Document KRbwQabE7G2Nx3LkE92yzZ58w
FILE NAME: Phenolic Resins (PHR)
DATE: 1962 Jan 19
DOC#: PHR045
DOCUMENT DESCRIPTION: Meeting Minutes & Attendee List - Kaylo Improvement Program, Sales-Research-Plant-Product Development; from Owens-Corning Fiberglas File
I
SALES
H4.7XC IKRRCVI R iS^RCK - PIAL? - PRODSCT DrYE:,G?:{ZI,~
BERLIN, NE'..' JT? SL? JAHJAR? 19, iq g g
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MinytOM
Attend anea
R. c. Anoa
- B erlin
M . C o Am stro n g - G ran v ille
V . B. B all
- Pew York
J e H . Boynton - Paw York
w. F . J u s tic e B e rlin
H e M e Moyer
B erlin
J . A . P e r s h in g T oledo
0 . w. P f e i f e r - Toledo
R. F . Shannon
V. c. T a y lo r
- G ranville - Toledo
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.
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Powrlna a t i
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w,ti * '" c- t e p l e u
, . -- s S ^ - c s S * ocacdt -
low er th^an lab obtaixDdu]!
4 , ^ `J t s o r t*i o *. and v 2- e n- r ^ Ceatly ccat,j nj
5.
f B v e re onde w ith ^ T ^ ^ ^ J<^ ^ Vas found to . ^ ^ ^ t - / a l d r o a t t MM
"s/s eS , ^ . rUa At
s a ~ .s s k s S
S. t e a r B rotherc ha-* ,,
*o be o r d o r ^ w ^ t e d a t St, _ _ ,
s^
s
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T h ^ r / lb e r e ^ " c to bc i - ^ - ^ tio n W il1^ V3 a , n ^
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10
te
ty- eo w-o'is~or ^ f t 60^ S
S * S ? phenoli coated
II .
.
e. t
^ load
I -
^ TM
0 "
V v ^ ^
,
s^ s s ; - -
z z ? ~ ^ s r*
* - -, _ - . ~ : - ln Z *sd grade ,, J
S F . ^*Bs *ldJ T 1Ude
l " f coat fib e r cC^h ae^ e, `aa bve U ,,
r, ,
j
^
f 1o0n `Hf Pa. rot .f
" c r ia i, i v ^ t ^
' , phenolic co ats on coated fib ers,,
^ e t a ^ c e as * ** ' ^ ' 0^1 vould d eterm in e .
> * * *
,, .p ^ o f s o lid s , Other than o sb e stiT ln d ^ - ! ? ir 5 Xlli ; r `
to additions
w i l l be chopped. L a te r , i t cay be P O G a i b l f ^ 11^ fib flr froa P e r r o n coated p h e n o lio f ib e r th a t r a i x ! f G slb l to bocu re, a fle a d b la
- d r run th .o u .h c h ^ e ^ ^ t ^ ^ ^
* * ? ' " * * ro rl^
w t ir a t e , o f equipment necessary S d
Pe; s h i^ 1 to i 7e oost
i n s t a l l fcane, for* each coated f ib e r aethod f ^ L ^ 3 f a b r ic a te and
slu rry e
1M r ae thod, fo r in tro d u ctio n into
13o A cost- e s t i m t 6 o f S l'il non rv> ,
in ix ial i^ t^ lla tio n
** Joh ^ r a h ln g , fo r ^
c-.ted fib e r, o o n th s In procr& n, i t vae t^ e co--'-itf
Ut" * * * < * * * 3 ^ a tl= e delay of 4 o r 5
on a " c o r e s in " b a s i s , cy 8n" i f C e r * d TM ^ d s c z e n t * ho^ p ro d u c tio n
evidence appear iro n tin e to ti^ e l h ^ u T ' Z T * * ' There ^ bee* drop te s t is c tru e c rite rio n of i n ^ r t le "ds T -ention to vhethor the
p re se n t Kaylo end produces. * ^ 1 ^ abueo k ^ ^ e n t , o r - the
The c o c r i t t c "1 f e ' t H p - n ,,
*" th. 56-
,,
2 S L et : df, 1CprC7raCTt 10 b= TM
a) r ' ^ r S t " s P a y r " - 8** * * r i ^ t
^ tie C 0 f e " 3 0 i l b11i> P1" " M i p o u rtn c f o l i c .
M - V.-obilquc
attribl,tabl<> to personal s k ill'
* m ^ - < ir o n
^
b'- P " odea
d; davolop^nt - eifiol.S36 p o ^ ' S r t c T * " 11' ^
. an i n i i ^ I ^ a i r.*iJ r 2 i ^ ^
* ^ pou:W e
^
on a e e c i-o e c h a n ia e d 36" ^ u r ^ s I r i T o . r e ^ CKi^ *
15
it -t th a t perhaps a com bination o fi
. O^ C o ati_ class f i b e r s .
Opcrr.:- VI a n o s iv f a s b e s to s .
c) - P>---inc oevdc;,
; ' r'V "
P
a^ eft^ n f^
p..-; i . :' ( * i i " 3 2 TM " ^ ^ s r *
^ ` ^ ^ ^ l a . p r o p e i E a j l o p s o d u c I
<P
-2-
(
17 When ty p e o f f i b e r i s d e term in e d f o r b e s t r e s u l t s , a n o th e r 1000 l b s .
i s to be ordered fro n Anderson fo r another t r i a l ru n a t the plant
Anderson personnel a re to run the ocating o p e ra tio n , w ith a G eneral
Research in d iv id u a l a ctin g as a q u a lity su p erv iso r, fo r fib e r acceptance
' and to g iv e any te c h n i c a l h e lp r e q u e s te d . 0 . V. P f e i f e r i s to p ro c e ss
o rd e r on Anderson P la n t by Jan u ary 30, 1962
.
Week o f F a b ru a ry 12 was d e s ig n a te d f o r e v a lu a tio n o f s h ip c e n t to New O rle a n s , i f B auer M ill p a r t s can be p ro cu red by then T h is was to be a s t r a i g h t LTL e h ip o e n t, v ith o u t any package im provem ents d e sig n e d to reduce breakage, such as sp e c ific p a lle tiz a tio n , a te . '
19, E v alu atio n o f product fo r improved shipping perform ance a t d e s tin a tio n to be in a re a o f March 1 , 1962, depending on sh ip p in g and a r r i v a l d a te s .
2Q0 R e sh ip n e n t back to B e r lin e v a lu a tio n program to be com pleted by March 15, 19b2, i f p o ssib le or sooner
21c Shipm ents o f sam ples f o r e v a lu a tio n to be s e n t to T e s tin g L a b o ra to ry a t
G ra n v ille o Mr. B a ll to fo llo w fo r c ra sh e v a lu a tio n p ro g ra a 0
i
]
1 1
i
<7
S tress Corrosion:
1-, R Cc Anoc- e ta t e d he had made arra n g em en ts w ith B a rrin g to n P l a n t , fo r c h lo rid e t e s t s ' to be conducted th e re - fiv e sam ples per week, in th e ir la b o ra to ry -. These sam ples to be random s e le c tio n on fiv e day b a s is . T his i s end p ro d u ct c h lo rid e d e te rm in a tio n . T e s ts to be in s t i t u t e d sometime in February
The sam pling method i s to be determ ined by G eneral R esearch, in conjunc tio n wivh G eneral T e s tin g Lab, and w rite -u p conveyed to E irrin g to n Lab ena a u l in te r e s t e d p a r t i e s . A ccurate r e s u l t s must be o b tain ed and the sampling t e s t crust be o f such a n atu re to provide such, otherw ise th ere i s no neec to conduct I t was g e n e r a lly a g re ed t h a t th e t e s t i n g o f th e vho_e piece o; h a lf s e c tio n was to be the b a sis fo r s t a r t o f th is p r o g r a s ,
3e -de group a g re ed , from t e s t r e s u l t s and batch perform ance r e s u l t s , th a t '
Lake a s b e s to s c o u ld and sh o u ld be s u b s t i t u t e d f o r J-M 7D1 c k r y e o t i l e .
because o f the lov;er c h lo rid e co n ten t o f the former
""
*T3
a s b e s t o s e s been trie d in sev eral batches o f heavy d e n sity oore
m ate.-n lc iu r th e r t e s t s a re needed and w ill be made, to e s ta b lis h the
fe a s ib ility of i t s exclusive use, as a c h ry so tile asb esto s. This again
because o, i t s low er c h lo rid e co n ten t than J-Ma s im ila r grade
^ bcen D o tlfied & G eneral Purchasing D epart m ent. tu r u t h e i r a s o e s to s c o n ta in s a h ig h e r c h lo r id e c o n te n t tfca-i I s
o/ Y m0,
^ esa
cake i t im p e ra tiv e to d isc o n tin u e th e Use
o f J-M*s n ig h e r c h lo rid e o h ry a o tils
-3-
3o
m r-
1
li
]
]
1_
J "I
i : V7
iC
.'* r i a l :
>'. 'A r
'eaearch hae been e-.ectlor, device, v M
, e '^ o
. : r j ' ,he^
. t C 'S
l-' -.'-e c tlo n * ^ ^ . . e ~a'3l r"' - l n o r s e p a r a tio n ,
`
L ?W ! = e c t e to devclo- .
" * to detect
V
le c tu r e ^ 7 r V '17 Cre o a te r l a l t fo r r l
^ ' P ^ 01, te t h e i r
: U^ ' ^ was to re d u c e blow u ^ . < P ln e r a l >re f i r e door c a a T
r e c - - ' . V T i 8 i e c t a - In - P it e Oi a l a i l C a p U te d i o TM . S W ^ W ,
0. '-loivt .r.-tb er.f " b W, _'7\ f it hi e ri -" Jd8oCotSr 'n Rnrud fdaics tu rl- ,,^. r-e p P^e-n"ecciiaMbljT' lBre"dauUc3e'd *t*h'e
i o i e c t e a f i i d,e r t 0 w needed to
r'r o c ' " ` r . f a r t he
_ _
t s e ? i i n t b e f -- ^ t p p i h s i i ^ d L r
d o u L I f a , * er b
S t h t r t e '!JresaST v d an!i
,*
T
1 0?eratlocand
and * * * 1e M 6y+ _ T ^ t * ^ '
^ ra sr
b e ^ r t 1d ta e= V lon^ ' ^ ^ i " o a ^ j l t !lb1t th lB K A <* d ev elo p -
r o s u .,r 'a a w e tfa l
i 0 ---
* * '" "`= P ^nt
1:4710 h a r i l ^ . S ; 8TM ^
t.U-, ' o. i Jac*.e ; s :
`C jt - irisKF. .cf^i
A' -'oi.u Boynton, was v
,
C -a e s , o f s t a i J * av a i l a b l e , week o f 1 /2 2 th n t .
- - ^ t i o n ; ; : t 6E1 ~ ~ ^
* *
i - Harnon h a s t e - t a - V * ^ ^ tid n le !!S B te e l *>** i a b r l L w o n ? 11
- PP. to r ^ o r ^ ^ ' ^ ^ ^ ^ o u l d not W e o a lc i
E* a t a
except fo r aanj
ccv era-e^o n " b ^ e ,* ,,^ cccP 'tltiv e , because o f a fu ll
5 j F e b ru a ry j?a Wae ,
-
- r to
o
-4-
Alurinura
1* Mr. Haroon, o f U nited Shee*-
v ,
"^ r i a l to have th e ir shop S ' bas been " e st alunlnnn tacket
:.
f supp ly to I n a u l ^ u J n , T hi" 1* " i " * ' 1' . ' second
"
? a t EerH u fo r evaluation a f S
" ?P U " have *"* been
i l l J u stic e la to follow to procure t
" 3 i^ o tlo n ,
a ) * h . plnnt personnel tad . 4.
A ^ e tt.o f Ins^l-C oustics t o ^ v and dela^ e in ehipcin. d ates ^
p r e s s e d to be e l& in a t e * w
,
soon as p ossib le.
" d a " t i n G w ith a Mr.
a d i e ~ence to P.A 0C.
lB ffic ie n c ie s vert
-
tC r p s r t f th e " TM * . by . X
C
iB02d " e
ty Alcoa fo r ^ Ic r u l-C o u g tlc a ^fTc f , ? " 1 " 'ras b e ln j ech o es !
inventory o f lover h a r n e s s v o u l A f d " ,
tf- ` I ^ l - C o i " , .
HI8 hard m a teria l uced e x c l u s i v e l y
plewed ^ February ana nev:
c) ^ 3
through A lcoa.
iacket " - P P U - by
*
3 U l ^ d u r f f to have v e r ifie d L d o
bu1>al S i ab1' ' "
s t i ' e k i i , ^ u l s l X 7 Z l ei n T a
P -p e ^ w h ic h in too a b so rp tiv e .-
l a f -'0 i ' a . f *
e l Mr. A rnett van n o t i f i e d th a t a
.
considered, becaune o f ooor s e r
f ^ P F ^ is be<nr
as w ell a s below p a r
of Insul-C oustics,
A cceptanoe S ta n d a r d s . T u T w b ^ T C0EP lia n c e to P u rch a se
cu a to cers. a p p ra isa l o f j ^ l ^ ? 8 d e tr t= '"`s l e f f e c t on
sc ra p e . San p i ^ i ^ t ^ b ^
S sa le r fo r " se on b u tt
to C layton Scrucker fo r evaluate on
PH !J1*' frc = tb c n end e e n t
cohesive in a lso a c a n d l d a t e ^ a ^
receiv er^ " K ^ - K u f s l.e e t. Kaylo had to r n , ! . ?- .? ? i belov
t ^ t M ethods E n g i n e e r i n g e h e l o * ^ `' ir C * -- c in , cajinfacturlngfnd
Published
"** 8Us^ ^ ^
F7106 p ric e
sted in
-5-
JZ
r
ll)
o f v m
r W t t e W * j o i n t s . v i t \ ' ^ rt0 "i T i t1''t , t rath 0r tkM " ^ . ' l e d " lnta1" '4- Since ja c k e tP ^ d '? ,, " ? ! vat' n ^ f l a s o u t t
U ww recom endod th a t v o S fb . ^ . ^ 1 ' at ^ U n .
o f hacples developed#
th ere, fo r Sales inspection
i)
? ro iia i
***
*"
p r o v i d e ''t h r ^ g ^ ^ S S S 'V " * *
in to m odified P ittsb u rg h jo l^ t. K e l f J r
eaae of f i t
i l l D enruurff on re v isio n ,
f e i f e r ,, a s to work v ith
S a t o g j r ^ o Mjg. In su lation
*}% c< ^ t . ,- 3 TM ib c o s ts fo r conversion and uanafacture o f nev . i d s .
T i z t j , AATr. Ae serf4in4-n.txe_ o f S^3 Q00 m r
- t
^ irv
O^fQ. ooa*
.^vancea# This i ^ "
* procurement ^ teen
- * " * . . (iev cv^e*r*. ^S a^le3s ask ed Pr laJn tt ttnf i f f
fw i
' ''"-= 'K" v " <* c o ld s p ro c u ra b le ?
^
" ab~
" ,f 4"1*' 00 vc^y cAlOe w,, aanntteeda
*
:
'
ul d
,, `D? i
1
vould have an a c c u n f ,, . .
'r P o ssib le , by February ^
M tia a tio n o f volume f o r
t
* --\6 rea:- e s t fo r ao re rene^-il w
^
e sto ra to r-y . So f a r t h i s ' t e s ^ T ; 1100 t h i s o b j e c t ,
1 1 :1 ^ t n f o r t h l s ^ n f o ^ a u ^ r
" r e e l r i - * ' ***
r
kr
C.
a 41X6 > check f u r th e - w ith tvw v *
--i. s program f o r u se o f tan b i l - <^
E ste p ,
* * / ' f a firm c o m n i t t a e n t ^ S a n ^ ^ * 0 ** 'o-'a-'y ha-ring been made. D e o en d ir t"^ L-a tlo n a t
k lU be
on .
a* to ^
C h a rlesto n ,
th l*
,>r-r ^ P 0 a v a i l a b l e f o r s i 7eK
.' .C p o f the m o t io n a l s i z e n t n ^ 6 c : CVera l l , an w e ll a G rx^enM ^
0Te r * tln 0 as thin
' V V " ljlltid
fa b ric a te d
i T ^ 1 in available,
-ie'-iruiedo T h ere would have t o * \ ^ ^ pIpe
^ oemands, re d u c tio n o f o v e ^
st^ 1 .
p o te n tia l production
--&--
T*TTj** c- .
33
m-*--
00637
c a p a city , Bold p ro cu rea est, which c e n t, t ,
i f - f C b rica tio n s t 3 and ^ u c t L e 0Df aPed *** `" rela ted uM?h * S c W ^ e o v er i u n le s s de.naSed by ^ VaB''C' ^ to the ^ o n o c ic s
ic h does not appear to be the F r e c e n t ^ t a t ^ f p e n e n U ^ i r custom ers,
6 11 Block
1 * Marufac ture o f 6 " hi ni~v ^ , ,
Chcaicals. O rig in a lly
source of supply
l0
" d
owe fa b ric a tio n o f f i t t i n g s , shapes, a h .
5111 Tu rn e r o f C a rM d . ^C? entered aa a second
" **
shop f o r
C* ^ s i 0 r ^ i ^ t i c n and f a b r i c a t i o ^ w ^ v
be f Jch le3 S t-han a n t i c i p a t e d . Th*e ^ l a n t xrco p ro d u ctio n . There i 6 a b iu t one h a l / ^ r 1
which Mr. B a ll r e c o r d e d be t r i o ^ d and recartoned and soldo
J it U ^
r ** CT3t
a ta te d the volume f 6007^ 311 6" >lda
J" lnveato27 a t B erlin , s t^ * r d block thiokneel
f ir . J u s t i c e a t i ,-BJ
.t.
In s u la to rs warehouse s t o c k ^ (C arb id e) would draw on f i r s t .
?*** f b l ck ^ Asb(?s to a ` Q f r C arM de' U6e which they
^
^ w th is program
f ~~ 1. t
Another F ib erg lass l i f i h t d e n 3 it-v b^
A pplication furnace a t Kansan C itv < f v , i n th o s e a r e a s where ^apppHu ^L t ul o.n i s
p r a c t^ic a l,,^
pcocmnp aen iters.a t Ai ocnni l-coa tui otnM odf l^i ^L rEa^l 8diPm ^ 1n1,f r Cevreenn tw" ith "o ti eh er g la s s
r e b u i l d i a g r e a t e r v ith ^K av lo " ?$ -p, . ,
However, reu se a f t e r
V alues tire o o co arab le, which doa thp
^ a te ria l0 Insulation '
-
. w aict does the sane fo r re s u lta n t fu el savings
w ants more tin e fn-r
# .
and p o te n tia ls o f Ea r k e tin g 0 * r e r o l t s * e v a lu a ta the p o s s i b i l i t i e s
In g u latin rr Cenent - Kavlo
lo
** a n o t^ d e sir a b lo Vproduct f f r S k e i i L ^ t ^ ^ ^ ^ tc r * ed dova
o f not having s u ffic ie n t volune o f
pre8ent tir ** with p o s s ib ilit ie s
p r o f it nargin o f s u f f i c i e n t s i l t L t l < ^ aVentna^ a v a ila b le and a
duction0
at ^ M t b3iS Present to warrant i U in tro^
--VI_ 31
r
Molded F itt^nirc
.
.
.{
1 .. a - - t w , ^ w k ion. 0B ^ ^ > o t; .
;
C e ra a ic Ware P a tlo f
by U?.n5 a h eavy d e n s i t y^ mbat--e"r i a^l "^n 4f s*c V* 0LO fc ?^e , i ttl vre ci^t i 3^ ccara" bue af*o*r*
- e w e a s t r e ^ t h . The
^
-
2 -m-.B v
150 deGr ee raa*.
'
, ? 00
* .
of
3' S
5X
25 ^
" d9 " * UDe * - . toward .
1,1 I s f e ! " " ' 1 Gr UP k l n be r e a i 7 *>r M e p la n t t e s t a t a o r M aj. W a ^
5>
SX* ^
*** --
people ,, ^
Di>pUM e fo r
" *"
U ' " * * " * * 2... f t e o v e r a ll o, M 17 _i/ 2 ,, ^ ^
Ca-oi^.e_Cn_e^< ^ j U j J J ^ T e B t s
2
^
' * * * 2 p ^ ^ P^
*w a jis jia w lo n p ro d u c ts .
***> I T v U l ^ . *,, ^ ^ r a t i
VM` - `
" B f' i b e " L'*8 I n s u l a t i o n ana p ro d u c t can be used i n th e
*'
' * > " " " - to p m n a ,
-O r r e ta r d a n t p u r ^ e ^ '
F ' VldtnE ` t D o te rla la fo r
^ -s
3r -8-