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Study on PFAS applications, potential
release, alternatives, and impact of the
restriction proposal in refineries and its
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Data Sources
We have combined multiple sources of data to obtain a holistic view of the use of PFAS in
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Scope of the Study
Our analysis covered a scope from crude offloaditnog refining activities and fuel distribution of
refined products
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Main PFAS Types
Companies have identified 10 main types of PFAS in plants, representing ~50 PFAS molecules
Identified PEASsubstances
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Overview of PFAS by Equipment
Proces s Units
Equipment
Yes Don't know pProessseibnlcee
No resp#onodfants
Equipment
Yes Don't know pProessseinbclee No
Valves and accessories
56%
44%
100%
0%
18
Gasket and sealing
55%
35%
90%
10%
20
Pumps
50%
45%
95%
5%
20
Compressors
45%
55%
100%
0%
20
Agitators
42%
53%
95%
5%
19
Devices for process control
42%
47%
89%
11%
19
Refrigeration system
42%
58%
100%
0%
19
Devices for process analysis
37%
53%
89%
11%
19
Fans
37%
53%
89%
11%
19
Heat exchangers
37%
58%
95%
5%
19
Instruments
37%
58%
95%
5%
19
Motors and couplings
37%
58%
95%
5%
19
Turbines
37%
53%
89%
11%
19
Wastewater treatment
37%
47%
84%
16%
19
Piping
35%
50%
85%
15%
20
Fired heaters
33%
56%
89%
11%
18
Conveyors
32%
53%
84%
16%
19
Cooling tower
32%
47%
79%
21%
19
Storage tanks
32%
63%
95%
5%
19
Transportation Pipeline
32%
53%
84%
16%
19
Vessels
32%
58%
89%
11%
Distillation Tower
26%
58%
84%
16%
Reactors
26%
63%
89%
11%
Process Units
Vacuum pumps Membranes
Absorption tower
26%
53%
79%
21%
22%
67%
89%
11%
21%
58%
79%
21%
Steam ejector
21%
68%
89%
11%
Gas purification unit
11%
74%
84%
16%
Evaporators
0%
74%
74%
26%
Safety
Plant Safety Equipment
65%
30%
95%
5%
And
PPE
Protection
47%
42%
89%
11%
Power & Cable & Wiring Equipment
37%
53%
89%
11%
Utilities
Power Supply Equipment
26%
68%
95%
5%
Refrigerant
37%
53%
89%
11%
Grease
21%
58%
79%
21%
Other process unit equipment 17%
50%
67%
33%
Other Products
Lubricant Other equipment
16%
68%
84%
16%
16%
74%
89%
11%
Processing/auxiliary aids
11%
68%
79%
21%
Catalyst
0%
63%
63%
37%
4 equipment have over 50% of companies confirming PFAS presence* when for most equipment approx. 50% of companies don't know if PFAS are used
*Company having responded "Yes"
Concawe
# of respondants
19 19 19 19 18 19 19 19 19 20 19
19 19 19 19 18 19 19 19 19
PFAS Properties
Overall, PFAS are chosen for their unique combination of resistance to multiple factors required in refineries
Distribution of companies by number of sought properties in PFAS
Distribution of PFAS properties selected by companies
Most companies seek a combination of at least 4 properties related to PFAS
Approx. 80% of companies choose PFAS for their chemical, thermal and mechanical strength properties*
More than 4 properties
4 properties
70%
20%
4
3 properties 0% 0
2 properties 0% 0
1 property 5% 1
No property 5% 1
14 Chemical resistance Temperature resistance
90% 85%
Mechanical strength
75%
Non-flammability
70%
Electrical resistance (dielectric constant)
65%
Water/moisture resistance
50%
Low coefficient of friction
50%
Low surface tension
35%
Repellency properties
35%
UV-resistance
30%
Other
20%
Low vapor pressure (vacuum applications)
15%
Share of respondents
Share of respondents
*The percentage was obtained by computing the ratio of the number of companies expressing interest in property X to the numbe r of companies having responded to the survey
Concawe
Refinery & Fuel Distribution Requirements
Fluoropolymers inparticular show multiple resistance properties which make them the most used
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Exposure Risk During Operation
Risk of exposure to PFAS released during operation is low due to the containment of PFAS within equipment and the use of mitigation measures such as PPE and HSE management plans
PFAS State
Exposure to workers in refinery
Exposure to the general public
Exposure to the environment
Solid Liquid
PFAS are confined within the equipment, there is a low exposure risk for workers
No risk of PFAS exposure to the public if
No exposure to fluoropolymers in
end-products (e.g., fuel) are contaminated
wastewater as they are insoluble in water
with PFAS, as they are securely contained
and transported using dedicated equipment
(e.g., storage tanks, transportation facilities)
Personal Protective Equipment (PPE), such No exposure as coveralls, gloves and masks, is employed to safeguard the well-being of workers
Risk of exposure to lubricant/grease mainly in contact with refining equipment if released accidently
Gaseous
Industrial Hygiene best practices + specific measures guided by regional regulations substantially reduce the risk of exposure
No exposure
Concawe Sources: World Health Organization, Interviews of refining companies and suppliers, Desktop research, Accenture analysis
Industrial Hygiene best practices + specific measures guided by regional regulations substantially reduce the risk of exposure
PFAS Disposal Phase
Refineries have in place measures for end-of-life management of solid, gases and liquids, fostered by local legislation
PFAS State
Disposal method in refineries
Solid Liquid
1. Ordinary Industrial Waste (OIW) i. Metallic: Metal-specific waste bucket ii. Common: Ordinary waste bucket
2. Hazardous Industrial Waste (HIW) i. Equipment-Specific/PFAS-Specific
1. Stored in special drums
Gaseous 1. Gas capture with specific treatment
End of Life
Incineration Recycling Specific treatment
Local legislation in place
Comments
Release of pollutants and ash
residues into the atmosphere if
X
incinerated
For lubricants/grease:
Incineration Recycling: regeneration to obtain
a new lubricant
Mandatory maintenance Periodic recycling Organized recovery
Regulation for the recycling of lubricants
Release of pollutants and ash residues into the atmosphere if incinerated
EU F-gas regulation in place
Gas treatment is subcontracted to specific companies
Concawe Sources: World Health Organization, Interviews of refining companies and suppliers, Desktop research, Accenture analysis
Current PFAS Management Plans
More than half the companies in our study are adapting their environmental/emission management plans, mostly related to wastewater, to include PFAS"
Environment/Emission Management Plan
In development
No
55%
45%
Sources: 1see footnote
More than half the companies are working towards launching dedicated PFAS emission control:
Majority of plans are around wastewater management
Plans are typically driven by local or national regulations
Limited PFAS categories are concerned, such as refrigerant and firefighting foams
Example of Driving Regulations
European regulation on persistent organic pollutants (POPs): Defines measure of around 20 PFAS types in waste When detected above limits, companies are required to dispose
waste according to specific conditions
Ministerial Order2 to measure PFAS in wastewater in France: Companies have 3 months to submit list of PFAS likely to be or
to have been released Mandates 3 consecutive monthly analysis on all aqueous
discharge points likely to present significant PFAS presence (e.g., industrial effluents, etc.) Defines measure of concentration of 20 types of PFAS, fluoride levels (by Aqueous Organofluoride) and other substances
Recommendations3 for nationwide assessment of contamination and disposal of PFAS-contaminated water and soil Defines measure of concentration of 13 types of PFAS Measure and technique of fluoride levels for aqueous & solid
samples and quantification of unknown PFAS
Concawe Sources: 1Accenture analysis of questionnaire and Interviews of refining companies, 2Ministerial decree of 20 June 2023 of French Ministry of Ecological Transition, 3German
BMUV Federal Ministry's Guidelines for PFAS assessment, Desktop research
Focus on Wastewater Plans
Refineries are Ee developing wastewater ere management plans
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Mature PFAS Treatment Methods
Across the mature treatments for PFAS today, incineration is the most usually adopted
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PFAS Removal - Wastewater Treatment
Water Treatment is a core focus of patents related to PFAS removal1
Innovation in water treatment included removing PFAS by...
Potential Newcomer
Growing Core
... heating concentrated stream in the presence of calcium oxide to produce calcium fluoride
... sorbing to colloidal gas aphrons
... using metal organic framework (MOF) material with improved adsorption efficiency and adsorption regeneration rate of more than 90%
... adsorbing of PFOS by modified hydrated iron oxide
... using silicon-based mesoporous material ass the adsorbing material
... mixing water with hydroxy radical quencher and irradiating mixture with UV light
Outdated Segment
Crumbling Core
... electrochemical filtration system that comprises filter body and carbon nanofiber membrane
1Patents related to PFAS removal include "PFAS" near / adjacent to keyword such as remove, recycling, replace, free of, destruct, destroy, substituting, alternative
Concawe Sources: Accenture Research based on DerwentInnovationTM(Clarivate,2023)
Key Challenges for PFAS Management Plans
However, the further adoption of PFAS management plans in refineries faces the following challenges
Current state
Unclear requirements due to legislative variety
Dependence on external capabilities
Other Drawbacks
Companies' plans are compliant to national and regional regulation
Half the companies in our scope are working towards adapting their wastewater management plans
Companies cannot invest in a technology and establish a process without confirmation that it will correspond to requirements of license to operate
Variety in legislation - including existing local rules and wider regulatory requirements - with potential varying requirements, create a heavier burden for companies to comply
Refineries rely on specialized laboratories to conduct detailed PFAS analysis but there are only a few able to measure concentration of PFAS in water/soil
Companies also rely on waste contractors to collect and select the most applicable technique to manage PFAS waste
Limited options for disposal in end-of-life management including few incineration laboratories available
High GHG emissions from high temperature elimination techniques
Limited footprint in refineries for installation of additional processes
Expenses would increase as PFAS dismantling in equipment at end of life is complex and costly
Difficulty to fulfill the diversity of customer requests regarding PFAS presence in products
Concawe Sources: Accenture analysis of survey and interviews of Refining players
Potential Alternatives to PFAS
Some materials have been identified as potential technical alternatives to PFAS based on usecases requirements
Focus on identified PFAS alternatives by categories
In refineries, most PFAS exist in solid state
Solid State
Materials in Refinery Equipment
Liquid State
Gaseous State
Polymers
Plastics PVC PEEK PPS PSU Elastomers NBR EPDM
Metals
Other Materials
Stainless Steel
Glass
Nickel Alloys
Ceramics
Hastelloy
Graphite
Exotic material
(Tantalum, Zirconium,
Titanium)
Lubricants /Grease
Foams
Powder
Hydrocarbons
Graphite
Detergents
Molybdenum Siloxanes
Proteins
Refrigerant
Ammonia CO2 Hydrocarbons (e.g.,
Propane/Isobutane/Butane)
Concawe Sources: Accenture analysis of survey and interviews of Refining players, Desktop research
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Potential Substitutes by Equipment
The industry has identified some potential substitutes for the following PFAS equipment for certain use cases (1/2)
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Potential Substitutes by Equipment
The industry has identified some potential substitutes for the following PFAS equipment for
certain use cases (2/2)
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Drawbacks of PFAS Alternatives
Aside the material performance, alternative materials have other drawbacks that would make substitution challenging
Safety of the future installations
As they are not widespread use material, need to demonstrate performance in the long term of existing alternatives. Some known reduced performances: sealing, emission
International well established design standards for PFAS-based equipment in the industry will have to be updated, such as:
ISO
API
ASTM
Alternatives development
Long process of developing substitutes potentially lasting many years, requiring: R&D
Testing
Approval from certifying bodies and clients
Long guarantee of new products required by clients (typically around 10 years)
Properties of alternative materials
To satisfy the desired properties for equipment the alternative materials to PFAS will also be persistent materials, which will could bring similar challenges to PFAS long life
Production asset and supply chain adaptation
Production asset debottlenecking:
New sites to be built from scratch for some materials and equipment (e.g., high nickel alloy or ceramic piping used in niche applications)
Important brownfield modifications on existing installations (e.g., gaskets)
Challenges in procuring potential alternative material (e.g., tantalum)
PFAS presence in alternative materials/equipment
PFAS potentially used to improve performance of alternatives: Some alternatives coated with thin layer of PFAS
PFAS surfactants used in the production of non-PFAS polymers identified as theoretical substitutes to PFAS polymers
Concawe Sources: Interviews of Refining companies and suppliers, Accenture analysis
Impacts by Dimension
Refineries indicate higher impacts of the PFAS ban to be on maintenance, followed by production, health and safety
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Impacts on the Value Chain
A ban on PFAS today would impact all the energy value chain, risking supply and accessto fuels in
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The results of the industry survey, interviews, advanced analytics and patent analysis lead to the following conclusions for the use of PFAS in Refineries and Fuel Distribution
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76S mostly fuoropolymers have been detectedin largeshareof refineries' equipment, specially in everpresentcomponents such soins, valves, pumps, tc. TrehlearteeditogmraonwaignigngefefmoritssiniotnhseoifndFuAstSryintowadsevteelwoaptedredicated environmental management plans or PAS, especially iodrenatifsiiegdn,ifpioctanetnthiaalresuobsftiintduutsetsrilaalcekqcuoimpbmiennetdaplrtopeerrntaiteisvnteos ePFAeSfodrodprnooeceesxdsietstaonddates.afeFtoy rmeaqsutiroefmtehnetsuses "iTshterisbuuprpiloyncinhdaunstroyr, wpiotthenttiiael altneorncataipveascdiofteoyrstnhoetvhoalvuemseusffriecqiueinrtemdattouruiptdyattoedtahyefocoamlplthetrvelfiuneincghainnd uel
+ Gere A P6AS ban refinery and Fuel Distribution equipment would hve severe impacts cross theenergyvalue
chain, puting at isk fuel supply in Europe