l l e t and bags to be "TARED" onto s c a le .
3. P r e s s "AUTO Z E R O ". S c a l e s h o u ld r e a d z e r o .
4. Remove empty p a l l e t & bags. S c a le w i l l re a d a n e g a tiv e t a r e w t .
5. S e t f u l l p a l l e t on s c a l e . S c a l e w i l l show e x a c t n e t w t . ea ch
tim e a f u l l p a l l e t i s p la c e d on i t , u n t i l th e "AUTO ZERO" i s
pressed again.
.
LEHMAN 01315
S E M I-B U L K MACHINE
MANUAL O P E R A TIO N
1. S e t m achine to "N ET" mode.
2. S e t s e l e c t o r s w it c h to "MANUAL" p o s it io n .
3 . S e t bag in p la c e .
4. S w itc h 'o n "CUFF INFLATOR SWITCH".
.
5 . D e p re s s "AUTO TARE" b u tt o n .
6 . Set jog f i l l sw itch to "FAST F IL L " p o s ito n . (T h is a c t iv a t e s
2nd stag e r e l a y and opens main v a lv e . A d ju s t 2nd stag e a i r
r e g u la t o r so th a t main v a lv e f u l l y o p e n s ).
7. P re s s "JOG F IL L " b u tto n and h o ld u n t i l d e s ir e d w t . re a c h e d .
8 . Move s e l e c t o r s w it c h to " L I F T " p o s it o n and w a it 7 seconds f o r
t a b le to r a i s e b e fo r e tu r n in g on v i b r a t o r .
9. V ib ra te fo r d e s ire d tim e then shut o ff v ib r a to r and sw itch back
to " MANUAL F I L L " an d r e p e a t f i l l i n g an d v i b r a t i n g .
10. T r i c k l e f i l l l a s t 100 l b s . by s e t t i n g jo g f i l l s w it c h to "SLOW
F IL L " p o s it io n . (T h is runs r o t a r y a e rlo c k fe e d e r o n ly . Main v a lv e
rem ains c lo s e d ). Push "JO S" button and t r i c k l e to f in a l w t.
CHECK WEIGHING
1. Set scale to "GROSS" made.
2 . P u t em pty p a l l e t and bags to be "TARED" o n to s c a l e .
3. P r e s s "AUTO Z E R O ". S c a l e s h o u ld r e a d z e r o .
4. Remove empty p a l l e t & b ags. S c a le w i l l re a d a n e g a tiv e ta re w t.
5. S e t f u l l p a l l e t on s c a l e . S c a le w i l l show e x a c t n e t w t. each
tim e a f u l l p a l l e t i s p la c e d on i t , u n t i l th e "AUTO ZERO" is
pressed ag ain .
.
LEHMAN 01316
S E M I-B U L K MACHINE
MANUAL OPERATION
1- S e t m a c h i n e t o " N E T " mode. . S e t s e l e c t o r s w itc h to "MANUAL" p o s it io n . 3. Set baa in p la c e . 4. S w itc h * o n "CUFF INFLATOR SW ITCH". 5 . D e p re s s "AUTO TARE" b u tt o n . 6 . S e t jog f i l l sw itch to "FAST F IL L " p o s ito n . (T h is a c t iv a t e s
2nd sta g e r e la y and opens main v a lv e . A d ju s t 2nd stag e a i r r e g u l a t o r so t h a t m ain v a l v e f u l l y o p e n s ). 7. Press "JOG F IL L " bu tton and hold u n t il d e s ire d w t. reached. 8 . Move s e l e c t o r s w it c h to " L I F T " p o s it o n and w a it 7 seconds f o r t a b l e to r a i s e b e f o r e t u r n in g on v i b r a t o r . 9. V ib r a te fo r d e s ire d time then shut o f f v ib r a t o r and s w itc h back to "MANUAL F I L L " and r e p e a t f i l l i n g and v i b r a t i n g . 10. T r i c k l e f i l l l a s t 100 lb s . by s e t t i n g log f i l l s w it c h to "SLOW F IL L " p o s it io n . (T h is runs r o t a r y a e rlo c k fe e d e r o n ly . Main v a lv e rem ains c lo s e d ). Push "JO S " button and t r i c k l e to f in a l w t .
CHECK WEIGHING 1. S e t s c a l e to "GRO SS" mode. 2- P u t e m p t y p a l l e t a n d b a g s to be "T A R E D " o n t o s c a l e . 3. P r e s s "AUTO ZERO"- S c a l e s h o u ld re a d z e r o . 4 . Rem ove e m p ty p a l l e t S. b a g s . S c a l e w i l l r e a d a n e g a t i v e t a r e wt . 5. S e t f u l l p a l l e t on s c a l e . S c a l e w i l l show e x a c t n e t w t. e a ch
tim e a f u l l p a l l e t i s p la c e d on i t , u n t i l th e "AUTO ZERO" i s pressed again.
LEHMAN 01317
S E M I-B U L K M A C H IN E SEQUENCE AND SET P O IN T S .
-t i m e r s e t t i n g n u m b e r s .
-1. B l o w e r _______s e c o n d s o n . D u s t c o l l e c t o r v a l v e d e l a y #14=-----
seco n d s. F i l l stag e 1 s t a r t s , v a lv e and a ir lo c k o p e ra te , bag
f i l l s t o 1 s t s e t p o i n t _______l b s .
.
. 3.
4. S '.
6. 7.
B. 9. 10. 11 . 12. 13. 14.
15. 16.
T a b l e l i f t ________ s e c o n d s .
V i b r a t e _____ s e c o n d s . F i l l d e l a y _______s e c o n d s # 1 2 . F i l l s t a g e 1
c o n t i n u e s _______l b s . t o _______ l b s .
T a b l e l i f t __ .__ s e c o n d s .
V i b r a t e _______s e c o n d s . F i l l d e l a y _ , ____s e c o n d s # 1 3 . F i l l s t a g e 1
c o n t i n u e s _____ l b s . t o ______l b s .
L i f t ______ s e c o n d s .
V i b r a t e _____ s e c o n d s .
No f i l l d e l a y .
F i l l stag e 2 t r i c k l e flo w v ia r o t a r y a e rlo c k feed er (s w itc h in
"slow f i l 1 " p o s it io n ).
'
M ain v a l v e opens when s w it c h in " f a s t f i l l " p o s i t i o n . ( A c t i v a t e d
by 2 nd stage a ir )-
B a g f i l l s t o f i n a l s e t p o i n t _______l b s . t o ______l b s . m i n u s ______ l b s .
p re - a c t.
L i f t _____ s e c o n d s .
V i b r a t e _______s e c o n d s .
.
D e l a y f i l l - v a l v e s t a g e 1_____ s e c o n d s ( s e e # 3 ) . D e l a y f i l l v a l v e s t a g e 1_______s e c o n d s , ( s e e # 5 ) . D u s t c o l l e c t o r v a l v e d e l a y o n ______ s e c o n d s . ( B l o w e i ' v a l v e o p e n e d and dust c o lle c t o r c lo s e d ). D u s t c o l l e c t o r v a l v e d e l a y c l o s i n g _____ s e c o n d s ( a f t e r ba g f u l l ) . _____ s e c o n d s d e l a y s e t p o i n t r e a c t a f t e r b l o w e r g o e s o f f . (Elim in ates fa lse s ig n a l).
SEM I-BULK MACHINE RELAYS
-
1. 2. 3. 4. 5. 6. 7. B. 9. 10. 11.
12. 13. 14. 15. 16.
INPUT CUFF INFLATE. CYCLE START. 1ST SET POINT. 2ND S E T P O IN T . 3RD SET PO IN T. 4TH SET PO IN T. EMERGENCY STOP. NOT IN U S E . CUFF INFLATOR. DUST COLLECTOR VALVE. 1ST STAGE F I L L .
2ND STAG E F I L L . TABLE L IF T . V IB R A T IO N . BLOWER. NOT U S E D .
'
'
. , '
'
LEHMAN 01318
S E M I-B U L K M A C H IN E SEQUENCE AND S E T P O IN T S .
-TIMER SETTIN G NUMBERS.
1 . B l o w e r _______s e c o n d s o n . B u s t C o l l e c t o r v a l v e d e l a y #14-----seconds. F i l l stag e 1 s ta rts ., v a lv e and a i r l o c k o p e ra te , bag f i l l s t o 1 s t s e t p o i n t _______l b s .
2. 3.
4. 5'.
6. 7.
8.
9. IQ.
11. 12. 13. 14.
15. 16.
T a b l e l i f t ________ s e c o n d s .
V i b r a t e _____ s e c o n d s . F i l l d e l a y _______s e c o n d s # 1 2 . F i l l s t a g e 1
c o n t i n u e s _______l b s . t o _______ l b s .
T a b l e l i f t __ .__ s e c o n d s .
'
V i b r a t e _______s e c o n d s . F i l l d e l a y ______s e c o n d s # 1 3 . F i l l s t a g e 1
c o n t i n u e s _____ l b s . t o ______l b s .
L i f t ______ s e c o n d s .
V i b r a t e _____ s e c o n d s .
Mo f i l l d e l a y .
F i l l stage 2 t r i c k l e flow v ia ro ta ry a a rlo c k feeder (s w itc h in
"slow f i l l " p o s itio n ).
'
M ain v a l v e o pens when s w i t c h in " f a s t f i l l " p o s i t i o n . ( A c t i v a t e d
by 2 nd s ta g e a i r ) .
B ag f i l l s t o f i n a l s e t p o i n t __ ____ l b s . t o ______ l b s . m i n u s ______l b s .
pre-act.
L i f t _____ s e c o n d s .
V i b r a t e _______s e c o n d s .
'
D e l a y f i l l - v a l v e s t a g e 1_____ s e c o n d s ( s e e # 3 ) . D e l a y f i l l v a l v e s t a g e 1_______s e c o n d s , ( s e e # 5 ) . D u s t c o l l e c t o r v a l v e d e l a y o n _ , _____s e c o n d s . ( B l o w e r v a l v e o p e n e d and dust- c o l l e c t o r c l o s e d ) . D u s t c o l l e c t o r v a l v e d e l a y c l o s i n g _____ s e c o n d s ( a f t e r bag f u l l ) . _____ s e c o n d s d e l a y s e t p o i n t r e a c t a f t e r b l o w e r g o e s o f f . (Elim in ates fa lse s ig n a l).
SEM I-BULK MACHINE RELAYS
1. 2. 3. 4. 5.
6.
7. 8. 9. 10. 11 . 12 . 13. 14 . 15 . 16 .
INPUT CUFF INFLATE. CYCLE START. 1ST SE T PO IN T . 2ND S E T P O IN T . 3RD S E T P O IN T . 4TH SET PO IN T. EMERGENCY STOPNOT I N U S E . CUFF INFLATOR. DUST COLLECTOR VALVE. 1ST STAGE F I L L . 2ND STAGE F I L L . . TABLE L IF T . V IB R A T IO N . BLOWER. NOT U SED .
LEHMAN 01319
S E M I-B U L K M A C H IN E SEQUENCE AND -SET P O IN T S .
-TIMER SETTIN G NUMBERS.
1. B l o w e r _______s e c o n d s o n . D u a l c o l l e c t o r v a l v e d e l a y #14_______ s e co n d s . F i l l s t s e e i s t a r t s , v a lv e and a i r l o c k o p e r a t e , bag f i l l s t o 1 s t s e t p o i n t _______ l b s .
2. 3.
4. 5.
6. 7.
8. 9. 10. 11. 12. 13. 14.
15. 16.
T a b l e l i f t ________ s e c o n d s .
V i b r a t e _____ s e c o n d s . F i l l d e l a y _______s e c o n d s $ 1 2 . F i l l s t a g e i
c o n t i n u e s _______l b s . t o _______ l b s .
T a b l e l i f t ______ s e c o n d s .
V i b r a t e ______ s e c o n d s .
F i l l d elay
seconds #13. F i l l stage 1
c o n t i n u e s _____ l b s . t o ______l b s .
L i f t _______ s e c o n d s .
V i b r a t e _____ s e c o n d s .
Mo f i l l d e l a y .
F i l l stag e 3 t r i c k l e flow v ia r o ta r y a e rlo ck feed er (sw itc h in
" slow f i l l " p o s it io n ).
M ain v a l v e opens when s w it c h in " f a s t f i l l " p o s i t i o n . ( A c t i v a t e d
by 2 nd s ta g e a i r ) .
B ag f i l l s to f i n a l s e t p o i n t _______l b s . t o ______ l b s . m i n u s ______l b s .
p re - a c t.
L i f t _____ s e c o n d s .
V i b r a t e _____ s e c o n d s .
~
D e l a y f i l l v a l v e s t a g e 1_____ s e c o n d s ( s e a # 3 ) . D e l a y f i l l v a l v e s t a g e 1_______s e c o n d s , ( s e e # 5 ) . D u s t c o l l e c t o r v a l v e d e l a y o n _______s e c o n d s . ( B l o w e r v a l v e o p en ed and dust c o lle c t o r c lo s e d ). D u s t c o l l e c t o r v a l v e d e l a y c l o s i n g _ ____s e c o n d s ( a f t e r bag f u l l ) . _____ s e c o n d s d e l a y s e t p o i n t r e a c t a f t e r b l o w e r g o e s o f f . (Elim in ates fa lse s ig n a l).
SE M I- B U L K .MACHINE RELAYS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11 . 12. 13 . 14 . 15. 16.
INPUT CUFF IN FLA TE. CYCLE START. 1ST SET PO IN T. 2ND S E T P O IN T .
3RD S E T P O IN T . 4TH S E T P O IN T . EMERGENCY STOP. NOT I N U S E .
CUFF INFLATOR. DUST COLLECTOR VALVE 1ST STAGE F I L L . 2ND STAGE F I L L . . TABLE L IF T . V IBR A T IO N . BLOWER. NOT U SED .
LEHMAN 01320
S E M I-B U L K M A C H IN E SEQUENCE AND SE T P O IN T S
-TIMER SETT IN G NUMBERS.
.
1. B l o w e r _______ s e c o n d s o n . D u s t c o l l e c t o r v a l v e d e l a y 3 14______ seconds. F i l l sie g e 1 s t a r t s , v a lv e and a ir lo c k o p e ra te , tag f i l l s t o 1 s t s e t p o in t- _______l b s .
2. 3.
4. 5.
6. 7.
8.
9. 10.
11. 12. 13. 14.
15. 16.
T a b l e l i f t ________ s e c o n d s .
V i b r a t e _____ s e c o n d s . F i l l d e l a y ________ s e c o n d s H i 2 . F i l l s t a g e i
c o n t i n u e s _____l b s . t o _________ l b s .
T a b l e l i f t ___ s e c o n d s .
V i b r a t e _______ s e c o n d s . F i l l d e l a y s e c o n d s # 1 3 . F i l l s t a g e 1
_
c o n t i n u e s _____ l b s . t o ______l b s .
L i f t _______ s e c o n d s .
V i b r a t e . ________ s e c o n d s . JIof i l l d e l a y .
F i l l stag e S t r i c k l e fla w v ia r o ta r y a e rio c k feeder (sw itch in
"slow f i l l " p o s itio n ).
'
M ain v a l v e opens when s w it c h in " f a s t f i l l " p o s i t i o n . ( A c t i v a t e d
by 2 nd stag e a i r ).
'
Bag f i l l s t o f i n a l s e t p o i n t _______l b s . t o ______l b s . m i n u s ______l b s .
p re-act.
L i f t _____ s e c o n d s .
V i b r a t e ________s e c o n d s .
,
D e l a y f i l l v a l v e s t a g e 1_____ s e c o n d s ( s e e # 3 1. D e l a y f i l l v a l v e s t a g e i _______s e c o n d s , ( s e e # 5 ) . D u s t c o l l e c t o r v a l v e d e l a y o n _______s e c o n d s . ( B l o w e r v a l v e o p e n e d and dust- c o l l e c t o r c l o s e d ) . D u s t c o l l e c t o r v a l v e d e l a y c l o s i n g ^ ____s e c o n d s ( a f t e r bag f u l l ) . _____ s e c o n d s d e l a y s e t p o i n t r e a c t a f t e r b l o w e r g o e s o f f . (Elim in ates fa lse s ig n a l).
SEM I-BULK MACHINE RELAYS
1. 2. oW . 4.
5.
6. 7. B. 9.
10. 11 . 12. 13 . 14 . 15 . 16 .
INPUT CUFF INFLATE. CYCLE START. 1ST SE T PO IN T. 2ND S E T P O IN T . 3RD S E T PO IN T . 4TH S E T P O IN T . EMERGENCY STOP. NOT I N U S E . CUFF INFLATOR. DUST COLLECTOR VALVE 1ST STAGE F I L L . 2ND ST A G E F I L L . TABLE L IF T . V IBR A T IO N . BLOWER. not USED.
LEHMAN 01321
/
SEM I-BULK F IL L IN G INSTRUCTIONS
12. 3.
4. 5. 67. 8.
9. iD . :11.
T a r n on p o w e r and. a i r s u p p l y . S e t m a c h in e t o n e t mode b y d e p r e s s i n g "N E T / G R O S S " s e l e c t o r b u t t o n . S e t s e l e c t o r s w i t c h to "AUTOM ATIC" p o s i t i o n and. make s u r e r e d stop button is not depressed. S e t plywood, on s c a l e . Hang bag. P l a c e spo ut o v e r c u f f and s w it c h on " CUFF INFLATO RY' s w it c h . Hang s a f e t y b ag . S e t d u s t c o l l e c t o r d is c h a r g e to p ro p e r b in and tu r n on d u st co1 le c to r. D e p re s s "AUTO TARE" b u t t o n . S c a le s h o u ld r e a d ZERO.
E n te r w t . s e t p o in ts and tim e r s e t t in g s . Push "CYCLE START". You w i l l hear r e la y s engage. I f n o t, rep eat above proceedure.
"EMERGENCY S T O P " b u t t o n s h o u ld be u s e d i f a bag f a l l s o f f o r o v e r f i l l s . T h is w i l l in te rru p t the c y c le , but not cancel i t . When r e a d y , p u l l o u t b u t t o n an d C y c le w i l l a u t o m a t i c a l l y c o n t in u e a f t e r a 10 s e c o n d d e l a y . ( P r o v i d e d y o u d i d n o t c a n c e l c y c l e b y : k i l l i n g power a t "main b re a k e r" or "c o n tr o l power" b u tto n or c u ff in fla to r" sw itch ).
I f . y o u n e e d to r e - p o s i t i o n f i l l i p o u t d u r i n g c y c l e , do n o t s w i t c h o ff c u ff i n f l a t o r . D e fla te c u ff m anually by opening a i r p etcock. That way you d o n 't cancel the c y c le .
I f c y c l e i s c a n c e le d , you have to s t a r t new c y c l e by d e p r e s s in g c y c l e s t a r t . M achin e w i l l go th ro u g h a l l v i b r a t i o n s and s e t p o in t s
ag ain .
I f bag flo o d s d u rin g f i l l stag e i , p a r t i a l l y c lo s e main f i l l v a lv e by d ecreasin g a ir at stage 1 re g u la to r (tu rn counter clo ck w ise , c lo c k w is e w i l l in c re a s e p re s s u re and open main v a lv e m ore).
I f bag flo o d s d u rin g f i l l stag e 2 ( t r i c k l e c y c l e ) , main v a lv e is open. C lose v a lv e by d e creasin g a ir at stage 2 re g u la to r (tu rn a l l the way c o u n te rc lo c k w is e ). Only the r o t a r y fe e d e r should operate during . f i l l stage 2 .
TO F I N I S H P A R T I A L L Y F I L L E D BAG
1. S e t s c a l e to "N ET " mode. 2 . Zero "TARE" w t. 3 . P l a c e bag on a p a l l e t and l i f t in p la c e w it h f o r k l i f t . 4 . Hang bag and rem ove p a l l e t from S c a l e . 5. Fo llo w above f i l l i n g in s tru c tio n s .
LEHMAN 01322
S E M I-B U L K F IL L IN G INSTRUCTIONS
1. Turn on power and a i r s u p p ly .
. S e t m a c h in e t o n e t mode b y d e p r e s s i n g " N E T / G R O S S " s e l e c t o r b u t t o n .
3 . S e t s e l e c t o r s w i t c h to "AUTOMATIC" p o s i t i o n and make s u r e re d
stop button is not depressed.
4. S e t p lyw o o d on s c a l e .
5. Hang ba g .
6 . P l a c e spo ut o v e r c u f f and s w it c h on "CUFF IN F L A T Q R '' s w it c h .
7. Hang s a f e t y bag.
8 . S e t d u s t c o l l e c t o r d is c h a r g e to p ro p e r b in and tu rn on d u s t
col le c to r.
1
9 . D e p r e s s " AUTO T A R E " b u t t o n . S c a l e s h o u ld r e a d ZERO.
10. E n t e r w t . s e t p o in ts and tim e r s e t t in g s .
11. Push "CYCLE S T A R T ". You w i l l hear r e la y s engage. I f n o t,
repeat above proceedure.
"EMERGENCY STOP" b u tto n s h o u ld be used i f a bag f a l l s o f f o r o v e r f i l l s . T h is w i l l in te r r u p t the c y c le , but not can cel i t . When r e a d y , p u l l o u t b u t t o n and c y c l e w i l l a u t o m a t i c a l l y c o n t in u e a f t e r a 10 s e c o n d d e l a y . ( P r o v i d e d y o u d i d n o t c a n c e l c y c l e b y : k i l l i n g power a t "main b re a k e r" or "c o n tr o l power" b u tto n or c u ff
in fla to r" sw itch ).
I f . y o u n e e d to r e - p o s i t i o n f i l l sp o u t d u r i n g c y c l e , do n o t s w i t c h o f f c u ff i n f l a t o r . D e fla te c u ff m an u ally by opening a i r p e tc o c k . That way you d o n 't cancel the c y c le .
I f c y c le i s c a n c e le d , you have to s t a r t new c y c le by d e p re s s in g c y c l e s t a r t . M achine w i l l go th ro u g h a l l v i b r a t i o n s and s e t p o in t s
a g a in .
I f bag flo o d s d u rin g f i l l stag e i , p a r t i a l l y c lo s e main f i l l v a lv e by d e creasin g a ir a t stage i re g u la to r (tu rn counter clo ck w ise, c lo c k w is e w i l l in c re a s e p re s s u re and open main v a lv e m ore).
I f bag flo o d s d u rin g f i l l stag e ( t r i c k l e c y c l e ) , main v a lv e is open. C lose v a lv e by d e cre a sin g a i r a t stage re g u la to r (tu rn a l l the way c o u n t e r c lo c k w is e )- O n ly the r o t a r y fe e d e r sh o u ld operate during f i l l stage .
*
TO F I N I S H P A R T I A L L Y F I L L E D BAG
i . S e t s c a l e to "N ET " mode. . Zero "TARE" w t . 3. P la c e bag on a p a l l e t and l i f t in p la c e w ith f o r k l i f t . 4. Hang bag and remove p a l l e t from s c a le . 5. F o llo w above f i l l i n g in s tru c tio n s .
LEHMAN 01323
S E M I-B U L K F IL L IMG IN STR U C TIO N S
I. . 2.
3.
4. 5. 6. 7. 8.
9. 10. II.
T u r n on p o w e r and. a i r s u p p l y . S e t m a c h in e to n e t mode by d e p r e s s i n g " N E T / G R O S S " s e l e c t o r b u t t o n . S e t s e l e c t o r s w it c h to "AUTOMATIC" p o s i t i o n and make s u re re d stop button is not depressed. Set plywood on scale. Hang b a g . P l a c e s p o u t o v e r c u f f and s w it c h on " CUFF IN F L A T O R '' s w it c h . H an g .safety bag. S e t d u s t c o l l e c t o r d is c h a r g e to p ro p e r b in and tu rn on d u st co1 le c to r. D e p re s s "AUTO TARE" b u t t o n . S c a le should, r e a d ZERO. E n t e r wt . s e t p o in t s and tim e r s e t t i n g s . Push "CYCLE START". You w i l l hear r e la y s engage. I f n o t. rep eat above proceedure.
"EMERGENCY STOP" b u tto n s h o u ld be used i f a bag f a l l s o f f o r o v e r f i l l s . T h is w ill in te r r u p t the c y c le , but not cancel i t . When r e a d y , p u l l o ut b u tto n and c y c l e w i l l a u t o m a t i c a l l y c o n tin u e a f t e r a 10 s e c o n d d e l a y . ( P r o v i d e d y o u d i d n o t c a n c e l c y c l e b_V: . k i l l i n g power a t "main b re a k e r" or "c o n tr o l power" button or c u ff
in fla to r " sw itch ).
I f yo u n eed to r e - p o s i t i o n f i l l sp o u t d u r in g c y c l e , do n o t s w i t c h o f f c u ff i n f l a t o r . D e fla te c u ff m anually by opening a ir petcock. T h at way you d o n 't c a n c e l the c y c le .
I f c y c l e i s c a n c e le d , you have to s t a r t new c y c l e by d e p r e s s in g c y c l e s t a r t . M achine w i l l go th ro u g h a l l v i b r a t i o n s and s e t p o in t s
ag ain .
I f bag flo o d s d u rin g f i l l stag e i , p a r t i a l l y c lo s e main f i l l v a lv e by decreasing a ir at stage i reg u lato r (tu rn counter clockw ise, c lo c k w is e w i l l in c re a s e p re ssu re and open main v a lv e m ore).
I f bag flo o d s d u rin g f i l l stag e ( t r i c k l e c y c l e ) , main v a lv e is
open. C lose v a lv e by decreasin g a ir a t stage 2 re g u la to r (tu rn
a l l the way c o u n t e r c lo c k w is e ). O n ly the r o t a r y fe e d e r sho u ld o p e r a t e d u r in g . f i l l s ta g e H.
TO F I N I S H P A R T I A L L Y F I L L E D BAG
1. S e t s c a le to "N ET" mode. 2. Zero "TARE" w t. 3 . P l a c e bag on a p a l l e t and l i f t in p la c e w it h f o r k l i f t . 4. Hang bag and remove p a l l e t from s c a le . 5. Follo w above f i l l i n g in s tru c tio n s .
LEHMAN 01324
S E M I-B U L K F IL L IN G IN STR U C TIO N S
1. 2. 3.
4. 5. 6. 7. 8.
9. 10. 11.
T u r n on p o w e r and. a i r s u p p l y .
.
S e t m a c h in e t o n e t mode b y d e p r e s s i n g " N E T / G R O S S " s e l e c t o r b u t t o n .
S e t s e l e c t o r s w i t c h t o "AU TO M ATIC" p o s i t i o n and. make s u r e r e d
stop button is not depressed.
S e t plyw ood on s c a le .
Hang bag.
P la c e spout o v e r c u f f and s w itc h on "CUFF IN FLA T O R '' s w it c h .
Hang s a f e t y bag.
S e t d u s t c o l l e c t o r d is c h a r g e to p r o p e r b in and t u r n on d u s t
co1 le c to r. D e p re s s "AUTO TARE" b u tt o n .
S c a l e s h o u ld r e a d ZERO-
E n te r w t. se t p o in ts and tim er s e ttin g s .
Push "CYCLE START". You w i l l hear r e la y s engage. I f n o t,
rep eat above p ro ceed u re.
"EMERGENCY STO P" b u tto n s h o u ld be used, i f a bag f a l l s o f f o r o v e r f i l l s . T h is w i l l in te r r u p t the c y c le , but not cancel i t . When r e a d y , p u l l o u t b u t t o n an d c y c l e w i l l a u t o m a t i c a l l y c o n t in u e a f t e r a 10 s e c o n d d e l a y . ( P r o v i d e d y o u d i d n o t c a n c e l c y c l e b y : k i l l i n g power a t "main b re a k e r" or "c o n tr o l power" b u tto n or c u ff in fla to r" sw itch ).
I f you need to r e - p o s i t i o n f i l l sp o u t d u r in g c y c l e , do not s w it c h o f f c u ff i n f l a t o r . D e fla te c u ff m anually by opening a i r petcock. T h a t .way you d o n 't c a n c e l th e c y c l e .
I f c y c l e is c a n c e le d , you h ave to s t a r t new c y c l e by d e p r e s s in g c y c l e s t a r t . M achin e w i l l go th ro u g h a l l v i b r a t i o n s and s e t p o in t s
ag ain .
I f bag flo o d s d u r in g f i l l s ta g e 1, p a r t i a l l y c lo s e main f i l l v a lv e by d ecreasin g a i r at stage 1 re g u la to r (tu rn counter clo ck w ise , c lo c k w is e w i l l in c r e a s e p re s s u re and open main v a lv e m ore).
I f bag flo o d s d u rin g f i l l stag e 2 ( t r i c k l e c y c l e ) , main v a lv e is open." Close v a lv e by d e creasin g a i r a t stage 2 re g u la to r (tu rn a l l the way c o u n t e r c lo c k w is e ). O nly the r o t a r y fe e d e r should
operate during . f i l l stage 2 .
TO F I N I S H P A R T I A L L Y F I L L E D BAG
1. S e t s c a le to "N ET" mode. 2. Zero "TARE" w t . 3 . P la c e bag on a p a l l e t and l i f t in p la c e w ith f o r k l i f t ,
4. Hang bag and rem ove p a l l e t from s c a l e . 5. Follo w above f i l l i n g in s tru c tio n s .
LEHMAN 01325
S E M I-B U L K F IL L IN G INSTRUCTIO NS
1. Turn on power and a i r s u p p ly . 2 . S e t m a c h i n e t o n e t mode b y d e p r e s s i n g " N E T / G R O S S 11 s e l e c t o r b u t t o n . 3 . S e t s e l e c t o r s w i t c h to ''AUTOMATIC' p o s i t i o n and make s u r a r e d
stop button is not depressed. 4. S e t p lyw o o d on s c a l e . 5. Hang bag. 6 . P l a c e spo ut o v e r c u f f and s w it c h on "CUFF IN F L A T Q R '' s w it c h . 7. Hang s a f e t y bag. 8 . S e t d u s t c o l l e c t o r d is c h a r g e to p ro p e r b in and tu r n on d u st
co1le c t o r . 9. D e p re s s "AUTO TARE" b u t t o n . S c a l e s h o u ld r e a d ZERO. 10. E n te r wt. s e t p o in ts and tim e r s e t t in g s . 11. Push "CYCLE START". You w i l l hear r e la y s engage. I f n o t.
re p e a t above pl-oceedure.
"EMERGENCY ST O P" b u t t o n s h o u ld be u sed i f a bag f a l l s o f f o r o v e r f i l l s . T h is w i l l in te r r u p t the c y c le , but not cancel i t . When r e a d y , p u l l o u t b u t t o n and c y c l e w i l l a u t o m a t i c a l l y c o n t in u e a f t e r a 10 s e c o n d d e l a y . ( P r o v i d e d y o u d i d n o t c a n c e l c y c l e b y : k i l l i n g power a t' "main b re a k e r" or "c o n tro l power" bu tton or c u ff in fla to r" sw itch ).
I f yo u need t o r e - p o s i t i o n f i l l sp o u t d u r i n g c y c l e , do n o t s w i t c h o f f c u ff i n f l a t o r . D e fla te c u ff m anually by opening a ir p etcock. That way you d o n 't ca n cel the c y c le .
I f c y c l e i s c a n c e le d , you h ave to s t a r t new c y c l e by d e p r e s s in g
c y c l e s t a r t . M achin e w i l l go th ro u g h a l l v i b r a t i o n s and s e t p o in t s
ag ain .
.
I f bag f l o o d s d u r in g f i l l s t a g e 1, p a r t i a l l y c l o s e main f i l l v a l v e by decreasing a ir at stage 1 reg u lato r (tu rn counter clockw ise, c lo c k w is e w i l l in c r e a s e p re s s u re and open main v a lv e m ore).
I f bag flo o d s d u rin g f i l l stag e 2 ( t r i c k l e c y c l e ) , main v a lv e is open. Close va lv e by decreasing a ir at stage 2 re g u la to r (tu rn a l l the way c o u n t e r c lo c k w is e ). Only the r o t a r y fe e d e r should o p e rate d u ring . f i l l stage 2.
TO F I N I S H P A R T I A L L Y F I L L E D BAG
1. S e t s c a le to "N ET" mode. S. Zero "TARE" w t. 3 . P l a c e bag on a p a l l e t and l i f t in p la c e w it h f o r k l i f t . 4. Hang bag and remove p a l l e t from s c a le . 5. Fo llo w above f i l l i n g in s tru c tio n s .
LEHMAN 01326
SEM I-BULK F IL L IN G INSTRUCTIONS
1- T u r n on p o w e r a n d a i r s u p p l y .
2 . S e t m a c h i n e t o n e t mode b y d e p r e s s i n g " N E T y G R Q S S " s e l e c t o r b u t t o n .
3 . S e t s e l e c t o r s w i t c h to "AUTOMATIC" p o s i t i o n and make s u r e r e d
stop button is not depressed.
4. S e t plyw ood on s c a le .
5. Hang b a g .
6. P la c e spout o v e r c u f f and s w itc h on " CUFF IN F L A T O R '' s w itc h .
7 . Hang s a f e t y bag.
8 . S e t d u s t c o l l e c t o r d is c h a r g e to p ro p e r b in and tu r n on d u s t
co lle cto r.
'
9. D e p re s s "AUTO TARE" b u t t o n . S c a l e s h o u ld r e a d ZERO.
10. E n te r w t. s e t p o in ts and tim e r s e t t in g s .
11. Push "CYCLE START". Yo u w i l l hear r e la y s engage. i f n o t,
repeat above proceedare.
"EMERGENCY STO P" b u tto n s h o u ld be u se d i f a bag f a l l s o f f or o v e r f i l l s . T h is w i l l in te r r u p t the c y c le , but not cancel i t . When r e a d y , p u l l o u t b u t t o n and c y c l e w i l l a u t o m a t i c a l l y c o n t in u e a f t e r a 10 second, d e l a y . ( P r o v i d e d y o u d i d n o t c a n c e l c y c l e b y : k i l l i n g power at "main b re a k e r" or "c o n tr o l power" bu tton or c u ff in fla to r" sw itch ).
I f y o u n e e d to r e - p o s i t i o n f i l l s p o u t d u r i n g c y c l e , do n o t s w i t c h o f f c u ff i n f l a t o r . D e fla te c u ff m an u ally by opening a i r p e tco ck.
That way you d o n 't can cel the c y c le .
I f c y c le i s c a n c e le d , you h ave to s t a r t new c y c le by d e p re s s in g .. c y c l e s t a r t . M a c h i n e w i l l go t h r o u g h a l l v i b r a t i o n s a n d s e t p o i n t s
ag ain .
I f bag flo o d s d u rin g f i l l sta g e i , p a r t i a l l y c lo s e main f i l l v a lv e by d e cre asin g a ir at stage 1 re g u la to r (tu rn counter clo ck w ise , c lo c k w is e w i l l in c re a s e p re s s u re and open main v a lv e m ore).
I f bag flo o d s d u rin g f i l l stag e 2 ( t r i c k l e c y c l e ) , main v a lv e is open. Close v a lv e by d e creasin g a i r a t stage 2 re g u la to r (tu rn a l l the way c o u n te rc lo c k w is e ). O nly the r o t a r y fee d er should o p e ra te d u rin g f i l l stag e 2.
TO F I N I S H P A R T I A L L Y F I L L E D BAG
1. S e t s c a l e to "N ET " mode. 2. Z e r o " T A R E " w t . 3 . P l a c e bag on a p a l l e t and l i f t in p la c e w it h f o r k l i f t . 4. Hang bag and rem ove p a l l e t from s c a le .
5 . Fo llo w above f i l l i n g in s tru c tio n s .
LEHMAN 01327
SEMI-BULK FILLING INSTRUCTIONS
I . Turn on power and a i r s u p p ly . . S e t m a c h in e to n e t mode b y d e p r e s s i n g "N E T / G R O S S " s e l e c t o r b u t t o n . 3 . S e t s e l e c t o r s w i t c h to "AUTOMATIC" p o s i t i o n and make s u re r e d
stop button is not depressed. 4 . S e t plywood, on s c a l e . 5 . Hang bag.
6. P la c e spout o v e r c u f f and s w itc h on "CUFF IN F L A T O R '' s w itc h .
7 . Hang, s a f e t y b ag. 8 . S e t d u s t c o l l e c t o r d is c h a r g e to p ro p e r b in and tu r n on d u s t
col le c to r . 9 . D e p re s s "AUTO TARE" b u t t o n . S c a l e s h o u ld re a d ZERO. 10. E n te r w t. s e t p o in ts and tim er s e t t in g s . I I . Push "CYCLE START". You w i l l hear r e la y s engage. I f n o t,
rep eat above pfoceedure.
"EMERGENCY STO P" b u tto n s h o u ld be used i f a bag f a l l s o f f o r o v e r f i l l s . This w ill in te rru p t the c y c le , but not cancel i t . When r e a d y , p u l l o u t b u tto n and c y c le w i l l a u t o m a t i c a l l y c o n t in u e a f t e r a ID seco n d d e l a y . ( P r o v id e d you did. n ot c a n c e l c y c l e by: k i l l i n g power a t "main b re a k e r" or "c o n tr o l power" button or c u ff
in fla to r" sw itch ).
I f y o u n e e d to r e - p o s i t i o n f i l l sp o u t d u r i n g c y c l e , do n o t s w i t c h o f f c u ff i n f l a t o r . D e fla te c u ff m an u ally by opening a ir petco ck. That way you d o n 't ca n c e l the c y c le .
I f c y c l e i s c a n c e le d , you have to s t a r t new c y c l e by d e p r e s s in g c y c l e s t a r t . M achin e w i l l go th ro u g h a l l v i b r a t i o n s and s e t p o in t s
ag ain .
I f bag f lo o d s d u r in g f i l l s t a g e 1, p a r t i a l l y c l o s e m ain f i l l v a l v e by d e creasin g a i r a t stage 1 re g u la to r (tu rn counter clo ck w ise, c lo c k w is e w i l l in c re a s e p re s s u re and open main v a lv e m ore).
I f bag flo o d s d u rin g f i l l stag e 2 ( t r i c k l e c y c l e ) , main v a lv e is open. Close v a lv e by d ecreasin g a i r at stage 2 re g u la to r (tu rn a l l the way c o u n t e r c lo c k w is e ) . Only the r o t a r y fe e d e r sh o u ld operate during . f i l l stage .
1
TO F I N I S H P A R T IA L L Y F I L L E D BAG
1. S e t s c a le to "N ET" mode. 2. Zero "TARE" w t. 3. P la c e bag on a p a l l e t and l i f t in p la c e w ith f o r k l i f t . 4. Hang bag and rem ove p a l l e t from s c a le . 5. F o llo w above f i l l i n g in s tr u c tio n s .
LEHMAN 01328
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FAITOUTE STEEL COMPANY, INC.
182 FflELIN G H U Y SEN A VE. N EW A RK, N. J. 07114
Hot Rolled Bara co ld Finished Bara * B a r Shapes Structural Shapes
Carbon & Code Plates Diamond Plates * Carbon Sheets Expanded Metals Drill Rods Flat Ground Stock Alloys Flexangte "Complete Processing Facilities"
Newark, N.J. (201) 242-1000 New York and Pennsylvania 1-800-524-1203
LEHMAN 01329
MANUAL O PER A T IO N
SEMI-BULK MACHINE
1. S e t m ach in e to "N ET " mode.
2. S e t s e l e c t o r s w it c h to "MANUAL" p o s it io n .
3. S e t bag in p la c e .
4. S w i t c h on "C U FF INFLATOR S W IT C H "-
5 . D e p r e s s " AUTO T A R E " b u t t o n .
-
6 . S e t jo g f i l l s w itc h to "FAST F IL L " p o s ito n . (T h is a c t iv a t e s
3nd s ta g e r e l a y and opens main v a lv e . A d ju s t 2nd stag e a i r
r e g u la t o r so th a t main v a lv e f u l l y o p e n s ).
7. P re ss "JOG F IL L " button and h old u n t il d e s ire d w t . reached.
8 . Move s e l e c t o r s w it c h to " L I F T " p o s it o n and w a i t 7 seconds f o r
t a b l e to r a i s e b e f o r e t u r n in g on v i b r a t o r .
9. V ib r a te fo r d e s ir e d time then shut o f f v ib r a t o r and s w itc h back
to "MANUAL F I L L " and r e p e a t f i l l i n g and v i b r a t i n g .
10. T r i c k l e f i l l l a s t 100 l b s . by s e t t i n g jo g f i l l s w i t c h to "SLOW
F IL L " p o s it io n . (T h is runs r o t a r y a e rlo c k fe e d e r o n ly . Main v a lv e
rem ains c lo s e d ) . Push "JO G" button and t r i c k l e to f in a l wt.
CHECK WEIGHING
1. S e t s c a l e to "GRO SS" mode. 2 . P u t em pty p a l l e t and bags to be "TARED" onto s c a le . 3. p r e s s "AUTO Z E R O ". S c a l e s h o u ld re a d z e r o . 4. Remove empty p a l l e t & bags. S c a le w i l l re a d a n e g a tiv e ta r e w t . 5. S e t f u l l p a l l e t on s c a le . S c a le w i l l show e x a c t n e t w t . each
tim e a f u l l p a l l e t i s p la c e d on i t , u n t i l th e "AUTO ZERO" i s pressed again.
LEHMAN 01330
TO EUTER WT. SET POINTS:
i. Push "s e t" button. a. Push "s ip " button fo r step ; red lig h t in d ic a te s set p o in t.
There is a se t p o in t and p re - a ct fo r each ste p . B lin k in g red lig h t in d icates pre-act. 3. P r e s s d e s ir e d w t . number and then "E " f o r e n t e r . R ep e at fo r each step. Push "CE" to c le a r a m istake. 4 . When a l l s e t p o i n t s a r e e n t e r e d , push "O P R " f o r o p e r a t e .
NOTE: S e t p o in ts cannot be changed d u rin g f i l l c y c le w ith o u t d i s rup ting cycle .
TO S E T T I M E R :
To change tim e p e r io d s use the tim e r k e y pad in s i d e C o n t r o l P a n e l.
1 ) . P u s h number pad and up o r down a r r o w p ad s u n t i l t i m e r p o s i t i o n number i s r e a c h e d as i d i c a t e d on d i s p l a y . T im e r p o s i t i o n s a r e as fo llo w s : 1. B lo w e r (Bag I n f l a t e ) tim e . 3. F i r s t Weigh S e t P o in t V ib r a tio n tim e. 5. Second Weigh S e t P o in t V ib r a tio n Time. 7. T h ird Weigh S e t P o in t V ib r a tio n Time.
14. Dust E x t r a c t io n P r o v is io n Time D e la y A f t e r F i l l V a lv e Opens.
15. D ust E x t r a c t i o n P r o v i s i o n Time D e la y A f t e r F i l l V a lv e
C lo ses.
Tim er p o s itio n numbers 2 ,4 , and & a re v ib r a t io n l i f t d e la y tim e s,
fa c to ry set fo r seven (7) seconds.
2) . 3) . 4) . 5) .
Push Push Push Push
"E n t" (e n te r) pad to readout e x is t in g tim e. "S e t " pad to en ab le programming. up and down a rro w pads to program tim e p e r io d . " E n t " pad to e n t e r new tim e p e r io d .
NOTE: T im er s e t t i n g s can n o t be a l t e r e d d u r in g f i l l c y c l e .
LEHMAN 01331
It t
1
TO ENTER WT. SET POINTS:
1- P u s h " s e t " b u t t o n . 2 . push " s tp " button fo r step ; red lig h t in d ic a te s set p o in t.
There is a s e t p o in t and p re- a ct fo r each step . B lin k in g red lig h t in d icates pre-act. 3. P re s s d e s ir e d w t . number and then "E " fo r e n t e r . R epeat fo r each s te p . Push "C E" to c le a r a m ista k e. . 4. When a l l . s e t p o i n t s a r e e n t e r e d , push "O PR" f o r o p e r a t e . NOTE.- S e t p o i n t s c a n n o t be c h a n g e d d u r i n g f i l l c y c l e w i t h o u t d i s
rup ting cy cle . .
TO S E T T IM E R : To change tim e p e r io d s use the tim e r k e y pad in s id e C o n tr o l P a n e l. 1 ) . P u s h number pad and up o r down a r r o w 'p a d s u n t i l t i m e r p o s i t i o n
number i s r e a c h e d as i d i c a t e d on d i s p l a y . T im er p o s i t i o n s a re
as fa 1 low s:
1. B l o w e r <Bag I n f l a t e ) t im e . 3. . F i r s t Weigh S e t P o in t V ib r a tio n tim e. 5. Second Weigh S e t P o in t V ib r a tio n Tim e. 7. T h ird Weigh S e t P o in t V ib r a tio n Time. 14. D ust E x t r a c t io n P r o v is io n Time D e la y A f t e r F i l l V a lv e
Opens. 15. D ust E x t r a c t i o n P r o v i s i o n Time D e la y A f t e r F i l l V a lv e
C loses . Tim er p o s it io n numbers 2 ,4 , and 6 a re v ib r a t io n l i f t d e la y tim e s, fa c to ry set fo r seven (7) seconds, H ). Push "E n t" (e n te r ) pad to readout e x is t in g tim e, 3 ) . Push " S e t " pad to en ab le programming. 4 ) . Pu sh up and down a rro w pads to program tim e p e r io d . 5 ) . Pu sh " E n t " pad to e n t e r new tim e p e r io d , NOTE: T im e r s e t t i n g s c a n n o t be a l t e r e d d u r in g f i l l c y c l e .
LEHMAN 01332
TO ENTER WT. SET POINTS:
1. P u s h " s e t " b u t t o n .
2. Push "s tp " button for step; red lig h t in d ic a te s set po in t.
There is a se t p o in t and p re - a ct fo r each step . lig h t in d icates pre-act.
B lin k in g red
3. P r e s s d e s ir e d w t . number and then "E " fo r e n t e r . R epeat fo r
each ste p . Push "CE" to c le a r a m ista k e . .
4 . When a l l . s e t p o i n t s a r e e n t e r e d , push "O P R " f o r o p e r a t e .
NOTE: S e t p o i n t s c a n n o t be changed d u r in g f i l l c y c l e w ith o u t d i s
rup ting c y cle . .
'
TO S E T T I M E R :
To change tim e p e r io d s use th e tim e r k e y pad i n s i d e C o n tr o l P a n e l.
1 ) . Pu sh number pad and up o r down a rro w pads u n t i l tim e r p o s i t i o n
number i s r e a c h e d as i d i c a t e d on d i s p l a y . T im e r p o s i t i o n s a r e
as fo 1 lo w s: 1. B lo w e r (Bad I n f l a t e ) tim e .
3. F i r s t Weigh S e t P o in t V ib r a tio n tim e.
5. Second Weigh Se t P o in t V ib r a tio n Time.
7. T h ird Weigh Set P o in t V ib r a tio n Time.
14. D u st E x t r a c t i o n P r o v i s i o n Time D e la y A f t e r F i l l V a lv e
Open s .
15. Dust E x t r a c t i o n P r o v is io n Time D e la y A f t e r F i l l V a lv e
C loses .
Tim er p o s it io n numbers 2 ,4 , and 6 are v ib r a t io n l i f t d e la y tim es,
fa c to ry set fo r seven (7) seconds.
2 ) . Push " E n t " (e n t e r ) pad to read ou t e x i s t i n g tim e. 3 ) . Push " S e t " pad to en ab le programming. 4 ) . P u s h up an d down a r r o w pads to p ro g ra m tim e p e r i o d . 5 ) . Push " E n t " pad to e n te r new tim e p e r io d .
NOTE: T im e r s e t t i n g s ca n n o t be a l t e r e d d u r in g f i l l c y c l e .
LEHMAN 01333
TO ENTER WT. SET POINTS:
1. Push " s e t " b u tto n . 2 . P u s h " s t p " b u tt o n f o r s te p ; red. l i g h t i n d i c a t e s s e t p o i n t .
There is a set p o in t and p re - a ct fo r each ste p . B lin k in g red lig h t in d icates pre-act. 3. P r e s s d e s ir e d w t . number and then " E " fo r e n t e r . R epeat fo r each step . Push "C E" to c le a r a m istake. 4 . When a l l . s e t p o in t s ai'e e n t e r e d , push "O PR" f o r o p e r a t e .
NOTE: S e t p o in ts cannot be changed d u rin g f i l l c y c le w ith o u t d i s
rup ting cy cle .
'
TO S E T T IM E R :
To change tim e p e r io d s use the tim e r k e y pad in s i d e C o n tr o l P a n e l,
1 ) . P u s h number pad and up o r down a rro w pads u n t i l tim e r p o s i t i o n number i s r e a c h e d as i d i c a t e d on d i s p l a y . T im e r p o s i t i o n s a r e as fo llo w s : 1. B l o w e r <Bag I n f l a t e ) t i m e . 3. F i r s t Weigh S e t P o in t V ib r a tio n tim e. 5. Second Weigh S e t P o in t V ib r a tio n Tim e. 7. T h ird Weigh S e t P o in t V ib r a tio n Time.
14. Dust E x t r a c t i o n P r o v is io n Time D e la y A f t e r F i l l V a lv e Opens.
15. Dust E x t r a c t i o n P r o v is io n Time D e la y A f t e r F i l l V a lv e C lo ses.
Tim er p o s it io n numbers ,4 , and 6 a re v ib r a t io n l i f t d e la y tim e s, fa c to ry set fo r seven (7) seconds.
S ) . Push "E n t" (e n te r ) pad to readout e x is t in g tim e. 3 ) . Push " S e t " pad to e n ab le programming. 4 ) . Pu sh up and down a rro w pads to program tim e p e r io d . 5 ) . Pu sh " E n t " pad to e n t e r new tim e p e r io d .
NOTE: Tim er s e t t in g s cannot be a lt e r e d d u rin g f i l l c y c le .
LEHMAN 01334
TO ENTER WT. SET POINTS:
1. Pu sh " s e t " b u t t o n . 2. Push " s tp " b u tto n fo r step.; red lig h t in d ic a t e s s e t p o in t.
There is a set p o in t and p re- a ct fo r each step . B lin k in g red lig h t in d icates pre-act. 3. P r e s s d e s ir e d wt . number and then "E " fo r e n t e r . R epeat fo r each step . Push "C E" to c le a r a m istake. 4 . When a l l s e t p o in t s a r e e n t e r e d , push "O PR" f o r o p e r a t e .
NOTE: S e t p o in t s cannot be changed d u rin g f i l l c y c le w ith o u t d i s rup ting c y c le .
TO S E T T I M E R :
To change t im e p e r i o d s use th e t i m e r k e y pad i n s i d e C o n t r o l P a n e l .
1 ) . P u s h number pad and up o r down a r r o w pads u n t i l t im e r p o s i t i o n
number is re a c h e d as id ic a t e d on d i s p la y . Tim er p o s it io n s a re
as f o 1 lo w s :
1. B l o w e r (B a g I n f l a t e ! tim e .
3. F i r s t Weigh S e t P o in t V ib r a tio n tim e.
5. Second Weigh S e t P o in t V ib r a tio n Time.
7. T h ird Weigh S e t P o in t V ib r a tio n Time.
14. D ust E x t r a c t i o n P r o v is io n Tima D e la y A f t e r F i l l V a lv e
Opens.
15. D ust E x t r a c t i o n P r o v is io n Time D e la y A f t e r F i l l V a lv e
C lo ses.
.
Tim er p o s it io n numbers .4 , and 6 a re v ib r a t io n l i f t d e la y tim e s,
f a c t o r y s e t f o r s e v e n C7) s e c o n d s .
2 ) . Push 3 ) . Push 4 ) . Push 5 ) . Push
"E n t" (e n te r ) pad to read ou t e x is t in g tim e. " S e t " pad to enab le programming. up and down a rro w pads to program tim e p e r io d . " E n t " pad to e n t e r new tim e p e r io d .
NOTE: T im e r s e t t i n g s c a n n o t be a l t e r e d d u r i n g f i l l c y c l e .
LEHMAN 01335
TO ENTER WT. SET POINTS:
1. Push " s e t " b u tto n . 2 . Push " s t p " b u tt o n f o r s t e p ; red. l i g h t i n d i c a t e s s e t p o in t .
There is a s e t p o in t and p re- a ct fo r each step . B lin k in g red lig h t in d icates pre-act. 3. P r e s s d e s ir e d w t . number and then "E " fo r e n t e r . R epeat fo r each ste p . Push "C E" to c le a r a m istake. 4. When a l l . s e t p o in t s a r e e n t e r e d , push "O PR" f o r o p e r a t e .
NOTE: S e t p o in t s c a n n o t be changed d u r in g f i l l c y c l e w ith o u t d i s rupting c y c le . ,
TO S E T T I H E R :
To change tim e p e r i o d s use th e t im e r k e y pad i n s i d e C o n t r o l P a n e l .
i ) . P u s h number p a d and up o r down a r r o w p ad s u n t i l t i m e r p o s i t i o n
number i s re a c h e d as i d i c a t e d on d i s p l a y . Tim er p o s i t i o n s a re
as fo llo w s :
1. B lo w e r (B a g I n f l a t e ) tim e .
3 . F i r s t Weigh S e t P o in t V ib r a tio n tim e.
5. Second Weigh S e t P o in t V ib r a tio n Time.
7. T h ird W eigh S e t P o in t V ib r a tio n Time.
14. Dust E x t r a c t i o n P r o v is io n Time D e la y A f t e r F i l l V a lv e
Opens.
15. Dust E x t r a c t i o n P r o v is io n Time D e la y A f t e r F i l l V a lv e
Closes .
Tim er p o s itio n numbers 2 ,4 , and 6 are v ib r a t io n l i f t d e la y tim es,
fa c to ry set fo r seven (7) seconds.
E ) . Push "E n t" (e n te r ) pad to readout e x is t in g tim e. 3 ) . Push " S e t " pad to en ab le programming. 4 ) . Pu sh up and down a r r o w pads to program tim e p e r io d . 5 ) . P u s h " E n t " pad to e n t e r new tim e p e r io d .
NOTE: T im er s e t t i n g s ca n n o t be a l t e r e d d u r in g f i l l c y c l e .
LEHMAN 01336
TO ENTER WT. SET POINTS:
1. Push "s e t" button. 2 . Push " s t p " b u tto n fo r step.; rad lig h t in d ic a t e s se t p o in t .
There is a set p o in t and p re - a c t fo r each s te p . B lin k in g red lig h t in d ica tes pre-act. 3 . P r e s s d e s ir e d w t. number and then " E " f o r e n t e r . Repe.at fo r each ste p . Push "CE" to c le a r a m ista k e. 4. When a l l s e t p o i n t s a r e e n t e r e d , push " OPR" f o r o p e r a t e .
NOTE: S e t p o in ts cannot be changed d u rin g f i l l c y c le w ith o u t d i s rupting c y c le . .
TO SE T T IM ER :
To change tim e p e rio d s use the tim er key pad in s id e C on trol P a n e l.
1 ) . P u s h num ber p a d an d up o r down a r r o w p a d s u n t i l t i m e r p o s i t i o n
number i s r e a c h e d a s i d i c a t e d oil d i s p l a y . T im e r p o s i t i o n s a r e
as fo llo w s :
1. B lo w e r (Bag I n f l a t e ) tim e .
3 . F i r s t W eigh S e t P o in t V ib r a t i o n tim e .
5 . Second Weigh S e t P o in t V ib r a tio n Tim e.
7. T h ird Weigh Se t P o in t V ib r a tio n Time.
14. Dust E x t r a c t io n P r o v is io n Time D e la y A f t e r F i l l V a lv e
Opens.
15. Dust E x t r a c t io n P r o v is io n Time D e la y A f t e r F i l l V a lv e
Closes .
Tim er p o s it io n numbers ,4 , and & are v ib r a t io n l i f t deLay tim e s,
f a c t o r y s a t for- s e v e n 7) s e c o n d s .
2 ) . Push "E n t" (e n t e r ) pad to read o u t e x is t in g tim e. 3 ) . Push " S e t " pad to en ab le programming. 4 ) . P u s h P and down a r r o w pads to p ro g ra m tim e p e r i o d .
5 ) - Pu sh " E n t " pad t a e n t e r new tim e p e rio d ..
NOTE: T im er s e t t i n g s ca n n o t be a l t e r e d d u r in g f i l l c y c l e .
LEHMAN 01337
TO ENTER WT. SET POINTS:
1. Push " s e t " b u tto n . 2. Push "stp " button for step; red lig h t in d ica te s set p o in t.
There is a set p o in t and p re - a ct fo r each step . B lin k in g red lig h t in d icates pre-act. 3. P r e s s d e s ir e d wt . number and then " E " f o r e n t e r . R ep eat fo r each ste p . Push "CE" to c le a r a m istak e. 4 . When a l l . s e t p o i n t s a r e e n t e r e d , push "O P R " f o r o p e r a t e .
NOTE: S e t p o in t s cannot be changed d u rin g f i l l c y c le w ith o u t d i s rup ting c y c le .
TO S E T T I M E R :
To change tim e p e r io d s use the tim e r k e y pad in s id e C o n tr o l P a n e l.
1 ) . P u s h number pad and up or down a r r o w pads u n t i l t im e r p o s i t i o n number i s r e a c h e d as i d i c a t e d on d i s p l a y . T im e r p o s i t i o n s a r e as f o llo w s : 1. B lo w e r CBag I n f l a t e ) t im e . 3. F i r s t Weigh Se t P o in t V ib r a tio n tim e. 5. Second Weigh Se t P o in t V ib r a tio n Time. 7. T h ird Weigh S e t P o in t V ib r a tio n Time.
14. Dust E x t r a c t io n P r o v is io n Time D e la y A f t e r F i l l V a lv e Opens.
15. D ust E x t r a c t i o n P r o v is io n Time D e la y A f t e r F i l l V a lv e C loses.
Tim er p o s itio n numbers 2 .4 , and 6 are v ib r a t io n l i f t d e la y tim es, fa c to ry set fo r seven (7) seconds.
2 ) . Push 3 ) . Push
4 ) . Push
5 ) . Push
"E n t" (e n te r ) pad to readout e x is tin g tim e. " S e t " pad to en ab le programming. up and down a r r o w pads to program tim e p e r io d . " E n t " pad to e n t e r new tim e p e r io d .
NOTE: T im er s e t t i n g s cann o t be a l t e r e d d u rin g f i l l c y c l e .
LEHMAN 01338
LE H M A N 01339
Cyprus Industriai M inerals Com pany
Interoffice C orrespondence
To DISTRIBUTION LIST
Date JANUARY 5, 1983
From R. B. RICKARD
Subject p ersonnel CHANGE AT ALDER PLANT
Effective January 9, 1984, Mr. A. B. "Bud" Cooper, Special Assignments, is taking on the additional responsibilities of the Alder Plant. Any inquiries involving the Alder Plant should be made to him either at Alder or the Ennis office. Mr. Cooper will continue to report- directly to me.
DISTRIBUTION LISTs
G. D. Lessner L. D. Murino R. J. Buettner G. T. Rhyne
J. Vigil C. T. Feiger T. E. Cook M. J. Lorang
K. Phillips J. S. Feiger G. M. Dugan K. B. Lehman
M . R . McCune T. Landels R. P. Arellanez E, J . Pani sko
J '<T/ t L .s r
Vc
? 9? /7 9
y3^ /? nS
CYPRUS
LEHMAN 01340
DATE
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M IL L AMPS
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LEHMAN 01341
DATE
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R O H E # M ILL REPORT
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PRODUCTION - NOTES
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LEHMAN 01342
DATE ! TIME
R O W ER M ill REPORT
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LEHMAN 01343
. s* -7TT-
DATE
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LOT No.
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LEHMAN 01344
C yprus Industrial M inerals C om pany
Interoffice C orrespondence
To
Mary Cloud From K e i t h B. L e h m a n
Subject U r g e n t A n a l y s i s R e q u e s t e d ;
Date
J a n u a r y 5, 1 9 8 4
#29 SO. PLAINFIELD, N.J.
DOVER COURSE:
V
1. P a r t i c l e s i z e d i s t r i b u t i o n t o cornpao^ t o B e a c o n T a l c .
;*Y
7 0% ^
2. 20 0 m e s h s c r e e n . 3. G E B 4. L o o s e b u l k d e n s i t y 5. 50 t a p b u l k d e n s i t y
DOVER FINES:
f?.nio 1. P a r t i c l e s i z e d i s t r i b u t i o n to c o m p a r e to S u p r a f i n o Talc.
, , 2. 32 5 m e s h s c r e e n
y Ho
3. G E B 4. L o o s e b u l k d e n s i t y
* * 5. H e g m a n
K e i t h B'. L e h m a n Mill Supertendent
KbL^alk
! ]
i
i
51 LEHMAN 01345
-'
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TIME
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C K . I N I T. LEHMAN 01346
SAMPLE IDENTIFICATION
7^^
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Preparation ______ ___ _____________________
PARTICLE SIZE DISTRIBUTION
Density
. g/cc Viscosity.
DATE
cp B Y -------------------------------
TEMPERATURE
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.
;
LEHMAN 01348
HEALTH AND SAFETY TRAINING REFERENCE MANUAL CYPRUS INDUSTRIAL MINERALS COMPANY TALC DIVISION
7200 S. Alton Hay Englewood, Colorado 80155
(303) 740-5470
LEHMAN 01349
HEALTH AND SAFETY TRAINING REFERENCE GENERAL INDEX
Introduction and Instructions for Use Cyprus Industrial Minerals Videotape Programs Standard Oil Health and Safety Film L is t Indexes
Alphabetical Subject Program Descriptions Ordering Information MSHA Safety and Health Training Plan Recommended Plan, Approval Process MSHA Audio Visual Programs Maintenance S k ills Training Foreward duPont Courses Tel-a-Train, Inc. Courses ICS Intext Courses
LEHMAN 01350
HEALTH A SAFETY TRAINING REFERENCE MANUAL INTRODUCTION AND INSTRUCTIONS FOR USE
This training reference manual was designed to assist Talc Division operations in their health and safety related training efforts. It contains indexed references and summaries of audio-visual based training programs that cover a wide range of topics in health and safety, environmental, general interest, and maintenance and operator skills training. The Cyprus Industrial Minerals videotape programs are available through the Talc Division Safety Department offices at 303-740-5470 or 406-285-3271. The Standard Oil programs are available through SOCO's Media Resources Center. Instructions are provided for ordering in that section. Required Mine Safety and Health training is also covered with a sample training plan, a summary of the approval process, and an MSHA audio visual program list. Finally, a reference section on maintenance and operator skills training 1s provided. Examples of commercially available training programs on a multitude of topics are provided. Any questions or clarification of materials or information should be directed to the Talc Division Safety Department offices at 303-740-5470 or 406-285-3271.
Issued 12/84
LEHMAN 01351
LEHMAN 01352
CIM FILM L IS T -
CYPRUS INDUSTRIAL MINERALS FILM LIST
The following videotapes are available through the Talc Division Safety Department offices. Order by calling either (303) 740-5470 or (406) 285-3271.
LOCKOUT PROCEDURES Detailed guidelines on lockout procedures for electrical, pneumatic/hydraulic, fluids and gases and mechanical actuated equipment. Covers the six basic steps of a lock and tag procedure. Also covers start up procedures. Recommended for all maintenance and operations personnel.
VHS Videotape
GRINDING WHEEL SAFETY - PART 1 & Z Thoroughly covers all aspects of safe use of grinding wheels. Covers ring
testing, mounting, dressing wheels, guards and general precautions.
Recommended for all maintenance personnel.
h" VHS Videotape
Part I (22:18)
Part II (19:40)
COLOR OF DANGER/THE WINNERS, THE LOSERS Catepillar films on safe forklift operation. Excellent film recommended for
all mill employees.
%" VHS Videotape
Available in Spanish
MULTIPLE CHOICE/SHAKE HANDS WITH DANGER Catepillar films on heavy equipment operation and maintenance. Excellent films. Recommended for viewing by all mine employees, mill maintenance and
mill loader operators.
*511 VHS Videotape
.
PROPANE GAS AND FORKLIFTS Reviews the benefits and precautions needed with propane fueled lift trucks. Covers fueling procedures, basic maintenance, general precautions. Recommended for viewing by all mill employees and mine employees who work with or operate propane powered vehicles.
V VHS Videotape
WIRE ROPE AND SLINGS
.
Five segments on one tape covering wire rope construction, use and inspections
and wire rope slings - how they are made, how they work and how to use safely
and correctly. A sixth segment covers web slings. Recommended for all
maintenance employees.
LEHMAN 01353
2
OXY/ACETYLENE WELDING - SAFE PRACTICES
.
Excellent tape from Victor Welding on set op and use of oxy/acetylene welding
systems. Covers and stresses safety aspects such as preventing flash back,
tip selection, flame size, etc. Recommended for a ll maintenance employees.
h" VHS Videotape
SCAFFOLOING Proper erection of a ll types of scaffolding. Recommended for any employee who must use scaffolding. Available for review with contractors working cn our property with scaffolding.
V VHS Videotape
LOVE YOUR BACK Safe lift in g program adapted to our m ill locations. Shows G .I. employees lif t in g bags, tw isting, etc. Back exercises covered. Recommended for viewing by a ll employees.
V VHS Videotape
DUPONT FORKLIFT TRAINING SERIES A series of four tapes, employee workbooks and fin a l quiz that covers safe operation of f o r k lift s in an industrial environment. Course can be ta<en on an individual study basis or on a lecture/group basis. Recommended fo'* a ll f o r k lif t operators. Should be required for a ll new l i f t operators.
h" VHS Videotape
PREVIEW OF TALC DIVISION OPERATIONS
x
Videotape preview of Talc Division locations,(not narratec,.' Good for slowing
employees who we are and what we do.
V VHS Videotape
Approximately 30"
FALL PROTECTION
Basic guidelines on f a l l protection, safety belt and lanyard selection,
inspection and use. Rose Manufacturing presentation. Shots of specialized
f a l l protection devices such as the SALA safety block and bulk loading f a ll
protection/access systems at Three Forks. Recommended for viewing by a ll
employees.
h" VHS Videotape
THREE FORKS ROLLER MILL OVERHAUL Tape of 54" r o lle r m ill overhaul in mid 1984.
V VHS Videotape
LEHMAN 01354
3
BATTERY CHARGING PROCEDURES Short film on proper steps required to safely jump start or charge a vehicle's battery. Stresses the explosion hazards associated with battery charging. Warning stickers detailing jump start procedures (see below) are also
available. Reconmended for all employees.
V VHS Videotape
WARNING
B A T T E R IE S P R O D U C E
E X P L O S IV E G A S E S
Keep sparks, flames and cigarettes away from batteries at all times. Wear eye protection. Don't lean over batteries during jump-starting. See owner's manual for instructions.
WEiH EYE ^POTECriON
Us CAUTION and SA FETY EYEW EA R when Jump-starting vehicle.
Race In glove compartment or other clean, dry location.
J U M P -S T A R T IN S T R U C T IO N S
Be sure: vent caps are tight and level... damp cloth, if available, is piaced overrent caps., .vehicles are not touching...both electrical systems are the same voltage. Don't Jump-Start If Fluid Is Frozen!
A T T A C H IN G T H E C A B L E S (Oo In order Hated):
O Clamp one Jumper cable to positive (+ ) terminal of discharged battery wired to starter or solenoid. Do not allow positive cable clamps to touch any metal other than battery terminals.
Connect other end of positive {+) cable to posi tive {+) terminal of booster battery.
Connect one end of the second cable [negative {--)] to other terminal [negative ( - ) l of booster battery.
O Make final connection on engine block of stalled engine (not to negative post) away from battery, carburetor, fuel line, any tubing or moving parts.
Stand back from both vehicles. Start car with good battery--then start the disabled car.
Remove cables in reverse order of connections beginning by first removing cable from engine block or metallic ground.
n a tio n a l so c ie ty to pr e ve n t b l in d n e s s
79 MADISON AVENUE. NEW YORK, NY 10016
CcpfrigN IBM by HsttonM SecMiy Piwwrl Bfatdnwi
LEHMAN 01355
4
PRE-SHIFT INSPECTIONS Covers the actual pre-operation inspection of small front end loader/backhoe
at a Cyprus mining location but can be used to explain the purpose and need for pre-shift inspections for all types of equipment. Explains the safety and
good operating practices enhanced by a thorough inspection of a vehicle before operating. Inspection checklists for forklifts (available in Spanish), haul
trucks, service tractors, and other heavy equipment are available. Recommended for all employees particularly new employees.
h" VHS Videotpae
Approximately 15 Minutes
PRE-SHIFT INSPECTION
Rubber-Tired Service Tractors
^3
TIRES
Loose lugs, Crocked rim. Tire condition, T lr* pressure
w alk-arouho Clear area, Engine compartment, Hydraulic line*, Fluid levais
OPERATOR'S COMPARTMENT
Fire extinguisher, Clean window*. Loose object, Seat belt. Perking brake ON, Control*, Back-up alarm
GAUGES AND WARNING LIGHTS
Before starting engine -- m ro reeding*
After Starting engine -- normal operating range
ENGINE Smooth Mie, Unusual smoke. Unusual noises, Wipers, Exterior ligMa
SERVICE BRAKES Pedal action Against engine power
PARKING BRAKE Against engine power
Sk
STEERING Loosenesi, jerking, Steering responses Unusual noise*, B rak** check with machine moving
RETARDER Cheek operation at 5 miles per hour
LEHMAN 01356
VISUAL PRE-USE CHECKLIST (BEFORE START-liP)
1. Fire Extinguisher - Present A chtrged. 2 . Engine O il Level.
3 . Fuel Level, A. Evidence c f ANY dwasej Using or loose boitsj nuts, guards,
chains, hydraulic hose re el. 5 . Hheels/Tlres - T ire tread ok, tire s round. . Forks - Positioning latches in narking condition! carriage
teeth not broken, chipped, or worn. 7 . Anchor Pins on Chains - Pins not aom, loose, or bent. 8 . Fluid Leaks - Dap spots or drips of flu id .th a t ay indicate
a teak.
.
9 . Battery - Cables (no exposed v ires);
10. Hoses " Held securely, not loose or rubbing.
FORKLIFT PRE-SHIFT INSPECTION FORMS
EXAMEN VISUAL ANTES DE PRENDER LA MAQUINA
1 . E x tin q u id o r de ru eg o -F reaen te y cargado. 2. N iv el de A c e ite d e l M otor. 3. N iv el de C om bustible. 4. S eales de c u alq u ier dao; tu e rc a s a u e lta s ,
p ro teccio n es, cadenea, c a rre te de la . naog* h id r u lic a . 5 . R uedaa/L lantea-E n buenas co n d icio n es. 6 . C u c h illa d e l M ontacarga-Funcinam ianto d e l
c erro jo para p o sicio n ar le a c u c h illa s. 7. pasad o res da le a C adenas-que no ste n
g astad o , e u e lto e , o doblados, fi. G o teo s, F iltr a c io n e s de F luidos-m anchas o
e re e s humadas que in d iq u en g o teo s. '9 . B a te ra -C a b le s, que no hayan alam bres
e x p u e sto s.
10. Mangas - se g u ra s y firm e . Que no e s te friccio n an d o .
LEHMAN 01357
OPERATIONAL PRE-USE CHECKLIST {AFTER START-UP) 1. Seat B e lt - food condition - Use Them
2. Horn.
3 . Lights - Head and warning. M. Foot Brake - Pedal holds, u n it stops saoothly. 5 . Parking Brake - Should hold against s lig h t a c c e le ra tio n . 6 . Clutch and G ea rsh ift - saooth s h iftin g , no Jutping or Jerking. 7. Noises. 8. Dash control panel - A lt gauges o p e ratio n a l. 9. Steering - Stooth tovetent. 10. L i f t aechanlst - Noves saoothly. holds.
Raise forks to aaxlaum height. Lower forks c o tp le te ly . 11. T i l t techanlsa - Moves saoothly. holds. T i l t aast a l l the way forward. T i l t aast a l l the way backward.
12. Side s h ifte r - Moves saoothly. holds.
S h ift a l l the way to the rig h t. S h ift a l l the way to the l e f t . 15, Leaks - Check cylinders and hoses fo r leaks a fte r above checks.
FORKLIFT PRE-SHIFT INSPECTION FORMS
EXAMEN OPERACION. DESPUES DE PRENDER LA MAQUINA
X. C i n t u r n d e S e g u r id a d --En B uena C o n d ic i n U tilcelo !
2. B ocina. 3 . L u ces-D elan teras y Seale* 4 . Preo de P ie-q u e e l pedal a g arre y se
d eten g a e l canion suavem ente. 5 . Freno de Em ergencia o p are e s ta c io n a r-d e b e
aguantar una aceleraci n le v e . 6 . Embrague y p a la n c a de C am bios-cam bios suav es
sin brin co s o jalo s. 7 . R uidos r a r o s . B. T ablero da C o n tro las-in d icad o res en buen
funcionam iento. 9 . Ha n e jo -M o v im ie n to a u a v a . 10. M ecanisso p ara E levar-m ovim iento su av e, y - que a g a rre . A lca la s c u c h illa s a la
a ltu r a exim a y b je la s co n v ictam en te. 1 1 . Mecanismo p a ra In c lin a r-m o v im ie n to S uave,y
que ag arre. In d in a m stil h acia d elan te y h acia a tra s. 12. M ecanismo p a ra n o v ar c a rg a de la d o a la d o ' m ovim iento su a v e , y que a g a rr e . Mover h acia la ix q u isrd a y h acia la derecha. 13. G oteoa-E xam inar c ilin d ro s y mangas despus do todas la s v e rific a c io n e s a n te rio re s .
LEHMAN 01358
duPont Take Two Safety Meeting Series
The Take Two videotape series is a series of 13 videotapes, each 7-10 minutes long, designed to reduce accidents and injuries by encouraging positive safety attitudes and awareness. Take Two refers to the theme stressed throughout the series that encourages employees and supervisors to think through a job before and during the work. The series' real value lies in its ease in use and ability to encourage discussion about attitudes and specific practices in our locations.
In addition to the thirteen individual units, the series also provdes a "Meeting Guide for Leaders" and a printed outline for each unit which helps supervisors conduct successful, interactive meetings.
Below are summaries of each unit:
#1 WHY TAKE TWO (7:30) Is an introductory tape that explains the Take Two series. It stresses that just talking about safety won't prevent injuries. Thinking through a job before acting is important.
#Z A MATTER OF HABIT (7:25) Stresses the need to establish safe work practices. Working safely (or unsafely) can become a habit.
#3 THE "MO MAN" (8:00) Negative attitudes toward safe work practices are dramatized and discussed.
#4 WHO'S TO BLAME (8:15) Accident and injury reports are important tools designed to prevent recurrence of incidents. This tape shows what can happen when incident reports are ignored.
#5 OVER AND OVER AGAIN (8:50) Repetitious, monotonous jobs often lead employees into a false sense of security. Thinking through a job, regardless of how many times you have performed it, can prevent accidents.
#6 NO EXCEPTIONS (8:30) Supervisors are expected to set examples and follow safe work practices.
LEHMAN 01359
-2-
#7 THE UHAT IF GAME (10:00) Confined area entry procedures and the consequences cf not followiig those procedures are dramatized to emphasize the need to follow procedures, to communicate and think through jobs.
#8 MAKING DO...WON'T DO (8:30) The right tools and equipment are essential to completing a job safely, productively, and efficiently.
#9 THE COUNTDOWN (9:15) Failure to follow lockout procedures is used to show that safety on the job is rarely an isolated situation and is often the result of a series of actions of many people. STRONGLY RECOMMENDED.
#10 DON'T HIDE AN INJURY (8:00) Reporting all injuries (and accidents) is important - even reporting minor injuries can prevent complications and help prevent major accidents.
#11 HAKE POUNDS...BUT SAFELY (9:00) Safe production is cost effective and efficient. Accidents or injuries result in significant losses to the employee, the company, and the supervi sor.
#12 TAKE TWO WHEN YOU'RE THROUGH (10:00) Stresses the need to bring up suggestions that can lead to safe, more efficient ways to do a job.
#13 THAT HAKES ME MAD (9:00) Anger and frustration can often lead to inattention and accidents. This tape encourages employees to recognize anger as a potential hazard and to stop and Take Two or three minutes to calm down MEETING LEADER'S GUIDE (20:00) A guide to help supervisors conduct successful, interactive meetings. Provides practical suggestions on how to improve safety meeting efforts.
LEHMAN 01360
LEHMAN 01361
STANDARD OIL COMPANY HEALTH AND SAFETY FILM LIST
This list of audio-visual programs has been extracted from the General Catalog of Media Resources and subsequent supplements provided by Standard Oil Company. The 16 mm motion picture films, 35 mm slide/tape programs, and videotape programs are Intended to Improve the quality of health, safety, and environmental training at our locations. Films should be ordered directly from the Media Center 1n Chicago. Instructions for ordering are provided after the program descriptions. Both subject and alphabetical indexes have been provided.
To insure arrival of the appropriate film on time, you are encouraged to
order at least one month in advance. It is also possible to order several films in advance so that a different film will arrive during successive months.
Requests for films should be directed to:
Standard Oil Company (Indiana) Media Center, Mail Code 2601 200 East Randolph Drive Chicago, Illinois 6Q601 (312) 856-4343
.
LEHMAN 01362
STANDARD OIL COMPANY HEALTH AND SAFETY FILM LIST
ALPHABETICAL TITLE INDEX
Accidents Made Easy ..................................................... Accident Report ......................................................... American Roulette .......................................................
Backfire ............................... Be A Pro ............................... Bend Your Knees ........................ B L E V E ..............................
Choice Is Ours, The .................... Closed Containers and Fire ............. Cold Can Kill .......................... Convincer, The ......................... Corporate Safety Belt Program .......... Cranes and Hoists ...................... Crane Contacts With Overhead Power Lines
Danger Zone: Your Back ................ Oanger Zone: Your Head ................ Decide To Be Safe ...................... Driving Drunk .......................... Drum Handling Safety ...................
Electrical Lockout ..................... Electrical Safety ...................... Electricity - Parts 1 and 2 ............ Emergency Response For Operators ....... Everything to Lose .....................
Fire Extinguishers ..................... Fire Fighting/Fire and Oil Spills ...... First Step, The: An Invitation to Fall . First Two Minutes, The ................. First Step To Safety: Hazard Recognition Flammable Liquids - Parts 1-2-3 ........ Fools Rush In - Confined Spaces ........ Foresight Not Hindsight ................ Future Is In Your Hands, The ...........
Golden Toe, The ........................ Guard Your Hands .......................
Hands Off Danger ....................... Hand Tools ....................... ...... Hazards Of Electricity ................. Hazards of Warehouse Jobs .............. Hazardous Substances ................... Hazardous Waste/Lables and Markings .... Heat Stress ............................
CO CO CO O t O '! O l O l
CO CO
NN N
^ ,LT > Lf> Lf> Lf> CD C CD CD N
PD ^ ^ ^
H i --I CM CM CM CsJ CM CD CT) CD H
Page
1 1 1
LEHMAN 01363
ALPHABETICAL TITLE INDEX Page 2
Housekeeping Means Safekeeping .......................................... How To Prevent Falls .................................................... How You Lift Makes A Difference .........................................
Injuries and Chemical Burns To The Eye ................................. Introduction To Hazard Recognition ...................................... Iron Graveyard, The ..................................................... It's Your Hearing .......................................................
Job Orientation: The Supervisor's Role In Training New Employees .........................................................
Keep Your Distance ...................................................... Knowing Your Safety Manual - Safety Training Series
- Program 2 - "Housekeeping" ..........................................
Ladders ................... Let George Do It ........................................................ Lockout ................................................................. Low Voltage Safety ...............................
Manual Handling and Lifting ............................................. Material Handling Vehicles .............................................. Material Handling Safety Principles ..................................... Mechanical Safeguarding ................................................. Mini-Seminar On The Proper Care and Use Of The
Model 2A Explosimeter Indicator ....................................... Mini-Seminar On the Proper Care and Use Of The
Model 260 Combustible Gas And Oxygen Alarm ........................... Must We Fall ............................................................
New Safety Equipment .................................................... Noise Destroys .......................................................... Not By Accident - A Logical Look At Accident Investigation .............
Office Safety: The Thrill Seekers ...................................... Oil Spill Contingency Plan .............................................. On Every Hand ........................................................... Other Half Of The Safety Team, The ......................................
Personal Protective Equipment ..... Personnel Safety ........................................................ Preventing Cutting and Welding Fires ..................... `............. Portable Fire Extinguishers .............................................
R.C.R.A. Facility Personnel Training ............... R.C.R.A. Resource Conservation Recovery Act ............................ Reason To Live .......................................................... Rescue Training .........................................................
Page
9 10 10
10 10 10 11
11
11
11
11 12 12 12
12 12 13 13
13
13 13
14 14 14
14 15 15 15
15 15 16 16
16 16 16 17
LEHMAN 01364
ALPHABETICAL TITLE INDEX Page 3
Page
Respiratory Protection Training ........................................... Rigging Wire Rope Slings ..................................................
Room To Live ..............................................................
Room To Live II ...........................................................
17 17
17
17
Safe Forklift Operation ................................................... Safe Practices Of Loading and Unloading Hopper Cars .................... Safe Procedures for Lighting Gas Fired Vessels ......................... Safe Tank Cleaning ........................................................ Safer Belt, A ........................................................... Safety At The Spill Scene ................................................. Safety, Isn't It Worth It ................................................. Safety Procedures - Equipment Lockout and Respiratory
Equipment ...............................................................
Scaffolds ................................................................. Seconds To Live ........................................................... See A Pin .................................................................
Slips and Falls ...........................................................
Sound of Sound ............................................................ Static Electricity/Generation Accumulation and Control ................... Step Right Up ......................................
Stick It In Your Ear ...................................................... Surviving Winter Driving ..................................................
18 18 18
18 *19
19 19
19 19 20 20 20 20 21
21 21
Testing For Hazardous Atmospheres ......................................... That Feeling Of Falling ................................................... That's The Rule ..................................................... Think Before You Reach .................................................... To Last A Lifetime ........................................................ To Your Health ............................................................ Tools .....................................................................
Trenching ................................................................. Two Breaths To ............................................................
21 22
22 22 22 23 23 23
Use and Care of Basic Tools ............................................... Using Hearing Protection Devices .J........................................
23 23
Walking and Working Surfaces ..............................................
Watch The Wires ........................................................... Welding - Cutting - Brazing ............................................... Worker Eye, The ........................................................... Your Cushion For Safety ...................................................
24
24 24 24 24
22
LEHMAN 01365
STANDARD OIL COMPANY HEALTH AND SAFETY FILM LIST SUBJECT TITLE INDEX
GENERAL ATTITUDES - SAFE WORK PRACTICES Accidents Made E a s y ................................................ Be a Pro ........... Choice Is Ours, The ................................................ Convincer, The ..................................................... Decide to Be Safe .................................................. Let George Do It ................................................... Mechanical Safeguarding ............................................ Safety Isn't It Worth It .......................................... Trenching .......................................................... Thats the Rule .....................................................
BACKS - LIFTING Back Fire .......................................................... Bend Your Knees .................................................... Danger Zone: Your Back ........................................... How You Lift Makes a Difference....... Manual Handling and Lifting ....................................... To Last a Lifetime .................................................
CRANES AND HOISTS Cranes and Hoists .............. Crane Contacts with Overhead Power Lines .......................... Watch the Wires ....................................................
DRIVING - SEAT BELTS Accident Report .................................................... Choice Is Ours, The ................................................ Corporate Safety Belt Program ..................................... Driving Drunk .............................. Iron Graveyard ..................................................... Keep Your Distance ................................................. Reason to Live ........................ '........................... Room to Live ....................................................... Room to Live II .................................................... Seconds to Live .................................................... Surviving Winter Driving .......................................... Your Cushion for S a f e t y ........
ELECTRICITY Crane Contacts with Overhead Power Lines .......................... Electrical Lockout ............ Electrical Safety .................................................. Electricity - Parts 1 & 2 ......................................... Hazards of Electricity ............................................ Lockout ................................ Low Voltage S a f e t y .....................
. Static Electricity Generation, and Control ........................ Watch the Wires ....................................................
Page
1 1 2 3 4 12 13 19 23 22
1 2 3 10 12 22
3 3 24
1 2 3 4 10 11 16 17 17 20 21 24
3 4 5 5 8 12 12 21 24
LEHMAN 01366
SUBJECT TITLE INDEX Page 2
EYE SAFETY Injuries and Chemical Burns to the Eye ............................
Personnel Safety ................................................... Workers Eye, T h e ...................................................
Page
10 15 24
FALLS - WORKING SURFACES First Step, The: An Invitation to Fall ........................... Housekeeping Means Safekeeping .................... ................
How to Prevent Falls ............................................... Must We Fall ....................................................... Slips and Falls ............................. , That Feeling of Falling ............................................
' Walking and Working Surfaces .......................................
6 9
10 13 20 22
24
FIRE PREVENTION/FIRE FIGHTING
B L E V E ..........................................................
2
Closed Containers and Fire .........................................
2
Fire Extinguishers .................................................
6
Fire Fighting/Fire and Oil Drills ..................................
6
First Two Minutes, The .............................................
6
Flammable Liquids, Parts 1-2-3 ........................................ 7
New Safety Equipment - Explosimeter ................................ 14
Preventing Cutting and WeldingFires ..........
16
Portable Fire Extinguishers ................. !.....................
16
Safe Tank Cleaning ................................................. 18
See a Pin ..........................................................
20
Static Electricity Generation -Fire Hazards .......................
21
Welding, Cutting, Brazing .......................................... 24
FIRST AID/EHERGENCY PREPAREDNESS
Cold Can Kill ......................................................
2
Emergency Response for Operators ...................................
5
Heat Stress ............................................................. 9
Injuries and Chemical Burns tothe Eye .............................. 10
Rescue Training ....................................................
17
GRINDING WHEELS American Roulette .................................................. Everything to Lose .................................................
Tools ..............................................................
1 5
23
GUARDING Mechanical Safeguarding ..... ;.....................................
13
HAND SAFETY Everthing to Lose ..................................................
Future Is In Your Hands ............................................ Guard Your Hands ............................................ Hands Off Danger ................................................... On Every Hand ......................................................
Think Before You Reach .............................................
5
7 8 8 15
22
LEHMAN 01367
SUBJECT TITLE INDEX Page 3
HAND TOOLS American Roulette .................................................. Everything to Lose ................................................. Hand Tools ......................................................... Tools .............................................................. Use and Care of Basic Tools .......................................
HAZARD RECOGNITION Convincer, The ..................................................... Decide to be Safe .................................................. First Step to Safety: Hazard Recognition ......................... Fools Rush In - Confined Sapces ................................... Foresight Not Hindsight ..... Introduction to Hazard Recognition ................................ Job Orientation - Supervisor's Role in Training New Employees ........................................... Personnel Safety ..............................................
HAZARDOUS ATMOSPHERES - CONFINED ENTRY Fools Rush In - Confined Spaces .................................... Mini-Seminar on the Proper Care and Use of the Model 2A Explosimeter Indicators .................................. Mini-Seminar on the Proper Care and Use of the Model 260 Combustible Gas & Oxygen Alarm ................ ......... New Safety Equipment ............................................... Safe Tank Cleaning ................................................. Testing for Hazardous Atmospheres .................................. Two Breaths To .....................................................
HAZARDOUS WASTE Hazardous Waste - Labels & Markings ................................ Oil Spill Contingency Planning ..................................... R.C.R.A. - Facility Personnel Training ............................ R.C.R.A. - Resource Conservation Recovery Act .....................
HOUSEKEEPING Housekeeping Means Safekeeping ..................................... How to Prevent Falls ............................................... Know Your Safety Manual - Housekeeping ............................
HEARING PROTECTION Its Your Hearing ................................................... Noise Destroys ..................................................... Personal Protective Equipment ...................................... Stick It In Your Ear ............................................... Sound of Sound ..................................................... To Your Health ..................................................... Using Hearing Protective Devices ...................................
Page
1 5 8 23 23
3 4 7 7 7 10
11 15
7
13
13 14 18 21 23
9 15 16 16
9 10 11
11 14 15 21 20 22 23
LEHMAN 01368
SUBJECT TITLE INDEX Page 4
LAB SAFETY Safety Isn't It Worth It? ....................................
LADDERS - SCAFFOLDS
Ladders ...................................................... Scaffolds .................................................... Step Right Up ................................................
MATERIAL HANDLING
.
Drum Handling Safety ......................................
Hazards of Warehouse Jobs ....................................
Material Handling Vehicles ..................................
Material Handling Safety Principles .........................
Safe Forklift Operation .....................................
Safe Practices of Loading and Unloading Hopper Cars .........
MAINTENANCE - SHOP SAFETY American Roulette ............................................
Cranes & Hoists ..............................................
Everything to Lose ........................................... Hand Tools ................................................... Rigging Wire Rope Slings ............................. ....... Safety Procedures - Equipment Lockout ....................... Tools ........................................................
Use and Care of Basic Tools ................................. Welding - Cutting - Brazing .................................
PERSONAL PROTECTIVE EQUIPMENT (SEE HEARING, RESPIRATORY PROTECTION) Danger Zone: Your Head ..................................... Golden Toe, The .............................................. Injuries and Chemical Burns to the Eye ...................... Personnel Safety ............................................. Personal Protective Equipment ............................... Safer Belt, A ............................................... To Your Health ............................................... Workers Eye, The .............................................
RESPIRATORY PROTECTION
Fools Rush In - Confined Spaces ............................. Hazardous Substances ......................................... New Safety Equipment .........................................
Personal Protective Equipment ............................... Personnel Safety .............................................
Respiratory Protection Training ............................. Safe Tank Cleaning ...........................................
Safety Procedures - Equipment Lockout and Respiratory Equipment ...................................
Testing for Hazardous Atmospheres ........................ . To Your Health ............................................... Two Breaths To ...............................................
21
4 9
12
13 18 18
1 3 5 8 17 19 23 23 24
4
8
10 15 15 19
22
24
7 9 14 15 15 17 18
19
21 22
23
SUBJECT TITLE INOEX Page 5
SHOP SAFETY/MAINTENANCE (SEE WELDING, GRINDING, HAND TOOLS) Everything to Lose ................................... Hand Tools ........................................... Low Voltage Safety .................................. Mechanical Safeguarding ............................. Rigging Wire Rope Slings ............................ Safe Tank Cleaning .................................. Safer Belt, A .... ................................... Use and Care of Basic Tools .........................
Page
5
8 12
13 17 18 19 23
SUPERVISORY TOPICS First Step to Safety - Hazard Recognition Foresight Not Hindsight ................ Job Orientation - The Supervisors Role in
Training New Employees ............... Not By Accident - A Logical Look at
Accident/Investigation ...............
Other Half of the Safety Team, The ................................ That's the Rule, Parts 1 & 2 ......................................
WELOING - CUTTING SAFETY
.
Closed Containers and Fire ........................................
Mini Seminar Model 2A Explosimeter .................................
Mini Seminar Model 250 Combustible Gas and
Oxygen Alarm .....................................................
Portable Fire Extinguishers .......................................
Preventing Cutting and Welding Fires ............. .................
Safe Tank Cleaning .................................................
Testing for Hazardous Atmospheres ..................................
Welding - Cutting - Brazing ........................................
WIRE ROPE AND SLINGS Rigging Wire Rope Slings ...........................................
15 22
2 13
13 15 16 18 21 24
17
LEHMAN 01370
3
ACCIDENTS MADE EASY
Employee attitudes toward safety are uncovered as a result of a series of
recent accidents that could have and should have been avoided.
Restricted - Standard Oil Company and Affiliates only
1000986MP6PC
16mm
Optical Sound
Color
10 Min.
1975
ACCIDENT REPORT
.
Program stresses the importance of personal responsibility while driving.
Shows how "the attitude factor" can cause and cure accidents. Positive ideas
are provided to develop safe attitudes.
Restricted - Standard Oil Company and Affiliates only.
1001064MP6PC
16mm
Optical Sound
Color
15 Min.
1982
AMERICAN ROULETTE
Program describes safety hazards of grinding wheels. Covers maintenance
procedures and safety procedures for air portable grinders and bench and plate
mounted grinding wheels Sates importance of safety glasses and proper
methods for installing or changing grinding wheels.
Restricted - Standard Oil Company and Affiliates only.
2020583VAIC
VT Sound
Color
30 Min
1974
01 Videotape Program
BACKFIRE
One out of three people in the workforce will injure their back within the
next 12 months-- it is- industry's most common injury. This program attempts to
cut those odds.
Restricted - Standard Oil Company and Affiliates only.
1001083MP6PC
16mm
Optical Sound
Color
15 Min.
1977
BE A PRO
Stresses the fact that just as professional athletes protect themselves with
good equipment and attitudes. Workers too should develop a professional
attitude toward their work. Spectacular sport scenes make the film
entertaining as well as educational.
Restricted - Standard Oil Company and Affiliates only.
1000627MP6PC
16mm
Optical Sound
Color
15 Min.
1969
I
LEHMAN 01371
z
BEND YOUR KNEES
Anyone who picks up as much as a piece of paper from the floor needs to see
this film. Len Ring one of the world's greatest safety cormiunicators, puts
forth his knowledge and sharp wit to show how insidious back injuries really
are and shows an easy method to prevent them.
Restricted - Standard Oil Company and Affiliates only
1001029MP6PC
16mm
Optical Sound
Color
18 Min.
1974
BLEVE
The film on boiling liquid expanding vapor explosions. Spectacular fire
ground footage shows how these explosions can cause widespread death and
destruction. Offers guidance on decisions affecting attack or evacuation.
Uses animation to clarify explanations. Essential for fire fighters, tank
fleet operators, flammable liquid transportation and gas company personnel.
1000983MP6PC
16mm
Optical Sound
Color
19 Min.
1978
CHOICE IS OURS, THE
.
Program discusses methods to avoid vehicle accidents by applying the
four-second rule while driving. Examples are reviewed in several road scenes.
Restricted - Standard Oil Company and Affiliates only.
2021771VA9C
VT Sound
Color
15 Min.
1983
CLOSED CONTAINERS AND FIRE
Demonstrated are the effects of extreme heat on closed containers: rupture or
explosion. If we recognize clues, we will have a better chance of dealing
with fires involving containers
Restricted - Standard Oil Company and Affiliates only.
1001056MP6PC
16mm
Optical Sound
Color
20Min.
1981
COLD CAN KILL
The dangers of hypothermia are presented, and proper preventive measures are
demonstrated.
Restricted - Standard Oil Company and Affiliates only.
1001062MP6PC
16mm
Optical Sound
Color
28 Min.
1980
LEHMAN 01372
3
CONVINCED THE
Each year over 2 million employees suffer severe diabling injuries at work.
Over 90 percent of them were caused by someone, usually the injured employee,
performing an unsafe act- Slides in this program are of actual injuries, and
those who may become ill should be excused.
Restricted - Standard Oil Company and Affiliates only.
3021622SL2CC
SLAC
Sound
Color
12 Min-
1979
CORPORATE SAFETY BELT PROGRAM
Program is designed to aid in establishing and supporting an on-going safety
belt campaign.
Restricted - Standard Oil Company and Affiliates only.
8021782MPSL
.
SLAC
Optical Sound
Color
30 Min-
1983
CRANES AND HOISTS
Safety principles in accordance with OSHA Standards are presented in this
program. Supplementary materials are available. Videotape version order
No. 2021649.
Restricted - Standard Oil Company and Affiliates only.
1001091MP6PC
16mm
Optical Sound
Color
26 Min.
1982
CRANE CONTACTS WITH OVERHEAD POWER LINES
Stresses the Safety precaustions a crane operator must take while moving
various types of loads near overhead power lines- This is a slide-booklet
program.
.
Restricted - Standard Oil Company and Affiliates only.
3020534SL2SC
SL Silent Color
1974
DANGER ZONE: YOUR BACK
Program attempts to motivate emplyees to use safe guidelines before attempting
to lift, push or pull. Restricted - Standard Oil Company and affiliates only.
1000955MP6PC
16mm
Sound
Color
19 Min-
1976
LEHMAN 01373
4
DANGER ZONE: YOUR HEAD
An injury to the head is one of the most potentially debilitating types of injuries. If the brain is damaged, the damage is permanent. In several cases
workers who were required to wear hats did not understand why, did not inspect
and maintain their hats, and even abused them- This program instructs and
emphasizes the importance of good head protection.
Restricted - Standard Oil Company and Affiliates only.
1001101MP6PC
16mm
Optical Sound
Color
16 Min.
1983
DECIDE TO BE SAFE
Proves safety comes with decision. Points up the need for sincere
determination to work safely.
1000137MP6PB
16mm
Optical Sound
Black & White 15 Min.
1970
DRIVING ORUNK
A cocktail party is the setting in which myths concerning effects of alcohol
on individuals are deflated. These include "some drinks are less intoxicating
than others-" "It's O.K. to drive as long as you have some hot coffee to
sober you up." "It's easy to spot someone impaired by alcohol-" Alternatives
to "driving drunk" are offered also. A "know your limits" chart for blood-
alcohol percentage is explained.
Restricted - Standard Oil Company and Affiliates only.
2021770VA8C
VT
Sound
. Color
28 Min.
1984
DRUM HANOLING SAFETY
Discussed in this program are proper methods for palletizing drums, rolling
drums, dumping drums, breaking drums, and safety equipment.
Restricted - Standard Oil Company and Affiliates only.
3021605SL2CC
SLAC
Sound
Color
15 Min.
1974
ELECTRICAL LOCKOUT
Improper or careless lockout/tagout procedures result in an alarming number of
needless injuries. This program points out how they happen and how to avoid
them. Available in half inch VHS videotape format only.
Restricted - Standard Oil Company and Affiliates only.
2021676VA9C
VT Sound
Color
27 Min.
1983
LEHMAN 01374
5
ELECTRICAL SAFETY
A program for anyone who works around electric current- Hazards of electric
shock are explained and safe practices are demonstrated. Importance of staying
alert and taxing nothing for granted is stressed. Available in half inch VHS
videotape format only.
Restricted - Standard Oil Company and Affiliates only.
2021675VA9C
VT Sound
Color
28 Min.
1983
ELECTRICITY - PARTS 1 AND 2
Topics viewed in this program include nature and measurement of electricity,
dangers of electricity, insulation, protection devices in accorance with OSHA
Standards. Supplementary materials available. Videotape version may be
ordered under No. 21642.
Restricted - Standard Oil Company and Affiliates only.
1001084MP6PC
16mm
Optical Sound
Color
31 Min.
1982
EMERGENCY RESPONSE FOR OPERATORS
Being prepared for an emergency is what this operator program is all about.
Decision making and action to be taken are needed to minimize personal injury,
property, and environmental loss.
Restricted - Standard Oil Company and Affiliates only.
2021683VA8C
VT Sound
Color
45 Min.
1983
EVERYTHING TO LOSE
This program shows the terrible consequences of ignoring shop safety rules, of
taking foolish chances when there is everything to lose. The message is loud
and clear for all who work around machine tools and material handling
equipment.
Restricted - Standard Oil Company and Affliates only.
2021324VA8C
VT Sound
Color
21 Min.
01 Videotape Program
LEHMAN 01375
6
FIRE EXTINGUISHERS
Vital information about classes of fires and types of extinguishers suitable
for each. Program discusses proper use of extinguishers.
Restricted - Standard Oil Company and Affiliates only.
3021615SL2CC
SLAC
Sound
Color
10 Min.
1975
FIRE FIGHTING/FIRE AND OIL SPILLS
Topics covered in this program include: 1) characteristics of flammable
materials; 2) flammable liquid spills on water; 3) flammable liquid spills on
land; 4) other fire hazards.
Restricted - Standard Oil Company and Affiliates only.
2021749VA8C
VI Sound
Color
40 Min.
1978
FIRST STEP, THE: AN INVITATION TO FALL
Slips and falls on stairs are a major health and safety problem. Each year
there are over 31 million minor accidents, over 2.5 million disabling
injuries, over 500,000 accidents requiring hospital treatment, and over 5,000
deaths. You are most likely to fall when you are: 1) hurrying, 2) carrying
something, or 3) distracted. The title of the film emphasizes the importance
of making the first step a good one. It shows why all stairs are a potential
hazard and the four key principles for avoiding falls on stairs: 1) recognize
the hazard, 2) watch that first step, 3) slow down the stairs, and 4) give a
hand to the rail.
Restricted - Standard Oil Company and Affiliates only.
1000996MP6PC
16mm
Optical Sound
Color
15 Min.
1980
FIRST TWO MINUTES, THE
A demonstration on the proper use of hand portable fire extinguishers in a
variety of actual fire situations. Scenes show proper technique for flammable
liquid spill fires, fuel in-depth and multi-level fires, flammable liquid and
gas pressure fires, and wood and paper fires. Also shown in the proper
technique for "blow-down" of the fire extinguisher.
Restricted - Standard Oil Company and Affiliates only.
1001107MP6PC
16mm
Optical Sound
Color
10 Min.
1979
LEHMAN 01376
7
FIRST STEP TO SAFETY: HAZARD RECOGNITION
Illustrated are simple but effective ways to control or eliminate safety
hazards - an almost foolproof method every supervisor and worker can use.
Restricted - Standard Oil Company and Affiliates only.
1001108MP6PC
16mm
Sound
Color
10 Min.
1980
FLAiWABLE LIQUIDS - PARTS 1-2-3
The dangers associated with flammable liquids is covered in this OSHA safety
program. Topics discussed include characteristics and classification.
Supplementary materials available. Videotape version may be ordered under
No. 2021643.
Restricted - Standard Oil Company and Affiliates only.
1001085MP6PC
.
16mm
Optical Sound
Color
50 Min.
1982
FOOLS RUSH IN-CONFINED SPACES
Program alerts all in the hazards inherent with confined space entry.
Instruction in correct procedure and motivation to follow these procedures at
all times is given. Slide version of program available under No. 3021686SL2CC.
Restricted - Standard Oil Company and Affiliates only.
2021686VA8C
VT Sound
Color
18 Min.
1983
FORESIGHT NOT HINDSIGHT
Film shows that foresight - eliminating hazards before they can cause
accidents - is the difference between real safety supervision and just a good
try.
Restricted - Standard Oil Company and Affiliates only.
1000199MP6PB
16mm
Optical Sound
Black & White 10 Min.
1967
FUTURE IS IN YOUR HANDS, THE
A hand and finger safety program in.which an actual accident is reenacted.
Key points leading to accidents of this type are covered.
Restricted - Standard Oil Company and Affiliates only.
1001082MP6PC
16MM
Optical Sound
Color
17 Min.
1982
LEHMAN 01377
8
GOLDEN TOE, THE
ft motivational foot safety program featuring Jim Bakken, St. Louis football
star, to buy and wear safety shoes.
Restricted - Standard Oil Company and Affiliates only.
2021659VA8C
VT Sound
Color
12 Min.
1982
GUARD YOUR HANDS
This program is designed to show how to protect workers hands on the job. It
stresses four points: (1) Know the machinery you operate, and be sure all
guards are on. Don't wear gloves or jewelry when working with machines.
(2) Use the right rool, and make sure it's in good condition. (3"} When
handling materials, check for hazards and watch out for pinch points.
(4) With any injury, get first aid right away.
Restricted - Standard Oil Company and Affiliates only.
3021325SL2SC
SL
With Script
Color
10 Min.
1967
-
HANDS OFF DANGER
A film featuring one of the biggest problems in nearly every occupational
environment - the hand injury. As tools for living, our hands can be
considered the fundamental vehicle of human thought - a partner with the
brain. Demonstrated are how hands are utilized as tools of learning, working
and communicating.
Restricted - Standard Oil Company and Affiliates only.
1001057MP6PC
16mm
Optical Sound
Color
17 Min.
1978
HAND TOOLS
Describes basics for care and use of hand tools. Safety aspects are
highlighted. This is a slide-booklet program.
Restricted - Standard Oil Company and Affiliates only.
3020525SL2SC
SL Silent Color
1974
HAZARDS OF ELECTRICITY
Electricity is a powerful and beneficial helper to industry. Utilized
incorrectly in a refinery, however, it can be highly dangerous. Due to the
presence of vapors and gases at a refinery, control of sparks, and arcs is
required. Safety factors are covered in this program.
Restricted - Standard Oil Company and Affiliates only.
2021669VA8C
VT Sound
Color
17 Min.
1982
LEHMAN 01378
9
HAZARDS OF WAREHOUSE JOBS
Hazards connected with our warehouse equipment such as the conveyors, bag flatteners, bagging machines and tote bin inspection.
Restricted - Standard Oil Company and Affiliates only.
2020711VA1B VT
Sound
Black & White 25 Min.
1973
01 Videotape Program
HAZARDOUS SUBSTANCES
Program covers toxic, flammable, and radioactive dangers and effects of
exposure to hazardous substances at the workplace and on the job.
Identification, precaution, prevention procedures, and protective equipment
relating to chlorine, acids, caustics, gasoline fuels, and liquids, paints,
dusts and gasses, and metallic substances are highlighted.
Restricted - Standard Oil Company and Affiliates only.
2021773VA8C
VT Sound
Color
60 Min.
1978
HAZARDOUS WASTE - LABELS AND MARKINGS
In the transport of hazardous wastes - proper labels and markings are required
by the EPA and the Department of Transportation. Proper procedures are
explained in this program so as to comply.
Restricted - Standard Oil Company and Affiliates only.
2021690VA8C VT
Sound
Color
20 Min.
1979
HEAT STRESS
Heat illness on the job is everyone's responsibility. Being able to recognize
the difference between heat stroke and heat exhaustion and corrective action
to be taken are of the utmost importance.
Restricted - Standard Oil Company and Affiliates only.
3021672SL2CC
SLAC
Sound
Color
30 Min.
1983
HOUSEKEEPING MEANS SAFEKEEPING
Dramatization of the painful consequences of poor industrial housekeeping.
Restricted - Standard Oil Company and Affiliates only.
1000931MP6PC
16mm
Optical Sound
Color
9 Min.
1970
LEHMAN 01379
10
HOW TO PREVENT FALLS
Program designed to help teach employees how to spot the hazards that cause
falls - the second most frequent cause of fatal accidents - and how to correct
the fall hazards on the job and at home. This is a slide-booklet program.
Restricted - Standard Oil Company and Affiliates only.
3020530SL2SC
SL Silent Color
1974
HOW YOU LIFT HAKES A DIFFERENCE
Program objective is to teach employees how to avoid painful strain and sprain
injuries by lifting properly.
Restricted - Standard Oil Company and Affiliates only.
3021588SL2CC
SLAC
Sound
. Color
30 Min.
1980
INJURIES AND CHEMICAL BURNS TO THE EYE
A talk given by D. Jack Kilian, M.D., about the human eye and industry related
accidents of the eye.
Restricted - Standard Oil Company and Affiliates only.
3021265SL2CC
SLAC
Sound
Color
55 Min.
1979
INTRODUCTION TO HAZARD RECOGNITION
In 1970, the U-S. Congress passed into law the Occupational Safety and Health
Act to assure as far as possible-- every working man and woman in the
nation-- safe and healthful working conditions. This program outlines major
work place hazards through individual units. For videotape version order
No. 2021652.
Restricted - Standard Oil Company and Affiliates only.
1001094MP6PC
16mm
Optical Sound
Color
20 Min.
1982
IRON GRAVEYARD, THE
"The Iron Graveyard" is a film about city driving, its dangers and challenges.
Produced specifically for the professional driver, the film examines a variety
of driving situations demanding the clear thinking and skillful handling
expected of a pro. The film dramatically analyzes the safe ways to deal with
such potentially hazardous driving maneuvers as: exiting from expressways,
changing lanes, parking, approaching intersections and four way stops, making
left and right turns. The film also touches on a number of other subjects,
including pedestrian safety, anticipating the moves of parallel and angle
parkers, maintaining following distance, and moving with the flow of traffic.
Restricted - Standard Oil Company and Affiliates only.
1000907MP6PC
16mm
Optical Sound
Color
10 Min.
1977
LEHMAN 01380
11
IT'S YOUR HEARING
Explains how long exposure to excessive noise can harm hearing. Program
advises machine operators and others who work in high noise areas to get good
ear protection and describes a number of types of ear protectors. This is a
slide-booklet program.
Restricted - Standard Oil Company and Affiliates only.
3020529SL2SC
SL Silent Color
1974
JOB ORIENTATION: THE SUPERVISORS ROLE IN TRAINING NEW EMPLOYEES
Work habits, good or bad, for the new employee are established in the first
90 days. Critical areas such as attitudes, productivity, attendance, are
determined at that time. Proper job orientation should help in reducing
turnover, improving quality, and in cutting costs.
Restricted - Standard Oil Company and Affiliates only.
1001061MP6PC
16mm
Optical Sound
Color
15 Min.
1979
KEEP YOUR DISTANCE
Designed for professional drivers. The program explains how to gauge breaking
distance, and proper following distance, and other ways to prevent collisions.
Restricted - Standard Oil Company and Affiliates only.
3020524SL2SC
SL Silent Color
1974
KNOW YOUR SAFETY MANUAL - SAFETY TRAINING SERIES - PROGRAM 2 - "HOUSEKEEPING"
Program covers the importance of housekeeping for safe operations. Good and
bad examples at Amoco Pipeline Company are viewed. Available in slide program
format also.
Restricted - Standard Oil Company and Affiliates only.
2021600VA8C
VT Sound
Color
10 Min.
1982
LADOERS
Safety program deals with OSHA Safety Standards on Ladders. Supplementary
materials available. Also, program is available in videotape under No.
2021644.
Restricted - Standard Oil Company and Affiliates only.
1001086MP6PC
16mm
Optical Sound
Color
10 Min.
1982
LEHMAN 01381
12
LET GEORGE DO IT
Shows sequence of events that lead to work injuries because of the assumption
that "The Other Guy" did his part of the job safely. Teaches employees to
check for safety before starting to work- The film also conveys how it feels
to be "George" - knowing that an oversight contributed to the painful injury
of a co-worker.
Restricted - Standard Oil Company and Affiliates only.
1000963MP6PC
16mm
Optical Sound
Color
10 Min.
1978
LOCKOUT
"Lockout" is another part of machine guarding-protection for employees who are
required to get into the works of a machine.
Restricted - Standard Oil Company and Affiliates only.
302I526SL2CC
SLAC
Sound
Color
10 Min.
1978
LOW VOLTAGE SAFETY
Program is for employees who work with 660 volts or less. Some of the points
covered include: what determines severity of low voltage accidents; physical
reactions; arcs; shock; thermal and arc burns; protective clothing and
equipment; electrical power tools; grounding and lockouts; extension cords; and
work environment. Available in 3/411 video format.
Restricted - Standard Oil Company and Affiliates only.
2021775fVA8C
VT Sound
Color
14 Min.
1983
MANUAL HANDLING AND LIFTING
Fundamentals of correct handling methods. Tells proper way to 11ft and handle
a variety of materials. Stresses importance of intelligent reading. This is
a slide-booklet program.
Restricted - Standard Oil Company and Affiliates only.
3020519SL2SC
SL Silent Color
1974
MATERIAL HANDLING VEHICLES
Safety precautions for all material handling vehicles in accordance with OSHA
Standards. Supplementary materials are available. For videotape version
order No. 2021654.
Restricted - Standard Oil Company and Affiliates only.
1001096MP6PC
16mm
Optical Sound
Color
16 Min.
1982
LEHMAN 0 1 3 8 2
13
MATERIAL HANDLING SAFETY PRINCIPLES
A variety of hazards in material handling are covered, including strains,
sprains, fractures, bruises. OSHA Standards are covered. Supplementary
materials are available. Videotape version order No. 2021648.
Restricted - Standard Oil Company and Affiliates only.
1001090MP6PC
16mm
Optical Sound
Color
31 Min.
1982
MECHANICAL SAFEGUARDING
Wherever it is possible for a worker to be struck by moving parts of a
machine, safeguarding is required. Standards established by OSHA are
explained. Supplementary materials are available. Videotape version order
No. 2021647.
Restricted - Standard Oil Company and Affiliates only.
1001089MP6PC
16mm
Optical Sound
Color
18 Min.
1982
M INI-SEM INAR ON THE PROPER CARE AND USE OF THE MODEL 2A EXPLOSIM ETER INDICATOR
This program explains the sampling procedure with the explosimeter in a step
by step fashion. In addition, calibration inspection and routine maintenance
are discussed.
Restricted - Standard Oil Company and Affiliates only.
3021663SL2CC
SLAC
Sound
Color
24 Min.
1978
M IN I-S EM IN A R ON TH E PROPER CARE AND USE O F T H E MODEL 260 COMBUSTIBLE GAS AND
OLYGEN ALARM
This program covers the set up, operation calibration check, and simple
maintenance of the Model 260. The viewer learns the importance of detecting
combusible gases and vapors or oxygen deficiency in different work
environments including confined space.
'
Restricted - Standard Oil Company and Affiliates only.
3021664SL2CC
SLAC
Sound
Color
24 Min.
1980
MUST WE F A L L
Every hour 19 people are injured or killed in a serious fall. Slips, trips,
and falls are one of the largest causes of injuries. Outlined is a three-step
porcess which we can use to avoid slips, trips, and falls.
Restricted - Standard Oil Company and Affiliates only.
1001065MP6PC
16mm
Optical Sound
Color
17 Min.
1982
LEHMAN 01383
14
NEW SAFETY EQUIPMENT
In order to detect and protect personnel, Amoco Pipline Company videoaped this
safety seminar. Discussed are combusitble, oxygen deficient, and toxic
atmospheres. In addition safety equipment such as MX241 (combination
combustible and oxygen deficiency monitor) SP200 (sampling pump) Scott self
contained breathing apparatus are demonstrated.
Restricted - Standard Oil Company and Affiliates only.
2021757VA8C
VT Sound
Color
110 Min.
1983
NOISE DESTROYS
Program examines the nature of sound, explains the effect of over exposure to
loud noise upon hearing ability, discusses the consequence of a permanent loss
of hearing, and outlines the elements of a hearing conservation program.
Available as a slide/audio program under No. 24040.
Restricted - Sandard Oil Company and Affiliates only.
2021769VA9C
VT Sound
Color
12 Min.
1983
NOT BY ACCIDENT - A LOGICAL LOOK AT ACCIDENT INVESTIGATION
With the Occurrence of two plant accidents, a plant foreman 1s instructed to
1nvest1cate and prepare a report for his supervisor. In attempting to
accomplish the job he turns to the corporate computer for information. In the
process, a dialog develops between the foreman and the computer on how to
investigate, corrective actions required and a summary report upon conclusion.
Restricted - Standard Oil Company and Affiliates only.
2021446VA8C
VT Sound
Color
20 Min.
1980
OFFICE SAFETY: THE THRILL SEEKERS
.
It'S a familiar axiom that 20 percent of the workers account for 80 percent of
the accidents. Doubly unfortunate is that in an office the accident-prone are
as liable to injure others as themselves. Many office hazards cause only
minor injuries-- but custs, bruises, and sprained backs add substanitally to
the costs of absenteeism, compensation, and lawsuits. In an entertaining
manner, this presentation alerts viewers to many common dangers and practices.
Restricted-- Standard Oil Company and Affiliates only.
1001105MP6PC
16mm
Optical Sound
Color
10 Min.
1983
LEHMAN 01384
15
OIL SPILL CONTINGENCY PLANNING
Topics include: Fate of oil on land and water, Facility survey, Boom and
recovery site selection. Restricted-- Standard Oil Company and Affiliates only.
2021630VA8C
VT Sound
Color
2 Hr.
1978
03 Videotape Program
ON EVERY HAND
Describes dangers to hands and advises workers to respect guards on all
machinery, disconnect power when clearing or adjusting machine, learn when and
where not to wear gloves and to get treatment for any hand injury immediately.
Restricted - Standard Oil Company and Affiliates only.
1000763MP6PC
16mm
Optical Sound
Color
10 Min.
1970
OTHER HALF OF THE SAFETY TEAM, THE
The film is designed to supplement a new employee orientation program.
Emphasizes employee attitudes toward safety policies of the company.
Supplementary materials available.
Restricted - Standard Oil Company and Affiliates only.
1001120MP6PC
16mm
Optical Sound
Color
10 Min.
1977
PERSONAL PROTECTIVE EQUIPMENT
While engineering and administrative controls for hazards are preferred,
situations continue to exist which call for the use of personal protection
equipment. This OSHA program coveres the use and maintenance of the equipment.
Supplementary materials are available. For videotape version order
No. 2021658.
Restricted - Standard Oil Company and Affiliates only.
1001100MP6PC
16mm
Optical Sound
Color
21 Min.
1982
PERSONNEL SAFETY
Different safety devices and practices are illustrated to train personnel in
avoiding job hazards.
Restricted - Standard Oil Company and Affiliates only.
2021772VA8C
VT Sound
Color
30 Min.
1978
LEHMAN 01385
16
PREVENTING CUTTING AND MELDING FIRES
Points out the hazards of cutting and welding fires and illustrates the
precaustions that must be taken to prevent fires from sparks and globules of
molten metal. Depicts the cutting-welding permit system and the role of the
fire watcher in preventing fires.
Restricted - Standard Oil Company and Affiliates only
1000919MP6PC
16mn
Optical Sound
Color
13 Min.
1971
PORTABLE FIRE EXINGUISHERS: SELECTION, PLACEMENT, USE
Program information on the four types of extinguishers: Class A-- ordinary
combustibles; Class B-- flammable or combustible liquids; Class C-- energized
electrical equipment; and Class D-- combustible metals. Knowing when and how
to use each can save lives and minimize the damage.
Restricted - Standard Oil Company and Affiliates only.
3021768SL2CC
SLAC
Sound
' Color
60 Min.
1979
R.C.R.A- - FACILITY PERSONNEL TRAINING
Helps meet the training requirements for hazardous waste treatment, storage
and/or disposal facility personnel. Restricted - Standard Oil Company and Affiliates only.
3021755SL2CC
SLAC
Sound
Color
20 Min.
1981
R.C.R.A. - RESOURCE CONSERVATION RECOVERY ACT
Designed to introduce middle and upper management personnel to the hazardous
waste requirements of the R.C.R.A. of 1976 as amended in 1980.
Restricted - Standard Oil Company and Affiliates only.
3021756SL2CC
SLAC
Sound
Color
23 Min.
1981
REASON TO LIVE
Common sense and good judgement are two things that dissolve quickly when
mixed with alcohol, and a person's reason to live can take a back seat to the
temporary exhilaration of drinking. Sergeant Jack Ware cites startling
statistics about the body's tolerance to alcohol and what you, as a friend or
host, can do to prevent a potential tragedy.
Restricted - Standard Oil Company and Affiliates only.
10Q1034M96PC
16mm
Optical Sound
Color
25 Min.
1981
LEHMAN 01386
17
RESCUE TRAINING
This production is intended for use in reviewing rescue techniques found in
"The International Manual of Basic Rescue Methods," by Dawson Nethercutt. The
program covers ropes and knots, casualty handling, rescue from upper stories,
block and tackle and davit lashing, and field practice. The program can be
viewed in sections with practice in between. Supplementary materials
available through Dawson Nethercutt, Route 4, Box 203A, Chapel Hill, North
Carolina 27514. Mr. Nethercutt's phone is (919) 942-3886.
Restricted - Standard Oil Company and Affiliates only.
2021591VA8C
,
VT Sound
Color
95 Min.
1981
02 Videotape Program
RESPIRATORY PROTECTION TRAINING
Different respiratory equipment is available for on the job protection.
to inspect, test, and use this equipment is explained.
Restricted - Standard Oil Company and Affiliates only.
2021682VA8C
VT Sound
Color
32 Min.
1979
How
RIGGING HIRE ROPE SLINGS
Program presents safe recommended methods for securing maximum use for wire
rope slings. The skills required to select and properly use slings are
portrayed in careful detail.
Restricted - Standard Oil Company and Affiliates only.
2020375VA1C
VT Sound
Color
18 Min.
1974
.
ROOM TO LIVE
. Sgt. Jack Ware, a Michigan State Trooper, narrates this program on why
automobile seat belts should be used.
Restricted - Standard Oil Company and Affiliates only.
1000987MP6PC
16mm
Optical Sound
Color
27 Min.
1979
ROOM TO LIVE II
Emphasizing that seatbelts are still the most effective protection against
injury or death in automobile accidents, Sgt. Jack Ware delivers poignant
accounts of people who heard his words but failed to heed his message-huckle
up and live.
Restricted - Standard Oil Company and Affiliates only.
1001102MP6PC
16nm
Optical Sound
Color
28 Min.
1982
LEHMAN 01387
18
SAFE FORKLIFT OPERATION
This program illustrates dangers that are encountered when a forklift truck is
not properly operated. Numerous simulated accidents are viewed. At the end
of the program is a summary of safety points including cartoon slides and
narration.
Restricted - Standard Oil Company and Affiliates only.
2020709VA1C
VT Sound
Color
25 Min.
1973
01 Videotape Program
SAFE PRACTICES OF LOADING AND UNLOADING HOPPER CARS
Safe work procedures involved while loading and unloading hopper cars.
Restricted - Standard Oil Company and Affiliates only.
2020713VA1B
VT Sound
Bl. 4 Wt. 32 Min.
1973
01 Videotape Program
SAFE PROCEDURE FOR LIGHTING GAS FIRED VESSELS
The purpose of this presentation is to discuss basic operating practices for
the safe lighting of gas fired vessels. Available as a slide program under
No. 24057
Restricted - Standard Oil Company and Affiliates only.
2021783VA8C
VT Sound
Color
20 Min.
1980
SAFE TANK CLEANING
Program is intended as a guide for cleaning a stationary storage tank from
initial planning stages through the completed job. Program designed for the
person who will have all {or part) of the responsibility of supervising the
cleaning .and doing it safely. Upon completion, viewer should be able to
describe planning steps, considerations prior to opening a tank, various
ventilation methods, and the importance of flammable range, threshold limit
value, oxygen deficiency, and permit procedures. Viewers should be able to
also list most common hazards associated with tank cleaning. Supplemental
materials available from Howell Training Company, 5201 Langfield Road,
Houston, Texas 77040.
Restricted - Standard Oil Company and Affiliates only.
3021604SL2CC
SLAC
Sound
Color
100 Min.
1981
LEHMAN 01388
19
SAFER BELT, A
Having and utilizing proper fall protection equipment is viewed. Belts,
lanyards, snap hooks are covered in this basic safety program.
Restricted - Standard Oil Company and Affiliates only.
2021666VA8C
VT Sound
Color
30 Min.
1982
SAFETY AT THE SPILL SCENE PARTS 1 and 2
Part 1 deals with employee and employer responsibility at the spill scene
whether gaseous or liquid. Working safely at the spill scene is discussed.
Part 2 deals with spill fires. Confined spaces and handling small boats.
Methods employed to extinguish fires along with equipment requirements are
explained for each segment.
Restricted - Standard Oil Company and Affiliates only.
2021764VA8C
VT Sound
Color
50 Min.
1980
SAFETY, ISN'T IT WORTH IT
Program gives us a dramatic, intensive look at potential hazards and the
appropriate safety precautions in any lab. It's an ideal accident prevention
aid for medical, clinical, educational, and industrial lab facilities.
Restricted - Standard Oil Company and Affiliates only.
1001050MP6PC
16rren
Optical Sound
Color
15 Min.
1981
SAFETY PROCEDURES - EQUIPMENT LOCKOUT AND RESPIRATORY EQUIPMENT
Program is in two parts. In the first, procedures for tagging equipment prior
to performing maintenance or repairs are explained. In the second part, an
explanation of selecting, use and care of repirators in the realistic setting
of a chemical plant is seen.
Restricted - Standard Oil Company and Affiliates only.
2021481VA9C
VT Sound
Color
25 Min.
1981
SCAFFOLDS
Hazardous characteristics of scaffolds are covered in this OSHA Safety
program. Supplementary materials available. For videotape version order
No. 2021650.
Restricted - Standard Oil Company and Affiliates only.
1001092MP6PC
16mm
Optical Sound
Color
14 Min.
1982
LEHMAN 01389
20
SECONDS TO LIVE
Defensive driving is more than just a catch phrase. It's that extra second
you take to make a complete stop at a red flasher. It's the moment you spend
dropping back to a safe distance when following another vehicle, and it's not
taking for granted that the other driver knows the rules of the road.
Restricted - Standard Oil Company and Affiliates only.
1001036MP6PC
16mm
Optical Sound
Color
32 Min.
1981
SEE A PIN
Designed to carry the fire prevention story to the average family in the home.
Smoking, playing with matches, bad housekeeping, electrical circuits and
improper fusing are the main causes of home fires, and they are the topics on
which the plot revolves.
Restricted - Standard Oil Company and Affiliates only.
1000473MP6PC
16mm
Optical Sound
Color
14 Min.
1968
SLIPS AND FALLS
In the U.S.A., over 200,000 workers are injured every year on the job as a
result of slip and falls. Over half of these accidents happen on a level
surface. This program explains how to minimize the chances of a fall and the
techniques designed to prevent this type of recurring accident on the job.
Restricted - Standard Oil Company and Affiliates only.
1001115MP6PC.
16mm
Optical Sound
Color
26 Min.
1984
SOUND OF SOUND
Program presents the argument for the use of hearing protection effectively by
relating the problem of hearing loss in personal terms. Workers candidly
explain how they have difficulty speaking with their families, talking over
the phone, or keeping up with group conversations because they cannot hear
clearly. Available in videotape under number 2021461VA8C.
Restricted - Standard Oil Company and Affiliates only. '
1000941MP6PC
16mm
Sound
Color
15 Min.
1979
LEHMAN 01390
21
STATIC ELECTRICITY GENERATION ACCUMULATION AND CONTROL
This program takes the trainee from a basic understanding of the presence and nature of static electricity to detailed explanations of techniques for
eliminating the fire and explosion hazards of static charges. Explained in
the build up of charges, conductance in solids and liquids, charge generation
in liquids through turbulence, and agitation.
Restricted - Standard Oil Company and Affiliates only.
3021754SL2CC
SLAC
Sound
Color
30 Min.
1978
STEP RIGHT UP
With a lightbulb in one hand and a ladder perched precariously on a wooden
crate, Ernie does a swan dive when the ladder breakes through the crate. This
is just one mishap on ladder safety, which handles this serious topic with a
light touch.
Restricted - Standard Oil Company and Affilates only.
1001053MP6PC
16mm
Optical Sound
Color
19 Min.
1977
STICK IT IN YOUR EAR
A series of comic skits explains the Inconvenience and hazards of hearing loss. Included are: Difficulties in socially dealing with people, inability
to perform some jobs and hear warnings. Ear plugs or muffs are advocated as
solutions to filter out damaging high-frequency noise.
Restricted - Standard Oil Company and Affiliates only.
1000950MP6PC
.
16mm
Optical Sound
Color
10 Min.
1978
SURVIVING WINTER ORIVING
Produced especially for drivers of commercial vehicles, the film is based on
the National Safety Council's annual driving research. Safety information on
load factors, skidding, winter handling of vans, and smaller vehicles is
included.
`
Restricted - Standard Oil Company and Affiliates only.
1000976MP6PC
16mm
Optical Sound
Color
10 Min.
1979
TESTING FOR HAZARDOUS ATMOSPHERES
Detection of flammable toxic liquids and vapors with proper test equipment is
explained. In addition the "hot work" procedure is covered for welding,
grinding, and wessel entry situations.
Restricted - Standard Oil Company and Affiliates only.
2021681VA8C
VT Sound
Color
27 Min.
1982
LEHMAN 01391
22
THAT FEELING QF FALLING
Describes falls from stairs or near glass doors, how they happen, and how to
prevent them. Prevention measures shown in the program include installation of
handrails and slip-resistant material on stairs, and the use of colorful
decals to make glass more visible.
Restricted - Standard Oil Company and Affiliates only.
2021373VA8C VT
Sound
Color
12 Min.
1980
01 Videotape Program
THAT'S THE RULE PARTS 1 AND 2
Program covers the enforcement of safety rules and practices by first line
supervisors and other middle level managers. Supplementary materials
available.
Restricted - Standard Oil Company and Affiliates only.
1001119MP6PC
`
16mm
Optical Sound
Color
30 Min.
1983
THINK BEFORE YOU REACH
That's the best advice you can get to avoid a serious hand injury. Sounds
easy enough to follow - our hands are such remarkable tools that they do their
task so well, but we seldom give them much thought - until after they're
injured. The slides in this program are of actual injruies, and thos who may
become ill should be excused.
Restricted - Standard Oil Company and Affiliates only.
3021613SL2CC
SLAC
Sound
Color
15 Min.
1981
TO LAST A LIFETIME
This film is designed to prevent the most frustrating and costly accidents
plaguing industry - the back injury. This film deals with a person's
attitude, which is the primary cause of all the on-the-job accidents.
Restricted - Standard Oil Company and Affiliates only.
1001052MP6PC
16mm
Optical Sound
Color
16 Min.
1978
TO YOUR HEALTH
This training program provides an overview of the potential effects of
hazardous materials in the workplace and instruction in the use of personal
protective equipment and control techniques.
Restricted - Standard Oil Company and Affiliates only.
3021673SL2CC
SLAC
Sound
Color
45 Min.
1983
LEHMAN 01392
23
TOOLS
What hazards may be involved in selecting the wrong tool for your job are
explained in this OSHA program. Supplementary materials are available. For
videotape version order No. 2021656.
Restricted - Standard Oil Company and Affiliates only.
1001098MP6PC
16mm
Optical Suond
Color
18 Min.
1982
TRENCHING
What dangers are associated with trenching. Unguarded contact with utility
lines and cave-ins or ground slides are a few points covered in this OSHA
program. Supplementary materials are available. For videotape version order
No. 2021657.
-
Restricted - Standard Oil Company and Affiliates only.
1001099MP6PC
'
16mm
Optical Sound
Color
19 Min.
1982
TWO BREATHES TO
Safety program relating to oxygen deficient areas.
Restricted - Standard Oil Company and Affiliates only.
2021597VA8C
VT Sound
Color
6 Min.
' 1980
USE AND CARE OF BASIC TOOLS
This program is very basic in its treatment of tools, their use and care.
Do's and Don't1s are stressed for the safety of the individual and the
protection of tools. The discussion ranges from screwdrivers to electrical
and air-operated tools. This is a slide-booklet program.
Restricted - Standard Oil Company and Affiliates only.
3020809SL2CC
SLAC
Sound
Color
25 Min.
1975
USING HEARING PROTECTION DEVICES
Program explains the proper use and care of the most commonly used hearing
protection devices. Available as a slide program under No. 2021570.
Restricted - Standard Oil Company and Affiliates only.
2021569VA8C
VT Sound
Color
10 Min.
1982
LEHMAN 01393
24
WALKING AND WORKING SURFACES
The work place itself is hazardous if a worker cannot walk through it safely
and leave it quickly and easily. Workers need to know safety principles for
floors, stairways, other walking and working surfaces, exits. OSHA Standards
are covered. Supplementary materials available. Videotape version available
under No. 2021645.
Restricted - Standard Oil Company and Affiliates only.
1001087MP6PC
16mm
Optical Sound
Color
15 Min.
1982
WATCH THE WIRES
An educational film which illustrates the hazards of operating heavy equipment
near high voltage wires. Stresses the fact that construction equipment can
operate near electric lines safely if proper precautions - such as the minimum
distance between equipment and wires - are observed. The film vidly portrays
the results of crane and live wire contact.
Restricted - Standard Oil Company and Affiliates only.
1000588MP6PC
16mm
Optical Sound
Color
12 Min.
1965
Available in Videotape
WELDING - CUTTING - BRAZING
Fires, explosions, gases, eye damage are but a few areas covered in this OSHA
Safety program. Supplementary materials are available. Videotape version
order No. 2021646.
Restricted - Standard Oil Company and Affiliates only.
1001088MP6PC
16mm
Optical Sound
Color
27 Min.
1982
WORKERS EYE, THE
The importance of eye protection and safety for workers is stressed in this
program. This critical task is best undertaken by the "Occupational Health
Team." Who these people are and what is involved is explained.
Restricted - Standard Oil Company and Affiliates only.
3021617SL2SC
SL
Silent
Color
15 Min.
1981
YOUR CUSHION FOR SAFETY
A concise overview showing how to put the five keys to space cushion driving
into practice. Program combines a summary of each key with a graphic on-road
demonstration of the most important driving skills and habits associated with
that key.
Restricted - Standard Oil Company and Affiliates only.
1001097MP6PC
16mm
Optical Sound
Color
17 Min.
1982
LEHMAN 01394
August 1, 1982 To All Users of Media Resources The attached General Catalog of Media Resources describes a collection of programs covering a wide range of interests and knowledge available on a loan basis from the General Office Media Center. It represents a consolidation of predecessor catalogs, supplements, and addenda through December, 1981. As additional programs are produced or acquired, we shall continue to publish addenda, supplements, or updated versions of the catalog. We anticipate that the detail and scope of the collection will continue to broaden, and hopefully, its value to you, the user, will increase. It is our hope that this new catalog will prove useful to you. We would be pleased to hear from you if you have any questions or suggestions which would enable us to improve the catalog in concept, content, or format. Request for or questions relevant to programs in the Media Center collection should be referred directly to:
Standard Oil Company (Indiana) Media Center, Mail Code 2601 200 East Randolph Drive Chicago, Illinois 60601 Your interest is appreciated.
Walter H. Smorowski Manager, Meeting Facilities and Services Mail Code 2601 WHS/jh Attachment
LEHMAN 01395
O rd e i^ g Inform ation
Instructions for Use
This Catalog is organized to make the task of finding a specific Media Resource as easy as possible. All material of a broad subject area are segregated under a MAJOR subject heading. These broad or MAJOR subject headings are further broken down into Sub-headings or subjects within the MAJOR headings. The program descriptive details are arranged herein alphabetically by MAJOR Subject and alphabetically by sub-headings within the MAJOR areas.
Each title in this catalog includes:
Major Subject
M arketing
Sub Heading.
M ARKETING-SELLING
Program TKte
hettger story *
Synopsis
Supplementary Matai lal Available ,
.....
K
Ttlto Number ___ -- ------------------------- -- ------ *
Media Formel, Blact & White or Color. Length In Running Tim a-----------------p* Yeai of Production. SouncbSHent
K ey to Format
S T O R Y OF F R A N K B E T T G E R WHO W EN T FROM F A I L U R c TO S U C C E S S I N
S E L L I N G . H IG H L JG H T E O ARE H I S SECGM IN G AWARE O F THOSE THINGS
THAT HE WAS D O IN G WRONG. W H I C H C A U S E D H I M TO L O S E S A L E S . AND
H I S A S S U M IN G A MORE C O N F ID E N T S A L E S P E R S O N A L I T Y .
r e s t r i c t e d - s t a n d a r d o i l c o m p a n y and a f f i l i a t e s o n l y
IOOOOSSMP6PB
16MM O P T I C A L SOUND
B L A C K AND W H IT E 2 5 M IN
1959
16MM Motion Picture VT Videotape
SL Slides AC AudfocasEAt
SLAC FSAC
Slide Audloceeeette Rim Strip AudfocicMne
Media/Format Data
Recognition of the equipment you have available for presentation of a program is extremely important, in programs involving the video media it is essential that the make and model playback equipment are carefully checked and precisely specified in the order to assure receipt of the program package in a format compatible to your playback system.
How to Order
To order a program, complete the Request Form which is ihcluded at the rear of this Catalog. Phone orders in emergency situations are acceptable. Four order forms are furnished with each catalog. An additional form will be furnished upon confirmation of each incoming order. To expedite shipment a separate form should be utilized for each program ordered.
Normal delivery of your program requires a minimum of 7 to 10 days from receipt of your order at the Media Center. Please be guided accordingly in scheduling your programs. All motion picture film and videotape should be returned prepaid.
Completed order forms should be mailed to:
Standard OH Co. (Indiana) Meeting and Program Distribution Services Dept.
P.O. Sox 5910A Chicago, III. 60680
Phone inquiries may be directed to: Chet Dybowski Area Code (312) 856-4343
V
LEHMAN 01396
P ro g ra n A rd e r
Sand Order To:
Standard Oil Company (1ndiana)M/C 2 6 0 1
P.O . Box 591OA
Chicago. Illinois 60680
Ship Program To: _ _ ________________________________________ .
Zip.
Title of Program P ro n in Number Data: Required Supplementary Material Required:
Yes.
Mo.
Total Number
Playback Equipment for Program ICheck Boxes and Fill in Blank Lin n ):
Projectors
Motion Picture. Sound: Optical
Mabp Magnetic
None
Mrtrt*1
Slide.
Automated Slide Advance (Tone). Manual Slide Advance Only {Button}.
O Other (Deseribel.
Videotape Player Reel to Reel.
Cassette.
Make Make
.Model____________________ Tape Width Model_______________________________
Audio-Tape Player
Reel to Reel. Monaural
. Make Stereo___
Cassette. a Monaural
______ Make U Stereo___
___________ Model Playback Speed
----------- Model Playback Speed
L E H M A N 01397
Send Order To:
Standard Oil Company (Indiana) F .O . Box 59ID A Chicago, Illinois 60680
Ship Program T o : _____________________________
Zip_
Tide " f Program Prnoram Number fa ta - Rtiuyiirftri Supplementary Material Required:
Yes.
Date in he Returned
No.
Total Number
Playback Equipment for Program (Check Boxes and Fill in Blank Lines):
Projectors
Motion Picture.
______________________ Make_________________________ Model_____ __________________Film Size
Sound: Optical Magnetic
None
,
Slide. ------------- ------.Make________________________ Model------------------- Slide Size Automated Slide Advance (Tone). Manual Slide Advance Only (Sutton).
Other (Describe)__________________________________________________________________________
Videotape Player
Reel to Reel. ------------------- Make--------------------- Model________________ _____ Tape Width
Cassette. ______________________ Make________________________ M o d e l __________________________
Audio-Tape Player
C Reel to Reel. p Monaural
_______Make O Stereo___
Cassette. Monaural
______ Make D Stereo___
__________ .Model Playback Speed
___________Model Playback Speed
L E H M A N 01398
MS HA TRA INING
MSHA REQUIRED TRAINING
The Mine Safely and Health Act in Subchapter H, Part 48.28, Training and Retraining Miner's - Annual Refresher Training, requires that all. production employees of mines and mills receive a minimian of eight hours of "annual refresher" training. The refresher training must include as a minimum the subjects listed on the attached pages. This training can be accomplished by either holding an eight-hour training class (typically for all employees) at one time and location and covering all of the required subjects, or by covering one or two topics every month In a 45-minute to one-hour safety and training meeting.
Regardless of the method, employee attendance and the topics covered must be documented and maintained on file. Upon completion of all required refresher training each year, an MSHA 5000-23 form must be completed for each employee and a copy provided to the employees. (A sample of the 5000 23 form 1s attached. Please note Item 6 on the form.)
If you choose to Incorporate your annual refresher training in your monthly safety meetings (which Is recommended), documentation can be achieved in one of two ways. The simplest means is to pass around the meeting a sheet of paper with the subjects to be discussed at the top of the page along with the date, time and place, for each employee's signature. (An example page has been attached.) The other method is to have each employee initial and date the subject(s) under 5B of the 5000-23 form that have been completed. Keep the training documentation in your training file from month-to-month.
After all of the topics have been covered, the 5000-23 should be completed and each employee asked to sign. The white copy should be given to the employee and the pink copy maintained on file for two years. If all of the training 1s provided in one eight-hour class, the 5000-23 should be completed, signed by the instructor and employee and presented to the employees at the end of the training day.
New employee training is also required, and details of the training are provided in the attached training plan example. Please note that the requirements of the law can be met by using a variety of resources Including the S0C0 and CIM film lists as well as other sources of training materials available from vendors, equipment manufacturers, and from MSHA's training facilities in Arlington, Virginia and Beckley, West Virginia. An MSHA film list and ordering information have been provided.
LEHMAN 01399
It is important to note that these topics are subjects that should be discussed with employees whether there is a mandatory training law In effect or not. Operations mangement down to the first line supervisors should be regularly communicating with their employees. Safety and training neetings provide the additional opportunity for operations employees to take time out from regular work schedules to discuss their work, correct procedures, etc.
LEHMAN 01400
Cyprus Industrial Minerals L o c a t i o n _______________
SAFETY MEETING Topic(s)______________________________ ________________________________ Date
&ni* Shift(s)___________ Time of Meeting________ T o _________ p.m. The topic(s) discussed during this meeting may be used to comply with MSHA annual refresher training requirements. A list of topics required for annual refresher training as well as a copy of the complete training plan is available at the office for review. Please sign bdow indicating you attended this meeting.
LEHMAN 01401
HSHA TRAINING PROGRAMS
The following programs have been selected from the Mine Safety and Health Administration's catalog titled "MSHA Products and Programs for the Mining Industry - 1985:. The complete catalog is available from:
National Mine Health and Safety Academy P. 0. Box 1166 Beckley, West Virginia 25802-1166 (304) 256-3207 The programs listed below are considered the most relevant to our operations. Videotapes are available for purchase only through the Academy. Sixteen millimeter motion picture films and slide tape programs are available on a free loan basis from: U. S. Bureau of Mines Motion Picture Film Library 4800 Forbes Avenue Pittsburgh, Pennsylvania 15213 (412) 621-450G, Ext. 326 Ordering instructions are provided on the following page or contact the Talc Division Safety offices for assistance.
LEHMAN 01402
MSHA. TRAINING FILMS
Address 11 req u ests f o r loans o f film s o r f o r d e s c r ip tiv e catalogs to Motion P ic tu re s , MSHA, 4800 Forbes Avenue, P ittsburgh,. FA 13213. Give your o f f i c i a l connection w ith the group before whom the f i l e s w i l l be shown F I la* are shipped f r o s Pittsb u rg h by prepaid p a rc e l pose o n ly , f l l s a are LOANED FREE o f any co st to the borrower-- EXCEPT
th at the borrow er s i l t PAX RETURN POSTAGE AND FOR ALL LOSS OR DAMAGE TO FILM.
O n ly a d u lts who in d ic a te that they are reaponaible persona o r o f f i c i a l s o f a re s p o n sib le o rg a n iza tio n and who agtee to c o s t ly f u lly w ith the T i l s Borrower' s Agreement" nay borrow f l l n s . Because o f d ivided r e s p o n s ib ilit y , requests f o r the loan, o f f l l s a on beh alf of another peraon cannot be granted. The deaand In the ' U nited S ta te s f o r MSHA f l l n s la ao great that loans cannot be wade fo r sore- than a maximum o f 10 days nor to persons o r o rganisations In fo re ig n co u n trie s. However, u n less you s p e c ify th a t the f i l n Is needed f o r s p e rio d o f 10 days (o r a period not to exceed 10 d a y s), i t w i l l be scheduled fo r one day o n ly .
'
Make one o r nore a lte rn a te ch oices o f f ilm su bject and designate the dates of showing. I f a p erio d i s given w ith in which the f l l a can be shown on a d e fin it e date to be s e le c te d by us, o r i f s lt e m a t e choices of dates are sta te d , the chances of fin d in g a vacancy In tha f i l e schedule w i l l be g re a tly Increased. Please do not ask when c e r t a in f l l n s w i l l be a v a ila b le , fo r f i l s cannot be reserved u n t i l a p o s itiv e request la received g iv in g a date o r p eriod w ith in which the f ilm can be ahnm . I f . . f e a s ib le , have your requests reach MSHA a t le a s t two weeks before the showing. Many
f i l s are booked s i x month to a year In advance. MSHA endeavors to book f ll n s so the shipments w i l l a rx lv a a t t h e ir d e stin a tio n s the day before the shewing date.
When p lann ing re tu rn o f film s , tha fo llo w in g ra te Inform ation w i l l be h e lp fu l to you.
E d u c e tlo c a l I n s t itu tio n s and c e r t a in other n o n p ro fit o rg a n isa tio n s are e lig ib le under
the p a r c e l post ' l i b r a r y book r a t e . " Goal coopaa le e , commercial establishm ents,
I n d iv id u a ls , e t c .,.e a y use the "book r a t e ." Please contact your lo c a l Post O ffic e fo r
. exact rate inform ation.
-
' '
Should you wish Co purchase any o f these film s , send requests to the n a tio n a l Mine
.H e a lth A S a fe ty Academy , P.O. Box 1166, B cckley, WV 25801. Purchase requests n u t be
l a w r it in g (p re fe ra b ly on purchase order form s). No v e rb a l requests are accepted. By
purchasing MSHA produced film s , you agree th a t such film s w i l l be exhib ited In t h e ir
e n t ir e t y , w i l l not be shown f o r p r o f it o r commercial purposes, w i l l not be used as
p a rts o f other motion p ic tu r e s , w i l l not be re s o ld , and w i l l not be e le c tr o n ic a lly
reproduced. -
'
'
NO HDNET ORDER, CHECKS, OR STAMPS ARE TO BE SENT TO MSHA. OUTGOING POSTAGE COSTS ARE
BORNE BT MSHA.
.
Should you wish to present these film s on te le v is io n , you Bust obtain clearsnee from MSHA. To do so , you may contact the N a tio n a l Mine Health It Safety Academy, F .O . Box 1166, B cck le y , WV ZSB01.
REMINDER:
Borrower pays re tu rn postsge o n ly .
*
I f film s are not returned promptly^jrour borrowing p r iv ile g e s w i ll be withdrawn. Borrower w ist agree to a l l co n dltlo n a on "F ilm Borrow er's Agreement."
COMPLETE THE FOLLOWING INFORMATION: PLEASE PRINT
School or organizacin
Name and T i t l e _______ M a ilin g Address ______ Phone Mo.
(Street)
(C ity )
(State)
(Zip)
LEHMAN 01403
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(MB)
LEHMAN 01404
1
HSHA TRAINING PROGRAMS
ACCIDENT PREVENTION THROUGH EQUIPMENT GUARDING (COAL/MW1
Draws attention to need for proper safety guards on Industrial equipment
(including conveyors, drive units, motor shafts and other machinery with
exposed gears, pulleys, belts and hazardous moving parts). Shows various
types of safety guarding devices. Emphasizes proper installation,
maintenance and repair. Concludes by stressing*advantages of a well-planned
safety guarding program (aimed at getting workers directly involved in a
company's equipment guarding program).
MESA Sep 1976
11 min.
Cat No.: F863 or VC863
Price: F863 ($62.60) or VC863 ($26.50)
AIR HE BREATHE IN INDUSTRIAL ENVIRONMENTS, THE (CQAL/NNM)
Discusses composition and importance of air in relation to various working
environments. Describes industrial health (breathing) hazards encountered.
Explains need for evaluation of working conditions, for observation of
safety precautions and for protection of workers from noxious gases and
oxygen deficiency by using protective equipment and proper ventilation.
BuM Apr 1972
16 min.
Cat No: F841 or VC841
Price: F841 ($91.00) or VC841 ($26.50)
BREATHE AND L IV E : VENTILATION IN METAL AND NONMETAL HINES (MM)
Focuses of why mine ventilation systems are an underground miner's personal
lifeline. Shows components of mine ventilation systems (including main and
booster fans, air curtains, ventilation tubes, doors and regulators).
Emphasizes importance of good maintenance. Recreates several fatal
accidents caused by contaminated air, inadequate ventilation or failure to
warn workers away from unventilated "dead end" zones. Stresses importance
of frequent safety checks with instruments which measure quality and
quantity of ventilating air (a responsibility of mine management).
BuM Aug 1973
21 min.
Cat No: F845 or VC845
Price: F845 ($119.45) or VC845 ($26.50)
LEHMAN 01405
2
CONVEYOR BELTS - BE CAREFUL (MNH)
Depicts five of the most common accidents that can occur around belt
conveyors in the mineral industry. Outlines recommendations for prevention.
Describes safe working procedures for all workers. Stresses need for safe
mining equipment and facilities.
BuM Mar 1969
15 min.
Cat No: F836 or VC836
Price: F836 ($85.30) or VC836 ($26.50)
ELECTRICAL LOCK-OUT PROCEDURES (COAL/WH)
Accidental starting of equipment or the energizing of electrical power
circuits has caused many injuries and fatalities in the mining and milling
industry. Recreates some of these accidents and points out potential
hazards connected with specific jobs. Emphasizes need for immediate and
thorough training in proper lock-out procedures for all personnel who work
with or around electrical installations (including personnel who operate
electric-powered machinery and equipment).
MESA Nov 1976
11 min.
Cat No: F864 or VC864
Price: F864 ($62.60) or VC864 ($26.50)
FIRE FIGHTING IN THE MINERAL INDUSTRY (MNH)
Concerns techniques of fire fighting in noncoal mining and related
industries. Shows the classifications of fires (A, B, and C). Provides
Instruction on proper use of various types of extinguishers. Demonstrates
how to control fires by "sealing then off" with foam, asphalt and other
chemical sealants.
BuM Jul 1970
16 min.
Cat No: F827 or VC827
Price: F827 ($91.00) or VC827 ($26.50)
FRONT-END LOADER SAFETY (COAL/MNM)
Based upon records of actual mining accidents, describes some of the
fatalities and injuries that can occur in the use (and misuse) of front-end
loaders (particularly if the operator is inattentive, careless, disobeys
safety rules and/or takes unnecessary chances). Analyzes these accidents
and explains causes and preventive measures. Presents safe operating
procedures for various work assignments. Designed to motivate front-end
loader operators to adopt safe driving and operating habits and to develop a
positive attitude toward mine haulage safety In general.
'
MESA Jun 1976
14 min.
Cat No: F862 or VC862
Price: F862 ($79.65) or VC862 ($26.50)
LEHMAN 01406
3
GROUND CONTROL IN SURFACE MINING (COAL)
One of the most prevalent dangers facing new or inexperienced surface coal
miners is falling ground (or slope failure) involving highwalls and spoil
banks. Presents overview of ground control problems. Describes danger
signs and visible indicators that warn of impending earth/rock slides.
Emphasizes need for miners to learn how to recognize these conditions.
Outlines safety precautions and safe working practices miners must follow to
avoid accidents.
MSHA Apr 1980
8 min.
Cat No: F890 or VC890
Price: F890 ($45.50) or VC890 ($26.50)
HAZARD RECOGNITION AND AVOIDANCE IN SURFACE COAL MINING (COAL)
Miners who are inexperienced and unfamiliar with the working environment,
equipment and mining procedures are often exposed to potential safety hazards
for which they are largely unprepared. Describes some of the more common
dangers encountered (including failure of highwalls and spoil banks, slips
and falls, drilling and blasting and not wearing or using proper safety .
clothing or equipment). Addresses machinery/vehicle, mechanical/electrical,
welding/cutting (and other maintenance/repair) hazards. Gives examples of
danger signs and warnings which usually precede a hazard. Outlines safety
precautions needed to avoid the hazard. Emphasizes miners must learn how to
recognize and avoid unsafe conditions and situations by staying alert,
obeying company safety rules and following safe working practices at all
times.
MSHA May 1980
9 min.
Cat No: F891 or VC891
Price: F891 ($51.20) or VC891 ($26.50)
HAZARDS AROUND BINS AND HOPPERS (C0AL/MM4)
Stresses need for greater employee safety training (along with job and skill
training). Emphasizes that those who work around bins and hoppers must
become acquainted with the potential hazards of entering these and other
material storage areas. Encourages workers to follow safe and correct
operating procedures to avoid being buried alive and suffocating from a
cave-.in or loose material (particularly when barring down or loosening hung
up and bridged materials inside of bulk storage facilities).
MSHA Oct 1978
16 min.
Cat No: F868 or VC868
Price: F868 ($91.00) or VC868 ($26.50)
LEHMAN 01407
4
MAGIC OF F IR E , THE (CQAL/MNM)
Deals with fire, its composition, uses and control. Tabletop displays and
laboratory demonstrations illustrate how fires and explosions occur.
Describes the safe use and control of commonly used gases and flammable
liquids. Shows various industrial fires (and fire hazards in the home) and
gives instructions on fire prevention.
BuM Jan 1965
23 min.
Cat No: F809 or VC809
Price: F809 ($130.80) or VC8Q9 ($26.50)
OPEN-PIT MINING HAZARDS (MM)
Moving machinery and moving earth supply the basic ingredients for a variety
of possible hazards 1n mining ore from open pits. Uses staged accidents
(involving dump trucks, power shovels, front-end loaders, rail haulage and
highwall blasting) to show what happens as the result of workers'
carelessness, overlooked safety precautions and/or unsafe machinery and
mining methods. Explains why the accidents happened and stresses the
correct and safe way to perform various mining jobs to prevent future
accidents.
.
.
BuM Aug 1967
17 min.
Cat NO: F816 Or VC816
Price: F816 ($96.70) or VC816 ($26.50)
ORIENTATION AND INDOCTRINATION OF SAFE WORKMEN (MM)
Follows a group of new employees through preemployment testing, hiring and
actual working situations. The industry is a gypsum products manufacturing
plant, but the orientation and indoctrination policies and procedures may
easily be applied to other mining or manufacturing organizations. Takes
viewers on a tour of the plant and follows new employees through interviews,
physical examinations, classroom instruction and on-the-job training
sessions. Stresses job safety as an integral part of the production.
Highlights the value of accident prevention training for all employees.
BuM Jun 1966
17 min.
Cat No: F813 or VC813
Price: F813 ($153.60) or VC813 ($26.50)
SAFETY - A HAY OF L IF E (COAL/MM)
Dramatizes importance of developing safety habits and attitudes at work and
on the highway. Uses simulated accidents and "near accidents" to highlight
the importance of "living" safety.
BuM July 1968
21 min.
Cat No: F821 or VC821
Price: F821 ($119.45) or VC821 ($26.50)
LEHMAN 01408
s
SAFETY ON THE HOVE: TRUCK HAULAGE SAFETY (COARL/HItO
Hie camera conveys afcnosphere and movement around an open-pit mining
operation. Shows huge haulage trucks in action. Depicts how truck
operators encounter difficult, dangerous, emergency driving situations while
performing assigned duties. Points out existing and potential hazards of
truck haulage by reenactment of some of the most frequently-occurring
accidents. Explains causes of these accidents and outlines corrective steps
necessary to prevent their reoccurrence. Stresses on-the-job safety
training and a truck driver's personal safety responsibility throughout.
MESA Jun 1976
16 min.
Cat No: F861 or VC861
Price: F861 ($91.00) or VC861 ($26.50)
SURFACE BLASTING IN METAL AND KQIMETAL MINES (MW4)
Examines some of the most common hazards that may be encountered in surface
blasting operations (including ineffectively guarded blast sites,
insufficient warning systems, failure to take adequate cover, improper
drilling, loading, detonation and post-examination procedures). Uses a
documentary style (shot on location) to depict actual workers in real mining
situations. Recreates a blasting accident. Underlines various unsafe
conditions and work practices. Emphasizes need for greater safety
precautions in the use of explosives. Demonstrates proper and safe blasting
procedures. Affirms need for worker awareness and cooperation as the
principal means of avoiding the majority of blasting related accidents.
.
MSHA Oct 1980
18 min.
Cat No; F873 or VC873
Price: F873 ($102.40) or VC873 ($26.50)
UNDERGROUND BLASTING: SAFE BLASTING PROCEDURES IN METAL AND NONKETAL
UNDERGROUND MINES (MNM)
Deals with the use of explosives in underground blasting operations. Begins
with a dramatic reenactment of a serious blasting accident and continues on
to analyze the direct causes and extenuating circumstances of the accident.
Outlines appropriate safety procedures and protective measures needed to
prevent recurrence of this accident (and similar accidents). Follows a
blasting crew through various stages of underground blasting (drilling,
loading, detonation and the handling of misfires). Describes specific
safety practices that must be followed during each step. Stresses
importance of strict compliance with company and Federal explosive safety
regulations in all blasting operations.
MSHA Feb 1980
17 min.
Cat No: F872 or VC872
Price: F872 ($96.70) or VC872 ($26.50)
LEHMAN 01409
6
UNDERGROUND HAULAGE HAZARDS (M H)
Presents a broad overview of some of the more common factors which cause (or
contribute to) accidents involving both track and off-track hauTage. Points
out need for sufficient safely and task training, staying alert, learning to
recognize specific job hazards, correcting or reporting all dangerous
conditions, following safe haulage practices and obeying company safely rules
and regulations. Uses simulated haulage accidents (based on actual
occurrences) which realistically reenact haulage accidents.
MSHA Feb 1983
12 min.
Cat No: F875 or VC875
Price: F875 ($68.30) or VC875 ($26.50)
LEHMAN 01410
7
EQUIP IC NT OPERATOR TRAINING PROGRAMS
CRANE TRAINING SYSTEM Woodward Associates
1984 BuM Contract H0318009
Tape, slides, workbooks.
DIESEL-MECHANICAL HAUL TRUCK TRAINING SYSTEM Woodward Associates 1983
BuM Contract J0387221
Tapes, slides, tailoring guide, instruction guide, wookbooks.
FRONT-END LOADER TRAINING SYSTEM
Woodward Associates
-
1983
BuM Contract J0308034
Tapes, slides, tailoring guide, instructor guide, OJT instructor guide,
trainee guide, performance evaluation forms, performance tests, proficiency
demonstration sheet.
HOTOR GRADER TRAINING SYSTEM
'
Woodward Associates
1984
BuM Contract H03180Q9
*
Tapes, slides, instructor guide, study guide, operator guide, performance
evaluation form, proficiency demonstration sheets, progress tests.
RUBBER-TIRE DOZER TRAINING SYSTEM Woodward Associates 1984
BuM Contract H0138009
Tapes, slides, instructor guide, study guide, basic operator form, progress
tests.
LEHMAN 01411
8
SCRAPER TRAINING SYSTEM Woodward Associates 1984 BuM Contract H0318G09 Tailoring guide, instructor guide, proficiency demonstration sheet, progress test, answer sheet. TRACKED DOZER TRAINING SYSTEM Woodward Associates 1984 BuM Contract H031009 Note: The Academy's Publications Distribution Center is awaiting receipt of materials for this product.
LEHMAN 01412
>
LEHMAN 01413
This is a copy of a revised MSHA training plan. Please review. If you have any comments, suggested changes or questions, please call either Tom Flink or myself. If not, provide a copy to the union steward or employee representative. If an employee representative has not been designated you must post on an accessible bulletin board for at least two weeks. Call if there are any employee comments or questions. If your operation does not have at least two MSHA approved instructors, call my office. Approval can be made based on experience. The revised plan will then be submitted to MSHA for approval for the entire division.
LEHMAN 01414
Cyprus Industrial Minerals Company
EN G IN EER IN G DEPARTM ENT
W illow Crook Highway
Pott O ffice Box 977
Thro Forks, Montano 59752 T W X 910) 963.2480
Telephone 406) 285-3271
EX AM PLE
Today's date
W illiam C. Gardner D istrict Manager P O Box 25367 Denver, CO 80225
Dear M r. Gardner:
Enclosed are resumes for IS instructor certification and a copy of the training plan for your approval. Training m aterials are available through our Corporate Safety De partment for conducting the required training.
Certification of instructors for M SHA training is needed in order to proceed with the current training requirements. Thank you for your help in this m atter.
S in c e re ly ,
JS/m wc
Joe Supervisor
CYPRUS
LEHMAN 01415
EXAMPLE
Name: Joe Supervisor Occupation: M ill Foreman SS #: 999-99-9999 C ertification Requesting : IS Experience: 5 years milling experience
2 years supervising Schooling: High School - Jefferson High
Pine River, AZ 1 College - 2 years, Lancaster Jr . College Teaching: . instructors aid in several safety meeting subjects.
LEHMAN 01416
I
sa f e t y t r a in in g program
/r
FOR SURFACE MINERS
S
,
Company name _ Mine/mill name
/ C Y PR U S IN D U STRIA L M IN E R A L S Cfo.
G RA N D ISLAN D
MSH ID S 26-0012
A d d r e s s ________
;\ /
..
Person responsible for health'^and safety training at the mine:
N a m e M IN E/M ILL M A N A G ER ___________ ^ _________
P o s i t i o n M A N A G E R _______ ' __________' MSHA approved instructor.(s): '
P h o n e n u m b e r (707) 373-6666
Name
V '%
SU PERV ISO RS
'v i
\ / "V
i r. \
Courses qualified to teach
Location ^)^.where_,training will be given:
i.1 tf
iV.i
*
T h e a p p r o x i m a t e ' ' n u m b e r o f m i n e r s e m p l o y e d ; _____________ '
4* / Training periods; Ea ch new miner will receive 24 hours of training
in the/subjects listed;' the annual refresher training for
experienced miners will total eight hours per year. New miner
trainihgynay be divided into 8 and 16 hours segments. The first 8 hours wi|l include the mandatory preassignment training with
the remaining 16 hours being administered within 60 days.
Annual refresher training will be conducted at monthly safety
meetings or once pec year* at management's discretion.
Qualification of trainers; All formal courses will be conducted by MSHA-approved instructors; new task safety training will be conducted by qualified persons.
i LEHMAN 01417
A D D R ESSES FO R REQ U ESTIN G M SHA INSTRUCTO R C ER T IFIC A T IO N
RO CKY M O UNTAIN DISTRICT
W illiam C. Gardner D istrict Manager P O Sox 25367 Denver, CO 80225
NORTH EA ST ER N DISTRICT
Michael P. Trainor D istrict Manager 4800 Forbes Avenue Pittsburgh, PA 15213
SOUTH EA ST ER N DISTRICT
Horst S. Gottschalk D istrict Manager 228 West Valley Ave. Room 102 Birmingham, A L 35209
SOUTH C EN T R A L DISTRICT
MONTANA NEW JE R S E Y A LABAM A
Wayne D. Kanack D istrict Manager 1100 Commerce St. Room 4c50 Dallas, TX 75242
W EST ER N D ISTRIC T
Thomas C. Lukins D istrict Manager Alameda Federal Center 620 Central Ave. Building 7 Alameda, CA 94501
.
NEBRASKA C A LIFO RN IA /N EV A D A
LEHMAN 01418
Sa f e t y t r a i n i n g p r o g r a m FOR SURFACE MINERS
C o m p a n y n a m e ____________________________________________________ M i n e / m i l l n a m e ____________________________.__________ M S E A ID # A d d r e s s ____________________________________________ _
Person responsible for health and safety training at the mine:
N a m e _______________________________________ _ _ P o s i t i o n ______________________________________ _ P h o n e n u m b e r ___________
MSHA approved instructor (s): Name
Courses qualified to teach
Location(s) where training will be given:
T h e a p p r o x i m a t e n u m b e r o f m i n e r s e m p l o y e d : ____________ ;________________
Trai ni ng periods: Ea c h new miner w i l l receive 24 hours of training in the subjects listed;' the annual refresher training for experienced miners will total eight hours per year. New miner training may be divided into 8 and 16 hours segments. The first 8 hours will include the mandatory preassignment training with the remaining 16 hours being administered within 60 days. Annual refresher training will be conducted at monthly safety meetings or once per year, at management's discretion.
Qualification of trainers: All formal courses will be conducted by MSHA-approved instructors; new task safety training will be conducted by qualified persons.
LEHMAN 01419
LEHMAN 01420
SUBJECT
Electrical hazards
First aid
How to recognize and avoid hazards
Mandatory health and safety standards Prevention of accidents
TRAINING PLAN: ANNUAL REFRESHER
OBJECTIVES
TRAINING METHODS
Instruction on the hazards involved when working with, near or around any machine or equip ment powered by electricity and
proper procedures to avoid them.
Lecture discussion
demonstration or slide-tape program
Instruction on the most common conditions requiring first aid treatment: shock, bleeding, fainting. Location of first aid supplies.
Lecture and discussion
demonstration slide-tape program
Identification of hazards common to the mine/mill. Instruction on safe work procedures.
Lecture and discussion or slide-tape program. Demonstration
Instruction on Federal standards Lecture and
pertinent to miners' tasks;
discussion
Explanation of Company safety
rules
Instruction on accident prevention, causes & accident review.
Lecture and discussion
COURSE MATERIAL
Company safety rulebook; dummy switch box, fuses, safety clamp, lock, key
METHOD OF EVALUATION
Quick Check Test
Splints, bandages
Quick Check Test
Company safety rulebook, list of unsafe acts and conditions. Boxes
Company safety rules. Federal standards
Quick Check Test
Oral response
Safety record Slide-tape show
Oral response
LEHMAN
TRAINING FLAN: ANNUAL REFRESHER
SUBJECT
OBJECTIVES
TRAINING METHODS
Authority and responsibility of supervisors and the rights
of miners
Instruction on the authority and responsibility of supervisors; the statutory rights of miners;
explanation of safety rules and procedures for reporting
hazards.
Lecture and discussion or slide-tape
program
Dust control and the use of respirators
Instruction on the dangers involved in dust hazards and how they can be controlled; the approved methods of protecting personal respiratory system; use
and care of respirator.
Lecture and discussion or
slide-tape program
Demonstration
Transportation controls and communication systems
Instruction on the hazards involved in m i n e / m i l l tr an sp or tation; safe procedures for working around mobile equipment;
communication systems at work.
Lecture and
discussion or slide-tape
program
Fighting fires
Instruction on fire prevention procedures; types of fires and fire extinguishers; use of fire
extinguishers; location of fire extinguishers and first aid supplies; site evacuation plan.
Lecture and discussion r demonstration, slide-tape
program
Protecting your hearing
Instruction on dangers of noise Lecture and
hazards; how hazards are identi discussion or
fied; different controls availa slide-tape
ble to protect hearing.
program
o to
COURSE MATERIAL
Company safety rulebook
METHOD 0F EVALUATION
Quick Check Test
Company safety rulebook. Respirator(s) used on property.
Company safety rulebook
Quick Check Test. Dmonstration valuation.
Quick Check Test
Company safety rulebook
Quick Check Test
Company safety rulebook.
Approved hearing protection devices used on property.
Quick Check Test
TRAINING PLAN: NEW MINER
SUBJECT
OBJECTIVES
________
TRAINING M E T H O D S ____
Authority and responsibility >f s u p e r v i s o r s and the rights of miners
Dust control and the use of respirators
Transportation controls and communication systems
Instruction on the authority and responsibility of supervisors; the statutory rights of miners; explanation of safety rules and procedures for reporting hazards.
Instruction on the dangers involved in dust hazards and how they can be controlled; the approved methods of protecting personal .respiratory system; use and carp nf respirator.
Instruction on the hazards involved in mi n e / m i l l tr an sp or t ation; safe procedures for wo rk ing around mobile equipment; communication systems at work.
Lecture and discussion or slide-tape program
Lecture and discussion or slide-tape program Demonstration
Lecture and discussion or slide-tape program
COURSE MATERIAL
Company safety rulebook
METHOD OF EVALUATION
Quick Check Test
Company' safety rulebook. Respirator(s) used on property
Quick Check Test. Demonstration evaluation.
Company safety rulebook
Quick Check Test
Fighting fires Ground control
Instruction on fire prevention procedures; types of fires and fire extinguishers; use of fire
extinguishers; location of fire extinguishers and first aid cn pp l TOP ;_eit-p P w a r n a t - i o n _ p 1 a n .
Instruction on basic ground control terms; description of basic slope failures and visual indications of potential hazards.
Lecture and discussion, demonstration, . slide-tape program
Lecture and discussion or slide-tape program
Company safety rulebook
Quick Check Test
Quick Check Test
L E H M A N 01422
Protecting your hearing
Instruction on dangers of noise hazards; how hazards are identified; different controls available to protect hearing.
Lecture and discussion or slide-tape program
Company safety rulebook. Approved hearing protection devices used on
property
Quick Test
Check
TRAINING PLAN
NEW MINER
SUBJECT
Electrical hazards
OBJECTIVES
TRAINING METHODS
Instruction on the hazards involved when working with, near or around any machine or equip ment powered by electricity and proper procedures to avoid them.
Lecture discussion demonstration or sl id e- ta pe program
COURSE
METHOD OP
M A T E R I A L __________ E V A L U A T I O N
Company safety rulebook; dummy switch box, fuses, safety c l a m p , l o c k , kej
Quick Test
Check
First aid
Instruction on the most common, Lecture and
conditions requiring first aid discussion
treatment: shock, bleeding,
demonstration
fainting. Location of first aid slide-tape
supplies.
program
Splints, bandages
Quick Check Test
Explosives
**How to recognize and avoid hazards
*introduction to the work environment
Instruction on hazards related Lecture and
to-explosives, id en ti fi ca ti on of di sc us si on or
blasting agents, accessories,
slide-tape
storage and transportation of
program
explosives
Handouts and
Quick
simulated
Test
versions of
permissable
b l a s t i n g m a t e r is Is.
Check
Identification of hazards common to the mine/mill. Instruction on safe work procedures.
Lecture and discussion or slide-tape program. Demonstration
Company safety rulebook, list of unsafe acts and conditions. Boxes
Quick Check Test
Familiarize new employee with workplace; method of mining and milling observed and explained;
work rules and company policies explained.
Lecture discussion and tour of mine/mill
Company safety rulebook, personal protective equipment
LEHMAN 01423
**Health and safety aspects of assigned
tasks
Familiarize new employee to he
health and safety standards; explain work procedures, instruction on common accident causes.
** Mandatory preassignm ent t r a in in g
Tour of work site Company safety rulebook, personal protective
equipment
TRAINING PLAN: NEWLY-EMPLOYED EXPERIENCED MINER
SUBJECT
Mandatory health and safe ty standards
OBJECTIVES
Instruction on Federal
pertinent to mine/mill explanation of company rules
standards tasks; safety
TRAINING METHODS
Lecture discussion
COURSE MATERIAL
Company safety rulebook, Federal metal/ nonmetal standards
METHOD OF EVALUATION
Oral response
Introduction Same as New Miner program to work environment Transpor tatior Same as Ne w Miner program & communicatic n
Lecture
discussion slide-tape Lecture Slide-tape
show show
Same as New Miner program
Same as New Miner program
Quick Check Test
Authority and Same as New Miner program responsibility
of supervisors and miners' representative s
Lecture discussion Slide-tape show
Same as New Miner program
Quick Check Test
Fighting fires
Same as New Miner program
Lecture
Same as New
Slide-tape show Miner program
Quick Check Test
Ground controls
Same as New Miner program
Lecture
Same as New
Slide-tape show Miner program
Quick Check Test
Hazard recognition
Same as New Miner program
Lecture
Same as New
Slide-tape show Miner program
Quick Check Test
t
LEHMAN 01424
\
SUBJECT
Mandatory health and safety standards
TRAINING PLAN: ANNUAL REFRESHER FOR EXPERIENCED MINERS
OBJECTIVES
TRAINING METHODS
Instruction on Federal standards pertinent to miners' tasks; Explanation of company safety rules
Lecture and discussion
COURSE
METHOD OF
____ M A T E R I A L ___________ E V A L U A T I O N
Company safety rules, Federal standards
Oral response
Transportatior Same as New Miner program and communic ation
Lecture
Same as New
Slide-tape show.. Miner program
Quick Check Test
Fighting fires Same as New Miner program
Slide-tape show See New Miner
Quick Check Test
Ground control Same as New Miner program
Slide-tape show See New Miner
Quick Check Test
First aid
Same as New Miner program
Slide-tape show Lecture and discussion
Same as New Miner program
Quick Check Test
Electrical hazards
Same as New Miner program
Slide-tape show Lecture
Same as New Miner program
Quick Check Test
Prevention of Instruction on accident prevent Lecture
accidents
ion, causes & accident review. discussion
Safety record
Oral response
Slide-tape show
Protecting your hearing
Same as New Miner program
Slide-tape show
Same as New Miner program
Quick Check Test
Explosives
Same as New Miner program
Slide-tape show or lecture
Same as New Miner program
Quick Check Test
Dust control & use of respirators
Same as New .Miner p r og ra m
Slide-tape show Lecture and
demonstration
Same as New Miner program
Demonstration check, Quick
Check Test
LEHMAN 01425
1
TRAINING PLAN:
The training process outlined below i s for miners assigned to a task in which they have had no previous experience. The process i s a resu lt o f job c la ss ific a tio n s at the m ine/m ill and an analysis o f the hazards involved.
The matrix on Page 7 id e n tifie s the task safety training needed for each job c la s s ific a tio n .
The period of instruction required w ill vary due to the d iffe re n t learning lev els s k ills and a b il it ie s o f the individuals and the difference in complexity of d iffe re n t tasks and p ieces o f equipment.
SUBJECT
OBJECTIVES
Health and safety Provide instruction in the health and aspects and safe safety standards associated with job operating proced assignments ures for work tasks
equip., machinery
TRAINING METHODS
COURSE MATERIAL
METHOD OF EVALUATION
On s it e w /qualified instructor
Equipment related to Verbal response on
task assignment.
Company ru les.
Operating manual, Demonstrate a b il
checklist
ity to perform
safely
' supervised practice during non-product ion
Provide instruction and practice in Coaching by a
Machinery or equip On s it e observa
the safe operating procedures and
qu alified instructor ment related to task tio n . Demonstrate
health aspects on the equipment assoc
assignment.
a b ility to per
iated with the job assignment.
C h eck list.
form sa fe ly .
Supervised
Provide coaching and supervision on
operation during safe operating procedures and health
production
aspects o f the equipment associated
with the job assigned.
On-the-job with
Operating manual, On the job
qu alified supervisor Company safety rules observation.
-Machinery or equipment Demonstrate
proficiency
New or modified
machines and equipment
Provide instruction -in the safe operating procedures applicable to new or modified wquipemtn and machinery
On s it e demonstra
tion and discussion on new, d iffe re n t procedures
Operating manual on Answer questions
new, modified equip correctly and
ment, ch eck list
demonstrate
proficiency
i
LEHMAN 01426
PACKER
_O_R_E1__
HANDL
-_____
LABORATORY PERSONNEL
WAREHOUSEMAN
MAINTENANCE PERSONNEL
MILL OPERATOR
TASK TRAINING MATRIX
E-_R_
Cl
o IB
____
. ___-___,,___ 1
t a s k / duties
X X X X X X Clean-up X X X X X X Manual Handling o f Equipment
XX XXX
X
X Operate Front-end Loader X X Operate F o rk lift X Operate Power Sweeper
XXX XX
X
X X Inspect Equipment Repair Equipment and Machinery Welding
XX X
I n s ta ll Parts and Equipment Machining o f Parts X Lubrication
**
XX
X XX
Calibration Equipment Lock-out
1"
Maintain Equipment and Machinery
Operate Plant Control Panels
X X X X X X Inventory Material
-7LEHMAN 01427
LEHMAN 01428
TRAINING PLAN: HAZARD RECOGNITION
Before entering the operations end maintenance areas, o ffic e workers, s c ie n tific workers, d elivery persons and v is ito r s w ill be advised o f the dangers present in surface mining.
These persons w ill read and c e r tif y th at they understand a printed "Hazard Recognition Checklist" before entering these areas. A s ifte d copy o f the document w ill be kept on f i l e by the Company.
OUTLINE OF TRAINING PROCEDURE NEW TASK TRAINING
TITLE: F o rk lift Operator
DUTIES: Operate fo r k lift Inspect fork lift Lubricate fo rk lift
MATERIALS NEEDED: Company p olicy and rulebook
Hand tools
.
Lubrication to o ls and lubricants
Training manual for fo r k lift p a lle t
WHAT THE INSTRUCTOR WILL DO: 1- Discuss company p o licy and rulebook
2. Discuss tra ffic rules
3. Equipment orientation
4-. Explain parts, co n tro ls, sa fety d evices,
and gauges
3. Explain and demonstrate pre-operational check
6. Explain and demonstrate lubrication
a. Points
b. Levels
c. Tools
d. Procedure
e. Lubricant types
'
7. Explain and demonstrate sta rt-u p , operation,
and shutdown
"
a. Removing p a lle ts from p a lle tiz e r
b. Placing and stacking f u ll and empty
p allets for storage
c. Loading and unloading p a lle ts from trucks
8. Explain hazards associated with operation
WHAT THE STUDENT WILL DO:
1. Read company policy and rulebook
2. Review tr a ffic rules
.
3. Read a l l fo r k lift training
4. Conduct pre-operational equipment check '
5. Simulate lubrication
6. Simulate operation
7. Operate under non-production conditions using
' an empty p a lle t
EVALUATION: 1. Student gives verbal response to a l l questions 2. Student explains a l l parts, gauges, and sa fety devices on fo r k lift
3. Student demonstrates pre-operation check 4. Student simulates lub rication procedure 5. Student demonstrates start-up , operation, and shutdown
Routine cycle steps sh a ll be performed without error for fiv e cycles
Retrain i f trainee cannot complete two aeries of fiv e error-free cy cles
Observation by experienced operator and/or supervisor during f i r s t day of operation
LEHMAN 0429
OUTLINE OF TRAINING PROCEDURE NEW TASK TRAINING
TITLE: Sacker-Trucker-Tableman
DUTIES:
Operates trackmobile to spot R.R. cars
Clean-up Operates fo r k lift Operates packer
MATERIALS NEEDED:
Company policy and rulebook
Clean-up to o ls
Cement sa ck s/p a llets
F ork lift/track m ob ile
.
Training manuals
WHAT THE INSTRUCTOR WILL DO: 1. Discuss company policy and rulebook
2. Explain and demonstrate clean--up procedure
and associated to o ls j 3. Explain and demonstrate operation of packer
a. Bag placement near packer
b. Placement of bag on packer
c. A ctivation o f packer
d. Hazards associated with operation
e . Use o f p rotective equipment
; 1
4. Discuss company policy and tr a f f ic ru les for fo r k lift and trackmobile operation
a. Equipment orien tation
-
b. Explanation of parts, controls, and
safety devices
c. Explain and demonstrate sta rt-u p , operation,
and equipment shutdown
d. Explain and demonstrate
1. pre-operation inspection
2. lubricant/fuel levels
3. lubrication process/types
i[
e. Indicate hazards and correct response to hazards associated with each equipment
function
WHAT THE STUDENT WILL DO: 1. Read company policy and rulebook
2. Review tr a ffic rules
.
3. Simulate clean-up procedure and use of to o ls
4. Simulate use of packer
5. Read fo r k lift training manual
- a. Conduct pre-operatlonal check
b. Simulate operation
c. Operate under non-production conditions
using empty p a lle ts
6. Read trackmobile training manual
a. Conduct pre-operational check
b. Simulate operation
c. Ride with experienced operator f or one day
d. Operate with experienced operator for one
day.
LEHMAN 01430
TITLE: Sacker-Trucker-Tableman (Cont'd)
EVALUATION: I . S tudent g iv es v e rb a l response to a l l q u e s tio n s 2. S tudent dem onstrates proper use o f packer 3. Student dem onstrates proper clean-up procedures and use of
asso ciated hand to o ls . 4. E x p lain p a r t s , gauges, and s a f e ty d ev ices on f o r k l i f t and
track m o b ile 5. Give v e rb a l response to p a r ts nom enclature on f o r k l i f t and
trackm obile 6. Dem onstrate p re -o p e ra tlo n a l check on f o r k l i f t and tra c k
mobile
ON FORKLIFT AND TRACKMOBILE: Routine cy cle s te p s s h a ll be perform ed w ith o u t erro r for five cycles
R e tra in i f tr a in e e cannot accom plish two s e r ie s o f f iv e e r r o r - f r e e c y c le s
O b serv atio n by ex p erien ced o p e ra to r an d /o r s u p e rv is o r d u rin g f i r s t day of operation
TITLE OF PERSONNEL CONDUCTING TRAINING:
LEHMAN 01431
OUTLINE OF TRAINING PROCEDURE NEU TASK TRAINING
TITLE: F in ish M ille r
DUTIES: 'A s s is t f in is h m ill o p e ra to r Regulate feed to m ills Inspect m ill equipment C ontrol conveyor m ateria l flow Complete equipment re p o rts Mixes Admix fo r s p e c ia l cements Equipment rep air Clean-up ' E le c tric a l Lockout Clear m aterial stoppages
.
MATERIALS NEEDED:
Company p o licy and rulebook Safety lock and hasp Hand to o ls fo r clean-up and r e p a ir Layout/diagram s of m ill room and a s s o c ia te d equipment (screw conveyors, e tc .)
WHAT THE INSTRUCTOR WILL DO: 1. D iscuss company p o lic ie s and ru le s
2 . Explain and dem onstrate the re g u la tio n of *
feed to compartment m ills
3. Explain and dem onstrate m ill equipment
inspection
4. Explain and demonstrate proper sequence or
m ill equipment startup and shutdown procedures
5. E xplain and dem onstrate Admix procedure
a. Type o f cement
.
b. Type o f Admix
c. P ro p o rtio n of Admix needed
6. Explain and dem onstrate use of hand to o ls in
equipment rep air
7. Explain clean-up procedures and use of hand
tools
8. Explain e le c tric a l lockout
a. When
b. Where
c. How
d. Communication with c e n tra l c o n tro l
9. Explain proper clearing of m aterial stoppages
when b lin k e r s ig n a l li g h ts a c tiv a te s on
a. Screw conveyors
b- Elevators
c. Etc.
WHAT THE STUDENT WILL DO: 1. Read company policy and rulebook 2. Study a ll layouts and diagrams
3. Listen to and watch a l l explanations and demonstrations respectively
4. Walk through m ill area and fam iliarize himself with a. Equipment layout
b. Control panels
LEHMAN 01432
TITLE: Finish M ille r (Cont'd) c . Lube p o in ts d. Disconnect points 5* S im ulate use of . 3 . Hand to o ls f o r clean -u p and r e p a ir b. 'Lubrication tools c. E le c tric a l lockout EVALUATION: 1. S tu d en t g iv es v e rb a l response to a l l q u e stio n s ' 2. Student dem onstrates the a b ility to perform a. Feed re g u la tio n to m ills b. S e q u e n tia l s t a r t up and sh u t down o f m ill equipment c. Equipment in sp ectio n d . Use c o r r e c t Admix fo r v a rio u s cements e. Equipment r e p a ir f t Lockout g. Clean-up
I h. C learing m aterial stoppages TITLE OF PERSON CONDUCTING TRAINING:
LEHMAN 01433
OUTLINE OF TRAINING PROCEDURE NEW TASK TRAINING
TITLE: Sack and Load Utilityman
DUTIES:
Uses hand/air tools Makes equipment repairs
E lectrical lockout Lubricates equipment Torch cu ttin g and welding
MATERIALS NEEDED: -
Company policy and rulebook Safety lock and hasp Hand/alr to o ls Lubrication tools; lubricants Torch cutting and welding equipment Blueprints/drawings/sketches
WHAT THE INSTRUCTOR WILL DO: 1. ,2
. 3. 4.
. 5.
6.
Discuss company policy and rulebook
Explain sack and load equipment layout via
b lu ep rin ts, diagrams e tc .
a. Equipment location
b. Disconnect points
t
c. Inspection points
d. Lubrication points
-'
Explain and demonstrate use of hand/air tools
In equipment repair
Explain and demonstrate e le c tr ic a l lockout a . Where
b. When
c . How
d. Communication with cen tral control
Explain and demonstrate lub rication
a. Points of
b. Tools used
c. Lubricants used
d. Maintenance schedule
Explain and demonstrate the use of torch
cutting and welding equipment
a. Transportation of
b. Storage of c. Use of
d. Maintenance of
e. Safety equipment used
WHAT THE STUDENT WILL DO: 1. Read company policy and rulebook 2. Review a l l b lu ep rin ts, diagrams, and sketches 3. A ttentively lis t e n to and watch a l l explanations and demonstrations respectively 4. Simulate a. Use of a ll tools b. Use of welding equipment c. Inspection procedure d. Lubrication procedure e. E lectrical lockout
LEHMAN 01434
TITLE: Sack, and Load Utilltym an (Cont'd) EVALUATION: 1. Student gives verbal response to a l l questions
2. Student explains and demonstrates a . Use o f a l l to o ls b . Use of w elding equipment c. Inspection procedure d. Lubrication procedure e . E lectrical lockout
TITLES OF PERSONNEL CONDUCTING TRAINING:
LEHMAN 01435
LEHMAN 01436
MAINTENANCE SKILLS TRAINING
The following maintenance and plant operations training programs are representative of the types of programs commercially available. The majority of the courses are self study programs designed to assist the employee in understanding a process or maintenance sk ill through workbooks and often videotape instruction. The vast majority of these courses stress safe work practices integrated into the training. A ll maintenance employees should be encouraged to augment their knowledge and ab ilities through skills training programs. The duPont programs are fa ir ly basic and should be understood by most employees with average reading ab ility. Assistance with ordering the duPont programs is available through the Talc Division Safety Department. Most of the programs can be ordered for preview.
LEHMAN 01437
DU PONT TRAINING MATERIALS
Introduction_________________________________________
The wide variety of training courses offered in this catalog was originally developed for use at Du Pont Company sites to train new employees and to maintain and upgrade existing employees' safety, maintenance, and plant operations skills.
These training programs were created to combat steadily rising training and operating costs, cope with the increased complexity of today's plants and their multitude of safety and operating problems, improve productivity, and overcome a shortage of skilled workers.
The self-study programmed instruction courses and videotapes, developed by teams of practical, on-the-job specialists, were field tested for effectiveness and then placed into plant and site use. Thus they were created by experienced industrial trainers for use in "real world'' work environments.
As examples of the diverse "real world" work environments for which these training courses were developed, the 170 facilities operated worldwide by Du Pont include not only chemical plants and refineries but also facilities to produce electronic connectors, plastic pipe, medical diagnostic instruments, fishing line, pharmaceuticals, and heat exchangers. In support of this large business, we operate and maintain warehouses, fleets of transportation equipment, surface mines, chemical and engineering laboratories, power generating equipment, and sales offices.
The practical, diverse, "real world" training experience gained by Du Pont in a
wide variety of industries has encouraged thousands of companies to use our training
programs to train their employees.
-
Du Pont offers self-study training programs in three different areas:
1 Safety.
2 F o rk lift T ru ck O peration.
3. M ain tenan ce a n d P la n t O perations Skills.
The sa fety trainin g program s teach supervisory and non-supervisory personnel how to develop safety observation techniques for eliminating unsafe acts, how to build a positive safety attitude, and how to perform routine jobs safely.
Introduction
Experience has shown that such training, when properly implemented, results in: Reduced injuries. Greater productivity. Improved labor relations. Lower workers' compensation payments. Better public relations. Improved management skills. Safety pays not only in these areas but also significantly impacts the bottom line. Good safety management is good business. At Du Pont, effective safety training has helped us become the recognized leader in reducing injuries and their costs to the lowest levels. It can provide your organization with similar benefits. The fo r k lift tru ck operator trainin g program ties the visual impact of videotape into a self-study programmed instruction course to maximize the training experience for forklift truck operators. It stresses the proper and safe operation of powered lift trucks and prevention of injuries. The m ain tenan ce a n d p la n t operations training program s cover subjects from pipe fitting, welding, gears and gearing, pumps, and steam traps to plant mathematics, distillation, boiler operation, and flow measurement The courses vary from those covering broad subjects, such as the Plant Operator Series or Reading Engineering Drawings, to specific areas of interest, such as scaffolding, mechanical seals, or thermal insulation. The emphasis is on general maintenance and instrument mechanics training as well as plant operations training. If you need more information after reading this catalog, please contact us at'one of the offices listed at the back of the catalog.
LEHMAN 01439
T ra in in g M e th o d s
Effective training methods involve interaction ofthe trainee with an instructor or materials. Programmed instruction courses provide interactive training and are inexpensive methnHc to teach safety, maintenance, and plant operations skills. Du Pont programmed instruction courses are now used by over 10,000 organizations throughout the world-
P ro g ra m m e d In s tru c tio n
What Is Programmed Instruction?______________________________________
Programmed instruction, or P.I., isa well-established self-study training method. Using a workbook and proceeding at his own pace, the trainee reads a block ofinformation and then gives an active response; for example, he may fillin a blank. He immediately confirms or corrects his reponse by referringto an answer sheet. Important concepts are reinforced by repetition. At the end ofthe course, a test measures how well the trainee has retained the material-
What Are the Benefits of PJ.?
Trainees learn more in lesstime with betterretention. Validation tests involving more than 1,000 employees in Du Pont plants demonstrated these benefits. Two groups oftrainees received the same course material: the firstgroup by P.I., the second by conventional teaching methods. The P.I. group covered the material in 25% less time and scored 10% higher on the same comprehensive test.
P.I. ismore cost-effective than conventional teaching methods. Since P.I. takes 25% less time, trainees spend lesstime in the training room and more time in productive on-the-job activities. Also, the courses themselves are reasonably priced, averaging approximately 52.50 per training hour. In addition, there isno need to hire outside instructors or take supervisors away from theirjobs to act as trainers.
P.I. can Jit into any work schedule. Because the P.I. courses do not require formally scheduled classrooms and instructors, training can be carried out to fitdemanding work schedules. A single training room can be used for many different courses at the same time. Most important, the trainee can move ahead at his own pace.
Overtraining iseliminated.
In d iv id u al co u rses c an be selected to fulfill specific tra in in g needs, n o m o re a n d no less.
Virtuallyallemployees can be trained with P.I. courses. Du Pont P.I. courses were written so that only very basic reading and computational skills are required. They are not limited to high school or college graduates.
LEHMAN 01440
Training Methods
V id e o ta p e s
What Is the Purpose of the Videotapes? Videotapes are being added to Du Pont's training materials product line to reinforce the effectiveness ofthe printed P I.training courses. These videotapes currently include topics such as safe forklifttruck operation, plant safety and security, and maintenance training. Before being approved for use in on-the-job training, the videotapes were developed and tested by experienced Du Pont trainers using workers at actual plant locations-
Du Pont's firstvideotape, "Behind the Mast: An Operator's Guide to LiftTruck Safety," covets the safe operation of forklift trucks- This comprehensive 70-minute videotape enhances the new four-unit p.f. course, "Forklift Truck Operator Training," to form a powerful training package. See page 25 for more details
.Dozens of videotapes will soon be introduced- Watch for new product announcements and special introductory offers-
a a
LEHMAN 01441
M a in te n a n c e a n d P la n t O p e ra tio n s T ra in in g
Da Pont, a leader in industrial crafts training, has developed one of the largest
curricula of general maintenance and instrument mechanics training as well as plant operations training courses available today. A total of 120 programmed instruction courses and one easy-reference handbook address a wide variety of training needs. Two management training courses, developed and used within Du Pont, are also
available.
. The self-study p.l. courses and handbook are designed for any employee with basic reading ability and computational drills.Like other programmed instruction courses, these training programs reinforce what the trainee has learned.
The wide variety ofcourse offerings allows a flexible training approach so that a course or set ofcourses can be specifically tailored to a particular need. Courses have been grouped into training areas as shown below:
Maintenance Training Carpentry
Electrical Work Instrumentation Insulating
Machine Shop Millwrighting
Pipe Fitting Rigging
Sheet Metal Work Welding
Operations Training Chemical Operation Powerhouse Operation Service Operation
Management Training Supervisory Problems
V enture A nalysis
Specific units can be selected for an introduction to a craft, a review ofa problem area for an experienced worker, or progressive mastery of the craft.
Thousands oforganizations have successfully used Du Pont P.L courses to meet
their vocational training needs. Here arejusta few examples:
.
Colorado Interstate Gas Co., Colorado Springs, CO With operations in six states and a work force that would lose40% ofits members to
retirement by 1988, Colorado Interstate Gas needed a training program that would ensure a high level ofcompetency for new employees, increased skills for current employees, and maintenance ofskillsfor workers who often lack direct supervision. The old training program just was not meeting these goals, so Colorado Interstate restructured itswhole approach to training: now 50 Du Pont P.L courses in materials
handling, pipe fitting, and other basic skills keep a far-flung work force functioning at a high level ofcompetence and help employees obtain skills needed to replace retiring co-workers. Colorado Interstate isalso impressed that the courses are freeof"cultural bias''and are useful to all workers.
LEHMAN 01442
Maintenance and Plant Operations Training
C o u rse L is t a n d T ra in in g A re a C ro ss R e fe re n c e
The foldout chart entitled "Course List and Training Area Cross Reference" shows each course and the training areas to which itapplies. Courses are listed alphabetically.
LEHMAN 01443
Num erical Index
Maintenance and Plant Operations Training
This section contains a listingof course titlesarranged by course number. Refer to the course descriptions (pages 34 to70) formore information about each course.
f
Course
.' '
"'
. .Number_______ Title__________
1
rr;. MaintenanceandOperationsTraining
3 MeasurementsforInstallationand '
f-jj. 'V\,' ' i&f.! .
jat)V.*1'
. , '`
' . Construction
.
4 MeasuringTools-- Calipers
'5 MeasuringTools-- Verniers
6 PalinBearings
7 Anti-FrictionBearings .
8 PipeFitting-- Pipe& Fitting
* ' '
'
' , -
Identification . 9 PipeFitting-- Measurement& Layout 10 PipeFitring-- Simple& RollingOffsets
' *
is*-,-*''' .
-.
Jc
i. IY * g'
11 Welding-- Qxyacetylene 12 PositiveDisplacementPumps '
13 SheetMetal-- LayoutPatterns 14 ThermalInsulation-- Pipe& Fittings
15 ThermalInsulation-- Equipment 16 Drills-- Selection,Checking&
Inspection
17 Drills-- RegrindingModification
j/ 18 SolidHand Reamers
k." 19 ExpansionHandReamers
A ' 20 SingleStageSteamJetVacuum
. Pumps-- Operation
.
- . '
21 SingleStageSteamJetVacuum 'Pumps-- TroubleShooting
IT ' . 22 MaterialHandling-- Crane& Hoist
fe
- Signals
..
-
Sf: ; =. ' - 23 MaterialHandling-- WireRope
Ht6?-'' .'-,,; .
.
;.`
; '.
IdentificationFittings -
25 "Lightnin"Mixers
.. --.
1 '.. ' . . ' - 26 GearsandGearing-- SpurGears
fr \ .
. ';,
. ''
27 HeldSketching . :28 CouplingAlignment(Shafts)
'..-
%Lv" V.-
''
.
. ;
'
-'
29 PlantMathematics-- WholeNumbers 30 PlantMathematics-- Fractions
31 PressureandItsMeasurement-- Basic
i* '
-
. Principles .
'
.32 PressureandItsMeasurement-- '
, . . .BourdonTubeOtherGages " 33 LevelMeasurement-- GageGlasses&
1'-:. ./
.-Floats 34 LevelMeasurement-- Buoyancy
,
tV-;./**t'-`V
^ '.`.V"-'
Displacers
:^
fc,.
' Course Number
Title
35 LevelMeasurement-- Differential
Pressure
36 LevelMeasurement-- Electrical Devices
37 FlowMeasurement-- BasicPrinciples
38 TemperatureMeasurement-- Basic
PhysicsandTerms
-
39 TemperatureMeasurement-- Scales andConversion
40 TemperatureMeasurement-- Thermometers
,
41 WaterTreatment-- BoilerFeedwater
47 IntroductiontoChromatography
48 ColorimeterOperation
49 PIantOperatorSeries-- Fundamentals
50 Filtration-- PlateandFrameHIter Presses
51 TitrationandItsGlassware
53 PrinciplesofCombustion
54 UsingaPitotTube
55 ChainsandSprockets-- RollerChains
57 MultistageSteamJetVacuumPumps--
Operation
.
58 PlantOperatorSeries-- BasicChemistry
'59 PlantOperatorSeries-- Equipment
60 PlantMathematics-- Decimals& Percents .
61 GearsandGearing-- GearRatios
62 SheetMetal-- Edging,Notching& Seams
63 PlantOperatorSeries-- Operaring Procedures
64 PipeFitting-- LayoutPractices
66 GearsandGearing-- Gearing ' Installation
67 TemperatureMeasurement-- Filled
ThermalSystems
.
68 Valves-- OperationandMaintenance
69 InorgamcChemistryforPlantOperators
71 GearsandGearing-- HelicalGears
72 FlowMeasurement-- PrimaryElements
73 PlantM athematics-- Area& Volumeof
Common Figures -
.
LEHMAN 01444
i Y!
Maintenance and Plant Operations Training
Course Number
Title
Course Number
Title
74 PlantMathematics-- NumericalPrefix 108 BoilerOperation-- BoilerEfficiency
& PowersofTen
109 ReadingEngineeringDrawings
75 MultistageSteamJetVacuumPumps-- TroubleShooting
76 GearsandGearing-- BevelGears
110 TemperatureMeasurement-- ThermocoupleTheory
111 ImpulseSteamTraps
77 AdjustableHandReamers
112 ChainsandSprockets-- Sprocketsand
78 Reading& PreparingSimpleGraphs
Drives
79 MechanicalSeals
114 PlantMathematics-- RightAngle
JO MaterialHandling-- ChainHoists
Trigonometry
J1 MaterialHandling-- WireRope Slings
115 PedestalandBenchGrinders
r
82 PlantMathematics-- Positive&
116 PrinciplesofDistillation
NegativeNumbers
117 WaterTreatment-- WaterTesting
83 PlantMathematics-- SimpleAlgebra
119 CentrifugalPumps
84 PlantMathematics-- Ratio& Proportion 120 InternalCombustionEngines
85 CalibrationAdjustments-- Zero,Span
121 BoilerOperation-- Shutdown
andlinearity
Procedures
86 ControlofStaticElectricity
122 Welding-- TungstenInertGas(TIG)
J
87 SteamandtheSteamGeneratingUnit
123 PipeFitting-- ManuallyCutting&
88 SteamTraps-- TestingPractices
ReamingPipe
89 MaterialHandling-- Knots
124 Dowtherm*Heating
90 WaterTreatment-- WaterChemistry 91 SteamTraps-- Installation
126 Distillation-- PracticalDistillation 127 ReadingElectricalSchematicDiagrams
92 FlowMeasurement-- Measuring
Elements
'
93 FlowMeasurement-- Integration
94 LevelMeasurement-- Electronic
128 BoilerOperation-- Start-UpProcedures 129 CompressedAirSystems--
Fundamentals
130 Valves-- Introduction
Devices
131 SteamTraps--Introduction
96 BoilerOperation-- MonitoringBoiler Conditions
132 CompressedAirSystems-- Centrifugal Compressors -
97 Scaffolds
98 GearsandGearing-- Worms andWorm Gears
133 CompressedAirSystems-- ReciprocatingCompressors
137 CostStewardship-- Unitl
99 PlantMathematics-- SquareandSquare 138 CostStewardship-- Unit2
RootTables
139 CostStewardship-- Unit3
100 TemperatureMeasurement-- Standards
& C alibration
' Management Training
102 SteamTraps-- TroubleShooting
140 SupervisoryProblems
103 Modes ofInstrumentControl
141 VentureAnalysis
104 DiscSteamTraps
105 ThermostaticSteamTraps 106 Float-ThermostaticSteamTraps
ReferenceHandbook 162 RiggingHandbook
107 InvertedBucketSteamTraps
LEHMAN 01445
Training Area Use Maintenance Training
Operations Training
Abstract Page Electrical Work Instrumentation Insulating Machine Shop M illwrighting Rigging Sheet Metal W ork W elding Chemical Operation Power House Operation Service Operation
C o u rse L ist a n d T ra in in g A re a C ro ss R eferen ce
Order Code
Course T itle
07 Bearings-- Ami-Friction
06 Bearings-- Plain
96 B o iler Operation-- Monitoring Bo iler Conditions
LOS B o iler Operation-- Bo iler Efficiency
128 B o iler Operation-- Start-UpProcedures
121 B o iler Operation-- Shutdown Procedures SS Calibration Adjustments-- Zero, Span and Linearity
55 Chains and Sprockets-- R oller Chains
112 Chains and Sprockets-- Sprockets and Drives
69 Chemistry, Inorganic-- for Plant Operators 47 Chromatography, Introduction to
48 Colorimeter Operation
53 Combustion, Principles of
129 Compressed A ir Systems-- Fundamentals
132 Compressed A ir Systems-- Centrifugal Compressors
133 Compressed A ir Systems-- Reciprocating Compressors 137 Cost Stewardship-- Unit 1
138 Cost Stewardship-- Unit 2
139 Cost Stewardship-- Unit 3
28 Coupling Alignment (Shafts) 116 Distillatiqn-- Principles o fDistillation
126 Distillation-- Practical Distillation
124 Dowtherm Heating
.
109 Drawings-- Reading Engineering Drawings
16 D rills-- Selection, Checking & Inspection
17 D rills-- Regrinding & M odification
86 Electricity-- Control of Static Electricity
127 Electrical-- Reading Electrical Schematic Diagrams
50 Filtration-- Plateand Frame Filter Presses 37 Flow Measurement-- Basic Principles
72 Flow Measurement-- Prim ary Elements '
92 Flow Measurement-- Measuring Elements
93 Flow Measurement-- Integration
26 Gears and Gearing-- SpurGears 61 Gears and Gearing-- Gear Ratios
66 Gears and Gearing-- Gear Installation
71 Gears and Gearing-- H elical Gears
76 Gears and Gearing-- Bevel Gears
98 Gears and Gearing-- W orm s and Worm Gears
78 Graphs-- Reading & Preparing Simple Graphs
115 Grinders, Pedestal and Bench
18 Hand Reamers-- Solid Hand Reamers 19 Hand Reamers-- Expansion Hand Reamers 77 Hand Reamers-- Adjustable Hand Reamers 103 InstrumentControl, Modes of
14 Insulation, Thermal-- Pipe & Fittings
15 Insulation, Thermal-- Equipment
'
Avg. Time (to s)
E G
Ocft 'S e
8. E
10 34 X
XX
8 54 X
XX
6 35
X
7 34
X
13 35
X
6 'A 35
X
8 'A 36
X
7 36
XX
12 37
XX
10 46
X
16 46
X
16 37
X
14 61
X
2`A 38
XXX
5 38
XXX
5 38
XXX
2'A 39 X X X X X X X X X X X X X
5 39 X X X X X X X X X X X X X
3 39 X X X X X X X X X X X X X
14 40
XX
6 61
X
8 40
X
4 40 X X X
XXXX
12 62 X X X X X X X
XX
4 `A 41 X X X X X X X
X
m 40
XXX
4 39 X
X XXX
7 62 X X X X
X
XX
13Vi 41
XX
8 42
X
X
XX
3 43
X
X
3 43
X
X
2 42
X
X
8 45
XX
11 44
XX
.9
44
XX
4'A 45
XX
6'A 43
XX
9'A 45
XX
14 62
X
4'A 53 X X X X X X X X X X
5 64
XX
X
2'A 41
XX
X
5 34
XX
X
11 St
X
X
25 68
XX
25 68
XX
LEHMAN 01446
Training Area Use Maintenance Training
Operations Training
Abstract Page Carpentry Machine Shop Sheet M etal W ork Chemical Operation Power House Operation Service Operation
C o u rse L ist a n d
T ra in in g A rea C ro ss R eferen ce
Orde: Code
C ourse T itle
120 Internal Combustion Engines
33 .Level Measurement--Gage Glasses & Floats
34 Level Measurement-- Buoyancy Displacers
35 Level Measurement-- Differential Pressure
36 Level Measurement-- Electrical Devices
94 Level Measurement-- Electrical Devices
80 M aterial Handling-- Chain Hoists
22 M aterial Handling-- Crane & Hoist Signals
89 M aterial Handling-- Knots
23 M aterial Handling-- W ire Rope Identification & Fittings
81 M aterial Handling-- W ire Rope Slings
Avg. Tim e (hrs.)
ac
i V
2u E
2
s Ui
JE
wer 3VT
faiO
290 *c
c40
iE 8.
sco 'fSiOb
I5
seo
W
2 46
XX
XX
2 Vi 49
X
XX
5 47
X
X
814 48
X
X
3'A 48
X
X
9 'A 49
X
X
2 49 X X X X X X X X X X X
X
1 0 X
XXXX
X
3 JO X
XXXXXXXX
X
3 JO X
XXX
2 JI X
XXX
29 Mathematics, Plant-- W hole Numbers 30 Mathematics, Plant-- Fractions 60 Mathematics, Plant-- Decimals & Percents 82 Mathematics, Plant-- Positive & NeganvcNumbets 83 Mathematics, Plant-- Sim ple Algebra 84 Mathematics, Plant-- Ratio and Proportion 73 Mathematics, Plant-- Area & Volume o fCommon Figures 74 Mathematics, Plant-- Numerical Prefix & Powers ofTen 99 Mathematics, Plant-- Squares and Square RootTables 114 Mathematics, Plant-- Right Angle Trigonometry 03 Measurements for Installation and Construction 04 Measuring Tools-- Calipers 05 Measuring Tools-- Verniers
14 J9 X X X X X X X X X X X X X
19 J6 X X X X X X X X X X X X X
25 J J X X X X X X X X X X X X X 4 J7 X X X X X X X X X X X X
10 J8 X X X X X X X X X X X X
10 J7 X X X X X X X X X X X X
5 JJ X X
XXX
XX
5 S6 X X
4 J8
XXX
X
8 J8 X X X X X X X X X X X X
10 J I X X X X X X X X X X
3 Jl X X X X X X X
X
VA Jt
XXXXX
X
79 Mechanical Seals 25 M ixers, "Lightnin"
. 14 J I 7 49
XX XX
X
08 Pipefining-- Pipe & Fitting Identification 09 Pipefitting-- Measurement & Layout 10 Pipefitting-- Simple & Rolling Offsets 64 Pipefitting-- LayoutPractices 123 Pipefitting-- M anually Cutting & Reaming Pipe 54 PitotTubc, Using a 49 Plant Operator Scries-- Fundamentals 58 Plant Operator Series-- Basic Chemistry 59 Plant Operator Series-- Equipment
14 54
36 J3
. 20
J4
V A J3
4 'A J3 2 69
16 60
12 J9
13 J9
XXXX XXX X XXX XXX
X
XX
XX XX XX XX
63 PlantOperator Series-- Operating Procedures
' 22 60
31 Pressure and Its Measurement-- Basic Principles
IS 61
32 Pressure and Its Measurement-- Bourdon Tube & OtherGages 8 61
119 Pumps-- Centrifugal Pumps
9 36
12 Pumps-- Positive DisplacementPumps
514 60
20 Pumps-- Single Stage Steam Je t Vacuum Pumps-- Operation 2 63
21 Pumps-SingleStage Steam Jet Vacuum Pumps-TroubleShooting 5 63
X X X X XX X XX
X X
XX XX X XX X XX
57 Pumps-- Multistage Steam Je t Vacuum Pumps-- Operation
6
75 Purops-MultistageSteam Je t Vacuum Pumps-Trouble Shooting n
32 32
X XX X
162 Rigging Handbook
-- 62 X X
X X X XX X
X
97 Scaffolds 13 Sheet Metal-- Layout Patterns
i 62 X X X X X X X X
18 63
X
LEHMAN 01447
C o u rse L ist a n d T ra in in g A rea C ro ss R eferen ce
Order Code
Course T itle
2 Sheet M etal-- Edgings, Notching & Seams
27 Sketching, Field 87 Steam and the Steam Generating Unit
131 Steam Traps-- Introduction 88 Steam Traps-- Testing Practices
"
91 Steam Traps-- Installation
102 Steam Traps-- Trouble Shooting
104 Steam Traps-- Disc Steam Traps
105 Steam Traps-- Thermostatic Steam Traps
106 Steam Traps-- Float-- Thermostatic Steam Traps
107 Steam Traps-- Inverted Bucket Steam Traps
111 Steam Traps-- Impulse Steam Traps
38 Temperature Measurement-- Basic Physics and Terms 39 Temperature Measurement-- Scales and Conversion
40 Temperature Measurement-- Thermometers
67 Temperature Measurement-- Filled Thermal Systems
100 Temperature Measurement-- Standards & Calibration
110 Temperature Measurement-- Thermocouple Theory 51 Titration and Its Glassware
130 Valves--Introduction 68 Valves--Operation and Maintenance 90 WaterTreatment--W ater Chemistry 41 WaterTreatment--Boiler Feedwater 117 WaterTreatment--W aterTesting 11 Welding--Oxyacctyicnc Cutting A Tacking 122 Welding--Tungsten.Inert Gas (T IG ) Management Training
140 Supervisory Problems-- Workshop & Reference Manual
141 Venture Analysis
Training Area Use
Maintenance Training
Operations Training
e
Machine Shop Sheet Metal Work Chemical Operation [Scn/ice Operation
Avg. Tim e (hrs.)
Im c0
2Jj
I
*
13 au
E X*.
'u aIWm. yo
< U Ul
"2c
so .5 15 3 aJi
12'4 63
X
16 4] X
XXX
414 64
2 65
X
414 65
X
3 64
X
2 65
X
2 40
X
2 68
X
1 42
X
VA 47
X
214 46
X
6 66
X
4 66
X
3 67
X
4 66
X
4 67
X
14 67
X
3 1 12 2 '4 6 214 4 13
69
69
69
70
69
70 70 70
XX XX
X X
cBO
"ecb
'Cso
iH L
so '5sbo
5 E 12
XX
XX
X
XX XX XX XX XX XX XX XX XX
XX XX
XX XX
SsO 5
X
X X
X X X X X X X X X
X X
3 a. o 4r3f3! XrU
X X X X X X X X X X X
X X X X X
-- 66
- 69
LEHMAN 01448
Maintenance and Plant Operations Training
Boiler Operation-- Monitoring Boiler Conditions Course No. 96 6 hours
Identification of normal furnace and boiler conditions by observation offlame
appearance and instruments: determination ofnormal and abnormal excess air by appearance offlame and by observation ofQ 3,CO2 meters, or steam flow-air flow meter; variations, ifany, ofboiler conditions with load changes such as: boiler exitgas temperature, feedwater flow, feedwater temperature, C O 2 and O3,steam flow-air flow,
furnace draft, boiler outlet draft, and windbox or undergrate air pressure, boiler water level, etc.
Related Instruction:
Other courses on boiler operation axe:
Course No. 108, Bailer Efficiency Course No. 121, Shutdown Procedures Course No. 128, Start-Up Procedures
Boiler Operation-- Shutdown Procedures
Course No. 121 6Vi hours
General procedures involved in boiler load reduction; taking a boiler offthe line; allowable cooling rate; boiler shutdown and draining of boiler, effect ofcooling rate on boiler water level; and identification of boilerparts such as chemical feed valve, drum vent valve, etc.
Related Instruction: .
Other courses on boiler operation are:
Course No. 96, Monitoring Boiler Conditions Course No. 108, BoilerEfficiency Course No. 128, Start-Up Procedures
Boiler Operation-- Start-Up Procedures
Course No. 128 13 hours
General procedures involved in boiler load increases; putting a boiler on the line;
allowable warm-up rate; boiler start-up; fillinga boiler with water, establishing a
minimum stable flame; and identification ofparts, such as pilot burner, manholes and
handholes, etc.
-
Related Instruction:
Other courses on boiler operation are: Course No. 96, Monitoring Boiler Conditions Course No. 108, BoilerEfficiency Course No. 121, Shutdown Procedures
LEHMAN 01449
Maintenance and Plant Operations Training
Compressed Air Systems-- Centrifugal Compressors Course No. 132 5 hours
Identification ofthe basic types ofrotary compressors: positive displacement and velocity head; purpose ofand flow through the principal centrifugal compressor parts; impeller, diffuser, and volute; multistage centrifugal compressor operation atboth
constant and variable speeds; the cause and correction for the operating condition of surge; control systems to provide compressor load control and surge control by variable discharge venting, variable discharge venting with variable inlet throttling, full inlet
throttling, and full discharge venting; compressor start-up procedure; operating observations; and compressor shutdown procedure.
Related Instruction:
Other courses on compressed air systems are:
Course No. 129, Fundamentals
Course No. 133, Reciprocating Compressors
Compressed Air Systems-- Fundamentals
Course No. 129 2l hours
Fundamentals of compressed airsystems: the airmixture of nitrogen, oxygen, and water vapor; the interrelationship ofairpressure, temperature, volume, water vapor, and dew point; uses ofcompressed air,and the purposes and flow sequence of filter, compressor firststage, intercooler, compressor second stage, aftercooler, aftercooler separator, after-aftercooler, after-aftercooler separator, receiver, and dryer.
Related Instruction:
Other courses on compressed airsystems are:
Course No. 132, Centrifugal Compressors Course No. 133, Reciprocating Compressors
Compressed Air Systems-- Reciprocating Compressors Course No. 133 5 hours
Identification and operating sequence ofthe basic parts of a reciprocating compressor; name, purpose, and airflow in each piece ofequipment ofa reciprocating compressor system; lubricated and nonluhricated compressors; drain traps; regulation ofcompressor capacity by inlet valve liftersand cylinder clearance pockets; compressor start-up procedure; operating observations; and compressor shutdown procedure.
Related Instruction:
Other courses on compressed air systems are:
Course No, 129, Fundamentals Course No. 132, Centrifugal Compressors
LEHMAN 01450
Maintenance and Plant Operations Training
Level Measurement-- Electronic Devices
Course No. 94 9M hours
Measuring and detecting the level ofliquids and solids with electronic devices; the principles of operation, applications and points ofinterest in the maintenance oflevel devices; using light source and phototube; utilizing ultrasonic vibrational waves;
detecting level using gamma-ray absorption; change in capacitance between a probe and a vesselcaused by changing the dielectric constant.
Related Instruction:
Other level measurement courses are: Course No. 33, Gage Glasses A Floats Course No. 34, Buoyancy Displacers
Course No. 36, ElectricalDevices
'
Level Measurement-- Gage Glasses ft Floats
Course No. 33 2Vi hours
Basic physics, terms, and operation oflevelsight and floatinstruments.
Related Instruction:
Other level measurement courses are: Course No. 34, Buoyancy Displacers Course No. 35, DifferentialPressure Course No. 36, ElectricalDevices Course No. 94, Electronic Devices
"Lightain" Mixers
Course No. 25 7 hours..
Highlights of the c o u rs e in c lu d e id e n tify in g " L ig h tn in " p o r ta b le - ty p e m ix e rs (Models ND, NC, NS, and NM) and their major parts; identifying,measuring, and selecting standard propellers; preparing the mixer shaft and in s ta llin g the propellers on the shaft; adjusting the mixer position; liftingand handling the mixer forinstallation or removal; identifying data needed for replacement ofdefective motor and mixer; using the "Operating Instructions" manual for disassembly, inspection, repair and reassembly of the mixer; and identifying the safety factors in performing thesejobs.
Material Handling-- Chain Hoists
Course No. 80 2 hours
Identification of the four basic types ofchain hoists; identificationofvarious parts of allhoists; recognition ofproper hook opening for various sizehoists; inspection of hoists; storage; proper hanging ofa hoist; and precautions.
Related Instruction:
Other material handling courses are:
Course No. 22, Crane A HoistSignals Course No. 23, Wire Rope Identification
A Fittings Course No. 81, Wire Rope Slings
Course No. 89, Knots
LEHMAN 01451
Maintenance and Plant Operations Training
m
M aterial Handling-- Crane & Holst Signals
Course No. 22 1 hour
Giving and taking hand signals for raisethe load, lower the load, stop, raise the boom, lower the boom, "dog everything," lower the load slowly, raisethe load slowly, swing
the load, and move crane forward or back.
Related Instruction:
Other material handling courses are: Course No. 23, Wire Rope Identification & Fittings
Course No. 80, Chain Hoists Course No. 81, Wire Rope Slings
Course No. 89, Knots
Material Handling-- Knots
Course No. 89 3 hours
Identification, use, and tying ofknots in fiber rope; identification ofthe parts ofa rope; identification, use, and tying ofoverhand loop, overhand knot, square knot, granny knot, thiefknot, bowline, bowline on a post,sheet bend, bowline on a bight, two half hitches, reverse hitches, buntline hitch, clove hitch, timber hitch, and barrel hitch; discrimination among binding knots, bends, and hitches-
Related Instruction: .
Other material handling courses are:
.
Course No. 22, Crane & Hoist Signals
Course No. 23, Wire Rope Identification & Fittings
Course No. 80, Chain Hoists
Course No. 81, Wire Rope Slings
..
Material Handling-- Wire Rope Identification A Fittings
Course No. 23 3 hours
Identifying the more commonly used wire rope fittings Including: thimbles, clips, open and closed sockets, wedge-type open sockets, anchor shackles, hooks, and pear links; fabricating an eye made with a thimble and dips; proper assembling of wedge-type socket; and identifying three commonly used loops or eyes.
Related Instruction:
Other material handling courses are: Course No. 22, Crane & HoistSignals Course No. 80, Chain Hoists
Course No. 81, Wire Rope Slings
Course No. 89, Knots
'
LEHMAN 01452
Maintenance and Plant Operations Training
M aterial Handling-- W ire Rope Slings
Course No. 81 2 hours
Identification of slings using one piece ofwire rope; identification ofmulti-leg slings; application of various slings and hitches; safe working loads ofslings; and 18 rules for guidance in the use ofwire rope slings.
Related Instruction:
Other material handling courses are: Course No. 22, Crane & HoistSignals Course No. 23, Wire Rope Identification & Fittings Course No. 80, Chain Hoists Course No. 89, Knots
Measurements for Installation and Construction
Course No. 3 10 hours
Use angles and straight lines.
Reading the scale on a steel rule to an accuracy of 1/64'; reading the scale on a micrometer to an accuracy of0.001';reading the scale on a protractor to an accuracy of30 minutes; specific techniques for correct placement and use ofthe measuring tools;
and instruction in the use ofa micrometer with a ratchet drive.
Measuring Tools-- Calipers
Course No. 4 3 hours
Identifying the sixcommonly used calipers; reading scales to an accuracy of 1/64* or 0.01*; and identifyingthe parts and use of: outside firmjoint calipers, inside firmjoint calipers, outside lock jointcalipers, inside lockjoint calipers, outside bow spring
calipers, and insidebow spring calipers.
Related Instruction: Course No. 5, Measuring Took-- Verniers
Measuring Tools-- Verniers
Course No. 5
Reading verniers on vernier calipers and micrometers-
Related Instruction: Course No. 4, Measuring Tools-- Calipers
lid hours
Mechanical Seals
Course No. 79 14 hours
Parts and their functions, types, and installation of
seals: balanced and
unbalanced seals; inside, outside, and sleeve-mounted seals; seal flushing arrangements;
key points in care and maintenance; materials used for various parts; and requirements
and techniques involved in mechanical seal installation.
Modes of Instrument Control
Course No. 103 11 hours
Elements, signals, and terminology ofcertain basic automatic control systems as ' applied in demonstrations ofopen and closed loops: on-off, proportional, proportional plus reset, proportional plus derivative and proportional plus reset plus derivative.
LEHMAN 01453
Maintenance and Plant Operations Training
Pedestal and Bench Grinders
Course No. 115 414 hours
Identification of the types of grinders and their parts; inspection of grinder guards, work rest, and grinding wheel; safety precautions; disassembly and assembly ofgrinding wheel; and checkout ofgrinder.
Pipe Fitting-- Layout Practices
Course No. 64 714 hours
How to locate and mark pipe and fittingcenterlines using common shop tools and handbook tables,with particular emphasis on butt welding fittingcenterlines.
Related Instruction:
Other pipe fittingcourses are: Course No. 8,Pipe ftFittingIdentification
Course No. 9, Measurement & Layout Course No. 10, Simple ft Rolling Offsets . Course No. 123, Manually Cutting ft Reaming Pipe
Pipe Fitting-- Manually Cutting ftBeaming Pipe Course No. 123 414 hours
The use of common pipe shop tools in manually cutting and reaming pipe: operation of pipe vises, and pipe cutters, and hand pipe reamers to fabricate cut lengths ofpipe free ofirregularities at the pipe cut; use of proper personal protective equipment; demonstration ofskillsin a practical exercise.
Related Instruction:
Other courses on pipe fitting are: Course No. 8,Pipe diFittingIdentification Course No. 9, Measurement ftLayout Course No. 10, Simple ft Rolling Offsets Course No. 64, Layout Practices
Pipe Fitting-- Measurement ft Layout
Course No. 9
A = 10 hours B=10 hours C=16 hours
Section A: Interpretation of orthographic and isometric single-line piping drawings. Use ofpipe and fittingsymbols for threaded, flanged, and welded piping systems. Use of dimensions to locate pipe and fittings on drawings.
Section it Calculation ofthe cut lengths of threaded pipe required to fabricate systems made with screwed fittingsand flanges. Use ofpipe fitting handbook tables to determine screwed fittingand flange allowances.
Section C- Calculation ofthe cut lengths of pipe necessary to make piping arrangements made with butt-and-socket welding fittingsand weld neck, slip-on, and lap-joint or Van Stone flanges. Use ofpipe fittinghandbook tables to determine butt-and-socket weld allowances and welding fittingand flange allowances.
Related Instruction:
Other pipe fitting courses are: Course No. 8,Pipe ftFittingIdentification Course No. 10, Simple diRolling Offsets
Course No. 64, Layout Practices Course No. 123, Manually Cutting di Reaming Pipe
LEHMAN 01454
Maintenance and Plant Operations Training
Plant Operator Series-- Fundamentals
Course No. 49 16 hours
Basic principles ofphysics with which allnew plant operators should be familiar:
concepts of weight, form, volume, temperature, pressure, density, specific gravity,
condensates, and vapors; conversion of "psi" to "feet of water" and "inches of
mercury" and vice versa; absolute, gauge, and atmospheric pressure, and vacuum;
effects oftemperature and pressure on gas volumes (Ideal Gas Laws); compression and
expansion; and the effects oftemperature and pressure on liquids, vapors, and
condensates-
.
Related Instruction:
Other courses in plant operatorseriesare: Course No. 58, Basic Chemistry
Course No. 59, Equipment Course No. 63, OperatingProcedures
Plant Operator Series-- Operating Procedures , Course No. 63 22 hours
Identification and general operating principles ofsome ofthe instruments used to measure and control plant processes, and how they function in an instrument loop.
The instruments discussed are: totalizingmeters, rotameters, manometers, transmitters and receivers, diaphragm motor valves, temperature and pressure controllers, and liquid level controllers.
Related Instruction:
Other coursesin the plant operator seriesare: Course No. 49, Fundamentals
Course No. 58, Basic Chemistry Course No. 59, Equipment
Positive Displacement Pumps
Course No. 12 5Vt hours
The identification of reciprocatingpositive displacement pumps by type ofpower end, displacing solid, number of pumping unite, type of pumping unit, and valve gear, and the identification ofthe common typesof rotarypositive displacement pumps by type of displacing solid. The operating principles ofboth types ofpumps are applied to elementary troubleshooting.
Related Instruction:
Other pump courses are: Course No. 20, Single Stage Steam Jet Vacuum
Pumps-- Operation Course No. 21, Single Stage Steam Jet Vacuum
Pumps-- Trouble Shooting
Course No. 57, Multistage Steam Jet Vacuum Pump$-~Operation
Course No. 75, Multistage Steam Jet Vacuum Pumps-- Trouble Shooting
Course No. 119, CentrifugalPumps
LEHMAN 01455
Maintenance and Plant Operations Training
Titration and its Glassware
Course No. 51 3 hours
An introduction to common types oflaboratory glassware and units ofvolumetric measurement and the steps in titratinga sample.
Using a Pitot Tube
Course No. 54 2 hours
Measuring static, velocity, and total pressures with a Pitot tube and manometers.
Valves-- Introduction
' Course No. 130 1 hour
The identification and operation ofmanual valves commonly used in the process industries: the gate valve, the globe valve, the check valve, and the plug cock; rising stem and nonrising stem; use ofthe globe valve for regulating flow; use ofthe gate valve as a shutoffvalve; and flow through a check valve.
Related Instruction: Course No. 68, Valves-- Operation and Maintenance
Valves-- Operation and Maintenance
Course No. 68 12 hours
The identification, function, construction, operation, and maintenance ofthe various types ofvalves in general use in piping systems; detailed coverage ofthe general appearance, construction, and function of gate, globe, and check valves; general .. coverage of plug, diaphragm, pinch, butterfly, three-way-flow, safety, pressure-regulating, control, multiport, and other less common valves; and general coverage of valve operation, installation, and maintenance.
Related Instruction: Course No. 130, Valves-- Introduction
Venture Analysis
Course No. 141
A systematic approach to business decisions, featuring interrelationships ofmarkets, marketing-strategy, costs and investment, economic criteria, and methods of venture analysis.
Water Treatment-- Boiler Feedwater
Course No. 41 6 hours
The "why" and "how" ofboiler feedwater treatment; the causes and effects of deposits, corrosion, and carryover; specific conductance; blowdown; internal chemical treatment
including sulfite, phosphate, and chelates; deaerating heaters; and sodium cation exchangers.
Related Instruction:
Other water treatment courses are: Course No. 90, Water Chemistry
Course No. 117,. Water Testing
LEHMAN 01456
eaiSmiSM
Maintenance and Plata Operations Training
Water Treatment-- Water Chemistry
Course No. 90 2\ hours
The basic chemistry needed to understand the "how" and "why" ofwater treatment: sources ofwater, water quality; dissolved and suspended impurities in water, ions; attraction between anions and cations; hardness; pH and the pH scale; alkalinity; and
specific conductance.
Related Instruction:
Other water treatment courses are: Course No. 41, BoilerFeedwater Course No. 117, Water Testing
Water Treatment-- Water Testing
Course No. 117 216 hours
Types of testprocedures used for control of water treatment operations: titration-type tests,including testequipment, reading liquid levels, indicators, standard test solution, endpoint, test factors, and the five steps in a typical titration; colorimetric tests, including special reagents, comparison with color standards, and recognition of equipment used; tests requiring special instruments, including specific conductance and pH, recognition of the equipment used and the fivesteps in a typical specific
conductance test on boilerwater; sampling for representative testsamples. Importance ofcleanlinessand good housekeeping.
Related Instruction:
Other courses on water treatment are:
Course No. 41, BoilerFeedwater Course No. 90, Water Chemistry
..
Welding-- Oxyacetylene Cutting StTacking
Course No. 11 4 hours
Types ofoxyacetylene flames; equipment, including welding torch, tips, hoses, and pressure regulators; gas cylinders; cylinder and working pressures; and operating procedures such as opening cylinders, adjusting working pressures, lighting a torch, adjusting the flame, and shutting offthe torch.
A practical performance test to measure the ability ofthe trainee, and a checklist for the examiner, are included.
Oxyacetylene equipment and supplies are hazardous. Serious injury, fire,and explosion can resultfrom unsafe conditions or improper use. This isa course for self-instruction; however, a!trainee must not handle any oxyacetylene equipment without specific direction and control by his supervisors.
Related Instruction: Course No. 122, Welding-- Tungsten Inert Gas (TIG)
Welding-- Tungsten Inert Gas (TIG)
Course No. 122 13 hours
The operation of a tungsten inert gas welding torch: detailed description ofpreparation
of a TIG torch: setting the power supply unit and the inert gas flow, protective
equipment, striking and holding a TIG arc, forming a weld puddle and moving ita
short distance, shutting down the equipment. Practical exercises are included for each
section ofthe course.
'
Related Instruction: Course No. 11, Oxyacetylene Cutting & Tacking
LEHMAN 01457
LE H M A N 01458
LEHM AM 01459
TEL-A-TRAIN
309 Horth Market Street P.O. Sox 4752
Chattanooga, Temwuee
37401
015-OU'SSS
To EvaluatePrograms of Interest Call Toll-Free:1(8C0}251-6018
Tel-A-Train offers a com prehensive line of training videotapes and films that addresses the needs of to d a y 's te c h n ic a l e m p lo y e e -- fro m b a s ic courses to a d v a n c e d training,
Our program s train new employees on the job in pro p er te c h n ic a l pro cedures. Transferred or new trainees are instructed with m inim al supervision, w hile e x p e rie n c e d p er sonnel can update and augm ent their skills,
O ur p ro g ra m to p ics include both basic skills train in g in M e c h a n ic a l, Electrical, and Arc Welding fields, as w e ll as m ore complex subjects, such as Hydraulic and Pneumatic technology and Solid State E lectronics. O ur Safety Training programs offer in valu ab le inform ation on safety hazards and pre vention of injury.
Ideal for Industry, Military, Technical and Vocational S c h o o ls , T el-A -T rain 's training programs can cut training tim e in half, with m inim um tim e required from an e x p e r ie n c e d supervisor.
W hether training the new em ployee or student, or staying abreast of today's technological advances, Tel-A-Train's tapes and films impart the knowledge and techniques required for the edge In today's tech nical work environment,
LEHMAN 01460
HYDRAULIC TECHNOLOGY
The Physical World of o Machine Hydraulic Transmission of Farce & Energy Operation at the Suction Side of o Pump Hydraulic Actuators Control af Hydraulic Energy Check Valves, Accumulators, & Cylinders Flow Contra) Valves Dlrectionol Control Valves Pressure Control Valves Pilot Operated Pressure Control Valves Hydraulic Pumps Hydraulic Motors Fluids, Reservoirs, Coolers & Filters
PNEUMATIC TECHNOLOGY
Force Transmission through o Fluid Energy Transmission Using a Pneumatic System Control of Pneumatic Energy Compressors Aftercooiers, Driers, Receivers -- Air
Distribution System Check Valve, Cylinders, & Motors I Check Valve, Cylinders, & Motors If Dlrectionol Control Valves I Directional Control Valves II Flow Control Vaives, Silencers, & Quick Exhausts Regulators, Excess Flow Voives, Boosters,
Sequence Voives Air Preparation
MECHANICAL TRAINING
Basic Terms af Maintenance Bearings Brakes and Clutches Chotn Other Than Roller Choin Conveyor Components Couplings Aligning Couplings I (with feeler goges) Aligning Couplings II (with dial Indicator) Gearing Reducers and Gearmators Roller Chain Timing Belts and Flat Belts V-Belts Valves Centrifugal Pumps I Centrifugal Pumps II
HANDS-ON MECHANICAL TRAINING BENCH
ELECTRICAL TRAINING
Basic Electricity I Basic Electricity II Motors! Motors II
SOLID STATE ELECTRONICS:
Solid State Electronic Theory Transistors, Semiconductor Diodes,
Half Wave Rectifiers Full Wave Rectifiers, Heat Sinks, Filters,
Special Purpose Diodes Transistor Amplifiers Amplifier Applications Oscillators, Modulators, Demodulators Speciol Purpose Semiconductors
TROUBLE SHOOTING SCR MOTOR CONTROLS
ELECTRIC ARC WELDING
Introduction to Shielded Metol Arc Welding Arc Welding Safety Striking Arcs With E-6010/Cellulose Electrodes Striking Arcs With E-7018/Low Hydrogen Electrodes Stringer Beads With E-6010 Stringer Beads With E-7018 Weave Beads Restarts of Beads Welding Tips & Techniques Groove Weld, Square, Flat Position Fillet Joint, Horizontal Groove Weld, Horizontal, With Bock Air Carbon Arc
ADVANCED WELDING
Maintenance Welding (a series) Welding of Stainless Steel Pipe Gas Tungsten and Gas Metol Arc Short Circuiting
(MIG & TIG) Welding of Carbon Steel Pipe Welding of Law Alloy Steel Pipe
SAFETY
Electrical Lockout/Togout Electrical Safety Slips and Falls Minimizing Bock Injury Oxyocetylene Safety Arc Welding Safety Grinding Wheel Safety I Grinding Wheel Safety II
T o E v a l u a t e P r o g r a m s o f Interest Call Toll-Free:
1 - 8 0 0 - 2 5 1 - 6 0 1 8 ( Co^CtlIe c f15-624-S2e''* 0'*^
LEHMAN 01461
Conveyor Com ponents
LENGTH: 20 minutes
Four common conveyors ore shown In operation. They are: Belt. Screw, Bucket elevators, and Boiler.
Belt conveyors are shown ond each component Isdis cussed individually.
1. Belt
5. Return Idlers
2. Heol Pulley A Crowned B. Lagged
3. Tail Pulleys A Solid B. Winged
4. Load idlers A Straight B. Traughing
6. Training idlers 7. Drive 8. Take-Ups 9. Housing 10. Frame
^ ^ p e e d of travel, degree of Inclination and angle of pose ore expiolned.
An assembly cutaway is shown of o screw conveyor, ond then each part iscovered as fallows:
1. Screw
2. Coupling
3. Trough
'
4. Trough ends with bearings
5. Hangers
6. Loading ond discharge spouts
7. Drive
Bucket elevators are covered as listed bytypes: Centrif
ugal, Continuous, ond Gravity discharge.
.
Components at elevators ore discussed Including both belt and chain types.
Boiler and skate wheel conveyers ore shown in actual
service, ond their use ond limitations are discussed. Con struction of both types are explained.
entian Is mode af slider bed, over-head chain, ond ag chain conveyors ond their use.
C o u p lin g s
LENGTH: 20 minutes
First, the basic function of a coupling is discussed. The rigid type coupling is illustrated and its particular uses are outlined.
The types af rigid couplings covered ore: 1. Sleeve couplings 2. Split sleeve couplings 3. Range type couplings
Then comes o brief discussion af the types of mis alignment which will be encountered by a normal flex ible coupling. The fallowing flexible couplings ore discussed:
1. The roller chain coupling
2. The silent chain coupling
3. The delrin coupling
4. The gear coupling
At this point, a brief explanation Is given far an Inter ference fit. 'How o coupling Is Installed with on Inter ' ference fit.
5. rubber biscuit coupling
6. 'file flexible center disc with rubber member insert
7. The rubber tire coupling
8. The metal disc coupling
9. "fiie leaf design coupling
10. The steel grid coupling
'
This program a vailab le in Spanish.
21
LEHMAN 01462
B asic Electricity Part I
LENGTH: 20 minutes
An explanation isgiven ofa flow ofelectricity and how It is one farm of energy.
Matter Is defined and an explanation given of how it Is made up af atoms, and haw atoms are extremely small ond-are basically composed of a nucleus and one or more electrons.
How electricity moves along a conductor by shifting electronsfrom one atom to analher isillustratedond haw massive numbers af electrons flaw for even a small omount of useful energy to be transmitted. '
Ohm's Law Isdiscussed ond a simple explanation given of its use.
The Power Law Is explained and illustrated with a 'pie"
(hart and an example given af its use. n tlc electricity is discussed along with haw it is
generated.
Mechanical electricity Is reviewed, but first a magnet ond itsusesare (plained and how movement of a loop of wire Ihrough a field causes an EMF.
Chemically generated electrlctty is Illustrated and its uses shown.
Direction of electron flaw isexplained.
Electricity from a photo cell is demonstrated.
An EMF from a thermocouple Is explained and its use Indicated.
Piezoelectric or electricity from pressure on o crystal is pictured.
This p ro g ro m a v a ila b le in Spanish.
B asic Electricity Part
LENGTH: 22 minutes
AC current Is explained olong with on Illustration of a cycle and a sine wave curve.
Hertz and cycle are discussed.
Asimpletransformer isexplainedand haw itsusemakes possible tile transmission af power over long distances. Ohm's Law Istied in with the explanation.
An analogy isgiven between flow in a water pipe and flow of electricity Ihrough a wire.
Single phase current isdiscussed, and seriesand paral lel circuits demonstrated.
Three phase current is discussed ond explanation is given of Itsuse In Industry.
The National Electrical Code and Its use is covered.
Fuses ond circuit breakers and their usesare explained.
Wire sizes and Iheir numbering systems are shown.
Solenoid or "suck" colls ore discussed ond use in sole noid volves and relays demonstrated.
Resistance heat is explained olong with their use in home and industry.
Summary ismode of mo|ar pointscovered In both "Basic Electricity r and "Basic Electricity 11".
This p ro grom a va ila b le /n Sponish.
28
LEHMAN 01463
Full W a v e Rectifiers, H e at Sinks, Filters, S p e c ia l Purpose D iodes
Chapter 3
A continuation of rectification.
The full wave and bridge rectifiers are explained and their uses and limitations are discussed.
The requirements far heal sinks are presented.
Different types af filters for "smoothing" the rectified DC are explained.
Special purpose diodes and their applications are dis cussed. These include (1) the zener diode as a regulator (2) metallic oxide diodes as rectifiers [3] light sensitive diodes (4) solar cells (5) light emitting diodes (LED).
Transistor Am plifiers
Chapter 4
The three basic transistor amplifier configurations (common base, common emitter, common collector) are developed. *
Some basic terms used in electronics (input resistance, output resistance,voltage gain,currentgain, power gain) are defined.
Proper bias methods usingtwo batteries are developed. The characteristics and some usesofthe different ampli fiers are presented. Bias issummarized.
Amplifier Applications
Chapter 5
Bias methods using one battery ore developed along withthe useof powersuppliesto supplythebiosvoltage.
Some domestic and Industrial applications af the tran sistor amplifier are discussed.
Small Signal amplifiers and large signal amplifiers are defined and some of their uses given.
ClassA, B, and C amplifiers are defined and explained.
Oscillators, Modulators, Dem odulators
Chapter 6
The oscillator develops an AC sfgnat with only DC applied.
The method bywhich thisisaccomplished Isdeveloped.
Theuseof positive and negativefeedback isexplained.
Different types of oscillator circuits (Cotpttts. Hartty, crys tal) are covered-
Modulation and demodulation are defined and explained.
Amplitudemodulation (AM) isdefined and the methods of obtaining AM by using amplifiers and oscillators are covered.
Frequency modulation Isbriefly discussed.
33
LEHMAN 01464
JANUARY 1,1984
IN
VIDEOTAPE:
Complete set of 78 programs............................................................................... $23,545.00
HYDRAULICS
VIDEOTAPE
Series price (13 Separate programs)................................ ................................ 3.900.00
Individual program........................................................... ................................ 385.00
Student text available ($15.00)
Instructor's Guide furnished
Transparencies available ($328)
PNEUMATICS Series price (12 Separate programs).................................. ............................. Individual program............................................................. ............................. Student text available ($15.00) Instructor's Guide furnished Transparencies available ($398)
3.600.00 385.00
MECHANICAL 'Basic Terms at Maintenance... 'Bearings.................................. Brakes & Clutches.................. 'Centrifugal Pumps Part 1........ Cenlrifiigal Pumps Part 2......... Chain other than Roller Chain. Conveyor Components.......... 'Couplings.............................. 'Coupling Alignment Part 1 __ Coupling Alignment Part 2 __ Gearing.................................. 'Reducers & Gearmatars......... Roller Chain........................... Timing Bells & Flat Beits VBelts......................... Valves........................
Industrial Mechanical Training Bench............................................................. NOTE: A 20% discount will apply to the Bench wilh the purchase af 10 ar more Mechanical Videotapes.
385.00 385.00 385.00 385.00 385.00 385.00 .. 385.00 385.00 385.00 385.00 385.00 385.00 365.00 385.00 385.00 385.00
7.175.00
ELECTRICAL 'Basic Electricity Part 1.............. 'Basic Electricity Part 2.............. 'Motors Part 1 ......................... 'Motors Part 2 .........................
385.00 385.00 385.00 385.00
ELECTRONICS 'Solid State Electronics
[7 separate programs)......... Student Text available [$8.00]
Troubleshooting SCR Matar Contrais.
46
2,500.00 385.00
16 MM FILM 4.900.00 435.00
4.500.00 435.00
435.00 435.00 ' 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00 435.00
435.00 435.00 435.00 435.00
3.100.00
435.00
I
LEHMAN 01465
WILDING
VIDEOTAPE
Arc Welding
Series price (13 Separate programs).............................................................. 2,850.00
WPIdlng far Carbon Steel Pipe..........................................................................
450.00
Welding af Low Allay Pipe.................................................................................
450.00
Gas Tungsten & Gas Metal Arc
Short Circuiting..............................................................................................
450.00
Welding af Stainless Steel Pipe..........................................................................
450.00
16 MM FILM
N/A N/A N/A
N/A N/A
SAFETY ` Electrical Safety................................................................................................ Electrical Lockaut/Tagout................................................................................... Qxyacetylene Safety......................................................................................... Arc Welding Safely........................................................................................... Grinding Wheel Safety Part 1 ............................................................................ Grinding Wheel Safety Part 2 ............................................................................ Slips and Falls.................................................................................................... Minimizing Back Strain an the Job.....................................................................
385.00 385.00 385.00 385.00 385.00 385.00 385.00 385.00
435.00 435.00 435.00 435.00 435.00 435.00 435.00
435.00
WORKBOOKS Basic Terms of Maintenance Handbook............................................................. Solid State Electronics Student Text................................................................... Industrial Hydraulic Student Text........................................................................ Instructor's Guide........................................................................................... Industrial Pneumatic Student Text....................................................................... Instructor's Guide........................................................................................... Arc Welding Student Text...................................................................................
3.50 ea. 8.00 ea.
15.00 ea. 25.00 ea.
15.00 ea. - 25.00 ea. 18.50 ea.
TERMS: Net 30 .
FO B. Chattanooga, TN All programs are copyrighted and are protected by applicable law. Multiple set discounts and License ta Duplicate contracts are available -- ask yaur representative far details.
Available in Spanish W or V i videotape (NTSC 60 cycle]................................................................ $400.00 ea. RAL ar SECAM Spanish...................................................................................... 435.00 ea.
PROGRAMS AVAILABLE FOR PREVIEW AT NO-CHARGE
47 LEHMAN 01466
JANUARY 1,1984
SPECIAL NOTE: Scheduling of rental programs must be confirmed to TEL-A-TRMN prior ta submitting order.
Videotape I. Any Individual program....................................................... ........ '................. $100.00
II. Series Pricing: (a) Hydraulics (13 programs)........................................... ........................... Student Text -- $15.00 each Rental period Is 13 weeks
(b) Pneumatics (12 programs).......................................... ........................... Student Text -- $15.00 each Rental period Is 13 weeks
(c) Solid Slate Electronics (7 programs)........................... ........................... Student Text -- $8.00 each Rental period Is8 weeks
(d) Arc Welding (13 programs).......................................... ........................... Student Text -- $18.50 each Rental period Is 13 weeks
(e) Safety (8 programs).................................................... ........................... Rental period is8 weeks
$1365.00 $1365.00 $ 875.00 $1250.00 $ 680.00'
Basic Terms at Maintenance Handbook..............................
Solid State Electronics Text.................................................. Industrial Hydraulic Student Text..........................................
Instructor's Guide............................................................. Industrial Pneumatic Text....................................................
Instructor's Guide............................................................. Arc Welding Student Text....................................................
TERMS: Net 30 F.O.B. Chattanooga. TN
.
All programs are copyrighted and are protected by applicable law.
PROGRAMS AVAILABLE FOR PREVIEW AT NO-CHARGE
16MM Film $125.00
$1920.00
$1920.00
$1490.00
N/A
$ 850.00
3.50 ea. 8.00 ea. 15.00 ea. 25.00 ea. 15.00 ea. 25.00 ea. 18.50 ea.
48
m
LEHMAN 01467
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tEH/WAW 01463
F
W H O IS QICS-INTEXT?
Contemporary Industrial Training Backed by A Century of Experience
ICS-Intext is America's oldest and most respected skills training organization. Since our founding in 1890, nearly nine million workers have acquired and improved upon skills through our training programs.
At ICS-Intext, we are committed to serving American Industry through training programs created to increase the productivity of the labor force. We've developed the most comprehensive performancebased programs available today. We provide total training services from complete training programs to testing services. We can help companies administer programs for one worker or for a total workforce. We can maintain records of enrolled trainees and award Continuing Education Units (CEU's). We can even give participants the opportunity to earn an Associate Degree through our fully accredited Center for Degree Studies.
ICS-Intext products and services are backed by National Education Corporation, the world's largest training organization with over $100 million in annual safes. NEC's support means that we have the ability to Invest vast resources Into new product develop ment, a highly professional training staff and a nationwide support organization.
No other training organization offers such a wide range of services supporting the finest training programs available. That's the ICS-Intext Commitment. That's the way it's been for ninety years and nine million American workers.
2
\\
LEHMAN 01469
All ICS-Intext training materials are produced with your workers In mind-- Our materials are presented at the "right level", easy to understand, yet challenging enough to maintain interest.
Skllls-based programs-- We teach what your workers need to know to "get the job done."
More skill areas-- We offer training in all major areas, including the most up-to-date electronics and machine technologies, and business and sates skills.
"State-of-the-Art"-- We use the latest training techniques and materials available including videotapes to make our programs effective and interesting.
Programs at all levels-- From entry-level to management . . . including programs that meet the "related study" standards set by the Depart ment of Labor, Bureau of Apprenticeship and Training.
Self-paced Individualized Instruction-- Our in structional materials are designed to make sure each trainee understands what is being taught . . . trainees move on to the next step when they are ready.
Flexible program design-- Everyone's training needs vary, so we offer a wide range of program types . . . from Mini Programs to full Career and Apprentice Programs. We can even customatsemble programs to suit your special needs.
Flexible scheduling--Your company can train employees as needed. You set your own schedule . . . start courses when you want to. There's no waiting for the next session to begin.
In-plant or at-home training-- ICS-Intext programs can be used either way. Both ways are far better than campus-based training programs, where you incur the expense of travel and time off.
You can administer your own programs-- We'll show you how easy it is to run your own training programs with ICS-Intext. We provide specially designed materials for "in-house" program administration.
* ICS-Intext can administer your program--We offer complete services, including test correction and record keeping.
Toll-Free Help when your trainees need It!-- ICS-Intext offers training assistance and service information to your eligible trainees via toll-free telephone.
* Our representative Is near you--We have a highly-trained Account Manager in your area who can help you select the right programs and help monitor your company's training progress.
ICS-Intext wants to be your training company
Contact us at: ICS-Intext 315 Post Road West Westport, Ct. 06880 (203) 227-0891
s LEHMAN 01470
Blocks
Some skill areas require trainees to build up knowl edge in order to master tasks. For these ICS-Intext has created instructional blocks.
Blocks consist of a group of short lessons attractively presented to trainees in a three-ring binder. Blocks vary in length, depending on the complexity of the skill area. There can be from four to twelve lessons within an instructional block. A trainee can usually complete an average lesson in five hours. Most training programs would thus expect trainees to complete four lessons in a month. ICS-Intext Blocks start with basic concepts and use practice exercises, experiments and seif-evaluation quizzes to insure competency before moving on to more complex areas. Progress examinations are also included.
Videotapes
In the age of the electronic media, many training professionals have recognized the value of video tapes as a learning tool. ICS-Intext offers a growing . line of videotapes and video programs that you can incorporate into many of our training programs. The main feature of these tapes is that trainees learn by seeing actual demonstrations of the principles being discussed. Trainees get to see on-the-job applica tions of the skills they are learning on these full-color learning tapes. Many ICS-intext videotapes have accompanying videotexts to supplement the skills instruction.
Fora complete description of the videotape programs available from ICS-intext, see the videotape section of this Catalog beginning on page 119.
Training Aids
`Hands-on" training is invaluable in learning specialized skills. ICS-intext offers a variety of Training Aids to enhance the learning process of our programs. In some instances, Training Aids are required and in other cases, they are optional, making the training program even more effective.
For a complete list and description of all ICS-intext Training Aids, see the Training Aids section of this Catalog beginning on page 129.
7
LEHMAN 01471
STANDARD PROGRAMS
Contemporary Industrial Training Programs in these trade areas:
Industrial Maintenance and Construction Trades Electrical Technologies Electronics Technologies Machine Technologies Diesel and Automotive Technologies Basic Industrial Skills Business Management and Sales Skills
This section of the Catalog lists the Standard
Programs available in each of the trade areas. A short description of each program is followed by both program objectives and the program outline. The program outline lists the serial number and title for each text or block required to complete the program. In addition, the serial numbers for optional videotapes to supplement the program are also listed.
If you would like a complete synopsis for each text, block or videotape within a program, refer to the ICS-Intext Directory of Training Materials and Programs.
LEHMAN 01472
S e ria l N u m b e rs A nd T itle s : T e x ts
This section presents a list of all texts, according to their serial numbers. If you knowthe number of a text, look it up Inthis list to get itstitle. Then turn tothe Text Synopses section of this Directory, to find a complete description.
Serial Numbar
Title_________________________________________
1066A-B 1830 1832 1842A-C 1949A-C 2001 2002A-D 2007A-C 2008A-B 2010 2019 2020
2021 2028A-B 2036 2080 2090 2096 2130A-B 2131A-B 2132 2133 2162 2166 2167 2170 2173 2175A-B 2t76 2177C 2179 21B0 21B4A 2165 2166 2167A-B 2190 2 192A-8 2213 2217 2218 2222 2243 2246A-B 2301 2309A-B
2310A-F 2311A-D 2400A-H 243QA-F 2431A-D 2442
The Steel Square
'
Limes, Cements, and Mortars
Face Brickwork
Reading Architects' Blueprints
Practical Projection
Introduction to Electronics
Electronics
Solid-State Circuits
Advanced Solid-State Circuits
Vacuum-Tube Fundamentals
Plastering
Basic Electronic Components and Schematic
Symbols
Understanding and Using Electronic Diagrams
Servomechanisms
Acoustics and Audio Amplifiers
Industrial Electron Tubes
Automatic Testing ol Electronic Devices
Audio Consoles Number System s and Logic
Digital Methods and Components
Organization ol Digital Computers
Analog Systems
Fundamental Transmitter Systems
AM Broadcast Transmitters
FM Transmitters
Propagation of Electromagnetic Waves
Transmitter Tests and Measurements
Specification Writing
Sheet Metal work
Estimating Building Costs
Mlllwork
Woodworking Tools
Estimating Building Costs
Building Unit Construction
Architectural Metalwork
Floors, Walls, and Ceilings
Operations Preliminary to Building
National Standard Plumbing Code
Turret Lathe Tools and Setups
Milling-Machine practice
Milling-Machine indexing end Spiral Work
Shapers, Slotters, and Keyseaters
Gear Calculations
Erecting
Compound Angles
Plane Trigonometry with Trigonometric Tables/
5515
Plane Geometry
Solid Geometry
Reading Improvement
Practical English
Business English
'
How to Read Graphs and Maps
Serial Number title
2443 2444
2446 2452
2453
2468 2469A-E 2505 2506 2507 2508
2S09A-E 2511A-E
2512 2514 2518A-B
2520A-D 2521A-E 2522 2523A-C 2525 2526 2527
2530A-B
2531 A-B 2536A-C
2539A-E 254CA-C
2542 2543 2545 2549
2552A-B
2555A-B 256QA-D 2564 2569
2580 2582A-B 2585 2587 2588 2569
2590 2592 2596A-C 2598A-B 2600 2602
2603 2604 2605 2606 2607A-B
Going Metric
Basic Geometry
Gearing High-Pressure Pipe Fitting
SI Metric
Formulas Algebra
Types ol Steam Turbines
Steam Turbine Management and Governing
Steam TUrbine Calculations
OSHA: Occupational Safety and Health Act
Industrial Safety Vibration Analysis and Control
Materials Handling
Power Plant Economy
'
lim e Study
'
Manufacturing Processes
Statistical Quality Control Incentive W age Systems
Steam Engines and Their Management
Principles of the i-C Engine
l-C Engine Fuels and Combustion
t-C Engine Testing
Pumps
Lubrication Engineering Materials
Hydraulic and Pneumatic Power Transmi9sons Toolmaking
Fasteners
Fluid Amplifiers
Heat Transfer Engineering Economy
Operation Analysis
Plant Layout
Engineering Mechanics Theory of Architectural Design
Stair Building
Production Planning and Control
Heal
Steam Generator Accessories
Steam Generator Settings. Ducts, and Slacks
Pressure Parts for Steam G enerators
Steam Generator Supporting Steel Structures
Quality Control of Manufactured Product
Oil and Gas Bring for Steam Generation
Automatic Combustion Control
Steam Generator Design
' Control of Materials
Bearings and Seals
Link Mechanisms
Gear Trains
'
Cams
Mechanical Power Transmission
Belt Power Transmission
LEHMAN 01473
S e ria l n u m b e r s a n d title s : te x ts
Serial Number Tltta
___________
26004*8 2620 2626A-B 2650
2660A-H 2720A-C 2727A-C 27S0A-F 27S0X-V 2766 2773A-B 2897 2945 302B 3037A-F 3038
3039A-C 3048 3074A-B 3194 3195 3306 3307 3395A-C 3500A-B 3501 3503 3508 3517 3520A-E 3521A-B 3522A-C 3525A 3530A-B
3535A-G 3536A-B 3541A-D
35E0A-B 3569 3570A 3572A-S 3600 3601 3602 3603 3604 3605 3606 3607 3608 3609 3610 3611 3612 3613 3614 3615 3616 3617 3618 3619
3620 3621
3622 3623 3624
3625 3626 3627
3628
Mechanical Testing o f Materials
'
Steam
Air Compressors
Boiler Installation and the Construction
Boilermaker
Machine Design
Design of D-C Machines
Design of Alternating-Current Machines
Practical Arithmetic
Special Arithmetic Examination
Loads in Buildings
Hard Pavements Heat Treatment of Nonfemous Metals Duct and Piping Design tor Air Conditioning
Automobile Paint Shop
Automobile Bod/ Rebuilding
Spray Painting
Automotive Refinishlrg Sanitary Bacteriology
Rooting
Tool Dressing
Hardening and Tempering
Resonant Circuits
Transformers in Radio and Electronics
Water Supply
Measuring Instruments
Layout
Vacuum-Tube Amplifiers
Cathode-Ray Tlibes
Tuned Circuits
Lathes Drilling
Milling Machines Turret Lathes
Automatic Screw Machines Fundamentals of-Tool Design
.
Arc Welding Techniques
Heat Tteatment Cylindrical Grinding
introduction to Comfort Control
Glossary of Technical Terms
Modern Refrigeration and Air Conditioning
Introduction to Automotive Mechanics Engine Operation and Construction
Automotive Shop Practices Automobile Cooling System
Automobile Fuel System
Automobile Lubrication Automobile Exhaust Systems
Automobile Storage Batteries
Automobile Starting System
Automobile Charging Systems
Automobile Ignition System
Automobile Electronic Ignition Systems
Automobile Emission Control Systems
Automobile Engine Tune-Up
Automobile Lighting System and Instruments
Automobile Clutches and Universal Joints Automobile Manual-Shift Transmissions
Automobile Automatic Transmissions
Automobile Rear Axles and Differentials Automobile Wheels. Tires. Springs, and Shock
Absorbers
Automobile Drum Brakes
Automobile Disc Brakes
Automobile Front-End Alignment
Automobile Manual Steering Systems
Automobile Power Steering Systems
Engine Disassembly and inspection Procedures
Engine Valves and Valve Mechanisms
Engine Pistons, piston Rings, and Connecting
Rods
Engine Bearings. Cam shafts, and Crankshafts
Sartal Humbar Trita
3629 3631
4010A-C 4010A-D 4019A-B 4030A-B
4031 4032 4033
4034 4040 4041 4042 4048 4060
4t0tA-8
4146A-C 4210A-C 4220A-B 4278
4300A-C 4305 4310 4312
4341 4342 4343 4358 4368 4370 4400 4401 4402A-B 4403A-B 4404A-B 4410 4411A-E 4414 4415 4420A-B 4500B
4501A-C 4502 4503 4507 4512A-B
4515A-B 4516 4544 5001 5002 5003
5004A-C 5005A-D
5008A-F 5011
5012 5013A-D S017A-B 5018 5019 5021A
5023 5030A-F
5030X 5031A-I 5041 5042
5043
5045
S046A-C 50S4A-F S05EA-D
Engine Assembly and Testing Procedures
Engine Tune-Up Manual
Electricity and Magnetism
Principles of A-C Circuits
Electric Power Measurements
D-C Machines
Alternators Alternating-Current Motors
Fractional-Horsepower Motors
Repairing.Fractional-Horsepower Motors
Transformers transformer Operation
Distribution and Power Transformers
Telemetering
Graphic Presentation
Engineering Orientation
Electrical Measuring instruments
Electricity
Repairing D-C Motors and Generators
Automobile Radio and "tape Equipment
Electrical Wiring Lighting Control
Electric Heating
Electric Space Heating
Industrial Motor Applications
Efficiency Tests
Storage Batteries
Transmission Lines Voltage Regulators tor Generators
Voltage Regulation of Distribution Systems Working Safely with Electricity
Electricians' Tools
Conduit and Conductors
Electrical Equipment
Wiring Electrical Components
Getting Started as an Electrician
Toots & Testing
"
Rapid Electrical Estimating Design of Transformers
Electric Furnaces
Servicing Gas Appliances
National Building Code
Drainage Systems
Hot-Water Heating
Steam Heating Systems
Concrete Construction
Sanitary Plumbing Fixtures
Plumbing Plans. Specifications, and Inspection
Excavations and Foundations Plastic Adhesives and Coatings
Piasties'. Films, Sheets. Foams^nd Laminates
Pulping Processes and Stock Preparation Bench Work
Inorganic Chemistry
Inorganic Chemicals and Processes
Elements of Chemistry Engineering Chemistry
Physical Chemistry
Basic Organic Chemistry
Material and Energy Balances
Fluid Flow
Fundamentals of Metal Cutting Fundamentals of Grinding
Rigging Dictionary of Rigging Terms
Principles of Forging
Numerical Control tor Machining
Numerical Control Milling and Drilling
Numerical Control Turning
Tertiary Wastewater Treatment
Operation of Wastewater-Treatment Plants
Economics
Marketing Research
LEHMAN 01474
S e ria l n u m b e r s a n d title s : te x ts
Serial! Number
THIe
633BA-B Liquid-Level Measuring and Control instruments
6346
Warm-Air Heating
6396A-E Fundamentals ol Computer Programming
6397A-E FORTRAN IV Programming
.
6403A-B Low-Cost Road Surfaces 6421A-B Builders' Hardware
6426A-B Principles of Mechanics 6447A-S Principles of Heating. Ventilating, and Air
Conditioning
6463
Plumbing and Pipe-Fitting Tools
6465 6472
Radiators. Convectors and Unit Heaters lasting Solid and Liquid Boiler Fuels
6473
Solid and Pulverized Fuel Burning
6487
Construction Safety
6491
Radio-Electronic "telemetry
6513A-D Elements of Photogrammefry
6515
Radio-Frequency Circuits
6519
Electronic Power-Supply Design
6520A-B Ultrasonics
652 5
Fundamentals of Electronic Instrumentation and
- Control
6526
Electronic Instrumentation Methods and Circuits
6531A-B Electronic Test instruments 6533A-B Electronic Testing and Measuring Techniques
6536A-B Managing Physical Distribution
6538A-B Protective Relaying
6553 6556
Condensers Digital Computer Maintenance and
Troubleshooting
6561A-B Analytical Geometry
6563
Radio and TV Receiving Antennas
6569A-B Transfer Devices for Machine Tools
6580
Electronic Control Circuits and Applications .
6582
Design of Prestressed Concrete .
6584A-B Industrial Electronic Heating
6585
Reconnecting Induction Motors
6588A-D instrumental Laboratory Analysis
65S9A-8 Electric Power Generating Stations
65S0A-B Electric-Power Substations
6593
National Fuel Gas Code
6598
Batteries and Electronic Power Supplies
6601
Theory ol RL. RC. and RLC Circuits
6605
Electronic Detectors
6606
How Our Economic System W orts
6613
Switchgear
6615 6617
Electronic Oscillators Inductance and Capacitance
6618A-D Calculus: Function and Use
6623
Pneumatics
6631 A-B A-C Motor Repair
6632
Types of Steam Generators
6634A-B Electrical Schematic Diagrams
6635
Electrical Blueprint Reading
6636
Controls for Air Conditioning
6646
Illumination Principles
6649A-B
Job Analysts, jo b Evaluation. and Personnel Rating
6651
Introduction to Accouniing
6655A-M Accounting
6660
Radio Communications Fundamentals
6670
Linear Surveying
6671
Leveling
66S2A-B Electric Lamps
6683
Principles and Uses of Nuclear Energy
6686
Local Distribution of Electric Power
6687 6688A-B
D-C Generators and Motors Reading Highway Blueprints
6689 6691
Introduction to Systems and Procedures Pressure Vessel and Tank Print Reading
6695A-B 6698
Electrical Drafting A-C Motors. Generators, and Rectifiers '
6699A-C Industrial Motor Control
6705
Reading Construction Prints
Serial
Number Title
6709 6710A-D
6711 6712A-B 6716 6718A-C E719A-B 6720A-S . 6722
6727 6728 6732 6734 6737A-E
6793
6794A-C 6797 6892 6610 6612A-B 6814 661BA-C
6B35A-C 6836A-B
ETK3 ETK9
TK1
TK2
AM and FM Radio Receiving Systems Qualitative Analysis
Qualitative Analysts Laboratory Manual Sheet Metal Hand Processes Sheet Metal Machine Processes Hydraulic Turbines Elements of Print Reading Reading Shop Prints Stone Masonry
Feedwater Treatment and Equipment Symmetrical Components Reading Piping Prints Steam Boiler Operation and Maintenance Templet Development lor the Pipe Trades
Instrument Transformers
Sewerage Lithium Bromide Absorption System Steam Generator Testing Rue Gas Analysis Highway Curves
Insulation for Pipefitting City Surveying
Management by Objectives Problem Analysis for Decision Making
Basic Transistors Logic Trainer
Electronic Measurements
Assembly olVOM
DIESEL MECHANICS: COMPREHENSIVE TRAINING BLOCKS
BLO CK A--D IE SE L M ECHANICS (25 UnKa)
OQA1 O0A2 00A3 00A4 00A5 00A6 00A7 00A8 00A9 0A10 0A11 0A12 0A13 0A14 OAt 5 0A16 0A17
0A18 0A19 0A20 0A21 0A22
0A23 0A24 0A25
Introduction
"
w ort Habits and Practices. Part f .
work Habits and Practices. Part 2
Diesel Engine Parts. Part 1
Diesel Engine Parts. Part 2
'-
Fuel Systems. Part 1
Fuel Systems. Part 2
Lubricating Systems
Cooling. Air intake- and Exhaust Systems
Electrical Systems
Diesel Engine Operation. Part 1
Diesel Engine Operation. Part 2
Welding
Shop and Hand Tools
Arithmetic lor Mechanics
Drawing and Sketching for the Mechanic
Reading Micrometers.Dial Gauges, and Other
Measuring Instruments
Engine and Allied Equipment Service Manuals
Troubleshooting Diesel Engines
Failure Analysis
Maintenance of Lubricating and Fuel Systems
Maintenance ol Air intake. Exhaust, and Cooling
System s
Maintenance of Electrical Systems
In-Frame Overhaul. Part i
In-Frame Overhaul. Part 2
'
BLO CK B --G A SO LIN E EN GIN E M ECHANICS (25 Units)
0031 00B2
00B3 00B4
0035 OOB6
0097 0068
Introduction
W ort Habits and Practices Gasoline Engine Parts. Part 1 Gasoline Engine Parts. Part 2
Fuel Systems. Part 1 Fuel Systems. Part 2 Fuel Systems. Part 3 Electrical Systems
LEHMAN 01475
S e ria l n u m b e r s a n d title s : te x ts
S e r ia l Number
Title
Serial Number
5056A-D 5057A-B 5058A-C 5059A-H 5060A-C 5065A-C 5070A-C S074A-B 5C0OA-B
5081A-C
5098 5099 5100 510IA-B 5110 5111 5121 A*D 5127C 5140 5160 5177 5178
5207 5249A-B 5250 5251
5254 5282A-C
5287 5289 5290 5294A-D 5298
5301 A-B 5302A-D 5337
5338A-B 5340 5348 5349 5352A-B 5353A-C 5359 5374
5383 5384 5385 5386 5389 5390 5399 5434
5440A-C 5450A-C 5451 5459A-C 5460A-C 5461A-B 5462A-B 5463 5465 5466A-B 5466 5469A-C 5470A-C 5471 A-B 5481 5501 -5513 5515
Essentials of Business Enterprise
Principles of Marketing
Public Relations
Industrial Psychology
Sales Management
Personnel Management
Business Statistics
Introduction to Business Finance
Business Law: The Law of Business
Organization
Business Law: The Law of Business
Transactions
Gage Making
Jig s and Fixtures
Jig and Fixture Making
Dies and Die Making
Metallurgy ol Iron.
Metallurgy of Steel
Labor Relations Principles of Refrigeration
Insulation for Refrigeration
Inspection and Testing of Welds
National Electrical Code
Unit Operations and Equipment
Heat Transmission Through Buildings
Arc Welding of Low-Carbon Steel
Arc Welding o( Alloy Steels and tran
Arc Welding ol Nonferrous Metals and
Overlaying
Logarithms
Mechanics of Materials
Structural Tables Flat-Slab Design
Design ot Spread Footings
Sewage Treatment
Contracts tor Building Operations
Purification of Water Operation of Water-Treatment Plants
Metallurgy of Nonferrous Metals
Metallography
Fuels Grinding Practice
.
Tool Grinding
Traffic Control and Operations
Highway Location and Design
Highway Embankments and Subgrades
Highway Drainage
Refrigeration in Air Conditioning
Cold-Water Supply
Hot-Water Supply
Pipework Tanks and Pumps
Domestic and Institutional Water Supply
Development of Surfaces
Elementary Mechanical Drawing
Design of Steel Building Frames
Reinforced-Concrete Design Structural Design of Pipe Culverts
Fluid Mechanics
Transit Surveying
Topographic Surveying
Mapping
Fundamentals of Law for Surveyors
Determination of True Meridian United States Land Surveys
Earthwork Production ot Concrete
Structural Steel Drawing
Reading Structural Steel Drawings
Plate Girders for Buildings
Sanitary Chemistry
Exterior Lighting Practice Trigonometric Tables
.
-
,, -
5532A-B 5544A-8 5545 5551A-S 5555A-B
5567 5581 S602A-F 5636A 5649
5739 57975801
5e9aQ8w0U7n9Dn 5810
5850A-B 5878 5886 5687 5691 5693A-C 5959A-B 5961 5962 5976 5933A-B 5998 6026 6041 6048 8063A-B
8078 6084A-B 8091 6105 6(06 8118 6141X and a ~D 6151 6152A-B 6153 6154 6161 6162 6164 6206 6209 6211 6219 6227A-C
6232A-E
6235A-C
6236A-B 6255A-B 6256
6272A-B 6274A-C 6275A-B S276A-C 8278A-B - 6290 6305A-B
6306A-B
6307 6308A-B S309A-B
6319A-F 6330A-B
6333
Title
Geer Making
Geometrical Drawing
Drafting as a Language
Sheet Metal Drafting
Business Mathematics
Practical Geometry and Trigonometry
Pipe-Fitting practice
Carpentry
Boring Mills
Elements of Projection Drawing
Mechanical Drawing Estimating Plumbing Installations
Antennas & Radiation
Machine Sketching
Measuring Instruments
Field Sketching
Physics
Filtration
Pipes and Fittings
Properties erf Materials
Fireproofing of Buildings
Elementary Architectural Drawing
Underground Power Systems
Nondestructive Testing of Castings
Inspection of Shop Products
Drying
Practical Geometry
Sales Records and Reports
Surface Protection of Metals
Distillation
Evaporation and Crystallization
Report Writing
Sound
'
Air Conditioning Systems
'
Broaching
Size Reduction
..
S ize Separation
Raners
Intermediate and Advanced Algebra
Fundamentals of Welding
Practical Metallurgy for Welders
Process Systems and Components
Safety in Welding and Cutting
G as Tungsten-Arc Welding
Gas Metal-Arc Welding
Forms of Business Organization
Solvent Extraction
Mixing
-
Plumbing Drawing
Selling Your Ideas Painting
Plane Trigonometry, with Trigonometric Tables SSt 5
Inventory Control Industrial Accident Prevention light
Power-Line Calculations Gas Welding Equipment Arc Welding Equipment
Gas Cutting G as Welding Techniques
Fabrication of Pipe by Welding
Common Brickwork Principles of Automatic Process Control
instruments Temperature Measuring and Control Instruments Automatic Process Contra! Valves Fluid-Flow Measuring and Control Instruments
Process-Pressure Measuring and Control Instruments
Modem Management Field Methods in Concrete Construction Healing Plans and Specifications
LEHMAN 01476
S e ria l n u m b e r s a n d title s : te x ts
Serial Number Title
OOB9 0B 10 0811 OBI 2 0B13
0B14 OBI 5 0B16
0B17
0B16 0B19
0B2O
0B21
0B22 0B23 0B24 0B25
Ignition Systems Lubricating Systems Cooling. Air Intake, and Exhaust Systems Arithmetic for Mechanics Reading Micrometers. Dial Gauges, end Other
Precision Instruments Shop and Hand Tools. Part 1 Shop and Hand Tools. Part 2 Tune-Up of Gasoline Engines (Diagnostics).
Parti Tune-Up of Gasoline Engines (Diagnostics).
Part 2 Failure Analysis Engine Maintenance-Lubricating. Air Intake.
Exhaust, and Cooling Systems
Engine Maintenance-Fuel System Maintenance and Overhaul
Engine Maintenance-ignition System Component
Maintenance and Overhaul Engine Maintenance-Electrical System
Engine Overhaul. Part 1 Engine Overhaul. Part 2 Engine Overhaul. Part 3
BLOCK C-- MACK DIESEL ENGINES(1$Units)
00C1 00C2
00C3 00C4
00C5 QOC6
Introduction
Engine Disassembly Cylinder Block and Components. Part 1 Cylinder Block and Components. Part 2 Cylinder Block and Components. Part 3 Cylinder Head Assemblies and Valve Operating
00C7
QOC8 QOC9 OCIO 0C11
Mechanisms
.
Fuel Systems, Part 1
Fuel Systems. Part 2
Air Intake and Exhaust Systems
Cooling and Lubricating Systems
Accessory Equipment
0C12
0C13 OC14
Engine Assembly- Port 1 Engine Assembly. Pert 2 Engine Testing and Run-In
0C15
Mack V8 Diesel Engines
BLO C K D--DETRO IT D IE S E L EN G IN ES (17 Units)
00D1 00D2
00D3 0004 00D5 00D6 00D7
Introduction Engine Disassembly
Cylinder Block and Components. Part 1 Cylinder Block and Components. Part 2 Cylinder Block and Comfxwents. Part 3 Cylinder Block and Components. Part 4 Cylinder Heads. Cylinder Head Components and
Valve Operating Mechanism
00D8 00D9 0D10 0D11 0D12 0D13 0D14 0D15 0D16
0D17
Fuel Systems Governors Intake Systems: Exhaust Systems Cooling and Lubricating Systems Accessary Equipment
Engine Assembly. P a rti Engine Assembly. Part 2 Engine Ilme-Up and Run-In Supplement Detroit Diesel 8V-71 and 8V-71T
Engines
Series 92 Engine
BLOCK E-- CATERPILLAR DIESELENGINES (2Units)
00E1 0QE2
Introduction Engine Disassembly
Serial
Number Title
BLOCK H-- CUMMINS ENGINES (15Units)
00H1 00H2 OOH3
Introduction Introduction to Engine Rebuilding Rebuild Shop Practices. Pert 1
0GH4 00H5 00H6 00H7 00 H8
00H9 OHIO 0H11 0H12 0H13 0H14
Rebuild Shop Practices. Pert 2 Engine Disassembly Cylinder Block Group. Part 1 Cylinder Block Group. Part 2
Cylinder Heads. Cam Followers. Tappets and Rocker Levers
Cummins PT Fuel System Lubricating end Cooling Systems Drive Units. Intake and Exhaust Systems Accessory Equipment and Adaptations Engine Assembly Engine Testing and Run-in
0H15
Applications end Installation of Cummins Engines
BLOCK J-HYDRAULIC CIRCUITRY(3Units)
OOJ1 OOJ2
OOJ3
Hydraulic Fundamentals Hydraulic System Components
HydrauSc System Maintenance
BLO CK K--ON-HIGHWAY TRUC K AND TRACTDR COMPONENTS (13 Unite)
0KK1
0KK2 0KK3 QKK4 0KK5
0KK6 0KK7 OKKB 0K10 OKI2 OKI 3 0K14 00K5
Fundamentals of Braking Systems
Air Brake Systems. Part f Air Brake Systems. Part 2 Retarders and Oil Seals Clutches and Propeller Shaft Assemblies
Transmissions and Controls Rebuilding Manual Transmissions Rebuilding Automatic Transmissions Cab Air Conditioning Maintenance and Repair of Drive Axles Front Axles.Steering, and Suspensions Fifth Wheels. Wheels, and Tires Refrigeration Systems
BLOCK L-TOWER SHIFTTRANSMISSIONS(2Units)
00L1
Description arid Operating Principles
0OL2
Operating Principles and Trouhleshooting
BLOCK M-FUEL INJECT1DN (Unite)
00C7
(See Block C--Mack Diesel Engines)
OOC8 00H9 00D8
(See Block C--Mack Diesel Engines) (See Block H--Cummins Engines) (See Block D--Detroit Diesel Engines)
0009 00M6
(See Block O-DetreH Diesel Engines) Roosa Master Fuel Injection System
BLOCK P-HEAVY EQUIPMENT (*Unite)
00P1 OOPS OOP6 OOP7 . OOPS 0P10 0P11
0P12
Scrapers Caterpillar D7.D8 and D9 Hectors,Part 1 Caterpillar D7.D8 end D9 Tractors,Part 2 Caterpillar D7.D8 and D9 Tractors,Part 3 Caterpillar D7.D8 and D9 HactorSiPart 4 Motor Graders Michigan Mobile Shovel-Crane: Marion Shovel.
Dragline. Clamshell and Crane Link-Belt Speeder Shovels
LEHMAN 01477
S e ria l N u m b e rs A nd T itle s : B lo c k s
This section presents a list of all blocks, according to their serial numbers. Blocks Of instruction are available in these areas:
E le c tric a l T ech n o lo g ies
Block A 0 1 D -C Principles Block A 02 A*C Principles and Components Block A03 Electrical M easurem ents and Instruments Block A04 Electrical Equipm ent Block A 05 Basic W iring Practice
E lectro n ic T echn o lo g ies
B ock B01 Electronic M easurem ents and Instruments
Block 8 0 2 R eactive Circuits
Block B 03 Electronic Com ponents
Block B 04 Basic Electronic Circuits
Block B 05 Electronic Systems
Block B 06 Troubleshooting Electronic Equipm ent and Systems
Block B07 Pulse Circuits
Block B08 Logic Circuits
'
Block B 09 Linear and Digital Integrated Circuits
Block B10 Basic Industrial Com puter Systems Block B11 Introduction to Microprocessors
.
Block B12 Microprocessor Applications
Block B13 Electronic Instrum entation and Control
Block B14 Industrial Electronic Circuit Applications
Block B15 Basic Industrial Electronic System Applications
Block B16 Advanced Troubleshooting Techniques
In d u s tria l M a in te n a n c e and C on structio n "Hades
'
Block D10 Industrial Plumbing and Pipefitting
B asic In d u s tria l S k ills
Block X01 Practical M ath and M easurem ents
Block X 02 Introduction to Algebra, Geom etry and Trigonometry
Block X 03 Industrial S afety
Block X 04 Hand and Power Tools
Block X 05 Reading Prints and Schem atics
Block X 06 Industrial M aterials and Components
.
Block X 07 M aintenance and Troubleshooting
As you can see, each block Is identified by three digits. Within a block, each lesson is Identified by an addi tional two digits. For exam ple. Block X 0 1 is P ra c tic a l M a th a n d M easurem ents. And within this block is lesson X 0109, titled F lu id M e a s u r e m e n t
If you know the serial num ber of a lesson, look it up in this list to find its title and the title of the block it is part of.
Then turn to the Block Synopses section of this Directoryfor a description of the complete Block and of that specific lesson.
LEHMAN 01478
Serial number and titles: blocks
Sartal Number Titte___________________________________
BLO C K *01 I X PR IN C IPLES AOiOi Nature of Electricity A01O2 Preventive Maintenance
A0103 Electric Cells and Batteries A0104 Electrical Components and Ohm's Law A0105 Basic Circuit Arrangements A0106 Electrical Language and Hardware A0107 Magnetism and Electromagnetism
A0108 D-C Generators A0120 Progress Examination Booklet
BLO C K A02 A-C P R IN C IPLE S AND COM PONENTS
A0201 Alternating Current
A0202 Alternators
A0203 Transformers
-
A0204 Inductance and Capacitance
A0205 A-C Circuits
A0206 Rectification and Electronic Devices
A0207 Electric Energy Distribution
A0208 Types al Electric Circuits
AO220 Progress Examination Booklet
BLO C K A03 ELEC T RIC A L M EA SU REM EN TS AND IN STRUM ENTS
A0301 Checking Simple Circuits A0302 Troubleshooting with Basic Meters A0303 How a Voltmeter Works A0304 How an Ammeter Works A0305 A-C Measuring instruments A0306 Miscellaneous Electrical Measuring Instruments A0320 Progress Examination Booklet
BLO C K A04 ELEC T RIC A L EQ UIPM EN T A0401 Electrical Equipment Applications and Symbols
A0402 Outlet Boxes A0403 Industrial Boxes. Panels and Raceways
Progress Exam ination
A0404 Conductor Properties and Installations
A04O5 Conduit Characteristics and Installations A0406 Electrical Fittings and Bending Conduit
Progress Examination
A04O7
A0408 A0409 A04 to
Switches and Their Operation
Automatic Controls and Control Circuits FuS9S Circuit Breaker Operation and Maintenance Progress Exam ination
A0411 Plugs. Receptacles and Lampholders A0412 Electrical Loads
-
Progress Exam ination
A0420 Progress Examination Booklet
.
BLO C K AOS B A S IC W IRIN G PR A C T IC E AO501 installation of Cable and Outlet Boxes A0502 Wiring Commonly UsBd Devices A0503 Wiring Lighting Equipment and Miscellaneous Loads
Progress Exam ination
AO504 Wiring Branch Circuits AO505 Wiring the Service Entrance A0506 Bectncal System Calculations
Progress Exam ination A0520 Progress Examination Booklet
BLO C K B01 ELEC TRO N IC M EA SU REM EN TS AND IN STRUM ENTS
B0101 Electronic Quantities and Testing principles B0102 Multi Purpose Test Instruments B0103 Bridge-Type instruments B0104 Oscilloscopes
B0105 Component Testers B0106 Digital Test Equipment B0120 Progress Examination Booklet
B a riti Humbar TWa
BLO CK B02 REA C TIV E C IRC U ITS 00201 Resistance. Capacitance and Inductance B0202 Reactance and Impedance BQ203 Resonant Circuits B0204 Applications of Resonant Circuits B0120 progress Examination Booklet
BLO CK B03 ELEC TRO N IC COM PONENTS 80301 Resistive. Capacitive, and Inductive Components B0302 Basic Semiconductor Components B0303 Semiconductor Switching Devices B0304 Special Semiconductor Devices B0305 Rectifiers and Electron Tubes B030G Switching and Connection Devices B0320 Progress Examination Booklet
BLO CK B04 B A S IC ELECTRO N IC C IRC UITS B0401 Rectifiers and Power Supplies B0402 Amplifiers B0403 Oscillators
B0404 Modulation and Detection Circuits B0405 Switching Circuits B0406 Logic Circuits B0407 Gating and Counting Circuits B0408 Pulse and Digital Circuits 80420 Progress Examination Booklet
BLO C K BOS ELEC TRO N IC SY ST EM S
B0501 Electronic Devices and Amplification
B0502 Audio and R-F Circuits
B0503 Oscillators. Feedback, and Waveform Generators
BQ504 Electronic Power Supply System s"
B0505 Industrial Receivers, Transmitters, and Video
System s
'
B0506 Servo and Control Systems
B0507 Pulse and Logic Circuits
B0508 Programmable Controllers and Microprocassors
B0520 Progress Examination Booklet
BLO CK B06 TRO UBLESH O O TING ELEC TRO N IC
EQ UIPM EN T AND SY ST EM S B0601 Logical Troubleshooting Methods
B06D2 Instrument Selection B0603 Measuring Techniques
B0604 Interpreting Data and Results
B0605 Use of Manufacturers' instructions B0606 Test Instruments Maintenance BG620 Progress Examination Booklet
BLO CK B07 P U L S E C IRC U ITS B0701 Pulse Techniques B07C2 Pulse Generators B0703 Waveshaping Circuits B0704 Timing and Synchronization B0705 Pulse Circuit Applications . BG706 Troubleshooting Pulse Circuits B0720 Progress Examination Booklet
BLO C K BOB LO GIC CIRC UITS 80601 Logic Circuit Fundamentals B0802 Introduction to Number Systems B0803 Logic Devices and Diagrams B0804 Logic Families B0805 Applications of Logic Circuits 80606 Troubleshooting Logic Circuits B0620 Progress Examination Booklet
LEHMAN 01479
Serial number and titles: blocks
S e r ia l Mumbar TW *
Serial ______ __________________________ Humber
TWa
SLO C K BOS LIN EA R AND DIGITAL INTEGRATED
C IRC U ITS B0901 Linear and Digital Circuit Principles B0902 Integrated Circuit Techniques
B0S03 Linear Integrated Circuits B0904 Digital Integrated Circuits
80905 Integrated Circuit Logic Systems 80906 Troubleshooting integrated Circuit Systems
60920 Progress Examination Booklet
BLO CK B1S ADVANCED TRO UBLESH O O TING
TEC H N IQ UES B1601 Approach to Troubleshooting
-
B16Q2 Analysis of Systems
B1603 Test Equipment Applications
B1604 Safe Troubleshooting Practices
B1605 Troubleshooting Typical Industrial Systems. Part 1
B1606 Troubleshooting Typical Industrial Systems, Part 2
B1620 Progress Examination Booklet
BLO C K B10 B A SIC IND ST R IA L CO M PUTER SY ST EM S B1001 Computer Fundamentals B1002 Digital and Analog Systems
B1003 Software and Programming B1004 Computer-Aided Control Systems
B1005 Interfacing Principles D1020 Progresa Examination Booklet
BLO C K DtO: IN D USTRIAL PLUM BIN G AND PtPEFITTlN G D1001 The Trades of Plumbing and Pipefitting D1002 Pipes, Fittings, and Valves D1003 Plumbing and Pipefitting Tools D1004 Joining and Assembling pipes
D1005 Su p p o rtin g , instating, and Testin Pipes D1006 Plumbing Fixtures and Appliances D1007 Tanks, Pumps, and Boilers
01020 Progress Examination Booklet
BLO C K B11 INTRODUCTION TO M IC RO PRO C ESSO RS B1101 Introduction to Computers B1102 Introduction to Microprocessor Applications B1103 Microprocessor Basics. Part 1 B1104 Microprocessor Basics. Part 2 BH 2 0 Progress Examination Booklet
BLO C K B l2 M IC RO PRO C ESSO R APPLICATIO N S 01201 Working with an Uncomplicated Microprocessor,Trie
MC6802.Part 1 B1202 Microprocessor Programming Prindples.Part i Bi203 Working with an uncomplicated Microprocessor,The
MC6B02, Part 2 B1204 Microprocessor. Programming Principles, Part 2 B1205 interfacing Through Serial and Parallel Ports B1206 Troubleshootlno Microprocessor Equipment, Part 1 B1207 Troubleshooting Microprocessor Equipment, Part 2 B1206 Other Families of Microprocessors B1220 Progress Examination Booklet
BLO C K B13 ELEC TRO N IC INSTRUMENTATION AND CONTROL
B1301 Physical Properties and Their Measurement. Part 1 B1302 Physical Properties and Their Measurement, Part 2 B1303 Measuring Instruments and Signal Processing B1304 Ttansdueers B1321 Progress Examination B1305 Introduction to Control Systems B1306 Controllers 81307 Control System Methods B1308 Data Low ing, Ttansmlsslon. and Display B1309 Control System s Applications. Maintenance and
Troubleshooting B1320 Progress Examination Booklet
BLO C K B14 IN D USTRIA L ELEC TRO N IC CIRCUIT A PPLIC A TIO N S
B1401 Interfacing Process Variables 01402 Motor Control and Servo Systems 81403 Numerical Control Systems B1404 Programmable Controllers Bl405 Industrial Robots B1420 Progress Examination Booklet
BLO C K B IS B A SIC IN D USTRIA L ELEC TRO N IC SY ST EM A PPLIC A TIO N S
B150I Voltage and Frequency Controllers B1502 Nondestructive Test Equipment B1503 Resistance Welding Equipment B1504 Dielectric and Induction Heating 81505 Cranes, Scales, and Materials Handling B1S20 Progress Examination Booklet
BLO CK X01 PRA CTIC A L MATH AND M EA SU REM EN TS
X0120-XPretest Examination Booklet X0101 Addition and Subtraction
.
X0102 Multiplication and Division
X0103 Fractions and Decimals
X0104 S I Metric X0105 Measuring Lengths end Distances
X0106 Bulk Measurement
..
X01Q7 Temperature Measurement
X0108 Energy, Force, and Rawer
X0109 Ruid Measurement
X0110 Formulas
X o m Equations
X0120 Progress Examination Booklet
BLO CK X02 INTRODUCTION TO A LG EBR A , GEO M ETRY
AND TRIGONOM ETRY
-
X0220-XPretest Examination Booklet
.
X0201 Algebra: Monomials and Polynomials
'
XC202 Algebra: Factoring
X0203 Algebra: Addition and Subtraction of Fractions
X0204 Alegbra: MutNpKation and Dlvfsion of Fractions
XQ205 Algebra: Linear Equations
.
X0206 Algebra: Simultaneous Linear Equations
X0207 Algebra: Determinants
X0206 Algebra: Quadratic Equations
X0209 Algebra: Exponents
X0210 Algebra: R ascals and Imaginary Numbers
X0211 Applied Geometry
X0212 Practical Trigonometry
X0220 Progress Examination Booklet
BLO C K X03 IN D USTRIAL SA FET Y X9301 Persons Safety, Part 1 . X03O2 personal Safety. Pan 2
X0303 Safe Use of Hand Tools. X03O4 Materials Handing
X0305 General Industrial Safety X0320 Progress Examination Booklet
BLO CK X04 HAND AND PO W ER TOOLS X0401 Common Hand Tools X0402 Metal-Cutting Tools X0403 Measuring Instruments X0404 Woodworking Hand Tools
X0405 Plumbing Hand Tools X0406 Bectrie Drills and Hammers X0407 Electric Power Saw s X0408 Routers, Power Planers, and Sanders
X0409 Pneumatic Tools X0410 Grinding Equipment X0411 Tool Grinding and Sharpening X0412 Jacks, Hoists, and Pullers XO420 Progress Examination Booklet .
LEHMAN 01480
Serial number and titles: blocks
Serta! Number
T W o________________________________________
BLOCK X05 READING PRINTS AND SCHEMATICS X0501 Introduction to Print Reading X0502 Dimensioning
X0603 Tolerandng and Symbols X05O4 Sectional Views and Simplified Drafting X0505 Building Drawings
X0506 Electical Drawings and Circuits X0507 Electronic Drawings XO5O0 Hydraulic and Pneumatic Drawings X0509 Piping: Drawings, Materials and Parts XO510 Welding Symbols
X0511 Sheet Metal Basics X0512 Sketching
XO520 Progress Examination Booklet
BLOCK X06 INDUSTRIAL MATERIALS AND
COMPONENTS X0601 Metal Processing X0602 Ferrous Metals X0603 Nonfenous Metals
Progress Examination
X0604 Identification of Metals
fiariel Number
Tttie
X0605 X0606 X0607 X060B
X0609 X0G10 X0611 X0612
X0620
Nonmetallic Materials Plastics. Elastomers, and Composite Materials Wood Products Paints and Adhesives Progress Exam ination
Fasteners Introduction to Pumps and Compressors Introduction to Bearings and Seals Introduction to Power Transmission Progress Exam ination
Progress Examination Booklet
BLOCK X07 MAINTENANCE AND TROUBLESHOOTING X07Q1 Getting Ready lor Troubleshooting X0702 Troubleshooting Aids and Toots
X0703 Scheduled Downtime X07O4 Emergency Downtime
Progress Exam ination
X0705 K0706 X0707
Mechanical Maintenance Electrical Maintenance Preventive Maintenance Progress Examination
X0720 Progress Examination Booklet
LEHMAN 01481
S e ria l N u m b ers A nd T itle s : V id e o ta p e s A nd V id e o te x ts
T his section presents a list of all videotapes, videotape programs, and videotexts according to their serial num bers.
Videotapes and videotexts that relate to the sam e videotape program are grouped together, and arranged according to the v id e o ta p e se ria l n u m b e rs.
If you know the number of a videotape or videotape program, you can look it up here to get the title of the tape o r program.
If you know the number of a videotext, look it up under the serial number of the related videotape, to find its title.
S erial numbers for videotapes begin with the letter V. Serial numbers for videotexts begin with the letter T.
Otherw ise, the serial numbers for videotapes and videotexts are identical. For example:
V N 1 104 is a videotape titled C o o rd in a te M easurem ent S y s te m s .
T N 1 104 is a videotext, with the sam e title.
O nce you have found the tide of the videotape or the videotape program, turn to the V id e o ta p e S y n o p s e s sec tion of this Directory for a description of the tape, text or videotape program.
Vlbeotaps Vkfsotext
VB1100
VB1101 VB1102 VB1103
TB11QO B L U E P R IN T HEAD1NQ (3 V id e o ta p e )
Pulley Bar (12 minutes) Wheel Puller (14 minutes) , Toolmaker's Viss (16 minutes)
VC1100
VC1101
VC1102
VC1103 V C l 104
VC1105
V C l 106 V C l 107 VC1108 VC1109 VC1 HO VC1111 VC1112
VC1113 VCl114
TC 1100 SO FT W A R E M A N AG EM EN T FO R S M A L L C O M P U T E R S (14 V id e o ta p e *)
Computer Hardware and Software Jargon (40 minutes)
Computer Hardware Features (40 minutes)
The impact or Technology (37 minutes)
Contemporary Microcomputer
Architecture (41 minutes) Selecting a Computer and Setting up
Shop (33 minutes) The Software Management Team (38
minutes) Software Selection (39 minutes) Designing Reliable Software (43
minutes) Defensive Programming (26 minutes) The Testing Process (35 minutes) Troubleshooting Aids (42 minines) Programming Style and
Documentation (37 minutes) Fault Tolerant Software (31 minutes) Monitoring Your Progress (34 minutes)
TC1101 SO FTW A RE RELIABILITY'. P R IN C IPLE S AND PRA CTIC E
TC1102 TH E M YTHICAL MAN-MONTH
Videotape Videotext
VK1100
VE1101 V1102 V Elt0 3
VE:1104
VE1105 VE1106
VE1107 VE1108
V E t 109 VE1110 VE1111 VE1112 VE1113
V1114
VE1115
T E1 100
ELEM EN T S OF M ETALLURQ Y
(13 V td M ts p * * )
,
Atoms end Molecules (40 minutes) The Elements of Physics (42 minutes) The Elements of Chemistry (35
minutes) Chemical Equilibrium. Heat and
Temperature (43 minutes) Oxidation and Reduction (41 minutes)
Smelting and Refractories (35 minutes)
Thermal Metal Refining (36 minutes) Electricity, Electrochemistry, and
Electrolytic Processes (43 minutes) Solidification of Metals (53 minutes)
Solid Solutions (35 minutes) Heat Treatment of Steel (50 minutes) Precipitation Hardening (26 minutes) Diffusion and Surface Treatments (48
minutes) Methods of Forming Metals (47
minutes)
Mechanical Testing of Metals (56 m inutes)
TE1101 READING MODULE--ELEMENTS OF METALLURGY
TE1102 M ETA LS HANDBOOK '
VP1100 VF1 1 OI
TF1100
M IC R O P R O C E S S O R S ! FUNDAM ENTAL CO N CEPTS A N D A P P L IC A T IO N S (20 V id e o ta p e s)
Introduction (32 minutes)
LEHMAN 01482
Serial numbers and titles: videotapes and videotexts
Videotape Videotext________________________________
VF1102 V F 1 103 VF11D4 V F 1 105 VF1106 V F 1 107 V F iio a VF1109 VF1110 VF1111 VF1112 VF1113 VF1114 VF1115
VF1116 VF1117 VF111B
VF1119
VF1120
Fundamental Computer Concepts I
(37 minutes)
Fundamental Computer Concepts II
(37 minutes)
Characteristics of the Intel 8090
Microprocessor (51 minutes)
A Simple Programming Example (46
minutes)
Algorithms. Flow Charts, Program
Planning (47 minutes)
Debugging and Use of the MMD-1 (42
minutes)
Stack Architecture, Subroutines (44
minutes)
Microprocessor C PU Hardware
Concepts and Signals (41 minutes)
Hardware Configuration of a Typical
Microcomputer System (46 minutes)
Microcomputer Bus Timing (SO
minutes)
A Microcomputer Executive Program
(50 minutes)
Arithmetic Subroutines (47 minutes)
Interrupts (44 minutes)
Real-Time Microcomputer Applications
tr Computer Tone Generation (40
minutes)
I/O Interfacing 1(47 minutes)
I/O Interfacing ll (46 minutes)
Real-Time Microcomputer Applications
li: Character Generation (51
minutes)
Real-Time Microcomputer Applications
III'. Computer-Controlled Sampling
Scope (49 minutes)
Comparative Evaluation of
Microprocessors. Advanced
Systems (55 minutes)
TF1122 MCS-60 M ICRO CO M PUTER U S E R S ' MANUAL
TF1123 6M 0 A SSE M B LY LAN GUAGE
PRO GRAM M ING MANUAL Required Equipment-'
XP1100 MMD-1 M ICROCOM PUTER T RA IN ER (S A L E )
XF1300 MMD-1 M ICRO CO M PUTER T RA IN ER (REN T )
V11100 T11100
V11101
V I1 102
V I1 103 V I1 104 V I1 105 VU 106 VI1107
VH108 VH 109
VH110
M IC R O P R O C E S S O R IN TERFACING (1 2 V id eo tap es)
Grounding and Shielding, Part 1 (33 minutes)
Grounding and Shielding. Part 2 (46 minutes)
Busing. Part 1 (43 minutes) Busing. Part 2 (33 minutes) Serial Interfacing. Part 1 (43 mriutes) Serial Interfacing, Part 2 (41 minutes) Parallel Interfacing, Part 1 (42
minutes) Parallel Interfacing. Part 2 (44
minutes) Magnetic Tape Interfacing, Part 1 (45
minutes) Magnetic Tape Interfacing, Part 2 (45
minutes)
Videotape Videotext
VI1111 V il 12
Magnetic Disk Interfacing. Part 1 (46 minutes)
Magnetic Disk Interfacing, part 2 (44 minutes)
VM120Q T M 1200 INTRO DUCTION TO M ACHINE TECHNOLOGY (1 6 V id e o ta p e */ 1 6 V id e o te x !* In 2 b in d er*)
VM1300
VM1201
VM1202 VM1203 VM1204
VM1217
VM1205 VM1206 VM1207
TM iaoo
TM1201 TM1202 TM1203 TM1204
TM1217 TM12D5 TM1206 TM1207
INTRODUCTIONTO MACHINE
TECHNOLOGY) P A H T1 (9VldeM *p**/8 videotoit* In * btnttor)
introduction to the Macntne Shop (1 5 minutes)
Hand Tools (12 minutes) Measuring Tools (T3 minutes)
Precision Measurement Tools (16 minutes)
Semiprecision and Precision Layout (15 minutes)
Basic Power Tools (15 minutes) Drill Presses (17 minutes) Operating Drill Presses (13 minutes)
VM1400
VM1206 VM1209 VM1210
VM1211
VM1212 VM1213 VM1214
VM1215
TM 1400
TM1208 TM 1d>Q9 TM1210 TM1211 TM1212 TM1213 TM1214 TM1215
INTRODUCTION TO MACHINE TECHNOLOGY, PARTS
( Video!*peett Videotex!* In a binder)
Engine Lathes (16 minutes) Lathe Tools (11 minutes) Cutting Speeds and Feeds (16 minutes) -
Mounting, Facing and Tbmmg (20
minutes) Timing Between Centers (18 minutes) Milling Machines (18 minutes) Milling Cutters and Accessories (16
minutes) Fundamentals of Grinding (12
minutes)
VN 1100
TH 1100
N U M ER IC A L CO N TRO L/ C O M P U T E R IZ E D N U M ER IC A L C O N T R O L (20 V id eo tap es/
2 0 V M e e te x ta In 2 b in d er)
VN1200
TN1200
NUMERICAL CONTROL/ COMPUTERIZED NUMERICAL CONTROL, PARTI: FUNDAMENTALSO 2 Videotapes/ 12VM eotaxtski* binder) .
VN1101
VN1102
VN1103 VNU04
VN1105
VN1106 VN1107 VN1108
VN1109 VN1110
VN1111 VN1114
TN1101
TN1102
TN1103 TN1104
TN1105
TN1106 T N I107 TN110B
TN1109 TN1110
TN1111 TN1114
Introduction to NC and CNC (15
minules)
Machine Set-up and Safety (14
minutes)
-
Program Preparation (16 minutes)
Coordinate Measurement Systems (17
minutes)
One-and Two-Axis Linear Milling (16
minutes)
Three-Axis Linear Milling (16 minutes)
Circular Milling (19 minutes)
Completed Milling Programs (16
minutes)
Basic Drilling (16 minutes)
Drilling. Boring and Spot Facing (19
minutes)
Manual Data input (17 minutes)
Punching and Editing (16 minutes)
LEHMAN 01483
Serial numbers and titles: videotapes and videotexts
Videotape Videotext
VN1300
VN1112 VN1113 VN1115 VN1116 VN1117
VN1118 VN1119 VN1T20
TN1300
T N II12 mm3 m in s m i 116 m iit7
m itts m itts m i 120
NUMERICALCONTROU
COMPUTERIZED NUMERICAL CONTROL, PART2:ADVANCED PROGRAMMING (8 Videotapes' 8 Vldeotexts in a Under)
Subroutines (18 minutes) Loopings (16 minutes) Special Cycles (17 minutes) Translations (18 minutes) Polar Coordinate Program (19
minutes)
Rotation (18 minutes) Scaling (16 minutes) Cutter Radius Compensation (18
minutes)
V0300 X03
V03001 VO3002 V03003 V03004
V030Q5
X0301
X0302 X0303 X0304
X0305
IN D USTRIAL SAFETY (5 V ideotapes)
Personal Safety, Part 1(15 minutes) Persona) Safety, Part 2 (20 minutes) Safa Usa of Hand Tools (18 minutes) Materials Handling (16 minutes) General Industrial Safety (16 minutes)
VP1100
VP1101 VP1102 VP1103 VP1104 VP1105 VP1106 VP1107 vp ttoa VP1109 VP1110
TP1100
E N E R G Y C O N SER V A T IO N IN IN D U S T R IA L P L A N T S (10 V id e o ta p e s)
How to Get a Program Started (47 minutes)
How to Justify Energy Conservation Expenditures (32 minutes)
Understanding the Importance ol Electrical Systems (45 minutes)
Utility and Process System Optimization (39 minutest
Reducing EOuipment and Piping Losses (33 minutes)
Building Considerations for Energy Utilization (32 minutes)
Heating, Cooling and Utility Requirements (40 minutes)
industrial Solar Applications (32 minutes)
Improving Plant Maintenance for Energy Savings (40 minutes)
Energy Audits and Managing an Energy Conservation Program (42 minutes)
VS1100
V S 1101
V S 1102 V S 1103 V S1 0 4
TS1100
B A S IC SH O P MATH (4 . V id e o ta p e s )
Whole Numbers and Fractions (12 minutes)
Decimals and Tolerances (15 minutes) Algebra (13 minutes) Trigonometry (12 minutes)
VT1100
VT11Q1 VT1102 VT1103 VT1104
T T 1 100
M ANAGEM ENT O F M IC R O P R O C ES SO R T EC H N O L O G Y (10 V id e o ta p e s)
Introduction (57 minutes) Microprocessor Architecture I (50
minutes) Microprocessor Architecture it (49
minutes) Basic Software for Product
Development (48 minutes)
Videotape Videotext
VT105 VT1106
VT1107
V T lto e VT1109
VT1110
Real Time Systems (57 minutes) Strategic Impact of Technology (44
minutes) Microprocessor-Based Product
Opportunities (56 minutes)
Advanced Software (53 minutes) Developing Microprocessor -Based
Product (56 minutes) Planning tor the Future: New
Microprocessor Trends (56 minutes)
VU1100
vu tto t vu 1102 V U 1103 V U 1104 VU1105
W R IT IN G ] B U S IN E S S A N D T EC H N IC A L (1 5 V id e o ta p e s)
Identifying Needs and Planning Writing (26 minute)
Adapting Tone. Language and Structure (32 minutes)
Writing Business Correspondence (42 minutes)
Descriptions and instructions (30 minutes)
Using Graphs, Charts, and Illustrations (20 minutes)
VW 11M
W e l d in g (4 2 vid eo tap es)
VW1200 VW1201 VW1202
VW1203
VW1204 VW1205 VW1206 VW1207 VW1208 VW1209
VW1210
VW1211 VW1212 VW1213 VW1214
TW1200
OXY-ACETYLENE WELDING (14 Videotapes)
Welding EquipmenL Accessories and Shop Safety (14 minutes)
Set-Up and Shut Down of Oxy-
Acetyiene Welding Equipment (14 minutes)
The Three Types of Oxy-Acetylene Flames: Neutral. Oxidizing. Carburizing (10 minutes)
Joint Design and Welding Tdrms (12 minutes)
Puddling and Running Beads with Oxy-Aeetyiene (t 1 minutes)
B at and Horizontal Butt Welds with Filler Rod ( 11 minutes)
Vertical and Overhead Butt Welds with Filler Rod (12 minutes)
Cutting Metal with the Combustion
Torch ( It minutes) Piercing, Cutting Holes and Cutting 45
Degree Bevels with the Cutting Torch (11 minutes)
Oxy-Acetylene Welding T Joints. Lap
Joints. Comer Joints and Edge Joints (12 minutes)
Bronze Welding In Bait and Horizontal ' Positions (12 minutes) Silver Brazing and Soft Soldering (11
minutes) Brazing and Fusion Welding on Gray
Cast Iron (13 minutes)
Automatic Flame Cutting with OxyAcetylene (14 minutes)
VW1300 VW1301 VW1302 VW1303 VW t 304
TW1300
SHIELDEO METAL-ARC WELDING 114 Videotape)
Electric-Arc Power Sources and Minor Maintenance (8 minutes)
Safety in Electric-Arc Welding and Terms (8 minutes)
Selection of Electrodes for Shielded Metal-Arc Welding (to minutes)
Slriking an Arc, Restarting the Arc and Running A Continuous Bead in the R at Position (13 minutes)
LEHMAN 01484
Serial numbers and titles: videotapes and videotexts
Videotape Videotext
VW1305 VW1306
VW1307 VW130B VW1309 VW1310 VW1311
VW1312
VW1313 VW1314
Running Continuous Read in Horizontal and Vertical Down Position (10 minutes)
Running Continuous Beads in Vertical Up and Overhead Position (10 minutes)
Electric-Arc Welding In Rat. Horizontal. Vertical and Overhead Butt Welds (13 minutes)
T Joint. Lap Joint. Outside Comer Joint in Rat Position (9 minutes)
T Joint, Lap Joint, Outside Comer Joint in a Horizontal Position with SMAW (12 minutes)
T Joint, Lap Joint, Outside Comer ' Joint in a Vertical Up Position with
SMAW (9 minutes) T Joint, Lap Joint. Outside Comer
Joint in an Overhead Position (B minutes) Welding Cast Iron in Rat Position with . Electric-Arc, Hard Facing Surfaces
with Electric-Arc (6 minutes) CBrbon-Arc Cutting (8 minutes) Mutti pass Electric-Arc Welding (12
minutes)
VW1400 VW1401 VW 1402
VW 1403
VW1404
VW140S
VW1406 VW1407 VW140S
VW1409 VW1410
VW1411 VW1412 VW1413 VW1414
M.I.G. AND TJ.G . W ELD IN G (14
Videotapes)
Safety and Equipment for Gas-
Shielded Aro-Walding (11 minutes)
Setting Up and Padding of the Inert-
Gas-Shielded Metal-Arc Welding
(12 minutes)
Butt-Joint, T-Joint, Lap Joint and
Outside Comer Joints In the Flat
and Horizontal Position with M.I.G,
(11 minutes) Butt-Joint, T-Joint, Lap Joint and
Outside Comer Joints in the Vertical
and Overhead Position with M.I.G.
(10 minutes) Setting Up Flux-Cored Wire and
'
Running Continuous Beads (B
minutes)
Butt-Joint. T-Joint and Lap Joint with
Dual Shielded (9 minutes)
Multi Pass Welding with Dual Shielded
(12 minutes) Setting Up Aluminum W ire Feed and
Running Butt-,T-,and Lap Joints (IB minutes)
Safety in Gas TUngsten Arc Welding (6
minutes)
Selection of Electrode, Gas, Cups, and
Filler Rod for Inert-Gas-Tungsten
Arc Welding (T.I.G.) (16 minutes)
Welding Aluminum with Inert-GasTUngsten Arc (16 minutes)
Welding Mild Steel with tnert-Gas-
TUngsten Arc (i 1 minutes)
Welding Stainless Steel with inert Gas
TUngsten Arc (13 minutes)
Submerged Arc Welding (14 minutes)
VX1100
M ACHINE TECHNOLOGY [36 V ideotape)
VX1200
TX1200
MACHIN E TECHNOLOGY I, BASIC
M ACHINE TECHNOLOGY (14 Videotapes)
VMeoWP Videotext
VX1201 VX1202
VX1203 VX1204 VX120S VX1206
VX1207 VX1208 VX1209 VX1210 VX1211 VX1212 VX1213 VX1214
Safety Procedures and Guidelines lor
Machine Technology (10 minuies) Hand Tools and Their Use in Machine
Technology (17 minutes) The Use of Measuring Tools in
Machine Technology (11 minutes) Micrometer (Telescope Gages.
Caliper. Hole Gages) (13 minutes) Vernier Scale and Vernier Caliper (13
minutes) The Use of Layout Tools In Machine
Technology (17 minutes)
The Pedestal Grinder (9 minutes) Sharpening Drill Bits By Hand and
Machine (12 minutes) Drill Presses (Sensitive and Radial) (B
minutes) Operations Frequently Performed on
the Drill Press (12 minutes) Hand Hacksaw and Filing Procedures
(14 minutes)
Vertical Bandsaws-- Parts and Accessories (10 minutes)
Butt Welding Saw Blades (10 minutes) Setting the Bandsaws Up for Sawing
and Use of the Accessories (14 minutes)
VX1300 VX1301 VX1302 VX1303
VX1304 VX1305 VX1306
VX1307 VX1308 V X 1309 VX1310 VX1311 VX1312 VX1313 VX1314
TX 1300
MACHINE TECHNOLOGY II, BA SIC EN GIN E LATHE (14 Videotapes)
Identification of Parts and Care oF the
Engine Lathe (13 minutes)
Engine Lathe Accessories (13
minutes)
Cutting Speeds and Feeds For Engine
Lathe-Ferrous. Nonterrous and
Plastics (13 minutes) Grinding a Right-Hand Roughing Tool
(13 minutes)
Grinding a Round Nose Finishing Tool
(11 minutes)
.
Mounting and Truing Work In the 4-
Ja w Independent Chuck (14
minutes)
Three Methods ot Facing Work to
Length (20 minutes)
Straight Turning Work ot Two
Diameters (16 minutes)
Straight Turning Between Centers (17 minutes)
Drilling, Boring and Reaming Work
Held In a Lathe Chuck (20 minutes)
Riming and Radius (16 minutes)
Taper TUrning on the Lathe (13
minutes)
R in g and Polishing on the Engine
Lathe (13 minutes)
Knurling on the Lathe (16 minutes)
VX1400
VX1401 VX1402 VX1403 VX1404 VX1405
TX1400
MACHINE TECHNOLOGY III. IN TERM EDIATE ENGINE LATHE OPERATION (14 Videotapes)
Grinding Forming Tools and Machining Forms (20 minutes)
Machining Shoulders and Comers on the Lathe (16 minutes)
Using the Cutoff Tool on the Lathe (12 minutes)
Measuring External and Internal Threads (16 minutes)
Tap and Die Threading on the Lathe (14 minutas)
i
LEHMAN 01485
Serial numbers and titles: videotapes and videotexts
VldaoMpe Videotext
V X 1406 VX1407 VX1408 VX1409 VX1410 VX1411 VX1412 VX1413
VX1414
Chasing External Threads and Finishing with a Die (12 minutes)
Roughing and Rnishing External Threads on the Lathe (15 minutes)
Cutting internal Threads on the Lathe
(13 minutes) Cutting Acme Threads (15 minutes) Chasing Tapered Pipe Threads on the
Lathe (10 minutes)
Machining Offset Holes--Face Plate and 4-Jaw Chuck (18 minutes)
Using the Tootpost Grinder on the Ladle ( i t minutes)
Using the Steady Rest and Follower
Rest to Machine on the Lathe (9 minutes) Spring Winding on the Lathe (8 minutes)
VX1500 VX1501 VXt 502 VX1503 V X i 504 V X I505 VX1506
TXtSQO MACHINE TECHNOLOGY IV, MILLING AND TOOL
SHARPENING (14 Videotapes)
Identification of Parts and Operation of the Vertical Milling Machine (12 minutes)
Cutters and Machining Operations for the Vertical Milling Machine (14 minutes)
Use of Dividing Head and Rotary Table (11 minutes)
Machining Keyways on the Vertical Milling Machine (Straight and Woodruff) (13 minutes)
Use of Plain and Side Milling Cutters on the Horizontal Milling Machine
(12 minutes) Identification of Parts and Operation of
the Horizontal Milling Machine (9
minutes)
Videotape Videotex!
VX1507 V X I808 VXt 509 V X I 510 V Xi 511 VXt 512 V X i 513
VX1514
Setup for Holding Work to be Milled (7 minutes)
Use olthe Face Milling Cutter on the Horizontal Mill (13 minutes)
Sharpening the Periphery of End Mills (14 minutes)
Sharpening Ends of End Mills (12 minutes)
Gouging of TWo- end Four-Flute End
Mills (11 minutes) Reamer Sharpening Between Centers
(10 minutes)
Sharpening the Periphery of Plain Milling Cutters and Side Mills (19 minutes)
Sharpening Brazed Carbide Lathe Tools Using a Universal Vise (13 minutes)
VZ1100
VZ1101 VZ1I02
VZ1103 VZ1104 VZ1105 VZ1106 VZ1107
VZ11Q8
VZ1109 VZ1110
TZ1100
M A K IN G M O H E E F F E C T IV E T E C H N IC A L P R E S E N T A T IO N S (1 0 V id e o ta p e s)
The Basics (35 minutes) The Audience as Listeners (29
minutes) Audience Characteristics (33 minutes) Audience Analysis (36 minutes) Presentation Design (32 minutes) Graphics: Why and What (36 minutes) Graphics: The Tools, Part I (37
minutes) Graphics: The Tools, Part II (36
minutes) Making the Presentation (35 minutes)
Fielding Questions " (29 m inutes)
LEHMAN 01486
P ro v id e yo u r e m p lo y e e s w ith tra in in g In th e e s s e n tia l s k ills th e y w ill n e e d to k e e p yo u r p la n t a n d e q u ip m e n t o p e ra tin g a t p e a k e ffic ie n c y , ^ f t h e t h e r you w a n t to tra in e n try -le v e l e m p lo y e e s ,
c ro s s tra in o r re tra in y o u r p re s e n t e m p lo y e e s , IC S -In te x t has an In d u s tria l M a in te n a n c e an d C o n s tru c tio n T ra d e s P ro g ra m to fit yo u r com pany's needs.
A l s o a v a ila b le -- T e c h n ic a l T ra d e s P ro g ra m s In th e a re a s o f W a s te w a te r M a n a g e m e n t, S u rv e y in g , a n d H ig h w a y C o n s tru c tio n a n d M a in te n a n c e .
IN D U STR IA L M A IN TE N A N C E AND C O N S TR U C TIO N TRADES
CaroarPrograma
Sldlla Programa
Basic Sitila For Budding TVedee
Maintenance Hetper
i__________ _____________________ ______________ __
_____
i i---------- --------[
Pipefitter
Meson
Refrigeration end Air Conditioning M echanic
Carpenter
Building Maintenance end Repeir Mechanic
Painter
Plumber '
Basic Plant M aintenance
Cw--r Program
Mini Programs
Pipofitting
Masonry
Refrigeraron
Air Conditioning
Carpentry
Plumbing
Surveying
Apprentie* Progrema
Pipefitter Apprentice
Mason Apprentice
n etfgetalionand Air Conditioning
Mediane Apprentice
Carpenter Apprentice
Plumper Apprentice
19 LEHMAN 01487
B a s ic S k ills P ro g ra m
3csie Skills for 3u:ding Trades
SERIAL NO.
X0105
T h l* entry-level program p ro vid es train e e * w ith the related study required to prep are them fo r an y o n e of th e num erous opportunities In the fie ld of In d u stria l M ain ten an ce and C on stru ction . W h e n co m b in ed w ith on-the-job train in g , the program w ill g ive tra in e e s a co m p re h e n sive fo u n d ation In
X106 X0107
X0106 X0109
the b asic s k ills and kn o w ledge th ey w ill need to perform in these trade are as. In add ition , th e B a s ic S k ills fbr B u ild in g T rades P ro g ra m w ill q u ality yo u r tra in e e s fo r th e p o sitio n of M ain ten an ce H elp er.
Upon completion of the program, trainees should be able to:
BLOCK X04
X0401 X0402 X0403
Select proper protective clothing, eye protection and so forth j X44
tor a particular task.
I X0405
Dem onstrate sale practices when using common hand and
: X0406
power tools Perform basic arithmetic (unctions
i X0407 j X0408
Distinguish between the various physical principles such as energy, force and power.
Identity and select the proper hand and power tools for a specific task
Understand basic concepts tor reading drawings used in the
j
; X0409
j
X04t 0 X041 t
| X0412
j
fields of m aintenance and construction,
| X0701
Discuss troubleshooting techmQues. how to handle down-
|
time, and m aintenance procedures. Read and interpret architect's drawings and construction
specifications.
' X0702 | X0703
X0704
X0705
B a s ic S k ills A s s e s s m e n t T e s t: B u ild in g T ra d e s
X0501 X0502 X0504
A Basic Skills Assessm ent Test is available (rom iCS-Intext covering the topics Included in the B a s le S k ills for B u ild in g T rad es Pro g ram . This test can be used on an optional basis to evaluate the need for the Basic Skills Program prior to enrollment in any one ot the Standard Industrial M aintenance and Construction C areer Program s
X0505 1842A
I842C
2175A
TITLE
Measuring Lengths anc Distances
Bulk M easurement Temperature Measurement Energy, Force, and Power Flu d M easurem ent
OPTIONAL VIDEOTAPES
HAND AND POWER TOOLS Common Hand Toois Metai-Cutting Tools Measuring Instruments
Woodworking Hand Toots Plumbing Hand Tools Electric Drills and Hammers Electric Power Saws Routers. Power Planers and
Sanders Pneum atic Tools Grinding Equipment Tool Grinding and Sharoem ng Jacks Hoists and Puile-s
Gelling Ready for Troubleshooling
T'oubiesnoofing Aids a id Tools Scheduled Downtime Emergency Downtime Mechanical Maintenance Introduction to Print Reading Dimensioning Sectional Views and
Simplified Drafting Building Drawings Reading Architects Blueprints.
Fart 1 Reading Architects Blueprints.
Par' 3 Specification Writing. Part 1
VM1202 VMT203 VM204 VM 1202 VM1205
VMI215
Exams. t2
SERIAL NO.
BLOCK X03
X030t X0302 <0303 X0304 X0305
XOIOt X0102 X0103 X0l04
TITLE
INDUSTRIAL SAFETY Personal Safety. Part 1 Personal Safety. Part 2 Safe Use of Hand Tools Materials Handling G eneral Industrial Safety
Addition and Subtraction Multiplication and Division Fractions and Decimals SI Metric
OPTIONAL VIDEOTAPES
V03001 V03002 V03003 V03004 V03005 VS1101 VS1102
Estimated Average Completion Time 28 weeks
20
LEHMAN 01488
T h e e le c tric a l te c h n o lo g ie s c o m e In to lo c u s w ith IC S -In te x t tra in in g p ro g ra m s . W e c o m b in e th e
roven m eth o d o f g u ld e d -fn d e p e n d e n t stu d y an d d s -o n e x p e rim e n ts w ith y o u r o n -th e -jo b in ln g to tu rn y o u r e m p lo y e e s -- e n try -le v e l o r
m em b ers o f y o u r c u rre n t w o rk fo rc e -- In to s k ille d e le c tric ia n s .
-j yi
y E LE C TR IC A L TE C H N O LO G IES
Mini P ro g ra m
Motor and Generator Repair
Motora and Motor Control
Power Dimribution
Apprentice Program
Electrician Appranrin
41
LEHMAN 01489
In te g ra te d C irc u its . . . P u ls e a n d D ig ita l C irc u its . . M ic ro p ro c e s s o rs . . . E le c tro n ic In s tru m e n ta tio n an d C o n tro l - . .
k n o w le d g e , s k ills a n d te c h n iq u e s a re u lre d fo r to d a y 's e le c tro n ic s . T h e s e lC S -ln te x t p ro gram s w ill g iv e yo u r e m p lo y e e s th e s k ills an d k n o w le d g e th e y n e e d to p erfo rm a s E le c tro n ic s T e c h n ic ia n s , In d u s tria l E le c tro n ic s S p e c ia lis ts , E le c tro n ic s S ystem s . E le c tric ia n s o r E le c tro n ic s T ro u b le s h o o te rs . : T h e s e p ro gram s a re e s p e c ia lly v a lu a b le fo r u p g ra d in g yo ur p re s e n t P la n t a n d M a in te n a n c e ' E le c tric ia n s w h o w ill b e re q u ire d to re p a ir a n d m a in ta in e q u ip m e n t
E L E C T R O N IC S T EC H N O LO G IES
61
LEHMAN 01490
T e a c h y o u r e m p lo y e e s th e la te s t d ie s e l an d a u to m o tiv e te c h n o lo g ie s . IC S -In te x t c a n g iv e y o u r c o m p a n y th e c o m p e titiv e e d g e b y p ro v id in g
r w o rk e rs w ith u p -to -d a te tra in in g in th e s e
! . T h e re a re p ro g ra m s fo r a ll le v e ls o f e m p lo y e e s , from e n try -le v e l to a d v a n c e d . . . e v e n s p e c ia liz e d p ro gram s th a t fa m ilia riz e y o u r w o rk fo rc e w ith th e fe a tu re s o f s p e c ific e n g in e s .
! !S
:j t w IS55i
d ie s e l a n d a u t o m o t iv e t e c h n o l o g ie s
Mini Program
Automotive Body Rebuilding and Reflrtshlng Specialist
Apprentice Programa
Heavy*Duty Equipment Mechanic Apprentice
Heavy-DutyTruck Mechanic Apprentice
91 . LEHMAN 01491
VIDEO PROGRAMS
IC S -ln text can provide your co m p any w ith full co lo r videotapes covering a w id e va rie ty of industrial and tech n ical skills areas. T h e im p act of "h a n d s -o n " training is built right in to every IC S -ln te x t vid eo tap e, which m akes this m ed ia e s p ecially effe c tiv e in action training areas like W e ld in g o r M a c h in e T e c h n o lo g y . In ad dition , your train ees receive th e im po rtant fa c to r of consistent instruction w ith vid eo tap es--th ere is no chance of variations th a t can o ccu r w ith d ifferen t in s tru c to rs .
IC S -lntext offers co m p lete v id eo tap e program s as welt as individual vid eo tap es, v id e o program s are com prised of a series of vid eo tap es ab ou t a p articu lar subject, arrang ed in a lo g ical learnin g seq u en ce. Program s a re availab le in various subject areas from the "b a s ic s ", such a s S h o p M a th and B lu e p rin t
R e a d in g , to specific tech n ical areas including M ic ro p ro c e s s o r In te rfa c in g and S o ftw a re M a n a g e m e n t fo r S m a ll C o m p u ters.
Individual vid eo tap es m ay be used as optional supplem ents to m any of th e IC S -ln te x t S tan dard Program s. R e fe rto th e Standard Program section of this C atalo g fo r th e optional videotapes suggested for each Individual program .
In addition, supplem entary videotexts acco m p any som e of th e vid eo tap es. T hese videotexts in clud e glossaries, b ackground inform ation, illustrations and quizzes to en sure optim um train in g exp erien ces.
A ll IC S -ln te x t vid eo tap es a re availab le i n 3/* " U -M a tic , Y z ' VHS and V z" B eta I form ats.
LEHMAN 01492
LEH M A N 01493
MEETING SUPPLEMENTS
LEHMAN 01494
supervisor's book ofsafetymeetings
B UR EA U O F B U S IN E S S P R A C T IC E W aterford, C T 06386
LEHMAN 01495
C o p yrig h t 1981, B u re au o f B u sin e ss Pra ctice , In c. A ll rights reserved . T his book m ay not be rep ro d u ced
in p art or in w h o le by an y p ro cess w ithout w ritten perm ission from th e publisher.
Prin ted In the United S ta te s of A m erica. Revised and reprinted T983 Fifth printing
LEHMAN 01496
TABLE OF CONTENTS
PAGE
INTRODUCTION..................................................................................... i
Why Are Safety Meetings So Important............................................................................... 5
MEETING
1. Spotting Hazards..............................................................................
2. Reporting Hazards ............................................................................13
3. What Went Wrong?.......................................................................... 16
4. Lifting and Carrying .........................................................................18
5. Forklift Safety....................................................................................21
6. Dock Plates, Conveyors, and Cranes................................................. 25
7. Ropes, Chains, and Slings..................................................................28
8. Materials Storage...............................................................................30
9. Ladder Safety....................................................................................32
10. Safety Belts and Life Lines................................................................ 34
11. Safety on Scaffolding ....................................................................... 36
12. Hand Tools....................................................................................... 38
13. Portable PowerTools.................................. .................................... 41
14. Machine Guards ...............................................................................43
15. Working With Hazardous Materials ...................................................46
16. Flammable and Combustible Liquids ................................................48
17. Working With Solvents.......................................................................61
18. Good Housekeeping Practices ......................................................... 54
19. Protecting the Eyes and Face.............................................................57
20. Protecting the Feet and Legs............................................................. 60
21. Protecting the H e a d .......................................................................... 62
22. Ear Protection .................................................................................. 64
23. Protecting Your Hands ..................................................................... 66
24. Breathing Safely ............................................................................... 68
25. Dress Right for Safety....................................................................... 70
26. Fire Prevention.................................................................................. 73
27. Electrical Safety.................................................................................78
28. First Aid ............................................................
80
29. Fitness and Health ........................................................................... 84
30. Off-the-Job Safety.....................
87
LEHMAN 01497
IN TR O D U C TIO N
Although safe work habits are largely a mat ter of individual responsibility, too many super visors make the mistake of underestimating the importance of their role in communicating safe ty awareness to their employees. For example, it may be the worker's responsibility to put on safety gloves before handling a caustic cleaning solution. But if the supervisor has not repeated
ly stressed the hazard involved, or has failed to convince the employee that handling this chemical entails the risk of injury to the skin, then the likelihood that the employee will run that risk is greatly increased. It may be the work er's responsibility to actually put on the gloves when conditions warrant, but it is the super visor's responsibility to instill the proper attitude and to motivate workers to take the necessary precautions to ensure the safety and well-being of the department.
Acknowledging this responsibility is half the battle. The other half is taking an active ap proach to developing your employees' safety awareness. Holding regular safety meetings is certainly a step in the right direction, and you will find the meeting plans outlined in this book
an invaluable source of help in organizing your safety communication efforts in this area. But there are other steps involved in developing safety awareness that will both contribute to the success of these meetings and ensure that the policies and procedures discussed there are carried out on a day-to-day basis.
The SUPERVISOR'S SAFETY AWARE
NESS CHECKLIST that follows summarizes the steps you should take in communicating to your employees the importance of a safe atti tude on the job. As you go over the points out
lined on the left of the chart, use the space on the right (or a spare piece of paper) to jot down specific actions that you might take to imple
ment these suggestions, the names of people you might contact for help or advice, questions you must answer before taking action, and any other notes that pertain to your particular situa tion. You will see occasional "prompts" in italics
to help you examine your situation more closely. The notes you take, in conjunction with the
steps outlined in the checklist, will tell you ex actly what you have to do to communicate safe ty awareness to your subordinates.
LEHMAN 01498
SUPERVISOR'S SAFETY AWARENESS CHECKLIST
I. Introduce New Employees to Safety Policies and Procedures. A Start stressing the importance of safety to the new employee on his or her first day. on the job. . 1. Minimize the possibility that the em ployee will be injured before be coming completely familiar with safety procedures. 2. Discourage the new hire from de veloping poor Safety habits through ignorance or inexperience. B. Find out exactly who is responsible for safety orientation in your company. 1. Coordinate your orientation efforts with those of the personnel depart
ment. 2. Go over specific safety regulations
and procedures carefully as soon as possible after the new worker arrives on the job. a. Use a safety orientation check list to make sure you don't over
look anything. b. Encourage the new employee
to ask questions.
U se the sp ace b elow to note em ployees, ^ equipm ent o r procedures w hich req u ire atten tio n.
H ow can w e im prove the orientation given new hires and transfers into the depart m ent? Discuss this with---------------------- .
1I
i
II. Use Safety Training Sessions to Com m unicate the Importance of Safety. A Make sure that safety training is on
going. 1. Schedule department safety meet
ings on a regular basis.
2 . Hold informal "toolbox" meetings to discuss safety-related issues.
3 . Make safety a regular topic of dis cussion when you have informal
When was our last safety m eeting-- and
when should the next be scheduled?
n
iiY
LEHMAN 01499
conversations with individuals or small groups of employees. B. Leam to recognize and avoid the fol lowing pitfalls in conducting safety training sessions: 1. Intimidating your employees by threatening them with the con sequences of disobeying safety
rules. 2. Discouraging their participation by
doing all the talking yourself.
C. Make sure you follow the three prin ciples of a good safety training session: 1. Focus your sessions on areas in which accident rates have been high or on the increase.
2. Demonstrate (if possible) how safe ty practices work.
3. Encourage employees to partic ipate in demonstrating the correct procedures.
D. During the training session itself, remember the following: 1- Confine yourself to a single topic. 2. Demonstrate the correct safety pro cedures. 3. Open the session up for discus
sion. 4. Use follow-up training to reinforce
the safety message.
H o w can / avoid these pitfalls in the safety training given my employees?
W hat topics should be discussed?
i
III. Point Out Safety Hazards Whenever You See Them. A. Every time you spot a safety violation or an unsafe act, take the following ap proach:
1. Listen to the employee's explana tion of why he or she ignored safe ly procedures.
Which workers have been observed in unsa/e acts or conditions lately?
LEHMAN 01500
2. Criticize the employee's actions in a constructive manner, focusing on the hazard rather than on the indi
vidual who caused it. 3. Demonstrate the correct safety pro
cedure. 4. Repeat the warning. 5. Look for improvements in work
methods that might minimize this hazard in the future. B. Look for opportunities to repeat and reinforce the safety message; never take it for granted that you're doing everything you can to communicate safety awareness.
How could handling o f the situation have
been im proved to reinforce the safety aware
ness o f these workers?
I
\
IV. Investigate Accidents Promptly A. Investigate all accidents immediate ly--even when no injury has occurred. B. Gather the key facts from the employ ee and any witnesses who saw the acci dent happen. Get answers to the fol lowing questions. 1. Who was injured?
2. Where did the accident take place? 3. What happened (step by step, if . possible)? 4. Which part of the body was in
jured?
5. How serious was the injury? 6. What medical treatment was given? C. Put to use the information gathered during the investigation. 1. Is additional safety training
needed? 2. Should we make changes in
methods, equipment, layout, etc.? D. Use the opportunity an accident pre
sents to communicate the importance
H ow can our accident and near-miss investigtions be im proved to provide m ore useful
information?
Can we m ake better use o f the information
these investigations provide? How?
iv
LEHMAN 01501
bf safety at a time when employees' awareness is heightened.
V. Com m unicate Your Own Attitude To
ward Working Safely.
A. Leam to recognize the symptoms of poor safety communications: 1. Do employees claim to be ignorant of safety rules? 2. Do they misunderstand safety pro
cedures? 3. Do they deliberately disregard safe
ty instructions? 4. Do they fail to take safety instruc
tions seriously? B. If ignorance of safety rules is a prob
lem, take the following corrective ac tion:
1. Make sure your explanations of safety rules are clear.
2. Conduct regular follow-up training.
3. Discipline those individuals who persist in ignoring the rules.
C. If misunderstanding of safety rules is a problem, take the following action:
1. Issue instructions in clear, simple language.
2. Ask questions to make sure your employees understand.
3. Issue frequent reminders about the importance of following safety pro cedures.
D. If employees deliberateli/ disregard
safety instructions, take the following corrective action:
1. Reexamine your own attitude to ward safety to make sure you're not undermining your own message.
2. Consider the possibility that your
W hat are we doing to overcome poor em ployee attitudes toward job safety and health in this departm ent?
W hat m ore can we do?
V
LEHMAN 01502
employees are trying to express anger or resentment toward you, and then deal with the cause of their anger accordingly. E. If employees d o n 't consider safety in structions important, take the follow ing action: 1. Make sure you're not taking safety for granted. 2. Make safety a routine part of new
employee orientation. 3. Emphasize the link between safe
work habits and performance ap praisal.
4. Discipline employees who fail to obey safety rules..
!
I
vi
LEHMAN 01503
W H Y ARE SAFETY M EETINGS SO IM PORTANT?
Why is it so important that supervisors meet regularly with small groups of
employees to discuss the various aspects of job safety and health? Because it is only through face-to-face contact that effective communication on the subject can take place. The open, informal atmosphere of a small group meeting encourages the kind of questions and discussion that "personalize" the issue of safety by focusing on its day-to-day applications. What other purposes do regular safety meetings serve?
They encourage safety awareness. Other means of getting the safety message across are often too easily ignored. But when a small group of workers gets together to discuss the hazards they have encountered and the steps they can
take to eliminate them, it increases each worker's safety consciousness.
They get employees actively involved. In a sense, safety meetings put
employees "on the spot"; that is, they demand feedback. They get employees
thinking about safety and encourage them to come up with ideas and suggestions
for preventing accidents and minimizing the hazards with which they are most
familiar.
*
They m otivate em ployees to follow proper safety practices. Small group meetings are the best place to demonstrate the uses of protective equipment, proper lifting techniques, and other specific safety procedures.
They can nip safety hazards in the bud. A department safety meeting is the time to pinpoint minor hazards before they result in real problems. It also presents a good opportunity to discuss hazards that are inherent in the environment and that experienced employees are likely to take for granted.
They introduce workers to new safety rules, equipment, and preventive prac tices. In addition to introducing new things, a safety meeting is a good time to reinforce the importance of long-standing safety procedures and to remind employees of the reasons behind them.
They provide vital information on accident causes and types. Regular meetings are the best way of keeping employees up-to-date on the hazards in their environ-
5 LEHMAN 01504
ment and what the company is doing about them. They also make it easier for the company to maintain accurate accident statistics, an important tool in tracing the progress of prevention efforts.
Types of Meetings
Departmental or work group safety meetings can take a number of different forms. One example is the "tailboard conference" used by public utility crews before they tackle a job. The crew gathers around its truck to discuss the work, faying out the tools and materials they'll need and deciding who will handle each task. Another example is a departmentwide meeting that is held shortly after an accident has occurred (see Meeting 3). Its purpose is to make other employees aware of the hazard, to discuss why the accident happened, and to head off similar incidents in the future. Some companies use small group meetings to sup plement safety campaigns or to reinforce company policies. Such meetings usual ly focus on a specific safety problem--for example, fire prevention, proper lifting and carrying techniques, etc.
While safety meetings obviously require some planning and forethought, there is a danger in adhering to a set "formula." Employees quickly become blase about attending meetings that are carbon copies of each other. This is why you, their supervisor, must go one step further and see to it that: (1) their interest is aroused and held; (2) they are not overloaded with information and ideas; (3) they are comfortable enough--both physically and emotionally--to prevent restlessness and encourage participation; and (4) they leave the room with an improved at titude and more useful information than they had when they came in. ^Perhaps the most successful type of safety meeting--and one that lends itself to a small group format--is the weekly instructional meeting designed to provide employees with the pertinent facts about a specific hazard or safety procedure. Such meetings typically last only 5 or 10 minutes--long enough to get the infor mation across but short enough to avoid boredom and restlessness. The meetings outlined in the following chapters can be presented as is or integrated into a longer meeting format. They make use of statistics, visual aids, and other devices to catch and hold employees' attention. But their impact on employees' attitudes and work practices depends on your ability to plan and communicate.
Preparation and Planning
Each chapter in this book presents you with a "script" for a meeting on a par ticular safety topic. No matter what topic you choose, there are a few guidelines you should follow in preparing for your meeting:
1. Choose your topic care/u//y. A subject that is related to a recent accident or the purchase of new machinery will make a greater impression on employees than a less timely topic.
2. Gather your facts and figures. Be sure they are complete and accurate. Con sider whether they might have more impact in the form of a chart or other visual aid.
3. Map out your presentation. Decide ahead of time on the best way to present
the subject of the meeting. Try to anticipate your employees' questions and reac tions. Outline what you hope to accomplish in terms of changed attitudes, re duced accident rates, etc.
4. Set a time limit. Decide on a realistic timetable and stick to it. Employees are more apt to pay attention when they know the meeting isn't going to drag on for hours.
5. Practice your delivery. You don't necessarily have to stand in front of a mirror and rehearse, but at least give some thought to how your employees will interpret your manner of presentation. Try to convey your sincerity and interest through your stance, gestures, and tone of voice.
6. D evise strategies to g et em ployees involved. Think up questions requiring more than a Yes or No answer. Set aside some time at the end for discussion, and prepare some thought-provoking comments that will keep the discussion go ing.
How to Conduct a Meeting If you've been thorough in your preparation and planning, the meeting will
practically run itself. While most supervisors who are not in the habit of conduct ing weekly safety sessions will approach the task with some initial trepidation, ex perience usually lays these fears to rest.
Here are the basic steps that should be followed in conducting a meeting on almost any safety topic:
I. introduce the topic. Tell the group in straightforward terms what the meeting is all about. If you have a punch line or some other good lead-in, use it; otherwise, keep it simple. Don't go overboard trying to be clever.
II. Present the facts. Be as concise as possible in providing your employees with any necessary background on the subject. Then present your facts and figures in as interesting a manner as possible.
III. Demonstrate. Acting out or role playing a safety procedure is one way of making sure your message has been received. Using visual aids is another (see section below on "Using Visuals and Statistics"). Anything you can do to demonstrate your points--and get employees involved in the demonstra tion--is going to give your meeting added impact.
IV. Open the m eeting up for discussion. Use the discussion period to answer questions, clarify misunderstandings, and obtain feedback from employees. An active discussion is usually a good indication that your meeting has been successful.
V. Summarize the major points. When your time has run out, it's a good idea to recap what has been discussed and decided. If the group has agreed on steps to correct a hazard or improve an unsafe condition, this is the time to remind employees about what they have agreed to do.
7
LEHMAN 01506
Using Visuals and Statistics
'
The danger inherent in routine weekly meetings has already been mentioned.
If you want to prevent a "ho-hum" attitude among employees, you're going to
have to put forth a continual effort to keep your safety meetings lively and in
teresting. Audio-visual aids and carefully chosen statistics are two excellent means of reinforcing your points and at the same time maintaining a high level of
interest among your listeners.
Statistics, for example, can be compiled from department records of accidents
and injuries. In addition to providing the means for an objective evaluation of
your department's overall progress in meeting company safety goals, statistics are
also useful in pinpointing problem areas. For example, if 10 percent of the ac
cidents that occurred throughout the department last year involved eye injuries,
this is a good indication that your employees need more training in eye safety
equipment and procedures.
.
Statistics can also be an effective motivational tool. Suppose you're trying to
impress upon your employees the importance of wearing safety shoes. They may
not come right out and say it, but most of them are probably thinking that the
odds of dropping a heavy tool or piece of equipment on their feet are one in a
million. They're bound to change their attitude, however, if you point out that X
number of employees ended up on crutches last year because they didn't wear
the proper footgear. It may sound like a negative approach to the subject of safe
ty, but statistics have a way of driving the message home.
The same can be said of visual and audio-visual aids. Encompassing everything
from homemade flip charts to slick, professionally made films, visual aids can be
used to inform, persuade, motivate, and entertain; they can also be used to solve
problems. But don't let your visual aids run your meeting. Visual aids are only ef
fective when used to back up what you have to say.
How to Use This Book
Each of the meeting outlines that follow presents a suggested topic for a weekly safety talk lasting five to ten minutes--perhaps longer if a good discussion gets started. But your presentation should last no longer than that, and the meeting as a whole should be kept within a reasonable time limit. Select a time and a place conducive to attentive listening. Asking eight employees to crowd into a small of fice where most of them can't even sit down, for example, or scheduling the meeting for late Friday afternoon is guaranteed to undermine the best laid plans.
At the beginning of each meeting outline you will find a brief summary of what the meeting should accomplish {"Meeting Objective"), what materials you should bring with you, and how often meetings on this particular subject should be heldWhen visual aids or other supplementary materials are appropriate to the subject, they are either included or it is noted where they might be obtained. The meeting plan itself is presented in outline form so that you can easily follow it item for item or else adapt it to your company's needs. You will be more successful in getting your message across if you can inject a certain amount of spontaneity into your presentation--using anecdotes to illustrate your points, or drawing on ex periences that your employees have shared. But the outline has been carefully organized to cover all the most significant points in the order in which they should be presented to employees.
8
i
I
l
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LEHMAN 01507
When you have selected the topic for your weekly meeting, review the outline in advance to familiarize yourself with information and to see what supplementary material might be used to reinforce or illustrate it. If you can think of any ap propriate anecdotes or examples of accidents that have occurred in your com pany, make a note on the outline wherever they might logically fit in. Keep the outline in front of you during the meeting and refer to it frequently so you don't get off on a tangent. If a point is raised in discussion that you would like to include in your next meeting on the subject, make a note in the margin.
If you plan to use visual aids with which you are not familiar, preview them first. Check out any equipment you will need--slide or overhead projectors, movie projectors, etc. If you're going to demonstrate a certain safety procedure, rehearse it briefly so that you don't waste time during the meeting trying to get it right. In short, do everything possible to make sure that the meeting runs smoothly. Employees will be easily distracted by disorganization, rambling discus sion, or a malfunctioning movie projector. And the information you're trying to convey is too important to risk losing through mismanagement.
r
9
LEHMAN 01508
I
M E E T IN G 1 : Spotting Hazards
M eeting Objective: To encourage your employees to spot hazards in their im mediate work area before they result in accidents or injuries.
Materials: Work up and mimeograph a list of common hazards in your depart ment, as well as a sheet on accident statistics for your area; if possible, photographs of hazards spotted during the past week/month, etc. ; if you have an inspection checklist, mimeograph it so employees can see what you look for--this will help them see what to look for themselves. (A broad inspection checklist is provided on page 12. Feel free to modify it to fit your department's needs.)
Frequency: At least twice a year; quarterly if accident rate is high or change in equipment, procedures, etc., have created new hazards.
I. How can you spot a hazard? Look around you and ask yourself, "How could an accident occur here?"
A. Cite easy-to-spot hazards. (Give relevant examples from your depart ment: frayed electrical cords, spills, unguarded machinery, etc.)
B. Discuss hidden hazards. (Give examples: How much noise is too much noise? How do you know if fumes in the air are toxic? etc.)
C. Most hazards fall into one of two categories: unsafe acts or unsafe con ditions.
1. Statistics reveal that for every on-the-jb accident caused by unsafe conditions, roughly four can be attributed to unsafe acts. a. Therefore, concentrate your efforts on recognizing unsafe acts. b. List most common unsafe acts. (Give relevant examples of each from your department.) (1) Operating without authority (2) Failure to secure, e.g., ladders, materials, etc. (3) Failure to signal or warn (4) Operating at unsafe speed (5) Bypassing safety devices
10
LEHMAN 01509
(6) Using unsafe equipment (7) Unsafe loading of materials (8) Unsafe placing of materials (9) Taking unsafe position or posture when handling mate
rials (10) Working on dangerous or moving equipment (11) Horseplay (12) Failure to lock out or tag out unsafe machinery
2. But don't overlook unsafe conditions; keep in mind that unsafe conditions are often the r e s u lt of unsafe acts, a. List most common conditions leading to accidents and injuries. (Give examples of each.) (1) Lack of guards (2) Inadequate guards (3) Defects in equipment or materials (4) Hazardous arrangement of machines, tools, supplies, etc. (5) Improper illumination (6) Unsafe ventilation
D. Daily self-inspections are the best way to spot hazards in your area. (Pass out copies of your inspection checklist.)
1. Objective: to locate as many safety and health hazards as possible b e fo r e they have a chance to cause an accident-
2. Know what you're looking for. a. Familiarize yourself with OSHA standards and regulations that apply to your job. (Note: It's a good idea to work with the com pany safety director in drawing up a list summarizing these regs. Then you can pass it out to employees during the meeting.) b. Familiarize yourself with existing safety checklists. (Pass out copies of checklist for your department.) c. Draw up your own inspection checklist; set up an inspection schedule for yourself (what to check daily, weekly, etc.).
E. Discuss other ways of identifying hazards.
1. Photo-inspections (If you have an instant-developing camera, use it to record hazards before and after they have been corrected. Bring the pictures to the next meeting and ask employees to iden tify "What is wrong with this picture?")
2. Past experience (Hand out sheets on most common hazards and accident statistics for your department. Discuss how analysis of ac cidents and injuries that have occurred in the past can be used to head off similar incidents in the future. Give examples.)
11
LEHMAN 01510
INSPECTION CHECKLIST The followingchecklist covers all the areas necessary for a successful safety inspection. Afewofthe items listed may not apply directlyto your department, and a'few others are Itemsyou may checkonly once a year. Feel free to modifyit to fit your department's needs.
HOUSEKEEPING [ ] Is the work area clean and orderly? | ] Are floors free from protruding nails, splinters, holes and loose boards? [ 1 Are aisles and passageways kept dear of obstructions? | ] Are permanent aisles and passageways dearly marked? I ) Are covers or guardrails in place around open pits, tanks and ditches?
FLOOR AND WALL OPENINGS ( ] Are ladderways and door openings guarded by a railing? I 1 Do skylights have screens or fixed railings which would prevent someone from falling through? ( ) Do temporary floor openings have standard railings or someone constantly on guard? [ | Are wall openings with a drop of more than 4 feet guarded by a standard railing? ( 1 Are open-sided floors, platforms, and runways having a drop of more than 4 feet guarded by a standard railingand
toeboard? ( ] Do ail stairways with 4 or more risers have a handrail? ( | Are stairways strong enough? too steep? adequately illuminated? slip resistant?
MEANS OF EXIT [ ] Are there enough exits to allow prompt escape? I J Do employees have easy access to exits? i j Are exits unlocked to allow egress? ( ) Are exits clearly marked? [ j Are exits and exit routes equipped with emergency lighting?
PERSONAL PROTECTIVE EQUIPMENT ( ) Is required equipment provided, maintained and used? [ | Does equipment meet requirements? Is it reliable?
EMPLOYEE FACILITIES
[ j Are facilities kept clean and sanitary?
-'
[ j Are toilets kept clean and In good repair?
( I Are cafeteria facilities provided where toxic chemicals are used7Do employees use them7
MEDICAL AND FIRST AID . [ ) Is there a hospital, clinic or infirmary nearby? [ j Ale there employees trained as first-aid practitioners on each shift worked? [ ] Are physician-approved first-aid supplies available? [ j Are first-aid supplies replenished as they are used?
FIRE PROTECTION
( ) Are fire extinguishers chosen for the type of fire most likelyin that area?
( ) Are there enough extinguishers present to do the job?
[ J Are extinguisher locations conspicuously marked?
[ j Are extinguishers properly mounted and easily accessible?
f ] Are all extinguishers fully charged and operable?
( j Are special purpose extinguishers clearly marked?
.
'
MATERIALS HANDLING AND STORAGE ( ) Is adequate clearance albwed in aisles where materials must be moved? ( j Are tiered materials stacked, interblocked, locked and limited in height to maintain stability? [ ] Are storage areas kept free of tripping, fire, explosion and pest hazards? [ ) Is proper drainage provided? ( J Are signs warning of clearance limits posted? { j Are powered industrial truck operators adequately trained?
MACHINE GUARDING ( ] Are poinl-of-opcration guards in place and working on aDoperating equipment? ( j Are all belts and pulleys less than 7 feet fromthe floor (and within reach of workers) guarded? [ j Are spinningparts guarded?
ELECTRICAL [ ] Are all machines properly grounded? [ J Are portable hand tools grounded or double insulated? ( j Are junction boxes closed? [ j Are extension cords out of the aisles where they may be abused by heavy traffic? { J Are extension cords being used as permanent wiring? It's a dangerous thing (a do.
M E E T IN G 2 : Reporting Hazards
M eeting Objective: To acquaint employees with hazard reporting procedures and safety suggestion program; to stress their responsibilities to report hazards and suggest changes.
Materials- Hazard report forms and safety suggestion forms (can be mimeographed from examples provided on pages 14 and 15).
Frequency: Twice a year or quarterly; should always follow Meeting 1.
I. Reporting procedures (what to do when you spot a health or safety hazard.)
A. If the hazard is easy to correct, do so immediately.
B. Whether or not you have been able to correct the hazard, fill out a "hazard spot card" or appropriate report form and hand it to your supervisor (pass out copies of appropriate report form).
1. Note the following information about the unsafe act or unsafe con dition. a. W here the hazard was spotted b. Date and time c. N ature of hazard d. Your name and names of any other employees involved (Stress that these reports are not to be used to pin the blame on anyone.) e. Action taken or recommended to control/eliminate the hazard.
II. Safety Suggestion Program as a means of eliminating unsafe conditions (Hand out safety suggestion forms.)
A. How suggestion program works (location of suggestion boxes, monetary or other rewards, etc.)
B. When to submit a suggestion to safety committee rather than filling out
13
LEHMAN 01512
hazard report form or taking corrective action on your own
1. When the suggested action to eliminate the hazard is beyond your control or authority (e.g., changing work method or procedures)
2. When the danger is not imminent
3. When the suggestion involves an innovation (e.g. designing a new machine guard or inventing a safety device)
C. Example of a hazardous procedure or condition that was eliminated through employee's suggestion
III. Discussion/question-and-answer period (Ask employees to recall hazards they have spotted recently and then review the steps they should take.)
HAZARD I DENT in CATION FORM
Employee name_____________________________________________Hate Department _____________________________________________ ;____ Supervisor___________________________________________________ Departmenthead _______________________________________________ DESCRIBE HAZARD:
L o c a t io n ___________________
Time spotted___________ Describe hazardthoroughly --
1
f I
Immediate action taken
Supervisor'scomments
Su p erviso r's signature _____ D epartm ent head's signature
14
I I LEHMAN 01513
SAFETY SUGGESTION FORM
Employee name,_________________________________________________________ DatP
Department '___
_________________________ ___ ____
Supervisor______ ___________________________________________________
Departmenthead______________________________ -- ------ -
SUGGESTION (describefully,includedepartmentinvolved)_____________
Supervisor's comments
Departmenthead'scomments
Supervisor's signature __________________________________________________ _________Date.
Department head's signature___________________________________ Dale
15 LEHMAN 01514
M E E T IN G 3 : W hat W ent Wrong?
M eeting Objective: To determine the cause and the circumstances surrounding an accident that has just occurred; to decide what action should be taken to avoid a simitar accident in the future.
Materials: Blackboard and chalk; supervisor's accident investigation or report forms so employees can see what information is important. {OSHA Form 101, reproduced on page 17, will give them a good idea.)
Frequency: Unscheduled meeting; called whenever an accident has taken place.
I. What happened {Stress to employees that the purpose of the meeting is to discover the facts surrounding the accident, not to find fault or place the blame on any individual.)
A. Employee's account {if not injured or if injuries do not require im mediate medical attention)
B. Witnesses'account {ifany other employees saw the accident take place) [Participants in or witnesses to the accident should be allowed to speak freely, without interruption. If there is a disagreement that can't be resolved, make a note of it for further investigation.]
II. The key facts (Use the blackboard to jot them down.)
A. Nature o f injury
B. Part o f body injured or affected by injury
C. Source o f injury--object, substance, or bodily motion that produced in jury
D. Type o f accident or manner in which person was injured
E. Hazardous condition or circumstances
F. Agency o f accident--object, substance, or part of the premises in which hazardous condition existed (Be specific.)
G. Unsafe act that caused or permitted the accident to occur
III. Why are these facts important? (Use the accident as an example for each of the following, if applicable.) A. They help us identify the source of the accident so that corrective action can be taken.
B. They make it easier for us to compile statistics that reveal patterns of ac cident occurrence within the department.
16
I II I II !
I
J LEHMAN 01515
C. They indicate the need for changes in methods, procedures, equip ment, layout, etc.
D. They reveal the need for additional safety training.
E. They help us evaluate the progress of our accident prevention program.
F. They pinpoint the information needed to fill out the accident investigation/report form.
IV. What can be done to ensure that an accident like this doesn't happen again?
A. Open discussion (Let employees suggest solutions, preventive
measures, etc.)
~
B. Summary (Try to reach a consensus on what concrete steps can be taken to eliminate the hazard that caused the accident or correct the behavior that resulted in injury; write these steps down on the blackboard and leave the board standing for a few days where employees will be reminded of what is to be done.)
OCaSsHgAnNrFoilp. 1N0r1t.
OM8FoNrom.aMppRro14ve5d3
SUPPLEMENTARY RECORD OF OCCUPATIONAL INJURIES AND ILLNESSES
EMP1.LONYamERe______________________________________________________
2.
3.
LMoaclalatidodnr.eisfsdif-fe-r-e-n--t(-Nf-roo--m.-a-nm-d-o-s-ilt-ar-ed-ed-t-r)e--s-s-
(CHyor-t-o-w--n--f-----'-,-
-(-S-t-a-t-e-)-------
INJURED OR ILL EMPLOYEE
'
4.
5.
NHoommee-a-d(-Fd-irre-ss-ts-n-a--m---e--)----------(M---id--d-l--o--na,--m-e)----(La-st-n-am-e-) -------
n .-.------------
--------- .------
6. Age______ (No7.a.nSdesxt;reMeat)f~,_____ Femw(lgC_ity_ortown) (Chrcknnt>) (Stale)
8. Occupation._____(_E_n__te__r_r_e_g_u__la_r__Jo_b__ti__d_e_,_n__o_r_t_h_e__s_p__e_c_if_ic__a_c_t_iv_it_y_h__e__w_a_s__p_e__rf_o_rm___i_n_g____t_i_m__e_o__f_i_n_ju__r_y_.)__________
9- Department _______ _______________ _
(mEnaytehranvaembeeeonfdteepmaprtomraerniltyowrodrkiviinsgionininanwohthicehrdtheepainr[tumreedntpaelrsthoenItsimreegouflaInr^juermy.)ployed-eventhoughhe
TH1E0.APClaCceIDoEfaNcTcidOenRtEorXePxOpoSsUurReE_T_O_O_C_C_U_PA_T_I_O_N_A_L_IL_L_N_E_SS________________________
{No,andstreet)
(Cityortown)
(Slate)
Ifaccidentorexposureoccurredonemployer'spremises,giveaddressoiplantorestablishmentinwhichitoccur
red. Donol Indicatedepartment ordivisionwithintheptantorestablishment. If accidentoccurredoutside
employer'spremisesatanIdentifiabledress.givethataddress.Ifitoccurredonapublichighwayoralanyother
1121.. paWWslahaacsacetcpwuwlarhacasiecttehholyecfaaaenscmncpipodotleosbnsyeietbeoIleddr.eoenixtnipfgioewdsuhbreeynnoiUnnmjuembreedpr?laonyde_rs's_tre_e_t,p_le_a_se_p_ro_vi_de_p_la(_Ycee_sr_eof_err_Neno_c)_es_lo_ca_ti_ng_t_he_p_la_ce_o_f_in_ju_ry
[Bespecific.Ifhewasusingtoolsorequipmentorhandlingmaterial.
namethemandtellwhathewasdoingwiththem.)
13. Howdidtheaccidentoccur?. (Describefullytheeventswhichresultedintheinjuryoroccupationalillness.Tell
whathappenedandhowithappened.Nameanyobjectsorsubstancesinvolvedandtellhawtheywereinvolved.
Givefull detailsonallfactorswhichledorcontributedtotheaccident Useserrate sheetforadditionalspace.)
OCCUPATIONAL INJURY OR OCCUPATIONAL ILLNESS
(e.g.: amputationofrightIndex14. Describe the Injury or ilncss in dotai arid Indicate ihc part of body affected. _____________________________________
fingeratsecondjoint;fraqureofribs;leadpoisoning;dermatitisoflefthand,etc.) ]S. Nahgiasamsinkesitntoh;erOwrobhInjicechcatssoetrrsuscoukfbhsstitmraaninctesh,wehhveaircpnhioatr*So,rerepdtcoly.l,sItonhnjeuhrteehdiinntghheahleeedmwoparsloslywifetaienl.lgo(,wFopeurdte;tixtnhagem,cephttcee.m,)ihiccalmorarcahdiniaetkomrtwhihnigchheIrrsittaruteddt
16. DalefInjuryw}nftia)diagniislsofoccupationallltfiFS< 17. Didemployee _ (YesOrNo)
(Date)
OT1H8.ERNameandaddressofphysician______________ ___ ,______ ____
19. If hn*pftAlfrp,t. naiw t anrlarlrh-g nf hocpfaal
Dateofrapftri
Prgftaradby_________________________
Officialposition-------- -
17
LEHMAN 01516
M E E T IN G 4: Lifting and Carrying
Meeting Objective: To reduce back injuries by teaching employees the proper lift ing and carrying techniques.
Materials: Slides, posters, charts, or other visual aids demonstrating how to lift and carry heavy loads; statistics on back injuries for your department; a heavy box or load for demonstration purposes.
Frequency: Quarterly; more often if back injuries are on the rise or if you observe employees lifting improperly.
I. Statistics on injuries resulting from improper lifting and carrying (If you have compiled statistics for your own department or work area, use them to draw employees' attention to the seriousness of the problem.)
A. Manual handling of materials accounts for approximately 25 percent of all occupational injuries.
B. In some industries, 90 percent of those employees suffering from back pain attribute it to work-related accidents--as opposed to only 30 to 50 percent in the general population.
C. Low back pain is second only to head colds as the leading cause of absenteeism. Right now, 7 million employees are being treated for chronic back problems and new cases occur at the rate of about 2 million a year.
II. Types of injuries and ways of avoiding them
A. What kinds of injuries might result from improper lifting and carrying? (Give examples.) 1. Injuries to the hands and fingers--cuts, splinters, pinched fingers, etc. 2. Injuries to the feet, toes, and legs--losing balance or dropping a heavy object 3. Injuries to the eyes, head, and trunk--opening a wirebound box or
18
LEHMAN 01517
bale, handling cable or metal strapping, etc. 4. Hernias and back injuries--most common of all
B. Most of the strains, sprains, fractures and bruises that result from han dling materials on the job are caused by unsafe practices. 1. Improper lifting 2. Carrying too heavy a load 3. Incorrect gripping 4. Failing to observe proper foot or hand clearances 5. Failing to use or wear proper equipment
C. Note some ways to avoid these injuries. 1. Eliminate the need to lift materials manually by using mechanical lifting devices whenever possible. 2. Select employees who are physically qualified for the job--pre employment physical exams are used to determine how much an employee can safely lift. 3. Train employees to lift properly.
III. How to lift and carry safely {Set up charts, posters, or slides showing proper techniques; arrange for employee demonstration.) A. Before you lift anything, follow this procedure. 1. Inspect materials for slivers, jagged edges, burrs, rough or slippery surfaces, protruding nails, etc. 2. Make sure your hands are free of oil and grease. 3. Wipe off any wet, greasy, slippery or dirty objects before trying to handle them. 4. Get a firm grip on the object. 5. Keep your fingers away from pinch ^points. 6. Wear the appropriate protective clothing (safety shoes, hand leathers or gloves, etc.).
B. Assume the correct posture for lifting. (Demonstrate or illustrate.) 1. Keep your feet parted--one alongside, one behind the object. 2. Keep your back straight, but not necessarily vertical. 3. Tuck your chin in. 4. Grip the object with the whole hand. 5. Tuck your elbows and arms in. 6. Keep your body weight directly over your feet.
C. Follow these steps for lifting, carrying, and setting the load down. (Demonstrate or illustrate.) 1. Size up the load, estimating weight, size and shape. If the load is too much to handle, get help. 2. Stand close to the object, keeping your feet 8-12 inches apart for
19
LEHMAN 01518
good balance.
3. Bend the knees to a comfortable position and get a good hand hold.
4. Using both leg and back muscles, lift the load straight up. Move smoothly and easily, pushing with the legs and keeping the load close to your body.
5. Lift the object to carrying position. Avoid twisting and turning about until the lift is completed.
6. To turn the body, change foot positions and check to see that your path of travel is clear before moving.
7. To set the load down, bend the knees using leg and back muscles. When load is securely positioned, release it.
D. Discuss the handling of specific shapes. (Demonstrate special tech niques for any of the following that apply to the work performed by your employees.) 1. Boxes or cartons 2. Bags or sacks
3. Barrels and drums 4. Long objects (ladders, lumber, pipe, etc.)
5. Flat material (glass, sheet metal, plywood, etc.) 6. Others
E. Discuss team lifting and carrying. (Demonstrate if applicable.) 1. Load should be distributed equally.
2. Coordinate your m ovem ents with those of the other person so you both start and finish the lift action at the sam e time and turn together.
IV. Accessories for lifting and carrying (Discuss the location and proper use of the following, if applicable.)
A. Hooks and handles
B. Crowbars
,
C. Rollers and cradles
D. Jacks
E. Handtrucks, dollies, wheelbarrows
F. Shovels
G. Others
V. Importance of physical fitness [If your company has a physical fitness program that includes special exercises to strengthen leg and back muscles for lifting, this is the time to review the need for these exercises and to remind employees of the purpose they serve.]
VI. Discussion/question-and-answer session (Summary of major points; good
idea to call on a couple of employees to demonstrate techniques reviewed during meeting.)
20
Ill
LEHMAN 01519
M E E T IN G 5: F o rklift Safety
Meeting Objective: To instruct employees in the proper techniques for operating and maintaining power lift trucks.
Materials; Slides or photographs illustrating safe procedures; forklift operator's and maintenance checklist (see pages 23 and 24); list of hazards that you've com piled from misuses spotted in your department.
Frequency: Twice a year.
1. While the use of a forklift or other types of materials handling equipment reduces the possibility of injuries resulting from lifting and carrying, it creates other safety hazards; accidents involving operators and pedestrians, piling of materials, etc.
A. One third to one half of all industrial truck accidents involve injuries to pedestrians. Therefore, training in safe procedures should extend not only to operators but to other personnel so that they will be more aware of the hazards they face.
B. Cite the most common situations resulting in accidents. 1. Failure to chock wheels of a trailer that isbeing unloaded by a fork lift 2. Failure to use a forklift with the correct lift capacity 3. Overloading 4. Failure to look while driving in reverse 5. High tiering 6. Excessive forward or reverse tilt 7. Operating at excessive speeds 8. Accepting hitchhikers 9. Driving a forklift as you would a car
10. Abandoning a "live" forklift
C. Cite recurrent misuses that you've spotted. (Pass out list of misuses that you've compiled and discuss with employees.)
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LEHMAN 01520
II. Safety rules and regulations involving forklifts (Show slides or photos demonstrating safety procedures; expand the list below to meet your com pany's requirements. Pass out operator's checklist.)
A. Be aware of the fact that operating a forklift is n o t like driving a car. Discuss how a forklift Is operated.
1. Steered by the rea r wheels
2. Steers more easily when loaded 3. Often driven in reverse 4. Often steered with one hand, the other being used to operate the
controls
B. Operate forklifts within appropriate speed limits. (Be specific.) 1. Start and stop gradually to prevent load from shifting. 2. Turn at a safe speed, smoothly and gradually.
C. Leam to judge correct aisle width for the truck size and load.
D. Watch out for overhead structures (sprinkler systems, electrical con duits, etc.).
E. Park the forklift--with forks on the ground, brakes set, and engine off-- before you walk away from it. Never park forklift in an aisle or doorway, or obstruct materials or equipment that someone may need access to: an unauthorized worker may be tempted to move it.
F. Use the mirrors that are mounted at corners and in blind spots to see pedestrians and oncoming vehicles.
G. If the load obstructs your view, operate the truck in reverse, but never back up without looking.
H. Sound horn when approaching pedestrians.
I. Never take on passengers.
J. Do not raise or lower loads en route.
K. Be familiar with and observe the maximum load limit for your truck.
1. Refuse unstable or excessive loads.
2. Make sure irregular shaped materials are secured.
L. Go slowly when ascending or descending a grade. 1. If grade exceeds 10 percent, drive with load upgrade. 2. If truck is unloaded, drive with forks downgrade. 3. Tilt load back on all grades. 4. Use low gear when descending a grade.
22
i LEHMAN 01521
M. Never use a forklift as an elevator unless a safety pallet, with handrails and toeboards, is securely seated on the forks.
III. Inspection and maintenance responsibilities
A. Even when mechanical malfunction results in an accident, the operator is at fault.
B. Every forklift operator should check out a machine before using it. (Pass out maintenance checklist; discuss each item briefly if necessary.) 1. Engine oil level 2. Radiator water level 3. Fuel level 4. Obvious damage or leaks 5. Condition of tires 6. Head and tail lights 7. Warning light 8. Hour meter 9. Other gauges and instruments 10. Homs 11. Steering 12. Service brakes 13. Parking brake 14. Hydraulic controls
FORKLIFT MAINTENANCE CHECKLIST
Before operating your forklift, check the following items. Return the checklist to your supervisor.
( ] engine oil level [ } radiator water level [ ] fuel level [ ] check for damage or leaks [ ] tire condition [ j head and ta lights [ ] warning light [ j hour meter [ ] other gauges and instruments [ ] horns [ j steering [ ] service brakes [ ] parking brake E ] hydraulic controls
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LEHMAN 01522
FORKLIFT SAFETY CHECKLIST
Only trained drivers will be allowed to operate forklift trucks. Untrained operators are a danger to themselves and others. The following are not merely guidelines. They are minimum standards of safety in the operation of forklifts. Each operator should study them, know them, and follow them.
1. Check equipment to see that it is in safe operating condition. If in doubt, contact___________, and do not operate until approval is given.
2. Do not speed, and do not stop suddenly. 3. Slow down at intersections and sound horn. 4. Be on the alert for pedestrians. Slow down and sound the horn to clear the
aisle.
5. Face the load squarely, and enter pallets with forks level and under the load as far as possible.
6. Do not attempt to exceed the capacity of your forklift by carrying loads which are too heavy or unbalanced.
7. Operators should face their destination. If unable to see over the load, the truck should be driven backwards.
8. When unloaded, the truck's forks should be to the floor and all the way in. When loaded, the truck'sforks should be high enough to clear the floor and not be overextended.
9. When traveling, watch for low entrances and overhead obstructions. 10. Use safety cages and belts to give solid and secure footing when order
picking.
11. Never leave a forklift unattended.
12. When parked, forks should be flat to the floor, shift levers in neutral, and the brake set.
13. Never allow people to ride the forks. 14. Avoid oily floors. If you spot an oil spill, notify Maintenance immediately.
15. Leam the dimensions of storage racks. Place loads on racks squarely,
securely, and with no overhang.
I
<t
24 LEHMAN 01523
M E E T IN G 6: D ock Plates, Conveyors, and Cranes
Meeting Objective: To review the safety procedures for the use of dock plates, conveyors, and cranes; to create an awareness of the hazards involved not only among operators but among other personnel.
Materials: Drawings, photographs, or slides showing safe and/or unsafe prac tices.
Frequency: Once or twice a year.
I. Selection standards for operators
A. Operators of industrial trucks, cranes, and conveyors must possess cer tain physical qualities as well as the proper training and authority to handle their equipment safely. (Ask employees why each of the follow ing physical qualifications is important.)
1. Good vision
2. Good hearing
3. Fast reactions
4. Coordination
J
5. Strong, healthy heart and absence of any illness that might cause fainting
B. Discuss the importance of preselection physical exam.
C. In short, the severity of the hazards involved in the use of loading and unloading equipment warrants the strictest possible selection and train ing standards.
II. Dock plates (bridge plates)
A. Basic safety procedures
1. Dock plates should be fastened down to prevent them from "walk ing" or sliding when in use.
2. Plates should be large and strong enough to hold the heaviest load, including the equipment. Use a safety factor of 5 or 6.
25
LEHMAN 01524
3. Edges should be turned up, or angle iron can be welded to the edges, in order to keep trucks from running over the edge.
4. Plates should be kept in good condition, with no curled corners or bends. They should be kept clean and dry--clear of snow and ice, and free of oil or grease.
5. To use a plate, employees should slide it into place, not drop it. It must be kept under control and not allowed to bounce. a. Large plates should be set in place by mechanical equipment. b. If mechanical equipment is not available, sufficient people should be assigned to the job and handholds or other means of safe handling provided.
6. The wheels of trucks or trailers backed up to the dock should be blocked or chocked to prevent movement.
7. When not in use, dock plates should be placed safely to avoid trip ping hazards. They should not be stored on edge.
8. Other company safety rules should be discussed.
III. Conveyors (belt, slat, apron, chain screw, bucket, pneumatic, aerial, por table, gravity, live roll, and vertical types)
A. Basic safety procedures 1. Never let anyone ride on conveyors. 2. Pinch points (gears, chain drives, and revolving shafts) should be guarded and the guards left in place.
3. Power should be shut off and switch locked out during servicing. 4. Gravity conveyors should be equipped with earning devices or
protective devices to prevent people's hands from being caught.
5. Pneumatic conveyors must be shut off and locked before inspec tions or repairs are made, in order to keep material from being blown into worker's face. Inspector should wear goggles and, if necessary, respiratory equipment.
6. Screw conveyors should be completely enclosed whenever possi ble. Any exposed sections should be covered with a metal grate or a solid metal plate.
7. The entire conveyor mechanism should be inspected periodically, and any part showing signs of excessive wear should be replaced immediately. a. Schedule for inspections b. Points to inspect: brakes, backstops, antirunaway devices, overload releases, etc.
8. All machine parts should be lubricated according to manufacturer's instructions.
B. Operating precautions (Refer to company safety manual.)
C. Maintenance and inspection procedures
IV. Cranes
A. Basic safety procedures
1. Standard signals should be thoroughly understood by both operator and signalman.
2. People working with or near a crane should keep out from under
the load, should be alert at all times, and should watch warning signals closely.
3. No crane should be loaded beyond its rated load capacity and the weight of all auxiliary handling devices (hoist blocks, hooks, slings) must be considered part of the load rating. Legible rating charts should be fixed to the crane cab where operator can refer to them easily.
4. Hoist chain or rope must be free from kinks or twists and must not be wrapped around the load; loads must be attached to the load block hook by means of a sling or other approved device. a. Load must be secured and properly balanced in the sling or lift ing device. b. Before starting to hoist, make sure multiple part lines are not twisted around each other.
5. Hooks should be brought over load slowly to prevent swinging. During hoisting operation, there should be no sudden acceleration or deceleration of the moving load.
6. Cranes must not be used for side pulls, unless specifically author ized by a responsible person.
7. Never hoist, lower, or travel while an employee is on the load or hook, and never carry loads over people.
8. Test brakes each time a load approaching the rated load capacity is
handled.
.
9. Operator must not leave his or her.position at the controls while load is suspended.
B. Maintenance and inspection procedures
V. Discussion/summary of major points
27 LEHMAN 01526
M E E T I N G 7: Ropes, Chains, and Slings
Meeting Objective: To familiarize employees with the properties, uses, and care of ropes, chains, and slings.
Materials: Samples of worn and damaged ropes, wire ropes, and chains.
Frequency: Once or twice a year.
I. Safety precautions for the use of ropes
A. Different types of rope; importance of understanding the properties of each
1. Fiber ropes--manila, sisal, hemp, nylon (Summarize uses in your department.]
a. Safe working loads
b. Breaking strengths
c. Maintenance procedures (1) Cleaning (2) Drying (3) Proper storage
.
d. Avoiding unnecessary wear and tear
e. Splicing techniques
f. Inspection schedule and procedures
2. Rope slings (primarily manila)
a. Basic precautions (1) Make sure sling is in good condition and of sufficient strength. (2) Reduce load by one half after six months, even if sling shows no signs of wear. (3) If sling shows evidence of cuts, excessive wear, or other damage, destroy it.
3. Wire rope
a. Reasons used instead of fiber (1) It has greater strength for same diameter and weight. (2) Its strength is constant when wet or dry.
28
LEHMAN 01527
(3) It has constant length under varying weather conditions. (4) It has greater durability. b. Causes of deterioration (Show samples.) (1) Wear (particularly on outside wires) (2) Corrosion (interior wires) (3) Kinks (from improper installation, hoisting with slack in
rope, etc.) (4) Fatigue (due to excessive bending stresses, whipping,
vibration, pounding, etc.) (5) Drying out (heat and operating pressures) (6) Overloading (7) Overwinding (8) Mechanical abuse (pinching, cutting, or dragging) c. How to improve safety and efficiency (1) Using sheaves and drums of suitable size and design (2) Proper lubrication (3) Proper maintenance of rope and hoisting equipment d. Inspection and replacement schedule and procedures II. Safety precautions for chains and chain slings
A. Types of chain and uses of each 1. Alloy steel chan 2. Wrought iron chain (largely replaced by alloy chain) 3. Heat-treated carbon steel chain (for chain slings) 4. Special-purpose alloy chains (resistance to corrosive substances) 5. Proof coil chain (miscellaneous uses; never used for slings)
B. Load limits and break test limits for types of chain in use in your depart m'ent 1. Causes of failure (Show samples.) a. Embrittlement Caused by cold working of metal surface b. Failure of weld c. Repeated severe bending or deformation of links d. Metal fatigue e. Brittleness caused by defects in the metal f. Tensile failure--full elongation of the links
C. Hooks and attachments D. Inspection procedures (Look for the following.)
1. Bent links 2. Cracks in weld area, shoulders, or other sections 3. Transverse nicks and gouges 4. Corrosion pits 5. Elongation E. Safe practices (Refer to company safety rules.)
III. Discusslon/sum m ary of m ajor points
29
LEHMAN 01528
M E E T IN G 8 : M aterials Storage
Meeting Objective: To review the proper methods of stacking and storing the materials used by employees; to alert them to the hazards posed by unsafe storage practices.
Materials: Drawings, photographs, or slides illustrating safe and unsafe storage methods.
Frequency: Quarterly.
I. Materials storage may not seem like a particularly hazardous area, but it can pose unexpected dangers that result In serious Injuries. (If you can think of an example from your experience to illustrate each of the following, use it.)
A. Toppling over of heavy materials that have been improperly stacked
B. Collisions between improperly stored materials and forklifts or
pedestrians
,
C. Breakage of containers with hazardous or toxic substances
D. Obstruction of fire-fighting equipment, first-aid equipment, fuse boxes, etc., that are needed in an emergency
E. Fire hazards posed by improper storage of flammable and combustible materials
II. General safety precautions (Use illustrations.)
A. Follow the storage plan for your area. 1. Planned storage minimizes the handling necessary to bring materials into production and move them out for shipping. 2. A good storage plan avoids obscuring emergency equipment, sprinkler systems, lights, etc.
B. Observe proper clearances.
1. At least 18 inches clearance below sprinkler heads should be al lowed to reduce interference with water distribution (36 inches if material being stored is flammable).
2. Aisles carrying one-way traffic should not be less than three feet wider than the widest vehicle is when loaded.
3. Keep materials out of aisles and out of loading and unloading areas.
30
i
LEHMAN 01529
C. Use racks, pallets, or skids whenever possible. Material stored in this way can be moved easily and quickly with less material damage and fewer injuries. When possible, material piled on skids or pallets should be cross-tied.
D. Know the maximum height limits for piling or stacking materials and observe maximum height lines.
E. Consider the shape of the container.
1. Cartons a. Sheets of heavy wrapping paper placed between layers of car tons will help prevent shifting. b. Cross-tying will prevent shifting and sagging and permit higher stacking. c. Remember that increased humidity may cause corrugated paper cartons to slump.
2. Bags a. Bagged materials should be cross-tied with the mouths of the bags toward the inside of the pile. b. Piles over five feet high should be stepped back one row. Step back an additional row for each additional three feet of height. c. Sacks should be removed from the top of the pile, not halfway up or from a corner.
3. Bar stock and pipes a. Don't let material protrude into aisles. b. Larger diameter bars and pipes should be piled in layers separated by strips of wood or iron bars. c. When making a pyramid pile, set the pieces down rather than drop them, and never use hands or feet to stop rolling or sliding materials.
4. Sheet metal a. Handle with hand leathers or leather gloves, or gloves with metal inserts. b. Large amounts should be handled in bundles by power equip ment.
5. Barrels or kegs a. If stored on their sides, barrels should be pyramided with the bottom rows securely blocked. b. If piled on end, the layers should be separated by planks.
6. Other containers requiring special storage methods
F. Consider the contents. (Discuss special storage considerations for any of the following materials that apply to your area.) 1. Hazardous liquids (acids, etc.) 2. Gas cylinders 3. Combustible solids 4. Others
IU. Discussion/sum m ary of m ajor points
31
j
LEHMAN 01530
M E E T I N G 9; Ladder Safety
Meeting Objective: To review the safety standards and recommended safety precautions relating to the use of ladders; to cut down on the number of accidents resulting from falls and improper use.
Materials: Diagrams, photographs, or slides illustrating various safe and unsafe practices.
Frequency: Two or three times a year, depending on the extent to which ladders are used in your work area.
I. Ladder safety standards (Briefly review safety standards and company rules concerning ladders.)
A. Construction B. Coating (wood ladders) C. Nonslip bases and safety tops D. Markings E. Storage F. Inspection (Pass out ladder inspection checklist.)
II. Safe practices (Illustrate with diagrams or photographs.)
.
A. Placement
1. Use the four-to-one ratio; that is, place the ladder so its feet are one foot away from what it leans against for every four feet in height to the point where the ladder rests. Example: If the top of a 16-foot ladder leans against a wall, its feet should be placed four feet from the wall.
2. Never use a ladder in a horizontal position as a runway or scaffold.
3. Never place a ladder in front of a door that opens toward it unless the door is locked, blocked, or guarded by someone.
4. Place a portable ladder so that both side rails have secure footing. Provide solid footing on soft ground to prevent the ladder from sinking.
32
)\ LEHMAN 01531
5. Place the ladder's feet on a substantial and level base, not on movable objects.
6. Never lean a ladder against unsafe backing, such as loose boxes or barrels.
7. When you use a ladder for access to high places, securely lash or otherwise fasten the ladder to prevent its slipping.
8. Extend the ladder'sside rails at least three feet above the top land ing.
B. Ascending or descending a ladder 1. Hold on with both hands when going up or down. If material must be handled, raise or lower it with a rope. 2. Always face the ladder when ascending or descending. 3. Never slide down a ladder. 4. Be sure that your shoes are not greasy, muddy, or slippery before you climb. 5. Do not climb higher than the third rung from the top on straight or extension ladders, or the second tread from the top of stepladders.
C. Electrical hazards 1. Since metal ladders are electrical conductors, they should never be used around electrical circuits or in places where they may come in contact with such circuits. 2. Metal ladders should be marked with signs or decals reading "Cau tion: Do not use near electrical equipment."
D. Other safety precautions 1. Never use makeshift ladders, such as cleats fastened across asingle rail. . 2. Be sure that a stepladder is fully open and the divider locked before you start to climb it. 3. Before using a ladder, inspect it for defects. 4. Never use a defective ladder. Tag or mark it so that it will be repaired or destroyed. 5. Don't splice short ladders together--they won't be strong enough. 6. Keep ladders clean and free from dirt and grease, which might conceal defects. 7. Don't use ladders during a strong wind except in an emergency, and then only when they are securely tied. 8. Do not leave placed ladders unattended, especially outdoors, unless they are anchored at top and bottom.
III. Discussion/sum m ary of major points
33
LEHMAN 01532
M E E T IN G 10: Safety Belts and Life Lines
Meeting O b je c tiv e : To review the types, uses, inspection and care procedures, and precautions associated with safety belts and life lines.
M aterials: Different types of safety belts and life lines used by your employees, for demonstration purposes.
Frequency: Twice a year; more often if use of belts and life lines is widespread.
I. Who needs safety belts and life lines? A. Employees who work at high levels B. Employees who work in closed spaces where the air supply may not be adequate C. Employees who work where they may be buried by loose materials or injured in confined spaces
II. Safety belts A. Two basic types of use 1. Normal use--comparatively mild stresses more or less regularly applied to belt in regular course of work a. Hoisting or lowering a worker b. Providing employee with steady support while working 2. Emergency use--stopping a worker safely if he or she should fall a. Impact force considered when selecting the proper safety belt b. Impact force depends on (1) Weight of employee (2) Distance of fall (3) Suddenness of stopping--most important factor
B. Types of belts (Discuss the types used by your employees.) 1. Body belts: for limited movement and positioning to restrict worker to a safe area to prevent fall 2. Chest harness: used where freedom of movement is most impor tant and where only limited-fall hazards exist
3. Body harness: for use when worker must move about at dangerous heights
4. Suspension belt: for use where it is not possible to work from a fixed surface and employee must be totally supported by suspen sion harness
C. Care of safety belts 1. Cleaning 2. Drying 3. Oiling (leather belts) 4. Avoidance of excessive heat
D. Inspection and testing 1. inspection before each use and periodic inspection schedule 2. Inspection of leather and fabric 3. Inspection of hardware 4. Testing procedures
III. Lifelines A. Types of rope used (manila, nylon, etc.) and properties of each B. Importance of knowing the breaking strength C. Shock-absorbing devices D. Danger associated with knots E. Inspection and care 1. Examination for cuts and broken fibers 2. Look for discoloration and deterioration 3. Cleaning procedures
IV. Discussion/summary of major points
.
35
LEHMAN 01534
M E E T I N G 1 1 : S a fe ty o n S c a ffo ld in g
MeetingObjective: To review the hazards associated with working on scaffolds and the precautions that must be taken to prevent accidents.
Materials: Slides or photographs showing the types of scaffolding used by your employees and illustrating safe practices.
Frequency: Twice a year; more frequently if scaffolding is in constant use.
I. Types of scaffolds and basic safety standards
A. Types of scaffolds in common use 1. Tubular scaffolds 2. Suspended scaffolds 3. Mobile (rolling) scaffolds
B. Safety standards (Discuss each item briefly.) 1. Strength: scaffold designed to support at least.four times the an ticipated weight of workers and materials 2. Railings and toeboards 3. Overhead protection 4. Means of access (Review basic ladder safety steps.)
II. Two basic safety hazards: falls and injuries from falling objects
A. Preventing falls (Give illustrations.) 1. Inspect the scaffold you are going to work on before you use it. 2. If you have to climb ladders to get onto the scaffold, watch your step and observe all safe practices regarding the use of ladders. (See Meeting 9.) 3. Hold on to the siderail extension of the ladder when getting on and off the scaffold working platform, and don't carry material up or down the ladder. 4. Keep scaffold free of waste material, which can cause tripping or falling accidents.
5. In winter, clean ice and snow off the scaffold before you use it.
6. Make sure that handrails and toeboards are secure.
7. Check to see that scaffold planks do not project more than six inches beyond the crossbeams. If the planks are too long, they may tip.
8. Never use a makeshift scaffold.
9. Never jump from the scaffold to the ground.
10. Never ride on a scaffold that is being moved by someone below. 11. Make sure that you lock the castor brakes or block rollers on rolling
scaffolds before you get up on the scaffold to work.
B. Eliminating falling-object hazards (Give examples.)
1. Observe good housekeeping rules on scaffold platforms.
2. Make sure that toeboards are in place to prevent material from be ing kicked off.
3. Don't allow tools or material to lie loose on a scaffold platform. Clean the platform at the end of each work shift.
4. If there is anyone working above you, there should be overhead protection on your scaffold--in addition to your hard hat.
5. Never throw any tool or other object to another person.
6. Always pass material that is to be shifted from one person to another; if material or tools are raised or lowered, use a hand line with bucket or canvas bag.
7. A person at floor level who is hoisting a load with a hand line or lowering a load from a scaffold platform should stand in the clear, just in case the line snags and dumps the load unexpectedly.
8. If masonry chipping or demolition work is being done, place a wire
mesh screen in the space between the platform and the top hand
rail. Tarpaulins can be laid on the platform itself to prevent material
from falling through,
'
9. Where falling objects may be a regular hazard, hard hats are a must.
C. Testing scaffold planks
D. Other company safety regulations concerning scaffolds
HI. Discussion/summary of major points
37 LEHMAN 01536
$
M E E T IN G 12; Hand Tools
MeetingObjectie: To review the basic rules for hand-tool safety and to explain the reasons behind company tool control and maintenance procedures. Materials: Frequently used hand tools for demonstration purposes. Frequency: At least twice a year; more often if accidents are on the increase or if hand tools are in constant use.
I. Why does the use of hand tools require safety procedures? A. Each year, hand tools are responsible for about 7 to 8 percent of all compensable injuries. B. These injuries often involve severe disabilities. (Give examples of how the injuries listed below might be incurred by the hand tools commonly used by your employees.) 1. Loss of eyes/vision, e.g., using striking tools without eye protec tion 2. Puncture wounds, e.g., using a screwdriver with a loose handle which causes the hand to slip 3. Severed fingers, tendons, and arteries, e.g., using a dull knife; re quires so much force that your hand may slip down the blade 4. Broken bones, e.g., using the wrong hammer for the job and smashing a finger 5. Contusions, e.g., using a small wrench for a big job; bruising a knuckle 6. Infections, e.g., ignoring a cut in the skin made by a dirty chisel C. Perhaps the major reason for such accidents is that most people take hand tools for granted; they use them at home and are not accustomed to following regular inspection and maintenance procedures.
II. The four basic rules for hand tool safety (Give relevant examples or demonstrate.)
38
LEHMAN 01537
A. Select the right tool for the job. B. Keep tools in good condition. C. Use tools properly. D. Keep tools in a safe place.
III. Specific safety procedures for use and handling of tools in your area (Demonstrate.) A. Metal-cutting tools (chisels, hacksaws, files, cutters, etc.): Never strike a file against metal vises or other objects. B. Wood-cutting tools (wood chisels, saws, hatchets, etc.): Never use axes or hatchets on metal, stone, or concrete. C. Miscellaneous cutting tools (planes, scrapers, bits, knives, etc.): Never carry a scraper around in your pocket. D. Torsion tools (wrenches, tongs, screwdrivers, etc.): Never hold small work in your hand when using a screwdriver. E. Shock tools (hammers, etc.): Never use a hammer with a chipped face.
IV. Centralized tool control A. Assures uniform inspection and maintenance of tools by trained employee B. Promotes tool safety; toolroom attendant recommends, issues right type of tool C. Facilitates the keeping of effective records on tool failure and other ac cident causes D. Brief review of company tool control procedures 1. System for checking out and returning tools 2. Getting tools repaired or reconditioned 3. Tool inspection procedures
E. Policy regarding personal tools 1. Quality and safety standards that must be met 2. Inventory and inspection
V. Maintenance and repair
A. Responsibility for maintenance and repair of hand tools 1. Toolroom attendant'sresponsibility--to store tools safely and con veniently, to ship defective tools to maintenance, etc.
39
LEHMAN 01538
2. Employee's responsibility--to use the right tool for the job, to use it correctly, to check its condition before using, to return it to its right spot, etc.
3. Supervisor's responsibility--to periodically inspect toolroom housekeeping, tool maintenance, etc.
B. Regular maintenance procedures (if applicable) 1. Tempering 2. Safe-ending 3. Dressing 4. Checking handles
VI. Safe procedures for carrying tools A. Carrying tools while climbing; e.g., should be properly secured B. Avoiding loose and mislaid tools (Give examples of hazards.) C. Chisels, screwdrivers, and pointed tools; e.g., should never be stuck into pockets D. Handing tools from one worker to another; e.g., always offer the han dle of the tool
VII. Off-the-job safety with hand tools (Preventing accidents in the home: Work safety practices should be followed at home.)
VIII. Discussion/summary of major points
40
LEHMAN 01539
M E E T I N G 1 3 : P o rta b le P o w e r T o o ls
Meeting Objective: To focus employees' attention on the special hazards
presented by portable power tools and to review the basic safety rules concerning
their use.
.
Materials: Commonly used power tools, for demonstration purposes.
Frequency: At least once a year; more often if accidents are on the increase or power tools are in widespread use.
I. The safety hazards posed by portable power tools (In some ways, they are more serious than those associated with stationary machines.)
A: Portable power tools are difficult to guard completely.
B. Because of their mobility, there is the added hazard of coming in con tact with the operator's body.
C. Because the tool may have been dropped or mishandled, there is the possibility of breakage or damage that is not readily apparent.
D. The source of power (electrical, hydraulic, etc.) comes in close contact with the operator.
II. Types of power tools and the hazards they pose
A. Portable power tools are divided into five groups according to the power source; each group presents its own special kind of hazard.
1. Electric tools (electric shock hazard)
2. Pneumatic tools (noise, flying chips, etc.) 3. Gasoline-powered tools (fuel hazards) 4. Hydraulic tools (leaks and pressure hazards) 5. Explosive-actuated tools (accidental discharge, ricochets, ignition
of explosive, flying particles)
B. Cite the most common injuries resulting from improper use and han dling of power tools.
1. Burns 2. Cuts 3. Electric shock
41
LEHMAN 01540
4. Particles in the eye 5. Falls (tripping over cords and hoses)
III. Basic safety rules for power tools (Demonstrate where appropriate.)
A. Know your tools--read the owner/operator's manual carefully.
B. Ground all tools, unless double-insulated. C. Keep guards in place and in working order.
D. Keep the work area clean.
E. Avoid dangerous environments (especially dark or wet locations).
F. Use the right tool for the job; never use an undersized tool.
G. Never leave tool in an overhead place where it might fall.
H. Suspend cords and hoses over aisles where they won't pose tripping hazards; if laid across floor, protect them with wooden strips or special raceways. 1. Don't hang cords or hoses over nails, bolts, or sharp edges. 2. Keep them away from oil, chemicals, and hot surfaces.
I. Use the proper protective equipment--goggles, earplugs, respirators, rubber gloves, safety shoes, etc-
J. Don't overreach--keep proper footing and balance. K. Disconnect tools when not in use.
L. Remove adjusting keys and wrenches before turning tool on.
M. Avoid accidental starting--don't carry plugged-in tool with finger on switch.
N. Use clamps or a vice--not your hands--to secure your work.
IV. Inspection and repair procedures (Hand out inspection checklists.)
A. inspection schedule for power tools
1. Who is responsible for inspection (tool room attendant, employee/
operator, etc.)
'
2. When inspection should take place
B. Responsibility for repairs 1. Who is responsible and who has the authority to make repairs 2. Danger involved in "makeshift" repairs
C. Cleaning procedures (solvents to use, etc.)
V. Discussion/summary of major points
42
LEHMAN 01541
M E E T I N G 1 4 : M a c h in e G u ard s
MeetingObjective: To alert employees to the hazards of working with machinery; to familiarize them with the various types of guards and to emphasize their impor tance in preventing accidents.
Materials: Slides or photographs illustrating correct position and use of machine guards; good idea to make this a roving meeting, taking employees from machine to machine--the machine guards themselves will make the best demonstration materials.
Frequency; Once or twice a year.
I. Why must machines be guarded?
A. Any part of a machine that moves presents a hazard. Guarding eliminates or controls this danger.
B. Discuss the most dangerous machine motions. / 1. Rotating 2. Reciprocating and transverse motions 3. In-running nip points 4. Cutting actions 5. Punching, shearing, and bending
(Give an example of each type of motion and the Injury it might cause as it applies to the machinery used in your department; for example, even a smooth shaft rotating slowly can grasp clothing or hair, etc.]
II. Types of machine guards and their uses (Illustrate.)
A . Enclosure guards are preferable to all other types because they prevent access to dangerous moving parts by enclosing them completely. 1. They are used on power presses, sheet leveling or flattening machines, milling machines, gear trains, drilling machines, etc. 2. Fixed guards may be adjustable to accommodate different sets of
43
LEHMAN 01542
tools or various kinds of work. However, once they have been ad justed, they should remain "fixed."
B. Interlocking guards are the first alternative when fixed guards or enclosures are not practicable.
1. Purpose: prevents operation of the control that sets the machine in motion until the guard or barrier is moved into position
2. Types a. A barrier that shuts off or disengages power, preventing the machine from starting when the guard is open b. Electric contact or mechanical stop that activates a brake when any part of the operator's body enters the danger zone c. Two-handed tripping devices
3. Commonly used on bakery machinery, guillotine cutters, power presses, dough mixers, centrifugal extractors, tumblers, and some kinds of pressure vessels
C. Automatic guards must prevent the operator from coming in contact with the dangerous part of the machine while it is in motion, or must be able to stop the machine in case of danger.
1. Examples: pull-away or hand-restraint devices; photoelectric relay switch that stops the current to the machine
2. Importance of proper adjustment and maintenance
D. Remote control, placement, feeding, ejecting may be used to protect the operator from dangerous points-of-operation.
1. Examples: two-handed operating devices; chutes, hoppers, con
veyors, etc., to feed stock automatically; special jugs or feeding
devices made of metal or wood; mechanical or air-operated eject
ing devices
.
2. May be used to complement another type of guard or as a substitute
III. Safe practices regarding machine guards
A. No guard, barrier, or enclosure should be adjusted or removed for any reason by anyone unless that person has specific permission and has been trained to do the job.
B. Before safeguards or other guarding devices are removed so that repairs or adjustments can be made or equipment can be serviced, the power for the equipment must be turned off and the main switch locked out and tagged.
C. No machine should be started unless the guards are in place and in good condition.
D. Defective or missing guards should be reported to the supervisor im-
44
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LEHMAN 01543
mediately. E. Employees should not work on or around mechanical operating equip
ment while wearing neckties, loose clothing, watches, rings, or other jewelry. IV. Maintenance, overhaul, and replacement of machine guards (Summarize company practices, inspection procedures, etc.) V. Discussion/summary of major points
45 LEHMAN 01544
M E E T I N G 1 5 : W o rk in g W ith H a z a rd o u s M a te ria ls
MeetingObjective: To review the hazards posed by the materials with which your employees work; to teach them the proper techniques for handling, storing, and transporting these materials. (For this meeting you will have to "fill in the blanks'' a bit. There exist many known and unknown hazardous substances in the workplace. These all must be dealt with differently, but they all must be dealt with safely.)
Materials: Slides or photographs illustrating proper safety techniques and protec tive equipment.
Frequency: At least twice a year; more often if hazardous materials are handled
regularly.
.
1. What are hazardous materials and what are the dangers they represent?
(Discuss any of the types of hazardous materials listed below that are used in
your department.)
'
A. Hazardous liquids (caustics or acids)--danger of burns
B. Hazardous gases--danger of explosion and/or toxic effect
C. inorganic dusts (mineral dusts)--danger of inhalation (asbestos, silica, etc.)
D. Metals, metalloids, and their compounds (lead, mercury, arsenic, etc.) --danger of toxic effect
E. Organic dusts (dusts produced by grain, wood, cotton, etc.) --danger of explosion
F. Organic solvents--hazards dependent on toxicity, vapor pressure, and use (can be absorbed, ingested, or inhaled)
G. Pesticides--danger of poisoning through ingestion or inhalation
H. What can be done to draw attention to these hazards so that people don't overlook them or take them for granted?
A. Proper labeling (signs, color coding, etc.)
46
LEHMAN 01545
B. Periodic air sampling C. Close monitoring of employee health D. Safety posters in storage or handling areas III. Safe storage of hazardous materials (Since storage facilities and procedures will vary with the type of hazardous material being handled, focus on com pany rules and occupational safety and health standards relating to the par ticular hazards faced by your employees.) A. Special containers (drums, carboys, cylinders, bins, etc.) and how they
should be stacked, piled, or stored B. Materials handling equipment (carboy trucks, etc.) C. Ventilation of storage areas D. Proper lighting of storage areas IV. Safe handling of hazardous materials A. Wear the proper protective equipment (demonstrate). B. Keep floors clean; never allow them to become slippery. C. Know what steps to take in an emergency; know where first-aid equip
ment is located and how to use it. D. Always read the label before handling a container. E. Follow company rules for showering, changing clothes, etcF. Be familiar with the symptoms of overexposure to a hazardous material
(itching, burns, fever, etc.). V. Discussion/summary of major points
47
LEHMAN 01546
M E E T I N G 1 6 : F l a m m a b l e and Combustible Liquids
Meeting Objective: To define the properties of flammable and combustible liquids; to help employees understand why they are so hazardous and what steps they can take to prevent an unnecessary fire or explosion.
Materials: Blackboard or flipcharts illustrating how vapors are formed, how com bustion takes place, etc.
Frequency: Quarterly if flammable and combustible materials are handled on a regular basis.
' I. Definitions: the distinction betweenflammable and combustible A. The lowest temperature at which a liquid releases enough vapor to start burning is called the flashpoint.
B. Flammable liquids have flash points below 100 Fahrenheit (i.e.. they will release enough vapor to form burnable mixtures with air at temperatures below 100F}. Examples include carbon disulfide, ether, acetone, benzene, gasoline, lacquer thinner, alcohol, toluene, turpen tine, etc.
C. Combustible liquids have flash points above 100 Fahrenheit (i.e., they must be heated to temperatures greater than 100F before they will release enough vapor to form burnable mixtures).
1. This can happen when a combustible liquid comes in contact with a hot surface. '
2. Examples include fuel oils, kerosene, ethylene glycol, creosote oil. formaldehyde (37% solution), mineral oil, safety solvent, phenol, hydraulic fluid, transformer oil, linseed oil.
II. Why are these liquids so hazardous?
A. Flammable liquids vaporize and form flammable gas mixtures when they are left in open containers, when leaks or spills occur, or when they are heated-
48
LEHMAN 01547
1. The degree of danger is determined by a number of factors.
a. The flash point of the liquid
b. The concentration of vapors in the air
c. The possibility of a source of ignition nearby (1) Hot surfaces--hot plates and electric coils, overheated bearings (2) Open flames--pilot lights, smoking materials (3) Hot particles and embers--grinding, welding
. (4) Sparks--static electricity from rotation belts or trans ferring liquids, sparks from electrical tools, etc.
2. If an ignition source does come in contact with the right combina tion of vapor and air, fire or explosion can result, causing serious injury and loss of life or jobs.
3. Give an example of how such an incident might occur in your department, using the hazardous materials with which your employees work.
B. Cite some toxic effects of flammable liquids and their vapors. 1. irritation of the skin 2. Irritation and/or damage to the lungs from inhalation3. Irritation and/or damage to the eyes
III. Safety precautions
A. Fire prevention steps
'
1. Keep liquid vapors confined so they can't mix with air; or ventilate the area with fresh air. When liquids are sprayed indoors (e.g., spray painting), ventilated booths or room must be used.
2. Remove all possible ignition sources (prohibit smoking, etc.).
3. Remove the air (oxygen) necessary for fire to burn.
B. Safe handling and storage
1. Use the proper equipment in handling hazardous liquids (safety cans with spring-loaded closures, covered bench cans, safety disposal cans, etc.) so that vapors can't escape. Neuer use open containers, buckets, cans, tanks, and drums for flammable and combustible liquids.
2. Isolate flammable and combustible liquids (if possible) in a special room with fire-resistant walls, doors, ceiling, and floors.
3. Know the location and operation of the appropriate fire ex tinguishing equipment.
49
LEHMAN 01548
4. Make sure that ail flammable and combustible liquids are properly labeled.
5. Try to keep only one day's supply of flammable and combustible liquids at the worksite; the reserve should be kept in a fireproof cabinet or room.
6. Use only approved explosion-proof equipment in hazardous loca tions.
IV. Discussion/summary of major points
i
50 LEHMAN 01549
M E E T I N G 1 7 : W o rk in g W ith S o lv e n ts
Meeting Objective: To review the hazards associated with solvents; to instruct employees in safe procedures and the use of protective equipment when working with or around solvents.
Materials: Flipcharts showing types of solvents and their physiological effects; standard labeling procedures.
Frequency: Twice a year; more often if solvents are used regularly.
I. Why are organic solvents so hazardous? A. Some solvents can break down into acids, poisonous gases, or cor rosive components if exposed to hot surfaces. B. Some solvents can react chemically with other substances. C. All solvents produce vapors that can cause problems if the concentra tion gets too high. Exposure to too much solvent vapor can cause irrita tion of the eyes, dizziness, nausea, rashes and other skin disorders.
II. How to avoid these hazards by reading the labels on solvents carefully A. The label should contain specific information. (Show sample.) 1. Name of product 2. Signal word designating degree of hazard (Danger, Warning, or Caution) 3. Statement of hazards (extremely hazardous, flammable, etc.) 4. Precautionary measures to be taken or action to be avoided (e.g., avoid breathing vapor, keep away from heat or open flame) 5. Instruction in case of contact or exposure (e.g., flush eyes or skin . with plenty of water for at least 15 minutes) 6. Poison sign (skull-and-crossbones), followed by first-aid instruc tions or antidote
51
LEHMAN 01550
III. Safe procedures for handling solvents
A. While using solvents, wear splashproof chemical goggles-- and know where the nearest eye-wash fountain is.
B. To protect your skin, wear suitable gloves and protective garments where required.
C. If your clothes become soaked with solvent, remove them and take a shower; don't put them back on until they're thoroughly dry.
D. Smoke only in approved areas.
E. Take precautions in cold-cleaning operations. 1. Keep your head back so you won't be in the direct line of escaping
. vapor. 2. Wear suitable gloves when using solvents for wiping, dipping, spraying, or flushing.
F. Use soap or mild detergent and water rather than solvents to clean grease, oil, dirt, or anything else off your skin.
G. Place all rags, waste, paper towels, etc., soaked with solvent in airtight, all-metal safety containers.
H. Store and transport small quantities of solvent only in approved safety containers, properly marked.
I. Ground and bond all metal containers when transferring a flammable solvent from one container to another.
J. Make sure you have adequate ventilation when you use cold-cleaning solvents in a small room.
K. Use respiratory equipment when you enter areas where the solvent vapor levels re--or might be--high. Don't rely on your nose to warn
. you of excessive concentrations--some dangerous vapors have no odor warning at all.
L. Don't do any welding (or let anyone else weld) close to areas where solvents are being used. The heat of welding can cause dangerous sol vent breakdown conditions, as well as fire or explosion.
IV. What to do in case of emergency
A. If someone is overcome by solvent vapors
1. Get medical help immediately. 2. Remove the person to fresh air. 3. Loosen clothing. 4. Give artificial respiration if.breathing has stopped.
52
t.
it
I
LEHMAN 01551
5. Keep patient quiet and warm (but not hot). 6. Don't give anything by mouth to an unconscious person. B. When a spill occurs 1. Evacuate the area (if it's a big spill). 2. Clean it up as soon as possible, wearing proper protective equip
ment. 3. If the solvent can't be reclaimed for further use, put it in a galva
nized or stainless steel pail with a tight lid. 4. Later on, dispose of the solvent safely--don't pour it down a
sewer. C. In case of fire
1. Evacuate the area. 2. Trained personnel should extinguish the fire with carbon dioxide,
dry chemical, foam, or a water fog. 3. Handle the burned solvent as though it were an acid. V. Discussion/summary of major points
53 LEHMAN 01552
M E E T I N G 1 8 : G o o d H o u s e k e e p in g P ra c tic e s
MeetingObjective: To remind employees of the importance of keeping their work areas clean and orderly; to focus their attention on the types of accidents that can be caused by poor housekeeping practices.
Materials-' Photographs (taken with instant-developing camera) of housekeeping hazards; housekeeping inspection checklist. (If you don't already have one, it may be a good idea to draw one up based on the housekeeping tips provided on page 56--if employees see what you look for they will get a better idea of what they should look for.)
Frequency: Quarterly.
I. Why is housekeeping so important?
A. Cite types of accidents that frequently result from inadequate housekeeping. 1. Tripping over loose objects on floors, stairs, and platforms 2. Slipping on wet, greasy, or dirty floors 3. Bumping against projecting or misplaced materials 4. Puncturing orscratchingbands or other parts of the body on pro truding nails, hooks, or rods 5. injuries fromfallingobjects
B. The bigger the plant, the mote serious the problem can be. 1. Employees tend to take housekeeping for granted and may slack off from time to time. 2. Housekeeping is the one area of accident prevention in which all employees (blue-collar, white-collar, administrative, etc.) must share the responsibility.
II. Where to concentrate your housekeeping efforts (Use photographs to il lustrate.)
A. Work areas: Avoid unnecessary clutter.
B. Machines and equipment: Avoid crowding; provide racks or containers for tools, jigs, and fixtures.
54
LEHMAN 01553
C. Aisles: Keep free of material, finished parts and scrap.
D. Floors: Make sure they are vacuumed and scrubbed regularly; spills should be cleaned up immediately.
E. Walls and ceilings: S ee to it that they are scrubbed and painted when necessary; clothing and supplies should be hung on racks; clutter should be confined to a bulletin board.
F. Storage facilities: Follow appropriate storage procedures.
G. Em ployee facilities: Keep personal belongings in lockers; washrooms should be cleaned regularly.
III. H ousekeeping inspections (Hand out inspection checklists.)
A. Know your housekeeping responsibilities. Recognize when a house keeping job exceeds your responsibility or capability and call in help (maintenance personnel, etc.).
B. Know what to inspect and how often to inspect it. (Refer to inspection checklist and/or schedule.)
IV. Results of good housekeeping
A. It reduces operating costs: Once a housekeeping system has been established, less time and effort are required to keep the work area clean.
B. It increases production: Delays and interference from excess materials, loose tools, etc., are avoided.
C. It improves production control: Material and parts do not get lost or mixed up.
D. It conserves materials and parts: Unused materials are easily and quick ly rem oved to the proper place.
E. It saves production time: There is no need to search for tools, parts, etc.
F. Tt lowers accident rates. 1. Open aisles permit faster traffic with fewer collisions. 2. Clean floors m ean less slipping, tripping, and falling. 3. A reduction of object hazards results in fewer injuries.
G. It reduces fire hazards: Fires result from, or are spread by, poor housekeeping conditions.
V. Room for improvement? (Ask your em ployees to contribute their sugges tions for better housekeeping in your department; ask them to specify areas that they feel pose a particular safety hazard.)
J
55
LEHMAN 01554
G O O D H O U S E K E E P I N G TIPS 1. Give your immediate work area a good cleaning at the end of each day--
sw eep up rubbish and put tools away. 2 . Dispose of combustible rubbish in fire-resistant receptacles. 3 . Dispose of oily rags in closed metal containers. Maintain regular disposal. 4 . Clean oily deposits from walls, ceilings, exhaust ducts and mechanical
equipment periodically. 5. Rem ove combustible lint and dust from ledges, beams and equipment as it
accumulates. 6 . Rem ove oily metal chips and rubbish to outside storage locations on
schedule. 7. Keep aisles and passageways clear of stock and other obstructions at all
times. 8 . D on't block valves, hose stations, fire extinguishers or fire exits.
9. Keep packing material in metal-lined bins with self-closing covers.
1 0 . Follow the clean-out schedules for electric motors, switch enclosures, con tactors, etc.
1 1 . Keep solvents, thinners, etc., in approved safety containers. 1 2 . Avoid drippings--clean up spills promptly. 1 3 . Keep pray residues in covered containers and remove at the end of each
day, 1 4 . Limit flammable liquids, cem ent, paint, etc., to only one day's supply at the
working area. 1 5 . Empty drip pans and replace absorbent com pounds frequently. 1 6 . Avoid overlubrication. 1 7 . Keep a minimum supply of lubricants in the work area. 1 8 . Clean up oily lint conditions continuously.
56
LEHMAN 01555
M E E T I N G 1 9 : P ro te c tin g th e E y es a n d F a c e
Meeting O b je c tiv e : To reduce accidents involving injuries to eyes and face by educating em ployees about the importance of wearing the proper protective equipment.
M a teria ls: Sam ples of the various types of safety goggles, face shields, etc., used in your department.
Frequency: At least twice a year; quarterly if your em ployees are exposed to serious eye and face hazards on a daily basis.
1. Why are eye injuries so common? A. Industrial eye injuries occur at a rate of two per minute and are the costliest in terms of lost production and earning power.
B. Of the more than 1,000 industrial eye injuries that occur every working day, over 90 percent of them are needless and preventable.
C. Discuss the chief causes of on-the-job eye injuries. 1. Flying objects (especially those set in motion by hand tools) 2. Abrasive wheels (small flying particles) 3 . Corrosive substances 4. Injurious light or heat rays 5. Splashing metal 6. Poisonous gas or fumes
II. What can be done to prevent injury to the eyes?
A. Wear the proper protective equipment. (Discuss any of the following that apply.) 1. Cover goggles 2. Protective spectacles 3. Protective spectacles with side shields 4. Cup goggles
57
LEHMAN 01556
5. Splash-resistant goggles 6. Dust goggles 7. Miners' goggles 8 . Melters' goggles 9. Welders' goggles
'
B. Make sure the goggles or glasses are comfortable and properly fitted.
1. Fitting, adjusting, and maintaining eye equipment 2. Defogging materials 3. Cleaning goggles 4. Use of swealbands
<. ,
. C. Don't make excuses for failing to wear safety goggles.
1. "They're too uncomfortable": Get them adjusted or refitted by a
professional.
.
2. "I can't see with them": Clean them regularly; keep them in a case or a place where they won't get scratched.
3. "They give me a headache": Get the fit checked or the head strap adjusted; see an eye doctor.
4. "I forget to put them on"; JVeuer an acceptable excuse.
D. Don't wear contact lenses where there are considerable amounts of dust, smoke, irritating fumes, or liquid irritants that could splash into the eyes.
1. Never wear contact lenses as a substitute for protective eye equip ment.
2. If you must wear contact lenses on the job, get written authoriza- . tion from your eye doctor and wear safety goggles over your con tacts.
E. Wear your safety goggles at hom e, too (when using power tools, spray painting, etc.).
F. Know the appropriate first-aid measures for eye emergencies; for ex ample, flushing eye with water if a chemical has been splashed.
III. Face protection
A, Cite the most common hazards to the face and neck. 1. Flying particles 2. Sprays of hazardous liquids 3. Splashes of molten metals 4. Hot solutions
B. Discuss types of protective equipment (focus on those in use by your
58 LEHMAN Q5S7
employees) and where they should be used. 1. Face shields (clear plastic)--sawing or buffing, sanding or light grinding, handling chemicals 2. Babbitting helmets--for molten metal 3. Welding helmets--molten metal and radiation 4. Hand-held shield--inspection work, tack welding, etc. 5. Acidproof hoods--corrosive chemicals 6. H oods with air supply--toxic fumes, dusts, mists, gases
IV. Discussion/sum mary of major points
59 LEHMAN 01558
M E E T I N G 2 0 : P ro te c tin g th e F e e t a n d L eg s
M e e tin g O b je c tiu e : To reduce accidents involving injuries to the feet and legs by educating em ployees about the importance of wearing the proper protective equipment.
M a te ria ls : Safety shoes and leg protection worn by your employees.
F r e q u e n c y : Once a year, or more frequently if safety shoes are worn on a daily basis.
I. The alarming facts about foot injuries
A. About a quarter of a million disabling occupational foot injuries occur each year.
B. A Bureau of Labor Statistics Study conducted in 1979 reveals that over 75 percent of these foot Injuries happen to workers who aren't wearing safety shoes.
C. Discuss the major causes of these accidents. (Ask employees to suggest how each type of accident might occur in your area.)
1. 60 percent from falling objects 2. 16 percent from stepping on a sharp object 3. 13 percent from feet being struck by rolling objects
.
H. Types of safety shoes and their uses (Discuss any of the following that apply.)
A. Metal-free shoes, boots, e tc ., are used where there are specific electrical hazards or fire and explosion hazards.
B. "Congress" or gaiter-type shoes protect people from splashes of molten metal or welding sparks.
C. Shoes with reinforced soles or innersoles of flexible metal are worn . where there are hazards from protruding nails, etc.
D. Rubber boots and shoes, leather shoes with w ood soles, or wood-soled sandals are used for wet work conditions.
60
LEHMAN 01559
M E E T I N G 2 1 : P ro te c tin g th e H e a d
M e e tin g O b je c tiv e : To reduce accidents involving injuries to the head by educating em ployees about protective head gear. 1
M a te ria ls: Samples of the various types of safety hats worn by employees in your department.
Frequency: Semiannually if safety hats or helmets are worn regularly.
I. Who needs special head protection?
A. All em ployees engaged in occupations that pose special hazards to the head
1. Falling objects 2. Flying particles 3. Electric shock 4. Overhead spills of chemicals, acid, or hot liquids
.
B. Particularly high-risk industries: tree trimming, construction work, ship building, logging, mining, overhead line construction or maintenance, and metal or chemical production
If. Types of protective head gear and what they are designed to protect the head from
A. Safety helmets (Discuss construction and usage of the type your em ployees wear.)
1. Full-brimmed 2. Brimless with peak
B. Bump caps--for use where a brim might get in the way; in confined spaces where exposure is limited to bumping; should never be worn where there is exposure to more serious hazards
C. Hair protection caps--for use by em ployees with long hair who work
62
LEHMAN 01561
around chains, belts, or other machines
HI. Design features A. Suspension
1. The distance between the top of a head and the helmet shell is known as the "crown clearance"; it determines the amount of pro tection offered against impact and penetration.
2. A suspension that is too rigid can transmit the shock of impact and ' fracture the neck vertebrae.
3. A suspension that is too flexible permits contact with the head upon impact, causing skull fracture or concussion.
4. A damaged or worn suspension should be replaced immediately.
B. Chin strap: made of leather, fabric, or elastic; prevents the hat from fall ing off or being blown off
C. Liner: for warmth in cold weather
D. Eye shield: may be attached if required
IV. Safety precautions
A. Never leave your safety helmet on the rear window shelf of an auto or truck; sunlight may affect its protective quality, and an emergency stop can turn the helmet into a dangerous missile.
B. Never keep anything under your safety hat (pack of cigarettes, wallet, etc.); it interferes with the suspension.
C. Clean the hat and suspension regularly (at least every 30 days).
D. Never attempt to repair the shell of a hat once it has been broken or punctured.
E. Never drill holes in a safety hat to "improve ventilation" or cut notches in the brim.
F. Replace a damaged helmet immediately.
G. If the hat is giving you a headache, make sure it is fitted properly.
H. Never remove the suspension for any reason.
.
V. Discussion/sum m ary of major points
63 LEHMAN 01562
M E E T I N G 2 2 : E a r P ro te c tio n
M e e tin g O b je c tiv e : To educate em ployees about the hazards of excessive noise; to emphasize the importance of wearing the proper protective equipment.
M a te ria ls : Drawings or diagrams of the human ear and how earplugs work; samples of earplugs, earmuffs, etc., used by em ployees.
F r e q u e n c y : Twice a year if noise is a major hazard.
I. When is hearing protection needed?
A. Noise standards and how company noise levels measure up
B. Engineering controls currently in use to decrease noise levels (acoustical enclosures, etc.)
C. Audiometric testing program to determine the need for hearing protec tion
D. Sources of "noise pollution" in the working environment and effec tiveness of existing engineering controls (If engineering controls are not sufficient, personal protective equipment is needed.)
II. What types of hearing protection are available?
A. Insert-type ear protectors (earplugs)
1. Two types a. Aural type--placed inside the ear canal b. Superaural type--seals the external edge of the ear canal
2 . Materials used--pros and cons of each a. Rubber or plastic b. Wax c. Cotton
3. Importance of proper fit; procedures for fitting
4. Possible discomfort if points of pressure develop a. A good seal cannot be obtained without som e initial discom fort. b. There should be no lasting problems if earplugs are made of soft material and kept clean.
5. Complaint that earplugs make it difficult to hear conversation (Tests show that when noise level is higher than 85 dB, speech is more easily understood with earplugs in place than without them.)
B. Muff-type protectors 1. Cup or muff covers the external ear to provide an acoustical bar rier. 2. Liquid or grease-filled cushions give better noise suppression than plastic or foam rubber types, but may present leakage problems. 3. Head size and shape also affect noise suppression.
C. Helmet protectors 1. They completely surround the head. 2. Suppression of sound is achieved through the acoustical properties of the helmet. 3. Cost and bulk normally preclude use of helmet for most jobs.
III. H ow effective are commercially available earplugs? A. If properly fitted and used, earplugs generally reduce the am ount of noise reaching the ear by 25 to 3 0 dB in the higher frequencies, which are the most harmful. B. The better type of earmuffs may reduce noise by an additional 10 to 15 dB. C. Combinations of earplugs and earmuffs give 3 to 5 more dB of noise protection.
IV. Discussion/sum mary of major points
65
LEHMAN 01564
M E E T IN G 23: Protecting Your Hands
;
),
M e e tin g O b je c tiv e : To reduce the number of accidents involving injury to the hands by educating employees about specific hazards and protective equipment.
Materials: Slides or photographs of operations that are hazardous to the hands; sample gloves, hand leathers, etc.
j
I
;
j;
Frequency: Quarterly.
!'
1. Five basic types of mechanical action that can trap hands (Give examples of these actions as they are used in your department.)
A. Shearing
1. Examples include ordinary scissors, guillotine cutters, cleavers,
axes, knives, screw or worn conveyors, any two hard-edged ob
jects that pass close together.
2. Keep hands and fingers away from any tight places that can pre sent slicing hazards.
B. Rotating (Spinning motion may have a horizontal or vertical axis, or it may be at an angle.)
1. Examples include rotary saw, fan blades, lathe, power drill.
2. Watch out for toothed, spike, or jagged edges that can slash into fingers.
C. In-running nip from any parallel wheels, rollers, or shafts turning inward together
1. Examples include gears, belt and pulley, rack and pinion, chain and sprocket.
2. Learn to recognize and stay clear of the grabbing power of the in running nip.
I
D. Puncturing from any device or tool that can penetrate flesh if it slips or
i gets out of control
1. Examples include screwdriver, awl, knife point.
66
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LEHMAN 01565
2. Remember that a puncture can be twice as dangerous as a super ficial cut because it carries the threat of deep infection; get first aid right away.
E. Smashing 1. Examples include hammer, factory presses, "pinch points." 2. Watch out when putting down heavy objects, moving loads through doorways, maneuvering drums and cylinders.
H. Protective equipment for hands A. Asbestos gloves and treated terry'doth gloves protect against burns and discomfort when hands are exposed to heat. B. Metal mesh gloves, used by those who work with knives, protect against cuts and blows from sharp objects. C. Rubber gloves are worn by electricians to keep hands insulated from shock. D. Rubber, neoprene, and vinyl gloves are used when handling most chemicals and corrosives. (Note: not for use with some solvents.) E. Leather gloves resist sparks, moderate heat, and cushion against blows. F. Chrome'tanned cowhide gloves with a steel-stapled leather patch on palms and fingers are often used in foundries and steel mills. G. Cotton or fabric gloves provide suitable protection against dirt, chafing, or abrasion. H. Coated fabric gloves protect against moderately concentrated chemicals. 1. Hand leathers orhand pads are often better than gloves for protection against heat, abrasion, and splinters.
HI. Basic safety precautions A. Never try to "cheat" a guard or any safety device. B: Disconnect power to clean, oil or adjust a machine; lock it out if work rules require it. C. Rem ove rings, watchbands, bracelets, etc., when working with machinery. D. Use gloves to protect your hands from chemicals and rough objects; but never wear them around moving machinery. E. Use the right tools and keep your hands out of tight places. F. Use a brush or hook--not bare hands--to clear away filings or shavings from work areas. G. If an accident occurs, get first aid right away.
IV. Discussion/sum m ary of major points
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(
M E E T I N G 24: Breathing Safely
M e e ti n g O b je c tiv e : To control respiratory hazards by educating em ployees about the selection, use, and care of the proper protective equipment. M a te r ia ls : Respiratory equipment currently in use. Frequency: Twice a year.
I. W hen is respiratory equipment needed? A. Air contaminants range from relatively harmless substances to toxic dusts, vapors, mists, fumes, and gases that may be extremely harmful, (Describe the nature of the contaminants in your work area.) B. Standards specify "safe levels" of certain airborne contaminants. 1. Ideally, these safe levels can be achieved through engineering con trols. 2. When engineering controls are not technically feasible, or when the hazardous operation is performed only infrequently (making these controls impractical), respiratory protection is needed. C. Respiratory equipment should also be regarded as emergency equip ment; for exam ple, if leaks or breakdowns should occur.
II. Selection of the proper respiratory equipment A. Discuss the factors to consider in choosing the right kind of respirator. 1. The nature of the hazardous operation or process 2. The type of air contaminant, including its physical properties, chemical properties, physiological effects on the body, and its con centration 3. The period of time for which respiratory protection must be pro vided 4 . The location of the hazard with respect to a source of uncon taminated air
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5 . The em ployee's state of health 6. The functional and physical characteristics of the various
respiratory devices B. Using the wrong kind of respirator for the hazard involved can be
dangerous: For exam ple, particulate filter respirators are of no value as protection against solvent vapors, injurious gases, or lack of oxygen.
III. Types of respirators and their uses (Focus on the type used by your em p loyees.) A. Air-purifying respirators remove contaminants from the air being breathed. 1. Gas masks 2. Chemical cartridge respirators 3. Particulate filter respirators 4. Combination respirators B. Air supplied respirators deliver breathing air through a supply hose con nected to the wearer's facepiece. 1. H ose masks 2. Air line respirators 3. Abrasive blasting respirators 4 . Air supplied suits and hoods C. Self-contained breathing devices afford complete respiratory protection in any toxic or oxygen-deficient atmosphere. 1. Oxygen re-breathing type 2. Self-generating type 3. Demand type 4. Pressure-demand type
IV. Care of respiratory devices A. Schedule for cleaning and repair of respirators B. Inspection procedures and schedule C. Methods of disinfection D. Preventive maintenance steps E. Importance of keeping respirator on at all times when working in con taminated atmosphere
V. Discussion/sum mary of major points
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M E E T IN G 2 5 : Dress Right for Safety
M e e ti n g O b j e c t i v e : To remind em ployees of the link between company dress codes and job safety; to emphasize the need for protective clothing when working under certain conditions.
M a te r ia ls : Drawings, safety posters, etc., showing "do's and don'ts" of dressing
for work.
~
Frequency: Twice a year.
I. What is considered "safe" clothing for work?
A. For som e jobs, ordinary clothing--clean, in good repair, and suited to the work involved--m ay be considered "safe."
1. G ood fit is important.
a. Trousers shouldn't be too long.
b. Cuffs should never be worn while performing operations that
produce flying embers, sparks, or other harmful matter that
might get caught.
.
c. Loose-fitting garments should be avoided.
B. For jobs involving exposure to fire, extreme heat, molten metal, cor rosive chemicals, cold temperatures, cuts from handling materials, etc., special protective clothing may be required.
II. Safety precautions regarding regular work clothes
A. D on 't wear anything that could get caught in a machine.
1. Neckties or scarves that go around the neck 2 . Wristwatches with buckle or clamp-on bands 3. Rings, necklaces, bracelets, or dangling earrings 4 . Shirts with dangling cuffs or tails
70 LEHMAN 01569
5. Gloves B. Don't wear clothing soaked in oil or flammable solvent. C. D on't buy poorly-made or low-quality work clothes; well-made clothes
may cost a little more, but they fit better, last longer, and are safer and more comfortable. D. Replace or repair torn or worn-out items immediately. . Keep your work clothes clean; dusty or dirty clothes can cause skin rash and irritation. F. Don't cut corners by wearing old dress shoes for work; well-built shoes in good condition with sensible heels are safer, and they cut down on fatigue.
III. Special protective clothing (Discuss those that apply.) A. Aluminized and reflective clothing: Reflects radiant heat. B. Asbestos clothing: Protects against intense conducted heat and against flames. C. Flame-resistant cotton fabric: Often used as hair covering for people who work near sparks and open flames. D. Impervious materials (rubber, neoprene, vinyl, etc.): Protect against dust, vapors, mists, moisture and corrosives. E. Leather clothing: Protects against light impact, sparks, molten metal splashes, and infrared and ultraviolet radiation. F. Synthetic fibers (orlon, Dynel, Vinyon): Resist acids, many solvents, mildew, abrasion and tearing, and repeated launderings. G. Water-resistant duck: Protects from water and noncorrosive liquids. H. Glass fiber: Used in multi-layer construction to insulate clothing.
IV. Safety and hair styles A. Head guards, caps, nets, etc-, are designed to keep hair from catching in machinery. B. Flame-resistant headgear should be worn for work around sparks or flames. C. Hair length poses additional problems with regard to safety equipment. 1. Men with extremely long, heavy sideburns may find it difficult to get a proper fit when wearing earmuffs.
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2. Large, bushy mustaches and beards can interfere with the proper fitting of respiratory equipment and breathing apparatus.
3. Long or bushy hair may make it difficult to wear a safety hat. V. Where the company stands
A. Com pany policy regarding appropriate dress for work B. Com pany policy regarding hair length/style and wearing of protective
equipment C. Disciplinary measures that will be taken if em ployee fails to adhere to
appropriate dress regulations. VI. Discussion/sum m ary of major points
72 LEHMAN 01571
M E E T I N G 26: Fire Prevention
M e e ti n g O b je c tiv e : To instruct em ployees in how to spot and report fire hazards, what to do in a fire emergency, and how to handle fire-fighting equipment; to reduce fire hazards by emphasizing preventive measures.
M a te r ia ls : Mimeographed fire prevention checklists (see page 77), chart showing different types of fire extinguishers and their uses (see page 76), photographs taken around the department showing existing fire hazards (poor housekeeping, etc.).
F r e q u e n c y : Twice a year.
I. What causes fires in an industrial environment? (Give examples your em ployees can relate to.) A. Electrical causes (22% )--lax maintenance in wiring, motors, switches, lamps, and heating elements B. Matches and smoking (18% )--near flammable liquids, stored com bustibles, etc. C. Friction (11% )--hot bearings, misaligned or broken machine parts, choking or jamming materials, poor adjustment of moving parts D. Hot surfaces (9% )--exposure of combustibles to furnaces, hot ducts or flues, electric lamps or heating elem ents, and hot metal E. O verheated materials (7% )--abnormal process temperatures, materials in dryers, overheating of flammable liquids F. Open flam es--gasoline or other torches, gas or oil burners
G. Foreign substances (5%)--foreign material in stock
H. Spontaneous heating (4% )--deposits in ducts and flues, low-grade storage, scrap waste, oily waste and rubbish
I. Cutting and welding (4% )--highly dangerous in areas where sparks can ignite combustibles
J. Combustion sparks (4%) --burning rubbish; foundry cupolas, furnaces,
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LEHMAN 01572
and fireboxes
K, Miscellaneous (10% )--including incendiary cases, fires spreading from adjoining buildings, molten metal or glass, static electricity near flam mable liquids, chemical action, and lighting
II. Spotting fire hazards in your work area (Hand out inspection checklists.)
A. Be familiar with the causes listed above.
B. Know what to inspect on a daily, weekly, monthly, etc., basis. (Review briefly the em ployee's responsibility for fire inspection.)
C. W hen you spot a fire hazard, know what to do.
1. Eliminate it immediately, if you are capable and have the authority to do so.
2. Fill out a fire hazard report form (hand out report forms) and bring it to your supervisor's attention.
III. If a fire has started A. Notify the appropriate personnel (company fire brigade, your super visor, safety director, etc.) or turn in a general alarm. (Specify company procedure.)
B. If the fire is not out of control, attempt to extinguish it with the ap propriate fire extinguishing equipment. (Review definitions of Class A, B, C, and D fires. Pass around a chart on types of fires and extinguish ers.) 1. Plain water, gas-propelled (Class A fires) 2. Soda-acid (Class A fires) 3. Foam (Class A and B fires) 4. Loaded steam (Class A and B fires) 5. Vaporizing liquid (Class B and C fires) 6. Carbon dioxide (Class B and C fires), 7. Dry chemical (Class B and C fires)
C. If the fire is out of control or is not in your area, follow evacuation pro cedures. (Review company evacuation plan, location of fire exits, steps to take before leaving the building, etc.)
IV. General safety precautions for avoiding fire A. Smoking
1. Obey "N o Smoking" signs. 2. Watch for danger spots even if no warning is posted (e.g., tem
porary storage area that contains combustibles). 3. D on't lay lighted cigarettes on w ooden tables or workbenches,
even if smoking is permitted.
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4. Never flick a butt or knock out a pipe in a wastebasket or trash can.
B. Flammable and combustible liquids
1. Keep these liquids away from open flames and motors that might spark.
2. When you transfer them, bond the containers to each other and ground the one being dispensed from, to prevent sparks from static electricity.
3. Clean up spills right away, and put oily rags in a tightly covered metal container.
4. Change clothes immediately if you get oil or solvents on them. 5. Watch out for empty containers that held flammable or combusti
ble liquids; vapors might still be present. 6. Store these liquids in approved containers in well-ventilated areas
away from heat and sparks. 7. Be sure all containers for flammable and combustible liquids are
clearly--and correctly--labeled.
C. Electricity 1. Check for frayed insulation and damaged plugs on power cords or extension cords; damp or wet wires; oil and grease on wires. 2. A cord that's warm to the touch when current is passing through should warn you of a possible overload--or hidden damage. 3. Don't overload motors; watch for broken or oil-soaked insulation, excessive vibration or sparks; keep motors lubricated to prevent overheating. 4. Defective wiring, switches and batteries on plant vehicles should be replaced immediately. 5. Electric lamps need bulb guards tq prevent contact with com bustibles and to help protect the bulbs from breakage. 6. Don't try to fix electrical equipment yourself if you're not a qualified electrician.
D. Housekeeping 1. Keep your work area clean. 2. Passageways and fire doors should be kept dear and unobstructed. 3. Material must not obstruct sprinkler heads or be piled around fire extinguisher locations or sprinkler controls. 4. Combustible materials should be present in work areas only in quantities required for the job, and should be removed to a designated storage area at the end of each workday.
E. Hot work
1. Never do cutting or welding without supervision or a hot work per-
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mit. 2. Watch out for molten metal; it can ignite combustibles or fall into
cracks and start a fire that might not erupt until hours after the work is done.
3. Portable cutting and welding equipment is often used where it's unsafe; keep combustibles at least 35 feet from a hot work area.
4. Be sure tanks and other containers that have held flammable or combustible liquids are completely neutralized and purged before you do any hot work on them.
5. Have another employee on hand to put out a fire before it can get out of control,
V . Discussion/summary of major points
TYPES O F FIRES AND EXTINGUIS HANTS
COMBUSTIBLE MATERIAL
CLASS OF HRE & EXTINGUISHER MARKING
EXTINGUISH W IT H
paper, wood, cloth
A (ordinary combustibles)
water, soda-acid and dry chemical rated "A, B, C"
oil, tar, gasoline, paint
B (flammable liquids)
foam, carbon dioxide, liquid gas (Halon), and dry chemical rated "B, C " or "A, B, C "
electric motors, power cords, wiring, and trans former boxes
C (electrical equipment)
carbon dioxide, liquid gas (Halon), and dry chemical rated "B, C" or "A, B, C"
sodium, zinc, phos phorous, magnesium, potassium and titanium --especially as dust or turnings
D (special metals)
use only special dry powder extinguishants marked for this purpose
76 LEHMAN 01575
FIRE PREVENTION CH ECKLIST
[ ] Have you put out your cigarette before entering a "No Smoking" area? [ ] Have you dumped all oil-soaked rags, shavings, and waste in self-closing
metal containers? [ ] Have you disposed of all empty boxes, cartons, excelsior, or loose paper? [ ] Are all flammable liquids stored in metal containers away from excessive
heat? [ ] Do you use the right cleaning agent for a job? Remember: Benzine, gasoline,
or any other flammable liquid should NOT be used as a cleaning agent. [ ] Have you hung your clothing in a metal locker? Clothes hanging on walls or
behind doors are an invitation to fire. [ ] Are all fire doors, stairways, and aisles clear? These are not storage areas and
shouldn't be used as such. [ ] Have you left your work area clean before punching out? Make sure floors,
ceiling, walls, ledges, beams, and equipment in your immediate work area are free of dust, lint, and loose paper. [ ] Have you checked power cords for frayed insulation or damaged plugs? If a cord you are using gets warm, stop using it--this could be a sign of overload or a clue that something else is wrong. [ ] Are electric lamps protected by guards? [ ] Is the motor you are using running smoothly? If it's vibrating excessively or throwing sparks, stop using it. Make sure it's well lubricated and not overloaded. [ ] Have you notified Maintenance of any electrical equipment in need of repair? Defective equipment should not be left lying around--although you know not to touch it, others may not. And don't try to fix electrical equipment yourself--that's what an electrician is paid for. [ ] Do you know where fire extinguishers are located, and do you know how to use them--just in case? [ ] Do you know where the nearest exits are located so that you can get out fast if necessary? [ ] Do you know how to turn in an alarm if you discover a fire? [ ] Do you know your company evacuation procedure?
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M E E T IN G 27: Electrical Safety
MeetingObjective: To familiarize employees with common electrical hazards in the workplace; to review electrical safety procedures.
Materials: Electrical safety checklist (if available).
Frequency: Twice a year.
I. Two basic types of electrical hazards
A. The danger of electrical fires: Electricity is the biggest single cause of in dustrial fires-
1. Most of these fires stem from improper installation of electrical equipment and poor electrical maintenance.
2. The biggest problem is that we take electricity for granted; many electrical hazards cannot be seep.
B. The danger of electric shock: The severity of.such an accident depends upon the voltage conducted through the victim, but fatalities are not un common.
II. Spotting electrical hazards (Hand out electrical safety checklist.) A. Know what constitutes an electrical hazard and where in your work area these hazards are most likely to exist. 1. Electric tools and equipment 2. Wiring, plugs, extension cords, etc. 3. High-voltage equipment 4. Switches 5. Static electricity 6. Fuses and circuit breakers 7. Other
B. Inspect the work area for electrical hazards on a regular basis.
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LEHMAN 01577
C. Report electrical hazards immediately to your supervisor or the safety director.
HI. Preventive measures A. Grounding: Never let yourself be part of the circuit between one wire and another, or between one wire and a ground. 1. Ground faults can occur anywhere that electrical equipment is in operation without protection.
2. Ground fault interrupters are one form of protection--designed to limit electric shock to a current and length of time that will not pro duce serious injury.
B. Insulation consists of non-current-carrying or di-electric materials such as varnishes, paints, rubber, plastic, special tapes, etc. 1. Procedures for testing insulation 2. Double-insulated tools (alternate to equipment grounding)
C. Testing equipment consists of growlers, power factor meters, rotation testers, cable fault testers, circuit analyzers, leakage testers, etc. 1. Who is authorized to use testing equipment 2. When to use this equipment
IV. First aid for electric shock victims {Demonstrate techniques.) A. Mouth-to-mouth resuscitation B. External cardiac compression (professional instruction required) C. Treating electrical burns
V. Discussion/summary of major points
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M E E T IN G 28: First Aid
Meeting Objective: To familiarize employees with the company's first-aid pro gram, including special training courses, first-aid kits, and basic emergency treat ment; to reduce infection, disability, and compensation claims through prompt attention to and reporting of minor injuries.
Materials-' Sample first-aid kit, mimeographed list of first-aid emergency pro cedures {see pages 82 and 83). `
Frequency: Once or twice a year.
I. Two basic kinds of first aid A. Emergency treatment given in the case of accident or sudden illness before a doctor arrives
B. Prompt attention given to injuries (cuts, scratches, burns, etc.) which are usually so minor that the injured person does not have to seek medical attention
II. The company's first-aid program (Focus on those aspects that apply to your program.)
A. First-aid training (Specify where training is available, e.g., in-house, local schools and colleges, Red Cross, YMCA, etc.)
1. Resuscitation techniques (mouth-to-mouth, CPR, etc.) 2. How to stop bleeding 3. Bandaging 4. Transporting an accident victim 5. Dealing with fractures 6. Treating serious injuries (concussions, appendicitis, etc.) 7. Other courses available
B. First-aid kits and supplies (Show sample kits.)
1. Types of kits (personal kits, departmental kits, trunk kits, etc.) and
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LEHMAN 01579
their contents 2. Location of first-aid kits 3. Maintenance and supervision of kit contents (by medical person
nel, qualified first-aid attendant, etc.) C. First-aid reference sources
1. Red Cross first-aid textbook 2. Bureau of Mines manual of first-aid instruction 3. Company safety manual D. Medical facilities and personnel (location, staff, etc.) E. First-aid records and reporting system (hand out report form.) 1. Importance of first-aid reports in revealing accident causes and pat
terns (For example, a high frequency of incidents involving splinters might indicate need for protective gloves, better maintenance of rough pallets, etc.) 2. Role of accident and first-aid records in compensation cases
III. What you can do A. Know your own limitations; don't try to administer treatment that you aren't qualified to give. B. If medical attention is warranted, send for it immediately--or have someone else send for it while you administer the appropriate first aid. C. Learn (and review constantly) the basic procedures for treating medical emergencies. (Use flip charts or transparencies; demonstrate.) 1. Severe bleeding (how to apply direct pressure, when to use a tour niquet, elevating the injury, etc.) 2. Stoppage of breathing (mouth-to-mouth resuscitation) 3. Shock 4. Poisoning 5. Fracture 6. Burns D. Know where emergency medical treatment kits are located and how to use their contents. E. Know where eye-wash fountains and other emergency equipment are located and how to use it properly.
IV. Discussion/summary of major points
LEHMAN 01580
FIRST-AID EM ER G EN C Y PR O CED U R ES
First aid is the treatment given a victim prior to the arrival of professional medical assistance. Note: First aid in no way replaces the attention of a physician. If there is any question about the seriousness of an accident victim's injury, contact a doc tor as soon as possible. Give the following information:
1. What has happened--and when 2. Where the victim is located 3. What first aid has been provided
While the following guidelines are not a substitute for first-aid training, they will help you provide first aid in six serious emergency situations.
BROKEN BONES
Call for medical assistance. If a doctor or ambulance can arrive within a short time, make no attempt to move the victim unless absolutely necessary. Attempt to immobilize the injured limb to prevent further injury. If the victim must be moved, splint the injured part with any available rigid material long enough to reach above and below the break. Secure the splint above and below the break. Never attempt to set a broken bone--wait for a doctor. Watch for signs of shock and treat as discussed below.
If broken bone pierces the skin, serious injury may have taken place. Make no attempt to move the injured limb. Apply a pressure dressing to control bleeding as described in the next section. Expect shock and treat as described.
BLEEDING
Call for medical assistance. If bleeding is severe, apply firm, steady pressure to the wound with layers of sterile gauze pads or bandages. If they aren't available, use any cloth. Don't remove this dressing. If the pad becomes saturated with blood, add more layers. Bandage the pads firmly in place. If no gauze or cloth is available, close the wound with your fingers, holding it closed. Keep the victim ly ing down until a physician arrives. Elevate the bleeding part to help control bleeding. Never use a tourniquet to control bleeding unless you are dealing with an amputated, crushed, or mangled limb. Use a tourniquet O NLY as a last-resort effort to save a victim's life, because applying a tourniquet improperly may result in loss of limb.
BURNS
Minor Burns: Immerse burned part in clear, cold water or apply ice for pain relief. Bandage with sterile pad or clean doth. If pain persists, apply mild burn ointment.
Severe Burns: Call for medical assistance. Take immediate steps to relieve pain, prevent infection, and treat victim for shock as described below. If burn was caused by fire, boiling liquid, or hot metal, do not strip away clothing over the af fected area. Keep air away from, bum by covering area loosely in place. Apply no grease or ointment. Keep victim lying down. If conscious, give victim plenty of water.
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Chemical Burns: Flush bum with large amounts of water. Cover bum with cleanest cloth available, and have victim lie down until a doctor arrives. For chemical burns of the eye, flush with great amounts of water immediately, cover the eye, and rush the victim to the doctor.
POISONING
Call a doctor or poison control center at once: If victim loses consciousness, give no other first aid. If breathing stops, start mouth-to-mouth resuscitation. Follow the instructions of the doctor or poison control center.
SHOCK
After any injury, expect shock--a condition in which vital body functions are slowed down. The symptoms are: weakness; cold, pale, clammy skin with beads of perspiration on face and palms; rapid, weak pulse; chills, nausea; irregular breathing. Any or all of these symptoms may be evident.
First aid involves keeping the victim warm--covered with blankets to prevent loss of body heat--and lying down. Keep victim's airway open. If victim vomits, turn his head to the side. If victim is conscious and able to swallow, give water. If victim becomes nauseated, stop liquids. Contact a doctor as soon as possible.
BREATHING
If breathing stops for any reason, begin mouth-to-mouth resuscitation immediate
ly. If possible, have someone else contact a doctor. Follow these steps:
1. Place victim on his or her back and determine if there is anything in the
victim's mouth - If there is, turn the victim's head to one side and wipe out the
mouth with a finger.
2. Straighten the victim's head and tilt it back so that the chin points up. Push the
jaw down to keep the victim's tongue from blocking the airway..
3. Place your mouth over the victim's and pinch his nostrils shut with your
fingers.
4. Breathe into the victim's mouth until the chest rises.
5. Remove your mouth and listen for the sound of escaping air. If you don't hear
it, check the victim's head and jaw positioning and repeat the process. If there
is no sound of escaping breath this time, turn the victim on his or her side and
slap on the back between the shoulders. Check the mouth again for foreign
matter.
6. Repeat steps 2, 3, and 4, removing your mouth to allow breath to escape
from the victim's lungs. This process should be repeated about 12 times per
minute for an adult. Above all, keep repeating the process until help arrives.
83 LEHMAN 01582
M E E T IN G 29: Fitness and Health
Meeting Objective: To focus employees' attention on the link between personal health and fitness and on-the-job accident rates; to familiarize employees with the company's programs and services to help them maintain their fitness and health.
Materials: Mimeographed list of outside organizations in your area that provide fitness and health services (give addresses and phone numbers).
Frequency: Once or twice a year.
I. Why are fitness and health so important?
A. For the employee, maintaining a certain level of physical well-being means fewer illnesses, longer life.
B. For the company, it means fewer workers' comp claims, lower accident rates, and an increase in production and profit figures.
C. Therefore, company-sponsored efforts to encourage employees to keep themselves healthy and physically fit offer mutual benefits and should be taken advantage of.
. Exercise and diet
A. Proper exercise and nutrition is the key to good health and long life (fewer back problems, heart attacks, and other ailments associated with overweight and inactivity).
B. What is the "right" amount of exercise for you and how should yo j go
about getting it?
.
1. Tailor your exercise regime to your current state of physical fitness,
age, weight, etc.
2, You should obtain the advice of a doctor or trained individual before embarking on a physical fitness program. (If the company physician can provide such guidance, encourage employees to go to him/her; if you have a health and fitness coordinator, she or he
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may be able to sit down with the employee and outline an exercise program.) 3. In-house exercise facilities: if your company maintains a gym or ac tivity areas, discuss their use, location, and availability. 4. List outside exercise facilities such as the local Y M C A /Y W C A , col lege or university whose facilities are open to the public, etc.
C. Improve your nutrition.
1. The company cafeteria (food alternatives, low-cal lunches, etc.) 2. Where to obtain dietary counseling (the company medical staff,
health program coordinator, etc.) 3. Setting a goal for yourself (cutting out snacks, reducing total daily
calorie intake, etc.)
III. Getting help if you're an alcoholic
A. It is to the company's advantage as well as the employee's to get prompt, professional help in dealing with alcoholism.
1. American workers are currently "drinking up" 10 billion dollars a year of industry profit.
2. Approximately 90 to 95% of all alcoholics are employed, making alcoholism a serious problem for industry.
3. In addition to being absent an average of 22 to 30 working days each year from the effects of alcohol, these employees have twice as many accidents.
B. Discuss where to get the kind of help you need.
1. The company's alcoholism treatment program (Explain the pro gram briefly if you have one.)
2. Local alcoholic treatment centers 3. Alcoholics Anonymous
C. What are the consequences if you don't get help?
1. Disciplinary action (leading up to termination) 2. A serious accident involving you or your co-workers 3. Long-term damage to your health and well-being
IV. Dealing with stress
A. Safety experts agree that stress is a prime factor in a large number of job-related accidents. The employee who is under stress or trying to cope with emotional problems is preoccupied and less apt to pay atten tion to what he/she is doing.
B. Discuss where to get help if you are experiencing marital, financial,
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LEHMAN 01584
legal, or health-related problems.
1. The personnel department (Specify what kind of problems the per sonnel staff is equipped to handle.)
2. In-plant counselors (if your company has them)--where to find . them, how to set up an appointment, kinds of problems they are
equipped to deal with 3. Private counseling agencies--where to find them, how the com
pany can help you get the counseling you need
C . The most important thing is to recognize when you are under stress and not only take constructive steps to solve your problems but also re double your safety efforts in the meantime to prevent an accident.
V. What you can do to stay fit and healthy
A. Quit smoking: Join Smokenders, start a no-smoking pool, etc.
B. Cut down on high-calorie snacks and substitute nutritious snacks (fruit, etc.).
C. Moderate your alcphol intake; even if you're not an alcoholic, alcohol is high in calories and can impede your work performance.
D. Exercise during lunch hour: Use company exercise facilities, take a
walk, jog, etc.
'
E. Take advantage of the programs offered by the company and the com munity to Improve your physical condition.
VI. Discussion/summary of major points
`
I
86 LEHMAN 01585
M E E T IN G 30: Off-the>Job Safety
Meeting Objective: To encourage employees to follow the same safety pro cedures at home and in their outside activities as they use on the job; to reduce off-the-job accidents by making employees more aware of the hazards they face once they leave the plant.
Materials: Slides or photographs depicting off-the-job hazards (lifting and carrying heavy objects, using power tools, etc.); leaflets, brochures, etc., on specific offthe-job safety topics. (These can be obtained by writing to: OSHA Publications Office, Room S1212, Frances Perkins Building, Third St. and Constitution Ave., N.W . Washington, DC 20210, 202/523-6138.)
Frequency: Twice a year.
1. Why is off-the-job safety just as important--if not more so--as safety at work?
A. A recent study revealed that accidents away from work accounted for more than 70 percent of all deaths and more than 55 percent of all in juries to employees.
B. In some industries, disabling injuries occur 10 to 20 times as often off the job as on the job.
C. The reason for this high incidence of accidents at home, on the road, etc., is that once employees leave work, they are no longer protected by machine guards, safety gear, and specialized training in safe prac tices.
II. Where do injuries occur off the job? A. Transportation--accidents involving cars, bicycles, buses, motorcycles, trains, boats, planes, and pedestrians B. Home--accidents caused by vehicles, firearms, machinery, tools, fire, explosion, exposure to heat or cold, electricity, toxic materials, falls,
87
LEHMAN 01586
slips, improper lifting, sharp objects, overexertion, etc.
.
C. Public--injuries other than "transporation" or "home" caused by firearms, fire, explosion, falls, slips, striking objects, animals or insects, fights, assaults, etc.
til. Why is the company so concerned about your safety off the job?
A. All injuries, no matter where they occur, are a waste of manpower. While the company has a legal obligation to prevent injuries on the job, it has a moral responsibility to try to prevent injuries away from the job.
B. The cost of off-the-job accidents each year is about twice the $9 billion annual cost of on-the-job accidents. Operating costs and production schedules are affected just as much when employees are injured away from work as when they are injured on the job. And the personal cost to injured employees and their families is often beyond measurement.
C. Off-the-job safety is therefore good business for the company as well as the employee. Neither can afford to waste valuable skills and training.
IV. What are the most common off-the-job safety hazards that you should be aware of, and what can be done to eliminate them?
A. Falls: Use ladders properly; use safety belts; clean up spills.
B. Motor vehicle accidents: Practice defensive driving; don't speed; exer cise extreme caution in snow or rain.
C. Poisoning: Be familiar with the poisons around your home; know what antidotes to use; know how to contact your local poison center.
D. Fire: Purchase a fire extinguisher and know how to use it; inspect your garage and basement for fire hazards; inspect electrical wiring, etc.
E. Drowning: Make sure you know how to swim; enroll in a safe boating course.
F. Electrical shock: Inspect appliances, cords, outlets, etc.; avoid wet en vironments when working with electricity.
G. Back injuries: practice safe lifting and carrying techniques when you lift heavy loads.
V . Discussion/summary of major points
88 LEHMAN 01587
88910 NVIA1H31
CUSTOMER SPECIFICATION SHEET
. . wo. 81310 C
. Sam Fong Cosm etics.Cd., Ltd.
Ship to :-----------
'____________ :________
B ill.o f Lading.
.torn 29 - S.: Plain field
. or ...
for CI F Hong Kong
t$' Sam Fong Cosmetics- Co., Ltd.,Tien Chu. Centre, Blk. 2, 8th /loor, IE Mok . p
Name '
street Address Cheong Stre6Cx*rlSoW;loon, Hong Kong g
ts0h.lpSee B ill of Lading . Name
1 StreetAddress
'*
Routing: Ship via truck to harbor for export. ' Freight prepaid.
Spec.instructions Send freight b ill to: Cyprus Industrial Minerals Company
J
' Attn: In t'l Dept.
'
' P.0. Box 3299
.
Englewood, CO 80155
PRODUCT (S)
'
,.
Tons as ordered SURRAFlNO, 5Q# Bag, DFW,.."SI<- TnnPfl,,, Special
Name.
Ton P ric e .
PRODUCT SPECIFICATIO N
Blend: STANDARD PRODUCT SPECIFICATIONS
'
C DE
CODE
Form:
Grim):
Type of package: 5 0# Bag with Product Name.
Spec. Inst. l. Mark bags as specified on B/L. 2. Palletize as.specified-pec. B/L... 3. Stretchwrap.
Moisture:
. Type of ear: Container
'
SP EC IA L DOCUMENT MAILING
Order Acknowledgment Engl eWOOd
invoice: Engl wood
Other:
Freight:inland & Ocean Frt. Forwarding Fees
extras.- insurance Stretchwrap
Weight:
Taxable:
shipping Notice: Engl ewood
BILLIN G
SALES DEPARTMENT INFORMATION
Branch: Salesman: Industry:
12 ZD
-
.
, Commission to :___________________ _
Amount of Commission:_____________
Terms: Letter of. Credit
Discount:
Oate:
5 / 1 / 8 6 KM S_________________
LEHMAN 01589
M P
In v o ic e copie*_______
BU! of Lading_______
CUSTOMER SPECIFICATION SHEET
ftinh: Sandoz, Inc. E. Hanover, NJ
HO. 81248 A
KB 29 So. P la in fie ld
.OR.
.FOB Fiant
f i1* Sandoz, Inc.-, 59 Route 10, East Hanover, NJ Q7936 Attn: Acct* s. Payablfe
Name
Street Address
City ft Stale
' CODE
ff.tp Sandoz, I n c ., Route #10 East Hanover, NJ Q7936
t r- 81248 Al ZI
Nta c
Sttec I A d d : a
City A Stair
CODE
Routing: Motor Freight C ollect v ia I^eatr^idn
AStf
/-geo- 3J3-o<?3*P
.*
Spec. Instructions
1. D eliver to Bldg.# '. . (To appear on H)k .) 2. D eliver before 2PM.' (To appear on B/L.) 3. Cert, of Analysis to be mailed separately to Attnj Jim Orbe,
Bldg. 414, b i l l - t o address; include P0//, Lot#, Code#.
I
f;.
PRODUCT(S)
Hama Tons as ordered ALTALC 400 USP/^S" bag Pal
? Name_____________________________________________
,TonPrice. Book TonPrice-
code: 1865
CODEr *
-luZ Zc PRODUCTSPECIFICATION
Fend: G (pfCZTJ-ZZ ohf
(pfli<i/
cob <r.'s <r tb PH 'r/> -*7 'fS
V r/ > 7 ///& + /)
Form:
Clint);
Molature:
Type of package: 50# T/M white bag with product name and Typeof car: Truck f u st, code (to be advised each order) /PO#. Code Is eith er 810.00.03.6 or 811.00.03.6, or both)
Spec.Inat. 1. Glue and p a lle t iz e b est way for load, using 4 - t ie pattern NO TALLER THAN 34" including p a lle t (8-high i s lim it!). Stretch wrap.
2. Code a l l bags and paperwork as instructed under "Type of Package" (above). 3. Mail Cert, of Analysis as described under Bouting Special Instructions (above)>
SPECIALDOCUMENTMAILING
OrderAcknowledgment Attn: Jim Orbe,
ShippingNolle#:
Invoice:
Bldg. 414 at b i l l - t o
-
0C*,: Cert, of Analysis to Jim Orbe (see above) . . BILLING
Freight: tbas:
Weight:
Taxable:
nm.- 6 /6 /8 3 r t
SALESDEPARTMENTINFORMATION Branch: Salesman: Al Industry: ZI
Commissionto:
Amount of Commission:
Terms:
'
Discount:
LEHMAN 01590
Invoice copies. B ill of Lad in g .
CUSTOMER SPECIFIC ATIO N SHEET
NO. 54051 A
Shipto: Marv Kav c/o Kolmar
P o r t J a r v is , NY
nolr29 S o . P la in f ie ld
BUI
:.
.
to: M a r y Kay C o s m e t i c s . I n c
Hi m
.OR. ,fob P la n t
-"
8reelDAidvd.r-es_s_ PII
Box
47310, P a lla s .
CityftStale
TX
7 M 7
CODE
tSr!rlp M a r y Kay Cnam ot-i r a r / n K n l t n a r T .a h s , K i n g S t - , P o r t J a r v i s , NY 127J7JL------ 1. 54 0 ? 1 A* Z1-
Nme
Sucet Addicci
Clty&Stile
El!-.- . , COOE
Routing: M otor F re ig h t C o lle c t v ia L e s t ic ia n
V. ' * K-.-i 7 :
;V`-
Spec. Instructions 1- C a ll ahead fo r d e liv e r y appointment- (914)856-5311.
>. f-:'
PRODUCT(S) Mama 2 0 t o n s S11PRA/1IS11 h a g p a l
Name__________________________________________
Blend:
. Ton P ile * ___ B o o k
Ton Plica________
PRODUCT SPEC IFIC A TIO N
fe***#?-
COOE CODE?:
-.
Form:
Grind:
Type oi package: 5 0 # w h ite T/M bag w ith p ro d u ct name
Moisture:
Type of car: T ru ck
Spec. Inst 1 . Glue and p a lle t iz e 1 ton p er p a lle t . 2. S tre tc h wrap.
SP E C IA L DOCUMENT M AIUNG
order Acknowledgment:
Shipping Notice:
Invoice: Other:
BILU N G
Freight: if c s :
Weight: Taxable:
Date: 2/4/83 r t
SA LES DEPARTM ENT INFORMATION
Branch:
Salesman: Industry:
Al ZI
Com nliiinn In:
Amount of Commission:
Terms:
oiscount:
'
LEHMAN 01591
i y: r\.
Invoice conies
Sill of Ladine
,.omP 29 S o . P l a i n f i e l d
Bill to:
M a x F a c t o r 5. C o . ,
Ship to:
Max F a c to r & Co. ,
N*fne
CUSTOMER SPECIFICATION SHEET
Shin tn`
F ; `- t o r & C o .
Ox F o r d , NC
OR r n n
PO B o x 1168, O x f o r d , NC 27565
Street Address
City & Sme
Plant
1501 W i l l i a m s b o r o ,
Street Address
O x f o r d , NC
City Si State
Routing: M o t o r F r e i g h t C o l l e c t v i a B u r l i n g t o n ( T e l - 201- 864- 0400)
no. 54405 B
(
V : code
&.54405 A i Z I
: ' CODE
Spec, instruct ions 1. P l a n t t o a r r a n g e c a r r i e r . 2. E x t r a c o p y o f B /L t o a c c o m p a n y s h i p m e n t a s p a c k i n g l i s t ,
w ith C ert, of A nalysis (see below ).
PROOUCT(S)
Name T o n s a s o r d e r e d S UP R A /S b g p a l c o d e 88- 3306- 00-00 TonPrice B o o k
Name T o n s a s o r d ' r d S U P R A F I N Q / S b e p a l 88- 3396- 00-00 TonPrice B o o k
oiend:
PRODUCTSPECIFICATION --------------------------------------S p . I n s t . # 4.
M i l l t o UPS p r e s h i p m e n t
s a m p l e t o s h i p - t o - a d d r .1
A ttn: Judy Langdon
Form:
Grind:
Moisture:
Typeof package: 5Q# T / M b a g w i t h p r o d u c t n a m e a n d
cust codes as noted above, & c u st. PO i.
Typeof car: T r u c k
Spec. Inst. i . G l u e a n d p a l l e t i z e 34 b a g s p e r GMA p a l l e t . ( S u p r a - 5- t i e ; S u p r a f i n o - 4- t i e . ) S t r e t c h w r 2. P l a n t t o a t t a c h c o n t a i n e r l a b e l i n u p p e r r i g h t c o r n e r o f e v e r y p a l l e t . 3. C e r t , o f A n a ly s is m ust accom pany e v e r y sh ip m en t i n e n v e lo p e a t t a c h e d to p a c k in g l i s t c o p y o f B / L . M a r k B / L : O n e ( 1) e n v e l o p e - 1 l b . C o f A t o i n c l u d e a l l t e s t r e s u l t s & s t a t e m e n t " B a c t e r i a l e s s t h a n 100 c o l / g m ; A s b e s t o s n o t d e t e c t e d p e r CTFA J F - 1. ''
SPECIAL DOCUMENTMAILING
SALES DEPARTMENTINFORMATION
Order Acknowledgment:
ShippingNotice:
Branch:
Invoice:
Salesman: Al
Other:
Industry: 21
BILLING
Freight: .tras:
weight: Tarable;
Commissionto:
Amountof Commission: CHC: A d d S p . I n s t . #4 02/ 22/ R 5m h / b h Terms:
Discount:
Date: 5 / 1 1 / 8 4 r t
LEHMAN 01592
M AXOSR
1' iC O \ `: i ''
January 11, 1984
Cyprus Industrial Minerals Company Suite 401 1101 Kings Highway North Cherry Hill, NJ 08034 ATTN: Sales Department Dear Sir:
It has been brought to our attention by Max Factor's Receiving Department that your company is repeatedly remiss in including required information with each shipment. Max Factor requires all the information indicated on the enclosed case corner labels as well as:
1. A packing list with each shipment ` and its location clearly marked. 2. All partial cases clearly and specially
marked for easy location and verification. . (See enclosed sample labels).
Our..Receiving Department will monitor performance by receipt and note on the Receiving Log. Purchasing will receive a copy of the log daily to enforce compliance. Continued infractions will result in invoice deductions covering Max Factor's additional labor.
We anticipate and appreciate your positive response. Regards^
Thomas W. McGraw Purchasing Manager
sp
cc: James Lumpkins
LEHMAN 01593
Coo F'1 MAtNfcy
Invoice copies Bill of Ladini
CUSTOMER SPECIFICATION SHEET
Ship to: A r t h u r Matney Co. B r o o k ly n , 'NY
i l 29 So. P l a i n f i e l d
' DR
fob P l a n t
BUI
Us: A r t h u r Matnev C n . . 360 Furman S t . . B ro o k ly n . NY 11201 '
. Nane ' .
Sueet Addrcw
City tt Stare
tSoh:ip A r t h u r Matney C o .. 360 Furman S t . , B ro o k ly n , NY
Name `
- Street Address
City A Sine
Routins: M otor F r e i g h t C o l l e c t v i a MINI- MAX gtfST
wo!' U4U45 a
:. i CODE 04045 Al 2 l ' ; . CODE 0}
Spec. Instructions .
1
,
Name-------:----------------------- ^_________________ "___________ Ton Price ________ CODE
Kul: C olor to m atch s t a n d a r d s a m p le Loose b u lk d e n s i t y : 1 5 i 0.-5
PRODUCT SPECIFICATION
Forni:
Grind:
Moisture:
Type of package; 5 0 // T/M W h ite b a g w i t h p r o d u c t name . and c u s t . - c o d e s : AM 2110/P0// .
Spec. Inst.
1. Glue and p a l l e t i z e 1 ton p e r p a l l e t :
2. Code bags as n o ted above.
.
3. S tre tc h .w ra p .
.
Type of car; T r u c k
SPECIAL OOCUMENT MAILING
SALES d e p a r t m e n t in fo r m a tio n
Order Acknowledgment:
.
.
Shipping Notice:
.
Branch:
Invoice:
. '
. Salesman: A l '
.
Other: '
BILLING
Industry: 2 1
'.
Fwltht; W*|hl:
.
'
: . ..
J .'
Commission to:____ _
.>
Amount of Commission:
. foitn: : " _
T axable:
. .*
Discount
Doto: ' 2/8/83 rt___ :----------- :-- :
LEHMAN 01594
Invoice cop los.
Bill of fading_______
fkffia7So P l a i n f i e l d
to:1* M a y b e l l i n e
'" '
-Nam e *
M aybelline,
aijp c/Q M i c r o b i o t r o l ,
' "Nine
CUSTOMER SPECIFICATION SHEET
mo. 5 4 4 0 0 B
Ship to :__ MayVipl 1 i n p
N. L i t t l e R ock, AR
.OB. FOB f ia n t
PO Box 372
' ' Street Address
''
CMiteym& p5ht iast.i
TN
*
38151
C entral Jersey Indust.Park,
Chimney Rock R d . , 8 . E a s y S t . , Bound B ropk NJ 08805
Street Address
City ft State
CODE
s/inn i 7i
CODE
Routing: M otor F r e i g h t C o l l e c t ! Plant to arrange c a rrie r
Spec. Instructions 1. P l a n t t o i n c l u d e copy o f B /L :as p a d k in g s l i p ; Mark B/L a r t i c l e d e s c r ip tio n : 1 envelope co n tain in g packing s lip - 1 lb.
PRODUCT (S)
Name__T ons as o r d e r e d SUPRA/1^ " b a g p a l Name_______ ;____________________________ ___
Ton Price. Rrmk. Ton Price------ :-------
t, : ..
CODE.-------- L Z M .
r>*> ; .
CODE ----------------
and c o d e s : 08490--40
.
.-
\
Spec. Inst.
1. P u r c h a s in g 'C o n tr o l# (u p p e r l e f t on P0) to a p p e a r on a l l paperw ork. 2 . Glue and p a l l e t i z e 1 t o n p e r BW p a l l e t . ( 4 0 X 4 8 ) o v e r a l l p a l l e t h e i g h t n o t t o
exceed 42".
\
3.P la n t to band p a l l e t s .
\
4 . C o - s h i p m e n t s a m p l e t o C . P a r k e r , 3 0 3 0 J a c k s o n A v e . , M e m p h i s TN 3 8 1 5 1 .
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment
Shipping Notice:
Branch:
Invoice:
Salesman: ^
Othei:
BILLING
Industry: Z 1
Freight:
(m s
.
'---A B a n d in g on p a l l e t s . $ 2 . 0 0 / t o n
Weight:
CHG: R tg ; Bag Code & S p e c . I n s t , if3. l-13-86m h Taxable:add ; S p e c . I n s t . #5. 6-4~86mh
1/24/83 r t
Date:
Commission to:______
Amount of Commission:
Terms: ADD:Mg. d a t e t o b a g c o d e . 3 / 1 8 / 8 3 r t
CHG: if 1/ 8 / 1 2 / 8 3 r t
Discount CHG: S p e c . I n s t . 2 . 1 1 - 1 4 --83 r t
CHG: S h i p - t o - a d d r e s s . 9-9-85mh
ml
LEHMAN 01595
MlCROBIOTROL DO NOT C U T STRAPS. ACCESS ALL BAGS FROM SIDES
S 3 QIS WOBJ SOtfa Tltf SS3 3 0 V ' Sdvais
1 0 3 ION o a : T oaioiaoaoiw
MICROBIOTROL DO NOT CUT STRAPS. ACCESS ALL BAGS FROM SIDES
mAv CATALOG NUMBER
FcrroP-
I
V" 1
DESCRIPTION OF ITEM
/ititi-
DATE PACKAGED
PURCHASE ORDER NO.
QUANTITY PER CARTON BATCH/LOT NO.
LEHMAN 01598
CUSTOMER SPECIFICATION SHEET
54406 A
Invoice copies Bill of Ladini
Shipto: Max F a c to r & Co. C le a r f ie ld , UT
29 So. P la i n f ie l d
OR
fob Plant
r
fol" Max F a c to r & Co. , PO Box 1168, O xford, NC 27565 A ttn :A c c 'ts Payable '
Nmtc
Street A d d t c s s
City h State
;
CODE
Ship to:
Max F a c to r
& Co. ,
Freeport Center,
C learfield , UT
84106
Nine
S a c c i Address
CiO' & Sure
? 54406 Wl Z1
[ CODE
Routing*. Motor F r e ig h t C o lle c t v ia APA Trucking
Spec. Instructions
PRODUCT (S)
Name Tons as o rd e re d SUPRA/"S" b ag p a l______________________ Ton puce-- Book_________ C0DE:-------
Name___________________________________________________________________ Ton Pilce________________ _ COOE ------------- :
Kd:
Form:
A / o 7 "
C i Q B f b f C `T ',
A L S & /tfTt`fCff
PRODUCT SPECIFICATION
/*>
T EftcJf P f \ O L > N & /ST
Grind:
(PfiuT M tN
Moistuie:
/
o f t& T o f il Supple*
c^Ztuifc,. '
P/KfCiPC ^ T V- c & jCT: f
`
Type of package: 50# T/M w h ite bag w ith p ro d u ct name and C u st. code: 88-3306/POff
Type of car: Truck
s ,,-
S t / P i l f i 5" T ^ uy %
r*
S - E oobs. ? S ' - 3 3 f C - o o - o o
</7?/9
S f.
T t t a/ J ^ <Sj?0-$ /)*
Spec. Inst. 1 . Glue and p a l l e t i z e A-ton per j > ^ l ^ t , o r b e s t way fo r lo a d ..
2. Ship e n t i r e o rd er q u a n tity from one l o t o n ly . ^qcAf (Prwbyt7/
3. C ert, o f A n aly sis must accompany shipm ent- a tta c h to e x tra copy of B/L which
w ill serve as packing l i s t .
4 . P la n t to a++ach .c o n ta in e r l ab el in upper r ig h t co rn er of every p a l le t,
___________ and a d v i s e C u s i- .h e r v . wlien su n o L v i s J a n i e r p n .
~
-_ ~
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment:
Shipping Notice:
Branch:
Invoice: Othei:
BILLING
Salesman: W l Industry: Z 1
Freight:
Weight: Taxable:
.........................
.
n*.. 6/3/83 r t
Commission to:
Amount of Commission:
Terms* ADD*.Bag c o d e s . 6 /6 /8 3 r t ADD: S p e c . I n s t . 4 . 1 1 / 1 4 / 8 3 r t/ m h
Discount:
LEHMAN 01599
QotyE (?0i\10"5
CUSTOMER SPECIFICATION SHEET
NO. ^ 3 9 0 A (R evised )
Invoice copies. Bill of Lading _
Ship to- Chesebrough Ponds, InCC lin to n , CT
t . . vr.f
^
9
So. P lainfield
BUI tjr.
Chesebrough -Ponds, I n c .,
Nunc
nR
John S t.,
Street Addirti
FnR P la n t
C lin to n , CT 06413
City ft State
Ship to:
Chesebrough
Ponds,
In c .,
H eritage
Park,
Route
145,
C linton,
CT
Maine
Street Addres*
Ciiy 4 State
%
l
CODE
t 12390 Al ZI
CODE
Routing: Customer P ick -u p .
Spec. Instructions
T e l. (203)669-8601 P h y llis P erk in s to arran g e p ic k -gIKp :
Ri. ib
.frj,. -*
PRODUCT (S)
Manie 20 to n s MQNOBLEND/ .bag p a l
Ton Pile Book
Name_______________________________________
Ton Price_________
fe ie n d :
Form:
Sor/Zf) STo -
Sa-Zt! ri-y . O - Z f sr r o -s-a g r f
PROOUCT SPECIFICATION Moisture:
Type of package: 50# T/M bag w ith p ro d u c t name and codes: 50311/C ust. PO#, Lot#.
Type of car: Truck
Spec. tnst. 1. Glue and p a l l e t i z e 1 ton p er p a l l e t . 2. S tretch wrap. 3. Code bags as shown above. 4. Lot# must appear on a l l paperwork.
ii P.-K . fi.: -Z -CODE?---- 12l5_
CODEv-
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Oidei Acknowledgment
Shipping Notice:
Branch:
Invoice: Other:
BILLING
Salesman: Industry:
Al ZI
Freight:
4r
Weight:
Taxable:
Commission tot Amount of Commission:
Terms: CHG:Routing. 3 /7 /8 3 r t
Discount: Oate: 1 0 / 1 9 / 8 2 r t ( R e v i s e d & Re t y p e d )
LEHMAN 01600
CUSTOMER SPECIFICATION SHEET
No. 1 4 8 6 5 A / R e v i s e d )
Invoice copies 3ill of Lading
Ship to: C ty P r o d u c t s Sanford,NC
...... 29 So. P l a i n f i e l d
' .DR
l
PfR P l a n t
Bill ip:
Coty P ro d u c ts, D ivision
of P fizer,
po Box 1026,
S a n f o r d , Nc 27731-1026 ' .
Name
Street Addies
City & State
CODE
Ship
\om
Coty
Products,
D ivision
of
P fiz e r,
1400 Broadway R d . , S a n fo r d NC 27731-1026. 14865 Al ZI
Name
, Stcaat Addie
City 4 State
; CODE
Routing: M o to r F r e i g h t C o l l e c t v i a B u r l i n g t o n P l a n t to c a l l 1 -8 0 0 -6 5 2 --2793 t o a r r a n g e c a r r i e r
Spec. Instructions B/L d e s c r i p t i o n to r e a d ; T a l c , g r o u n d 11.
fy f.
t
PRODUCT (S)
,
mm, 20 t o n s SUPRA/ b a g -pal
Name_______________________________
bicJtd:
Ton Prim Book
Ton Ptice_________ PRODUCT SPE FICATION
Form: Grind:
Type of package: 50// T/M w h i t e b a g w i t h p r o d u c t name and c o d e s : 2 -0 0 -1 0 1 -4 6 5 & C u s t. P0//.
5pec.)nst.; l . G l u e and p a l l e t i z e 1 t o n p e r p a l l e t . ' 2. S tre tc h wrap.
Moisture: Type of car: x r u c u
CODE CODE
1705
SPECIAL DOCUMENT MAILING Order Acknowledgment: Invoice: Other.
Freight:
.as:
Weight: Taxable:
SALES DEPARTMENT INFORMATION
Shipping Notice:
Branch:
BILLING
Salesman: Industty.-.
Al ZI
s
Commission to:____________ :______________ ,__ ______
Amount of C o m m is s io n :_________________;________
CHG: S h i p - t o - a d d r e s s , CHG: Zip c o d e .
Tetms:
CHG: R t g . 5-14-86mh
1L-20-84mh
Discount:
9 / 2 4 / 8 2 r t ____________ _
LEHMAN 01601
Invoice copies_____________________
CUSTOMER SPECIFICATION SHEET
no. 0 0 5 3 4 A
Ship to: AVOn~Ml P f l b s ] Ifl s I n C .
Bill of Lading._______________ _
diS 2 9 - S o u t h P l a i n f i e l d _________ 0 R ______________________________________ F0B
Plant
to!11 A v o n - M i r a b e l l a , I n c . , P . Q . Box 3 9 1 8 , A g u a d i l l a , P u e r t o R i c o 0 0 6 0 5
Name
Stteet Address
City Sc State
to!'p A v o n - M i r a b e l l a , , I n c . , I l l M a l t e s e D r i v e , T o t o w a . New J e r s e y 0 7 5 1 ?
Name
Sueei Address
City &Stale
Routing: S h i p v i a R e g i o n a l C o n s o l i d a t o r s . F r e i g h t c o l l e c t .
spec, institutions Send f r e i g h t b i l l t o : A v o n - M i r a b e l l a , I n c . P . 0 . Box 39 18 A g u a d illa , P.R. 00605
product <S)
Name T o n s .as o r d e r e d O I Y M P I C T A L C , DFW . " S '1_______________Ton Price s Pe c i a 1 Name____________________________________________________________________ Ton Price________________
PRODUCT SPECIFICATION
Blend:
Fl Grind: Type of package: 5 0 # E x p o r t Bag w i t h p r o d u c t name.
Moisture: Type of car: T r u c k
spec. inst. i . 2. 3.
P a l l e t i z e on DFW p a l l e t s . Mark bags as i n d i c a t e d on B / L . Stretchwrap
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment: E n g l e w o o d
Shipping Notice: Eng] ewood
Branch:
invoice: E n g l e w o o d
Salesman: 11
Other:
BILLING
Industry: z o
Freight:
. Commission In:
Extras:
Amount of Commission:
Weight:
Terms: N e t 3 0 Days
Taxable:
Date:
1 / 2 1 / 8 6 KMS
Discount:
LEHMAN 01602
Invoice coplee.
BiU ofLading. --ggyp .. p-
nW 2 9 So- Plainfield tBn-in Aerosol Research Labs
"Ni*f ; '
f f L Aerosol Research Labs 'HSjw-'-i *
Routing: Customer Picjc-.'Up
CUSTOMER SPECJplCATJP^ SJHIEET
wo. 03753 A
.i**,. Aerosol Research Lab? - ' '^ o lh r o o k y m -:- *?
.Or . 606 South St-
StreetAddica*
606 South StStreet'Adree
mn Plant
Holbrook, MA 02343____________F___
*.i City Steje ~
7-~- -- -
r-- CODE
Holbr.ook, MA Ciiyjlr'State :
_____g (j3753 Al ZI -.-'code '
'V
Spec. Instructions
fr:
ff i-
PRODUCT (S)
Mime 20 tons OLyMP/iarS'1 bag pal
HTM
___________ ~ !-4r
Blend:
... ..",,I-- js .. a - A! jJfi--
Ton Price Book^ ^
Ton Price. =====z=m
PRODUCTSPECIFICATION
f
.
r JCODE -
. --
1L515.
V
CODE
Term:
Grind:
Type of package: 50# T/M white bag with .product name
Moisturp: Type of car: Truck
$lc.Jnst. 1^ Glue and palletize 1 ton p.er pallet. 2.- Stretch wrap.
---- M. ... __ U----- --------^ . SPECIALDOCUMENTMAILING
Order Acknewledgmpt Invoice:
Other:
Shipping Noticie:
.1 JW-
*J - . 1 < SALES DEPARTMENTINFORMATION
Oinh;
j Sam:industry:
Al ZI
Flight:
WT m :
Weight
Taxable:
i)*u: ^ 2 / m /3 2 r t
Commiiilpn to:, ( ^
Aruouat et Camnilxklon:
..
T#b m : M.ecpunt
'
--
r" ~3~
LEHMAN 01603
L E H M A N 01604
CUSTOMER SPECIFICATION SHEET
ho 1 3 2 9 1 A
Invoice copies.
Bl^l^Ladlng _ ( ,m . 29 So. P la in f i e l d
OR.
st,jpt0. C la ir o l, In c , c /o Kolmar Labs Port J e r v is . NY
fob P^-ant
C la ir o l, Inc'.. #1 B la c h e ly R d .. PO Box 10213, Stam ford, CT 06922_______ t
Nine '
Stic Addim
City & Srere
;
CODE
C l a i r o l , I n c ., c /o Kolmar Labs, King S t . , Mane Addren
P ort J e r v is , NY
Q i y ft State
13291 Al ZI
CODE
Routing: Motor F r e ig h t C o l l e c t - B e st way
r.
I
spec.Instructions '
i . Send f r e ig h t b i l l to C la ir o l, In c. ,P0 Box 10213,Stamford,CT 069*22
(TO APPEAR ON B/L)
1;
PRODUCT (S)
Name. Tons as ordered SUPRA/"S" bag p al C la ir o l Product Code 873
Name
. Ton Pilce. Book
Ton Price
PRODUCT SPECIFICATION
mend:
CODE
ir-
CODE:
1705
Four.
Grind:
Moistuie:
Type of package: 50# T/M w h ite bag w ith product name and codes: 873/PO#/Lot#
Typeofcar: Truck
Spec. inst.
1. Glue and p a l l e t i z e 1 ton per p a l l e t . 2. Code bags' (as a b o v e ).
3. S tretch wrap. 4. Code 873, PO#, Lot# to appear on a l l paperwork.
SPECIAL DOCUMENT MAILING Order Acknowledgment
Invoice:
Other:
Shipping Notice: BILLING
.fas: Weight: Taxable:
Pale: 8 / 1 3 / 8 2 _ r t
SALES DEPARTMENT INFORMATION Branch:
Salesman; Al Industry: ZI
Commission to:
Amount of Commission:
Terms;
.
Discount
LEHMAN 01605
CUSTOMER SPECIFICATION SHEET
Invoice copies
Bln of Lading
tip nom
29 So. P la in f ie ld
ns
Bill tp: '
T h e MF.M rompsnv__ 122 Onion S t r e e t
.
''
Niae '' ' ' ' Street Aditesi
Ship to: T h e MEM Com pany N o r t h v a l e , NJ
fob P lan t
N o rth v a le, NJ 07647
'' ' ' City'Ac Siete
' ''
Ship
to-
The MEM Company
Ntme
Onion S tr e e t E xt. Street Address
N othvalp, NJ ` '* Ch Ai Sesie `
NO. 5 6 7 Q 6 A
........ ""
........... code"" " i 567.06 Al 21 : ' CDE" '
Routing: Motor F re ig h t P re p a id v ia Mini-Max
Mark B/L: F re ig h t P rep aid . Send F re ig h t B i l l to: T ech n ical T r a f f ic C o n su ltan ts
20 Squadron Blvd.
;
Spec. Instructions
'
New C ity , NY 10956
.
.'
-- . .1
PRODUCT (S)
12 tons SUPRA/"S" bag p a l_________________________ -foe P.ir> special
coo '
i'
Name______________ _____ ___________________ L._________ :______ ___________ Ton Price_____:___________ CODE
PRODUCT SPECIFICATION
Blend:
170%.
.. . li
Form:
Grind:
Type of package: 500 T/M w h ite bag w ith product name
Moisture:
Type ot car: Truck
Spec. Inst. 1, Glue and p a l l e t i z e 1 ton p e r "BW p a l l e t , (MUST BE 40x4S PALLET!).
LEHMAN 01606
Invoice, copies
Bill of Losing
<-
29, So.
; jv ' '
Blit to: M pnnpn
P la in fie ld
- Name
;
.
CUSTOMER SPECIFICT10H SHEET
>- ,
Ship to: R e n n e n C o .
M orristow n, NJ
.
OR Pnn P lant-
A w . r W rvrri s tow n r NT
Street Address
07960
City & State
ship M e n n e n C o n m a n v . H a n o v e r A v e . , M o r r i s t o w n , NJ
Nutte Street Addica
City &Stsce
MD. 56717 A
CDDE
(
- 5671 7 A 1 7.1 1." CDDE
Routing: Motor F re ig h t C o lle c t v ia
P fo tJ E f^
Spec. Instfuctions Must c a l l ahead f o r D eliv ery Appointm ent.
PRODUCT (S)
Name 20 tons OLYMPIC/"S" hag .nal
Name
Ton Price R ook Ton Price
CDDE---------i S'. : .
CDDE
CAR TYPE: Truck ponti:
Typo of package: 50# b ag s
PRDDUCT SPECIFICATION
MOISTURE:
Grind:
SPECIAL INSTRUCTION if6 . Plant to m ail C ert, of A n a ly sis
s t a t i n g s'1Olympic t a l c com plies w i t h . /
CTFA JF-1 R eg u latio n s concerning a s b e s to s . On th e b a s is of X-ray d i f f r a c tio n , th is lo t does not contain asbestos Olympic t a l c meets b a c te r ia and mold s p e c if ic a tio n s o f le s s than 100 co l./g m . ATTN: J.M ontero, Q.C. Manager.
Spec. Inst
1. Glue and p a l l e t i z e 1 to n p e r DFW p a l l e t . (40"x48")
2. Code bags 10362 and Lot//.
.
3. S tretch wrap. 4. Ship from one lo t only.
5. Copy o f B/L to be a tta c h e d to l a s t p a l l e t in t r l r in envelope marked:
' "Packing L ist".
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Drder Acknowledgment: Invoice: Othei:
Shipping Notice: BILLING
Branch: Salesman: Industry: Z 1
Freight: ,as:
Weight: Taxable:
n*- 1/11782 r t
Commission to:__________ _--
CHG: S p e c .I n s t. if6. 6-18-8 7mh
Amount of Commission:
TB[m5. ADD: DFW s iz e . 5 /1 5 /8 2 r t ADD:.#3. 9/1 4 /8 3 r t
Discount:AD: //A. 5-17-84 rah ADD: S p e c .In s t. #5.1 1 -6 -8 4
LEHMAN 01607
CUSTOMER SPECIFICATION SHEET
NO.12040B
Invoice copies. Bill of L a d in g .
Ship to: C h arles of th e R itz Group L td. ' ' Holiadel NJ
29 S o .P la in f ie ld
.OR. foh P la n t Accounts Payable D ept.,
5 ; ( C harles o f th e R ltz Group, L td ., PQ Box 711,
Holmdel NJ 07733
' Name
S u m Additai
City Si Slate
tSnh;!p CharleB of th e R itz Group. L td .. S t. 35. H oladel NJ 07733
Kune
Stmt AddrCn
City at State
Routing: Customer P ic k lip
~7~^S
Spec.Instructions P la n t m u st.-c a ll" 48 h r s . In advance of sch ed u le d p ic k -u p d a te to confirm arran g em en ts. REQUEST CALL-BACK FOR CONFIRMED DATE. T el. (201*)73^60^7 T erry o r Ann. & . fy
PRODUCT (S)
'` '
Name 20 tons 0rean/B g P a l
Ton Price___^ k
Name.
Ton Price.
j|end:
Form:
C b i Fb/c.
Grind:
PRODUCT SPECIFICATION ( S f
, S * f o i-e z-l& -o
cl
S u P iW a 6 -o t> t7 & -* + -* 9 3
` Moisture:
7* U/S
7
O "
Type of package: 50# T/M bag w ith p ro d u c t name and Cust. 06-02168-00-093 & P0#
Type of car: T r u c k
Spec. Inst. 1.. Glue and p a l l e t i z e 1 ton p e r p a l l e t . .
2. Stretchwrap.
3. ' Code each face o f p a l l e t w ith Customer Code; 06-02168-00-093 & POff. Bag codes not
required. .
"
T" "
4. Copy of B/L to be in c lu d ed as packing l i s t . 5. SHI? FROM ONE LOy ONLY.
SPECIAL DOCUMENT MAILING
4'
Order Acknowledgment:
1, . - Shipping Notice:
SALES DEPARTMENT INFORMATION
Branch:.. ..............
..................
Invoice: Other:
'
,.
1 .
BILLING
Salesman: M 2 . . : ...
.
Industry: Z l 1 .
' ~
Freight:
Commliston to:.
Extras: Weight:
Taxable:
t w 6-6-85mh
Amount of Commission:
. ________________
CHG: B i l l - o -ad d re s s^ 5r 23-86ufli
Te-rms.s:
,-
Discount:
LEHMAN 01608
Q o D fc' C H flN iE * -
CUSTOMER SPECIFICATION SHEET
wo 1 1 9 6 5 A
Bill of Ladine
P iscataw a y , NJ
W nvom_ 29 So. P l a i n f i e l d
nn
for
tBp:ill C h an els I n c . t 876 C e n te n n ia l Ave. . P iscataw av. NJ 08854
Niuse
Street Address
City It State "
P la n t ""
tSoh:ip C hanel. I n c . . 876 C en ten n ial A v e.. P iscataw av , NJ__________ ___________
Nkve
Street Addless
City ft State
jf fr. CODE
11965 AT 7.1____ CODE
Routing: Motor F re ig h t C o lle c t v ia L e s tic ia n Trucking
Spec, instructions M a r k B / L : " A . M . D E L IV E R Y ONLY"
Customer P roduct Code 00-2431
PRODUCT fSJ
Name 7(1 t n n s KTTPRA / " S " h a g p a l Name____________________________________
Blend:
Ton Price Book
Ton Price_______:__ PRODUCT SPECIFICATION
LZ.CODE------------
CODE --------------------
Form:
Grind:
Type of package: 50# w h ite bags w ith c u s t. code 00-2431
Moisture:
p
Type of car: Truck
Spec. Inst.
1. Glue and p a l l e t i z e on DFW p a l l e t s , 40 bags p er p a l .
.
2 . Show Lot# and cu sp . code on b ag s.a n d paperwork.
3. S tretch wrap.
4. C e rtific a te of A nalysis to be mailed torChanel Research C e n te r,R ill-to address,
AttntMeena S hukia,Q uality Assurance.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Older Acknowledgment:
Shipping Notice:
Branch:
Invoice:
Salesman: A l
Other:
BILLING
Inrtustiy: Z I '
Frei*: Extras: Weight:
Commission to :______ ,,-- :-- ,-------------------- -
Amountof Commission:
.______
Tw: A D D tInst.#4. 12/13/82 r t Discount 4 /2 8 /8 2 r t __________ _
LEHMAN 01609
Invoice copies. Bill of Lading _
CUSTOMER SPECIFICATION SHEET
wn. 5%i53L5gy
......... ' : " Ship to: ' Len-Ron fg . c/o Kolmar . P o rt J e r v i s , NY
V J 29 S o -.P lain field
OR.
.FOB r P la n t
Pol11 Len-Ron Mfg; C o ., I n c . , . 350 S erv ice R d ., : M e lv ille , NY 11747
: Name
'
Street Address ' City AState
-
S lp Len-Ron Mfg. c/o Kolmar Labs, King S t . , P o rt J e r v i s . NY
Nkfie . ' Street Addxee* '
City &State
Routing: Motor F r e ig h t C o lle c t v ia '; Olpag (516) 75.2-9853
'
Spec. Instructions
'`
'. .
`
PRODUCT (S)
Name Tons and m a te r ia ls as o rd ered
Ton Price Book
Name
, _____ ______________________ L__________ - _____________
' p r o d u c t Sp e c if ic a t io n
cnoE cnnF
SiL'Ji : 'r-'r. IV ; r.',... .
Form:
Grind:
Type of package 50# T/M w h ite bag w ith p ro d u ct name & codes as requested withoeach order
Moisture: `
Type of car: T ruck '
Spec. Inst.
1. Glue and p a l le t iz e best'w ay fo r load. 1
2. Code bags as re q u e s te d witlu-.each o rd er.
3. S tre tc h toran. 4. Cert.of analysis to be mailed to ATTN:Carolyn Holtz at bill-to-address
SPECIAL DOCUMENT MAILING Older Acknowledgment
Shipping Notice:
Invoice:
Other:
BILLING
Freight:
S_^,as:
Weight: Taxable:
r w 3 /2 8 /8 3 r t
SALES DEPARTMENT INFORMATION
Branch:
Salesman; Industiy:
Al ' ' . . .
z i V- - .
Commission to:.
Amount of Commission: `.u
-- ' - . -------- :-- si
CHG: 'Routing-, ' 5-:7-86aih-
' V* '-"
Terms:
' : . ' ' ' ' ' -. . -
Olscount
'
LEHMAN 01610
`nvpice jpji. Rill O.fLading__
/) t l C- 3 o O
CUSTOMER S P E e ( F | C f TIQW
Ship t*:_ Lpn-jitpq fifg; i? 0 ., f l v l l p NY
N9- 5156SC *Pc r
o ^L y
Qlft 29 So . P l a i n f i e l d ________ 0 R 23 A lpine
Bill
tp:
Len-Ron
Mfg-
Co..
Ine.
350 S erv ice Rd-.
` ' "N pc ` " rTTT ; ' 1 Stritt AddrtM
~
fQf P la n t
M e lv ille NY 11747
" : Cify tjij
mft LenrRpn Mfg. Co., I n c . , A .S .R ., 71 Maxess R r t, M ely iU e flY
--
......
'Sueei'AddreM
...... jytl Stjtj ""
fe
i f 5-
Routing-, Motqr F r e ig h t C o llg c t v ia Qlpag 516) 732-9853
Sptc. instructions 1 . C u s to m e r t r u c k may h a v t o p iG k up ii} fcgo l o a d s .
P la n t- to a d v ise G ust. Seryj.ce of' j h i s s i t u a t i o n f should i t opcu
2. b/L must shpw: f a r r i e r must c a ll ^16-454-5385
delfvery
appointm ent.
'
PRODUCT <S)
r i - - '15=
Rams Tons as ord ered A lEale 300 USP/Bg P al
. Ton Price j j P ^
CpE
fame.
_ Ton Piie -
CODE
PRODUCT SPECIFICATION
Blend:
Foim:
Grind:
tyloistyrg;
Type oi package: 5Q// T/M ^ h i t e l>^g w ith p ro m p t name and TTM greet: Customer tru g k "code: 9999-69^0244 ^ p . 0 . ^ e j f i
spec. Inst.
1. Glue & p a l le ti z e 1 ton p e r p a l l e t , ^trpjchw f^p2. Code bags as n oted above.
3. C e r t if ic a te o f a n a ly s is to accompany shipm ent. 4. Loose bul]t d e n s ity to approx. 21 lb i s ./f t 3 . |]0
SO2 odor.
-SPECIAL DOCUMENT MAILING Older Acknowledgment:
Shipping Notice:
Invoice:
Olliet:
billing
Fieight: tunas:
Weight: Taxable:
DMe: 7 - 3 0 - 8 4 mh
SALES DEPARTMENT INFORMATION B'WhSalesman.: 1 nftfftiy: g l
Comrm$$ion ta: Amopl of Commlasip: Tfni: Dlicopt:
LEHMAN 01611
Invoice copies.
CUSTOMER SPECIFICATION SHEET
NO. 04505 E
Ship to: A v o n P r o d u c t s , I n c .
Bill of Lading
_29- S o u th P l a i n f i e l d . N . J . oh
. FOB P l a n t
Bill
tp :___A v o n P r o d u c t s f I n c . . A t t n : ___ f le e t s P a y a b l e . P . O . B o x 9 3 3 . R v e . N . Y ,, 1 0 5 8 1
Sane
Street Address
City &State
tSJ;lp A v o n S e r v i c e C e n t e r , 1 1 1 M a l t e s e D r i v e , T o t o w a , New J e r s e y 0 7 5 1 2 ( 2 0 1 ) 8 9
Name
Street Address
City AState
Routini: S h i p v i a t r u c k , f r e i g h t c o l l e c t .
.
Spec, instiuctions S e n d f r e i g h t b i l l t o A v o n P r o d u c t s , I n c . P .O . Box 933 R y e , N .Y . 10581 A ttn : A c c ts P a y a b le
PRODUCT {SI Name T O N S A S O R D E R ED Name
A L T A IC 400
Ton Pile BO O K
Ton Piice_____ _
PRODUCTSPECIFICATION
Form:
Gilnd:
Type of package: 5 0 # b a g s w i t h p r o d u c t n am e
Spec. inst.
1 . DFW P a l l e t s 2 . M ark B a g s a s in d ic a te d o n B / L 3 . S tre tc h w ra p
Moisture:
Type of car: tr u c k
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment: E n g le w o o d
shipping Notice- E n g le w o o d
Branch: 1 0
Invoice:
Englew ood
Other: S h ip To & R o u tin g Chngd. 1 2 /1 0 /8 5
1MS
Freight:
BILLING .
Salesman: GPP Industry: 2 1
Commission to: Amount of Commission:
' ____________________
Weight:
Taxable:
Terms: N e t 3 0 D a y s
. Discount:
n ,, - 1 0 - 1 0 - 8 4 L S ______________________
LEHMAN 01612
Invoice copies____________________
CUSTOMER SPECIFICATION SHEET
Ship to: A von P ro d u c ts , T n r S p rin g d a le , OH
NO. 4510 A
Blend:
Form: Type of package: 5 0 # b a g s
Grind:
Moisture: Type of car: T r u c k
Sp e c.In st
U 1 U C tf.UU.
2. Code b ag s: 0--747--1 3. S tre tc h wrap.
Y- C<3/j S-c^ / D j07'. /I/-4 a u o k > s / t f f r K f * *
SPECIAL DOCUMENT MAILING Order Acknowledgment: Invoice: Other:
Freight: .ras:
Weight:
Taxable:
SALES DEPARTMENT INFORMATION
Shipping Notice:
Branch: Salesman: ^
BILLING
Industry: Z 1
Commission to:______________________________ :------Amount of Commission:____________________________
Terms: CHG:Reg.Cons , t e l . # . 3 /7 /8 3 r t
Oiscount: 4 /1 4 /8 2 r t ___________
.
LEHMAN 01613
CUSTOMER SPECIFICATION SHEET
m 2098 B
BUI of Ladlnu
hip r,,- F ra n k E . Dempsey 4 Sops , L td . S e a s id e , O n ta fio , Canada"
^ ' '29 So. P la in f ie ld
OR
1 for
BHI F ra n k E . Dempsey & S o n s, L t d . >-47 D a v ie s Ave. , T o ro n to , O n t a r i o , CAN M4M2A9*
.............. N*e............
--- - Street "Addfei * * pity St State ' ' * '* ................
0D '
i
f,,h.fp F ra n k E . Dempsey & S o sn , L t d . , 45 E s a n d a r D r. . L e a s i d e ,O n t a r i o C anada
Name * .. .
Street Address
* " ' City SI State ' ' "M4G '4C5
1 . 20948 04 QQ : ' "op"
Hama Tons and m a te r ia ls as ordered
.................. fjame____________________
ilcrid:
_______________-- Ton Price .Book----------r CODE .. , l,..
' f:.;. .___________ Ton Price _________ __ ___ CODE . . ....
PRODUCT SPECIFICATION
Form:
Grln$:
Moisture:
Type of package: 5 0 t /M w h ite bhgs w ith p ro d u ct name
Type of cw.
and custpraer codes to be advised w ith each order
Truck
Spec. Inst.
1. Glue and p a l l e t i z e 1 to n p e r p a l l e t , or b e s t way fo r lo a d . 2. Code bags as n o ted w ith each o rd e r.
3. S tretch wrap. 4. C e r tif ic a te o a n a ly sis w ith a c tu a l te s t r e s u lts to accompany shipm ent.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Older Acknowledgment:
Shipping Notice;
Bianch:
Invoice: CCI AND CANADIAN EXPORT DEC MOST ACCOMPANY SHIPMENT.
Salesman:
Other
Mail copies to Carol a t and to border broker.
sh
ip
-to address & to C ust.Service. _____________ __________
Industry:
' billin g
Q4 Q0
Freight:
rVr.-< .s.as;
Weight: CHG: S p e c .In s t. #4. ll-20-86m h
Taxable:
-- 2 /4 /8 3 r t
Commission to: . F r a n k JE. Tipinpspv-
Amount of Commission:.
5%
CHG; S h ip - to - a d d re s s . 3-l5-.85mh
Terms: CHG:Commission r a t e . 4726/83 r t CHG; B roker a d d re s s . 7-19-83 mh
n- . CHG1 : Sism i, In d s t c9 i 7^25-83 mh D,pr t:S p e c I n s t . #4. 12-5-84mh
LEHMAN 01614
Invoice copies. Bill of Ladine.
CUSTOMER SPECIFICATION SHEET
WD. 20948 A
Ship to: Frank E. Dempsey & Sons. L td. S e a s id e , . O n tario , Canada
^23 A lpine
.O R .
tBol:it Frank E. Dempsey & Sons. T .td .f 47 Davies Ave.
Name
.
Street Addica
FOB P la n t -
Tnrrvnrn O n ta rio , Tan
C ity S S lu e
I
tSoh:ip Frank E. Dempsey f. Sona, T.t-d.,-45 Esandar D r.. L ea sid e, O n ta rio .Can. M4n r t s :i.?nQ4::o r 71
Nume
Sireel Addiec*
City & Sine ., ,1-.
' o d e . : ; : .
Routing, custom er Plck-rup v ia R e ite r W holesale D is t. through b o rd er b ro k er:
''
UNIVERSAL' CUSTOM BROKER, LTD
' P0 Box 1250- S ta tio n B
Spec. InstmetIons
.
F o rt E r ie , O n t., Canada ' L2A5N9
^ ^ & V S w >.-v '.
PRODUCT (S)
warm Tons as o rd ered ALTALC 400/ bae n a l
. Ton Price. B o o k
Name_______________________________________
Ton Price.
PRODUCT SPECIFICATION
i ! E ': W
CODE
:-1856,-- "
code!
Form: Type of package: 5Q /i U a g
Grind:
Molsture: Typeofcar: i r u c k
Spec. inst. 1 . Glue and p a l l e t i z e : 1 to n p e r DFW p a l l e t . ' 2. Bag code: FEDCO 400 TALC & L ot#. 3. S tretch wrap.
4. C e r t if ic a te o f a n a ly s is to accompany- shipm ent.
SPECIAL DOCUMENT MAILING Order Acknowledgment:
Shipping Notice:
Invoice:
'
Other:
BILLING
Freight:
-
_____t,:
Weight.^0 0 : S p e c .I n s t, if4. l-26-36m h
Taxable:
Date:
1/9/82 r t
SALES DEPARTMENT INFORMATION
Branch: .
Sialesman:
Industry:
Qi Z1
'
Commission to: Frdnk F. . D em psey______________
Amount of Comnisslon:______ 5%___________________
CHG: S h ip -to -ad d ress.3 -1 5 -8 5 m h Terms: CHG:Slsmn. code. 2 /4 /8 3 r t
CHG:Commission r a t e . 4/26/83 r t DIscountCHG: Spec. I n s t- #1. ll-8-85m h
LEHMAN 01615
Invoice ceoiei Bill of Ladlne .
CUSTOMER SPECIFICATION SHEET
NO.
ihinta- Avon P roducts* I n c . ' " Horton Grove, IL
04440 C
29 So. P la in fie ld to:** Avon P ro d u c ts . I n c ; .
Ncae
np rrm P lant
6901 Golf R d.. Horton Grove. IL 60053
5irret Addnaa .
City a State
t e P-Avon p ro d u c ts . I n c .. 6901 G olf R d .. Morton Grove. IL
Niae
5irtecAddnst
'
City a State
1
f / e t . / - < ? o j p c ~6 '- o iv p Routing: M otor F r e ig h t C o lle c t v ia R egional C o n so lid a to rs
1tj'Ja.A.Xi'-' 1
1 4
CODE
1
f .l0 4 4 4 0 Al ZI CODE
s*;
Spec. In a tiu ctlm
/r- o /t f t o K t
C se.
P ifiS T t* -
s T M t J fc u Z tt-iiO
oa^
s tf/m tiD T j
c.a*s5/Gfis 7 *0 ,
A t s L f T 'S * ? V t . y
o d S W c/ o
S'f> tT
C f tt ) c K & c /ffflfi
s / l ~ . s jjd C L s b Z J Z /iZ A S Z h i X t P & S o F / j J b t w h W s A ~ k
p r o d u c t (S i
TO
f( tr .
fs %
'X 'ft* v ) P L ' )
Hame Tons as o rd ered SUPRA/^S*' bag p a l Nun_______.______________________________
TimPHo Book Ton Price______
CODE----- U D
I =:. C O D E' , --------
PRODUCT SPEC IFIC A TIO N y
Blend:
Form: Type of package: 5 0 # b a g
Gilnd:
M oliture: Type of cor. T r u c k
Hfepec. inat. i . Glue and p a l l e t i z e 1 ton p er p a l le t or b e s t way f o r tru ck . 2 . Code bags 0 -0 7 4 7 -1 and PO#. 3- S tr e tc h w rap.
S P E C IA L DOCUMENT M AILING
SA LES DEPARTM EN T INFORMATION
Oldst Acknowledgment
Invoice:
- StrippingNotice;
tench;
Ssletmsn: A l
Other;
. " ...... WLUNO
Induetiy: 2 1
F ie ig h t: tx tiii:
Conffllutento:-...............................- - - - - -- Amount et Cementieri; ..............----ir, . i-.m-- j
eight:
T m w i
TuxWite:
B lic ftu n t:
.
fiwtt 6 /4 /8 2 .M--..----------------- - .'
' .
LEHMAN 01616
Invoice copies Bill of Ladini
CUSTOMER SPECIFICATION SHEET
no. 04495 A
. . i ? .
... - . . . . . . tn. Avon P ro d u c ts. In c ._____________
' H illb u rn , NY
x J - -- 29 So. P l a i n f i e l d ________ OR______________________________________ _FOB P lattt_
Bill tp:
'Avnn
P ro d u c ts,
T nc..
1 D ivision St..
S u ffe m . NY 10901 A ttn :A c c t'g Pent
Name
Street Addreta
City&Stue
?nh-lp Avon P ro d u c ts. I n c . . c/o.: H illb u rn Warehoused-4th~ S t . H - i l l h i i m , NY 1AQ31
N tae
Street Address
Cityit State
if e w
C O D E
Routine: Motor F r e ig h t C o lle c t v ia S.M.S. E xpress T e l. -C3-14) 4P35 or-*93fr 4 $-l ~ J /
Spec. Instructions
p (# S i
PRODUCT (S)
Nama Tons as O rdered SUPRA/ "S" bag p a l
Name___________________________________________ ' PRODUCT SPECIFICATION
^&1705`
S ^ iS ^ 5 ,V i
iiwf;-. : .
__ :
Form: Type of package: 5 0 # b a g
Grind:
Moisture: Type of car: T r u c k
Spec.Inst.
1. Glue and p a l l e t i z e 1 ton p e r DFW p a l l e t , o r b e s t way f o r tru c k .
2. Code bags; 0 -0 7 4 7 -1 , and c u s t. P0#.
3. S tretch wrap. _
..........................._................ ..
..... .............. _
4. -P lan t. must `c o n s o lfd a te a l l H illb u rn shipm ents fo r th e week anjd make one shipm ent
'u sin g a M aster B i l l oT"'ta d in g T '~ 7 i^ c
if
""
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment:
Slipping Notice:
Branch:
Invoice: Other:
BILLING
Salesman: . Al Industiy: 21 '
.
Freight:
Commission to:. Amount of Commission:________ -- ' ----------------------------------
Weight T axable*.
3 /8/82 r t
Terms: CHG: B i l l & Ship a d d re s s e s . 11/9/82 CHG: B i l l to a d d ress. 2-24-84 mh
DiscounCHG:R outing & ADD:#4. 4 /3 /8 4 r t a lso CHG B i l l - t o address
LEHMAN 01617
Invoice copies. Bill of Ladini.
CUSTOMER SPECIFICATION SHEET
NO. 20560 A
Ship tor: Davlyn I n d u s t r i e s , In c . C ranbury, NJ
Foim:
Grind:
Type of package: 50// T/M w h ite bag w ith p ro d u c t name
Spec. Inst. 1. Glue and p a l l e t i z e 1 ton p e r p a l l e t . 2. S tre tc h wrap.
Moisture:
Type of cat: Truck
SPECIAL DOCUMENT MAILING
Order Acknowledgment:
invoice:
.
Other:
Freight:
Weight: Taxable:
Shipping Notice: BILLING
5 /2 4 /8 3 r t
SALES DEPARTMENT INFORMATION
Branch: Salesman: industry:
Al ZI
Commission to:________ Amount of Commission: _ Terms: Discount:
,,
LEHMAN 01618
CUSTOMER SPECIFICATION SHEET
WO. 77293 A
Invoice copleo. Bill of Lading.
Ship to: R ev lo n , I n c . ' E dison, NJ
29 So. P l a i n f i e l d
@ r-
OR.
Fnn P la n t
&11* R evlon, I n c . , ccounts'E ableyiP O Box 853,Me.tchen, NJ 08840
Name
" :
Stteei Address
City h State
:
CDDE
g|lp Revlon, I n c . , Woodbridge Warehouse, Grace S t. and Old P o st Rd. . E dison. NJ I 77293 A1 Z1
' ' Name
Street Ad&eas
' City A: S tate "
. CODE .
Routing: Customer P ick-up
t
!L .-
Spec. InstructIons ^ C a ll T r a f f i c D ept, one week p r io r to p ic k -u p d a te : (201) 287-r7054
c.K- '
p- . -
,
PR0DUT (S>
Nan 15,125 tons SUPRA/ "S" bag p a l
Name_____ __________________ _____________________
. Ton Pilen Book
Ton Pi Ice_________
CDDE , b- .
CDDE
J7Q5-
i Faun:
Giind:
PRODUCT SPECIFICATION
' # 6 .C/A in c lu d in g a sb e sto s a n a ly s is to be s e n t to :B rian W ilburn,Q . C. D e p t . by p la n t." T h ls l o t co n tain s no asbestos^.' u sin g CTFA J4 -1 t e s t method" on C o f A.
Moisture:
Type of package: 50# bags
Type of car: Customer Truck
Spec. Inst. 1. Glue and p a l l e t i z e 605 bags on 15 DFW p a lle ts .( 4 0 " x 48")
2. Use c o rru g a te d cardboard s l i p s h e e t under bottom bag la y e r s .
3. Bag codes: R0WND 98775, L ot#, C ust. P0#, and w eig h ts in k i l o s .
4. S tretch wrap.
.
5. Stock # R0WND 98775 to appear on a l l paperwork.
SPECIAL DOCUMENT NAILING Older Acknowledgment Invoice: Other:
SALES DEPARTMENT INFDRMAT1DN
Shipping Notice: P la n t to c a l l ' Mrs. Betty L enart on shit d a te . 201-287-1400 EXT 7311.
BILLING
Blanch: Salesman: Industry:
Al ZI
Fieight:
Weight: Taxable:
Commission to:
1/14/82
Amount of Commission:__________ ___________________ --;------
ADD: Ship n o tic e . 5-23-86mh
Terms: ADD: Spec. I n s t . #5. 3/30/82 r t ADD: DFW s i z e . 5/1 5 /8 2 r t
nucnunt-ADD*. Spec. I n s t . #6. 5-25-84 mh CHG: Phone#. 3-26-85mh
r t ___________
LEHMAN 01619
B ill of Ladine
3Oit3
29 So. P la i n f ie l d NJ tBoi:ll Polycom Huntsman I n c <(
Name
Ship to:
Polycom Huntsman I n c . ,
CUSTOMER SPECIFICATION SHEET
Donora PA
OR PnH P la n t
P0 Box 492,
Donora PA 15033
Street Address
City & State
Washington St. ,
Donora I n d u s tr ia l P ark, Donora PA 15033
Routing: M otor F re ig h t C o lle c t
NO.. 74222A
v" ' code ' '
:.jt2 2 2 M2 ,LO.
Spec. Instructions P la n t to a rra n g e c a r r i e r
PRODUCT (S)
-
Name 20 to n s M istro n ZSC-VM/ "S" 3g P al
Ton Price. Book
Name.
Ton Pitee, PRODUCT SPECIFICATION
Blend:
.V CODE :*b 4 7 -1
* X \< r S',.
COOE
Form: Glind: Type or package: 50# T/M Bags w ith p ro d u ct name
Moisture:
'
Typeotcai: Truck
Spec. Inst.
1 . Glue and p a l l e t i z e 1 ton p e r DFW p a l l e t .
2. Stretchw rap.
3- CERTIFICATE OF ANALYSIS CERTIFYING THE PARTICAL SIZE DISTRIBUTION AND BRIGHTNESS
SENT ATTN SCOTT MORFORD
(2-3 f
SPECIAL DOCUMENT MAILING Ordei Acknowledgment: Invoice: Other:
Shipping Notice: BILLING
SALES DEPARTMENT INFORMATION
Branch:
Salesman: M2
Industry: L 0
`
Freight: {Ktias;
Commission to:_______ 1
Amount of Commission:
Weight:
Taxable:
.
.
l-21-86m h
Teipis:
Discount:
LEHMAN 01620
CUSTOMER SPECIFICATION SHEET
no. 56717 C
Invoice copiai
Bill of Lading
[ \ 29 So. P l a i n f i e l d
Otll
i
tn- Mennen Company,
Name
OR
' Hanover A ve.,
Street Address
Ship to: M erm en Co.____ M orristow n, NJ
fou P la n t
M orristow n. NJ 07960
' 1 City ft'Scite
* '' 1
h
b*. > , 1 *' 'p - - :
. .... '
..CODE *
X
?n-lp Mennen Company.
Name
Hanover A ve..
M orristow n. NJ
Street Address
' City ft' Stiie '
Routing: Motor F re ig h t C o lle c t v ia P io n ee r F re ig h t
Spec. Instructions 1 . D e liv e ry appointm ent r e q u ir e d . TEL. ( 2 0 1 ) 6 3 1 - 9 0 8 9 .
' ''
l 56717 Al 21
' .......f i 1-"' : CODE
v a . ; , .
TLUr,,, .
'
.
.
.: . i.r .
r. ' ty . ' ' '
' [ '* '
PRODUCT (S)
Name 20 tons SUPRA/"S" b'ag pal Name SPe C- 1628
^vrrd: Form:
Grind:
Ton Price Book
Ton Price
Niv-.
?; enm?"
VTf
CODE'-
PRODUCT SPECIFICATION
SPECIAL INSTRUCTION #6.
Copy of B/L to be a tta c h e d to ^ la st p a lle t in tr a ile r in envelopemarked: "Packing L is t" .
Moisture:
Type of package: 50# w h ite T/M bag w ith p ro d u ct name and c u s t. code: 10628
Type of car: Truck
Spec. Inst.
1. Glue and p a l le ti z e 1 ton per 40x48 p a l le t.
2. Code bags as d escrib e d above.
,
3. S tretch wrap.
4. Ship from one l o t only.
SPECIAL DOCUMENT MAILING Order Acknowledgment Invoice:
Shipping Notice:
Other:
BILLING
Freight:
f
.ras:
Weight:
Taxable:
n - 2 /17/83 r t
SALES DEPARTMENT INFORMATION Branch: Salesman; ^ 1 Industry: 2 1
Commission to:. Amount of Commission: ........... .... ........,_____
ADD: Spec. Inst~ f/6 .11-6-84 mh HG: R outing. 6-22-87mh
Discbunt:
LEHMAN 01621
CUSTOMER SPECIFICATION SHEET
MO. 11280 A
Invoice copies
j U p Carter W allace, In c ., c/o Peterson P u ritan Cumberland, RX
M il of: LedIns
.40^29 So. P la in fie ld
Kn Ca.rter-W al.lace, InC ., C a rte r-WNalfl*a c e , In c.
OR
' - '
mu Plant
Drawer 12, Cranbury, NJ 08512
Stmt Addrtaa
City * State
f .
n r-
t; . CODE
2J*P c/p P ete rso n P u r ita n , I n c . , M artin S t . , Cumberland, R1 02864
N ut
S o tti A ddtni
C ity S State
1 11280 Al ZI
CODE
Routing: Motor F re ig h t C o lle c t v ia P io n eer TEL. (201)887^0543 Spec. Instiuctions C a ll P e te rs o n P u rita n f o r docking appointm ent. (401)333-4200
^
*
er
PRODUCT (S) Mama 12 to n s SUPRAFINO/llS" bag pal_______________________Ton Price_j2fik Nam*_____________________________________________________ _ Ton Plico---------
PRODUCT SPECIFICATIO N
COOEji-^-LZllfL
C O D E;,
Fonte
Grind:
Type of package: 50# T/M w h ite bag w ith p ro d u ct name
and c u st.. code: B-669/P0#
-
Moisture: Type of wr: T ru ck
Spec. InsL l . ' G lu& iand j t a l l e t i z e to n p e r p a lle t .1 SHIP FROM ONE 'LOT Ol&Y:'...- iT - rv '
'"
to be
-B iir
& t o : D r . ' D . D a o i i s t , QC D e p t., C a rte r-W a lla c e ,PO Box# 1 , C raiiib'ury,K J-08512
^'
SPECIAL DOCUMENTMAIUHG
SALES DEPARTMENT INFORMATION
Order AdnowledgiMnC
Shipping Notice:
Invoice: Other: , ________________________
B ILLIN G
A l"
; .
''
-- i
Freight:
m
Weight:
Commissionte Amount of Commission:,
H
Tr vubwbj:. CHG: #2 & # 3 . 6 / 7 / 8 3 r tt* '..- ir | f flv t.v ..war*,*,**.'*';,
T a n s b lc j.;.....
..
Discount:
: k l l ;' - ' - r 4
LEHMAN 01622
invoice copta.
CUSTOMER SPECIFICATION SHEET
no.. C - 0 4 5 0 5
' A v o n P r o d u c ts In c . I n t * ! D iv .
% ? of Ladine-
` S . P la in f ie ld
(.2 9 )
.FOB, S . . P l a i n f i e l d
g j11
A v o n P r o d u c t In c , 9W 5 7 th S t . , N e y Y o r k , N .Y . 1 0 0 1 9
HSi
SnM M dnn
C h r t 'iii
S*p
See B/L Nwi
Soni Addroe
R o u tin e
T r u c k t o h a r b o r p r e p a id f o r e x p o r t
City* State
p r "^
spac. inatraction
. :
S e n d f r e ig h t b i l l s ...............
to A vo n P ro d u c ts In c . 9 W 5 7 th S t r e e t N ew Y o rk , N .Y . 10019
PRODUCT (5)
'.
;
nmm T o n s a s o r d e r e d . S u p r a t a l c e x p . b a g
'
Name____________________ _______ 7 ---------------
PRODUCT SPECIFICATION Blend:
Four
O ffne
M ofaNw:
Type of pack*
50 lb e x p o r t b a g w it h p ro d u c t
nam e.
.
..
Type of t m ..
T ru ck
Sp e c.In st
'1 .
2.
P a lle t iz e b n D FW p a lle t s ; 40 b a g s / p a lle t .
s t r e tc h w ra p
.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Ord Acknowledgment B i l l t o A d d r e s s
ShippingNotice: B i l l t o
invoice: B i l l t o A d d r e s s
. ' A d d re ss -
Branch: T - 5 Salesmai: C R M
Other.
' . '
.
E x tia s :
Weight:
D FW p a lle t s B o o k S tre tc h r- w ra p e B o o k
. ' . . . .
b il u n g
Industry: 21
N one
Conndsalce to:
_
_
. None
Amount of Comerte*Ion:________
Tec*:
.
Taxable:
1 1 /5 /7 9
Discount:
LEHMAN 01623
Invoice copies.
Bill c|f Lading ,,
S P # ' S o ,'P lain field fi" I" P errig o Co.,
- Nane -
S?p L. P e rrig o Co. ,
Nine
'
Routing: Customer P ick -u p
CUSTOMER.SPECIFICATION SHEET
Shy, to: -L. i r r i g o C o .
" 'A llegan; MI
OR
117 W ater S t . ,
Stiee*"Address
117 W ater S t . ,
Street Address
: ' ` m s ' 'p a n t
A lleg an , MI 49010 ' City ScStete '
1
A llegan, MI 9010
' City & State
'
Spec.Instructions P la n t to c a l l Bob D ecker to a rra n g e p ic k -u p . 6 .1 6 ^ -3 9 6 -1 9 6 4 .
NO. 72820 A (R e v is e d )
C7 F ' ; ' '. ;/_' . code
1 .72820 Al 21
.. CODE
...
p . ` vi.;./
.k
...
.. .
'
-r..
'* .- V . .
y r.r
PRODUCT (S)
Name 20 -tons MONOBLEHD/ bag p a l Main,, .Gust, pro d u ct code RM 3833
iena:
. Ton Price. Book
Ton Price. PRODUCT SPECIFICATION
CODE ^
17 6 5___
P ': CODE
Form:
Grind:
Type of.package: 5 0 // T /M w h i t e . b a g s w i t h p r o d u c t nam e
Moisture; Type of car; T r u c k
Spee.JnsL
.1* Glue and p a l l e t i z e 1 to n p e r p a l l e t .
2. Code p a l l e t fa c e w ith c u s t. p ro d u ct code BM 3833 & c u s t. P0//.
3. S tretch wrap.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment:
Shipping Notice:
. Branch:
Invoice: Other:
Salesman: A l
-
Industry:
ZI
BILLING
Freight:
34- .
DEL: S p e c .In st. //4. 5-30-86mh
weight:
T axable:
.9/9/82 r t
Date:
Cnmmissionto:
Amniint nt Cnmmieyion:
_
ADD: R tg. Spec. I n s t. 5-30-86mh
Terms: A D D :I n s t . # 4 .1 1 /1 /8 2 r t
,
W J s s t A 0 . " /*/& < 3 ? Discount:
rt
LEHMAN 01624
Invoice copies.
CUSTOMER SPECIFICATION ;SPEIET
Ship to;
wo. 1 1 2 7 9
Bill of Lading.
O R.
ffi" CARTER-WALIAHE ' . p . o . B ox 1
(feme ' zr7~' " ' ; -- - ' Sticcc Xdjci '
MUi ji.nmi .iiiii.i im .F O B ,
-- - U f A / I J ' J i '/ l l ,
ShJo
F *-'-r- ' r '
* C a r t e r - W a l l a c e J n c T M a n u f a c t u r i n g B jd g H a l f A c r e R d. C r a n b u r v l^ ; ^ .. J . '
wW e
Street Addetti
City ft State '
'
ODE
Routing:
m o t o r F R E IG H T C O L IiE C T C a r r i e r m u s t c a l l
app'tf o r d o c k
a t d e s t in a t io n
(6 0 9 )
4 4 8 - 6 0 0 2 X 3 0 & ^ '- ^ v C ' -".' r ^ S'
-
Spec.imtnicttmt c e r t i f i c a t o f a n a l y s i s m u s t b e m a i l e d t o D r . D . D a o u s t , M ^ i i O i t
C o n tr o l D e p t a t s o ld t o a d d re s s
R. ` .
j
C O D E BAGS: B - 1 2 2 4
PRODUCT <$) Nm Name________
(Tend: Form: Typer of .package: Spec. In st
. Ton'Price Too Price
PRODUCT SPEC IFIC A TIO N
Grind:
Moisture: Type of car;
S P E C IA L DOCUMENT M AILING
SA LES D EPARTM EN T INFORMATION
Order Acknowledgment:
Shipping Notice:
Branch:
Invoice:
Salesman:
Other:
BILU N G
Industry:
Freight:
Commission to ;_______
Amount of Commission:
Weight:
Terms:
''
Taxable:
Oiscount:
Oste: - .
.. _________________
LEHMAN 01625
CUSTOMER SPECIFICATION SHEET
.
wn 48435 C
invoice copies
Bill of Lading
Ship to: K o lm a r L a b s
P o rt J e r v is , NY
ritmi 29 So. P la i n f i e l d
Bili to:
Kolmar Labs
Name
R
Kina S t . .
Stleel Addfess
fo r Plant
P o rt J e r v is . NY 12771
City & State
'
.. CODE
Ship to:
Kolmar T.ahS.
Nine
Kina S t ..
Slfeel AddrcS
P o rt J e r v is . NY
City St State
c u fi is
o2y^
Routing: M otor F re ig h t C o lle c t v ia -Her to r a s o F re ig h t Systems --800-334-38727
48435 Al Z1
. CODE
Spec. Instructions 1. E x tra copy o f b/L to be a tta c h e d to l a s t p a l l e t in tru c k markedi "Packing l i s t . " Mark B/L: "One ( l) en v elo p e-1 l b . "
PRODUCT (S>
Nanie Tons as ordered 'SUPRA/"S" bag p a l (Code 143748)
yon p,ir> Book_______ CODE___ 1705
m , mo Tons as o rd ered SUPRAFINO/"S" bag p a l (Code 143764)rnnp . u- Book_______ CODE 1706
PRODUCT SPECIFICATION
^Tend:
C
Form:
Grind:
Type of package: 50# T/M w hite bag w ith p ro d u ct name and custom er codes: 143748 (Supra) 143764 (S uprafino)
Spec. Inst. 1. Glue and p a l l e t i z e 1 to n p er p a l l e t . 2. Code bags as above. 3. S tretch wrap. 4. P lan t to send C/A in c lu d in g a l l . t e a t
SPECIAL DOCUMENT MAILING Order Acknowledgment: Invoice: Other:
Shipping Notice: .
Moisture: Type of oar: T r u c k
SALES DEPARTMENT INFORMATION Branch: Salesman: Industry: Z 1
Freight: ( v itra s :
Weight: Taxable.*
Date:. 1 /1 9 /8 3 r t
Commission to:______________
CHG: Rtg. l-2l-87m h
Amount of Commission: _______
CHG: R tg .S p e c .In s t. lQ-25-84mh Terms:CHG:Product C ust. C odes.6 /9 /8 3 r t
ADD:- S p e c .In s t. #4. 1-11-84 mh Discount CHG: R o u tin g .2-24-84 mh ADD: R tg .S p e c .I n s t.#1. 5-17-84 mh
LEHMAN 01626
Invoice copies.
Bill of Lading _
ntl 29 So. P l a i n f i e l d ill Kolmar Labs,-
Name <
'
lip Kolmar L abs.
Name'
CUSTOMER SPECIFICATION SI|EET
Ship to: Kolmar Labs P o rt J e r v is , NY
NO. 4 8 4 3 5 A
rus 27 Grand Isla n d
FOB P la n t (o r Mines)
C
King S t . . Street Address
Port J e r v is . NY 12771 City & Sttie'
CODE
Kin S t . . Stteet Address
P ort J a r v i s . NY City& State
48435 Al ZI CODE
Routing: Motor F re ig h t C o lle c t v ia Mortorano F re ig h t Systems -00(^334-3072
Spec. Instructions 1. When sh ip p in g from Grand I s la n d , c a r r i e r to be a d v ised -
b i l l fo r Inbound F re ig h t le s s MIT ch arg es.
2 . E x tra copy o f B/L to be a tta c h e d to l a s t p a l l e t in tru c k marked
"Packing L i s t ." Mark B/L: "One (1) envelope - 1 l b . "
PRODUCT (S) Nne Tons a s ordered OLYMPIC/ bag P al
Ton ptir* Book
Name____________________________________________
Ton price---------------
PRODUCT SPECIFICATION
biend:
CODE CODE
Form: Grind: Type of package: 50# T/M w h ite bag w ith p ro d u ct name
Moisture: Type of car: TrucR
r
Spec. Inst.
1- Glue and p a l l e t i z e 1 to n p er p a l l e t (or b e s t way f o r lo a d ).
2. S tretch wrap. 3. Mark each fa c e o f p a l l e t w ith Cust. code: 143695.
4. P lant to send c/A including a l l te s t data,p lu s b a c te ria (le ss
than 100 Col./gm)
AIN : ms. jsatny n u rn s . 1 copy to Cust. Serv. SPECIAL DOCUMENTMAILING
Order Acknowledgment:
Shipping Notice:
Invoice:
Other:
BILLING
SALES DEPARTMENT INFORMATION Branch: Salesman: A1 Industry: 21
Freight:
( .ras: When sh ip p in g from Grand Is la n d o nly: 1 . S tre tc h w rap- Book
weight: 2. Inbound F re ig h t a t c u rre n t r a te .
Taxable: CHG : R tg. 1 - 2 1 - S7mh
Date:. 9/24/82 r t
Commission to:.
Amount of Commission:
--------------- ----- --------
CHG: K tg .S p ec. I n s t . 10-25-84mh
Te(nis. CHGR outing. 3 /7 /8 3 r t
' CHG: R t g . 1 2 - 1 4 - 8 3 mh
nDirinsiicnfoAAuDDnDDt::. . RS pt ge_cS.pInecs t.I n4s.t j 1i2-1_1-58-417m-8h4 mh
J G: R tg. 8-30-84 mh
LEHMAN 01627
CUSTOMER SPECIFICATION SHEET
Invoice copies. Bill of Ladine.
" Ship to: PEC S p e c i a lti e s F airlaw n, NJ
29 So. P l a i n f i e l d . NJ
.OR.
.FOB P la n t
to:1* PLC S p e c i a lti e s , 20-10 Maple A v e., F airlaw n , RJ 07412
Nine . . ' ' . Street Aiidrui
City &State
t^;lp PLC S p e c i a lti e s , 20-10 Maple A ve.. F airlaw n . NJ
Nane
Street Addresa
Cityft State
Routing: M otor F re ig h t C o lle c t v a "Apex A.M. D e l i v e r y p r e f e r r e d -
^
Spec. Instructions 1. P la n t to a r r a n g e . c a r r i e r .
HO 70010 A
PRO DUCT (S)
Name 20 to n s SUPRA/ bag p a l
Name----------------------- ' ' .'
Snstiti: 5 0 / 5 0 - K o r e a n / I t a l i a n
_____;____ - Ton Pilca Book '______ _____Ton Price_______
PRODUCTSPECIFICATION
Form:
Grind: 2 5
Moisture:
Type of package: 50# T/M w h ite bag w ith p ro d u ct name r?.nd code: RTL 1119 X
Spec. Inst.
l.-C o d e bags as above.
2. Glue and p a l l e t i z e 1 to n p e r p a l l e t . 3. S tretch wrap.
Type of car: Truck
________ P f H
SsPp, EeCcIiAaLlDJdoOcCuUmMeEnNtTmMAaIiLlIiNng( Older Acknowledgment
L o T S , Q g jf V jX L fl-t-, . / C K ec^ l'n i-L d
fL e S
jQ & A . I I f iA * IjfTf
SALESDdEePpAaRrTtMmEeNnTt INFORMATION
Shipping Notice:
Branch:
invoice;
Salesman; Al
Othor:
Freight:
s-- ^ a s :
Weight: Taxable:
BILUNG n *.. 11/24/82 r t
Industry: z i i -
.
Commission to:
Amount of Commission:........... ............. ..........
^
ADD: R o u t i n g I n s t . 1 - 9 - 8 4 mh
Terms:CHG:Routing ih s tu c tio n s ; 11/8/83 r t
ADD: B l e n d * G r i n d I n s t . 1 1 / 1 4 / 8 3 :
Discount: CHG: R outing. 4-16-86mh
]
LEHMAN 01628
Invoice copies.
Bill of Lading.
lip tram
29 South P la i n f ie l d NJ
Bill Ip:
Chanel Inc.,
Nine
Ship to:
PLC S p e c i a lti e s ,
N ine
CUSTOMER SPECIFICATION SHEET
Ship to: PLC S p e c ia ltie s Fairlaw n NJ
N0 00244A
nn priR Same
876 C en ten n ial A ve.,
Piscataw ay NJ 08854
Stceec Address
City & Seste
20-10 Maple S tre e t,
F airlaw n NJ 07410
City6t Sente
Routing: Motor F re ig h t C o lle c t v ia Apex
Spec. Instructions A.M. D eliv ery P re fe rre d
PRODUCT (S) Namp 12 to n s Supra/Bg P a l Name________________________
Blend:
Ton Pilen Book Ton Price. PRODUCTSPECIFICATION
Form: Grind: Moisture:
Type of package: 50# T/M bags w ith p ro d u ct name and Oust. Code: 00r2431
Type of car: Truck
Spec. Inst. 1. Glue and p a l l e t i z e 1 ton p e r DFW p a l l e t . 2. Code bags as noted above.
SPECIAL DOCUMENTMAILING Order Acknowledgment: Invoice: Other:
Shipping Notice: BILLING
Freight: Extras: Weight: Taxable:
nafn* 6-22-87mh
SALES DEPARTMENTINFORMATION Branch: Salesman: ^2 Industry: Zl
Commission toAmount of Commission: Terms: Discount:
LEHMAN 01629
''
.
.
J
J.D H N .; '
S T R E E T , C LIN TO N . C O N N E C T IC U T TELEPHONE 2 0 3 -B 6 3 -S B 0 1 : ; -U -N -S # 0 0 -1 4 5 -6 5 3 0
Q B 413,
' :
C u sto m e r S e r v ic e '
T r a f f ic D e p a rtm e n t
Novem ber 12, 1987
SECOND REQUEST
,
.:
C y p ru s In d u s t r ia l M in e r a l C o .
T a lc D iv is io n
651 M e tu ch e n R o ad
S o u t h Plainfield> N J 0 7 0 8 0
:'
,
D e a rG e n tle m e n :
O n a l l f u t u r e r e le a s e s t o C h e s e b r c u g h - P o n d 's f a c i l i t i e s fro m y o u r p l a n t in S o u th P la in f ie ld , N J, p le a s e u se th e fo llo w in g r o u tin g i
T O ; P r in c e M a tc b a b e lli D iv ., H u n t s v ille , A L
V ia ; T h u rs to n M o to r L in e s
This carrier can be contacted for pickups by calling; 201-225-6363.
H u n ts v ille , A L
N O T E; A l l s h ip m e n ts t o H u n t s v ille , A L a r e t o b e fo rw a rd e d f r e ig h t o o ll e c t . F a i lu r e t o c o m p ly w it h th e e e in s t r u c t io n s w i l l r e s u lt in c h a r g e b a ck s fa r e x ce ss fr e ig h t ?
T h e a b o v e r o u t in g a p p lie s f o r L T L le s s th a n 5M# s h ip m e n ts o n ly . S h ip
p in g in s t r u c t io n s t o o th e r C h e s e b ro u g h - P o n d s f a c i l i t i e s a n d s h ip m e n ts
...e x c e e d in g _5M I B S . a r e t o b e c o o r d in a t e d _ t h r o u g h _ _ t h is d e p a r tm e n t.
..
c o n ta c tin g e it h e r m y s e lf o r R e g is K en n ed y a t 203 -6 69 -8 6 01 .
' ' ''
T h is r o u t in g s u p e rs e d e s a l l p r e v io u s in s t r u c t io n s a n d y o u r c o m p lia n c e w i l l b e g r e a t ly a p p r e c ia te d .
S in c e re ly ,
d e s N . M a c K e n z i T r a ffic M anager
CNMrsms
(5 6 8 2 Y ) (5 6 8 3 Y )
CC : M r. E rn e s t B r a n tle y
T h u rs to n M o to r L in e s 600 Jo h n s to n Road C h a r lo tte , NC 28206
iv is io n i o f C h e s e b r o u g h b o n d 's B ir o .
LEHMAN 01630
O p " ' P L {l Q> y f
Invoice copies.
Dill of Ladins.
z.
V Vo.h-- 29 S o . P l a i n f i e l d
31ft P lo u g h . I n c ;
Nane
to!1?__P lo u g h . I n c . .
Nane
Routine: C u sto m e r P ic k - u p
CUSTOMER SPECIFICATION SKEET
Ship to: P lo u g h ^ T r |f
M em phis, TN
HO. 7 4 1 0 4 B
.OR.
3Q30 :Tackson Ave.
Street A d d n n
302? Ta^kson A ve. Stteet Address
.FO B _ P lan t
__ N em phiiS - TH
City k State
3RIS1
M em phis, TN
City & State
T
'
CODE
? 7 4 1 0 4 A l Z I
CODE
Spec. Instructions One e n v e lo p e c o n t a i n i n g p a c k in g l i s t : 1 l b .
!. t
PRODUCT (S)
Name Trines a_s n r A a r ori S U P R A F IN O /S h i n a l_
Ton Price Hnnlr
Name
Ctoni):
Too Price PRODUCT SPECIFtCATIOtt
-
r
-- ipn--
tf * c o d e '-
c
Fonti:
Grind:
Moisture:
Type of package: 50# T/M w h ite b a g w i t h p r o d c u t name and custom er code#: 08190-40/P0#
Type of car; T r u c k
.
Spec.Inst. 1 . G lu e an d p a l l e t i z e 1 to n .p er p a l l e t . 2. S tre tc h wrap. 3. E x tra copy o f B/L to accompany shipm ent as p acking l i s t . 4 . C e r t i f i c a t e o f a n a ly s is to accompany shipm ent to a t t n : Pay Brwon, Q u a lity C o n tro l.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment:
Shipping Notice:
Branch:
Invoice: Other:
BILLING
Salesman: Al Industry: ZI
Freight: L a:
Weight:
Taxable:
Date:
A S S ^ S p e c .In s t. #4. 3-15-85mh
Amount of Commission:_____________________________
ADD: R t g ,S p e c . I n s t . , & S pec. I n s t . # 4 .
Terms:
4 -1 9 --84 mh
Oiscount". 1/10/83 r t___________
LEHMAN 01631
Invoice copies. Bill of Ladini.
CUSTOMER SPECIFICATION SHEET
N0 12400 A
Shipto: Chesebrough Ponds, Inc.' Perth Amboy, N.
rrom 29- South Plainfield. N.J.or .
.fob Plant
Bid Chesebrough-Ponds, Inc. 33 Benedict Place, Greenwxck, Conn. 06830
_____
Nime
Street Address
City & Sm e
Ship Giesebrough-Ponds Inc. Perth Amboy warehouse, Sheridan & Paterson Streets
Nime
Street Address
City& St*iePerth Amboy, N.J.
Routing: Via truck to warehouse. Freight collect.
Spec, instructions Submit sample for analysis to Group Leader, Chesebrough-Ponds, in' International R&D, Trumbull industrial Park, Trumbull, Conn. 0661
PRO DUCT (S|
TONS AS ORDERED
Name Name
Blend:
OLYMPIC TALC EXPORT BAGS
Ton Price. BOOK
Ton Price. PRODUCT SPECIFICATION
Form:
Grind:
Type of package: 50 # export bags with product name
Moisture: Type of car: t n j c k
Spec. Inst.
lm DEW Pallets 2. Stretchwrap 3. Mark bags as indicated on B/L
SPECIAL DOCUMENT MAILING Order Acknowledgment: B i l l t o A d d . Invoice: B i l l t o A d d . Other:
Freight: Extras: Weight:
Taxable:
SALES DEPARTMENT INFORMATION
Shipping Notice: B i l l t o A d d Branch: I g Salesman: CKA
BILLING
Industry:
zl
Commission to:___________ Amount of Commission:____
Terms: Net 30 Days
Discount:
LEH M A N 01632
CUSTOMER SFfcClFKATftN SHEET
f-tJHVOJ1-l, L- rt
Invoice copies. Bli; of Lading.
ipC hesehro.ugh^Pondsr Inc. P e r t h Amboy, NJ
29 So. P l a i n f i e l d
OR. E x p o rt
.FOB
P
l
a
nt
Ra*r. itan
C tj'frr,i
Ch es eb ro u g h - P o n d s , X nc. , A c c t . D e p t . , 2 n d P lo o r/R a r i t a n P l a z a m a d i s o n , H J^'
N ine
Sneer Address
C ily ft S iile
08837
CODE
C h eseb rough-P onds^, I n c . , P e r t h Amboy D i s t . C t r . , S h e r id a n & P a t e r s o n S t s . , f _____12395 A1 1
Ni b *
Street Addin*
Chv <cStstdPerth Amboy, NJ
CODE
08861
C
Routlnr. M otor f r e i g h t C o l l e c t v i a L e s t i c i a n
Spec. Instructions
T.
PRODUCT (S)
Name Tons and m a t e r i a l s a s o r d e r e d / " S " b ag p a l
Ton Prlfie Book
Ton Price
V' "%
code" r
CODE-
Form:
Grind:
PRODUCT SPECIFICATION
g o -4$
ftyoMO'
'
g o - 2//
so-so*}
Moisture:
Type of package: 50// w h ite T/M b a g W ith p r o d u c t name and C u st. code and PO#.
Type of ear: T ru a k
Spec. tmt. 1 . G lue and p a l l e t i z e b e s t w ay.
2 . Code bags as a d v ise d w ith each o rd e r.
3. S tre tc h wrap.
4. Send preshirunen t nample o f each p ro d u ct to : P e te r T u ite , C hesebrough-Ponds, I n c .,
~ . (200 grams) .
40 M e r r i t t B l v a . , T ru m b u ll, CT 06611
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment:
Shipping Notice:
Branch:
Invoice; Other:
..
' BILLING
Salesman; A1 Industry: 4 1
Freight:
Commission to: Amount of Commission:
weight:
Taxable:
,w.. 1/17/83 r t
Terms: CHG: # 4 . 1 1 /2 1 /8 3 r t Discount:
LEHMAN 01633
Invoicecopies Bill of Lading,
CUSTOMER SPECIFICATION SHEET
..............
Ship to: J . P . S te v e n s S t u a r t , VA.
'; 29 S o . P l a i n f i e l d ,
OR
for P la n t
r J . P . S te v e n s , P a t t i c k P l a n t , Hwy 58 E a s t , S t u a r t , VA 24171
Nume
S ir e Address
City It Sine
Ship to!
J . P . S te v e n s , P a t r i c k P l a n t , Hwv 58 E a s t , S t u a r t , VA 24171
Name
Sneer Address
C ity k State
Routing: C u sto m e r P ic k -U p .
24853 C
/. ' j CODE
!' 24853 A*f R0
, CODE
Spec, instructions P l a n t t o c a l l 3 d a y s i n a d v a n c e f o r p ic k - u p i n f o r m a t i o n ' Mr. D aryl Moore (703)694-3131 E x t. 15.
i
PRODUCT (S)
Name 20 t n s S u p ra E F /S em i-B u lk
Name___________________________________
1
l Ton price-- S s s r i J _____ CODE - l 7 5 0
Ton Price_________________CODE PRODUCT SPECIFICATION
Form:
Type of package: S em i-B u lk Bag
Giind:
Moisture:
Type of car: T ru c k
Spec. Inst.
1 . P a l l e t i z e 1 t o n p e r DFW p a l l e t .
2 . P la n t to mark each bag in d ic a tin g t r i p num ber.
3 . Lot# to ap p ear on B/L.
4 . C e r t , o f A n a ly s is t o accom pany sh ip m e n t s t a t i n g : "We c e r t i f y t h a t l o t
c o n ta in s
no a s b e s t i f o r m a m p h ib o le s when t e s t e d u s i n g CTEA m ethod J 4 - 1 " . A ttn : Bob L i n s c o t t .
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment: Invoice:
Shipping Notice:
Branch: Salesman: A^>
Other:
billin g
Industry: R
Freight:
CyV
Weight: Taxable:
Date: 7 -1 8 -7 3 rah
Commission to:__________________________________
Amount of Commission:____________________________
D e l e t e : DFW C h a rg e . 3 -9 -8 4 rah Terms: ADD: S p e c , I n s t . #4. 4-29-86m h
Discount:
LEHMAN 01634
Invoicecopies. Ill of Lading.
CUSTOMER SPECIFICATION SHEET
NO. "12375 A
Ship to: C h eseb ro u g h P o n d s, I n c . H u n t s v i l l e , AL
m 29 So. P la in fie ld am tp`-__ C h eseb ro u g h P o n d s. I n c . . Nip
.OR.
fob P la n t
1000 Jam es R ecord R d .. P0 Box 1348. H u n ts v ille ^ ,
Scrcec Address
City & Stale
AL 35806
. ij
to:1?__C h eseb ro u g h Ponds__ T n r . r 1000 -Tames R eco rd R d .r__ H u n t s v i l l e . AL
Ntote
Street Azess
CtrySe Sritrr
Routing:5 M o to r F r e i g h t C o l l e c t
F Spec. Instructions
' r b t
V-f c H f i L t Z F f C . k f i 0 Z . f Z
- & 4 P - $<3)
/ X T f-OS
A b m a s %.
y &t t o
< 7 </
/O y O O o
PRODUCT (S)
Name__ 12 t o n s H m >R A FTN n/llR '1 b a g p a l
. Ton Price Book.
Name__________________________________________
Ton Pitee.
Tend:
iSPtL/l CO&
ra-SV?
PRODUCT SPECIFICATION
-- At /CkEH. /xutr c.fitt
Os i. A f `P<=" '-rr*'zFi7~
Foim:
Giind:
Moistuie:
Type of package: 50# T/M b ag w i t h p ro d u c t- name an d ! C ust. codes: 50-3-2056^*0
Type of car. T r u c k
Spec. Inst. j P a l l e t i z e 1 to n p e r p a l l e t . 2. Code bags as above.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Oidet Acknowledgment Invoice: Olhei:
Shipping Notice: BILLING
Blanch: Salesman: Industry:
Al ZI
Fi eight:
Commission to:______
Amount of Commission:
weight:
Taxable:
>2.
Terms: Discount:
Date: 9/21/83^C t___________
LEHMAN 01635
CUSTOMER SPECIFICATION SHEET
W0. 123gQ A (Revised}
Invoice copies
C hesgb rough Ppnds | Inc-
" *' C l t i t o n , CT 1 - `
-----
Bill of Lading
. -------- - . X "l-
29 So. P l a i n f i e l d
OR
FOR
-------
Bill to:
Cheseb rough -Ponds, I n c - ,
John S t.,
C lin to .n , CT 06413
Nome"
*
" Stfctft Address
" -piijj fc'Stsie
.......................
'' L
L"
;, .
'code
"
Ship to:
Chesebrough Ponds,
In c .,
H eritage
P&rk,
R o u te
145,
C linton,
CT
Name
' ' .
Street Address
'* ' *
fc Srste
12390 A Z1
l, ' * 0D ..
Routing: C u sto m er P i c l;- u p . T e l . (203)669.-8601 P h y l l i s P e r k in s t o a r r a n g e p i c k - p p . . . :
Spec. Instructions
5 '< -, t ':
PRQPUCT (S)
20 to n s MONORLgKD/ .hag p a l
Name -, ________ .....-- -
'.and:
Vnp -
--
Form:
-
3 - -S. V ? dr-0 - 3 u
S O ' ? 0*1
*c ' -
Grind:u
. Ton Price B o o k Tn Price ____ .
PRODUCT SPECIFICATION
. Moisture;
r .V ,*'
r. '
CODE,
:/
CODE
Type of package: 50# T/M b a g w i t h p r o d u c t name an d codes: 5 0 3 1 1 /C u st. PQ#, L ot#.
' Type of car; T ru c k
Spec. Inst. 1, Q lue and p a l l e t i z e 1 t o n p e r p a l l e t -
2. S tre tc h wrap.
3. Code bag? as shown above.
'
4 . Lot# m ust appear on a l l paperwork.
5 . C e r t , o f a n a l y s i s to accom pany s h ip m e n t -7 a t t n : Jim M a re s c a .
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment: Invoice: Other:
.
Shipping Notice BILLING
Branch:
'
Salesman: ^
industry: Z 1
.
Freight:
Commission to: ---------------------,------------------------- Amount of Commission: _ ___________________
Weight:
Taxable:
Terms: C H G :R outing. 3 / 7 / 8 3 r t
ADD: S p e c . I n s t . # 5 . l-1 4 -8 6 m h
Discount:
'
0Jte. 1 0 /1 9 /8 2 r t . ( R e v i s e d & Re ty p e d )
LEHMAN 01636
Invitine cooles
Bill of Lading
^rmm 29 S o . P l a i n f i e l d Union C arb id e C o rp .,
Nume
?ip U nion C a r b id e C o r p .,
Name
CUSTOMER SPECIFICATION SHEET
N0
' Shiptn- U nion C a r b id e C orp.
P iscataw ay , NJ
90581 A
OR
P0 Box 670,
Street Address '
R iver Rd.,
Street Address
for P l a n t Bound Brook, NJ 08805
City & State '
P is c a ta w a y , NJ
City It State
1
' CODE
90581 A4 L0
.CODE
Routing: M otor F r e i g h t C o l l e c t v i a H m i le s k i
Spec, instructions 1. C a r r i e r t o c a l l Bound B ro o k P l a n t D i s p a t c h e r 24 h r s . i n
advance fo r unloading appointm ent-(201)469-2577.
r C C
DftlVB/t <?<> ^ ia z c .7 T o B l & C - A > / P o L y i T H t l r N L . ,
PRODUCT (S) Name 20 t o n s M i s t r o n Z S C -V M /1,S ,, b a g p a l ______________ _______ ion Prir.a B o o k
Name____________________________________________________________________Ton Price________
c Blend:
PRODUCT SPECIFICATION
Form:
Type ot package: B agged
'
Grind:
Moisture:
Type of car: T r u c k
CODE' 04Q7 CODE ---------------
Spec. Inst. 1 . G lu e an d p a l l e t i z e 1 to n p e r p a l l e t .
2. S tretch w rap.
'
'
3. Code each fa c e o f p a l l e t s w ith C u st. Code 84110 & C u st. P .O .#
4 . C e r tif ic a te of A n aly sis & t e s t r e s u lts . A b l^ n d et C e rtific a tio n t& ht; C oating w eight =
0.75% ,minimum, M in e ra ls A n a ly s is = t a l c - 96%, minimum & a s b e s t o s - n o n e; m o is tu r e * 0.5%
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT IN FO R M ft^$flBUla'
Order Acknowledgment:
Shipping Notice:
Invoice:
C e r t i f i c a t e o f A n a ly s is & T e s t R e s u l t s MUST.be m a ile d t o : Other.Dept. H e a d .Q u a lity C o n tr o l- B id s . 101. a t h - H I - to ad d rp q q --
BILUNG
Branch:
Salesman: A4 Industry: L0
Freight: I V._tras:
Weight:
Taxable:
Date: 6/18/82 r t
Commission to:
Amount of commission:____________________________
CHG: S p e c . I n s t . # 3 . 8 -1 7 -8 4 mh Terms: ADD; S p e c . I n s t , 4 . 4 -l6 "8 5 in h CHG: R o u tin g . 6" ll~ 8 7 m h
Discount: CHg ;T o n n age an d ADD; P 0 # tt o I n s t . #3
-----------
and C ert. & T est In s tru c tio n s . 11/23/82 r t
LEHMAN 01637
Invoicecopies
Bill of Lading________ '
CUSTOMER SPECIFICATION SHEET
no, 12040 C
C h a rle s o f tfre Rj,tz c /o B,H. K rueger F a i r l a w n 3 NJ
. 129 So. P la in fie ld
_____ or ' ________ ' "" __________ _rob P l a n t
A&eoiiiits P ay ab le Dept* ;
BI.1I C h a r le s o f t;he 'R i t z G roup, L t d - , j p Box 711, : H oim del NJ 07733
!
N ine
Street Address
City & S t m
C harles of th e R itz Group. L td .s .
Ship c /o b .H . K r u e g e r ,
_____________ 17-9 Z in c P l a c e , F a ir la w n , NJ 0 7 4 1 2
Mime
Street Address
City & State
Routing: C u sto m e r P ic k - u p
'
.1
Spec. Instructions 1 . P l a n t t o ; c a l l " 48 h r s - i n ad v an ce o f s c h e d u le d p ic k - u p d a t e
t o c o n f ir m a r r a n g e m e n ts . REQUEST CALL-BACK FOR.CONFIRMED DATE.
. TEL: (2i01)739-60277 T e rry o r Ann. -2. F o r 24--t o n l o a d s , s p e c i f y l a r g e r t r a i l e r r e q u ir e m e n t.
P a r t i a l , p ic k -u p may b e r e q u i r e d . ,
.
PRODUCT (5)
*
*'
'
"
Name 24 to ns-S U P R A /"S " b a e D a i
'
Ton Prlo* Book
CODE
Nome
i>.wiid:
. ' Ten Price PRODUCTSPECIFICATION
' ' CODE
Form:
'
'
Grind:
. m'
Type of package: 50# T/M w h ite b a g w i t h p r o d u c t name and
c u s t. code: 06-02175-00-93 and P0#
Moisture:
Type of car: T ru c k .
Spec. Inst. 1 . G lue a n d p a l l e t i z e 1 t o n p e r p a l l e t .
2 . Code .bags as n o te d above.
3. S tretch w rap.
'
4 . Copy o f B/L t o accompany sh ip m en t a s p a c k in g l i s t .
5 . SHIP FROM ONE LOT ONLY.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment
Invoice:
.'
Other: ' - ` `
'. *
'
. . Shipping Notice:
. __
'
;,
BiLUNG
Branch: Salesman:
- A- w
* -i. ' Al -
. .
.-
A Industry: " ; Z I V * ", <
. . i : -
'
Freight: ' ^jj: Weight: Taxable:
.' T
.. .
*
. ' Commissionto:___` ' *------------
. Amountof Commission:'............ ' ' . CHG: B ill-to -a d d re s s . 5-r23-86mh
< Turns:
. ...
. Discount: " a i- 4 /1 4 /8 3 - j t ; , t____
LEHMAN 01638
CUSTOMER SPECIFICATION SpEET
12040 A
NO..
invoicecoplea. Bill of Lading.
chintn* C h a r le s o f th e R i tz G roup. L td . ` H olm del, NJ ^
29 So. P la in fie ld
.OR.
.FOB Plant
Accounts Payable D ept.,
Bill
tp:_
C harles
of th e Nine
R itz
G roup,
L t4 ,,T PO Box 711,
Su cci Addies i
H olm del NJ 07733
City & State
''C O D E
?lp C h a r le s o f t h e R i t z G roup, L t d . , R t. '3 5 , H olm del, NJ 07733
Name
Street Address
C ity & State
Routing: C ustom er P ic k -u p
, . ,.^5; ':*
--\
Spec. Instiucttona 1 . P l a n t m u st c a ll - 48 h r s . i n ad v a n ce o f s c h e d u le d p ic k - u p d a te to c o n firm a r ra n g e m e n ts . REQUEST CALL-BACK FOR CONFIRMED DATE, TEL:.; ( 2 0 1);739-602*7:, ..T e rry o r Ann.
gtggg;
y:.
PRODUCT (S) ,
' '.
'
Name 20 t o n s SUPRA/ b a g p a l
Name_________________ :___________
Uien'd:
. Ten Prion B o o k Ton Pdce PRODUCT SPECIFICATION
Form: .
*
' k'
Grind: -
. Moisture: '
''
,-
Typo of package: 5 0 # T /M w h i t e b a g w i t h p r o d u c t n a m e ,lo t# . Type of car: C u sto m er tru c k . &P.O.#..
Spec.Inst. ,1 . G lue a n d . p a l l e t i z e 1 to n p e r p a l l e t .
.
2. S tre tc h w rap,
3., Code e a c h f a c e o f p a l l e t w i t h C ustom er Code: 0 6 -0 2 1 7 5 ^ 0 0 -0 9 3 y & p . o . # .
.
Bag codes n o t r e q u ir e d .
.1 , .
.
' '
. 4 . Qppy o f B/L; t o b e I n c lu d e d a,s p a c k in g l i s t ; 5 . SHIP FROM ONE LOT ONLY.
SPECIAL DOCUMENT MAILING
, SALES DEPARTMENT INFORMATION
4'
Order Acknowledgment
.
.
Shipping Notice: .
. . Branch: .t *
Invoice: .
.`
'
Salesman: . .Ai .. . .. .
Other:
' .
----------------------------------------------------------- -- -----------
BILUNG
Industry: ' : z r
t-
Freight:
:.
/-
'
!. ,
....
Commission to:
'
ms:
Weight
ADD; P.. # to,bag marks'& ADD: Spec'. Inst; 4,
i M jivo -i
A j , mount or commission:_____________ :_
A D D :Inst.#5. 2/17/83 r t
V 1 4 / 8 3 r ty r t i CHG: B i l 1- 1 o - a d d r es s., 5 -2 3 - 86mh
Twm*: *. -
Xr-*'/ s Ms- V- fp-
.,
Taxable:
n,,a. 10/27/82 r t
Discount:
LEHMAN 01639
Invoicecopies.
CUSTOMER SPECIFICATION SHEET Shipto: Kolmar Labs .
of Lading.
ilp iiotn
29 - S. P la in fie ld
.OR.
_FOa Plant
to:*1 K olm ar L a b s . K ing S t r e e t s P o r t J e r v i s , NY 12771
Nane
Si i m i Addici
City ft S in e
K olm ar L a b s , K ing S t r e e t , P o r t J e r v i s , NY 12771
Name
Stteet Addccs
City ft State
Routing: M o to r F r e i g h t COLLECT, V IA -R ifec- Way' ( 2QT)~~-i7E;& <s*P *fS S
Nq. 48435 D
i lll ffi
1 p-u ^ 7-.'; crrflli+f>
TP*'TT
..art* :ji f binili. j/ J i_l
V*' 'Vi/`-J-
Spec, instructions 1 . E x t r a co p y o f B/L t o b e a t t a c h e d to l a s t p a l l e t i n t r u c k m arked " P a c k in g L i s t " . Mark B /L : "One (1 ) e n v e lo p e - 1 l b . 11
' ite m i :V'A?';v:^:
'V.\ j' \U`
Vv>W
PRODUCT (5)
Name T ons a s o r d e r e d S u p ra , E xp. B ag , " S " , Code 143748 T m p|,M Book
M tS S W s C00E -S ? e i:--
'S' r'i* **' ' \ :v V'.'-'-.vi.'i Name____________________________________________________________________Ton Plica_________________ CODE ' ;'l jV .r!'l. - `` -'S.^r'v Ji
~ \ PRODUCT SPECIFICATION
Blend:
Forni:
Gilnd:
Moisture:
Type of package: 50# E x p o rt Bag w i t h p r o d u c t name
Type of car. T ru c k
and custom er code: 143748 (Supra)
f279 (soPP6F/i>/q\
Spec. Inst. 1 . G lu e a n d p a l l e t i z e 11 t o n p e r p a l l e t .
'
2 . Code bags as above.
3 . Stretchw rap
.
4 . P la n t to send C/A in c lu d in g a l l t e s t d a t a , p lu s B a c te r ia ( l e s s th a n 100 c o l./g m ) ,
a s b e s t o s N.D . u s in g CTFA J 4 - 1 , L ead ( l e s s th a n 20 ppm) & A r s e n ic ( l e s s th a n 3 ppm)
-- :----------------Lu A L L u : Mo. K a lb y B u i u a r --1 co p y lu Cu u l . S e i v . --
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Older Acknowledgment Englew ood
Shipping Notice: E nglew ood
Brapch: .
Invoice: E nglew ood
Salesman: x o
.
Other:
B1LUHQ
Industry; Z1
^FfeigM:
Commission to:.
nxtras:
Amount of Commission:.
Weight:
Terms: .
Taxable:
Date: 8 /2 1 /8 5 KMS
Discount
LEHMAN 01640
C , D F- L . . .
CUSTOMER SPECIFICATION SHEET
HQ. 51565 A
Invoice file s . Bill of^pdins.
Ship to: Len-R on Mfg. C o ., I n c . M e l v i l l e , NY
t VeWA_
29 S o . P l a i n f i e l d
Bill
tp:_
L en--Ron Mfg.
Co. , 'In c .
Hue
.OR. Fnn P la n t
350 S e r v i c e R d .. M e l v i l l e . NY 11747
Street A d d n n
City it State
Ship to: _
Len-Ron Mfg. .C o.. I n c ..
R .S .R .,. 71 M axess Rd. ,__ M e l v i l l e . NY
Name
Sticct M d rttt _ t i
C ity Hr S ta n
O A /Lu P f K . L t T'S ' / y y Y y o
1fc-1*/''* :: CODE
5 565 1 Z1 fir*, CODE
Routine: itoCflr
e h flS fo L S ^
li ^ ,
C ^ T t Io j U c . r J L o ^ - S ( L j q C C p p T -f
Spec. Instructions
o
a m / v' C
f a x t f 't f r
1. C u sto m er t r u c k may h a v e to p ic k up i n two lo a d s 1
'"
P la n t to advise C ust. S ervice o f th is s itu a tio n , should i t o c c u r- , 2 . B/L must show: " C a rrie r m ust c a l l 516-454-5385 fo r d e liv e ry
appointm ent."
&if ^" .
PRODUCT (SI
T ons a s o r d e r e d SUPRA/,,S*' bag p a l Name Tons a s o r d e r e d SUPRAFINO/"S" b ag p a l ______
K, mp Tons a s o r d e r e d ALTALC 400 U SP/"S" b ag p a l
Book
Ton Price B o ^
Ton Pike. Book
r'
otend:
PRODUCT SPECIFICATION
I"? ' M i '
- 1705
CODE' 1706
CODE
1856
Fotm:
Grind:
Moisture:
Type oi package: 50# T/M w h ite b a g w ith p r o d u c t name
Type ofcar:Custom er tr u c k
and codes: S uprafino: 9999-69-0154
S u p ra : 9 9 9 9 -6 9 -0 1 0 4 A l t a i c 400 USP: 9 9 9 9 -6 9 -0 0 5 4 , AVVaJ c. 3 - e-p ^ ^ ^ cj _ y
Spec. Inst
C u st. P0# on a l l bags
'
1. Code b ag s as above.
2. Ship 1 ton p e r p a l l e t , s tr e tc h w rapped.
3- Cert, of analysis to accompany shipment. -- fT T tfJ ' y k f * v
- j a {if ( p . g - f c ,,
SPECIAL DOCUMENT MAILING
Order Acknowledgment
Shipping Notice:
Invoice;
Other:
b il u n g
Freight:
jj: -
weight: A D p :R o u tin g I n s t . 2 . 4 /3 /8 4 r t
Taxable:
. n *r
12/16/82 rt
SALES DEPARTMENT INFORMATION
Branch:
Salesman: Al Industry: ZI
Commission to: _______________________________________ Amount of Commission: ________________________ __ _____
GHG:Ship-to a d d re ss. 1 0 /2 /4 /8 3 r t Tms:cHG:R o u tin g ,sam p le s h ip - to name; &
ADD:Supra and co d e. 2 /8 /8 3 r t DiscountCHG: X n s t . 3 . 4 / 1 8 / 8 3 r t / m h
LEHMAN 01641
CUSTOMER SPECIFICATION SHEET
Invoicecopies. Blit of lading.
Ship to: J . P . S te v e n s S t u a r t , VA.
iff# 29 So. P l a i n f i e l d .
.OR.
.FOB. P l a n t
fi.11 J . P . S te v e n 's , P a t r i c k P l a n t , Hwy 58 E a s t . S t u a r t , VA 24171
. Name
Street Address ""
C ity BlState
t*n;lp J . P . S te v e n s , P a t r i c k P l a n t , Hwy 58 E a s t . S t u a r t , VA 24171
' Nu--n-c
Sr t--te-n-r A*JdJd-t-c-i-s
''
City & State
Routing: C u sto m e r P ic k -U p .
No 24853 C
, ' CODE r- - ' '
f- "24853 RO
CODE
Spec. Instiuctlons P l a n t t o c a l l 3 d ay s i n a d v a n c e f o r p i c k - u p i n f o r m a t i o n Mr. D a ry l Moore (7 0 3 )6 9 4 -3 1 3 1 E x t. 15.
PRODUCT (S)
Nairn 20 t n s S u p ra E F /S e m i-B u lk
Name____________________________________
idisd!
, Ton Plica S p e c i a l
Ton Price--------------------PRODUCT SPECIFICATION
i .....I# - ' CODE 175.0
CODE
Form: Type of package: S e m i - B u l k B ag
Grind:
Moisture: Type of car: T r u c k
Spec. Inst.
1 . P a l l e t i z e 1 t o n p e r DFW p a l l e t .
2. P la n t to mark each bag in d ic a tin g t r i p num ber.
3.. L ot# t o a p p e a r on B /L.
4 . C e r t , o f A n a ly s i s to accom pany sh ip m e n t s t a t i n g : "We c e r t i f y t h a t l o t
c o n ta in s
no a s b e s t i f o r m a m p h ib o le s w hen t e s t e d u s i n g CTFA m ethod J 4 - 1 " . A t t n : Bob L in s e o fe t,
a ls o in c lu d e m o is tu re & 200 mesh s e rg e n r e s u lt s .
r~
....
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment: Invoice: Othei:
Shipping Notice:
b illin g
Branch:
`
Salesman: A^>
[ndustiy: R.0
Fieight:
'#85:
Weight: Taxable;
Date: 7 -1 8 -7 3 mb
Commission to:
Amount of Commission:___________________________ .
D e le te : DFW C h arg e . 3 -9 -8 4 rah Terms; ADD: S p e c . I n s t . # 4 . 4-29-86m h CHG: S p e c . I n s t . # 4 . 10--27-86mh
Discount:
.
LEHMAN 01642
Cj > O Invoice copies
CT. L n & s
CUSTOMER SPECIFICATION SHEET
Ship to: .
Bill of U d in i_____________________ " '1 ,------------------
ft;
w
Bill tp:
TERTrHn t a b s
' Nane
'
245
OR
O ser Ave Sveet Addreat '
FilH
H au p p au q e, NY City & State
g?" J E R IC H O LA B S Nase
245 O ser A ve. Street ddreaa
Routing; MOTOR FREIGHT COLLECT
H au p p au ae, NY ........ City k State
Spec. Instructions
~ . . .[ PRODUCT (S) Name____ ______ Name___________
Ind:
Form: Type of package:
Spec. Inst.
Ton Price Ton Price PRODUCT SPECIFICATION
Grind: *
Moisture: Type of car:
ND. 4 57 84
CODE P : CODE
CODE CODE
SPECIAL DOCUMENT MAILING Order Acknowledgment: Invoice: Other:
Freight:
Shipping Notice: BILUNG
Ta^ahle:
' ' . , : . '
Oste:
SALES OEPARTMENT INFORMATION
Branch:
Salesman:
Industry: , ;. >
_ : ......
I*" / ' " fr-fr - If ..!1.T- . C^'.
.
o \; j ...1 1 . .>.!I.-' tv
Amount of c -- rtarfefly*'-1" * '' T ..'-
. T - T ' '
Ttmt:
' _____
-
S lK M rt:
fr "PT*"*'-" '
A J- W H C IU V 0 I
LEHMAN 01643
CUSTOMER SPECIFICATION SHEET
N0. 32440 A
Invoice colles_______
Bill of Lading__________
Cttulfl. 29 S o . P l a i n f i e l d
.OR.
Shipto:_Firpst-nns Tnrhisf. Prods. N o b l e s v i l l e , IN
.FOB P la n t
Bill F i r e s t o n e I n d u s t r i a l P r o d u c t s , F i r e s t o n e B lv d . & 1 7 th S t . , N o b l e s v i l l e , INS
to:
`' 1
'
' '`
*Name -
Street Address
City & State
`46060 1
CODE
Ship F i r e s t o n e I n d u s t r i a l P r o d u c t s , F i r e s t o n e B lv d . & 1 7 th S t . , N o b l e s v i l l e , IN: 32440 M2 RO
to:____ _____ !_______ :________________ ^ "_____________J________:______ .------------------ -------------- ---------- --- r--------; -------------;-----------------
... . --NM e '
Street Address '
' City ItState - . -
CODE
Routini: M o to r F r e i g h t C o l l e c t v i a McLean
lI: [; t
..
%..*-r .f
Spec. Instructions
M ark B /L : "One (1) o n ly e n v e lo p e c o n t a i n i n g P a c k in g S l i p - 1 l b . 1/
2. Copy o f B/L to accompany shipm ent in s e p a r a te en v e lo p e .'
:L
'
i
PRODUCT <S)
Manu 5 t o n s SUPRA/ b a g n a l FSTN 2 1 r0 0 1 6 -1 5 /V e n d o r P aym ept//c-3852
Name.
. Ton Price Book
Ton Price
CBl"end:
PRODUCT SPECIFICATION
CODE CODE
1705
Form:
Grind:
Moisture:
Type of package: 50.// T/M b a g w i t h p r o d u c t name & c o d e s : FSTN 2 1 -0 0 1 6 -1 5 , O u s t. PO#-.
Type of car: T r u c k
Spec. Inst.
1. Code begs as n o ted above.
2 . Glue and p a l l e t i z e 1 to n p er p a l l e t .
3_. S t r e t c h w ra p .
`
A. C e r tif ic a te o f a n a ly s is to accompany shipm ent.
SPECIAL DOCUMENT MAILING Order Acknowledgment Invoice: Other: .
Shipping Notice: BILLING
SALES DEPARTMENT INFORMATION Branch: Salesman: M2 Industry: SO
Fieight:
^il/tias:
Weight:
Taxable:
Commission to:.
Amount of Commission:.
Terms: ADD:Vendor P ay m en t# . 1 /1 3 /8 3 r t ADD: S p e c , I n s t . # 4 . 5-23-86m h
Discount
Date:. 11/12/82 r t .
LEHMAN 01644
o f if : F T E z s o /) Mil d b -
CUSTOMER SPECIFICATION W E IT - n;
''s * -, Peterson Eurltaa, Cumberland, RI
inj. 72890 a
29 So. P la in f ie ld
.ON.
tBeill
PO Box 500, Petcrnon^ Purl ta n .-- Ma r t i n ^
uab e rliin d .
RI
.FOB-Plant
** Per e r non Puri t an f-- M artin S U .-- Ciinhprlanri. RT
Ju h i AMmi
Civ * *
RwdW To b e a d v ised w ith each order.
- ; CODE e*
72890 Al ZI fr CODE
Jp. InstmcUen*
PRODUCT (S)
.
Nana Tona aa ordered SUPRATINQ/ "S" hey p al
Ten Pilca. Book
N am o _ _ _____________________ ______________________ -- -
-- TonPrice.
PRODUCTSPECIFICATION
..a
i
COOE-14Z5CODE;
Fonm
Type of paekeiK 5 0 i( b a g
Grind:
Maldurer Typ# el e Truck
Spec.lint 1 Glue and p a l l e t i z e 1 to n per DFW p a l l e t .
2 . Code bage: 0 0 1 -1 8 -0 9 1 3 , Cunt P0#.
.
3. Stretch wrap.
4 . MATERIAL MOST MEET ALL AVON SPECIFICATIONS.
5 . Cust P0#, Part# to appear on a l l paperwork
SPECIAL DOCUMENTMAIUNQ
SALES DEPARTMENTINFORMATION
Older Actaiorcledgnent
SkippingNotice:
Branefa:'
Invee
Seleeman:
outer: Frta*;
> Induttiy: Z1 . ytUHQ
,
. CeaMition tot_________ ._____ __________________
.WE Atount if Cptuaisilo*: ADPi PQ Box to B ill-T O . 7 -2 5 -8 3 mh Teten:
Testable:
Da. 2/19/82 r t
Discount:
LEHMAN 01645
CUSTOMER SPECIFICATION SHEET
,,0. 72890 B
Invoice copies. Bill of Ladini ,
nip (; P e t e r s o n P u r i t a n "Cum berland, RI
mi 29 S o. P l a i n f i e l d
jBpi;ll P e t e r s o n P u r i t a n .
' ' Nape '
OR. for P l a n t
M a r tin S t . , P . O . B o x 5 0 0 f C u m b e r l a n d , R f I . 0 2 8 6 4___________
: 5 Street AiM irii
~ City A State '
"_ " '
.
CODE
P e te rs o n P u r i t a n . - M artin S t . ^ C um berland, RI
Hiae
Street Addico
City * State
72890 Al ZI CODE
Rputlng: C u sto m e r P ic k -u p
Spec, Instructions ! C ustom er may r e q u e s t s h ip m e n ts be made m o to r h e i g h t c o l l e c t . , 2. D E L I V E R I E S BY A P P O I N T M E N T O N L Y C A R R I E R T O C A L L : 4 0 1 -3.33-4200
PRODUCT (SI Haute 12 to n s ALTAIC 400 U SP/"Sn b a g p a l
Ton Prie B o o k
Name
_ ___________________________
Ten Pilot______
PRODUCT SPECIFICATION
Blend:
CODE.' CODE .
J856
Form;
Blind:
Type of package: 5Q// w h i t e T'/M b a g w i t h p r o d u c t name
Moisture:
Type of can T ru c k
ln*l. 1. P a l l e t i z e 1 to n p e r p a l l e t .
2. S tre tc h wrap. 3. Code each fa c e o f p a l l e t w ith custom er code: 001-18-0322 and h is P0#.
4. Cert of Analysis & test results to be m ailed to Bill Easterbrooks at
B i l l - t o ( i n c l u d e l e a d & a r s e n i c c o n t e n t a s l e a d 3 0 p p m A r s e n i c 3 p p m______
SPECIAL DOCUMENTMAILING
SALES DEPARTMENT INFORMATION
Bide* Acknowledgment:
Shipping Notice:
Biwicti:
Invoice:
Saleammi: Al
PtRei:
.
BILLING
Industry! 21
Fia)|M:
CBBaNdtion to:_________________ .-------------------------- ---- -
t/kras: (Night: Tracte:
Date: 12/10/82 r t
Amount of Commlttlon:
^ ----------^
ADD; RTG, INST. 12 & 5 P E C M N S T #4 Tma: 6 ^ 1 8 ^ 8 3 jld&CHG: B U I a d d r e s s
Discount:
LEHMAN 01646
Invoice copies. Bill of Leding_
CUSTOMER SPECIFICATION SHEET
no. 94985 A
lip to C h a r le s At W agner G o ,. I n c . P h i l a d e l p h i a , PA
/ 29 S o . P l a i n f i e l d
.OR.
. FOB__
Bill
tp:___ C h a r l e s A . W a g n e r C r> -r X n c . . PO Box Qf t l f t , Ph i l a d e l p h i a , PA 1 0 1 6 0
Nine
Street Addteie
City ft Stete
Ship to:____C h a-rlp R A . tJagnpr ("In. ^ T n r . ,_AA `vS H ._fit-Ta fit-___Pfi-i 1 j J g l p fri n _ PA
Name
Street Addiesi
City SeState
Routing: M otor F r e i g h t C o l l e c t v i a F u n k 's H a u lin g XEL. (215) 6 7 6 -1730
Spec. Instructions
CODE
--lr*..i^f4 9& 5'-A iZ l
CODE
V-! fciM- i f1-' -''*,
Jpigvr'.AV.; .-'-. /:"i :
felr.:;-''-.-'''. P?.-,'.V*
PRODUCT (S) Name 2 0 fr m s STPRA/ S fra g p a l Name_____________________________________
end:
, Ton Price Book
Ton Price________ PRODUCT SPECIFICATION
Form:
Type of package: 5 0 # b a g
Grind:
Moisture:
Type of c?r: T ru c k
Spec. Inst. i . G lue an d p a l l e t i z e 1 to n p e r DFW p a l l e t . 2. Hag ca J i 1705 and L o t# . 3. S tre tc h w rap.
CODEp----- LZ5CODeH^----- ----
SPECIAL DOCUMENT MAILING Order Acknowledgment: Invoice: Other:
Freight: --as:
Weight:
Taxable:
SALES DEPARTMENT INFORMATION
Shipping Notice;
Branch:
-
Salesman: A l
BILUNG
Industry: Z 1
. Commission to:______
Amount of Commission:
Terms: . . Discount:
Data:
1 / 9 / 8 2 ___ Z.V ---------------
LEHMAN 01647
Invoicecoplea
Bill of Lading
CUSTOMER SPECIFICATION SHEET
lo: V a ls p a r C o rp . E d iso n , NJ
NO. 57646 A (Was M o b il Chem.)
\ 29 So. P la in fie ld
OR
met P la n t
r V a ls p a r C o r p .. p . o . Box Ml S h o r t H i l l s MJ 07078
Km c
.
Street Address
City & Stte
V a lsp a r C o rp ., C/o
Ship in
M obil Chemical C o..
R t. 27 & V in ev ard R d ..
ErHsorr. NJ
08817
N*vc
Street Addcetv
City At State
1i
V
X CODE
*
f S7fi4fi Al Afl
L CODE
Routing: C u s t o m e r P i c k - U p
;
Spec. Inductions
PRODUCT fSI
N e _ __________12 t o n s ^BF.AVF.tWHTTE
Name.
K hag p a 1
Ton Pile* Book
COOE -----------1l15_
Ton P ile *_______
CODE-..
PRODUCT SPECIFICATION
oa
.
<* lA ie
^ '& U h J (
^ P -$.
s
Form:
Grind:
Type of package*. 50# b a g s w ith p r o d u c t name.
Moistute:
Type of cm: Cu s t . T ru c k
Spec. lust. 1. Glue and p a l l e t i z e one to n p e r DFW p a l l e t . 2 . Code b a g s : P E -1 0 2 -S -1 , L o t# , b u s t POi^ C hem ical D e s c r ip tio n f o r l e v e l I N/C. 3. S tretch wrap.
SPECIAL DOCUMENT MAILING
Order Acknowledgment
Invoice:
Other:
i
Freight:
J::
Weight: Taxable:
SALES DEPARTMENT INFORMATION
Shipping Notice: To s h i p- t o
address.
Branch: Salesman: A1
BILLING
Industry: AO Commission to:______________________________________ ---
Amount of C o m m is s io n -.---------------------------------------------
CHG: Routing & T o n n a g e .4/15/82 . i f Terms: A D D : S p e c . I n s t . 4 - 1 9 --83 r t / m h m h
CHG: R t g . 1 2 - 1 4 - 8 3 mh Discount: CHG: B i l l & S h ip to name. 8 -7 -8 4 mh
Date: 1/19/82 rt
LEHMAN 01648
f^ L F i-E -X
CUSTOMER SPECIFICATION SHEET
ho. _ 34040 A (Revieed)
|MiM Ck*___ Mil of Lati*.
Pilpt;. ffuH Xex.of Ht C aro lina, In c . "Scotland e c k , C
mX. 29 So. P la in fie ld
OR.
. FOR P la n t
fi F u l f le x , I n c ; , PO Prayer 539, B r i s t o l , RI 02809
NlM
TmTAaEwT
lr * 5tt"
F u lf le x o N. C a r o lin a , I n c . , 500 E. 7th S t . , S co tla n d Neck. SC 27874
Su m Addreaa
C ity fe S i m
Renting; Motojr F r e ig h t C o lle c t v ia Paec o c t t fer (800)^34*^7239
CODE L.
34040 Al ZI COM
` fc
Spec. Inttaicttoite
t
PRODUCT(S) Mmnn 20 to n s SUPRA/ bag pal_
Narae.
Blend:
. Ton Pile__ BookTon Price_______ PRODUCTSPECIFICATION
Form:
Grind:
Typeof package: 50# T/M w h ite bag w ith product name
Moliture: Type of eat:
Spec.Inst.
1. Glue and p a lle t iz e 1 ton per p a lle t . 2. S tretch wrap. 3. M aterial must be B a cteria C on trolled .
b
CODE
i
CODE
1705
SPECIALDOCUMENTMAILING Order Acknowledgment Invoice: Other:
Snipping Nolle*;
SALES DEPARTMENTINFORMATION
Branch:
Sales: Al
:`t
Industry: ZI
Freight: Estreat Weight: Taxable:
CoflTJftJtSiOft te; Aiiount of Comflilsilon: , Terms: Discount ' Data: 9/17/82 rt.
LEHMAN 01649
tarale cepita.
CUSTOMER SPECIFICATION SHEET
U l r L atti _
c 29 So. P la i n f i e l d
.O R .
" F u lfle i. In c .. 1~
PO D ra w e r 5 3 9 . B r i s t o l . R I *-- - * JJ--
02809 O ir a x<m*
f f 11 F t i l f l e r . I n c . .
Na m
W arehouse S to c k . F ra n k lin & Buttonwood S t s .. B r is to l. RI
Sunt JU4eee
c iir a S un
RgutMr M otor F r e i g h t C o l l e c t v i a C -L ln e
JUC. Instruction* j
to c a ll 1-800-556-3866 one day p r io r to shipm ent
PRODUCT ($) Rmm>- 2 0 't o n s S U P R A / b a g p a l M an*.
C nM :
Ton Pile* S p e c ia l
Ton Price. PRODUCT SPECIFICATIO N
Form:
Grind:
M o litu r*:
hi'---fc-.3^v-V-7ii '* - '
Sp*c. ImI-- Gl u e an d p a l l e t i z e 1 -to n ~ p e r p a l l e t :
2. S tretch w rap. '3. M a te r ia l m ust b e B a c te r ia C o n tro lle d .
SPECIAL DOCUMENT MAILING Order A ctaiow tedratnt Invoice: Other:
FnlfhL-
Shlppfc* Notice: BILLING
ta lfk t Texjfeie:
1
Dto: 9 / 1 7 / 8 2 r t
SALES DEPARTMENT INFORMATION
Bunch: Ssletain: A l Industry: . Z I
Ceremission to:
Amount of ComlHltn: T m j:S H lo n n a g l--
' Discount:
oufcIn g I n s t , # 1. 8/19/83 r t
LEHMAN 01650
CUSTOMERSPECIFICATION SHEET
Invoice copies. Bin of Lading .
Ship to: S c o t t P a p e r C h e s t e r , PA
wolirpn 29 Sn . P l a i n f i e l d
OR
FflR P l a n t
Bill
tp:
S cott Paper C o.,
F ront & Avenue of the S ta te s ,
C h e s t e r , PA
19013
Succi Addiua
City AStitt
Ship
to:
S cott
Paper
C o.,
F ront & Avenue of the S ta te s ,
C h e s t e r , PA
19013
Nftme
Street Address
City A S u ie
Routing: M otor F r e i g h t C o l l e c t v i a Dameo T ru c k in g
NO.__8_1_8__5_7___B
Spec, institutions ^ P l a n t to a r r a n g e c a r r i e r .
PRODUCT (S)
Name 20 to n s MI STROM VAPOR-VM/bulk
Name.
Blend:
Ton Plica B o o k Ton Piiee________ PRODUCT SPECIFICATION
CODE code
in-
v.aV.
. , a r `*r*. *V
Form:
Type of package: B u lk
Grind:
Moisture:
Type of car: B u lk PD H opper t r u c k
Spec. Inst.
l . Load t r u c k to c a p a c i t y . DO NOT EXCEED CAPACITY OF TRUCK. 2 . P l a n t to r e p o r t s h ip m e n ts by TWX on s h ip m e n t, s p e c i f y i n g ESTIMATED WEIGHT.
A ccurate w eight is to be re p o rte d on copy o f B ill o f Lading to be m ailed to Custom er S e rv ic e . In clu d e on fa c e o f B/L: G ross, T a re , and N et W eights.
SPECIAL DOCUMENT MAILING
Ordei Acknowledgment
.
Shipping Notice:
Invoice:
Othei:
BILLING
Freight:
txtias:
Weight-
Taxable:
1/7/85 r t Date:
SALES DEPARTMENT INFORMATION
Branch:
Salesman: A4
Industiy:
PO
Commission lo:______ Amount of Commission: Terms: Discount:
LEHMAN 01651
CUSTOMER SPECIFICATION SHEET
Invoice copies.
/ Ship to: R e v l o n , I n c .
P h o e n ix , Z
Bill of Lading.
c h.9 S o . P l a i n f i e l d __
or
-
for P l a n t
11
tp:
R evlon,
Inc,!--
N*me
A ccounts P a y a b le , ; P0 Box 993, E d iso n NJ 08818
Street Address
City &State
ip R e v lo n , I n c . , R e c e iv in g D e p t. , 4301 W. B uckeye R d . , P h o e n ix , AZ
Neae
Street Address
City t Stele
Routing: C u sto m e r P ic k - u p
NO. 772 9 5 A
CODE
J- _ _
; 7.7295 A l ZI
CODE
Spec. Instiuetlons 1. P l a n t t o c a l l R e v lo n T r a n s p o r t a t i o n D e p t, o n e w eek p r i o r t o sc h e d u le d p ic k -u p d a te . (201).' 287-7054.
j '
PRODUCT (S)
Ham 1 5 .1 2 5 to n s SUPRA/r'S" bag p a l Ham. ROUND 98775
Cj
. Ton Price. Book
Ton Price PRODUCT SPECIFICATION
CODE 1705
CODE
c
Form:
Grind:
Moisture: -
Type of package: 50// T/M w h i t e b a g w i t h p r o d u c t name & C u s t. c o d e s : ROUND 9 8 7 7 5 /P 0 //.
Type of ear: T ru c k
Spec. Inst. 1 . G lue and p a l l e t i z e b e s t way f o r lo a d . Use 40X48 DFW p a l l e t s o n l y .
11
2 . Code bags as n o ted above.
3. S tre tc h w rap.
4- C o f A in c lu d in g a sb e sto s to be se n t to :C h e ry l M artin , Q .C .D ept.by p la n t, "T his lo t
c o n t a i n s no a s b e s t o s u s i n g CTPA J 4 --1 t e s t m eth o d : on C o f A.
--
SPECIAL DOCUMENT MAI LING
SALES DEPARTMENT INFORMATION
Order Acknowledgment: Invoice: Other:
Shipping Notice: P l a n t t o c a l l M rs. B etty L en art w ith sh ip in fo . 201-287-1400 E xt. 7311.
BILLING
Branch:
Salesman: A l
Industiy: Z 1
Freight:
Weight: Taxable:
Dale: _ 8 / l 0 / 3 _ r t
Commission to:.
Amount Of Commission:______________________________
ADD: S p e c .I n s t - / / 4 . 5 -2 5 -8 4 mh Terms: CHG: P hone//. 3--26-85m h ADD: S h ip n o t i c e . 5-23-86m h Discount: CHG: B i l l - t o - a d d r e s s . 1 0 -9 -8 7 a h
LEHMAN 01652
Invoice copies. Bill of Lading.
CUSTOMERSPECIFICATION SHEET
NO. 99810D
Ship to: C yprus I n d u s t r i a l M in e r a ls Co. Los A n g e le s CA
t,o<n 29 S o . P l a i n f i e l d J J J
. OR.
FOB S a m e
Bill tp:.
C y p ru s I n d u s t r i a l M in e r a ls C o .. PO Box 3299. Englew ood CO 80155
Natte
Street Address
City & State
C y p ru s I n d u s t r i a l M in e r a ls C o ., PO Box 23931
tn- C/O D a rt W arehouse C o r n ,.
1430 S. Eastm an A venue. Los A ngeles
Name
S ited Address
City & State
Routing: M otor F r e i g h t C o l l e c t C a r r i e r to c a l l 24 h o u rs i n ad v n ace f o r d e l i v e r y ap p o in tm e n t 213-264-1011
Spec. Instructions Send f r e i g h t b i l l t o C yprus I n d u s t r i a l M in e r a ls C o ., PO Box 3299, E nglew ood CO 80155
PRODUCT (S)
Nflmp Tons and m a t e r i a l a s o r d e r e d
Name.
Blend:
Ton Price Ton Price Product s p ec ific a tio n
Form:
Grind:
Type of package: 5 0 # T/M Bags w i t h p r o d u c t name
Moisture:
Type of car: T ru c k
Spec. Inst. i . G lue and p a l l e t i z e 1 to il p e r DFW p a l l e t . LIGHT GLUE ONLY. 2. StretcT w r,ip. 3. M ill to m a il 4 th copy o f B/L to s h ip to a d d re s s ; m ail 5 th copy to Englewood o f f ic e .
SPECIAL DOCUMENT MAILING Order Acknowledgment: Invoice; Other:
Shipping Notice: BILLING
Freight: Extras:
Weight: Taxable:
nnr 7 -3 -8 7 m h
SALES d e p a r t m e n t in fo rm a tio n Branch: Salesman: Industry:
Commission to: Amount of Commission: Terms; Discount:
LEHMAN 01653
CUSTOMER SPECIFICATION SHEET
wo- 6 1 1 2 9 .A
Invoice copi*.
to. N a ssa u C h e m ic a l C o rp . T ren to n , NJ
Bill of Ledine.
rcnm 29 S o . P l a i n f i-e---l-d----
.OR,
.FOB P l a n t
r
g[li N a ssa u C h em ical C o r p ., 1008 W h ite h e a d Rd. ~ E xtansion- T re n to n - NJ 0S638 * ______ _ _
"' N>ac
" S u e Addiesi
' ! City S t c ^
y CODE
f
Ship N a ssa u C h em ical C o r p ., c fo T r e n to n I n t ' l W a reh o u se . 200 K e ls e y A ve. . T r e n t b n
t.
N asc
' ' ! Street AddrcM
`city * Stete
M J fr
rin..
`J
CODE
Routing; M o to r F r e i g h t C o l l e c t v i a L e s t i c i a n
V.
L
Spec. Instruction*
f
t-
,PRODUCT (S)
Hame 12 t o n s SUPRA/b a e oaL . Haim
Blend:
. Ton Pile* Book
_ Ton P ile*. PRODUCT SPECIFICATIO N
t
__ CODE,-
r
CODE;
1705
Form:
C'lnd:
Type of package: 5 0 # T/M b a g w i t h p r o d u c t name
Moisture:
'
Type of cer: T r u c k
Spec.Inst. 1. G lu e an d p a l l e t i z e 1 to n p e r p a l l e t .
2. S tre tc h wrap.
3 . Code p a l l e t f a c e s : CODE 9 8 0 .
.
r j 0 ' C . . ' C / Q . V j t ' l J * <* f i o 3 & Z ( Z
SPECIAL DOCUMENT MAILING
f P P L - i t l V errJ
. ' *-
1
SAi FS DEPARTMENT INFORMATION
Order Acknowledgment:
Shipping Notice:
Branch:
Invoice: Other:
.
B ILLIN G
Salesman: A4 \ Industry: RO
Freight: Extras: Weight: Taxable:
Dato:
Commissari tot
Amount of Commlssi&n:
Terms:
blscuntt
LEHMAN 01654
Invoice '.opies.
CUSTOMER SPECIFIC ATIO N SHEET
no. 04505 C
sh)pto.
A v o n P r o d u c t s , I n c . ______________
Bill of Lading.
ttnni 2 9 - S . P l a i n f i e l d _______ ._o__r_.__________
Poe PI a n t
tp';n__ A von P r o d u c t s , I n c . , P . 0 . Box 9 3 3 , R y e , NY 1 0 5 8 1 A t t n : A c c t s . P a y a b le
Mame
Street A ddrtis
City At Slate
tSnh-lp S e e B / L ' ' Name
: Street Address
City it Stale
-Vuk5.rflfiiJ!il i l t A & t & i i
Routing: s h i p v i a t r u c k f o r e x p o r t , f r e i g h t p r e p a i d p e r B / L .
spec, instiuctions S en d f r e i g h t b i l l
to : Avon P ro d u c ts , In c . P .0 . Box 933 R y e , NY 1 0 5 8 1 A ttn : A c cts P ayab le
PRODUCT (S) Name T o n s a s o r d e r e d SUPRA T A L C , E x p o r t B a g s , "S "
TonPrice S p e c i a l
code
Name__________________ Blend:
_______________________________ _______ Ton Price_________________ CODE PRODUCT SPECIFICATION
Form: Type of package:
Grind: 50# Bag w ith p ro d u c t name.
Molitura: Type of cat: T r u c k
spec. inst.
1 . Mark bags as in d ic a te d on B /L . 2 . P a l l e t i z e d on DFW. p a l l e t s a s s p e c i f i e d . 3. S tretch w rap
SPECIAL r.ncDMENT MAILING Oidei Acknowledgment; E n g le w o o d invoice: E n g le w o o d Other:
shipping Notice: E n gl ew ood
b il l in g
SALES DEPARTMENT INFORMATION Blanch: Salesman: 10 Industry: Z i
Freight: xtra$:
Commission to: Amount of Commission:
Weight: Taxable:
Terms: N e t 3 0 D ays Discount: p i t - R e v . 2 / 2 5 / 8 6 KMS
LEHMAN 01655
STRAIGHT BILL OF LADING - SHORT FORM --ORIGINAL'--Not Negcrtrible
HECErVED,subject to the classification* and riffs in effect on the dale el the issue of this Birl of LadinG.
the property described belowInapparent good order, exeePt at noted (contentsand condition of eontents of packages unknown), marked, consigned, end destined es indicated below, which saidcarrier (the word carrier being understoodthroughout this contract as meaning ony person or corporation
In possession of the property under the contract) a&rees to (flrry to ru uiual place of delivery at sard destination. If on its route, otherwise to deliver to
another carrier on the route to said destination. It is mutually agreed, as to each carrier of all or any of said property overall or any portion of said
route ^o destination, pnd as to each party .at arty time Interested In ell or arty of saidproperty, that every service to be performed hereunder shall be
Osusbsjseicfitcia^o.tl*o1i1f4^1i1netefrfrercyt^denndtchoenddaittieonhseroefojfh,ei'fUthniisfoIrtme mDiolmorcratrrcaiSl-twraaigtehrtsBhrirplmofenLta,doirng<2s)eint ftohrethap1p1l)icinabOleffmreoietoi.rScoaurrthieerrcnl,aWsseifsitcearntioenndorNtrarrniofifSitFrtehiigshits
a motor caerjer shipment.
f.
5h|pf hereby certifies that he Is familiar with all the terms and condition of the said bill of lading, including thaon the back
thereof, let- forth ip the ciasiiffcatron or tariff which governs the transportation pf this shipment, and the sard terms and conditio#*
. atret hImeraehbuy augmreaeJd t..o. bSwy.. thIue shipperandahchjcuei*p.tmedI fo_ r, himsMe|lff_a_njdIh.Lis. assigns.
y
SHIPPER'S NO.
8 6 6 2 5 /8 6 5 9 9 /8 6 6 02
r/i.
r-
//
" AGENTS n o .
SOLD TO t ` /
i . V '. A V W .
.'
- - ///
' / / CONSIGNED TO AND DESTINATION
//
r AVON C /O REGIONAL CONSOLIDATORS
5 5 VAN KERAN AVS
JERSEY C IT Y , N . J . OR AVON C /O
SLSMN OUHCUST. NO. CUST. ORDER OATE CUSTOMER OROER NO. FROM: C Y P R U S CVPrusrntfustria! Minerals ComPanV F.O.B.
SMS EXPRESS 1 5 0
u SOFFERN, N .Y .
CUST. REQUESTS A*ARR.
SHIP WEEKOF .
CAR NUMBER
ORANGE A V E .
"Shipper's imprintin lieu of stamp: non pan of bl| of ladino approved by the Internate Commirc* Commiuioir."
DATE SHIPPED
At-,S . P L A IN F IE L D , N . J .
201^055
COLLECT
s p i D R IVER : T h is i s a m a s te r b i l l o f la d in g to c o n s o lid a te tw o o r m ore o rd e rs *
CE 5N P L e a s # s i g n e a c h i n d i v i d u a l B / L i n a d d i t i o n t o t h i s m a s t e r * T h e y w i l l b e u s e d
IT A R.
to in v o ic e o u r cu stu m er* Copy # 3 f each o rd e r w i l l be a tta c h e d to f r t * to
L g a m o op
pg? a ^ f 4-vrf a. R /!, a p a y nil
QTY.ORDERED
ITEMS BETWEEN DOUBLE LINE?ABE NDTpAhT D F b/L
product no.
QTY. SHIPPED
BAGS
TONS
BAGS
TONS
i 4 o BAGS GROUND TALC
11/6/Sk cc*<mt*k1oot>Y`npenTS^iiptti*obMai}pnbllislmUAwjiMrctcc,siitiiJfnbnijmtrIbsotlljmlifi*hftcSibNcal*BfuCjU|fIlnreliiQ>ioildDoonnrfgtrntrc.7inoltooiioddrOliminuhCAgi.otionilIlindIplMdibtrifiiriiuvlmwihyunill--)
CvPtinlAAinri!
(SilnMwiOlContigiurl iilt*c*h,iuVni.K-Ti olo*ttxPCnprnSttifdy, wiit*o
iinofoappplfrcInsinyptninrmcriinbrtV0,h1tioinM.--
S P L IT : A V O N , 6 9 0 1 g o l f H D , MORTON GROVE, I L .
AO b g a * code 0 - 0 7 7 5 - 1 , po I 5 8 5 I , lo t S 0 7 l8 4 V ,
2 ,0 2 0 #
(eTrWbl~d*Bgirnnitiauiniflpnhlp*tVld).Klneiriltpl
2 0 b g a . code 0 7 ^ 7 , po 6 1 2 9 r e i . E , l o t S 0 7 2 f
1.01Q #
ThliCk1i leadodlncompliencitti
A VO N , 1 7 5 PROGRESS P L A C E ,S P R IN G D A LE ,O H IO 80 b g s . o *d e O-O78O - I,p o 1 5 8 1 5 , l o t A 1 02 542
* t,o 4 o #
1)iiidiVmtl iicirittllydwiibit
SSnsSt!
*Ib.
PAT.T.ETTTEn ON U DFW P A L L E TS l L p l b s .
NO. PACKAGES
KIND OF PACKAGE. DESCRIPTION OF AHTICLES, SPECIAL MARKS AND EXCEPTIONS
"M' tiifolAUBnoJi,toiinltLlooduinref.dInlflirttti*f-lh-,-It WrGHTlSUB.TOCOFtJ CLASSORRATE
bags gr ound talc - com pacted into pe ll ets 1 * 1 0 8 5 0 . 5 E BAGS GROUNDTALC TESTING NOT LESSTHAN 99%THHU 200MESH SCREEN
BAGS GROUND TALC OTHER THAN TALC TESTING NOT LESS THAN 99XTHHU MESH SCREEN
7,070#
q ffig H o a n a a B tx p a c k in g l is t s BAGS GROUND TALC
TALC, CRUDE
attached to f r t .
5#
OIATOMACEOUS EARTH
*lf the shipment moves between two ports by a carrier by water, the law requires that the bill of lading shall state whether it is "carrier's or shipper's weight". NOTE--Where tha rata is
dependent on value, shippers are required to state specifically in writing the agreed or declared value of the property. The agreed or declared value of the Property is hereby specifically^
stated by the shipper robe not exceeding
per
' Ajent R EG IO N A L c o n s o l i d a t o r s
Cyprus Industrial Minerals Company Shipper Per _
Per
Perm anent Post Office address of shipper ENGLEWOOD, CO. 80112
LEHMAN 01656
/fe/M U
CUSTOMERSPECIFICATION SHEET
Invoice copies__ Bill of Lading__
Ship to: K r a u s C h e m ic a l Co. E. P ro v id e n c e , R I
imro 29 S o . P l a i n f i e l d
B ill tp: K r a u s C h e n d r a l C o . .
Neme
OR.
fo r P la n t:
156 V a l i e v S t . . ..E , JBrov id e n p e . R I-- Q 2914
Si re ti A d itesi
C ity It State
tS^ ip K r a u s Pli pm i r n1 En . , T if i V a l l e y S t .
F . J P rrrv id p n f P . RT
Hume
Street Addici*
City & Srctc
' no. 4 8 5 7 5 A
h CODE
i.
! y? 7 ^ A 1
\ . CODE
71
Rooting: C u sto m e r P ic k -u p
Spec. Instructions
f'. r
6V-; ti; i.
PRODUCT (S) Name 12 t o n s S U P K A / ^ S " b a g p a l Name.
Blend:
Too Pii ce___B ook__ Ton Pilce_________ _ PRODUCT SPECIFICATION
Form:
Grind:
Type of package: 5 q# T/M w h i t e b a g w i t h p r o d u c t name
Moisture:
Type of cat: T ru c k
Spec. Inst.
i . Glue and p a l l e t i z e 1 ton p e r p a lle t. 2. S tre tc h wrap. 3 . CERTIFICATION OF ANALYSIS MUST ACCOMPANY SHIPMENT.
CODE . CODE1,
i7ns
SPECIAL DOCUMENT MAILING
Oidei Acknowledgment:
Shipping Notice:
Invoice:
Other: Fielght:
BILLING .
Litias:
Weight:
Taxable:
nat,,- 3 /1 0 /8 3 r t
SALES DEPARTMENT INFORMATION
Branch:
Salesman:
Al
Industiy:
ZI
Commission to:
Amount of Commission:
Terms:
'
Discount:
LEHMAN 01657
K . h e & -'
Invoice copies Bill or Lading.
CUSTOMER SPECIFICATION SHEET
Ship to: B . H - K ru e g e r F a irla w n , NJ
NO. 05632 A
Form:
Grind:
Moisture:
Type of package: 5 0 # T /M w h it e b a g w i t h p r o d u c t n am e
and c u st- code: 4435/P0#
Type of car: T r u c k
_.
__ .
.
Spec. Inst. 1 . G lu e an d p a l l e t i z e 1 t o n p e r p a l l e t , o r b e s t way f o r lo a d . 2. S tre tc h w rap. 3. C e r tif ic a tio n of A n aly sis m ust accompany shipm ent. S ta p le envelope to B/L.
SPECIAL DOCUMENT MAILING r Order Acknowledgment:
Shipping Notice:
Invoice: Other:
" BILLING
Freight:
Weight: Taxable:
n>tg- 4 /1 9 / 8 3 r t "l 1
SALES DEPARTM ENT INFORMATION Branch: Salesman: A l Industry: Z l
Commission to :_______ Amount Ot Commission: Terms: Discount:
LEHMAN 01658
- , . - > 1*
Invoice copies ^
CUSTOMERSPECIFICATION SHEET
NO.. 07126 A
Ship to: B r i s t o l- M y e r s Company I n t ' l D iv .
B |ll qf Ladine______ _
-29YTw '.ll. s o u t h P l a i n f i e l d
na 27 r Grand Is la n d
.FOB. P la n t
tp|11 B r i s t o l- M y e r s Company I n t ' l D i v i s i o n , 345 P ark A venue, New Y o rk , MY 10154
TTTT
Sirejt
paya&f'fe* S ifth F lo p r
Ship B r i s t o l- M y e r s I n t e r n a t i o n a l G ro u p , 42 M a y fie ld A v enue, B ld g . 4 4 4 , E d isp n ,N ^ ^ ^ ^ ^ >i*^&^db^^?d5-
' " ' Nurse
'
S t r u t Addicaa * "'' ' ~ ' ' !' '
City & Stale
IJtSS
Routing: V ia t r u c k to E d is o n w a re h o u se f o r e x p o r t; F r e i g h t COLLECT.
Spec. Instruct!on's
Send f r e ig h t
b ill
t o : B risto l-M y e p s. Company I n t ' l
345 Fnrk Avenue
New Y o rk , NY ioiSA
A ttn : Accounts Payable
--` 11 `
11th Floop II .1, i iHi I I
D ivision
PRODUCT (S) .
,,name Tons a s o r d e r e d O lym pic T a_l c , DF* W, "S ''
Ton Price S p g C ;L a l
Name^________
______________ ________________ __
Ton Pilp* i, . i
0)
Blend:
p r o d u c t SPECIFICATION
CODE CODE
Form:
Grind:
'
Type of package: 50 l b . e x p o r t b a g w i t h p r o d u c t name
Moisture:
Typoot car: T r u c k
Spec. Inst. 1 . DFW P a l l e t s 2. Stretchw rap
. 3- Mark b ag s as in d ic a te d on B /L.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment: E n g le w o o d
Shipping Notice: E n g le w o o d
Branch: . '
Invoice: E n g le w o o d
Salesman: 11
Other: A d d e d L o c a t i o n 2 7 - G ra n d I s l a n d 9 / 1 6 / 8 5 kMS 5 S
Freight: i n l a n d F r e i g h t
tndustiy: Z1
Commission to :. ..
^
(T-.as:
Amount of Commission: .
Weight:
Terms: N e t 30 Days
Taxable:
Discount:
nat- R e v - & R ety p ed 7 /8 /8 5 KMS
LEHMAN 01659
Invoice copies..
CUSTOMERREIFICAT1QH SWEET
Ship to, S . B l a c k L t d .
NO. P 0 4 9 2 A
Bill of Lading.
rT - v i-jM.* >
"'i' '
finm 2 9 - S . P l a i n f i e l d
-- <?R,,
FOB- P la n t
- ' i n -
,' f
to'11 S . B .la c k L t d . , 3 0 / 3 1 . I s l i n g t o n G r e e n , Lon d on M l 8DU E n g l a n d , U ,K .
!. -v;-:.
?- y'-'-.'F.' `
' ..... Name'
"" ' - ' S ttect Address
5
State
r- < w i - w - Trr.. Jll,44*Ill^ n w v ' ^ ' V ^
tS^ lp S e e B i l l o f f a d i n g Namf
Street Addtes?
'
City'iS ia ie
t .i....;.V........*.. i `
TT^T: .tBITT' U U'Jw I"..1'Jl"r
I
CODE
.
Routing: C u s t o m e r t o , a r r a n g e f o p p i c k - u p a t p l a n t Spec. Instructions
'.^vl : ; ; -v: *]j
-- \ . . v
.
j- ' ., . ..
.
"
.*}'{ ,
PROOUCT (S| Nanm T o n s a s o r d e r e d S u p r a f i n e , PPW " S 11
=RS=
i'--:/. ''-"V: [y
Ton Price. S p e c ia l
L V-
--------P
Name_________
. . . .-- r......... Ton Pi ice.
!"; .. '-V-is mr.-v-*.-:..
-- e o p E y ^ p y y'-,
PROOUCT SPECIFICATION
Blend:
Form:
Grind:
Type of package: 5 0 # E x p o r t Bag w i t h p r o d u c t n am e.
Moisture: Type of cpr:
spec.inst.
l . P a lle t iz e as s p e c ifie d p e r B i l l o f L a d in g . 2 . M ark bags as n o te d on B i l l o f L a d in g . 3 . S tretch w rap .
.^ M T tw
SPECIAL DOCUMENT MAILING
fo n
lk < P o ^
SALES DEPARTMENT INFORMATION
Older Acknowledgment: EngleW OOd
shipping Notice: E n g le w o o d
Branch:
invoiceOther:
Englew ood
BILLING
Salesman: 1 3 Industiy: H
'.
Freight: extras: S t r e t c h w r a p
Weight: Taxable:
Date:. i i n m
.. KHs
Commission to: C T M -U -K . h a *
Amount of Commission:
`i * -- ___ ,_________
Terms:
NET 3 0 DAYS
Discount:
LEHMAN 01660
CUSTOMER SPECIFICAI IONSHEET
NO. 03400 A
Invoice copies. Bill of Lading.
Ship to: A m e ric a n S ta n d a r d I n c . T re n to n NJ
29 S o . P l a i n f i e l d
OR.
.FOB. P la n t
t^;11 A m erican S ta n d a r d , I n c . , US P lu m b in g P r o d u c t s , PO Bj x 8303. T re n to n , NJ
Nscnc
Street Addrevt
City & Stale
08650 A ttn :P ay ab l
tsnh.lp A m erican S ta n d a r d , I n c . , OS P lu m b in g P r o d s . , K lo c k n e r R d ., T r e n to n , NJ
Nane
Sneer Addita*
City St S u i t
Routini: M otor F r e i g h t C o l l e c t v i a Dameo T ru c k in g Co.
3p E & t F i j
/fj-o O C v * f -
T/ttf/#-
c fiente n y
5Pec. Instructions
PRODUCT (S)
Najna 24 to n s STAEWHITE 2 0 0 /b u lk Code 4-10-1300
Name.
end:
Ton Price _ B L Ton P ric e _________ PRODUCT SPECIFICATIO N
Form; Type of package: B U L K
Grind;
Moisture:
Type of car: Tank T ru c k
Spec. n,st. 1. Load t r u c k to c a p a c i t y .
SP E C IA L DOCUMENT M AILING
SA LES DEPARTM ENT INFORMATION
Order Acknowledgment:
Shipping Notice:
Branch:
Invoice: Other:
BILU N G
Salesman: Industry:
A4 CO
Freight:
Commission to :_______
as: Amount of Commission:
Weight:
Terms:
Taxable:
Date:
. Discount:
1 0 /1 3 /8 3 r t____________
LEHMAN 01661
Invoice copies________________ Bill of Lading___________________ ,,lE 29 So . P l a i n f i e l d tp-11 P o ly m e r I n c . ,______
Name
(S,?llp P o ly m e r I n c . .
Name
Routing: C u sto m e r P ic k - u p
Spec. Instructions
CUSTOMER SPECIFICATION SHEET
NO. 36350A
Ship to: P o ly m e r I n c . . (Was G e o rg ia P a c i f i c ) F a rm in g d a le NY
OR_____________________________________ fob P l a n t
110-120 Adams B l v d ., F a rm in g d a le NY 11735
Street A d d ttii
City fc State
110-120 Adams B l v d . , F a rm in g d a le NY 11735
Stteet Address
City At State
PRODUCT (S)
Name Tons a s o r d e r e d M ls tr o n ZSC-VM/Bg P a l ______________ Ton p ,w
Book
Name____________________________________________________________________ Ton Price_______ PRODUCT SPECIFICATION
Blend:
Form:
Grind:
Moisture:
Type of package: 5 0 # T/M Bag w i t h p r o d u c t name an d O u s t. C ode: AE 316
Type of car: T ru c k
Spec. inst. 1.' G lue an d p a l l e t i z e 1 to n p e r p a l l e t .
2. S tretchw rap.
.
3 . Code b ags and .a l l .'papernw ith O ust. Code as n o te d above.
SPECIAL DOCUMENT MAILING Order Acknowledgment: Invoice: Other:
Freight: tixtras: Weight: Taxable:
SALES DEPARTMENT INFORMATION
Shipping Notice:
Branch:
Salesman: M2
BILLING
Industry: LO
Commission to: Amount of Commission:
Terms:
Discount nDtartt-eo:- 6 -4 - 8 5 r a h ( R e v i s e d & R e t y p e d )
LEHMAN 01662
CUSTOMER SPplpJATlQH. 5HERT
no. 0 Q S H
t/
involi copiva,
* i-c.
0|ll LM lnj,
Shintoi C e r t i f l e d _ 0 h e j j l c i l 8 , I n c .
le ^jn iiiin s o n ` NJ "wr ' `
iltr. nom 23' S c . P-3, a i n f i o , L i N .I
.Oft.
*fi"i,T . F o e J ^ l n L
- *
''
gjLfci^ccil.^ , I ^ c . , 3?.QQ G arry , Rood,
Nii -
Sy.o, Adw - ^
,CtH?^x^lIa.wJ:aiUT.---- Qft-Q fln ^ JS ia.<L----
Nm.
Sw**r Aidr
'' ^
C lnnawiittfl'&n 00077
CliflifiT ' " --
-,--
' . * W B t m 6 & &
ftinnnniirw on WJ 05077 -cfijViui
Qou)jri|f. Mwfc,ou i'i- e i h t C o l le c t
.'
ipt. ipMiinjtit.ri Cue to rn a r t o a r r a n g e c a r r i e r
'" Ivi.!-'
. I S K lj . i - ; 5 .
F a p u x (S) 2Q- to n o , O r e a n /Bg P a l
------------------------ ..'-------- -------------B v;
fiPO:
Tort File. _ S p e c i a l
Tart Pile*. PrRrOnDmUiCiMTmSfAWtiCw l^EyIii,iC^A> TwIOdNiy
OOSi
Ftiiip:.
O lim i:
Tyaepr-psckoo: QP TAI ba with product panici .
Molnuipi
Typ*of car: ruclc
spoc..UHI, !. Gluo ami p a l l e r.taa 1 ton per DFM p u lia te
'
' I-.. Sero tellwrap.
,
3, C e r t if ic a t * o f analyu-ln to nocumpimy shipment - a t in : 'Lon-Looker.
mt et f i - K ;-'
. SPCC|AL DOCUMENT HAI UNO
C'li'vt Ac nn.iwjidemvnC
.
lavirte:
(Nh*;:
__
''.hi:
i :
.
ihpplltg Nitlco:
UlLLlHQ
SALEj DEPARTMENT: INFORMATION
Branch:
Salesman: A5
.
Induuiy: 21*.
Cconviccin to: Amtnii't-rti C.'.-.-timitilcn:
IV2 'd
One;
Discount: :lcf)h3jK W 3.'S lSD Fiiu
ha ::-
a im
LEHMAN 01663
Invoice copies.
Bill of Lading.
c ,,5 29 So P l a i n f i e l d
%" D a r t c o M f g , ,
Name
CUSTOMER SPECIFICATION SHEET
Shin.n- P a r te o Mfg. A g u sta GA
. OR.
PO Box 5867,
Street Address
POB P l a n t
A u g u sta GA 30906
City & Stare
.snhip D a r t c o M f g . .
Name
T obacco & C la n to n R d s . , ,Gracewood GA
Street Address
City & Stare
Routing; CR-Potom ac Y ard/SR S
NO. 20315A
C
Spec. Instructions R a te Ite m if 2 4 0 0 , T a r i f f CR3003D m ust a p p e a r on t h e b i l l o f and w a y b ill.
: .wT-.'ls
PRODUCT (SI
Name 8 5 'to n s S u p ra /B u lk
Ton Piim S p e c i a l
N ane________________________
Ton Price
^>lend: Form:
Grind:
PRODUCT SPECIFICATION SPECIAL INSTRUCTION if3 . P la n t to load car upon a r r iv a l a t S .P la in f ie ld . P la n t to a d v ise Gust. S erv ice upon a r r iv a l and lo ad in g .
Moistuie:
Type of package: B u lk
Type *CM: L e a se d h o p p e r c a r ACFX 59794 t h r u 59799
1. Load c a r to f u l l v is ib le c a p a c ity .
Spec. Inst. 2. P l a n t w i l l e x p r e s s m a il sam p le to T e c h n ic a l S e r v i c e s L ab, E nglew ood, CO, who w i l l t e s t
f o r L . O - I . , A c id S o l u b l e s , (%CaQ), O i l A b s o r p tio n (SRO) and S u r f a c e A re a. C om p lete r e s u l t s
i n c l u d i n g GEB, 200 Mesh S c re e n an d L o o se B ulk D e n s ity w i l l b e o b t a i n e d by p l a n t and a
C/A w i l l be m a ile d p ro m p tly from S .P l a i n f i e l d to : Mr. R .E rb , O u a litv C o n tro l S u p e rv is o r,
D a r tc o M fg ., I n c . , PQ Box 208, A u g u sta GA 30812.
:
---
I--
s rtu iA L DOCUMENT m a il in g
SALES DEPARTMENT INFORMATION
Older Acknowledgment: Invoice: Othei:
*V*
Shipping Notice: BILLING
Blanch:
Salesman: A3 Industiy: L0
Fi eight:
C^.tias:
Weight: ADD: R a te Ite m & T a r i f f CHG: T ons. 6-17-87m h
Taxable:
!0-31-85m h n.t.- 9 -1 0 - 8 4 mh
Commission to: -------------------------------------------------------
CHG: R a te & T a r i f f # 'S . lO~25-84mh
Amount of Commission:____________________ ______
!HG: B i l l - t o - a d d r e s s . l0 -3 1 -8 4 m h
reims- ADD: S p e c . I n s t , if2 . H -14-^84 mh ' CHG: S p e c . I n s t , if2 . l-8 -8 5 m h ADD: S p e c . I n s t , if3. 3-15-85tnh
Jiseount.cHG: g h i p - t o C ity & S t a t e . 1 0 -22-85mh
LEHMAN 01664
GRACE PLANT
R E E V E S B R O T H E R S , IN C .
P.O . B o x 431. R u th e rfo rd co n . N .C . 2 8 1 3 9 * T elep h o n e C 7 0 4 3 2 S 6 - 9 1 2 6
A p ril 28, 1987
CYPRUS IN D U S TR IA L MINERAL A ttn : T r a ffic Manager 651 M etuchen Road S o u th P l a i n f i e l d , NJ 0 7 0 8 0
Dear S ir:
. Because o f th e r a p id ly e s c a la tin g c o sts o f W areh o u sin g , la b o r and t r a n s p o r t a t io n , we f in d i t n ece ss ary to ask o u r s u p p lie r 's c o o p e ra tio n in u s in g d e s ig n a te d methods o f s h ip p in g to o u r f a c i l i t i e s .
We r e q u i r e c a r r i e r s who w i l l g iv e us g o o d , c o n s i s t e n t s e r v i c e , p ro m p t e x p e d it i n g , f a s t t r a c i n g and m inim um c la im p ro b le m s .
T h e re fo re , p le a s e use t h is l e t t e r as y o u r a u t h o r it y to ro u te a l l fu tu r e tr u c k S h ip m ents v ia C a ro lin a F r e ig h t C a r r ie r s C o rp o ra tio n .
S hould you have an y p ro b lem s m e etin g w ith t h is r e q u e s t, I w ould a p p r e c ia te h e a r in g fro m you as soon as p o s s ib le .
Thank you fo r y o u r c o o p e ra tio n .
^
S in c e re ly , 'REEVES BROTHERS, INCORPORATED
LEHMAN 01665
Invoice cqijies_______
B ill ot Lading
CUSTOMERSPECIFICATION SNEET
MO.9980pD (Revised)
^ tQ. CYMIN. / q USGO W arehouse . (Was G a rla n d )
D all'ks / 'ix
" '
'
Hrimt'-i 29- S o u th P l a i n f i e l d
OR.
FOB -P la n t
8111 tar- C y p ru s I n d u s t r i a l
*`
~ 'Natpe' " "
..Cyprus l I n d u s t r i a l
M inerals M inerals
- ,
/
C o .-P .O . Box 3419, E nglew ood, CO 80155
S" treet-A' d` d`ress
"'
'''.City & S tstc '. fr .
Co ' '
j.- V: -Aj-V-M
' f '-
:
' W" `" ' '
-i,5r- v *. ' i1
fnh--p c / o uc6; D i s t i "S vcs i
' 2271" F r e n ch S e ttle m e n t 'R&, D a l l a s , TX 75212-': .9 9 8 0 0
!!
Nauic
1 ^ S tret Adeltes s
' -v '"City It S i t te ' ..........
CODE ,. ' .
Routing: M o t o r 'F r e i g h t C o l l e c t .
I'
T !' Spec, instructions M ark B/L C o l l e c t . Send f r e i g h t b i l l t o 'Cyprus I n d u s t r i a l
M in e r a ls Co, P ..0 . Box 3419, Engiewo.od, .GO 80i.55V `
PRODUCT (S)
.
Name Tons an d '.m a t e r i a l a s o r d e r e d / b a g , DFW P a l , ^ S 1*
ym P(ice
,i
' :;.V- : >
T V .'V '. " ' '
I
,v / . -y'Y:
H .
' ' ' `V: '-`Vs ....... ..
C00.E
f -y
Name___________________________________________________________________ L-^Ton Price ^ ....... ..............
=^5= - . . . .
PRODUCT SPECIFICATION
CODE. ^ 1 "T
Blend:
Form:
Grind:
Type of package: 50// T/M b ag w i t h p r o d u c t -name
Moisture:
Type'of car: T ru c k
Spec. Inst/' 1 . P a l l e t i z e ' Qn DFW p a l l e t s . LIGHT GLUE-.ONLY
2, M ill to m a il 4 th eopy o f B/L to sh ip to a d d re ss.
3 , M ill to Telex w arehouse on ship d ate w ith t r a ile r # and
4 , S tre tc h wrap
-. '
X"
ro u tin g :
709017
SPECIAL DOCUMENT MAILING
Order, Acknowl edgitent:
Invoice:
Other:
Ip ft t-
? ;?*
Freight: Extras: Weight: Taxable:
SALES DEPARTMENT'INFORMATION
Shipping. (Jofice; S e e //3 a b o v e " e'
SL-
. BILLING !V ------- !----
*' .
v Branch: . Salesman:
ndustry:
.,. ^Cfj[nmisioMo4r ^ _ ^ -------------v . ; ---------------- - --------
Amount of Commission:
s * a s.. >- r ` :T^ms:
VV
-
Discount:
' . * LEHMAN 01666
CUSTOMERSPECIFICATIONSHEET
NO. O0628A
Invoice copies
Bill al Ladini
lip from
29 So. P l a i n f i e l d
OR
Ship to: F o s e c o C anada L im ite d G uelth O ntario Canada
FnR F i a n t
Po':1' F ra n k E . Dempsey & Sons L t d . , 47 D a v ie s A v e ., T o ro n to O n ta r io C anada
Name
Street Address
City It St e m4M 2B1
Ship to:
Foseco Canada L im ited.
Name
201 A lic e S tr e e t , G u e lth O n ta rio Canada
Street Address
City & State
NIE 3A7
COOE
00628 QE A0
. . COOE
Routing: C u sto m er P ic k Up t
Spec, instructions S h ip th ro u g h U n i v e r s a l C ustom B ro k e rs L t d . , 15 T o ro n to S t . , S u i t e 1100, T o ro n to O n ta r io C anada M5C 2E3
PRODUCT (S)
Name 20 Tons S u p ra/B g P a l
N am e___________________________________
Blend:
Ton Price Book ______ CODE
Ton P ile *_________________ CODE ' ' PRODUCT SPECIFICATION
Form:
Grind:
Type of package: 50# T/M W h ite Bag w i t h p r o d u c t name
Moisture:
T y p e o t car. T r u c k
Spec. Inst.
L. G lu e an d p a l l e t i z e 1 to n p e r DFW p a l l e t . 2. S tretchw rap. 3. E x p o rt Dec. & CCI m ust accompany sh ip m en t. 4. C e rt. o A n a ly sis to accompany shipm ent.
SPECIAL OOCUMENT MAILING
Oidei Acknowledgment:
Shipping Notice:
Invoice:
Other:
BILLING
Freight: extras:
Weight: Taxable:
nate- 7-24-86m h
SALES DEPARTMENT INFORMATION Branch:
Salesman: QF Industry: AO
commission to: F ra n k E - Dempsey & Sons
Amount o! Commission: Tei ms: Discount:
LEHMAN 01667
STR ^iqttT BILL 0,F LADING - SHDRT FDHM - ORIGINAL - Not Newtiable
REC^iy|p. subject to IhtelMiliCatpni and tatil'sin elleci or the date c* the toutol ihis Bill of Lading.
ihs property described below, in apparent good order. except as noted leomehisand eond'nion ol conienii of packages unknown), marked, consigned,
anpiMijUned In pqlsgiiion
as ol
iinhdeicparotepderbtyelouwnd,ewrhtitchcsoanidtrcaacrtr)ieargr(eiehsctwoeoardrreyar1r0ieirnbueisnugaluprjideecresidooddeliihvretrwyghiwoulidtdheitsleionnaiirieoeni.ialsorpneiannirnoguaten,yopiherpsrowniwor
corporation to deliver to
ro.unotglh*a1V0cadrersietirnpa.tniotnh.ea'rnodutaet
to to
leaaicdhdpaitritnye*iatiaann.yIiliimt emiunltuearlelsytedgrieneadl,laotriapnyeaocfhwcWarrpierroopferatlyl,oirheaineyvoefrysasiedrvpircoep1e0rtbyeopveerrfoalrlmoerdahneyrepuonrtdioernthoa/wn j'td
iubjfCl-'lp al-'tha Classifications i(n
farms affaci
aonnd-tchoenddaitlieonhseroefotfh.*!Uihniisfoitrma rDaiolmoresatircafSl-twraei.glahrtihBiilplmOlfnLia.doirnlg2t1eint ftohrethap1p1l1iianWOeffmicoiailo.rS'eoourjtihee*rncJ.aWsljehseteeryniQanridorIljlainriojlisj)Fryehiigshltj
^mfrarCa/fir-rshipmeni.-" '
''
'
. *- * .
' * ''
`
hipttgr hereby certifies ihai he isfamilier with all iheieffmandep^hnorisqfthf faid bijfof l^jng.m^^'ngihoj.ep^.i^
tb.fjqf, M' fprth in thi clatsif^alionor wtH which governsihe irant^f^Vpon pf this shipment. gjtfJthj
jjjw conditjoris
tra ^by agreed toby thf shipper and fcptpted for himslf andfiis si^ns. "' * ' * ,5'* 1 * ' **' 1 " v
'
SH IP P E R 'S NO.
86602
A G E N T S NQ.
s p L p jq
r $VQN PRODUCTS, IN C .
6 ? Q i GOLF RD.
'
MOUTON GROVE, I L . 6 0 0 5 3
pQN51GtyEQ T p AND D ^ T I^ ^ T IO N
AVON PR O D U C T^, IN C .
q i G l 'F E .
'
M ORTON G iO V E , I L .
LSM N O U flC U S T .N O ' O T fQ R p E R OAT CSTQ^Ep .fl.DER NO.'
04440
S 8 1 '
-- r.-f. :
* g o t t o * CypfuS Indittlr^fcJAnerili Company!
ftT .
, P ^A IJ^E L D , N ,
PLANT
L
c q s j. ^Q U ESf-S^**" --
i ^ ` ;U r 5 - 8 4
"eftpNPHHFB "
20T4P35
M p T p S f R T . .GPXjL E C T V | A R E G I O N A L G 0 N S Q L ip A T Q iJ S
PI
EN
C*
IT
COBE RGg:
i*
DTY.ORDERED
SAGS
TONS
O " 0 7 7 3 -l/ P#
TtmSb twen double"Lines re ndt pjartf b/l "
PRDpUCTND,
BAGS
SHlf?ytlEEK'Of~ -
DTV. SHIPPED '
- TNf
'
. ;f`irjBpni inleugfrtnpTnDtavari
|3l aj w in g approved by the InHrxlile
^sjl/jj'Ctirnniicjipn,*' ; DATESHIEFED'
U /6 /8 4
Lbiici isfiBi'BATare|nl-iiion
V--siu,pt'Bn--ilni-siHnnlW<taitclBclf'*lcfirtivlfjtnHc>fiirrrsn.iCmirsi itpitfiirri > I.f. (hit (Tilbnin"ritai*DuiBkbfTtpW* turpi m m pi ti*yirW iu **ft r**fei
KtfncgiPhftarri.>"*T#1**HTPff*p>ieQ^rRl> nKi>
40 1 .
E U P R A F IN O B / P A L O .0 E B G S : 0 - 0 7 7 3 - T .. P O #
^ot # g??* o i m v
49 1 .
* * p i H Cah)r
J a n 1 n K |a i i id M ^ l w n Mtiv
lmtfffrtMAQ. 1TS' S..iVkf-**
CwiinlAdwlna Bmrtt CphtSP^t
liitidtiawtnitiiB*(KPia^iiacB
_ITHjMW.tr*eBWrfhnF%Th1i!S,*tmWL iMEhhrfTJh,U.
iV...
IkNoOn,..PmAuRvjAiiiGiiE.US^ " * 1` " | c(n OF PAKAGE, pSRpTIpN DF ARTICLES. tPEIAL-MAHKS ANOfXCEPTIOpIS
"' weiGhtWub.T!cohJ
. Bp*rt Mmitii vA n f BR fii
26ic8 Ku*m
CLASSDR HTE' V i-'.', . Tr , - f* '
i O g S D . 5 # F ^ B P U I P T A ^ TESTING N T L I^ THN s e x THRU MOWSHSREEPI
. O . fln #
^ iia im N m j ii^ ^
r ^ F i i s j ^ ^ v i i ^ M i i r . c r c n ' , - ^
JT_:
fV- - , , *.LJ- ^ J-.1-1 .. '*** ------- `",
B A flgT A W m ilfes
TALCS, PRDE
`
'
'"
.
'
'
" ; -- . 'Ija ----7
s_L_ y .
` DlTOlpACEOUS ERTR T " '
------1-- ; - " T--'-- .---- ~" - . - - ----------- -----
tf ihp ahipmem m o m between tw o p o rn bv cafrr#i b y w a te r,th e law requires that ihp 11 of lading shall sttte whcther it is `^cairi^r'a pr shipper's weighi**. f J D T f -- Where the -reia <i d*p*nti*rvi o n value, ahippan re required lo Stai* aoecllica'Iy in w rillng m e agreed r j^edarad voiue of the property. T h e aprevd or declared vplye o f jrijp p rop an y is haraby specificaPv
^
LEHMAN 01668
STRAIGHT BILL OF LADING --SHORT FORM--ORIGINAL _ Not Negotiable
RECEIVED. Subject to the classifications and tariffs in effect on the dale of the issue of this Bill of Lading.
the property described betow. in apparent pood order. e*oepi k toted (contents and condition ol contents ci packages unknown), marked, consignee, no destined as indicated below, whicft said carrier (the word carrier being understood throughout this contract es moaning any person or corporation in possession or the property under the contract) agrees to cany to its usual place of defi^ry at said destination, ifon its toute, otherwiseto deliver to an other carrier on the route to said destination. Eti$ mutuallyagreed, as to each carrier of all or any of sa<d property over all or any poflion ofsaid route 10
destination, and as to each party ^
-- -----*' ------ ` " , J
**"' **
- 1--- ----- J -- 1-- *" " " l`` ` -- "
th e term s a rx f c o n d rt/o n s o f i f t e t .
___ ..
t.
. edoeton the date haraol, if (his is a rail or a rail'Weiar.shipment or (2) in the applicablemotor c
Shipper hereby cartHta* that he k famUlar whh m the Itrm i and condition* of Um said H1Io l M in g . Including thOM on the back Ihereol, *el
forth in the cte tlllcatlo n or Urfff which govtn o Ihe banaportation of this shipment, and the t*ld la n w and condition are hereby agreed to by
the shipper and accepted fo< Nmeelf and hi* aiaigm .
.
SHIPPER'S NO.
6623-
A G E N T 'S NO .
SOLD TO
i- ` ' Av o n P r o d u c t s , i n c . \ 6901 GOLF RD. MORTON GROVE,-XL. 60053
CONSIGNED TO AND DESTINATION
r AVON P R O D U C T S , INC. 6901 GOLF RD. JiORTON GROVE, IL.
YL '
.
L
slsm n our o u st.n o . o u st, o ro er date c u sto m er o rd er n o .
M4AL
6 1 7 9 RFL E
' W O * C Y P R U S Cyprus Industrial M inatali Company F.O.B.
CUST. r e q u e s t s
a<a r r S=SHIP
A rimI^
SH IP WEEK OF
Shippers imprint In leu ol narro: noi p a ri of bin ert M ing approvml by me W eraie
Commerce Connsamn.'
d a t e s h ip p e d
US
I~ *T t?,9 RO. PLATMFTET.P.W
-B I T -
-201403g
11 /6 /8 4
MOTOR FRT. COLLECT VIA REGIONAL CONSOLIDATORS
V.Sult&octiMtto StaadlltfonTtwdtna(-voifta*ni*;
CtdmWfiAvWttalif*nwthmittinaeeutoi+nrawttoih*ivyasJetKiVVtIo\Mn0rt-
fcItIVcaCUj-Mttrl.fihfroot?n:o.i aruLh (Wry, CcrVhyUjIftBf1)1UhtigMHDirrpaeflI!RwBinfuIMpiuy1
s
pi EH
CS IT
a . n. L -J
CODE
BGS : 0747
fP O #
. -- OTf* ORDERED
'it e m s b e t w e e n d o u b l e l in e s a r e n o t p a r t OF BA.
PRODUCT NO, '
CyprusMifStuai
" --:
r
m n 7 i 4 i A M :ri OTY. SHIPPED _ ______
r>pc**l_eaBtr**p(Wm a mt c
.-yJ,
BAGS
tons
BAGS j
TONS
^ ----------------------
i j h a f n CTIjvTALf l'?t o^ *Kpi1*1r *1prestrmen t 1"* tw t r - ,
"P v ^ S S ^ cflth ep i m y ifK itr^H r.
20 .50 SUFRA BG/PAL
CODE BGS: S 7 4 7 , PO#
LO T f
S07244
X 7 0 5 `r 20
-SO
is .
it P A L L E T I Z E D " O N " 1 U F W F A L L E T 3 5 L B S .
- -------
- - - f.
L ,- : . LTfp PA C K A Q S .
.'K U O OF PACKAGE. DtSCnenrO N OF A H T K X B, SFtO A L MARKS AND EXCEPTIONS
"a sL A o s o R b O N C rT A 'ix O M r A C Y E f f / O T a K iiiT a
.
-i ` VJGHT(S U B IO C O RI CLASS QR R A IE
.
LjT-Av-J,^ \ -i l-ui-.ni-'%i?.riV> r -j
: : ! Z b 0 . b # b a g s G R O U N D T A L C 'T E S T IN G R T L E S S T H A N % T H R U l 0 M ESH S C R E E N r .
' l^ p io #
1 -'
"
^ a A O S r O R ir N D T * L c ^ H iH - 3 H A N 3 y U X M iT m G = N C n :J- E S S T * F ilW K v F W U iia O E S H T a :R E .:
b a g s t a l c t a il in g s :
1 : " - ;
JA L C . C R U D E . : -
AT-*
' ____ -,
/ ... : ___ ?
J
-- --
tw .'W^-.Tr -:= \
; . ^ * * ~ - z - . ffiT D H A t O C R ^ irT H
yi'-'yA.- VT i-''.' -f?** -A-T* -r*..
-*tt the sniping mouesbetweentwoportebya earnertrywater, the lawreqiresthaf the bittof ladingshaftstatewhether tcamer'aorshiffreitewcighTNOTE -*--Wliae Wwietaa
:
dapendeol on wHje. shipper* we required tostateepecrficaftyInwritingtheagreedor declaredvalueof the property.The agreedordeclaredvalueofthepropertwn herebyapedtipeltyf
jmad byt.h..e..s.h.i.p.p..e.r..t.o. benot atoeeding
i . per
-
'
; lAfleni REGIONAL ' ///& /jC I I
n_. '
.< ?
'( '------- T -- . . . jper (*JCct/JHt ^7&Ti0hrC`Z j
-i
LEHMAN 01669
Invoice copies,
CUSTOMER SPECIFICATION SHEET
Mn. 04496 A
Ship io: AVON LOMA LINDA. PUERTO RICO
BMI of Lading.
2 9 - SOUTH PLAINFIELD^ H .J . OR.
' fob S o u th . P l.a i n f l e i d , NJ
B ill
to: AVON LOMA LTNDA. E .O . BOX 39T8. AOUADILLA. P .R . 00605
Nine
Siteei Address
City &Sisie
ts0h;lPAVON S E R V IC E CENTER, 1 1 1 M a l t e s e D r i v e , T o t o w a , New J e r s e y ( 2 0 1 ) 8 9 0 - 4 4 0 0
"Na-m--e
Street Addcei*
City it Stele
Routing: VIA TRUCK TO WARHOUSE PREPAID FOR EXPORT.
Spec. Instructions
SEND FREIGHT BILL TO CYPRUS INDUSTRIAL MINERALS CO* ATTN: INTERNATIONAL DEPT.
P .O . BOX 3299 ENGLEWOOD, COLORADO 80155
PRODUCT (S)
Name TONS AS ORDERED Name
vBrnd:
OLYMPIC TALC
Ton Price. BOOK
Ton Price. PRODUCT SPECIFICATION
Form:
Gilnd:
Typo of package: 50 # b a g s w i t h p r o d u c t name
Moisture:
Type of car: T ru c k
Spec. Inst. '
1* DFW PALLETS 2 . STRECHWRAP ' 3. MARK BAGS AS INDICATED ON B/L
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment E n g le w o o d
snipping Notice: E n g le w o o d
Branch:
invoice: E n g le w o o d
Other: "S h ip To A d d - & S a le s m a n Code C h n g d . 1 2 / 1 0 / 8 1 LLIWG
KMS
Freight:
^_>ras:
Weight:
Salesman: I I Industry: z i
/ Commission to:__________ Amount of Commission:____ Terms: N e t 30 DAYS
Taxable:
Date: 1 2 -2 8 -8 3 LS
Discount:
LEHMAN 01670
STRAIGHT B IL L OF LADING - SHORT FORM - ORIGINAL - Not Neptlible
RECEIVED, subject to the ctossifteotiont and leiifft in vffwt q thedate of Theintit of fhit Siftof turfing.
th#otofMnvdefctibdl>riovi,tn apparent flood'otdef.axceprat noted fetmtenta#r*devndiiion of contents ot packoget unknown). marked,eonttgned.
and detuned at invested Wav*. whleh #eidcarnet (the wotd ctrtiet beingundetttood throughout thh eonnett as meaningany parsonot eotpotaiion
tn possetlion of ih* ptopotty undet the eontreat)
tocarry to iti utuai pieceofdelivery #ttelddvttinaiion.Hon Its tout*,ethetwhe to deduct to
another eattier on the toute to caid dattnation. It it mutually agreed. ai tn each cattiet of *t! ot anyol saidptopetiy oifr all orany potHon of wiri
tout to destination, and as *0 ftaeh pitiy at *ny time imerettad in altat any of saidproperty,that every aerylce to c performed hetevndet than be
subject to all the taintsandeonditiont of theUniform Dotnattic Straight Bill ol Lading set forth (1) inOfficial. Southern.Wenetn and Illinois Frelghi
Ciatfificntloni in effect on the dvit htreef* if (Hit h to!) ot oeil'watf shipment,ot ISltn theapplicablentoio- carrier eitifle#Tfoc o* icifi if thit St
amotor canjet shipment.
ShipperherebycertifiesthathettfamUratwith>11theterrasmlcondhiontoftheMidbill ofMing,indudingthoseontheback
thereof.Mt forthihthedauHieationcmtairffwhichgovernsthetransportationofthisthipment.andtheuidtermssndconditions
reherebyagreedtobytheshipperandacceptedforhimselfandhitassigns,
SHIPPER'S NO.
86599
AGENT'S NO.
SOLD TO
r
AVON PRODUCTS INC. 175 PROGRESS PLACE SPRINGDALE, OHIO
CONSIGNED TO AND DESTINATION
r
AVON PRODUCTS INC. 175 PROGRESS PLACE SPRINGDALE, OHIO
SLSMN OUR CUST.NO. CUST.ORDER DATE CUSTOMER ORDER NO.
04510 9^21-- 84 15815 FOOM: C Y P R U S CyprusIndustrialMineralsCompany] F.O.B.
CUST. REQUESTS
A=ARR _
,
5-ships 1 0 / 2 9 / 8 4
CAR NUMBER
SHIP WEEK OF
"SMpparli imprint inImo d1starrip;noit psn d bill of lading ^proved by the Intentale Commerce Cemmhdion.1'
DATE SHIPPED
AT:#29 S O . P L A I N F I E L D , N . J
PLANT
2014035
MOTOR FREIGHT COLLECT VIA REGIONAL CONSOLIDATED
s
pe hi C O D E B G S : 0 - 0 7 8 0 - 1 / P O # ? ST
A.
QTY. ORDERED
BAGS
TONS
ITEMS BETWEEN DOUBLE LINES ARE NOT PART OF fl/L
PRODUCT NO.
BAGS
QTY. SHIPPED TONS
11/6/84
Sabini u Socilon1ot egiMiionf
O1vawttftiuUutmfefllaoMt Undwmj. r-f HVuiat UunflilfMw, gVriiihtueml NMOMMiHVidoni tPigi*t
rtOtynlffTifIlhBd1lo.otwMfhlin*t#gWnriIitMoip*n*Ufmrttininiat.tt|tk*aittkub-kot*jlWripdMiit
epwwladiatd
fEipuwi ICttoipiorl
80
2.
LTALC 400 USP BG/PAL
1856
80
2
0787CODE BGS: O- O I/PO#
LOT # A102542
Avail orC*>*f flo afama few. vttoviBflvn
rit *t aPOadlarilrit.
CwpiAWooctir
__tot irlaoM McaMlioiK- niVi h M m n tt teiiom U0.JB w M0.71 U n o t O.e.t. II S R--
tRkVMpwHae*noc#t oaehUri
-\\
CliMmotinmwyM>inii_it_A_ti _ _Ei-mant.
D P wllin ISA l.p
fian-fitiKiotjn,iomjl ftcidif vLtitw
P A L L E T I Z E D ON 2 DFW PALLETS 70 LBS.
hi B*h ffenqsl'r'i il
SfefltfoH^h*t'rili. IMVI *i Pt I
NO. PACKAGES
KIND OF PACKAGE. DESCRIPTION Of a r t ic l e s .SPECIAL m a r k s AND EXCEPTIONS
sisA s r o u n d t t u x ^ a a ir m
r a o g s o T i # BAGS GROUND TALC TESTING NOT LESS THAN M X THRU 200 MESH SCREEN
Z.
*TvetOHTcave.to con j c la ss Or r a t e
K
7? --i_t //_*.
+ n.*'i '-w / . r r .
. 4,040#
^BAG SO RO USU) TWJC 'OTHX3>fAN TALCTESTTN GNOTiSS TH N BT> tRUIiESHBCRN ^
BAGS TAt-C TAILINGS ^ ^ e M W ilD - T
.VF-f'
Tf i-> M.V
TALC. CRUDE
.. . . . .
-, -" ,, ^ m tW W aaw iB SlBU iT Si
rp rrif'
. r r L^ " *..-. -
~ T--- -f----- *- `
*H th shipmenf m M S beivwen two porti t>y c*tei t>y M in . th lew taquitet ther ihe bM ol ladina man stare wherhet il ti ''carrier`i or anippet's uveiti", NOTfe-l
depeodem on MSlifC, shipptrs era rtqulred to state specificali in avrtinfl th ggreed * detared eaiue of jho ptoperty. The agreed or deciared valve of hejrop$!?i_ls \
statedby rhv shipperto be noi eiueding
* ^
^
j1Apfeor^
LEHMAN 01671
LEHMAN 01672
CUSTOMER SPECIFICATION SHEET
~~no. 52440 A
Bill of Lading
W arren, RI
,, '9 So. P la in fie ld \.
i** juloyd M a n u fa c tu rin g Co. , Nene
on
130 F r a n k lin S t . , Slices Addilli
Fnn Tl& nt
W arren, RI 02885 City Si State
L lo y d M a n u fa c tu rin g C o ., 130 F r a n k iln S t . . W arren . RI
Name
Street Addteaa
City Si State
Routine M otor F r e i g h t C o l l e c t v i a P l y m o u t h R o c k tel. 8 0 0 - 6 5 2 - 2 7 6 6 o r 2 1 5 -7 4 3 -3 3 0 0
\ CODE
* 52440 A4 R0 ; CODE
\
Spec. Instructions
PRODUCT (SI
Name 20 to n a SOPRA/^s11 b a g p a l
Name
. Ton Price Book_ Ton Price---------- --
PRODUCT SPECIFICATION
Y
CODE --
t: CODE:-
-L Z H 5 -
Fotm:
Grind:
Type of package: 50# T/M w h ite b a g w ith p r o d u c t name
Moisture:
Typeofear: T ru ck
Spec.Inst. 1. G lu e and p a l l e t i z e 1 to n p e r p a l l e t . 2. S tretchw rap.
'
SPECIAL DOCUMENT MAILING Order Acknowledgment: Invoice: Other:
Freicht:
Weight: T enable:
SALES DEPARTMENT INFORMATION
Shipping Notice:
-
Branch:
Salesman*. A4
BILLING
Industry: RO Commission to:_________________________________
Amount of Commission:_________________________
D e le te : WCD Bag C ode. 6 -2 9 -8 3 mh Terms: CHG: K t g . 1 0 - 2 4 - 8 3 r t / m h
Discount
Date: 4 / 1 1 / 8 3 __ ----------------------------
,
LEHMAN 01673
CUSTOMER SPECIFICATION SHEET
wo. 20950 A
Invola copio*. Bill of Ladine_
hip*- F ra n k E . Demose y & S o n s, L td . L achine, Quebec, Canada
29 So. P la in f ie ld
m
.OR.
rna P la n t
tBoill F ra n k E . Dempsey A S o n s. L t d . . 47 D a v ie s A v e .. T o r o n to , O n t a r i o , Can. M4M122vJ)
Nuw
.
S u w t Addica*
City * State
i
. . ..
f
to lpJ x a n k E . Dempsey & S o n s. L t d . . 2380 4 6 th A v e .. L a c h in e . Q u eb ec. Can. H8T2P3f
Nose
Slicei Add
City WState
f
CODE
2Q950 AT Z1 CODE
Routing: C u sto m er P ic k - u p th ro u g h B o rd e r B ro k e r: XMPEX CUSTOM BROKERS, LTD. 407 M cG ill, S u ite 411
, M o n tr e a l, Q u eb ec, C anada H2Y2G3
Spec. Instructions
PRODUCT (S) Nome--2 Q _ to n s STTPRA/ "S" h a g p a l Warn. 1 to n SUPRAFINO/ "S " b a g p a l
A ftid:
Tor Price__Book. Ton PtIce B k PRODUCT SPECIFICATION
Forer.
Grind:
Type of package: 50# b a g s w ith p r o d u c t nam e.
Moliture:
Type of a n T ru c k
CODE CODE
JJP5
1706
Spec.Init. 1 , Mark b a g s : Supra-FEDCO 700 & Suprafino-FED CO 800 b o th w i t h L o t# . 2 . G lue and p a l l e t i z e 1 t o n p e r DFW p a l l e t . 3 . S tre tc h w rap.
/I/q7
yo
' SPECIAL DOCUMENT MAILING
S sorJ
7' ^ % SALES DEPARTMENT INFORMATION
Onta Adtnowladgmmt .
Shipping Notice:
. Bimich:
Inveite: Other:
'
Freight:
; ` Height ; Tsufcle: t i
?
-'
BILUNS
Seienan:
indu*try:
Al ZI
.
Commini to: --P ra n k P T tm pcay h tn w r ; T+A --
Amount of Commission: 7 . AT .---- Tarns: ADD: Broker's mail code. 1/25/82 rj
OMC 1/7/82 rt
. Discount . . ' '-
,' -
LEHMAN 01674
CUSTOMER SPECIFICATION SHEET
NO. 2 0 9 5 1A ( R e v i s e d )
Invoice coplee. Bill of Ldlng_
Ship to: F ra n k E . Dempsey & S o n s, L td , L achine, Quebec, Canada
,,f 2 9 . S o. P l a i n f i e l d
.OR.
fob R ia n t
Bill F ra n k E. Dempsey & SonSj L t d . , 47 D a v ie s A v e ., T o r o n to , O n ta r io Canada
Nule
Street Addreas
City & State
M4M 2A9
Ship T r n k . Dempsey & S o n s, L t d . , 2380 4 6 th A v e ., L a c h in e , Q uebec, Canada
fttfne
Street Address
City it State flg*r 3
Routing:' Cus corner P ick-U p
Spec. Instructions S h ip th ro u g h b o r d e r b r o k e r ; A f f i l i a t e d C ustom s S e r v i c e s ; 450 S te -H e le tie ' S t . , M o n tr e a l, Q uebec, C anada H2Y 2L2.
PRODUCT (S)
2 to ils S u p r a ^ 'S " Bag DFW P a l
Name. Name__ -
Blend:
. Ton Price Ton Price
PRODUCT SPECIFICATION
Form:
Grind:
Type of package: 50# B ags w ith p r o d u c t name
Moisture:
Typo of cal T r u c k
Spec. Inst.- 1. Glue' arid p a l l e t i z e 1 to n p e r DFW p a l l e t .
'
2. gtretCftw rap.
3.- Expoift D e c la r a tio n 4 CCI to accompany shipm ent-: M a il 1 copy each to C u st. S e rv ic e ,
' drid to B i l i - t o - a d d r e s s ab o v e; and 1 copy to broker?;
SPECIAL OOCMNT MAILING Order Acknowledgment: Invoice; Othet:
Fieighl: txtias: Weight: Taxable:
s a l s o ^ARtm e n t info rm ation
Shipping Notice:
Blanch:
Salesman: Q
BILLING
industi: Q
Commission id: .j.T apk.E . .Dem psey j_ S o ris ,, L .td ^
Amount of Commission', . 5%. ADDf S p e c ; I h s t i # 4 . l-2 4 -8 6 rah
,
Terms: gHG: S p e c . I n s t . # 3 . 6-25-86inh
CHG: S p e c r l t i s t ; #4; lU 2 0 -8 6 m h
Discount:
j
Date; 1 - 5 - 8 5 (R e v ise d & R e ty p d jmh
LEHMAN 01675
Invoice copies. Bill or Lading. TiSorBa ?9 S o . P l a i n f i e l d .
CUSTOMER SPECIFICATION SHEET
NO. 00498A
. . . V .. w a r n -
Shintn-C o lg a te P a lm o liv e ;C/ C o n tr a c t'.P k g .
' to to w a NJ
, ..
. .,-j aniiij
.OR.
.FOB P l a n t
TUt 'l<^
5 1:11 C o lg a te P alm ol i v e . C o . , Nume
PO Box 401,
Sriect Addicff
J e rs e y C ity NJ 07302
City ft Stw*
' -C o lg ate P alm o liv e CO/,
..
tSnh-lp C/O C o n tr a c t'P a c k a g in g C 'o rp ., 10 W est End R oad, Totow a NJ 07512
Nane
Select A d tu
City ft State
Routing: M o to r F r e i g h t C o l l e c t
'
.. C a r r i e r t o c a l l 2 4 'h o u r s i n a d v a n c e f o r d e l i v e r y a p p o in tm e n t
. 201-256-1020 Jim .Ward
.
. .'
Spec, Instructions P l a n t t o a r r a n g e c a r r i e r
. ' '
-'
PRODUCT <5) .
.. ' .
WaniB- 20 to n a S u p ra/B g P a l . : "
Name.
Blend:
Ton Pile*. PRODUCT SPECIFICATION
Forni:
Grind:
Type of package: 50# T/M w h ite b a g s w ith p r o d u c t name an d C ustom er Code: M6020
Spec. Inst. 1. G lue and p a l l e t i z e 1 to n p e r DFW p a l l e t .
2. Code bags as n o ted above. 3. S tretch w rap .
Moisture:Type of car: T r u c k
SPECIAL DOCUMENT MAILING
Order Acknowledgment
Shipping Notice:
Invoice:
Other:
BILLING
Freight:
Extras:
Weight:
Taxable:
Date: 2-12-86m h
i SALES DEPARTMENT INFORMATION
Branch:. . .
..
i Salesman: A l
Industry: 2 1
1
Commission to:. Amount of Commission:. Terms: Discount:
LEHMAN 01676
C , d .- '
Involo coole C t
Bill of LudIng.
> ft~ 1 ^
CUSTOMER SPECIFICATION SHEET
HO. lJbU A
Ship b: C o l g a t i t a m o l i v e Co. J-e r s e y|(C i t y , NJ
y ^ ? 2 9 S o. P lai-nffp.1 rf
tBpi:ll__ C o lg a te P a lm n H v e _Co. .
Ni#
.
.OR. , fob P l a n t
JO Box API.__ J e r s e y C ity . N.T 07302
Stfeet A d ln n
City k Stite
Ship '
to-.-- C o lg a te P a lm o liv e J o . t 74 B rand S t . . .Tersy C i ty , N.T
Kut
Street A ddict*
C ity ft Siete
Routing: M otor F r e i g h t C o l l e c t
fV}C]ytVl^Z$> 7^
C a r r ie r to c a l l 24 h rs i n advance o f d e liv e r y f o r dock appointm ent
(201) 547-2683 R ic h ie Geism er.
Spec. Instructions D e l i v e r i n a f te r n o o n s up u n t i l 2 :3 0 PM. P lant to arrange b e st c a rrie r.
w.~- ,
CODE
=x;. ? - \ J. .
?:M 36na a i zj ... CODE
I
j&.".:"-.'.
kr-.... j
Vs.--:.. ; V
& V" .'
W m" '! .
PRODUCT (5) Hum 20 to n s DOVER 5 0 . / "S " b ag p a l Nme______________________ ;________
m
. Ton Pri SPECIAL Ton Price___________
.:.:... . W i-K ' Kv/ CODE . J 7 V C'-V-V-ft.,':'"'-.->
i*Vj ... .. .
CODE;: !..
PRODUCTSPECIFICATION >Olfc. 5 *0 C o D />? 6 0 2 ^0
ti T n C z . <8 # 7 6 7 0
Form:
Grind:
Type of package: 50# b a g s w ith p r o d u c t name.
Moisture:
Type of ea: T ruck
Spec. Inst.
1. G lu e a n d p a l l e t i z e 1 to n p e r DFtf p a l l e t .
2 . Code b a g s "MtPG'T O , Lot#, P . 0 . # . f>f&OZG
3. L ot# to appear on a l l paperw ork.
r '""i j
4. S tre tc h wrap.
5. P re-shipm ent sam ple each lo t f o r custom er approval.
SPECIAL DOCUMENTMAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment: Invoice: Other:
Shipping Notice: To S h ip - to a d d r e s s .
BILUNG
Branch:
Salesmmi: Al tmtusby: Z I
Freight:
Commission to:_____ Amount ot Commission;
Weight:ADD: R tg . I n s t . 1 -1 6 -8 4 mh
Taxable:
nu,
V 7 /8 2 r t
TermsflHG.-Product, p r i c e , c u s t . code. 10/27/83 r t
Discount CHG: Ba g Code. 1 1-2-83 r t / m h .
CHG:Routing i n s t r u c t i o n s .1 1 /8 /8 3 r t
LEHMAN 01677
CHOMER P||P!AT|9if 5*J|iT
NO. 1 3 7 6 5
Invoice C|Df)|{s
............... fritteyj 3T~
-^!3Pr-
Biii pf L(jna_
,J.i.. ..- L i ,, . . j J . "
, JUU .1____J.J
-98-
SI11 COLOR TECHNIQUES1. INC . ________________ '
T- -- friffp -- ' " -
. S f ir p t ' A d jftjr S ~
TOMS RIVER, N . J .
'
..J l1
Ship COLOR TECHNIQUES IN C . N"*'
iSucer A^dtc4v
TOMS RIV ER , N . J . `'^ i 'Stte
M-,-..'-" 'CODE V t e . .
r.v.* .CODE.-.;
Routine
MOTOR EiREIGHT COLLECT V IA SHALLCROSS EXPRESS
Spec. Instruction; 1 1
.
V ' -te ;.
ite te v
tete?:
Jtete-. '
te
,,i.m
s
t
e ti.'n,
e.
...
PRODUCT (3) 1 (TON) SUPRAFINO
Nni=-- =___ ____ _
Nene.
>v *J 7 -
pprm;
Type or package:
Grind;
, Ton prie. _ _ Ton Price -- _ PRBBUBT SPECIFICATION
S V O W P ^ o ~ /Z
Moisture; TVP* flfSpi:
ODE
V'a.>w
CODE-.,J
.^.^ tlt-LIf..
* ScsrfifiPjHja -
o A / - t y
Spec. inst
!.. --^y
- 1^; J* !
SPECIAL DOCUMENT MAILINfl
Qroi Acknowledgment
Invoice:
Other:
Freight:
Shipping Notice: T77 TW
IH
Weight;
Taxable;
OM*r *I.W
i.. I. Lte " W k J 1?-
SALES DEPARTMENT INFORMATION
Branch:
Salesman:
Industry:
Commission tp: ____ _____ . ........ ............... .-- ............. .........
Amount f pmmission;
,___ _
----------
Tnns:
"' "
Discount:
LEHMAN 01676
Capias to:
SCHEP.
PLANT
'
SALES
BRANCH
(SET UP) ----------MASTER FILE
r:
APPROVED BY
PATE
ADDITIONAL INFORMATION:
APPROVE AND FORWARD
LEHMAN 01679
d o P f : H L IT
CUSTOMER SPECIFICATION SHEET
H0. 52301 A
Invoice copies. B ill of Ladine.
Ship to: E l i L i l l y & Co. R oanoke, VA
libiti 29 So. P l a i n f i e l d
nn
for P lan t
Bill tp:
E l i L i l l v & C o . . R oanoke M f e .. 4411 H o l l i n s A ve. N .E . , R oanoke, VA 24012 ! d
Nine
Street Address
City Si State
*1
Ship to:
E li L illv
& C o.. Roanoke M fg..
4411 H o llin s Ave.
R oanoke. JZ_______ 1 ,^5 2 3 0 1 . Al ' Z l -
Ktnc
Street Address
City & State
F ^ oH xoob . ,
3 7 $^ Li Mg ^
Routing: .M&fco r--F i c i g l i c - C u l l u i L v i a - --
Di r sr on
e.t=Il.T n I1P1 I'TTVli Z\'S*r Pr*4M^ 9-n n
-SV ^ -
Spec. Instructions
i*< M '
: .
.
PRODUCT (S) Name 20 t o n s SUPRA/ "S" b a e n a l Name
w Blend:
S p ecial Tnit Pilea PRODUCT SPECIFICATION
cofBS*?^-- '' vr~ * * '\ /
Form: Type of package: 50# b a g
Grind:
Moisture: Type of car: T ru c k
Spec. Inst.
f 1. G lu e and p a l l e t i z e o n e to n p e r DFW p a l l e t . 2. Code bags HP-0033.
3. S tre tc h w rap.
,
SPECIAL DOCUMENTMAILING
Order Acknowledgment:
Invoice:
.
Other:
Freight; `.ras:
Weight: Taxable:
Shipping Notice:
BILLING
t t n n f <**> a
SALES DEPARTMENT INFORMATION Branch: Salesman: ^ j Industry: Z l
Commission to:.
Amount of Commission:________ =:____________________ /
ADD: Bag Code & Phone # for Blue Ridge
Terms: CHG: . R o u t i n g &
8/12/82 rt/m h
price to s p e c i a l .1-9-84 mh
Dlscountr
LEHMAN 01680
Invoice coplee. Wit of Ladini.
CUSTOMER SPECIFICATION SHEET
Shipto: T..A- Dreyfus E d is o n , NJ
nom 7."\ A lp in e
.OR.
tBoi:ll S y n t h e t i c S p e c i a l t i e s C o .. PO Box 120, Ne Street Addien
Ffin P la n t M iddletow n. NJ 07748
City' It Sic
tn-*p L .A . D re y fu s C o .. 3775 P a rk A v e .. E d is o n . NJ
Ne>e
Street Addict*
Citr * Srete
Routini: M otor F r e i g h t C o l l e c t v i a - R F I T r a n s p o r t 8 0 0 - 5 2 5 - 9 8 5 7
WO.5 1 0 0 7 A ( R e v i s e d )
CODE I ' S 1007 A1 7.1
CODE
Spec. Instructions . 1 . B i l l f r e i g h t t o c o n s ig n e e .
2. C a ll D eW itt & P a c e s e tte r (In o rd e r.) i f RFI c a n n o t
p ic k -u p .
PRODUCT (S)
Nan,,, 20 to n s ALTALC 400 USP/1^ " b a g p a l
Ton Price Book
Name.
Ton Price
PRODUCT SPECIFICATION
Blend:
CODEjp;^''
Form:
Grind:
Type of package: 50# T/M w h ite b a g w ith p ro d u c t name and c u s t . c o d e s: P -400 USP/PO#
Moisture: Type of car: T ru c k
Spec.Itut. 1. G lue an d p a l l e t i z e : 10 p a l l e t s @ 44 b a g s and 10 p a l l e t s @ 36 b a g s ; 20 p a l . / t r a i l e r .
2. Code bags as above; s t r e t c h w rap.
3. A nalyze l o t u sin g D reyfus a c id so lu b le te s t.
TEL-C Oil
4. Send p re -sh ip m e n t sam ple to : T e rry M cC reesh,;3775 P a rk A v e ., E d iso n , NJ 08820 549-lpOO
DO NOT CODE OR SHIP MATERIAL UNTIL SAMPLE APPROVAL HAS BEEN GIVEN..!':
'
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Older Acknowledgment Invoice: Other: .
Shipping Notice: M i n t 0 c a l l
Jack Paterno a t b ill- to (201)671-5372 on sh ip date w ith tra ile r//.a n d L o t# .
BILLING
Blanch:
. Salesman: Al Industry: ZI
Freight:
Commission tn: fiynt-V ieM f S p p r r a l H e g Amount of Commission;_____7_i5%___________
. Weight: Taxable:
CHG: R t g . ADD: R t g I n s t . 2 . 1 2 - 8 - 8 3 r t Terms: CH G :R outing & f r e i g h t b i l l i n g . 2 /2 1 /8 ^ DiscountCHG:Sample m a il a d d r e s s . 3 /4 /8 3 r t
O / O /rt n .
.f .
LEHMAN 01681
Invoice copies. Bill of Lading.
CUSTOMER SPECIFICATION SHEET
' Shipto: R e v l o n , I n c . E d iso n , NJ
NO. 7 7 2 9 3 A
. 29 S o . P l a i n f i e l d
.OR.
enn P la n t
to11 R e v lo n , I n c . , A c c o u n t s P a y a b le ,i ' PO Box 99 3 , E d iso n NJ Q8818
Name
Street Addtest
City A State
CODE
V
to:p R e v lo n , I n c . , W oodbridge W areh o u se, G race S t . and O ld P o s t R d . . E d is o n . N J^: 77293 A I Z1
Name
' Street Addrcsi
City A State
.. ' CODE
Routing: C u sto m e r P ic k - u p
Spec, instructions C a l l T r a f f i c D e p t, one week p r i o r to p i c k - u p d a t e : (201) 287-7054 _
X' *
PRODUCT (S)
Name 1 5 .1 2 5 to n s SUPRA/ " S 11 b a g p a l
Name__________________________________________
Fotm:
Type of package: 50# b a g s
Grind:
Tim Pi)r* B o o k Ton Price
f " .t CODE '
fc: CODE ,
-1705
PRODUCT SPECIFICATION
. IFb.C/k in c lu d in g a sb e sto s a n a ly s is to be s e n t to : B rian W ilburn,Q .C .D ept, by p la n t." T h is l o t co n tain s no asb e sto s* , u s i n g CTFA J 4 - 1 t e s t m ethod" on C o f A.
Moisture:
Type of car: C u sto m er T ru c k
Spec. inst. 1. G lue and p a l l e t i z e 605 b a g s on 15 DFW p a l l e t s .(4 0 " x 48")
2. Use c o rru g a te d c a rd b o a rd s l i p s h e e t under b ottom bag la y e r s .
3 . Bag c o d e s ; ROWRD-98775, L o t# , C u s t. PO#, and w e ig h ts i n k i l o s .
4. S tre tc h wrap.
.
5 . S to c k # ROWND 98775 to a p p e a r on a l l p a p e rw o rk .
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment: Invoice: Other:
Shipping Notice: P l a n t to c a l l ' M rs. B etty L enart on sh it d a t e . 201 -2 8 7 -1 4 0 0 EXT 7311.
BILLING
Branch: Salesman: Industry:
Al ZI
Freight:
K CHG: B i l 1 - t o - a d d r e s s Weight:
10-9-87m h
Taxable:
n.. 1/14/82 r t
Commission to:
Amount of Commission:_________________
ADD: S h in n o t i c e . 5-23-86m h Terms: ADD: S p e c . I n s t . # 5 . 3 /3 0 /8 2 r t
ADD: DFW s i z e . 5 /1 5 /8 2 r t Discount,^0 " S pec. I n s t . # 6 . 5 -2 5 -8 4 mh
CHG: P hone#. 3-26~85mh
LEHMAN 01682
invoice copies___________ . Bill ot Lading______ _________
e
8 2 8 - s - P l a i n f i e l d , MJ
CUSTOMER SPECIFICATION SHEET
NCt 77294B
Shipto:
. V7 Rev' on I n t e r n a t i o n a l , M e t u c h e n , N . J .
.
.
n.
p la n t
~
H I11 R e v lo n I n t e r n a t i o n a l , C / 0 R i r o s A /C P a y a b l e , P . 0 . Box 8 5 3 , M e t u c h e n , N J 0 8 8 4 0 7 7 2 9 4 - I 3 - Z 1
Mine Sueet Addntt
City Si Scats
CODE
Ship R e v lo n I n t e r n a t i o n a l , 5 5 T a lm a d g e R d . , E d is o n , NJ 0 8 8 1 8
Name
Street Addun
CitySt State
COOE .
Routing: T r u c k t o h a r b o r c o l l e c t f o r e x p o r t .
.
spec, instiuctions Send f r e i g h t b i l l t o :
.
R evlon In te r n a tio n a l
C /0 R iro s A /C P a y a b le P ;0 . Box 85 3 M e tu c h e n , NJ 0 8 8 4 0
PROOUCT <S) Name T nS 35 o r d e r e d SUPRAFING Name .
Blend:
PROOUCT SPECIFICATION
S p e c ia l
rnnF
CODF
1706
Foim:
Giind:
Type of package: 5 0 # b a g s w i t h p r o d u c t name
spec.inst.
DFW P a l l e t s 2 . S tretch w rap 3 . M ark bags as in d ic a t e d on B /L .
Moistuie: Type of cat:
T ru c k
SPECIAL OOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Oidei Acknowledgment*. I n t ' l . D e p t . invoice: I n t ' l . D e p t .
Shipping Notice: I n t ' l . D e p t . Blanch: Salesman: ^^
Othei:
. BILLING
Indusliy: Z1
Fceight:
Cnmmissinn to:
extias:
Amount Of Cnmmixxionr
Weight:
Tetms:
Net 30
.
Taxable:
Oiscounl:
nati.- 3 / 8 / 8 $ MAB
LEHMAN 01683
Invoice copies
CUSTOMER SPECIFICATION SHEET
Hti 77294B
At ^ A '
M pto; R evlo n In te r n a tio n a l , M etu ch en , N .J .
R ill nf I arilny
. . . ' - -
j!S 2 9 ~ S o . P l a i n f i e l d , NJ 0R ' ' '__________________________ fob P l a n t ______________________
ft1.*1 R e v lo n I n t e r n a t i o n a l , C /O R i r o s A /C P a y a b l e , P . 0 . Box 8 5 3 , M e t u c h e n , NJ 0 8 8 4 0 7 7 2 9 4 - I 3 - Z 1
'
Sitter Addle**
City * Sure
. CODE
s w p R e v lo n I n t e r n a t i o n a l , 5 5 T a lm a d g e R d . , E d is o n , NJ 0 8 8 1 8 __________________________ ______________ -
N*rne
Street Addiet*
City* Sure
CODE. .
Routine T r u c k t o h a r b o r c o l l e c t f o r e x p o r t .
,
Spec.instructions
Send f r e ig h t b i n to t
R evlon In te r n a tio n a l C /0 R iro s A/C P a y a b le P .0 . Box 853 M e tu c h e n , NJ 0 8 8 4 0
PRODUCT (5)
Tons as o rd e re d
SUPRAFINO
TnmTT
Blend:
.
, Ton Price S p e c ia l Ton Price-
PRODUCTSPECIFICATION
CODE CODE
Form:
Grind:
Type Of package: 50# b ag s w i t h p r o d u c t name
Moisture: Type of car:
T ru c k
*706 --
--....'.........
Spec. Inst.
1- DTM P a l l e t s
2 . S tretch w rap
;
3 . H ark bags as in d ic a te d on B /L .
SPECIAL DOCUMENTMAILING Order Acknowledgment: I n t ' l . D e p t . Invoice*. I n t ' l . D e p t . Other:
SALES DEPARTMENT INFORMATION
Shipping Notice: I n t ' l . D e p t . Branch:
Salesman*. ^
BILLING
Industry: Z1
Freight: Extras: Weight: Tatable*.
Terms: N e t 30
nDa,,le. .:
OiscounV-
3 / 8 / 8 8 - HAB________________
... LEHMAN 01684
Invoice copies
Bill of Lading
c 29 S o . P l a i n f i e l d
Bill
tP:
S h u lto n , Infc.
Nine
Ship
tftT
S hulton, Inc.
Nane
Routing: C u sto m e r P ic k Up
Spec. InstfUctlons
CUSTOMER SPECIFICATION SHEET
Slip to: S h u lt o n , I n c . Memphis TN
on
P0 Box 1999 Sitaci Additai
1725 S. 3 rd . S t . , Sum Addicci
mn P1an t
Memphis TN 38101 City It Siate
Memphis TN 38109 Ciry ft Scare
no. 8 3 3 0 3 A
X
r. si.:. 83303 A1 Z1 te CODE
\
*
i ur , .
code
PRODUCT (S)
Mm Tons a s o r d e r e d S u p ra/B g P a l HaTM*
/i e.4nd:
iV.
Ton Pile Special
Ton puce------------------
. CODE'/.^-- -- j&
_ c o d e* - --------
PRODUCT SPECIFICATION SPECIAL INST. # 5 . M i l l S u p ra EF, r e p o r t a s S u p ra EF (1 7 5 5 ). Mark b a g s and p a p e rs "SUPRA".
Form:
Type of package: 50// b a g
Grind:
Moisture:
Type of car: t r u c k
Spec. Inst.
1. G lu e & p a l l e t i z e 1 to n p e r DFW p a l l e t .
2. Mark b ag s w ith p ro d u c t code 0000-825820
3. Stretchw rap 4. Mill to test material for black specks in water slurry before shpmnt
to customer.
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
oidei Acknowledgment: Invoice: other:
Shipping Notice: BILUNG
Bianch:
Salesman: Al Industry: ZI
Freight:
1' k as:
weight*.
Taxable:
1 0 -1 1 -8 2 mh
Date:__________________
Commission to:
------------1Amount of Commission:---------------
ADD: Spec inst #4 Terms: ADD: S p e c . I n s t , # 5 . c h g . p r o d .c o d e , chg p r ic e to s p e c ia l. l-24-85m h
Discount:
LEHMAN 01685
In v o ic e cn p lex -
CUSTOMER SPECIFICATION SHEET
S h ip h v
R o s t - F ra n c e S a r i
' N 0 .--QO7TS B :
i 1
.
_
B ill of L a d ln e v .
.
t-'
,, is
29 r " S . P la in f ie ld
O R
"
~
fo b ; BO B. E ia iit
R o s t - F ra n c e * N a m e
S a r i,
6 , R u e '- D e V o u i l l e ,
tre e t A d d ress
75015
P a r is , F ra n c e C ity & S u it
..
>.ip
S e e . B i 11 o f L a d i n g
`Nine
Street Address
- .L
. r >: '
.
City & Stste
; T r-
...
-
Routing:
S h ip v ia T ru c k to h a rb o r f o r e x p o r t, f r e ig h t c o lle c t ,
spec,instructions S e e B i l l o f L a d in g
PRODUCT (S)
Hamo S u p r a . D F H . " S " '
1 /f<fZAPsrtO
_ Ton p.ice S p e c ia l
Name______ ________________________________________________
__ Ton Price.
PRODUCT SPECIFICATION
Blend:
Foim:
Grind:
Typeot-packaie: 5 0 l b . b a g w i t h p r o d u c t n am e .
Moisture: Type of car: T r u c k
spec:.inst. 1-iHark p a g s / p a l l e t s a s p e r B/L.
' 2 . P a lle tiz e d & S tre tc h w ra p p e r B /L .
SPECIAL DOCUMENTMAILING Order.Acknowledgment: EngleWOOd invoice: Englewood Other:
'H
" "" '
'
SALES DEPARTMENT INFORMATION
Shipping Notice:
Eng 1ewood
t
Branch: Salesman: 13
Industry: 70
Freight: extras:
Weight:
In la n d & Ocean F r t . F o rw a rd in g Fees S tretch w rap In s u ra n c e
Taxable:
Commissionm- Cyprus - Belgium 'fi
Amount of Commission: 5% __ :______
Terms: N e t 3 0 D a y s .
Discount:
Date: 5 / 2 7 / 8 Z _____________________
* M*--f.'' li Ti e' fr M *" 'I ' t
LEHMAN 01686
CUSTOMER SPECIFICATION SHEET
MO. Q0571B
Invoice copies.
Ship to; ____
Bill of Lading.
tro?inpi 29 - S o u th P l a i n f i e l d
.DR.
FOB-
&;1*S c h e r in g C o r p o r a tio n D e l P e ru S .A ., P a se o de l a R e p b lic a 3 1 5 3 , San I s i d r o
Name
Street Address
city &srete L u n a, P eru
tSiPp s e e b i l l o f la d i n g
Nine
Stieei Address
City & State
Routing; S h ip v i a t r u c k t o h a r b o r f o r e x p o r t . F r e i g h t p r e p a i d .
Spec. Instructions
Send f r e ig h t b i l l to :
C yprus I n d u s t r i a l M in e ra ls Company A ttn : I n t 'l D ept.
P.O . Box 3299 E nglew ood, CO 60155
PRODUCT [S)
Nanti. T o n s a s o r d e r e d S u p r a , DFW Name.
Blend:
PRODUCT SPECIFICATION
Form:
Grind:
Type of package: 50 l b . w h ite b a g w /p r o d u c t name
Moisture: Type of car: T ru ck
Spec. Inst. 1 . Mark b a g s a s i n d i c a t e d on B /L . 2. P a lle tiz e and stre tc h w ra p as s p e c ifie d on B/L.
SPECIAL DOCUMENT MAILING
Order Acknowledgment: E nglew ood
Invoice! E nglew ood
Other:
Freight: I n la n d & O cean P r t .
W haffage A h a n d lin g Extras: F o r w a r d in g F e e s
Stretchw rap
Weight:
SALES DEPARTMENT INFORMATION
Shipping Notice: E nglew ood BILLING
Branch:
Salesman: 11 Industry: Z l
m- O u im ila r-------
Amount of Commission:______ 5:_'--------
Terms:
L e tte r o f C re d it
Taxable:
Date: 9 /1 9 /8 6 ms
Discount:
LEHMAN 01687
Invoice copies.
Bill oi Lading.
:^iPni. 29 South P l a i n f i e l d
Faberge In c : , " ' '
BUI tp:
Faberge D ivisio n ,:
' 1 Name' v ;
Ship to:
Faberge
In c .,
Name
Routing: Customer p ic k up
CUSTOMER SPECIFICATION SHEET
Ship to: Faberge In c . ' "Pomona C '
HO.Q6585A
ni ' FnR P la n t
440 F r a n k lin Turnpike, Mahwah N J 07430
Sued Address' *
" City & State' ' 'l '
---*---- cope" . " '
2750 S. Towne A v e ., Street Address
Pomona CA 91766 City & State
' 00585 A l Z I
". COPE
Spec, instructions 1 P l a n t to call J o h n M c G e e h i n at 20l*"529i=-51Q0 to ar ra ng e carrier..
#
S '2 ? - 'iT f Q &
s w / 7 C t!/ g p f i / t i> F & *
( s t
p A X 6 g )
,
0 *`
PRDOUCT (S)
Name 20 tons Monoblend " S 'l/Bg P a l
Name_______________________________________
Blend:
Tpn PHe** S p a c ia l
COPE
Ton Pilco____________
CODE
PRODUCT SPECIFICATION SPEC IA L INSTRUCTION #5.
. C e rtific a te of an laysis w ith actual t e s t r e s u lt s must accompany shipment.
Form:
Grind:
Molsture: ' ~ 1
Type of package: 50# T/M W h ite bags w ith product name
and Customer Code: 107718
Type of car: T ru ck
1. Glue and p a l l e t i z e 1 ton p e r p a l l e t .
Spec. Inst. 2 _ s t r e t c h w r a p .
3. Code bags as noted above.
4. P la n t to send 2 one p in t pre-shipment samples to b i l l to ad d ress, attn .: Lou LaFord.
4. P la n t to RUSH l o t sample to Englewood Lab f o r te s t in g as soon as p o s s ib le . Lab to
perform XRD scan on l o t Im m ed iately. M a il re s u l t s to b l i r to address a t tn :. Mr. T e rry Sm ith._______
D irecto r Corpor ^ g , ^ ^ ^
SALES DEPARTMENT INFORMATION
Ord,eEr, Acknowledgment; Invoilcee:-
_
) z3
'--
-/k & f f '
/ Salesman: AA! l
Other:
s y fjy /c t
< s.
Freight: 5*C o7T VoLi/*rg, l*?g?./2 ~ 7
8] LUNG
Industry: Z1 Commission to:
t itra s : Weight:
^ 3 ^ , '> $ & 7 7 & S
Amount of Commission:___________ _________________
CHG: Name in S p e c .In s t. #4. 6-2-86mh Terms:ADD: S p e c .In s t . #5. 1L--20--86nihi
Taxable:
Oate: 4-22-86mh
Oiscount:
LEHMAN 01688
Invoice copies.
B ill of Ledine.
f ..om$ _ 29 S o . P la in f ie ld
Bill tp:
Almay I n c . ,
Nine
Ship to:
Almay
In c.,
N*nc
CUSTOMER SPECIFICATION SHEET
Ship w: Alnaay, In c . Apex NC
HO. 02195A (R e v is e d )
OR
PO Box 748, Street Addreu
Sch ieffelin Rd.,
Street Addicts
for P la n t
Apex NC 27502
City ti Stil
Apex NC
City It Sine
------------- c
sm m m
im p
Routing: Motor F r e ig h t C o lle c t
Spec. Instructions
1. P la n t to arrange best c a r r ie r .
PRODUCT (S)
-
Name Tons as ordered SUPRA/"S" Bg P a l r?
Ton Price
Name.
Ton Pilee PRODUCT SPECIFICATION
' stand:
Form:
Grind:
Moisture:
Type of package: 50# T/M w h ite bag w ith product name
Type of car; Truck
and Cust. PO#, S Cust. Code: 1736700 " S U
` J 7 3 "fo 0 ~
Spec. Inst. L. Glue and p a l l e t i z e 1 ton p er p a l l e t .
2. Code bags as noted above.
3. Stretch w rap .
4. C e r t i f i c a t e o f A n a ly s is must accompany shipment in envelope sta p le d to B/L; Mark B/L-
"One (1 ) envelope-1 l b . " C e r t if ic a t e must have a c tu a l t e s t r e s u lts *
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment; Invoice:
Shipping Notice:
Branch:
Salesman: A5
Other:
BILLING
Industry: Z l
Freight: r v .Iras:
Weight: Taxable:
Commission to:
Amount of Commission:
__________________________ _
ADD: pH statem ent-see b a c k .12-5-84mh
Terno
: Spec. In s t . # 4 .12-12-84mh
Te,ms- CHC: Slsm .code. l-8-85mh
Discount:
Date; 11-27-84 mh (R evised & Retyped-)
LEHMAN 01689
CUSTOMER SPECIFICATION SHEET
NO. 03455 A
Invoice copies. Bill of Lading.
Ship to: Amway C o r p .
Ada, MI
lip
rrom
29 So. P l a i n f i e l d
OR
mn Plan t
{*k--
BiH to:
Amwav C o ro .. A/P D e n t.. M ail-cd 33A-1A. 7575 E. F u lto n S t . . Ada. MI 49355
Name
Sneei Address
City & Stare
't-' '
Ship
to:
Amwav C o ro ..
Name
R e c e iv in g
58 V h s e .. 7575 E. Sited Address
Fulton
R d.. Ada. City & Scaie
MI 49355
Routing: Cus
cKSrup ' * ? ?
*-^7 s
iv "
Spec. Instructions
r. . i.. r . ' t - k J t V r . i
\vf-m .r'.f*t it."'
i*
PRODUCT (S)
.
t-
Name Tons as ordered SUPRA/bag p a l
P a r t // R342
Name.
Blend:
Ton Price S P E C IA L Ton Pi ice PRODUCT SPECIFICATION
i<**' ' */. i, :m `
v; V..
Foim:
Grind:
Moistuie:
Type of package: 50// T/M w h ite bag w ith product name and Type of car: Customer tru ck ' ..cust ..PO///R0342 .. / . -i:
V*'*
Spec. Inst. 1 . MILL AND REPORT AS SUPRA EF (17 5 5 ); MARK BAGS AND SHIPPING PAPERS AS "SUPRA"! 2. INVOICE AS "SUPRA" (1 7 5 5 ), A T' BOOK PRICE FOR SURRA (1705). 3. Glue and p a lle t iz e fT o rT per p a l l e t , or b e s t way. 4. Code bags as noted above.
SPECIAL DOCUMENT MAILING Order Acknowledgment: Invoice: Othei:
Shipping Notice:
SALES DEPARTMENT INFORMATION
Y Bianclj: Salesman: A l Industiy: Z I
Fieight: dxtias: Weight: Taxable:
Commission to: Amount of Commission: . Terms: - Discount:
11/27/84 rt
-- ------------ rt- ----------------------- -- --
LEHMAN 01690
Invoice copies.
Bill of Ladino
from 29 S o . P l a i n f i e l d
S n Alm ay I n c . ,
Nane
CUSTOMER SPECIFICATION SHEET
. Ship to: A l m a y I n c .
Apex NC
. r'
t
OR i pnn Same
PC Box 748,Street Address
1 j ^ Apex KC 27502
tir*** A lrs a y I n c . . Nane
S c h i e f f e l l n R d . . Apex NC 27502
' Street Addles
City Si State
Routing: M o t o r F r e i g h t C o l l e c t v i a B u r l i n g t o n I n d u s t r i e s
NO. 0 2 1 9 5B
Spec. Instructions 1 P l a n t t o a r r a n g e c a r r i e r .
PRODUCT (S)
Name Tons as o r d e r e d S u p r a f i n o S / S g P a l
Ton Price B o o k
Name__________________________________________________________
Ton Pflce_________
PRODUCT SPECIFICATION
Blend:
CODE code
V`
Forni:
Glind:
Molstuie:
Type of package: 50# T/M W h-ite b a g w i t h p r o d u c t
Type of car- T r u c k
name & C u s t . PO#, & G u s t . Cede 1735900
Spec. Inst, l . 2. 3. 45.
B / L -- rr
ng u
Clue and p a l l e t i z e 1 ton per p a l l e t .
Code bags as n o te d ab ove.
Stretchw rap.
.
P la n t to send pre-sh ip m en t sample to s h ip - to - a d d r e s s .
-
C e r t , of A n a ly s is ..t o accompany shipm ent in en velo p e s t a p le d to B / L ;
{ ^ lA 6 8 g r lK llf c M if -s ll * a c c " a l t e s t r e a u 1 "
SALES DEPARTMENT INFORMATION
M ark
Order Acknowledgment:
Shipping Notice:
Blanch:
Invoice:
Salesman: A 3
Othei:
BILUNG
Industiy: Z 1
Freight: Extras:
Commission to: Amount ot Commission:
Weight: Taxable:
L<: ,
Date:
Terms: Discount: 7 - 9 7 - & J . n-J,___
LEHMAN 01691
Cyprus Industrial Minerals Company
Talc Division 7200 South Alton Way Post Office Box 3419 Englewood. Colorado 80155 303-740-5444
CERTIFICATION OF ANALYSIS
Cyprus Industrial Minerals Co, certifies that the material described below is within standard specifications for this product. Typical Data Sheets are available for each product on request.
Product Name Lot Number
Supra S 04114
Cyprus Order Ship Date Quantity Shipped
i
N/A N/A N/A
Customer Name
Almay Incorpo rated
Customer City and State
Apex, NC
Customer Purchase Order Number
N/A
U N E T ^ f 15 ftao ftt. T e s r
Customer.Product code
N/A
TEST RESULTS:
Loose D e n sity - 24.15, R e fle c ta n c e - 87.0, Mesh- 98,2 th ru 200 mesh,
Tapped D ensity-58 l b s / f t 3-2, Acid S o lu b le s - 6.0% max., pHr- 9.5^0.5.
5 6 6 ir4 0 r T iP tT O p A
As- le s s than 2 ppm, Pb- le s s than 20 ppm, Asbestos- c e r t i f i e d fr e e
IN ? , lUtfO
of
P t o i r ih> Tm r . ,
P e su vr?, p# i,
e i e . v-> M f a o o e ^
asbestos
using
t e s t method CTFA J
4-^1._________________________________
C T , Feiger Marketing Services Manager
LEHMAN 01692
t
Cyprus Industrial Minerals Company
Talc Division 7200 South Alton Wav Post Office Box 3419 Englewood^ Colorado 60155 303-740-5444
CERTIFICATION OF ANALYSIS
Cyprus Industrial Minerals Co. certifies that the material described below is within standard specifications for this
product. Typical Data Sheets are available for each product on request.
\'
'
Product Name Lot Number
Supra S 04114
_
Cyprus Order Ship Date Quantity Shipped
N/A N/A N/A
Customer Name
Almay Incorporated
Customer City and State
Apex. NC
Customer Purchase Order Number -
N/A
f t c io f t i. r e r _____>
C u s t om er.Product Code
N/A
TEST RESULTS:
. ''
Loose D en sity- 24.15 R e fle cta n ce - 87.0, Mesh- 98,2 thru 200 mesh,
Tapped D anslty-58 l b s / f t ^ 2 , A cid S o lu b le s - 6.0% max., pH- 9.5-0.5.
W p ft
" [ W stHA/* u m iv L i
W i - i 1to w ?,
{
PMJ6- ir J T f s r . . V
As- le s s than 2 ppm, Pb- le s s than 20 ppm, Asbestos- c e r t i f i e d fr e e o f asbestos using t e s t method CTEA J 4-1.
C .'T . Feiger Marketing Services Manager
LEHMAN 01693
CUSTOMER SPECIFICATION SHEET
Invoice copies
Bill of Ladine
1. 9 So. P la in fie ld
or
Ship to: R e vlo n , In c^ Phoenix, AZ
FflA P la n t
Bill
tp:
Revlon, In c.
Naioc
Accounts P a y a b le , PO Box 853, Metuchen, N J 08840
Stteet Address
City & Stste
tSoh:ip R e vlo n , I n c . , R e c e iv in g D e p t.,
4301 W. Buckeye R d ., Phoenix, AZ
Ntmc
Sttcet Address
City & State
Routing: Customer Pick-up
' H0. 77295 A
' *"
j . P0E
"
}; 77295 A l Z I j* COOE
hi . . - '
-
Spec.instructions 1. P la n t to c a l l R evlo n T ra n sp o rta tio n Dept, one week p r io r to scheduled pick-up date. (201).' 287-7054. j
?. ' U: , SI
PROOUCT (S)
h
Name 15.125 tons S U PR A /'V 1 baa p a l Nam ROWND 98775___________________ _ _
Ton Price Bootc Ton Price_______
COPE*" 1705
1.
'
CODE _________________
PROOUCT SPECIRCATION
Form:
Grind:
Moisture:
Type of package: 50// T/M w h ite bag w ith product name &
Cust. codes: ROWND 98775/PO//.
.
Type of car: Truck .
Spec. Inst.
1. Glue and p a l l e t i z e b e st way f o r load.- Use-40X48 DFW p a lle t s o n ly . 2. Code bags as noted above.
3., S tre tch wrap. 4. C o f A in c lu d in g asbestos to be sent to :C h e ry l M a rtin , Q.C.Dept.by
Contains no asbestos u sin g CTFA J4-1 te s t method: on C o f A.
'>
p lan t, "This
lo t
SPECIAL OOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Order Acknowledgment:
Invoice:
Other:
Shipping Notice: P la n t to c a l l Mrs. B etty Lenart w ith ship in f o . 201-287-1400 E x t. 7311.
BILLING
Branch: Salesman: A1
Industry: Z1
Freight: ,,X
-
Weight: Taxable:
Date: 8/10/83 ,rt
Commission to:
Amount-of Commission:______________ _____
ADD: S p e c . I n s t . #4. 5-25-84 mh Terms: CHG: Phone#. 3-26-85rah ADD: Ship n o tic e . 5-23-86mh
Discount:
LEHMAN 01694
Invoice copies.
CUSTOMER SPECIFICATION SHEET
NO. 77294A
Ship to: R e vlo n , In c . Metuchen, N . J . .
Bill of Lading. ^ ^ t o t n ( 2 9 ) So. P l a i n f i e l d . N . J . on
for P la n t
to:11 Revlon In c . C/o R fro s A/c P a y a b le . J^ O . Box 853. Metuchen. N. J . 08840
Name
Street Address
City & State
tSo:>B R p v i n n T n r r C /o V o m a d o Whse. Route 18 Mp sf Ferris Sr.. R. Brunswick. N.J
N in e
Strett Addien
City A State
Routing: Truck to harbor p rep aid fo r export.
Spec, instructions
Send
freigh t
b ill
to Revlon In c C/o R iro s A/C Payab le P .0 . Box 853 Metuchen, N . J . 08840
PRODUCT (S)
Name TONS AS ORDERED______ SUPRA,
Name_________ ____________________________
tend:
. Ton Price BOOK
Ton Price. PRODUCT SPECIFICATION
Form:
Grind:
Type of package: 50 // Bags w ith product name
Moisture: Type of car:
T ru c k
Spec. Inst.
1. DPW P a l l e t s 2. S t r e t c h w r a p
3. Mark bags as in d ic a te d on B/L
SPECIAL DOCUMENT MAILING
SALES DEPARTMENT INFORMATION
Drder Acknowledgment: B i l l t o A d d .
Invoice:
B i l l to Add.
Shipping Notice: B i l l t o Ad d -
Branch: XO Salesman: CWA
Other:
BILLING
Industry: z i
Freight:
^ |tra s: Weight:
Taxable:
nm- i 7-15-83 LS
Commission to:. Amount of Commission:
Terms: Net 30
Discount:
LEHMAN 01695
e x less
JZ W ? o w s y h r .
| fi-`s'
LEHMAN 01696
LEHMAN 01697
LEHMAN 01698
LEHMAN 01699
LEHMAN 01700
LEHMAN 01701
i jstrial m i n e r a l s 651 ^tochan Road So. pXalniBld. N,<7* 07080
LOCI 29
LABORATORY S MARY
WEEK ENDING
%l
LEHMAN 01702
LEHMAN 01703
1. " . "V'
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LEEHM/vN 01704
LEHMAN 01705
LEHMAN 01706
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f. V::. ?1 ^ `ryOSTIOE AL; MINERALS
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PST-CIM RESEARCHDIVISIN
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\ RAPI COM TRANSMITTAL SHEET CYPRUS INDUSTRIAL MINERALS COMPANY, LOS ANGELES, CALIFORNIA
PLEASE TRANSMIT THE ATTACHED INFORMATION AS SOON AS POSSIBLE
TO U f J J M A t O COMPANY: CLllM ? 5 .
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TRANSMITTED BY: L , tf u ) fir jO LOCATION: L M \ ) OUffiS L . ^ f t , . C / C ' TELEPHONE NUMBER: (2 1 3 ) H i 0 7 6 2 -
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NUMBER OF PAGES: 1
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LEHMAN 01716
MPiR 7 '8 ? 0 3 :0 4 CYPRUS MlNT-fiLS, FJSarWQOt- CO
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LEHMAN 01769
PST-CIM PESEARCHDIVISION
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LEHMAN 01770
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LEHMAN 01771
V RAPICOM TRANSMITTAL SHEET CYPRUS INDUSTRIAL MINERAIS COMPANY, LOS ANGELES, CALIFORNIA
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MAIL CO D E_______
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LEHMAN 01772
PST-CIM RESEflRCHDIVISION
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LEHMAN 01773
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LEHMAN 01774
\ RAPICOM TRANSMITTAL SHEET CYPRUS INDUSTRIAL MINERALS .COMPANY, LOS ANGELES, CALIFORNIA
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to:,,_] \ .XJj__ UEtHMAfQ_______
COMPANY: C . \ m ? 5 . ? L A i V f r * U \ Ai - T .
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LEHMAN 01775
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LEHMAN 01776
D D D G E -nE W H R K
S U P P L Y C O M P A N Y , IN C .
19B ROUTE 46 FAIRFIELD . N J 07006 Phone 201/575-7033
D istrib uto rs of Power Transmission & Pneum atic E quipm ent
B R A N C H : 80 7 R A R IT A N C E N T E R E D IS O N , N J 0 8 8 3 7 P H O N E : 2011225-2700
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LEHMAN 01777
FACSIMILE TRANSMISSION Cyprus Minerals Company Englewood* Colorado Telecopy Center
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IF ANY PROBLEMS OCCUR DURING TRANSMISSION, PLEASE CALL: (303) 740-5048
Forni 40-1000 -O J-B6)
(O r ig in a t o r - P le a s e Number A H P a g e s )
Facsimile Machines:
Rapicom 230: Rapicom 120:
(303) 740-5224 (303) 740-5049
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LEHMAN 01778
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PST-CIM REBFIftPCHDIV ISION
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LEHMAN 01780
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RAPICOM TRANSMITTAL SHEET CYPRUS INDUSTRIAL MINERALS COMPANY, LOS ANGELES, CALIFORNIA
DATE: 3/ n>/$7
TO: k l t -T H L W t A l ________________ COMPANY : C n * ^ > S o u t h p L A H u P i & i f i ^ t - S MAIL CODE - __________ ____ _________ NUMBER OF PAGES:_J________
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LEHMAN 01781
PST-CIM RESEARCHDIVISION
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LEHMAN 01782
PST -CIM RESEPRCHD IV ISIO N
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RAP I COM T R A N S M IT T A L S H E E T CYPRUS IN D U STR IAL M INERALS COMPANY. LOS A N G E L E S, C A LIFO R N IA
TO : UE-UhJ&ilV
_______
COMPANY i w , S o . r r p P u A i K t i Z O O
MAIL COPE : - ________________ _____
NUMBER OF PAGES: J _________
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COMPANY : L lftu U O t & r U A ^
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TELEPHONE NUMBER: ( 2 l * > ) ^ 7 ? " O H 1 *7.
LEH M A N 01783
AUG 07 '87 10=45 CYPRUS MINERALS, ENGLEWCODrCC
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FACSIMILE TRANSMISSION C yprus M in e ra ls Company Englewood C o lo ra d o Telecopy Center
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(303) 740-5224 (303) 740-5049
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LE H M A N 01784
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LEH M A N 01786
P S T -C IM RESEfiR CH D IVISIO H
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TO: K, LfcH^AN/_____________________
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LE H M A N 01787
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LEH M A N 01788
PST -C IM RESEfiR CH D IVISIO N
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LEH M AN 01789
*"T0L"2P ' 8 7 11:33 CYPRUS MINERALS/ENGLEWOOD/ CO
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LEH M A N 01790
-5tUL^2 ' 8 7 1 1 : 3 3 CYPRUS MINERALS, t. .GLEpWOOD, Co
FACSIMILE TRANSMISSION Cyprus M in e ra ls Company EngTaw d, C alando
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fo n a AO -1 W O <0 3/971
(Originator - PIms* Ntnber AH Pagnl
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(303) 740-5224 (303) 740-5049
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L E H M A N 01791
'8 7 1 5 :4 2 CY P R U S M IN E R A LS , ENGLEWOOD, CO
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LEH M A N 01792
J l i J B U M I J f f l s s f i F K MWRfll s'
Cyprus M in e ra ls Company
Englawoad, Colorado Telecopy Center
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IF ANY PROBLEMS OCCUR DURING TRANSMISSION, PLEASE CALL; (303) 740-5008
For 40-1000 (03/87)
(Originator - Ptease Number All Pages)
Facsimile Machines:
RapIcon 230: Rapicom 230:
(303) 740-5224 (303) 740-5049
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LEH M A N 01793
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LEH M A N 01794
JUL. 02 '8 ? 15:26 CYPRUS MINERALS, Eh!
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(Originator - Pltau Nunibar All Pages)
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(303) 740-3048
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LEH M A N 01795
J!IN rW 'R7 I IIIM IIM I I
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IF ANY PROBLEMS 0CUR DURING rMHSMISSION, PLEASI CALLi f j o j j ?aq -5 Q M
Form 40-1000 (03/67)
ivrtginaror - Pleas Number Ail Pages?
Facsimile Machines:
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Rapicom 230: (303) 740-5224 333A Rapici 230: (303) 740-5049 333A
LEH M AN 01796
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This Transmission Consists of 2 *
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IF ANY PROBLEMS OCCUR DURING TRANSMISSION, PLEASE CALL.: (303) 740-5048
Form 40-1000 (03/871
(Originator - PIease Number All Pages'
Facsimile Machines:
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LEH M A N 01798
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LEH M A N 01799
"JUL 01 '87 l i : 29 CYPRUS MINERALS/ ETiD-iit, CO
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Form 4CM000 (03/87)
(O r ig r ta to f* - P i e e t e Num ber' A H P a g e s ;
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LE H M A N 01800
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TUN I S 'B? 14--? CYPRUS MINERALS ENCLENCA - * *
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JUtt'PlQ '87 13=04 CYPRUS MINERALS. ENGLEWOOD, CCTO
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(O riginator - Please fiumi,er A< I Pages)
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LEHMAN 01804
TUN m '87 14:44 CYPRUS MINERALS* ENGLEWOOD, CO
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MAY 13 '07 15'-02 CYPRUS MINERALS ENGLEWOOD
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(Originator - Plaasa Nuabar Al I Pagas)
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MftV 04 '8 7 1 5 :0 6 CYPRUS MINERALS, HSGLP ^OD, CO :| '
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-- APR 30 '67 12:37 CYPRUS MINERALS
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F a c s im ile M achines:
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[ LEHMAN 01812
APR' 30 '87 12:37 CYPRUS MINERALS/ P J
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~APfc>'3 '8 7 14501 CYPRUS MINERAL!74 * v *x ^
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PIPI- 23 '87 U =21 CYPRUS MIMERpl.S
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flPL 28 '67 l i : i l CYPRUS MINERALS ENGL
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APR2k '87 0946 CYPRUS MINERALS*' ENGLfWOCD^CO
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____ APR 21 '8? 12:53 CYPRUS MINERALS, ENGLEWOOD, CO
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iM_ 13 '8 7 15-53 CYPRUS M INEROLS^'T TtOOD
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RPR' 09 '87 14=12 CYPRUS I1INERRLS, ENGLEWOOD.. CO
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0b '8 7 12:35 CYPRUS MINERALS/ ENGLEWOOD, CO
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MAR 30 '0 7 12:48 CYPRUS. MINERALS ENGLEWOOD
FACSIMILE TRANSMISSION C yprus M in erais G oapany E nglew ood, C o lo rad o T elecopy C en ter
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LEHMAN 01851
LEHMAN 01852
JEFFREY MANUFACTURING CO Double Roll Crushers ,
(Cangro - distributor)
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LEHMAN 01855
CUMBAREERALACNODDE92*13$000
STOODY CO. PENNSYLVANIA
M A R D 'FA Q IN D ALLO TS STA IN LESS STEEL
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LEHMAN 01856
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LEHMAN 01857
A typical air burst pattern could be programmed to inject live air bursts simultaneously f r o m each ot two Injectors at a frequency of 20 per second. The Injectors could be connected to fire alternately which would double the frequency. It may be that three bursts per in jector would establish free flow or it may require nine. W hatever the system requires is sim ply set into the program m er. Th e established program is autom atically repeated at the tim e interval selected.
D E S C R IP T IO N
A Pulsonic Bin Activator system has two parts: (1 ) art IN JE C T O R consisting of a compressed air reservoir w ith a solenoid
operated release valve, and (2) a PRO
G R A M M ER for controlling the pattern ol m ultiple Instantaneous air bursts Irom the injectors.
A Pulsonic system consists ol a single program m er and one or more injectors.
The overall system features simplicity of design, solid state reliability, efficient and versatile operation, low energy consumption end low initial and installation costs with little, il any, m aintenance,
PRINCIPLE OF O P E R A T IO N
Th e Pulsonic Bin A ctivator system Injects pre-program m ed m ultiple sonic air blasts directly into the compacted material, restoring tree flow In less than 1 to a lew seconds. Frees even the m ost difficult to m ove m aterials by breaking up the compaction, aerating it, thus restoring free llow.
The frequency ol air bursts can be program m ed in the sub-sonic to low sonic range to direct m ultiple air bursts at whatever pattern most effectively restores material llow . The use ol multiple injectors can overlap, space or parallel the pattern. The air burst pattern and number of injectors depends on bln size, shape and flow characteristics of the material being transported.
In the sh ort instant (2 0 to 100 m illiseconds) of the compressed air burst, each burst or injection ol compressed air acts directly on the particles It contacts and causes m otion in lin e with the m ovem ent an d expansion ol air. Sim ultaneously, with the initial movement ol the m aterials, there is aeration of the m aterials from the expansion of the com pressed air. T h e program m er is set so that before th e moving particles from the initial burst com e to rest, a second energy release of com pressed air is injected Into the bulk m aterial. Since the moving particles from the initial burst are still moving, and the activated area is at an elevated pressure, the second burst Imparts a greater m ovement, disruption or aeration force because it is acting on or am plifying the Initially moved particles. Each subsequent energy release is program m ed to act on m aterials that are not at rest, but rath er have kinetic en ergy in their
movement such that the subsequent energy releases, even though ol lesser energy levels than previous bursts, are m ore effective than the previous bursts due to the amplification effect. The energy level of the panicles In m otion Increases with each burst or pulse to a higher level, and this higher m otion Is transmitted to m ore and more particles with impact and aeration stimulation extended into the entire vessel. Th e energy bursts or pulses are released at a field adjustable rate or frequency that is most responsive to the bulk materiel in order to achieve sonic stim ulation as well. Th e m ultiple instantaneous energy releases of im pact, aeration and sonic stimulation, act in concert with one another directly on the material to Immediately Induce Iree tlow. An entire storage vessel can be totally aclivated to induce tree flow in Irom less than one second to a lew seconds. Disruptive m aterials in pipes, recessed channels, seal areas and other areas are also sim ilarly removed within this time frame.
Th e field adjustable air burst pattern allows the operator to select a pattern of air bursts that is most effective for his application resulting in m inim um energy consum ption. This is done by sim ply setting the dials on the programmer. The dials control the frequency, duration and cycle ol the air burst patterns.
FIELD ADJUSTMENTS
Field adjustment ol the Pulsonic System Is accom plished by sim ply setting dials on the programmer. These dials control:
A. Tim e between programs (I to 999 minutes)
B. T h e total number of air bursts per program (1 - 9)
C. T h e duration of each burst (m illis eco nds )
D. Th e tim e between bursts (m illis eco nds )
These adjustments permit the operator to vary the number, duration and rhythm ol bursts, and the tim e between burst cycles. Thus, a finely "tuned" program can be achieved that will eliminate material blockages and keep the system tree flowing at the minimum am ount of energy necessary.
M OUNTING LOCATION
W e win be pi Based to recomm end mounting locations ol injectors based on your sketch or drawing of your specific material flow problem. On new instalations, recommendations will be made based on experiences in sim ilar structures.
For prevention o l m aterial retention in recesses, ducts or channels sketches or drawings ol problem areas are necessary.
TYPICAL AIR BURST PATTERN
LEHMAN 01858
LEHM AN D1859
JPV T /Z T /C /U -
TH E
PU LSO N B C
BIN ACTIVATOR
SOLVES TO UG H MATERIAL
FLOW PROBLEMS
/
P rin te d in U S A.
T H E PR O BLEM ...W ood chips, sawdust and sanding fines were constantly "bridging" in the 10 ft. sq. x 20 ft. high hopper with a screw feed discharge...particularly during periods of high humidity. These stoppages continually interrupted the fuel supply to a 75 h.p. waste wood boiler. T H E HEM EDY...A Pulsonic Bin Activator system of one programmer and two injectors. The program selected was to pulse simultaneously directly into the material with a 50 millisecond blast, 30 millisecond off time and a second 50 millisecond blast to complete the program. This program is automatically repeated every 15 minutes. T H E R E S U L T S ...S in c e installation in November 1 9 7 7 . there has not been a material flow interruption in the hopper. The system operates continuously. 24 hours a day, 7 days a week. The installation uses only 35 S.C .F. of air per hour!
PULSOM CS
C O R PO R ATIO N
999 Airport Road Lakewood, New Je rsey 08701 Phone (201) 367-0800
Catalog No. 101-A
LEHMAN 01860
o Martin's
SES, MARTIN ENGINEERING COMPANY
LEHMAN 01861
T h e u l t im a t e in d e s ig n
Wide Range of Frequency . . . 6,100 to 26,000 VPM
Wide Range of Forces . . . 31 to 3,000 Foot lbs. Force
Quiet . . . 85 dBA or less
Simple to Rebuild . . . less than 50% of New Cost
Lowest Air Consumption of Any Rotary Pneumatic Vibrator. . . Size for Size.
Utmost In Dependability . . . One Moving Part
Virtually Maintenance Free . . . No Bearings, Shaft, or Vanes
Versatile . . . Lightweight . . . Fills a multitude of application needs . . . Variety of body styles.
Only One Moving Part
Without bearings, shaft or vanes, this unique design concept is the ultimate in simplicity and dependability.
The patented VIBROLLER Series features a roller which produces 10 vibrations for each revolution inside the cylinder case. This design principle of operation reduces the wear factor drastically allowing Martin to offer an unprecedented 3 year guarantee on the VIBROLLER Series.
Tapped exhaust
port for muffler and air control.
:7 Through hardened _ tool steel roller, ground
: to a perfect cylinder.
o vj
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Hardened Cap
LEHMAN 01862
V a r ie t y o f s iz e s a n d t o m e e t a n y fo b .
s t y le s
V e r s a t ile B D R
Sm alt and lightweight to fill a multitude of application needs. Maximum V PM ranges from 19,000 to 26,000 with power to handle bins with m aterial in excess of 2,000 lbs. in sloping portion. The unique dual mount bracket offers a wide choice of mount position and vibration direction. Tapped exhaust allows unit to be equipped with muffler -- regulator for quiet, controlled vibration to fill your needs.
A vailable in two sizes, both with a two-hole mount. Freq uency range is from 800026,000 VPM , developing a maximum of 540 pounds of force. The CVR series can be m atched to containers with up to 5400 pounds m aterial in the slope portion.
A ir C o n tr o l U C V R
Tapped inlet and exhaust ports for com plete air control. Exhaust air can be led from the area or muffled. Quiet power for effective vibration. The UCVR Series is available in a wide range of sizes to m eet a multitude of application needs. W ith forces to 3,000 lbs. C apable of moving m aterial in bins with up to 30,000 lbs, in the sloping portion.
3 LEHMAN 01863
A p p lic a t io n s
Quietly, efficiently and economically these UCVR6-.5's keep molding lines free from troublesome sand flow problems.
L
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Stubborn clay flows easily with
UCVR4-.05 assures this food processor
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of trouble free materia! storage and
UCVR4-.05.
transfer . . . quietly and economically.
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LEHMAN 01864
LEHMAN 01865
D im e n s io n s
DIMENSIONAL CHART - INCHES
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3V. 4V.i a
V. V. 2"!,. V.
10 O'lt 4
3V. 4V.. 8
V. V. 2
V.
'Pipe Tap Size
PERFORMANCE CHART
CVR-10
1 .003
----------------------1 -
CVR-19
1
BOR-10 BDR-13
i
\
J I
I i
.05 ,003 .008
BDR-16
1 ,02
UCVR4-.0S UCVR6-,5
! 1 .
,05 ,5
UCVRS-2,0
2.0
UCVRS-.8
.8
] 10
]8 J 1 1 10 . j 10 1 1 , 10
!8 1
20
40
. 18
SPEED-VPM FORCE-LBS, CFM
SPEED-VPM FORCBLBS. CFM
SPEED-VPM FORCE-LBS. CFM
SPEED-VPM FORCE-LBS, CFM
SPEED-VPM FORCE-LBS, i CFM
i SPEED-VPM i FORCE-LBS,
CFM
SPEED-VPM i FORCE-LBS, 1 CFM
1 SPEED-VPM FORCE-LBS, CFM
SPEED-VPM FORCE-LBS. , CFM
19,000 31
23.000 45 2
6,000 91 2,5
11.000 172 5
19,000 1 31
12,000
1 J 33
23,000 45
2
: 22,000 ; 110 12
! 8,000 13,500
! 36 ' 104 i ;3
j 8,000 j 11,000
1 91 ; 172
2.5
5
5,500
8,000
; 430 ; 910
e 15
4,200 i 5,000 . 1,003 ! 1782 ' 20 i 35
! 6,100 ' 10,000 846 2,273
30 i 40
25,000 53 2
14,500 299 10
25,000 53 2
24,000 131
4 17,000
164 5
1 14,500 ' 299 ! 10
! 10,000 < 1,421 : 21
: 6,105 ; 2,150 I 46
! 10,500 . 2,506 : 46
26,000 58 4
19,500 540 14
1 {
26,000 58
4 i 25,000 !
! 142 , 1 6;
! 19,000 ! 205 i 7.
19,500 i : 540 '
14 '
10,500 1 1,566 . 29
1 7,000 2,785
r 60
11,500 . 3,006 52
580 5,400
580 1,420 2,050 5,400 15,200 28,000 30,000
13,500
16,200
l 22,000 I i
13,300
1 13,500
' 7,350
4,900
6,400
'R u le of Thumb vibrator Sizing
O ne pound vibrator force for each ten pounds of bln content. Mount vibrator as close as possible 10 material outlet,
Reinforce mount area to prevent flexure of bln wall at mourn location,
* "All tests conducted with muffler on exhaust part and vibrator securely mounted on standard test block. VPM shown, represents highest speed that vibrator can attain while producing sound levels of 85 dBA or ress. Measured by standard sound level meter on ``A" scale, slow re
sponse at 3 feet From vibrator,
6
LEHMAN 01866
!' fi VIBROLLER TYPE VIBRATOR MOUNT SELECTOR CHART
` VJBRATOfl MOOEL
CVR-10
fT Y P E
p e r m a n e n t MOUNT TYPE H TYPE Y ANGLE
1A
S W IV EL
1
QUICK CHANCE MOUNT WEDGE TYPE ` CLAMP BLOCK
1
CVR-19
1F 4H 4V 2A
2 SBF-SBM
2
BDR-10
PF-PM
BDR-13
BDR-16
UCVR4-.05 1F 4H 4V 2A
2 SBF-SBM
2
UCVR6-5
4F 5H 5V 4A
4 LBF-LBM
4
UCVR8-.8
5C
UCVR8-20 5F 6H 6V 6A
5 LBF-LBM
Angle Mount-- Boll or weld on. permanent mount, allows vibrator mounting parallel to
surface. Available for all UCV models, bracket for use on Nat structures only.
LBF-LBM -- Have the same taper and width used in stan
dard railroad car vibrator wedge. Female LBF is weld able steel alloy for welding or bolting in place.
" F " Type Mount -- These sash permanent brackets
make mounting cas,-on steel st'uclures. Weld to Hal surface ano install bolli through
*T" -SlOtS.
SBF-SBM -- SBF is weld able sleet wedge receiver (fe
male bracket) to take mount SBM. Use where vibrator Is to
be moved from lob lo job.
I
Clamp Blocks--Find the mosl effective location ior vi bration. Clamp Blocks can be clamped easily to angle -- no welding drilling or cutting. These rugged clomping blocks
make vibrator installation cas, -- -'or Inal purposes or perma-ir-r.tij Attached and
removed '.villi standard wrench by tv.T' !'irdoned steal sel
snrev,
PF-PM Mount -- Quick change brackets lor BD Series vibrators. Female sec tion PF. is welded to each structure to be vibrated. Male section, PM. is boned '.ibraior and inserted m the PF mount in an instant for
use as needed.
Swivel Mount -- Weld on
bracket makes mounting to conical hoppers easy. Swivel action allows vibration to be ii'd-.jed parallel or oerpen-
dioii or to surface.
'"H" & "V " Type Mounl -- These runged permanenl mounis aro lor uso on all type hoppers. Heavy formed or structurai channel provldes optimum vbratlon transfer in voricvl or horisanial piane.
7
LEHMAN 01867
Cut costs-- increase production w ith M a rtin quality products.
TR AC -M O U NT* BELT CLEANER U nique system
elim inates belt shutdow n and special
. to o ls fo r c le a n e r m aintenance. No need
to- w ork around m oving belts either. Blade unit
slides out fo r service. S yste m is effective on
stic k y build-up. Unique te n sio n spring
arrangem ent allows cleaner to work
effectively, even on m echanical splices.
M O TO M AG N ETIC E LE C T R IC SER IES --
C hoose any voltage and phase -- you w ill fin d a
M a rtin e le c tric V ibra to r to m atch any Job. From a "tic k le " to great force for m assive hoppers. E lectric vibrators offer q u ie t w ork p o w e r w ith e asy rem ote co n tro l. Variable features allow
P recise control-
o
Heavy D uty B O O T -LIF T C o n n e c to r-- R eady to unload cars in seconds. Spot th e c a r and let air actuated h ydra u lic cylin d e rs d o the w ork w ith only 1 C FM of a ir. Even adjusts to tilted cars. A m odel for any h opper car, Including cars w ith round discharge, m aking unloading fester, safer, and cleaner.
BIG B L A S T E R AIR C A N N O N M artin B IG BLASTER A ir Cannons break u p and aerate the m ost stubborn m aterial, w hether b rid g e d, rathofed, or ctln01ng to the w alls of a co n tainer, The BIG BLASTER A ir C annon has ' also proven h ig h ly effective lo r cleaning m aterial b u ild -u p und e r screens, in chutes, a nd at conveyor transfer points. C om pressed a ir is re ta in e d In the re se rvo ir. O pen the patented q u ic k release valve and ih e
explosive charge of com pressed a ir is expelled into ihe structure. This sudden
pow erful release o f energy d ire c tly into the m aterial causes it to flow freely -- q u ic k ly restoring conta in e r's orig ina l c a p a c ity .
BR U TE* S e rie s -- Pneum atic, ele ctric or h ydraulic m otive p o w e r-- R ugged and d u ra b le . P o w e r to s p a re Tor the big jobs. B R U T E * V ibrators p ro d u ce m ore fo rc e than any o th e r vibrator to q u ie tly m ove th e m ost stubborn m aterials-
7 3 1 - 6 7 9 .C H
MARTIN ENGINEERING COMPANY U.S. ROUTE 34
NEPONSET, ILLINOIS 61345 (IN ILLINOIS) -- 309/594-2364
1-800-447-5681
Printed In U.S.A.
LEHMAN 01868
th e U N I Q U E
FULSOMC
ACTIVATOR
instantly clears bins, hoppers and other mass flow devices of compacted solids. Removes disruptive materials from channels, . ducfs or recesses. .. .Effectively breaks up arching, bridging, clinging and other flow problems, restoring free flow even with the most difficult materials.
Introduces multiple instantaneous sonic air bursts directly into compacted material to instantly restore flow...without severe shock .. and vibration methods that often damage hopper.
LX
Economical - Low Initial, Installation & Operating Costs . Versatile - Adjust Pulse Patterns to Suit Application
. Solid State Reliability - Only One Moving Part . ' Efficient-Acts Directly on Material ; '/
\r.
F A T EVT P EN CIbG
TRY IT AT NO RISK
GUARANTEE
The Puisonic Bln Activator System must perform to your complete satisfaction or it may be returned for full credit.
APSS TECHNOLOGY INC.
r epr esen t a t iv e
P.O .Box 575,7 8 Mafn S t tltadicon, H. 07940 201 -966-1245
LEHMAN 01869
DESCRIPTION
A P u ls o n ic B in A c tiv a to r syste m has tw o p a rts: (1) an IN JE C TO R c o n sistin g o f a c o m p re s s e d air reS evoir w ith a s o le n o id o p e ra te d re le a se vatve. a nd (2) a P R O G R A M M E R fo r c o n tro llin g th e p a tte rn o f m u ltip le in sta n ta n e o u s a ir b ursts fro m th e in je cto rs.
A P u ls o n ic system co n s is ts o f a sin g le p ro g ra m m e r a n d o ne or m o re inje cto rs.
The o v e ra ll system fe a tu re s s im p lic ity of design, s o lid s ta te re lia b ility , e ffic ie n t a n d ve rsa tile o p e ra tio n , lo w energy co n su m p tio n and lo w In itia l and in sta lla tio n c o sts w ith little , if any, m a in te n a n ce .
PRINCIPLE OF OPERATION
T h e P u ls o n ic B in A c tiv a to r syste m in je c ts p re -p ro g ra m m e d m u ltip le 3 o n ic a ir b lasts d ire c tly in to th e c o m p a c te d m a te ria l, re s to rin g tre e flo w in less th a n 1 to a fe w Seconds. Frees even th e m ost d iffic u lt to m o ve m a te ria ls by b rea kin g u p the c o m p a c tio n , a e ra tin g it, th u s re s to rin g free flo w .
T he fre q u e n c y o f a ir bursts can be p ro g ra m m e d in th e s u b -s o n ic to lo w s o n ic ra n g e to d ire c t m u ltip le a ir b ursts at w ha te ve r p a tte rn m ost e ffe ctive ly restores m a te ria l flo w . T h e u3e o f m u ltip le in je c to rs can o verla p , space o r p a ra lle l the p atte rn . T he a ir b u rs t pattern and n u m b e r of in je c to rs d e p e n d s on b in size, sh ap e a nd flo w c h a ra c te ris tic s o f th e m a te ria l b ein g tra n s p o rte d .
in th e s h o rt instan t (20 to 100 m illis e c o n d s ) o f th e co m pre sse d a ir burst, each b urst o r inje ctio n o f com pressed a ir a cts d ire c tly on th e p a rtic le s it co n ta cts a nd causes m o tio n in lin e w ith th e m o vem e n t a n d e xp a n sio n o f a ir. S im u lta n e o u s ly , w ith th e in itia l m ovem ent o f th e m a te ria ls , th e re is a e ra tio n o f th e m a te ria ls fro m th e e xp a n sio n o f th e c o m p re s s e d air. T he p ro g ra m m e r is set so th a t b e fo re th e m oving p a rtic le s fro m th e in itia l b u rs t c o m e to rest, a s e c o n d e n e rg y re le a se o f co m p re s s e d air is in je c te d in to th e b u lk m a te ria l. S in c e th e m o vin g p a rticle s fro m th e in itia l b u rs t are still m o v in g , a nd th e a ctiva te d area is at an ele va te d p re s s u re , th e s e c o n d b u rs t Im p a rts a g re a te r m o vem e n t, d is ru p tio n o r a e ra tio n fo rc e b e c a u s e it Is a c tin g o n o r a m p lify in g th e in itia lly m oved p a rticle s. Each s u b s e q u e n t e n e rg y release is p ro g ra m m e d to act on m a te ria ls th a t are n o t at rest, but ra th e r have k in e tic e ne rg y in th e ir
A ty p ic a l a ir b u rs t p atte rn co u ld be p ro g ra m m e d to in je c t five a ir bursts
simultaneously from each d1 two injectors
at a fre q u en cy o f 20 per second. T he inje cto rs co u ld be co nn e cte d to fire a lte rn a te ly w h ic h w o u ld d o u b le the fre q u en cy, it m ay be that th re e bursts per in je c to r w o u ld e s ta b lis h f r e e f lo w o r It m a y re q u ire nine. W h a te ve r th e s yste m requires is s im p ly set In to th e p ro g ra m m e r. T h e e s ta b lis h e d p ro g ra m is a u to m a tic a lly re peated at th e tim e in te rva l s e le cte d .
m o vem e n t su ch th a t the s u b s e q u e n t e n e rg y releases, even th o u g h o f lesse r e n e rg y levels th a n p re v io u s bursts, are m ore e ffe ctive th a n th e previous b ursts due to th e a m p lific a tio n e ffe c t. T he e n e rg y level o f the p a rtic le s in m o tio n increases w ith each b u rst o r p u lse to a h ig h e r level, a nd th is h ig h e r m o tio n is tra n s m itte d to m o re and m o re p a rtic le s w ith im pa ct a nd a era tio n s tim u la tio n e x te n d e d in to th e e n tire vessel. T h e e n e rg y b ursts o r pulses a re released at a fie ld a d ju s ta b le ra te o r fre q u e n c y th a t is m o st re sp o n sive to th e b u lk m a te ria l in o rde r to achieve s o n ic s tim u la tio n as wen. T h e m u ltip le In sta n ta n e o u s e n e rg y releases o f im p a ct, a e ra tio n and so n ic s tim u la tio n , act in c o n c e rt w ith o ne a n o th e r d ire c tly on th e m a te ria l to im m e d ia le ly in d u c e free flow . A n e n tire sto ra g e vessel can be to ta lly a ctiva te d to in d u c e fre e flo w in fro m less th a n one se con d to a few se con d s. D is ru p tiv e m a te ria ls in pipes, re cesse d ch an n e ls, seal areas and o th e r areas are a lso s im ila rly re m ove d w ith in th is tim e fram e.
T h e fie ld a d ju s ta b le air b u rs t p a tte rn a llo w s th e o p e ra to r to se le ct a p a tte rn o f a ir b u rs ts th a t is m o s t e ffe c tiv e to r h is a p p lic a tio n re s u ltin g in m in im u m e ne rg y c o n s u m p tio n . T h is is done b y s im p ly s e ttin g th e d ia ls o n th e p ro g ra m m e r. T he d ia ls c o n tro l th e fre q u e n c y , d u ra tio n and cycle o f th e a ir b urst patterns.
HELD ADJUSTMENTS
F ie ld a d ju s tm e n t o f th e P u lso n ic S ystem is a c c o m p lis h e d b y s im p ly s e ttin g dials on th e p ro g ra m m e r. T h e se d ia ls c o n tro l:
A . T im e b e tw e e n p r o g r a m s (1 to 9 9 9 m inutes)
B. T h e to ta l n u m b e r o f air b u rsts per p r o g r a m (1 - 9)
C. T h e d ura tio n of each b u rs t {m illise co n d s)
D. T h e tim e betw een bursts (m illise co n d s)
These a dju stm e n ts p erm it th e o p e ra to r to vary th e n um b e r, d ura tio n and rh y th m of bursts, and th e tim e betw een b urst cycles. T hus, a fin e ly "tu n e d " program can be achie ve d th a t w ill e lim in a te m a te ria l b lo cka g e s a nd keep th e syste m fre e flo w in g at the m inim um a m ount o f energy necessary.
MOUNTING LOCATION
W e w ill be p le a se d to re c o m m e n d m o u n tin g lo c a tio n s o f in je c to rs based on y o u r ske tch o r d raw ing o f y o u r s p e c ific m a te ria l flo w p ro b le m . O n n e w in s ta la tlo n s, re co m m e n d a tio n s w in be m ade based o n e xp e rie n ce s in s im ila r stru c tu re s .
F o r p re v e n tio n o f m a te ria l re te n tio n in recesses, d u c ts o r c h a n n e ls s ke tch e s or d ra w in g s o f p roblem areas are necessary.
TYPICAL AIR BURST PATTERN
LEHMAN 01870
SUGGESTED MOUNTING LOCATIONS FOR COMMON FLOW PROBLEMS
TRY IT AT NO RISK
Let us propose a Pulsonic system to solve your flow problem, or order one programm er persystem an d the num ber of injectors you estim ateare required to solve a problem. W e will be pleased to assist you with recom m endationsfor your particular system.
LEHMAN 01871
THE
FULSOm C
BIN ACTIVATO R
SOLVES TO UG H MATERIAL FLOW PROBLEMS
p rin te d in U .S .A .
T H E PRO BLEM ...W ood chips, sawdust and.sanding tines were
constantly "bridging" in the. 10 ft. sq. x 20 f t high hopper with a
screw feed discharge...particularly during periods of high
humidity. These stoppages continually interrupted the fuel supply
to a 75 h.p. waste wood boiler.
;
T H E R EM ED Y...A Pulsonic Bin Activator system of one
programmer and two injectors. The program selected was to pulse
simultaneously directly into the material with-aSO-millisecond
blast. 30 millisecond off time and a second 50 millisecond blast to
complete the program. This program is automatically repeated
every 15 minutes.
'
T H E R ES U LT S...S in ce installation in November 1977, there has not been a material flow interruption in the hopper. The system operates continuously, 24 hours a day. 7 days a week. The installation uses only 35 S.C .F. of air per hour!
R iL S O N iC S
C O R P O R A T IO N
777 Airport Road Lakewood, New Jersey 08701 Phone (201) 367-0800
C a ta lo g N o. 101
LEHMAN 01872
M Y R L E N , IN C .
RfiCKlHfi L 1 S I
S o ld So* C yprus In d u s tr ia ls 651 M e te u c h e n R d . S. P la in fie ld , N j
25 CLOVERLANE RANDOLPH, N.J.07869 201695-3098 P .0 , Box 353 M t. Freedom, N .J . 07970
(2 0 1 ) 895-4739
S kip So;
O ust. P .0 . # v e r b a l Jim K o s^ P ET H IS
Shipped V ia .
Pate H ec'd .
7/25/85 x8i@?x
Pate Shipped 7/25/85
S p ecial In s tru c tio n s
I cirpis
MEMO B IL L IN G / FOR T R IA L W ITH PU LSO N IC S U N IT S
_E LEHMAN 01873
LEHMAN 01874
M V R 1 9 M , IN C
Airsweep System:
Keys to Superiority
A IR S W E E P System is precisely what its name implies -- a unique automatic method for maintaining the flow of materials that tend to hang up in bins, chutes, hoppers and silos by '`sweep ing" the walls with a controlled release of com pressed air. No blasting. No vibration. No manual or mechanical shock treatments.
A IR S W E E P industrial application and performance package is unmatched. There Is no comparable system.
Blast-free
Vibration-free
Shock-free
Feedback clog-free
Minimum air usage operates on plant air systems with easily adjustable control of air usage.
Minimum maintenance
Minimum installation cost Maximum economy
Maximum efficiency
Maximum versatility dial control of pulse duration, pulse interval, cycle frequency.
Acceptable noise levels
Automatic control ..
Simplicity of operation
A IR S W E E P system is the solution to
ratholing, arching, build-up. clogging, moisture and related problems inhibiting the efficient movement of fine, sticky problem materials.
Airsweep:
Tpe How anjd Why of b Unit
Sinr pllcity with a Purpose;
|
A b isic mechanical device in concept. The A IR S W E E P unit
incorporates design simplicity to accommodate ease-of-
instillation, minimum maintenance requirements and maxi
mum] overall economy and efficiency. Both I M YRLEN
A IR p W E E P unit and the csmponent A SG C O solenoid valve
featl ire &single moving pa 1 --the A IR S W E E P piston rod and
the solenoid diaphragm. F ttlngs are standard NiP.T. thread.
The IR S W E E P unit is mo jnted flush with the inside surface
dof tt ejsiio, bin or chute pie te. When the normallyjclosed, fast
actii solenoid valvi is act vated, a pulse of compressed air is
rele spd into the body of p e A IR S W E E P unit. The air forces a
sprit g loaded piston outward to a distance of approximately
1/8 f|an inch, releasing thp air over the surface ^f the plate.
The Jlate is swept clean of]material in a circular pattern with
an e f^ctive radius of approximately 3 feet (6 fooj diameter).
The nside surface of the piston is designed to direct the air
flow parallel to the surface to achieve this sweeping effect on
the fi t materials adhering lo the plate. Although the head of
the p sifn Is exposed, the flow of material next to the plate is
the most sluggish, thus creating minimal wear on the piston
head Also, because the high-velocity air isdirectea parallel to
the p ate-work and not direply into it. the plate ^subject to
little wear, further contributing to the minimal maintenance
requiie'ments of the A IR S W E E P system.
LEHMAN 01875
L < , Cfi
M V R L 6 N , IN C
V
i
Airsweep
Efficient Simplicity in Action
As illustrated. M YRLEN A IRSW EEPsystem canbeapplledtothe solution of material movement problems with customized versatil
i ity. The requirements are basic: O A IR S W E E P units with com
ponent solenoid valves, installed in concert with the material handling needs of the system. Q A 120 volt power source to
i energize the sequential controller. The board can be energized by a
simple on/off manual switch or, preferably, tied Into the control circuit that opens the discharge device such as a gate, valve, or feeder O The A SG C O Solid State Sequencing Controller, which automatically regulates air pulse cycles, pulse duration and frequency. Ease of controller adjustment complements the versa tility of the system. Q A compressed air supply, capable of providing gauge pressures of 80 to 125 psi for models.
LEHMAN 01876
LEHMAN 01877
P
LEHMAN 01878
NEtf YORK C*tY OFFICE P. . 714
CLfFTON. N. J, OTQfS
TEL: 2t/472-0?l7 mamhattam '
TLr 313/344.0940 1
ROBIN BELL Aun iHaiHitn
mkOMtriQs
HEADQUARTERS
CRIC. PEN NSYLVANIA, U.S3A.
LEHMAN 01879
M r, Dan Sab la
M etro p o litan T a lc
Metuchen Road
--
South P la in f ie ld , N .J.
/A ilv'*
fi
\
S'*
S'
ERIEZ, MAGNETICS
NEW YORK DISTRICT OFFICE Vi ^ 0 1 - i
P .0. BOX 714
CLIFTON, N. J. 070IS
If
1 i i
,1i!
LEHMAN 01880
VB-10-D
H l-V l AC OPERATED
E L l T lR @ -P E R IA I? E IM T RfflGIWiETSC
leeders
M M 1% ...
caffiasKUETTDc 7 Light-duty units far precisian feeding of bulk materials.
LEHMAN 01881
U; (r.
MODEL
10 A
: > F0R FEEDING U P TO 1,250 LBS. PER. HOUR
ACCURATELY FEED ALMOST ANY TYPE OF B U LK MATERIAL WITH UNSURPASSED LIN EAR CONTROL
These feeders, with their totally enclosed patented magnetic drive, can feed practically any bulk mate rial from micron size to big, bulky chunks. Simple AC controls operate the feeders with "watch-like''
precision. The smallest feeder, will feed from a few ounces to 1,250 lbs. per hour. Other models feed up to 22 tons per hour.
They provide stepless, controlled feeding from 0 to 100% of their capacity. Use them to provide easily controlled feed to conveyor belts, screens, mills, kilns, batching systems, packaging and bagging lines, weight scales, etc. Hl-Vl units have no fric tional parts requiring lubrication and periodic maintenance. The powerful magnetic drive is en closed . . . the spring system is constructed of
epoxy fibre-glass . . . the electric coil and perma nent magnets are epoxy encapsulated . . . all are selfcleaning, making changes from one run pf material to another almost instantaneous and no time is required for cleaning or adjusting between
various runs of materials.
With Hl-Vl you get moisture-- and dust-resistant en
closed units which are standard, or specially con
structed units for hazardous, dusty locations . . .
you can choose from a number of standard trays
. . . flat, tubular, half-round, "V " groove, etc., de
pending on your feeding problem . . . you need no
rectifier, merely dial the precise feed rate you
want on the simple, maintenance-free control box
furnished with each feeder.
'
Eriez has a standard model for the majority of feeding applications. Special units can be had with multiple drives for greater capacities or spe cial size trays.
Operation is economical, clean and quiet . . . no air required . . . no high maintenance mechanical shaking!
Choose Erie2 and benefit from these many exclu
sive operating advantages!
Produced under U .s . Pat. No. 2,895.064 and others issued or pending.
E
--The-sraallest feeder in the line, this'tiny. economy model will give you precise feeding of the most minute amounts of materials. It is ideal for additive feeding, small packaging operations and laboratory use.
TRAY TYPE n
B cDE
Narrow Flat
16
1
1 7% 15%
1
S1--1t
1
90 V
16
% 6% 15%
Half Round
16 1%
%m
15%
Tubular
| 15 I V I 0 . 0 .
6% 14%
Power Supply
Full Load Power Consumption
Full Load Power Input-- 115 Volt
Control
'
Weight (with control box)
115 V. 60 cycle 1 phase
6 watts
0.5 amp Model D
23 pounds
*All feeding capacities are based'on dry sand weighing
100-lbs, per cubic foot. Increased capacities can' be
expected by feeding down slope.
'-
LEHMAN 01882
M O D EL
20 A
FO R F E E D IN G U P TO 2 T O N S P E R H O U R
M O D EL
30 A
; FOR- F E E D IN G U P TO. 4 T O N S P E R H O U R
These small machines have higher output capacities than any units of a comparable physical size regardless of densities of the materials usually fed by this method. Control gives you precise, measured feed from a few ounces to the full capacity of two tons.
TRAY TYPE
Narrow FlatWide Flat -
90 V Half Round
Tubular
'
A
20 14 20 20 19
BC
4 1%' 7 1%
' 3 1%
.3 iy2
2 O-D.
DE
a% 19%
m 13% m 19% m 19% BV2 : 18%
Power. Supply
Full Load Power Consumption
Full Load Power-Input-- 115 Volt
Control
.'
-
Weight (with control box) .
115 V. 60 cycle 1 phase
15 watts 0.5 amp
Model D .
32 pounds
"All of these compact units have been designed to pro duce the most uniform feed possible, with the variety of applications. A more accurate uniformity of opera tion than with other types of feeders is assured : . . one of the variables, the "airgap" adjustment has been
eliminated.
TRAY TYPE
Narrow Flat Wide Flat
90 V Tubular Half Round
AB C
22 5 1%
20 7 1%
20 4
2
19 30.D.
20 4
2
D
11% 11% 11% 11% 11%
1 21% 19% 19% 18% 19%
Power Supply
Full Load Power Consumption Full Load Power Input-- 115 Volt Control Weight (with control box)
115 V. 60 cycle 1 phase
15 watts 1.2 amp Model F 49 pounds
- .3 LEHMAN 01883
MODEL
40 A
FOR FEEDING UP TO 5 TONS PER HOUR
This medium size model is sm all enough to handle many low-capacity feeding jobs yet big enough to pour o u t. 5 tons an hour if th is is required. It has many applica tions including controlled feeding to pulverizers, grind ers, packaging m achines, feeding to batch weighers, conveyor belts, inspection lines, screens, furnaces, etc.
efficiency due to contam ination by m oisture and foreign
m aterials. Sp ecial construction is also available for in
. stallation in those areas where Class II, Group G equip
ment Is norm ally used.
'
TRAY TYPE
Narrow Flat Medium Flat
W ide Fla t Tubular Tubular
H alf Round
n
26 20 17 36 25 26
Bc
5 2*6 7 ' 2*6 9 . 2*6 3 0.D. 4 O.D. 42
D*
.13*4 25H
13*4 22*4
13*4 2244
13*6 36%
14*4 25ii
13*6 25Tf
F.
6 8
Power Supply
Fu ll Load Power Consumption Fu ll Load Power Input-- 115 Volt Control W eight (w ith control box). ____
115 V. 60 cycle ' 1 phase 30 watts .
1.75 amp ' Model F ' 92 pounds
TRAY TYPE
Narrow Flat Medium Flat
W ide Flat Tubular Tubular
n
30 24 20
30 24
8
7 9 12 4 O.D. 6 O-D.
C
8 10
D
1444 1444 1444 15% 1744
E 291H 261A 234 31 26
Power Supply
Full Load Power Consumption
Fu ll Load Power Input-- 115 Volt
Control
.
W eight (with control box)
-
115 V. 60 cycle 1 phase 30 watts 1.75 amp
Model F 106 pounds
, : 4 -
2 ,
LEHMAN 01884
MODEL
50A
FO R F E E D IN G U P TO 15 T O N S P E R H O U R
MODEL
55 A
This rugged unit has been designed for many medium to heavy feeding applications where accurate control is essential. It is ideal for feeding to batch weighing scale hoppers, processing mills, pulverizers, driers and conveyor lines.
TRAY TYPE
Narrow Flat Medium Fiat
Wide Flat Tubular Tubular Tubular Half Round
A CDE
38 9
22 37%
26 13
22 35
22 17
22 31
48 4 O.D, 8
20 47%
42 6 0.D. 12 22% 41%
38 8 O.D. 16 24% 37%
38 8 ______1 23 37%
Power Supply
Full Load Power Consumption1 Full Load Power Input-- 115 Volt Control Weight, (with control box)
115 or 230 V. 50-60 cycle 1 ph.
160 watts
4 amp Model G 317 pounds
No rectifiers are needed with any of these HI-VI feeders. Merely wire into any AC line. Controls, to provide the full feed range, are of potentiometer or the variable auto-transformer type. Their only function is to vary the applied line voltage from zero to 100%. As an example, this feeder with its control will provide precise feeding from a few ounces to 22 tons per hour.
TRAY TYPE
Narrow Flat Medium Flat
Wide Flat Tubular Tubular Tubular Half Round
* 38 26
n 22 48 42 38 38
B 9 13 17 4 O.D. 6 O.D. 8 O.D. 8
C DE
22 37% 22 35 22 31 8 20 47% 12 22% 41% 16 24% 37% 23 37%
Power Supply
Full Load Power Consumption Full Load Power Input-- 115 Volt Control Weight (with control box)
115 or 230 V. 50-60 cycle 1 ph.
120 watts 4 amp
Model G 338 pounds
Large, Heavy-duty Models also available. LEHMAN 01885
ER !E2 AC OPERATED VIBRATORY FEEDERS ARE AT W O R K 9N NEARLY EVERY SMDUSTRY! A. FE W VARIED APPLICATIONS ARE ILLUSTRATED,@1L0W:
_
(1) In the world's largest walnut processing facility-- Diamond Walnut Grower's Stockton, Calif, plant--all nutmeats are given a rigid final inspection before pack aging. This involves use of 40 Eriez Vibratory Feeders to maintain a constant, uniform flow of nutmeats to inspectors at final grading tables. .
.
"W e get a precisely controlled flow and even distribution of nutmeats over the width of the final grading tables," said E. S. Dourgarian, and association official.
(2) Eriez Vibratory Feeder at Union Carbide Nuclear, mounted under storage bin's discharge cone, is posi tioned by operator for precise ore feeding to one of surrounding crushers and screens. AC feeder is installed on-tro Iley .ass.ernbly^wh ich jp rn s. a_full c irc le^Jo prayid e. delivery of ore in any direction.
^
(3} Eriez Feeders are at work in the House of Edgeworth where they help prepare tobacco for market. Here a bank of three feeders, synchronized to feed exact amount
of tobacco into metal containers, is used in filling tins.
(4) -Proportioning materials to make, space age alloys is an exacting process accomplished by vibratory action
at Reading Alloys, Inc., Wyomissing, Pa. Photo shows rear view of four material storage hoppers equipped with Eriez Bin Vibratory feeders below hoppers assure precise feed to a mixing drum.
^
(5J In the production of resin-impregnated glass fiber cloth at Thiokol Chemical Corporation's Panelyte Divi sion, in Trenton, N. 1, an Eriez Volumatic Feeder main tains a continuous, uniform approximately one layer
deep to the conveyor belt on an Eriez High-Intensity
Electromagnetic Separator.
(6) Hydrated lime discharge from an overhead storage -bin into an Eriez Vibratory Feeder. is^ fed in .the precise amounts to the plant sewage treatment tank at Trubek Laboratories in Rutherford, N. J. The AC feeder, which needs no rectifier, delivers lime at rates up to five tons per hour, about 18 times faster than previous method.
c a a e s ksetto e s
E R I E Z M A G N E T I C S HEADQUARTERS ERIE, PA., 16512 U .S.A .
E R I E Z O F C A N A D A , L t d .,-133 O a k d a le R d ., T o r o n t o (D o w n e v ie w ), O n t., C a n a d a
T H E W O R L D A U T H O R IT Y IN M A G N E T IC S
~ ._ v
PRINTED IN U.S.A.
LEHMAN 01886
JEFFREY
THE JE FFR E Y M AHUFACTURING CO . COLUMBUS, OHIO 43216, U. S. A.
CANGRO TRANSMISSION CO. of N. J.
Power ^JranJntiiiion & 1 Conveyor Equipment
295 Crooks Avenu
Clifton, N. J. 07011
Telephone 7 7 2 -7 6 6 2
DATE OF ISSUE AUGUST 21,1967
TO CANGRO TRANSMISSION OF NEW JERSEY STREET
CITY
STATE
(FOR METRO TALC CO.)
TYPE OF DATA PARTS L IS T
TYPE OF EQUIPMENT
For
gQ X I f f 1 DOUBLE ROIL CRUSHER
CUSTOMER ORDER NO.
[
JEFFR EY ORDER NO.
SERIAL NO. Bl6l
INSTRUCTIONS FOR ORDERING REPAIR PARTS
(1) In all cases give Jeffrey Order Number and
This catalog has been prepared for your conven
Serial Number of equipment for which parts are
ience in the identification of parts needed for the
desired.
maintenance of the above specified equipment. It is (2) State explicitly how goads are to be shipped,
advisable that you forecast as accurately as possible
whether by freight, express or parcel post. If
your requirements for Renewal Parts to assure that
special routing is desired, it should be noted on
the necessary items will be available when needed to
each order.
keep your equipment in efficient opofoting condition. (3) Give catalog numbers, if available, accompanied
Better service is ossured when genuine JEFFREY
by names of articles. This enables us to identify
parts are used and Lubrication Instructions are
the parts without question. |f unable to give
fallowed.
catalog numbers, please furnish full description of the parts desired.
COMPLETE ITEMS
(4) In correspondence concerning orders, always give the order number and/or date of same.
The term " COMPLETE", as used in this catalog,
(5)
All claims must be made promptly upon receipt of goods.
designates an assembly or sub*assembly that can be
ordered as a unit. The nome of the unit is printed in
()
Alwoys communicate with-nearest field office before returning material of any kind. Mark all
CAPITAL LETTERS, and indented items that ore
returned packages plainly with your nome and
listed under the complete unit are the ports that ore
address and forword shipping receipt to the
included in the unit.
nearest field office.
LEHMAN 01888
JEFFREYMACHINESANDPRODUCTSFORTODAY'S INDUSTRIES
Drive Chains
Conveyor Chains
Sprockets
Apron Conveyors
P u lv e riz e rs
Vibrating Feeders
Vibrating Conveyors
Reversible Impactors
Automatic Clutches
Welded Steel Pu lleys
B e it Idlers
Screw Conveyors
THE JEFFREY MANUFACTURING CO
COLUMBUS, OHIO 43216, U.S.A.
LEHMAN 01889
JEFFREYPRODUCTSFORTHEMININGINDUSTRY
Continuous Miners -- Bridge Conveyors
Locom otives
Cutting Machines
Loading Machines
Continuous Miners CCOLMOL)
Jt
Ratio Feeders
Ra nicars
Chain Conveyors
Bridge Carriers
Anderton Shearer
Armoured Conveyors
B e it Conveyors
Roof Supports
Shuttle Cars
Aerodyne FansB lowers
THE JEFFREY MANUFACTURING CO.
COLUMBUS, OHIO 43216, U.S.A.
LEHMAN 01890
r
PLATE C.S. 10972 DOUBLE ROLL CRUSHER
B 31
1239
26 7 30 37)1 34
3 6 29 19 10 33 )7
58 13 70 56 3 5 14 60 I. 26 28 79 57 80 f t
5 16 4 27 28 38 9 32
TYPICAL SECTION THRU BEARINGS .DRUMS & SEGM ENTS
_____________ LEHMAN 01891
T H E JE F F R E Y MANUFACTURING CO.
COLUMBUS 16, O H IO , U . S . A .
6- 22-60
20" X 18" DOUBLE ROLL CRUSHER WITH STRUCTURAL STEEL FRAME,
FLAT PELT DRIVE, SPLIT BEARINGS, & ADJ. UPPER IDLER BRACKET
R )K L r^ 8 fL (
c .s . .10971
Calls List Drg, Q-30537 Gr. 3
Illustrated on C.S. 10972
2 pa^s, pagi 1
Ref.
No. Name of Part
Cat. No.
20 x 18 DOUBLE ROLL CRUSHER, C.S. 10971.............. 222347
1 Side Frame . . . . . .................... (2 req'd).218573
2 End Frame............................... (2reqid).218563
3 Adjustable Roll Shaft.................... (l req*d).218576
k ADJUSTABLE ROLL SHAFT BEARING COMPLETE.............. 222208
5 Bushing (2-Pieces) ... ............. (lreq'd).222207
6 Machine Screw, #10-24 thd. x 3/8" Flat Head. (12req'd). 15354
7 Packing Washer (U-Pisces).................(2req'd).222206
8 Packing Ring (Felt)..................... (4req'd).222205
9 HOUSING COMPLETE . . . . . . . . . . . . . . . (l req'd).222204
10 Check Nut, 5/8" Std. Hex............... (4 req'd). 63086
11 Hex. Head Nut, 5/8....................(4reqid). 63070
12 Machine Bolt, 5/8n-ll x 5 l/2n lg. Sq. Hd. ,(1| req'd). 13054
13 Shim
...... .........(2 req'd).222-203
lU Shim
..........(2 req'd).222202
15 Bearing Cap (Drg.Si-3690?Mk.2)........... (lreq'd).
16 Bearing Base (Drg.XH-36909Mk.l)......... (1req id).
17 Snap Ring. ............................. (4 req ld).218565
18 Pulley, 15"............................. (2req'd).218582
19 Gib Key, 3/l|"............................(3req'd). 29488
20 Crusher Roll............................(2req'd).}ZZ'T6Zf
21 Key, 3/4" Sq. x 20 l/2" lg.(Drg.XQ-30537 Mk.l0)(2 req'd).
22 -Sggawrtf(Per Ordc^-- . ................... ( req'd).
23 Segment Clamp (Per Order). . ............. (12 req'd).218595
24 Cap Screw, 3/U"-10 x 3" lgHex. Head........ (32 req'd).218685
25 Lockwasher, 3/4" ........................ (32 req id). 23358
26 Fixed Roll Shaft...... ................ (l req'd).2lB577
27 FIXED ROLL SHAFT BEARING COMPLETE. . ........... . .222211
28 Bushing (2~Pieces)..................... (lreq'd).222207
29 Machine Screw, #10-24 thd. x 3/8" lg. Fl.Hd. (12 reqid). 1 $ } %
30 Etecking Washer .........
(2 req id).2222o6
31 Packing Ring (Felt). ................... (l;reqid).222205
32 Housing Complete . ......................(1 req'd).222210
33 Check Nut, 5/8" Std. Hex................. (4req'd): 63086
34 Hex. Head Nut, 5/8".........
(4 req'd). 63070
35 Machine Bolt, 5/8"-ll x5 l/2"lg. Sq. Hd.. . .(4 req id).'13054
36 Shim.............. . . .............. (4 req'd).222202
37 Bearing-Cap (Drg.H-36911 Mk.2 ) ............(lreq'd).
B8 Bearing Base (Drg.H-36911 Mk. 1 ) ...........(lreq'd).
39 IDLER SHAFT BEARING COMPLETE............... (lreq'd).222168
40 Idler Pulley Shaft.............
(1 reqId).222169
41 Bracket Body ..............
(1 req id).222170
42 ADJUSTABLE IDLER ROD ......................(l req"d).222212
43 Nut, 1 l/U"-7 thd. Hex. Head.............(3 req'd). 63074
When ordering parts always give serial number.
LEHMAN 01892
THE JEFFBEY MANUFACTURING CO.
COLUMBUS 16. OHIO. U.S.A.
C.S. 10 9 7 1
2 pages, page 2
:
Ref.
Ho. Name of Part
Cat. No.
DOUBLE ROLL CRUSHER (CONT)
lili 8" IDLER PULLEY . . . . . . . . . . . . . . . . . ( 2 reqd).218583
k5 Bushing............................... (1req*d).265196
lj.6 Set Collar................. .. ......... (2 req'd).201865
7 Bearing Hold- Down Rod...................... (ireq'd),2l856ij.
18 LOWER IDLER SHAFT......................... (1req!d).218568
k9 2" Std. Hex. Hut............
(2 req'd). 63077
50. Lockwasher, 2 " ......................... (1req'd). 2336 7
51 Cut Washer...............
(2 reqfd). 60863
52 Lockwasher, Ia .......................... (8req'd). 23361
53 ADJUSTABIE SCREW........ ............... (2 req>dj.218570
5h Check Hex. Hut, 2 (Drg.Q-30537 Mk.25) ... .(2 req'd).
55 Std. Hex. Hut, 2".'.........
(2 req'd). 63077
56 Key, 1/2 Sq. x 5/8 lg. (Drg.Q-3Q537'Me.li5) . .(2req'd).
57 Adjustable Screw Collar.................... (2req'd).218388
58 Adjustable screw Nut.................. .(2 req'd).218571
59 Spring . .............
(2 req'd).218569
60 Belt.................................. (1req'd),218596
61 Housing. . ..............., ............. (1req'd).2l857h
68 R.H. Guard, Gr. 1 (Per Order). . ............ (1 req<d).218575
-6 9 ---- L.ff. Guard, Gr. 2 {Pc* Order). .
4 4 ( 1 req'd).216586-
70 Bracket. ............................... (2 req'd).218587
71 Bracket. . . . . . . . . . .......
(l req'd).218588
72 Machine Bolt, l/2"-13 x 1" lg.Square Head . . .(8req'd). 10097
73 Hex. Hut, l / 2 " - X 3 ........................ (8rq'd). 63069
7h Lockwasher, 1/2".........
(8 req'd). 2335h
75 Flywheel............................... (1reqfd).213177
76 Machine Bolt, 5/8-ll x 1 3/htt lg.Square Head A h reqfd). 13039
77 Lockwasher, 5/8"ll.................... .
23356
78 Machine Bolt, 3/8B-l6 x 6" lg.Square Head . . .(2req'd). 12752
79 Fin. Hex. Nut, 3/8"-l6 . .................. (2 req'd). 63068
80 Spring Lockwasher, 3/8"......... ......... (2 req'd). 23352
Pgr Order
Sheave .......................................
Pulley ...................................... . ''
V-Bslt .......................... .............
-Alemite Compressor.............................. 221009
Socket Wrench.
...........................22275h
G-t/AK2> P I a 7 &
~7 ~ HPPSfZ.
>'
2-/?c &A>
C a 7 ^ Z 2 . 3 /' zz~ 3 /
When ordering parts sl-neys give serial number.
LEHMAN 01893
LUBRICATION EKSTRUCTIOHS FOU J S F R S ? BfM M M E L StSfflSS
The shafts on this type machine^ are mounted 3a brcm bhed typs? bearings* Do not unnecessarily load bearings with too tight drive beltso Immediately in veatigato and determine the cause of any abnormal heating of the bearings<,
Bearings of this type are to be grease lubricated,, The bearings should b lubricated with a high quality grease made by a reputable manufacturer and satisfactory for this service,, The grease should be a multi-purposes highly stable bearing grease with a water repellent soap base and a worked penetration of between 26$ and 2<?>i (NLCI #2) and suitable for temperatures from f? below aero to approximately 2oP F. Jeffrey Lubricant Woo 63 meets the above re quirements. The time interval between greasing should be governed by the service expected. Small amounts of grease applied at close intervals will give much better service than large amounts applied at very infrequent In tervals.
Keep bearings clean and free from grit. Use clean grease at all times. If grit and grease are allowed to mix and are present in the bearings their life will ba very short. Whan greasing add sufficient grease so that it will work out the ends and.force away any dirt and grit that may be present.
The gears, should be lubricated frequently with a special grease to out down.QXLnoise' and also wear. The grease used should be a type made to be used on open gearing;., (This applies only on orushsrs having countershaft drive.)
LEHMAN 01894
OPERATING INSTRUCTIONS FOR JEFFREY DOUBLE ROLL CRUSHERS
The crusher should he allow ed to reach i t s f u l l speed b efore any m a teria l 1 b f e d in t o i t The f e e d sh ou ld e n te r th e crusher s o t h a t i t w i l l s t r i k e as n e a r ly
as p o s s ib le a t th e ju n c tio n o f the two r o l l s * I t then can be crushed and d i s charged q u ick ly w ith o u t b e in g handled in th e cru sh er more than i s necessary
I f the feed i s eith e r sid e of the ju n ction o f the ro lls the m aterial w ill tend to chum around and t h is w i l l r e s u lt in low ered capacity*
B efo re tu rn in g o f f th e power when sto p p in g th e crusher care should be taken to f i r s t shut o f f the feed and then allow s u f fic ie n t time fa r a l l mater i a l to be com pletely discharged. This i s important to elim inate danger of plugging because i f a plug-up should occur, th e m aterial must be cleaned out by hand as the crusher w i l l not s ta r t under a loaded condition*
P e r io d ic in s p e c t io n sh ou ld be made t o check f o r wear and p o s s i b i l i t y o f need f o r replacem en ts p a r t s . The main p a r ts o f wear on -these cr u sh e rs are the segments and b u sh in gs.
On cru sh ers u sin g manganese s t e e l segm ents, th e t e e t h can b e r e b u i l t w ith " b u ild -u p " rod t o th e o r ig in a l shape and then h ardcoated w ith a r e g u la r hard c o a t or s e lf-h a r d e n in g rod. On cru sh ers u sin g w h ite iro n segm ents, t h e t e e t h cannot be r e b u i lt when worn down, but the segm ents must be rep la ced *
To r e p la c e th e segm ents, remove th e end h ou sin g c o v e r s . Remove t h e b o l t s from each in d iv id u a l segpnent. Replace w ith a new segment as each o f th e old ones a r e removed. T his avoid s e x tr a tim e la t e r on. Check a l l segment b o lts and r e p la c e w ith new ones i f the b o l t s are worn t o any e x ten t* In p la c in g new segm ents on th e r o l l s , make sure a l l b o lt s f i t c o r r e c t ly and are t ig h te n e d a s tig h t as possible*
The bronze b u sh in gs used should be r e p la c e d b e fo re th ey are a llo w ed t o wear to the p oin t where the housings are being damaged. I f the b earin gs are p rop erly and r e g u la r ly lu b rica ted as they should b e , the bushings w i l l giv e a l o t of s e r v ic e . I f the bearings are n ot,p ro p erly lu b r ic a te d , th e bushings w i l l wear ra p id ly and w ill have to be replaced at frequent in terv a ls*
To r e p la c e th e b u sh in g s, i t i s n e c e ssa r y to remove the b e a r in g h o ld down rods and r a is e th e cru sh er r o l l s t o be a b le t o g e t t o th e bushings* When the bushings are machined a t th e fa c to r y , th e y a re match marked in p a ir s fo r proper alignm ent and they should be p laced in th e housing w ith th e match marks to g e th e r t o p rovid e proper alignm ent when in s t a lle d *
The crusher can be s e t f o r d if f e r e n t s i z e p r o d u c ts by a d ju s tin g th e sp acin g between the r o lls * This i s accomplished by -settin g th e adjusting rods as de s ir e d . The amount o f p r e ssu r e req u ired t o compress th e sp r in g s can a ls o be ad ju s te d by th e s e t t in g o f th e a d ju stin g screw n u ts on the a d ju stin g r o d s. In s e ttin g e ith e r .th e clearance-between the r o lls or the spring adjustm ent, check t o make sure t h a t b o th s id e s o f th e machine are s e t e q u a lly t o a v o id unequal p r e ssu re on t h e ' two sid es*
Order rep la cem en t p a r ts by Hark (MS) No, o r P a r t N o*, and a ls o by th e C atalog No. or P a t t , No. from th e P a r ts l i s t fu r n ish e d by The J e f f r e y M anufacturing Company.
LEHMAN 01895
LEHMAN 01896
LEHMAN 01897
FORM 810522
PULSONICS CORPORATION
LEHMAN 01898
-JAJtOAJ
L THROUGH /fi/ tUSEBT
/tA/ AL PtPZ >VMSTALLEQ
msemes CORPORATION
999 AIRPORT ROAD, LAKEWOOD, N .J. 08701 PHONE: (201) 367-0800
T Y P IC A L IN S T A L L A T IO N L A Y O U T
FOR IN JEC T O R MODEL E4015-4 NEM A 4 (FO R NEM A 7-9 S E E DETAIL A)
IMPORTANT: PRIOR TOINSTALLATION. REVIEWINSTRUCTIONS &CAUTION NOTES
CAUTON*tlTyoJriceaotPnuasllfsfruoencqljuacedSny|c0sytecsomentbtIanyijnsthdtehspemrsoeuglfrtoiaprmcleemsInewsrtcialrhneotaautnitnedgoarumesaabcglteaio.sntsfodrlrceecslloyfiinmtopathcetahnodpvplBbrroartlvoens.TsehleavtelshsdeplroershsouprepesrumppulsietdbetostuhfBficiniejenct 1. positlonvelvesoItlaverticallyabovelieconneclicmintothebin. 2.Seturetankpositivelytopreventanymovementofassemblybecausewitheachenergyrelease,thereisareactionforce. 3. Connectvalveinlettotankwithdotanippletofullyrestrainvalve, 4. ConjnectveanlevregoyurteiBteIawseithwpitihpenoofmmoivneimmuenmttleonpgrtehvfeonrtrdeasmtraaginee-dentryIntothebinwall atdesignatedlocallon.Securepipingtocontain 5. Thaj|ssuppolybtjiencetsisftroomhaeventaerminagntuhaelsvhaulvt-eomffevcahlvaenaisnmdroerghuolaptpoerra.djustabletoVlOPSt.AfilterregulatorIsreoommendedtopreventforeign 0-Amanualdlainvalveshouldbeinstalledatthelowestlankconnectionforperiodicdrainingofcondensate, 7. Properventing01theairdirectedIntothehopperOivesselisnecessary. 8. Atllngctianicalconnectionsaretobepergoodmechanicalpracticeincompliancewithallapplicablecodes.
-/ft AJ/PPLE
A SSEM BLY END VIEW WITH VALVE POSITION VERTICAL
TITLE
P U L S O N IC V IL
1D/Aa/TeEo
DRAWING NUMBER
791227A
REV.
T Y P IC A L IN S T A L L A T IO N L A Y O U T
FO R IN JEC T O R M ODEL E4015-4 N EM A 4 (FOR NEMA 7-9 S E E DETAIL A)
IMPORTANT; PRIOR TO INSTALLATION REVIEWINSTRUCTIONS &CAUTION NOTES
CAUTION-tTlyohrceaotPnuasltIsrroaunqe'.:iSeSnytcosylcseomitntibnayijnethc1tehspameroeuglftroiaprmcieemsinewsrticatrhneotaautnitnedgoaurmesaabcgtleaio.sntsfodricreec*lloyliInmtopathcetahnodpvpiebrraotriovens.sTehleavtetahaeeplroershsouprepesrumppulieeidbetoauthflelcilnejnetc-1. PositionvalvesoIt sverticallyabovetheconnectioninto(bebln. 2. Securetankpositivelylopreventanymovernenlofassemblybecausewitheachenergyrelease,thereisareactionforce. 3. ConnectvaNeIntel [otankwithclosenippletofullyrestrainvalve. d. Connectveanlevregoyurlaielowseltwnlpthipenoolmmoivneimmuenmtlteonpgrtehvfeonrtrdeastmraaignee.dentryintotheblnwall aldesignatedlocation.Securepipingtocontain 5.Thesuppolybtjiencetsisf>roiioi1tiaveentaerminagnuthaelsvhaulvt-eomffevachlvaenaisnmdroerghuolaptpoerr.adjustablelottOPSI.Afilterregulatorisrecommendedtopreventforeign 6. Amanualdrainvfllv>shouldtn>Installedatthelowesttankconnectionforperiodicdrainingol condensate, 7. Properventingoflh^airdirectedintoIhehopperorvesselIsnecessary. 8.AllmechanicalconrectionaaretobepergoodmechanicalpracticeIncompliancewifhalfappllcabacodes.
3."
,4-
PULSOMCS
CORPORATION
999 AIRPORT ROAD, LAKEWOOD, N .J. 08701 PHONE: (201) 367-0800
A SSEM BLY SID E PROJECTION.W ITH VALVE POSITION VERTICAL
TITLE P U L S O N I C T I L
DATE 4/15/78
DRAWING NUM BER
___ _ _ . .
770901A
REV.
D
LEHMAN 01899
FULSOMCS
CO RPORATION
P A P T IA I
CUSTOMER LIST
m q a ir p o r t r o a d
LAKEWOOD, N EW JE R S E Y 00701 201-367-0600
A ir C o rre c tio n D iv ., (U O P In e .) A llie d C h e m ic a l C o rp o ra tio n A lu m in u m C o . o f C a n a d a Ltd . A n d c o P o w e r In d u s try P ro d u c ts In c . A n h e u s e r- B u s c h In c . A rm s tro n g W o rld In d u s trie s In e . A s b u ry G ra p h ite M ills In e . Bahnson Co. B a lly B lo c k C o. C a n a d ia n M llw o rk In e . C h ic a g o C o n v e y o r C o rp . C h ic o p e e R e s e a r c h D iv. C ib a - G e ig y C o rp . C o n w ed C orp. C . P . In e . D . C .E V o k e s In e . D is c w a s h e r In e . D ix ie M a n u fa c tu rin g C o . In e . D o w C h e m ic a l C o . D re s s e r In d u s trie s/ L o d g e - C o ttre ll E . l. D u P o n t d e N e m o u r s & C o . In e . D u s te ll Ltd . Ex x o n C h e m ic a l C o . F lo T re n d S y s te m s In e . Fo rd M o to r Co. F o re m o s t M a c h in e B u ild e rs In c . G e n e ra l E le c tric C o . W .R . G ra c e & Co. G r iffin E n v iro n m e n ta l C o . In c . In la n d S te e l C o . In te rra d C o rp ./G e n e ra l M o to rs C o rp . Lam so n C orp. Lever B ro th e rs Co. L y n d a l C h e m ic a l C o .
M an ch au g C orp. M erck & Co. M ik ro p u i C o rp . M o b ile C h e m ic a l C o . M o n san to C o. M o rris o n In c . O c c id e n ta l C h e m ic a l C o . O w e n s - Illin o is In c . P a c ific S m e ltin g C o . P e n n s y lv a n ia P o w e r C o . P u llm a n - K e llo g g R e s e a rc h C o ttre ll In c . S A S IB C o rp . o f A m e ric a S a y te c h In c . S e m c o In c . S h a m ro c k C h e m ic a ls C o rp . S h e ll C h e m ic a l C o . S o n ic C o rp ./ N P C In c . S o u th e a s te rn M in e ra ls In c. S o u th e rn M a te ria ls C o . In c. A .E . S ta le y M a n u fa c tu rin g C o . S ta u ffe r C h e m ic a l C o . S te e l H e d d le M a n u fa c tu rin g C o . S u p e rio r S te e l F a b ric a to rs In c . T e n n e c o In c . T e n n e s s e e R iv e r P u lp & P a p e r C o . Tonk P ro d u cts U .S . G y p su m C o. U .S . S te e l C o rp . V e rta c In c . W e d c o In c . W e s tin g h o u s e E le c tric C o rp . W h e e la b ra to r- F ry e In c . W in d e rs & G e is t In c .
00-17
LEHMAN 01900
Mr. Keith B. Lehman Cyprus Industrial Minerals Company September 22, 1982
cc: Mr. Eric A. Persson APM Technology
Enclosures:
Sketch # SK20922D Quotation # P820906 Sketch # SK20922B In itia l Settings Drawing #791237A-22B Quotation # P820907 Sketch # SK20922C In itia l Settings Drawing #791237A-22C Operating Logic Sheet # 791245A Typical Installation Drawing #791227A Partial List of Customers #80-17 Pul sonic Brochure #101A
LEHMAN 01901
QUOTATION SHEET
Part No. *S /C O ? 2. 2. f t Part Name (/ P P i ~ f C /) L.
Quantity
M ill
P P ih u r r . I M PPP A
DESCRIPTION
OPERATION NO.
SHOP ORDER
BY % )r,__________________ ___ DATE S<At 22, S?rz -
FORM 610522
PULSONICS CORPORATION
LEHMAN 01903
------ FIELD WIRE BY INSTALLER @ A INJECTORS (10 MAX) (g) B INJECTORS (10 MAX)
OPERATING LOGIC:
UPON APPLICATION OF POWER, THE A AND B INJECTORS ARE SEQUEN TIALLY TURNEDONANDOFF FORA NUMBER OF CYCLES DETERMINED BY THE SETTING OF THE PULSES PER INTERVAL SELECTOR SWITCH (0-9 PULSES). THE ONTIMES OF THE INJECTORS ARE ADJUSTABLE.
ALSO, UPON APPLICATION OF POWER, A TIME INTERVAL IS INITIATED, AFTER WHICH THE INJECTORS ARE AGAIN SEQUENTIALLY CYCLED. THE TIME INTERVAL IS ADJUSTABLE BY THE INTERVAL TIME THUMBWHEEL SWITCHES (0-99.9 MIN.). THE TIME INTERVAL IS REINITIATED AT THE ENDOF THE LOADCYCLE.
UPON APPLICATION OF POWER, THE ADJUSTABLE START MODE FROM090 SECONDS REPEATS TH SELECTED PROGRAM OF PULSES AT A 6 OR 12 SECOND INTERVAL. WITH THE DIP SWITCH IN THE 6 SECOND POSI TION, THE SELECTED PROGRAM WILL OCCUR AT POWER UP, AT 3 SECONDS AFTER POWER UP. AND AT 6 SECOND INTERVALS THEREAFTER FOR THE DURATION OF SELECTED START TIME. WITH THE DIP SWITCH INTHE 12 SECOND POSITION, THE SELECTED PROGRAMWILL OCCUR AT POWER UP, AT 6 SECONDS AFTER POWER UP, AND AT 12 SECOND INTERVALS THEREAFTER FOR THE DURATION OF SELECTED START TIME. AFTER COMPLETION OF THE SELECTED START TIME, THE PROGRAMMER WILL CYCLE AT AN INTERVAL DETERMINED BY THE INTERVAL SELECTOR SWITCHES.
TERMINALS FOR INTERVAL OVERRIDE SWITCHES ARE PROVIDED TO INITIATE INJECTOR CYCLES ANYTIME DURING THE TIME INTERVAL WITHOUT RESETTINGTHETIME INTERVAL.
WITH THE INTERVAL TIME SELECTOR SWITCHES SET TO 000, THE LOADS ARE ACTIVATED UPON APPLICATION OF POWER, AFTER WHICH THE LOADS ARE INOPERATIVE, EVEN WITH THE INTERVAL OVERRIDE SWITCH UNTIL A FINITE TIME IS SELECT'D BY THE INTERVAL TIME SWITCHES.
mu
model 5 E 2 S A M
PROGRAMMER
1. PHYSICAL LAYOUT 2. OPERATING LOGIC
PULSONJCS
CORPORATION
999 Airporl Road, Lakewood, New Jersey 08701
LEHMAN 01904
|;I I*
I"?i n
------- FIELD WIRE BY INSTALLER
t
A INJECTORS (10 MAX)
H'T B INJECTORS (10 MAX)
;i,
h]
\
OPERATING LOGIC:
i'w ifT a M B a a f
;
-HW-
UPON APPLICATION OF POWER, THE A AND 8 INJECTORS ARE SEQUEN TIALLY TURNEDONANDOFF FORA NUMBER OF CYCLES DETERMINED B(Y' THE SETTING OF THE PULSES PER INTERVAL SELECTOR SWITCH (Oj9, PULSES). THE ONTIMES OFTHE INJECTORS ARE ADJUSTABLE. ;. j " .j 1
ALSO, UPON APPLICATION OF POWER, A TIME INTERVAL IS INITaTED,
AFTER WHICH THE INJECTORS ARE AGAIN SEQUENTIALLY CYCLEO. THE
TIME INTERVAL IS ADJUSTABLE BY THE INTERVAL TIME THUMBWHEEL
SWITCHES (0-99.9 MIN.). THE TIME INTERVAL IS REINITIATED AT THE
ENDOFTHE LOAOCYCLE.
l ! 1 -ihiiir' - i !
UPON APPLICATION OF POWER, THE ADJUSTABLE START MODE FROM0*
90 SECONDS REPEATS THE SELECTED PROGRAM OF PULSES AT A 6 OR
12 SECOND INTERVAL, WITH HE DIP SWITCH IN THE16 SECOND POSIr
TION, THE SELECTED PROGRAM WILL OCCUR AT POWER P, ATJS
SECONOS AFTER POWER UP, AND AT1 6 SECOND INTERVALS,
THEREAFTER FOR THE DURATION OF SELECTED START TIME. WITH TH|-
DIP SWITCH INTHE 12 SECOND POSITION, THESELECTED PROGRAMWILE
OCCUR AT POWER UP, AT 6 SECONDS AFTER POWER UP, AND AT 12
SECOND INTERVALS THEREAFTER' FOR THE DURATION OF SELECTEO
START TIME. AFTER COMPLETION OF THE SLECTED START JIME, THE
PROGRAMMER WILL CYCLE AT AN INTERVAL DETERMINED ;BY;TH(:
INTERVAL SELECTOR SWITCHES.
! ;,, '
TERMINALS FOR INTERVAL OVERRIOE SWITCHES ARE PRQVIDED TO [
INITIATE INJECTOR CYCLES ANYTIME DURING THE' TIME INTERVAL |
WITHOUT RESETTINGTHE TIME INTERVAL. , j ' ' '
.j
WITH THE INTERVAL TIME SELECTOR SWITCHES SET TO !000, THE l
LOAOS ARE ACTIVATED UPON APPLICATION OF POWER, AFTER WHICH `
THE LOADS ARE INOPERATIVE, EVEN WITH THE; INTERVALiOVERRIDE'
SWITCH UNTIL A ITE TIME IS SELECTED BY ITHE INTERVAL ;T1MF
SWITCHES.
' 1' niii":i
TITLE
model 5E2SAM
PROGRAMMER
1. PHYSICAL LAYOUT 2, OPERATING LOGIC
CORPORATION 1 ;
999 Airport Road, Lakewood, New Jersey OBTOjl '
DAT| PIUMA
. T r r r r ,
9/21/81 T 791245A 1! [ !
PULSONICS CORPORATION
t e r m s a n d c o n d it io n s o f s a l e
GENERALCONDITIONS
{1) Pricesaresubject tochangewithout notice, andaresubject to correctionof errors. (2) All ordersaresubject toacceptanceonreceiptatPidscnicsCorporation. (3) Invoicingwill be at pricesineffect at time of shipment.
(4) Quotations arevoid unlessacceptedwithin thirty(30) daysfromdatequoted. TAXES
Prices do not include any federal, state, or municipal sates, excise or other taxes which the Company may be required by lawto collect. Such taxes will be billed in addition to the prices listed.
PACKAGINGANDMARKING Unlessotherwise statedonquotation, will be inaccordance withour standardpractices. CANCELLATION
All orders become firm commitments upon their acceptance. Thereafter they may not becancelledor changed
withoutPulsonic'spermission.
'.
CLAIMS No claimfor shortages or error in shipment will be allowed unless reportedinwriting tothefactorywithinten (10) days from receipt of material. Title to merchandise passes to purchaser when goods are delivered to a carrier. Purchaser must file all claims for damage in transit with the carrier.
CONFLICT W ITH PULSONIC CONTROLS TERM S AND CONDITIONS
Purchase orders containing language which modifies, adds to, is repugnant to or ia inconsistent with Pulsonic's terms and conditions of sales as contained herein are accepted by Fulsome only on the express condition that any ssuolcehlylabnygPuualgseoniinc'scuoswtonmteerrm'sspaunrdchcaosnedoitridoenrssohfasallleb.einoperative,andthat theliabilities of Pulaonicsshall bedetermined,
RETURNS
'
Newand unused material returned for credit will not he accepted unless written permissionhas been given by the factory Only material of. current design in active demandwill be considered for return. Credit, if any, for suchmaterial issubject toarestocking chargebasedondate of manufacture.
GUARANTEE All PuUonic products are guaranteed against defective material or workmanship for a period of one year. Defective products or parts thereof returned to the factory with transportation charges prepaid and found by factory inspection to be defective, and not inoperative because of damage or abuse, will be replacedorrepairedfree of charge. The Company assumes no liability for consequential damages of any kind, includingincidental labor or other costs TChoemgpuaanryaonrteietsirsepexrepsreenstsalytiviens lAieull sotaftuotthoreyr owrairmrapnliteieds,woarbrliagnattiieosn, os,thoerrltihaabnilittiitelse,,eaxrperheessreedbyoerxipmrepslsielyd,nbegyatthede andexcludedPulsonic products restricted or plugged by dirt or other foreign material fromthe system on which installed wifi not beconsideredas defective. Pulsonicproducts returnedunder the terms of this guaranteemust beproperlytagged indicatingthereasonforthereturn.Theword"defective"alonewillnotjustifyfreerepairorreplacement.
Products or parts thereofreplacedorrepairedunder theconditions of this guaranteewill be returnedtransporta tioncharges prepaidwithinthe United States bybest andmost economical means-
LEHMAN 01905
PLSGNJCS
QUOTATION
For: Cyprus Industrial Minerals Company 651 Metuchen Road
So. Plainfield , N.J. 07080 (201) 754-4880_____________ Reference: Vertical Mi Products
CORPORATION
999 AIRPOHT ROAD LAKEWO OO. N EW JERSEY 08701
201-367-0800
Our Quotation Nn P820906______ _ Date September 22, 1982
Attention: Mr. Keith B. Lehman c f r Mr. Eric A. Persson_______
In accordance with the reference shown, we arepleasedto quote asfollows:
Pul sonic Bin Activator System to initiate and maintain free flow of fine talc
from the storage silo hopper section . The system w ill include 1_____ progratraner,
Model# 5E2SAM-4______ , in a Nema 4 enclosure and 4
injectors, Model
# E4015-4______ having Nema 4______ enclosures.
The Model # 5E2SAM programner is to be field wired to the injectors and
supplied from a 120/60 power source. When power is applied to the programmer, the injectors w ill be signaled per the selected operating logic as defined in Print
# 791245A
-
Each Model # E4015-4 injector consists of a solenoid controlled diaphragm
valve to operate per the above programner and a 2 cu. ft. code welded air reservoir.
The reservoir and valves are to be close connected shown in the typical installation
arrangements with all fittings, pipe and interconnections supplied by the installer.
Further definition of injector locations, electrical connections and control
w ill be provided on intent to purchase or placement of order.
ORecommended injector locations and electrical connections are per Print
# SK 20922B
Total Net $1625.00
DELIVERY TERMS___ F.O.B_____
Stock _____ Net 30 Days
Lakewood, n.J-
Your favorable consideration will be much appreciated.
This Quotation to remain firm for
.days. By:.
GUARANTEE: Michael M. Mokris
The P u ls o n ic b in a c tiv a to r sy s te m m u s t p e rfo rm to y o u r c o m p le te s a tis la c tio n o r it m ay be re tu rn e d fo r fu ll c re d it.
g-j -jqqj
LEHMAN 01906
LEHMAN 01907
D
1. Interval Time
2. Pulses Per Interval 3. "A Time Adjust 4. 11B" Time Adjust
PROGRAMMER
ore
3 \
i
- Increase to conserve energy - decrease to maintain flow should flow diminish or stop as field conditions dictate.
- Decrease to conserve energy - Increase i f flow not initiated.
- Adjust to most effective frequency and form.
- Adjust to most effective frequency and form.
PNEUMATIC
1. Set Supply Pressure
- P5IG - Test for best effective setting from lowest to highest.
The air per sequence from each injector at the above settings is
SCF (Not 5CFM)
LEHMAN 01908
title INITIAL SETTINGS
amm-jfpf&x v . % , Cy p r u s - Ve r t i c a l
CORPORATION
777 Airport Rod. Lakewood, N ew J ersey 08701
. DATI I DMWINQ Anil 3/81 1 : 7 9 1 2 3 7 A - 2 Z .
PULSQNCS
QUOTATION
For: Cyprus Industrial Minerals Company 651 Hetuchen Road__________________ So. P lain field . N.J. 07080_______ (201) 754-4880_________________ ___
Reference: Crude Hi'71 Supply
CORPORATION
999 AIRPO RT RO AO LAKEWOOO, N EW JE R S E Y 06701
Our Quotation No.-- P82090)
Datc September .22, 1982 Attention: Hr. Keith B. Lehman C/C Hr. Eric A. Persson______
In accordance with the reference shown, we are pleasedto quote as follows:
' -ii
.ir.fA'i: .
Pulsonlc Bin Activator System to in itiate and maintain free flow of mixed talc
from the storage silo hopper___________ . The system w ill include 1 -prograniner,
Model#--5-E-2-S-A-M----1-2------ , in a Nema ---1-2--- enclosure and ----4----- injectorsV1*Model
# E4Q15-4______ having Nema
4______ enclosures.
_
The Model #-- 5E2SA--H programmer is to befie ld wired* to the 1njectors:`a*nd
./-T V'-:
supplied from a 120/60 power source. When power is applied to the programmer, the
.
injectors w ill be signaled per the selected operating logic as defined 1n rt1nt
# 791245A .
*
. --'i j 'i.
Each Model # E4015-4 Injector consists of a solenoid controlled .diaphragm
valve to operate per the above programmer and a 2 cu. ft. code welded a ir reservoir.
The reservoir and valves are to be close connected shown in the typical installation
arrangements with all fittin g s, pipe and interconnections Supplied by the in staller.
Further definition of injector locations, electrical connections and control
w ill be provided on Intent to purchase or placement of order.
'
O Recommended injector locations and electrical connections are per Print
# SK 20922C
Total Wet $1625.00
D ELIV ER Y T E R M S ____ F .O .B ----------
Stock_________
N e t 30 Days
Lakewood, N.J.
Y o u r favorable consideration will be m ud) appreciated.
This Q uotation to remain firm fo r ___________ days. B y :^ ---------------------------------------------------------------------------------- '
GUARANTEE: Mlchael M* H^ is
T h e P u l s o n i e b i n a c t i v a t o r sysfem m u s t p e r f o r m to y o u r c o m p l e t e s a t i s f a c t i o n o r it m a r b e returnetf for full cretilt,
..
611002
LEHMAN 01909
C O R P O R A T IO N
777 AIRPORT ROAD LAKEWOOO. NEW JERSEY 08701
201-367-0800
September 22, 1982
OCT 1 2 Rec'if
Mr. Keith B. Lehman Cyprus Industrial Minerals Company 651 Metuchen Road So. Plainfield, N.J. 07080
Subject: Quotation # P820906 and P820907
Dear Keith:
Thank you very much for your time on Thursday, September 16th when I called with Mr. Eric Persson of APM Technology when we discussed two flow probelms.
On Quotation # P820906 for the vertical mill products we have prepared a series of drawings, in itia l settings and are including supplemental data defining.the operation and sequence of the system.
Please note that for the in itia l settings we anticipate operating at a relatively low pressure and anticipate i t may even be less than this.
The system is quoted with one programner and four injectors. With two sets of contacts i t can be arranged that i f draw down is from but one side of the sp lit hopper only those injectors should be activated. The sketch # SK20922D shows a suggested schematic for this.
Quotation # P820907 is for the crude mill supply and you w ill note that we quoted the same programner for both even though we in it ia lly spoke of using different programmers for each. Our reason for this is that the sim ilarity could promote interchangeability and familiarity"with adjustments.
We look forward to working with you on this project and with our offices close to your plant we could offer assistance on start up and tuning.
All of this equipment is quoted on a full money refund guarantee.
Very truly yours,
Michael M. Mokris MMM/pap
LEHMAN 01910
i
PROGRAMMER
1. Interval Time
2.. Pulses Per Interval 3. "A Time Adjust 4. " B " Time Adjust
O S 'O
K
- Increase to conserve energy - decrease to maintain flow should flow diminish or stop as field conditiohs dictate.
- Decrease to conserve energy - Increase i f flow not initiated.
- Adjust to most effective frequency and form.
- Adjust to most effective frequency and form.
pneumatic
1. Set Supply Pressure Y O - PSIG - Test for best effective setting from lowest to highest.
The a ir per sequence from each injector at the above settings is iT O
SCF (Not SCFM)
LEHMAN 01911
title
INITIAL SETTINGS
t
CUSTOMER
-. ' V. '
G y p s u m - C R vpG
pu iso n ic s
CORPORATION 777AirportRod,Lakewood.NewJersey08701
BATE .. MUWIM.
M i t t J V P I Y . 3/81 '
*791237A - 2 Z C .
Q U O T A T IO N S H E E T
Customer Y P R U
Port No. S K Z 0 9 Z T - O
Part Name l/tfcL. hit/ J u 6 ersrso e i e c
Quantity
ct
DESCRIPTION
O PERATIO N NO.
SHEET
OF
SHOP ORDER
BY
DATE
%
U
1 '
1i '
n U
J j.
ti
rzi / i t
FORM 610922
/ CL t 2_/y -tr,
2. / ii
z **
*/-4,,
If It
i. 3- P*
/i c
11 f(l
i S
V/
ft
2T;i
,
PULSONICS CORPORATION
U L >Z --
t U
Af fi
t *
p
;
J!.
f1+1\ -
r g V ty
o it r ,1yA * \
i `-i, f t * *
f /V
ro
} > i l l l i l ift A ,0 Mflfr[A,
t *^3 vA /
r f* , / j >
_4 A l L L 7
' v i C
_s 0ti A r __!
LEHMAN 01912
PROGRAMMER
1. Interval Time
2. Pulses Per Interval 3. "A Time Adjust 4. 11B" Time Adjust
o ro
- Increase to conserve energy - decrease to maintain flow should flow diminish .or stop as field conditions dictate.
- Decrease to conserve energy - Increase i f flow not initiated.
- Adjust to most effective frequency and form.
- Adjust to most effective frequency and form.
PNEUMATIC
1. Set Supply Pressure
< ~ 0 -PSIG - Test for best effective setting from lowest to highest.
The air per sequence from each injector at the above settings is
,7 S
SCF (Not SCFM)
LEHMAN 01913
title INITIAL SETTINGS
/CUSTOMER .,
C Y P R U S -Ve r t ic a l
MUl
PULSQMCS
CORPORATION
777Airport Road. Lakewood. NewJersey06701
OATS
3/81
OKAWTHO
'791237A - 2 Z 0
September 22, 1982
C O R P O R A T IO N
777 AIRPORT ROAO LAKEWOOO. NEW JERSEY CB701
' 201-367-0800
Mr. Keith B. Lehman Cyprus Industrial Minerals Company 651 Metuchen Road So. Plain field , N.J. 07080
'
-
Subject: Quotation P820906 and P820907
Dear Keith:
Thank you very much for your time on Thursday, September 16th when I called with Mr. Eric Persson of APM Technology when we discussed two Alow probelms. ;
On Quotation # P820906 for the vertical mill products we have prepared a series of drawings, in itia l settings and are including supplemental data . defining the operation and sequence of the system.
Please note that for the in itia l settings we anticipate operating at a relatively low pressure and anticipate i t may even be less than this.
The system is quoted with one programmer and four injectors. With two
sets of contacts i t can be arranged that i f draw down is from but one
side of the sp lit hopper only those injectors should be activated. The
sketch # SK20922D shows a suggested schematic for this.
'
Quotation # P820907 is for the crude mill supply and you w ill note that we quoted the same programner for both even though we in it ia lly spore of using different programmers for each. Our reason for this is that the sim ilarity could promote interchangeability and fam iliarity with adjustments.
We look forward to working with you on this project and with our offices close to your plant we could offer assistance on start up and tuning.
All of this equipment is quoted on a full money refund guarantee.
Very truly yours,
,.
Michael M. Mokris MMM/pap
LEHMAN 01914
Hr. Keith B. Lehman Cyprus Industrial Minerals Company September 22, 1982.
cc: Hr. Eric A. Persson APM Technology
.
Enclosures:
. .
Sketch # SK20922D Quotation # P820906
Sketch #.SK20922B In itia l Settings Drawing #791237A-22B Quotation # P820907
Sketch # SK20922C In itia l Settings Drawing #791237A-22C Operating Logic Sheet # 791245A Typical Installation Drawing I791227A
Partial. List of Customers #80-17 Pul sonic Brochure #101A
i
LEHMAN 01915
PULSQWCS
QUOTATION
F o r: Cyprus In d u s tria l Minerals Company 651 Metuchen Road
So. P la in fie ld . N.J. 07080_______ f 201) 754-4880 ________________ Reference: V e rtic a l H i l l Products______
C O R P O R A T IO N
999 AIRPORT ROAD LAKEWOOD, NEW JERSEY 08701
" 201-367-0600
Our Quotation No._?52_______
D a te S e p te m b e r 2 2 198 2
Attention: Hr. Keith B. Lehman rm. Hr. E ric A. Persson_______
In accordance with the reference shown, we are pleased to quote as follows:
11
Pulsonic Bin A c tiv a to r System to i n it ia t e and m aintain fre e flow o f fin e ta lc
from the storage s ilo hopper section . The system w ill include 1_____ programmer,
Model# 5E2SAM-4______ , in a Nema
4 enclosure and
4
in je c to rs , Model
# E4015-4______ ; having Nema 4______ enclosures.
The Model # 5E2SAM proqramner is to be f ie ld wired to the in je c to rs and
----------------------r
supplied from a 120/60 power source. When power is applied to the programmer, the
'-
. i -r ,i>' .
in je c to rs w ill be signaled per the selected operating lo g ic as defined in P rin t
.
# 791245A
,;
Each Model # E4015-4
in je c to r consists o f a solenoid co n trolled diaphragm
valve to operate per the above programmer and a 2 cu. f t . code welded a i r re se rv o ir.
The re s e rv o ir and valves are to be close connected shown in the typical In s ta lla tio n
arrangements with a ll f i t t i n g s , pipe and interconnections supplied by the in s t a lle r .
Further d e fin itio n o f in je c to r locations, e le c tr ic a l connections and control
w ill be provided on in te n t to purchase o r placement o f order.
BtRecommended in je c to r locations and e le c tric a l connections are per P rin t
# SK 2Q922B
.
Total Net $1625.00_`
DELIVERY
T E R M S ____ F .O .B -----------
Stock_________ Net 30 Oays Lakewood, N .J.
Your favorable consideration will be much appreciated.
This Q uotation to remain firm fo r
-d a y s . B y : _ ______________________________
GUARANTEE: HiChael H' HokHs
T he P u ls o n ic b in a c tiv a to r s y s t e m m u s t p e r fo r m to y o u r c o m p le te s a tis fa c tio n o r it m a y b e returned fo r fu ll c re d it-
811002
LEHMAN 01916
LEHMAN 01917
------------ FIELD WIRE BY INSTALLER (A) A INJECTORS (10 MAX) (i ) B -INJECTORS (10 MAX)
OPERATINGLOGIC:
UPON APPLICATION OF POWER, THE A ANO 8 INJECTORS ARE SEQUEN TIALLY TURNEO ONAND OFF FORA NUMBER OF CYCLES OETERMINEO BY THE SETTING OF THE PULSES PER INTERVAL SELECTOR SWITCH (0-9 PULSES). THE ONTIMES OF THE INJECTORS ARE ADJUSTABLE.
ALSO, UPON APPLICATION OF POWER, A TIME INTERVAL IS 1NITIATE0, AFTER WHICH THE INJECTORS ARE AGAIN SEQUENTIALLY CYCLEO. THE TIME INTERVAL IS ADJUSTABLE BY THE INTERVAL TIME THUMBWHEEL SWITCHES (0-99.9 MIN.). THE TIME INTERVAL IS REINITIATED AT THE ENOOF THE LOAO CYCLE.
UPON APPLICATION OF POWER, THE ADJUSTABLE START MOOE FROM 090 SECONOS REPEATS THE SELECTED PROGRAM OF PULSES AT A 6 OR 12SECOND INTERVAL. WITH THE DIP SWITCH IN THE 6 SECOND POSI TION, THE SELECTEO PROGRAM WILL OCCUR AT POWER UP, AT 3 SECONOS AFTER POWER UP, ANO AT 6 SECONO INTERVALS THEREAFTER FOR THE DURATION OF SELECTED START TIME. WITH THE DIP SWITCH INTHE 12 SECOND POSITION, THE SELECTEO PROGRAM WILL OCCUR AT POWER UP, AT 6 SECONDS AFTER POWER UP, AND AT 12 SECOND INTERVALS THEREAFTER FOR THE OURATION OF SELECTEO START TIME. AFTER COMPLETION OF THE SELECTEO START TIME, THE PROGRAMMER WILL CYCLE AT AN INTERVAL DETERMINED BY THE INTERVAL SELECTOR SWITCHES.
TERMINALS FOR INTERVAL OVERRIOE SWITCHES ARE PROVIDEO TO INITIATE INJECTOR CYCLES ANYTIME DURING THE TIME INTERVAL WITHOUT RESETTINGTHE TIME INTERVAL.
WITH THE INTERVAL TIME SELECTOR SWITCHES SET TO 000, THE LOADS ARE ACTIVATED UPON APPLICATION OF POWER, AFTER WHICH THE LOAOS ARE INOPERATIVE, EVEN WITH THE INTERVAL OVERRIOE SWITCH UNTIL A FINITE TIME IS SELECTEO BY THE INTERVAL TIME SWITCHES.
TITL*
model 5 E 2 S A M programmer
1. PHYSICAL LAYOUT 2. OPERATING LOGIC
CORPORATION
999 Airport Road, Lakewood, New Jersey 08701
DATE
DRAWING
9121/81
791245A
PULSONtCS
QUOTATION
For: Cyprus In d u s tria l Minerals Company 6S1 Metuchen Road__________________
C O R P O R A T IO N
999 AIRPORT ROAO LAKEWOOO, NEW JERSEY08701
201-367-0800
Our Quotation N P820907_______ Date September .22, 1982______
So. P la in fie ld , N.J. 07080_______ (201) 754-4880_____________________
Attention: Mr. Keith B. Lehman c.fr Mr. Eric A. Persson_______
Reference: Crude M ill Supply________________________ ____________________________________
In accordance with the reference shown, we are pleased to quote as follows:
Pulsonic Bin A c tiv a to r System to i n it ia t e and maintain fre e flow o f mixed ta lc
from the storage s ilo hopper___________ . The system w ill include 1______programmer,
Model# 5E2SAM-12_____ , in a Nema 12 enclosure and 4
in je c to rs , Model
# E4015-4______ having Nema 4______ enclosures.
The Model # 5E2SAM programmer is to be f ie ld wired to the in je cto rs and
supplied from a 120/60 power source. When power is applied to the programmer, the
in je c to rs w ill be signaled per the selected operating logic as defined in P rin t
# 791245A
.
Each Model # E4015-4 in je c to r consists o f a solenoid controlled diaphragm
valve to operate per the above programmer and a 2 cu. f t . code welded a i r reservoir.
The reservoir and valves are to be close connected shown in the typical in s ta lla tio n
arrangements with a ll f it t i n g s , pipe and interconnections supplied by the in s t a lle r .
Further d e fin itio n o f in je c to r locatio ns, e le c tric a l connections and control
w ill be provided on in te n t to purchase o r placement o f order.
23 Recommended in je c to r locations and e le c tric a l connections are per P rin t
# SK 20922C
.
Total Net $1625.00_____________
DELIVERY
T E R M S ____ F .O .B ______
Stock_________ Net 30 Days
Lakewood, N.J.
Y o u r favorable consideration w ill be much appreciated.
This Quotation to rem ain firm fo r
.days. By:. GUARANTEE:
Michael M. Mokris
The P ulsonic bln activator sy ste m m u s t perform to your co m p lete sa tisfa ctio n or it m ay b e returned for full credit.
8n002
LEHMAN 01918
PULSONICS CORPORATION
T E R M S A N D C O N D IT IO N S O F S A L E
G E N E R A L C O N D IT IO N S
(1 ) P ric e s are su b ject to change w ith o u t n o tic e , an d are su b je ct to c o rre c tio n o f errors.
(2 ) A ll ord ers are su b ject to a ccep tan ce o n re ce ip t a t Pulsonlcs C orporation.
(3 ) In v o ic in g w ill b e a t p rice s in e ffe c t a t tim e o f sh ip m en t.
(4 ) Q u o ta tio n s a re v o id u nless accep ted w ith in th irty (3 0 ) d a ys fro m d ate q u o te d .
TA XES
P ric e s do n o t in c lu d e a n y fe d e ra l, sta te , o r m u n icip a l sales, ex cise or o th e r ta x e s w h ic h th e C o m p a n y m a y be re q u ired b y la w to c o lle c t. S u ch tax es w ill b e b ille d in a d d itio n to th e p rice s listed-
P A C K A G IN G A N D M A R K IN G
U n le ss o th e rw ise sta te d o n q u o ta tio n , w ill b e in acco rd a n ce w ith o u r sta n d a rd p ra ctice s.
C A N C E L L A T IO N
A ll o rd ers becom e firm co m m itm en ts u p on th e ir accep tan ce. T h e re a fte r th e y m a y n o t be c a n c e lle d or changed
w ith o u t P u lso n ic's perm ission.
.
CLAIMS
N o c la im fo r shortages o r e rro r in sh ip m en t w ill b e a llo w e d u n less re p o rte d in w ritin g to th e fa c to ry w ith in ten (1 0 ) d a y s fro m re c e ip t o f m a ie ria l. T itle to m erch an d ise passes to p u rch aser w h e n g o o d s a re d e liv e re d to a carrie r. P u rch a se r m u st file a ll claim s fo r dam age in tra n sit w ith th e c a rrie r.
CONFLICT WITH PULSONlC CONTROLS TERMS AND CONDITIONS
Pu rch ase orders con tain in g language w hich m odifies, adds to, is repu gn ant to or is in co n sisten t w ith P u lso n ic's
term s an d cond itions o f sales a s contained herein ate accepted b y Pu lso n ic o n ly on the express cond ition N u t a n y ouch language in custom er's purchase order sh a ll be inop erative, and th a t th e lia b ilitie s o f Pn lso n ics sh a ll be determ ined, so lely b y PuLsonic's ow n term s and con d itio ns o f sale.
RETURN S
N e w a n d unused m a te ria l re tu rn e d fo r c re d it w ill u o i be a cc e p te d unless w ritte n p erm issio n h as been g ive n b y th e fa c to ry O n ly m a te ria l of. c u rre n t design in a c tiv e d em an d w ill b e co n sid ere d fo r te tu m . C re d it, if a n y , fo r su ch m a te ria l is su b je ct to a re sto ck in g charge based o n d ate o f m a n u fa c tu re .
G U A RA N TEE
A ll Fulsom e Pro d u cts ore guaranteed a g a in st d efective m aterial or w orkm anship fo r a period o f one year. D e fective p ro d u cts o r p arts th e re o f re tu rn e d to th e fa c to ry w ith tra n sp o rta tio n charges p rep aid an d fo u n d b y fa c to ry in sp e ctio n to be d e fe c tiv e , and n o t in o p e ra tiv e because o f dam age o r abuse, w ill be re p lace d o r re p a ire d fre e of charge- T h e C o m p a n y assum es no lia b ility fo r co n se q u e n tial dam ages o f a iy k in d , in c lu d in g in c id e n ta l la b o r or
o th e r costs
T h e g u aran tee is e x p re ssly in lie u o f o th e r w a rra n tie s , o b lig a tio n s, o r lia b ilitie s , expressed o r im p lie d , b y the C o m p a n y or its re p re se n ta tive s A ll s ta tu to ry o r im p lie d w a rra n tie s , o th e r th a n title , are h e re b y e x p re s ly n egated an d excluded-
P u lso n ic products re stricte d or plugged b y d irt or other fo reign m a teria l from the system on w h ich in stalled w ill n o t be considered as d efective. Pu lso n ic products retu rn ed u nd er the term s o f th is gu arantee m u st be p ro p erly tagged in d ica tin g th e reason fo r the return- T h e w ord " d e fe c tiv e " alone w ill n o t ju s tify free re p a ir o r replacem ent.
P ro d u c ts o r p arts th e re o f re p la ce d or re p a ire d u n d er th e c o n d itio n s o f th is g u aran tee w ill b e re tu rn e d tran sp o rta tio n charges p rep aid w ith in th e U n ite d S ta te s b y b est and m o st e c o n o m ic a l means-
LEHMAN 01919
PULSONCS
CORPORATION
999 Airport Road ^gkejwoo^, NewTIersey 00701
O C T 1 4 R ec'd
Phone (201)3ft=e800
m m m m i w /m
DATE
October 12, 1982
JOB NO
I___________________ _
attention .
Mr. Keith B. Lehman_____________________
rePulsonic Quotation #'s P820906 & P820907
TO: Cyprus IndustriaT Minerals Company 651 Metuchen Road_________________ 5o. P la in fie ld . N.J. Q7080_______
GENTLEMEN:
WE ARE SENDING YOU [X Orawings 0( Copy ot letter
>
C5 Attached UrTder separate cover via___________________________ Ihe following items.
nX Prints
Plans
U Samples
Specifications
Change order
& __ Q u o t a t io n s ____________________________________
CORIES
l 1 1 1 1 1 1 1 1
1 1 1
DATE
9/22/82 9/22/82 9/22/82 9/22/82 3/81 9/22/82 9/22/82 3/81 9/21/81 1/8/80
NO.
Letter SK20922D P820906 SK20922B 791237A-22B P820907 SK20922C 791237A-22C 791245A 791227A 80-17 101A
DESCRIPTION
L etter dated September 22, 1982 from Michael M. Mokris V e rtical M ill Suqqested E le c tric a l Schematic Quotation Ref: V e rtic a l M ill Products V e rtical M ill Products Hopper I n i t i a l Settings Drawing - V e rtical M ill Quotation Ref: Crude M ill Supply Crude M ill SuDDlv I n i t i a l Settinqs Drawina - Crude M ill SuPPlV Operating Logic Sheet Model 5E2SAM Programmer TvDical In s ta lla tio n Drawina Rev.l In.iector 4015-4. 7&9 _. P a rtia l L is t of Customers Pul sonic Brochure
THESE ARE TRANSMITTED as checked below:
For approval
fiii As requested by Mr. Eric Persson - APM Technology
For your use
For review and comment
__ _______________________________________________________________________________________________________
FOR BIDS D U E _____________________________________ 19---------------
remarks Mr. Persson haH mentioned in our telephone conversation yesterday that, vnn had
__________ not y e t received the o rig in a ls o f a ll o f the above lis te d documents.whereas he
had already received his photocopies. P o s s ib ility th a t they were lo s t in mail
so am forwarding these copies.
.
COPY TO
s|GNFn. Pat pizzolorusso
810512
LEHMAN 01920
LEHMAN 01921
FORM 810522
P U L SO N IC S CO R PO R A TIO N
QUOTATION SHEET
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P U L S O N IC S CO RPO RATIO N
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LEHMAN 01922
QUOTATION SHEET
CYPRUS.C ustom er C Y P R U S
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P U L SO N IC S CO RPO RATIO N
LEHMAN 01923
A ' 'I/kP-
V
/ ' /
LEHMAN01924
LEHMAN 01925
--/ft? THROUGH &/Af /fJSSOT
U O L L
fly / t e f T H L L S G
p u is o m c s
CORPORATION
999 AIRPORT ROAD, LAKEWOOC N .J. 08701 PHONE: (201) 367-0800
I
T Y P IC A L IN S T A L L A T IO N L A Y O U T
f O R IN JE C T O R M O D E L E4015-4 N E M A 4 (F O R N E M A 7-9 S E E D E T A IL A )
IMPORTANT: PRIOR TO INSTALLATION REVIEW INSTRUCTIONS & CAUTION NOTES
CAUt|on *ThePulaonlcSystem InjectsmultipleInstantaneous blastsdirectly intothehopperor vessel at ihfi pressure supplied (Dthe ln|eo* I Eorala frequency setby theprogrammercreatine reaction lorcasofImpact and vibration.Thevessel orhoppermustbesufflcfunl* i lyconstructed tocontain these forceswiihout damage.
1. Position valve so It Is vertically above the connection bio the bin. 2. Secure tank positiyety to prevent any movement of assembly because with each enargy release, there is a reaction force. 3 . Connectvalve Inlet to lank with close nipple to fully restrain valve. 4. Connectvalve outletwith pipe of minimum lengthfor restrained entry Into the bln watt at designated location. Secure piping tDcontain
> energy releasewith no movement to prevent damage. 5. Thesupply lineIs tohaveamahuai shut-oil valveand regulatoradjustableto 110PSl. Afiller regulatorIsrecommendedtoprevent loreign
\ objects fromentering the valve mechanism or hopper, t B. A njanual drain valve should beinstalled at the lowest tank connection for periodic draining of condensate. 7. Proper venting of the afr directed into1he hopper or vessel is necessary. Ai mechanicalconnections are to be per goodmechanical practice incompliance with all applicable codes,
H W EN
v
jSs O / H . H O L E S
A S S E M B L Y E N D V IE W W IT H V A L V E P O S IT IO N V E R T IC A L
t TITLE P U L S O N I C V I L
i
1
DATE
DRAWING NUM BER ~ J Q ] 2 2 7 k
REV.
1' 1/8/80
I
T Y P IC A L IN S T A L L A T IO N L A Y O U T
F O R IN JE C T O R M O D E L E4015-4 N E M A 4 (F O R N E M A 7-9 S E E D E T A IL A )
IMPORTANT: PRIOR TO INSTALLATION REVIEW INSTRUCTIONS & CAUTION NOTES
CAUTION'TheFulson cSystem Infects multiple Instantaneous blastsdirectly Intothehopperorvesselat the pressuresupplied to Iheinfec tor al altee rencyset bytheprogrammer creelingreactionforcesof Impact andvibration.Thevessel orhopper mus!besufficient* lyconelruci )d to contain these forces without damage.
1. Position valve so it 6vertically above the connection into the bin, 2. Secure lank pcsltlw ly lo prevent any movement of assembly because with each energy release, there is a reaction force. 3. Connectvalve inlet otank wllh close nipple to fully restrain valve. 4, Connee; valve oufie wllh pipe of minimum lenglh lor restrained entry Into the bin wall at ceslgnated location. Socure piping lo contain
energy rek ase wllh no movement toprevent damage. 5. The supply line is to have amanual shul-offvalve end regulatoradjustable to 110FSI. Afiller regulatorierecommended lopreventforeign
objects frdr enteringthe valve mechanism or hopper. 6. A manual drainvatv should be Installed at (he lowest tank connection lor periodic draining of condensate. 7. Proper venting of tra air directed Into the hopperor vessel is necessary. 6. All mechanical connections are lo be per good mechanical practice in compliance with all applicable codes.
3j ,4-
msomcs
C O R P O R A T IO N
099 AIRPORT ROAD, LAKEWOOD, N.J. 08701 PHONE: (201) 367-0800
A S S E M B L Y S ID E P R O JE C T IO N W IT H V A L V E P O S IT IO N V E R T IC A L
T1TLE P U L S O N I C T I L
DATE 4/15/78
DRAWING NUMBER
REV.
D
LEHMAN 01926
ffULSOMCS
CORPORATION
999 AIRPORT ROAD
LAKEWOOD, NEW JERSEY QB701 201-367-0300
PARTIAI
CUSTOMER LIST
Air C orrection Div., (UOP Inc.) Allied Chemical Corporation Aluminum Co. of C anada Ltd. A ndco Power Industry P roducts Inc. A nheuser-B usch Inc. A rm strong World Industries Inc. Asbury G raphite Mills Inc. Bahnson Co. Bally Block Co. C anadian Millwork Inc. Chicago Conveyor Corp. C h ico p ee R esearch Div. Ciba-Geigy Corp. Conwed Corp. C . P. Inc. D. C.E Vokes Inc. D iscw asher Inc. Dixie M anufacturing Co. Inc. Dow Chem ical Co. D resser Industries/Lodge-Cottrell E. l. D uPont d e N em ours & Co. Inc. D ustell Ltd. Exxon Chemical Co. Flo Trend S ystem s Inc. Ford Motor Co. Forem ost M achine Builders Inc. General Electric Co. W.R. G race & Co. Griffin Environmental Co. Inc. Inland Steel Co. Interrad Corp./Genera! M otors Corp. Lam son Corp. Lever Brothers Co. Lyndal Chemical Co.
M anchaug Corp.
Merck & Co. Mikropul Corp. Mobile Chem ical Co. M onsanto Co. Morrison Inc. O ccidental Chem ical Co. Owens-Illinois Inc. Pacific Sm elting Co. Pennsylvania Power Co. P ullm an-K ellogg R esearch Cottrell Inc. SASIB Corp. of America Saytech Inc. Sem co Inc. Sham rock Chem icals Corp. Shell Chem ical Co. Sonic Corp./NPC Inc. S o u th eastern M inerals Inc. Southern M aterials Co. Inc. A.E. S taley M anufacturing Co. S tauffer C hem ical Co. Steel H eddle M anufacturing Co. Superior Steel Fabricators Inc. Tenneco Inc. T en n essee River Pulp & Paper Co.
Tonk Products U.S. G ypsum Co. U.S. S teel Corp. Vertac Inc. W edco Inc. W estinghouse Electric Corp. W heelabrator-Frye Inc. W inders & G eist Inc.
80-17
LEHMAN01927
Scotch 7664 " PosMl" Ruting'Request Pad
7
please
ROUTING
m REAP
To.
HANDLE
APPROVE and
I__/ f o r w a r d
0 return
EH KEEP OR DISCARD
REVIEW WITH ME
REQUEST
<7
g id y S
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ate.
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LEHMAN01928
6Z6M IW W H 31
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B IN - F L O
A ER A T O R
Is a p ro d u ct of
V
/
TH M
B iM - D IC A T O R
CO .
The Bin-Dic&tor, a material lave! indicator, ia in use'
by hundreds of firms handling bulk materials. It coH~
girt of a diaphragm operated switch used successfully
on materials ranging in weight from 4 to 3601b. p.c.f.
Illustrated la the standard Model "A**Bin-Dicator
with Mercury witch. Other models are available with
eenritivo Micro Switch for light
or expioeton-
proof Micro Switch for hazardous locations/ Writ
for details.
T H I B IM - D IC A T O R C O M P A N Y
P, O. Box 3708 DETROI T 15, MI CHI GAN
FOR WO. (*! lOM<*-U
LITHO IH U. . A.
* f U IB | f A f J|D B IB f f B ld f|S |q 0 0 |d u ' p 0 i J u e u i u i D f q ij M m a u M * a > i |d * 3 |
* 4 0 |D jq |A |D |a D q > a w > D |d a a
90XVH 3V
O U -N I9
O l d ' N I B *o
aidwvxa ivDidAi v
TYPICAL B I N - F I D AERATOR LAYOUTS
THE LAYOUTS shown below are typical of -- many installation*. Oar engineering do-
partowat is prepared* to make other recommendations and layouts for your particular problem.
Just submitdimensionalsketchesor drawings of your bins and state the type of m aterial being handled. I f a number of bins are involved} a brief description of the operating characteristics of your system w ill be helpful.
IN -U O AEIATOR5 A M EASY TO INSTALL
A Bin-Flo Aerator layout can be designed for any of the many variations in bin size and 'design by adhering to a few simple rules: t. Bin-Flounitsshouldbeplacedin rows fasHiultrawdbelow) at points of restricted Sow. Tbc number of emits required depend* uponthe sparingof the units attd the size anddeogn ofthe bin.
Z. Bin-Flo units should be placed 1 2 * to IS* on centers, with the fint unit in etch row placed s* near to the edge of the outletas powihb. 3. The number or rows or Bln-Fto unit* to be osed depend* upon the nature ofthe material end the operating objective. If thematerialshowsunusualleaEstaacetoflow,orIf it Isimport taut toempty thebin ascompletely aspossiblerather than to provids.steadyflow,morerowsofBin-Flounitswill berequired.
Kins wHh Conical Bottoms One row of BlN-FLO orator units la usually sofRiiant to promote flow of materialfrom bin* of this type. Ad dition .rows of BLNW aerator unite mav b#provided, located st the quartet points of the hopper bottom, if tha material exhibits very poor flow charactoristiA rnd ir moro compiete emptyingofthehinis dedred.
To provent dogging of matorial in the discharge P*Por chute, onerowor BIN-FLO %c*" r ^to should bo providedon the underside orthe slope bs shownshove.
bln wHh PyrcmWol Bottoms Oshnoeuldrobwe ocfarBrieINd-uFpLOeacaheoraftothr*uTnoiular vnlleysofthebin bottom. Normally on a bin of this type, it is nwearary to operate only on* rowof the BIN-FLO aerator units at one time, while emptyingthe bin. However, it is nsuiUy desirable t o install the additional row* or BIN-FLO units to provide moro complete emptying or th bin md to utilize tho full working capacity of the bln.
Dus or Silos with Flat Bottoms One row of BJN-FLO aerator units placed on th* Art bottom of bin* or siloe la usually euffidont to promote flowofmaterialfrom * binofthistype. Additional row* of BIN-FLO aerator unite placed at the quarter points of thoflatbottomwill Moultia morocom* pete emptyingor the blnand Increased effective storage capacity. unMitsosduelitMaMble" foorrMthoeds*e1ar,p0p"licBaJtNio-nFsL.O
LEHMAN 01930
AIR SUPPLY DATA
A ir Pressure and Consumption The nature and flow duractedsUcs a f material w ill determine the required amount of air pressure. The recommended pressure to 1 to 5 p a J. The most efficient pressure can be determined by making a small test installation and observing tbs result under venous a ir pressure.
Bin-Flo Aerators require from 3 to 7 C .P.M . of air at the above reoommandsd piihbmi in
A ir Supply
Air forthBin-Flosystem can befurnished by *ny one of several methods.
Existing cxunpfMed air supply may bs used with a pressure reducing regulator of adequate capacity Tor the number of Bin*Flo units to be supplied. For small test installations, a hand operated needle valve and pressure gauge may be employed.,
Low pressure blowers of the HootB-ConnereviUe type are a satisfactory and economical means of supplying air for the Bin-Flo system. These rotary, positive displacement blowers are available in a number of sizes and pressure ranges.
We will gladly recommend blowers suitable for your Bio-Flo system
A ir 5upply Piping
The sir supply pipes running to nmmfolda, and the manifolds supplying each row of Bin-Flo units should be large enough to supply the required volume of air a t tbs required preaeure. Understood jiipinj jneuJlB in caaamva j'TfuTTiiiT drop, and in sufficient volume of air. The supply lines between the source of air the manifolds should be increased above the manifold size as the length of the run increases. This to necessary to avoid excessive pressure drop.
Each individual installation must, o i course, take tote account the number of unit in the sys tem, th i length of run from the source o f air supply, and the number of elbows, tees, and other fittings. As a general guide, the minimum pipe sizes which should be used far the manifolds sup plying Bin-Flo units is ^ * Tor 1to 4 Bin-Flo units, 94* for 6 to 10, and l * for I I to 15,
Our engineering department w ill be glad to check your proposed piping layouts and make recommendations.
B I N - F L O S fJM T O ft
Jfcspf fluii AtomIdi flo w ttg
R IN - F L O A K R A T O R S A R I K A 9 Y T O IN S T A L I.
B in - F lo A e r a to r la y o u t c a n b * d eaig n e d f a r a n y o f th e m a n y v a r ia tio n s in M n * o n d d t f i t n b y 3 tnn,i i| t o a
31 B in - F lo u n it ahoold b e p laced 1 2 ' t o I B ' o n cen ter, w ith th e S * t u n it in c h io w p laced m i n i to th edga ot th e
t o n jm p fa ru te e : ..
.
0,1,101 M
`
a. T h e n iu n b e i o f ro w * o f B in - F lo u n ita to b * ueed dpende
1. B in - F lo u n ite b o u ld b e p la ced in ro w (a e illu rtra te d b o w ) . ' u p on tb e n a tu ra o f th e m a te ria l a n d >e o p e ra tin e o b je *tlv e .
a i p o in te o f T eatrlcted Acrw. T h e _ n a m b e r o f u n ite jrpqm rgd______ I l tb e m a te rie l ubowa u su a to li rn eieten c to flo w ^ o r i f U ie im p t'
dpende u p o n tS e e p e c in * o f tb e u n ite a n d th ite * a n d tk e ig ri
ta n t to e m p ty th e U n qs e o m p le te iy a * poaeible n t b e r th o n to
o f th e b in .
.'
p re v id e , ete a d y flo w , m o re ro w o f B in - F lo u n ite w l b e re q u ira d .
F ig u r e 1
W u t w ith C o n t e a lio t t orne
O n e ra w o f B IN - F L O a e ra to r u n ite le
su fficie n t
_________1_f_r_o m U n e d iticm S t roar o f Im ite m a y be p ro vid e d . lo cate d a t tb e
SBarter.- p o in te o f tb e h o p p er b o tto m , 1th e m a te ria l e a ttb ite -vory m o t d o te cfaerac tfr ie tic r, e n d i f ; m o te taatuptete em p ty{a g o f th e b h ie deemed.
' T o o M T e n t cteflgm g o f p te te rie l in tb e d w jp a rp e p ip e n r c h u te ] o n e t o w d f ' B U i^ L O a e ra to r u n ite ia k M d bo tiW d ed .w th e .'u n d e n ld a b t $ > e d o p e S i eHuten a b o ve. ' '
" e l
F ig u r e s
in s w it h P y r n i i l u l R o tto m i
O ne ra w o f B IN - F L O a e ra to r u n ite
sh o u ld bo ca rrie d u p each o f tb e fo u r
v a lle y o f th e b in b o tto m . N o rm a lly on
a b in o f th is ty p e , it la h e reara ry to
operate o n ly one ro w o f th e B IN ^ F L O .
a e ra to r u n ite a t one tim e , w h ite
em p ty in g th e bib- H o w e v e r, i t ie u eu elly
d e n ra k te to in aia l i th e a d d itio n a l ro w *
o f B IN - F L O in d ia to p ro vid e m ora
co m p lete em p ty in g o f th e b in a n d to
jitiU a e -the ro ll w o rk io f c a p a c ity o f
th e b in .
:
Figure 3
M n * o r S ilo w H h W art k r t m
O ne ro w o f B fN - F L O a erato r u n ite
p la ced o n th fia t b o tto n i o f b ip o r
lo * ie u e u e fiy e u ffid e n t to' p n n o te
flo w o f m e te ria l fre n i a b in o f th ia fcypa,
A d d rto o ftl rote ' o f B E N - F L O tri re ta r
u n ite p la ced a t th e q u a rte r non te o f
tb e fia t b o tto n i' w B l re s o li in m ore com
p le te e m p n in g - o f th e N o a n d iw x M*ed
e fe c tiv e Storage capacty.
,
M o d el ' i " r M o ^ * 0 " B IN F L O
u n ite su itab te fo r th e e t a p p lica tic oa.
i
\
LEHMAN 01931
/
;:L b w p r e s s e r d i f f u s e d a i r r s t e r e s
f k | r u | ^ | s t U r Jo
b a lk m a te r ia ls ,
fla w
NC N CLOGGING AIR DIFFUSER CABHK. CDMON OH Fl&EROlAS
AIR P R te V J** f JCJAU ZIN G CHAMBER Ca d m iu m p l a t d s>ie e l o r S 'a p il -S'- s t e e i b : i >t g a l v a n iz e d st e el m e s h f r a m e -v >r > a b ; h * fN O b h o w d if f u s e r fa bric
A s im p le , lo w - c o s t d e v ic e to p r o v id e u n ifo r m a n d c o n tin u o u s flo w o f d ry , fin e ly g ro u n d m a t e r ia ls fr o m b in s , h o p p e rs a n d c h u te s . . .
H O W IT WORKS AND W HAT IT DOES
The Bin-Flu Aerator restores In any dry. pulverized material ils nrinin.il capacity In flow readily from hens or through chutes
This flow ctiaraelcrisl n; exists when air is present iii Liu* material. Im i after a (Miriod of storage the air
esea[X!.s, allow ii t: ila - m a in ini U- pi- -k .mil prove H in t its flow.
Thu Bin-Km /ic ia lo r n-.dace- t ie air so ilia the material again a.iv.-s freely
'I'his is rioni- i.\ n jecting ill a ttin ti-atnallv conti nlled volume o f air ;it I m prcssincs itilo ll-t* material lliin u tth a non-clogging f: lire- diffuser I Ipor tlioo call lie sntei in iU e n l or continuous ai.ri ran lie e-ml rolled in a m ia ll1. or a u to m a tica l!.. as retpnre i.
B in - F lo A e r a t o r s c a n b e u s e d o n s u c h m a t e r ia ls a s --
t l yp s u m Hoila A-tli * l.iine Flour Bran * Portland dement * Fc i . l nmi u (!la> a u e n fjlu e Sawdust Carbon Black Chemicals Barytes Iro n Ore Feed i'i.-rtmls * Diatoma eous Earth Fuller's E a rth Pigments Soap Powdyr Detergents F ly Ash * Plastic M oulding Compound
LEHMAN 01932
B IN D IC A T O R
Level Control Company . . . And That's All
Bindicator first designed electro mechanical level controls hack in 193fL Through the years we became well known, the leader, fiul for the '70's there is a new challenge. Devel op products to meet new materials and handling requirements. We are meeting these needs and now have the most complete, accurate and de pendable tine oi level controls avail able . ., and are matching il with constantly growing engineering and field sales staffs.
There are now 107(> standard Bindicator level controls to solve every conceivable materials handling prob lem, And yours is probably among them.
BINDICATOR
I'i ]'i Hi 'v c M fti'l I'ort ) Inn m. Mil Is 4HIIMI U 700 !KH1 'il 'I (,M>1
1802 South Bay Street Eustis, Florida 32726
(904) 357-5100
LEHMAN 01933
Professional Sales Representation Instruments Systems &Controls
ANNOUNCING DISTRIBUTORS FOR
BINDICATOR
LEVEL CONTROLS
You should have been notified by B I N D I C A T O R or one of our o w n Sales People that S Y S T E M A T X is n o w T h e Stocking Distributor for Bindicator Products in Florida, Georgia, and Alabama.
Please note in your Vendor Records our Office closest to you as your Bindicator ordering point. Should you have Stock R o o m or Engineering Groups w h o might order Bindicator Products please notify t h e m of this change also.
Bindicator has modified their marketing f r o m Factory Direct Sales to Local Distributors/Representatives. A s your authorized Distributors S Y S T E M A T X can provide Faster Delivery f r o m stock, reduced transportation charges, and qualified technical assistance in your area.
Please direct A L L Orders to S Y S T E M A T X at one of our Offices listed below. W e will do our best to w o r k with you on A L L Bindicator Product Applications.
1802 S. Bay St. E u s tii Flo . 32726
~ 904/ 357-5100 "
3537 Atwillhar DrBirmingham. Al. 35226
205 / 979-2070
507 Valant) Court Rivurdale, Ga. 30274
' 404 / 471-3718 "
LEHMAN 01934
AtEVEL CONTROL COMPANY
1TM9EI1CLSEHDPIGOHAOVNEN4ESST(03.6.1PD3O) R9ST7H-2U7R0O0N
V
- B ,
AEKATO K!
MOBEL " l" INSTALLATION
D r ill 7 / l f i " hole through bin w a ll o r mounting surface at the center.of each B IN -F L O aerator location- Insert tank nipple (short tapered thread end) in the aerator unit and place u n it inside the bin, inserting the tank nipple through the drilled hole in the bin wall.
Place gasket on the nipple next to outside of bin w all together w ith sufficient spacer washers and lock securely in place with locknut.
Install p ip in g to B IN -F L O aerators and complete connec tion to the a ir supply.
M11 "LI" INSTALLATION
D r ill 5 /1 6 " hole through bin w all a t the center o f each B IN -F L O aerator location and proceed as above.
AIK SUPPLY POPQN
Piping o f adequate size to carry the required volume of low pres sure a ir must be provided to assure reliable operation o f the B IN -F L O aerators. As a general guide the follow ing m inim um pipe siz.es should be used fo r the manifolds to w hich the aerators arc attached. In all eases the. number o f pipe fittings should be held to a minimum.
MODEL "L"
Pipe Size
Number of BIN-FLO Aerators
1-5
1" 6-9 1% " 10-12
MODEL "LL"
Pip e Size
1"
I V" 114"
Number of BIN-FLO Aerators
1-5
6-8
9-11
The best and usually the most economical a ir supply is from a positive displacement low pressure blower.
F or test applications or applications involving less than 30 C F M , compressors may be used in conjunction w ith a pressure
reducing regulator and filte r o r moisture trap on the low pres sure side.
T he fo llo w in g table shows the volume o f a ir one B IN -F L O aerator (uncovered) w ill use a t various operating pressures. Check the pressure near the most distant B IN -F L O aerator w ith the bin empty.
A ir Pressure
P.S.I.
A ir Consumption Per BIN-FLO Aerator -- In Cubic Feet Per Minute
MODEL "L "
MODEL "LL"
14 2.7
6.0
1 4 .2 1Vi 5 0 2 5.7 V h 6.1 *3 6.5
7.5 9.1 10.4 11.7 12.7
314 6.9 4 7.1
m 7.4 5 7.6
13.8 14.7 15.6 16.4
3 P.S.I. is recommended and used on most applications.
BERWIND CORPORATION Q PROCESS EQUIPMENT GROUP
LEHMAN 01935
r o w M A N Y PER R @ W ?
T o determine the number o f B1N -FLO aerators required fo r caeh row:
Measure the length o f the sloping side o f the hopper on w hirh the aerators are to be installed. Refer to the table at right--select M odel to be used (M o d e l " L " Standard or " L L " Large) and the sparing 0f the units: Read down the column until the approxi mate length of the slope i$ rcarhed: The number o f aerators required is shown at the left. Exam ple: The 6' 11" slope w ill require 6 M odel " L " Aerators mounted on 15" centers.
NO. OF AERATORS IN
ONE ROW
2 3 A 5 6 7 8 9 10
DISTANCE UTILIZED BY ONE ROW OF AERATORS
MODEL "L " MOUNTED ON
12" Centers 15 " Centers
V-8" 2'-8"
l'-ll" 3'-2"
3'-8"
A '-5"
A'- 8" 5'-8"
5'-8" 6 '-l 1"
6'-8" 7'-8" 8'-8" 9'-8"
8'-2" 9'-5" l0 '-8 " 1V-11"
MODEL "LL" MOUNTED ON
2 0 " Centers 24" Centers
2'-8"
3'-0"
4'-4"
5'-0"
'-0"
7'-0"
7'-8"
9'-0"
9'-4"
11 '-0"
I'-O"
13'-0"
12 '-8 "
1 5 '-0 "
14 '-4 "
17'-0"
16'-0"
19 '- 0 "
u in -flo aerators
Q1M-FLO aerators
In a conical hopper lo u r rows o f W N F L O aerators, located as shown, are nor m ally required. The Model " L " should be used in small rones as the smaller aerator adapts better to the curved surface.
T o prevent clogging 0f material in dis charge pipe or chute install one row o f aerators on the under side of the slope, as shown.
PV R A M C B A IL H O P P E R
In a pyramidal hopper four rows nf B IN -FLO racrafors centered on the slop ing sides usually assures full and u n i form flow. F or m inim um retention of m aterial in the earners, nn alternate location in the valleys is suggested.
To prevent clogging 0f material in dis charge pipe o r chute install one row of BIJV-jFl.O aerate o n the u n d e r side o f the slope, as shown.
V-BOWOM M
This layout may be used in bins emptied by serrw conveyor, belt conveyor or other means where the disrharge open ing runs the entire length o f the bin, it provides fu ll and uniform flow to the discharge opening w ithout bridging over the outlet. Num ber or rows of B IN -F IX ) aerators required and sparing w ill de pend upon size of bin as well as m aterial b r i n g handled,
CERTIFIED FOR
FormNo, BF*20A
Ptnlttd SnU.5.A.
LEHMAN 01936
1
PROGRAMMER
1. Interval Time
2. Pulses Per Interval 3. "A Time Adjust 4. "B" Time Adjust
0^0
3 *^
f
- Increase to conserve energy - decrease to m aintain flow should flow dim inish.or stop as f ie ld conditions d ic ta te .
- Decrease to conserve energy - Increase i f flow not in it ia te d .
- Adjust to most effe ctive frequency and form.
- Adjust to most e ffe ctive frequency and form.
PNEUMATIC
1. Set Supply Pressure
9O - PSIG - Test for best e ffe c tiv e setting from lowest to highest.
The a ir per sequence from each in je c to r at the above settings is
O SCF (Not SCFM)
LEHMAN 01937
ti tl e
INITIAL SETTINGS
PMSWCS C O R P O R A T IO N
777 Airport Road. Lakewood. N ew Je rs e y 08701
CUSTOMER
BATE 1 d aaw w g
GYPRO'S- CRooe Milt JUPiY. 3/81 |
791237A - 2 Z t
NEW #
P1010 P1479 P3010 P3479 P4040 P4079 P4040S P4079S P5E12 P5E04 P5E09 P5E07 P5E2SAM P3E12 P3E04 P3E09 P3E07 P3E2AM P4E2AM P4125 P4033 P4124 P4101 09909 P4132
PART NUMBER CROSS-REFERENCE LIST 9/83
OLD#
PRE-1980
NEW #
OLD #
PRE-1980
E1007-4
E1007-7&9 (New) (New)
E4015-4 E4015-7&9
(New) (New) 5E2SAM-12 5E2SAM-4
5E2SAM-9 (New) 5E2SAM
3E2AM-I2 3E2AM-4 ...
3E2AM-9 (New)
3E2AM 4E2AM
4125 4033 4124 4101 (New) 4132
279-014 279-024 279-001
P4102
P4109 13947 P4113 P4118 P4110
P4103 P4104 P4106 P4122
01930 01852 P4115
P4123 P4116
P4126 P4128
P4130 P4117
P4127
04131 P4119
4102
4109 (New) 4113 4118
4110
4103 - '4104
4106 4122
(New) (New)` 4115 4123 4116 4126
4128 4130
4117
4127 4131 4119 '
279-002 . 279-009
279-013 279-020 279-010 279-003 279-004 279-006 279-025
279-017 . 279-018
279-019
279-021
LEHMAN 01938
FULSONICS
P R IC E L IS T
E F F E C T IV E 9 /1 /8 3 S U P E R S E D E S 1 /2 9 /8 2
I
Basically, each Bin Activating System will consist of a P R O G R A M M E R , and one or more I NJ E CTO RS.
Order (1) PROGRAMMER for each bin(s) that will operate at the same time, (one programmer can operate up to 20 injectors).
INJECTORS --should be sized according to bin size:
V-t" --for bins less than 24" in width or dia. % " -- for bins from 2' to 6` in width or dia. V A " for bins over 6' in width or dia.
Injector quantity and location will depend upon:
A) BIN CONFIGURATION B) PRODUCT CHARACTERISTICS C) PLACE AND NATURE OF FLOW FAILURE
(ex: Ratholing above discharge; or bridging over cone section; or clinging to sides-first 5 feet
THEN:
1) SELECT PROGRAMMER 2) DETERMINE QUANTITY AND SIZE OF INJECTORS
+* *
*For best results consult your PULSONICS representative to determine the proper equipment for your application. He can provide you with instructions and sketches to help with installation.
LEHMAN 01940
PART NO.
P1010 P1479
P3010 P3479
P4040 P4079 P4040S P4079S
IN JE C T O R S
APPLICATION Va" INJECTOR with 155 cubic inch Reservoir
Nema 1 Nema 4, 7, 9 % " INJECTOR with 480 cubic inch Reservoir , Nema 1 Nema 4, 7, 9 V/z" INJECTOR with 2 cubic foot Reservoir Nema 4 Carbon Steel Reservoir Nema 7,9 Carbon Steel Reservoir Nema 4 Stainless Steel Reservoir Nema 7,9 Stainless Steel Reservoir
NET PRICE
$ 95.00 135.00
` $195.00 225.00
$335.00 375.00 860.00 900.00
PART NO. P5E12 P5E04 P5E09 P5E07
P5E2SAM
P3E12 P3E04 P3E09 P3E07 P3E2AM
P4E2AM
PROGRAMMERS
INTERVAL LOGIC
STD PROGRAMMER
Adjustable from 0.1 minute min. to 99.9 minute max. with adjustable start mode 0-90 seconds.
Use where interval time must exceed 100 minutes.
NO START MODE Adj. from 1 minute min. to 999 minutes max.
ENCLOSURE
Nema 12 Nema 4 Nema 9 Nema 7
None
NET PRICE
$465,00 485.00 585.00 975.00 408.00
Nema 12 Nema 4 Nema 9 Nema 7
None
465.00 485.00' 585.00 975.00 408.00
Superseded by 5E2SAM. Available for replacement only. 0.1 to 99.9 minute
NO START MODE
None
PR IC ES S U B JE C T TO CH AN GE W IT H O U T N O TIC E OEM PR IC ES A V A IL A B L E UPON R EQ U EST
$408.00
LEHMAN 01941
SPA RE PA RTS
PART NO.
DESCRIPTION
DIAPHRAGM VALVES
P4125
. V/2 " Diaphragm Valve with Solenoid
*P4033
V h " Diaphragm Valve with Solenoid
P4124
V/2 Diaphragm Valve for Remote Solenoid
P4101
Va" Diaphragm Valve for Remote Solenoid
09909
%" Diaphragm Valve for Remote Solenoid
SOLENOID VALVES
P4132
Solenoid Valve Nema 1
P4102
Solenoid Valve Nema 4/7/9
*P4119
Solenoid Valve Nema 4
RESERVOIRS
P4109
155 cu. in. Steel
13947
480 cu. in. Aluminum
P4113
2 cu. ft. Steel
P4118
2 cu. ft. Stainless Steel
BRACKETS & FITTINGS
P4110
Bkt. Set for P4109
P4103
Va" Cl. Nipple
P4104
Va" St. Tee
P4106
THD Adapter w/o Ring
P4122
1/8 Cl. Nipple
01930
% " Tee
01852
%" Cl. Nipple
*P4033 --Available as Replacement until Supply is Depleted --Then Use P4125 *P4119 --Use P4102 as Direct Substitute for Replacement
EFFECTIVE 4/1/S3 SUPERSEDES 1/29/82
NET PRICE
$145.00 * 130.00
100.00 40.00 62.00
42.00 60.00 *N/A
45.00 115.00 210.00 930.00
10.25 1.75 7.80 3.50 2.00 4.30 1.75
PART NO. P4115 P4123 14570 P4116 P4126 P4128 P4130 P4117 P4127 P4131
R E P A IR K IT S
DESCRIPTION Diaphragm Valve Kit Diaphragm Valve Kit Diaphragm Valve Kit Solenoid Valve Kit Solenoid Valve Kit Solenoid Valve Kit Solenoid Valve Kit Replacement Coil Replacement Coil Replacement Coil
USED ON P4033, P4124, P4125 P4101 09909 P4033 P4102 P4132 P4125 P4033, P4119 P4102, P4132 P4125
NET PRICE $ 35.00 10.00 18.00 15.00 12.00 15.00 16.00 15.00 21.00 11.00
PRICES SUBJECT TO CHANGE WITHOUT NOTICE OEM PRICES A V A ILA B LE UPON BEQUEST
LEHMAN 01942
V
LEHMAN 01943
7 /. (/ a / M / / / / V
R.M. WOOD COMPANY
LEHMAN 01944
R.M. WOOD COMPANY
CINCINNATI TIME RECORDER D IST R IB U T O R S.-SERVICE r e p o r t
R CM AR Kt: m m* fcTow
W tn IttH
V i.
i\
LEHMAN 01945
%
C IN C IN N A T I T IM E A UNIT OF GENERAL SIGNAL
1733CENTRAL AVE.
CINCINNATI. OHIO 45214
D .U .N .S . 423-B O TEL. (AREA CODE 513) 241-5500 T E L E X 021-347
INVOICE NO.
291526
O H o rO M
rH
CYPRUS INOUSTRIAL MINERALS 651 METUCHEN RD SOUTH PLATNFIELO NJ
. 07080
g ^CYPRUS INOUSTRIAL MINERALS
H 651 METUCHEN R0
I
P SOUTH PLAINFIELO NJ
T
070B0
L PAYMENT d u e u p o n RECEIPT OF INVOICE.
,
j
REMITTANCE STUB
TO ASSURE PROPER CREDIT TO YOUR ACCOUNT, PLEASE DETACH THIS STUB AND RETURN IT WITH YOUR CHECK.
ACCOUNT*NO
gc-3ooo OTRANS
CARDS TRANSPORTATION
QUANTITY ORDERED
I I
UftNTlTT `SHIPPED
p
1
1
5 /2 5 /6 2
M iB B H
25Tog
2-e*
" --
PLEASE DETACH -- HERE
fA M O U T -Sp
2 5 .0 0 2.85
J U N 0 2 Rec'J
SALES TAX TOTAL AMOUNT OUE
1.25 29.10
1.25
M E iw ia m g
2 9 .1 0
REMIT TO CINCINNATI TIME RECORDER CO. POST OFFICE BOX 9 8 0 2 5 , CHICAGO IL 60693
INVOICE NO. 291526
LEHMAN 01946
C y p r u s In d u s tr ia l M in e r a ls C o m p a n y
555 South Flower Street Los Angelas, California 90071 Telephone 1213 9-3700
Purchase Order
Ship To: Acknowi^dgement Requeated
r
C IP RUS INDUSTRIAL MINERALS 6 S 1 METUCHEN ROAD SO. PLAINFIELD, N. J . 07D80
Vendor
r
c iy c X T .m 'i tim e recorder c o . 1 7 3 3 CSITEAL AVE. CXne-X&ZASl, OLIO 4 5 2 1 4
Invoice in triplicate To:
SAME
L
osto
Ship Via
Date Required
Term
% / 2 'l / Z 2
Q uantity O rd ered
BEST WAY
Quantity Recorvad
DescnaUon
ASAP
Price
NET 30
Total
1, 000
PRODUCT # C 3 0 0 0 TIME CARDS
1 4 . 55i*i
14.55
45013
Above order number must appear on all papers and package relative to thi* order.
Approved LEHMAN 01947
c im jr j- r u a a _ x - u * * C C * D R D C * 9 4C
. j ) k /- i*
a -RO M o u a tse eiilorn*!* nfjiieer
L a TEL-, S13-HHT 13SW- K i t AVENUE, PATERSON, N, J. OTS
LEHMAN 01948
M ODEL NO. SER IAL NO.
PORM S -22A
cu sto m er .nam e A ,. *
ADORESS
service: code COMP. b il l a b l e :
INCOMP.
HOURS I TEE THS
FINISHED^
TR O U BLE F OUND
date
C ITY
STATE
czorvcLLrvrvcL^:^
CE C ALL REPORT
OTY.
PARTS PART NO.
PRICE
S
LABOR
STARTEO
_____I____
TOTAL
HOW CORR
_____ I____
TRAVEL
I
ACTUAL
_____ I____
CE SIGNATURE
CUSTOMER SIGNATURE
PARTS
TAX
TRAVEL S
s TOTAL 197637
LEHMAN 01949
yu
-- W ARRANTY --
T h is is t o c e r t if y th a t th is T im e R e c o r d e r S e ria l N o d C f in s p e c te d , te s te d a n d fo u n d to b e s ta n d a td in e v e ry w a y .
as th o ro u g h ly
W e g u a ra n te e th is T im e R e c o rd e t to be fte e fto m d e fe c ts in m a te ria l a n d w o tk m a n s h ip fo r a p e rio d o f o n e y e a r f.o m d a te o f in s ta lla tio n , p ro v id e d th a t th e T im e R e c o td e t o t t h e p a r t c l a i m e d d e f e c t i v e is r e t u r n e d P r e p a i d t o Oui f a c t o r y o t a u t h o r i z e d s e r v ic e s t a t i o n .
THE CINCINNATI TIME RECORDER CO.
1733 C entral Avenue
C in cin n ati 14, O h io
LEHMAN 01950
Z 1 0 Z 0 T *N 'O O UID
p D O a p O O M ||V Q
im a 01
Cincinnati Time has the electronic
B U S IN E S S R E P L Y M A IL
F IR S T C L A S S P E R M IT NO. 265 C IN C IN N A T I, O H IO
PO ST A G E W IL L B E PAID B Y A D D R E S S E E
CINCINNATI TIM E
656 Allwood Road Clifton, N. J. 07012
LEHMAN 01951
C T T -3 0 0 a
will m a k e y o u r t i m e
m o r e profitable
The CTT-3000 Time Totalizer is an advanced microprocessor-based attendance recorder that automatically calculates and prints the totals of regular, overtime and premium overtime hours lor upto 200 employees. Features: Prints IN and OUTrings with accumulated time Prints daily summary of attendance time Accumulates over time and premium time Inhibits prints unless pro grammed or authorized Prepares card for use by pre programming Multiple shift capability * One week, two wee's and semi-montniy pay periods * Battery standby permits total performance during power failure Flexible grace period and pay interval selections Automatic lunch deduct and paid absence options Programmable signal control on tour circuits Automatic seasonal time changes Horizontal card insertion with automatic transport Can be linked into computer payroll packages Totally electronic, one moving part
TOTALS
Gl 0724 1 145 D
12 2 9 16 15 D
F.!
4 .2 5 8 .0 0 8 . OO
7 26 1229
1 145 D 4 .2 5 1915 D 1 1 .0 0
R 1 6 .0 0
0 3 . GO
0727 1229
0729 1229
0729 1229
1 145 D 4 .2 5 16 15 D 8 . 0 0
R 2 4 .0 0
10 / 1 --1
1145 D 4 .2 5 .
1615 D 8 .0 0 R 3 2 .0 0
10 / 1 6
1145 D 4 .2 5 1622 D 8 .2 5
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LEHMAN 01952
esei-o NViAiHan ,
*A C O M P L E T E L I T E O F T I M E E Q U I P M E X T
withanetworkofmorethan2 2 5 sales-
* fir e a la rm s Coded and non-coded supervised systems
* T im e reco rd ers Payroll or Attendance, Job Cost, Time Stamps
*M a ste r tim e a n d program system s
Automatic control of industrial/instKutiona! plant facilities
*in d ic a tin g w a ll c lo c k s
* S ig n a lia g d evices Bells, Homs, Buzzers, Chimes
A Cincinnati representative is as near as your phone--listed in the Yellow Pages under "Time Recorders" and/or "Parking Control Equipment."
*A u to -m a lic p a r k in g co n tro l eq u ip m en t
Ticket Printer-Dispenser, Parking Gates, Control Units, Counters, Tickets, Racks, Curbing
*S ervic e-su p p lie s Cards, Racks, Ribbons, Parts, Maintenance Agreements
*BtttU C O U ettlea s q s te m s
m a in ua
ACOMPLETEWEOFTIMEEQUIPMENT*
w ith a netw ork o f m ore than 225 sale s service cen ters to serve you
'F ir * u tu rm e
Coded end noiveoifod euperviied systems
T/wr e c o r d e r s
Payroll or Attendance, tab Cost, Time Stamps
'M a s te r tim e a n d
program Systeme
Automaticconimi of
inrfustrial/kistilutional plut ficlitf
` f r i le t t i f w t li e le c ts
* S tfK Ita f d e v ic e s
Belli Homs. Buceri, ditits
ACjucinFHti repiBntathra is mar is jour piloni--listed in the YlJ!o# Panes under "Time Recorders' and/or "Piriinj Contra! Equipment."
*Atfe-imtIle p t r k i a g
/c e c i n i e q t l f m n t
Ticket Priitw--Dispeniw. Perking Gates. Contrai Unit. Counters, Tickets, Racks, Curbing
'Ufclce-ttffllet
Cards, Recks, Ribbons. Parts, Malntinanro Agreements
*9tlt eelhetle jsltmi
TIM*
7 3 J CENTRAL AVI
rtSlEOINUSA
RBCOR
* CINClMN Y1 MIO !
DB
R Cp
T Ilek S M A COB l* 4 l
LEHMAN 01954
W h y ^ $ c c e p t e Jle ?
PER FO R M S 3 O P E R A T IO N S *
and it's
FULLY AUTOMATIC
tilIxciuw t i h t ^ x c l u A w e
U P -T H E -C A R D CONSECUTIVE SPAC IN G
ATTENDANCE
Ideal for institutions, restaurant, laundries, dry cleaning Mtabllshmertts, email Industrial plants, etc., where the number of regular employees is limited or where aUooered or overlapping work schedules are Involved.
Direct subtraction of elapsed time (0-23) for faster auditingcan be accomplished more easily with UP-THE-CARD consecutive spacing. This advanced feature assures a perfect registration sequenced by the dipped portion of the card that aannatoverprint.
a u d i b l e s i g n a l c o n t r o l
M INUTE. TO .M IN UTE PROGRAM CONTROL
New Mylar Program Tape assures precise minute-to-minute control of work schedules. With an optional hell ringer attachment, the Cincinnati Clipper will sound "start", "stop" signal, "warning" or "rest break" signal, etc. Programs can easily be changed, corrected or cancelled, Ulue providing you with compfete control ofwork schedules.
The modern design of the Clipper will blend withyourofficedecoryet retainits durabilityfor la-plant use against tampering,
JOB COSTING
Job co$t accounting guarantees a profit on your direct labor time. Production model changes, breakdowns, rest periods, work shift operationa, etc., can be accurately recorded and legibly interpreted for fastercomputingandverification. Referringtoour Minutes Are Moneychart, you can readily see what only five minutes a day's lost production time cancost
fo r R eg u la r And Irre g u la r --------------- --------
ATTENDANCE The Model 3000. with its Exclusive UP-THE-CARD spac Ing (24.30or34spaces) registers INand OUTfor weekly, two-weekly, and semi-monthly payroll periods. Registration available on Standard card width include typewheel combinations of Day or Date, Hours and Minutes wilh or without Tardy Symbol. (Optional Year and/or Month typewheel or Month onfy with or without Tardy Symtwf).
JOB C O STIN G Records start and finish of various jobs, and, withthsuseofthe0-23hour (conlinental time)
typewheel, provides direct subtraction in computing elapsod time per job, and/or operation.
LEHMAN 01955
R T S N O T A R O R C O S T S D E M A N D S A C O IR A T E P A Y R O L L R E C O R D S !
- .. -.i1 : .T.
INSTALLATIO N a n d SETTING ' IN S TR IIC TIQ N S .........
For.the Cincinnati Clipper .Recorder,.
A--
' Model: 3000 Series
'
r. . ' \
U N PA C K AND IN SPEC T
.
The outer carton should be checked for visib le damage If outer carton is damaged, special .attention should be given to the contents of the. carton. If recorder is damaged, contact carrier at once and file claim . Remove white bag containing keys and mounting screws. To'remove case cover insert key in lack and turn counterclockwise la unlock. Place hands at bottom sides of cover, pull autbottom and lift cover free of the mechanism. . N otify.factory immediately of-any errors in contents. Retain cartons and packing material and note method o f packing for possible re-shipment.
RECORDER LO C A T IO N
An Attendance Time Recorder produces the most satisfactory results when the location is carefully selected. The recorder should be installed to offer ready access to o il employees, permitting free passage. The location
shauld'be as free from dirt and ddmpness as possible. Proper mounting, good lighting and adequate space are 'essential for satisfactory,results..
Three holes In the back a f recorder a n provided for rigid w all rpouotlng,1
ar the recorder may be table or bench mounted by usi ng the four holes' in
the bottom. Rubber pods are supplied for insertion in the. bottom where
this type o f mounting Is preferred.' The recommended height ,o.f die cprd
receiver Is 48" above the floor.
CARD RACKS
It Is recommended that cord racks be located at least three feet from tie
recosder to take full advantage o f the rapid recording obtainable from the
Attendance Recorder.
'
- ..'
.<>LEHMAN 01956
ELECTRICAL IN ST A LL A T IO N
T*> o v o id tm d v r t n t p o w e r in te rru p tio n H is reco m m e n d ed
the e le c
tric a l supply b e w ire d d ire c tly in to the re c o rd e r. Fire Underw riters specifications for a perm anently m ounted device require the use of conduit
or flex ib le arm ored cab le term inated a t ibe opening in ibe bottom right side of lb* re c o rd e r- The w ires supplying Il5 v AC pow er should be connected w ith w ire nuti la ibe b lo ck an d w hite pTg-talls from the con
n ecto r m arked IN PU T T05-125v A C . The w ires from Ib e sig n a lc irc u it can
b e co n n ected in the sam e m anner to lbe y ello w p ig -ta ils from the connector
m arked SIGNAL OUTPUT* Remove the fibre term inal c o v er, m ake wire nut connections a n d rep lace c o v er w ith ibe w ires c le a r of ibe case-
n*`-
/.
/.
,
Pow er su pply m ust conform to Ibe v o lta g e a n d freq u e n c y show n On ibe recorder p lo te .
IM PORTANT: C lip p e r recorders are shipped w ith Ibe signal c irc u it p ro v id in g I I S v A C sig n o l p o w e r- If lo w v o lta g e s ig n a l o p e r a tio n is re q u ired 'ap p ly Ibe signal output of Ibe recorder to ibe 115v prim ary term inals of a signal transform er and w ire the signals to ibe seco n d ary . If a n e x te rn a l source o f pow er is to b e used for sig n o ls, rem ove ibe red lead from term inal *2 an d ibe vellow signal w ire from term inal *4 ond connect these w ires to ibe external pow er so u rce.
DIM ENSIONS FOR M O U N T IN G BACK AND BOTTOM UNIT
HEAD RETAINING NUT
REPLACING IN K RIBBON
The ribbon spools a rc accessible by unscrew ing ibe two head retain in g nub holding the type h ead in position and olfaw ing the u n it to pivot to its fo r w ard p o s itio n . R o ta te th e spool w ith th e RED K N O B o n ib e rig h t s id e in o counterclockw ise d ire c tio n until Ibe ribbon pulls on Ibe other spool. C A U T IO N : If Ibe knob does n o t tu rn e asily it may b e necessary to o p erate Ibe ribbon reverse tafigf to d isen g a g e th e pawl from the d riv e ra tc h e t o f the H xedspool. R elease ibe ribbon by liftin g it off ibe hook and com plete w inding on Ibe spool - Pull ibe red knob aw ay from i h shaft a n d , lifting the ribbon reverse finger aw ay from ibe s p o o l, remove ibe ribbon ond spool and discard.
Install new ribbon Ond spool w ith its red stripe o t ib e rig h t side of typo hood ond feed it a s illu strated around ib e guides and ro lle rs. A ttach Ibe hole in ibe end o f Ibe ribbon to Ibe hook On Ibe fixed spool and tak e up stock by turning red kn o b .
Use o n ly CTR n y lo n ribbon P a rt N o . 19500 for d e a r re g is tra tio n s .
-2-
LEHMAN 01957
SETTING TIME
Before a ttem p tin g to le t the reco rd er to tim e it should b e recognized thot the C lip p e r is o 2 4 -h o u r d e v ic e ond must b e set to e ith e r AM o r PM .
1 - Remove c o v e t. D O N O T TURN HANDS O f C LO C K .
2 . R otate the knurled ttin g knob on th e right side of the recorder co u n terclo ck w ise until the clo ck d ial in d icates the correct tim e. C A U T IO N : If the lotting knob is locked o r locks w h ile b e in g turned, da not use fa rc e .
D a not a ttem p t to ro to te backw ard to retard tim e .
3 . C h o ck w h e th e r th e reco rd er 's tn th e A M o r PM by m oking a card re g istra tio n , i f the C lipper has o program a tta c h m e n t for signol a n d /o r tard y m ark c o n tro l, c h e c k th a t i t is sy n ch ro n ized w ith the ty p e head by observing the hour (0-23) ond the m inute (0-59) printed o n the tope ond view ed in th e punch bfock g u id e hoTe. It should be 10 m inutes a h e a d o f the p ilo t d ia l.
4 . The day or dote w heel c an be turned and set for the proper position
by pushing the top o f the ty p e w heel w ith the eraser end o f a p e n c il.
V erify the proper setting by mdcfng a cord re g istratio n . The day or
date w heel
be fum ed backw ard
C A UTIO N : Do not attem pt to advance the m inute and hour type w heels.
S . The o p tio n al m onth and y ear ty p e w heels ore co n cealed by the ribbon a t the le ft side o f the type head ond o re accessible by rem oving re ta in ing nuts and allow ing the type head u n it to pivot tow ard y o u . To ch an g e these w heels ro ta te th e red ribbon knob to o b ta in some slack in th e ribbon ond allo w it to b e m oved ow ay from th e ty p e w h e e ls . Push th e ty p e w h e e l u n til th e proper c h a ra c te r is in th e p rin t p o sitio n . T ake up ribbon slack w ith the red knob and restore ty p e h ead to its o p e ra ting position.
SETTING SYMBOL
In itia lly the tordy symbol m ustbe se t m anually to conform w ith the schedule ond w illb e th e n autom atically controlled by the tape program attachm ent. If th e symbol is o u t o f step , it eo n b e s e tin th e sam e m an n er as the m onth and y e a r w h e e l. N o te , how ever, thot the symbol ty p e w heel can be m oved in o n e d ire c tio n only - upw ard from the print f in e .
IN S T R U C T IO N S F O R S E T T IN G S IG N A L 4 TARDY SY M BO L SCHEDULES:
S ignal and tardy sym bol programs q re controlled by a tw o -ch an n el m ylar tap o d e v ic e lo c a ted behind the d o c k fa c e . The ta p e has 1440 punch positions for ev ery m inute o f th e doy on eoch c h a n n e l. The m inute and hour is printed on e a c h p o sitio n . The channel n earer th e d ia l is used for th e signol program . The oth er ch o rrad controls a so len o id th at positions th e 1*rtly sym bol ty p e w h e el -
To set a schedule w rite dow n th e time* the signol sh o u ld so u n d . List the tim e t th e symbol should be a d v an ced fa the printing p o sitio n an d the tim es it should be rem o v ed . Then, p ro ceed as follows:
1 . D isco n n ect th e pow er just a fte r the reco rd er has o d v a n ce d a m inute
2 . R otate the settin g knob counterclockw ise until th e tim e o f the lin t sch e d u le d o p e ra tio n printed on th e t p e appeore in th e g u id e h o le o f th e red p la stic punch b lo c k . N o te thot the clock d ia l w ill indic te 10 m inutes beh in d the tim e visib le In the g u id e h o le .
4 . W hen th esch ed u lo isco m p lctcly setu p check the operation by turning the settin g knob to o m inute b efo re o programm ed function ond allow ing the recorder to perform a u to m a tic a lly .
3 . Insert the m anual punch in th e guide hole (inner position n ex t to diol for signal program , outer p o sitio n for tardy symbol program )/ press down and ro tate until it cuts a clean hole in the tope, the chad en terin g th e punch and is w ithdraw n on rem oving it.
5 . To tak e o u t o programm ed o p eratio n use the can c e llin g patches p ro v id ed . P e e lo ffo patch ond p lo c e ito v c r the hale to be c a n c e lle d . P loce o nothcr patch on the b ack o f the tape over the m e h o le . Press th e p atches together firm ly w ith the fingera, m aking sure bath p atch es ad h ere to the tope ond o re c le a r o f sprocket holes o n d the tape edge
CARD CLIPPIN G S
A c o n ta in e r in the base o f the C lip p er w ill hold d ip p in g s from app ro x i m a te ly 5 0 ,0 0 0 re g istra tio n s. Empty c o n ta in e r as r e q u ire d .
M AINTENANCE
W e recom m end th a t the recorder b e c le an e d , by blow ing w ith on a ir hose o r u s in g a so ft b r u s h , a t fe a s t tw ic e <r y e a r . A t th e so m e tim e , a d r o p o r two o f oil should bo applied to a ll bearings and parts th o t tu rn . O v e r lu b ricatio n w ill cause unnecessary co llectio n o f d irt.
S U P E R V IS IO N
It is recom m ended th a t re sp o n sib ility fo r your tim e re c o rd e r system be a ssig n e d to o n e p e rso n . In this w a y th e supply o f rib b o n s, c lo ck k e y s, schedules ond setting as w d l os th e placing of calls for service con be
hondled more e ffe c tiv e ly .
C IN C IN N A T I TIME RECORDER SERVICE
A tro in ed C in c in n a ti Time R ecorder custom er e n g in e e r w ill ossist w ith a n y s e r v ic e r e q u ir e m e n ts . C a ll o r w r ite th e CTR R e p r e s e n ta tiv e in y o u r a r e o for assistance.
To o b tain p e rfe c t records ond the years o f (rouble free serv ice b u ilt into
your new C in d n n o ti Time R ecorder, w e recom m end p erio d ic in s p e c tio n
by your local au th o rized C in cin n ati C ustom er Engineer under preventive
m aintenance a g reem en t.
'
TIME CARDS
Either your local rep resen tativ e o r the facto ry can supply your tim e card re q u ire m e n ts. PLEASE RE-ORDER BY FO RM N U N ER .
-3-
LEHMAN 01958
Clipper Wiring Diagram, Synchronous Motor Operation, with Signal
. ' . '1 1 '
Circuit and Tardy Symbol features.
'
Clipper Wiring Diagram, Impulse Operation, with connections for control by MP Dual Voltage . Two-wire System.
Form 1-2000
a FOW El white
bled>
LEHMAN 01959
INSTALLATIO N an d SETTING IN S T R U C T IO N S
For th e C incinnati C lipper R ecorder M odel 3 0 0 0 Serres
U N PA CK AND INSPECT
T he o u to rc o rto n sh o u ld b e c h e c k e d fo r v is ib le d a m a g e . If o u te r c a r to n Is d a m a g ed ,sp e c ia l a tte n tio n should b e g iv en to the co n ten ts o f the carto n . If re c o rd e r Is d a m a g e d , c o n ta c t c a r r ie r o t o n c e e n d f i l e c fo im , Remove w h ite bog con tain in g keys and m ounting screw s. To*remove case cover in sert key In lock a n d turn co u n terclo ck w ise to unlock* P lace h a n d se t bo tto m sides o f c o v e r, pull o u t bottom ond lift cover free o f the m echanism . N o tify factory Im m ediately o f an y errors in c o n te n ts. R etain cartons ond p ack in g m aterial ond note m ethod o f packing for possible rc ^ h lp m e n t,
'
RECORDER LO C A TIO N
-*
. A n A ttendance Tim e R ecorder produces the most satisfactory results when th e lo c a tio n is c a re fu lly s e le c te d . The re c o rd e r sh ould b e in sta lled to o ffer ready access to all em ployees, perm itting free p asso g e. The location
should b e as free from d irt an d dompness os possible. Proper m ounting, good lighting a n d a d e q u a te sp ace are essential for satisfa c to ry results
Three holes in th e b ack o f recorder a re provided for rigid w all m ounting, o r the recorder may b e ta b le o r b ench m ounted by using th e four holes in the b ottom . Rubber pods are supplied for Insertion in the bottom w here this ty p e o f m ounting is p re fe rre d . The recom m ended h e ig h t o f th e cord r e c e i v e r is 4 8 11 a b o v e th e f l o o r .
CARD RACKS
.
I t Is re c o m m e n d e d t h a t c a rd ra c k s b e lo c a te d a t le a s t th r e e f e e t from th e reco rd er to ta k e fu ll a d v an tag e o f th e rapid recording o b ta in a b le from the A ttendance R ecorder.
LEHMAN 01960
ELECTRICAL INSTALLATION
To o v o id in a d v e rte n t pow er interruptions it is recom m ended th a t th e e le c trico l supply b e w ired d irectly Into the recorder* Fire U nderw rite^ sp ec ifica tio n s f o r a perm anently m ounted d e v ic e require the use o f conduit o r fle x ib le arm ored cab le term inated a t the o pening in the bo tto m right sid e o f the reco rd er- The w ires supplying I15v AC pow er should be c o n n e c te d w ith w ire rtu hi t o th e b lo c k a n d w h ite p ig ^ lu ils from th e c a n * nftetor m arked INPUT 105-125v A C . The w ires from th esig n al c irc u it can b e c o n n e c te d in th e som e m anner to th e y effow p ig -ta ils from th e co n n ec to r m arked SIG N A L OUTPUT. Remove the fibre term inal co v er, m ake w ire n u t connections and rep lace cover w ith th e w ires clear o f the case.
P o w e r s u p p ly m u st c o n fo rm he Hie v o lta g e a n d fr e q u e n c y s h o w n a n th e
recorder p la te .
'
IM PORTANT: C lip p er recorders ore shipped w ith the signal circu it p ro v id in g U 5 v A C s ig n a l p o w e r- If low v o ltq g c sig n a l o p e ra tio n is r e q u ir e d a p p ly th e s ig n a l o u tp u t o f th e r e c o r d e r ho th e M S v p rim ary term inals o f o sig n al transform er an d w ire the signals to the secondary. I f a n e x te rn a l so u rc e o f pow er is to b e u sed for sig n als, rem ove the red leo d from term inal *2 and the yellow signal w ire from term inal *4 and co n n ect these w ires to the external pow er so u rce-
D IM EN SIO NS FOR M O U N T IN G b a c k AND BOTTOM UNIT
HEAD RETAINING NUT
REPLA CIN G IN K RIBBON
T h e rib b o n s p o o ls o r e a c c e s s ib le b y u n s crew in g th e tw o h e a d r e ta in in g nut* h o ld in g th e ty p e h e a d in p o s itio n an d a llo w in g th e u n it ho p iv o t ho its for., w o rd p o sitio n . R o ta te th e sp o o l w ith th e RED K N O B a n the rig h t sid e in o counterclockw ise directio n until the ribbon pulls on the o th er spool. C A U TIO N : If the knob does not turn e asily it may b e necessary to operate th e ribbon re v e rse to g g le to d isen g a g e th e p aw l from th e d riv e ratchet af th e fixed sp o o l. R elease the ribbon by liftin g it a ff th e hook and com plete w in d in g o n th e sp o o l. Pull the re d knob aw ay from its shaft a n d , lifting th e ribbon reverse finger aw ay from the sp o o l, rem ove the ribbon an d spool
a n d discard.
In stall new ribbon and spool w ith its red strip e a t the right sid e a f type h e a d an d feed it as illustrated oround th e guides and ro llers- A tta c h th h a le in the end o f the ribbon to the hook an the fixed spool and take up sla c k by turning red knob
U w o n ly L ift nylon ribbon P a rt N o . \9S00 fo r d e a r regrsfrrjfforts.
- 2-
LEHMAN 01961
SETTING TIME
Before oH em pling to set the reco rd er to tim e it should b e recognized that the C lip p er Iso 2 4 -h o u r d ev ic e and must be set to e ith e r AM or PM .
1 - Remove c o v e r. D O N O T TURN HA N D S O F C L O C K .
2 . R otate the knurled setting knob on the right side o f the recorder counterclockw ise u n til th e clock d ia l in d icates the co rrect tim e. CA UTIO N ^ If th e settin g knob is lo c k e d o r locks w h ile b e in g turned, do not use fo rc e .
Do not attem pt to ro tate backw ard to retard tim e.
3 . C h ec k w h eth er the reco rd er is in th e A M o r PM b y m aking o cord
re g istratio n . If the C lipper has a program attach m en t to r signal
a n d /o r tardy mark co n tro l, check th a t it is synchronized w ith the
type head b y observing th e hour (0*23) a n d the m inute (0-59) printed
o n th e tape an d view ed in the punch b la c k guide h o le . It should be
10 m inutes ah ea d o f the p ilo t d ia t.
.. .
4 . The day o r date w heel can b e turned and set for the proper position
b y pushir^g th e top o f th e type w h eel w ith the e ra se r end o f a p e n c il.
V erily the proper setting by m aking o card reg istratio n . The day o r . -
dale w heel may b e turned b ack w ard .
CAUTIONs Do n o t attem pt to ad v an ce the m inute and hour type w heels*
5 . The optional m onth an d year type w heels ore con cooled b y the ribbon
a tth e le f ts id e o f the type head an d o re accessible by rem oving re ta in
ing nuts and allo w in g the type h ead u n it to pivot tow ard y o u . To
change these w heels rotate the red ribbon knob to o b ta in so m c slack in
th e ribbon ond a llo w it to b e moved a w ay from th e ty p e w h e e ls . Push
th e ty p e w h e el u n fit th e proper c h a r a c te r is in th e p rin t p o s itio n . Take
u p ribbon slack w ith the red knob and restore type head to its o p era
ting p o sition.
SETTING SYMBOL
In itia lly the tardysym bol m u stb e se t m anually to conform w ith the sehedute on d w ill b e then a u ta m a tic a lly c o n tro lle d b y th e tap e program atta ch m e n t. If th e sym bol is o u t o f s te p . It c a n b e s e t in the sam e m anner as th e m onth and y ear w heel N o te , how ever, th a t the symbol type w heel can be m oved in o n e d ire c tio n only - upw ard from th e p rin t fin e.
IN STRUCTIO N S FOR SETTING SIG N A L A TARDY SYMBOL SCHEDULES;
Signol an d tardy sym bol program s o re c o n tro lle d b y o tw o -ch an n el m ylar tope dev iee located behind the clock fa c e . The tape has 1440 puneh positions tor every m inute o f the d ay on eaeh c h an n el. The m inute and hour Is printed on e a e h p o sitio n . The ch an n el n e arer the d ia l is used for th e s ig n a l program . The o th e r channel c o n tro ls a solenoid th a t position* th e tard y symbol ty p e w h e e l.
To se t a schedule w rite down the tim es the signal should so u n d . List the
tim es thesynfeol sh ould b e adv an ced to th e p rin tin g position an d the times
it should b e rem oved. Then, proceed as follow s:
-
1. D isconnect th e pow er just afte r the recorder has advanced a m inute.
2 . R otate the settin g knob counterclockw ise u n til th e tim e o f the first scheduled o p e ra tio n printed o n the ta p e appears in the g u id e h o le of the red piastre punch b lo c k . - N o te th at the clock dial w ill indicate 10 m inutes b e h in d the tim e visible in the gu id e h o le .
4 , W hen th e se h e d u le isc o m p le le ly se tu p check the o p eratio n b y turning th esettin g k n o b toam inutebeforeoptogram m edfunction ond allow ing the re c o rd e r to perform au to m atically *
3 . Insert th e m anual p u nch in th e g u id e h o le (in n er position n e x t to d ia l for signal pro g ram | o u te r p o sitio n fo r tardy sy d b o l p ro g ram ), press
down ond ro tate until it c u b a c le an hole in the ta p e , the chad
en tering the punch an d is w ithdraw n on rem oving i t .
5 . To ta k e o u t a p ro g ram m ed o p e r a t i o n u s e th e c a n c e l l i n g p a tc h e s
p ro v id ed . Peel o ff a p ateh o n d p la c e i Iov er the hole to b e c a n c e lle d .
P lace an o th er patch on the boek o f th e tape ov er the sam e hole
Press the patches to g eth er firm ly w ith the fingers, m aking sure both
patches adhere to th e tape and o re cle ar of sprocket holes and the
tape e d g e.
*. .
CARD CLIPPINGS
A c o n tain er In the base o f th e C lip p er w ill hold d ip p in g s from approxi m a te ly 5 0 ,0 0 0 re g is tra tio n s . Empty c o n ta in e r as re q u ire d .
M AINTENANCE
W e recom m end th a t the recorder be d e e m e d , by blow ing w ith an a ir hose o r using a soft b ru sh , a t le a st tw ice a y e a r. A t th e same tim e, a drop or tw o o f o il should b e a p p lie d to a ll b e arin g s an d p a rb th a t tu rn . O v e rlu b rieo lto n will c au se unnecessary c o lle c tio n o f d irt.
S U P E R V ISIO N
It is recom m ended th a t re sp o n sib ility fo r your tim e re c o rd e r system be assig n ed to o n e p e rso n . In this w oy th e supply o f ribbons, c lo ck keys, schedules ond setting os w ell as the placing o f calls tor service can be
han d led more e ffe c tiv e ly .
C IN C IN N A T I TIME RECORDER SERVICE
'
A trained C in cin n ati Time Recorder custom er engineer w ill assist w ith any serv ice requirem ents. C all o r w rite the CTR R eprsentative in your a re a tor assistance.
To obtain perfect records ond the years o f trouble free serv ice b u ilt into your new C in c in n ati Time R ecorder, w e recom m end p eriodic inspections by your lo cal au th o riz e d C incinnati C ustom er Engineer under preventive m aintenance ag reem en t.
TIM E C A R D S
E ither your laca! rep resen tativ e o r the facto ry c an supply your tim e card rc q u re m e n b . PLEASE RE-ORDER BY FO R M NUMBER.
-3 -
LEHMAN 01962
H5v AC SIGNAL yetlow y\ few
lis AC POWER
w h ite
Clipper Wiring Diagram, Synchronous Motor Operation, with Signal Circuit and Tardy Symbol features.
Clipper Wiring Diagram, Impulse Operation, with connections for control by MP Dual Voltage Two-wire System
Form 1-2000
-4-
LEHMAN 01963
LEHMAN 01964
J. T ?
LEHMAN 01965
M V R 1 6 N , IN C
Airsweep System:
Keys to Superiority
AIRSWEEP system is precisely what its name implies -- a unique automatic method for maintaining the flow of materials that tend to hang up in bins, chutes, hoppers and silos by '`sweep ing" the walls with a controlled release of com pressed air. No blasting. No vibration. No manual or mechanical shock treatments.
A IR S W E E P industrial application and performance package is unmatched. There a no comparable system.
B la st-free
V ib ra tio n -free
Shock-free
Feedback clog-free
M inim um air u sa g e operates on plant air sy stem s with easily adjustable ^pontrol o fV r u sa g e.
M inimum m aintenance
M iniuftm installation cost
M aximum econom y
M aximum efficiency
Maximum versatility dial control ot pulse duration, p u lse interval, cycle frequency.
A cceptable noise levels
Autom atic control
\
Sim plicity of o r a t i o n *
AIRSWEF.F^ystem is th e solution to ratholing. arching, build-up, clogging, moisture and related problems inhibiting the efficient movement of fine, sticky problem materials.
iI
Airsweep:
The How and Why of the Unit
Simplicity with a Purpose: A basic mechanical device in concept. The AIRSWEEP unit incorporates design simplicity to accommodate easeofinstallation. minimum maintenance requirements and maxi mum overall economy and efficiency. Both MYRLEN AIRSWEEP unit and the component ASGCO solenoid valve feature a single moving part --the AIRSWEEP piston rod and the solenoid diaphragm. Fittings are standard N .P T thread. The AIRSWEEP unit is mounted flush with the inside surface of the silo, bin or chute plate. When the normally closed, fast acting solenoid valve is activated, a pulse of compressed air is released into the body of the AIRSWEEP unit. The air forces a spring loaded piston outward to a distance of approximately 1/8 of an inch, releasing the air over the surface of the plate. The plate is swept clean of material in a circular pattern with an effective radius of approximately 3 feet (6 foot diameter). The inside surface of the piston is designed to direct the air flow parallel to the surface to achieve this sweeping effect on the fine materials adhering to the plate. Although the head of the piston is exposed, the flow of material next to the plate is the most sluggish, thus creating minimal wear on the piston head. Also, because the high-velocity air is directed parallel to the plate-work and not directly into it, the plate is subject to little wear, further contributing to the minimal maintenance requirements of the AIRSWEEP system.
LEHMAN 01966
' M V flQ V I, IN C .
'g n
Airsweep
Efficient Simpiicity in Action
As illustrated. M YRLEN A IR S W E E P system can be applied to the solution of material movement problems with customized versatil ity. The requirements are basic: O A IR S W E E P units with com ponent solenoid valves, installed In concert with the material handling needs of the system. Q A 120 volt power source to energize the sequentlal controlter. The board can be energized by a simple on/off manual switch or, preferably, tied into the control circuit that opens the discharge device such as a gate, valve, or feeder. 6 The A SG C O Solid State Sequencing Controller, which automatically regulates air pulse cycles, pulse duration and frequency. Ease of controller adjustment complements the versa tility of the system. Q A compressed air supply, capable of providing gauge pressures of 80 to 125 psi for models.
LEHMAN 01967
Models available to handle large or small capacity bins, hoppers or silos.
I
irsweep System
G u a ra n te e d . j ^ T n M ove^ ' [r M a t e r ia ls F a s t :
i
DIM EN SIO N S Model V A 51
9 0 L f MHO valve - -,
' A rotating air |et "Lifts'' materials off walls with a "S w eeping ' motion
For moving difficult materials in mQ.^tndl applications
Can be installed without dis charging bins, hoppers or silos
Low noise level.
Operates on standard air pres sure 80 to 00 psi.
Low air consumption
CriOOMCM"OCMCMlHAMT
I i.--i- y
HCMTMKA-n
(W ttM M )
1JMAT-1flAdt
iHCMmMOALTO HMLL
KArei~ W0u*t1HQ
Model VA06
i* ^
-
** ttiiim iT -- w in
M V R I C N , I N C . P O B o * 353 V t Fieedom New Jerse y 0 ' 9 ' C <20 t . 393-4 33
LEHMAN 01968
Area Code 01 -539-2392
P.O. B o * 8 S illu n Roed
Wyominfl, R-I- 02898
';
;>
:;
P R O D U C T IN F O R M A T IO N B U L L E T IN
V1BC0 MI NI -BLASTER
In a d d i t i o n to VI BCO' s r e g u l a r B l a s t e r s , VIBCO has devel oped a l i n e of
MI NI -BLASTERS f o r t he smal l pr ocess b i n s . The MI NI -BLASTER works on the same p r i n c i p l e as the l a r g e r b l a s t e r s w i t h the p a t e n t e d b a l l v a l v e d e s i g n .
TECHNICAL DATA
MODEL
CU.FT. VOLUME
ABS- l
.05
ABS-1*
. 11
HOW TO SELECT
FREE AIR 80 PSI CU.FT.
.27
.6
00
LENGTH 2V
DI AME TE R 4i Si
DI SCHARGE
SIZE
WEI GHT
3A NPT
15 L B S .
U NPT
25 LBS.
I f the bi n is 5' to a max i mum of 10 1 in d i mete r or w i d t h , use the ABS-1* f o r sma I I e r t han 5 ' b i n s , use the ABS-1.
SWEEPER-VALVES
The VIBCO Swee per -Va1ve is added to t he ABS-2, A B S - l i and ABS-1 b l a s t e r s to d e f l e c t the b l a s t al ong the s i d e of the bl n to br eak the bond and the f r i c t i o n between the m a t e r i a l and the bi n w a l l . The S wee per - Va1ve i s e s p e c i a l l y s u i t a b l e when m a t e r i a l b r i d g e s c l o s e t o the d i s c h a r g e due to f l o w o b s t r u c t i o n s a t the d i s c h a r g e , such as f eed s c r e ws , d i s c h a r g e p i p e s , e t c . , or in p h a r m a c e u t i c a l o r s i m i l a r a p p l i c a t i o n s when the bl n has to be cleaned a f t e r each batch of material.
k
LEHMAN 01969
T h e S w e e p e r - V a 1ve c o n s i s t s o f a c y l i n d e r w i t h a s p r i n g l o a d e d p i s t o n t h a t , u n d e r s p r i n g t e n s i o n , c l o s e s o f f t h e d i s c h a r g e o p e n i n g . When t he a i r in the a i r b l a s t e r tank is re le a s e d , it fo rce s the spring loaded p is t o n outward about 1/8", r e l e a s i n g the a i r b l a s t in a c i r c u l a r patte rn o v e r the s u r f a c e o f t h e b i n w a l l . The V-2 and t h e V - l ^ h a v e an e f f e c t i v e r a d i u s o f 3' and t h e V-l has a r a d i u s o f l j . As soon as t h e b l a s t is o v e r ( n o r m a l l y 1/3 s e c o n d ) t h e s p r i n g f o r c e s t h e p i s t o n b a c k in i t ' s s e a t , f l u s h w i t h t he bi n w a l l , c l o s i n g o f f the i n l e t and p r e v e n t i n g m a te ria l from e n t e r in g the v a l v e , thus preven ting contamination i f the bin is f i l l e d with d i f f e r e n t m a t e ria ls .
BLASTER MODEL
VALVE
A 1R P R E S S U R E
MAX .
MIN.
A I R RELEASE
ACTION RADIUS
ABS- 2
ABS- 1h
ABS- 1
V-2 V-H
v-i
100 100 100
30 30 30
k CU. FT.
4 CU.FT. 2 CU. FT.
31
31
1i '
l
i
B ULL ETI N 830^ LEHMAN 01970
'M Y R L E N
Airsweep
S T IM U L A T O R S
S w e e p s B la s ts A e ra te s In d u c e s M a te ria l F lo w L o w A ir C o n s u m p tio n N e w D u s t T y p e D e s ig n K e e p s A ir s w e e p Ja m F re e
Ratholes Arching Build-up Flow Blockages Dead Storage Airlancing Sledging High Maintenance/Labor Costs Noise Down Time
RESTORES
Full Bin Capacity Steady, Reliable Flow Full Production Efficiency/Economy
LEHMAN 01971
FUNCTION OF CONTROL BOX
(A) WILL REMOTE CONTROL BE USED (B) WILL MANUAL OVERRIDE BE NEEOED (Cl IS 110 VOLT - 60HZ AVAILABLE (0) PLEASE SPECIFY ANYSPECIAL FEATURE REQUIRED
YES [ ] YES [ ] YES I ]
NO [ ] NO I ] NO I ]
5. GENERAL (A) AIR SUPPLY AVAILABLE AT BIN PS1 AND_____ _ CFM (B) PIPE SIZE___________' DIA. .
COMMENTS;
M V R IC N , INC -
A
LEHMAN 01972
New Airsweep Design - Simple, Efficient, Jam-Free
PO SITIVE SW EEP & PUSH
New design combines powerful 0.3 second air sweep along walls with inward 'push' to lift and dislodge sticky, hard-to-move powdered materials from bins, hoppers, chutes. Result is positive, reliable flow. Unnecessary work stoppages and bin clean-out are eliminated.
TOTAL SYSTEM APPROACH
Myrlen Airsweep teams up with a special dust type solenoid and electronic timer for the full System approach. The System intermittently 'fires' small amounts of high velocity air in shear to the container wall. The rate is programmed according to the problem and desired flow and can be esily adjusted as conditions vary. Up to an 8-foot diameter full circle sweep is attained using standard plant air. An "average" Airsweep System uses less
than 10 CFM.
MODELS FOR ALL SIZE APPLICATIONS
Two Airsweep models fit all flow problems and structures. Mounts easily to concrete, wood or steel and can be installed without first emptying the bin. Airsweeps are aiding material flow in bins, hoppers, silos, chutes, batchers, conveyor transfer points, screen decks, feeders, centrifuges...or any place granular material builds up or bridges. There is no vibration, stress or wear to the wall. Airsweeps are virtually noiseless and can operate in temperatures above'900 degrees.
VIRTUALLY MAINTENANCE-FREE
Myrlen's dust-type piston nozzle features a single moving part that recloses and reseals after firing. This locks out fines and material feed-back and eliminates clogging and jamming...keeps Airsweep operational for years without attention.
GUARANTEED SOLUTION
Tough flow problem? Send the specifics of your application to us for free engineered proposal...no
obligation. Myrlen guarantees satisfactory performance or the Airsweep System may be exchanged or returned.
AIRSW EEP U SE LIST INCLUDES: Metallic ores, foundry sands, coal, coke, precipitator dust, clay, detergent, fertilizer, feed, food products, plastics, cement, talc, lime.
V A -51 eliminates ratholeson concrete silo in foundry.
Typical Airsweep System: 1J Airsweep: 2) Control Box; 3) Solenoid; 4) A ir Receiver,
V A -0 6 keeps coal on the move above table feeder.
MVRICN, INC. P.O. Box 353, Mt. Freedom, New jersey 07970, (201) 895-4739
LEHMAN 01973
INC.
Area Code 401-539-2392
# 2 /
Leonard Rose
D istrict M anager
p-JZ j
P.O. Box B
Stilson Roed Wyoming, R.l. 02B98
LEHMAN 01974
From the desk o f Leonard Rose
>1^1 ( 6C
y \^ yY\-d~si*. -^f\^t/~C-x\--
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a /~ L*bl >r u
% f$ & ` 4~x9 r
From the desk o f Leonard Rose
^ 4 <h b y
V
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LEHMAN 01976
'
' * * V ' p ' - . ::- j
,f*'
LEHMAN 01977
The A irP o it concept w a s originated to provide the features most w anted by users of
aration equipment:
.
.
Simpler design
.
More c'epaorlabitiiy
'
.
Lower Cos;
Lower cost
Easier installation
.
A irPo rts have been thoroughly te^t-d and proven in num erous installations. Stubborn m aterials such as finely pacitsd powders are readily fluidized in hoppers, la rg e b in s o r sm all spouts.
fiiwtiI. .
Installation is simple. Drill a V hole in the bin or chute and weld on the half coupling, then screw in the aerator. Connect air to A irPort's 1 / 2 " lem ale pipe threads, normally w ith a 3 / 8 " hose connection from a header. They fit on small diam eter chutes and at the base of conical hoppers.
Hh-er aerators install inside the bin so you can't gi.t to them w h en the bin is full. O thers are difficult install from outside, requiring large ii.' -.iete: cut-outs plus num erous bolt holes. ' , type makes installation difficult in round
spouis c 3t the bottom of conical hoppers.
A:;/or. j easy, accessible and fits anywhere.
ited by
t.
\.r
V.
u
iA''
: a 'M r- ' - '
LEHMAN 01978
\
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i y
LEHMAN 01979
ni i ru ` i-K m i h i rrm n inn rim M'Un in i ran -nnn
ri
FACSIMILE TRANSMISSION
TO
L p ,k fr\& A ^ d ifY )
F a n i ni la TalaMinne fti\. V a r lf IpHon Tolcphono No,
-
* * J a F l
FROM
Z B )S A U ln
^ mK i y r ) Account Codo
Talanhnna Nn . f W / ______
r ?b s o
n
lilis Transir,ission Gcilm of
{On1s1
j ] (loe ledinfl y B ig thl paga)
nuiibar If ) plflot.)
C yP rlli Miner a l 3 Ccnapojty TlCpy CtiLi1 Phone: (303) 740-5048
Form C0-10Q {OJ-SC)
F acsim ile Machines:
R a p com 230 Rap coin IRQ:
(303) 740-S224 (303) 740-GQ49
Moon
I3S3A i
333A I
LEHMAN 01980
OCT 01 '07 07:52- CYPRUS IND MIN ENGL 303 740 518
P.2
September. 21, 1987
=.
6. H. Peppard
Secretary, Personnel and Salary Committee
Mall code zoic .
.
.:
GEHEBAL NAGE INCREASE-- SOUTH PLAINFIELD. HOI JERSEY
Personnel .and .Salary Committee approval is requested to implement a $ .40 per . hour across-the-board wage Increase effective October 1, 1987 for the five
hon-repres.ented hourly employees a t CtM's South Plainfield M ill.
The annual straight-time cost of the proposed increase is approximately W,160 .
and represents a 4.0% increase.
.
Background
'
.,
South Plainfield, the smallest of CIM's talc m ills, is located in the highly
Industrialized area of northern New Jersey near Newark and Elizabeth. The mill produces cosmetic talc from Montana and Italian crude. In addition to talc processing, the fa c ility is now being used as a base for the Manager Cosmetic, Pharmaceutical and Foods Industry Sales,
South Plainfield is one of the few ntin-unlon operations in the area, and although the mill has not experienced any organizing activity since 1981, the possibility of future attempts s till exists.
Justification
The attached suryey presents wage data from four companies. 1n South Plainfield's imtiediate area, plus Information developed frcm a state-wide survey conducted by the New Jersey .Employers Council. American Cyanamid, Northeastern, Nuodex and Union Carbide are all large chemical processing facilities in South Plainfield, while the Employers Council information was developed from Organizations much closer in size to the South Plainfield M ill.
The survey shows that while Cyprus' rates Continue to be substantially lower
than the chemical processing fa c ilitie s , the comparison with the smaller
fa c ilitie s represented in the Council data Indicates that South Plainfield Is more in Mne with state-wide rates. The differences between south Plainfield and the large chemical operations aire consistent with past surveys and can be attributed to the region and its concentration of unionized companies. However, when compared with operations of like size and similar levels of business activity, Cyprus wage rates are more competitive.
CIM management contends that, based on business forecasts for the remainder of
1987 and all of 1988, i t 1s economically unrealistic to implement the 10? to
20% increases necessary to achieve parity with the larger chemical employers
represented in the survey. However, the proposed 4.0!6 increase will result 1n
wage rates that compare favorably with other operations in the five- to ten-
employee range.
.
OCT 01 '07 07!54 CYPRUS IND MIN ENGL 303 740 5168
P.3
S. H. Peppard . .
Spttnbr Zi; 1987 Page Two
:Recommendatl on 1
...
CIM management supports the .40pr hour wage 1nrease .on. th .basTs.'that i t
` U necessary to maintain a compistltVve wage structure yet remain within the
budgeted Increase of.S.OX, a l l our employees to keep pace with rising costs,
and, at: the .same time, control costs to ensure p ro fitab ility In industrial
. mineral's markets. .
1
Mr. H. T, Mulryan concurs with this recommendation.
,
d. A. Krlvanek Vice President Human Resources M ill Code S202 -
JAK:rlf
Attachment
h. T. Mulryan R. J. Buettner M. J. Lonang
d. C. Sanderson
APPROVES:
S. H. Peppard Secretary, Personnel and Salary Committee
Date
LEHMAN 01982
CYPRUS INDUSTRIAL MINERALS COMPANY
li' ; '.-j. , -
-,
r . T<
:f e * - - . c.-#**'
party Survey
Cyprus Current
Cyprus Proposed (2 Iner)
SOOTH PLAINFIELD VAGE SURVEY tt'fuctfve October 1, 1987
--
American Cyanamid
North-Eastern
Nuodex
Cyprus. '
Union
Survey ' Proposed, vs.
Carbide' Average. SurveyAvo.
.
S-
.i-*--
-
.
;*
(D;
-si
*
-si
'& .
9.60 9.75 or 9.85 10.25 11.10
10.00 <4,1%)
10.15 (4.1)
10.25 (<1.1)
10.65 (3.9)
11.50 (3.62)
10.43 10.43 10.43 11.54 12.78
10.86 13.16 12.16 13.16 14.37
12.53 12.46 12.53 12.67 13.70
12.19 12.88 12.88 13.93 14.45
^loyers Council Survey of Ca>arable Copantes
Cyprus Proposed
Survey Median
Cyprus Proposed vs. Survey Hedan
11.50 12.23 12.00 12.83 13.83
- 1.50' r 2.08 - 1.75 . - 2,m - 2.33
.mi :2\
D>
2M'-' 2`
'
C
W0 .
ii. E)
Ul,
h->-
8-
.10.00 10.15 - 10.25 10.65 11.50
9.91 10.26
M/A 12.32 13.75
- .09 - .11
N/A -'1.67 - 2.25
o Data Available
yli';
LEHMAN 01983
t
f. Agent Ghent: g. Discharge: h. Transit Time:
Lalemant Ghent - Sifferdok 60 days (approximately)
. Italian Crude to South Plainfield. NJ (Charles Mathieu)
a. Supplier:
SOC TALCO E GRATITE VAL CHISONE
Pinerolo, Italy Telex # 843-21-0113 TALCVC I
b. Agent Italy:
Agenzia Marltima Carlini Savona, Italy Telex # 843-27-1638 CARLINI
c. Ocean Carrier:
Varies - spot charter - 3000 to 5000 MT
d. Agent U.S.: e. Discharge:
Bresnan Shipping Mew York, NT ( A. A. Mintoo) Telephone # (212) 371-7609 Telex # 125172 BRESHIPS
Port of Newark Berth 12, B, or 10
' 4- ,j ,,* ,
w - J'v/?**
.
f. Stevedores:
M. p. Hewlett (Dan Withen) Telephone # (201)' 66-1566
.
g. Truck to Plant:
Matthew De Palma
Philadelphia, PA (Joe Adams) (Len Becker)
Telephone f (215) 535-3737
f -i L
,
h. Transit Time;
14 days (approximately)
i. Customs Broker:
Meadows Wye 6 Co., Inc.111 Broadway Mew York, MY 10006
Telephone # (212) 349-3950
Mr. Hay McLoughlin, Representative
** '
;
*revised 2/6/81
LEHMAN 01984
WAGE SURVEY
N O . Of Employees Sob' T itle s
2 Packer
' South P la in fie ld Outrent Rate'
,
$8.00
CHEVRO'N' $8.97
\TENNEGO
V W .m -T-
1 Warehouse Man
S.10
8.97
1 Mobil Equip. Oper 8.20
. 1 M ill Operator
8.60
8.97 9.54
1
Mechanic
9.40
9.97
6 TOTAL
Straight Tithe Average
8.38
9.28
Date Last Increase
6/27/83
AMOUNT Number Hourly Employees Union
6 No
5% 25 AEL^CIO
r)
j
I
Dental Plan'
` Yes
Yes
2nd S h ift
.15 .25
3rd S h ift
.25 .25
Products
Talc
Chemicals
LEHMAN 01985
American G^anaini'd $8.77
Natl- Lead' Indus t r i es
$9.72
'Union Carbide:' $10.41
Northeastern products 1t
$. 73
Survey Average
$9.32
B .77
9.79
11.02
1.58
- -9.82
8 ,7-7
9.79
11.02
9.78
9.66
9.69
- 9.73
12.44
l i . 58
10.39
10.75 9,35
10.66 9.93
11.54' 11.28
11.55
1 i lp.24
-10.89 10.01
1/25/83
2/1/83
5/83
6^83
5% 7% N/A N^`l|tA 600 48 500 50l '
xcm
OCAW
OCAW
N<j>
Yes Yes Yes YflB
.25 .50 Calciuoli Chemicals,
,21 .21 Titanium
.35 id of hour
w3ge per hr. .50 + .20 Jt:
Rotating
Chemicals, Resins, Dry
Powders, s iFluid
Plastics
etc.
1
! U.S. Department- of Labor
Mine Safety and Health Administration P.O. Box 1874 A lb an y, N Y 12201-1874
August 5, 1987
Mr. Keith B. Lehman, Mill Superintendent Cyprus Mines Corporation 651 Metuchen Road South Plainfield, New Jersey 07080
Dear Mr. Lehman:
The enclosed inspection report covers a Federal inspection of the South Plainfield Mill, I.D. No. 28-00959, South Plainfield, New Jersey, conducted on July 20--22, 1987. The inspection was made pursuant to Public Law 91-173 (83 STAX. 742) as amended by Public Law 95-164 (91 STAT. 1290).
Industrial hygiene samples, collected during this inspection, require laboratory analysis. You will receive a supplement to this inspection report upon completion of the analysis.
Actions taken as a result of this inspection were:
ORIGINAL ACTIONS THIS INSPECTION:
Issue
Terminate
Citations:
11
Orders:
Modify Extend
Rep by Order Vacate
ACTIONS ON PREVIOUS VIOLATIONS:
Issue
Terminate
Citations:
Orders:
Modify Extend Rep by Order Vacate
Sincerely yours,
Subdistrict Manager Metal and Nonmetal Mine Safety and
Health, Northeastern District
cc: T. K. Shea, Chief Mine Safety Engineer, Dept, of Labor and Industry
LEHMAN 01986
ATTACHMENT
Man-hours for the first quarter of 1987 were 3,585. Man-hours for the second quarter of 1987 were 3,612. There were no reportable accidents. The incidence rate and severity measure were zero.
Safety was discussed with four employees. Topics were dust, noise, and electrical safety. The plant was in very good condition. The writer also discussed and demonstrated electrical examinations with the mill foreman and electrician. The superintendent was very cooperative and safety conscious. This was a well handled operation.
A review of records indicated the operator was in compliance with Part 50 reporting requirements outlined in Part 50.10, .20 and .30.
Pending the results of dust samples being analyzed in our laboratory, a
supplemental report will follow.
^
i LEHMAN 01987
Mine Citation/Order
.S . D e p a r tm e n t o f L a b o r
Mine Safely and Health Administration
Section I--V iolation Data
1. Date Mo Da Yr . 2. Tim e1(24 H r. Clock)
0}/ T ir w
4 . Served To
h/
_
jh 'r /f ih
^ ine
/-r
X
4 //A Z y / / * ' / f
. /,
f
0 5 . Operator
tf.toine ED
/ >A sX >
M f / / _____________________
B. Condition or Practice_________________ _______
XT-
o*
3. C itation/ Order Number
2629286
%n
M (Contractor)
8a. W ritten Notice 1103g)
--J A r *2-Z / p A 4 / / f
ajJ T Z s * J / y a s *
T
j
____________
es? 1 ^ 4 r 7 / p
/> /i
s c s f * /# / \ J a tC y y is _ S f a u / * / L // r - u r ? ~ 4
f / n A f>f O Cf /
a t * T <>$- 7 ~ A r 0 ^ & a / J & w s r
F e? r -
Te* 3 / j / P i "
f t ? ^ p a s ' f ' / J 4 e * < ? / U c 7 ^ / C d / ' __________
C a t/S a tf
__ (9
& r S . T 'A * -
s \f
& *>a * 8 * / ^ J ______
l* / p <r i ^ c C' A / t -
S . ___________________________________________________
4 ------------------------------------------------------------------------------------------------------------
4 ---------------------------------------------------------------------------------------------------------------------------------------------------
See Continuation Form (M SH A Form 7000-3a)
9 . Violation
A. Health Safety S '
Other Q
B. Section of Act
Section 11--Inspector's Evaluation
10. Gravity:
--
C. Part/Section of Title 30 CFR
t m} 2 0 ?
A . Injury or Illness (has) (is): No L ikelih o o d [H U nlikely P?1
Reasonably Likely I I Highly Likely I I
Occurred
B. Injury or Illness could rea sonably be expected to be: No Lost Workdays! I
Lost Workdays or Restricted Outy I H
Permanently Oisablinq f~ l
Fatal
C. Significant and Substantial (See Reverse): Yes f~1
N o ffi
O . Number of Persons Affected
1 1 . Negligence (check one) A. None
B. Low
JSfC. Moderate
D . High
E. Reckless Disregard Q
12. Type o f Action
/
14. Initial Action A . Citation [_|
a/
9
B . Order 1 1 C. Safeguard L I
1 5 . Area or Equipment
13. Type of Issuance (check one)
----
Citation P?l
Order |~~|
D. W rittenr-, E .C itB tion/
Notice l--l
Order Number
F . Dated
Safeguard l~ l Mo Da
11
2
Yr
1
16. Termination Due
A . Date
Mo
Da
Yr B. Time (24
l7 2|2 f \ 7 / 4 Hr. Clock)
Section I I I --Term ination Action
17. Action to Terminate
18. Terminated
Mo
A . Date
_L
Section IV -A u to m a te d System Data
Da
1
Yr
1 B. Tim e (24 Hr. Clock)
LEHMAN 01988
.M in e C itatio n /O rd er C ontifuatoP r '
ILS. Department of Labor
Mine Safety and Health Administration
* Section I--Subsequent Action/Continuation Data
1. Subsequent Action
la . Continuation
2. Dated (Original Issue)
Mo
A. Served To
.
o \l ,'
Da !
Yr ;. Citation/
Order
O
? \ 7 Number ^ C 2
n
? V< ?<r- O 1 1
6. Mine Sacticfa II--Justification for Action
S/ s
,i
JMe ID
42 ? ~
-
e C ? .f t .
(Contractor)
y ~ *
T 's d/*
U s iS /
f
S /^ p /s cs/ /ff r s T~ < `/
`
See Continuation Form
Section lit --Subsequent Action Taken
8. Extended To A. Date
Mo
_L Section IV --Inspection Data
a _L
Yr
1 B. Time (2AHr. Clock)
C.Vacated 0
D. 1erminated^JB
E. Modified 0
9 . Type ot inspection
10. Event Number
"V ZJ
01 X
/ f 3 1/ s
AR Number 12. Date
o Da
y 13. Time VIAHr. Clock)
1 19123
.CLIZ ZJ2. l l z
Z 3
LEHMAN 01989
LEHMAN 01990
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LEHMAN 01992
/% --
AUG 04, 1986 \ NILL-SOUTH PLAINFILD
(44306
CIM-- TALC ASSETS av EQUIPMENT 0.
MONTH OF JUL.1986
PAGE 74
EQUIPMENT ARTICtTE" NUMBER
O ESC R p noir
MILLER CP-300 MIG W/HIRE FEED SN JC646062
SALcS TAX
TYpEKRITcR SILVEKREED MEMORY EX66 TYPEWRITER--
ADiJL CGST
CABINET CAS INET
FOR V JR C50E TV UNITS
84020 ' " 84032-
84032 ; -------84032"
34032 .1----84034-- -j 84034 VL-- gg aiS
PICA UP _ PICK UP CLASSIFIER
CLASSIFIER
1982 FORD F -2 5 0 VIN 1FTHF2523CPA19481 P1HA P
JET -JET'
SSTTRKEEAAMW--AFAEF-Ee3-8=3T7-"177TO0ALD"OCL0DSTE-T-A--I-L--S---R-E-Q--Q
-AOBt 'COST-----------------
CONTROLLER---- --ROttER- R lttn tE J S C r CONTROLLER SYSTEM---------- s - e m - B o t t i - - p R e f r A f a i t n i " a f e - 8 S = 0 3 SYSTEM
RIGriTIftETcfi M U U L S / 4 `S/W 4 J 4 2 i
(OfiPAiiY- "CONTROL" AC0- 0ATE " 'FNMCTtr--------
NUMBER
AADMJUOSUTNETD
-- ------------------ --- .... 1.5TKOO "
329 29
1282
---- ---- ---
--
1*961.00 ------ I l 9olUO `
329 29
0485
82.20
32.20
329 29
0485
1*370.00
-- ------------------------- ----- ..... t *370100
329 329
2299
0979 0984______
2*3^030*.0fa05
329 29
0884
2 *043.65 340-00
340.00
329 29
0384
350.00
329 29
05 84
350.00 4 *025.12
4 *025.12
`33229V
229M
00338844
.....
51, ........
524743..5672"
51, 818.19
329 - ...... 29 -
i r a s .......
' t , 351; 71 - -
--329---- -----2 9 ---- -....roos
1, 351.71 - ` 442.13
442.13
-"329---- " 29--- ---- 1285---------- - 201021. 25--
2 8 *0 2 1 .2 5
329"
29* -------- T Z 8 3 ---------
,4 7.i> 9
LEHMAN 01994
9 - 3 * 2 * -- ......................................... - -ArPU L CS7------------------------------------------------------------------------------------------------------------H29
- 29
0 *8 5 ----------------------- -------- 247.3S-
L E H M A N 01995
-. ,, ---
! AUG 09, 1986 HILL-SOUTH .PLAINFIELU
H4306 ASSETS CHYiH--EQUTAIPLMCENT NO.
MONTH OF JUL. 1966
' - flu prent '- " article ;I* NUMBER
93129-
DESCiUP-TIOI--------ASADLtEt-SCOTSATX-n.AfiOft TRAILER RESTRAINT
" COMPANY- -OWTftOL-- ACt-OATE NUMBER
-333222999- 2299
0385 0285
- - 93129
fi 93 " 7 ' ---- 93197 93197
AObL CJST oLKRAILSYST MAGNET Fba3T
329 29 329 29
0885 0785
`.i--- 93197- - fiULKRAitSVST
:'.j 93198 -93198-
.. -- .
93198 CURTAIN
ADDL COST NOISE CONTROL
329 29 329 29
0585 0385
93198 - CURTAIN..........
93198
T
329 29
0385
-- 93198- - ...........- ............ 93159 granulometer -93159-- GRANUtOHETER
; 93999 - 93999---- - - ---------- -----93999 RAILCAKACCES
!1
PARTICLE SIZE ANALYZER Afe 55-20
'P iP ^ L
aooitional accessories
ADDL CUST 3TA-A09Ul 6GACARa0N STEEL-6 SLIPCOUPLIN
i f 329
jr C-
329
-------- 333222999 .... 332299
29
29
29 29 2299
0186 0983 0185 --00002111888B5555
'------93999- RAILCARACCES
1 96000 XLPAIRS
TO LJAJii DCCK REMOVED CNCATe PIER
329 29
1183
'.j------96000--- REPAIRS....... -
. 97006 dLOG 6. ---- 97-086---- LOG----
ADDCOST^ ^ S
C U j u S ) ____
329 ___ ___
29 1185 _________--.
PAGE 76
FINANCIAL ADJUSTED AMOUNT
--- 2 9 8 .0 9
15.00 2,5 69.00 3,-079.94
39.51 39.51 3 1099.00 -3*099.00
127.41
-------1 2 7 .9 1 ------2 ,3 9 9 .0 6
- 2 ,3 9 9 .0 8 ---16.01
------ 1 8 .0 1 --
6, 265.63 - 26, 2 6 5 -6 3 ---
759.00
---- 7 3 9 .6 6 -- ' --
2, 773197..2039 - ----52825..5626...... -
858.91 -- 9,922-^91-----
100.00 ----- 1 0 0 .0 0 ---
L ,2 8 0 .0 0
-- 1,-OOrOO----
; AUG 0 4 . 1966
K ILL-S O U TH P LA IN FIELD I-- E O t t T F t t E N T - A R T I C L E ------
NUMBER
H A3 06 C IH -- TALC A S S E T S B Y E C U I P N E M T AIO
MONTh OP JU L .1 9 8
-- `D E S C K T p n o r r
-COMPATT "CONTROL ACOMBATE' NUMBER
' 9700$
STORAGE BLDG ADD COST APE S B -2 0 ^
:! 9 7 0 0 6
STORAGE BLOG
97006
BLOG
CRUDE STORAGE BLOG TAXES
"9 7 0 0 6
BLOG
329 329 329
29
29 29
0186 1185 1165
PAGE TT
FIW aN C AtADJU S T EO
AMOUNT
4 0 0 *0 0 4 0 0 *0 0 7 9 *9 0 9 * 84
7 6 .6 0 79 .9 8 6 .6 4 2 .4 3 5 *6 6 2 .1 6
t
u
!.. i.,:
L . L .-- A--.__Ll_i__. . . . . ... .Ci I A .
f t ., `'I.
- .,i
LEH M A N 01996
AUG 0 4 , 1966 MILL-SOUTH PLAINFIELD
H4306 CIH-- TALC ASSETS d EQUIPMENT NO. MONTH OF JU L .19 36
PAGE 70
; .--^bPH tM T -- ARTICLE........ .'I NUMBER !' I
-e e sttttP -T -fo w ---------------------- --- -
1*'------ 03223 - -5H E O ..................- R iH It- O A S --------------
03223
SHEO
: ! - 03224
MILL
6 U I L O IN G ..................................
03224
MILL
03225
vtAREH0U3
AUDITION
03225
NAREHLl'JSc
03227
OFFICE LAB
;:1 03227
OFFICE L LAB
03227 ;r'[ 03227
SHOP LAS SHOP LAO
ADDITION
03229
SYSTEM
UNLOADING HOPPER CAR
03229
SYSTEM
03230
DRYER SYSTEM
03230
DRYER SYSTEM
;' 03231
SYSTEM
MILL FEED CONVEYOR
03231
SYSTEM
, i 03232
SYSTEM
MILL GRINDING C PACKING
IJ 03232 SYSTEM
|s 03233 SYSTEM
ROLLER MILL C PACKING
03233
SYSTEM
03234
SYSTEM
HULK STORAGE LOADING C TRANSFER
UJ ; ___0_3234 j'j 03235
[ 03235
SYSTEM COMPRESSOR COMPRESSOR
15 HP INcRSGLL AIR
- iWPANY- -CONTROL- ACO-tiA-TE------- F fN A ttei A t---------------- ---------------
NUMBER
AOJUSTEO
AMOUNT
. .3-29---- ------ 29....... - -0999
--------- -34 r442-.0O -------- -----------
3 4 *4 4 2 .0 0
329 -- -- 29
- 0 9 7 9 -------- -- .... 1 1 3 * 7 6 2 .0 0
....... ...............
113*762.00
-329 329
29 29
0979 0979
1 5 2 *3 7 0 .0 0 2 6 *1 7 9 .0 0
---------
180*557.00
329 29
0979
1 5 1 *3 3 5 .0 0
151*335.00
329 29
0979
3 7 *5 7 3 .0 0
37 .573.00
329 29
0979
9 4 .9 7 6 .0 0
9 4 *9 7 6 .0 0
329 29
0979
2 8 4 *9 2 7 .0 0
2 3 4 *9 2 7 .0 0
329 29
0979
189*951.00
1 8 9 ,9 5 1 .0 0
329 29
0979
1 9 9 ,3 4 4 .0 0
1 9 9 ,3 4 4 .0 0
329 29
0979
5 3 2 *2 8 1 .0 0
532 *281.00
329 29
0979
37 ,573.00
3 7 *5 7 3 .0 0
329 29
0979
500.00
500.00
tl
41 V: * Jtl
.4
J t...
___ y
"V
L E H M A N 01997
LEHMAN 01998
V P-] OD
10A
Part No. Nam*
Crty. Earh Coil
Base 13 BColadmypCRaaintign.SFient 4 Clamp Ring, Blal 5 Armature Airtmbly Electlltat Assembly. ItSV 7 Tit Bar (fteih Section)* a T{ras)y (2Spasrlfy>)t Flat
r 56,25
ri a7.J*O5
7J0
ir
19X0 29.00
r 0-25
r 22.00
<b) HA x 16 HalMtovnd (cj rv> ft 16 y*e
2322.X000
(d) * 5 Tubular
55.00
Part No. Name 9 Shock Mount 110I DGriaolmSmpailing (Sl)** . 12 7unino Spring |$poe|fyl
4 Ply 5 Fly 7 ply 9 Ply 13 7un|ng Spring Clamp 1471ay Mounting Channat 157ta Bai Alignment Piste (Not part of Aslembly)
EQatcyh, Coat
4 5 .50ai.
4 r
121.0.S205Oaa,
2 r.75ea.
t r.75 a .65
Note: P a m nor fin ed a bove (crews, n u n a n d wsaheia) are atandatd Irema obtainable et any industrial supply house, P a in 16. 17 sn d r (Spring Clamp Screws) aie of higb-ilranglh iteel.
P am lined aboye m ust be cured from Erlez M anufatluring Company. When ordering p a in , b e ru le re aperlfy Feeder M odel and Style. Part No., and Q u a n tity .
1 To {naure proper alignment of ihe bar and tray mounting channel, only matched 2 section tie bsra are furnished.
Pisi Spring are futniahed as a act only. Rep'otem ent muar be m ade bath front and rear.
30A
Part Ne. Name
Body Caning
ClsmP fiin9. Front ClamP Ring. Rev Amtarute Asrembly Elacrtital Airtmbiy. 1rsy Ti# Bar (Both Sectional*
Tray (Specify)
(a) 5 x22Fiat
(b) 7 x20Flat
(l) (dJ
i
s4t10
Half-Round Vee
(i) 3k 19 Tubular
Qtr. lath Coir
510.00
2375 . 7X0 rrJ25
29X0 34.00 12X0
30X0 32X0 38X0 32X0
74.00
Part No. Name 9 Sudi Muni to Grommai 11 piar Spring (Sal)12" 12 TuningSpring (Specify)
4 Ply 5 Ply 7 Ply 9 Pfy 13 7unh0 Spring Clamp 14 7tiy Mounting Channel 15Tic Bat Alignment Plaie (Noi part of Aitombly)
Qty. Each Cur
t .50ll.
.24 as, 13.75 2X0
r.75. 2.00 .65
N ote; Part nor 'in e d aboye (screwa. nuta and w aah en ) a re atandatd Item s obtainable at any InduatrJal aupply house. Parts 16. I 7 end IB (spring Ctamp Screws) ate of high-strength areal.
Parts lined above muar be aecured from Eriez M anufacturing Com pany, W hen ord erin g p a n a . b e aure ro Specify Feeder M odel end Style. Pari No.* and Quantity.
1 To insure proper alignm ent of the b a r e n d tray m ounting rhanneL only m arched 2 section tie bara are futniahed,
* D in Spring eie futniahed aa e aor only. Replacement muar be made both front arid rear.
20A
Part No. Name t Bale 2 Body Casting 43 CCllaammp? RRJinng9., FRtieanll 5 AlmStut* AaHmbly 6 Etacftltal Assembly, nSV 7 7j Bat (Both 5icrional* B 7ta(yi) (S4pe%cifWy) Flat
(b) 7 a '4 Flat (l> 3 ft 20 HatF-Round (d) 3t 20 ytt
{a) 2 * t97ubular
Qly-
Earh Coir
r i
5280.,7050
tt 68..7255
t 30.00
29.00
r 10.75
r
2204.X000
34,00
28X0
49,00
Part No. Name 9 5hotk Mount IO Grommai
i1t2TpuinninSgprSinpgrin(gSu)S*p*ecUy)
4 Ply
75 PPllyy
9 Fly 3Tuning 5pfiitg Clamp 147tay Mounting Channel 157 Bat Alignment Plate
(N0I part of Aaaembly)
Qty. Each Con
4 5 30ea. 4 20h . t 1230 - 2X0 2 1.750. r 1.75 1 .65
Note: P am nor liated aboye (icrewa, n u n and weaheta) are standard item a obtainable at any Industrial aupply house, Petra 16, 17 and >B (spring Clamp Screwa) ate o f higb-atrengih ateel.
P ain 'Iited aboye muar be secured from Erie* M anufarrurlng Com pany. When ordering peril. bo sure to apoiify Feodor Model and Style. Petr No., ond Quantity.
* To insure proper alignment of the bar end tray mounting rhannel. only marrhed 2 auction tie bars are fumfahed.
** Dial Spring re futnlshod as a set only, R eplstem anl my it b e m ad* both front and rear.
40A
Pan Qiy.
No. Name
Eaih Cost
2
Baie Body
Casting
t 11230 r 49.00
3 Clamf>Ring, proni A ClSmp Ring. Rail
1r 1120..5500
65
Armature Assembly Electrical Aialmbly,
n5y
r 39.00 r 70.00
7 a
T7iiaeyB(aSipeiBcoifiyh) 5*ltlon*)a
l 17.00
li) 5x26 Flat
37X0
(h) 7 a 20 Flat
40.D
(d 9 x f7 Flat'
42.00
(d) 4 26 Half-Round
52.00
fl) 3 ft M lebtrlir (f) 4 x 25 Tubulal
102.00
9 Shock Mourn
4 tJOar.
Parr No. Name
1l|0OGrisotmSmperting {Set)**
12 Tuning 5pl"ng (Specify) 5 Ply 7 Ply 9 Ply II Ply 13 Ply
13 Tuning Spring Clamp 47-ay Mounting Chann|l
(Sprdfy) long (19")
15 Tie B$ahtaArfli/gnPm*a"n)l pLsta (Noi parr of Auembiy}
Qly. Earh Coil
4 .20aa. r 1875
3.75
i 3.00ea.
23..0250
i r.75
: Pena nor liated above {arrows, nuta end washers) ate atandatd item s obtainable at any in d u tu la t supply houae. Paris *6, it &nd 16 CSpiing Clamp Screws) are
o f hlghnlrength alee).
Patta liated aboye muar be secured from Erlez M anufacturing Com pany. When o rd erin g palisi b e tu te to specify Feeder M odal e n d style. Part NO.* and Q u a n tity .
1To insuref p| roper alignm ent of the bar and tray m ounting rhannel. Only m ofthed
2 sectiont ri ie bara ate. futniahed.
** Dial Spring are futniahed ai a aer only. R eplacem ent muar be m ade b o th front and tear.
LEHMAN 01999
I
45A
PNoin. Ntmo
1 Be
2 Body C*iling
3 Clamp Ring. Front
4 Clamp Ring. Rear
5 ArmalUre Atoambty
6 Eliclricil Atumbty. 15V
7 Tie Bar {Both Seclion)1
6 Tray (Specify*
(a) 7 x 30 Flat
(b) 0 x 24 Flat
(c) IS x 30 Flat
|d] I x 30 Tubulir
(d 6 * l i Tubular
9 Shock Mount
10 Qrommel
._
Qly. EicK Co1
Part
No. Name
S 1250 65.00 10.50 3192..0500 70.00 17.00
11 Dite Spring {Sat)**
12 TunlnO SprlnO (Specify}
S Ply 7 Ply 9 Ply h pi?
13 Ply
65.00 65.00 5.00 100.00
13 Tuning spring Ckmp
J4 T rtY M o u n tin g O it m t i (Specify) Long iii" }
100.00
Shorl (M i1')
31705mV*i..
IS Tie Sir Alignment Plata _ (Noi Part of Assembly)
Qty. Each Coal
S 44.00 3.7S
AM
3.25 3.25
e: Paris nol lilted above (screws* nota and waahers) ara atandord tema obtainable at any industrial aupplv hauae. Paris 16, 17 and lfi (Spring clamp Screws) are of high-strength steel.
Paris listed above muat be secured from Eriez Manufacturing Company. When
Ordering parla* be aure lo aPecifv Feedet Modal and 5ivle. Part No., and
Quantity.
.
* To insure proper alignment of the bar end trav mounting channel, only riaiched
2 section tie bara are furniahed.
|
** Disc spring are furniahed aa a aet only. Replacement muat be made boih front and rear.
55A
N2P1aor.ifbiondeyNCamaneing
3 Clamp Ring. Frant
Qty.
Each COtl
111
5I3467.00D0 2325
4 Clump Rlnfli Rear
1 27JO
S6
Armatur Electrics)
Assembly Assembly
11
79.00 02.00
115V or 230V (Specify)
7 9
TTireyBa(Srpe(Bcoiftyh) Sectional*
() 9 x 3B Fiar
1 37.00
8S.OO
lb) 13x 26 Fisi
1 95,00
<c) 17x 22 Fiai
95JW
(d) B x 3B Halt Round 115.00
(a) 4x 40 Tubulir
ns.o
(f) 6 x 42 TubulBr (g) B x 30 Tubular
115.00 HSAO
PNaor,i Name
91110 DGShrioocmckSmpMertionugntSet (Specify)
13 TuningSpring (Specify) 7 PIV 9 pry 11 Ply 1IS3 PPllyy
1134(TTSurpaneyicniMgfyo)SupnjitninQgCclhaamnpnel
Long(28*7 Short (15") 15Tie Bar Alignment Plate (Nor pait of Aaaembly)
Qty.
Each Coil
441l
-
3JOBa. 40l. 1106..0205
2 250ti.
11
7.00
S2..0000
rana nvi miau aoove crews. nvia amu washers) ere standard items obtainable at any Industrial supply house. Parts 16.. 17 and IB {Spring Clamp Screw) are of high-strength steel.
Paris lined above muat be secured from Eriez Manufacturing Company. When ordering^ parts, be sure to specify Feeder Model and Style. Part No., and
* To insure proper alignment of the bar and tray mounting channel, only matehed
1 aection tie bars are furnished.
\
* Diae Spring are furnished aa a el only. Replacement must be made both front and rear,
50A
Qty.
No. flame
Each Coit|
I! 3
BBaotdayLCasting
s 7.00 137XW
3 Clamp RinQ. Front
23JZ5
4 Clamp Ring. Rear
27.50
56
Armature Assembly Electrical AitemblV
79M JO
115V]ot 230V (Specify)
r
7 Tie Dir (Both Sectienu)*
3700
6 Tray (Specify)
[
9 x 3S Fiat
iS.Op
13x 36 Fill
I 95XO
1/ x 22 Flat
95,00
B46Xxx344B3B
Hell Round Tubular tubular
IISJO}
115,00 HSDp
.(g); j_-8_x 3B Tubular-^-* U5^i?
part . Qty.
No. Name
- Each Coat
9 Shock Mount
| 4 3JOas.
10 Grommet
4 Mea.
11 Di.c Sprinfl (Sal)** 12 TuningSpring (Spetlfy) -
1 -
760.J0S0
7 Ply
9Ply
1) Ply
13Ply
t3 TuInSinPglySpring Clamp
2
14 Tray MountingChennai {Specify)
lon0 Kb'1
;
Short (15*7
IS fie Bar Alignment plate 1
7.00 5.0Q 2.00
____tNet_parl .of AaaanAly) ^ ^
Note: Parts not listed above (acrewa.inuta and washers) are atsndard Items obtainable
at any Industrial supply house^ Parts 16, 17 and 18 (Spring Clamp Screws) are
of h1gh*Slrength stool.
(
Parts listed above muat be secured from Eriez Manufacturing Company, When ordering pails, be sure to ipecify Feeder Model and Style. Perl No., and Quantity.
*2Tosiencstuiorne
proper alignment of ih* tie bars are furnished.
bar
and
tray
mownling
channel, ;
only
mBtehed
*pise Spring ere furnished os Jjacr vnlv. Replacemanr muat ba made both front InnH rMr
H e a d q u a r t e r s * E r i e , P a . , U.uS . A.
World Authority in Magnetic Services and Equipment for industry
E R I E Z O F C A N A D A Ltd., 133 O akdale Rd., Toronto (D o w n svie w ), Ont.. C an a d a
i
M A G N E T IC S
LEHMAN 02000
M O D E L S lO A , 2 0 A , 3 0 A , 4 0 A , 4 5 A , S O A a n d 5 5 A
In s t a lla t io n , O p e r a t in g & M a in t e n a n c e (WITH REFERENCES TO FARTS LIST)
In s t r u c t io n s
VM -lOA
(1)
B E F O R E S T A R T IN G Y O U R V IB R A T O R Y F E E D E R
M O U N T IN G T his H l-V l m o d e l s h o u ld b e m o u n te d o n a fla t su rfa ce in o n e o f th e fo llo w in g w a y s :
A . P O S IT IO N E D A N D F A S T E N E D (Fig . 1)
Fastened to desired surface with bolts or screws of proper size through the base grommets. Use fiat washers under the bolt heads. Do not fasten the bolts or screws too tightly or the vibration isolat ing e ffe c t o f the grom m ets w ill be lost.
B . P O S IT IO N E D B U T N O T F A S T EN E D (Fig . 2)
Fixed headless stud pins of proper size and spac ing. Set the base (w ith base grom m ets in place) o ver the pins.
C . N O T P O S IT IO N E D O R FA ST EN ED
S im p ly p lace on a flat surface in the desired posi tion.
E LEC T R IC A L C O N N E C T IO N S (Fig . 3) 1 Check the specifications o f the p ow er line to b e
certain that they are the same as those shown on the nam eplate of the Feeder and Control.
2. Connect th e black and the w h ite w ires in th e Feed e r p o w e r cord to th e term inals in the control box marked "O utput".
3. Connect the green w ir e (ground) to the lug provid ed in the box.
4. Connect the pow er lin e to the term inals in the con trol box marked "Lin e ".
5. Connect th e lug in the control box to a good earth gro u n d (a cold w a te r lin e is excellent). If a w ellgrounded m etallic conduit system is used, the latter connection m ay be dispensed with.
Y O U A R E N O W R E A D Y T O STA RT Y O U R V IB R A T O R Y FEED ER
O P E R A T IO N A N D M A IN T E N A N C E
To start the V ib ratory Feeder after all connections have been m ade, turn the switch on the control to the " O N " position and adjust the feed rate by rotating the control knob. N o rm ally no warm -up period Is required. Do not operate th e unit w ith any associated equipm ent touching any part of the unit.
N o routine m aintenance or lubrication is required, except that any accumulation of foreign matter should be periodically rem oved from betw een the tray and the body to prevent restriction o f m ovem ent of the
vibratory elem ents. ERIEZ M A G N ETIC S, ERIE, PA ., U. S. A .
LEHMAN 02001
VM-10A
I
SP E C IA L T R A Y S A N D A T T A C H M EN T S
Eriez engineering service should alw ays be consult ed before undertaking the design or construction of special trays. Neither standard or special trays as furnished b y Eriez M anufacturing Co., should be m odified or attachments m ade w ithout first consult ing us. (See Standard Tray Specifications.)
A D JU S T M E N T (Tu n in g )
The adjusting m eans is solely fo r produc ing optimum perform ance of the unit w here a specific material of low (under 40 Ibs./cu. ft.) or high (over 150 Ib s./cu. ft.) density is to be handled continuously . . . also w here off-standard sizes and shapes of trays are required.
This unit is tuned by changing the stiff ness of the tuning spring (See Fig. 4) or springs. This adjustment consists of varying the num ber of springs, or the num ber of fiberglass plies in individual springs.
In N O R M A L O PER A T IO N ai full voltage the total displacem ent m easured at the back of the tiebar (or the back of the tray if a displacem ent sticker is used) is 030" for 10A ; .045" for 2 0 A through 55A. In general these displacements should not be exceed ed by more than 005".
H O W T O M E A S U R E D IS P L A C E M E N T (S e e Fig. 4)
W ith unit operating observe w h ere the fin e g ray lines on the displacem ent sticker meet. This point w ill be higher or lo w e r as the displacement changes. Opposite the point w h ere they meet, read am ount of displacem ent. If a rule is used, the displacem ent can readily be measured u a "blurred bar" at the back of the tiebar.
Fig. 5
N E V E R O PER A T E TH E U N IT IN A S T R IK IN G C O N D IT IO N !
A . A d ju stin g (tu n in g ) G u id e
The fo llo w in g general rules should be borne In m ind w h e n m aking ad justments.
1. To increase the tra y displacem ent, d ecrease the stiffness o f the spring system.
2. To decrease the tray displacem ent, increase the stiffness o f the spring system.
The above rules are true w h ere the unit is operating on the norm al side of the tuning cu rve. If increasing or decreasing the spring stiffness has an opposite effect, it m eans that the mass o f the tra y a n d / o r load has been great enough to throw the operating point to the reverse side of the curve, w h ich is undesirable. In this event, the stiffness should be increased (or the tray-load mass reduced) until the b e h a v io r is In accordance w ith rules (1) and (2) above. The unit can then be properly tuned.
To serve as a g u id e to the stiffness o f the tuning springs, each spring is m arked w ith a code num ber. Exam ple: 13-- 125. The first tw o digits indicate the n um b er o f piles in the spring. The fo llo w in g num bers indicate the rela tive spring stiffness. The higher this num ber, the stiffer the spring.
The total stiffness o f the spring system is the sum o f the relative stiffness numbers. By combinations of standard stiffness springs, virtually any de sired stiffness can be obtained.
B. A D JU S T M EN T FO R N O N -ST A N D A R D T R A Y S
In the adjustm ent o f the unit, the fo llo w in g steps should be follow ed: 1. A ttach the tray (see Tray Installation Procedure). Be sure that all bolts are tight. 2. Energize the unit at the nam eplate voltage and frequency.
3. a) If a control box Is used, turn the control slo w ly tow ard the full " O N " position and observe the unit in operation. If a control box Is not used, turn the unit on and o ff q u ic k ly and note its perform ance during the " O N " period.
b) If a ham m ering noise is in e v id e n c e , the tray
ERIEZ MAGNETICS. ERIE, PA., U. S. A.
LEHMAN 02002
VM -10 A
(3)
d isp lacem en t is excessive. To produce norm al quiet operation at full voltage, increase the stiffness of the tuning spring stack b y substituting a leaf or leaves of greater p ly for one or more of the tun ing spring leaves, or by adding additional leaf or leaves, until approxim ately normal total displace m ent is obtained. U n d er norm al operating condi tions. the unit m ay be turned on or o ff without
any m om entary or prolonged striking noise, e) If the displacem ent at full vo lta g e is consid erab ly less than normal, decrease the tuning spring stiff ness by substituting leaves of lesser p ly. W hen in stalling tuning springs, be sure that all spring clam ping screw s are tight. Additional springs m ay be purchased from Eriez M fg. Co.
C. A D JU S T IN G O R T U N IN G FO R V A R IO U S D EN SIT IES O F M A T E R IA L S
The unit m ay be adjusted to provide optimum per form ance for a specific density of m aterial in the some m anner as described for non-standard trays. W h e n a unit is adjusted, w ith the tray em pty, to the normal total d isp lacem ent for that unit (g iven above), it is set for optimum perform ance on a material having a den sity of 100 Ib s./cu . ft. A ll standard units are so adjust ed at the factory. For very light materials, optim um
perform ance occurs w ith displacements above the nor m al va lu e , but not to exceed -005" ab o ve the normal
value. For denser materials, optim um perform ance occurs with displacements below the normal value.
The basic characteristic o f these units is such that the vo lu m e output is virtu a lly constant for m aterials from 40 !bs./cu. ft to 150 Ibs./cu. ft. w h en units are equip ped w ith standard trays. W h en non-standard trays are used (particularly large trays), a tuning change is often necessary to provide optimum perform ance for a specific m a te r ia l also- since the actual ``d e a d " w e ig h t of material on the tray m ay be appreciable.
R EP A IR S C o il R ep lace m e n t
The coil in a vibratory Feeder m ay require replace ment due to operation at over-voltage, or normal "a g in g " of the unit. Re-assembly after a coil change w ill req u ire checking and possible re-centering o f the air gao betw een the E-Frame and the p e rm a n e n t mag net elements- In the GOA. 40A . 45A. 50A, and 55A the air gap is directly accessible from the outside of
the unit as described b elo w . In the 10A and 20A. the air gap s not d irectly accessible from the outside, so that a som ew hat different adjustment procedure Is required.
The fo llo w in g p ro c e d u re should be fo llo w ed in rem oving and replacing the electrical assembly (See Fig. 6 & 7.
Fig. 6
1. R em o ve the screws securing the lo w e r end o f the tuning spring and those securing the tray channel to the front section of the tlebar. Rem ove the tray, the rear section of the tiebar and the tuning springs in one piece.
2. Rem ove the screws securing the electrical assem bly plate to the body casting and lift the entire elect rical assem bly out of the body cavity.
3. Rem ove defective coil or E-Frame assem bly and install n e w coll or E-Frame assem bly (O rd er from Eriez parts list).
4. In replacing the electrical assem bly, insert it into original position in the body casting. D O -NOT FORCE THE ASSEM BLY IN TO PLACE. W hen proper
' ly aligned, the assem bly w ill go in re a d ily although there w ill be a distinct "p u li'' exerted by the per manent m agnet in the armature. To overcom e this pull, it m ay be necessary to guide the plate w ith a screw driver, m eanw hile app lying pressure to the top of the plate.
5. Start the electrical assem bly plate screws into the casting, but do not tighten com pletely.
ERIEZ M A G N ETIC S, ERIE, PA ., U .S . A .
LEHMAN 02003
6. 30A , 40A , 4 5A , SOA, and 5 5A only-(See Fig. 8j.
a) Rem ove the cover nam eplate from one side of the body casting. W ith a screw d river, rem ove the cork from the gap access port.
b) W orkin g through the gap access port in the side of the body casting, and using a non-magnelic feel er gauge approxim ately .072" thick (furnished with each unit), check the air gaps b e tw e e n the E-Frame leg s and the arm ature pole pieces (See Fig. 9). These gaps should be uniform in w id th and parallel and as nearly alike as possible. If they are not, they should be adjusted by shifting the electrical assem b ly plate. In checking and adjusting the gaps, it m ay be found convenient, and the internal parts w ill be easier to see, if both c o ve r nam eplates and both corks are rem oved.
c) Tighten the electrical assem bly plate screws and replace the cover nameplates. 7. 1 0A and 2 0 A only.
a) A fter installing the electrical assembly and in serting the screws som ewhat loosely, approxim ate ly center the assembly w ith respect to the arm a ture. This can be done by noting the front and rear points at w h ich the E-Frame contacts the arm ature. Tighten the electrical assem bly screws.
b) Reinstall the tray-tiebar-tuning spring assem bly (See instructions below ).
c) W ith the unit operating at norm al displacem ent, check the centering of the electrical assembly with respect to the arm ature by exerting equal hand pressure alternately forw ard and backw ard on the tray, If such equal hand p ressure causes arm ature striking in o n e direction but not In the other, the electrical assem bly should be loosened slightly and shifted in the same direction until striking ceases to occur. Retighlen the screws.
Fia- 8
I ... - .1
AIR G A P S - A D JU ST to .072''
Fig. 9
T R A Y IN S T A L L A T IO N P R O C E D U R E U se o f the A lig n m e n t Plate (See Fig. 10)
The alignm ent plate furnished should be used to in sure proper alignm ent of the tray, tiebar and tuning springs w h e n e v e r a n e w tray is in stalled , or an old one reinstalled after repair w ork. The fo llo w in g instructions should be follow ed:
1. A ttach the rear section of the tiebar to the body
casting, using the alignm ent p late in place o f the
tuning springs. This puts the tw o sections of the tiebar into proper dimensional relationship.
2. A ttach the tray and fasten the bolls securely. (See Fig. 11).
3. R em o v e the alignm ent plate and install tuning springs in the prop er num b er and p ly to g ive the desired displacem ent (See Fig. 12). See tuning in structions.
Fig. 10
Fig. 11
ERIEZ MAGNETICS, ERIE, PA,, U. S. A. LEHMAN 02004
VM -TO A (3)
SP R IN G C H A N G E O R R EPLA C EM EN T
A lth o u gh the (ion-metallic disc springs used in these HI-VI -Feeders have outstanding life characteristics, failure m ay eventually occur, especially if the dis placement .is greater than normal. The symptoms of such failures are:
1. Erratic b eh avio r o f th e unit.
2. G reatJy reduced displacem ent or
3- G re a tly increased and perhaps uncontrollable dis placem en t.
If spring failure is suspected, the base should be re m o ve d (Se e Fig. 13) and th e fro n t disc spring c a refu lly exam ined for signs o f delam ination or breakage, es p ecially at the center of the spring. A fa iled spring can be recognized b y the appearance of the surface adja cent to the steel hub of the spring. If this surface has a discolored o r w hitish ap p earan ce in this area, perhaps accompanied b y a bulging or irregular appearance, the spring is d e fectiv e and should b e replaced. If found defective, the front spring should be rem oved and re p laced b e fo re disturbing the rear sp rin g (See Fig. 14). Rem ove the tray, the front section of the tiebar and the front clomp ring, replace the spring, and replace the clam p ring and the tiebar section in order. M a k e sure that the arrow stamped on the spring points up, and that the tiebar section is straight and lined up w ith th e rear section.
A fter the front spring has been checked and, 'if found defective, replaced, the rear spring should be checked, in much th e sam e fashion w ith o u t disturbing the front spring (See Fig. 15). Rem ove th e rear clam p ring, exam ine the spring, replace if necessary (making sure that the arrow stam ped on the spring points up an d that the holes line up w ith th e tap p ed holes in th e b o d y casting after th e center bolt is tightened), and re install the rear clam p ring. The other parts can then be reassem bled, follow ing the tray installation procedure described, and the unit tuned to the cor/ect displace ment.
W H E N TIG H TEN IN G THE DISC SP R IN G CENTER CLAM P BOLTS, THE FO LLO W IN G BOLT TORQUE VALUES SHOULD BE ADHERED TO, OR AT LEAST CLOSELY APPRO XIM ATED :
10A 20A 30A
-
25 lbs.-ft. 30 lbs. - ft. 40 lbs. - ft.
40A 45A
50A 55A
-
-
70 lbs. - ft. 70 lbs. - ft. 275 lbs. - ft. 275 lbs. - ft
Fig. 13
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endMowingh^ill
T h e Hl-VI M a g n e ti c D riv e C irc u it
Oid>style electromagnetic equipment has an inefficient attraet>relea*e type operation where a m&sa mounted on springs ia attracted by a DC electromagnet and returned to it original position solely by the springs. The new HI-VI method incorporateB a lifetime permanent Alniec magnet and ia operated direetly from an alternating current line.
In the HI-VI method, the spring mounted mass is alternately both attracted arid rCpcMed by an AC electromagnet assisted by the springs.
latermcsbinS a fixed polarity permanent magnet with on alternating Polarity AC electromagnet eliminates the rectifier since you would have an alternating attracting and repelling Force as the polarity of the electromagnet alternated.
It will be noted that the pole piecesof the permanent magnet are mtermcshtd in the air gaps of an electromagnet. The polarity of the permanent magnet is fixed: the polarity of the electromagnet alternates at the line frequency. We have shown the polarity of the electromagnet os it would exist on one side or the sine wave. Hote that hath poles of the pttma* nent magnet are being attracted toward the unlive eieetromaEnct poles. They ore also being repelledin the me direction by the Slice electromagnet poles. This results in four forces accumulating to drive the armature in the same direction. It also results in dosing the magnetic circuit through the electromagnet Providing a magnetising effect On the permanent magnet on each side of the sine wave. The demagnetizing force is very minor for the attracting force and the magnetic lines of flux would rnueh Prefer to be attracted than repelled. This always tends to place the permanent magnet in a mag netizing circuit regardless of where the AC current is on tbe sine wave- As the polarity of the electromagnet ehanKes. all of tbe forces are reversed and the Permanent magnet armature is driven in the oppoiite direction.
ERIEZ MAGNETICS, ERIE, PA., U. 5. A .
i
i
LEHMAN 02005
H I- V I V IB R A T O R Y F E E D E R S E R V I C E C H A R T
NATURE OF PROBLEM
co .2 J jE 5
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Reduced or Low Output
Noisy but Output Okay
Noisy certain Periods Only
G
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Completely Inoperative
Operating But Reduced Output
Output Okay Too Much Noise
Gradual Fading
Excessive Tray Wear
----- P---------------------
\ Tampering or Changing of Base or Tray Loose Spring Clamp or Tray Mounting Bolts
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Nuinban in tquar indiul* possible tiu m of troubla and corrective measures to ba taken. (Saa lift below.)
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1. M isa p p lic a tio n - Fe e d e r loo sm all -Product d ifficult or im possib le to handle Im possible tem peratures or atmospheres - Im possible dim ensional requirem ents Feeding requirem ents too precise or excessive-- Consult Engineering.
2. Tam pering or C hanging of Base or Tray - Exten sions, covets, w eig h ts, screens or other m odifications or attachments that m ay have affected perform ance. Dis assem bly or other m odifications without either care fu lly fo llo w in g printed instructions or consulting Erisz M anufacturing Company.
3. Loose Spring Clamp or Tray M ounting Bolts Tight en all bolts except center bolt of each disc spring.
4. Coil Failu re- Replace coil or coil and " E " fram e assem b ly. O rd er from E rie ? parts lists. Follow m ain tenance instructions carefully.
5- Control Failure Check for burned out pow erstat or rheostat, defective capacitor, d efective switch, loose w irin g , defective transformer (if used). Order new parts from Eriez. Po ssib ility special control needed -- Consult Engineering.
6. Incorrect vo lta g e C heck nam eplate specifications and line voltage.
7. Sp rin g Failu re See m aintenance instructions. Dis assem ble for exam ination. If a disc spring has failed, it w ill show either as com p lete breaking a w a y of the center steel hub or dlam ination adjacent to this hub. A w h ite area of irregular shape around the hub indicates d elam in atio n . Tuning spring fa ilu re w ill also show up as w h ite areas. O rder n ew parts from factory and re place pel instructions.
8. Foreign M aterial -- Examine and rem ove foreign m aterial.
9. Incorrect Tuning -- See m aintenance instructions. To increase displacem ent and output, use fe w e r or lesser ply tuning springs. To decrease displacem ent and elim inate striking, use m ore or greater ply tuning springs. (Note: O pposite on HS Feeder only.)
10. Poor or Broken W e ld on T ray--Check and correct.
11. Incorrect Factory Adjustm ent -- S e e m aintenance instructions (G ap adjustment).
12. Sym pathetic V ib ra tio n in O th er E q u ip m en t--Check and correct.
13. Contact w ith O th er Equipm ent--Check and correct.
14. Line V o lta g e V a ria tio n - C h e c k and install voltage re alor if necessary.
15. B lo w n Fuse or Circuit Breaker - C heck for short circuits and correct.
16. O ther Electrical Connections - Check all connec tions and correct
J7- Shock mount Deterioration - Check and correct.
18. C orrosive or A b ra s iv e M a te ria l--M a y req u ire spec ial tray -- Consult Eriez M an u facturin g C om pany.
19. Product V ariatio n - If product d en sity, m oisture contenl or other characteristics vary, customer should take own corrective measures.
E R I E Z M A Q N E T I C S H e a d q u a r t e r s E r i e , P a - , U. S . A.
World Authority In Magnetic Services and Equipment
E R IE Z O F C A N A D A L td ., 1 3 3 O a k d a le Rd., T o ro n to (D o w n s v ie w ), O nt., C a n a d a
M A G N ET IC S
'As
LEHMAN 02006
LEH M A N 02007
jJJjh
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7317State Road, P. O. Box 6231, Philadelphia, PA 19136-0231
M ATERIALS M ANAG EM ENT GROUP
PHONE: (215) 333-5600
TW X:
7 1 0 -6 7 0 -0 7 2 6
S p e c ia lis ts in M ateria l H an dlin g for a lm o s t fo rty y e a rs
CO N VEYO R PRODUCTS B E L T C LEA N IN G SY ST EM S
PN EU M A T IC O SC ILLA T O R S
Belt Cleaners -- A ll Types Blades, Slab, Mounts Scavenger Conveyors T R A C - M O U N T Cleaning Systems
V IB R A T O R S
Ball Concrete Piston Roller Electric H ydraulic Pneum atic
B E L T T IG H T EN ER S
FOUNDRY PRODUCTS
C EN T R A LIZ ER S ID LE R S SE A L IN G AN D LIN IN G SY ST EM S
A B R A S IV E R ESIST A N T SH EET IN G
BLOW BUTTONS . BLOW TUBES CLEANERS
COREBOX SEA LERS CUTTERS REAM ERS TUBE SEALS VENTS
Rubber Products Skirting T R A C - M O U N T S E G M E N T B L O C K TM System
IN ST R U M EN T A T IO N PR O D U C T S
FLO W SW ITC H ES AN D SEN SO RS
F L O W A ID P R O D U C T S
l e v e l in d ic a t o r s
A IR BLA ST IN G SYST EM S
A ir Cannons A ir Jets
I A ir Pads
Point
Continuous
SP EE D SW ITC H ES
M O U N TIN G A C C ESSO R IES
M ount Plates Quick Change Brackets Safety Cable
O PER A T IN G A C C ESSO R IES
Ball Valves Filters F lo w Sensors Hose
Lubricants Pressure Regulators Solenoid Valves T im ers
R A IL C A R U N LO A D IN G P R O D U C T S
BO O T-LIFT H O PPER CAR CO N N ECTO RS G A TE W REN C H ES/JA C K S V IB R A T O R S
S P E C IA L T Y PR O D U C T S
PN EU M A T IC POST D R IV E R S PN EU M A T IC POST P U L L E R S V SR V IB R A T O R Y ST R ESS R E L IE F SYSTEM S
A U T H O R IZED SE R V IC E C E N T E R *
LEHMAN 02008
Our Suppliers Include:
A M ER IC A N PR EC ISIO N V IB R A T O R A T LA S M IN E R A L S C H EM IC A L ASI-KE Y ST O N E BR A N FO R D V IB R A T O R C LE V E LA N D V IB R A T O R DEM M LER PRODUCTS D YN APAC M A N U FA C T U R IN G FISC H ER IN T ER N A T IO N A L JO Y M A N U FA C T U R IN G M AG IC FLO W M A RT IN E N G IN E E R IN G M A RT IN IN D U ST R IES M A T ER IA L CO NTRO L
M ETALTECH MlM CO N A TIO N A L A IR V IB R A T O R NORTH A M ER IC A N R O LLER OZTEC PUL-TITE IN D U S T R IE S RH IN O T R EM IX V IBC O V IBR A T EC H N IQ U ES V IM A R C W ACKER WYCO
A sk our sales engineers about our:
Tool Group:
W hether you need pneum atic, electric, hydraulic or hand tools, abrasives, forged products, tube cleaners anu expanders, or tool accessories, our tool group can fill your order.
Service Group:
W e repair all makes and models of pneumatic, electric, hydraulic, gasoline, and mechanical tools or equipment. W e stand ready to perform the installation and maintenance o f belt conveyor products or to instruct or supervise yo u r people in these areas.
LEHMAN 02009
LEHMAN 02010
KASITRONICTM... Radiofrequencysets the tonefor repeatable,versatileleveldetection
IN T R O D U C T IO N
T h e c o m p a c t K asitronicTM c o n tin u o u s level m e a su r em en t sy ste m , from A S I-K eyston e, Inc., r e fle c ts bold innovation and a practical standard for level d etectio n . R epeatability and versatil ity are th e key w ords for th is n ew radio frequency sy stem , w hich c o n s is ts o f tw o b a sic co m p o n e n ts . T h e s e a re 1) L evel T ra n sm ittin g U nit, n orm ally m o u n te d o n to p o f th e bin or ta n k , a n d 2) R e c e iv e r D isp la y Unit, u su a lly in sta lle d in a central co n tro l room up t o 5 0 0 fe e t a w ay. O p eration and calibration is carried out ea sily at both d etector and receiver end.
O P E R A T IO N
T he L evel Transm itter is co n n ected to a heavy duty ste e l an ten n a ca b le that h a n g s stationary in th e bin or tank. A high freq u en cy sig n a l is tran sm itted on th e h an gin g a n ten n a w h ich p en e t r a te s th e p rod u ct m a s s in sid e th e v e s s e l. A ny c h a n g e in p ro d u ct h e ig h t w ill trigger a tr a n s m itter freq uency ch an ge, due to th e "loading" effect on th e antenna. T he frequency is not af fe c te d by d u st or product build-up, s o that a co n cise, rep eatab le reading is a ssu red every tim e. A ctual freq u en cy c h a n g e s are sen t to th e rem otely m ounted receiver unit w hich con verts the d ata received and d isp lays th e percent of level on an an alog m eter read-out panel. T he receiver unit is eq u ip p ed with a product s e le c t sw itch for rep eatab le m ea su rem en t of p rod ucts with to ta lly d ifferen t d e n s itie s in th e s a m e bin or tank. U p to five s e p a r a te p ro d u cts ca n be m easu red . S p ecial set-point and p ro cess output op tions are a lso available.
K asitronicTM s y s te m s are already at work th rou gh out th e world m easu rin g a variety o f p rod ucts in clu d in g p la stics, fertilizer, flour, dry ch em ic a ls, p otato flak es, corn, b rew ers m alt, a g g reg a te (up to 1" dia.), w h eat, cr u sh ed co a l, lim e sto n e , cem en t, barite, e tc .
i
LEHMAN 02011
SPECIFICATIONS
A103LT T ransm itter
HOUSING:
C l a s s I, G roup D, Div.
1; C l a s s II, G r o u p s E,
F & G, Div. 1.
COMPENSATED
TEMPERATURE
RANGE:
- 4 0 to 185F.
ANTENNA:
S ta n d a r d -- y4" O.D.
nylon co a ted s te e l--
4 ,4 0 0 lb. str en g th
O p tio n a l-- %" O.D.
polyethylene coated
s t e e l-- 10,500 lb.
str en g th
P r o c e s s -- 1/4" O .D . te f
lon co a ted 316 stain
less steel
71LDR S tan dard R eceiver Unit
COMPENSATED I TEMPERATURE
RANGE:
1 5 F deviation from
75 F am bient.
R eceiver M ounting-- ASI standard 10 unit m od u le rack and N em a I con solette enclosure. (O p tio n a l N e m a 4 or 12) Field Installation-- ELECTRICAL: B eld en # 9 4 0 2 or
equivalent electrical c a b le . (500 ft. m axi m um on standard system ) A stan d ard 10 bin s y s te m requ ires 3 a m p s at 120 V 60 Hz.
INSTALLATION The KasitronicTM h as b een d esig n e d for e a sy installation on either ste e l or con crete tanks, allow ing the abrasive resistan t antenna ca b le t o h a n g fr e e ly from t h e to p . A 11//' NPT half cou p lin g or threaded fla n g e piate sh ou ld b e provided for a standard tank m ounting. The standard K asitronic antenna is sh ip p ed com p lete w ith a free-hanging nylon w eigh t. An op tion al insu lated eyeb olt tie-d ow n kit is available. For all sta tic a lly charged m aterials, a sta tic su p p ressor is recom m ended to prevent electronic d am age to th e transm itter.
LEHMAN 02012
II I
00 IS IS
A subsidiary of Keystone International, Inc. P.O. BOX 1 1 6 0 5 D HOUSTON, TX 77016 (713) 692-8546 TOLL FREE 1-800-231-6066 TELEX-791170
LEHMAN 02013
Lower Priced. Top Quality. Better Value. CLECO tools are now on sale.
WP-421D
Extra-Heavy Duty
1/2" Impact Wrench
O n ly $ 3 3 5 .0 0 Regular Price $495'
Regular Prices: W-2119 $2825 W-2120 $2725
1760VSL ManGuard Grinder
W-2119 or W.2120 1-1/2" Impact Wrench
O n ly $ 2 ,1 9 9 .0 0
B l-C LT & Needle Scaler Kits
O nly
$ 2 3 5 .0 0
Regular
B 1-C N B -LT Price $420
Regular Price $545
O n ly $ 3 7 5 .0 0
O nly $15 5 .0 0 B l-C LT Regular Price $275
Special Sale Price
B l-C N B -L T K it Regular Price $485
NEW |
G-5 Grinder Die Grinder 25000 rpm
O n ly $ 1 3 5 .0 0
Special Introductory Price
Form No. 60455-6/82
A IR M T 1 C , IN C . 7317 State Road
Philadelphia, PA 19136
215/333-5600
Printed in U.S-A.
LEHMAN 02014
3L A S T I C S O I L S W O O D F I B E R S C A U S T i
W O O D C H IP S G R A IN F U E L S C E M E N T I
CB M EN T FLO U R SALT SA N D FLY A S H V
FER TILIZER C O A L A C ID S C A R B O N B L
FLY A S H W A T E R C A U S T I C S W O O D FIBi
SLU R R IES C A R B O N B L A C K S A IT S A N
D AM P C E M E N T FER TIU ZER C O A L ACI LA S T IC S O ILS W O O D F IB E R S C A U S Ti
W O O D C H IP S G R A IN F U E L S SLU R FIIE!
CEM EN T FLO U R SALT SA N D W O O D C l
F E R T I U Z E R C O A L A C I D S ^ ~ ~ r< C E M E
W A S H W ATER C A U S f
\A S
SLU R R IES C A R B O N B
TH U
A S I- K E Y S T O N E
KASITROL U.S. Patent 4,222,267
3L A S T I C S O I L S W O O L
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W9 0 D C H I P S G R A I N k
*
TATE
C E M E N T F L O U R S A I T SA t^ -- ^ d R R I E i
FER TIU ZER C O A L A C ID S D A M P C E M E
LEHMAN 02015
CCM
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GENERAL 0PERATDON T he ASI-K eystone Kasitrol Model A10 1 LS is u sed to detect the p resen ce of a material at a given level in a tank, bin or other container. It can be u sed with an extrem ely wide range of both liquid and solid m aterials which m ay b e electri cally con d u ctive or non-conductive. In so m e c a s e s the Kasitrol can b e u sed to detect the level of an interface betw een a lighter and heavier s u b sta n c e su ch a s that found in an oil and water separator.
T he standard version of the Kasitrol is h o u se d in an explosion-proof en clo su re with an integral 10 inch long probe. T he standard probe is a solid Vt.inch diam eter sta in le ss steel rod. Many optional extras are available with the Kasitrol, including ex ten d e d solid p rob es up to 10 fe et in length, flexible cable probes up to 100 feet and m ore in length, fully co a ted or insulated p rob es in both solid or ca b le ty p e s, sp ecia l high tem perature probes, remotely m ounted probes and p rob es for u s e in high p ressu re applications. In addition, special coatings are offered for applica tions involving corrosive materials. Applications a ssista n ce is available through our distributors a s well a s from the factory.
A PPLIC A TIO N S In m ost applications, th e installation and calibra tion of the K asitroF are easily accom plished by a com petent electrician. Mounting the unit requires th ree b asic ste p s. First, provide an op en in g in t h e , tank or other container. S e c o n d , fit this op en in g with a pipe coupling or other threaded entry. Third, install th e Kasitrol secu rely into the cou p ling or other fitting. T he wiring to the unit may consist of a s few a s three wires, depending upon the application. No test equipm ent is required to calibrate th e unit sin ce the n ece ssa ry calibration indicators are built into the unit. S e a so n a l re- . calibration of the unit is u n n ecessa ry d u e to its exceptional stability.
B ecau se of the patented detection technique u se d in th e Kasitroi, it ca n ea sily tolerate large am ounts of sticky material build-up on the probe. In addition, th e rugged construction tech n iq u es u se d in building th e p ro b es allow th em to su p port th e w eigh t of su c h a build-up. All of this is acco m p lish ed w hile m aintaining th e ultimate in sim ple probes offering the w idest possible range of applications.
m v w fcwi
LEHMAN 02016
POOR MOtmrMG
FJtOPVCT
FEATURES
Sim ple, yet rugged probe construction
Probe length may b e field modified
(S S probe only)
.
-- ^ R eplaceable teflon sheath on TEF m odels
Modular electronic circuit design for e a sy replacem ent and repair
Drift-free electronic p a ck a g e
E asy step-by-step calibration with visual indicator
`F ailsafe' selecta b le for high or low level
DPDT relay, contacts rated 5 am p resistive @ 2 8 VDC or 115 VAC
Ignores significant product buildup
E le ctro n ics m a y b e rem ote m ounted up to 12 feet (exception: d ual set point)
High p ressure rating (on selec t m odels)
Dual set points (on selec t m odels)
K A S IT R O L
Model A101LS
D U A L S E T PO IN T
Model A104LS
Measures virtually the entire spectrum of liquid and dry products.
Standard 10" probe is V2"
diameter stainless steel with optional lengths and teflon coating available. Operating temperature - 4 0 to + 1S5F; Standard voltage 120 VAC with 220 VAC available.
Offers the same features as Model A101L S with the added advantage of 2 adjustable set points. Standard probe lengths of
4' and 10' with optional lengths and teflon coating available. Operating temperature:
- 4 0 F to + 185F; Stan dard voltage 120VAC.
T IM E D E LA Y
Model A101LS-TD
Includes all Kasltrol fea-
tures and options, plus a
time delay device to elimi nate improper switching due to air pockets, waves,
splashing, etc.
REM OTE
Comes with complete
M o d e l A 101LS- M 1 1145 Kasitrol features and op tions with the further advan
tage of remotely mounted
electronics for use where
vibration occurs.
H I- T EM PER A T U R E
Features remotely mounted
REM OTE
electronics for high tem
M odel A101LS-M 11158
perature applications up to 1400F. Probe available in
4 " or 18" lengths.
C A U ST IC /A C ID 1 C M odel A101LS-C A
Made for tough chemical environments, standard 10"
probe has teflon covering all wetted parts. Optional probe lengths and ryton coated housing available. -
Probe temperature: 400F maximum.
FLY ASH M odel A101LS-FA
Operates in fly ash and other high temperature materials unaffected by
normal hopper build-up.
12" sensing probe extends from 12" inactive section
which can insert through up to 8" of insulated hopper
wall and 4" of material build-up on the inner wall.
Probe temperature: 800F maximum.
I
i I
LEHMAN 02017
DUAL SET POINT
TEFLON PROBE
STANDARD UNIT
FLY ASH PROBE
i!
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EJ Y] \S\ [T] m e
-- l m M [0
Asubsidiary of Keystone International, Inc. P.0 . BOX40366 HOUSTON, TX 77240 {713) 466-8844 TOLL FREE 1-800-231-6066 TELEX-203207 Kll
S P EC IF IC A T IO N S
ENVIRONMENTAL Operating Temperatures STD:
--40CtO + 8 5 C (--4 0 F to 185#F) Operating Pressure (Inside Vessel) STD:
Vacuum to 1500 psl Hazardous Area Classification:
Class I, Group D, Div. 1, (Group C optional), Class II, Groups E, F & G, Div. 1; NEMA 4 ELECTRICAL (Electronic Unit) Input Power: 95 to 130 volts AC, 50 to 60 hertz, 2 watts 190 to 260 volts AC, available on special order
Relay Contact Rating: 5 amps resistive @ 120 VACor 28 VDC (up to 240 VAC @ reduced current)
Sensitivity: With an initial load of 30 picofarads, an increase of one (1) picofarad can be detected.
Temperature Stability: Equivalent to less than 1 picofarad from --40C to + 85C(--4 0F to + 1 8 5 DF)
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LEHMAN 02018
LEHMAN 02019
Give Airmaticyour tired, worn-out, inaccurate, poor performing
tools.
Why go outside for tool repair? For most companies, it's a simple
matter of economics. If you go outside, you don't have to maintain a trained staff of mechanics. There's no need for parts inventory or the paperwork to control it. No need for special re pair facilities or equipment either.
When you assign tool repair to an outside company, you can take advantage of specialized expertise and facilities that are dedicated to
tool repairing. Tools are repaired more efficiently than if you did the work yourself. Tools that are kept in peak operating and safe condition have a direct effect on your bot tom line. Production increases and downtime costs decrease.
- Morale improves, too, because operators know1they have bet ter tools. Experience proves they will also handle them more carefully.
W ho's Airmatic, Inc.? Airmatic, Inc. is a company
with almost forty years'exper
ience in tool sales, tool repairs and rebuilding, and tool accessories. We repair all makes and models of pneumatic, electric, hydraulic, gasoline and mechanical tools or equipment.
Why go to Airmatic for repairs? We're specialists in the field.
Many of the nation's largest tool manufacturers have appointed us as their authorized service center.
We can repair your tools on an in dividual basis or under national or regional contracts. The repair work done on every tool that comes into
Yourtool gets expert attention fromstart to finish.
s r . j r i a m # t . r 'V '\
ih i
T o d Is disassembled and inspected.Then an estimate fo r repairs is prepared.
Disassembled tool is cleaned in an ultrasonic vapor degreaser.
If necessary, parts are sandblasted to remove rust and scale and to expose hidden defects.
A fter new parts are received fr the tool is reassembled.
LEHMAN 02020
our plant is recorded for future reference. We always know, and can tell you, exactly what service was performed on any tool during its lifetime.
10,0 0 0 -p a r t c o m p u te r iz e d in v e n
to r y . Airmatic maintains a quarter million-dollar inventory of replacement p a r ts , including many for obsolete tools. This means we usually have the necessary parts in stock so that work can progress on your tools with out delay. We also have parts dia grams and operating instructions on file for thousands of makes and models of tools.
instruments and gauges, and specially designed repair station fixtures.
F a c to r y -tr a in e d m echanics. Airmatic personnel are trained to repair all makes o f tools. The mechanics who work on your tools are personally responsible for them. In addition, qualified management people . ; / are continuously ^ monitoring tool re- ^ pair procedures ... ^
V e r b a l o r w r itte n e s tim a te s . Unless
we.have prior blanket authorization,
wc disassemble incoming tools and
give you an estimate of the cost of re- .
pairs. Work will not proceed until you \
give the okay. If the estimate exceeds \ ,
60% of the cost of replacement, wc
will not recommend repairs. If you
want to replace the tool, chances are and finished
we can supply what you need.
product performance.
M o d ern w ell-eq u ip p ed service
s h o p . Our facilities and equipment include the most up-to-dateequipment available, such as labor-saving cleaning and finishing equipment, automatic parts degreasers, pressure blast cleaners, sophisticated testing
C o m p lia n c e w ith sta n d a r d s . All repaired tools are inspected and tested in accordance with the American National Standard Institute (ANSI) guidelines. Testing equipment cali bration is traceable to the National Bureau o f Standards.
We'll give you back repaired, reconditioned, peak-performing tools.
______ . p u ri." '
lc:<n|n
A sstnlbl'
l/ S liip,T1L`nl AUth`
i inventory,
Tool is tested Tor perform ance on various testing equipm ent.
F in a lly , the repaired tool is custom finishpainted and shipped.
LEHMAN 02021
Tomake good products, you need good tools, i Airmatic keeps j them that way.
i j
i
FilE in and mail this reply card for complete information on Airmatic tool repair.
Yes. I believe you can repair tools better, faster and cheaper than we can. Please tell me more.
fl I
Name T itle ____ Com pany. Address. C ity State Phone (A ita Code).
Z ip
We have the following brands o f tools :
!.
.1
I
LEHMAN 02022
All repairs covered by Airmatic warranty.
Our warranty is a guarantee against de fects in material or workmanship on every unit serviced by us, regardless df the date the unit leaves our shop.
Warranty is subject to our exam ination o f the unit claimed to be defective, and is contingent upon proper use in accordance with manufacturer's recommendations and instruction, and shall not apply to equipment which has been subjected to misapplication, misuse, negligence, accident or tampering in any way so as to affect its normal performance.
jlL tk 'd iJ J S Z m .
7317 StateRoad, P.O. Box 6231 Philadelphia,PA 19136-0231 Phone: (215)333-5600
G EN ERA L C A T EG O R IES:
Electric Gasoline
s,,
^
""Mechanical ' 'Pneum atic
S P E C IF IC TOOLS ^ A N O F.O IlIRM iRN j f ^ S
^ f iW 'B S I a n c e r s ^ " j^BancfSaw s
Benders/Pullers Boiler Tube Cleaners
Bundle Pullers
Chain Blocks Chippers/Scalers
Clay Diggers
Concrete Vibrators
C ondenser Cleaners
Descaling Tools
Drills Generators Grinders
Hamm er Drills Heaters
H i -cycle Tools
Hoists
Impact Wrenches
Jackham m ers
Jacks Nibblers
NutruniuTs
Post Hole Diggers Pumps
Rammers
Riveting Hammers
Ruck Drills
Routers Sanders
Saws (all types)
Screwdrivers Self-feed Drills
Sew er Cleaners
Shears
Squeeze Riveters Sump Pumps
. Tampers
Threading Equipment
Trowels
Tube Rollers Vibrators
W ire Rope Pullers
fc.m*
I*7'V- \ ' ".V?";rv., f .1.' *rSL;H -
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LEHMAN 02024
w JULNPAK DRIVE " Vertical MillL Feeer- 1974
j
I !
I|
L E H M A N 02025
A P R IL 1973
INSTRUCTIONMANUALD-3696-3
LEHMAN 02026
GENERAL
1
)
INTRODUCTION
This instruction manual contains installation, operation and troubleshooting procedures for Reliance MinPak O-c V *S Orives rated 1/4 thru 3 hp. When installed and oper ated in accordance with these instructions, your MinPak V * S Drive should give you years of trouble-free service.
Reliance MinPak D-c V *S Drives consist of three basic elements: an adjustable speed d-c drive motor, a solid-state control unit, and a compact, built in or remote-mounted operator's control station.
Application Manual
A MinPak Application Manual. 0-9037-1. is available from your local distributor or Reliance Sales Office. This manual contains drive and speed-reducer selection informa tion. plus several circuit modifications which can easily adapt a MinPak Drive to many different application require ments.
motor. The major difference between the two lies in the absence of a shunt field coil in the permanent magnet motors. This means that only two wires are required to connect the P.M. motors of the lower-horsepower drives. Refer to the data supplied with your motor to determine If a field connection is required.
Control Cabinet
The control cabinet houses the power conversion and control circuits which rectify the incoming a-c line voltage and convert it into an adjustable d-c voltage to power the motor. Page 7 shows the interior of the control cabinet with the control circuitry mounted on a printed circuit board. To the left of the circuit board is the solid-state " Power Cube" rectifier. This unique module contains the two thyristors and three diodes that comprise the MtnPak drive's rectifier. Although directly mounted to the cabinet (which also acts as a heat sink for the power cube), the power cube is completely electrically isolated from the cabinet.
Orive Motor
.
For motor ratings 1/4 thru 3 /4 hp at 115 v. and 1 hp drip-proof at 230 volts, a permanent magnet motor is stand ard; enclosed motors rated 1 hp, and both enclosure types rated T 1 /2 -- 3 hp at 230 v use a conventional wound field
Operator's Control .
A complete operator's control station may be mounted in the front door of the MinPak enclosure. These controls include a master speed control potentiometer, a jog-run selector switch, a start-stop selector and an a-c circuit break-
2 -
LEHMAN 02027
D E S C R IP T IO N
er. (A Forward-Reverse selector switch can also be added if a Reversing kit has been installed in the drive.) This control
station may also be remotely mounted in a separate enclo
sure should you wish to locate the controls away from the
main control unit. Refer to page 4 and 5 for details.
BASIC FUNCTIONS
The standard M inpak V * S D rive includes the follow ing basic functions'.
Start. Stop and Speed Adjustment
Unidirectional Operation (coast-to-resi)
2% Speed Regulation (voltage feedback)
Adjustable Current Limit (5 to 150% of full load current)
Adjustable maximum speed
A-C over current protection (via line input circuit
MAXIMUM CURRENT RATINGS
breaker)
A-C Line Drive GOHz O-C Armature D-C Field (I )
Adjustable IR drop compensation
HP Volts Current
Jog (by selector switch)
Retina (+10%- 5%) (RMS) Volts Current Volte Current
1/4& 1/3 115
7.5 90 4.5 50 2
Motor thermostat protection (1-1/2 -- 3 hp)
1/2 115 104 SO G 50 2
3/4 115 12.6 90 B.5 50 2
M od ificatio n Kits
1 230 8.5 ISO '6 100 2 1-1/2 230 11.2 100 9 100 2
I
In addition to these basic functions, modification kits are available for the following:
2 3
230 IS 180 11 100 2 230 23.2 130 17 100 4
Contactor reversing (including anti-plug protection)
(1) Field not required fo r permanent magnet motors.
with dynamic braking Dynamic Braking ' D-c motor contactor
C H A N G E A B L E H O R S E P O W E R C A P A B IL IT Y
By changing the current feedback resistor (see photo Page 7). the horse
Speed indicating meter
power rating of the drive can be
Minimum Speed Control
changed, as long as the rating of the Power Cube is not exceeded and the
Each of the modification kits includes all components,
drive is kept within the same a-c vol
mounting hardware and wiring, and comes complete with
tage rating. The current feedback resis
full, step-by-step installation instructions. Kits may be
tors are color coded to aid in selecting
added at any time, anywhere, by virtually anyone.
the proper resistor. The table below
The photo below shows the components included in the
lists the resistors and their ratings.
Reversing and Dynamic Braking Kit, No. 11C86.
If a resistor is changed in a drive, be sure nameplate in
i the control cabinet is changed to reflect the new horse power rating. Example: A 3/4 hp Minpak Drive is available
but it is to be operated with a 1/3 hp motor. Solution:
Replace the 0.05 ohm current feedback resistor (color code
orange) with a 0.15 ohm (color code blue) Part number
63481-32 F.
Drive Rating
Hp
1/4 8c 1/3 1/2 3/4
1 1-1/2
2&3
Max. Hp Rating of A-C Power Input Cube
115 V 3/4 115 V 3/4 115V 3/4
230 V 1-1/2 230 V 1-1/2
230 V 3
Resistor Color Code
Slue Silver Orange
Silver Orange
Green
Resistor Ohms' Pert No.
0.15 63481-32F 0.1 63481-32E 0.05 63481-32G 0.1 63481-32E 0.05 63481-32G 0.03 63481-32H
! 3-
I
LEHMAN 02028
MOUNTING THE DRIVE
IN S T A L L A T IO N
Three mounting feet are provided on the back of the control cabinet to mount the drive to a wail. On the bot tom lip of the case are two conduit knockouts for intercon necting cabling. Should you wish to bring in your conduit from the top of the drive cabinet, simply mount the cabinet upside-down (this will not affect its operation in any way).
PRO C ED U RE
If the cabinet is mounted upside-down and the operator's controls are mounted in the cabinet door, you w ill need to remove the control panel and rotate it fSO. Do not attempt to drill any extra cable entry holes in the top of the case. Doing so may damage the drive's components. The dimensions of the drive cabinet and mounting holes are provided below.
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WIRING THE DRIVE
ru p tin g c a p a c ity of the circuit breaker (Part No.
The figure on page 5 shows the basic interconnections
65241-37E) is 5000 amp.
required between the control cabinet, the drive motor and
the operator's controls. Connect the drive exactly as shown using appropriate wire sizes listed in the table above or as dictated by your local electrical codes. Detailed schematic drawings are shown on pages 9 to 13.
A two-pole fused disconnect must be installed in the a c line. If an a-c line transformer is used, the fused disconnect should be connected between the transformer and the drive. The fuses protect the drive wiring and supply motor running over-current protection for fractional horsepower
The controller must be connected to a 60 Hz a-c supply
drives. The fuses should be selected from the table above
of either I I S v or 230 v depending upon the drive rating as
and should be of the dual-element slow-blow type.
indicated on the cabinet nameplate.
A motor thermostat gives motor protection in the in
NOTE: The circuit breaker in the MinPak drive offers
tegral ratings. Therefore, it is essential to properly connect
over-current protection for the Power Cube which contains
the motor thermostat in series with the STOP button (wire
the power semi conductors, but is NOT a disconnecting
33 or 133) as shown in the schematic diagram, pages 9
f
device as required by the National Electric Code. Inter
through 13.
i4
If one side of the a-c supply is grounded, the grounded lineshould be connected to terminal L2.
CAUTION'. Depressing the STOP switch does NOT remove
power from the drive controller or the motor field. There
fore. the circuit breaker should be turned OFF whenever
the drive cabinet is opened, or if the drive is connected on
an ungrounded or 230 v system, the fused disconnect
should be opened before opening the drive cabinet.
-
WARDING If your dnuo cabuiRt if ru'-unt^d such
that the cabinet is not grounded, a ground v-1r^ n the
a-C supply cable should he connected to the cabinet
far personal safety A ground terminal
* has
heen piovided for your convenience. Al$c\ the motor
should he grounded by solidly connecting d ground
wire to a screw on the c onduit bon. If the motor rs
accessible while it is r um rng, a piotectivc guild
should be uKtilled abound all rotating parts.
MOTOR CONNECTIONS
The following table shows details of motor connections to the MinPak Drive. "Forward" is counter-clockwise rotation facing the commutator end of the motor. "Reverse" is clockwise rotation facing the commutator end.
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*5 LEHMAN 02030
INITIAL ADJUSTMENTS
There are three controls located on the main circuit board in the control cabinet. These controls (the Maximum Speed Potentiometer, the Current Limit Potentiometer, and the IR Drop Compensation Potentiometer) have been factory preset for proper operation and should not require any initial adjustment. .
Starting
1. Apply a-c power to the drive by closing the a-c line circuit breaker.
2a. (All unidirectional drives) . Momentarily depress the Start selector and the motor
will accelerate to the speed selected on the master speed potentiometer.
2b. (Reversing drives) With the drive at rest, select the desired direction of rotation with the Forward-Reverse selector switch.
Momentarily depress the Start selector and the drive will accelerate to the speed selected on the master speed potentiometer.
Speed Adjustment
The basic speed of the drive is controlled by the master speed potentiometer. This may be adjusted while the drive is running, or (as noted above) while the drive is at rest. When the drive is started, it will automatically accelerate to the speed selected by the master speed potentiometer.
O PERATING
FINAL ADJUSTMENT PROCEDURE
Read the following instructions completely before making the final adjustments. Couple the motor to the load and allow at least thirty minutes warmup before adjusting.
1. W ith the drive running, set the master speed potentiometer for maximum speed.
2. Maximum speed has been factory preset for 1750 rpm. However, should you wish to lower this setting, you m ay-do-so by adjusting the maximum speed potentiometer oh the printed circuit board (Page 7). Use a hand held tachometer or visually observe
"'machine operation to determine the proper setting for this control. Note: Turning the Maximum Speed Control fully clockwise will cause the drive to run at full speed regardless of the Master Speed Poten tiometer setting. Therefore, the Maximum Speed Control should n o t be set in the maximum setting.
3. If the motor speed oscillates or hunts when the maxi mum speed potentiometer is adjusted, turn the IR Drop Compensation potentiometer counter-clockwise until the drive stabilizes.
a. i ne L-urrem Limit potentiometer is tactory preset Tor 150% of rated torque load. To reduce the torque out put of the drive, turn this potentiometer counter clockwise. Note: Turning this control too far counter-clockwise may prevent the drive from accelerating to desired speed.
Jogging
To operate the drive in the Jog mode:
1. Put the Jog-Run selector in the Jog position.
2. Depress the Start selector and hold it in this position. The drive will accelerate to the speed selected by the master speed potentiometer until the Start selector is released. Releasing the Start selector will stop the drive.
Stopping
To stop the drive, simply depress the Stop selector. The drive will then coast-to-rest unless equipped with the optional dynamic braking modification kit. DO NOT ATTEMPT TO REPEATEDLY STOP THE D R IVE USING T H E A C LINE CIRCUIT BREAKER EXCEPT UNDER EMERGENCY CONDITIONS. DOING SO M A Y REDUCE D R IV E LIFE.
NOTE: If the drive is equipped with an optional DB or Reversing kit. the drive will stop faster by pressing Stop than by turning the circuit breaker to Off.
W ith the drive running . . .
Operating the Forward-Reverse selector while the drive is running will cause the drive to stop. An internal anti-plug relay prevents the drive from being restarted until the motor has decelerated to a slow enough speed to be re versed. ALW AYS STOP T H E D R IV E BEFORE A TTEM P T IN G TO CHANGE ITS DIRECTION OF ROTATION. T h e Start selector must be depressed to restart the drive.
6-
i
0
LEHMAN 02031
PROCEDURE
W A R N IN G : A C P O W E R M U ST B E D IS C O N N E C T E D (A L L A-C L IN E S ) F R O M T H E D R IV E C A B IN E T B E F O R E IT IS SA FE TO TOUCH A N Y OF THE IN TER N A L PARTS OF THIS D R IV E. C IRC U ITS ARE AT LIN E PO TEN TIAL W H E T H E R THE C IR C U IT B R E A K E R IS OPEN OR CLOSED. USE E X T R E M E C A U T IO N 1
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TROUBLESHOOTING AND REPAIR
If. after following the instructions in the previous sec tions. you are unable to operate the drive, first carefully recheck all wiring for proper and secure connections. If the drive is still inoperative, make the following voltage checks using a conventional multimeter.
WARRANTY/REPLACEMENT PROGRAM
Reliance MinPak V+S Drives are warranted for a period of one year in service or not to exceed 18 months from date of manufacture, whichever comes first. Your local Reliance distributor will furnish a replacement part or unit found defective in workmanship or material within the above time period. This warranty does not cover damage in shipment, equipment abuse or misuse.
TROUBLESHOOTING CHART
Function Being Step Checked
1 Incoming A-C Power
2 Power to drive components
3 Start circuit
4 Speed pot. voltage supply
Terminals L1 : L2
L2: 181
32; 33 or 133 if drive has M DB or Rev Kit 28(+): 32 {--)
Voltage Should Be
1/4 --3 /4 hp 1 - 3h p
(115 V a-c (230 V a-c
input)
input)
Comments
115 Va-c
230 V a-c Significantly lower values indicates faulty power system or loose connections in power system.
115 va-c
230 V a-c Significantly lower voltage indicates circuit breaker is O FF. or defective, or loose connections-
Zero
Zero
Any voltage here indicates start circuit is NOT closed. Check start button (switch) and wiring.
8 to 10 V d-c 8 to 10 V If no voltage here, replace printed circuit board. d-c
]
7 -
LEHMAN 02032
TROUBLESHOOTING CHART (Cont'd)
Voltage Should Be
*
Function Being Step Checked
5 Speed reference voltage
Terminals 1261+1: 3 2 (--)
1/4 - 3/4 hp (115 v a-c input)
0 to 10 v d-c
1 -3 h p (230 v a-c
input)
0 to 10 v d-c
Comments
'
If voltage does not vary when speed pot. is turned or if there is no voltage, check wiring to speed pot: assure jumper or a resistor is connected between terminals 32 and 57: replace speed pot.
6 Gate voltage
G1 (+) discon nected from Power Cube:
3 2 (--) .
0 - 2.2 v
0 -2 .2 v
d-c (approx.) d-c
(approx.)
Gate voltage should vary as the reference voltage (126 to 32) varies: if not replace printed circuit board Note: Reconnect gate lead to Power Cube after checking.
7 Gate voltage
G 2(+) discon nected from Power Cube:
3 2 i--)
0 - 2.2 v
0 - 2.2 v
d-c (approx.) v d-c (approx.)
Same as for checking G1 above.
8 A-C volt, to Power Cube
181;182
115 v a-c
230 va-c
Significantly lower values indicate faulty wiring between terminal board and Power Cube, or a-c power supply is faulty. See Steps 1 and 2.
9 Motor field Supply
f= m ):F2(->
50 v d-c
100 vd-c If no voltage here, replace Power Cube.
10 Motor armature A l : A2 voltage
0 to 90 v d-c 0 to 180 vd-c
Armature voltage should vary as reference voltage varies: if not replace Power Cube. However, be sure gate leads G l and G2 were properly replaced to Power Cube.
5
-8 -
LEHMAN 02033
9-
LEHMAN 02034
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MinPSk Drivas with M Contactor. Kit tall rating's).
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LEHMAN 02035
LEHMAN 02036
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LEHMAN 02037
'' .;.v /
l ooj ct e; - "
f-
I
LEHMAN 02038
MINPAK
OPTtONAU OPTIONAL
-14-
LEHMAN 02039
,,
Drawing Reference No.
1
2 3
4
5 6 7
7
8
9 10 11 12 13 14 15
MINPAK PARTS LIST
__________________ Part_______________
Controller Card (1/4 -- 3 /4 hp) 60 hz Controller Card ( 1 --3 bp) 60 bz
Part No.
0-51381-11 0-51381-13
Special MinPak V*S Drives designed for 50/60 hz operation have Controller Cards
as follows:
-
1/4 - 3 / 4 hp 1 -- 3 hp
0-51381-15 0-51381-17
Optional -- "M " Contactor Assembly 0-51382
Optional --Contactor Assembly for 11S v DB Kits
Contactor Assembly for 230 v DB Kits
0-51382 0-51382-2
Optional -- Reversing Contactor Assembly for 115v Kits <1/3 --3/4 hp)
Reversing Contactor Assembly for 230v Kits ( 1 - 3 hpl
Power Cube -- 115 Volt. 1/4 -- 3 /4 hp Power Cube -- 230 Volt, 1 -- 1-1/2 hp Power Cube -- 230 Volt, 3 hp
Power Terminal Board
0-51382-1A
0-51382-3
701819-X (Model No. 11C35G)* 701819-AB (Model No. 11C3G1T 701819-1 AB (Model No. 11C352)
49455T
.
Signal Resistor -- 115 Volt
1/3 hp
0.15 i l
1/2 hp
0.1 i l
3/4 hp
0.05 n
Signal Resistor -- 230 Volt
1 hp
0.1 i l
1-1/2 hp
0.05 SI
3 hp
0.03 i l
Optional -- Dynamic Braking Resistor
- 1 / 4 - 1 / 2 hp Qty. 1 22.5 i l
3/4 hp
Qty. 2 6 i l ea.
63481-32-F (blue) 63481-32-E (silver) 63481-3Z-G (orange)
63481-32-E (silver) 63481-32-G (orange) 63481-32-H (green)
63481-32D 63481-32A
Optional -- Dynamic Braking Resistor
1 -- i-1 /2 hp Qty. 2 16 ile a .
2 - 3 hp
Qty. 2 10 SI ea.
Circuit Breaker
6 3 4 8 1 -32C 63481-328
6524T29E or 65241-37E
Start/Stop Switch Jog/Run Selector Switch
602907-8A 49869-1A
Speed Potentiometer Assembly
Optional -- Forward/Reverse Selector Switch
7 6 5 0 0 -T 49869-1A
Optional -- FOR-REV Legend Plate
Operator's Control Plate without Elements
69371-52A 86483-3B
'Power Cubes are available as new apparatus by the model number shown.
- 15-
LEHMAN 02040
E L E C T R IC C O M P A N Y
Printed in U.S-A.
FOR FRESH /DEAS /N AUTOMATION . . . Genera/ Offices, 24701 Euctid A venue. Cleveland. Ohio 44117
D-3G96-3
47310M
LEHMAN 02041
R E L I A N C E ELECTRIC COMPANY
NSTftUCTION SHEET 0-3700*4
For Kits: 11C83KliM & 1/2hp) ; 11C84K (3/4 hp)
11CB5K (1 & 1-l/2hp) : 11C86K (2& 3 bp)
mmillNilrPAfllIVf RMEOVDEIRFSI,CNAGTIAONNDKDITYSNAMICbraking
* Can be installed anywhere -- in minutes -- w ith no special skill required.
* S im p le fast installation -- screwdriver only tool required -- no holes to drill or leads to cut.
* Includes all necessary components and mounting hardware.
* Converts unidirectional drive to bidirectional (forward and reverse) Operation, D B and anti-plug protection also provided.
* Other kits available, call yo u r local Reliance distributor
for details.
.
This Arm ature Reversing K it is one o f a series o f m odification kits available for the Reliance Single Phase M inPak D-c V * S Drive. It provides all o f the components and mounting hardware needed to m odify any basic 1/4 -- 3 hp M inPak V * S Drive. Adding this kit converts a standard unidirectional drive to a bidirectional drive capable o f oper ating in both forward and reverse modes. A forw ard -reverse selector switch on the operator's control panel determines the diraction o f rotation. D ynam ic braking is pro vided to quickly slow down the drive so that it can be rapidly reversed. Anti-plug protec-
tion is also included which ensures that the drive will be at a low speed before the reversing function is accomplished.
Others in this series include kits for adding an " M " contactor as well as an M Contactor + D8. Each k it contains the components and mounting hardware needed to custom-tailor each drive to its intended application. A ll m ounting holes are predrilled, all leads are precut, attached and numbered for fast, nearly effortless installation. For further information on other kits contact yo u r local Rel iance distributor or sales office.
Horsepower Rating
Input [ "(VI" Contactor Voltage Assembly
Dynamic Braking Resistors
Mounting Hardware Provided With Each Kit
11C83K 11C84K 11C85K 11CS6K
1/4 & 1/2 3/4
1 & 1-1/2 2&3
115 115 230 230
0-51382-1A 0-51382-1A 0-51382-3 0-51382-3
(1) 63481-32D {2163481-32A (21 63481-32C (2) 63481-32B
(2) # B -- 32 x 3/8" Round Head Machine Screw
12) i S S p lit Lockwasher
(2) #8 Flatwasher
(3) Self-locking Plastic cable ties, P/N 69306-3D
(V) Jum p er -- 2 " long
(1) Reversing switch with attached
precut leads
(1) F W D - R E V legend plate
LEHMAN 02042
INSTALLATIONPROCEDURE
C A U T IO N : 3E S U R E THAT T H E R E IS NO A C PO W ER A P P L IE D TO T H E D R IV E W H IL E THIS KIT IS B E IN G IN S T A L L E D .
1 The easiest way to install this kit is to place the drive, face-up. on a flat workbench or table, if the drive is already installed, it must be removed from its normal wall-mounted position.
2 Open the door of the drive cabinet by turning its locking screw counter-clockwise.
NOTE: If this kit is being installed to replace an existing Reversing and DB Kit. please refer at this time to 1 below.
3 Remove the red wire which runs between terminal A2 and terminal F2 of terminal board TB-1. Also, remove the red wire between AT of TB-1 and the signal resistor terminal.
4 Move wire numbered 33 from TB-2 to terminal 133 on TB-3 (Leave the other end connected to the START STOP switch).
5 The dynamic braking resistor(s) should now be instal led. Two pre-drilled holes are provided in the back of the cabinet, each covered by a plastic plug. If your kit contains only one dynamic braking resistor (A), remove the bottom plug only (see photo). If two dynamic braking resistors (A and B) are provided, remove both plugs.
To mount these resistors, removed the attached nut and insert the resistor through the pre-drilled hole, f r o m the b a c k o f t h e cabinet, so that the tab terminal leads are inside. Heplace the nut and tighten.
6 Next, install the contactor board by fastening it to the mounting brackets in the drive cabinet (see photo). Using the supplied mounting hardware, first slip a split lockwasher and a flat washer onto the mounting screws. Then, insert the screws thru the board and into the pre-threaded mounting brackets, tightening until snug.
7 You are now ready to.continue wiring the kit. For your convenience, the contactor board is supplied with all of the necessary wires.'pre-cut. numbered and bundled for easier routing. Choose the correct wiring table for your kit from the two tables below, and complete the wiring in accordance with its instructions.
; ; l.
j'-
Wira Connection JaijIe yd. T ...,
weak- m
'
-
V' ,;.V_V \
.Bundled Wire.Number
:-'T-
'33' - ' :
^ on tB -2 T:
7nTB-2 . r
' ?2
. ; '45
. 32 on TB-2 W . ` ; F2 onTB-1 . ' -.
45 .. . ; ` '>. A2flhTB-1 . . J
". .; 147., V . ; . . * .t`. Ai:n[T-i
'' ...
47. . . . lignei Rsvtar Terminal ..' , /.
y.'LV- :..1,18:; \
''Either tab ori .the DynamicIBrakio'g1-.
-.Resistor A
=;. . ,,-i.
'ttiertabori 'tli Dynamic Braking:1
RwistorA .' ; -,
Cpntinueto paragraph 6 for Operator 'Contrai Panel , '/
Connections. -, . ' . '
' ' .
-, ,. NOts: Op.-NOT connect 103 On TB-3 to 183 on TB-2:
8 Install the FORWARD-REVERSE selector switch and the FWD-REV legend plate. Remove the plug in the hole above the JOG-RUN selector switch. Attach he FWD-REV legend plate by removing the backing to expose the adhesive and place the legend plate above the JOG-RUN switch. Next insert the FWD-REV selector switch in the holeand tighten the nuts provided.
j ^ R o ar vfawo/.FWDrREySwftch :
36 r 11 -`rr 37 .
' m'~ '
V 1. 1B3 i*-rl*j . ; . .. -v .-
. < mim - ' 1 *m
1` \J ".`
^ '|r
,:v-. y
"
H
"'rd' 'V>Ti ic-i-'.iKi 'Bried.Wire.Nmber. y ;^ ;,L .7 :'.T ^ rB | Numiber ,' v iiT:'
"y~, V
:
on Tfl-2'-'.
- : i
- . '71
: .-V- :1 bn T B `2 .. :.
'V . . -32
: ..
; -32dhTB-2
,\
: 4.B ' . .. .
F2 on TB-1 . . - -,
: ' . .145 147
V-!
AZ-criTB-l
'v . 1:!.'A lion TB-1 V- L n '
y : -a t ' 118
:
Tprrn'iriRl
;i''. '
,1-'. 'Ejther,tab;of Dynamic Braking V .-
.^esistorB '
:
- m-&* : -.13 " 4
' 'B.iiKer -tati'fOynamicB racing"
Now.acfJ t h c 'j u m p c r 'p r v i d & d brween hfi ra-riaining tab ' -':1
j-ori'Dyniriiic.Braking ReifstoV.A and ih'e.remaining tab ri :
:,oynamic Bri(iirig
V.". 7
VCntinye to'parograph 8 for Operatqr's Control -Panel - -
."Cnriectlo"ns.:^ ,,, 1 ..
;
-
.<Note:-Oo n o t connect,183 on TB-3 to 333.on i \- .
9 Connect the three numbered wires provided between the FWD-REV switch and TB-2 and TB-3 as shown in drawing at left.
10 Remove completely wire 32 connected from the START-STOP switch to terminal 32 on TB-2: then add two wires numbered 34 supplied with the kit: (A) con nect the short wire numbered 34 between the START STOP switch and the JOG-RUN switch as shown n the drawing below: IB) connect the longer wire numbered 34 between the START-STOP switch and terminal 34 on T8-3.
1On s o m e Reversing and OB kits previously supplied the wire numbered 183 in this Instruction Sheet (see Connection Diagram for All Reversing Drives on opposite page) was numbered 35. If this was the case on the kit presently being replaced the wire numbered 35 should be removed from terminal 35 on TB-3 on the kit being replaced end connect ed to terminal 183 on TB-2 at this time.
11 Check to assure that all wiring is in accordance with the Connection Diagram shown on the following page.
i
LEHMAN 02043
3
Connection Diagram for All fleversing Drives
LEHMAN 02044
oco
oco o a
Denotes Feston Connector
E L E C T R /C C O A /TFV l/V V
Printed in U,S.A,
FORFRESH/DEASIN AUTOMATION
24701 EUCLID AVEN UE. CLEVELAND. OHIO 44117
D-370Q-4
5735M
LEHMAN 02045
J
1 !
f
'li
LEHMAN 02046
Westinghouse i .l 4 3 -4 5 9 .N O P E R A T IO N M A IN T E N A N C E 1
C A U T IO N : Read a ll o f the Information in this Leaf' let before proceeding as directed below. Before putting T y p e 45 recording Instrum ents Into service, remove a l l blocking w hich may have been inserted for the purpose o f securing parts during shipment, and make sure that a l l moving parts operate fre e ly.
GENERAL
T h e T yp e M45 ammeters and voltm eters conform to the requirem ents or A S A C 39.2 for round chart recorders of the 2 % a ccu racy c la s s . Ammeters may be used on any com m ercial power frequency. Volt meters must be used on the frequency for which they have been calibrated.
T y p e 45 recorders are weatherproof and may sa fe ly be used outdoors or in other environments where dust and moisture may be encountered. For use at temperatures below freezing, instrum ents with internal heaters can be supplied.
U N PAC KIN G
IN STALLATIO N
Unpack carefully. B e sure that a ll sm all acces so ries, spare parts, e tc ., are found before discarding the packing material.
N A M E P L A T E REA D IN G
The nameplate contains the following information:
R e feren ce to quantity measured (am peres or vo lts), ch art speed, type of clo ck (hand-wound spring tyDe or synchronous motor driven), voltage and fre quency rating of synchronous motor c lo c k , full-scale range of measuring element, frequency rating, trans former ra tio ( i f any), s ty le number and s e r ia l number.
GRO UN D IN G O F C A S E S
When instruments are used with potential or cur
rent transform ers the instrum ent c a s e s and the sec
ondary of the Instrum ent transform ers should' be
grounded.
.'
M OUNTING
'
P o r panel mounting, d r ill the pan el according to the d rillin g plans in th is le a fle t. W ith flush-mounted
instrum ents in sert the body of the Instrum ent through
the panel so that the recorder flange is flu sh with
the face of the panel. F a s te n the recorder in this
position by means o f the mounting hardware pro
vided. T h e method of mounting is illustrated In the
cross section view on the d rillin g plan.
Connect the recorder according to the proper
w iring diagram, using w ire w hich is insulated to
withstand the voltage and other conditions which
w ill be encountered In se rv ic e .
.
P L A C IN G IN ST R U M EN T IN S E R V IC E
.
Synchronous clocks are self-starting when ener gized at the voltage and frequency specified on the nameplate. Hand-wound spring c lo c k s should be wound fu ll by means of the k e y provided. T h e wind ing arbor is a cc e s s ib le through a hole in the mech anism plate. When provided, the fluorescen t lig h t c irc u it o perates from 12 0 v- 60 c y c le s . O nce the circu it Is energized at the Instrument terminals, lighting may then be controlled by the sw itch on the mechanism plate.
R a is e the pen from the m echanism p late by means o f the pen lifte r. Remove the chart arbor nut at the center o f the mechanism plate, put the chart in posi tion and re p la c e and tighten the nut- T h e chart arbor is driven through a slip-clutch so it may be turned u n til the time indicator c o in c id e s w ith the proper time a s read on the time a rc s o f the chart-
T h e mechanism plate is hinged at-the left. Re lea se the mechanism plate latch and sw ing the mech anism plate assem bly outward.
Instrum ents are equipped with one of two types o f inking system (a s ordered): (1) conven tio n al Vtype open pen. or (2) sealed inking-system w ith tubular pen fed through p la s tic tubing from p la s tic Ink s a c lo c a te d at the rear low er corner o f the mechanism plate.
(1 ) V-type pens are fille d from the dropper-type ink bottle. Ink flow can be started by m oistening the writing tip or in extreme c a s e s , drawing the edge of a p ie ce of paper through the slotted tip. pen . capacity is about five drops of.ltik which is capable of producing several normal voltage variation charts
SUPERSEDES I.L. 43-450M
E F F E C T IV E MAY 1973
LEHMAN 02047
TYPE 45 RECORDING INST.
SWITCH
INK TUBE SUPPORT SPRING .' ZERO ADJUSTER
INK FEED TUBING
MECHANISM PLATE LATCH
REAR JE W E L SCREW
MOVING IRON BALANCE P EN TRAVEL
HOTOH \
WEIGHT STOPS
J
T IM E INDICATOR
PEH
LIFTER DTK STARTER
Fig. 1. Type PAS-45 Doubt# Range Recording Voltmeter with door open.
INK SAC COMPARTMENT AND STARTER
LAM P CIRCUIT FUSE BLOCK
Fig. 2. Type PAS-45 Double Range Voltmeter with binged
mechanism plate open, View shows internet com*
portents.
`
TERMINAL ' THUMB NUTS'
CONDUIT HOLE -
MOUNTING BRACKET
COVER PLATE
Ffg. 3. Type PAS-45 Recording instrument. Rear view showing termine/ compartment with cover plate
. open. '
RANGE CONNECTIONS
i
H
fg
1g PI
LOW MED HIGH
TRIPLE RANGE AM M ETER CONNECTIONS
(OLD DESIGN)
Fig. 4. Triple Range Ammeter connections.
(O ld Design)
LEHMAN 02048
TYPE 45 RECORDING INST.
4
I.L. 43-4S0N
at 7-day rotation speed. It is recommended that the pen he fille d each time the chart is changed. (2) When received, the ink feed tubing of sealed Inking system s is mounted in it s spring support with one end fastened to the pen assem b ly and other end fastened to the tapered m etallic coupling. T h e tubing is not attached to the sealed ink sac which is secured in it s holder during shipm ent. U sin g a thumb and forefinger, p u ll back the top of the rear p la te of the ink sac holder and remove the sac. Cut off the sac tubing at a point ju s t below the seal and connect the ink sac to the inking system by inserting the tapered end of the m e tallic coupling into the open ink sac tubing. A pply sufficient manual pressure to assure a good tight connection. P u ll open the top of the ink sac holder and drop the sac into the holder making certain the bottom of the s a c is resting on the bottom of the holder. When released the spring action of the top of the holder w ill clam p on the top of the Ink sa c. Do not clamp on ink tubing. R e-latch mechanism plate and p la ce a sm all piece of scrap Paper under the pen tip. D epress the ink starting button until the ink flo w s thru the ink feed system and a drop of ink comes out of the pen tip onto the paper. T hen re le a se the starting button, remove the scrap paper and check the in k in g on the chart. P o rta b le models should be carried and stored in an upright or on its back position thus preventing accidental flow of the ink from the sa c.
M U LTI-RA N G E IN ST R U M EN T S
Triple-range ammeters have a range-changing switch located at the top left of the mechanism p late, the old superseded link design had range changing links as shown in F ig . 4.
Double-range voltmeters have a range changing switch located at the top le ft of the mechanism plate. On portable double-range voltm eters with synchronous c lo c k , the c lo c k motor is p a ra lle le d w ith the measure ing circu it. When the range is changed, the clock motor and it s se rie s reactor are au to m a tically con nected for the Proper voltage.
M AINTENANCE
P R O C ED U R E FO R C A LIB R A T IO N A D JU STM EN T
A. Check and adjust calibration as follows: 1. P la c e the instrum ent in it s normal operating
P o s itio n .
2. C onnect the instrum ent to the c a lib ra tin g cir cu it w ith a reference standard Instrum ent (am meters in series with reference standard. -- voltm eters in p a ra lle l with reference standard).
3. Amm eters and left-zero voltmet,ers have c a li
bration adjusted by setting pen to zero (un
energized) and a d ju stin g ' effective torque of
the spring by moving the clamping position at .
the outer convolution until the instrument
tracks the scale properly. Shortening the
effe ctiv e spring length in creases the spring
torque and vice versa. T h e zero adjuster le ve r
arm should be near 'm id-position. R o tate the
large hex-head at the front center of the mov
ing element (under the bearing screw lock-nut).
to attain this condition. T h is has no effect
on bearing end p lay.
-
4. Suppressed-zero voltm eters have a com bina tion of two calibration adjustments.
a. D egree of suppression by rotating the hex head screw under the front b e a rin g 'screw locknut.
b. Spread of the s c a le by shortening or length ening the effective length of the torque spring by means of tbe outer convolution spring clamp. Lengthening the effective spring length increases the sc a le spread and v ic e versa.
_
c. Make a trial reading by energizing the volt
meter and noting the voltages required for
the left end of the s c a le and for the major
scale division below full scale. Adjust
suppression and spread as n e c e ssa ry for
the pen to track over the scale. The zero
adjuster le v e r should be near the middle f
of it s adjusting range which can be acconW''
plish ed by proper adjustm ent of tbe hex
head screw under the front besfting-s'erew
locknut.
.
.
B . M echanical Balance.
. '
Moving elements are m echanically balanced to ; .
m inimize Po sitio n influ en ce (change in.indic.a- . ..
tion resulting from instrum ent .not being in per- ;
fe c tly v e r tic a l p o sitio n ). B a la n c e ' .weights are-
provided on the ta il arm .of tbe'd am p in g vane.
T h e balance weight assem bly is secured' by a
fillis te r head screw. T he -cylindrical bar for side '
balance is retained by an A llen head set screw:
In case of calibration adjustment., it may*be
n e c e ssa ry to change the position .ef th e w eig hts .
for best-scale tracking at. a ll points.
'
'.'
D AM PIN G
. '
Instrum ents are equipped w ith.m agnetic'dam ping which has been adjusted to permit slight overshoot on sudden load changes. Damping is adjustable
LEHMAN 02049
TYPE 45 RECORDING INST.
by ch an g in g ' the p osition of the damping magnet poles with respect to the damping vane. Loosening the two nuts holding the damping magnet bracket perm its m oving the magnet assem bly up or down as n e c e ssa ry to decrease or in c re a se damping to de s ire d va lu e . L o c k nuts should then be tightened
securely.
From the rear of the mechanism plate d irect the long end of the tubing down between the mechanism support post and the c o il form- T h is preven ts the ink feed tubing from becoming pinched by the mechanism plate latch. T h e sm aller diam eter se c tio n of tubing may extend beyond the protective support spring at
the rear of the mechanism P la te and C are must be taken to prevent kin k s in the tubing in th is area.
S E A L E D IN KIN G SY ST EM T h e pen is a sp e c ia l a llo y tube w ith a highly
p o lish e d w ritin g tip. N o attempt should be made to
A fter tubing is fu lly adjusted, ex cess tubing (approxim ately 9 in c h e s) at the ink sa c .should be cut as required for coupling to the ink sac.
repolish it.
' R e p la c e ink s a c in its holder and send ink thru
T h e ink feed tubing is made of a s p e c ia lly d evel oped p la s tic tubing. chosen Pa rticu larly for its char a c te ris tic of extreme fle x ib ility .
Fen-to-paper pressure is controlled at the cou p lin g of the p la s tic tubing and the pen. T h is pressure
tubing making certain a ll air is pushed out by the ink. A djust pen-to-paper pressure as described above. Check calib ratio n and. when required, adjust zero setting for ammeters and a se le cte d vo lta g e for v o lt meters.
c a n be ad justed by firs t tw istin g the p la s tic tubing at the top of the metal pen assem bly u n til the pen tip
Cleaning Tubular Fens
is lifte d o ff the chart. T h e tubing should then be
I f a pen becom es clogged and sto p s inking, try
!
tw iste d in the opposite d irection u n til the pen tip
to c le a r it by pressing the pen starter button. If it
ju s t touches the chart paper. A check of th is adjust
cannot be c leared by th is procedure, use the pen
ili
ment may be made by m anually liftin g the pen tip ap
cleaning wire to c le a r the tip.
proxim ately 1/2" from the chart and then releasing it.
T h e pen should bounce s lig h tly on the chart. A firm
In se v e re ca se s , it is p o ssib le for an accum ula
non-bouncing contact in d icates ex cessive pressure.
tion of paper fib e rs or dried ink to be pushed back by
i
T h is adjustment is not c r it ic a l but best w riting and
the pen c le a n in g w ire to la te r re-enter the necked-
a c c u ra c y performance w ill be attained with a lig h t
down tip and again stop the flow of ink through the
continuous Contact t>f the. pen on the chart.
R e p lace m e n t of Ink F e e d T u b e s T h e ink tubing is the lif e lin e of your 45 Recorder
and the In s ta lla tio n of a replacem ent tube must be
n ecessa rily fine writing tip. In the event that this occurs, it is recommended that the fo llo w in g more thorough reverse-flushing procedure be followed, using pen sy rin g e S ty le 837390:
done w ith extreme care. U nreasonable pinching or
1. D e ta ch the p la s tic feed-tube cou p lin g from
tw istin g of th is tubing may c a u se immediate or later
the pen and remove the pen from the recorder.
r inking failure. An extra long length of tubing is sup
2. c le a r the tip by means of the pen cleaning
p lie d to fa c ilita te s a fe handling du rin g in stalla tio n
:i and this e x ce ss tubing is later cut off.
wire.
T o in s ta ll new tub'ing firs t disconnect both ends of. the o ld tubing and p u ll out of support spring. From the front sid e of the mechanism plate, feed the long p lain end o f the new tubing thru the support spring.
3. F i l l the pen syringe with water.
4. In s e rt the pen writing tip into the hole near the tip of the syringe and apply bulb pressure until water flow s out of the pen inlet.
T hen pull the tubing thru- the support spring until the sm aller diameter section of the tubing is fully within the support spring. From the front sid e o f the m echa nism p late , feed the tube end with the p la s tic cou- . p lln g thru, the support arm and make a sm ooth'looping
5. R e v e rs e the pen and insert the in le t end of the pen-tube into the syrin g e hole and app ly bulb pressure. A clean pen w ill emit a fine s o lid stream of water.
connection to the pen. S lip the p la s tic coupling over the metal pen tube u n til there is a sp a c e of approxioiatcly l/8 inch between the metal tube and the main p la s tic tubing. T he metal tube and the main p la stic tubing must not butt a g a in s t each other.
6. Remount pen in holder, attach feed tube, ad
ju s t pen-tip pressure, and restart the inking system.
It is suggested that the pen be clean ed by the above procedure each tim e the ink s a c is replaced.
4 i
1 ___
3
LEHMAN 02050
TYPE 45 RECORDING INST.
IX . 43-4S0N
FR IC T IO N
'
F ric tio n can best be detected by moving the pen s lig h tly from side to sid e and noting whether the pen returns to its o rig in a l position. F ric tio n may be due to a damaged bearing or pivot, in s u ffic ie n t end p la y between pivo ts and bearings, m echanical interference or e x c e ssive pen tip pressure.
C A U T IO N : Befo re adjusting bearing screw (front or rear), loosen bearing screw locknut. Tighten lo ck nuts upon com pletion of adjustment.
R EM O V A L O F H IN G ED M ECHANISM P L A T E
T h e hinged mechanism plate,on which allin te rn al components are mounted, can be removed as follows:
D isco n n ect thfr term inal lea d s from the c a se . Move the mechanism p la te to a p o sitio n approximately one quarter open. T h is is the only position from w hich the p late can be removed. R a is e the mechanism p late until the lower pivo t tab cle a rs its bearing hole. Move the p late forward and downward to remove.
C H A R T S AND INK
T h e paper used for the charts is of a special type and has been s p e c ific a lly developed for use in these recording instruments. It is manufactured by a care fu lly controlled P ro ce ss and conforms to rigid s p e c i fic a tio n s to assure optimum recording q u alities.
T o co m p letely a ssu re the best over-all performance of the recording system , the recommended inks and charts must be used ex clu sively.
LAMP REPLA CEM EN T
.
On instruments supplied with Illum ination replace burned out lamps with an y standard cool w hite 4 w att
fluorescent lamp.
C H ART D R IV E
Three types of chart drive units are available. T h e s e are interchangeable in mounting:
A- Synchronous motor drive. Standard speeds are 24 hours and 7 days per rotation, ^peed is selected by interchanging two gears a c c e s s ib le through the opening in the mechanism plate. Gears are also a va ila b le for 3 day rotation. Portable double voltage range voltm eters, have clock supply voltage autom atically changed by the range changing switch.
B . Hand-wound spring c lo c k s w ill run eig ht days on one w inding. 24 hour on 7 day rotation is selected by moving the speed change lever accessib le
through the opening in the m echanism plate.-
C. Carry-over clocks have synchronous-motor drive in p a ra lle l unit a spring-driven clock which w ill continue to operate up to ten hours after supply voltage outage. Upon restoration of supply volt age, the c lo c k spring accum ulates re se rve at the rate of one hour of reserve for each two hours of operation. Speed change gears are the same as for the conventional synchronous motor ebart drive (A above).
O N E R EV O LU T IO N C U T-O FF
T h is optional feature autom atically ra ise s the pen from the chart after completion of one revolution of the chart. T h is feature m aybe in s ta lle d on a standard recorder by the addition of the pen lifte r cam and re placement of the standard pen lifter with a special lifter. T h e height o f the lifte r can be adjusted by bending it to obtain c le aran ce of the pen when the lifte r Is in its normal operating position. T h is adjust ment must a lso assure the liftin g o f the pen from the chart when the lifte r is ra ised by the cut-off camT h is pen lifte r w ill not be autom atically depressed upon c lo s in g the recorder door but must be depressed m anually. R EC O R D ER S E Q U IP P E D F O R LOW T E M P E R A T U R E S E R V IC E (S E A L E D IN K SY ST EM O N L Y )
T h is optional feature is necessary when the re corders are to be used in temperatures b elo w +40-F. Recorders so equipped may be used in tem peratures down to -40* F .
Recorders with Ib is feature are equipped with two sm all step-down transformers, th erm ostatically controlled, the secondaries o f which feed current through the ink tube support spring. T h e h e at de veloped in th is support spring m aintains a tempera ture o fth e p la s tic ink tube that assu res it s fle x ib ility . T he prim aries of the transform ers arc rated at 1 1 7 volts and are connected to appropriate vo ltage ter m in als.
D uring lo w temperature operation it' is a lso nec essary to u se the lo w temperature ink S 186-A658G01.
R E P A IR S AND R E N E W A L P A R T S
IM P O R T A N T : A ll recorders must have their moving elem ents blocked, the ink removed P rio r to shipment to the factory for s e rv ic e or repairs.
M OVING E L E M E N T B L O C K IN G
. T h e moving element of the " 4 5 " recorder should be confined during shipment. F a c in g the rear of the mechanism assem bly, a rubber band should bestretch-
LEHMAN 02051
TYPE 45 RECORDING INST.
ed o ve r the b alan ce arm o f the m oving element and b e tween the ends of the two top p o s ts of the mechanism.
' R e p a ir work can be done most s a tis fa c to rily at the factory, when returning an Instrument for repairs, obtain a return m aterial tag from your d ealer or your
nearest W estinghouse Sa le s O ffic e to assure proper id entificatio n a t the, factory.
Orders for renew al parts should include the name of the part and the sty le number of the apparatus on the nameplate.
T y p e and R atin g
M-45 Ammeter. 0-5 Amp M-45 Voltm eter. 90-140 V o lts Synchronous Motor C lock
POWER CONSUMPTION
At Rating
Watts
Vars .
5A
120V
120V
.9 10.3
4
4 3.1 5.7
V.A. '
4.1 10.7
7
% P. F.
22
96 57
Quantity
1 ... 1 pk*\ ./ 1.bag ` .. 1
S U P P L IE S FU R N ISH ED WITH EACH R EC O R D ER (These may be reordered as necessary)
Description
Ink Sac. Red Ink (w ith sealed inking system only) Pen C leaning w ltes (with sealed Inking system only) Mounting Hardware (Switchboard types only) Pen Syringe (with sealed inking system only)
Style No.
185A9G3GG1 542-D-716G02 291B132G01 837390
A D D IT IO N A L S U P P L I E S A V A IL A B L E ON O RD ER
Description
Style No.
Pen Assembly (open V -ty p e )..........................................
629A974G01
PentAssembly (Sealed In kin g system ty p e ......................................... 291B030G02
Ink Peed T ubing (2 tubes).............................................. ........... ;.......... 291B189G02
Ink Peed Metal C o u p lin g ........................................................................ 185A991H01 Tubing Support Spring ............................................................................. 185A873G01
Bearing Screw ..............
629A968G01
P iv o t Assembly ...................................................................................... 116600
. Chart Arbor Nut ....................................................................................... 836101
Synchronous motor, 120 v o lts . 60 cycles 1 RPM .... ....................... 1098213
Cover G asket..............
836A643H01
Fluorescent La m p ..................................................................................... 185A911H01
4 Lamp Starter ................................................................... Lamp Fuse .......................................................................
185A885H01 542D755H13
In k S a c. R e d In k for normal temperature s e rv ic e (+30 to +90P)...... 185A903G01
In k S a c, B lu e Ink for normal temperature s e rv ic e (+30 to + 9 0F)..... 185A903G02 In k S a c . R e d Ink for extreme temp. (-40to +3 0 F& + 9 0 to + 1 2 G F) .... 186A658G01
Ink P e e d T u b in g (1 tube) and Ink S a c (R e d In k - Normal tem p.) ...... 291B189G04
B lu e Ink for V - P e n (+ 30 to + 9 0 P ) Vi o u n c e ......................................... 7G3A041G01
B lu e Ink for V - P e n (-40F to + 3 0 F & +90 to + 120F) 'A o u n c e .......... 763A041G02
R e d Ink for V - Pen (+30 to + 9 0 P ) Vi o u n c e ......................................... 763A041GO3
' R e d Ink for V - Pen (-40 to + 3 0 F & +90 to +120P) !4 o u n c e ............ 763A041G04 * One R e vo lu tio n of C hart C u t- O If K i t ..........-......................................- 542-D-755G03
6
LEHMAN 02052
TYPE <5 RECORDING INST.
I.L. 4M50N
Fig. 5. Outline Dimensioni end Drilling Plan for Flush Type 45 Recording Instruments.
Fig. 6. Outline Dimensions and Drilling Plan for Projection Type 45 Recording Instruisent!.
409C^g
Fig. 7. Outline Dimensions for Portable Type 45 Recording Instruments.
' ^O9CA0 7
LEHMAN 02053
TYPE 45 RECORDING INST.
External Connection D iagram s
(Al/ portable types except 450-700-voit rango)
Fig. 9. Type iW-45 AC Voftmeter with PT.
(A// switchboard types end 450-700 volt range
' . portab/c type/
REAR VIEW
METER
TEFMALSV
_ SYNC. CCQCK a n d V w k en '==r ( LAUP TEflUIW Aj.5 / USED
I 8 6 AO7
Fig, ?0. TypeW-45 A-C Ammeter with CT. ( All switchboard and portable types}
WESTINGHOUSE ELECTRIC
I L A Y-IN STRU M EN T D IV IS IO N
*
CORPO R A T I ON
, N EW A R K , N. J.
Printed in U.S.A.
LEHMAN 02054
LEHMAN 02055
S P E IR Y -V IC K E R S CONTROL V A LV E
1 -s SK.
' v_
LEHMAN 02056
INSTRUCTION MANUAL
8043 LEWIS ROAD
(612)544-4197
Instruction Manual Current Sensitive Relay Voltage Sensitive Relay
General:
Versatile module current/voltage sensitive relays are designed to detect under or over current/voltage conditions. Standard models for current detection are available with a n i n t e g r a l s h u n t f o r AC o r DC c u r r e n t s t o 1 0 am p e r e s , a n d for use with an external 50 MV current shunt or 5 amp secondary current transformer. Standard voltage detection m o d e l s ar e a v a i l a b l e fo r AC o r DC v o l t a g e s f r o m 0 t o 46 0 V .
These units include over or under setpoint relay output, . local or remote setpoint adjustment, start-up time delay and adjustable trip time delay.
Specifications:
Input power: 1/60/115, 50 VA max.
Input current 0-10 amp AC/DC with integral shunt.
ranges :
W i t h e x t e r n a l 50 M.V s h u n t o r 5 a m p
current transformer, maximum current
limited only by the maximum ratings
of available shunts or CT's.
Input voltage ranges :
0-10V 10-120V 20-230V 40-460V
Input frequency:
D.C. c u r r e n t to 60 H z A . C . current.
Output relay;
F o r m "C" contact, m a x i m u m power 75W, 250 VA, ma x i m u m voltage 230 VAC, AC maximum current 3 amps (Above are resistive load ratings. Use snubber or diode when driving inductive loads.)
Output relay Relay is energized above setpoint, logic:
LEHMAN 02058
- 2-
Operating temperature range:
0-50C
Start-up time delay:
2-15 seconds (adjustable) output relay may be energised or de-energised during start-up delay depending on model selected.
Trip point time delay:
1 - 2.5 s e c. a d j u s t a b l e . 1 - 2 5 sec. adjustable.
Meter output:
0-1 ma or 0-10 VDC output to drive load meter. Output is calibrated so 0 - max. input equals 0 - 1 ma or 0 - 10 VDC to the m e te r.
Status indicator:
Yellow LED - Trip point reached, Red LED - Relay tripped.
Disable input: Reset:
Contact closure disables unit. Relay will be In normal operation m o d e . Start-up time delay starts when disable contact is opened.
Relay reset pushbutton mounted on cover.
Setpoint monitor:
Output provided to measure actual setpoint.
Description of Operation:
Versatile module current sensors sense load current through the use of an on-board meter shunt, a remote 50 mV meter shunt or a 5 amp secondary current transformer. The signal f r o m the o n - b o a r d or r e m o t e shunt is a 0 - 5 0 m V signal. The 5 amp secondary current transformer signal is co nv er te d to a 0-50 m V via a resistor mounted on the input terminals to the cu rr en t s e n s i t i v e relay. The m V s i gn al that is p r o portional to current is amplified and calibrated.
LEHMAN 02059
3
Versatile module voltage sensors use a voltage divider resistor network to develop a signal proportional to input voltage. The signal that is proportional to voltage is am pl if ie d and calibrated.
A n absolute value circuit is us ed so the current/voltage signal can be A.C. or D,C. of any polarity. The resulting amplified voltage signal is calibrated so that 0 amps to maximum amps or 0 volts to maximum volts equals 0-10 VDC.
The calibrated voltage signal is compared to a setpoint voltage. Whenever the voltage goes above the setpoint, the trip p o i n t LE D is energized. The e n e r g i z a t i o n of the output relay is delayed by a time delay circuit to eliminate nuisance tripping.
A start-up time delay circuit is included to allow the monitored process to achieve normal operating conditions before the current/voltage sensitive relay starts to work. The start-up time delay requires a normally closed contact .be p r o v i d e d . T h e t i m e d e l a y s t a r t -- u p s e q u e n c e s t a r t s when this contact is opened.
Installation:
When installing this equipment, check the following points:
A) is the input power 120 VAC?
B) W h e n u s i n g a c u r r e n t s e n s i t i v e r e l a y w i t h an o n - b o a r d shunt, is the load current ten amps or less?
C) W h e n u s i n g a r e m o t e c u r r e n t shunt, is it p r o p e r l y sized for maximum current, and does it have a 50 mV output?
D) W h e n using a cu rr en t transformer, is it p r o p e r l y sized, and does it have a 5 amp secondary output?
Note:
A meter shunt can be used for either D.C. or A.C. current detection. A current transformer can he used for A.C. current only.
LEHMAN 02060
4
E) W h e n u s i n g a v o l t a g e s e n s i t i v e r e l a y , is i t p r o p e r l y sized for the maximum voltage expected?
Do not mount the control on equipment or in a place where vibration could be a problem.
F) R e f e r to th e c o n n e c t i o n d i a g r a m fo r the n e c e s s a r y connections using the following basic rules:
1) I n p u t p o w e r s h o u l d be f u s e d u s i n g a 1 a m p fuse.
2) R e l a y c o n t a c t s ar e r a t e d f o r 3 a m p s m a x i m u m . These contacts are pilot duty and should not be used to switch high current or high in-rush loads such as large motor starters or contactors.
3) A n o r m a l l y c l o s e d c o n t a c t s h o u l d b e w i r e d a c r o s s t e r m i n a l s 7 a n d 8. This c o n t a c t m u s t o p en w h e n e v e r th e cu'rrent/voltage s e n s i t i v e r e l a y is to be operational.
A djustm ent P roced ure:
The calibration of the versatile module current sensitive relay requires a VOM multi-meter, a small adjusting screw driver and a clamp-on or in-line load ammeter. Refer to the connection diagram and schematic diagram for the location of adjustment potentiometers.
Note: If a load i n di ca ti ng meter is supplied, it can be used for calibration instead of a VOM.
Current Calibration: (Current Sensitive Relays Only)
All Model 540 current sensitive relays are factory cali b r a t e d t o o b t a i n 30 V D C (0-1 mA) o u t p u t f r o m t e r m i n a l s 5 to 4. T h is f a c t o r y c a l i b r a t i o n is b a s e d on a 10 amp i n p u t with the internal shunt, a 50 mV input from a meter shunt at full shunt amperage rating, or a 5 amp secondary current from a current transformer. Actual operating conditions may not exactly fit the factory calibration used. To calibrate the current sensitive relay, follow this procedure:
LEHMAN 02061
5
S te p 1 - Turn power on to c u rre n t s e n s it iv e r e la y S t e p 2 - M e a s u r e D . C . v o l t a g e f r o m t e r m i n a l 5 (+) to
terminal 4 (common).
Step 3 - Obtain zero load current.
Step 4 - Adjust offset potentiometer until voltage from 5 to 4 equals zero.
Step 5 - Obtain maximum load current expected.
S t e p 6 - A d j u s t C A L I B R A T E p o t u n t i l D . C . v o l t a g e (5 to 4) e q u a l s 10 V D C . T 5*-
Step 7 - The current sensor is no w calibrated to output 0 to 10 V D C as l o a d c u r r e n t goes f r o m 0 to full load current.
Voltage Calibration: (Voltage Sensitive Relays Only) All Model 540 voltage sensitive relays are factory cali b r a t e d to o b ta in 10 VD C (0-1 ma) o u t p u t f r o m terminals 5 to 4 w h e n the maximum voltage for that particular model is inputted. Ac tu al operating conditions may not exactly fit the factory calibration used. To calibrate the voltage sensitive relay, follow this procedure:
Step 1 - Turn power on to voltage sensitive relay.
S t e p 2 - M e a s u r e D . C . v o l t a g e f r o m t e r m i n a l 5 (+) to terminal 4 (common).
Step 3 - Obtain zero input voltage.
Step 4 - Adjust offset potentiometer until voltage from 5 to 4 equals zero.
Step 5 - Obtain maximum input voltage expected.
S t e p 6 - A d j u s t C A L I B R A T E p o t u n t i l D . C . v o l t a g e (5 to 4) e q u a l s 10 VDC.
LEHMAN 02062
6
Step 7 - The vo lt ag e sensor is n o w c a l i b r a t e d to o u t p u t 0 to 10 VDC as input voltage goes from 0 to maximum.
Tr ip P o i n t C a l i b r a t i o n (to be done o n l y after ca li b r a t i o n is c o m p l e t e d ) : Model 540 current/voltage sensitive relays are available with local or remote setpoint adjustment. The trip setpoint c a n b e a d j u s t e d f r o m 1 0 0 % t o 5% o f f u l l l o a d a m p s o r m a x imum input voltage. - For local setpoint adjustment: Step 1 - Turn power on to current/voltage sensitive relay. Step 2 - Determine setpoint level as follows:
10 x (Desired percentage for trip point) 100
= Trip Point Voltage Step 3 - Measure voltage from terminal 10 (positive)
to terminal 4 (common)Step 4 - Adjust "SETPOINT" pot until voltage calibrated
in step 2 is obtained. Step 5 - The current/voltage sensitive relay is now ad
justed to trip at the percentage of full load , c u r r e n t o r m a x i m u m v o l t a g e s e l e c t e d in s t e p 2. - For remote setpoint adjustment: Step 1 - Turn power on to current/voltage sensitive relay. Step 2 - Adjust remote setpoint pot to maximum position. Step 3 - Measure voltage from terminal 9 (positive) to
terminal 4 (common). Step 4 - Adjust "SETPOINT" pot on versatile module to
obtain 10 VDC.
LEHMAN 02063
7
Step 5 - Determine setpoint level as follows:
10 x (Desired percentage for trip point)
100
= Trip Point Voltage
Step 6 - Adjust remote setpoint pot to obtain the trip p o i n t v o l t a g e c a l c u l a t e d in s t e p 5.
Note:
The s e tp oi nt po t adjustment in step 4 cai be a d j u s t e d to any va lu e f r o m 10 VD C (FLA) down. By lowering its value, the maximum setpoint current/voltage that can be adjusted by the remote po t is reduced.
Start-Up Delay Time Adjustment;
All Model 540 current/voltage sensitive relays include an internal start-up time delay circuit. This time delay defeats the operation of the relay until an adjustable period of time has elapsed. The time delay period starts vSien t h e d i s a b l e c o n t a c t f r o m t e r m i n a l 7 to 4 is o p e n e d (normally when the load being monitored is s t a r t e d ) .
This time d e la y allows the load b e i n g m o n i t o r e d to achieves its normal operating state before the current/voltage sensitive relay starts to work.
The time delay is factory adjusted for 2 second delay. If a longer delay is required, adjust the START-UP DELAY P O T C W to i n c r e a s e the time o f d e l a y (to 15 s e c o n d s ) .
Trip Point Time Delay:
All Model 540 current/voltage sensitive relays include an internal trip point time delay circuit. This time delay circuit keeps the output relay from tripping when the set point has been reached for an adjustable amount of time. This eliminates nuisance tripping caused by transient loads.
LEHMAN 02064
8
The time delay period is adjustable from .25 to 2.5 seconds or 2.5 to 25 seconds depending on model selected. The time delay is factory set for the fastest time in the range ordered. If a longer time delay is required, adjust the TRIP DELAY POT Cw to increase the time-
Documentation:
PD5403-0100 PC5404-0100 PC5404-0101 PC9086--0100
Schematic Connection Diagram Current Relay Connection Diagram Voltage Relay Versatile Module Mounting Dimensions
LEHMAN 02065
LEHMAN 02066
LEHMAN
N
875
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Kt KKMfl *4 M* umuiiq* h i
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M O U N T IN G D IM E N S IO N S , V E R S A T IL E E L E C T R O N IC
M O DULE
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UM
R E V IS E D P E R M A R K E T IN G ADD OFFSET
1 0 /1 /8 0 1 1 /2 4 /8 0
4/IBI
. 5 A SECONDARY 5 CURRENT AT F L A /
'
CURRENT TRANSFORM ER
J S O m V /F L A M ETER SHUNT
O P T IO N A L C O N N E C T IO N FO R H IG H C U R R E N T L O A D
M O D E L N O . ID E N T IF IC A T IO N
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MANUALRESET
AUTO RESET
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[2 AMP EXTERNAL SHUNT 1 MOUNTED QN TERMINAL - 2
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t |- - N O Q U L TRIP DELAY ( 1 - 2 3 SECONDS!
2 '-SHO RT TO P DELAY ( .1 - 2 .5 SECONDS)
I - R E U Y EHERGEED DURING
( 2-ffELA.DE-BI5GUTwEd is a b le tim e
t r ip p e o Q
N .O . r e l a y c o n t a c t
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N . C. R ELAY CONTACT
T R IP O C LAT
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WARNING
T H IS D E V IC E IS N O T IS O L A T E D F R O M T H E L O A D B E IN G M O N IT O R E D . P O W E R M U S T B E D IS C O N N E C T E D O N B O T H T H E C U R R E N T S E N S IT IV E R E L A Y A N D T H E LO A D B E F O R E IN S T A L L IN G A N D S E R V IC IN G T H IS E Q U IP M E N T . A L L W R IN G A N O C O M P O N E N T S M U S T B E IN S T A L L E O IN S U C H A W A Y A S T O P R E V E N T A C C ID E N T A L G R O U N O IN G A N D T O P R O T E C T P E R S O N N E L F R O M A C C ID E N T A L C O N T A C T W IT H A N Y E X P O S E D T E R M IN A L S O R W IR E . A L L T E S T E Q U IP M E N T U S E D W IT H T H IS D E V IC E M U S T B E IS O L A T E D F R O M G R O U N D . A L L W O R K M U S T B E P E R F O R M E O B Y Q U A L IF IE D P E R S O N N E L . F A IL U R E T O H E E O T H IS W A R N IN G M A Y R E S U L T IN S E R IO U S P E R S O N A L IN J U R Y A N D D A M A G E T O E Q U IP M E N T .
E X C E P T IO N :
IS O L A T IO N B E T W E E N L O A D A N D M O D E L 5 4 0 W H E N U S IN G A C U R R E N T T R A N S F O R M E R
IS P R O V IO E D
MODEL 540
D IS A B L E CLO SE CO NTACT TO D EFEAT O VER LO AD RELAYS T A R T U P D E LA Y T IM E S T A R T S W H E N C O N TAC T
OPENS.
O P T IO N A L R E M O T E S E T P O IN T
LEHMAN 02068
M F , KIMMTIC . P 0 S 4 O T -O IO D
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L E H M A N 02069
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IN P U T
M O O E L N O . IO E N T F IC A T IO N
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2 . AUTO ASSET
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INPUT RAUPE FOR RU. SCALE OUTPUT:
L9m * 4.20m A 10>90m A
1 -lO V I -1 2 0 V 20 -2 V 4 0 -4E 0V
-9
-T -9 -9 -*A -e
I | - NORMAL T A P DELAY < 1 -2 9 SECONDS)
8 - SHORT TW A DELAY - (.1- 2.9 SECONDS)
[ I - RELAY En M E C O DURING DJSABLE T H E
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[ I- INTERNAL SET POINT - REWOTE SET POINT (REQUIRES I 0 K POT.. OUTER SEPARATELE)
II5 V A C
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t r ip p e o Q
SETPOw Q t OFFSET 0
N .O . R E L A Y C O N T A C T W IP E R I t C. R E LA Y CONTACT
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OPENS.
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T H IS O E V IC E IS N O T IS O L A T E O F R O M T H E C IR C U IT B E IN G M O N IT O R E D . P O W E R M U S T B E D IS C O N N E C T E D O N B O T H T H E V O L T A G E S E N S IT IV E R E L A Y A N O T H E C IR C U IT B E IN G M D N IT O R E O B E F O R E IN S T A L L IN G O ft S E R V IC IN G T H IS E Q U IP M E N T . A L L W IR IN G A N O C O M P O N E N T S M U S T B E IN S T A L L E O N S U C H A W A Y A S T O P R E V E N T A C C ID E N T A L G R O U N O IN G A N D T O P R O T E C T P E R S O N N E L F R O M A C C IO E N T A L C O N T A C T W IT H A N Y E X P O S E D T E R M IN A L S O R W IR E . A L L T E S T E Q U IP M E N T U S E O W IT H T H IS O E V IC E M U S T B E IS O L A T E O F R O M G R O U N O . A L L W O R K M U S T B E P E R F O R M E O S v Q U A L IF IE O P E R S O N N E L . F A IL U R E T O H E E O T H IS W A R N IN G M W R E S U L T IN S E R IO U S P E R S O N A L IN J U R Y A N O O A M A G E T O E Q U IP M E N T .
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C O N N E C T IO N O IA G R A M , VO LTAG E A N O PROCESS CONTROL R E LA Y
PC 5 4 0 4 -0 1 0 1
EXTRON COMPANY
WARRANTY 1
Extron warrants to the original purchaser all equipment and products manufactured by it and bearing its name to be free of defects in material and workmanship under normal use and service for a period of twelve (l2) months from the date of purchase from Extron This warranty is applicable only if the Extron product and/or equipment is installed, operated and maintained in accordance with factory recommendations and procedures.
In the event the Extron product and/c..* equipment is found to be defective within the above-stated twelve (12) month period, Extron will repair or replace defective parts if the product or equipment is shipped prepaid to Extron*s factory and if such product and/ or equipment is found by Extron*s inspection to be truly defective in workmanship or material. Extron will return-ship such repaired product and/or equipment prepaid within the continental United States. If Extron*s inspection does not disclose any defect in workmanship or material, repairs will be made at a reasonable charge.
This warranty shall apply to only those products assembled and/or manufactured by Extron Go. Products manufactured by others but sold by Extron are not covered under this war ranty. Warranty policies may be provided by. the original manufacturer. Consult Extron for information regarding these warranties.
THE WARRANTIES SET FORTH HEREIN A M IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PURPOSE AND THE BUYER ACKNOWLEDGES THAT NO OTHER REPRESENTATIONS WERE MADS TO HIM OR RELIED UPON BY HIM WITH RESPECT TO THE QUALITY AND FUNCTION OF THE GOODS HEREIN SOLD.
LIMITATIONS OF LIABILITY
IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, WARRANTY OR TORT (INCLUDING NEGLIGENCE), HALL EXTRON OR ITS SUPPLIERS BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING FOR PURPOSES OF ILLUSTRATION, BUT NOT FOR LIMITATION, LOSS OF PROFITS OR REVENUES, LOSS OF USE OF EQUIPMENT FURNISHED OR SERVICED BY EXTRON, DAMAGE TO, OR LOSS OF USE OF, ANY ASSOCIATED EQUIPMENT, GOST OF CAPITAL, COST OF SUBSTITUTE OR REPLACE MENT PRODUCTS, FACILITIES, SERVICE OR POWER, DOWN TIME COSTS, OR CLAIMS OF THE CUSTOMERS CUSTOMER FOR SUCH DAMAGES. IF THE CUSTOMER TRANSFERS TITLE TO OR LEASES THE PRODUCTS SOLD OR SERVICED HEREUNDER TO ANY THIRD PARTY, THE CUSTOMER SHALL OBTAIN FROM SUCH THIRD PARTY A PROVISION AFFORDING TO THE COMPANY AND ITS SUPPLIERS THE PROTECTION OF THE PRE CEDING SENTENCE, AND THE CUSTOMER WILL DEFEND AND HOLD EXTRON HARMLESS FROM ANY CLAIMS OF SUCH THIRD PARTIES.
EXTRON*S LIABILITY ON ANY CLAIM OF ANY KIND (INCLUDING NEGLIGENCE) FOR ANY LOSS OR DAMAGE ARISING OUT OF OR RESULTING FROM THIS AGREEMENT, OR FROM THE PERFORMANCE OR BREACH THEREOF, OR FROM THE PRODUCTS OR SERVICES FURNISHED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE SPECIFIC PRODUCT OR SERVICE WHICH GIVES RISE TC THE CLAIM. ALL SUCH LIABILITY SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIOD OF TWELVE (12) MONTHS, AS HEREINABOVE STATED.
The furnishing of advice or other assistance without separate compensation therefor will not subject the company to any liability, either in contract, warranty, tort (including negligence), or otherwise.
Each of the foregoing paragraphs in this article will apply to the full extent permitted by law. The Invalidity, in whole or part, of any paragraph will not affect the remainder of such paragraph or any other paragraph.
LEHMAN 02070
POWER DRAULICS-NIELSEN, INC.
670 East Lincoln Avenue RAHWAY, NEW JERSEY 07065
(201) 574-0600
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LEHMAN 02071
F (C )G -03-28-2G /22 -233431 RETAINING RING
t
* O PTIO N AL SPACERS (PART NO.
211026) ARE A V A IL A B L E TO
LIMIT THE MAXIMUM TH R O TTLE
OPENING AS FOLLOWS:
NUMBER
LIMIT O F
O F MAXIMUM VOLUME
SPACERS
GPM
3 4.5 TO 6
2 10 TO 13
1 18 TO 21
\ MODEL FG-03-28-20
NAME SCREW P L A T E (6 R E Q ' D)
B O D Y
232740 184173 232732
FG-03-28-22 FCG-03-28-22
315975
3X-117655
330937 390309
Revised 5-1-7B
SPERRY VICKERS TROY. Wl. *8084
349468 C H E C K V A L V E 1 348615 SPHINGA 262336 "O" RINGA l 97574 B A C K -U P RING390310 P LU G 312382 RETAINING RING-
F3 EQUIVALENT 919398 S E A L KIT
INCLUDED IN 919213 S E A L KIT
I-3411-S
LEHMAN 02072
FG-03-28-21
-233431 RETAINING RING
7076 P LU G (4 R E Q 'D) -- *154019 "O " RING (2 REQ'D)
-- 160571 R O L L PIN (2 R E Q 'D) 83003 RETAINING RING-) 315977 PLUG-
A157515 "O" RING-
278223 SPRING 232737 T H R O T T L E 232738 ROD 315973 BODY
*157515 "O " RING Q g -------- 315979 P LU G
-177137 SCREW
315975 COVER PLATE
184173 SCREW J (6 R E Q 'D)
207774 CO VER 207773 PAW L 197790 SCREW
IN CLU D ED IN 919425 S E A L H T
280374 LOCKWIRE
-188645 L O C K ` (2 KEYS PROVIDED)
'207802 D IA L SUB-ASSY. IN CLUDE Si
207639 D IA L 211954 INSERT
^OPTIONAL SPACERS
(PAR T NO. 211026) A R E A V A IL A B L E
TO LIMIT THE MAXIMUM THRO TTLE
OPENING AS FOLLOWS:
NUMBER
LIMIT OF
OF MAXIMUM VOLUM E
SPACERS 3
GPM 4.5 TO 6
2 10 TO 13
1 18 T O 21
MODEL CODE BREAKDOWN
(F3 )-F(C )G -0 3 -2 8 -2 *
M U LTI-FLU ID CAPABILITY
T ^DESIGN
FL O W C O N T R O L (-
H M AXIM UM C A PA C ITY (GPM)
CHECK VALVE
- -- [SERIES
"IS?
GASKET MOUNTED
To insure sustained efficiency and maximum trouble-free life of this precision equipment, initial and continuous filtration of thefluldmedluzn to 25 m icrons absolute or less Is essential. (For information pertaining to Sperry Vickers economical 3 or 10 micron filters, see installation drawing 522140.)
- Litho in U.S.A.
c
LEHMAN 02073
ICKERN '
Service Parts
Revised 4-1-74
SPEHHV VICKERS tro. hi. 4Bdu
1-953-S LEHMAN 02074
e r ie z m g h e t ic s 1 9 8 5
'Za&hs/ Aof*Pi=l
:
I I
I
LEHMAN 02075
C O M P L E T E L IN E E R IU M P O W E R E D PERM A N EN T
SB-20OE
Powerful, permanent magnetic protection against fine iron and tramp, iron.. Designed for simple installation in steep-sloped hoppers, odd and irregular shaped hoppers, floor openings, vertical closed chutes, ducts, etc.
LEHMAN 02076
i:
Here's the Most Complete Grate Magnet Selection Available. . . Sizes, Strengths and Models to Give You the Ultimate in Magnetic Protection.
ERIEZ GRATE MAGNETS ARE NOW AVAILABLE IN SPECIAL SANITARY CONSTRUCTION. These units are identical in strength to the standard Grate magnets. They are stainless steel throughout and are carefully manufactured to contain no pits, cracks or crevices in accor dance with accepted standards of sanitation for food processing. Housings for these grate magnets can also be provided in stain less steel wihout cracks or crevices. Sanitary grate magnets are mandatory in many food processing operations. They are also applied in the manufacture of pharma ceuticals, in the chemical industry where processing lines are alternately used for two or more incompatible products, and wherever the highest degree of product purity is required. Eriez' high standards of qualify control assure that Sanitary Grate Magnets will meet the specifications of regulatory agencies.
Automatic or manually operated Self-Cleaning Grates provide superior product purity and reduce maintenance time. Self-Cleaning Grates eliminate the need to shut down product lines to remove, clean and reinstall magnetic elements. Easier, more frequent cleaning prevents excessive iron contamination buildup on the magnets and assures maximum separating efficiency.
i Moveable magnetic tubes within stationary stainless steel tubes
are used in the Self-Cleaning Grate. To clean the grate, the mag netic elements are withdrawn from the stationary housings in the area of product flow. A powerful new circuit within the inner tubes produces highly magnetic gaps that pull the entrapped iron contamination sideways along the surface of the stationary tubes. At a point outside the product flow, contamination is discharged. The entire cleaning operation takes place within six seconds. A one-finger putt on the smooth-sliding moveable tubes of the manually operated model is all that is required to clean the magnetic elements. The automatic model, designed for hard-toreach locations or for installations that require very frequent cleaning, is pneumatically operated and equipped with a timer so the cleaning cycle can be adjusted to the amount of contamina tion to be removed. Both models are available in three sizes: 1 4 " x 12". 1 6 " x 20". and 2 0 " x 2 0 " (357 x 3 0 5 , 406 x 508. 508 x 508mm ). All
f have a flanged inlet and outlet for easy installation in vertical
closed chutes and ducts.
2 E R I E Z M AGNETICS 1977
LEHMAN 02077
^ <<\
'/-i'-'-;
PernnarieniMagnetic .
. Fine- Iron ^nd: -Tranip Iron Remoyalin .Enclosed Flow -Lin'es. is :: 'Sipiplified. by?rjz;' ;'Murt.plei.bank t|nits^Suilt in'to 'Oohv^ien t: ;;
. H o u s i n g s . .-j}
; ;' '
;'T'j--v
These -m'odeis'-.he've door front which encloses. ttie .Magnetic .
Grates wmin'ih.e'Hous[ng/and. .rhaftes/thern readily eceei^ib'j'e - ; .'
foi cifeaning.VTwojWdcleis are. aveilabte:'.each designed! ?q'.!#|ie": 'j . v |i^ iiip V p e -^ /s 0paiab.on.iip be,aieemplished.;'?*/ . ij- `.i
; ModelTGH-2 For Tramp Iron Removal': . . : . . .. .... ..
. .'This Js^ Doubie-.bank unit. Magnetic.elomentsare-spaced on two-inch centers with'a-bne-inch.clear.-space between -the t u b e s . ; : Gricjbars are included with this type Grate to dir.ect'the material ' .;
!' fiow tp.jthe first/bank of magnets. '.
. Model FGH-.4, For Fine Iron Removal ,
.
The. magnete'used for the reriioval of fine iron are-somewhat
different from the tramp iron Grate. 'Foiir-individual .banks-of
: magheU.r;-i'W' -(32rhm) high, are .used;. Tiibe'spacing is;.on.'
i}A' \ (,38mm) centers with"a-.'Yi'1..(13mm) dear-space between th tubes. ;Thc tubes are staggered in the various banks so the
'.materiaL.will'come.ihto contact' with-.a number of .the'tubes to
assure, maximmseparatiori efficiency;
.
Erica Model TGH and FGH.grate magnets
h a v e 'a Iram le.ss'C onstru ction f.r easy
cleaning and o'low profile for close-quarter* ^ installation. Th unit sbdwn is rcom mended ` ' for tramp irpn'romovaf. . ' ' - . `V;
Specifications subject to change without notice.
LEHMAN 02078
This Rote-Grate in Housing instellJtiDn m ojnled >n a v e itito l thutc. removes line p o litic s ol iron ah well us lu m p i/on from linear ground
[Rerinsni^f
J::
' 'H'.
'?.'
rRcnte^A^
:j/.:-;.v i ? ' ?.;:
''.;. '.'l"^*-;.--.-.>..*':!."-- -
..-.'.l .-V-v *.':,.=>.;..>. .,-i
' These';RCTotylpg.MqflelsiProvideVSpe^y.Autp^atcf Removal ;pf'-
:ri*ant'ein ronf rdiHulkMaterials th a Tendtd-Stick.; Clog. and
Bridge,;\Y- i,:?
' : ' V V '. " ' ; Vi'.V ;
iriez Rot/rats:hv.'bjj'-specially designed to.rmiweVbcith. ;
lrgfe'-pieces . of unwanted iron vas well.-s" mindt',fe"rY<hjs.l'pay.-:'.
-ticl.es from matenaf fjdwi' that.tend tp_ clog -and' bridge--when)-
:pa'ssecl .'through {small ropenings.-.'This -dual action unitTOttes. a;
.pumber:qf.powerful magnetic tubes through th.e:'maj.eral. The-
'magnetic.action' {attracfs nd'h q!ds: die -unwanted' iron,; gh'd'.fhe.
rotary action-prevents, th material flow from-packing irid pliig-..'
ging prcssing'lirie'.-./ ,
.. ..... '
This action'further-combs arid breaks'materials apa rt That tend.
.to-cling together,- forces.all particles to'.pass thVpugH'-.movln'g. magnetic tubes'. Look a t-itofa-Grate's Many fe a tu res..';- .
Provide' 'magnetic, protection .without -restricting '-and.'clogging . material flow.. '. . .Rugged physical.structu.re. magnetic elements 'completely .encased in .{stainless steel and .fastened, to stainless { ' steel end plates, with .bronze hubs and-steel-shaft,-' assures long'hard usage;. . .'available in 24-.si.zes~'' ' ' . .- ! .. , V
12" (305mm) diameter. 4''{i02nrim)wide thru1 36";C914mni) '}-
' ' . 16'-' (406mm) diameter, 8'1203nun)wibe thru' 36'(94,inm).
",
22" (559mmj'dianiter,{12''005mm) wide thru 36"' (9l4mra) ' ; .
.' ' . . ', ' .'` Widthsiri.4" (102mm) increments- -
.'
Rota-Grates-provide .excellent separating efficiency-'op. many' finely ground'cohesive materials*, such as: gypsum,-barjum car bonate,' fuller's earth, Mimeli cohesive, chemicals,, confectionery sugr, cornstarch.'flour; wood 'flout and:1lbs'.rhateri'ajs like
chopped hay, alfalfa; flax',"etc.
' .- ' .? v
P e rm a n e n t M a g n e tic
R O T A - G R A T E IN H O U S IN G
These Housed Models Provide Greatly Simplified Installation Where An Enclosed Unit is a Necessity. Magnetic Rota-Grates can be had in a sturdy W (3m m ) thick b l a c k iron or stainiess steel housing. This housed magnetic separator greatly simplifies installation where an enclosed unit is a necessity. Rota-Grates in Housings are available with or without motor drives. The internal Rota-Grate niusl be continuously rotated a( a con stant speed, slow enough fr enahle the magnetic tubes to catch the unwanted iron and last enough to prevent clogging and bridging of sticky and difficult materials. This is accomplished with Gear-motor drive operating at 16.5 K.P.M, with a direct drive to the Rota Grate shaft by means of a flexible coupling. Rota-Grates in Housings are ideal for installation where mate rials being handled are such that completely enclosed systems are vital, such as dusty materials. The top and bottom of the unit has a flange of l '-i' x l- V (3 8 x 38mm) angle on all sides to facilitate installation to your ductwork. Rota-Grates in Housings can be had with or withouf fhe motor and motor assembly. It you are furnishing fhe motor, we caution you to observe recommended speeds for besi separating results.
Ttifs Rota-Grate.installation:,it Am crlcan zinc Oxide Company's Columbus: Ohio'.' plant insuros. separation ol .accidental linos from linishod zinc 0Kl.de.; M atedai ' 1 passes, from screw-' conveyor, through Rota-Grate in chuto, .into .an elevator.
4 ':
LEHMAN 02079
Permanent Non-Eectric BA GRATE MAGNETS
This Separator Provides " Final Magnetic Action" On Bulk Foods,' Chemicals, Pharmaceuticals, etc. Being Packaged'iln Barrels Or Similar Type Containers.
These units are the result of many requests for a portable
type magnetic separator for use In a final separating action as
materials are being packed in barrels or other types of large
containers.
'
Model BA permanent magnetic Grates fit in or on standard barrels IS 14, 17 or 20 inches (394, 432 or 508mm) in diameter. Two basic types are available . . . Model TBA lor tramp iron removal (large pieces or iron), with magnetic tubes on 2 inch (51mm ) centers and Model F8A for best separation of fine iron contaminants, with lubes on 1V4 inch (38m m ) centers.
Put them to use on free-flowing materials when sizes do not exceed 3A to Vt inch (12mm ) in diameter for the TBA model and Vis to Va inch (6mm) diameter for the FBA model. They can incorporate from one to four banks of one inch diameter magnetic lubes which are rigidly welded to spacer support bars and mounted in a 15 inch (381m m ) diameter housing. A Va inch thick, 22 inch (6 x 559m m ) diameter collar is provided at either the top or bottom of the housing enabling the separator to fit into or on lop of the barrel. Handles mounted to the col lar enable transfer of the separator from one barrel to another.
The banks of grate magnets are placed in the housing in a staggered position and lock into place with the support bars fitted into the grooves of the preceding grate.
A unit of standard construction has stainless steel tubes with mild steel frame, flange and handles. On stainless steel units the frame, flange and handles are also of stainless steel.
Photo shown a unit being installed In a drum. In this installation it is preventtng iron particles from being packaged In bulk vitamin products.
LEHMAN 02080
Grate Magnet Specifications
S-l SINGLE BANK WING TYPE S-Z DOUBLE BANK WING TYPE One inch diameter stainless steel tubes are spaced at 2 '1 (51m m ) centers allowing 1" (25m m ) between tubes .. . these dimensions are flexible so special sizes can be furnished on request. Stainless steel wings, outside the W (6m m) steel frame, are attached to the side where the even dimensions occur. . . the wings can be bent to fit openings which vary from our standard sizes. . S-2 Double-bank -- Same construction as S-l except a second row of magnetic tubes is aligned directly below the open space between tubes.
Inchfl*
Millimeters
D -l SINGLE BANK DRAWER TYPE Net Weight 25 lb /sq ft (25 kg /-2 sq m) D-2 DOUBLE BANK DRAWER TYPE Net Weight 35 Ib /s q ft (35kg /-2 sqm )
The D-l and D-2 have the same basic construction as the wing-types except units come complete with drawer front, handle, latch and slides.
SIZES-- All models are built in any width 2l" (64m m ) through 36V2" (927m m ) in 2" (51m m ) increments in combination with any length 4 " (102m m ) through 36" (914m m ) in 4" ( 1 02mm ) increments.
Special sizes and ail stainless steel construction available.
All Grates in Housing are single bank for ease of cleaning.
FGH FINE IRON GRATE Four Grate magnets required for fine iron Housing. Grates No. 2 and 4 have one less tube than Grates No. 1 and 3 for staggered effect. Tubes are spaced on l'/z " (38m m ) centers,
Pipe Site Grate Size
A
BC
in. -'mm in, : mm - in. - mra: in. hinr in. pinT
2 51 SV4X 6 '216x152 814 :216 6 '152 8 -203
3 : -76 10V5K 8 267x203. 10 267. 8 203 - 8 203:
4 102 12xl0 318x254' 12 .-318: 10 '254;. 8 -2 0 3 ;
5 =127- 14xl2 368x305 14 .368 12 '305 . 8 203'
E .152 16xl4 419x356 16 419~ 14 -.356 9 229-
8 203- IS1,16 470x406 18 47.0 16 ;406' 9 -229;
10 254 24Hx22 622x550 24 622) 22 ;559... 11 279.
12 .30.5: 2614x24 671x610 26 :673" 24 60, 11 *'305':
14 :356. 763x26 713x660 28 .724 26 -660- 14 .'356
16 '40.6 3211x30 825x762 32 825- 30 762. 16 406.
Adapters are available with the housings as optional equipment.
1 a .1-
B . S.-
6
*-- 152 --
If Vibrator 1 required
ssfv*. :f i:l l i^
-4
J
:s
azL&t
Inlet Mieter i.D.+r.-c
Housing and Adapters -- '/a*' (3m m ) Black Iron unless otherwise
specified. 1 2 " (30 5m m ) heights dimension remains constant for all sizes. Via" (2m m ) gasket for all door fronts.
6 LEHMAN 02081
:.w :tij J;OJdffl.jKSa:^
lach Millimeter
TGH-2 TRAMP IRON GRATE
These units are primarily for installation in round pipe lines and are sized and listed accordingly. The adapters (optional) available are tor adapting these units to specific round pipe lines. The units can, however, be used in rectangular duct systems of equivalent cross-
\ sectionalarea comparable to the area of the round pipe
sizes shown. The extremely small sizes listed are not generally recommended for pipe feed, but are ideal for applications of very low volume. In general, the Grate size selection should be such that the open area of the Grate is about 10% greater than the cross-sectional area of the feed pipe or duct. Housing and Grate frame work is steel . . . entire unit can be furnished of all stainless steel as special.
Housing and Adapters -- V i" (3m m ) black iron unless otherwise specified. flV ." ( 2 1 0 mm) height dimension r e mains conslanl Tor all sizes, '/is" (2 m m ) gasket lor all door fronts, M agnetic tub es a re spaced on 2 " (5 1mm) centers. Bottom row has one less tube lor staggered effect.
InLlDet.+AVdia-pOlv
Outlet Adapter
o.o. +q M
+0'3
Pipe See Grate Size
A
in. Hi; in. . m'm' ' in. 'm tii
4 102, 844* 6 216*152 844 216
6 T52: 1044* 8 267*203 1044 =267
8 '203. 1244*10 318*254 1244 318.
ID 254 Ili-in 12 368*305 1444 368
12 ;3Q5 1644*14 ,419*356 1644 -419
14 .356 18l4iil6 470*406 1844 ,.470-
16 406; 2244*20 572*508. 22(4 572.
18 457 2414*22 622*559 2444 -622
2D . 50B' 2614*24 673*610- 2644 .673
24 ' 6.10 2814*26 724*660. 2844 ;724
B in. -mm 6 -152 8 .203 10 254 12 305 14 356 16 .406 20 .50822 559 24. 610. 26 660
C in. 'jfi-
8 203 8 .203' 8 203 8 203 9 229
9 n%
10 254 11 ;279. 12 305 14 356'
Adapters are available with the housings as optional equipment.
I *'*"' I
i j.
'i'-'-rtr-i. ' -1.-^ . - 1\ -
: t-'V V- `- 'i
u ,'-
:* . ."J-iT: *-
1- I
ROTA-CRATE
Operating speed should be no greater than 30 rpm, preferably less, depending upon the
j condition of the material being processed.
Average speed for best results is 16.5 rpm. Baffles should be installed ahead of the Rota Grate so that all material is directed through the I magnetic area.
When enclosing a Rota-Grate within a housing,
provision should be made for a clean-outdoor.
!i r
Cleaning is accomplished by simple hand removal of the ferrous materials accumulated. Frequent
t
cleaning will maintain the unit at its full sepa rating efficiency.
i SUGGESTED INSTALLATIONS
Rota-Grates may be installed at the discharge of either open or enclosed chutes, or may be enclosed within housings in open or closed duct systems. They are built complete with a shaft with ample extensions for a flange type or pillow block type bearings as well as for the drive pulley.
WEIGHTS:
4 " ( 102mm) wide x 12" (305m m) diameter-- 25 lb 8" (203m m ) wide x 16" (406mm) diameter-- 40 lb 12" (305m m) wide x 22 ' (559m m) diameter-- 70 lb
( 1 1kg); add 9 lb (4kg) for each additional 4 " ( 102mm) of width. ( 18kg); add12 lb (5kg) for each additional 4 " ( 102mm) of width. (32kg); add16 lb (7kg) for each additional 4 " ( 102mm) of width.
I
I
j7
TBafetfcaiss
3Z
-- 7T
LEHMAN 02082
Inch
Miliimetin
ROTA-GRATE IN HOUSING
These units can be had with ar without the motor and motor assembly. If you furnish the motor, observe recommended speeds for best separating results. Standard motor supplied is 16.5 rpm, 1 /3 hp, 6 0 cycle, 3 phase 2 2 0 /4 4 0 V -- direct drive to Rota-Grate shaft with flexible coupling.
A cover plate closes off a clean-out opening in the housing. When this panel is removed and slid in a grooved slot in the housing, it acts as a shelf to keep ferrous particles from dropping into the line. The magnetic tubes are in easy access for cleaning when this cover is removed.
Frequency of clearing will be determined by the amount of contamination in the material. The unit should be cleaned often enough to prevent an excessive accumulation of the ferrous contami nation on the magnetic tubes. Where necessary, baffles should be installed ahead of the Rota Grate to assure all material passing through the magnetic area.
All weights are net for Rota-Grate and Housing only. If motor and motor mount assembly is desired add 110 lb (50kg).
Diameter A
BC
D
in. mm. in. mm in. mm ina mni in. imh
12 .305 24 16 -405 28 22 559; 32
610: 14 356 10Vi 257' 14 -356
711 18 -457 12Vi 303' 16 406 81.3. 24 .610 15Vs 384 19 433
IS Ga. Battles far Milcriai deflection
12" Diameter (305mm)
16" Diameter (406mm)
22" Diameter (559mm)
Width Weightflf Unit Volumeep to Weight of Unit Volume op to Weight of Unit Volume up to
E
in. 'mm lb
cuft/hi cu ifl/hi lb ..kg J cuft/hr m/hi lb fe'-, cuftVhr cum/hr in.
4 102 78 35 20D ' 6 '.' 8 2D3 102 : '46.- 40D 11-, 112 51 550
16 ' --
4Vr 124 -- ' 8'/. 225
12 305' 16 ;:406. 2D .-,508
11S "6 4 ; 128 .,58 149 >68-:-
600 . >7 800 ;,23V IODO =;28-:
131 - 5 9 825 23 . 165 ' 7.5 1200 ,-34 12% 149 63- 110D 31 -, 187 ,.85/ 1600 45 16% 169 . 77: 1375 ... 39*; 2D9 ; `'SS' 2D00 '57 ' 20%
327' 428, 530/
24 610 165 :-75- 1200 34 186 '84 1650 .47 231 -105 2400 : 68. 24% 632
28 711 182 83/ 14D0 . 40 . 2D8 - . 94 1925 ' 55 32 813 197 ss: 1600 . 45 225 102; 2200 . 6 2
253 115 28D0 79;.- 28% 733 275 125 3200 91- 32% 835
Housing Material -- '/>" (3m m ) black Iron or stainless steel 300 -- nousing to be dust tight-
MODEL P GRATE MAGNET
aCruaslteolmeretrstloh--sp-aenciinflynasini
1" (102mm) I
Customer to ipecfli
rate aridtti -- min.
(5lro!m)l0fveoIpflts
JL.
K
fcK
J. ln""-g 4"T
r
il
fX*
HV< .V
2v. m
57
( i)
T
The Model P is available in rectangular, oval and round designs to fit any size or shape of hopper. Sturdy grid bars deflect material flow to themagnetic tubes where iron contamination is trapped and held.
I -rr-.V, V
Ur.
MODEL BA
-1P-LAfiMOfr
EZZ
rutc IaRrOxNci(tTtBaAc)uOtRHeUpMrPovIiRdOeNd(TBXI
V.V V?o'*
SIKOt RMHt
mS'/<
TWO HANDLES ( t f (13mm) do. rod) ON ALL COLLAS FLANGES
Fiante Mounting 1 '6"ol,stl (Inser Into Batto!)4_.oi*
Alternate
Flange Mounting 1 (Sit on top or Bartel) fl
. .. j.-m i .
onset
DOUBLE BANK
8
LEHMAN 02083
I-i&.
MODEL G H-12 (Automatic)
tnckes
Nominal Size in. ' mm' 14x12 ,356x305
16x20 ?406x508;,' : 20x20 -'-508x508 ,'
A6 in. : mm' in. mm; 14 ..`356.: 12 .3Q5i.
16 r4.06V 20 508?; 20 503'; 20 ,508>
C0 in. mnLt in. jnm; 48 219; 171/. '43.8'.. 56 1422.' 19V,
56 1422, 23V* 59l'
E
13 15 19
^Averagecapacities arebasedondry, granular, free-flowingmaterials.
Weight lb 180 ?-82 : 195 ;,.88r
230 rrlfe
Capacity* cuit/hr
500 ;?:i4?: 1000 1200
Section XX
MODEL GH-22 (Manual)
Nominal Size in. , - mm ' 14x12 .356x305 ,
16x20 '406x508'. 20x20 508x508 '
A in. .mm 14 .356 16 .406 20 508;
B in. 'mm 12 . 305
20 508. 20 508
C in. mm
in.
D i min -
E
42s/j '1083 17V* 438 13
58Vi 1489 19V, (.489 15
SBs/b 1489 23V, 591, 19
Weight
Capacity*
lb cuft/hr cum/h'r;
165 > 30 500 .: ' :14-;.3
180 : -:'36 1000
28
210 j -50 ' 1200 34"i " '
Henioveble D etteci Grid
Mignelic Tute In WeHctig Poritian Handle
Magnetic Tube kl weaning Position
fi.--^wiUtr^m^ VWrixiiMW^itiil.iaa
9
LEHMAN 02084
ER IEZ G R A T E M A G N ET S SO LVE M AN Y PR O C ESSIN G P R O B L E M S FOR A LL T Y P E S OF U S E R S . . .
These m agnets are installed everyw here! They are preventing m achinery dam age . . . elim inating product contamination . . . up g ra d in g so m e m a te ria ls and g uarding a g a in st production shutdowns. A few typical installations are pictured below.
A 15 G rate M agnets are installed beneath a conveyor line ca rry in g s u g a r to sto rag e bins prio r to packaging at the Toronto p lan t of C an ad ian and Dominion Su g ar Com pany Ltd. The units guard against ferrous oxide from m achinery getting into the finished product.
B A nationally prom inent w holesale baker relies on Eriez Grates for an added margin of safety in p rotectin g product purity and p re v e n tin g d am ag e to p rocessing m a c h in e ry . Fine fe r rous co n tam in atio n is sh ow n on the m ag n etic grate which is installed in the p lan t's m icro pulverizer which crushes sugar used to m ake fille r for the firm 's cream -filled sandw ich cookies and wafers.
C This is a m ultiple-bank installation {n o te the fine iron con ta m in a tio n ) u s e d to p ro vid e the ultim ate in fin e iron rem oval. In stalle d in a p ro c e ssin g line it rem o ves all fe rro u s p articles from a gran u lar m aterial being processed.
D One hundred percent protection against ferrous contam ina
tion is the record estab lish ed by m agnetic grates at a large pharm aceutical products m anufacturer. Pow erful magnetic
grates assu re Warner-Chilcott Laboratories. M orrjs Plains. New Je r s e y , of ferrous-free m aterials used in the p rod uction of antiacid tablets. The B A Grate shown acts as a final pro tective m e a s u re in m a in ta in in g W arn er- C h ilco tt's high level of product purity.
E The Process Equipm ent Division ot Automotive Rub b er Co. In c . (A R C O ) of Detroit, h a s help ed a cu sto m e r b yp ass w e e k e n d s of d irty work by installing Eriez M a g n e tic G ra te s in a double drum rotary washer.
G rates rem ove ferrous fines and particles from the w asher's re circ u latin g alkalin e b ath and sp ray to p rev en t a build-up of m etallic residu e on the bottom of the w a sh er's tanks. R e - cir culating wash water, containing ferrous particles, is pum ped through the grates at 3 0 0 gallons per m inute. Two 4 2 x 22 inch grate m agnets are used on each side of the w asher. The g rates attra c t an d firm ly hold the fe rro u s p artic les until the grates are removed for wiping.
F M agn etic protection p re v e n ts ru st spots in fin ish ed refracto ry
brick at North Am erican Refractories C o.'s Wom elsdorf, P a plant. The grates remove rust-causing fine iron contam ination from refracto ry m aterials. F in e iro n is s e e n clinging to the magnetic elem ents of one of the grates which has been removed from the housing.
W orld A uthority in Magnetic and Vibratory A pplications
H E A D Q U A R T E R S : E R I E , P A . 16514, U . S . A . Telephone 8147833-9881 * Telex 91-447D
M A G N E T IC S
Eriez of Canada. Ltd.. 133 Oakdale Rd- Downsv.iew (Toronto). Ontano. Canada
MANUFACTURING AFFILIATES IN' AUSTRALIA BRAZIL CANADA JJAAPPAANN MEXICO SOUTH AFRICA UNITED KINGDOM
EHIEZMANUFACTURING CO.
PRINTED IN U .SA
LEHMAN 02085
IMPORTANT INSTRUCTIONS
REGARDING SHORTAGES OR DAMAGED GOODS
EXAMINE THIS SHIPMENT! IF ANY DAMAGE OR SHORTAGE IS FOUND, NOTATION TO THAT EFFECT SHOULD BE MADE ON THE CARRIER'S DELIVERY RECEIBT. WHEN DAMAGE IS CONCEALED, NOTIFY THE DELIVERING CARRIER AT ONCE, AND REQUEST HIM TO MAKE AN INSPECTION. CONFIRM TELEPHONE CONVERSATION IN WRITING. IF INSPECTION IS NOT MADE YOU SHOULD PREPARE AN AFFIDAVIT STATING THAT YOU NOTIFIED THE TRANSPORTATION COMPANY ON A CERTAIN DATE AND THEY FAILED TO COMPLY. IT IS ABSOLUTELY NECESSARY THAT THE CARRIER BE NOTIFIED WITHIN 15 DAYS FROM THE DATE OF DELIVERY IN ORDER TO BE IN A POSITION TO PRESENT A CLAIM. PLEASE SAVE ALL CONTAINERS AND PACKING MATERIALS. MAKE YOUR CLAIM PROMPTLY, FOR THE TRANSPORTATION COMPANY WILL NOT CONSIDER A CLAIM UNLESS PRESENTED WITHIN NINE MONTHS FROM DATE OF SHIPMENT. WHILE OUR RESPONSIBILITY CEASES WHEN MATERIAL IS TURNED OVER TO THE TRANSPORTATION COMPANY WE ARE WILLING TO ASSIST YOU IN PROCESSING YOUR CLAIM, HOWEVER, IN DOING THIS WE DO NOT ASSUME ANY RESPONSIBILITY FOR COLLECTION OF CLAIMS OR REPLACEMENT OF MATERIAL. THE AMOUNT OF ANY CLAIM FOR LOSS OR DAMAGE IS NOT DEDUCTIBLE FROM OUR INVOICE, AND PAYMENT OF OUR INVOICE SHOULD NOT BE DELAYED AWAITING THE ADJUSTMENT OF SUCH CLAIMS.
ERIEZ MANUFACTURING COMPANY
PRODUCERS OF SEPARATION..........VIBRATION.......... MAGNAMATION EQUIPMENT
-.i* '
LEHMAN 02086
wirraiiy R EP A IR OF EQ U IPM EN T A N D IN D EM N IT IES
Eriez equipment is backed byEriez' reputation as a quality manufacturer, and by the outstanding custo m er service w h ich Eriez voluntarily provides a s it deems necessary.
In addition. Eriez equipm ent is backed by Eriez' standard one year factory w a rra n ty in w h ich :
For the benefit of the original purchaser. Eriez w a rra n ts all n e w equipm ent of its m anufacture to be free from defects in m aterial and w orkm anship; and w ill replace or repair, free of charge, at its factory in Erie. Pa. or other locations designated by it, an y part or parts returned to it by the purchaser w h ic h Eriez exam ination shall sh o w to h ave failed under norm al use and service by the original purchaser w ithin one year follow ing shipm ent to the purchaser. Eriez obli gation under this w arran ty is conditioned upon it receiving prompt notice of claim ed defects w hich sh a ll in no even t be later than thirty (301 days fo llo w ing expiration of the one year w a rra n ty period; and is lim ited to repair or replacem ent a s aforesaid.
THIS W ARRA N TY IS E X P R E S S L Y M A D E B Y ERIEZ AND ACCEPTED BY PU R C H A SER IN U E U OF A LL OTHER W ARRA N TIES. W H ETH ER WRITTEN. O RAU EX PR ESSED . IM PLIED OR STATUTORY. NO W A R RAN TIES OF M ERC H AN TA BIU TYO R FIT N ESS FO RA PARTICULAR PU R PO SE SH A LL APPLY.
Eriez neither assum es nor authorizes any person to assu m e for it an y other liabilities w ith respect to its equipment. Eriez shall not be liable for normal w ear and tear, nor an y consequential dam age or loss of tim e due to partial or com plete inoperability of its equipment for any reason whatsoever.
The responsibility of Eriez for dam ages due to in ju ry or death of em ployees of the purchaser or ulti mate user of equipment, caused by the equipment, sh a ll be lim ited to that portion of su ch dam ages as m ight be attributable to the negligence or strict liabil ity or other tortious conduct of Eriez. Pu rch aser and ultim ate user agrees to indem nify Eriezand hold Eriez h arm less from any further dam ages, indem nity, or contribution.
Eriez reserves the right to m ake im provem ents in its products w ithout being obligated to incorporate these im provem ents in products alread y sold and installed.
This w a rra n ty shall not apply to equipm ent or parts thereof w hich have been altered or repaired outside of an Eriez factory, or subjected to mis-use. abuse, neglect or accident, or damaged by improper installation or application.
Eriez m akes no w arra n ty w ith respect to parts, accessories, or components manufactured by others. T he w arranty, if any. w h ic h app lies to such item s is that offered by their respective manufacturers.
Upon buying Eriez equipment or parts purchaser expressly ag rees to the foregoing w arran ty provisions including limitation of remedies, and expressly w aive s any and all other w arranties or undertakings in respect to such equipment.
H EA D Q U A R T ER S'. E R iE , P E N N S Y L V A N IA 16514. U.S.A . ERIEZ MANUFACTURING CO.
MANUFACTURING AFFILIATES IN: AUSTRALIA BRAZIL CANADA JAPAN MEXICO SOUTH AFRtCA ' UNITED KINGDOM
LEHMAN 02087
3
[
$C
j w & p w <r,7'~ \r
This Separator Provides "Final Magnetic Action" On Bulk Foods, Chemicals, Pharmaceuticals, etc. Being Packaged In Barrels Or Similar Type Containers,
These units are the result oi many requests tor a portable
type magnetic separator for use in a final separating action as
materials are being packed in barrels or other types ol large
containers.
.
Model BAflgrmanent magnetic Grates fit in or on standard b a r r e ls / 5 ^ ) 17 or 20 inches (394, 432 or 508mm) in diameterTtwo basic types are available .. . Model TBA fortramp iron removal (large pieces or iron). with magnetic tubes on 2 inch (5 lm m ) centers antf'Model FBAjfor best separation ol fine iron contaminants, with tutres'ofTTW inch (3Bmm) centers,
Put them to use on free-flowing materials when sizes do not exceed Vs. to 14 inch (12mm) in diameter for the TBA model and Vis to '/< inch (6mm) diameter for the FBA model. They can incorporate from one to four banks of one inch diameter
magnetic tubes which are rigidly welded to spacer support bars and mounted in a 15 inch (381mm) diameter housing. A Va
inch thick, 22 inch (6 x 559mm) diameter collar is provided at either the top or bottom of the housing enabling the separator to fit into or on top of ihe barrel. Handies mounted to the col lar enable transfer of the separator from one barrel to another.
The banks of grate magnets are placed in the housing in a staggered position and lock into place with the support bars fitted into the grooves of the preceding grate.
A unit of standard construction has stainless steel tubes with mild steel frame, flange and handles. On stainless steel units the frame, flange and handles are also of stainless steel.
Photo shows a unit being installed in a drum. In this JnsiaJJalfOn it is proven!' ing Iron parlldes trom being packaged in bulk vitamin products.
Mode) " P"
GRATE MAGNETS
A Versatile, Powerful, Lifetime Magnet Designed Specially (or Odd Shaped, Round, Oval or Round Cornered Hoppers . . .
The Model P has been constructed with a flexible basic design which makes it a real piece of protective magnetic equipment (or virtually any shape hopper. In operation the sturdy grid bars positioned over the magnetic element act as baffles to deflect your How of material onto the magnetic tubes where iron contamination is trapped and held. The built-in baffles control excessive speeds of material, but a smooth steady flow is not obstructed.
The Model P unit consists ol a series ol parallel non-magnetic stainless steel tubes covering a magnetic circuit. The tubes are' spaced and held in position by non-magnetic stainless steel strips. Parallel with the magnetic portion and centered between them are stainless steel grid angles which serve a two fold purpose. They act as a material baffle to prevent excessive speeds and they direct all ol the material onto Ihe lace of the powerful magnets.
Installation is effected by simply placing the magnetic Grate in the hopper, the ends of the magnetic tubes resting against the sides. The unit is centered in the hopper by simply adjusting the screws in the ends of the stainless steel strips. In cases where the ends ol Ihe hopper are unusually steep, small strips may be attached to give the Grate adequate support.
Maintenance of these non-electric permanent magnetic units involves nothing more than periodically lifting the unit out of the hopper and wiping it clean of ferrous accumulations.
To Select Correct Magnet Size
If Rectangular 1. Measure area of hopper discharge opening. 2. Measure hopper dimensions accurately at a point high enough
so area is at least twice the discharge opening area. (This is the magnet size). 3. If possible select magnet with standard dimensions; however, units can be furnished with special dimensions if necessary. 4.1) hopper has rounded corners, give radius of corners in addition.to above information.
If Round, Oval or Irregular Furnish template.
' |
'
Cfose-up new of Ericz permanent Grate Mag net shoeing bit* of iron retrieved from plastic pellets being fed Intoinlection molding machine, denning grate magnet is <tu/ck and easy.
5 LEHMAN 02088
Inch Millimeters
ROTA-GRATE IN H O U S IN G
These units can be had with or w ithout the motor and m otor assem bly. If you fu rn ish the motor, observe recommended speeds for best separating resufts. S tandard m otor supplied is 1 6 .5 rpm, 1 /3 hp, 6 0 cycle, 3 phase 2 2 0 / 4 4 OV-- direct drive to Rota-Grate shaft with flexible coupling.
A cover plate closes off a clean-out opening in the housing. W hen this panel is removed and slid in a grooved slot in th e housing, it acts as a shelf to keep ferrous particles from dropping into the line. T h e m agnetic tubes a re in easy access fo r cleaning when this cover Is rem oved.
Frequency of cleaning will be d eterm ined by the am o u n t of contam ination in the m aterial. The u n it should be cleaned often enough to prevent an excessive accum ulation of the ferrous contam i nation on the m agnetic tubes. W here necessary, baffles should be installed ahead of the Rota G ra te to assure all m aterial passing through the magnetic area.
All weights are net for R ota-G rate and Housing only. If m otor an d m otor m ount assem bly is desired add 1 1 0 lb ( 5 0 k g ).
Diameter in. mm
12 305 16 406 22 559
it in. mm
24 610 28 711 32 813
SC in. mm in. mm
14 356 10W 257 18 457 12Vt 308 24 610 15V. 384
D in. mm 14 356 16 406 19 483
16 fia. Bailles for Material Oellection
12" Diameter (305mm)
16" Diameter(406mm)
2T Diameter(559mm)
Vfidlh Weichtof Unit Volumeupto Welihtof Unit Volumeupto Weightof Unit Volumeupto
E
in. mm lb h cuft/hr cum/hr lb H cuft/hr cum/hr lb h cufl/hr cum/hr in. mm
4 102 78 35 8 203 102 46
200 6 400 11 112 51 550 16
_
4'/i 124 -- -- 8'/. 225
12 305 118 54 600 17 131 59 825 23 165 75 1200 34 12'/. 327
o CO
16 406 128 53
23 149 68 1100 31 187 85 1600 45 167. 428
20 508 149 68 1000 28 169 77 1375 39 209 95 2000 57 20V. 530
24 610 165 75 1200 34 186 84 1650 47 231 J05 2400 68 24'/. 632
28 711 182 83 1400 40 208 94 1925 55 253 115 2800 79 28'/. 733
32 813 197 89 1600 45 225 102 2200 62 275 125 3200 9! 32V, 835
Hoir&htg M aterial -- V i" (3 m m ) black Iron or stainless slocl 304 -- housing
to be d u st lig h t.
MODEL P GRATE MAGNET
Customer to specify Srate length--rriinlmum . A" <102mm) std. s iz e through 36ri (914mm) in
increments
customer os jecify grate vridlh - min. 2!T (64 mm) inz"
venjents
*
2
vV
51 _2_
Ztt l25_
57 j $ 1
*A tT
T h e Model P is availab le in rectang ular, o v a l and round designs to fit any size or sh ape of hopper. Sturdy grid bars deflect m a te ria l flow to th e m a g n e tic tu b e s w h e re ir o n contamination is trap ped and h e ld .
MODEL BA
LEHMAN 02089
CYPRUS MINERALS COMPANY INDUSTRIAL MINERALS DIVISION MONTHLY REPORT DISTRIBUTION
Cyprus Minerals Company: G.D. Aydt K .J. Barr
D.P. Bellum M.S. Harrington
B. C. Klrchhoff G .J. MalyS C. B. Stone Jr .
J . Taraba
Cyprus Industrial Minerals Company
R.D. Baker
F . F. Beyl
C. M. Bradley
R .J. Buettner
J . P. Daniel
G. H. Garceau
A.P. Gentsch
F. Hasty
G. D. LeSsner
M.J. Lorang
R.N. M ille r
.
L. D. Murino
D; Murray, Jr
M. A. Nordhau$er\
E.H. Reade
R. E. Roeder
D. J . Schmutz
r
W.R. Sevy
E . P. H rita s
L . J. Verkest
S. W. Warnlck
P.C. Wolf
K. Fritz
D.K. Popish
S. Horne
M. J . Tuffleld
J . Horn
J.L . McKelvy
223S 439S 430S 420S I38S a 441S.'"7l 436S 'J I 408H "
Chester Ghent 248S 229S
C a rte rs v llle 245S
C a rte rs v llle Windsor 236S
Three Forks Windsor 243S 241S
New Jersey C artersvllle
288N 244S 277S 230S Ghent 228S Z42S 262S 259S 249S 246S 247S 250S
LEHMAN 02090
CONFIDENTIAL
/ 2 ? CYPRUS
1 I & In d u s t r ia l M in e r a ls
MONTHLY OPERATING REPORT FEBRUARY 1 9 8 9
LEHMAN 02091
CYPRUS MINERALS COMPANY INDUSTRIAL MINERALS DIVISION MONTHLY REPORT DISTRIBUTION
Cyprus Minerals Company: G.D. Aydt K.J. Barr D.P. Bellum M.S. Harrington B. C. Kirchhoff G.J. Malys C. B. Stone Jr. J. Taraba
Cyprus Industrial Minerals Company: R.D. Baker F. F. Beyl C. M. Bradley R.J. Buettner J.P. Daniel G. H. Garceau A.P. Gentsch F. Hasty G. D. Lessner M.J. Lorang R.N. Miller L. D. Murino D. Murray, Jr M. A. Nordhauser E. H. Reade R. . Roeder ' D. J. Schmutz W.R. Sevy E. P. Tiritas L.J. Verkest S. W. Warnick P.C. Wolf
223S 439S 430S 420S 138S 441S 436S 408N
Chester Ghent 248S 229S
Cartersville 245S
Cartersville Windsor 236S
Three Forks Windsor 243S 241S
New Jersey Cartersville
288N 244S 277S 23OS Ghent 228S 242S
LW-MOft:I
LEHMAN 02092
CYPRUS INDUSTRIAL MINERALS MONTHLY REPORT
TABLE OF CONTENTS
Summary Summary Comments Consolidated Income Statement Sales Summary
Production Volumes (Mined A Milled) Sales Volumes (Producing Location) Corporate Costs by Department Capital Expenditure Summary
Statement of Capital Employed Product Inventory Analysis Manpower Report
Trade Accounts Receivable Consolidated Clay Income Statement
CIM-Talc
CIM Talc Division Summary Comments
CIM Talc Sales Summary
CIM Talc - Income Statement
Analysis of Inventory Change
Income Statements by Shipping Location
Analysis of Inventory Change by Location
Mining Cost Statements
.
Warehousing
Administrative Cost Statement
Mistron Cascade Sunmary
Green Mountain Talc
Summary Comments Operating Statistics Inventory Sunmary
Income Statements by Shipping Location Administrative Cost Statement
Windsor Minerals Sunmary Comments Operating Statistics
European Talc Summary Comments Income Statements by Location
Barite Barite Division Sunmary Comments
Operating Statistics Barite Division Income Statement Inventory Cost Flow
Income Statements by Location Operating Location Cost Reports
Barite Sales Summary
DKL:LW-1?0t: 1
LEHMAN 02093
SUM M ARY
LEHMAN 02094
CYPRUS INDUSTRIAL MINERALS MONTHLY REPORT FEBRUARY 1989
LEHMAN 02095
Cyprus Industrial Minerals Monthly Report Sumary
February 1989
Talc product revenues from continuing operations were approximately equal to
the budget of $7.5MM as higher revenues at the Western talc operations (S.4MM) were offset by shortfalls at the European operations (S.4MM). Contributing to the higher revenues were higher crude sales (S.6MM) of which 6.3M tons (S.5MM) were budgeted for January. Partially offsetting were lower industrial sales
volumes (S.2MM). Lower European revenues resulted from lower sales volumes (1.8M tons).
Total expenses of $7.2MM were S.3MM higher than budget, primarily due to
higher costs at Windsor and CIM talc, in addition to higher depredation and administrative costs. This was a 3% increase over budget.
Clay earnings included a I3.0MM gain on the sale of the kaolin operations. The ball clay operations will be sold on March 31 for $7.3MM.
February and year-to-date operating income were S2.7MM and $2.5MM over budget respectively. The major components of this variance were:
Budgeted Operating Income
Realizations - Crude - F.G. CIM Talc - F.G. Windsor
- F.G. Green Mtn.
Sales Volumes - Crude - F.G. European - F.G. Windsor - F.G. Green Mtn.
Unit Costs - CIM Talc
- Windsor M1sc. Income - CIM Talc Currency Exchange Gain Clay
Actual Operating Income
Feb. MM .6
(.2) .1 .1
-
.5
(.1)
-
(.1) (.4) (.4)
.2
-
3.0 3.3
YTD SMM 1.3 .2 .2 .1
-
(2) (.1) (.1) (.5)
(.7) .2 .1
3.3 3.8
Capital spending of $.5MM was $.1MM below budget 1n February primarily due to lower expenditures at Yellowstone and Grand Island. At Yellowstone, the purchase of a haul truck was delayed as were some of the costs related to the installation of the ACM at Grand Island.
LW-MRS: 1
LEHMAN 02096
CYPRUS INDUSTRIAL MINERALS CONSOLIDATED INCOME STATEMENT
FEBBUAE I9B9
CURSEITMONTH
ACTUAL
BUDGET .
N X
H X
7.517 100.OX 7.505 100.0X
5.505 724 952
73.21 9.61 12.71
5,360 637
907
71.71
.51 12.11
336 4.51 5B1 7.71
2.986 0
3.322 581
724 637
40 0 1462) . (615)
3,624 603
1EVEM0E (PRODUCT)
COSTOFSOWS SOLD D.D A COBPOEATES.G A
INC. FROMCONI. OPEfi
CLAY
OPERATING INCOME
ADD:D,'D A CLAYD.D A
LESSCAPITAL EXPEND
OPERATINGCASHFLOW
TEAS TODATE
ACTUAL
BUDGET
N X 4M X
14,286
10.590 1.402 1,803
100.OX 14.954
74.IX 10,609 9.81 1,274 12.61 1,814
100.01
70.91 6.51 12.11
491 3.41 1,257 8.41 3,298 0
3.769 1,257
1,402
173 (582)
1,274 0
(2.621)
4.782 (90)
CURRENT M ONTH EARMMG& (FROM COCITM UM a O B ER AT* 3 )
YEAR TO H ir e E M tM H SS HHOM COMTMUHa V E M T IO m )
C ^ a D U H E T M M ACTUAL
JFUA
UJJABOND
MONTH
EE^bu do et M B actual
bM ran tm m ram
LEHMAN 02097
emusFSIeUmbErSusaSruyHmH1A9R89Thirerals
Carrent Hontb
lear-To-Date
Act Bud Var
Act Bud Var
1STPRODUCTREVERSE(SH)
2,570596 11,,52752978836
49177
211,,,772172867433795612e 562
(167168) ((21(1456117276))) (65)
TTTTCTTaaaaaalallllllceecpcc-------fHHCGGUfriaSrhinaesleadednPtgensrtiaoonHriieCtnhaesed.. Scadi Barite
3251,,,,12358193283861436749568
5,171171 1321,,,,2445526153962626
27969 ((((22331763424948683))))
7,534 7,562 32 ContinuingOper.' 14,286 14,957 (671)
9.38 ( 936 Clap
. 2,238 6 2,238
8,464 7,562 962 Total Remue
*
16,524 14,957 1,567
TOESS01D(H)
1138t5241,,,,,,,,,,,,,,61667887952466359126896
117747113,,,,,,,6621156668669466164666
((116,,(,(218455689514929)))) (2,(88633161))
TTaallcc-- ICSrudPeiniahedGoods TTTaaalllccc--- GGHarheleaengntaHtn BTCalaalrcpite-- HEiinsdtrtoonr Case.
21218273651,,,,,,,42262532131787811263635
21136737344,,,,,,,4566626867624843868568
((27,,((67677182284584791599)))) (2,247)
51,,546 51,775 (235) ContinuingOper.
94,791 166,582 (11,791)
21,,726 6 21,726 Clap
54.686 8 54,,686
73,,266 51,775 21,491 Total TonsSold 149,477 186,582 42,,895
REALIZE!IQRS[5/TOI]
225167682796176654 177
211115965275253356 154
-5((286211179638185)) BTTTTTTCaaaaaalaallllllrccccccpite------- HGGHCESSriarhinuseleaddePtnrgensitonaoniHrathnCeadseG.oods'
112516917889854831665
1219597974369758 161
516121951945292)
146 145 1 ContinuingOper.
151 146 11
43 0 43 Clap
41 6 41
11C 145 [29] AverageBealiration 111 148 (29)
LEHMAN 02098
Industrial Hierais
Tonnage Operating Statistics February 1989
Current Month Actual Budqet Var.
13,848 1,852 603
-
1,235 5,663 1,849 12,986 1,602
18,900
1,684 1,333
673 7,187
7,029 2,717
16,592 1,100
(5,052) 168
(730)
(673 (5,952) (1.366)
(868) (3,606)
502
.
Crude Mined
Talc
Yellowstone
Beaverhead
Antler
Alpine
Troy
Hamm
Hammondsvlle - WMI
Ludlow
- WMI
California - WMI
_____ Year-to-Date Actual Budget Var.
31,125 3,422 1,765
-
1,235 11,356 4,247 25,666 2,456
37,800 3,368 2,666 1,346 14,398 13,974
5,434 33,184 2,200
(6,675) 54
(901) (1.346)
(13,163) (2,618) (1.187) (7,518)
256
39,638 57,215 (17.577) Total Talc Mined
81,272 114.370 (33,098)
8,051 8,991
-
2,927 1,133 3,689 2,731 1,288 11,196 1,134
-
6,208 1,123
890 9,688
300 3,147 1,303 4,541 3,000
1,833 14,067
1,100
160 7,047 1,543
7,161 (697)
(300) (220) (170)
(852) (269) (545)
(2,871) 34
(160)
(839) (420)
Mill Production
Talc
Three Forks - Crudes
- Finished Goods
Brownsville - Crudes
Grand Island
Alpine
Chester
Johnson
West Windsor - WMI
Ludlow
- WMI
California - WMI
Houston
Ghent
Malaga
8,421 20,393
-
5,958 2,447 8,396 5,168 2,444 22,764 1,991
-
12,163 2,185
7,170
19,376 400
6,294 2,606 9,082 6,000
3,666
28,134 2,200
280 13,664 3,086
1,251
1,017
(400) (336) (159) (686) (832)
(1.222) (5.370)
(209) (280) (1.501)
(901)
48.471 48.619
(148) Total Talc Milled
92,330 101.958 (9,628)
2,783
-
2,500 1,240
283 (1.240)
Barite Cartersville
Houston
5,094 5,000
94
- ' 2,480 (2,480)
2,783 3,740
(957) Total Barite Milled
5,094 7,480 (2,386)
84 '
.
Clay 84 Sandersvllle - Mistron Cascade 165
165
GG-Tonnage:1
`
,,_ --
LEHMAN 02099
Industrial Minerals
Sales Tons by Producing Location February 1989
Current Month Actual Budqet Var.
8,051 9,264
-
2,625 1,185 3,807 2,815 1,552 11,370 1,277
-
* 5,-746 1,008
890 9,736
300
-
3,316 1,212 4,546 2,771 1,833 14,067 1,100
160 7,047 1,543
7,161 (472) (300)
-
(691) (27
(739) 44
(281) (2,697)
177 (160) (1,301) (535)
Talc
Three Forks - Crudes
- Finished Goods
Brownsville - Crudes
S. Plainfield
Grand Island
Alpine
Chester
Johnson
West Windsor - WMI
Ludlow
- WMI
California - WMI
Houston
.Ghent -- - - ---
Malaga
______Year-to-Date Actual Budqet Var.
8,421 18,809
-
7 5,944 2,470 8,304 5,312 2,711 21,456 2,106
11,-580 2,211
7,170 18,564
400
5,981 1,938 8,956 5,289 3,666 28,134 2,200
280 13t664
3,086
1,251
245 (400)
7
(37) 532 (652)
23 (955) (6,678)
(94)
(280) (2;084)
(875)
48.700 48,521
179 Total Talc Sold
89,331 99,328 (9,997)
2,809
-
2,240 1,240
569 (1,240)
Bari te Cartersvilie Houston .
5,373
.-
4,860
513
2,480 (2,480)
2,809 3.480
(-671T Total Barite SoTd
'
` 5,373 "" 77340"' H967)
Clay
30
30
Sandersville - Mistron Cascade
85
85
GG-Tonnoge;2
LEHMAN 02100
Cyprus Industrial Minerals Corporate Cost Sunnary February, 1989
$M
Current Month Actual Budget Var
Year-to-Date Actual Budaet Var
235 290 (55) President
440 581 (141)
Marketing/Sales
19 16
3 VP Marketlng/Sales
42 32 10
70 91 (21) Paper Sales
158 181 (23)
46 64 (18) Industrial Sales
114 128 (14)
23 35 (12) Cos, Pharm, Food Sales 59 71 (12)
9 28 (19) Int'l Sales
26 56 (30)
26 25 96 103
79 10 11
1 Marketing (7) Product Development (2) QA/Product Safety (1) Product Safety
43 50 (7)
199 205
(6)
14 17 . (3)
20 22 (2)
53 59 (6) Sales Services
126 119
7
THZ)359 441
Total Marketing & Sales 801
88 "T)
10 20 32 46 (22) 4 20 75
56 62 27 38 63 62
77 90 71 ___0
(10)
(W) (26)
1SD)
(6) (ID
1 (0) 9 71
Operations VP Operations Engineering Resource Development
Total Operations
Control1er Human Resources Depredation Control Report Limestone Other
24 39 64 93 (58) 8 30 "40
122 124 80 76 126 124 15 . 14 19 0 68 ___0
(15) (29) (66)
TITO)
(2) 4 2 1 19 68
847 (778)
970 (778)
(123) 0
Total Before Chg-Outs Monthly Charge-Outs
1,701 1,940
(1,558) (1,558)
(239) 0
69 192 (123) Total After Chg-Outs
143 382 (239)
The President's department was $55M under budget for the month primarily due to lower miscellaneous expenses ($44M).
The Sales and Marketing departments were $82M below budget primarily due to lower salaries and benefits ($52M1 and lower travel expense ($52M) partially offset by higher outside services ($18M) and higher office rent ($21M).
The Operations departments were under budget by $50M primarily due to lower outside services ($24M) and lower miscellaneous expense ($19M).
The negative Resource Development expense represents budgeted costs charged out to the mining locations in excess of actual expenses.
Costs for the previously sold limestone operation were for workers compensation, medical and dental expenses.
Other includes a $50M provision for talc litigation expanses determined to be uncollectable from insurance carriers, and $21M of 1987 property taxes for the sold Los Angeles laboratory.
LW C orp '-ast; 1
LEHMAN 02101
Current Month Act Bud Var
315 405 9) 16 - 16 12 50 (38) (3) - (3) - --
- --
- --
34D 455 (115)
CYPRUS INDUSTRIAL MINERALS
CAPITAL EXPENDITURE SUMMARY FEBRUARY 19B9
$M
Talc - Yellowstone - Three Forks
- Grand Island - Alpine
.
- Beaverhead/Alder
- Antler
- Other
Total Talc
Year-To-Date Act Bud Var
317 805 (488) (10) 85 (95)
14 110 (96) 4 10 (6) - 5 (5)
- --
- --
325 TT5 " (69)
10 30 --
___ 10 ___ 30
(20) (20)
89 -
___ 89
100 (11) -
100 U S )
Green Mountain - Talc Johnson Chester
Total Green Mountain
Windsor Minerals Western Source,Inc. Total Windsor Minerals
19 ___ 19
136 -
136
60 (41) 10 (10) 70 TsI)
200 (64) --
200 (64)
(3) 12 ____ 9
13
-
1
- (3) - 12
____ 9
20 (7) 10 (10)
--
-1
Barite - Cartersville - Houston
Total Barite
Corporate Ghent Malaga Clay
75 15 ___ 90
8 3
-
1
83 8
___ 91
195 240 810
-
(8) 7
___ l i )
(187) (237) (810) 1
462 615 (153) Total Capital Expenditures
582 2,621 (2,039)
- Yellowstone 's expenditures were for the small particle sorter and the bulk anfo system. The budgeted capital was for a loader and a haul truck.
- The capital spending at Three Forks was primarily for improvements to the crude loading area.
- Grand Island's expeditures related to improvements to the crude unloading area and a crude storage shed. The budgeted expenditures were for the installation of the air classifier mill.
- Johnson's spending was primarily for Troy float plant improvements and for computers.
- Windsor's spending was associated with the rotary dryer and product silos at the Columbia mill.
- Barite expenditures primarily related to the installation of an ACM at Houston.
- Budgeted Malaga expenditures are related to mine development which will actually take place later in the year.
- Budgeted Ghent expenditures are for the computer installation and mill improvements that will be completed in future months.
LW -CaptxpS:)
LEHMAN 02102
CORRKST ASSETS
Cub Receleablei IUTentorf-predoct Inventorj-ISS Prepaid
Lett) CIlMEir LIABILITIES
3/T Eotei payable i deferred
Accounts payable Accrued liabilities Tarei payable Dirideadi payable
BET K0RE11G CAPITAL
S0B-C8RAEET ASSETS
Deferred charges Property, plant A eyoipient Other assets
BOB-CORWIT LIABILITIES
Longten debt Deferred tar Other
TOTAL CAPITAL EKPLOTE0
cm
CAPITAL ERPL0T8D mSUlRl 28, 1889
tin 11 1129 (115 1541 1548
1118
1189
CLAT BAUTE TALC CAEEl ETE GIBET HALAGA IlTEREATIOIAL 80
1127 IIID80I
'
COITIIDIEG DISC01TIIUID
8128 OPERATION OPERANDES
IISTERI TOTAL
TOTAL
TOTAL
7 2,691
2SS 117 48
9 1,112 1,512
E51
28 6,845 4,478 1,471
27
7 1,777 1,182
578 6
1,854 4,826 5,584
465 868
688 162 621
9 414
15 2,221
121
486 1,715
144 19,221
581 71 1(,118
18
149 921
64 4,440
1 79
1,(15
2,221 29* 19,258
16,118 4,448 i,n
m (79IJ
mi (181
(T) (51 (1551 (14)
U,1H) (191) (428)
(580 (152)
(41)
(1,188)
(SU) (1,189)
. (1411 (157) (H)
(2)
1,989 1,881 11,981 2,978 8,579 1,118
(151) (151)
(18)
(1181 (158)
(H) (5,668)
11 (5,647)
(411 (1,492) (181) (2D (1,917) (1,165) (5,882)
ID (1,896)
19
4 (4,887|
(19). (4,786)
88
98
(4,115) 1,115
258 28,888
(1,142)
27,666
61 26 248 1(1 (181) 185 2,(26 6,1(8 21,211 17,481 4,455 4,822
4 1,454
92 9,12B 1,149 24,118
1,214
9,617 BS,550 1,456
9,617 85,558 1,456
(81 4,251
(14] (656) ( 0 9,2(1 12,726 19,868
(245) 12,686
(18) 6,847
1,558
ID (814) 16,568
8 2 (244)
(1,777)
1,494 121,411
(85) (1,227)
8 (244) (1,862)
122,281
* Include coiptny (114, Tboipion le iim and MSI, Earcan Barge
LEHMAN 02103
CYPEIIS INDUSTRIAL MINERALS PRODUCT INVENTORY ANALYSIS
FEBRUARY 1989
INVENTORY LOCATION
BALANCE 01/31/89
CRUDE
TONS
VALUE
S/TON
YELLOWSTONE BEAVERHEAD ALDER ANTLER TROY
SUB-TOTAL
9.635 427
6,392 5,998 75,242 97, b94
4 9 2 ,bOl 39,565
328,025 312,927
895.071 1,888,189
51,13 92,66 51,32 52,17 9,24 19,12
JOHNSON CHESTER CARTERSV1LLE HOUSTON WESTERN SOURCE COLUMBIA WEST WINDSOR THREE FORES GRAND ISLAND ALPINE GHENT *
SUB-TOTAL
8,34b 3,5b2 9,352 7,833 l,b b 9 5,347 3,755 24,345 1,558 14.602 60,732 141,101
141,997 28,280 572,628
756,813 22,070 41,283
133,258 1,278,061
200,249 1,412,486 4,998,034 9,585,137
17,01 7,93
61.23 96.62 13,22
7,72 35,49 52,50 128,53 96,73 82,30 67,93
TOTAL CRUDE
238,795 11,453,328
47.96
FINISHED GOODS
JOHNSON CHESTER GHENT CARTERSVILLE HOUSTON ALPINE THREE FORKS GRAND ISLAND COLUMBIA WEST WINDSOR WESTERN SOURCE WAREHOUSES
2,940 411
3,549 728 0 705
l,b 4 5 352
3,lb4 2,135 1,220 10,200
440,000 22,494 767,823 104,161
0 172,303 193,20b
65,360 77,600 428,456 50,965 2,258.728
149,66 54,73
216,35 143.08
0,00 244,40 117,45 185,68
24,53 200,68
41,77 221,44
TOTAL FINISHED GOODS 27,049 4,581.096
169,36
TOTAL INVENTORY
2 b 5 ,844 16,034,422
60,32
ADJUSTMENTS)
D1NTA ( EST, I
623.000
CLAY
430,000
ADJUSTED TOTAL
17,087,422
* INCLUDES ELIMINATION ENTRY
BALANCE 02/28/89
TONS
VALUE
S/TON
12,093 486
6,453 5,851 70,515 95,398
623,046 45,033
331,168 305,247 647,420 1,951,914
51,52 92.66 51,32 52,17
9,18 20.46
7,939 4,184 9,183 7,779 2,137 5,228 4,848 16,733 2,257 13,987 51,785 126,060
140,953 56,036
589,585 799,058
28,259 45,252 147,429 888,618 243,966 1,363,646 4.560,902 8.B63.704
17,75 13,39 64.20 102,72 13,22
6,66 30,41 53,11 106,09 97,49 88,07 70,31
221,458
10,815,618
48,84
2,856 293
4,376 702 55 649
1,446 730
2,749 1,330 1,077 9,908
26,171
247,629
439,549 18,349
943,441 103,857
9,341 158,616 169,833 135.546
71,780 318,138
42,475 2,213,680
4,624,605
15,440,223
153,90 62.62
215,59 147,94 169.84 244,40 117,45 185,68
26,11 239,20
39,44 223,42
176,71
62,35
623,000 255,000 16,318,223
VARIANCE
TONS
VALUE
S/TON
2,458 59 61
(147)
(4,727) (2,296)
130,445 5,468 3,143 (7,680)
(47,651) 83,725
0.40 0,00 0.00 (0.00)
(0,06) 1,34
CM CM J3
1407)
(1691 (541 468 (119)
1,093 (7,612)
699 (615) (8,947) (15,041)
(1,044) 27,776 16,959 42,245
6,189 3,969 14,171 (389,443) 43,717 (48,840) (437,132) (721,433)
0,74 5,4b 2,97 fc.10 0,00 0,93 (5.08) O.bl (20,44) 0,7b 5,78 2.38
(17,337) (637,708)
0.88
(841 (118) 827
(26) 55 (56) (1991 378 (415) (805) (143) (292)
(451) (4,145) 175,618
(304) 9,341 (13,687) (23,373) 70,186 15,820) (110,318) (8,490) (45,048)
(878)
43,509
(18,215) (594,199)
4,24 7,89 (0,75) 4,87 169.S4 (0,00) (0,00) (0,00) 1,59 3B.52 (2,34) 1,98
7,34
2,04
LEHMAN 02104
I
I
CYPRUS INDUSTRIAL MINERALS
PRODUCT INVENTORY ANALYSIS
I FEBRUARY 19B9
I|INVENTORY LOCATION
" crude
IONS
BALANCE 02/28/88
VALUE
S/TON
I YELLOWSTONE I beavebhead ALDER '
ANTLER
I[ trot 1 SUB-TOTAL
I [JOHNSON |CHESTER ICARTERSVILLE .HOUSTON
I [ western SOURCE COLUHBIA IWEST WINDSOR
I [THREE FORKS , [GRAND ISLAND
ALPINE ,S . PLAINFIELD
I GHENT * 1 SUB-TOTAL
17,762 317
4.160 1.561
1.165.288 37.790
256.984 86.116
2 3 .BOO 1.546.176
65.61 119,21 61.7B 55,17
64.97
B, 176
350.229
42.84
17,120 1.198 7,939 B9
18,833 53,355
1,080.389 140,270
1,333,645 16.692
2.643.155 5.564.560
63,11 117,09 168.01 187,55 140.35 104.29
[TOTAL CRUDE
I FINISHED GOODS
I [JOHNSON [CHESTER IGHENT
I rCARTERSVILLE HOUSTON ' alpine
THREE FORKS
I [grand ISLAND |S, PLAINFIELD
ICOLUMBIA rtfEST WINDSOR
I WESTERN SOURCE 'warehouses
77,155 7,110,756
92.16
N/A 751
529 2,467
410 556
B92.580 180,559
169.332 379.596 83.096 214,402
N/A 240.42
320.10 153.87 202.67 385,62
7,329 1,897 . 37 2
258.89
I [TOTAL FINISHED GOODS . TOTAL INVENTORY
12.042 89.197
3,816,937 10.927,695
316.97 122.51
I 'ADJUSTMENTS! DINTA (E S I.)
I OAY 'ADJUSTED TOTAL
* INCLUDES ELIIflNATION ENTRY
I
577.025 11.504.720
BALANCE 02/28/89
IONS
VALUE
$/T0H
12.093 486
6.453 5.851 70,515 95.398
623.046 45,033
331,168
305.247 647.420 1,951.914
51.52 92.66 51.32 52,17
9.18 20.46
7.939 4.184 9,183 7,779 2,137 5.228 4,848 16,733
2.257 13,987
140.953 56.036
589,585 799,058
28,259 45.252 147.429 868.618 243.966 1.363,646
17,75 13,39 64.20 102,72 13.22 8.66 30.41 53.11 108.09 97,49
51,785 126.060
4.560.902 B.63,704
88.07 70,31
221.458
10.815.61!
48.84
2.856 293
4.376 702 55 649
1.446 730
2.749 1,330 1.077 9.908
26,171
247.629
439.549 16.349
943,441 103.857
9,341 158.616 169.633 135.546
71.780 318.136 42.475 2.213.680
4,624,605
15,440.223
153.90 62.62
215.59 147.94 169,84 244.40 117,45 185.68
26.11 239.20
39.44 223.42
176.71
62.35
623.000 255.000 16.31B.223
VARIANCE
TONS
VALUE
$/TON
(5.669) 169
2.293 4.290 70.515 71,598
(542.242) 7.243
74,184
219.131 647.420 405,736
(14.08) (26.55) (10.45)
(3.00) 9.18 (44.50)
7.939 4,184 1,007 7,779 2,137 5.228 4,848
(387) 1.059 6.048
(89) 32.952 72,705
140,953 56.036 239.356 799.058 28,259 45.252 147,429 (191,771) 103,696 29,801 (16.692) 1,917,747 3.299.124
17.75 13.39 21.37 102.72 13,22 8.66 30.41 (10.00) (8.99) (70.52) (187.55) (52,27) (33.98)
144,303 3,704.860
(43.32)
2.856 293
4,376 (49) 55 120
(1.021) 320 (556)
2,749 1.330 1.077 2,579
439,549 18.349 50.661 (76.702) 9.341
(10.716) (209,763)
52.450 (214.402)
71,780 318,138 42,475 316.308
14.129
807,668
158.432 4.512.528
153.90 62.62 215.59 (92.48) 169.84 (75,70) (36.42) (16.99) (385,62) 26.11 239.20 39,44 (35,46)
(140,26)
(60,16)
LEHMAN 02105
CYPRUS INDUSTRIAL MINERALS MANPOWER REPORT FEBRUARY 1989
Location
Salaried Actual Budget
Corporate
President" Sales/Marketing Operations HR & Safety C o n tro lle r
Total Corporate
22 67 60 13 11
35 15 --1'3
100 91
Talc U.S. Operations
Alder Alpine Beaverhead Chester Grand Island Johnson Three Forks Western Source Windsor Yellowstone Eastern Operations Western Operations
Total U.S. Operations
1 6 2 3 4 6 10 9 41 7 4 8
101
1 6 3 4 4 7 11 -
45 7 7
8
103
European Operations
Ghent Malaga
Total European Ops Total Talc
31 --19
50
151
42 81 50
153
B a rite
C artersvi1le Houston
Total B a rite
87 22
10 9
Clay
Aiken Gleason Sandersvi 1le
Total Clay
--- 5--
1"
5-
TOTAL CIM
266 253
Hourly Actual Budget
0 0-
02
0-
--0
1
02
33 16 15 17 17 12 15 20 23 20 21 46 49 0-
58 56 128 120
00 ---
320 319
27 29 11141 14 31 43
351 362
40 37 31 8
43 45
52 ----- 52
446
-- _
'' -
409
Total Actual Budget Variance
22 67 60 13 13
35 15 --1--3*
100 93
0 7 0 (2) --'2
7
44 22 21 19 20 15 19 24 27 26 28 56 60
999 101 135 127
47 8' 1 8 421 422
58 71 111231 22
81 93 502 515
48 44 5 10
53 54
_ 57
57 -
712 662
0 1 (1) (4) (3) (2) (4) 9 (2) 8 (3) 0
(1)
(13) 1
(12) (13)
4 (5)
(1)
57 --
57
50
NOTE: *5 of February 28, 1989, there ^ere 7 casual equi valent full time employees. The control budget did not include any casual employees.
f<fMo taovvvr
LEHMAN 02106
CYPRUS INDUSTRIAL MINERALS Trade Accounts Receivable Monthly Report
February 1989
D ivisio n
Total
Current
01-30 Days
Past Due
31-60
61-90
Days
Days
Tate - CIM - Co. 329* 1f tc - Vermont - Co. 335* Barite - Co. 336 Clay - Co. 333*
$ 6,646,540 1,710,275 1,220,133 2,600,630
$4,543,603 1,366,664 668,557 1,198,492
$1,294,321 303,099 244,409 819,508
$273,128 20,227
250,759 216,548
$110,584 (212)
14,814 182,950
Total CIM Trade Receivable $12,177,578
$7,777,316 $2,661,337
$760,662
$308,136
Over 90 Days
Total Past Due
$424,904 20,497 41,594
183,132
$?,102,937 343,611 551,576
1,402,138
$670,127 $4,400,262
Total
Current
, 01-30 Days
100X
64 22
Days sales outstanding calculated on a ro llin g three-month average.
31-60 Days
6
Talc - CIM - Co. 329** Talc - Vermont - Co. 335 Barite - Co. 336 Clay - Co. 333*
Days Sales Outstanding
February
January February
1989
1989
1988
62.03 N/A N/A
71.52
65.58 N/A N/A
69.01
63.65 N/A N/A
77.94
Total CIM Days Sales Outstanding
64.13
66.45
67.84
Includes International Sales ** Talc ft B arite combined - Company breakout not available until March.
61-90 Days
3
CIM:B70B903Q2
Over 90 Days
5
CIK CUT - DIISIOK Of CTFRBS KIBES Incute Stattient February 1969
Carrest Konti Actual
Tear to Date Actual
SH S/Ton
SK S/Tod
SI 4 e
S44 [ill
930 2.562
3,892
45.45 .00
43.45 -0.64
42.81 136.33
179.14
Finished Goods Revenues erodes Revenues
2,261 0
Gross Product Revenues
2,261
Sales Discount 6 Couissions (231
Bet Product ReTueuei Other Revenues
2,238 2,987
Total Revenues
5,225
41.35 0.00
41.35 -0,42
40.92 54.62
95.55
26 1.27 Salaries 2te 11.72 lourlT Labor 73 3.57 Benefits 39 1.90 Payroll Taxes
34 1.66 Supplies 105 5.13 Kaiatenance &Repair 14 0.66 Hover 35 1.71 Fuel t Kater 30 1.47 Bays 11 0.54 Chemicals (121 -0.59 Freight
e 0.00 Outside Services 9 0.44 loyalties t property 60 2.93 Selling 4 adtinistrative
(2) -0.10 Taxes Other Than Ineou 139 6.79 Other
52 0.98
445 8.37 140 2.63 63 1.19 101 1.90 199 3.74 72 1.35
98 1.84 73 1.37
34 0.64 61 1.15 3 0.06 27 0.57
129 2.43 13 0.24 175 3.29
S01 39.12 Cash Costs 23 1.12 Charge-ins
1,685 34
31.70 0.64
B24 40.24 Total Cash Costs
1,719
32.34
40 1.95 Depreciation 42 Inventory Change
173 3.26 35
906 41.70
2,986
it r c iiK E
137.44
n K i a * * x
Total Expenses Operating Earnings
1,927 3.298
35.24 60.31
25,794
Tons Kined
70,636
20,475
Tons Killed
53,148
21,726
Tons Sold - Finished Goods 54,686
BOTE: BO C01TR0L BUDGET HAS CQEFUED TOE THE CUT QPERATIOHS DUE TO THE AinclFATED DISF0SITI0H OT THOSE OFEBATIOBS.
LEHMAN 02108
cim -ta lc
LEHMAN 02109
C yprus I n d u s tr ia l M in e ra ls CIM T a l c D i v i s i o n ( C o . 3 2 9 )
M o n th ly O p e ra tin g R e p o rt F eb ru ary 1989
M o n t h ( S H ) ___________
Actual Budget Var.
____________ Y - T - D (S M )
Actual Budget Var.
3382 3135
247
2933 2865 ___ 68
13105 8051
13135 ' 16303
14264 1190
12788 22590
PI
449 Revenue (Product) 270 Cost of Goods Sold
Operating Earnings
(1159) Tons Sold-F1n. Goods
6861
-Crude
347 Tons M illed
(6287) Tons Mined
6245 6124
121
5828 5580
248
27317
B421 28963 36312
26483 7570
28276
45180
417 544
HI
834 851 687 (8868)
U. S. Talc earnings were .2MM above budget, prim arily due to a 6,000 ton crude shipment to Nihon Mistron that was budgeted for January. Higher realizatio ns of finished goods were a resu lt of the sales mix and were offset
by higher unit costs.
February and year-to-date variances were as follows:
idget Operating Earnings
Realizations - Crude
- Finished Goods
Volumes
- Crude
- Finished Goods
Costs
Other Revenues
Feb.
68 (232)
65 493
3 (377)
227 247
Y -T -D
248 19
157 36
(4) (556)
221 121
LW 'MRS:7
LEHMAN 02110
Shipping Location
CURRENT MONTH ACT BUDGET VARIANCE
B40 756 447 393
17 0
929
3,382
877 93
519 423
0 S3 96B
2,933
137) 663 (72) (30)
17 (53) (39)
449
IIIiIIIl1
6,008 8,051 1,814 1,147
30 0
4,106
21,156
6,519 890
2,359 1,189
0 300 4,197
15,454
(511) 7,161
(545) (42) 30
(300) (91)
5,702
139.81 93.90
246.42 342.63 566.67
0.00 226.25
159.86
134.53 104.49 220.01 355.76
0.00 176.67 230.64
5.28 (10.59) 26.41 (13.13) 566.67 (176.67) - (4.39)
189.79
(29.93)
4IIIII1III
CYPRUS INDUSTRIAL MINERALS TALC SALES SUMMARY FEBRUARY IMS
YEAR TO DATE
ACTUAL
BUDGET
VARIANCE
REVENUE (9N)
Three Forks - F.G. Three Forks - Crude Grand Islan d Alpine M istron Cascade B row nsville - Crude H areh o u ses/O th er
T o ta l Revenue
1,658 810
1,010 816 48 0
1,903
6,245
1,686 643 935 671 0 68
1,825
5,828
(281 167 75 145
48 (68) 78
417
TONS SOLD
Three Forks - F.G. Three Forks - Crude Grand Islan d A lpine M istron Cascade B row nsville - Crude V areh o u ses/O th er
11,891 8,421 4,366 2,407 85 0 0,568
12,234 7,170 4,269 1,897
0 400 8,083
(343) 1,251
97 510
85 (400) 485
T otal Tons Sold
35,738
34,053
1,685
REALIZATIONS ($/T0N)
Three Forks - F.G. Three Forks - Crude Grand Island A lpine M istron Cascade B row nsville - Crude V arehouses/O ther
139.43 96.19
231.33 339.01 564.71
0.00 222.11
137.81 B9.68
219.02 353.72
0.00 170.00 225.78
1.62 6.51 12.31 (14.71) 564.71 (170.00) (3.68)
Average R ealization
174.74
171.14
3.60
Note: Varehouae r e a l i z a t i o n s a re s tro n g ly in flu e n c e d by the s i x o f sh ip p in g lo ca tio n s due to th e f r e ig h t component included in sa le s p ric e .
LEHMAN 02111
CIK TAlC - DIVISMI) D CTFRS HIDES
Iacote Statuent Februar; 1989
Cnrreat Koutb Actual Current Booth Budget Variance
Tear to Date Actual Tear to Date Budget Variance
SH
2.636 756
- U2)
S/Toq
281.38 93.98 -8.57
SB
2.787 14E 0
S/OD 8/Ton
195.39 122.69
0.08
5.91 Finished Goods Revenues * -28.79 Crudes Revenue "
-0.57 Sales Discounts l Couissions
$K
5.481 810 (2EI
S/Ton
199.91 9E.19 -0.73
$K S/Toa S/Ton
5.117
711 0
.193.22 93.92 0.00
6.69
2.26 -0.73
3.382 159.8E 242 11.44
2,933 15
189.79 -29.93 Ret Product Revenues *** 0.97 10.47 Other Revennes
E.245 174.74 251 7.02
5,828 171.14 30 0.88
3.60 6.14
3.E24 171.38
2.948 190.7E -19.4E Total Revenues "*
E.49E 181.77 5,858 172.03 9.74
185 45E
184 El 137 110 118 127 14 149 54 243 194 E 5 1 1E2 99 54
4.9E 21.52 4.91 2.88 E.47 5.19 5.57 5.99 8.EE 7.03 2.55 11.47 9.IE
0.2B 0.24 0.05 7.E5 4.E7 2.55
117 7.E3 -2.E8 Salaries 540 35.23 -13.71 Hourljr labor 231 15.07 -10.IE Benefits
0 0.00 2.98 Payroll Taxes
115 7.50 -1.04 Supplies 135 8.81 -3.E2 Maintenance i Repair 115 7.50 -1.93 inter 131 8.55 -2.55 Fuel i later 19 1.24 -0.58 Explosives 1E1 10.50 . -3.47 Bags
43 2.81 -0.2E Chenicali 197 12.85 -1.38 Freight 115 7.50 1.E5 Outside Services
25 1.E3 -1.35 Rail Car Expense 0 0.00 0.24 Insurance 0 0.00 0.05 Royalties 4 property
51 3.33 4.32 Selling 4 adiinistrative
9 6.16 -1.59 Property Taxes 1E0 10.44 -7.89 Other
21E 983 18E 124 2E8 2E0 208 307 44 . 308 92 498 325 28 11
8 220 200 104
5.78
2E.2!
4.98 3.32
7.17
E.95 5.51
8.21
1.18 8.24
2.4E 13.32 8.E9 ' 0.75
0.29 0.21
5.88 5.35 2.78
23E
1.081 4E1 0 233 272 231
263 37 321 85 393 232 50 0 0
102 192 284
6.58
38.16 12.86
4.00 6.50 7.59 E.44
7.34 1.03 8.95
2.37 10.96 6.47
1.39 0.00 0.00 2.85 5.3E 7.92
-0.81
-3.86 -7.89 3.32 0.67 -0.63 -0.93
0.88 0.14 -0.72
0.09 2.36 2.22 -0.65 0.29 0.21
3.04 -0.01 5.14
2.199 474
103.79 22.37
2.251 146.8E -43.0E Cash Costs I 474 30.92 -8.55 Charge-ins
4.388 117.38 948 25.3E
4.473 948
124.7S 26.45
-7.41 -1.09
2.E73 12E.17
2.725 177.78 -51.El Total Cash Costs 1
5.33E 142.73 5.421 151.23 -8.50
213 ' 491
3.377
18.85 159.E2
178 (23)
2.801
11.El 1E.36
-1.56 Depreciation Inventory Change
-2.74 Total Exptnits **'
- 42E 11.48 E13
E.375 178.38
356 (167)
5.610
9.93 164.74
1.4E 13.64
247 11.68
. SB
4.40 7.28 CIH TALC Operating Earnings" * 121
3.39
248 7.28 -3.30
16.303 13.135
21.1BE
8.051 13.105
21.156
22.590 14,138
15.328
1.190 14.264
15,454
(6.2B7) Tons Mined (1.103) Tons Milled
36.312 28.963
5.858 Tons Frodnced t
37.384
6.861 Tons Sold - Crude **
8.421
(1.1591 Tons Sold - Finished Goods * 27.317
5.702 Total Tons Sold *** afetales
35.738
45.180 28,276
35,846
7.570 26.4B3
34.053
(8.868) 687
1.538
851 834
1.685
LEHMAN 02112
TBRSE FORKS KILL Incoie Stateient
February 1999
current Month Actual Current Month Budget Variance
Year to Date Actual Year to Date Budget Variance
$K S/Tou SH S/Ton S/Ton
SH
$/Ton
SK
S/Ton S/roD
BSZ 141.il
756 93.98 (12) -US
877 134.53 7.28 Finished Roods Revenue 1 93 104.49 -10.59 Crude Revenue " 0 0.00 -0.B5 Sales Discount ***
1,677 610 (191
141.03
96.19 -0.94
1,686
643 0
137.81 B9.6B 0.00
3.22 6.51 -0.94
1,596 113.52 8 .57
97 130.92 -17.40 Ret Product Revenue *** 15 2.02 -1.46 Other Revenues
2,468 42
121.50 2.07
2,329 120.03 30 1.55
1.48 0.52
1,60 114.09
965 132.95 -18.B6 Total Revenues ***
2,510 123.57 2,359 121.57 2.00
24 2.67
127 14.13 39 4.34 26 2.89 46 5.12 45 5.01 46 5.12
113 12.57 8 0.00 8 0.00
2 e.zz 6 0.67 24 2.67
19 2.11
30 3.10 -0.43 Salaries
121 12.49 1.64 Hourly Labor
53 5.47 -1.13 Benefits
37 3.82 -0.93 Supplies
41 4.23 0.88 Maintenance & Repair
59 6.09 -1.09 Power
46 4.95 O.L6 Fuel R later
107 11.04
1.52 Bags
0 0.00 0.00 Cbeiicals
2 0.21 -0.21 Outside Services
0 0.00 0.22 Insuranse
25 2.56 -1.91 Rail Car Expense
24 2.46 0.19 Taxes Other Than Incoie
60 6.19 -4.06 Other
51 2.50
253 12.41 68 3.33 60 2.94 75 3.68 109 5.34
120 5.68 239 11.72
2 0.10 0 0.00 4 0.20
2B 1.37 48 2.35
46 2.26
60 3.10 -0.60
241 12.44 -0.03
105 5.42 -2.08 74 3.82 -0.88
83 4.26 -0.61
119 6.14 -0.80 96 4.95 0.93
213 10.99 0.73 0 0.00 0.10 4 0.21 -0.21 0 0.00 0.20 50 2.58 -1.21 48 2.48 -6.12
117 6.04 -3.78
517 57.50 196 21.BO
607 62.65 -5.15 Kill Cash Costs t
196 20.23
1.57 Cbarge-ins
1,103 392
54.09 19.22
1,210 392
62.45 20.23
-8.36 -1.01
713 79.30
603 B2.89 -3.5B Total Cash Costs 0
1,495 73.31 1,602 82.68 -9.37
8* B.90 866
81 8.36 0.54 Depreciation 353 Inventory Change
159 7.80 957
159 8.21 -0.41 739
1.65) 118.00
1,237 166.96 -48.96 Total Expenses ***
2.611 128.54 2,500 128.84 -0.29
(55) -3.91
( 252) -34.01 30.10 Operating Earnings ***
HOD -4.97
1141) -7.27 2.29
.991
9,688
(697) Tons Hilled 4
20,393
19,376
1.017
6.00B 8,051
6,519 890
(511) Tons Sold - Finished Goods* 21,B91
7,161 Tons Sold - Crude**
8,421
12,214. 7,170
13431 1,251
14,059
7,409
6,650 Total Tons Sold***
20,312
19,404
908
3,183
3,217
(34) Transfers to larebouse
8,261
6,330
1,931
LEHMAN 02113
Three Forks Hill
Analysis of Inventory Change For the Two Months Ended February 28, 1989
Inventory 1/1/89*. Crude at the mine - Yellowstone Crude at the mine - Beaverhead Crude at the mine - Antler Crude at the mine - Alder Crude at the m ill Finished goods Total
Inventory 2/28/89: Crude at the mine - Yellowstone Crude at the mine - Beaverhead Crude at the mine - Antler Crude at the mine - Alder Crude at the m ill Finished goods
Total Decrease (increase) in Inventory
Crude transferred out: Alpine m ill Grand Island m ill
Freight
Product transferred to warehouses
To zero mine costs
Inventory change
$
292,924 24,097
301,721 298,762 1,420,562 132.413 2,4?04Z5
Tons
27,334 222
5,638 6,059 22,387 1.065 62,705
623,046 45,033
305,247 331,168 888,618 169,832
2.3f>2.944 107,535
36,490 486
5,851
6,453 16,733
1,446
(141,560) (394,980)
166,000
(970,490) 2,190,000
956.505
968 6,024
8,263
S/Ton
10.72 108.55
53.52 49.31 63.45 124.33
17.07 92.66 52.17 51.32 53.11 117.45
146.24 65.57
117.45
i
) nvAnal:3
LEHMAN 02114
gsard islaid Kin Incoie Stateleit.
Febrnary 1989
Entrent Hoatti Actual Cnrrent Honth.Bndget Variance
Tear to Date Actual Tear to Date Budget Variance
SH S/ton
SH S/Ton SfTon
$H
S/Ton
SH
S/Tfln 3/Ton
7 244.42 e 8.(8
e 8.(8
51! 228.81 28.41 finished Goode Revenue 8.88 8.80 Crude Rereme 8 e.ee 0.08 Sales Dliconnt
1,012 8 (2)
231.79
8.(8 -(.44
935 219.82 12.77 8 0.80 8.00 0 0.00 -0.44
447 244.42 2 .M
519 .
228.81 8.88
28.41 Net Product Reroute 1.10 Other Revenues
1,818 231.33 4 8.52
935 219.82 0 8.0
12.31 0.92
449 247.52
519 228.81 27.51 Total Revenues
1.814 232.25
935 219.02 13.23
f 3.42 29 9.91 1 3.42 22 7.52
11 3.74
28 9.57 31 18.59
2 8.88 28 9.57 e 8.88
2 8.48 e 8.00 e 8.88
3 1.82 3 1.02 5 1.71
12 3.81 -0.40 Salaries
43 13.44 3.74 Hourly Labor 14 5.89 -1.47 Benefits 18 5.72 1.80 Supplies
11 3.58 0.24 Kaiatenance Repair 19 4.84 3.53 Power 21 4.47 3.92 Fuel & Hater
41 13.03 -4.15 Bags 22 4.99 2.58 Cheilcala 8 8.00 8.00 Freight 5 1.59 -0.91 Outside Services
8 0.88 8.00 Insurance 8 8.88 8.00 Royalties R property
8 0.00 1.(2 Selling R adiiaistrative
3 0.95 8.(7 Taxes Other Thao lncoie 4 1.27 8.44 Other
21 3.52
83 13.93
23 3.84 40 (.71 23 3.84 28 4.78 44 7.39 53 8.90 43 8.22 8 0.08
3 8.58
8 0.00 8 0.00
7 1.17
4 1.81 9 1.51
24 3.B1 -8.29 B4 13.44 8.27 32 5.88 -1.22 3( 5.72 (.99
21 3.34 0.52 39 4.(4 -1.34 43 '4.83 0.55
82 13.83 -4.13 43 4.83 1.39 0 8.88 0.00
11 1.75 -1.24 8 0.(0 0.00 8 0.(8 0.08
0 8.(8 1.17
4 8.95 0.05 9 1.27 8.24
288 71.84 71 24.24
215 49.32 2.74 K ill Cash Costs *' 71 22.54 1.70 Charge-ins
389 45,29 142 23.83
438 49.32 -3.03 142 22.54 1.27
279 95.32
284 98.98 4.44 Total Cash Costs **
531 89.12
572 90.SB -1.74
14 4.78 8
14 5.(8 -8.30 Depreciation 122 Inreotory Change
2B 4.70
33 5.24 -0.54
203 , 281
293 141.52
424. 179.74 -18.22 Total Expenses 1
742 174.53
BB4 287.54 -33.81
154 84.88 tfHISBig (E lK tlll
2,927
95 48.27 45.73 Operating Earnings * *aa**a*a llitM It
3,147
( 220) Tons Produced **
252 57.72
49 11.4B 44.24
BttUlIttk a ***U**fCIL m iiift ****
5,958
4,2
(334)
1,814
2,359
(545) Tons Sold '
4,3(4
4,249
97
734
957
(221) Transfers to larehoue
1,4(4
1,712
(1(9)
LEHMAN 02115
Grand Island Hill Analysis of Inventory Change
For the Two Months Ended February 28, 1989
Inventory 1/1/89: Crude at the m ill Finished goods
Total
Inventory 2/28/89: ' Crude at the m ill
Finished goods
Total
Decrease (increase) in inventory
Crude transferred In Product transferred to warehouses F re ig h t
.Inventory Change
$
110,537 166.173 276,710
243,966 135.546 379,512
(102,802) 394,980 (297,831) 209,000
203,347
Tons
935 764 1,699
2,257 730
2,987
$/Ton
118.22 217.50
108.09 185.68
6,024 1,604
65.57 185.68
InvAnol :2
LEHMAN 02116
ALEM KILL Income statement ' IBSDAR 1989
Current Month Actual Current Mouth Budget Variance
SM S/TOB
S/Too S/Ton
191 142.61 e e.ee
421 155.76' -11.11 Finished Goods Revenue 0 0.00 0.00 Sales Discount
191 142.61 18 15.69
421 155.76 -11.11 Bet Product Revenue 0 1.00 15.69 Other Revenues
411 158.11
421 155.76 2.56 Total Revenues *
11 11
11 9 21
12 11 9 24 8 1
11 5
11.47 27.16 9.71
7.94 28.18
28.24 11.47 7.94 22.95 0.00 8.88
8.88 8.88 4.41
15 11.51 -0.04 Salaries
26 19.95 7.41 Sourly Labor
11 9.98 -0.27 Benefits
12 9.21 -1.27 Supplies
9 6.91 13.39 Maintenance l Repair
21 16.12 12.11 Pover
17 13.05 -1.57 fuel 6 later
11 9.98 -2.01 Bags
21 16.12
6.81 Chemicals
0 0.00 0.00 Freight
1 0.77 0.12 Outside Services
8 0.00 0.88 Insurance
1 0.77 0.12 Taxes Other Than Income
1 2.10 2.11 Other
175 154.46 65 57.17
152 116.65 65 49.88
17.80 Mill Cash Costs " 7.48 Charge-ins
248 21!.81
217 166.54 45.29 Total Cash costs **
11 9.71 166
9 6.91 2.B0 Depreciation 128 Inventory Change
417 161.56
154 297.71 65.81 Total Expenses *
HI 1,111
-5.23
69 1,181
58.01 -61.26 Operating Earnings * 1170] Tons Produced **
1,147
1,189
( ] Tons Sold * _
44 23 21 Transfers to larehouse
Tear to Date Actual Tear to Date Badget Variance
$K
S/Tou
SH
S/Ton S/Ton
820 140.67 (41 -1.66
671 151.72 -11.04 0 4.00 -1.66
816 119.01 5 2.08
(71 151.72 -14.71 0 0.00 2.68
821 141.09
671 151.72 -12.61
24 9.81 66 26.97
20 8.17 20 8.17 ' 30 14.71
51 20.84
11 12.67 15 6.11
16 14.71 0 0.80 1 0.41
1 0.41 2 0.82 9 1.(8
11 11.90 -2.09 51 19.57 7.48
25 9.59 -1.42 24 9.21 -1.04 19 7.29 7.42
42 16.12 4.71
14 11.05 -0.18 26 9.98 *1.85
42 16.12 -1.40 0 0.00 0.00 1 0.18 0.02 0 0.00 0.41 2 0.77 0.05 6 2.10 1.18
112 127.50 110 51.11
101 116.27 11.21 ne 49.88 1.24
442 180.61
411 166.16 14.47
22 8.99 265
18 6.91 2.08 121
729 102.87
574 102.58 0.28
92 18.22
97 51.11 -12.91
2,447
2,6(6
(159)
2,407
1,897
510
95 41 54
LEHMAN 02117
Alpine M ill Analysis of Inventory Change For the Two Months Ended February 28, 1989
Inventory 1/1/89: Crude at the mine Crude at the m ill Finished goods
Total
Inventory 2/28/89: Crude at the mine Crude at the m ill Finished goods
Total
Decrease in inventory
Crude transferred in Product transferred to warehouses Freight Credit for Australian crude damage
Inventory Change
$-
62,059 1,447,880
175.714
1,685,653
Tons
4,918 11,143
706
16,767
38,489 1,325,157
158.616
1,522,262
163,391
141,560 (21,508)
19,000 (37.000)
265,443
3,259 10,728
649
968 95
$/Ton 12.62
129.94 248.89
11.81 123.52 244.40
146.24 226.40
InvAnal :4
LEHMAN 02118
VELIOSTOKE SIS:
Production cosu February 198?
CurreD'. Sooth Actual Current Sooth Budget Variance
SK 5/Toe 5K S/O S/Tcn
il 1.81
21? 15.81
.. n 5.70
34 2.46 27 L.95
6 0.58 37 2.67 14 1.01 e 0.00 e 0.08
147 10.62 i 0.07
e 0.00 e 0.00 in -0.07 4 0.29
28 1.06 0.76 Salaries 306 16.15 -0.38 Hourly Labor
119 6.36 -0.56 Beaefits 20 1.06 1.40 Supplies
63 3.33 -1.38 Maintenance 6 Repair 0 0.48 0.10 rover 45 2.38 0.29 Fuel 19 1.01 0.01 Explosives
0 0.00 0.00 Cbenicals 1 0.05 -0.05 freight
33 1.75 8.87 Outside Services 0 0.00 0.07 Insurance 0 0.00 0.08 Royalties & property 0 0.00 0.00 Selling 8 administrative
55 2.91 -2.9B Taxes Other Than Incoae
8 0.42 -0.13 Other
Year to Date Actual Year to Date Indget Variance
Si
S/Toa
SH
S/Ton '/Ton
51 1.64 478 15.36 153 4.92 67 2.15 115 3.69
8 0.26 110 3.53 44 1.41
0 0.00 0 0.00
224 7.20 2 0.06 0 0.00
0 0.00
47 1.51 10 0.32
46 1.06 6.58
611 16.1c -0.81 237 6.27 -1.35 40 1.66 1.05 126 3.33 0.36 18 0.48 -0.22
98 2.38 1.15 3) 0.98 0.43 e 0.00 0.00
i 0.03 -0.03
68 1.80 5.46 6 0.06 0.06
6 0.00 0.00
6 0.00 0.00
116 2.91 -1.40
15 6.40 -0.08
194 42.89 118 8.52
698 36.93 5.96 Mine Cash Costs 118 6.24 2.26 Charge-ins
1.309 236
42.06 7.58
1.393 236
36.85 6.24
5.20 1.34
712 51.42
816 43.17 8.24 Total Cash Costs
1.545
49.64
1.62H
43.10
6.54
6d
ISSI)
4.77
66 3.43 1.27 Depreciation 1882) 0.00 Inventory Change
134 11.679)
4.31 133 (1.7621
3.52 0.79 0.00
153] -3.83
0 0.06 -3.83
t l l I l S B I C ttS tB tt a t s t f i f l i t a i i t f i n i B UBIVI!ES
Total Expenses
0 0.00
0 0.00 0.00
I t t l l t B I l Bt s a a i i i t S t t t B f t b tzB te tE t mpSaiBit
13.548 1.437
16.900 4.253
15.052) Tons Mined 6 Sorted 12.766) Tons Tailings hodoced
31.125 4.540
37.800 8.506
16.675) 13. 960)
15.335
23.153
(7.B18) Tons Mined
35,671
46,306
(10.635)
seid: To arrive at S/Ton - Tods Kited & Sorted as used
LEHMAN 02119
ESm lHSM kiki Production Costs
february 1989
errili". Houtb Attuai trmt Hob:h Budge: Variance
fear to Date f.ctual Yea: to Hate Budget Vanante
iH S/Toa SH Silvi S/toc
SE
S/Tou
SH
5/To: S/Tou
4.35 4! 15.(5
16 5.72 k? 15.56 4 2.16
K 3.24
3.00 fl fl.ee
e .0 t 3.24 0 fl.fl
fl. 54
f fl.fl
y 17.23
5 2.7fl
12 7,1? -2.27 alarm
16 5.26
44 25.13 0.33 Hourly Labor
102 29.31
18 lfl.65 -0.37 Beuefit,?
33 9.64
27 ie.es -fl.27 Supplies
62 15.12
lfl 5.84 -3.73 Haintetance 8 Repair
10 2.92
t 3.56 -fl.3? Pover
3 2.34
fl fl.A3 0.03 fuel 6 Hater
0 0.00
0 0.00 0.00 Bags
0 0,00
fl fl.flfl 0.0 Chejical?
. 6 0.00
0 0.00 3.24 freight
i! 3.21
12 7.13 -7.13 Outside Serum
0 0.00
fl e.ffl 0.54 Royalties 6 property
i 0.29
fl 0.06 0.00 Selliog 8 aislflistrative
0 .00
12 7. !3 10.1$ Taxes Other Thau lucoie
4s 11.15
2.38 0.32 Other
h 3.21
5 7.4i. `i. i
9. :; .2i 2.46
38 11.28 -1.64 57 16.9? 1.15 ?1 5.24 -3.fl 13 3.36 -1.5? 0 0.0? fl.ee 0 0.00 0,00
0 0.00 0.00 0 0.00 3.21
24 7.13 -?. L
0.00 0.29 0 0.0i e.AO 24 7.12 E.62 TJ 2.06 1.14
15; 85.35 31 16.74
145 85.10 -0.25 Hice Cash Costs 31 18.41 -1.67 Cuarge-ius
301 87.96 tl] 17.83
301 89.37 -1.41 61 16.11 -0.29
ne 102.55
175 104.51 -1.92 Total Cash Costs
362 105.79
352 '.07.48 -1.70
t 3.24 fiii
6 3.55 -fl.32 Depreciation 11821 Inyeutory Change
13 (3751
3.8
i; (3751
31&t -0.06
ili] -7.02
0 0.0 -7.02 Total Expenses
SESSRISES M* ** BEEFSICI
<1 fl.00
0 C.00 0.00
I I I I I liti ISEIIItl (issim i tt:t:i3i
HHHMHHIIII
1.551 0
i.S:
1.534 fl
1,584 IS3III31
168 Tous Kiaed 6 Sorted fl Tons Screenings Produced
2,4;2 0
168 Total ined S a in :::
3.42? 331131)1E
1.366 0
3.368 cia ttii:
54 6
54 I33EIE
LEHMAN 02120
usa m i
PrOdQTtLO Costi
Rebruary 1985
Corriti !icnth Actual Current Ronth Budget Variance
/TOU SH SI lot S/Ioc
A o.ec
e 0.00
t e.oc { 6.00 E 0.00
0 C.00
E 0.00
0 0.00 e 0.00 e 0.00 43 71.l 1 1.66 e 6.00 3 4.SS 0.06
0 0.00 6.00 Salaries
0 0.00 0.00 Hourly Labor
0 0.00 0.00 Benefits 1 0.75 0.75 Supplies 1 0.75 -0.75 Kaistesaace 6 Repair e 0.40, 6.00 Foier 6 0.00 0.00 cel 6 Vater
0 0.00 0.00 Bays . 0 0.00 0.0 Cheilcals 8 0.00 6.00 freight SC 42.01 29.30 Outside Services
0 0.60 1.66 Royalties & property
0 0.00 0.00 Selling t amnistiarne
1 0.75 4.22 Taies Other Thau licose
8 6.00 -6.06 Other
Tear to Date Actual Tear to Date Budget Variance
?K
7CU
SK
S/Ton S/Ton
0 0.00
0 0.03 0.00
0 0.00
0 0.00 0.00
e 0.00
0 0.03 0.00
0 0.00
2 0.75 3.75
1 0.57
2 0.75 -0.18
0 0.00
0 0.00 0.60
0 0.00
0 0.00 0.00
0 0.00
0 0.00 0.00
0 0.00
0 0.00 0.00
0 0.00
0
0.00
6.00
93 52.69
111 41.64 11.06
8 4.53
0 0.00 4.53
0 0.00 0 0.00 0.00
4 2.27
2 E-.75 1.52
0 0.40
15 5.63 -5.63
47 77.94 li 24.88
67 50.26 27.68 Hin Cash Costs 15 11.25 13.61 Charge-ins
106 60106 30 17.00
132 49.51 10.54 30 11.25 5.74
62 102.82
82 SI.52 41.36 Totartash costs
? 0.00
B
0 0.66 0.66 Depreciation 182) Inventory chande
f -3S.14
0 0.00 -38.14
a v is o s 9>1ET1t l ( V SIlIftISI
Total Ripeases
136
0 <136)
0
iB B ItO lS I
77.05
162 60.77 16.29
0.00
0
0.00
0.00
(1621
0.00 0 0.00 0.00
B BIIltlfl* ItBIBICIS tK S ItIC
60:
1.333
(730) Tons Mined
1,765
2,666
(901|
LEHMAN 02121
ALFISE K l roduction costs
KBRUAtt 1563
Curres: Nonti Aetna! Current Konth Bunge: Variance
ear to Date Actual ear to Date Budget Variance
SN
e e f
i
"e
0 0
e
t
e
1
0
e
i
e
s/os
SK
0 0
e F
0 0
e e B e
6 0
0
0
S/Ioc
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
8.92
0.00 0.00 0.00 0.00
S/Ton
sa
0.00 0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
-.S2
0.00 0.00 0.00 0.00
Salaries Hourly Labor Benefits Supplies
Naintenatce i Repair
Rover fuel 6 Hater Bags Cbeiicals Freight Outside Services Royalties 6 property Selling & adninistrative faxes other Than incoie Other
0 0 0 2 0 0 0 0 0 0 1 0 0 2
o
S/Ton
SN
0 0 0 0 0 0 0 0 0 0
13
0 0 0 0
S/lon
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
5.06
0.00 0.00 0.00 0.00
S/Ton
0.00
0.00
0.00 0.00 0.00 0.00 0.00 0.00 6.00 0.00
-3.66
0.00 0.00 0.00 0.00
i 0.00
15
;.bb 8.52 -8.92 Nine Cash Costs IS 22.25 -22.25 Charge-ins
5 0.00
30
13 3.66 -3.66 30 22.23 -22.29
I!
0
25
BBBABSStt llt s c s t lt
21
e
121).
31.20
0.00
0.00
-31.20 Total Cash Costs
0.00 Depreciation
Inventory Chance
0.00 Total Kipenses
35 43 31.95 -31.95
12 0 0.00 0.00 0 (43)
47 0 0.00 0.00
EBBH i l l K lE lllC l EtSHItRC BIISIBBIB BB1IIBBC
e 673 1673) Tons Froducefl
0
1,346
(,346)
LEHMAN 02122
WSER05SIKG I neoie S tatu ent
february 1989
rrent Honth Actual Currant Month Budget Variance
S
929 0 ?
S/Ton
225.25 MC 0.60
SX
563 53 0
S/Ton
{/Ton
230.64 176.67
e..ee
-4.39 -176.67
0.00
finished Goods Revenue Grade Revenue Sales discount
929 226.25 lB 4.33
1.921 0
227.04 0.0
-0.79 Ret Product Revenue 4.38 Other Revenues
949 230.64
1,021
227.04
1.60
Total Revenues
10 2.44 0 e.6 e Me e 3.00 6.00 e 6.00 237 57.72 0 6.00 S3 15.34 (1) -0.24 0 6.00
0 0.00 0 0.00
2.44 Supplies
0.00 Rainteuance i Repair
0 0.00 6.00 Power
0 0.00 6.06 fuel 6 Rater
6.00 6.64 Bags
0 0.00 0.06 Cbeticals
196 43.50
14.14 fre ig h t
6 0.96 51 11.34
6.0 Outside Senices
4.00 Selling & adiinistrative
0
6.00
-0.24 Tares Other Than Intone
41
9.12
-9.12 Other
309 75.26
2E8 64.04
11.21 Total Cash Costs
0 0.00 577 146.53
0 0.00 541 120.30
0.00 Depreciation 20.22 Inventory Change
3B5 215.78
329 194.35
31.44
Total Eipenses
El 14.36
192
42.70
-27.84 Operating Earnings
Year to Date Actual Year to la te Budget Variance
SK
S/Ton
SX
S/Ton
5/Ton
1.904 0 (1)
222.22 0.00 -0.12
1,325 63 0
225.78 170.00
0.00
-3.56 -170.00
-6.12
1,903 3
222.11 0.35
1,393 0
223.15 0.00
-1.65 6.35
1,966
13 0 0 0 0 0 437 0 119 (1) 0
eia
222.46
1.52 0.60 0.00 0.00 6.00 0.00 56.84 0.00 13.89 -0.12 0.80
72.13
1.833
0 6 6 6 6 392 6 162 0 52
546
223.15
0.00 0.00 6.00 0.00 8.00 0.00 46.21 0.00 12.02 0.00 6.13
64:36
-0.70
1.52 0.00 3.60 0.60 0.00 0.00 10.63 6.60 1.86 -0.12 -6.13
7.76
0 1,360
0.60 153.73
0 1.032
0.00 121.66
6.00 37.08
1,978
230.36
1.573
136.02
44.84
172] -8.40
315
37.13
-45.54
4 . es
4.106
1,963
4.297 300
4,497
4,197
0 1 ) Tons Sold - finished Goods (300) Tons Sold - Crude
13911 Total Tons Sold
(234) Transfers to V arehm t
8.569 0
8.568
9,962
8.033 460
8.483
8,083
435 (400)
85
1.879
LEHMAN 02123
Warehousing Analysis of Inventory Change For the Two Months Ended February 28, 1989
Inventory 1/1/89 Inventory 2/28/89 Decrease (increase) in inventory Products transferred in:
Alpine Mill Three Forks Mill Grand Island Mill Inventory Change
$ 2,284,433 2.213.680
70,753
21,508 970,490 297.831 1.360,582
Tons 9,769 9,908
S/Ton 233.85 223.42
95 8,263 1,604
226.40 117.45 185.68
InvAdBl :1
LEHMAN 02124
U H IE IS m r iE COSTS i neo it s ta tu e n t Tebruary 1989
Current Kontii actual Current Hontb Budget la ta n te
Tear to Date actual Tear to Date Bodget Variance
K
0
e
0
S3
0 0 8
$K
Finished Goods Revenue
6 Crude Revenue
-
Sales Discount
SM
0 0 1
SK
0 t 0
SK
0
e
i
6 ' 191
f
< l e t Frodnct Revenue
1
191 Other Revenues
197
0i 0 191
191
191 Total Revenues
19B
0 198
24 28
00 (S3) 12
(1 0
10
i0
t1
fl 0
'e
0o e 4a
t0 04 0 37 0
48 32 *
!4| Salaries 0 Hourly Lahor (ESI Benefits
El Payroll Taxes
1 Supplies 0 Kaintenance 6 Repair m Poser 0 Tael 4 la te r 0 Bags Cheiicals 0 Freight 0 Outside Services Insurance 0 Royal ties 4 property 64 Selling"fi administrative 31 Taxes Other Than Incoie
IE Other
51 1
(111) 124 1 0 2 2 1 t < 2 4 0 62 47
50
' '
56 0 24 0
0 0 1 0 0 0 0 0 0 0 0 0 64
` (SI 1
(135) 124 1 0 1 2 1 0
0 2 4 0 62 41 (14)
182
73
189 R d iin istrative Cash Costs
236
145
91
(S3) (531 0 Charge-oats
(105)
1105)
0
129
20
109 Total Cash Costs
131
40 91
30 0 30 Depreciation 58 0 58
0
0
0 Inventor; Change
0 '0
0
159
20
139 Total Expenses
189
40 149
. 38
|20)
SB Operating lainings C B IK Ili
9
BM CadA B
(40) ISBIDIII
49 ItS B llll
u to i
.
Includes Yanlom, lerney, Lob Angeles, South Flaio.fJ.eld, and testem Operations Beadquartere
` Ineloding Heetern Operations I & E (5l2H) and Galkin accrual ($20).
Other iucoie resulted fr o i a reconciliation of accounts receivable.
LEHMAN 02125
KI50S C8SC8 jccCKt stateient
Februar? 1989
Current tfonth. Actual Current gonth Budget Variance
SK
S/Tcu
$6
S fM
St i n
17 e .0
566.67 0.00 0.00
0 8 0
566.67 6.00 8.00
finished Goode Revenue Crude Revenue Sales Discount
17 566.67 0 0.00
6 0
566.67 Ret Product Revenue 0.00 Other Revenues
17 566.67
0
0.00 566.67
to ta l Revenues
e 0.00 e 0.00 0 0.00 4 47.62 e 6.00 8 0.10 e 0.10 e 8.66 0 8.00 6.00
8.00 0 0.00 e ' 0.00 e 6.00 e 0.60 0 8.00
0 0 0 0 6 6 0 0 0 0 0 0 0 0 e e
0.00 0.00 0.00 47.62 0.00 0.60 0.00 0.00 0.00 0.00 .t 0.00 0.00 0.00 6.00 0.00
Salaries Hourly labor
Benefits Supplies
Haintenasce & Repair Rower fuel & Rater
Rags
Cbeiicals freight
Outside Services
Insurance
-
Royalties & property
Selling & adainlstrative
faxes Other Than lncoie
Other
8 47.62 16 190.48
8
6.6
47.62 Cash Costs
l i 150.48 Charge-ins
20 238.10
16
238.10 Votai Cash Costs
0 6.00 ' 0 10 0
8.00 Depreciation 6.00 inventory change
36 1000.60 (131 -433.33 84
16
1000.66
to ta l Sxpenses
(161 0.60 -433.33 Operating Earnings
0 84 tons Produced '
30 0 30 Tons Sold
Year to bate Actual tear to Date induet Variance
SK
Siten
SK
SJfon
S/fon
48 564.71 0 0.00 6 0.00
0 0 0
564.71 0.00 0.00
48 564.71 0 6.86
6 .0
564.71 0.00
48 564.71
0 0.00 564.7!
0 0.00 0 0.00 6 0.00 . 4 24.24 0 0.00 0 0.B0 0 0.00 0 0.00 5 38.30 6 6.00 1 6.06 0 6.60 0 0.00 0 0.00 0 6.00 0 0.00
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0.00 6.00 6.00 24.24 6.00 6.00 6.06 6.00 30.30 0.00 6.06 8.00 0.00 0.00 0.00 0.00
10 68.61 31 187.88
0
0.00
66.61
32 187.88
41 243.48
32
248.46
0 0.00 17
0 0
0.00 0.00
58 682.35
32
682.35
(161 -117.65
(321 6.00 -117.65
165 0 ' 165
85 0 35
LEHMAN 02126
LEH M A N 02127
GREEN MOUNTAIN TALC MONTHLY REPORT FEBRUARY 1989
LEHMAN 02128
Green Mountain Talc Monthly Operating Report
February 1989
Operating earnings of $65M (including corporate charge-ins) were $23M over budget. Contributions to earnings by operation are as follows:
Chester
Johnson
Eastern Operations (a fte r charge-outs)
Other
.
Total Green Mountain
$M
Act Bud Var
45 "24
21
7 18 (11)
4-
4
9-
9
65 42^ 23
Operating earnings at both m illing locations were Improved by higher average realizations with unit costs close to budget. The income from eastern operations administration represents the actual costs for February below
charged-out amounts. The other unbudgeted costs are reversals of p rio r month
unallocated costs. These were allocated to Chester and Johnson in February.
The operating variances from budget are as follows:
Month
$M
Budgeted Operating Earnings
42
Realizations - Chester - Johnson
Customer Freight Expense
13 42 (27)
Unit Costs Johnson Unit Costs Chester
(15) 34
Marble Mart Income Eastern Admin. Costs
(3) 4
Unallocated Costs Inventory Change
9 (34)
Actual Operating Earnings
" 65
Y-T-D M 39 51 71 (29) 69 27
(6) 16
-
(152)
86
Higher realizations were experienced as more cosmetic grade customers purchased Johnson's product and a favorable mix Improved Chester's
realiz atio n s. Realizations were 18.90/ton above budget while m illing costs were within 16.54/ton of budget. This is even though m ills were only operating at 85% of budget.
The budgeted Marble Mart income did not occur sice the lease was cancelled.
Customer freight expense represents approximately one-half month accrual based on b illin g s in February.
QM-MOR: 1
LEHMAN 02129
Green Mountain Talc Monthly Operating Report
February 1989
Current Month_____ Actual Budqet Var
3,807 2,815
6,622
4,546 2.771
7,317
(739) 44
T695)
3,689 2,731
6,420
4,541 (852) 3.000 (269)
7,541 ( U 2 I )
5,663 1,235
6,898
7,029 (1,366) 7.187 5,952)
14,216 (7,318)
765 739 26
640 . 60
700
637 60
697
3
-
3
65 42 23
' 70 10
67 30
125 ___ 79
3 (20)
46
74.60 171.23
115.67
63.81 163.12 102.07
10.70 8.11 13.60
50.69 160.92 99.69
48.74 145.94 87.39
1.95 14.98 12.30
62.78 168.74 107.82
58.28 (4.50) 156.62 (12.12) 96.23 (11.59)
'
Tons Sold - Chester - Johnson
Total Tons Sold
Tons Produced - Chester - Johnson
Total Tons Produced
Tons Mined - Hamm - Troy
Total Tons Mined
Financial S ta tis tic s :
Revenue ($M)
Operating Costs (SM) Corp. Charge-Ins (SM) Cost of Goods Sold
Operating Income (SM)
Add: D, D & A ($M) Less: Cap. Expend. ($M) Operating Cash Flow ($M)
Ave. Real.($/T Sold)-Chester -Johnson
Ave. Green Mtn. Real.
Cash Cost (S/T Prod.)-Chester* -Johnson*
Ave. Cash Cost/Ton Prod.
Total Cost ($/T Sold)-Chester* -Johnson*
Ave. Total Cost/Ton Sold
______ Year-to-Date Actual Budqet Var
8,304 5.312
13,616
8,956 5.289 14,245
(652) 23
T629)
8,396
5,168 13,564
9,082 6.000
15,082
(686) (832)
(1,518)
11,356 1.235
12,591
14,058 (2,702) 14,374 (13.139) 28,432 (15,841)
1,524
1,318 120
1,438
86
137 19
204
1,410
1,251 120
1,371
39
134 70 103
73.22 169.99 110.97
50.38 156.44 92.45
61.54 173.95 105.39
63.53 159.20 99.05
48.45 147.33 87.39
57.74 156.74 96.31
114
67
-
67
47
3 (51) 101
9.69 10.79 11.92
1.93 9.11 4.66
3.80 17.21
9.08
Including Corp. Charge-Ins
(-HCh :2
LEHMAN 02130
LocauomConsoliated
GREEN MOUNTAIN TALC Operating Report February 1989
Current Month
- Teer to Date
Actual
Budget far
i/ton SM $/ton $/ton
Actual
Budget
Var
SH S/ton H 6/ton (/ton
793 119.75 731 99.89 19.86
0 0.00 3 0.34 (0.34) (27) (4.08)< 0 0.00 (4.08)
Product Revenue
1,534 112.66 1,406 98.70
Rental Incoie(Narble Hart) 0 0.00 5 0.35
Other RevenueiCust Freight) (23) (1.69) 0 0.00
13.96 (1.69)
76b 115.68 733 100.23 15.44
Total Revalue *
1,511 110.97 1,411 99.05 11.92
3B 5.92
65 10.12
34 5.30
12 1.87
59' 9.19 92 14.33 36 5.61 29 4.52 5 0.78
. 76 11.84 48 7.48
2 0.31
19 2.96 54 8.41
26 3.43 2.49 73 9.67 0.46
29 3.84 1.46
36 5.09 (3.22)
51 6.76 2.43
110 14.62 (0.29)
14 1.83 3.77
41 5.45 (0.93)
2 0.20 0.58 28 3.71 8.12 13 1.66 5.81 0 0.00 0.31
9 1.19 1.77
21 2.78 5.63
569 88.63 454 60.23 28.39 64 9.97 71 9.42 0.55
Salaries Hourly Labor Benefits Supplies Maint. Repairs Porer Fuel/Rater Bags Chenicals Freight Outside Services Royalties/Property Exp. Prop. Franchise Taxes Other
Mill Cash Cost ** Charge-ins
78 5.73 132 9.69
58 4.26 28 2.06 135 9.91
187 13.73 51 3.75 50 3.67
8 0.59
153 11.24 57 4.19
9 0.66
34 2.50
88 6.46
52 3.45 146 9.68 58 3.85
76 5.04 113 7.49
221 14.65
29 1.92 83 5.50
3 0.20
56 3.71
25 1.66 0 0.00
18 1.19 74 4.9L
2.2B
(0.01) (0.41)
2.98 (2.42) 0.92 (1.82) 1.83 (0.39) (7.52) (2.53) (0.66).
(1.30) 1.56
1,068 78.44 954 63.25 15.18 128 9.40 142 9.42 (0.011
633 98.60 525 69.65 28.95
Total Cash Costs *
1,196 87.84 1,096 72.67 15.17
70 10.90 67 8.88 2.02
(2) (.31) 99 13.13 (13.44)
Depreciation Inventory Change
140 10.28 134 8.88 1.40
89 6.54 142 9.42 (2.88)
701 105.86 691 94.47 11.39 65 9.82 42 5.77 4.05
Total Expenses *
Operating Earnings *
1,425 104.66 1,372 96.31
86 6.32 39 2.74
8.34 3.58
6,420 6,622 11,575
7,541 7,317 4,634
(1,121) (695)
6,941
Tons ttilled(lf) " Tons Sold(H) * Crude Tons Used(l)
13,564 13,616 23,600
15,082 14,245 29,268
(1,518) (629)
(5,668)
I I I I I I
I
I I
1
1
I I I
B
I
1
I
LEHMAN 02131
t I t'
GREEN MOUNTAIN TALC INVENTORY REPORT FEBRUAR! 1989
L in e - troy ^BEGINNING INVENTORY I
ADD: PRODUCTION I.LESS: TRANSFERS ENDING INVENTOR [ INV. CHG. ON B. SHEET P 4 L IMPACT
MILL - JOHNSON |beg in inventory TRANSFER FROM MINE FREIGHT COSTS CHG. IN NORK IN PROCESS G A COSTS LESS: CRUDE USED ENDING INVENTOR! INV. CHG. ON B. SHEET P L IMPACT
S/TON 9.24 25.3B 9.24 9.52
TONS 75,242
1,235 5,962 70,515
0
695,071 31,350 55,069
671,332 (23,739) 23,739
17.01 9.94
27.30
13.77 IS . IB
6,346 7,195
165
7,767 7,939
141,997 71,513 33,166
4,505 107
106,966 144,322
2,325 (2,325)
MINE - HAHN
S/TON
BEGINNING INVENTORY
ADD: PRODUCTION
13.32
LESS: TRANSFERS
13.32
ENDING INVENTORY
INV. CHG. ON B. SHEET
P L IMPACT
TONS
5,663 5,663
0
S
75,420 75,420
0
(QU, - CHESTER BEGIN INVENTORY TRANSFER FROM MINE
7.93 13.32
3,562 5,663
28,260 75,420
G A COSTS CESS: CRUDE USED
8.20
TRANSFER 10 JOHNSON
13.32
ENDING INVENTORY
13.39
INV. CHG. ON B. SHEET
P L IMPACT
3,606 1,233 4,184
317 31,537 16,424 56,036 27,776 (27,776)
SUMMARY:
NINE COSTS
FINISHED GOODS
I CRUDE-MILL -MINE
I TOTAL
I
I
CHESTER 58,996 4.145 (27,776)
35,365
JOHNSON 47,774 451 (2,325) 23,739 69,639
TROY (31,350)
(31,350)
HAMM (75,420)
(75,420)
TOTAL
0
4,596
(30,101) 23,739
(1,766)
LEHMAN 02132
LocationCheater
GREEK MOUNTAIN TALC lneone Statement February 1989
Current Month
Tear to Date
!1 00
! l
Actual
Budget
Var
Actual
Budget
dar
$M $/ton
L 76*20
0 0.00
(14) (3.68)
8H $/ton 8/ton
279 61.35 16.92 Product Revenue 3 0.55 (0.55) Rental IncoieiMarble Hart)
0 0.00 (3.68) Other RevenueiCust Freight)
SM 8/ton
621 74.78
0 0.00
(13) (1.57)
8M 8/ton S/ton
564 62.97 11.81 5 0.56
0 0.00 (1.57)
264 74.60
8 2.17 12 3.25 10 2.71 8 0.81
19 5.15
43 11.66 1 0.54
9 2.44
0 0.00 0 0.00 0 0.00 0 0.00 10 2.71 10 2.71
126 34.16
30 8.13
281 61.90 12.69 Total Revenue
11 2.33 (0.16) Salaries
23 5.06 (1.81) Hourly Labor
10 2.24 0.47 Benefits
7 1.55 (0.74) Supplies
16 3.52 1.63 Maint. & Repairs
43 9.37 2.28 Rover
0 0.00 0.54 Fuel/Rater 12 2.59 (0.15) Bags 0 0.00 0.00 Cheiicals 0 0.00 0.00 Freight 3 0.66 (0.66) Outside Services 0 0.00 0.00 Royalties/Property Exp.
4 0.92 1.79 Prop. Franchise Taxes 15 3.30 (0.59) Other
143 31.56 2.60 Mill Cash Cost 30 6.61 1.53 Charge-Ins
608 73.22
16 1.91 27 3.22 15 1.79 7 0.83 70 .34 81 9.65 4 0.48
17 2.02 0 0.00 1 0.12 1 0.12 0 0.00
16 1.91
10 1.19
265 31.56 60 7.15
569 63.53 9.68
21 2.31 (0.41)
46 5.06 1.85
20 2.20 0.42
14 1.54 0.71 32 3.52 (4.81) 85 9.36 (0.29)
1 0.11 (0.37)
24 2.64 0.62
0 0.00 0.00 0 0.00 (0.12)
5 0.55 0.43
0 0.00 0.00 8 0.88 (1.02)
52 5.73 (4.53)
308 33.91 (2.35) 60 6.61 0.54
136 42.29 173 3B.17 4.12 Total Cash Costs
325 38.71 36B 40.52 (1.81)
48 13.01 35 9.49
42 9.19 3.82 Depreciation 42 9.25 0.24 Inventory Change
89 10.60
100 11.91
S3 9.14 1.46 76 8.37 3.54
239 62.78 257 56.54 6.24 Total Expenses
514 61.90 527 58.84 3.05
45 11.82
24 5.36 6.46 Operating EarnInge
94 11.32
42 4.69 6.63
3.689 3.807 3.808
4.541 4.546 4.634
(852) Tons Milled(H) (739) Tons Sold(M) (826) Crude Tans Used(H)
8.396 - 8.304
8.328
9.082 . B..956.
9.268
'higher than budget realizations eere due to a favorable product ait
'Total operating costs vere under budget due to a lover crude used cOBt. This uas a result of lou cost $/ton inventory fron January uhich vas consuned in February
'Unit costs vere higher due to lav sales voluie.
'Recoveries this aonth vere 971.
(686) . (652)
(940)
CIM-GREEN MOUNTAIN CHESTER
FEBRARY 1989
FINISHED GOODS 12/81/88 BALANCE LAYER 1 ADI): 0 1 / 3 1 / 8 9 P R O D U C T I O N LESS: 01/31/89 SALES 01/31/89 BALANCE
ADD: 02/28/89 PRODUCTION
LESS:
02/28/89 SALES LAYER 1 LAYER 2
02/28/89 BALANCE
INVENTORY CHANGE
SUMMARY
MINE COSTS FINISHED GOODS CRUDE-MILL TOTAL INVENTORY CHANGE
TONS 225
4,707 4,521
411
3,689
411 3,395
293
VALUE 19,745 399,499 396,750 22,494
231,000
' 22,494 212,651 18,349
(4,145)
$/TON 87.76 84.87 87.76 54.73
62.62
54.73 62.62 62.62
58,996 4, 14 5
(27,776) 35,365
LEHMAN 02134
Location:Johnson
GREEK MOUNTAIN TALC
Incoie Statenent Februar; 1909
Carrent Month
Tear to Date
Actual
Budget
Oar
Actual
Budget
Var
SM S/ton 4M S/ton S/ton
4M S/ton SM S/ton S/ton
49S 175.64 452 163.12 12.73 Product Revenue
913 171.86 842 159.20 12.66
(13) (4.62)
0.00 (4.62) Other Eevenue(Cust Freight) (10) (1.B8)
0 0.00 (1.88)
482 171.23 452 163.12 6.11 Total Revenue
903 169.99 642 159.20 10.79
15 5.49 53 19.41
23 8.42 9 3.30
3B 13.91 49 17.94 34 12.45
20 7.32
5 1.83
38 13.91
10 3.66 0 0.00
9 3.30
35 12.82
15 5.09 0.41 Salaries 50 16.64 2.77 Hourly Labor
19 6.25 2.17 benefits
31 10.44 (7.15) Supplies
35 11.67 2.25 Haint. & Repairs
68 22.56 (4.61) Poser
14 4.61 7.64 Fuel/Hater 29 9.76 (2.45) Bags
2 0.50 1.33 Chenreals
28 9.33 4.56 Freight
10 3.18 0.48 Outside Services 0 0.00 0.00 Royalties/Property Exp.
5 1.60 1.70 Prop. & Franchise taxes
6 2.00 10.62 Other
30 5.80
104 20.12
38 7.35
21 4.06
62 12.00
105 20.32 47 9.09
32 6.19
8. 1.55
75 14.51 24 4.64
0 0.00
13 2.52
66 12.77
31 5.17 0.64
100 16.67 3.46 36 6.33 1.02
62 10.33 (6.271 61 13.50 (1.50)
136 22.67 (2.35)
26 4.67 4.43
59 9.83 (3.64)
3 0.50 1.05 56 9.33 5.18
20 3.33 1.31 0 0.00 0.00 10 1.67 0.B5 22 3.67 9.10
338 123.76 4L 15.01
311 103.64 28.13 Mill Cash Cost 41 13.67 1.35 Charge-ins
625 120.94
82 15.87
646 107.67 13.27
82 13.67 2.20
379 136.78 352 117.30 21.47 Total Cash Costs
26 9.52 70 25.63
25 6.42 1.10 Depreciation
57 19.00 6.63 Inventory Change
475 168.74 434 156.69 12.05 Total Expenses
7 2.49
16 6.43 (3.94) Operating Earnings
======= ===== ======='S=2==
2,731
2,015 7,767
3,000
2,771
10,000
(269) Tons Hilled)M)
44 .Tons Sgld(M)
.
(2,233) Crude Tons Used(H)
707 136.80 726 121.33 15.47
51 9.87 170 32.89
51 6.50 1.37
66 11.00 21.B9
928 174.70 645 159.77 14.93
(25) (4.71) (3) (0.57) (4.14)
=====4= TP==Z- ======= ===== ======
5,168
. . .5,312. 15,272
6,000
. 5,269
20,000
(832) . 23 (4,728)
Realisations ere S6.ll/ton above budget as increases in higher priced cosietic sales *ere partially offset by decreases in paper sales.
'Inventor; change uas higher than budget due to very low production uith high eine costs. In addition, the budgeted inventory change reflected a 229 buildup of finished goods inventory.
-Recoveries this aonth ere 35.
I
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ft
ft
I V
ft
1
ft
ft
9 I
ft
I
I
I
LEHMAN 02135
FINISHED GOODS 12/31/88 BALANCE LAYER 1 ADD: 01/31/89 PRODUCTION LESS: 01/31/89 SALES 1/31/89 BALANCE LAYER 1 01/31/89 BALANCE LAYER 2 01/31/e9 BALANCE TOTAL
ADD: 02/28/89 PRODUCTION LESS: NON-INV COST ADJ PRODUCTION LESS: 02/28/89 SALES
LAYER 1 LAYER 2 02/28/89 BALANCE LAYER 1 02/28/89 BALANCE LAYER 2 02/28/89 BALANCE TOTAL
INVENTORY CHANGE
SUMMARY MINE COSTS FINISHED GOODS CRUDE-MILL
-MINE TOTAL INVENTORY CHANGE
CIM-GREEN MOUNTAIN JOHNSON
FEBRUARY 1989
TONS
3,000
2,437
2,497
503 2,437 2,940
2,731 2,731 2,731
503 2,312
125 2,731 2,856
VALUE 490,087 357,828 407,915
82,172 357,828 440,000
433,000 11,805
421,195
82,172 339,474
18,354 ' 421,195
439,549
(451)
S/TON
163.36
146.83
163.36
163.36 146.83 149.66
158.55 4.32
154.23
163.36 146.83
146.83 154.23 153.90
47,774
-4 5 1 <2,325) 23,739
69,639
LEHMAN 02136
Locatioo.'Hui .
GREEK MOUNTAIN TALC Incone Statenent February 1969
Current Month
Tear to Date
Actual
Budget
Var
Actual
Budget
far
AH S/ton
1 0.18
19 3.36 37 6.53 3 0.53
2 0.35 1 0.18 0 0.00
S/ton S/ton
0 0.00 o.ie Maint. & Repairs
62 8.82 (5.47) Contract Mining
0 0.00 6.53 Freight . 0 0.00 0.53 Outside Services 1 0.14 0.21 Royalties/Property Exp. 0 0.00 0.10 Prep. S Franchise taxes 0 0.00 0.00 Other
8M S/ton SB S/ton S/ton
1 0.09 10 0.68
77 6.78
5 0.44
9 0.79
2 0.18 1 0.09
0 0.00
125 . 8.89
0 0.00 0 0.00 2 0.14 0 0.08 0 0.00
(0.09)
6.01
(6.78) (0.44) (0.65) (0.18) 0.09
63 11.12 12 2.12
63 S.96 2.16 Mine Cost
0 0.00 2.12 Charge-ins
105 9.25 23 2.03
127 9.03 0.21 0 0.00 2.03
75 13.24 63 8.96 4.28 Total Cash Costs
128 11.27 127 9.03 2.24
(75)113.24)
0 0.00
(63) (8.96) (4.28) Inventory Change
0 0.00 0.00 Total Expenses
(128)(11.27) (127) (9.03) (2.24)
0 0.00 0 0.00 0.00
0 0.00
0 0.00 0.00 Operating Earnings
0.00 0 0.00 0.00
O aiIiI1KIIttt
5,663
7,029
(1,366) tons Mined(M) ~
' 11,356 - 14,058
(2,702)
I i
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LEHMAN 02137
iLocation:TrOy
I
Current Konti
GREEN MOUNTAIN TALC I seoAO Statetene February 1989
Actual
Budget
Var
AB 87ton OK syton A7ton
1 1 0.B1 . 0 0.00 0.81 Haint. i Repairs
14 11.34
65 9.04 2.29 Outside Services
I 1 O.fll 0 0.00
0 0.00 0.81 Prop. Franchise taxes 0 0.00 0.00 Other
I
-
16 12.96 16 12.96
32 25.91
65 9.04 3.91 hine Cost
0 0.00 12.96 Charge-ins
65 9.04 16.87 Total Cash Costs
1 (321(25.91) 0 0.00
1 0 0.00 =======
(65) (9.04X16.87) Inventory Change
0 0.00 0.00 Total Expenses 0 0.00 0.00 Operating Earnings
======= '
I '1,235
7,1B7
(5,952) Iona Dined(M)
tear to Date
Actual
Budget
Var
AK A7ton AM 87ton A7tt>n
1 0.81
16 12.96
1 0.81 0 0.00
0 0.00
130 9.04
0 0.00 0 0.00
0.81 3.91
0.81
0.00
16 14.57 33 26.72
130 9.04 5.53
0 0.00 26.72
51 41.30 130 9.04 32.25
(51X41.30) (130) (9.04) (32.25)
0 0.00 0 0.00 0.00
0 0.00 0 0.00 0.00
======* :=-= --=-=== =a"8=
1,235
14,374
(13,139)
I
1
I
V
i I I I
IIIIII1III)II1
LEHMAN 02138
Cyprus Industrial Minerals Eastern Operations Administration
February 1989
1
1
Current Month Actual Budget var
Year-to-Date Actual Budqet Var
17.0 3.0 10.0
-
30.0
(11.A) (11.4) 11.4) (34.2)
23.3 5.6 3.3 2.0 34.2 (11.4) (11.4) 11.4) (34.2)
(6.3) (2.6) 6.7 (2.0) (4.2)
-- -
Salaries Benefi ts Travel Other
Total Cost
Less: Alpine Charge-Outs Chester Charge-Outs Johnson Charge-Outs
Total Charge-Outs
32.0 8.0 10.0 1.0 51.0
(22.8) (22.8) (22.8) (68.4)
46.6 (14.6) 11.2 (3.2) 6.6 3.4 4.0 . (3.0) 68.4 (17.4)
(22.8) (22.8) (22.8) (68.4)
-
(4.2)
(4.2) Net Administrative Costs
(17.4)
T (17.4)
Salary costs were below budget due to two budgeted positions which were not char (Accountant and Safety), Travel expenses are over budget due to Raymond Morris clearing all expenses.
I I f I i
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............' ......................... '
1
1
LW-EastOP
1
1
LEHMAN 02139
LEHMAN 02140
WINDSOR MINERALS MONTHLY REPORT FEBRUARY 1989
LEHMAN 02141
Windsor Minerals, Inc. Monthly Operating Report
February 1989
Windsor's loss of $54M was $295M below budget as higher unit costs and lower sales volumes were partially offset by higher realizations. All mines and mills experienced higher costs but they were most pronounced at the West
Windsor facility where difficulties with the new columnar flotation cells were encountered. Industrial sales were lower than budget, but are expected to reach budgeted levels by year end. Higher realizations resulted from a favorable product mix of higher priced floated product.
The operating variances from budget are as follows:
Feb. YTD
Realizations - Floated - Dry Ground
Unit Costs - Floated - Dry Ground
Sales Volumes - Floated
- Dry Ground
Actual Operating Earnings
60 28 (282) (80)
(2) (19)
115 50
(516)
(180) (42)
(45)
7T35)
LW-MRS:6
LEHMAN 02142
I ..............................................
- ...................
K
CORSOLIDATEDIIIDSORMISERAIS 1acote Statement
' ' rebinar? 1989
'Jprrent HonthActual Carrent MonthBudget Variance
Tear to Date Aetna! Tear to Date Budget Variance
tt " . 8 1.238 _ (ie)
S/Ton
87.19 -0.78
8 1-228 86.48 * 1 8.17
5 S/on S/To
1.275 75.88 12.19 Finished Doods eTonns 8 8.80 -8.70 Sales Discounts
1,275 75.88 11.4B Ret Product Retenues 8 8.88 8.87 Other Retenues
S/Ton
2.246 85.49 (21 0.99
2,228 84.50 1 8.84
SK
2.558 0
2,550 8
S/Ion S/Tod
75.00 18.49 0.88 -0.99
75.88 9.5 0.88 8.04
I ` -!M
' 22
a 124
1
m8 52 12 129
P1
3
. 18
A 151
m29 15
f l >:
maie
......... 982
86.56
16.68 9.11 8.87 3.82 9.25 9.47 8.80 8.22 1.32 -8.37 8..66 2.13 1.18 6.89
59.46 6.76
66.24
1.275 75.88 11.56 Total Retentes
Salaries Hourly Labor Benelits Supplies Maintenance 4 Repair Toner Tael &Rater Bags Ireigh't Outside Sertices Insurance Royalties Property Taies Other
734 43.13 16.30 Operating CashCosts 92 5.41 1.34 Charge-ins
826 48.59 17.65 Total Cash. Costs
2.221
465 271
4 100 223 247
3 4 48 (1) 18 59 33 132
1.686 1B3
1,789
34.54 2.550 75.80
17.18 9.96 0.15 3.68 8.28
9.08 8.11
0.15
1.76 -0.64 0.66 2.17 1.21 4.85
--
59.85 1.468 43.18 6.73 183 5.38
5.77 1.651 48.56
9.54
15.87 1.35 17.22'
A 238 17.48 . 288 . 12.24 5.24 Depreciation
P 143
Inrentory Change
449 16.51 118
416 12.24 4.27
1-" 1 V
(54)
98.36 -3.80
1.834 60.82 29.53 Total Expenses 241 14.18 -17.98 Operating Earnings
2.356 89.67 2.067 60.79 28.88
(135) -9.51
483 14.21 -19.34
13.618 V 14199
17.888 17.888
(3.3821 Tons Hilled (7,8011 Tons Sold
27.199 26,273
34,080 34.660
(6.B01) (7.727)
fl
1
fl LEHMAN 02143
WSTRS SCORCE Incoio Stattient ebruary 1SBS
Current lonth Actual
ss S/Ton
87 68.13 e M
87 SB.13 8.(8
87 68.13
7 6.17 17 14.33 4.18 1 MS 7 4.17 4 3.S3 8 (.48 e (.48 e 8.82 8.(8 i 8.88 i 4.88 i 8.88 il 9.78
52.91 5 7.94
S3 68.85
13 11.46 S
88 (8.91
(1) -8.78
finished Goods Rerenues Sales Dieconnts
let Product Revenues Other Revenuea
Total Revenues
Salaries Sourly Labor Benefits Supplies Kaintentnce &Repair Poser fuel i later Bags freight Outside Services Insurance Royalties Property Tares Other
Operating Cash Costs Charge-ins
Total CashCosts
Depreciation Inventory Change
Total Expease*
Operating Earnings
year to Date Actual
S/Ton
157 74.55 ( 8.88
157 74.55 8 8.88
157 74.55
IS 7.53 38 19.89 8.84 23 11.55 11 5.52 2 1.88 8 8.88 e 8.88 12 6.83 8 8.88 i 8.58 1 8.58 4 2.81 7 3.52
114 57.26 18 9.84
192 66.38
26 13.86 ie
174 82.62
117 -13.31
1,134 Tons Hilled 1,277 Tons Sold
1,931 2,186
LEHMAN 02144
IIIDSOt VISERAIS Itcoie stateient I etmary isas
Curreat (tonti Actual
/Tod
1.151 89.07 -0.77
1.141 ' 88.31 1 6.08
1.142 88.38
215 17.54 UT 8.57
1 6.68 51 4.6$ 119 9.53 125 16.61 6.66 3 0.24 3 0.84 (5] -6.40 a 6.54 28 2.24 14 1.12 72 5.77
759 66.68 83 6.65
833 6.73
225 18.62 137
.m 32.48
(53) -4.16
12.484
12.922
idshed GeodaSeraoaea' Sales Dlicooats
let Prodnct Retentes Other Rerntea
Total Retentes
Salarles BoarlyLabor Beneflts Sapplies iittenatce i Repair Poier nel 6 later Baga reight Ontaide Seraicea Insaraace Hojalde Property Tarta Otber
Operating Caih Coats Charge-iaa
Total Caib Costa .
Depredados Ioteatory Chtnge
Total Irpeasei
Operatingarainga '
Toas KiUei
Tona Sold
tur to Date Retati
SU
2,689 (26f
2.663 1
S7Tot
86.44 -1.08
85.36 6.14
2.064 85.41
456 17.85 233 3.24
4 6.16 77 3.05 212 8.41 245 9.72 3 6.12 4 6.16 30 1.43 U1 -0.64 17 B.67 58 2.36
29 1.15
125 4.36
1.492 . 165
1.657
59.19 6.55
5.73
423 16.TB . 162
2.182 30.23
(116) -3.13
a t t B f l B l B B B
25.208 24,167
LEHMAN 02145
LEHMAN 02146
EUROPE-TALC i
Cyprus Industrial Hierais European Operations February 1589
Ghent
February sales revenues were 60.429M Belgium Francs (BEF) ($1,558M), 10.345M BEF (211M) under budget. Sales volumes of 4,746 short tonnes compared with 7,047 tons in the budget. Profit before tax was 17,293M BEF or 445M, which
was slightly under budget in BEF and 2% over budget in U.S. dollars.
Applying different exchange rates to budget and actual activity caused this contradiction. Budget and actual amounts were converted at $1 to 40 BEF and $1 to 38.76 respectively. Had the actual average February rate been used to convert the budget amounts, U.S. dollar income would be slightly under budget in line with BEF income.
There was an average 2J! sales price increase as of February 1, 1989 which partially explains some of the lower sales volumes. Average sales price for February was 5% higher than budget due to the price increase, and product mix favoring more expensive products.
Sales volumes to the paper and paint industries were 1,285 and 473 short tons under budget respectively.
A sale of 110 tons of Seabrook H8WF to the agriculture industry was budgeted for February but this crude will not arrive until the second half of March.
Sales volume to the ceramic, rubber, plastic and cosmetic industries were slightly over budget in February. In addition, a 360 ton unbudgeted sale of YS crude was made to East Germany.
February production was 6,208 ST with an efficiency of 1.47 ST/mhr. Total production cost was 6% under budget due to lower crude cost. All controllable production costs were at budgeted levels.
The pulverizer did not operate during February because spare parts did not arrive until the first week of March. To cut down high wear of the pulverizer, wider plates will be welded on the new hammers and a new liner made out of Ni-hard will be installed. Start-up date is expected to be March 13, 1989.
Production overhead was 392M BEF (10M) over budget due to higher travel expenses for Malaga, and recruitment costs for the new plant engineer who started on February 15, 1989.
Selling expenses were 197M BEF ($5M) over budget due to recruitment costs for a new sales representative for France, a new logistic coordinator and the replacement of the U.K. sales manager.
G&A overhead was under budget due to unfilled accounting and secretarial positions included in the budget.
LW-HRS: 2
LEHMAN 02147
Currency exchange gains of 2979M BEF ($77M) on U.S. dollar intercompany payables were partially offset by a loss of 1700M BEF ($44M) on pound payables and receivables resulting in a net currency exchange gain of 1279M BEF ($33M).
Outlook for March 1989: Expected sales of 6,600 ST, an Income before tax of 14.304M BEF (376M) compared with 7,366 ST and income before tax of 15,681 BEF (392M) 1n the budget.
Malaga
Total sales revenue for February was 8.739M Pts ($76M) vs. 29.008M Pts ($232M) in the budget. Sales volumes amounted to 1,008 ST vs. 1,543 T in the budget, mainly low grade products at low sales prices.
Average realizations were 8,670 Pts/ST (75/ST) compared with 18,798 Pts/ST (150/ST) in the budget. Beginning in March 1989, the sales price for this low grade product will be increased by $10/ton. The sale of more high grade products (made from YS and Seabrook crude) is expected 1n the future.
Cost of sales was 15S over budget due to low efficiency 0.68 ST/rahr. Budgeted standard production cost was based on improved production facilities which would increase flexibility and outputs. The AFE and the plans for these Improvements have been finalized and introduced for approval.
Overhead costs were under budget due to open positions as well as lower depredation related to delayed capital expenditures.
Outlook for March: 1,200 ST and an income before tax of 4,OOOM Pts ($34M).
LW-MRS:3
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I
LEHMAN 02148
CIEC0S0LID1TDEDROIU UIC Iocoie Statetene
Period Sodio?*2/26/89
Current SouthActual Current Booth Budget Variance
Tear to Date Actual Tear to Date Budget Variance
$K $/Too SK 5/Too S/Ton
EH ' S/Ton SB S/Ton S/Too
1,634 241.93 e e.e*
2,B1 232.95 8.99 Product Semites e 0.00 *.** Other Revenues
3,322 240.8B 3,944 235.46
0 0.00
0 0.00
5.42 0.00
1,634 211.93. 2,*11 232.95 8.99 ' 'Total Semites **
3,322 240.86 3,944 235.46 5.42
1,912 (51}
48 21*
121 '* (33)
(1}
138.94 6.96
6.55 28.65
16.51 e.e* 4.5 -9.14
1,089 126.78 11.27 Direct Var. Coats 0 0.00 -6.96 Spending Variance 37 4.31 2.24 Direct Tiled Costa
198 23.05 5.60 Selling
119 12.69 3.82 Adiioistratlon 0 0.00 0.00 Exploration 0 0.00 -4.50 Exchange {Sain} Loss * 0.00 -0.14 Other
1,967 (42)
102 388
227
(180) 0
137.09 -2.93
7.11
27.04
15.82 0.00 -12.55 0.
2,173
0 74 397 223 0 0 0
129.73
0.00
4.42 23.70 13.31 0.00 0.00
0.00
7.36 -2.93
2.69 3.34
2.51 0.00 -12.55
0.00
1,3*6 178.15 . 1,433 166.82 11.33 Hill Cashcosta
1*3 14.05
113 11.99 2.06 Corporate Allocation
2,162 171.59 265 14.29
2.867 171.16 205 12.24
0.43 2.05
1,4*9 192.2 1,536 178.81 13.38 Total CashCosts *
2,667 185.88 3,072 183.40 2.48
74 19.99 (176)
67 7.80 2.29 Depreciation/Aiortlzation * 137 9.55
0
Inventory Change
(2081
135 8.06 1.4! 0
1,3*7 193.51 1,6.13 186.61 6.9* Total Expenses **
2.604 188.82 3,207 191.46 -2.64
327 46.42
398 46.33 2.08 Operating Earnlnfs *'
718 52.06
737 44.08 8.06
7,331
8,390
3,259) TonsProduced '
- 14,343
16,750
(2,4*2)
6,754
8,590 (1,836) TonsSold **
13,791
16,75
(2,959)
LEHMAN 02149
CI - &t)ERT teem scateseat feriod Ending 02/28/89
Current Hontb Actual Carrent Hontb Budget variaste
Tear to Date Actual Tear to Date Budget Variance
ss S/TOC SS S/Ton S/Toa
SH 5/Ton SH S/Ton S/fon
1.558 271.15 b 8.58
1.769 251.03 26.12 Product levennes 8 8.88 8.88 Other Revenues
' 3.133 278.55 3.412 249.71 28.85
6 0.08
0 0.00 0.00
1.553 271.15 1.769 251.83 28.12 Total Seveaaes
3.133 278.55 3.412 249.71 20.85
935 158.(7 151) -8.22 48 7.73 ' 21 33.83 72 11.58
8 8.88 (33) -5.32 (Il -8.16
1.238 198.13 84 13.53
95i 135.66 25.81 Direct Var. Casts 8 8.68 -8.22 SpendingVariance 37 5.25 2.43 Direct Tiled costs
198 28.18 5.73 Selling 64 11.92 -6.32 hdiinistration 8 6.88 8.8 Exploration 8 6.88 -5.32 Exchange (Gain) Doss 8 6.68 -6.16 Other
1.275 188.93 17.24 Kill Cash Costs ' 84 11.92 1.61 Corporate Allocation
1.881 <421 4
348 154
8
(188) 8
154.65 -3.45 7.73 31.98 12.66
6.86
-14.80
8.00
2.295 188.69 168 13.81
1,839 1 74
397 178
4 t
2.484 16!
134.59 0.00 5.42 29.05 12.44
0.00 0.80 6.80
28.86 -3.45
2.31
3.85 0.22
0.00 -18.80
8.00
181.50 12.36
7.19 1.52
1.3U 211.66
59 9.58 (175)
1.197 288.32
1.359 192.85 1B.81 lotal cash Coats
57 8.69 1.42 Depreciation 8 Inventory change
1.416 388.94 7.38 Total Expenses
2.463 202.58
118 9.76 1288)
2.381 205.61
2.64!
115 0
2,763
193.79 B.42
282.21
0.71 1.29
3.48
1 62.83
53 58.89 12.73 Operating Earnings
sttteastk a . tipificati c im ili. ..stfaawa
... --
-
752 64.94
645 47.50
c c s ic in i sc ietssit CfiSItSBDfl csocttcacB
17.44
5.288
7.847
(839) Tons Produced
12,163
13.664
(1.501)
5.745 7.847 (1.361) Tons Sold
11.580
13.664
(2.084)
LEHMAN 02150
Factor Analysis - February 1989 - Shent
Budget pretax income
-
Lower gross profit as result of lower sales volumes (1,302 ST) and other product mix
Lower cost of goods sold, especially due to lower cost of crude used
Overhead costs (higher)/lower than Control Budget: - production (higher travel expenses due to
Malaga acquisition)
- selling (recruitment costs sales rep. France, logistic coordinator, sales rep. U.K.)
- G&A (open position accountant and secretary)
Currency exchange gain - interco payables $ gain 2.979M BEF
payables 6 receivables loss 1.700M BEF
Lower exchange rate US$ vs. BEF (actual rate vs. budget rate)
M BEF 17,385 (3,372)
1,978
(392) (197) 612 1,279
N/A 17,293
MS 353* (88)
51
(11) (5) 16 33
1Z 361
LW-MRS:5
LEHMAN 02151
CIH- HALAGA
iBcoie StntitDt PSnoi tding 2/28/B9
Current Keith Actual Current south.Budget Variance
tear to Date Actual Year to Date Budget Variance
nSH S/OD 75.e a e.es
SS
232 0
S/Ton S/Ton
150.36 -74.96 Proiact Revenuen ' 0.00 0.00 Other Revenuen
SH
165 0
S/Ton
85.48 0.00
5H
532 e
S/Ton
172.39 0.00
S/Tou
-86.91 0.00
7E 75.S
232 150.36 -74.96 Total Revenuen
169 85.46
532 172.39 -86.91
27 24.et e e.se t e.ss e 0.00
49 43.63
e 0.00 i 0.00 0.00
133 06.20 -62.35 Direct Var. Cofts 0 0.00 0.00 SpendingVarietee 0 0.00 e.ee Direct lired Costa 0 0.00 0.06 Selling
25 16.20 27.43 Adiioistmion 0 0.00 0.00 Siploration 0 0.00 0.00 Anhnge (Gain) Lobs
0 0.00 0.00 Other
86 39.36 0 0.00 6 3.66 0 0.00
73 33.41 0 0.00 0 0.00
0 0.00
334 108.23 -68.87 0 0.00 8.00 0 0.00 3.66 0 0.00 0.00
53 17.17 16.24 0 0.00 4.00
0 0.00 4.00
0 0.00 0.00
76 67.60 19 16.92
15S 102.40 -34.72 Hill CaehCosta 19 12.31 4.61 Corporate Aotation
167 76.43 37 16.93
387 125.41 -48.97 37 11.99 4.94
Si 04.59
177 114.71 -30.12 total CashCosts
204 93.36
424 137.39 -44.03
l 13.36 6
1 6.40 6.66 epreciatm/lioitiiation 0 Inventorp Change
19 8.70 0
20 . 6.48 0
1.21
US 109.13
107 121.19 -12.07 Total Erpens
223 100.86
444 143.66 -43.02
(34] -33.73 . 93 29.16 -62.09 Operating iainims
CZltKlBfll kb?IBCB CCCCaCBBB casceacca EBBBCBsB
.. _
....
1,123 1,543 1420] Tods Produeed
1341 -15.38
88 28.52 -43.89
fssiscccn sscaccsBB CSCBSBBBB CCBCBCCCB IHHBIi
2,185 3.086 1901]
1,M8 1.543 15351 TonnSold
2,211 3,086 (875)
fi
1 LEHMAN 02152
Factor Analysis - February 1989 - Malaga
Budget pretax income
'
Lower gross profit as result of lower sales volumes (536 ST) and other product mix at lower average
sales prices (actual average sales price 9,561 Pts/T vs. 20,720 Pts/T in CB)
Amortization of pre-acquisition costs
Higher cost of goods sold
Lower depreciation (AFE on new investments has been introduced)
Lower overhead costs (one open position)
Lower exchange rate US$ vs. Pts (actual rate vs. budget rate)
H Pts 7,836 (6,609)
M$ 45* (57)
(2,819)
796
(12) (25)
7
363
H/A (433)
-3
5 (34)
*at CB rate 1 US$ = 125 Pts All other items are at average rate February 1989 1US$ - 115 Pts
LW-MRS:4
LEHMAN 021S3
3n> HIfl LEHMAN 02154
BARITE DIVISION MONTHLY REPORT FEBRUARY 1989
i
i
LEHMAN 02155
Cyprus Industrial Minerals Barite Division
Monthly Operating Report
February 1989
Barite's operating loss (after corporate charge-ins) ($46M) was $60M below
budget for February. The loss was due primarily to lack of sales at the Houston facility which were budgeted at $148M. Zero sales volumes at Houston were due to budgeted sales to Colonial Rubber/DuPont and Fabricon which did
not take place. The Houston facility is currently geared up for production and sales whenever the demand increases.
Houston received $12/ton from contract toll grinding services for Mil park. Costs to mill these products, however, were $97/ton due to no other tonnage,
barite or talc, being milled.
Cartersville sales tonnages were 569 higher than budget resulting in increased
revenues of $83M and realizations of $146, compared to average realizations budgeted at $185. Lower realizations were a result of increased sales of the lower priced #22 product.
Contributions to earnings by operation after charge-ins were as follows: ($M)
Actual 62
(8)
21)
Month Budqet
57 (31)
(12) 4
Var. 5
(59)
Cartersville Houston Cartersville Admin.
Operating Earnings
YTD Actual Budqet
145 179
<$s (SI
ni> 94
Var. (34)
7136)
Includes corporate charge-ins .
.
Operating variances from budget were as follows: ($M)
Budgeted Operating Earnings
Cartersville - price variance - volume variance - operating cost variance
Houston - price variance
- volume variance - operating cost variance
Month 14
(19) 11
7 1 (5)
if
YTD 94 (62)
17
2 0 (471
(46) (42)
Costs at Houston were $88M lower than budget due to no talc or barite production other than Mil.Rark. However, costs per ton were high due to low production volumes and the incurrence of' fixed costs designed to support a
mixed talc and barite facility.
Costs at Cartersville were $87M higher than budget due to increased production
volumes, increased maintenance and repair costs including crusher repairs and
increased chemical usage at the flotation plant to improve recovery of filter
cake. Chemical supply costs have increased 1656 in 1989-
'
Qar!te-M0R:2
LEHMAN 02156
Cyprus Industrial Minerals Barite Division February 1989
Actual
2,809 0 0
1,011 17820
Month Budqet Var.
2,240 1,240
160 1,000
"4,640
569 (1.240)
(160) 11
(820)
Operating Statistics Tons Sold - C'Ville
- Houston Barite - Houston Talc - Toll Grinding
Total Tons Sold
Year-to-Date Actual Budqet Var.
5,373 0 0
3,049
8.422
4,860 2,480
280 2,000
9,620
513 (2,480)
(280) 1,049
7T7T58)
2,783 .0 54 933
57770
2,500 1,240
160 1,000
4,900
164 (1.240)
(106) (68)
717250)
Tons Produced - C'Ville - Houston Barite - Houston Talc - Toll Grinding
Total Tons Produced
5,094 0 54
3,172
8.320
5,000 2,480
280 2,000
9.?o
94 (2.480)
(226) 1,172
717440)
Financial Statistics (SM)
497 414 83 Revenue - Cartersville
0 118 (118)
- Houston Barite
0 30 (30)
- Houston Talc
13 12 1
- Toll Grinding
510 574 " (64) Total Product Revenues
3 0 3 Other Revenues
965 0 0
37
17502 7
935 242
52 24
17253 0
30 (242)
(52) 13
" (251) 7
385 68 71 35
"~55S
298 156 71
35
~ 566
(87) Operating Costs - C'Ville 88 Operating Costs - Houston*
0 Corp. Charge-Ins - C'Ville 0 Corp. Charge-Ins - Houston*
1 Cost of Goods Sold
718 121 142 70
17651
638 309 142
70
T7T55
(80)
188 0 0
108
745)
14 ~ (60) Operating Income
~ m 94 "7136)
62 9
____ 7
54 0
___68
8
O) (
Add: 0, 0 & A Less: Cap. Expend.
Operating Cash Flow
124 109 70 91
~Tl2
15 21
(To5)
181.56 184.82 12.86 12.00
148.04 132.44 107.40 . 47.08
162.34 164.73 101.88 79.58
Realization $/Ton-C'Ville
184.81
-Houston Toll Grind 12.14
Cash Cost ($/Ton Prod)-C'Ville** 167.26 -Houston** 59.83
Oper. Cost($/Ton Sold)-C'Ville** 160.06 -Houston 62.64
192.38 12.00
138.80 47.48
160.49. 79.62
Location is not currently providing a breakout of expenses between Houston Barite, Talc and Toll Grinding
Including corporate charge-ins
B a r ITe-M OR:1
CIH - BARITE DIISIOR February 1989 TTC
Fioisbed Goods Remnes Crode Revenues
&Gross Product Revenues
Sales Discounts Couisnlons
let Product Revenues Other Revenues
. Total Revenues
CARERSVILL
C'VILLE
KIBE HILL SOBTOTAL BOUSTOH SOBTOTAL OTHER
e 993 933 e0e
0 993 00
0 0
993 993 128) (28)
0 993 e (28)
0 0
'0 965 965
e 96!
0 (2) (2) 37 35
0 9
e 963 963
37 1,000
9
BARITE TOTAL
993 0
993 (28)
965 44
1,009
BORGET VARIARCE
1,229 (236) 00
1,229 (236) 0 (28)
1,229 (264) 24 20
1,253 (244)
Salaries Hourly Labor
Benefits Payroll Tares
Supplies Kaintenance &Repair Poser.
Fuel &Vater Bags Cheiicals Freight
Outside Services Royalties &property Selling &administrative Property Taies Other
14 33 47 11 58 14 72 64
a
30 118 14!
25 173
0 173 157
16
9 30 39
9 48 (18) 30 68 138)
0 0 0 0 22 22 0 22
14 67 81 (14) 67 (21 65 70 (5)
18 127 145
16 161
0 161 104
57
0 ' 70 70 12 82
1 B3 B5 - (2)
0 15 15
2 17
0 17 24 (7)
0 22 22
5 27
0 27 32 (5)
1 67 68
0 6B 0 68 24 44
0' 0 0 1 1 0 1 0 1
0 221 34 770
3 13 16
0
16
(11 15
10
5
0 0 0 0 0 (2) (2) 0 (2)
0 5 5 0 5 15 20 16 4
1 10 11 55 66
8 74 47 27
Operating CashCosts Charge-ins
90 579 669 123 792
41 101 142
70 212
41 833 708 125
0 212 ' 212
0
Total Cash Costs
131 680 an 193 1,004
41 1,045 928 125
Depreciation Inventory Change
Total Expenses
Operating Earnings
56 66 122
l 123
(187) 72 (115) (3) (118)
1 124 109
15
0 (118) 130 (248)
0 818 818 191 1,009
42 1,051 1,159 (168)
0 145 145 (154) (9) (33) 1421 . 94 (136)
Tons Hilled - Barite - Tale
5,094 5,094 00
0 54
5,094 7t480 (2,386) 54 280 (226)
Tods Sol - inished Goods
- Barite - Tale
5,373 0
5,373 0
0 0
5,373 7,340 (1,967) 0 280 (280)
LEHMAN 02158
CIH - BBITE DIISIOS ebrnarp 1989
limbed GoodeRevenues Crode Revcnoei
Gross Product Revenues Sales Diecoooti t Couissions
'Ret Frodoct Revenues Other Revenues
Total Reveines
Salaries Hourly Labor Benefits fayroll Tares ' Supplies Haintenance SRepair Power Joel 6 later Bags Chemicals Ootside Services Royalties &property Property Taies Other
Operating CashCosts Charge-ins
Total CashCosts
Depreciation Inventory Change
Total Eipenses
Operating Rarnings
TonsKilled - Barite - -Talc.
Tons Sold Iinisbed Goods * Barite - Talc
CRTERSTILLE
C'TILLE BARITE
un KILL SDBT0T1 RODSTOR SOBTOTAL OTHER TOTAL
e SII
518
e8 8
8 518 88
8 518 88
e 511 518 e 113) (13)
8 518 8 (131
8 518 8 113]
c 197 497
8 497
(1) (1) 13 12
8 497 4 15
e I9( 49E 13 589
4 513
7 IS 22
5 27
5 32
7 E8 75 12 87
8 87
2 IE 18
3 21
(8) 13
e e 8 8 8 11 11
8 25 33
1 34
8 34
18 58 75 9 65 (1) 84
0 32 32 18 42
1 43
0 11 11
1 12 ; 8 12
8 . 13
13
5- 18
8 18
8 22 22
8 22
8 22
8 188 3 3
1 7 8 e 8
8 2 2e2 1 - - 5 . 7 25 32
(1) 7 9 11 3 35
BUDGET V&RIICE
551 (51) 88
551 (51) 8 (13)
551 (54) 12 4
573 (58)
32 8 7S 8 33 (28) 8 11 35 (1) 52 32 43 8 12 8 15 2 12 18 4 (1) 52 83 22 13
It 275 319 71 398 21 58 71 35 185
22 412 353 8 185 185
59 8
(5 325 398 185 495
22 518 . 459 . 59
28 33 51
8 51
(93) 7E (17) (3) (28)
51 55
E
B (28) 45 (65)
8 434 434 183 537
22 559 559
8
8 E2 52 198) (28) 118) (*S) 14 (68)
2,783 .8
2,763 e
1 54
2,783 54
3,748 158
(957) (185)
2,819 8
2,889 8
1 1
2,819 8
3,488 158
(671) (161)
LEHMAN 02159
Cyprus Industrial Minerals Barite Division
Inventory Cost Flow February 1989
Cartersville Mine - Barite
Beginning Inventory
Add: Production
Less: Transfers to Mill Ending Inventory
$7ton
61.23
91.D6
79.44 64.20
Tons
9,352 2,614
2.783
083
Inventory Change on Balance Sheet P&L Impact {recorded at mill)
Cartersville Mill - Barite
Crudes
Beginning Inventory
Add: Transfers From Mine
Less: Crude Used
Ending Inventory
0
79.44
79.44 0
0 2.783
2.783 0
Inventory Change on Balance Sheet P&L Impact
Finished Goods Beginning Inventory
Add: Production
Less: Cost of Goods Sold Ending Inventory
143.D8 163.61
162.20 147.94
728 2,783
2,809 702
Inventory Change on Balance Sheet
P&L Impact
.'
Houston Mill - Talc Crudes Beginning Inventory
Add: Purchases* Less: Crude Used Ending Inventory
96.62 0
104.65 102.72
7,833 0
54 7,779
Inventory Change on Balance Sheet P&L Impact
*Add1tional inventoriable costs of Australian purchase
Finished Goods Beginning Inventory Add: Production
Less: Cost of Goods Sold Ending Inventory
0 172.98
0 172.98
Inventory Change on Balance Sheet P&L Impact
$ 572,626 238,033 221,074 589,585
16,959 (16,959)
0 221.074 221.074 ______ 0
0 0
104,161 455,316 455.620 103,857
(304) 304
756,813 47,896 5.651
799,058
42,245 5.651
0 9.341
0 9.341
9.341 (9,341)
Barite-MOR:*
LEHMAN 02160
CIH CMTIEVIUE m m iDcoit S t i t t I t nt February 1989
Current Kontb Actual Corrtnt Hontli Budget V a riu c t
Teat to Sate le tn a l Tear to Sate Budget Variane-.
K
5/ton
SU
S/Tou
SK
SK
S it on
SH
S/Ton
sie . 181.58 (13) -4.83
41t 164.ai -3.26 finished Soods St i t h e *
0
0.08
-4.63 Salts Discount * .
993 184.81 (28) *5.21
935 192.39 -7.57
0
0.00
-5.21
497 178.93 3 1.87
414 184.82 t7.89 S tt Product E tvto it *
0
0.00
1.07 Other D em m e
965 179.60 7 1.30
935 192.39 -12.79
0
0.00
1.30
see 178.00
414 184.82 -8.82 Total Revenues *
972 100.90
935 .192.39 -11.48
27 9.70 7S 28.95 ie 3.59 i l 3.95 33 11.88 75 . 28.95 32 11.86 11 3.95 13 4.67 22 7.91 3 1.88 7 2.52 e t.ee
h 3.95 8 2.87
28
11.20
-1.50 Salaries
66 26.40 0.55 Hourly u b t r
28
11.20
-7.61 Benefits
0
0.00
3.95 Payroll Taxes
22
8.80
3.06 Suppiits
45 18.00 8.95 Kalntenance 6 Repair
35
14.00
-2.14 Poser
11
4.40
-0.45 fu e l 8 la te r
9
3.60
1.07 Bags
12
4.18
3.11 Chtiicals
3
1.Z0
*0.12 Outside Sendees
5
2.00
0.52 Royalties & property
0
0.00
0.00 Selling 6 a d i i n i n m i
a
3.20
0.75 r u t s other Than incoit
4
1.60
1.27 Other
61 11.97
56 11.20 0.77
148 29.05
131 26.20 2.85'
21 6.12
57
11.40
-7.28
22 6.32
0
0.00
4.32
79 15.51
44
8.80
6.71
145 28.46
98
18.00
10.48
71 13.94
70
14.00
-0.06
15 2.94
22 4 .4 0 / -1.48
22 4.32'
19
3.80
0.52
68 13.35
24 i.8 0 8.55
6 1.18
7
1.40
-0.22
15 2.94
10
2.00
0.94
(2) -0.39
0
8.00
-0.39
20
3.93 .
16
3.20 0.73
19 3.73
8
1.20
2.53
339 121.81 71 25.51
276 110.40 11.41 Operating Cash Costs **
71
28.40
-2.89 Charge-ins
710 139.38 142 27.88
552 110.40 28.98
142
28.40
-0,52
4 ' 147.32 ......... 347
38.80 " ' 8.52 Total Cash Coats **
852 167.28
694 138.80 28.46
Cl 21.92 (15)
51 20.40 129}
1.52 Depreciation inventory Change
113 (115)
24.15
102 28.40 (16)
3.75
456 162.34
389 184.73 -2.40 - Total Expenses *
866 180.08
780 160.49 0.43
44 15.66
45
20.0)
-4.43 Operating Earnings *
112 20.84 H t m u h ;
155 31.89 -11.05 D M S tm i fi
2.763 e
2.783
2.809 0
2.809 anaiEitsi
2,814
2,500 0
2.-50
2,240 0
2.246
2,580
283 Tons Hilled - Barite - Talc
283 Total Tons Killed ** -
569 Tons Sold - Barite 0 - Tale
569 Total Tons Sold *
114 f i l t e r Cake Produced
5.094 6
5.094
5.373 0
5.373
5.661
5.000 0
5,000
4.860 "0
4.860 OOBDtOtSC
5.000
94 0
94
513 0
513 Dgodisoi
601
I
I
LEHMAN 02161
CiH - HQUST05 BARITE Itcoie Statelent February 1989
/
Carrent Konth Actual Current Konth Budget Tariance
Tear to Date Actual Tear to Date Budget Variance
SH
e 13
S/Ton
6.66 6.66
6.66 1Z.86
SK
148 6
148 1Z
S/Ton
S/Ton
61.67 6.66
-61.67 finished Goods Revenue* 6.00 Sales Discounts
61.67 1Z.08
-61.67 Ret Product Revenues 0.B6 Toll Grinding Revenues -
SK
6 6
6 37
S/Ton
6.0 0 6.0 0
0 .6 6
12.1
SK
29 6
294 2
S/Ton
S/Ton
61.76
6 .01
-61.76
0.6 6
61.76 12.66
-61.76 0.14
13 12.8
166
66.67 -53.81
Total Revenues
37 12.1
31! 66.81 -54.67
5 5.67 Z 12.16
3 3.6 1 1.61 9 9.1Z e 16.13 i 1.61 s 5.67 ze 26.26 e 6.66 i 1.61 i 1.65
71 71.94 3S 35.46
1.67
3.40 Salariei
13
5.4Z
6.7 Honrly labor
5 z.es 6.96 Benefits
13
5.4Z
-4.46 Supplies
7
Z.9Z
6.Z0 Haintemcee & Repair
e 3.33 6.88 Poser
i
0.4Z
6.60 Puel & la te r
7
Z.9Z
Z.15 Bags
Z6
8.33
11.93 f a c ilit y Lease
6
6.61
6.66 freight
6 6 .6 6 1.01 Ontside Services
6 6 .6 6 4.65 Other
/
78
32,50
39.44 K ill Cash Costs
35
14.58
Z6.88 Charge-ins
11 3.41 25 7.75
9 2.79 (14) -4.3 16 4.96 1Z 3.72
Z 0.62 5 1.55 46 12.40 1 6.31 1 6.31 15 4.65
123 38.13 70 21.76
!
1.68
1.73
26 5.46 2.29
11
2.31
6.48
26
5.46
-9.80
1
Z.94
2.62
15
3.15
6.57
2
6.42
6.26
13
2.73
-1.18
46
8.46
4.00
6
6.66
6.31
1 .6.21 6.16
6
6.66
4.65
156 32.77 5.35
70 14.71
6.99
-16
167.16
113
47.68
66.31 Total Cash Costs
193 ' 59.83
226
7.48
12.35
e 6.66 (3)
4
1.67
-1.67 Depreciation
7 Inventory Change
1 6.31 (3)
7
1.47
-1.16
146
163 i6 i.s e (96) 6.66
191 79.58 (31) -12.92
ZZ.38
Total Expenses
1Z.9Z Operating Earnings
191 62.64
379 79.62 -16.98
1154]
6.6 6
(61) -1Z.8Z
BEIIK0BB I I I I I B O I I l u n i m i
-37.69
kIVBbB
54 166 1166) Tons Killed - Talc 54
6 1,240
(1,240)
Barite
0
333
1,066
(671
Toll Grind
3,172
987
Z.466
(L413) Total Production
3,226
286 2,486 2,600
4,766
(226) (2,480)
1,172
(1,534)
6 6 1,611
1,611
166 1,Z6 1,666
Z, 00
(160) (1,24*)
11
Tons Sold * Talc Barite Toll Grind
(1 ,3 8 Total Sales
0 6 3,649
3,649
216 2,466 2,606
4,766
(280) (2,486)
1,049
11,711}
LEHMAN 02162
9
PLANT TYPES PLANT LOCATIONS 0003 - F-AGA, 13A - MiIrLL
13H32-N0 22 PULK TOTAL I.DC* 0003
:>VNB SLS KL TNS >L RLZ TNB SI..S KLZ tTNB SLS PLZ TNS SLB RLZ
TNS LS RLZ
CYPRUS INDUSTRIAL MINERALS SALES BV PRODUCT AND SHIPPING LOCATION
FIGURES AS OF 02-89
ACTUAL
.PLANNED
VARIANCE
544-S43*
2S5
$$12465,(6*92V
$68,717 $270.26
SS $14,6GB $260.27
90 $23,BIS $264,64
0 .0 %0 $0 $.00 $.00
$28s31,,e07,38287>1210*
1,545 $264,092 $170 ,93
$^2,843011 . $131.73
350 $57,050 $163.00
209 $76.775
($2,57) (35)
($9,130) $3.63 0 $.0t0o 243
$18,940 ($12.66)
SI (($$43.12.1297))
$4962,.274838 $177,97
J'K.n
'* 2,240 $413,877 $lt4,77
$82*356468 ($6.80)
printed: 03/06/89
ACTUAL - YEAR
TO DATE -- ---- PLANNED
VARIANCE
1,085 lOlsM * aos
$289,543
$166,517
$266.95
$275.23
191 $50,983 $267*27
13B $36,540 $264,78
0 ($219 $.00
$100,040000 $252.00
3,389 $536,437 $158.28
* 3,067 $524,991 $171.17
686 $91,304 $133.03
$105,965500 $163.00
4EI0 $123,026
($8.28) 53
$14,443 $2.49 (400)
($101,019) ($252.00)
372 $11,446 ($12.89)
36 ($14,646)
($29,97)
$7658,.305417 $180.91
4,860 $934,798
$192.35
$33,24491? ($11.44)
handwritten numbers represent amounts reported by the field for sales tonnages, differences are being researched.
$ ft &
%
.
LEHMAN 02163
ms
A
PLANT TYPE1 PLANT '
CYPRUS INDUSTRIAL MINERALS SALEH; BY PRODUCT AND SHIFT'INO LOCATION
FIGURES AS OF 02--89
PRINTED! OZ/06/Q9
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LEHMAN 02164