Document LKw4r0ogr5Gxrgm5d7L2QdjM3

FILE NAME: Asbestos in India (IND) DATE: 1982-1991 DOC#: IND022 DOCUMENT DESCRIPTION: Air Emission Inventory Table 4.2 Air Emission Inventory S. No. 1. Industry Allied Nippon Ltd. Sahibabad (Gzbd) U.P. Installed Capacity 750 MT/Annum Estimated Emissions (kg/day) : 31.25 Kg/day (70% asbestos dust, rest other) Composition of Dust 28.03 Kg/day (Based upon monitoring data) 2. Asbestos Packing & Mfg Co. 800 MT/Annum Andheri (E) Bombay 3. Etemit Everest Ltd. Mullund 39, 700 MT/Annum (W), Bombay 4. Etemit Everest Ltd. Calcutta 45,750 5. Etemit Everest Ltd. Coimbatore (TN) 42,700 26.67 Kg/day N.A (Based upon monitoring and questionnaire) (90% asbestos dust, rest other) 281.87 Kg/day (15-20% asbestos dust, rest cement dust, smoke etc.) 48.0 Kg/day (Only for asbestos & mini silo of cement, Monitoring data) 324.83 Kg/day (flyash, cement dust, smoke etc.) 303.17 Kg/day (---- do.......) 'f? 6 f 6. Etemit Everest Ltd. Kymore (MP) 79,300 563.03 Kg/day (----- do------) \A 7. Ferolite Jointing Ltd. Gaziabad (UP) 745 MT /Annum 24.83 Kg/day 16.45 Kg/day (65% asbestos dust and other (Based upon process emissions rest is from monitoring and boilers etc.) questionnaire) 8. Hindustan Ferodo Ltd. Ghatkopar, Bombay 8,375MT/Annum 348.96 Kg/day (60% of asbestos related 40% others - oven/boilers) 65.92 Kg/day (Based upon Monitoring & questionnaire) (Contd.) S.No. Industry 9. Hyderabad Indsutries Ltd. Ballabhgarh (Haryana) Installed Capacity 1.37,300MT/Annum (closed) 10. Hyderabad Indsutries Ltd. Jaisidih (Bihar) 30,000 MT/Annum 11. Hyderabad Industries Ltd. Sanat Nagar (A.P.) 1,50,000 MT/Annum 12. Malabar Building Products Ltd. 36,000 Trichur, Kerala 13. Newkem Products Ltd. Bhandup, Bombay Stopped use of asbestos since 1984 14. Ramco Industries Ltd. Maksi (M.P) 75,000 MT/Annum 15. Rane Brake Linings Ltd. Madras (T.N.) 3,720 MT/Annum 16. Reinz Talbros Ltd. Ghaziabad (U.P) 2700 MT/Annum (2,200:CAF) (500 : BTA) 17. Rohats Industries Ltd. Dalmianagar (Bihar) 36,000 Estimated Emission (Kg/day : 974.83 Kg/day (20% asbestos related. Rest others-cement SPM, Boilers etc.) 213 Kg/day (15% Asbestos dust, rest other) 1,065.0 Kg/day (30% Asbestos dust, rest others) 255.6 Kg/day (15-20% asbestos fibrous dust) Composition of Dust 91.36 Kg/day ' (Asbestos operations; based upon Monitoring and questionnaire) 532.5 Kg/day (15-20% asbestos fibrous dust) 155.0 Kg/day (100% asb. related mixed dust) 90 Kg/day (30% asbestos dust and others process emission rest from boilers) 255.60 Kg/day (15-20% asbestos fibrous dust) 69.77 Kg/day (based upon monitoring and questionnaire) (Contd.) S.No. 18. 19. 20. 21. 22. Industry Shree Digvijay Cement Co. Ltd Ahmedabad (Gujrat) Shree Pipes Ltd Hamirgarh Bhilwara (Rajasthan) Southern Asbestos Cement Ltd. Karur Dharuvar (Karnataka) Southern Asbestos Cement Ltd. Makai, Shajapur, (M.P) Standard Clutches & Spares Ltd. Washind (Thane) (Maharashtra) Installed Capacity 1,04,000 30,000 N.A N.A. 480 MT/Annum 23. Sundaram Abex Ltd. Padi Madras (T.N.) 2,580 MT/Annum 24. Swastik Industries Ltd. 24,000 Chinchwad, Pune, (Maharasthtra) 25. Tamilnadu Asbestos, Alangulam, 30,000 Kamrajar (T.N.) 26. Tamilnadu Asbestos, Mayanur 30,000 Trichy (T.N.) 27. U.P. Asbestos Ltd. Hazratganj 36,000 Lucknow (U.P) 28. Utkal Asbestos Ltd. Dhenkanal 30,000 Estimated Emissions (Kg/day): 738.40 Kg/day (15-20% asbestos fibrous dust) 213.0 Kg/day (15% asbestos fibrous dust) N.A. Composition of Dust N.A. 16 Kg/day (90% asbestos dust rest Others) N.A. (Based upon monitoring and questionnaire) 107.5 Kg/day (100% asbestos related mixed dust) 170.40 Kg/day 15-20% asbestos fibrous dust, rest others 213. Kgs/day 15-20% asbestos fibrous dust, rest others 213.0 Kg/day (15-20% asbestos fibrous dust, rest others) 255.60 Kg/day (15-20% asbestos fibrous dust, rest others) 213.0 Kg/day (15-20% asbestos fibrous dust, rest other) (Contd..... ) S.No. Industry_____________________ Installed Capacity_________ Estimated Emission (Kg/day) : Composition of Dust 29. Visaka Industries Ltd. Somajiguda 36,000 Hyderabad (A.P) 30. Assam Asbestos Ltd. Guwahati NA Assam 31. Etemit Wires (I) Ltd. Noida (U.P) 30 32. Durac Industries Ltd. Badli 30 (Samaipur), Delhi - 42 33. Udai Brakers Ltd. Badli 35.6 (Samaipur) Delhi - 42 255.60 Kg/day (15-20% asbestos fibrous dust, rest other) NA 1.25 Kg/day 1.25 Kg/day 1.5 Kg/day S.No. Industry 1. Allied Nippon Ltd. Sahibabad (Gzbd.) U.P. 2. Asbestos Packing & Mfg. Co. Andheri (E) Bombay 3. Etemit Everest Ltd. Mullund (W), Bombay 4. Etemit Everest Ltd. Calcutta 5. Etemit Everest Ltd. Coimbatore (TN) 6. Etemit Everest Ltd. Kymore (MP) 7. Ferolite Jointings Ltd. Ghaziabad (UP) 8. Hindustan Ferodo Ltd. Ghatkopar, Bombay 9. Hyderabad Industries Ltd. Ballabhgarh (Haryana) Table 4.3 Effluent Inventory Quantity of Waste Water Generated Effluent Treatment and Disposal Process 1.5 KL/day Domestic : 10 cu.m/day Drained out after treatment No Treatment, drained out Dry Process; Domestic : 3.7 KL/day N/A Drained out ETP not provided Process: Closed cycle Domestic : 25 Cu.m/day (In emergency treated and discharged) Drained out Process: Nil (closed cycle) Domestic:20 cu.m/day (In emergency treated and dischareged) No treatment; Discharged Process : 50 cu.m/day Domestic 100 cu.m/day ETP, discharged; Oxidation pond, discharged Precess: Zero (Closed Cycle) Domestic: 25.cu.m/day No `ETP' Drained without treatement Process 0.14 cu.m/day (boilers) Solar Evaporation Domestic 1.35 cu.m/day No ETP, Drained without treatment Process plus boiler: 50 cu.m/day (closed Loop) Domestic: 180 cu.m/day No discharge ETP; used for gardening/discharged Porecess : Nil (Closed Loop) Domestic:40 cu.m/day In emergency treatment and drained out Soak pits & drained (Contd..... ) S.No. Industry 10. Hyderabad Industries Ltd. Jaisidihm(Bihar) Quantity of Waste Water Generated Process : Nil (Closed loop) Domestic:2 Cu.m/day Effluent Treatment and Disposal N/A Drying Beds and drained Soak pits and drained out 11. Hyderabad Industries Ltd. Sanat nagar (A.P.) Process : 6cu.m/day Domestic 18 cu.m/day 12. Malabar Building Products Ltd. Process : 58 Cu.m/day Trichur, Kerala ETP; Sludge drying beds; and drained Drained without treatment Balancing neutralising tanks-setting tank sludge drying beds Land use: percolation to factory's own lands 13. Newkem Products Ltd. Bhandup, Bombay Stopped use of asbestos since 1984 14. Ramco Industries Ltd. Maksi (M.P.) Process: Nil (closed loop) Domestic: 2 Cu.m/day; Others : 2 Cu.m/day drained for gardening 15. Rane Brake Linings Ltd. Madras (T.N.) 16. Reinz Talbros Ltd. Ghaziabad (U.P) Process: Dry Process Domestic : N.A. Process (Only BTA): 30 cu.m/day Domestic : 3 Cu.m/day Boilers Etc : 3 Cu.m/day Nil N.A. only filtration and drained Discharged 17. Rohtas Industries Ltd. Dalinianagar (Bihar) Process : Zero (closed cycle) Domestic : N.A. N.A. 18. Shree Digvijay Cement Co. Ltd. Pcoress: Negligible Treated and discharged; Ahmedabad (Gujrat)____________ Domestic: 100Cu.m/day No treatment, discharged (Contd....) S.No. 19. 20. 21. 22. 23. 24. 25. 26. Industry Quantity of Waste Water Generated Shree Pipes Ltd. Hamirgarh Bhilwara (Rajasthan) Process: Nil (closed cycle) Domestic: 20 Cu.m/day Southern Asbestos Cement Ltd. N.A. Karur Dharwar (Karnataka) Southern Asbestos Cement Ltd. N.A. Maksi, Shajapur (M.P.) Standard Clutcges & Spares Ltd. Process: Zero Diy Proc. (Thane) (Maharashtra) Domestic : 200 Gallons/day Sundram Abex Ltd. Padi Madras (T.N.) Process : Dry Proc Domestic: 30 cu.m/day Swastic Industries Ltd. Process: Nil (Closed cycle); Chinchwad, Pune (Maharashtra) Domestic 0.5 Cu.m/day Tamilnadu Asbestos, Alangulam, Kamrajar (T.N.) 2.5 Cu.m/day Process : 0.5 Domestic : 2.0 Tamilnadu Asbestos, Mayanur, Trichy (T.N.) 125 KL/day Effluent Treatment and Disposal Treatment details not available Gardening use N.A. N.A. No treatment, drained Nil Treatment and drained Nil N.A. No treatment Drained to nallah and eventually to nearby river Solar evap. Pond for boiler blow down losses. Drained to Nallah, Eventually to river (Contd....... ) S.No. 27. 28. 29. 30. 31. 32. 33. Industry Quantity of Waste W ater Generated U.P. Asbestos Ltd. Hazratganj Lucknow (U.P) Process : Nil (closed cycle); Domestic : N.A. Utkal Asbestos Ltd. Dhenkanal (Orissa) Process : N.A. Domestic : N.A. Visaka Industries Ltd. Somajiguda Process : 0.2 Cu.m/day Hyderabad (A.P) Domestic 2.8 cu.m/day Assam Asbestos Ltd. N.A. Guwahati (Assam) Electric Wires (I) Ltd. Noida (Gzbd) Process : Dry process Domestic : N.A Durac Industries Ltd. Badli, Delhi Process : Dry process Domestic : N.A Udai Brakes Ltd. Badli, Delhi Process : Dry process Domestic : N.A. Effluent Treatment and Disposal Nil No treatment drained ETP, drained; Soak pit and discharged. ETP; drained Septic tanks; soak pits; drained N.A NA drained NA No treatment Drained NA No treatment, drained S.No. Industry 1. Allied Nippon Ltd. Ghaziabad (UP) 2. Asbestos Packing & Manufacturing Co. Bombay (Maharashtra) 3. Etemit Everest Ltd., Mulund (W) Bombay (Mah) (Note : Pipes plant of capacity is closed) 4. Etemit Everest Ltd., Garden Reach Calcutta (WB) (Note: Pipes plant is closed) 5. Etemit Everest Ltd., Podanur, Coimbatur (TN) 6. Etemit Everest Ltd., Kymore Works (M.P) Note: Pipes plant closed 7. Ferolite Jointings Ltd., B.S. Road, Industrial Area Gaziabad (UP) Table 4.4 Solid Waste Inventory Installed Production Capacity (MT/Annum) (Asbestos Consumption) Quantity of Solid Waste Generation 750 MT/A (400)* 0.42 MT/day 800 (720) T/day 0.03 MT/day (dry) 500 (450) 40,000 (sheets) (4,800) 0.02 MT/day (solid to semi-solid) 37,500 (S) (3000) 45,000 (36,00) 90.000 (9900) 45.000 (4,800) 600 (450) 0.04 MT/day (dry) 0.02 MT/day solid, dry 0.05 MT/day Solid and Semi solid both Negligible Treatment & Disposal Storage in back yard premises, disposal in far off land river banks as per IS: 11768-1986 as per IS : 11768-1986 (P) Ltd. Andheri (E) Actual Filled in impervious bags; burial as per IS: 11768-1986 Burial after putting in impervious bags as per IS: 11768-1986 Put in impervious bags: Burial as per IS : 11768-1986 Filled in impervious bags, burial as per IS: 11768-1986 N.A. S.No. Industry Installed Production Capacity (MT/Annum) (Asbestos Consumption) Quantity of Solid Waste Generation 8. Hindustan Ferodo Ltd., Ghatkopar, Bombay (Maharashtra) 9. Hydrabad Industries Ltd. Ballabgarh (Haryana) 10. Hyderabad Industries Jaisiddih (Bihar) 11. Hyderabad Industries Ltd. Sanat Nagar Hyderabad 500018 8372; 86 presently 5750 MT/A (3,756 MT/A) 1,37,500 (9900) (for) 1,05,000 30,000 (2,500 to 3000) 1,50,000 13,500 12. Malabar Building Products Ltd. 36,000 Trichur - 680020 (3640) (Kerala) 13. Newkem Products Ltd. N.A. Bhandup, Bombay 14. Ramco Industries Ltd. Maksi (Shajapur) (M.P) 75,000 30+45:P+S (8100) 2.93 MT/day dry/solid 2.7 cu.m/day (Semi Solid) (2 MT/day on dry basis) 1.76 MT/day (semi-solid) 6cu.mt/day (Semi-solid) (4.25 MT/day on dry basis) 1.5 cu.m/day Semisolid to solid (stopped use of asbestos in 1984) 0.8 MT/day (semi-solid) Treatment & Disposal Sealed in impregnatted bags and buried in sites cleared by M.C. Bombay Factory land & approved land-filLdisposal as per IS: 11768-1986 Land filling inside factory area, and covering with soil as per IS: 11768-1986 Filled in low lying areas in factory land and covered as per IS : 11768-1986 Buried in factory yard Burial in own land and excavated earth pits as per IS:11768-1986 S.No. Industry Installed Production Capacity (MT/Annum) (Asbestos Consumption) Quantity of Solid Waste Generation Treatment & Disposal 15. Rane Brake Linings Ltd. Ambattur, Madras-58 (TN) 4050 (2700) 16. Reinz Talbros Ltd. Mohannagar, Gaziabad (UP) 2700 Total (2,010) 17. Rohtas Industries Ltd. Dalmia Nagar - 821305 (Bihar) 36,000 (36,000) 18. Shree Digvijay Cement Co. Ltd (Fibre Products) Digvijay Nagar Ahmedabad 1,04,000 MT/A (42+62=p+s) (11050 MT/A) semi solid 19. Shree Pipes Ltd. Hamirgarh-311025 Dist. Bhilwara (Rajasthan) 30,000 (3400 to 3700) 20. Southern Asbestos Cement Ltd. N.A. Karur Dharwar, (Karnataka) 21. Southern Asbestos Cement Ltd. N.A. Maksi, Sliajapur, M.P. 22. Standard Clutches & Spares Ltd. 480 MT/A Washind (Maharshtra) (384) MT/A 2.4 T/day (solid) Ground dust, dust from cleaning etc. IT/day Mixed with cement, sand, water. Burial as cake within premises as per IS: 11768-1986 100% recycled in powder from after grinding 0.5 MT/day Burial in low lying areas with soil cover 3 MT/day 2 recycled &1 MT/d:disposed Burial into ground; as per IS: 11768-1986 0.08 MT/d (solid sludge) N.A. As per IS: 11768 Burial inside factory as per IS: 11768 N.A. N.A. N.A. Insignificant N.A. (Mostly used up) S.No. Industry 23. Sundaram-Abex Ltd. Padi, Madras-50 24. T.N. Asbestos (Sheets)Ltd. Alangulam, Kamrajar (T.N.) 25. T.N. Asbestos (Pipes)Ltd. Mayanur, Trichy (Tamilnadu) Installed Production Capacity (MT/Annum) (Asbestos Consumption) 2580 1,080/2080(P) 30,000 (3000) 30,000 (3600) 26. U.P. Asbestos Ltd. Hazaratganj Lucknow (U.P) 27. Utkal asbestos Ltd. Dhenkanal. (Orissa) 28. Visaka Industries Ltd. Sotnajiguda, Hyderabad (82) 29. Assam Asbestos Ltd. Guwahati, Assam 30. Electrical Wires (I) Ltd. Noida (U.P) 31. Durac Industries Ltd. Badli, Delhi-42 32. Udai Brakes Ltd. Badli, Delhi - 42 * Asbestos consumption 36,000 (3000 to 3600) 36,000 (3,600) 39,400 (upto 3, 900) N.A. 30 (19.8) 30 (19.8) 35.6 (25) Quantity of Solid Waste Generation 1.5 MT/day Dry powder & pieces 4 T/week (dry sludge) Process waste lT/day wasted pipes = 0.4 T/day 0.5 MT/day (dry) N.A. 0.367 MT/day N.A. N.A. N.A. N.A. Treatment & Disposal Disposal into a pit with polythin lining-Covered with top soil `Burial in factory yard and also far off abandoned land/river banks sludge in dry/semidry form may be disposed off on river banks and far off land and covered Filled and covered in factory land as per IS: 11768 Burial in lowing areas as per IS: 117698-1986 Burial within factory premises Burial within factory Premises Thow it in general domestic waste same as above Table 6.1 Annual Bburden Vs. Annual Turnover of Four Representative Industry Year Industry (I) Industry( II) Industry (HI) 1988-89 1989-90 19990-91 1991-92 1992-93 (AB) 0.81427 1.303 - - 1.642 (AT) 203.29 428.21 - - 988.32 (AB/AT) 0.4% 0.3% - - 0.17% (AB) 6.857 8.45 - - 9.913 (AT) 4291.21 4648.2 4031.636 (AB/AT) 0.16% 0.18% - - 0.24% (AB) 19.25 19.25 19.25 19.251 19.25 (AT) 3710 3713 2423 4656 5169 (AB/AT) 0.52% 0.52% 0.79% 0.40% 0.37% (AB) - - - 1.90 2.60 Abrviations : - Industry (I): Allied Nippon Ltd. Gzbd Industry (H): Hyderabad Industries Ltd. Fbd. Industry (IH): Hindustanb Ferodo Ltd. bombay Industry (IV) : Ferolite Jointings Ltd, Gzd. AB : Annual Burden in lacs AT : Annual Turnover in lacs Industry (IV) (AT) - - - 142.22 142.42 (AB/AT) 1.3% 1.8% 6.2.3.1 6.23.2 Details o f air pollution control equipment status are asfollows No. of Industries Air Pollution Control Eauinment Status 14 complete 8 Partial 5 Information not available (N.A.) 3 Only exhaust fans 2 Closed Above information lias been depicted in Figure 6.1 and 6.2. Compliance status of industries is as follows Time Frame No. of Industries Status Pre-1981 7 8 Compliance Non compliance 1981-1991 2 6 Compliance Non Compliance (Post-1991) 0 2 Compliance Non - compliance Others 2 5 Closed out Data N.A. Above information has been depicted in Figure 6.3 and 6.4 Figure 6.5 and 6.6 show additional information in `installation of air pollution control Equipment' and `compliance status' in industries. S.NO 1. 2. 3. 4. 5. 6. Table 10.1 Monitoring Results of Few Selected Industries Name of the Industry Monitored Emission Value Air Pollution Control Equipment Installed Installation Year of Air Pollution Control Equipment Observations Compliance Status Etemit Everest Ltd. Bombay Hindustan Ferodo Ltd., Bombay Pure asbestos material: Not detectable Total d u st: 61 mg/NM3 Cement dst :720 mg/Nm3 Bag House Total D ust: 4.8 mg/Nm3 Bag House 1977 -No monitoring platform Industry is not exists. complying with the - Bag house and stack are emission standards. not properly maintained - operations are intermittent 1956 - Bag house is based on old Industry is not design and does not have complying with the stacks. emission standards. As bestos Packing Manufacturing company Ltd., Bombay Not available Standard Clutches and Not available Spares Ltd., Bombay Bag House Bag house 1981 - Monitoring was not Compliance/ non possible without the compliance could not provision of monitoring port be determined holes. 1985 - Monitoring could not be Compliance/ non carried out because plant compliance could not was closed. be determined. Allied Nippon Ltd., Ghaziabad Pure as bestos material: 103.4 and 65.8 fibre/cc, 114 mg/NM3 Total d u st: 188 mg/Nm3 and 178 mg/Nm3 Bag house 1983 - Bag house is under design. Industry is not - Bag house not well complying with the maintained (ruptured bags, emission standards. leakage etc.) Ferolite Joinings Ltd., Ghaziabad Pure asbestos material: 103mg Nm3 Bag house 1991 - Bag house is not being Industry is not repaired and maintained complying with the properly, leading to emission standards. excessive fibrous dust. S.NO Name of the Industry 7. Reinz Talbros Ltd., Ghaziabad Monitored Emission Value Air Pollution Control Equipment Installed Pure asbestos material: 126 Bag house mg/Nm3 8. Hyderabad Industries Pure asbestos material: Bag house Ltd., Ballabgarh 0.194 fibre/cc Total d u st: 166 mg/ Nm3 amd 194mg/Nm3 Installation Year of Air Pollution Control Equipment Observations Compliance Status 1970 - No monitoring platform Industry is not exists. compying with the - Bag house and chimney emission standards. are not properly maintained - operations are intermittent. 1982 - operations are intermittent Industry is not complying with the emission standards. S.NO Name of the Industry 7. Reinz Talbros Ltd., Ghaziabad Monitored Emission Value Air Pollution Control Equipment Installed Pure asbestos material: 126 Bag house mg/Nm3 8. Hyderabad Industries Pure asbestos m aterial: Bag house Ltd., Ballabgarh 0.194 fibre/cc Total d u st: 166 mg/ Nm3 amd 194mg/Nm3 Installation Year of Air Pollution Control Equipment Observations Compliance Status 1970 - No monitoring platform Industry is not exists. compying with the - Bag house and chimney emission standards. are not properly maintained - operations are intermittent. 1982 - operations are intermittent Industry is not complying with the emission standards.