Document LbRkb3b84Roq6xbrQ0ZEBRQ

FROV E. E. RUMBERGER PITTSBURGH OFFICE TO LOCATION MGRS. - DOMESTIC & CARIBBEAN LOCATION MGRS. - SUBSIDIARIES & ALLIED PRODUCTS 1979 August 27 RE: ASBESTOS The attached memorandum on the status of Alcoa's asbestos replacement program was recently released to all location Industrial Hygienists. Because of the impact of asbestos use on each of our locations, I felt it important that you be aware of this information. Works Safety, Environmental, and Purchasing Managers are included in the distribution of this letter. The asbestos problem, from a health hazard and governmental regulation standpoint, has not diminished in the least. In fact, implications are that asbestos control regulations will become even more stringent in the future. For these reasons, we are currently stepping up our coordination of this program to find substitute materials wherever possible. The corporate Industrial Hygiene staff will monitor feedback on the testing of replacement materials and maintain the continuity of the program. Technical expertise on asbestos substitutes will be provided by each of the following personnel in the areas indicated: H. G. Sakoian (Pgh.-Ind. Hygiene) -- Overall Coordinator M. J. Caprio (Pqh. Office-Purchasing) -- General Insulation; Molten Metal Marinite J. M. McCollum (Pqh. Office-Mechanical -- Potroom Replacements Engineering) D. St. Jacques (ATC-Safety) -- Personal Protective Equipment Please distribute'this information to other appropriate personnel on'your staff as you see fit. E. E. RUMBERGER EER/eds Attachment Distribution: See Page 2 on Reverse Side o ALCOA APC003426 1979 August 27 Page 2 Distribution: Safety Mgrs. - Domestic & Caribbean Safety Mgrs. - Subsidiaries & Allied Products Purchasing Agents J. H. Sloane - Pgh. K. W. Perry - Pgh. R. W. Wrenn - Pgh. G. T. Holmes - Pgh. T. W. Callahan - ATC T. J. Sherman - Pgh. L. C. Drapela - Pgh. R. N. Sater - Pgh. F. J. McGrath - Pgh. R. C. McCormack - Pgh. T. I. Stephenson - Pgh. G. F. Leymeister - Pgh. _______ W/0 Attachment Industrial Hygiene Newsletter Environmental Managers E. L. Rooy - Pgh. J. Z. Nelson - Pgh. G. F. Stephens - Pgh. D. D. McGregor - Pgh. R. L. Graves - Pgh. M. J. Caprio - Pgh. J. M. McCollum - Pgh. R. G. Labar - ATC D. St . Jacques - ATC J. E. Hines - ATC APC 003427 FROM HAIG G. SAKOIAN PITTSBURGH OFFICE TO ME MORA N D U M 1979 July 30 RE: ASBESTOS SUBSTITUTION Attached is a summation of asbestos materials currently in use at Alcoa locations. Included in the listing are: The material and its use The number of plants using the material - Whether or not there is a potential for employee exposure Potential replacements, if available -- and manufacturers (Page 10) Much effort has been extended to reduce and eliminate asbestos uses in most locations. However, as can be seen by this report, many uses still exist. Because the continued use of asbestos products may result in unnecessary health hazards and concerns to our employees, as well as additional costs to Alcoa to comply with specific provisions of the OSHA Standard, we believe it is in Alcoa's best interest to continue eliminating the use of asbestos products wherever possible. This does not mean that all existing asbestos should be removed immediately which, as in the case of sprayed-on insulation, could create i...necessary exposure potentials. Rather, a systematic effort should be made to discontinue uses, when feasible and practical, by substitution or elimination. By creating this listing and maintaining frequent updating via feedback from all locations, each plant can be provided with the information necessary to attain this goal. Mr. J. M. McCollum, Pittsburgh Office Mechanical Engineering, has been coordinating such an effort for asbestos replacements in potrooms. A list illustrating Alcoa's experience with potroom replacements is shown on Pages 7, 8, and 9. It is hoped that this type of registry will be extended to cover all asbestos uses for all locations. To achieve this, it is asked that each location copy this office on all efforts made towards asbestos replacement... whether positive or negative. This information will then be disseminated to all locations on a periodic basis so that each plant can profit from the experience of the others in the Company. Any questions, comments, or additions to the attached would be appreciated. HAIG G. SAKOIAN HGS/eds Attachments Distribution: See Page 2 0 ALCOA APC 003428 M411 MEMORANDUM 1979 July 30 Page 2 Distribution: Industrial Hygiene R. G. Labar N. Kloap R. C. Hinkle R. Karstensen J Rob M. J. Caprio J. M. McCollum J. Z. Nelson E. L Rooy G. F. Stephens D. D. 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MEADE 9 - LAFAYETTE 10 - LANCASTER 11 - LEBANON 12 _ MARSHALL (ACPC) 13 - MASSENA 14 - MOBILE 15 - NORTHWEST ALLOYS 16 -- PT. COMFORT 17 - REA MAGNET WIRE 18 - RICHMOND, INDIAN, 19 - ROCKDALE 20 - TENNESSEE 21 - TIFTON 22 - VANCOUVER 23 - VERNON 24 - WARRICK ARC 003436 f1N*.1 j b ! ^--4 ipHHH ^44W<03-TJ)J 00Oo' J3 4>f00l-4 CO 443 (A s4(--3rAJ>' 4<4n c U0 404 a>0ua) a * g C3L 4J CO T3 44=4 -H Cg08 '*oC(H8 oJ420j HOc' 4J (A 40J) p4>H4i *4U4 CO Eh ^aH i-iHs u 44 (A HC 44 O' J3ckh U -O J 44 44 4C4O 4C4O 43 404 4O4 fH fH 1uH8 *uH 44 44 fl gg T> 3 >H *>H 00 CO DC 4OcH4' CO Eh Ck>OuO 44 0a ipbni* k IH0 -O j 44 44 4C4O 4C4O 43 43 EOh EOh ppHH s (0HA co A3 4k0s0 u3 iH pH H IH 44 4CC43O -4CH30 50C -cH3o . g 44=4 iH 433 k c 0 >k. ffHH L0-i *4H4 404 S 4tko0 iC0>kO -f3tCHHo -4ytHo4 a0 0 2 co: (A p<HU .Q ED O 4HJ pH V3H C1O0 o o3CO e3 . 4CH4J CHO *4gH4 CL O iINn IbN1 C 0 IiIbNNn1 C 0 4oC4 -HOc'' 4C4O 434 <n 44 44C434O 44 <4>H4, 44C443O c o> (A 4J (A ~O03 44C>44Of---4HhEH4 Cax O' k O OC -CH k- 404 hC3L iHgkH V44k3H34 --4CH4O a 44 C3 -CH 434 4434 44 CO CO 4O4 'O00O' J4 J3 44 443 CO Eh 43 43 kck 43 EOh E0h U3 E0h C CO 4C0O 43 O -OH' 0 44 aO 0 j Uw3 w D o cj Eoc-- 'CV* 44O34 40 oH k c CO 2c k 2 CO <ad) C/3 at h g U uae o >l- H bI g u ffHH C/3 44 ' b0 404 4c0H4 ffHl pH C3O T3 MC k U CcO CcO <0 CO rr~ 4<4U X CO rs a> jt i ii I Uua pH 4b0I4) H >H beI -HC k U fl 44 k bO 4k34 4k34 C 40H4 fHfl CkO Ca3/3 C3O Mc (<c00 CCcOO (Cc0O cH TCQ3 4uH0 2kk 4O4 c CiQ U Mc 44 CO CO iQH) CO J:T (0 k CO H a> h-h 4oCH4O U a 11 b -bH -OH k 4>03 4>03 fl I to jQ H Eh <8 tr <o b I 44 40 b (8 IB -H O O' C 44 ro a) a) 18 H O I g g g 33 kK) k>i K IB 18 C/3 C/3 b 4c0H4 fHa MC3cO k U>O 44 bO fCcHoO O' k0 C-: IiNn r~ i VaC. 4Xd4) 18 c=O*io CCcOO rCcoO cCO -Hc -Hc CO CO '0O3 TCr3Qo 4VH0 40 *OH kk kk 22 00 ro 44 >0 -HOc' QccVo k C3 to Ofkl H4f3to4l Ji JPfH H I I I in *1 n IroN- 44 f-t l l Ul H b b ag 014 b >4 bI g a)_ <_u -4H4 -4H4 g >4 *ko EI-i O l0eu-eH e-H 44 0 18 O in1 CD UK a (>84 k 18 b1>44 CD 44 C 0 u 4cHO4' C fkl U >1 4fHf0l *4OpJH i-AHS C9O wc fl 2 APC 003436 r 0 CO 0) pH pH Tc3 > ID X3 >1 Cu pH <0 ID X ID 0 -Q CO ? 4J e 3 4J T3 CO s C >C it3c >c4 0 fl u QJ 4! 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Ceramic Fiber Products ASBESTOS REPLACEMENT MANUFACTURERS SUPPLIER Newtex Industries, Railroad Ave. P.O. Box 25 Victor, NY 14564 Inc. Pyrotek Incorporated East 9601 Montgomery Ave. Spokane, HA 99206 - or Box 77 - R.D. #1 Claremont Rd. Carlisle, PA 17013 - or Santa Fe Springs, CA HITCO Division of Armco Steel Middletown, OH 45042 Amatex 1032 Stanbridge St. Norristown, PA 19404 The Carborundum Company Insulation Division P.O. Box 808 Niagara Falls, NY 14302 Penn Compression Moulding, Inc. Burton Street Pittsburgh, PA 15218 Kaowool Babcock & Wilcox Cem-Fil Corporation Two International Plaza Drive Nashville, TN 37217 Keller Glove Mfg. Co. Plumsteadville, PA 18949 Page 10 TELEPHONE 716/924-9135 509/926-6211 717/249-2075 215/277-6100 716/278-6221 412/351-4004 615/361-4664 215/766-8818 PF!V I , |jy HAIG G. SAKOIAN 1979 July 20/eds ^^003439 ASBESTOS REPLACEMENT SUMMARY -- BY USE 4480aea4V30u44)) <o44- C 344a11 3 C(o0 H44C^19 4e411 0 Pm HpuHMUZ5 8p4 X(84 X4(<440U4409)) 4Xe4oCVaH1O1i 4e14 *4448U34)) 83u C4U3)* fX4pCV>3H4344Osi X40310 zXHo A44c4X441)- 8 e*v Xe u4383 88X 4Xe*4i 86 80Veuu30 AfAO3H *44>V88V8U011%-i Xu8 *4 a833 *4OV88a333i A488888O1 O8 488V3t A4883 <8888V8344i *8040 H*O3 A <44 8 UU888 88U 8U8 6 <88886U344 hXc039 4O >48_e33 404 09 XwUu0 u 3 4) 43 *888U3Vee34* A8N8Ue88a8H *3 XXO3 ouzz H^ee44 e83 *U8833 XX88V 4O33 HXO3 4O4 u 8 3 X8 3 88 <V044i AO83 3e8 H48Xca884 8 HX48 83 8 8Vi 8 4V84i 3X8ei1ou8 4888>8e4 -uHoz 8Oa83X oz hoi 8U 3o cB <o8c44 XC8888 AX88Vi 38e 44 c8n3 8 X4>884 380 H 88O88fA844 X83888 XX*884 3M4u8UX34 CM X880e88V0i AX88U 34eC888a34T 4eV84 u a80ev0 388Uo8c 11 43 888e8 4448880eH|4440 3 844 3X>> fa48V044<. 38C OO3 ^e8V8H4i 8 8eH 484 uco 0oboOmA H 4o4 a3 e8X8V 48W34 Va88i. 4884 8U w84 a Ca3/9 <A <n 8 e>H aXi X38e0 =11 ew ACOaoh3hi uSV 4J JCa1O* hi r0a3). 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M H Z Cd H 4O4 c 0 C 5 o d 0 yd d h u 0 0 44 0 -O 0 404 e 0 3X w 0< 00 3 V -O 0 yy 0 >. <0 -H V 0> a O M N y b yy i a ri <d 0 44 0e0 404 y0y 44 8 *d e 0 >s 404 H CU e X 0 434 yH V m x V me0 -4 d la yy du 00 00 44 0 b 0 0 yy 0 0 e ^ 0 yy X b 0 cm y4y4 0 yy w< VM 3 yy 0 e X yH O 0 X O Bu py d 3 X44 e H s a. <04 -C O <M *4 deb 0 c e b b 3 H V4 O V 3 m a 00*4 3 Q. a 0 0 b 0 44 9 8 A e yy 0 3 404 e 8 a CM 0 b 0 X 8 3 *Z m M404 yc OeH -A0H w 44 (8 06 CO 3 -cM CD *g a ^MC 30) IO CJ a od d 0 44 <*>4 44 *s u 0 a 44 0) > cco o -d ft* fH CO CJ ft- X 0 0b0U1 AFC 003441 k V- 0 sl eC00olc -w C 0) 0U 0 CU0l 0e 4otXJ x00X * n V0oiJ) Xvo6uSi0 00 X00 mC9i 69 0 a 0 *V0009i X m00X mVXi V0i i X<oB-> i *uO06x V000ai vi hXom39b x<W009 u1 v0Hi e XV0i LX 060 Vi e xm ^aC0XL XH0 mV0Xi mei U X8 V0i X0 u0 V0eV0ii H V0i 0B e V0i O E 0 *9 0 90 --X1 ^ioX 6 Vi V00i 0 g1rt ^-09 X0 0S f6Xe0 o0EB Vi 0 r(0owX Vi VOi m4OeoaaUXJ)hU*pCuiCa9 0 L0Vxi e V0i 0o1 i4sRO*X 9 0e u tl *9 e0 0 i-i e 0H M Uai K O 4) O .U <8 -H . y .o u i-i jo s a e -hc o> .e a v * b o x hi x bi a a <-) u X X X aXt *utbi a bb8 }hHi lloub v-ixuV bboi xH bv-i ao V 1 U Lox Cl 1 V00i V0i HV0el00xi 0Q V0ei Xvoi Cu X0000 <e X000Voi o H0 XV0i L0V0xi e06*9H0 *c09 O O. 000 0i Voi we Lx pg -X 00O0 e0 * 0 Veo*xi X0 00 -0 X v0i 0 9Vi o0Oa O0. x0X xVXi V0i 0 Xvi ^^00Xx OVi U0 Vi f>ixH >4 LOX C3 4J 0 uLt 06oE c o0 xH mH > V0J emi Vi <s 0 UVoii 0C9L o 09 *X00X *x ^X v0i X0 e V0i 0>0 9 0 X vOi v0ia 00 0>0 x0X Vi fO09O9ci. x0X X 0 0V9i CO Vi X0009 0 ax a as fH ffl -H T031 <H eo n b OCB H 001 0 xX X H I 3 *X Vi 0 ba Uoi uU u * a oi y -he <ms we ut e oi o irsbyb s. aa at3oi *52 g at asuo ^Xm400XJL X X oo BH 60 C9/3 00 V0i V0>i e x00 ^0X 00CLHa ^0>X XC0u9L Vei v0-HX aa90 V>i0 Vi e 0 xCXL c9r 0 C09 0 00e9 0Vi 0 e0 oo 0e9 60 eH X00a aaB9 vi v0X C CL H0 >i ax xX0 H*09 Vi C9 0 X0 *009 X0 X0 0 *-9x Vi 9 a9 x0 "0C9 0w 0V* V9i L00-i 9 e SE Xx4XJ 9 yH 4) U bb hbbI tai Ut y -b B B aaaao a y <-) e y a -uh ba oy> u oi a hi a y y e ai *h y bs ab hti a bhi m 3 E b -8 Vi 0 O60 SB Xoua Vhx CH meX x<V0B<X-ii V09i V00Vii eo o w e-h aa x .ooi oi xu a x ^ -H u X m cs mx o\ ccss .. O <0 <N B* a on blTJ Tl >1 a 00 H 4J 0) iH I" o> a huhh a >m b w 3 y b-t hi t 0b 4 y a oo a tttt to u a lb 01 - .> tb o hi 00 XX0) B3 H lb ay >bH a a oi 1-g ao x 0 000 0 00 hi a 2 000 bxbb h Xa0CH0 0t1 oy o *c9 Xvi N *h03)i hi B41 hOai H0 hi -i h01*i . 5yo a BOX b-egS o>i 01 b0 bo X--5 ao yx Ba sa ohi <o 3aw 3 a 0a 0x1 hi O f-4 ^u0 -'"n xa s *o Ma 0u *X m0aw*^X O hi Bs 'S h0) aO X <H s01 aK u3 ab ve0 o 0u 0 00 01 to X ax * Number o f p la n ts u sin g m a te ria l BV 0B0 O 3 0 LiL- fX 60 0e Vi ^ 0X e0 00 o a. 0 CL meX I Ma C00u APC 009442 I 0o0oUcr 0c0 0) 00 uo c CM 0 X0 *9 X 0) 44 09 9U0 OX 0 CM 44 Xg 00 44 X 0 0X e A'vl-*pH9 09 co xX0 0> 0 Xu e H u-^O1 23 X0 0 0 U0 u9 0. 44 *e99 0 CM NS 0X a. 40J 0 x VX Ij n 00 4004 Xo < 00 X9 C/3 e X0 44 g0 00o c X0 404 X0 -x X 4o4 XU : 'ng HO z w 044 X x ft. 44 0w ft. X ft. 0 X O0b 00 o0 00 X44 09 C X c0 g /N e 0X X 44 44 0 0 00 u e 9 O 000 0 o W 0 B9c 0 44 G x 0 o X O 44 *9 e M p0H pE X 00 00 G X 0 0 e X C09 90H X X0 404 U OX 0 0 00 o cm g OCX CU 0a uo pH| < 0 poH ax n0 a o 0 44 0 44 44 0 00 X X0 *9 G 0 X00 X H 0 44 08 0 o 44 44 X 0 3 x0 X 0 U 0 CM 0099 0 X O 0 0 44 0 X 000 U0 X X 0CM 0 U0 X X*9 Og 0 X a 0 > 0 >*h 44 0 X pH >N J0= MX 4a4 x404 0 a 44 40 3 OM fr* a 44 M 0 M 4J i0 "0) ia9 X 0> cco e 44 o0 eX M 00 00 x4) m 0U pH a 0 u B0 xM0aa1 0 CM o rs. 0) Oa a4H1 44 oc pH X >H Bs ua ac pH a X "H Oue 0 0> X X 404 o M >c a 0a o u 00 0 Xu00C *9 X X 0 H X X O9 W u 0 0 0 * pH 44 u0 M PH r* 00 00 0 XX XXaW9 pXH >e0 oZ c00 X X0ei aa-o> pH * cin N * w0 0> S30 XH0 pH 0 CM a e9 xa9 p0H *09 404 X 5 44 44* pH X pH X0 X 0 u a pH X 0 xe H pH HX CM 09 44 00 *4 44 X9 CM 0 00 OU9 0 0 W CM 44 -O 0 O 06 59 44 00 a *9 0 U 44 0a >s pH 4e04 pocHo . 404 3 0 404 Xa 0 404 X 0000 4O) ab mi N *09 09 0a >t 44 0 0 u X00 X00 X Xo ft. 00 00 CM ASBESTOS REPLACEMENT SUMMARY -- BY USE k X XX* u 5Coa>u/<3 X<MZHaHuO p00ag0u9H 0 X po99H is X X X40e0a4 wX pPOHs e09 XC/3 Xo 4X00sX4 XX0 c0 X*X0>999 0U0 0 Xa40G4 o3u0ueOo1 *SDeuv_ia*OxHo0oas1 i*uUuBBuBNaBs3e0OaC4HB1 U3<TuoaBBO>B0a3Bu0BiH11l*B-^*"<-BheBOcBoOBo0ua>B3aH1* X0g0a0u PXH* 00 \0m X X X40C0a4 cXn POH 9X>* 0X0 NX X iXa Xcn00 PH PmH xCMk o <e^ J \ A _/ N " .1 * VA Xu0a9 z bVX3l X< MXuHz< ^X30e09H0 au0a0 x44cog0OUa44 xXX40guu004 xXx4e00c0g4 a0g0cu9 0o0a* 4coBHJ B3cH APC 003443 L ASBESTOS REPLACEMENT SUMMARY -- BY USE Number o f p la n ts u sin g m a te ria l. 3 iucca OOu B M<HZbJ oHO. 3O3H a 4aJ saaat *aaa9 au a oa8 u U9I a 0uu 4) 4) Ofbt. a 4) b <o iH a 44 4ea4 ao H^44a444 aao CL a a b aU *aJ H4eaJ a Sat &. >% a a a a eo i-H>h%uaMa Ua bO3 3 U 4U4a)).*33O4e1 4b3 Of4CMtD). 4bb3 bO O3 UI 9B iO3-l ua S aa flfl <eb h s 3 ha ha> i3-3i* ab a 3u ba aN -4heo4 aac 4a4 99 a H 4a4 ChO a 4aala4 *34*3a oo 46H4 ^*a9 XU 3 98 us e oeo -H *e3 aft. *a3 b 3 hoas aa 3a oa ab euaaae oa ie-i a > XU *0 4J a 4aUaij 9oe^o x4aaa4 H*uhoaC&aaaeaL H**-*haca>al-"ao994%* oox to* u e aa a X44 a ^ae94 4o4 xaea 44 xa 4a> 9 9 4a4 Ca ai ac aa xa uaa oe xa aa> Xaa9 4J oe >% a 44 ^0 H acoae 3ae>4 Laa8rit u 9 aa <he a au 9 *9 ae a 6 Oo u afc* C4oO4 aH Li ua a8 o aa *^oj *heo 8 >t ^<4944 aLaai Xa HXOa99 aa a9 a oax 3 a ca8 teHo aOa a9 *09 Ca9 ^ae4 g a 44 Qa XaaaCaL O9 X 4a4 Ha9 ua> aa *9 Uaa. Loi a^H aL ^aU4 a9 4a4 Mc aa e CM cn 4a4 Heaa 4e aa X CO APC 003444 0 oc O0u a OB U e 4) 0 to H % X Q. W 8 0 Z 01 a 4X1 u -H a tUwU XPmm oX *4u4 41 X U 2 PTm* 2O CO I CO i >s (0 09 ^4 O BN O 0 M 8 ue 4) 00 0u o^r 3^3 o0 CO X 9 0 4) +4 4) _ e WZ H 0 9 PM 4) V *3 4) I H * txCuuO 5 o 4) CD a 3 3o n >s a z >4 4J aM o 4) X 9 O0 M3m E* 4) O 1 CO CO CO X41 OU O 4) X 4019 UU 3 4) 4) -4 9 3 a *d X CO a*o CO CO 88 ce MVmi 9m u-i .9e jjj W 0 3 0C H O 0 H 00 0 0 0 0 0 8a 0 9 8 X4J 4) O fH8 a 0 0 C e *3 0 *3 0 rt U 4> 3 8U o 00 c O H CM 3 c0 h 8 Vi 0 0 3 U 0 s eCO 4>) 8 0 *3 8 0 9 X0 0 0 0 80 X*aso eH00w *wt04OV8681i o-40a6O331Oc3Himi" X 00 <9 b *3 0 Vi ) W 41 o 8 8 N Vi 00 e 8 X*4 80 cn 44 * eX e H . e m o0 <8 O aM a4 o 44 00 * b8 u 0 3 >% 3. O 3 c 9* * r> X CM <w C H O 41 -a -h 3 sW 8 * 0i <s a 41 r** o80 T3 0 m 8 HO e s CM 44 0 O0 S3 0 3 3 3 A 41 >s 41 0 <H CM 4J 0 0 H 3 3 41 3 CA 8 0 8 u aM X m Vi 0 mm X 8 o p H CM a. u8 QQ 0 aM 8 u 44 o O 30 X ^4 4J u0 0 >s 0 0U w <44 003 0 0 aM 8 4i a o 0 0 X 0 r* 41 X a 8 3 J < >s X 8HH .o a 003 8 3 8 0 8 aH 9\ M 44 o b -h * o 44 a am H 44 <uO O0o 3 Zw> 41 X 8 O td 0 0 w> 41 C o H 0 0a O 2X O b Bk u S M 3 144 X X a o 4J 0 ao aH 3 80 ^03 u OC 0 * CA 30 U 38 E - I 0 Vi 0 3 0 0 1 0 e APC 003446 Page 7 KEY TO ALCOA LOCATIONS 1 - ATC 2 - ARKANSAS 3 - BADIN 4 - CHILLICOTHE (Wear-Ever Aluminum) 5 - CLEVELAND 6 - CORONA 7 - DAVENPORT 8 - FORT MEADE 9 - LAFAYETTE 10 - LANCASTER 11 - LEBANON 12 - MARSHALL (ACPC) 13 - MASSENA 14 - MOBILE 15 - NORTHWEST ALLOYS (ADDY) 16 - POINT COMFORT 17 - REA MAGNET WIRE 18 - RICHMOND, INDIANA 19 - ROCKDALE 20 - TENNESSEE 21 - TIFTON 22 - VANCOUVER 23 - VERNON 24 - WARRICK h "i Lj rAt APC 003446 hi ya e 4) asy aeo aa-I *H a <"hH w> o * o >* O9 60 1) o Aa hOi vaat 6e0 Vo T3 9 >0la ae <0U1 V a U- ta*b6-Hl -Ba&3.Hh>Ci. iVa0l1 t9CelO ^hi 0bl3a1i HM W xy vO> h X B X4OBJ c DeO 3 XO Xo- *^3 4oJ W yi 4- 3 a3 a-d. 0aKO. Hu MX>v XId XOco. XxoId fat. 9O H -a 01 U0ato1. H-_eH tMo e Ht5o 3 OS O h01 ^ X a aW 01 tO <-> hei ogVgi e U01 Wa. -H e ft *o 01 3 ~e6a juh3j wa XU w la a oi e > 3 - a 60 a a oi 01 am oi f3t twooi ft "aH h_ E hBi -uH hi 039 lOa Sow V X40aJ -BIH-dt Xb60 38 Id DeO Vo X B iW Wral O 3Xa h/ y a 09 W0a9 hei 0ot9yi '. 1' f-ti. H aU3 v\ a a ai 8 a hhvaaii whhiaiii,v. JH,soaau n-haH a Ho a.v1 aia x Ho ?r a Xoa a>a yv> ! DO e H CD U ou> 0a ir>n fi1u O Vo *0o1 a X X4) Ho Ho Id o XU H O *e Xw *c* Co O5 W 4J o -I 4CJ H3 HOC W *H y *5 t Sce^^u> X ^*4 x 4oJ 4J 3 *3 Had X-y X aH 3H aO 3O V) Comments L o c a tio n S p e cific A p p lic a tio n S u b stitu te X4ucJ X^uau &5 c 2 u XU) ^4HJ II>dds OCXJ HUH|* 0 &s uCUB H ft1. uBa a \ eaaa aaae 3^'X"a 2*~~4 \ J\ a 2 22r V e 0 c9 c~ eH -hfat aO *hai a hOi ae 2 k aa sfa xa . K :CN c> , Ci s 04 H v' 1| -->oo Ou 41J ft1. aB u e Vi 2 yas a e m Haa *H<>m. aah o-s byH oB. Ii oa-l -ha >oa a>o hi 8 ft. la faat Hai ifta. a> ian a a a a a. y foto fhcti ahi tni aa aa S3Uhi Ohi S 8a |a f<t 9*xft. WVh cn os faH a la a3 3c hUi 3hi shai hi .ao> 3 CO APC 003447 ASBESTOS -- POTROOM USES 00 c O41B H 1Uo a o CA IA o HN N 9 9N N (w | | CD Ok Ok 00 s g g e 9 o *o B 4) *0 CD 4) o 41 U C 41 41 9 * CD OO <9 C 4) 4) 41 41 4) m u4J X X U X H0 H0H0 U9H0 u BX CO U4) X X O 4) 4* X X 9 B *9 4B k9UH * CO *k XB 4 Ik BW O 4J Ik 40 *0L0 B H 4) E ^ 4) o c o * o O U^ 00 B 41 eb O <H 4) C fi *H O. O H H -O BO COB B9U u4 H 4- 6 OB oCM u Xu BB XBBOX \>** Xj kW Ik B *H *H 9H *9 I-Q. B e 41 41 B^X > 4 4J B *0 * B 099 4J O tu 4) 9O 00 OX& 4J IM B B IX 9 8 E HjjS O 8X O w >b > -H 0 JJ ab -o BOO B X 4 BOBO 5522 a 8 at m xtwxu 2 41 aao.wtai Xb .'>Z\i 8 V H I hi U 9 X 00 9 B0*0*0 41 9 9 41 4J * B B ^BB 41 41 41 9BOB hi X X Ik O9 H0 H0 6 vfi H O 3X BB SS bs BB a b B T9 B 55255 XX ow Uu* -hUu 55 $ ' *C . 8 ? 6 BV BV b B B OBB 555 A o br 0O'C*O* U8 6e0 b n b >h X b *J 4 ( B O 'H BS S X 3 <u - (N _ a HHH H N 8b i ii li lm Xw b--< a a o O th I I 0 ___ b I W b <e I Xa0 bb bbX bB HOXb O U "SH -SH bO XO mU b b b g55 8 8 a 8 X N jI| ai ao ai 88 aH It*. *bH b 0b 525 r kH 41 B U 6d kH B bc a 4J o a 8 kH 9 Ok 8 B 9 o X M. B ib a8 w2 APC 003448 a fct fKt CO Pm e ^4 GO ff>tt fMPet 3se ft 44 0ft 44 >MfCtS oo *UfMfott 0 0f>t *0GH0 4fC4tD 44 CMOM ^HfMg64tl:^^3 G <*'4 <H fH fOut ft 0 co OX0 4H4 -Cfftt O6J 9 fo3t ^:Cr*O> fMfett i*H4 H fEfeMt e0 fC>ts 4H4 ft 3 efftt *fuot eO fat 6* 4e4 *4H4 hrCfftt f>t 3 fOfC*tl. ft *Gfftt fCfOtt ff-fCtt DO uft PU4 CfMt ff>tt ft 44 ^0ecU4oi 44 fot 4ffff4tttt fGftt a>COeHs 44 fet >us o 44 44 ^ 3 CfaHtL, cfaot C1fco-M4ot 4ff4tt ii *D4O Uft fDGiMtO PHu e ^fM4 AJ j4ac1 XaIi uO uVai . fJeZt UaaBcvoi Ha>a3o UOa46H 0uaVO3 4J tVo*i JvO3O HO>< feeHa. 2o aaa aaa6 Voh. *f>aost oovaa. <*hO3e xUa. hBa60 3 aaM 2a V>aa.H*aH3 aa Vai ffUaVagB*ti HojaioBj> f^iuBahoot 4oa. >> o f>oMoftt. efftt fftt H4ff4tt of>futt Hft ft M3ft ecfot 4fffD4tttO GofaHt, C<4UofffHM4ttt 4eff4tt 3 "ft g o3 mCCMM cm ft P1u eO 4ffD4ttO ft ft 44 H0ft *4fXH4t afM4t u Uo3 eft 4Xfff4ttt a0e ^f4t %CCMMr\ a P1u eo fot 4fffD4tttO ft 4af4t 44 4f4t a ft lf>ut H0 o0 C4m4 ^4 0 0 fut ' *Uf4t 44 0E 0E 0c fucfott 44 CfMt Mfct 0 ^aau4t H1 4eou4 fcaffttt oq 0 ft fEt 44 P4ou>u4s 0 e 4ff0f4ttt DCO ft oc 3 ft 0 ft 0 44 0 ft 0 44 z0 H>s 4cf4t 0f&Ut fut 0 ft M4M0f4t aa 0 0 44 CMOM 0o 44 0ft 0 0 soH m 0fftt) 4Ce4O fffttt 44 CeO 5 :* CO 0G) CD 0 HI w a .a Ju3O 4vJ MUa ta-t *eIta ,,Pfut 0aaua>t Si2ft 44 oM Pu u s4041 CoMt eo t* 4f4t K CHmIf-t UUCO Pu ft 4ou4 a fat a & M S ft ft 0 ft fftt <S 2 i-l CO ft ft M* 3ft fftt uM 0fUt D2fut ^^ ^ft > ^to4 O r H i Oft ft CM *hi aa z sH a UO ' Pfut wCO 4CJB 0) .* a a (9 e Ho . ^C4O ft fH "o I MCO r> o xaft fHJ^$ aa aa aa Vi Vi a a. H S h o C3OM 0Uft a s i -> .=sL fr .O APC 003449 40J5 c0 & Im X44 0 (oMue f-4 0aV 4J c0u) ttmf*caHMMi 9 44 X3 4aJ Iom oeaogii 0 4e9o4 CO CD .X09U X 9 0 * 404 0e im XX19* #> u t> o oeo 90P) O aos oc rH o1 hi o o S U4M4 Xoo o0 X0 IM ^0 0 0 4M04 J0^- 0 e^ lA rM1 o 0 0 0> H 000 .40x4 CO 0e0 PoW>m> 40O4 tMw0 0 DO 0 9 fC-l X0 00 00 3 9 f4H>48 OC 0 0 0 90 00 eH 404 0H -i w a 0 c oo 404 0B wx 0U0 0 3 X Xu VVo co e o Xu u au wkl Q2 30 cH <o8 Q >0 0 c-i e 0a 09 eoo b>> XeV <9 0 0 X0 0c < 44 o- , iI yi \ \j < 9CD O X u a w 0 v , X XX vS^\v9H9 404 a P0tf S*0 44 44 XC09O 6O n U fHH | CO TCJ h9Oi a a aaat 0) H> 1 l-l H VhD-Oii a Xo XXh<h91ii < 8} 06 1 9a Q 0 *4 000 XU0 u. o *SCM*. HD|u H 1 H H Q1 1 i 0e. oki 0 0a w 00 0 00 XU0 0 Xw0 Du *bHu ol"H CM a1 | H *4 r^. O' 0Im 0 lMO 4cIom4 X0 0 e0 404 0 404 0 >H 0 e 404 0X m0H XH Xw30uu94 e09 X400u4 0e0 X 44 Oc S0k 6 44 *e9 0 ^00>4 C 0ax 0 0I0m XP 009 cH c9O 404 "H 0 c 4u04 0H X44 |M o 404 400eM4 00 3 4O4 *4094 3 X44 40H4 X404 *0e40 eU99 X0 44 c9r a 0 O C9 44 C oo 0 <H H0 ^X e oo 40H4 0> X0 0 00 u H I- ki 9 404 404 *9 9u ^0O4 a 00 0O0 a 3 Ee00 ao aI? < APC 003450 Product Pyrotex Piberseal Products Refrasll Nor Pab Yarns; Pabrics Plberfrax HI-Temp 270 Ceramic Fiber Products ASBESTOS REPLACEMENT MANUFACTURERS ______________ Supplier Nevtex Industries, Inc. Railroad Avenue P. 0. Box 25 Victor, New York 14564 Pyrotek, Inc. East 9601 Montgomery Avenue Spokane, WA 99206 -ORBox 77 - R.D. #1 Claremont Road Carlisle, Pa. 17013 -ORSanta Fe Springs, CA HITC0 Division of Axmco Steel Middletown, Ohio 45042 Amatex 1032 Stanbridge Street Norristown, Pa. 19404 The Carborundum Company Insulation Division P. 0. Box 808 Niagara Falls, N. Y. 14302 Penn Compression Moulding, Inc. Burton Street Pittsburgh, Pa. 15218 Kaowool ' Babcock & Wilcox Cem-Fil Corporation Two International Plaza Drive Nashville, Tenn. 37217 Keller Glove Mfg. Co. Flumsteadville, Pa. 18949 Page 12 Telephone No. 716/924-9135 509/926-6211 717/249-2075 215/277-6100 716/278-6221 412/351-4004 615/361-4664 215/766-8818 APC003451 R. E. PODHORA INDUSTRIAL HYGIENE DEPARTMENT POINT COMFORT OPERATIONS 1978 August 04 TO cc: MR. THOMAS B. BONNEY flUG 7 ]97p PITTSBURGH OFFICE Mr. R. M. Rose Mr. F. J. Mabry Mr. G. Gehlhoff/Mr. G. L. Williams Mr. D. J. Fisher/Ms. K. M. Johnson Mr. Leslie Pfeil Mr. Chase Phillips/Mr. L. Stringham Ms. Edna Wagner RE: ELIMINATION OF UNNECESSARY USE OF ASBESTOS CONTAINING MATERIALS This is to acknowledge today's receipt of your captioned letter dated 1978 July 28. We at Point Comfort have been working toward the goal of eliminat ing the use of asbestos containing materials since December, 1974. There are still a few uses in the plant where good substitutes are difficult to find and your assistance will be greatly appreciated. One such area is the use of Marlnite for molds at Ingot Casting. Some plants such as Wenatchee and likely others are having their Marinite cut outside their plants. Has a satisfactory substitute for Marinite been accepted? We are currently working with our Purchasing Department and Fiberfrax to obtain suitable substitutes for 1/32" and 1/8" asbestos sheet for furnace flow cone wrapping, trough covers, etc. We are also developing a training program for maintenance personnel and others who are involved with jobs such as old insulation removal. Attached are copies of two letters describing our recent efforts. Our Insulating Department has developed same good practices which should be helpful to others In similar jobs at other plants. If procedures such as ours have not been developed at other refining plants or where large volumes of insulation are used, perhaps the attached material may be of some benefit. We will comply with your request to survey the plant and plan to submit the results by 1978 September 01. REPivh Attachments (copy of Mr. Bonney's letter to all carbon copy recipients.) ALCOA AFC 003462 i-ttUM: H. M. HObE/ltUD* ^OLMORA POINT COMFORT OPERATIONS TO: MANAGERS, SUPERINTENDENTS, and DEPARTMENT HEADS POINT COMFORT OPERATIONS i.978 July 10 cc: Mr. Bobby Sowdcrs & On-site Construction Superintendent RE: INSULATION REMOVAL AND DISPOSAL It was brought to our attention 1978 June 28, by members of the insulating department and Bobby Sowders that craftsmen such as pipefitters, mechanical maintenance personnel and others were observed removing insulation from pipes or vessels without the knowledge of the possibility of asbestos in the insulation. The removal of insulation, in most instances, is being done without tne proper protective equipment and the craftsmen are using improper disposal procedures for the debris that is generated from this process. Our insulators have been trained to properly handle asbestos materials and, therefore, work under the policy that all insulation contains asbestos until determined otherwise. In order to maintain compliance with Federal Regulation No. 1910.1001 (asbestos) and to avoid asbestos exposures, the procedures used by the Insulation Department are to be utilized by others who need to remove insulation for one reason or another. These procedures are generalized below: 1. To avoid unexpected and unnecessary asbestos exposure, assume that all insulation contains asbestos. 2. Before demolition or insulation removal is started, all personnel are to be properly protected with NIOSH approved respirators and proper protective clothing, such as disposable coveralls and gloves, heed and foot covering. 3 ` A small sample of the insulation is to be submitted to the Industrial Hygiene Department for microscopic analysis for asbestos. You will be advised whether the insulation contains asbestos or not. 4. If the insulation contains asbestos and whenever conditions and circumstances permit, the insulation should be soaked with water to eliminate or minimize dust generation during demolition. 5. - Debris from demolition is to be cleaned up as follows: a. Using the above respiratory protection and protective clothing, all asbestos debris is to be promptly cleaned up and put in plastic bags, sealed, and then deposited in the special asbestos disposal Dempster bucket. It is essential that asbestos debris be promptly cleaned up to minimize the amount of dust that can become airborne by the wind. b. The asbestos is then buried in the solid waste disposal area. 6. Good housekeeping procedures are to be follow9.| RMR/REP/mg APC 003463 FROM r. M. ROSE R. E. PODHORA POINT COMFORT OPERATIONS 1978 July 31 TO MANAGERS, SUPERINTENDENTS, DEPARTMENT HEADS AND SUPERVISORS cc: Mr* Bobby Sovders Mr. Louis Vaclavick . On-Site Construction Supts. RE; INSULATION REMOVAL & DISPOSAL REFER TO OUR LETTER 1978 JULY 10 Subsequent to the letter of July 10, it was learned that additional information vas required to properly implement the insulation removal and disposal program. The Insulation Department has developed a system of good practices and pages 8 and 8A from their Tool and Equipment Safety Analysis are attached. In addition to the instructions outlined in our letter of July 10, please add these procedures: 1. Dampen insulation if conditions and circumstances permit. (It is not necessary to "soak" the insulation as previously Instructed.) 2. Put up signs cautioning personnel of asbestos in the area. (Insulation Department has some slgns--more may need to be made.) 3. Put up red flagged barricade tape around areas being stripped. (Approxi mately 10 - 15 feet up wind and 50 feet downwind.) Good judgement has to be exercised here because it depends on the location and numerous variables. 4. Put waste material in plastic bags, tie or seal bags and dispose in special asbestos dumpster. The intent of these procedures is to protect persons working with asbestos containing materials and other persons in the work area. In order to accomplish this and to maintain compliance with Federal regulations, all persons involved need to be Instructed in the practices described above. A Point Comfort asbestos control program is being developed and subsequent information will be distributed upon its completion. RMR:RP:vh Attachments R. M. R0SE/R. E. PODHORA APC 003454 (a p p ro x im a te ly 10-15 fe e t upwl and 50 fe e t downwind). Put w aste m a te ria l in p la s tic bags and dispose In sp e cia l asbestc d u m p s te r. (Addendum 1978-04-1? FROM THOMAS B. BONNEY PITTSBURGH OFFICE TO 1978 July 28 RE: ELIMINATION OF UNNECESSARY USE OF ASBESTOS-CONTAINING MATERIALS Over the past six years, primarily by means of Industrial Hygiene Newsletters, we have attempted to discourage the use of asbestos at all of our operating locations. We have taken this position for two reasons. First, excessive exposure to asbestos represents a real hazard. Second, compliance with the applicable OSHA standard costs us money which we would not have to spend if substitute materials were used (e.g., for air sampling, medical surveillance, disposal procedures, etc.). Although our plants have made impressive headway, it appears that our goal of eliminating unnecessary asbestos usage is not yet at hand. As we visit our plants, we still see asbestos products being used. We suspect that for many of them there are asbestos-free, functionally acceptable alternates. Because continued use of asbestos products may result in unnecessary health hazards and concerns to our employees as well as additional costs to Alcoa to comply with specific provisions of the OSHA standard, we believe that it is in Alcoa's best interest to eliminate the use of asbestos products wherever possible. To accomplish this objective requires that first we know for what specific applications it Is presently being used. Therefore, we request that you survey your location to provide us with Information about your plant's use of asbestos. The attached form indicates the data that is required and can be used for submitting your survey results. We ask that you submit the results of your survey by 1978 September 01. Upon receipt we will compile a listing of current usage throughout Alcoa. With the assistance of appropriate plant and Pittsburgh personnel, we will place each usage Into one of four categories: (1) No foreseeable employee exposures; substitutes available. (2) No foreseeable employee exposures; no viable substitutes available. (3) Potential employee exposures; substitutes available. (4) Potential employee exposures; no viable substitutes available. Following classification, with the aid of appropriate Pittsburgh and plant personnel, we will work toward a prompt and orderly replacement of all items in category "3". Jointly, we will further consider if there Is merit to taking the same action for any or all of those materials in category "1". APC 003467 1978 July 28 Page 2 This, of course, will require a determination of whether the economic consequences would justify such action. Our ultimate aim is to provide the plants with the information necessary to attain effective control over their use of asbestos. To help accomplish this, we will provide you with information about substitute materials. Eventually, we will publish a list of "approved" asbestos products and applications (i.e., those for which there are no currently viable substitutes) to offer guidance for purchasing, production, Industrial hygiene, and other Interested plant personnel. We ask your cooperation In collecting the information needed to make this possible. THOMAS B. BONNEY TBB:lmn Attachment Letter sent to Industrial Hygienists Copies sent to: M. J. Caprio, Pittsburgh 19AB J. Z. Nelson, Pittsburgh 3WPH N. Kloap, Arkansas Works R. C. Hinkle, Badin Works J. D. Breazeal, Davenport Works H. E. Chandler, Tifton R. K. Morrow, Massena Works E. B. Parker, Rockdale Works W. S. Stroud, Tennessee Works J. A. Blessinger, Vancouver Works G. H. Farrah, EHL, Alcoa Technical Center W. W. Williams, Fort Meade, Fla. J. B. Dolan, Lafayette Works G. R. Hartnett/Albert Lee, HC Products Co., Princeville, 111. J. R. Archibald, Pittsburgh 7AB P. R. Atkins, Pittsburgh 7AB B. D. Dlnman, Pittsburgh 7AB W. B. Garyotis, Pittsburgh 2AB R. V. Newsome, Mobile Works APC 003468 ASBESTOS SURVEY T3 *-- 3 O 4/1 VI o +> 4/1 01 o 4/1 9 o 0) c to o 3c TJ jr Cu <0 x: 2 01 4ft k 9O ku k 4*> 33 d oi cU 9 01 -O CL >1 c 4J c P* 0) k k 4-* 3 4/1 u 01 4/1 k <0 u 3 4- "O to O -C k LJ o. VI 4/1 o <0 4J P" 4/1 k 01 01 U3 <-> 4/) 9 IQ E 4/1 o 0 -4J 4/1 k 01 ^ o .o 01 4k 4/1 VI 93 4/1 c *o d o 01 c 4-> 01 <0 9 .o u 4-> r* VI >* 4*- c 44 oc 01 >> ai o. k 4/1 VI k 33 01 O u XI *-- 3 > 01 * 01 k U c ka. 4/1 a> *> a *o c 3 01 3 o U E5 JZ c L> 4/1 <0 *J a. 4/1 o 01 ck -J | 1 C vi 9 *4- O +-/ o u -c VI 4~> C Of k *-- ai o -O X 4- d to - c O.W Oi 9 ck U3f 3 01 -a TD ^ 4b/ c Oi 9 O >1 k E Cl 0i 'V 4/1 C T3 4- Qj o **- 4ft k vi oi Li c co Ok--* c UO o 01 "O k >- 3 ^ 4ft 9 01 4-> 0j 9 Bit 9 01 kc 2 01 0> 01 E> d *-> 9 U 01 d 3 -C ^ c . "O 4J OJ p- O , *> 01 kLr X D.-i- Oi r-- 4-> < 4ft 01 VI ks 3 .n i "O * d c E k- c O k- -- o *r- 4J 4-> 4/> >*+J 9 O k 4-J EV 3 9 k VI o o aic E v k x i JO c VI v *o f- 9 -C 4/1 31 4ft 01 0- *f- o 01 O 01 Q^P-. -O w ^3 9 4/1 01 <0 -- f c o w u JLrif- 9 *> 4-> k k Q. 9 9 01 oi 0 k a. *o 9 >> +* r- C k ift 01 4-1 01 01 C k c u -5 o 01 Cl Ctk O k- 2 ku o 3 >-- 4-> * oU 01 13 c >4 C Ik k k9 O ok 9 ^ ^ o 4ft 01 k ift VI X f* 4/1 01 3 d 9 tft U ^ k. 01 oi S' f- 4J U CX C 9 01 1- u C TJkf cc V^ T3 011- ^o k C 01 f 4ft 01 oi k 2*3 2 *- 9 9 (/> 4/1 Li C VI ** 4J 9 an e 3 c o A 01 *" # C D 4-> Li 99 o*- c O k k 4- O 01 4-1 ift 3 c e 01 4-1 O 01 01 3 9 c eng d*-- VI CVI 01 4- 01 ' L> oo z APC 003459 Letter iv/tt July 2b re eliminating asbestos went to the following Industrial hygienists: 0. E. Thompson, Addy, Washington 0. E. Wilkinson, Anderson County Works J. M. Plunkett, ATC J. F. Dey, Arkansas Works Earl M. Morgan, Badln Works V. Locke, Jr., Wear-Ever, ChillIcothe L. L. Grubb, Cleveland J. V. Muncle, Corona K. W. Williams, Davenport S. Huey, Rea Magnet, Fort Wayne W. D. Coker, Lafayette L. M. Crlvaro, Lancaster R. Andrew, Lebanon W. D. Helmlck, Logans Ferry T. V. Byerley, Marshall G. D. Hicks, Massena W. J. Boutreis, Mobile R. E. Podhora, Point Comfort J. D. Gibbs, Richmond A. G. Clayton, Rockdale J. C. Vergho, Tennessee L. L. Halsch, Vancouver D. P. Hooghkirk, Vernon R. L. Parsons, Warrick APC 003460