Document M4K8XYVRKkdME5GBOzwyBGbK7
Reprinted From The Journal of The American Medical Association August SI, 1*97, Vol SOI, pp. 577*582
Copyright 2967, by American Medical Association
Occupational Acroosteolysis
Report of 31 Cases Rex H Wilson, MD, William E. McCormick, MS,
Caroll F. Tatum, MD, and John L. Creech, MD
In 31 cases of acroosteolysis of the hands of workmen derma. Some have clubbing of the fingers. Only a few
associated with vinyl chloride (CHjCHCI) polymerization of the cases have sought medical attention because
processes, the osteolysis was specific to the distal pha of symptomatic complaints; the majority have been
langes of hands and was frequently associated with Ray found through x-ray examinations of the hands.
naud's symptoms. Affected personnel ranged in age from
A summary of the physical findings of the ob
26 to 47. The disorder is believed to have resulted from served cases is shown in Table 1, and a detailed de
a combination of physical insult, chemical insult, and scription of the two predominantly common symp
personal idiosyncrasy. The specific causes are unknown. toms follows:
The prevalence was found to be less than 3% among
Raynaud's Phenomenon.--This symptom com
employees performing similar work. No cases were found plex has occurred in varying degrees, with one or
in workmen using or processing the polymer or manu both hands involved. Generally, its effect is observed
facturing commercial resins.
as marked discomfort on exposure to cold. None of
the cases have exhibited vascular changes of the feet.
uring mid-1964, several complaints came to our A unilateral sympathectomy performed on one of
D attention of soreness and tenderness of the the most seriously affected cases relieved most of fingertips of workmen in a manufacturing plantthe symptoms on that side. The acroosteolysis was
polymerizing vinyl chloride (CHsCHCl). Compre not altered by the sympathectomy.
hensive examinations of these individuals revealed
Roentgenological Changes.--The most unique
nothing of significance except a "Raynaud-like phe characteristic of this syndrome is the unusual roent
nomenon" of the hands, and in some cases, definite genological findings. These are described as acroos
changes of the distal phalanges were apparent on teolysis and are illustrated in Fig 1. It may be present
roentgenograms of the hands. Since then we have in all of the fingers and readily observable, or only in
observed additional cases of this unusual syndrome. one finger and barely discernible, as illustrated in
It is the purpose of this manuscript to summarize Fig 2. X-ray films of the feet, as well as those of the
our observations.
long bones and of the skull have been made in some
of these cases, with no osteolysis found other than
Description of Syndrome
in the distal phalanges of the hands.
To date we have observed 31 cases of hand dis orders among 3,000 personnel involved in vinyl chloride manufacturing and polymerization. All have been men, between the ages of 26 and 47. We have not observed any ethnic or racial tendency for the syndrome. The great majority have been char acterized by two common factors: symptoms likened to those ascribed to Raynaud's phenomenon and acroosteolysis of the distal phalanges. A few have had no symptoms but have the roentgenographic evidence of acroosteolysis. Several of the patients have external skin lesions on the dorsal surfaces of the hands and forearms, with a rope-like appear ance resembling changes sometimes seen in sclero-
From the Medical Division. B F. Goodrich Co.,. Akron, Ohio. Reprint requests to 600 S Main St, Akron Ohio 44318 (Dr. Wileon).
Acroosteolysis is a rare clinical entity, with only 72 cases of the familial type reported up to 1965, ac cording to Cheney in ids excellent review.1 The diagnosis of acroosteolysis requires expert roent genological technique and knowledge. It has been our observations that early cases of acroosteolysis will be missed by the roentgenologist not familiar with this condition. All of the cases on which we are reporting have been confirmed by at least two ex perienced roentgenologists working independently.
We established the following roentgenographic criteria for our diagnoses. These are the result of our having viewed several thousand x-ray films of the hand in our search for the cause of the syn drome.
1. General: Roentgenographically, acroosteolysis, as found in workers who are exposed to vinyl
AP00001899
578 ACROOSTEOLYSIS--Wl LSON ET AL
chloride and polyvinyl chloride manufacturing processes, is somewhat different from that found in familial osteoporosis with acroosteolysis and in fa milial osteosclerosis with acroosteolysis. In osteopo
rosis with acroosteolysis there may be compression fractures in the spine, and basilar impression of the skull, along with destruction of the midpha langes. None of these findings have been seen in these workers. The changes in the distal phalanges are similar in both conditions.
Osteosclerosis acroosteolysis observed by Andren et al1 (University Hospital, Malmo, Sweden) in twins showed diffuse sclerosis, with cortical thick ening of the shafts of the long bones and clubbing of the metaphyseal ends. The phalanges of the hands and metacarpals were foreshortened, and the distal phalanges showed acroosteolytic changes. The feet showed the same changes, except that the distal phalanges were not fragmented.
There has been no evident destruction in the mid or proximal phalanges of the thumbs or fingers of these individuals and no evidence of a lytic, destruc tive lesion in the feet.
We have not observed any loss of calcium salt in the bones of the wrist and remaining bones of the
hand and phalanges in any of these individuals, and there has been no evident sclerosis of the wrist and hand bones.
2. Mild stage: The earliest change found in acroosteolysis in these workers has been a loss of the cortex of one or more of the tufts of the distal pha langes, with no destruction of the tuft or shaft of the distal phalanx.
The next more advanced stage may be a small, half-moon cut in the cortex of the tuft of one or more
Table 1.--Summary of Symptoms and Findings
Symptoms Acroocteolysls without
Raynaud's symptoms, on* hand
Acroestaelysls without Raynaud's symptoms, both hands
Acroostsolyiis with Raynaud's symptoms, ons hand
Acroosteolysis with Raynaud's symptoms, both hands
No. of Cases 4 S 5 17
Total
31
Clubbing of fingsit Skin nodules
8 8
2. Mild stage of acroosteolysis with half-moon de fect of distal phalanx of mid finger.
JAMA, Aug 21,1967 Vol 201, No 8
AP00001900
ACROOSTEOLYSIS--WILSON ET AL
579
distal phalanges, or a so-called dice effect along one
or more of the tofts. Figure 2 illustrates the small, half-moon cut in the cortex of the distal phalanx of the mid-finger.
3. Advanced stage: A more severe lytic destruc tion may be a complete loss of the tuft and a por tion of the shaft of one or more distal phalanges as illustrated in Fig 1 in which the tuft of the distal phalanx of the right thumb and the tuft of the distal phalanx of the left fifth finger are completely absent. Additionally, there may be in the same hand a portion of the distal rim of the tuft remaining, with loss of the proximal portion of the tuft and a portion of the shaft of the phalanx, which can also be identified in the remaining phalanges in Fig 1. This loss may be of a transverse nature through the
shaft and the tuft, or of an oblique type loss of
bone structure. 4. Healing stage: In this phase, there is often
definite fragmentation of the remaining tuft and of the filled-in area where the previous destruction Was noted through the shaft of the distal phalanx. This may go on to a complete bony union or remain as a fibrous union with fragmentation. In Fig 3 and 4, x-ray films of the same individual well demon strate this. This employee had almost complete reunion of the multiple fragments when first seen in November 1965 and again in November 1966 (Fig 3). In the latter, the completely healed shafts and tufts of the distal phalanges are indicated by no residual fragmentation with fibrous union. There is a definite shortening of the shaft and a widening of
i
i
3. Above, Aeroosteolysis with marked fragmentation of distal phalanges in November 1965. Below, Same individu al in November 1966.
AP00001901
580 ACROOSTEOLYSIS--WILSON ET AL
the shaft and tuft, both in the transverse and the anteroposterior diameter. This is most likely due to a combination of constant pressure, and by the nor mal tension of the soft tissues, particularly the ten dons to the distal phalanges.
Occupational Aspects of Syndrome
Based upon our observations of these 31 cases, it appears as if this syndrome may be of occupational origin and is somehow related to the process of vi nyl chloride polymerization. Its specific cause if not presently known. We are performing extensive re search in an effort to find the cause. Two other pa pers referring to the condition have appeared in the literature. The publication by Suciu et aF contains no specific information, and merely alludes to some hand problem. That of Cordier et aF presents case histories with symptoms similar to many of the cases we describe. This syndrome differs from idiopathic and familial acroosteolysis in that only the hands are involved.
Vinyl Chloride Polymerization Process
Polyvinyl chloride is a widely used synthetic resin. It has been manufactured commercially for more than 30 years and is used in upholstery fabric, floor and wall tile, wire insulation, phonograph records, and many other commonly used commodities. For many of these uses, the resin (CH-CHClh is mixed with other materials to achieve the desired physical characteristics. The hand syndrome occurs apparent ly only in those people exposed to vinyl chloride or to other chemicals used in the manufacturing process of the resin itself or both. In addition to our exami-
Table 2.--Age Distribution of Cases______
Acroestwlytlt
Acroosteelytls
Without
With
Aft Group Raynaud'* Symptoms Raynaud's Symptoms
20-29
1
4
30-S9
4
12
4049
4
6
nations of 3,000 personnel performing vinyl chloride manufacturing and polymerization, we have exam
ined more than 1,000 individuals who handle the finished resin ot who process it into plastic prod-
ducts. No eases of acroosteolysis have been found in these 1,000 persons.
Basically, the manufacture of polyvinyl chloride consists of polymerizing vinyl chloride. The reac tion is accomplished in closed containers (polymerizers) with suitable catalysts and emulsifiers.
Copolymers, formed by combining vinyl chloride
with other monomers, create variations of the homopolymer. These are commercially produced. Following polymerization, the resin is washed, dried, and sold as a finely divided white powder.
The polymerization operations are carried out in closed processes and provide little opportunity for employee exposure. Following the completion of the polymerization reaction, periodic cleaning of the walls and agitator of the polymerizer is necessary.
The frequency of this cleaning and its method varies with the type of material used in these vessels and
with different manufacturers. The most common practice has been to accomplish the cleaning man ually by using hand scraping techniques, with work ers spending several hours each day on this job assignment. Personnel performing this job are com
monly referred to as "polycleaners."
4. Left, Healed acroosteolysis with only minor roentgenographlc changes. Right, Same individual one month after crushing injury to midflnger.
JAMA, Aug 21,1967# Vol 201, No 8
APOOOOt 902
ACROOSTEOLYSIS--WILSON ET AL
881
Epidemiology
We bave attempted to study the relationship of job history to the occurrence o! the disease. Twen ty-seven of our 31 cases have either been on the "polydeaner'' job assignment at the time the syndrome appeared or have, had that assignment at some time in the past. 'This job assignment is the only one showing any positive correlation with the occurrence of the syndrome.
Attack Rate.--The syndrome has a low attack rate. Our experience indicates it occurs only in less than 3% of all production employees who at one time have had polycleaning experience.
Age Distribution.--The youngest of our cases is 26 years old, and the oldest is 47, with the majority falling in the 30 to 39 age group. The complete dis tribution is shown in Table 2.
The appearance of the syndrome among younger employees may be influenced by the fact that the polycleaning job is one of the initial job assign ments into which employees in such plants are hired.
Incubation Period.--If this syndrome is related to occupational factors, as we believe, then the time of exposure to these factors should be significant. We have investigated the time spent on polyclean ing and, although accurate job-time assignment in formation is difficult to develop, it appears as if none of these cases has had less than 12 months polycleaning experience.
Comment
To our knowledge, this is a unique and, with the exception of references 3 and 4, previously unre ported disorder. The spedfic cause is presently unknown, although it appears to be related to the manufacture of vinyl chloride and polyvinyl chlo ride. Not only are the x-ray findings of themselves unique, but when accompanied by the symptoms of Raynaud's phenomenon, the syndrome becomes ex tremely spedfic. As far as we are aware, this has not been an observed response to any toxicant in any of the animal species. We have attempted to arrive at an explanation of its cause, as well as the physio logical mechanism whereby the extreme specificity for the distal phalanges of the hands occurs, but have been unsuccessful. We believe the condition is the result of three factors, all of which must be present for occurrence: (1) a chemical insult, (2) a physical insult, and (3) a personal idiosyncrasy. The chemical insult could occur from one or more of the monomers, catalysts, and intermediate reaction products existing in polymerizers. A low degree of exposure to these could occur from contact with the solid, slightly moist, residue in the polymerizer or to small quantities of vapor, absorbed either percutaneously or by inhalation. Research studies are In progress in an attempt to verify the chemical in sult factor theory.
The physical insult is present in all "polydean-
ers" to some degree through the prolonged hand scraping operations as well as the occasional use of
hammers to remove the residues. In support of the physical insult factor, we have quite recently ob
served the effects of a finger injury to an existing case of this syndrome. Figure 4 (.left) . shows an x-ray film of the left hand of the first of these cases ofacroosteolysis (accompanied by Raynaud's symp toms and skin nodules on the dorsal surfaces of the hands). The bone damage is quite limited. Figure 4 (right) shows the same hand with the roentgeno gram taken four months after a crushing injury to the mid finger, with lysis having resulted to the tuft of the distal phalanx. We believe this activity was stimulated by the trauma.
Personal idiosyncrasy appears to be an important factor because of the low incidence of occurrence of the disorder. This is especially significant because,
although all polydeaners are subjected to essential ly similar chemical and physical insults, the inci dence of this syndrome is very low, and the explana tion for this can only be made on the basis f person al idiosyncrasy. We suspect pertinent factors here are related to the individual's vascular system, the nerves controlling the blood supply to the fingers, and to the spedfic type of collagen in the individ ual's hands. We are in the process of investigating these factors.
We have observed no serious disability in any of these cases. A few have been partially disabled be cause of hand soreness, to the extent that some restriction in manual activity was necessary. Im provement in the symptoms, as well as in the roent genological findings, has occurred in many cases without adequate explanation.
We wish to emphasize that no cases have been found, after extensive search, in individuals either working with the finished polyvinyl chloride or its copolymers, or in processing the polymer into plastic products. In these processes, more exposure to the polymer occurs than does in the manufacturing of the polymers themselves.
We presently believe that personnel assigned to polycleaning should be evaluated, prior to assign ment, for any evidence of collagen disease, oste olysis of the hands, or abnormal response of the hands to cold insult. Any evidence of the existence of any of these factors should contraindicate the as signment of an individual to "polycleaning," and thus remove, or at least minimize, the personal idio syncrasy factor.
References
1. Cheney, WJX: Acttvoateolyeia, Amer J Roentgen M:S95-617 (July) 1965.
2. Andren, L., et al: Ostoopetroeil Aerooeteolytiea: Syndrome of Osteopetrosis, Acroosteolysis and Open Sutures of Skull, Acta Chir Samd 124496-507 (Dec) 1962.
3. Suciu, I.; Drejman, I.; and Valsskai, M.: Contributil Studio! Imolnavirilor Produse de Clorura de Vinil, Med intern 16:967978 (Aug) 1963.
4. Cordier, JJL, et el: Acrooeteolyse et Lnidti Cutanees Asaodees Chez Deux Ouvriers. Affectes au Nettoyage D'Antodavea, Cah Med Travail 4: (Jen) 1966.
JAMA, Aug 21. 1967 Vo! 201, No 8
AP00001903
y./TT AL
sarrttrs. It appears that rites smoked fairly nccunctu.il grams of tohacm differences in CO level*
n this study cannot isis of their characterisi iIced different cigarette tKit differences in inhaL. well as factors such as i arc also of some impor-
efcronccs
uttfu Report of the Adcis^rv Tceorx General of the Puhtf iratioo 2103. Public Health
irquences of Smoking: A l*nU. mew: 1967, publication li^. 1908. M, Goldsmith JR* Gttlxm 1 from myocardial infarction 19:510*517,1969. Inmmorid C, Gurfinkcl I.: Jiip to atherosclerosis of the rtr Eng J Med 273;775*77i*.
;ill HC, Richards ML. et al* cigarette smoking habits and
is in autopsied males. Circtifo1900. ibson KW, Bross DJ. et ni* lie atherosclerosis and (he i*e hoi. New Eng J Med 279:1-1 l.'J-
raiinfr and Atherosclerosis. Co* ikxgnitrd, 1969. arlmn monoxide and coronurv tern Med 71:199-201,1909. Mplan MA. Jacob D: Tobacco: r in anpna pectoris. Ann 7n/crn
i.
Swanson AJ: Non-nlcotinlzed na pectoris. Ann Jn tern Med
Swanson AJ: The effect of Iow an angina pectoris. Ann Intern it, Ilirott MF, Cadlpan JB, e( si .ween alveolar and blood carbon lions during breathholdin*. J 1..V4.1938.
okUmllh JR Helwig HU et al:
arimn monoxide exposures. Ann H-aiA, 1902. ITastir bags for collection of gas yon Is5f&.fil9, 1967. 'he Analysts of Variance. New Sons. Inc, 1939.
/fanIt Correlation Methods, el Publishing Co Inc, 1962. 7. Thompson WA Jr: Rank sum ns in one* and twe>usv cUs>i*
JH: 1*7-498.
'A Jr, WHlke TA: On an extreme Riometriha 50^7fV:iA*.
tfvnjhnok nf Statistical Tables. bk^m-WesIcy Publishing Co Int*.
61
-SEARCH 4
JAN 2 7 J97;
Occupational Acroosteolysis
I. An Epidemiological Study
wm^ * "* SM/':"
Bertram 13. Dinman. MD: Warren A. Cook; Walter M. Whitehouse. MD; and Harold J. Magnuson, MD, Ann Arbor, Mich; and Theodore Ditchech, MD, Phoenix, Ariz
Antpidemleloglcsl study wat performed cover* prietary information associated with details
log 5,011 employees with 21,510 man.yeart ex* of manufacture, some disinterested group
perlence in various phases of vinyl chloride (VC) and polyvinyl chloride (PVC) manufacturing in 32 plants throughout ths United States and Can ada. The total number of definitive cases of acroosteolysis (AOL) was 25; 16 other indi viduals were under suspicion. This condition Is clearly associated with the hand cleaning ot poly* merizers. Workers engaged In cither phases ol VC or PVC manufacturing do not appear to be at
was needed to evaluate operating processes, as these might relate to the causation of AOL. Accordingly, the Manufacturing Che mists' Association requested the Institute of Industrial Health (Institute of Environmen
tal and Industrial Health as of Jan 1, 1970) to conduct an epidemiological survey of the PVC industry in. the United States and
risk of developing AOL. The importance of Ray Canada to meet their responsibility to the
naud's phenomenon as a concomitant of AOL workers and the public.
is emphasized. Several statistical approaches for The institute was requested to determine
rapid medical survey are suggested. Aeroosteolysis appears to be a systemic rather than local disease. Presently, neither the etiological agent nor its portal of entry is known.
the extent of the problem among PVC work ers. By establishing a specific job association with AOL, it was hoped to determine where the risk of incurring AOL arose within the
PVC process. It was important to determine
w whether AOL was associated only with the ITH THE emergence ot a new clinical synthesis stage or if those handling the
entity, occupational acroosteolysis (AOL),1 finished polymer also might be affected.
it became a manifest responsibility of the polyvinyl chloride (PVC) industry' to define more doarly the character, extent, and pos sible causes of this disorder. Though indi vidual corporations might survey their em
The primacy of this consideration stems from the widespread use.of the polymer in the fabrication of a multitude of manufac tured goods that enter general commerce. While the number of workers engaged in the
ployees, a statistically.valid construction of chemical synthesis of PVC is relatively
the problem could not be developed without collation of the health experience of all PVC
small, there are thousands of small manufac turers engaged in the fabrication of products
producers. To maintain the privacy of pro- ' derived from this versatile plastic.
Submitted for publication Feb 9. 1970; accepted
March 24. From the Institute of Environmental and Indus-
(rial Health (Dr. Dinman). the Department ot Environmental and Industrial Health, School of iHililie Health (Mr. Cook), the Deputnient of Ra diology, School ot Medicine (Dr. Whltehou>e>, and
the School of Public Health (Dr. Macmwom, Uni versity of Michigan. Ann Arbor, and the Doimtm\t of Itadiotogv, Good Samaritan Hospital, I'hoc/iixR. eAprriiznt(Drer.qDuedsrthscctok).Institute of Environmental V*` e*nd Industrial Health, University of Michigan, Anti
Arbor.4810*1 (Dr. Dinmrui).
Further, it was hoped that the epidemio logical and industrial hygiene2 investigation might define more precisely how variations in manufacturing processes might relate to variations in the prevalence of AOL among PVC producers. Medical and industrial hy giene studies might furnish some clues to the precise etiological agent is) as well as suggest preventive measures that might be applied in the industry.
In addition, it was planned that a small,
Areh Environ Health--Vot 22, Jan 1971
APOOOOf904
62 OCCUPATIONAL ACtiOOSTEOLYSIS--DINMAN ET At
KJW_______ _:------------Soc* SeCf N' 1sri5)
RACE w S Other------- ^
Do Not Write in This Box | Corp-_-------^T2)
1COMPANY SERVICE DATE_____ t. --rlsi5)
(20-21) (22-23}
ARE YOU (RIGHT) (LEFT) HANDED? (24)
TO ANSWER THE FOLLOWING QUESTIONS, PUT- A CIRCLE AROUND YOUR `
ANSWER. FOR EXAMPLE: MONDAY IS THE DAY AFTER SUNDAY (YES) (NO)
Have you noticed SUDDEN whiteness. blanching, or
paleness of the fingers of your
RIGHT HAND
LEFT HAND
(YES) (YES)
(NO) (NO)
25
Have you noticed a sudden redness or blueness of
the fingers of your
RIGHT HAND
LEFT HAND
(YES) (YES)
(NO) (NO)
26
IF YOU HAVE NOTICED ANY OF THE ABOVE,
are these changes brought on by cold
(YES)
(NO) - (DON'T KNOW) 27
HAVE YOUR HANDS OR FINGERS BEEN BOTHERED
WITH ANY OF THE FOLLOWING :
Tingling or pins-and-needles
RIGHT HAND
feeling
LEFT HAND
(YES) (YES)
(NO) tNO)
28
Warm feeling in hands or fingers
RIGHT HAND (YES) LEFT HAND (YES)
5O2 fOt
29
oft fot
Cold feeling in hands or fingers
RIGHT HAND (YES) LEFT HAND (YES)
30
Numbness, fingers fall asleep
RIGHT HAND LEFT HAND
(YES). (YES)
(NO) (NO)
31
Stiffness, fullness, or tightness RIGHT HAND
of fingers
LEFT HAND
(YES) (YES)
(NO) (NO)
32
Frequent tenderness, soreness. or RIGHT HAND
pain at fingertips
LEFT HAND
(YES) (YES)
(NO) (NO)
33
0C(
Have you not; your hands, .
Thick enii);
White, rai !
Whitish pi;
Shiny skin
Snail, rai; less than 1 (NOT inclut
Have you been Pits or sea Ridges or c
Have you used at work in the
(DAILY) (
Have you ever crushed a fin
If yes, was Which f inge
Arch Environ Health--Vol 22, Jan I97J wr
I
AP00001905
*1 r aa
Ite In This Box "P^Sj
(3-4)
:OUND YOUR YES) (NO)
YES) (NO) 25 YES) (NO)
YES) (NO) YES) (NO)
K)N'T KNOW) 27
YES) :yesj
(NO) (NO)
28
:yes) :yes)
(NO) (NO)
29
:yes) (YES)
(NO) (NO)
30
(YES) (NO) (YES) (NO) 31
YES) (NO) (YES) (NO) 32
(YES) (YES)
(NO) (NO)
33
A iiVMftfa%M111,1 OCCUPATIONAL ACltOOSTEOLYSlS--DINMAN ETAL
rt ^a'rfarr ail 63
Have you not iced any of the following changes of the skin of
your hands, wrists, or arms:
Thickening of the skin
(YES) (NO)
34
If yes, is it on (HANDS) (WRISTS) (ARMS)
White, raised patches of skin
(YES) (NO)
35
If yes, is it on (HANDS) (WRISTS) (ARMS)
Whitish pimples
(YES) (NO)
38
If yes, is it on (HANDS) (WRISTS) (ARMS)
Shiny skin patches
(YES) (NO)
37
If yes, is it on (HANDS) (WRISTS) (ARMS)
Small, raised areas, or lumps less than 1/2 inch around (NOT including warts)
If yes, is it on
(YES) (NO) (HANDS) (WRISTS)
(ARMS)
38
Have you been bothered by these fingernail troubles :
Pits or scars of the fingernails
(YES) (NO)
Ridges or cracking of the fingernails (YES) (NO)
39 40
Have you used hand-held power tools or air-driventools at work in the past six years:
(DAILY) (ONCE A WEEK) (LESS THAN ONCE A WEEK) (NEVER)
41
Have you ever broken, fractured, or
crushed a finger? (YES) (NO)
42
If yes, was it the
(RIGHT)
or (LEFT) hand?
Which finger was injured
(Thumb) (Index) (Middle)i (Ring) (Little]|
(Thumb) (Index) (Middle) (Ring) (Little)
43
Arch Environ Health--Vol 22, Jan 1971
my; ,l| .1. I.")1' 1 ll.l.pii i IH|J|,II wji u.l i|.W)|i
>rrs
APOOOOf906
61 OCCVPATIOSAL ACIIOOSTEOLYSIS--DINMAN ET At
Oct
Selected sample of workers affected with concerning film type, exposure factors, tech
follow amputation,
AOL be studied in the clinical research unit o( the University ot Michigan Medical Center.* Previously. Kousch and co-workers4 performed an extensive clinical evaluation of a croup of such workers. Subsequent ex aminations here were designed to determine whether any new clinical features had de veloped since those prior studies.
nique, nnd identification were sent to each plant. The x-my films, when forwarded to the institute, were coded nnd transmitted without identification to two radiologists for indepen dent interpretation. The findings were recorded on a specifically designed checklist which was then returned for statistical collation. Hand x-ray films that served as controls were drawn front 2,407 men over age 18; this represented
enpd phalanges i consistent with n o defect. Defects suc| rosis ot the shafts, of the tufts, and <clubbing were each ble to subjective error. Furthermore,
Polyvinyl Chloride Manufacturing: A Brief Review
the entire mnle population of the town of Tecumseh. Mich.
Work history questionnaires were completed
these defects con from other bony ci injury. Even multi;
A more definitive description of the proc ess whereby PVC is synthesized, finished,
by each individual emptoyee or by the person nel department ot each plant or both. These
forms recorded work assignments between Jan
arid compounded is reported elsewhere in. I, 1061. through Dec 31, 1966; each worker
this issue.* A brief review of the operation is noted the first and Inst month of assignment for
appropriate to the premises underlying the each specific assignment during that period. At i
involvement could sistent with these c possibilities. Becai problems did exis icant divergencies
epidemiological considerations.
each piant, a team of investigators converted
film irterpretatio
Vinyl chloride (VC), together with water, local job designations to standard job titles.
found (Table 2).
peroxide catalysts, and other additives, are These are listed in the paper on the industrial
Because of these
placed in a reactor where polymerization is hygiene aspects.*
poses of first appr;
completed after ten to 16 hours. Unreacted VC is exhausted from the reaction vessel
Pilot Run
the phalangeal tuft sidered as indicat
and the suspension or emulsion of the plas tic transferred to equipment for dewatering and drying. Following ventilation of the re actor, one or two workers enter the vessel to remove the residue from its surfaces, using putty knives or chisels.
Sixteen plants, in addition to synthesiz
ing, also compound PVC while five plants
In order to determine the reliability of survey techniques and recording methodo
logical patterns, a pilot run was carried out at one large plant. Following this, minor modification of procedures and forms was accomplished.
Epidemiological Design.--Acroosteolysfs appeared to consist of characteristic x-Tay
j \ i
| '?
j
roentgenologists in
to the presence c existence of margi
fragment(s) (defe
(defect 3), transvc
mentation (defect distal portion of considered as po
are engaged only in compounding the resin. film abnormalities and Raynaud's phenome
Methods
non. Sinco the latter would be expected to occur only infrequently in a population not
j j
bony defect of At radiologist and if defects could not l
Survey Techniques.--Nineteen corporations at risk of developing AOL, it could be used known to be engaged in tho polymerization of as a prime indicator of the existence of AOL. VC were assessed. The workers who served as Thus, wo hoped to establish an initial dis-
;
with any of these lowed up subsequi there was a histor.
the study populations were employed in 32 - plants in the United Stales and Canada. All
employees who worked at the time of tho .survey, or in the past. In any capacity in plants manufacturing VC, PVC. or in rompounding
such resin were surveyed.! In multiple-product plants, all workers tuning any prwsiblexpo
tinotion between two populations, ie, one
having AOL and the other not having it. Comparison of prevalence of defects with
the Tecumseh control population of 2,407 men suggested that all defects occurred In the PVC population with s greater frequen-
j
1 ! ; i ;
involved finger or x-ray film lesions' trauma, these ind from suspicion.
Other x-ray filn specific nature an
sure to the PVC process were studied. (This cy than in the control population fTnblo 1). {
with tho later stag
f
population underwent medical surveyf^work However, the significance- of this finding was -
themselves consul-
i 1
history questionnaires, nnd hand x-rny Aiming, clouded by an unavoidable bias which mini The self-completion medical questionnaire mized the value of the Tecumseh population
ray film findings phalanges (defect
i
was designed to probe for signs of Raynaud's as a control group, ie,'identification marks phenomenon or symptoms associated with pe which could not be readily obliterated were
{
(defect 8) or of : soft-tissue dubbin
ripheral vascular insufficiency. In addition, questions were posed to disclose skin or dermal appcmtngo abnormalities, uso of power tools, and hand-injury history.
X-rny Alms of both hands were requested from the cooperating plants; specific directions
present on these control films. Furthermore, as is apparent from previous
discussions of the x-rny film abnormalities. linear rndioluccnt defects could be confused. with old trauma, the absence of a tuft might
i j
| I (
looked with suspic
involving multip' whether they wen 2 to 5).
In addition to
Arch Enuiron Health--Vef 22, Jan 1971
'iviymr w- i v
AP00001907
. P AL
xpoture factors, techm wet* **t to each when forwarded to the vl transmitted without
diokigist* for indepenfitxCng* wore recorded il checklist which was
Mica! collation. Hand aa controls were drawn w 18: this, represented
ation ot the town of
| j
j -|
moires were completed
oyee or by the pononi plant or both. These ngnments between Jan 31, 1966; each worker nonth of assignment for : during that period. At
investigators converted to standard job titles.
paper on the industrial
j
!
i i (
Bun
iine the reliability of 1 recording methodoit run was carried out following this, minor dures and forms was
i t
esign.--Acrooefeolysis
if characteristic x-ray I Raynaud's phenomewould be expected to iy in a population not
AOL, it could be used the existence of AOL.
iablish an initial dis-
populalions, ie, one ther not having it. lcnce of defects with 1 population of 2,407 ill defects occurred in rith a greater frequenpopulation (Table 1).
nce of this finding was dablo bias which roini Tccuniseh population , identification marks
adily obliterated were ol films. ipiiarent from previous ay film abnormalities.-
ects could be confused ibsencc of a tuft might
i
j I | I
OCCUPATIONAL ACItOOSTEOLYMS--DINMAN ET AL
65
follow amputation, or short ened phalanges could lie
Table l.--Prevtlenct of X-flay Film Oefacls In Control end PVC Populations
consistent with a congenital defect. Defects such os scle
Control, PVC Population, N - 3.407 N-5.011
rosis of the shafts, widening of tlie tufts, and soft-tissuo Marginal defect
Defect No. No. %
No.
1 44 1.63 321
% 6.41
rluliiing were cadi suscepti Marginal defect, with residua)
ble ' to subjeclive reader fragment
z S 0.21 35 0.70
eiror. Furihermore, each of Transverse defeet
3 0.25 40 0.80
these defects could arise from other bony disease or
injury. Even multiple finger involvement could he con
Transverse defect, with distal fragmentation
Total resorption of distal ' portion phalanx
Sclerosis, with recsieifteatton
4
s 6
0 21 0.42
3 0.08
9 0.18
I 0.004 15 0.30
sistent with these etiological Shortening
7' 11 0.46 63 1.26
possibilities. Because these problems did exist, signif icant divergencies in x-ray film interpretations were
Widening of tuft Widening ol shaft Soft-tissue dubbing Total
s
4 0.17
43 0.66
9
t 0.004
7 O.U
10 3 0.06 40 0.80
55 76 3.16 594 11.87
found (Table 2).
Because of these complexities, for the pur reported to occur in conjunction with AOL,
poses of first appraisal, marginal defects of those x-ray film abnormalities unrelated to
the phalangeal tutt (defect 1) were not con AOL were grouped as defect 11.
sidered as indicative of AOL unless both Combining the x-ray film findings and
roentgenologists independently concurred as Raynaud's; several diagnostic criteria were
to the presence of this abnormality. The set up (Table 3). The diagnostic criteria for
existence of marginal defects with residual category 0 consisted ot essentially normal
fragment(s) (defect 2), transverse defects workers while category 1 included individu
(defeet3), transverse defect with distal frag als having x-ray film abnormalities which by
mentation (defect 4), and total resorption of history or radiographic evaluation or both
distal portion of phalanx (defect 5) were were found to be consistent with old trauma,
considered as possibly diagnostic of the disease other than AOL, congenital or famil bony defect of AOL if found by only one ial defects, etc, Tho history of persons in
radiologist and if other causes for these diagnostic category 3 disclosed cold-induced
defects could not be eliminated. Every man finger blanching unassociated with x-ray
with any of these five abberations was fol film abnormalities, clearly meeting our crite
lowed up subsequent to the field survey. If ria for AOL. Category 4 consisted of persons
there was a history of trauma involving the without Raynaud's phenomenon and sugges
involved finger or if the appearance of these tive, though not diagnostic, x-ray films for
x-ray film lesions was clearly consistent with AOL. Category 5 included those with classi
trauma, these individuals were eliminated cal AOL x-ray film defects (2 to 5 and 1, 6,
from suspicion.
and 7 without and with concurrence, respec
Other x-ray film defects of an even less tively) and Raynaud's phenomenon. Cate
specific nature are known to bo associated gory 6 had typical AOL bone abnormalities
with the later stages of AOL but are not in (as diagnosed in category 5) but without
themselves considered diagnostic. These x- Raynaud-positive replies to the medical
ray film findings included sclerosis of the questionnaire.
phalanges (defect 7), widening of the tuft Computational and Statistical Analysis.
(defect 8) or of the shaft (defect 91. and --Medical and work questionnaires and x-
soft-tissue clubbing (defect 10). Finally, we ray film reports were checked for complete
looked with suspicion upon any bony defects ness. They wore then coder!, verified,
involving multiple fingers regardless of punched, and stored in an electronic com
whether they were AOL-spccific (ie, defects puter. Quality control checking of the punch
2 to 5).
cards, using a 25% sample, revealed an er-
In addition to those defects previously 'ror of 0.1% among these cards.
Arch Environ Health--l'of 22. Jan 1971
!PJJ i HII nil. il
AP00001908
66 OCCUPATIONAL ACllOOSTEOLYSIS--DINMAN ET AL
Tab!* Agrcinttnl and Number of Fingers Showing X-ftay Film DeleeIs In 1402' PVC Workers
No. ol Fingers Involved
Negative
.Marginal dalact
Marginal defect. rts residual fragment
Transverse dafaet
Detect
fcw Specific %
ho. 1 2 3 4 5 6 7 8 9 10 Total Oefeet Agrea
1 Agree
30 3 0 1 0 0 0 -- -- -- 34
Oisegree 237 30 11 4 3 1 1
287 981 10.6
Total
267 33 31 5 3 1 1
-- -- 321
2 Agree
6 1----
-- -- -- -- -m : 7
Disagree 27 1 -- -- -- -- -- 28
1467
20.0
Told
33 2
35
3 Agree
9 0 --. - 2 0 0 -- -- -- 1 12
Disagree 25 1 -- 0 1 1 -- -m -- 0 28
1462 e 30.0
Total
34 1 -- 2 1 1 -- -- -- 1 40
Transverse dalact. with distal
fragmentation
4 Agree
1 -- 1----_---- --
Oisagrec 17 -- 1
Total
18 -- 1
2 18 1.281 20
9.5
Total rasportion 1 distal portion phalanx
$ Agrea
21
Oisagraa 5 1 -- -- -- -- -- -- **! --
Total
72
3 6 1.293 33.3 9
Sckrosif, with ^calcification
6 Agree
0 1 0 1 -- 0--------
2
Disagree 1 2 O -- 1 -- -- mm _ 18
ToUl
9 2 2 1 -- ' 1 -- -- -- -- 20
1.287
13.3
Shortening
7 . Agree
2 1 0 -a 1 -- 1 1 0
Oisagraa 39 6 1 1 -- 1 -- 2 1 1
Total
45 8 2 1 -- 2 -- 3 2 1
12
52 64
1438
18.9
Shortening
7 Agree
6 2 1 0 -- 1 -- 1 l 0 12
Disagree 39 6 1 1 -- 1 --* 2 1 1 52 1.238' 18.9
Tote!
45 8 2 1 -- 2
3 2 1 64
Widening of hilt
a Agree
0 3 -- _ _ 0 do 0 -- --
1
Disegree 35 3 -- -- -- 2 --* 2 -- e- 42
Total
35 . 4 -- -- -- 2 -- 2 -- -- 43
1459
24
Widening of eheft
9 Agrae
0 0-- 0 0 0--------
Disegree 3 1
l 1 1 -- -- -- --
Total
3 1 -- t 1 1 --------
0
7 1.259 7'
2.3
Soft-tissue dubbing
Total*
10 Agrea
3 0_ 0 0 0 0-- 1 --
S.
Disegree 26 3 -- 2 2 1 2 -- 1 -- 35 1.295
Total
29 1 -- 2 2 1 2 -- 2 -- 40
Agree
57 9 2 4 O 2 0 1 2' 1 78
Dleegree 423 45 15 8 7 9 3 4 2 1 517
Total
480 54 17 12 7 11 3 5 4 2 595*
m
The difference between these two figures and those in the defect 11 category, ie. other defects. Is not shown here.
Frequently, workers performed several ence on each of the standard jobs could be
different duties during a period spent on one computed in terms of months or fractions
assignment. Where this existed, an estimate- thereof.
was made at each plant of the fraction of The computer was utilized to perform col
time spent in each segment of the job lation and statistical manipulations of data.
assignment Since the fraction 1/12 was Clinical Evaluation of Positive Cases.--
used for each month a worker spent full Four employees with active disease were
time in various jobs during the year, it was admitted to the Clinical Research Unit of
convenient to use this fraction of 12ths the University of Michigan Medical Center.
where his daily or weekly work was divided Extensive clinical, laboratory, and physio-
between two or more jobs. Thus, if a worker logical tests and radiographic, isotopic, nu-
spent one halt his time performing one spe tritional, and metabolic balance studies were
cific component of his assignment, the value performed. The findings are reported in
of 6/12 was assigned ^to our standard job detail.-'1
title for tlint time period on assignment.
The remaining 50%. or 6/12, of his
Results
-time was distributed over one or more
applicable job components during the period General Population Statistics.--The study
of assignment By this method, job experi population consisted of 5,011 workers, of
1! j
! ! ; j t l j i
Arch Environ Health--Vol 22, Jan 1971
OC
which 96.4% w. 95.7% were wlii Negro, and 0.2% ,, mean ago was 3: with the median a range being 35 to These workers v ployed by 19 corixi 32 plants in tin States and Cnnnd 32 plants, nil hut engaged in PVC This number of p
resented 92% of synthesis industry country. The popi
risk represented a 21,510 man years.
Population Ann order to construi population groups bute comparisons, plied our diagnost for AOL (ic, x-rn; fects 2 to 5 plus 2 phenomenon). U approach, we four clearly defined cstswere limited to se\ Using these same criteria (Table 31. of 21 plants which gory 0 and 1, or Icviduals in diagnos without bone chan 4 ("AOL qucstioi Raynaud's) or bo there was a risk c those working wit extracted for furtl lation group, com whose employees the finished PVCucts. These three vidual plants in question of AOL' tion of diagnosti four populations r
The reason for of x-ray film nb phenomenon to > AOL becomes ap of the three indiv; ry 5 (Ie, x-ray fi
wamwav
AP00001909
AL
7,302* PVC Work'*/*
Negilivi
lor Specific % Total Pelect Agree
" 34
287
l -
981 10.6
________ --
28 1267 20.0 as
12 28 1.262 30.0 40
2
18 1281 9.5
20 . .____________
3 6 1293 33.3
r________________
.2 18 1287 13.3 20 _______
12 62 1238 18.9
64 ________________
12
62 1238 18.9 64____________________
1 42 1259 43
2.3
0 7 7
6
35 40
' 78 517 595*
1,259 1295
2.3
other defects, is not shown
ctnndard jobs could be if months or fractions
iitilhcd to perform colmanipulations of data, n of Positive Cases.-- h active disease were *iral Research Unit of thipnn Medical Center, shorntory, and physioKn*rn|>hic, isotopic, nuJie Utlance studies were Hines arc reported in
9UltS
a Statistic!.--The study I of 6,011 workers, of
OCCUPATIONAL ACROOSTEOLYSIS--OINMAN ET AL
67 .
which 96.4% were men; 95.7% were while, 4.1%
Table 3.-- Roentgenographic and Symptomatic Criteria for Diagnostic Categorias 0 to
Negro, and 02% other. The mean age was 35.8 years, with the median and modal
range being 35 to 39 years. These workers were em
ployed by 19 corporations at 32 plums in the United States and" Canada; of the
Hand X-Ray:
Specific X-Ray Oefeet.
Raynaud's Abnormal.
Consistent With AOL
Diagnostic Phenom* Consistent
'Category non
With AOL 1 2 3 4 5 6 7 B 9 10
0
_------
--------
1 *
3+
t t
4 -- -- i :
5
+
+++ ++ + +
++
6--
+
+++ + +
+ + -4- +
32 plants, all but six were engaged in PVC synthesis. This number of plants rep
Indicates only those lesions that may be seen in AOL (delects 8 to 11
though not diagnostic of AOL. t Single finger involved, no concurrence between readers, t No concurrence between reader*.
resented 92% of the PVC synthesis industry in this country. The population at
Table .--Distribution of Diagnostic'Categories Among Four Subpopulations With PVC Study Group
risk represented .a total of
Diagnostic Categories
21,510 man years.
Population Analysis.--In order to construct several population groups for attri bute comparisons, we ap plied our diagnostic criteria for AOL (ie, x-ray film de fects 2 to 5 plus Raynaud's phenomenon). Using this approach, we found that the clearly defined cases of AOL were limited to seven plants.
.
Population
0-1 V 4t 5t 6t
7 plants with cases of AOL
9
1.673
1.598 41
9 22 3
3 plants with questionable AOL
17 plants-without AOL
910 1,873
893 14 3 0 0 1,851 17 3 0 0
S plants compounding only
Totals
557 5.013
554 2 1 0 0 4,896 74 16 22 3
Raynaud's phenomenon only.
t Questionable x-ray, no Raynaud's phenomenon. j X-rays characteristic of AOL. with Raynaud's phenomenon. I X-rays characteristic of AOL. without Raynaud's phenomenon at time of
survey.
Using these same diagnostic criteria (Table 3), we detected another group but without Raynaud's phenomenon at time
of 21 plants which had all employees in cate of survey). We determined by follow-up that
gory 0 and 1, or less than a total of two indi of these three workers, two had manifested
viduals in diagnostic category 3 i Raynaud's Raynaud's phenomenon during the 1050's
without bone change) or diagnostic category prior to any preexposure. The third subject
4 ("AOL questionable" x-ray film without was re-x-rayed subsequent to the survey and Raynaud's) or both. To determine whether demonstrated progressive changes character
there was a risk of developing AOL among' istic of AOL; however, he has never noted
those working with the finished polymer, we Raynaud's disorder. In view of this finding
extracted for further analysis a third popu that 24 of 25 workers with severe AOL-type
lation group, constituted by the five plants x-ray film defects had associated Raynau'd's
whose employees worked exclusively with phenomenon, we believe it is appropriate to
the finished PVC-producing consumer prod link these two abberations in order de
ucts. These three groupings left three indi finitively to diagnose AOL. Thus, using as
vidual plants in which there remained a our criteria Raynaud's phenomenon or
question of AOL's existence. The distribu finger defects qualified as above or both. 25
tion of diagnostic categories among these men were found to have clearly established
four populations appears in Table 4.
cases of AOL.
The reason for requiring the coexistence of x-ray flint abnormality and Raynaud's
Intrapopulation
phenomenon to establish the diagnosis of
Differences
AOL becomes apparent upon consideration
of the three individuals in diagnostic catego Signs and Symptoms.---We determined
ry 5 (ic, x-ray films characteristic of AOL the number of workers in each of the four
Arch Environ Health--Vol 22. Jan 1271
-**T*
V,|I|II
emrr
AP00001910
uob. "*v >
68 OCCUPATIONAL ACItOOSTEOLYSIS--DINMAN ET AL
Table S.--Inletgroup Prevalence of Raynaud*! Phenomenon Mol Associated IVit/i AOL (Corrected lor Malt Populations Only)
seero symptoms, tlio Figure) was difTcrrnt in ixipulntions
Diacwitie
Category 3 Alone
believed to -be free of AOL as contrasted with those
% Male Categories
No. Population
3*2
Total
probably having coses of AOL (see above): This ob
plant! with dies o( AOL
Plants without cast* of AOL
Plants with questionable eases of AOL
Plants compounding only
servation could be used to
41
3.S0
1.SS2
1.623
screen a group of workers at
19
0.82
2.294 .
2.313
unknown risk of AOL de
velopment by simply deter
mining how many individu
14
1.70
17 *
831
als reported only a single
3 0.23 438 439 symptom. In order to deter* mine whether more intensive
Tsbte 6.--Abnormal Number o1 Cases of Raynaud's Phenomenon Occurring In
Various Size PVC-Planl Populations'
scrutiny of a group of 25 or more workers at unknown risk of developing AOL is
Population Range
. - 25-44
45-82 83*120 121-180 181-220
221-280 282*340 341*400 401-460 451-500
Abnormal No. of Raynaud's Phenomenon
3 or meret 4 or more 8 or more or more 7 or more 8 or more
9 or more 10 or more 11 or more 12 or more
P-0.01. t Raynaud's, ss detined, is cold, whits fingers brought on by hand or body chilling or both.
warranted, one can use a test based upon the normal ap proximation of the binomial,
with
l-r
1 I \3'3n where n is the number of employees questioned, where n is 24 and p is the fraction
of population free of symp
plant groups having one, two, three, etc, toms. Should the value obtained exceed 1.65,
through 26 positive responses to questions further investigation of the population in
concerning signs and symptoms. A graphical question should be considered.
representation of the frequency with which The foregoing analyses do not'relate to
respondents noted bilateral hand symptoms any individual symptom sought by our med
In those plants where AOL was believed to ical questionnaire. These statistical ap
occur and in those free of AOL is provided proaches only considered the absence or
In the Figure.
presence of any one symptom. While thes6
The one-tailed Kolmogorov-Smirnov fK- findings suggest the possibility of asking a
S) two-sample test'1 was applied to the two single question to screen a population at
distributions. The same analysis was direct- risk of developing AOL. is there any one
' ed to the compounding plant population question that might be used as a more perti
AOL-free plant group (see above!. The dis nent screening device?
tribution of positive signs and symptoms Focusing once more upon- Raynaud's phe
were found similar in both groups. Accord nomenon, we found, by the use of factor
ingly, lor tlie "AOL-free" population in the analysis. that this peripheral vascular disor
Figure, we have included the employees of der was significantly related to AOL. That
the compounding plants. On the basis of is, those questions which npi>ear to be con
affirmative responses concerning the pres sistently answered positively as a group con
ence of any symptoms, this test Indicated stitute a cluster of symptoms or a factor. In
that these two distributions did not stem addition, each symptom is associated with
from a common population pool < P < 0.0011. factors by scores called "loadings." which
This K-S test indicates that the' frequency weigh the association."!! strength of the fac
of Occurrence of the asymptomatic state (ie, tor to the question at hand, ie, the occur-
Arth Environ Health--Vol 22, Jan 1971
Oi
rence of AOL. Tht clusterings of symi factor analysis, q (questionnaire for naud's phenomenc stitutes one reason lence of this part among any group mont
This logically k the relative preva nontenon in our subgroupings. Ho\ phenomenon is m
APOOOOf9f 1
\jb.
lL
ptoms, the Figure)
rent in imputations
to be free of AOL
tasted with those
having cases of
e obovo). This ob-
i could be used to
group of workers at
i risk of AOL de-
at by simply deter-
*ow many Individu-
rted only a single
a. In order to deter-
ethor more intensive
of a group of 25 or
orkers at unknown
I
developing AOL is d, one can use a test
pon the normal api tion of the binomial,
v 2`i \ h ' if n n is the number of pcs questioned, where and p is (he traction ilation free of symj> attained exceed 1.65, f the population in :dcrcd. H>s do not relate to 1 sought by our medirse statistical aprod the absence or mplom. While these *ribility of asking a -t*n a population at I* is there any one used as a more perti-
upon Raynaud's phov the use of factor alwrnl vascular disorLitcd to AOL. That eh nj>i>car to be con:i\ely as n group con1>tonis or a factor. In in is associated with d "loadings," which i strength of the fachand, ie, the occur-
CA4 OCCUPATIONAL ACltOOSTEOLYSiS--UlNilAN ET AL
69
rencc of AOL The most significant of these clusterings of symptoms was found to be, by factor analysis, questions 25, 26, and 27 (questionnaire form 1, ic, indicators of Ray naud's phenomenon. Accordingly, this con stitutes one reason for examining the preva lence of this particular symptom complex among any group at risk of AOL develop ment.
This logically leads to an examination of tho relative prevalence of Raynaud's phe nomenon in our various plant-population subgroupings. However, because Raynaud's phenomenon is more frequently associated
with women and since that sex represented a relatively small part of the total study population, we first removed tho female re spondents from our data pool. Applying ^ analysis, wo found that the prevalence of Raynaud's phenomenon was significantly different in the plants believed to be free of AOL (P < 0.01) while no difference- was found between the "AOL-free" plants and the compounding locations (Table 5), If indeed the "AOL-freo" plants represent a population at no significant risk of develop ing this disorder, one might infer that Ray naud's phenomenon may occur nmong tho
Arch Environ Health--Val 22, Jail 1971
I i
APOOOOf9f2
70 OCCUPATIONAL ACIIOOSTEOLYSIS--DINMAN ET AL
Tiblt 7.--Intergroup Differences Between Four Groups of PVC Plants
Question No. 25 36
' 2< 29 30 31 32 33 34
35 36
37 35 39 40
7 Plants With Cases
of AOL. * 1,673
VS 17 Plants Without Cases Of AOL, O ar 2.873
+ + 4-
+ + + --
+ --
+-
+. -- --
--
7 Plants With Cases
of A01. n 1.673
vs 5 Plants Compounding,
n-557 + -- -- -- -- -- + --
--
+ -- --
Significant difference, P < 0.01. x* analysis, f He significant difference, P > 0.01. x* nalysls*
* 27 Plants Without Cases
f AOL. n 1,373
vs 8 Plants Compounding,
-557 -t --
-- --
+ -- -- -- -- -- --
-- --.
--
3 Plants * With Cates
of? AOL, n -- 910
vs 17 Plants With Cases of AOL. n --1.673
--
--
+ --
+ +
4--
+ --
+ --
--
--
+
3 Plants With Cases
Of? AOL, n*910
vs 17 Plants Without Cases of AOL. n - 1.373
-- `--
-- --
--
+ -- --
--
.-- -- -- --
--
general papulation in eight of 1,000 men. occurrence of AOL appeared to be some
We are unaware Of any epidemiological data what more like the AOL-frce group than the
confirming this impression.
AOL-affected population.
Extending our screening approach, could
One predict the number of cases of Ray
Work History Analysis
naud's phenomenon which might indicate
the need for further investigation? Since it A detailed review of the 25 clearly estab
appears that the general male population lished cases of AOL revealed that 18 persons
incidence of this circulatory disorder is less had worked in reactor cleaning at some time
than 1% (Table 51, by application of the during the study; additionally, six others, by
cumulative probability distribution of the follow-up, were found to have worked at this
binomial with P * 0.01, one can determine, task prior to the study. The one man who
for various sizes of plant population, the had no history of production-line polydean-
minimum number of positive responses in ing was a laboratory technician. However,
dicative of a possible AOL problem. Table 6 detailed review of his work history indicated
indicates the number of cases of Raynaud's experience with bench-scale reactor oi>era-
phenomenon which would only rarely occur tion; this job included hand cleaning of
by chance (P < 0.01) in various size popu small reactor vessels. Thus, the association
lations.
of hand cleaning of reactors and AOL dis
All signs and symptoms believed to be ease was striking. Because of job progres
associated with AOL were compared as to sion practices, practically all persons suf
their intergroup prevalences (Table 7). fering from AOL had worked at other PVC
There were considerable differences in the production jobs at one time or another.
prevalence of most signs and symptoms be Since the lowest paying jobs, ie, reactor
tween the plants with and without AOL cleaning and bagging-packing, arc given to
while the compounding plants appeared not newcomers, most production workers were
to be dissimilar from the population be given these jobs before progressing upward
lieved to be tree of AOL By contrast, the into the skilled jobs. The- fact of this upward
group about which doubt existed as to the progression is underlined by work histories
Arch Environ Health--Vol 22, Jan 1071
ITWU. T
TT
OCCUi
Table t.--Prtnfence
Definitive cate* ~ (ie, diagnostic categoric* 5 end 6) of AOL. 25 * Total workers t risk, reactor eftaning, 1,047 Total man-years, rector etaaning experience. i.<
Definitive end possible eas* (diagnostic categories 3, 6, and 6). 41 Total workers at risk, reactor cleaning, ],047 Total man-years, reactor cleaning, 1,082
Total PVC work force, male Men at risk, 4,751
Total man-years in PVC population, 21,510
By analysis of survey : t Based on postsurvey reactor cleaning expenenc 1 Assumes that six work
of men with AOL; c ger-packer or reactc the frequency of expi ing. . Reactor cleaning 1 with AOL. The prov tor cleaning was on< risk ftotal populatic all workers having experience. For job 500 men, the prevail was greatest for bag AOL per 86 worker population of 860) fone case per 69 population of 893). months at risk, the AOL was even mo with reactor cloanet lence rate of one c at risk C 12,984 lot. Among those jobs man-months at ri.4 approached this pre
AP000019I3
T At.
C !*
*
1 ' 1
3 Plants
Willi ClI IT AOL. n --910
V*
17 Plants Without Cates
of AOL, -.1.873
t I
speared to be someL-frce group than the m.
y Analysis
' the 25 dearly estabrnled that 18 persons .'leaning at some time ionally, six others, by o have worked at this
The one man who jction-linc polycleantechnician. However, rk history indicated -Kale reactor opera<1 hand cleaning of fhus, the association arlors and AOL disausc of job progresilly all persons sufvnrkrd at other FVC a* time or another, ntf jolw. ie, reactor ticking, are given to uction workers were progressing upward * fact of this upward ed by work histories
OCCUPATIONAL ACIIOOSTEOLYSIS--DINAIAN ET AL
71
Table t.--Prevalence of AOL by Diagnostic Category and Reactor Cleaning Exposure (Job 17f
Prevalence
Reporting Reactor Cltening Experience. 1961 >1966
Reporting Any Reactor Cleaning Experience,
by Follow-up
Questionable or no History. Reactor Cleaning
Definitive eases (! dietnostic categories S and 6) of AOL, 25
Total workers at risk. MMlor (leaning. 1.047
I*' _ 1 -- ceseper. 1.047 58 worker*
t . 24 i. 1 n *** P*r
4.047 41 workers
_1 _ _ ease per 1*047 workers
Total man-yeirs. reactor cleaning experience. 1.032
18* m 1 use per 1,082 60 worker*
24 1 use per
1 use per
1.082 " S " workers . 1^082 * workers
gkeJwtitive *rd.po&ctble cases (diagnostic categories 3, 5. end 6), 41
Tetel workers et risk,
*
reactor cleaning, 1,047
O3*+10#). 1 case oer 1.047 " 37 " workers
-
Tot*t man-years. reactor cleaning. 1.082
(18-+10-) 1 use 1.082 " 39" workers
.
Totel FVC work force, male Men at risk, 4,751
#
Total man-year* in PVC population, 21,510
28 I
4,751 170 ease per male
employees in PVC study population
1
768"
case per man-years In FVC study populition
(28+6t) 1
4.751 140 este per male
employees in PVC study population
34 . 1
21,510 " 633 " esse per man-years
in fvc study population
71 1 m
4,751 679 employees In
PVC study population
71
21.510 " 3.073 '
man-years In PVC study population
By ana lysis of survey data. f Based on po*t*urvey follow-up: six workers in diagnostic categories 5 and 6 were determined to have had reactor cleaning experience; similar data not available for diagnostic category 3 population. % Assumes that six workers in diagnostic category 3 had had no reactor cleaning experience.
of men with AOL; only experience as bag
ger-packer or reactor operator approached the frequency of experience of reactor clean ing.
Reactor cleaning has a strong association with AOL. The prevalence of AOL of reac tor cleaning was one case per 72 workers at risk (total population at risk, 1,047) among all workers having a history of such job experience. For job categories larger than 500 men, the prevalence rate of AOL by job was greatest for bagger-packers tone case of AOL per 86 workers at risk out of a total population of S60) and reactor operators (one case per 69 at risk out of n total population of $93). On the basis of manmonths at risk, the prevalence of dear-cut AOL was even more strikingly associated wjth reactor cleaners; this job had a preva lence Rite of one case per 721 man-months ut risk 112.9S-1 total man-months at risk). Among those jobs reporting 5.(XX) or more man-months at risk, no other job category
approached this prevalence mtc.
The question might be asked whether
plants with AOL differed from plants free of this disorder in regard to the duration of duty tours in reactor cleaning. Analysis did not indicate that men in the former group of plants worked longer tours on this high-risk job.
In addition to the 25 clear-cut cases of AOL, there remained some question whether individuals demonstrating Raynaud's phe nomenon with nondescript or borderline x-ray films might have represented early or minimal cases of this disorder. Review of the x-ray films and medical questionnaires of the 74 men in diagnostic category 3 i ie. Raynaud's phenomenon) revealed 1$ men who might have been manifesting an early phase or minimal degree of AOL. Eight of these men had marginal defects, about whoso presence the radiologists could not agree, and two more had widening of the tuft and shaft, with soft-tissue clubbing tom; of the latter subsequently developed multi ple osteolytic lesions). The other eight had
Arch Environ Health--Vol 22, Jan 1971
J.1HI II null I.*. 1,1
wr im. qip i1"--
AP00001914
Mb
rtLi--LW.nn. <-f
72 OCCUPATIOSAL ACHOOSTEOLYSiS--DlNMAN ET Ah
throe, five, six. or. eight other symptoms of diagnosis occurred with a prevalence of one
AOLon history but no bony abnormalities. case ]x>r 721 mon-months exposure. Compar
Antons there 16 individuals about whom ing those plants with cases of AOL with
there is suspicion of AOL, we found that ten comtxmnding plants by \* analysis, signif
of them reported cx|ieriencc in reactor icant symptoms <vsl occurred considerably
cleaning. This reported exiterience in reactor more frequently in the plants with cases
cleaning was somewhat similar to the work (P < 0.01) or loss than In those compound
history found among those men with clcar- ing only. Jn this group of compounders,
Ait AOL, ie, 18 men of the 25 cases. It there were no persons showing x-ray film
would be of interest to determine the proba- . defects of a questionable nature without
bility of finding that among 16 men chosen Raynaud's phenomenon (diagnostic catego
at random from the study population, ten or ry 4). In summary, it would appear that
more would report such work 'experience. manipulation of the finished PVC resin is
Among 5,011 individuals surveyed, 1,047, or probabiy not associated with a risk of con
21%, reported experience in this specific job.. tracting AOL. Considering this entire study population,
-r
the probability that within a random sample
Comment
of 16 men we would find by chance ten
or more reporting experience in reactor The disease acroosteolysis appears to be. cleaning is only 0.00038 fie. 38 chances in dearly associated with hand cleaning of poly-
100,000). This determination is based uixnt merizers. In these plants using high-pres 'application of the cumulative probability sure water lances or solvents for cleanup of
distribution, where
. polymerizers, there were possible cases in
flC!) ro.21') 10.79)"-*
2
- ftvl.
x! (. -x!)
; where ii *= lfi.
only one. There appeared to be a correlation between the extent of degassing prior to entry into the reactor.1
It is apparent that time alone will tell At this time, work practices, rather than
whether these last eight individuals will de any one specific ingredient or combination
velop AOL. Nevertheless, because we know in the. process, appear to determine whether
that at least one individual in this suspi this disease will occur. In view of the low cious group subsequently has developed prevalence, the.probability of the occurrence
dear-cut AOL, we believe that 25 cases un of AOL is correspondingly low in a small
derestimates the total number of AOL cases plant. However, smaller plants without cases
in the population study. Therefore, we have at the time of the survey should not consider
considered that in addition to the 25 clear- themselves immune to this problem.
cut cases, these 16 might also be categorized Indeed, several plants with relatively
in the AOL group for statistical purposes, small populations do have this disease
providing a total number of 41. On this among their workers. An examination of the
. basis, the prevalence of cases in the .general intimate details of their work practices
plant population of AOL is calculated in might clarify these ambiguities. While
Table 8.
plants with cases of AOL provided gloves
Experience Among Compounding Work- for their reactor cleaners, we observed in
eis.--One of the reasons for performing this consistent usage. Furthermore, while the
Study was to determine whether fabricators standard procedures used to "air out" the
handling PVC polymer risked development reactor before entry are well designed to
of AOL. None of the cases of clcar-cut AOL minimize exposure, these were frequently
occurred among this group of 1,257 employ found, upon worker inquiry, to liave been
ees despite there being 57,657 man-months experience. Among the 557 men working as
compounders, there was only one case of Raynaud's phenomenon. The prevalence of
. Raynaud's phenomenon among compound ers was one case per 6.406 man-months
"short-cut." That host characteristics may be determi
nant of the pathogenesis of AOL is suggest ed by the low prevalence of this condition,
ic, idiosyncratic "sensitization" or "suscep tibility" must be' seriously considered. It
experience while in reactor cleaners, this will he recalled- that a number of inade-
Areh Environ Health--Val 22,.Jan 1971
OC
quatoly defined U tinlly polymerized reside in Uic re connection, the s dextranpoiyvinyl ]
era should be roc, to see how a hicl 10,000) compound taneously, the po* absorption and k> remain open. In ; pears to be a sy.st( inclined toward t entry rather than absorption.
The possibility i this disease is caus, one producing a s picture. In this cot a report of Plesitzi notes the occurrcnc non resulting from ble that the Rayn; stems from residue ated with the PVC walls? Contrariwis. animals produced Viola9 did not app. vasomotor lability.
To answer some data are required, cal characterizatioi which remains on 1 tial. Animal exposti ble components are
Finally, medical toms of Raynaud's ] ic hand x-ray films present It may trar man-years experienc manufacturers now: workers wiil, as tin ment of some cases.
^i|im wm.i m.wi .i i II" u.wif i i uj,' w.w i.. iwwwwpieMwwiinjiLw a nyn.ii
AP00001915
A
-AL
v prevalence of one t exposure. Compar3i!M of AOL with _^s analysis, signifxurred considerably ' plants with cases in those compoundip of compounders, showing x-ray film ble nature without . (diagnostic categowould appear that lished PVC resin is with -a risk of con-
j J
;
j j i
J j
ent
olysis appears to be and cleaning of polynts using liigh-prcsIvcnts for cleanup of to possible cases in rd to be a correlation ! degassing prior to
imctices, rather than iiont or combination to determine whether . In view of the low lity of the occurrence ingly low' in a small r plants without cases y should not consider this problem, ants with relatively > have this disease In examination of the their work practices
ambiguities. While AOL provided gloves w*rs, we observed inrthermore, while the lied to "air out" the arc well designed to h>-se were frequently inquiry, to have been
Isti<s may be ilclcmunk of AOL is KUggPSl-nee of this condition, -iti/ntion" or `\suscc|>riuusly considered. It t n mttnbrr of inadc-
j j i
<
OCCUPATIONAL ACIiOOSTEOLYS1S--DINMAN ET AL
73
quately defined low molecular weight, .par tially polymerized nmleriuls are bc-lieved to reside in tlic rcucior scrapings. In this
connection, the sensitizing proixTOilies of dextranpolyvinyl pyrrolidine plasma extend ers should be recalled.7 While it is difficult to see how a high molecular weight (MW 10,000; compound could be absorbed pcrcutoncously, the possibility of respiratory tract
absorption and systemic distribution must remain open. In addition, because this ap pears to be tt systemic disease, we are more
inclined toward the pulmonary portal of entry rather than the transdcniial route of absorption.
The possibility might be considered that this disease is caused by several agents, each one producing a specific component of the picture In this connection, there is existent
a report of Piesitzer and co-workers5 which notes the occurrence of Raynaud's phenome non resulting from VC exposure. Is it possi
ble that the Raynaud's component of AOL stems from residual, unreacted VC associ
ated with the PVC remaining on the reactor walls? Contrariwise, the hone changes in animals produced by VC monomer by
Viola5 did not appear to be associated with vasomotor lability.
To answer some of these questions, more data are required. A more complete chemi cal characterization of the residual PVC
which remains on the reactor walls is essen tial. Animal exposure to these various possi ble components are desirable.
Finally, medical surveillance for 'symp toms of Raynaud's phenomenon and period ic hand x-ray films appear indicated for the present. It may transpire, as more men and man-years experience accumulate, that those manufacturers now free of AOL among their workers will, as time goes by, see develop ment of some cases. This caution particular
ly applies to employees in the PVC synthe sis are.-t. It must be emphasized tliat tho limitations of any rclrosiioctive epidemiolog
ical study make impossible any definitive prediction.of future consequences of PVC
manufacture. Since such studies can only describe events of the past and up to instant of the survey, the recommendations as to work practices and medical surveillance be come especially pertinent for the safety of those workers.
This investigation was su|>t>orted by a grant from the Manufacturing Chemists' Association. A portion ot the su))port (or use ot computational facilities was made available by grant 1-P07-RR 00417-01 from the Department of Health, education, and Welfare.
Mary E. Patno, PhD, and Leigh S. Whitlock, PhD, aided in the statistical analyses, and Horace J. Dodge, MD, provided the hand~x-ray films that served ss controls.
References
1. Wilson RE, McCormick WE, TAtum CF. et si;
Occupational acn>osteol>sia. JAMA 201:577-581,
1907.
2. Cook WA, Gievcr PM, Dinman BD. et al:
Occupational aeroosteolysis: If. An industrial hy
giene study. Arch Environ Health 22:74-82, 1971.
3. Dodson VN, Dinman 111), Whltchouse WM, et
al: Occupational aeroosteolysis: III. A clinical study.
Arch Environ Health 22:&i4>t, 1971.
4. Rousch G Jr. rolycloaner's disease: Clinical
aspects. Read before the 22nd annual meeting ot the American Academy o Occupational Medicine, Cin
cinnati. 1970.
5. Siepel S: Nonparamelric Statistics, New York,
McGraw-Hill Book Co Inc,
pp 127-180.
6. Harmon HH: Factor analysis, in Mathematical
Methods for Digital Computers. New York, John
Wiley & Sons Inc, 1959. chap 18.
7. Thompson \VL, Walton RP: Elevation of plas
ma histamine levels in the doc foUowjnc adminis
tration of muscle reluxants, opiates and niacroraole-
cular polymers. J Pharmacol Exp Ther 143:131-180,
1904.
8. Daniahevski SL. Eporov MN: Gig Tr Prof
Zohbl 20:9, Ifltfl.
9. Viola PL: Pathology of yinylchloride, in Pro
ceedings of the 16th International Congress on
Occupational Health, Tokyo, 1969, to be published.
Arch Environ llruHh--Vol 22, Jan J97I
PW*
`i WffW1*
iaewnini.i.ei j am
I )
!
AP0000!916
74
Occupational Acroosteolysis
II. An Industrial Hygiene Study Warren A. Cost-; Paul M. Gievcr, MPH; Bertram D. Dinman, MD, ScD; and Harold J. Magmmon, MD, MPH, Aim Arbor, Mich
An industrial hygiene survey was conducted in respect to occupational acroosteolysis (AOL) in 92 plants engaged in production and compound* ing of polyvinyl chloride. This survey was limited to inspection ot facilities, interrogation of tech* nleal personnel, and statistical analyses. All manufacturing processes and chemicals utilized were explored. A major objective was the iden
tification el.variables in processes and chemicals
that were peculiar to those plants affording known oases of AOL. No such processat or chemicals were found. The survey brought to light a num ber of situations suspected of relationship to the precise cause of AOL, some of which require additional exploration. Most positive ot these was the finding that essentially all of the persons who developed AOL had served as reactor cleaners using manual methods.
Polyvinyl chloride (PVC) has been in
production and widespread use for more than 80 years. An extensive account of the chemistry, methods of production, materials utilized, properties, and uses of the PVC resins was recently published in a scries of technical articles by Albright.1-' Uses in dude such diverse products as floor tiles, films for food wrappings, sheeting for show, er curtains, phonographic records, and coat ings for cables.
As an indication of the magnitude of the PVC industry, the average operating capaci ty in this country for the year 1969 was about 3 billion lb.' Much PVC is produced in other countries. Even with this extensive production involving thousands of operators, the occurrence of occupational acroosteolysis (AOL) among these workers was not recog nized until about 1961.1
Submitted tor publication Feb S, 1970; accepted April 16,1970.
From the Institute of Knvironmental and Indus trial Health. University of Michigan. Ann Arbor.
Head before the American Industrial Hygiene Conference. Denver. May 15,1969.
Iteprint rec;uests to School of Public Henllh. University ot Michigan, Ann Arbor. Mich 4810-t (Dr. Dinman).
The clinical and epidemiological aspects of this condition are discussed in separate papers in this issue of the archives.6-
Industrial Hygiene Survey
Surveys were made of 32 plants by the authors of this paper, most of the plants being visited by a team of one physician nnd one industrial hygienist. Twenty-six of these were polymer production plants. Vinyl chloride mon omer production plants nml plants engaged in compounding and fabricating of fhc polymer ized resin were .n part of the manufacturing complex nt a number of these locations. Five plants conducted compounding end fabricating operations only, and one plant produced only the vinyl chloride monomer. These plants were located throughout the United States and one in Canada.
This survey was designed to obtain informa tion on equipment used, procedures followed, materials involved, extent of exposure to these, and names and descriptions of johs in order to compare practices in the plants where coses of AOL occurred with those in plants experienc ing no cases.
The extent of exitoxures was estimated on the basis of general observation, a knowledge of fhe physical, chemical, and physiological prop-
Arch Environ Health--Vol 23, Jan 1971
erties of the mat technically inform. setting up three 1 and of relative sc\ quantitative cstlm. rials responsible : absorbed either thr through the skin c made for each of tl
Produi
Vinyl Chlorid processes for pre described by Albi
current use. One tion of hydrogen the presence of a In the other proc pyrolyzed in the
catalyst for the p | and HC1. In some ! used, with the H( | these processes bt ! Polyvinyl Chi vinyl chloride co i ance with four p i variations among { ' polymer may hnv } . ing from 50,000 conditions under
production procc: pension, emulsio and solvent. A tv ed in the flow-sh steps of these ope paper. For more may be made to 1!
f*T ,1IJ j .B.II V.IMIWII" III JJL;SUJU111 |I nuini iu.l.mUJSU
r*r
AP0000I9J7
OCCUPATIONAL ACROOSTEOLYS1S--COOK ET AL
75
giant* affording known wccsscs or chemicals ought to light a numof relationship to the
ime of which require >st positive of these tally all of the persons d served' as reactor
rthods.
j j. } j
!
j
dcmiologieal aspects liscussed in separate
tlrC AKCHJVES.*-"
dene Survey
or 32 plants by the oat of the plants being np physician nnd one nty-six of these were it*. Vinyl chloride monnnd plnnts engaged in eating of the polymer-
of tlvc manufacturing
>f these locations. Five
winding and fabricating se plant produced only mer. These plants were United States and one
j l j j
J
igned to obtain informa nt. procedures followed, *nt of exposure to these,
<iuns of jobs in order to sr plants where cases of nse in plants experien.cwire* whs estimated on
crvntion. n knowledge of
. and physiological prop-
i |
I |
| j>
Fig 1.--Flow diagram for production of PVC from vinyl chloride monomer.
erties of the materials, and discussion with technically informed persons at the plants. By setting up three broad categories of duration and of relative severity of the exposure, semiquantitative estimates were made. Since mate rials ies|>on$ihle for causing AOL might be absorbed either through the respiratory tract or through the skin or both, such estimates were' made for each of these avenues of absorption.
Production Operations
Vinyl Chloride Production.--The two processes for production of vinyl chloride described by Albright' - were found to be in . current use. One of these involves the reac tion of hydrogen chloride with acetylene in the presence of a mercuric chloride catalyst In the other process, 1, 2-dichloroethane is pyrolyzod in the presence of chlorine as a catalyst for the production of vinyl chloride and HC1: In some plants, both methods were used, with the HC1 produced in the latter of these processes being used in the former.
Polyvinyl Chloride Production.--Poly vinyl chloride can be produced in accord ance with four processes, each with many variations among different plants. The final polymer may have a molecular weight vary ing from 6f),000 to 150.1XX), depending on conditions under which it is produced. The production processes are designated as susponsion, emulsion, bulk <or nonsolvcntt, and solvent. A typical procedure is present ed in the flow-sheet (Fig lh The essential steps of these operations are outlined in this paper. For more complete details, reference may be made to the pajiors by Albright.11-3
In the widely used suspension process, deion ized water is first introduced into a large auto
clave. usually glass-lined, followed by a wide variety of additives. These include suspending agents such as polyvinyl alcohol, methyl cellu
lose. and gelatin, emulsifying agenls such as sulfonated oils, surfactants such as sormtan monotnurate, and buffers such asTodlum bicar
bonate. Trichloroethylene may be added to pro duce the lower molecular weight polymers. Cat alysts are added to initiate the polymerization. These are nearly all organic peroxides, with
lanrnvl neroxide and diisoprop.vlporoxydicarbonate tfPP) being used at the greater number of"pTfinfS The reactor is then closed, evacuated to remove oxygen, and vinyl chlo
ride, normally a gas, is piped in as a liquid under pressure from the tank farm or the vinyl chloride plant. In some plants, the catalyst is added to a charge tank from which it is intro duced into the closed reactor following addition of the vinyl chloride.
The mixture is agitated with rotating propel ler blades, and steam initially is directed into the reactor jacket to raise the temperature to 50 or 55 C. Since the polymerization reaction is
exothermic, cooling water must be run into the jacket after the reaction has begun to avoid excessive heating. After ton_to 16 hours, the
polymerization is essentially complete, and the reactor is brought down to atmospheric pres sure. In most plants, it is placed under vacuum for removal of unpolymerized vinyl chloride monomer and transfer to the monomer recov ery area. The suspension of PVC is then dis charged into a blowdnwn tank below the reac
tor. This tank is placed under vacuum for transfer of remaining vinyl chloride to the recos'cry area. In some plants, tho blowdown tank is eliminated. The general np|ienrnnce of the cluirging floor of n polymer plant is shown
Arch Environ Health--Vat 22, Jan 1971
i
HU H
SI'S.
I H"lf
" w.lMAiaW; >
1
AP000019I8
76 OCCUPATIOSAL ACItOOSTEOLYSIS--COOK ET AL
in Re 2. The reactors extend for ten feet or so Water-soluble initiators such as ammonium
down to the floor below.
persulfate and hydrogen peroxide are used as
The polymer slurry is pumped to blend catalysts. Since the fine polymer particles can
tanks, then to centrifuges for removal oT much not be readily separated from the emulsion by
of the water. The dewatered polymer is passed centrifuging or filtering, a spray dryer Is em
through a rotary dryer with heated air, the ployed in this process.
temperature of the polymer being kept hoiow The bulk process is similar to suspension
HO F to avoid degradation. The dried granular polymerization, but is characterized by the pre
polymer is pneumatically conveyed into n cy cipitation of the polymer from the liquid phase,
clone separator, with finer particles being re as about 10% of the vinyl chloride becomes
moved from the air stream by means of a polymerized.
filter-type collector. The polymer particles are Solution polymerization is much the same as
' sized by vibrating screens, then bagged for susiienslon polymerization, but no water is in
transfer to compounding and fabricating plants troduced. Instead, the polymerization is con
or shipped in bulk. In some plants, the polymer ducted in such solvents as cyclohexane, acetone,
is stored in bins prior to being shipped.
or n-butano.
In the emulsion process, the equipment and Copolymer and Terpolytner Production.
. process is essentially the same as in the suspen --In addition to the production qf the homo-
sion process up to the drying operations. In
order to produce the finer polymer particles characteristic of the emulsion process, a wide
polymer PVC, many of the plants also produce copolymer and terpolymcrs, includ
y- variety of emulsifying agents is used. These ing vinyl chloride. The greater percentage of
S may he soaps such as ammonium or sodium the monomer tends to be the vinyl chloride
S laurafc, surfactants such ns salts of naphthalene in all of these. The copolymer vinyl chlor
/ sulfonic acid, or various synthetic detergents. ide-vinyl acetate is in highest production
Arch Environ Health--Vol 22, Jan J97I
1 1
I
i*i !
f
l
OT
among this group )
minor product in o
son to the liutwv Other copolymers :ir
cWoride-vinyUiii'iii' i
and vinyl chloride, vinyl ether. An ex;u
a tcrpolynicr is vm\
rlde-n-butyl nuileiiumaleate.
Processes, odditis, catalysts essentially
cal to those used homopolymer are vt
In the production of
polymers and terr with the addition to
action mixture of tl tional monomers.
Vinyl Chloride Il The unpolyineriz.-l chloride removed ir batch following comp polymerization is con a vinyl chloride rerr. by the suction pm places the reactor stripping tank under pressure. Here the vi ride gas that is re placed under pressur dense It together wi vapor to a liquid. 1 and the vinyl chloral miscible, permitting t aration. In some i inhibitor, usually p added to the vinyl to prevent spontonemerization during it used for its purifier: chloride, with the hi: ing in the still, is tr reuse.
Reactor CIcanin. polymer has been d and the pressure hi -reactor is aerated, dropping a flexible i blower to the botn> charge normally 'h: the top of the re." area. The loose n water, after which reactor to remove < ing on the reactor is by manual scrap
igiwi";u mu ip> i .nnio.jii m ieni.'iwwiT.runi'e.w!< ii.w.ii...
AP0000I919
t h
such as ammonium peroxide aro used as olymer particles canram the emulsion by
spray dryer is emimilar to suspension cterized by the pre ram the liquid phase, >yl chloride becomes is much the same as . Iiut no water is iniymerization is conryrlohcxnne, acetone, olymer Production, tuction of the homo>f the plants also **n*>lymcrs, includrcater percentage of * Iho vinyl chloride olymer vinyl chlorhighest production
OCCUPATIONAL ACROOSTEOLt'SIS--COOK ET AL
77
among this group but is a
Table 1.--Absolute Pressure-Time Values
minor product in cmntmrison to tlx> hontoinlvinrr.
Absolute Preasurc`Tim Values Below 10
Absolute Pressure-rune Values af 10 or Above
Other copolymers am vinyl ehloridc-vinylidono chloride and vinyl chloride-lauryl-
Plant Cod*
No. et No. of Reactor Expected Cleaners AOL Cases
Plant Codo
No. of No. cf Reactor Espcr.tn 1 Ctesnars AOL C?- *
vinyl ether. An example of a lerpolytner is vinyl chloride-jt-butyl *mo Icate-dibutyl maleatc.
Processes, additives, and catalysts essentially identi
Plants With AOL Cases
EE 31 0.B
B
E
f
* R
Plants With Possible AOL Casts
cc 32 0.9
Totals 63 1.7
216 5.8 165 4.5
ie 0.4
39 ` 1.1
436 11.8
cal to those used for the homopolymer are employed in the production of the co polymers and terpolymers with the addition to the re
action mixture of the addi tional monomers.
Vinyl Chloride Recovery.-- The unpolymerized vinyl
chloride removed from the
P 0 V W
Totals
DD Totals
30 22 91 SO
*
193 *
Plants With No AOL Cases
0.8 o
0.6 H
2.5 -
L
1.4 S
T
z
AA
5.3
27 26 28
17 *9
17
8 132
Plants Started in Operation in 196$ or 1966
21 0.6
C 54
J 13
21 0.G
67
0.7 0.7 0.8 0.5 0.2 0.5 0.2 3.6
*1.5 0.4 1.9
. batch following completion of
polymerization is conveyed to a vinyl chloride recovery area
Table 2.--Classification oif Standard Job Titles
by the suction pump that places the reactor and the stripping tank under reduced
pressure. Hero the vinyl chlo ride gfll that is removed is placed under pressure to con
dense it together with water vapor to a liquid. The water and the vinyl chloride are im miscible, permitting their sep aration. In some plants, an inhibitor, usually phenol,' is added to the vinyl chloride
Job Title
Code
Additive makeup (other
1
than catalyst)
Bagging and shipping operator 2
Catalyst makeup man Clericals other offices staff
3 4
Compounding and fabricating 5
Dryer operator
6
General laborer, custodial
7
Laboratory supervisor
8
Laboratory technician
9
Maintenance, electrical
10
Maintenance, mechanical
11
Monomer maintenance operator 12
Monomer operator
13
Job Title
Monomer recovery operator Monomer supervisor
Plant guard, security officer Reaetor cleaner Reactor cleaner, solvent Reactor operator
Slurry blender Supervisor, polymer Tank farm operator Utilities area operator
(water treatment, etc) Warehouse operator Transfer operator Other than PVC
Coi 15 r
17
if< 20 21 ?.Z 23
L'4 25 ?0
to prevent spontaneous poly merization during its distillation, the method due on the agitator blades may require hnmni, '
used for its purification. The recovered vinyl and chisel for removal and sometimes e-.v
chloride, with the higher boiling phenol remain
ing in the still, is then pumped to storage for reuse.
Reactor Cleaning Operations.--After the polymer has been discharged from the reactor and the pressure brought to atmospheric, tho reactor is aerated. This is accomplished by
Four plants use water lets with pressure* .
from. 300 to 3,000 ll>/sq in for the clontii.operation. UHc omJeS^USPd water jets unlv one of two production buildings, os the ?>,- tional features interfered with movement o; ?. portable high-pressure water unit nlxiui
dropping a flexible duct connected to a portable building. Three other plants have been u-i
blower to the bottom of the reactor, with dis solvents for reactor^ cleaning. One of t:
charge normally through the open manhole at the top of tlic reactor into the charging-floor
area. The loose residue is washed out with water, after which one or two men enter the reactor to remove the skin of polymer remain
ing on the reactor surfaces. The usual method is by manual scraping witir putty knives. Resi
started to use this method late in 1 !V. I second in 1008, and the third from the hr. . ning of plant operation in 15)86. The react"' filled with the solvent which must lie h- .c. and agitated for a prolonged period, as : PVC Is difficulty soluble.
Polyvinyl Cltlorido Compounding.--CVa
Arch Environ Hcaith--Vof 22. Jan 1071
AP00001920
78 OCCUPATIONAL ACROOSTKOLYMS--COOK XT AL
Table 3.--Magnitude of Dotage Expressed at Single Concept
at a weekly, monthly; or
Seventy/Ouration Exposure Parameters!
other jxriod. A classification of 26 job
Magnitude* of Dosage
Less Than l hr/Wcek
1*8 hr/Week
More Then 8 hr/Week
Highl
1
2' s 4 s C
Negligible
Moderate Moderate Moderate
None Negligible
None Negligible
None *
None Negligible None
None Negligible
Intermediate 7
*s
10
11 12
Appreciable Appreciable Appreciable
None Negligible
Moderate Moderate
None * None Negligible
None Negligible Moderate
Major 19
14 IS 16 17 18
Appreciable Appreciable
Moderate
Appreciable Appreciable Appreciable
None Moderate
Nop* Negligible Moderate
Appreciable
Expressed in order of increasing dosage received from exposure, which it the summation of the three columns to the right.
t Severity of exposure is estimated as none, negligible, moderate* or
appreciable (or indicated durations.
titles for tin* statistical i>urposcs of this study was pre pared (Table 1J>. These job titles corresponded to com parable operations in all the plants and to a common group of types of exposures to production materials. Ev ery job in each of the plants wns given its fraction of time related to tlie job title as defined for the study. De tails of the manner in which this was done are discussed in the accompanying paper on epidemiological aspects of AOL.*
Job Progression.--Often the first job assignment of the new employee .is that of reactor cleaner. Unless there
pounding consists of mixing PVC with a multi are many reactors, this work docs not require
plicity of plasticizers, antioxidants, pigments, emulsifiers, stabilizers, and other special com pounds in ribbon blenders nnd mills. The mix tures are then passed through roll mills or mixers, such as nre used in the rubber industry,
where the temperature may rise sufficiently to vaporize some of the plasticizer and other vola tile constituents. The com|>ounrled polymer is
then extruded through rolls or dies to form sheets, films, or pellets. These are used in fabricating operations.
the entire time of the employee. Part of his
time may be spent in bagging or shipping finished polymer or in the handling of cata lysts and other additives.
As job openings arise and with accretion of seniority, this employee may progress to higher skilled jobs such as reactor, monomer recovery or dryer operator, or any combina
tion of these at any one time. In plants producing other products in ad
Job Classification
,'
dition to vinyl chloride polymers, employees may transfer between these product areas
- Many variables were introduced in the either as full time for a period of months or
plants surveyed and even in different units dividing their time within a given week or of the same plant In regard to nearly every even day. The latter occurs particularly
phase of the ojrcrations. Investigation of among maintenance personnel.
unit jobs in the plants disclosed a wide Where production of vinyl chloride is part assortment of job titles. In fact, a job title as of the operation, operators may rotate be
used by the technical supervisors often dif fered from that for the .same job in the same plant as listed by the personnel de
partment Furthermore, a job assignment in one
tween jobs in the production of the mono mer and those associated with the produc tion of the polymer.
The length of time spent at various jobs is a function of production needs, economic
plant might include a different group of unit conditions, plant growth rates, and activity
operations than in another plant. Also, the of other product lines.
proportion of time devoted to the several unit operations often differed. To compound
Occupational Exposures to Materials
the difficulties of classification, workers Extent of Exposures.--Information was
would frequently rotate through several jobs obtained not only on each of the materials
Arch Environ Health--Vol 22, Jan 1571
I
used or product exposure to eacl botli duration
factors was cstii
sure was record week, from one more than eight as" negligible, Since it was not als might be
spiralory tract, the extent of ex these avenues of
For statistica
to combine the into a single do.ly the effect of differing physio
somewhat with i grees of duratio
ble combinatior were listed in ir
classified in thn
ignated as slig
These combinat 2.
Materials Invc material* were u tion of PVC, the acetate, and othi incorporating vii included monomc
sants, inorganic c
ulation, emulsify ganic solvents t aliphatic nnd a chlorinated, hydi materials does nr in the compound
A computer a materials was ur ent time, this ha materials introd plants exhibiting used in plants u consideration vva ttrials and also t<
Vinyl Chloric
the role of vin; fluence in the
mates of the e
actor cleaners
reviewed. Since
analyses, they 1 vinyl chloride
principally on
w*pi
.iev i j'm,i m wr"'"
AP00001921
tiUlidrfiiaaaMUtfaiUfai
iL '
rrrkty, monthly, or mud. tKiCiGitfon of 26 Job r the statistical pur' this study was preTable 1). These job (responded to comopcralions in all the and to common f types of exposures ction materials. Evin each of the plants ten its fraction of ated to the job title d for the study. De lia manner in which (done arc discussed ecompanying paper emiological aspects
at
Progression.--Often job assignment of
employee is that of leaner. Unless there Drk docs not require nployee. Part of his uggtng or shipping k* handling of cats-
nnd with accretion re may progress to * reactor, monomer r. or any combinaimc. her products in adolymers, employees we product areas eriod of months or in a given week or ceurs particularly snncl. *iyl chloride is part rs may rotate bertion of the mono* 1 with the produc-
U at various jobs is a needs, economic rates, and activity
'** to Materials
--Information was ^ of tlir materials
j |
j j j ; j [ j
OCCUPATIONAL ACROOSTEOLYS1S-COOK ET AL
79
used or produced but also on the extent of Table 4.--t/sa of Inhibitors With Vinyl CMorldo
exposure to each. Since this is a function of both duration and severity, each of tliesc factors was estimated. The duration of cx{x>sure was recorded as less than one hour a week, from ono to eight hours a week, or
Plants with
Use of Inhibitors
In Virgin Vinyl Chloride
In Vinyl
Chloride Recovery
more than eight hours a week; the severity as negligible, moderate, or appreciable. Since it was not known whether the materi
als might *be absorbed through the re
AOL eases or possible cases
Plants without AOL eases
2 3
2 4
spiratory tract, through the. skin, or both, .the extent of eximsure as related to each of
these avenues of absorption was recorded. For statistical purposes, it was desirable
to combine these two factors of exposure into a single dose value. Although admitted ly the effect of exposure to materials with
differing physiological responses would vary somewhat with different combinations of de grees of duration and severity, the IS possi
ble combinations of duration and severity
were listed in increasing order of dosage and
classified in three groups of dose values des
ignated as slight, intermediate, or major. These combinations are presented in Table
2.
Materials Involved.--A total of 227 different materials were used or produced in the forma tion of PVC, the copolymer vinyl chloride-vinyl acetate, and other copolymers and terpolymers incorporating vinyl chloride. Those materials included monomers, polymers, catalysts, disper sants, inorganic compounds for coalescence reg ulation, emulsifying agents, surfactants, and or ganic solvents (including hydrocarbons, both
tion provided and odor observed. The odor
of vinyl chloride could be detected in the immediate vicinity of reactors as they were first opened and also when they were first being vented into the cliarging room area. Air analyses conducted by others have shown vinyl chloride concentrations in the
reactor prior to ventilating to be in the prder of 3,000 ppm. The lower limit of detection of vinyl chloride by odor is accept
ed as 400 ppm. Except under the foregoing conditions, the odor of vinyl chloride was
not observed in the general room air. The reactor cleaner enters the reactor af
ter the aeration has reduced the vinyl chlor
ide exposure to what is considered satisfac tory limits, normally 15 or 20 minutes. The test is either by sniffing at the manhole opening or by use of a flammable vapor indicator. With the lower explosive limit of vinyl chloride at 4%, it requires 400 ppm for the usual type of flammable vapor indi cator to give a positive reading.
Where air analyses have been made in a
aliphatic and aromatic, ketones, esters, and chlorinated hydrocarbons). This total of 227
materials does not include the many more used in the compounding and fabricating plants.
A computer analysis of exposures to these materials was undertaken, but up to the pres, nt time, this has disclosed no constellation of materials introduced into the batch at the
plants exhibiting cases of AOL that was not used in plants without cases. However, special consideration was given to certain suspect ma
small number of plants with more sensitive instruments, such as the gas chromatograph, it has been found that the vinyl chloride concentration inside the reactor during scraping operations tends to be below 100 ppm and usually about 50 ppm. With the residue containing some unpolvmerized vi nyl chloride, small amounts of this gas are released as scraping is carried on. Air anal yses have shown vinyl chloride concentra
terials and also to errtain details of procedure. tions close to the hand during scraping in
Vinyl Chloride Exposures.--Ill evaluating the range of 6CX) to 1.000 ppm.
the role of vinyl chloride as a possible in Although this study provided no evidence
fluence in the causation of AOL. the esti to suggest that vinyl chloride per sc is the
mates of the extent of the exposure of re etiological agent, the measurement of vinyl
actor cleaners and reactor operators were chloride concentrations may serve as a use
reviewed. Since the authors conducted no air ful index to the adequacy of reactor ventila-
analyses, they had to judge the presence ol tion.
vinyl chloride in the charging floor area Inhibitors In Vinyl Chloride.--An inhibi
principally on the basis of general vcntila- tor, usually phenol, may be added to the
Arch Environ Health--Vol 22, Jan J971
X'.' "
. .............................. "S'llMa.U
AP00001922
'ifk.
so OCCUPATIONAL ACIiOOSTEOLYSiS--COOK ET AL
Table 5.--Reactor Cleaning Procedures
ns a possible factor in the
Hand Scrpi(ts
Plant After Every
Coda Batch
Less Than Every Cycle
Plants with AOL cases
X. cX FX
K X.
^
R U
(through
1964) , X
Every 5-12 cycles (building A)
CE X
by
W*t?r Jet
From 1965
From 1962 (building B)
Cte**tinz by Solvent
causation of AOL. Contact with these inorganic and orpiuiic peroxides occurs as
they are kindled prior to their introduction into the
reactor and also during re actor cleaning if any unre acted catalyst remains in the
residue. Twenty-two. _flL-lhe26 plants used lauroy\ perox_'ide. Eight of these were . plants with AOL cases or
Plants with possible AOL cases BB Every -`several"
cyclas
Plants with no AOL cases
AX
(to September
1964}
CX
D From 1962
HX
J Every 2V4 cycles l Every 4-8 days
NX
P
Weekly
From 1965
through 2964.
very 2 weeks/
1965*1966 v
qX sX
T X Every 1-3 cycles
(emulsion)
(suspension) ,
V Every 10 cycles \/
zX
AA t
Every 4 or more cycles
DO X
GG
On gtass'lined.
Intermittently Jn 1966. entirely 'by December
1966
possible AOL cases, and 14 were plants without AOL cases. The next most com mon organic peroxide was *.
the IPP, and it, too, was in
from September 1964
use in both the positive and the negative plants, in four
of the former and in eight
of the latter. No catalyst or
group of catalysts was used
- in all positive plants and in no negative plants.
Constituents of Scrapings.
--Other suspect materials
are constituents of scrapings
removed from the reactors
during manual cleaning.
These are believed to include Come partially polymerized.
resins, along with some un
reacted catalysts and addi
from start of operations
tives, and unpolymerized vinyl chloride. Little specif
ic information is currently
vinyl chloride to prevent spontaneous poly available concerning these constituents. It hssj j_
merization in storage. An inhibitor may also been reported that lnurovl peroxide is definite- /*
be added to the vinyl chloride recovered ly associated with residual 1>VC particles.
from the reactor. The phenol is removed by whereas lime ul`IIt."TIT1 ri rn.nns_unTC;iyigo \
treatment with caustic soda prior to its in the polymer.4
transfer to the reactor. The practice over the iurilier investigation of the scrapings
years covered by the study is presented in from the reactor may be expected to furnish
Table 3. The use of the inhibitor in the information that may lead to a better under
virgin vinyl chloride at two of the positive standing of the factors involved in causation
plants and three of the negative plants, with of AOL. A difficulty in such investigation is
Inhibitor being added in the vinyl chloride that the composition of the scrapings is
recovery operation in two positive plants continually changing from the time they are
and four negative plants, leads to the con removed from the surfaces of the reactor. It
clusion that inhibitors probably arc not a is obvious that comparatively small mole
factor in AOL causation.
cules of partially polymerized vinyl chloride
Catalyst Exposures.--Since the catalysts are increasing in size with passage of time,
are all active compounds, they were suspect and active constituents such as residual cat-
Arch. Environ Jlenlth--Vol 22, Jan 1971
r i mu MB
Table 6.--
Method Manuil scraping (i
every rcoetor *yci Manual scraping t,
2-3 cycles Manual scraping i(
4-12 cyelts Watrr-jet cleaning Organic-solvent clt,
alyst and vinyl creasing or may
Prtx Exposure
Since all bu diagnosed as pc as reactor deai had cleaned lab inquiry was ma affect the exposi
Reactor Clean of man hours r< depended not on but also on the f: the 26 production ly cleaned after sir of the seven | plants with poasii the 17 plants wit manually scraped
The procedur plants appears i. the types of pro. tive plants in Tc
Procedures Fo mentation.--Sine atile components the reactor surfo^ batch might he f:i motion was olilai vacuum applied t it and the length under this redu. 'volatile materials the reactor suri roughly proper! innd inversely pro the time. Since t material would t< logarithm of thi* an absolute press: hypothesized Ihm
APOOOOf 923
UJJUM
able factor In the a of AOL. Contact
inorganic and orrroxidcs occurs ns ! handled prior to reduction into the ind also during ro sining If any unretalyst remains in the Twenty-two of the : used lauroyl perox;ht of these were .-ith AOL eases or AOL-eases, and 14. ants without AOL he next most cornante peroxide was . suid it, too, was in >th the positive and itive plants, in four ormcr and in eight ittcr. Ho catalyst or
catalysts was used tdtivc plants and in ive plants, ituents of Scrapings.
suspect materials tituents of scrapings
from the reactors manual cleaning, o boliovrd to include irtially polymerized long willi some unentnlysts and addimd unjwlymerized loride. Little specifnation is currently constituents. It has IK-roxido Is definiteual l`VC particles, remains unreacted
of the scrapings o*I>ccled to furnish i to a better undertxilvrd in causation u4i investigation is f the scrapings is m the time they are >* of the reactor. It lively small molerimi vinyl chloride *li passage of time, uch as residual cat-
OCCUPATIONAL ACllOOSTEOLYSIS--COOK ET AL
81
Table $.--Reactor Cleaning Procedures
Method
Ucnucl sereping ifter vtr/ reactor cycle
Manual scraping altar 2-3 cycle<
Manual acreping alter 4-12 cycles
Positive Plants
7
0 2
Negative Plants
9
X 4
tile materials remaining in the residue follow ing application of vacuum would approximate a nondimcnsional value obtained by dividing the , absolute pressure in inches of mercury by the logarithm of the time in minutes during which the vacuum was applied. Thus, the lower the
AP-T value, the less is the amount of volatile ' materials remaining in tho residue.
Another factor affecting removal of vola
Watered cleaning Organic80lv*nt cleaning
2
1
2 tile materials is the temperature range over 2 the period that the reactor is under vacuum.
Hie variables in temperature control were
so diverse that this factor defied classi
alyst and vinyl chloride monomer are de fication and could not be incorj^orsted in the
creasing or may no longer be present
parameter under consideration. Actually,
Procedures Affecting Exposures of Reactor Cleaners
variations in degree of vacuum and timing of its application were such that meaningful calculation of an AP-T value could be ac
complished only for five of the seven posi
Since ail but one of the 25 operators tive plants, one of the two with possible
diagnosed as positive for AOL had worked cases, and 14 of the 17 negative plants. as reactor cleaners and the one exception .In the subsequent discussion of these val
had cleaned laboratory reactors, additional ues, the three plants that started in opera
inquiry was made of procedures that might tion as recently as 1965 and 1966, all with
affect the OXTKwnre^ of this groan of workers. no AOL cases, are not included as it is not
Ju-aelor Cleaning Procedure__The number known whether sufficient time had elapsed
of man hours required to clean the reactors . depended not only on the number, of reactors
(jfilb but also on the frequency of cleTtlifligrTn 10 of. v' the 2G production nl.int*. renctor< \ycr`< innii'iaU.
`Q'c!eancci attef ever*-ffitchjTMs was true of suEeTtli sfct^n positive pliGits and on* of two plants with possible AOL cases. In only nine of
the 17 plants with no AOL cases were reactors manually scraped after every batch.
The procedures followed in each of these
plants appears in Table 4 and an analysis of
the types of procedure by positive and nega
tive plants in Table 5.
Procedures Following Completion of Poly merization.--Since vinyl chloride and other vol atile components of the residue remaining on the reactor surfaces following discharge of the batch might be factors in AOL causation, infor mation was obtained concerning the degree of vacuum applied to the reactor prior to opening it and the length of lime that the reactor was under this reduced pressure. The amount of volatile materials remaining in the residue on the reactor surfaces wur considered to bo roughly proportional to the nlisolute pressure and inversely proportional to some function of the time. Since the rate of removal of volatile
material would tend to decrease with time, the logarithm of this factor was used in calculating n absolute pressure-time (Ar-T) value. It was
for cases to have developed by the terminal date of the study period. These plants are listed separately in Table 6.
The AP-T values ranged from 0.5 to 21. The AP-T values were 10 or above fan entirely arbitrary division line) for four of the five positive plants and for one of the two plants with possible AOL cases. Four of the negative plants gave AP-T values below 10, and seven gave values of 10 or above.
Consideration is directed to the number of reactor cleaners and the corresponding num ber of expected AOL cases in the two groups of positive plants as compared with those in the negative plants.
The total number of reactor cleaners at risk in the positive or possibly positive plants with an AP-T value of less than 10 is 63; that in such plants with an AP-T value of 10 or more is 436. The relation of these
two totals is to be compared with that of the negative plants in which 193 reactor clean ers at risk arc in the four plants with an AP-T of less than 10 and 132 are in the seven plants with an AP-T ahovc (hat value.
The number of expected cases of AOI. for each plant is also listed in 'Fable 6. These values were obtained by dividing the num-
hypothesized that the relative amount of vola Iw of reactor cleaners at risk by 3S. This
Arch Environ Health--Vol 22. Jan 1971
"TT"
APOOOOf924
82 OCCUPATIONAL AC1100STEOLYSIS--COOK ET AL
figure derives from the paper on epklrmio-
Preventive Measures
logical aspects of AOI> which reports the The present knowledge as to AOL is such
prevalence of AOL or possible AOL as one that categoric statements as to preventive
case per 37 reactor cleaners at risk.
measures are not justified. However, on a
Of the negative plants with an AP-T val somewhat sj>eculativc basis, some measures
ue of 10 or more, none of those in operation arc indicated that nuty bo conducive to AO'
earlier than 1965 had enough reactor clean prevention:
ers at risk to expect an AOL case, whereas 1. Although some manual removat of resi
two of the four plants with an AP-T value due from reactor surfaces may be required
under 10 have enough workers to expect whim solvents or high-pressure water jets
cases. Cases would be expected from the are used for cleaning, the more extensive
total population of reactor cleaners in the employment of these methods would greatly
entire .group of the seven negative plants reduce the number of man hours required
with AP-T values of 10 or more, but the for conducting this operation by manual
total number' would be 3.6, as compared methods.
with 5.3 expected cases from the entire * 2. The adequacy of ventilation of reactors
group of four negative plants with an AP-T prior to entry should be checked with
value of less than 10. This contrasts with flammable vapor indicator equipped with a
expected cases in the group of positive scale of greater sensitivity than 1% of the
plants with an AP-T value of less than 10 as lower explosive limit of vinyl chloride or
1.7, compared with 11.8 in such plants with with other instruments of such sensitivity.
on AP-T value of 10 or more.
3. Further investigation of the constituen-,
The proportion of the number of reactor cy of the scrapings from the reactor sur/acea
cleaners in the negative plants with an AP-T- should be considered, as such information
value of less than 10 to the total number might disclose the factor responsible for the
in such plants was 193 to 325. This propor causation of the disease.
tion for the positive plants was 63 to 499. A X* test demonstrated that the probability of
References
tills difference between the negative and the 1. Albright I.F: Vinyl chloride processes*
positive plants occurring by chance is less
Eng 7-1:123-130. 1967. It. Albright LF: Marufseture of vinyl chloride.
than 0.001.
Chrm Eng 74:219-220. 1967.
In order to make this comparison between 3. Albright 1.F: 1'oK rnerfaation ot vinyl chloride.
the positive and negative plants with AP-T
Ch/m Eng 74il51-156.1967. /4. Albright I.F: Vinyl chloride polymerization by
values below and above 10, it was necessary Vsuspension processes vieltls polwiny] chloride res
to oversimplify a multiplicity of varying de tails of operational procedures from the time
-
ins. Chtm Eng 74:145452. 1907. S. Albright LF: Vinyl chloride polymerization by
emulsion, bulk end solution processes. Chtm Eng
. the polymerization is completed to the time 74:85-92, 1907.
the cleaner enters the reactor. Accordingly,
6. PV'C producers. Chrm Eng Newt 47:18-19, 1969.
any interpretation of the findings that re 7. Wilson RH. McCormick WE. Tatum CF. et at:
duction of the AP-T value below 10 by Occupational erroosteolvsis: Report ot 31 cases.
reducing the absolute pressure or keeping
JA AM 201:577-581, liXiT.' 8. Einman HD. Cook WA. Whitehouse \VM, it
tire reactor at reduced pressure for a longer el: Occupational nrroosioolycU: L An epidemiologi
time or both may results in reduction in development of AOL cases should be ap
cal study. Arch Enrimn Health 22:111-7.7. lull. 9, TAkIsor VN. Dinman Hi*. Whitehouse \VM. et el: Occupational nrroosteolysis: lit. A clinical
proached with great caution.
study. Arch Environ Health 22:83.91. 197i,
Arch Environ Health--Vol 22, Jan 1971
o.
Ill,
Ver. Aht Mir
Poor subjects vt Clinically. All had the distal phalangi phenomenon. Ail h reactor-vessel clee the common mod: nomenon anteeede subjects was in ne balance. Plelhysn present in three. E Scintiscans of the labelled with radi' variable uptakes i: with the radiosrap clinical laboratory
Occupation
consists primaril non and osteolvsi the hands. Suciu naud's phenonien 1963.1 Osteolytic other cases.5-7 Ot tures such as he; stigmata of scicri eters, end nurr.c tests have been cally, patients wit the manufacture more specifically the polymerizatio
This papeT Tepi clinical investiga AOL. These foe from those emplo in the msnufactu mers throughout 1
Submitted lor pul: March 24.
Vrom the section mental Medicine nn Medlrine (Dr. Dod** runmental end InduN*Hr>t the Dcpartm. i)u*trial Health, Sthf* mtHon), and the 1> Whitehouse), Univcr*
Keprint request* t and Industrial Henltl
Arbor* Mich 48101 `h
AP00001925
AOL is such to preventive fowever, on a ome measures lucivc to AOL
nnoval of resior be required ire water jets ore extensive would greatly
hours, required n by manual
don of reactors chocked with tripped with a un \% of the jyi chloride or h sensitivity.
the const]tuenreactor surfaces di information
Jonsible for the
! :
< J ;
j i j I
j ! j
processes. Chtm
at vinyl chloride.
. of vinyl chloride.
polymerization by vinyl chloride rea-
polymeriiion by
cesses. Chem Eng
V Newt 47:18-19.
v. Tatum CF. et et: port ot 31 coses.
ftritehouse 1VM, et 1. An epuleintologi22*11-73. 1971. Vtiitetuxwe WM. et V 111. A rlinivnl 0-91. 1971.
83
Occupational Acroosteolysis
III. A Clinical Study
Vernon N. Dadmn, El/); Bertram />. Dirtman. AID; Walter Af. Whileltouse. AID; Ahmed N. M. Nasr, Ml), PhD; and tlarald J. Magnuxon. MD. MPII. Ann Arbor, Mich
four subjocte with acrootleolysis were studied Clinically. All had osteolytic lesions, especially in
Methods
the distal phalanges el the hands, and Raynaud's phenomenon. All had worked as polyvinyl chloride reactor-vessel cleaners, with nand scraping being the common mode ol operation. Raynaud's phe nomenon anlecedcd osteolytic lesions. One of the subjects was in negative calcium and phosphorus balance. Plethysmographic abnormalities were preeent in three. Esophageal motility was normal. Scintiscans ol the hands using sodium fluoride labelled with radioactive fluorine' (.' F) revealed variable uptakes in the lingers which correlated with the radiographic lesions. A wide variety of clinical laboratory parameters were normal.
Occupational acroosteolysis CAOL)
Each patient was admitted to the Clinical Research Unit. University of Michigan Hospi tal. for a two-week period where detailed medi cal histories were investigated and physical examinations performed. Details of tho work historic* and environmental exposures were de
rived from in-plant epidemiological studies car ried out jointly bv the Institute of Environ
mental and Industrial Health of the- University of Michigan and the Manufacturing Chemists' Association. Table 1 lists the lalwratory param eters applied. In addition, calcium and phos phorus balance studies were carried out, using a dietary' history to establish a constant cal
cium-phosphorus intake to which each patient
consists primarily of Raynaud's phenome non and osteolysis of the distal phalanges in the hands. Suciu et al first described Ray naud's phenomenon in polyvinyl workers in
1963.1 Osteolytic lesions were reported in other cases.*'7 Other associated clinical fea-
was accustomed. Dnilv 24-hour urine specimens
were collected, and stool specimens were pooled every three days for calcium nnd phosphorus
determinations. Appropriate correctional com
putations for uneaten foods were made. Cate cholamines and 5-hydroxyindole acetic' acid were determined on 24-hour urine collections.
tures such as hepatomegaly, the cutaneous often partitioned by six-hour units and usually
stigmata of scleroderma, hypothroic! param eters, and numerous abnormal laboratory tests have been reported.'-7 Epidentiologically, patients with AOL are associated with the manufacture of vinyl chloride polymers,
more specifically with the hand cleaning of the polymerization reactors.
This paper reports the results of intensive
clinical investigation of four patients with AOL. These four patients were selected from those employees of 32 plants engaged in the manufacture of vinyl chloride poly
collected on days of provocative cold stresses during plethysmographic determinations.
Numerous roentgenographic techniques were introduced, ranging from skeletal survey films to barium swallow radiographs and bone xerog raphy. Scans of the hands and sacral regions, using sodium floride labelled with radioactive fluorine (,SF). were undertaken in two of the patients. Plethysmography of the forearms and hands, using the method of Zucifier et al, was employed." Esophageal motility studies were made, using Salndin et al's technique.9
mers throughout the United States.
Results
Submitted for publication Feb 9, 1970; Accepted March 24.
From the ecclion of Omipation.it nnd Envitontnentnl Medicine and die llcp-irlmcnt ot Internal Medicine (!)r. Ond-nn), nnd the fnaiitute of Envi ronmental nnd Indu-iri.il Health fUrs. tlinmnn and
Naar), the I)c|i:irtiiieiit of Knvironmcntnl nnd Induviriaf Health, School of I'uldir Health 11 Jr. Mngnuson), nnd the Department of Hadiidtafy Il)r. Whilchmirol, Univcrsitv of Midiit-an. Ann Aitior.
Iteprint request, to Inatittne of Environmental nnd Industrial Health. University of Michigan, Ann Arbor, Mich 48104 tDr. Dittman).
History.--Blanching of the hands was the first sign of AOL. In two of the men. the onset was gradual over a few weeks, and in two it was abrupt, as shown in Table 2. Cold was the inciting factor in all cases. The blanching was associated with either tin gling of the hands or tenderness of the fingertips. The polyvinyl work exposure-tofirst-blanching ranged from one to 23
Arch Environ Health--Vol 22, Jan 107/
-X
"v.'--i--7.H i n.ivrifp. vi'v1'1"' n1**"'1 j *1 ' ' s'j'-nji
AP00001926
iSHuttiMil
jrr.**. i.
ounces of whiskey
.Three of Hip t
drank milk, and
(case 4) averapn rs each day. 11i(
les indicated cult-
between 1,000 m, rng/day except f
tient (case 2) v, intake was 518
patient's normal
Fig 1.--Not* transverse defects in distil phalanges of fingers one to four on left hand and Ungers one to three on right hand. Marginal defect is present in distal portion of distal phalanx of right fifth linger (ease 1).
take of phosphon
2,400 mg/day w) , ers took in boh
Table 1.--Laboratory fnveaffgaffen of AOL Patltnt*
Biochemistry
Sodium
Calcium
Potassium
Phosphorus
Carbon dioxide
Cholesterol
Chloride
, Glucose (fasting)
BiUrubln tiirect/totat Urea nitrogen Creatinine Total sarurn protein Electrophoresis serum
Albumin
*2
T
Magnesium lipids Phospholipids Triglycerides Catecholamines
Norepinephrine Epinephrine
Serum Enzymes
Alkaline phosphatase
Threonine aldolase
Acid phosphatase
Malic dehydrogenase
Serum glutamic oxaloacetic
Glutamic dehydrogenase
transaminase
Serum glutamic pyruvre transaminase
Leucine aminopeptidajse
lactic de hydrogenase isogram
Aldolase
$ 'Nucleotidase
Creatine phosphokinase
Serine dehydrotase
Isocitrate dehydrogenase
Immunological Tests
Venereal Disease Research
Antinuclear factor -
Laboratory
Cryoglobulins
LE cell
tmmunophoresfs
Direct Coomb's
IgA
lstex>rhumatoid factor
IgM
Cold agglutinins
lao
and 1,800 mg/da\ unusual food c aversions.
Some details of tory ore recorded A- firm history of sion was present u father or the moil of the four patien half also had irom. ily members wit mellitus though sonally evidence! ease. Notably, the all four men had eases.
The associated and signs of jolt
months. The length of the interval bore no (case 1), 15 (case 4), and 25 (case 2)
ment are listed it
relationship to the mode of onset oi the pack-years. Half drank coffee (three or nino
Intermittent trans
severity of the symptoms.
cups per day). All were casual tea drinkers.
static tinnitus was
A summary of the habits and dietary Three drank between three and 18 bottles of
by three of the foi
history of these patients is detailed in Table beer each month. Ono (case 4) drank 120
This occurred ui
3. Three of the four men were cigarette cans of beer per month but no whiskey
from sitting or rc-
smokers with smoking histories of nine while the others consumed less than four
The one patient r
tinnitus (case 3) 1
. Fig 2.--Hands show further resorption of bone, resulting In shortening of terminal phalanges of II fingers except left fifth end right fourth, letter having developed transverse defect. Right fifth finger his' shown additional resorption of distal phalangeal tip. Soft-tissue clubbing is ralalcd to
shortened phalanges (case 1).
; nasal stuffiness, a;
i I
hood bronchial nst
1 Physical Exam!
f cal findings were
joints, as shown i
t skin thickening v more clinicians in
i contractures were
patient (case 1).'.
I
i
the wrist were lit 2). The distal phn:
patient (case 3) w.
Laboratory Pat
r
AP00001927
4
l
4
n left hand and af distal phalanx
> _______
threonine aldolase Malic dehydrogenase Glutamic dhydrot*na*a IvtfdM minopeptidase
Aldolase Creatine phosphakinate Uocitr.te dehydrogenase
cats Antinuclear factor Cryoglobulins tmmunophoresls
left
IgM IgG
>, and 25 (case 2) codec (three or nine c casual tea drinkers, hrcc and 18 bottles of (case 4) drank 120 nth but no whiskey aimed less than lour
terminal phalanges of rse defect. Right fifth clubbing is related to
OCCUPATIONAL ACnOOSTEOLYSIS--DODSON ET AL
85
ounces of whiskey per month.
Table 2.--Clinical Features of Patients With AOL at Onset
Three of the men rarely drank milk, and the other (ease 4) averaged two glass
es each day. Dietary histor ies indicated calcium intakes between 1,000 mg nnd 1,300 mg/day except for one pa tient (case 2) who^e usual Intake was 518 mg/day. This patient's normal dietary in
take of pliosphorus averaged 2,400 mg/day while the oth ers took in between 1,500 and 1,800 mg/day. None had unusual food cravings or aversions.
Clinical Features
Case 1 Case 2 Case 3 Case 4
Blanching* Onset
precipitated by eeld
Sudden Gradual Gradual Sudden ++++
Associated symptoms: Fingertip tenderness#
+++--
Tingling of the hands*
-- -- -- +
Joint pain
Joint stiffness Subcutaneous nodules
Elbows Coccyx --
Lew beck Hands. Hands ' ease Knees
Hand Knees +
1 hip. 1 wrist. 1 knee. hands
Low bsek Saero-itiac
--
Muscle swelling
Expesure-to-lirst blsneh interval 1 mo
Intermittent tinnitus
+
6 mo +
18 mo 23 mo --+
Palpitations with exertion
++--
Some details of family his tory are recorded in Table 4.
Table 3.--Habits and Dietary Histories of Patients With AOL
A firm history or hyperten sion was present in cither the father or the mother in three of the four patients, and one half also had immediate fam ily members with diabetes roellitus though none per
Features
Cigarette smoking (pack*yr>
Average coffee consumption (eups/tiay)
Alcohol per month Beer (12-oz unit) Whiskey <oz)
Milk (glasses/day)
-Case 1 9
9
3 1 Rarely
Case 2 25
3
13 4
Rarely
Case 3 0
0
8 0 Rarely
Case 4 15
0
120 8 2
sonally evidenced the dis Calcium intake (mg/day)
1.045
518 1.327 1.096
ease. Notably, the fathers of Phosphorus intake (mg/day) 1.519
1.587
2.457
1.797
all four men had heart dis eases.
Table 4.--Diseases In family Member el Petlent With AOL
The associated symptoms
and signs of joint involve ment are listed in Tabic 5. Intermittent transient ortho static tinnitus was mentioned by three of the four patients. This occurred upon rising from silting or recumbency.
Member Case 1 Father Diabetes
meliitus
Mother
Brother Emphysema
Case 2 Heart disease
Hypertension* Obesity
...
Case 3 Heart disease.
Chronic lung disease
Hypertension
Case 4
Congestive heart failure. Hyperlipemia. Hypertension
Obesity
... ...
The one patient not having tinnitus (case 3) had chronic postnasal drip, nasal stuffiness, and a prior history of child hood bronchial asthma.
Physical Examination.--The major physi cal findings were restricted to the skin and
joints, as shown in Table 5. Synovial and skin thickening were observed by two or more clinicians independently. Dupuytrcn's contractures were present bilaterally in one patient (case 1). The extensor ligaments of the wrist were thickened in another (case 2). The distal phalanges of the hands of one patient (case 3/ were shortened.
Laboratory Parameters.--The numerous
clinical laboratory parameters depicted in Table 1 were found to be essentially normal. All four men vacillated between negative
and positive calcium balances day-to-day during the two-week period. Except for one patient (case 2), all averaged a positive balance ranging from 33 to 246 mg/day.
This patient managed a deficit of 27 mg/ day, which was primarily a function of
renal excretion. AH had positive phosphorus balances except this patient, whose phosphoturin always accounted for more than his stool losses.
Five-hydroxyindole acetic acid determina tions were performed on 24-hour urine spoc-
Arth Environ Health--V'oi 33, Jan IST1
AP00001928
85 OCCUPATIONAL ACnOOSTKOLYRlS--nOnSON ET At
Table S.--Physical Findings cn Pattsnls With AOL
intent: which were sometimes
Physicsl Findings
Skin Oorts Mhicke ning bands
Case 1 +
Blanching Without cold With cold
-- +
Joints Synoriat thickening Incidental
PIPt MPJ
Knees Dupuytrtn's
contracture Finger R 2 and 3
L 3 and 4
a Alls fingers, t Proximal interphslangesl. ! Metacarpophalangeal. .
Case 2
Case 3
+ +
++
PIPt --
-- --
Thickening Shorten*
of wrist
ing of
txtensors finger
tips
Case 4
. --
+ +
- --
jvirlilioned in six-hour incre ment* (Table 6). One pa tient's third-period value of 2.8 occurred during n cold stress while plethysmogra phy was being glum* < case 1). Another patient's third value of 1.6 did not increase under similar cold stress fcase 2).
Plcthysmographic studies
revealed normal pulse vol umes in all but one patient tease 2). All patients ex cept one (case 3) showed di minished pulse volumes with
nvrr * - Kfmv
'* M V
cold stress typical of the Raynaud's phenomenon observed in other dis eases. Esophageal motor activity was normal
in all subjects as shown by barium fluoro
scopy and Saladin's et al motility technique.
Radiological Findings.--The radiographic
findings of the four patients analyzed are - ' summarized in the case reports.
fS '
T
.<
no 3.--Erosive and sclerotic changes in sacro-illee joints bilaterally (case 1).
' Fig 4.--Erosive lesions of os calcis posterior to bony spur (case 1).
Report of Cases
Case I.--X-ray films made elsewhere prior to the patient's hospitalization at the University of Michigan exhibited normal hands on Oct 20, lfIGG, and. in 19G7, showed marginal bono de fects of the right third and left second, third, and fourth distal phalanges and distal fragmen tation of the distal phalanx of the left first digit. On Aug 8. 1967. transverse "defects were noted on the distal phalanges of the left fingers one to four and right one to three, with resorp tion of the distal portion of the distal phalanx of the right fifth finger. The appearance of the hands on Oct 13. 1967. when the patient was first seen, is shown ill Fig 1. Some reparative changes were noted in comparison with the previous films, with persistent transverse de fects in fingers one to four on the left and one to three on the right, with a marginal defect in the distal portion of the distal phalanx of the right fifth finger. Further check-up examination was obtained on Jan 9. 1969. and Oct 24, 1969, the latter being shown In Fig 2.
During (his period of time, there has been further resorption of hone, resulting in shorten ing of the terminal phalanges of all fingers except the left filth, which has remained uninvoiced, and the right fourth, which hits main tained its length but has developed a transverse
Arch Environ Health--VqI 22, Jan 797/
rp W
i.ii ww [i ihp'9i
Fig 5.--L' defect in <tis
SSCond end Scintigram s
r- 11
..
J
.. 1
-T-.. . .
I
i :-|U
Villa'
1
AP00001929
i
L
ch were sometimes ] in six-hour mere* able 6). One paid-period value of rd during a cold tie plothypmogra-
ring done (case 1). atient's third value not increase under id stress (case 2). orographic studies normal pulse volill but otic patient
All patients exease 3) showed dipulse volumes with typical of the served in other disctivity .was normal by barium fluorootiiity technique." -The radiographic nte analyzed are ports.
ASCS
dflwhori prior to a at the University sit hands on Oct 20,
marginal bone dei left second, third, and distal fragmennx of the left first Hvetsc defects were as of the left fingers a three, with rcsorpf the distal phalanx appearance of the M-n the iiatient was 1. Some reparative wnp.irison with the lent transverse de. on the left and one a marginal defect in itnl phalanx of the heck-up examination
and Oct 24. 1960,
xne. there has liecn icMilting in shorten<n- of nil fingers has remained unin*h. which hits main-eln|M-d n transverse
; i
j i j '
' j j
-I :'L
Fig 5.--Left hand shows marginal defect at tip of distal phalanx of second finger, with transverse defect in distal phalanx of third finger. Right hand shows transverse delects in distal phalanges of second and third fingers and an additional distal marginal defect of second finger (top [case .2]). Scintigram shows uptake of sodium fluoride '"F (bottom).
Fig 6.--Sacro-iliae joints show? erosive and sclerotic Changes, more marked on left (case 2).
eaeuni'v?^!
4*
- ;/
I Ilrtl X-iArch Environ Health--Vol 22, Jan 1971
AP00001930
rf.uitmii
AnBiiSure mwiiwiitH^ ` '-,-* - -r\ m
gg. , OCCVPATIONAL ACHOOSTKOLYSIS--DODSOS ET At.
Table C.--Flrt-hydroxylndole Acetic Acid and Catecholamine Stadias In Patients With AOL
Casa 1
Cax 2
Calf 3
Cue 4
Urinary Secretion Fiv**hydrexyin<tote
ceticacid 6anv2pre Spm-api* Spm>2a 2sm4an Total(1)
Tbtal (2)
Total a) Cetecholemine
Epinephrine
Norepinephrine
Urine Croat.
Urine Creat
Urine Croat*
Urine Creat
Mg Volume (nine Mg Volume inine Mg Volume inine Mg Volume inine
0.7S 390 0.36 2.0 265 0.69 0.92 460 0.42 2.2 240 0.54 2.80 730 0.62 1.2 300 0.69 0.89 140 0.12 1.6 210 0.48 5.39 1.720 1.52 7.0 1.015 2.30
5.8 2.170 1.47 ... ... ... 4.0 1,720 J.46 ... ... ...
7.6
23.6
6.1
390
1,205 416 430
2.444
0.30 0.97 0.33 0.34
1.94
* ...
...
defect. The right fifth finger has shown nddi-
tional resorption of the phalangnl tip. Soft* tissue dubbing is noted in the shortened phalanges. Some sclerosis is noted along the
margins adjacent to the transverse defects. This patient also showed extensive erosive and scle rotic changes in the sacro-iiiac joints, as seen in
Fig S. An erosive lesion was also found in the
plantar surface of the os calvis.'as depicted in Fig 4.
CISC 2.--This putient had an extensive skele tal survey on Fob 8, 1968, with positive findings limited to the hands and pelvis.
As shcavn in Fig 5, the left hand revealed a marginal defect at the tip of the distal phalanx of the second finger while the third finger
showed a transverse defect in the distal pha lanx. At the same time,' the right hand present.
ed transverse lytic defects in the distal phalanges of the second and third fingers and an additional distal marginal defect of the second finger.
Figure 5 compares a typical sodium fluo ride >SF scintiscan of the bands and the corre sponding roentgenograms. A slight increase in sodium fluoride *F uptake is seen in the distal
phalanges of the left third and right second and third fingers while the uptake is diminished over the distal phalanges of the left fifth and right fourth and fifth fingers. Generally, up takes over the remaining bones of the hands are uniform.
The sacro-ilinc joints also displayed extensive erosive and sclerotic change, more marked on the left, as shown in Fig 6.
Case 3.--Extensive skeletal survey on this
patient on Mart and widening ol fingers (Fig ?). soft tissues. Thethe end stagi-s <>( iae joints shone: more ntnrkcd on
Review of pn where indicated changes were ptt the hands had n< October I9G5.
Case 4.--Rev; made of this pa mality of the h. 1967, or Jan 23. : the sacro-iiiac jo: rotic changes, an defect of the dis and the right fm of distal phalun.t transverse defect thumbs bilateral!;
Skeletal survey ration of the tip right ulna, mar changes of the t some progression transverse defer phalanges of the
Fig 10.--Hands phalanges of left fr one and four, wittleft second finger -
Areh Environ flrnlth--Vnf 22. Jnn 1971
i,,s.u rap n,i,i,gennriww
r
1
AP00001931
If* With AOL
Case 4
Urine CrestHe Volume (nine
1.329008 00..3907
416 2<44340
0.33 01..3944
...
eee #
in the distal phaird fingers and an feet of (he second
pical sodium fiuonds and the corre. alight increase in a seen in the distal id right second and take is diminished F the left fifth and fis. Generally, upmnes of the hands
displayed extensive % more marked on
tal survey on this
arsvltsnt clubbing of
rf.HU itim'ria
OCCUPATIONAL ACROOSTF.OLYSlfi--DODSON ET AL
89
patient on March 18. 1088, showed shortening and widening of the distal phalanges of nil fingers (Fig 7), with resultant dubbing of tlie
soft tissues. These rhnnges were interpreted nsr the end stages of healing of AOL. The sucro-illac joints showed erosive and sclerotic: changes,
more marked on the right (Fig 81. Review of previous x-ray films made else
where indicated that some sacro-iliac joint changes were present on April 8, 1959, and that the hands had not changed in appearance since
October 19G5. Case 4.--Review of previous x-ray -films made of this patient indicated that no abnor mality of the hands was present on Feb 20,
1967, or Jan 23. 1908. On July 15, 19GS, films of the sacro-iliac joints exhibited erosive and scle rotic changes, and the hands revealed marginal
defect of the distal phalanges of the left third and the right fourth fingers, slight irregularity
ef distal phalanx of the right fifth finger, and transverse defects of the distal plialanges of the thumbs bilaterally.
Skeletal survey on Oct 20. 1968. noted sepa ration of the tip of the styloid process of the right ulna, mnrkod rcsorptive and sclerotic changes of the sacro-iliac joints (Fig. 9). and some progression of the hand involvement, with transverse defects now involving the distal
phalanges of the left digits one to three and
1
J
Fig 8.--Sacro-iliac joints snow erosive anu sclerotic changes, more marked on right (case 3).
->ser' gi . i .vi'j. '
'V-iT:
L
.Fig 10.--Hands show transverse defects In distal
phalanges of left fingers one to three and tight fingers
4
ne and four, with an additional marginal defect of Fig $aero-ili*c joints show erosive and sclerotic
Arch Environ Health--Vol 22. Jan 1071
AP0000I932
so OCCUPATIONAL ACROOSTEOLYSIE--DODSON ET AL
right digits one and. four and nn additional At first glance, it appeared that there was
marginal dcfcrt of the left second digit (Fig a rich history of heart disease or hyperten
10). Imgularity of the lower pole of the right sion or both in the parents of these men.
patella was also noted.
Comparison of them with healthy male
Comments
chemical workers not involved in polyvinyl chloride manufacture and matched in age
Raynaud's phenomenon was the first suggests a significant correlation by the x
manifestation noted by these subjects and in test, using Ya te's correction. Whether such the majority of the cases reported. Harris an observation suggests a hereditary frailty
and Adams1 reported one case in which to explain the susceptibility of those individ
distal digit shortening occurred first, while uals developing AOL is speculative. The
Wilson et al* noted this in five of his 31 number, of observations is too small to sup
cases. This suggests that the vascular lesion port seriously such a contention at this time.
tends to antocede the bone changes in most The extent and character of other muscu
individuals. None of these patients exhibited lar skeletal findings such as tendon and
Raynaud's phenomenon of the feet, which synovia] thickening confirm the findings of
confirms Wilson et al's experience. All of others. these individuals had been ``reactor clean We are able to offer no suitable explana
ers" fe, they spent some hours each week tion for the frequent episodes of intermittent ,
cleaning the polyvinyl chloride polymeriza orthostatic tinnitus described by three of
tion kettles shortly prior to or at the time of these men.
the onset of their disease. No consistent Suciu et al described liver enlargement,
relationship was found between the occur- various vague asthenic symptoms, and mani-.
1 renee of severity of either Raynaud's phe festations of hypothyroidism. Such findings
nomenon or the osteolytic lesions and those were not present in these men or had they
habit patterns which have been shown to been in the past.
influence vascular reponses, eg, cigarette The radiological findings in occupational
smoking and the ingestion of alcohol, coffee, AOL have been reviewed recently on the or tea. Likewise, neither the bone lesions basis of the epidemiological investigation of
nor Raynaud's phenomenon seemed to cor the polyvinyl chloride industry. Workers in
relate with the daily consumption of milk or other countries .have described lytic lesions
dietary calcium. Dallas and Nordin,u have in the distal phalanges of the hands, styloid shown that while dietary deficiencies or cal processes of the ulna and radius, and the
cium may or may not potentiate osteoporo sacro-iliac joints.1-9-*
sis of various types, an adequate calcium These four patients demonstrate the en
intake of 15 mg/kg is protective. Only one tire spectrum of radiographic hand changes
patient (case 2) had less than this amount in occupational AOL from the earliest mar
(5.8 mg/kg). Since such dietary histories ginal erosion of the distal phalanx through
have been shown to be quite reliable.'1 their the extensive transverse defect, with ulti
habitual calcium intakes do not appear to be mate healing resulting in a short and wide
a consistent causative factor in their cases. phalanx. The fact that all four showed sac
Likewise, the calcium-phosphorus balance ro-iliac involvement suggests that the inci
studies on these men reveal no clear-cut dence of involvement at this site is probably abnormality or pattern. This result might be higher than previously suspected.
anticipated since these men have been away The additional smaller abnormalities
from reactor cleaning for several months, found in the ulnar styloid, os calcis, and
and the mass of involved bone is slight lower pole of the patella suggest that these
compared to the entire skeleton. However, it areas might well be evaluated in other cases
should be pointed out that a two-week bal as they appear in order to get a more accur
ance period is a short observation period ate estimate of their incidence.
though they wore placed on calcium and The sodium fluoride *F scintiscan data
phosphorus intakes comparable to their usu suggests that the more advanced osteolytic
al eating habits to obviate disruption of changes with transverse defects at this time
their "steady state."
were picking up more fluorine and probably
Arch Environ Health--Vol 22, Jan 1971
isimw
calcium, indiem That the digits
up less than the type of uptake ! tion. If the latt interesting that
pear to be mint
in the same inti The etiological
and the pathot obscure.
Medical Pre tween the begin the onset of A( ie, one to 23 in quemy with w cleaners has no the occurrence should serve as ther inquiry.
This is not to cal practice does nation of reacto of workers in groups should t use of hand rc questionnaires,
take has been di cal segment in emphasize that quires the coopi group should be significance of relation to AOL.
Upon the disi among workers should be remov. of the hand, b obtained. A me. similar to those survey reported cured. A medical of Raynaud's pi view of the unpr
APOOOOf933
*r .
J--'-i.-.-f-Jg- -- -
--r.- iit.-vV i
`Ini I Hi'-'--'tx"*1-2'ii3 4 5 6 7 8 9 10
d that there was jixc or hypcrtentii of these men. h healthy male Ived in pol>-vinyl
matched in age lation by the *! m. Whether such hereditary frailty r of those individspeculative. The
too small to sup* ition at this time, r of other muscui as tendon and n the findings of
suitable explanales of intermittent ibed by three of
iver enlargement, iptoms, and manism. Such findings men or had they
s in occupational l recently on the al investigation of .uslry. Workers in ribed lytic lesions the hands, styloid d radius, and the
monstrate the en[hic hand changes i the earliest mar1 phalanx through defect, with ultl-
a short and wide 1 four showed saersts that the ineihis site is probably speclcd. ler abnormalities id, os calcis, and suggest that these nted in other cases gpt a more accurenee. "F scintiscan data dvnnrixl osteolytic tefects at this time" urine and probably
j , j ' j 5
j ! :
OCCUPATIONA L ACUOOSTEOLYSIS--DODSON ET AL
91
ealcium, indicating active rcmincralizntion. would be wise, to exclude any individual
That the digits with marginal defects picked with Raynaud's phenomenon from reactor
up less than the normal bones implies some denning. Since seniority practices usually
type of uptake block or active demineraliza remove workers from reactor deaning with
tion. If the latter is true, it is all the more the passage of time, such excluded workers interesting that different bone lesions ap probabfy would not return to this particular
pear to be mineralizing and demineralizing job. Ill view of tho low prevalence of this
in the same individual, even the same hand. disease, we believe that permanent restric
The etiological agent or agents responsible tion of these few workers from this job does
and thu pathogenicnl mechanisms remain not pose any undue administrative burden.
obscure.
Until more is known of the natural history
' Medical Prevention.--The Interval be of this disease, prudence would dictate the
tween the beginning of reactor cleaning and course as here recommended.
the onset of AOL appears highly variable, ie, one to 23 months. Accordingly, the frequency with which one examines reactor
This investigation was supported bv Public Health i Service grant 2MU1 RR-42 and a grant from me iVijnuiaciuidtifChemists' Association.
cleaners has no rational basis. By contrast, the occurrence of Raynaud's phenomenon
References "
should serve as a sufficient warning for fur ther inquiry.
This is not to suggest that prudent medi cal practice does not require periodic exami nation of reactor cleaners and other groups of workers in whom AOL occurs. These groups should be surveyed periodically by use of hand roentgenograms and medical questionnaires. The form the latter might take has been discussed in the epidemiologi cal segment in this series. But we would emphasize that prevention of AOL also re quires the cooporation of supervision. This group should be alerted as to the possible significance of Raynaud's phenomenon in relation to AOL.
Upon the discovery of any case of AOL among workers at risk, such individuals should be removed from the job. X-ray films of the hand, back, and knees should be obtained. A medical history questionnaire, similar to those used in the epidemiological survey reported here, should also be pro cured. A medical evaluation for other causes
of Raynaud's phenomenon is in order. In view of the unpredictable course of AOL, it
1. Sueiu l, Drojmsn I, -Valeskai: Investigation of the diseases caused by vinyl chloride, jlfed Intern
15:967-978.1963. 2. Cordier JM, Ftevcz C, LeFcvre M*T, et al:
Acroosleoiysi* and akin lesions among workers en
gaged in cleaning reactors. Cali Med Travail 4:14-
10, 1906. 3. Chatclam A, Motilon F: A syndrome of arroos-
teolysis of occupational origin: Heretofore not iden
tified in France. J Radiol Klectr 46:277-260, 15*07. 4. Wilson RE, McCovmielc \VJ$, Tatum CF. et al:
Occupational acroosteolysis. JAMA 201:577-561,
1907. 5. Harris DK, Adams WGF: Acroosteolysis oc
curring in man engaged in tlse polymerization Of
vinyl chloride. Brit Med J 3:712-714.1907. 6. Benoit JI': Acroosteolysis of occupational ori
gin. thesis. Lyon, 19(56. 7. Hess EV. Schneider H. Roush G: Clinical
studies in occupational acroosteolysis: A new dis ease. Read bofore the 40lh meeting of the Central Society for ClinicAl Research, Chicago, 1967.
8. Zweiflcr AT, Cushing 0. Conway FT: The relationship between pulse volume and blood flow in the finger. Ancialngy 16:591-596.19*37.
9. Salndin TA, French Alt, Znrafoniti* CJ. et al: Ksophugenl motor abnormalities in scleroderma and related diseases. Amtr J Die Dit 2:522-535,3966.
10. Dallas I. Norriin BEC: The relation between calcium intake and roentgenologic osteoporosis. Amer J Clin Sutr 11:263-2(59. 1962.
11. Becker BC, Indik Hr. Beeuwkes AM: Dietary
Intake Methodnlociex: A Review, technical igport.
Ann Arbor. Mich, University of Michigan, l9iK), up 55-57.
Arch Environ Health--Vol 32, Jan 1271
APOOOOf934
LIBERTY MUTUAL INSURANCE COMPANY 1718 PEACHTREE ROAD, N.W. ATLANTA, GEORGIA 30302
1 1V
r / *--
*i
Itec^bw m 1973
Hr* A* HeHillan. Plant Kanager .Air Products Chemicals, Inc*
S715 P. O. Box 467 Pensacola, Florida 32502
ws ,o' /y">
\` /n
% t*i'A)
Bear Hr. HcMlltnt
On December 4, 1973* I visited your Pensacola Flant to review l'th 0/ nadical aspects of ycur plant safety and health prograa. /ifter * touring tht> plant, I sut with you, Hr* Odom, ilra* Pulaski, and $y'/ Hr* Calkins.
I viU not attempt to coaaent on the many positive aspects of your A,('
plant safety progr&a but will simply state that you appear to have a (m) very high quality program at your*location. All those interviewed J/ were obviously dedicated to improving the safety ana health of your 1 x employees.
As a result of ay visit, X would like to reeoaaiend the following!
1. Add pulaonary function testing (spirometry) to your preplacecient and periodic lusJical eurveillanco program.
Cpironutry is brconing increasingly accepted in industry as on3 tool to help monitor t-aployee health where irritant dusts or vapors are prgr-r.it. A review of your Workmen's Compensation, cases fron 9/3C772 to 9/30/73 revealed a total of seven cases of irritation to the rcr.piratory tract fron irritant fusts. Claims alleging aggravation of pre-exicting lung disease froa irritant custa or fuses are becoming iccreaeinrly coupon in industry today. Wa rocomecd that only tvo simple testa, th9 i'VC (forced Vital capacity) and l'i//i#o (forced expiratory voluae in cno tjcond) be used on the preplaceaeat evaluation and an nually cn all tuployeos. `fhcsw tests nru cir.ole, relatively inexpensive, and could be done in your own nzdical facility by the plant nurse* While not diagnostic, these t<53ts would bo a valuable) tool to the examining chysiciaa in monitoring the pulcanary health of your employees.
AP00001935