Document LJ19dyYMy9Renbp4xD1GJ55X7

LOSS PREVENTION AUDIT Page 16 Process Hazard Analysis Chemical Exposure Index (C.E.I.) Summary for Consolidated Audit When was the last C.E.I. Review? (Month/Year) JULY. 1992 A 1. What chemicals were discussed and what were their respective C.E.I. values? CHEMICAL Chlorine #1 Chlorine #2 C.E.I. 288 144 CHEMICAL C.E.I. B 2. Please list ALL chemicals in your plant that will be reviewed during this audit. 1. Chlorine 2. 3. 4. 5. 6. B 3. Please list all chemicals that have potential spill/release scenarios with an ERPG/EEPG-2 hazard distance that exceeds the distance from your plant to the public. 1. Chlorine i 3. 4. 5. 6. (Revised 02/18/94; cmk) 8/4/95; EAILbwb DO A 046563 C0NFIDFNTTA1 LOSS PREVENTION AUDIT Page 17 CHEMICAL EXPOSURE INDEX B 1. Yes [X] No f] Does the plant have procedures for determining the level of release for emergency communication? Plans: RL578- _ "Chlorine Spill Program" Instruction For Use: R1577- "Updating CL2 Spill Program": R1337 "Spill Reporting". B 2. Yes [X] No [] Does the plant use an area monitoring system for the chemicals of CEI concern? If the answer is YES, list: Chemical Detector Type Chlorine Dow CL-2WTA-PN Detection Level 0-5 PPM How often are these monitors checked, cleaned, and calibrated? Monthly: Scrubber Probes checked Weekly. Yes [X] No [] Are plant personnel trained to respond to the alarms from area monitors? Plans: RL337 - Spill Reporting: RL218 - CL2 Monitors. A 3. Have the scenarios for potential chemical spills and gas releases included in this audit been reviewed with: YES X NO X X X X X Plant Operators/Technicians? Supervision? Other Affected Employees? Process Engineering? Safety and Loss Prevention? Adjacent Plant Supervision? DATE REVIEWED 10/27/94 (Revised 02/18/94; cmk) 8/4/93; LAD:bwb On A 046564 CONF1DFNTTAI LOSS PREVENTION AUDIT Page 18 Have you reviewed scenarios from neighboring plants that may affect your area with: Part of Block Emergency Plan which is part of Safety Training. Will train people yearly on this. YES X X X NO Plant Operators/Technicians? Supervision? Other Affected Employees? DATE REVIEWED Plans: B 4. Yes [X] No [J Does the plant conduct routine, periodic "what if" emergency drills on the release of toxic chemicals? When was the last drill? Month/Year: 10/27/94 Plans: B 5. Yes [X] No [] Does the plant have written procedures detailing how to mitigate releases of chemicals in the plant? (Examples: pump to another vessel, apply foam, temporarily plug hole, etc.) Yes [X] Plans: No [] Does the plant periodically train operating personnel on these procedures? B 6. Yes [XI No [] Are there checklists employed for the periodic inspection, maintenance, and testing of equipment used to mitigate spills or releases? If yes, list: Equipment Last Inspection Last Test SC-1 PSV Checklist (Q-4) 10/17/94 10/17/94 SC-2 Emergency Scrubbers 10/29/94 10/29/94 SC-3 EBV Checks 10/30/94 10/30/94 SC-4 Ecology System Check 10/30/94 10/30/94 SC-5 Fire Monitors/Sprayers 10/08/94 10/08/94 Chlorine Monitor Check & Calibrate 10/24/94 10/24/94 (Revised 02/18/94; cmk) 8/4/95: LAIYbwb DO A 04A565 CONFTDFNTTAL LOSS PREVENTION AUDIT Page 19 B 7. Yes [x] No [] Does the plantmonitor corrosion/erosion in the piping systems of the facility? How is monitoring done? Visual Inspections via Pipewav Audit Checklist, B 8. Yes [X] No [] Does the planthave areas in the piping system that require constant or repetitive repairs? B 9. Yes [X] No [] Does the plant have a preventative maintenance program in place to monitor the integrity of the piping system? Consider all elements: i.e., paint, insulation, supports, shoes, etc. Plans: Leak Repair-Clamp Inspections/Registration & Pipewav Audit Checklists cover, this sufficiently. B 10. Yes [X] No [] Does the planthave procedures that define exactly who has the responsibility for the operation, inspection, and maintenance of adjacent and intra/interplant pipelines and associated equipment? Plans: See Pipeline,Checklist in.Pmcedures/Checklist. (Revised 02/18/94; cmk) 8/4/95; LAD:bwb DO A 0465e>6 CONFTDFNTT At