Document Lp32gEgBLeKm3bv97Ex2ODZ43
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MAKING INSTRUCTIONS: BATCH UNIT
DV
PROCESSES
APPROVED BY
( ) KT- /8 /-U > :w k 9-22-76
M ( ) )CG 9-27-76"
( ) t > 4TW 9-30-76
U_____________ ( )
RE TYPED BY
CJH 2-8-00
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JIPMENT
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"KROLOR" y e l l o w me d iu m
203 fM_6o,j J992:0) WATER i n t o V-203.ser /hs>,T#7#tf
& ^ A 1CIGH IN DRUM & POUR IN
205 ' a l DUMP 1N .AND STIR5 MIN
LOT
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RECORD: START 1(30 tf?S l ... .... ;
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i.................. .--............
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USE N ACCT
LBS
CODE
LBS
jrJ && "
320 " ~~1F-d ..320"'"
48 x 50 YC-2-13 2450
ADJ TQ-3&-' M 200-G)
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jpp "fii imo u .o m t u iDu
M? /izr *-4ttsn oonA d o i iMrn w one
VHEN V-203 MTY. WASH COLOR THRU HOMG AT 1800-2000 PSI USING'
MUWUM WATER
.. , _________________ __ _' '
i
^-i
RECORD V-20S VOL *""
& ADJ TO 60" (2100 G)
-mSPECT HOMOG STRAINER & CLEAN IF NECESSARY
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ZfWM, AtfA
A&/7S&2/?
AtA-sSezrfr
.^
205 -
RUN 1011 {*51 ft G) WATER INTO SV, START AGITATOR~T~
*ro PUMP V-205 THRU HOMOG At 4000-5200 PSI INTO V- ^TO
s\r
RECORD: TIME START ii&t fitTOTAL MIN /%& ~
r
2
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, 3-WAV
|
VALVE WILL RECIRCULATE SLURRY . TO V-205
\> Ti WHEN V-205 MTY. RUN IN 5" (240 G) WATER AND PUMP THRU HOMOG
AT 4800-*5200 PSI `
! TM"'"
T"
X-. SP ^ 12 SP STEP 01 - SET FORMULA SELECTOlTtO POSITION U (V-243) OR--
&
In (v-244)
-
~ --~
c p u:L PRESS SV CAM RESET PB-SET 22TC lOUTO REMOTE"... : *----------- -------
pz:3 x:
(TEMPERATURE 1S SET AT 193-1 94f )
! ^4----------
RECORD LEVELS" AND SET RAW MATERIALS COUNTER h AS FOLLOWS:
w A. 11I G
4> - PRESET #1
" " '86"g 'AL
B. 13LGJ?.g% - PRESET i<6
135 GAL
1
V *jj~ SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
i
)5-A ~ T60------; 20-A 135
u-
y V
X S
'
'
L(
A
A.
B. r. n. f
3FC10 (N-27-D CONTROLLER^ IN MANUAL
0.83 GPM
3FC20 (N-27-D WATER) IN MANUAL LOCAL
^.20 GPM
3FR10 IN-P7-D/WATER RATIOl
. 0.64
Rf c .io (n -32-p c o n t r o l l e r 1 in ma n u a l ...............1.08 g pm
Af rpo (m-V^/w a t f r ) in ma n u a l i nra i , 4.47 GPM
. .27 ,, ..275 I, . 32-D i&4o
-
Ls \y
f : 8FC20 In -32-o ' w a t e r ) in r e mo t e O. RFR10 N-32-D/WATER RATIO)
0.03 ............
sv t. 46 OPERATOR STEP* PB
SP 1 RECORD LEVEL 2 LG_JL*__ t I. IF BELOW 35% FOLLOW SOLUTION____
&. CP V
MAKE-UP PROCEDURE FOR N-27-D ADJ T04o" (2470 G)Wn
>
4L
RECORD: pH / f) ,J*
L >0 ADJ TO 11.1 - 11.3 USING N-7-D DILUTED TO 5# ASSUME 50#
{'10 PARTS WATER TO 1 PART N-7-D)
. .M' 1 7-D IPSVHi
SIPHON INTO SV. RECORD pH_ /AJZ
1//'In OPERATOR STEP PB i REV.
' .....................................
1 J......... :
.... . .... ,
DU P0504 56860
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UUIPMENT
PACE 2 CG 01 CODE KY-787-D
e s t . w g t . 3490
LBS. USE LBS.
sv ' U- 22... SP STEP 06/39 - AFTER HEAT UP RECORD: pH
f 0,5-10.0)
SP L-
SWITCH 3FC20, 8FC10, 8FC20 fp AUTO
& Tgji OPERATOR STEP PB
CP v
SP STEP 10/43 - WHEN 3FC20. 8FC10, 0FC20 WATER FLOWS IN LIMITS
5
_.._ SWITCH FC10 TO AUTO
OPERATOR STEP PB
u .<26 SP STEP 11/4*1 - WHEN 3FC10, 3FC20 LLOWS IN L 1M1 i S , sWfICH
3FC2Q TO REMOTE
t *z2j L OPERATOR STEP PB DURING STRIKE. RECORD pH &. TIME AS FOLLOWS:
.SP STEP ...................... ........ .... . .. . ......( .
v -243/v ^44
phT
' r ang e
V.p iTA TIME
13/46 (30 MIN) 14/47 (60 MIN)
f, 7
9.0-10.0 9.0-10.0
Am t/'Ic
1S/4A (9 HRSV
W.%
9.0-10.0
,W
16/49 (2 HRS 2S MIN) H.t.C. 17/50 (3 HRS FINAL) 7,7
9.0-10,0 7.5:-.5
> 5*> A*n Am
NOTE:IF NOT AS SPECIFIED NOTIFY SUPERVISOR & NOTE IN LOG
IF FINAL PH IS ABOVE b.S, ADJ pH TO 7.5-0.') &
....--....... RECORD: pH
___________ASSUME 11% '..
N CODE
ACC LB
--
----------------
.. .
27-D
339 3T WHILE STRIKING. RUN 30" (234 G) WATER "INTO V-339
6 ** gar "ADD IN 7-8 MIN
.
9 'ADJ TO 49" (382 G) AT 80 - 100F
1 ~~ " m... " ^O-A
ar: STiRRMlN&RECORD^ (9.5-10.5}
#=
STIR IS MIN OR LONGER. TO DISSOLVE FOR SP STEP 26
n
RECORD VOL 4.C1 h & CALCULATE %> Gi " (VOL) X 0.78- * * <ST
J&s, SET PRESET #8 TO 2. rz-6 FROM S 34
3^2 ,,pn 3C. ADD 30" (360 G) WATER TO V-302 7 -- =rr ADD & STIR 2 MIN FOR S 41
"'
ASSUME
-rm-- - 7-0 80
243 V %-. SP STEP 17/50 - AFTER CHECKING pH, OPERATOR STEP PB
HS "SIFT IN 2 BAGS SP v- "4o SP STEP 23/S3 - RECORD pH
'K ,)f (3.7-4,2) '
""TOO
& 1^!-4t~' RUN IN N-7-D FROM S 37 IN 10-12 MIN & STIR 5 MIN CP w-izl. .RECORD.: PH... % V (9.0-9.5) & IF NECESSARY ADJ pH 9-0-9.5
8 &. RECORD: d H
ASSUME 11%
.(DILUTE 10.PARTS WATER TO 1 PART N-7-0)
ASSUME 50%~
^SIPHON N-7 INTO SV___________
!. ........... ................. ;
Ms " OPERATOR STEP PB
7Tn
7 ' ft Mia
' SP STEP 29/58' RECORD: fW A-> (9.0-10.0) r ImE
wf OPERATOR STEP PB
46 SP STEP 60 - BATCH COMPLETE
"
START
FINISH
TIMF
SP STEP TIME
SP STEP
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DUP050456861
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DU P05 0456862