Document LK03DvGOL9pNGxEXzawNX4XaX
Mas*
CHEMICAL MANUFACTURERS ASSOCIATION
January 17, 1984
To: From: Re:
Vinyl Chloride Program Panel C. Stack NESHAP FederaT"Register Notice
I enclose a recent Federal Register notic announcing EPA's conclusions following review of the current vinyl chloride emission standard. The announcement proposes administration changes and contains EPA's decisions regarding certain aspects of the standard. No major revisions are proposed.
CMA 007804 -7 1
Formerly Manufacturing Chemists Association--Serving the Chemical Industry Since 1872 2501 M Street, NW Washington, DC 20037 Telephone 202/887-1100 Telex 89617 (CMA WSH)
4
VS.!~ No. 8 / Wednesday. Innuag 8. 19fift / Prqpqag4,,Rqfos
p.
ENVIW^EMTAtPfHJTICTWH
* 4ocm^wti
[AO-ntL-Z707*41
,
. -
i
flallonri fmleeion Hnitanla liw Hanrdoua Air Paikitantac Vinyl
CNorMe ,,
amncv. EnvoronmenUl Protection Agency (EPA). action: Proposed rule nd notice of public hearing.______________
usmsamr The current emission standard for vinyl chloride (VC) was promulgated under Section 112 of the Clean Air Act in 1876. A review of the technological basi* and administrative
aspects of the standard has been completed, and the conclusions of the review are presented in this notice The conclusions are the basis for this action which (1) proposes administrative and clarifying revisions,to the standard and (2) announces decisions pertaining to
other aspects of the current standard. '. This notice also withdraws proposed revisions to the current standard which were published in the Federal Register on )une 2.1977 (42 FR 26154).
If requested, a public hearing will be held to provide interested persona an opportunity- for oral presentations of
data, views, or arguments concwWng the proposed revisions to the qunsnt standard.
DATim Comments. Comments mtmt he received on or before March 25.1865.
Public Hearing. If anyone contacts ill* EPA requesting to speak gt a public hearing by lanuarySOlM*, e petite hearing will be held on February 65, 1985 beginning at 9*M a.m. Parsons interested hratlemHng*e hearing should call Ms. Shelby Journigaa et (9l9) 541-5578 to verffythat is hearing frill occur.
Request to Speak at Hearing. Parsons wishing to present oral testimony must contact EPA by January 6ft 1868.
Incorporation by Reference. The incorporation by inference of (jartain
publications in thaw standards wili be approved by the Director of the Federal Register es of the data of tbe final rule,
spowaeaaa. Comment*. Comments should be submitted (in duplicate if possible) to: Centra] Dockbt Section (A130). Attention Docket Number Ar-81-21. UA Environmental Protection Agency. 401M Street S.W., Washington. D.C 20480i
Public Hearing. If anyone contacts the
EPA requesting to speak at a public hearing by January 30,1888. the public hearing will be held at EPA-Auditorium.
corner of Highway 54 and Alexmder
ltadt for relief valve discharges. (2)
Drive. Research Triangle Park, NMi
pwvidlng a compliance test procedure
Caselias. Arsons interested in ntlandiiig and a specific emission limit for
the hearing should call Ms. Shetay
version who perform stripping
Joumigan at (819) 541-5578 to verify that iterations in reactors, and (3) specifying
a hearing will occur. Persona wtriilng te raquirements for lank detection and
present oral testimony should,notify Ms. repair propams for certain equipment in
Shelby foumigan. Standards'
VC service. Additional minor
Development Branch (MD-13). X3&.
administrative change* to the standard
Enviromantal Protection Agency;
era being propoaed and are explained
Research Triangle Park, North Carolina taler ip this premable.
"
27711, telafigLone number (919) S4W578.
Summary ofHealth. Envimnmenlpl.
Background Information Document
The general findings o3he review study
ere documented in "VSyl Chlaride--A
Review of National Emission standards". EPA-450/3-82-003 (NTIS-
PB 84-114384). available front'fie National Technical Information Ban Its. 5285 Port Royal Road. Springfield
Aergy. andEconomic Impacts- Sincejpo major revisions to the standard are being proposed, the impacts resulting Rom the current standard remain generally unchanged. In 1975, it was estimated that emissions of VC from
planto producing ethylene dichloride (EDC), VC monomer and polyvinyl
Virginia 22181. The major W'fciinJ
analysis for the review study is
rtalorida (PVC) would be reduced from .000 Mg/yr to 4.910 Mg/yr under the
contained in a separate document which current standard, representing an
may be obtained from the U.S.EPA
amission reduction of 91.000 Mg/yr of
Library (MD-3S), Reward Triangle
VC (or 95 percent of VC emissions).
Park, North Carolina 27711. telephone
Emissions of volatile organic compounds
number (819) 541-2777. Pleeae refer to . (VOC) and EDC are also reduced under
"Vinyl Chloride: Relief Valve Ofocharga the standard.
Standard." EPA-45O/3-85-00Z. for tbs
technical document
Docket. Docket No. A-81-21, ,
containing supporting information used
in developtag the proposed standard, is
available for public inspection and,
aopytaf hstwami 8:00 a.m. and 4:00 p.m
Monday throng Friday, at EPA's
Central Docket Section, West Tower
Lobby. Gallery 1. Waterside Mafl, 481M
Street 9W,, Washington, D.G 2D480. A
reasonable fee may be charged for
_____
_______
The estimated risks attributed to exposure to VC from EDC/VC andLPVC plants in operation prior to the current standard were 5J cases per year for Uver angiosarcoma and 11 cases per year for all cancers. The risks athibuted to exposure to VC fnmjtources under the current standaioaave been
to be028 cases per year for Ever angiosarcoma and 0.55 cases per year for ell cancers.
In 1975, estiihsteicapital cost for
existing plants tqjneet the VC standard
ran wnm jnfonssation umiscc
was 1196 million, of which $15 million
Robert E. Rosenateel or Mr. Lailte B. waa for EDC iqiitvC monomer plants
Evaom. (81S) 581-5071. concerning
and Sl83jniItion was for PVC plants.
techpteal aapeota of the industry and
The EP&*itiinata^ fhat the annualized
control technologies, and Mr. md Dtmmk*cedr.CUb4rt KWoeitfSO*
coat (including capital amortization, etc.) to these plants fo mamtain.tha required
541-5578. concerning regulatory
mniaaionleyefa would be |70 mjllion per
decisions. The address rot the**
contacts is Emission Standards and
Engineering Division (MD-13), ILS. . '
Environmsntal Protection Agency.
The VC standard was proposed on
Research Triangle Park. North CawHria December 24.1975 [40 FK 59332), and
27711.
promulgated on October 21,1976 (41Fr
-4Mta.it la applicable to plants
pataritag EDC by the reaction of
exygw and hydrogen chloride with
ethylene, plants producing VC by any
Revisions. Several edministHttaa
process, and plants producting one or
changes are being proposed eseeawR more polymers containing any fraction
of a review of the national antiaatan _ of VC Thaw plants are subject to
standard for VC No oujor mkrions aw.; -different requirements at numerous VC
being proposed to the eternised As wdh wiission points in t&e'manufacturing
the current standard for VC tan
process. These requirements include
revisions are being sstabiisbedwdir
auMIcal emission limits, equipment
Section 112 of the Clean Air Ant Tbe
apecfibations. and work practices.
signifi&nt administrative revtataaa
. The standard was designed to
include: (l) Reformatting the wtaataa. -minimize the health risks associated
007B0S
Fdnl
/ VqL SO. Now /
with VC by requiring reasonable control measure*. Ai stated in the preamble ta the proposed standard (40 ft 10832, December Z4.1973), there la ao known threahold level of effects for VC Therefore, the only approech that would eliminate health risks gaaodated with' VC would ban ita production and uaa. Thia approach was not selected. Rather, an approach waa aelected to minimiTM the health riaka associated with VC by uae of reaaonable control meaaure.
On November 10.1878, the `____ Environmental Defense Fund (Q1F) petitioned the United States Court of Appeele for the District of Columbia Circuit to review the standard. On March 24. 1977. the EOF and the EPA moved to dismiss the proceedings on the basis of a settlement agreement requiring the EPA to propose amendments which would requite increased efficiency of existing control equipment require more stringent control of new sources, and prohibit increases in emissions within the vicinity of an existing source doe to new construction. Hie preamble to the proposed amendments waa to state that the EPA's policy for regulating carcinogens under Section 112 of the Clean Air Act would include a general goal of eliminating emissions of carcinogens and that the EPA would initiate a review of the VC standard 3 years after the promulgation of die amendments.
On June 2.1977, the amendments were proposed (42 FR 28154). Many comments pertaining to policy, technological feasibility, and procedural aepects of tha proposed amendments ware waived. Review of these comments indicated that additional technical data and coat information were required befbrs tha proposed amendments, or revisions of the proposed amendments, could be promulgated
Meanwhile, the EDF filed petition- with the EPA requesting the establishment of a comprehensive program for regulating airborne carcinogens undar Section 112of tha Clean Air Act Tha aspects of tha BDF* petition concerning the devriapw--t of standards under Section 112 Ms.......... similar to thoee proposed to thefane 1. 1977, amantenants ta the VCi Based on the i amendmentumd die 1
that it i propnnsd VC amendments antH after it had acted on tbs EDFs petition..
On October IQ, 1979 (44 FR 89842). tha. EPA propoead T for Identifying t
Regulating Airborne Subetaneee Boeing
a Riek of Canoar." This proooael addressed several issues which wen
central to the proposed VC .............. amendments. It also articulated the EPA's conclusion that Section 112 does not express an intent to eliminate totally all risks from emissions of ehbonie carcinogens. The EPA's selection of the level of oontrol far a hazardous air pollutant amission standard would not be based on a policy that raqtares zero . missions of carcinogens. This policy is consistent with the basis far other recent actions under Section 112. For example, standards for benzene from coke ovens and leeks horn equipment components In benzene service era not baaed on a zero emissions policy but rather on a reasonable level of control which considers emissions and health risks.
Tha EPA baUevaa it is not appropriate to leave tha proposed amendments to the VC standard in effect or to promulgate amendments bated on the proposed amendments. Therefore, the June 2.1977, proposal is withdrawn. As described in the following section of thia notice, the EPA began a review study to obtain additional technical data and coat information and to datannie whether other amendments to the standard are nssded New amendments developed aa a insult of the teview _ study are proposed in this notice.
Review of VC Standard '
Early in 1989 the EPA began a review of the VC standard. The primary purpose of the review waste investigate the adequacy and appropriateness of thh standard in tight of policy decisions, health studies, control technology developments, and enforcement and compliance expmleiice which have occurred since the standard waa first promulgated. The review consisted of a screening study of. (1> Existingand new control technologies. (2) sources not remitated by tha standard, and (3) enforcement and compliance experience since proonlgatian of the standard Information anddata evaluated during this study were obtained through literature seaichas. plant visits, and' intorvtewa with tedaatital japsamntedsaa andEFA fegloaal ' personal involved in atehwiamwit end
industries. The tefiwmstten end date are I in a document thatmay be
section of tide preamble. Dadaione based on this review ana swmarixed in the next two sections of this preamble.
As another separt of the review of the VC standard, the EPA'sCercinogen
Assessment Group reviewed new health studies titaffteve become available sine# the standard was promulgated. Thie review included a study of the
estimated carcinogenic strength of VC
(the VC unit risk number) and focused on whether thia number should be
changed to redact new tarformaton. Since the current standard waa promulgated, new occupational studies have confirmed qualitatively that liver and brain cancer incidence an asodatad with population exposure to atmospheric VC. However, none of these now studies have luffldent exposure information to warrant a refinement of the quantitative cancer risk estimate.
Findings sad Cenduafaue of the Review Study
The findings and conclusions of the VC review study on presented in the following subsections. The first subsection discusses the need and basis for tha currant standard. The second subsection addresses the level of control required by tha current standard. The third subsection identifies source categories not covered by the current standard and evaluates the appropriateness of regulating these sources.
ft) Need and Baeie for Current Standard
The current VC standard waa established based on judgments concerning the costs and benefits of the standard to society. The standard is not designed to eliminate VC exposure risk entirely. Rather, it strike* a balance between public health protection and the coat of that protection. Data (evaluated before the current standard was established) strongly indicate that VC causes or contributes to tha development of angiosarcoma, oth$y cancan, and various noncarcinogenic disorder* in people with occupational expoeuro and in animal* with experimental exposure to VC. Although no doaa-raapoMn data are available at tha concentrations of VC found in the ambient air, the ERA concluded when the standard was sstahliahsd that any atmospheric ooooentration of VC poee* some public heath risk. To eliminate the risk of VC exposure entirely, a complete prohibition of ell VC emissionswould be necessary. Tttis wouldesqttira tha closure of the entire industry and result in serious, advene economic Impacts. Furthermore, the EPA concluded at the time the current standard was established that a complete prohibition of all VC emissions would not be desirable or neoMsary. The EPA
CMA 007806
tMrfwM tUa to stownftU the imnnfirlal i-- af Vf piaihrn far width desirable aUEtoai ant readily
available; (l) the pntonOal adrarse health end mrintonaaaiai tafaria associated rrith^C eabrtttatei that
have Ml bam toren^T Madbd (S) (be number of euiplujaiea. particularly tofabricatiai industries. who would become at least temporarily unemployed: md {4} the availability of control technology that Is capable of substantially reducing emissions oTVC into the atmosphere.
Although all EDG VC and PVC plants have now incorporated VC omiaainn controls, the maintenance of a Federal standard for VC is still considered necessary, lhe VC standard omrietaa requirements for the proper operation
and maintenance of control devices and the proper implementation of wort practices. These raqaitemmta nisei an
to mlnimiaa health (Mu and the
and community imparts which would result ham standards designed to reduce risks to sero. Relative to the Initial control coats, the additional cost of matatainfeg end implementing the Federal VC standard is small. Nevertheless, if the Fadaraf standard la discontinued, these mall coats may bo sufficient to provide the industry with ah economic tocentirt for discontinuing the use of proper control measures. Thus, the continued maintenance of Federal standards for the control of VC is necessary to snsate a continuation of the current lord rtfcontrol. Additionally, the standard is important for the control of VC amissions from plant* built in the hilara. The
Federal standard would he to iartnaee the candnaganic risk to large anpaaato of th* population, (hr MFI whan the standard was utigtoalij proponed, approximately 4J edition paopieRvud within *SmM* rate af0X1 VC md FVC plaatoj Ammdta^Mh* BPA tea
purification ami VCi and purification equipment. monomer
at PVC pleats, sad vents from fqgitivs
1* based primarily an fito oftntrolof
Federal standard ler VC. or rmanaabla
of (belt)
on fbe.proposed dated that to order to
m control devica at a
fppmv to'ofldt ^munena^menRmim alun
rintotitont a (harms frofi Htto ppmv worid merit to fittis reduction io mas* aniarinne rt VC Vtaaiy, commentars questionedthe rationale ortha'caro
Because Ota proposed 5 ppmv
mission tonfl was not based on data
from a tiootrol technology dlffsnnt from
that-aa*ly*od Tor the entrant standard
the
lowestfeed of pjsWiiJ which has been
oonsUtatitiy achieved, da EPA
withdraws fiwpupDaadSppmv Until
aad affirms lbs ahiul 18 ppmv limit- If
och a ladhnalogy bad been identified, it
could harmboan the basis of a revised
standard However, during the review
study >o maneadvanced technology was
IdentiBari, even though
data
an todnanjea. carbon adsorbers, and
tdlvaot absorption control aystaras on
existing plant* warn abtalaad. Although
dose data Indirnta diet indnerattts are
capable af aadudng amissions bdow W
ppmv. lApptev rapraaanta the lowest
lava! ofcontrol which has b*aa
conailfdy achieved. Baaed on this
information, the EPA has concluded that
thorn is an towrmrori or tie* control
technology that ha* bean demonstrated
to signtfifindy and csnristawtly reduce
a^mim to a level below that required
.10 laplammd i Kecf Stanford--01 g/frg SBC. The atnmt oxpdtiortoatioa vent atondrad afdig af VC pm hg af BDC dees not tequila an addan control device. Instead, in# ten caa be achieved at mat pleats by won ulling
let the
modUfeatiene. At the tima th# origiiial standard was wriltaa. larinaratian of
(2) ftovmmwfTidmvtngr A--rffovuf
pfCanfiaf L;-.- -r .*
This auhaacthm dascribs* the stent* of tbs technology-baaed toed afoantroi for sources oovwad by the iwmi standard. The peasant atotoa af
current VC standard is praaaatod to Table 1.
technology diffsrant bom that analyaad
umilraml wi kirmt re of nasaype had system wtth an
hutemnlarar aqnlpmont conhel device. Tbs m> of mgfpn feed to da MX oxyddorinaten process decrease# the
CMA 007807
volama of hurt wbitun ta ft* im(
stream and uiiniqaiiitty, the coat Kir supplemental Mai required for incineration. Comments received or tills
proposed emend--tetfoamed primarily
requirements a--Mtodwtth &***'
production af i The review i
technology for oxycktoriastion venta at EDC/VC planta that had Ml ban considered during the dowefopaamt ef the original standard Additionally. tha EPA reevaluated tha eaat of seta-- incinerator controls and reached the same conclusion drawn in the development af the original atandard. Aa before, the high coat aaeociatod with incinerating oxychlortaation vantn at existing EDC/VC plants makes tide level of control unreasonable. Thus, the aariant standard of hi g/kg EDC ia oonahiarad still to be the most
raaaosabte level of contiol far aeiatiag oxychlorination vents. In addition, the review study concluded that aigniflrent now construction or modification of EDC/VC plants is not expected. At this time, only one new EDC/VC facility la reportedly planned (BF Goodrich has plana te construct an EDC/VC facility in Convent, Louiainne.) Oxydtlorination vanU at new EDC/VC plana will be regulated by the propoaad standards ef performance for air oxidation processes (40 CFR Pert 00 Subpart IQ) or by the' BACTy LAER tuquirumenta of new source review regulations applicable in specific locations to a level compilable to that achievable through the use of incineration. Because the technologically achievable level of control ia assured through the current requirements, the EPA concluded that investigation of additional control (i.e. incineration) was not required for oxychlorination vanta.
Reactor Opening--0.0Sg/kg PVC Product The current VC standard restricts emissions during
polymerization reactor openings. Tha standard was based on reactor purging and on a reduction in fhe'bequency of
reactor openings. An increased level of.. control was not proposed in the 1977 amendments. (Tbs level of control provided by die currant standard. 002 g/kg of PVC product reduces VC missions to about1JB Ml par year fbr < a modelPVC plant.) During the review of the standard, no tad--rogy wee identified that would provide additional VC reductions bayuuu tb# level of the current standard. Amelina, the ERA te not investigating further the control of reactor openings.
CombinedSources AfterRetfn Stripping. The soirees ofVC emissions covered ander the current atandard
'`^'tiWUtihOWautgrt***^^' -,cwrtfsb-
include Mend Writs. Ayers, ceutilfi^a. storage rilea. h^glng ijuwUum. and any aoeroaa foBowtag the stifoper. Control offo-- atateUhmi te binodtar either stripping the PVC resin to pacified (baaed eoreota type) residual VC teaof (U. --p--for --peiuluu. bulk, eehitiem; MolrtM leefar end
i fordtaperstao raataa) or fsrisoo hem all t tha slripperwith a
raataa" to he sttppod to lower levels (Lm. lOPpyta Her--pension, balk, notation. md tatax reataa; and MO ppm for dtapanien raataa). Wtes the imanrtmintt wen proposed the IPA believed tael < proposed limita; t
Additionally. tot inherent diffiraitiaa ta resin." taformetioo
djustmects to resin cayesUtane are made ronttaely, min are rarely, U result of th--comment*, the BP/ oonduded that It te hyeibla ta cases to dtettagtaeh briweoo new existing rataoe --1 still have toy covered by the yeopoeed Further, thoprogoaed amatnfmaots did not addraaa what tevale ef
technology. Far th-- reasons, theEPA chose ta evaluate whether Ugher towels of central are mhfrvahtofnr all rastaai orenlpCv--tataeclplotee--of retina.
The review atadg found that reel* tripping technology has improved since the currant standard wee | and that an------eon
lower resin residual VC L---------
those required in tha "<g/--1 atpadwd In certain cases, soma ruins can meet the more stringent levels igeriftad in the previously proposed aasaarfrienti,. However, otherpeooeaaon manufacturing resins of diffaring grades and characteristics can only marginsHy comply with the original standard Been-- efthe wfdb variation ta main grsdss end characteristics. It cannot be concluded that even though a particular resin made by one company can meet a particular level any otharrestn or similar resins produced by another company could also meet tael level Furthermore, in soma cases thaaa
Kaesore nMtafo& the mdse atringent ta propoawrnrevtousiy are stripping Aeee twins to rate low tevel to offset
i th-- resins which are
i difficult to atrip. WTIhoul tide
ability to average die Missions and
reductions among raataa, th--
processor* might not achieve the current
standard Exempting main gredee
knownfo bs difficult ta strip to not
fusible because th--reahtecanridf
readily be daftand. Fw the tangoiag reasons. IhaEPA has concluded that
th-- to an demanstihted level of control
which could signifkeatly and
consistently
<*< VC levels
ta raataa In levels below that required
by the cumnt standard. Therefore, the
EPA te not fniraarteating farther the
control of the
sources after
tripping.
Equipment Leak* Because littie wee
known about lank detection and
Umtataion programs for control of
qaipmrat leeks bom components in VC
s--ica. spadfte raqniramwtia for th--
programs asm not taclndsd ta the
current standard taotaed each plant
was required to taetitata sad impienmat
a fasmalined total detection and
eltatinetion proyam incorporating both
a fixed-point monitor and a portable.
subject to apgrovui by the
AAtataabater. Canaaquantiy. die to site-specific dMhr-- among plants,
as well aa isilatimis ta taak definitions
end motatmtag practices, differenoas in control afaqaipsuaid leeks among tha plant*here rasultad Since the standard wm p--tagetad the SPA has obtained mata Mtaaethm pertetatag to tha control of equipment leaks bom components in VC service. With the information obtained form the development of other standards, an effective leak dstacUuu end repair program based on -- of a portable motator can now be specified for equipment covered by this program. The
in the of tfcto
Belief Yatvo Ditcharge Standard.
Boor-- efVCamtariane are--d by thia Stamford todode diadems bom relief valves an pessuiw vessels, transfer tales, and other npilpuieut ta EDC/VC and PVC plants. The standard is based on emission control by a combination of equipment and process modifications,
and operational procedures, found in plants during development of the standard An exact combination of modifications and operational procedures was not specified Instead a performance standard (I.S.. an emission
CMA 007808
hjm_______ Federal JUgtofar / nl fiP. No. B / Wednroday, )enuroy fr, 1--5 ( ftypuaed Rules
standard) w*i Sst*Wished because!!
Jo source* covered by the VCgiandanC inaaeaesn and diet the current level
wai believed that different
the EPA conriadad thatnone afth*
ef oentrol malting from the EPAs
combination* could ba'equally effective . additional sources identified in the
atandard and OSHA s standard is still
In controlling relief valve discharge*.
review study warrant a Federal
raeseubto
The current format of the atandard
standard.
inadyUk Off-^edficationreein*
prohibit* all relief valve discharges except emergent# discharges.
, Uisceilaiteous SauroeeefVC
- aauMnfag VC has been token to
Emissions. Miscellaneous source* are
fandfiHa where the gaseous VC can be
Emergency discharge* are described aa thoee whidt ooold not have been avoided by taking measure* to prevent the diacharge (Le,, thoae that are "nonpreventable"). Since the atandard wai promulgated all plants have experienced some release*. Many of these release* art considered preventable by the EPA. Based on visits to plants with good compliance histories, the EPA concluded that level of performance reflecting compliance with the current format of the standard through the combined effects of equipment, process modifications and
operational procedure* remains reasonable, during the review, no technological level of control was found that would provide for e more stringent standard. Therefore, the etandard is still considered to reflect the appropriate level bt control for thaae sources. However, as discuased in the Administrative Revisions section of the
preamble, the EPA if proposing to revise the standard by setting limits for relief valve discharges in a Afferent format
Administrator* Aspect* of the Standard. Even though the EPA decided not to revise die level of control associated with the current VC atandard, the EPA identified revisions to several administrative aspects of the
standard. These revisions as well as those identified above, are discussed in the Administrative Revision* section of the preamble.
(3) Review ofSources Not Previously ' Covered
plants other than PVC nuABDC/VC plants that ero VC an a raw metarial or produce VC as an intermediate or by- product The BPAha* identified four
such plant*, two of thaae planta produce l,l,l-tr\chloro#han*, on* produces perchloroethyiene and artchloro*thylane and the fourth plant prodaea* pesticide*. (An additional 1,1,1-trirfotoreathana unit was constructed at a fourth location but haa reportedly never opartled. Thera are no plans to operate in tha torture.)
Review of VCemisaico sources at tha identified planta showed them to be wall controlled. Emissions of VC front these plants are primarily from fugitive sources end rungs from las* than 1 Mg/ yr to 14 Mg/yr par plant to general, the VC NE8HAP requirements for process vents and equipment in VC service an being mat at the miscellaneous aouroes due to company policy consideration*
and State and focal regulatory requirements. In addition, many af the equipment components in VC service would ba oovaritd by standard* of performance for new souroas and standard* for source* in nonattainmant areas. Baaad on the investigation of the** sources, the EPA concluded that they an already relatively wailcontrolled and do not contribute significantly to VC expoeun. Fm these reasons, additional requirements for
mfooalianaous sources of VC an not befog propoead at this time.
PVCFabrication Plants. Then ere about &00Q fabrication plants which taka the min produced byPVC plants
released However, tha currant EPA etondaid tatand* that all mins, forfaiting off specification mins, be stripped to reduce the VC emissions from souroas downstream from tha tripper. In order to clarify that stripping rsquirmnents also apply to the offspecification ratio* before removal of landfills, thasa requirements are being restated to axplidty address offspedficatfoo resins. The EPA believes that tha fowl of control resulting from tha stripping requirement* is reasonable; thus. VC emission requirements for landfills are not bebfy proposed today. However, the EPA recognizes that VC may be emitted from hazardous waste landfills and is evaluating and may regulate under the Resource Conservation and Recovery Act (RCRA) voletils emissions (including VC) from landfills at hazardous waste disposal faculties. The EPA alto recognizes-that VC has been-detected in municipal landfills. Therefore, in addition to.' assessing VC emissions from hazardous waste disposal facilities, a (RCRA) Subtitle 0 TASK FORCE has been farmed which will assess all environmental release* including sir emissions from SubtiUs O facilities (a
landfills).
A* discussed In the Findings and Caadurians of the Review Study section of this preamble, the EPA identified several administrative revisions that are
This subsection discusses the status of VC sources not covered by the current standard that were identified in the review study. For these sources, the
EPA assessed whether a Federal standard was warrentad. The EPAs assessment of these sources was based
and fashion it into intermediate or final products. Emissions from thqsp plants an aatnhated to be about 0.0038 Mg/yr
par plant, ht comparison to VC production planta (which typtaefly emit about ti Mg/yr). PVC fabrication plants an small emitters ofVC ifstandards
appropriate aa a result of the review study. The rational* for the proposed administrative revisions is presented in this section of the preamble. These revfotonb inehide: (1) Reformatting the mlaatoia limit for relief valve dfochaipse. (1) providing compliance
primarily on a quantitative analysis of
VC emissions from thaae sources
combined with a qualitative analysis of risk* associated with exposure tit VC '
wan dovufopad far this categorythey would not mult fonduend emissions because the best control far those plants is to reduce the VC level* in the --ins ..
tost procedure and a specific emission Unit foroperators who strip in the ieootore.13) specifying requirements for leak detection and repair program for
from these sources. The EPA considers befog processed by tha fabricators.
. equipment component* to VC service,
these analyae* to be adequate in place Resin stripping beyond the fowl that
end (4) mtooaUaneaus revisions.
of a thorough quantitative risk
process economics would dictate is
assessment for purposes of determining already being done as a mult *f the
Relief VaN* Discharges
whether a Federal standard is
EPA s current standard and OBHA'a VC Background. Tbs current format of the
warranted for the** source*. Because
standard, baaad on the BPA'a
atandard for relief valve discharge*
these source* are already relatively
assessment of these souroas. th* EPA
allow* only "emergency" discharges
well-controlled and the quantity of VC concluded that they do not contribute
(i-s., discharges that could not be
emission, and consequently, the risks
significantly to VC exposure. Therefore, avoided by taking preventive measures).
associated wtth exposure to VC from
tha EPA brnfovas that tha evaluation of The standard applies to all pressure
these sources, an small in comparison controls for PVC fabrication plant* is
relief devices on pressure vessels.
CMA 007809
/ sa, No. s /
{Bwwy *
_r
1SB7
trarotorHrow rod alter eqiifaweurtt EDC/VC and PVC plants- The cartel techniques rimsldarwi m Ite bow of
the standard iuvelw a anrabinatian of equipment aeTdiftratiero, process modification*. andsproTOioroi
procedures. Aa --A cnrafprottoi ofr
modificatiaaa and flf--tinael procedures eras m*pacified ia the
current standard: rather, a performance standard (1a, an aieteinn standard) .
was established bacaaae different comhiofttiaii of thf nodificotiino ^ procedures wars axpactad to ba aqmlly effective in rantmfling relief valve
discharges.
Based an 6 years of enforcement and compliance experience, the EPA has concluded that the relief discharge
standard has resulted, in: (i) Significant reductioas ia the beqaesny and quantity of VC discharges from relief valves. (2) significant nee of agency resources to evsluate individual discharges for preventability. and (3) uncertainty on the part of producers regarding whether they comply with the standard.
Additionally, the EPA leaned soase of VC and PVC behave that this part ef the current standard applies only to discharges through safety relief valves and that discharges through other pressure relief device*, such as rupture
disks or manual or automatic vent valves, are not covered. This interpretation it not compatible with the intent behind the current atendard- To
provide more efficient enforcement by decreasing the burden of individual preventebuity assessments on the EPA.
and to provide a better understanding to plant operators of the goal of the standard, this EPA is proposing to reformat the atendard for relief valve discharges and to define the emission points covered by this standard to include appropriately ell pressure relief device*. As discussed name completely in the following sections, the EPA ia proposing to changa the foramt oftbs numerical limits hi die standard to reflect the number of discharges that occur from thorn plants complyhie with the format of ths current standard.
The EPA found in the review study that efforts by ell EDC/VC and PVC producer* to nemply with the standard srs reflected fat their ptefarwnnee fin terms of siza and frequency of discharges) sheer the ataadard went into effect In nenenL a reduction in the reported frequency and site of relief valve discharges by PVC prodncati has occurred since M79. A tether decrease in relief valve discharges by the PVC
of decreeaedfasc
e| ^ro llmlwl rafter the
end quanfty ef reflef rots* tfieeharge*
by MiC/VCpfon ham deosamd lightly *t reeeehnd relatively constant
Outer udBaaioJorNmamriealLimit.
In ealsrtu *> piaporod numerical limits. EPA first evefaafod te detail the recent performance flWl to 1903) offire
PVC plants andmm EDC/VC fdsnt That* plante were etwaaa tend on discussions wttbBPA Haglrmaf Office
personnel end foduatry and were intended to represent plants with good
relief valve discharge records. In general, the WA's evaluation of these plants Indicates thefasefa has adopted
the combination of equipment, operational procedutes and attitude toward prevention of relief discharges
intended by the camnt standard, and that their resulting performance is
consistent with ccmpfianos wfth (ha current standard. His EPA * evaluation found that s few discharges may continue to occur from soras plants that comply with the standard. This observation is consistent with the
expectation held by the EPA when the standard was written.
In order to revise the standard in tenna of numerical limits repnaandag compliance with the current format of the standard, this evaluation meatsted PVC and EDC/VC plants. For plants,
relief valve discharge parfocmeaca data were further separated by source (reactor vs. nonteactor) and by rests type The EPA then reviewed me perfotwacs of M additional PVC pleats and 12 additional EDC/VC plants. The EPA reviewed this laigs sat af pisals to ensure that the level of performance demotetrsted by the evaluated pleat* could be achieved by all PVC aad EDC/ VC plants
The numerical UmMs presented to the
based an i
aaeoctatedi provisions of foe mdatfng i
evaluated hi detail. Aa axpactad, the EPA found iBaave in dm
operational pracedacro associated whh control of rattsf valve d of the plants. I relattonabip w affKdvanass af apscMe hardware Mama
1901. Performance by the EDC/VC industry exhibited a Ians mmftad trend
ludgmeet. the i
hanjfware end opsiedonaf procedures
hapiemantod by rod) of the plants along
with the atglajev adopted toward
prevendng refief valve dischargee
(present the types of centrol measures
that As sfowled intended. In particular,
the EPA uodudad that (ha tow
frequency efdtsehaigw by the visited
plants wee buficettosoftfaefr degree of
effort to prevent relief veto# discharges.
Consistentwith tbs goal of this proposed revtrioo, this EPA decided that
an altanmttro namarfeal
limit
baaed on performance resulting under
(ha cunent standard could be revised ia a format that would ba easier to
understand by enfarctmeat and industry
peril uinat
Tha EPA investigated two basic ways
of expressing relief valve discharge
performance for PVC plants. One format ia based on maaa emission*, for
example, the pounds of VC discharged
par ndUioa pounds of PVC produced (lb
VC/MM Ih PVCV Baaed oo a review of
methods uaadby industry to determine
the amount of VC discharged from relief
valves, the EPA was anatta to identify a sufficiently accueate method for
measuring discharge (piantities from
relief valve*. At present producers ere
required only to astfaaete discharge ' ;
quantities for reporting purpose*. '
Demonsttetioa af nompliaare with a lb
VC/MM lb PVC Unit would require
produema to measure the amoeat of VC discharged during an incident. Because
a suitable measurement method was not
identified, the EPA decided eat to
redefine mfief valve discharge
performance by PVC pleats in lb VC/ MMlb PVC format
Arofaar format is broad ro the
frequeroy ft*, awaber par writ time) of
discharge from occurrences. No method for imirm ing lha ronunt of VC
dischroged frna retef varies is needed
bearow only the onmnaaro of a release
is requhad far tfasfermat. Th*^
detumdned by aatettrtag procaes paramaSeraro well as inspecting relief
valve performance reports. Thro, of the two beats ways of expressing relief
valve pilferersroe that were considered foe EPA eelecled a format
Based on this decision, tbs EPA then considered how foe foramt would be applied to PVC rod EDC/VC plants. At PVC plants, ths frequency of discharge*
from polymerisation reactors and associated process equipment any be related to (he fact that a batch process ft used to produce meat typer of PVC. for beleh PVC prodaetton process**, the opportunity for discharges is related to
the number of Item* * row
CMA 007810
polymerization batch is initiated. Expressing relief valve Hilary,
performance** these planto with a ditcharge-per-batch format account! for
variationa among plants in the number
of batches prodnped. The EPA selected 100 polymerizatfeo batches as a convenient basiaior expressing relief valve distbarge performance by PVC
plants with batch production processes in a discharge frequency format.
Farther, the EPA noted that the ability of batch PVC producers to limit the discharge frequency may be different for
reactor and nonreactor diacharges and that reactor discharges may vary by resin type at any plant Consequently,
relief valve discharges by individual PVC plant* (except for continuoua solution process plants) were classified according to typejjf discharge (Le reactor vs. nonreactor) and the reactor discharges were separated by resin type. Nonreactor discharge sources at PVC plant* include blowdown rente. transfer line*, and storage vassal*. Because usage of this equipment is also related to tom* extent to the frequency of batch polymerization operations, the relief valve discharge performance by
nonreactor source* in PVC plants with batch production processes was also examined on the basis of number of dischargee/100 batches.
Unlike the batch ptooess need to produce other PVC resin types, die solution PVC process is continuous. Thus relief valve discharge performance for the solution PVC process cannot be expressed on a frequency parbatch
basis. Instead, thd relief valve discharge performance associated with the solution production process can only be expressed in terms of the total number of discharges (reactor and nonrsactor) per year.
Similarly, the HDC/VC production process is not a batch process, but is continuous. Thus, relief valve discharge performance by EDC/VC plants also
cannot be expressed on a frequency par batch basis. Moreover, the EPA was unable to detect a direct relationship between discharge frequency and VC production at EDC/VC plants. Thu*. tbs
EPA daddad to define teWf valve
discharge parbananoate EDC/VC plants on me besia of a total number of
*"""> fit ipll Tgj f
Findings. PVC Reactor Discharges. Suspension resins account for the highest percentage of total PVC production. The remaining PVC production is in the form of bulk, dispersion and solution resins. (A small amount of latex resin is produced by a process closely related to the dispersion process.) Examination of relief valve discharge performance associated with
production of eaapaiminn mrt hulk -. resins tndioaias Oat nangm dimhai, frequency generally is ailhsr leas then
0095 diacbargaa/UO batahaaarJa weetar. (Recent i
i ngget i discharges have been
i the
nequendaa'f
at this plant an net atidpetad.
between SOB and OlOl IharhaiaeaJlUT hitchflii) Fqjthv wUMttbift irf FFlft*
L EDC/VC Dtacharges. During the revieulstady, Em EPA evaluated
parfafmaaoa by one EDC/VC plant in
than* discharges par year during the period from 1M to isRL Amformance fcytxt. piit ahir monUil p (gn
dischargee/lOO batches. .
Hw rmmntnr rHmnhmrfm fceipLnry
associated with Aspersion and wax production l* typically saro.However, for a typical dispersion or latex resin , process with* low production rate (U. number of polymerization batches per year), a tingle emergency reactor discharge in a given year would be equivalent to a discharge frequency of bout 0039 discharget/100 batches.
Nonreactor Discharges. Nonrsactor discharge frequencies By PVC plants typically were cither less than 0025 discharges/100 hatchet orWere much meater. (Recent nonreactordlscharge frequendetreflecting poorer performance than tbs 0023 levhl Tanged between OOM aodlUZS discharges/too batches.) Furthermore. with the exception of two producers, no more *
than three discharges per year were reported from nonreector aontcas in PVC piants during the period from lfltn
tolMS. ' Each of the five PVC piants that the
EPA evaluated in detailwas among those achieving OjB diachaigssAMO batches or ices in sech of the reactor
detalL TUsglmit experienced about four I WjA--* CaMBHPi|MJ ^OVwHW* K- Qi . Recent fiflgi to lflOS) relief
valve discharge performance data for tiarEDC/VC producers indicates sn tadustry range of 0 to 7 discharges/yr. tnformatian obtained from plants during the review indicated that where applicable, similar type* of equipment process modifications and operational procadnraa aaed tooontrol relief valve mschargee from PVC plants also are aaed at H9C/VC pants. The EPA examined discharges by the EDC/VC producers who exceeded four itlsrhergee isone or more years since 1001 and found that one or m re of the dfechiigm at each plant were proventaMe.Elimination of the preventaMe diachaig** would allow each of thee* plant* to reduce' their *--*--1 discharge frequency to four or
Smnwiaiy ofNumerical Limits. Based on the study of current relief valve discharge performance by PVC and EDC/VC plants, the EPA is proposing that the following numerical limits for relief vale* discharges be added to the atandardrEach discharge causing an exceedance of any numerical limit presented below would be considered a violation arithout regard to whether any individual discharge eras preventable.
discharge categories nd 0028
diecharges/lOO batches or iaaa in the
nrmfairtm llai hmfm nmlaoiafc Vkn Ri
_2S2L
examined Individual discharge tnddenta
forth* PVC producers wfadea recent
performance baa exceeded 00*5 dischargea/lOO batches in erne or mete
of the reactor diecharge oaiageeiae or
wfoo vxnidid.0421 batcfaaa and SdietAaigee pm year from
nonrsactor sources, far evwyoma,A* EPA identified anaor most disrhargm
that wen pnventabta.Biminaliimaf .
thaee preventable dlediaigrafridfof
that theee producers should have
achieved diecharge ftsqusuries
,
comparable to (he five WCpimBMhat the EPA evaluated in detail.
Solution PVC Process. Discharge
frequency from both reactor and nonreactor aouroeeby th* singlajilaat
producing PVC by the aobitkm prooaaa
was ssro during tbs period UB to IMS. Previously, this plant axparianoHi aa
Compliant* Provisions. The EPA
tvcogtftta tint all plants may experience un unavoidable relief valve
i--at aome time. Examination ofrelief valve discharge
many aa two discharges tea M month * performance by PVC plants with low
CMA 007811
/ Vol. 80. No. a /
^s
discharge frequandaa indicated that plant! with the lowest polymerisation batch frequencies typically experience about one discharetto a 12month
period. Tbs EPA rnorfuded that for most
plants a 12-month reamrtingperiod
(rolling every 5-mostos) area both
`I*..L
^
"polymerization batch" eonsists of each
sequence of rheiglng VC and other
materials to tha reactor, hasting reactor,
contents, polymerization of reactor
contents, and removal (l.*., blowdown)
of reactor contents. Any batoh that is
aborted following charging of VC to the
operatinghfateey. rvtief valve discharge performance by certain plants is
ejected to be mudi better than the :*f respective Hmits. For example, tome new suepenakm mm PVC plants
produce about 5,000 batches during a 12-month r*~n period. One and
suitable and appropriate for determining compliance with the proposed numerical limits- For plants producing only a small amount of a particular rosin (Le. low
reactorIs nonetheless counted ss a polymerization batch in assessing
compliance- For PVC plants producing bulk resin, a stogie "polymerisation
two dtedupgw at one of these plants
daring a dunpHaitce parted would result le-a dischaige performance of 002 and 008 discharges par 100 batches,
number of polymerisation batches), an apparent violation of the standard may result from a singls discharge
occurrence during a 12-month compliance period at described below.
butch" indudesboth piupufymaHgtion and postpotymerization reactor operations.
Discharge frequency can be recorded In two weys. Discharge frequency can
respectively- The seoond dischaige in*
drotef the compliance period would be a violation of tha proposed 0035 discharges per 100 batches limit despite the fact that the first dischaige would
For PVC plant producing a tingle
be recorded on the baala of discharge
result in performance well below the
resin type to meet the numerical limit for events (involving discharges from one or limit These types of plants were
reactor discharges (i.a.. 0.035
mom relief valves) or on individual
amelderod in selecting the proposed
diachargea/100 batches), it must
relief valve discharges, la most cases,
Hmits and reporting procedures for relief
experience and average of no more than plants currently report discharges
valve dischargee. The result that plants
one discharge par 2456 polymerization individually when they occur from relief of this type must perform well below e
batches over the preceding 12-month
valve# on separate equipment However, Hmits in the standard in order to be ir.
period. An average reactor discharge
certain equipment such as .
compliance is consistent with the
frequency exceeding one discharge per polymerization roacton that are
proposed limits, which were selected a
2.858 batches would be a violation of the equipped with multiple relief valvee may represent an upper boundary on the
standard. However, if the plant made
xpoienoa discharges simultaneously
number of allowable dischargee
lata ban 1.858 polymerization batches from more than one relief valva. Moat
intended by the standard. The EPA
over the 12-month compliance period, a plant* cunently report such multiple
expects that plants using the best
single discharge occurrence would bo an discharge* boa single plena of
technology and procedures should be
apparent violation of the standard (i.e,, equipment aa a single discharge. Thus, able to perform better than the proposed
the discharge frequency per 100 hatchet the performance levels serving as tha
limits.
would exceed 0-035). Because
basis for tha numerical limits represent
Reporting Requirements. Tha current
insufficient batches were made, the
individual discharges and net multiple standard lot relief valve discharges
reported discharge frequency per 100
discharge events except when they
requires producers to report discharges
batches would not correctly reflect the occur from a single placeof equipment within 10 days of tile incident The EPA
performance by that plant in comparison For determining compliance with the
is proposing to eliminate the 10 day
to other plants complying with the
numerical limits, dischaige frequency is reporting requirements and to require
standard. In rectifying the undue
to be recorded on the basis of individual . reporting of all discharges on a quarterly
compliance burden posed on plants with discharges except whan eimultanaous
basis. Although compliance is to be
small numbers of batches by the
discharges occur from relief valves on
determined on a semiannual basis,
discharae/lOO batch format and the
the same piece of equipment
quarterly reporting of discharges is
selected 12-month compliance period,
A relief vehro discharge to considered appropriate because violations of the
the EPA it proposing to add additional to bo any venting through pressure
standard may occur wellbefore the end
provisions affecting the number of
relief device to prevent or relieve an
of the 8-month period. Quarterly
batches used to calculate the discharge overpressure ntmdltiwt from equipment reporting notifies enforcement personnel
frequency. For PVC plants producing
in VC eervioe that results to emiaaiona of potential violations and violations
less than 2,858 batches of a particular
of VC directly or indfrectfy to the .i that have already occurred prior to the
resin, the minimum number Of 2458
atmoephere. In determining whether or end of the compliance period so that
batches will be used when determining not a relief veiva discharge results in
ewiauive actions can taka place sooner
compliance with the numerical limits.
emteetona to dm atmosphere, the
following the end of the compliance
PVC plants producing more than one controlling factor ia the ultimate
period. Information to bo tnchidad in the
resin type must demonstrate compliance disposition of the gases. Venting to a
report for individual relief
separately for reactor discharges
manifold or header system that
valve dischargee is to be reduced to
occurring from different natal production ultimately discharges to the atomsphere include only toe data, time, source,
processes. Only the rotief valve
constitutes a relief valve discharge. If
cause and estimated amount of each
discharge* and polymerization batches . tha manifold or hsedsr discharges gssas discharge occurrence. The semiannual
pacific to each natal type ere
through a control device meeting the 10 report wfll also intends information on
considered for determining compliance. ppmv VC emission limit the venting
complianca statu*.
However, far determining compilenee
done not constitate e relief veto*
In addition, plants will now be
with the standard for nonrsactor
discharge.
required to maintain relief valva
discharges, the total number of
For perpeeee of reporting compliance discharge records for 5 years, because of
polymerization batches (regardless of
status with the limits, plants will be
tha potentially significant increase in the
resin type) are counted.
required to calculate their discharge per time period between a discharge
To determine the number of ** polymerization batches produced far
batch frequencies with eufllcient precision to domonatrate that
occurrence end reporting of the dischaige.
purposes of assessing compliance, the
performance ia either equal to. below of
Effective Dab ofRantion. The
following guidelines apply. A
in excess of tha hmits. Based on
current standard as written will remain
CMA 007812
41*0
/frtel. JO, Wo.fi/
in effect for relief valva dischsqyee
toe proposed revisions ote.pntoulftoad Thu fnrrnwil silnsisiliaTliw nrrlilrn do not change fleitpdMd'iii^Ml Intent and ant Inteijjl imte lo snlliniiti
to facilitate coopliMpoe enforcement efforts.Hum. toe currant standard will oonfinne to be oaEomed until the revisiona am pramnlgated.
^Yirr'ijJ f'n ftfnrtrr nmu~ftirii Test Procadum
Hie test method formeasuringreactm
opening losses was developed for main stripping operations that taka plane in
vessels separate from As reactor. Same PVC plants, including all bidk resin manufacturers, however, do not aae separate strippers to remove aealrhial VO from the resin produced. Instead, these plants strip VC from die product resin In the resctnr (postpoljrmsricatiea
reactor in the case of bulk resin producers). For plants with reactor saain stripping operations, the csnoentntiaa of VC in the reactor vaporapaca.es measure in accordance with the current standard, exceeds the MRg/kg of PVC requirement. The high concentrations result Zone VC ueiniueei diffusing from the resin into the vapor space during the period following completion of the strippingoperation (normally occurring under a vacuum diet must be broken before the reactor can be emptied) and before the reactor is
completely emptied of FVC resin. According to the Federal Register nodes of promulgation of the current VC standard (40 FR 40SS3. October . U7B). any VC escaping from the resin after it
has been str^ipsd to acceptable levels is not intended to be noimtad as pari of the reactor opening loss. However; the current standard did not indude iu the
measurement method an acceptable method for determining what pari of the VC in the vapor space has escaped from the resin after stripping Is TMpia*ad.
era added kmriher to riven hotel . allowable VC content from (haae bne sources. The measured nainnaiduel VC and Ihe cdfiadoted reactor opening loss would then beadded JogeOeE. and avenged oarer aVtfrour period accorihig to rerin type.Vfhe Mwur average meets the combined rtandariL the plant would be considered tobe In compliance earth both the stripping end
Leak Datactiom madA
requires tmplamsrtntiqn of a ZbtmaMxed program ftrdPtctlQe tfhikifrsn equipment to VC service and oUmhretianriftoera Teaks.Tfr> . formalhred prop sm hniudss a mtotipoitohC detector end poridWe volatile etgmriccompoundfVOC) onolyeer.The RmjJ puim mmillorlng eyrtras oontiauousiy monitors VC conceuti'utioim In the wort. urearemind quipOMOt te VC eereioe mi sounds an
psureribed into. The porttoie member is med (ndepaadeMly to some tadMduto equiptoeut corepewetris for toaka Retiier than apectfyiagriM emberof ptotoa to be monitored, toe eoMltivMraof toe meltipouK detoolur. the VC conaenlraiiimthetlndkmtM aleak, and the actions to be token to repair leeks.
Ths current standard allows hulk
resin producers to cekidate nectar *
opening loss emissions from the
postpolymeriietion motor based an the
number of reactor evecuatkma. the
vacuum invlovad and the unban ofgee
in ths reactors. Forauobulkraton
producers with nrsrtnr rsein stripping
rf riartrv
opening loss emissionsis more
complicated due to ths presence of
water vapor in the mactor vapor apace.
Currently, waivan of testing for
producers with
mate stripping
operations in the motor have been
granted on a case-by-caae basis by too
EPA Regions, typically with the
provision that residual VC samples an
anlayzed n each batch. Anxiety of
appunmL flout owaan arboretaare required to nhmM torie ne beoktonnri concentretkm of VC totofiemt arena of tlm pient to mm to totem*** toe C concentration that abredd be fetopmtod as todicetiag a teak. flans. thartom. were tailored bynach pinto mto reviewed by the the 8PA legtomd
TheVA faad ietoejtoifewriM^
elimination programs exist amnag PVC and EDC/VC production plan'smd miscellsnewis sources set) thtototo
leak deftaittoesaad nmnitaitog ; practices. The toUtioB end monitoririg practices, eleu with repair^etotoe^ ere primary tnfluare--anriwcoearito -
igieuii mid isfloto
I Stondirdsres
>VAhas obtained
fWinn jjvi iiiiinQ to mo
ueAito tifalUuluu fiuui equipment
lotos. Bused on this tofuruntion and the
review of the Into detection and
elimination ]ftn being implemented to
central emissions of VC, (he SPA
decided fr sptdfy leak detection end
certain
equipment components in VC service.
Although frdbnnition obtained from
development of other standards
indicates fhat a routine leak detection
and rqpairjeupam with s portable
monitor can be an effective mmifijunq
reduction technique without the
requirement of a fixed point monitoring
system. the SPA concluded-that fixed-
point monitoring systems already in
placehqve uses that justify their,
retention hi the current standard.Jh.
particulsr. fixed-point monitors allow
for quick detection of
huge VC
leaks that Blight otherwise go .
undetected until the next routine
portable monitor screening. The EPA
recognizes that existing fixed-point
monitoring plans will need to bo
reviewed in fight of the leak detection and repair fMiiimMBU hmimg f-ifia<t
at this time-The complexity of existing
fixed-poiat monilorim plans, in tanas of
nuitour and disirihoHoa of monitoring
points, aeries greatly among plants.
Consequently, some pint owners or
oprenlars may wont to altar tbs number
of points that sm montimed end the
distribution ofmomtaring locations to
bettoroomplasMBt the specified
pnrtshle mntotoriqg requirements, torch
monitoring plans will he allowed providing they do not aker tha plant s ability to dated largs VC looks
The proposed raillaini are primarily
Intended to rtanderdira cmtoolnf VC iiaiMiaoa tore ogalpmonl lasts to doing this. Iha EPA is ooncomed tom storting stitoto films not bo
revisions toctodo pretosiena diet totow plants withatoeting effective plans to
effectiveness of thrtr plans wifimto additions] requirements. ftrniSTUngijr
specific offadts nf aystofyieg task
CMA 007813
ysLM **tL&^UgS3gE&**&"t P wWB^*iflgt
an
detection end repair requirement* on effective existing plans.
Leak Detection and Repair Requirements. The-DA aetablished leak detection and repair requirements (40 .
CFR Part 61 Subpart V) tor certain equipment in volatile hazardous air pollutant (VHAP) service on |une 0.
1984. These requirements were established in conjunction with the final
standard for benzene equipment leaks. The requirements of Subpart V generally apply to pumps, compressors, pressure relief devices, sampling connection systems, open-ended valves or lines, valves, flanges and other connectors, and product accumulator vessels. These requirements reflect the level of control that the GPA considers reasonable for equipment covered by developing standards for VHAP. The 6PA is thereford proposing to add VC to the list of substances covered by Subpart V.
Subpart V would substantively affect only valves and flanges In VC service within this industry. All other equipment in VC service are already required by the VC standard to comply with
equipment and work practice standards consistent with those in Subpart V. For example, pumps and compressors meeting the dual mechanical seal requirements of the current VC standard will be in compliance with the Subpart V requirements. In addition, the sampling connection systems requirements of Subpart V are essentially the same as the current standard. The use of rupture discs for controlling teaks from pressure relief devices, as required by the VC standard, is consistent with the "no detectable emissions" requirement included in Subpart V. Requirements for controlling leaks from pressure relief devices are described in more detail later in this section. Thus. Subpart V will affect primarily valves and flanges in VC service by requiring a specific monitoring schedule, leak definition and repair provisions.
Compliance with the provisions of Subpart V will be used to determine compliance with tin portable monitor leak detection and elimination requirements In the currant VC standard
(40 CFR n.Q8(bM8KiI)). and therefore, the current standard b being revised to reflect this change. However, process units within VC and WC plants in
which the percentage sf leaking valves is equal to or less than 24 percent are considered by the EPA to be effectively controlling VC emissions from leaking valves. For these process units, the existing leak detection and elimination program will continue to be allowed while the percentage of leaking valves is
ZjO percent or less. Any process unit in that aeUeves that standard may be
which the percentage of leaking valves applied. Section 112(e)(2) defines the
is found to exceed 0 percent will be
following conditions under which it is
required to comply with the provisions of Subpart V.
not feedible to prescribe or enforce an emission standard: (1) If the pollutants
The Subpart V requirements for
cannot be emitted through a conveyance
valves are basedtin a leak detection
designed and constructed to emit or
and repair program that requires (1)
capture thf pollutant; or (2) if the
monthly monitoring for valves in gas/
applicatkm ofmeasurement
vapor and light liquid service. (2) an
.methodology Is not practicable due to
initial attempt at repairing these valves technological or acooomic limitations.
within 8 days after detection ofe leak. Section 112(e)(1) allows that ifan
(9) repair of leaking valves within 15
amission standard is not feasible to
days after detection of the leak unless
prescribe or endorce, then the EPA may
repair would require a process unit
istead promulgate a design, equipment
shutdown, and (4) repair of valves
work practice, or operational standard,
during dm next process unit shutdown or combination thereof.
after repair is delayed until a process
The EPA has reviewed the design,
unit shutdown. Valves found not to leak equipment work practice and
far 2 successive months con be
operational requirements contained in
monitored quarterly until leaks are ,
the currant VC standard. The only
detected- Monitoring of equipment to
sources covered by the currant standard
detect leaks is conducted in accordance with ana of the requirements for which a
with Method 21 and a leak is defined as performance standard [La,, an emission
a measured organic concentration equal standard) is foasible are pressure relief
to or greater than KUDO parts per
devices. As discussed below, the EPA is
million by volume (ppvm). For a
setting a "no detectable amissions" limit
complete description of the leak
for these sources. For the other sources,
detection and repair requirements, see the EPA is minstating those
Subpart V (49 FR 23498, )une 8.1984).
requirements as set forth in the currant
In addition. Subpart V contains
standard.
standards for other types of equipment
The EPA selected the use of rupture
(e.g* flanges, and open ended valves or disks as the basis for the currant
thus). Standards for flanges include
standard for pressure relief devices.
monitoring with a portable instrument
Whan the integrity of raptures disks is
under prescribed procedures within 5
maintained, equipment leeks through the
days of observing evidence of a
relief device an eliminated. Rupture
potential leak by visual, audible or other disks normally maintain their integrity
means.-Open ended valves ra Moss are unless an overpressure occurs. After the
required to be capped, blinded or fitted occurrence of an overpressure,
with a second valve. These previsions
replacement of the rapture disk once
are not expacted to significantly affect gain
equipment leaks of VC
producers with these types of equipment through tbs pcassure relief device.
in VC service. The equipment and
For emission control techniques that
procedures employed as normal practioe . eliminate equipment leaks, such as the
by these producers or ea a result of the use of rapture disks, a "no detectable
current VC standard are expected
emission*" limit is feasible. An
generally to ensure compHanoa with
instrument reading of less than 500 parts
Subpart V.
per million by volume (ppmv) above a
Pressure ReliefDevice*. The EPA
background concentration based on
proposed end promulgated the work
Reference Method 21 can be used to
practices, equipment, design and
indicate whether equipment leaks have
operational standards in tbs currant standard before explicit legal authority
been eliminated: that la. that the equipment baa "no detectable
existed in Section 112. These
requirements an found in 161.88(b). In
The "no detectable emission" limit
August of 1977, Congress amended -
esdd not apply to discharges through
Section 112 to allow the use of these
the pressure relief device during
requirements. Section 112 of the dean overpressure relief. (These releases are
Air Act requires that an emission
covered under || 81.64(a) and 81.85(a).)
standard (Le,, a performance standard) The standard would specify, however,
be established for control of a
that the relief device be returned to a
hazardous air pollutant unless, in the
state of "no detectable amissions"
judgment of the EPA, it is not foasible to within 5 days after such a discharge.
prescribe or enforce such a standard. An The standard would further require an
emission standard allows for some flexibility in complying with the standard, since any control technique -
annual last to verify the "no detectable
emissions" status or the pressure relief devices ends teat after etch over
CM* 00781
)
ths4
standard
rtyiiwlief
iJbelPA regional pawannal togarqg flair
experience mwMSsiariag lha cmneat VCitiaduiL hWAkfiiyMii^
several addifkiaal adnunisnative
revisions ftat would tacflitale compliance and enforcement efforts associated with the cuneal Itase revisions represent innr rtmr^y>
to the standard. A briefdescription ef these administrative revisions and the basis for making them follows.
Definition ufLeak, Exhaust Das aad Relief Voire Dbthvtge. Tnnctioni) definitions of"leak".'Exhaust gss" and
"reliefeatve discharge are being added to lhe standard to dartfylhe mppIficAffity rifdie standard to each of them types of VC amUsiuus.Puifiig their review ofenforcement and
aeaqdiauue experience since the 1 Stamiafl to promulgated. the BtA
cheoneered sgsersil eases id confusion over the intended laeaning ef ^eaV, "exhsest gas* and >etief vslve
discharge." These three distinct
categories fVC emiseinns arc Wing defined ta tire revised Standard to provide ecmtpMaiice end ladsea>
did part of the standairi applies to any ghmn discharge af tC the
DefmlUmefsrnc and VC Purificatit
have
purification and VC _ processes with Iha resell that aHarnieeaammns
cowssadhftha
been coni
pmificatian
being msisaritedarify that all
purifkstiaa
end WCfanwehen warn
repiletien andar iha
10ppmwJHandmd. Ihmalarifpdy
revisions
regulations to improve undentaadhmnf
the awtUcahiUly of this pari aftW
standard. Hut. aithnqritAe mat a
for dittnaiiiiii
ttith 4h# 10
gpmv standardjpwflas thatUrn
aaatnga saarrltsantodtanel-haur
tempting num ha used, OtisJ4onr
averagiag periodla Hi npeaiWd la lha
10 ppnv requirements, ^pecafyiag that
emissions may net svnaad lOppaiveanr
a 1 hma sirsrsgiqg parind rlaiifiss Ihsi
lna.nli.wii nwylUw WS Am 10
ppmv standard is ani aa inmadad requirement Moreover tpsriflisiina 11T
applies Is1 gaoa requirements, inchtding i devicedfpesK for byps^nl smisiisaiisrg
indications af amtoomptianne Ifdsy howli4y Alt the 101
itieatWtlhelrimn requircmsmlsapply iseach axa stream Wm She
laftMu
requirement. 3Wai intended4eprohibit the *
practice afar rivkiultAililBIBlkif headarleadhm So a canted riatica.
According to me retfaad 10 ppae
wM|nifiidaf^
|M
stream rtaXainir\g mote than 10 ppmv
VC edfliaaofhar exhaastjasritnMm coata'tn'n\g lass ftan IDppmy VC3
allowedonly rdmntha cambifamdstream
is ducted is the coated device.
revised stsidasd Isdaf^ that the
alae^phedtoagpi vents that a process equipment from unsafe overpM Kmdlh of reaaf is not intended toi contaol MdvassMdtoaattsdlbvlsan
However, the cementrelief vahia
diadhaqgs standasddid covwanussfona
from pressure control vtivaa Mionflt
Included In the daBrtlflf nfrelief valve
are ptaaeitmannlnfl systems-u3>as
polymerization readtaa AoriStqp
systems or i -
-
sAfldh act toi
other than venting.
Baaotor Qmsasqg i
for MultPVCEmia
PVCi
productiaa'ofothertypes efWCa
in ihttt
of {he squiramtuit at lha revised standard as thqy imply to balk PVC ' totinpaadnoacstalighlnfactual industrypraotins No todnrtion is VC emlssloiKcantzolaljiagancy still setall from the change in regtiramaots for prepotymerisstina msrires.
Inpn forGee atanriwdUheVC i
thanSgpmaKpasinBofther to thaatoMSphase. da lha oaee af
the VC < enoaedJO
tandadawai Out rnmpIlMns noth tWahnoapimric
ismat pesntinshls 1m this particular inproceta ws
apply ta Im |uhd4ifiiiL
CMA 007815
/ Vol M. too. * V
OtAer. Inaddition to the crviaia deerrihod ibcncn review dto
km perfamud loldynttfr-uayetoi recordkeeping awlraportiiv burden no
plants and to ideally any additional
Ths EFA tdentfflatiHro anas where At reporting burden on plants coidd ba reduced. Ha nsrait reporting requirements for reetdnal VQ monomer pacification* and roactor epeniitg manurewants require that remits of all nomptiance teats pa reported to samianiRial moda.Ita WA to prapoaingto ahiwplmts tempo* nly test results that stone exceedances of
exceedence* occur, plant* etal be required to indicstetoet tod to toe eegiiannil report This type at exception reporting is onrwntij eilawed far demonstration of compliance with the 10 ppmv standard lor pracnss easts. The second area is the requirement to report relief valve discharges within 10 days of tfanir occurrence, the EPA is proposing to allow plants to report relief valve discharge eccnmncee on a quarterly basis rathar faen edthin 10 days of their occurrence. Furthermore, the reporting requirements for nltaf valve discharges have bean staeamltaert by dropping tha need to saport actions taken and imrlnmantari preventive
Informatiao on tha data, time, source, cease end eeHweiad amount of Initirirtuel relief irelire dierhaige wil he included with the semiannual reports along with information on compliance statue.
Additional semiannual Mpaittag requirements being added far FVC producers are toe an
each main type. Ibis leqebement anil provide general infatuation to facilitate review a lndusti
paperwork burden ef dndllfnenjraaie.
It ahorid ba ntoad that all
Act ftZKXA) Setaion unflfl tmsmdoas snbstenoes each as vinyl chloride are subject to reporting requirements under Section 101(a) of
in charge of
ilaOiUD^ffll^mM/ MtoribWAnnlVMQMHHaIl
of tfaa NRC is H)HK and to Washington, D.C. metropolitan ares it Is
Vtoyi
tindmtiectkm MBfU) rnpileflrm
1
30Kl)awd4*ft23BU)i teCEBLAmMticntto liebiMtiee. Ifcwmver.
section will
BMhaenffaepnUfa may file e written statement before, during, or within 30
Written to the
ef this preamble. A verbatimtranscript of die bearing end wrltieu ^elements wtH be available farpubHcbwpection mid copying daring wottiud working boars at the ffA'i Caibnl Dodrat Section la Washington, HjC. (see MMMnms section of this
The docket i* an organized and complete file of aB the fafbraurtiqn _ submitted to or otherwise considered by the BPA to tha development of this.
_1 purpose! of the docket arm (If To allow interested parties to identify end locate documents so that they can affectively participate in tha rulemaking process, and (2) teasers ae the mooed in case of| judicial review (except for iatoregincy review materials (I 2d7fd)(7(A)]).
In ai nartlsnre with section 117 of the Act publication of (his proposal was preceded bp nonaultation with mmpdate adeiaory nommittass. independent experts, and Federal
equipment leeks and Included to the are the repair statue of
detection and repair j these requirements may i
roqniramenta to thie proposed rale have bean submitted far approval to the
VC
rtaan.
-
by tide definition, fifocei
mgelatary flexibility amiyeia to required. Bvea tfaa i
(QMB) under the Paperwork Seduction
ActofmataUAGWOle/eaq. Oemmanta on these mmtoementsdwuld ba aufamittad to the Office Of
Affidredf "Attention: Desk Officer wit ae to tbe SPA docket
0>ed above. The Baal rule will
to any OMB or public an toe tafamatton rwllartton
CMA 007816
t
1194
Federal Register / Vol. 90. No. 4 / Wednesday, Janniry 9. I486 / Proposad Bales
Under Executive Order 1226L the EPA
mutt jud|i wtafawntidlttlM it
"major" and therefore-eobject to the
requirement of a Rsgfaafary Impact -
Analytia. Thit rwgalsgfan it not major
because: (1) The nattahal annualised
compliance costa, fadbdfag capital
charge* resulting fromthe standard*
total lesa than 6100
(2) the
tandards do not cause a major inmate
in prices or production costs; and (3) the
standards do not cause significant
adverse effects on domestic competition,
employment, investment, productivity,
innovation or competition in foreign
markets.
This regulation was submitted to the
Office of Management and Budget for
review as required by Executive Order
12291. Any comments from OMB to EPA
and any EPA response to dtose
comments are included in Docket
Number A-61-21. The docket is
available for public inspection at EPA's
Central Docket Section, West Tower
Lobby, Gallery 1, Waterside Midi, 401M
Street SW,, Washington. D.C. 20400.
Pursuant to the provisions of 8 U.S.C.
005(b). I hereby certify that this rule, if
promulgated, will not have a significant
economic impect on a substantial
number of email entities because no
small entities are affected.
List of Subjects in 49 CFR Part tl
Air pollution control Asbestos, Beryllium, Hazardous materials. Mercury, Vinyl chloride.
Dated: Dated December 31, UM. Ahrfe L. Abe. Acting Administrator.
PART 01--(AMENDED)
It is proposed to amend 40 CFR Part 61 as follows:
1. The proposed changes to 40 CPU Part 61 proposed at 42 FR 28154. June 2. 1977 are withdrawn.
2. By revising the definitions in existing 16l.6l(j). (1). (o) and jp) for "in process wastewater", "In vinyl chloride service", "ethylene dkhlcrida purification" and "vinyl chfarida purification" and by adding definitions for the terms "relief vahm". leak", "exhaust gas", "relief valve discharge end "3-hour period" in new paragraphs M (w). (x), (y) and fy).
19141 DiWnmsae. V * . r-4>
(j) "Inprocess wasterwater" means any water which, during manufacturing or processing, comes into direct contact with vinyl chloride or polyvinyl chloride or results from the production or use of any raw material, intermediate product finished product by-product or watte
product containing vtnyi chloride or polyvinyl chloride bat which has not been discharged to a wastewater
treatment process or discharged untreated a* wastewater. Gas-holder seal water is not inprocess wastewater
until it is removed from the gasholder. 4**6
(1) "In vinyl chloride service" means that a piece of equipment either or contacts a liquid that Is at least 10 percent vinyl chloride byweight or a gas that is at least 10 percent by volume vinyl chloride as determined according to the provisions of 16147(b). The provisions of 161.67(b) also specify how
to determine font a piece of equipment is not in vinyl chloride service. This definition must be used in place of the definition of "VHAP service" in Subpart Vof this part.
*
(a) "Ethylene dichloride purification"
includes any part of the process of
ethylene dichloride production which
follows ethylene dichloride formation.
(p) "Vinyl chloride purification"
includes any part of the process of vinyl
chloride production which follows vinyl
chloride
ition.
(v) "Relief valve" means each
pressure relief device including pressure relief valves, rupture disks, vents and other pressure relief systems used to protect process components
from overpressure conditions. "Relief valve" does net include control valves used to control flow to an incinerator or other air pollution control device.
(w) "Leak" " any of several events that indicate interruption cf confinement of vinyl boride wfthin
process equipment Leaksfadude events
regulated under Subpart V at this part such as: (1) An instrument reeding of 10400 ppm or greater (2) indications of
liquid dripping: (3) a sensor detection of failure of a seal system, failure of a
barrier fluid system, or both; and (4) detectable emissions as indicated by an instrument reeding of greater than 860 ppm above background. Leaks also Include events regulated under 161AB(b)(6)(i) of detection of ambient concentrations in excess of background concentration. Emissions of vinyl
chloride not regulated under 16141 (a) and (bb 16143(a); 16144 (a), (b). (c),
(d). (e) and (f); and 16148 (a) and (b)(1). (b)(2). (b)(3), (b)(4). (bXB), (b)(6), (b)(7) and (b)(9) shall be considered a leak. A
relief valve discharge is not aleak. (x) "Exhaust gas" means any offyas
discharged directly or ultimately to the atmosphere that was initially contained in or was in direct contact with the
equipment for which 10 ppm emission
limits are prescribed in 161.62 (a) and (bk 16143(a); 6144 (a)(1). (a)(2), (b). (c) and (d* 16146 (b)(l)(ii). (b)(2), (b)(5). (bXOXV) and (b)(9Xii). A laak as defined In paragraph (wj of this section is not an cthmsigaa.
ty) Ttettjfvalve discharge" means any nonlsak discharge through a relief valve. '
(x)"3dfoor period" means any three consecutive 1-hour periods (each hour commendng on the hour).
8. By ^levgtug " all exhaust gases" to "each exhaust gas stream" and making other minor clarifying revisions in 16142(a). 16143(a), and 16144 (a)(1). (b), (c) and (d) as follows:
16141
(a)Ethylene dichloride purification: The concentration of vinyl chloride in aach exhaust gas abeam from any equipment used in ethylene dichloride purification is not to exceed 10 ppm (average for S-hour period or as determined in accordance with 16147(gXl)). except as provided in 181.65(a). Ibis requirement does nqt preclude combining of exhaust gas V'. streams provided foe combined steam is ducted through a control system from whidi the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm, or equivalent as provided fa 16146. This requirement does not apply to equipment that has been opened. is out of operation, and met the requirement in 161.6S(b)(d)(i) before being opened.
f 6143^ Wstian standard ter vinyl
An owner or operator of a vinyl chloride plant shall oomply with the requirements of this section and f 61.65
(a) Vinyl chloride formation and purification: The concentration of vinyl diloride fa each exhaust gat stream from any equipment used in vinyl chloride formation and/or purification it not to exceed ppm (average for 3-hour period eras determined in accordance with f 6147(gXlB. except at provided in 16146(a).This raqafrement dose not preclude combining of exhaust gas streams provided the combined steam is ductad through a oeotroi system from which tha oonoantration of vinyl chlorida fa the axbaust gases does not exceed 10 ppm. or equivalent as provided fa f 6148. This requirement does not apply to equipment that has been opened, is out of operation, end met the requirement fa 16l46(bK6)(i) before being opened.
CMA 007817
(1) The oonoantrabsn ef vtoyl chforide in each exhaust gas stream from eech reactor is not to oxoead 10 ppm {___ for 3-hour period or as determined to accordance with | *l*7(g)(l)), wept as provided to parapaph (a)(2) of (Ns section and | 6149(a).
(b) Stripper. The concentration of vinyl chloride to each exhaust pas stream from each shipper is not to exceed 10ppm (average fort-hour period or as determined to accordance with 161.67(g)(1)), except as provided to 161.69(a). This requirement does not apply to equipment that has been opened, is out of operation, and met the requirement in 161*9(b)(6)(i) before being opened.
(c) Mixing, weighing, andholding containers The concentration of vinyl chloride to each exhaust gas stream from each mixing, weighing, or holding container to vinyl chloride eervtce which preoedee the stripper (or the reactor if the plant has no stripper) to toe plant process flow is not to exceed 10 ppm (average for 3-hour period or as determined to accordance with 161.07(g)(1)], except as provided in 161.65(a). This requirement does not apply to equipment that has been opened. Is out of operation, mid met toe requirement in 161.66(bX0Xi) before befog opened.
(d) Monomer recovery system. The concentration of vinyl chloride to each exahust gas stream from each monomer recovery eystem is not to exceed 10 ppm (average for 3-hour period or as determined to accordance with 161.67(gXl)l. except as provided in . 161.65(e). This requirement does not apply to equipment that has bean opened, is out of operation, and mat toe requirement to 161*5(bH6)(i) before betogopened.
161.64(a)(2) and by i emu i tog (aXO) " follows:
An owner or operator of a polyvinyl chloride plant shall comply with too requirements of this section and f 6169.
(a) Reactor. The following requirements apply to l
to toe balk baa apply to to toe balk
3. By revising introductory text (eXS) to 161*4 ns
W adding paragraph
(e) Sourest fallowing the etrippertei. The following reqnlremanta apply to endminai of vinyl chloride to toe atmosphere from the oamhiaetton ef all sources foUewtog the etripperfs) (or the reactors) to toe plant has no mrippasfr)) in tot plant process flow totoadlng bet not limited to. a concentretore. Mend 1 dryers, conveyor air rilac toilpm. baggers, storage containers, and iapmcae* wastewater, except aa provided in paragraph (f) ef this section: 4*4
(3) Ihe provisions of dds perapapb apply at all tones Including when effpecification or other types of reeiae are mads.
*. By adding paragraph (f) to 16L64 as follows:
161*4
(f) Reactor need at ttripper. When t
nonbulk resin reactor is usedhs a
stripper this paragraph maybe applied
to lleuof 61*4 (aX2) and (a)(1):
^
used as a stripper from all pedes of polyvinyl chloride rasto stifopad to the
r on each calendar day may not
ft) 30> |/h (0*0302 to/lb) efpdyetnyt chloride product for diaperriue pelyvtayi
chloride resins, excluding latex i with the product detamtoad ea a toy
4liyi)v0to*y2l
g/kg (0*0041 lb/l>) ef chloride product far el
ether
polyvinyl chloride resins, teefadtog latex
dry solids basis.
(a) Reliefvalve Recharge*, (f) Paiyrfoyl tohdii ptmrts (a
latex, and bulk processes).
(1) Reactor. The number of discharge* to the atmosphere from relief valves on polyvinyl chloride reactors to vinyl
chloride service is not to exceed the following Mmitoexaept as provided in paragraph (aglXHi) of Mils section. For all reactore producing eespanaion resins
within a PVCplant, toe number of relief valve dlachaigee bast to exceed0*35 discharges per 100 polymerization frilrhtt itt 4 iUrrlr'--q-- p- ymr p~r
all reacton producing dispersion and latex meins within a PVC plant, the number of relief valve discharge* is not
to exceed 0035 discharges per 100 polymerizetorn batches For all reactors
including prapolymsrixation and postpolymerization reactor*, producing bulk retons within a PVC plant the
number ef relief vahra discharges is not to txoaad 0039 discharges per 100 polymerization batches.
(H) 11m number of discharges to the atmosphere from relief valve* on equipment (excluding polyvinyl chloride|
reactors) to vinyl chloride service is not
to exceed 0*25 discharges per 100 pdljumiIllation batches nor > discharges
per year except as provided in paragarph (eKIXlii] of this section.
(Hi) Tim limits specified in paragraphs
(aXl)(l) and (e)(1)(ii) of thi* section may be exceeded when only one relief valve discharge to toe atmosphere occurs during toe 12-month period preceding the close of toe 6-month reporting period.
(2) Polyvinyl
plants (solution
and other continuous PVC production
processes). The number of discharges to
the ttiDoejtosrefrom relief valves on ail
equipment to vinyl chloride service ii
not to exceed 1 discharge per year.
(3) Ethylene dichloride and vinyi
chlorideplants. The aamber of dtochasg** * toe atmospimr* from relief valvae an equipment to vinyl chloride
emvtoe leant to axraeri 4 diecheifm per year.
(4) Bedh rebel vahra discharge that
ooaMbataa to a relief valva discharge ftaipmney to excess of any twit
. (a)(1). (a)(2)
and (aW)f Me pataynph ommdtmae
CMA 007818
me
Register / ol, eg No, e / yMauatf,
u individual violation ef ikiMpictin
limit.
--
(5) For every relief valve foscharge to
the atmoaptaere. the o^*ror operator
(hall record the tdentR|F6fthe icurce.
the date and time of discharge, die
cenae of the illn liaig^lieainwiii liiiahi
total vinyl chloride lorn during the
diacharge. and the method seed for
determining the vinyl ohioride lose. This
information shall be submitted in
writing to the Administrator ai pari of
the reporting requirements of paragraph
161.70. This information shall be
retained and made available for
inspection by the Administrator for a
minimum of 3 yean.
& By revising paragraphs (b)(3), (b)(8)(i). (b)()(iii). (bK8)(iv) and (b)(8)(vi) to 161.65 as follows:
16146 Invasion etwxtord tor ettiyteoe lwensMiWWi fwljfl IIMHNV IV pWjwWiyi eMorids ptants.
An owner or operator of an ethylene dichloride, vinyl chloride, and/or polyvinyl chloride plant shall comply jvith the requirements of this section.
()***. (b) Fugitive emission sources
(1) * * *
(2) * * * (3) Leakage from pump, compressor, and agitator seals: (i) Rotating pumps. Vinyl chloride emissions from seals on all rotating pumps in vinyl chloride service are to be minimised by installing sealless pumps, pumps with double mechanical seals or equivalent as provided in 161.66. If double mechanical seals are used, vinyl chloride emissions from the seals are to be minimized by maintaining the pressure between the two seals so that any leak that occurs is into the pump; by ducting any vinyl chloride between the two seals through a control system from which the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm; or equivalent as provided in f 6146. (ii) Reciprocating pump*. Vinyl chloride emissions from seals on all
service are to be mtnimlzedby iMtalHwg
double outboard seels, or equivalent as provided In f 6146. If double outboard seals are used, vinyl chloride emissions
from the seals are to bo minimized by
maintaining the pressme between the
two seals so that any leak that occurs is into the pump: by dealing any vinyl
chloride between the two seals through
a control system from which the
concentration of vinyl chloride hi die
exhaust gases does not exceed 10 ppm: or equivalent as provided in f 6146
(iii) Rotating compressor. Vinyl
chloride emissions from seals on all .
16146 If douUs amehnieai seals ere used, vinyl dbiorids emissions fcma the seels are to be minimised by -
maintaining the pressure between the two seels so that any lank that occurs laInto the compressor, by dmrtfog any vtnyi chloride bsioewi foe rise seels
through a control syetm from which the concentration of vinylchkntde in the exhaust gases does not (nosed 10 ppm or equivalent as provided in f 6146
(iv) Reciprocating compressors. Vinyl
chloride emissinna from seels on all reciprocating compressors hi vhiyl chloride service are take minimised by installing double outboard seels, or equivalent ss provided in 16146 If
double outboard eeels ere used, vinyl chloride amissions from the seels are to be minimized by <mtukiiig the
pressure between the two seels so.that any leek that occurs is into the compressor by ducting any vinyl
chloride between dm two seals through e control system from which foe concentration of vinyl chloride in the exhaust gases does not axosid 10 ppm; at equivalent as provided in 16146
(v) Agitator. Vinyl chloride emissions from seals on all agitators in vinyl _ chloride service are to be minimized by Installing agitators with doubts mechanical seals, or squivalent as provided in 16146 If double mechanical seals are used, vinyl chloride emissions from the seal* are to be minimized by maintaining the piBeams between the two eeels so that any leak that occurs is info tha agitated vessel; by ducting any vinyl chloride between the two seels throng a control system from which the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm; or equivalent as provided in 16146
(6) Iv*
. (!) It tndudas a reliable and accurate
vinyl chloride monitoring system for detection ef major leeks and ' IdMitifitttioB of tefnml ini of tin plant where a leek is located. A vinyl chloride monitoring system meane e . device which obtains air sample* from
one or more points on a continuous sequential basis and analyses the samples with gas chromatography or. if the owner or operator sssumee diet all
hydrocarbons measured are stnyl .. chloride, with infrared spectrophotometry, flame ion detection, or an equivalent or alternative msthird
# * * # '
t
. m It (ttlklnfrrss eeoeptable calibration and wjiwuim schedule
DQ piUW H|UIUUUvQb fl|CfV>Tv
the vfoyt drimNe monitoring system, e daily span check is to be contacted with concsntretienof vtoyl tfrloride equal to the ccnomitmrton defined as s leak anwrdfoj toparagraph (b)(8)(vi) of this
seWemThe ea&bntion is te be done
. {A) A adflnstton pa mixture
prepared from the gases specified in
sections 661 end 544 of Test Method Mg and in accordance with section 7.1
of test Method 106 or
9) A calibration gee cylinder standard "p--im"g the appropriate
oonoeatieltoa at vinyl chiwide. The gas composition of the calibration gas
ayiinder standard is to have been
certified by the manufacturer. The
manufacturer must have recommended a maximum (half Ufa for each cylinder so
that the concentration does not change
greater then 5 percent from the certified value. Tne data of gas cylinder
preparation, certified vinyl chloride
concentration and recommended maximum shelf life muit have been ~ -
ftiTM< to tha cylinder before shipment'
from the manufacturer to the buyer If a gas chromatograph is used as the vinyl
chloride
system, these gas
mixtures may be directly used to
prepare a chromatograph calibration
curve aa described in aection 74 of Test
. Method 106 The requirements bisection
544.1 ana 5 3.3.3 of Teat Method 106 for certification of cylinder standards and
for astabliahmant and verification of calibration standards sre to be foUowed.
(iv) The location and number of points to be monitored end the frequency of
monitoring provided for in the program
era acceptable whan they era compared with the number of piece* of equipment in vinyl chiorid* aandce and the size
and physical layout of the plant
ft
6
(vi) It oantaina a definition of leak
which is acceptable when compared
with foe background concentrations of vinyl chloride In tha area* of the plant to
be monitored by the vinyl chloride
monitoring system. Measurements of hackgrowKi concentration* of vinyl
chloride In the areas of tha plant to ha monitored by foe vtnyi chloride monitoriim system are to be induded with foe description of the program. The
definition of leek for e given phmt may vary nunig the different erase within
foe plantand is also to change over time
as background ommentratfons in foe
plant arajedaced.
CMA 007819
/ Vol. 50, No. 6 / Wednesday. January 9, 1985 / Proposed Rules
1197
9. By revising paragraph (b)(4),to 161.66as follows:
I S1.SI EnMon standard for ethylene
UNUfNIV pwn * * *
(b) Fugitive emission sources. t * I *
(4) Leaks from relief valves. Vinyl chloride emissions due Urleaks from each relief valve on equipment in vinyl chloride service shall comply with I 61.242-4 of Subpart V of this part. 6 * *6
10. By revising paragraph (b)(7) of | 61.65 as follows:
f 1.19 BJMMOH IMfln 1W NIJflMV BRnmiHt vmyi OnwnH m ONOfldl plflfMSa t 4 4t
(b) Fugitive emission sources. * **
(7) Samples. Unused portions of samples containing at least 10 percent by weight vinyl chloride are to be returned,to the process or destroyed in a control device from which the concentration of vinyl chloride in the exhaust gas does not exceed 10 ppm. Sampling techniques are to be such that sample containers in vinyl chloride are purged into a closed process system.
11. By revising paragraphs (b)(6) introductory text (b)(8)(ii). and (b)(8)(v) to 161.65 as follows:
lg lotI.jHi Esfmfnlt^ilwOvAi fMttHwvidnsvwd fnowr iotstswsytreorfrioi flMMnBVt WiyV UVUOfVUV W PQfyTinyf cvwonov pwnli
(b) Fugitive emission source* 44444
(8) Leak detection and elimination. Vinyl chloride emissions due to teaks from equipment in vinyl chloride service are to be minimized by instituting'and implementing a lead detection and repair program consistent with the provisions of Subpart V of this part The. program is to be implemented within 90 days of the effective date of these regulations, unless a wafVer of compliance is granted under 16l.ll. Approval of a program will be granted , by the Administrator provided be finds:'
(i) * * * (ii) It includes a reliable and accurate portable hydrocarbon detector to be used consistent with the provisions of Subpart V of this part An owner or operator is exempt from f 61.242-l(d), || 61.242-7 (a), (b) and (c). 161.246 and 161.247 of Subpart V of this part for any process unit in which the percentage of leaking valves is demonstrated to be equal to or less than 2.0 percent as
determined in accordance with the following:
(A) A performance test as specified in paragraph (b)(8)(ii)(C) of this section shall be conducted initially within 90 days of the effective date of these regulations, annully and at times requested by the Administrator.
(B) For each performance test, a minimum of 200 or 90 percent of the total valves in VOC service (as defined in I 60.481 of Subpart W of Part 60) within the process unit shall be randomly selected and monitored within l week by the methods specified in 161.245(d) of Subpart V of this part. If an instrument reading of 10.000 ppm or greater is measured, a leak is detected. The leak percentage shall be determined by dividing the number of valves in VOC service for which leaks ate detected by the number of tested valves in VOC service.
(C) If a leak is detected, it shall be repaired in accordance with 161.242-7 (d) and (e) of Subpart V of this pari
(D) The results of the performance test shall be submitted in writing to the Administrator in the first semiannual report following the performance test as part of the reporting requirements of 161.70.
(E) Any process unit in which the percentage of leaking valves is found to be greater thaw 2.0 percent must comply with all provisions of Subpart V of this part within 90 days. 44t4
(v) It contains a plan of action to be taken when a leak is detected consistent with Subpart V of this part
12. By revising 161.66 as follows:
161^6 tquNalen* sautpmsm and
Upon written application from in owner or operator, the Administrator may approve use of equipment or procedures which have been demonstrated to his satisfaction to be equivalent in terms of redudng-vinyl chloride emissions to the atmosphere to those prescribed for compliance with a specific paragraph of this subpart
13. By revising paragraph (fjbf 161.67 as follows:
16167 ietaslen testa. ** 4
(f) The owner or operator shall retain at the plant and make available, upon request for inspection by the Administrator, for a minimum of fcyears. records of emission test results and other data needed to determine emissions.
14. By revising paragraphs (g)(3) introductory text (g)(3)(i), and (g)(3)(iii) of 161.87 as follows:
( 81.S7 emission testa.
*9
(g) * * * (3) Wbpn a stripping operation is used to attain.the emission limits in 161.64 fe) and (0, emissions are to be determined using Test Method 107 as follows;
(i) The number of strippers (or reactors using as strippers) and samples and the types and grades of resin to be sampled are to be determined by the Administrator for each individual plant at the time of the test based on the plant's operation.
(ii) * * *
(iii) The corresponding quantity of material processed by each stripper (or reactor used as a stripper) is to be determined on a dry solids basis and by a method submitted to and approved by the Administrator.
15. By revising paragraph (g)(5)
introductory text and adding paragraph
(g)(6) to | 61.67 as follows:
'
16147 Cmtaeiow testa. 6 *
(g) * *
(5) The reactor opening loss for which
an emission limit is prescribed in
16144(a)(2). is to be determined. The
number of reactors for which the
determination is to be specified by the
Administrator for each individual plant
at the time of the determination based
on the plant's operation.
**
* *
(6) For a reactor that is used as a stripper, the emissions of vinyl chloride from reactor opening loss and'all sources following the reactor used as a stripper for which an emission limit is prescribed in 161.64(f) are to be determined. The number of reactors for which the determination is to be made is to be specified by the Administrator for each individual plant at the time of the determination based on the plant's operation.
(i) For each batch stripped in the reactor, the following measurements are
to be made.: (A) The concentration (ppm) of vinyl
chloride in resin after stripping, measured according to paragraph (g)(3)
of this section:
(B) The reactor vacuum (mm Hg) at end of strip from plant instrument; and
(C) The reactor temperature (*C) at end of strip from plant instrument.
CMA 007820
1188
Fodnml BegUtar / VoL SO. No. a / Wedanaday, J--uwy a 1888 /
(ii) For oach batch stripped in the reactor, the following Information is to be determined:
(A) The vapor pressure (mm Hg) of water in the reactor81 end'ef oMp hem the following table:
v*ap0or too
IS4>
uvrQ
ip* C
w* ret
578
PM
IS
40 964 41 4t 14 40 ft*4 44 l3 4ft 7T# 4ft 794 47 40 3.7 40 m.o SO U4 1 74 9ft IMt S3 1074 *4 IlftS 96 11*4 Oft 12SJ 57 12*6 1M.1 60 14*4
1 106-4 ft mt m 1714 4 17U S 1*74 m 1MY m KM m M4i m m.7 TO 017 71 2414 7ft Oil > at? 74 1712 78 mt m S414 77 94.9 70 3ft74 7* 49.0 60 668.1 1 m7
t ast a 4a ft4 49ftJ a 46M a 4504 a m.7 a m.% a aai a SB! a m* a as a aM m Mil m Ml a aro w at.t m 9074 m 73U m *a.o
(B) The partial pressure (mm Hg] of vinyl chloride in reactor at end of strip from the following equation:
PPVA-7S0-RV-VPW
Where: PPVC-psrtUl pressure of vinyl cMood*. ia
mmHg 7eoatauMplMric piswere at fX. ia am Hg RV^sbsoiots value of eMcSer vscnuim. hi
mmHg VPW-vaper prsssme f wsmr. h mm Hg
(C) The reactor vapor specs voluma (m*) at end of strip from the following equation:
nmv.nc-wv-
whsras
RVSV-
RC-taactor sepsdty. hi m* WV-votmsdi
In m*
tarn*
PVCW-Ay wttght ripriyvW< ihlsride hi
leader from Mdpe.to kg 833-typical density sfpolyvinyl dMfr, h
kg/**
..i
(hi) For aach batch stripped in the . reactor, the combined reactor < loss and mwiaaiona from all i following the reactor emd as a stripper is to be determined using the following aquation:
(PPVCKRVSVKidaz) C-PMVCX10-1+
(pvcmnfim i id
v
Cj vinyl
AW
product
FVMVC--eancentraSenafvtagd Aknida la
10-v
WHhhgBldihisi RVSV-r
determined wcwdiag te paragraph (g)(epuc)afthis sactWk to m* 1.002-Ideal gas constant tn g--T/e e'hrihfldWdi PVCW-Wymlgfat sfpulpilujjl AImMs hi
ZftlooovaiAmWtorW^tolC
RT-rnamar hmywatom. In X
18. By adding paragraph (h) to 18U7 as follows;
Ml) Bach piece of equipment within a process unit Ae! can renaanahly contain squlpmaot A riwyt chleride
service is pmeanod te be hi vtnyi chloride saeetce mini m owner er operator demonstrates that the piece of
equipment it net A ring) chloride sendee. For a piece of omripnent to be considered not fat vinyl Aloride aerates, it must be determined that fee percent
vinyl chloride content on be mneanafaly expected not to exceed 10 percent by weight for liquid streams and 10 percent by volume for gas streams. For purposes of determining the percent vinyl chloride
content of the process fluid that is contained in m aemferi equipment, procedures that conform to the methods described to MIM Mrihod D-C87 (incorporated by reference no i
in 18148) Anil be arod.
(1X1) An owner or <
may m
engineering judgment rather thasnam1 e
procedures in paragraph (h)(1) of Ala
section to f
vinyl <
10 percent by wvigbt far Horrid
and 10 percent by volume lor g
streams, prodded Ant the
Judgment demonatrstae that I
chloride content dearly doe* not exceed
10 percent. Whan an owner or operator
and Ae AdministnW de net epee on
whether a piece of equipment to not hi
vinyl chloride sendee, howevw. the
procedures A paragraph Ml) f Ihto section shall bn used to meins the
disasesemaU (lijlf an own
that s piece of aqripnvent is A day!
chloride service, the determinetieo <
be revisedonly efler following the procedures in pampapb (bMl)of this aactiocL
pireWWpTAWida cootowtahaD be
repreae^tive A the process fluid that to contetood to or cantoris the equipment.
17. By adding paragraphs (dh M and (f) to 1810S as follows:
18108 i*
(d) Wham exheaet gas(es). haring emission limit! that are subject to the requirement of parapaph (a) ef this section, we emitted to the atmosphere around tW ceattel ryitom and reqeired vtoyf dderide mcnitortag system, the vinyl chloriito oontont af the emisrion shall be cricdetad (in eaits ef aacheppliceble emhmtae IWtt) by beet V practical eagteeertag Judgment based on the dtoAaige dumtton and known VC concaoWaboea in the affected ' equipments determined in accordance with 10807(h) <m other acceptable method.
(o) For each 3-hour period, the vinyl chloride content ofemissions subject to dtotequirenunts of paragraphs (a] and (d) of this section shall bo averaged (weighted aooordtog to the proportion of time that emissions were continuously monitored and that amissions bypassed the conttnnowe monitor) for purposes of (spurting excess emissions under | eiJTgcXl).
<n PureMb vinyl cUortee emission to ttis atmnaphwi itotormlnail In ainiiBilseiii whh paragraph fe) of this sactioo to be to encase ef the applicable
shall record the identity of the source(t), the data, IWe. and dwettonaftos
chloride loss during the excess amission, and toe method wed for detornAAig the vinyl (Morido tom.This hifonneflou shall be retetoed end made available for inspection by 1fao AdninisWator as requited by | MJl(e).
el ' to "Reporting'' and by reviriag paiaveph (e) ef IAJO as follows: , ,
0078 21
CM*
/ VoL g No. 6 / Wad
MBS /
Rules
tsn
1*1.70
vinyl chloride content in the polyvinyl
vihyl chloride concentration, as .
(a)(1) The owner or opmior of any ourca to which t)s sobpart applies
shall submit to fonAdaitotetratoron September IS and Much U of sachVear
chloride resin.
()*** (U) * * * (Ui) The vinyl chloride content in each
determined in this paragraph in excess of the limits prescribed in 16144(e). The vinyl chloride contentfoundin each
aampl* required by paragraphs (cKXKi)
a report in writing oantataiite the information instead m pai ssi enha. (c).
sample is to be determined by Test Method 107 as prescribed In
and (cKtNU) at this section shall be averaged separately for such type of
(d) and (e) of this mMoo and on
161.67(g)(3).
resin, overeach
day and
December 15 and Jana 15 at each year a
(iv) [Reserved]
weighted according to the quantity of
report in writing
the
(v) The report to the Administrator by each grade of resin processed by the
information required in paragraph (e) of the owner or operator is to induda a
atripperfa) that calendar day. according
this section, except as provided in
record of any 24-hour average resin
to the following equation:
paragraph (a)(2).
(2) In the case of an existing source
that submits semiannual reports on an
approved fixed schedule other than
September 15 and March IS, the approved semiannual reporting schedule
` Vrt
"wr
snail be used to report the information
required in paragraphs (c), (d) and (e) of
this section. In addition, the information
include a statement that axceea
required in paragraph (e) of this section A -24-hour average eancentratloB of type. 75 amissions have not bean detected.
will be reported exactly 3 months following the semiannual reporting dates.
(3) The first report is to be submitted following the first full 3 month reporting period after the initial report is submitted.
reein in ppm (dry weight basis).
QmTotal production of typo 75 reein over the
24-hour period, ta kg. T -Type of resin: /--1.2.. .m where m is
total number of note types produced
during the 24-hour period. Af--Concentration of vtayi
in one
sample of grade Gt reein, in ppm.
22. By adding paragraph (c)(4) to |61.70asfofiows: *1J6
(e) * * *
19. By revising paragraph (cHl) of 161.70 as follows:
1*1.70
/-Production of grade G reein represented by the mmple. te kg.
Grade of raoim 94, Gt Cs end Cs o-Total number of pedaa ofreWnpnxteced
during the 31 hour period.
(4) In polyvinyl chloride plants for which stripping In the reactor is used to attain the amteaion level prescribed.in 16144(f). the owner or operator shell
induda te foe report record offoe
Id*** (1) The owner or operator shall
include in the report a record of the vinyl chloride content of emiUfons for each 3-hour period during which average emissions are in excess of the emission limits in 161.62 (a) or (b), 161.63(a). or ( 61.64 (a)(1), (b). (c), or (d), or during which average emissions are in'excess
of the emission limits specified for any control system to which reactor
emissions are required to be ducted to161.64(a)(2) or to whickfogitive
emissions are required ton* ducted hi 161.65 (b)(i)(U). (hM2). (b)(3), (bUaXiik or
If no 24-honr ayiragrraatn vinyl chlorido ooncaattatians to axoass of the limits proscribed te 16144(e) am.
measured, the report shall state that no
excess reein vinyl
s
concantratione were measured.
(vi) The owner oroperateeahall ratate at the uinms Miiisaks^esllsMsIiv
inspection by tbs Admtateteeter for a minimmn of 3 yuan rocante of all dateneeded to furnish tbs information ,,.ri required by paragraph (cX2Xv) of this section. The raaorda asa la mntaln foa^following informatfocu .
vinyl chloride emissions from reactor opening loea and all sources following the reactor used as t stripper.
(i) One representative sample of polyvinyl chloride resin is to be taken from each batch of each grade of resin
fy following tea completion of
the stripping operation, add Identified by resin type and grade and foe date and time foe batch te completed. The corresponding quantity of material processed in each stripper betch lb to bif racorited.and tdentlfled by resin type and gfrde and the date and time foe batch te completed.
(b) (9)(ii). If emissions in excess of tb*.,.*.. (A)
Ml-
emission limits are not detected, lbs --
(B)* * * V tit* \*m
-.
(11) The vinyl chloride content in each' ' --TMple ia to be determined by Test
report shall contain a statement that no
Method 107 as presetbedin
excess emissions have been dqJnslA^ The emissions arp to be determinedin accordance with J 6LMM.
21. By ravisteg paragraph (cX3) of
teiJOasMfows; ' , ,
20. By revisingpanpmp (c)(2) " ' ` ", |IUI
16147(g)(3). (Ui) The combined emission from
reactor opening toes and all sources following foe reactor ased as a stripper
introductory text, ranweteg paragraphs. (c) (2)(iv). revising panpaph (cX2)(iil)
and revising (cXXXv) and (cX2Xvi) introductory text to 16L70 as follows:
(CJ* * * (3) The owner or operator shall induda in the report a record of any
are to be ttetarmfied for each batch tripped te a reactor according to foe procedure prescribed in 16UT(g)(6).
(tv) Tbe report to foe Administrator by
1*1.76
emissions from sack reactor opening in the owner or operator is to include s
axoass of the emission (baits proscribed record of any 24-hour average combined
(c) * * * (2) In polyvinyl chloride plants for which a stripping operation is used to attain the emission level prescribed in 161.64(e), the owner or operator shell
include in the report a record of the
te 16l44(aX2).
afo to be
Withl eiATUXS). except tfaeftaflBtkn*'
for each reactor are to ba detetminad. If emissions te excess of tbe amteaion limits art not detected, tbs report shall
reactor opening loss and amissions from all sources following foe reactor used as a stripper as determined lb this paragraph, to excess of foe limits prescribed te 16144(f). The combined
reactor opening loss and amissions from
CMA 007822
tmi________Federal Register / Vol. 80, Wo. B / Wednesday, frmufy t. tB65 / ftapioied itules
W.... ...........
all sources following tbs reactor used a> a atripper aasoctotod with onch batch arc to be averagadrepsratsiy for each type of ream, oraraach ii" day and weighted acnmdtov* the quantity
n C F* C1-1 S1 61
--5-----------
Where:
A 24-hour avenge combined raactor opening loss and eunauon* bom *B aource* following the raactor uaed a* a atripper, in g vinyl chloride/kg product (dry weight basis).
Q--Total production of raain in batches for which shipping is completed daring the 24-hour period. fa kg.
C-Average combined raactor opening to** and emission* bom all aouroas fallowing the raactor uaed a* a atripp* of all batches of grade Gt resin for which stripping is completed dating the 2* hour
period in g vinyl chioride/kg product (dry
weight besit) (determined eccording to procedure prescribed in | SU7(g)(6)). P--Production of grade C. reein in the batch** for which C ia detetmined. in kg. G( -Grade of reein: eg. Gi. Ck. and G. n--Total number of gradee of taein in batches for which (tripping ia completed during the 24-hour period.
If no 24-hour average combined reactor opening loss and amissions from all sources following the reactor uaed a stripper in excess of the limit* prescribed in f 61.M(0 are determined, the report shall state that no excess vinyl chloride emissions were determined.
23. By adding paragraphs (d). (a) and (f) to | 01.70 at follow*:
(1.70 fraperthig.
(d) The owner or operator shall include in the report a record of rehaf valve dischargee aa prescribed is ( 01.05(a)(4), and the owner or operator shall report avreadannre of the relief velve discharge frequency Units prescribed to 10140(a) to be determined as follows:
(1) For polyvinyl chlartdo plants producing dispersion, latex or bulk resin*, the relief valve discharge frequency bore polyvtoty chloride reactors ia to be determined using the following equation. Separate calculations are to be made for each resin type (t) aa defined:
of each pade of reein alilppad in reactor* that calendar day at follow*:
For each type of resin (suspension, dispersion, latex, bulk, other), the following cafcnlatiOH is to be peifoimed:
+ P62 CG2
W
N
N
when f_ (slfaf yphs dfarhefai iiiieani j per ITT
polypMriretoa batton bom sQ equipment (excluding taadeev) .'Ft --relief valve discharge frequency par 12aronth period from ail equipment (xduimg raoeton) N-- total number Of relief velve discharge* during the 12-uionth period preceding the dare of toe > month raporting period from oil eqetpment (excluding reactors) Y-totd afanbreof poiymartutioa batches of all rasto typos emdtoad divided by too
Where F,--relief valve discharge frequency per 100
polymerization batches from all reactor* restoring rasing typtt N--total nrnabw <d ralkd vahv dfachaqps toring fas 13-mareb period psaeedtogdw dost of the *-month repertfag parted from ah reactors producingreein type t Y-total oembsr ef polymerization batches of ratio typo Uhtring the 12-mosth period preceding tho dote of (be 6-month reporting period divided by 100 t-raain type: disponicai (tadadtog latex) er bulk reain type
ft) For poly vinyl chloride plants producing suspension resins, the relief valve discharge fraqusmrj bore poiyvtoyl chloride reactors to to be determined in two ways aatog the following equation*:
F--relief valve discharge frequency par 100 polymerisation batches from all raacton producing suspension raain
F,i -relief vaivt discharga frequency per 12month period from all raacton producing suspension raain
N-total aamtwr ef relief valve discharges during th* 12-month pawed paanedieg the dose at the 8-mooth reporting period from all raacton produdag reapensfau raain
Y--total number of polymerisation belches of suspension rasin during the 12 month period preceding the dose of the I month rapacting period divided by 108
(3) hr polyvinyl chloride plants producing auapawdsn. dfaporafan. latex, or bulk resins, the rehef valve dtochmgo frequency from all other aqtopnwnt (exclndtag poiyvtoyl chloride reactors) ia to be detoimfnad to two ways retog the fulfiliring oqootione: -
(4) FOr polyvinyl chloride plants using the solution procasa or any other continuous production process, the relief vaivv discharge frequency ia the summation of each relief valve discharge from all equipment types
during me 12-month period preceding the dose of the 0-month reporting
period. (5) For ethylene dichtoride/vinyl
chloride plants, the relief valve discharge frequency is the summation of each relief vahe discharge fremiti equipment types during the 12-mdnth period preceding the cloee of the 0month reporting.period.
(0) A polymerization batch consists of each sequence of charging VC and other materials to the reactor, heating reactor contents, polymerization of reactor
and removal ef reactor ooatants including any incomplete sequence that fa aborted after charging VC to the reactor. For bulk reain production plants, a single 'polymerization batch'1 include* both prapolymarizatkm and postpciymerizabon raotoor operation*.
- (a) The osmre or aerator shall include in the report the number of relief vafv* discharges to the atmosphere during tlm 3-mzuth period preceding the report from each ef the following soirees: aiupension ream production reactors: dispersion and latex resin production reacton: bulk resin production reactors: ail nonreactor
equipment to PVC plants; all equipment used in eobdon process and other continuous process PVC plants; and all equipment to EDC/VC plants; any other
OUftE (f) The owner or operator shall
include in the report the number of reactor openings and the design capacity of tbs number of polymerisation batches for each type of reein in each plant during the 0-month period preceding the report. The design capacity of the number of polymerization batches may be defined
CMA 007823
Fidanl Itoglitot / Voi- 50. No. 0 / WtdawJiy, Janaary 9, 1965 / Proposed Rules
-;w. - ...- ... m
-4* **- - - - - i'Tiet--itin iji| |
initially and remain unchanged unleu
ignificant changes to the design
capacity occur.
24. By revising paragraph (a) introductory text of f 61.71 as follows;
Isi.7i nii iiiUiuM
(a) The owner or Operator of any source to which this subpart applies shall retain the following information at the source and make it available for inspection by the Administrator for a minimum of 3 years:
s
23. By adding the words "vinyl chloride" to the definition of the term "volatile hazardous sir pollutants" in 161.241 of Subpart V as follows:
141.241 OeWnWona.
"Volatile hazardous air pollutant" or "VHAP" means a substance regulated under this part for which a standard for equipment leaks of the substance has been proposed and promulgated. Benzenq is a VHAP. Vinyl chloride is a VHAP.
(Sec. 112 Clean Air Act of 1S7S)
(FR Doc. es-m Filed 1-8-85; 845 am]
1201
CMA 007