Document LpX3rdnyNQYr9dMMNqV0b3L7Q

KQPPERS COMPANY, INC. Engineering and.' Construction Division PROJECT AUTHORIZATION Date December 20, I960 Mr. E. B. Shuck, Attn. Mr. C. L. Kirkpatrick Dear Sir: Please be advised that the project now being prepared for Weirton Steel Company, Weirton, West Virginia has been assigned the following number and title: NO. -PiMu /2/- The work consists of engineering, procurement, construction, estimate, and drawings for installation of equipment for disposal of vapors f. rom CS'9' Column. " I"'" " Authorized by_ 1111 ....1 ! --!! ... I.-- Approved by j. a. Hartzell Copies to: E. -B. Shuck, Attn. C. L. Kirkpatrick E. B. Shuck, Attn. R. H. Young W. C. Rueckel, Attn. H. A. Denny J. W. Pinks E. J. Helm H. P. Clifton E. G. Smith . Mrs. E. Sadly C. F. Simmers .(2)' H. A. Groslck J. A. Hartzell J. S. Atwood J. D. Rice F. W. RyB T. J. Kukla G. L. Cox H. W. Maurice J. F. Rigatti E. K. Sandbach D. D. Hamilton (Coke Plants) E-76 Rev. l/ _____ V. C. Rueckel Vice President , ^ . L /_,), 7JsCl. ; J. M. Nelan V/ SPECIFICATIONS FOR ONE (1) FLARE STACK AND AUXILIARIES FOR THE DISPOSAL OF WASTE GASES FROM THE BENZOL PLANT FOR THE WEIRTON STEEL COMPANY WEIRTON, WEST VIRGINIA ALL INFORMATION HEREON IS THE PROPERTY OF HOPPERS COMPANY. INC. ENSINEERING AND CONSTRUCTION DIVISION AND IS CONFIDENTIAL AMO MUST NOT BE MADE PUBLIC OR COPIED UNLESS AUTHORIZED BY IT AND IS SUBJECT TO RETURN UPON DEMAND. CECEU8ER 23, 1900 BOB .VILSON b ASSOCIATES 1100 Cast '.,'arrington avenue Pittsburgh 10, Pennsylvania SUBJECT: PROJECT 1-6064 .VEIRTCN STEEL COMPANY VERTCW, ..EST VIRGINIA BLEEDER PIPE GENTLEMEN: PLEASE SUBMIT A QUOTATION ADVISING PRICE AND DELIVERY FOR FURNISHING, ERECTING, INSULATING AND HEATING APPROXIUATELY o50 FEET OF 4 INCH PIPE FOR CONDUCT INQ FORERUNNING COLUMN VENT GASES TO A FLARE HACK. THE PIPE lLL 3E .OHEOULE 40 CARBON i-TEEL SUPPORTED ON EXISTING PIPE RACKS ANC 3LEECER STEEL -'RACING, PURCHASER SHALL PROVIDE ANY NEW PIPE SUPPORTS. The insulation .vill oe such as to maintain the line temperature at a MINIMUM OF 120 F. The insulation will be covered with a waterproof composition JACKET HELD IN PLACE WITH TYPE J16 STAINLESS STEEL SANDS. THE LAST 100 FEET OF PIPE WILL CONSIST OF A VERTICAL RUN TO THE FLARE BURNER. THE INSULATION OF THE TOP 25 FEET WILL BE COVEREO WITH A TYPE 316 STAINLESS STEEL JACKET. THE HEATING METHOD IS TO BE ELECTRICAL BY THE IMPEDANCE UETHOO. THE LINE IS IN A HAZARDOUS AREA AND ALL ELECTRICAL EQUIPMENT SHALL BE EXPL08I ON-PROOF. THE QUANTITY OF HYDROCARBON VAPORS PASSING THROUGH THE LINE WILL 3E ABOUT 213 POUNCS PER HOUR. DI CCER C TO STATE THE POWER REQUIREMENTS FOR HEATING THE LINE. YOUR PROMPT ATTENTION IN SUBMITTING YOUR QUOTATION WILL BE APPRECIATED. ."LEASE ACKNOWLEDGE RECEIPT OF THIS LETTER BY IGNING AND RETURNING THE ATTACHED COPY. YOURS VERY TRULY, wNGINEER1NG b CONSTRUCT ION SECTION Dictated by: C. J. Lafon/cac H. C. NAMMCNO MANAGER - BRANCH 3 cs: H. A. Gsostcx K-3114 / V. Mnreix 8, 1961 Mr. V. C. Kopfr Coopeny, lac. General Offieea Pittsburgh 19, Paaneylvaaio Im Reply RefOr tot Plaid Syateso, Zac. Propoeal lo. 2204 Subject: Installation aad Seating odf Waato -'irton Stool Coapaay, Velrtoo, OOStlOMB] wo propose eovplet# fiold erection with the attach#* Sketch Bo. mm at Thirty-eight Tbouooad latloa if o cootrmat la reeel proposal inelades oil labor, associated thermal insolation lo. 220 at February 20, 1961. pip# ryston io accordance seditions" far the ($38,^05.00) vlthoet escmApril 10, 1961. This far piping and Propoonl schedules of drsviogs. start 1--ortlatoly aftor approval t aad complete la seven V7) This qaototlaa eappUsd by you tk the follevlng droving* aad apocifl eat loop Qmlai #1827 Plot Jinn Droving By-Predact Plant 38" Gao Bloodor Droving #8035-8432 By-Prodoct Float 36' Goo Bloodor Droving #1027-84136 1--nl Float CS Ooo Piping Droving Bov. 1 ByBrofaet Float 36" Goo Blonder Bor. 1 BgHhrodact Float Blendor Stock Stair Inc. lepertaeot Staadavd D-1002-5, doted March 20, 1995, Shoot# 1 aad 2 Inc. latter of February 27, 1961 Ine. Droving Bo. Pl-6o6b-l CSg Fapora Piappeal Syotaa 00 noted in the folloviag V. c. - Bnaeh 3 Sketch la* iA66, Rerlslsa A dwerlbe* configuration of the pip* 7*tea a* adopts Are* yoer drwlap. The construction under this quotation consists of elsstrlsmlly bested ply* intmrr--ntlnnt units furmlshsd *ad Installed by others* 2. Piping Xaeeptleas* Usual tan* are 900 annthly labor aai aataarlal* dsHvered, net 15th fallowing soztth, 10J& aat 30 dap* altar cceplstloa of erection* 7b* plpa system by this quotation 1* 1. Automatically unlstmla act law thaa the tor* differentials listed w Sketch *o. operated within th* voltage Halts stated* 2* To recover teaperature n> a cold e opcrmtlng teaperature after 3* 3as-tigiit, Isolated construction' of Design Data as listed an .this th* Halts Bsrlsloa A* h. Materials ire* fro* d< pletloa of erection. oae (1) year fro* Thank you for this opportualt; to aerre yen* Vary truly your*, PUUD STBTBB, IK. CXC/b secloser cet (2) 37. C. X. Collins, Vic* President worm MCT12AL SRCZrZCATIOl D-ID02-5 SZCZF7IQB JIB38 STSTIW, IK. ISQfCBAL #2204 UTS 6 Jtorcfc 1961 fbo fallovlag mxtftla-- apply to tbo Io|gw Coayny, las. JSn*lnarin* Dapartaaot Staadar* D-100B-5, <Ut*d Mtfeh 10, 1955t KOPPERS COMPANY, INC. Engineering and Construction Division Project & Technical Section 5/12/61 PLANT VISIT MEMORANDUM WEIRTON STEEL COMPANY WEIRTON, WEST VIRGINIA Project #1-6064 DATE: PLACE: PRESENT: May 11, 1961 Pittsburgh Coke and Chemical Company, Neville Island, Pa. Mr. Bill Sciss of Pittsburgh Coke and Chemical Company Messrs. T. A. Donehoo, R. O. Parker and B. F. Tatterson of Koppers Company, Inc. The purpose of the visit was to discuss the operation and maintenance of the Fluid Systems, Inc. line heating system similar to the one proposed for Project #1-6064 at Weirton Steel Company. Pittsburgh Coke and Chemical Company has two such line heating systems, one installed about 15 years ago for a naphthalene transfer line and one installed about 10 years ago for transferring pitch to storage. The total length of both lines is about 1800 feet. Mr.' Bill Sciss, Chief Electrician, kindly showed us the naphthalene transfer line and discussed the maintenance of the installation with their electrical department. Their report is that the system is essentially trouble free or as depend able as the source of electric power. They reported one call last year, and the investigation showed that the difficulty was caused by something else. Their system has no failure indicators, consequently, they have no warning of difficulty until there is a block in the line. They felt that a low temperature signal and alarm was desirable because of the infrequent service calls. Their systems maintain the pitch and naphthalene fluid from one pumping until the next. Their chief source of trouble is the improper weatherproofing of the line insulation and the leaking of naphthalene from valve stem packings on the insula tion. These conditions overload the heating system resulting in line blocks. BFT :mm cc: Mr. C. F. Simmers (11) Mr. J. A. Hartzell + T. A. Donehoo Mr. E. J. Helm B. F. Tatterson INTER-OFFICE CORRESPONDENCE KOPPERS COMPANY, INC. K4 'O: h. i. shosick LOCATION___________________________________ --fanuFUTfi on SPECIFICATIONS FROM: LOCATION__ OATS----------MAY ip, ipfil - Poo .F^r - Proposition vcirton steel compart VCIRTON, VCST VIRGINIA IE HAVE REVIEWED THE ATTACHES SUBJECT SPEC IFICAT I08 AMO OFFER THE FOLLOWIN8 COMMENTS IN REQARO TO PARAtRAPN #307, INSULATION FOR THE IMPEDANCE HEATEB PORTION OF THE CSg VAPOR LINE FROM THE NEW SEAL TANK TO TOC WEST 8AS BURNER RISER* A aPLASTIC SEATHERPROOF JACKET* IS SPECIFIED OVER THE 2* THICK CARET Temp insulation^ we have had no prior experience with seatherPROOFINS OF THIS SORT* VC SUSPECT THAT THIS JACKET WOULD BE PRONE TO TEAR, ESPECIALLY AT THOSE POINTS WHERE THE STAINLESS STEEL BANOS ARE APPLIED; THEREFORE BE RECOMMEND MORE COMMON WEATHERPROOF INS FOR THIS INSULATION SUCH AS ROOFIN8 FELT* ALSO WE NOTICE THAT NO RECOMMENDATION HAS SEEN MA9C FOR THE USE OF *THERMON*t AR IN0R8ANIC HEAT TRANSFER MATERIAL THAT IS COMMONLY BE I NS USED TO ASSURE MORE EFFICIENT HEAT TRANSFER BETWEEN TRACE AND PROCESS LINES* WE AOVISE THAT *THCRMON*, OR AM EQUIVALENT, SC USED FOR ANY LINE THAT IS TRACED* > d 1 * 4 *-h-' IK/LRD: JD ATTACH CC: UR* C* F* SIMMERS MR* d. A* NARTZELL MR* V* M* MOFFATT Mr* E. Preston MR* h* v* Fricxc mr* R* K* Matthews mr* d* 0, Rtcc MR* d* F, RI8ATTI V* KUENZt