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STATEMENT FROM: MONSANTO COMPANY ST. LOUIS, MO.
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Oct. 2<t> 1969
Late in February, 1969, a blest Coast newspaper
carried a major feature about "a menacing new pollutant"
found in the San Francisco Bay area. The article was based
on marine life research carried out by Dr. Robert Risebrough
of the University of California. The article stated that
residues of pesticides (DDT and DDE) and polychlorinated
biphenyl (PCB) were threatening the welfare of certain birds
and posed a long-term threat to humans.
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Monsanto manufactures polychlorinated biphenyl and
markets it under our Aroclor trade name. (There are other
manufacturers in Europe and Japan.) We^ therefore, would
like to present some additional facts.
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The work done by Dr. Risebrough dates back to
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earlier research by other scientists who, while analyzing
pesticide residues in wildlife, soil and water; encountered
unknown or "interfering" substances in the parts-per-million
range.
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--2 MONSANTO COMPANY
Several years ago, two Swedish scientists at
Stockholm University's Institution of Analytical Chemistry,
Professor Gunnar Widmark and Soren Jensen, reported they
had identified these other substances. They said some
of the materials were polychlorinated biphenyl or PCB.
Since PCBs are not "broadcast" or spread around the land
as are pesticides, the scientists theorized that the source
must be the industrial wastes of PCB users.
In addition to the work of Dr. Risebrough and
the Swedish scientists, there have been other studies which
indicate the presence of PCBs in the environment. Monsanto
is concerned over the situation and is cooperating fully
with these studies.
The common uses of commercial PCB would not
normally lead to its release into the natural environment.
A principal market for PCfe is in elecfrical
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applications where they are used as insulating fluids for
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transformers and capacitors. In this use, the chemical is
completely sealed in metal containers. Another market is
** for heat-transfer applications, where the PGB fluid functions
in a closed system.
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--3 MONSANTO. COMPANY
PCBe are also used in several applications where -> ; the chemical is incorporated into a polymer as an integral
, part of the solid material. Such polymers are used in highly
specialized applications as an adhesive; elastomer or surface
coating.
Polychlorinated biphenyls are not sprayed or dusted
on crops, woodlands or any other areas, as are pesticides. To
our knowledge, they are not used in tires, house paints,
household products, epoxy resins or major vinyl plastics, as
has been charged.
Therefore, conclusions as to the source of PCB found
in the environment are difficult to make. Some qualified
scientists, using the latest laboratory equipment, have correctly
identified the substances as being PCB. However, most scientists
are not yet willing to indict commercially produced PCB as a
pollutant.
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It has also been implied that polychlorinated biphenyls
are "highly toxic" chemicals. This is not true. Just like other
industrial chemicals and home products now in widespread use, PCBS
are not hazardous when properly handled and used. During more
than 30 years of U.S. production and use, cases of any toxic effect
have been extremely rare -- and then only where the simple
precautions recommended for use were not followed.
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--4 MONSANTO COMPANY
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Monsanto has research programs under way to identify
. *'' *-. the compounds, reported to be PCB, and locate their source. The .'.. programs involve precise analysis of environmental samples of
water and soil. Also under way are studies to determine the
biological effects of deliberate dosage of PCBs on fish, birds
and mammalian animals. Special emphasis is being paid to
endocrinological effects, mineral metabolism and reproduction
physiology.
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Some preliminary biodegradibility studies are under
way. Further studies to clearly demonstrate this phenomenon are contemplated.
Very early results of chronic toxicity studies confirm
that PCBs are not highly toxic. In 90-day studies on rats and
other normal laboratory species, there have been no adverse
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effects when feedings of up to 100 parts-per-million were
administered.
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Monsanto has always cooperated on a regular basis
with federal, state and university laboratories in their analysis
of chlorinated hydrocarbon residues. We will continue to do so. 1' *
Additionally, Monsanto will continue to.exercise the highest
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degree of control in its manufacturing, shipping and storing
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of PCB -- as we do with all products. In the functional fluids
market, we have carried out a program for several years for the
reclamation of used PCBs to reuse these valuable materials.
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--5 MONSANTO COMPANY
The source of the marine life residue identified as PCB is not yet known. It will take extensive research on a worldwide basis, to confirm or deny these initial scientific conclusions.
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PRESENTATION OF THE PCB MANAGEMENT PLAN
-ft November >7t 1 (; we discussed with you the PCB problem and
outlined a program for coping with it. * (Show transparency on pounds-dollars-retum)
On this chart we have summarized the total worldwide business.
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Our concern isH grea- t because of the $21 M worldwide business
involved with gross profits of $10 M on a net Investment of
approximately $9 M.
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* (Show transparency on non-degradable Aroclors)
The next chart summarizes the business which now depends on the
non-degradable (persistent) Aroclors. Solid Aroclors, which are
not an environmental problem and Aroclor 1221 which has been
demonstrated in our laboratories to respond to degradation, have
been excluded.
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In November, the decision was made to develop a plan to phase out the manufacture of Aroclor 125^ and 1260. Since then, as you well know, the pollution hysteria continues to grow and specifically In the area of PCB's the number of laboratories.
STLCOPCB4079485
both governmental and university, involved continues to increase as we predicted.
At this meeting, I wish to bring you up-to-date on the latest developments, the progress we have made, the need for modifying our strategy, and our new strategy.
Since November, the press has been relatively quiet except for the recent flurry following Congressman Ryan's Press Conference. Two publications have appeared which Implicate PCB. The JanuaryPebruary, 1970 issue of Environment published in St. Louis carried an article by Dr. Robert Risebrough and Virginia Brodine. The presence of PCB in samples of human milk is first publicly reported in this article. An article by Dr. David Peakall of Cornell University appeared in the April issue of Scientific American. In this article, the effect of DDT and PCB on egg shell formation and reproduction is described, and emphasizes that the problem has been apparent since the introduction of
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DDT to the environment. Three newspaper articles were noted,. one in the Miami Herald, another in the Tampa Tribune, and the third in the Ann Arbor News, again describing the effects of DDT and PCS on the environment. The Florida papers referred to the effect on shrimp of hydraulic fluid which was traced to our Pensacola plant.
In March, we held discussions with Dr's. Risebrough and 01cutt at Berkeley, California. They are personally convinced PCB's are harmful and were pleased that Monsanto was concerned and cooperative.
Also in March, we participated with about 50 technical repre sentatives representing State, Federal and Canadian Water, Fish, Wildlife regulatory agencies in a very objective discussion in Duluth, Minnesota. Analytical techniques, monitoring of the environment and toxicity of PCB were discussed. Absolute identi fication of PCB and its effect on the environment were identified
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4 as requiring considerable research. Concern was expressed by many present that some agency such as the PDA would take precipitous action before adequate information could be gathered; which was believed by many to require at least one year. Monsanto's presence and offer to cooperate was appreciated.
About two weeks ago, we received word from a Dr. Hill, Ohio State Health Department, that his laboratory had found PCB's in milk from an area around Columbus, Ohio. They believed they traced the source of PCB to deteriorating coating applied to silos in 1967. This coating was formulated using Aroclor 1254. We requested samples which our laboratory could analyze and our analytical work has confirmed that chlorinated compounds similar to our Aroclor 1254 are present.
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During our discussions with Dr. Hill, we were told that the FDA was considering establishing a PCB limit of 0.2 ppm in food. In pursuing this further. Dr. Kelly was subsequently told by
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the PDA personnel that the PDA will, in a few weeks, advise their offices that PCB contents exceeding 0.5 ppm in milk and
5 ppm in food would subject the milk or food to confiscation.
In the U.K. we are, of course, also experiencing considerable concern. The Ministry of Agriculture, Fisheries and Food has repeatedly requested Monsanto to divulge the names of our major customers. From the U.S. point of view, we were reluctant to divulge this information because of possible adverse consequences worldwide. From the U.K. point of view, divulging the customer's name with assurances that it would be kept in confidence is considered the wiser approach in the long run. We are receiving permission from NCR to divulge their name and will approach the Ministry on a confidential basis.
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In Europe, we have assumed worldwide leadership and contacted
the representatives of the European producers. Initially,
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their response was indifferent. Subsequently, Bayer, Germany
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and Prodelac, Prance have become more concerned, have initiated programs of their own, and are cooperating with information exchange. The Italian producer does not believe he has a problem. MMK, Japan, has been fully informed of our progress.
During our meeting with General Electric representatives in
late January, we discussed our decision to discontinue the
manufacture of Aroclor 125^ and 1260. GE immediately challenged
the decision on the basis that Information available was not
adequate to incriminate these Aroclors for electrical use,
since other non-degradable ingredients used^jln dielectric fluids
have not been identified in the environment, and that the adverse
consequences of fires and explosions far exceed the potential
threat to the environment. They also Indicated that at the
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proper time they would be willing to have an officer of their
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company go on record as stating that the unavailability of these
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materials would result in serfous power blackouts. Without
Aroclors the maintenance of existing equipment would be Impossible.
Replacement of this equipment would be extremely costly, primarily
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because of the increased space required by the replacement. The power companies could not provide the uninterrupted service expected.
As you can see, we are still very much on the defensive, however,
considerable progress has been made. In our plants, control
of emissions is progressing extremely well. After initial
audits, all plants instituted programs for control of spillage,
leaks and disposal. Our Newport plant installed and placed in
service this month an interceptor pit to hold major spills.
Anniston and the Krummrich plant are proceeding with similar
installations. These should be in service by the end of the
third quarter. Reduction in PCB contents of our plant streams
below the solubility level in water (50-200 ppb) will be achieved
only after research work now underway is completed and plant
units are designed and installed. Completion of this work is
expected to occur in late 1971.
(Show transparency on plant effluent)
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0 A major development has been achieved by our research department in refining our analytical procedures to the level that we now possess capabilities far exceeding many laboratories and un surpassed by any. We are actively communicating our methodology to other laboratories to improve the type of information being generated and published. Our objective is to be considered experts with relaible results.
Toxicity studies are now in the tenth month. Data to date indicate that Aroclors are mildly toxic to mammals, however, it is highly unlikely that this will be a significant factor in any decision regarding the banning or restricting of the use of Aroclors.
Biodegradation studies have, thus far, confirmed our initial beliefs that the lower chlorinated biphenyls would degrade easily. We were disappointed in the resistance to degradation of some of the isomers in Aroclor 1242. This would tend to
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confirm the belief that some of the 5 and 6 chlorinated
biphenyls being found in the environment could be residue from
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degraded Aroclor 1242. We are actively pursuing the possible
use of distilled Aroclor 1242 with degradable components as
a possible substitute with minimum loss of other favorable
characteristics; e.g. fire resistance.
(Show transparency on Aroclor Applications)
This chart is a summary of the major uses of the Aroclors which have shown resistance to degradation. Solid Aroclors are not included.
A critical review of these uses was completed. We have classified these uses into three categories. Business we discontinue, business we retain and business we retain with product substitution.
Uses in which control to prevent environmental contamination is
virtually impossible are being immediately discontinued as shown
on this chart. (Show transparency)
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The use of Aroclors to extend pesticide persistence, a use '
developed by the U.S. Department of Agriculture, is not one we
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have been recommending, howeverf We still have some extremely
minor sales through distributors which we are discontinuing.
We have recommended to the U. S. Department of Agriculture to reject ArodL ors as an approved inert material when pesticide reregistrations occur this year.
We are taking immediate steps to terminate the use of Aroclors for cutting oil, medicinal, dental and cosmetic applications.
We don't know where our distributors are selling Aroclors. To obtain better control of the end uses of Aroclors, we will immediately take steps to terminate distributor selling arrange ments as soon as possible.
There are many applications which are extremely difficult to
control which we will discontinue, but we will retain the
business with acceptable product substitutes.
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* (Show transparency)
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This chart is a summary of those applications for which we
either have or will have substitutes. The formulations for
sealants, coatings and Industrial Fluids consist of biodegradable
Aroclors, chlorinated terphenyls (Aroclor 5000 Series) or phosphate
esters.
In the NCR paper application, we are applying considerable
pressure on NCR to accelerate the conversion to products we
manufacture or propose to manufacture. At present, HB-40
appears promising in the U.K. after one month of plant trials.
Alkylated biphenyl appears promising for the U.S. application.
We can at present satisfy the HB-40 needs for U.K. by sacrificing
some low profit plasticizer business. However, capital funding
will be required to expand our production capabilities. We .
do not at present manufacture alkylated biphenyls, but we have
the technology. Facilities must be designed and Installed to
provide for this application.
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Successful control to prevent contamination is possible in * .
systems in which Aroclors are sealed. We are working very
closely with our customers to educate and motivate them and
have offered technical assistance on their disposal and effluent
problems.
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Aroclor business which we will retain is shown on this chart. (Show transparency)
In summary, we have assumed worldwide leadership in facing the
PCB problem. We have educated and pressured our customers and
co-producers to fully appreciate the problem. We are leaders
in analytical methodology. Our plants are effectively reducing
the PCB content of their effluent. We have without waiting for
any orders from any agency, selectively and voluntarily dis
continued the sale of Aroclors for some uses. We are aggressively
developing and introducing product substitutes for uses difficult
to control. Where control is possible, we are working hard at
making it effective and keeping the business.
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13 We are doing this and at the same time, maintaining the image of Monsanto as a responsible member of the business world genuinelyconcerned with the welfare of our environment.
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MONSANTO WORLDWIDE AROCLOR BUSINESS
POUNDS/YEAR sales/year GROSS PROFITAEAR GROSS investment ROI WORLDWIDE M/I MONSANTO PRODUCTION LOCATIONS;
OTHER PRODUCERS;
104 R $21 R $10.0 R
(70 R In Functional Fluids 34 R in Plasticizers)
($15 R In Functional Fluids $ 6 R In Plasticizers
(i7-5 R in Functional Fluids
$2.5 R in Plasticizers)
$13 R
($8.8 R net investment)
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USA (2 plants, Anniston, Alabama Sauget, Illinois)
U.K. (Newport)
JAPAN (Yokkaichi)
Bayer, Prodelec, Caffaro, Flick, Kanegahuchi, and several Eastern European producers (all ex-USA)
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WORLDWIDE AROCLOR BUSINESS . PRODUCTS CONTAINING NON-DEGRADABLE AROCLORS
POUNDS/YEAR sales/year
92 Ti $18 K
( 70 T? in Functional Fluids 22 B in Plasticizers)
($15 ^ In Functional Fluids 3 H in Plasticizers
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June, 1969 Present October, 1970 January, 1971 September, 1971
PCB CONTENT PLANT EFFLUENT
Anniston
30 pounds per day 3 pounds per day 2 pounds per day .5 pounds per day .1 pounds per day
(5,000 ppb) (500 ppb) (200 ppb) (50 ppb) (10 ppb)
April, 1969
March, 1970 Present September, 1970 October, 1970 September, 1971
Sauget
700 pounds per day 200 pounds per day
65 pounds per day 55 pounds per day 10 pounds per day
2 pounds per day
(3,500 ppb)
(1,000 ppb) (325 PPb) (275 PPb)
(50 ppb)
(10 ppb)
Present
Newport 30 pounds per day
(3,000 ppb)
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AROCLOR APPLICATIONS
APPLICATION Industrial Fluids Transformers Capacitors Heat Transfer NCR Paper Coatings Emulsion Adhesives Sealants Wax Modification Miscellaneous Plasticizers.
M DOLLARS/YEAR 5,000 6,000 3,000 1,300 2,000 200 200 200 200 200
tfS*1 STLCOPCB4079501
AROCLOR BUSINESS TO BE DISCONTINUED IMMEDIATELY
APPLICATION
Pesticide Extender Medicinal, Dental, Cosmetic Cutting Oils Distributor Sales - Plasticizers
SALES M DOLLARS/YEAR
$10 90 50
COMPLETION DATE
Completed June, 1970 June, 1970 September, 1970
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AROCLOR BUSINESS TO BE RETAINED WITH PRODUCT SUBSTITUTES
APPLICATION Sealants Coatings Adhesives Wax Modification Miscellaneous Plasticizer NCR Paper
SALES M DOLLARS/YEAR
$ 200 200 200 200 200
2,000 $3,000
COMPLETION DATE
December, 1970 December, 1970 December, 1970 December, 1970 December, 1970 April, 1971
Industrial Fluids
Pydraul AC
Pydraul AC-WG
Pydraul 625
Pydraul F-9 Pydraul A-200 Pydraul 5^0 Pydraul 280
Pydraul 135 Pydraul 150 Pydraul 230 Pydraul 312
Santosafe 100,
150,
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300
$ 300
5
300 700 800
50
150 500 500
50
1,600
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$5,005
September, 1970 September, 1970 September, 1970 December, 1970 December, 1970 December, 1970 December, 1970
June, 1971 June, 1971 June, 1971 June, 1971 June, 1971
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m APPLICATION Transformers
Capacitors
Heat Transfer
AROCLOR BUSINESS TO BE RETAINED
SALES M DOLLARS/YEAR
$3,000
REMARKS
In sealed systems. Can exercise tight control at customer plants and repair shops. Contaminated material to be reclaimed or safely destroyed.
$6,000
In sealed units. Can exercise tight control at customer plants and repair facilities. Contaminated material to be reclaimed or safely destroyed. Disposal of old capacitors presents problems. Development of degradable Aroclors is underway.
$1,300
Used in closed systems. Control can be exercised. We will discontinue the sale of Aroclors for heating systems used in food pre paration.
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