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British Journal of Industrial Medicine 1991;48:275-278
A. 2`
Diurnal variation in peak expiratory flow rare among polyvinylchloride compounding workers 1 \
H S Lee, T P Ng, Y L Ng, W H Phoon
Abstract The diurnal variation in peak expiratory flow rate (PEFR) was studied in 24 mixers and 24 non-mixers in three polyvinylchloride (PVC) compounding plants and 24 non-PVC controls from a marine police workshop. The three groups (all men) were matched for age, race, and smoking. The mean respirable dust concentration (essentially PVC dust) was 1*6 mg/m3 for mixers and 0-4 mg/m3 for non mixers. The mean diurnal variation in PEFR of the mixers was 6-5%. This was significantly higher than the 4-8% for non-mixers and 4-3% for the non-PVC controls. Six mixers had a diurnal variation of more than 15% on at least one day compared with none among the other two groups. Twenty nine per cent of mixers complained of wheezing compared with 4% of non-mixers and none among non-PVC work ers. These differences were significant. Forced expiratory volume in one second (FEV,) for the mixers was 10% below the predicted values whereas that of non-PVC workers was 2% below predicted values. The study indicates a significant acute airway constriction from occupational exposure to PVC dust.
A case of occupational asthma due to unheated polyvinylchloride (PVC) resin dust has been re ported recently.1 Both obstructive and restrictive ventilatory impairment and a high prevalence of wheezing complaints have been reported among PVC fabrication workers.23 Abnormalities of lung function have also been reported in surveys of other workers exposed to PVC dust.4 5
We studied the diurnal variation in the peak expiratory flow rate (PEFR) in a group of PVC compounding workers and in a control group. Our
Department of Industrial Health, Ministry of Labour, MOL Building, 18 Havelock Road, Singa pore 0105 H S Lee, WH Phoon Department of Community, Occupational, and Family Medicine, National University of Singapore, Singapore T P Ng, Y L Ng
aim was to determine whether PVC compounding workers have increased diurnal variation in PEFR suggesting exposure to a potential bronchoactive agent.
Materials and Methods
MANUFACTURING PROCESS
The study was conducted in three PVC compound ing factories. Polyvinylchloride pellets were produced by mixing together PVC resin powder with other additives such as plasticisers (for example di-octylphthalate), stabilisers (for example, lead sulphate), fillers (for example, calcium carbonate), and pigments. Azodicarbonamide (a blowing agent) was not used in the three factories. The bulk of the raw material was the PVC resin powder constituting more than 90% by weight of the mixture. The mixture was then blended and heated up to 170*C and extruded as pellets.
The most visibly dusty job was that of the mixers who had to open bags of dry powdered materials and tip them into hoppers. This was carried out on raised platforms (about 8-10 m high). Temperatures in the hoppers were around 135*C, the result of frictional heat from blending. The hoppers were equipped with local exhaust ventilation.
Heating and extrusion took place at the floor level. The extruded pellets were collected and packed by the packers who were exposed to a relatively low level of dust. Other less exposed workers were forklift drivers, storemen, mechanics, fitters, electricians, material testers, cleaners etc.
STUDY POPULATION
A total of 72 male workers were studied, consisting of 24 mixers, 24 low exposure non-mixers, and 24 nonPVC controls. All mixers in the three factories were invited to participate in the study. The 24 mixers represent 80% of all mixers. The low exposure PVC workers and the non-PVC controls were matched with the mixers for age (five years), race, and smoking state. The low exposure PVC workers were for example, forklift drivers, storemen, maintenance staff, and material testers from the same three PVC factories. The non-PVC controls were mechanics and maintenance stafffrom a marine police workshop with no exposure to PVC dust or any known asthma inducing agents.
ucc 110729
276 Lee, Ng, Ng, Phoon
PEFR RECORDING
Each participant was given a mini-Wright peak flow meter and instructed in its correct use. He was asked to perform three blows after maximal inspiration on each occasion and to record the results on a form. The highest of the three readings was taken. Six daily recordings (every three hours) during the waking hours were made for one week (six working days and one day off). Recording started on a Monday and were made both at the workplace and at home.
The diurnal variation in PEFR was calculated as the difference between the highest and lowest PEFR values as a percentage of the highest PEFR on each day. For each worker the mean diurnal variation for the one week period was calculated.
PULMONARY FUNCTION
Forced expiratory volume in one second (FEV,) and forced vital capacity (FVC) were performed on a dry wedge spirometer (Vitalograph) on Monday morn ings when workers began their shifts. The spirometer was calibrated before use. The best FEV, and best FVC were taken from three technically satisfactory forced expiratory manoeuvres where the best two recordings were within 5% of each other. All values were corrected to body temperature and pressure saturation. Height (to the nearest centimetre) was measured without shoes. Predicted normal values for FEV, and FVC were calculated based on regression equations developed by Zee6 for local Chinese and Malay men.
RESPIRATORY QUESTIONNAIRE
Each subject was interviewed by a trained field investigator using a structured questionnaire. Data were obtained on pulmonary symptoms, personal biodata, detailed work history including previous employment, past medical history, atopy, and smok ing habits.
ENVIRONMENTAL ASSESSMENT
A total of 45 personal breathing zone samples of respirable PVC dust were collected over two to four hours on cellulose ester membrane filters of 37 mm diameter and 8 0 pm pore size using SKC personal dust sampling equipment at flow rates of 2-0 1/minute, Twenty one samples were taken from mixers and 24 samples from less exposed workers (non-mixers).
A total of eight static samples of air were collected for analysis of hydrogen chloride (HC1) and vinyl chloride monomer (VCM) (four each). Sampling was taken from four points: one near the mixer (on the platform), two near the extruder (floor level), and one outside the factory (ambient air). Sampling duration was three hours. For HC1 sampling, air was drawn through an impinger at 1 1/min. Air was drawn through a charcoal tube at 80 ml/min for VCM
sampling. Analysis was by liquid chromatography for HC1 and by gas chromatography for VCM.
STATISTICAL ANALYSIS
Statistical methods to compare exposed workers and controls were analysis of variance (F test), t test for independent quantitative variables, f test, and Fisher's exact test.
Results
ENVIRONMENTAL ASSESSMENT
Respirable dust concentrations for mixers (21 sam ples) ranged from 0-2 to 2 9 mg/m3 with a mean of 1-6 mg/m3. Respirable dust concentration for nonmixers (24 samples) ranged from 0-1 to 1-0 mg/m3 with a mean of 0-4 mg/m3.
Hydrogen chloride and VCM were not detected in any of the eight samples taken (detection limit = 0 03 mg/m3 for both HC1 and VCM).
STUDY POPULATION
Among the 72 subjects, 33-3% were Malays and the rest Chinese. Fifty four per cent were smokers (including 17% ex-smokers). Tables 1-3 summarise personal data, prevalence of respiratory symptoms, and results oflung function tests and PEFR monitor ing of these subjects. Non-PVC subjects were taller than those in the other groups. Although they
Table 1 Characteristics ofstudy population
High exposure
mixers (n = 24)
Age 38 0 (8-4)
Exposure duration
to PVC (y)
11-1(5-7)
Height (cm)
165-8 (5-8)
Cigarette-years 150 1 (258-0)
FEV, (1)
2 8 (0-5)
FVC (1)
3-2 (0-5)
Data are given as mean (SD). *p < 0 05 (ANOVA).
Low exposure non-mixers (n = 24)
36-8 (8-1)
13-0(5 8) 166-0(7-0) 165-2 (208-7)
3-0 (0-6) 3-4 (0 7)
1 ia
, 11
Non-PVC workers
36-3 (8-17
__ 170-5(5 7)* 186 7 (281-1)
33(0-5) 3 7 (0-6)
Table 2 Prevalence of symptoms
' High exposure Low exposure
mixers
non-mixers
(n - 24)
(n 24)
Non-PVC markers (n = 24)
Cough Phlegm Rhinitis Eye irritation Breathlessness Wheeie
4(16-7)
6 (25-0) 5 (20-8) 4(16-7)
3(12-5) 7 (29 2)*
2 (8-3) 4(16-7) 7(29-2) 1 (4-2) 2(8-3) 1 (4-2)
2(8 3)
1 (4-2) 5 (20-8)
1 (4-2) 1(4 2) 0(0)
Data are given as number (%) with positive symptoms. *p = 0 002 (j3 test); p = 0-005 compared with uon-PVC controls
(Fisher's test); p - 0 02 compared with low exposure non-mixers (Fisher's test).
ucc 110730
Ng, Mg, Phoon
I chromatography ty for VCM.
>osed workers and (F test), t test for
mixers (21 sam5 with a mean of itration for non3-1 to 10 mg/m3
ere not detected (detection limit :M).
: Malays and the t were smokers s 1-3 summarise itory symptoms, PEFR monitor>jects were taller
ough they
ion
ure Non-PVC s workers
<n - 24)
) 36-3 (8-1)
) ) 170-5 (5-7)* '?) 186-7(281-1) ) 3-3 (0-5) ) 3-7 (0-6)
re Non-PVC toorken (n = 24)
2(8 3) 1 (4 2) 5 (20-8) 1 (4 2) 1 <4 2) 0(0)
ptoms, non-PVC controls posure non-mixers
t i
Diumai variation in peak expiratory flow rate among polyvinylchloride compounding workers
277
Table 3 Results of lungfunction and PEFR __ __ ________________________________
High exposure Low exposure
tmxers
non-mixers
(n = 24)
(n - 24)
Non-PVC workers (n = 24)
% Predicted FEV, % Predicted FVC FEV./FVC (%) DV PEFR (Vo)
90-4(10-8)* 90-9 (12-5) 86 5(6-1)
6 5 (4-2)**
94 2(13-7) 93-4(12-6)
87-1(4-6) 4 8 (2-3)
97-6(10-9) 96-9(10-9) 87 4(5-6)
4-3 (2 3)
Data are given as mean (SD). *p = 0 03 compared with non-PVC controls (t test).
**p - 0 03 compared with non-PVC controls (r test); p - 0 05 compared with low exposure non-mixers (t test).
smoked more, this was not statistically significant (table 1). More mixers complained of wheeze than did other subjects. No significant difference was found in the prevalence of other symptoms (table 2). The FEV, of the mixers was 10% below the predic ted values whereas that of the non-PVC subjects was 2% below the predicted values (p = 0-03). The mean diurnal variation in PEFR of the mixers of 6-5% was higher than either of the other control groups (table 3). Six mixers had a diurnal variation of greater than 15% on at least one day compared with none among the other groups (p = 0 01, Fisher's test). The highest diurnal variation in a day was 23-9% in a mixer.
Discussion
Diurnal variation has been studied in workers exposed to grain dust7 and tobacco dust.' It has been shown that age and smoking were significantlycorrelated in a positive fashion with diumal variation in PEFR. The mixers in our study had a higher diumal variation in their PEFR compared with both low exposure and non-PVC controls matched for age, smoking state, and race.
The diumal variation in PEFR among PVC work ers has not been investigated in any previous study. The median diumal variation in PEFR of grain elevator workers was 5-9%.7 This is slightly higher than the median diumal variation in PEFR of 4-8% for PVC mixers. The method for calculating diumal variation in PEFR, however, for the grain elevator workers was different and resulted in a higher diumal variation. The diumal variation in PEFR was cal culated as the difference between the highest and lowest PEFR values as a percentage of the mean PEFR on each day. In our case we expressed the difference as a percentage of the maximum PEFR on each day. Furthermore, the grain elevator workers were older (median age = 44 years) and had higher prevalence of smoking (81% were smokers).
The mean diumal variation in PEFR in a group of tobacco workers was 14-4% and for their controls, it was 9-5% .* This is much higher than that seen in our subjects although method of calculating diumal
variation in PEFR was similar to ours. Their subjects were mainly women, however, and older (mean age = 43 years). The prevalence of smoking was 43-8%. Also only four PEFR recordings were taken each day.
The higher prevalence ofwheezing complaints and reduced FEV! (below predicted values) among mix ers compared with non-PVC controls provide fur ther evidence that mixers in the PVC compounding industry may be exposed to a bronchoactive agent. We did not detect any overt cases of occupational asthma. This is however, not unexpected in a cross sectional study since we are likely to be studying a survivor population. We have recently completed a similar study of polyurethane foam operators exposed to toluene diisocyanate (TDI) (not yet published). No overt cases of occupational asthma were detected in this group of workers exposed to a known asthma inducing agent, TDI.
Possible asthma inducing agents in the PVC compounding industry include PVC dust, additives, and PVC decomposition products (for example HC1, VCM). Among the additives, only azodicarbonamide is known to cause asthma but azodicarbonamide was not used in the three plants surveyed. So far dioctylphthalate (DOP) and other phthalate esters have not been identified as asthma inducing.10 Furthermore, the DOP was in liquid form. Other additives such as stabilisers (for example, lead, barium, cadmium, and zinc salts) are not likely to cause asthma. Polyvinyl
chloride is thermally stable at temperatures below 225'C." Above 225*C, PVC will degrade, releasing first HC1 and then, above 300C, carbon monoxide, carbon dioxide, benzene, and VCM. Above 600"C small amounts of phosgene and chlorine are formed. Under normal operating conditions, temperatures do not exceed 170"C. At the mixing station, tem peratures do not exceed 135C. Hydrogen chloride and VCM were not detected in the vicinity of the mixer or the extruder.
The bulk of the dust is PVC. That unheated PVC dust can induce asthma has been shown by a positive challenge test.1 Our study provides further evidence of a significant effect of variable acute airway con striction from exposure to PVC dust.
1 Lee HS, Yep J, Wing YT, Lee CS, Ten KT, Poh SC. Occupational asthma due to unheated polyvinylchloride resin dust. Br J Ind Med 1989;46:820-2.
2 Ernst P, De Guire L, Armstrong B, Theriault G. Obstructive and restrictive ventilatory impairment in polyvinylchloride fabrication'workers. Am J Ind Med 1988;14:273-9,
3 Baser M, Tockman MS, Kennedy TP. Pulmonary function and respiratory symptoms in polyvinylchloride fabrication workers. Am Rev Respir Dis 1985;131:203-8.
4 Soutar CA, Copland LH, Thomley PE* Ottery J, Adams WGF, Bennet B. Epidemiological study of respiratory disease in workers exposed to polyvinylchloride dust. Thorax 1980;35:644-52.
5 Soutar CA, Gould S. Clinical studies of workers exposed to - polyvinylchloride dust. Thorax 1983;38:834-9.
6 Zee KO. Ventilatory function in normal industrial workers in
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278 Lee, Ng, Ng, Phtxm
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gress of Medicine, the Academy of Medicine, Singapore, 1977:587-95.
7 Revsbech P, Anderson G. Diurnal variation in peak expiratory flow rate among gram elevator workers. Br J Ind Med 1989;46:566-9.
8 Lander F, Gravesen S. Respiratory disorders among tobacco workers. Br J Ind Med 1988;45:500-2.
9 Slovak AJM. Occupational asthma caused by a plastics blowing
agent, azodicarbonamide. Thorax 1981;36:906-9. 10 Nielsen J, Akesson B, Skerfvuig S. Phthalate ester exposure. Air
levels and health ofworkers processing polyvinylchloride. Am Ind Hyg Assoc J 1985;46:643-7. 11 Froneberg B, Johnson PL, Zandrigan PJ. Respiratory illness caused by overheating of polyvinylchloride. Br J ind Med 198239:239--43.
Accepted 1 October 1990
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1 International Steering Committee of Medical Editors. Uniform requirements for manuscript* submitted to biomedical journals. Br MtdJ 1979;1:532-5.
2 Soter NA, Wasserman SI, Austen KF. Cold urticaria: release into the circulation of histamine and eosino-phil chemotactic factor of anaphylaxis during cold challenge. N Engl J Med 1976;294:687-90.
3 Weinstein L, Swartz MN. Pathogenic properties ofinvading micro-organisms. In: Sodeman WA Jr, Sodeman WA, eds. Pathologicphysiology: mechanisms ofdisease, Philadel phia: W B Saunders, 1974:457-72.
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